Empilhadeira YALE

PARTS MANUAL
GLP050LX
(A974)
Yale Materials Handling Corporation 550013968

1400 Sullivan Drive Yale Corp.
Caller No. 12011 09/2010
Greenville, NC 27834-2011
MODEL NOMENCLATURE
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ENGINE ASSEMBLY
3 EXHAUST SYSTEM
4 COOLING SYSTEM
5 FUEL SYSTEM
6 ELECTRICAL SYSTEM
7 TRANSMISSION
8 DRIVE AXLE
9 STEERING SYSTEM
10 BRAKE SYSTEM
11 HYDRAULIC SYSTEM
12 MAST-THREE STAGE FULL FREE-LIFT
13 OPTIONS
14 NUMERICAL INDEX
15 USER SUPPORT INFORMATION
This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AIR FILTER ASSEMBLY ................................................................................................................................. 5-4
AIR INTAKE SYSTEM ..................................................................................................................................... 5-2
ASSEMBLED ENGINE
MAZDA 2.0L, LPG - 2010 EMISSION COMPLIANT ENGINES .................................................................. 2-6
AUDIBLE BACKUP ALARM ............................................................................................................................ 13-3
B
BATTERY AND CABLES ................................................................................................................................ 6-4
BRAKE ASSEMBLY ........................................................................................................................................ 10-2
BRAKE PEDAL LINKAGE ............................................................................................................................... 10-4
C
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-20
CENTER SECTION ......................................................................................................................................... 8-4
COOLING SYSTEM ........................................................................................................................................ 4-2
COUNTER/REVERSE CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 7-14
COUNTERWEIGHT ........................................................................................................................................ 1-6
COWL MOUNT ................................................................................................................................................ 1-10
CRANKSHAFT AND PISTONS
CYLINDER BLOCK
MAZDA 2.0L LPG - 2010 EMISSION COMPLIANT ENGINES ................................................................... 2-10
CYLINDER HEAD AND COVER
D
DISPLAY CLUSTER ........................................................................................................................................ 6-8
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 8-2
DRIVE TIRE AND WHEEL .............................................................................................................................. 8-6
E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 6-2
ELECTRONIC PRESSURE REGULATOR ASSEMBLY
ELECTRONIC PRESSURE REGULATOR KIT
(MAZDA 2.0L LPG) ..................................................................................................................................... 5-16
EMISSION CONTROL SYSTEM
ENGINE CONTROL MODULE
MAZDA 2.0L LPG ........................................................................................................................................ 6-9
ENGINE COOLING SYSTEM
ENGINE MOUNTING ...................................................................................................................................... 2-4
EXHAUST MANIFOLD
A974 2010 Yale Materials Handling Corporation i

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
EXHAUST SYSTEM WITH CATALYTIC CONVERTER
MAZDA 2.0L, LPG ....................................................................................................................................... 3-2
MAZDA 2.0L, LPG - LATIN AMERICAN SERIES ....................................................................................... 3-4
F
FIRE EXTINGUISHER .................................................................................................................................... 13-4
FLOORPLATES AND COVERS ...................................................................................................................... 1-12
FLYWHEEL AND HOUSING ASSEMBLY
MAZDA 2.0L ................................................................................................................................................ 2-2
FORKS ............................................................................................................................................................ 1-2
OPTIONAL .................................................................................................................................................. 1-3
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT .............................................................................................................. 12-16
FUEL SYSTEM
FUEL SYSTEM HOSES AND ATTACHING PARTS
FUEL TANK COVERS
LATIN AMERICAN SERIES ........................................................................................................................ 5-5
FULL SUSPENSION SEAT
MANUAL HYDRAULIC - NON-SWIVEL ...................................................................................................... 1-20
SHEET 2 OF 2 ............................................................................................................................................ 1-24
G
GEAR PUMP ASSEMBLY ............................................................................................................................... 11-4
H
HAND LEVERS
2 AND 3 FUNCTION ................................................................................................................................... 11-14
HEADER HOSE AND ATTACHING PARTS
3 FUNCTION ............................................................................................................................................... 12-18
HOOD .............................................................................................................................................................. 1-16
HYDRAULIC CONTROL VALVE
MANUAL - 3 FUNCTION ............................................................................................................................. 11-16
HYDRAULIC FILTER HOUSING ..................................................................................................................... 11-10
HYDRAULIC HOSES
STEERING .................................................................................................................................................. 11-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2
I
INPUT/FORWARD CLUTCH
INTAKE MANIFOLD
INTEGRAL SIDE-SHIFT CARRIAGE
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-10
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
ii 2010 Yale Materials Handling Corporation A974

GENERAL INFORMATION
DESCRIPTION PAGE
L
LABELS
SHEET 1 OF 2 ............................................................................................................................................ 1-26
SHEET 2 OF 2 ............................................................................................................................................ 1-28
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 6-6
LOAD BACKREST EXTENSION ..................................................................................................................... 1-4
LPG FUEL TANK AND MOUNTING ............................................................................................................... 5-6
M
MAIN LIFT CYLINDER ASSEMBLY
MAST ASSEMBLY
INNER MAST AND FREE-LIFT .................................................................................................................. 12-8
INTERMEDIATE MAST AND MAIN LIFT .................................................................................................... 12-4
OUTER MAST ............................................................................................................................................. 12-2
MIRRORS ........................................................................................................................................................ 13-2
MIXER AND THROTTLE BODY ASSEMBLY
MAZDA 2.0L - 2010 EMISSION COMPLIANT ENGINES ........................................................................... 5-12
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-18
O
OIL PUMP AND FILTER
OVERHEAD GUARD ...................................................................................................................................... 1-8
P
PARK BRAKE .................................................................................................................................................. 10-6
S
STEER TIRE AND WHEEL ............................................................................................................................. 9-10
STEERING AXLE AND ATTACHING PARTS ................................................................................................. 9-6
STEERING COLUMN ASSEMBLY ................................................................................................................. 9-4
STEERING CYLINDER ................................................................................................................................... 9-8
STEERING WHEEL AND COLUMN ............................................................................................................... 9-2
T
THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. 5-18
TILT AND AUXILIARY HOSES ....................................................................................................................... 11-8
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-11
TILT CYLINDER ASSEMBLY .......................................................................................................................... 11-12
TIMING GEAR COVER AND OIL PAN
TORQUE CONVERTER .................................................................................................................................. 7-8
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 7-6
TRANSMISSION COOLING
MAZDA 2.0L LPG ........................................................................................................................................ 7-2
A974 2010 Yale Materials Handling Corporation iii

GENERAL INFORMATION
DESCRIPTION PAGE
TRANSMISSION HOUSING AND ASSEMBLY
SINGLE SPEED .......................................................................................................................................... 7-10
TRANSMISSION MOUNT
SINGLE SPEED .......................................................................................................................................... 7-4
V
VALVE ASSEMBLY, AUXILIARY
MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-20
VALVE ASSEMBLY, LIFT AND TILT
VALVE ASSEMBLY, OUTLET SECTION
W
WIRE HARNESS
MAZDA 2.0L LPG - POWERTRAIN ............................................................................................................ 6-10
RH CHASSIS - SHEET 1 OF 2 ................................................................................................................... 6-14
WIRE HARNESS ADAPTER
LOW FUEL PRESSURE ............................................................................................................................. 6-18
iv 2010 Yale Materials Handling Corporation A974

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
A974 2010 Yale Materials Handling Corporation v

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
vi 2010 Yale Materials Handling Corporation A974

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243
5. Use the Numerical Index (Page 14-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a parts page number in the serial number information for items with a ECN or
DESCRIPTION column (F7A56) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.
A974 2010 Yale Materials Handling Corporation vii

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
viii 2010 Yale Materials Handling Corporation A974

GENERAL INFORMATION
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2) The first letter and number indicates the mast unit code.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.
A974 2010 Yale Materials Handling Corporation ix

GENERAL INFORMATION
IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
x 2010 Yale Materials Handling Corporation A974

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 550013965
Service Manual (Complete)..................................................................................................... 550013971
Parts Manual........................................................................................................................... 550013968
A974 2010 Yale Materials Handling Corporation xi

GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
P21596..................................1-18 P21955..................................5-14 P22014..................................6-16

P21895..................................1-10 P21956..................................5-16 P22015..................................6-10
P21896....................................1-6 P21957....................................7-8 P22028....................................8-2
P21897..................................1-12 P21958..................................7-10 P22029....................................8-4
P21898....................................1-8 P21959....................................7-6 P22030....................................8-6
P21899..................................1-16 P21960..................................7-12 P22031....................................9-6
P21900..................................1-26 P21961..................................7-14 P22032....................................9-2
P21901..................................1-28 P21962....................................7-4 P22033....................................9-4
P21902....................................1-4 P21963....................................7-2 P22034..................................13-2
P21903....................................2-4 P21976..................................11-2 P22035..................................13-3
P21904....................................3-2 P21977..................................11-6 P22036..................................13-4
P21905....................................3-4 P21978..................................11-8 P22041..................................5-18
P21906....................................2-2 P21979................................11-10 P22042....................................6-2
P21907....................................2-8 P21980................................11-11 P22043....................................6-4
P21908..................................2-10 P21981................................11-12 P22050................................12-20
P21909..................................2-12 P21982................................11-14 P22051..................................13-6
P21910..................................2-14 P21983................................11-16 P22052..................................13-8
P21911..................................2-16 P21984................................11-18 P22053................................13-10
P21912..................................2-18 P21985................................11-20 P22054..................................10-2
P21913..................................2-20 P21986................................11-22 P22055..................................10-4
P21914..................................2-22 P22004..................................12-2 P22056..................................10-6
P21916..................................2-24 P22005..................................12-4 P22060..................................9-10
P21917....................................2-6 P22006..................................12-8 P22063....................................5-4
P21918....................................4-2 P22007................................12-12 P22063....................................1-2
P21949....................................5-5 P22008................................12-16 P22064....................................1-3
P21950....................................5-6 P22009................................12-18 P22064....................................9-8
P21951....................................5-2 P22010....................................6-6 P22068..................................1-20
P21952....................................5-8 P22011....................................6-8 P22075..................................6-18
P21953..................................5-10 P22012....................................6-9 P22082..................................1-24
P21954..................................5-12 P22013..................................6-14 P22083..................................11-4
xii 2010 Yale Materials Handling Corporation A974

SECTION 1
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
COUNTERWEIGHT ........................................................................................................................................ 1-6

COWL MOUNT ................................................................................................................................................ 1-10
FLOORPLATES AND COVERS ...................................................................................................................... 1-12
FORKS ............................................................................................................................................................ 1-2
OPTIONAL .................................................................................................................................................. 1-3
MANUAL HYDRAULIC - NON-SWIVEL ...................................................................................................... 1-20
SHEET 2 OF 2 ............................................................................................................................................ 1-24
HOOD .............................................................................................................................................................. 1-16
LABELS
SHEET 1 OF 2 ............................................................................................................................................ 1-26
SHEET 2 OF 2 ............................................................................................................................................ 1-28
LOAD BACKREST EXTENSION ..................................................................................................................... 1-4
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-18
OVERHEAD GUARD ...................................................................................................................................... 1-8
A974 2010 Yale Materials Handling Corporation 1-1

P22063 05-10
FORKS (FIGURE 1-1)

1 504111202 Fork (42 in.) ........................................................................................................ 2
1 504111203 Fork (48 in.) ........................................................................................................ 2
2 580034999 Knob ................................................................................................................... 2
3 580035001 Pin ....................................................................................................................... 2
4 580026749 Spring ................................................................................................................. 2
5 580035000 Pin ....................................................................................................................... 2
580035002 Kit-Latch .............................................................................................................. 2
1-2 2010 Yale Materials Handling Corporation A974

05-10 P22064
FORKS (FIGURE 1-2)

OPTIONAL

1 524199303 Fork (42 in.) ........................................................................................................ 2
2 580006844 Roll Pin ............................................................................................................... 2
3 580006843 Latch ................................................................................................................... 2
4 580006842 Spring ................................................................................................................. 2
5 580049861 Pin ....................................................................................................................... 2
580049860 Kit-Latch (Class II) .............................................................................................. 1

P21902 04-10
LOAD BACKREST EXTENSION (FIGURE 1-3)

04-10 P21902
KEY:
A: For Use With Standard Carriage Only
B: For Use With Integral Side-Shift Carriage Only
QTY
ITEM PART NO. DESCRIPTION A B
1 524310196 Load Backrest (38.5 in.) ............................................................................. 1 ..
1 524310197 Load Backrest (42 in.) (1067 mm) .............................................................. .. 1
2 501749901 Capscrew ................................................................................................... .. 4
2 505960578 Capscrew ................................................................................................... 4 ..
3 504233271 Washer ....................................................................................................... 4 4
4 061278200 Washer ....................................................................................................... 4 4
5 909882405 Nut .............................................................................................................. 4 4

P21896 11-09
COUNTERWEIGHT (FIGURE 1-4)

11-09 P21896
COUNTERWEIGHT
1 580051185 Seal ..................................................................................................................... 1
2 550005006 Counterweight ..................................................................................................... 1
3 580080171 Tow Pin ............................................................................................................... 1
4 580002019 Washer ............................................................................................................... 1
5 955400911 Washer ............................................................................................................... 1
6 449001406 Capscrew ............................................................................................................ 1

P21898 03-10
OVERHEAD GUARD (FIGURE 1-5)

03-10 P21898
OVERHEAD GUARD
1 524240422 Overhead Guard ................................................................................................. 1
2 580056667 Capscrew ............................................................................................................ 8
2 580051941 Capscrew (Optional) ........................................................................................... 8
3 580056528 Nut (Shoulder) .................................................................................................... 2
4 580056526 Handle (Grab) ..................................................................................................... 1
5 580056815 Capscrew ............................................................................................................ 2
6 580044861 Insert ................................................................................................................... 4
7 580090887 Grommet ............................................................................................................. 2
8 524208883 Grommet ............................................................................................................. 1
9 258979300 Plug ..................................................................................................................... 4
10 524240692 Plug ..................................................................................................................... 1
11 580058212 Capscrew ............................................................................................................ 2
12 580041704 Insert ................................................................................................................... 2
13 580063390 Grommet ............................................................................................................. 1
14 500136904 Grommet ............................................................................................................. 1
15 580026812 Clip ...................................................................................................................... 1
16 580056613 Fastener .............................................................................................................. 1
17 580051747 Handle Assembly ................................................................................................ 1
17 580050959 Handle ............................................................................................................ 1
17 580058447 Push Button Switch ........................................................................................ 1
17 580022893 Connector ....................................................................................................... 1
17 505968540 Connector (Secondary Lock) .......................................................................... 1
17 505968514 Terminal (Pin) ................................................................................................. 1

P21895 03-10
COWL MOUNT (FIGURE 1-6)

1 580056815 Capscrew ............................................................................................................ 2
1 580030966 Capscrew (Optional) ........................................................................................... 2
2 550007449 Cowl .................................................................................................................... 1
3 580074879 Insert ................................................................................................................... 7
3 580055652 Nut (Optional) ..................................................................................................... 7
3 504071785 Washer (Optional) ............................................................................................... 7
4 580064483 Capscrew ............................................................................................................ 7

03-10 P21895
NOTES

P21897 03-10
FLOORPLATES AND COVERS (FIGURE 1-7)

03-10 P21897
FLOORPLATES AND COVERS

1 582001890 Capscrew ............................................................................................................ 2
2 582001885 Washer ............................................................................................................... 2
3 580041704 Insert ................................................................................................................... 6
4 524195752 Cover (Radiator) ................................................................................................. 1
4 580061815 Seal (LH) ........................................................................................................ 1
4 580061814 Seal (RH) ........................................................................................................ 1
4 580058734 Screw ............................................................................................................. 2
4 449021001 Washer ........................................................................................................... 2
4 507353800 Retaining Ring ................................................................................................ 2
5 925776402 Cap ..................................................................................................................... 4
6 580092936 Tail Light Base (RH) ........................................................................................... 1
7 580058212 Capscrew ............................................................................................................ 4
8 580048561 Cover (Rear) ....................................................................................................... 1
9 580041711 Capscrew ............................................................................................................ 3
10 580092937 Tail Light Base (LH) ............................................................................................ 1
11 580044859 Insert ................................................................................................................... 3
12 580046138 Cover (Steering Column Lower) ......................................................................... 1
13 580083020 Cover (Steering Column Upper) ......................................................................... 1
14 909904403 Screw .................................................................................................................. 2
15 580046139 Clip ...................................................................................................................... 6
16 582001891 Capscrew ............................................................................................................ 5
17 580044859 Insert ................................................................................................................... 5
18 580053146 Panel (Kick) ........................................................................................................ 1
19 580046139 Clip ...................................................................................................................... 6
20 580052910 Dash Panel ......................................................................................................... 1
20 580052409 Cup Holder ..................................................................................................... 1
21 580026621 Nut ...................................................................................................................... 17
22 580055698 Seal ..................................................................................................................... 1
23 580038033 Grommet ............................................................................................................. 1
24 580056531 Cover Plate Assembly ........................................................................................ 1
24 580052974 Cover .............................................................................................................. 1
25 580045192 Seal ................................................................................................................ 1
26 580056815 Capscrew ............................................................................................................ 17
27 524188740 Panel (Front) ....................................................................................................... 1
28 580087185 Step Panel (LH) .................................................................................................. 1
29 582010050 Plate .................................................................................................................... 1
30 580050478 Mud Flap ............................................................................................................. 2
31 580042963 Locknut ............................................................................................................... 4
32 580096406 Plate .................................................................................................................... 1
33 582004500 Capscrew ............................................................................................................ 6
34 580056003 Washer ............................................................................................................... 6
35 580012987 Nut ...................................................................................................................... 6
36 580054070 Floormat .............................................................................................................. 1
37 524188745 Panel (Front) ....................................................................................................... 1
38 580087184 Step Panel (RH) .................................................................................................. 1
39 580056224 Trim Seal ............................................................................................................ 2
40 524177726 Panel (Rear) ....................................................................................................... 1
41 580050773 Seal ..................................................................................................................... 2
42 580038024 Floorplate ............................................................................................................ 1
43 524177725 Panel (Rear) ....................................................................................................... 1
44 580054710 Seal (LH) ............................................................................................................. 1

P21897 03-10
FLOORPLATES AND COVERS

45 580052993 Seal (RH) ............................................................................................................ 1

03-10 P21897
NOTES

P21899 12-09
HOOD (FIGURE 1-8)

12-09 P21899
HOOD
550015595 Hood ................................................................................................................... 1
1 550015378 Hood ............................................................................................................... 1
2 580084480 Boot ................................................................................................................ 1
3 580054201 Seal ................................................................................................................ 1
4 524255979 Plug (Gold) ..................................................................................................... 2
5 580054196 Hinge .............................................................................................................. 2
6 580049231 Capscrew ....................................................................................................... 10
7 580084478 Latch ............................................................................................................... 1
8 580004592 Nut .................................................................................................................. 2
9 580058383 Bumper (Hood) ............................................................................................... 2
10 580039900 Capscrew ....................................................................................................... 6
11 580087164 Seat Pan ......................................................................................................... 1
12 580065405 Hood Reinforcement .................................................................................. 1
13 580065388 Bracket ....................................................................................................... 2
14 518805632 Nut .............................................................................................................. 10
15 580058135 Bracket ....................................................................................................... 1
16 580064907 Bracket ....................................................................................................... 1
17 580065386 Capscrew ................................................................................................... 6
18 580049011 Capscrew ................................................................................................... 4
19 580091885 Nut .............................................................................................................. 4
20 580085970 Plate ........................................................................................................... 1
21 580023008 Capscrew ............................................................................................................ 4
22 580027572 Nut ...................................................................................................................... 4
23 580051832 Grommet ............................................................................................................. 1
24 580084483 Striker Bolt .......................................................................................................... 1
25 580049229 Capscrew ............................................................................................................ 2
26 580044860 Insert ................................................................................................................... 2
27 580056664 Gas Spring (RH) ................................................................................................. 1
27 580056664 Gas Spring (LH) .................................................................................................. 1
27 a 582004571 Gas Spring (LH) .................................................................................................. 1
28 580049915 Ball Stud (RH) ..................................................................................................... 2
28 580049915 Ball Stud (LH) ..................................................................................................... 2
28 a 582004516 Ball Stud (LH) ..................................................................................................... 2
29 580004592 Nut ...................................................................................................................... 2
30 580086342 Hood Support ...................................................................................................... 1
31 580056815 Capscrew ............................................................................................................ 2
32 580044860 Insert ................................................................................................................... 2
33 580049758 Fastener .............................................................................................................. 8
34 580058137 Plug ..................................................................................................................... 1
FOOTNOTES:
a With lift and latch option

P21596 11-09
NON SUSPENSION SEAT (FIGURE 1-9)

WITHOUT ELECTRONIC CONTROLS

11-09 P21596
NON SUSPENSION SEAT

WITHOUT ELECTRONIC CONTROLS

582003574 Seat-Non Suspension ......................................................................................... 1
1 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 1
2 580049892 Hip Restraint (LH) ........................................................................................... 1
3 580090679 Kit-Seat Rail ................................................................................................... 1
4 580097531 Sensor (Operator Presence) .......................................................................... 1
5 582000813 Bracket (Operator Presence Sensor) ............................................................. 1
6 582005028 Wire Harness .................................................................................................. 1
7 580049893 Hip Restraint (RH) .......................................................................................... 1
8 580056926 Storage Box .................................................................................................... 1
9 580018614 Cover .............................................................................................................. 1
10 580086211 Seat Belt ............................................................................................................. 1
10 580062078 Kit-Seat Belt (Black) ............................................................................................ 1
10 524281279 Kit-Seat Belt (Red) .............................................................................................. 1
11 449015098 Nut ...................................................................................................................... 4
12 580087659 Stud .................................................................................................................... 4
13 520082877 Capscrew ............................................................................................................ 2
14 580056005 Washer ............................................................................................................... 6
15 502097909 Locknut ............................................................................................................... 2
16 580092987 Cover (Seat Side Electrical) ................................................................................ 1
17 582002621 Cover Plate ......................................................................................................... 1
18 940400905 Washer ............................................................................................................... 2
19 580092732 Capscrew ............................................................................................................ 2
20 449001412 Capscrew ............................................................................................................ 2
21 016103500 Washer ............................................................................................................... 1
22 580046396 Clamp ................................................................................................................. 1
23 580060018 Nut ...................................................................................................................... 2
24 023021000 Roll Pin ............................................................................................................... 1

P22068 05-10
FULL SUSPENSION SEAT (FIGURE 1-10)

MANUAL HYDRAULIC NON-SWIVEL

05-10 P22068

MANUAL HYDRAULIC NON-SWIVEL

582003582 Seat-Full Suspension (Vinyl) (Non-Swivel) ......................................................... 1
1 580095476 Kit-Cushion (Seat and Back, Vinyl) ................................................................ 1
2 580095474 Kit-Cushion (Back Cushion, Vinyl) ............................................................. 1
2 ..... Back Cushion ......................................................................................... 1
2 ..... Screw ..................................................................................................... 2
3 580095475 Kit-Seat Cushion (Vinyl) ............................................................................. 1
3 ..... Seat Cushion ......................................................................................... 1
3 ..... Spring .................................................................................................... 2
3 ..... Cotter Pin ............................................................................................... 2
4 580095462 Kit-Weight Adjuster ......................................................................................... 1
4 ..... Knob ........................................................................................................... 1
4 ..... Bushing ...................................................................................................... 1
4 ..... Washer ....................................................................................................... 1
4 ..... Pin .............................................................................................................. 1
5 580095463 Kit-Service (Front Panel) (Non Swivel) ........................................................... 1
5 ..... Front Panel ................................................................................................. 1
5 ..... Socket Head Capscrew .............................................................................. 2
5 ..... Roll Pin ....................................................................................................... 1
6 580095477 Kit-Seat Rail ................................................................................................... 1
6 ..... Locking Rail ................................................................................................ 1
6 ..... Slave Rail ................................................................................................... 1
6 ..... Bolt ............................................................................................................. 4
6 ..... Nut .............................................................................................................. 4
7 582005028 Wire Harness .................................................................................................. 1
7 580049884 Sensor (Operator Presence) ...................................................................... 1
8 582004126 Armrest (Left-Hand Side) .................................................................................... 1
9 311207098 Screw .................................................................................................................. 2
10 580057451 Washer ............................................................................................................... 2
11 502097909 Locknut ............................................................................................................... 2
12 580056005 Washer ............................................................................................................... 6
13 520082877 Capscrew ............................................................................................................ 2
14 582002534 Cover Plate ......................................................................................................... 1
15 023021000 Roll Pin ............................................................................................................... 1
16 ..... Seat Belt ............................................................................................................. 1
17 580084956 Armrest (Right-Hand Side) ................................................................................. 1
18 582002535 Spacer ................................................................................................................ 2
19 518803677 Nut ...................................................................................................................... 4
20 203142800 Capscrew ............................................................................................................ 2
21 062151600 Capscrew ............................................................................................................ 2
22 580092732 Capscrew ............................................................................................................ 2
23 940400905 Washer ............................................................................................................... 2
24 580092987 Cover (Seat Side Electrical) ................................................................................ 1
25 504230271 Nut ...................................................................................................................... 4
26 580087659 Stud .................................................................................................................... 4
a 580014465 Information Case (Kit) ......................................................................................... 1
580095465 Kit-Service Internal Tether-80 MM Travel ........................................................... 1
580095460 Kit-Damper Service ............................................................................................. 1
580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 1

P22068 05-10
FOOTNOTES:
a Not Illustrated

05-10 P22068
NOTES

P22082 06-10
FULL SUSPENSION SEAT (FIGURE 1-11)

SHEET 2 OF 2

06-10 P22082

SHEET 2 OF 2

1 580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 580018642 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 580018643 Latch ............................................................................................................... 1
7 580057307 Nut .................................................................................................................. 2
8 580095460 Kit-Damper Service ............................................................................................. 1
9 580057260 Damper ........................................................................................................... 1
10 580057307 Nut .................................................................................................................. 2
11 580057266 Bolt ................................................................................................................. 2

P21900 03-10
LABELS (FIGURE 1-12)

SHEET 1 OF 2

03-10 P21900
LABELS
SHEET 1 OF 2

1 504231215 Label (Mast Warning) ......................................................................................... 1
2 504231296 Label (Operator Restraint) .................................................................................. 1
3 a. . . . . Nameplate Tag ................................................................................................... 1
4 580008064 Nameplate .......................................................................................................... 1
5 505976530 Rivet .................................................................................................................... 4
5 501904907 Rivet (Optional) ................................................................................................... 4
6 524232141 Label (Standard Transmission) ........................................................................... 1
7 524162256 Label (Patents and Trademarks) ........................................................................ 1
8 504231248 Label (No Riders) ................................................................................................ 2
9 524208880 Label (Yale) ........................................................................................................ 1
10 524310789 Label (Yale Logo) ............................................................................................... 1
11 505977565 Label (Flammable LP-Gas) ................................................................................. 1
12 a. . . . . U.L. Plate ............................................................................................................ 1
13 580051779 Lens (Lift) ............................................................................................................ 1
14 580051780 Lens (Tilt) ............................................................................................................ 1
15 580051790 Lens (Side-Shift) ................................................................................................. 1
15 580052203 Lens (Blank) ........................................................................................................ 1
16 505976530 Rivet .................................................................................................................... 4
16 640032905 Rivet (Optional) ................................................................................................... 1
16 505977584 Gripnail (Optional) ............................................................................................... 4
17 580056430 Label (Parking Brake Warning) ........................................................................... 1
18 550016119 Label (Capacity) .................................................................................................. 2
FOOTNOTES:
a Contact your local Yale dealer

P21901 02-10
LABELS (FIGURE 1-13)

SHEET 2 OF 2

02-10 P21901
LABELS
SHEET 2 OF 2

1 580058821 Label (Mast Warning) ......................................................................................... 2
2 504231252 Label (Pinch Point) ............................................................................................. 2
3 582006614 Label ................................................................................................................... 1
4 580026933 Nameplate (LP Tank) .......................................................................................... 1
5 580055312 Label (Operator Warning) ................................................................................... 1
6 a. . . . . Overhead Guard ................................................................................................. 1
7 580058357 Label (Locking Gas Spring) ................................................................................ 1
7 580058356 Label (Locking Gas Spring) ................................................................................ 1
8 505976556 Label (Fan Warning) ........................................................................................... 1
9 505976545 Label (Antifreeze) ............................................................................................... 1
10 518806645 Label (Boron-Free Antifreeze) ............................................................................ 1
FOOTNOTES:
a Contact your local Yale dealer

P21901 02-10
NOTES

SECTION 2
2 ENGINE ASSEMBLY
CONTENTS
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
ASSEMBLED ENGINE
CYLINDER BLOCK
EMISSION CONTROL SYSTEM
ENGINE MOUNTING ...................................................................................................................................... 2-4
EXHAUST MANIFOLD
MAZDA 2.0L ................................................................................................................................................ 2-2
INTAKE MANIFOLD
OIL PUMP AND FILTER

P21906 05-10
FLYWHEEL AND HOUSING ASSEMBLY (FIGURE 2-1)

MAZDA 2.0L

05-10 P21906

MAZDA 2.0L

1 580048123 Flywheel Housing ............................................................................................... 1
2 940102909 Washer ............................................................................................................... 6
3 930903905 Capscrew ............................................................................................................ 6
4 580032011 Capscrew ............................................................................................................ 4
5 449001138 Capscrew ............................................................................................................ 6
6 504057795
449022013 Lockwasher ......................................................................................................... 6
7 580050042 Dowel .................................................................................................................. 2
8 580039900 Capscrew ............................................................................................................ 5
9 580070914 Dust Cover .......................................................................................................... 1
10 580046451 Capscrew ............................................................................................................ 2
11 580056439 Fitting .................................................................................................................. 1
12 580064311 Flywheel (With Ring Gear) .................................................................................. 1
12 580056441 Flywheel (With Ring Gear) .................................................................................. 1
13 502566902 Washer ............................................................................................................... 6
14 580056440 Capscrew ............................................................................................................ 6
15 582005953 Bracket ................................................................................................................ 1
501702901 Loctite ................................................................................................................. AR

P21903 11-09
ENGINE MOUNTING (FIGURE 2-2)

11-09 P21903
ENGINE MOUNTING
1 580060600 Mount (RH) ......................................................................................................... 1
1 580060601 Mount (LH) .......................................................................................................... 1
2 931017918 Capscrew ............................................................................................................ 2
3 580027945 Washer ............................................................................................................... 2
4 580048458 Washer ............................................................................................................... 4
5 580051383 Isolator ................................................................................................................ 4
6 580051384 Nut (Flange) ........................................................................................................ 2
7 580056444 Bolt (Flange) ....................................................................................................... 8

P21917 05-10
ASSEMBLED ENGINE (FIGURE 2-3)

MAZDA 2.0L, LPG 2010 EMISSION COMPLIANT ENGINES

05-10 P21917
ASSEMBLED ENGINE

1 580078922 Long Block .......................................................................................................... 1
2 580053154 Short Block ..................................................................................................... 1
3 901290828 Bolt ............................................................................................................. 2
4 910983100 Cover .......................................................................................................... 1
5 901300827 Gasket ........................................................................................................ 1

P21907 05-10
CYLINDER HEAD AND COVER (FIGURE 2-4)

MAZDA 2.0L LPG 2010 EMISSION COMPLIANT ENGINES

05-10 P21907


580078922 Long Block .......................................................................................................... 1
1 901290834 Engine Cover .................................................................................................. 1
2 901290808 Plate ........................................................................................................... 1
3 901848826 Screw ......................................................................................................... 10
4 901290811 Gasket ............................................................................................................ 1
5 580046873 PCV Valve ...................................................................................................... 1
6 901290818 Seal ................................................................................................................ 1
7 901270814 Cap ................................................................................................................. 1
8 901270815 Gasket ........................................................................................................ 1
9 ..... Label ............................................................................................................... 1
10 901290843 Screw ............................................................................................................. 2
11 505960516 Bracket ........................................................................................................... 2
12 901290825 Bolt ................................................................................................................. 7
13 901290836 Cylinder Head ................................................................................................. 1
14 901290832 Pin .............................................................................................................. 10
15 901290838 Guide .......................................................................................................... 8
16 901270802 Clip ......................................................................................................... 1
17 b 901274801 Seal (Inlet) .................................................................................................. 4
17 a 901290837 Seal (Exhaust) ............................................................................................ 4
18 901290831 Bolt ............................................................................................................. 10
19 901271817 Plug ............................................................................................................ 1
20 901290803 Bolt ................................................................................................................. 10
21 901290804 Washer ........................................................................................................... 10
22 901290806 Cap ................................................................................................................. 8
23 580033512 Bolt ................................................................................................................. 3
24 901085837 Stud ................................................................................................................ 20
25 901290842 Hanger ............................................................................................................ 1
26 504259764 Gasket (Cylinder Head) .................................................................................. 1
27 901290829 Stud ................................................................................................................ 2
28 901290816 Bracket ........................................................................................................... 1
FOOTNOTES:
a Black b Red/Brown

P21908 05-10
CYLINDER BLOCK (FIGURE 2-5)


05-10 P21908
CYLINDER BLOCK

580078922 Long Block .......................................................................................................... 1
580053154 Short Block ..................................................................................................... 1
1 580046879 Cylinder Block ............................................................................................ 1
2 900542813 Plug ........................................................................................................ 2
3 900281820 Plug ........................................................................................................ 2
4 901015826 Plug ........................................................................................................ 2
5 901291803 Joint Fitting ............................................................................................ 1
6 901271817 Plug ........................................................................................................ 4
7 901291801 Pin .......................................................................................................... 2
8 901291804 Tube Assy .............................................................................................. 1
9 901291813 Pin .......................................................................................................... 2
10 901271816 Plug ........................................................................................................ 2
11 901291814 Bolt ......................................................................................................... 10
12 901291807 Dipstick ....................................................................................................... 1
13 900281819 Plug ............................................................................................................ 1
14 901574814 Plug ............................................................................................................ 2
15 580046878 Plug ............................................................................................................ 2

P21909 05-10
TIMING GEAR COVER AND OIL PAN (FIGURE 2-6)


05-10 P21909


580078922 Long Block (2.0L LPG) ....................................................................................... 1
1 901290825 Bolt ................................................................................................................. 5
2 580046886 Cover (Upper Timing Belt) (2.0L) ................................................................... 1
3 580046887 Gasket (2.0L) ............................................................................................. 1
4 580046885 Housing (2.0L) ................................................................................................ 1
4 901292811 Oil Seal ....................................................................................................... 1
5 901292816 Stud ............................................................................................................ 2
6 505960594 Connector ................................................................................................... 1
7 901292819 Screw ............................................................................................................. 2
8 900559852 Nut .................................................................................................................. 2
9 901292831 Gasket ............................................................................................................ 1
10 901292812 Cover .............................................................................................................. 1
11 901292814 Oil Seal (Rear) ........................................................................................... 1
12 505960538 Pin .............................................................................................................. 2
13 901575820 Bolt ................................................................................................................. 6
14 911378400 Cover (Lower) ................................................................................................. 1
15 901292832 Gasket ............................................................................................................ 1
16 901292803 Oil Pan (2.0L) ................................................................................................. 1
17 900543845 Gasket ........................................................................................................ 1
18 901272802 Drain Plug .................................................................................................. 1
19 901272820 Capscrew ....................................................................................................... 19
20 901575826 Cover .............................................................................................................. 1
21 901575808 Gasket ........................................................................................................ 1
22 901575824 Bolt ................................................................................................................. 1
504259763 Kit-Gasket ....................................................................................................... 1

P21910 05-10
CRANKSHAFT AND PISTONS (FIGURE 2-7)


05-10 P21910


580078922 Long Block (2.0L, LPG) ...................................................................................... 1
1 524319552 Piston Rod ...................................................................................................... 4
2 901293825 Nut .............................................................................................................. 2
3 901293811 Piston Rod Bearing (Standard) ...................................................................... 1
3 901293812 Piston Rod Bearing (0.25 mm) ....................................................................... 1
4 580053173 Piston and Rod (Standard) ............................................................................. 4
4 580053177 Piston (0.25 mm) ............................................................................................ 4
4 580053175 Piston (0.50 mm) ............................................................................................ 4
5 580024213 Kit-Piston Ring (Standard) .............................................................................. 1
5 580024215 Kit-Piston Ring (0.25 mm) .............................................................................. 1
5 580024214 Kit-Piston Ring (0.50 mm) .............................................................................. 1
6 505960536 Bolt ................................................................................................................. 6
7 580046889 Crankshaft Pulley ........................................................................................... 1
8 504259749 Bolt ................................................................................................................. 1
9 504259748 Plate ............................................................................................................... 1
10 504259745 Pulley .............................................................................................................. 1
11 505960548 Key ................................................................................................................. 1
12 505960503 Crankshaft (2.0L) ............................................................................................ 1
13 901293861 Kit-Crankshaft Bearing (Standard) ................................................................. 1
13 901293862 Crankshaft Bearing (0.25 mm) ....................................................................... 1

P21911 05-10
INTAKE MANIFOLD (FIGURE 2-8)


05-10 P21911
INTAKE MANIFOLD

1 900559852 Nut ...................................................................................................................... 4
2 580046909 Gasket ................................................................................................................ 1
3 901295811 Bolt ...................................................................................................................... 2
4 580089541 Intake Manifold ................................................................................................... 1
5 580053508 Clamp ............................................................................................................. 1
6 580053803 Cap ................................................................................................................. 1
7 580041817 Sensor (Air Temperature) ............................................................................... 1
7 901084817 Plug ................................................................................................................ 1
8 900542824 Washer ........................................................................................................... 1
9 580078951 Connector ....................................................................................................... 1
10 900529808 Seal ................................................................................................................ 1
11 901085825 Bolt ...................................................................................................................... 1

P21912 05-10
EXHAUST MANIFOLD (FIGURE 2-9)


1 901290828 Bolt ...................................................................................................................... 3
2 901296807 Cover .................................................................................................................. 1
3 901296805 Washer ............................................................................................................... 6
4 901276803 Nut ...................................................................................................................... 6
5 901296806 Exhaust Manifold ................................................................................................ 1
6 901276809 Stud ................................................................................................................ 4
7 912189300 Gasket ................................................................................................................ 2
8 901296804 Gasket ................................................................................................................ 1
9 504256775 Gasket ............................................................................................................ 2

05-10 P21912
NOTES

P21913 05-10
ENGINE COOLING SYSTEM (FIGURE 2-10)


05-10 P21913


580078922 Long Block .......................................................................................................... 1
1 900559852 Nut .................................................................................................................. 2
2 901302814 Cover .............................................................................................................. 1
3 580024168 Thermostat ..................................................................................................... 1
4 524253576 Thermostat ................................................................................................. 1
5 901282846 Gasket ........................................................................................................ 1
6 580046981 Pipe (Water) ................................................................................................... 1
7 505960545 Cap ............................................................................................................. 1
8 580053508 Clamp ......................................................................................................... 1
9 901579818 Clip ............................................................................................................. 1
10 505959558 Clamp ......................................................................................................... 4
11 901579806 Radiator Hose (Water) ............................................................................... 1
12 901290828 Bolt ................................................................................................................. 1
13 901302834 Bolt ................................................................................................................. 1
14 901292819 Screw ............................................................................................................. 2
15 901302821 O-Ring ............................................................................................................ 1
16 901579833 Gasket (Inlet) .................................................................................................. 1
17 901579811 Adapter (Inlet) ................................................................................................. 1
18 580053400 Bracket (Fan) .................................................................................................. 1
19 504258737 Screw ......................................................................................................... 3
20 901579827 Shaft ........................................................................................................... 1
21 504258725 Clip ............................................................................................................. 1
22 900526819 Bolt ................................................................................................................. 4
23 524264688 Bolt ................................................................................................................. 5
24 901579805 Gasket ............................................................................................................ 1
25 524242078 Water Pump ................................................................................................... 1
26 901579804 Seal ................................................................................................................ 1
27 901579802 Seal ................................................................................................................ 1
28 901579803 Seal ................................................................................................................ 1
29 901302840 Stud ................................................................................................................ 1
30 901096876 Seal ................................................................................................................ 1
31 504258732 Baffle .............................................................................................................. 1
32 524264690 Bolt ................................................................................................................. 1
33 505960550 Radiator Hose ................................................................................................ 1
34 505960521 Pipe (Water Bypass) ...................................................................................... 1
35 580024169 Hose Clamp .................................................................................................... 1
36 505960531 Cap ................................................................................................................. 1
37 901302839 Bolt ................................................................................................................. 1
38 582005785 Fan Pulley ...................................................................................................... 1
a 580000727 Fan ...................................................................................................................... 1
FOOTNOTES:
a Not Illustrated

P21914 05-10
EMISSION CONTROL SYSTEM (FIGURE 2-11)


1 580045523 Sensor (Boost, M.A.P.) (Boost) .......................................................................... 1
2 580078965 Hose (PCV) ......................................................................................................... 1
3 505960520 Clamp ................................................................................................................. 1
4 580078950 Intake Manifold ................................................................................................... 1
4 580089541 Intake Manifold ................................................................................................... 1

05-10 P21914
NOTES

P21916 05-10
OIL PUMP AND FILTER (FIGURE 2-12)


05-10 P21916
OIL PUMP AND FILTER


580078922 Long Block .......................................................................................................... 1
1 580001828 Engine Oil Pump ............................................................................................ 1
2 901271803 Pin (Timing Indicator) ................................................................................. 2
3 901292811 Oil Seal ....................................................................................................... 1
4 580001826 Plunger ....................................................................................................... 1
5 900291803 Spring ......................................................................................................... 1
6 900291804 Spring Seat ................................................................................................ 1
7 901301821 Snap Ring .................................................................................................. 1
8 580024166 Plug ............................................................................................................ 1
9 901578809 Cover .......................................................................................................... 1
10 580001829 Screw ......................................................................................................... 7
11 901578811 Gear (Inner) ................................................................................................ 1
12 901578812 Gear (Outer) ............................................................................................... 1
13 901301823 Strainer ........................................................................................................... 1
14 901301822 Gasket ............................................................................................................ 1
15 901301815 Oil Filter .......................................................................................................... 1
16 901578816 Bolt ................................................................................................................. 2
17 901301802 O-Ring ............................................................................................................ 1
18 901301818 Screw ............................................................................................................. 2
19 901282833 Screw ............................................................................................................. 1
20 580024167 Pin (Top Indicator) .......................................................................................... 1
21 901292819 Screw ............................................................................................................. 4
524264678 Gasket (Liquid) ............................................................................................... AR

P21916 05-10
NOTES

SECTION 3
3 EXHAUST SYSTEM
CONTENTS
SECTION 3
EXHAUST SYSTEM
DESCRIPTION PAGE

MAZDA 2.0L, LPG ....................................................................................................................................... 3-2
MAZDA 2.0L, LPG - LATIN AMERICAN SERIES ....................................................................................... 3-4

P21904 11-09
EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 3-1)

MAZDA 2.0L, LPG

11-09 P21904

MAZDA 2.0L, LPG

1 580056381 Locknut ............................................................................................................... 6
2 912189300 Gasket ................................................................................................................ 1
3 580093953 Exhaust Pipe ....................................................................................................... 1
4 580057842 Exhaust Shield .................................................................................................... 1
5 580097537 Isolator ................................................................................................................ 4
6 580027572 Nut ...................................................................................................................... 4
7 580039142 Bracket ................................................................................................................ 1
8 582000157 Spacer ................................................................................................................ 2
9 580030968 Capscrew ............................................................................................................ 2
10 580058890 Exhaust Pipe ....................................................................................................... 1
11 057092500 Clamp ................................................................................................................. 1
12 580073415 Muffler (Welded) (Optional) ................................................................................ 1
12 580073416 Muffler (Crimped) ................................................................................................ 1
13 580087650 Gasket ................................................................................................................ 2
14 580073413 Exhaust Pipe ....................................................................................................... 1
15 580020060 Nut ...................................................................................................................... 2
16 449022017 Lockwasher ......................................................................................................... 2
17 580087651 Gasket ................................................................................................................ 1
18 582001684 Catalytic Converter ............................................................................................. 1

P21905 02-10
EXHAUST SYSTEM WITH CATALYTIC CONVERTER (FIGURE 3-2)

MAZDA 2.0L, LPG LATIN AMERICAN SERIES

02-10 P21905

MAZDA 2.0L, LPG LATIN AMERICAN SERIES

1 580056381 Locknut ............................................................................................................... 6
2 912189300 Gasket ................................................................................................................ 1
3 580093953 Exhaust Pipe ....................................................................................................... 1
4 580057842 Exhaust Shield .................................................................................................... 1
5 580097537 Isolator ................................................................................................................ 4
6 580027572 Nut ...................................................................................................................... 4
7 582006504 Bracket ................................................................................................................ 1
8 582000157 Spacer ................................................................................................................ 2
9 580030968 Capscrew ............................................................................................................ 2
10 580058890 Exhaust Pipe ....................................................................................................... 1
11 057092500 Clamp ................................................................................................................. 1
12 580073415 Muffler (Welded) (Optional) ................................................................................ 1
12 580073416 Muffler (Crimped) ................................................................................................ 1
13 580087650 Gasket ................................................................................................................ 2
14 580073413 Exhaust Pipe ....................................................................................................... 1
15 580020060 Nut ...................................................................................................................... 2
16 449022017 Lockwasher ......................................................................................................... 2
17 580087651 Gasket ................................................................................................................ 1
18 582001684 Catalytic Converter ............................................................................................. 1
19 582006503 Bracket (LH) ........................................................................................................ 1
19 582006502 Bracket (RH) ....................................................................................................... 1
20 580030966 Capscrew ............................................................................................................ 4
21 580012987 Nut ...................................................................................................................... 4

P21905 02-10
NOTES

SECTION 4
4 COOLING SYSTEM
CONTENTS
SECTION 4
COOLING SYSTEM
DESCRIPTION PAGE
COOLING SYSTEM ........................................................................................................................................ 4-2

P21918 05-10
COOLING SYSTEM (FIGURE 4-1)

05-10 P21918
COOLING SYSTEM
1 582010093 Bracket ................................................................................................................ 1
2 580037325 Isolator ................................................................................................................ 4
3 580039800 Radiator .............................................................................................................. 1
3 505972563 Radiator Cap .................................................................................................. 1
3 580036680 Drain Plug ....................................................................................................... 1
4 580044860 Insert ................................................................................................................... 4
5 580056815 Capscrew ............................................................................................................ 4
6 582005862 Hose ................................................................................................................... 1
7 502056903 Clamp ................................................................................................................. 4
8 580038861 Radiator Hose ..................................................................................................... 1
9 582003495 Shroud ................................................................................................................ 1
10 501884906 Fitting .................................................................................................................. 1
10 505970592 Sealant ........................................................................................................... 1
11 580041132 Hose ................................................................................................................... 1
12 505966595 Clamp ................................................................................................................. 2
13 580072689 Reservoir ............................................................................................................ 1
14 580002885 Outlet Assembly .................................................................................................. 1
15 580083733 Hose ............................................................................................................... 1
16 900001230 Outlet (Reservoir) ........................................................................................... 1
17 900001231 Cap ................................................................................................................. 1
18 900003260 Bushing .......................................................................................................... 1
19 449001241 Capscrew ............................................................................................................ 4
20 502566901 Washer ............................................................................................................... 4
21 580086666 Fan ...................................................................................................................... 1

P21918 05-10
NOTES

SECTION 5
5 FUEL SYSTEM
CONTENTS
SECTION 5
FUEL SYSTEM
DESCRIPTION PAGE
AIR FILTER ASSEMBLY ................................................................................................................................. 5-4

AIR INTAKE SYSTEM ..................................................................................................................................... 5-2
ELECTRONIC PRESSURE REGULATOR KIT
(MAZDA 2.0L LPG) ..................................................................................................................................... 5-16
FUEL SYSTEM
FUEL TANK COVERS
LATIN AMERICAN SERIES ........................................................................................................................ 5-5
LPG FUEL TANK AND MOUNTING ............................................................................................................... 5-6
MAZDA 2.0L - 2010 EMISSION COMPLIANT ENGINES ........................................................................... 5-12
THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. 5-18

P21951 04-10
AIR INTAKE SYSTEM (FIGURE 5-1)

04-10 P21951
AIR INTAKE SYSTEM

1 580048576 Grill ..................................................................................................................... 1
2 580074876 Hose ................................................................................................................... 1
3 580039890 Hose Clamp ........................................................................................................ 1
4 580074778 Coupler ............................................................................................................... 1
5 505970524 Hose Clamp ........................................................................................................ 4
6 580069181 Hose ................................................................................................................... 1
7 580041002 Air Filter (FP22063 [Page 5-4]).......................................................................... 1
8 580046412 Bracket ................................................................................................................ 1
9 580056815 Capscrew ............................................................................................................ 3
10 580044860 Insert ................................................................................................................... 3
11 580047714 Capscrew ............................................................................................................ 2
12 580073429 Hose ................................................................................................................... 1
13 580008524 Hose Clamp ........................................................................................................ 1

P22063 05-10
AIR FILTER ASSEMBLY (FIGURE 5-2)

580041002 Air Filter .............................................................................................................. 1
1 505967516 Valve .............................................................................................................. 1
2 580048840 Guide (With O-Ring) ....................................................................................... 1
3 580048839 Filter Element ................................................................................................. 1
4 580048841 Cover .............................................................................................................. 1
5 580003427 Cap ................................................................................................................. 1

02-10 P21949
FUEL TANK COVERS (FIGURE 5-3)

LATIN AMERICAN SERIES

1 ..... Cover .................................................................................................................. 1
2 580030966 Capscrew ............................................................................................................ 2
3 ..... Cover .................................................................................................................. 1
4 580037180 Capscrew ............................................................................................................ 2
580057351 Sealant ................................................................................................................ AR

P21950 04-10
LPG FUEL TANK AND MOUNTING (FIGURE 5-4)

04-10 P21950
LPG FUEL TANK AND MOUNTING

1 505967586 Lpg Tank (33.5 LB Steel) .................................................................................... 1
1 580037838 LPG Tank (33.5 LB Aluminum) ........................................................................... 1
2 582005075 Strap ................................................................................................................... 1
3 582005302 LPG Tank Bracket .............................................................................................. 1
4 580030970 Capscrew ............................................................................................................ 4
5 582009792 Pin ....................................................................................................................... 1
6 912514300 Fitting .................................................................................................................. 1
7 580053000 Sleeve ................................................................................................................. 1
8 056623800 Fitting .................................................................................................................. 1
9 582009793 Hose Assy ........................................................................................................... 1
10 013392600 Fitting .................................................................................................................. 1
11 019299600 Relief Valve ......................................................................................................... 1
12 582009794 Bracket ................................................................................................................ 1
13 580027766 Fitting .................................................................................................................. 1
14 582002292 Hose Assy ........................................................................................................... 1
15 909267300 Fitting .................................................................................................................. 1
16 580090374 Fuel Filter (LPG) ................................................................................................. 1
16 580090387 Kit-Filter Element ............................................................................................ 1
17 019930000 Fitting .................................................................................................................. 1
18 580037008 Pressure Switch (Low Fuel) ................................................................................ 1
19 312850042 Strap Clamp ........................................................................................................ 1
20 582002989 Wire Harness (Adapter) (FP22075 [Page 6-18])............................................... 1
21 580017034 Fitting .................................................................................................................. 1
22 449021002 Washer ............................................................................................................... 2
23 449001268 Capscrew ............................................................................................................ 2
24 580074044 Hose Assy ........................................................................................................... 1
25 ..... Counterweight (FP21896 [Page 1-6])................................................................ 1

P21952 05-10
FUEL SYSTEM (FIGURE 5-5)


1 580078224 Mixer (FP21954 [Page 5-12])............................................................................ 1
2 580041817 Sensor (Air Temperature) ................................................................................... 1
3 580078288 Bracket (Relay) (FP21954 [Page 5-12])............................................................ 1
4 580045523 Sensor (Boost, M.A.P.) ....................................................................................... 1
5 582006499 Pressure Transducer .......................................................................................... 1
5 580078287 Adapter ............................................................................................................... 1
6 580094784 Pressure Regulator (EPR) (FP21955 [Page 5-14])........................................... 1
7 582001685 Sensor (Temperature) ........................................................................................ 1
8 582002509 Engine Control Module (FP22012 [Page 6-9]).................................................. 1
9 580078250 Hose (RH) (Cooling) (FP21953 [Page 5-10]).................................................... 2
10 580078220 Throttle Body (FP21954 [Page 5-12])................................................................ 1
11 580078248 Hose ................................................................................................................... 1
12 580078250 Hose (RH) (Cooling) ........................................................................................... 1

05-10 P21952
NOTES

P21953 05-10
FUEL SYSTEM HOSES AND ATTACHING PARTS (FIGURE 5-6)


05-10 P21953


1 580078246 Hose ................................................................................................................... 1
2 580078245 Hose (Vacuum Balance) ..................................................................................... 1
3 580067185 Hose Clamp ........................................................................................................ 2
4 582005779 Hose Clamp ........................................................................................................ 1
5 580078248 Hose (Fuel) ......................................................................................................... 1
6 580078257 Hose ................................................................................................................... 1
7 580078251 Hose (Vacuum) ................................................................................................... 1
8 582005777 Hose Clamp ........................................................................................................ 4
9 580078250 Hose (RH) (Cooling) ........................................................................................... 2
10 580079546 Clamp ................................................................................................................. 2
11 580049011 Capscrew ............................................................................................................ 3
12 580079545 Clamp ................................................................................................................. 1
13 580078228 Bracket ................................................................................................................ 1
14 580078255 Bracket ................................................................................................................ 1
15 582005778 Hose Clamp ........................................................................................................ 1

P21954 05-10
MIXER AND THROTTLE BODY ASSEMBLY (FIGURE 5-7)

MAZDA 2.0L 2010 EMISSION COMPLIANT ENGINES

05-10 P21954

MAZDA 2.0L 2010 EMISSION COMPLIANT ENGINES

1 580048590 Pin ....................................................................................................................... 4
2 580078224 Mixer ................................................................................................................... 1
3 518798654 Screw .................................................................................................................. 6
4 580078226 Cover .................................................................................................................. 1
5 580077954 O-Ring ................................................................................................................ 1
6 580048664 Bolt ...................................................................................................................... 6
7 580078218 Nut ...................................................................................................................... 2
8 580078288 Bracket (Relay) ................................................................................................... 1
9 580078227 Adapter ............................................................................................................... 1
10 580006764 Capscrew ............................................................................................................ 2
11 580078221 O-Ring ................................................................................................................ 1
12 580078222 Sleeve ................................................................................................................. 1
13 580078220 Throttle Body ...................................................................................................... 1
14 580078285 Gasket (Throttle Body) ........................................................................................ 1
15 580078223 Screw .................................................................................................................. 4
16 580078228 Bracket ................................................................................................................ 1
17 580078287 Adapter ............................................................................................................... 1
18 516987808 Gasket ................................................................................................................ 1
19 580078219 Seal ..................................................................................................................... 1
20 580088461 Screw .................................................................................................................. 4
21 580088462 Plug ..................................................................................................................... 1
22 505963547 Screw .................................................................................................................. 2
23 505959522 Fitting .................................................................................................................. 1
24 580049011 Capscrew ............................................................................................................ 2

P21955 05-10
ELECTRONIC PRESSURE REGULATOR ASSEMBLY (FIGURE 5-8)


05-10 P21955


1 580048610 Fitting .................................................................................................................. 2
2 505959522 Fitting .................................................................................................................. 1
3 580078235 Fitting .................................................................................................................. 1
4 580093615 Shutoff Valve ...................................................................................................... 1
5 580078236 Fitting .................................................................................................................. 1
6 580094784 Pressure Regulator ............................................................................................. 1
7 580088462 Plug ..................................................................................................................... 1
8 580086071 Sensor ................................................................................................................ 1
8 580064014 O-Ring ............................................................................................................ 2
9 580078232 Mount (Vibration) ................................................................................................ 3
10 580079547 Bracket ................................................................................................................ 1
11 580049011 Capscrew ............................................................................................................ 3
12 580027573 Nut (Flange) ........................................................................................................ 3
13 580078238 Bracket ................................................................................................................ 1
14 580078233 Screw .................................................................................................................. 1
15 580078329 Screw .................................................................................................................. 3
16 580078239 Screw .................................................................................................................. 2
17 580079546 Clamp ................................................................................................................. 1
18 580048590 Pin ....................................................................................................................... 4
19 580078229 Fitting .................................................................................................................. 1
20 580064014 O-Ring ................................................................................................................ 2

P21956 05-10
ELECTRONIC PRESSURE REGULATOR KIT (FIGURE 5-9)

(MAZDA 2.0L LPG)

580094784 Pressure Regulator ............................................................................................. 1
1 582005706 Kit-Repair (Regulator Assembled) .................................................................. 1
2 ..... Diaphram (Not Serviced Seperately) ......................................................... 1
3 580001734 E-Ring (Primary) ........................................................................................ 1
4 ..... Spring (Not Serviced Seperately) ............................................................... 1
5 580004656 Pin (Primary) .............................................................................................. 1
6 518807683 Gasket (Body Secondary) .......................................................................... 1
7 ..... O-Ring (Not Serviced Seperately) .............................................................. 4
8 580064014 O-Ring ........................................................................................................ 4
9 ..... Seat (Not Serviced Seperately) .................................................................. 1
10 ..... Clamp Plate Seal (Not Serviced Seperately) ............................................. 1
580078244 Kit-Repair (Electronic Pressure Regulator) ......................................................... 1

05-10 P21956
NOTES

P22041 05-10
THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 5-10)

05-10 P22041
THROTTLE PEDAL AND ATTACHING PARTS

1 580080022 Throttle Plate ...................................................................................................... 1
2 580080021 Shaft ................................................................................................................... 1
3 580038063 E-Ring ................................................................................................................. 1
4 580047714 Capscrew ............................................................................................................ 3
5 580037700 Screw (Stop) ....................................................................................................... 1
6 580004592 Nut ...................................................................................................................... 1
7 580052661 Pedal (Standard) ................................................................................................. 1
8 449034011 Roll Pin ............................................................................................................... 1
9 580056460 Spring (Inner) ...................................................................................................... 1
10 580056459 Spring (Outer) ..................................................................................................... 1
11 580043866 Sensor (Half Throttle Position) ............................................................................ 1
12 940600906 Washer ............................................................................................................... 2
13 580056839 Capscrew ............................................................................................................ 2

P22041 05-10
NOTES

SECTION 6
6 ELECTRICAL SYSTEM
CONTENTS
SECTION 6
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BATTERY AND CABLES ................................................................................................................................ 6-4

DISPLAY CLUSTER ........................................................................................................................................ 6-8
ELECTRICAL ARRANGEMENT ..................................................................................................................... 6-2
ENGINE CONTROL MODULE
MAZDA 2.0L LPG ........................................................................................................................................ 6-9
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 6-6
WIRE HARNESS
MAZDA 2.0L LPG - POWERTRAIN ............................................................................................................ 6-10
WIRE HARNESS ADAPTER
LOW FUEL PRESSURE ............................................................................................................................. 6-18

P22042 05-10
ELECTRICAL ARRANGEMENT (FIGURE 6-1)

05-10 P22042
ELECTRICAL ARRANGEMENT
1 582005468 Wire Harness (Powertrain) (FP22015 [Page 6-10])........................................... 1
2 582003496 Wire Harness (RH Chassis) (FP22013 [Page 6-14], FP22014 [Page 6-
16])....................................................................................................................... 1
3 580047200 Screw .................................................................................................................. 2
4 580096474 Bracket (Left Hand) ............................................................................................. 1
5 580037180 Capscrew ............................................................................................................ 3
6 580096475 Bracket (Right Hand) .......................................................................................... 1
7 580056613 Fastener .............................................................................................................. 5
8 580026812 Clip ...................................................................................................................... 3
9 582003822 Screw .................................................................................................................. 1
10 582003214 Bracket ................................................................................................................ 1
11 582006520 Horn .................................................................................................................... 1
12 580047714 Capscrew ............................................................................................................ 1
13 580026621 Nut ...................................................................................................................... 1
14 ..... Battery and Cables (FP22043 [Page 6-4])........................................................ 1
15 ..... Power Distribution Module (FP22043 [Page 6-4])............................................. 1
16 580076752 Sensor (Oxygen) ................................................................................................. 1

P22043 05-10
BATTERY AND CABLES (FIGURE 6-2)

05-10 P22043
BATTERY AND CABLES

1 580050644 Battery Cable ...................................................................................................... 1
1 580073520 Battery Cable .................................................................................................. AR
1 580076450 Wire-Bulk ........................................................................................................ AR
2 580063618 Terminal ......................................................................................................... 1
3 505970529 Clamp ............................................................................................................. 1
4 580050293 E-Ring ............................................................................................................ 1
5 580006553 E-Ring ............................................................................................................ 1
6 580047714 Capscrew ............................................................................................................ 1
7 580026621 Nut ...................................................................................................................... 4
8 580047792 Bolt ...................................................................................................................... 1
9 580037180 Capscrew ............................................................................................................ 1
10 940600908 Washer ............................................................................................................... 3
11 580027573 Nut (Flange) ........................................................................................................ 4
12 580091916 Battery Cable (Positive) ...................................................................................... 1
12 580073519 Battery Cable (Red) ........................................................................................ AR
12 580074878 Wire (Bulk) ...................................................................................................... AR
13 580063617 Terminal ......................................................................................................... 1
14 505976537 Boot ................................................................................................................ 1
15 580052019 Boot ................................................................................................................ 1
16 580006553 E-Ring ............................................................................................................ 1
17 580040374 Boot ................................................................................................................ 1
18 580063616 Terminal ......................................................................................................... 1
19 582003951 Fuse Box ............................................................................................................. 1
20 580039900 Capscrew ............................................................................................................ 3
21 580056730 Seal ..................................................................................................................... 1
22 580023854 Fuse Puller .......................................................................................................... 1
23 580049231 Capscrew ............................................................................................................ 3
24 580046263 Link (Battery Hold Down) .................................................................................... 1
25 580075004 Link (Battery Hold Down) .................................................................................... 1
26 580041768 Cap ..................................................................................................................... 1
27 520052851 Start Battery Wet ................................................................................................ 1
27 580076313 Start Battery Wet (Optional) ................................................................................ 1
28 580074432 Battery Tray ........................................................................................................ 1

P22010 11-09
LIGHTS (FIGURE 6-3)

STOP, TAIL, TURN, BACKUP, AND STROBE WITH OVERHEAD GUARD

11-09 P22010
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE WITH OVERHEAD GUARD

1 580037207 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
1 ..... Tail Light Base (FP21897 [Page 1-12])............................................................. 2
2 580037209 Reflector (Tail) .................................................................................................... 2
3 580051168 Screw .................................................................................................................. 4
4 580082532 Work Light (Rear) (Halogen) ............................................................................... 1
4 580082533 Work Light (RH Front) (Halogen) ........................................................................ 1
4 580082534 Work Light (LH Front) (Halogen) ........................................................................ 1
5 580082531 Bulb (Halogen) ............................................................................................... 1
6 580049225 Grommet (LH Tail Light) ..................................................................................... 1
7 580040850 Nut ...................................................................................................................... 4
8 580079615 Strobe Light Assembly ........................................................................................ 1
9 580000037 Strobe Light .................................................................................................... 1
10 580056006 Connector ....................................................................................................... 1
11 580056004 Connector ....................................................................................................... 1
12 580041195 Terminal ......................................................................................................... 2
13 580051159 Bracket Wldmt .................................................................................................... 1
14 504232297 Guard .................................................................................................................. 1
15 580058314 Capscrew ............................................................................................................ 2
16 580058188 Nut ...................................................................................................................... 2
17 580044859 Insert ................................................................................................................... 2
18 580058212 Capscrew ............................................................................................................ 2
19 582003497 Wire Harness ...................................................................................................... 1
20 580041360 Grommet ............................................................................................................. 1
21 580049224 Grommet (RH Tail Light) ..................................................................................... 1
22 582002870 Connector ........................................................................................................... 1

P22011 11-09
DISPLAY CLUSTER (FIGURE 6-4)

1 582004384 Dash Display ....................................................................................................... 1
2 580047049 Bezel .............................................................................................................. 1
3 580050933 Label (Blank) .................................................................................................. 1
4 580047200 Screw ............................................................................................................. 17
5 580047714 Capscrew ............................................................................................................ 4
6 582004373 Label (Overlay RH Display Cluster) .................................................................... 1
7 582004374 Label (RH Display Cluster) ................................................................................. 1
8 580047049 Bezel ................................................................................................................... 1
9 580039846 Cover (Display Lever) ......................................................................................... 1
10 580037904 Ignition Switch (Without Keys) ............................................................................ 1
11 580047200 Screw .................................................................................................................. 3
12 504240712 Key Set ............................................................................................................... 1
13 582005136 Lever ................................................................................................................... 1
14 ..... Steering Wheel (FP22032 [Page 9-2]).............................................................. 1

04-10 P22012
ENGINE CONTROL MODULE (FIGURE 6-5)

MAZDA 2.0L LPG

1 582002509 Engine Control Module (2700 RPM) ................................................................... 1
2 580080338 Screw .................................................................................................................. 2
3 580078294 Bracket ................................................................................................................ 1
4 580038355 Capscrew ............................................................................................................ 4

P22015 11-09
WIRE HARNESS (FIGURE 6-6)

MAZDA 2.0L LPG POWERTRAIN

11-09 P22015
WIRE HARNESS

582005468 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (PDM 1) ........................................................................ 1
1 582002867 Connector ................................................................................................... 1
1 504288733 Terminal ..................................................................................................... 5
1 580034658 Terminal ..................................................................................................... 3
1 580023845 Seal ............................................................................................................ 4
1 505968505 Seal ............................................................................................................ 4
1 580034509 Lock (Secondary Lock) .............................................................................. 1
2 ..... Connector Assembly (PDM 2) ........................................................................ 1
2 582002869 Connector ................................................................................................... 1
2 504288730 Seal ............................................................................................................ 6
2 504288733 Terminal ..................................................................................................... 2
2 580023845 Seal ............................................................................................................ 2
3 ..... Connector Assembly (Transmission Temperature) ........................................ 1
3 582003174 Connector ................................................................................................... 1
3 504288741 Terminal ..................................................................................................... 2
4 580030876 Clip ................................................................................................................. 1
5 ..... Connector Assembly (Chassis Harness 1) ..................................................... 1
5 580022859 Connector (12-Way) ................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 12
5 580026813 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (Chassis Harness 2) ..................................................... 1
6 580040820 Connector ................................................................................................... 1
6 505968566 Plug ............................................................................................................ 2
6 580050627 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Max Fuse) ................................................................... 1
7 582002667 Connector (Fuse Holder) ............................................................................ 1
7 580080025 Terminal ..................................................................................................... 2
7 520044819 Fuse Connector .......................................................................................... 2
8 ..... Connector Assembly (Diagnostic) .................................................................. 1
8 520037898 Connector ................................................................................................... 1
8 580080026 Terminal ..................................................................................................... 2
9 580044131 Connector (Cap) ............................................................................................. 1
10 ..... Cap ................................................................................................................. 1
11 ..... Connector Assembly (Fuse Holder) ............................................................... 1
11 504288731 Connector ................................................................................................... 1
11 504288733 Terminal ..................................................................................................... 4
11 580022121 Seal ............................................................................................................ 4
12 ..... Connector Assembly (ECU Test Port) ............................................................ 1
12 580012323 Connector ................................................................................................... 1
12 580028333 Terminal ..................................................................................................... 2
12 580022121 Seal ............................................................................................................ 2
13 580012324 Connector (Cap) ............................................................................................. 1
14 ..... Connector Assembly (Coil 3) .......................................................................... 1

P22015 11-09
WIRE HARNESS

18 ..... Connector Assembly ...................................................................................... 1
19 ..... Connector Assembly (Cam Sensor) ............................................................... 1
20 580039282 Clip ................................................................................................................. 7
21 580039252 Clip ................................................................................................................. 3
22 580039251 Clip ................................................................................................................. 2
23 580048719 Clip ................................................................................................................. 1
24 580039254 Clip ................................................................................................................. 3
25 ..... Connector Assembly (Engine Coolant Temperature) ..................................... 1
25 504288740 Connector ................................................................................................... 1
25 580039158 Terminal ..................................................................................................... 2
26 ..... Connector Assembly (LP Lockoff) .................................................................. 1
26 580041518 Connector ................................................................................................... 1
26 520045804 Terminal ..................................................................................................... 2
26 520045805 Seal ............................................................................................................ 2
27 ..... Connector Assembly (ERP Interface) ............................................................ 1
27 580075365 Connector ................................................................................................... 1
27 520202601 Connector ................................................................................................... 4
28 ..... Connector Assembly (LP Temperature) ......................................................... 1
28 580096539 Electrical Connector ................................................................................... 1
28 504288741 Terminal ..................................................................................................... 2
29 ..... Connector Assembly (LPG Low Pressure) ..................................................... 1
29 580062118 Connector ................................................................................................... 1
29 580035034 Terminal ..................................................................................................... 3
29 580040456 Wire Seal .................................................................................................... 3
30 580025799 Housing ...................................................................................................... 1
30 580080031 Terminal (Gold) .......................................................................................... 4
30 580026649 Wire Seal .................................................................................................... 4
31 ..... Connector Assembly (Map Sensor) ............................................................... 1
31 580049522 Connector Body ......................................................................................... 1
32 ..... Connector Assembly (Alternator) ................................................................... 1
32 505968511 Connector Body ......................................................................................... 1
32 505966522 Terminal ..................................................................................................... 2
33 580034357 Boot ................................................................................................................ 1
34 520045874 E-Ring ............................................................................................................ 1
35 ..... Connector Assembly (Oil Pressure) ............................................................... 1
35 504288749 Connector ................................................................................................... 1
35 580039158 Terminal ..................................................................................................... 3
36 ..... Connector Assembly (Bosch Throttle) ............................................................ 1
36 580056679 Connector Body ......................................................................................... 1
36 580082329 Terminal ..................................................................................................... 6
36 580039602 Seal ............................................................................................................ 6
37 ..... Connector Assembly (Intake Air Temperature) .............................................. 1
37 580022997 Connector Body ......................................................................................... 1
37 580038303 Terminal ..................................................................................................... 2
37 580023586 Wire Seal .................................................................................................... 2
38 ..... Connector Assembly (ECU Connector) .......................................................... 1
38 580080032 Terminal (Gold) .......................................................................................... 56
39 580024321 Clamp ............................................................................................................. 1
40 ..... Connector Assembly (Forward Clutch) .......................................................... 1

11-09 P22015
WIRE HARNESS

40 580021087 Connector ................................................................................................... 1
40 505968568 Terminal (Socket) ....................................................................................... 2
41 ..... Connector Assembly (Forward Pressure) ...................................................... 1
41 580063697 Connector ................................................................................................... 1
41 580044852 Terminal (Socket) ....................................................................................... 3
41 580044854 Seal ............................................................................................................ 3
42 580030878 Clip ................................................................................................................. 1
43 ..... Connector Assembly (Transmission Enable) ................................................. 1
43 505968568 Terminal (Socket) ....................................................................................... 2
43 580021087 Connector ................................................................................................... 1
44 ..... Connector Assembly (Reverse Pressure) ...................................................... 1
44 580063697 Connector ................................................................................................... 1
44 580044852 Terminal (Socket) ....................................................................................... 3
44 580044854 Seal ............................................................................................................ 3
45 ..... Connector Assembly (Reverse Clutch) .......................................................... 1
45 580021087 Connector ................................................................................................... 1
45 505968568 Terminal (Socket) ....................................................................................... 2
46 580048721 Clip ................................................................................................................. 1
47 580039250 Clip ................................................................................................................. 1
48 580024032 Ring Terminal ................................................................................................. 1
49 580025799 Housing ...................................................................................................... 1
49 580080031 Terminal (Gold) .......................................................................................... 4
49 580026649 Wire Seal .................................................................................................... 4
50 580024032 Ring Terminal ................................................................................................. 1
51 ..... Connector Assembly (Starter) ........................................................................ 1
51 580055342 Connector ................................................................................................... 1
51 580055343 Terminal ..................................................................................................... 1

P22013 05-10

RH CHASSIS SHEET 1 OF 2

05-10 P22013
WIRE HARNESS

582003496 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Brake Pedal) ............................................................... 1
1 580094544 Connector ................................................................................................... 1
1 580094546 Terminal ..................................................................................................... 3
2 580044908 Conduit ........................................................................................................... AR
3 580025560 Clip ................................................................................................................. 1
4 520038855 Conduit ........................................................................................................... AR
5 580025559 Clip ................................................................................................................. 1
6 580026809 Clip ................................................................................................................. 2
7 910065119 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Horn Button) ................................................................ 1
8 580021087 Connector ................................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (Display) ....................................................................... 1
9 580036981 Connector ................................................................................................... 1
9 580039513 Terminal ..................................................................................................... 9
9 580019119 Plug ............................................................................................................ 3
10 580051704 Dust Cap ........................................................................................................ 1
10 580011639 Lubricant .................................................................................................... AR
11 ..... Connector Assembly (Diagnostic) .................................................................. 1
11 580051703 Connector ................................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 3
12 580039799 Clip ................................................................................................................. 3
13 520045672 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Buzzer) ........................................................................ 1
14 580086232 Buzzer ........................................................................................................ 1
15 ..... Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1
15 580019245 Connector ................................................................................................... 1
15 580039513 Terminal ..................................................................................................... 2
16 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
16 580038661 Connector ................................................................................................... 1
16 580039158 Terminal ..................................................................................................... 6
17 ..... Connector Assembly (Brake Fluid) ................................................................. 1
17 952405902 Terminal ..................................................................................................... 1
17 952408901 Sleeve ........................................................................................................ 1
18 ..... Connector Assembly (Brake Fluid) ................................................................. 1
18 952405902 Terminal ..................................................................................................... 1
18 952408901 Sleeve ........................................................................................................ 1
19 ..... Connector Assembly (Park Brake) ................................................................. 1
19 580094544 Connector ................................................................................................... 1
19 580094546 Terminal ..................................................................................................... 3

P22014 05-10


582003496 Wire Harness ...................................................................................................... 1
1 580039799 Clip ................................................................................................................. 1
2 ..... Connector Assembly (Horn) ........................................................................... 1
2 580023924 Connector ................................................................................................... 1
2 520045804 Terminal ..................................................................................................... 3
2 520045805 Seal ............................................................................................................ 3
2 580034658 Terminal ..................................................................................................... 1
2 504288730 Seal ............................................................................................................ 1
3 580044908 Conduit ........................................................................................................... AR
4 520045672 Conduit ........................................................................................................... AR
5 520038855 Conduit ........................................................................................................... AR
6 580094353 Conduit ........................................................................................................... AR
7 580030878 Clip ................................................................................................................. 4
8 ..... Connector Assembly (To Seat Harness) ........................................................ 1
8 580039499 Connector ................................................................................................... 1
8 580039513 Terminal ..................................................................................................... 4
8 580019119 Plug ............................................................................................................ 2
9 ..... Connector Assembly (Backup Alarm) ............................................................ 1
9 580021087 Connector ................................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2
10 580071066 Connector (Endcap) ....................................................................................... 2
11 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
11 580021087 Connector ................................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2

05-10 P22014

12 ..... Connector Assembly (PDM) ........................................................................... 1
12 582002868 Connector ................................................................................................... 1
12 504288733 Terminal ..................................................................................................... 6
12 505968505 Seal ............................................................................................................ 6
12 580023845 Seal ............................................................................................................ 1
13 ..... Connector Assembly (To Engine Harness) .................................................... 1
13 580026816 Connector ................................................................................................... 1
13 505968514 Terminal (Pin) ............................................................................................. 12
14 ..... Connector Assembly (To Engine Harness) .................................................... 1
14 580040822 Connector ................................................................................................... 1
14 505968566 Plug ............................................................................................................ 2
14 150121835 Terminal ..................................................................................................... 2

P22075 05-10
WIRE HARNESS ADAPTER (FIGURE 6-9)

LOW FUEL PRESSURE

582002989 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (To LH Chassis Harness) ............................................. 1
1 272478100 Connector Block ......................................................................................... 1
1 278131700 Pin Terminal ............................................................................................... 2
1 580050847 Plug ............................................................................................................ 1
1 580040456 Wire Seal .................................................................................................... 2
2 ..... Connector Assembly (Low LPG Switch) ........................................................ 1
2 520045074 Plug ............................................................................................................ 1
2 520045069 Terminal ..................................................................................................... 1
2 504288733 Terminal ..................................................................................................... 2
2 580023845 Seal ............................................................................................................ 2

SECTION 7
7 TRANSMISSION
CONTENTS
SECTION 7
TRANSMISSION
DESCRIPTION PAGE
TORQUE CONVERTER .................................................................................................................................. 7-8
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 7-6
MAZDA 2.0L LPG ........................................................................................................................................ 7-2
SINGLE SPEED .......................................................................................................................................... 7-10
TRANSMISSION MOUNT
SINGLE SPEED .......................................................................................................................................... 7-4

P21963 05-10
TRANSMISSION COOLING (FIGURE 7-1)

MAZDA 2.0L LPG

05-10 P21963
MAZDA 2.0L LPG

1 580091165 Fitting .................................................................................................................. 2
2 062159500 Clamp ................................................................................................................. 4
3 580094751 Hose ................................................................................................................... 1
4 580049814 Clip ...................................................................................................................... 4
5 580026621 Nut ...................................................................................................................... 4
6 580047714 Capscrew ............................................................................................................ 4
7 580094703 Hose ................................................................................................................... 1
8 316448036 Fitting .................................................................................................................. 1
8 052645400 O-Ring ............................................................................................................ 1
9 580011625 Fitting .................................................................................................................. 1
9 052645400 O-Ring ............................................................................................................ 1

P21962 12-09
TRANSMISSION MOUNT (FIGURE 7-2)

SINGLE SPEED

12-09 P21962
TRANSMISSION MOUNT
SINGLE SPEED

1 580093693 Bracket ................................................................................................................ 1
2 580051670 Isolator ................................................................................................................ 2
3 449021019 Washer ............................................................................................................... 2
4 449022041 Lockwasher ......................................................................................................... 1
4 449021019 Washer (Alternate Part) ...................................................................................... 1
5 931017917 Capscrew ............................................................................................................ 1
6 449022017 Lockwasher ......................................................................................................... 4
7 449001048 Capscrew ............................................................................................................ 4
8 582003678 Transmission Assy .............................................................................................. 1
501702903 Loctite ................................................................................................................. AR

P21959 05-10
TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 7-3)

05-10 P21959
TORQUE CONVERTER HOUSING AND ATTACHING PARTS

582008126 Transmission Assy .............................................................................................. 1
1 582006406 Converter Housing ......................................................................................... 1
2 580070353 Dipstick ........................................................................................................... 1
3 580073345 Breather .......................................................................................................... 1
4 505967551 Fitting .............................................................................................................. 1
5 580095332 Plug ................................................................................................................ 1
6 514454800 Fitting .............................................................................................................. 3
7 580036023 Temperature Sensor ...................................................................................... 1
8 449001412 Capscrew ....................................................................................................... 2
9 449022018 Washer ........................................................................................................... 2
10 580094950 Cover .............................................................................................................. 1
11 505967598 Magnet ........................................................................................................... 1
12 505967534 Screen ............................................................................................................ 1
13 580090191 Spring ............................................................................................................. 1
14 015125800 Ball Bearing .................................................................................................... 1
15 582006408 Sprocket ......................................................................................................... 1
16 582008293 Drive Chain ..................................................................................................... 1
17 582008292 Drive Chain ..................................................................................................... 1
18 582003870 Sprocket ......................................................................................................... 1
19 500505908 Bearing ........................................................................................................... 1
20 501802901 O-Ring ............................................................................................................ 1
21 580048738 Fitting .............................................................................................................. 1
22 064570300 Snap Ring ....................................................................................................... 1
23 500025905 Ball Bearing .................................................................................................... 1
24 580089318 Transmission Gear ......................................................................................... 1
25 031206200 Ball Bearing .................................................................................................... 8
26 580087219 Housing .......................................................................................................... 1
27 449001015 Capscrew ....................................................................................................... 4
28 504057795
449022013 Lockwasher .................................................................................................... 4
29 012823500 O-Ring ............................................................................................................ 2
30 580045072 Sealing Ring ................................................................................................... 1
31 582006407 Sprocket ......................................................................................................... 1
32 580045064 Bearing ........................................................................................................... 1
33 580046273 Oil Seal (Torque Converter) ........................................................................... 1
34 582004818 Roll Pin ........................................................................................................... 2
35 582008319 Plate ............................................................................................................... 1
36 449022021 Washer ........................................................................................................... 2
37 505975518 Capscrew ....................................................................................................... 2

P21957 11-09
TORQUE CONVERTER (FIGURE 7-4)

1 580047025 Torque Converter ................................................................................................ 1
2 502566904 Washer ............................................................................................................... 4
3 580042194 Capscrew ............................................................................................................ 4
501702901 Loctite ................................................................................................................. AR
504226218 Lubricant ............................................................................................................. AR

11-09 P21957
NOTES

P21958 05-10
TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 7-5)

SINGLE SPEED

05-10 P21958

SINGLE SPEED

582008126 Transmission Assy .............................................................................................. 1
1 582006405 Transmission Housing .................................................................................... 1
2 580094879 Gasket ............................................................................................................ 1
3 580090094 Cover .............................................................................................................. 1
4 ..... Pin .................................................................................................................. 2
5 580074887 Spacer ............................................................................................................ 1
6 580035708 Nut .................................................................................................................. 1
7 580072982 Filter ............................................................................................................... 1
7 550020335 Transmission Filter (Alternate Part) ................................................................ 1
8 580087195 Clutch Pack (Reverse) (FP21961 [Page 7-14])............................................. 1
9 580087194 Clutch Pack (Forward) (FP21960 [Page 7-12])............................................. 1
10 502604901 O-Ring ............................................................................................................ 1
11 950409907 Ball Bearing .................................................................................................... 2
12 514454800 Fitting .............................................................................................................. 3
13 580050042 Dowel ............................................................................................................. 2
14 580046451 Capscrew ....................................................................................................... 26
15 500390901 Fitting .............................................................................................................. 1
16 580094880 Gasket ............................................................................................................ 1
17 580087458
582007293 Charge Pump ................................................................................................. 1
17 582010310 Pin .............................................................................................................. 2
17 580096514 O-Ring ........................................................................................................ 1
17 582010311 Ball ............................................................................................................. 1
17 582006862 Pin .............................................................................................................. 1
18 449022016 Lockwasher .................................................................................................... 9
19 931013907 Capscrew ....................................................................................................... 7
20 580046274 Oil Seal ........................................................................................................... 1
21 580080753 Yoke ............................................................................................................... 1
22 580011108 Seal ................................................................................................................ 1
23 580079982 Flange Head Capscrew .................................................................................. 1
24 580082537 Solenoid Valve ............................................................................................... 1
25 580051796 Pressure Transducer ...................................................................................... 1
26 315976070 Fitting .............................................................................................................. 1
27 315976062 Fitting .............................................................................................................. 1
28 580037013 Solenoid ......................................................................................................... 1
29 582003502 Plug ................................................................................................................ 2
30 582010096 O-Ring ............................................................................................................ 2
31 449001412 Capscrew ....................................................................................................... 2
32 505975518 Capscrew ....................................................................................................... 6
a 580059631 O-Ring ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated

P21960 03-10
INPUT/FORWARD CLUTCH (FIGURE 7-6)

SINGLE SPEED TRANSMISSION

03-10 P21960

580087194 Clutch Pack ......................................................................................................... 1
1 ..... Ring Seal ........................................................................................................ 3
2 580055213 Ball Bearing .................................................................................................... 2
3 582002614 Shaft ............................................................................................................... 1
4 ..... Ring Seal ........................................................................................................ 1
5 ..... Ring Seal ........................................................................................................ 1
6 524259220 Piston ............................................................................................................. 1
7 580055204 Spring ............................................................................................................. 1
8 580055193 Spring ............................................................................................................. 1
9 580055195 Spring Guide .................................................................................................. 1
10 580055196 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 580040786 Pressure Plate (6.0 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 580040787 Snap Ring ....................................................................................................... 1
17 580055216 Ball Bearing .................................................................................................... 1
18 580055203 Snap Ring ....................................................................................................... 2
19 582002615 Clutch Gear .................................................................................................... 1
20 580040796 Snap Ring ....................................................................................................... 1
21 015125800 Ball Bearing .................................................................................................... 1
580042533 Kit-Clutch Pack Plates ........................................................................................ 1
580060755 Kit-Clutch Pack Seals ......................................................................................... 1

P21961 03-10
COUNTER/REVERSE CLUTCH (FIGURE 7-7)


03-10 P21961

580087195 Clutch Pack ......................................................................................................... 1
1 ..... Seal ................................................................................................................ 2
2 580055213 Ball Bearing .................................................................................................... 2
3 582002614 Shaft ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 524259220 Piston ............................................................................................................. 1
7 580055204 Spring ............................................................................................................. 1
8 580055193 Spring ............................................................................................................. 1
9 580055195 Spring Guide .................................................................................................. 1
10 580055196 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 580042529 Pressure Plate (5.8 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 580040787 Snap Ring ....................................................................................................... 1
17 580055216 Ball Bearing .................................................................................................... 1
18 580055203 Snap Ring ....................................................................................................... 1
19 580040796 Snap Ring ....................................................................................................... 1
20 582002615 Clutch Gear .................................................................................................... 1
21 015125800 Ball Bearing .................................................................................................... 1
580042533 Kit-Clutch Pack Plates ........................................................................................ 1
580060755 Kit-Clutch Pack Seals ......................................................................................... 1

P21961 03-10
NOTES

SECTION 8
8 DRIVE AXLE
CONTENTS
SECTION 8
DRIVE AXLE
DESCRIPTION PAGE
CENTER SECTION ......................................................................................................................................... 8-4

DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 8-2
DRIVE TIRE AND WHEEL .............................................................................................................................. 8-6

P22028 01-10
DRIVE AXLE AND ATTACHING PARTS (FIGURE 8-1)

01-10 P22028
DRIVE AXLE AND ATTACHING PARTS

582006711 Drive Axle ........................................................................................................... 1
1 582001179 Axle Shaft ....................................................................................................... 2
2 931014906 Capscrew ....................................................................................................... 16
3 580037237 Hub Assembly ................................................................................................ 2
4 580036619 Wheel Stud (Hub) ....................................................................................... 6
5 580036946 Hub (Brake Drum) ...................................................................................... 1
6 580036620 Bearing Set ................................................................................................ 1
6 519244814 Bearing Set (Optional) ................................................................................ 1
7 921949300 Seal ............................................................................................................ 1
8 909932409 Bearing Set ................................................................................................ 1
8 449058011 Roller Bearing (Optional) ............................................................................ 1
9 920802300 Seal ............................................................................................................ 1
10 580046640 Brake Assembly (LH, with Cable) (FP22054 [Page 10-2])............................ 1
11 908076100 Bolt ................................................................................................................. 12
12 080437000 Plug ................................................................................................................ 1
13 582006709 Drive Axle Housing ......................................................................................... 1
14 311321035 Capscrew ....................................................................................................... 20
15 580044373 Blind Break (Pop) Rivet .................................................................................. 2
16 582006769 O-Ring ............................................................................................................ 2
17 582006770 Plug ................................................................................................................ 1
18 580034643 Drain Plug ....................................................................................................... 1
19 582001467 Drive Axle Center Section (FP22029 [Page 8-4])......................................... 1
20 582001469 Tube Assy ...................................................................................................... 1
21 518805618 Nut .............................................................................................................. 2
22 580075200 Fitting .............................................................................................................. 1
23 580047919 Nut .................................................................................................................. 1
24 580049840 Capscrew ....................................................................................................... 1
25 580068404 Bracket ........................................................................................................... 1
26 449001415 Capscrew ....................................................................................................... 1
27 449022016 Lockwasher .................................................................................................... 1
28 582001468 Tube Assy ...................................................................................................... 1
29 518805618 Nut .............................................................................................................. 2
30 580046641 Brake Assembly (RH, with Cable) (FP22054 [Page 10-2])........................... 1
31 919921300 Washer ........................................................................................................... 2
32 906085100 Lockwasher .................................................................................................... 2
33 940800907 Nut .................................................................................................................. 2
34 580057863 Clamp ............................................................................................................. 1
34 900003231 Clamp (Optional) ............................................................................................ 1
35 502565903 Capscrew ............................................................................................................ 20
36 502566903 Washer ............................................................................................................... 4
37 931017918 Capscrew ............................................................................................................ 4
38 ..... Dust Cover .......................................................................................................... 1
39 580033339 Shaft ................................................................................................................... 1
40 580045195 Drive Shaft .......................................................................................................... 1
41 580051814 Universal Joint ................................................................................................ 2
42 580051813 Coupling ......................................................................................................... 1
43 931013907 Capscrew ............................................................................................................ 8
44 580033391 Wheel Nut ........................................................................................................... 12
580080654 Nut ...................................................................................................................... 4

P22029 01-10
CENTER SECTION (FIGURE 8-2)

01-10 P22029
CENTER SECTION
582001467 Drive Axle Center Section (Assembly) ................................................................ 1
1 ..... Center Section Housing ................................................................................. 1
2 909932401 Bearing Set ..................................................................................................... 2
3 582001248 Nut .................................................................................................................. 2
4 932200902 Capscrew ....................................................................................................... 2
5 580034754 Oil Seal ........................................................................................................... 1
6 449001415 Capscrew ....................................................................................................... 5
7 449022016 Lockwasher .................................................................................................... 14
8 580032975 Cover .............................................................................................................. 1
9 924234401 Nut .................................................................................................................. 1
10 580037836 Washer ........................................................................................................... 1
11 950513905 Bearing Set ..................................................................................................... 1
12 580087365 Bearing Set ..................................................................................................... 1
13 449001028 Capscrew ....................................................................................................... 9
14 580032974 Housing .......................................................................................................... 1
15 505967544 Dowel ............................................................................................................. 2
16 582001249 Gear ............................................................................................................... 1
17 582001250 Sleeve ............................................................................................................ 1
18 906196100 Bearing Set ..................................................................................................... 1
18 582010095 Bearing Set ..................................................................................................... 1
19 580034889 Ball Bearing .................................................................................................... 2
20 580033315 Gear ............................................................................................................... 1
21 580034313 Shim (1.00 mm) .............................................................................................. 1
22 580052865 Shim (0.20 mm) .............................................................................................. 1
23 580052864 Shim (0.25 mm) .............................................................................................. 1
24 580034310 Shim (0.30 mm) .............................................................................................. 1
25 580052866 Shim (0.35 mm) .............................................................................................. 1
26 580034311 Shim (0.40 mm) .............................................................................................. 1
27 580052867 Shim (0.45 mm) .............................................................................................. 1
28 580034312 Shim (0.50 mm) .............................................................................................. 1
29 931014906 Capscrew ....................................................................................................... 11
30 582001466 Cover .............................................................................................................. 1
31 580088730 O-Ring ............................................................................................................ 1
32 908076100 Bolt ................................................................................................................. 12
33 580035540 Gear and Pinion ............................................................................................. 1
34 580035137 Differential ...................................................................................................... 1
35 580060232 Shaft ........................................................................................................... 1
36 580060225 Split Pin ...................................................................................................... 1
37 580060289 Washer ....................................................................................................... 2
38 580062090 Kit-Gear ...................................................................................................... 2
580057351 Sealant ........................................................................................................... 1
520042831 Adhesive ......................................................................................................... 1

P22030 05-10
DRIVE TIRE AND WHEEL (FIGURE 8-3)

05-10 P22030
DRIVE TIRE AND WHEEL

1 580043016 Solid Pneumatic Tire (6.50x10/5.0) .................................................................... 2
1 580043014 Pneumatic Tire (6.50 x 10-12PR) ....................................................................... 2
2 580047728 Rim (6.50x10/5.0) ............................................................................................... 2
3 505971519 Wheel Side Ring ............................................................................................. 1
4 505971543 Wheel Lock Ring ............................................................................................ 1
5 580076563 Wheel Assy (6.50x10-12 PR) ............................................................................. 2
5 ..... Inner Rim ........................................................................................................ 1
5 ..... Outer Rim ....................................................................................................... 1
6 906646100 Wheel Stud ..................................................................................................... 6
7 449022041 Lockwasher .................................................................................................... 6
8 449015011 Nut .................................................................................................................. 6
a 505971656 Label (Warning) .............................................................................................. 1
FOOTNOTES:
a Not Illustrated

P22030 05-10
NOTES

SECTION 9
9 STEERING SYSTEM
CONTENTS
SECTION 9
STEERING SYSTEM
DESCRIPTION PAGE
STEER TIRE AND WHEEL ............................................................................................................................. 9-10

STEERING AXLE AND ATTACHING PARTS ................................................................................................. 9-6
STEERING COLUMN ASSEMBLY ................................................................................................................. 9-4
STEERING CYLINDER ................................................................................................................................... 9-8
STEERING WHEEL AND COLUMN ............................................................................................................... 9-2

P22032 12-09
STEERING WHEEL AND COLUMN (FIGURE 9-1)

12-09 P22032
STEERING WHEEL AND COLUMN

1 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
1 580045338 Steering Wheel (With Spinner Knob) .................................................................. 1
2 580058078 Knob ............................................................................................................... 1
2 580086874 Knob ........................................................................................................... 1
2 580086875 Cap ............................................................................................................. 1
2 580086876 Insert .......................................................................................................... 1
3 580065002 Horn Button ......................................................................................................... 1
4 ..... Display Cluster (FP22011 [Page 6-8])............................................................... 1
5 580081787 Steering Column (FP22033 [Page 9-4])............................................................ 1
6 580032011 Capscrew ............................................................................................................ 4
7 ..... Hydraulic Control Valve ...................................................................................... 1

P22033 12-09
STEERING COLUMN ASSEMBLY (FIGURE 9-2)

12-09 P22033
STEERING COLUMN ASSEMBLY

580081787 Steering Column ................................................................................................. 1
1 580078690 Kit-Shaft (Upper) ............................................................................................ 1
2 ..... Shaft Assembly (Upper) ............................................................................. 1
3 ..... Housing ...................................................................................................... 1
4 580049810 Kit-Nut ............................................................................................................ 1
4 ..... Nut .............................................................................................................. 2
5 580049811 Kit-Shaft (Lower) ............................................................................................ 1
6 ..... Shaft Assembly (Lower) ............................................................................. 1
7 ..... Pin .............................................................................................................. 1
8 580049812 Kit-Contact ...................................................................................................... 1
9 ..... Contact Assembly (Horn) ........................................................................... 1
10 ..... Screw ......................................................................................................... 4
11 ..... Fastener ..................................................................................................... 1
12 ..... Connector ................................................................................................... 1
13 580049806 Kit-Pivot (Lower) ............................................................................................. 1
14 ..... Bolt (Pivot) .................................................................................................. 2
15 ..... Bushing ...................................................................................................... 2
16 ..... Nut .............................................................................................................. 2
17 580049807 Kit-Gas Spring ................................................................................................ 1
18 ..... Gas Spring ................................................................................................. 1
19 ..... Pin .............................................................................................................. 1
20 ..... Pin .............................................................................................................. 1
21 580049808 Kit-Support ..................................................................................................... 1
22 ..... Support ....................................................................................................... 1
23 ..... Spacer ........................................................................................................ 4
24 ..... Nut .............................................................................................................. 2
25 ..... Washer ....................................................................................................... 2
26 ..... Screw ......................................................................................................... 2

P22031 11-09
STEERING AXLE AND ATTACHING PARTS (FIGURE 9-3)

11-09 P22031
STEERING AXLE AND ATTACHING PARTS

580035777 Steer Axle Assembly ........................................................................................... 1
1 580035774 Steering Axle .................................................................................................. 1
2 015918200 Snap Ring ....................................................................................................... 8
3 580052360 Pin .................................................................................................................. 4
4 505972590 Spherical Washer ........................................................................................... 8
5 505972565 Bushing .......................................................................................................... 4
6 505969521 O-Ring ............................................................................................................ 2
7 505971538 Spacer ............................................................................................................ 2
8 505971512 Seal ................................................................................................................ 2
9 580040319 King Pin .......................................................................................................... 2
10 580035771 Spindle (LH) ................................................................................................... 1
11 505969551 Pin .................................................................................................................. 2
12 015631500 Grease Fitting ................................................................................................. 6
13 950517907 Bearing Set ..................................................................................................... 2
13 909932406 Bearing Set (Optional) .................................................................................... 2
14 580061343 Bearing Set ..................................................................................................... 2
14 909932405 Bearing Set (Optional) .................................................................................... 2
15 580040318 Washer ........................................................................................................... 2
16 505971513 Nut .................................................................................................................. 4
17 922363300 Cap ................................................................................................................. 2
18 015421600 Cotter Pin ....................................................................................................... 4
19 580035778 Hub ................................................................................................................. 2
20 580061342 Wheel Stud ................................................................................................. 6
21 958506995 Seal ................................................................................................................ 2
22 505971590 Sleeve ............................................................................................................ 2
23 580035775 Tie Rod ........................................................................................................... 2
24 505970544 Oil Seal ........................................................................................................... 2
25 059695400 Bearing Set ..................................................................................................... 4
25 582002078 Bearing Set ..................................................................................................... 4
26 580036340 Steering Cylinder (FP22064 [Page 9-8])....................................................... 1
27 580035770 Spindle (RH) ................................................................................................... 1
28 311323023 Capscrew ....................................................................................................... 4
29 580033391 Wheel Nut ....................................................................................................... 12
30 580049331 Capscrew ............................................................................................................ 4
31 580002046 Rubber Mount ..................................................................................................... 1
32 524179205 Rubber Mount ..................................................................................................... 2
33 582001483 Plate .................................................................................................................... 2
34 449021006 Washer ............................................................................................................... 4
35 909882404 Nut ...................................................................................................................... 4

P22064 05-10
STEERING CYLINDER (FIGURE 9-4)

580036340 Steering Cylinder ................................................................................................ 1
1 580039584 End Cap ......................................................................................................... 2
2 580061341 Rod Wiper ...................................................................................................... 2
3 580039757 Rod Seal ......................................................................................................... 2
4 052674100 O-Ring ............................................................................................................ 2
5 504225242 Back-Up Ring ................................................................................................. 2
6 504236262 O-Ring ............................................................................................................ 2
7 504305701 Piston Seal ..................................................................................................... 1
8 580040032 Tube Wldmt-Cylinder ...................................................................................... 1
9 580039586 Cylinder Rod ................................................................................................... 1
580039758 Kit-Seal ............................................................................................................... 1

05-10 P22064
NOTES

P22060 05-10
STEER TIRE AND WHEEL (FIGURE 9-5)

05-10 P22060
STEER TIRE AND WHEEL

1 504060776 Solid Pneumatic Tire (18x7-8) ............................................................................ 2
1 580043015 Pneumatic Tire (5.00x8-10PR) ........................................................................... 2
2 580047741 Rim (4.33 x 8) (18x7-8) ....................................................................................... 2
3 902136802 Ring ................................................................................................................ 1
4 902136803 Lockring .......................................................................................................... 1
5 580076561 Wheel Assy (5.00x8-10PR) ................................................................................ 2
5 ..... Inner Rim ........................................................................................................ 1
5 ..... Outer Rim ....................................................................................................... 1
6 906268100 Wheel Stud ..................................................................................................... 6
7 449022017 Lockwasher .................................................................................................... 6
8 580064978 Nut .................................................................................................................. 6
a 505971656 Label (Warning) .............................................................................................. 1
FOOTNOTES:
a Not Illustrated

P22060 05-10
NOTES

SECTION 10
10 BRAKE SYSTEM
CONTENTS
SECTION 10
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE ASSEMBLY ........................................................................................................................................ 10-2

BRAKE PEDAL LINKAGE ............................................................................................................................... 10-4
PARK BRAKE .................................................................................................................................................. 10-6

P22054 01-10
BRAKE ASSEMBLY (FIGURE 10-1)

01-10 P22054
BRAKE ASSEMBLY
KEY:
A: Left Hand
B: Right Hand
QTY
580046640 Brake Assembly (LH, with Cable) .............................................................. 1 ..
580046641 Brake Assembly (RH, with Cable) .............................................................. .. 1
580060321 Brake Assembly (LH, without cable) ...................................................... 1 ..
580060322 Brake Assembly (RH, without cable) ..................................................... .. 1
1 902194801 Backplate ........................................................................................... .. 1
1 902194802 Backplate ........................................................................................... 1 ..
2 ..... Brake Shoe ........................................................................................ 2 2
3 902194804 Bolt .................................................................................................... 2 2
4 ..... Adjuster Assembly ............................................................................. .. 1
4 ..... Adjuster Assembly ............................................................................. 1 ..
5 ..... Spring (Adjuster) ............................................................................... 1 1
6 902194805 Lever (RH) ......................................................................................... .. 1
6 902194806 Lever (LH) ......................................................................................... 1 ..
7 ..... Pin ..................................................................................................... 1 1
8 902194808 Strut ................................................................................................... 1 1
9 902194809 Retaining Ring ................................................................................... 2 2
10 902194810 Spring ................................................................................................ 2 2
11 ..... Spring (Shoe Hold Down) .................................................................. 2 2
12 ..... Washer .............................................................................................. 2 2
13 ..... Washer (Lower) ................................................................................. 1 1
14 ..... Pin ..................................................................................................... 2 2
15 580060323 Wear Plate ......................................................................................... 1 1
16 900094826 Plug ................................................................................................... 1 1
17 ..... Lever ................................................................................................. .. 1
17 ..... Lever ................................................................................................. 1 ..
18 ..... Stop (Lever) ....................................................................................... 1 1
19 ..... Spring ................................................................................................ 1 1
20 902194811 Spring ................................................................................................ 1 1
21 902194803 Wheel Cylinder .................................................................................. 1 1
22 902194840 Piston Rod ..................................................................................... 2 2
23 ..... Piston ............................................................................................ 2 2
24 ..... Cup ................................................................................................ 2 2
25 ..... Spring ............................................................................................ 1 1
26 ..... Boot ............................................................................................... 2 2
27 900870815 Cup ................................................................................................ 1 1
28 900094842 Bleeder Screw ............................................................................... 1 1
29 580046642 Parking Brake Cable (LH) ...................................................................... 1 ..
29 580046643 Parking Brake Cable (RH) ..................................................................... .. 1
929151300 Kit-Brake Shoe ........................................................................................... 1 1
924307401 Kit-Adjuster (LH) ......................................................................................... 1 ..
924307402 Kit-Adjuster (RH) ........................................................................................ .. 1
929150300 Kit-Hold Down ............................................................................................ 1 1
904165100 Kit-Repair Wheel Cylinder .......................................................................... 1 1
936301301 Kit-Repair Wheel Cylinder .......................................................................... 1 1

P22055 05-10
BRAKE PEDAL LINKAGE (FIGURE 10-2)

05-10 P22055
BRAKE PEDAL LINKAGE

1 934403300 Reservoir ............................................................................................................ 1
1 922100300 Cap ................................................................................................................. 1
1 934404300 Tank ............................................................................................................... 1
1 922102300 Packing ........................................................................................................... 1
2 580030975 Screw (Button Head) .......................................................................................... 2
3 580047919 Nut ...................................................................................................................... 2
4 582000718 Mount .................................................................................................................. 1
5 922627300 Holder ................................................................................................................. 1
6 580039908 Hose Clamp ........................................................................................................ 2
7 580056627 Hose ................................................................................................................... 1
8 580042794 Clamp (Swivel) .................................................................................................... 1
9 580042842 Clamp ................................................................................................................. 1
10 580039640 Hose Assy ........................................................................................................... 1
11 582005114 Master Cylinder ................................................................................................... 1
12 580042963 Locknut ............................................................................................................... 2
13 580049229 Capscrew ............................................................................................................ 2
14 504231226 Clamp ................................................................................................................. 1
15 580047714 Capscrew ............................................................................................................ 2
16 582001972 Mount .................................................................................................................. 1
17 580083939 Sensor (Brake Position) ...................................................................................... 1
18 582004169 Screw .................................................................................................................. 2
19 449015112 Locknut ............................................................................................................... 2
20 580037180 Capscrew ............................................................................................................ 1
21 580047742 Bumper ............................................................................................................... 1
22 449015014 Nut ...................................................................................................................... 1
23 580040128 Bolt ...................................................................................................................... 1
24 580057831 Bushing ............................................................................................................... 2
25 580095974 Capscrew ............................................................................................................ 1
26 937100904 Nut ...................................................................................................................... 2
27 580056624 Pin (Rod End) ..................................................................................................... 1
28 580000868 Lockring .............................................................................................................. 1
29 580096884 Brake Pedal ........................................................................................................ 1
30 580052931 Rubber Pad ......................................................................................................... 1
31 580052279 Spring (RH) ......................................................................................................... 1
32 580060576 Bracket ................................................................................................................ 1
501702902 Loctite ................................................................................................................. 1
a 580096655 Wire Harness (Jumper) (Brake Sensor/Cowl Harness) ...................................... 1
FOOTNOTES:
a Not Illustrated

P22056 05-10
PARK BRAKE (FIGURE 10-3)

05-10 P22056
PARK BRAKE
1 580043144 Parking Brake Assembly ..................................................................................... 1
2 580044783 Parking Brake Lever ....................................................................................... 1
2 580084626 Grip ............................................................................................................ 1
3 580083939 Sensor (Brake Position) ................................................................................. 1
4 940600906 Washer ........................................................................................................... 2
5 582004169 Screw ............................................................................................................. 2
6 580037180 Capscrew ............................................................................................................ 4
a 580096655 Wire Harness (Jumper) (Brake Sensor/Cowl Harness) ...................................... 1
FOOTNOTES:
a Not Illustrated

P22056 05-10
NOTES

SECTION 11
11 HYDRAULIC SYSTEM
CONTENTS
SECTION 11
HYDRAULIC SYSTEM
DESCRIPTION PAGE
GEAR PUMP ASSEMBLY ............................................................................................................................... 11-4

HAND LEVERS
2 AND 3 FUNCTION ................................................................................................................................... 11-14
MANUAL - 3 FUNCTION ............................................................................................................................. 11-16
HYDRAULIC FILTER HOUSING ..................................................................................................................... 11-10
HYDRAULIC HOSES
STEERING .................................................................................................................................................. 11-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2
TILT AND AUXILIARY HOSES ....................................................................................................................... 11-8
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-11
TILT CYLINDER ASSEMBLY .......................................................................................................................... 11-12
VALVE ASSEMBLY, OUTLET SECTION

P21976 05-10
HYDRAULIC SUPPLY AND RETURN (FIGURE 11-1)

05-10 P21976
HYDRAULIC SUPPLY AND RETURN

1 502056903 Clamp ................................................................................................................. 6
2 580096833 Hose (Return) ..................................................................................................... 1
3 ..... Hydraulic Filter (FP21979 [Page 11-10])........................................................... 1
4 580040912 Dipstick ............................................................................................................... 1
4 580054992 O-Ring ............................................................................................................ 1
5 500154904 Fitting .................................................................................................................. 1
6 580039912 Hose Clamp ........................................................................................................ 1
7 580027066 Hose ................................................................................................................... 1
7 580027270 Hose (Optional) ................................................................................................... 1
8 580056337 Breather .............................................................................................................. 1
9 580030969 Capscrew ............................................................................................................ 2
10 580056336 Adapter (Breather) .............................................................................................. 1
11 580012987 Nut ...................................................................................................................... 2
12 580071011 Strainer ............................................................................................................... 1
12 052645900 O-Ring ............................................................................................................ 1
13 582006514 Hose ................................................................................................................... 1
14 582005520 Tube .................................................................................................................... 1
15 582005336 Clamp ................................................................................................................. 2
16 502566904 Washer ............................................................................................................... 2
17 449001418 Capscrew ............................................................................................................ 2
18 580050641 Capscrew ............................................................................................................ 2
19 582006484 Hose ................................................................................................................... 1
20 580052324 Adapter (Suction) ................................................................................................ 1
20 052645700 O-Ring ............................................................................................................ 1
21 580083460 Gear Pump (FP22083 [Page 11-4])................................................................... 1
22 580019817 Fitting .................................................................................................................. 1
23 582008181 Hose Assy ........................................................................................................... 1
24 580019871 Fitting .................................................................................................................. 1
a 520042831 Adhesive ............................................................................................................. AR
FOOTNOTES:
a Not Illustrated

P22083 06-10
GEAR PUMP ASSEMBLY (FIGURE 11-2)

06-10 P22083
GEAR PUMP ASSEMBLY

580083460 Gear Pump ......................................................................................................... 1
1 ..... Gear Plate ...................................................................................................... 1
2 ..... Drive Gear ...................................................................................................... 1
3 ..... Driven Gear .................................................................................................... 1
4 580055594 Flange ............................................................................................................ 1
5 580054026 Cover .............................................................................................................. 1
6 580054029 Side Plate ....................................................................................................... 2
7 ..... Plate Seal ....................................................................................................... 2
8 ..... Back-Up Ring ................................................................................................. 2
9 ..... Oil Seal ........................................................................................................... 1
10 ..... Snap Ring ....................................................................................................... 1
11 580054027 Screw ............................................................................................................. 4
12 580054028 Dowel ............................................................................................................. 4
580055595 Gear Set ............................................................................................................. 1
580012159 Kit-Seal ............................................................................................................... 1

P21977 11-09
HYDRAULIC HOSES (FIGURE 11-3)

STEERING

11-09 P21977
HYDRAULIC HOSES
STEERING

1 ..... Steer Axle (FP22031 [Page 9-6])...................................................................... 1
2 580019808 Fitting .................................................................................................................. 2
3 582001948 Hose Assy ........................................................................................................... 1
4 582001947 Hose Assy ........................................................................................................... 1
5 580045558 Clip ...................................................................................................................... 6
6 580026621 Nut ...................................................................................................................... 6
7 580047714 Capscrew ............................................................................................................ 6
8 449001204 Capscrew ............................................................................................................ 1
9 580096725 Hose Clamp ........................................................................................................ 1
10 504231270 Nut ...................................................................................................................... 1
11 580039349 Fitting .................................................................................................................. 2
12 ..... Hydraulic Control Valve (FP21983 [Page 11-16])............................................. 1

P21978 02-10
TILT AND AUXILIARY HOSES (FIGURE 11-4)

02-10 P21978
TILT AND AUXILIARY HOSES

1 580046577 Tube Assy (Supply) ............................................................................................ 1
2 580055804 Fitting .................................................................................................................. 3
2 580039386 O-Ring ............................................................................................................ 1
2 052645300 O-Ring ............................................................................................................ 1
3 580039365 Fitting .................................................................................................................. 1
4 580020468 Fitting .................................................................................................................. 1
5 580019860 Fitting .................................................................................................................. 4
6 580047454 Hose Assy (Tilt Hose) ......................................................................................... 1
10 580024707 Capscrew ............................................................................................................ 2
11 580041704 Insert ................................................................................................................... 2
12 580087631 Clamp ................................................................................................................. 1
13 580019810 Fitting .................................................................................................................. 1
14 580055585 Hose Assy (Third Function) ................................................................................ 1
15 580045323 Hose Assy (Third Function) ................................................................................ 1
16 524141696 Hose Clamp ........................................................................................................ 1
17 580068221 Clamp ................................................................................................................. 1
18 580041208 Fitting (Diagnostic) .............................................................................................. 1
19 580019871 Fitting .................................................................................................................. 1
20 582005715 Hose Assy (Hoist Hose) ...................................................................................... 1
21 ..... Tilt Cylinder (RH) (FP21981 [Page 11-12])....................................................... 1
21 ..... Tilt Cylinder (LH) (FP21981 [Page 11-12])........................................................ 1
a 580039425 Fitting .................................................................................................................. 2
a 580047941 Plug ..................................................................................................................... 1
FOOTNOTES:
a Not Illustrated

P21979 05-10
HYDRAULIC FILTER HOUSING (FIGURE 11-5)

582002952 Hydraulic Filter Housing Assembly ..................................................................... 1
1 580087580 Cover Assembly ............................................................................................. 1
2 580087582 Lid .............................................................................................................. 1
3 580087583 Spring ......................................................................................................... 1
4 ..... Seal ............................................................................................................ 1
5 ..... Quad Ring ...................................................................................................... 1
6 582005523 Bowl ................................................................................................................ 1
7 580087579 Plug ................................................................................................................ 1
580087581 Kit-Seal ........................................................................................................... 1

12-09 P21980
TILT CYLINDER AND MAST INSTALLATION (FIGURE 11-6)

1 580030970 Capscrew ............................................................................................................ 2
2 580040489 Pin ....................................................................................................................... 4
3 015628700 Grease Fitting ..................................................................................................... 2
4 582001797 Pin ....................................................................................................................... 2
5 582001796 Rod End .............................................................................................................. 2
6 580061352 Capscrew ............................................................................................................ 2
7 580056005 Washer ............................................................................................................... 2
8 580056000 Nut ...................................................................................................................... 2
9 504229225 Bushing ............................................................................................................... 2
10 580058009 Capscrew ............................................................................................................ 2
11 582001957 Pin ....................................................................................................................... 2
12 015630900 Grease Fitting ..................................................................................................... 2
13 ..... Tilt Cylinder (FP21981 [Page 11-12])................................................................ 2

P21981 12-09
TILT CYLINDER ASSEMBLY (FIGURE 11-7)

12-09 P21981
TILT CYLINDER ASSEMBLY

582001484 Tilt Cylinder ......................................................................................................... 2
1 524172607 Tube Wldmt-Cylinder ...................................................................................... 1
2 502637902 Locknut ........................................................................................................... 1
4 504305701 Piston Seal ..................................................................................................... 1
5 506002500 Piston ............................................................................................................. 1
6 506986116 Spacer ............................................................................................................ 1
7 015493400 O-Ring ............................................................................................................ 1
8 580022505 Rod Seal ......................................................................................................... 1
9 502011914 Back-Up Ring ................................................................................................. 1
10 580022514 Rod Wiper ...................................................................................................... 1
11 518852600 Gland .............................................................................................................. 1
12 ..... Cylinder Rod ................................................................................................... 1
504234269 Lubricant ......................................................................................................... AR

P21982 12-09
HAND LEVERS (FIGURE 11-8)

2 AND 3 FUNCTION

12-09 P21982
HAND LEVERS
2 AND 3 FUNCTION
KEY:
A: 2 Lever/Function
B: 3 Lever/Function
QTY
1 580084411 Lever .......................................................................................................... 1 1
2 580084412 Lever (Tilt) .................................................................................................. 1 1
3 580084413 Lever .......................................................................................................... .. 1
4 580056844 Knob ........................................................................................................... 2 3
5 580056815 Capscrew ................................................................................................... 2 2
6 580050978 Bushing ...................................................................................................... 4 6
7 580085082 Shaft (Pivot) ............................................................................................... 1 1
8 580083423 Link ............................................................................................................. 2 3
9 580056840 Locking Ring Cotter Pin ............................................................................. 4 6
10 500583902 Pin .............................................................................................................. 4 6
11 580003145 Collar .......................................................................................................... 1 ..
12 505967551 Fitting ......................................................................................................... 2 ..
13 580058269 Capscrew ................................................................................................... 3 3
14 580056666 Washer ....................................................................................................... 3 3
15 580044129 Isolator ....................................................................................................... 3 3
16 580090439 Hydraulic Control Valve (Manual) (FP21983 [Page 11-16])..................... 1 1

P21983 12-09
HYDRAULIC CONTROL VALVE (FIGURE 11-9)

MANUAL 3 FUNCTION

12-09 P21983

MANUAL 3 FUNCTION

580090439 Hydraulic Control Valve (Manual) ....................................................................... 1
1 580037270 Steering Control Unit ...................................................................................... 1
2 580090449 Hydraulic Control Valve .................................................................................. 1
3 580085165 Valve Section (Aux.) (FP21985 [Page 11-20]).......................................... 1
4 580054062 Valve Section (Outlet) (FP21986 [Page 11-22])....................................... 1
5 580094926 Valve Section (Lift And Tilt) (FP21984 [Page 11-18])............................... 1
6 580088718 Solenoid Assembly (Double Function) ................................................................ 1
7 580085134 Needle Roller ...................................................................................................... 2
8 580052297 Capscrew ............................................................................................................ 2

P21984 12-09
VALVE ASSEMBLY, LIFT AND TILT (FIGURE 11-10)

MANUAL CONTROL VALVE THREE FUNCTION

12-09 P21984


580094926 Valve Section (Lift And Tilt) ................................................................................ 1
1 580054052 Plug ................................................................................................................ 2
2 580054462 Plug ................................................................................................................ 1
3 580006977 Spring ............................................................................................................. 3
4 580054465 Poppet ............................................................................................................ 1
5 580006976 Poppet ............................................................................................................ 2
6 502635907 Screw ............................................................................................................. 4
7 580049294 Plate ............................................................................................................... 2
8 580085146 Kit-Seal (Lift and Tilt) ...................................................................................... 1
9 580062938 Plate ............................................................................................................... 2
10 504230236 Spring Seat ..................................................................................................... 4
11 580056023 Spring ............................................................................................................. 2
12 580056024 Piston ............................................................................................................. 1
13 504230207 Spring ............................................................................................................. 1
14 580056877 Spool End ....................................................................................................... 1
15 580054869 Cap ................................................................................................................. 2
16 580054044 Capscrew ....................................................................................................... 4
17 580056022 Spool End ....................................................................................................... 1
18 580054063 Relief Valve (3100 PSI) (Main Relief) (Low Relief) ........................................ 1
18 580054064 Relief Valve (3400 PSI) (Main Relief) (High Relief) ........................................ 1
19 ..... Plug ............................................................................................................ 1
20 ..... Screw ......................................................................................................... 1
21 ..... Nut .............................................................................................................. 1
22 ..... Washer ....................................................................................................... 1
23 ..... Poppet ........................................................................................................ 1
24 580054672 Kit-Seal ....................................................................................................... 1

P21985 12-09
VALVE ASSEMBLY, AUXILIARY (FIGURE 11-11)


12-09 P21985


1 580085165 Valve Section ...................................................................................................... 1
2 502635907 Screw ............................................................................................................. 2
3 580054053 Plug ................................................................................................................ 1
4 580054689 Kit-Seal (Auxiliary Functions) ......................................................................... 1
5 580054044 Capscrew ....................................................................................................... 2
6 580054869 Cap ................................................................................................................. 1
7 580056022 Spool End ....................................................................................................... 1
8 504230236 Spring Seat ..................................................................................................... 2
9 580056023 Spring ............................................................................................................. 1
10 580062938 Plate ............................................................................................................... 1
11 580006976 Poppet ............................................................................................................ 1
12 580006977 Spring ............................................................................................................. 1
13 580054052 Plug ................................................................................................................ 1
14 580049294 Plate ............................................................................................................... 1
580085142 Kit-Seal (Three Function) ............................................................................... 1

P21986 12-09
VALVE ASSEMBLY, OUTLET SECTION (FIGURE 11-12)


1 580054062 Valve Section ...................................................................................................... 1
2 580055166 Kit-Tie Rod (Three Function) .............................................................................. 1
2 014936600 Nut .................................................................................................................. 4
3 ..... Plug ..................................................................................................................... 1
4 580054046 Relief Valve (2250 PSI) (Secondary) .................................................................. 1
5 ..... Nut .................................................................................................................. 1
6 ..... Screw ............................................................................................................. 1
7 ..... Washer ........................................................................................................... 1
8 ..... Poppet ............................................................................................................ 1
9 ..... Plug ................................................................................................................ 1
10 580054684 Kit-Seal ........................................................................................................... 1

SECTION 12
12 MAST-THREE STAGE FULL FREE-LIFT

CONTENTS
SECTION 12
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
3 FUNCTION ............................................................................................................................................... 12-18
MAST ASSEMBLY
INNER MAST AND FREE-LIFT .................................................................................................................. 12-8
INTERMEDIATE MAST AND MAIN LIFT .................................................................................................... 12-4
OUTER MAST ............................................................................................................................................. 12-2

P22004 05-10
MAST ASSEMBLY (FIGURE 12-1)

OUTER MAST

05-10 P22004
MAST ASSEMBLY
OUTER MAST
A698
LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4285 mm 4735 mm 5035 mm
ITEM 1 2 3 4 (168.7 in.) (186.4 in.) (198.2 in.)
Mast A698 A698 A698
Group Number 4285 4735 5035
Mast Assy 582007263 582007265 582007267
1 Outer Mast 582007251 582007252 582007253

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 015916300 Snap Ring ....................................................................................................... 1
3 520036852 Load Roller ..................................................................................................... 2
3 580001430 Load Roller (Optional) .................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 012824300 O-Ring ............................................................................................................ 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 504075764 Wear Strip ...................................................................................................... 2
8 524197919 Plug ................................................................................................................ 2
9 582005921 Bushing .......................................................................................................... 2
10 582006737 Trunnion ......................................................................................................... 2
11 580056005 Washer ........................................................................................................... 4
12 580061352 Capscrew ....................................................................................................... 4
13 520051893 Grease Fitting ................................................................................................. 2
14 900003277 Bushing .......................................................................................................... 2
15 582006766 Plate ............................................................................................................... 1
16 580055733 Capscrew ....................................................................................................... 2
17 580055651 Nut .................................................................................................................. 4
FOOTNOTES:
a Refer to Table

P22005 05-10

INTERMEDIATE MAST AND MAIN LIFT

05-10 P22005
MAST ASSEMBLY
A698

ITEM 1 2 3 4 (168.7 in.) (186.4 in.) (198.2 in.)
Mast A698 A698 A698
Mast Assy 582007263 582007265 582007267
1 Intermediate Mast 504070754 582007346 504073748
15 Cylinder Assy 582007415 582007414 582007413
16 Chain 504064781 900002264 518791631
25 Cylinder Assy 582007416 582007412 582007411
26 Hose Assy 582001645 582001646 582001647

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 4
2 015916300 Snap Ring ....................................................................................................... 4
3 520036852 Load Roller ..................................................................................................... 4
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504234265 Shim (0.020 in.) .............................................................................................. 2
6 504075764 Wear Strip ...................................................................................................... 2
7 012824300 O-Ring ............................................................................................................ 4
8 500227907 Snap Ring ....................................................................................................... 2
9 504064767 Washer (0.060 in.) .......................................................................................... 2
10 504064769 Washer (0.010 in.) .......................................................................................... 2
10 504069791 Washer (0.030 in.) .......................................................................................... 2
10 504069702 Washer (0.060 in.) .......................................................................................... 2
11 580055976 Capscrew ....................................................................................................... 3
12 580056005 Washer ........................................................................................................... 5
13 504064739 Spacer ............................................................................................................ 2
14 580056001 Nut .................................................................................................................. 2
15 a. . . . . Cylinder Assy (FP22007 [Page 12-12])......................................................... 1
16 a. . . . . Chain .............................................................................................................. 1
17 504234266 Nut .................................................................................................................. 2
18 504064758 Ring ................................................................................................................ 2
19 518801644 Chain Anchor .................................................................................................. 2
20 580033718 Pin .................................................................................................................. 2
21 015415900 Cotter Pin ....................................................................................................... 2
22 504281794 Chain Sheave ................................................................................................. 2
23 900002259 Stubshaft ........................................................................................................ 1
23 504070732 Stubshaft .................................................................................................... 1
24 504064782 Hose Sheave .................................................................................................. 1
25 a. . . . . Cylinder Assy ................................................................................................. 1
26 a. . . . . Hose Assy ...................................................................................................... 1
27 518806660 Tube Assy ...................................................................................................... 1

P22005 05-10
MAST ASSEMBLY

28 900003213 Clamp ............................................................................................................. 1
29 580010912 Hose Assy ...................................................................................................... 1
30 052229600 Fitting .............................................................................................................. 1
31 501801901 Fitting .............................................................................................................. 1
32 504064740 Hose Assy ...................................................................................................... 1
33 504064729 Fitting .............................................................................................................. 2
34 504075776 Spring ............................................................................................................. 2
35 504236253 Washer ........................................................................................................... 2
36 582007601 Valve .............................................................................................................. 1
37 580019838 Fitting .............................................................................................................. 1
38 524141846 Lowering Control Valve .................................................................................. 1
39 504064742 Housing .......................................................................................................... 1
40 052643500 Connector ....................................................................................................... 1
41 580055736 Capscrew ....................................................................................................... 2
42 580055651 Nut .................................................................................................................. 2
43 500227910 Snap Ring ....................................................................................................... 2
FOOTNOTES:
a Refer to Table

05-10 P22005
NOTES

P22006 05-10

INNER MAST AND FREE-LIFT

05-10 P22006
MAST ASSEMBLY
INNER MAST AND FREE-LIFT
A698

ITEM 1 2 3 4 (168.7 in.) (186.4 in.) (198.2 in.)
Mast A698 A698 A698
Mast Assy 582007263 582007265 582007267
1 Inner Mast 504073788 582010094 504073759
2 Chain 504064745 504075721 900002253
11 Cylinder Assy 582007288 582007289 582007290
KEY:
A: w/ 3rd Function Header Hose
B: w/o 3rd Function Header Hose
QTY
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
1 504066700 Stubshaft ........................................................................................... 4 4
2 a. . . . . Chain ..................................................................................................... 1 1
3 504301785 Chain Guard .......................................................................................... 1 2
4 504281796 Chain Sheave Assembly ........................................................................ 1 1
4 504281799 Chain Sheave .................................................................................... 2 2
4 500343914 Snap Ring .......................................................................................... 1 1
4 520040899 Ball Bearing ....................................................................................... 1 1
5 580055742 Capscrew ............................................................................................... 1 2
6 580056005 Washer .................................................................................................. 5 6
7 449034054 Roll Pin .................................................................................................. 1 2
8 500227910 Snap Ring .............................................................................................. 2 2
9 500227907 Snap Ring .............................................................................................. 2 2
10 504281795 Crosshead ............................................................................................. 1 1
11 a. . . . . Cylinder Assy (FP22008 [Page 12-16])................................................ 1 1
12 580024920 Bracket ................................................................................................... 1 1
13 580056001 Nut ......................................................................................................... 4 4
14 580053612 Guard ..................................................................................................... 1 1
15 504233232 Shim (0.020 in.) ..................................................................................... 2 2
16 520036852 Load Roller ............................................................................................ 2 2
16 580001430 Load Roller (Optional) ............................................................................ 2 2
17 015916300 Snap Ring .............................................................................................. 2 2
18 580090840 Capscrew ............................................................................................... 4 4
19 504075767 Chain Anchor ......................................................................................... 2 2
20 518801644 Chain Anchor ......................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 4 4
22 580033718 Pin .......................................................................................................... 4 4
23 504064758 Ring ....................................................................................................... 4 4
24 504234266 Nut ......................................................................................................... 4 4
25 449025042 Cotter Pin ............................................................................................... 2 2

P22006 05-10
FOOTNOTES:
a Refer to Table

05-10 P22006
NOTES

P22007 06-10
MAIN LIFT CYLINDER ASSEMBLY (FIGURE 12-4)

THREE STAGE FULL FREE LIFT

06-10 P22007

LEFT HAND

1 2 3 4 (168.7 in.) (186.4 in.) (198.2 in.)
ITEM Mast A698 A698 A698
Cylinder
8803211 8803212 8803213
Group Number
Cylinder Assy 582007415 582007414 582007413
1 Tube Wldmt- 519529638 519529639 519529640
Cylinder
2 Rod 519528670 519528671 519528672
3 Spacer 505657543 505657543 505657543
RIGHT HAND

1 2 3 4 (168.7 in.) (186.4 in.) (198.2 in.)
Cylinder
8803214 8803215 8803216
Group Number
Cylinder Assy 582007416 582007412 582007411
1 Tube Wldmt- 519529688 519529689 519529690
Cylinder
2 Rod 519528670 519528671 519528672
3 Spacer 505657543 505657543 505657543

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Rod ................................................................................................................. 1
3 a. . . . . Spacer ............................................................................................................ 1
4 506845500 Gland .............................................................................................................. 1
5 504235239 Check Valve ................................................................................................... 1
6 ..... O-Ring ............................................................................................................ 1
7 504148200 Washer ........................................................................................................... 1
8 518794659 Wear Ring ...................................................................................................... 1
9 501850904 Snap Ring ....................................................................................................... 1
10 504153200 Rod Seal ......................................................................................................... 1
11 504154200 Back-Up Ring ................................................................................................. 2
12 504163200 Rod Wiper ...................................................................................................... 1
13 012825700 O-Ring ............................................................................................................ 1
14 504024201 Wear Ring ...................................................................................................... 1

P22007 06-10


15 580022502 Rod Seal ......................................................................................................... 1
16 502895202 Piston Ring ..................................................................................................... 1
504234269 Lubricant ......................................................................................................... 1
505136042 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

06-10 P22007
NOTES

P22008 06-10
FREE LIFT CYLINDER ASSEMBLY (FIGURE 12-5)


06-10 P22008

A698

1 2 3 4 (168.7 in.) (186.4 in.) (198.2 in.)
Cylinder
8601941 8601942 8601943
Group Number
Cylinder Assy 582007288 582007289 582007290
1 Tube Wldmt- 519541646 519541647 519541648
Cylinder
2 Rod Assy 519540641 519540642 519540643

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Rod Assy ........................................................................................................ 1
3 502687901 Sealing Ring ................................................................................................... 1
4 519537600 Gland .............................................................................................................. 1
5 501753904 Screw ............................................................................................................. 1
6 580067209 Check Valve ................................................................................................... 1
7 504148200 Washer ........................................................................................................... 1
8 501850904 Snap Ring ....................................................................................................... 1
9 580077907 Rod Wiper ...................................................................................................... 1
10 582006661 Rod Seal ......................................................................................................... 1
11 502011903 Back-Up Ring ................................................................................................. 1
12 015493200 O-Ring ............................................................................................................ 1
13 504024207 Wear Ring ...................................................................................................... 1
14 504232205 Rod Seal ......................................................................................................... 1
15 504232277 Back-Up Ring ................................................................................................. 1
504234269 Lubricant ......................................................................................................... 1
505136049 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

P22009 03-10
HEADER HOSE AND ATTACHING PARTS (FIGURE 12-6)

3 FUNCTION

03-10 P22009

3 FUNCTION
A698

ITEM 1 2 3 4 (168.7 in.) (186.4 in.) (198.2 in.)
Mast A698 A698 A698
1 Hose 582001761 582001762 582001763

1 a. . . . . Hose ................................................................................................................... 1
2 580055977 Capscrew ............................................................................................................ 2
3 504070716 Washer ............................................................................................................... 2
4 505962533 Spacer ................................................................................................................ 1
5 504301779 Stubshaft ............................................................................................................. 1
6 580056001 Nut ...................................................................................................................... 2
7 580055636 Washer ............................................................................................................... 1
8 580055983 Capscrew ............................................................................................................ 3
9 504301776 Bracket ................................................................................................................ 1
10 580055651 Nut ...................................................................................................................... 7
11 504068794 Clamp ................................................................................................................. 2
12 580055989 Capscrew ............................................................................................................ 4
13 580068221 Clamp ................................................................................................................. 2
14 524141696 Hose Clamp ........................................................................................................ 2
15 580009288 Bracket ................................................................................................................ 1
16 580055743 Capscrew ............................................................................................................ 1
17 449034054 Roll Pin ............................................................................................................... 2
18 580056005 Washer ............................................................................................................... 1
19 580055734 Capscrew ............................................................................................................ 4
20 504069740 Plate .................................................................................................................... 1
21 580051876 Cap ..................................................................................................................... 1
22 504070756 Hose Guide ......................................................................................................... 2
23 504070721 Snap Ring (Spiral Retaining Ring) ...................................................................... 2
24 580009290 Stubshaft ............................................................................................................. 1
25 580023124 Hose Sheave ...................................................................................................... 2
26 580055631 Washer ............................................................................................................... 1
27 582007106 Hose Guide ......................................................................................................... 1
28 582006481 Bracket ................................................................................................................ 1
29 580062131 Capscrew ............................................................................................................ 1
30 580075519 Hose Clamp ........................................................................................................ 1
31 580055652 Nut ...................................................................................................................... 1
32 580055632 Washer ............................................................................................................... 2
FOOTNOTES:
a Refer to Table

P22050 05-10
CARRIAGE (FIGURE 12-7)

THREE STAGE FULL FREE-LIFT

05-10 P22050
CARRIAGE

582002031 Carriage .............................................................................................................. 1
1 ..... Carriage Wldmt .............................................................................................. 1
1 504066700 Stubshaft .................................................................................................... 6
2 518797634 Load Roller ..................................................................................................... 6
2 580001435 Load Roller ..................................................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504235278 Spacer ............................................................................................................ 2
6 505978544 Chain Anchor (Dual Hole) .............................................................................. 1
6 580027878 Chain Anchor (Single Hole) (Optional) ........................................................... 1
7 504071702 Pin .................................................................................................................. 2
8 500227907 Snap Ring ....................................................................................................... 4
9 580033718 Pin (Chain Anchor) ......................................................................................... 2
10 015415900 Cotter Pin ....................................................................................................... 2

P22050 05-10
NOTES

SECTION 13
13 OPTIONS
CONTENTS
SECTION 13
OPTIONS
DESCRIPTION PAGE
AUDIBLE BACKUP ALARM ............................................................................................................................ 13-3

FIRE EXTINGUISHER .................................................................................................................................... 13-4
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-10
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
MIRRORS ........................................................................................................................................................ 13-2

P22034 02-10
MIRRORS (FIGURE 13-1)

1 582003281 Mirror .................................................................................................................. 2
2 580080920 Bracket (LH) ........................................................................................................ 1
2 580080919 Bracket (RH) ....................................................................................................... 1
3 580058269 Capscrew ............................................................................................................ 4
4 580058190 Nut ...................................................................................................................... 4

02-10 P22035
AUDIBLE BACKUP ALARM (FIGURE 13-2)

1 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 580039438 Capscrew ............................................................................................................ 2
3 505970526 Nut ...................................................................................................................... 2
4 580026812 Clip ...................................................................................................................... 1
5 580056613 Fastener .............................................................................................................. 1

P22036 02-10
FIRE EXTINGUISHER (FIGURE 13-3)

1 504061719 Fire Extinguisher ................................................................................................. 1
2 580049526 Bracket ........................................................................................................... 1
3 ..... Clamp ............................................................................................................. 1
4 580027621 Screw .................................................................................................................. 2
5 449021002 Washer ............................................................................................................... 2
6 449022021 Washer ............................................................................................................... 2
7 580056229 Bracket ................................................................................................................ 1
8 580056815 Capscrew ............................................................................................................ 1
9 580027573 Nut (Flange) ........................................................................................................ 1

02-10 P22036
NOTES

P22051 05-10
INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 13-4)


05-10 P22051


582002033 Side-Shift Carriage ............................................................................................. 1
1 580023800 Carriage Wldmt (Outer) (42 in.) ...................................................................... 1
2 582010067 Carriage Wldmt .............................................................................................. 1
3 580020708 Sideshift Cylinder Assembly (FP22053 [Page 13-10]).................................. 1
4 580020724 Bearing (Upper) .............................................................................................. 2
5 580020726 Bearing (Lower) .............................................................................................. 2
6 580020723 Hook (Lower) .................................................................................................. 2
7 580055980 Capscrew ....................................................................................................... 4
8 580056008 Washer ........................................................................................................... 4
9 580026721 Pin .................................................................................................................. 2
10 580026723 Cotter Pin ....................................................................................................... 2
11 580026720 Shim ............................................................................................................... AR
12 015628700 Grease Fitting ................................................................................................. 2
13 504071702 Pin .................................................................................................................. 2
14 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
14 580027878 Chain Anchor (Single Hole) ............................................................................ 2
15 500227907 Snap Ring ....................................................................................................... 4
16 580033718 Pin .................................................................................................................. 2
17 015415900 Cotter Pin ....................................................................................................... 2
18 518797634 Load Roller ..................................................................................................... 6
19 504233232 Shim (0.020 in.) .............................................................................................. 28
20 504235278 Spacer ............................................................................................................ 6
21 015916300 Snap Ring ....................................................................................................... 6

P22052 05-10
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 13-5)


1 580046149 Hose Assy ........................................................................................................... 1
2 580046145 Hose Assy ........................................................................................................... 1
3 312850042 Strap Clamp ........................................................................................................ 1
4 580019865 Fitting .................................................................................................................. 2
4 052645200 O-Ring ............................................................................................................ 1

05-10 P22052
NOTES

P22053 05-10
INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 13-6)

05-10 P22053
INTEGRAL SIDE-SHIFT CYLINDER

580020708 Sideshift Cylinder Assembly (S40-55FT) ............................................................ 1
1 ..... Cylinder .......................................................................................................... 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
6 580026725 Roll Pin ........................................................................................................... 1
580027520 Kit-Seal ........................................................................................................... 1

P22053 05-10
NOTES

SECTION 14
14 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 14
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
012823500 7-7 29 080437000 8-3 12 13-4 6 502687901 12-17 3

012824300 12-3 5 150121835 6-17 14 449022041 7-5 4 502895202 12-14 16
12-5 7 203142800 1-21 20 8-7 7 504024201 12-13 14
012825700 12-13 13 258979300 1-9 9 449025042 12-9 25 504024207 12-17 13
013392600 5-7 10 272478100 6-18 1 449034011 5-19 8 504060776 9-11 1
014936600 11-22 2 278131700 6-18 1 449034054 12-9 7 504061719 13-4 1
015125800 7-7 14 311207098 1-21 9 12-19 17 504064729 12-6 33
7-13 21 311321035 8-3 14 449058011 8-3 8 504064739 12-5 13
7-15 21 311323023 9-7 28 500025905 7-7 23 504064740 12-6 32
015415900 12-5 21 312850042 5-7 19 500136904 1-9 14 504064742 12-6 39
12-9 21 13-8 3 500154904 11-3 5 504064745 12-9 2
12-21 10 315976062 7-11 27 500227907 12-5 8 504064758 12-5 18
13-7 17 315976070 7-11 26 12-9 9 12-9 23
015421600 9-7 18 316448036 7-3 8 12-21 8 504064767 12-5 9
015493200 12-17 12 449001015 7-7 27 13-7 15 504064769 12-5 10
015493400 11-13 7 449001028 8-5 13 500227910 12-6 43 504064781 12-5 16
015628700 11-11 3 449001048 7-5 7 12-9 8 504064782 12-5 24
13-7 12 449001138 2-3 5 500343914 12-9 4 504066700 12-3 1
015630900 11-11 12 449001204 11-7 8 500390901 7-11 15 12-5 1
015631500 9-7 12 449001241 4-3 19 500505908 7-7 19 12-9 1
015916300 12-3 2 449001268 5-7 23 500583902 11-15 10 12-21 1
12-5 2 449001406 1-7 6 501702901 2-3 504068794 12-19 11
12-9 17 449001412 1-19 20 7-8 504069702 12-5 10
12-21 3 7-7 8 501702902 10-5 504069740 12-19 20
13-7 21 7-11 31 501702903 7-5 504069791 12-5 10
015918200 9-7 2 449001415 8-3 26 501749901 1-5 2 504070716 12-19 3
016103500 1-19 21 8-5 6 501753904 12-17 5 504070721 12-19 23
019299600 5-7 11 449001418 11-3 17 501801901 12-6 31 504070732 12-5 23
019930000 5-7 17 449015011 8-7 8 501802901 7-7 20 504070754 12-5 1
023021000 1-19 24 449015014 10-5 22 501850904 12-13 9 504070756 12-19 22
1-21 15 449015098 1-19 11 12-17 8 504071702 12-21 7
031206200 7-7 25 449015112 10-5 19 501884906 4-3 10 13-7 13
052229600 12-6 30 449021001 1-13 4 501904907 1-27 5 504071785 1-10 3
052643500 12-6 40 449021002 5-7 22 502011903 12-17 11 504073748 12-5 1
052645200 13-8 4 13-4 5 502011914 11-13 9 504073759 12-9 1
052645300 11-9 2 449021006 9-7 34 502056903 4-3 7 504073788 12-9 1
052645400 7-3 8 449021019 7-5 3 11-3 1 504075721 12-9 2
7-3 9 7-5 4 502097909 1-19 15 504075764 12-3 7
052645700 11-3 20 449022013 2-3 6 1-21 11 12-5 6
052645900 11-3 12 7-7 28 502565903 8-3 35 504075767 12-9 19
052674100 9-8 4 449022016 7-11 18 502566901 4-3 20 504075776 12-6 34
056623800 5-7 8 8-3 27 502566902 2-3 13 504111202 1-2 1
057092500 3-3 11 8-5 7 502566903 8-3 36 504111203 1-2 1
3-5 11 449022017 3-3 16 502566904 7-8 2 504148200 12-13 7
059695400 9-7 25 3-5 16 11-3 16 12-17 7
061278200 1-5 4 7-5 6 502604901 7-11 10 504153200 12-13 10
062151600 1-21 21 9-11 7 502635907 11-19 6 504154200 12-13 11
062159500 7-3 2 449022018 7-7 9 11-21 2 504163200 12-13 12
064570300 7-7 22 449022021 7-7 36 502637902 11-13 2 504225242 9-8 5

NUMERICAL INDEX
NUMERICAL INDEX (continued)
504226218 7-8 504288733 6-11 1 505968514 1-9 17 518794659 12-13 8

504229225 11-11 9 6-11 2 6-17 13 518797634 12-21 2
504230207 11-19 13 6-11 11 505968540 1-9 17 13-7 18
504230236 11-19 10 6-17 12 505968566 6-11 6 518798654 5-13 3
11-21 8 6-18 2 6-17 14 518801644 12-5 19
504230271 1-21 25 504288740 6-12 25 505968568 6-11 5 12-9 20
504231215 1-27 1 504288741 6-11 3 6-13 40 518803677 1-21 19
504231226 10-5 14 6-12 28 6-13 43 518805618 8-3 21
504231248 1-27 8 504288749 6-12 35 6-13 45 8-3 29
504231252 1-29 2 504301776 12-19 9 6-15 8 518805632 1-17 14
504231270 11-7 10 504301779 12-19 5 6-15 11 518806645 1-29 10
504231296 1-27 2 504301785 12-9 3 6-16 9 518806660 12-5 27
504232205 12-17 14 504305701 9-8 7 6-16 11 518807683 5-16 6
504232277 12-17 15 11-13 4 505969521 9-7 6 518852600 11-13 11
504232297 6-7 14 505136042 12-14 505969551 9-7 11 519244814 8-3 6
504233232 12-3 4 505136049 12-17 505970524 5-3 5 519528670 12-13 2
12-5 4 505657543 12-13 3 505970526 13-3 3 12-13 2
12-9 15 12-13 3 505970529 6-5 3 519528671 12-13 2
12-21 4 12-13 3 505970544 9-7 24 12-13 2
13-7 19 12-13 3 505970592 4-3 10 519528672 12-13 2
504233271 1-5 3 12-13 3 505971512 9-7 8 12-13 2
504234265 12-3 6 12-13 3 505971513 9-7 16 519529638 12-13 1
12-5 5 505959522 5-13 23 505971519 8-7 3 519529639 12-13 1
504234266 12-5 17 5-15 2 505971538 9-7 7 519529640 12-13 1
12-9 24 505959558 2-21 10 505971543 8-7 4 519529688 12-13 1
504234269 11-13 505960503 2-15 12 505971590 9-7 22 519529689 12-13 1
12-14 505960516 2-9 11 505971656 8-7 519529690 12-13 1
12-17 505960520 2-22 3 9-11 519537600 12-17 4
504235239 12-13 5 505960521 2-21 34 505972563 4-3 3 519540641 12-17 2
504235278 12-21 5 505960531 2-21 36 505972565 9-7 5 519540642 12-17 2
13-7 20 505960536 2-15 6 505972589 6-17 14 519540643 12-17 2
504236253 12-6 35 505960538 2-13 12 505972590 9-7 4 519541646 12-17 1
504236262 9-8 6 505960545 2-21 7 505975518 7-7 37 519541647 12-17 1
504240712 6-8 12 505960548 2-15 11 7-11 32 519541648 12-17 1
504256775 2-18 9 505960550 2-21 33 505976530 1-27 5 520036852 12-3 3
504258725 2-21 21 505960578 1-5 2 1-27 16 12-5 3
504258732 2-21 31 505960594 2-13 6 505976537 6-5 14 12-9 16
504258737 2-21 19 505962533 12-19 4 505976545 1-29 9 520037898 6-11 8
504259745 2-15 10 505963547 5-13 22 505976556 1-29 8 520038855 6-15 4
504259748 2-15 9 505966522 6-12 32 505977565 1-27 11 6-16 5
504259749 2-15 8 505966595 4-3 12 505977584 1-27 16 520040899 12-9 4
504259763 2-13 505967516 5-4 1 505978544 12-21 6 520042831 8-5
504259764 2-9 26 505967534 7-7 12 13-7 14 11-3
504281794 12-5 22 505967544 8-5 15 506002500 11-13 5 520044819 6-11 7
504281795 12-9 10 505967551 7-7 4 506845500 12-13 4 520045069 6-18 2
504281796 12-9 4 11-15 12 506986116 11-13 6 520045074 6-18 2
504281799 12-9 4 505967586 5-7 1 507353800 1-13 4 520045672 6-15 13
504288730 6-11 2 505967598 7-7 11 514454800 7-7 6 6-16 4
6-16 2 505968505 6-11 1 7-11 12 520045804 6-12 26
504288731 6-11 11 6-17 12 516987808 5-13 18 6-16 2
504288732 6-11 11 505968511 6-12 32 518791631 12-5 16 520045805 6-12 26

NUMERICAL INDEX
6-16 2 13-7 18 580019860 11-9 5 580024213 2-15 5

520045874 6-12 34 580001734 5-16 3 580019865 13-8 4 580024214 2-15 5
520051893 12-3 13 580001826 2-25 4 580019871 11-3 24 580024215 2-15 5
520052851 6-5 27 580001828 2-25 1 11-9 19 580024321 6-12 39
520082877 1-19 13 580001829 2-25 10 580020060 3-3 15 580024707 11-9 10
1-21 13 580002019 1-7 4 3-5 15 580024920 12-9 12
520202601 6-12 27 580002046 9-7 31 580020468 11-9 4 580025559 6-15 5
524141696 11-9 16 580002885 4-3 14 580020708 13-7 3 580025560 6-15 3
12-19 14 580003145 11-15 11 13-11 580025799 6-12 30
524141846 12-6 38 580003427 5-4 5 580020719 13-11 3 6-13 49
524162256 1-27 7 580004592 1-17 8 580020721 13-11 2 580026621 1-13 21
524172607 11-13 1 1-17 29 580020723 13-7 6 6-3 13
524177725 1-13 43 5-19 6 580020724 13-7 4 6-5 7
524177726 1-13 40 580004656 5-16 5 580020726 13-7 5 7-3 5
524179205 9-7 32 580006553 6-5 5 580020741 13-11 5 11-7 6
524188740 1-13 27 6-5 16 580021087 6-13 40 580026649 6-12 30
524188745 1-13 37 580006764 5-13 10 6-13 43 6-13 49
524195752 1-13 4 580006842 1-3 4 6-13 45 580026720 13-7 11
524197919 12-3 8 580006843 1-3 3 6-15 8 580026721 13-7 9
524199303 1-3 1 580006844 1-3 2 6-16 9 580026723 13-7 10
524208880 1-27 9 580006976 11-19 5 6-16 11 580026724 13-11 4
524208883 1-9 8 11-21 11 580021088 6-13 40 580026725 13-11 6
524232141 1-27 6 580006977 11-19 3 6-13 43 580026749 1-2 4
524240422 1-9 1 11-21 12 6-13 45 580026809 6-15 6
524240692 1-9 10 580008064 1-27 4 6-15 8 580026812 1-9 15
524242078 2-21 25 580008524 5-3 13 6-16 9 6-3 8
524253576 2-21 4 580009288 12-19 15 6-17 11 13-3 4
524255979 1-17 4 580009290 12-19 24 580022121 6-11 11 580026813 6-11 5
524259220 7-13 6 580010912 12-6 29 6-11 12 580026816 6-17 13
7-15 6 580011108 7-11 22 580022502 12-14 15 580026933 1-29 4
524264678 2-25 580011625 7-3 9 580022505 11-13 8 580027066 11-3 7
524264688 2-21 23 580011639 6-15 10 580022514 11-13 10 580027270 11-3 7
524264690 2-21 32 580012159 11-5 580022859 6-11 5 580027520 13-11
524281279 1-19 10 580012323 6-11 12 580022893 1-9 17 580027572 1-17 22
524310196 1-5 1 580012324 6-11 13 580022997 6-12 37 3-3 6
524310197 1-5 1 580012987 1-13 35 580023008 1-17 21 3-5 6
524310789 1-27 10 3-5 21 580023124 12-19 25 580027573 5-15 12
524319552 2-15 1 11-3 11 580023586 6-12 37 6-5 11
550005006 1-7 2 580014465 1-21 580023800 13-7 1 13-4 9
550007449 1-10 2 580017034 5-7 21 580023845 6-11 1 580027621 13-4 4
550015378 1-17 1 580018614 1-19 9 6-11 2 580027766 5-7 13
550015595 1-17 580018642 1-25 4 6-17 12 580027878 12-21 6
550016119 1-27 18 580018643 1-25 6 6-18 2 13-7 14
550020335 7-11 7 580019119 6-15 9 580023854 6-5 22 580027945 2-5 3
580000037 6-7 9 6-16 8 580023924 6-16 2 580028333 6-11 12
580000727 2-21 580019245 6-15 15 580024032 6-13 48 580030876 6-11 4
580000868 10-5 28 580019246 6-15 15 6-13 50 580030878 6-13 42
580001430 12-3 3 580019808 11-7 2 580024166 2-25 8 6-16 7
12-5 3 580019810 11-9 13 580024167 2-25 20 580030966 1-10 1
12-9 16 580019817 11-3 22 580024168 2-21 3 3-5 20
580001435 12-21 2 580019838 12-6 37 580024169 2-21 35 5-5 2

NUMERICAL INDEX
580030968 3-3 9 580036680 4-3 3 580039757 9-8 3 580042963 1-13 31

3-5 9 580036946 8-3 5 580039758 9-8 10-5 12
580030969 11-3 9 580036981 6-15 9 580039799 6-15 12 580043014 8-7 1
580030970 5-7 4 580036986 6-15 9 6-16 1 580043015 9-11 1
11-11 1 580037008 5-7 18 580039800 4-3 3 580043016 8-7 1
580030975 10-5 2 580037013 7-11 28 580039846 6-8 9 580043144 10-7 1
580032011 2-3 4 580037180 5-5 4 580039890 5-3 3 580043866 5-19 11
9-3 6 6-3 5 580039900 1-17 10 580044129 11-15 15
580032974 8-5 14 6-5 9 2-3 8 580044131 6-11 9
580032975 8-5 8 10-5 20 6-5 20 580044373 8-3 15
580033315 8-5 20 10-7 6 580039908 10-5 6 580044783 10-7 2
580033339 8-3 39 580037207 6-7 1 580039912 11-3 6 580044852 6-13 41
580033391 8-3 44 580037209 6-7 2 580040032 9-8 8 6-13 44
9-7 29 580037237 8-3 3 580040128 10-5 23 580044854 6-13 41
580033512 2-9 23 580037270 11-17 1 580040318 9-7 15 6-13 44
580033718 12-5 20 580037325 4-3 2 580040319 9-7 9 580044859 1-13 11
12-9 22 580037700 5-19 5 580040374 6-5 17 1-13 17
12-21 9 580037836 8-5 10 580040456 6-12 29 6-7 17
13-7 16 580037838 5-7 1 6-18 1 580044860 1-17 26
580034310 8-5 24 580037904 6-8 10 580040489 11-11 2 1-17 32
580034311 8-5 26 580038024 1-13 42 580040786 7-13 14 4-3 4
580034312 8-5 28 580038033 1-13 23 580040787 7-13 16 5-3 10
580034313 8-5 21 580038063 5-19 3 7-15 16 580044861 1-9 6
580034357 6-12 33 580038303 6-12 37 580040796 7-13 20 580044908 6-15 2
580034509 6-11 1 580038355 6-9 4 7-15 19 6-16 3
6-11 2 580038661 6-15 16 580040820 6-11 6 580045064 7-7 32
6-17 12 580038861 4-3 8 580040821 6-11 6 580045072 7-7 30
580034643 8-3 18 580039142 3-3 7 580040822 6-17 14 580045132 13-3 1
580034658 6-11 1 580039158 6-12 25 580040823 6-17 14 580045192 1-13 25
6-16 2 6-12 35 580040850 6-7 7 580045195 8-3 40
580034754 8-5 5 6-15 16 580040912 11-3 4 580045323 11-9 15
580034889 8-5 19 580039194 6-15 11 580041002 5-3 7 580045338 9-3 1
580034999 1-2 2 580039250 6-13 47 5-4 580045523 2-22 1
580035000 1-2 5 580039251 6-12 22 580041132 4-3 11 5-8 4
580035001 1-2 3 580039252 6-12 21 580041195 6-7 12 580045558 11-7 5
580035002 1-2 580039254 6-12 24 580041208 11-9 18 580046138 1-13 12
580035034 6-12 29 580039282 6-12 20 580041360 6-7 20 580046139 1-13 15
580035137 8-5 34 580039349 11-7 11 580041518 6-12 26 1-13 19
580035540 8-5 33 580039365 11-9 3 580041704 1-9 12 580046145 13-8 2
580035708 7-11 6 580039386 11-9 2 1-13 3 580046149 13-8 1
580035770 9-7 27 580039425 11-9 11-9 11 580046263 6-5 24
580035771 9-7 10 580039438 13-3 2 580041711 1-13 9 580046273 7-7 33
580035774 9-7 1 580039499 6-16 8 580041768 6-5 26 580046274 7-11 20
580035775 9-7 23 580039500 6-16 8 580041817 2-17 7 580046396 1-19 22
580035777 9-7 580039513 6-15 9 5-8 2 580046399 9-3 1
580035778 9-7 19 6-15 15 580042194 7-8 3 580046412 5-3 8
580036023 7-7 7 6-16 8 580042529 7-15 14 580046451 2-3 10
580036340 9-7 26 580039584 9-8 1 580042533 7-13 7-11 14
9-8 580039586 9-8 9 7-15 580046577 11-9 1
580036619 8-3 4 580039602 6-12 36 580042794 10-5 8 580046640 8-3 10
580036620 8-3 6 580039640 10-5 10 580042842 10-5 9 10-3

NUMERICAL INDEX
580046641 8-3 30 5-13 24 580051779 1-27 13 580054070 1-13 36

10-3 5-15 11 580051780 1-27 14 580054196 1-17 5
580046642 10-3 29 580049224 6-7 21 580051790 1-27 15 580054201 1-17 3
580046643 10-3 29 580049225 6-7 6 580051796 7-11 25 580054462 11-19 2
580046873 2-9 5 580049229 1-17 25 580051813 8-3 42 580054465 11-19 4
580046878 2-11 15 10-5 13 580051814 8-3 41 580054672 11-19 24
580046879 2-11 1 580049231 1-17 6 580051832 1-17 23 580054684 11-22 10
580046885 2-13 4 6-5 23 580051876 12-19 21 580054689 11-21 4
580046886 2-13 2 580049294 11-19 7 580051941 1-9 2 580054710 1-13 44
580046887 2-13 3 11-21 14 580052019 6-5 15 580054869 11-19 15
580046889 2-15 7 580049331 9-7 30 580052203 1-27 15 11-21 6
580046909 2-17 2 580049522 6-12 31 580052279 10-5 31 580054992 11-3 4
580046981 2-21 6 580049526 13-4 2 580052297 11-17 8 580055166 11-22 2
580047025 7-8 1 580049758 1-17 33 580052324 11-3 20 580055193 7-13 8
580047049 6-8 2 580049806 9-5 13 580052360 9-7 3 7-15 8
6-8 8 580049807 9-5 17 580052409 1-13 20 580055195 7-13 9
580047200 6-3 3 580049808 9-5 21 580052661 5-19 7 7-15 9
6-8 4 580049810 9-5 4 580052864 8-5 23 580055196 7-13 10
6-8 11 580049811 9-5 5 580052865 8-5 22 7-15 10
580047454 11-9 6 580049812 9-5 8 580052866 8-5 25 580055203 7-13 18
580047714 5-3 11 580049814 7-3 4 580052867 8-5 27 7-15 18
5-19 4 580049840 8-3 24 580052910 1-13 20 580055204 7-13 7
6-3 12 580049860 1-3 580052931 10-5 30 7-15 7
6-5 6 580049861 1-3 5 580052974 1-13 24 580055213 7-13 2
6-8 5 580049884 1-21 7 580052993 1-14 45 7-15 2
7-3 6 580049892 1-19 2 580053000 5-7 7 580055216 7-13 17
10-5 15 580049893 1-19 7 580053146 1-13 18 7-15 17
11-7 7 580049906 1-19 1 580053154 2-7 2 580055312 1-29 5
580047728 8-7 2 580049915 1-17 28 2-11 580055342 6-13 51
580047741 9-11 2 1-17 28 580053173 2-15 4 580055343 6-13 51
580047742 10-5 21 580050042 2-3 7 580053175 2-15 4 580055585 11-9 14
580047792 6-5 8 7-11 13 580053177 2-15 4 580055594 11-5 4
580047919 8-3 23 580050293 6-5 4 580053400 2-21 18 580055595 11-5
10-5 3 580050478 1-13 30 580053508 2-17 5 580055631 12-19 26
580047941 11-9 580050627 6-11 6 2-21 8 580055632 12-19 32
580048123 2-3 1 580050641 11-3 18 580053612 12-9 14 580055636 12-19 7
580048458 2-5 4 580050644 6-5 1 580053803 2-17 6 580055651 12-3 17
580048561 1-13 8 580050773 1-13 41 580054026 11-5 5 12-6 42
580048576 5-3 1 580050847 6-18 1 580054027 11-5 11 12-19 10
580048590 5-13 1 580050933 6-8 3 580054028 11-5 12 580055652 1-10 3
5-15 18 580050959 1-9 17 580054029 11-5 6 12-19 31
580048610 5-15 1 580050978 11-15 6 580054044 11-19 16 580055698 1-13 22
580048664 5-13 6 580051159 6-7 13 11-21 5 580055733 12-3 16
580048719 6-12 23 580051168 6-7 3 580054046 11-22 4 580055734 12-19 19
580048721 6-13 46 580051185 1-7 1 580054052 11-19 1 580055736 12-6 41
580048738 7-7 21 580051383 2-5 5 11-21 13 580055742 12-9 5
580048839 5-4 3 580051384 2-5 6 580054053 11-21 3 580055743 12-19 16
580048840 5-4 2 580051670 7-5 2 580054062 11-17 4 580055804 11-9 2
580048841 5-4 4 580051703 6-15 11 11-22 1 580055976 12-5 11
580049011 1-17 18 580051704 6-15 10 580054063 11-19 18 580055977 12-19 2
5-11 11 580051747 1-9 17 580054064 11-19 18 580055980 13-7 7

NUMERICAL INDEX
580055983 12-19 8 1-13 26 580060600 2-5 1 580073415 3-3 12

580055989 12-19 12 1-17 31 580060601 2-5 1 3-5 12
580056000 11-11 8 4-3 5 580060755 7-13 580073416 3-3 12
580056001 12-5 14 5-3 9 7-15 3-5 12
12-9 13 11-15 5 580061341 9-8 2 580073429 5-3 12
12-19 6 13-4 8 580061342 9-7 20 580073519 6-5 12
580056003 1-13 34 580056839 5-19 13 580061343 9-7 14 580073520 6-5 1
580056004 6-7 11 580056840 11-15 9 580061352 11-11 6 580074044 5-7 24
580056005 1-19 14 580056844 11-15 4 12-3 12 580074432 6-5 28
1-21 12 580056877 11-19 14 580061814 1-13 4 580074778 5-3 4
11-11 7 580056926 1-19 8 580061815 1-13 4 580074876 5-3 2
12-3 11 580057260 1-25 9 580062078 1-19 10 580074878 6-5 12
12-5 12 580057266 1-25 11 580062090 8-5 38 580074879 1-10 3
12-9 6 580057307 1-25 7 580062118 6-12 29 580074887 7-11 5
12-19 18 1-25 10 580062131 12-19 29 580075004 6-5 25
580056006 6-7 10 580057351 5-5 580062938 11-19 9 580075200 8-3 22
580056008 13-7 8 8-5 11-21 10 580075365 6-12 27
580056022 11-19 17 580057451 1-21 10 580063390 1-9 13 580075519 12-19 30
11-21 7 580057831 10-5 24 580063616 6-5 18 580076313 6-5 27
580056023 11-19 11 580057842 3-3 4 580063617 6-5 13 580076450 6-5 1
11-21 9 3-5 4 580063618 6-5 2 580076561 9-11 5
580056024 11-19 12 580057863 8-3 34 580063697 6-13 41 580076563 8-7 5
580056224 1-13 39 580058009 11-11 10 6-13 44 580076752 6-3 16
580056229 13-4 7 580058078 9-3 2 580063751 6-13 41 580077907 12-17 9
580056336 11-3 10 580058135 1-17 15 6-13 44 580077954 5-13 5
580056337 11-3 8 580058137 1-17 34 580064014 5-15 8 580078218 5-13 7
580056381 3-3 1 580058188 6-7 16 5-15 20 580078219 5-13 19
3-5 1 580058190 13-2 4 5-16 8 580078220 5-8 10
580056430 1-27 17 580058212 1-9 11 580064311 2-3 12 5-13 13
580056439 2-3 11 1-13 7 580064483 1-10 4 580078221 5-13 11
580056440 2-3 14 6-7 18 580064907 1-17 16 580078222 5-13 12
580056441 2-3 12 580058269 11-15 13 580064978 9-11 8 580078223 5-13 15
580056444 2-5 7 13-2 3 580065002 9-3 3 580078224 5-8 1
580056459 5-19 10 580058314 6-7 15 580065386 1-17 17 5-13 2
580056460 5-19 9 580058356 1-29 7 580065388 1-17 13 580078226 5-13 4
580056526 1-9 4 580058357 1-29 7 580065405 1-17 12 580078227 5-13 9
580056528 1-9 3 580058383 1-17 9 580067185 5-11 3 580078228 5-11 13
580056531 1-13 24 580058447 1-9 17 580067209 12-17 6 5-13 16
580056613 1-9 16 580058734 1-13 4 580068221 11-9 17 580078229 5-15 19
6-3 7 580058821 1-29 1 12-19 13 580078232 5-15 9
13-3 5 580058890 3-3 10 580068404 8-3 25 580078233 5-15 14
580056624 10-5 27 3-5 10 580069181 5-3 6 580078235 5-15 3
580056627 10-5 7 580059631 7-11 580070353 7-7 2 580078236 5-15 5
580056664 1-17 27 580060018 1-19 23 580070914 2-3 9 580078238 5-15 13
1-17 27 580060225 8-5 36 580071011 11-3 12 580078239 5-15 16
580056666 11-15 14 580060232 8-5 35 580071066 6-16 10 580078244 5-16
580056667 1-9 2 580060289 8-5 37 580072689 4-3 13 580078245 5-11 2
580056679 6-12 36 580060321 10-3 580072982 7-11 7 580078246 5-11 1
580056730 6-5 21 580060322 10-3 580073345 7-7 3 580078248 5-8 11
580056815 1-9 5 580060323 10-3 15 580073413 3-3 14 5-11 5
1-10 1 580060576 10-5 32 3-5 14 580078250 5-8 9

NUMERICAL INDEX
5-8 12 580083423 11-15 8 580088462 5-13 21 580095463 1-21 5

5-11 9 580083460 11-3 21 5-15 7 580095465 1-21
580078251 5-11 7 11-5 580088718 11-17 6 580095474 1-21 2
580078255 5-11 14 580083733 4-3 15 580088730 8-5 31 580095475 1-21 3
580078257 5-11 6 580083939 10-5 17 580089318 7-7 24 580095476 1-21 1
580078285 5-13 14 10-7 3 580089541 2-17 4 580095477 1-21 6
580078287 5-8 5 580084411 11-15 1 2-22 4 580095974 10-5 25
5-13 17 580084412 11-15 2 580090094 7-11 3 580096406 1-13 32
580078288 5-8 3 580084413 11-15 3 580090191 7-7 13 580096474 6-3 4
5-13 8 580084478 1-17 7 580090374 5-7 16 580096475 6-3 6
580078294 6-9 3 580084480 1-17 2 580090387 5-7 16 580096514 7-11 17
580078329 5-15 15 580084483 1-17 24 580090439 11-15 16 580096539 6-12 28
580078690 9-5 1 580084626 10-7 2 11-17 580096655 10-5
580078922 2-7 1 580084956 1-21 17 580090449 11-17 2 10-7
2-9 580085082 11-15 7 580090679 1-19 3 580096725 11-7 9
2-11 580085134 11-17 7 580090840 12-9 18 580096833 11-3 2
2-13 580085142 11-21 580090887 1-9 7 580096884 10-5 29
2-15 580085146 11-19 8 580091165 7-3 1 580097531 1-19 4
2-21 580085165 11-17 3 580091885 1-17 19 580097537 3-3 5
2-25 11-21 1 580091916 6-5 12 3-5 5
580078950 2-22 4 580085970 1-17 20 580092732 1-19 19 582000157 3-3 8
580078951 2-17 9 580086071 5-15 8 1-21 22 3-5 8
580078965 2-22 2 580086211 1-19 10 580092936 1-13 6 582000718 10-5 4
580079545 5-11 12 580086232 6-15 14 580092937 1-13 10 582000813 1-19 5
580079546 5-11 10 580086342 1-17 30 580092987 1-19 16 582001179 8-3 1
5-15 17 580086666 4-3 21 1-21 24 582001248 8-5 3
580079547 5-15 10 580086874 9-3 2 580093615 5-15 4 582001249 8-5 16
580079615 6-7 8 580086875 9-3 2 580093693 7-5 1 582001250 8-5 17
580079982 7-11 23 580086876 9-3 2 580093953 3-3 3 582001466 8-5 30
580080021 5-19 2 580087164 1-17 11 3-5 3 582001467 8-3 19
580080022 5-19 1 580087184 1-13 38 580094353 6-16 6 8-5
580080025 6-11 7 580087185 1-13 28 580094544 6-15 1 582001468 8-3 28
580080026 6-11 8 580087194 7-11 9 6-15 19 582001469 8-3 20
580080031 6-12 30 7-13 580094546 6-15 1 582001483 9-7 33
6-13 49 580087195 7-11 8 6-15 19 582001484 11-13
580080032 6-12 38 7-15 580094703 7-3 7 582001645 12-5 26
580080171 1-7 3 580087219 7-7 26 580094751 7-3 3 582001646 12-5 26
580080338 6-9 2 580087365 8-5 12 580094784 5-8 6 582001647 12-5 26
580080654 8-3 580087579 11-10 7 5-15 6 582001684 3-3 18
580080753 7-11 21 580087580 11-10 1 5-16 3-5 18
580080919 13-2 2 580087581 11-10 580094879 7-11 2 582001685 5-8 7
580080920 13-2 2 580087582 11-10 2 580094880 7-11 16 582001761 12-19 1
580081787 9-3 5 580087583 11-10 3 580094926 11-17 5 582001762 12-19 1
9-5 580087631 11-9 12 11-19 582001763 12-19 1
580082329 6-12 36 580087650 3-3 13 580094950 7-7 10 582001796 11-11 5
580082531 6-7 5 3-5 13 580095332 7-7 5 582001797 11-11 4
580082532 6-7 4 580087651 3-3 17 580095460 1-21 582001885 1-13 2
580082533 6-7 4 3-5 17 1-25 8 582001890 1-13 1
580082534 6-7 4 580087659 1-19 12 580095461 1-21 582001891 1-13 16
580082537 7-11 24 1-21 26 1-25 1 582001947 11-7 4
580083020 1-13 13 580088461 5-13 20 580095462 1-21 4 582001948 11-7 3

NUMERICAL INDEX
582001957 11-11 11 582005114 10-5 11 582007267 12-3 900094826 10-3 16

582001972 10-5 16 582005136 6-8 13 12-5 900094842 10-3 28
582002031 12-21 582005302 5-7 3 12-9 900281819 2-11 13
582002033 13-7 582005336 11-3 15 582007288 12-9 11 900281820 2-11 3
582002078 9-7 25 582005468 6-3 1 12-17 900291803 2-25 5
582002292 5-7 14 6-11 582007289 12-9 11 900291804 2-25 6
582002509 5-8 8 582005520 11-3 14 12-17 900526819 2-21 22
6-9 1 582005523 11-10 6 582007290 12-9 11 900529808 2-17 10
582002534 1-21 14 582005706 5-16 1 12-17 900542813 2-11 2
582002535 1-21 18 582005712 11-9 7 582007293 7-11 17 900542824 2-17 8
582002614 7-13 3 582005713 11-9 9 582007346 12-5 1 900543845 2-13 17
7-15 3 582005714 11-9 8 582007411 12-5 25 900559852 2-13 8
582002615 7-13 19 582005715 11-9 20 12-13 2-17 1
7-15 20 582005777 5-11 8 582007412 12-5 25 2-21 1
582002621 1-19 17 582005778 5-11 15 12-13 900870815 10-3 27
582002667 6-11 7 582005779 5-11 4 582007413 12-5 15 901015826 2-11 4
582002867 6-11 1 582005785 2-21 38 12-13 901084817 2-17 7
582002868 6-17 12 582005862 4-3 6 582007414 12-5 15 901085825 2-17 11
582002869 6-11 2 582005921 12-3 9 12-13 901085837 2-9 24
582002870 6-7 22 582005953 2-3 15 582007415 12-5 15 901096876 2-21 30
582002952 11-10 582006405 7-11 1 12-13 901270802 2-9 16
582002989 5-7 20 582006406 7-7 1 582007416 12-5 25 901270814 2-9 7
6-18 582006407 7-7 31 12-13 901270815 2-9 8
582003174 6-11 3 582006408 7-7 15 582007601 12-6 36 901271803 2-25 2
582003214 6-3 10 582006481 12-19 28 582008126 7-7 901271816 2-11 10
582003281 13-2 1 582006484 11-3 19 7-11 901271817 2-9 19
582003495 4-3 9 582006499 5-8 5 582008181 11-3 23 2-11 6
582003496 6-3 2 582006502 3-5 19 582008292 7-7 17 901272802 2-13 18
6-15 582006503 3-5 19 582008293 7-7 16 901272820 2-13 19
6-16 582006504 3-5 7 582008319 7-7 35 901274801 2-9 17
582003497 6-7 19 582006514 11-3 13 582009792 5-7 5 901276803 2-18 4
582003502 7-11 29 582006520 6-3 11 582009793 5-7 9 901276809 2-18 6
582003574 1-19 582006614 1-29 3 582009794 5-7 12 901282833 2-25 19
582003582 1-21 582006661 12-17 10 582010050 1-13 29 901282846 2-21 5
582003678 7-5 8 582006709 8-3 13 582010067 13-7 2 901290803 2-9 20
582003822 6-3 9 582006711 8-3 582010093 4-3 1 901290804 2-9 21
582003870 7-7 18 582006737 12-3 10 582010094 12-9 1 901290806 2-9 22
582003951 6-5 19 582006766 12-3 15 582010095 8-5 18 901290808 2-9 2
582004126 1-21 8 582006769 8-3 16 582010096 7-11 30 901290811 2-9 4
582004169 10-5 18 582006770 8-3 17 582010310 7-11 17 901290816 2-9 28
10-7 5 582006862 7-11 17 582010311 7-11 17 901290818 2-9 6
582004373 6-8 6 582007106 12-19 27 640032905 1-27 16 901290825 2-9 12
582004374 6-8 7 582007251 12-3 1 900001230 4-3 16 2-13 1
582004384 6-8 1 582007252 12-3 1 900001231 4-3 17 901290828 2-7 3
582004500 1-13 33 582007253 12-3 1 900002253 12-9 2 2-18 1
582004516 1-17 28 582007263 12-3 900002259 12-5 23 2-21 12
582004571 1-17 27 12-5 900002264 12-5 16 901290829 2-9 27
582004818 7-7 34 12-9 900003213 12-6 28 901290831 2-9 18
582005028 1-19 6 582007265 12-3 900003231 8-3 34 901290832 2-9 14
1-21 7 12-5 900003260 4-3 18 901290834 2-9 1
582005075 5-7 2 12-9 900003277 12-3 14 901290836 2-9 13

NUMERICAL INDEX
901290837 2-9 17 901301802 2-25 17 902194805 10-3 6 924234401 8-5 9

901290838 2-9 15 901301815 2-25 15 902194806 10-3 6 924307401 10-3
901290842 2-9 25 901301818 2-25 18 902194808 10-3 8 924307402 10-3
901290843 2-9 10 901301821 2-25 7 902194809 10-3 9 925776402 1-13 5
901291801 2-11 7 901301822 2-25 14 902194810 10-3 10 929150300 10-3
901291803 2-11 5 901301823 2-25 13 902194811 10-3 20 929151300 10-3
901291804 2-11 8 901302814 2-21 2 902194840 10-3 22 930903905 2-3 3
901291807 2-11 12 901302821 2-21 15 904165100 10-3 931013907 7-11 19
901291813 2-11 9 901302834 2-21 13 906085100 8-3 32 8-3 43
901291814 2-11 11 901302839 2-21 37 906196100 8-5 18 931014906 8-3 2
901292803 2-13 16 901302840 2-21 29 906268100 9-11 6 8-5 29
901292811 2-13 4 901574814 2-11 14 906646100 8-7 6 931017917 7-5 5
2-25 3 901575808 2-13 21 908076100 8-3 11 931017918 2-5 2
901292812 2-13 10 901575820 2-13 13 8-5 32 8-3 37
901292814 2-13 11 901575824 2-13 22 909267300 5-7 15 932200902 8-5 4
901292816 2-13 5 901575826 2-13 20 909882404 9-7 35 934403300 10-5 1
901292819 2-13 7 901578809 2-25 9 909882405 1-5 5 934404300 10-5 1
2-21 14 901578811 2-25 11 909904403 1-13 14 936301301 10-3
2-25 21 901578812 2-25 12 909932401 8-5 2 937100904 10-5 26
901292831 2-13 9 901578816 2-25 16 909932405 9-7 14 940102909 2-3 2
901292832 2-13 15 901579802 2-21 27 909932406 9-7 13 940400905 1-19 18
901293811 2-15 3 901579803 2-21 28 909932409 8-3 8 1-21 23
901293812 2-15 3 901579804 2-21 26 910065119 6-15 7 940600906 5-19 12
901293813 2-15 3 901579805 2-21 24 910983100 2-7 4 10-7 4
901293814 2-15 3 901579806 2-21 11 911378400 2-13 14 940600908 6-5 10
901293825 2-15 2 901579811 2-21 17 912189300 2-18 7 940800907 8-3 33
901293861 2-15 13 901579818 2-21 9 3-3 2 950409907 7-11 11
901293862 2-15 13 901579827 2-21 20 3-5 2 950513905 8-5 11
901293863 2-15 13 901579833 2-21 16 912514300 5-7 6 950517907 9-7 13
901293864 2-15 13 901848826 2-9 3 919921300 8-3 31 952405902 6-15 17
901295811 2-17 3 902136802 9-11 3 920802300 8-3 9 6-15 18
901296804 2-18 8 902136803 9-11 4 921949300 8-3 7 952408901 6-15 17
901296805 2-18 3 902194801 10-3 1 922100300 10-5 1 6-15 18
901296806 2-18 5 902194802 10-3 1 922102300 10-5 1 955400911 1-7 5
901296807 2-18 2 902194803 10-3 21 922363300 9-7 17 958506995 9-7 21
901300827 2-7 5 902194804 10-3 3 922627300 10-5 5

NUMERICAL INDEX
NOTES

SECTION 15
15 USER SUPPORT INFORMATION

CONTENTS
SECTION 15
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 15-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 15-2
OPERATOR TRAINING .................................................................................................................................. 15-2
SERVICE TRAINING COURSE ...................................................................................................................... 15-2
SERVICE TRAINING MATERIALS ................................................................................................................. 15-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

Yale Materials Handling Corporation 550013968
1400 Sullivan Drive Yale Corp.
Caller No. 12011 09/2010
Greenville, NC 27834-2011

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PARTS MANUAL

Yale Materials Handling Corporation 550013968

12 MAST-THREE STAGE FULL FREE-LIFT

15 USER SUPPORT INFORMATION

A974 2010 Yale Materials Handling Corporation i

TABLE OF CONTENTS (continued)

ii 2010 Yale Materials Handling Corporation A974

TABLE OF CONTENTS (continued)

A974 2010 Yale Materials Handling Corporation iii

TABLE OF CONTENTS (continued)

iv 2010 Yale Materials Handling Corporation A974

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

A974 2010 Yale Materials Handling Corporation v

HOW TO USE THE ILLUSTRATED PARTS MANUAL

vi 2010 Yale Materials Handling Corporation A974

HOW TO FIND THE DESIRED PART NUMBER

A974 2010 Yale Materials Handling Corporation vii

IDENTIFICATION OF TRUCK SERIAL NUMBERS

viii 2010 Yale Materials Handling Corporation A974

IDENTIFICATION OF MAST SERIAL NUMBERS

LIFT EQUIPMENT IDENTIFICATION

A974 2010 Yale Materials Handling Corporation ix

IDENTIFICATION OF ATTACHMENT AND SIDE-

x 2010 Yale Materials Handling Corporation A974

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550013965

Service Manual (Complete)..................................................................................................... 550013971

Parts Manual........................................................................................................................... 550013968

A974 2010 Yale Materials Handling Corporation xi

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P21596..................................1-18 P21955..................................5-14 P22014..................................6-16

xii 2010 Yale Materials Handling Corporation A974

COUNTERWEIGHT ........................................................................................................................................ 1-6

A974 2010 Yale Materials Handling Corporation 1-1

FORKS (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY

1-2 2010 Yale Materials Handling Corporation A974

FORKS (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY

A974 2010 Yale Materials Handling Corporation 1-3

LOAD BACKREST EXTENSION (FIGURE 1-3)

1-4 2010 Yale Materials Handling Corporation A974

A974 2010 Yale Materials Handling Corporation 1-5

COUNTERWEIGHT (FIGURE 1-4)

1-6 2010 Yale Materials Handling Corporation A974

A974 2010 Yale Materials Handling Corporation 1-7

OVERHEAD GUARD (FIGURE 1-5)

1-8 2010 Yale Materials Handling Corporation A974

A974 2010 Yale Materials Handling Corporation 1-9

COWL MOUNT (FIGURE 1-6)

ITEM PART NO. DESCRIPTION QTY

1-10 2010 Yale Materials Handling Corporation A974

A974 2010 Yale Materials Handling Corporation 1-11

FLOORPLATES AND COVERS (FIGURE 1-7)

1-12 2010 Yale Materials Handling Corporation A974

FLOORPLATES AND COVERS

A974 2010 Yale Materials Handling Corporation 1-13