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    Group 13 Eppr Valve (Cluster Type 1)

    Uploaded by

    deniden2013
    1. The pump EPPR valve uses an electro magnet and spool valve installed at the main pump to proportionally control pump flow based on electric current from the MCU. 2. The boom priority EPPR valve installed under the solenoid valve uses a coil to press a control spool and set a reduced secondary pressure proportional to the electric current applied. 3. Maintenance procedures check the electric current and pressure at the EPPR valves, adjusting as needed to meet specifications.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Group 13 Eppr Valve (Cluster Type 1)

    Uploaded by

    deniden2013
    108 views6 pages
    1. The pump EPPR valve uses an electro magnet and spool valve installed at the main pump to proportionally control pump flow based on electric current from the MCU. 2. The boom priority EPPR valve installed under the solenoid valve uses a coil to press a control spool and set a reduced secondary pressure proportional to the electric current applied. 3. Maintenance procedures check the electric current and pressure at the EPPR valves, adjusting as needed to meet specifications.

    Original Description:

    5-13

    Original Title

    5-13

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    1. The pump EPPR valve uses an electro magnet and spool valve installed at the main pump to proportionally control pump flow based on electric current from the MCU. 2. The boom priority EPPR valve installed under the solenoid valve uses a coil to press a control spool and set a reduced secondary pressure proportional to the electric current applied. 3. Maintenance procedures check the electric current and pressure at the EPPR valves, adjusting as needed to meet specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    108 views6 pages

    Group 13 Eppr Valve (Cluster Type 1)

    Uploaded by

    deniden2013
    1. The pump EPPR valve uses an electro magnet and spool valve installed at the main pump to proportionally control pump flow based on electric current from the MCU. 2. The boom priority EPPR valve installed under the solenoid valve uses a coil to press a control spool and set a reduced secondary pressure proportional to the electric current applied. 3. Maintenance procedures check the electric current and pressure at the EPPR valves, adjusting as needed to meet specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    GROUP 13 EPPR VALVE (CLUSTER TYPE 1)

    1. PUMP EPPR VALVE


    1) COMPOSITION
    EPPR (Electro Proportional Pressure Reducing) valve consists of electro magnet and spool valve
    installed at main pump.
    (1) Electro magnet valve
    Receive electric current from MCU and move the spool proportionally according to the specific
    amount of electric current value.
    (2) Spool valve
    Is the two way direction control valve for pilot pressure to reduce main pump flow.
    When the electro magnet valve is activated, pilot pressure enters into flow regulator of main pump.
    (3) Pressure and electric current value for each mode

    Pressure Electric current Engine rpm


    Mode
    kgf/cm 2 psi (mA) (at accel dial 10)

    P 10 142 330 30 2100 50


    Standard 12 3 171 40 360 30 2000 50
    S
    (Stage : 1.0)
    E 12 3 171 40 360 30 1900 50
    P 7 100 280 30 2200 50
    Option
    S 83 114 40 290 30 2050 50
    (Stage : 2.0)
    E 83 114 40 290 30 1950 50

    2) HOW TO SWITCH THE STAGE (1.0 2.0) ON THE CLUSTER


    You can switch the EPPR valve pressure set by selecting the stage (1.0 2.0).
    - Management
    Service menu

    21093CD67M

    21093CD67N 21093CD67P
    Enter the password

    21093CD67ZZ

    Power shift (standard/option) : Power shift pressure can be set by option menu.

    5-32
    3) OPERATING PRINCIPLE (CLUSTER TYPE 1, 2)
    (1) Structure (pump EPPR valve)

    6 7

    2 3 4 5

    5-22(1)

    1 Sleeve 4 O-ring 6 Solenoid valve


    2 Spring 5 O-ring 7 Connector
    3 Spool

    A
    P Pilot oil supply line (pilot pressure)
    P
    T Return to tank
    T
    A Secondary pressure to flow regulator at main pump

    (2) Neutral
    eutral
    Pressure line is blocked and A oil returns
    to tank.

    P A
    P T
    T
    A

    (3) Operating
    perating
    Secondary pressure enters into A.

    P A
    T

    P T

    A
    5-22(2)

    5-33
    4) EPPR VALVE CHECK PROCEDURE Spec : 100~700 mA
    (CLUSTER TYPE 1, 2)
    (1) Check electric current value at EPPR valve
    Adapter(P/no.:21Q6-50410)
    Disconnect connector CN-75 from
    CN-75
    EPPR valve. Multimeter
    Insert the adapter to CN-75 and install
    multimeter as figure.
    Start engine. EPPR valve
    Set power mode and cancel auto decel
    mode.
    Cluster type 1 : S-mode
    Cluster type 2 : H-mode Main pump

    Position the accel dial at 10.


    If rpm display show approx 200050 rpm
    check electric current at bucket circuit
    relief position. 21095MS21

    (2) Check pressure at EPPR valve Spec : 2~25 kgf/cm2 (30~350 psi)
    Remove plug and connect pressure
    gauge as figure.
    Gauge capacity : 0 to 50 kgf/cm2
    (0 to 725 psi)
    Pressure adjusting
    Start engine. Pilot pressure
    screw locknut
    CN-75
    supply line
    Set power mode and cancel auto decel
    mode.
    Cluster type 1 : S-mode
    Cluster type 2 : H-mode
    EPPR valve
    Position the accel dial at 10.
    If rpm display approx 200050 rpm
    Main pump
    check pressure at relief position of
    bucket circuit by operating bucket control
    lever.
    If pressure is not correct, adjust it.
    After adjust, test the machine. 2107A5MS13

    5-34
    2. BOOM PRIORITY EPPR VALVE (CLUSTER TYPE 1, 2)
    1) COMPOSITION
    The boom priority EPPR valve is built in a manifold and mainly consisting of valve body and coil.
    This EPPR valve installed under the solenoid valve.
    2) CONTROL
    The boom priority EPPR valve has to be controlled by a specific electronic amplifier card, which is
    supplying the coil with a current 580 mA at 30 and 24 V.
    3) OPERATING PRINCIPLE
    (1) Structure

    1 5 4 6

    P T

    2 Control spool 3
    21095MS14

    P : Pilot supply line


    P
    A T : Return to tank
    T
    A : Secondary pressure to flow MCV

    1 O-ring 3 Valve body 5 Connector


    2 Support ring 4 Coil 6 Cover cap

    (2) Operation
    In de-energized mode the inlet port (P) is closed and the outlet port (A) is connected to tank port
    (T).
    In energized mode the solenoid armature presses onto the control spool with a force
    corresponding to the amount of current. This will set a reduced pressure at port A. The setting is
    proportional to the amount of current applied.
    (3) Maximum pressure relief
    If a pressure from outside is applied on port A the valve may directly switch to tank port (T) and
    protect the system before overload.

    5-35
    4) EPPR VALVE CHECK PROCEDURE Spec : 400~600 mA
    (combined boom up and swing operation)
    (1) Check electric current value at EPPR
    valve
    Disconnect connector CN-133 from Solenoid valve

    EPPR valve.
    Insert the adapter to CN-133 and install Boom priority
    multimeter as figure. EPPR valve

    Start engine.
    If rpm display approx 200050 rpm check CN-133
    electric current in case of combined
    boom up and swing operation.
    Adapter
    Multimeter (P/no.:21Q6-50410)

    21095MS15

    (2) Check pressure at EPPR valve Spec : 12~37 kgf/cm2 (170~530 psi)
    Remove hose from A5 port and connect (bucket relief operation)
    pressure gauge as figure.
    Gauge capacity : 0 to 50 kgf/cm2 Pressure
    gauge
    (0 to 725 psi)
    A5
    Start engine.
    If rpm display approx 200050 rpm
    check pressure at relief position of Solenoid valve
    bucket circuit by operating bucket control
    lever. Boom priority
    EPPR valve
    If pressure is not correct, adjust it.
    After adjust, test the machine.

    21095MS16

    5-36
    EPPR VALVE (CLUSTER TYPE 2)
    1. PUMP EPPR VALVE
    1) COMPOSITION
    EPPR (Electro Proportional Pressure Reducing) valve consists of electro magnet and spool valve
    installed at main pump.
    (1) Electro magnet valve
    Receive electric current from MCU and move the spool proportionally according to the specific
    amount of electric current value.
    (2) Spool valve
    Is the two way direction control valve for pilot pressure to reduce main pump flow.
    When the electro magnet valve is activated, pilot pressure enters into flow regulator of main pump.
    (3) Pressure and electric current value for each mode

    Pressure Electric current Engine rpm


    Mode
    kgf/cm2 psi (mA) (at accel dial 10)

    M 10 142 330 30 2100 50


    Standard 12 3 171 40 360 30 2000 50
    H
    (ver : 3.1)
    S 12 3 171 40 360 30 1900 50
    M 7 100 280 30 2200 50
    Option
    H 83 114 40 290 30 2050 50
    (ver : 4.1)
    S 83 114 40 290 30 1950 50

    2) HOW TO SWITCH THE VERSION (3.1 4.1) ON THE CLUSTER


    You can switch the EPPR valve pressure set by selecting the version(3.1 4.1).
    - Dual mode
    Changing the MCU mode

    5-37

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