Symphonic Wft20m4
Symphonic Wft20m4
Symphonic Wft20m4
TABLE OF CONTENTS
Specifications ........................................................ 1-1 CBA Views and Test Points.................................... 7-9
Important Safety Precautions................................ 2-1 Waveforms ............................................................ 8-1
Standard Notes for Servicing ................................ 3-1 Wiring Diagram...................................................... 9-1
Cabinet Disassembly Instructions ......................... 4-1 IC Pin Functions .................................................. 10-1
Electrical Adjustment Instructions ......................... 5-1 Cabinet Exploded Views...................................... 11-1
Block Diagrams ..................................................... 6-1 Packing Exploded Views ..................................... 11-3
Schematic Diagrams / CBA's and Test Points ...... 7-1 Mechanical Parts List .......................................... 12-1
Schematic Diagrams ............................................. 7-3 Electrical Parts List .............................................. 13-1
SPECIFICATIONS
<TUNER> ANT. Input ------------------- 75ohm Unbal., F type
Reference Level ----------- 20Vp-p (CRT Green Cathode)
Test Input Signal ---------- 400Hz 30% modulation
Description Condition Unit Nominal Limit
1. Intermediate Freq. Picture MHz 45.75 -
Sound MHz 41.25 -
2. Peak Picture Sens VHF dBv 15 30
CATV dBv 15 30
UHF dBv 15 40
3. AFT Pull In Range (10mV input) - MHz 2.0 0.7
<DEFLECTION>
Description Condition Unit Nominal Limit
1. Deflection Freq. Horizontal KHz 15.734 -
Vertical Hz 60 -
2. Linearity Horizontal % - 15
Vertical % - 10
3. Over Scan - % 10 -
4. High Voltage - KV 29 -
<AUDIO> All items are measured across 8 load at speaker output terminal.
Note:
Nominal specifications represent the design specifications. All units should be able to approximate
these. Some will exceed and some may drop slightly below these specifications. Limit specifications
represent the absolute worst condition that still might be considered acceptable. In no case should
a unit fail to meet limit specifications.
1-1 L6200SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit age current tester or a metering system that com-
plies with American National Standards Institute
1. Before returning an instrument to the custom- (ANSI) C101.1 Leakage Current for Appliances
er, always make a safety check of the entire instru- and Underwriters Laboratories (UL) 1410, (50.7).
ment, including, but not limited to, the following With the instrument AC switch first in the on posi-
items: tion and then in the off position, measure from a
a. Be sure that no built-in protective devices are de- known earth ground (metal water pipe, conduit,
fective and have been defeated during servicing. etc.) to all exposed metal parts of the instrument
(1) Protective shields are provided on this chassis (antennas, handle brackets, metal cabinet, screw
to protect both the technician and the customer. heads, metallic overlays, control shafts, etc.), es-
Correctly replace all missing protective shields, in- pecially any exposed metal parts that offer an elec-
cluding any removed for servicing convenience. (2) trical return path to the chassis. Any current
When reinstalling the chassis and/or other assem- measured must not exceed 0.5 milli-ampere. Re-
bly in the cabinet, be sure to put back in place all verse the instrument power cord plug in the outlet
protective devices, including but not limited to, and repeat the test.
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and READING SHOULD
isolation resistor/capacitor networks. Do not oper- NOT BE ABOVE 0.5 mA
ate this instrument or permit it to be operated
without all protective devices correctly in- LEAKAGE
DEVICE CURRENT
stalled and functioning. Servicers who defeat TESTER
BEING
safety features or fail to perform safety checks TESTED _
+
may be liable for any resulting damage.
TEST ALL EXPOSED
b. Be sure that there are no cabinet openings through
METAL SURFACES
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spac-
ing between the picture tube and the cabinet ALSO TEST WITH
mask, (2) excessively wide cabinet ventilation PLUG REVERSED
slots, and (3) an improperly fitted and/or incorrectly USING AC
secured cabinet back cover. ADAPTER PLUG EARTH
c. Antenna Cold Check - With the instrument AC AS REQUIRED GROUND
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
Place the instrument AC switch in the on position.
SPECIFIED HEREIN INDICATE A POTENTIAL
Connect one lead of an ohmmeter to the AC plug
SHOCK HAZARD THAT MUST BE ELIMINATED
prongs tied together and touch the other ohmme- BEFORE RETURNING THE INSTRUMENT TO
ter lead in turn to each tuner antenna input ex- THE CUSTOMER OR BEFORE CONNECTING
posed terminal screw and, if applicable, to the THE ANTENNA OR ACCESSORIES.
coaxial connector. If the measured resistance is
less than 1.0 megohm or greater than 5.2 mego- e. X-Radiation and High Voltage Limits - Because
hm, an abnormality exists that must be corrected the picture tube is the primary potential source of
before the instrument is returned to the customer. X-radiation in solid-state TV receivers, it is special-
Repeat this test with the instrument AC switch in ly constructed to prohibit X-radiation emissions.
the off position. For continued X-radiation protection, the replace-
ment picture tube must be the same type as the
d. Leakage Current Hot Check - With the instru- original. Also, because the picture tube shields
ment completely reassembled, plug the AC line and mounting hardware perform an X-radiation
cord directly into a 120V AC outlet. (Do not use an protection function, they must be correctly in place.
isolation transformer during this test.) Use a leak- High voltage must be measured each time servic-
2-1 L6115IMP
ing is performed that involves B+, horizontal de- earth ground. If a voltage reading in excess of 1.0V
flection or high voltage. Correct operation of the X- is obtained, remove and reinsert the AC power
radiation protection circuits also must be recon- plug in the opposite polarity and again measure
firmed each time they are serviced. (X-radiation the voltage potential between the chassis and a
protection circuits also may be called "horizontal known earth ground.
disable" or "hold down.") Read and apply the high b. Some TV receiver chassis normally have 85V
voltage limits and, if the chassis is so equipped, AC(RMS) between chassis and earth ground re-
the X-radiation protection circuit specifications giv- gardless of the AC plug polarity. This chassis can
en on instrument labels and in the Product Safety be safety-serviced only with an isolation transform-
& X-Radiation Warning note on the service data er inserted in the power line between the receiver
chassis schematic. High voltage is maintained and the AC power source, for both personnel and
within specified limits by close tolerance safety-re- test equipment protection.
lated components/adjustments in the high-voltage
c. Some TV receiver chassis have a secondary
circuit. If high voltage exceeds specified limits,
ground system in addition to the main chassis
check each component specified on the chassis
ground. This secondary ground system is not iso-
schematic and take corrective action.
lated from the AC power line. The two ground sys-
2. Read and comply with all caution and safety-relat- tems are electrically separated by insulation
ed notes on or inside the receiver cabinet, on the material that must not be defeated or altered.
receiver chassis, or on the picture tube.
6. Observe original lead dress. Take extra care to as-
3. Design Alteration Warning - Do not alter or add sure correct lead dress in the following areas:a.
to the mechanical or electrical design of this TV re- near sharp edges,b. near thermally hot parts-be
ceiver. Design alterations and additions, including, sure that leads and components do not touch ther-
but not limited to circuit modifications and the ad- mally hot parts,c. the AC supply,d. high voltage,
dition of items such as auxiliary audio and/or video and,e. antenna wiring. Always inspect in all areas
output connections, might alter the safety charac- for pinched, out of place, or frayed wiring. Check
teristics of this receiver and create a hazard to the AC power cord for damage.
user. Any design alterations or additions will void
7. Components, parts, and/or wiring that appear to
the manufacturer's warranty and may make you,
have overheated or are otherwise damaged
the servicer, responsible for personal injury or
should be replaced with components, parts, or wir-
property damage resulting therefrom.
ing that meet original specifications. Additionally,
4. Picture Tube Implosion Protection Warning - determine the cause of overheating and/or dam-
The picture tube in this receiver employs integral age and, if necessary, take corrective action to re-
implosion protection. For continued implosion pro- move any potential safety hazard.
tection, replace the picture tube only with one of
8. Product Safety Notice - Some electrical and me-
the same type number. Do not remove, install, or
chanical parts have special safety-related charac-
otherwise handle the picture tube in any manner
teristics which are often not evident from visual
without first putting on shatterproof goggles
inspection, nor can the protection they give neces-
equipped with side shields. People not so
sarily be obtained by replacing them with compo-
equipped must be kept safely away while picture
nents rated for higher voltage, wattage, etc.. Parts
tubes are handled. Keep the picture tube away
that have special safety characteristics are identi-
from your body. Do not handle the picture tube by
fied by a ( # ) on schematics and in parts lists. Use
its neck. Some "in-line" picture tubes are equipped
of a substitute replacement that does not have the
with a permanently attached deflection yoke; be-
same safety characteristics as the recommended
cause of potential hazard, do not try to remove
replacement part might create shock, fire, and/or
such "permanently attached" yokes from the pic-
other hazards. The product's safety is under re-
ture tube.
view continuously and new instructions are issued
5. Hot Chassis Warning - whenever appropriate. Prior to shipment from the
a. Some TV receiver chassis are electrically connect- factory, our products are strictly inspected to con-
ed directly to one conductor of the AC power cord firm they comply with the recognized product safe-
and maybe safety-serviced without an isolation ty and electrical codes of the countries in which
transformer only if the AC power plug is inserted they are to be sold. However, in order to maintain
so that the chassis is connected to the ground side such compliance, it is equally important to imple-
of the AC power source. To confirm that the AC ment the following precautions when a set is being
power plug is inserted correctly, with an AC volt- serviced.
meter, measure between the chassis and a known
2-2 L6115IMP
Precautions during Servicing 3) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
A. Parts identified by the ( # ) symbol are critical for
4) Use the crimping tool to crimp the metal sleeve at
safety.
the center position. Be sure to crimp fully to the
Replace only with part number specified.
complete closure of the tool.
B. In addition to safety, other parts and assemblies
L. When connecting or disconnecting the internal
are specified for conformance with regulations ap-
connectors, first, disconnect the AC plug from the
plying to spurious radiation. These must also be
AC supply outlet.
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connec-
tors which connect the power cord and the primary
side of the transformer. When replacing the trans-
former, follow these steps carefully and precisely
to prevent shock hazards.
Replacement procedure
1) Remove the old connector by cutting the wires at
a point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
2-3 L6115IMP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws, Chassis or Secondary Conductor
parts and wires have been returned to original posi-
tions. Afterwards, perform the following tests and con- Primary Circuit Terminals
firm the specified values in order to verify compliance
with safety standards. d' d
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
Note: This table is unofficial and for reference only. Be Exposed Accessible Part
sure to confirm the precise values.
Z
2. Leakage Current Test
Confirm the specified (or lower) leakage current be-
tween B (earth ground, power cord plug prongs) and AC Voltmeter
1.5k (High Impedance)
externally exposed accessible parts (RF terminals, 0.15F
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
B Earth Ground
Measuring Method : (Power ON) Power Cord Plug Prongs Fig. 2
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of load
Z. See Fig. 2 and following table.
2-4 L6115IMP
STANDARD NOTES FOR SERVICING
Circuit Board Indications How to Remove / Install Flat Pack-IC
a. The output pin of the 3 pin Regulator ICs is indicat- 1. Removal
ed as shown.
With Hot-Air Flat Pack-IC Desoldering Machine:
(1) Prepare the hot-air flat pack-IC desoldering ma-
Top View Bottom View
chine, then apply hot air to the Flat Pack-IC (about
Input 5 to 6 seconds). (Fig. S-1-1)
Out In
b. For other ICs, pin 1 and every fifth pin are indicat-
ed as shown.
Pin 1
10
Fig. S-1-1
c. The 1st pin of every male connector is indicated as
shown.
(2) Remove the flat pack-IC with tweezers while ap-
plying the hot air.
Pin 1 (3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
Pb (Lead) Free Solder
(4) Release the flat pack-IC from the CBA using twee-
Pb free mark will be found on PCBs which use Pb zers. (Fig. S-1-6)
free solder. (Refer to figure.) For PCBs with Pb
free mark, be sure to use Pb free solder. For PCBs Caution:
without Pb free mark, use standard solder. 1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering ma-
chine, whose shape matches that of the Flat Pack-
IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
Pb free mark
damage. (Fig. S-1-2)
3-1 L14STA
3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron:
be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from
pin or the solder lands under the IC when remov- all pins of the flat pack-IC. When you use solder
ing it. flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Hot-air
Flat Pack-IC Flat Pack-IC Desoldering Braid
Desoldering
Machine
CBA
Soldering Iron
Masking Flat Pack-IC Fig. S-1-3
Tape
Tweezers (2) Lift each lead of the flat pack-IC upward one by
Fig. S-1-2 one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering ma-
chine.(Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
3-2 L14STA
(4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation
CBA; when removing entire flat pack-IC, first apply
(1) Using desoldering braid, remove the solder from
soldering iron to center of the flat pack-IC and heat
the foil of each pin of the flat pack-IC on the CBA
up. Then remove (glue will be melted). (Fig. S-1-6)
so you can install a replacement flat pack-IC more
(5) Release the flat pack-IC from the CBA using twee- easily.
zers. (Fig. S-1-6)
(2) The "I" mark on the flat pack-IC indicates pin 1.
Note: (See Fig. S-1-7.) Be sure this mark matches the 1
When using a soldering iron, care must be taken to on the PCB when positioning for installation. Then
ensure that the flat pack-IC is not being held by pre- solder the four corners of the flat pack-IC.
glue. When the flat pack-IC is removed from the (See Fig. S-1-8.)
CBA, handle it gently because it may be damaged (3) Solder all pins of the flat pack-IC. Be sure that
if force is applied. none of the pins have solder bridges.
or
Iron Wire
Fine Tip
CBA Soldering Iron
Flat Pack-IC
Flat Pack-IC
Tweezers CBA
Fig. S-1-8
Fig. S-1-6
3-3 L14STA
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electro-
static charge during unpacking or repair work.
<Incorrect>
CBA
1M
CBA
1M
Conductive Sheet or
Copper Plate
3-4 L14STA
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart Note :
(1) Order of steps in procedure. When reassembling,
This flowchart indicates the disassembly steps for the follow the steps in reverse order. These numbers
cabinet parts, and the CBA in order to gain access to are also used as the Identification (location) No. of
item(s) to be serviced. When reassembling, follow the parts in figures.
steps in reverse order. Bend, route and dress the
(2) Parts to be removed or installed.
cables as they were.
(3) Fig. No. showing procedure of part location
Caution !
(4) Identification of part to be removed, unhooked, un-
When removing the CRT, be sure to discharge the locked, released, unplugged, unclamped, or des-
Anode Lead of the CRT with the CRT Ground Wire oldered.
before removing the Anode Cap. S=Screw, P=Spring, L=Locking Tab, CN=Con-
nector, *=Unhook, Unlock, Release, Unplug, or
[1] Rear Cabinet Desolder
2(S-2) = two Screws (S-2)
(5) Refer to the following "Reference Notes in the
[2] CRT CBA Table."
Removal Caution:
Step/
Part Remove/*unlock/ Discharge the Anode Lead of the CRT with the CRT
Loc. No. Fig.
No
release/unplug/ Note Ground Wire before removing the Anode Cap.
unclamp/desolder
4. Removal of the CRT. Remove screws 4(S-2) and
Rear Anode Cap. then slide the CRT backward.
[1] 1,2 7(S-1), (S-3) 1
Cabinet
[2] CRT CBA 4,5 CN501 2
[3] Main CBA 3,5 CN571 3
[4] CRT 4 4(S-2), Anode Cap 4
(1) (2) (3) (4) (5)
4-1 L2403DC
(S-1)
(S-1) (S-1)
[3] Main CBA
(S-1)
(S-3)
[1] Rear Cabinet
Fig. 1 Fig. 3
(S-2)
(S-3)
(S-1) (S-2)
(S-1)
(S-1)
(S-2)
[1] Rear Cabinet
[4] CRT
Fig. 2 Fig. 4
4-2 L2403DC
TV Cable Wiring Diagram
DG691
DEGAUSSING COIL SP801
CN801
CN691
WH301A
TU11
FLYBACK
TUNER
TRANSFORMER
CN571
T571 WH501A
TO CRT GROUND
AC601
AC CORD WH501B
CN1501
FOCUS
SCREEN JK1501
WH301B
ANODE
Fig. 5
4-3 L2403DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: How to set up the service mode:
"CBA" is abbreviation for "Circuit Board Assem-
bly." Service mode:
1. Use the service remote control unit.
NOTE:
2. Turn the power on. (Use main power on the TV
Electrical adjustments are required after replacing unit.)
circuit components and certain mechanical parts.
It is important to perform these adjustments only 3. Press "SLEEP" button on the service remote con-
after all repairs and replacements have been com- trol unit. Version of micro computer will display on
pleted. the CRT. (Ex: 058-0.06)
Also, do not attempt these adjustments unless the 4. Check the display on the lower left is "2200" and if
proper equipment is available. it is not "2200," set it at "2200" according to "2. Ini-
tial Setting."
Test Equipment Required
1. NTSC Pattern Generator (Color Bar W/White 1. +B Adjustment
Window, Red Color, Dot Pattern, Gray Scale, Purpose: To obtain correct operation.
Monoscope, Multi-Burst) Symptom of Misadjustment: The picture is dark and
2. DC Voltmeter the unit does not operate correctly.
3. Oscilloscope: Dual-trace with 10:1 probe,
V-Range:0.001~50V/Div, Test Point Adj. Point Mode Input
F-Range: DC~AC-60MHz
TP601(+B)
4. Plastic Tip Driver VR661 --- ---
TP300(GND)
5. Remote control unit: Part No. NE154UD, NE142UD,
N0132UD, N0108UD, NE116UD, NE153UD, Tape M. EQ. Spec.
NE141UD, or NE122UD --- DC Voltmeter +1140.5V DC.
6. DC power supply 13.2V/5A
Note: TP601, TP300(GND), VR661 --- Main CBA
How to make Service remote control unit: 1. Connect DC Volt Meter to TP601 and TP300(GND).
1. Prepare normal remote control unit. 2. Adjust VR661 so that the voltage of TP601 becomes
(Part No. NE154UD, NE142UD, N0132UD, +1140.5V DC.
N0108UD, NE116UD, NE153UD, NE141UD, or
NE122UD)
Remove 3 Screws from the back lid. (Fig. 1-1)
2. Added J1 (Jumper Wire) to the remote control CBA.
(Fig. 1-2)
SCREWS
5-1 L2403EA
2. Initial Setting 3. Setting for BRIGHT, CONTRAST,
General COLOR, TINT, and SHARPNESS
1. Enter the Service mode. (See page 5-1) Data Values
2. Press "VOL p" button on the service remote control General
unit. Display changes "C/D," "7F," "LANGUAGE,"
1. Enter the Service mode. (See page 5-1)
"ACCESS CODE," "SOUND TYPE," "VIDEO
TONE," "FM MODE," "V-OUT," "VIDEO," "AV 2. Press "MENU" button on the service remote control
MEMO," "STABLE SOUND," "FILTER," "1000," unit. Display changes "BRT," "CNT," "CLR," "TNT,"
"YUV MEMORY," "NO SIG BRT," "A-MUTE POL," "V-TNT," and "SHARP" cyclically when "MENU"
and "V-MENU" cyclically when "VOL p" button is button is pressed.
pressed. CNT
3. To set the following each data value, press "CH o
1. Press "MENU" button on the service remote control
/ p" buttons on the service remote control unit.
unit. Then select "CONTRAST" (CNT) display.
7F --- Set to "FF." 2. Press "CH o/p" buttons on the service remote
LANGUAGE --- Set to "SPA/FRA." control unit so that the value of "CONTRAS" (CNT)
becomes 84.
ACCESS CODE --- Set to "OFF."
CLR
SOUND TYPE --- Set to "MONO."
1. Press "MENU" button on the service remote con-
VIDEO TONE --- Set to "ON." trol unit. Then select "COLOR" (CLR) display.
FM-MODE --- Set to "OFF." 2. Press "CH o/p" buttons on the service remote
V-OUT --- Set to "OFF." control unit so that the value of "COLOR" (CLR)
becomes 58.
VIDEO --- Set to "V1."
TNT
AV MEMO --- Set to "OFF."
1. Press "MENU" button on the service remote con-
STABLE SOUND --- Set to "OFF." trol unit. Then select "TINT" (TNT) display.
FILTER --- Set to "OFF." 2. Press "CH o/p" buttons on the service remote
control unit so that the value of "TINT" (TNT) be-
Adjusting the monitoring time
comes 60.
--- Set to "1000."
V-TNT
YUV MEMORY --- Set to "OFF." 1. Press "MENU" button on the service remote con-
NO SIG BRT --- Set to "0." trol unit. Then select "V-TINT" (V-TNT) display.
A-MUTE POL --- Set to "L." 2. Press "CH o/p" buttons on the service remote
control unit so that the value of "V-TINT" (V-TNT)
V-MENU --- Set to "OFF." becomes 60.
SHARP
1. Press "MENU" button on the service remote con-
trol unit. Then select "SHARPNESS" (SHARP) dis-
play.
2. Press "CH o/p" buttons on the service remote
control unit and select "43."
Note: BRIGHT data value does not need to be adjust-
ed at this moment.
5-2 L2403EA
4. H f0 Adjustment 6. Purity Check
Purpose: To get correct horizontal frequency. 1. Enter the Service mode. (See page 5-1)
Use service remote control unit. 2. Press "7" button on the remote control unit. Each
time pressing 7" button on the remote control unit,
1. Press "2" button on the service remote control unit.
display changes Red mode, Green mode, Blue
and select H-ADJ mode. (By pressing "2" button
mode, and White mode cyclically.
the display will change from TV AGC to H-ADJ.)
3. Select White mode.
2. Press "CH o/p" button on the service remote con-
trol unit so that display will change "0" ~ "7". At this 4. Turn the power off and on again. (Main power but-
moment, Choose "4". ton on the TV unit.)
3. Turn the power off and on again. (Main Power but- 7. SD Check Mode
ton on the TV unit.)
1. Enter the Service mode. (See page 5-1)
5. Black Stretch Control Adjustment 2. Press "1" button on the remote control unit. The
Purpose: To show the fine black color. unit enter the SD-Check mode.
Symptom of Misadjustment: Black color will not 3. The unit starts selecting the added channel from
appear correctly. first channel according to the memorized CH ADD/
DELL data and CATV/TV data in RAM.
Note: Use service remote control unit.
1. Enter the Service mode. (See page 5-1)
2. Press "6" button on the service remote control unit. SD Check mode (Factory mode)
"B-S" is indicated. Press "1" buton.
3. Press "CH o / p" buttons on the service remote con-
trol unit so that display will change "OFF," "0," and
"1." Then choose "B-S OFF."
7
4. Press "6" button on the service remote control unit.
Please wait
"B-S2" is indicated.
5. Press "CH o / p" buttons on the service remote OSD color:
control unit so that display will change "0" and "1." Magenta
Then choose "B-S2 0." There is no SD after
6. Turn the power off and on again, using the main selecting channel.
power button on the TV unit. 13
Please wait
There are SD OSD color:
in all channel. Magenta
26 30
OK NG
OSD color: OSD color:
Magenta Magenta
ADD nothing
OSD color:
Magenta
5-3 L2403EA
8. H. Position Adjustment 10. V. Position Adjustment
Purpose: To obtain correct horizontal position of Purpose: To obtain correct vertical width of screen
screen image. image.
Symptom of Misadjustment: If H. Position is incor- Symptom of misadjustment: If V. Position is incor-
rect, horizontal position of image on the screen may rect, vertical height of image on the screen may not be
not be properly displayed. properly displayed.
Test Point Adj. Point Mode Input Test Point Adj. Point Mode Input
CH o / p Mono- CH o / p Mono-
--- RF --- RF
buttons scope buttons scope
Tape M. EQ. Spec. Tape M. EQ. Spec.
--- Monoscope 905% --- Monoscope See below.
Note: Use service remote control unit Note: Use service remote control unit
1. Operate the unit for at least 20 minutes. 1. Operate the unit for at least 20 minutes.
2. Enter the Service mode. (See page 5-1) 2. Enter the Service Mode. (See page 5-1)
3. Receive the monoscope pattern.
3. Receive the monoscope pattern.
4. Press "9" button on the service remote control unit
4. Press "8" button on the remote control unit.
and select "V-P" mode. (Display change "V-S" and
"H-P" is indicated.
"V-P" cyclically when "9" button is pressed).
5. Press "CH o/p" buttons on the service remote
5. Press "CH o/p" buttons on the service remote
control unit so that the monoscope pattern will be control unit so that the top and bottom of the mono-
905% of display size and the circle is round. scope pattern will be equal of each other.
6. Turn the power off and on again. (Main power but- 6. Turn the power off and on again. (Main power but-
ton on the TV unit.) ton on the TV unit.)
9. V. Size Adjustment 11. Software Reset
Purpose: To obtain correct vertical width of screen image. To reset software, press 5 button on the remote con-
Symptom of Misadjustment: If V. Size is incorrect, vertical trol unit for at least 5 seconds after pressing CH
size of image on the screen may not be properly displayed. RETURN button on the remote control unit.
5-4 L2403EA
12. Cut-off Adjustment 13. White Balance Adjustment
Purpose: To adjust the beam current of R, G, B, and Purpose: To mix red, green and blue beams correctly
screen voltage. for pure white.
Symptom of Misadjustment: White color may be Symptom of Misadjustment: White becomes bluish
reddish, greenish or bluish. or reddish.
Test Point Adj. Point Mode Input Test Point Adj. Point Mode Input
Screen-Control
Black White
--- CH o / p RF
Raster CH o / p Raster
buttons Screen RF
buttons (APL
Tape M. EQ. Spec. 100%)
Pattern See Reference Tape M. EQ. Spec.
---
Generator Notes below.
Pattern
Figure
--- Generator, See below
PATTERN GENERATOR Color analyzer
Figure
5-5 L2403EA
14. Sub-Brightness Adjustment The following adjustments normally are not
attempted in the field. Only when replacing the
Purpose: To get proper brightness.
CRT then adjust as a preparation.
Symptom of Misadjustment: If Sub-Brightness is
incorrect, proper brightness cannot be obtained by 16. Purity Adjustment
adjusting the Brightness Control. Purpose: To obtain pure color.
Test Point Adj. Point Mode Input Symptom of Misadjustment: If Color Purity Adjust-
ment is incorrect, large areas of color may not be
CH o / p properly displayed.
--- RF IQW
buttons
Tape M. EQ. Spec. Test Point Adj. Point Mode Input
Pattern Deflection
--- See below Red
Generator --- Yoke Purity ---
Color
Magnet
Figure
Tape M. EQ. Spec.
Pattern
--- See below.
White Generator
Black
Figure
This bar
just
visible
Fig. 4
GREEN RED BLUE
Note: IQW Setup level --- 7.5 IRE
Use service remote control unit
1. Enter the Service mode. (See page 5-1) Fig. 5
Then input IQW signal from RF Input.
2. Press "MENU" button on the service remote control 1. Set the unit facing east.
unit and Select "BRT" mode. (Display changes
"BRT," "CNT," "CLR," "TNT," "V-TNT," and "SHARP" 2. Operate the unit for over 30 minutes before adjust-
cyclically when "MENU" button is pressed). Press ing.
"CH o/p" buttons so that the bar is just visible (See 3. Fully degauss the unit using an external degauss-
above figure).
ing coil.
3. Turn the power off and on again. (Main power but-
ton on the TV unit.) 4. Loosen the screw on the Deflection Yoke Clamper
and pull the Deflection Yoke back away from the
15. Focus Adjustment screen. (See Fig. 6)
Purpose: Set the optimum Focus. 5. Loosen the Ring Lock and adjust the Purity Mag-
Symptom of Misadjustment: If Focus Adjustment is nets so that a red field is obtained at the center of
incorrect, blurred images are shown on the display. the screen. Tighten Ring Lock. (See Fig. 5,6)
6. Slowly push the Deflection Yoke toward bell of
Test Point Adj. Point Mode Input CRT and set it where a uniform red field is ob-
Mono- tained.
--- Focus Control ---
scope 7. Tighten the clamp screw on the Deflection Yoke.
Tape M. EQ. Spec.
Pattern
--- See below
Generator
5-6 L2403EA
17. Convergence Adjustment
Purpose: To obtain proper convergence of red, green
and blue beams.
Symptom of Misadjustment: If Convergence Adjust-
ment is incorrect, the edge of white letters may have
color edges.
RING LOCK
SCREW
DY WEDGE
DEFLECTION YOKE
Fig. 6
C.P. MAGNET (RB)
R R
G G
B B
Fig. 7
C.B. MAGNET (RB-G)
RB
RB G
G
Fig. 8
1. Loosen the Ring Lock and align red with blue dots
or Crosshatch at the center of the screen by rotat-
ing (RB) C.P. Magnets. (See Fig. 7)
2. Align red / blue with green dots at the center of the
screen by rotating (RB-G) C.P. Magnet. (See Fig. 8)
3. Paintlock the C.P. Magnets after adjustment.
4. Remove the DY Wedges and slightly tilt the De-
flection Yoke horizontally and vertically to obtain
the best overall convergence.
5. Fix the Deflection Yoke by carefully inserting the
DY Wedges between CRT and Deflection Yoke.
5-7 L2403EA
RF/IF SIGNAL VIDEO SIGNAL AUDIO SIGNAL
LPF
RF
AGC 1 14 AGC
SCL 4 IF AGC DET
SDA 5
EXT.CLK 8 AFT
11 13 18
TO SCL
AUDIO/POWER IC111
CONTROL BLOCK SDA TV MICON/VIDEO X301
/AUDIO/CHROMA 3.58MHz
/DEFLECTION 73 75 16 63 RCV101
IC151
(MEMORY) AFT-IN AGC INPUT0 RCV-IN 70 REMOTE
SENSOR
CS 7 72 I2C-OPEN
KEY-IN1 66 KEY
6-1
SCL 6 58 SCL
KEY-IN2 69 SWITCH
SDA 5 56 SDA
IF/Video/System Control Block Diagram
CIRCUIT WH301A
24 LINE RGB MATRIX OSD SW RGB DRIVE 52 5 BLUE
JK701 TO
/COLOR CONT /CONTRAST /CUT OFF 51 4 GREEN
VIDEO-IN /BRIGHTNESS /H.V. BLK CRT/H.V. BLOCK
(FRONT) 50 3 RED WH301B
CHROMINANCE
PROCESS
WF2 CIRCUIT
LPF
14
11 OSD
H-SYNC
PROCESS 53 ACL
CIRCUIT 46 H-DRIVE
TO
45 FBP-IN
CRT/H.V. BLOCK
V-SYNC 38 RAMP-OUT
PROCESS 37 V-RAMP-F/B
CIRCUIT
L2403BLIF
AUDIO SIGNAL
IC111
TV MICON/VIDEO
/AUDIO/CHROMA
/DEFLECTION
SCL 58 SCL
TO IF/VIDEO/SYSTEM SDA 56 SDA
CONTROL BLOCK
TU-AUDIO
SPEAKER
6-2
40 +8V-CTRL
POWER MANAGE. TO POWER
AL+9V 31 /MCU RESET 18 +5V-CTRL2 SUPPLY BLOCK
28 +5V-CTRL
13
RESET 12
MAIN CBA
L2403BLA
VIDEO SIGNAL
PROTECT-4
TO POWER DEF+B
SUPPLY BLOCK
+B
S
X-RAY FOCUS
TP591 TP592 1 11 SCREEN
3 8
6-3
10
5
7 ANODE
SCREEN VR
4 9
JK1501
FOCUS
SCREEN
WF3 7
WF15 WF4 WF14 GND
WH301B Q1511 4
Q1521
TO RED 3 RED AMP 8
IF/VIDEO/SYSTEM R V501
GREEN 4 GREEN AMP 6
CONTROL BLOCK G CRT
WH301A BLUE 5 BLUE AMP 11
B
Q1531 10
WF5 WF13 HEATER
9
CN1501
GND
CRT CBA
L2403BLCRT
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, check to see that all components in the power supply CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, NOTE :
circuit are not defective before you connect the AC plug to the AC power supply. REPLACE ONLY WITH SAME TYPE 4 A, 125V FUSE. The voltage for parts in hot circuit is measured using
Otherwise it may cause some components in the power supply circuit to fail. 4A/125V ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MME TYPE DE 4A, 125V. hot GND as a common terminal.
MAIN CBA
HOT COLD
T601
4A/125V DEF +B
F601 L601 D605 - D608 TP601 PROTECT-2
4A/125V +B (TO PIN 67 OF IC111)
LINE BRIDGE
6 7 +B
FILTER RECTIFIER
AC601
AC CORD AL+33V
BACK-UP
CN691 Q672 Q111
DG691 10 SWITCHING +5V P-ON+5V
DEGAUSSING SWITCHING
COIL +5V-CTRL2
PS691 (TO PIN 18 OF IC111)
Q321
Power Supply Block Diagram
+9V AL+9V
4 8 SWITCHING
Q673
SWITCHING
CONTROL
AL+12V
Q601 Q681
SWITCHING 2 12 +8V P-ON+8V
6-4
SWITCHING
+8V-CTRL
9 (TO PIN40 OF IC111)
Q602 Q682
LIMITER 1 11 +5V P-ON+5V
SWITCHING
+5V-CTRL
(TO PIN28 OF IC111)
PROTECT-1
(TO PIN68 OF IC111)
4 1
IC601
ERROR TO
VOLTAGE DET VR661 PROTECT-4 CRT/H.V.
+B ADJ BLOCK
3 2 Q652
FEED
BACK
RL601
Q674
SWITCHING P-ON-H
P-ON-ON (TO PIN79 OF IC111)
DG-ON-H
Q696
(TO PIN74 OF IC111)
SWITCHING
DG-ON-ON
L2403BLP
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS
Standard Notes
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often
pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement compo-
nents rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are
identified in this manual and its supplements; electrical components having such features are identified by the
mark " # " in the schematic diagram and the parts list. Before replacing any of these components, read the parts
list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteris-
tics as specified in the parts list may create shock, fire, or other hazards.
Note:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since these drawings were prepared.
2. All resistance values are indicated in ohms (K=103, M=106).
3. Resistor wattages are 1/4W or 1/6W unless otherwise specified.
4. All capacitance values are indicated in F (P=10-6F).
5. All voltages are DC voltages unless otherwise specified.
Note of Capacitors:
ML --- Mylar Cap. PP --- Metallized Film Cap. SC --- Semiconductor Cap. L --- Low Leakage type
Note of Resistors:
CEM --- Cement Res. MTL --- Metal Res. F --- Fuse Res.
(Bottom View)
Transistor or Digital Transistor
E C B
(Top View) (Top View)
ECB ECB
(Top View) (Top View)
ECB ECB
7-1 L13SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE_A,_V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MME TYPE DE_A,_V.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, first check to see that all components in the power supply circuit are not defective
before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the pow-
er supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Note: Mark "I" is a leadless (chip) component.
6. Voltage indications on the schematics are as shown below:
Plug the TV power cord into a standard AC outlet.:
1 2 3
5.0 5.0 Power on mode
(3.0) (3.0) Power off mode
Voltage
Indicates that the voltage Unit: Volts
is not consistent here.
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
7-2 L13SC
Main 1/3 Schematic Diagram
VIDEO SIGNAL
MAIN 1/3
Ref No. Position
ICS
IC111 C-2
A4 B4 C4 D4 E4 F4 IC151
IC801A
A-3
C-1
TRANSISTORS
Q111 D-1
Q321 E-1
CONNECTOR
CN801 A-1
A3 B3 C3 D3 E3 F3
A2 B2 C2 D2 E2 F2
A1 B1 C1 D1 E1 F1
G4 H4 I4 J4 K4 L4 MAIN 2/3
Ref No. Position
ICS
IC31 J-3
IC601 I-1
TRANSISTORS
Q31 J-4
Q601 J-2
Q602 J-1
Q652 I-1
Q672 H-2
Q673 H-1
Q674 H-1
G3 H3 I3 J3 K3 L3 Q681
Q682
G-2
G-1
Q696 I-2
CONNECTOR
CN691 K-2
TEST POINT
TP300 H-4
VARIABLE RESISTOR
VR661 I-1
G2 H2 I2 J2 K2 L2
G1 H1 I1 J1 K1 L1
VIDEO SIGNAL
M3 N3 O3 P3 Q3 R3
M2 N2 O2 P2 Q2 R2
M1 N1 O1 P1 Q1 R1
WF8
Q571
Base
WF10
PIN 3
OF WH501A
WF9
PIN 1
OF CN571
WF12
PIN 4
OF CN571
WF7
Q572
Collector
WF11
PIN 7
OF IC551
WF1
PIN 26
OF IC111
WF6
PIN 9
OF IC31
WF16
PIN 8
OF TU11
WF2
PIN 14
OF IC111
CRT CBA
Ref No. Position
TRANSISTORS
Q1511 A-2
Q1521 A-2
Q1531 A-2
CONNECTORS
CN1501 B-1
WH301B B-2
WH501B B-1
WF5
Q1531
Base
WF13
Q1531
Collector
GND GND
GND GND
GND
8-1 L2403WF
WF1 ~ WF16 = Waveforms to be observed at
Waveform check points.
(Shown in Schematic Diagram.)
GND
GND
GND
8-2 L2403WF
WIRING DIAGRAM
CN801
CLN801
SP801 1 SPEAKER
SPEAKER 2 SP-GND
ANODE
MAIN CBA
CN691 BL2700F01012-1
1
2
GND
CN1501 FOCUS
T571
FBT
SCREEN
WH301B WH301A
CLN301
BLUE 5 5 BLUE
GREEN 4 4 GREEN
RED 3 3 RED
GND 2 2 GND
+8V 1 1 +8V
WH501B WH501A
CRT CBA CLN501
HEATER 3 3 HEATER
BL2700F01012-2 GND 2 2 GND
+200V 1 1 +200V
DY551
D.Y. CN571
1
HD 2
3
4
VD
5
AC601
9-1 L2403WI
IC PIN FUNCTIONS
IC111 (TV Micro Controller) Pin
Signal Name Function
No.
Pin
Signal Name Function 35 N.U. Not Used
No.
1 CNVSS GND 36 N.U. Not Used
34 AUDIO ATT OUT Audio Signal Output 69 KEY-IN 2 Key Input 2 (Main)
70 RCV-IN Input For Remote Control
10-1 L2403PIN
Pin
Signal Name Function
No.
71 N.U. Not Used
White Balance Adjustment
72 I2C OPEN
Judgement
73 AFT-IN AFT Voltage Input
74 DG-ON-H Degaussing Coil Control
75 AGC AGC Voltage Input
76 PROTECT-3 Power Supply Protection
77 N.U. Not Used
78 N.U. Not Used
79 P-ON-H Output for P-ON-H
80 N.U. Not Used
10-2 L2403PIN
EXPLODED VIEWS
Cabinet
SHINWHA
TAPE SGT-730 V501-1
(BLACK)
L-8
V501-2
Details for DY551 L-8
and surrounding parts SHINWHA A-4
L-8
TAPE SGT-730
(WHITE) DY551
L-9
B-11
B-5 B-2
L-8
CLN801 L-8
CLN551
DY551
L-8
L-13
B-2 A-2
CRT CBA B-11
SP801 B-2
B-13 B-5 L-8
A-1 DG691
B-3 L1
B-5
B2
L1 B12 PB4
Scotch
B-1 Tape #880
B-2 B12
V501
AC601
B-5
MAIN CBA
A-3
S-6
S-4
S-3
Tape
X-5
S-1
FR S-7
ON S-5
T
Packing Tape
11-3 L2403PEX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a #
have special characteristics important to safety. Before
replacing any of these components, read carefully the
product safety notice in this service manual. Don't
degrade the safety of the product through improper ser-
vicing.
NOTE:
Parts that are not assigned part numbers (---------) are
not available.