Lenze Manual
Lenze Manual
Lenze Manual
LENZE
EMZ8201BB
OTHER SYMBOLS:
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbautomatyka.pl
www.rgbelektronika.pl
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Lenze
Global Drive
Frequency inverters
8200/9300 vector
0.37 90 kW
Lenze Drive Systems GmbH, Postfach 10 13 52, D-31763 Hameln
Site: Hans-Lenze-Strae 1, D-31855 Aerzen, Tel. ++49 (0) 5154 82-0, Fax ++49 (0) 5154 82-21 11
E-mail: Lenze@Lenze.de Internet: http://www.Lenze.com CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
Subject to technical modifications Printed in Germany 05/04 by ME / LHM 02/12 en
Product selection and orders
This catalog will help you to select and order the AC drive
you need quickly and easily.
It features:
Static frequency inverters for controlling three-phase
AC motors
Accessories for assembling and connecting the inverters
Application examples
Order forms
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2 Lenze
Frequency inverter product information
Overview
Mains
Mains fuses or
EFS... range
automatic circuit
breakers
Mains
chokes type
ELN...
Mains Interference
filter filter EZF...
EZN...
Automation
module
e.g.
EMF2xxxIB
Frequency
inverter
e.g.
EVF82xx-E
Brake resistor
ERB...
Brake chopper
e.g.
EMB825.-E
M
3~
3 Lenze
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An introduction to Lenze
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List of abbreviations
CE Communaut Europene
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6 Lenze
Contents
DC fuses _______________________________________ 91
Product information DC fuses for DC-bus operation and
DC power supply________________________________91
Product information 8200 ___________________________ 8t
Product information - 9300 vector __________________ 10 8201BB operating module _________________________ 94
Design - 8200 and 9300 vector _____________________ 13 9371BC operating module _________________________ 95
Frequency inverters ________________________________________________________ 9
Plug-in modules for 8200 inverters _________________ 96
Ordering data System bus components for 9300 vector ___________ 98
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Lenze 7
i
Product information 8200
HVAC version
The following features are amongst those required in
HVAC and pump drive applications:
PID controller
Manual-remote changeover
Belt monitoring
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8 Lenze
i
Product information 8200
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Lenze 9
i
Product information - 9300 vector
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10 Lenze
i
Product information - 9300 vector
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Lenze 11
Your application ...
Extruder technology
Dosing machines
Winding technology
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12 Lenze
i
Design - 8200 and 9300 vector
Inverters for your application
Compact design
Short circuit protected
FTC process
Vector Control
Flying restart circuit
Bipolar setpoint
Motor potentiometer
Freely assignable
inputs/outputs
Elapsed time
meter
Fault indication output
DC
braking
Slip
compensation
Skip frequencies
PID controller
Manual/remote
Belt monitoring
4 parameter sets
Mains
monitoring
Pilot frequency input
Sensorless
rotational speed control
Modular
function blocks
Integrated system bus
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Lenze 13
Design - 8200 and 9300 vector
Selecting a drive system
Sequence diagram
Calculate the inverter power
P 2.2 kW P 2.2 kW
No
Wall mounting?
Yes
Line protection
Fuse Circuit breaker
No
Reduce the mains current?
Yes
No
RFI filter?
Class A Class B
Select RFI filter or Select RFI filter and
mains filter mains choke or mains filter
Motor cable
< 50 m shielded or 50 to 100 m shielded or 100 m to 200 m shielded Longer motor cable
< 100 m unshielded 100 to 200 m unshielded 200 m to 400 m unshielded
inertia
Yes
Select brake chopper and brake resistor or supply/
regenerative feedback module
Control via terminals Control via terminals Control and parameter setting
Parameter setting via operating module Parameter setting via wiring system via host system
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14 Lenze
i
Ordering data - 8200 and 9300 vector
1. Select the 82XX-E device type Inverter drive for 7.5 kW motor with 150%
( Design, Technical data) overload capacity
Select the drive controller to control the speed
of the three-phase AC motor. The type of device will EVF8217-E
depend on the motor power required.
2. Select how the device is to be installed As the heat sink is installed separately, a smaller
( Design, Mechanical installation) controlcabinet can be used.
Select the accessories for installing your
frequency inverter. Frame for thermal separation EJ0004
5. Select additional accessories for For analog setpoint selection via master
controlling the device voltage or master current:
( Design, Additional accessories)
Select useful accessories for controlling Setpoint potentiometer ERPD0001k0001W
the device: Scale for potentiometer ERZ0001
- Operating module Rotary button for potentiometer ERZ0002
- Automation accessories
- Setpoint potentiometer. If you need a quick and easy device for
changing the factory settings:
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Lenze 15
Design - 8200
Overview of the 8200 frequency inverter
Product features
8201-4 8211-18 8221-27 8241-46
Single-phase Three-phase Three-phase Three-phase
0.37 -2.2 kW 0.75 -11.0 kW 15.0-110.0 kW 0.37-11.0 kW
Compact design
Load capacity for 1 min. up to 150% Ir
Inverter outputs protected against short-circuits
Earth fault check on mains disconnection
Fixed chopper frequency 9.2 kHz
Variable chopper frequency 4, 8, 12 or 16 kHz
V/f characteristic control with constant Vmin boost or
auto boost
Motor current control or V/f characteristic control selectable
(FTC technique)
Mains voltage compensation
Slip compensation
Adjustable current limitation with V/f control
Pulse width modulation inverter with IGBT power stages
Connection for DC bus and brake units
Potential-free analog input and output
Relay outputs (changeover contacts) 1 1 2 2
Isolated (potential-free) digital inputs with programmable functions 4 4 4 4
Up to 3 fixed frequencies (JOG) per parameter set
DC braking
TRIP set and TRIP reset functions
Motor potentiometer
Output frequency up to 240 Hz/480 Hz
Output frequency up to 480 Hz
Flying restart with coasting motor
2 parameter sets
Elapsed time and running time counter
Assembly with thermal separation of power stage, 4.0 kW upwards
Attachable accessories
8201BB operating module for control and parameter setting
with memory for parameter transfer
Serial RS232/485 module, wire or optical fibre 2102IB
INTERBUS-S module 2111IB
PROFIBUS module 2131IB
System bus module 2171IB/2172IB
8274-78IB plug-in modules for function extension
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16 Lenze
Design - 8200
Overview of the 8200 frequency inverter
Attachable accessories
Analog input module 8279
8201BB operating module for control and parameter setting
with memory for parameter transfer
Serial RS232/485 module, wire
or optical fibre 2102IB
INTERBUS-S module 2111IB
PROFIBUS module 2131IB
System bus module 2171IB/2172IB
8274-78IB plug-in modules for function extension
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Lenze 17
Design - 8200
General data
Range Values
Vibration resistance Germanischer Lloyd, general conditions
Humidity Humidity class F, no condensation
(average relative humidity 85%)
Permissible temperature ranges During device transport: - 25C ... +7 0C
During device storage: - 25C ... +55C
During device operation: 0C ... +40C
+ 40C ... +50C with power derating 2.5% per K
Permissible installation height h Up to 1000 m above sea level Without power derating
1000 m above sea level ... 4000 m above sea level 5%/1000m
Pollution degree VDE 0110 Part 2 pollution degree 2
Noise emission Requirements to EN 50081-1, EN 50081-2, IEC 22G-WG4 (Cv) 21
Limiting value class A to EN 55011 (industrial area) with mains filter
Limiting value class B to EN 55022 (residential area) with mains filter and control cabinet
installation
Noise immunity Complies with limit values with mains filter
Requirements to EN 50082-2, IEC 22G-WG4 (Cv) 21
Requirements Standard Intensity of tests
ESD EN61000-4-2 3, i.e. 8 kV with air discharge
and 6 kV with contact discharge
HF field
(housing) EN61000-4-3 3, i.e. 10 V/m; 27 up to 1000 MHz
Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHz
Surge
(on mains cable) IEC 1000-4-5 3, i.e. 1.2/50 s 1 kV phase-phase, 2 kV phase-PE
Insulation strength Overvoltage category III to VDE 0110
Packaging To DIN 4180
- 8201 to 8218: Dust packaging
- 8221 to 8227: Shipping container
Degree of protection IP20
NEMA 1: Protection against contact
Approvals CE: Low-Voltage Directive
8201 - 8218: VDE approval
8241 - 8246,
8221 - 8227: UL 508: Industrial control equipment
UL 508C: Power conversion equipment
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18 Lenze
Design - 8200
Ratings
e
a
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Lenze 19
Design - 8200
Ratings
e
a
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20 Lenze
Design - 8200
Ratings
e
a
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Lenze 21
Design - 8200
Ratings
e
a
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22 Lenze
Design - 8200
Ratings
e
a
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Lenze 23
Design - 8200
Ratings
e
a
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24 Lenze
Design - 8200
Ratings
e
a
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Lenze 25
Design - 8200
Ratings
e
a
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26 Lenze
Design - 8200
Ratings
e
a
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Lenze 27
Design - 8200
Ratings
a e
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28 Lenze
Design - 8200
Ratings
a e
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Lenze 29
Design - 8200
Ratings
a e
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30 Lenze
Design - 8200
Ratings
a e
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Lenze 31
Design - 9300 vector
Overview of the 9300
Product features
Three-phase
0.37 - 110.0 kW
Single-axis, compact design
For 1 min. up to 150 % overload
Power terminals (top)
Motor connections (bottom)
Direct connection of incremental encoder TTL 5-8 V
Motor phase monitoring for asynchronous motor
Mains monitoring
Vector control or V/f characteristic control
Sensorless speed control (vector control)
Digital synchronization system via pilot frequency (speed-synchronous)
Integrated pilot frequency input and output
Accessible application configurations
Automatic detection of motor parameters
Modular function blocks
Process controller and arithmetic blocks
Integrated system bus interface (CAN)
Flying restart with coasting motor
Motor potentiometer
Freely assignable inputs/outputs
4 parameter sets
3 skip frequencies
Output frequency up to 600 Hz
Up to 15 fixed frequencies (JOG) per parameter set
Chopper frequencies 2, 4, 8, 16 kHz
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32 Lenze
Design - 9300 vector
General data
Range Values
Vibration resistance Germanischer Lloyd, general conditions
Humidity Humidity class F, no condensation
(average relative humidity 85%)
Permissible temperature ranges During device transport: -25 C +70C
During device storage: -25 C ... + 55 C
During device operation: 0 C ... + 40 C
+40 C ... + 50 C with power derating 2.5% per K
Permissible installation height h Up to 1000 m above sea level Without power derating
1000 m above sea level ... 4000 m above sea level 5%/1000m
Pollution degree VDE 0110 Part 2 pollution degree 2
Noise emission Requirements to EN 50081-1, EN 50081-2, IEC 22G-WG4 (Cv) 21
Limiting value class A to EN 55011 (industrial area) with mains filter
Limiting value class B to EN 55022 (residential area) with mains filter and control cabinet n
i stallation
Noise immunity Complies with limit values with mains filter
Requirements to EN 50082-2, IEC 22G-WG4 (Cv) 21
Requirements Standard Intensity of tests
ESD EN61000-4-2 3, i.e. 8 kV with air discharge
and 6 kV with contact discharge
HF field
(housing) EN61000-4-3 3, i.e. 10 V/m; 27 up to 1000 MHz
Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHz
Surge
(on mains cable) IEC 1000-4-5 3, i.e. 1.2/50 s 1 kV phase-phase, 2 kV phase-PE
Insulation strength Overvoltage category III to VDE 0110
Packaging To DIN 4180
- 9321 to 9333EV: Shipping container
Degree of protection IP20
NEMA 1: Protection against contact
Approvals CE: Low voltage directive
UL508: Industrial Control Equipment
UL508C: Power Conversion Equipment
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Lenze 33
Design - 9300 vector
Ratings
e
a
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34 Lenze
Design - 9300 vector
Ratings
e
a
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Lenze 35
Design - 9300 vector
Ratings
e
a
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36 Lenze
Design - 9300 vector
Ratings
e
a
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Lenze 37
Design - 9300 vector
Ratings
a e
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38 Lenze
Design - 9300 vector
Ratings
a e
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Lenze 39
Design - 9300 vector
Ratings
a e
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40 Lenze
Design - 9300 vector
Ratings
a e
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Lenze 41
Design - 8200 and 9300 vector
Mechanical installation
General information
8200 vector frequency inverters must only be used as The frequency inverters can be fitted as follows into a
built-in units. control cabinet:
If the exhaust air contains pollutants (dust, lint, grease,
aggressive gases) then appropriate counter-measures With the fixing rails included in the scope of supply
must be in place (e.g. installation of filters, regular With a DIN rail mounting up to 3.0 kW
cleaning etc.). With thermal separation from 4.0 kW upwards
Ensure there is enough mounting space. With special fixing devices
Several units can be mounted directly adjacent to one
another without clearance.
Ensure that there is free access for cooling air and
that the outlet for used air is not blocked.
Ensure clearance of 100 mm above and below.
In the event of continuous oscillations or vibrations,
check the use of vibration dampers.
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Lenze 43
Design - 8200 and 9300 vector
Assembly with fixing rail
The devices are supplied with a mounting rail providing access to fixing clamps from above and below.
(8201-18, 8241-46, 9321-26) or mounting clamps 8221-27 devices are installed with 4 lateral fixing clamps.
(8221-27, 9327-33). A DIN rail assembly is also available for 8201-8214
These can be used to fix the frequency inverter to the devices and thermal separation is possible on 8215-8227
back panel of the control cabinet or to the mounting plate. and 9321-33 devices.
The mounting rail is fixed to the device in a guideway,
g
Figure A 1) 3)
Lenze
Postfach 101352 ,31763 HAMELN
Serien-Nr.
Eingang1
Eingang2
Fert.-Nr
Id.-NR
Typ
2)
d b
c e
k
a
g
Figure B
1) 3)
Lenze
Postfach 101352 ,31763 HAMELN
Serien-Nr.
Eingang1
Eingang2
Fert.-Nr
Id.-NR
Typ
b d
k e
a
Figure C
Lenze
Lenze Lenze
Lenze Lenze
Lenze
b1 b1 b1
d b d b d b
g g g
k k k
c c1 c c1 c e
a a a e1
A B C
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44 Lenze
Design - 8200 and 9300 vector
Assembly with fixing rail
m
Figure D g
Lenze
b b1 d
d1
(x) e
c
c1
a
Figure a b b1 c c1 d d1 e g k m
Device [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
8201E A 64 210 29 190 158 6.5 30
8202E A 64 210 29 190 198 6.5 30
8202E-V002 A 64 210 29 190 158 6.5 30
8203E A 83 283 38 263 211 6.5 30
8204E A 83 283 38 263 211 6.5 30
8211E A 83 283 38 263 211 6.5 30
8212E A 83 283 38 263 211 6.5 30
8213E A 83 283 38 263 211 6.5 30
8214E A 83 283 38 263 211 6.5 30
8215E B 125 283 263 218 6.5 30
8216E B 125 283 263 218 6.5 30
8217E B 125 283 263 218 6.5 30
8218E B 125 283 263 218 6.5 30
8241E/9321EV C 78 384 350 39 365 250 6.5 30
8242E/9322EV C 78 384 350 39 365 250 6.5 30
8243E/9323EV C 97 384 350 48.5 365 250 6.5 30
8244E/9324EV C 97 384 350 48.5 365 250 6.5 30
8245E/9325EV C 135 384 350 21.5 92 365 250 6.5 30
8246E/9326EV C 135 384 350 21.5 92 365 250 6.5 30
8221E/9327EV D 250 402 350 22 205 370 24 250 6.5 11.0
8222E/9328EV D 250 402 350 22 205 370 24 250 6.5 11.0
8223E/9329EV D 250 402 350 22 205 370 24 250 6.5 11.0
8224E/9330EV D 340 580 510 28 284 532 38 285 11.0 18.0
8225E/9331EV D 340 672 591 28 284 624 38 285 11.0 18.0
8226E/9332EV D 450 750 680 30.5 395 702 38 285 11.0 18.0
8227E/9333EV D 450 750 680 30.5 395 702 38 285 11.0 18.0
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Lenze 45
Design - 8200 and 9300 vector
Mounting with DIN rail assembly
A special bracket can be used to fix 8201-8214 devices to 8201/02 devices can also be fixed with one DIN rail (H3).
two DIN rails (H1, H2). Alternatively, the controller can be installed using a
fixing rail.
H1
H3
H2
a b c d e f
Device [mm] [mm] [mm] [mm] [mm] [mm]
8201E 64 180 16 125 173 98
8202E 64 180 16 125 213 98
8203E 83 250 16 125 237
8204E 83 250 16 125 237
8211E 83 250 16 125 226
8212E 83 250 16 125 226
8213E 83 250 16 125 226
8214E 83 250 16 125 226
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Lenze 47
Design - 8200 and 9300 vector
Assembly with thermal separation (push-through technology)
Figure B
Lenze
L
d1
d b1 b
d1
g
c f
c1 e
a
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48 Lenze
Design - 8200 and 9300 vector
Assembly with thermal separation (push-through technology)
Figure C
a b c c1 c2 c3 d d1 d2 d3 d4 e f g h
Device Figure [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
8215E A 162 283 31 132 10 90.5 192.5 218 88 6.5 8.5
8216E A 162 283 31 132 10 90.5 192.5 218 88 6.5 8.5
8217E A 162 283 31 132 10 90.5 192.5 218 88 6.5 8.5
8218E A 162 283 31 132 10 90.5 192.5 218 88 6.5 8.5
8241E / 9321EV B 112.5 385.5 60 95.5 365.5 105.5 250 92 6.5
8242E / 9322EV B 112.5 385.5 60 95.5 365.5 105.5 250 92 6.5
8243E / 9323EV B 131.5 385.5 79 114.5 365.5 105.5 250 92 6.5
8244E / 9324EV B 131.5 385.5 79 114.5 365.5 105.5 250 92 6.5
8245E / 9325EV B 169.5 385.5 117 152.5 365.5 105.5 250 92 6.5
8246E / 9326EV B 169.5 385.5 117 152.5 365.5 105.5 250 92 6.5
8221E / 9327EV C 280 379 28 140 252 41 141 238 338 250 90 6.0 9.0
8222E / 9328EV C 280 379 28 140 252 41 141 238 338 250 90 6.0 9.0
8223E / 9329EV C 280 379 28 140 252 41 141 238 338 250 90 6.0 9.0
Installation section
Height Width k l m n
[mm] [mm] [mm] [mm] [mm] [mm]
8215 - 8218 250 51 32 5 16 2 147 2 19 2 266 2
8241 - 8242 350 3 82 3 20 2 198 2 20 2 359 2
9321 - 9322
8243 - 8244 350 3 101 3 20 2 117 2 20 2 359 2
9323 - 9324
8245 - 8246 350 1 139 3 20 2 259 2 20 2 359 2
9325 - 9326
8221 - 8223 338 1 228 1 20 2 255 2 20 2 359 2
9327 - 9329
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Lenze 49
Design - 8200 and 9300 vector
Assembly with other types of fixing
1) 3)
2)
1 x 220V
Lftermotor
h [mm] e [mm]
8201/02 256 110
8203/04 328 110
Swivel
Drehpunkt 1) 3)
Lenze
Postfach 101352 ,31763 HAMELN
Serien-Nr.
Eingang1
Eingang2
Fert.-Nr
Id.-NR
Typ
2)
e [mm]
8201 172
8202 212
8203-14 225
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50 Lenze
Design - 8200 and 9300 vector
Overview of cable protection
Operation at 150% overload of each drive controller, the following rated currents are
Fuses or mains automatic circuit breakers can be used for required for the protection devices:
cable protection. Depending on the mains current supply
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Lenze 51
Design - 8200 and 9300 vector
Overview of line protection fuses
Dimensions
Fuse holder
a b
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52 Lenze
Design - 8200 and 9300 vector
Overview of line protection fuses
Dimensions
Fuse holder
a b
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Lenze 53
Design - 8200 and 9300 vector
Overview of line circuit breakers
Dimensions
Automatic circuit breakers
a b
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54 Lenze
Design - 8200 and 9300 vector
Overview of automatic circuit breakers
Dimensions
Automatic circuit breakers
a b
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Lenze 55
Design - 8200 and 9300 vector
CE-typical installation
The electromagnetic compatibility of a piece of If you follow the measures outlined below you can be sure
machinery depends on the installation method and the that no EMC problems caused by the drive system will occur
care taken during installation. whilst the system is in operation.
Mounting
You should pay particular attention to: Ensure that there is sufficient contact between the drive
- Mounting controller and mains choke and the earthed mounting plate:
- Filters - Mounting plates with a conductive surface (galvanised,
- Shielding cadmium-coated) ensure sufficient long-term contact.
- Earth connections - On coated plates always remove the paint coating from
the mounting surfaces.
The required components are listed in the overview table. - Avoid DIN rail mounting.
If you are using more than one mounting plate:
For wiring see the power supply connecting diagram - Ensure generous contact surfaces when connecting
the mounting plates (e.g. use copper bands).
When routing the cables make sure that the motor
cables are located away from the signal and mains cables.
Avoid using a shared terminal strip for mains input and
motor output.
Keep the wiring as close to the reference potential as
possible.
Free hanging cables act like aerials.
Filters
Only use the RFI filters and mains chokes assigned
to the devices.
- RFI filters reduce unwanted HF noise to an acceptable
level.
- Mains chokes reduce the amount of r.m.s. current
picked up by the inverter from the mains.
- Mains filters act both as a mains choke and an
RFI filter.
Task Mains RFI Mains Mains 8201- 8204 8211- 8214 8215- 8218 8241- 8221 8222- CE-typical
choke filter filter filter 8203 8213 8217 8246 8227 installation
A B 9321EV- 9327EV-
9326EV 9333EV
No measures
X
X
= essential
= possible alternative
= possible with inverter
X = CE-conformance ensured by Lenze
= CEconformance to be ensured by user
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56 Lenze
Design - 8200 and 9300 vector
CE-typical installation
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Lenze 57
Design - 8200 and 9300 vector
Mains chokes
Technical data
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58 Lenze
Design - 8200 and 9300 vector
Mains chokes
Technical data
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Lenze 59
Design - 8200 and 9300 vector
Mains chokes
Order ref. a [mm] b [mm] c [mm] d [mm] e [mm] f [mm] k [mm] m [mm] n [mm]
ELN1-0900H005 66 67 50 53 80 62 80 4.8 9
ELN1-0500H009 66 67 50 53 80 62 80 4.8 9
ELN1-0350H014 96 77 84 61 96 86 86 5.8 11
ELN1-0160H017 96 77 84 61 96 86 86 5.8 11
ELN3-0700H003 65 44 50 30 92 70 56 4.5 9
ELN3-0450H004 65 50 50 36 92 70 62 4.5 9
ELN3-0350H006 74 48 56 34 105 84 60 4.5 9
ELN3-0250H007 120 61 84 45 130 105 73 6.0 11
ELN3-0160H012 150 70 90 54 155 130 81 6.0 11
ELN3-0120H017 120 65 109 51 162 110 80 5.0 10
ELN3-0120H025 150 76 140 61 180 140 95 5.0 10
ELN3-0088H035 180 91 161 74 225 165 120 6.3 11
ELN3-0075H045 180 91 161 74 225 165 120 6.3 11
ELN3-0055H055 228 88 206 69 263 205 120 6.3 11
ELN3-0038H085 228 111 206 94 263 205 140 6.3 11
ELN3-0027H105 228 111 206 94 273 205 150 6.3 11
ELN3-0022H130 264 102 240 81 265 237 135 6.3 11
ELN3-0017H170 264 128 240 107 257 237 166 8.3 16
ELN3-0014H200 300 114 274 88 290 265 135 8.3 16
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60 Lenze
Design - 8200 and 9300 vector
Mains chokes
k
ELN1-...
e
f
m n
c d
a b
ELN3-... k
e
f
m n
c d
a b
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Lenze 61
Design - 8200 and 9300 vector
RFI filters
This limiting value class is often required for industrial If the drive is not being operated on an industrial network
networks operating separately from mains supplies in but in a residential area, it may cause interference on other
domestic areas. The noise emitted by the connected devices such as radio and television receivers. In this case
consumers must not exceed the defined characteristic. In you must provide a means of radio interference
order to meet the requirements of limiting value class A, suppression to EN 55011, limiting value class B. Threshold
you must connect an RFI filter before the devices. characteristic B is significantly lower than and includes
threshold characteristic A.
Technical data
Device RFI filter for operation with mains choke RFI filter for operation without mains choke
Order ref. Ir [A] Umains [V] m [kg] Order ref. Ir [A] Umains [V] m [kg]
8201 EZF1-006A002 6.0 0.25 EZF1-006A002 6.0 0.25
8202 EZF1-009A002 9.0 0.6 EZF1-009A002 9.0 230 0.6
230
8203 EZF1-018A002 18.0 0.8 EZF1-018A002 18.0 0.8
8204 EZF1-018A002 18.0 0.8 Not permitted
8211 EZF3-008A003 8.0 1.0 EZF3-008A003 8.0 1.0
8212 EZF3-008A003 8.0 1.0 EZF3-008A003 8.0 400 1.0
8213 EZF3-008A003 8.0 1.0 EZF3-008A003 8..0 1.0
8214 EZF3-008A003 8.0 1.0 Not permitted
400
8215 EZF3-016A003 16.0 2.0 EZF3-016A003 16.0 2.0
8216 EZF3-016A003 16.0 2.0 EZF3-024A001 24.0 400 2.0
8217 EZF3-016A003 16.0 2.0 EZF3-024A001 24.0 2.0
8218 EZF3-024A001 24.0 2.0 Not permitted
The RFI filters for 8202-8218 have been designed so that A mains filter is available for 8241-8246 and 8221-8227
they can be installed underneath the inverter. frequency inverters instead of the combination of RFI filter
The footprint RFI filters for 8202 frequency inverters can and mains choke (see following pages).
also be used for 8201 frequency inverters.
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62 Lenze
Design - 8200 and 9300 vector
RFI filters
This limiting value class is often required for industrial If the drive is not being operated on an industrial network
networks operating separately from mains supplies in but in a residential area, it may cause interference on other
domestic areas. The noise emitted by the connected devices such as radio and television receivers. In this case
consumers must not exceed the defined characteristic. In you must provide a means of radio interference
order to meet the requirements of limiting value class A, suppression to EN 55011, limiting value class B. Threshold
you must connect an RFI filter before the devices. characteristic B is significantly lower than and includes
threshold characteristic A.
Technical data
Device RFI filter for operation with mains choke
Order ref. Ir [A] Umains [V] m [kg]
8211 EZF3-008A003 8.0 1.0
8212 EZF3-008A003 8.0 1.0
8213 EZF3-008A003 8.0 1.0
8214 EZF3-008A003 8.0 1.0
400
8215 EZF3-016A003 16.0 2.0
8216 EZF3-016A003 16.0 2.0
8217 EZF3-024A001 24.0 2.0
8218 EZF3-024A001 24.0 2.0
The RFI filters for 8202-8218 have been designed so that A mains filter is available for 8241-8246 and 8221-8227
they can be installed underneath the inverter. frequency inverters instead of the combination of RFI filter
The footprint RFI filters for 8202 frequency inverters can and mains choke (see following pages).
also be used for 8201 frequency inverters.
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Lenze 63
Design - 8200 and 9300 vector
RFI filters
Figure A
Figure B
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Lenze 65
Design - 8200 and 9300 vector
Mains filter A
Technical data
Device Mains filter
Order ref. Ir [A] L [mH] Umains [V] m [kg]
8201 EZN2-004A001 4.0 2.0 230 0.9
8202 EZN2-008A001 8.0 1.2 230 1.8
8203 EZN2-013A001 13.0 0.7 230 3.0
8204 EZN2-017A001 17.0 0.5 230 3.0
8241 / 9321EV EZN3A2400H002 1.5 24.0 400...480 0.8
8242 / 9322EV EZN3A1500H003 2.5 15.0 400...480 1.15
8243 / 9323EV EZN3A0900H004 4.0 9.0 400...480 1.55
8244 / 9324EV EZN3A0500H007 7.0 5.0 400...480 2.55
8245 / 9325EV EZN3A0300H013 13.0 3.0 400...480 5.2
8246 / 9326EV EZN3A0150H024 24.0 1.5 400...480 8.2
8221 / 9327EV EZN3A0110H030 30.0 1.1 400...480 16.0
8222 / 9328EV EZN3A0080H042 42.0 0.8 400...480 17.0
8223 / 9329EV EZN3A0055H060 60.0 0.55 400...480 30.0
8224 / 9330EV EZN3A0037H090 90.0 0.37 400...480 40.0
8225 / 9331EV EZN3A0030H110 110.0 0.30 400...480 46.0
8226 / 9332EV EZN3A0022H150 150.0 0.22 400...480 60.0
8227 / 9333EV EZN3A0017H200 200.0 0.17 400...480 90.0
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66 Lenze
Design - 8200 and 9300 vector
Mains filter A
Technical data
Device Mains filter
Order ref. Ir [A] L [mH] Umains [V] m [kg]
8241 / 9321EV EZN3A2400H002 1.5 24.0 400...480 0.8
8242 / 9322EV EZN3A1500H003 2.5 15.0 400...480 11.5
8243 / 9323EV EZN3A0750H005 5.0 7.5 400...480
8244 / 9324EV EZN3A0400H009 9.0 4.0 400...480
8245 / 9325EV EZN3A0300H013 13.0 3.0 400...480 5.2
8246 / 9326EV EZN3A0150H024 24.0 1.5 400...480
8221 / 9327EV EZN3A0080H042 42.0 0.8 400...480 15.0
8222 / 9328EV EZN3A0060H054 60.0 0.55 400...480 22.0
8223 / 9329EV EZN3A0055H060 60.0 0.55 400...480 30.0
8224 / 8225 EZN3A0030H110 110.0 0.30 400...480 45.0
9330 / 9331EV
8226 / 9332EV EZN3A0022H150 150.0 0.22 400...480 60.0
8227 / 9333EV EZN3A0017H200 200.0 0.17 400...480 90.0
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Lenze 67
Design - 8200 and 9300 vector
Mains filter A
Figure A
m n
c d
a b
k
Figure B k
e
f
m n
c d
a b
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68 Lenze
Design - 8200 and 9300 vector
Mains filter B
Technical data
Device Mains filter
Order ref. Ir [A] L [mH] Umains [V] m [kg]
8241 / 9321EV EZN3B2400H002 1.5 22.0 400...460 2.5
8211 / 8242 / 9322EV EZN3B1500H003 2.5 15.0 400...460 3.0
8212 / 8243 / 9323EV EZN3B0900H004 4.0 9.0 400...460 3.3
8213 EZN3B0750H005 5.0 7.5 400...460 4.0
8214 / 8244 / 9324EV EZN3B0500H007 7.0 5.0 400...460 4.7
8215 EZN3B0400H009 9.0 4.0 400...460 6.5
8216 / 8245 / 9325EV EZN3B0300H013 13.0 3.0 400...460 12.2
8217 EZN3B0250H015 15.0 2.5 400...460 14.0
8218 / 8246 / 9326EV EZN3B0150H024 24.0 1.5 400...460 15.3
8221 / 9327EV EZN3B0110H030 30.0 1.10 400...480 20.0
8222 / 9328EV EZN3B0080H042 42.0 0.80 400...480 20.0
8223 / 9329EV EZN3B0055H060 60.0 0.55 400...480 32.0
8224 / 9330EV EZN3B0033H090 90.0 0.37 400...480 42.0
8225 / 9331EV EZN3B0030H110 110.0 0.33 400...480 50.0
8226 / 9332EV EZN3B0022H150 150.0 0.22 400...480 65.0
8227 / 9333EV EZN3B0017H200 200.0 0.17 400...480 95.0
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70 Lenze
Design - 8200 and 9300 vector
Mains filter B
Technical data
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Lenze 71
Design - 8200 and 9300 vector
Mains filter B
Figure A d
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72 Lenze
Design - 8200 and 9300 vector
Footprint mains filters limiting value class A and B (15 kW 90 kW)
Note:
Max. permissible motor cable lengths in order to meet the requirements of limiting value class A/B: 50 m (A) or
10 m (B).
The frequency inverter is installed on the footprint mains filter using the standard fixtures included in the scope of
supply of the frequency inverter.
The mains filters meet the requirements of UL/cUL.
Schematic diagram
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Lenze 73
8200 and 9300 vector ranges
Subassembly mains filter limiting value class A and B (15 kW ... 90 kW)
Note:
Max. permitted motor cable lengths in compliance with limiting value class A or B: 50 m (A) or 10 m (B).
The frequency inverter is installed on the subassembly mains filter using the standard fixtures included in the
frequency inverters scope of supply.
The mains filters meet the requirements of UL/cUL.
Schematic diagram
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74 Lenze
Design - 8200 and 9300 vector M
3~
Output filters should be used to reduce the load on the motor cables. Motor filters and sinusoidal filters ensure the
motor coil, as well as to reduce the capacitive leakage safe operation of your drive up to 400 m motor cable
currents to PE that may be caused by the use of long length.
Note:
- If you are using motor cables > 200m (shielded) or > 400m
(unshielded), please contact Lenze.
- If a number of motors are operating in parallel on the
output of one inverter, the following formula should be
used to calculate the length of the motor cable:
l res = (l1 + l2 + ...ln) * n
l res = resulting length
l1, l2 = individual motor cable lengths
n = number of parallel motor cables
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Lenze 75
M
3~ Design - 8200 and 9300 vector
Motor filter
A motor filter is required: The typical mains voltage drop via the motor filter at rated
For long motor cables current and rated frequency is 2 - 3% of the output
> 50 m (shielded) or > 100 m (unshielded) voltage
If motors are used with an insulation system not suited The filters indicated are suitable for a mains voltage of up
for inverter operation. Lenze motors feature insulation to 3 x 460 V 10%
with a high thermal reserve. The +UG and UG terminals must be connected with the
same cable cross-section as the motor cable.
Please note:
The frequency inverter is also loaded with approx. 12%
of the motor filter rated current.
Shielded motor cables are required for a CE-typical
installation
Technical data for 150% overload
Device Motor filter
Order ref. Inductance [mH] Ir [A] Umains [V] m [kg]
8201 ELM3-030H003 3.0 2.5 3 x 230 4.0
8202 ELM3-020H004 2.0 4.0 3 x 230 4.0
8203 ELM3-010H010 1.0 10.0 3 x 230 7.0
8204 ELM3-014H010 1.4 10.0 3 x 230 7.0
8211/ 8241/ 8242 / 9321EV / 9322EV ELM3-030H004 3.0 4.0 3 x 460 4.0
8212 / 8243 / 9323EV ELM3-030H004 3.0 4.0 3 x 460 4.0
8213 ELM3-014H010 1.4 10.0 3 x 460 7.0
8214 / 8244 / 9324EV ELM3-014H010 1.4 10.0 3 x 460 7.0
8215 ELM3-014H010 1.4 10.0 3 x 460 7.0
8216 / 8245 / 9325EV ELM3-007H025 0.7 25.0 3 x 460 14.0
8217 ELM3-007H025 0.7 25.0 3 x 460 14.0
8218 / 8246 / 9326EV ELM3-007H025 0.7 25.0 3 x 460 14.0
8221-8222 / 9327-28EV ELM3-004H055 0.4 55.0 3 x 460 40.0
8223-8227 / 9329-33EV on request
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76 Lenze
Design - 8200 and 9300 vector M
3~
Motor filters
d e
a b
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Lenze 77
M
3~ Design - 8200 and 9300 vector
Sinusoidal filters
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78 Lenze
Design - 8200 and 9300 vector M
3~
Sinusoidal filters
d e
a b
e g
d
b
a
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Lenze 79
n
Braking
Options
Braking with brake unit Selecting brake resistors
If a motor is braked quickly by the frequency inverter, the Brake resistors are selected according to the continuous
motor will operate in generative mode and feed back energy loss exhibited and the energy to be braked.
energy to the frequency inverter. The DC bus voltage of The following formula is used to calculate the rated power
the frequency inverter increases. If the voltage is too high, of the brake resistors:
the frequency inverter will lock the power stages and the
motor will coast to a stop. By using a brake unit tBr 1 Wkin
PN x Pmax ; Pmax =
comprising a brake module with integrated resistor or tzyk 2 tBr
brake chopper with external resistor, the feedback energy
can be dissipated via the brake resistor and converted into The maximum kinetic energy to be suppressed is
heat. The drive can be braked under controlled conditions. calculated on the basis of the peak brake power and the
maximum duty time of the brake chopper.
Feedback mode
A supply and feedback module can also be used as an Wmax = Pmax t0max
alternative, in particular on multi-axis and interconnected
drives. These components help to reduce energy Pmax: Brake power during braking
consumption and costs.
tBr: Braking time
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80 Lenze
n
The 8251 and 8252 brake modules are supplied with a The 8251 brake module is for 8201 - 8204 single-phase
built-in brake resistor. The maximum peak brake power is inverters; the 8252 brake module is for 8211 - 8218 three-
2.0 kW with a duty cycle of 3% for a maximum of phase inverters. If a higher brake power is required, the
10 seconds. 8253 brake chopper can be used with an appropriate brake
resistor.
k
g
1)
c3
b
d b
c2
1)
c1 (T1) (T2)
-UG +UG RB1 RB2 PE
(T1) (T2) a
-UG +UG RB1 RB2 PE f
a f e
e
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Lenze 81
n
The 9351 brake module is supplied with a built-in brake 8241-8246, 8221-27 and 9321-33 devices. If a higher brake
resistor. This brake resistor has a resistance of 47 ohms. power is required, the 9352 brake chopper can be used with
The maximum peak brake power is 12 kW at a threshold of an appropriate external brake resistor.
765 V DC. At a pulse/break ratio of 1:250, the maximum
duty time is 2 seconds. Depending on the brake power
required, the brake module can be used with all
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82 Lenze
n
Lenze
b1 d b
g e
a
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Lenze 83
n
8253 and 9352 brake choppers can be optimised for the The brake chopper can be mounted directly adjacent to
required brake power. For this purpose, the brake three-phase 8200 frequency inverters
choppers are operated with an external brake resistor. The (8253 for 8211-18, 9352 for 8241-46, 8221-27 and
minimum brake resistance is 47 ohms on the 8253 and 9321-33EV). If a lower brake power is required, a brake
18 ohms on the 9352. module with an integrated brake resistor can be used.
Assignment of brake resistor/brake chopper to frequency inverter (example for standard application)
Device Brake chopper Brake resistor
Order ref. Minimum Order ref. Resis- Peak Perm. Thermal m
Resistance tance power power capacity
[ohm] [ohm] [kW] [W] [kWs] [kg]
8211 EMB8253-E 47 ERBM470R100W 470 1.0 100 15 0.6
8212 EMB8253-E 47 ERBM370R150W 370 1.5 150 22.5 1.0
8213 EMB8253-E 47 ERBM240R200W 240 2.0 200 30 1.3
8214 EMB8253-E 47 ERBD180R300W 180 3.0 300 45 2.0
8215 EMB8253-E 47 ERBD100R600W 100 5.5 600 90 3.1
8216 EMB8253-E 47 ERBD082R600W 82 6.5 600 90 4.1
8217 EMB8253-E 47 ERBD068R800W 68 8.0 800 120 4.1
8218 EMB8253-E 47 ERBD047R01k2 47 12.0 1200 180 4.9
8241 / 9321EV EMB9352-E 18 ERBM470R050W 470 1.0 100 15.0 0.6
8242 / 9322EV EMB9352-E 18 ERBM470R100W 470 1.0 100 15.0 0.6
8243 / 9323EV EMB9352-E 18 ERBM370R150W 370 1.5 300 22.5 1.0
8244 / 9324EV EMB9352-E 18 ERBD180R300W 180 3.0 300 45.0 2.0
8245 / 9325EV EMB9352-E 18 ERBD100R600W 100 5.5 600 90.0 3.1
8246 / 9326EV EMB9352-E 18 ERBD047R01k2 47 12.0 1200 180.0 4.9
8221 / 9327EV EMB9352-E 18 ERBD033R02k0 33 17.0 2000 300 7.1
8222 / 9328EV EMB9352-E 18 ERBD022R03k0 22 26.5 3000 450 10.6
8223 / 9329EV EMB9352-E 18 ERBD018R03k0 18 32.5 3000 450 10.6
8224 / 9330EV EMB9352-E (2 x) 18 ERBD022R03k0 (2 x) 22 26.5 3000 450 10.6
8225 / 9331EV EMB9352-E (2 x) 18 ERBD018R03k0 (2 x) 18 26.5 3000 450 10.6
8226 / 9332EV EMB9352-E (3 x) 18 ERBD022R03k0 (3 x) 22 26.5 3000 450 10.6
8227 / 9333EV EMB9352-E (3 x) 18 ERBD018R03k0 (3 x) 18 32.5 3000 450 10.6
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84 Lenze
n
k
8253 g
d b
(T1) (T2)
-UG +UG RB1 RB2 PE
a f
e
9352
Lenze
b1 d b
g e
a
Brake units
L1
Please note: L2
The assignments listed in the table for the external L3
N
brake resistors permit a maximum braking time of up
PE
to 15 seconds F1...F3 OFF
The relative duty time of 10% for a maximum of K10
15 seconds K10
ON
The reference variable for the assignment is the set Z3
permanent power of the device.
Although a higher brake power can be achieved by
using other resistors or by connecting a number of L1 L2 L3 PE +UG-UG -UG +UG PE T1 T2
K10
X1
K10
RFR
M
PE 3
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Lenze 85
n
c k d
g b
a
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86 Lenze
n
Brake resistor a b c d e f g h
Order ref. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
ERBD180R300W 440 89 354 64 115 326 6.5 13
ERBD100R600W 640 89 554 64 115 526 6.5 13
ERBD082R600W 640 89 554 64 115 526 6.5 13
ERBD068R800W 540 177 454 150 115 426 6.5 13
ERBD047R01k2 640 177 554 150 115 526 6.5 13
ERBD033R02k0 640 265 554 240 115 526 6.5 13
ERBD022R03k0 740 177 654 150 229 626 6.5 13
ERBD018R03k0 740 177 654 150 229 626 6.5 13
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Lenze 87
n
9340 supply and feedback modules can be particularly energy. Mains filters can be used for the mains connection
useful for multi-axis and interconnected drives. These are and DC bus fuses for DC-bus operation.
compact devices with IP20 degree of protection. They can Brake modules or brake choppers can also be used
be connected to 8211-8227 and 9321-33EV drive instead of the supply and feedback module. These
controllers as add-on components and mounted directly modules convert the brake energy into heat.
adjacent to 8241-8246, 8221-8227 and 9321-33EV
frequency inverters.
The brake energy of the frequency inverter is fed back into
the mains via the supply and feedback modules.
There are no thermal problems dissipating the brake
Ratings
Type 9341 9342 9343
Mains voltage 320 ... 528 V 0 %
Mains frequency 48 ... 62 Hz 0%
Feedback power [kVA] 1) 8.3 16.6 31.2
Mech. total power
of the motors connected 5.5 11.0 22.0
via the drive controller
(kW)
Rated mains current [A] 12.0 24.0 45.0
Max. mains current [A] 18.0 36.0 67.5
Power loss [W] 100 200 400
1) Electrical output power for motive and generative mode
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88 Lenze
n
Dimensions
Device a [mm] b [mm] b1 [mm] c [mm] c1 [mm] d [mm] d1 [mm] e [mm] e1 [mm] g [mm] k [mm] m [kg]
9341 135 384 350 21.5 92 365 230 250 6.5 30 7.5
9342 135 384 350 21.5 92 365 230 250 6.5 30 7.5
9343 250 404 350 14 205 396 24 230 250 6.5 25 12.5
Lenze Lenze
b1 d b b1 d b
d1 k e
g
k m e1
g c
c1 c c1
a a
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Lenze 89
n
Technical data
Device Mains filter A
Order ref. Ir [A] Umains [V] Inductance [mH] m [kg]
9341 EZN3A0120H012 12.0 480 1.20 4.7
9342 EZN3A0088H024 24.0 480 0.88 12.2
9343 EZN3A0055H045 45.0 480 0.55 15.0
Figure A
Figure B
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90 Lenze
n
DC fuses
Lenze offers a DC busbar system - EWZ 0036 - for DC fuses 14*51 mm.
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Lenze 91
n
DC fuses
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92 Lenze
n
DC fuses
Miscellaneous accessories 2)
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Lenze 93
Design - 8200 and 9300 vector
8201BB operating module
b d
h
g
g1 t
c e
a
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94 Lenze
Design - 8200 and 9300 vector
9371BC operating module
Global DRIVE
RDY IMP Imax Mmax Fail
SH PRG
Par 2 Para 0051
1250 rpm
MCTRL-N-ACT
T
G
IF
PR
SH
P
N
O
RU
ST
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Lenze 95
Design - 8200
Plug-in modules
Connection with external power supply Connection with internal power supply
82xx
82xx
GND ext.
GND ext.
Vcc 12V/15V
GND int.
GND int. Vref 5,2V K1
Uref 5,2V
Vcc 12V
K1
<100k
3k3
> 100k
3k3
3k
62 7 8 9 K11 K12K14 20 28 E1 E2 E3 E4 39
62 7 8 9 K11 K12K14 20 28 E1 E2 E3 E4 39
S1 S2
8274AB
S1 S2
8274AB
A 1 A 1
20 28 E1 E2 E3 E4 39 20 28 E1 E2 E3 E4 39
R > 1k R > 1k
-
PTC 12 ... 30V
+ PTC
I/O module EMZ 8275IB PTC input for motor temperature monitoring
The I/O module enables the frequency inverter to perform (function as 8274)
additional functions. This module is connected in place of 3 digital output terminals for functions (e.g.):
the operating unit and features the following functions: Brake control via Q min signal
Operating indicator for pulse inhibit
Freely programmable output
Connection with external power supply Connection with internal power supply
GND int.
GND int.
GND int.
GND int.
Vcc 24
Vcc 24
Cy 6,8nF Cy 6,8nF
50mA
50mA
50mA
50mA
50mA
50mA
PE connection to PE connection to
+ - 59 A1 42 45 39 11 12 frequency inverter + - 59 A1 42 45 39 11 12 frequency inverter
large-surface large-surface
+ connection to + connection to
Vrms
Vrms
Thermal Thermal
contact contact
15 - 30V DC 0%
15 - 30V DC 0%
Programmable
Programmable
Temperature
Temperature
monitoring
monitoring
function
function
Supply
Supply
Qmin
Qmin
IMP
IMP
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96 Lenze
Design - 8200
Plug-in modules
Connection with external power supply Connection with internal power supply
82xx 82xx
GND 2 GND 2
GND 1 GND 1
Vref 5,2V
K1
Vref 5,2V
K1
<100k
> 100k
3k3
3k3
3k
3k
62 7 8 9 K11 K12K14 20 28 E1 E2 E3 E4 39 PE 62 7 8 9 K11 K12 K14 20 28 E1 E2 E3 E4 39
8276IB
8276IB
JOG1
JOG2
DC brake
CCW rotation
Ctrl. enable
62 7 8 9 K11 K12K14 62 7 8 9 K11 K12K14
CCW rotation
DC brake
JOG1
JOG2
Ctrl. enable
0...10 V + 0...10 V
2 or 12...30 V 2 or
5 mA 5 mA
-
R > 1k R > 1k
82xx 82xx
GND ext. GND 2
Vcc 12V / 15V
GND int.
Vref 5,2V
K1 GND 1 K1
<100k
<100k
3k3
3k3
3k
3k
Setpoint
Ctrl. enable
inversion
Ctrl. enable
rotation
CW/CCW
62 7 R L 62 7 R L
8278IB 8278IB
8 7 - +
8 7 - +
+ + + +
12...30 V
Master voltage 12...30 V
external supply Master voltage
external supply
- - - -
+ +
Master current Master current
-
-
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Lenze 97
Design - 9300 vector
System bus components
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98 Lenze
Design - 8200 and 9300 vector
Setpoint potentiometer
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100 Lenze
Design - 8200 and 9300 vector
Digital display
Digital display
A voltmeter can be connected to the monitor outputs to
display the output frequency or the motor speed.
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Lenze 101
Design - 8200
Communication with a host system
Networking via the RS 232/485 interface Networking via a system bus (CAN)
Attachable modules provide an easy way of networking The 2171IB and 2172IB system bus modules are slave
82XX frequency inverters e.g. with an RS 232 or RS 485 modules with the communication module to CIA DS 301.
interface on a host system (PLC or PC). The modules are These modules can be used to preselect and read out all
attached in place of the operating module. Three versions of the parameters of the drive. Process data can be
are available: transmitted directly in conjunction with a small control
system.
2102IBV001: RS 232/485 interface The 2172IB system bus module can be used to
2102IBV002: RS 485 interface preset the data transmission speed and the addressing
The RS 232 and RS 485 interfaces have been designed (via program switches) for the drive controller. This module
as 9-pin SUB-D connectors. On the RS 485 interface, is particularly useful for servicing applications.
there is an additional screw terminal for connecting
through to the next drive. Networking via host systems with high processing
2102IBV003: Optical fibres speeds
Networking via optical fibres (using a plastic core) is InterBus-S module 2111IB
completely noise-free and very economical. The optical The InterBus-S link via the 2111 module is connected
fibre can be easily adapted through an optical fibre directly to the remote bus. The DRIVECOM profile 21 is
socket at the module. For the host system we offer supported for this connection. A 9-pin SUB-D
simple 2125IB plug-on optical fibre adapters which are connector is used for this extremely user-friendly way
attached to the interface of the communication module of networking a drive controller. A 15 V connection for
on your PLC. an external power supply to the remote bus is also
available on the module.
All three interfaces communicate using the Lenze LECOM Profibus module 2131IB
protocol. The LECOM protocol is completely open for your The PROFIBUS-DP function module is a slave
own applications. It is however also already integrated in connection module with the PROFIBUS-DP
various systems (e.g. Simatic S5), offering a simple option communication profile. This module can simply be
for integration into a control system. Lenze Global Drive attached in the same way as the other fieldbus module.
Control 1 software can be used for parameter setting. It is an interesting way of connecting to a process with
average process dynamics.
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102 Lenze
Design - 9300 vector
Communication with a host system
Networking via the RS 232/485 interface Networking via a system bus (CAN)
Attachable modules provide an easy way of networking All of the drive controller parameters can be preselected
9300 range devices e.g. with an RS 232 or RS 485 and read out. Process data can be transmitted directly in
interface on a host system (PLC or PC). The modules are conjunction with a small control system.
attached in place of the operating module. Three versions
are available: Networking via host systems with high processing
speeds
2102IBV001: RS 232/485 interface InterBus-S module 2111IB
2102IBV002: RS 485 interface The InterBus-S link via the 2111 module is connected
The RS 232 and RS 485 interfaces have been designed directly to the remote bus. The DRIVECOM profile 21 is
as 9-pin SUB-D connectors. On the RS 485 interface, supported for this connection. A 9-pin SUB-D connector
there is an additional screw terminal for connecting is used for this extremely user-friendly way of
through to the next drive. We recommend the addition networking a drive controller. A 15 V connection for an
of the 2101IB level converter for electrical isolation on external power supply to the remote bus is also
the host. available on the module.
2102IBV003: Optical fibres Profibus module 2131IB
Networking via optical fibres (using a plastic core) is The PROFIBUS-DP function module is a slave
completely noise-free and very economical. The optical connection module with the PROFIBUS-DP
fibre can be easily adapted through an optical fibre communication profile. This module can simply be
socket at the module. For the host system we offer attached in the same way as the other fieldbus module.
simple 2125IB plug-on optical fibre adapters which are It is an interesting way of connecting to a process with
attached to the interface of the communication module average process dynamics. An external 24 V power
on your PLC. supply can be used to maintain bus operation.
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Lenze 103
&
Design - 8200
Overview of accessories
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104 Lenze
&
Design - 8200
Overview of accessories
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Lenze 105
&
Design - 8200
Overview of accessories
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106 Lenze
&
Design - 8200
Overview of accessories
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Lenze 107
&
Design - 8200
Overview of accessories
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108 Lenze
&
Design - 8200
Overview of accessories
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Lenze 109
&
Design - 8200
Overview of accessories
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110 Lenze
&
Design - 8200
Overview of accessories
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Lenze 111
Design - 9300 vector
Overview of accessories
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112 Lenze
Design - 9300 vector
Overview of accessories
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Lenze 113
&
Design - 9300 vector
Overview of accessories
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114 Lenze
&
Design - 9300 vector
Overview of accessories
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Lenze 115
&
Design - 9300 vector
Overview of accessories
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116 Lenze
&
Design - 9300 vector
Overview of accessories
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Lenze 117
Application examples
M
3~
Connecting diagrams
F1, F2* Line protection, F2* only with 2 AC/PE/190 - 260 V power supply
K10, K10* Mains contactor, K10* only with 2 AC/PE/190 - 260 V power supply
Z1 Mains choke/mains filter, see Accessories
Only operate the 8204E with an assigned mains choke/mains filter
Z2 Motor filter/sinusoidal filter, see Accessories
Z3 Brake chopper/brake module, see Accessories
RB Brake resistor, see Accessories
RB Temperature monitoring for brake resistor
-X1 Terminal strip in control cabinet
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118 Lenze
Application examples
M
Connecting diagrams 3~
8221...27
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Lenze 119
Application examples
M
3~
Connecting diagrams
8201E...8218E
82XX
GND 2
GND 1
K1
Vcc
>100k
Vref 3k 3k 3k 3k 3k
3k3
5,2V
R . 1k
8201E...8218E
82XX
GND 2
GND 1
K1
>100k
Vref Vcc 3k 3k 3k 3k 3k
3k3
5,2V
-
12...30V
R . 1k
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120 Lenze
Application examples
M
Connecting diagrams 3~
824XE, 822XE
GND 2
GND 1
K1 K2
Vcc
>100k
3k 3k 3k 3k 3k
3k3
Vref 15V
5,2V
PTC
R 1k Sx
If the power is being supplied by an external control voltage (+12 ... +30 V)
824XE, 822XE
GND 2
GND 1
K1 K2
Vcc
>100k
3k3
Vref 3k 3k 3k 3k 3k
5,2V 15V
-
12...30V PTC
Sx
R 1k
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Lenze 121
Application examples
M
Connecting diagrams 3~
EVF93XX
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Lenze 123
Application examples
M
3~
Connecting diagrams
GND 2
24V
_
+
=
93XX
22k 10R
Prozessor-
board
50mA
50mA
50mA
50mA
3k
3k
3k
3k
3k
3k
3k
GND 2
X5 28 E1 E2 E3 E4 E5 39 A1 A2 A3 A4 59
R L _
RFR =
+
24V
GND 2
24V
_
+
=
93XX
22k 10R
Prozessor-
board
50mA
50mA
50mA
50mA
3k
3k
3k
3k
3k
3k
3k
GND 2
X5 28 E1 E2 E3 E4 E5 39 A1 A2 A3 A4 59
R L
RFR
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124 Lenze
Application examples
M
Applications 3~
K1
L1
L2
L3
N
PE
F1...F3
Z1
F4 F5 F6 F7 F8 F9
L1 L2 L3 PE +UG -UG L1 L2 L3 PE +UG -UG L1 L2 L3 PE +UG -UG
M M
PE 3 PE 3
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Lenze 125
Application examples
M
3~
Applications
K1
L1
L2
L3
N
PE
F1...F3
Z1
F4 F5 F6 F7 F8 F9
L1 L2 L3 PE +UG -UG L1 L2 L3 PE +UG -UG L1 L2 L3 PE +UG -UG
Z2
PE U V W PE U V W
M M
PE 3 PE 3
Z1 Mains filter
Z2 Supply and regenerative feedback module
F1 . . . F3: Mains fuses
F4 . . . F9: DC fuses
K1: Mains contactor
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126 Lenze
Application examples
M
Applications 3~
2101
Pressure setpoint
Druck-Sollwert
z. B. from
e.g. von PC/SPS
PC/PLC
Bedienterminal
control terminal
20
62
7 28 RFR
8 p
9 E1 Down -
Error message
Strungsmeldung K11
E2 Up
z. B. SPS K12
e.g. PLC K14 E3 JOG +
pressure sensor Drucksensor
E4 H/RE
0 ... 10V, 0/4 ... 20mA
0...10V,(externe
0/4 ... 20 mA
Hilfsenergie/
Versorgung
(external erforderlich)
auxiliary power/
power supply required)
Z2 X1
W
W
V
V M Pump
Pumpe
U
U 3~
-UG
+UG
L3
L2
L1
Z1
K1
F1
L1L2L3
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Lenze 127
Application examples
M
3~
Applications
Speed setpoint
X1 Belt
DCC
W
STP
control
V M
SH PRG U
RUN
3~
Mist
collector
20
7
8
28 RFR Lenze Water
E3 injection
39 Speed setpoint
DCC
control Heat
STP
exchanger
Inverter 1 SH PRG -
RUN Circulation
pump -
Z2 Water Cold
treatment water
W
7
8 M
V 3~
U
-UG
+UG W V U
X1
L3
L2 Inverter 2
L1
Z1 Z2
W
V
L1 U
L2 -UG
L3 +UG
F1 K1 L3
L2
L1
Z1
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
128 Lenze
Application examples
M
Applications 3~
Water tank
Wasserbehlter
Lenze
Level setpoint
Fllstands-Sollwert
00......10V,
10 0/4
V, 0/4 ... 20 mA
... 20mA
STP
SH PRG
RUN
20
28 RFR
7 E1
8279
+
39
-
Drucksensor
Pressure sensor
0 ... 10V, 0/4 ... 20mA
0 ...10 V,
(externe 0/4 ... 20 mA (external
Hilfsenergie/
Versorgung erforderlich) supply
auxiliary power/power
X1
Z2
W required) Abflu
Outlet
W
V
V M Frderpumpe
U 3~
U Feed pump
-UG
+UG
L3
L2
L1
Zuflu
Inlet
Z1
K1
F1
L1 L2 L3
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
Lenze 129
Application examples
M
3~
Applications
Step control
Applications in which the drive should repeatedly turn a The execution of a step is started via a digital input.
specific number of revolutions. This type of application is
used for example to move unit loads on a conveyor belt Functions used:
sequentially or for dosing specific amounts repeatedly on Optimum acceleration ramp generation
worm conveyors. Speed measurement
The conveyor speed and path or dosing speed and amount Brake control
are controlled independently of one another via the two
analog inputs.
Dosierantrieb
Dosing drive
Frderantrieb
Conveyor drive
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
130 Lenze
Application examples
M
Applications 3~
Traversing control
Spindle drives for moving material by means of winding. Functions used:
The speed of the winding drive is transferred in an analog Constant path ramp generation
input which is used to control the speed of the winder. The Speed measurement
reversing of the direction of rotation is controlled via digital Pilot frequency input
inputs. Limit switches operating as normally closed
switch/break contacts which disable the active direction of
rotation can for example be used for this purpose.
Wickelantrieb
Winding drive
Fhrungssollwert
Reference setpoint
(Wickelantrieb)
(winding drive)
Linkslauf
ccw rotation Rechtslauf
cw rotation
Traversing drive
Verlegeantrieb
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
Lenze 131
Application examples
M
3~
Applications
Warm-up
Aufheizen AufrauhenNapping
der Oberflche
Raw material
Rohmaterial
M M M M M
Main setpoint
Hauptsollwert
Pilot frequency
Leitfrequenz
Main drive
Hauptantrieb Slave drive
Folgeantriebe
Pilot frequency-master
Leitfrequenz - Master Pilot frequency-slave
Leitfrequenz - Slave(rail/cascade)
(Schiene/Kaskade)
9300 vector frequency inverter
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
132 Lenze
Application examples
M
Applications 3~
V Linie
V Line Tnzer
Dancer Aufwickler
Winder
R-Lauf
cw rot.
L-Lauf
ccw rot.
Durchmesser-
Diameter
pre-set
Preset
Tnzerlage
Dancer position
Liniengeschwindigkeit
Line speed Anfangs-
Initial diameter
durchmesser
Basic structure of a dancer position controller with calculation of diameter via the internal diameter calculator
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
Lenze 133
Application examples
M
3~
Applications
V Line
V Linie Tnzer
Dancer Aufwickler
Winder
cw rot.
R-Lauf Durchmesser-
Diameter
sensor sensor
L-Lauf
ccw rot.
Dancer position
Tnzerlage
Diameter
Durchmesser
Line speed
Liniengeschwindigkeit
Basic structure of a dancer position controller with external diameter detection via a diametrical sensor
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - e.mail: info@ctiautomation.net
134 Lenze