C o mp r e ss i o n S y s t e ms

Turbo Air 6000

Centrifugal Compressor
Oil-Free Air
Why Compression Systems?
Oi l - F r ee A i r E a s y Op eration Ea sy M a in ten a n ce
P revents oil contamination of The new Maestro Suite of N  o wearing parts requiring
your system Controls offers three models, periodic changes or replacement
Removes the potential for one of which is sure to be in in the compression elements
compressed air pipeline fires tune with the needs of your No oil removal filters to clean
caused by oil carryover application. Whichever model Accessible horizontally-split gear
Eliminates costly waste disposal you choose, Maestro provides box for quick inspection
problems associated with oil-laden the compressor industry's most Intercooler and aftercooler bundles
condensate advanced control system to are easily removed for cleaning
Eliminates the expense and improve efficiency and save Water in the tube design
associated maintenance energy dollars intercooler and aftercooler
requirements of oil removal filters, Easy-to-use, totally allows for simple mechanical
since no oil enters the compressed automatic operation cleaning
air stream in the compressor Maintenance free dry coupling
H ig h Relia bility
S i mpl e I ns tal l at ion Thrust loads absorbed at low speed Lowest Cost Op erati o n
C  omplete package including No wearing parts True
 unloading capability. Energy
aftercooler, controls, motor, and Non-contact air and oil seals savings and increased uptime
lubrication system Stainless steel compression elements translate to minimum operating
Minimum number of Conservative high-quality life cycle costs
external connections gear design Excellent part-load efficiencies for
Compact design requires Unlimited life pinion bearing design any operating load
minimum floor space No sliding or rubbing parts in the
Meets OSHAs sound level require- compression process causing wear
ments without sound enclosure and thereby efficiency loss

Lowest Compressor Operating Life Cycle Cost

Over time, the energy required to Compared to other machines of The power savings delivered can
power a compressed air system is similar capacity, Turbo Air 6000 significantly speed up the payback
the largest cost associated with a compressors are the most efficient on your initial investment and the
compressor, particularly in todays oil-free compressors at full load, savings continue to build the more
fluctuating energy markets. That is part load, and no load. you use the Turbo Air 6000.
why, to determine the best return on
your investment over the life cycle EN ERG Y LIFE CY CLE CO S T CO M PARI S ON
of a compressor, it is important to O V ER 10 YEAR S O PERATION 80% LOADED
consider the initial investment, energy 120%
consumption and maintenance.
As the chart demonstrates, 100%
the Turbo Air 6000 provides the
lowest total life cycle cost of any 80%
compressor, including dry screw,
variable speed drive (VSD) screw, and 60%
other centrifugal compressors. Keep
in mind, VSD manufacturers often 40%
tout energy savings with unrealistic
turndowns, in excess of 50%. At 20%
this point, you would be better off
purchasing a smaller compressor 0%
and reducing your initial investment.
CO M PRE SS ION
Also, as screw compressors wear out, SY S TE M S
V S D S CREW D RY S C R E W
M A I N TEN A N CE O TH ER
energy consumption increases. CEN TRI F U G A L
I N V ES TM EN T
Turbo Air 6000 Centrifugal Compressors
Th e m o s t ef f i c ie n t B a s ic In sta llation Arra n g emen t
pa ckage avai l a b l e
Easy, low cost installation and
operation. Includes control center,
built-in aftercooler and packaged
check valve.

2205 mm/86.81 inches

Compressor Motor Sizes Available:
600-1305 kW / 800-1750HP
Compressor Discharge Pressure Ranges:
3.5-10 BAR, G / 50-150 psig
Compressor Flow Ranges:
113-227 m3/min / 4,000-8,000 CFM
Compressor Weight:
6,350 kg / 14,000 lbs Typical
(Motor Dependent) 4210 mm/165.74 inches 2629 mm/103.52 inches

Ty p i c al Per f or m a n c e C u rv e f or 9 5 2 K W/ 8.6 BAR, G 1250 H P/ 125 PSIG

12.0

10.0
32%
Turndown Impellers Advanced design combines the best features
BAR, G

8.0
of a semi-radial backward leaning impeller.
6.0

4.0

2.0

950.

900.

850.
kW

800.
Vaned Diffusers Matching diffusers for superior efficiency.
750.

700.

650.
120. 130. 140. 150. 160. 170. 180. 190.
m3/min

Ty p i c al P & ID

SD
VI
C/P

Control VE
Discharge
Center PI
C/P
Pressure
SD
Connection
Stage 1 Stage 2 TI Stage 3 PE
C/P
M TE
8/10" Pipe 8" Pipe

Inlet 1st Stage

Guide 2nd Stage Aftercooler
Vane Intercooler Intercooler

Condensate Drain Condensate Drain Condensate Drain

1/2" NPT 1/2" NPT
Bypass Valve M PO 1/2" NPT

To
Control
Center
 C o mp r e ss i o n S y s t e ms

Lu b r i c ati o n S ys t e m

Self contained, low pressure Intercoolers/Aftercoolers Water-in-tube

lubrication system. intercooler and aftercooler bundles slide out
for easy inspection and cleaning.

3/8"
NPTM

Check MaestroTM controls packaged

Valve
Lube Oil
VG as standard.
Reservoir
Bleed
Valve
LI Main Stage 3 Stage 1 Stage 1 Bullgear
Pump Pinion Pinion Pinion Bearings

PVC

TE
Regulator
3/4" PE
Drain Check Valve
Plugged
PE Filter
Auxiliary
Oil Pump
TVC
Horizontally Split Gear Box Allows for easy
access when the customers maintenance
O/C
policy requires periodic inspection.

Coolant Lines
(Optional Manifold)

Oil Seal Air Seal

Oil Supply

Bearing

Viscous Damper

Housing

Superior Pinion Bearing Design Seals Non-contact, non-wearing labyrinth Variable Inlet Guide Vanes Variable inlet
For unlimited life and operation at air and oil seals. No buffer air required for guide vanes can offer power savings of up
any load. oil-free air. Eliminates the need for periodic to 9%. Inlet vanes impart a whirling motion
replacement of carbon seals. to the inlet air flow in the same direction as
the impeller operation, reducing the work
input. Net power savings at reduced flow or
on days colder than the design temperature.
Inlet vanes are positioned close to the
impeller to achieve maximum benefit.
 C o mp r e ss i o n S y s t e ms

Control Systems
Cameron's Compression Systems can provide the right
control system engineered for your applications.

Maes tr o t m Sui t e of C on t r ol s
Maestro is the new suite of control systems from
Cameron. The Maestro suite contains a model that
is sure to be in tune with your needs.

Maes tr o t m L eg e n d

Provides comprehensive control of your centrifugal

compressor and can be configured to coordinate the
operation of multiple compressors
Maintain plant pressure to within 0.07 0.14 bar/12
PSI, which allows overall pressure reduction to improve
efficiency and reduce air leakage losses, saving energy
dollars

Maes tr o t m PL C

Utilizes an open architecture Allen Bradley PLC,

which enables you to use off-the-shelf components that
match other panels in your plant
Available in three control methods: Constant
Pressure, Auto/Dual, and Mass Flow

Maes tr o t m E Z

An economical control system for basic

compressor operation
A standardized PLC solution with broad built-in
capabilities designed for simplified use
 C o mp r e ss i o n S y s t e ms

Locations to Serve You Worldwide

He a d q u a rt e r s
16250 Port Northwest Drive
Houston, TX 77041 USA
Tel 713.354.1900
Fax 713.354.1923
m a n u fa c t u r i n g & Engine e r ing
Ce n t e r o f e x c e l l e nce
3101 Broadway
P.O. Box 209
Buffalo, New York
14225-0209 USA
Toll Free: 877.805.7911
Tel 716.896.6600
Fax 716.896.1233
www.c-a-m.com
Sa l e s O f f i c e s
North America
3070 Bristol Pike Suite 106
Bensalem, PA 19020 USA
Tel 215.245.9150
Fax 215.245.9170
Europe/Middle East/Africa
Via Cantu 8/10
20092, Cinisello Balsamo (MI), Italy
Tel 39.02.6129.2010
Fax 39.02.6129.4240
Mexico
Homero 1804, Desp. 403
Col. Chapultepec Morales
Deleg Miguel Hidalgo
11510 Mexico, D.F.
Tel5255.5395.1114
Fax5255.5395.4162
United Arab Emirates
Dubai World Trade Center
P.O. Box 9213
Dubai
Tel971.4.3313160
Fax971.4.3314417
Asia Pacific
No. 2 Gul Circle
Jurong Industrial Town
Singapore 629560
Tel 656.863.3631
Fax 656.862.1662

Tower A, Room 1701-1703

Chengjian Plaza
No. 18 Beitaipingzhuang
Haidian District
Beijing 100088, China
Tel 86.10.82255700
Fax 86.10.82255711
South America
Alameda Santos, 455
Conj. 212 Paraiso
CEP 01419-0000
Sao Paulo, Brazil
Tel 55.11.3284.1164
Fax 55.11.3284.3872

Cameron's Compression Systems strives for continuous improvement in all aspects

of our business. Cameron's Compression Systems reserves the right to modify
designs and specifications without notice or obligation. Nothing contained in this
brochure is intended to extend any type of warranty, expressed or implied.
2007 Cameron International Corporation | Compression Systems Division | 5/07
Printed in USA