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Nigeria LNG LTD NLNG Six Project

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NIGERIA LNG LTD 2

NLNG SIX PROJECT


NIGERIA LNG LTD 3
NLNG SIX PROJECT

NIGERIA LNG LTD

NLNG SIX PROJECT


OSBL / ASI / CSU
NIGERIA LNG LTD 4
NLNG SIX PROJECT

INTERNAL DOCUMENT REFERENCE : NE-CSU-PRO-F-6053 Rev Status


(STATUS CODE: 0 = Issued for IDC - A = Issued for EC Lagos Team - B = Issued
for Comments - C = Issued for Final Comments - D = Released for Construction)

CC 23/11/06 ERC ISSUED FOR FINAL COMMENTS JAS NSE C C

CB 18/10/06 TW ISSUED FOR COMMENTS JAS NSE B B

CA 05/09/06 TW ISSUED FOR LAGOS EC COMMENT JAS NSE A A


NIGERIA LNG LTD 5
NLNG SIX PROJECT

C0 19/05/06 TW ISSUED FOR IDC JAS NSE 0 0

REV DATE BY DESCRIPTION CHECK APPR.

This document is confidential. The copyright therein is vested in Nigeria LNG Ltd, Lagos, Nigeria. Recipients must obtain the written authority
of the said company before wholly or partly duplicating the contents or disclosing the same to others.
All rights reserved.
NIGERIA LNG LTD 6
NLNG SIX PROJECT

DOCUMENT NUMBER : T-3.112.719 REVISION


CC
NIGERIA LNG LTD 7
NLNG SIX PROJECT
NIGERIA LNG LTD 2
NLNG SIX PROJECT
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NLNG SIX PROJECT Document: NE-CSU-PRO-F-6053


Revision: C
Date: 23/11/06
/conversion/tmp/scratch/359803783.doc
NIGERIA LNG LTD 3
NLNG SIX PROJECT
TABLE OF CONTENT:

Pages

1.0 PURPOSE...........................................................................................................................4
2.0 DEFINITIONS...................................................................................................................4
3.0 CONTROL VALVE LIST.................................................................................................5
4.0 CONCLUSION..................................................................................................................6
5.0 REFERENCES...................................................................................................................6
6.0 Appendices...........................................................................................................................7

NLNG SIX PROJECT Document: NE-CSU-PRO-F-6053


Revision: C
Date: 23/11/06
/conversion/tmp/scratch/359803783.doc
NIGERIA LNG LTD 4
NLNG SIX PROJECT

1.0 Purpose:

The purpose of this document is to confirm the sizes of all the control valves within the
train 5 condensate stabilization unit 2000 for the NLNG Six project.

2.0 Definitions:

NLNG - Nigeria Liquefied Natural Gas


PFS - Process Flow Scheme
PEFS - Process Engineering Flow Scheme
DEP - Design Engineering Practice
W - Mass Flow rate
Fp - Piping Geometry Factor
x - Pressure drop ratio
xT - Pressure drop ratio factor
Y - Expansion Factor
P1 - Valve Inlet Pressure
Cv - Valve Sizing Coefficient
- Specific weight at Inlet Conditions
Fk - Ratio of Specific Heat Factor
K - Head loss Coefficient of a Device
P - Pressure drop across the Control valve
K - Sum of Velocity Head Loss Coefficient of all the Fittings
K1 - Resistance Coefficient of upstream Fittings
K2 - Resistance Coefficient of Downstream Fittings
KB1 - Inlet Bernoulli Coefficient
KB2 - Outlet Bernoulli Coefficient
N2 - Numerical constants
D - Internal Diameter
d - Nominal Valve Size

NLNG SIX PROJECT Document: NE-CSU-PRO-F-6053


Revision: C
Date: 23/11/06
/conversion/tmp/scratch/359803783.doc
NIGERIA LNG LTD 5
NLNG SIX PROJECT

3.0 Control Valve List:

S/No Valve Tag Description PEFS No.


1. 520-FRC-800 From V-2011 to 5-C-2011 via 12-5P 20109- T-12.411.406
31177X T-12.411.407
T-11.613.215
2. 520-FRC-801 From V-2011 to 5-E-2013A/B via 6-5P 20105- T-12.411.406
31177X T-12.613.215
3. 520-PRCA- From 5-V-2013 to Flare via 10-5P 20123- T-12.411.408
803A 31177X T-12.411.409
4. 520-PRCA- From 5-V-2013 to 5-V-2012 via 5-M-2011 T-12.411.408
803B T-12.411.409
5. 520-FRC-804 From 5-E-2013A/B to Condensate Rundown T-12.411.406
Unit 3300 T-2.899.162
6. 520-FICA-805 From 5-P-2012A/B to 5-C-2011 T-12.411.407
T-12.411.408
7. 520-FRC-807 From HTFS to 5-E-2011 T-12.411.407
T-12.460.001
8. 520-FICA-808 From 5-P-2012A/B via 3-5P 20120-31177X to T-12.411.408
5-V-2013
9. 520-LICA-809 From 5-V-2012 to D-WHC Header T-12.411.409
T-12.411.778
10. 520-FRC-809 From Unit 2500 Demethanizer to 5-M-2011 T-12.411.409
T-2.968.185
11. 520-FIC-812 From Condensate Storage to 5-E-2013A/B via T-12.411.406
6-5P-20105-31177X T-12.613.215
12. 520-FRC-815 From Unit 2500 Demethanizer via 8-5P 20131- T-12.411.407
33091X to 5-C-2011 T-12.411.409
T-2.968.185
13. 520-UIC-850 5-K-2011 Stabilizer Compressor Anti-surge T-12.411.409
control valve
14. 441-FIC-782 From HTF train 6 header (16-H 41501-31160X) T-12.460.001
to train 4 return header (16-4H 41352-31160X)
15. 541-FIC-782 From HTF train 6 header (16-H 41501-31160X) T-12.460.001
to train 4 return header (16-5H 41352-31160X)
16. 441-HIC-782 HTF Distribution LNG Train 4 T-12.460.001
17. 541-HIC-782 HTF Distribution LNG Train 5 T-12.460.001
18. 520-HIC-811 5-V-2012 Inlet from 5-M-2011 T-12.411.409
19. 520-HIC-812 520-HIC-811 Bypass T-12.411.409
20. 520-HZ-806 5-C-2011 Overhead to Flare T-12.411.407
21. 520-HZ-814 5-K-2011 Discharge to Flare T-12.411.409
22. 47-PIC-077 From Instrument air distribution header 2-A T-12.455.518
471529-11021Y to train 5 CSU
23. 47-PIC-078 From Instrument air distribution header 2-A T-12.455.518
471528-11021Y to train 5 CSU

HOLD:
1. DELETED

NLNG SIX PROJECT Document: NE-CSU-PRO-F-6053


Revision: C
Date: 23/11/06
/conversion/tmp/scratch/359803783.doc
NIGERIA LNG LTD 6
NLNG
4.0 SIXConclusion:
PROJECT

S/No Valve Tag Phase Size CV CV @ Valve


Calculated Calculated 100% Style
1. 520-FRC-800 VAPOUR 4 114 251 Globe
2. 520-FRC-801 LIQUID 6 119 357 Globe
3. 520-PRCA-803A VAPOUR 10 202.3 240 Globe
4. 520-PRCA-803B VAPOUR 8 342 818 Globe
5. 520-FRC-804 LIQUID 2 21.4 59.7 Globe
6. 520-FICA-805 VAPOUR 3 59.1 121 Globe
7. 520-FRC-807 LIQUID 10 832 946 Globe
8. 520-FICA-808 LIQUID 11/2 11.4 21 Globe
9. 520-LICA-809 LIQUID 2 2.9 13.9 Globe
10. 520-FRC-809 VAPOUR 8 135 570 Globe
11. 520-FIC-812 LIQUID 3 56.3 136 Globe
12. 520-FRC-815 VAPOUR 8 165 567 Globe
13. 520-UIC-850 VAPOUR 6 59 274 Globe
14. 441-FIC-782 LIQUID 6 128.5 322 Globe
15. 541-FIC-782 LIQUID 6 128.5 322 Globe
16. 441-HIC-782 LIQUID 6 145.3 322 Globe
17. 541-HIC-782 LIQUID 6 145.3 322 Globe
18. 520-HIC-811 VAPOUR 10 639 810 Globe
19. 520-HIC-812 VAPOUR 2 17.9 27.3 Globe
20. 520-HZ-806 VAPOUR 6 310.8 688 Globe
21. 520-HZ-814 VAPOUR 4 53.1 156 Globe
22. 47-PIC-077 VAPOUR 1 3.4 17.2 Globe
23. 47-PIC-078 VAPOUR 1 3.4 17.2 Globe

CV calculated have been used to determine and confirm the size of the control valve (based
on Fischer control valve hand book). Final sizing and valve selection will be performed by
vendor.

5.0 References:

1. FISHER Control Valve Handbook, Third Edition

2. T-3.112.040 CN Heat & Material Balance

3. T-12.455.399 PFS Train 5 Condensate Stabilization Unit, Slug


Catcher Emptying/Design case RGCA

4. T-12.455.383 PFS Train 5 Condensate Stabilization Unit, RGCA


Steady State Operation

5. T-12.455.397 PFS Train 5 Condensate Stabilization Unit, Slug


Catcher Emptying/Design case AGAA

6. T-12.411.403 PFS Train 5 Condensate Stabilization Unit, AGAA


NLNG SIX PROJECT Document: NE-CSU-PRO-F-6053
Revision: C
Date: 23/11/06
/conversion/tmp/scratch/359803783.doc
NIGERIA LNG LTD 7
NLNG SIX PROJECT Steady State Operation

7. T-12.455.396 PFS Trains 3, 4 & 5 Condensate Stabilization Unit,


RGCA Steady State Operation

8. T-12.411.424 PFS Trains 3, 4 & 5 Condensate Stabilization Unit,


AGAA Steady State Operation

9. T-12.455.398 PFS Trains 3, 4 & 5 Condensate Stabilization Unit,


Slug Catcher Emptying/Design case AGAA

10. T-12.455.400 PFS Trains 3, 4 & 5 Condensate Stabilization Unit,


Slug Catcher Emptying/Design case RGCA

11. T-12.411.406 PEFS HC Condensate Stabilization FEED/Product Exchanger

12. T-12.411.407 PEFS HC Condensate Stabilization Condensate Stabilizer

13. T-12.411.408 PEFS HC Condensate Stabilization Condensate Stabilizer


Overheads

14. T-12.411.409 PEFS HC Condensate Stabilization Stabilizer Gas Compressor

15. T-12.411.452 PFS condensate storage and Loading, case AGAA Pre-
Depentanizer, Unit 3300

16. T-2.968.011-AD PFS Condensate Stabilization Unit Case 9 AVG. ASS.


GAS/AVG. AMB. TEMP. (AAGACW)

17. T-12.460.001 PEFS North Rack interconnecting System

18. T-12.455.401 HTF Integration Study, Unit 4100.

6.0 Appendices:

Appendix-1: 520-FRC-800 Sizing


Appendix-2: 520-FRC-801 Sizing
Appendix-3: 520-PRCA-803A Sizing
Appendix-4: 520-PRCA-803B Sizing
Appendix-5: 520-FRC-804 Sizing
Appendix-6: 520-FICA-805 Sizing
Appendix-7: 520-FRC-807 Sizing
Appendix-8: 520-FICA-808 Sizing
Appendix-9: 520-LICA-809 Sizing

Appendix-10: 520-FRC-809 Sizing


NLNG SIX PROJECT Document: NE-CSU-PRO-F-6053
Revision: C
Date: 23/11/06
/conversion/tmp/scratch/359803783.doc
NIGERIA LNG LTD 8
NLNG SIX PROJECT
Appendix-11: 520-FIC-812 Sizing
Appendix-12: 520-FRC-815 Sizing
Appendix-13: 441-FIC-782 Sizing
Appendix-14: 541-FIC-782 Sizing
Appendix-15: 441-HIC-782 Sizing
Appendix-16: 541-HIC-782 Sizing
Appendix-17: 520-HIC-811 Sizing
Appendix-18: 520-HIC-812 Sizing
Appendix-19: 520-HZ-806 Sizing
Appendix-20: 520-HZ-814 Sizing
Appendix-21: 47-PIC-077 Sizing
Appendix-22: 47-FIC-078 Sizing
Appendix-23: Elevation Calculations
Appendix-24: Line Loss Calculations
Appendix-25: Control valve summary

HOLD:

1. Isometrics for HTF lines are preliminary. Lengths and associated calculated pressure
drop are to be confirmed later with final isometrics.

NLNG SIX PROJECT Document: NE-CSU-PRO-F-6053


Revision: C
Date: 23/11/06
/conversion/tmp/scratch/359803783.doc

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