Ips Katalog 2011 Engl Web

werkzeugtechnik
www.ips-werkzeugtechnik.de
INTELLIGENT PUNCHING SOLUTIONS
i
Consulting and Engineering Services //
1
Systems Machines //
2
Presses Special Units Tools //
3
Punching Units //
4
Tools Reduction Bushes Strippers //
5
System Extensions //
6
Small Presses //
7
Partner Programs //
8
ips intelligent, strong and quick
// Wild Boar Goulash

1 kg wild boar goulash
3 tbsp oil
150 g streaky bacon
2 large onions and 2 garlic cloves
salt, pepper and 3 tbsp flour
litre red wine and litre bouillon or game stock
1 tbsp tomato pure
thyme, rosemary and just as you like - wild game seasoning
1 large can of chanterelles and cup of crme frache (sour cream)
garlic powder
// Cooking
Wash meat and dry thoroughly. Brown meat in hot oil, then keep warm.
Dice bacon and onions and brown them also. Add meat and season with
salt and pepper. Add red wine and bouillon, season and braise in a closed
casserole about 60 minutes.
Mix flour and a small bit of water and thicken the boiling sauce
with the mixture. Taste and season.
Heat the drained chanterelles in the sauce and refine with crme
frache.
// Preparation time
about 30 minutes, level of difficulty: normal
// Enjoy!
ips-werkzeugtechnik gmbh // + 49 (0) 76 35 / 31 55 - 800 // info@ips-werkzeugtechnik.de // www.ips-werkzeugtechnik.de

Consulting and Engineering Services //
// Project management and consulting

// Manufacturing optimisation with cost reduction
// Compilation of specifications
// Design services
We raise questions
// Is it possible to design a better product with regard to automation?
// Which dimensional tolerances are necessary?

Consulting and Engineering Services
Our consulting services Our engineering services
We search and develop solutions for the specific applications of our Complete design with SolidWorks including CAD data.
customers.
Designs of tools, fixtures, machines, test benches.
We support you in optimising your products.
Tolerance analysis and agreement on a design concept.
We analyse manufacturing sequences and manufacturing processes.
Integrated measuring and testing equipments.
We observe the indicated tolerances and coordinate feasibility
with regard to the tools or the unit.
Complete documentation.
We discuss safety concepts.
CE mark with risk analysis in accordance with the EC Machinery
We develop ideas for parts handling. Directive 2006/42/EC.
We assist you in the complete planning of the system.
On request, we perform profitability calculations.
1 // 1 All rights to technical modifications reserved.

Consulting and Engineering Services
CE declaration and risk analysis

with Safexpert

Engineering services //
Stamping //
Assembly // insertion //
Crimping //
Laser cutting units //
Pressure assembly //
Sawing // drilling // milling //
Punching // cutting off //
Pipe punching //

We look forward to meet your requirements
Check list for offers also available at www.ips-werkzeugtechnik.de
1. Customer address
Company name Contact person, department
Street Telephone/fax
Postal code, town E-Mail
2. Material data
Material details: Tensile strength in N/mm2: Material thickness in mm:
3. Current details
Performance specification available?
Should we supply a quotation for limit stops and guides?
Free form surfaces adapted tools please mark yes no
Should we supply a quotation for a complete unit with CE mark?
Which safety equipment is required by the customer?

(sliding door activated with both hands / light barrier / operation with both hands)
4. Process data
Cycle time (sec): Strokes/d:
Shifts: 1 shift/d 2 shifts/d 3 shifts/d
5. Drive and specific data of the unit
press-operated pneumatic hydraulic
Nominal pressure in bar pneumatic hydraulic
Quotation for hydraulic equipment required? What kind of equipment?
Quotation for integrated counter required?
Throat depth in mm: Feed clearance in mm:
6. Number of units ips-werkzeugtechnik gmbh

7. Part name/project name of the customer Brezelstrae 4
79418 Schliengen Germany
8. Description
T + 49 (0) 76 35 / 31 55 - 800
F + 49 (0) 76 35 / 31 55 - 880
info@ips-werkzeugtechnik.de
// Checklist
Units Machines //
Units Machines //
// tailored to your individual requirements
Non-cutting processing
// punching // pressure assembly // stamping // pressing
// insertion // laser cutting
Metal-cutting processing
// sawing // milling // drilling
// thread cutting
And much more

// Insertion and removal by means of pick & place units or robots
// Planning in accordance with the customer performance specification
// Design with SolidWorks
// Control technology in accordance with the latest safety regulations
// CE mark with risk analysis is created by means of SAFEXPERT
software
// Commissioning on customers premises including after-sales services
// Spare parts supply

Units Machines
Industrial
sector: vehicle registration
Project: 091002
Material: aluminium
Function: Punching of vehicle registration numbers,

the distance between holes is
adjustable by means of 14 templates.

Units Machines
Industrial
sector: HVAC
Project: 101216
Material: polypropylene (PP)
Function: Serial punching unit for punching mist collectors.

Special features:
power cylinders can be switched on individually
punching width is 5 times adjustable
by means of a plug-in system
two-hand safety release

Units Machines
Industrial
sector: automotive industry
Project: 100201
Material: polypropylene
Function: Device for punching the inside lining,

indirect lighting.

Units Machines
Industrial
sector: solar industry
Project: 090129
Material: aluminium profile
Function: Punching unit for the processing of solar profiles.

After the punching process, silicone is injected into
the sealing joint.

Units Machines
Industrial
sector: furniture industry
Project: 070227
Material: steel tube
Function: Pneumatic pipe punching unit

for double-face punching with insertion
and reduced insertion.
2 // 5
Units Machines
Industrial
sector: vehicle construction
Project: 070214
Function: Unit for punching 3m long profiles.

The unit can be operated from both sides
and is equipped with two transmitters
for length measurements.

Units Machines
Industrial
sector: solar industry
Project: 090901
Material: aluminium profiles
Function: Special unit (20 x 4 m) for the processing

of solar profiles: sawing, punching,
nose forming and knurling of six
different profiles.

Units Machines
Industrial
Project: 090126
Material: PP with fabric lining
Function: Punching unit for D-column covering.

Units Machines
Industrial
Project: 090127
Material: compound material
Function: Unit for punching the

Parctronic cutout in the
inside roof lining.

Units Machines
Industrial
Project: 080326
Material: PP
Function: Unit for punching the

tank cap cutout in the
rear mudguard.

Units Machines

Units Machines
Industrial
Project: 030715
Material: compound
Function: Pneumatically operated punching unit

for cutting hole profiles in the inside
roof lining of vehicles: make-up, Parctronic,
array, window bag, reading lamp, rains sensor.
The special unit can be controlled by
the SAP software of the customer.
The unit ensures positioning and identification
of the inside roof lining blanks before starting the
required working cycle.


Non-cutting processing Metal-cutting processing

// punching // pressure assembly // sawing
// stamping // crimping // insertion // milling
// laser cutting // drilling
// thread cutting
Special units
// drive And much more
// hydraulic // sawing unit according to
// pneumatic customers requirements
// hydropneumatic // drilling-milling unit according
// servo motor to customers requirements
// thread cutting unit
Presses up to 1,000 KN on request
// pneumatic
// hydraulic
// hydropneumatic
// servo drive

Customised Projects
Industrial
sector: machine tools
Project: 100628
Material: S 235 JRG 2C
Function: Special press unit for notching,

pulling and cutting off,
2 x 700 KN plus 1 x 100 KN.

Customised Projects
Industrial
sector: automotive supplier
Project: 080625
Material: deep-drawing sheet
Function: Pressing tool for solenoid valve Volvo.

Customised Projects
Industrial
sector: ventilation industry
Project: 071204
Material: steel sheet
Function: Press unit for punching round blanks,

the number of strokes is 450 H/min.
Adjustable parameters:
round blank diameter
division
speed

Customised Projects
Industrial
sector: construction industry
Project: 060418
Material: steel wire B 500 / 7
Function: Special hydraulic unit for bending

wires ( 8 10mm);
the angle accuracy can be adjusted.

Customised Projects
Industrial
sector: construction industry
Project: 080318
Material: steel cable with pressing bush
Function: Unit for pressing steel cables.

The hydraulic crimping press
has a pressure force of 2,700 kN.

Customised Projects
Industrial
sector: vehicle construction
Project: 040313
Material: aluminium extruded section
Function: Special hydraulic unit.

The die is flexibly mounted so that
it is possible to notch an intermediate bar
in the aluminium profile.
Industrial
sector: metal constructions
awnings, doors, window construction, conservatory,
door profiles etc.
Project: 001001
Material: aluminium extruded section
Function: Electrically operated punching press

with integrated notching tool.
The pressure force is 7 t for 60 working cycles.

Customised Projects
Industrial
Project: 000731
Material: steel sheet
Function: Special pneumatic unit for punching

holes with 12 mm into a steel sheet.
The unit is mounted on a base plate
by means of linear guides and is led
to the workpiece from X/Y directions.
The punchings are removed by means of
a hose connected with a venturi nozzle.
Industrial
Project: 040217
Material: PPEPDM
Function: Special hydraulic unit for

cutting the trailer coupling recess
in the rear bumper of a VW Passat B6.

3 // 8
Punching and Cutting Units //

Punching and Cutting Units //

Table of contents
Press-operated punching units for punching round and shaped cuts
Punch Throat Standard Material

Series Illustration / Order Number
diameter range depht range shapes thickness
100 100160 27 160 0,35
101 101200 F 213 200 0,35
102 102200 F 825 200 0,35
103 103200 F 2540 200 0,35
104 104200 F 4063 200 0,35
105 105
105300 F 63100 300 0,755
111 111125F 213 125 0,35
112 112-200 F 822 200 210
113 113-200 F 2238 200 210
114 114-200 F 3563 200 210
4 // I All rights to technical modifications reserved.

Table of contents
90 notch units, press-operated
Notch Material
Series Illustration / Order Number Notch shape
size thickness
thickness
600063 L/R 63x63 0.38

600
600125 L/R 125x125 0.38
Rectangle notch units, press-operated
Notch Material
M
Series Illustration / Order Number Notch shape
size thickness
thickness
e.g.
601050 50x50
601 0.33
601100 100x75
Radius cut units, press-operated
Radius Cutting Material

Series Illustration / Order Number Cutting shape
range angle thickness
e.g.
60516 L/R 316
605 max. 180 max. 6
60520 L/R 320
Radius cut units, press-operated
Radius Cutting Material

Series Illustration / Order Number Cutting shape
range angle thickness
5, 10, 15,
606 60630 90 max. 5
20, 25, 30
Cut-off units, press-operated
Cutting
Series Illustration / Order Number Cut-off Material thickness
width
610125 N 12
610 0.38
610250 N 250
Pneumatic and hydraulic table presses
For use with units Cylinder force

Series Illustration
from series [kN]
Series 624 Series 626 100, 101, 102 40

103, 104, 105 68
624 600-063L/R 80
626 600-125 109
601-050 120
606-30 125
Pneumatic Hydraulic
single-action double-action
table presses table presses
4 // II All rights to technical modifications reserved.

Table of contents
Pneumatic and hydraulic punching units

Punch dia- Throat Material Cylinder force
Series Illustration Shapes
meter range depth range thickness [kN]
Series Series
Serie
141 144
141 142 213
20
142 143 Pneumatic 825 100
max. 5 40
143 punching units 2540 200
80
144 4063
Series Ser
Series
161 161 164 213 33
162 162 Hydraulic 825 100 68
max. 5
163 163 double-action 2540 200 109
164 punching units 40-63 175
Pneumatic and hydraulic profile punching units

Punch dia- Throat Material Cylinder force
Series Illustration Shapes
meter range depth range thickness [kN]
Series Series
Ser
141 161
141
161
0.33
213 50
max. 5 12
PPneumatic
ti H
Hydraulic
d li 20
punching units double-action punching units 33
40
Se
Serie Se
Serie
erie 68
14
141 16
161
61 80
14
142 16
162
62 109
141
0.33
142 213
63 max. 5
161 825
162 Pneumatic
P ti Hydraulic
H d li
punching units double-action punching units
Pneumatic and hydraulic 90 notch units

Notch Material Cylinder force
Series Illustration Notch shape
size thickness [kN]
Series
S Series
640
6 660 e.g. 68
640 63x63 max. 5 71
660 80
109
Pneumatic Hydraulic
notch units double-action notch units
Pneumatic and hydraulic rectangle notch units
Notch Material Cylinder force

Series Illustration Notch shape
size thickness [kN]
e.g.
Series 641 Series 661 40
641 50x50 68
0.33
661 100x75 80
Pneumatic Hydraulic
rectangle notch units rectangle notch units,
double-action
4 // III All rights to technical modifications reserved.

Table of contents
Pneumatic and hydraulic radius cut units

Radius Cutting Material Cylinder force
Series Illustration Cutting shape
range thickness [kN]
5
Series 646
Se Series 666
666-30-063 10
646 15 40
666 20 90 max. 5 63
25 80
Pneumatic Hydraulic
30
radius cut units radius cut units,
double-action
Pneumatic and hydraulic cut-off units

Cutting Material Cylinder force
Series Illustration Cut-off
width thickness [kN]
Serie 649
649 125 max. 5 40
Pneumatic unit
eumatic cut-off un
Mobile pneumatic units for punching and notching

Punch diameter / Material Cylinder force
Series Illustration Cutting Side length Notch shape
radius range thickness [kN]
1421-0512L 213
1421 1421-0512R R 3R 18 90 max. 3 12
1421-0512K max. 90 max. 20x20
Pipe punching units, press-operated, with pneumatic or hydraulic drive unit
Punch diameter External Pipe Cylinder force

Series Illustration
range pipe diameter thickness [kN]
101-RLA 15
141-RLA 213 4060 13 80
161-RLA 15 68
4 // IV All rights to technical modifications reserved.

Description
Low costs
The problems encountered during non-cutting production are often Savings, as well as a reduction of the production costs, because
similar to those which arise in metal-cutting production. For example, expensive drilling and sawing work is no longer necessary.
small series, repetitive parts or large series, which frequently take High profitability
turns. The tool units can be reused as often as you like.
Due to the high tool costs and set-up time, the suitability of Short set-up times
conventional punching and cutting tools for these tasks is limited. As a Simple set-up and conversion to the desired punch layout.
result, procedures like drilling, milling, sawing and heat erosion are Uniform construction height
often resorted to, although the use of modern tool units would be much The total height and the material support height of the units are the
more suitable for the number of pieces required. same, therefore, all tool units can be combined.
Stable construction
High-quality steel and spheroidal graphite cast iron prevent a risk of
breakage and guarantee a long life.
Punching units Installation and machining options
Shaped cut Round cut

Pressure plate
of the press
Shaped Round
hole punch hole punch
Screw Punch Holes for

retainer shaped cut
Spring steel plate conversion kit
sheet Polyurethane Lifter spring Locking screw
workpiece
Pin (torsion lock) Frame for die
stripper
Thread for
Die adjusting screws
(only for shaped
hole dies)
Die block
Locking screw
for die block
Pilot pin Mounting holes
Machining options
Round cut Shaped cut

Description
Operation sequence during punching
Press
Workpiece
1 Punching unit inoperative The following step is the return stroke of the press ram.
The punch is held in its upper position by the punch lifter spring, as
well as the punch retainer plate which is connected to it. 3 Return stroke
The workpiece is inserted. The polyurethane workpiece stripper, which has been greatly
deformed during the punching process, now fulfils its primary
2 Punching unit in operation function, i.e. as a result of its pretension the punch is extracted from
2a The press ram moves the punch and the punch retainer plate down- the workpiece.
wards. The polyurethane workpiece stripper presses the workpiece The remaining pretension of the polyurethane stripper and the
against the die. punch lifter spring act at the same time as the press return stroke
2b The next press stroke carries out the punching procedure and to pull the punch back into its initial position.
ejection of the scissels. The punch should enter the die to a depth
of approximately 1 mm.
Punching units of series 100,101,102,103,104 and 111 Punching units of series 105,112,113 and 114
The operation sequence during punching described above applies The dies of these units are arranged similarly to those in series 100 to
generally to these punching units. Series 111 is the only one in which 111. For the series 105 to 114 the polyurethane workpiece stripper is
the arrangement of the die block is different which allows so-called situated above or built into the frame. Via the pressure plate the press
block dies dies without die blocks , to be used for the punching of ram moves the punch, the polyurethane compression spring and the
L-, U- or Z -profiles. spring-loaded guide bush downwards. The guide bush presses the
workpiece against the die and supports the removal of the workpiece
during the return stroke. The remainder of the punching process takes
place as described in Operation sequence during punching.

Description
90 notch units, rectangle notch units, radius cut units, cut-off

units
The sturdy, unbreakable main constructions of these units are equipped

A with punch and die blades of highly alloyed chrome steel. The punch
90 notch unit with blades are held by springs in their upper position, respectively pulled
back to this position after the cutting process.
gauging table
For 90 notch units and cut-off units the cutting edges of the punch
blades are diagonal to the cutting edges of the die blades. This
effectively reduces the cutting length and the cutting force required.
The die clearance is preset at the factory to 0.1 mm for material with a
B thickness ranging from 0.3 up to 3 mm. Metal compensation sheets for
Rectangle increasing the die clearance are included in the delivery.
notch unit
The punch blades are resharpened on their lower edge and the die
blades are resharpened at the edge facing the unit, i.e. the rear surface
of the blade. By turning the die blade 180 another cutting edge is
available for further work.
By adjusting the press stroke the difference resulting from the

resharpening of the punch blade is compensated for.
C
Radius cut unit
In contrast to the 90 notch units and cut-off units, the cutting tools for
the rectangle notch units and the radius cut units are specially made to
customer specifications for the respective material thickness and the
desired shape.
Examples of possible notch and cut shapes are shown in the

illustrations below.
D
With some of the 90 notch units, it is possible to cut notches for
Cut-off unit
L-profiles as far as the inside edge of the profile.
Machining options using the tool units illustrated above

Description
Assembly and adjustment of the tool units
Assembly of the punching units Tool setting of punching units with templates
All punching units are equipped with a pilot pin in the bottom, aligned When several punching units are used together a template can be used
with the punch and die for positioning in mounting holes or the guide to adjust the distance between the units.
grooves of positioning plates or press tables. The punching units are The holes in the template correspond to the outside diameter of the die
fixed either by screws in the mounting holes provided or by means of of the respective punching unit. The thickness of the template should
clamping arms and similar clamping elements. See Fig. 1. be approximately 6 mm.
The exact distance between holes is obtained by placing the template
over the dies.
Fig. 1 The punching units are fixed with screws, clamping arms and similar
clamping elements.
The workpiece is adjusted for processing by means of pins or limit stops
in or on the template. See Fig. 3 (below) and Fig. 4 (next page).
Fig. 3: To
TTool
ol setting of 2 punching units
Passstift
Anschlag
Schablone
Spann-
Assembly of the 90 notch units, rectangle notch units, radius cut eisen
units and cut-off units

These units have one or two pilot pins in the bottom side for positioning.
The units are fixed by clamping arms or for some units by screws in the
mounting holes provided (Fig. 2).
The positioning and mounting methods described here also apply to the
pneumatic and hydraulic units.
Fig. 2
Template
Pilot pins

Description
Tool setting of punching units with templates (continuation)
Fig. 4: Tool setting of 6 punching units together with one 90 notch unit
Template 90 notch unit

600-063 R
Punching unit 111-125
Punching unit 101-200
Workpiece
Limit stop strip Recess for notch unit
Template
Thickness of approx. 6 mm
Hole diameter =
external die diameter
Recess to insert workpieces
Punching units positioned with a template Punching units arranged with a positioning plate

Description
Setting up of tool units with positioning plates

Positioning plates are suitable for the processing of different punch The tool units are fastened in a similar way to that illustrated in figures
layouts and workpieces. 1 and 2.
They enable the combination of punching, notch and cutting units with The workpiece limit stops and supports are mounted on the positioning
the required distance between them, see Fig. 5. plates in the desired position in the same manner, i.e. by means of
The positioning plate is equipped with holes 10 H7 which correspond positioning holes and mounting holes.
to the desired punch layout. The tool units are positioned exactly in
these holes by means of the pilot pins in the bottom.
Fig. 5: Design of a combined positioning plate for the processing of 2 different workpieces
Application example l Application example II

for one punching unit and two 90 notch units for two punching units and one rectangle notch unit
Workpiece
Workpiece
Positioning plate Positioning plate
Positioning plate Positioning plate

with positioning and with positioning and
mounting holes mounting holes
for application example I for application
example II
Combined positioning plate

with positioning and
mounting holes for application
examples I and II

Description
Automation
For large numbers of workpieces, there is frequently a requirement for The material can be fed in manually against a fixed limit stop or by
automation technology, especially if workpieces are not inserted means of an automatic advancing device. The precision of this device is
individually but introduced in the form of rods or strips. In this case it is decisive for the precision of the workpiece. In both cases, flawless
advisable to combine punching and notch units with cut-off units (see guidance of the material has to be guaranteed.
Fig. 6). Punched holes which are very close together can be produced by
positioning the punching units with an offset of one working step. Every
press stroke yields a finished workpiece.
Fig. 6
Punching units Punching unit

101-200 102-200 F
90 notch unit Workpiece limit stop

600-063 R 800-02-...
Cut-off unit
Strip feeder 610-125
90 notch unit Workpiece limit stop with

600-063 L support 800-01-
Workpiece
Notching Punching I Punching II Cutting off
Please note
All tool units, except press-independent units, have an universal The lower position of the press ram is adjusted in such a way that the
installation height of 190 mm in a closed position. This means that the distance between the upper edge of the press table and the lower edge
lower edge of the punch and the upper edge of the die are at the same of the press ram amounts to 189 1 mm.
level.
For notch and cut-off units the closed position of 190 mm is reached, The tool units will be damaged if the setting is less than 185 mm.
when the upper blade is inserted to its full length.
Note
The forces in this catalogue are indicated in kN (kilo Newton).
1 kN = 1,000 N

Description
Pneumatic and hydraulic tool units

In addition to the press-operated tool units, a large number of punching
units, notch units and cut-off units equipped with their own drive are
offered in this catalogue. These units do not require a press. They are
equipped either with powerful, patented pneumatic power cylinders or
with double-action hydraulic cylinders.
Pneumatic or hydraulic tool units can be used wherever there is no
Punching unit, pneumatically operated suitable press available or the appropriate press is being used for other
parts.
The tool units are suitable for the treatment of big, bulky and moulded
workpieces which are processed outside the press area, i.e. the units
can be used at any location.
The only prerequisite is the availability of air or oil pressure.
The restrictions on pneumatic or hydraulic tool units are the load
capacity and the cutting force required. Prior to using these units it is,
therefore, necessary to determine the cutting force. The cutting force
charts provide a quick overview.
As illustrated on the left, the most important difference to the press-
Punching unit, hydraulically operated
operated tool units is the top mounted drive cylinder.
The cutting process for punching, notching and cutting is the same as
that which has been described for the press-independent tool units.
In contrast to tool units which operate independently from presses, the
tool frame has to withstand the effective cutting force during
processing. Solid construction of the tool frames is, therefore, a
prerequisite.
For this reason the height of the material support for these tool units is
125 mm.
90 notch unit, hydraulically operated
Cut-off unit, pneumatically operated

Description
Punching tools and accessories
Round hole punch tools

Round hole
When punching, the diameter of the punch tool corresponds to the
punch tools
nominal diameter of the hole. When ordering a complete punch tool kit,
(punch and die), or a single die, the die is produced with the die
Punch Reduction
bush clearance required taking the max. material thickness and material
strength into account. The die clearance is the difference between the
die diameter and the punch diameter. The thickness of the material to
Reduction
Die be punched should not exceed 0.8 times that of the punch diameter, as
socket
this would result in premature wear and tear to the tool.
For a number of punching units for round cuts smaller hole diameters
Shaped hole
than those indicated in the overviews and tables can be produced by
punch tools
using reduction bushes and reduction sockets,The appropriate poly-
urethane workpiece stripper is included.
Punch
Shaped hole punch tools
The special design of shaped hole punch tools enables them to be
Shaped cut installed in the shaped cut punching units simply and quickly.The punch
Die
conversion kit and die can be used lengthways and crosswise.
Two adjusting screws on the lower part of the frame allow the die to be
positioned in line with the punch and secured against twisting.
Compensation washers
(set) Shaped cut conversion kit
If required at a later date, punching units for round cuts can be
converted quickly and easily for the use of shaped cuts by means of
conversion kits.
Polyurethane
workpiece stripper Compensation washers
Compensation washers are required after sharpening to adjust the die
to the height of the material support.
Polyurethane workpiece stripper

The punched workpiece has a tendency to cling to the punch. With the
Workpiece limit stop
aid of the workpiece stripper which must have a stripping force of
with support
approximately 15 ( of the cutting force, the workpiece is removed from
the punch.
Polyurethane workpiece strippers are highly resistant to wear and are
insensitive to oil and grease.
For especially high stripping forces needed for thick workpieces,
reinforced workpiece strippers are available for some punching units.
Workpiece limit stop with support

Workpiece supports and limit stops are important accessories for the
feeding of the workpiece or strip material.
Universal workpiece limit stop

This versatile device forms the ideal connection between the workpiece
Universal workpiece limit stop
support and limit stop. Examples of a wide variety of uses are illustrated.
Coordinate limit stop

Coordinate limit stops enable the distance between holes to be quickly
and easily set. Time consuming set-up work with limit stops is
unnecessary.

Description
Application examples
The illustrated examples are typi-
cal applications for the tool units
presented in this catalogue for
units with press-dependent and
press-independent operation.
Tool units for punching in a bending press Tool units for punching in an eccentric press
Pneumatic single-action punching units Hydraulic double-action punching units mounted on movable elements
for punching shaped cuts for punching steel from coil strips in different widths.

Punching unit, hole 27 mm
Only round cut

Hole diameter with material thickness 3 27 mm1)
Hole diameter with material thickness 5, max. 5 mm1)
Material thickness for steel St 60 0.35 mm1)
1)
Hole 6 to 7 mm only in material thickness up to 3 mm.
Punching tools (punch and die) have to be ordered separately.

See table below.
Accessories See pages accessories.
* Lower edge of punch and upper edge of die are flush
Punching unit without punching tools Punching tools have to be ordered separately
Throat Hole Width Weight Round ppunch

depth D B ~ Punch kit Punch Die
Order No. range [kg] Order No. Order No. Order No.
100-160 160 27 20 5.2 500--BL-ST 300- 400--BL-ST
Insert in Order No.: = hole , BL = material thickness, ST = material and strength. See also punching tools

Round and shaped cuts

1)
It is possible to punch holes with 27 mm by using reduction

bushes and reduction sockets, which enable the use of the punch
and die from the next smaller size of punching units.

See table below.
Throat depth range 200
Throat Hole Width Weight

ght Round punch Shaped punch
nch
depth D B ~ Punch kit Punch Die Punch kit
Order No. range [kg]] Order No. Order No. Order No. Order No.
101-200 F 200 213 30 7.8 501--BL-ST 301- 401--BL-ST 501-Formloch-BL-ST


Hole diameter 825 mm1)
1)
It is possible to punch holes with 28 mm by ordering a reduction
bush and reduction socket

See table below.
Throat Hole Width Weight Round punch Sh

Shaped punch
ncch
depth D B ~ Punch kit Punch Die Punch
Pu kit
Order No. range [kg] Order No. Order No. Order No. Or
Order No.
102-200 F 200 825 55 15 502--BL-ST 302- 402--BL-ST 502-Formloch-BL-ST


Hole diameter 2540 mm1)
1)
Punching tools for holes with 2025 mm are available on request
in special sizes

See table below.
Throat Hole Width Weight Round punch S

Shaped punch
h
depth D B ~ Punch
ch kit Punch Die Punch kit
Pu
Order No. range [kg] Orderr No. Order No. Order No. Or
Order No.


Hole diameter 4063 mm

See table below.
Throat Hole Width Weight Round punch Shaped punch

ch
depth D B ~ Punch kitt Punch Die Punch kit
Order No. range [kg] Order No.. Order No. Order No. Order No.



See table below.
Adjusting screw (2x)

and torsion lock when using shaped hole punch tools

ch
depth D B ~ Punch kit
it Punch Die Punch kit
Order No. range [kg] Order No.
o. Order No. Order No. Order No.


1)
Punching units of series 111 are particularly suitable for punching

small profiles. For special applications, either a special die block with
a small special die (see illustration) can be used or a one-piece block
die (see illustration).
In both cases, the punching of very small profiled parts is possible after
removing the standard die block.

See table below.
Examples for the two versions
Workpiece Workpiece
Special die block

with small special die,
adapted to the U-profile
Block die,
adapted to the L-profile

ch


Material thickness for steel St 60 210 mm1)
With small modifications these punching units are suitable
for punching L-, U-, or Z-profiles, see application example.

See table below.
Example
Workpiece
Punching unit adapted to Throat depth range 200

the L-profile

ch


With small modifications these punching units are suitable
for punching L-, U-, or Z-profiles, see application example.

See table below.
Example
Workpiece
Punching unit adapted to Throat depth range 200

the U-profile

ch



See table below.

ch

Complete with cutting tools
90 notch units, notch size 63x63 mm
Cutting angle 90
Max. notch size 63x63 mm
Material thickness with steel St 60 0.38 mm
The notch units, adjusted to a die clearance of 0.1 mm, are pre-set in
the factory for cutting material with a thickness of 0.33 mm. With the
metal compensation sheets (0.2 mm) included in the delivery, the die
clearance can be set to 0.2 or 0.3 mm for greater material thickness.
With the adjustable gauging table the notch size can be adjusted con-
600-063 R
tinuously in two directions from 063 mm. The gauging table has to be
with gauging table
800-063S ordered separately.
Adjustment screw
to change
feed clearance
Figure shows 600-063 R with 800-063 S
Notch examples
Adjustment
range
Adjustment range
* Notch unit closed

closed, upper blade inserted to full depth
90 notch units without gauging table Gauging table (adjustable) has to be ordered separately
with cutting tools
Version Weight Appropriate Weight

~ for notch units ~
600-063 L
Left hand Right hand
600-063 R
Order No. Order No. [kg] Order No. [kg]
600-063 L 600-063 R 15 800-063 S 6.5

90 notch units, notch size 63x63 mm
Cutting angle 90
Max. notch size 125x125 mm
The notch units, adjusted to a die clearance of 0.1 mm, are pre-set in
the factory for cutting material with a thickness of 0.33 mm. With the
metal compensation sheets (0.2 mm) included in the delivery, the die
clearance can be set to 0.2 or 0.3 mm for greater material thickness.
With the adjustable gauging table the notch size can be adjusted con-
tinuously in two directions from 0125 mm. The gauging table has to
600-125 R with gauging table 800-125 S be ordered separately.
Quotations for notch units with notch sizes 25x25 mm, 160x160 mm
and 200x200 mm can be provided on request.
Adjustment screw
to change
feed clearance
Figure shows 600-125 R with 800-125 S
Notch examples
Adjustment
range
Adjustment range
* Notch unit closed, upper blade inserted to full depth
90 notch units without gauging table Gauging table (adjustable) has to be ordered separately
with cutting tools
Version Weight Appropriate Weight

~ for notch units ~
600-125 L
Left hand Right hand
600-125 R
Order No. Order No. [kg] Order No. [kg]
600-125 L 600-125 R 36 800-125 S 5

Rectangle notch units 50x50 und 100x75 mm
Notch shape rectangle

Notch size
version 601-050 50x50 mm
version 601-100 100x75 mm
The various possibilities for using these rectangle notch units are
illustrated below.
The required die clearance is set in the factory in accordance with the
material thickness indicated in the order.
601-050
Possible notch and separation shapes available
Figure shows 601-050
* Notch unit closed, shaped punch inserted
Rectangle notch units Notch Weight

with cutting tools size a b A1 A3 A4 A7 B B2 ~
Order No. Width x depth [kg]
601-050 50 x 50 50 50 90 110 50 25 100 75 16

601-100 100 x 75 75 100 100 120 75 37.5 150 100 27

Radius cut unit, R 320 mm
Possible radii R 320mm1)

Cutting angle , max. 1801)
Material thickness for steel St 60, max. 6 mm1)
Order specifications for punch kit (please order separately)
Version right hand or left hand R oder L

Radius R R mm
Cutting angle , (see examples)
Material thickness mm
605-16 R Material and strength
Figure shows 605-16 R
Examples
* Radius cut unit closed, upper punch completely inserted
Radius cut units with gauging table, Punch kit has to be ordered separately.
without cutting tools Additional order specifications see above.
Ve
Version Radius B D Weight C
Corresponding to
cut sizes ~ radius cut unit
Version
Left han
hand Right hand
ndd Left hhand Right hand
Order No. Order No. [kg] Order No. Order No.
605-16 L 605-16 R R3-16 70 42 6.5 605-16-05 L 605-16-05 R

605-20 L 605-20 R R3-20 70 50 7.5 605-20-05 L 605-20-05 R

Radius cut units, R 530 mm
Possible radii R 5, 10, 15, 20, 25, 30 mm

Cutting angle , 90
Material thickness for steel St 37, max. 5 mm
In addition to the pneumatic and hydraulic radius cut units, press-
operated radius cut units are introduced on this page.
By adjusting the limit stops the radius tool unit enables the production
of six different 90 radii with only one punching tool.
The graduation of the radii is divided into steps of 5 mm from R 5 mm
up to R 30 mm.
Other radii are available on request.
7 mm
Feed clearance
Limit stop Limit stop
Cut A-B
= adjustable limit stops
Examples
*R
Radius
addius cutt uni
unitit cl
closed,
losedd, upper punchh compl
completely
lettelly iinserted
nserttedd
Radius cut unit with cutting tools
Order No. Possible Weight

radii ~ Note:
R [kg] Please state preferred material quality and thickness
5,10,15
606-30 22 when ordering
20,25,30

Cut-off units, cutting width 125 und 250 mm
Cutting width, max.

version 610-125-N 125 mm
version 610-250-N 250 mm
The cut-off units, adjusted to a die clearance of 0.1 mm, are pre-set
in the factory for cutting material with a thickness of 0.33 mm. With
the metal compensation sheets (0.2 mm) included in the delivery, the
die clearance can be set to 0.2 or 0.3 mm for greater material thickness.
610-125-N
Figure shows cut-off unit 610-125-N
* Cut-off unit closed, upper blade inserted to full depth
Cut-off units Cutting width Total width Weight

with cutting tools and retainer S B B1 B2 ~
Order No. [kg]

610-125-N 125 266 150 230 15
610-250-N 250 412 250 380 26
Cut-off units with larger cutting widths (e.g. 350, 400, 500 mm) are available on request.

Press-operated punching tod for manual presses
Round and shaped cut

Hole - for material thickness 3 2-13 mm1)
Please contact us for any inquiry regarding these tools.
Order No. Weight (kg)

WMP-0000-00B1 8
Feed clearance
Limit stop
Throat depth range

Pneumatic table presses
These pneumatic table presses have been designed for use with a
press-operated punching, notch or cut-off unit.
Cylinder force 80 kN One advantage of these table presses is their mobility, i.e. they can be
used at any location. By using additional exchange plates, it is possible
to mount the tool units outside of the press.
As a result, the tool units can be inserted or removed quickly and
easily.
The material support height is 135 mm with exchange plate, 125 mm
without exchange plate.
The cutting force required determines the usage limit for the table
press, see the cutting force chart.
The cutting force, which results from the hole diameter, the material
624-2080
thickness and the material strength, may not exceed the maximum
cylinder force.
Suitable tool units 2)
2)
Further combinations of tool units with pneumatic table presses are
available on request.
Punching units Notch units

100 104 600-063 L/R
601-050 L/R
+ +
Exchange plate has to be ordered separately
Pneumatic table presses

Example
Air inlet for
of a pneumatic table press with the punching Order No. 04-4010
Quick bleed valve
unit inserted, together with an exchange plate Order No. SEU-3/8
(please order separately)
Air inlet for
Twin fitting Order No. 04-8013
Order No. E-3/8-3/8
Suitable tool units *
Mounting
plate
resp.
Material support height

3)
125 mm without
exchange plate
4)
135 mm with exchange plate
* have to be ordered separately
Pneumatic table presses Exchange plate has to be ordered separately for

Pneumatic Max. force Cylinder Flange H1 Weight Punching Notch Cut-off Weight
with air supply with oil supply type type ~ ~ units, units, units, ~
pressure of pressure of
8 bar 350 bar
Order No. [kN] [kN] Order No. Order No. [kg] Order No. Order No. Order No. [kg]
624-2040 40 04-4010 234 76
816-120-350L 816-120-350K 816-120-350A 3
624-2080 80 04-8013 405 94
4 // 28
4 27 All rights to technical modifications reserved.
Hydraulic table presses, double-action
These hydraulic table presses have been designed for use with a press-
operated punching, notch or cut-off unit.
Cylinder force 109 kN One advantage of these table presses is their mobility, i.e. they can be
used at any location. By using additional exchange plates, it is possible
to mount the tool units outside of the press.
As a result, the tool units can be inserted or removed quickly and
easily.
The material support height is 135 mm with exchange plate, 125 mm
without exchange plate.
The cutting force, which results from the hole diameter, the material
thickness and the material strength, may not exceed the maximum
626-2109 cylinder force.
Suitable tool units 2) 2)

Further combinations of tool units with hydraulic table presses are
available on request.
Punching units Notch units

100 104 600-063 L/R
601-050 L/R
+ +
Exchange plate has to be ordered separately
Example of a hydraulic table press Hydraulic table presses

with the punching unit inserted,
together with an exchange plate 1 or 2 male stud
couplings
(have to be ordered separately)
Connection not required for
single-action operation
Suitable tool units *
Mounting
plate
resp.
Material support height

3) Materialauflagehhe
125 mm without
3)
125 mm ohne Wechselplatte
exchange plate
4)
135 mm mit Wechselplatte
4)
135 mm with exchange plate
* have to be ordered separately
Hydraulic table presses Exchange plate has to be ordered separately for

Hydraulic Max. force Cylinder Flange H1 Weight Punching Notch Weight
double-action with oil suply type type ~ ~ units, units, ~
pressure of
350 bar
Order No. [kN] Order No. Order No. [kg] Order No. Order No. [kg]
626-2068 68 725D50151-1 F004-A011-0000 154 55
816-120-350L 816-120-350K 3
626-2109 109 725D63171-1 F004-0023-0000 169 62
4 // 29
Pneumatic table press, double-action
This pneumatic table press has been specially designed to

drive several press-operated punching, notch or cut-off units
presented in this catalogue. The basic structure of the pneu-
matic table press is a C-frame. Due to the special bearing
of the ram plate, the punching, notch or cut-off units can
easily be positioned asymmetrically in the table press. The
exchange plate included as standard in the delivery allows
combining the tool units as desired. The unit 15 driven by a
hydropneumatic power cylinder (PHZ-110-015) with a force
of 110 kN and a maximum air supply pressure of 6 bar. The
cutting force may not exceed the maximum cylinder force.
Sensors for the cylinder position monitoring device are includ-
ed in the scope of supply.
Suitable tool units

Punching units Notch units Cut-off units
100 bis 105 600-025 L/R 610-125
600-063 UR 610-250
600- 125L/R
601-050,601-100
606-30
Exchange plate with punch layout included as standard
Exchange plate with punch Exchange plate without

layout has to be ordered punch layout has to be
separately 816-300x350L ordered separately
816-300x350A
Example of a pneumatic
table press with the tool
units inserted, together
with an exchange plate
Pneumatic table press

Order No. Throat depth range (mm) Working width (mm) Stroke (mm) Maximum force with air pressure of 6 bar (kN) Weight (kg)
624-2110 203 302 14 110 240
4 //// 30
30 All rights to technical modifications reserved.
Pneumatic punching units, single-action
Examples
141-2020 142-1040 F 143-1080 F 144-1080 F

Cylinder force 20 kN Cylinder force 40 kN Cylinder force 80 kN Cylinder force 80 kN
Throat depth range A=200 mm Throat depth range A=100 mm Throat depth range A=100 mm Throat depth range A=100 mm
Driven by
pneumatic power cylinder, single-action
Connection examples
for several punching units Round and shaped cut
Hole diameter for series 141 213 mm
for series 142 825 mm
Pneumatic punching unit Only round cut Shaped cut on request

Material thickness
with steel 0.33 mm*
with aluminium and plastics 0.35 mm*
* The cylinder force has to exceed the required cutting force.
Main valve
Pneumatic punching units can be used independently from a press, as
they are driven by the powerful pneumatic power cylinder and only need
compressed air as a power source.
The pneumatic power cylinders are single-action; for optimum fast
reversal, they additionally require a 3/2 way valve, as well as a quick
bleed valve; see also the illustrated connection examples.
The material support height is 125 mm.
The punching units should be selected according to the punch diameter,
material thickness, material strength and the resulting cutting force
required.
The different cylinder sizes are interchangeable, as they have the same
mounting dimensions. If the cutting force is insufficient the next more
Distribution valve powerful cylinder can be used. Double-action hydraulic cylinders,
including the mounting flange, can be retrofitted.
The best application for pneumatic punching units is punch work with
thin metal sheets up to 3 mm thickness because of their progressive
power characteristic feature.
With an air supply pressure of maximum 8 bar the cylinder force
achieves capacities of 12, 20, 40 or 80 kN depending on the cylinder
type.
4 // 31
Pneumatic punching units, single-action
An obligatory stripping unit can be implemented on request.
Air inlet for Air inlet for

Order No. 04-4010 Order No. 04-4010
Quick bleed valve Quick bleed valve

Order No. SEU-3/8 Air inlet for Order No. SEU-3/8
(please order separately) Order No. 04-8013 (please order separately) Air inlet for
Order No. 04-8013
Twin fitting Twin fitting
Order No. E-3/8-3/8 Order No. E-3/8-3/8
(please order separately) (please order separately)
M12 M12
20 in depth 20 in depth
Figure shows
Throat depth
tools Throat depth range A range A
series 143-
Series 141, 142, 143 Series 144
Throat Hole Max. force Cylinder Weight

depth range diameter at 8 bar A2 A3 A4 A5 A6 B B1 D1 D2 H H1 type ~
Order No. A D [kN] Order No. [kg]
141-1012F 100 2-13 15 30 220 30 65 110 60 50 22 15 244 228 04-1212 22
141-1020F 100 2-13 20 30 220 30 61 122 60 65 22 15 244 300 04-2010 28
141-1040F 100 2-13 40 30 220 30 72 144 60 108 22 15 244 234 04-4010 33
141-1080F 100 2-13 80 30 220 30 77 154 60 122 22 15 244 405 04-8013 53
141-2012F 200 2-13 15 30 320 30 65 110 60 50 22 15 244 228 04-1212 28
141-2020F 200 2-13 20 30 320 30 61 122 60 65 22 15 244 300 04-2010 34
141-2040F 200 2-13 40 30 320 30 72 144 60 108 22 15 244 234 04-4010 39
141-2080F 200 2-13 80 30 320 30 77 154 60 122 22 15 244 405 04-8013 59
142-1012F 100 8-251) 15 30 220 30 65 110 60 50 42 28 244 228 04-1212 22
142-1020F 100 8-251) 20 30 220 30 61 122 60 65 42 28 244 300 04-2010 28
142-1040F 100 8-251) 40 30 220 30 72 144 60 108 42 28 244 234 04-4010 33
142-1080F 100 8-251) 80 30 220 30 77 154 60 122 42 28 244 405 04-8013 53
142-2012F 200 8-251 15 30 320 30 65 110 60 50 42 28 244 228 04-1212 28
142-2020F 200 8-251) 20 30 320 30 61 122 60 65 42 28 244 300 04-2010 34
142-2040F 200 8-251) 40 30 320 30 72 144 60 108 42 28 244 234 04-4010 39
142-2080F 200 8-251) 80 30 320 30 77 154 60 122 42 28 244 405 04-8013 59
143-1040F 100 25-402) 40 45 220 40 72 144 90 108 63 30 265 234 04-4010 46
143-1080F 100 25-402) 80 45 220 40 77 154 90 122 63 30 265 405 04-8013 66
143-2040F 200 25-402) 40 45 340 40 72 144 90 108 63 30 265 234 04-4010 59
143-2080F 200 25-402) 80 45 340 40 77 154 90 122 63 30 265 405 04-8013 79
144-1040F 100 40-63 40 48 220 50 72 144 100 108 90 50 270 234 04-4010 60
144-1080F 100 40-63 80 48 220 50 77 154 100 122 90 50 270 405 04-8013 85
144-2040F 200 40-63 40 48 320 50 72 144 100 108 90 50 270 234 04-4010 79
144-2080F 200 40-63 80 48 320 50 77 154 100 122 90 50 270 405 04-8013 102
Pneumatic power cylinder Pneumatic power cylinder Pneumatic power cylinder

Order No. 04-2010 Order No. 04-4010 Order No. 04-8013
with air supply pressure of 8 bar with air supply pressure of 8 bar with air supply pressure of 8 bar
Nominal value 40 kN
Nominal value 80 kN
Nominal value 20 kN
Power [kN]
Power [kN]
Power [kN]
Air consumption at 8 bar 3.5 Ndm3/stroke Air consumption at 8 bar 7.2 Ndm3/stroke Air consumption at 8 bar 14.5 Ndm3/stroke
Stroke [mm] Stroke [mm] Stroke [mm]
Punching tools suitable for the punching units above

1)
To punch hole diameters from
Punching unit Punching tools have to be ordered separately 28 mm, you also have to order
without punching tools Round punch Shaped punch reduction bushes and reduction
Hole diameter sockets.
meter range Punch kitt Punch Die Punch kit
2)
Punching tools for 2025 mm
Order No. D Order No.. Order No. Order No. Order No. are available on request.
141-.... F 213 501--BL-ST 301- 401--BL-ST 501-Formloch-BL-ST

142-.... F 8251) 502--BL-ST 302- 402--BL-ST 502-Formloch-BL-ST
143-.... F 25402) 503--BL-ST 303- 403--BL-ST 503-Formloch-BL-ST
144-.... F 4063 524--BL-ST 324- 404--BL-ST on request
Insert in Order No.: = hole or Formloch (i.e. shaped hole), BL = material thickness, ST = material and strength. See also punching tools
4 // 32
Hydraulic punching units, double-action
Examples
162-1068 F 162-2068 F 163-1175 F 164-1175 F

Cylinder force 68 kN Cylinder force 68 kN Cylinder force 175 kN Cylinder force 175 kN
Throat depth range A=100 mm Throat depth range A=200 mm Throat depth range A=100 mm Throat depth range A=100 mm
Driven by
Connection examples hydraulic cylinder, double-action
for one or several punching units
Power supply Hole diameter for series 161 213 mm
Air-driven hydraulic pump for series 162 825 mm
Hydraulic punching
units, double-action Maintenance unit
Only round cut Shaped cut on request
Air-driven
Compressed for series 164 4063 mm
hydraulic pump
air supply Material thickness
with steel 0.33 mm*; max. 5 mm*
Hydraulic punching units, fit with double-action hydraulic cylinders are

capable of working independently from a press. They are driven by a
Control valve, hydraulic power supply, e.g. an air-driven hydraulic pump, or an electro-
foot-operated, hydraulic pump unit.
with protection
cap With the available hydraulic cylinders, cylinder forces of 33, 68, 109 or
175 kN can be achieved for an oil supply pressure of max. 350 bar.
Power supply The material support height is 125 mm.
Electro-hydraulic pump unit The punching units should be selected according to the hole diameter,
material thickness, material strength and the resulting cutting force
required. The cutting force required can be obtained from the chart.
Hydraulic punching The type of power supply also depends on the number of punching units
units, double-action in operation and the desired cycle time.
Electro-hydraulic The connection examples on the left illustrate the operation of one or
pump unit several hydraulic punching units.
The mounting flanges of the hydraulic cylinders have the same
mounting dimensions. As a result the cylinder size, including the
mounting flange, can be exchanged if the cutting force is insufficient.
Foot-operated
switch

Hydraulic punching units, double-action
Male stud coupling

(please order
separately)
Male stud coupling
(please order
separately)
M12 M12
Figure shows 20 in depth 20 in depth
tools Throat depth

Throat depth range A range A
series 163
Series 161, 162, 163 Series 164
Throat Hole Max. Cylinder type Weight

depth diameter force at including ~
A2 A3 A4 A5 B B1 D1 D2 H H1 H2 M G
range 350 bar flange 4)
~
Order No. D [kN] Order No. [kg]
161-1033 F 100 2-13 33 30 220 30 58 60 60 22 15 244 165 40 M48x1,5 G1/4 725D35151-FL 21
161-1068 F 100 2-13 68 30 220 30 60 60 80 22 15 244 151 40 M64x1,5 G1/4 725D50151-FL 23
161-1109 F 100 2-13 109 30 220 30 66 60 100 22 15 244 158 48 M80X2,0 G1/4 725D63171-FL 26
161-2033 F 200 2-13 33 30 320 30 58 60 60 22 15 244 165 40 M48x1,5 G1/4 725D35151-FL 27
161-2068 F 200 2-13 68 30 320 30 60 60 80 22 15 244 151 40 M64x1,5 G1/4 725D50151-FL 29
162-1033 F 100 8-251) 33 30 220 30 58 60 60 42 28 244 165 40 M48x1,5 G1/4 725D35151-FL 21
162-1068 F 100 8-251) 68 30 220 30 60 60 80 42 28 244 151 40 M64x1,5 G1/4 725D50151-FL 23
162-1109 F 100 8-251) 109 30 220 30 66 60 100 42 28 244 158 48 M80X2,0 G1/4 725D63171-FL 26
162-2033 F 200 8-251) 33 30 320 30 58 60 60 42 28 244 165 40 M48x1,5 G1/4 725D35151-FL 27
162-2068 F 200 8-251) 68 30 320 30 60 60 80 42 28 244 151 40 M64x1,5 G1/4 725D50151-FL 29
163-1033 F 100 25-402) 33 45 220 40 58 90 60 63 30 265 170 40 M48x1,5 G1/4 725D35151-FL 34
163-1068 F 100 25-402) 68 45 220 40 60 90 80 63 30 265 156 40 M64x1,5 G1/4 725D50151-FL 36
163-1109 F 100 25-402) 109 45 220 40 66 90 100 63 30 265 161 48 M80x2,0 G1/4 725D63171-FL 39
163-1175 F 100 25-402) 175 45 220 40 66 90 105 63 30 265 195 48 M80x2,0 G3/8 725D80151-FL 45
163-2033 F 200 25-402) 33 45 340 40 58 90 60 63 30 265 170 40 M48x1,5 G1/4 725D35151-FL 47
163-2068 F 200 25-402) 68 45 340 40 58 90 80 63 30 265 156 40 M64x1,5 G1/4 725D50151-FL 49
163-2109 F 200 25-402) 109 45 340 40 66 90 100 63 30 265 161 48 M80x2,0 G1/4 725D63171-FL 52
164-1109 F 100 40-63 109 48 220 48 58 100 100 90 50 270 169 48 M80X2,0 G1/4 725D63171-FL 49
164-1175 F 100 40-63 175 48 220 48 66 100 105 90 50 270 195 48 M80X2,0 G3/8 725D80151-FL 55
164-2109 F 200 40-63 109 48 320 48 58 100 100 90 50 270 169 48 M80X2,0 G1/4 725D63171-FL 68
Hydraulic screw-in cylinder, Hydraulic screw-in cylinder, Hydraulic screw-in cylinder, Hydraulic screw-in cylinder,
double-action double-action double-action double-action
Order No. 725D35151-2 Order No. 725D50151-1 Order No. 725D63171-1 Order No. 725D80151-2
Oil consumption: prestroke 14.4 cm3 Oil consumption: prestroke 29.5 cm3 Oil consumption: prestroke 53 cm3 Oil consumption:
return stroke 9.7 cm3 return stroke 22.1 cm3 return stroke 40.2 cm3 prestroke 75.4 cm3
return stroke 56.6 cm3
Power [kN]
Power [kN]
Power [kN]
Power [kN]
Working pressure [bar] Working pressure [bar] Working pressure [bar] Working pressure [bar]

1)
To punch hole diameters from
Punching unit Punching tools have to be ordered separately 28 mm, you also have to order
without punching tools Round punch Shaped punch reduction bushes and reduction
Hole diameter sockets.
2)
Punching tools for 2025 mm
Order No. D Order No.. Order No. Order No. Order No. are available on request.
161-.... F 213 501--BL-ST 301- 401--BL-ST 501-Formloch-BL-ST 4)

If you require the cylinder
162-.... F 8251) 502--BL-ST 302- 402--BL-ST 502-Formloch-BL-ST without the mounting flange,
163-.... F 25402) 503--BL-ST 303- 403--BL-ST 503-Formloch-BL-ST omit the letters FL
164-.... F 4063 524--BL-ST 324- 404--BL-ST on request in the order no..

Pneumatic and hydraulic profile punching units,
single- and double-action
Examples
141-0520 F 161-0524 F
Cylinder force 20 kN Cylinder force 24 kN
Driven by
pneumatic power cylinder, single-action,
hydraulic cylinder, double-action

Material thickness
with steel 0.33 mm*
These pneumatic and hydraulic profile punching units are suitable for
a wide range of applications. The special die support at the front
enables punching of round and square pipes or the shanks of U and H
profiles arranged in parallel.
Which available unit to use is determined by the required cutting force.
The cutting force results from the hole diameter, material thickness and
material strength. Refer to the cutting force chart.
The type of power supply also depends on the number of punching units
to be operated and the desired cycle time.
The pneumatic power cylinders are single-action and, in addition,
require a quick bleed valve for quick reversal.
A height compensation plate for a material support height of 125 mm
is available on request.

Air inlet for

Order No. 04-4010
Air inlet for
Quick bleed valve Order No. 04-4010
Order No. SEU-3/8
or SEU-1/4 Quick bleed valve
(please order separately) Order No. SEU-3/8
Twin fitting Air inlet for
Order No. E-3/8-3/8 Order No. 04-1212 Twin fitting Air inlet for
(please order separately, 04-2010 Order No. E-3/8-3/8 Order No. 04-2010
is not included with (please order separately) 04-8013 1 or 2 male stud couplings
Order No. 04-1212) (please order separately)
Pneumatic drive Pneumatic drive Hydraulic double-action drive

Series 141 Series 142 Series 161 and 162
Profile punching units without punching tools Throat hole Max. force Cylinder type Weight
pneumatic hydraulic, depth with air supply with oil supply 4) combination of A5 A6 B1 G H ~
double-action range pressure of pressure of cylinder and flange ~
8 bar 500 bar
Order No. Order No. A D [kN] [kN] Order No. [kg]
141-0512 F 50 2-13 12 04-1212 55 110 60 1xG 1/4 431 19

141-0520 F 50 2-13 20 04-2010 61 122 60 1xG3/8 504 24
141-0540 F 50 2-13 40 04-4010 72 144 108 1xG3/8 438 31
142-0520 F 50 8-25 12 04-2010 61 122 60 1xG 3/8 505 31

142-0540 F 50 8-25 20 04-4010 72 144 108 1xG 3/8 439 37
142-0580 F 50 8-25 40 04-8013 77 154 122 1xG 3/8 610 39
161-0524 F 50 2-13 24 722D25202-FL4) 65 45 2xG 1/4 333 14

161-0540 F 50 2-13 40 722D32252-FL4) 75 60 2xG 1/4 344 15
161-0563 F 50 2-13 63 722D40252-FL4) 85 70 2XG 1/4 348 16
162-0524 F 50 8-25 24 722D25202-FL 4)

65 45 2XG 1/4 325 21
162-0540 F 50 8-25 40 722D32252-FL4) 75 60 2XG 1/4 342 22
162-0563 F 50 8-25 63 722D40252-FL4) 85 70 2XG 1/4 343 23
4)
If you require the cylinder without the mounting flange, omit the letters FL in the Order No.
Pneumatic power cylinder

Block cylinder,
with air supply pressure of 8 bar
double-action
Air consumption at 8 bar in dm3
Nominal value Oil consumption in cm3
prestroke return stroke
Piston force [kN]
Power [kN]
Stroke [mm] Working pressure [bar]

Punching unit Punching tools have to be ordered separately
without punching tools Round punch Shaped punch
Hole diameter
Order No. D Order No.. Order No. Order No. Order No.

Pneumatic profile punching units, single-action
air inlet for order no. 04-12

04-2010
air inlet for order no. 04-4010
quick bleed valve

order no. SEU-3/8
or SEU 1/4
twin fitting
order no. E-3/8-3/8 or SEU 1/4
(please order separately, is not
included with order no. 04-1212)
M12
depth 20
Tensioning clamp
Pneumatic profile punching units, single-action without punching tools
Throat Max. force Cylinder Weight

Hole depth with air supply type 4)
D2 A2 A3 A4 A5 A6 B1 B2 B3 G H1
range pressure of ~
Order no. D A 8 bar [kN] Order no. [kg]
141-0712F-01 2-13 63 12 04-1212 15 15 55 200 55 110 60 54 45 1xG1/4 430 19

141-0720F-01 2-13 63 20 04-2010 15 15 55 200 60 120 60 54 45 1xG3/8 502 24
141-0740F-01 2-13 63 40 04-4010 15 15 55 200 72 147 108 54 45 1xG3/8 436 30
142-0720F-01 8-25 63 12 04-2010 28 26 66 211 60 120 60 70 70 1xG3/8 502 32

142-0740F-01 8-25 63 20 04-4010 28 26 66 211 72 147 108 70 70 1xG3/8 436 37
142-0780F-01 8-25 63 40 04-8013 28 26 66 211 77 154 122 70 70 1xG3/8 607 59
4)
An obligatory stripping unit can be implemented on request. Order example: 141Z-07

without punching tools
Round punch Shaped
Hole-
diameter Punch kit Punch Die Punch kit
Order no. range D Order no. Order no. Order no. Order no.
141-.... F 213 501--BL-ST 301- 401--BL-ST 501-shaped-hole-BL-ST


Hydraulic profile punching units, double-action
Hydraulic connectors
are not included
Tensioning clamp
Hydraulic profile punching units, double action without punching tools
Throat Max. force Cylinder

Hole depth with air supply type 4) Weight
D2 A2 A4 A6 B1 B2 B3 G H1
range pressure of ~
Order no. D A 500 bar [kN] Order no. [kg]
161-0724F-01 2-13 63 24 722D25202-FL 4) 15 15 200 65 45 60 45 2xG1/4 322 16

161-0740F-01 2-13 63 40 722D32252-FL 4) 15 15 200 75 55 60 45 2xG1/4 339 18
161-0763F-01 2-13 63 63 722D40252-FL 4) 15 15 200 85 63 60 45 2xG1/4 340 19
162-0724F-01 8-25 63 24 722D25202-FL 4) 28 26 211 65 45 70 70 2xG1/4 317 24

162-0740F-01 8-25 63 40 722D32252-FL 4) 28 26 211 75 55 70 70 2xG1/4 339 25
162-0763F-01 8-25 63 63 722D40252-FL 4) 28 26 211 85 63 70 70 2xG1/4 340 26
4) If you require the cylinder without the mounting flange, omit the letters FL in the order no. | An obligatory stripping unit can be implemented on request. Order example: 141Z-08

Round punch Shaped
Hole-
diameter Punch kit Punch Die Punch kit
Order no. range D Order no. Order no. Order no. Order no.


Examples
141-0612 F 161-0663 F 162-6109 F

Cylinder force 12 kN Cylinder force 63 kN Cylinder force 109 kN
Driven by

Hole diameter for series 141, 161 213 mm
for series 142, 162 825 mm
material thickness
with steel 0.33 mm*
These pneumatic and hydraulic profile punching units are suitable for
a wide range of applications.
The clearance zone behind the die support makes them also suitable
for punching L- and U-shaped profiles.
Which available unit to use is determined by the required cutting force.
The cutting force results from the hole diameter, material thickness and
material strength. Refer to the cutting force chart.
The type of power supply also depends on the number of punching units
to be operated and the desired cycle time.
The pneumatic power cylinders are single-action and, in addition,
require a quick bleed valve for quick reversal.

Air inlet for Air inlet for

Order No. 04-4010 Order No. 04-4010
Quick bleed valve
Quick bleed valve
Order No. SEU-3/8
Order No. SEU-3/8
or SEU 1/4
(please order separately) Male stud coupling
Air inlet for (please order separately)
Twin fitting Order No. 04-1212 Twin fitting
Order No. E-3/8-3/8 04-2010 1 or 2 male stud couplings Order No. E-3/8-3/8
(please order separately, (please order separately) (please order separately,
is not included with is not included with
Order No. 04-1212) Order No. 04-1212)
Throat depth Throat depth

range 63 range 63
Pneumatic drive Hydraulic double-action drive Pneumatic drive Hydraulic double-action drive
Series 141 Series 161 Series 142 Series 162
Profile punching units Hole Throat Max. force Cylinder type Weight
without punching tools depth with air supply with oil supply with oil supply 4) combination A5 A6 B B1 G H H1 D ~
pneumatic hydraulic, range pressure of pressure of pressure of of cylinder ~
double-action 8 bar 350 bar 500 bar and flange
Order No. Order No. D A [kN] [kN] [kN] [kg]
141-0612 F 2-13 63 12 04-1212 55 110 45 60 1xG1/4 244 228 17

141-0620 F 2-13 63 20 04-2010 61 122 45 60 1xG3/8 244 300 23
141-0640 F 2-13 63 40 04-4010 72 144 45 108 1xG3/8 244 234 29
142-6320 F 8-25 63 20 04-2010 61 122 80 60 1xG 3/8 250 300 35

142-6340 F 8-25 63 40 04-4010 72 144 80 108 1xG 3/8 250 234 40
142-6380 F 8-25 63 80 04-8013 77 154 80 122 1xG 3/8 250 405 62
161-0624 F 2-13 63 24 722D25202-FL4) 32,5 65 45 45 2xG1/4 244 129 16

161-0640 F 2-13 63 40 722D32252-FL4) 37,5 75 45 60 2xG1/4 244 140 17
161-0663 F 2-13 63 - 63 722D40252-FL4) 42,5 85 45 70 2XG1/4 244 144 18
162-6368 F 8-25 63 68 725D50151-FL 4)

32,5 80 80 2XG1/4 250 154 65 26
162-6109 F 8-25 63 109 725D63171-FL4) 48,5 80 100 2XG1/4 250 169 97 29
162-6175 F 8-25 63 175 725D80151-FL4) 52,5 80 105 2XG3/8 250 195 105 34
4)
If you require the cylinder without the mounting flange, omit the letters FL in the Order No.
Pneumatic power cylinder

with air supply pressure of 8 bar Block cylinder, Hydraulic screw-in cylinder,
Air consumption at 8 bar in dm3 double-action
double-action
Nominal value
Oil consumption in cm3 Oil consumption in cm3
prestroke return stroke prestroke return stroke
Piston force [kN]
Piston force [kN]
Power [kN]
Stroke [mm]
Working pressure [bar] Working pressure [bar]

without punching tools Round punch Shaped punch
Hole diameter
range Punch kitt Punch Die Punch kit
Order No. D Order No.. Order No. Order No. Order No.

Pneumatic profile punching units, single-action
air inlet for Order No. 04-4010 air inlet for

Order No. 04-1212
quick bleed valve 04-2010
Order No. SEU-3/8
or SEU 1/4
illustration twin fitting
with block die Order No. E-3/8-3/8
series 141-08-02 or SEU 1/4
(please order separately,
series 142-08-02 is not included with Order
No. 04-1212)
M12 series: 141-08-01 series: 141-08-02

depth 20
142-08-01 142-08-02
pneumatic single-action drive
Pneumatic profile punching units, single-action without punching tools
Throat Max. force Cylinder

Hole depth with air supply type
D2 A2 A3 A4 A5 A6 B1 B2 G H1~
range pressure of
Order No. D A 8 bar [kN]
141-0812F-01 2-13 63 12 04-1212 15 15 30 200 55 110 60 45 1xG1/4 472

141-0820F-01 2-13 63 20 04-2010 15 15 30 200 60 120 60 45 1xG3/8 544
141-0840F-01 2-13 63 40 04-4010 15 15 30 200 72 147 108 45 1xG3/8 478
141-0812F-02 2-13 63 12 04-1212 15 15 30 200 55 110 60 45 1xG1/4 472

141-0820F-02 2-13 63 20 04-2010 15 15 30 200 60 120 60 45 1xG3/8 544
141-0840F-02 2-13 63 40 04-4010 15 15 30 200 72 147 108 45 1xG3/8 478
142-0820F-01 8-25 63 20 04-2010 28 25 50 210 60 120 60 70 1xG3/8 544

142-0840F-01 8-25 63 40 04-4010 28 25 50 210 72 139 108 70 1xG3/8 478
142-0880F-01 8-25 63 80 04-8013 28 25 50 210 77 154 122 70 1xG3/8 649
142-0820F-02 8-25 63 20 04-2010 28 25 50 210 60 120 60 70 1xG3/8 544

142-0840F-02 8-25 63 40 04-4010 28 25 50 210 72 139 108 70 1xG3/8 478
142-0880F-02 8-25 63 80 04-8013 28 25 50 210 77 154 122 70 1xG3/8 649
An obligatory stripping unit can be implemented on request. Order example: 141Z-08 ...

Round punch Shaped punch
Hole dia-
meter range Punch kit Punch Die Punch kit
Order No. D Order No. Order No. Order No. Order No.


Hydraulic
Hydraulic
Hydraulic
Hydraulic profile
profile
profile
profile punching
punching
punching
punching units,
units,
units, units,
double-action
double-action
double-action
double-action
1 or12ormale
2 male
1 orstud
stud 1couplings
2 or
male
couplings
2 male
studstud
couplings
couplings
(please
(please order
order(please
(please
separately)
orderorder
separately) separately)
separately)
illustration
illustrationillustration
illustration
withwith block
with
block with
dieblock
dieblock
diedie
series
series series
141-08-02
series
141-08-02 141-08-02
141-08-02
series
series series
161-08-02
series
161-08-02 161-08-02
161-08-02
M12M12 M12M12
depth
depth 20 20depth
depth
20 20
series:series:
series: 161-08-01
series:
161-08-01161-08-01
161-08-01 series:
series:series:
161-08-02
series:
161-08-02
161-08-02 161-08-02
162-08-01
162-08-01162-08-01
162-08-01 162-08-02
162-08-02
162-08-02 162-08-02
with
with block
with
block with
dieblock
dieblock
diedie
hydraulic
hydraulic
hydraulic hydraulic
drive drive
drive drive
Hydraulic
Hydraulic
Hydraulic Hydraulic
profile
profile profile
punching
profile
punching punching
punching
units
units units
units
without
without
without without
punching
punchingpunching
punching
tools tools
tools tools
Throat Throat
Throat Max.Throat
Max. force
Max.
force Max. Max.
forceforce force CylinderCylinder
Cylinder Cylinder
Ge-
Hole
Hole HoleHole depth
depth
depth depth
withwith oil supply
oil supply with with
oil supply type
oil supply type typetype
with oil supply with oil supply D2D2A2 A2
D2A3
D2A3
A2A4
A2A4
A3 A3
A6A4
A6A4B1A6
B1 A6
B2 B2
B1 B1 B2 B2
G G G G H1~H1~ H1~H1~
wicht
range range
range range
pressure
pressure
pressure of of
of pressure 4)
pressure
of
pressure flange
4)
of
of flange
for 4)for
flange
4)
flange
for for
Kg
Order
Order No.No.
Order
Order
No.
DNo.
D DA D
A 500
350A500
barAbar
[kN]
[kN] 500
[kN]500
barbar
500 bar
[kN] [kN]
combination
combination
[kN] combination
combination
161-0824F-01
161-0824F-01
161-0824F-01
161-0824F-01 2-13 2-13
2-13 2-13
63 63 6324
6324 24 722D25202-FL
24 722D25202-FL
24 722D25202-FL
722D25202-FL 4) 4)
15 15
4)
154) 15
1530
1530
15200
15
200
30 30
65200
652004565
45 65
45 45 45 45 45
2xG1/42xG1/4
2xG1/4 2xG1/4
364364 364
28364
161-0840F-01
161-0840F-01
161-0840F-01
161-0840F-01 2-13 2-13
2-13 2-13
63 63 6340
6340 40 722D32252-FL
40 722D32252-FL
40 722D32252-FL
722D32252-FL 4) 4)
15 15 154) 15
4)
1530
1530
15200
15
200
30 30
75200
752006075
60 75
45 45
60 60 45 45
2xG1/42xG1/4
2xG1/4 2xG1/4
381381 381
20381
161-0863F-01
161-0863F-01
161-0863F-01
161-0863F-01 2-13 2-13
2-13 2-13
63 63 6363
6363 63 722D40252-FL
63 722D40252-FL
63 722D40252-FL
722D40252-FL 4) 4)
15 15
4)
154) 15
1530
1530
15200
15
200
30 30
85200
852007085
70 85
45 45
70 70 45 45
2xG1/42xG1/4
2xG1/4 2xG1/4
382382 382
21382
161-0824F-02
161-0824F-02
161-0824F-02
161-0824F-02 2-13 2-13
2-13 2-13
63 63 6324
6324 24 722D25202-FL
24 722D25202-FL
24 722D25202-FL
722D25202-FL 4) 4)
15 15
4)
154) 15
1530
1530
15200
15
200
30 30
65200
652004565
45 65
45 45 45 45 45
2xG1/42xG1/4
2xG1/4 2xG1/4
364364 364
18364
161-0840F-02
161-0840F-02
161-0840F-02
161-0840F-02 2-13 2-13
2-13 2-13
63 63 6340
6340 40 722D32252-FL
40 722D32252-FL
40 722D32252-FL
722D32252-FL 4) 4)
15 15 154) 15
4)
1530
1530
15200
15
200
30 30
75200
752006075
60 75
45 45
60 60 45 45
2xG1/42xG1/4
2xG1/4 2xG1/4
381381 381
20381
161-0863F-02
161-0863F-02
161-0863F-02
161-0863F-02 2-13 2-13
2-13 2-13
63 63 6363
6363 63 722D40252-FL
63 722D40252-FL
63 722D40252-FL
722D40252-FL 4) 4)
15 15
4)
154) 15
1530
1530
15200
15
200
30 30
85200
852007085
70 85
45 45
70 70 45 45
2xG1/42xG1/4
2xG1/4 2xG1/4
382382 21382
382
162-08068F-01
162-08068F-01
162-08068F-01
162-08068F-01 8-25 8-25
8-25 8-25
63 63 6368
6368 68 725D50151-FL
68
725D50151-FL
725D50151-FL
725D50151-FL 4) 4)
28 28
4)
254) 25
2850
2850
25210
25
210
50 65
50210
65
2108065
8065
70 70
80 80 70 70
2xG1/42xG1/4
2xG1/4 2xG1/4
405405 405
31405
162-08109F-01
162-08109F-01
162-08109F-01
162-08109F-01 8-25 8-25
8-25 8-25
63 63 63109
63109 109 725D63171-FL
109
725D63171-FL
725D63171-FL
725D63171-FL 4) 4)
28 28 254) 25
4)
2850
2850
25210
25
210
50 97
50210
97
210
10097
10097
70100
70100 70 70
2xG1/42xG1/4
2xG1/4 2xG1/4
405405 405
34405
162-08175F-01
162-08175F-01
162-08175F-01
162-08175F-01 8-25 8-25
8-25 8-25
63 63 63175
63175 175 725D80151-FL
175
725D80151-FL
725D80151-FL
725D80151-FL 4) 4)
28 28
4)
254) 25
2850
2850
25210
25
210
50105
50210
105
210 105
100100
105
70100
70100 70 70
2xG3/82xG3/8
2xG3/8 2xG3/8
440440 440
41440
162-08068F-02
162-08068F-02
162-08068F-02
162-08068F-02 8-25 8-25
8-25 63 63
8-25 6368
6368 68 725D50151-FL
68
725D50151-FL
725D50151-FL
725D50151-FL 4) 4)
28 28
4)
254) 25
2850
2850
25210
25
210
50 65
50210
65
2108065
8065
70 70
80 80 70 70
2xG1/42xG1/4
2xG1/4 2xG1/4
405405 405
31405
162-08109F-02
162-08109F-02
162-08109F-02
162-08109F-02 8-25 8-25
8-25 8-25
63 63 63109
63109 109 725D63171-FL
109
725D63171-FL
725D63171-FL
725D63171-FL 4) 4)
28 28 254) 25
4)
2850
2850
25210
25
210
50 97
50210
97
210
10097
10097
70100
70100 70 70
2xG1/42xG1/4
2xG1/4 2xG1/4
405405 405
34405
162-08175F-02
162-08175F-02
162-08175F-02
162-08175F-02 8-25 8-25
8-25 8-25
63 63 63175
63175 175 725D80151-FL
175
725D80151-FL
725D80151-FL
725D80151-FL 4) 4)
28 28
4)
254) 25
2850
2850
25210
25
210
50105
50210
105
210 105
100100
105
70100
70100 70 70
2xG3/82xG3/8
2xG3/8 2xG3/8
440440 440
41440
4)
If you
If 4)you require
require
4)
If you
the
4)
If the
you
require
cylinder
require
cylinder the cylinder
the
without
withoutcylinder
the the
without
mounting
without
mountingtheflange,
mounting
the
flange,
mounting
omitomit
flange,
theflange,
the omit
letters
letters omit
theFL
FL letters
the in
letters
in the the
FL
Order
OrderFL
inNo.
the
in
No.
|Order
theAn
| Order
An
No.obligatory
No.
| An|stripping
obligatory obligatory
Anstripping
obligatory
stripping
unitunit
stripping
can can unit
be implemented
unit
can can
be implemented
be implemented beonimplemented
on request.
request. on request.
OrderOrder
onexample:
request.
example:
Order
Order
example:
161Z-08
example:
161Z-08 ... 161Z-08
... 161Z-08
... ...
Punching
Punching
Punching Punching
tools
tools tools
tools
suitable
suitable suitable
forfor
suitable
thethefor
punching
for
thethe
punching punching
punching
units
units above
units
above units
above
above
Punching
Punching Punching
Punching
unit unitunit
unit Punching
PunchingPunching
Punching
tools
tools tools
totools
have
have tohave
be behave
ordered
to be
orderedtoseparately
ordered
beseparately
ordered
separately
separately
without
without without
punching
without
punching punching
punching
tools tools
tools tools Round
Round Round
punch
punchRound
punch
punch Shaped
Shaped Shaped
punch
Shaped
punch punch
punch
Hole
Hole dia-dia-
HoleHole
dia-dia-
meter
meter range
meter
range meter
range
Punchrange
Punch
kit kit
Punch
Punch
kit kit Punch Punch
Punch Punch DieDie Die Die Punch
Punch kit kit
Punch
Punch
kit kit
Order
Order No.No.
Order
Order
No.No.
D D D D
Order
Order No.No.
Order
Order
No.No. Order
Order No.No.
Order
Order
No.No.Order
Order
No.No.
Order
Order
No.No. Order
Order No.No.
Order
Order
No.No.
161-....
161-.... F 161-....
F 161-....
F213
F213 213
213 501--BL-ST
501--BL-ST
501--BL-ST 301-
501--BL-ST 301- 301-
301- 401--BL-ST
401--BL-ST
401--BL-ST
401--BL-ST 501-Formloch-BL-ST
501-Formloch-BL-ST
501-Formloch-BL-ST
501-Formloch-BL-ST
162-....
162-.... F 162-....
F 162-....
F825
F825 825
825 502--BL-ST
502--BL-ST
502--BL-ST 302-
502--BL-ST 302- 302-
302- 402--BL-ST
402--BL-ST
402--BL-ST
402--BL-ST 502-Formloch-BL-ST
502-Formloch-BL-ST
502-Formloch-BL-ST
502-Formloch-BL-ST
Insert
Insert in Insert
in OrderOrder
Insert
No.:in
No.:=inhole
Order Order
=No.:
holeFormloch
or =orhole
No.: Formloch
= hole
orFormloch
or (i.e.
(i.e. Formloch
shaped
shaped (i.e. hole),
(i.e.
shaped
hole), BLmaterial
BLshaped
= hole), BLthickness,
=BLmaterial
= material
hole), ST
thickness,
= material STthickness,
thickness,
= STand
=STmaterial
= material
material and
= material
strength.
and
strength. and
strength.
See See punching
punching
strength.
alsoalsoSee See punching
tools
alsotools
also punching
tools
tools
44// //42
442
4// //
4242 All All rights
rights Alltechnical
to to
rights
Alltechnical
rights
to technical
to modifications
technical
modifications
modificationsmodifications
reserved.
reserved. reserved.
reserved.
Pneumatic and hydraulic 90-notch units, 63x63 mm
Examples Driven by
Notching angle 90
max. notch size 63x63 mm
material thickness
with steel 0.33 mm*
*The cylinder force has to exceed the required cutting force.
In addition to the extremely successful press-operated 90 notch units

with a notch size of 63 x 63 mm, the corresponding notch units with
pneumatic and hydraulic operation are presented on this page.
Limits on the use of these units are determined by the cutting force
required.
The cutting force, which results from the effective cut length and
640-063-040 R the material thickness, may not exceed the maximum power of the
Cylinder force 40 kN cylinder.
660-063-068 R
Cylinder force 68 kN To combine these notch units with other pneumatic or hydraulic
punching it is necessary to install a height compensation plate (see
chart) to reach the material support height of 125 mm.
For missing sizes see unit 600 063
quick bleed valve

Order No. SEU-3/8
(please order separately) male stud coupling
twin fitting
Order No. E-3/8-3/8
height compensation
plate to reach the material
support height of 125 mm
Pneumatic drive Hydraulic double-action drive

Series 640-063-.. Series 660-063-..
2)
Combination of cylinder and flange
Notch units with cutting tools Notch Max. force Cylinder type Weight Gauging table, Height
pneumatic hydraulic, size with air supply with oil supply ~ adjustable, compensation plate,
double-action pressure pressure Flange type please order please order
of 8 bar of 350 bar separately separately
Order No. Order No. [kN] [kN] Order No. [kg] Order No. Order No.
640-063-040 L 04-4010-05 2)
63x63 40 23
640-063-040 R F004-0018-0000
800-063 S 815-063
660-063-068 L 725D50151-1
63x63 68 21
660-063-068 R F004-0019-0000

Pneumatic and hydraulic rectangle notch units
Examples Driven by
Notch shape rectangle

for 641-050, 661-050- 50x50 mm
for 641-050, 661-100- 100x75 mm
material thickness 0.33 mm*
In addition to the extremely successful press-operated rectangle

notch units with a notch size of 50 x 50 mm and 100 x 75 mm, the
corresponding notch units with pneumatic and hydraulic operation are
presented on this page.
Limits on the use of these units are determined by the cutting force
641-050-040 required, see chart. The cutting force, which results from the effective
Cylinder force 40 kN cut length and the material thickness, may not exceed the maximum
power of the cylinder.
To combine these notch units with other pneumatic or hydraulic
punching units it is necessary to install a height compensation plate
(see chart) to reach the material support height of 125 mm. For the
661-100-109
dimensions of the basic structure, see drawing for units 601 050
Cylinder force 109 kN
or 601 100.
air inlet for

Order No. 04-4010
quick bleed valve air inlet for

Order No. SEU-3/8 Order No. 04-2010 male stud coupling
(please order separately) 04-8013 (please order separately)
twin fitting
Order No. E-3/8-3/8
height compensation plate

to reach the material support
height of 125 mm
Pneumatic drive Hydraulic double-action drive

Series 641 Series 661
Notch units Notch Max. force Cylinder Cylinder dimensions Weight Height com-
with cutting tools size with air supply with oil supply type ~ pensation plate,
A A5 B D H1 H2 H3
pneumatic hydraulic, width x pressure pressure 2)
Combination of please order
~ ~ ~
double-action depth of 8 bar of 350 bar cylinder and flange separately
Order No. Order No. [kN] [kN] Order No. [kg] Order No.
641-050-040 50x50 40 04-4010-06 2) 144 72 108 234 20 165 32 815-050

641-100-040 100x75 40 04-4010 144 72 108 234 40 182 39
815-100
641-100-080 100x75 80 04-8013 154 77 122 405 40 182 63
661-050-068 50x50 68 725D50151-1 65 174 20 165 23 815-050
661-100-109 100x75 109 725D63171-1 97 189 40 182 37 815-100

Pneumatic and hydraulic 90 radii cutting units, R5-30mm
Examples
Driven by
possible radii R 5,10,15,20,25,30 mm

cutting angle 90
material thickness
with steel 0.33 mm*
In addition to the press-operated radii cutting units, the corresponding

hydraulic or pneumatic units are presented on this page.
With these units it is possible to notch 6 different 90 radii with only
one tool. The radii are graduated in steps of 5 mm from R 5 mm up to
R 30 mm.
646-30-040 Limits on the use of these units are determined by the cutting force
Cylinder force 40 kN required, see chart. The cutting force, which results from the effective
cut length and the material strength, may not exceed the maximum
power of the cylinder.
666-30-063 Recommended accessories (please order separately)

Cylinder force 63 kN For connecting the pneumatic radii cutting units to the compressed air
system, we recommend the following accessories:
Other radii sizes are available on request.
Examples
quick bleed valve1) air inlet for

Order No. SEU-3/8 Order No. 04-8013
(please order separately) male stud coupling
twin fitting1) (please order separately)
Order No. E-3/8-3/8
air inlet for
Order No. 04-4010
limit stop feed clearance: 6 mm

1)(quick bleed valve and
twin fitting are included in limit stop
the pneumatic control kit)
Pneumatic drive Hydraulic double-action drive Section A-B

Series 646 Series 666-30-063
Radii cutting units Possible Max. force Cylinder H Weight

with cutting tools 90 radii Type ~ ~
pneumatic hydraulic, in steps of with air supply with oil supply
double-action 5 mm pressure of 8 bar pressure of 350 bar
Order No. Order No. [kN] [kN] Order No. [kg]
646-30-040 R5, R10, 40 04-4010 504 58
646-30-080 R15, R20, 80 04-8013 675 79
666-30-063 R25, R30 63 722D50252-1 375 45

Pneumatic cut-off unit, 125 mm
Examples
Driven by
max. cutting width 125 mm

material thickness
with steel 0.33 mm*
In addition to the extremely successful press-operated cut-off units

with a cutting width of 125 mm, the corresponding cut-off unit with
pneumatic operation is presented on this page.
The cutting force, which results from the effective cut length and the
material strength, may not exceed the maximum power of the cylinder.
To combine this cut-off unit with other pneumatic punching units it is
necessary to install a height compensation plate (see chart) to reach
the material support height of 125 mm. For the dimensions of the
basic structure, see drawing for unit 610 125 N.
649-125-040-N
Cylinder force 40 kN
The retainer has been removed in the illustration!
quick bleed valve

Order No. SEU-3/8
twin fitting
Order No. E-3/8-3/8
retainer
feed clearance: 6mm
height compensation plate

to reach the material support
height of 125 mm
Cut-off unit Cutting width Max. force Cylinder type Weight Height com-
with cutting tools with air supply pensation plate,
with retainer pressure of 2)
Combination of please order
pneumatic 8 bar cylinder and flange separately
Order No. [kN] [kN] [kg] Order No.
649-125-040-N 125 40 04-4010-03 2) 32 815-125

Mobile pneumatic punching and notch units
Example
Cylinder force: 12kN at 8 bar
Weight: 6.5 kg
For punching and notching of all punchable materials, such as steel,

aluminium, plastics, wood, cardboard, etc. Tools can be changed
quickly. The size of the maximum hole diameter or the maximum notch
depends on the material thickness and the material strength. It has to
be calculated on an individual basis. Recommended material thickness
ranging from 13 mm, (see also the force / stroke chart below).
Economical expansion possibilities are provided by conversion kits, see
below.
Tools suitable for the mobile units above (please order separately)
Notch unit: 1421-0512K
Punch kit: 521-Vierkant-21-BL-ST
Radius cutting unit: 1421-0512R
Punch kit: 521-Radius-BL-ST
Punching unit: 1421-0512L
Punch kit: 521--BL-ST
Punch: 321-
Die: 421--BL-ST
Shaped hole: 521-Formloch-BL-ST
1421-0512L Insert in Order No.: = hole or Formloch (i.e. shaped hole; Vierkant = square),
BL = material thickness, ST = material and strength.
Conversion module
for punching unit
1421-05-LU
without
punch kit
Conversion module
for notch unit
1421-05-KU
without punch kit.
Adjustable limit stops
are included in the delivery
ry
(see illustration below)
Force/stroke chart for

drive cylinder 04-1212
Conversion module
for radius cutting unit
1421-05-RU
without punch kit.
are included in the delivery
ry
(see illustration below)

Pipe punching unit
Examples
101-RLA-50 141-RLA-50 161-RLA-50

Press-operated Pneumatic single-action unit Hydraulic double-action unit
Throat depth range A = 50 mm Throat depth range A = 50 mm Throat depth range A = 50 mm
Cylinder force 80 kN Cylinder force 68 kN
with air supply pressure of 8 bar with oil supply pressure of 350 bar
Hole diameter D 2 13 mm
External pipe diameter da 40 60 mm
Pipe thickness s 1 5 mm*
Material with Rm max <630 N/mm 2
The pipe punching unit has a modular construction. It is possible to

equip a press-operated unit with a hydraulic or a pneumatic drive at a
later date.
It is possible to punch a large variety of pipe dimensions and shapes.

The punch kit and the mandrel can be exchanged easily which enables
various pipe shapes and hole diameters to be punched with a single
unit. The position of the hole can be set by means of an adjustable limit
stop using a scale of 0-50 mm (centre of hole to pipe end).
To ensure correct dimensioning of the mandrel we need to know the

DIN designation of the pipe. For welded pipes we assume that the
welding is in the flat area of the mandrel. If there are any burrs due to
sawing these have to be removed prior to punching. Additional pipe
dimensions and accessories are available on request.

Pipe punching unit
* Dimensions for external pipe diameter of 60

(for other pipe sizes, the dimensions will differ)
101-RLA-50 141-RLA-50 161-RLA-50
Punching unit Hole External Pipe Throat Max. force Cylinder Weight
without tools and die mandrel diameter pipe thickness depth type
press-operated pneumatic hydraulic diameter range with air supply with oil supply see pages
single-action double-action pressure of pressure of 69+73
D da s A 8 bar 350 bar
Order No. Order No. Order No. [mm] [mm] [mm] [mm] [kN] [kN] [kg]
101-RLA-50 15 44
141-RLA-50 213 4060 13 50 80 04-8013 90
161-RLA-50 15 68 722D50252-1 55
Punching tools have to be ordered separately Die mandrel has to be ordered separately
Round hole Shaped hole Round pipe Rectangular pipe
Punch kit Punch Die Punch kit
Order No. Order No. Order No. Order No. Order No. Order No.
551-D-da-DIN x s-ST 351-D 451-D-da-DIN x s-ST 551-Formloch-da-DIN x s-ST 461-da-DIN x s 471-axb-DIN x s
Insert in order no: D = diameter or Formloch (i.e. shaped hole), da = external pipe diameter, DIN = industrial standard reference for the pipe (e.g. DIN 2393)
s = pipe thickness, ST = material and strength, a = height of pipe, b = width of pipe
Accessories:
Punching on flap Punching without die
Order No.:
Order No.: 101-RLA-E-da
101-RLA-U-D-da DIN x s
Example: Example: 101-RLA-50 + 101-RLA-E-60

101-RLA-50 + 101-RLA-U-9-60 x DIN 2393 x 3 (the die mandrel has to be removed)

Punches Dies Reduction Bushes Strippers //

Punches Dies Reduction Bushes Strippers //

Punching tools
Round hole punching tools technical illustration of punches and dies

Punch shape for punching units of Punch shape for punching units of Punch shape for punching units of
series 100, 101, 102, 111, series 103, 104, 143, 163 series 105
141, 142, 161, 162

series 112 and 113 series 144 and 164 series 114
Die shape applies to all series

View X

Punching tools
Round hole punching tools Order example

The required die clearance is preset in the factory in accordance with Round hole punching tool for punching unit order no. 102-200F
the desired hole size, while considering the specified material thickness
and material strength. Punch kit 502--15-BL3-St42
Punch and die
By using reduction bushes and sockets holes can be punched with a Punch without die 302--15
smaller hole diameter than specified for the particular series for some Die without punch 402--15-BL3-St42
of the punching units. Nominal size
Hole diameter = 15 mm
Punching units for round cuts can easily and quickly be converted to Material thickness BL = 3 mm
shaped hole punching units, using a shaped cut conversion kit. Material and strength ST = St42
(for nonferrous material, e.g.: Al F22)
Round hole punching tools punch kits, punches, dies, sizes on stock
for Sizes on stock Dimensions Corresponding

drawings
punching units
of series Punch Punch Die Available hole diameters Drawings on the left page before
kit
Range Graduation
Order No. Order No. Ord
Order No. D [mm] D2 L D1 H
100- 500--BL-ST 300- 400--BL-ST 2-7 0.5 8 105 15 16
101-
111-
501--BL-ST 301- 401--BL-ST 2-13 0.5 15 105 22 20
141-
161- +

102-
142- 502--BL-ST 302- 402--BL-ST 8-25 1 28 105 42 20
162-
25-40 1
103-
special
143- 503--BL-ST 303- 403--BL-ST size 30 45 63 25
20-25
163-
available
+
only
hole diameter
104- 504--BL-ST 304- 404--BL-ST 40-63 40, 42, 45, 50 50 45 90 25
55, 60, 63
all sizes 63
available
105- 505--BL-ST 305- 405--BL-ST 63-100 as bis 22 145 25 +
special size 100
112- 512--BL-ST 312- 402--BL-ST 8-22 1 25 80 42 20

+
113- 513--BL-ST 313- 403--BL-ST 22-38 1 40 80 63 25
114- 514--BL-ST 314- 404--BL-ST 35-63 all sizes 63 80 90 25 +
available
144- as
524--BL-ST 324- 404--BL-ST 40-63 special size 50 24 90 25 +
164-
Special sizes are available for each size within the diameter range

Punching tools
Shaped hole punching tools punch kits, sizes on stock and special sizes

series 100, 101, 102, 111, 141, 142, series 103, 104, 143, 163 series 105
161, 162

Punch shape for punching units of Shaped hole punching tools for Punch shape for punching units of
series 112 and 113 series 144 and 164 series 114
are available only on request.
Die shape applies to all series

View X

Punching tools
Shaped hole punching tools Order example

The max. outside profile of a shaped cut may not Shaped hole punching tool DSW-Form (means DAF shape, with D = diameter and
exceed the max. possible hole diameter. AF = width across flat) as special size for punching unit order no. 103-200 F
The required die clearance for the die is preset in
accordance with the desired hole size,while consider- Punch kit, punch and die 503 - DSW-Form - 30 x SW20 - BL4 - St60
ing the specified material thickness and material Nominal size
strength. Cutting shape
Shaped hole punching tools can be used lengthways Dimensions, hole diameter = 30 mm
or crosswise to the punching unit. SW = 20 mm
Material thickness BL = 4 mm
Material and strength ST= St60
(for nonferrous material, e.g.: Al F22)
Shaped hole punching tools punch kits, sizes on stock and special sizes
for Sizes on stock Special sizes * Range Dimensions Corre- Shaped cut
punching Drawings on the left sponding conversion
units drawings kits
of only for
series oblong hole oblong hole square page punching units
before which have been
ordered
without shaped cut
DSW shape rectangle conversion kit
Order No. Order No. D D2 L D1 H Order No.
100- 2-7
101- 501-Langloch-a x b-BL-ST 805-101

501-Langloch-4.5x10-BL-ST
111- 501-DSW-Form-DxSW-BL-ST 805-111
501-Langloch-5.5x12-BL-ST 2-13 15 105 22 20
141- 501-Quadrat-a x a-BL-ST 805-141
501-Langloch-7x12-BL-ST
161- 501-Rechteck-a x b-BL-ST 805-161
+
502-Langloch-5,5x20-BL-ST
502-Langloch-a x b-BL-ST
102- 502-Langloch-7x20-BL-ST 805-102
502-DSW-Form-DxSW-BL-ST
142- 502-Langloch-9x22-BL-ST 8-25 28 105 42 20 805-142
502-Quadrat-a x a-BL-ST
162- 502-Langloch-11x25-BL-ST 805-162
502-Rechteck-a x b-BL-ST
502-Langloch-13x25-BL-ST
103- 805-103
143- 20-40 50 105 63 25 805-143
163- 805-163
+
104- 40-63 75 105 90 25 805-104
63
105- 63-100 to 22 145 25 + 805-105
100
512-Langloch-7x20-BL-ST 512-Langloch-a x b-BL-ST
512-Langloch-9x22-BL-ST 512-DSW-Form-DxSW-BL-ST
112- 8-22 25 80 42 20 805-112
512-Langloch-11x22-BL-ST 512-Quadrat-a x a-BL-ST
512-Langloch-13x22-BL-ST 512-Rechteck-a x b-BL-ST
+
113- 22-38 40 80 63 25 805-113
114- 35-63 63 80 90 25 + 805-114
* Special sizes / shapes: Langloch = oblong hole, DSW-Form = DSW shape, Quadrat = square, Rechteck = rectangle

Reduction Bushes
Reduction bushes and sockets

only for round hole punching tools
When using reduction bushes and sockets with the punching units of
the series 101 to 163, the punch and die of the next smaller punching
Reduction bush
unit may be used.
This extends the application range of the listed punching units by the
reduced diameter given in the table below.
Due to the possibility of using the next smaller punching tool size,
additional tool units are no longer required and, thereby, costs are
reduced.
Reduction socket
for Punch diameter range Punch diameter range Reduction parts Required cutting tools
punching without reduction parts with reduction parts Reduction bush Reduction socket Punch Die
units complete with
of standard Fig. reduced Fig. workpiece
series stripper
Order No. D d Order No. D d Order No. Order No.
Reduction bush
Punch
101
111
213 27 Work- 850-15x08 15 8 860-22x15 22 15 300- 400--BL-ST
141 piece
stripper
161 Reduction socket

Die
units complete with
series stripper
Reduction bush
Punch
from
400--BL-ST
28
102
Work-
142 825 213 piece 850-28x15 28 15 860-42x15 42 15 301-
stripper
162 From hole diameters
from Reduction socket
Die of 8 mm onwards,
8131) use die
402--BL-ST.
units complete with
series stripper
Reduction bush
Punch
103
143 2540 825 Workpiece stripper
850-50x28 50 28 860-63x42 63 42 302- 402--BL-ST
163 Reduction socket
Die
Insert in order no.: = hole or Formloch (i.e. shaped hole), BL = material thickness, ST = material and strength.

Accessories
Shaped cut conversion kits
All punching units for round cuts (except for series 100) can easily and
quickly be converted to shaped hole punching units, using a shaped cut
conversion kit.
A shaped cut torsion lock is included in the standard delivery of all
punching units (except for series 100).
for punching unit Corresponding

Order No.
series figures
101 + 805-101

102 + 805-102
103 + 805-103
104 + 805-104
105 + 805-105
111 + 805-111
112 + 805-112
113 + 805-113
114 + 805-114
141 + 805-141
142 + 805-142
143 + 805-143

161 + 805-161
for all dies
162 + 805-162

163 + 805-163
Compensating washers
Compensating washers are required to bring reworked dies to the
working or material support height of 85 or 125 mm.
This height compensation is particularly important when several
punching units are to be combined to a series punch installation. In this
case, uniform working and material support height is essential.
for dies 1 kit

resp. to be used for = 4 pieces
d Series punching units of series thickness Order No.
15 400 100 806-15
101, 111, 0.1
22 401 806-22
141, 161 0.3
102, 112, 0.5
42 402, 412 806-42
142, 162 1.0
103, 113, mm
63 403, 413 806-63
143, 163
90 404, 414 104, 114 806-90

Strippers
Polyurethane workpiece stripper
Shape Shape Shape Shape
Note When punching in thin metal sheets, the outside

diameter of the polyurethane stripper lying on the
metal sheet should be skewed and adapted to the
diameter of the die. This prevents undesirable
deformation of the metal sheet caused by the
stripper.
for punching units of series Dimensions

100 101 102 103 104 105 112 113 114 141 142 143 144 Stripping
111 1 kit = 161 162 163 164 Shape force a b d D H Order No.
2 pieces
A medium 6,5 18 30 801-018x30
A small 12 28 27 801-028x27
A medium 12 28 30 801-028x30
A small 25 40 27 801-040x27
A medium 25 40 30 801-040x30
A large 25 50 30 801-050x30
A small 41 60 28 801-060x28
A medium 41 60 30 801-060x30
A large 41 70 30 801-070x30
A large 64 95 30 801-095x302)
on
A large request 100 27 801-100x27
A large 64 100 30 801-100x30
A large 76 112 40 801-112x40
1)
C large 17 6.5 25 31 802-025x311)
1) B large 28 12 31 802-028x311)
B large 50 29 50 802-050x50
B large 70 45 50 802-070x50
D 28 * 803-028xH*
* Polyurethane strippers, shape D (full material), are provided for special applications
D 50 * 803-050xH*
and are supplied in the requested length. Add the requested length H to the order
no. The hole (d) is provided by the customer. D 70 * 803-070xH*
D 100 * 803-100xH*
1)
Reinforced version for higher retraction forces when punching thick materials 2)
1 kit = 2 pieces

System extensions //
System extensions //
// frames
// limit stop systems
// hydraulic units
// hydraulic cylinders
// pneumatic power cylinders
// hydropneumatic power cylinders
// cylinder position monitoring device
// foot switches
// minimum quantity lubrication systems
Machine control system

// safety PLCs
// quality assurance
// power monitoring
// visual inspection
// insertion monitoring
// measuring equipment

Guide elements for series punch installations
Fhrungselemente fr Reihenlochanlage
These guide elements provide a simple and cost effective

side-tracking solution for all pneumatic and hydraulic punching
units used in series punch installations. The side-tracking
clamp plates are used to mount the punching units and enable
stepless adjustment of distance between the punching units.
The base plate serves as guide element and accepts the weight.
The quick-action clamping lever enables the side-tracking clamp
plate to be fixed in the desired position on the base plate.
The most cost-efficient system is 820-150xM.

The side-tracking clamp plate slides directly on the base plate.
The 822-150xM system provides a more convenient solution.

Guide elements in a seriesan
Fhrungselemente punch installation
einer with hydraulic double-action.
Reihenlochanlage mit hydraulisch doppeltwirken- The side-tracking clamp plate is guided by means of a linear
Operation for punching a punch layout in steel strips.
dem Betrieb zum Herstellen eines Lochbildes in St-Leisten. guide and slides on a special plastic support.
In case of frequent set-up processes, costs can be saved by using
this solution. This system can also be extended by including a
digital length measuring device. All punching units are available
Verschiebeschuh with digital display, so that they can be precisely moved to the
position required and then be fixed there.
Seitenansicht Seitenansicht
Bestell-Nr. 818-060x150 Bestell-Nr. 818-100x150
Grundplatte
Grundplatte Bestell-Nr. 820-150 x Gesamtlnge

Grundplatte mit Mastab Bestell-Nr. 820-150 x Gesamtlnge-M Lieferbare Gesamtlnge
1)
6 // 2 Technische nderungen vorbehalten

Guide elements for series punch installations
Base plate
Please add the
requested total Weight
Order No. Remark
length to the order (kg)
no. (mm)
1000 24
1500 35
820-150x M 2000 with mm scale 47
2500 59
3000 71
1000 25
1500 38
with mm scale and
822-150x M 2000 51
linear guide
2500 64
3000 76
1000 25
1500 with linear guide 38
and magnetic
822-150x D 2000 51
tape for length
2500 measurement 64
3000 76
Base plate
Base plate with scale 1 Order no. 820-150 x total length-M

1)
Available total length
Base plate with linear guide
1)
LieferbareGesamtlnge
Base plate with scale Order no. 822-150 x total length-M 1)

Available total length

Guide elements for series punch installation
Side-tracking clamp plate Side-tracking clamp plate with linear guide carriage
Digital display with sensor for a punching unit

Base plate with linear guide, side-tracking clamp plate and digital measuring equipment
Magnetic tape
LCD measurement display
Digital display with sensor

Order No. Remark
Digital display with battery, sensor
and add-on components for side
823-001-000
tracking ciamp plate.
Measurement accuracy: 0.1 mm

Frames
frame
frame frame
without waste
with waste collection
collection with waste collection
order
order no.
no. 820-X000-001
820-X000-002 order no. 820-X000-002
base plate
Grundplatte base plate
Grundplatte
3000 (order no. 820-150x)
Bestell-Nr:: 820-150x...
Lnge (order no. 820-150x)
Bestell-Nr:: 820-150x...
000 length== 3000
3000
isimincluded
Lieferumfang enthalten
in the scope of supply isimincluded
Lieferumfang enthalten
in the scope of supply
2000
000 Lnge
length== 2000
2000
waste collection
Abfallauffang waste collection
Abfallauffang
1000
000 750Lnge = 1000
length = 1000 750
910
910
1050
Maschinenfe
height-adjustable Maschinenfe
height-adjustable
hhenverstellbar
machine base2050 hhenverstellbar
machine base
780 3050 780
RAL
RALno. 7035,
- Nr.: lightlichtgrau
7035, grey RAL
RALno. 7035,
- Nr.: lightlichtgrau
7035, grey
6 // 3 6
All rights to technical modifications reserved. //// 4
Frames
Unit for punching aluminium profiles
Standard frame Standard frame Waste collection Weight [kg]

without waste collection with waste collection without / with
order no. order no. order no. Length: waste collection
820-1000-001 820-1000-002 820-1000-101 1000 102 I 115

820-2000-001 820-2000-002 820-2000-101 2000 146 I 166
820-3000-001 820-3000-002 820-3000-101 3000 182 I 208
6 //// 54 All rights to technical modifications reserved.

Accessories
Universal limit stop and workpiece support
Universal limit stop Workpiece support
Punching unit Punching unit Punching unit Punching unit Notch unit
Workpiece
Workpiece
Universal limit stop Universal limit stop
Universal limit stop (stop bar shortened) (stop bar removed)
Support height H=85 mm Support height H=125 mm
Workpiece limit stop Workpiece support Workpiece limit stop Workpiece support A B C
Order No. Order No. Order No. Order No.
800-251-085 810-250-085 800-251-125 810-250-125 250 250 5

800-252-085 800-252-125 250 400 5
800-253-085 800-253-125 250 630 5
800-401-085 810-400-085 800-401-125 810-400-125 400 250 135

800-402-085 800-402-125 400 400 135
800-403-085 800-403-125 400 630 135
800-631-085 810-630-085 800-631-125 810-630-125 630 250 255

800-632-085 800-632-125 630 400 255
800-633-085 800-633-125 630 630 255

Accessories
Threaded holes
to fix punching units
slide stop
y-axis
limit stop strips may be
Order No. 813-200x300 (also available laterally reversed) continuously adjusted
Suitable for all pneumatic and hydraulic punching units with a material slide stop
x-axis Positioning hole 10 H7
for pilot pin of the
support height of 125 mm. punching units
For press-operated punching units with a material support height

of 85 mm, a height compensation plate is required (order no.
815-200x300).
With the coordinate limit stops the desired distance between workpiece
holes can be adjusted easily and quickly. Time consuming set up with
conventional limit stops is unnecessary.
Working range or adjustment possibilities: Additional coordinate limit stops
x-axis: 0300 mm with other working ranges are available on request.
y-axis: 0200 mm Dimensions: 400 x 500 x 230 mm
Workpiece limit stop
Workpiece limit stop with support Workpiece limit stop
Workpiece limit stop Workpiece limit stop

Application example
Workpiece with support
(strip material)
H H1
Order No. Order No.
N
resp. 85 800-01-085
40 800-02-085
125 800-01-125
80 800-02-125

Cylinder position monitoring device for hydraulic cylinder
Monitoring kit tor hydraulic block cylinder including special flange with two
M12 sensors and monitoring device
A Hydraulic cylinder Order no. for monitoring kit
722D2520 870-722D2520
722D3225 870-722D3225
722D4025 870-722D4025
Monitoring kit for hydraulic block cylinder with obligatory stripping unit
including special flange with two M12 sensors and coupling
Hydraulic cylinder Order no. for monitoring kit
: 2) gebrannt 722D2520 870-722D2520-Z
O X Y
( )722D3225 870-722D3225-Z
O X Y 722D4025 870-722D4025-Z
( )
x y z
( )
A (1 : 2)
x Y
( )
x z
( )
Y z
( )
Monitoring kit tor hydraulic short-stroke double-action cylinder including

coupling with monitoring angle, special finger guard and two M8 sensors
Hydraulic cylinder Order no. tor monitoring kit
725D35151-2 870-008
725D50151-1 870-008
725D63171-1 870-008
725D80151-1 870-008
gebrannt
O X Y
( )
O X Y
( )
x y z
( )
x Y
( )
x z
( )
Y z
( )
Cylinder position monitoring device for pneumatic power cylinder, single-action
Subsequent mounting may only be performed by IPS-Werkzeugtechnik

Power cylinder Order no. for monitoring kit
04-1212/ 041222 870-004-001
04-2010 870-004-003
04-4010 870-004-002
04-8013/048025 870-004-002
6 // 8 All rights to technical modifications reserved

Pneumatic pedals
pneumatic features:
max. working pressure: 10 bar
ambient temperature: from -10 C to 70 C
medium temperature: from -10 C to 50 C
operation with or without lubrication
flow rate: 800 Nl/min.
mechanic features:
housing and protection cap made of nylon
reinforcing web made of steel
Zamak diecast valve housing
gaskets and washers made of oil- and
wear-resistant materials
Pneumatisches Pedal Steuerung Rckstellung Ventil Anschlsse in mm Durchflu Nl/min Bettigungskraft/N Masse/kg
AM-5000
000 Pedal Feder 3/2NC G 1/4 6 800 20 1,25
AM-5001 Pedal Feder 5/2 G 1/4 6 800 20 1,45

Pneumatic power cylinder, single-action
The patented pneumatic power cylinders, shown on this page, order

numbers 04-1212 to 04-8025, are designed for use with the pneumatic
punching, notch and cut-off units.
Due to their high tensile strength and their stroke of up to 25 mm, as
well as the favourably positioned mounting flange, these elements are
suitable for a wide range of operations where high forces are required.
The flat and compact design enables series installation.
As illustrated in the sectional view, a pair of toggles is supplied with
compressed air via the sleeve positioned behind. The generated force is
transmitted directly to the piston rod. The resulting stroke force ratio
fulfills all practical requirements for increased stroke accompanied by
increased force, see force / stroke chart.
Up to 30 strokes per minute are achieved. For optimum use of the
cylinder, i.e. high stroke frequency, the use of quick bleed valves is
Symbol
recommended as the cylinder is a single-action cylinder.
Further applications for these power cylinders are stamping, cold
forming, pressing in of sockets and in gluing equipment where parts
have to be joined under great pressure.
These power cylinders can even be used where high pretensioning
forces are needed, e.g. for closing foam moulds or as clamping elements
used during leak tests.
Pneumatic punching unit for punching and notching of pressboard parts Pneumatic power cylinder for caulking of bushes
covered with leather
Nominal force Max. force Stroke Working Max. stroke Temperature Air consumption Weight
Order No. at 8 bar at 8 bar pressure frequency range at 8 bar ~
[kN] [kN] [bar] [strokes/min.] [dm3/Hub] [kg]
04-1212 12 15 12 2-8 30 2.5 4.8
04-1222-1 12 15 22 2-8 30 2.5 4.7
04-1222-2 12 15 22 2-8 30 0C 2.5 4.7
04-2010 20 32 10 2-8 30 to 3.5 11.0
04-4010 40 50 10 2-8 20 +40C 7.2 16.5
04-8013 80 100 13 2-8 15 14.5 39.0
04-8025 80 100 25 2-8 15 14.5 39.0
6////10
Pneumatic power cylinder, single-action
Order No. 04-1212 Force curve at 8 bar air consumption 2.5 dm3/stroke
Force curve at 6 bar air consumption 1.9 dm3/stroke
Nominal value 12 kN
Force [kN]
Quick bleed valve
Order No. SEU-1/4
M6
M16 10 i.d.
Stroke 12 13 in depth
Stroke [mm]
Order No. 04-1222-1

Quick bleed valve Nominal value 12 kN

Order No. SEU-1/4
Force [kN]
M6 M8(4x)
10 in depth 13 in depth
Stroke 22
Stroke [mm]
Order No. 04-1222-2

Quick bleed valve Force curve at 6 bar air consumption 1.9 dm3/stroke
Order No. SEU-1/4
(please order separately) Nominal value 12 kN
Force [kN]
M6
10 in depth
M8(4x)
Order No. 04-2010 Stroke [mm]

Quick bleed valve Force curve at 6 bar air consumption 2.6 dm3/stroke
Order No. SEU-3/8
Force [kN]
Twin fitting
Nominal value 20 kN
Order No. E-3/8-3/8
M8
M16 15 in depth
Stroke [mm]
Twin fitting Quick bleed valve
Order No. E-3/8-3/8 Order No. SEU-3/8
(please order separately) (please order separately)
Order No. 04-4010 Force curve at 8 bar

Force curve at 6 bar
air consumption 7.2 dm3/stroke
air consumption 5.4 dm3/stroke
Nominal value 40 kN
Force [kN]
M8
M16 15 in depth
Stroke [mm]
Quick bleed valve

Order No. 04-8013 Order No. SEU-3/8
and 04-8025 Force curve at 6 bar air consumption 10.8 dm3/stroke
Force [kN]
Nominal value 80 kN Nominal value 80 kN
Twin fitting
Order No. E-3/8-3/8
Stroke [mm]
M10
M16 25 in depth
40 in depth
Stroke 131)
Model 04-8013 2)Model 04-8025
1) Stroke 252)
6
6 // 11
Hydropneumatic power cylinder, double action
The new power cylinder may be used for many applications,

where high forces are required within a small space. Due to
the compressed air operation, a hydraulic unit is not necessary.
The cylinder provides complete air/oil separation and a modular
design. Control is ensured by standard pneumatic valves. The
cylinder is easy to maintain and guarantees a low-noise
operation. The force curve during the complete stroke is linear.
The excellent price/performance ratio of these cylinders makes

them very attractive for use in fixture and special machine
engineering.
Please note the high restoring force.
The power cylinder can be mounted from above and

from below by means of the four through holes ( 13.5).
Optional cylinder position query by means of

a cylinder switch (PNP, NO contact, M12 plug, 4 poles)
Order number: E999-0001-0000
Pin configuration and circuit, see drawing:
Order no. Nominal force Restoring force Stroke = power Max. stroke frequency Temperature Air consumption at Weight
at 6 bar (kN) at 6 bar (kN) stroke in mm (strokes/min.) range 6 bar (dm3/stroke) (kg)
from 0C to +40C
PHZ-057-015 57 3.5 15 60 22.2 18.5
PHZ-073-015 73 3.5 15 60 28.2 22
PHZ-110-015 110 3.5 15 60 42 25
PHZ-147-015 147 3.5 15 60 56 28
160 KN
PHZ-147-015
140
120
PHZ-110-015
100
80
PHZ-073-015
60
PHZ-057-015
40
20
0
0 2 4 6 8 10 12 14 16 mm
6 //// 12
Hydropneumatic power cylinder, double action
PHZ-057-015
Connection
Feed
Pneumohydraulic cylinder
57 kN
Connection
Return Order no.: PHZ-057-015
Stroke = 15
Connection: G 1/8
Working pressure: 6 bar
AF = 36
PHZ-073-015
PHZ-110-015
PHZ-073-015, length = 381
PHZ-110-015, length = 563
PHZ-147-015, length = 745
PHZ-147-015
Connection
Feed
PHZ-073-015, length = 610
PHZ-110-015, length = 792
PHZ-147-015, length = 974
Pneumohydraulic cylinder
Order no.: PHZ-073-015 = 73 kN
PHZ-110-015 = 110 kN
Connection
PHZ-147-015 = 147 kN
Stroke = 15
Return
Connection: G 1/8
Working pressure: 6 bar
AF = 36
6 //// 13
Hydraulic short-stroke cylinder, double-action
These hydraulic short-stroke cylinders are only used to operate hydraulic

double-action punching, notch and cut-off units.
They may be interchanged between the individual hydraulic punching
units using a mounting flange. Suitable mounting flanges are available
on request.
Technical features:
Solid construction.
Optimum piston rod guide: hardened piston rod for protection
against corrosion and wear, as well as for improved gliding.
Honed cylinder tubes.
Slide surfaces for lip seal and piston rod are finely ground and
polished to extend the service life and improve the functionality of
the seals.
All seals have standard dimensions.
Lateral oil ports, plus the prestroke port on the cylinder bottom
Model 725D80151-1 is equipped with G3/8 oil ports.
Stroke S
View X
No connection piece for
model 725D63171-1
Port for model 725D50151-1

with lateral offset.
All other models are equipped
with centric ports.
Hydraulic short-stroke cylinder,

double-action
prestroke
Piston force [daN]
Hydraulic short-stroke cylinder to operate punching units as

series punch installation.
Working pressure [bar]
Piston force at 100 bar Piston force, Piston Max. Max. Piston surface Oil consumption/stroke Port Weight
Order No. Prestroke Return comparable stroke working Prestroke Return Prestroke Return G ~
stroke with old S pressure stroke stroke
[daN] [daN] Order No. [mm] [mm] [bar] [cm2] [cm2] [cm3] [cm3] 3x [kg]
725D35151-2 962 647 7112 35 15 350 9.62 6.47 14.4 9.7 G1/4 1.9
725D50151-1 1963 1472 7100 50 15 350 19.63 14.72 29.5 22.1 G1/4 3
725D63171-1 3117 2267 7111 63 17 350 31.17 23.13 53 39.3 G1/4 4.5
725D80151-1 5026 3769 7113 80 15 350 50.26 37.69 75.4 56.6 G3/8 10
Order No. a a1 d D D1 h h1 h2 ~H I I1 M M1 SW t1
725D35151-2 40 25 50 20 9 7 30 159 98 52 M48x1.5 M10 17 25

725D50151-1 47 9.5 25 65 25 6 7 30 145 85 54 M64x1.5 M12 20 30
725D63171-1 97 32 9 7 32 150 96 45 M80x2 M16 27 30
725D80151-1 65 28 105 40 9 7 29.5 183.5 102 72.5 M80x2 M16 36 31
6 //// 14
Hydraulic block cylinder, double-action
These hydraulic double-action block cylinders are designed for use with
hydraulic tool units of series 161 and 666.
Their block design makes them suitable for a wide range of applications,
such as clamping, pressing, aligning and straightening.
Technical features:
Lateral hydraulic connections
Spring retraction
Slide ring seal with extended service life
No stick-slip effect
Hardened piston rod
High resistance to transversal forces through extended
piston rod guide. Stroke S
Piston rod with internal thread
Sealing plug not required

for hydraulic double-action
block cylinders
Hydraulic short-stroke cylinder,

double-action
prestroke
Piston force [daN]
Working pressure [bar]
Piston force at 100 bar Piston force, Piston Max. Max. Piston surface Oil consumption/stroke Port Weight
Order No. Prestroke Return comparable stroke working Prestroke Return Prestroke Return G ~
stroke with old S pressure stroke stroke
[daN] [daN] Order No. [mm] [mm] [bar] [cm2] [cm2] [cm3] [cm3] 3x [kg]
722D25202-1 480 284 7551-1 25 20 500 4.91 2.9 9.82 5.8 G1/4 1.4
722D32252-1 788 480 7552-1 32 25 500 8.04 4.9 20.1 12.25 G1/4 2.0
722D40252-1 1232 751 7553-1 40 25 500 12.56 7.66 31.4 19.15 G1/4 2.8
722D50252-1 1925 1136 7554-1 50 25 500 19.64 11.59 49.1 29 G1/4 5.7
Order No. a b c d d1 d2 d3 e f g h L I1 I3 I4 M x depth SW t t1
722D25202-1 65 45 22.5 16 8.5 15 13.5 50 50 30 7 84 46 32 11 M10x15 13 9 5.5

722D32252-1 75 55 27.5 20 10.5 19 18 55 55 35 10 97 50 34 11 M12x18 17 11 7
722D40252-1 85 63 31.5 25 10.5 24 18 63 63 40 10 98 49 33 11 M16x25 21 11 7
722D50252-1 100 75 37.5 32 13 31 20 76 76 45 10 110 54 38 13 M20x30 27 13 8
6 //// 15
Standard hydraulic unit
The compact units are perfectly suitable for continuous use and ensure low-noise operation. They create maximum
working pressures between 275 bar and 350 bar. One working cycle is included in the scope of supply. Extensions
are possible. Please check which options are appropriate for your particular application.
Special units with higher power, modified working pressures, multiple working cycles and special control circuits
are designed according to customers request. We are pleased to advise you on our solutions.
Technical data
Item number 12972-0015 12972-004 12972-005 12972-007

Power 1,5kW 4 kW 5,5 kW 7,5 kW
Weight 30 kg 110 kg 130 kg 160 kg
Power supply 240V, 50Hz 400 V, 50 Hz 400 V, 50 Hz 400 V, 50 Hz
Output capacity 4,5 l/min. 7,4 l/min. 9,1 l/min. 14,5 l/min.
Working pressure 275 bar 350 bar 350 bar 350 bar
Pump type external geared wheel pump internal geared wheel pump internal geared wheel pump internal geared wheel pump
Tank 8 litres 63 litres 63 litres 100 litres
special tank DIN steel tank DIN steel tank DIN steel tank
Cooling without oil/air heat exchanger oil/air heat exchanger oil/air heat exchanger
Filter 20 m return filter 10 m return filter 10 m return filter 10 m
filling and ventilation filter filling and ventilation filter filling and ventilation filter filling and ventilation filter
Filter monitoring optic optic optic optic
Level monitoring optic optic optic optic
Temperature monitoring optic optic optic optic
Acoustic press. level of hydr. pump 75 dB(A) 65 dB (A) 65 dB (A) 65 dB (A)
Theoretical cycle times for 0,9 sec 0,6 sec 0,5 sec 0,3 sec
1 cylinder 50 mm / stroke 10 mm (move out and in) (move out and in) (move out and in) (move out and in)
Valve 4/3-way valve, electric 4/3-way valve, electric 4/3-way valve, electric 4/3-way valve, electric
Electric control units
The design of the control unit and the safety components can be discussed and checked in the individual case.
Some control types are shown on the rear.
Options:
oil collection container according to Water Resources Act, 19.1

electric filter monitoring
electric level and temperature monitoring (not available for item no. 12972-0015)
pressure filter
water cooling
mechanical or digital pressure switches in the pressure line for monitoring
mechanical or digital pressure switches in the consumer devices for control
proportional and servo valves (not available for item no. 12972-0015)
one-way check valve leading to the different consumer devices
hydraulic pilot-controlled check valves leading to the different consumer devices
6 //// 16
Standard hydraulic unit
Hydraulic unit: 12972-004, 12972-005 and 12972-007 Hydraulic unit: 12972-0015

Dimension X depends on the control type Dimension X depends on the control type
Dimension table
Item number 002
12972-0015 12972-004 12972-005 12972-007
length L1 427 508 508 633
length L2 521 690 690 815
width B1 203 375 375 474
width B2 336 406 406 503
height H1 256 660 660 660
height H2 537 1065 1065 1153
The following control types are possible:

electro-hydraulic pump unit with
Elektro-Hydraulik-Pumpenaggregat
press safety valve
mit Pressensicherheitsventil
A switch cabinet with PLC

Schaltschrank
B
mit SPS
A B
> 6 mm
electro-hydraulic
Elektro-Hydraulik-
optional
optional pump unit
Pumpenaggregat
two-hand control panel
hydraulic punching unit,
Hydraulik-Locheinheit
Zwei-Hand-Pult
oroder
light barrier
Lichtschranke
double-action
doppeltwirkend
A
B
A B
6 mm
We are pleased to provide you with
quotations for control units and complete
hydraulic punching unit,
Hydraulik-Locheinheit units in accordance with the EC Machinery
double-action
doppeltwirkend
foot switch
Fu-Schalter
Directive 2006/42/EC. Please contact
us by telephone + 49 76 35 / 31 55 - 800
6 //// 17
ips-werkzeugtechnik gmbh
T + 49 (0) 76 35 / 31 55 - 800
F + 49 (0) 76 35 / 31 55 - 880
info@ips-werkzeugtechnik.de
www.ips-werkzeugtechnik.de

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werkzeugtechnik

// Wild Boar Goulash

ips-werkzeugtechnik gmbh // + 49 (0) 76 35 / 31 55 - 800 // info@ips-werkzeugtechnik.de // www.ips-werkzeugtechnik.de

// Project management and consulting

ips-werkzeugtechnik gmbh // + 49 (0) 76 35 / 31 55 - 800 // info@ips-werkzeugtechnik.de // www.ips-werkzeugtechnik.de

Our consulting services Our engineering services

We assist you in the complete planning of the system.

On request, we perform profitability calculations.

1 // 1 All rights to technical modifications reserved.

CE declaration and risk analysis

1 // 2 All rights to technical modifications reserved.

Laser cutting units //

Sawing // drilling // milling //

Punching // cutting off //

1 // 3 All rights to technical modifications reserved.

Check list for offers also available at www.ips-werkzeugtechnik.de

Company name Contact person, department

Postal code, town E-Mail

Material details: Tensile strength in N/mm2: Material thickness in mm:

Performance specification available?

Should we supply a quotation for limit stops and guides?

Free form surfaces adapted tools please mark yes no

Should we supply a quotation for a complete unit with CE mark?

Which safety equipment is required by the customer?

Cycle time (sec): Strokes/d:

Shifts: 1 shift/d 2 shifts/d 3 shifts/d

5. Drive and specific data of the unit

press-operated pneumatic hydraulic

Nominal pressure in bar pneumatic hydraulic

Quotation for hydraulic equipment required? What kind of equipment?

Quotation for integrated counter required?

Throat depth in mm: Feed clearance in mm:

6. Number of units ips-werkzeugtechnik gmbh

// tailored to your individual requirements

And much more

ips-werkzeugtechnik gmbh // + 49 (0) 76 35 / 31 55 - 800 // info@ips-werkzeugtechnik.de // www.ips-werkzeugtechnik.de

Function: Punching of vehicle registration numbers,

2 // 1 All rights to technical modifications reserved.

Material: polypropylene (PP)

Function: Serial punching unit for punching mist collectors.

2 // 2 All rights to technical modifications reserved.

Function: Device for punching the inside lining,

2 // 3 All rights to technical modifications reserved.

Material: aluminium profile

Function: Punching unit for the processing of solar profiles.

2 // 4 All rights to technical modifications reserved.

Material: steel tube

Function: Pneumatic pipe punching unit

Function: Unit for punching 3m long profiles.

2 // 6 All rights to technical modifications reserved.

Material: aluminium profiles

Function: Special unit (20 x 4 m) for the processing

2 // 7 All rights to technical modifications reserved.

Material: PP with fabric lining

Function: Punching unit for D-column covering.

2 // 8 All rights to technical modifications reserved.

Material: compound material

Function: Unit for punching the

2 // 9 All rights to technical modifications reserved.