Steel June 2017
Steel June 2017
Steel June 2017
JUNE 2017 (As of 23 June 2017) For updated information, please visit www.ibef.org 1
STEEL
Executive Summary.3
Advantage India...4
Market Overview and Trends.6
Porters Five Forces Analysis..19
Strategies Adopted.21
Growth Drivers...24
Opportunities..34
Success Stories..37
Useful Information.50
Total finished steel production in India has increased at a CAGR of 4.70 per cent during FY12
16, with countrys steel production reaching to 90.98 million tonnes per annum (MTPA) in FY16.
3rd largest producer of The country became the 2rd largest crude steel producer in 2017, as large public & private sector
crude steel players strengthen steel production capacity in view of rising demand.
Moreover, capacity has increased to 124.77 million tonnes (MT) in FY171, which is 2.2 per cent
more than FY16, while in the coming 10 years the country is anticipated to produce 300 MT of
steel
Indias comparatively low per capita steel consumption & expected growth in consumption due to
Strong growth growing infrastructure construction, automobile and railways sectors has offered scope for growth
opportunities National Mineral Development Corporation is expected to increase the iron ore production 75
MTPA until 2021 indicating new opportunities in the sector
Rising domestic & Domestic players investments in expanding & upgrading manufacturing facilities are expected to
international reduce reliance on imports. In addition, the entry of international players would provide benefits in
investments terms of capital resources, technical know how & more competitive industry dynamics
ADVANTAGE INDIA
STEEL
ADVANTAGE INDIA
Increasing investments
2016 Robust demand
Growing demand 2025E
To achieve steel capacity build-up of 300
Demand would be supported by growth in the million tonnes per annum (MTPA) by 2025,
domestic market
Market India would need to invest USD210 billion over Market
size: 96 Infrastructure, oil & gas & automotives would the next decade size: 300
drive the growth of the industry
million million
Lower per capita consumption compared to 301 MoUs have been signed with various
tonnes tonnes
international average states for planned capacity of about 486.7 MT.
In 2015, 4 MOUs were signed at Dantewada
Steel production in India is forecast to double
by 2031, with growth rate expected to go Ministry of Steel plans to set up Steel Research
above 10 per cent in FY18 & Technology Mission in India to promote R&D
activities in the sector
Advantage
India Policy support
Competitive advantage 100 per cent FDI through the automatic route is
allowed . Large infrastructure projects in the PPP
As of 2017, India is the worlds 2rd largest mode are being formed
producer of crude steel (up from 8th in
2003); National Steel Policy (NSP) implemented to
encourage the industry to reach global
Easy availability of low-cost manpower & benchmarks
presence of abundant iron ore reserves
Policy clarity & stability expected in respect of
make India competitive in the global set up
mining leases & forest clearances
20 per cent safeguard duty on steel imports
19231948
Reduction in basic
Foreign players custom duty on the
began entering the plants & equipments In 2015, India
19071918 SAIL was ranked as the 3rd
Indian steel market required for initial set
created in 1973 up or expansion of largest crude steel
No license
Hindustan Steel as a holding iron ore pellet plants producer in the
requirement for
Ltd & Bokaro company to & iron ore world, leaving
capacity creation
Steel Ltd were oversee most of beneficiation plants, behind United
India's iron & Imposition of export States.
Mysore Iron & setup in 1954 & to encourage
1964, respectively steel production duty on iron ore, to
Steel Company focus more on beneficiation &
was set up in In the early 1990s, In 1989, SAIL pelletisation of iron The total finished
Production catering growing
1923 the public sector acquired ore fines in the steel production in
of steel domestic demand
dominated steel Vivesvata Iron & country FY17(1) stood at
started in According to Decontrol of
production Steel Ltd Government is 83.10 MT
India (TISCO the new domestic steel
was setup in Industrial Policy Private players In 1993, the implementing many
prices
1907) Statement were in government set infra projects such During FY17(1),
plans in motion Launch of Scheme
IISC was set (1948), new downstream as construction of 6.10 million tonnes
production mainly to partially for promotion of
up in 1918 to ventures were ports, freight of finished steel
producing finished privatise SAIL Research &
compete only corridors etc which was imported into
steel using crude Development in
with TISCO undertaken by would boost steel India
steel products Iron & Steel sector
the central industry
government
Notes: TISCO - Tata Iron and Steel Company; IISC - Indian Iron & Steel Company; SAIL - Steel Authority of India Ltd
FY17 (1) - April to January 2017
Steel
Non-alloy Structural
Liquid steel Crude steel Finished steel Alloy
steel steel
Ingots Flat
Silicon Medium
electrical carbon steel
Rail steel
Semis Non-flat
High carbon
High speed
steel
79.34
78.00
16.77
74.24
16.48
68.86
16.48 13.63
63.22
63.18
16.99 55.37
71.87
71.77
FY14 64.92
FY13 61.94
FY17 58.72
FY12 57.81
FY11 53.68
(1)
FY15
FY16
FY11
FY12
FY13
FY14
FY15
FY16
FY17
(1)
Private Sector Public Sector
Private Sector Public Sector
Source: Ministry of Steel Annual Report, TechSci Research;
Notes: FY - Indian Financial Year (April March), MT - Million Tonnes, CAGR - Compound Annual Growth Rate;
(1) - April to January 2017 , Figures mentioned are as per latest data available
As of FY17(1), SAIL dominated Indias steel sector, with the company accounting for 11.47 per cent of countrys finished steel
production & 14.8 per cent of countrys crude steel production.. During FY17(1), Tata Steel accounted for 10.84 per cent of finished
steel production & 11.72 per cent of the countrys crude steel production
In January 2017, Indian government inaugurated Universal Rail Mill (URM) worth USD 178.49 million at SAILs Bhilai steel plant.
The production of the worlds longest single rail of 130 meters from the new URM also commenced in the new mill
Indias crude steel market share by production FY17(1) Indias finished steel market share by production FY17(1)
14.80% 11.47%
SAIL SAIL
11.72% 10.84%
TATA TATA
4.04%
3.05%
RINIL RINIL
69.45% 53.96%
OTHERS OTHERS
1
FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17
11.71
industry, the Central Government extended the minimum import price
(MIP) on 19 products, till February 4, 2017. These products include
semi-finished products of iron or non-alloyed steel, flat-rolled products
9.32
of different widths, bars & rods
8.24
7.93
7.42
According to DGFT, the MIP for these products would range between
5.98
5.59
5.45
5.37
USD 643-752 per tonne
4.59
4.08
In February 2016, Indian government imposed Minimum Import Price
(MIP) on 173 steel products
0.86
In April 2017, the countrys steel exports has increased by 102 per cent
in 2016-17 to 8.24 million tonnes (mt), as compared to 4.08 mt in 2015-
16 FY12 FY13 FY14 FY15 FY16 FY17
Imports Exports
Construction is Indias largest steel consumer, accounting for 35 per cent of total consumption
This is not surprising given the heavy use of steel in this sector & soaring construction & infrastructure activity in the
country over the past decade
Infrastructure and Automobiles are the next largest consumer, with 32 per cent of total consumption
Based on higher demand requirements from construction & other steel-intensive sectors, the government plans to double the
domestic per capita consumption of the alloy to 120 kg by 2020.
Company Products
International Coal Ventures Pvt Ltd, comprising SAIL, RINL, CIL, NTPC & NMDC, set up for
acquisition of coal mines overseas
The consortium of SAIL & National Fertiliser Ltd. (NFL) has been nominated for revival of Sindri Unit
Strategic alliances of the Fertiliser Corporation of India Ltd
RINL, Vishakhapatnam Steel Plant & the Power Grid Corporation of India Ltd (POWERGRID) signed
an MoU to set up a JV company to manufacture transmission line towers & tower parts including
R&D of new high-end products
Attracted by the growth potential of the Indian steel industry, several global steel players have been
Entry of international planning to enter the market
companies National Mineral Development Corporation (NMDC) has signed an MoU with Russias 3rd largest
steelmaker, Severstal, for a greenfield steel plant in Karnataka
Indian steel companies have now started benchmarking their facilities & processes against global
standards, to enhance productivity. These steps are expected to help Indian companies improve raw
material & energy consumption, and improve compliance with environmental & pollution yardsticks
Companies are attempting coal gasification & gas-based Direct-Reduced Iron (DRI) production. Other
Increased emphasis on alternative technologies such as Hlsmelt, Finex and ITmk3 being adopted to produce hot metal
technological Ministry of Steel has issued necessary direction to the steel companies to frame a strategy for taking
innovations up more R&D projects by spending at least 1 per cent of their sales turnover on R&D to facilitate
technological innovations in the steel sector.
Ministry has established a task force to identify the need for technology development and R&D and
has adopted energy efficiency improvement projects for mills operating with obsolete technologies
In January 2017, Noamundi iron ore mine of Tata Steel introduced drone technology in mine
monitoring
The steel industry is highly concentrated, with the top five players accounting
for more than 70 per cent of the market share
Price is generally market determined. Steel companies usually compete on the Threat of New
basis of production capacity, economies of scale, access to raw material, etc. Entrants
(Low)
STRATEGIES ADOPTED
STEEL
STRATEGIES ADOPTED
Companies in the steel industry are investing heavily in expanding their capacity. Major public &
private companies, including Tata Steel, SAIL & JSW Steel, are expanding their production
capacity. Steel production is expected to reach 200 mtpa by 2020 compared to 91.46 mtpa in 2015
India is the 3rd-largest crude steel producer in the world with production reaching 96 million tonnes
in 2016.
The government has stepped up infrastructure spending from the current 5 per cent of GDP to 10
Capacity expansion per cent by 2017, and the country is committed to investing USD1 trillion in infrastructure during the
12th Five Year Plan. Considering 15 per cent as steel component in the total investment, the
initiative has a potential to generate an additional demand for steel of 18.75mtpa
The Ministry of Steel is encouraging R&D activities by providing financial assistance from Steel
Development Fund (SDF) & Plan Scheme of the Central Government. Furthermore, the
government has allowed 100 per cent FDI through the automatic route in the Indian steel sector
A long term perspective is to achieve capacity of 300 mtpa by 2025
In the last few years, rapid & stable growth in demand has also prompted domestic entrepreneurs
Greenfield projects
to set up fresh greenfield projects in different states of the country. Mittal Steel announced two 12
focus on downstream mtpa greenfield steel projects, 1 each in Jharkhand & Orissa
value-added products
As India surges ahead in building infrastructure, investments in steel pave the way ahead
GROWTH DRIVERS
STEEL
STRONG DEMAND AND POLICY SUPPORT DRIVING INVESTMENTS
Consumer durables market size (USD billion) Total automobile production in India (million units)
20.71
19.76
19.45
17.71
16.58
16.31
14.15
20.6
11.13
CAGR:12.54%
12.5
9.7
3.79
3.41
3.23
3.22
3.15
3.09
2.98
7.3 7.3 7.4
2.36
6.3
5.2
0.93
0.83
0.81
0.78
4.7 0.76
0.57
3.8 4.2
0.7
0.7
3.5
FY06
FY07
FY08
FY09
FY10
FY11
FY12
FY14
FY15
FY16E
FY20F
New National Steel Policy has been formulated by the Ministry of Steel in 2016, which will
retain the objectives included in National Steel Policy (NSP) 2005. It aims at covering
broader aspects of steel sector across the country including environment and facilitation of
For National Steel new steel projects, growth of steel demand in India & raw materials
Policy 2016 Under the policy, the central government stated that all the government tenders will give
preference to domestically manufactured steel & iron products. Moreover, Indian steel
makers importing intermediate products or raw materials can claim benefits of domestic
procurement provision by adding minimum of 15% value to the product.
A new scheme, The scheme for the promotion of R&D in the iron & steel sector, has been
approved with budgetary provision of USD24.6 million to initiate & implement the
provisions of the scheme as per the 11th Five-Year Plan which has continued in the 12th
R&D and innovation Five Year Plan
The development of technology for Cold-Rolled Grain Oriented (CRGO) steel sheets &
other value-added products is also included under the policy purview and is allocated
USD6.7 million
Foreign Direct Investment 100 per cent FDI through the automatic route is allowed in the Indian steel sector
The government has reduced the basic custom duty on the plants & equipments required for
initial set up or expansion of iron ore pellets plants & iron ore beneficiation plants from 7.5/5 per
cent to 2.5 per cent
Reduction in custom
duty on plants & Customs duty on imported flat-rolled stainless steel products has been increased to 10 per cent
equipment from 7.5 per cent
Basic customs duty on steel grade dolomite & steel grade limestone is being reduced from 5
per cent to 2.5 per cent. Basic customs duty reduced from 10 per cent to 5 per cent on forged
steel rings.
Push due to Make in Going forward, the Make in India initiative & policy decisions taken under it are expected to
India initiative augment the countrys steel production capacity & resolve issues related to the mining industry
To meet the target of 300 MT capacity by 2025, the government is planning to come up with a new & dynamic steel policy for
the sector. The government is also planning to create independent regulators for steel and mining sectors.
Source: The Economic Times, Ministry of Steel, Business Standard,
Make In India, TechSci Research
JUNE 2017 For updated information, please visit www.ibef.org 29
STEEL
MAJOR INITIATIVES TAKEN BY THE MINISTRY OF STEEL
Source: Formal approvals granted in the Board of Approvals after the SEZ rules coming into force,
Special Economic Zones in India website, www.sezindia.nic.in
Crude steel capacity addition plans up to FY2017-18 (in MTPA) for private sector companies
OPPORTUNITIES
STEEL
OPPORTUNITIES (1/2)
The automotives The capital goods The infrastructure More and more modern &
industry is forecasted sector accounts for sector accounts for 9 private airports are
to grow in size by 11 per cent of steel per cent of steel expected to be set up
USD74 billion in 2015 consumption & consumption &
In 2016, passenger traffic
to USD260-300 expected to increase expected to increase
billion by 2026 at Indian airport stood at
14/15 per cent by 11 per cent by 2025-
223.61 million & number
With increasing 2025-26 & has the 26.
of operational airports
capacity addition in potential to increase
Due to such a huge stood at 95 in FY16
the automotive in tonnage & market
investment in
share Development of Tier-II city
industry, demand for infrastructure the
airports would sustain
steel from the sector Corporate Indias demand for long steel
is expected to be consumption growth
capex is expected to products would
robust grow & generate increase in the years Estimated steel
In 2016, Indian greater demand for ahead consumption in airport
automotive sector is steel building is likely to grow
estimated to be 3rd more than 20 per cent
largest automotive over next few years
market, by volume
The Dedicated Rail Oil and gas amongst The government targets Rural India is expected to
Freight Corridor (DRFC) major end-user segment capacity addition of 88.5 reach per capita
network expansion would accounted for ~34.4 per GW under the 12th Five- consumption of 12.11 kg
be enhanced in future cent of primary energy Year Plan (201217) & to 14 kg for finished steel
Gauge conversion, consumption in FY16 around 100 GW under the by 2020.
13th Five-Year Plan (2017
setting up of new lines & This would lead to an Policies like Food for
electrification would drive 22)
increase in demand of Work Programme (FWP)
steel demand steel tubes and pipes, Both generation & & Indira Awaas Yojana,
Indian Railways started providing a lucrative transmission capacities Pradhan Mantri Gram
the PPP mode of funding opportunity to the steel would be enhanced, Sadak Yojana are driving
& has already awarded industry thereby raising steel growing demand for
projects worth around demand from the sector construction steel in rural
Investment of USD70
USD1.73 billion during India
billion are expected Conventional power
the 1st 7 months (April- during 2012-17 capacity addition of 23.98 In FY16, per capita
October) of FY16 GW has registered to be consumption of steel in
In January 2017, Crisil the highest in FY16 rural India is estimated at
estimated that the 60 kg, which is lower in
railways sector could comparison with the
create business global average of 216 kg
opportunities worth
USD99.65 billion
Source: Make In India, Ministry of Power, TechSci Research
JUNE 2017 For updated information, please visit www.ibef.org 36
STEEL
SUCCESS STORIES
STEEL
JINDAL STEEL AND POWER LTD: REAPING BENEFITS OF PRUDENT INVESTMENTS (1/3)
Jindal Steel and Power Limited Projected crude steel production (million tonnes)
Incorporated in 1979, Jindal Steel & Power Ltd. (JSPL) is an integrated
steel producer & the largest coal-based sponge iron manufacturer in the
world. The company has an installed steel production capacity of 3 MTPA
at Raigarh in Chhattisgarh. JSPL is engaged in manufacturing long 31.75
CAGR:
products & is specialised in producing long rails for railways & large sized 36.0per cent
H-beams as well as columns for the infrastructure & construction sector
JSPL also has significant presence across the mining, power generation
& infrastructure sectors
In March 2017, Jindal Steel has entered into an agreement with Defence 12.56
Research & Development Organisation (DRDO), which would allow the
agency to transfer technology facilitating manufacturing of high-nitrogen
steel, for application in defence sector.
New & expansion projects include setting up of a 7 MTPA integrated steel
plant in Chhattisgarh, 12 MTPA integrated steel plant in Jharkhand & a 6
FY15 FY18E
12.5 MTPA integrated steel plant in Orissa. Source: Ministry of Steel,
Company website (www.jindalsteelpower.com),
Achievements: TechSci Research
2014 - Company has commissioned the billet caster plant with E- Estimated
capacity of 6 MTPA at Angul with record time of 1 year
2015 - Company has created history with its Raigarh steel
facility producing 10,000 tonnes of crude steel in a single day
3,376
4.6
3,315
3,218
3,199
3,007
4.2
4.0
2,813
3.8
3.5
2,287
3.2
3.1
3.0
2.9
2.8
2.8
1,803
2.5
1,596
1,488
2.3
2.3
2.2
2.1
2.0
1.9
1.6
1.6
1.4
958
910
816
1.2
818
671
1.0
721
634
0.8
532
0.7
452
438
431
395
0.5
197
0.3
103
0.2
FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17
Finished Steel Products Semi - Steel Products Pellets Gross Revenue PBDIT
Strong diversified
customer base of
more than 1 lakh
TMT Re-bars
Expansion in
international
markets FY17
Wire rods Gross
Foray into the oil & Revenue is
gas and cement USD3376
sectors as a part of FY16
Million
diversification Gross
Plate and coils Revenue is
USD2813
Million
Organic growth
through capacity
Column sections
additions FY15 FY16
FY08 Steel capacity: Steel capacity:
ISO 5.75 MTPA 4.75 MTPA
Hot-rolled parallel 9001:2008
flange beams 1991 accreditation The iron & steel
Commenced segment continues to
operations be a major contributor
Long track rails (~75per cent)
2251
3.07
2173
1937
1766
1662
2.4
1539
2.1 2.18
1266
1178
1161
1.8
1.6
928
1.2 1.1
693
1 1.08
221
213
178
167
105
92
62
35
10
FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16
-208
-434
Gross Revenue NPAT
Company has
March, 2016: Received the
Other existing capacity(1)
environment clearance of
developed products Technological of 5.6 MT
USD458.3 million for
setting up a pellet unit upgradation and
having production capacity further capacity
Sponge iron of 7 MTPA addition
Iron making and
Capacity
castings expansion FY16
(0.9 MT to 2.5 MT) USD1.94
billion
Partnership with
Alloy billets turnover
Alloy steel Japanese steel
producer,
Sumitomo FY15
Organic growth in FY06 USD1.76
Color coated tiles
Wheel, tyre and steel and flat Primary steel billion
and pipes turnover
products production in
axle plant (railways) Odisha
1989
Galvanised Secondary
Company has 6,047
steel
employees as of
production in
March 2014
UP
Cold-rolled
1991 1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2014 2016
Production and sale of steel (million tonnes) Financial growth (USD billion)(1)
7.20
7.10
7.00
6.90
6.90
5.90
5.84
5.80
5.60
9.5
10
9.1
8.9
8.8
8.5
4.50
7.9
7.5
3.90
7.0
6.7
6.6
6.4
6.4
6.2
5.4
5.2
2.48
4.9
4.9
4.8
4.8
4.6
4.4
1.50
1.40
1.20
1.10
1.10
1.10
1.10
0.90
0.90
0.80
0.75
0.21
FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17
FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16
Gross Revenue NPAT
Production Sales
Source: Company website (www.tatasteel.com), TechSci Research
Notes: NPAT - Net Profit After Tax,
(1)Financials reflect figures of Indian operations
Developed products
Technological
upgradation
FY17
Iron making and USD2.48
Capacity billion
castings expansion turnover(1)
(3 MT) FY16
USD5.84
billion
Alloy steel Diversification turnover(1)
(coal injection
FY15
unit) USD6.9
billion
Wheel, tyre and Organic growth in turnover(1)
axle plant (railways) steel Announced plans to
merge Tata
Company Metaliks Ltd and
has existing Tata Metaliks
Pig iron and 1912 capacity(2) Kuboto Pipes Ltd
steel ingots M&A with itself in April
Production of 9.6 MT
(Tata-Corus) 2013
capacity (1.6
lakh tonnes)
Blast furnace
1991 1993 2013 2016
Source: Company website (www.tatasteel.com), TechSci Research
Notes: M&A - Mergers and Acquisitions, (1)- Revenues from Indian operations; (2) Data is in terms of crude steel, till December 2015
JUNE 2017 For updated information, please visit www.ibef.org 46
STEEL
JSW STEEL: SURGING AHEAD ON COST COMPETITIVENESS (1/3)
JSW Steel Projected crude steel production (million tonnes)
8,465
7,646
7,515
7,221
7,137
10.97
6,165
5,228
9.7
9.7
4,053
6.9
3,162
5.53
5.9
2,631
4.7
1,937
1,417
3.06
2.76
2.0
1.8
1.7
1.5
0.74
534
532
1.1
421
419
0.39
0.34
360
359
339
332
0.25
269
221
178
0.4
0.3
0.3
96
Semis Rolled Flat Rolled Long FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17
FY11 FY12 FY13 FY14 FY15 FY16 FY17 Gross Revenue NPAT
Cold-rolled
JV formed to
explore, develop & FY16
mine iron ore with USD6.17
MML billion
Wire rods turnover
FY15
USD7.6
Organic growth billion
TMT Re-bars and integration turnover
1994
ISO FY16
Galvanised accreditations Saleable steel
1994
product Production sales to reach
capacity 12.13 million
(1.25 MTPA) tonnes
Special steel bars
1994 1995 1996 1997 2014 2015 2016
Notes: JV - Joint Venture, TMT - Thermo Mechanically Treated, MML - Mysore Minerals Limited, MTPA - Million Tonnes Per Annum
USEFUL INFORMATION
STEEL
INDUSTRY ASSOCIATIONS
USD: US Dollar
Wherever applicable, numbers have been rounded off to the nearest whole number
Year INR equivalent of one USD Year INR equivalent of one USD
200405 44.81
2005 43.98
200506 44.14
2006 45.18
200607 45.14
200708 40.27 2007 41.34
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