Commissioning Testing Complex Busbar Protection Schemes PDF
Commissioning Testing Complex Busbar Protection Schemes PDF
Ed Taylor
Pacific Gas & Electric
1. INTRODUCTION
As junction points present at all voltage levels and carrying energy in electric power
systems, power substation buses are critical to system topology. Exposure to high fault
currents imposes stringent performance requirements on both bus protection relays and
current transformers. Saturation of current transformers (CTs) during external faults
may jeopardize the security of bus protection due to unbalanced currents in the
differential relay. Misoperation of a bus relay, in turn, considerably changes system
topology and significantly impacts both power delivery in the case of a distribution bus,
and system stability in the case of a transmission-level bus.
Historically, Pacific Gas and Electric Company (PG&E) has standardized on the
double-bus single-breaker arrangement for major transmission buses (Figure 1).
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The standard protection scheme for these buses has been a high impedance bus
differential relay. The single breaker double bus configuration required complex
switching of the bus differential CT, dc tripping circuits and breaker failure tripping
circuits whenever the bus configuration was changed by operating the bus isolator
switches. Operations personnel were often required to execute more than 100 switching
steps to reconfigure the bus to take one breaker out of service by bypassing and
clearing it while maintaining protection of the circuit using a substitute breaker.
Low-impedance microprocessor-based bus protection systems have provided a better
solution to protecting the double-bus single breaker bus configuration. Such systems
monitor all currents and positions of breakers and isolators, and dynamically adjust their
zones of protection for optimum selectivity while the bus is being switched. These
schemes do not require operator intervention, which saves time and reduces the risk of
an incorrect operation. These systems can also be installed in outdoor cabinets in
proximity to the protected bus reducing the length of CT wiring to the differential relays
(Figure 2).
Fig.2. 60kv bus with outdoor relay cabinet and indoor control building.
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(c) (d)
TRANFER
BUS
ZONE 2
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(a) (b)
ZONE 1
ZONE 2
ZONE 1 ZONE 1
ZONE 2
ZONE 2
Fig.5. Bus arrangements: double-bus single-breaker without (a) and with (b) a transfer bus.
From the perspective of the main protection, the bus differential function (algorithm) is
naturally phase-segregated. This means that no information is required regarding
currents in phases B and C in order to fully protect phase A. This bears two key
consequences and advantages [2-4]:
First, completely independent microprocessor-based devices could process the ac
signals that belong to phases A, B and C. No data transfer is required between the
individual devices of the bus protection scheme.
Second, sampling synchronization is not required between the separate
microprocessor-based relays that process signals from individual phases.
The above observations facilitate phase segregated busbar protection. With reference
to Figure 6, three separate relays (Intelligent Electronic Devices, IEDs [1]) are used to
provide protection for a three-phase busbar. Each device is fed with its own ac currents
and voltages that belong to the same phase, processes these signals, and arrives at the
trip/no-trip decision. At least one device operates for any type of fault. For phase-to-
phase faults, two relays operate.
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Isolator positions are indicated by LEDs on the relay faceplate, allowing the operator
to validate that the bus differential relay is accurately reading the bus configuration
before and after switching.
For a short time, when both isolators are closed during switching, the two buses are
connected together via the isolator switches of the transferred circuit. In case fault
occurs at this time, the faulted bus cannot be separated from the other bus (no breaker,
but two isolators connected in series). Also, the relay cannot identify the faulted bus
(Bus #1 or Bus #2?) as the CT associated with the transferred circuit measures the sum
of the currents flowing towards each of the paralleled buses without the ability to know
how much is flowing into each bus. The bus protection relay takes this into account by
treating the double-bus as one single-bus for the period of time that both isolators are
closed for any breaker [3,4].
Breaker substitution is another switching strategy used in this case study. The goal is
to isolate a breaker for maintenance while keeping the circuit energized. First, with the
coupler closed, all other circuits are transferred to one bus (Bus #2 for example) by
operating the appropriate isolators. The circuit of interest is left as the only circuit on the
other bus (Bus #1). Next, protection of this circuit is provided by enabling substitute
relays on the coupler breaker. These relays have CTs on the coupler breaker and are
also wired to trip the same breaker. At this moment, Bus #1 is part of the transmission
circuit from both fault detection (CT) and isolation (CB) points of view. Next, the breaker
to be maintained is by-passed by closing the bypass switch, and last, disconnects are
opened on each side of the breaker to facilitate the work on it.
When the CT on the breaker gets by-passed, its measurement is incorrect (a current
divider of an unknown and random division factor). Therefore, the bus protection zone
that uses that current (Bus #1) must be inhibited. Note that differential protection on Bus
#1 is not needed now because the bus is already protected as a part of the circuit by the
substitute relays on the coupler breaker. Logic was developed for the low impedance
bus protection relay to automatically re-adjust the bus protection zones of protection
when the breaker by-pass switches are operated. During commissioning, bypass
switches are operated on selected breakers to verify that the differential scheme is
stable, and the correct Zone of protection is blocked. LEDs on the front of the relay
indicate when a zone of protection is blocked.
Breaker failure detection is another important feature supported by the low-impedance
bus differential protection and logic. When the breaker is by-passed, and substituted by
the coupler, this feature is automatically switched to the coupler. In general, the BF trips
are always routed dynamically in order to trip the minimum zone that would isolate the
failed breaker under any possible bus topology.
4. SYSTEM CONFIGURATION
The bus protection system for the double-bus single-breaker configuration in this case
study consists of seven relays mounted on two panels, test switches, terminal blocks,
and an Ethernet switch for engineering access and SCADA communications (Figure 7).
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Fig.7. Multi-IED phase-segregated bus scheme: allocation of functions and physical arrangement.
Each phase relay is populated with modules supporting binary inputs, output contacts,
and ac input cards to match the needs of the application. Three relays are used to
provide bus protection zones and BF overcurrent sensing for the three phases of the
power system. The trip outputs also reside on these so that a bus fault can be cleared
very fast without the time delay required to communicate the trip signal to another IED
of the bus scheme. Typically these three relays are configured identically.
The fourth relay is configured to accept inputs from the bus isolator auxiliary contacts,
and provide the bus replica information for the phase relays. Dynamic association of
currents to zones of protection is achieved by monitoring the status of each isolator
connecting the circuit to either of the buses (Figure 8). Each isolator auxiliary switch is
equipped with a pair of NO and NC contacts wired to the relay and used to provide the
opened, or closed isolator position to the relay. Relay logic looks for discrepancies
between these contacts, such as when both auxiliary contacts are opened, or both
closed, and can be programmed to issue an alarm, to continue to run individual
protection zones, issue a signal inhibiting switching within the bus, or provide for one
overall (hence less-selective) zone of protection.
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STATUS MONITORING
ISO1 IED
+
ISO2
BUS 2
5B 5A 5A Off
5B On
CB 1 PROTECTION IEDs - PHASE A, B AND C
CT1
TRIP CB1, IF FAULT ON BUS 1
DO NOT TRIP CB1, IF FAULT ON BUS 2
C1
Fig.8. Implementation of the dynamic bus replica.
5. COMMISSIONING TESTS
Commissioning of bus protection system for such reconfigurable buses, requires good
knowledge of the applied bus relays; inputs, outputs, protection, logic, indications,
interfaces, and bus switching procedures used by a given utility. Another very important
aspect when commissioning, is the actual design and application of sufficient tests to
prove all system components and logic.
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zone 2 must be stopped because the CT12 and CT1 currents will not balance (CT1 is
by-passed and measures a fraction of the current in the C1 circuit).
This portion of the logic is checked by forcing the breaker substitution condition and
examining the bus zone boundaries. Zone boundaries can be easily checked by reading
the internal relay flags via PC software, or via LED indication on the relay faceplate [1].
During commissioning, one circuit breaker is set up to be bypassed on each bus to
prove proper operation of the bypass switch auxiliary contacts and the relay logic.
CB 12
CT13
ISO2 ISO5 ISO27
ISO29
CB 11 CT11
BUS 2
C1 C2 C9
OR
ISOLATOR 4 POSITION
ISOLATOR 27 POSITION
AND
ISOLATOR 5 POSITION
OR
ISOLATOR 26 POSITION
ISOLATOR 26 POSITION
AND
ISOLATOR 27 POSITION
Fig.10. Logic covering the case of paralleled buses when transferring a circuit.
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CT12
ISO2 ISO29
ISO5 ISO26
BUS 2
CB 11 CT11
LINE/FEEDER PROTECTION
C1 C2 C9
Individual zones for the two buses adjust constantly to the changing bus topology. For
security, the check zone and an undervoltage condition supervise the trip signals
originating at the bus protection zones. There are two reasons for this supervision:
First, there are race conditions in the logic that re-assigns currents between the two
zones of bus protection during switching. This is a necessary consequence of the
response time of auxiliary contacts during switching, and the lack of advanced
signaling of certain switching operations. The voltage supervision prevents false
operation of the bus differential during these transitions.
Second, a CT trouble condition may occur resulting in a wrong current reading if there
is a problem in the main CT, wiring, test switches or the input circuitry of the relay. In
this case, the voltage supervision blocks tripping and the relay can be set to alarm only,
or block tripping of the affected zone.
The check-zone includes all the currents on the outer boundary of the entire bus.
These currents are assigned permanently to say Zone 3. Zone 3 picks up for any fault
within the bus, and would release zones 1 and 2 for operation. The Zones 1 and 2 are
responsible for selectivity and security. Zone 3 shall have CT saturation detection or
similar features disabled, as there may be a circulating current between input currents
to the check zone. Circulating currents may fool features aimed at detecting CT
saturation problem, and inhibit operation during internal faults.
Undervoltage supervision uses bus voltage for security. Note that phase A protection
is supervised from either AG, AB or CA voltage. Sometimes two sets of voltages must
be wired to the relay and proper voltage must be selected for each of the two buses, to
cover the case when the two buses are entirely isolated.
The tests described above are performed during commissioning to make sure that
spurious pickup of the tripping zones is stopped by the check-zone and/or overvoltage
condition (security). At the same time, both the check-zone and undervoltage shall be
checked for dependability.
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9. PUSHBUTTONS
This microprocessor relay design uses pushbuttons in place of conventional control
switches to cut in and cut out the bus protection, to enable or disable breaker failure
protection on each breaker and to enable or disable the auto reclose following a bus
fault. This design simplifies wiring and overall design of the scheme and allows the
substation operator to control the scheme from one location, such as a control building,
if the protective relays are installed in a remote location.
10. SELF-MONITORING
Microprocessor relays have a great advantage over electromechanical relays because
they are self-monitoring. Each microprocessor relay in the bus differential scheme has
the typical self-monitoring features and provides an alarm for critical failures such as
failure of the processor or power supply. In addition, alarms are provided for
communications failure between relays, for disagreement of the auxiliary contacts on
the isolator and bypass switches and for failure of a CT. This last one is very important
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since it can identify a failed CT before the scheme is called on to operate for a bus fault.
A high impedance relay scheme can fail to operate due to a CT failure and that scheme
has no way to detect this type of failure. Each of these alarm conditions is tested as part
of commissioning.
BUS 1
ISO1
PROTECTION IEDs - PHASE A, B AND C
BUS 2
BREAKER
line/feeder FAILURE IED
CT1a protection relay
Breaker Failure Initiate
EXECUTE BREAKER FAILURE
CB 1
Brea LOGIC ;ISSUE BF TRIP AND RE-TRIP
ker F
ailure
O pera
te
TRANSFER THE INFORMATION TO THE PROTECTION
CT1b
BOXES, AND TRIP ONLY THE ZONE WHERE THE FAILED
BREAKER IS CONNECTED
FAULT
C1
Fig.12. Breaker Failure protection.
LOCKOUT BUS1
BF TRIP BUS1
S
AND
OR
SET LOCK Z1
Latch 1 LATCH
BUS1 PHASE UV OP A TIMER 3
(R-dominant) ON/OFF
5 sec
OR
BUS1 PHASE UV OP B
0 msec
R
OR
BUS1 PHASE UV OP C
PB LOCKOUT BUS1
PB RESET BUS1-86
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being done on the bus isolators. Previously, the operator was required to manually
operate one control switch to connect the two bus differentials together prior to
switching the bus, and to manually operate another switch for each breaker that was
being switched to match the position of the isolators on the bus. In addition, the operator
had to manually take the scheme out of service and place it in a test mode after
switching in order to confirm that the differential was balanced prior to cutting the relay
in service. Operators also need to understand how to interpret the LED status and alarm
indications on the relays and how to operate the pushbuttons to enable tripping and
automatic reclosing.
12. CONCLUSIONS
Modern bus protection solutions may be developed as multi-IED phase-segregated
schemes. They are built on standard software and hardware platforms yielding
significantly lower cost compared with first generation of microprocessor-based bus
relays, user familiarity, initial product maturity, and flexibility of application [1].
Application of these relays to reconfigurable and relatively complex buses can be
done in user-programmable logic allowing accommodation of various protection
philosophies, greater flexibility, and future proofing.
Modern relays support remote access, enhanced faceplate indications, metering,
oscillography recording and other features that facilitate testing and commissioning as
well as provide a record of system faults.
This case study shows that a complex bus application, pre-tested at the factory
(Figure 5), can be commissioned within a 2-3 day time period.
Built in logic allows operators to perform routine switching of the bus without the need
to manually operate relay control switches, thus saving time and eliminating possibility
of incorrect operations.
REFERENCES
[1] B90 Bus Differential Relay (Instruction Manual), GE Publication GEK-106387, 2003
(http://www.multilin.com).
[2] Kasztenny B., Brunello G., Sevov L., Digital Low-Impedance Busbar Protection with
Reduced Requirements for the CTs, Proceedings of the 2001 IEEE T&D Conference and
Exposition, Atlanta, GA, October 28 November 2, 2001, paper reference 0-7803-7287-
5/01.
[3] Kasztenny B., Cardenas J., Phase-Segregated Digital Busbar Protection Solutions,
Proceedings of the 57th Annual Conference for Protective Relay Engineers, College
Station, TX, March 30 April 1, 2004. Also Proceedings of the 58th Annual Georgia Tech
Protective Relaying, Atlanta, GA, April 28-30, 2004.
[4] Kasztenny B., Brunello G., Modern Cost Efficient Digital Busbar Protection Solutions,
Proceedings of the 28th Annual Western Protective Relay Conference, Spokane, WA,
October 21-24, 2002. Also presented at IV Simposio "Iberoamericano Sobre Proteccion de
Sistemas Electricos de Potencia", Monterey, Mexico, November 17-20, 2002; 2003 T&D
Conference, Adelaide, Australia, November 16-19, 2003.
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BIOGRAPHIES
Lubomir Sevov received his MSc degree from Technical University of Sofia, Bulgaria in 1990.
After his graduation, he worked as a protection and control engineer for National Electric
Company (NEC) Bulgaria. Mr. Sevov joined GE Multilin in Markham, Ontario in 1998 as a relay
test design engineer. In 2001 he joined the research and development team as an application
engineer. Lubo is an IEEE member, and a registered professional engineer in the province of
Ontario.
Bogdan Kasztenny holds the position of Protection and System Engineering Manager for the
protective relaying business of General Electric. Prior to joining GE in 1999, Dr.Kasztenny
conducted research and taught protection and control at Wroclaw University of Technology,
Texas A&M University, and Southern Illinois University.
Between 2000 and 2004 Bogdan was heavily involved in the development of the Universal
RelayTM series of protective IEDs, including a digital phase-segregated bus differential relay.
Bogdan authored more than 140 papers, is the inventor of several patents, Senior Member of
the IEEE, and the Main Committee of the PSRC.
In 1997, he was awarded a prestigious Senior Fulbright Fellowship. In 2004 Bogdan received
GEs Thomas Edison Award for innovation.
Ed Taylor received his MSc in EE Power Engineering from the University of Santa Clara in
1981. He is a registered engineer in the State of California, a Member of IEEE PES, member of
WECC Relay Work Group, and currently holds the position of Principal Protection Engineer with
Pacific Gas and Electric Company in Oakland, California. Ed has over 39 years of experience in
System Protection in the utility business.
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