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    Frits Feenstra TNO

    Uploaded by

    HoracioGutierrez
    The document discusses additive manufacturing (AM) and its impact on future manufacturing systems. It provides an overview of TNO, a Dutch research organization, and its work in AM including developing next generation multi-material AM systems and functional AM materials. The document also discusses how AM can be combined with other technologies to create hybrid manufacturing systems and how AM integrates with Industry 4.0. It outlines challenges in high-throughput continuous 3D printing and presents example applications and priority product areas like embedded electronics.

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    © All Rights Reserved
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    Frits Feenstra TNO

    Uploaded by

    HoracioGutierrez
    79 views29 pages
    The document discusses additive manufacturing (AM) and its impact on future manufacturing systems. It provides an overview of TNO, a Dutch research organization, and its work in AM including developing next generation multi-material AM systems and functional AM materials. The document also discusses how AM can be combined with other technologies to create hybrid manufacturing systems and how AM integrates with Industry 4.0. It outlines challenges in high-throughput continuous 3D printing and presents example applications and priority product areas like embedded electronics.

    Original Description:

    Este documento indica el estado del arte de la smart manufacturing

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    The document discusses additive manufacturing (AM) and its impact on future manufacturing systems. It provides an overview of TNO, a Dutch research organization, and its work in AM including developing next generation multi-material AM systems and functional AM materials. The document also discusses how AM can be combined with other technologies to create hybrid manufacturing systems and how AM integrates with Industry 4.0. It outlines challenges in high-throughput continuous 3D printing and presents example applications and priority product areas like embedded electronics.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    79 views29 pages

    Frits Feenstra TNO

    Uploaded by

    HoracioGutierrez
    The document discusses additive manufacturing (AM) and its impact on future manufacturing systems. It provides an overview of TNO, a Dutch research organization, and its work in AM including developing next generation multi-material AM systems and functional AM materials. The document also discusses how AM can be combined with other technologies to create hybrid manufacturing systems and how AM integrates with Industry 4.0. It outlines challenges in high-throughput continuous 3D printing and presents example applications and priority product areas like embedded electronics.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 29

    1

    Additive Manufacturing impacting future


    Manufacturing systems

    Requirements for materials in production & Smart Industry

    Cross border Conference


    February 15th 2016
    Zeughaus Neuss - Germany

    Frits Feenstra
    TNO - The Netherlands
    2

    Outline

    TNO at a glance
    AM hype and reality
    Towards Hybrid manufacturing
    AM and Smart Industry / 4.0
    Challenges and solutions
    Way forward & high priority products
    Technology & materials
    Conclusions
    3

    TNO at a glance

    Dutch research organization for applied scientific research


    Established by law and started in 1932
    Independent of public and private interests
    Assisting companies to innovate by doing R&D
    Supporting government in policy making
    4

    TNO at a glance & Ecosystems

    Focus: high speed multi-material and mass- Focus: functional AM materials


    customization AM Activities: development of materials with
    Activities: development of next generation improved quality and durability and
    AM systems, to enable multi-technology incorporating new functionalities
    and mass-customization Expertise: new chemical concepts, multi-
    Expertise: ICT and data path architecture, scale materials modelling, characterization
    system engineering and prototyping of new methods, process integration
    equipment concepts, testing equipment, Application-drive R&D supported by basic
    process modelling and integration. academic knowledge

    with industrial partners with industrial partners


    AM hype and reality
    6

    Implants
    Toys/collectables
    AM hype and reality
    Textiles Jewellery
    Dental Surgical
    devices & aids
    Speciality food

    Electronics
    Aerospace Prosthesis and orthotics

    Armaments

    Sports
    Automotive Furniture
    7

    Towards hybrid manufacturing

    2014

    1892

    1984 1999
    1994
    8

    Towards hybrid manufacturing


    Efficiency & yield
    Reliability
    Durability long term
    Combining processes

    2014

    1892

    1984 1999
    1994
    9

    Towards hybrid manufacturing

    Current Systems
    Batch wise
    Slow
    Monomaterials (or 2)
    No composites/inserts

    Future Systems
    Hybrid Systems
    High Speed
    Multimaterials & Graded
    Combine different technologies
    Laser / P&P / sensoring
    10
    From Products a Day, to Products a Minute

    AM and Smart Industry / 4.0

    From Batch to Continuous production + tact time loops

    Allowing industrial integration of AM processes

    Industry 4.0 +
    an added AM module
    11
    From Products a Day, to Products a Minute

    AM and Smart Industry / 4.0

    NL: Smart Industry Agenda

    1 Capitalising on existing knowledge


    2 Accelerating in Field Labs
    3 Strengthening the foundation
    12

    AM and Smart Industry / 4.0

    Courtesy Siemens, Martin Schaefer, AM-Platform 2014


    13

    AM and Smart Industry / 4.0

    The Future & Future Products


    14

    AM and Smart Industry / 4.0

    Integrator

    Building Blocs
    15

    AM and Smart Industry / 4.0

    Products made by
    Integrator Hybrid Manufacturing!
    16

    AM and Smart Industry / 4.0


    17

    Challenges and solutions

    Concepts for high-throughput, continuous 3D printing


    Combining additive & subtractive technologies, pick & place
    component integration
    In-line inspection and post-processing
    Way forward & high priority products
    Functional Demonstrator: Embedding electronics
    Way forward & high priority products
    Functional Demonstrator: Micro bot

    3D printed mechanical parts


    Way forward & high priority products
    3D Printed structural electronics

    Pick and place of electrical/mechanical/MEMs components

    Integration of relevant additive/subtractive processes

    Development of novel hybrid integration tools

    Integration of electronics Microfluidics


    21

    Way forward & high priority products

    2015 2025 Integration of sensors during build

    Self condition & monitoring of parts

    - > hostile / far away areas: space, sea, windmills,..


    Technology: Multimaterial deposition

    Exploring possibilities for high-resolution multimaterial processing


    Minimizing post-processing needs

    Example applications:
    Embedded electronics
    Metamaterials
    Multicolor prostheses
    Technology: high resolution printing

    Material & process for high resolution DLP printing


    New AM machine concept for large-size, high-resolution (20 m) and high-
    speed (scan speed 100 mm/s, 10 s per layer) additive manufacturing
    New exposure module based on multiple array of laser sources

    Example: microfluidics
    500 m mixing channels
    200 m bridging channels
    24

    Novel machine development for full 3D


    integration
    ( 3D printing, pick and place of components (3D),
    metal interconnection, flash sintering)

    Full 3D Direct Integration


    ( 3D printing, pick and place of components
    (3D), metal interconnection, flash sintering)

    3D Integration
    (3D printing, pick and place of components
    (2D), metal interconnection, flash sintering)

    2D-3D integration Many


    (3D printing, flexible circuit placement, metal
    interconnection, flash sintering ) more
    25

    Conclusion

    AM / 3D Printing combined with other production technologies in a hybrid


    setting is promising for realising integrated products

    Industrial implementation of AM can be tackled

    AM hybrid enables intelligent products IoT

    AM will align with future manufacturing technologies


    26

    Contact information

    Frits Feenstra (Projects)


    E-mail: Frits.feenstra@tno.nl

    Dr. Gregory Hayes


    E-mail: greg.hayes@tno.nl
    Business Developer

    Movie at:
    https://www.youtube.com/watch?v=IsSyGph33Hk&feature=player_embedd
    ed
    Concept High Speed powder based sintering system

    De-powdering

    Inline Height adjustment


    inspection

    Laser
    Pre heating sintering

    + Robot P&P Powder


    deposition
    / load-unload (new layer)

    27
    AM has a great future?

    Material & Markets Design


    Production

    Fine Aerospace Complex


    controlled (complex, designs
    materials JIT, ) Micro/nano
    SMART Embedding scales
    industry electronics
    solutions ..

    Affordability
    Companies
    electronics for
    Its all about collaboration
    r
    Secto
    Metal
    customized lighting
    electronics for
    automotive components
    Multimaterial shoe
    soles/insoles
    Aero
    3D Pharma / dispensing

    Company Co-Funding
    PhD Research
    Government support

    RVO NRW

    RTO
    Government

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