Serviceranger ™ 4 Tcmt0072 En-Us: User'S Guide

User's Guide
ServiceRanger 4
TCMT0072 EN-US
March 2014
Table of Contents
Welcome! 1
Introduction to ServiceRanger 2
Getting Started 3
System Requirements 3
Activation 4
Vehicle Communication Adapters 6
Eaton Products 7
Getting Started with ServiceRanger 8
Starting ServiceRanger 8
Connecting to the Vehicle 8
Connections 10
The Connection Process 10
Status Bar Messages 17
Lost Connection 18
Tour of the Workspace 19
Workspace 19
Navigation Menu 20
Go To Menu 20
Connect/Disconnect Button 21
Service Activity Report Button 21
Help Menu 21
The Main Content Area 22
Secondary Navigation 22
Toolbars 22
About the Status Bar 25
Features 26
Using ServiceRanger Overview 26
Main Functions 26
Home 26
Vehicle fault codes 28
Fault Codes Overview 28
Clearing Fault Codes 30
Copying Fault Codes 31
Viewing Troubleshooting Information 31
Vehicle data monitor 34
Data Monitor Overview 34
Viewing Parameters 34
Parameters Files 36
Data Monitor List 38
Pausing Display 38
Components Tab 39
Configurations 41
Configurations Overview 41
Changing a Product Configuration 42
Templates 43
Programming 46
Programming Overview 46
Updating Product Software 46
Service routines 50
Service Routines Overview 50
Clutch Abuse Utility 51
Clutch Service Utility 52
Electronic Clutch Actuator (ECA) Clutch Service Utility 53
Low Capacity Inertia Brake (LCIB) Deceleration Test 57
Grease Interval Reset 57
Hybrid Output Override Test 58
Grade Sensor Calibration 60
Park Pawl (T-handle) Calibration 61
Driver Interface Type Reset Utility 63
Product information 64
Product Information Overview 64
Viewing Product Information 64
Printing Product Information 65
Reports 67
Reports Overview 67
Diagnostic Reports Overview 67
Printing Diagnostic Report 68
Export and Email Diagnostic Report 69
Service Reports Overview 69
Starting a New Service Report 70
Resuming a Paused Service Report 71
Viewing a Saved Report 72
Working with a Service Report 74
Send Data to Eaton 77
Settings 78
Connection Settings 78
Update Status 79
General 80
Licenses 80
Support 81
Update Manager 82
Check for updates 82
Support 83
Technical Support 83
Welcome!
Welcome!
Eaton has become an innovator and leader in diagnostic and service tools for the commercial
vehicle market. ServiceRanger is the only recommended tool for servicing an unbeatable com-
bination of the best drivetrain, hybrid power and safety solutions from Eaton Corporation.
ServiceRanger is a computer-based electronic service and diagnostic program that provides access
to your Eaton electronic products. With ServiceRanger, you can increase uptime, save money, per-
form accurate repair procedures, all while increasing productivity and profits.
Some of the major benefits of using ServiceRanger:
l View information about the connected ECUs

l View active and inactive diagnostic fault codes
l View data parameters in real time
l View the current configuration of a product
l Change product configurations
l Program (reflash) product software
l Print reports and diagnostic results
1
Introduction to ServiceRanger
Introduction to ServiceRanger
ServiceRanger is a computer software program developed by Eaton to diagnose and service com-
mercial vehicle components manufactured by Eaton. ServiceRanger is designed to communicate
with vehicle component controllers via the vehicles diagnostic link connection. ServiceRanger
complies with the SAE surface vehicle recommended practices for J1587 and J1939 vehicle com-
munications, as well as the TMC RP1210-B communications standard developed for vehicle link
adapter communications.
The following products are supported:

l Eaton AutoShift/UltraShift Gen2 Transmissions
l Eaton Lightning Transmissions
l Eaton AutoShift/UltraShift Gen3 Transmissions
l Eaton UltraShift PLUS Transmissions
l Eaton Hybrid Electric Systems
l Eaton Hydraulic Launch Assist
l Fuller Advantage Series
Important: The license you purchased determines what products are supported by
your copy of ServiceRanger. Please consult your invoice or order information for
more information.
Notes:
l Eaton AutoShift Gen1 and Bendix VORAD EVT-300 are not supported by ServiceRanger 4.
ServiceRanger 2 is required for servicing these products.
l Bendix VORAD VS-400 system is no longer supported by ServiceRanger. Contact your Ben-
dix representative for more information.
2
Getting Started
Getting Started
System Requirements
To successfully install and operate ServiceRanger, your computer must meet the following system
requirements:
l Platform: IBM or 100% Compatible

l Operating System (32 and 64-bit versions):
l Windows XP with Service Pack 3
l Windows Vista
l Windows 7
l Windows 8.x
l Processor: 1.8 GHz or greater, dual core or greater
l RAM Memory: 2 GB or greater
l Hard Drive: 40 GB or greater
l Display: SVGA (1024 x 768 pixels) Color
l Internet: Internet connection required for license validation and updates
l Required Software: Microsoft .Net Framework 4.0
In addition, the computer must meet the system requirements for your communication adapter.
For more information about the communication adapter hardware requirements, please contact
the communication adapter manufacturer.
Note:
l When installing ServiceRanger, you must have administrator user permissions to install and
activate the software on your computer. If you are unsure about your user permissions, con-
sult with your organization's computer support personnel before installing this software.
3
Getting Started
Activation
When you purchase a software product from Eaton, you are issued a serial number that rep-
resents your license to use that software. You must activate your software product to confirm that
each copy of the product is not installed on more than the limited number of computers that is indi-
cated in the software end user license agreement (EULA).
Activation is intended to protect your rights as a consumer to use the license to its full extent, and
it is also intended to protect Eatons rights as a software developer. Only a genuine software
license entitles you to critical updates and technical support. You may not be able to use certain
versions of this software if it is not activated.
An Internet connection and registration are required for software activation and
activation must be completed prior to use of the software product.
When the installation is complete and you start the ServiceRanger program for the first time, the
software is locked. To unlock the software you must first enter your serial number you obtained
during the product purchase and perform the activation process.
The information you enter is used to make it easier for you to manage your licenses on the cus-
tomer portal where you purchased your license. The following fields are required for the activation
process to be successful:
l Name
l Organization
4
Getting Started
l Serial Number
l Order number
l Computer name
Failure to properly register and activate this software, or any unapproved dis-
tribution or use of this software is strictly prohibited by Eaton Corporation and may
be considered a violation of the Software License Agreement.
5
Getting Started
Vehicle Communication Adapters

ServiceRanger complies with the SAE Surface Vehicle Recommended Practices for J1587 and
J1939 vehicle communications, as well as the communication standards as defined by the Truck
Maintenance Council (TMC) recommended practice RP1210-B for vehicle link adapter com-
munications.
ServiceRanger requires the use of a vehicle adapter that is RP1210B compliant and has device driv-
ers that are compatible with the computers operating system and external communications ports
(ie: USB, Serial, etc.). Contact your communication adapter manufacturer for information on
driver installation, as well as operating system and ServiceRanger compatibility questions.
Eaton periodically posts information about known communication adapter compatibility issues
with ServiceRanger on Roadranger.com.
6
Getting Started
Eaton Products
ServiceRanger has features that support diagnosing the entire vehicle, but it also has additional
features especially for Eaton products. It is important that you understand the difference between
an Eaton product and other products installed in the vehicle.
An Eaton product is a product manufactured and sold by Eaton and is designed to work with Serv-
iceRanger (e.g. AutoShift/UltraShift transmission). These products contain special, or proprietary,
protocols that allow extra features above and beyond the normal SAE protocols. Examples of these
features include special product tests that allow you to turn on and off actuators, or view special
diagnostic data such as snapshot and vehicle performance analysis information.
A vehicle component, such as an engine or ABS system, that complies with either the SAE J1587
or J1939 communication link may work with some but not all ServiceRanger functions. Examples
include diagnostic fault codes and components data monitor parameters such as road or engine
speed.
7
Getting Started
Getting Started with ServiceRanger

Before connecting to the vehicle with ServiceRanger make sure the vehicle communication
adapter is properly connected to the vehicles diagnostic connector and to the computers com-
munication port (e.g. USB, Comm1, etc). Verify the communications adapter is powered. If the
adapter does not have a power indicator lamp it may be necessary to use a volt meter to verify the
adapter is getting power from the vehicles diagnostic connector. Finally, turn the vehicles ignition
key to the on position. Refer to OEM service information for troubleshooting power issues.
Starting ServiceRanger
Once the communications adapter is properly connected to the vehicle and the computer, start
ServiceRanger by double-clicking the ServiceRanger shortcut icon located on the computers desk-
top screen. You can also start ServiceRanger from the shortcut located in the "Eaton | Serv-
iceRanger 4" folder in the Windows Start programs menu.
Working Offline
When ServiceRanger has successfully started the main home screen appears. This screen contains
quick reference information including links to recent service reports, update information, and serv-
ice literature. When not connected to the vehicle (offline mode), the following features maybe
available, depending on your version of ServiceRanger.
l Service Reports - Keep track of service activity automatically and improve communication
between you and your customer and with Eaton customer support agents. See "Service
Reports Overview" on page 69
l Product Information - Find the information you need to quickly troubleshoot, remove and
install components on your Eaton products.See "Product Information Overview" on page 64
l Settings - Edit your preference settings for ServiceRanger. See "Settings" on page 78
Connecting to the Vehicle

Near the top of the screen is information related to the currently configured vehicle com-
munication adapter and an option to connect to the vehicle. Selecting the Connect button auto-
matically starts vehicle communications and begins the product detection process.
8
Getting Started
9
Getting Started
Connections
The connection process is an important first step when using ServiceRanger. The process includes
several steps, which are detailed below, that are automatically performed by ServiceRanger. A fail-
ure at any point is displayed for quick troubleshooting.
The Connection Process

When you select Connect, you will be presented with the following dialog:
At this time, ServiceRanger is attempting to make a connection to:
1. Communication adapter driver on your computer.

2. Then to the communication adapter hardware,
3. Then to vehicle communication messages,
4. Finally, detection of Eaton products.
Depending on the information received, you will be presented with many different options, each
one described below:
10
Getting Started
Successful Eaton Product Detection

If all steps were successful, then you will be presented with the Product Detection dialog. Depend-
ing on your vehicle configuration, each Eaton product detected is displayed.
Select the Eaton product you want to work with, and select Ok to return to the previous screen. To
view fault codes, select Go to Fault Codes.
Note: You can only work on one Eaton product at a time. If you have multiple Eaton products on
the vehicle, you must change the active Eaton product by using the Product Connection dialog.
See "Eaton Product Connection Status" on page 17
11
Getting Started
Connection Issues
The failed to connect messages are displayed when you have started the connection process but
ServiceRanger was unable to make a connection to the communication adapter, the vehicle, or an
Eaton product. Depending on the communication adapter capabilities, several different error mes-
sages could be displayed and are detailed below.
Connection Failed - Communication Adapter

When this message is displayed, the issue is most likely to be between your computer and the com-
munication adapter.
Notes:
l Check the cable connections (e.g.USB cable unplugged).
l Make sure the communication adapter is powered.
l Make sure the correct driver is configured for the adapter you are using.
12
Getting Started
Connection Failed - No Vehicle Data

When this message is displayed, the issue is most likely between your communication adapter and
the vehicle. ServiceRanger was able to make a connection to the communication adapter; how-
ever, there were no vehicle messages.
Notes:
l Check to make sure the ignition key is in the ON position.
l Check the vehicle communication data link wiring.
13
Getting Started
Connection Failed - Communication Adapter Driver

This message indicates ServiceRanger was not able to locate a properly installed RP1210 com-
munication adapter driver.
Notes:
l Reinstall the communication adapter driver that was provided by the manufacturer.
l Make sure ServiceRanger is configured properly for the communication adapter you are
using. See "Connection Settings" on page 78
14
Getting Started
No Eaton Product Detected

This message indicates ServiceRanger successfully connected to the vehicle and was able to read
data link messages; however, it did not detect an Eaton product.
Notes:
l Power and ground issue to the Eaton product.
l Vehicle data link wiring between the Eaton product and diagnostics connector.
l Inoperable Eaton product ECU.
l No Eaton product installed in the vehicle.
15
Getting Started
Unlicensed Product
This message indicates the vehicle is equipped with an Eaton product that is not supported by this
version of ServiceRanger. You will need to upgrade to the correct version of ServiceRanger that sup-
ports this product.
Notes:
l Selecting Ok will disconnect ServiceRanger from the vehicle.
16
Getting Started
Status Bar Messages

In addition to the main connection dialog, the status bar contains useful information regarding the
connection status. The status bar has two important indicators, the vehicle link status and
detected Eaton products.
Vehicle Link Status
Disconnected
The disconnected message is displayed when you either first start ServiceRanger and have not yet
connected OR you have disconnected manually from the vehicle by selecting Disconnect on the
navigation menu.
Connected
The connected message is displayed when ServiceRanger has made a successful connection to the
vehicle on at least one communication link (J1587 or J1939).
Note:
l You can see a detailed connection message by selecting the connection icon with your
mouse pointer.
Eaton Product Connection Status

The product connection status is displayed on the lower left corner of the status bar and indicates
the product and model that is currently selected. In addition to displaying the current product, you
can select the product description to view more information and change the current selected prod-
uct.
17
Getting Started
Lost Connection
The lost connection message is displayed when a valid connection was established to the vehicle
and then lost. The most likely cause lies between the communication adapter and vehicle.
Note:
l ServiceRanger automatically retries to establish the connection to the vehicle.
18
Tour of the Workspace
Workspace
ServiceRanger's workspace is a flexible, modern user interface and gives you several options allow-
ing you to work the way that you want. It is important that you become familiar with the appli-
cation. The more you learn about its potential, the better you can take advantage of its features,
tools, and options.
The user interface consists of the following three major sections:
l Navigation Menu - Located on the top of the interface, it allows you access to the main
functions of the software. Examples include fault code viewing, data monitor and changing
configuration settings just to name a few.
l Content Area - This area displays the content associated with each shortcut on the navi-
gation menu. This is the main work area where you will be accomplishing your tasks. For
example, this is the area where fault codes or product software are displayed.
l Status Bar - At the very bottom of the interface is a status bar. The most notable use for
the status bar is to see the vehicle connection status.
19
Navigation Menu
The ServiceRanger user interface includes a navigation menu at the top of the application window
containing several menu options. Many menu items are similar to what you might find in other
diagnostic service tools, such as fault codes and data monitor.
Go To Menu
The Go To button opens the main navigation menu. It has several shortcuts, or links, to the var-
ious features of ServiceRanger.
Home Overview information - See "Home" on page 26
View active and inactive diagnostic codes - See "Fault Codes Over-
Fault Codes
view" on page 28
View real time vehicle data parameter values - See "Data Monitor
Data Monitor
Overview" on page 34
View and edit vehicle configuration parameters - See "Con-

Configurations
figuration" on page 1
Reflash product software - See "Programming Overview" on page

Programming
46
Perform advanced product tests - See "Service Routines Overview"

Service Routines
on page 50
View service information for Eaton products - See "Product Infor-

Product Information
mation Overview" on page 64
20
Create and review service activity reports - See "Service Reports

Service Reports
Overview" on page 69
Settings Edit ServiceRanger options - See "Settings" on page 78
Notes:
l Not all options are available, depending on your purchased license.
l Some functions maybe disabled (grayed out) if the function is not currently available or does
not apply to the function being performed.
Connect/Disconnect Button
The Connect/Disconnect button begins the connection process to the vehicle. For more infor-
mation, See "Connections" on page 10
Service Activity Report Button

The Service Activity Report button opens a new report to record service activity you perform while
using ServiceRanger. This allows you to reference vehicle information, fault codes, and Eaton prod-
uct information at a later time and share with Eaton support representatives. For more infor-
mation, See "Service Reports Overview" on page 69
Help Menu
ServiceRanger Help Opens the help file.
Roadranger Online Opens your default Internet browser and displays Roadranger.com.
Opens your default Internet browser and displays support webpage.

Contact Support Note: Should only be used when directed by Eaton support rep-
resentative.
Provides information about your computer and installation of Serv-

System Info iceRanger to aid in troubleshooting an software issue with the call
center.
About ServiceRanger Displays information about the current version of ServiceRanger.
21
The Main Content Area

The ServiceRanger user interface includes a main content area. This is where information is dis-
played, and where most of your interactions with the program will occur. For example, in the Fault
Code feature, ServiceRanger displays Eaton product and vehicle fault code information along with
various functions, such as clearing and printing, that you can perform. Many items are similar to
what you might find in other diagnostic service tools.
Secondary Navigation
When ServiceRanger loads a feature in the content area, secondary navigation options become
available. Secondary navigation uses tabs similar to other applications such as web browsers. For
example, in the image below, the fault code feature has two secondary navigation options - Eaton
Products and Vehicle.
Toolbars
Located near the top of the content area, and just below the tab navigation, are toolbars that pro-
vide various buttons which you can use to do your work.
These toolbars are intended for a particular feature or function. For example, the fault code viewer
contains a toolbar that allows you to clear faults, print, and copy the contents of the fault code
table. Most viewers and functions in ServiceRanger contain at least one toolbar. The following sec-
tion details each of them.
Vehicle Fault Codes
Clear All Faults - Clears fault codes from all vehicle component ECUs.
22
Clear Eaton Faults - Clears fault codes from the connected Eaton
product ECUs.
Copy - Copies the selected fault code and sends it to the computers
clipboard.
Copy All - Copies the contents of the fault code table and sends it to
the computers clipboard.
Print Preview - Creates a diagnostic report and opens the report pre-
view window.
Export - Creates a diagnostic report and saves it to your computers

hard drive as a pdf file.
Email - Creates a diagnostic report and opens and attaches the report
to the default email client.
Vehicle Data Monitor
Pause - Freezes the data being displayed from the vehicle.
Play - Restarts, or unfreezes, the display to be updated with data.
Open - Displays a dialog of available parameter files.
Save - Saves the currently selected list of data monitor parameters to a

file on your computers hard drive.
Clear List - Removes all selected parameters from the current view.
23
Product Configurations
Open - Displays a dialog of available configuration templates.
Save - Saves the current list of configuration settings as a template on

your computer.
Clear Pending - Clears any pending changes from the new value col-
umn.

view window.
to the default email client
Service Activity Report
view window.
to the default email client.

Delete - Removes the service activity report from your computer.
Notes:
l Not all options are available, depending on your purchased license.
l Some functions may be disabled (grayed out) if it is not currently available or does not apply
to the action being performed.
24
About the Status Bar

The status bar is located at the bottom of every document window and displays useful infor-
mationsuch as the current connection status and brief instructions. The most notable infor-
mation is the current connection status between ServiceRanger and the vehicle. For more
information, See "Connections" on page 10
25
Features
Features
Using ServiceRanger Overview
Main Functions
The following information provides an overview of each major feature of ServiceRanger:
Fault Codes
The Fault Code function displays all active and inactive SAE fault messages being broadcast by all
Eaton products on the vehicle data links, along with their Eaton product fault codes.
Data Monitor
The Data Monitor function allows you to monitor parameter values from different vehicle com-
ponent ECUs.
Configurations
The Configuration function allows you to view and change the current configuration of the
detected Eaton products on the vehicle.
Programming
The Programming function allows you to update, or reflash, the products ECU application software.
Service Routines
Service Routines are functions that apply to a specific Eaton product family. Some functions
include utilities to extract data files or to perform functional tests.
Product Information
The Product Information functions allows you to look up service information, such as product serv-
ice manuals and troubleshooting guides for Eaton products. In addition, the troubleshooting guide
is linked directly to the fault code information screen allowing quick and easy access to information
to perform quick repairs.
Service Reports
The Service Report features allows you to record service activities performed on a vehicle for future
reference.
Home
When ServiceRanger first opens, you see the Home screen. The Home screen is a handy window
consisting of four sections which contain high-level information.
26
Features
l Connection - The Connection section displays information about the currently configured
communication adapter and the status of the connection.
l Service Reports - Service Reports allows you to view the most recent reports you may
have created. It also allows you to perform a quick search based on VIN or Repair Order.
l Product Information - Product information allows you to view the most recent service
manuals you may have viewed. It also allows you to perform a quick search
l ServiceRanger Updates - This area displays information regarding the last time Serv-
iceRanger checked for an update and if an update was found.
27
Features
Vehicle fault codes
Fault Codes Overview

The Fault Code function in ServiceRanger displays all active and inactive SAE fault messages being
broadcast by all component ECUs on the vehicle data links. The function is split into two separate
sections - Eaton Product fault codes and Vehicle fault codes. Each type of fault codes is described
below.
Eaton Product Fault Codes

Eaton product fault codes are displayed for each Eaton product detected in the vehicle. The fault
codes are separated into groups and listed by Eaton products names.
The following information is displayed:
l Product Description - The Eaton Product name, each fault code is displayed below this infor-
mation.
l Code - The Eaton fault code assigned to the ECU broadcasted fault message. ServiceRanger
only displays fault codes for supported Eaton products. This field is blank for unsupported
components or unrecognized fault messages.
l Status - Status of the fault (Active or Inactive).
l ID - Fault Identifier (J1587 PID\SID or J1939 SPN).
l Description - Eaton description of the fault.
l FMI - Failure Mode Identifier and description of the failure mode.
l Count - The number of times the product has detected the transition of a fault from active to
inactive and back to active status.
l Timestamp - The time, in runtime of the product (e.g. key on time) since the fault code was
detected. Example: 0h 32m - indicates the last active fault code status was 32 minutes of
runtime ago.
l Link - The vehicle data link on which the fault message is being broadcast (J1587 or J1939).
28
Features
Notes:
l If no fault codes are detected, ServiceRanger displays "No Faults."
l Selecting each fault code opens a secondary information view below the fault code, including
a link to the troubleshooting guide. See "Viewing Troubleshooting Information" on page 31
Vehicle Fault Codes

Vehicle fault codes displays fault information for all vehicle ECUs communicating to ServiceRanger.
l Component Description - The SAE description and communication link of the component,
each fault code is displayed below this information
l Status - Status of the fault (Active or Inactive)
l ID - Fault Identifier (J1587 PID\SID or J1939 SPN)
l Description - SAE description of the fault
l FMI - Failure Mode Identifier and description of the failure mode
l Count - The number of times the product has detected the fault condition transition from
active to inactive and back to active status
29
Features
Note:
l If no fault codes are detected, ServiceRanger displays "No Faults."
Clearing Fault Codes

This command clears (erases) fault codes from the currently connected components, or ECUs.
Clearing all vehicle fault codes:

1. View fault codes.
2. Select Clear All Faults button from the Fault Code toolbar.
3. Select Ok to confirm.
4. All fault codes are cleared.
Notes:
l This option may not be displayed for all products and model years depending on the level of
OBD compliance.
l This command clears all fault codes from all vehicle ECUs.
l Active fault codes may reappear if the ECU detects the fault condition again.
l Not all vehicle component manufactures support the SAE clear fault command.
Clearing Eaton fault codes:

2. Select Clear Eaton Faults button from the Fault Code toolbar.
3. Select Ok to confirm.
4. All fault codes from Eaton products are cleared.
30
Features
Notes:
l This command clears fault codes from only Eaton products. It does not clear fault infor-
mation from other vehicle ECUs.
l Active fault codes may reappear if the ECU detects the fault condition again.
Copying Fault Codes

You can copy the contents of the fault code display to the computers clipboard. This allows you to
easily transfer the information to other software applications such as a shop maintenance system,
word processor, or spreadsheet.
Copying a selected fault code:

2. Select a fault code displayed in the table.
3. Select Copy icon from the Fault Code toolbar.
4. The selected fault code is copied to the computers clipboard.
Notes:
l The contents are copied as a tab-separated list.
Copying all fault codes:

2. Select Copy All icon from the Fault Code toolbar.
3. All fault codes are copied to the computers clipboard.
Notes:
l The contents are copied as a tab-separated list.
Viewing Troubleshooting Information

You can quickly view troubleshooting information for Eaton fault codes within ServiceRanger.
31
Features
Viewing product troubleshooting information:

1. View Eaton fault codes.
2. Select a fault code displayed in the table to view detailed information.
3. Select Troubleshoot.
4. The fault code troubleshooting information is displayed.
Notes:
l If ServiceRanger can not determine what troubleshooting book to open automatically, it
asks you for input as to what information to display.
Working with the product information window

When you open the product information window from the fault code screen, it is displayed in a win-
dow floating above ServiceRanger. This allows you to minimize the window and continue to use
ServiceRanger. The window is available near the bottom of the screen allowing you quick access to
the information you were viewing.
32
Features
Minimizing the window:

1. Select Troubleshoot from the fault code screen.
2. Select the minimize button.
3. The window is displayed along the bottom of ServiceRanger near the status bar.
Note:
l You can maximize the window at anytime while using ServiceRanger.
33
Features
Vehicle data monitor
Data Monitor Overview

The Data Monitor function allows you to monitor parameter values from different vehicle com-
ponent ECU's. Examples of parameters are input shaft speed, engine throttle position, and road
speed.
Viewing Parameters
The selection of parameters to be added to the list view is easily accomplished in ServiceRanger.
Each parameter is included in the selection menu and is located in a group, or category. Examples
of a category would be Speed or Position. The speed category would contain parameters such a
road speed, engine speed, or output shaft speed. The parameter viewing list is shared across the dif-
ferent views such as the chart and list.
34
Features
Selecting a parameter:
1. Select Data Monitor from the navigation menu.
2. From the parameter selection menu, select a Category.
3. The available parameters in that category is displayed.
4. Select the Source for the parameter.
5. The parameter appears selected and is added to the viewing list.
Notes:
l The selection menu can be filtered by All parameters, Eaton only parameters, or selected
parameters.
l You can search for parameters by using the search feature at the top of the selection menu.
l If a parameter is not available from the vehicle, it appears faded, or grayed out.
l If a component is unable to determine the value of a parameter, ServiceRanger displays the
parameter value as "error."
Removing a parameter from the view:

2. From the parameter selection menu, select a Category.
3. The available parameters in that category are displayed.
4. De-select, or un-check, the Source for the parameter.
5. The parameter is removed from the viewing list.
35
Features
Notes:
l Optionally, you can filter the list and only display the currently selected parameters to
quickly remove a parameter from the view.
l Up to thirty (30) parameters can be viewed at one time.
Parameters Files
Data Monitor parameter files allow you to save a set of parameters for use at a later time. This is
useful if you find yourself looking at the same set of parameters on several vehicles. In addition to
creating your own parameters files, each Eaton product has a pre-defined parameter file asso-
ciated with it.
Saving a parameter file:
36
Features

2. Select parameters from the parameter selection menu.
3. Select Save icon from the toolbar.
4. Enter a name for the parameter file and select Save.
5. The parameter file is saved.
Notes:
Opening a parameter file from the menu:

2. Select Open icon from the toolbar.
3. Select the parameter file in the list and select Open.
4. The parameter file opens and displays in the view.
Notes:
l The parameters in the file replace the selected parameters currently being viewed.
Deleting a parameter file:

1. Select Data Monitor. from the navigation menu.
2. Select Open icon form the toolbar.
3. Select the parameter file in the list and select Delete.
4. The parameter file is deleted.
Notes:
l The file is permanently deleted and can not be undone.
37
Features
Data Monitor List

The list view allows you to see parameters in a data grid. This allows you to quickly see and com-
pare many parameters at one time.
l Link - The data link the parameter message is being broadcast (J1587 or J1939).
l Source - The source, or vehicle component ECU, sending the data.
l Parameter - Parameter ID value (PID, SID, or SPN).
l Description - SAE or Eaton description of the parameter.
l Value - Value of the parameter.
l Units - Units that the parameter is being displayed.
l Max\Min - The maximum and minimum parameter value recorded.
Notes:
l If a parameter is selected but not available from the vehicle, it appears faded, or grayed
out.
Removing all parameter from the view:

2. Select Clear Parameter list icon from the toolbar
3. The parameter is removed from the viewing list.
Pausing Display
38
Features
The display can be paused allowing you to evaluate data parameters that maybe updating rapidly.
Pausing the display:

2. Select Pause icon from the data monitor toolbar.
3. The data monitor parameters stop updating their values.
Notes:
l After pausing the display, you can re-enable the display by selecting the pause icon again.
Components Tab
The Vehicle Components function is used to view basic information about each component on the
vehicle that is detected by ServiceRanger. This function can be used to determine if all vehicle com-
ponents are powered up and on which data links each component is communicating.
l Link - the data link the component is communicating on (J1587 or J1939). Most vehicle com-
ponents are detected on both data links.
l Source Address - Source address of the component (J1587 MID or J1939 Source Address).
l Component Description - SAE Component Description of the component's source address.
l Make, Model, Serial Number, and Software Version - This is the component identification
information provided by the component ECU manufacturer. Not all component man-
ufacturers support broadcasting component identification information. If one or more of
these fields are blank, then the component does not support it.
39
Features
Notes:
l A component is grayed out if it does not communicate with ServiceRanger every ten sec-
onds.
l Some components broadcast on multiple links and as a result, ServiceRanger displays those
components twice.
40
Features
Configurations
Configurations Overview
The Configuration function allows you to view the current configuration settings the connected
Eaton products in the vehicle. In addition, you can edit, change, print, and create vehicle template
files while viewing configurations.
Caution: Take care changing any configurations or updating software as all Eaton
products are configured by the vehicle OEM for optimal performance.
Screen Overview
The main screen in Configurations is split into two sections, configuration groups and available
product configuration.
Configuration Groups
Configuration groups are displayed along the side of the application. Groups allow similar or related
configurations to be displayed together. For example, all PTOconfiguration options are grouped
under a category called 'PTO'.
Note:
l Each Eaton product has its own set of configuration groups.
Product Configuration
The Product Configuration section displays specific information about the product ECU con-
figuration settings. The Current Setting column displays how the ECU is currently configured and
the New Setting column provides optional configuration selections that may be available for the
product.
Note:
l Not all configurations can be changed, a lock icon will be displayed indicating they are read
only.
41
Features
Changing a Product Configuration

To change a configuration value, first select a configuration group to view the available con-
figuration options. Then, in the new setting column, select or enter the new configuration setting
using the selection control or drop down list provided by ServiceRanger.
If no options are displayed, then either there are no new options for that configuration or you do
not have the necessary privilege to change the configuration. When the new configuration is suc-
cessfully downloaded, ServiceRanger reads the updated configurations from the vehicle.
To change a product configuration:

1. Select Configuration from the navigation menu.
2. Select a Configuration Group.
3. Review the current settings.
4. In the New Value column, select a new value for the configuration(s) you are changing.
5. When all new settings are complete, select Apply.
6. A confirmation dialog is displayed.
7. Review and confirm the new configuration settings, select Apply.
8. The new configuration(s) settings are downloaded to the Eaton product.
Notes:
l You should check for updates to ServiceRanger often, as new configurations may become
available.
l Not all configurations can be changed, a lock icon will be displayed indicating they are read
only.
42
Features
l Some configurations contain rules restricting the allowable settings. For example, you can
not set default start gear higher than maximum start gear. ServiceRanger displays any rule
violations.
To clear pending changes

2. Select a Clear Pending Changes icon from the toolbar.
3. The new value column is cleared of any pending changes.
Templates
Templates allow you to save a set of configurations for a vehicle on your computer. This allows you
to quickly apply the same set of configuration settings to multiple vehicles.
To save a configuration template:

2. Do one of the following:
l Select Save | Current Values from the toolbar.

l Select Save | Pending Values from the toolbar.
3. The Save Configuration Template dialog is displayed.

4. Enter a name for the configuration template.
5. Select Save.
6. The new configurations template is saved to your computer.
Notes:
l Configuration templates are saved to your computer hard drive. If you have multiple com-
puters, you need to create a template for each computer separately.
l Not all configurations can be saved to a template. Examples include serial number and trans-
mission model.
l Current values will store all of the vehicle current configuration settings to the template.
l Pending values will store only the pending values you have selected in the new value col-
umn.
43
Features
To load a configuration template:

2. Select the Open icon from the toolbar.
3. Select the template from the available list.
4. Select Load.
5. The template configuration settings are loaded into the new settings column. Review the
changes and apply them to the Eaton product.
Notes:
l Only configuration templates that match the Eaton product and model currently connected
to ServiceRanger are displayed as an available template.
l As software versions change over time, new configurations may be added that do not match
your configuration template. In this case, only the configurations that match between the
software versions are loaded into the new settings column.
Importing and exporting templates:

It may be useful to share templates between computers. The import and export template feature
allows you to save a template to a file on your local computer hard drive. You can then move the
file to another computer and import the file.
To export a configuration template

3. Select a template from the available list.
4. Select Export.
5. Select a folder on your computer hard drive.
6. Select Save.
7. The template file is saved to your hard drive allowing you to transfer it to another com-
puter.
44
Features
Notes:
l Only configuration templates that match the Eaton product and model that is currently con-
nected is displayed as an available template.
l A template file can be exported directly to a portable drive.
To import a configuration template:

3. Select Import.
4. Navigate to your computers folder to locate the template file.
5. Select Ok.
6. The template is imported into ServiceRanger and is available to be selected.
Notes:
l Only configuration templates that match the Eaton product and model that is currently con-
nected is displayed as an available template.
45
Features
Programming
Programming Overview
The Programming function allows you to update the component ECU application software over the
vehicle diagnostic data link. ServiceRanger automatically detects which data link, J1587 or J1939,
is supported by the component for re-programming.
Before programming Eaton products, the components of the product programming and their func-
tions should be understood. The product programming is comprised of two components, they are
the Application Software and Configuration software.
Application software
Application software is the main software that makes the product work. It contains the shift logic,
self diagnostic functions, and communication functions.
Configuration software
Configuration software tailors the product to the vehicle. Examples of configuration parameters
are default start gear, maximum start gear, and shift points. Available configurations differ for
each product. For more information, See "Configurations Overview" on page 41
There is typically an application program and a configuration program for each ECU on a product.
The Eaton AutoShift Gen2 series of transmissions has two controllers, therefore the AutoShift has
two sets of software. One for the Shift Control and another for the Transmission Controller each of
which may needed to be updated.
Important: Only use a communications adapter that has been tested and rec-
ommended by Eaton before attempting to program application software. Some com-
munication adapters and all with wireless connection methods are not well suited
for application software programming and could result in permanent damage to the
ECU.
Updating Product Software

When the Product Programming function is selected, ServiceRanger displays the current software
versions (or levels) for the selected product and any updates that it determines are available.
Some Eaton products have multiple ECUs that act together as a system. As such, it is important
that each ECU is up to date and are all compatible with each other. ServiceRanger automatically
determines the software updates available for each ECU and displays them to you as package.
Downloading the Application File

Select the software update you want to program into the product by selecting the update in the
list. You can review information about the software package including the software versions.
Caution: Interrupting the ECU download process once it has begun can result in
permanent damage to the ECU.
To Update Product Software:
46
Features
1. Select Programming from the navigation menu.

2. Select a software update from the main content window.
3. Select Confirm.
4. Review the information and select Download.
47
Features
5. The update process begins, showing each step of the programming sequence.
l Depending on the product, you may be asked to cycle the ignition key. Follow the on
screen prompts to continue.
48
Features
Notes:
l If ServiceRanger detects that the component has the most current application software com-
pared to the files that are stored in the ServiceRanger product database, ServiceRanger dis-
plays that no files are available for the selected product.
l Make sure vehicle battery voltage is at normal operating levels.
l Verify good wiring connections between the computer, communication adapter and vehicle.
l Make sure the computer has sufficient battery power, or is plugged in, for the entire duration
of the programming steps.
Show older software

While this is not recommended , there may be times reverting to an older software version may be
needed.
Showing older software:

1. Select Programming from the navigation menu.
2. The Available updates screen is displayed.
3. Select Show older software.
4. Older software packages are displayed.
49
Features
Service routines
Service Routines Overview

A Service Routine extends the functionality of ServiceRanger beyond normal everyday service pro-
cedures. Some of the routines include uploading data from a vehicle ECU, running a product test,
or recalibrating an sensor attached to the product ECU.
When connected to a vehicle, ServiceRanger displays a list of service routines available for the cur-
rently selected Eaton product. The following APFs are available by product family:
l UltraShift Gen2
l Clutch Abuse Utility (DMand ASW models)
l AutoShift/UltraShift Gen3
l Clutch Service Utility (DM and ASW models)
l Park Pawl (T-Handle) Calibration
l Driver Interface Reset Utility
l UltraShift PLUS
l Clutch Service Utility
l Low Capacity Inertia Brake Test
l Grease Interval Reset
l Grade Sensor Calibration
l Driver Interface Reset Utility
l Electric Hybrid Powertrain
l Hybrid Output Override Test
l Grade Sensor Calibration
l Park Pawl (T-Handle) Calibration
Each Service Routine consists of an introductory 'Description and Instructions' section. This sec-
tion displays important information regarding the service routine and steps to perform. This sec-
tion is followed by the product functions and any pass or fail results.
50
Features
Launching a Service Routine

1. Select Service Routines from the navigation menu.
2. List of available service routines for the connected product is displayed.
3. Review the list and select Start.
4. The service routine is opened.
Clutch Abuse Utility

The transmission ECU maintains information about the history and performance of the UltraShift
Gen2 DM and ASW models. This data can be viewed, downloaded, or cleared using the clutch abuse
utility. When an UltraShift clutch is replaced, clearing the clutch data is part of the clutch replace-
ment procedure.
51
Features
Available Functions:
Start Transfer
Downloads the clutch data from the transmission ECU and display it on the screen.
Save Data
Allows you to save the extracted data to a text file on your computer. The default file name is in
year-month-day time format. (example: 20091203-082059 is Dec 03, 2009 08:20:59 AM)
Clear Clutch Data

Clears the clutch data from the transmission ECU.
Calibrate Clutch
Activates the clutch calibration routine.
Note: The command should be used after a new clutch installation. Failure to calibrate a newly
installed clutch may result in some initial harsh vehicle launches until the system manually re-
calibrates itself over time.
Clutch Service Utility

The clutch service utility is used to calibrate the clutch and clear clutch information from the
vehicle performance analysis (VPA) data. This procedure is usually done when replacing the clutch
but can also be done when performing general clutch maintenance.
52
Features
Calibrate Clutch
Starts the calibration routine within the transmissions control system.
To calibrate the clutch:

1. Key on with engine off.
2. Place the shift device in Neutral.
3. Set parking brakes.
4. Select Calibrate Clutch and follow on-screen prompts.
Clear Clutch Data

Requests the clutch data to be cleared from the transmission's VPA data.
To clear clutch data:

4. Select Clear Clutch Data and follow on-screen prompts.
Notes:
l This routine is only available for ASW and DMtransmission models.
Electronic Clutch Actuator (ECA) Clutch Service Utility
53
Features
This utility is available for products that use an Electronic Clutch Actuator (ECA) to control the posi-
tion of the clutch assembly. There are four functions in this utility that can be used in various serv-
ice procedures.
Open Clutch
Use this command to open the ECA Clutch when performing the In-Vehicle Clutch Resetting Pro-
cedure.
Warning: Make sure no hands and other body parts are not inside the clutch housing while
opening or closing the clutch.
To Open the Clutch:

1. Key on with engine running.
4. Select Open Clutch and follow on-screen prompts.
5. After ServiceRanger confirms that the clutch is in the Open position, key off.
6. Perform In-Vehicle Clutch Resetting Procedure. See more about In-Vehicle Clutch Reset-
ting Procedure in Heavy-Duty Clutch Service Manual (CLSM0200).
Notes:
l When clutch service is complete, the ECA Clutch will close the next time the ignition is
turned on.
Service Position
54
Features
Use this command to rotate the release fork away from the release bearing, allowing removal of
the transmission from the vehicle.
Warning: Make sure no hands or other body parts are not inside the clutch housing while open-
ing or closing the clutch.
Caution: Install the 4 shipping bolts before removing the ECA clutch from the engine flywheel.
Failure to install the shipping bolts will damage the clutch.
Important: Warranty claims with damage to the clutch caused by failure to install the shipping
bolts will be denied.
To move the Clutch to Service Position:

4. Select Move to Service Position and follow on-screen prompts.
5. After ServiceRanger confirms that the clutch is in Service position, key off.
6. Remove transmission for required service.
Notes:
The release fork remains in the Service position until another clutch command is performed.
Request Clutch Adjustment

Use this command to signal the Electronic Clutch Actuator (ECA) to actuate the clutch and set the
new adjustment after the ECA clutch is reset, replaced, or a new Transmission Electronic Control
Unit (TECU) is installed. Fault Code 26 or 27 indicate the clutch may be out of adjustment. See
more about Fault Code 26 and 27 in Troubleshooting Guide TRTS0930.
Important: A clutch adjustment should always be performed after a clutch replacement.
Warning: Make sure no hands or other body parts are not inside the clutch housing while per-
forming clutch adjustment.
To adjust the Clutch:

4. Select Request Clutch Adjustment and follow on-screen prompts.
5. ServiceRanger displays Success or Fail result.
6. After a successful a clutch adjustment, drive the vehicle to allow the ECA to fine tune
clutch engagement.
Clear Clutch Data

Use this command to clear the historical clutch performance data from the Vehicle Performance
Analysis (VPA) data file stored in the Transmission Electronic Control Unit (TECU).
55
Features
Important: Clear the clutch data each time the clutch is replaced to ensure the values used in
future diagnostics are associated with the new clutch.
To clear clutch data:

2. Select Clear Clutch Data.
56
Features
Low Capacity Inertia Brake (LCIB) Deceleration Test

This commands the Electronic Clutch Actuator (ECA) to actuate the Low Capacity Inertia Brake
(LCIB) 5 times to verify its function. The test fails if any of the readings are below 1000 rpm/sec.
To begin the LCIBtest:

4. Select Start and follow on-screen prompts.
5. ServiceRanger displays individual test results and indicate pass or fail. If any of the readings
are below 1000 rpm/sec the test will fail.
Grease Interval Reset

This command signals the transmission ECU to reset its clutch release bearing grease interval
counter.
57
Features
To clear the grease interval counter:

4. Select Clear Grease Internal Counter and follow on-screen prompts.
Notes:
l Optionally, this feature can be enabled or disabled via the product configuration option in
ServiceRanger.
l At the appropriate grease interval and shortly after each engine start, GI momentarily
appears in the gear display, along with an audible tone. This continues to occur at each
engine start until the clutch service has been completed and the grease interval has been
reset.
l The operator can choose to follow the Automated Lube Schedule or the published lube guide-
lines in the Lubrication Manual TCMT-0021. When enabled, it is very important to reset the
grease interval count every time the release bearing is greased.
Hybrid Output Override Test

This product uses several outputs of the Hybrid Control Module (HCM) to control various functions
of the Hybrid system. This test allows you to override the outputs for advanced troubleshooting pro-
cedures.
58
Features
Available Outputs
Power Electronics Carrier (PEC) Fan

The Hybrid batteries are air cooled using a 12 or 24-volt fan. Enabling this function bypasses the
HCM temperature settings closing the OEM supplied relay, sending power to the fan located in the
PEC. This test can be used to test the HCM, OEM wiring / relay and the PEC fan.
Heat Exchanger Fan

The Hybrid liquid cooling system utilizes a heat exchanger fan to cool the motor/generator,
inverter and DC/DC converter on certain vehicles. Enabling this function bypasses the HCM tem-
perature settings closing the OEM supplied relay, sending power to the exchanger fan. This can be
used to test the HCM, OEM wiring/relay and the exchanger fan.
Coolant Pump
The Hybrid liquid cooling system utilizes an electric pump to circulate coolant through the
motor/generator, inverter and DC/DC converter on certain vehicles. Enabling this function
bypasses the HCM temperature settings closing the OEM supplied relay, sending power to the cool-
ant pump. This can be used to test the HCM, OEM wiring/relay and the coolant pump.
PTO Solenoid
Engages the PTO on systems utilizing analog controlled ePTO activation. This can be used to test
the HCM, OEM / equipment manufacture wiring and the PTO solenoid.
Duration
59
Features
The duration selection determines how long the override mode actives after selecting Start.
Start Test
Overrides the selected outputs until the selected time interval has elapsed.
Warning: Make sure that the shift device is in neutral, the vehicle parking brake is set, and
engine is not running before activating an output. All outputs are reset to their normal states if
you cycle the ignition.
Stop
Returns the outputs to their normal state, canceling the override mode selected.
Grade Sensor Calibration

The internal Transmission Electronic Control Unit (TECU) grade sensor provides vehicle slope infor-
mation to ensure proper vehicle launch and shifting performance. It is essential for Hill Start Aid
operation. The grade sensor is calibrated at the OEM factory and each time the TECU is replaced in
the field. Fault Code 68 with FMI 13 indicates a calibration is needed.
Important: The vehicle must be parked on level ground before performing the grade sensor cal-
ibration. Failure to adhere to these conditions may lead to poor shift performance and could be
misinterpreted as a product defect, leading to an unnecessary repair.
To calibrate the Grade Sensor:

2. Verify vehicle is parked on level ground.
60
Features
l Ground surface must be within +/-0.50% grade (+/-0.28 deg) from level.
l Maximum allowable grade is +/-0.87% grade (+/-0.50 deg) from level.
3. Verify the suspension is fully aired (if equipped).
4. Verify the suspension is at proper ride height.
5. Select Calibrate and follow on-screen prompts.
6. ServiceRanger displays Success or Fail result.
7. After a successful calibration, key off and allow the TECU to power down.
Notes:
l It may take up to 20 seconds for active fault code 68 to go inactive after calibrating the
Grade Sensor.
l TECU power down could take up to 2 minutes.
Failure to adhere to ground surface conditions may lead to unsatisfactory shift per-
formance. This condition could be misinterpreted as a product defect and could lead
to an unnecessary repair
Park Pawl (T-handle) Calibration

The park pawl, or T-handle, calibration procedure should only be used if it is discovered that the cal-
ibrated and actual position sensor values do not correlate for the park pawl. This could have been
caused if any of the following conditions have happened:
l Transmission ECU is replaced.

l Park sensor is replaced.
l Park pawl actuator is replaced.
l If there is an active fault code 84.
Note: All production sensors are calibrated from the factory.
61
Features
The park pawl calibration procedure consists of several step-by-step procedures presented to you
in a wizard style interface. It will ask you to perform a step and select 'Next' button to move on to
the next step in the sequence. It is important that you follow the procedure exactly as described to
you on the screen.
To perform the Park Pawl (T-handle) Calibration:
Engage emergency brake before starting the calibration procedure.
1. Select Start.
2. Put the gear selector into the Park position, then select next.
3. Put the gear selector into the Reverse position, then select next.
4. Put the gear selector into the Neutral position, then select next.
5. Put the gear selector into the Drive position, then select next.
6. Put the gear selector into the Hold position, then select next.
7. Put the gear selector into the 1st gear position, then select next.
8. Put the gear selector into the Hold position, then select next.
9. Put the gear selector into the Drive position, then select next.
10. Put the gear selector into the Neutral position, then select next.
11. Put the gear selector into the Reverse position, then select next.
13. Put the gear selector into the 1st gear position, then select next.
15. Calibration is complete, select finish.
62
Features
Driver Interface Type Reset Utility

Vehicles with Eaton automated transmissions can have different push button controllers and shift
levers used as driver interface devices. A new Transmission Electronic Control Unit (TECU) auto-
matically detects the driver interface device type and configures itself to operate appropriately.
However, if the TECU is already configured and installed on a vehicle with a different type of inter-
face, the system must be reset. This utility can clear the stored driver interface type and command
the TECU to re-detect the driver interface device.
To reset the driver interface type:

4. Select Detect and follow on-screen prompts.
Note:
l Make sure that the driver interface device is properly connected before performing this func-
tion.
63
Features
Product information
Product Information Overview

The Product Information feature allows you to view up-to-date service literature such as trou-
bleshooting and service manuals for Eaton products.
Screen Overview
The main screen in Product Information is split into two sections, the navigation tree and the con-
tent area.
Navigation Tree
The navigation tree allows you to navigate to a service publication for viewing. It is organized by
product family then service manual type (e.g. Troubleshooting Guide or Service Manual).
Content Area
The content area displays the service information once selected in navigation menu.
Viewing Product Information

Viewing product information is very similar to using a web browser to navigate the Internet.
64
Features
To view product information:

1. Select Product Information from the navigation menu.
2. The default home screen is displayed.
3. Review the available products in the navigation tree and select a product name.
4. Review the available chapter names, and select a chapter.
5. Review the available titles, and select a title.
6. The information is displayed in the content area.
Note:
l While viewing content, hyperlinks appear when related content is available. For example,
when a troubleshooting procedure indicates to replace a part a hyperlink to the removal and
repair procedure in the service manual is displayed.
Videos
When a video is available an icon is displayed in the content area. Selecting the icon opens the
video in the default video player.
To view a video:
2. Select the video icon from the content area.
3. The video is opened in the default video player on your computer.
Note:
l Not all content has a video.
Printing Product Information

Product information content can be printed from ServiceRanger. This allows you to have a paper
copy for reference as you perform a service or troubleshooting procedure.
To print product information:

2. View service information content.
3. Select Print.
4. In the Print dialog, complete the options and select Ok.
65
Features
66
Features
Reports
Reports Overview
ServiceRanger allows you to create reports of vehicle-related service and diagnostic information.
This is useful when you need to save information for review at a later time. There are two types of
reports, Diagnostic and Service Activity.
Diagnostic Reports
A diagnostic report contains vehicle identification information, fault codes, and current software
levels. The report can be printed, saved to PDF, or emailed (using your default email client). The
report data comes from the currently connected vehicle, or alternatively a saved Service Activity
Report.
Service Activity Reports

Service activity reports contain information on vehicle identification information, fault codes, con-
figuration settings, software levels, troubleshooting steps, and results of service routines. The infor-
mation is saved within ServiceRanger allowing you to perform searches and share the information
with Eaton support representatives. Additionally, the information can be used to create a diag-
nostic report in either printed or pdf format.
Diagnostic Reports Overview

The diagnostic report feature allows you to quickly create, save, and print information when con-
nected to a vehicle.
Report Overview
The diagnostic report is split into two sections, the report details and the report content area.
Report Header
The report header section provides information on vehicle identification, vehicle mileage, and the
date the report was created.
Report Detail Area

The content area displays the information from the vehicle. This includes fault code information,
software versions, and any notes you may have entered for example.
67
Features
Printing Diagnostic Report

You can quickly create and print a diagnostic report from ServiceRanger. When you print infor-
mation, it is displayed in a formatted report. The Print Preview feature allows you to see how a
printed report looks and to adjust page orientation, scaling, and margins, etc before printing.
To print a report:
1. View a content area (e.g. fault code, configurations).
2. Select Print icon from the toolbar.
3. In the report option dialog, enter any information that you would like to include.
4. Select Ok.
5. The print preview dialog is displayed.
6. Select Print to send the information to your printer.
Notes:
l The Print Preview window has a number of buttons and other controls enabling you to zoom
the display, view different pages, etc.
l The Print Preview window also has options to export and email your information.
68
Features
l Notes, Fault Codes, Vehicle Components, and Product Configuration information are
included into the report.
Export and Email Diagnostic Report

Information displayed in ServiceRanger can be exported, or saved, with a diagnostic report. Fault
codes, configuration settings, software versions, and notes can be exported to a PDF file. There is
also an option allowing you to easily attach a report and send it by email.
To export a diagnostic report:

1. View a content area (e.g. fault code, configurations).
2. Select the Export icon from the toolbar.
3. In the report option dialog, enter any information to be included in the report.
4. In the save file dialog, select the location to save the report on your computer.
Notes:
l A default filename is supplied based on date and time. The filename can be changed.
l By default, the report is saved in the "My Documents" folder.
To export and email a report:

1. View a content area (e.g. fault code, components).
2. Select the Export and Email icon from the toolbar.
3. In the report option dialog, enter any information to be included in the report.
5. Select Save.
6. Your default email program is opened and the report is attached.
Notes:
l A default filename is supplied based on date and time. The filename can be changed.
Service Reports Overview

The service reports feature allows you to create and view reports of vehicle information, fault his-
tory, and other service activity and actions you performed when working in ServiceRanger.
Screen Overview
The service report screen is split into two sections, the report details and the report content area.
Report Detail
The report detail section provides information on vehicle identification, vehicle mileage, and the
date the report was created.
Report Content Area

The content area displays the information ServiceRanger records while connected to the vehicle.
This includes fault code information, snapshot data, and any notes you may have entered for
69
Features
example. Each section of information can be viewed by selecting the Viewing drop down.
Starting a New Service Report

At any point while connected to a vehicle, you can start a Service Activity Report. ServiceRanger
asks you to provide some basic vehicle information and then begins the process of retrieving infor-
mation from the vehicle. Information is added, or appended, to the report as you use Serv-
iceRanger. This allows you to have all the information collected in one report as you work and
perform the service troubleshooting and repair activities.
To start a new service report:

1. Select Service Activity Report from the navigation menu.
2. Enter the following information:
l Vehicle Identification Number (VIN) - required
l Repair Order - required
l Odometer
l Owner
l Vehicle in-service-date
l Unit Number
l Vehicle Vocation
l Technician Name - required
l Service Notes
3. Select Start Report.
4. The system retrieves information from the vehicle, which may take a few minutes.
5. Once completed, the Service Report is created and displayed.
70
Features
Notes:
l You can not create a service report while disconnected to the vehicle.
l The system attempts to retrieve the VIN and odometer from the vehicle automatically. If
not, you are required to enter the information.
l If you have a saved service report for the current vehicle, the system attempts to auto com-
plete some information such as vocation, unit number, etc.
Resuming a Paused Service Report

While working on a vehicle it may become necessary to pause a report and resume it at a later date
and time to complete the repair. This is useful if you are working on multiple vehicles or waiting for
parts on order for example.
If you start a new report, ServiceRanger will attempt to retrieve the VIN from the vehicle. If a
report in the paused state contains the retrieved VIN, ServiceRanger will prompt you to either con-
tinue the current report or close the existing report and start a new one. However, there are time
when the VIN can not be automatically retrieved from the vehicle. Therefore it may be necessary
to manually resume a report to add new information.
To manually resume a paused service report:

1. Connect to a vehicle.
3. Locate the paused report you want to resume.
4. Select Resume.
5. The Service Report is updated with the new information and displayed.
71
Features
Notes:
l You can not resume a closed service activity report.
l The system attempts to retrieve the VIN from the vehicle automatically. If the vehicle VIN
does not match the VIN in the service activity report, you are prompted to confirm if the
report matches the vehicle.
Viewing a Saved Report

You can quickly access saved reports in ServiceRanger by navigating to the main landing screen in
the Service Activity Report feature. A list of saved Service Reports is displayed. In addition, there
are also features available to search the saved reports by VIN, repair order, and technician name.
To view a saved service report:

2. The Index page is shown with a list of saved Service Activity Reports, most recent first.
3. Select View to view the desired report.
4. The report opens and is displayed in a new tab.
72
Features
Search
Search allows you to quickly find saved reports. The searched fields include VIN, repair order, and
technician name.
To search for a saved service report:

2. Enter the criteria in the search field.
3. The result of the search is displayed.
4. Select View to view the desired report.
5. The report is opened and is displayed in a new tab.
73
Features
Working with a Service Report

When you open a service activity report, you will notice several pieces of information. At the top of
the report, is the report header. It contains information about the vehicle and the repair. Below
the header is the content area. The content area contains information such as fault codes, con-
figuration settings, and snapshot data.
74
Features
To change the information displayed:

1. Open a Service Activity Report.
2. The report is displayed, with the fault code view as the default information being displayed.
3. Select one of the following from the selection list:
l Service Notes
l Eaton fault codes
l Vehicle fault codes
l Vehicle components
l Configurations
l Programming
4. The selected view is displayed.
Notes:
l The view selection menu changes based on the type of information recorded from the
vehicle at the time the report was created. Some of the options may not be present.
To find a related reports:

2. The report is displayed.
3. Select Find Related from the toolbar.
4. The search dialog is displayed with results that match the VIN of the current report.
To close a open report:

75
Features
3. Select Close.
4. The report is marked closed and can not be re-opened and changed.
Notes:
l Only opened or paused reports can be closed.
To print a report:
3. Select Print from the toolbar.
4. The print preview dialog is displayed.
5. Select Print to send the information to your printer.
Notes:
l The Print Preview window has a number of buttons and other controls enabling you to zoom
the display, view different pages, etc.
l The Print Preview window also has options to export and email your information.
l Notes, Fault Codes, Vehicle Components, and Product Configuration information are
included into the report.
To export a report:
3. Select Export from the toolbar.
Notes:
l A default name is supplied based on date and time. You can change the file name.
How to export and email a report:

2. Select Export and Email from the toolbar.
4. Select Save.
5. Your default email program opens and the report is attached.
Notes:
l A default name is supplied based on date and time. You can change the file name.
To delete a report:
3. Select Delete from the toolbar.
4. Select Ok on the confirmation dialog.
5. The report is deleted from your computer.
76
Features
Notes:
l This operation can not be un-done.
Send Data to Eaton

The send to Eaton feature allows you to easily transfer information to an Eaton representative for
advanced troubleshooting help.The information stored in the Service Activity Report, including
fault codes, configuration settings, software versions , snapshot and VPA information is uploaded.
To send data
1. Connect to the Internet.
2. View the Service Activity Report you want to share.
3. Select Send to Eaton from the menu bar.
Notes:
l The computer must have Internet access for the Data Upload function to work properly.
77
Features
Settings
To set preferences on how ServiceRanger operates, you can change various settings to fit your
needs.
To open the settings dialog

1. Select Settings on the navigation menu.
Connection Settings
The connection settings page allows you to choose either simulation mode or vehicle connection.
In the case of vehicle it allows you to choose the vehicle communication adapter you are using to
connect to the vehicle. For simulation, it allows you to simulate a particular Eaton product. This is
useful for training purposes.
To set simulation mode:

1. Select Simulation.
2. Select the product in the drop product selection drop down list (e.g. AutoShift/UltraShift
Gen3).
3. Select communication link in the connection links drop down list.
4. Select Apply.
5. The system is now configured for simulation mode, as indicated by the red border. You can
use the application as if you were connected to the vehicle.
To set vehicle mode and select a communication adapter:
78
Features
1. Select Vehicle.
2. Select the Communication Adapter in the drop down list.
Note: If you do not see the driver for your adapter in this list, your driver may not be
installed correctly. If you are unsure about how to install these drivers, or you do not
know which driver to select, contact the manufacturer of your communications adapter
for more information.
3. Select the computerconnection method from the J1587 Device drop down list.
4. Select the computerconnection method from the J1939 Device drop down list.
5. Once the connection settings have been made, select Apply to save your choices and
return to the main screen. ServiceRanger remembers the connection settings each time it
is started.
Notes:
l If a vehicle communication adapter is configured and has not been approved by Eaton, pro-
gramming functions are not allowed to be performed. A message is displayed if you select a
communication adapter that is not supported.
Update Status
The update status page allows you to view the current product configurations and software on
your PC. This is useful to very you have the correct software and configurations before connecting
to a vehicle.
To view product software for programming:

1. Select the product in the drop product selection drop down list (e.g. UltraShift PLUS).
2. Select the model in the drop down list (e.g. FM-xxE310-LAS).
79
Features
3. Select the Programming tab.

4. The available software will be shown.
To view available configurations and settings:

1. Select the product in the drop product selection drop down list (e.g. UltraShift PLUS).
2. Select the model in the drop down list (e.g. FM-xxE310-LAS).
3. Select the Configurations tab.
4. The available configurations will be shown.
5. Select the configuration item to display list of available settings.
General
The general page allows you to view and update your viewing preferences.
To change unit of measure:

1. Select General on the setting screen.
2. Select Standard or Metric.
3. Select Apply.
Licenses
The license page allows you to view and update your license information. Licenses control what fea-
tures and functions that are available to you.
80
Features
To enter an upgrade or renewal license:

1. Select License on the setting screen.
2. Select Upgrade/Renewal.
3. Enter your new upgrade code.
4. Select Apply.
To copy license information to the clipboard:

1. Select License on the setting screen.
2. Select theCopy icon.
3. The information is copied to the clipboard and can be pasted into another software appli-
cation.
Support
The support page allows you to troubleshoot issues that you may be having with ServiceRanger.
You should only change settings on this page when instructed to by an Eaton representative.
81
Features
Update Manager
The ServiceRanger update manager provides notifications of updates to ServiceRanger. Keeping
your software up-to-date is important and allows you to get the most out of your diagnostic tool.
The update service runs in the background of your computer and does not interfere with your daily
work.
Check for updates

You can use the check for updates feature to download and install any available updates for Serv-
iceRanger. In order to do this, the computer must be connected to the Internet.
To manually check for updates:

1. Select check for updates:
l From within ServiceRanger, select Check for updates now from the home
screen.
OR
l From the system tray, right click on the ServiceRanger update manger icon
and select Check for Updates.
2. A dialog is displayed while the system connects to the Internet and checks for updates.
3. If an update is found, the Update Manager will automatically download the update.
4. The update is downloaded and the installation is started. Follow the screen prompts to fin-
ish the update.
Notes:
l The update service uses standard Internet protocols and ports to check for updates.
l Some firewall and IT services may block the website the update service needs to access to
check for updates. Port 80 should be open and the following website should be added to their
white list: *serviceranger4.com
82
Support
Support
Technical Support
Visit Roadranger.com for more information about ServiceRanger, including updates, service bul-
letins, and other frequently asked questions.
If you need assistance you can call Roadranger Technical Assistance Call Center at 1-800-826-
HELP (4357). The following information may be required to help resolve any issues you may be
having, so have this information readily available before calling:
l The ServiceRanger software version numbers found in the Help\About ServiceRanger

screen.
l Your computer operating system.
l Your Vehicle Communications Adapter make, model, and RP1210 driver version.
l Exact wording of any error or warning message you may have received from the program.
l Sequence of steps you took before any errors occurred.
l Any changes made to your computer recently, including new software or peripherals, and if
the ServiceRanger program was running correctly in the past.
83
Copyright Eaton Corporation, 2014.
Eaton hereby grant their customers,
vendors, or distributors permission to
freely copy, reproduce and/or distribute
this document in printed format. It may
be copied only in its entirety without any
changes or modifications. THIS INFOR-
MATION IS NOT INTENDED FOR SALE
OR RESALE, AND THIS NOTICE MUST
REMAIN ON ALL COPIES.
Note: Features and specifications listed

in this document are subject to change
without notice and represent the maxi-
mum capabilities of the software and
products with all options installed.
Although every attempt has been made
to ensure the accuracy of information
contained within, Eaton makes no repre-
sentation about the completeness, cor-
rectness or accuracy and assumes no
responsibility for any errors or omis-
sions. Features and functionality may
vary depending on selected options.
For specing or service assistance, call

1-800-826-HELP (4357) or visit
www.eaton.com/roadranger.
In Mexico, call 001-800-826-4357.
Roadranger: Eaton and trusted partners

providing the best products and ser-
vices in the industry, ensuring more
time on the road.
Eaton Corporation
Vehicle Group
P.O. Box 4013
Kalamazoo, MI 49003 USA
800-826-HELP (4357)
www.eaton.com/roadranger
Printed in USA
Eaton Corporation
1111 Superior Ave.
Cleveland, OH 44114

Serviceranger ™ 4 Tcmt0072 En-Us: User'S Guide

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User's Guide

Some of the major benefits of using ServiceRanger:

l View information about the connected ECUs

The following products are supported:

l Platform: IBM or 100% Compatible

Vehicle Communication Adapters

Getting Started with ServiceRanger

Connecting to the Vehicle

The Connection Process

At this time, ServiceRanger is attempting to make a connection to:

1. Communication adapter driver on your computer.

Successful Eaton Product Detection

Connection Failed - Communication Adapter

Connection Failed - No Vehicle Data

Connection Failed - Communication Adapter Driver

No Eaton Product Detected

Status Bar Messages

Vehicle Link Status

Eaton Product Connection Status

Tour of the Workspace

The user interface consists of the following three major sections:

Home Overview information - See "Home" on page 26

View and edit vehicle configuration parameters - See "Con-

Reflash product software - See "Programming Overview" on page

Perform advanced product tests - See "Service Routines Overview"

View service information for Eaton products - See "Product Infor-

Create and review service activity reports - See "Service Reports

Settings Edit ServiceRanger options - See "Settings" on page 78

Service Activity Report Button

Opens your default Internet browser and displays support webpage.

Provides information about your computer and installation of Serv-

About ServiceRanger Displays information about the current version of ServiceRanger.

The Main Content Area

Vehicle Fault Codes

Export - Creates a diagnostic report and saves it to your computers

Vehicle Data Monitor

Pause - Freezes the data being displayed from the vehicle.

Play - Restarts, or unfreezes, the display to be updated with data.

Open - Displays a dialog of available parameter files.

Save - Saves the currently selected list of data monitor parameters to a

Open - Displays a dialog of available configuration templates.

Save - Saves the current list of configuration settings as a template on

Export - Creates a diagnostic report and saves it to your computers

Service Activity Report

Export - Creates a diagnostic report and saves it to your computers

Delete - Removes the service activity report from your computer.

About the Status Bar

Using ServiceRanger Overview

Vehicle fault codes

Fault Codes Overview

Eaton Product Fault Codes

The following information is displayed:

Vehicle Fault Codes

The following information is displayed:

Clearing Fault Codes

Clearing all vehicle fault codes:

Clearing Eaton fault codes:

Copying Fault Codes

Copying a selected fault code: