SV055IS5
SV055IS5
SV055IS5
SAFETY INSTRUCTIONS
To prevent injury and property damage, follow these
instructions. Incorrect operation due to ignoring instructions
will cause harm or damage. The seriousness of which is
indicated by the following symbols.
After reading this manual, keep it in the place that the user always can
contact easily.
This manual should be given to the person who actually uses the products
and is responsible for their maintenance.
I
WARNING
n Do not remove the cover while power is applied or the unit is in
operation.
Otherwise, electric shock could occur.
II
CAUTION
n Do not touch the inverter while the input power is applied or after
removed. It will remain hot for a couple of minutes.
Otherwise, you may get bodily injuries such as skin-burn or damage.
n Do not allow lint, paper, wood chips, dust, metallic chips or other
foreign matter into the drive.
Otherwise, fire or accident could occur.
OPERATING PRECAUTIONS
III
Ambient - 10 ~ 40 (non-freezing)
temp.
Relative 90% RH or less (non-condensing)
humidity
Environment
Storage - 20 ~ 65
temp.
Protected from corrosive gas, combustible gas, oil mist
Location
or dust
Altitude, Max. 1,000m above sea level, Max. 5.9m/sec 2 (0.6G) or
Vibration less
Atmospheric
70 ~ 106 kPa
pressure
(2) Wiring
Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to
the output of the inverter.
The connection orientation of the output cables U, V, W to the motor will affect the
direction of rotation of the motor.
Incorrect terminal wiring could result in the equipment damage.
Reversing the polarity (+/-) of the terminals could damage the inverter.
Only authorized personnel familiar with LG inverter should perform wiring and
inspections.
Always install the inverter before wiring. Otherwise, you may get an electric shock or
have bodily injury.
Check all parameters during operation. Changing parameter values might be required
depending on the load.
Always apply permissible range of voltage to the each terminal as indicated in this
manual. Otherwise, it could lead to inverter damage.
When the Auto restart function is selected, stay away from the equipment as a motor
will restart suddenly after an alarm stop.
The Stop key on the keypad is valid only when the appropriate function setting has
been made. Prepare an emergency stop switch separately.
If an alarm reset is made with the reference signal present, a sudden start will occur.
Check that the reference signal is turned off in advance. Otherwise an accident could
occur.
Do not modify or alter anything inside the inverter.
Motor might not be protected by electronic thermal function of inverter.
Do not use a magnetic contactor on the inverter input for frequent starting/stopping of
the inverter.
Use a noise filter to reduce the effect of electromagnetic interference. Otherwise
nearby electronic equipment may be affected.
IV
In case of input voltage unbalance, install AC reactor. Power Factor capacitors and
generators may become overheated and damaged due to potential high frequency
noise transmitted from inverter.
Use an insulation-rectified motor or take measures to suppress the micro surge voltage
when driving 400V class motor with inverter. A micro surge voltage attributable to
wiring constant is generated at motor terminals, and may deteriorate insulation and
damage motor.
Before operating unit and prior to user programming, reset user parameters to default
settings.
Inverter can easily be set to high-speed operations, Verify capability of motor or
machinery prior to operating unit.
Stopping torque is not produced when using the DC-Break function. Install separate
equipment when stopping torque is needed.
Provide a safety backup such as an emergency brake which will prevent the machine
and equipment from hazardous conditions if the inverter fails.
Do not conduct a megger (insulation resistance) test on the control circuit of the
inverter.
Refer to Chapter 8 for periodic inspection (parts replacement).
(7) Disposal
Many of the diagrams and drawings in this instruction manual show the inverter without a circuit
breaker, a cover or partially open. Never run the inverter like this. Always place the cover with
circuit breakers and follow this instruction manual when operating the inverter.
V
(9) UL Marking
2. OVERLOAD PROTECTION
IOLT: IOLT(inverter Overload Trip) protection is activated at 150% of the inverter rated current for
1 minute and greater.
OLT : Inverter shuts off its output when inverter output current exceeds its overload trip level for
overload trip time. OLT is selected when FU1-56 is set to Yes and activated at 120% of FU1-57
[Motor rated current] for 60 sec set in FU1-58.
VI
CONTENTS
SAFETY INSTRUCTIONS I
CHAPTER 7 - OPTIONS ................................................................................................................153
7.1 Sub-A board................................................................................................................................................................ 155
7.2 Sub-B Board............................................................................................................................................................... 157
7.3 Sub-C Board (Isolated)............................................................................................................................................ 161
7.4 Communication option boards.............................................................................................................................. 163
7.5 Keypad ......................................................................................................................................................................... 165
7.6 DB Resistors.............................................................................................................................................................. 167
7.7 DB (Dynamic Brake) Unit........................................................................................................................................ 175
CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE .................................................................181
8.1 Fault Display............................................................................................................................................................... 181
8.2 Fault Remedy............................................................................................................................................................. 183
8.3 Troubleshooting........................................................................................................................................................ 185
8.4 How to Check Power Components...................................................................................................................... 186
8.5 Maintenance............................................................................................................................................................... 187
8.6 Daily and Periodic Inspection Items.................................................................................................................... 188
APPENDIX A - FUNCTIONS BASED ON USE.....................................................................................189
USER SELECTION GUIDE (iS5 SPECIFICATIONS)
230V Class (1 ~ 30HP)
Model Number
008 015 022 037 055 075 110 150 185 220
(SV xxx iS5 - 2)
Motor HP 1 2 3 5 7.5 10 15 20 25 30
Rating 1 kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Capacity 2 [kVA] 1.9 3.0 4.5 6.1 9.1 12.2 17.5 22.9 28.2 33.5
Output FLA [A] 5 8 12 16 24 32 46 60 74 88
Ratings Frequency 0 ~ 400 Hz (Sensorless Vector Control: 0 ~ 300Hz, Sensored Vector Control: 0 ~ 120 Hz)
Voltage 200 ~ 230 V 3
Input Voltage 3 Phase, 200 ~ 230 V ( 10 %)
Ratings Frequency 50 ~ 60 Hz (5 %)
Optional
Braking Circuit On Board On Board Optional (DB Resistor)
(DB Resistor)
Max. Braking
Dynamic 100% 100% 100%
Torque
Braking 4 20%,
Max. Continuous
5 seconds 5 seconds Continuous 15 seconds
Baking Time
Max. Duty 3 % ED 2 % ED 10 % ED
Weight [kg] 4.7 4.7 4.8 4.9 7.7 7.7 13.9 14.4 20 20
1
Indicates the maximum applicable capacity when using a 4-Pole LG motor.
2
Rated capacity (v 3*V*I) is based on 220V for 200V class and 440V for 400V class.
3
Maximum output voltage will not be greater than the input voltage. Output voltage less than the input voltage may be programmed.
4
1~5 HP inverters have internal braking resistors as standard. 7.5~100 HP inverters utilize optional braking resistors.
3
460/480 V Class (1 ~ 30HP)
Model Number
008 015 022 037 055 075 110 150 185 220
(SV xxx iS5 - 4)
Motor HP 1 2 3 5 7.5 10 15 20 25 30
Rating1 kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Capacity 2 [kVA] 1.9 3.0 4.5 6.1 9.1 12.2 18.3 22.9 29.7 34.3
Output FLA [A] 2.5 4 6 8 12 16 24 30 39 45
Ratings Frequency 0 ~ 400 Hz (Sensorless Vector Control: 0 ~ 300Hz, Sensored Vector Control: 0 ~ 120 Hz)
Voltage 380 ~ 460 V, 380 ~ 480 V 3
Input Voltage 3 Phase, 380 ~ 460 V ( 10 %), 380 ~ 480 V ( 10 %) (Special type available from 2004) 5
Ratings Frequency 50 ~ 60 Hz (5 %)
Braking Circuit Optional
On Board On Board Optional (DB Resistor)
(DB Resistor)
Max. Braking
Dynamic 100% 100% 100%
Torque
Braking4 20%
Max. Continuous
5 seconds 5 seconds Continuous 15 seconds
Baking Time
Max. Duty 3 % ED 2 % ED 10 % ED
Weight [kg] 4.7 4.7 4.8 4.9 7.7 7.7 13.9 14.4 20 20
Ratings Frequency 50 ~ 60 Hz (5 %)
Braking Circuit Optional (Braking Unit, Resistor)
Max. Braking
Dynamic Torque
Braking4 Max. Continuous 20%, Continuous
Baking Time
Max. Duty
Weight [kg] 45 45 63 63 68
5
When applying input voltage of 507~528 V range, derate the load 10%. For example, when applying 507 V to 5.5kW inverters (rated
current 12A), the max. rated output current would be 10.8A, calculated by multiplying 12A by 0.9 (90%).
6
Same as above.
4
Control Method V/F Control, Sensorless Vector Control, Sensored Vector Control (Velocity, Torque) Selectable
Frequency Setting Digital Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz)
Resolution Analog Reference: 0.03 Hz / 60 Hz
CONTROL
Communication Error, Loss of Speed Command, Hardware Fault, Option Fault, Overspeed,
M/C Fail etc.
Inverter Alarm Stall Prevention, Overload Alarm, Temperature Sensor Fault
Momentary Power Loss Auto Restart function activated when FU2-21 [Restart after fault reset] set to 1 (Yes)
Operation Output Frequency, Output Current, Output Voltage, Frequency Value Setting, Operating
Display
5
CHAPTER 1 - INSTALLATION
1.1 Inspection
l Inspect the inverter for any damage that may have occurred during shipping.
l Check the nameplate on the inverter. Verify the inverter unit is the correct one for the application. The numbering
system for the inverter is as shown below.
1.3 Mounting
l The inverter must be mounted vertically with sufficient horizontal and vertical space between adjacent equipment
(A= Over 100mm, B= Over 50mm). However, A= Over 500mm and B= 200mm should be obtained for
inverters with 40Hp and above.
LE-200
SHIFT
ESC
PROG STOP
RUN
ENT RESET
iS5
B B
WARNING
Risk of Injury or Electric Shock
6
Chapter 1 Installation
l Do not install the inverter in a location where excessive vibration is present. Be cautious when installing on
presses or moving equipment.
l The life span of the inverter is greatly affected by the ambient temperature. Install in a location where temperature
are within permissible limits (- 10 ~ 40 ).
l Do not install the inverter in a location where oil mist, combustible gas, or dust is present. Install the inverter in a
clean location or in an enclosed panel, free of foreign substance.
l When installing the inverter inside a panel with multiple inverters or a ventilation fan, use caution.
If installed incorrectly, the ambient temperature may exceed specified limits.
Inverter
Inverter Inverter
Inverter
Cooling fan
[When installing several inverters in a panel] [When installing a ventilating fan in a panel]
l Install the inverter using screws or bolts to insure the inverter is firmly fastened.
7
Chapter 1 Installation
1.5 Dimensions
n Frame # 1: 1 ~ 5 HP
n Frame # 2: 7.5 ~ 10 HP
LE-200
LC-200 SHIFT
ESC
SHIFT
ESC
PROG STOP
RUN
ENT RESET
iS5 iS5
WARNING WARNING
Risk of Injury or Electric Shock Risk of Injury or Electric Shock
mm (inches)
Frame HP Model Number W1 W2 H1 H2 D1
1 SV008iS5-2/4
2 SV015iS5-2/4 150 130 284 269 156.5
Frame # 1
3 SV022iS5-2/4 (5.91) (5.12) (11.18) (10.69) (6.16)
5 SV037iS5-2/4
7.5 SV055iS5-2/4 200 180 355 340 182.5
Frame # 2
10 SV075iS5-2/4 (7.87) (7.09) (13.98) (13.39) (7.19)
8
Chapter 1 Installation
n Frame # 3: 15 ~ 20 HP
n Frame # 4: 25 ~ 30 HP
LE-200
LC-200
SHIFT
ESC
SHIFT
ESC
PROG STOP
ENT RESET RUN
iS5 iS5
WARNING WARNING
Risk of Injury or Electric Shock Risk of Injury or Electric Shock
mm (inches)
Frame HP Model Number W1 W2 H1 H2 D1
15 SV110iS5-2/4 250 230 385 370 201
Frame # 3
20 SV150iS5-2/4 (9.84) (9.06) (15.16) (14.57) (7.91)
25 SV185iS5-2/4 304 284 460 445 234
Frame # 4
30 SV220iS5-2/4 (11.97) (11.18) (18.11) (17.52) (9.21)
9
Chapter 1 Installation
n Frame # 5: 40~50HP
LC-200
SHIFT
ESC
STARVERT-iS5
WARNING
Risk of Injury or Electric Shock
mm (inches)
Frame HP Model Number W1 W2 H1 H2 D1
40 SV300iS5-2/4 350 270 680 662 311
Frame # 5
50 SV370iS5-2/4 (13.78) (10.63) (28.77) (26.06) (12.25)
10
Chapter 1 Installation
n Frame # 6: 60~75HP(200V)
LC-200
SHIFT
ESC
STARVERT-iS5
WARNING
Risk of Injury or Electric Shock
mm (inches)
Frame HP Model Number W1 W2 H1 H2 D1
60 SV450iS5-2 397 275 780 760.5 330
Frame # 6
75 SV550iS5-2 (15.63) (10.83) (30.71) (29.94) (12.99)
11
Chapter 1 Installation
LC-200
SHIFT
ESC
STARVERT-iS5
WARNING
Risk of Injury or Electric Shock
mm (inches)
Frame HP Model Number W1 W2 H1 H2 D1
60 SV450iS5-4
375 275 780 760.5 330
Frame # 7 75 SV550iS5-4
(14.76) (10.83) (30.71) (29.94) (12.99)
100 SV750iS5-4
12
Chapter 1 Installation
4 DB Resistor
DC Bus Choke (Optional)
P N B1 B2
DC Bus Choke DB Resistor
MCCB MC
(Option)
3 P1/ P2/ N1
R L11 L21 U
230/460V
S V MOTOR
50/60Hz
T W
G( )
+
Forward Run/Stop
FM FM Output Frequency Meter
FX 2
(0~10V Linear)
Reverse Run/Stop
RX 5G
Inverter Disable
BX
Fault Reset
RST
Jog
JOG
Multi-function Input 1
P1
Multi-function Input 2 Factory Setting:
P2 Speed-L
Multi-function Input 3 Speed-M
P3 Speed-H (N.O.) 30 A Fault output relay
Common Terminal less than AC250V, 1A
CM 30 C less than DC30V, 1A
(N.C.) 30 B
Potentiometer Shield
(1 kohm, 1/2W) Multi-function output relay1
Power supply for AXA less than AC250V, 1A
VR speed signal: less than DC30V, 1A
+ 12V, 10mA AXC Factory setting: Run
5G Common for
VR, V1, I
Speed signal Input3
Control Circuit
13
Chapter 1 Installation
R S T G N B1 B2 U V W
R S T G P N B1 B2 U V W
R S T G P1 P2 N U V W
R S T G P1 B1 B2 U V W
R S T G U V W P1 P2 N
* Jumper should be removed to connect a DC reactor
Symbols Functions
R
AC Line Voltage Input
S
(3 Phase, 200 ~ 230VAC or 380 ~ 460/480 VAC)
T
G Earth Ground
Positive DC Bus Terminal
P DB Unit (P-P7) Connection Terminals
(DB Unit may be added when more braking duty (More than 30%ED) is required)
P1
External DC Reactor (P1-P2) and DB Unit (P2-N) Connection Terminals
P2
Negative DC Bus Terminal
N
DB Unit (N-N8) Connection Terminal
B1
Dynamic Braking Resistor (B1-B2) Terminals for 1-30HP inverters
B2
U
3 Phase Power Output Terminals to Motor
V
(3 Phase, 200 ~ 230VAC or 380 ~ 460/480 VAC)
W
Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes,
240 volts maximum for 230V class models and 480 volts maximum for 460V class models.
7
This P terminal is provided on optional Dynamic Braking Unit.
8
This N terminal is provided on optional Dynamic Braking Unit.
14
Chapter 1 Installation
R S T G N B1 B2 U V W
3 Phase Motor
Power Input
Dynamic Braking Resistor
R S T G P N B1 B2 U V W
3 Phase Motor
Power Input
Dynamic Braking Resistor
R S T G P N B1 B2 U V W
3 Phase Motor
Power Input
Dynamic
Dynamic Braking Resistor
Braking Unit
15
Chapter 1 Installation
R S T G P1 P2 N U V W
3 Phase Motor
Power Input
Dynamic
Braking
Unit
R S T G P1 B1 B2 U V W
3 Phase Motor
Power Input
R S T G U V W P1 P2 N
3 Phase Motor
Power Input Dynamic
Braking
Unit
DB Resistor
DC Bus Choke
(remove to wire DC Reactor)
16
Chapter 1 Installation
WARNING
Normal stray capacitance between the inverter chassis and the power devices inside the
inverter and AC line can provide a high impedance shock hazard. Do not apply power to the
inverter if the inverter frame (Power terminal G) is not grounded.
n Wiring Precautions
l The internal circuits of the inverter will be damaged if the incoming power is connected and applied to output
terminals (U, V, W).
l Use ring terminals with insulated caps when wiring the input power and motor wiring.
l Do not leave wire fragments inside the inverter. Wire fragments can cause faults, breakdowns, and malfunctions.
l For input and output, use wires with sufficient size to ensure voltage drop of less than 2%.
l Motor torque may drop of operating at low frequencies and a long wire run between inverter and motor.
l When more than one motor is connected to one inverter, total wire length should be less than 500m (1,640ft). Do
not use a 3-wire cable for long distances. Due to increased leakage capacitance between wires, over-current
protective feature may operate or equipment connected to the output side may malfunction.
l Connect only recommended braking resistor between the B1 and B2 terminals. Never short B1 and B2
terminals. Shorting terminals may cause internal damage to inverter.
l The main circuit of the inverter contains high frequency noise, and can hinder communication equipment near the
inverter. To reduce noise, install line noise filters on the input side of the inverter.
l Do not use power factor capacitor, surge killers, or RFI filters on the output side of the inverter. Doing so may
damage these components.
l Always check whether the LCD and the charge lamp for the power terminal are OFF before wiring terminals. The
charge capacitor may hold high-voltage even after the power is disconnected. Use caution to prevent the
possibility of personal injury.
n Grounding
l The inverter is a high switching device, and leakage current may flow. Ground the inverter to avoid electrical shock.
Use caution to prevent the possibility of personal injury.
l Connect only to the dedicated ground terminal of the inverter. Do not use the case or the chassis screw for
grounding.
l The protective earth conductor must be the first one in being connected and the last one in being disconnected.
l As a minimum, grounding wire should meet the specifications listed below. Grounding wire should be as short as
possible and should be connected to the ground point as near as possible to the inverter.
17
Chapter 1 Installation
Screw Wire10
Terminal Ring Terminals
Inverter Capacity Torque9 mm AWG
Screw Size
(Kgfcm)/lb- in
R,S,T U,V,W R,S,T U,V,W R,S,T U,V,W
1 ~ 3 HP M3.5 15 / 10 2-4 2-4 2 2 14 14
5 HP M3.5 15 / 10 2-4 2-4 3.5 3.5 12 12
7.5 HP M4 15 / 10 5.5-5 5.5-5 5.5 5.5 10 10
10 HP M4 15 / 10 14-5 8-5 14 8 6 8
200V 15 HP M5 26 / 18 14-5 14-5 14 14 6 6
Class 20 HP M5 26 / 18 22-6 22-6 22 22 4 4
25 HP M6 45 / 31 38-8 38-8 30 30 2 2
30 HP M6 45 / 31 38-8 38-8 38 30 2 2
40-50HP M8 100 / 70 60-8 60-8 60 60 2/0 2/0
60-75HP M10 200 / 139 100-10 100-10 100 100 4/0 4/0
1 ~ 5 HP M3.5 15 / 10 2-4 2-4 2 2 14 14
7.5 HP M4 15 / 10 5.5-5 5.5-5 3.5 2 12 14
10 HP M4 15 / 10 14-5 8-5 3.5 3.5 12 12
15 HP M5 26 / 18 14-5 14-5 5.5 5.5 10 10
400V 20 HP M5 26 / 18 22-6 22-6 14 8 6 8
Class 25 HP M6 45 / 31 38-8 38-8 14 8 6 8
30 HP M6 45 / 31 38-8 38-8 22 14 4 6
40-50HP M8 100 / 70 38-8 38-8 22 22 4 4
60-75HP M8 100 / 70 38-8 38-8 38 38 2 2
100HP M8 100 / 70 60-8 60-8 60 60 2/0 2/0
R S T G N B1 B2 U V W
3 Phase Motor
Power Input
Motor should be connected to the
Power supply must be connected U, V, and W terminals.
to the R, S, and T terminals. If the forward command (FX) is on,
Connecting it to the U, V, and W the motor should rotate counter
terminals causes internal damages clockwise when viewed from the load
to the inverter. Arranging the phase side of the motor. If the motor rotates
sequence is not necessary. in the reverse, switch the U and V
terminals.
9
Apply the rated torque to terminal screws. Loose screws can cause of short circuit or malfunction. Tightening the screws too much
can damage the terminals and cause a short circuit or malfunction.
10
Use copper wires only with 600V, 75 ratings .
18
Chapter 1 Installation
P1 P2 P3 FX RX NC VR V1
FX Forward Run Command Forward Run When Closed and Stopped When Open.
RX Reverse Run Command Reverse Run When C losed and Stopped When Open.
Jog Frequency Runs at Jog Frequency when the Jog Signal is ON. The Direction is set by
JOG
Reference the FX (or RX) Signal.
When the BX Signal is ON the Output of the Inverter is Turned Off. When
Motor uses an Electrical Brake to Stop, BX is used to Turn Off the Output
BX Emergency Stop
Signal. When BX Signal is OFF (Not Turned Off by Latching) and FX Signal
Input signal
VR
(+12V) 100mA.
Frequency Reference Used for 0-10V Input Frequency Reference. Input Resistance is 20 K.
V1
(Voltage)
Frequency Reference Used for 4-20mA Input Frequency Reference. Input Resistance is 250 .
I
(Current)
Frequency Setting Common Terminal for Analog Frequency Reference Signal and FM (For
5G
Common Terminal Monitoring).
Outputs One of the Following: Output Frequency, Output Current, Output
Analog
19
Chapter 1 Installation
n Wiring Precautions
l CM and 5G terminals are insulated to each other. Do not connect these terminals with each other and do not
connect these terminals to the power ground. Terminal 5G is indicated as CM from 30kW inverters and has the
same potential as CM (Sequence Common Terminal).
l Use shielded wires or twisted wires for control circuit wiring, and separate these wires from the main power circuits
and other high voltage circuits.
l It is recommended to use the cables of 1.25 mm (22 AWG) for connection to the control circuit terminals.
Resistor
24 VDC
Current
FX
Resistor
RX
CM
CAUTION
Do not apply voltage to any control input terminals (FX, RX, P1, P2, P3, JOG, BX, RST, CM).
20
Chapter 1 Installation
Connect keypad to the keypad connector as illustrated below. The LCD output will not be displayed on the keypad if
the keypad is not connected properly.
Keypad Connector
(CN3)
Option Board
21
Chapter 1 Installation
Notes:
22
CHAPTER 2 - OPERATION
The iS5 series inverter has seven parameter groups separated according to their applications as indicated in the
following table.
The iS5 series inverter provides two kinds of keypad. One is of 32-character alphanumeric LCD keypad and the other
is of 7-Segment LED keypad.
Option Group COM I/O+ EXT LED Displayed when Option Board is Installed.
FU2+ I/O+ EXT Traverse, MMC (Multi-Motor Control), Draw etc.
Application Group APP
LED Application Related Parameters
Refer to the function descriptions in chapter 6 for detailed description of each group.
23
Chapter 2 - Operation
24
Chapter 2 - Operation
DRVT/K 0.0 A
00 STP 0.00 Hz
5) Parameter Code
7) Drive Output Frequency During Run,
6) Operating Status Command Frequency During Stop
Displays Description
1) Parameter Group Displays the parameter group. There are DRV, FU1, FU2, I/O, EXT, COM, APP groups.
2) Run/Stop Source Displays the source of motor Run and Stop
K: Run/Stop using FWD, REV buttons on keypad
T: Run/Stop using control terminal input FX, RX
O: Run/Stop via option board
3) Frequency Setting Displays the source of command frequency setting
Source K: Frequency setting using keypad
V: Frequency setting using V1 (0 ~10V) or V1 + I terminal
I: Frequency setting using I (4 ~ 20mA) terminal
U: Up terminal input when Up/Down operation is selected
D: Down terminal input when Up/Down operation is selected
S: Stop status when Up/Down operation is selected
O: Frequency setting via Option board
X: Frequency setting via Sub board
J: Jog terminal input
1 ~ 8: Step frequency operation
* During Auto operation, 2) and 3) display the sequence number/step.
4) Output Current Displays the Output Current during operation.
5) Parameter Code Displays the code of a group. Use the ? (Up), ? (Down) key to move through 0~99 codes.
6) Operating Status Displays the operation information.
STP: Stop Status
FWD: During Forward operation
REV: During Reverse operation
DCB: During DC Braking
LOP: Loss of Reference from Option Board (DPRAM fault)
LOR: Loss of Reference from Option Board (Communication network fault)
LOV: Loss of Analog Frequency Reference (V1: 0~10V)
LOI: Loss of Analog Frequency Reference (I: 4~20mA)
LOS: Loss of Reference from Sub-Board
7) Drive Output Frequency Displays the Output Frequency during run.
Command Frequency Displays the Command Frequency during stop.
25
Chapter 2 - Operation
2. Press [? ] or [? ] keys to move to the desired parameter code. If you know the desired parameter code, you can
set the code number of each parameter group in Jump code, except DRV group.
3. Press [PROG] key to go into the programming mode, the cursor starts blinking.
6. Press [ENT] key to enter the data. The cursor stops blinking.
26
Chapter 2 - Operation
The parameter group moves directly to DRV group by pressing [SHIFT/ESC] key in any parameter code.
DRV Acc. time FU1 Run prohibit FU2 Last trip-1 I/O V1 filter
01 10.0 sec 03 None 01 ------- 01 10 ms
MODE MODE MODE MODE
DRV Dec. time FU1 Acc. pattern FU2 Last trip-2 I/O V1 volt x1
02 20.0 sec 05 Linear 02 ------- 02 0.00 V
MODE MODE MODE MODE
DRV Drive mode FU1 Dec. pattern FU2 Last trip-3 I/O V1 freq y1
03 Fx/Rx -1 06 Linear 03 ------- 03 0.00 Hz
MODE MODE MODE MODE
DRV Freq mode FU1 Stop mode FU2 Last trip-4 I/O V1 volt x2
04 KeyPad-1 07 Decel 04 ------- 04 10.00 V
DRV Step freq-1 FU1 DcSt value FU2 Last trip-5 I/O V1 freq y2
05 10.00 Hz 08 50 % 05 ------- 05 60.00 Hz
. . . .
. . . .
. . . .
DRV Fault FU1 Stall Level FU2 Para. lock I/O Way1 / 2D
12 ------- 60 150 % 94 0 60 Forward
27
Chapter 2 - Operation
* Parameter Group
Display LEDs.
7-segment display
[SHIFT] This button is
Encoder knob used to move cursor
across display in
Used to move you
programming mode.
through parameter [ESC] This button is used
groups and parameter to move the program
code. Also, used to code to DRV 00 from any
change data by rotating program code.
knob.
Run Button is used to
run the drive. The motor
direction is set in DRV
Program Button is used 13.
to go into programming The Run LED blinks
mode to change data. when the drive Accels or
Enter Button is used to Decels.
enter the changed data.
The LED blinks during Stop Button is used to
programming mode. stop the drive from
running.
Reset Button is used to
reset Faults.
The LED blinks when
there is a fault.
* Parameter Group Display LEDs When parameter code is located on DRV 20, DRV 21, DRV 22 and DRV 23, respectively by
rotating the encoder knob, the parameter group display LEDs of DRV, FUN1, FUN2, I/O, EXT blink.
LED Parameter Group Description
DRV Drive Group Lit in Drive group.
Blinks when the parameter code is located on DRV 20 [FUN1].
FU1 FUNCTION 1 Group
Lit when FUNCTION 1 group is selected.
Blinks when the parameter code is located on DRV 21 [FUN2].
FU2 FUNCTION 2 Group
Lit when FUNCTION 2 group is selected.
Blinks when the parameter code is located on DRV 22 [I/O].
I/O Input/ Output Group
Lit when Input/Output group is selected.
Blinks when the parameter code is located on DRV 23 [EXT].
EXT Sub-Board Group Lit when Sub-Board group is selected.
This group appears only when a Sub-Board is installed.
Blinks when the parameter code is located on DRV 24 [EXT].
I/O + EXT Option Group Lit when Option group is selected.
This group appears only when an Option Board is installed.
FU2 + I/O + EXT Application Group Blinks when the parameter code is located on DRV 25 [FUN2].
28
Chapter 2 - Operation
1) Parameter Group
DRV FU1 FU2 I/O EXT
Display Description
1) Parameter Group Displays the parameter groups of DRV, FU1, FU2, I/O, EXT, COM, APP groups.
Each LED is lit when its parameter group is selected and blinks when the parameter code is located on
DRV 20, DRV 21, DRV 22, DRV 23, DRV 24, and DRV 25.
2) Parameter Code and Displays the code of a group. Rotate the encoder knob to move through 0 ~ 99 codes.
Operating Status Displays the operation information.
[First digit]
F: Forward operation
r: Reverse operation
[Second digit]
d: DC Braking
J: Jog Terminal Input
1~8: Step Frequency Input (Displays the Step of the Auto operation)
[Two digits] - mark the reference is lost.
PL: Loss of Reference from the Option Board (DPRAM fault)
rL: Loss of Reference from the Option Board (Communication network fault)
vL: Loss of Analog Frequency Reference (V1: 0~10V)
IL: Loss of Analog Frequency Reference (I: 4~20mA)
XL: Loss of Reference from the Sub-Board
3) Output Frequency, Displays the Output Frequency during run.
Command Frequency Displays the Command Frequency during stop.
29
Chapter 2 - Operation
n In DRV Group:
1. Rotate the encoder knob until the desired parameter code is displayed.
2. Press [PROG/ENT] key to go into the programming mode, then the display blinks.
n In FUN1 Group:
1. Rotate the encoder knob until parameter code 20is displayed in drive group.
3. Rotate the encoder knob until the desired parameter code is displayed.
4. Press [PROG/ENT] key to go into the programming mode, then the display blinks.
n In FUN2 Group:
1. Rotate the encoder knob until parameter code 21is displayed in drive group.
n In I/O Group:
1. Rotate the encoder knob until parameter code 22is displayed in drive group.
30
Chapter 2 - Operation
The parameter group moves directly to DRV group by pressing [SHIFT/ESC] key in any parameter code.
DRV Group
SHIFT
ESC
Encoder Knob
PROG
ENT
DRV FU1 FU2 I/O EXT DRV FU1 FU2 I/O EXT DRV FU1 FU2 I/O EXT
PROG
ENT
FU1 Group
DRV FU1 FU2 I/O EXT DRV FU1 FU2 I/O EXT DRV FU1 FU2 I/O EXT
PROG
ENT
FU2 Group
DRV FU1 FU2 I/O EXT DRV FU1 FU2 I/O EXT DRV FU1 FU2 I/O EXT
PROG
ENT
I/O Group
31
Chapter 2 - Operation
32
Chapter 2 - Operation
1. Check the LCD display when Power ON. Otherwise, change the setting indicated above.
DRVT/K 0.0 A
00 STP 0.00Hz
2. Turn the FX (or RX) terminal ON. Then FWD (or REV) LED will be lit.
DRVT/K 0.0 A
00 FWD 0.00Hz
3. When setting the Ref. Freq to 60 Hz using PROG/ENT/SHIFT , ? keys, motor will rotate at 60Hz.
FWD (or REV) LED will be flickering during Acceleration/ Deceleration.
4. Turn Fx (or Rx) terminal Off. Then Stop LED will be lit.
DRVT/K 0.0 A
00 STP 60.00Hz
Note) To enable Run/Stop via keypad & Freq setting via control terminal
Setting: DRV-03 [Drive Mode (Run/Stop method)] = 0 (Keypad)
DRV-04 [Frequency Mode (Freq. setting method)] = 2 (V1)
33
Chapter 2 - Operation
S/W
FX FM
RX
BX 5G
RST
JOG 30A
P1 30C
P2 30B
P3
CM
AXA
Potentiometer AXC
1[kohm],1/2W
VR
V1
5G
34
Chapter 2 - Operation
1. Check the LCD display when Power ON. Otherwise, change the setting indicated above.
DRVT/V 0.0 A
00 STP 0.00Hz
2. Turn the FX (or RX) terminal ON. Then FWD (or REV) LED will be lit.
DRVT/V 0.0 A
00 FWD 0.00Hz
3. Set the frequency using V1 (Potentiometer). Output freq (60Hz)., Rotating direction (FWD or REV) and output
current (5A) will be displayed on the LCD.
DRVT/V 5.0 A
00 FWD 60.00Hz
4. Output freq value is decreasing when turning the potentiometer counterclockwise. Inverter output stops at 0.00Hz
and motor is stopped.
DRVT/V 0.0 A
00 FWD 0.00Hz
DRVT/V 0.0 A
00 STP 0.00Hz
35
Chapter 2 - Operation
S/W
FX FM
RX
BX 5G
RST
JOG 30A
P1 30C
P2 30B
P3
CM
AXA
Potentiometer AXC
1[kohm],1/2W
VR
V1
5G
36
Chapter 2 - Operation
1. Check the LCD display when Power ON. Otherwise, change the setting indicated above.
DRVK/K 0.0 A
00 STP 0.00Hz
2. Set the Ref. Freq to 60 Hz using PROG/ENT/SHIFT , ? keys. Setting freq is displayed during stop.
DRVK/K 0.0 A
00 STP 60.00Hz
3. When pressing FWD/REV key, motor starts running and output freq and output current are displayed.
DRVK/K 5.0 A
00 FWD 60.00Hz
4. Press STOP/RESET key. Then motor decelerates to stop. Setting freq 60Hz is displayed.
DRVK/K 0.0 A
00 STP 60.00Hz
37
CHAPTER 3 - VARIOUS FUNCTION SETTING & DESCRIPTION
It is the basic function setting. All settings are factory defaults unless users make change. It is recommended to use
factory setting value unless the parameter change is necessary.
2) V/f control
FU2-39 [Control mode] is set to 0 (V/F) as factory setting. Operation via V/F control can be performed after common
parameter settings are done and the followings are set.
Torque boost FU1-26 Manual or Auto torque boost settable in this parameter
38
Chapter 3 Function Settings
3) V/F + PG control
If FU2-39 [control mode] is set to V/F with PG (encoder) feedback using SUB-B board, the control type is automatically
changed to V/F + PG. The following parameters should be set accordingly to enable PG feedback using SUB-B board.
Usage of Pulse Input Defines the use of pulse input signal with SUB-B
EXT -12
Signal mounted. This parameter should be set to 1 {Feed-back}.
4) Slip compensation
Operation is done via Slip compensation if FU2-39 is set to 1 {Slip compen}. This control keeps motor speed constant
regardless of load change.
Before performing Auto-tuning, set motor rating, motor parameter in common setting and select the desired control
mode in FU2-39 [control mode selection]. However, when auto-tuning parameters related to encoder, detail functions
settings of vector control should be pre-defined. If Enc Test, Tr and control mode are set to vector control, Sub-B board
should be mounted.
39
Chapter 3 Function Settings
FU2-40 Description
All constants can be measured in this code but different constants are tuned
according to control mode;
For V/F, Slip compen, Sensorless_S, Sensorless_T:
(No-load current, stator resistance, leakage inductance, stator inductance
available)
All
Note: Only no-load current can be calculated during V/F and Slip
compensation.
For Vector_SPD, Vector_T:
(No-load current, stator resistance, leakage inductance, stator inductance,
encoder test, rotor filter time constant)
Rs+Lsigma Calculates stator resistance, leakage inductance.
Enc Test Calculates the encoder status.
7) Vector control
Set FU2-39 to 4 {Vector_SPD} or 5 {Vector_TRQ} to enable Vector control. Encoder should be installed to the motor
with Sub-B board in the inverter to start this control.
Parameter Name Code Description
Defines the method of pulse input with SUB-B board
Usage of Pulse
EXT -12 mounted. Vector control setting is valid only after this
Input Signal
parameter is set to 1 {Feed-back}.
Pulse Input Signal 3 types of pulse input: (A+B), A, -(A+B)
EXT -15
Selection
Encoder Pulse Number EXT -16 Enters the pulse number of encoder in the motor.
Before selecting Vector control mode, encoder setting should be done as indicated above. If the parameter value of
actual motor is set in common setting, execute Auto-tuning before selecting vector control mode.
40
Chapter 3 Function Settings
1) V/F control
Parameter Name Code Description
41
Chapter 3 Function Settings
This parameter can limit the over-speeding (motor running above limit level) of the motor when FU2-39 [Control mode]
is set to 5 {Vector_TRQ}.
Parameter Name Code Description
EXT -50
Speed limit level Function to limit the speed and change reference torque
~
/ bias / gain value according to speed
EXT -53
Output current/
DRV-8 ~ 9 Displays output current and motor rpm.
motor speed
42
Chapter 3 Function Settings
5) Parameter initialize
Parameter Name Code Description
43
Chapter 3 Function Settings
8) Operation-starting method
Parameter Name Code Description
Motor starting method:
FU2-20 [FU2-20]: Power-on run,
FU2-21 [FU2-21] Restart after Fault Reset,
Starting method
FU2-26 [FU2-26] Number of Auto Restart Attempt
FU2-27 [FU2-27] Delay Time Before Auto Restart
See parameter description for more details.
FU2-22
Speed search function is available during Accel, trip,
FU2-23
Speed Search Selection instant power failure, restart after fault reset and auto
FU2-24
restart. See parameter description for more details.
FU2-25
PID control setting FU2-41~ FU2-60 Parameters for PID control setting
44
Chapter 3 Function Settings
4) 2 nd motor operation
2nd function setting is required to run the two motors by one inverter by exchange. If the terminal defined for 2 nd function
signal input is turned ON, 2 nd motor operation is valid.
Parameter Name Code Description
Multi-function input I/O-12 ~14 2nd motor operation is available with Multi-function input
terminals setting EXT2 ~ 4 terminals P1 ~ P3 or P4 ~ 6 set to 7 {2nd Func}.
Parameter setting for Setting parameters necessary to operate 2 nd motor such
FU2-81 ~ FU2-90
2nd motor operation as base freq., Accel/Decl time, Stall.
5) Energy-saving operation
FU1-39 [Energy Save Level] tunes the inverter output voltage to minimize the inverter output voltage during during
constant speed operation. Appropriate for energy-saving applications such as fan, pump and HVAC.
45
Chapter 3 Function Settings
Operation V/F Control + Analog Voltage Input (V1) + Operation via Terminal (FX/RX)
Example (1)
[Operation condition]
-. Control mode: V/F control
-. Frequency command: 50[Hz] analog input via V1 terminal
-. Accel/Decel time: Accel 15 [Sec], Decel 25 [Sec]
-. Drive mode: Run/Stop via FX/RX terminal
[Wiring]
B1 B2
3P R U
AC S V IM
input T W
G
S/W
FX FM
RX
BX 5G
RST
JOG 30A
P1 30C
P2 30B
P3
CM
AXA
Potentiometer AXC
1[kohm],1/2W
VR
V1
5G
46
Chapter 3 Function Settings
Operation
(V/F + PG) Control + Operation (Run/Stop) via Keypad
example (2)
[Operation condition]
-. Control mode: V/F + PG control
-. Frequency command: 50[Hz] Digital input via Keypad
-. Accel time: 15[sec], Decel time: 25 [sec]
-. Drive mode: Run/Stop via Keypad
-. Wiring block diagram when an Open Collector- type encoder is used.
[Wiring]
B1 B2
3P R U
AC S V IM
Input T W
G Keypad
Encoder E
connector
AOC
Sub-B
FX BOC
LC-200 RX A+
MODE PROG ENT
BX A-
SHIFT
ESC RST B+
REV STOP
RESET
FWD
JOG B-
P1 FBA
P2
FBB
P3
GND
CM
GND
+5V
+5V
VR VCC Power
V1 VCC Supply
5G 12V-15V DC
47
Chapter 3 Function Setting
48
Chapter 3 Function Settings
Operation
Sensorless_S Control + Multi-speed operation + Analog output (FM)
Example (4)
[Operation condition]
-. Control mode: Sensorless Speed control
-. Frequency command: Multi-function input from SUB-A and 8 step speed operation
(Multi-speed 7 + Jog freq 1)
-. Accel time: 5 [Sec], Decel time: 5 [Sec]
-. Drive mode: Run/Stop and speed output via terminal FX/RX
[Wiring]
B1 B2
R U
49
Chapter 3 Function Setting
B1 B2
3P R U
AC S V IM
Input T W
G Keypad
Encoder E
connector
Sub-B AOC
FX BOC
LC-200 RX A+
MODE PROG ENT
BX A-
SHIFT
ESC RST B+
REV
STOP
RESET FWD JOG B-
P1 FBA
P2 FBB
P3 GND
CM
GND
+5V
+5V
VR VCC
V1 VCC
5G
FU2-30 ~ Set motor capacity , pole number, rated voltage/ current/slip and
1 Motor related setting
FU2-36 efficiency.
EXT-12
Set EXT-12 to Feed-back, EXT-1 to A+B.
2 Encoder related setting EXT-15
Set EXT-16 to 1024.
EXT-16
Encoder related setting should be done before setting control
3 Control Mode Selection Fu2-39
mode to Vector_SPD.
Auto-tuning starts when set to ALL. Read the encoder manual
4 Auto-tuning FU2-40 carefully to clear the error if the messages Enc Err, Enc Rev
are displayed.
DRV-4 Set DRV-4 to KPD-1 and press the Prog key to set 55 [Hz] in Drv-
5 Keypad input setting
DRV-0 0.
DRV-2 Accel time: set 15[Sec]
6 Accel/Decel time setting
DRV-3 Decel time: set 25[Sec]
50
CHAPTER 4 - QUICK-START PROCEDURES
The factory-preset values are shown on the Chapter 5 - Parameter List. The iS5 inverter is configured to operate a
motor at 60Hz (base frequency). If the application requires coordinated control with other controllers, it is
recommended the user become familiar with all parameters and features of the inverter before applying AC power.
51
Chapter 4 Quick start procedures
10. LCD: Press [FWD] or [REV] key to The FWD or REV LED starts blinking. The RUN LED starts blinking.
To change the motor running
start motor. direction, change DRV 13 to 1.
7-Seg: Press [RUN] key to start
motor.
11. Press [STOP/RESET] key to stop The STOP/RESET LED starts blinking. The STOP/RESET LED starts blinking.
motor.
52
Chapter 4 Quick start procedures
1 , 1/2 W
P1 P2 P3 FX RX NC VR VI
JOG CM CM BX RST I FM 5G
10. Close the FX or RX contact to run the The FWD or REV LED starts blinking. The RUN LED starts blinking.
motor.
11. Open the FX or RX contact to stop the The STOP/RESET LED starts blinking. The STOP/RESET LED starts blinking.
motor.
53
Chapter 4 Quick start procedures
P1 P2 P3 FX RX NC VR VI
JOG CM CM BX RST I FM 5G
P1 P2 P3 FX RX NC VR VI
JOG CM CM BX RST I FM 5G
4 to 20mA signal
9. LCD: Press [FWD] or [REV] key. The RUN LED starts blinking.
The FWD or REV LED starts blinking. To change the motor running
7-Seg: Press [RUN] key.
direction, change DRV 13 to 1.
54
Chapter 4 Quick start procedures
P1 P2 P3 FX RX NC VR VI
JOG CM CM BX RST I FM 5G
DRV?T/K 0.0 A
2. Apply AC power.
00 STP 0.00Hz
The DRV LED is ON.
DRV?T/K 0.0 A
5. Press [SHIFT/ESC] key.
00 STP 0.00Hz
9. Close the FX or RX contact to run the motor. The FWD or REV LED starts blinking. The RUN LED starts blinking.
55
CHAPTER 5 - PARAMETER LIST
5.1 Drive Group [DRV]
Keypad Display Setting Range Adj.
Factory
Code Description Units During Page
Default
LCD 7-Segment LCD 7-Segment Run
Command Frequency or
Command Torque
(Output Frequency/
Cmd. freq
Torque during motor run, F or r
DRV-00 11 or 0 to FU1-20 (Max. freq) 0.01 0.00 [Hz] Yes 79
Reference Frequency/ (DRV-13)
Cmd. Trq
Torque during motor
stop)
Output Current (LCD)
DRV-01 Acceleration Time Acc. time 01 0 to 6000 0.1 20.0 [sec] Yes 80
DRV-02 Deceleration Time Dec. time 02 0 to 6000 0.1 30.0 [sec] Yes 81
Keypad 0
Drive Mode
DRV-03 Drive mode 03 Fx/Rx -1 1 - Fx/Rx -1 No 81
(Run/Stop Method)
Fx/Rx -2 2
Keypad-1 0
Frequency Mode or
Freq mode Keypad-2 1
Torque Mode
DRV-04 or 04 V1 2 - Keypad-1 No 82
(Frequency/Torque
Torque mode I 3
setting Method)
V1+I 4
DRV-05 Step Frequency 1 Step freq-1 05 10.00 [Hz]
0 to FU1-20
DRV-06 Step Frequency 2 Step freq-2 06 0.01 20.00 [Hz] Yes 83
(0 to Max. freq)
DRV-07 Step Frequency 3 Step freq-3 07 30.00 [Hz]
DRV-08 Output Current Current 08 Load Current in RMS - [A] - 84
DRV-09 Motor Speed Speed 09 Motor Speed in rpm - [rpm] - 84
DRV-10 DC link Voltage DC link Vtg 10 DC Link Voltage inside inverter - [V] - 84
DRV-11 User Display Selection User disp 11 Selected in FU2-73 (User Disp) - - - 84
None
DRV-12 Fault Display Fault 12 - - - - 84
nOn
Not displayed in 0 [Forward]
DRV-13 Motor Direction Set 13 Not available - 0 Yes 85
LCD keypad 1 [reverse]
Target/Output Frequency
DRV-14 Tar/Out Freq. 14 - - - 0.00 [Hz] Yes 85
Display
Reference/Feedback
DRV-15 12 Ref/Fbk Freq. 15 - - - 0.00 [Hz] Yes 85
Frequency Display
Hz disp 0
DRV-16 Speed Unit Selection Hz/Rpm Disp 16 - - Yes 85
Rpm disp 1
DRV-20 FU1 Group Selection Not displayed in 20 Not available Press 85
DRV-21 FU2 Group Selection LCD keypad 21 [PROG/ENT] 85
- 1 Yes
DRV-22 I/O Group Selection 22 key 85
DRV-23 13 EXT Group Selection 23 85
11 The speed unit is changed to [%] when FU2-39 is set to Sensorless_Tor Vector_TRQ.
12 Code DRV-15 appears only when FU2-47 is set to Yes.
13 Code DRV-23 through DRV-24 appears only when a Sub-Board or an Option Board is installed.
56
Chapter 5 - Parameter List
57
Chapter 5 - Parameter List
14 Code FU1-08 through FU1-11 appears only when FU1-07 is set to DC-Brake.
15 Code FU1-24 through FU1-25 appears only when FU1-23 is set to Yes.
58
Chapter 5 - Parameter List
FU1-54 Overload Warning Level OL level 54 30 to 150 [%] 1 150 [%] Yes
Overload Warning Hold 96
FU1-55 OL time 55 0 to 30 [sec] 0.1 10.0 [sec] Yes
Time
No 0
FU1-56 Overload Trip Selection OLT select 56 - Yes Yes
Yes 1
96
FU1-57 Overload Trip Level OLT level 57 30 to 200 [%] 1 180 [%] Yes
FU1-58 Overload Trip Delay Time OLT time 58 0 to 60 [sec] 1 60.0 [sec] Yes
Stall Prevention Mode 000 to 111
FU1-59 Stall prev. 59 bit 000 No
Selection (Bit Set) 97
FU1-60 Stall Prevention Level Stall level 60 30 to 250 [%] 1 180 [%] No
FU1-99 Return Code Not displayed 99 Not available 1 - 1 - 98
16 Code FU1-30 through FU1-37 appears only when FU1-29 is set to User V/F.
17 Code FU1-51 through FU1-53 appears only when FU1-50 is set to Yes.
59
Chapter 5 - Parameter List
18 Code FU2-11 through FU2-16 appears only when FU2-10 is set to Yes.
60
Chapter 5 - Parameter List
19 The rated motor is automatically set according to the inverter model name. If different, set the motor capacity connected.
20 This value is automatically entered according to the rated motor set in FU2-30. If different, set the correct value of the motor.
21 Code FU2-41 through FU2-46 appears only when FU2-39 is set to Sensorless_Xor Vector_XXX.
22 This value is automatically entered according to the rated motor set in FU2-30. If different, set the correct value of the motor.
61
Chapter 5 - Parameter List
Voltage 0
FU2-73 User Display Selection User disp 73 - Voltage Yes 115
Watt 1
Gain for Motor Speed
FU2-74 RPM factor 74 1 to 1000 [%] 1 100 [%] Yes 115
Display
23 Code FU2-48 through FU2-62 appears only when FU2-47 is set to Yes.
62
Chapter 5 - Parameter List
63
Chapter 5 - Parameter List
64
Chapter 5 - Parameter List
65
Chapter 5 - Parameter List
66
Chapter 5 - Parameter List
26 Code I/O-46 through I/O-49 are used in Option Board like RS485, Device, Net and F-net etc.
27 The Seq#of code I/O-53 through I/O-60 varies according to the sequence number selected in I/O-51.
The parameter code may be extended to I/O-84 depending the number of steps set in I/O-52 because the steps can be set up to 8.
67
Chapter 5 - Parameter List
68
Chapter 5 - Parameter List
69
Chapter 5 - Parameter List
70
Chapter 5 - Parameter List
71
Chapter 5 - Parameter List
72
Chapter 5 - Parameter List
73
Chapter 5 - Parameter List
74
Chapter 5 - Parameter List
28 Code APP-02 through APP-07 appears only when APP-01 is set to Traverse.
29 Code APP-08 through APP-31 appears only when APP-01 is set to MMC.
75
Chapter 5 - Parameter List
30 Code APP-32 through APP-33 appears only when APP-01 is set to Draw.
76
Chapter 5 - Parameter List
77
Chapter 5 - Parameter List
Notes:
78
CHAPTER 6 - PARAMETER DESCRIPTION
6.1 Drive group [DRV] l Setting the DRV-04 [Frequency or Torque Mode]
Note: In torque mode, speed unit is automatically
displayed in [%].
DRV-00: Command Frequency or Command
Torque/ Output Current (LCD)
Setti Parameter
DRV-04 Programming Description
ng Name
DRV? Cmd. Freq* 1. In DRV-00, press the [PROG]
F* 0.00
00 0.00 Hz key. 2. Enter the desired freq. 3.
0 KeyPad-1
Factory Default: 0.00 Hz 0.00 Press the [ENT] key to write the
new value into memory.
1. In DRV-00, press the [PROG]
* In Torque mode: LCD display - Cmd. Trq Digital freq.
key. 2. Press the [(Up)] or
7 Segment - r (Rpm) command
[(Down)] key to set the desired
l In FU2-39 [Control Mode Selection], 4 1 KeyPad-2 freq., while the inverter keeps
(Sensorless_T) 6 (Vector_TRQ) is torque mode. running. 3. Press the [ENT] key
l DRV-00 [Command Frequency or Command to write the new value into
Torque] has two functions. memory.
Control terminal V1 Voltage
1) Digital frequency setting
2 V1 analog input (0 to 10V)
- When DRV-04 [Frequency or Torque Mode] is set to 0
See the description of I/O-01~05.
(KeyPad-1) or 1 (KeyPad-2), command freq is not
settable above FU1-20 [Maximum Frequency]. Analog Control terminal ICurrent
2) Monitoring function setting 3 I freq. analog input (4 to 20mA)
- Command frequency displayed during stop command See the description of I/O-06~10.
- Output current/frequency displayed during run. Control terminal V1+I
4 V1+I (0-10V/4-20mA) Analog input.
See the description of I/O-01~10.
Analog/digital frequency command setting in DRV-04
[Frequency or Torque Mode]:
79
Chapter 6 - Parameter Description [DRV]
Set freq.
I/O-08
I/O-05 Terminal I ( 0 ~ 20 mA )
I/O-07 I/O-09
I Minimum I Maximum
current current
I/O-03
V1 analog input (0~10V)
I/O-02 I/O-04
Related Functions: DRV-04 [Frequency or Torque Mode]
V1 Minimum V V1 Maximum V DRV-16 [Speed Unit Selection]
FU1-20 [Maximum Frequency]
FU2-39 [Control Mode Selection]
I/O-1~10 [Analog Frequency
I/O-06~10 [Analog Current Input I Signal adjustment] Command/Torque]
80
Chapter 6 - Parameter Description [DRV]
The acceleration and deceleration time can be changed FU2-71 [Accel/Decel time scale]
to a preset transient time via multi-function inputs. By
setting the multi-function inputs (P1, P2, P3) to XCEL-L, l Set the Accel / Decel time unit.
XCEL-M, XCEL-Hrespectively, the Accel and Decel
time set in I/O-25 to I/O-38 are applied according to the Setting Unit Description
binary inputs of the P1, P2, P3. Minimum 0 sec settable
0 0.01 sec
Output Frequency Maximum 60 sec settable
Minimum 0 sec settable
Max. Freq. 1 0.1 sec Maximum 600 sec settable
(Factory setting)
Minimum 0 sec settable
2 1 sec
Maximum 6000 sec settable*
Related Functions: FU1-20 [Max freq] DRV-03: Drive Mode (Run/Stop Method)
FU2-70 [Reference freq. for Accel/Decel]
FU2-71 [Accel/Decel time scale]
DRV? Drive mode
I/O-12 to I/O-14 [Multi- function input 03 1
terminal P1, P2, P3] 03 Keypad
I/O-25 to I/O-38 [Acc/Dec time for step
frequency] Factory Default: Fx/Rx-1 1
n FU2-70: Selects the frequency to be targeted for acceleration
and deceleration. [Max Freq, Delta Freq]
Select the source of run/stop command.
n FU2-71: Selects the time scale. [0.01, 0.2, 1]
n I/O-12 to I/O-14: Sets the terminal function of P1, P2, P3 Setting Range
Description
terminal inputs. LCD 7-Seg
n I/O-25 to I/O-38: Presets the Accel/Decel time activated via Keypad 0 Run/Stop is controlled by Keypad.
multifunction inputs (P1, P2, P3) 1 Control Terminals FX, RX and 5G
Fx/Rx-1
control Run/Stop. (Method 1)
Note: I/O-12 to I/O-14: Sets the terminal function of P1, 2 Control Terminals FX, RX and 5G
Fx/Rx-2
P2, P3 terminal inputs. control Run/Stop. (Method 2)
81
Chapter 6 - Parameter Description [DRV]
Output Frequency
DRV-04: Frequency or Torque Mode (Frequency
/ Torque Setting Method)
Forward
Setting Range
Description
Run/Stop LCD 7-Seg
FX-CM ON
Frequency is set at DRV-00. The
frequency is changed by pressing PROG
RX-CM ON Direction Keypad-1 0 key and entered by pressing ENT key.
The inverter does not output the changed
[Drive Mode: Fx/Rx-2] frequency until the ENT key is pressed.
Frequency is set at DRV-00. Press
PROG key and then by pressing the ? ,
Keypad-2 1 ? key, the inverter immediately outputs
the changed frequency. Pressing the
ENT key saves the changed frequency.
Input the frequency reference (0-10V) to
V1 2 the V1 control terminal. Refer to the I/O-
01 to I/O-05 for scaling the signal.
Input the frequency reference (4~20mA)
I 3 to the I control terminal. Refer to the
I/O-06 to I/O-10 for scaling the signal.
Input the frequency reference (0~10V,
V1+I 4 4~20mA) to the V1,I control terminals.
The V1signal overrides the Isignal.
82
Chapter 6 - Parameter Description [DRV]
Binary Combination of
Output Frequency Output
P1, P2, P3 Step Speed
Frequency
Freq. Max Speed-L Speed-M Speed-H
0 0 0 DRV-00 Speed 0
1 0 0 DRV-05 Speed 1
Reference Freq. Range 0 1 0 DRV-06 Speed 2
1 1 0 DRV-07 Speed 3
Analog Signal Output Frequency
0V+4mA Input (V1+I)
10V+20mA
Speed 3
Speed 2
Related functions: DRV-00 [Digital Command Frequency or Speed 1
Command Torque] Time
FU2~39 [Control Mode Selection]
I/O-01~10 [Analog Voltage/Current input P1-CM ON ON
Time
signal adjustment]
P2-CM ON
Time
P3-CM
Time
[Step Frequency Output]
83
Chapter 6 - Parameter Description [DRV]
Related Functions: I/O-12 to I/O-14 [Reference Inputs] DRV-11: User Display Selection
I/O-17 [Filtering Time Constant]
I/O-21 to I/O-21 [Step Frequency 4~7] DRV? User disp
n I/O-01 to I/O-10: Scaling the analog input signals (V1 and I) 11 0.0
11 Out 0.0 V
for frequency reference.
n I/O-17: Adjusts the response sensibility of the input terminal Factory Default: 0.0 V 0.0
to eliminate contact noise.
n I/O-21 to I/O-24: Sets the step frequency from 4 to 7. This code displays the parameter selected in FU2-73
Note: The frequency setting method of Speed 0is [User Display]. There are types of parameters in FU2-73:
decided by DRV-04. Voltage, Watt and Torque.
This code displays the motor speed in RPM while the [Fault Contents]
motor is running. Fault (Trip)
Keypad display
Use the following equation to scale the mechanical LCD 7-Segment
Over Current
speed using FU2-74 [Gain for Motor Speed display] if Over-Current 1 OC
1
you want to change the motor speed display to rotation
Over-Voltage Over Voltage OV
speed (r/min) or mechanical speed (m/min).
External Trip Input A External-A EXTA
Emergency Stop (Not Latched) BX BX
Motor speed = 120 * (F/P) * FU2-74
Low-Voltage Low Voltage LV
Where, F= Output Frequency and P= the Number of Motor Poles
Fuse Open Fuse Open FUSE
Ground Fault Ground Fault GF
Over-Heat on Heat sink Over Heat OH
DRV-10: DC Link Voltage
Electronic Thermal Trip E-Thermal ETH
Over-Load Trip Over Load OLT
DRV? DC link vtg
10 ---- Inverter H/W Fault
10 ----- V - EEP Error - ADC Offset HW-Diag HW
Factory Default: ---- V ---- - WDOG Error - In-Phase Open
External Trip Input B External-B EXTB
This code displays the DC link voltage inside the inverter. Over-Current 2 Arm Short ASHT
Option Error Option OPT
Output Phase Loss Phase Open PO
Inverter Over-Load Inv. OLT IOLT
84
Chapter 6 - Parameter Description [DRV]
Factory Default: 0
DRV-20: FU1 Group Selection
This code sets the motor direction when using the 7- (7-Segment keypad)
Segment keypad.
DRV-21: FU2 Group Selection
7-Segment Display Description (7-Segment keypad)
0 Run to forward direction
1 Run to reverse direction
DRV-22: I/O Group Selection
(7-Segment keypad)
DRV-14: Command/Output Frequency Display
(LCD Keypad) DRV-23: EXT Group Selection
(7-Segment keypad)
DRV?TAR 0.00Hz
14 OUT 0.00Hz DRV-24: COM Group Selection
Factory Default: 0.00Hz
(7-Segment keypad)
This code shows the Command (Target) Frequency set DRV-25: APP Group Selection
in DRV00 and inverter Output Frequency. (7-Segment keypad)
DRV-15: Reference/Feedback Frequency Display Select the desired group and press the PROG/ENT key
(LCD Keypad) to move into the desired group. The parameter in the
group can be read and written after moving into the
DRV?REF 0.00Hz desired group.
15 FBK 0.00Hz
Factory Default: 0.00Hz
85
Chapter 6 - Parameter Description [DRV]
Notes:
86
Chapter 6 - Parameter Description [FU1]
87
Chapter 6 - Parameter Description [FU1]
Output Frequency
[Accel/Decel Pattern: Linear]
Output Frequency
Time
Output Voltage
Time
Time
[Accel/Decel Pattern: S-curve]
Stop Command
FX-CM ON
Output Frequency Time
[Stop Mode: Decel]
Output Frequency
Time
t1: FU1-09
FU1-07: Stop Mode t2: FU1-11
FU1-10
[DCBr Value]
FU1? Stop mode
07 0 Time
07 Decel
t1 t2
Factory Default: Decel 0 Stop Command
FX-CM ON
Sets the stopping method for the inverter. Time
88
Chapter 6 - Parameter Description [FU1]
89
Chapter 6 - Parameter Description [FU1]
FU1-12: Starting DC Injection Braking Time Related Functions: FU2-33 [Rated Current of Motor]
FU1-13: Staring DC Injection Braking Time n FU2-33: the DC current is limited by this parameter.
FU1? DcSt value Note: The DC injection braking function does not function
12 50
12 50 % when either FU1-12 or FU1-13 is set to 0.
Factory Default: 50 % 50 Note: FU1-12 [Starting DC Injection Braking Voltage] is
also used as the DC Injection Braking Voltage for the
FU1? DcSt time multifunction input when the multifunction input is set to
13 0.0
13 0.0 sec DC braking.
Inverter holds the starting frequency for Starting DC FU1-14: Pre-excitation Time
Injection Braking Time. It outputs DC voltage to the
motor for FU1-13 [Starting DC Injection Braking Time] FU1? PreExTime
14 1.0
with the FU1-12 [Starting DC Injection Braking Voltage] 14 1.0 sec
before accelerating. Factory Default: 1.0 sec 1.0
Output freq
FU1-12
Time [Hz]
t1 t1: FU1-13 [Starting DC Injection
Braking Time]
Output Current
T1 = Pre-excitation time
Time Output
voltage
[V]
Run Command
FX-CM
FX-CM ON
Time
90
Chapter 6 - Parameter Description [FU1]
FU1-15: Hold Time Code LCD display Factory setting Setting range
FU1-16 Flux Force 100 [%] 100 ~ 500 [%]
FU1? Hold Time
15 1000
15 1000 ms
Factory Default: 1000 ms 1000 Motor magnetic flux
FU1-16 [Pre-excitation Current] is applied during FU1-14. FU1-20 [Maximum Frequency] is the maximum output
When the motor magnetic flux increases to match the frequency of the inverter. Make sure this maximum
rated magnetic flux, pre-excitation current starts to frequency does not exceed the rated speed of the motor.
decrease. When the motor magnetic flux reaches to the FU1-21 [Base Frequency] is the frequency where the
rated magnetic flux, the pre-excitation current matches inverter outputs its rated voltage. In case of using a
the rated pre-excitation current. 50Hz motor, set this to 50Hz.
FU1-22 [Starting Frequency] is the frequency where the
inverter starts to output its voltage.
91
Chapter 6 - Parameter Description [FU1]
FU1-25
Output
Frequency Time
FU1-22. FU1-21.
FU1-20 [Freq. limit: Yes]
Note: If the command frequency is set lower than the
starting frequency, inverter does not output voltage to Note: Frequency limit does not work during accelerating
motor. and decelerating.
FU1-23 selects the limits for the inverter operating This function is used to increase the starting torque at
frequency. If FU1-23 is set to Yes, inverter operates low speed by increasing the output voltage of the
within the upper and lower limit setting. The inverter inverter. If the boost value is set too high than required, it
operates at the upper or the lower limit when the may cause the motor flux to saturate, causing over-
frequency reference is outside the frequency limit range. current trip. Increase the boost value when there is
excessive distance between inverter and motor.
92
Chapter 6 - Parameter Description [FU1]
[Auto Torque Boost]: Inverter outputs high starting [Linear] pattern is used where constant torque is
torque by automatic boosting according to the load. required. This pattern maintains a linear volts/frequency
Note: Auto torque boost is only available for the 1st motor. ratio from zero to base frequency. This pattern is
Manual torque boost must be used for the 2nd motor. appropriate for constant torque applications.
Note: The auto torque boost value is added to the
manual torque boost value. [Square] pattern is used where variable torque is
Note: Auto torque boost is available only when FU2-40 required. This pattern maintains squared volts/hertz ratio.
[Control Mode] is set to V/F. This pattern is appropriate for fans, pumps, etc.
Note: Conduct Auto tuning in FU2-41 [Auto tuning] to use
Auto torque boost effectively. [User V/F] pattern is used for special applications. Users
can adjust the volts/frequency ratio according to the
Output Voltage
application. This is accomplished by setting the voltage
and frequency, respectively, at four points between
100% starting frequency and base frequency. The four points
of voltage and frequency are set in FU1-30 through FU1-
Forward and Reverse direction 37.
(Set the same value for FU1-27
and FU1-28) Output Voltage
Manual
Boost 100%
Output
Value
Frequency
Freq. Base
Output
Output Voltage Frequency
Freq. Base
100%
Forward Direction - Motoring [V/F Pattern: Linear]
(Set FU1-27 to a value)
Output Voltage
Reverse Direction - Regenerating
Manual (Set FU1-28 to 0) 100%
Boost
Output
Value
Frequency
FU1-21
FU1-31
Output
This is the pattern of voltage/frequency ratio. Select the FU1-30 FU1-36 Frequency
proper V/F pattern according to the load. The motor FU1-32 FU1-34 Freq. Base
torque is dependent on this V/F pattern.
[V/F Pattern: User V/F]
93
Chapter 6 - Parameter Description [FU1]
FU1-30 ~ FU1-37: User V/F Frequency and Related Functions: FU1-21 [Base Frequency]
Voltage FU1-22 [Starting Frequency]
FU1-29 [Volts/Hz Pattern]
FU1? User freq 1
30 15.00 FU1-38: Output Voltage Adjustment
30 15.00 Hz
Factory Default: 15.00 Hz 15.00
FU1?Volt control
38 100
38 100.0 %
FU1? User volt 1 Factory Default: 100
31 25 100.0 %
31 25 %
This function is used to adjust the output voltage of the
Factory Default: 25 % 25
inverter. This is useful when using a motor with a lower
rated voltage than the main input voltage. When this is
set at 100%, inverter outputs its rated voltage.
Output Voltage
FU1? User freq 4
36 60.00
36 60.00 Hz 100%
Output Voltage
FU1-39: Energy Save Level
100%
FU1-37 FU1? Energy save
39 0
39 0 %
FU1-35
FU1-33 Factory Default: 0 % 0
FU1-31
Output This function is used to reduce the output voltage in
FU1-30 FU1-36 Frequency applications that do not require high torque and current
FU1-32 FU1-34 Freq. Base at its steady speed. The inverter reduces its output
voltage after accelerating to the reference frequency
[User V/F] (steady speed) if the energy save level is set at 20%.
This function may cause over-current trip due to the lack
Note: When the User V/Fis selected, the torque boost of output torque in a fluctuating load.
of FU1-26 through FU1-28 is ignored. This function does not work with 0% set point value.
94
Chapter 6 - Parameter Description [FU1]
FU1-51
FU1-50: Electronic Thermal (Motor i2t) Selection
[ETH 1min]
FU1-51: Electronic Thermal Level for 1 Minute
FU1-52: Electronic Thermal Level for
Continuous FU1-52
FU1-53: Electronic Thermal Characteristic [ETH cont]
(Motor type) selection Trip Time
1 minute
These functions are to protect the motor from [Motor i2 t Characteristic Curve]
overheating without using additional thermal overload
relay. Inverter calculates the temperature rising of the
FU1? Motor type
motor using several parameters and determines whether 53 0
or not the motor is overheated. Inverter will turn off its 53 Self-cool
output and display a trip message when the electronic Factory Default: Self-cool 0
thermal feature is activated.
To make the ETH function (Motor i 2t) work correctly, the
motor cooling method must be selected correctly
FU1? ETH select according to the motor.
50 0
50 --- No ---
[Self-cool] is a motor that has a cooling fan connected
Factory Default: No 0
directly to the shaft of the motor. Cooling effects of a
This function activates the ETH parameters by setting self-cooled motor decrease when a motor is running at
Yes. low speeds. The motor current is derated as the motor
speed decreases.
FU1? ETH 1min
51 180 % 51 180 [Forced-cool] is a motor that uses a separate motor to
power a cooling fan. As the motor speed changes, the
Factory Default: 180 % 180
cooling effect does not change.
This is the reference current when the inverter
determines the motor has overheated. It trips in one
95
Chapter 6 - Parameter Description [FU1]
Output Current
Output Current
Forced-Cool
FU1-54
100%
[OL Level]
95%
Time
Self-Cool
FU1-54
65% [OL Level]
AXA-AXC ON
20Hz 60Hz Time
[Load Current Derating Curve] t1 t1
t1: FU1-55 [Overload Warning Time]
Note: Despite the motor current changing frequently due
to load fluctuation or acceleration and deceleration, the [Overload Warning]
inverter calculates the i2 t and accumulates the value to
protect the motor.
Related Functions: FU2-33 [Rated Motor Current]
Related Functions: FU2-33 [Rated Motor Current] I/O-44 [Multi-function Auxiliary Contact
Output]
FU1? OL time
55 10.0
55 10.0 sec FU1? OLT level
57 180
57 180 %
Factory Default: 10.0 sec 10.0
Factory Default: 180 % 180
The inverter generates an alarm signal when the output
current has reached the FU1-54 [Overload Warning
Level] for the FU1-55 [Overload Warning Time]. The FU1? OLT time
58 60.0
alarm signal persists for the FU1-55 even if the current 58 60.0 sec
has become the level below the FU1-54. Factory Default: 60.0 sec 60.0
Multi-function output terminal (AXA-AXC) is used as the Inverter cuts off its output and displays fault message
alarm signal output. To output the alarm signal, set I/O when the output current persists over the FU1-57
44 [Multifunction Auxiliary Contact Output] to OL. [Overload Trip Level] for the time of FU1-58 [Overload
Note: Inverter is not tripped by this function. Trip Time]. This function protects the inverter and motor
Note: The set value is the percentage of FU2-33 [Rated from abnormal load conditions.
Motor Current].
96
Chapter 6 - Parameter Description [FU1]
Note: The set value is the percentage of FU2-33 [Rated FU1-59 [Stall Prevention Mode Selection]
Motor Current]. Setting Range
FU1-59 Description
3rd bit 2nd bit 1st bit
Stall Prevention during
0 0 1 001
Output Current Acceleration
Stall Prevention during Steady
0 1 0 010
FU1-57 Speed
[OLT Level] Stall Prevention during
1 0 0 100
Deceleration
Time
When FU1-59 is set to 111, stall prevention works during
FU1-57 accelerating, steady speed and decelerating.
[OLT Level]
FU1- 58 [OLT Time] Note: The acceleration and deceleration time may take
longer than the time set in DRV-01, DRV-02 when Stall
Output Frequency
Overload Trip Prevention is selected.
Note: If stall prevention status persists, inverter may stop
during acceleration.
Time
Output Current
[Overload Trip Operation] FU1-60
[Stall Level]
Time
Related Functions: FU2-33 [Rated Motor Current]
FU1-60
[Stall level]
Output Current
FU1? Stall level FU1-60
60 180 [Stall Level]
60 180 %
Factory Default: 180 % 180 Time
FU1-60
This function is used to prevent the motor from stalling [Stall Level]
by reducing the inverter output frequency until the motor
current decreases below the stall prevention level. This Output Frequency
function can be selected for each mode of acceleration,
steady speed, and deceleration via bit combination.
97
Chapter 6 - Parameter Description [FU1]
DC Link Voltage
390VDC or
680V DC
Time
Output Frequency
Time
99 1
Factory Default: 1
98
Chapter 6 - Parameter Description [FU2]
99
Chapter 6 - Parameter Description [FU2]
FU2? jump lo 1
11 10.00
FU2? Dwell time 11 10.00 Hz
08 0.0
08 0.0 sec
Factory Default: 10.00 Hz 10.00
Factory Default: 0.0 sec 0.0
FU2? jump Hi 3
16 35.00
16 35.00 Hz
Output Frequency
Factory Default: 35.00 Hz 35.00
Output Frequency
FU2-14
Run Command FU2-13
FX-CM ON FU2-16
Time
FU2-15
Mechanical Reference
Release Frequency
Brake Time 10Hz 20Hz 30Hz
100
Chapter 6 - Parameter Description [FU2]
Note: When the reference frequency is set inside the jump FU2-19: Input/Output Phase Loss Protection (Bit
frequency, the output frequency goes to the frequency Set)
marked by n symbol.
Note: If one frequency jump range is required, set all FU2? Trip select
19 00
ranges to the same range. 19 00
Factory Default: 00 00
FU2-17: Start Curve for S-Curve Accel/Decel This function is used to cut the inverter output off in case
Pattern of phase loss in either input power or inverter output.
FU2-18: End Curve for S-Curve Accel/Decel
Pattern FU2-19 [Phase Loss Protection Select]
Setting Range
FU2-19 Description
FU2? Start Curve 2nd bit 1st bit
17 40 0 0 00 Phase loss protection does not work
17 40 %
0 1 01 Protect inverter from output phase loss
Factory Default: 40% 40 1 0 10 Protect inverter from input phase loss
Protect inverter from input and output
1 1 11
phase loss
FU2? End Curve
18 40 Related Functions: FU2-22 to FU2-25 [Speed Search]
18 40 %
Factory Default: 40% 40
This parameter is used to adjust the Accel and Decel FU2-20: Power ON Start Selection
pattern when S-Curveis selected in FU1-05 and FU1-
06 respectively. To use this function, the Reference FU2?Power-on run
Frequency for Accel and Decel set in FU2-70 should be 20 0
20 --- No ---
set to Delta freq.
Factory Default: No 0
Linear Linear
[S-Curve Adjustment]
101
Chapter 6 - Parameter Description [FU2]
Time
Output Frequency
Time
No Effect Start
FX-CM ON ON
Time
Time
RST-CM ON Time
No Effect Start
Time Time
Output Frequency Start
FX-CM ON
Time
RST-CM ON
Time
Time
Start [Reset restart: Yes]
FX-CM ON
Time Note: In case of using Reset Restartto Yes, make sure
[Power ON Start: Yes] to utilize appropriate warning notices to minimize the
potential for injury or equipment damage.
Note: In case of using Power ON Startto Yes, make
sure to utilize appropriate warning notices to minimize the Related Functions: FU2-22 ~ FU2-25 [Speed Search]
potential for injury or equipment damage.
Related Functions: FU2-22 ~ FU2-25 [Speed Search] FU2-22: Speed Search Selection (Bit Set)
FU2-23: Current Limit Level During Speed
Search
FU2-21: Restart After Fault Reset FU2-24: P Gain During Speed Search
FU2-25: I Gain During Speed Search
FU2? RST restart
21 0
21 --- No --- FU2?Speed Search
22 0000
22 0000
Factory Default: No 0
Factory Default: 0000 0000
If FU2-21 is set to Yes, inverter will restart after the
RST (reset) terminal has been reset a fault.
If FU2-21 is set to No, restart the inverter by cycling the FU2? SS Sup-Curr
23 150
FX or RX terminal to CM terminal after the fault has 23 150 %
been reset. If the motor is rotating by inertia at the time Factory Default: 150 % 150
power is restored, the inverter may trip. To avoid this trip,
use Speed Searchfunction by setting FU2-22 to xx1x.
102
Chapter 6 - Parameter Description [FU2]
FU2? SS P-gain
24 100 Input Power
Input Power loss
24 100
Factory Default: 100 100
Time
FU2? SS I-gain Motor Speed
25 200
25 200
Factory Default: 200 200
103
Chapter 6 - Parameter Description [FU2]
Output Frequency
Time [sec]
Motor speed [rpm]
t: FU2-27
t t
Time
Output vtg [V] Time [sec]
1st Fault 2nd Fault
FU2? SS blk time Note: This parameter is not valid when low voltage
28 1.0
28 1.0 sec (LV) fault or instant power loss (within 15msec)
Factory Default: 1.0 sec 1. 0 occurs.
The inverter starts speed search func tion after the preset
time t1 elapses. Set the desired time for inverter to FU2-30: Rated Motor Selection
restart the previous operation using Speed search FU2-31: Number of Motor Pole
function. Speed search function [FU2-22] is activated FU2-32: Rated Motor Slip
automatically during exchanging function. FU2-33: Rated Motor Current
FU2-34: No Load Motor Current
Factory Setting FU2-36: Motor Efficiency
Code Keypad display Description FU2-37: Load Inertia
setting Range
Speed search
FU2-28 SS blk time hold time during 1 sec 0 ~ 60 sec If you do not set these values, inverter will use its default
speed search values.
FU2?Motor select
30 0
30 0.75kW
Factory Default: 0.75 kW 0
(This value is set according to the inverter model automatically)
104
Chapter 6 - Parameter Description [FU2]
Factory Default: 3.00 Hz 3.00 (This value is set according to the motor capacity set in FU2-30)
This is used in Slip Compensationcontrol. If you set This value is used for calculating the output wattage
this value incorrectly, motor may stall during slip when FU2-72 is set to Watt.
compensation control. (See motor nameplate)
FU2?Inertia rate
37 0
37 0
FU2? Rated-Curr
33 3.6 Factory Default: 0 0
33 3.6 A
Factory Default: 3.6 A 3.6 This parameter is used for sensorless control, minimum
(This value is set according to the motor capacity set in FU2-30) Accel/Decel, optimum Accel/Decel and speed search.
This is very importance parameter that must be set For better control performance, this value must be set as
correctly. This value is referenced in many other inverter exact as possible.
parameters. (See motor nameplate)
Set 0for loads that has load inertia less than 10 times
FU2? Noload-Curr that of motor inertia.
34 1.8
34 1.8 A
Set 1for loads that have load inertia about 10 times
Factory Default: 1.8 A 1.8 that of motor inertia.
(This value is set according to the motor capacity set in FU2-30)
105
Chapter 6 - Parameter Description [FU2]
l V/F control:
LCD
Code Description Setting Setting range This parameter controls the voltage/frequency ratio
Display
constant. It is recommended to use the torque boost
FU2- Carrier
Carrier freq 5 [kHz] 1 ~ 15 [kHz] function when a greater starting torque is required.
38 Frequency
Related function: FU1-26~28 [Torque boost]
This parameter affects the audible sound of the motor,
noise emission from the inverter, inverter termperature, l Slip compensation:
and leakage current. If the ambient temperature where This function is used to maintain constant motor speed.
the inverter is installed is high or other equipment may To keep the motor speed constant, the output frequency
be affected by potential inverter noise, set this value varies within the limit of slip frequency set in FU2-32
lower. If set above 10kHz, use it by reducing 5%[1kHz] according to the load current. For example, when the
of the rated current. Setting Carrier freqeuncy set below motor speed decreases below the reference speed
2.5[kHz] when the FU2-39 [Control mode selection] is (frequency) due to a heavy load, the inverter increases
set to Vector_SPD, Vector_TRQ could weaken the the output frequency higher than the reference
control performance. frequency to increase the motor speed. The inverter
Note) Max carrier frequency for inverters above increases or decreases the output by delta frequency
40HP(30kW) are indicated as below; shown below.
200V 400V
30/37kW (40/50HP) 10kHz 10kHz Delta freq = Rated slip * (Output current - Motor
45/55kW (60/75HP) 8kHz 8kHz No load current) / rated current - Motor No load
75kW (100HP) - 7kHz current)
Output freq = Reference freq + Delta freq
Max carrier frequency for DB integrated models
(11~22kW/15~30HP) is 10kHz.
Note: Motor parameters must be set correctly for
optimal performance of control.
FU2-39: Control mode selection FU2-32~36 [Motor related parameters] is automatically
determined by FU2-30 [Rated Motor selection]. Most
FU2?Control mode
39 0 suitable motor capacity corresponding inverter capacity
39 V/F is set as factory setting, but the following setting value
Factory Default: V/F 0 can be adjusted if necessary.
106
Chapter 6 - Parameter Description [FU2]
l Sensorless_S (Sensorless vector speed control) Precautions When Using Sensorless Vector Control
Vector_SPD (Vector control speed) operation: Forced-cooling should be used for the motor when
Use it when 1) high starting torque needed at low speed the average operating speed is under 20Hz and
2) load fluctuation is high 3) rapid response needed. To more than 100% load is used constantly.
activate this function, set FU2-30~37 and FU2-39 The motor may rotate 0.5% faster than the
properly. maximum speed if the motor temperature does not
If not using LG 220V/440V Class motor: Set Yes in FU2- reach normal operating temperature.
40 [Auto tuning] first. Installing the DB (Dynamic Brake) braking unit
Vector_SPD control is O nly valid when Sub-B board is option can improve the performance during
mounted (Speed-detecting Encoder installed to the regeneration for systems with frequent acceleration
motor). and deceleration operations.
Utilize the auto-tuning feature when the motor
Related Functions: FU2-30~37 [Motor related parameters] reaches normal temperature (average temperature
FU2-41~44 [Motor constant] where the motor normally operates).
FU2-45~46 [P/I gain for Sensorless] Output torque may be reduced when an output filter
EXT-25~26 [P/I gain for Vector_SPD], option is used between the inverter and the motor.
EXT-27~28 [Torque limit for Vector_SPD]
If the speed is unstable when the FU238 [Carrier
Frequency Selection] is set to a value more than
Conditions for Sensorless Vector Control 10kHz, change the setting to 5~10kHz.
Conditions for sensorless control are as follows. If one of Over current fault can occur if the FU2-41 [Stator
the following conditions is not satisfied, the inverter may Resistance (Rs)] is set to a value more than twice
malfunction with insufficient torque, irregular rotation, or the auto tuned value
excessive motor noise. It is recommended to use V/F Max setting range is 300 Hz.
control.
Use a motor capacity that is equal to or one
horsepower lower than the inverter capacity. Detail Tuning Method for Sensorless Vector Control
Two different kinds of motor parameters can be set Adjust the FU234 [No Load Motor Current (RMS)]
for one inverter, but use only one motor parameter value larger or smaller by 5% units if the current is
in Sensorless control mode. larger or smaller than that of V/F control with small
If the motor in use is not LG 220V/440V Class load.
motor or using 220V/380V dual use motor, utilize Adjust the FU232 [Rated Motor Slip] value larger
the auto tuning feature in FU2-40 [Auto tuning] or smaller by 5% units if the speed is faster or
before starting. slower than that of V/F control with small load.
Set appropriate values for the electronic thermal
function, the overload limit function and the stall l Sensorless_T(Sensorless Vector Torque)
prevention. The set values should exceed 150% of Operation:
the rated motor current. All settings are the same as Sensorless_S except
When DRV04 [Frequency Mode] is set to V1, I, using torque reference for torque control.
or V1+I, eliminate any potential noise influence
l Vector_TRQ (Vector control torque) Operation:
with the frequency reference. All settings are the same as Vector_SPD except
The number of the motor pole should be 2 pole, 4 using torque reference for torque control.
pole, or 6 pole.
The distance between the inverter and the motor
should not exceed 100m (328 ft).
107
Chapter 6 - Parameter Description [FU2]
108
Chapter 6 - Parameter Description [FU2]
FU2-40 LCD display Description [Keypad error display after Encoder test]
0 No Auto-tuning disabled Display
Code Description
Auto-tuning all LED 7-Segment
1 All
parameters T6 Displayed when incorrect
Enc Err
Stator resistance (Rs) FU2- Encoder wiring error occurs
2 Rs + Lsigma and Leakage inductance 40 T7 Displayed when Encoder
Enc Rev
(Lsigma) Auto- tuning wiring is connected reversly.
3 Enc Test PG status check
Rotor constant(Tr)
4 Tr
calculation [Motor parameter display corresponding to inverter
capacity]
Note 1: Ls and Noload-Curr are only valid during Motor inverter Motor parameter
Class
Rotation mode. capacity Rs Lsigma Ls Tr
Note 2: The motor constants values change with 0.8[kW] ~ X.XXX X.XX X.XX XXX
temperature change, so auto tuning is to be conducted 5.5[kW] ohm mH mH ms
200V
after the temperature of the motor is stabilized. X.X X.XXX X.XX XXX
7.5[kW] ~ 55[kW]
Note 3: The auto-tuning result could be different unless mohm mH mH ms
LG motor is used. 0.8[kW] ~ X.XX XXX
Note 4: The actual motor parameters (Rs, Rr, Lsigma, X.X mH X. mH
1.5[kW] ohm ms
Tr) can be used or set by user. X.XXX X.XX XXX
400V 2.2[kW] ~ 15[kW] X.X mH
ohm mH ms
Code LCD display Name Description 18.5[kW] ~ X.X X.XXX XXX
X.XX
No Load 75[kW] mohm mH ms
Setting and display the
FU2- Motor Note: For 7-segment Keypad, parameter unit is not
Noload-Curr No Load Motor Current
34 Current displayed.
(RMS)
(RMS)
FU2-
Auto tuning Auto Tuning Auto-tuning enable Related Functions: FU2-30~37 [Motor related parameters]
40
FU2-39 [Control mode selection]
FU2- Stator Setting and display the EXT-01 [Sub Board Type Display]
Rs
41 resistance Stator resistance Rs EXT-14 [Encoder Feedback Frequency]
FU2- Leakage Setting and display the EXT-15 [Pulse Input Signal Selection]
Lsigma
42 inductance Lsigma
FU2- Stator Setting and display the
Ls
43 inductance Stator inductance Ls FU2-45: P Gain for Sensorless Control
FU2- Rotor Setting and display the FU2-46: I Gain for Sensorless Control
Tr
44 constant Rotor constant Tr.
FU2? SL P-gain
[Keypad display during Auto-tuning of motor parameters] 45 1000
45 1000
Display Factory Default: 1000
Code Description 1000
LED 7-Seg.
T1 Displayed during Stator SL P-gain is the proportional gain of speed controller. If
Rs Tuning
resistance (Rs) Auto- tuning this value is set high, you can get fast speed response
T2 Displayed during Leakage
Lsigma characteristic. However, if this value is set too high, the
inductance (Lsigma) auto-
Tuning steady state characteristics may become unstable.
tuning.
FU2- T3 Displayed during Stator
40 Ls Tuning inductance (Ls) and No-load FU2? SL I-gain
46 100
current auto- tuning. 46 100
T4 Displayed during Encoder auto-
ENC Test Factory Default: 100 100
tuning.
T5 Displayed during Rotor filter
Tr Tuning
time constant (Tr) auto- tuning
SL I-gain is the integral gain of speed controller. If this
value is set low, you can get better transient response
characteristic and steady state characteristic . However,
if this value is set too low, there may be an overshoot in
speed control.
109
Chapter 6 - Parameter Description [FU2]
FU2-48: PID F Gain Set the proportional gain for PID control. When P-Gain is
FU2-49: PID Reference Mode Selection set at 100% and I-Time at 0.0 second, it means the PID
FU2-50: PID Output Direction Selection controller output is 100% for 100% error value. P-Gain is
set to 50% and I- Time to 0.0 sec, PID controller output
FU2? PID F-Gain becomes 50% for 100% error value.
48 0.0
48 0.0 %
FU2? PID I-time
Factory Default: 0.0% 0.0 53 10.0
53 10.0 sec
This code sets F Gain value for use of Feed Forward Factory Default: 10.0 sec 10.0
control.
110
Chapter 6 - Parameter Description [FU2]
Set the integral gain for PID control. This is the time the
PID controller takes to output 100% for 100% error value. This code sets the scale of P-Gain and P2-Gain. (FU2-
52, FU2-59)
FU2? PID D-time
54 0.0
54 0.0 ms l PID output value can be set to 0by setting a multi-
Factory Default: 0.0 ms 0.0
function input terminal (P1 ~ P6) to Open loopin
I/O-12 ~ I/O-14 or EXT -02 ~ EXT -04.
Set the differential gain for PID control.
l The accumulated value by I-Gain can be set to 0
FU2? PID limit-H by setting a multi-function input terminal (P1 ~ P6) to
55 60.00
55 60.00 Hz iTerm Clearin I/O-12 ~ I/O-14 or EXT -02 ~ EXT -04.
Factory Default: 60.00 Hz 60.00
l The second P-Gain can be selected for PID
This is the frequency upper limit at which the output controller by setting a multi-function input (I/O-12 ~
frequency is limited during PID control. I/O14 or EXT -02 ~ EXT -04) to Open-loop.
FU2?P-gain Scale
60 100.0
60 100.0 %
Factory Default: 100.0 % 100.0
111
Chapter 5 - Parameter Description [FU2]
PID output
direction:
(Target)
Freq
Sampling
Time
(10msec) PID F Gain: Feed
Forward Multi-function
PID Ref input terminal
setting Kf (P1~P6) setting FU2-
proc PI mode
Freq DRV- PID Band I/O- 47
Aux Ref Mode PID upper limit
Mode 04 frequency 12~14
FU2- FU2-
FU2- 62 EXT- 2~4
49 FU2-
55 PID
Keypad-1 61
Keypad-2
DRV- PID REF Band Con Accel/
15 Display Gain Limit
V1 0 Decel
I
V2
PID DRV-
1, 2 proc PI dis 14
3, 4, 5 wTarFreq
FU2-58
PID FBK
FU2-
FU2- select PID Gain When PID error > PID
56
Aux Ref Mode 49 FU2-51 Output Band freq. & during
PID Low Limit Acceleration
Frequency
Keypad-1 DRV- PID FBK
Keypad-2 I 15 Display
V1 V1
I
V2
V2
KI
KD
PID
112
Chapter 6 - Parameter Description [FU2]
R U
Power
Supply S V M
T W
G
PUMP
FX FWD Run/Stop
RX REV Run/Stop
PID Control
Selection P1 (Setting: Open-loop)
CM Common Terminal
VR Power for Speed Signal
(+12V, 10mA) (OUT) (COM) (24V)
Set point
V1 Speed Signal Input
setting
0-10V (1kohm)
Feedback (4~20mA)
0V 24V
Power
Supply
AC220V 50/60 Hz
113
Chapter 6 - Parameter Description [FU2]
FX Setting Range
Description
LCD 7-Seg
The Accel/Decel time is changed by 0.01
[Accel/Decel Change Operation] 0.01 sec 0 second. The maximum setting range is
600 seconds.
The Accel/Decel time is changed by 0.1
0.1 sec 1 second. The maximum setting range is
FU2-70: Reference Frequency for Accel/Decel 6000 seconds.
The Accel/Decel time is changed by 1
FU2?Acc/Dec freq 1 sec 2 second. The maximum setting range is
70 0 60000 seconds.
70 Max freq
Factory Default: Max freq 0
This is the reference frequency for acceleration and FU2-72: Power On Display
deceleration. If a decided Accel/Decel time from a
frequency to a target frequency is required, set this value FU2?PowerOn disp
72 0
to Delta freq. 72 0
Factory Default: 0 0
114
Chapter 6 - Parameter Description [FU2]
Note: The displayed vlaue of Wattis approximate l The inverter turns the DB turn on signal OFF when the
value. Continuous Turn On Time expires during dynamic
braking, and an over voltage fault could occur. When this
happens, increase the deceleration time or install an
FU2-74: Gain for Motor Speed Display
external high-duty DB resistor.
l Install an exterior high-duty DB resistor when the load
FU2? RPM factor
74 100 accelerates and decelerates frequently. Set the FU2-75
74 100 %
[DB Resistor Mode selection] to Ext. DB-R, and set the
Factory Default: 100 % 100 FU2-76 [Duty of DB Resistor]. Refer to Basic Wiring in
Chapter 1. Installation or Power Terminal Wiring.
This code is used to change the motor speed display to
l This does not apply to 40~100 HP inverters. They need
rotating speed (r/min) or mechanical speed (m/min). The
the Optional DB unit to use DB resistor.
display is calculated by following equation.
FU2-76: Duty of DB (Dynamic Braking) Resistor
Rotating speed = 120 x F / P, where F=Output frequency,
P= motor pole number FU2? DB %ED
76 10
76 10 %
Mechanical speed = Rotating speed x Motor RPM
Display Gain Factory Default: 10 % 10
115
Chapter 6 - Parameter Description [FU2]
This must be set when using an external DB resistor. l Exchange the motor connection from the 1st motor to the
The duty is calculated by %ED=Decel time * 100 / 2nd motor or the opposite when the motor is stopped.
(Accel time + Steady speed time + Decel time + Stop Over voltage or over current fault can occur when the
motor connection is exchanged during operation.
status time). l The User V/Ffunction of FU1-29 [V/F Pattern] is used
for both the 1st motor and the 2nd motor.
FU2-79: Software Version
FU2-91: Parameter Read
FU2? S/W Version FU2-92: Parameter Write
79 X.X
79 Ver X.X
Factory Default: Ver. X.X X.X
FU2? Para. read
91 --- No ---
Displays the software version. This will vary depending
Factory Default: No
on software version integrated.
Deceleration time
LE-200
SHIFT
ESC
FU2-85 FU1-27
Forward torque boost
[2nd F-boost] [Fwd Boost]
FU2-86 FU1-28
Reverse torque boost
[2nd R-boost] [Rev Boost]
FU2-87 FU1-60
Stall prevention level
[2nd Stall] [Stall Level]
FU2-88 FU1-51
ETH level for 1 minute DRV FU1 FU2 I / O EXT
116
Chapter 6 - Parameter Description [FU2]
This is used to initialize parameters back to the factory This function is used to lock the parameters from being
default values. Each parameter group can be initialized changed. When the parameters are locked, the display
separately. arrow changes from solid to dashed line.
The lock and unlock code is 12.
Setting Range
Description
LCD 7-Seg FU2-99: Return Code (7-Segment Keypad)
0 Displayed after initializing
No
parameters.
All Groups 1 All parameter groups are initialized 99 1
to factory default value.
DRV 2 Only Drive group is initialized.
3 Factory Default: 1
FU1 Only Function 1 group is initialized.
FU2 4 Only Function 2 group is initialized.
5 This code is used to exit a group when using a 7-
I/O Only Input/Output group is initialized.
EXT 6 Only External group is initialized.
segment keypad. After pressing PROG/ENT key, set the
Only Communication group is value to 1and press the PROG/ENT key again to exit.
COM 7
initialized.
APP 8 Only Application group is initialized. Related Functions: FU1-99 [Return Code]
I/O-99 [Return Code]
EXT-99 [Return Code]
Note: FU1-30 ~ FU1-37 [Motor Parameters] must be set COM-99 [Return Code]
first after initializing parameters.
117
Chapter 5 - Parameter Description [I/O]
I/O-01 ~ I/O-05: Analog Voltage Input (V1) Signal This is the inverter output maximum frequency when
Adjustment there is the maximum voltage (I/O-03) on the V1 terminal.
In torque mode, the display is changed to [%].
Setting FU2-39 [Control mode select] to Vector_Torque
This is used to adjust the analog voltage input signal
or Sensorless_T, the setting value is changed to Torque
when the frequency is referenced by the control terminal
value as below.
V1. This function is applied when DRV-04 is set to V1
or V1+I. Reference frequency versus Analog voltage
Code Factory Default Setting Range
input curve can be made by four parameters of I/O-02 ~
I/O-02 0 [V] 0 ~ 10 [V]
I/O-04. I/O-03 0 [%] 0 ~ 150[%]
I/O-04 10 [V] 0 ~ 10 [V]
I/O? V1 filter I/O-05 100 [%] 0 ~ 150[%]
01 10
01 10 ms
Factory Default: 10 ms 10 Reference Frequency
This is the minimum voltage of the V1 input at which [Reference Frequency vs. Analog Voltage Input, V1 (0 to 10V)]
inverter outputs minimum frequency.
Related Functions: DRV-04 [Frequency Mode]
I/O? V1 freq y1 FU1-20 [Maximum Frequency]
03 0.00
03 0.00 Hz
Factory Default: 0.00 Hz 0.00 I/O-06 ~ I/O-10: Analog Current Input (I) Signal
Adjustment
This is the inverter output minimum frequency when
there is the minimum voltage (I/O-02) on the V1 terminal. This is used to adjust the analog current input signal
In torque mode, the display is changed to [%]. when the terminal Ireferences the frequency. This
function is applied when DRV-04 is set to V1or V1+I.
Reference frequency versus Analog current input curve
can be made by four parameters of I/O-07 ~ I/O-10.
118
Chapter 6 - Parameter Description [I/O]
This is the minimum current of the Iinput at which Related Functions: DRV-04 [Frequency Mode]
inverter outputs minimum frequency. FU1-20 [Maximum Frequency]
I/O? I freq y1
08 0.00 I/O-11: Criteria for Analog Input Signal Loss
08 0.00 Hz
Factory Default: 0.00 I/O? Wire broken
0.00 Hz 11 0
11 None
This is the inverter output minimum frequency when
Factory Default: None 0
there is minimum current (I/O-07) on the Iterminal. In
torque mode, the display is changed to [%]. This is to set the criteria for analog input signal loss
when DRV-04 [Frequency Mode] is set to V1, Ior
I/O? I curr x2
09 20.00 V1+I. Following table shows the setting value.
09 20.00 mA Setting Range
Description
Factory Default: 20.00 mA 20.00 LCD 7-Seg
None 0 Does not check the analog input signal.
This is the maximum current of the Iinput at which The inverter determines that the frequency
1 reference is lost when the analog input
inverter outputs maximum frequency. half of x1
signal is less than half of the minimum
value (I/O-02 or I/O-07).
I/O? I freq y2 The inverter determines that the frequency
10 60.00
10 60.00 Hz 2 reference is lost when the analog input
below x1
signal is less than the minimum value (I/O-
Factory Default: 60.00 Hz 60.00 02 or I/O-07).
119
Chapter 6 - Parameter Description [I/O]
The following table shows the selection in I/O-48. Multi-function input terminals c an be defined for many
Setting Range
Description different applications. The following table shows the
LCD 7-Seg various definitions for them.
Continuous operating after loss of
None 0 Note: From 40HP and above inverter, only BX is
frequency reference.
Inverter cuts off its output after settable In I/O-94.
FreeRun 1 Setting Range
determining loss of frequency reference. Description
Inverter stops by its Decel pattern and LCD 7-Seg
Stop 2 Decel time after determining loss of Speed-L 0 Multi-step speed - Low
frequency reference. Speed-M 1 Multi-step speed - Mid
Speed-H 2 Multi-step speed - High
I/O-49 [Time out] sets the waiting time before
XCEL-L 3 Multi-accel/decel - Low
determining the loss of reference signal. Inverter waits to 4
XCEL-M Multi-accel/decel - Mid
determine the loss of a reference signal until times out. XCEL-H 5 Multi-accel/decel - High
Dc-brake 6 DC injection braking during stop
Command frequency can be issued as Rpm when 2nd Func 7 Exchange to 2nd functions
setting rpm in DRV-16 [Hz/Rpm Display] and as Torque Exchange 8 Exchange to commercial power line
-Reserved- 9 Reserved for future use
reference when FU2-39 [Control Mode Select]. Torque
Up 10 Up drive
reference sets as the percentage of Rated Torque 11
Down Down drive
Current. 3-Wire 12 3 wire operation
Ext Trip-A 13 External trip A
Note: I/O-48 and I/O-49 also apply when DRV-04 is set Ext Trip-B 14 External trip B
to Keypad-1or Keypad-2for determining the loss of iTerm Clear 15 Used for PID control
command frequency. 16 Exchange between PID mode and
Open-loop
V/F mode
Related Functions: DRV-04 [Frequency Mode] 17 Exchange between Option and
Main-drive
I/O-02 [V1 Input Minimum Voltage] Inverter
Analog hold 18 Hold the analog input signal
I/O-07 [I Input Minimum Current]
XCEL stop 19 Disable accel and decel
I/O-48 [Lost command]
P Gain2 20 Used for PID control
I/O-49 [Time out]
SEQ-L 21 Sequence operation - Low
SEQ-M 22 Sequence operation - Mid
SEQ-H 23 Sequence operation - High
I/O-12~14, 93~97: Multi-function Input Terminal Exchange between Sequence
Manual 24
P1, P2, P3, RST, BX, JOG, FX, RXDefine operation and Manual operation
25 Triggering Sequence operation
Go step
(Auto-B)
Hold step 26 Hold last step (Auto-A)
I/O? P1 define
12 0 Trv Off.Lo 27
Used for Traverse Operation
12 Speed-L Trv Off.Hi 28
Interlock1 29
Factory Default: Speed-L 0
Interlock2 30
Used for MMC operation
Interlock3 31
Interlock4 32
I/O? P2 define Speed-X 33 Additional Step frequency selection
13 1
13 Speed-M Reset 34 Reset
BX 35 Emergency Stop
Factory Default: Speed-M 1 JOG 36 Jog
FX 37 Forward Run/Stop
RX 38 Reverse Run/Stop
Ana Change 39 Analog input Switch-over
I/O? P3 define
14 Speed-H 14 2 Pre excite 40 Pre excitation.
Spd/Torque 41 Speed/Torque Switch-over
Factory Default: Speed-H 2 ASR P/PI 42 ASR P/PI control select
120
Chapter 6 - Parameter Description [I/O]
121
Chapter 6 - Parameter Description [I/O]
Output Frequency
Ref. Exchange
P1
Freq. Factory Setting:
P2 Speed -L
Speed -M
P3 Speed -H
Common Terminal
30A AC220V Line
CM 30C
30B
M1
Potentiometer Shield
M2
(1 kohm, 1/2W) Power supply for AXA
VR speed signal: M1
+ 11V, 10mA AXC
P2-CM ON ON
Time
P3-CM ON
Time
[Wiring to By-Pass Motor to Commercial line]
FX-CM ON
Time
122
Chapter 6 - Parameter Description [I/O]
[3-Wire]
This function is for 3-wire start/stop control.
This function is mainly used with a momentary push
button to hold the current frequency output during
acceleration or deceleration.
Time FX RX P2 CM
FX-CM ON
Time
Exchange-CM ON
Time
AXA-AXC
ON
COMM line Time
[Wiring for 3- Wire Operation, P2 set to 3- Wire]
INV line ON ON
Time
Output Frequency
M1 ON
Time Freq.
Max.
M2 ON ON
Time
t1 t2 Time
Inverter Commercial Inverter
Drive Line Drive Drive
Freq.
t1, t2: 50msec (interlock time) max.
FX-CM ON
Time
[Up, Down]
RX-CM ON
By using the Up and Down function, the drive can Time
accelerate to a steady speed and decelerate down to a
desired speed by using only two input terminals. [3-Wire Operation]
Output Frequency
Freq. [Ext Trip-A]
Max.
This is a normally open contact input. When a terminal
set to Ext Trip-Ais ON, inverter displays the fault and
cuts off its output. This can be used as an external latch
trip.
Time
P1-CM
Up ON [Ext Trip-B]
Time
P2-CM This is a normally closed contact input. When a terminal
ON
Down Time set to Ext Trip-Bis OFF, inverter displays the fault and
FX-CM ON cuts off its output. This can be used as an external latch
Time
trip.
[Up/Down Operation]
123
Chapter 6 - Parameter Description [I/O]
Time Note: This function can be used only when the inverter is
stopped.
P1-CM
Analog hold ON
Time [Go step]
This is used to trigger the next step in a sequence of
[Analog hold Operation] Auto-B operation.
124
Chapter 6 - Parameter Description [I/O]
Related Functions: I/O-51 ~ I/O-84 [Sequence Operation] Related Functions: APP-06 ~ APP-07 [Traverse Offset]
SEQ1 / 1F
Time [Interlock1, 2, 3, 4]
SEQ3 / 2F This function is used for MMC operation. Refer to MMC
operation.
SEQ3 / 1F
Related Functions: APP-29 [Inter-Lock Selection]
P1-CM
ON [Reset]
SEQ-L Time This function is set to use it as fault reset terminal when
P2-CM ON.
SEQ-M ON
Time
P3-CM [BX]
Go stepON ON ON ON ON
Time This function is set to use it as Emergency Stop terminal
when ON.
Minimum 100msec
125
Chapter 6 - Parameter Description [I/O]
126
Chapter 6 - Parameter Description [I/O]
frequencies are applied when the multi-function input If the Jogterminal is ON, inverter operates to Jog
terminals (P1, P2, P3, RST, BX, JOG, FX and RX) select frequency regardless of other terminal inputs .
the step. See [Speed-L, Speed-M, Speed-H, Speed-X] in
I/O-12 ~14, I/O-33.
Output Frequency
Related Functions: DRV-04 [Frequency mode]
DRV-05 ~ DRV-07 [Step Frequency 1 ~ 3]
I/O-12 ~ 14, 93~97 [Multi- function inputs]
I/O-17 [Filtering Time Constant]
Time
Step Spd-H Spd- Spd-L Jog
Code Spd-X
Freq. (P3) M(P2) (P1) Ter.
Step
DRV-00 0 0 0 0 0
Freq-0 Step Step Step Step Step Step Step Step Jog
0 1 2 3 4 5 6 7
Jog I/O-20 X X X X 1
P1-CM ON ON ON ON
Step Time
DRV-05 0 0 0 1 0
Freq-1 P2-CM ON ON
Time
Step
DRV-06 0 0 1 0 0
Freq-2 P3-CM ON
Time
Step
DRV-07 0 0 1 1 0 JOG-CM ON
Freq-3 Time
Step FX-CM ON
I/O-21 0 1 0 0 0 Time
Freq-4
Step RX-CM ON
I/O-22 0 1 0 1 0 Time
Freq-5
Step
[JOGand Multi-StepOperation]
I/O-23 0 1 1 0 0
Freq-6
Step
Freq-7
I/O-24 0 1 1 1 0 I/O-25 ~ I/O-38: 1st ~ 7th Accel/Decel Time
Step
I/O-85 1 0 0 0 0 I/O? Acc time-1
Freq-8 25 20.00
Step
25 20.0 sec
I/O-86 1 0 0 1 0
Freq-9 Factory Default: 20.0 sec 20.0
Step
I/O-87 1 0 1 0 0
Freq-10
Step
I/O-88 1 0 1 1 0
Freq-11
Step
I/O-89 1 1 0 0 0 I/O? Dec time-7
Freq-12 38 20
38 20.0 sec
Step
I/O-90 1 1 0 1 0
Freq-13 Factory Default: 20.0 sec 20.0
Step
Freq-14
I/O-91 1 1 1 0 0 These codes are applied when the multi-function input
terminals (P1, P2, P3) select the Accel/Decel time. See
Step
I/O-92 1 1 1 1 0 [XCEL-L, XCEL-M, XCEL-H] in I/O-12 ~ I/O-14.
Freq-15
7- 0: OFF, 1: ON, X: Jog Related Functions: DRV-01 ~ DRV-02 [Accel/Decel Time]
** Speed-X: The highest speed input bit (used when one of FU2-70 [Reference Freq. for Accel/Decel]
RST, BX, JOG, FX, RX set to Speed-X) FU2-71 [Accel/Decel Time Scale]
I/O-12 ~ I/O-14 [Multi- function inputs]
I/O-20 [Jog Frequency] can be used as one of the step
frequencies.
127
Chapter 6 - Parameter Description [I/O]
I/O? FM mode
40 0 15Vpeak
40 Frequency
Factory Default: Frequency 0 Avg. 0~10V
[Torque]
FM terminal outputs the Torque of inverter. The output
value is determined by,
FM Output Voltage = (Torque current / Rated Torque
current) 10V IO-41 / 150
128
Chapter 6 - Parameter Description [I/O]
[FDT-1]
Output V
When the output frequency reaches the reference
I/O-41*10 V
frequency (target frequency), AXA-AXC terminal is
10 V
CLOSED.
I/O-43 / 2
The auxiliary contact works (Close) when the defined [AXA-AXC configured as FDT-1]
condition has occurred.
[FDT-2]
Setting Range AXA-AXC is CLOSED when the reference frequency is
Description
LCD 7-Seg in I/O-43 [FDT Bandwidth] centered on I/O-42 [FDT
FDT-1 0 Output frequency arrival detection Frequency], and the output frequency reaches I/O-43
FDT-2 1 Specific frequency level detection centered on I/O-42.
FDT-3 2 Frequency detection with pulse
3 Frequency detection with contact
FDT-4 Output Frequency
closure
Frequency detection with contact Reference Frequency
FDT-5 4
closure (inverted FDT-4)
OL 5 Overload detection
IOL 6 Inverter overload detection I/O-42
Stall 7 Stall prevention mode detection I/O-43 / 2
OV 8 Over voltage detection
LV 9 Low voltage detection
OH 10 Overheat detection Time
Lost Command 11 Lost command detection
12 AXA-AXC CLOSED
Run Inverter running detection Time
Stop 13 Inverter stop detection
Steady 14 Steady speed detection
15 [AXA-AXC configured as FDT-2]
INV line
Exchange signal outputs
COMM line 16
Ssearch 17 Speed search mode detection [FDT-3]
Step pulse 18 Step detection in Auto mode AXA-AXC is CLOSED when the output frequency
Seq pulse 19 Sequence detection in Auto mode reaches the band centered on the FDT frequency. The
Ready 20 Inverter ready detection output is OPENED when the output frequency goes
Trv. ACC 21 Traverse acceleration frequency
22 outside the FDT bandwidth centered on the FDT
Trv. DEC Traverse deceleration frequency
MMC 23 Used for MMC operation frequency.
Zspd Dect 24 0 rpm Detection in Vector control
Torq Dect 25 Torque Detection
129
Chapter 6 - Parameter Description [I/O]
FU1-54
Time [OL level]
AXA-AXC ON ON Time
Time
FU1-54
[OL level]
[AXA-AXC configured as FDT-3]
[FDT-4]
AXA-AXC ON
AXA-AXC is CLOSED when the output frequency Time
reaches the FDT frequency. The output is OPENED t1 t1
when the output frequency goes below the FDT t1: FU1-55 [Overload Warning Time]
bandwidth centered on the FDT frequency.
[AXA-AXC configured as OL]
I/O-42 [IOL]
I/O-43 / 2 AXA-AXC is CLOSED when the output current is above
the 150% of rated inverter current for 36 seconds. If this
Time situation is continued for one minute, the inverter will cut
off its output and displays IOL(Inverter overload) Trip.
AXA-AXC CLOSED See the nameplate for the rated inverter current.
Time
150% of Rated
[FDT-5] Inverter Current
This is the inverted output of [FDT-4].
Time
AXA-AXC ON
Time
I/O-42
I/O-43 / 2
36sec
24sec
Time
[AXA-AXC configured as IOL]
AXA-AXC ON ON
Time
130
Chapter 6 - Parameter Description [I/O]
[Stall] [OH]
AXA-AXC is CLOSED when the inverter is on the stall AXA-AXC is CLOSED when the heat sink of the inverter
prevention mode. is above the reference level.
Output Current
[Lost Command]
FU1-60
[Stall Level]
AXA-AXC is CLOSED when frequency reference is lost.
[Run]
Output Frequency
AXA-AXC is CLOSED when the inverter is running.
[Stop]
AXA-AXC is CLOSED when the inverter is stopped.
Time
[INV line, COMM line]
AXA-AXC CLOSED
Time This function is used in conjunction with Exchange
[AXA-AXC configured as Stall] function of multi-function input for commercial line
exchange. To use both signal of INV lineand COMM
Related Functions: FU1-59 [Stall Prevention Mode] line, the optional Sub-A or Sub-C board must be
FU1-60 [Stall Prevention Level]
installed.
[OV]
AXA-AXC is CLOSED when the DC link voltage is above Speed Search
Output Frequency
the Over-voltage level.
DC Link Voltage
OV Level (380V DC or 760V DC)
Time
Time FX-CM ON
Time
AXA-AXC ON Exchange-CM
Time ON
Time
[AXA-AXC configured as OV] AXA-AXC
ON
COMM line Time
[LV] Q1-EXTG
AXA-AXC is CLOSED when the DC link voltage is below ON ON
INV line Time
the Low-voltage level. t1 t2
DC Link Voltage Inverter Commercial Inverter
LV Level (200V DC or 400V DC)
Drive Line Drive Drive
AXA-AXC ON
Time
131
Chapter 6 - Parameter Description [I/O]
SEQ1 / 1F 1T 1S 2T 2S 3T 3S DRV-02
Time
AXA-AXC
SEQ3 / 2F
Step pulse ON
Time
[Zspd Dect]
0 rpm detection signal in Vector Control
[Torq Dect]
Torque detection signal in Vector and Sensorless Vector
Control.
132
Chapter 6 - Parameter Description [I/O]
133
Chapter 6 - Parameter Description [I/O]
SEQ3 / 1F
P1-CM
SEQ-L ON
Time
P2-CM
SEQ-M ON
Time
[Example 2 of Auto-Aoperation]
134
Chapter 6 - Parameter Description [I/O]
[AUTO B]
This mode can be also used to program up to 8 different I/O-85~ I/O 97: Step frequecy 8, 9, 10, 11, 12, 13,
steps as Auto A. However, to switch from one step to 14, 15, Multi-function input terminal RST, BX,
another, an external contact closure set to Go stepis JOG. FX, RX Define
required.
See the description pages of I/O 21~39 for more details.
Output Frequency
Sequence 1 Sequence 3 Sequence 2
SEQ1 / 2F
SEQ2 / 2F
SEQ1 / 1F
Time
SEQ3 / 2F
SEQ3 / 1F
P1-CM
SEQ-L ON
Time
P2-CM
SEQ-M ON
Time
P3-CM
Go stepON ON ON ON ON
Time
Minimum 100msec
[Example of Auto-Boperation]
135
Chapter 6 - Parameter Description [EXT]
136
Chapter 6 - Parameter Description [EXT]
Setting Range
Description EXT? V2 filter
LCD 7-Seg 06 10
BX 35 Emergency Stop 06 10 ms
JOG 36 Jog
FX 37 Forward Run/Stop Factory Default: 10 ms 10
RX 38 Reverse Run/Stop
Ana Change 39 Analog input Switch-over This is the filtering time constant for V2signal input. If
Pre excite 40 Pre excitation. the V2signal is affected by noise causing unstable
Spd/Torque 41 Speed/Torque Switch-over operation of the inverter, increase this value. Increasing
ASR P/PI 42 ASR P/PI control select this value may make response time slower.
EXT? V2 volt x1
EXT-05: V2 Mode Selection Sub-A, Sub-C 07 0.00 V 07 0.00
EXT? V2 volt y2
EXT-06 ~ EXT-10: Analog Voltage Input (V2) 10 60.00 Hz 10 60.00
Signal Adjustment Sub-A, Sub-C Factory Default: 60.00 Hz 60.00
This is used to adjust the analog voltage input signal This is the maximum frequency the inverter outputs
when the frequency is referenced or overridden by the when there is the maximum voltage (EXT -09) on the V2
V2control terminal. This function is applied when EXT - terminal.
05 is set to Overrideor Reference. Reference
Frequency versus Analog Voltage Input Curve can be
made by four parameters of EXT -07 ~ EXT -10.
137
Chapter 6 - Parameter Description [EXT]
[Reference]
Related Functions: DRV-04 [Frequency Mode] The encoder pulse signal is used as the frequency
I/O-01 ~ I/O-05 [V1 Adjustment] reference. When this function is selected, the frequency
reference selected in DRV-04 is ignored. Reference
Frequency versus Pulse Input Curve can be made by
EXT-12: Usage of Pulse Input Signal Sub-B four parameters of EXT -18 ~ EXT -21.
EXT? F mode
12 0
12 None
Code LCD Display Setting in Reference
Factory Default: None 0 EXT-12 F mode Reference
EXT-15 F pulse set A
This function is to select the usage of encoder pulse
EXT-17 F filter 0 ~ 10000[msec]
signal of Sub-Bboard. The pulse signal from encoder
EXT-18 F pulse x1 0 ~ 10 [kHz]
can be used as the motor speed feedback or frequency
EXT-19 F freq y1 0 ~ Max Freq [Hz]
reference.
EXT-20 F pulse x2 0 ~ 10 [kHz ]
EXT-21 F freq y2 0 ~ Max Freq [Hz]
[None]
The encoder pulse signal is not used.
Reference Frequency
[Feed-back]
The encoder pulse signal is used as the motor speed EXT-21
feedback. The inverter can maintain the motor speed
constantly, regardless of the load fluctuation, by using
the encoder feedback. Set the encoder pulse method
and the number of pulse in EXT -15 and 16. Main speed
is set in DRV-04 [Frequency mode]. The encoder pulse
EXT-19
related functions must be set correctly for better
Pulse Input
performance in EXT -15 ~ EXT -24. (0 to 10 kHz)
EXT-18 EXT-20
138
Chapter 6 - Parameter Description [EXT]
It displays actual motor rotation direction regardless of This is used to adjust the pulse input signal when the
control mode selected, when Sub-B board is installed pulse input through Sub-B board references the
and EXT -12 is set to Feed-back. frequency. This function is applied when EXT -14 is set to
Reference. Reference Frequency versus Analog
EXT-14: Encoder Feedback Frequency - Sub-B Voltage Input Curve can be made by four parameters of
EXT -18 ~ EXT -21.
EXT? ENC FeedBac
14 0.00
14 0.00 Hz EXT? F pulse x1
18 0.0 kHz 18 0.0
Factory Default: N/A
Factory Default: 0.0 kHz 0.0
It displays frequency regardless of control mode
selected, when Sub-B board is installed and EXT -12 is This is the minimum pulse frequency at which the
set to Feed-back. inverter outputs minimum frequency.
Factory Default: A + B 0 This is the minimum frequency the inverter outputs when
there is the minimum pulse frequency (EXT -18).
This code sets the encoder pulse to use. [A+B] uses two
encoder signal lines of A and B, and [A] uses one
encoder signal line of A or B.
EXT? F pulse x2
20 10.0 kHz 20 10.0
EXT-16: Encoder Pulse Number Sub-B Factory Default: 10.0 kHz 10.0
139
Chapter 6 - Parameter Description [EXT]
This is the integral gain when the EXT -14 is set to Feed-
back. EXT-34: LM (Load Meter) Output Sub-A
EXT-35: LM Adjustment
EXT-24: Slip Frequency for Sub-BBoard
EXT? LM mode
34 1
EXT?PG Slip Freq 34 Current
24 100 % 24 100
Factory Default: Current 1
Factory Default: 100 % 100 EXT? LM Adjust
35 100 % 35 100
This is the limit frequency the inverter uses to
compensate the motor speed drop due to load Factory Default: 100 % 100
fluctuation. The set point value is the percentage of
FUN-32 [Rated Motor Slip]. Load meter displays the inverter output Frequency,
Current, Voltage and DC link voltage with pulse signals
EXT-30 ~ EXT-32: Multi-Function Output on the LM terminal of Sub-A board. The average ranges
Terminal (Q1, Q2, Q3) Define Sub-A, Sub-C from 0V to 10V. EXT -35 is used to adjust the LM value.
[Frequency]
Q1, Q2, Q3 terminals are provided on Sub-A and Sub-C
LM terminal outputs inverter output frequency. The
board as an open collector output. The functions of
output value is determined by,
these terminals can be selected the same as I/O-44
LM Output Voltage = (Output freq. / Max. freq.) 10V
[Multi-function Auxiliary Contact Output Define].
FM output gain (I/O-41) / 100
EXT? Q1 define
30 0 [Current]
30 FDT-1
LM terminal outputs inverter output current. The output
Factory Default: FDT-1 0 value is determined by,
LM Output Voltage = (Output current / Rated current)
EXT? Q2 define 10V X FM output gain (I/O-41) / 150
31 1
31 FDT-2
[Voltage]
Factory Default: FDT-2 1 LM terminal output inverter output voltage. The output
value is determined by,
LM Output Voltage = (Output voltage / Max. output
voltage) 10V FM output gain (I/O-41) / 100
140
Chapter 6 - Parameter Description [EXT]
Time
EXT? AM2 mode
500Hz, 2msec (fixed) 42 3
42 DC link Vtg
[LM Output (LM-CM terminal)]
Factory Default: DC link Vtg 3
Related Functions: I/O-40 ~ I/O-41 [FM Output]
EXT? AM2 Adjust
43 100
43 100 %
Factory Default: 100 % 100
[Frequency]
The AM terminal outputs inverter output frequency. The
output value is determined by,
AM Output Voltage = (Output freq. / Max. freq.) 10V X
AM Output Gain (EXT41~42)/ 100
[Current]
The AM terminal outputs inverter output current. The
output value is determined by,
AM Output Voltage = (Output current / Rated current)
10V X AM Output Gain (EXT41~42)/ 150
141
Chapter 6 - Parameter Description [EXT]
[Voltage] the range of EXT -50 [Speed Limit Level] + EXT -51
The AM terminal outputs inverter output voltage. The [Speed bias]. When the motor rotates in Reverse
output value is determined by, direction, REV torque is controlled in EXT -51[Speed
AM Output Voltage = (Output voltage / Max. output Limit Bias] and torque is controlled constant in the above
voltage) 10V X AM Output Gain (EXT41~42)/ 100 speed range. EXT -52 [Speed limit gain] is the curve
value to reduce the FWD torque or to increase to the
[DC link vtg] constant torque in Reverse direction.
The AM terminal outputs the DC link voltage of inverter.
The output value is determined by,
Output torque
AM Output Voltage = (DC link voltage / Max. DC link
voltage) 10V X AM Output Gain (EXT41~42)/ 100
[Torque] DRV_00
Torque
The AM terminal outputs inverter output torque. The Command
output value is determined by, Speed
EXT_51 EXT_51
AM Output Voltage = (Output Torque / Rated Torque Speed Bias Speed Bias
current) 10V X AM Output Gain (EXT41~42)/ 150 EXT_50
Speed Limit
EXT-50~53 [Speed limit for Torque mode Related parameters : FU2-39 [Control mode selection]
operation] FU1-20 [max Freq]
EXT-27[Trq + Limit] EXT-28[Trq - Limit]
142
Chapter 6 - Parameter Description [EXT]
The following illustrations show the relationship between torque, motor speed and speed limit direction.
Speed limit
FWD REV
direction
Output TRQ
EXT-27 Output TRQ
Trq + EXT-27
Limit EXT-50
Trq +
Speed
Limit Limit
SPD SPD
Torque change EXT-28
Trq -
Limit
EXT-28
Trq - EXT-51 EXT-51
EXT_51 EXT-50EXT_51
Limit Speed Speed
Speed Speed Speed
Bias Bias
Bias Limit Bias
143
Chapter 6 - Parameter Description [EXT]
Used to set the zero speed detection (SUB-B) Use to set output torque detection (SUB-B)
l Only valid when FU2-39 [Control mode selection] is l Only valid when FU2-39 [Control mode selection] is
set to Vector_SPD, Vector_TRQ. set to Vector_SPD, Vector_TRQ.
l Detect the zero speed using I/O-44 [Multi-function l Detect Torque using I/O-44 [Multi-function auxiliary
auxiliary contact output selection]. Set Zspd Dect in contact output selection].
I/O-44 [Multi-function auxiliary contact output] to
activate this function. Note: Sub-board should be mounted to use multi-
function output terminal Q1, Q2, Q3.
Note: Sub-board is needed to use multi-function
output terminal Q1, Q2, Q3. Keypad Factory Setting
Code Description
Display setting range
Keypad Parameter Factory Setting Torque
Code
Display Name setting range EXT-56 TD Level Detection 100[%] 0 150 [%]
Zero Speed Level
EXT- ZSD 0 120
Detection 2 [Hz] Torque
54 Level [Hz]
Level EXT-57 TD Band Detection 5[%] 0 10 [%]
Zero Speed Bandwidth
EXT- ZSD
Detection 1 [Hz] 0 5 [Hz]
55 Band
Bandwidth
EXT -56 [Torque Detection Level] and EXT -57 [Torque
Detection Bandwidth] are activated in the following
Auxiliary contact relay activates as shown below if the conditions as shown below.
following settings are applied to EXT -54 [Zero Speed
Detection Level] and EXT -55 [Zero Speed Detection TORQUE
EXT-57
Bandwidth]. EXT-56
TD Band/
EXT-56
TD Level TD Level
2
EXT-54 SPEED EXT-54
ZSD EXT-55 ZSD
Level ZSD Level
Band
AXA- Close
AXC
AXA-
Close Close
AXC
Related Functions: FU2-39 [Control mode selection] Related Functions: FU2-39 [Control mode select]
I/O-44 [Multi-function auxiliary I/O-44 [Multi-function auxiliary
contact output] contact output selection]
144
Chapter 6 - Parameter Description [APP]
145
Chapter 6 - Parameter Description [APP]
Abnormal motor can be skipped from running by [Draw]: This is a kind of Open-Loop Tension Control.
using the multi-function input terminals (P1, P2, P3, and This is used to maintain constant tension of material with
P4). If a multi-function terminal is opened, the inverter the speed difference between main motor and
stops all running motors and restarts operation with only subordinate motor.
normal motors except the abnormal motor. (Refer to
APP-29) Related Functions: APP-32 to APP-33 [Draw Parameters]
DRV-04 [Frequency Mode]
I/O-01 to I/O-10 [Analog Signal Input]
Sleep function is initiated when flow demand is low. EXT 06 to EXT-10 [Analog Input Setting]
Inverter stops motor when the motor runs below Sleep I/O-12 to I/O-14 [Multi-Function Input]
Frequency (APP-24) during Sleep Delay Time (APP-23). EXT-02 to EXT-04 [Multi-Function Input]
While in the sleep state, inverter keeps monitoring and
initiates Wake-Up function when the real value of the
controlling amount has decreased below the Wake-Up APP-02: Traverse Amplitude
level (APP-25).
APP?Trv. Amp[%]
02 0.0
Note: Only one auxiliary motor can be connected with 02 0.0%
AUX terminal on control terminal strip without using MMC
Factory Default: 0.0% 0.0
Option Board.
This code sets the frequency amplitude of traverse
Related Functions: APP-08 to APP-31 [MMC Parameters]
DRV-04 [Frequency Mode] operation. The value is the percentage of reference
FU2-47 [PID Operation Selection] frequency. The output value is determined by,
I/O-01 to I/O-10 [Analog Signal Input] Trv. Amp Frequency = (Reference Freq. * Trv. Amp)/100
EXT 15 to EXT21 [Pulse Input Signal]
I/O-12 to I/O-14 [Multi-Function Input]
EXT-30 to EXT-32 [Multi-Function Output]
APP-03: Traverse Scramble Amplitude
146
Chapter 6 - Parameter Description [APP]
This code makes negative offset during traverse Factory Default: 49.99 Hz 49.99
operation by multi-function input terminal. When the Trv
Off Loterminal is ON, the offset frequency is subtracted APP?Start freq2
from the reference frequency. To use this function, set a 12 49.99
12 49.99 Hz
terminal out of multi-function input terminals (P1, P2, P3)
to Trv Off Loin I/O-12 ~ I/O-14. The offset value is Factory Default: 49.99 Hz 49.99
determined by,
Trv. Off Lo Frequency =(Reference Frequency * Trv. Off APP?Start freq3
Lo)/100 13 49.99
13 49.99 Hz
Factory Default: 49.99 Hz 49.99
APP-08: Running Auxiliary Motor Number
Display
APP?Start freq4
APP?Aux Mot Run 14 49.99
08 0 14 49.99 Hz
08 0
Factory Default: 49.99 Hz 49.99
Factory Default: 0 0
The inverter turns on AUX, RLY1, RLY2, and RLY3 in
147
Chapter 6 - Parameter Description [APP]
The inverter turns off RLY3, RLY2, RLY1, and AUX in APP-22: PID Bypass Selection
order if the output frequency is below the frequencies set
in APP-15 to APP-18, respectively, and the time is over APP?Regul Bypass
APP-20. 22 0
22 --- No ---
Factory Default: No 0
APP-19: Delay Time before Operating Aux.
Motor This is used to bypass the PID operation selected in
APP-20: Delay Time before Stopping Aux. Motor FU2-47. Select this code to Yeswhen using MMC
function without PID control. The frequency is
APP? Aux Start DT determined by real value of control amount instead PID
19 60.0
19 60.0 sec controller output. The real value is also used as the
Factory Default: 60.0 sec 60.0 Start/Stop reference of Aux. motors.
Sets the time the inverter waits before starting the The following figure shows the running pattern with this
auxiliary motors. function applied for controlling the flow rate of a tank. To
control the flow rate according to the water level of a
APP? Aux Stop DT tank, divide the water level of the tank into the region to
20 60.0
20 60.0 sec the number of Aux. motors plus one, and map each
Factory Default: 60.0 sec 60.0 region from staring frequency to maximum frequency.
The inverter increases output frequency to lower the
Sets the time the inverter waits before stopping the water level in the tank when the water level in the tank
auxiliary motors. rises. When reaching maximum frequency, inverter
148
Chapter 6 - Parameter Description [APP]
connects aux. motors connected directly to commercial Note: Sleep function is not operated if the Sleep Delay
line. After connecting aux. motor, inverter starts again Time (APP-23) is set to 0.
from the starting frequency. By selecting APP-22 to Yes,
PID operation is disabled and Control Mode (FU2-47) is Actual Value
changed to V/F. PID Bypass is available only when
Freq. Mode (DRV-04) is set to V1, 1or V2. T he level
in a tank can be checked in APP-30 [Actual Value] and
Wakeup level
APP-31 [Actual Percent]. (APP25) Time
Sleep function is initiated when flow demand is low. [2]: Auto Change Function is applied to all motors. The
Inverter stops motor when the motor runs below Sleep inverter changes the order of all motors. The inverter
Frequency (APP-24) during Sleep Delay Time (APP-23). operates the initial motor and the others are directly
While in the sleep state, inverter keeps monitoring and powered by commercial line. It should be used with
initiates Wake-Up function when the real value of the Inter-lock function after configuring external inter-lock
controlling amount has decreased below the Wake-Up sequence circuit as shown below.
level (APP-25).
149
Chapter 6 - Parameter Description [APP]
SV-iS5
CM P1 P2 APP-29: Inter-Lock Selection
RLY RLY
APP? Inter-lock
Main Main 29 0
Auto Auto 29 --- No ---
S1 S2 Factory Default: No 0
K2 K1
K2 K1 By setting this code to Yes, the multi-function input
terminals (P1 ~ P4) are used as auxiliary motor
K1.1 K1 K2.1 K2 operating condition of RLY1, RLY2, RLY3, and AUX.
K1 K1.1 K2 K2.1 The multi-function input terminal should be turned on to
run the corresponding auxiliary motor. If running with
M1/iS5 M1/main M2/iS5 any multi-function input terminal open with this function,
the inverter starts motors except the corresponding
[Sequence Circuit for Inter-Lock Configuration] motor. If multi-function input happens to be turned off
during motor running, the inverter stops all running
motors and restarts running with only normal motors
APP-27: Auto Change Time except the subject motor. By setting this parameter to
APP-28: Auto Change Level Yes, the multi-function input terminals (P1~P4) are set
to Interlock1through Interlock4automatically.
APP? AutoEx-intv
27 72:00
27 72:00 Note: P1 through P4 cannot be used for other purpose it
Factory Default: 72:00 72:00 this code is set to Yes.
150
Chapter 6 - Parameter Description [APP]
APP? Prs
31 0
31 [Bar]/[Pa]
Factory Default: - 0
This code sets the signal input to use for Draw operation.
The main reference frequency is set in DRV-04. This
parameter should be set to a signal that is not selected
in DRV-04.
151
Chapter 6 - Parameter Description [APP]
Reference Frequency
I/O-1 I/O-2~5 Frequency Mode
DRV-0 Miti-Step
DRV-4 Frequency
Control LPF Gain/Bias
Termianl EXT-2 ~ 4
keypad-1
I I/O-12 ~ 14
keypad-2
V1 None
I/O-6 I/O-7~10
I Step1
SUB-A DRV-5 None
LPF Gain/Bias EXT-5 V2 Mode Limit
or SUB-C V1+I DRV-6
Step2
Override
Override_Freq
DRV-7 Step3
V2 wTarFreq
I/O-21 Step4 Draw_Freq
Step5
EXT-6 EXT-7~10 I/O-22
Step6 FU1-20
I/O-23
Max.
I/O-24 Step7 Frequency
APP-33
DrawPerc (%)
APP-33
Draw Mode
Note:
1. APP-33 Setting Guide: Ref. Frequency setting mode should not be duplicated:
Ref. Freq Setting: DRV-04 [V1] APP-33 [Draw Mode]: 1(V1_Draw) (X)
Ref. Freq Setting: DRV-04 [V1] APP-33 [Draw Mode]: 2(I_Draw) (O)
Ex) If Ref freq (Keypad -1)=30Hz, APP-33=1(V1_Draw), APP-34=10%, the ref freq for Draw mode will be
issued from 27Hz to 33Hz.
152
CHAPTER 7 - OPTIONS
The iS5 series inverter provides many options for various applications. See the following option table and select the
proper options according to your application.
Vector control (PG operation) and reference freq via pulse input
Extended I/O Module
Sub Boards Three Multi-Function Inputs (P4, P5, P6)
Sub-C Board
One Multi-Function Outputs (Q1)
(Extended I/O)
Isolated Auxiliary Analog Frequency Reference (V2)
Two Isolated Analog Meter Output (AM1, AM2)
Connection with Fnet Communication Module for GLOFA PLC
PLC Communication
Inverter Connection: Max. 64
(F-Net)
Baud Rate: 1M bps
RS-485 Communication
RS-485 Inverter Connection: Max. 32
Baud Rate: Max. 19200 bps
32-Character Display
LCD
External Installation
153
Chapter 7 - Options
The following table shows the Sub-Board Selection Guide according to Functions.
Sub-Board Type
Code Function Description
SUB-A Board SUB-B Board SUB-C Board
EXT-02 Multi-Function Input Terminal P4
EXT-03 Multi-Function Input Terminal P5
EXT-04 Multi-Function Input Terminal P6
EXT-05 V2 Mode Selection
EXT-06 Filtering Time Constant for V2 Input Signal
EXT-07 V2 Input Minimum Voltage
EXT-08 Frequency Corresponding to V2 Input Minimum Voltage
EXT-09 V2 Input Maximum Voltage
EXT-10 Frequency Corresponding to V2 Input Maximum Voltage
EXT-14 Usage for Pulse Input Signal
EXT-15 Pulse Input Signal Selection
EXT-16 Encoder Pulse Selection
EXT-17 Filtering Time Constant for Pulse Input Signal
EXT-18 Pulse Input Minimum Frequency
Frequency Output corresponding to Pulse Input Minimum
EXT-19
Frequency
EXT-20 Pulse Input Maximum Frequency
Frequency Output corresponding to Pulse Input Maximum
EXT-21
Frequency
EXT-22 P-Gain for PG Option
EXT-23 I-Gain for PG Option
EXT-24 Slip Frequency for PG Option
EXT-25 P-Gain for (Sensored) Vector_SPD
EXT-26 I-Gain for (Sensored) Vector_SPD
EXT-27 Forward Torque Limit
EXT-28 Reverse Torque Limit
EXT-30 Multi- function Output Terminal Q1
EXT-31 Multi- function Output Terminal Q2
EXT-32 Multi- function Output Terminal Q3
EXT-34 LM (Load Meter) Output Selection
EXT-35 LM Output Adjustment
EXT-40 AM1 (Analog Meter 1) Output Selection
EXT-41 AM1 Output Adjustment
EXT-42 AM2 (Analog Meter 2) Output Selection
EXT-43 AM2 Output Adjustment
154
Chapter 7 - Options
NFB MC
U
3P R
230/460 V
S
V IM
50/60 Hz
W
T
+ F
FM Output freq *2
E 24 V M
Analog Meter
5G 0-10V, 1mA
Common Terminal CM Q1
FDT - 1
Multi-function
Q2 FDT - 2 output
Q3 FDT - 3
Power supply for
VR speed signal Common terminal for multi-
Potentiometer function output Q1, Q2, Q3
(+12V 10mA) EXTG
1 k ohm,1/2W
V1 Speed signal input
30A Fault output relay
(0-10V, 1 kohm)
Less than AC 250V,1A
30C Less than DC 30V, 1A
I Speed signal input
4-20mA (250 ohm) 30B
Multi-function output relay
5G Common for VR,V1,I AXA
*3 Less than AC 250V,1A
Speed signal input AXC Less than DC 30V, 1A
Factory setting: 'Run'
155
Chapter 7 - Options
+24V DC
24V
Ground
VR V2 5G NC Q1 Q2 Q3 EXTG NC P4 P5 P6 LM CM
Analog VR Power Supply for V2 DC voltage output terminal for V2 (+12V, 10mA)
Frequency V2 Analog Voltage Input Analog voltage input terminal for frequency reference or override.
Reference 5G Common Terminal Common terminal for VR and V2
Used to monitor one of Output Frequency, Output Current, Output
+15V Pulse LM Load Meter Voltage, DC link Voltage.
Output (+15V Pulse output, Average voltage: 0 ~ 10V DC)
Output
156
Chapter 7 - Options
NFB MC
U
3P R
230/460 V
50/60 Hz S
V IM
W
T Encoder
FM E
E 24 V
5G
Encoder
AOC
Signal
Forward Run / Stop FX BOC
Maximum input (OC) Select the encoder
Reverse Run / Stop RX current thru type using Jumper
PC: 5mA Sub - B (J1) provided on
Emergency stop (Not latch) BX Board board
157
Chapter 7 - Options
AOC BOC A+ A- B+ B- FBA FBB GND GND +5V +5V VCC VCC
158
Chapter 7 - Options
NFC MC
Motor
R U
3
phase
S V IM
AC
input
T W
G FM Encoder E
24 V 5G
AOC
FX
FWD Run/Stop BOC
Maximum
REV Run/Stop RX current thru A+
PC: 5mA Encoder
Emergency stop BX signal A-
Fault reset RST (LD) input
B+
JOG JOG Sub-B
Multi-function B-
input 1 P1 I/O-12~14 :
Encoder FBA
Multi-function Factory setting:
input 2 P2 signal
Multi-speed input FBB
Multi-function output
P3 (Speed-L, M, H)
input 3 Encoder GND
Common Terminal CM signal
ground GND
+5 V power +5V
output to
Shield
Encoder +5V
VCC
VCC
Potentiometer
1 kohm, 1/2W
VR Power supply for
speed signal
30A
+12V 10mA
V1 Speed signal input 30C
0~10V(1 kohm)
I Speed signal input 30B
4~20mA (250ohm)
AXA
5G (Common for
VR, V1, I ) AXC
159
Chapter 7 - Options
NFC MC
R U
3
phase
S V IM
AC
input
T W
G FM Encoder E
24 V 5G
+5V
Shield
+5V
12~15 V DC VCC
input/output
External
terminal VCC
Potentiometer *2 Power
1 kohm, 1/2W Power supply for Supply
VR speed signal
+12V 10mA 30A
Speed signal input
V1
0~10V(1 kohm) 30C
Speed signal input
I 30B
4~20mA (250ohm)
(Common for AXA
5G
VR, V1, I )
AXC
160
Chapter 7 - Options
NFB MC
U
3P R
230/460 V
50/60 Hz S
V IM
W
T
FM + F
Output freq *2
E 24 V M
analog meter
5G (0-10V, 1mA)
VR
FX
FWD Run/Stop Potentiometer
Maximum V2 1kohm, 1/2W
REV Run/Stop RX current thru
PC: 5mA Sub- C GND
Emergency brake BX Board Analog meter output 1
AM1 (0-10V, 1mA)
Fault reset RST Analog meter output 2
AM2 (0-10V, 1mA)
JOG JOG
161
Chapter 7 - Options
+24V DC
24V
Ground
162
Chapter 7 - Options
Specification
l Topology: Linear Bus Topology
l Band Method: Baseband
l Protocol: Fnet Protocol
l Media Access Method: Token
l Drive link: Fiber optics
l Number of nodes: up to 64 nodes/Bus
l Max. Data transmission size: 256byte
l Baud rate: 1Mbps
l Transmission distance: 750m Max.
l Error check: CRC-16
l Encoding method: Menchester Biphase-L
l Station: 0 63 (Setting via Keypad. Dip-switch not provided)
Features
l Topology: Linear Bus Topology
l Band Method: Baseband
l Protocol: DeviceNet Protocol
l Media Access Method: CSMA/CD-NBA
l (Carrier Sense Multiple Access / Collision Detection Nondestructive Bitwise Arbitration)
l Drive link: 5-wire Cable (Twisted Pair)
l Number of nodes: 64 nodes/Bus Max
l Max. Data transmission size: max 8 bytes (64bits)
l Data rates and Max. Cable length (thick): 125kbps (500m/1640ft), 250kbps (250m/820ft), 500kbps
(100m /328ft)
Specification
l Device type: AC Drive
l Communication control method:
Explicit Peer to Peer Messaging
Master/Scanner (Predefined M/S Connection)
I/O Slave Messaging: Polling Connection
l Baud rate: 125kbps, 250kbps, 500kbps
l Supply voltage: 11 - 25V
l Faulted Node Recovery
l Station: 0 63 (Setting via Keypad, Dip-switch not provided)
l Output Assembly Instance: 20, 21(100, 101 vendor specific)
l Input Assembly Instance: 70, 71(110, 111 vendor specific)
l Open Style Connector
l Interface: DPRAM
l Supports EDS files
163
Chapter 7 - Options
[Performance Specification]
Category Specification
Communication Method RS485 (RS232-485 Converter)
Transmi ssion Form Bus method Multi-drop Link System
Applicable Inverter SV-iS5 series
Converter Converter equipped with RS232
Number of connectable Inverter 31, Max.
Transmission Distance Max. 1200m (Within 700m is desired)
[Hardware Specification]
Category Specification
Installation Install on the Control Board of Inverter using option connector (CN2)
Power Control Board Powered by Inverter
Supply Communication Board Powered by Control Board Power (Isolated Power)
[Communication Specification]
Category Specification
Communication Speed 19200/9600/4800/2400/19200 bps User Selectable
Control Procedure Asynchronous Communication System
Communication System Half duplex system
Character System ASCII (8 bit)
Stop Bit Length 1 bit
Error Check (CRC16) 2 byte
Parity check None
Connector
Mounting CN2
poles
164
Chapter 7 - Options
7.5 Keypad
165
Chapter 7 - Options
P N G S T1 T2
2) Terminal Description
166
Chapter 7 - Options
7.6 DB Resistors
1) Internal DB Resistor
SV-iS5 inverters up to 3.7kW have built-in DB resistor on Power stack as factory installation. Installing the external
DB resistor (Optional) kit is strongly recommended when the unit is used for continuous operation or motor rating
is above 3.7kW.
167
Chapter 7 - Options
DB transistor is integrated for ratings below 7.5kW. Install the external DB resistor if necessary. However, DB
transistor is not provided for the ratings above 11kW, installing both external DB unit and DB resistor are required.
See the following table for more details (ED: 5%, Continuous Braking Time: 15 sec). If Enable duty (%ED) is
increased to 10%, use the external DB resistor having twice Wattage rating.
Applied motor Operating rate 100 % Braking Torque 150% Braking Torque
capacity (ED/Continuous
(kW / HP) Braking Time) [ohm] [W] Type [ohm] [W] Type
0.75 / 1 5% / 15 Sec 200 100 TYPE 1 150 150 TYPE 1
1.5 / 2 5% / 15 Sec 100 200 TYPE 1 60 300 TYPE 1
2.2 / 3 5% / 15 Sec 60 300 TYPE 1 50 400 TYPE 1
3.7 / 5 5% / 15 Sec 40 500 TYPE 2 33 600 TYPE 2
5.5 / 7.5 5% / 15 Sec 30 700 TYPE 3 20 800 TYPE 3
2
7.5 / 10 5% / 15 Sec 20 1000 TYPE 3 15 1200 TYPE 3
0
11 / 15 5% / 15 Sec 15 1400 TYPE 3 10 2400 TYPE 3
0
15 / 20 5% / 15 Sec 11 2000 TYPE 3 8 2400 TYPE 3
V
18.5 / 25 5% / 15 Sec 9 2400 TYPE 3 5 3600 TYPE 3
22 / 30 5% / 15 Sec 8 2800 TYPE 3 5 3600 TYPE 3
30 / 40 10% / 6 Sec 4.2 6400 - - - -
37 / 50 10% / 6 Sec 4.2 6400 - - - -
45 / 60 10% / 6 Sec 2.8 9600 - - - -
55 / 75 10% / 6 Sec 2.8 9600 - - - -
0.75 / 1 5% / 15 Sec 900 100 TYPE 1 600 150 TYPE 1
1.5 / 2 5% / 15 Sec 450 200 TYPE 1 300 300 TYPE 1
2.2 / 3 5% / 15 Sec 300 300 TYPE 1 200 400 TYPE 1
3.7 / 5 5% / 15 Sec 200 500 TYPE 2 130 600 TYPE 2
5.5 / 7.5 5% / 15 Sec 120 700 TYPE 3 85 1000 TYPE 3
7.5 / 10 5% / 15 Sec 90 1000 TYPE 3 60 1200 TYPE 3
4
11 / 15 5% / 15 Sec 60 1400 TYPE 3 40 2000 TYPE 3
0
15 / 20 5% / 15 Sec 45 2000 TYPE 3 30 2400 TYPE 3
0
18.5 / 25 5% / 15 Sec 35 2400 TYPE 3 20 3600 TYPE 3
V
22 / 30 5% / 15 Sec 30 2800 TYPE 3 20 3600 TYPE 3
30 / 40 10% / 6 Sec 16.9 6400 - - - -
37 / 50 10% / 6 Sec 16.9 6400 - - - -
45 / 60 10% / 6 Sec 11.4 9600 - - - -
55 / 75 10% / 6 Sec 11.4 9600 - - - -
75 / 100 10% / 6 Sec 8.4 12800 - - - -
168
Chapter 7 - Options
3) DB Resistor Wiring
When wiring, connect the DB Resistor as SHORT as possible.
B1 B2 U
R
S V IM
T W
Analog freq
G 24 V output 2)
(0-10V)
+
FX FM
FWD Run / Stop FM
REV Run / Stop RX Max Current thru
PC: 5mA
BX
5G
Fault Reset RST
Jog JOG
P1 Multi-function input terminal
(I/O-12 Setting: Ext Trip-B)
P2
P3
CM
169
Chapter 7 - Options
N P B1 B2
R U
S V IM
T W
G 24 V Analog freq
output 2)
(0-10V)
+
FX FM FM
FWD Run / Stop
170
Chapter 7 - Options
P1 B1 B2
R U
S V IM
T W
G 24 V Analog freq
output 2)
(0-10V)
+
FX FM FM
FWD Run / Stop
Max Current thru
REV Run / Stop RX
PC: 5mA
BX
Fault reset RST 5G
Jog JOG
P1 Multi-function input terminal
(I/O-12 Setting: Ext Trip-B)
P2
P3
CM
171
Chapter 7 - Options
DB Resistor DB Unit
TH2
B2 B2 G
TH1 B1 B1 N
Max distance between P Max distance between N&N: 5m
P& P2: 5m Short Wires should be Twisted.
P1 P2 N
R U
S IM
V
T W
G 24 V Analog freq
output 2)
(0-10V)
+
FX FM
FWD Run / Stop FM
Max Current thru
REV Run / Stop RX
PC: 5mA
BX
Fault reset RST 5G
Jog JOG
P1 Multi-function input terminal
(I/O-12 Setting: Ext Trip-B)
P2
P3
CM
172
Chapter 7 - Options
4) DB Resistor Dimensions
Dimensions [mm]
DB Resistor Inverter Model Type
W H D A B C
BR0400W150J SV 008IS5-2 1 64 412 40 - 400 6.3
BR0400W060J SV 015IS5-2 1 64 412 40 - 400 6.3
BR0400W050J SV 022IS5-2 1 64 412 40 - 400 6.3
BR0600W033J SV 037IS5-2 2 128 390 43 64 370 5
BR0800W020J SV 055IS5-2 3 220 345 93 140 330 7.8
BR1200W015J SV 075IS5-2 3 220 345 93 140 330 7.8
BR2400W010J SV 110IS5-2 3 220 445 93 140 430 7.8
BR2400W008J SV 150IS5-2 3 220 445 93 140 430 7.8
BR3600W005J SV 185IS5-2 3 220 445 165 140 430 7.8
BR3600W005J SV 220IS5-2 3 220 445 165 140 430 7.8
BR0400W600J SV 008IS5-4 1 64 412 40 - 400 6.3
BR0400W300J SV 015IS5-4 1 64 412 40 - 400 6.3
BR0400W200J SV 022IS5-4 1 64 412 40 - 400 6.3
BR0600W130J SV 037IS5-4 2 128 390 43 64 370 5
BR1000W085J SV 055IS5-4 3 220 345 93 140 330 7.8
BR1200W060J SV 075IS5-4 3 220 345 93 140 330 7.8
BR2000W040J SV 110IS5-4 3 220 445 93 140 430 7.8
BR2400W030J SV 150IS5-4 3 220 445 93 140 430 7.8
BR3600W020J SV 185IS5-4 3 220 445 165 140 430 7.8
BR3600W020J SV 220IS5-4 3 220 445 165 140 430 7.8
173
Chapter 7 - Options
* Type 3
174
Chapter 7 - Options
1) DBU models
2) Terminal configuration
- Group 1: CM OH G B2 B1 N P
- Group 2: G N B2 P/B1
- Group 3: P N G B1 B2
Terminal Description
G Grounding terminal
175
Chapter 7 - Options
DB Resistor DB Unit
TH2
B2 B2 G
TH1 B1 B1 N
Max distance between P Max distance between N &N: 5m
P & P2: 5m Short Wires should be Twisted.
P1 P2 N
R U
S V IM
T W
Analog freq
G 24 V
output 2)
(0-10V)
+
FX FM
FWD Run / Stop FM
REV Run / Stop RX Max Current thru
PC: 5mA
Emergency stop BX
Fault reset RST 5G
Jog JOG
P1 Multi-function input terminal
(I/O-12 Setting: Ext Trip-B)
P2
P3
CM
176
Chapter 7 - Options
4) Dimensions
l Group 1
(Unit: mm)
177
Chapter 7 - Options
l Group 2
80
2- 5.5
RESET
POWER
RUN 231.5
245
258
OHT
OCT
12
5
5.5
15
80
27
123
130
75
178
Chapter 7 - Options
l Group 3:
WIRING
R U B1
S V IM B2
T (P2) W
P N
G
N
B2
P/B1
WARNING
Risk of Injury or Electric Shock .
.
Risk of Electric Shock .
10 .
Risk of Electric Shock .
.
179
Chapter 7 - Options
* Group 1
LED Description
OHT When heat sink is overheated and the level exceeds its setting
(GREEN, limit, overheat protection is activated and OHT LED is turned ON
LEFT) after DBUs signal is shut off.
POWER POWER LED is turned ON upon inverter Power ON because
(RED) normally it is connected to the inverter.
OHT POWER RUN RUN
RUN LED is blinking while DBU is operating normally by motor
(GREEN,
regenerating energy.
RIGHT)
* Group 2
LED Description
Press this switch to release OCT FAULT status. Pressing this
RESET
RESET turns the OCT LED off.
POWER POWER LED is turned ON upon inverter Power ON because
POWER (GREEN) normally it is connected to the inverter.
RUN RUN RUN LED is blinking while DBU is operating normally by motor
(GREEN) regenerating energy.
OHT
When heat sink is overheated and the level exceeds its setting
OCT OHT (RED) limit, overheat protection is activated and OHT LED is turned ON
after DBUs signal is shut off.
Over current trip signal. When overcurrent is flowed to the iGBT,
OCT (RED) protection function shuts off the operating signal and OCT LED is
tured ON.
* Group 3
LED Description
POWER POWER LED is turned ON upon inverter Power ON because
(RED) normally it is connected to the inverter.
RUN RUN LED is blinking while DBU is operating normally by motor
POWER (GREEN) regenerating energy.
RUN When heat sink is overheated and the level exceeds its setting
OHT
limit, overheat protection is activated and OHT LED is turned ON
(RED)
OHT after DBUs signal is shut off.
OCT Over current trip signal. When overcurrent is flowed to the iGBT,
OCT
protection function shuts off the operating signal and OCT LED is
FOT (RED)
tured ON.
FOT FOT LED is turned ON when fuse is opened to shut the
(RED) overcurrent during braking.
180
CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE
181
Chapter 8 - Troubleshooting & Maintenance
To reset fault, Press RESET key, Close RST -CM terminals or connect input power.
If a problem persists, please contact the factory or your local distributor.
182
Chapter 8 - Troubleshooting & Maintenance
Protective
Cause Remedy
Function
1) Acceleration/Deceleration time is too short compared to 1) Increase Accel/Decel time.
the GDof the load. 2) Increase inverter capacity .
2) Load is larger than the inverter rating. 3) Operate after motor has stopped.
3) Inverter turns output on when the motor is free running. 4) Check output wiring.
Over Current
4) Output short or ground fault has occurred. 5) Check mechanical brake operation.
Protection
5) Mechanical brake of the motor is operating too fast. 6) Check cooling fan.
6) Components of the main circuit have overheated due (Caution) Operating inverter prior to correcting fault
to a faulty cooling fan. may damage the IGBT.
Ground Current 1) Ground fault has occurred at the output wiring of inverter. 1) Investigate the output wiring of inverter.
Protection 2) The insulation of the motor is damaged due to heat. 2) Exchange motor.
1) Acceleration time is too short compared to the GDof 1) Increase deceleration time.
Over Voltage load. 2) Use regenerative resistor option.
Protection 2) Regenerative load at the output 3) Check line voltage.
3) Line voltage high
Current Limit 1) Load is larger than the inverter rating. 1) Increase capacity of motor and inverter.
Protection 2) Incorrect inverter capacity selected. 2) Select correct inverter capacity .
(Overload 3) Set incorrect V/F pattern. 3) Select correct V/F pattern.
Protection)
1) Damaged due to over use of over current protection. Exchange the fuse.
Fuse Damage 2) Damaged due to instant deceleration when motor is at an (Caution) The IGBT receives damages on many
excessive excitation status. occasions when Fuse Open Trip occurs.
1) Cooling fan damaged or an alien substance inserted. 1) Exchange cooling fans and/or eliminate alien
Heat Sink 2) Cooling system has faults. substance.
Overheat 3) Ambient temperature high. 2) Check for alien substances in the heat sink.
3) Keep ambient temperature under 40 .
1) Motor has overheated. 1) Reduce load and/or running duty .
2) Load is larger than inverter rating. 2) Increase inverter capacity .
3) ETH level too low. 3) Adjust ETH level to an appropriate level.
Electronic
4) Incorrect inverter capacity selected. 4) Select correct inverter capacity .
Thermal
5) Set incorrect V/F pattern. 5) Select correct V/F pattern.
6) Operated too long at low speeds. 6) Install a cooling fan with a separate power supply.
183
Chapter 8 - Troubleshooting & Maintenance
Protective
Cause Remedy
Function
3) ADC Offset (current feedback circuit fault)
Communication 1) Faulty connection between inverter and keypad 1) Check connector.
Fault 2) Inverter CPU malfunction 2) Exchange inverter.
Operating LOP (Loss of reference from the Option), Eliminate cause of fault.
Method when the LOR (Remote)
Speed LOV (V1),
Reference is LOI (I),
Lost LOX (Sub-V2, ENC)
Inverter 1) Load is larger than inverter rating. 1) Increase motor and/or inverter capacity .
Overload 2) Incorrect inverter capacity selected. 2) Select correct inverter capacity .
M/C does not work properly. Check the operating contact is closed after giving
M/C Fail
signal.
184
Chapter 8 - Troubleshooting & Maintenance
8.3 Troubleshooting
185
Chapter 8 - Troubleshooting & Maintenance
Before checking the power components, be sure to disconnect AC Input supply and wait until the Main Electrolytic
Capacitors (DCP-DCN) discharge.
Contactor P1 P2
Charge resistor B1
G G G
B2 E E E
R + U
Electrolytic
S V
capacitors
T G W
E
G G G
E E E
N
N
Dynamic Braking Unit (Option) for 15~30HP models
186
Chapter 8 - Troubleshooting & Maintenance
8.5 Maintenance
The iS5 series is an industrial electronic product with advanced semiconductor elements. However, temperature,
humidity, vibration and aging parts may still affect it. To avoid this, it is recommended to perform routine inspections.
8.5.1 Precautions
n Are there any loose bolt, nut or rust caused by surrounding conditions? If so, tighten them up or replace them.
n Are there any deposits inside the drive-cooling fan? If so, remove using air.
n Are there any deposits on the drives PCB (Printed Circuit Boards)? If so, remove using air.
n Are there any abnormalities in the various connectors of the drives PCB? If so, check the condition of the connector
in question.
n Check the rotating condition of the cooling fan, the size and condition of the capacitors and the connections with the
magnetic contactor. Replace them if there are any abnormalities.
When the internal fuse is opened the IGBT s should be checked thoroughly before replacing the fuse.
Contact the factory for replacement fuse information.
187
Chapter 8 - Troubleshooting & Maintenance
Period
Inspection
Inspection
Location
Measuring
Item
Daily
1 year
2 year
Instrument
Is the displayed value correct? Check the meter reading at the Check the Voltmeter/
exterior of the panel. specified and Ammeter etc.
Display
management
Meter
values .
Are there any abnormal vibrations or noise? Auditory , sensory, visual check. No fault
All Is there any unusual odor? Check for overheat and damage.
Motor
Insulation Megger check (between the output terminals Undo the U, V and W connections and Over 5M 500V class
Resistor and the ground terminal) tie the motor wiring. Megger
Note: Values in ( ) is for the 400V class inverters.
188
APPENDIX A - FUNCTIONS BASED ON USE
Set the function properly according to the load and operating conditions. Application and related functions are listed in
the following table.
189
APPENDIX B - PARAMETERS BASED ON APPLICATION
190
Application Parameter Code
When you want to change the acceleration and deceleration time scale FU2-71
When you want to set the initial keypad display that is displayed when the power is turned ON FU2-72
When you want to set the user defined display FU2-73
When you want to adjust the gain for the motor RPM display FU2-74
When you want to set the dynamic braking (DB) resistor mode FU2-75 ~ 76
When you want to verify the inverter software version FU2-79
When you want to change the connection from one motor to the other motor which use difference parameters FU2-81 ~ 90
When you want to copy the inverter parameter to another inverter FU2-91 ~ 92
When you want to initialize the parameters FU2-93
When you want to prevent the parameters from being changed FU2-94
I/O Group
When you want to set the analog voltage or current for the frequency reference I/O-01 ~ 10
When you want to set the operating method when the frequency reference is lost I/O-11
When you want to change the functions for the input terminals P1, P2, and P3 I/O-12 ~ 14
When you want to check the status of the input/output terminals I/O-15 ~ 16
When you want to change the response time of the input terminals I/O-17
When you want to use the JOG and multi step speed operation I/O-20 ~ 24
When you want to change the 1st ~ 7th acceleration/deceleration time I/O-25 ~ 38
When you want to use the FM meter terminal output I/O-40 ~ 41
When you want to set the frequency detection level I/O-42 ~ 43
When you want to change the functions of the multi function auxiliary contact output (AXA-AXC) I/O-44
When you want to exchange the motor to commercial power line from inverter or the opposite I/O-44
When you want to use the fault relay (30A, 30B, 30C) functions I/O-45
When you want to use RS232/485 communication I/O-46 ~ 47
When you want to set the operating method when the frequency reference is lost I/O-48 ~ 49
When you want to use the auto (sequence) operation I/O-50 ~ 84
EXT Group (When a Sub-board and/or an option board is installed)
When you want to define the functions for the input terminals P4, P5, P6 (SUB-A, SUB-C) EXT-02 ~ 04
When you want to use the analog voltage (V2) input (SUB-A, SUB-C) EXT-05 ~ 10
When you want to use the encoder pulse for feedback to control the motor speed, or use the pulse input for
EXT-14 ~ 24
frequency reference (SUB-B)
When you want to change the functions of the output terminals Q1, Q2, Q3 (SUB-A, SUB-C) EXT-30 ~ 32
When you want to use the LM meter terminal output (SUB-A, SUB-C) EXT-34 ~ 35
When you want to use the analog outputs (AM1, AM2 terminals) EXT-40 ~ 43
191
APPENDIX C- PERIPHERAL DEVICES
192
SHORT CIRCUIT FUSE/BREAKER MARKING
Use Class H or K5 UL Listed Input Fuse and UL Listed Breaker Only. See the table below for the
Voltage and Current rating of the fuses and the breakers.
External Fuse Breaker Internal Fuse
Input Motor
Inverter Current Voltage Current Voltage Current Voltage Model
Voltage [kW] Maker
[A] [V] [A] [V] [A] [V] Number
SV008 Hinode
0.75 10 500 30 220 10 600 660CF10
iS5-2 Elec
SV015 Hinode
1.5 15 500 30 220 15 600 660CF15
iS5-2 Elec
SV022 Hinode
2.2 25 500 30 220 20 600 660CF20
iS5-2 Elec
SV037 Hinode
3.7 40 500 30 220 30 600 660CF30
iS5-2 Elec
SV055 Hinode
5.5 40 500 50 220 60 250 250FH-60
iS5-2 Elec
SV075 Hinode
7.5 50 500 60 220 60 250 250FH-60
iS5-2 Elec
SV110 Hinode
11 70 500 100 220 125 250 250GH-125
200V iS5-2 Elec
CLASS SV150 Hinode
15 100 500 100 220 150 250 250GH-150
iS5-2 Elec
SV185 Hinode
18.5 100 500 225 220 175 250 250GH-175
iS5-2 Elec
SV220 Hinode
22 125 500 225 220 225 250 250GH-225
iS5-2 Elec
SV300 Hinode 250GH-
30 150 500 225 220 250 250
iS5-2 Elec 250SUL
SV370 Hinode 250GH-
37 220 500 225 220 250 250
iS5-2 Elec 250SUL
SV450 Hinode 250GH-
45 270 500 300 220 350 250
iS5-2 Elec 350SUL
SV550 Hinode 250GH-
55 330 500 350 220 350 250
iS5-2 Elec 350SUL
SV008 Hinode
0.75 10 500 30 460 10 600 660CF10
iS5-4 Elec
SV015 Hinode
1.5 10 500 30 460 10 600 660CF10
iS5-4 Elec
SV022 Hinode
2.2 15 500 30 460 15 600 660CF15
iS5-4 Elec
SV037 Hinode
3.7 20 500 30 460 15 600 660CF15
iS5-4 Elec
SV055 Hinode
5.5 20 500 30 460 35 600 660GH-35
iS5-4 Elec
SV075 Hinode
7.5 30 500 30 460 35 600 660GH-35
iS5-4 Elec
SV110 Hinode
11 35 500 50 460 63 600 660GH-63
iS5-4 Elec
400V SV150 Hinode
15 45 500 60 460 80 600 660GH-80
CLASS iS5-4 Elec
SV185 Hinode
18.5 60 500 100 460 100 600 660GH-100
iS5-4 Elec
SV220 Hinode
22 70 500 100 460 125 600 660GH-125
iS5-4 Elec
SV300 Hinode
30 100 500 100 460 125 600 600FH-125S
iS5-4 Elec
SV370 Hinode
37 100 500 225 460 150 600 600FH-150S
iS5-4 Elec
SV450 Hinode
45 100 500 225 460 200 600 600FH-200S
iS5-4 Elec
SV550 Hinode
55 150 500 225 460 200 600 600FH-200S
iS5-4 Elec
SV750 Hinode
75 200 500 225 460 125 600 600FH-125S
iS5-4 Elec
193
DECLARATION OF CONFORMITY
EN 61800-3/A11 (2000)
EN 61000-4-2/A2 (2001)
EN 61000-4-3/A2 (2001)
EN 61000-4-4/A2 (2001)
EN 61000-4-5/A1 (2001)
EN 61000-4-6/A1 (2001)
EN 55011/A2 (2002)
EN 50178 (1997)
IEC/TR 61000-2-1 (1990)
EN 61000-2-2 (2002)
EN 61000-2-4 (1994)
EN 60146-1-1/A1 (1997)
We, the undersigned, hereby declare that equipment specified above conforms to the Directives and Standards
mentioned.
2002/11/26
(Signature/Date)
Mr. Ik-Seong Yang / Dept. Manager Mr. Jin Goo Song / General Manager
(Full name / Position) (Full name / Position)
194
TECHNICAL STANDARDS APPLIED
The standards applied in order to comply with the essential requirements of the Directives 73/23/CEE "Electrical material intended
to be used with certain limits of voltage" and 89/336/CEE "Electromagnetic Compatibility" are the following ones:
EN 61800-3/A11 (2000) Adjustable speed electrical power drive systems. Part 3: EMC product standard
including specific methods
EN 55011/A2 (2002) Industrial, scientific and medical (ISM) radio-frequency equipment. Radio disturbances
characteristics. Limits and methods of measurement
EN 61000-4-2/A2 (2001) Electromagnetic compatibility (EMC). Part 4: Testing and measurement techniques.
Section 2: Electrostatic discharge immunity test.
EN 61000-4-3/A2 (2001) Electromagnetic compatibility (EMC). Part 4: Testing and measurement techniques.
Section 3: Radiated, radiofrequency, electromagnetic field immunity test.
EN 61000-4-4/A2 (2001) Electromagnetic compatibility (EMC). Part 4: Testing and measurement techniques.
Section 4: Electrical fast transients / burst immunity test.
EN 61000-4-5/A1 (2000) Electromagnetic compatibility (EMC). Part 4: Testing and measurement techniques.
Section 5: Surge immunity test.
EN 61000-4-6/A1 (2001) Electromagnetic compatibility (EMC). Part 4: Testing and measurement techniques.
Section 6: Immunity to conducted disturbances, induced by radio-frequency fields.
CEI/TR 61000-2-1 (1990) Electromagnetic compatibility (EMC). Part 2: Environment. Environment description for
low-frequency conducted disturbances and signalling in public low voltages supply
systems
EN 61000-2-2 (2002) Electromagnetic compatibility (EMC). Part 2: Environment. Compatibility level for low-
(<22Kw) frequency conducted disturbances and signalling in public low voltages supply
systems
EN 61000-2-4 (1997) Electromagnetic compatibility (EMC). Part 2: Environment. Compatibility level in
(>22Kw) industrial plants for low-frequency conducted disturbances
EN 60146-1-1/A1 (1997) Semiconductor converters. General requirements and line commutated converters. Part
(>22Kw) 1-1: Specifications of basic requirements
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EMI / RFI POWER LINE FILTERS
RFI FILTERS
THE L.G. RANGE OF POWER LINE FILTERS FF (Footprint) FE (Standard) SERIES, HAVE BEEN SPECIFICALLY DESIGNED WITH HIGH
FREQUENCY LG INVERTERS, THE USE L.G. FILTERS, WITH THE INSTALLATION ADVICE OVERLEAF HELP TO ENSURE TROUBLE
FREE USE ALONG SIDE SENSITIVE DEVICES AND COMPLIANCE TO CONDUCTED EMISSION AND IMMUNITY STANDARDS TO
EN50081 -> EN 61000-6-3:02 and EN 61000-6-1:02
CAUTION
IN CASE OF A LEAKAGE CURRENT PROTECTIVE DEVICES IS USED ON POWER SUPPLY, IT MAY BE FAULT AT POWER-ON OR OFF.
IN AVOID THIS CASE, THE SENSE CURRENT OF PROTECTIVE DEVICE SHOULD BE LARGER THAN VALUE OF LAKAGE CURRENT AT
WORST CASE IN THE BELOW TABLE.
To conform to the EMC directive, it is necessary that these instructions be followed as closely as possible. Follow the usual safety
procedures when working with electrical equipment. All electrical connections to the filter, inverter and motor must be made by a
qualified electrical technician.
1-) Check the filter rating label to ensure that the current, voltage rating and part number are correct.
2-) For best results the filter should be fitted as closely as possible to the incoming mains supply of the wiring enclosure, usually directly after the
enclosures circuit breaker or supply switch.
3-) The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter. Care should be taken to remove
any paint etc... from the mounting holes and face area of the panel to ensure the best possible earthing of the filter.
4-) Mount the filter securely.
5-) Connect the mains supply to the filter terminals marked LINE, connect any earth cables to the earth stud provided. Connect the filter
terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable.
6-) Connect the motor and fit the ferrite core (output chokes) as close to the inverter as possible. Armoured or screened cable should be used
with the 3 phase conductors only threaded twice through the center of the ferrite core. The earth conductor should be securely earthed at both
inverter and motor ends. The screen should be connected to the enclosure body via and earthed cable gland.
7-) Connect any control cables as instructed in the inverter instructions manual.
IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND
OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED.
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EMI / RFI POWER LINE FILTERS
197
EMI / RFI POWER LINE FILTERS
DIMENSIONS
TIPO D W H X O
FS 1 21 85 46 70 5
FS 2 28.5 105 62 90 5
FS 3 48 150 110 125 x 30 5
FS 4 58 200 170 180 x 45 5
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Revisions
Publishing date Changes to be made S/W Version Note
1 Feb, 1999 1.00
2 April, 2000 1.03
3 March, 2001 1.05
4 July, 2001 1.06
5 May, 2002 1.07
6 June, 2002 2.00
7 Dec, 2002 2.01
8 Jan, 2003 Chapter 7. DB Unit, 2.01 Models and description added.
Appendix C Peripheral devices added or changed.
9 April, 2003 Sub-D board 2.01 Sub-D not available.
excluded
10 July, 2003 Declaration of 2.01 CE models units ranging from 30kW to 75kW
Conformity (DOC) added to DOC.
11 Jan., 2004 2.01 1) Page 178, Group 3 DBU dimension revised
2) Page 192~195, DOC revised
3) Page 138, EXT -12 description revised
4) Page 122, [Exchange] diagram, AXB
AXC revised
5) Page 131, 132, CLOED CLOSED
6) Page 149, APP-24 7-segment display
2324
7) Page 153, DB Unit, 15~30HP 15~100HP
8) Page 181, MC Fail and Overspeed
protection added
12 April, 2004 S/W Update 2.11 1) UL Marking added
2) Fuse and breakers specification added
3) Power/Control Terminal specification revised
13 Feb, 2005 2.11 1) Built-in DBU models included.
3) Overspeed & M/C Fail added.
4) Power Terminal explanation changed.
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