DK Lok Tube Fitting June 2015 PDF
DK Lok Tube Fitting June 2015 PDF
DK Lok Tube Fitting June 2015 PDF
No.01-6
June 2015
Technical Information
Tube Fittings
1 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
Port Connector Positionable AdditionalProducts
58 45 SAE Male Elbow
66
DCP/DCPZ Fuse Plug
DLBS-UP 72
Reducing Port
Connector Positionable DFA
59 SAE Male Run Tee
66 Vent Protector
DCRP 73
DTRS-UP DMD
Positionable
DK-Lok Flanges SAE Male Branch Tee Calibration Fittings
66 73
DK-Lok Flanges 59 DTBS-UP DPCM
DF 60 Positionable Male Elbow Dielectric Fittings
ISO Parallel thread 74
Lab Joint 67 DEU
Flange Connector
60 DLM-GP
DLJ Spare Parts
Tube To Weld End
Gasket
Tube to AN Tube Male Pipe
Weld Connector DGV/DGB 27
AN Union
68
61 DCW DGC/DGG
DUA Male Pipe
Nut
Weld Elbow 75
AN Bulkhead Union 69 DN
61
DUBA DLW Ferrule Set
75
Male AN adapter Tube Socket DFS
Weld Connector
62 69 Nut-Ferrule Set
DMAA DCSW 75
AN Adapter DFSN
Tube Socket
62 Weld Elbow Front Ferrule
DAA 70 76
DLSW DFF
Welding Bulkhead Back Ferrule
Tube to Non-Positionable O-Seal Union 76
70 DFB
O-Seal Straight
Thread Connector DBUW
63
DMC-UO Tools
Plug, Cap, Insert
O-Seal Pipe Preswaging Tool
Thread Connector Plug 76
63
70 DPS
DMC-NO DP
Gap Gauge
Non-Positionable Cap
SAE Male Connector 71 77
64 DC DIG
DMCS-U Tube Insert
Tube Depth
72 Marking Tool
77
Tube to Positionable DI
DTM
Straight Thread Pre-Swaging Unit
Posiotanable SAE 77
Male Elbow DHS-2A
65
Pre-Swaging Unit
DLS-UP 77
DES-1A
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 2
Technical Information
Tube Fittings
Alternative Fuels
Stainless steel316 DK-Lok Tube Fittings are tested to the requirements
Product Cleaning of ECE R110, EIHP Draft, ECE R67 and certified by TUV.
Every DK-Lok tube fitting is cleaned to remove surface contamination,
iron particles from cutting tools, oil from cutting fluid, and loose particles.
For further information refer to DK cleaning standard DC-01.
Specialcleaning for oxygen service application is available on request.
Refer to specialcleaning standard DC-11.
3 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
Tubing DK-Lok Tube Fitting Pressure Rating
For safe, reliable and leak-free DK-Lok fitting
system, tubing should be considered as one tThe pressure rating of DK-Lok Tube Fitting is rated to the working
of fitting components. pressure of connective tubing.
tTubing is assembled by simple wrench tThe allowable working pressure of tubing in various materials is
make-up on DK-Lok fitting. This results in listed in the table 2 to 13.
less assembly and maintenance costs.
tTubing assembly on DK-Lok fitting is re-usable.
Material
tTubing is bendable. It allows lower pressure drop with fewer
connections. This in turn reduces system costs because of less Using like tubing and fitting materialis essential for leak-free sealing
Material
fabricating manpower. system.
Unlike material may have different mechanical properties that may ad-
tPipe threading or welding is difficult to disassemble and
versely affect the fitting seal on tubing.
re-assemble The only exception is copper tubing with brass DK-Lok fitting.
tPiping requires skilled worker for welding & threading
Gas Application
Tubing Selection
Hardness DK-Lok tube fitting is designed for a wide range of leak-free application
including gas leak proof and vacuum tight service.
tTubing must be softer than fitting material. The metal tubing Gases (helium, hydrogen, nitrogen, air, etc.) can escape even the most
must be fully annealed and suitable for bending and flaring. minute leak-path due to their very small molecules.
tTubing hardness must be selected according to the information Tube therefore must be handled not to have scratches, draw mark,
in the table 2 to 13. nicks, flat spots, dirt, and dust
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 4
Technical Information
Tube Fittings
According to the requirements of ASME B31.3 Process Piping Code and ASME B31.1 Power Piping Code, allowable working pressure
calculated at -20 to 100 (-28 to 37) using S value of 20,000 psi.
t Pressure calculations are based on maximum O.D. and minimum wallthickness and no allowance is made for corrosion and erosion.
i.e., ASTM A269 1/2 in. OD x 0.035 in.WT: OD tolerance 0.005 in., WT tolerance 15%.
Calculations are based on 0.505 in.OD x 0.0298 in. WT.
t Safety Factor is 3.75 to 1, considering ultimate tensile strength of 75,000 psi.
5 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
Copper Tubing
Table 4. Fractional Seamless Copper Tubing
Soft annealed seamless copper tubing ASME B75 or equivalent. Soft annealed (Temper 0) copper water tube, type K or Type LASTM B88.
Recommended hardness: 60 HRB or less.
OD Wall Thickness (in.)
in. 0.010 0.012 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120
1/8 2700 3600
3/16 1800 2300 3400 Working Pressure in psig
1/4 1300 1600 2500 3500
5/16 1300 1900 2700
3/8 1000 1600 2200
1/2 800 1100 1600 2100
5/8 900 1200 1600 1900
3/4 700 1000 1300 1500 1800
7/8 600 800 1100 1300 1500
1 500 700 900 1100 1300 1500
tAccording to the requirements of ASME B31.3 Process Piping Code and ASME B31.1 Power Piping Code, allowable working pressure
calculated at -20 to 100 (-28 to 37) using S value of 6000 psi.
tSafety Factor is 5 to 1, considering ultimate tensile strength of 30,000 psi.
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 6
Technical Information
Tube Fittings
tAllowable working pressure calculated at -20 to 100 (-28 to 37) using S value of 15,700 psi according to ASME B31.3 Process Piping Code.
tSafety Factor is 3 to 1, considering ultimate tensile strength of 47,000 psi.
tTo determine working pressure of ASME B31.1 Power Piping Code, multiply the ASME B31.3 rating by 0.85
7 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
Table 11. Fractional Seamless Alloy 625 Tubing
Fully annealed seamless alloy 625 tubing ASTM B444 Grade 1 or equivalent.
Tubing to be free from scratches, draw mark, dirt, dust, flat spots, and suitable for bending and flaring.
OD Wall Thickness (in.) tAllowable working pressure is calculated at ambient
in. 0.020 0.028 0.035 0.049 0.065 0.083 temperature using S value of 40,000 psi according
to ASME B31.3 Code.
1/8 12500 18200 23100 Working Pressure in psig
tSafety Factor is 3 to 1, considering ultimate tensile
3/16 8000 11600 14900 21500 strength of 120,000 psi.
1/4 8400 10800 15700 21400 tTo determine working pressure of ASME B31.1
5/16 8400 12200 16800 Power Piping Code, multiply the ASME B31.3
3/8 6900 10000 13700 rating by 0.86.
1/2 4200 6000 8200 10700
Example: SS316 seamless tubing 1/2 in. O.D. x 0.065 in.WT at 700 F. 4700 psig x 0.82 = 3854 psi.
Allowable working pressure of SS316 seamless 1/2 in. O.D. x 0.065 in. WT is 3854 psi at 700 F.
Table 14.
Temp. Stainless C.steel Copper 825 C276 625 20 400 Super Duplex
F C 304 316 A179 B75 B423 B622 B444 B729 B165 A789
100 38 1 1 1 1 1 1 1 1 1 1
200 93 1 1 0.96 0.8 0.92 1 1 0.9 0.88 0.9
300 149 1 1 0.9 0.78 0.87 1 1 0.86 0.79 0.85
400 204 0.94 0.97 0.86 0.5 0.83 1 1 0.83 0.79 0.82
500 260 0.88 0.9 0.82 0.13 0.79 0.98 0.97 0.79 0.79 0.81
600 316 0.82 0.85 0.77 0.76 0.93 0.95 0.77 0.79 0.8
700 371 0.8 0.82 0.73 0.74 0.87 0.93 0.76 0.79
800 427 0.76 0.8 0.59 0.73 0.84 0.93 0.73 0.76
900 482 0.73 0.78 0.73 0.81 0.93
1000 538 0.69 0.77 0.71 0.79 0.93
1200 649 0.3 0.37 0.35 0.33
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 8
Technical Information
Tube Fittings
ISO 228-1
BS 2779 (BSPP) Applicable to DK-Lok thread designator: G, GB, and GP.
GR RP
JIS B0202 (PF) SS316 and carbon steel fitting thread ends up to 1 in. are rated to
DIN 3852 FORM Z
5900 psi (406 bar)
ISO 228-1
GY
BS 2779 (BSPP)
RJ DK-Lok SAE Straight Thread End
JIS B0202 (PF)
DIN 3852 FORM Y Applicable to DK-Lok thread designator: U, UO, and UP.
ASME B1.1 SS316 and carbon steel fitting thread ends up to 16U (1 5/16-12)
ISO R725 are rated to 6000 psi (413 bar)
U SR
SAE J475
SAE J514 DK-Lok Tube Socket Weld End
ASME B1.1
Applicable to DK-Lok tube fitting part number: DCSW and DLSW.
SAE Straight Thread
ISO R725
UO OR SS316 and carbon steel fitting tube socket ends up to 1/2 in. (-8)
SAE J475
SAE J514 are rated to 7,000 psi (482 bar)
ASME B1.1,
ISO R725 DK-Lok Pipe Butt Weld End
UP ST
SAE J475 Applicable to DK-Lok tube fitting part number: DCW and DLW.
SAE J514
SS316 and carbon steel fitting pipe butt weld ends up to 3/4 in.
ASME B1.20.1, (-12P) are rated to 6,000 psi (413 bar)
NO SAE AS71051 OR
SAE J514 tPressure ratings are based on ASME B31.3 Process Piping Code, at
ambient temperature.
tFor further information about each size end rating, contact the
authorized DK-Lok distributor in your region.
Pipe Thread Sealants Table 17. Elastomer seal temperature ratings
Pipe thread sealant for tapered pipe thread assembly is essential to Elastomer O-ring Rating
ensure leak-free thread sealing. Sealant usually contains a lubricant.
NBR -40 to 110 (-40 to 230)
Thread sealant fills the voids between the threads and prevents
thread galling. FKM -28 to 204(-18 to 400)
FFKM (Kalrez) -30 to 275(-22 to 527)
Wrap PTFE tape clockwise from first thread. Do not overhang the first
thread; the tape may get into the fluid system. Care must be taken as fitting with elastomer O-ring sealmay have
lower temperature rating.
Pressure Equivalents:
Kalrez: DupPont
1 bar = 100 kPa = 14.503 psi 1 kPa = 0.01 bar = 0.145 psi
1 psi = 0.069 bar = 6.89 kPa 1 kg/cm2 = 0.98 bar = 14.22 psi
9 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
Ordering Information Tee and Cross Fittings
Suffix the material designator to the part number. Example: DU-8-S Tee fitting part number is described
1 2 by first the run (1 and 2) and next the
Table 18. Material Designator
branch (3).
Material Designator
Stainless Steel316
S
Dual Grade 3
Brass B
4
Carbon Steel C
Stainless 310 310
Duplex D Cross fitting part number is described
Super Duplex SD 1 2 by first the run (1 and 2) and next the
branch (3 and 4)
Aluminum AL
Alloy 20 L20
Hastelloy C276 HC 3
Alloy 400 M
Alloy 600 IN
Alloy 625 L625 Table 19. Pipe Thread Size Designator
Alloy 825 L825
Titanium Gr. 2 TI Nom. Size in. 1/16 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2
PTFE PE Designator 1 2 4 6 8 12 16 20 24 32
OD in. 1/16 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2
Designator 1 2 3 4 5 6 8 10 12 14 16 20 24 32
OD mm 2mm 3 mm 4 mm 6 mm 8mm 10 mm 12 mm 16 mm 20 mm 22 mm 25 mm 28 mm 32 mm 38 mm 42 mm 50 mm
Designator 2M 3M 4M 6M 8M 10 M 12 M 16 M 20 M 22 M 25 M 28 M 32 M 38 M 42 M 50 M
Z series DK-Lok
DK-Lok Z Series single ferrule tube fitting is designed and manufactured
to the highest quality standards.
This fitting includes single ferrule with standard DK-Lok fitting body
and nut.
To help identify DK-Lok Z series from DK-Lok Tube fitting, nut is black
Molybdenum Disulfide (MoS2) coated.
Material Dimensions
DK-Lok Z Series single ferrule tube fitting is manufactured in stainless DK-Lok Z Series fittings are dimensionally identical to DK-Lok Tube
steel316. Fittings.
Pressure and Temperature Ratings Ordering Information
DK-Lok Z Series fittings are identical to DK-Lok Tube Fittings in To order Z series, insert Z in the standard DK-Lok tube fitting part
pressure and temperature ratings. number.
Examples: DUZ-8-S, DMCZ8-8N-S, DNZ-4-S
Z Series Ferrule
Part No. Tube O.D.
DFZ-4-S 1/4
DFZ-6-S 3/8
DFZ-8-S 1/2
DFZ-12-S 3/4
DFZ-16-S 1
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 10
Union
DU
11 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Union Elbow
DL
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 12
Union Tee
DT
13 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Union Cross
DX
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 14
Bulkhead Union
DUB
15 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Bulkhead Retainer
DBR
DBL
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 16
Reducing Union
DUR
17 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DLR
DXR
DXR16M-6M-6M-6M 16 6 4.8 25.4 25 14 24.4 15.3 22.0 17.7 28.7 27.2 38.8 34.6
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 18
Reducing Union Tee
DTR
19 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DTR
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 20
Male Connector
DMC-N
21 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Part No.
Tube O.D.
D
T
NPT
E
Min.
Width across flat
A B L
h H
DMC2M-2N 2 1/8 1.7 12 12 12.9 15.3 23.9 30.5
DMC3M-2N 3 1/8 2.4 12 12 12.9 15.3 23.1 29.7
DMC3M-4N 3 1/4 2.4 14 12 12.9 15.3 29.0 35.6
DMC4M-2N 4 1/8 2.4 12 12 13.7 16.1 24.6 31.2
DMC4M-4N 4 1/4 2.4 14 12 13.7 16.1 29.7 36.3
DMC6M-2N 6 1/8 4.8 14 14 15.3 17.7 25.4 32.8
DMC6M-4N 6 1/4 4.8 14 14 15.3 17.7 30.2 37.6
DMC6M-6N 6 3/8 4.8 18 14 15.3 17.7 31.0 38.4
DMC6M-8N 6 1/2 4.8 22 14 15.3 17.7 37.3 44.0
DMC8M-2N 8 1/8 4.8 15 16 16.2 18.6 26.7 34.2
DMC8M-4N 8 1/4 6.4 15 16 16.2 18.6 31.2 38.7
DMC8M-6N 8 3/8 6.4 18 16 16.2 18.6 31.8 39.2
DMC8M-8N 8 1/2 6.4 22 16 16.2 18.6 37.3 44.8
DMC10M-2N 10 1/8 4.8 18 19 17.2 19.5 28.7 36.3
DMC10M-4N 10 1/4 7.1 18 19 17.2 19.5 33.3 40.9
DMC10M-6N 10 3/8 7.9 18 19 17.2 19.5 33.3 40.9
DMC10M-8N 10 1/2 7.9 22 19 17.2 19.5 38.1 45.7
DMC10M-12N 10 3/4 7.9 27 19 17.2 19.5 38.9 46.5
DMC12M-2N 12 1/8 4.8 22 22 22.8 22.0 28.7 38.8
DMC12M-4N 12 1/4 7.1 22 22 22.8 22.0 33.3 43.4
DMC12M-6N 12 3/8 9.5 22 22 22.8 22.0 33.3 43.4
DMC12M-8N 12 1/2 9.5 22 22 22.8 22.0 38.1 48.2
DMC12M-12N 12 3/4 9.5 27 22 22.8 22.0 38.9 49.0
DMC14M-4N 14 1/4 6.4 24 25 24.4 22.0 34.0 44.1
DMC14M-6N 14 3/8 9.5 24 25 24.4 22.0 34.0 44.1
DMC14M-8N 14 1/2 11.1 24 25 24.4 22.0 34.0 44.1
DMC15M-8N 15 1/2 11.9 24 25 24.4 22.0 38.9 49.0
DMC16M-4N 16 1/4 7.1 24 25 24.4 22.0 34.0 44.1
DMC16M-6N 16 3/8 9.5 24 25 24.4 22.0 34.0 44.1
DMC16M-8N 16 1/2 11.9 24 25 24.4 22.0 38.9 49.0
DMC16M-12N 16 3/4 12.7 27 25 24.4 22.0 38.9 49.0
DMC18M-8N 18 1/2 11.9 27 30 24.4 22.0 40.4 50.5
DMC18M-12N 18 3/4 15.1 27 30 24.4 22.0 40.4 50.5
DMC20M-8N 20 1/2 11.9 30 32 26.0 22.0 42.2 52.3
DMC20M-12N 20 3/4 15.9 30 32 26.0 22.0 42.2 52.3
DMC22M-12N 22 3/4 15.9 30 32 26.0 22.0 42.2 52.3
DMC22M-16N 22 1 18.3 35 32 26.0 22.0 47.8 57.9
DMC25M-8N 25 1/2 11.9 35 38 31.3 26.5 45.2 57.5
DMC25M-12N 25 3/4 15.9 35 38 31.3 26.5 45.2 57.5
DMC25M-16N 25 1 21.8 35 38 31.3 26.5 50.0 62.3
DMC28M-16N 28 1 21.8 41 46 36.6 36.6 51.6 72.4
DMC28M-20N 28 1-1/4 21.8 46 46 36.6 36.6 52.3 73.1
DMC30M-20N 30 1-1/4 26.2 46 50 39.6 39.2 55.6 77.2
DMC32M-20N 32 1-1/4 28.6 46 50 42.0 41.6 56.6 79.6
DMC38M-24N 38 1-1/2 33.7 55 60 49.4 47.9 64.0 91.6
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 22
Male Connector
DMC-R
Thermocouple Connector Most DK-Lok male connectors can be bored-through thermocouple fittings except
those fittings with small male thread like 1/8 in.
DMCT To order, insert T in DMC male connector part number. Example: DMCT8-8N-S
DK-Lok bored-through fittings have no shoulder or sizing angle inside the body. This
allows thermocouples or dip tubes to pass beyond the fitting male thread.
Assembly instruction
1. Position the length of thermocouple to pass through fitting male thread and hold
it to prevent shifting during assembly.
2. Wrench tightens the nut 1 1/4 turns from finger tight position, keeping the body
steady with backup wrench.
Tighten the nut 3/4 turn for 1/8, and 3/16; 3, and 4mm Tube Fittings.
23 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Male Connector
DMC-R
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 24
Male Connector for Bonded Gasket Seal
25 Copyright
All dimensions are in millimeters unless otherwise specified 2003-2013.
and only for referenceAll RightstoReserved.
subject change.
DK-Lok Tube Fitting
DMC-GB, DMC-G
DMC-GB DMC-G
Connects metric tube to female ISO parallel thread
Width across flat
Part No.
Tube O.D.
D
T
PF
E
Min. h H
A B 1 L K
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 26
ISO Pipe Thread
The International Standards Organization prepares the ISO 228-1 and ISO 7-1 international standard to standardize the nomenclature of several
international pipe threads.
ISO 228-1
ISO 228-1 represents internal and external parallel pipe threads where pressure-tight joints are not made on the threads.
Compressing two tightening surfaces outside the threads or interposing a gasket seal will make the internal and external thread
assembly pressure-tight joint.
ISO 228-1 standardizes the following internationalpipe threads.
1. BS 2779 (BSPP) 2. DIN-ISO 228/1 3. JIS B0202 (PF)
A self-centering taper is constructed at male thread end. This taper centers a bonded gasket
to seal up on the face of the female threaded component.
DGB: NBR inner ring bonded to carbon steel outer ring.
DGV: FKM inner ring bonded to stainless steel outer ring.
Part E H D
Number mm in. mm in. mm in.
DGB-2-C DGV-2-S 10.4 0.41 2.0 0.08 16 0.63
DGB-4-C DGV-4-S 13.7 0.54 2.0 0.08 20.6 0.81
Sealing by compression against DGB-6-C DGV-6-S 17.3 0.68 2.0 0.08 23.9 0.94
the face of the female threaded DGB-8-C DGV-8-S 21.6 0.85 2.5 0.1 28.7 1.13
component. DGB-12-C DGV-12-S 26.9 1.06 2.5 0.1 35.1 1.38
Reference DIN 3852 Form A DGB-16-C DGV-16-S 33.8 1.33 2.5 0.1 42.9 1.69
DGB-20-C DGV-20-S 42.4 1.67 2.5 0.1 51.05 2.01
See page on 9
DGB-24-C DGV-24-S 48.8 1.92 2.5 0.1 59.18 2.33
for G end connection
A Metal Gasket performs the sealing between the reverse bevel of the fitting and the face of
the female threaded component.
A gasket is dropped into the flat bottom of the female thread. The face of the male thread
exerts a load on the gasket to seal
Part E H D
Number mm in. mm in. mm in.
DGG-4- 7.6 0.30 1.8 0.07 10.7 0.42
Sealing by gasket.
DGG-6- 8.6 0.34 2.3 0.09 14.2 0.56
Reference DIN 3852 Form Y
See page on 9 DGG-8- 9.1 0.36 2.5 0.10 17.8 0.70
for GY end connection
27 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
ISO 7-1
ISO 7-1 represents internal and external pipe tapered threads where pressure-tight joints are made by interference fit.
This thread requires sealant to fillthe voids between male and female threads that also prevents galling on threads.
The sealant usually contains lubricant.
ISO 7-1 standardizes the following international pipe threads.
1. BS 21(BSPT) 2. JIS B0203(PT) 3.DIN 2999 (male thread only)
DMCB-N
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 28
Bulkhead Male Connector
DMCB-N
45 Male Elbow
DLBM
29 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Male Elbow
DLM-N
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 30
Male Elbow
DLM-N
31 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Male Elbow
DLM-R
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 32
Male Elbow
DLM-R
33 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DTRM-N
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 34
Male Run Tee
DTRM-R
35 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DTBM-N, -R
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 36
Male Branch Tee
DTBM-N
37 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DTBM -R
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 38
Female Connector
DCF-N
39 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Female Connector
DCF-N
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 40
Female Connector
DCF-R
Connects fractional tube to male ISO tapered thread
Tube O.D. Width across flat
Part No. D
T
PT
E
Min.
h H A B L
in. mm in. mm in. mm
DCF2-2R 1/8 3.17 1/8 2.28 9/16 14.28 7/16 11.11 12.70 15.24 22.09 28.70
DCF4-2R 1/4 6.35 1/8 4.82 9/16 14.28 9/16 14.28 15.24 17.78 23.87 31.24
DCF4-4R 1/4 6.35 1/4 4.82 3/4 19.05 9/16 14.28 15.24 17.78 28.44 35.81
DCF4-6R 1/4 6.35 3/8 4.82 7/8 22.22 9/16 14.28 15.24 17.78 30.22 37.59
DCF4-8R 1/4 6.35 1/2 4.82 1-1/16 26.98 9/16 14.28 15.24 17.78 35.05 42.41
DCF6-4R 3/8 9.52 1/4 7.11 3/4 19.05 11/16 17.46 16.76 19.30 30.22 37.59
DCF6-6R 3/8 9.52 3/8 7.11 7/8 22.22 11/16 17.46 16.76 19.30 31.75 39.11
DCF6-8R 3/8 9.52 1/2 7.11 1-1/16 26.98 11/16 17.46 16.76 19.30 36.57 43.94
DCF8-2R 1/2 12.70 1/8 10.41 13/16 20.64 7/8 22.22 22.86 21.84 25.40 35.56
DCF8-4R 1/2 12.70 1/4 10.41 1-3/16 20.64 7/8 22.22 22.86 21.84 30.22 40.38
DCF8-6R 1/2 12.70 3/8 10.41 7/8 22.22 7/8 22.22 22.86 21.84 31.75 41.91
DCF8-8R 1/2 12.70 1/2 10.41 1-1/16 26.98 7/8 22.22 22.86 21.84 36.57 46.73
DCF8-12R 1/2 12.70 3/4 10.41 1-5/16 33.33 7/8 22.22 22.86 21.84 38.10 48.26
DCF10-6R 5/8 15.87 3/8 12.70 15/16 23.81 1 25.40 24.38 21.84 31.75 41.91
DCF10-8R 5/8 15.87 1/2 12.70 1-1/16 26.98 1 25.40 24.38 21.84 36.57 46.73
DCF10-12R 5/8 15.87 3/4 12.70 1-5/16 33.33 1 25.40 24.38 21.84 38.10 48.26
DCF12-8R 3/4 19.05 1/2 15.74 1-1/16 26.98 1-1/8 28.58 24.38 21.84 36.57 46.73
DCF12-12R 3/4 19.05 3/4 15.74 1-5/16 33.33 1-1/8 28.58 24.38 21.84 38.10 48.26
DCF16-12R 1 25.40 3/4 22.35 1-3/8 34.92 1-1/2 38.10 31.24 26.41 41.14 53.34
DCF16-16R 1 25.40 1 22.35 1-5/8 41.27 1-1/2 38.10 31.24 26.41 50.03 62.23
DCF20-16R 1-1/4 31.75 1 27.68 1-3/4 44.45 1-7/8 47.63 41.14 38.86 52.57 74.67
DCF20-20R 1-1/4 31.75 1-1/4 27.68 2-1/8 53.98 1-7/8 47.63 41.14 38.86 52.57 74.67
DCF24-24R 1-1/2 38.10 1-1/2 34.03 2-3/8 60.33 2-1/4 57.15 50.03 45.21 56.13 83.81
41 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DCF-GG
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 42
Bulkhead Female Connector
DCBF-N
43 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Female Elbow
DLF-N
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 44
Female Run Tee
DTRF-N
45 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DTBF-N
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 46
Reducer
DR
47 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 48
Bulkhead Adapter
DAB
The bulkhead adapter is useful
to help set a direction through
panelconstruction.
Male Adapter
DAM-N
49 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Male Adapter
DAM-N
Connects fractional DK-Lok port to female NPT thread
Tube O.D. Width across flat
Part No. D
T
NPT
E
Min.
E1 h L
in. mm in. mm
DAM2-2N 1/8 3.17 1/8 4.57 1.77 7/16 11.11 13.45 29.50
DAM2-4N 1/8 3.17 1/4 7.11 1.77 9/16 14.28 13.45 34.80
DAM3-2N 3/16 4.76 1/8 4.57 3.04 7/16 11.11 14.20 30.22
DAM3-4N 3/16 4.76 1/4 7.11 3.04 9/16 14.28 14.20 35.56
DAM4-2N 1/4 6.35 1/8 4.57 4.57 7/16 11.11 15.75 31.80
DAM4-4N 1/4 6.35 1/4 7.11 4.57 9/16 14.28 15.75 37.08
DAM4-6N 1/4 6.35 3/8 10.41 4.57 11/16 17.46 15.75 37.84
DAM4-8N 1/4 6.35 1/2 12.70 4.57 7/8 22.22 15.75 43.43
DAM5-2N 5/16 7.93 1/8 4.57 6.35 7/16 11.11 16.80 32.76
DAM5-4N 5/16 7.93 1/4 7.11 6.35 9/16 14.28 16.80 38.10
DAM6-2N 3/8 9.52 1/8 4.57 7.11 7/16 11.11 17.50 33.50
DAM6-4N 3/8 9.52 1/4 7.11 7.11 9/16 14.28 17.50 38.90
DAM6-6N 3/8 9.52 3/8 10.41 7.11 11/16 17.46 17.50 39.60
DAM6-8N 3/8 9.52 1/2 12.70 7.11 7/8 22.22 17.50 45.20
DAM8-4N 1/2 12.70 1/4 7.11 9.90 9/16 14.28 23.20 44.50
DAM8-6N 1/2 12.70 3/8 10.41 9.90 11/16 17.46 23.20 45.20
1 2
In the direction shown the female port is required The male elbow is positioning in the wrong direc-
to connect with tubing. tion.
3 4
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 50
Male Adapter
DAM-R
Part No.
Tube O.D.
D
T
PT
E
Min.
E1
Width across flat
h
L
51 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Male Adapter
DAM-G
Part No.
Tube O.D.
D
T
PF
E
Min.
E1
Width across flat
h
1 L K
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 52
Male Adapter
DAM-U
Male Adapter
DAM-UO
53 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Female Adapter
DAF-N
Part No.
Tube O.D.
D
T
NPT
E
Min.
Width across flat
h
L
DAF6M-2N 6 1/8 4.6 14 15.70 32.50
DAF6M-4N 6 1/4 4.6 19 15.70 37.10
DAF8M-4N 8 1/4 6.3 19 16.80 37.60
DAF10M-4N 10 1/4 7.7 19 17.50 38.10
DAF10M-6N 10 3/8 7.7 22 17.50 40.10
DAF10M-8N 10 1/2 7.7 27 17.50 46.50
DAF12M-4N 12 1/4 9.1 19 23.10 43.70
DAF12M-6N 12 3/8 9.1 22 23.10 46.00
DAF12M-8N 12 1/2 9.1 27 23.10 52.30
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 54
Female Adapter
DAF-R
Female Adapter
DAF-GR
55 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DAF-GG
Part No.
Tube O.D.
D
T
G(PF)
E
Min.
E1
Width across flat
h
1 L
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 56
Elbow Adapter
DLA
DTRA
DTBA
57 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Port Connector
DCP/DCPZ
Connects two fractional DK-Lok ports Connects two metric DK-Lok ports
Tube O.D.
Part No. D
E
Min.
D1 L Part No.
Tube O.D.
D
E
Min.
D1 L
in. mm
DCP-1 1/16 1.59 1.00 3.30 10.66 13.72 DCP-3M 3 2.1 6.0 15.70 22.20
DCP-2 1/8 3.17 1.77 6.09 15.75 22.35 DCP-4M 4 2.2 7.0 16.67 25.81
DCP-4 1/4 6.35 4.57 9.39 18.79 24.64 DCP-6M 6 4.4 9.0 18.70 24.60
DCP-5 5/16 7.93 6.35 10.92 20.06 25.90 DCP-8M 8 6.2 11.0 20.00 25.90
DCP-6 3/8 9.52 7.11 12.70 20.32 26.16 DCP-10M 10 8.2 13.1 20.20 26.10
DCP-8 1/2 12.70 9.90 15.74 25.90 35.81 DCP-12M 12 9.1 15.0 26.00 35.80
DCP-12 3/4 19.05 14.98 22.09 27.68 37.33
DCP-15M 15 12.7 19.0 27.78 37.40
DCP-16 1 25.40 20.06 28.44 34.54 48.00
DCP-16M 16 12.7 19.0 27.60 37.40
DCPZ-1 1/16 1.59 1.00 3.30 10.66 13.72
DCP-18M 18 13.9 21.0 27.91 37.40
DCPZ-2 1/8 3.17 1.77 6.09 15.75 22.35
DCP-20M 20 15.1 23.0 29.20 38.90
DCPZ-4 1/4 6.35 4.57 9.39 18.79 24.64
DCPZ-5 5/16 7.93 6.35 10.92 20.06 25.90 DCP-22M 22 17.9 24.97 29.30 39.20
DCPZ-6 3/8 9.52 7.11 12.70 20.32 26.16 DCP-25M 25 19.8 28.0 35.60 49.50
DCPZ-8 1/2 12.70 9.90 15.74 25.90 35.81 DCP-28M 28 23.8 34.3 48.30 63.50
DCPZ-12 3/4 19.05 14.98 22.09 27.68 37.33 DCP-32M 32 27.4 39.5 52.40 69.70
DCPZ-16 1 25.40 20.06 28.44 34.54 48.00 DCP-38M 38 33.3 47.1 61.40 81.90
Installation Instructions
Machined Ferrule End and Tube Stub End
Port Connector is useful for close connection of two DK-Lok ports.
1 2 3
Port 2
Port 1
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 58
Reducing Port Connector
DCRP
DF
Pressure Class Ratings 150 to 2500 Nominal Flange Sizes NPS 1/2 to 2 in. Connects ANSI flange to fractional tube
Tube O.D. ANSI Wrench
Part No. D Flange
ANSI
Class
E Flat A L C F
in. mm NPS h
DF-4TF8-150 1/2 150 4.82 20.64 15.24 33.52 40.89 60.45 88.9
1/4 6.35
DF-4TF16-150 1 150 4.82 20.64 15.24 36.35 43.71 79.2 108
DF-6TF8-150 1/2 150 4.82 20.64 16.76 34.85 42.21 60.45 88.9
DF-6TF8-300 3/8. 9.52 1/2 300 7.11 20.64 16.76 38.1 45.46 66.54 95.25
DF-6TF16-150 1 150 7.11 20.64 16.76 37.85 45.21 79.2 108
DF-8TF8-150 1/2 150 10.41 20.64 22.86 30.05 45.21 60.45 88.9
DF-8TF8-300 1/2 300 10.41 20.64 22.86 37.85 48.01 66.54 95.25
DF-8TF8-1500 1/2 12.7 1/2 1500 10.41 20.64 22.86 46.05 56.21 82.6 121
DF-8TF16-150 1 150 10.41 20.64 22.86 38.1 48.26 79.24 48.26
DF-8TF32-150 2 150 10.41 20.64 22.86 42.92 53.08 42.92 53.08
DF-12TF16-150 1 150 15.74 31.75 24.38 40.13 50.29 79.24 107.95
3/4 19.05
DF-12TF16-900 1 900 15.74 31.75 24.38 46.05 56.21 101.6 149
DF-16TF16-150 1 25.4 1 150 22.35 34.92 31.24 48.26 60.45 79.24 107.95
DF-24TF32-150 1-1/2 38.1 2 150 34.03 53.97 50.03 59.18 86.36 120.65 152.4
DF-32TF32-150 2 50.8 2 150 45.97 69.85 67.56 67.05 104.39 120.65 152.4
59 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DF
Pressure Class Rating PN 40 to 320, Nominal Flange Sizes DN 15 to 50 Connects DIN flange to metric tube
Part No.
Tube O.D.
D
DIN Flange
Size, DN
DIN CLASS E
Wrench Flat
h
A L C F
DF-6MF25M-40 6 mm 25 40 4.8 20 15.3 40.1 47.5 85.0 115.0
DF-12MF15M-40 15 40 9.5 20 22.8 38.4 48.5 65.0 95.0
DF-12MF25M-40 12 mm 25 40 9.5 20 22.8 40.4 50.5 85.0 115.0
DF-12MF50M-40 50 40 9.5 20 22.8 45.2 55.3 125.0 165.0
DF-18MF15M-40 15 40 15.1 32 24.4 41.7 51.8 65.0 95.0
18 mm
DF-18MF15M-40 25 40 15.1 32 24.4 43.7 53.8 85.0 115.0
DF-25MF25M-40 25 mm 25 40 21.8 35 31.3 51.8 64.0 85.0 115.0
DF-38MF50M-40 38 mm 50 40 33.7 55 49.4 62.7 90.4 125.0 165.0
DF-50MF50M-40 50 mm 50 40 45.2 70 65.0 66.3 103.0 125.0 165.0
JIS B 2220: Pressure Class Rating 10 to 63K, Nominal Flange Sizes DN 15 to 50
Connects JIS flange to fractional or metric tube
Tube O.D.
Part No. D
JIS Flange
Size, DN
JIS
Class
E
Wrench Flat
h
A L C F
in. mm
DF-4T15A10RF 1/4 . 6.35 15 10K 4.82 23.81 15.24 34.79 42.16 70.10 94.99
DF-6T15A10RF 3/8 9.52 15 10K 7.11 23.81 16.76 36.32 43.68 70.10 94.99
DF-8T15A10RF 1/2 . 12.7 15 10K 10.41 23.81 22.86 36.32 46.48 70.10 94.99
DF-12T15A10RF 3/4 19.05 15 10K 15.74 31.75 24.38 38.35 48.51 70.10 94.99
DF-16T25A10RF 1 25.4 25 10K 22.35 34.91 31.24 48.76 60.96 89.91 124.96
DF-32T50A10RF 2. 50.8 50 10K 45.97 69.85 67.56 64.51 101.85 119.88 154.94
DF-12M15A10FF 12 mm 15 10K 9.5 20 22.8 36.3 46.5 70.0 95.0
DF-18M15A10RF 18 mm 15 10K 15.1 32 24.4 38.4 48.5 70.0 95.0
DF-25M25A10RF 25 mm 25 10K 21.8 35 31.3 48.8 61.0 90.0 125.0
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 60
AN Union
DUA
AN Bulkhead Union
DUBA
61 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Male AN Adapter
DMAA
AN Adapter
DAA
AN adapter is useful to connects DK-Lok port to SAE JIC 514 37 male Fitting.
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 62
O-Seal Straight Thread Connector (Previously DCOS-U)
DMC-UO
DMC-NO
Installation Instructions
O-seal Connectors
1. Lubricate O-ring with a lubricant compatible with the O-ring material and the system fluid.
2. Finger-tighten the O-seal connector into the female port.
3. Hand-tighten until the O-ring squeezing on the face of the female port is felt.
4. Tighten slightly further with a wrench to completely compress the O-ring
tKeep the O-seal body still during connecting or disconnecting.
63 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DMCS-U
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 64
Positionable SAE Male Elbow
DLS-UP
Installation Instructions
SAE and ISO parallel thread Fittings
1. Lubricate O-ring with a lubricant compatible with the O-ring material and the system fluid.
2. Back the locknut out.
3. Finger-tighten the fitting into the straight thread boss until the metal backup washer contacts the face of the boss.
4. Position the fitting by backing it out until the fitting end is positioned in the desired direction.
tNo more than one turn backing out.
5. Hold the fitting in the direction and wrench-tighten the locknut until the washer contacts the face of the boss.
65 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DLBS-UP
DTRS-UP
DTBS-UP
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 66
Positionable Male Elbow ISO Parallel thread
DLM-GP
DLM6M-2GP 6 1/8 4.0 12.7 14 14.28 15.3 17.7 19.6 8.1 27.0 26.4 15.20 P8
DLM6M-4GP 6 1/4 4.8 15.8 14 19.05 15.3 17.7 21.6 9.1 29.0 32.3 20.30 -111
DLM6M-6GP 6 3/8 4.8 20.6 14 22.22 15.3 17.7 24.4 9.4 31.8 37.1 24.40 -113
DLM8M-2GP 8 1/8 4.0 14.2 16 14.28 16.2 18.6 21.3 8.1 28.8 27.4 15.20 P8
DLM8M-4GP 8 1/4 5.9 15.8 16 19.05 16.2 18.6 22.4 9.1 29.9 32.2 20.30 -111
DLM10M-4GP 10 1/4 5.9 20.6 19 19.05 17.2 19.5 25.9 9.1 33.5 35.0 20.30 -113
DLM10M-6GP 10 3/8 7.9 20.6 19 22.22 17.2 19.5 25.9 9.4 33.5 37.1 24.40 -111
DLM12M-4GP 12 1/4 5.9 20.6 22 19.05 22.8 22.0 25.9 9.1 36.0 35.0 20.30 -113
DLM12M-6GP 12 3/8 7.9 20.6 22 22.22 22.8 22.0 25.9 9.4 36.0 37.1 24.40 -113
DLM12M-8GP 12 1/2 9.5 23.8 22 26.98 22.8 22.0 27.9 13.0 38.0 43.4 29.50 P18
67 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DCW
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 68
Male Pipe Weld Elbow
DLW
DCSW
69 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
DLSW
DBUW
Plug
DP
Plugs fractional DK-Lok port for plugging unused
fitting port
Tube O.D. Width across flat
Part
D H Installation Instructions
No.
in. mm in. mm
DP-1 1/16 1.59 5/16 7.93 Plug is for plugging un-used DK-Lok
Plugs metric DK-Lok Port DP-2 1/8 3.17 7/16 11.11 port.
DP-3 3/16 4.76 1/2 12.70 1. Remove the nut and ferrules from
Tube Width Tube Width DP-4 1/4 6.35 9/16 14.28 the DK-Lok fitting body.
Part No. O.D. across
flat Part No. O.D. across
flat DP-5 5/16 7.93 5/8 15.87 2. Finger-tighten the plug.
D H D H 3. Tighten the plug 1/4 turn beyond
DP-6 3/8 9.52 11/16 17.46
DP-2M 2 12 DP-16M 16 25 DP-8 1/2 12.70 7/8 22.22 the finger-tight position, keeping the
DP-3M 3 12 DP-18M 18 30 DP-10 5/8 15.87 1 25.40 fitting body steady with a backup
DP-4M 4 12 DP-20M 20 32 DP-12 3/4 19.05 1-1/8 28.58 wrench.
DP-6M 6 14 DP-22M 22 32 DP-14 7/8 22.22 1-1/4 31.75 tDo not tighten 1 1/4 turns as this has
DP-8M 8 16 DP-25M 25 38 DP-16 1 25.40 1-1/2 38.10 machined ferrule not the standard
DP-10M 10 19 DP-28M 28 46 DP-20 1-1/4 31.75 1-7/8 47.63 ferrules.
DP-12M 12 22 DP-32M 32 50 DP-24 1-1/2 38.10 2-1/4 57.15 tTighten 1/8 turn for 1/16, 1/8, and
DP-15M 15 25 DP-38M 38 60 DP-32 2 50.80 3 76.20 3/16 in.; 2, 3, and 4 mm Tube Fittings.
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 70
Cap
DC
Installation Instructions
for capping tube end Cap
DK-Lok Cap is for capping tubing end
1. Insert tube end into the cap
tMake sure tube end bottoms on the shoulder of the cap.
2. Finger-tighten the nut
3. Wrench-tighten the nut 1 1/4 turns beyond the finger tight position,
keeping the body steady with a backup wrench.
tTightens 3/4 turns for 1/16, 1/8, and 3/16 in.; 2,3, and 4mm fittings.
tFor re-use, see re-assembly instruction
71 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Tube Insert
DI Installation Instructions
Tube Insert
for Nyion or sorft Plastic Tubing
Fractional DK-Lok tube insert supports the soft plastic tube internally.
This helps the soft tube to connect to DK-Lok port with no collapse.
Plastic Tube
1. Fully insert the tube insert into the soft plastic tube end. .
Part No. D (Tube OD) D1 (Tube ID) E 2. Insert the soft tube end into the DK-Lok port.
in. mm in. mm 3. Finger-tighten the nut.
DI3-2 3/16 4.76 1/8 3.17 2.28 4. Tighten the nut 1 1/4 turns with a wrench, keeping the body steady
DI4-2 1/4 6.35 1/8 3.17 2.28 with a backup wrench.
DI4-3 1/4 6.35 3/16 4.76 3.55 tTighten 3/4 turn for 3/16 in. fittings.
DI5-2 5/16 7.93 1/8 3.17 2.28
DI5-3 5/16 7.93 3/16 4.76 3.04
DI5-4 5/16 7.93 1/4 6.35 4.82 Metric
DI6-3 3/8 9.52 3/16 4.76 3.04
DI6-4 3/8 9.52 1/4 6.35 4.82 Plastic Tube
Part No. E
DI8-4 1/2 12.7 1/4 6.35 4.82 D (Tube OD) D1 (Tube ID)
DI8-6 1/2 12.7 3/8 9.52 7.87 DI6M-4M 6 4 2.8
DI10-6 5/8 15.87 3/8 9.52 7.87 DI8M-6M 8 6 4.4
DI10-8 5/8 15.87 1/2 12.70 11.17 DI10M-8M 10 8 6.4
DI12-8 3/4 19.05 1/2 12.70 11.17
DI12-10 3/4 19.05 5/8 15.87 14.22 DI12M-8M 12 8 6.4
DI16-12 1 25.4 3/4 19.05 17.52 DI12M-10M 12 10 8.3
Fuse Plug
DFA
DK-Lok fuse plug is applicable where heat could initiate fire or an explosive chemical reaction. Fuse plug alloy metal melts or yields
at the rated temperature. This is designed to use with DK-Lok port 3/8 in. OD.
tMaximum applicable instrument pressure: 10 bar (145 psig)
Connects DK-Lok port 3/8 in. OD
Tube O.D. D Temperature
Part No. Nominal Temperature Rating
in. mm Designator
DFA-6-160-S 3/8 9.52 160 160F (71C)
DFA-6-201-S 3/8 9.52 201 201F (94C)
DFA-6-255-S 3/8 9.52 255 255F (124C)
DFA-6-281-S 3/8 9.52 281 281F (138C)
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 72
Vent Protector
Connects to Female NPT thread
DMD T E H
Part No. L L1
(NPT) Min. in. mm
DMD-4N 1/4 7.11 9/16 15.87 20.57 14.22
DMD-6N 3/8 10.40 11/16 17.46 20.57 14.22
DMD-8N 1/2 12.70 7/8 23.81 26.92 19.05
DMD-12N 3/4 16.00 1-1/16 26.98 28.70 19.05
Calibration Fittings
DPCM
DP Transmitter Calibration fittings
DK-Lok Calibration fitting connects directly to the bleed port of a differential pressure transmitter. This helps simplify the calibra-
tion process. Two sizes of threads are available to fit the vent port of Yokogawa/Rosemount, and Honeywell differential pressure
transmitters. The conical metal-to-metal sealing face on the straight thread requires no PTFE tape.
73 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Dielectric Fittings
DEU
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 74
Sanitary Fitting
DSFC
Chromatography Fitting
DCHU
75 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Nut
DN
Fractional Metric
Tube O.D. With across flat Tube O.D. With across flat
Part No. L
Part No. D H L D H
in. mm in. mm DN-2M 2 12 11.90
DN-1 1/16 1.59 5/16 7.93 7.90 DN-3M 3 12 11.90
DN-2 1/8 3.17 7/16 11.11 11.93 DN-4M 4 12 11.90
DN-3 3/16 4.76 1/2 12.70 11.93 DN-6M 6 14 12.70
DN-4 1/4 6.35 9/16 14.28 12.70 DN-8M 8 16 13.50
DN-5 5/16 7.93 5/8 15.87 13.46 DN-10M 10 19 15.10
DN-6 3/8 9.52 11/16 17.46 14.22 DN-12M 12 22 17.40
DN-8 1/2 12.70 7/8 22.22 17.52 DN-15M 15 25 17.40
DN-10 5/8 15.87 1 25.40 17.52 DN-16M 16 25 17.40
DN-12 3/4 19.05 1-1/8 28.57 17.52 DN-18M 18 30 17.40
DN-14 7/8 22.22 1-1/4 31.75 17.52 DN-20M 20 32 17.40
DN-16 1 25.40 1-1/2 38.10 20.57 DN-22M 22 32 17.40
DN-20 1-1/4 31.75 1-7/8 47.63 31.75 DN-25M 25 38 20.60
DN-24 1-1/2 38.10 2-1/4 57.15 38.10 DN-28M 28 46 30.60
DN-32 2 50.80 3 76.20 52.32 DN-32M 32 50 34.40
DN-38M 38 60 40.60
DN-42M 42 65 40.60
DN-50M 50 76.2 52.60
DFS DFSN
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 76
Front Ferrule Back Ferrule
DFF DFB
Fractional Fractional
Tube O.D. Tube O.D. Tube O.D. Tube O.D.
Part No. D Part No. D Part No. D Part No. D
in. mm in mm in. mm in. mm
DFF1 1/16 1.59 DFF-10 5/8 15.87 DFB-1 1/16 1.59 DFB-10 5/8 15.87
DFF-2 1/8 3.17 DFF-12 3/4 19.05 DFB-2 1/8 3.17 DFB-12 3/4 19.05
DFF-3 3/16 4.76 DFF-14 7/8 22.22 DFB-3 3/16 4.76 DFB-14 7/8 22.22
DFF-4 1/4 6.35 DFF-16 1 25.40 DFB-4 1/4 6.35 DFB-16 1 25.40
DFF-5 5/16 7.93 DFF-20 1-1/4 31.75 DFB-5 5/16 7.93 DFB-20 1-1/4 31.75
DFF-6 3/8 9.52 DFF-24 1-1/2 38.10 DFB-6 3/8 9.52 DFB-24 1-1/2 38.10
DFF-8 1/2 12.70 DFF-32 2 50.80 DFB-8 1/2 12.70 DFB-32 2 50.80
Metric Metric
Part No. Tube O.D. Part No. Tube O.D. Part No. Tube O.D. Part No. Tube O.D.
DFF-2M 2 DFF-18M 18 DFB-2M 2 DFB-18M 18
DFF-3M 3 DFF-20M 20 DFB-3M 3 DFB-20M 20
DFF-4M 4 DFF-22M 22 DFB-4M 4 DFB-22M 22
DFF-6M 6 DFF-25M 25 DFB-6M 6 DFB-25M 25
DFF-8M 8 DFF-28M 28 DFB-8M 8 DFB-28M 28
DFF-10M 10 DFF-32M 32 DFB-10M 10 DFB-32M 32
DFF-12M 12 DFF-38M 38 DFB-12M 12 DFB-38M 38
DFF-15M 15 DFF-42M 42 DFB-15M 15 DFB-42M 42
DFF-16M 16 DFF-50M 50 DFB-16M 16 DFB-50M 50
Preswaging Tool
Fractional DK-Lok Metric DK-Lok
DPS Part No. Tube O.D. Part No. Tube O.D.
DPS-4-C 1/4 DPS-3M-C 3
DPS-5-C 5/16 DPS-6M-C 6
DPS-6-C 3/8 DPS-8M-C 8
DPS-8-C 1/2 DPS-10M-C 10
DPS-12-C 3/4 DPS-12M-C 12
DPS-16M-C 16
DPS-18M-C 18
DPS-20M-C 20
Operation Instructions
Pre-swaging Tool(DPS) Operation on Pre-Swaging Tool
1. Clamp the DPS on the VISE steadily.
2. Install the DK-Lok nut, ferrules onto the tubing.
3. Insert the loose ferrules and loose nut installed tubing end into the DPS until it is bottomed on the shoul-
der of the DPS.
4. Finger-tighten the nut.
5. Scribe the nut at the 6 oclock position.
6. Wrench-tighten the nut 1 1/4 turns to the 9 oclock position.
tTighten the nut 3/4 turn to the 3 oclock position for 1/16, 1/8, and 3/16 in.; 2, 3, and 4mm Tube Fittings.
7. Un-thread the nut.
8. Remove the tubing pre-swaged ferrules from the DPS.
tIn case the tubing is difficult to remove from DPS, gently rock the tubing back and forth. Do not rotate
the tubing.
Assembly on Fitting
1. Insert the ferrules pre-swaged tubing into the fitting body until the front ferrule seats.
2. Hand-tighten the nut.
3. Wrench-tighten the nut to the previously pulled-up position; at this point, a sharp rise in torque is felt.
4. Tighten slightly with a wrench.
77 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
Gap Gauge
DIG
This no-go gap gauge is useful tool to inspect the DK-Lok initially pulled-up.
Operation Instructions
On initial assembly, apply DK-Lok no-go gap inspection gauge to make sure
that the make-up distance is sufficiently pulled-up.
Refer to Fig 1.
1.The gap gauge does not fit the gap between the nut and the body hex.
This ensures that the fitting is sufficiently tightened on initial assembly.
Refer to Fig 2.
2.The gap gauge fits the gap between the nut and the body hex.
The fitting requires an additional tightening.
Fitting Size
Part No
in mm
This gauge works on eight sizes
DIG-46812
1/4, 3/8, 1/2, and 3/4. 6, 10, 12, and 18
DIG-5 5/16 -
DIG-12 3/4 -
DIG-16 1 25
DTB
Marking on tubing prior to make-up with DK-Lok.
Operation Instruction
1. Insert tubing into DTM untilit is bottomed on tool.
2. Mark the tube at the top of the DTM with a pen.
3. Remove the tube from the DTM and insert into DK-Lok fitting untilit is bottomed on the shoulder of the fitting body.
4. If the marking can be seen above the fitting nut, it indicates the tube not fully bottomed inside the fitting.
Fractional Metric
Part No. Tube O.D. (in.) Part No. Tube O.D.(mm)
DTM-4-C 1/4 DTM-6M-C 6
DTM-6-C 3/8 DTM-8M-C 8
DTM-8-C 1/2 DTM-10M-C 10
DTM-10-C 5/8 DTM-12M-C 12
DTM-12-C 3/4 DTM-16M-C 16
DTM-16-C 1 DTM-25M-C 25
Units
Pre-Swaging
Pre-swaging DK-Lok ferrules onto tubing.
in. 1/2, 5/8, 3/4, 1, 1 1/4, 1 1/2, and 2.
12, 14, 15, 16, 18, 20, 22, 25, 28,
mm
30, 32, 38, 42 and 50.
Pre-swaging unit must be used to install 1 1/4, 1 1/2, and 2 in. and
28, 30, 32, and 38 mm fittings
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 78
INSTALLATION INSTRUCTIONS
This instruction applies to DK-Lok Tube Fittings as well as DK-Lok Z series Tube Fittings.
DK-Lok is supplied finger-tight and ready for immediate use. Therefore fitting disassembly is not necessary for installation.
Tube-end preparation
Prior to installation, make sure to have tube-end cut 90 degree, and remove burrs from inside and outside tube ends.
Use proper tube cutter and maintain a sharp cutting wheel on it.
Step1 Step2
Insert the tubing into the DK-Lok tube fitting until the tubing end Scribe the nut at the 6 oclock position and wrench-tighten the nut 1 1/4
bottoms on the shoulder of the fitting body. turns to the 9 oclock position, holding the body with a back up wrench.
tMake sure the nut finger-tight tTighten the nut 3/4 turn to the 3 oclock position for 1/16, 1/8, and
3/16 in.; 2, 3, and 4mm Tube Fittings.
Re-Assembly Instructions
DK-Lok can be used many times.
Prior to re-assembly, ensure the components are clean and free of defects.
1. Insert the ferrules swaged tubing into the body until the front
ferrule seats firmly.
2. Hand-tighten the nut.
3. Wrench-tighten the nut to the previously pulled-up position; at this point, a sharp rise in torque is felt.
4. Tighten slightly with a wrench.
79 All dimensions are in millimeters unless otherwise specified and only for reference subject to change.
DK-Lok Tube Fitting
In case tube bend is too close to a fitting, the bend section shall enter the fitting.
This may not allow the tube to be bottomed in the fitting, resulting in leaks.
Keep the proper straight length of tube as shown in the tables.
T : Tube O.D. tDo not bend a tube in the fitting. Use tube bender prior to installation onto fitting.
R : Radius
L: Straight tube length Fractional tube, in. Metric tube, mm
T L T L
1/16 1/2 3 19
1/8 23/32 6 21
8 23
3/16 3/4
10 25
1/4 13/16 12 31
5/16 7/8 14 32
3/8 15/16 15 32
1/2 1 3/16 16 32
18 32
5/8 1 1/4 20 34
3/4 1 1/4 22 34
7/8 1 5/16 25 40
1 1 1/2 28 46
30 50
1 1/4 2
32 54
1 1/2 2 13/32 38 63
2 3 1/4 50 80
All dimensions are in millimeters unless otherwise specified and only for reference subject to change. www.dklok.com 80
Head Quarters and Factory
7, Golden root-ro 129beon-gil, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, South Korea 621-842
Tel. (82) 55-338-0114 Fax. (82) 55-901-0141 www.dklok.com