DTU Power Plant

Welcome
Christian Mortensen
Marine engineer
Employed at DONG/DTU
since 2/2001
Graduated in Aalborg
12/1998
Background
FLS miljø
Alfa laval
Who is DONG Energy
Distribation of Natural gas

Distribation of Electricity
2
What do we do?
 District heating and electricity

 Electricity for the national grid (50 KV)
 District heating for DTU and Holte district heating
 Our electricity is expensive but energy efficient
 In the bigger power plants some of the heat is wasted
The background for building this plant is that we have a legal advantage, because
of our energy efficacy.
We are located here because we are closer to the heat consumers
3
The DTU power plant
 Type: combined circle power plant

(GT + boiler + DT)
 commissioned: 1998
 Capacity: 31+7 MW electricity
og 31 MJ/s heat
 Fuel: Natural gas
 Start up time: 45 min – 90 min
 Total efficacy. 88%
 Price US$ 50 mill
 Annual revenue US$ 20 mill
4
Why Combined circle power plant
 The plant is small.
 The boiler is small compared to a

boilers with burners.
 Lower temperature on exhaust gasses,

which leads to use of less expensive
materials for the boilers.
 In total cheaper boiler - cheaper plant.
5
Production and consummation at DTU power plant
 Annual electricity production is about 160 mill kWh, equivalent to

consummation in 40.000 households
 Annual district heating production is about 130 mill kWh equivalent to
consummation in 9.000 House holds
 The Natural gas is supplied by the national city grid and the
consummation is about 30 mill Nm3 a year
6
Running pattern
 Winter full speed

 Spring, Summer and Fall. Start every day. Running when the electricity prices
are best, charting the heat accumulator tank. (Kap. 300 MWh)
 Monitored from KYV (24/7) (staff present weekdays 7 am – 3 pm) (always one on
call)
 Annual stop 2-5 weeks a year

 Break down 1-5 times a year
7
Processen
Main i kraftvarmeværket
komponents på DTU
at the DTU power plant
1. Gas turbine
2. Generator
1. Gasturbine
3. Boiler
2. Generator
4. Steam turbine
3. Dampkedel
5. Generator
4. Dampturbine
6. District heating heat
5. Generator
exchanger
6. Fjernvarmeveksler
7. Varmeakkumulatortank
7. Heat akkumulator tank
A. Fjernvarme
:) retur (kold)
B. Fjernvarme frem (løb)
C. El net (10/50kV)
D. Naturgas 16bar net
E. Fødevand til kedel
F. Damp til dampturbine
8
Volume: 8000 m3
Partly submersed
Diameter: 19,3 meter
Height: 27,4 meter
Energy kap about: 300

MWh
Connected to the open air
Expansion for district

heating system
 The Gas turbine
•Kompressor m. pitch reg.

•Buning chambre
•HP-turbine
•Power turbine
•Start motor
Shaft effiancy: 39%

Price about: US$ 8,5 Mill.
14
Starting the turbine:
 Boiler is ready for start up

 Hydraulic motor drives the turbine to
2100 rpm
 Flushing the boiler.
 Ignition.
Problems concerning the gas turbine
 warm up of turbine – running towards
9000 rpm •Very exact tolerances makes
 Synchronizing of power turbine / warming and cooling time consuming.
generator.
•Materials have to withstand high
 Powering up towards 31 MW EL temperatures
 The limitation is the temperature on the •Specialists are needed repair the
first turbine wheel in the power turbine turbine
15
Steam turbine
16
The boiler
Dobble drum boiler with

economizer and over heater
Common feedwater tank
District heating economizer
HT 35t/h 5000 C 50 bar
LT 8 t/h
17
Gaskompressorer Nuovo Pignone (Italien)
 2 stk 100% maskiner

 Stempelkompressorer (rækker-konfig.)
 Dobbeltvirkende
 2 trins kompressorer
 drevet af 300 kW el-motor
 Hæver trykket fra net tryk ca 16 bar til
ca 32 bar
 7000Nm3/h (fuldlast) 7000*0.7=4900[kg/h]/3600=1.36[kg/s]
 Problematiske at drive
18
Vand behandling -
fra HOH Water Technology – www.hoh.dk
RO fjerner de fleste salte Polering med kationbytter
Blødgøring "fjerner og til sidst med mixbed
kalk" for beskyttelse 800 mircoSiemens/cm -
8 microSiemens/cm 8 mircoSiemens/cm –
af RO 50 NanoSiemens/cm
Sidste trin:
Konditionering
med NH3 og NaOH
(baser for an undgå rust)
doserings pumper
Vi er bange for Især:

syrlige salte
Silica (Sio2)
Ionbyttermasse MircoSiemens/cm =
(1/(ohm*10-6))/cm
19
Tekniske data
20
Questions please ?
What do we do? practical info - safty
Everybody have to follow The plant is very noisy, so I

me at all times, and please will only stop for short
do not touch anything messages. Questions are
welcome but we have 98
wear a helmet
dB
wear earplugs
It is difficult to see the
components, they are
incased
22

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Welcome

Distribation of Natural gas

 District heating and electricity

 Type: combined circle power plant

 The plant is small.

 The boiler is small compared to a

 Lower temperature on exhaust gasses,

 In total cheaper boiler - cheaper plant.

 Annual electricity production is about 160 mill kWh, equivalent to

 Winter full speed

 Annual stop 2-5 weeks a year

Diameter: 19,3 meter

Height: 27,4 meter

Energy kap about: 300

Connected to the open air

Expansion for district

•Kompressor m. pitch reg.

Shaft effiancy: 39%

 Boiler is ready for start up

Dobble drum boiler with

Common feedwater tank

District heating economizer

HT 35t/h 5000 C 50 bar

 2 stk 100% maskiner

Vi er bange for Især:

Everybody have to follow The plant is very noisy, so I

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