D800003X182

April 2013

Fieldbus Installations in a DeltaV Digital

Automation System
Printed in the Republic of Singapore.

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 Contents

Contents
Welcome ....................................................................................................................... v
Chapter 1 Overview ....................................................................................................................... 1
Overview to fieldbus technology ............................................................................................................. 1
The Link Master and the Link Active Scheduler ........................................................................................2
DeltaV H1 cards .......................................................................................................................................3
Hardware components in a fieldbus system ............................................................................................ 3
H1 card operation in the DeltaV system .................................................................................................. 3
Fieldbus power supplies .......................................................................................................................... 4
Terminators ............................................................................................................................................ 5
Wiring components ................................................................................................................................ 5
Topologies .............................................................................................................................................. 5
Recommended fieldbus cable ................................................................................................................. 7
Fieldbus type A cable specifications .........................................................................................................7
Recommended fieldbus cable lengths .....................................................................................................7
Geographic distribution of fieldbus devices .............................................................................................8
Designing a fieldbus control strategy ...................................................................................................... 8
Types of field devices ...............................................................................................................................8
Chapter 2 Installing a fieldbus system ............................................................................................ 9
Important information about installation ................................................................................................ 9
Grounding and shielding cable ................................................................................................................ 9
Assumptions about the fieldbus applications described in this book ........................................................9
Tools required for the installation ..........................................................................................................10
Basic steps for installing a fieldbus segment .......................................................................................... 10
Chapter 3 High availability fieldbus applications .......................................................................... 15
High availability applications - overview ................................................................................................ 15
Redundant H1 with Integrated Power card provides redundant fieldbus power .....................................15
Example high availability application with the H1 with Integrated Power card ....................................... 16
DC power considerations for high availability applications that use the H1 with Integrated Power
card .......................................................................................................................................................17
Maximum distances per load on the H1 with Integrated Power card ......................................................17
Using Megablocks to provide short circuit protection ............................................................................18
Designing an application that uses Megablocks for short circuit protection ...........................................18
Install and connect Megablocks .............................................................................................................19
Chapter 4 Intrinsically safe fieldbus applications .......................................................................... 21
Intrinsically safe applications - overview ................................................................................................ 21
Example Intrinsically Safe application with the Field Barrier ................................................................... 21
DC power considerations for Intrinsically Safe applications ....................................................................22
Maximum distances per load with Field Barriers .................................................................................... 23
Field Barrier for Intrinsically Safe applications in hazardous areas ...........................................................24
Install and connect a Pepperl+Fuchs Field Barrier ...................................................................................25
Chapter 5 Non-Incendive fieldbus applications .............................................................................29
Non-Incendive fieldbus applications - overview ..................................................................................... 29
Non-Incendive application example ...................................................................................................... 29
DC Power considerations for Non-Incendive applications ...................................................................... 30

i
Contents

Distance per load on the Fieldbus Power Hub with segment protection ................................................ 31
Power for Non-Incendive applications ................................................................................................... 32
Using Segment Protectors to provide short circuit protection ............................................................... 33
Install the Fieldbus Power Hub components .......................................................................................... 34
Connect the Fieldbus Power Hub ...........................................................................................................35
Install and connect the Fieldbus Segment Protector ..............................................................................36

Appendices and reference

Appendix A Fieldbus segment checkout procedure ......................................................................... 39
Using the segment checkout procedure to verify the installation .......................................................... 39
Before performing the segment checkout procedure ............................................................................39
Tools required to check out a segment ..................................................................................................40
Segment checkout procedure ............................................................................................................... 41
Sample waveforms ................................................................................................................................43
Fieldbus segment checkout form .......................................................................................................... 45
Appendix B MTL power supplies for Intrinsically safe applications ...................................................47
MTL power supplies for Intrinsically Safe fieldbus applications ...............................................................47
Example IS application with the MTL9122 ............................................................................................. 48
DC power considerations for IS applications using the MTL power supplies ........................................... 49
Maximum distances per load on the MTL9121 IS power supply ............................................................. 49
Maximum distances per load on the MTL9122 IS power supply ............................................................. 50
Installing the MTL Intrinsically Safe power supplies ................................................................................51
Connect the MTL IS power supplies to the safe area ...............................................................................52
Connect the MTL IS power supplies to the hazardous area .....................................................................53
Host and power switches on the MTL IS power supplies .........................................................................53
Appendix C MTL power supplies for Non Incendive applications ......................................................55
MTL power supplies for Non-Incendive fieldbus applications ................................................................. 55
Example application with one MTL9112 NI power supply ...................................................................... 56
Example application with two MTL9111 NI power supplies ....................................................................57
DC power considerations for Non-Incendive power applications ........................................................... 58
Maximum distances per load on the MTL9111 NI power supply .............................................................59
Maximum distances per load on the MTL9112 NI power supply .............................................................60
Installing the MTL Non-Incendive power supplies .................................................................................. 60
Connect the MTL NI power supplies to the safe area .............................................................................. 61
Connect the MTL NI power supplies to the hazardous area .................................................................... 63
Host and power switches on the MTL NI power supplies ........................................................................ 64
Appendix D Troubleshooting .......................................................................................................... 65
Troubleshooting overview .....................................................................................................................65
Using the LEDs to troubleshoot ............................................................................................................. 65
Troubleshooting with the DeltaV Explorer .............................................................................................68
Troubleshooting with DeltaV Diagnostics ............................................................................................. 68
Troubleshooting device or segment errors ............................................................................................ 71
Troubleshooting communication between the H1 card and the DeltaV system .....................................72
Troubleshooting other communication errors .......................................................................................72
Troubleshooting device commissioning problems ................................................................................ 73
Troubleshooting missing values in resource or transducer blocks ..........................................................73
Troubleshooting simulation in Control Studio ....................................................................................... 74

ii
 Contents

Appendix E Recommended third party products .............................................................................75

Recommended sources for fieldbus components ..................................................................................75
Appendix F Fieldbus references ...................................................................................................... 77
References ............................................................................................................................................ 77

Index ................................................................................................................................................. 79

iii
Contents

iv
 Welcome

Preface

Welcome
Welcome to the Emerson Process Management DeltaV digital automation system. The
DeltaV system offers easy-to-install hardware and powerful, user-friendly software for
advanced process control scaled to the system size you need.

About this manual

This manual provides an overview of the fieldbus technology and presents a simplified
approach to installing and using a fieldbus system with the DeltaV software. For complete
information on the fieldbus protocol, refer to the Fieldbus Foundation. This manual
documents fieldbus applications and installations that use Third Party Products. The reader
should understand that this indicates only that the product has been tested for
interoperability with the DeltaV system. EMERSON PROCESS MANAGEMENT PROVIDES NO
WARRANTY OF DESIGN, MATERIAL, WORKMANSHIP, PERFORMANCE, FITNESS,
MERCHANTABILITY OR OTHERWISE IN CONNECTION WITH SUCH PRODUCTS. Warranties
for Third Party Products may be obtained only from the applicable manufacturer.

Assumptions

It is assumed that you have read the Site Preparation Guide for DeltaV Automation Systems
and have followed the instructions for properly preparing your site for electrical power and
grounding before installing your DeltaV System. It is also assumed that you have read
either the Installing Your DeltaV Digital Automation System manual or the DeltaV S-series
and CHARMs Hardware Installation manual and have correctly installed your DeltaV system.
Contact your Emerson Process Management sales office for these documents.

This manual, Fieldbus Installations in a DeltaV Digital Automation System, shows factory
tested and supported applications. If your system requires a different configuration,
contact your Emerson Process Management representative or sales office for help with
design or review. It is assumed that all installation and maintenance procedures described
in this document are performed by qualified personnel and that the equipment is used
only for the purposes described.

Conventions used in this manual

Notes are used to help you to understand important information.

Warnings are used to describe a critical procedure that must be followed to prevent a
safety risk or equipment damage.

Cautions are used to describe a procedure that must be followed to prevent equipment
malfunction.

v
Welcome

vi
 Overview

1 Overview
Topics covered in this chapter:
Overview to fieldbus technology
The Link Master and the Link Active Scheduler
DeltaV H1 cards
Hardware components in a fieldbus system
H1 card operation in the DeltaV system
Fieldbus power supplies
Terminators
Wiring components
Topologies
Recommended fieldbus cable
Fieldbus type A cable specifications
Recommended fieldbus cable lengths
Geographic distribution of fieldbus devices
Designing a fieldbus control strategy
Types of field devices

Overview to fieldbus technology

This document provides the information required to select components from Emerson
Process Management and third party suppliers to design and install a working fieldbus
segment. It presents a simplified approach and covers a variety of applications.

1
Overview

Figure 1-1: A simple fieldbus segment

DeltaV Workstation

Redundant H1 Cards

FPS-RCI
Redundant

A1 A2
Series 2 Series 2

Power/Active
Error
Port 1
Port 2
Power/Active
Error
Port 1
Port 2
A
Power In
B
Fieldbus
Fieldbus
H1
Fieldbus
H1
IPM IPM

power supply
Fieldbus
s

H1 Fieldbus
Segment

Several documents exist that cover the technical aspects of fieldbus in great detail. For the
purposes of this discussion, fieldbus technology allows devices from multiple
manufacturers to connect to a communications bus. A key benefit of fieldbus technology
is interoperability: the ability to operate multiple devices, independent of manufacturer, in
the same system, without loss of functionality. For complete information on the fieldbus
protocol, refer to the Fieldbus Foundation.

The Link Master and the Link Active Scheduler

The fieldbus communications protocol is designed to allow multiple devices to share
information based on a schedule that is executed by a Link Active Scheduler (LAS). A Link
Master device controls when devices access the fieldbus and executes the link schedule
which synchronizes communications with function block execution on the fieldbus. The
H1 card or any field device that supports Link Master functionality can function as a Link
Master device. Only one Link Master device can be active at a time on the fieldbus
segment. This device is called the LAS. The DeltaV system can configure one Link Master
device to function as the primary Link Master device. When the primary Link Master device
is attached to the fieldbus, it takes over as the LAS. The H1 card always functions as the
primary Link Master. When the H1 card is redundant, the secondary H1 functions as the

2
 Overview

primary Link Master if the primary H1 card fails. All other Link Master devices are backup
Link Master devices that can take over as LAS only if the primary Link Master device fails.
One backup Link Master field device is supported per fieldbus segment. The fieldbus
devices communicate on a schedule (executed by the LAS) as required to implement the
control strategy.

DeltaV H1 cards
The DeltaV system supports a simplex and redundant H1 card and simplex and redundant
H1 with Integrated Power card.

Note
The H1 card is also called the Series 2 H1 card and the H1 with Integrated Power card is also called
the S-series H1 with Integrated Power card. In this document the cards are referred to as H1 and H1
with Integrated Power respectively.

The H1 card requires external fieldbus power supplies to power the fieldbus devices. The
H1 with Integrated Power card provides the fieldbus power required for most applications.
Emerson Process Management recommends the use of the H1 with Integrated Power card
for most fieldbus applications because it requires less cabinet space and wiring resulting in
lower installation costs for customers. In addition, the H1 with Integrated Power card
provides individual integrated segment power diagnostics to complement existing
hardware alerts and segment communication statistics without additional components or
wiring.

Hardware components in a fieldbus system

The following hardware components are used in a fieldbus system:

H1 cards
Fieldbus power supplies (not required if the H1 with Integrated Power card is used)
Wiring components

H1 card operation in the DeltaV system

The DeltaV system provides initialization, diagnostics, and run-time monitoring for a
fieldbus segment. Depending on the control strategy, the DeltaV system either executes
the control algorithm or, if control resides in the fieldbus devices, displays the ongoing
parameters. The H1 card or the H1 with Integrated Power card is the starting point for the
communications on a fieldbus segment.

Note
The H1 or the H1 with Integrated Power card is the only primary Link Master allowed on the fieldbus
segment. The DeltaV system supports one backup Link Master device on each fieldbus segment.

3
Overview

The H1 card and the H1 with Integrated Power card reports its operating mode (simplex or
redundant) to the DeltaV controller based on the type of terminal block on which it is
installed. When a redundant pair (an active and a standby card) is installed on a redundant
terminal block, it reports itself as operating in redundant mode. When a single card is
installed on a terminal block, it reports itself as operating in simplex mode.

For redundant applications, the redundant H1 and redundant H1 with Integrated Power
cards ensure uninterrupted communications between a fieldbus segment and the DeltaV
system. For applications requiring protection such as high availability applications,
redundant H1 cards can be used in conjunction with redundant power and short circuit
protection.

The H1 card requires 12 mA of fieldbus power in simplex mode and an additional 12 mA of

fieldbus power (24 mA total) in redundant mode. Be sure to account for the additional
power requirements in your segment design. The H1 card requires a terminator at each
end of the segment.

The H1 with Integrated Power card provides up to 400 mA of fieldbus power for each of
the two segments. The integrated power supply is powered from a 24 VDC bulk power
supply that is connected to the S-series 8-wide carrier. The H1 with Integrated Power card
contains an integrated terminator for each segment; a second terminator is required at
the field end.

The S-series and CHARMs Hardware Reference manual contains specifications and wiring
diagrams for the H1 and H1 with Integrated Power cards and the terminal blocks used with
these cards.

Related information

Example high availability application with the H1 with Integrated Power card

Fieldbus power supplies

The fieldbus specifications call for a power supply on the segment to provide power to all
devices that are not self-powered. A standard DC power supply connected directly to the
segment would attempt to regulate out the digital communications between devices on
the segment. To prevent this, a power supply with power conditioning that contains a
specific impedance profile must be installed between the bulk power supply and the
fieldbus segment. For H1 cards, an external fieldbus power supply provides the required
conditioning and powers the individual field devices. Fieldbus power supplies are available
for simplex, redundant, Intrinsically Safe, and Non-Incendive applications. The fieldbus
power supply is integrated into the H1 with Integrated Power card.

Emerson Process Management recommends the use of redundant fieldbus power in

conjunction with device short circuit protection for high availability, Intrinsically Safe, and
Non-Incendive applications. When redundant fieldbus power is used, the process remains
in control if one supply fails because the other supply continues to provide power to the
devices on the segment.

The power requirements for fieldbus devices differ, but the average is 20 mA per device.
The DeltaV system supports 16 field devices on a segment.

4
 Overview

Important
In addition to the conditioning requirement, neither signal on the segment can be connected
directly to ground. The power supplied to the segment must be isolated from ground and from any
other uses.

Related information

High availability applications - overview

Intrinsically safe applications - overview
Non-Incendive fieldbus applications - overview

Terminators
A fieldbus segment acts as a transmission line for data communications between the
various devices. A terminator balances the impedance at each end of a transmission line to
ensure reliable communications. The H1 card requires an external terminator for each
segment as well as a second terminator at the device end of the segment. Some fieldbus
power supplies and device connection blocks may provide a fixed or switchable terminator
for one end of the segment. The H1 with Integrated Power card contains an integrated
terminator for each segment. A second terminator is required at the field end of each
segment. Ensure that each segment is terminated in two places.

Wiring components
Emerson Process Management recommends a family of connection blocks and cable
components for use in installing your fieldbus segment. These components include
standard junction blocks, junction blocks with short circuit protection, and terminators.
These components can be used with fieldbus cable that you can purchase from
recommended suppliers. All of these components are selected to not degrade the
communications between devices.

Topologies
Simple views of two fieldbus segments are shown below. One segment uses a redundant
H1 card that requires external fieldbus power and the other uses a redundant H1 with
Integrated Power card.

5
Overview

Figure 1-2: Fieldbus segment with the H1 card

T T
Fieldbus Power Supply Redundant H1 Card

Bulk Power Supply

Maximum of
16 devices on
a segment

Figure 1-3: Fieldbus segment with the H1 with Integrated Power card

T
T
H1 with Integrated Power

Maximum of
16 devices on
a segment

In this document, the wire or cable between the two terminators is referred to as the
trunk, and any connections that branch off from the trunk are referred to as spurs. In the
image above, the fieldbus power supply, the H1 host, and field devices, are shown
connected between the terminators. Any of these three devices can be connected as spurs
between the terminators or as spurs beyond the main trunk.

There are several ways to design a fieldbus segment topology: point-to-point, chicken-
foot, daisy chain, trunk with spurs, and tree. This document focuses on a trunk with spurs
topology and takes into account the different types of wiring that are available for fieldbus
segments, wire distribution issues, length restrictions, and power issues.

Note
Daisy chaining from device to device is not recommended.

To minimize the possibility of communication problems, Emerson Process Management

recommends that the trunk be a continuous run of the same type of cable. Fieldbus Type A
cable is recommended. Devices can be connected anywhere along the trunk, following the
rules associated with spur length.

Fieldbus was designed to operate properly on a variety of existing plant wiring and it is
possible that your specific application could operate on existing runs of instrument cable.
However, as the cable length and number of devices increase, it is possible to exceed the
reliable operating margins of the fieldbus segment if you do not keep the application-
specific requirements discussed in this document in mind when you design the segment.

6
 Overview

Recommended fieldbus cable

The fieldbus specifications recommend that new fieldbus Type A cable be used whenever
possible. The standard fieldbus Type A cable provides a maximum distance of 1900 meters
for a single segment. Before using any other type of cable, verify the cable characteristics
to determine its suitability and the maximum distances associated with its use.

When upgrading a system to fieldbus devices, you can use existing instrument wiring such
as multi-conductor cable if you require a significantly reduced cable length. Where it is
required, we recommend at a minimum the use of Type B cable which has multiple twisted
pairs with an overall shield. This type still provides reasonable distance at 1200 meters.
Since the DeltaV Controller and I/O can be remotely mounted, there should be minimal
need for the multi-conductor cables. Use new fieldbus Type A cable for all trunk portions of
the segment, and use existing field wiring only for spurs of short length.

Note
For new and upgrade installations, Emerson Process Management highly recommends only new
fieldbus Type A cable for the trunk and spurs.

Fieldbus type A cable specifications

Table 1-1: Specifications for fieldbus Type A cable

Item Specification
Cable Fieldbus Type A
Approvals UL CSA or C(UL)
Fieldbus test specification FF-844

Visit the Fieldbus Foundation website for more information on types of cable, distances,
and other specifications.

Recommended fieldbus cable lengths

The length of the cable is calculated as the overall length of the main trunk cable plus the
length of all of the spur cables. This document assumes short spur lengths of 10 meters
and the calculation for the main trunk should be sufficient in many cases. A spur is a drop
off of the main trunk (the cable between the two terminators). If you are using longer spur
cables, include their length in the overall calculation. If you have a choice about spur
length, shorter is better. The total spur length is limited according to the total number of
devices on the segment.

7
Overview

Geographic distribution of fieldbus devices

Generally speaking, you can connect a maximum of 16 field devices plus one H1 card
(simplex or redundant) to a fieldbus segment. Geographic distribution of the fieldbus
devices can reduce the number of devices when the length of the cable exceeds 400 to
500 meters. In general, short spurs that allow longer trunk lengths are recommended.
Refer to the related links for more information.

Related information

Maximum distances per load with Field Barriers

Designing a fieldbus control strategy

When you design your control strategy, consider loop execution rates, the number of
function blocks running on the segment, and pre and post processing calculations. An H1
card can support two independent fieldbus segments. Refer to Books Online for more
information on designing a fieldbus control strategy.

Types of field devices

Be sure to verify that the field devices you intend to connect to the segment are supported
by the DeltaV system and account for increased power if they draw more than the
assumed 20 mA from the bus.

8
 Installing a fieldbus system

2 Installing a fieldbus system

Topics covered in this chapter:
Important information about installation
Grounding and shielding cable
Assumptions about the fieldbus applications described in this book
Tools required for the installation
Basic steps for installing a fieldbus segment

Important information about installation

WARNING!
The installation procedure contains steps that are to be performed in non-hazardous or safe
locations only. For installations in hazardous locations, follow your plant's procedures to make
the area safe during installation.

It is highly recommended that you follow the segment checkout procedure prior to system
startup.

Related information

Using the segment checkout procedure to verify the installation

Grounding and shielding cable

Important
Fieldbus segments should never have either conductor grounded. The shield for the segment wiring
should be continuous and connected to ground in only one place: either at the shield bar beneath
the H1 card or at the fieldbus power supply. Making more than one connection to ground on the
shield can cause a ground loop to form and the unexpected current flow could disrupt
communications.

Assumptions about the fieldbus applications

described in this book
This document is based on the following assumptions about a fieldbus application or
installation:

Each device has an average load of 20 mA

9
Installing a fieldbus system

Devices are connected at one end of the segment and the fieldbus power supply is
connected at the other end of the segment
Spur lengths are short 10 meters

If these assumptions are incorrect for your application, this document attempts to provide
information that will help you to resolve the issues and design a suitable solution. For
complete information on the fieldbus protocol, refer to the Fieldbus Foundation.

The applications in this document make use of redundant H1 cards, redundant fieldbus
power supplies (external or integrated), and device connection blocks with short circuit
protection. For applications that do not require this level of high availability, simplex H1
cards, simplex fieldbus power supplies, and device connection blocks without short circuit
protection are also available.

Tools required for the installation

Installing fieldbus devices and segments is similar to installing other types of devices or
products. Many of the standard electrical tools are required for the installation:

Voltmeter
Wire cutters
Wire strippers
Pliers
Screwdrivers

Fieldbus is also a communications network. In addition to the standard electrical tools you
will need the following tools for troubleshooting communications networks:

Fluke 123 or 124 Digital Scope Meter or equivalent scope with resistance, DC
voltage, and capacitance measurement capability. (Most capacitance meters
measure components only and may not provide the expected results when
measuring a complete segment.)

Basic steps for installing a fieldbus segment

1. Route the fieldbus cable and ensure that each segment is properly terminated.

Once the segment layout is determined, a terminator must be used at both the
power supply side and the field side of the main trunk cable. The segment layout will
determine the location of the terminators and whether or not an integrated
terminator on the power supply or device connection block is used. Remember that
spur cables are not part of the main trunk and are normally not considered in the
placement of the terminators.

Important
If using ferrules on the wires, use ferrules with an uninsulated shaft of adequate length to
prevent the ferrule insulator from interfering with the connectors.

10
 Installing a fieldbus system

Example:

Figure 2-1: Redundant H1 card installation

Redundant H1 Card

Series 2 Series 2 1 2 3 4 5 6 7 8
Power/Active Power/Active
Error Error
Port 1 Port 1
Port 2 Port 2

Fieldbus Fieldbus
H1 H1

Port Port
1 2

FPS-RCI
S
A1 A2

A
Power In
B

IPM IPM

Fieldbus
s

S S S S S
4

8
FCS-MB8-SG

Megablock
Power

MB 8-SG
1

Trunk Trunk
S S S S S

S
S

Relcom Inc.

Terminator
FCS-MBT

Ground
S

GND

11
Installing a fieldbus system

Figure 2-2: Redundant H1 with Integrated Power card installation

Redundant H1 with
Integrated Power

Port 1 Port 2 Port 1 Port 2

+ + + +

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Bottom view

Shield
bar

Port 1

GND
4 5 6 7 8

MB8 - SG Megablock
1 2 3
Trunk Trunk S

Relcom Inc.

S
Devices Terminator
FCS-MBT

Ground

GND

2. Install the redundant H1 cards or redundant H1 with Integrated Power cards,

connect to the segment, and enable the appropriate ports.
3. Install the devices using the following information:

If the devices then

have their device connect all the devices to the segment and commission the devices fol-
tags assigned lowing the instructions in the DeltaV Explorer online help.
do not have their most devices ship with a label on which is printed the devices serial
device tags as- number and device ID. The label is used to identify the device in the
signed field. Assign the device tags based on the labels, and then connect all
the devices to the segment and commission the devices following the
instructions in the DeltaV Explorer online help.

12
 Installing a fieldbus system

If the devices then

do not have their Connect the devices to the segment one at a time
device tags as-
signed and there
Note
is no label with
device ID and se- Connect one at a time because without knowing the device ID, it is
difficult to determine which device you are attempting to commis-
rial number
sion if you connect several devices of the same type to the segment
at the same time.
Verify that each device appears in the de-commissioned devices list
for the port
Commission the devices, following the instructions in the DeltaV
Explorer online help

4. Perform the installation checkout.

Related information

Using the segment checkout procedure to verify the installation

Install and connect Megablocks
Install and connect a Pepperl+Fuchs Field Barrier

13
Installing a fieldbus system

14
 High availability fieldbus applications

3 High availability fieldbus applications

Topics covered in this chapter:
High availability applications - overview
Redundant H1 with Integrated Power card provides redundant fieldbus power
Example high availability application with the H1 with Integrated Power card
DC power considerations for high availability applications that use the H1 with
Integrated Power card
Maximum distances per load on the H1 with Integrated Power card
Using Megablocks to provide short circuit protection
Designing an application that uses Megablocks for short circuit protection
Install and connect Megablocks

High availability applications - overview

A high availability application includes redundant H1 cards and redundant fieldbus power.
In addition, a high availability application includes short circuit protection for the segment.

The application shown in this section uses redundant H1 with Integrated Power cards and
a Megablock from Relcom, Inc. The H1 with Integrated Power cards provide redundant
fieldbus power for two segments. If an H1 card were used, a power supply would be
required. Refer to the Relcom documentation for complete information on the
Megablocks.

Redundant H1 with Integrated Power card

provides redundant fieldbus power
The redundant H1 with Integrated Power card connects to two +24 VDC input power
supplies and provides isolated redundant fieldbus power to two fieldbus segments. The
redundant H1 with Integrated Power card provides:

A redundant interface to the DeltaV Controller

Integrated redundant fieldbus power for two H1 segments
Integrated diagnostics and alarming for two H1 segments

15
High availability fieldbus applications

Example high availability application with the

H1 with Integrated Power card
The following figure shows an application that uses a redundant pair of H1 with Integrated
Power cards and Megablocks for short circuit protection for devices on a long (0.5 km)
trunk cable. If a failure occurs, the operator receives a hardware alert and the segments
continue to operate as expected. If a short occurs when a device is installed or removed
from the segment, only that device is affected; the rest of the segment continues to
operate. A power supply is required if an H1 card is used. It is assumed that the application
design follows the criteria specified in the
DC power considerations for high availability applications that use the H1 with Integrated
Power card topic.

Figure 3-1: High availability application with redundant H1 with Integrated Power
cards
Redundant H1 with Devices
Integrated Power

MB8 - SG
Megablock

Devices
Shielded
pair with
Shield drain wire
bar
Port 1

GND
Terminator
MB8 - SG
0.5km cable Megablock

GND
Surge
protection
Devices ground

Related information

Designing an application that uses Megablocks for short circuit protection

16
 High availability fieldbus applications

DC power considerations for high availability

applications that use the H1 with Integrated
Power card
The available power to a field device depends on the length and resistance characteristics
of the fieldbus cable. The table in the topic
Maximum distances per load on the H1 with Integrated Power card shows the allowable
distances per load with Megablocks. The formula for the calculations in the table is based
on the following assumptions:

Power supply voltage = 28.0 VDC @ 400 mA

Minimum device voltage = 9 VDC (calculations use 11 VDC at input to Megablock)
Maximum voltage drop from cable = 17 VDC
Each device has an average load of 20 mA (includes the coupler)
Fieldbus Type A 18 AWG cable @ 22 /km (44 /km loop resistance) at 22C
Devices are connected on the opposite end of the cable from the power supply
Maximum distance (km) = (allowed loop V drop / loop current) / loop resistance per
km

There will be different restrictions and limitations on your segment if these assumptions
do not hold for your segment layout. If your devices average more than 20 mA per device,
reduce the maximum cable length indicated in the table for that number of devices or
reduce the number of devices on the segment. Refer to the device documentation for
information on current requirements for the device.

Maximum distances per load on the H1 with

Integrated Power card
This table shows the maximum distance, in meters, for applications that use the H1 with
Integrated Power card with short circuit protection. The total distance is reduced to
prevent a short on the spur from disrupting the trunk.

Table 3-1: Distances per load on the H1 with Integrated Power card

Power supply load (mA) Maximum distance

with Megablocks
Number of devices Redundant H1 with Integrated Power (meters)
1 20 1900
2 40 1900
3 60 1900
4 80 1900
5 100 1900
6 120 1900

17
High availability fieldbus applications

Table 3-1: Distances per load on the H1 with Integrated Power card (continued)

Power supply load (mA) Maximum distance

with Megablocks
Number of devices Redundant H1 with Integrated Power (meters)
7 140 1900
8 160 1755
9 180 1605
10 200 1485
11 220 1375
12 240 1285
13 260 1205
14 280 1135
15 300 1070
16 320 1015

Using Megablocks to provide short circuit

protection
The Relcom Megablocks with SpurGuards (SG) connect field devices to the fieldbus
segment cable and provide short circuit protection to the segment. The Megablock
mounts on a DIN rail and requires a connection to a terminator (+, -, and S) from one of the
trunk connectors. To connect multiple Megablocks together, use a short jumper cable
between the trunk connectors on the Megablocks.

Designing an application that uses Megablocks

for short circuit protection
When designing an application that uses a Megablock for short circuit protection, allow an
additional 60 mA in the design to give the power supply the additional current capability to
support a short circuit in one device (should it occur) and continue to power the segment
without interruption. Normally a 0.5 voltage drop (assuming a 20 mA device) occurs
across the Megablock to the device. An additional voltage drop occurs during a short
circuit condition. To prevent devices from dropping off the segment because of reduced
voltage, be sure that the application design allows for the voltage drop in both the normal
and short circuit condition.

Use the following calculation to calculate the short circuit voltage drop to the farthest
device:

.060A X (44 ohms/km) X distance in km

18
 High availability fieldbus applications

The following example calculates the voltage drops on a 0.5 km segment to the farthest
device:

Normal voltage drop = 0.5 Volts

Short circuit voltage drop =.060A X (44 ohms/km) X.5 km = 1.32 Volts
Total voltage drop = normal voltage drop + short circuit voltage drop = 1.82 volts

This calculation is based on a design that allows for one short circuit in a running segment.
An example would be a situation in which an inadvertent shorting of a device occurs during
routine replacement in an operational system. The calculation does not allow for multiple
short circuit conditions in a new installation that has not been verified with the segment
checkout procedure.

Related information

Maximum distances per load on the H1 with Integrated Power card

Install and connect Megablocks

Refer to the following image for the location of the connectors on the Megablock.

Figure 3-2: Megablock Spur Guard for 8 devices

Notice that the trunk connectors are black and the spur connectors for the devices are
gray.

1. Attach the top latch of the Megablock onto the DIN rail and push the unit into place.
2. For the trunk connector (black): connect the positive (+) segment wire to the
positive, connect the negative (-) segment wire to the negative, and connect the
segment shield (S) to the S.
3. For each device connector (gray): connect the positive (+) spur wire to the positive,
connect the negative (-) spur wire to the negative, and connect the shield wire (S) to
the S.
4. If this Megablock is the end of the segment, connect a terminator (Relcom FCS-
MBT) at the end of the trunk and at a ground connection. Use a properly sized
ground wire to reduce the risk of a surge affecting the segment.
5. If the segment continues and connects to another Megablock, continue the trunk by
connecting it to the next Megablock and make the connections described in steps 2
and 3.

19
High availability fieldbus applications

6. At each device, ensure that the shield is isolated and not connected to the device.
7. If this Megablock is the end of the segment, connect a terminator (Relcom FCS-
MBT) at the end of the trunk and at a ground connection. Use a properly sized
ground wire to reduce the risk of a surge affecting the segment.

20
 Intrinsically safe fieldbus applications

4 Intrinsically safe fieldbus applications

Topics covered in this chapter:
Intrinsically safe applications - overview
Example Intrinsically Safe application with the Field Barrier
DC power considerations for Intrinsically Safe applications
Maximum distances per load with Field Barriers
Field Barrier for Intrinsically Safe applications in hazardous areas
Install and connect a Pepperl+Fuchs Field Barrier

Intrinsically safe applications - overview

An Intrinsically Safe (IS) application provides Intrinsically Safe power to fieldbus devices
located in hazardous areas. A redundant pair of H1 with Integrated Power cards and one or
more FieldConnex FieldBarriers provide Intrinsically Safe power for both Intrinsically Safe
entity applications and FISCO (Fieldbus Intrinsically Safe COncept) applications. Refer to
the Pepperl+Fuchs (P+F) documentation for information on these products. Ensure that
the fieldbus devices and all components used in the application are rated and certified for
IS applications.

WARNING!
In any hazardous area installation it is important to read and follow the device manufacturer's
design and installation documents. Failure to follow the documentation could result in an
unapproved and unsafe application. Additionally, in hazardous locations follow your plant's
procedures for making the area safe during installation and maintenance operations.

Example Intrinsically Safe application with the

Field Barrier
The figure shows an application that uses a redundant pair of H1 with Integrated Power
cards and intrinsic safety barrier protection for 12 devices on a long (0.5 km) trunk cable. If
a failure occurs, the operator receives a hardware alert and the segments continue to
operate as expected. If a short occurs when a device is installed or removed from the
segment, only that device is affected; the rest of the segment continues to operate. A
power supply is required if an H1 card is used. It is assumed that the application design
follows the criteria specified in the DC power considerations for Intrinsically Safe applications
topic.

21
Intrinsically safe fieldbus applications

Figure 4-1: IS application with 12 devices using the Fieldbus Field Barrier
Redundant H1 with
Integrated Power
T-OFF
Field Barrier

GND

Shielded
pair with
drain wire

T-OFF
Field Barrier
Shield
bar
Port 1 GND

GND

0.5km cable

T-ON
Field Barrier

GND

DC power considerations for Intrinsically Safe

applications
The basic IS application uses a redundant pair of H1 with Integrated Power cards to provide
power to field devices connected through one or more IS Field Barriers. The available
power to a field device depends on the length and resistance characteristics of the fieldbus
cable to each Field Barrier and the output characteristics of the Field Barrier to the field
device. The loads listed in the table in the topic
Maximum distances per load with Field Barriers are the normal loads required by the barriers
and devices. However, the numbers take into account the additional current required if a
load on one barrier is accidentally shorted (during a maintenance operation) to protect the
segment from being affected.

The P+F segment calculator tool was used to make the example calculations in the table in
the topic Maximum distances per load with Field Barriers. The calculations show the
maximum distance for a given load on the Fieldbus Power Hub for applications using 2, 3,

22
 Intrinsically safe fieldbus applications

and 4 Field Barriers to connect up to 16 field devices. Remember the redundant H1 card
requires 24 mA of fieldbus power. The calculations are based on the following
assumptions:

Power supply voltage = 28.0 VDC @ 400 mA

Minimum voltage at last barrier = 16 VDC
Minimum device voltage = 9 VDC
Maximum voltage drop from cable to last barrier = 12 VDC
Each device has an average load of 20 mA
Any device load on a spur output from the field barrier is 30 mA or less
Each Barrier spur has a maximum of one device connected
Barriers and Devices are connected on one end of the cable
Each device is connected on a 10 meter maximum spur cable
Barriers are inter-connected on a 10 meter maximum trunk cable
Fieldbus type A 18 AWG cable @ 22 /km (44 /km loop resistance) at 22C
Maximum distance (km) = (allowed loop V drop / loop current) / loop resistance per
km

There will be different restrictions and limitations on your segment if these assumptions
do not hold for your segment layout. If your devices average more than 20 mA per device,
reduce the maximum cable length indicated in the table for that number of devices or
reduce the number of devices on the segment. Refer to the device documentation for
information on current requirements for the device. If these assumptions do not properly
represent your specific application, it is recommended that a calculation be completed to
verify that the segment design adequately meets your process requirements.

Maximum distances per load with Field Barriers

The P+F segment calculator tool was used to make the example calculations in the
following table. The calculations show the maximum distance for a given load for
applications using 2 or 3 Field Barriers to connect up to 12 field devices.

Table 4-1: Distance per load with Field Barriers

Number of
devices /
load (mA) Distance (meters) and power supply load (mA)
Max Distance Power Supply Max Distance Power Supply Load with 3 Barriers
with 2 Barriers Load with 2 Bar- with 3 Barriers
riers
1 / 20 1875 75 1775 103
2 / 40 1800 92 1525 121
3 / 60 1575 111 1350 139
4 / 80 1400 126 1225 156

23
Intrinsically safe fieldbus applications

Table 4-1: Distance per load with Field Barriers (continued)

Number of
devices /
load (mA) Distance (meters) and power supply load (mA)
5 / 100 1250 147 1100 176
6 / 120 1150 167 1000 195
7 / 140 1025 185 925 214
8 / 160 1025 208 875 232
9 / 180 N/A N/A 800 252
10 / 200 N/A N/A 750 272
11 / 220 N/A N/A 725 295
12 / 240 N/A N/A 725 322

Field Barrier for Intrinsically Safe applications

in hazardous areas
The Pepperl+Fuchs Field Barrier connects up to four field devices located in hazardous
locations to the fieldbus segment and provides short circuit protection to each device.
Ensure that any device load on a spur output from the field barrier is 30 mA or less. The
following figure shows a Field Barrier for four devices.

24
 Intrinsically safe fieldbus applications

Figure 4-2: Field Barrier for four devices

S1 terminator switch

Spur connections Trunk connections

10+ 11 12s 13+ 14 15s 16+ 17 18s 19+ 20 21s

ON
1B 3+ 4- 5s 6s
2B 14 7- 8+
PWR
_
S1 BUS
TERM. 1
OFF 2
3
4

Spur connections 1-4 Trunk connections 1-2

Install and connect a Pepperl+Fuchs Field

Barrier
The following image shows the connectors on the Field Barrier.

25
Intrinsically safe fieldbus applications

Figure 4-3: Field Barrier for four devices

S1 terminator switch

Spur connections Trunk connections

10+ 11 12s 13+ 14 15s 16+ 17 18s 19+ 20 21s

ON
1B 3+ 4- 5s 6s
2B 14 7- 8+
PWR
_
S1 BUS
TERM. 1
OFF 2
3
4

Spur connections 1-4 Trunk connections 1-2

1. Securely attach the Field Barrier at the desired location.

2. For the trunk segment connection: connect the positive (+) segment wire to the
positive, connect the negative (-) segment wire to the negative, and connect the
segment shield (S) to the S.
3. Remove the shorting jumpers (1B, 2B) so that the trunk (S) shields are isolated from,
not connected to the Field Barrier case.
4. For each device connection: connect the positive (+) spur wire to the positive,
connect the negative (-) spur wire to the negative, and connect the shield wire (S) to
the S.
5. The spur (S) shields must be connected to the Field Barrier case and isolated at the
device in the field. The best way to ground the output shields at the barrier is with a
mechanical connection through a metal gland or bar at the barrier.
6. If this Field Barrier is at the end of the segment, the terminator switch S1 should be
in the On position. If this is not the end of the segment, ensure that the terminator
switch S1 is in the Off position.
7. If the segment continues and connects to another Field Barrier, continue the trunk
segment by connecting the trunk out connections to the next Field Barrier and
proceed with steps 3, 4, and 5.
8. Ensure that the shorting jumpers (1B, 2B) are removed on all Field Barriers, so that
the trunk (S) shields are isolated from, not connected to, the Field Barrier case.
9. If this Field Barrier is the end of the segment, ensure that the terminator switch S1 is
in the On position.

26
 Intrinsically safe fieldbus applications

10. Verify the installation with the segment checkout procedure.

Related information

Using the segment checkout procedure to verify the installation

Example Intrinsically Safe application with the Field Barrier

27
Intrinsically safe fieldbus applications

28
 Non-Incendive fieldbus applications

5 Non-Incendive fieldbus applications

Topics covered in this chapter:
Non-Incendive fieldbus applications - overview
Non-Incendive application example
DC Power considerations for Non-Incendive applications
Distance per load on the Fieldbus Power Hub with segment protection
Power for Non-Incendive applications
Using Segment Protectors to provide short circuit protection
Install the Fieldbus Power Hub components
Connect the Fieldbus Power Hub
Install and connect the Fieldbus Segment Protector

Non-Incendive fieldbus applications - overview

The Pepperl+Fuchs FieldConnex Fieldbus Power Hub and FieldConnex Segment
Protector provide non-incendive power to fieldbus devices located in hazardous areas.
Refer to the Pepperl+Fuchs documentation for additional information on these products.
Ensure that the fieldbus devices and all components used in the application are rated and
certified for non-incendive applications.

WARNING!
In any hazardous area installation it is important to read and follow the device manufacturer's
design and installation documents. Failure to follow the documentation could result in an
unapproved and unsafe application. Additionally, in hazardous locations follow your plant's
procedures for making the area safe during installation and maintenance operations.

Non-Incendive application example

This figure shows an application that uses a redundant pair of H1 cards with redundant
fieldbus power and short circuit protection for devices on a long (0.5 km) trunk cable. If a
failure occurs on an H1 card, a 24 V power supply, or a fieldbus power supply, the
segments continue to operate as expected. A status indication on connected alarms alerts
the operator that an error has occurred. It is assumed that the application design follows
the criteria specified in the DC Power considerations for Non-Incendive applications topic and
if a short occurs when a device is installed or removed from the segment, only that device
is affected; the rest of the segment is unchanged.

29
Non-Incendive fieldbus applications

Figure 5-1: NI application with 16 devices using the Fieldbus Power Hub and Segment Protectors

Series 2 Series 2
Redundant Segment Protector
T - OFF
Power/Active Power/Active
Series 2 H1 PEPPERL+FUCHS Txvbo
Tufxup
3x\88 - wxb8m
ty w foclex FieldConnex TM

cards
F2-JBSC-8-CGB Lsnrtpm

Segment Protector
Error Error
GND
rupt K serup o 6x TU 81 x buk
sorulx Bxup 02x b2 xul 4- 8m
Ibex ywqv 09x fx q 03-3v TERMINATOR ON OFF
Port 1 Port 1
Port 2 Port 2

Fieldbus Fieldbus
H1 H1

GND
Carrier
shield bar
Port 1 Port 2

Primary
24 VDC
Host A Host B Host A Host B Host A Host B Host A Host B PRI SEC

S
SEG1
+ S --- + S
SEG2
+ S --- + S
SEG3
+ S --- + S
SEG4
+ S --- +
PWR PWR
Secondary
24 VDC Segment Protector
Alarm
T - ON
ON OFF ON OFF ON OFF ON OFF

contacts Alarm
Alarm PEPPERL+FUCHS
F2-JBSC-8-CGB
Txvbo
Tufxup
Lsnrtpm
3x\88 - wxb8m
ty w foclex FieldConnex TM

Segment Protector

GND
rupt K serup o 6x TU 81 x buk

Diagnostic Bus
jumper
sorulx Bxup 02x b2 xul 4- 8m
Ibex ywqv 09x fx q 03-3v TERMINATOR ON OFF

PWR PWR PWR PWR PWR PWR PWR PWR PWR

ERR ERR ERR ERR ERR ERR ERR ERR ERR

Shielded pair
with drain wire
HD2 HD2 HD2 HD2 HD2 HD2 HD2 HD2 HD2
FBPS- FBPS- FBPS- FBPS- DMB FBPS- FBPS- FBPS- FBPS-
1.23.500 1.23.500 1.23.500 1.23.500 1.23.500 1.23.500 1.23.500 1.23.500

FieldConnex
PEPPERL-FUCHS
Fieldbus Power Hub GND
Fieldbus Motherboard OFF + S OFF + S OFF + S OFF + S
Segment 1 Segment 2 Segment 3 Segment 4

T - ON 0.5 km Cable

DC Power considerations for Non-Incendive

applications
The basic NI application uses the Fieldbus Power Hub with the FBPS-1.23.500 Isolated
Power Supply Module to provide power for field devices connected through one or more
Segment Protectors. Other options are available for NI applications:

When all devices are certified for NI applications and rated at 32 volts or above, the
FBPS-1.500 Power Supply Module can be substituted for 21 volts. This allows for the
longer trunk lengths.
When all devices are certified for FNICO (Fieldbus Non-Incendive COncept) Non-
Incendive applications and rated at 17.5 volts or above, the FBPS-1.17.500 Power
Supply Module can be substituted for 21 volts. This allows for shorter trunk lengths.

30
 Non-Incendive fieldbus applications

An application using the Fieldbus Power Hub and Segment Protector offers non-incendive
field wiring outputs to the devices. Therefore, live maintenance at the field device is
possible.

The available power to a field device depends on the length and resistance characteristics
of the fieldbus cable. The formula for the calculations in the table in the topic
Distance per load on the Fieldbus Power Hub with segment protection, are based on the
following assumptions:

Power supply voltage = 21.0 VDC @ 500 mA

Each device is certified Non-Incendive at 24 VDC or greater
Minimum device voltage = 9 VDC (calculations use 9.5 VDC)
Maximum voltage drop from cable = 11.5 VDC
Maximum voltage drop from Segment Protector = 1.0 VDC
Each device has an average load of 20 mA
Each device is connected on a 10 meter maximum spur cable
Each spur has a maximum of one device connected
Fieldbus type A 18 AWG cable @ 22 /km (44 /km loop resistance) at 22C
Devices are connected on one end of the cable and the Fieldbus Power Hub is
connected on the other end of the cable
Maximum Distance (km) = (allowed loop V drop / loop current) / loop resistance per
km

There will be different restrictions and limitations on your segment if these assumptions
do not hold for your segment layout. If your devices average more than 20 mA per device,
reduce the maximum cable length indicated in the table in the topic
Distance per load on the Fieldbus Power Hub with segment protection for that number of
devices or reduce the number of devices on the segment. Refer to the device
documentation for information on current requirements for the device.

Distance per load on the Fieldbus Power Hub

with segment protection
When referring to following table, remember that the H1 card requires 12 mA of fieldbus
power in simplex mode and an additional 12 mA of fieldbus power (24 mA total) in
redundant mode. The distance associated with the segment protector accounts for the
possibility of a short on a spur which would increase the current on the trunk and also
reduce the voltage to the other devices.

Table 5-1: Distance per load on the Fieldbus Power Hub with Segment Protectors

Power Supply Load (mA) Maximum distance with

Number of Devices / Load Segment Protectors (me-
(mA) H1 Simplex H1 Redundant ters)
1 / 20 32 44 1900

31
Non-Incendive fieldbus applications

Table 5-1: Distance per load on the Fieldbus Power Hub with Segment Protectors (continued)

Power Supply Load (mA) Maximum distance with

Number of Devices / Load Segment Protectors (me-
(mA) H1 Simplex H1 Redundant ters)
2/ 40 52 64 1900
3 / 60 72 84 1780
4 / 80 92 104 1545
5 / 100 112 124 1370
6 / 120 132 144 1230
7 / 140 152 164 1115
8 / 160 172 184 1015
9 / 180 192 204 935
10 / 200 212 224 870
11 / 220 232 244 810
12 / 240 252 264 755
13 / 260 272 284 710
14 / 280 292 304 670
15 / 300 312 324 635
16 / 320 332 344 605
16 / 340 352 364 575
16 / 360 372 384 545

Power for Non-Incendive applications

Use the Fieldbus Power Hub with the FBPS-1.23.500 Isolated Power Supply Module and the
Segment Protector for NI applications.

Table 5-2: Fieldbus Power Hub with FBPS-1.23.500 Isolated Power Supply Module
specifications

Fieldbus Power Hub with FBPS-1.23.500 Specification

Input voltage 24 VDC (19.2-35 VDC)
Fieldbus output current FBPS-1.23.500 500 mA @ 21-23 VDC
Typical power dissipation 2.5 W per segment
Dimensions 22.1 cm. x 24.6 cm. x 16.2 cm. (8.7 in. x 9.7 in. x
6.4 in.)
Operating temperature range -40 to 60C
Alarm contact rating - Diagnostic Module 1 A max @ 50 VDC max

32
 Non-Incendive fieldbus applications

Using Segment Protectors to provide short

circuit protection
The Pepperl+Fuchs Segment Protector connects field devices to the fieldbus segment
cable and provides short circuit protection to the segment.

Figure 5-2: Segment Protector for eight devices

Trunk
connections
Jumper
S to T and
Gnd to Gnd
Spur connections S1
terminator
switch

S1

1+ 1 1s 2+ 2 2s 3+ 3 3s 4+ 4 4s 5+ 5 5s 6+ 6 6s 7+ 7 7s 8+ 8 8s Ti+ Ti Tis To+To Tos S T Off

PEPPERL+FUCHS
F2-JBSC-8-CGB
FieldConnex

Spur connections 1-8 Trunk connections 1-2

33
Non-Incendive fieldbus applications

Install the Fieldbus Power Hub components

Figure 5-3: Fieldbus Power Hub with four redundant segments and a Diagnostics
Module

Host connectors Host A

SEG1
Host B Host A
SEG2
Host B Host A
SEG3
Host B Host A
SEG4
Host B PRI
PWR
SEC
PWR
A & B for S + S --- + S + S --- + S + S --- + S + S --- +
Primary and secondary
segments 1-4 power connectors
Host power ON OFF ON OFF ON OFF ON OFF

switches for Alarm contacts

Alarm
segments 1-4
Diagnostic Bus Diagnostic bus

PWR PWR PWR PWR PWR PWR PWR PWR PWR

ERR ERR ERR ERR ERR ERR ERR ERR ERR

HD2 HD2 HD2 HD2 HD2 HD2 HD2 HD2 HD2

FBPS- FBPS- FBPS- FBPS- DMB FBPS- FBPS- FBPS- FBPS-
1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500

Redundant
power supplies
for segments 1-4

Termination switches PEPPERL-FUCHS FieldConnex Shield ground connection

Fieldbus Power Hub
for segments 1-4 Fieldbus Motherboard
OFF + S OFF + S OFF + S OFF + S
Segment 1 Segment 2 Segment 3 Segment 4
Trunk connectors for
segments 1-4 Diagnostics module

1. Attach the top latch of the fieldbus motherboard onto the DIN rail and push it into
place. Tighten the two DIN rail latching screws until the motherboard is held
securely onto the rail.
2. Plug the Fieldbus Power Supply Modules (FBPS-1.23.500) and the Diagnostic
Module on to the motherboard. Secure the modules to the motherboard by
depressing the two latching levers on each module.

34
 Non-Incendive fieldbus applications

Connect the Fieldbus Power Hub

Figure 5-4: Fieldbus Power Hub with four redundant segments and a Diagnostics
Module

Host connectors Host A

SEG1
Host B Host A
SEG2
Host B Host A
SEG3
Host B Host A
SEG4
Host B PRI
PWR
SEC
PWR
A & B for S + S --- + S + S --- + S + S --- + S + S --- +
Primary and secondary
segments 1-4 power connectors
Host power ON OFF ON OFF ON OFF ON OFF

switches for Alarm contacts

Alarm
segments 1-4
Diagnostic Bus Diagnostic bus

PWR PWR PWR PWR PWR PWR PWR PWR PWR

ERR ERR ERR ERR ERR ERR ERR ERR ERR

HD2 HD2 HD2 HD2 HD2 HD2 HD2 HD2 HD2

FBPS- FBPS- FBPS- FBPS- DMB FBPS- FBPS- FBPS- FBPS-
1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500

Redundant
power supplies
for segments 1-4

Termination switches PEPPERL-FUCHS FieldConnex Shield ground connection

Fieldbus Power Hub
for segments 1-4 Fieldbus Motherboard
OFF + S OFF + S OFF + S OFF + S
Segment 1 Segment 2 Segment 3 Segment 4
Trunk connectors for
segments 1-4 Diagnostics module

1. Connect the primary 24 VDC input to the PRI PWR connector.

2. Connect the secondary 24 VDC input to the SEC PWR connector.
3. Connect the alarm wires and short the alarm pins on the opposite side of the
fieldbus motherboard. If multiple motherboards share the same alarm circuitry,
short the alarm pins on the last one in the chain.
4. Connect the H1 segment wire to the Host A connector for each segment that is
used.
5. Ensure that Host B is not connected
6. Ensure that the redundant host power switch is On for each segment.
7. Connect each field segment wire to the appropriate terminal on the motherboard
for each segment that is used.
8. If the Fieldbus Power Hub is on the end of each segment, switch the terminator for
each segment On.
9. Connect the shield ground connection on the motherboard with an adequately
sized grounding wire to an appropriate grounding location. Ensure that all segment
shields are connected to ground at this one location only. Do not connect the
shields to ground at the 8-wide carrier shield bar or at any device in the field.

35
Non-Incendive fieldbus applications

Install and connect the Fieldbus Segment

Protector
Figure 5-5: Segment Protector for eight devices
Trunk
connections
Jumper
S to T and
Gnd to Gnd
Spur connections S1
terminator
switch

S1

1+ 1 1s 2+ 2 2s 3+ 3 3s 4+ 4 4s 5+ 5 5s 6+ 6 6s 7+ 7 7s 8+ 8 8s Ti+ Ti Tis To+To Tos S T Off

PEPPERL+FUCHS
F2-JBSC-8-CGB
FieldConnex

Spur connections 1-8 Trunk connections 1-2

1. Securely attach the Fieldbus Segment Protector at the desired location. Choose a
location that minimizes the length of the spur cables.
2. For the trunk segment connection: connect the positive (+) segment wire to the
positive; connect the negative (-) segment wire to the negative; and connect the
segment shield (S) to the S.
3. For each device connection: connect the positive (+) spur wire to the positive,
connect the negative (-) spur wire to the negative, and connect the shield wire (S) to
the S.
4. The two shorting jumpers must be repositioned so that the trunk (T) and spur (S)
shields are connected together and not connected to case. Jumper T to S and Gnd to
Gnd.
5. If this Segment Protector is at the end of the segment, the terminator switch S1
should be in the On position. If it is not at the end of the segment, ensure that
terminator switch S1 is in the Off position.

36
 Non-Incendive fieldbus applications

6. If the segment continues and connects to another Segment Protector, continue the
Trunk segment by connecting the Trunk Out connections to the next Segment
Protector and proceed with the connections described in steps 2, 3, and 4.
7. For all Segment Protectors, ensure that the two shorting jumpers are repositioned
so that the trunk (T) and spur (S) shields are connected together and not connected
to case. Jumper T to S and Gnd to Gnd.
8. At each device ensure that the shield is isolated and not connected to the device.
9. If this Segment Protector is at the end of the segment, ensure that the terminator
switch S1 is in the On position.
10. Verify the installation.

37
Non-Incendive fieldbus applications

38
 Fieldbus segment checkout procedure

Appendix A
Fieldbus segment checkout procedure
Topics covered in this appendix:
Using the segment checkout procedure to verify the installation
Before performing the segment checkout procedure
Tools required to check out a segment
Segment checkout procedure
Sample waveforms
Fieldbus segment checkout form

Using the segment checkout procedure to

verify the installation
Use the segment checkout procedure to check each segment for proper power,
grounding, and isolation before you commission field devices on the segment.

First, measure resistance, capacitance, DC voltage, and the AC waveform (steps 1, 2,

and 3 in the checkout procedure) with simplex power installed.
Then measure DC and the AC waveform (steps 4 and 5) again with redundant power
installed. Verify that the measured DC voltage allows for the additional voltage drop
if a short circuit should occur.
Record the readings for steps 1-5 on the Fieldbus Checkout Form.

Before performing the segment checkout

procedure
Before performing the checkout procedure:

Ensure that you have the correct tools to perform the procedure.
Ensure that the field wiring is completed and properly terminated and that all field
devices are attached.
Remove the fieldbus segment cable (+, -, and shield) from the connectors on the
fieldbus power supply. Remove only the connector to the field wiring. It is not
necessary to remove the connector to the H1 card. Removing the connector to the
field wiring isolates the field wiring from the H1 card and power supply, isolates the
shield from ground, and enables you to make the resistance and capacitance
measurements in the checkout procedure. If your field wiring connections differ
from the connections described in this manual, isolate the field wiring from both the
H1 card and power supply and isolate the shield from ground.

39
Fieldbus segment checkout procedure

Note
Make sure that your bare hands do not come into contact with meter leads or segment wiring. The
body acts as a capacitor and body contact with leads or wiring could result in false readings.

Note
Some fieldbus segments with isolated couplers or barriers used in hazardous area applications may
indicate a low resistance measurement for "+ to - " and/or a high capacitance measurement for "+ to -
". These readings can be acceptable providing that the fieldbus signal's waveform and voltage
compare to that shown in the sample waveforms.

Tools required to check out a segment

Use the following tools to check out a fieldbus segment:

Fluke 123 or 124 Digital Scope Meter or equivalent scope with resistance, DC
voltage, and capacitance measurement capability. (Most capacitance meters
measure components only and will not provide the expected results when
measuring a complete segment.
Small screwdriver
Fieldbus segment checkout form

40
 Fieldbus segment checkout procedure

Segment checkout procedure

Table A-1: Segment checkout procedure

Step 1: Measure resistance on the H1 segment conductors at the removed connector coming in from the field.
Measure resistance from the: Expected result:
+ signal conductor to - signal conductor > 50 K ohms (increasing)
This value will change due to the capacitor charging in the
termination RC circuit and the capacitance in the fieldbus
cables.
+ signal conductor to drain/shield wire open circuit >20 M
- signal conductor to drain/shield wire open circuit > 20 M
+ signal conductor to instrument ground bar open circuit > 20 M
- signal conductor to instrument ground bar open circuit > 20 M
drain/shield wire to instrument ground bar open circuit > 20 M

Step 2: Measure capacitance on the H1 segment conductors at the removed connector coming in from the field.
Measure capacitance from the: Expected result:
+ signal conductor to - signal conductor 1 F (0.80 to 1.20 F acceptable)
A reading of <.5 F indicates no terminator on the seg-
ment. A reading of a nominal 2 F indicates a second ter-
minator on the segment. The acceptable values assume
that the power supply terminator is used as the second ter-
minator and only one additional terminator is connected in
the field. Otherwise, the expected result would be 2 F.

Note
The values for this measurement will be invalid on the Pep-
perl+Fuchs FieldConnex Field Barrier for I.S. applications.

+ signal conductor to drain/shield wire < 300 nF

- signal conductor to drain/shield wire < 300 nF
+ signal conductor to instrument ground bar < 300 nF
An actual reading that is much greater or varies in a capaci-
tor charging manner to a high capacitance value (>1 F) in-
dicates a poor quality noisy ground on the shield ground
bar. Be sure to correct this ground problem to prevent
communication errors on the fieldbus segment. A reading
of 300 nF indicates noise on the ground system. Field data
has shown that readings of up to 500 nF can be acceptable
providing the fieldbus signal waveform and voltage com-
pare to that shown in the sample waveform with two ter-
minators and 1000 feet of cable. Refer to
Sample waveforms for information.

41
Fieldbus segment checkout procedure

Table A-1: Segment checkout procedure (continued)

- signal conductor to instrument ground bar < 300 nF
An actual reading that is much greater or varies in a capaci-
tor charging manner to a high capacitance value (>1 F) in-
dicates a poor quality noisy ground on the shield ground
bar. Be sure to correct this ground problem to prevent
communication errors on the fieldbus segment. A reading
of 300 nF indicates noise on the ground system. Field data
has shown that readings of up to 500 nF can be acceptable
providing the fieldbus signal waveform and voltage com-
pare to that shown in the sample waveform with two ter-
minators and 1000 feet of cable. Refer to
Sample waveforms for more information.
drain/shield wire to instrument ground bar < 300 nF
An actual reading that is much greater or varies in a capaci-
tor charging manner to a high capacitance value (>1 F) in-
dicates a poor quality noisy ground on the shield ground
bar. Be sure to correct this ground problem to prevent
communication errors on the fieldbus segment. A reading
of 300 nF indicates noise on the ground system. Field data
has shown that readings of up to 500 nF can be acceptable
providing the fieldbus signal waveform and voltage com-
pare to that shown in the sample waveform with two ter-
minators and 1000 feet of cable. Refer to
Sample waveforms for more information.

Step 3: Verify the terminator switch.

Procedure Expected result
Verify if the power supply has a terminator switch. Switch 2 terminators total per segment
On or Off depending upon application.
Verify if the device connection block has a terminator 2 terminators total per segment
switch. Switch On or Off depending upon application.

Step 4: Measure DC voltage at the connector going to the field.

Procedure Expected result
Reconnect the previously removed terminal block connec- H1 with Integrated Power card: 28-30 VDC
tors to the power supply. Relcom Fieldbus Power System: 25-28 VDC
Measure the output DC voltage at the power supply termi- P+F Fieldbus Power Hub: 28-30 VDC, 21-23 VDC, or
nals and verify that the voltage is appropriate for the field- 15-17 VDC
bus power supply installed.

Step 5: Measure the AC waveform at the connector going to the field.

Procedure Expected result
Set the scope to AC, 200 mV/division, 10 micro seconds/ 500 mV and 900 mV peak to peak
division for best results and press HOLD to capture the
waveform

42
 Fieldbus segment checkout procedure

Table A-1: Segment checkout procedure (continued)

Verify the waveform against the expected waveform
shown in Sample waveforms. Note the differences in the
signals with 1 terminator and with 3 terminators .

Sample waveforms
This figure shows a waveform with two terminators and 1000 feet of cable. This is the
expected waveform.

Figure A-1: Waveform with two terminators and 1000 feet of cable

This figure shows a waveform with one terminator and 1000 feet of cable.

43
Fieldbus segment checkout procedure

Figure A-2: Waveform with one terminator and 1000 feet of cable

This figure shows a waveform with three terminators and 1000 feet of cable.

Figure A-3: Waveform with three terminators and 1000 feet of cable

44
 Fieldbus segment checkout procedure

Fieldbus segment checkout form

Company/Location.................................................................................................................
Unit/Description......................................................................................................................
Controller number.................................................
Fieldbus card number...........................................Port number..............................................
Technician.............................................................Date.............Pass.......Fail.......

Step 1: Resistance measurement at the H1 segment conductors coming in from the field (1)
(+) to (-) signal Expected = > 50 K (increasing) Actual =...............................
(+) to shield Expected = open circuit >20 M Actual =...............................
(-) to shield Expected = open circuit > 20 M Actual =...............................
(+) to ground bar Expected = open circuit > 20 M Actual =...............................
(-) to ground bar Expected = open circuit > 20 M Actual =...............................
Shield to ground bar Expected = open circuit > 20 M Actual =...............................
Step 2: Capacitance measurement at the H1 segment conductors coming in from the field(1)
(+) to (-) signal Expected = 1 F ( 20%) Actual =...............................
(+) to shield Expected = < 300 nF Actual =...............................
(-) to shield Expected = < 300 nF Actual =...............................
(+) to ground bar Expected = < 300 nF Actual =...............................
(-) to ground bar Expected = < 300 nF Actual =...............................
Shield to ground bar Expected = < 300 nF Actual =...............................
Step 3: Terminator switch verification
Terminator (Power Supply) Expected = Application dependent Actual = On....Off.....N/A.......
Terminator (Connection block) Actual = On.....Off....N/A.......
Step 4: DC voltage measurement at power supply
(+) to (-) signal Expected: Actual =...............................
28-30 VDC for H1 with Integra-
ted Power card or P+F Fieldbus
Power Hub
25-28 VDC for Relcom Fieldbus
Power Supply
Step 5: AC measurement (waveform) power supply
(+) to (-) signal Expected = 500 - 900 mV pp Actual =...............................

(1) Some fieldbus segments with isolated couplers or barriers used in hazardous area applications, may indicate a low resistance measure-
ment for "+ to - " and/or a high capacitance measurement for "+ to - ". These readings can be acceptable providing that the fieldbus signal's
waveform and voltage compare to that shown in the sample waveforms.

45
Fieldbus segment checkout procedure

46
 MTL power supplies for Intrinsically safe applications

Appendix B
MTL power supplies for Intrinsically safe
applications
Topics covered in this appendix:
MTL power supplies for Intrinsically Safe fieldbus applications
Example IS application with the MTL9122
DC power considerations for IS applications using the MTL power supplies
Maximum distances per load on the MTL9121 IS power supply
Maximum distances per load on the MTL9122 IS power supply
Installing the MTL Intrinsically Safe power supplies
Connect the MTL IS power supplies to the safe area
Connect the MTL IS power supplies to the hazardous area
Host and power switches on the MTL IS power supplies

MTL power supplies for Intrinsically Safe

fieldbus applications
The MTL9121 IS and the MTL9122 IS Power Supplies can be used to power field devices in
hazardous areas for FISCO (Fieldbus Intrinsically Safe COncept) IS applications. The
MTL9121 IS power supply can power up to five (5) 20 mA devices in Gas Group IIC and the
MTL9122 IS power supply can power up to twelve (12), 20 mA devices in Gas Group IIB.
Ensure that the fieldbus devices and all components used in the application are rated and
certified for IS applications in these Gas Groups. With the exception of the IS power
supplies, many fieldbus components (H1 card, terminators, and wiring components) are
the same for IS and non-IS installations.

The MTL9122 IS and 9121 IS power supplies have a host side terminator switch and a host
side power switch on the front of the unit. The terminator on the IS side is permanently
connected. Both power supplies are fieldbus repeater power supplies that repeat the
fieldbus signal from the field to the host and power both the fieldbus segment and the
host.

Both the MTL9121 IS and 9122 IS power supplies can provide power to the host in the safe
area. The supplies are rated at 30 mA and are capable of providing host power for either
the simplex or redundant H1 cards. The distance between the host and the IS power supply
can exceed 1000 meters.

This section addresses FISCO IS applications with devices in Class I Division 1 or Zone 1
EExib locations. If a field device in your application is not certified for FISCO IS, an MTL
Fieldbus Entity Spur Adapter can be used. Similarly, if a field device in your application is
located in a Zone 0 Hazardous area, an MTL Fieldbus IS EExia Spur Adapter can be used.

47
MTL power supplies for Intrinsically safe applications

Refer to the MTL documentation for additional information on their products.

Note
The H1 card requires a power supply for each port in IS applications. The MTL9121 and 9122 IS Power
Supplies can provide this power.

Example IS application with the MTL9122

The following figure shows an IS application that allows up to 16 devices on the segment.
The maximum cable length on the MTL9122 portion of the segment is 1900 meters and
the maximum total cable length per segment is 1900 meters.

Figure B-1: 16 IS devices on a segment

H1 H1 Redundant
Series 2
H1 cards

Terminator
MB8
Red Megablock
24 V Carrier
power shield bar
supply
Ground
+ -
Surge
protection
Shielded ground
24 V pair with
Power
+1 -2 +3 -4
Host
S
5 6
+
Power
+1 -2 +3 -4
Host
S
5 6
+
Power
+1 -2 +3 -4
Host
S
5 6
+ drain wire

Host Pwr Host Pwr Host Pwr

T
Host
On T=ON T
Host
On T=ON T
Host
On T=ON
HP=ON HP=OFF HP=ON Terminator
MB8
Power Supply - IIB Power Supply - IIB Power Supply - IIB Megablock

Pwr Pwr Pwr

IS IS IS
Fault Fault Fault
Host T Host T Host T
IS IS IS

9122-IS 9122-IS 9122-IS

Surge
7 8 9
-
7 8 9
-
7
+
8 9
-
protection
+ S + S S

ground
Port 1 Port 2
0.4 Km cable

Note
Ensure that all components are rated and certified for IS applications.

48
 MTL power supplies for Intrinsically safe applications

DC power considerations for IS applications

using the MTL power supplies
The available current to power a field device depends on the length and resistance
characteristics of the fieldbus cable. The table in
Maximum distances per load on the MTL9121 IS power supply shows the maximum distances
in meters for a given load on the 9121 IS power supply and the table in
Maximum distances per load on the MTL9122 IS power supply shows the same information
for the 9122 IS power supply. The following assumptions are made:

MTL9121 IS Power Supply voltage is 12 VDC at 110 mA at 0C

MTL9122 IS Power Supply Voltage is 12.8 VDC at 250 mA at 0C
Minimum device voltage = 9.5 VDC (.5 V device margin)
Each device has an average load of 20 mA
Fieldbus Type A 18 AWG cable @ 22 ohms/km is used
Cable resistance (Type A) = 22 /km x 2 (loop) = 44 / km
Devices are connected on one end of the cable and the fieldbus power supply is
connected on the other end of the cable
Maximum distance (km) = (allowed loop V drop / loop current) / loop resistance per
km

There will be different restrictions and limitations on your segment if these assumptions
do not hold for your segment layout. If your devices average more than 20 mA per device,
reduce the maximum cable length indicated in the table for that number of devices or
reduce the number of devices on that segment.

Maximum distances per load on the MTL9121

IS power supply
In the following table it is assumed that each device has an average load of 20 mA. If your
devices average more than 20 mA per device, reduce the maximum cable length indicated
in the table for that number of devices or reduce the number of devices on that segment.

Table B-1: Distance per load on the MTL9121 IS power supply

Number of field devices Power supply load (mA) Maximum distance (meters)
1 20 1000
2 40 1000
3 60 940
4 80 710
5 100 560
5 110 510

49
MTL power supplies for Intrinsically safe applications

Note
In any hazardous area installation it is important to read and follow the device manufacturer's design
and installation documents. Failure to follow the documentation could result in an unapproved and
unsafe application. Additionally, in hazardous locations follow your plant's procedures for making
the area safe during installation and maintenance operations.

Maximum distances per load on the MTL9122

IS power supply
In the following table it is assumed that each device has an average load of 20 mA. If your
devices average more than 20 mA per device, reduce the maximum cable length indicated
in the table for that number of devices or reduce the number of devices on that segment.

Table B-2: Distance per load on the MTL9121 IS power supply

Number of field devices Power supply load (mA) Maximum distance (meters)
1 20 1900
2 40 1870
3 60 1250
4 80 930
5 100 750
6 120 620
7 140 530
8 160 460
9 180 410
10 200 370
11 220 340
12 240 310
12 250 300

WARNING!
In any hazardous area installation it is important to read and follow the device manufacturer's
design and installation documents. Failure to follow the documentation could result in an
unapproved and unsafe application. Additionally, in hazardous locations follow your plant's
procedures for making the area safe during installation and maintenance operations.

50
 MTL power supplies for Intrinsically safe applications

Installing the MTL Intrinsically Safe power

supplies
The MTL9121 and 9122 Intrinsically Safe power supplies install on a DIN Rail and are
powered by a typical bulk 24 VDC power supply. The IS power supplies connect to the
segment wiring to power the fieldbus devices that are not self-powered. On the top of
each supply is a 3 pin connector for connection to the safe area host fieldbus and a 3 pin
connector for connection to the safe area 24 V power. On the bottom of each supply is a 3
pin connector for connection to the IS area. The following figure shows the connectors on
the power supplies.

Figure B-2: Connectors on the MTL 9122 IS power supply

Power Host
+1 -2 +3 -4 S
5 6
+

Host Pwr
T On
Host

Safe
Area
Power Supply - IIB

Pwr
IS
Fault
Host T
IS

9122-IS

Hazardous
Area
7 8 9
+ S -
IS

Note
The hazardous area wiring must remain separated from the safe area wiring. This includes the shield
drain wires as they must be separate wires all the way to the ground connection.

51
MTL power supplies for Intrinsically safe applications

Connect the MTL IS power supplies to the safe

area
Refer to the following image for the location of the safe area connectors on the power
supplies.
Power Host
+1 -2 +3 -4 S
5 6
+

Host Pwr
T On
Host

Safe
Area
Power Supply - IIB

Pwr
IS
Fault
Host T
IS

9122-IS

Hazardous
Area
7 8 9
+ S -
IS

1. Connect the primary power supply positive (+) wire to pin 1.

2. Connect the primary power negative (-) 24 V return to pin 2.
3. Connect a secondary power supply positive (optional) (+) wire to pin 3.

If using a primary and secondary 24 VDC power supply, be sure to connect the
power supply returns together.
4. Connect the host segment negative (-) to pin 4.
5. Connect the host segment shield to pin 5.
6. Connect the host segment positive (+) to pin 6.

52
 MTL power supplies for Intrinsically safe applications

Connect the MTL IS power supplies to the

hazardous area
Refer to the following image for the location of the hazardous area connectors on the
power supply.
Power Host
+1 -2 +3 -4 S
5 6
+

Host Pwr
T On
Host

Safe
Area
Power Supply - IIB

Pwr
IS
Fault
Host T
IS

9122-IS

Hazardous
Area
7 8 9
+ S -
IS

1. Connect the IS area fieldbus segment positive (+) wire to pin 7.

2. Connect the IS area fieldbus segment shield (S) wire to pin 8 and to a shield ground
connection.
3. Connect the IS area fieldbus segment negative (-) wire to pin 9.

Host and power switches on the MTL IS power

supplies
The power supplies have a switchable host side terminator and host power switch. (The
field side terminator is permanently connected.)

53
MTL power supplies for Intrinsically safe applications

Host terminator ON is the upper position; host terminator OFF is the lower position
Host power ON is the upper position; host power OFF is the lower position

Figure B-3: Terminator and power switches on the MTL IS power supplies

Host Pwr
T On
Host

The segment layout determines the location of the terminator and if the switchable
terminator on the power supply is used. Be sure that two terminators are on the host side
and two terminators are on the fieldbus side of each power supply. Similarly, the use of the
switchable power capability is dependent upon the needs of the particular IS application.
The H1 card requires power; therefore, the host power switch should be ON. If more than
one IS power supply is connected to the same segment (as in the example application),
host power should be provided by one unit only. Be sure the additional units host power
switches are in the OFF position.

Related information

Example IS application with the MTL9122

54
 MTL power supplies for Non Incendive applications

Appendix C
MTL power supplies for Non Incendive
applications
Topics covered in this appendix:
MTL power supplies for Non-Incendive fieldbus applications
Example application with one MTL9112 NI power supply
Example application with two MTL9111 NI power supplies
DC power considerations for Non-Incendive power applications
Maximum distances per load on the MTL9111 NI power supply
Maximum distances per load on the MTL9112 NI power supply
Installing the MTL Non-Incendive power supplies
Connect the MTL NI power supplies to the safe area
Connect the MTL NI power supplies to the hazardous area
Host and power switches on the MTL NI power supplies

MTL power supplies for Non-Incendive fieldbus

applications
The MTL9111 NI and the MTL9112 NI Power Supplies can be used to power field devices in
Zone 2 / Division 2 hazardous areas for conventional Non-Incendive and FNICO (Fieldbus
Non-Incendive COncept) applications. The MTL9111 NI power supply can power up to nine
(9) 20 mA devices in Gas Group IIC/Groups A-D and the MTL9112 NI power supply can
power up to sixteen (16), 20 mA devices in Gas Group IIB/Groups C and D. Ensure that the
fieldbus devices and all components used in the application are rated and certified for Non-
Incendive applications in these Gas Groups. With the exception of NI power supplies, many
fieldbus components (H1 card, terminators, and wiring components) are the same for
Non-Incendive installations and other types of fieldbus installations.

The MTL9111 NI and 9112 NI power supplies can be used in either of the following
applications:

Conventional Non-Incendive circuits. For Non-Incendive/ExnL applications in which

the wiring is energy limited; cable parameters must be considered.
FNICO circuits in which cable parameter calculations are not required. FNICO is
similar to FISCO and is described in MTL Application Note AN9027.

55
MTL power supplies for Non Incendive applications

The MTL9111 NI and 9112 NI power supplies have a host side terminator switch and a host
side power switch on the front of the unit. The terminator on the field side is permanently
connected. Both power supplies are fieldbus repeater power supplies that repeat the
fieldbus signal from the field to the host and power both the fieldbus segment and the
host. Refer to the MTL documentation for additional information on their products.

Both the MTL9111 NI and 9112 NI power supplies can provide power to the host in the safe
area. The supplies are rated at 30 mA and are capable of providing host power for either
the simplex or redundant H1 cards. The distance between the host and the NI power
supply can exceed 1000 meters.

Note
The H1 card requires a power supply for each port in Non-Incendive applications. The MTL9111 NI
and 9112 NI power supplies can provide this power.

Example application with one MTL9112 NI

power supply
The following figure shows an NI application that uses one MTL9112-NI power supply to
power up to 16 devices on the segment. The maximum cable length on the MTL9112-NI
portion of the segment is 1900 meters and the maximum total cable length per segment is
1900 meters. If a Megablock with short circuit protection is used, the number of devices
and total cable length may have to be reduced to ensure that only a single device is
affected if a short circuit condition occurs.

56
 MTL power supplies for Non Incendive applications

Figure C-1: 16 Non-Incendive devices on a segment with one MTL9112 NI power

supply

H1 H1 Redundant
Series 2
H1 cards

MB8 - SG
Red Megablock
24 V Carrier
power shield bar
supply
Ground
+ -

Shielded
24 V pair with
Power
+1 -2 +3 -4
Host
S
5 6
+
Power
+1 -2 +3 -4
Host
S
5 6
+ drain wire

Host Pwr Host Pwr

T
Host
On T=ON T
Host
On T=ON
HP=ON HP=ON Terminator
Terminator MB8 - SG
Power Supply - IIB Power Supply - IIB Megablock

Pwr Pwr
NI NI
Fault Fault
Host T Host T
IS IS

9112-NI 9112-NI

Surge Surge
7 8 9
protection 7 8 9 protection
+ S - ground + S -
ground
Port 1
Port 2 0.2 Km cable

Example application with two MTL9111 NI

power supplies
The following figure shows an NI application that uses two MTL9111 NI power supplies to
power up to 16 devices on the segment. The maximum cable length on the MTL9111 NI
portion of the segment is 1900 meters and the maximum total cable length per segment is
1900 meters. If a Megablock with short circuit protection is used, the number of devices
and total cable length may have to be reduced to ensure that only a single device is
affected if a short circuit condition occurs.

57
MTL power supplies for Non Incendive applications

Figure C-2: 16 Non-Incendive devices on a segment with two MTL9111 NI power

supplies

H1 H1 Redundant
Series 2
H1 cards

Terminator
MB8-SG
Red Megablock
24 V Carrier
power shield bar
supply
Ground
+ -
Surge
protection
Shielded ground
24 V pair with
Power
+1 -2 +3 -4
Host
S
5 6
+
Power
+1 -2 +3 -4
Host
S
5 6
+
Power
+1 -2 +3 -4
Host
S
5 6
+ drain wire

Host Pwr Host Pwr Host Pwr

T
Host
On T=ON T
Host
On T=ON T
Host
On T=ON
HP=ON HP=OFF HP=ON Terminator
MB8-SG
Power Supply - IIB Power Supply - IIB Power Supply - IIB Megablock

Pwr Pwr Pwr

IS IS IS
Fault Fault Fault
Host T Host T Host T
IS IS IS

9111-NI 9111-NI 9111-NI

Surge
7 8 9
-
7 8 9
-
7
+
8 9
-
protection
+ S + S S

ground
Port 1 Port 2
0.3 Km cable

DC power considerations for Non-Incendive

power applications
The available current to power a field device depends on the length and resistance
characteristics of the fieldbus cable. The table in
Maximum distances per load on the MTL9111 NI power supply shows the maximum distance
in meters for a given load on the 9111-NI power supply and the table in
Maximum distances per load on the MTL9112 NI power supply shows the same information
for the 9112-NI power supply. The following assumptions are made:

MTL9111-NI Power Supply voltage is 12 VDC at 180 mA at 0C

MTL9112-NI Power Supply Voltage is 12.8 VDC at 320 mA at 0C
Minimum device voltage = 9.5 VDC (.5 V device margin)
Each device has an average load of 20 mA

58
 MTL power supplies for Non Incendive applications

Fieldbus Type A 18 AWG cable @ 22 /km is used

Cable resistance (Type A) = 22 /km x 2 (loop) = 44 / km
Devices are connected on one end of the cable and the fieldbus power supply is
connected on the other end of the cable
Maximum distance (km) = (allowed loop V drop / loop current) / loop resistance per
km

There will be different restrictions and limitations on your segment if these assumptions
do not hold for your segment layout. If your devices average more than 20 mA per device,
reduce the maximum cable length indicated in the table for that number of devices or
reduce the number of devices on that segment.

Maximum distances per load on the MTL9111

NI power supply
It is assumed that each device has an average load of 20 mA. If your devices average more
than 20 mA per device, reduce the maximum cable length indicated in the table for that
number of devices or reduce the number of devices on that segment.

Table C-1: Distance per load on the 9111 NI power supply

Number of field devices Power supply load (mA) Maximum distance (meters)
1 20 1000
2 40 1000
3 60 940
4 80 710
5 100 560
6 120 470
7 140 400
8 160 350
9 180 310

Note
In any hazardous area installation it is important to read and follow the device manufacturer's design
and installation documents. Failure to follow the documentation could result in an unapproved and
unsafe application. Additionally, in hazardous locations follow your plant's procedures for making
the area safe during installation and maintenance operations.

59
MTL power supplies for Non Incendive applications

Maximum distances per load on the MTL9112

NI power supply
It is assumed that each device has an average load of 20 mA. If your devices average more
than 20 mA per device, reduce the maximum cable length indicated in the table for that
number of devices or reduce the number of devices on that segment.

Table C-2: Distance per load on 9112 NI power supply

Number of field devices Power supply load (mA) Maximum distance (meters)
1 20 1900
2 40 1870
3 60 1250
4 80 930
5 100 750
6 120 620
7 140 530
8 160 460
9 180 410
10 200 370
11 220 340
12 240 310
13 260 280
14 280 260
15 300 250
16 320 230

Note
In any hazardous area installation it is important to read and follow the device manufacturer's design
and installation documents. Failure to follow the documentation could result in an unapproved and
unsafe application. Additionally, in hazardous locations follow your plant's procedures for making
the area safe during installation and maintenance operations.

Installing the MTL Non-Incendive power

supplies
The MTL9111-NI and 9112-NI power supplies install on a DIN Rail and are powered by a
typical bulk 24 VDC power supply. The power supplies connect to the segment wiring to
power the fieldbus devices that are not self-powered. On the top of each supply is a 3 pin

60
 MTL power supplies for Non Incendive applications

connector for connection to the safe area host fieldbus and a 3 pin connector for
connection to the safe area 24 V power. On the bottom of each supply is a 3 pin connector
for connection to the NI area. The following figure shows the connectors.

Figure C-3: Connectors on the MTL 9111 and 9112-NI power supplies

Power Host
+1 -2 +3 -4 S
5 6
+

Host Pwr
T On
Host

Safe
Area
Power Supply - IIB

Pwr
NI
Fault
Host T
IS

9111-NI

Hazardous
Area
7 8 9
+ S -
NI

Note
The hazardous area wiring must remain separated from the safe area wiring. This includes the shield
drain wires as they must be separate wires all the way to the ground connection.

Connect the MTL NI power supplies to the safe

area
Refer to the following image for the location of the safe area connectors on the power
supplies.

61
MTL power supplies for Non Incendive applications

Figure C-4: Connectors on the MTL 9111 and 9112 NI power supplies

Power Host
+1 -2 +3 -4 S
5 6
+

Host Pwr
T On
Host

Safe
Area
Power Supply - IIB

Pwr
NI
Fault
Host T
IS

9111-NI

Hazardous
Area
7 8 9
+ S -
NI

1. Connect the primary power supply positive (+) wire to pin 1.

2. Connect the primary power negative (-) 24 V return to pin 2.
3. Connect a secondary power supply positive (optional) (+) wire to pin 3.

If using a primary and secondary 24 VDC power supply, be sure to connect the
power supply returns together.
4. Connect the host segment negative (-) to pin 4.
5. Connect the host segment shield to pin 5.
6. Connect the host segment positive (+) .

62
 MTL power supplies for Non Incendive applications

Connect the MTL NI power supplies to the

hazardous area
Refer to the following image for the location of the hazardous area connectors on the
power supply.

Figure C-5: Connectors on the MTL 9111 and 9112 NI power supplies

Power Host
+1 -2 +3 -4 S
5 6
+

Host Pwr
T On
Host

Safe
Area
Power Supply - IIB

Pwr
NI
Fault
Host T
IS

9111-NI

Hazardous
Area
7 8 9
+ S -
NI

1. Connect the NI area fieldbus segment positive (+) wire to pin 7.

2. Connect the NI area fieldbus segment shield (S) wire to pin 8 and to a shield ground
connection.
3. Connect the NI area fieldbus segment negative (-) wire to pin 9.

63
MTL power supplies for Non Incendive applications

Host and power switches on the MTL NI power

supplies
The power supplies have a switchable host side terminator and host power switch. (The
field side terminator is permanently connected.)

Host terminator ON is the upper position; host terminator OFF is the lower position.
Host power ON is the upper position; host power OFF is the lower position.

Figure C-6: Terminator and power switches

Host Pwr
T On
Host

The segment layout determines the location of the terminator and if the switchable
terminator on the power supply is used. Be sure that two terminators are on the host side
and two terminators are on the fieldbus side of each power supply. Similarly, the use of the
switchable power capability is dependent upon the needs of the particular NI application.
The H1 card requires power; therefore, the host power switch should be ON. If more than
one NI power supply is connected to the same segment (as shown in the example
application with two power supplies), host power should be provided by one unit only. Be
sure the additional units host power switches are in the OFF position.

Related information

Example application with two MTL9111 NI power supplies

64
 Troubleshooting

Appendix D
Troubleshooting
Topics covered in this appendix:
Troubleshooting overview
Using the LEDs to troubleshoot
Troubleshooting with the DeltaV Explorer
Troubleshooting with DeltaV Diagnostics
Troubleshooting device or segment errors
Troubleshooting communication between the H1 card and the DeltaV system
Troubleshooting other communication errors
Troubleshooting device commissioning problems
Troubleshooting missing values in resource or transducer blocks
Troubleshooting simulation in Control Studio

Troubleshooting overview
This section provides information on how to use the DeltaV Explorer, Diagnostics, and the
H1 card to troubleshoot fieldbus applications. It also provides information on how to
troubleshoot common fieldbus problems. The Troubleshooting fieldbus loops topic in
Books Online contains useful configuration information.

Using the LEDs to troubleshoot

The LEDs on the H1 and H1 with Integrated Power cards provide a great deal of
information for troubleshooting fieldbus segments. Once communication has been
established, use the LEDs to monitor communication between the card and fieldbus
devices. The bottom two LEDs on the cards reflect communication between the port and
fieldbus devices on that port.

Table D-1: H1 card LEDs

LED correct operating condi- Possible causes and correc-

tion Fault indication tive action
Power/Active-On: Off System power is not supplied
Continuous green for the to card due to a possible line
active card power problem. Check the
Flashing green for the power connections.
standby card Internal fault. Contact technical
support

65
Troubleshooting

Table D-1: H1 card LEDs (continued)

LED correct operating condi- Possible causes and correc-

tion Fault indication tive action
Simplex (flashing) Incorrect terminal block for
Redundant active and standby configured card type. Install a
(flashing) redundant terminal block for a
redundant card and a simplex
terminal block for a simplex
card.
Error-Off Red (continuous) Controller is not scanning card.
Check controller operation.
Card failed self-test. Contact
technical support.
Red (flashing) Controller is not scanning card.
Check controller operation.
Hardware error. Replace card
with known good card of same
type; contact technical sup-
port.
Port 1 and Port 2-On (yellow) Off No communications. Check
connections, cable, and exter-
nal devices.
Port not enabled. Enable port.
Configuration mismatch such
as redundant card configured
in database and simplex card
installed. Fix configuration er-
rors.
Yellow (flashing) Communication error on this
port. Check connections, cable,
and external devices.
No configuration for this port.
Configure port.

Table D-2: H1 with Integrated Power card LEDs

LED correct operating condi- Possible causes and correc-

tion Fault indication tive action
Power/Active-On: Off System power is not supplied
Continuous green for the to card due to a possible line
active card power problem. Check the
Flashing green for the power connections.
standby card Internal fault. Contact technical
support

66
 Troubleshooting

Table D-2: H1 with Integrated Power card LEDs (continued)

LED correct operating condi- Possible causes and correc-

tion Fault indication tive action
Simplex (flashing) Incorrect terminal block for
Redundant active and standby configured card type. Install a
(flashing) redundant terminal block for a
redundant card and a simplex
terminal block for a simplex
card.
Error-Off Red (continuous) Controller is not scanning card.
Check controller operation.
Card failed self-test. Contact
technical support.
Red (flashing) Controller is not scanning card.
Check controller operation.
Hardware error. Replace card
with known good card of same
type; contact technical sup-
port.
Port 1 and Port 2-On (yellow) Off No communications. Check
connections, cable, and exter-
nal devices.
Port not enabled. Enable port.
Configuration mismatch such
as redundant card configured
in database and simplex card
installed. Fix configuration er-
rors.
Yellow (flashing) Communication error on this
port. Check connections, cable,
and external devices.
No configuration for this port.
Configure port.
Port 1 and Port 2 Red (continuous) Excessive current draw on the
fieldbus segment. Check the
field devices or the field wiring.
If no field problem is found, re-
place the card.

67
Troubleshooting

Troubleshooting with the DeltaV Explorer

The DeltaV Explorer is used to enable and download the fieldbus ports. Remember that
each fieldbus device should contain at a minimum either an AI or AO function block. The
Books Online topic Troubleshooting fieldbus loops contains useful configuration
information.

Indicators in the DeltaV Explorer tell you if an H1 port or a fieldbus device needs to be
downloaded or commissioned:

The blue triangle ( ) on an H1 port or device means that the port or device needs
to be downloaded. Select the port or device, click the right mouse button, and then
select Download to open a dialog box that lists the fieldbus configuration
information to be downloaded.

The yellow exclamation point ( ) on a device means that the device needs to be
commissioned. To commission the device, select it from the Decommissioned
device list and drag it to either the port or device placeholder.

Troubleshooting with DeltaV Diagnostics

Remember that the Diagnostics online help contains descriptions of all fieldbus parameter
values. To access the descriptions, select the parameter, click the right mouse button, and
select Help.

Use DeltaV Diagnostics to:

Determine if the device is commissioned

Check integrity on the H1 card, backup link master device, and ports
Check overall port statistics and communication statistics for each device

Open DeltaV Diagnostics and click View | Details or View | Compare to quickly see the
device state. If the device is not commissioned, open the DeltaV Explorer and commission
the device. Then, download the port and the device. If the device is commissioned, check
integrity on the port and then check port and device communication statistics.

Port integrity

Typically, integrity problems originate below the node and then "bubble up" to the node
level. Integrity problems are indicated by the overlay. Start by looking for a controller
with the overlay and if found, expand the controller hierarchy until you find the root
cause of the problem. If a fieldbus card has an integrity problem, expand the card to see
which port has the problem. Select each port and look at the port's status. Possible port
status values are:

Good: good basic communications with all devices on this port.

Link Error: possible card problem. Reseat the H1 card to verify the card's self-test. If
the problem persists, replace the H1 card, and notify Technical Support.

68
 Troubleshooting

Duplicate Address on Link: another device is currently communicating at this port's

address.
No Communications on Link.
H1 Card Problem: Reseat the H1 card to verify the card's self-test. If the problem
persists, replace the H1 card, and notify Technical Support.
One or more function block problems on link or device problems: expand the
port and check the state of each fieldbus device on the port. Any state other than
Commissioned indicates a potential problem with that fieldbus device. Refer to the
DeltaV Explorer help for assistance on commissioning fieldbus devices.
A configuration error indicated by the device state "Device Class Mismatch": a
backup link master is functioning as a basic device or a basic device is functioning as
a link master device.
A download error indicated by the device state "Schedule Download Failure":
the Link Active Scheduler's (LAS) download of the schedule to this device failed

Port communication statistics

The Port Statistics command provides a broad view of communication activity on the port.
Click the right mouse button on the port and select Port Statistics. In the Port Statistics
dialog look for:

Retries - Total Dll Retries is the total number of data link packets that the H1 card
had to retry. If this statistic is steadily increasing, check the communication statistics
for each device to see which device is causing the problem. To check
communication statistics on a device, click the right mouse button on the device
and select Display Communication Statistics. The number of retries to a fieldbus
device generally should be much less then 1% of the total requests sent to the
device. If this is not the case, either the device is bad or there is a segment problem.
Invalid responses - Total Invalid Responses is the total number of fieldbus
requests that failed due to a fieldbus device returning an error. If this statistic is
steadily increasing, check the communication statistics for each device to see which
device is causing the problem. To check communication statistics on a device, click
the right mouse button on the device and select Display Communication Statistics.
Stack errors - Total Local Stack Errors is the total number of fieldbus request that
failed because the local communication stack returned a response that indicated an
error. The H1 card might need to be replaced if this statistic is steadily increasing.
Total Stack Rejected Request is the total number of fieldbus requests that failed
because the local communication stack did not accept the request. The H1 card
might need to be replaced if this statistic is steadily increasing.
Timeouts - Total Request TimeOut is the total number of fieldbus request that
failed because the fieldbus device did not return a response. If this statistic is steadily
increasing, check the communication statistics for each device to see which device
is causing the problem. To check communication statistics on a device, click the
right mouse button on the device and select Display Communication Statistics.

Tip
Clicking the Reset Stats button resets all values to 0 and makes it easier to read the statistics. Click
the Help button on any of the Port Statistics dialog boxes for information on the status values.

69
Troubleshooting

Next, look at detailed port statistics. Click the right mouse button on the port and select
Display Port Detail Statistics. The FMS prefix in some of the detailed port statistics refers to
the Fieldbus Message Specification services. These services allow user applications to send
messages to each other across the fieldbus using a standard set of message formats. The
SM prefix refers to System Management. System Management handles many functions on
the fieldbus including automatically assigning fieldbus device addresses and searching for
tags. In the Detailed Port Statistics dialog look for:

Identifies - FMS Identifies is the number of fieldbus FMS (Fieldbus Message Service)
identify requests that were sent on this port. SM Identifies is the number of fieldbus
requests that were sent to identify a field device. This request is sent whenever a
device has been attached to this port or changed addresses. If this statistic is
incrementing after all field devices on this port have been commissioned, either a
segment or a field device problem could exist. To isolate the problem, view the
communication statistic on each field device on this port.
Initiates - FMS Initiates is the number of fieldbus connection requests that were
sent on this port. If this statistic steadily increments after all devices are
commissioned and downloaded, either the fieldbus segment is noisy or a problem
exists with a fieldbus device. To isolate the problem, check the communication
statistics on each fieldbus device attached to this port. To check communication
statistics on a device, click the right mouse button on the device, and select Display
Communication Statistics.
Aborts - FMS Aborts is the number of fieldbus disconnection requests that were
sent on this port. If this statistic steadily increments after all devices have been
commissioned and downloaded, there could be a problem with a fieldbus device or
a noisy segment. To isolate the problem, check the communication statistics on
each fieldbus device attached to this port. To check communication statistics on a
device, click the right mouse button on the device, and select Display
Communication Statistics.

Device communication statistics

Finally, look at communication statistics for each device. Click the right mouse button on
each device, select Display Communication Statistics, and look for:

Aborts received and sent - AbortsRxd is the total number of disconnects received
from the function blocks in this device. If this statistic is steadily increasing for this
field device only, the device could have a problem. If this statistic is steadily
increasing with several field devices, a segment problem could exist. AbortsSent is
the total number of disconnects sent to the function blocks in this device. If this
statistic is steadily increasing with this field device only, the field device could have a
problem. If this statistic is steadily increasing with several field devices, a segment
problem could exist.
Initiates received and sent - InitsSent is the total number of connects sent to the
function blocks in this device. If this statistic is steadily increasing for this field device
only, the field device could have a problem. If this statistic is steadily increasing for
several field devices, a segment problem could exist.
Pcr Timeouts - PcrTimeoutsRxd is the total number of fieldbus requests sent to the
function blocks that failed because the field device did not return a response. The
device might have a problem, if this statistic is steadily increasing.

70
 Troubleshooting

Livelist appearances - NumLiveListAppearances is the number of times the device

left the segment and was brought back online. If this statistic is incrementing, there
is either a problem with this device, or a segment problem.

Troubleshooting device or segment errors

The device's Resource and Transducer blocks are good starting places for diagnosing
device problems. Open DeltaV Explorer, select the Resource or Transducer block for the
device, and view the status and mode. The status should be clear, with no errors and the
mode should be AUTO. Refer to the device documentation for more information.

Next use DeltaV Diagnostics.

Click Start | DeltaV | Operator | Diagnostics to open DeltaV Diagnostics. Typically,

integrity problems originate below the node and then "bubble up" to the node level.
In DeltaV Diagnostics, integrity problems are indicated by the overlay. Expand
the Control Network hierarchy in the left pane of DeltaV Diagnostics and look for
any instances of the overlaid over a node or subsystem.
Look for a controller with this overlay and if you find one:
- Expand the controller hierarchy until you find the root cause of the problem. The
problem could be improper wiring causing noise if:
- There is a communication error on the device.
- The H1 card port shows bad integrity.

Diagnose the problem with an oscilloscope:

Connect an oscilloscope to the segment across the positive and negative leads.
Take a snapshot of the signal to determine the noise level. The actual signal
amplitude should be between 0.5 and 0.9 V peak to peak. The noise should be less
than 75 mV peak to peak.
Take the noise measurement at several different points on the segment such as the
H1 card, the power supply, the field junction box, and at any of the field devices. If
the signal magnitude and noise exceed the ranges listed above, fix the field wiring
and cable shielding.

Fix the field wiring by:

Grounding the shield only in one place, preferably the DeltaV system cabinet. Use
shielded, twisted-pair cable.
Cutting and taping the shield inside the instrument housing to prevent the shield
from contacting the instrument housing and possibly causing a ground loop.
Wiring all spurs in parallel (individually or as a group in a junction box, including the
shield). If the wiring between the H1 card and the power supply uses untwisted,
unshielded power cable, excessive noise can occur.
Continuingthe twisted, shielded pair all the way back to the H1 card and ground the
shield at the ground bus bar on the 8-wide I/O carrier.

71
Troubleshooting

Checking all junction boxes and tape or tie into place any exposed shielding or drain
to ensure that they do not become grounded to the junction box.

Troubleshooting communication between the

H1 card and the DeltaV system
f the ports are enabled but you cannot see devices with DeltaV Explorer or Diagnostics, the
H1 card may not be functioning properly. Be sure to allow enough time for a newly
installed H1 card to go through a self-check and establish communication with the devices
on the ports. Use the following list to verify that the H1 card initializes properly:

Plug in - green power light and red error light ON.

10 to 12 seconds later, the red error light goes OFF. The green power LED stays ON.
About 5 seconds later, both port lights flash then go OFF.
About 5 seconds later, both port lights begin flashing.
About 15 seconds later, port 1 light comes ON solid.
About 15 seconds later, port 2 light comes ON solid.

Next, look at the LEDs on the front of the card.

Check the red fault indicator LED on the H1 card. If it is lit, it is possible that there are
problems with the DeltaV system and the H1 card may have failed.
Check the port LED on the H1 card. It should be solid yellow. If the LED is:
- Off - it is possible that the port is not configured or not enabled.
- Flashing - it is possible that there is no configuration on the segment.
Put the H1 card in other slots and see if the card receives power in that slot and
powers up. If the card will not power up or communicate at all, verify that the H1
card does not work by replacing the card with a card that you know works.

Check the port and segment configuration. If the LED is:

Off - it is possible that the port is not enabled and cannot talk to the device. All ports
must be configured, enabled, and downloaded, before they can function. Enable the
port in the DeltaV Explorer by selecting the port's Properties page.
Flashing - it is possible that no configuration exists for the fieldbus devices. Fieldbus
devices must contain a valid configuration before they can work. Each fieldbus
device should contain at a minimum either an AI or AO function block. Create the
device configuration in DeltaV Control Studio. Be sure to download the devices.

Troubleshooting other communication errors

Symptoms that you might see in Diagnostics such as communication errors,
commissioning failures, commissioned devices transitioning to decommissioned or
disappearing and reappearing on the segment can be caused by:

72
 Troubleshooting

Improper firmware revision for the H1 card. Run the DeltaV Controller Upgrade
Utility to upgrade the controller and correct this problem. Click Start > All Programs >
DeltaV > Installation > Controller Upgrade Utility and follow the instructions to upgrade I/O
and controllers.
Terminator switches set incorrectly. Correct the termination. Remember that there
must be only two terminators per segment.
Improper wiring or incorrectly installed terminators. Correct the wiring and
termination by:
- Grounding the shield only in one place, preferably the DeltaV system cabinet.
Use shielded, twisted-pair cable.
- Cutting and taping the shield inside the instrument housing to prevent the shield
from contacting the instrument housing and possibly causing a ground loop.
- Wiring all spurs in parallel (individually or as a group in a junction box, including
the shield). If the wiring between the H1 card and the power supply uses
untwisted, unshielded power cable, excessive noise can occur.
- Continuing the twisted, shielded pair all the way back to the H1 card and ground
the shield at the ground bus bar on the 8-wide I/O carrier
A faulty power supply. Replace the unit.

Troubleshooting device commissioning

problems
A device that does not commission correctly or shows up as decommissioned in
Diagnostics could be lacking its necessary DD (device description) files. The DeltaV system
includes built-in support for a number of fieldbus devices from device manufacturers. The
files necessary to support these devices are included in the DeltaV install image. If a
Fieldbus device is not included in the DeltaV install image, you must install a set of device
files for that device. The device files are specific to the device's type and revision. The
device files are packaged in device install kits that can be found on the DeltaV website
under Resources. Download the DD files to a disk, CD, or directory on your system.
Emerson Process Management has tested the device files on the website with the DeltaV
system. Use the AMS Device Manager Add Device Type application on the Server Plus
Station to add the device files to the DeltaV system. Refer to Books Online for more
information on commissioning devices.

Troubleshooting missing values in resource or

transducer blocks
Missing values in the Resource or Transducer block could indicate a database or device
error. If any of the necessary parameter values in the Resource or Transducer block are
blank, try:

Closing and restarting DeltaV Explorer.

Power cycling the device by:

73
Troubleshooting

- Decommissioning the device.

- Disconnecting the device from the segment.
- Waiting 10 15 seconds and then reconnect the device.
- For four wire transmitters such as MicroMotion, disconnect the power source
and the segment connection and reconnect the segment wiring after
reconnecting the power source (usually the AC power source).
Restarting the device by:
- Right-clicking the device in DeltaV Explorer. If the device supports a method,
select the Restart option and follow the instructions provided by the wizard.
- If the device does not support a method:
- Select Configure > Setup
- Select the Hardware tab
- Change Restart to Processor
- Click Apply

Troubleshooting simulation in Control Studio

If Simulate is enabled in Control Studio but not working, the problem could be that the
jumper or dip switch that allows simulation for the device is not set. For simulation to
work, it must be enabled in Control Studio and the jumper or switch must also be set on
the device. Typcially, the jumper or dip switch is located on the side of the device opposite
the wiring connections.

74
 Recommended third party products

Appendix E
Recommended third party products

Recommended sources for fieldbus

components
Visit Emerson Process Management's Alliance website for third party fieldbus products that
are recommended for use with the DeltaV system.

75
Recommended third party products

76
 Fieldbus references

Appendix F
Fieldbus references

References
DS50.02 Part 2 [Draft Standard] 1995, Fieldbus Standard for Use in Industrial Control
Systems Part 2: Physical Layer Specification and Service Definition, Amendment to
Clause 22 (Formerly Clause 11 and Clause 24), This document has been re-released in 1996
as Draft 2.

FF-831 Fieldbus Power Supply Test Specification

FF-844 H1 Cable Test Specification

FF-846 Device Coupler Test Specification

IEC 61158-2; 2010, Fieldbus Standard for Use in Industrial Control Systems Part 2:
Physical Layer Specification and Service Definition

ISA-S50.02-1992, Fieldbus Standard for Use in Industrial Control Systems Part 2: Physical
Layer Specification and Service Definition

77
Fieldbus references

78
 Index

Index
C H1 with Integrated Power card
cable maximum distances per load 17
grounding 9 high availability application example with the H1 with
cable length 7 Integrated Power card 16
high availability applications
DC power considerations 17
D
DC power
I
IS applications 22
MTL9121 IS power supply 49 installing
MTL9122 IS power supply 49 Fieldbus Power Hub 34
NI applications 30 Fieldbus Segment Protector 36
DeltaV Diagnostics Megablocks 19
troubleshooting fieldbus ports and devices 6870 installing a fieldbus segment 10
troubleshooting with DeltaV Diagnostics 6870 IS applications
DeltaV Explorer DC power considerations 22
troubleshooting fieldbus ports 68
DeltaV H1 card 3 L
distances per load Fieldbus Power Hub with Field LAS 2
Barriers 23 length of cable 7
distances per load on the Fieldbus Power Hub 31 Link Active Scheduler 2
Link Master 2
E
example high availability application 16 M
example IS application 21 Megablock with Spur Guard 18
example NI application 29 Megablocks
installing and connecting 19
F MTL power supplies for IS applications 47
Field Barrier MTL power supplies for NI applications 55
installing 25 MTL9111 NI power supply
Fieldbus Power Hub example application 57
example IS application 21 maximum distances per load 59
specifications 32 MTL9112 NI power supply
Fieldbus Power Hub with Field Barriers example application 56
maximum distances per load 23 maximum distances per load 60
fieldbus power supplies 4 MTL9121 IS power supply
fieldbus topology 5 DC power considerations 49
fieldbus type A cable 7 maximum distances per load 49
MTL9122
example IS application 48
G MTL9122 IS power supply
grounding cable 9 DC power considerations 49
maximum distances per load 50
H MTL9122 IS Power Supply 47
H1 card
troubleshooting 65

79
Index

N S
NI application example 29 segment checkout procedure 39
NI applications Series 2 H1 card 3
DC power 30, 58 short circuit protection 33
specifications
P Fieldbus Power Hub 32
type A cable 7
Pepperl+Fuch Fieldbus Power Hub with Field Barriers
maximum distances per load 23
Pepperl+Fuchs Field Barrier T
installing 25 termination 5
Pepperl+Fuchs Fieldbus Power Hub terminators 5
distances per load 31 tools required for installation 10
example IS application 21 topology 5
specifications 32 troubleshooting with the DeltaV Explorer 68
Pepperl+Fuchs Fieldbus Segment Protector troubleshooting with the H1 card 65
installing 36 type A cable 7
Pepperl+Fuchs Segment Protector 33 type A cable specifications 7
power supplies 4
V
R verifying the installation 39
Relcom Megablock with Spur Guard 18

80