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Tedata: Programm Benutzer Datum Kunde Proj. NR

The document contains calculations and specifications for a helical gear set. It provides details on the input parameters, geometry, forces, stresses, and material selection. The pinion has 21 teeth and operates at 139 rpm to drive the gear with 42 teeth at 69 rpm. Stress analysis shows the expected bending stress is below the allowable stress for through-hardened steel grade 1 for both the pinion and gear.

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Jason Cano
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27 views

Tedata: Programm Benutzer Datum Kunde Proj. NR

The document contains calculations and specifications for a helical gear set. It provides details on the input parameters, geometry, forces, stresses, and material selection. The pinion has 21 teeth and operates at 139 rpm to drive the gear with 42 teeth at 69 rpm. Stress analysis shows the expected bending stress is below the allowable stress for through-hardened steel grade 1 for both the pinion and gear.

Uploaded by

Jason Cano
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Tedata

Programm : MDESIGN Benutzer : Kunde :


Version : 1.1.2 Datum : 29.10.2017 Proj. Nr :

Helical Gearing

Eingabedaten:

= 25
Pdn = 9 teeth/in
F = 1.652 in
P = 25 hp
np = 139 rpm
Np = 21

ng = 69 rpm
L = 20000 h
q = 1

Rim thickness of pinion tr = 1 1 in


and gear

Bending geometry factor of J = 0.45 0.98


pinion and gear
I = 0.201

Cp = 2300
Ko = 2
SF = 1
Ch = 1
Kr = 1

Results

Diametral pitch Pd = 8.157 teet h/in


Transverse pressure angle t = 21.880

Actual output speed ng = 69.500 rpm


Actual number of gear teeth Ng = 42
Gear ratio mg = 2.000
Qualty number Qv = 7.000

Geometry parameters

Pinion Gear
Pitch diameter D = 2.575 5.149 in
Outside diameter Do = 2.820 5.394 in

HELI 2.XML 29.10.2017 20:25:38 Seite 1/3


Tedata
Programm : MDESIGN Benutzer : Kunde :
Version : 1.1.2 Datum : 29.10.2017 Proj. Nr :

Helical Gearing

Root diameters Dr = 2.268 4.843 in


Base circle diameter Db = 2.389 4.778 in

Addendum a = 0.123 in
Dedendum b = 0.153 in
Clearance c = 0.028 in

Circular pitch p = 0.385 in


Normal circular pitch Pn = 0.349 in
Axial pitch Px = 0.826 in
Whole depth ht = 0.276 in
Working depth hk = 0.245 in
Tooth thickness t = 0.175 in
Center distance C = 3.862 in
Fillet radius in basic rack rf = 0.037 in

Force and speed factors

Pitch line speed vt = 93.688 ft/min

Tangential force Wt = 8802.270 lbf


Normal force Wn = 10335.540 lbf
Radial force Wr = 3534.963 lbf
Axial force Wx = 4104.566 lbf

Size factor Ks = 1.000


Load distribution factor Km = 1.200
Dynamic factor Kv = 1.107
Face width/Axial pitch F/Px = 2.000

Pinion Gear
Rim thickness factor Kb = 1.000 1.000
Number of load cycle Nc = 1.7e+008 8.3e+007

Bending stress cycle factor Yn = 0.968 0.980


Pitting stress cycle factor Zn = 0.937 0.952

Expected bending stress St = 2.566e+005 1.178e+005 psi


Expected contact stress Sc = 3.804e+005 3.804e+005 psi

Allowable bending stress number Sat = 2.651e+005 1.202e+005 psi


Allowable contact stress number Sac = 4.058e+005 3.994e+005 psi

Note
After computing the values for allowable bending stress number and for
allowable
contact stress number, you should go to the data in AGMA Standard 2001-C95,
to

HELI 2.XML 29.10.2017 20:25:38 Seite 2/3


Tedata
Programm : MDESIGN Benutzer : Kunde :
Version : 1.1.2 Datum : 29.10.2017 Proj. Nr :

Helical Gearing

select a suitable material. Consider first whether the material should be


steel,
cast iron, bronze, or plastic. Then consult the related tables of data.

For instance use through-hardened steel with hardness, HB

Pinion Gear
Grade 1 3263.605 2438.006
Grade 2 1389.732 1046.139
Note
The hardness cannot be greater than 400 HB for through-hardened steel.
Consider using case hardened steel.

HELI 2.XML 29.10.2017 20:25:38 Seite 3/3

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