611UQuickStartupGuideVersion1 0 PDF

Quick Startup Guide for
SIMODRIVE 611 Universal
Section 1: Setup the hardware
Section 2: Parameterization of the drive
Section 3: Parameterization with the display and operator unit
Section 4: Parameterization with SimoComU
Section 5: Terminology Glossary
Section 6: Troubleshooting & FAQ
Version 1.0 December 1, 2000 Page 1 of 96 DROM 02066

We reserve the right to modify functions, technical data, standards, drawings
and parameters.
We have checked the contents of this document to ensure that they coincide
with the described hardware and software. However, deviations cannot be
completely ruled-out, so we cannot guarantee complete conformance.
However, the information in this document is regularly checked and the
necessary corrections will be included in subsequent editions. We are
thankful for any recommendations or suggestions.
e-mail: Drive Solutions@sea.siemens.com

NOTE:
These instructions do not purport to cover all details or variations in equipment,
nor to provide for every possible contingency to be met in connection with
installation, operation or maintenance. Should further information be desired
or should particular problems arise which are not covered sufficiently for the
purchasers purposes, please contact your local Siemens office.
Further, the contents of these instructions shall neither become a part of nor
modify any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of Siemens Energy & Automation. The
warranty contained in the contract between the parties is the sole warranty of
Siemens Energy & Automation. Any statements contained herein do not
create new warranties nor modify the existing warranty.
Note:
This Quick Startup Guide is not an autonomous document, but is intended to direct users to
the section in the Operating Instructions which are important for start-up. Thus, these brief
instructions can only be completely valid when used in conjunction with the Operating
Instructions. It is especially important to observe the warning and information regarding
potential hazards in the Operating Instructions.
Warning:
Electrical equipment has parts an components which are at hazardous voltage levels.
If the warning information in the detailed Operating Instructions is not
observed, this can result in severe bodily injury or material damage.
Only appropriately qualified personnel may work with this equipment.
These personnel must be knowledgeable with all of the warning information and
service/maintenance measures of the Operating Instruction.
Perfect and safe operation of this equipment assumes professional transport,

storage, erection and installation as well as careful operating control and service.

Setup the hardware
Section 1 Table of Contents:
1.1 Overview
1.2 DC-link bus
1.3 24V electronic power supply
1.4 Shield terminal plates

1.1 Overview
Picture 1-1 Setup

The SIMODRIVE 611 universal should be mounted as pictured. The Infeed unit is always at the far left
followed by the Power Modules to the Right with the largest capacity Power Module closest to the Infeed
Modules and decreasing in amperage there on.

1.2 DC-link bus
Picture 1-2 DC-link

The DC-link is connected via bus-connectors, the left connector is used to connect the DC-link to the
discharge resistor for bleeding off the DC bus voltage when powered off.
1.3 24V electronic power supply
Picture 1-3 24V electronic power supply

The 24V, 15V, & 5V DC electronic power supply is connected via the ribbon cable in front of the
drive. The cable is provided with every Power Module.

1.4 Shield terminal plates
Picture 1-4 Shield terminal plate

It is highly recommended to use shield terminal plates for the connection of the motor power cables to
assure a good ground connection

Parameterization of the Drive
2.1 General Information
2.2 Operating status of the drive
2.3 Preparing commissioning

2.1 General Information
You can parameterize SIMODRIVE 611 universal as follows:

Using the display and operator unit on the front panel of SIMODRIVE 611 u (see section 3)
Using the parameterizing and startup tool (SimoComU) on a PG/PC ) (see section 4)
- SimoComU via serial interface (RS232/RS485)
- SimoComU via PROFIBUSDP (CP 5511/CP 5611 at PC: option module at drive)
2.2 Operating status of the drive
General
The display and operator unit is used to
Selecting, displaying and changing parameters, subparameters and parameter values (refer to
Section 2.2.1)
Display and control when faults and alarms occur (refer to Section 6.2)
Operating statuses of the display unit

The display unit on the front panel of the SIMODRIVE 611 universal control board can have the f

2.3 Preparing commissioning
The SIMODRIVE 611 universal control board can be commissioned the fastest if the following
prerequisites are checked and fulfilled before commissioning:
The SIMODRIVE drive group has been configured.

The wiring and connections have been completed.
The Order Nos. (MLFBs) of the power module, motor and encoder are known.
Checks for the supply infeed module (NE module) Switch S1:
Check the settings of this switch on the NE and monitoring module (e.g. is the line
supply voltage set to 400 V or to 480 V?)
Caution!
The following is generally valid: Before poweringup or down using the main switch or a line
contactor, terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control) must be de
energized or disconnected at the supply infeed module (NE module)!
Otherwise, there is a danger that the line supply infeed module will be destroyed.
Before start-up check following tasks:
Now you can power-up the drive. The following run-up should appear. For troubleshooting see
chapter 5.

Parameterization with the
display and operator unit
3.1 Basic commissioning
3.2 Controller optimization
3.3 Setting of the drive-functions

3.1 Basic commissioning
How to use the operator control unit, see chapter 4.2.1 Function Description.
Please make sure that you have checked all tasks in section 2.3 before you
power up the equipment
A0651 means you are commissioning axis a, if you have a 2 axis module, by
pushing the + and button simultaneously you can switch to axis b
If the drive was already commissioned perform the following steps

to establish the initialization status
Remove write protection

A0651=4
Establish the initialization status

A0659=0
Start to write into the FEPROM, wait until the

A0652=1 write operation has been completed (P0652
returns to 0)
HW POWER-ON-RESET
For the HW power-on-reset push red
or POWER OFF-> ON
illuminated R/F bottom below the signal cable
connectors (see SIMODRIVE 611 universal
Function Description section 1.4.2)

From this point on, its the same whether its the first commissioning or not
Execute control hardware configuration; the display on the drive should be A1106
for drive A or B1106 for drive B, otherwise refer to section 6. By pressing the +
and key on the operator control unit simultaneously you can toggle between
axis A and B.
Power module code no. Only set, if there is

A1106 no automatic power module identification.
For code see table 3.1.
Motor code number For code see table 3.2.

A1102 If you use a third party motor see additional
information
Encoder code number

A1006 For code see table 3.2.
Operating mode
A0700 For code see table 3.3.
PROFIBUS node address. Only if PROFIBUS

A0918 option module is used
Select address 0 to 126
Execute initialization
A0659=1 Start to write to the FEPROM, wait until the
write operation has been completed (P0652
returns to 0)
After a few seconds ___run should be
displayed.
If you have a PROFIBUS option module installed and there is no active master
class one in the system, the Warning E A831 occurs (see troubleshooting
section 6).
If you have a 2 axis plug-in unit and power module repeat the same procedure for
axis B.
It is highly recommended to use SimoComU to optimize the Simodrive 611U (see section
4.4)!
3.2.1 Optimization of the speed and current controller

A0651=4
Increase the sub-parameter 0 (proportional gain Kp) until

A1407.0 the motor
makes a whistling sound
Reduce the sub-parameter 0 (proportional gain Kp) until

A1407.0 this whistling
sound disappears
In sup-parameter 0 the integral action time TN can be

A1409.0 retained
Start to write to the FEPROM, wait until the write

A0652=1 operation has been completed (P0652 returns to 0)
To set current and speed setpoint filter use SimoComU or see SIMODRIVE 611U Function Description.

3.2.2 Optimization of the position controller (only in positioning mode)
The position loop gain Kv defines which following error s is obtained at which axis traversing velocity.
low Kv factor: slow response to a setpoint (reference value), actual value difference, s is high
high Kv factor: fast response to a setpoint (reference value), actual value difference, s is low
Velocity 1000 1
Kv = or 16.6
Following error min s
Examples:
Kv factor (P0200:8) Description
= 0.5 at v = 1 m/min, an s of 2 mm is obtained
=1 at v = 1 m/min, an s of 1 mm is obtained
=2 at v = 1 m/min, an s of 0.5 mm is obtained
The actual control loop gain of the complete position control loop is influenced by time constants as
well as backlash and spring elements of the control loop. This value is shown in P0031.

A0651=4
Change sub-parameter 0 into calculated Kv factor value

A0200.0
Start to write to the FEPROM, wait until the write

A0652=1 operation has been completed (P0652 returns to 0)

For commissioning the functions of the drive see SIMODRIVE 611 universal Function Description chapter 6.
After commissioning re-activate write protection!

A0651=0

Parameterization with
SimoComU
4.1 Installing SimoCom U
4.2 Communicate with the drive
4.3 Startup with SimoCom U
4.4 Updating the system

4.1 Installing SimoCom U
Software supply
The software can be found on the General Motion Control CD-ROM Version 3(DRMS 02055). xxyyzz
designates the corresponding software version.
SimoComU_xxyyzz SET-UP tool for 611 U

Sys611U_xxyyzz 611 U Firmware
dpc31_xxyyzz Software profibus option module (DP2, DP3)
Toolbox_xxyyzz Function blocks for profibus (examples)
Installing SimoCom U
Insert the CD into the CD-ROM drive of your PC.
Start the "Install SimoComU xxyyzz" program on the General Motion Control CD-ROM Version 3
or use explorer to get to run setup in the "Install SimoComU Version xxyyzz\disk1" directory
This program installs the "SimoComU" software package on your PC. You are prompted
through the installation, and you can select the directory in which the software is
saved.
4.2 Communicate with the drive

To communicate with the SIMODRIVE 611U via PC you have following options:
Using the serial interface (X471) with a RS232 or RS485 interface, first startup of the drive is
only possible in this configuration (see Function Description chapter 4.3.3)
Communicate via PROFIBUS-DP (CP 5511/CP 5611)with the PC or a PLC as a master (see
Function Description chapter 4.3.4)
Please make sure that you have checked all tasks in section 2.3 before you
power up the equipment

4.3 Startup with SimoCom U
4.3.1 First Startup with SimoCom U
After installing SimoCom U at the first opening of the program the following basic screen is displayed:
Now start the drive configuration assistant:
Select a name for drive A

Click Next
Now the used control (plug-in unit) and option module is automatically selected.
Select the PROFIBUS address for this drive (same for axis A and B in one plug-in unit)
Click next
Select the used motor at this axis

For Siemens motors select the motor from the list
For third party motors select Enter data and the used motor (see additional information)

Click next
Now select your measuring system/encoder
For Siemens encoders select the encoder from the list
Click next
Now select the operation mode of this axis
Click next

After that you can choose your direct measuring system
Click next
Now SimoComU shows you the selected system, if the data are correct
click Calculate controller data, save, reset

If you have a 2 axis power module and plug-in unit, the following screen should
appear, otherwise go to the next step
If you have a 2 axis plug-in unit you have to perform the same procedure for axis
B
After you have done this you should automatically get to the following basic
screen of SimoComU
In this case the Warning 831 occurs, because there is no active 1st Class master in the system, but
this can also have some other reasons (see Function Description).

4.3.2 Series startup with SimoCom U
For series startup of SIMODRIVE 611 universal with the SimoCom U parameterizing and startup
tool, proceed as follows:
Powerup the drive group
Start SimoCom U
Request online operation with drive A
Clickon the Search for online drives in the Startup menu, and select Drive A in the
selection box.
Is the startup required window displayed?
Yes: Click on Load parameter file into the drive...
> After you have selected the required parameter file for drive A and have
pressed open, the file is downloaded into drive A.
No: > Click on the menu File > Load into drive
> Load and save in the drive
> After you have selected the required parameter file for drive A and have
pressed open, the file is downloaded into drive A.

4.4 Updating the system
4.4.1 Installing the 611 U system software (Firmware)
After you have installed the "SimoComU" program, you can install the 611 U system software on the
controller board.
It is not absolutely necessary to install the 611 U system software, as the 611 U board is supplied with
the software already loaded into it. You can check the Firmware at Diagnostics/Firmware Version
Connect your PC to the 611 U via the RS232 interface (wiring see Planning Guide)
Insert the General Motion Control CD into the CD-ROM drive of your PC.
Start "SimoComU" on your PC
Go "online"
Select the menu items "Extras" -> "Service" -> "Firmware upgrade"
Select the "611u.ufw" file on the CD-ROM for the appropriate firmware version (the firmware can
be placed in any directory desired from the CD).

4.4.2 Installing the software of the PROFIBUS option module
After you have installed the "SimoComU" program, you can install the software of the profibus option
module.
It is not absolutely necessary to install the profibus option module software, as the 611 U board is
supplied with the software already loaded into it.
Connect your PC to the 611 U via the RS232 interface
Insert the General Motion Control CD into the CD-ROM drive of your PC.
Start "SimoComU" on your PC
Go "online"
Select the menu items "Extras" -> "Service" -> "Firmware upgrade PROFIBUS option module"
Select the "v1sl.ufw" file on the CD-ROM for the appropriate firmware version (the firmware can
be placed in any directory desired from the CD).

4.5.1 Optimization of the speed and current controller
The speed and current controller is optimized with the automatic controller optimizing feature.
To execute the automatic controller setting, the master control has to be with the PC. You can find this
feature under the menu Operator control/Master Control with PC
If drive is not moving, click OK
Select None of these

To start the controller optimization select Start up/Basic parameters/Controller
Push Execute automatic speed controller setting

In the following window click Execute steps 1 4 and the speed and current controller will be
optimized.
If hanging drives are locked, press Yes
In the next window you can see the optimization result. Click Save setting in the drive
(FEPROM) if this values will work for your application.

4.5.2 Optimization of the position controller (only in the positioning mode)
The position loop gain Kv defines which following error s is obtained at which axis traversing velocity.
low Kv factor: slow response to a setpoint (reference value), actual value difference, s is high
high Kv factor: fast response to a setpoint (reference value), actual value difference, s is low
Velocity 1000 1
Kv = or 16.6
Following error min s
Examples:
Kv factor (P0200:8) Description
= 0.5 at v = 1 m/min, an s of 2 mm is obtained
=1 at v = 1 m/min, an s of 1 mm is obtained
=2 at v = 1 m/min, an s of 0.5 mm is obtained
The actual control loop gain of the complete position control loop is influenced by time constants as
well as backlash and spring elements of the control loop.
To set the Kv factor open Start up/Basic parameters/Controller

Change the Kv factor into the calculated value

For detailed information on commissioning the functions of the drive see SIMODRIVE 611 universal
Function Description chapter 6.
Drive Parameterization Examples:
Analog Inputs
Settings for analog and digital input / output can be used easily completed by using the parameter
menu in the Simocon U program as illustrated in Fig. 4.6.1. The following section will cover setting
up the analog input. Similar parameter functions can be addressed by the selecting the function in the
parameter mode and adjusting the values as seen in this section.
Fig. 4.6.1
1. Highlight the parameter menu on the left portion of the screen and select the Analog Inputs
path. Select Speed Setpoint (Torque Setpoint) for Analog input 56 x/14.

2. Limit your maximum motor speed and voltage input in Speed Normalization(See fig. 4.6.2).
Set analog input 56x/14 to 0 volts. Set terminal 663 and terminal 65 high-drive.
Warning! Drive is enabled and shaft may turn.
Fig. 4.6.2
3. Adjust for any drift in shaft rotation by adding offset adjustment as highlighted in fig. 4.6.3
Smoothing time in milliseconds can be entered to the left of the Offset Correction.
Fig. 4.6.3

3. Adjust the speed by the applying voltage to Analog input 56x/14. You may notice that the speed
in actual value is 10% > than in Speed Normalization setting. This is due to the limitations
settings. This will be covered in the next section.
Adjusting Limitations
Speed limitations and Ramp Function generator functions can be set by selecting Limitations in the
Parameter Menu as seen in Fig. 4.6.4
Fig 4.6.4
1. Set motoring speed limit in the selected slot as 100% for example (See Fig. 4.6.4). Notice that
the motor speed is set to the RPMs that were selected in Fig 4.6.2. Ramp-Function
Generator can be accessed by using the Expert button underneath the maximum speed settings
addressed in the previous settings. Click on the Expert button for the next step.

2. Set Ramp time as in Figure 4.6.5 below. Choose a value that will best suit your application.
Fig 4.6.5
Setting Digital Inputs

Digital Input are accessible in the parameter menu by clicking on Digital Inputs. Then the inputs I 0X
through I 3X are selected and assigned using pull-down menu. The example in Fig 4.6.6 shows the
RFG selected as an input for 10X. Choose values that will be useful for you application.
Fig 4.6.6

Setting Digital Outputs
Digital Outputs are configured similar to Digital Inputs with pull-down menus. This function is
available in the parameter menu. Drive Ready is selected in Fig 4.6.7 for Digital Output O.0x.
Conditions for this state are further defined underneath the pull-down menu for this condition.
Fig 4.6.7
Analog Outputs
Analog Outputs are configured similar to the analog inputs mentioned in Section 3. There is offset
adjustment and smoothing time available. Notice that the value selected for 75X/15 in Fig 4.6.8 is
scaled to the value set in the normalizing screen in the Analog Input setup.
Fig 4.6.8

Save Settings in FEPROM
Parameter changes in Simocon U are not automatically saved in the 611Us memory. The drive
settings must be saved in FEPROM if desired. Complete this path to save parameter changes in the
drive, File Save in drive(Choose Drive A or Drive B OK.
Fig 4.6.9

Positioning Control
In this next section, we will configure the 611U for Positioning control and set-up and test a
traversing block program. The first step is drive configuration. Some of the preceding figures will
show an off-line view. This was done to better illustrate the exercise.
Configure the 611U for Position Control

With the drive online and using the parameter menu as in the First Start Up with SimoCom U
Section, reconfigure the drive as before with the exception of choosing Positioning Mode.
Fig 4.6.10

Accepting configuration Changes
Accept and verify the configuration. It should look the similar to Fig 4.6.11. Your 611U and Encoder
device may be different than below, but Positioning Mode and Degrees-Rotary axis should be
selected.
Fig 4.6.11
Mechanical Settings
The next setting in Simocon U needed is the Mechanical Settings. This block will confirm that the
Rotary Axis has been selected, Gear Box ratio, and Pulse Encoder PPR is correct. Select Modulo
conversion as selected in Fig 4.6.12, with 360 Degrees selected and start again with 0 after 360
degrees selected. This is for experimenting only and specific applications will require different
settings if applicable. See Fig. 8.2 for more information on Mechanical Settings.

Fig 4..6.12
Limitations Menu
This block is different than the Speed Controller Set-Up. Set the maximum velocity for Max velocity
= Max RPM X 360 Degrees. 64,800 for our example. Set Acceleration and Deceleration rates for the
experiment as seen below (Degrees/S^2).
Fig 4.6.13

Reference Section
Set Reference Cam to Without and Zero Mark to Encoder Zero Mark as seen below.
Fig 4.6.14
Speed Controller Optimization

Execute the Speed Controller as we have before in the previous section. Dont forget to save new
settings to FEPROM and note settings.
Fig. 4.6.15

Traversing Block Program
Go to the Traversing Block program in the on screen parameter menu and write a traversing block
program as follows:
Drive to abs. position 180 with max. velocity

Drive relative - 90 with 50% velocity
Wait for 4.5 sec
Drive to abs. position 0 with 100% velocity
Start all over again
See Figure 4.6.16 below for reference. The Command and other text sections have pull down menus
for text commands. And the values for numerical reference such as Position are changeable by
writing in values.
Fig. 4.6.16

Digital Inputs for Traversing Exercise
Go to Digital Inputs in the parameter menu and set the digital input for the traversing exercise.
Set the digital inputs as follows:
I0.X to activate traversing task (edge)

I1.X to operating condition / reject traversing task
I2.X to Start referencing / abort referencing
I3.X to Inactive
See Figure 4.6.17 below for exact settings.
Fig. 4.6.17
Hardwired connections to the above digital input can be used or PC control and the terminal simulator
can be used. We will be using PC Control and the terminal simulator for this exercise. Activate the
Terminal Simulator icon (It is to the right of the PC! icon). You will get a message box as below.
Acknowledge the message box and then the settings will go to PC control with terminal simulation.
See Fig. 4.6.18 for more information about Terminal Simulation. Make sure that the drive is not
operating as the control is switched in this manner.

Fig 4.6.18
Now go the Terminal Simulator menu by clicking on the Icon or switching to Operator Control, and
then choosing Terminal Simulator below the file block menu to the left side of the screen. We will
first reference the shaft of the motor to absolute position. Select the Digital Input assigned to Start
Referencing / Abort Referencing as shown in the figure below. Make sure that Controller Enable PC
is active (as seen in fig 4.6.19 on bottom left).
Fig 4.6.19

The motor shaft will go to reference position and then we can proceed in this order:
1. Select Operating Condition
2. Select ActivateTraversing Task (Edge)
3. Observe that the Shaft rotates according to the traversing programmed
Fig 4.6.20
Saving Settings to FEPROM

Parameter changes in Simocon U are not automatically saved in the 611Us memory. The drive
settings must be saved in FEPROM if desired. Complete this path to save parameter changes in the
drive, File Save in drive(Choose Drive A or Drive B OK.
Fig 4.6.21

Terminology Glossary
5.1 List of abbreviations

5.1 List of abbreviations
AA Analog output
ABS Absolute
ADC AnalogDigital Converter
ADU AnalogDigital Converter
IM Induction motor without encoder (IM operation)
ARM Rotating induction motor
ASCII American Standard Code for Information Interchange:
OC Operating condition
COM Communications Module
CPU Central Processing Unit
CTS Clear To Send:

Ready to send signal for a serial data interface
DAC DigitalAnalog Converter
DAU DigitalAnalog Converter
DP Distributed periphery
DPC31 DP controller with integrated 8031 core
DPMC1, DPMC2 DP Master Class 1 or Class 2
DPR Dual-port RAM
DRAM Dynamic RAM
DRF Differential Resolver Function:
DSP Digital signal processor
DSR Data Send Ready
ESDS Boards and modules which can be destroyed by electrostatic discharge
EMC Electromagnetic compatibility
EMF Electromotive Force
EnDat Encoder Data Interface: bidirectional synchronous serial interface
I/R Infeed/regenerative feedback module

EPROM Program memory with permanent program
FEPROM Flash-EPROM: Read and write memory
FFT Fast Fourier Transformation
FG Function Generator
FIPO Fine interpolator
FR+ Enable voltage +24 V
FR Reference for enable voltage
GC Global Control Telegram (broadcast telegram)
GSD Master device file: defines the features of a DP slave
HEX Abbreviation for hexadecimal number
RFG Rampfunction generator
MSD Main spindle drive
HW Hardware
HWE Hardware limit switch
I Input: Input
IBN Startup (commissioning)
Id Fieldgenerating current
IF Pulse enable
IND Subindex, subparameter number, array index: Part of a PKW
IPO Interpolator
Iq Torquegenerating current
This feature is presently not available
KL Terminal
Kv Position loop gain (Kv factor)
LED Light Emitting Diode LED display
LSB Least Significant Bit
MLFB MachineReadable Product Designation: Order No.
MPI MultiPoint Interface Multipoint capable serial interface
MSB Most Significant Bit

MSCY_C1 Master Slave Cycle Class 1:
Cyclic communication between master (class 1) and slave
MSR Measuring system grid: smallest positioning unit
NC Numerical Control Numerical control
NE Supply infeed
nact Speed actual value
nset Speed setpoint
O Output Output
OLP Optical Link Plug Bus connector for fiberoptic cable
P Parameter
PBM Pulsewidth modulation
PCMCIA Personal Computer Memory Card International Association
PEH Position reached and stop
PELV Protective Extra Low Voltage Functional extralow voltage
PG Programmer
PKE Parameter identification: Part of a PKW
PKW Parameter identification value: Parameterization section of a PPO
PLL Phase Locked Loop: Block for cloksynchronous operation
PO POWER ON
PosAnw Position selection
PosZsw Positioning status word
PPO Parameter process data object:

Cyclic data telegram when transferring data with the PROFIBUSDP
and variablespeed drive profile
PRBS Pseudo Random Binary Signal: white noise
PROFIBUS Process Field Bus: serial data bus
PTP Point to Point
PWE Parameter value: Part of a PKW
PZD Process data: Process data part of a PPO
RAM Program memory which can be read and written into
REL Relative

RF Controller enable
RO Read Only: can only be read
SF Shift factor
SLM Linear synchronous motor
SPC3 Siemens PROFIBUS Controller 3
PLC Programmable logic control
SRM Rotating synchronous motor
SS Interface
SSI Synchronous Serial Interface
STS Gating unit
STW Control word: Part of a PZD
SW Software
SWE Software limit switch
UE Uncontrolled infeed
VDI Verein Deutscher Ingenieure (Association of German Engineers)
VPM VP Module,
Module to limit the DC link voltage when a fault occurs
(VPM: voltage protection module)
Vpp Voltage peak to peak
FD Feed Drive
WSG Angular encoder
WZM Machine tool
xact Position actual value
xset Position reference value
ZK DC link
ZSW Status word: Part of a PZD

Troubleshooting & FAQ
6.1 Overview of faults and warnings
6.2 Displaying and handling faults and warnings
6.3 FAULTLED on the front panel
6.4 Error without displaying a number
6.5 List of faults and warnings

6.1 Overview of faults and warnings
Table 6-1 Overview of faults and warnings

Acknowledgment
In the list of faults and warnings (refer to Section 6.1.4), with each fault, it is specified how it must be
acknowledged after the cause has been removed.
Acknowledging Faults, which are acknowledged with POWER ON, can be alternatively faults
with acknowledged as follows: POWER ON
1. Execute POWER ON
(powerdown/powerup the SIMODRIVE 611 universal)
2. Depress the POWER ONRESET reset button on the control board front
panel
3. POWER ONRESET using the SimoCom U tool
The processor runsup again, all of the faults are acknowledged, and the
fault buffer is reinitialized.
Acknowledge faults Faults, with are acknowledged with RESET FAULT MEMORY can be with
RESET FAULT alternatively acknowledged as follows: MEMORY
Important!
Prerequisites for acknowledging:
Controller enable, terminal 65.x has been withdrawn
1. Execute POWER ON acknowledgment

In addition to the POWER ON faults, all of the faults, which are
acknowledged with RESET FAULT MEMORY, are acknowledged.
2. Set the input terminal with the reset fault memory function to 1
3. Press the P key on the display and operator control unit
4. Using PROFIBUSDP: STW1.7 (reset fault memory) to 1
5. Set terminal R on the NE module to 1.
When this terminal is energized, reset fault memory is initiated for all of
the control boards in the complete drive group.
6. For the SimoCom U tool in the alarm report dialog box, by pressing the
reset fault memory button

Stop responses
For each fault and warning, the stop response and the effect it has is specified under stop in the list
of faults and warnings (refer to Section 6.1.4).
Table 6-2 Stop responses and their effect

6.2 Displaying and handling faults and warnings
Displaying faults and warnings
When one or several faults or warnings occur, the segment display is automatically changedover
into the alarm mode. The faults and warnings are output flashing on the display unit. The following
display possibilities are available:
Table 6-3 Displaying alarms on the display unit

Handling a fault
When a fault occurs, it can be handled using the MINUS and P keys as illustrated in the following
diagram.
Fig. 6-1 Handling a fault
Handling several faults

When faults occur, they can be handled using the PLUS, MINUS and P keys as illustrated in the
following diagram.
Fig. 6-2 Handling several faults

Handling a warning
When warnings occur, they can be handled using the MINUS as illustrated in the following diagram.
Fig. 6-3 Handling a warning

6.3 FAULTLED on the front panel
LED display There is a button with integrated LED on the SIMODRIVE 611 univer-
sal control module.
Fig. 5-4 FAULTLED on the front panel of the control board
What does the If the FAULTLED is lit (bright) on the front panel of the control board,
FAULTLED this can be interpreted as follows:
Table 6-4 Significance of FAULTLED

6.4 Error without displaying a number
Fault The operator control display is inactive after power on
Cause Minimum of two phases missing (NE module)
Minimum of 2 incoming fuses have blown (NE module)
Defective electronics power supply in the NE module
The equipment bus connection (ribbon cable) from the NE module to the
SIMODRIVE 611 universal control board is not inserted or is defective
Defective control board
Fault After controller enable, the motor is stationary
for n
set _ 0
Cause P1401:8 was set to zero
Poweron inhibit for PROFIBUS operation Remove the poweron inhibit
by changing the signal at terminal 65.x from high to low to high, or the
control bit STW1.0 (ON / OFF 1) or set bit 12 from 1012 to zero
Fault The motor moves slightly after the controller is enabled
Cause Defective power module
Fault After the controller enable
the motor rotates, max. 50 RPM at n
set > 50 RPM or the motor oscillates at nset < 50 RPM
Cause Incorrect motor phase sequence (interchange 2 phase connections)
Entered encoder pulse number too high
Fault The motor accelerates to a high speed after the controller
has been enabled
Cause Encoder pulse number too small
Openloop torque controlled operation selected?
Fault is output on the display unit
Cause There is no drive firmware on the memory module
Remedy: Refer to Fault 001

6.5 List of faults and warnings
001 The drive does not have firmware
Cause No drive firmware on the memory module.
Remedy Load the drive firmware via SimoCom U
Insert the memory module with firmware
Acknowledge / Stop POWER ON / STOP II (SRM) STOP I (ARM)
002 Computation time overflow. Suppl. info: \%X
Cause The computation time of the drive processor is no longer sufficient for the
selected functions in the specified cycle times.
Supplementary information: only for siemensinternal error diagnostics
Remedy Disable functions which take up a lot of computation time, e.g.: Variable
signaling function (P1620) Trace function Startup with FFT or analyzing
the step response speed feedforward control (P0203) Min/Max memory
(P1650.0) DAC output (max. 1 channel) Increase cycle times: Current
controller cycle (P1000) Speed controller cycle (P1001) Position
controller cycle (P1009) Interpolation cycle (P1010)
003 NMI due to watchdog. Suppl. info: \%X
Cause The watchdog timer on the control module has expired. The cause is a
hardware fault in the time basis on the control module.
Remedy Replace closedloop control module Acknowledge / Stop POWER ON /
STOP II (SRM) STOP I (ARM)
004 Stack overflow. Suppl. info: \%X

Cause The limits of the internal processor hardware stack or the software stack in
the data memory have been violated. The cause is probably a hardware fault
on the control module.
Remedy power down / power up drive module Replace control module

005 Illegal Opcode, Trace, SWI, NMI (DSP). Suppl. info: \%X
Cause The processor has detected an illegal command in the program memory.
006 Checksum test error. Suppl. info: \%X

Cause During the continuous check of the checksum in the program / data memory,
a difference was identified between the reference and actual checksum. The
cause is probably a hardware fault on the control module.
007 Error when initializing. Supplementary info: \%X

Cause An error occurred when loading the firmware from the memory module.
Cause: Data transfer error, FEPROM memory cell defective

Remedy Execute RESET or POWER ON.
If there is still a problem after several attempts, then the memory module
must be replaced. If this is also not successful, then the control module is
defective and must be replaced.
020 NMI due to cycle failure
Cause Basic cycle has failed.
Possible causes: EMC faults, hardware fault, control module
Remedy check the plugin connections
implement noise suppression measures (screening, check ground
connections) Replace control module
025 SSI interrupt
Cause An illegal processor interrupt has occurred. An EMC fault or a hardware fault
on the control module could be the reason.
Remedy check the plugin connections Replace control module
026 SCI interrupt


027 HOST interrupt
028 Actual current sensing during powerup
Cause When the current actual value sensing runs up, or in cyclic operation at pulse
inhibit, a 0 current is expected. The drive system then identifies that no
currents are flowing (excessive deviation to the theoretical center frequency).
It is possible that the hardware for the current actual value sensing is
defective.
Remedy check whether the control module is correctly inserted check the plugin
connections Replace control module replace power section
029 Incorrect measuring circuit evaluation. Suppl. info: \%X
Cause The motor measuring system has a motor encoder with voltage output which
requires a measured circuit evaluation with voltage input, or a resolver with
appropriate evaluation. Another measuring circuit evaluation was identified.
Remedy check the plugin connections
implement noise suppression measures (screening, check ground
connections, ...) control module and encoder must be the same type
(sin/cos or resolver) Replace control module
030 S7 communication error. Supplementary info: \%X

Cause A fatal communication error was identified, or the drive software is no longer
consistent. The cause is erroneous communications or a hardware fault on
the control module.
Remedy implement noise suppression measures (screening, check ground
connections, ...) Replace control module
031 Internal data error. Suppl. info: \%X
Cause Error in the internal data, e.g. errors in the element / block lists (incorrect
formats, ...). The drive software is no longer consistant. The cause is
propably a hardware fault on the control module.
Remedy reload drive software Replace control module
032 Incorrect number of current setpoint filters
Cause An illegal number of current setpoint filters (> 4) has been entered.
Remedy Correct number of current setpoint filters (P1200).

033 Incorrect number of speed setpoint filters
Cause An illegal number of speed setpoint filters (> 2) has been entered. Remedy
Correct number of speed setpoint filters (P1500) Acknowledge / Stop
POWER ON / STOP II (SRM) STOP I (ARM)
034 Axis count function has failed

Cause The function for determining the number of axes that physically exist on the
power section has calculated an illegal value.
Remedy Check that the control module is correctly inserted in the power section or
whether the power section is defective.
035 Error when saving the user data. Supplementary info: \%X
Cause An error occurred when saving the user data in the FEPROM on the memory
module. Cause: Data transfer error, FEPROM memory cell defective Note:
The user data which was last saved, is still available as long as a new data
backup was unsuccessful.
Remedy Initiate another data backup.
If data backup is still unsuccessful after several attempts, then the memory
module must be replaced. If the user data, valid up to the error, is to be used
in the new memory module, then it must be read out via Si-moCom U before
the memory module is replaced, and loaded again after it has been replaced.
036 Error when downloading the firmware. Suppl. info: \%X
Cause An error occurred when loading a new firmware release. Cause: Data
transfer error, FEPROM memory cell defective
Note: As the previously used firmware was erased when downloading, the
drive expects a new firmware download after RESET or POWER ON.
Remedy Execute RESET or POWER ON.
If a download is still unsuccessful after several attempts, the memory module
must be replaced. If this is unsuccessful the control module is defective and
must be replaced.
037 Error when initializing the user data. Supplementary info:
\%X
Cause An error occurred when loading the user data from the memory module.
Cause: Data transfer error, FEPROM memory cell defective Supplementary
information: only for siemensinternal error diagnostics
Remedy Execute POWER ON.
If a download is still unsuccessful after several attempts, the memory module
must be replaced. If this is unsuccessful the control module is defective and
must be replaced.

039 Error during power section identification. Supplemen-
tary info: \%X
Cause Supplementary information
0x100000:
More than 1 power section type was identified.
0x200000:
No power section type was identified, although it would have been
pos-
sible.
0x30xxxx:
The identified power section differs from the entered power section
(P1106). To xxxx: the code of the identified power section is entered
here.
0x400000:
Different power section codes (P1106) are entered for this 2axis mo-
dule.
Remedy check whether the control module is correctly inserted in the power
section
execute RESET or POWER ON
040 Expected option module is not available.
Cause The parameterization (P0875) expects an option module which is not
available on this control module.
Remedy Compare the type of the expected option module (P0875) with the
type
of the inserted option module (P0872) and check/replace the inserted
option module or cancel the option module with P0875 = 0.
041 Firmware does not support the option module
Cause The parameterization (P0875) expects an option module which is not
supported by the firmware release of the control module.
Remedy The following is valid for SIMODRIVE 611 universal:
upgrade the firmware
use a legal option module
cancel the option module with P0875 = 0
The following is valid for SIMODRIVE 611 universal E:
use a legal option module
cancel the option module with P0875 = 0
042 Internal software error. Supplementary info \%u
Cause There is an internal software error.
Supplementary information: only for siemensinternal error
diagnostics
Remedy Execute POWER ONRESET (press button R)
Reload the software into the memory module (execute software
up-
date)
Replace the memory module
Replace control module
043 Firmware, option module
Cause The option module does not contain the currently required firmware.
Remedy Use a module with suitable firmware or upgrade the firmware

044 Option module failed
Cause The option module has failed.
Remedy Replace the option module
045 Expected option module is axially unequal
Cause The option module type, expected from the parameterization, is diffe-
rent for the two axes of a twoaxis module.
Remedy Set the expected option module type in P0875 the same for both axes,
or cancel for axis B by setting P0875 to 0.
101 Target position block \%u > plus software limit switch
Cause The target position specified in this block lies outside the range limited
by P0316 (plus software limit switch).
Remedy Change the target position in the block
Set the software limit switches differently
Acknowledge / Stop RESET FAULT MEMORY / STOP VI
102 Target position block \%u < minus software limit
switch
Cause The target position specified in this block lies outside the range limited
by P0315 (minus software limit switch).
Set the software limit switches differently
103 Block number \%u: direct output function not possible
Cause For the SET_O or RESET_O command, an illegal value was entered in
P0086:64 (command parameter).
Remedy Enter value 1, 2 or 3 in P0086:64 (command parameter).
Acknowledge / Stop RESET FAULT MEMORY / STOP V
104 Block \%u: jump destination does not exist
Cause A jump is programmed to a nonexistent block number in this traver-
sing block.
Remedy Program the existing block number.
105 Illegal mode in the block \%u specified
Cause Illegal information is in P0087:64 (mode). A position of P0087:64 has
an illegal value.
Remedy Check P0087:64 and correct.
106 Block \%u: Mode ABS_POS for linear axis not possible
Cause For a linear axes, the positioning mode ABS_POS was programmed
(only for rotary axes).
Remedy Change P0087:64 (mode).
107 Block \%u: Mode ABS_NEG for linear axis not possible
Cause For a linear axes, the positioning mode ABS_NEG was programmed
(only for rotary axes).
Remedy Change P0087:64 (mode).
108 Block number \%u available twice
Cause There are several traversing blocks with the same block number in the
program memory. The block numbers must be unique over all traver-
sing blocks.
Remedy Assign unique block numbers.

109 External block change in the block \%u not requested
Cause External block change was not requested for a traversing block with
block step enable CONTINUE EXTERNAL and P0110 (configuration of
external block change) = 0.
Remedy Eliminate the cause for the missing edge at the input terminal resp. at
the PROFIBUS control signal STW1.13.
110 Selected block number \%u does not exist
Cause A block number was selected which is not available in the program me-
mory or has been suppressed.
Remedy Select the existing block number.
Program the traversing block with the selected block number.
111 GOTO in block number \%u illegal
Cause The step command GOTO may not be programmed for this block number.
Remedy Program another command.
112 Activate traversing task and start referencing
simultaneously
Cause For the activate traversing task and start referencing input signals, a
positive edge was simultaneously identified. At poweron or POWERON
RESET, if both input signals have a 1 signal, then for both signals a 0/1
edge (positive edge) is simultaneously identified.
Remedy Reset both input signals, and restart the required function after the fault has
been acknowledged.
Acknowledge / Stop RESET FAULT MEMORY / STOP IV
113 Activate the traversing task and jog simultaneously
Cause For the activate traversing task and Jog 1 or Jog 2 input signals, a
positive edge was simultaneously identified. At poweron or POWERON
RESET, if both input signals have a 1 signal, then for both signals a 0/1
edge (positive edge) is simultaneously identified.
been acknowledged.
Acknowledge / Stop RESET FAULT MEMORY / STOP IV
114 block step enable END in block number \%u expected
Cause The traversing block with the highest block number does not have END as
block step enable.
Remedy Program this traversing block with block step enable END.
Program the GOTO command for this traversing block.
Program additional traversing blocks with higher block number and
program the block step enable END (highest block number) in the last block.
115 Traversing range start reached
Cause The axis has moved to the traversing range limit in a block with the command
ENDLOS_NEG (200 000 000 MSR).
Remedy Acknowledge fault
Move away in the positive direction (e.g. jog)
116 Traversing range end reached
Cause The axis has moved to the traversing range limit in a block with the
command ENDLOS_POS (200 000 000 MSR).
Move away in the negative direction (e.g. jog)
117 Target position block \%u < traversing range start
Cause The target position specified in this block lies outside the absolute tra-
versing range (200 000 000 MSR).
118 Target position block \%u < traversing range end
Cause The target position specified in this block lies outside the absolute tra-
versing range (200 000 000 MSR).
119 PLUS software limit switch actuated
Cause The axis has traveled to the plus software limit switch (P0316) in a
block with the command ENDLOS_POS.
Move away in the negative direction, jog mode
120 MINUS software limit switch actuated
Cause The axis has traveled to the minus software limit switch (P0315) in a
block with the command ENDLOS_NEG.
Move away in the positive direction, jog mode
121 Jog 1 and Jog 2 simultaneously active
Cause The Jog 1 and Jog 2 input signals were simultaneously activated.
Remedy Reset both input signals
Acknowledge the fault
Activate the required input signal
Acknowledge / Stop RESET FAULT MEMORY / STOP II
122 Parameter \%u: value range limits violated
Cause The value range limit of the parameter was violated when the dimension
system was changed over from inches to millimeters.
Remedy Place the parameter value within the value range.
123 Linear encoder for the selected dimension system illegal
Cause For a linear encoder, the dimension system was set to degrees.
Remedy Change the dimension system setting (P0100).
124 Referencing and jog simultaneously started
Cause For the start referencing and Jog 1 and Jog 2 input signals, a positive
edge was simultaneously identified.
been acknowledged.

125 Falling edge of the reference cam not identified
Cause When moving away from the reference cams, the traversing range limit was
reached, as the 1/0 edge of the reference cam was not identified.
Remedy Check the reference cam input signal and repeat the reference point
approach.
Acknowledge / Stop RESET FAULT MEMORY / STOP II (SRM) STOP I (ARM)
126 Block \%u: ABS_POS for rotary axis without modulo
conversion not possible
Cause The ABS_POS positioning mode is only permitted for a rotary axis with
activated module conversion (P0241 = 1).
Remedy Use the valid positioning mode for this axis type.
127 Block \%u: ABS_NEG for rotary axis without modulo
conversion not possible
Cause The ABS_NEG positioning mode is only permitted for a rotary axis with
activated modulo conversion (P0241 = 1).
Remedy Use the valid positioning mode for this axis type.
128 Block \%u: Target position outside the modulo range
Cause The programmed target position (P0081:64) is outside the modulo
range set (P0242).
Remedy Program valid target position.
129 Maximum velocity for a rotary axis with modulo con-
version too high
Cause The programmed maximum velocity (P0102) is too high to correctly
calculate the modulo offset. The maximum velocity may only be so
high, that 90% of the modulo range (P0242) can be traveled through
within one interpolation cycle (P1010).
Remedy Reduce maximum velocity (P0102).
130 Controller or pulse enable withdrawn in motion
Cause Possible causes are:
one of the following enable signals was withdrawn when moving: Ter-
minal 48, 63, 64, 663, 65.x, PROFIBUS enable signals, PC enable
from SimoCom U
another fault has occurred, which causes the controller or pulse ena-
ble to be withdrawn
Remedy Set the enable signals and check the cause of the first fault and re-
move.
131 Following error too high
Cause Possible causes are:
the torque or acceleration capability of the drive is exceeded
position measuring system fault
the position control sense is not correct (P0231)
mechanical system blocked
excessive traversing velocity or excessive position setpoint differen-
ces
Remedy Check the above causes and remove.

132 Drive located after the minus software limit switch
Cause The axis was moved to the minus software limit switch (P0315), jog mode.
The fault can also occur if the software limit switches are inactive, if the
position actual value falls below the 200 000 000 MSR limit.
Remedy Return the drive into the traversing range using jog button 1 or 2. Then
acknowledge the fault.
Acknowledge / Stop RESET FAULT MEMORY / STOP III
133 Drive located after the plus software limit switch
Cause The axis was moved to the plus software limit switch (P0316), jog mode.
The fault can also occur if the software limit switches are inactive, if the
position actual value exceeds the 200 000 000 MSR limit.
134 Positioning monitoring has responded
Cause The drive has not yet reached the positioning window (P0321) after the
positioning monitoring time (P0320) has expired.
Possible causes:
Positioning monitoring time (P0320) parameters too low Positioning
window (P0321) parameters too low Position loop gain (P0200) too low
Position loop gain (P0200) too high (instability/tendency to oscillate)
Mechanical block
Remedy Check above parameters and correct.
135 Standstill monitoring has responded
Cause The drive has left the standstill window (P0326) after the standstill monitoring
time (P0325) has expired.
Possible causes are:
Standstill monitoring time (P0325) parameters too low Standstill window
(P0326) parameters too low Position loop gain (P0200) too low
Position loop gain (P0200) too high (instability/tendency to oscillate)
Mechanical overload Check connecting cable motor/converter (phase
missing, exchanged)
Remedy Check above parameters and correct.
136 Conv.factor,feedforward contr.speed,parameter set
\%d,cannot be represented
Cause The conversion factor in the position controller between velocity and
speed cannot be displayed.
This factor depends on the following parameters:
Spindle pitch (P0236), for linear axes
Gearbox ratio (P0238:8 / P0237:8).
Remedy Check the above mentioned parameters and correct.

137 Conv.factor,pos.contr.output,parameter set \% d,cannot
be represented
Cause The conversion factor in the position controller between the following
error and the speed setpoint cannot be displayed.
This factor depends on the following parameters:
spindle pitch (P0236) (for linear axes)
gearbox ratio P0238:8 / P0237:8
position control loop gain P0200:8
Remedy Check the above mentioned parameters and correct.
138 Conversion factor between the motor and load too
high
Cause The conversion factor between the motor and load is greater than 2 to
the power of 24 or less than 2 to the power of 24.
Remedy Check the following parameters and correct:
P0236, P0237, P0238, P1005, P1024
139 Modulo range and ratio do not match
Cause For multiturn absolute value encoders, the ratio between the encoder
and load must be set so that the full encoder range is an integral multi-
ple of the modulo range.
The following condition must be fulfilled:
P1021 * P0238:8 / P0237:8 * 360 / P0242 must be integer numbers.
Remedy Check and correctP1021, P0238:8, P0237:8
adapt the modulo range (P0242)
140 Minus hardware limit switch
Cause A 1/0 edge was identified at the Minus hardware limit switch input si-
gnal.
141 Plus hardware limit switch
Cause A 1/0 edge was identified at the Plus hardware limit switch input signal.
142 Reference point approach with ext. block change via I0.x
Cause While a block with external block change via I0.x is in intermediate stop,
reference point approach was started.
Remedy Before starting the reference point approach, terminate block execution with
external block change.
160 Reference cam not reached
Cause After starting the reference point approach, the axis moves through the
distance in P0170 (max. distance to the reference cam) without finding the
reference cam.
Remedy Check the reference cam signal Check P0170
If it is an axis without reference cam, then set P0173 to 1

161 Reference cams too short
Cause When the axis moves to the reference cam, and does not come to a standstill
at the cam, then this error is signaled, i.e. the reference cam is too short.
Remedy Set P0163 (reference point approach velocity) to a lower value Increase
P0104 (maximum deceleration) Use larger reference cam
162 No zero reference pulse available
Cause After the reference cam was left, the axis moved through the distance in
P0171 (max. distance between reference cam/zero pulse) without finding the
zero pulse.
Remedy Check the encoder with reference to the zero mark Set P0171 to a higher
value
505 Meas.circ.error motor meas.syst.abs.track
Cause 1. The motor absolute track (CD track) is monitored for an interrupted
conductor. For optical encoders, the absolute track supports the eva-
luation of the mechanical position within one motor revolution.
2. For absolute encoders with EnDat interface, this fault displays an
initialization error.
Note:
More information on the reason for the fault is stored in P1023 (diagno-
stics measuring circuit motor absolute track).
Remedy Check the encoder, encoder cables and connectors between the mo-
tor and control module
Incorrect encoder cable type
Check for sporadic interruptions (loose contact, e.g. when the drag
cable is being moved)
Remove noise which is coupled in due to inadequate screening of the
cable by replacing the encoder cable
Replace the control module
Incorrect encoder type configured (e.g. ERN instead of EQN)
Replace encoder
For synchronous motors:
Replace the complete motor (including the motor measuring system, as
the encoder can only be adjusted in the factory)
For induction motors:
Only one encoder has to be replaced
Acknowledge / Stop POWER ON / STOP I

507 Synchronization error rotor position
Cause The difference between the actual rotor position and the new rotor posi-
tion, which was determined by fine synchronization is greater than 45
degrees electrical.
When commissioning a linear motor with rotor position identification
(e.g. linear motor, 1FE1 motor), the fine synchronization was not adju-
sted.
Remedy Adjust the fine synchronization using P1017 (commissioning help
function)
check the encoder cable, encoder cable connection and grounding
(possibly EMC problems)
Check the screen connection at the front control module panel (top
screw)
Replace encoder
Replace motor
Replace the control module
For linear motors:
Check the adjustment of the angular commutation offset
Check the screen connection of the motor temperature cable
For distancecoded reference marks in the dialog box Measuring
system/encoder, was the Incremental several zero marks point se-
lected?
508 Zero mark monitoring, motor measuring system
Cause The measured rotor position fluctuates between 2 encoder zero marks
(encoder lines may have been lost).
Note:
The encoder monitoring function can be disabled using P1600.8.
Remedy Use the original Siemens preassembled encoder cables (better
screening)
Check the encoder, encoder cables and connectors between the mo-
tor and control module
Check the screen connection at the front panel of the control module
(top screw)
Check for sporadic interruptions (loose contact, e.g. when the drag
cable is being moved)
Replace the encoder cables or the control module
For toothedwheel encoders, check the clearance between the too-
thed wheel and sensor
Exchange the encoder or motor
For synchronous motors:
Replace the complete motor (including the motor measuring system, as
the encoder can only be adjusted in the factory)
For induction motors:
Only one encoder has to be replaced
For linear motors:
For the RGH22B measuring system from Renishaw, the BID signal
must be connected with 0 V (reference mark in one direction).
Check the screen connection of the motor temperature cable.
For distancecoded reference marks in the dialog box Measuring
system/encoder, was the Incremental several zero marks point se-
lected?

509 Drive converter limiting frequency exceeded
Cause The speed actual value has exceeded the maximum permissible value.
Remedy encoder pulse number is too low, enter the actual encoder pulse
number in P1005
stop the belt slipping in openloop torque controlled mode (the belt
slips)
check P1400 (rated motor speed)
check P1146 (maximum motor speed)
check P1147 (maximum speed actual value)
check P1112 (motor pole pair number)
check P1134 (rated motor frequency)
515 Heatsink temperature exceeded
Cause The power section temperature is sensed using a temperature sensor on the
heatsink. The drive is immediately shut down 20 seconds after the heatsink
temperature alarm in order to prevent the power section being thermally
destroyed (regenerative stop).
Remedy Improve the drive module cooling, e.g. using:
Higher airflow in the switching cabinet, possibly cool the ambient air of the
drive modules Avoid many acceleration and braking operations which
follow quickly one after the other Check that the power section for the
axis/spindle is adequate, otherwise use a higherrating module Ambient
temperature too high (refer to the Planning Guide) Permissible installation
altitude exceeded (refer to the Planning Guide) Pulse frequency too high
(refer to the Planning Guide) Check and, if required, replace the fan
(external fan for 300/400 A module) Maintain the minimum clearance
above and below the power section (refer to the Planning Guide)
597 PROFIBUS: Drive not in synchronism. Supplementary
information: \%X
Cause Supplementary information 0x01:
The master signoflife (STW2 Bit 1215) has more consecutive failures
than are permitted. The permissible signoflife errors are indicated via
P0879 Bit 20 (configuration of synchronous PROFIBUS).
0x02:
In operation, the global control clock cycle had more consecutive failures
than are permitted.
Remedy Check whether the PROFIBUS master can operate in synchronism with the
clock cycle, and that the necessary globalcontrol frames are output for
operation in synchronism with the clock cycle.
Check whether clock synchronism has been activated in the bus
configuration, although it is not controlled by the master used.
Check whether the master signoflife (STW2, bits 1215) is received and
is incremented in the parameterized clock cycle.

598 PROFIBUS: Synchronization error. Supplementary info: \%X
Cause Supplementary information 0x01:
The expected 1st global control clock cycle display did not occur within the
waiting time. 0x02: PLL synchronization unsuccessful 0x03: When
synchronizing to the clock cycle, the global control clock cycle had more
consecutive failures than are permitted. 0x06: The data frames w. the
process data (setpoint direction) were only received after the time (To
125us) in the slave has expired.
Remedy Check whether the PROFIBUS master can operate in synchronism with the
clock cycle, and that the necessary globalcontrol frames are output for
operation in synchronism with the clock cycle.
Check whether clock synchronism has been activated in the bus
configuration, although it is not controlled by the master used.
Check whether the time Tdx, defined in the master software, corresponds
to the actual data transfer time to all of the slaves and is less than the
configured time (To125us).
599 PROFIBUS: Cyclic data transfer was interrupted
Cause The cyclic data transfer between the master and slave was interrupted due to
the fact that cyclic frames were missing, or due to the reception of a
parameterizing or configuring frame.
Examples:
bus connection interrupted Master runs up again
Remedy Check the master and bus connection to the master. As soon as cyclic data
transfer runs again, the fault can be acknowledged.
601 Error in AD conversion, terminal 56/14 or 24/20
Cause A timing error was identified when readingout the A/D converter for terminal
56.x/14.x or 24.x/20.x. The read values are probably incorrect / faulty.
Remedy Replace closedloop control module
602 Openloop torque controlled oper. w/o encoder is not perm.
Cause In the IM mode, openloop torquecontrolled operation was selected via the
input terminal or via PROFIBUSDP.
Remedy Deselect the torquecontrolled operation or leave the IM mode (changeover
speed P1465).
603 Changeover to nonparameterized motor data set
Cause An attempt was made to change over to a motor data set which was not
parameterized.
Remedy Parameterizing motor data set

605 Position controller output limited
Cause The speed setpoint requested from the position controller lies above the max.
motor speed.
Possible causes:
Programmed velocity (P0082:64) too high
Max. acceleration (P0103) or deceleration (P0104) too high Axis is
overloaded or blocked
Remedy Check parameters
606 Flux controller output limited
Cause The specified flux setpoint cannot be realized, although maximum current is
input. Motor data are incorrect Motor data and motor connection type
(star/delta) do not match Motor has stalled because motor data are
extremely inaccurate Current limit is too low for the motor (0.9 * P1238 *
P1103 < P1136) Power section is too small
Remedy Correct the motor data
If required use a larger power section
607 Current controller output limited
Cause The entered setpoint cannot be impressed in the motor, although the
maximum voltage is available. Either the motor is not connected or a phase
is missing.
Remedy check the connecting cable, motor/drive converter (phase missing) Check
the motor contactor DC link voltage present?
check the DC link busbar (check that the screws are tight)
Uce monitoring function in the power section has responded (RESET by
powering off/powering on) Replace the power section or control module

608 Speed controller output limited
Cause The speed controller is at its limit for an inadmissibly long time (torque or
current limit). The permissible time is defined in P1605, the upper speed limit
when the monitoring responds, in P1606. Synchronous motor: In correct
operation, the correctly optimized axis drive should never reach its current
limit, not even with large speed changes (changing from rapid traverse in the
positive direction to rapid traverse in the negative direction). P1605 = 200 ms
P1606 = 8000 rev/min Induction motor: Acceleration and braking with the
maximum torque/current are usual in operation, only a stalled drive (0 speed)
is monitored.
P1605 = 200 ms P1606 = 30 rev/min
1. At the first commissioning, after the software has been replaced or the
software has been upgraded, after the parameters have been entered the
calculate motor data or calculate controller data function was not
executed. The drive then keeps the default values (for the values to be
calculated this is zero) which can, under certain circumstances, result in this
fault (P1605 and P1606 should be adapted to the mechanical and dynamic
capabilities of the axis).
2. An undesirable input of a large torque reduction via the analog inputs or
via PROFIBUS. On PROFIBUS, this effect especially occurs when changing
over from positioning operation to operation with speed set-point input (check
whether a torque reduction has been entered. Diagnostics via P1717, 0%: no
torque, 100%: full torque).
Remedy Check connecting cable motor/converter (phase missing, exchanged)
Check the motor contactor Check the torque reduction (P1717) DC link
voltage present?
Check the DC link voltage (check that the screws are tight)
Use monitoring function in the power section has responded (RESET by
powering off/powering on) Unblock the motor Is the motor encoder
connected?
Check the motor encoder cable screen Is the motor grounded (PE
connection)?
Check the encoder pulse number (P1005)
Does the encoder cable fit to the encoder type?
Check the direction of rotation of the encoder tracks (e.g. toothed
wheel encoder, P1011)
Replace the power section or control module
Adapt parameters P1605 and P1606 to the mechanical and dynamic
capabilities of the axis. Check whether a torque reduction has been
entered (diagnostics via P1717, 0%: no torque, 100%: full torque).
For linear motors:
Check actual value inversion
Check the reduction in the maximum motor current (P1105) and if
required increase the value
Check the power cable connection
For the parallel circuit configuration, are the motors correctly assi-
gned and electrically connected?
Acknowledge / Stop RESET FAULT MEMORY / STOP I

609 Encoder limit frequency exceeded
Cause The speed actual value exceeds the encoder frequency.
Incorrect encoder
P1005 does not correspond to the no. of encoder pulses
Encoder defective
Motor cable defective or not properly attached
Shield on motor encoder cable is not connected
Defective control module
Remedy Enter correct encoder data / replace encoder
Check the encoder pulse number (P1005)
Attach motor cable correctly or replace
connect the motor encoder cable screen
Reduce the speed setpoint input (P1401)
Replace control module
610 Rotor position identification has failed
Cause A rotor position could not be determined from the measurement signals
(motor current), as no significant saturation effects occurred.
Remedy increase current via P1019
check the connecting cable, motor/drive converter (phase missing)
Check the motor contactor
DC link voltage present?
check the DC link busbar (check that the screws are tight)
Uce monitoring function in the power section has responded (RESET
by powering off/powering on)
Replace the power section or control module
611 Illegal motion during rotor position identification
Cause During the rotor position identification (motor current measurement), the
motor rotated more than the value entered in P1020. The rotation could be
caused by having powered on with the motor already rotating, or caused by
the identification routine itself.
Remedy If the interchange was caused by the identification itself and if the error
occurs again, then reduce P1019 or increase P1020.
Lock the motor rotor during the identification routine.
612 Illegal current during rotor position identification
Cause 1. Current was >= 1.2 * 1.05 * P1107 while rotor position identification was
active 2. Current was >= P1104 while rotor position identification was active
Remedy With the rotor position identification (P1011.12 and P1011.13) activated, if
required, check and reduce P1019 (current, rotor position identification)

613 Shutdown limit, motor overtemperature (P1607) exceeded
Cause The motor temperature (sensed via the temperature sensor KTY 84 and fed
to the module via the motor encoder cable) has exceeded the temperature
limit in P1607.
Remedy Avoid many acceleration and braking operations which follow one another
quickly.
Motor overload?
Check whether the motor output is sufficient for the drive, otherwise use a
more powerful motor, possibly together with a higherrating power section.
Check the motor data. The current could be too high due to incorrect motor
data.
Check the temperature sensor. Check the motor fan.
Check the motor encoder cable. Motor encoder defective?
Check and possibly reduce P1230 or P1235.
The motor temperature monitoring can be disabled with P1601 bit 13 = 1.
For linear motors:
Check the parameters for the motor temperature monitoring P1602 (alarm
threshold, motor overtemperature) = 120 degrees C P1603 (timer, motor
temperature alarm) = 240 s P1607 (shutdown limit, motor temperature) = 155
degrees C P1608 (fixed temperature) = 0 degrees C
P1608 = 0 > Temperature sensing active P1608 > 0 > Fixed
temperature active
If the temperature monitoring is exclusively realized using an external PLC,
a fixed temperature must be entered into P1608 (e. g. 80 degrees C). This
disables the drive temperature monitoring.
Check the power connector at the motor
Check the connection of the temperature sensor coupling cable at the end
of the power cable; approximately 580 ohm must be measured at 20 degrees
C
With the measuring system connectors withdrawn (X411), are
approximately 580 ohm measured between PIN 13 and PIN 25 of the
encoder cable at 20 degrees C?
Check that the measuring system connector is correctly located at the drive
(X411) Only KTY may be connected for drives connected in parallel If the
temperature switch and temperature sensor are connected in series, the
temperature sensor (NC contact) may have responded, or the temperature
switch is defective

614 Delayed shutdown for motor overtemperature (P1602 /
P1603)
Cause The motor temperature (sensed via the temperature sensor KTY 84 and fed
to the module via the motor encoder cable) has exceeded the temperature in
P1602 for a time longer than in P1603.
Remedy Avoid many acceleration and braking operations which follow one another
quickly.
Motor overload?
Check whether the motor output is sufficient for the drive, otherwise use a
more powerful motor, possibly together with a higherrating power section.
Check the motor data. The current could be too high due to incorrect motor
data.
Check the temperature sensor. Check the motor fan.
Check the motor encoder cable. Motor encoder defective?
Check and possibly reduce P1230 or P1235.
The motor temperature monitoring can be disabled with P1601 bit 14 = 1. For
linear motors: Check the parameters for the motor temperature monitoring
P1602 (alarm threshold, motor overtemperature) = 120 degrees C P1603
(timer, motor temperature alarm) = 240 s P1607 (shutdown limit, motor
temperature) = 155 degrees C
P1608 (fixed temperature) = 0 degrees C P1608=0 Temperature sensing
active P1608>0 Fixed temperature active
If the temperature monitoring is exclusively realized using an external PLC,
a fixed temperature must be entered into P1608 (e. g. 80 degrees C). This
disables the drive temperature monitoring.
Check the power connector at the motor
Check the connection of the temperature sensor coupling cable at the end
of the power cable; approximately 580 ohm must be measured at 20 degrees
C
With the measuring system connectors withdrawn (X411), are
approximately 580 ohm measured between PIN 13 and PIN 25 of the
encoder cable at 20 degrees C?
Check that the measuring system connector is correctly located at the drive
(X411) Only KTY may be connected for drives connected in parallel If the
temperature switch and temperature sensor are connected in series, the
temperature sensor (NC contact) may have responded, or the temperature
switch is defective
680 Illegal motor code number
Cause A motor code was entered in P1102 for which no data is available. Remedy
Startup again and enter the correct motor code number (P1102).
681 Illegal power section code number

Cause A power section code was entered in P1106, for which no data is available.
Remedy Enter the correct power section code in P1106.
682 Illegal encoder code number
Cause An encoder code was entered in P1006, for which no data is available.
Remedy Enter the correct encoder code in P1006 or the code for a third party encoder
(99).

683 Calculate controller data was unsuccessful at first startup
(\%d)
Cause An error occurred at the first startup with calculate controller data.
Under fault conditions, the parameters for the current controller, flux
controller and speed controller could not be optimally assigned.
Remedy Read out the detailed error cause from P1080 and remove the cause. Then
initiate calculate controller data again with P1080 = 1. Repeat this
operation, until no error is displayed in P1080. Then save in the FEPROM
and execute a POWER ONRESET.
Error coding in the supplementary info and P1080: 15 magnetizing
reactance (P1141) = 0 16 leakage reactance (P1139 / P1140) = 0 17
rated motor frequency (P1134) = 0 18 rotor resistance (P1138) = 0 19
motor moment of inertia (P1117) = 0 21 threshold speed for field weakening
(P1142) = 0 22 motor standstill current (P1118) = 0
23 The ratio between the maximum motor current (P1104) and the motor
stall current (P1118) is greater than the maximum value for the torque limit
(P1230) and the power limit (P1235).
24 The ratio between the rated motor frequency (P1134) and the rated
motor speed (P1400) is inadmissible (pole pair number).
703 Invalid current controller cycle
Cause An illegal value was entered in P1000.
Remedy Enter a valid value in P1000.
Permissible values for P1000 are:
2 (62.5us) for singleaxis positioning or for speed setpoint input
4 (125us) in each operating mode
704 Invalid speed controller cycle
Cause An illegal value was entered in P1001.
Permissible values for P1001 are 2 (62.5 us), 4 (125us), 8 (250us), 16
(500us).
Setting 2 (62.5us) is only permissible for singleaxis operation.
Further, P1001 must be >= P1000.
705 Invalid position controller cycle
Cause The monitoring function identified a position controller cycle (P1009)
outside the permissible limits.
Permissible values for P1009 lie between 32 (1 ms) and 128 (4ms).
Further, the position control cycle must be a integral multiple of the
speed control cycle.
706 Invalid interpolation cycle
Cause The monitoring has identified an interpolation cycle (P1010) outside the
permissible limits, or an illegal ratio between the interpolation cycle and
the position controller cycle (P1009).
Remedy Enter a valid value in P1010 or correct P1009.
Permissible values for P1010 lie between 128 (4ms) and 640 (20ms).
Further, the interpolation cycle must be an integral multiple of the posi-
tion controller cycle.

708 Axial deviations in current controller cycle
Cause On a 2axis module, the current controller cycle is different for both
axes.
Remedy Check P1000 and set the input values the same for both drives.
709 Axial deviations in speed controller cycle
Cause On a 2axis module, the speed controller cycle is different for both axes.
Remedy Check P1001 and set the input values the same for both drives.
710 Axial deviations in position controller or interpolation cycle
Cause 1. On a 2axis module, the position controller cycle (P1009) or the
interpolation cycle (P1010) is different for the two axes.
2. Via the clocksynchronous PROFIBUS, a position controller cycle is
specified for an axis in nset mode which differs from the position controller
cycle (P1009) of the other axis in positioning mode.
Remedy 1. Check P1009 / P1010 and set the same input values for both drives.
2. For synchronous PROFIBUS, adjust the bus configuration (parameter
setting) with P1009.
716 Invalid torque constant
Cause The ratio between the rated torque and rated current (torque constant
[Nm/A]) in P1113 is incorrect (less than/equal to zero) or the ratio P1113 / P1112 is greater than 70.
Remedy Enter the valid torque/current ratio for the motor used in P1113 or enter a
permissible ratio of P1113 / P1112.
Thirdparty motor:
The torque constant should be determined from the motor data sheet.
Siemens motor: The torque constant is defined by the motor code (P1102).
719 Motor not parameterized for delta operation
Cause When the stardelta changeover is activated using P1013, the motor is not
parameterized for delta operation (motor 2).
Remedy Check and enter the parameters for delta operation (motor 2).
720 Invalid maximum motor speed
Cause Due to the high maximum motor speed in P1401 and the speed con-
troller cycle in P1001, high partial speeds can occur which can result in
a format overflow.
Remedy Check and correct P1401 and P1001.
The drive software is designed for large reserve margins, so that the
displayed alarm can only occur as a result of a parameterizing error.
Example:
For a speed controller cycle time of 125 microseconds, a motor speed
of 480 000 RPM can still be processed correctly!

723 Axial deviations in STS configuration
Cause On a 2axis module, the gating unit configuration (P1003) is different
for the two gating units.
Remedy Check P1003 and set the bits for the two module axes the same (do
not change the standard setting, this represents the optimum configura-
tion).
724 Invalid motor pole pair number
Cause Synchronous motors:
The configured pole pair number in P1112 is incorrect (zero or nega-
tive).
Induction motors:
An invalid pole pair number was determined from P1134 and P1400.
Remedy Synchronous motors:
Actually possible pole pair numbers are e.g. 2, 3, or 4.
Induction motors:
Determine the rated speed and rated frequency and enter correctly.
725 Invalid encoder pulse number
Cause The encoder pulse number of the motor measuring system (P1005) is
set to zero.
Remedy Harmonize the encoder pulse number of the motor measuring system
in P1005 to the encoder used. The indirect motor measuring system
must always be configured for synchronous and induction motors (ex-
ception: Induction motor operation).
Standard setting: 2 048 increments/revolution
726 Invalid voltage constant
Cause The voltage constant of the motor is set to zero in P1114.
Remedy Determine the voltage constant of the motor used, and enter in P1114.
The voltage constant is measured as induced voltage (EMF) under noload
conditions at n = 1 000 RPM as RMS valued at the motor terminals (phase to
phase).
Thirdparty motor:
The voltage constant should be determined from a motor data sheet.
Siemens motor: The voltage constant is determined from the motor code
(P1102).
727 Invalid combination of power section and synchronous
motor
Cause The power section is not released for synchronous motors.
Remedy check configuring use a valid power section
728 Torque/current adaptation factor too high
Cause The adaptation factor between the setpoint torque and the torque generating
current (Iq) in the speed controller is too high.
Remedy Check P1103, P1107 and P1113 and if required, enter correct values.
Thirdparty motor:
The values should be determined from a motor data sheet. Siemens motor:
The values are determined from the motor code (P1102).

729 Invalid motor stall current
Cause The motor stall current (P1118) is less than or equal to zero.
Remedy Determine the stall current of the motor used and enter in P1118. Thirdparty
motor: The stall current should be determined from a motor data sheet.
Siemens motor:
The stall current is determined from the motor code (P1102).
731 Invalid rated output
Cause The rated motor output (P1130) of the motor is less than or equal to zero.
Remedy Determine the rated motor output of the motor used and enter in P1130.
Thirdparty motor: The rated motor output should be determined from a
motor data sheet.
Siemens motor:
The rated motor output is determined from the motor code (P1102).
732 Invalid rated speed
Cause The rated motor speed (P1400) of the motor is less than or equal to zero.
Remedy Determine the rated motor speed of the motor used and enter in P1400.
Thirdparty motor: The rated motor speed should be determined from a
motor data sheet.
Siemens motor:
The rated motor speed is determined from the motor code (P1102).
742 V/f operation: Drive frequency, motor \%d not permissible
Cause In V/f operation, only drive converter frequencies of 4 or 8 kHz are
permissible.
Remedy Change P100 or cancel V/f operation (P1014).
When operating with several motors/motor data sets, also set
P2100/P3100/P4100 to 4 or 8 kHz.
744 Motor changeover only permissible for the closedloop
speed controlled mode
Cause Motor changeover (P1013) may only be activated in the closedloop speed
controlled mode (P0700 = 1).
Remedy Inhibit motor changeover (P1013 = 0)
Change over into the closedloop speed controlled mode (P0700 = 1)
751 Speed controller gain too high
Cause P gain, speed controller for the lower speed range (P1407) and the upper
speed range (1408) were selected to be too high.
Remedy Reduce the P gain of the speed controller.
Only optimized with the adaption disabled (P1413 = 0). The P gain (P1407) is
then effective over the complete speed range. After the optimum setting has
been found, adaption can be reenabled (P1413 = 1) and the P gain
optimized for the upper speed range (P1408).

756 Invalid speed hysteresis of the current setpoint smoothing
Cause The hysteresis of the speed for the current setpoint smoothing (P1246) may
not be greater than the threshold speed of the hysteresis (P1245), as
otherwise a negative lower speed would be obtained.
Remedy P1246 (standard value: 50 [RPM]) must be entered lower than the threshold
for the speeddependent setpoint smoothing (P1245, standard value: 4 000
[RPM]).
757 PZD config.: illegal frame no. in P0922
Cause The frame number set in P0922 is illegal or impermissible for the operating
mode currently selected via P0700.
Remedy Check P0922 and enter valid value.
Acknowledge / Stop POWER ON / STOP II
759 Encoder/motor types do not match
Cause A linear motor was selected, and no linear scale configured (P1027.4 = 0).
A rotating motor was selected and a linear scale configured (P1027.4 = 1).
A resolver has been selected the pole pair number (P1018) of which is illegal.
A pole pair number =1 or the pole pair number of the motor (P1112) is
admissible.
Remedy Parameterize the encoder type corresponding to the motor type and the
control module.
760 Pole pair width/scale graduations cannot be represented
internally
Cause For linear motors, the equivalent (internal) pole pair number and (internal)
encoder pulse number are calculated from the pole pair width and grid
spacing data. In this case, one or x pole pair widths must be an integer
multiple of the encoder pulse number. This error message is output if the
result of pole pair width/line division * x (up to x=16) is not an integer number,
or if the calculated internal encoder pulse number is too high.
A result with a tolerance of +/ 0.001 absolute is interpreted to be an integer.
Remedy Long travel paths:
A linear measuring system with an encoder mark number that is an integral
divisor of x* pole pair widths should be used.
Short travel paths:
For short travel, only a low error can accumulate which has hardly any effect
on the maximum achievable force and on the temperature rise, if the encoder
pulse number fits with a deviation of more than +/0.001 in the pole pair
width. We then recommend that the pole pair width is slightly changed:
Example: Pole pair width: 56.8 mm, grid spacing: 2.7 micrometers => pole
pair number = 1, encoder lines = 21037.037 => error Resolve the error by
entering a pole pair width = 56.7999 mm.
=> pole pair number = 1, encoder lines = 21037.0 => no error

761 P0892 cannot be used with this measuring system
Cause For incremental measuring systems with sin/cos 1 Vpp without EnDat
interface, a division factor cannot be set using P0892.
Remedy Set P0892 to 0 (factor, angular encoder pulse number/encoder pulse
number).
762 P0893 cannot be used with this measuring system
Cause For incremental measuring systems with sin/cos 1 Vpp without EnDat
interface and for linear measuring systems with sin/cos 1 Vpp with En-Dat
interface, a zero pulse offset cannot be set via P0893.
Remedy Set P0893 (angular encoder zero pulse offset) to 0.
764 Multiple assignment of terminal A or B (P0890)
Cause When selecting 3 in P0890, from drive A or B (setpoint at terminal A and
actual value at terminal B), it was identified, that terminal A or B were already
being used by another drive. Thus, this configuration is not possible.
Remedy Check the configuration of terminals A and B in P0890 and eliminate multiple
assignments of both drives.
765 P0890 and P0891 configure both setpoint inputs
Cause An actual value coupling is switched in (P0891 = 1) for drive B.
Simultaneously, for the same drive, terminal A or B is parameterized as
position setpoint input (P0890 = 2 or 3).
Remedy Check the configuration of terminals A and B in P0890, compare with P0891
and eliminate multiple setpoint sources.
766 Blocking frequency > Shannon frequency
Cause The bandstop frequency of a speed setpoint filter is greater than the
Shannon sampling frequency from the sampling theorem.
Remedy The bandstop frequency for P1514, filter 1 and P1517 for filter 2 must be less
than the inverse of two speed controller cycles (1/2*P1001*31.25
microseconds).
767 Natural frequency > Shannon frequency
Cause The natural frequency of a speed setpoint filter is greater than the Shannon
sampling frequency from the sampling theorem.
Remedy The natural frequency of a speed setpoint filter must be lower than the
reciprocal of two speed controller cycles.
Speed setpoint filter 1:
P1520 * 0.01 * P1514 < 1 / ( 2 * P1001 * 31.25 microseconds) Speed
setpoint filter 2: P1521 * 0.01 * P1517 < 1 / ( 2 * P1001 * 31.25
microseconds)

768 Numerator bandwidth > twice the blocking frequency
Cause The numerator bandwidth of a current or speed setpoint filter is greater than
twice the bandstop frequency. This alarm is only generated for the general
bandstop, if the following is valid: Speed setpoint filter 1: P1516 > 0.0 or
P1520 <> 100.0 Speed setpoint filter 2: P1519 > 0.0 or P1521 <> 100.0
Current setpoint filter 1: P1212 > 0.0 Current setpoint filter 2: P1215 > 0.0
Remedy The numerator bandwidth must be less than twice the bandstop frequency.
Current setpoint filter 1: P1212 <= 2 * P1210 Current setpoint filter 2: P1215
<= 2 * P1213 Current setpoint filter 3: P1218 <= 2 * P1216 Current setpoint
filter 4: P1221 <= 2 * P1219 Speed setpoint filter 1: P1516 <= 2 * P1514
Speed setpoint filter 2: P1519 <= 2 * P1517
769 Denominator bandwidth > twice the natural frequency
Cause The denominator bandwidth of a current or speed setpoint filter is greater
than twice the natural frequency. This alarm is only generated for the general
bandstop, if the following is valid: Speed setpoint filter 1: P1516 > 0.0 or
P1520 <> 100.0 Speed setpoint filter 2: P1519 > 0.0 or P1521 <> 100.0
Remedy The denominator bandwidth of a current or speed setpoint filter must be less
than twice the natural frequency.
Speed setpoint filter 1: P1515 <= 2 * P1514 * 0.01 * P1520 Speed setpoint
filter 2: P1518 <= 2 * P1517 * 0.01 * P1521 Current setpoint filter 1: P1211
<= 2 * P1210 Current setpoint filter 2: P1214 <= 2 * P1213 Current setpoint
filter 3: P1217 <= 2 * P1216 Current setpoint filter 4: P1220 <= 2 * P1219
770 Format error
Cause The calculated bandstop filter coefficients cannot be represented in the
internal format.
Remedy Change filter setting.
771 Induction motor oper.: drive converter frequency motor \%d
not permissible
Cause In induction motor operation (selected by P1465 < P1146), drive converter
frequencies of 4 or 8 kHz are permissible.
Remedy change P1100
cancel induction motor operation (P1465 > P1146)
772 Induction motor oper.: speed controller gain, motor \%d too
high
Cause The P gain of the speed controller (P1451) is too high.
Remedy For the speed controller, enter a lower value for the P gain (P1451).

773 Not permissible to active analog input
Cause For this particular hardware version, it is not permissible to activate the
analog input.
Remedy Use the 611U board.
774 Induction motor oper.: changeover speed motor \%d not
permissible
Cause For mixed operation (with / without encoder) P1465 > 0, only closedloop
controlled induction motor operation is permissible (P1466 <= P1465).
Remedy Eliminate error by selecting pure induction motor operation (P1465 = 0) or by
canceling induction motor openloop controlled operation (P1465 > P1466).
777 Current for the rotor position identification too high
Cause A current was parameterized in P1019, which is greater than the current
which is permissible for the motor and the power section used.
Remedy Reduce the current via P1019.
778 Impermissible converter frequency for rotor position ID
Cause When selecting the rotor position identification (P1019), drive converter
frequencies (P1100) of 4 or 8 kHz are permissible.
Remedy Change the drive converter frequency or cancel the rotor position
identification.
779 Motor moment of inertia, motor \%d invalid
Cause The motor moment of inertia (P1117) is incorrect (less than/equal to zero).
Remedy Enter the valid motor moment of inertia for the motor used, in P1117.
Thirdparty motor:
The motor moment of inertia should be determined from a motor data sheet.
Siemens motor:
The characteristic motor data should be determined from the motor code
(P1102).
780 Noload current, motor > rated motor current (motor \%d)
Cause The motor noload current (P1136) has been parameterized greater than the
rated motor current (P1103).
Remedy Enter the valid currents for the motor used in P1136 and P1103.
Thirdparty motor:
The required currents should be determined using a motor data sheet.
Siemens motor: The currents are determined using the motor code (P1102).

781 Noload current, motor \%d > rated power section current
Cause The motor noload current (P1136) has been set to higher values than the
rated power section current. before SW 2.4 the following is valid: Rated
power section current = P1111 from SW 2.4 the following is valid: Rated
power section current = P1111 * P1099
Remedy Enter the valid current for the motor used in P1136.
Thirdparty motor:
The required currents should be determined using a motor data sheet.
Siemens motor: The currents are determined using the motor code (P1102).
Reduce the power section pulse frequency P1100. Use a higherrating
power section (recommission).
782 Reactance motor \%d invalid
Cause The stator leakage reactance (P1139) or the rotor leakage reactance (P1140)
or the magnetizing reactance (P1141) of the motor is incorrect (less
than/equal to zero).
Remedy Determine the stator, rotor leakage reactance and magnetizing reactance of
the motor used and enter in P1139, P1140 and P1141. Thirdparty motor:
The values should be determined from a motor data sheet.
Siemens motor:
The values are determined from the motor code (P1102).
783 Rotor resistance, motor \%d invalid
Cause The rotor resistance (P1138, cold) of the motor is incorrect (less than/ equal
to zero).
Remedy Determine the cold rotor resistance of the motor used and enter in P1138.
Thirdparty motor: The following parameters may have incorrect values:
P1001 (speed controller cycle) P1134 (rated motor frequency) P1138 (rotor
resistance) P1139 (leakage stator reactance) P1140 (leakage rotor
reactance) Check parameters and if required correct using a motor data
sheet.
Siemens motor:
The rotor resistance when cold is determined using the motor code (P1102).
784 Noload voltage, motor \%d invalid

Cause Error in noload voltage P1135: P1135 <= 0 or P1135 > P1132 or
P1135 * P1142 / P1400 + Vser.react. > 450V. With Vser.react. = 0.181 *
P1136 * P1142 * P1119
Remedy Determine the noload voltage of the installed motor and enter this in P1135.
Thirdparty motor: The following parameters may have incorrect values:
P1119 (inductance of the series reactor) P1132 (rated motor voltage) P1135
(noload motor voltage) P1400 (rated motor speed) P1142 (threshold speed
for field weakening) P1136 (noload motor current) Check parameters and if
required correct using a motor data sheet.
Siemens motor:
The noload voltage is determined from the motor code (P1102).

785 Noload current, motor \%d invalid
Cause The noload current (P1136) of the motor is incorrect (less than/equal to
zero).
Remedy Determine the noload current of the installed motor and enter in P1136.
Thirdparty motor: The noload current should be determined from a motor
data sheet.
Siemens motor:
The noload current is determined from the motor code (P1102).
786 Fieldweakening speed, motor \%d invalid
Cause The threshold speed for field weakening for induction motors (P1142) is
incorrect (less than/equal to zero).
Remedy Determine the threshold speed for field weakening for the motor used and
enter in P1142. Thirdparty motor: The field weakening speed should be
determined from a motor data sheet.
Siemens motor:
The field weakening speed is determined from the motor code (P1102).
787 Induction motor oper.: feedforward control gain motor \%d
cannot be displayed
Cause The feedforward control gain for induction motors cannot be represented in
the internal numerical format if the motor moment of inertia and rated motor
torque were unfavorably selected.
Remedy Operation without encoder:
Reduce the encoder pulse number (P1005), as this is used in the internal
numerical format.
Operation with encoder:
Reduce the speed controller cycle (P1001).
788 P0891 for drive B only
Cause An actualvalue link has been activated (P0891 = 1) for drive A. The
hardware does not permit this setting.
Remedy Set P0891 to 0 for drive A.
789 Setpoint transfer SimoCom U ==> drive interrupted
Cause The setpoint transfer from SimoCom U to the drive was interrupted, i.e. there
is no longer an online connection. The Master Control was returned to the
drive.
Communication between the two communication partners was faulty. When
traversing the drive via SimoCom U, other functions were executed on the
PG/PC (e.g. open online help, open file), so that the drive can only be
irregularly supplied from SimoCom U.
Remedy Check whether SimoCom U is still operating correctly, if required, restart
Check whether the communication connection is OK, if required, replace the
connecting cable When in the online mode, do not select any time
intensive functions

790 Illegal operating mode. Supplementary info: \%u
Cause The selected operating mode (P0700) is not permitted for this module
or axis.
Supplementary info = 0x1:
Operating mode ==0 selected on the 1st axis
POSITIONING operating mode selected for the Nset control module
Operating mode is not possible with this firmware release
Remedy For supplementary info 1:
Select valid operating mode (P0700 > 0)
For supplementary info 2:
Select Nset operating mode or use a positioning module.
For supplementary info 3:
Use a firmware release which supports this operating mode.
791 TTL encoder interface incorrectly parameterized
Cause The TTL encoder interface may only be parameterized as follows for
this particular hardware version:
Drive A: P0890 = 0 or 4, 0: Interface inactive, 4: TTL encoder input
Drive B: P0890 = 0
Remedy Set P0890 to permissible value.
797 Error in center frequency measurement
Cause The speed was too high during the center frequency measurement
(current calibration). The center frequency is measured automatically at
runup, or when the pulses are inhibited.
Remedy Power up the drive converter if the motor runs at a reduced speed.
798 Measured value memory active
Cause The measuredvalue memory was active during powerup.
Remedy Run up again.
799 FEPROM backup and HW Reset required
Cause Parameters were recalculated. Parameters must be saved and the
module run up again after this new calculation.
Remedy The newly calculated data should be saved in the FEPROM. The new
parameters become effective the next time that the module runs up!
802 Drive rotates in response to angular encoder output
parameters
Cause The drive was not stationary as the zero pulse offset was programmed
on the angular encoder interface. Low speeds are not critical, but the
inaccuracy of the zero pulse position increases in proportion to speed.
Remedy Ensure that the drive is at a standstill, or take into account a higher in-
accuracy of the zero pulse.
Acknowledge / Stop not required / STOP VII

804 Controller enable or on/off 1(edge) or on/off 2/3 mis-
sing
Cause When starting a traversing block, the controller enable is not set, i.e.
one of the following signals is missing:
Terminal 64
Terminal 65.x
PROFIBUS control signals (STW1.0: ON / OFF 1 (edge), STW1.2: E
/ OFF 3)
PC enable (SimoCom U)
Remedy Set the missing signal, and then restart the traversing block, or output
edge via Profibus.
805 Pulse enable missing
Cause When starting a traversing block, the pulse enable is not set, i.e. one of
the following signals is missing:
terminal 48 (NE module)
terminal NS1/NS2 (NE module)
terminal 63 (NE module)
terminal 663 (control module)
Remedy Set the missing enable signal and then restart the traversing block.
806 OC/reject traversing task missing
Cause When starting a traversing block, the operating condition / reject tra-
versing task input signal is not set.
Remedy Set the operating condition / reject traversing task input signal and
then restart the traversing block.
807 OC/intermediate stop missing
Cause When starting a traversing block the operating condition / intermediate
stop input signal is not set.
Remedy Set the operating condition / intermediate stop input signal and then
restart the traversing block.
808 Reference point not set
Cause When starting a traversing block, a reference point is not set.
Remedy Execute referencing or set a reference point using the set reference
point input signal.
809 Parking axis selected
Cause When a traversing block is started, or when referencing is started, the
parking axis function is selected.
Remedy Cancel the parking axis function and then restart the required func-
tion.

814 Alarm threshold, motor overtemperature (P1602)
Cause The motor temperature is sensed via a temperature sensor (KTY84)
and evaluated on the drive side. This alarm is output if the motor tem-
perature reaches the alarm threshold motor overtemperature (P1602).
Remedy Avoid many acceleration and braking operations which follow one
another quickly.
Check whether the motor output is sufficient for the drive, otherwise
use a higher output motor, possibly in conjunction with a higherrating
power section.
Check the motor data. The motor current could be too high due to
incorrect motor data.
Check the temperature sensor.
Check the motor fan.
815 Heatsink temperature, prealarm
Cause The heatsink temperature of the power section is sensed using a ther-
mosensor on the main heatsink. If the overtemperature condition re-
mains, then the drive shuts down after approx. 20 s.
Remedy Improve the drive module cooling, e.g. using:
Higher airflow in the switching cabinet, possibly cool the ambient air
of the drive modules
Avoid many acceleration and braking operations which follow quickly
one after the other
Check that the power section for the axis/spindle is adequate, other-
wise use a higherrating module
Ambient temperature too high (refer to the Planning Guide)
Permissible installation altitude exceeded (refer to the Planning
Guide)
Pulse frequency too high (refer to the Planning Guide)
Check and, if required, replace the fan (external fan for 300/400 A
module)
Maintain the minimum clearance above and below the power section
(refer to the Planning Guide)
816 Resolver sensing at its limit
Cause At runup, the speed with an existing resolver evaluation was extremely
high. It is possible that this was not the actual speed, and that the
resolver was not connected to the measuring circuit input.
Remedy Insert the measuring circuit connector and enter a reset.

829 PROFIBUS: Illegal parameterization received
Cause An illegal parameterizing frame was received via PROFIBUS. Cyclic
data transfer cannot start.
Causes:
The parameterizing frame is inadmissibly long. The parameterizing
frame has an illegal structure.
Selection of synchronous operation without having inserted a suitable
option module (P875=4).
Illegal clocks or clock combinations have been parameterized for
synchronous mode.
Remedy Check the bus configuration at the master, and if required correct the
parameterization.
830 PROFIBUS: Illegal configuration received
Cause An illegal configuration frame was received via PROFIBUS. Cyclic data
transfer cannot start.
Causes:
More axes were configured in the master than are actually physically
available in the power section.
The number of axes configured in the master is not equal to the
number of axes activated via P0875.
The received configuration frame is incomplete.
It was not possible to determine a legal PPO type from the
configuration frame.
Calculated I/O lengths are inconsistent (internal error).
Remedy Check the bus configuring at the master and if required, select a
permissible PPO type.
831 PROFIBUS is not in the data transfer condition

Cause The PROFIBUS is not in a data transfer status (data exchange) or data
transfer was interrupted.
Causes:
The master has not yet run up, or has not yet established a
connection to the slave.
The bus addresses differ in the master configuring and slave parame-
terization.
The bus connection has been physically interrupted. An illegal
configuration was received.
Remedy Master, check the assignment of bus addresses and bus connection.

832 PROFIBUS not clocksynchronous with the master
Cause The PROFIBUS is in a data transfer status (data exchange) and has
been selected via the parameterizing frame of synchronous operation.
It could not yet be synchronized to the clock preset by the master resp.
to the master signoflife.
Causes:
The master does not send an equidistant global control frame
although clock synchronism has been selected via the bus
configuration. The master increments its signoflife (STW2 Bits 12
15) not in the configured time frame Tmapc.
Remedy Check master application and bus configuration
864 Parameterization error in speed controller adaptation
Cause The upper adaption speed (P1412) was parameterized with a lower
value than the lower adaption speed (P1411).
Remedy P1412 must contain a higher value than P1411.
865 Invalid signal number
Cause The signal number for the analog output is not permissible.
An analog value can be output for diagnostics, service and optimization tasks (terminal 75.x/15,
16.x/15, DAU1, DAU2).
Remedy Enter a valid signal number (refer to the SIMODRIVE 611 universal
Description of Functions).
866 Parameterizing error, current controller adaptation
Cause For the current controller adaptation, the upper current limit (P1181)
was parameterized with a lower value than the lower current limit
(P1180).
Adaptation is deactivated when the parameterizing error is output.
Remedy P1181 must contain a higher value than P1180.
867 Generator mode: Response voltage > shutdown
threshold
Cause The sum of the values in P1631 + P1632 is greater than the value in
P1633.
Remedy Appropriately change P1631, P1632 and P1633.
868 Generator mode: Response voltage > monitoring
threshold
Cause The input value for the threshold voltage (P1631) is greater than the
value in P1630.
Remedy Change the drive parameters.

869 Reference point coordinate limited to modulo range
Cause The reference point coordinate is internally limited to the modulo range.
Remedy Enter a value in P0160 which lies within the modulo range (P0242).
870 Jerk: jerk time is limited

Cause When calculating the jerk time T from the acceleration a and the jerk r,
the result was an excessively high jerk time, so that the time is limited
internally.
The following is valid: T = a/r, where a: Acceleration (higher value from
P0103 and P0104) r: Jerk (P0107)
Remedy Increase jerk (P0107)
Reduce maximum acceleration (P0103) or maximum deceleration
(P0104)
871 Induction motor operation: drive converter frequency
motor not permissible
Cause In induction motor operation (selected by P1465 < P1146), drive
converter frequencies of 4 or 8 kHz are permissible.
Remedy change P1100
cancel induction motor operation (P1465 > P1146)
875 Axial deviations in fixed voltage
Cause For the axes of a drive module, an unequal fixed voltage (P1161) has
been set. As a fixed voltage <> 0 replaces the DC link voltage
measured value, but the DC link voltage is only measured once for all
drives of a drive module, the fixed voltage on all module axes must be
equal, before it is accepted.
Remedy Set the same fixed voltage (P1161) on all module axes.
876 Input Ix.x assigned function >=50
Cause Only function numbers less than 50 may be used in the operating mode
speed / torque setpoint.
Remedy Change P0700 (operating mode) or enter a function number less than
50 in P0660, P0661 etc.
877 Output Ox.x assigned function number >= 50
Cause Only function numbers less than 50 may be used in the operating mode
speed / torque setpoint.
Remedy Change P0700 (operating mode) or enter a function number less than
50 in P0680, P0681 etc.

878 Input I0.x not parameterized as equivalent zero mark
Cause When entering an external signal as zero mark equivalent (P0174 = 2)
the input terminal I0.x must be assigned the zero mark equivalent
function (fct. No.: 79).
Remedy Set P0660 to 79.
879 Time constant deadtime, speed feedforward control
(P0205:\%u) too high
Cause P0205 may not exceed two position controller cycles (s. P1009). Higher
values will be internally limited.
Remedy Reduce P0206 to a maximum of two position controller cycles. An
additional delay can be parameterized via P0206.
881 PZD config.: illegal signal no. in P0915
Cause An undefined or illegal signal number in the current operating mode
(P0700) was identified for the process data software.
Remedy Correct P0915:17
882 PZD config.: illegal double word signal no. in P0915
Cause For signals with double words (length = 32 bits), the corresponding
signal identifier must be configured twice for adjacent process data. The
following subparameter must therefore also be parameterized with the
same signal number.
883 PZD config.: illegal signal no. in P0916
Cause An undefined or illegal signal number in the current operating mode
(P0700) was identified for the process data software.
884 PZD config.: illegal double word signal no. in P0916
Cause For signals with double words (length = 32 bits), the corresponding
signal identifier must be configured twice for adjacent process data. The
following subparameter must therefore also be parameterized with the
same signal number.
885 P1261 greater than 100.0 % not permissible
Cause P1261 greater than 100.0 % is not permissible for permanentmagnet
synchronous motors with field weakening (PE spindle, P1015 = 1). It is
internally limited to 100.0 %.
Remedy Set P1261 to max. 100.0 %.

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Quick Startup Guide for

SIMODRIVE 611 Universal

Section 1: Setup the hardware

Section 2: Parameterization of the drive

Section 3: Parameterization with the display and operator unit

Section 4: Parameterization with SimoComU

Section 5: Terminology Glossary

Section 6: Troubleshooting & FAQ

Version 1.0 December 1, 2000 Page 1 of 96 DROM 02066

with the described hardware and software. However, deviations cannot be

completely ruled-out, so we cannot guarantee complete conformance.

However, the information in this document is regularly checked and the

necessary corrections will be included in subsequent editions. We are

thankful for any recommendations or suggestions.

e-mail: Drive Solutions@sea.siemens.com

Version 1.0 December 1, 2000 Page 2 of 96 DROM 02066

Perfect and safe operation of this equipment assumes professional transport,

Version 1.0 December 1, 2000 Page 3 of 96 DROM 02066

1.2 DC-link bus

1.3 24V electronic power supply

1.4 Shield terminal plates

Version 1.0 December 1, 2000 Page 4 of 96 DROM 02066

Picture 1-1 Setup

Version 1.0 December 1, 2000 Page 5 of 96 DROM 02066

Picture 1-2 DC-link

1.3 24V electronic power supply

Picture 1-3 24V electronic power supply

Version 1.0 December 1, 2000 Page 6 of 96 DROM 02066

Picture 1-4 Shield terminal plate

Version 1.0 December 1, 2000 Page 7 of 96 DROM 02066

2.1 General Information

2.2 Operating status of the drive

2.3 Preparing commissioning

Version 1.0 December 1, 2000 Page 8 of 96 DROM 02066

You can parameterize SIMODRIVE 611 universal as follows:

2.2 Operating status of the drive

Operating statuses of the display unit

Version 1.0 December 1, 2000 Page 9 of 96 DROM 02066

The SIMODRIVE drive group has been configured.

Before start-up check following tasks:

Version 1.0 December 1, 2000 Page 10 of 96 DROM 02066

3.1 Basic commissioning

3.2 Controller optimization

3.3 Setting of the drive-functions

Version 1.0 December 1, 2000 Page 11 of 96 DROM 02066

If the drive was already commissioned perform the following steps

Remove write protection

Establish the initialization status

Start to write into the FEPROM, wait until the

Version 1.0 December 1, 2000 Page 12 of 96 DROM 02066

Power module code no. Only set, if there is

Motor code number For code see table 3.2.

Encoder code number

PROFIBUS node address. Only if PROFIBUS

3.2.1 Optimization of the speed and current controller

Remove write protection

Increase the sub-parameter 0 (proportional gain Kp) until

Reduce the sub-parameter 0 (proportional gain Kp) until

In sup-parameter 0 the integral action time TN can be