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Climate Master Installation Manuals

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H&V Products

Tranquility 27™ (TT) Series


Tranquility 20™ (TS) Series
Genesis Packaged (GS) Series

Residential Horizontal & Vertical


Packaged Geothermal Heat Pumps

Installation, Operation &


Maintenance Instructions
97B0045N01
Revision: 22 Dec, 2008

Table of Contents
Model Nomenclature 3 ECM Blower Control 24-25
Storage 4 Blower Data 26-30
Pre-Installation 3 CXM Controls 31
Horizontal Unit Installation 5 CXM Controls Features 32-34
Field Conversion of Air Discharge 7 Unit Start-Up and Operating Conditions 35
Condensate Piping Installation 8 Unit and System Checkout Procedure 36
Duct System Installation 8 Unit Start-Up Procedure 36-37
Vertical Unit Installation 9 Coax Pressure Drop Table 38
Water Connections 11 Operating Conditions 39-43
Ground Loop Applications 11-12 Preventive Maintenance 44
Open Loop - Ground Water Systems 13-14 Troubleshooting 45-46
Water Quality Standards 15 Functional & Performance Troubleshooting 47-48
Hot Water Generator 16-17 Refrigerant Circuit Diagram 49
Electrical - Line Voltage 18-19 Revision Log 52
Power Wiring 19-20
Electrical - Low Voltage Wiring 21
Low Water Temperature Cutout Selection 21
Water Valve Wiring 22
Thermostat Wiring 23
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Model Nomenclature: General Overview For All H & V Series

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

TS V 0 1 8 A G C 0 0 C L T S
SERIES: STANDARD:
TT = Tranquility 27TM Two-Stage - S = STANDARD
EarthPure® (R-410A)
TS = Tranquility 20TM Single-Stage
EarthPure® (R-410A) SUPPLY AIR FLOW & MOTOR OPTION:
GS = Genesis Series - R22 OPTION SUPPLY CONFIGURATION MOTOR
T TOP TSV/GSV PSC*
CONFIGURATION: D DOWN TSD/GSV PSC*
V = VERTICAL UPFLOW B BACK TSH/GSH PSC*
H = HORIZONTAL S STRAIGHT TSH/GSH PSC*
D = VERTICAL DOWNFLOW
(D N/A for GS Series - See Digit 14) K TOP TSV ECM
N DOWN TSD ECM
P BACK TSH ECM
UNIT SIZE, MBtuh: W STRAIGHT TSH ECM
* PSC MOTOR N/A FOR TT SERIES
REVISION LEVEL: THIS SELECTION IS FOR BOTH PSC & ECM FOR GS SERIES

VOLTAGE:
G = 208-230/60/1 RETURN AIR:
L = LEFT RETURN
CONTROLS: R = RIGHT RETURN
C = CXM
E = CXM w/ECM Fan (GS only) HEAT EXCHANGER OPTIONS:
D = DXM+
Coated Air Coil
Copper Cupro-Nickel
CABINET:
0 = RESIDENTIAL CLASS Standard A J
ClimaDry * D N/A
Notes HOT WATER GENERATOR OPTIONS:
+ = Only Available With ClimaDry Option
0 = NONE
* = Not Available On DownFlow Units 1 = HWG W/INTERNAL PUMP

NOTE: Some options/configurations not available on all series. Please consult Specification Catalogs for model specific options. Rev.: 04/21/08B

NOTE: Above model nomenclature is a general reference. Consult individual specification sections for detailed information.

Safety CAUTION: Indicates a potentially hazardous situation or an


Warnings, cautions and notices appear throughout this unsafe practice, which if not avoided could result in minor or
manual. Read these items carefully before attempting any moderate injury or product or property damage.
installation, service or troubleshooting of the equipment.
NOTICE: Notification of installation, operation or
DANGER: Indicates an immediate hazardous situation, which maintenance information, which is important, but which is
if not avoided will result in death or serious injury. DANGER not hazard-related.
labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation, which WARNING!


if not avoided could result in death or serious injury.
WARNING! All refrigerant discharged from this unit must be
recovered WITHOUT EXCEPTION. Technicians must follow
industry accepted guidelines and all local, state, and federal
WARNING! statutes for the recovery and disposal of refrigerants. If a
WARNING! Verify refrigerant type before proceeding. Units compressor is removed from this unit, refrigerant circuit oil will
are shipped with R-22, R-407c and R-410A (EarthPure®) remain in the compressor. To avoid leakage of compressor oil,
refrigerants. The unit label will indicate which refrigerant is refrigerant lines of the compressor must be sealed after it is
provided. The EarthPure® Application and Service Manual removed.
should be read and understood before attempting to service
refrigerant circuits with R-407c or R-410A.
CAUTION!
CAUTION! To avoid equipment damage, DO NOT use
WARNING! these units as a source of heating or cooling during the
WARNING! To avoid the release of refrigerant into the construction process. The mechanical components and
atmosphere, the refrigerant circuit of this unit must be filters will quickly become clogged with construction dirt
serviced only by technicians who meet local, state, and and debris, which may cause system damage.
federal proficiency requirements.

w w w. c l i m a t e m a s t e r. c o m 3
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

General Information

Inspection compressor rides freely on the springs. Remove shipping


Upon receipt of the equipment, carefully check the shipment restraints.
against the bill of lading. Make sure all units have been 7. REMOVE COMPRESSOR SUPPORT PLATE 1/4”
received. Inspect the packaging of each unit, and inspect each SHIPPING BOLTS (2 on each side) TO MAXIMIZE
unit for damage. Insure that the carrier makes proper notation VIBRATION AND SOUND ATTENUATION (R22
of any shortages or damage on all copies of the freight bill and units only).
completes a common carrier inspection report. Concealed 8. Some airflow patterns are field convertible (horizontal
damage not discovered during unloading must be reported units only). Locate the airflow conversion section of this
to the carrier within 15 days of receipt of shipment. If not filed IOM.
within 15 days, the freight company can deny the claim without 9. Locate and verify any hot water generator (HWG),
recourse. Note: It is the responsibility of the purchaser to file hanger, or other accessory kit located in the compressor
all necessary claims with the carrier. Notify your equipment section or blower section.
supplier of all damage within fifteen (15) days of shipment.

Storage
Equipment should be stored in its original packaging in a
clean, dry area. Store units in an upright position at all times. CAUTION!
Stack units a maximum of 3 units high.
CAUTION! DO NOT store or install units in corrosive
environments or in locations subject to temperature or
Unit Protection
humidity extremes (e.g., attics, garages, rooftops, etc.).
Cover units on the job site with either the original packaging
Corrosive conditions and high temperature or humidity can
or an equivalent protective covering. Cap the open ends of
significantly reduce performance, reliability, and service life.
pipes stored on the job site. In areas where painting, plastering,
Always move and store units in an upright position. Tilting
and/or spraying has not been completed, all due precautions
units on their sides may cause equipment damage.
must be taken to avoid physical damage to the units and
contamination by foreign material. Physical damage and
contamination may prevent proper start-up and may result in NOTICE! Failure to remove shipping brackets from spring-
costly equipment clean-up. mounted compressors will cause excessive noise, and could
cause component failure due to added vibration.
Examine all pipes, fittings, and valves before installing any of
the system components. Remove any dirt or debris found in
or on these components. CAUTION!
Pre-Installation CAUTION! CUT HAZARD - Failure to follow this caution
Installation, Operation, and Maintenance instructions may result in personal injury. Sheet metal parts may have
are provided with each unit. Horizontal equipment is sharp edges or burrs. Use care and wear appropriate
designed for installation above false ceiling or in a ceiling protective clothing, safety glasses and gloves when
plenum. Other unit configurations are typically installed handling parts and servicing heat pumps.
in a mechanical room. The installation site chosen should
include adequate service clearance around the unit. Before
unit start-up, read all manuals and become familiar with the
unit and its operation. Thoroughly check the system before
operation.

Prepare units for installation as follows:


1. Compare the electrical data on the unit nameplate with
ordering and shipping information to verify that the
correct unit has been shipped.
2. Keep the cabinet covered with the original packaging
until installation is complete and all plastering, painting,
etc. is finished.
3. Verify refrigerant tubing is free of kinks or dents and that
it does not touch other unit components.
4. Inspect all electrical connections. Connections must be
clean and tight at the terminals.
5. Remove any blower support packaging (water-to-air
units only).
6. Loosen compressor bolts on units equipped with
compressor spring vibration isolation until the

4 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Horizontal Installation

NOTICE! Failure to remove shipping brackets from spring- Mounting Horizontal Units
mounted compressors will cause excessive noise, and could Horizontal units have hanger kits pre-installed from the
cause component failure due to added vibration. factory as shown in figure 1. Figure 3 shows a typical
horizontal unit installation.

Horizontal heat pumps are typically suspended above a


Horizontal Unit Location
ceiling or within a soffit using field supplied, threaded rods
Units are not designed for outdoor installation. Locate
sized to support the weight of the unit.
the unit in an INDOOR area that allows enough space for
service personnel to perform typical maintenance or repairs
Use four (4) field supplied threaded rods and factory
without removing unit from the ceiling. Horizontal units
provided vibration isolators to suspend the unit. Hang the
are typically installed above a false ceiling or in a ceiling
unit clear of the floor slab above and support the unit by the
plenum. Never install units in areas subject to freezing or
mounting bracket assemblies only. DO NOT attach the unit
where humidity levels could cause cabinet condensation
flush with the floor slab above.
(such as unconditioned spaces subject to 100% outside air).
Consideration should be given to access for easy removal of
Pitch the unit toward the drain as shown in Figure 2 to
the filter and access panels. Provide sufficient room to make
improve the condensate drainage. On small units (less
water, electrical, and duct connection(s).
than 2.5 tons/8.8kW) ensure that unit pitch does not cause
condensate leaks inside the cabinet.
If the unit is located in a confined space, such as a closet,
provisions must be made for return air to freely enter the
space by means of a louvered door, etc. Any access panel Figure 1: Hanger Bracket
screws that would be difficult to remove after the unit is 3/8" [10mm] Threaded
installed should be removed prior to setting the unit. Refer to Rod (by others)
Figure 3 for an illustration of a typical installation. Refer to unit
Vibration Isolator
specifications catalog for dimensional data. (factory supplied)

Conform to the following guidelines when selecting


unit location:
1. Provide a hinged access door in concealed-spline or Washer
plaster ceilings. Provide removable ceiling tiles in T-bar (by others)
or lay-in ceilings. Refer to horizontal unit dimensions for Double Hex Nuts
specific series and model in unit specifications catalog. (by others)
Size the access opening to accommodate the service
technician during the removal or replacement of the
compressor and the removal or installation of the unit
itself.
2. Provide access to hanger brackets, water valves and
fittings. Provide screwdriver clearance to access panels,
discharge collars and all electrical connections. Figure 2: Horizontal Unit Pitch
3. DO NOT obstruct the space beneath the unit with piping,
electrical cables and other items that prohibit future
removal of components or the unit itself.
4. Use a manual portable jack/lift to lift and support the 1/4" [6.4mm]
weight of the unit during installation and servicing. for drainage

The installation of water source heat pump units and all


associated components, parts and accessories which make
up the installation shall be in accordance with the regulations
of ALL authorities having jurisdiction and MUST conform to
Drain
all applicable codes. It is the responsibility of the installing Connection
contractor to determine and comply with ALL applicable
codes and regulations.

w w w. c l i m a t e m a s t e r. c o m 5
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Horizontal Installation

Figure 3: Typical Horizontal Unit Installation

3/8" [10mm] threaded rods


(by others)

Return Air
Thermostat
Wiring Stainless steel braid hose
with integral "J" swivel
Power Wiring
Optional Balancing Valve

Supply Air Optional Low Pressure Drop Water


Control Valve
(can be internally mounted
on some models)
Unit Power
Building
Loop
Insulated supply duct with Flexible Duct
Connector
at least one 90 deg elbow
Unit Power Water Out
to reduce air noise Disconnect Water In
(by others)
Ball Valve with optional
Unit Hanger
integral P/T plug

Air Coil NOTICE! Failure to remove shipping brackets from spring-


To obtain maximum performance, the air coil should be mounted compressors will cause excessive noise, and could
cleaned before start-up. A 10% solution of dishwasher cause component failure due to added vibration.
detergent and water is recommended for both sides of the
coil. A thorough water rinse should follow. UV based anti-
bacterial systems may damage e-coated air coils.

6 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Field Conversion of Air Discharge

Overview Figure 4: Left Return Side to Back


Horizontal units can be field converted between side Remove Screws
Water
(straight) and back (end) discharge using the instructions Connection End

below.
Return Air

Note: It is not possible to field convert return air between


left or right return models due to the necessity of
refrigeration copper piping changes.

Preparation
It is best to field convert the unit on the ground before Side Discharge
hanging. If the unit is already hung it should be taken down
Water
for the field conversion. Connection End

Rotate
Side to Back Discharge Conversion Return Air

1. Place unit in well lit area. Remove the screws as shown in


Figure 4 to free top panel and discharge panel.
2. Lift out the access panel and set aside. Lift and rotate
the discharge panel to the other position as shown,
being careful with the blower wiring.
3. Check blower wire routing and connections for tension or
contact with sheet metal edges. Reroute if necessary.
4. Check refrigerant tubing for contact with Move to Side

other components.
5. Reinstall top panel and screws noting that the location Water
Connection End
Replace Screws

for some screws will have changed.


6. Manually spin the fan wheel to insure that the wheel is
not rubbing or obstructed. Return Air

7. Replace access panels.

Back to Side Discharge Conversion Drain

If the discharge is changed from back to side, use above


instruction noting that illustrations will be reversed.
Discharge Air
Back Discharge
Left vs. Right Return
It is not possible to field convert return air between left or
right return models due to the necessity of refrigeration Figure 5: Right Return Side to Back
copper piping changes. However, the conversion process
of side to back or back to side discharge for either right
or left return configuration is the same. In some cases, it Water
Connection End

may be possible to rotate the entire unit 180 degrees if the Return Air

return air connection needs to be on the opposite side.


Note that rotating the unit will move the piping to the other
end of the unit.
Supply Duct

Side Discharge Water


Connection End

Return Air

Drain

Discharge Air
Back Discharge

w w w. c l i m a t e m a s t e r. c o m 7
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Horizontal Installation

Condensate Piping – Horizontal Units Figure 6: Horizontal Condensate Connection


Pitch the unit toward the drain as shown in Figure 2 to
improve the condensate drainage. On small units (less
than 2.5 tons/8.8 kW), insure that unit pitch does not cause
condensate leaks inside the cabinet.

Install condensate trap at each unit with the top of the trap Vent (below top of
drain line)
positioned below the unit condensate drain connection as
shown in Figure 6. Design the depth of the trap (water-seal) *3/4" IPT
based upon the amount of ESP capability of the blower
Trap Depth
(where 2 inches [51mm] of ESP capability requires 2 inches 1.5" [38mm]
Min 1.5"
[38mm]
[51mm] of trap depth). As a general rule, 1-1/2 inch [38mm]
trap depth is the minimum. 3/4" PVC or 1/4" per foot
Copper by others (21mm per m)
Each unit must be installed with its own individual trap and drain slope
connection to the condensate line (main) or riser. Provide
a means to flush or blow out the condensate line. DO NOT * Some units include a painted drain
connection. Using a threaded pipe or
install units with a common trap and/or vent. similar device to clear any excess paint
accumulated inside this fitting may
ease final drain line installation. Rev.: 10/26/06D
Always vent the condensate line when dirt or air can collect
in the line or a long horizontal drain line is required. Also vent
when large units are working against higher external static
pressure than other units connected to the same condensate
main since this may cause poor drainage for all units on the
CAUTION!
line. WHEN A VENT IS INSTALLED IN THE DRAIN LINE, IT CAUTION! Ensure condensate line is pitched toward
MUST BE LOCATED AFTER THE TRAP IN THE DIRECTION drain 1/4” per foot [21mm per m] of run.
OF THE CONDENSATE FLOW.

DUCT SYSTEM INSTALLATION


Duct System Installation
The duct system should be sized to handle the design
airflow quietly. Refer to Figure 3 for horizontal duct system At least one 90° elbow should be included in the supply
details or figure 8 for vertical duct system details. A flexible duct to reduce air noise. If air noise or excessive air flow is
connector is recommended for both discharge and return a problem, the blower speed can be changed. For airflow
air duct connections on metal duct systems to eliminate charts, consult specifications catalog for the series and
the transfer of vibration to the duct system. To maximize model of the specific unit.
sound attenuation of the unit blower, the supply and return
plenums should include internal fiberglass duct liner or be If the unit is connected to existing ductwork, a previous
constructed from ductboard for the first few feet. Application check should have been made to insure that the ductwork
of the unit to uninsulated ductwork in an unconditioned has the capacity to handle the airflow required for the unit.
space is not recommended, as the unit’s performance will be If ducting is too small, as in the replacement of a heating
adversely affected. only system, larger ductwork should be installed. All existing
ductwork should be checked for leaks and repaired as
necessary.

8 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Vertical Installation

Vertical Unit Location Figure 7: Vertical Unit Mounting


Units are not designed for outdoor installation. Locate
the unit in an INDOOR area that allows enough space for
service personnel to perform typical maintenance or repairs
without removing unit from the mechanical room/closet.
Vertical units are typically installed in a mechanical room
or closet. Never install units in areas subject to freezing or
where humidity levels could cause cabinet condensation
(such as unconditioned spaces subject to 100% outside air).
Consideration should be given to access for easy removal of
the filter and access panels. Provide sufficient room to make
water, electrical, and duct connection(s).

If the unit is located in a confined space, such as a closet,


provisions must be made for return air to freely enter the
space by means of a louvered door, etc. Any access panel
screws that would be difficult to remove after the unit is
installed should be removed prior to setting the unit. Refer to Air Pad or Extruded
polystyrene insulation board
Figures 7 and 8 for typical installation illustrations. Refer to
unit specifications catalog for dimensional data.
1. Install the unit on a piece of rubber, neoprene or other
mounting pad material for sound isolation. The pad
should be at least 3/8” [10mm] to 1/2” [13mm] in
thickness. Extend the pad beyond all four edges of the
unit.
2. Provide adequate clearance for filter replacement
and drain pan cleaning. Do not block filter access Figure 8: Typical Vertical Unit Installation Using Ducted
with piping, conduit or other materials. Refer to unit Return Air
specifications for dimensional data.
3. Provide access for fan and fan motor maintenance and
for servicing the compressor and coils without removing Internally insulate supply
the unit. duct for first 4’ [1.2 m] each way
to reduce noise
4. Provide an unobstructed path to the unit within the
closet or mechanical room. Space should be sufficient to Use turning vanes in
supply transition
allow removal of the unit, if necessary.
5. In limited side access installations, pre-removal of the
control box side mounting screws will allow control box Flexible canvas duct
connector to reduce
removal for future servicing (R22 units only). noise and vibration
6. Provide access to water valves and fittings and
screwdriver access to the unit side panels, discharge
collar and all electrical connections. Rounded return
transition

Downflow units may be installed directly on the floor. The


optional internal electric heat is rated for zero clearance to
combustible materials.

The installation of water source heat pump units and all


associated components, parts and accessories which make
up the installation shall be in accordance with the regulations
of ALL authorities having jurisdiction and MUST conform to Internally insulate return
Rev.: 11/2/00

all applicable codes. It is the responsibility of the installing transition duct to reduce
noise
contractor to determine and comply with ALL applicable
codes and regulations.

w w w. c l i m a t e m a s t e r. c o m 9
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Vertical Installation

Sound Attenuation for Vertical Units Condensate Piping – Vertical Units


Sound attenuation is achieved by enclosing the unit within a Vertical units utilize a condensate hose inside the cabinet as
small mechanical room or a closet. Additional measures for a trapping loop; therefore an external trap is not necessary.
sound control include the following: Figure 10a shows typical condensate connections. Figure
1. Mount the unit so that the return air inlet is 90° to the 10b illustrates the internal trap for a typical vertical heat
return air grille. Refer to Figure 9. Install a sound baffle pump. Each unit must be installed with its own individual
as illustrated to reduce line-of sight sound transmitted vent (where necessary) and a means to flush or blow out the
through return air grilles. condensate drain line. Do not install units with a common
2. Mount the unit on a rubber or neoprene isolation pad to trap and/or vent.
minimize vibration transmission to the building structure.
Figure 10a: Vertical Condensate Drain
Figure 9: Vertical Sound Attenuation *3/4" IPT

Vent
3/4" PVC
(21mm per m)

Water Alternate
Connections Condensate
Location

Jtpmbujpo!Qbe

Jotvmbufe!Tpvoe!Cbggmf * Some units include a painted drain connection. Using a


)Pqfo!Cpui!Foet!boe!Cpuupn* threaded pipe or similar device to clear any excess paint
accumulated inside this fitting may ease final drain line installation.

Sfuvso!Bjs!Mpvwfs!ps!Hsjmmf

Figure 10b: Vertical Internal Condensate Trap

10 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Water Connection Installation

External Flow Controller Mounting The female locking ring is threaded onto the pipe threads
The Flow Controller can be mounted beside the unit as which holds the male pipe end against the rubber gasket,
shown in Figure 12. Review the Flow Controller installation and seals the joint. HAND TIGHTEN ONLY! DO NOT
manual for more details. OVERTIGHTEN!

Figure 11: Water Connections


Water Connections-Residential (Distributor) Models
Residential models utilize swivel piping fittings for water
connections that are rated for 450 psi (3101 kPa) operating
pressure. The connections have a rubber gasket seal Hand Tighten
Only!
similar to a garden hose gasket, which when mated to the Do Not
Swivel Nut
flush end of most 1” threaded male pipe fittings provides Overtighten!
a leak-free seal without the need for thread sealing tape or
Stainless steel
joint compound. Insure that the rubber seal is in the swivel snap ring
connector prior to attempting any connection (rubber seals
are shipped attached to the swivel connector). DO NOT
OVER TIGHTEN or leaks may occur. Gasket Brass Adaptor

GROUND-LOOP HEAT PUMP APPLICATIONS

CAUTION! Test individual horizontal loop circuits before backfilling.


CAUTION! The following instructions represent industry Test vertical U-bends and pond loop assemblies prior to
accepted installation practices for closed loop earth installation. Pressures of at least 100 psi [689 kPa] should be
coupled heat pump systems. Instructions are provided used when testing. Do not exceed the pipe pressure rating.
to assist the contractor in installing trouble free ground Test entire system when all loops are assembled.
loops. These instructions are recommendations only.
State/provincial and local codes MUST be followed and Flushing the Earth Loop
installation MUST conform to ALL applicable codes. It is Once piping is completed between the unit, Flow Controller
the responsibility of the installing contractor to determine and the ground loop (Figure 12), the loop is ready for final
and comply with ALL applicable codes and regulations. purging and charging. A flush cart with at least a 1.5 hp
[1.1 kW] pump is required to achieve enough fluid velocity
Pre-Installation in the loop piping system to purge air and dirt particles. An
Prior to installation, locate and mark all existing underground antifreeze solution is used in most areas to prevent freezing.
utilities, piping, etc. Install loops for new construction before All air and debris must be removed from the earth loop piping
sidewalks, patios, driveways, and other construction has before operation. Flush the loop with a high volume of water
begun. During construction, accurately mark all ground loop at a minimum velocity of 2 fps (0.6 m/s) in all piping. The
piping on the plot plan as an aid in avoiding potential future steps below must be followed for proper flushing.
damage to the installation. 1. Fill loop with water from a garden hose through the
flush cart before using the flush cart pump to insure an
Piping Installation even fill.
The typical closed loop ground source system is shown in 2. Once full, the flushing process can begin. Do not allow
Figure 12. All earth loop piping materials should be limited to the water level in the flush cart tank to drop below the
polyethylene fusion only for in-ground sections of the loop. pump inlet line to avoid air being pumped back out to
Galvanized or steel fittings should not be used at any time the earth loop.
due to their tendency to corrode. All plastic to metal threaded 3. Try to maintain a fluid level in the tank above the return
fittings should be avoided due to their potential to leak in earth tee so that air cannot be continuously mixed back into
coupled applications. A flanged fitting should be substituted. the fluid. Surges of 50 psi (345 kPa) can be used to help
P/T plugs should be used so that flow can be measured using purge air pockets by simply shutting off the return valve
the pressure drop of the unit heat exchanger. going into the flush cart reservoir. This “dead heads”
Earth loop temperatures can range between 25 and the pump to 50 psi (345 kPa). To purge, dead head the
110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm pump until maximum pumping pressure is reached.
per ton [2.41 to 3.23 l/m per kW] of cooling capacity is Open the return valve and a pressure surge will be sent
recommended in these applications. through the loop to help purge air pockets from the
piping system.
4. Notice the drop in fluid level in the flush cart tank when
the return valve is shut off. If air is adequately purged
w w w. c l i m a t e m a s t e r. c o m 11
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Ground-Loop Heat Pump Applications

from the system, the level will drop only 1-2 inches (2.5 minimum expected entering loop temperature, the leaving
- 5 cm) in a 10” (25 cm) diameter PVC flush tank (about a loop temperature would be 25 to 22°F [-4 to -6°C] and freeze
half gallon [2.3 liters]), since liquids are incompressible. If protection should be at 15°F [-10°C]. Calculation is as
the level drops more than this, flushing should continue follows:
since air is still being compressed in the loop fluid. 30°F - 15°F = 15°F [-1°C - 9°C = -10°C].
Perform the “dead head” procedure a number of times.
Note: This fluid level drop is your only indication of All alcohols should be premixed and pumped from a
air in the loop. reservoir outside of the building when possible or introduced
5. Consult ClimaDry AOM for flushing instructions for units under the water level to prevent fumes. Calculate the
equipped with ClimaDry Whole House Dehumidification total volume of fluid in the piping system. Then use the
option. percentage by volume shown in Table 1 for the amount
of antifreeze needed. Antifreeze concentration should be
Antifreeze may be added before, during or after the flushing checked from a well mixed sample using a hydrometer to
procedure. However, depending upon which time is chosen, measure specific gravity.
antifreeze could be wasted when emptying the flush cart
tank. See antifreeze section for more details. Low Water Temperature Cutout Setting
CXM or DXM Control
Loop static pressure will fluctuate with the seasons. When antifreeze is selected, the FP1 jumper (JW3) should
Pressures will be higher in the winter months than during be clipped to select the low temperature (antifreeze 13°F
the cooling season. This fluctuation is normal and should [-10.6°C]) set point and avoid nuisance faults (see “Low
be considered when charging the system initially. Run the Water Temperature Cutout Selection” in this manual). NOTE:
unit in either heating or cooling for a number of minutes to Low water temperature operation requires extended range
condition the loop to a homogenous temperature. This is equipment.
a good time for tool cleanup, piping insulation, etc. Then,
perform final flush and pressurize the loop to a static Table 1: Approximate Fluid Volume (gal.) per 100' of Pipe
pressure of 50-75 psi [345-517 kPa] (winter) or 35-40 psi
[241-276 kPa] (summer). After pressurization, be sure to
Fluid Volume (gal [liters] per 100’ [30 meters) Pipe)
loosen the plug at the end of the Grundfos loop pump
motor(s) to allow trapped air to be discharged and to insure Pipe Size Volume (gal) [liters]
the motor housing has been flooded. This is not required 1” 4.1 [15.3]
for Taco circulators. Insure that the Flow Controller provides
Copper 1.25” 6.4 [23.8]
adequate flow through the unit by checking pressure drop
across the heat exchanger and compare to the pressure 2.5” 9.2 [34.3]
drop tables at the back of the manual. Rubber Hose 1” 3.9 [14.6]
3/4” IPS SDR11 2.8 [10.4]
Antifreeze
In areas where minimum entering loop temperatures drop 1” iPS SDR11 4.5 [16.7]
below 40°F [5°C] or where piping will be routed through 1.25” IPS SDR11 8.0 [29.8]
areas subject to freezing, antifreeze is required. Alcohols
1.5” IPS SDR11 10.9 [40.7]
and glycols are commonly used as antifreeze; however Polyethylene
your local sales manager should be consulted for the 2” IPS SDR11 18.0 [67.0]
antifreeze best suited to your area. Freeze protection should 1.25” IPS SCH40 8.3 [30.9]
be maintained to 15°F [9°C] below the lowest expected
1.5” IPS SCH40 10.9 [40.7]
entering loop temperature. For example, if 30°F [-1°C] is the
2” IPS SCH40 17.0 [63.4]
Unit Heat Exchanger Typical 1.0 [3.8]
10” Dia x 3ft tall
Flush Cart Tank 10 [37.9]
[254mm x 91.4cm tall]
Table 2: Antifreeze Percentages by Volume

Minimum Temperature for Low Temperature Protection


Type
10°F [-12.2°C] 15°F [-9.4°C] 20°F [-6.7°C] 25°F [-3.9°C]
Methanol 25% 21% 16% 10%
100% USP food grade Propylene Glycol 38% 25% 22% 15%
Ethanol* 29% 25% 20% 14%

* Must not be denatured with any petroleum based product

12 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Ground-Loop Heat Pump Applications

Figure 12: Typical Ground-Loop Application

Flow
Controller

Unit Power
Disconnect

Insulated
Hose Kit

Thermostat
Wiring

P/T Plugs

Rev.: 06/10/05D
ASP30 Air Pad or
Extruded polystyrene Do not install bricks or
insulation board blocks under air pad.

GROUND-WATER HEAT PUMP APPLICATIONS

Open Loop - Ground Water Systems Water Quality Standards


Typical open loop piping is shown in Figure 13. Shut off Table 3 should be consulted for water quality requirements.
valves should be included for ease of servicing. Boiler drains Scaling potential should be assessed using the pH/Calcium
or other valves should be “tee’d” into the lines to allow acid hardness method. If the pH <7.5 and the Calcium hardness
flushing of the heat exchanger. Shut off valves should be is less than 100 ppm, scaling potential is low. If this method
positioned to allow flow through the coax via the boiler drains yields numbers out of range of those listed, the Ryznar
without allowing flow into the piping system. P/T plugs Stability and Langelier Saturation indecies should be
should be used so that pressure drop and temperature can calculated. Use the appropriate scaling surface temperature
be measured. Piping materials should be limited to copper for the application, 150°F [66°C] for direct use (well water/
or PVC SCH80. Note: Due to the pressure and temperature open loop) and DHW (desuperheater); 90°F [32°F] for
extremes, PVC SCH40 is not recommended. indirect use. A monitoring plan should be implemented in
these probable scaling situations. Other water quality issues
Water quantity should be plentiful and of good quality. such as iron fouling, corrosion prevention and erosion and
Consult table 3 for water quality guidelines. The unit can clogging should be referenced in Table 3.
be ordered with either a copper or cupro-nickel water
heat exchanger. Consult table 3 for recommendations. Expansion Tank and Pump
Copper is recommended for closed loop systems and open Use a closed, bladder-type expansion tank to minimize
loop ground water systems that are not high in mineral mineral formation due to air exposure. The expansion tank
content or corrosiveness. In conditions anticipating heavy should be sized to provide at least one minute continuous
scale formation or in brackish water, a cupro-nickel heat run time of the pump using its drawdown capacity rating to
exchanger is recommended. In ground water situations prevent pump short cycling. Discharge water from the unit
where scaling could be heavy or where biological growth is not contaminated in any manner and can be disposed
such as iron bacteria will be present, an open loop system of in various ways, depending on local building codes (e.g.
is not recommended. Heat exchanger coils may over time recharge well, storm sewer, drain field, adjacent stream
lose heat exchange capabilities due to build up of mineral or pond, etc.). Most local codes forbid the use of sanitary
deposits. Heat exchangers must only be serviced by a sewer for disposal. Consult your local building and zoning
qualified technician, as acid and special pumping equipment department to assure compliance in your area.
is required. Desuperheater coils can likewise become scaled The pump should be sized to handle the home’s domestic
and possibly plugged. In areas with extremely hard water, water load (typically 5-9 gpm [23-41 l/m]) plus the flow rate
the owner should be informed that the heat exchanger required for the heat pump. Pump sizing and expansion
may require occasional acid flushing. In some cases, the tank must be chosen as complimentary items. For example,
desuperheater option should not be recommended due to an expansion tank that is too small can causing premature
hard water conditions and additional maintenance required. pump failure due to short cycling. Variable speed pumping

w w w. c l i m a t e m a s t e r. c o m 13
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Ground-Water Heat Pump Applications

applications should be considered for the inherent energy the discharge line. Slightly closing the valve will spread the
savings and smaller expansion tank requirements. pressure drop over both devices, lessening the velocity noise.
NOTE: When EWT is below 50°F [10°C], a minimum of 2
Water Control Valve gpm per ton (2.6 l/m per kW) is required.
Note the placement of the water control valve in figure 13.
Always maintain water pressure in the heat exchanger by Water Coil Low Temperature Limit Setting
placing the water control valve(s) on the discharge line For all open loop systems the 30°F [-1.1°C] FP1 setting
to prevent mineral precipitation during the off-cycle. Pilot (factory setting-water) should be used to avoid freeze
operated slow closing valves are recommended to reduce damage to the unit. See “Low Water Temperature Cutout
water hammer. If water hammer persists, a mini-expansion Selection” in this manual for details on the low limit setting.
tank can be mounted on the piping to help absorb the excess
hammer shock. Insure that the total ‘VA’ draw of the valve
can be supplied by the unit transformer. For instance, a slow
closing valve can draw up to 35VA. This can overload smaller
40 or 50 VA transformers depending on the other controls CAUTION!
in the circuit. A typical pilot operated solenoid valve draws
approximately 15VA (see Figure 21). Note the special wiring CAUTION! Units with ClimaDry Modulating Reheat option
diagrams for slow closing valves (Figures 23 & 25). installed in an open loop (well water) application require an
internal bronze pump. The cupro-nickel heat exchanger
Flow Regulation option (which includes a bronze pump) must be used for
Flow regulation can be accomplished by two methods. One these applications. Failure to select this option could result in
method of flow regulation involves simply adjusting the ball premature equipment failure. ClimaDry is not recommended
valve or water control valve on the discharge line. Measure the for applications with poor water quality (see water quality
pressure drop through the unit heat exchanger, and determine guidelines). The copper heat exchanger with cast iron pump
flow rate from tables 8a through 8c. Since the pressure is (standard ClimaDry option) is designed for closed loop
constantly varying, two pressure gauges may be needed. systems.
Adjust the valve until the desired flow of 1.5 to 2 gpm per ton
[2.0 to 2.6 l/m per kW] is achieved. A second method of flow
control requires a flow control device mounted on the outlet of
the water control valve. The device is typically a brass fitting
CAUTION!
with an orifice of rubber or plastic material that is designed CAUTION! Many units installed with a factory or field
to allow a specified flow rate. On occasion, flow control supplied manual or electric shut-off valve. DAMAGE WILL
devices may produce velocity noise that can be reduced by OCCUR if shut-off valve is closed during unit operation. A
applying some back pressure from the ball valve located on high pressure switch must be installed on the heat pump
side of any field provided shut-off valves and connected to
the heat pump controls in series with the built-in refrigerant
Figure 13: Typical Open Loop/Well Application circuit high pressure switch to disable compressor operation
if water pressure exceeds pressure switch setting. The field
installed high pressure switch shall have a cut-out pressure
of 300 psig and a cut-in pressure of 250 psig. This pressure
switch can be ordered from ClimateMaster with a 1/4”
internal flare connection as part number 39B0005N02.

Unit Power
Disconnect
CAUTION!
Water Flow
CAUTION! Refrigerant pressure activated water regulating
Control Regulator
Valve
Pressure
Tank
valves should never be used with ClimateMaster equipment.
Water Out
Water In

Shut-Off
Air Pad or Thermostat Valve
Extruded Wiring Optional
polystyrene Filter
insulation board
Boiler
P/T Plugs Drains

14 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Water Quality Standards

Table 3: Water Quality Standards

Water Quality HX Closed


Open Loop and Recirculating Well
Parameter Material Recirculating

Scaling Potential - Primary Measurement


Above the given limits, scaling is likely to occur. Scaling indexes should be calculated using the limits below
pH/Calcium Hardness -
All pH < 7.5 and Ca Hardness <100ppm
Method
Index Limits for Probable Scaling Situations - (Operation outside these limits is not recommended)
Scaling indexes should be calculated at 150°F [66°C] for direct use and HWG applications, and at 90°F [32°C] for indirect HX use.
A monitoring plan should be implemented.
Ryznar - 6.0 - 7.5
Stability Index All If >7.5 minimize steel pipe use.
- -0.5 to +0.5
Langelier All
Saturation Index If <-0.5 minimize steel pipe use. Based upon 150°F [66°C] HWG and
Direct well, 85°F [29°C] Indirect Well HX
Iron Fouling
Iron Fe 2+ (Ferrous) - <0.2 ppm (Ferrous)
All
(Bacterial Iron potential) If Fe 2+ (ferrous)>0.2 ppm with pH 6 - 8, O2<5 ppm check for iron bacteria
- <0.5 ppm of Oxygen
Iron Fouling All Above this level deposition will occur.
Corrosion Prevention
6 - 8.5 6 - 8.5
pH All Monitor/treat as Minimize steel pipe below 7 and no open tanks with pH <8
needed
- <0.5 ppm
Hydrogen Sulfide (H2S) All At H2S>0.2 ppm, avoid use of copper and copper nickel piping or HX's.
Rotten egg smell appears at 0.5 ppm level.
Copper alloy (bronze or brass) cast components are OK to <0.5 ppm.
Ammonia ion as hydroxide, chloride,
- <0.5 ppm
nitrate and sulfate compounds All
Maximum Allowable at maximum water temperature.
50°F (10°C) 75°F (24°C) 100ϒF (38ϒC)
Copper - <20ppm NR NR
Maximum
CuproNickel - <150 ppm NR NR
Chloride Levels
304 SS - <400 ppm <250 ppm <150 ppm
316 SS - <1000 ppm <550 ppm < 375 ppm
Titanium - >1000 ppm >550 ppm >375 ppm
Erosion and Clogging
<10 ppm of particles
and a maximum <10 ppm (<1 ppm "sandfree" for reinjection) of particlesand a maximum
Particulate Size and All velocity of 6 fps [1.8 m/s]. velocity of 6 fps [1.8 m/s]. Filtered for maximum 800 micron [800mm,
Erosion Filtered for maximum 20 mesh] size.Any particulate that is not removed can potentially
800 micron [800mm, clog components.
20 mesh] size.

Notes: Rev.: 01/21/09B


• Closed Recirculating system is identified by a closed pressurized piping system.
• Recirculating open wells should observe the open recirculating design considerations.
• NR - Application not recommended.
• "-" No design Maximum.

w w w. c l i m a t e m a s t e r. c o m 15
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Hot Water Generator

The HWG (Hot Water Generator) or desuperheater option It is always advisable to use water softening equipment on
provides considerable operating cost savings by utilizing domestic water systems to reduce the scaling potential and
excess heat energy from the heat pump to help satisfy lengthen equipment life. In extreme water conditions, it may
domestic hot water requirements. The HWG is active be necessary to avoid the use of the HWG option since the
throughout the year, providing virtually free hot water when potential cost of frequent maintenance may offset or exceed
the heat pump operates in the cooling mode or hot water at any savings.
the COP of the heat pump during operation in the heating
mode. Actual HWG water heating capacities are provided in R-410 systems inherently have a lower hot gas temperature
the appropriate heat pump performance data. than R-22 systems because the equipment is more efficient
(i.e. less waste heat is available). It is possible that energy
Heat pumps equipped with the HWG option include a built- could be transferred from the water heater to the hot gas line
in water to refrigerant heat exchanger that eliminates the instead of from the hot gas line to the water heater during
need to tie into the heat pump refrigerant circuit in the field. certain times of the year. To prevent this from occuring,
The control circuit and pump are also built in for residential a temperature switch will deactivate the pump at those
equipment. Figure 14 shows a typical example of HWG conditions that typically occur in the cooling mode with
water piping connections on a unit with built-in pump. This entering water temperatures of less than 50°F [10°C].
piping layout minimizes scaling potential.
Figure 15: HWG Double Tank Installation
Electric water heaters are recommended. If a gas, propane,
or oil water heater is used, a second preheat tank must be Hot Outlet to

installed (Figure 15). If the electric water heater has only a house
Cold Inlet
Cold Inlet from
single center element, the dual tank system is recommended Hot Outlet
Domestic supply

to insure a usable entering water temperature for the HWG.


Shut Off Valve #2 Upper element to 130°F [54°C]
Typically a single tank of at least 52 gallons (235 liters) is
Shut-off
Valve #1 (or owner preference)

used to limit installation costs and space. However, a dual Shut-off


Valve #4
tank, as shown in Figure 15, is the most efficient system, Powered
providing the maximum storage and temperate source water Water Heater Lower element to 120°F [49°C]

to the HWG. Using a concentric or coaxial hot water tank


Unpowered
Shut-off
Valve #3 Water Heater

connection fitting eliminates the need to tie into the hot water
tank cold water piping, but is more susceptible to scaling. The
optional concentric fitting (part # S69619804) is available from
your equipment supplier and should be installed as shown in
Figure 16 for applications with low scaling potential or where Field Supplied 3/4” brass nipple and “T”

a water softener is used. Consult Table 3 for scaling potential Insulated water lines - 5/8” OD, 50 ft maximum
[16mm OD, 15 meters maximum]
tests.

Figure 16: Alternate HWG Piping with concentric/coaxial


Figure 14: Typical HWG Installation
fitting (part #S69619804 not included with unit)

Cold Inlet
Domestic
Cold Supply Hot Outlet
to home
Shut-off Valve #2 Shut-off Valve #

Shut-off Valve #3 Upper


element to
120 - 130°F
[49 - 54°C]
Lower
Powered element to
Shut-off Water 100 - 110°F
Valve #4 Heater [38 - 43°C]

Tee and drain

Insulated water lines -


5/8” OD, 50 ft maximum
[16mm OD, 15 meters maximum]

16 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Hot Water Generator

Installation Water Tank Refill (Figure 16)


The HWG high limit temperature switch is set at 125°F 1. Open the cold water supply to fill the tank. Use the air
[52°C] and is located on the HWG heat exchanger “Water In” vent to bleed air from the HWG piping.
line. If the HWG is connected incorrectly or if circulation is 2. Open a hot water faucet to vent air from the system until
reversed, the aquastat will sense leaving water temperature water flows from the faucet; turn faucet off.
and prevent HWG operation. UNDER NO CIRCUMSTANCES
SHOULD THE LIMIT BE DISCONNECTED OR REMOVED! Water Tank Refill (All)
Full load conditions could drive hot water tank temperatures 3. Depress the hot water tank pressure relief valve handle to
far above safe temperature levels if the aquastat has been ensure that there is no air remaining in the tank.
disconnected or removed. 4. Inspect all work for leaks.
5. Before restoring power or fuel supply to the water heater,
The heat pump, water piping, pump, and hot water tank adjust the temperature setting on the tank thermostat(s)
should be located where the ambient temperature does to insure maximum utilization of the heat available from
not fall below 50°F [10°C]. Keep water piping lengths at a the refrigeration system and conserve the most energy.
minimum. DO NOT use a one way length greater than 50 ft. On tanks with both upper and lower elements and
[15 m]. thermostats, the lower element should be turned down
to 100°F [38°C] or the lowest setting; the upper element
All installations must be in accordance with local codes. The should be adjusted to 120-130°F [49-54°C]. Depending
installer is responsible for knowing the local requirements, upon the specific needs of the customer, you may want
and for performing the installation accordingly. DO NOT to adjust the upper element differently. On tanks with a
connect the pump wiring until “Initial Start-Up” section, single thermostat, a preheat tank should be used (Figure
below. Powering the pump before all installation steps are 15).
completed may damage the pump. 6. Replace access cover(s) and restore power or
fuel supply.
Water Tank Preparation
1. Turn off power or fuel supply to the hot water tank. Initial Start-Up
2. Connect a hose to the drain valve on the water tank. 1. Make sure all valves in the HWG water circuit are
3. Shut off the cold water supply to the water tank. fully open.
4. Open the drain valve and open the pressure relief valve 2. Turn on the heat pump and allow it to run for
or a hot water faucet to drain tank. 10-15 minutes.
5. When using an existing tank, it should be flushed with 3. Turn the heat pump and heat pump power supply “OFF”
cold water after it is drained until the water leaving the and CONNECT POWER TO THE HWG PUMP as shown
drain hose is clear and free of sediment. in the unit wiring diagram. Connect the pump power lead
6. Close all valves and remove the drain hose. as instructed on the tag attached to the pump wiring.
7. Install HWG water piping. 4. The HWG pump should not run if the compressor is not
running.
HWG Water Piping 5. The temperature difference between the water entering
1. Using at least 5/8” [16mm] O.D. copper, route and and leaving the HWG coil should be approximately
install the water piping, valves and air vent as shown in 5-10°F [3-6°C].
Figures 14, 15, or 16. An appropriate method must be 6. Allow the unit to operate for 20 to 30 minutes to insure
employed to purge air from the HWG piping. This may that it is functioning properly.
be accomplished by flushing water through the HWG (as
In Figures 14 and 15) or by Installing an air vent at the
high point of the HWG piping system (as in Figure 16).
2. Insulate all HWG water piping with no less than 3/8”
[10mm] wall closed cell insulation.
3. Open both shut off valves and make sure the tank drain
valve is closed.

Water Tank Refill (Figures 14 and 15)


1. Close valve #4. Ensure that the HWG valves (valves #2
and #3) are open. Open the cold water supply (valve #1)
to fill the tank through the HWG piping. This will purge air
from the HWG piping.
2. Open a hot water faucet to vent air from the system until
water flows from the faucet; turn off faucet. Open valve
#4.

w w w. c l i m a t e m a s t e r. c o m 17
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Electrical - Line Voltage

WARNING! CAUTION!
WARNING! To avoid possible injury or death due to CAUTION! Use only copper conductors for field installed
electrical shock, open the power supply disconnect switch electrical wiring. Unit terminals are not designed to accept other
and secure it in an open position during installation. types of conductors.

Table 4a: Tranquility 27™ (TT) Series Electrical Data


All TT Units with ECM Fan Motor TT Units (ECM) Standard TT Units (ECM) with ClimaDry

Compressor Ext Supply Wire Supply Wire


HWG Fan Total Min Max ClimaDry Total Min Max/
Loop
Model Pump Motor Unit Circuit Fuse/ Pump Unit Circuit Fuse
Pump Min Max Ft Min Max Ft
RLA LRA Qty FLA FLA FLA Amps HACR FLA FLA Amps HACR
FLA AWG (m) AWG (m)

026 10.3 52.0 1 0.40 4.0 4.3 19.0 21.6 30 10 86 (26.2) 0.8 19.8 22.4 30 10 82 (25.2)

038 16.7 82.0 1 0.40 4.0 4.3 25.4 29.6 45 10 63 (19.1) 0.8 26.2 30.4 45 8 97 (29.6)

049 21.2 96.0 1 0.40 4.0 7.0 32.6 37.9 50 8 78 (23.8) 1.07 33.7 39.0 60 8 76 (23.1)

064 25.6 118.0 1 0.40 4.0 7.0 37.0 43.4 60 6 108 (32.9) 1.07 38.1 44.5 70 6 105 (32.1)

072 27.2 150.0 1 0.40 4.0 7.0 38.6 45.4 70 66 103 (31.4) 1.07 39.6 46.4 70 6 101 (30.8)

Rated Voltage of 208-230/60/1 Min/Max Voltage of 197/254


HACR circuit breaker in USA only All fuses Class RK-5
Wire length based on one way measurement with 2% voltage drop Wire size based on 60°C copper conductor and Minimum Circuit Ampacity.

Table 4b: Tranquility 20™ (TS) Series Electrical Data


Standard TS Unit TS Unit with ClimaDry

Compressor Ext Min Supply Wire Min Supply Wire


HWG Fan Total Max ClimaDry Total Max
Loop Cir- Cir-
Model Pump Motor Unit Fuse/ Pump Unit Fuse/
Pump cuit Min Max Ft cuit Min Max Ft
RLA LRA Qty FLA FLA FLA HACR FLA FLA HACR
FLA Amps AWG (m) Amps AWG (m)

PSC Electrical Data

018 9.0 48.0 1 0.40 4.0 1.0 14.4 16.7 25 0.8 15.2 17.5 25

024 12.8 60.0 1 0.40 4.0 1.1 18.3 21.5 30 10 86 (26.3) 0.8 19.1 22.3 35 10 83 (25.4)

030 13.5 61.0 1 0.40 4.0 1.4 19.3 22.7 35 10 81 (24.9) 0.8 20.1 23.5 35 10 78 (24.1)

036 14.7 72.5 1 0.40 4.0 2.1 21.2 24.9 35 10 74 (22.7) 0.8 22.0 25.7 40 10 72 (22.0)

042 15.4 83.0 1 0.40 4.0 2.1 21.9 25.8 40 10 72 (21.9) 0.8 22.7 26.6 40 10 70 (21.3)

048 20.5 109.0 1 0.40 4.0 3.0 27.9 33.0 50 8 90 (27.3) 1.07 29.0 34.1 50 8 87 (26.4)

060 26.9 145.0 1 0.40 4.0 4.9 36.2 42.9 60 6 109 (33.3) 1.07 37.3 44.0 70 6 106 (32.4)

070 30.1 158.0 1 0.40 4.0 5.8 40.3 47.8 70 6 98 (29.9) 1.07 41.4 48.9 70 6 96 (29.2)

ECM Electrical Data

018 9.0 48.0 1 0.40 4.0 4.3 17.7 20.0 25 0.8 18.5 20.8 25

024 12.8 60.0 1 0.40 4.0 4.3 21.5 24.7 35 10 75 (22.9) 0.8 22.3 25.5 35 10 72 (22.2)

030 13.5 61.0 1 0.40 4.0 4.3 22.2 25.6 35 10 72 (22.1) 0.8 23.0 26.4 35 10 70 (21.4)

036 14.7 72.5 1 0.40 4.0 4.3 23.4 27.1 40 10 69 (20.9) 0.8 24.2 27.9 40 10 66 (20.3)

042 15.4 83.0 1 0.40 4.0 4.3 24.1 27.9 40 10 66 (20.2) 0.8 24.9 28.8 40 10 64 (19.6)

048 20.5 109.0 1 0.40 4.0 7.0 31.9 37.0 50 8 80 (24.5) 1.07 33.0 38.1 50 8 78 (23.7)

060 26.9 145.0 1 0.40 4.0 7.0 38.3 45.0 70 6 104 (31.7) 1.07 39.4 46.1 70 6 101 (31.9)

070 30.1 158.0 1 0.40 4.0 7.0 41.5 49.0 70 6 96 (29.1) 1.07 42.6 50.1 80 6 93 (28.5)

Rated Voltage of 208-230/60/1 Min/Max Voltage of 197/254


HACR circuit breaker in USA only All fuses Class RK-5
Wire length based on one way measurement with 2% voltage drop Wire size based on 60°C copper conductor and Minimum Circuit Ampacity.

18 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Electrical - Line Voltage

Table 4c: Genesis Packaged (GS) Series Electrical Data

Compressor HWG Ext Loop Fan Total Min Max


Min Max Ft
Model Pump Pump Motor Unit Circuit Fuse/
RLA LRA Qty AWG (m)
FLA FLA FLA FLA Amps HACR
PSC Electrical Data
015 6.1 29.0 1 0.4 4.0 1.0 11.5 13.0 15 12 56 (17.2)

018 7.7 38.0 1 0.4 4.0 1.0 13.1 15.0 20 12 77 (23.6)

024 10.3 56.0 1 0.4 4.0 1.1 15.8 18.4 25 10 100 (30.7)

030 12.2 67.0 1 0.4 4.0 1.3 17.9 21.0 30 10 88 (26.9)

036 13.5 73.0 1 0.4 4.0 1.8 19.7 23.1 35 10 80 (24.5)

042 16.5 95.0 1 0.4 4.0 1.9 22.8 26.9 40 10 69 (21.0)

048 18.3 109.0 1 0.4 4.0 3.0 25.7 30.3 45 8 97 (29.7)

060 25.0 148.0 1 0.4 4.0 3.4 32.8 39.1 60 8 75 (23.0)

070 28.8 148.0 1 0.4 4.0 4.9 38.1 45.3 70 6 103 (31.5)

ECM Electrical Data


015 6.1 29.0 1 0.4 4.0 5.0 15.5 17.0 20 12 68 (20.8)

018 7.7 38.0 1 0.4 4.0 5.0 17.1 19.0 25 12 97 (29.8)

024 10.3 56.0 1 0.4 4.0 5.0 19.7 22.3 30 10 83 (25.4)

030 12.2 67.0 1 0.4 4.0 5.0 21.6 24.7 35 10 75 (22.9)

036 13.5 73.0 1 0.4 4.0 5.0 22.9 26.3 35 10 70 (21.5)

042 16.5 95.0 1 0.4 4.0 5.0 25.9 30.0 45 10 61 (18.8)

048 18.3 109.0 1 0.4 4.0 7.4 30.1 34.7 50 8 85 (26.0)

060 25.0 148.0 1 0.4 4.0 7.4 36.8 43.1 60 6 108 (33.1)

070 28.8 148.0 1 0.4 4.0 7.4 40.6 47.8 70 6 98 (29.9)

Rated Voltage of 208/230/60/1 Min/Max Voltage of 197/254


HACR circuit breaker in USA only All fuses Class RK-5
Wire length based on one way measurement with 2% voltage drop Wire size based on 60°C copper conductor and Minimum Circuit Ampacity.

ELECTRICAL - POWER WIRING

WARNING!
Electrical - Line Voltage
WARNING! Disconnect electrical power source to prevent All field installed wiring, including electrical ground, must
injury or death from electrical shock. comply with the National Electrical Code as well as all
applicable local codes. Refer to the unit electrical data for
fuse sizes. Consult wiring diagram for field connections that
must be made by the installing (or electrical) contractor.
CAUTION! All final electrical connections must be made with a length of
CAUTION! Use only copper conductors for field installed flexible conduit to minimize vibration and sound transmission
electrical wiring. Unit terminals are not designed to accept other to the building.
types of conductors.
General Line Voltage Wiring
Be sure the available power is the same voltage and phase
shown on the unit serial plate. Line and low voltage wiring
must be done in accordance with local codes or the National
Electric Code, whichever is applicable.

w w w. c l i m a t e m a s t e r. c o m 19
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Electrical - Power Wiring

Power Connection Figure 18: GS Single Phase Line Voltage Field Wiring
Line voltage connection is made by connecting the incoming
line voltage wires to the “L” side of the contactor as shown
in Figures 17 and 18. Consult Tables 4a through 4c for
Capacitor
correct fuse size.
Contactor -CC
208 Volt Operation
All residential 208-230 Volt units are factory wired for 230
Volt operation. The transformer may be switched to the 208V
tap as illustrated on the wiring diagram by switching the red L2 L1 Grnd
(208V) and the orange (230V) wires at the contactor terminal. Unit Power Supply
See electrical table for
breaker size

Figure 17: TT/TS Single Phase Line Voltage Field Wiring


BR

CXM
Control
CB

Low
Transformer Voltage
Connector

Rev.: 5/17/01 B

has not had sufficient time to be “seasoned”, it is necessary


to clean the coil with a mild surfactant such as Calgon to
remove the oils left by manufacturing processes and enable
the condensate to properly “sheet” off of the coil.

Figure 19: PSC Motor Speed Selection


Unit Power Supply
(see electrical table for wire
and breaker size) Connect the blue wire to:
H for High speed fan
M for Medium speed fan
L for Low speed fan
Medium is factory setting
Blower Speed Selection – Units with PSC Motor
PSC (Permanent Split Capacitor) blower fan speed can be
changed by moving the blue wire on the fan motor terminal
block to the desired speed as shown in Figure 19. Optional
ECM motor speeds are set via low voltage controls (see
“ECM Blower Control”). Most units are shipped on the Fan Motor
medium speed tap. Consult specifications catalog for
specific unit airflow tables. Typical unit design delivers rated HWG Wiring
airflow at nominal static (0.15 in. w.g. [37Pa]) on medium The hot water generator pump power wiring is disabled at
speed and rated airflow at a higher static (0.4 to 0.5 in. w.g. the factory to prevent operating the HWG pump “dry.” After
[100 to 125 Pa]) on high speed for applications where higher all HWG piping is completed and air purged from the water
static is required. Low speed will deliver approximately 85% piping, the pump power wires should be applied to terminals
of rated airflow at 0.10 in. w.g. [25 Pa]. on the HWG power block PB2 as shown in the unit wiring
diagram. This connection can also serve as a HWG disable
Special Note for ARI Testing: To achieve rated airflow for when servicing the unit.
ARI testing purposes on all PSC products, it is necessary to
change the fan speed to “HI” speed. When the heat pump
has experienced less than 100 operational hours and the coil
20 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Electrical - Low Voltage Wiring

Thermostat Connections Low Water Temperature Cutout Selection


The thermostat should be wired directly to the CXM board The CXM control allows the field selection of low water (or
(units with PSC fan). Units with optional ECM motor include water-antifreeze solution) temperature limit by clipping jumper
factory wiring from the CXM board to the ECM interface JW3, which changes the sensing temperature associated with
board. Thermostat wiring for these units should be connected thermistor FP1. Note that the FP1 thermistor is located on
to the ECM interface board. Figure 21 shows wiring for 50YC the refrigerant line between the coaxial heat exchanger and
units; Figure 20 should be used for 50YD/50YE units with expansion device (TXV). Therefore, FP1 is sensing refrigerant
PSC or optional ECM motor. See “Electrical – Thermostat” for temperature, not water temperature, which is a better indication
specific terminal connections. of how water flow rate/temperature is affecting the refrigeration
circuit.
Figure 20: TT/TS Low Voltage Field Wiring
The factory setting for FP1 is for systems using water (30°F
[-1.1°C] refrigerant temperature). In low water temperature
(extended range) applications with antifreeze (most ground
loops), jumper JW3 should be clipped as shown in Figure
22 to change the setting to 10°F [-12.2°C] refrigerant
temperature, a more suitable temperature when using
an antifreeze solution. All residential units include water/
refrigerant circuit insulation to prevent internal condensation,
which is required when operating with entering water
temperatures below 59°F [15°C].
Low voltage
field wiring
for units with
PSC FAN Figure 22: FP1 Limit Setting
(ECM board
will not be
present)
Low voltage field wiring for units with ECM fan

Figure 21: GS Low Voltage Field Wiring

Capacitator
JW3-FP1
jumper should
Circ Brkr be clipped for
Grnd
Loop PB1 HWG PB2 low temperature
Contactor - CC CXM PCB operation

BR

Transformer

CXM Control

CB
Low Voltage
Connector

Rev.: 3/24/00

w w w. c l i m a t e m a s t e r. c o m 21
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Electrical - Low Voltage Wiring

Accessory Connections
A terminal paralleling the compressor contactor coil has Figure 26 illustrates piping for two-stage solenoid valves.
been provided on the CXM control. Terminal “A” is designed Review figures 23-25 for wiring of stage one valve. Stage
to control accessory devices, such as water valves. Note: two valve should be wired between terminal “Y2” (ECM
This terminal should be used only with 24 Volt signals board) and terminal “C.” NOTE: When EWT is below 50°F
and not line voltage. Terminal “A” is energized with the [10°C], a minimum of 2 gpm per ton (2.6 l/m per kW) is
compressor contactor. See Figure 23 or the specific unit required.
wiring diagram for details.
Figure 24: AMV Valve Wiring
Figure 23: Accessory Wiring

Y1
C
2 AMV
1 3
Heater Switch Taco Valve

Water Solenoid Valves


An external solenoid valve(s) should be used on ground

Y1
water installations to shut off flow to the unit when the C
Thermostat
compressor is not operating. A slow closing valve may be
required to help reduce water hammer. Figure 23 shows
typical wiring for a 24VAC external solenoid valve. Figures
24 and 25 illustrate typical slow closing water control valve Figure 25: Taco SBV Valve Wiring
wiring for Taco 500 series (ClimateMaster P/N AVM…)
and Taco ESP series valves. Slow closing valves take
approximately 60 seconds to open (very little water will flow
before 45 seconds). Once fully open, an end switch allows
the compressor to be energized. Only relay or triac based
electronic thermostats should be used with slow closing
valves. When wired as shown, the slow closing valve will
operate properly with the following notations:

1. The valve will remain open during a unit lockout.


2. The valve will draw approximately 25-35 VA through the
“Y” signal of the thermostat.
Note: This valve can overheat the anticipator of an
electromechanical thermostat. Therefore, only relay or Figure 26: Two-Stage Piping
triac based thermostats should be used.
Solenoid
Valve Flow
Two-stage Units Regulator
Tranquility 27™ (TT) two-stage units should be designed
with two parallel valves for ground water applications to limit
Stage 2
water use during first stage operation. For example, at 1.5
OUT To Discharge
gpm/ton [2.0 l/m per kW], a TT049 unit requires 6 gpm [23 l/
Stage 1
m] for full load (2nd stage) operation, but only 4 gpm [15 l/m]
during 1st stage operation. Since the unit will operate on first IN From Water Source
stage 80-90% of the time, significant water savings can be NOTE: Shut-off valves, strainers and
other required components not shown.
realized by using two parallel solenoid valves with two flow
regulators. In the example above, stage one solenoid would
be installed with a 4 gpm [15 l/m] flow regulator on the outlet,
while stage two would utilize a 2 gpm [8 l/m] flow regulator.
When stage one is operating, the second solenoid valve will
be closed. When stage two is operating, both valves will be
open, allowing full load flow rate.
22 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Electrical - Thermostat Wiring

Figure 27: Units With Optional ECM Fan.


CAUTION! Connection to ECM Control
CAUTION! Many units installed with a factory or field ATP32U02 Thermostat ECM
supplied manual or electric shut-off valve. DAMAGE WILL Board
OCCUR if shut-off valve is closed during unit operation. A
high pressure switch must be installed on the heat pump Compressor Y1 Y1
side of any field provided shut-off valves and connected to Compressor Stage 2 Y2 Y2
the heat pump controls in series with the built-in refrigerant
Auxiliary Heat W W
circuit high pressure switch to disable compressor operation
if water pressure exceeds pressure switch setting. The field Dehumidification DH DH
installed high pressure switch shall have a cut-out pressure Reversing Valve O O
of 300 psig and a cut-in pressure of 250 psig. This pressure Fan G G
switch can be ordered from ClimateMaster with a 1/4”
24Vac Hot R R
internal flare connection as part number 39B0005N02.
24Vac Common C C
Fault LED L AL1

CAUTION! Units with CXM or DXM board and ECM fan motor, utilizing ECM dehumidification
mode (without ClimaDry option)
CAUTION! Refrigerant pressure activated water regulating
valves should never be used with ClimateMaster equipment. Notes:
1) Units with whole house dehumidification option have slightly different
thermostat wiring.Terminal DH at the thermostat is connected to terminal H at
the DXM board
2) ECM dehumidification mode slows down fan speed in the cooling mode when
Thermostat Installation dehumidification output from thermostat is active. Normal heating and cooling fan
The thermostat should be located on an interior wall in a speeds are not affected.
3) ECM board DIP switch SW9 must be in dehumid. mode for
larger room, away from supply duct drafts. DO NOT locate ECM dehumidification mode.
the thermostat in areas subject to sunlight, drafts or on
external walls. The wire access hole behind the thermostat
may in certain cases need to be sealed to prevent erroneous
temperature measurement. Position the thermostat back Figure 28: Typical Thermostat 2 Heat/1 Cool (PSC Fan)
plate against the wall so that it appears level and so the
thermostat wires protrude through the middle of the back Connection to CXM Control
plate. Mark the position of the back plate mounting holes
ATM21U01 Thermostat CXM
and drill holes with a 3/16” (5mm) bit. Install supplied
anchors and secure plate to the wall. Thermostat wire must Compressor Y Y
be 18 AWG wire. Wire the appropriate thermostat as shown
Heating Stage 2 Y2/W W
in Figures 27 and 28 to the low voltage terminal strip on the
CXM (units with PSC motor) or ECM control board (units Reversing Valve O O
with ECM motor). Practically any heat pump thermostat will Fan G G
work with these units, provided it has the correct number of 24Vac Hot R R
heating and cooling stages. 24Vac Common C C
Fault LED L AL1
NOTICE: Units with ClimaDry whole house dehumidification
option require a separate humidistat or thermostat part
number ATP32U02 (See ClimaDry AOM for more details).

w w w. c l i m a t e m a s t e r. c o m 23
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

ECM Blower Control

The ECM fan is controlled by an interface board that CFM Adjust Settings: The CFM adjust setting allows
converts thermostat inputs and field selectable CFM four selections. The NORM setting is the factory default
settings to signals used by the ECM motor controller. position. The + or – settings adjust the airflow by +/- 15%.
Units manufactured before July 2005 have version I (P/N The +/- settings are used to “fine tune” airflow adjustments.
69243707). Units manufactured after July 2005 have version The TEST setting runs the ECM motor at 70% torque, which
II (P/N 17B0019N01). Fan speeds are selected with jumpers causes the motor to operate like a standard PSC motor, and
for version I or via a nine position DIP switch for version II. disables the CFM counter.
To take full advantage of the ECM motor features, a multi-
stage thermostat should be used (2-stage heat/2-stage Dehumidification Mode Settings: The dehumidification
cool or 3-stage heat/2-stage cool). mode setting provides field selection of humidity control.
When operating in the normal mode, the cooling airflow
Note: Power must be off to the unit for at least three settings are determined by the cooling tap setting above.
seconds before the ECM motor will recognize a speed When dehumidification is enabled there is a reduction in
change. The motor will recognize a change in the CFM airflow in cooling to increase the moisture removal of the
Adjust or dehumidification mode settings while the unit is heat pump. Consult submittal data or specifications catalog
powered. for the specific unit series and model to correlate speed
tap to airflow in CFM. The dehumidification mode can be
There are four different airflow settings from lowest airflow enabled in two ways.
rate (speed tap 1) to the highest airflow rate (speed tap 4). 1. Constant Dehumidification Mode: When the
The charts below indicate settings for both versions of the dehumidification mode is selected (via DIP switch or
ECM interface board, followed by detailed information for jumper setting), the ECM motor will operate with a
each setting. multiplier applied to the cooling CFM settings (approx.
20-25% lower airflow). Any time the unit is running in
Cooling Settings: The cooling setting determines the the cooling mode, it will operate at the lower airflow
cooling (normal) CFM for all units with ECM motor. to improve latent capacity. The “DEHUM” LED will be
Cooling (normal) setting is used when the unit is not in illuminated at all times. Heating airflow is not affected.
dehumidification mode. This setting also determines the NOTE: Do not select dehumidification mode if cooling
heating CFM for Genesis (GS) units. Tap 1 is the lowest setting is tap 1.
CFM setting, while tap 4 is the highest CFM setting. To 2. Automatic (Humidistat-controlled) Dehumidification
avoid air coil freeze-up, tap 1 may not be used if the Mode: When the dehumidification mode is selected
dehumidification mode is selected. Consult submittal data (via DIP switch or jumper setting) AND a humidistat is
or specifications catalog for the specific unit series and connected to terminal DH (version II) or HUM (version
model to correlate speed tap setting to airflow in CFM. I), the cooling airflow will only be reduced when the
humidistat senses that additional dehumidification is
Heating Settings: The heating setting determines the required. The DH (or HUM) terminal is reverse logic.
heating CFM for Tranquility 27™ (TT) and Tranquility 20™ Therefore, a humidistat (not dehumidistat) is required.
(TS) units. This setting is not used for Genesis (GS) units. The “DEHUM” LED will be illuminated only when
Tap 1 is the lowest CFM setting, while tap 4 is the highest the humidistat is calling for dehumidification mode.
CFM setting. Consult submittal data or specifications Heating airflow is not affected. NOTE: Do not select
catalog for the specific unit series and model to correlate dehumidification mode if cooling setting is tap 1.
speed tap setting to airflow in CFM.

Auxiliary/Emergency Heat Settings: The auxiliary/


emergency heat setting determines the CFM when the unit
is in auxiliary heat or emergency heat mode. This setting
is used for residential units with internal electric heat.
When auxiliary electric heat is energized (i.e. compressor
and electric heat), the greater of the auxiliary/emergency
or heating setting will be used. A “G” (fan) signal must be
present from the thermostat for electric heat to operate.
Consult the submittal data or specifications catalog for the
specific unit series and model to correlate speed tap setting
to airflow in CFM.

24 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

ECM Blower Control

Table 5: ECM Board Tap Settings

Cooling settings: TT, TS, GS units* Heating settings: TT, TS units* Aux/Emerg Heat settings: TT, TS, GS units*
Version I Version II Version I Version II Version I Version II
69243707 17B0019N01 69243707 17B0019N01 69243707 17B0019N01
Tap HP CFM DIP Switch Tap DELAY DIP Switch Tap AUX CFM DIP Switch
Setting Jumper SW1 SW2 Setting Jumper SW3 SW4 Setting Jumper SW5 SW6
1 1 ON ON 1 1 ON ON 1 1 ON ON
2 2 ON OFF 2 2 ON OFF 2 2 ON OFF
3 3 OFF ON 3 3 OFF ON 3 3 OFF ON
4 4 OFF OFF 4 4 OFF OFF 4 4 OFF OFF
*GS units use the same settings for *This table not used for GS units. *Residential units
both cooling (normal) CFM and heating CFM.

CFM Adjust settings: TT, TS, GS units Dehum Mode settings: TT, TS, GS units
Version I Version II Version I Version II
69243707 17B0019N01 69243707 17B0019N01
Tap CFM Adj DIP Switch Tap Dehumid DIP Switch
Setting Jumper SW7 SW8 Setting Jumper SW9
TEST 1 ON ON NORM pins 1,2 ON
- 2 ON OFF Dehumid pins 2,3 OFF
+ 3 OFF ON
NORM 4 OFF OFF

Figure 29a: ECM Version II Interface Layout Figure 29b: ECM Version I Interface Layout
1/4" Spade
Connections 1/4" Spade
to CXM or Thermostat
Connections
A L
DXM Board Input LEDs A L
Y1

Y2

W
G

O
R

to CXM or
G G G G R A L DXM Board
C

TB1

Thermostat
G Y1 Y2 O W1 EM C R
Y2 Y1 G O W C R DH AL1 A

Input LEDs

CFM Counter LED's CFM Counter


Y2 Y1 G O W1 EM NC C R Hum

1 2 3 4 5

Thermostat 1 flash per 100 CFM 1 flash per 100CF


Thermostat
CFM

Connections Y CFM
Connections
ECM Motor
ECM Motor
J01 Low Voltage
TB01

Low Voltage
Connector Connector
6
7 8 9 10

Norm
Test

(+)
(–)
SW9
SW8
SW7
SW6
SW5
SW4
SW3
SW2
SW1

G
4
3
2
1

Dehumidification
Adjust

LED
CFM

CFM
A

DEHUM

OFF ON

Aux
J1
S1
AL1

Dehumid

Dehumidification
1 2
Norm 1

LED
2 3

4
3

3
2

2
1

Delay
CFM
HP

Fan Speed Selection DIP Switch

Fan Speed Selection Jumpers

w w w. c l i m a t e m a s t e r. c o m 25
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Tranquility 27™ (TT) Series ECM Blower Performance Data

Residential
Airflow in CFM with wet coil and clean air filter Units Only
Max Fan Cooling Mode Dehumid Mode Heating Mode Aux/
Tap AUX
Model ESP Motor Emerg
Setting Stg 1 Stg 2 Fan Stg 1 Stg 2 Fan Stg 1 Stg 2 Fan CFM
(in. wg) (hp) Mode
0.50 1/2 4 810 950 475 630 740 475 920 1060 475 4 1060
0.50 1/2 3 725 850 425 560 660 425 825 950 425 3 950
026
0.50 1/2 2 620 730 370 490 570 370 710 820 370 2 820
0.50 1/2 1 520 610 300 600 690 300 1 690
0.50 1/2 4 1120 1400 700 870 1090 700 1120 1400 700 4 1400
0.50 1/2 3 1000 1250 630 780 980 630 1000 1250 630 3 1350
038
0.50 1/2 2 860 1080 540 670 840 540 860 1080 540 2 1350
0.50 1/2 1 730 900 450 730 900 450 1 1350
0.75 1 4 1460 1730 870 1140 1350 870 1560 1850 870 4 1850
0.75 1 3 1300 1550 780 1020 1210 780 1400 1650 780 3 1660
049
0.75 1 2 1120 1330 670 870 1040 670 1200 1430 670 2 1430
0.75 1 1 940 1120 560 1010 1200 560 1 1350
0.75 1 4 1670 2050 1020 1300 1600 1020 1860 2280 1020 4 2280
0.75 1 3 1500 1825 920 1160 1430 920 1650 2050 920 3 2040
064
0.75 1 2 1280 1580 790 1000 1230 790 1430 1750 790 2 1750
0.75 1 1 1080 1320 660 1200 1470 660 1 1470
0.75 1 4 1620 2190 1050 1270 1650 1050 1690 2230 1050 4 2230
0.75 1 3 1500 1950 980 1170 1520 980 1600 2100 980 3 2100
072
0.75 1 2 1400 1830 910 1100 1420 910 1400 1850 910 2 1870
0.75 1 1 1320 1700 850 1240 1620 850 1 1670
Factory shipped on Tap Setting 2
During Auxiliary operation (residential units only) the CFM will run at the higher if the heating (delay jumper) or AUX settings
Airflow is controlled within +/- 5% up to Max ESP shown with wet coil and standard 1” fiberglass filter
Do not select Dehumidification mode if HP CFM is on setting 1
All units ARI/ISO/ASHRAE 13256-1 rated HP (Cooling) Delay (Heating) CFM Setting 3

Note: See pages 24 and 25 for information on setting taps.

26 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Tranquility 20™ (TS) Series PSC Blower Performance Data

Airflow in CFM with wet coil and clean air filter

Fan Rated Min Airflow (cfm) at External Static Pressure (in. wg)
Model
Speed Airflow CFM 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60 0.70 0.80 0.90 1.00
HI 600 450 704 708 711 702 693 692 690 683 675 658 640 598 515

018 MED 600 450 602 601 599 590 581 583 585 579 573 560 547 492

LOW 600 450 531 529 527 522 517 512 506 501 495 479 462

HI 850 600 965 960 954 943 931 923 914 898 882 862 842 794 725 635

024 MED 850 600 841 833 825 817 809 800 790 777 763 747 731 686 623

LOW 850 600 723 715 707 703 698 689 680 668 656 642 627

HI 950 750 1271 1250 1229 1207 1185 1164 1143 1118 1093 1061 1029 953 875 753

030 MED 950 750 1048 1037 1025 1016 1007 994 981 962 943 915 886 822

LOW 950 750 890 887 884 879 874 865 855 842 829 809 789

HI 1250 900 1411 1407 1402 1390 1378 1370 1361 1326 1290 1248 1205 1083 942

036 MED 1250 900 1171 1164 1156 1145 1133 1113 1092 1064 1035 997 958

LOW 1250 900 983 967 950 943 936 936

HI 1400 1050 1634 1626 1618 1606 1594 1583 1571 1539 1507 1464 1420 1265 1078

042 MED 1400 1050 1332 1323 1314 1298 1282 1263 1243 1206 1169 1115 1060

LOW 1400 1050 1130 1109 1088 1086 1084 1066 1048 1052 1055

HI 1600 1200 1798 1781 1764 1738 1711 1688 1665 1630 1595 1555 1514 1420 1239

048 MED 1600 1200 1384 1382 1379 1375 1371 1356 1341 1318 1294 1261 1227

LOW 1600 1200

HI 1950 1500 2311 2306 2300 2290 2279 2268 2257 2233 2209 2175 2140 2088 1990 1901 1856 1752

060 MED 1950 1500 2058 2049 2039 2028 2016 2000 1983 1966 1949 1935 1920 1874 1807 1750 1670 1582

LOW 1950 1500 1868 1863 1858 1858 1858 1848 1838 1822 1806 1799 1792 1749 1699 1636 1570

HI 2100 1800 2510 2498 2486 2471 2455 2440 2424 2401 2377 2348 2318 2247 2161 2078 1986 1855

070 MED 2100 1800 2171 2167 2162 2162 2162 2158 2153 2135 2117 2101 2085 2024 1971 1891 1823

LOW 2100 1800 2010 2008 2006 2006 2006 2006 2006 1992 1977 1962 1947 1892 1851

Black areas denote ESP where operation is not recommended.


Units factory shipped on medium speed. Other speeds require field selection.
All airflow is rated and shown above at the lower voltage if unit is dual voltage rated, e.g. 208V for 208-230V units.

Note: See pages 24 and 25 for information on setting taps.

w w w. c l i m a t e m a s t e r. c o m 27
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Tranquility 20™ (TS) Series ECM Blower Performance Data

Residential
Airflow in CFM with wet coil and clean air filter Units Only
Max Fan Cooling Mode Dehumid Mode Heating Mode Aux/
Tap AUX
Model ESP Motor Emerg
Setting Stg 1 Stg 2 Fan Stg 1 Stg 2 Fan Stg 1 Stg 2 Fan CFM
(in. wg) (hp) Mode
4 620 750 380 480 590 380 620 750 380 4 750
3 570 700 350 450 550 350 570 700 350 3 700
018 0.50 1/2
2 510 620 310 400 480 310 510 620 310 2 650
1 430 530 270 430 530 270 1 650
4 780 950 470 610 740 470 870 1060 470 4 1060
3 700 850 420 540 660 420 780 950 420 3 950
024 0.50 1/2
2 630 770 360 490 600 360 670 820 390 2 820
1 550 670 300 570 690 340 1 690
4 920 1130 560 720 880 560 1000 1230 560 4 1230
3 820 1000 500 640 780 500 900 1100 500 3 1100
030 0.50 1/2
2 740 900 450 580 700 450 800 980 450 2 980
1 660 800 400 700 850 400 1 850
4 1150 1400 700 900 1090 700 1150 1400 700 4 1400
3 1020 1250 630 800 980 630 1020 1250 630 3 1350
036 0.50 1/2
2 890 1080 540 690 840 540 890 1080 540 2 1350
1 740 900 450 750 920 450 1 1350
4 1290 1580 790 1010 1230 790 1290 1580 790 4 1580
3 1150 1400 700 900 1090 700 1150 1400 700 3 1400
042 0.50 1/2
2 1050 1280 640 820 1000 640 1020 1240 640 2 1350
1 920 1120 560 900 1080 560 1 1350
4 1420 1730 870 1110 1350 870 1520 1850 865 4 1850
3 1270 1550 780 990 1210 780 1350 1650 775 3 1650
048 0.75 1
2 1180 1440 720 920 1120 720 1190 1450 720 2 1450
1 1050 1280 640 1020 1250 640 1 1350
4 1680 2050 1030 1310 1600 1030 1870 2280 1030 4 2280
3 1500 1830 910 1170 1420 910 1680 2050 910 3 2050
060 0.75 1
2 1400 1700 850 1090 1330 850 1480 1800 850 2 1800
1 1300 1580 790 1270 1550 790 1 1550
4 1830 2230 1100 1420 1740 1100 1830 2230 1100 4 2230
3 1600 1950 980 1250 1520 980 1720 2100 980 3 2100
070 0.75 1
2 1440 1750 880 1120 1360 880 1670 1950 880 2 1950
1 1200 1580 790 1460 1780 790 1 1780

See ECM control section for details on setting taps.


Bold numbers indicate factory settings.
During Auxiliary operation the CFM will run at the higher of the Heating (Delay jumper) or AUX settings.
Airflow is controlled within 5% up to the Max ESP shown with wet coil.
Do not select Dehumidification mode if HP CFM is on setting 1.
All units ARI/ISO/ASHRAE 13256-1 rated HP CFM Setting 3.

Note: See pages 24 and 25 for information on setting taps.


28 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Genesis (GS) Series ECM Blower Performance Data

Residential
Airflow in CFM with wet coil and clean air filter Units Only
Max Fan Tap Cooling Mode Dehumid Mode Aux/
AUX
Model ESP Motor Set- Emerg
Stg 1 Stg 2 Fan Stg 1 Stg 2 Fan CFM
(in. wg) (hp) ting Mode
4 440 540 270 340 420 270 4 540
3 410 500 250 320 390 250 3 500
015 0.50 1/2
2 380 460 230 300 360 230 2 460
1 350 430 210 1 430
4 530 650 320 410 510 320 4 650
3 490 600 300 380 470 300 3 600
018 0.50 1/2
2 460 560 280 360 440 280 2 560
1 420 510 260 1 510
4 710 860 430 550 670 430 4 860
3 660 800 400 510 620 400 3 800
024 0.50 1/2
2 610 740 370 480 580 370 2 740
1 560 680 340 1 680
4 880 1080 540 690 840 540 4 1080
3 820 1000 500 640 780 500 3 1000
030 0.50 1/2
2 760 930 460 590 730 460 2 930
1 700 850 430 1 850
4 1060 1290 650 830 1010 650 4 1290
3 980 1200 600 760 940 600 3 1200
036 0.50 1/2
2 910 1110 560 710 870 560 2 1110
1 840 1020 600 1 1020
4 1230 1510 750 960 1180 750 4 1510
3 1150 1400 700 900 1090 700 3 1400
042 0.50 1/2
2 1060 1300 650 830 1010 650 2 1300
1 980 1190 600 1 1190
4 1410 1720 860 1100 1340 860 4 1720
3 1310 1600 800 1020 1250 800 3 1600
048 0.75 1
2 1210 1480 740 940 1150 740 2 1480
1 1120 1360 680 1 1360
4 1760 2150 1080 1370 1680 1080 4 2150
3 1640 2000 1000 1280 1560 1000 3 2000
060 0.75 1
2 1520 1850 930 1190 1440 930 2 1850
1 1390 1700 850 1 1700
4 2120 2580 1290 1650 2010 1290 4 2580
3 1970 2400 1200 1540 1870 1200 3 2400
070 0.75 1
2 1820 2220 1110 1420 1730 1110 2 2220
1 1670 2040 1020 1 2040

See ECM control section for details on setting taps.


Bold numbers indicate factory settings.
During Auxiliary operation the CFM will run at the higher of the Heating (Delay jumper) or AUX settings.
Airflow is controlled within 5% up to the Max ESP shown with wet coil.
Do not select Dehumidification mode if HP CFM is on setting 1.
All units ARI/ISO/ASHRAE 13256-1 rated HP CFM Setting 3.

Note: See pages 24 and 25 for information on setting taps.

w w w. c l i m a t e m a s t e r. c o m 29
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Genesis (GS) Series PSC Blower Performance Data

Fan Rated MIN Airflow (cfm) at External Static Pressure (in. wg)
Model
Speed Airflow CFM 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60 0.70 0.80 0.90 1.00

HI 500 375 880 860 840 830 820 800 780 750 730 690 660 610

015 MED 500 375 770 760 750 740 720 710 690 670 640 620 600 520

LOW 500 375 660 660 660 650 640 630 620 600 580 550 520 460

HI 600 450 880 860 840 830 820 800 780 750 730 690 660 610

018 MED 600 450 770 760 750 740 720 710 690 670 640 620 600 520

LOW 600 450 660 660 660 650 640 630 620 600 580 550 520 460

HI 800 600 1130 1110 1090 1060 1040 1010 980 950 920 880 840 720

024 MED 800 600 950 940 930 920 910 880 860 820 790 760 730

LOW 800 600 880 870 860 840 830 810 800 770 730 700 660

HI 1000 750 1260 1230 1200 1180 1160 1120 1090 1050 1000 970 930 850 650

030 MED 1000 750 1180 1150 1120 1090 1070 1030 1000 970 950 910 870

LOW 1000 750 1040 1020 1000 980 960 930 910 870 840 820 790

HI 1150 863 1400 1360 1320 1280 1250 1220 1200 1150 1110 1070 1020 940 850 690

036 MED 1150 850 1260 1240 1220 1190 1170 1130 1100 1070 1040 990 950

LOW 1150 863 1170 1150 1130 1100 1080 1050 1020 990 960 930 900

HI 1400 1050 1670 1630 1600 1570 1540 1510 1440 1380 1290 1130 0

042 MED 1400 1050 1610 1580 1550 1510 1480 1450 1420 1390 1360 1320 1270

LOW 1400 1050 1270 1260 1250 1240 1220 1210 1190 1160 1120 1080 1030

HI 1600 1200 2010 2000 1940 1880 1830 1780 1690 1610 1540 1310 1190

048 MED 1600 1200 1950 1910 1870 1820 1780 1740 1700 1670 1630 1570 1520 1410 1310 1170

LOW 1600 1200 1470 1460 1450 1440 1430 1410 1380 1360 1330 1280 1220 1110 1040

HI 2000 1500 2270 2230 2200 2170 2140 2110 2040 1970 1870 1720 1640

060 MED 2000 1500 2260 2240 2220 2190 2170 2140 2110 2100 2080 2050 2020 1960 1870 1760 1660 1550

LOW 2000 1500 2050 2030 2010 1990 1970 1950 1930 1910 1880 1850 1830 1780 1700 1650 1570 1430

HI 2300 1725 2460 2430 2390 2340 2310 2280 2230 2180 1990 1860 1740

070 MED 2300 1725 2530 2500 2470 2450 2420 2400 2370 2340 2310 2280 2260 2200 2100 1890 1740 1640

LOW 2300 1725 2270 2260 2250 2240 2230 2210 2180 2160 2140 2120 2100 2040 1900 1790 1690 1570

Black areas denote ESP where operation is not recommended


Units factory shipped on medium speed (Size 015 on low), other speeds require field selection
All airflow is rated at lowest Voltage if unit is dual Voltage rated, e.g. 208V for 208-230V units
All units ARI/ISO/ASHRAE 13256-1 rated on high fan speed (Size 015 rated on medium speed)

30 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

CXM Controls

CXM Control DDC operation. If set to “DDC Output at EH2,” the EH2
For detailed control information, see CXM/DXM Application, terminal will continuously output the last fault code of
Operation and Maintenance (AOM) manual (part the controller. If set to “EH2 normal,” EH2 will operate as
#97B0003N08). standard electric heat output.
On = EH2 Normal. Off = DDC Output at EH2.
Field Selectable Inputs NOTE: Some CXM controls only have a 2 position DIP switch
Test mode: Test mode allows the service technician to package. If this is the case, this option can be selected by
check the operation of the control in a timely manner. By clipping the jumper which is in position 4
momentarily shorting the test terminals, the CXM control of SW1.
enters a 20 minute test mode period in which all time delays Jumper not clipped = EH2 Normal. Jumper clipped = DDC
are sped up 15 times. Upon entering test mode, the status Output at EH2.
LED will flash a code representing the last fault. For diagnostic DIP switch 5: Factory Setting - Normal position is “On.” Do
ease at the thermostat, the alarm relay will also cycle during not change selection unless instructed to do so by
test mode. The alarm relay will cycle on and off similar to the the factory.
status LED to indicate a code representing the last fault, at
the thermostat. Test mode can be exited by shorting the test
terminals for 3 seconds.
Retry Mode: If the control is attempting a retry of a fault, Table 6a: CXM LED And Alarm Relay Operations
the status LED will slow flash (slow flash = one flash every 2 Description of Operation LED Alarm Relay
seconds) to indicate the control is in the process of retrying. Normal Mode On Open
Normal Mode with UPS Warning On Cycle (closed 5 sec., Open 25 sec.)
Field Configuration Options CXM is non-functional Off Open
Fault Retry Slow Flash Open
Note: In the following field configuration options, jumper Lockout Fast Flash Closed
wires should be clipped ONLY when power is removed from Over/Under Voltage Shutdown Slow Flash Open (Closed after 15 minutes)
the CXM control. Test Mode - No fault in memory Flashing Code 1 Cycling Code 1

Test Mode - HP Fault in memory Flashing Code 2 Cycling Code 2


Water coil low temperature limit setting: Jumper 3 (JW3-FP1
Low Temp) provides field selection of temperature Test Mode - LP Fault in memory Flashing Code 3 Cycling Code 3
limit setting for FP1 of 30°F or 10°F [-1°F or -12°C] Test Mode - FP1 Fault in memory Flashing Code 4 Cycling Code 4
(refrigerant temperature).
Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C]. Test Mode - FP2 Fault in memory Flashing Code 5 Cycling Code 5

Air coil low temperature limit setting: Jumper 2 (JW2-FP2 Test Mode - CO Fault in memory Flashing Code 6 Cycling Code 6
Low Temp) provides field selection of temperature limit Test Mode - Over/Under
Flashing Code 7 Cycling Code 7
setting for FP2 of 30°F or 10°F [-1°F or -12°C] (refrigerant shutdown in memory

temperature). Note: This jumper should only be clipped Test Mode - UPS in memory Flashing Code 8 Cycling Code 8
-Slow Flash = 1 flash every 2 seconds
under extenuating circumstances, as recommended by Test Mode - Swapped Thermistor Flashing Code 9 Cycling Code 9
-Fast Flash = 2 flashes every 1 second
the factory.
-Flash code 2 = 2 quick flashes, 10 second pause, 2 quick
Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].
flashes, 10 second pause, etc.
Alarm relay setting: Jumper 1 (JW1-AL2 Dry) provides field
-On pulse 1/3 second; off pulse 1/3 second
selection of the alarm relay terminal AL2 to be jumpered to
24VAC or to be a dry contact (no connection).
Not Clipped = AL2 connected to R. Clipped = AL2 dry
contact (no connection).

DIP Switches
Note: In the following field configuration options, DIP
switches should only be changed when power is removed
from the CXM control.
DIP switch 1: Unit Performance Sentinel Disable - provides
field selection to disable the UPS feature.
On = Enabled. Off = Disabled.
DIP switch 2: Stage 2 Selection - provides selection of
whether compressor has an “on” delay. If set to stage 2, the
compressor will have a 3 second delay before energizing.
Also, if set for stage 2, the alarm relay will NOT cycle during
test mode.
On = Stage 1. Off = Stage 2
DIP switch 3: Not Used.
DIP switch 4: DDC Output at EH2 - provides selection for
w w w. c l i m a t e m a s t e r. c o m 31
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

CXM Controls

Safety Features – CXM Control Air coil low temperature (FP2): The FP2 thermistor temperature
The safety features below are provided to protect the must be below the selected low temperature limit setting for
compressor, heat exchangers, wiring and other components 30 continuous seconds during a compressor run cycle to be
from damage caused by operation outside of design recognized as a FP2 fault. The FP2 input is bypassed for the
conditions. initial 60 seconds of a compressor run cycle. FP2 is set at the
Anti-short cycle protection: The control features a 5 minute factory for one try. Therefore, the control will go into lockout
mode once the FP2 fault has occurred.
anti-short cycle protection for the compressor.
FP2 lockout code = 5
Note: The 5 minute anti-short cycle also occurs at power up. Condensate overflow: The condensate overflow sensor
Random start: The control features a random start upon must sense overflow level for 30 continuous seconds to
power up of 5-80 seconds. be recognized as a CO fault. Condensate overflow will be
Fault Retry: In Fault Retry mode, the Status LED begins monitored at all times.
slowly flashing to signal that the control is trying to recover CO lockout code = 6
from a fault input. The control will stage off the outputs and Over/under voltage shutdown: An over/under voltage
then “try again” to satisfy the thermostat input call. Once the condition exists when the control voltage is outside the range
thermostat input call is satisfied, the control will continue on of 19VAC to 30VAC. Over/under voltage shut down is a
self-resetting safety. If the voltage comes back within range
as if no fault occurred. If 3 consecutive faults occur without
for at least 0.5 seconds, normal operation is restored. This is
satisfying the thermostat input call, the control will go into
not considered a fault or lockout. If the CXM is in over/under
“lockout” mode. The last fault causing the lockout will be voltage shutdown for 15 minutes, the alarm relay will close.
stored in memory and can be viewed by going into test mode. Over/under voltage shut down code = 7
Note: FP1/FP2 faults are factory set at only one try. Unit Performance Sentinel-UPS (patent pending): The UPS
Lockout: In lockout mode, the status LED will begin fast feature indicates when the heat pump is operating inefficiently.
flashing. The compressor relay is turned off immediately. A UPS condition exists when:
Lockout mode can be “soft” reset by turning off the a) In heating mode with compressor energized, FP2 is
thermostat (or satisfying the call). A “soft” reset keeps greater than 125°F [52°C] for 30 continuous seconds, or:
the fault in memory but resets the control. A “hard” reset b) In cooling mode with compressor energized, FP1 is
greater than 125°F [52°C] for 30 continuous seconds, or:
(disconnecting power to the control) resets the control and
c) In cooling mode with compressor energized, FP2 is less
erases fault memory.
than 40°F [4.5°C] for 30 continuous seconds. If a UPS
Lockout with emergency heat: While in lockout mode, if W condition occurs, the control will immediately go to UPS
becomes active (CXM), emergency heat mode will occur. warning. The status LED will remain on as if the control
High pressure switch: When the high pressure switch opens due is in normal mode. Outputs of the control, excluding LED
to high refrigerant pressures, the compressor relay is de-energized and alarm relay, will NOT be affected by UPS. The UPS
immediately since the high pressure switch is in series with the condition cannot occur during a compressor off cycle.
compressor contactor coil. The high pressure fault recognition is During UPS warning, the alarm relay will cycle on and
immediate (does not delay for 30 continuous seconds before de- off. The cycle rate will be “on” for 5 seconds, “off” for 25
energizing the compressor). seconds, “on” for 5 seconds, “off” for 25 seconds, etc.
UPS warning code = 8
High pressure lockout code = 2
Swapped FP1/FP2 thermistors: During test mode, the control
Example: 2 quick flashes, 10 sec pause, 2 quick flashes, 10
monitors to see if the FP1 and FP2 thermistors are in the
sec. pause, etc. appropriate places. If the control is in test mode, the control
Low pressure switch: The low pressure switch must be open will lockout, with code 9, after 30 seconds if:
and remain open for 30 continuous seconds during “on” cycle a) The compressor is on in the cooling mode and the FP1
to be recognized as a low pressure fault. If the low pressure sensor is colder than the FP2 sensor, or:
switch is open for 30 seconds prior to compressor power up it b) The compressor is on in the heating mode and the FP2
will be considered a low pressure (loss of charge) fault. The low sensor is colder than the FP1 sensor.
pressure switch input is bypassed for the initial 60 seconds of a Swapped FP1/FP2 thermistor code = 9.
compressor run cycle.
Diagnostic Features
Low pressure lockout code = 3
The LED on the CXM board advises the technician of the
Water coil low temperature (FP1): The FP1 thermistor current status of the CXM control. The LED can display either
temperature must be below the selected low temperature limit the current CXM mode or the last fault in memory if in test
setting for 30 continuous seconds during a compressor run mode. If there is no fault in memory, the LED will flash Code 1
cycle to be recognized as a FP1 fault. The FP1 input is bypassed (when in test mode).
for the initial 60 seconds of a compressor run cycle. FP1 is set at
the factory for one try. Therefore, the control will go into lockout
mode once the FP1 fault has occurred.
FP1 lockout code = 4
32 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

CXM Controls

CXM Control Start-up Operation


The control will not operate until all inputs and safety
controls are checked for normal conditions. The compressor
will have a 5 minute anti-short cycle delay at power-up. The
first time after power-up that there is a call for compressor,
the compressor will follow a 5 to 80 second random start
delay. After the random start delay and anti-short cycle
delay, the compressor relay will be energized. On all
subsequent compressor calls, the random start delay is
omitted.

Table 6b: Unit Operation

TT TS/GS TS/GS
T-stat signal
ECM fan ECM fan PSC fan
G Fan only Fan only Fan only
1 3 5
G, Y or Y1 Stage 1 heating Stage 1 heating Stage 1 heating
1 3 5
G, Y1, Y2 Stage 2 heating Stage 2 heating Stage 2 heating
1 3
G, Y1, Y2, W Stage 3 heating Stage 3 heating N/A
G, W Emergency heat Emergency heat Emergency heat
2 4 6
G, Y or Y1, O Stage 1 cooling Stage 1 cooling Cooling
2 4
G, Y1, Y2, O Stage 2 cooling Stage 2 cooling N/A

1 Stage 1 = 1st stage compressor, 1st stage fan operation


Stage 2 = 2nd stage compressor, 2nd stage fan operation
Stage 3 = 2nd stage compressor, auxiliary electric heat, 2nd
or 3rd stage fan operation (depending on fan settings)
2 Stage 1 = 1st stage compressor, 1st stage fan operation, reversing valve
Stage 2 = 2nd stage compressor, 2nd stage fan operation, reversing valve
3 Stage 1 = compressor, 1st stage fan operation
Stage 2 = compressor, 2nd stage fan operation
Stage 3 = compressor, auxiliary electric heat, 2nd or 3rd stage fan operation (depending on fan settings)
4 Stage 1 = compressor, 1st stage fan operation, reversing valve
Stage 2 = compressor, 2nd stage fan operation, reversing valve
5 Stage 1 = compressor, fan
Stage 2 = compressor, auxiliary electric heat, fan
6 Cooling = compressor, fan, reversing valve

w w w. c l i m a t e m a s t e r. c o m 33
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

CXM Controls

Table 7: Nominal resistance at various temperatures CXM Thermostat Details


Thermostat Compatibility - Most all heat pump thermostats
can be used with the CXM control. However Heat/Cool
stats are NOT compatible with the CXM.
ϒ ϒ ϒ ϒ
Anticipation Leakage Current - Maximum leakage current
for "Y" is 50 mA and for "W" is 20mA. Triacs can be used
if leakage current is less than above. Thermostats with
anticipators can be used if anticipation current is less than
that specified above.

Thermostat Signals -
• "Y" and "W" have a 1 second recognition time when
being activated or being removed.
• "O" and "G" are direct pass through signals but are
monitored by the micro processor.
• "R" and "C" are from the transformer.
• "AL1" and "AL2" originate from the alarm relay.
• "A" is paralleled with the compressor output for use
with well water solenoid valves.
• The "Y" 1/4" quick connect is a connection point to the
"Y" input terminal P1 for factory use. This "Y" terminal
can be used to drive panel mounted relays such as the
loop pump relay.

34 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Starting And Operating Conditions

Operating Limits Determination of operating limits is dependent primarily upon


Environment – Units are designed for indoor installation three factors: 1) return air temperature. 2) water temperature,
only. Never install units in areas subject to freezing or where and 3) ambient temperature. When any one of these factors
humidity levels could cause cabinet condensation (such as is at minimum or maximum levels, the other two factors
unconditioned spaces subject to 100% outside air). should be at normal levels to insure proper unit operation.
Power Supply – A voltage variation of +/– 10% of nameplate Consult product catalog for operating temperature limits.
utilization voltage is acceptable.
Extreme variations in temperature and humidity and/or
Starting Conditions corrosive water or air will adversely affect unit performance,
Consult Table 8 for the particular model. Starting conditions reliability, and service life.
vary depending upon model and are based upon the
following notes:

Notes:
1. Conditions in Table 8 are not normal or continuous
operating conditions. Minimum/maximum limits are
start-up conditions to bring the building space up to
occupancy temperatures. Units are not designed to
operate under these conditions on a regular basis.
2. Voltage utilization range complies with ARI
Standard 110.

Table 8: Starting Limits


TT/TS GS
Starting Limits
Cooling Heating Cooling Heating
Air Limits
Min. ambient air, DB 45°F [7°C] 39°F [4°C] 45°F [7°C] 39°F [4°C]
Rated ambient air, DB 80.6°F [27°C] 68°F [20°C] 80.6°F [27°C] 68°F [20°C]
Max. ambient air, DB 110°F [43°C] 85°F [29°C] 110°F [43°C] 85°F [29°C]
Min. entering air, DB/WB 50°F [10°C] 40°F [4.5°C] 50°F [10°C] 50°F [10°C]
Rated entering air, DB/WB 80.6/66.2°F [27/19°C] 68°F [20°C] 80.6/66.2°F [27/19°C] 68°F [20°C]
Max. entering air, DB/WB 110/83°F [43/28°C] 80°F [27°C] 110/83°F [43/28°C] 80°F [27°C]
Water Limits
Min. entering water 30°F [-1°C] 20°F [-6.7°C] 30°F [-1°C] 20°F [-6.7°C]
Normal entering water 50-110°F [10-43°C] 30-70°F [-1 to 21°C] 50-110°F [10-43°C] 30-70°F [-1 to 21°C]
Max. entering water 120°F [49°C] 90°F [32°C] 120°F [49°C] 90°F [32°C]
1.5 to 3.0 gpm/ton 1.5 to 3.0 gpm/ton
Normal water flow
2.0 to 3.9 l/m per kW 2.0 to 3.9 l/m per kW

w w w. c l i m a t e m a s t e r. c o m 35
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Starting and Operating Conditions

Unit and System Checkout Flow Controller pump(s): Verify that the pump(s) is wired
BEFORE POWERING SYSTEM, please check the following: and in operating condition.
System controls: Verify that system controls function and
UNIT CHECKOUT operate in the proper sequence.
Balancing/shutoff valves: Insure that all isolation valves Low water temperature cutout: Verify that low water
are open and water control valves are wired. temperature cut-out controls are set properly
Line voltage and wiring: Verify that voltage is within (FP1 - JW3).
an acceptable range for the unit and wiring and fuses/ Miscellaneous: Note any questionable aspects of
breakers are properly sized. Verify that low voltage wiring the installation.
is complete.
Unit control transformer: Insure that transformer has the
properly selected voltage tap. Residential 208-230V units CAUTION!
are factory wired for 230V operation unless specified
CAUTION! Verify that ALL water control valves are open
otherwise.
and allow water flow prior to engaging the compressor.
Loop/water piping is complete and purged of air. Water/
Freezing of the coax or water lines can permanently
piping is clean.
damage the heat pump.
Antifreeze has been added if necessary.
Entering water and air: Insure that entering water and air
temperatures are within operating limits of Table 8. NOTICE! Failure to remove shipping brackets from spring-
Low water temperature cutout: Verify that low water mounted compressors will cause excessive noise, and could
temperature cut-out on the CXM/DXM control is properly cause component failure due to added vibration.
set.
Unit fan: Manually rotate fan to verify free rotation and
insure that blower wheel is secured to the motor shaft.
Be sure to remove any shipping supports if needed.
CAUTION!
DO NOT oil motors upon start-up. Fan motors are pre- CAUTION! To avoid equipment damage, DO NOT
oiled at the factory. Check unit fan speed selection and leave system filled in a building without heat during the
compare to design requirements. winter unless antifreeze is added to the water loop. Heat
Condensate line: Verify that condensate line is open and exchangers never fully drain by themselves and will freeze
properly pitched toward drain. unless winterized with antifreeze.
HWG pump is disconnected unless piping is completed
and air has been purged from the system.
Water flow balancing: Record inlet and outlet water
temperatures for each heat pump upon startup. This
Unit Start-up Procedure
check can eliminate nuisance trip outs and high velocity
1. Turn the thermostat fan position to “ON.” Blower
water flow that could erode heat exchangers.
should start.
Unit air coil and filters: Insure that filter is clean and
2. Balance air flow at registers.
accessible. Clean air coil of all manufacturing oils.
3. Adjust all valves to their full open position. Turn on the
Unit controls: Verify that CXM field selection options are
line power to all heat pump units.
properly set. Low voltage wiring is complete.
4. Room temperature should be within the minimum-
Blower speed is set.
maximum ranges of Table 8. During start-up checks,
Service/access panels are in place.
loop water temperature entering the heat pump should
be between 30°F [-1°C] and 95°F [35°C].
SYSTEM CHECKOUT
5. Two factors determine the operating limits of water
System water temperature: Check water temperature
source heat pumps, (a) return air temperature, and (b)
for proper range and also verify heating and cooling set
water temperature. When any one of these factors is at a
points for proper operation.
minimum or maximum level, the other factor must be at
System pH: Check and adjust water pH if necessary to
normal level to insure proper unit operation.
maintain a level between 6 and 8.5. Proper pH promotes
a. Adjust the unit thermostat to the warmest setting.
longevity of hoses and fittings (see Table 3).
Place the thermostat mode switch in the “COOL”
System flushing: Verify that all air is purged from the
position. Slowly reduce thermostat setting until the
system. Air in the system can cause poor operation or
compressor activates.
system corrosion. Water used in the system must be
b. Check for cool air delivery at the unit grille within a
potable quality initially and clean of dirt, piping slag,
few minutes after the unit has begun to operate.
and strong chemical cleaning agents. Some antifreeze
Note: Units have a five minute time delay in the
solutions may require distilled water.
control circuit that can be eliminated on the CXM/
DXM control board as shown below in Figure 30. See
controls description for details.

36 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Start-Up Procedure

c. Verify that the compressor is on and that the water 7. If unit fails to operate, perform troubleshooting analysis
flow rate is correct by measuring pressure drop (see troubleshooting section). If the check described
through the heat exchanger using the P/T plugs and fails to reveal the problem and the unit still does not
comparing to Tables 9a through 9c. operate, contact a trained service technician to insure
d. Check the elevation and cleanliness of the proper diagnosis and repair of the equipment.
condensate lines. Dripping may be a sign of a 8. When testing is complete, set system to maintain
blocked line. Check that the condensate trap is filled desired comfort level.
to provide a water seal. 9. BE CERTAIN TO FILL OUT AND RETURN ALL
e. Refer to Table 10. Check the temperature of both WARRANTY REGISTRATION PAPERWORK.
entering and leaving water. If temperature is within
range, proceed with the test. If temperature is outside Note: If performance during any mode appears abnormal,
of the operating range, check refrigerant pressures refer to the CXM section or troubleshooting section of this
and compare to Tables 11 through 13. Verify correct manual. To obtain maximum performance, the air coil should
water flow by comparing unit pressure drop across be cleaned before start-up. A 10% solution of dishwasher
the heat exchanger versus the data in Tables 9a detergent and water is recommended.
through 9c. Heat of rejection (HR) can be calculated
and compared to catalog data capacity pages. The
formula for HR for systems with water is as follows: WARNING!
HR = TD x GPM x 500, where TD is the temperature
difference between the entering and leaving water, WARNING! When the disconnect switch is closed, high
and GPM is the flow rate in U.S. GPM, determined voltage is present in some areas of the electrical panel.
by comparing the pressure drop across the heat Exercise caution when working with energized equipment.
exchanger to Tables 9a through 9c.
f. Check air temperature drop across the air coil when
compressor is operating. Air temperature drop should
be between 15°F and 25°F [8°C and 14°C].
g. Turn thermostat to “OFF” position. A hissing noise
indicates proper functioning of the reversing valve.
CAUTION!
6. Allow five (5) minutes between tests for pressure to CAUTION! Verify that ALL water control valves are open
equalize before beginning heating test. and allow water flow prior to engaging the compressor.
a. Adjust the thermostat to the lowest setting. Place the Freezing of the coax or water lines can permanently
thermostat mode switch in the “HEAT” position. damage the heat pump.
b. Slowly raise the thermostat to a higher temperature
until the compressor activates.
c. Check for warm air delivery within a few minutes after
the unit has begun to operate. Figure 30: Test Mode Pins
d. Refer to Table 10. Check the temperature of both
entering and leaving water. If temperature is within Short test pins
range, proceed with the test. If temperature is outside together to enter Test
of the operating range, check refrigerant pressures Mode and speed-up
and compare to Tables 11 through 13. Verify correct timing and delays for
water flow by comparing unit pressure drop across
20 minutes.
the heat exchanger versus the data in Tables 9a
through 9c. Heat of extraction (HE) can be calculated
and compared to submittal data capacity pages. The
formula for HE for systems with water is as follows:
HE = TD x GPM x 500, where TD is the temperature
difference between the entering and leaving water,
and GPM is the flow rate in U.S. GPM, determined
by comparing the pressure drop across the heat
exchanger to Tables 9a through 9c.
e. Check air temperature rise across the air coil when
compressor is operating. Air temperature rise should
be between 20°F and 30°F [11°C and 17°C].
f. Check for vibration, noise, and water leaks.

w w w. c l i m a t e m a s t e r. c o m 37
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Operating Conditions

Table 9a: TT Coax Water Pressure Drop Table 9b: TS Coax Water Pressure Drop
Pressure Drop (psi) Pressure Drop (psi)
Model GPM Model GPM
30°F 50°F 70°F 90°F 30°F 50°F 70°F 90°F
4.0 1.5 1.3 1.1 1.0 2.8 0.7 0.5 0.3 0.2
6.0 3.1 2.6 2.3 2.1 018 4.1 2.1 1.7 1.4 1.1
026
7.0 4.1 3.4 3.0 2.7 5.5 3.5 2.8 2.4 2.0
8.0 5.1 4.3 3.8 3.4
4.0 1.5 1.3 1.1 1.0
4.0 1.2 1.0 0.8 0.6 024 6.0 3.1 2.6 2.3 2.1
6.0 2.6 2.5 2.3 2.1 8.0 5.1 4.3 3.8 3.4
038
8.0 4.5 4.2 4.0 3.7
9.0 5.7 5.2 4.8 4.4 4.0 1.5 1.3 1.1 1.0
030 6.0 3.1 2.6 2.3 2.1
5.5 1.1 0.9 0.8 0.7 8.0 5.1 4.3 3.8 3.4
8.3 2.2 2.1 2.0 1.8
049 4.5 1.7 1.3 1.1 0.9
11.0 3.9 3.6 3.2 3.1
12.0 4.5 4.2 3.8 3.5 036 6.8 3.3 3.1 2.9 2.6
9.0 5.7 5.2 4.8 4.4
7.0 0.5 0.3 0.2 0.1
10.5 1.9 1.8 1.7 1.6 5.5 1.1 0.9 0.8 0.7
064 042 8.3 2.2 2.1 2.0 1.8
14.0 3.9 3.5 3.2 2.9
15.0 4.8 4.3 3.9 3.5 11.0 3.9 3.6 3.2 3.1

7.5 1.7 1.5 1.3 1.3 6.0 1.3 1.1 1.0 0.9
11.3 3.9 3.4 3.0 2.8 048 9.0 2.6 2.5 2.3 2.2
072 12.0 4.5 4.2 3.8 3.5
15.0 6.9 6.0 5.4 5.0
17.0 8.9 7.7 6.9 6.5
7.5 0.6 0.4 0.3 0.2
060 11.3 2.3 2.1 2.0 1.8
Table 9c: GS Coax Water Pressure Drop 15.0 4.8 4.3 3.9 3.5
Pressure Drop (psi) 8.3 2.4 2.0 1.7 1.6
Model GPM 070 12.4 5.2 4.5 4.0 3.8
30°F 50°F 70°F 90°F
16.5 8.0 7.0 6.3 6.0
1.8 0.6 0.5 0.5 0.5
015 2.8 1.0 0.9 0.8 0.8
3.8 1.5 1.4 1.3 1.2
2.2 0.7 0.7 0.6 0.6 Table 10: Water Temperature Change Through Heat
018 3.5 1.3 1.2 1.1 1.1 Exchanger
4.5 1.8 1.8 1.6 1.5
Sjtf-!Dppmjoh Espq-!Ifbujoh
3.0 0.6 0.6 0.5 0.5
Xbufs!Gmpx-!hqn!)m0n* ¢G!)¢D* ¢G!)¢D*
024 4.5 1.1 1.1 1.0 0.9 Gps!Dmptfe!Mppq;!Hspvoe!Tpvsdf!ps!Dmptfe!Mppq
:!.!23 5!.!9
Tztufnt!bu!4!hqn!qfs!upo!)4/:!m0n!qfs!lx*
6.0 1.8 1.7 1.5 1.5 )6!.!7/8* )3/3!.!5/5*

3.7 0.8 0.8 0.7 0.7 Gps!Pqfo!Mppq;!Hspvoe!Xbufs!Tztufnt!bu 31!.!37 21!.!28


2/6!hqn!qfs!upo!)3/1!m0n!qfs!lx* )22/2!.!25/5* )6/7!.!:/5*
030 5.5 1.6 1.4 1.3 1.3
7.5 2.6 2.4 2.2 2.1
4.5 1.3 1.2 1.1 1.1
036 7.0 2.1 1.9 1.7 1.7
9.0 3.9 3.7 3.4 3.2
5.5 1.6 1.5 1.4 1.3
042 8.0 3.2 3.0 2.8 2.6
10.5 5.1 4.7 4.4 4.1
6.0 2.1 1.9 1.8 1.7
048 9.0 3.9 3.7 3.4 3.2
12.0 6.4 5.9 5.5 5.2
7.5 1.1 1.0 1.0 0.9
060 11.3 2.2 2.1 1.9 1.8
15.0 3.6 3.4 3.1 3.0
9.0 1.5 1.4 1.3 1.2
070 13.5 3.0 2.8 2.6 2.5
18.0 5.0 4.7 4.3 4.1

38 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Operating Conditions

Table 11: TT Series Typical Unit Operating Pressures and Temperatures


026 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 118-128 159-179 25-30 9-14 16.7-18.7 19-25 72-83 273-293 6-11 3-8 5.9-7.9 16-22
30 2.25 118-128 146-166 25-30 7-12 12.3-14.3 20-26 75-85 275-295 6-11 3-8 4.2-6.2 17-23
3 118-128 132-152 25-30 7-12 7.9-9.9 20-26 78-88 277-297 6-11 3-8 2.7-4.7 18-24

1.5 128-138 186-206 18-23 8-13 16.3-18.3 19-25 102-112 302-322 8-12 6-11 8.9-10.9 22-28
50 2.25 128-138 172-192 18-23 6-11 12.1-14.1 20-26 106-116 303-323 8-12 6-11 6.7-8.7 23-29
3 128-138 158-178 18-23 6-11 7.8-9.8 20-26 110-120 305-325 8-12 6-11 4.5-6.5 23-29

1.5 136-146 281-301 7-12 7-12 15.7-17.7 19-25 128-138 330-350 10-15 8-13 11.3-13.3 27-34
70 2.25 136-146 267-287 7-12 5-10 11.6-13.6 19-25 134-144 332-352 10-15 8-13 8.5-10.5 28-35
3 136-146 253-273 7-12 4-9 7.6-9.6 19-25 141-151 334-354 10-15 8-13 5.8-7.8 28-35

1.5 139-149 368-388 6-11 7-12 14.9-16.9 18-24 162-172 367-387 14-19 10-15 14.4-16.4 33-41
90 2.25 139-149 354-374 6-11 5-10 11-13 18-24 166-176 372-392 15-20 10-15 10.8-12.8 34-42
3 139-149 340-360 6-11 5-10 7.2-9.2 18-24 171-181 377-397 17-22 10-15 7.1-9.1 34-42

1.5 143-153 465-485 6-11 7-12 13.9-15.9 17-23


110 2.25 143-153 450-470 6-11 5-10 10.2-12.2 17-23
3 143-153 433-453 6-11 5-10 6.5-8.5 17-23

038 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Air Temp
Water Flow Pressure Pressure Superheat Subcooling Temp Rise Drop °F Pressure Pressure Superheat Subcooling Temp Drop
Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 120-130 156-176 25-30 9-14 22.1-24.1 18-24 69-79 293-313 7-12 14-19 8.9-10.9 17-23
30 2.25 119-129 148-168 25-30 8-13 16.8-18.8 19-25 73-83 297-317 7-12 14-19 6.7-8.7 18-24
3 119-129 138-158 25-30 8-13 10.5-12.5 19-25 76-86 300-320 7-12 14-19 4.5-6.5 19-25

1.5 129-139 225-245 15-20 10-15 21.9-23.9 18-24 96-106 322-342 10-15 17-22 12.2-14.2 23-29
50 2.25 128-138 211-231 15-20 9-14 16.1-18.1 19-25 100-110 326-346 10-15 17-22 9.3-11.3 24-30
3 128-138 197-217 15-20 9-14 10.3-12.3 19-25 105-115 331-351 10-15 17-22 6.4-8.4 24-30

1.5 136-146 302-322 9-14 13-18 21.5-23.5 18-24 123-133 352-372 11-16 19-24 15-17 28-35
70 2.25 135-145 283-303 9-14 12-17 15.8-17.8 19-25 129-139 358-378 11-16 19-24 11.6-13.6 29-36
3 135-145 265-285 9-14 12-17 10-12 19-25 135-145 364-384 11-16 19-24 8.2-10.2 30-37

1.5 140-150 390-410 7-12 13-18 20.5-22.5 17-23 157-167 390-410 13-18 18-23 21-23 36-44
90 2.25 140-150 369-389 8-13 8-13 14.9-16.9 17-23 169-179 399-419 13-18 16.5-21.5 15.5-17.5 37-45
3 140-150 349-369 8-13 8-13 9.3-11.3 17-23 181-191 408-428 14-19 15-20 10.5-12.5 39-47

1.5 145-155 488-508 7-12 13-18 19-21 17-23


110 2.25 145-155 467-487 8-13 8-13 14-16 17-23
3 145-155 447-467 8-13 8-13 9-11 17-23

049 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Air Temp
Water Flow Pressure Pressure Superheat Subcooling Temp Rise Drop °F Pressure Pressure Superheat Subcooling Temp Drop
Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 112-122 187-207 22-27 14-19 20.7-22.7 18-24 66-76 286-306 7-12 8-13 8-10 18-24
30 2.25 111-121 167-187 22-27 12-17 15.5-17.5 18-24 69-79 289-309 7-12 9-14 6-8 19-25
3 111-121 147-167 23-28 11-16 10.2-12.2 18-24 72-82 292-312 7-12 9-14 4-6 19-25

1.5 125-135 242-262 13-18 10-15 20.9-22.9 19-25 93-103 314-334 8-13 10-15 11.5-13.5 23-29
50 2.25 123-133 224-244 13-18 9-14 15.6-17.6 19-25 98-108 320-340 8-13 10-15 8.7-10.7 24-30
3 122-132 205-225 14-19 7-12 10.2-12.2 19-25 103-113 326-346 8-13 10-15 5.9-7.9 25-31

1.5 133-143 310-330 8-13 8-13 20.5-22.5 19-25 123-133 344-364 9-14 9-14 15-17 28-35
70 2.25 132-142 290-310 8-13 7-12 15.2-17.2 19-25 130-140 354-374 9-14 9-14 11.5-13.5 29-36
3 131-141 270-290 9-14 5-10 9.9-11.9 19-25 137-147 361-381 9-14 9-14 7.9-9.9 30-37

1.5 138-148 396-416 7-12 7-12 19.2-21.2 18-24 165-175 390-410 13-18 8-13 19.6-21.6 37-45
90 2.25 137-147 374-394 7-12 6-11 14.3-16.3 18-24 175-185 401-421 15-20 8-13 15-17 38-46
3 136-146 352-372 7-12 4-9 9.3-11.3 18-24 185-195 413-433 17-22 8-13 10.3-12.3 39-47

1.5 144-154 497-517 7-12 5-10 18-20 17-23


110 2.25 143-153 472-492 7-12 4-9 13.3-15.3 17-23
3 142-152 447-467 7-12 3-8 8.5-10.5 17-23

w w w. c l i m a t e m a s t e r. c o m 39
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Operating Conditions

Table 11: TT Series Typical Unit Operating Pressures and Temperatures: Continued
064 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 117-127 170-190 27-32 15-20 18.2-20.2 17-23 66-76 282-302 10-16 9-14 8-10 19-25
30 2.25 116-126 143-163 28-33 13-18 12.6-14.6 17-23 69-79 285-305 10-16 9-14 6-8 19-25
3 115-125 135-155 29-34 12-17 7-9 17-23 72-82 289-309 10-16 10-15 4-6 20-26

1.5 128-138 238-258 16-21 14-19 20.5-22.5 21-27 90-100 310-330 11-17 12-17 11.3-13.3 24-30
50 2.25 126-136 222-242 21-26 13-18 14.9-16.9 21-27 95-105 313-333 11-17 12-17 8.5-10.5 25-31
3 125-135 205-225 26-31 12-17 9.2-11.2 21-27 99-109 316-336 11-17 12-17 5.7-7.7 26-32

1.5 135-145 315-335 10-15 14-19 21-23 22-28 115-125 337-357 12-18 14-19 14-16 28-35
70 2.25 134-144 296-316 12-17 13-18 15.5-17.5 22-28 120-130 341-361 12-18 14-19 10.6-12.6 29-36
3 133-143 276-296 15-20 11-16 10-12 22-28 126-136 345-365 12-18 15-20 7.3-9.3 30-37

1.5 139-149 408-428 10-15 15-20 20.1-22.1 21-27 157-167 390-410 15-20 14-19 18.2-20.2 37-45
90 2.25 138-148 386-406 10-15 13-18 14.8-16.8 21-27 161-171 394-414 15-20 14-19 13.9-15.9 38-46
3 138-148 364-384 10-15 11-16 9.5-11.5 21-27 166-176 398-418 15-20 15-20 9.6-11.6 39-47

1.5 144-154 515-535 8-13 14-19 19-21 20-26


110 2.25 143-153 493-513 8-13 13-18 14-16 20-26
3 142-152 469-489 8-13 12-17 9-11 20-26

072 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 119-129 155-175 25-30 17-22 18-20 21-27 61-71 292-312 11-16 13-18 7.2-9.2 19-25
30 2.25 117-127 150-170 25-30 17-22 13.2-15.2 21-27 65-75 296-316 11-16 14-19 5.4-7.4 20-26
3 115-125 144-164 28-32 17-22 8.4-9.4 22-28 68-78 300-320 10-15 15-20 3.5-5.5 21-27

1.5 131-141 210-230 10-15 12-17 18.5-20.5 22-28 89-99 327-347 10-15 19-24 10.9-12.9 26-32
50 2.25 130-140 205-225 11-16 12-17 14-16 23-29 98-108 337-357 10-15 14-19 8.3-10.3 28-34
3 129-139 200-220 13-18 12-17 9.5-11.5 24-30 106-116 348-368 10-15 9-14 5.7-7.7 30-36

1.5 135-145 300-320 10-15 15-20 17.6-19.6 23-29 119-129 365-385 10-15 21-26 14.7-16.7 33-39
70 2.25 131-141 295-315 11-16 14-19 13.8-15.8 23-29 132-142 380-400 10-15 16-21 11.3-13.3 36-42
3 128-138 290-310 13-18 14-19 10-12 23-29 144-154 395-415 10-15 11-16 7.9-9.9 38-44

1.5 139-149 390-410 10-15 16-21 16.7-18.7 22-28 162-172 418-438 10-15 19-24 19.4-21.4 43-49
90 2.25 137-147 370-390 10-15 14-19 12.6-14.6 22-28 172-182 430-450 10-15 19-24 14.7-16.7 45-51
3 135-145 350-370 10-15 13-18 8.5-10.5 22-28 182-192 444-464 11-16 19-24 10.1-12.1 47-53

1.5 145-155 490-510 10-15 16-21 15.9-17.9 20-27


110 2.25 145-155 470-490 10-15 14-19 11.7-13.7 20-27
3 144-154 452-472 9-14 13-18 7.4-9 20-27

Table 12: TS Series Typical Unit Operating Pressures and Temperatures

018 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 120-130 155-175 27-32 11-16 16.9-19.9 16-22 73-83 268-288 8-13 4-9 6.1-8.1 15-21
30 2.25 120-130 142-162 27-32 9-14 12.5-14.5 17-23 75-85 270-290 8-13 4-9 4.4-6.4 16-22
3 120-130 128-148 27-32 9-14 8.1-10.1 17-23 78-88 272-292 8-13 4-9 2.9-4.9 16-22

1.5 137-147 220-240 16-21 10-15 17-19 16-22 102-112 295-315 8-13 8-13 9.1-11.1 20-26
50 2.25 137-147 206-226 16-21 8-13 12.6-14.6 17-23 106-116 297-317 8-13 8-13 6.9-8.9 21-27
3 137-147 192-212 16-21 8-13 8.4-10.4 17-23 110-120 299-319 8-13 8-13 4.7-6.7 21-27

1.5 142-152 287-307 7-12 10-15 15.9-17.9 16-22 131-141 324-344 9-14 10-15 12.1-14.1 25-33
70 2.25 142-152 273-239 7-12 8-13 11.8-13.8 17-23 137-147 326-346 9-14 10-15 9.3-11.3 26-34
3 142-152 259-279 7-12 8-13 7.8-9.8 17-23 144-154 328-348 9-14 10-15 6.6-8.6 26-34

1.5 146-156 375-395 6-11 10-15 14.9-16.9 16-22 174-184 360-380 10-15 12-17 15.8-17.8 32-40
90 2.25 146-156 361-381 6-11 8-13 11-13 17-23 180-190 367-387 11-16 12-17 11.9-13.9 33-41
3 146-156 347-367 6-11 8-13 7.2-9.2 17-23 187-197 374-394 12-17 12-17 8-10 33-41

1.5 154-164 478-498 6-11 10-15 14-16 16-22


110 2.25 154-164 461-481 6-11 8-13 10.2-12.2 16-22
3 154-164 445-465 6-11 8-13 6.5-8.5 16-22

40 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Operating Conditions

Table 12: TS Series Typical Unit Operating Pressures and Temperatures: Continued
024 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 115-125 154-174 40-45 8-13 16.5-18.5 19-25 73-83 283-303 8-12 6-11 5.9-7.9 16-22
30 2.25 115-125 141-161 40-45 6-11 12.1-14.1 20-26 75-85 285-305 8-12 6-11 4.2-6.2 17-23
3 115-125 127-147 40-45 6-11 77.7-9.7 20-26 78-88 287-307 8-12 6-11 2.7-4.7 18-24

1.5 115-120 209-229 24-29 10-15 15.7-17.7 18-24 102-112 313-333 8-12 8-13 8.9-10.9 22-28
50 2.25 115-120 195-215 24-29 8-13 11.6-13.6 18-24 106-116 314-334 8-12 8-13 6.7-8.7 23-29
3 115-120 181-201 24-29 8-13 7.6-9.6 18-24 110-120 316-336 8-12 8-13 4.5-6.5 23-29

1.5 136-146 275-295 6-11 6-11 15.7-17.7 18-24 128-138 340-360 9-14 9-14 11.3-13.3 27-34
70 2.25 136-146 261-281 6-11 5-10 11.6-13.6 18-24 134-144 342-362 9-14 9-14 8.5-10.5 28-35
3 136-146 247-267 6-11 4-9 7.6-9.6 18-24 141-151 344-364 9-14 9-14 5.8-7.8 28-35

1.5 140-150 361-381 6-11 6-11 14.9-16.9 18-24 162-172 370-390 14-19 9-14 14.4-16.4 32-40
90 2.25 140-150 347-367 6-11 5-10 11-13 18-24 166-176 376-396 15-20 9-14 10.8-12.8 34-42
3 140-150 333-353 6-11 4-9 7.2-9.2 18-24 171-181 383-403 16-21 9-14 7.1-9.1 34-42

1.5 144-154 460-480 6-11 6-11 13.9-15.9 17-23


110 2.25 144-154 445-465 6-11 4-9 10.2-12.2 17-23
3 144-154 428-448 6-11 4-9 6.5-8.5 17-23

030 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 116-126 146-166 27-32 7-13 19.6-21.6 16-22 69-79 275-295 7-12 6-11 7.2-9.2 16-22
30 2.25 115-125 138-158 27-32 6-11 14.3-16.3 17-23 73-83 277-297 7-12 6-11 5.4-7.4 17-23
3 115-125 128-148 27-32 6-11 8-10 17-23 76-86 279-299 7-12 6-11 3.5-5.5 17-23

1.5 129-139 217-237 12-17 6-11 20.8-22.8 17-23 96-106 300-320 10-15 9-14 10.5-12.5 21-27
50 2.25 128-138 203-223 12-17 5-10 15-17 18-24 100-110 304-324 10-15 9-14 7.6-9.6 22-28
3 128-138 189-209 12-17 5-10 9.2-11.2 18-24 105-115 309-329 10-15 9-14 4.8-6.8 22-28

1.5 132-142 293-313 9-14 6-11 20.1-22.1 17-23 123-133 327-347 11-16 11-16 13.2-15.2 25-32
70 2.25 131-141 274-294 9-14 5-10 14.4-16.4 18-24 129-139 333-353 11-16 11-16 9.8-11.8 26-33
3 131-141 256-276 9-14 5-10 8.6-10.6 18-24 135-145 339-359 11-16 11-16 6.4-8.4 27-34

1.5 137-147 383-403 7-12 5-10 19.4-21.4 16-22 155-165 355-375 13-18 11-16 16.8-18.8 30-38
90 2.25 137-147 362-382 7-12 5-10 13.8-15.8 16-22 162-172 362-382 14-19 11-16 12.7-14.7 31-39
3 137-147 342-362 7-12 5-10 8.2-10.2 16-22 169-179 369-389 16-21 11-16 8.6-10.6 32-40

1.5 143-153 475-495 6-11 9-14 18.2-20.2 16-22


110 2.25 143-153 457-477 6-11 6-11 13-14 16-22
3 143-153 439-459 6-11 6-11 7.7-9.7 16-22

036 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 117-127 142-162 33-38 8-14 19.1-21.1 15-22 69-79 276-296 10-15 10-15 7.2-9.2 17-23
30 2.25 116-126 134-154 33-38 7-12 13.8-15.8 15-22 73-83 278-298 10-15 10-15 5.3-7.3 18-24
3 116-126 124-144 33-38 7-12 7.4-9.4 15-22 76-86 280-300 10-15 10-15 3.5-5.5 18-24

1.5 136-146 211-231 11-16 6-11 20.6-22.6 17-23 99-109 302-322 10-15 13-18 10.6-12.6 22-28
50 2.25 136-146 197-217 11-16 5-10 14.8-16.8 17-23 103-113 306-326 10-15 13-18 7.7-9.7 23-29
3 136-146 183-203 11-16 5-10 9-11 17-23 108-118 311-331 10-15 13-18 5-7 23-29

1.5 137-147 275-295 9-14 10-15 19-21 18-24 127-137 332-352 10-15 15-20 13.5-15.5 27-34
70 2.25 137-147 260-280 9-14 9-14 13.8-15.8 19-25 133-143 338-358 10-15 15-20 10.1-12.1 28-35
3 137-147 245-265 9-14 9-14 8-10 19-25 139-149 344-364 10-15 15-20 6.7-8.7 29-36

1.5 142-152 373-393 7-12 10-15 19.5-21.5 17-23 164-174 365-385 11-16 15-20 17.4-19.4 34-42
90 2.25 142-152 352-372 8-13 6-11 13.9-15.9 17-23 172-182 372-392 11-16 15-20 13.2-15.2 35-43
3 142-152 332-352 8-13 6-11 8.3-10.3 17-23 181-191 379-399 12-17 15-20 9-11 36-44

1.5 147-157 467-487 6-11 10-15 16.2-18.2 16-22


110 2.25 147-157 448-468 6-11 8-13 11.9-13.9 16-22
3 147-157 430-450 6-11 7-12 7.6-9.6 16-22

w w w. c l i m a t e m a s t e r. c o m 41
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Operating Conditions

Table 12: TS Series Typical Unit Operating Pressures and Temperatures: Continued
042 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 114-124 170-190 27-32 10-15 17.2-19.2 17-23 69-79 286-306 5-10 5-10 4.5-6.5 16-22
30 2.25 113-123 150-170 27-32 9-14 12.7-14.7 17-23 72-82 289-309 5-10 6-11 3.9-5.9 17-23
3 113-123 131-151 27-32 7-12 8.2-10.2 17-23 75-85 292-312 6-11 6-11 3.2-5.2 18-24

1.5 130-140 226-246 10-15 6-11 17.8-19.8 20-26 100-110 315-335 7-12 6-11 9-11 22-28
50 2.25 129-139 208-228 10-15 5-10 13.3-15.3 20-26 105-115 322-342 8-13 6-11 7-9 23-29
3 129-139 190-210 10-15 4-9 8.8-10.8 20-26 110-120 330-350 10-15 7-12 5-7 24-30

1.5 132-142 290-310 6-11 6-11 17.3-19.3 19-25 131-141 347-367 11-16 6-11 13.4-15.4 29-35
70 2.25 131-141 273-293 6-11 5-10 12.8-14.8 19-25 138-148 358-378 13-18 8-13 10-12 30-36
3 131-141 255-275 6-11 4-9 8.3-10.3 19-25 145-155 369-389 16-21 9-14 6.9-8.9 31-37

1.5 136-146 370-390 6-11 6-11 16-18 17-23 175-185 393-413 19-24 7-12 17.6-19.6 36-42
90 2.25 135-145 350-370 6-11 5-10 11.8-13.8 17-23 177-187 401-421 20-25 9-14 13.2-15.2 37-43
3 135-145 330-350 6-11 4-9 7.6-9.6 17-23 180-190 409-429 22-27 12-17 8.7-10.7 38-44

1.5 143-153 469-489 6-11 6-11 14-16 16-22


110 2.25 142-152 448-468 6-11 5-10 11-13 16-22
3 141-151 427-447 6-11 4-9 7-9 16-22

048 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 108-118 180-200 27-32 12-17 19.8-21.8 19-25 65-75 293-313 7-12 9-14 8.2-10.2 17-23
30 2.25 107-117 161-181 28-33 10-15 14.8-16.8 19-25 68-78 297-217 8-13 9-14 6.2-8.2 18-24
3 107-117 142-162 29-34 9-14 9.8-11.8 19-25 72-82 301-321 9-14 9-14 4.2-6.2 19-25

1.5 123-133 236-256 16-21 8-13 20.2-22.2 21-27 92-102 321-341 10-15 11-16 11.6-13.6 23-29
50 2.25 122-132 218-238 17-22 7-12 15.2-18.2 21-27 100-110 330-350 11-16 11-16 8.9-10.9 24-30
3 122-132 200-220 17-22 6-11 10.2-12.2 21-27 108-118 340-360 12-17 11-16 6-8 26-32

1.5 130-140 305-325 10-15 8-13 20-22 20-26 122-132 353-373 12-17 11-16 15-17 29-35
70 2.25 129-139 285-305 11-16 6-11 15-17 20-26 133-143 365-385 14-19 11-16 11.5-13.5 31-37
3 129-139 265-285 11-16 5-10 10-12 20-26 144-154 378-398 16-21 11-16 8-10 33-39

1.5 133-143 390-410 8-13 8-13 19-21 19-25 166-176 397-417 16-21 9-14 19.5-21.5 37-43
90 2.25 132-142 368-388 9-14 6-11 14-16 19-25 173-183 407-727 18-23 9-14 14.7-16.7 38-44
3 132-142 345-365 9-14 5-10 9-11 19-25 181-191 417-437 19-24 10-15 9.9-11.9 40-46

1.5 141-151 497-517 6-11 8-13 18-20 18-24


110 2.25 140-150 472-492 7-12 6-11 13.5-15.5 18-24
3 140-150 447-467 8-13 5-10 8.7-10.7 18-24

060 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 98-108 160-180 40-45 12-17 20-22 19-25 62-72 276-296 6-11 6-11 8-10 17-23
30 2.25 97-107 149-169 41-46 12-17 14.3-16.3 19-25 66-76 280-300 6-11 6-11 6-8 18-24
3 96-106 137-157 42-48 11-16 8.5-10.5 20-26 70-80 284-304 7-12 6-11 4-6 19-25

1.5 118-128 225-245 36-41 11-16 21.2-23.2 19-25 88-98 306-326 10-15 8-13 11-13 23-29
50 2.25 117-127 210-230 37-42 10-15 15.7-17.7 20-26 94-104 311-331 10-15 8-13 8.3-10.3 24-30
3 115-125 195-215 38-43 9-14 10.2-12.2 21-27 100-110 317-337 11-16 9-14 5.5-7.5 25-31

1.5 135-145 300-320 12-17 9-14 20.3-22.3 21-27 112-122 333-353 12-17 10-15 14-16 28-34
70 2.25 133-143 285-305 14-19 8-13 15-17 21-27 122-132 342-362 14-19 10-15 10.5-12.5 30-36
3 132-142 270-290 16-21 7-12 10-12 22-28 130-140 351-371 15-20 11-16 7.3-9.3 32-38

1.5 139-149 390-410 8-13 7-12 19.3-21.3 20-26 147-157 369-389 15-20 10-15 17.7-19.7 36-42
90 2.25 138-148 370-390 8-13 6-11 14.3-16.3 21-27 154-164 377-397 18-23 10-15 13.4-15.4 37-43
3 138-148 350-370 8-13 6-11 9.3-11.3 21-27 160-170 385-405 19-24 11-16 9-11 38-44

1.5 144-154 488-508 8-13 8-13 18.4-20.4 21-27


110 2.25 143-153 468-488 7-12 6-11 13.6-15.6 21-27
3 142-152 448-468 7-12 5-10 8.8-10.8 21-27

42 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Unit Operating Conditions

Table 12: TS Series Typical Unit Operating Pressures and Temperatures: Continued
070 Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water Suction Discharge Water Air Temp Suction Discharge Water
Subcool- Subcool- Air Temp
Water Flow Pressure Pressure Superheat Temp Rise Drop °F Pressure Pressure Superheat Temp Drop
ing ing Rise °F DB
Temp °F GPM/ton PSIG PSIG °F DB PSIG PSIG °F

1.5 110-120 177-197 36-41 15-20 20.2-22.2 21-27 61-71 290-310 12-18 9-14 8-10 19-25
30 2.25 109-119 162-182 37-42 13-18 15-17 21-27 65-75 292-312 12-18 10-15 6-8 20-26
3 107-117 147-167 38-43 11-16 9.7-11.7 22-28 68-78 296-316 12-18 10-15 4-6 21-27

1.5 128-138 246-266 18-23 11-16 21-23 22-28 88-98 320-340 11-17 13-18 11.7-13.7 26-32
50 2.25 128-138 228-248 19-24 9-14 15.6-17.6 23-29 96-106 330-350 11-17 11-16 9-11 27-33
3 127-137 210-230 20-25 6-11 10.2-12.2 24-30 105-115 338-358 11-17 9-14 6-8 29-35

1.5 134-144 305-325 9-14 11-16 20.8-22.8 23-29 118-128 355-375 10-16 14-19 15.2-17.2 33-39
70 2.25 133-143 289-309 9-14 9-14 15.4-17.4 23-29 130-140 368-388 12-18 13-18 11.7-13.7 35-41
3 131-141 273-293 9-14 6-11 10-12 23-29 141-151 380-400 15-21 11-16 8-10 37-43

1.5 140-150 390-410 10-15 11-16 19.6-21.6 22-28 158-168 401-421 9-15 13-18 19.5-21.5 41-47
90 2.25 139-149 373-393 10-15 9-14 14.5-16.5 22-28 168-178 412-432 10-16 12-17 14.8-16.8 43-49
3 138-148 355-375 10-15 6-11 9.3-11.3 22-28 178-188 423-443 12-18 12-17 10-12 45-51

1.5 144-154 488-508 10-15 9-14 18.4-20.4 20-27


110 2.25 143-153 468-488 10-15 6-11 13.6-15.6 20-27
3 142-152 448-468 9-14 5-10 8.8-10.8 20-27

Table 13: GS Series Typical Unit Operating Pressures and Temperatures

Full Load Cooling - without HWG active Full Load Heating - without HWG active
Entering Water
Water Flow Water
Suction Discharge Air Temp Suction Discharge Water
Temp °F GPM/ton Subcool- Temp Subcool- Air Temp
Pressure Pressure Superheat Drop °F Pressure Pressure Superheat Temp Drop
ing Rise ing Rise °F DB
PSIG PSIG DB PSIG PSIG °F
°F

1.5 75-85 90-105 25-40 12-20 21-24 21-26 34-39 167-186 12-16 1-4 7.6-8.4 14-20
30 2.25 74-84 80-95 25-40 11-18 13-16 21-26 37-43 172-191 12-16 1-4 4.8-5.6 16-22
3 73-83 70-85 25-40 10-16 10-16 21-26 40-46 177-196 12-16 1-4 3.4-4.2 16-22

1.5 75-85 125-155 12-20 10-18 20-23 20-25 50-60 180-210 10-17 1-5 10.8-11.9 23-29
50 2.25 74-84 120-142 12-20 9-16 12-15 20-25 53-62 185-215 10-17 1-5 6.7-8.1 24-30
3 73-83 115-138 12-20 8-14 8-12 20-25 55-65 190-220 10-17 1-5 5.1-5.9 28-31

1.5 75-85 179-198 9-16 8-15 19-22 19-24 71-82 205-230 14-19 1-5 14.0-15.2 28-34
70 2.25 74-84 168-186 9-16 8-14 12-17 19-24 73-85 210-238 14-19 1-5 9.0-10.2 30-37
3 73-83 158-175 9-16 8-12 7-12 19-24 76-88 215-242 14-19 1-5 6.7-7.9 31-38

1.5 75-85 229-251 9-17 8-15 18-21 17-23 85-95 220-260 18-28 2-5 14.4-16.6 32-39
90 2.25 74-84 218-241 9-17 8-14 10-14 17-23 90-100 225-265 18-28 2-5 10.8-12.4 33-41
3 73-83 208-230 9-17 8-12 6-11 17-23 95-105 230-270 18-28 2-5 7.2-8.3 35-42

1.5 77-87 280-320 8-15 10-25 17-20 15-20


110 2.25 76-86 270-310 8-15 10-24 9-13 15-20
3 75-85 260-300 8-15 10-22 5-10 15-20

w w w. c l i m a t e m a s t e r. c o m 43
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Preventive Maintenance

Water Coil Maintenance Condensate Drain


(Direct ground water applications only) - If the system is In areas where airborne bacteria may produce a “slimy”
installed in an area with a known high mineral content substance in the drain pan, it may be necessary to treat the
(125 P.P.M. or greater) in the water, it is best to establish a drain pan chemically with an algaecide approximately every
periodic maintenance schedule with the owner so the coil three months to minimize the problem. The condensate pan
can be checked regularly. Consult the well water applications may also need to be cleaned periodically to insure indoor
section of this manual for a more detailed water coil material air quality. The condensate drain can pick up lint and dirt,
selection. Should periodic coil cleaning be necessary, use especially with dirty filters. Inspect the drain twice a year to
standard coil cleaning procedures, which are compatible avoid the possibility of plugging and eventual overflow.
with the heat exchanger material and copper water lines.
Generally, the more water flowing through the unit, the less Compressor
chance for scaling. Therefore, 1.5 gpm per ton [2.0 l/m per Conduct annual amperage checks to insure that amp draw
kW] is recommended as a minimum flow. Minimum flow is no more than 10% greater than indicated on the serial
rate for entering water temperatures below 50°F [10°C] is 2.0 plate data.
gpm per ton [2.6 l/m per kW].
Fan Motors
Water Coil Maintenance All units have lubricated fan motors. Fan motors should
(All other water loop applications) never be lubricated unless obvious, dry operation
Generally water coil maintenance is not needed for closed is suspected. Periodic maintenance oiling is not
loop systems. However, if the piping is known to have recommended, as it will result in dirt accumulating in the
high dirt or debris content, it is best to establish a periodic excess oil and cause eventual motor failure. Conduct annual
maintenance schedule with the owner so the water coil can dry operation check and amperage check to insure amp
be checked regularly. Dirty installations are typically the result draw is no more than 10% greater than indicated on serial
of deterioration of iron or galvanized piping or components plate data.
in the system. Open cooling towers requiring heavy chemical
treatment and mineral buildup through water use can also Air Coil
contribute to higher maintenance. Should periodic coil The air coil must be cleaned to obtain maximum
cleaning be necessary, use standard coil cleaning procedures, performance. Check once a year under normal operating
which are compatible with both the heat exchanger material conditions and, if dirty, brush or vacuum clean. Care must
and copper water lines. Generally, the more water flowing be taken not to damage the aluminum fins while cleaning.
through the unit, the less chance for scaling. However, flow CAUTION: Fin edges are sharp.
rates over 3 gpm per ton (3.9 l/m per kW) can produce water
(or debris) velocities that can erode the heat exchanger wall Cabinet
and ultimately produce leaks. Do not allow water to stay in contact with the cabinet for
long periods of time to prevent corrosion of the cabinet sheet
Hot Water Generator Coils metal. Generally, vertical cabinets are set up from the floor
See water coil maintenance for ground water units. If the a few inches [7 - 8 cm] to prevent water from entering the
potable water is hard or not chemically softened, the high cabinet. The cabinet can be cleaned using a mild detergent.
temperatures of the desuperheater will tend to scale even
quicker than the water coil and may need more frequent Refrigerant System
inspections. In areas with extremely hard water, a HWG is To maintain sealed circuit integrity, do not install service
not recommended. gauges unless unit operation appears abnormal. Reference
the operating charts for pressures and temperatures. Verify
Filters that air and water flow rates are at proper levels before
Filters must be clean to obtain maximum performance. servicing the refrigerant circuit.
Filters should be inspected every month under normal
operating conditions and be replaced when necessary. Units
should never be operated without a filter.

Washable, high efficiency, electrostatic filters, when dirty,


can exhibit a very high pressure drop for the fan motor and
reduce air flow, resulting in poor performance. It is especially
important to provide consistent washing of these filters (in
the opposite direction of the normal air flow) once per month
using a high pressure wash similar to those found at self-
serve car washes.

44 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Troubleshooting

General Test Mode


If operational difficulties are encountered, perform Test mode can be entered for 20 minutes by shorting the test
the preliminary checks below before referring to the pins. The CXM board will automatically exit test mode after
troubleshooting charts. 20 minutes.
• Verify that the unit is receiving electrical supply power.
• Make sure the fuses in the fused disconnect switches CXM Troubleshooting Process Flowchart/Functional
are intact. Troubleshooting Chart
After completing the preliminary checks described above, The “CXM Troubleshooting Process Flowchart” is a quick
inspect for other obvious problems such as leaking overview of how to start diagnosing a suspected problem,
connections, broken or disconnected wires, etc. If everything using the fault recognition features of the CXM board. The
appears to be in order, but the unit still fails to operate “Functional Troubleshooting Chart” on the following page is
properly, refer to the “CXM Troubleshooting Process a more comprehensive method for identifying a number of
Flowchart” or “Functional Troubleshooting Chart.” malfunctions that may occur, and is not limited to just the
CXM controls. Within the chart are five columns:
CXM Board • The “Fault” column describes the symptoms.
CXM board troubleshooting in general is best summarized • Columns 2 and 3 identify in which mode the fault is likey to
as simply verifying inputs and outputs. After inputs and occur, heating or cooling.
outputs have been verified, board operation is confirmed and • The “Possible Cause column” identifies the most likely
the problem must be elsewhere. Below are some general sources of the problem.
guidelines for troubleshooting the CXM control. • The “Solution” column describes what should be done to
correct the problem.
Field Inputs
All inputs are 24VAC from the thermostat and can be verified
using a volt meter between C and Y, G, O, W. 24VAC will be
present at the terminal (for example, between “Y” and “C”) if
WARNING!
the thermostat is sending an input to the CXM board. WARNING! HAZARDOUS VOLTAGE! DISCONNECT ALL
ELECTRIC POWER INCLUDING REMOTE DISCONNECTS
Sensor Inputs BEFORE SERVICING.
All sensor inputs are ‘paired wires’ connecting each component Failure to disconnect power before servicing can cause
to the board. Therefore, continuity on pressure switches, for severe personal injury or death.
example can be checked at the board connector.

The thermistor resistance should be measured with the


connector removed so that only the impedance of the
thermistor is measured. If desired, this reading can be
compared to the thermistor resistance chart shown in the
CXM/DXM AOM manual. An ice bath can be used to check
calibration of the thermistor.

Outputs
The compressor relay is 24VAC and can be verified using a
voltmeter. The fan signal is passed through the board to the
external fan relay (units with PSC motors only). The alarm
relay can either be 24VAC as shipped or dry contacts for use
with DDC controls by clipping the JW1 jumper. Electric heat
outputs are 24VDC “ground sinking” and require a volt meter
set for DC to verify operation. The terminal marked “24VDC”
is the 24VDC supply to the electric heat board; terminal “EH1”
is stage 1 electric heat; terminal “EH2” is stage 2 electric heat.
When electric heat is energized (thermostat is sending a “W”
input to the CXM controller), there will be 24VDC between
terminal “24VDC” and “EH1” (stage 1 electric heat) and/or
“EH2” (stage 2 electric heat). A reading of 0VDC between
“24VDC” and “EH1” or “EH2” will indicate that the CXM board
is NOT sending an output signal to the electric heat board.

w w w. c l i m a t e m a s t e r. c o m 45
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

CXM Process Flow Chart

WARNING!
WARNING! HAZARDOUS VOLTAGE! DISCONNECT ALL
ELECTRIC POWER INCLUDING REMOTE DISCONNECTS
BEFORE SERVICING.
Failure to disconnect power before servicing can cause
severe personal injury or death.

Start
CXM Functional
Troubleshooting Chart
Did Unit No Check Main
Attempt to power (see power
Start? problems)
Yes
Did Unit Yes
Check fault LED code No fault
Lockout at
on control board shown
Start-up?
No
See “ Unit Yes See See FP1
Unit Short See HP Replace
short LP/LOC Fault
Cycles? Fault CXM
cycles” Fault
No
See “ Only Yes See FP2 See See Over/
Only Fan
Fan Runs” Fault Condensate Under
Runs?
Fault Voltage
No
See “ Only Yes Only
Comp Compressor
Runs” Runs?
No
Did unit lockout Yes
after a period of
operation?
No
See “ Does No Does unit
not Operate operate in
in Clg” cooling?
Yes

Unit is OK!
‘See Performance
Troubleshooting’ for
further help

46 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Functional Troubleshooting

Check G wiring at heat pump. Jumper G and R for fan


Only Compressor Runs X X Thermostat wiring
operation.
Jumper G and R for fan operation. Check for Line voltage
X X Fan motor relay
across BR contacts.
Check fan power enable relay operation (if present)
X X Fan motor Check for line voltage at motor. Check capacitor
Check thermostat wiring at heat pump. Jumper Y and R for
X X Thermostat wiring
compressor operation in test mode.
Unit Doesn't Operate in Set for cooling demand and check 24VAC on RV coil and at
X Reversing Valve
Cooling CXM/DXM board.
If RV is stuck, run high pressure up by reducing water flow
and while operating engage and disengage RV coil voltage
to push valve.
X Thermostat setup Check for 'O' RV setup not 'B'
Check O wiring at heat pump. Jumper O and R for RV coil
X Thermostat wiring
'Click'.
X Thermostat wiring Put thermostat in cooling mode. Check for 24VAC on O
(check between C and O); check for 24VAC on W (check
between W and C). There should be voltage on O, but not
on W. If voltage is present on W, thermostat may be bad
or wired incorrectly.

Performance
Htg Clg Possible Cause Solution
Troubleshooting
Insufficient capacity/ X X Dirty Filter Replace or clean
Not cooling or heating X Reduced or no Air flow Check for dirty air filter and clean or replace
properly in heating Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
X Reduced or no Air flow Check for dirty air filter and clean or replace
in cooling Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
Check supply and return air temperatures at the unit and at
X X Leaky duct work distant duct registers if significantly different, duct leaks
are present
X X Low refrigerant charge Check superheat and subcooling per chart
X X Restricted metering device Check superheat and subcooling per chart. Replace.
X Defective Reversing Valve Perform RV touch test
X X Thermostat improperly located Check location and for air drafts behind stat
Recheck loads & sizing check sensible clg load and heat
X X Unit undersized
pump capacity

X X Scaling in water heat exchanger Perform Scaling check and clean if necessary

X X Inlet Water too Hot or Cold Check load, loop sizing, loop backfill, ground moisture.

High Head Pressure X Reduced or no Air flow Check for dirty air filter and clean or replace
in heating Check fan motor operation and airflow restrictions

Too high of external static. Check static vs blower table

X Reduced or no water flow Check pump operation or valve operation/setting


in cooling Check water flow adjust to proper flow rate
X Inlet Water too Hot Check load, loop sizing, loop backfill, ground moisture.
X Air Temperature out of range in
Bring return air temp within design parameters
heating
X Scaling in water heat exchanger Perform Scaling check and clean if necessary
X X Unit Overcharged Check superheat and subcooling. Reweigh in charge
X X Non-condensables insystem Vacuum system and reweigh in charge
X X Restricted metering device Check superheat and subcooling per chart. Replace.
Low Suction Pressure X Reduced water flow Check pump operation or water valve operation/setting
in heating Plugged strainer or filter. Clean or replace.
Check water flow adjust to proper flow rate

X Water Temperature out of range Bring water temp within design parameters

X Reduced Air flow Check for dirty air filter and clean or replace
in cooling Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
Too much cold vent air? Bring entering air temp within
X Air Temperature out of range
design parameters
X X Insufficient charge Check for refrigerant leaks

Low discharge air


X Too high of air flow Check fan motor speed selection and airflow chart
temperature in heating
X Poor Performance See 'Insufficient Capacity'
High humidity X Too high of air flow Check fan motor speed selection and airflow chart
Recheck loads & sizing check sensible clg load and heat
X Unit oversized
pump capacity

w w w. c l i m a t e m a s t e r. c o m 47
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Functional Troubleshooting

Fault Htg Clg Possible Cause Solution


Main power Problems X X Green Status LED Off Check Line Voltage circuit breaker and disconnect
Check for line voltage between L1 and L2 on the contactor
Check for 24VAC between R and C on CXM/DXM
Check primary/secondary voltage on transformer
HP Fault-Code 2 X Reduced or no water flow Check pump operation or valve operation/setting
High pressure in cooling Check water flow adjust to proper flow rate
X Water Temperature out of range in
Bring water temp within design parameters
cooling
X Reduced or no Air flow Check for dirty air filter and clean or replace
in heating Check fan motor operation and airflow restrictions
Dirty Air Coil- construction dust etc.

Too high of external static. Check static vs blower table

X Air Temperature out of range in


Bring return air temp within design parameters
heating
X X Check superheat/subcooling vs typical operating condition
Overcharged with refrigerant
table
X X Bad HP Switch Check switch continuity and operation. Replace
LP/LOC Fault Code 3 X X Insufficient charge Check for refrigerant leaks

Performance Troubleshooting
Performance
Htg Clg Possible Cause Solution
Troubleshooting
Insufficient capacity/ X X Dirty Filter Replace or clean
Not cooling or heating X Reduced or no Air flow Check for dirty air filter and clean or replace
properly in heating Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
X Reduced or no Air flow Check for dirty air filter and clean or replace
in cooling Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
Check supply and return air temperatures at the unit and a
X X Leaky duct work distant duct registers if significantly different, duct leaks
are present
X X Low refrigerant charge Check superheat and subcooling per chart
X X Restricted metering device Check superheat and subcooling per chart. Replace.
X Defective Reversing Valve Perform RV touch test
X X Thermostat improperly located Check location and for air drafts behind stat
Recheck loads & sizing check sensible clg load and heat
X X Unit undersized
pump capacity

X X Scaling in water heat exchanger Perform Scaling check and clean if necessary

X X Inlet Water too Hot or Cold Check load, loop sizing, loop backfill, ground moisture.

High Head Pressure X Reduced or no Air flow Check for dirty air filter and clean or replace
in heating Check fan motor operation and airflow restrictions

Too high of external static. Check static vs blower table

X Reduced or no water flow Check pump operation or valve operation/setting


in cooling Check water flow adjust to proper flow rate
X Inlet Water too Hot Check load, loop sizing, loop backfill, ground moisture.
X Air Temperature out of range in
Bring return air temp within design parameters
heating
X Scaling in water heat exchanger Perform Scaling check and clean if necessary
X X Unit Overcharged Check superheat and subcooling. Reweigh in charge
X X Non-condensables insystem Vacuum system and reweigh in charge
X X Restricted metering device Check superheat and subcooling per chart. Replace.
Low Suction Pressure X Reduced water flow Check pump operation or water valve operation/setting
in heating Plugged strainer or filter. Clean or replace.
Check water flow adjust to proper flow rate

X Water Temperature out of range Bring water temp within design parameters

X Reduced Air flow Check for dirty air filter and clean or replace
in cooling Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
Too much cold vent air? Bring entering air temp within
X Air Temperature out of range
design parameters
X X Insufficient charge Check for refrigerant leaks

Low discharge air


X Too high of air flow Check fan motor speed selection and airflow chart
temperature in heating
X Poor Performance See 'Insufficient Capacity'
High humidity X Too high of air flow Check fan motor speed selection and airflow chart
Recheck loads & sizing check sensible clg load and heat
X Unit oversized
pump capacity

48 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Troubleshooting Form

Packaged Unit Refrigeration Schematic Date: ________________________

Customer: _____________________________________ Antifreeze: ________________________


Model#: ________________________ Serial#: ________________ Loop type: _______________
Complaint: ________________________________________________________________________

HEATING CYCLE ANALYSIS - PSI SAT


Refrigerant Type: °F

R410A AIR
SUCTION
°F COIL °F
R22
COMPRESSOR
R407C
EXPANSION FILTER
VALVE DRIER* COAX DISCHARGE
Voltage: ________
HWG
Comp Amps: _______
°F

Total Amps: ________ °F °F °F


PSI SAT
FP2: HEATING FLASH FP1 °F °F
LIQUID LINE GAS LINE SENSOR
PSI PSI
WATER IN WATER OUT
Look up pressure drop in
I.O.M. or spec. catalog to
*Filter drier not on some units with R22 refrigerant. determine flow rate.
COOLING CYCLE ANALYSIS - PSI SAT
°F

AIR
SUCTION
°F COIL °F

COMPRESSOR

EXPANSION FILTER
VALVE DRIER* COAX DISCHARGE

HWG

°F

°F °F °F
PSI SAT
FP2: FLASH OTHER SIDE FP1: CLG °F °F
GAS LINE OF FILTR DR LIQ LINE PSI PSI
WATER IN WATER OUT Look up pressure drop in
I.O.M. or spec. catalog to
determine flow rate.

Heat of Extraction (Absorption) or Heat of Rejection =


________ flow rate (gpm) x ________ temp.diff. (deg. F) x ________ fluid factor† = _____________
(Btu/hr)
Superheat = Suction temperature - suction saturation temp. = (deg F)
Subcooling = Discharge saturation temp. - liquid line temp. = (deg F)

Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports to determine
water flow and temperature difference. If water-side analysis shows poor performance, refrigerant troubleshooting may be
required. Connect refrigerant gauges as a last resort.

w w w. c l i m a t e m a s t e r. c o m 49
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Notes

50 W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Notes

w w w. c l i m a t e m a s t e r. c o m 51
Residential H&V - 60Hz R22 &R410A
R e v. : 2 2 D e c , 2 0 0 8

Section Revision Log

Date Page # Description


22 Dec, 08 8 Condensate Piping Information Changed
05 June, 08 All Reformatted Document Size
21 Aug, 07 All Updated with Model 072 Information
01 Oct, 06 All First Published

IFIED TO ARI A
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MANUFACT

WATER

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TO
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ISO 9001:2000
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Certified
HE
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Quality: First & Always

7300 S.W. 44th Street


Oklahoma City, OK 73179

*97B0045N01*
Phone: 405-745-6000
Fax: 405-745-6058
97B0045N01 www.climatemaster.com

ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time for order may be
changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000
for specific information on the current design and specifications. Statements and other information contained herein are not express warranties
and do not form the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products.
The management system governing the manufacture of ClimateMaster’s products is ISO 9001:2000 certified.
© ClimateMaster, Inc. 2006

W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Rev: 22 Dec, 2008


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