Lubrication Management
Lubrication Management
Lubrication Management
Lube Performance
=
KPIs
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Agenda
Lubrication chart
Lubrication routines
Lubrication performance indicator
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Why is important the LUBRICATION CHART?
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Lubrication chart
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Lets Save Money!!!
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Lubrication chart
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Lubrication chart
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Flowsheet & plant equipment list
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Identification of all equipment elements to be lubricated
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Identification of lubricant type and quantity installed
Operating
manuals
Operating manuals
Experience
and
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Re-lubrication amounts - calculations
where
Gp = grease quantity to be added when replenishing, [g]
D = bearing outside diameter, [mm]
B = total bearing width (for thrust bearings use total height H), [mm]
Source: SKF
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Re-lubrication amounts - bearing dimensions
Source: SKF
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Re-lubrication amounts - bearing dimensions
Gp = 0,005 * D * B
Source: SKF
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Re-application quantities and frequency
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Lubricant replacement time based (1)
Household machines, agricultural machines, instruments, technical apparatus for 300 ... 3000
medical use
Machines used for short periods or intermittently; Electric hand tools, lifting tackle in 3000 ... 8000
workshops, construction machines
Machines too work with high operational reliability during short periods of 8000 ... 12000
intermittently; Lifts (elevators), cranes for packaged goods or slings of drums, bales
etc.
Machines for use 8 hours per day but not always fully utilized; Gear drives for general 10000 ... 25000
purposes, electrical motors for industrial use, rotary crushers
Machines for use 8 hours per day and fully utilized; Machine tools, woodworking 20000 ... 30000
machines, machines for the engineering industry, cranes for bulk materials, ventilator
fans, conveyor belts, printing equipment, separators and centrifuges
Machines for continuous use 24 hours a day; Rolling mill gear units, medium sized 40000 ... 50000
electrical machinery, compressors, mine hoists, pumps, textile machinery
Water work machinery, rotary furnaces, cable stranding machines, propulsion 60000.. 100000
machinery for ocean-going vessels
Large electric machinery, power plant, mine pumps and mine ventilator fans, tunnel ~ 100000
shaft bearings for ocean-going vessels
Source SKF
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Lubricant replacement time based (1)
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Lubricant replacement condition based
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Agenda
Lubrication chart
Lubrication routines
Lubrication performance indicator
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Lubrication routines
Lubrication chart
Lubrication Chart
Lubricant
Quantity
Inspection Clean
ACTIVITY TYPE
Process flow
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Lubrication routines
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Walk-by inspection
Visual
Audio
Smell
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Walk by inspection lubrication related topics
This document contains proprietary information which shall not be used and disclosed without Omya explicit written authorization .
Walk by inspection topics selection
Operating manuals
Experience
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Agenda
Lubrication chart
Lubrication routines
Lubrication performance indicator
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Lubrication performance indicator
This document contains proprietary information which shall not be used and disclosed without Omya explicit written authorization .
Lubrication points inventory
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Centralized Lubrication Systems
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Lubrication Activities
Revision
Simple activities such as oil and grease levels
Proactive tasks for hidden failures (centralized systems)
Simple activities to test the function of automated systems
Measure of wear in bearings roller elements (during the
grease change)
Inspection of lubrication systems which are only accessible
in a stopped state of the machinery (e.g., pipes for bearing
lubrication in separators)
Cleaning
Activities related with housekeeping to keep machinery
neat and with appropriate cleanliness
Cleaning activities must be scheduled to be performed
without putting at risk the personnel safety
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Lubrication Activities
Application
Grease relubrication in motors and bearing houses
Sampling
To perform oil change in base on condition
Activities to draw an oil sample in order to perform field test
as well as routinely laboratory oil analysis
Change
Oil changes by frequency.
Small equipment with low probability of failure and impact
(screw conveyors, hydraulic couplings, etc.)
Filtering
Filter critical equipment ( main speed reducers) in a regular
basis or according with the oil analysis results
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Questions?
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