Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

CD4E

Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

CD4E / LA4AEL FWD 4 Speed

113 2
60
11 70 46

A
10
45
Differential
Differental
Ring Gear

119
Converter
Reactor
B
Pump Shaft
Front Chain
Cover

20 123 124
21 125
77
50 78 79 52
51

Low / Intermediate
Reverse / Overdrive Low / Intermediate Planet
Shell Ring Gear

Low / Reverse Clutch 34


90 91 133 35
132 63
54

114
Forward / Direct Drum Direct Clutch

114 112

1 11

12
E

115
Low / Rev Clutch Piston

Overdrive
Servo
F 95

Side Pan 96
7

2013.1.0
2.4-1
FWD 4 Speed CD4E / LA4AEL
105
71 61
72
47 73

Linkage A
Park Pawl
100
120
62 Driven Sprocket 76

74 75 49

B
Chain Rear Chain
Cover Reverse / Overdrive
Drive Sprocket Low Roller Clutch
Planetary

126 101 25 26 30
28
32 31
80
53

C
Turbine Shaft
Sun Coast
Forward
Gear Clutch
Sprag
Forward Clutch Coast Clutch

137 43 138 92 38 39
55
56 57

Rev. Clutch
Direct Shell Hub
Overdrive Band Reverse Drum Reverse Clutch
3 4 142 141
140 111
81
143
58
150
E
110

Stator Pump Plate


85 Pump Body
117
5
117

117
F
6

2013.1.0
2.4-2
FORD CD4E and Mazda LA4AEL (FWD 4 Speed)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

--- TMCD4E Technical Manual ............................................................................................................ 1993-On

REBUILDER BOX KITS


--- MRK5400B-S 1, 2 Master Rebuilder Kit (w/o Steels) .................................................................................... 1993-00
--- MRK5400H-S 2, 4 Master Rebuilder Kit (w/o Steels) ...................... High Energy ....................................... 2001-On

--- K5400B-S 1, 2 Master Kit (w/o Steels) .................................................................................................... 1993-00


--- K5400H-S 2, 4 Master Kit (w/o Steels) ...................................... High Energy ....................................... 2001-On

Steel Plate Sub-Kits:

--- K5400-9 3
Steel Plate Kit ........................................................... All ............................................... 1993-On

1
All Kits are built with High Energy direct and coast frictions and the wide 2-4 band.
2
Kits do not include molded rubber pistons or servos, see piston section for more information.
3
Some 1995-On 2.0 Litre units use .118 direct steels, please order (3) 54303A separately.
4
For 2003-On units, please order a Molded Rubber Side Cover Gasket (54172J) separately.
2001-On 4WD units utilize a different right axle seal, please order 54553H separately.

OVERHAUL KITS, GASKET SETS AND SEAL KITS


--- K54900 2, 4 Overhaul Kit .................................................................................................................... 1993-On
--- K54900-1 2, 4 Gasket and Rubber Kit ................................................................................................... 1993-On
--- K54900-8 4 External Seal-Up Kit ........................................................................................................ 1993-On
--- K54900-3 Valve Body Gasket Set ................................................................................................... 1993-On

GASKET AND RUBBER COMPONENTS


1E 54172 1 Side Cover Gasket .............................................. Duraprene ........................................ 1993-02
1E 54172J 1 Side Cover Gasket ......................................... Molded Rubber ................................... 2003-On

2A 54106 1 Case Half Gasket .......................................................................................................... 1993-On


3E 54100 1 Pump Lathe Cut Seal .................................................................................................... 1993-On
4E 54101 1 Pump Gasket (1st Design) ....................................................................................... 1993-10/96
4E 54101D 1 Pump Gasket (2nd Design / White Stripe, Use w/2nd Design Pump Plate) .............. 11/96-On
5E 54120A 1 Oil Filter Seal (Small) .................................................................................................... 1993-On
6E 54120 1 Oil Filter Seal (Large) .................................................................................................... 1993-On
7E 44141 1 Oil Filler Tube Seal ........................................................................................................ 1993-On
--- 54125 1 Lube Tube Seal ............................................................................................................. 1993-On

METAL CLAD SEALS


10A 54526 1 Front Pump ..................................................................................................................... 1993-On
11A/F 53551 1-2 Left and Right Axle ................................................... 2WD ............................................. 1993-On
11A/F 54553H 1 Right Axle ................................................................. 4WD ............................................. 2001-On
12E 54507 1 Manual Lever (Top) ........................................................................................................ 1993-On
--- 54508 1 Manual Lever (Side) ....................................................................................................... 1993-On

SEALING RINGS
--- K54901 1 Sealing Ring Kit ..............................................................................................................1993-On

CLUTCH PLATES
20C 54321 3-4 Low/Reverse Friction ............................... 32T, .065 - 8.60 O.D. ............................... 1993-00
20C 54321H 3 Low/Reverse Friction (High Energy) ........ 32T, .065 - 8.60 O.D. .............................. 2001-On
21C 54322 3-4 Low/Reverse Steel .................................... 18T, .069 - 7.80 I.D. ............................... 1993-On
21C 54322A AR Low/Reverse Steel .................................... 18T, .083 - 7.80 I.D. ............................... 1993-On
21C 54322B AR Low/Reverse Steel .................................... 18T, .091 - 7.80 I.D. ............................... 1993-On
21C 54322C AR Low/Reverse Steel .................................... 18T, .098 - 7.80 I.D. ............................... 1993-On
21C 54322D AR Low/Reverse Steel .................................... 18T, .106 - 7.80 I.D. ............................... 1993-On
2013.1.0
2.4-3
FORD CD4E and Mazda LA4AEL (FWD 4 Speed)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

CLUTCH PLATES - Contd.


25C 54304 3 Forward Friction ....................................... 32T, .065 - 5.27 O.D. ............................... 1993-00
25C 54304H 3 Forward Friction (High Energy) ................ 32T, .065 - 5.27 O.D. .............................. 2001-On
26C 54305 2-3 Forward Steel ............................................ 32T, .069 - 4.25 I.D. ............................... 1993-On
--- 54331E 1 Forward Cushion (Waved) ................................. No Teeth ....................................... 1/9/98-On
28C 54312 1 Forward Clutch Pressure Plate ................ 32T, .156 - 4.25I.D. .......................... 1993-1/8/98
28C 54312E 1 Forward Clutch Pressure Plate (Stepped) 32T, .156 - 4.25I.D. ............................. 1/9/98-On

30C 54308D 2 Coast Friction (High Energy) .................... 24T, .065 - 4.84 O.D. ............................. 1993-On
31C 54309 2 Coast Steel ................................................ 20T, .069 - 3.74 I.D. ............................... 1993-On
32C 54316 1 Coast Pressure Plate .............................. 32T, .359 - 5.54 O.D. ......................... 1993-1/8/98
32C 54316E 1 Coast Pressure Plate .............................. 32T, .187 - 5.54 O.D. ............................ 1/9/98-On

34D 54302C 3-4 Direct Friction (High Energy) .................... 24T, .065 - 5.27 O.D. .............................. 1993-On
35D 54303 3-4 Direct Steel (4 Cyl. & V6) ........................... 32T, .079 - 4.10 I.D. ............................... 1993-On
35D 54303A 3 Direct Steel (Some 4 Cyl.) ......................... 32T, .118 - 4.10 I.D. ................................ 1995-98

38D 54306 2 Reverse Input Friction .............................. 36T, .065 - 6.07 O.D. .............................. 1993-On
39D 54307 2 Reverse Input Steel ................................... 32T, .069 - 4.75 I.D. ............................... 1993-On
40D 54317 1 Reverse Input Pressure Plate ................... 32T, .157 - 4.75 I.D. ............................... 1993-On
40D 54317A 1 Reverse Input Pressure Plate ................... 32T, .227 - 4.75 I.D. ............................... 1993-On

BANDS
43D 54714B 1 2-4 Band (2.05 Wide, Replaces 1.65) ........................................................................... 1993-00

43D 54714H 1 2-4 Band (2.05 Wide) ...................................... High Energy ...................................... 2001-On

BUSHINGS
--- K54980 1 Bushing Assortment Kit (* Not Included) ....................................................................... 1993-On

--- 54005* 1 Converter Hub (Part of Converter) ................... 1.894 O.D. ....................................... 1993-On
45A 54001 1 Converter Support ............................................. 1.059 O.D. ....................................... 1993-On

CD4E
--- 54016 1 Differential (Right) ............................................. 1.744 O.D. ....................................... 1993-On
46A 54017 1 Differential (Left) ............................................... 2.185 O.D. ....................................... 1993-On
47A 54015 1 Driven Sprocket ................................................. 1.302 O.D. ....................................... 1993-On
49A 54002 1 Reverse/Overdrive Planetary ............................. 1.886 O.D. ....................................... 1993-On
50C 54006 1 Sun Shell ........................................................... 2.246 O.D. ....................................... 1993-On

51C 54007 1 Forward (Low/Inter.) Planetary .......................... 1.815 O.D. ....................................... 1993-On
52C 54009 1 Forward (Low/Inter.) Sun Gear .......................... 2.183 O.D. ....................................... 1993-On
53C 54010 1 Turbine Shaft ...................................................... .909 O.D. ........................................ 1993-On
54D 54011 1 Forward / Coast / Direct Drum .......................... 1.602 O.D. ....................................... 1993-On

55D 54012 1 Direct Hub/Shell ................................................ 2.554 O.D. ....................................... 1993-On


56D 54013 1 Reverse Drum (Front) ....................................... 2.177 O.D. ....................................... 1993-On
57D 54014 1 Reverse Drum (Rear-Flanged) ......................... 2.370 O.D. ....................................... 1993-On
58E 54000 1 Pump Gear (Inner) ............................................ 1.482 O.D. ....................................... 1993-On
--- 53003 1 Converter Housing / Case Half ......................... 1.549 O.D. ....................................... 1993-On

THRUST WASHERS AND BEARINGS


--- K54440 1 End-Play Shims (Adjusts Planet, Drum and Differential Endplay) ............................. 1993-On
--- K54941 1 Thrust Bearing Kit (* Not Included) ............................................................................... 1993-On
60A 54403 AR Differential Bearing Shim ....................................... .041 ............................................ 1993-On
60A 54403B AR Differential Bearing Shim ....................................... .064 ............................................ 1993-On
60A 54403D AR Differential Bearing Shim ....................................... .087 ............................................ 1993-On
61A 54402 AR Driven Sprocket Shim ............................................. .050 ............................................ 1993-On
61A 54402B AR Driven Sprocket Shim ............................................. .064 ............................................ 1993-On
61A 54402D AR Driven Sprocket Shim ............................................. .078 ............................................ 1993-On
61A 54402E AR Driven Sprocket Shim ............................................. .085 ............................................ 1993-On
2013.1.0
2.4-4
FORD CD4E and Mazda LA4AEL - Contd.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

THRUST WASHERS AND BEARINGS - Contd.


62B 54401 AR Drive Sprocket ................................................... Blue - .058 ....................................... 1993-On
62B 54401A AR Drive Sprocket .................................................. Black - .068 ...................................... 1993-On
62B 54401B AR Drive Sprocket ................................................... Gray - .078 ....................................... 1993-On
62B 54401C AR Drive Sprocket .................................................. Green - .088 ..................................... 1993-On

63D 54400 1 Direct Clutch ............................................... 4 Tabs - 2.750 O.D. ................................. 1993-On

Bearings :

70A 54430 1 Differential Carrier to Case ............................................................................................. 1993-On


71A 54429 1 Driven Sprocket to Differential ........................................................................................ 1993-On
72A 54428 1 Driven Sprocket Shim to Driven Sprocket .......... 3.120 O.D. ........................................ 1993-On
73A 54433* 1 Driven Sprocket (Caged) ............................................................................................... 1993-On
74B 54432* 1 Drive Sprocket (Caged) ............................... Front - 1.458 O.D. ................................. 1993-On
75B 54431* 1 Drive Sprocket (Caged) ........................................... Rear ............................................ 1993-On
76B 54427 1 Reverse/Overdrive Carrier to Rev./Overdrive Ring Gear ............................................... 1993-On
--- NSS* 1 Reverse/Overdrive Carrier (Captured) .......................................................................... 1993-On

77C 54425 1 Low/Intermediate Ring Gear to Rev./Overdrive Sun Gear 3.022 O.D. ........................ 1993-On
78C 54424 1 Low/Intermediate Carrier to Ring Gear ............ 2.609 O.D. ....................................... 1993-On
79C 54423 1 Low/Intermediate Sun Gear to Carrier ............... 2.00 O.D. ........................................ 1993-On
80C 54422 1 Turbine Shaft to Low/Inter. Sun Gear ................. 1.75 O.D. ........................................ 1993-On
81E 54420 1 Pump Support to Reverse Drum .................................................................................. 1993-On

TRANSMISSION OIL FILTERS


85E 54600 1 Oil Filter ................................................... Disassembly Required .............................. 1993-On

PISTONS
90D 54846 1 Coast Clutch Piston ........................................ Molded Rubber .............................. 1993-1/8/98
90D 54846E 1 Coast Clutch Piston ....................................... Molded Rubber .................................. 1/9/98-On

91D 54841 1 Forward Clutch Piston ........................................ Aluminum ................................... 1993-1/9/98


91D 54841E 1 Forward Clutch Piston ........................................ Aluminum ...................................... 1/9/98-On

92D 54840 1 Reverse Input Clutch Piston .......................... Molded Rubber .................................... 1993-On

95F 54828 1 2-4 Servo Piston (Molded Rubber) ...... 2 Grooves, 4.16 - w/Spring .......................... 1993-On
95F 54828A 1 2-4 Servo Piston (Molded Rubber) ....... 1 Groove, 4.22 - w/Spring ........................... 1993-On
95F 54828B 1 2-4 Servo Piston (Molded Rubber) ..... No Grooves, 4.26 - w/Spring ........................ 1993-On
95F 54828D 1 2-4 Servo Piston (Molded Rubber) .... 2 Grooves, 4.00 - w/o Spring ....................... 1/97-4/98
95F 54828DA 1 2-4 Servo Piston (Molded Rubber) ..... 1 Groove, 4.05 - w/o Spring ........................ 1/97-4/98
95F 54828DB 1 2-4 Servo Piston (Molded Rubber) ... No Grooves, 4.10 - w/o Spring ...................... 1/97-4/98

96F 54829 1 2-4 Servo Cover .............................................. Molded Rubber .................................... 1993-On

SPRAGS AND ROLLER CLUTCHES


100B 54813 1 Low Roller Clutch ............................................................................................................ 1993-On
100B K54813 1 Low Roller Clutch (w/Races) ........................................................................................... 1993-On

101C 54814 1 Input (Forward) Sprag ........................................ .593 Wide ................................. 1993-1/8/98
101C 54814E 1 Input (Forward) Sprag ....................................... .543 Wide ..................................... 1/9/98-On

DRIVE CHAINS
105A 54888 1 Drive Chain (1.4 & Various 2.0 Litre) .......... .750 Wide - 45 Links .............................. 1993-On

105A 54888A 1 Drive Chain (Various 2.0 and 2.5 Litre) ..... .750 Wide - 46 Links .............................. 1993-On

105A 54888B 1 Drive Chain (2.5 & 3.0 Litre) ...................... 1.00 Wide - 46 Links .............................. 1993-On
2013.1.0
2.4-5
FORD CD4E and Mazda LA4AEL - Contd.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

SHIFT ENHANCEMENTS AND VALVES


--- K54943 5 1 Shift Kit ................................................................. TransGo ......................................... 1993-On
--- ST54944 5 1 Shift Correction Package .................................... Superior ......................................... 1993-On
5
Corrects/Reduces/Prevents High Line, Broken Parts and Lube Failure.

--- K54887 6 1 Bypass Clutch Control Sleeve and Plunger Valve Kit (Oversized) .............................. 1993-On
6
This kit improves TCC apply pressure, reduces planet/bushing failure and
addresses Codes 628, 1744 and 1740. It must be used with K54587 Tool Kit.

--- K54886 7 1 Pressure Regulator and Converter Regulator Valve Kit (Oversized) ........................... 1993-On
7
This kit eliminates high line pressure (Drum Breakage), increases cooler flow
and lube and lowers extremely high converter charge pressure as well as
addressing codes 628, 1744 and 1740. It must be used with K54586 Tool Kit.

--- K54883 8 1 Line Modulator Valve Kit (Oversized) ............................................................................ 1993-On


8
This kit addresses erratic shift quality, harsh or long 1-2 shift, high line
pressure or poor line rise. It must be used with K54583 Tool Kit.

ELECTRONIC COMPONENTS
110E 54879C 1 Solenoid Assembly .... (Includes EPC, TCC, Coast Clutch and Both Shift Solenoids). 1993-On

111E K54875A 1 Turbine Speed Sensor Kit (TISS) ... White Plastic w/Green Connector. ..................... 1993-97
Fits: Ford Probe and Mazda 626
111E K54875H 1 Turbine Speed Sensor Kit (TISS) .... White Plastic w/Black Connector. .................... 1995-On
Fits: Contour/Mystique 1995-00, Mazda 626 / MX6 1998-02, Cougar 1999-02,
Escape / Tribute / Mariner 2001-On.

112E 54877 1 Manual Lever Position Sensor (MLPS) ........................................................................ 1993-On

113A 54876A 1 Vehicle Speed Sensor (Ford Probe w/2.0 Litre) ............................................................ 1994-97
113A 54876B 1 Vehicle Speed Sensor (Ford 2.0 w/o Speedo-Cable Provision, Except Probe) ............. 2/95-On
113A 54876C 1 Vehicle Speed Sensor (Ford w/2.5L) .............................................................................. 2/95-On

--- 54876F 1 Output Shaft Speed Sensor (TOSS) .............................................................................. 1999-On

CD4E
MISCELLANEOUS
114E M123 2 Cooler Line Case Fitting (Quick Connect - 5/16 Tube) ..................................... 1993-11/23/97

115E 54774W 1 Servo Return Spring (Sonnax, Addresses 2-3 Upshift Flare, Soft 1-2 & 2-3) ................ 1993-On

--- 54701 1 Wiring Harness Bracket (Sonnax) ................................................................................ 1993-On

117F K54780 9 1 O-Ringed Low/Reverse Accumulator Piston and Spring Kit ........................................ 1993-On
117F K54781 9 1 O-Ringed Forward Accumulator Piston and Spring Kit ............................................... 1993-On
117F K54782 9 1 O-Ringed 2-4 Clutch Accumulator Piston and Spring Kit ............................................. 1993-On
9
Reduces Soft or Harsh Shifts Caused By Accumulator Bore Wear Piston Sticking.

HARD PARTS
Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket.

119B 54816 1 Pump Shaft (14 1/8 Long) .................................... 4-Cyl. ............................................ 1993-On
119B 54816B 1 Pump Shaft (14 7/8 Long) .................................... 6-Cyl. ............................................ 1993-On

120B 54831 1 Reverse/Overdrive Planetary ......................................................................................... 1993-On


123C 54810 1 Reverse/Overdrive Sun Shell and Gear ........................................................................ 1993-On

124C 54859 1 Low/Intermediate Ring Gear ......................................................................................... 1993-On


125C 54833F 1 Low/Intermediate Planetary .......................................................................................... 1993-On

126C K54814E 1 Input (Forward) Sprag and Sun Gear Kit (Late Style, Will Retrofit to 1993.) ............. 1/9/98-On
132D K54761E 1 Forward Clutch Return Spring Assembly .................................................................... 1/9/98-On

2013.1.0
2.4-6
FORD CD4E and Mazda LA4AEL - Contd.
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

HARD PARTS -Contd.


Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket.

133D 54801C 10, 11 1 Forward/Coast/Direct Housing (w/4-Cylinder & .118 Thick Direct Steels) .......... 1993-1/8/98
133D 54801D 10 1 Forward/Coast/Direct Housing (w/V6 & 4 Pack Direct) ......................................... 1993-1/8/98
133D 54801E 10 1 Forward/Coast/Direct Housing (w/4-Cylinder ) .......................................................... 1/9/98-On
133D 54801F 10 1 Forward/Coast/Direct Housing (w/V6) ....................................................................... 1/9/98-On
10
If the Drum is broken, always address the high line pressure condition with any
or all of the following components: Late Pump/Plate, Valves and/or Shift Kits.
11
If your unit has .079 Direct Steels, please order [3] 54303A Thick Direct Steels.

137D 54803 1 Direct Clutch Hub/Shell ................................................................................................. 1993-On

138D 54806 1 Reverse Drum ............................................................................................................... 1993-On

140E 54812F 1 Stator Support ................................................................................................................ 1997-On

141E K54895 1 Complete Pump Assembly (2nd Design) ..................................................................... 1993-On


142E 54998E 12 1 Pump Plate (2nd Design / Must Use w/2nd Design Pump Gasket - 54101D) ............... 1997-On
12
Will Retrofit to 1993 When Used Together.
143E K54965 1 Pump Gear Set (.603) ................................................................................................. 1993-On

150E 15-144 1 Valve Body (Reman) ......................................... F3 Casting # ....................................... 1993-96


150E 15-145 1 Valve Body (Reman) ......................................... F7 Casting # ...................................... 1997-On

Notes:

2013.1.0
2.4-7

You might also like