Pamphlet M4808

STEAM & CONDENSATE

MANIFOLDS MP/M Series
 Streamline You
A typical plant employs countless steam supply and condensate recovery
lines with huge numbers of valves and steam traps.
TLV's rugged and versatile all-in-one packages for steam distribution and
condensate collection simplify the control and management of your
steam system.

Condensate
Manifold
M8P
(with trap stations)

M8
Basic
Steam Manifold
M4P M4

Condensate Collection Condensate Collection

Manifold Package Example Manifold Package Example
(M8P + V1P Trap Stations) (M8 + SteamTraps + Globe Valves)

Basic Product lineup

Model M4P M8P M12P M4 M8 M12
Integrated Valve Piston Valve Bellows Sealed Valve

Number of Station Connections 4 8 12 4 8 12

Max. Operating Pressure (MPaG) 7.67* 5.0*

Max. Operating Temperature (C) 425* 400*
Basic Manifolds for use with both steam and condensate
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS):
Maximum Allowable Pressure (MPaG) PMA: 7.67 (MP Series), 5.7 (M Series) Special orders to meet individual
Maximum Allowable Temperature (C) TMA: 425 design constraints possible.
* Manifold Packages are further restricted by attached valves/traps Please consult TLV for details.
ur Steam Line
Features

Durable - Forged Steel Body

TLV Manifolds are constructed with a forged steel body for high endurance and an
extremely long service life, minimizing maintenance and replacement costs.
Valves rated for 3,000 operation cycles.

Easy Trap Replacement Trap Station QuickTrap R

Allows easy removal and replacement of steam traps with only 2 bolts, greatly
reducing maintenance time and labour costs.
Traps can be removed and replaced without disturbing piping.
Built-in blowdown valve and strainer reduce scale build up.
Built-in TrapMan test point.

Choice of Steam Trap - QuickTrap R

Freely choose from 3 different types of steam trap - free float, disc or thermostatic
type - depending on the application requirements. (See back page for further
information.)

Long Term Reliable Seal Piston Valve (MP Series, V1P/V2P Series)

Employs a high performance piston valve comprised of upper and lower valve rings made
of alternating layers of stainless steel and graphite that provide exceptional tight-sealing.
Also, it is possible to operate with the valve partially open.
The nuts for the valve bonnet can be tightened to stop any leaks from the seat area.

No Gland Leak Bellows Sealed Valve (M Series, V1/V2 Series)

Conserves energy by eliminating gland leaks.
Improves safety and working environment by removing steam clouds.
Enjoys a long service life through the utilization of stellite-hardened surfaces on valve
plug and valve seat.

Steam Main
Typical Application
TLV manifold packages are ideal for use
Condensate Return Line
ne
in areas where steam distribution points
or condensate collection points are
gathered, e.g. tube tracing (right) or small
equipment piping. The compact size Product Line
reduces installation space and organises
different steam and condensate lines,
steam traps and isolation valves into one
manageable package. Product Line

Tracing Line
Steam Distribution Blowdown Condensate Collection Blowdown
Manifold Package to a pit Manifold Package to a pit
 Trap Stations - V1/ V2/ V1P/ V2P
Combining a steam trap and a valve, Trap Stations facilitate simplification of piping.
The V1/V2 series employs a bellows valve for zero gland leaks, and the V1P/V2P series uses a piston valve exhibiting reliable sealing.
The steam trap can be selected from the QuickTrap series (free float, disc, and thermostatic types) to most suit the particular application.
The V1/V1P series have a valve on the inlet side, the V2/V2P series have valves on the inlet and outlet sides. Models equipping a
blowdown valve to flush out the interior, and a test valve to check trap operation are also available.
The V1/V1P series are for applications with the outlet side open to the atmosphere.
The V2/V2P series are for applications with the outlet side piping used for condensate recovery.
(Manifolds, main lines, tracers, general processes, etc.)
MODEL V1-RL V1-RB V1-LB V2-RL V2-RB V2-LB
Valve Type Bellows Sealed Valve
V1-RB
Station Picture or or V2-RB

Flow Diagram or or

Flow Direction Right or Left Right or Left

Blowdown Valve
V1P-LW
Test Valve
Max. Operating Pressure (MPaG) 4.6* V2P-RB
Max. Operating Temperature (C) 425*

MODEL V1P-RL V1P-RB V1P-LB V1P-RW V1P-LW V1P-RV V1P-LV V2P-RL V2P-RB V2P-LB
Valve Type Piston Valve

Station Picture or or

Flow Diagram or or

Flow Direction or or
Blowdown Valve
Test Valve
Max. Operating Pressure (MPaG) 5.0*
Max. Operating Temperature (C) 425*
Please see Specification Data Sheet (SDS) V1/V2, V1P/V2P for further details.* For trap station only; further restricted by mounted trap unit

QuickTrap - Steam Trap Units R

Free Float Steam Trap Thermodynamic Steam Trap Thermostatic Steam Trap
Free float ensures rapid removal of Rugged thermodynamic principle for Patented "Fail Open" feature of balanced
condensate arduous conditions pressure X-element
Unique 3-point seating provides tight shutoff Air-jacketed cap as standard prevents rapid cycling Outstanding air venting capability
Bimetal vent for rapid removal of air at Bimetal vent as standard for discharge of X-element will continue to operate against
startup air at startup high back pressure

Air jacket X-element

Disc

Valve Seat Float

Bimetal
Bimetal (Air Vent Strip) Valve Seat (Air Vent Ring) Valve Seat

Model* S3 S5 S5H Model* P46UC Model* L21 L32

PMO (MPaG) 2.1 3.2 4.6 PMO (MPaG) 4.6 PMO (MPaG) 2.1 3.2
TMO (C) 400 400 425 TMO (C) 425 TMO (C) 235 240
Max. Discharge Capacity** (kg/h) 215 670 245 Max. Discharge Capacity** (kg/h) 740 Max. Discharge Capacity** (kg/h) 760 530
* For more information, see the QuickTrap Specifications Data Sheet (SDS) for the steam trap employing the desired trap unit (trap unit - QuickTrap
data sheet): S3 - FS3; S5 - FS5; S5H - FS5; P46UC- FP46UC; L21 - FL21/FL32; L32 - FL21/FL32.
** Actual discharge capacity will vary depending on operating conditions; see relevant SDS for details.
To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range.
CAUTION Local regulations may restrict the use of this product to below the conditions quoted.

Manufacturer ISO 9001/ ISO 14001

881 Nagasuna, Noguchi, Kakogawa, Hyogo 675-8511, JAPAN
Phone: [81]-(0)79-427-1818
Fax: [81]-(0)79-425-1167 Kakogawa, Japan
E-mail: tlv-japan@tlv.co.jp is approved by LRQA Ltd. to ISO 9001/14001

(M) Internet World Wide Web URL http://www.tlv.com Pamphlet M4808 Rev. 8/2014
Specifications subject to change without notice.