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    Weld Built-Up Procedure

    Uploaded by

    Mohd Shafuaaz Kassim
    The weld built-up procedure involves identifying areas for weld build up and repairs, cleaning and preparing surfaces, welding identified areas and performing non-destructive testing, grinding welds and machining gasket faces, repairing internal lining, and pressure testing installed components to check for leaks.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Weld Built-Up Procedure

    Uploaded by

    Mohd Shafuaaz Kassim
    152 views1 page
    The weld built-up procedure involves identifying areas for weld build up and repairs, cleaning and preparing surfaces, welding identified areas and performing non-destructive testing, grinding welds and machining gasket faces, repairing internal lining, and pressure testing installed components to check for leaks.

    Original Description:

    Weld Built Up Procedure

    Original Title

    Procedure

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    The weld built-up procedure involves identifying areas for weld build up and repairs, cleaning and preparing surfaces, welding identified areas and performing non-destructive testing, grinding welds and machining gasket faces, repairing internal lining, and pressure testing installed components to check for leaks.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    152 views1 page

    Weld Built-Up Procedure

    Uploaded by

    Mohd Shafuaaz Kassim
    The weld built-up procedure involves identifying areas for weld build up and repairs, cleaning and preparing surfaces, welding identified areas and performing non-destructive testing, grinding welds and machining gasket faces, repairing internal lining, and pressure testing installed components to check for leaks.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Weld Built-Up Procedure

    1. Identify all the areas on the channel shell, floating head cover and pass partition plates
    (PPP) for weld build up and repairs.

    2. Removed all the affected lining and thoroughly clean up the surfaces by power brushing
    (or wire brushing for areas non-accessed by power tool). All rusts and scales shall be
    removed.

    3. Those corroded areas with narrow groove/rough edges shall be ground out (opened up) in
    order to allow a good & proper welding.

    4. Carry out general preheating to drying up moisture (approximately 80C~100C).

    5. Proceed with welding (Gasket area, shell & on the PPP).

    6. Perform NDT after completion of welding (Dye Penetrat Test).

    7. To carry out grinding to remove excess weld metal on the PPP. Ensure that the finishing
    is straight & smooth and thicknesses at PPP edge are within required tolerance (to fit into
    groove on tube sheet).

    8. Perform machining on the gasket face.

    9. Perform NDT after machining on the gasket face (Dye Penetrant Tets)

    10. Carry out lining repair at the repaired areas on the internal shell/PPP.

    11. Install channels & cover to equipment and perform pressure test. Check for leak
    especially on the gasket areas.

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