Annexure D - SPIR PDF

SPARE PARTS REQUIREMENTS
1. REQUIRED DATA
The following data shall be furnished:
a. “Spare Parts Interchangeability Record” Data Sheet completed in accordance with
Appendix A, including auxiliary equipment;
b. Fully itemised sectional drawings of each item in reproducible form;
c. Detailed parts list for each item cross-referenced with the itemised sectional drawing
and referenced to equipment;
d. Manufacturer’s data sheets relevant to equipment listed;
e. Complete descriptions of equipment listed, such as sizes, ratings and colours;
f. Upon delivery the documentation that accompanies the spare part shall include:
i) Material Certificates;
ii) Data Sheets (where applicable);
iii) Certification as required for the original equipment;
2. SPECIAL INSTRUCTIONS
2.1. The manufacturer shall recommend spares for equipment parts that are subject to the
following:
2.1.1. Wear, corrosion or erosion during normal operation;
2.1.2.Failure that would cause shutdown of the equipment;
2.1.3.Failure that could cause increased risk in operating the equipment;
2.2. The manufacturer shall consider recommending stocking of rough machined forgings for
forged steel parts which may require unusually long lead times.
2.3. For small, easy to replace items, the manufacturer shall consider recommending complete
units. Component wearing spare parts for the units shall also be recommended. Economical
impact to be indicated between complete unit and parts.
2.4. The manufacturer shall recommend special tools required for field maintenance and
repairs. The manufacturer shall advise in writing the availability of expensive special tools
for loan or rental.
2.5. Where the manufacturer uses his own code numbers to describe component parts
purchased from sub-suppliers, he shall include the name of the manufacturer of the
components and this manufacturer's part numbers to assist in maintaining
interchangeability with other equipment to permit ordering spare parts.
2.6. All spare parts quoted shall be new and identical to the parts furnished on the original
equipment.
2.7. All spare parts shall be packed and cushioned to prevent damage from shock, vibration and
rough handling. Spare parts which are not obtained locally shall be export boxed and
prepared for ocean shipment with an acceptable rust preventative coating where applicable
and wrapped in a heavy moisture proof material.
2.8. The spare parts shall be preserved and packed in such a manner as to prevent corrosion and
any other kind of degradation during transport and long term storage in a warehouse.
2.9. When manufacturer's equipment does not require spare parts, the manufacturer shall
submit a written statement to this effect.
2.10. Units and measurements shall be expressed in SI units where possible.
INSTRUCTIONS FOR COMPLETION OF THE SPARE PARTS AND INTERCHANGEABILITY RECORD

(SPIR - DATA SHEET)
GENERAL INFORMATION
 SPIR forms (see SPIR DATA SHEET) must be legibly prepared in Excel on the attached spread
sheet.
 SPIR forms must be complete and if there is any doubt about the correctness of the
information on the form, it shall be referred back to the person who completed the form.
 All parts lists, cross-section drawings and data sheets relevant to the equipment listed, shall
be attached to the SPIR form. Every attachment must be marked with the project name.
 Information given on the SPIR must be clear so that spares can be identified and a purchase
and catalogue description prepared for updating the TRANSNET Materials System Catalogue.
 Descriptions of spare parts must not only be done with a part number but be described to
enable TRANSNET to identify for possible existing inventory.
SPIR DATA SHEET ATTACHED

APPENDIX A
The following is a description of data required in the fields of the SPIR form:
FIELD NAME INFORMATION REQUIRED APPLICABILITY

Spare Part Contact person’s name. Mandatory.
Supplier Name
Spare Part Contact person’s land line & mobile telephone Mandatory.
Supplier numbers.
Telephone No
Spare Part Contact person’s fax number. Mandatory.
Supplier Fax No
Spare Part Contact person’s e-mail address. Mandatory.
Supplier e-mail
address
Description Description of parts – The spare part’s name Mandatory.
and description with technical identification
information such as size, rating, colour code,
etc., must be given as complete as possible in
this field. (No abbreviations to be used).
Application Description of where the spare part is used. Mandatory.
Supplier Name Company name. ** Mandatory where
applicable.
Supplier Part Supplier’s identification number - The part ** Mandatory where
No number is a unique number that is used by the applicable.
supplier to identify his product.
Manufacturer Company name. ** Mandatory where
Name applicable.
Manufacturer Manufacturer’s identification number - The part ** Mandatory where
Part No number is a unique number that is used by the applicable.
manufacturer to identify his product.
OEM Name Original Equipment Manufacturer Company ** Mandatory where
Name. applicable.
OEM Part No Original Manufacturer’s identification number - ** Mandatory where
The part number is a unique number that is applicable.
used by the manufacturer to identify his
product.
** Note – at least one of these columns should be completed.

FIELD NAME INFORMATION REQUIRED APPLICABILITY
Catalogue No Supplier/Manufacturer catalogue number. Where applicable
Drawing No Supplier/Manufacturer drawing number. Mandatory where
applicable.
Drawing Item Supplier/Manufacturer drawing item number. Mandatory where
No applicable.
Manufacturer’s The manufacturer’s model number is a unique Where available.
Model No number that is allocated to certain items by the
manufacturer for future identification and
purchase. The model number is used for a
specific compound unit or item and will consist
of smaller spares with individual part numbers.
Manufacturer’s Manufacturer’s serial number must be indicated Where available.
Serial No by the supplier or product engineer. The
manufacturer’s serial or reference number is a
unique number that is used by the manufacturer
as a follow-up number and is allocated to the
product for identification between identical
equipment.
Equipment No Equipment number. Where available.

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SPARE PARTS REQUIREMENTS

SPARE PARTS REQUIREMENTS

INSTRUCTIONS FOR COMPLETION OF THE SPARE PARTS AND INTERCHANGEABILITY RECORD

SPIR DATA SHEET ATTACHED

FIELD NAME INFORMATION REQUIRED APPLICABILITY

** Note – at least one of these columns should be completed.

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