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    Guidelines For Cuni in Seawater Systems

    Uploaded by

    smithwork
    This document provides guidelines for pipe clamps used in CuNi10Fe and seawater systems. It discusses avoiding turbulence through proper installation of valves and fittings. It also addresses galvanic corrosion that can occur between dissimilar metals like CuNi10Fe and titanium, and recommends solutions like insulation and powder coating. The guidelines specify permissible and non-permissible ways to assemble pipe clamps to structures like decks, walls, and floors. It provides recommendations for clamp spacing and using inlays to prevent galvanic corrosion.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Guidelines For Cuni in Seawater Systems

    Uploaded by

    smithwork
    83 views21 pages
    This document provides guidelines for pipe clamps used in CuNi10Fe and seawater systems. It discusses avoiding turbulence through proper installation of valves and fittings. It also addresses galvanic corrosion that can occur between dissimilar metals like CuNi10Fe and titanium, and recommends solutions like insulation and powder coating. The guidelines specify permissible and non-permissible ways to assemble pipe clamps to structures like decks, walls, and floors. It provides recommendations for clamp spacing and using inlays to prevent galvanic corrosion.

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    manual

    Original Title

    Guidelines for Cuni in Seawater Systems

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    © © All Rights Reserved

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    This document provides guidelines for pipe clamps used in CuNi10Fe and seawater systems. It discusses avoiding turbulence through proper installation of valves and fittings. It also addresses galvanic corrosion that can occur between dissimilar metals like CuNi10Fe and titanium, and recommends solutions like insulation and powder coating. The guidelines specify permissible and non-permissible ways to assemble pipe clamps to structures like decks, walls, and floors. It provides recommendations for clamp spacing and using inlays to prevent galvanic corrosion.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    83 views21 pages

    Guidelines For Cuni in Seawater Systems

    Uploaded by

    smithwork
    This document provides guidelines for pipe clamps used in CuNi10Fe and seawater systems. It discusses avoiding turbulence through proper installation of valves and fittings. It also addresses galvanic corrosion that can occur between dissimilar metals like CuNi10Fe and titanium, and recommends solutions like insulation and powder coating. The guidelines specify permissible and non-permissible ways to assemble pipe clamps to structures like decks, walls, and floors. It provides recommendations for clamp spacing and using inlays to prevent galvanic corrosion.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 21

    Guidelines for CuNi10Fe

    and Seawater Systems


    Avoidance
    of Design methodes to
    Turbulences avoidance of turbulences

    -Avoidance of edged angles by T-Pieces, Saddles, Welding Elbows

    not correct correct

    Guidelines for CuNi10Fe


    and Seawater Systems
    Avoidance
    of
    Turbulences Installation of valves in
    acc. to DIN 86003-1

    bad solution better best solution

    Guidelines for CuNi10Fe


    and Seawater Systems
    Galvanic
    Corrosion

    Corrosion rates of galvanic couples


    (in 0.6m/s flowing seawater)
    seawater)

    Uncoupled
    CuNi90/10 31 µm/year
    Titanium 2 µm/year
    Carbon Steel 330 µm/year

    Couples
    CuNi 90/10 (208 µm/y) – Titanium (2 µm/y)
    CuNi 90/10 (3 µm/y) – Carbon Steel (787 µm/y)

    Guidelines for CuNi10Fe


    and Seawater Systems
    Galvanic
    Corrosion

    Galvanic Corrosion due to missing insulation against a


    titanium plate cooler
    Guidelines for CuNi10Fe
    and Seawater Systems
    Galvanic
    Corrosion
    Galvanic Insulation

    Guidelines for CuNi10Fe


    and Seawater Systems
    Galvanic
    Corrosion
    Powder Coating of CuNi90/10

    The safe solution for the main problem of CuNi90/10 coupled with
    titanium plate coolers

    Two problems
    1. Galvanic corrosion
    2. Erosion by turbulences

    Solution
    Combination of insulating
    flange connection and
    powder coating

    Guidelines for CuNi10Fe


    and Seawater Systems
    Galvanic
    Corrosion How is to protect CuNi90/10
    against Titanium Cooler?

    Shrinking
    Hose
    THE SOLUTION Lose Flange Titanium
    Plastic Disk Cooler
    Washer
    Screw

    Pipe
    Inner Flange

    Powder Sealing
    Coating

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    General Guidelines

    1. It is allways to attend the guidelines of the pipe clamp producers


    2. In the near of elbows,
    elbows, branches and behind the compensators pipe clamps have to be
    adjusted
    3. For the distance of the pipe clamps it has to be to attend as follows
    - Pipe Dimension
    - Pipe Material (Density
    (Density,, Strength)
    Strength)
    - Pipe Connection (welded,
    welded, Couplings)
    Couplings)
    - Medium ( Density)
    Density)
    - Temperatures

    Recommended Distance of Pipe Clamps


    nom.
    nom. Dia. max. Distance
    mm
    up to 10 800
    12 - 25 1200
    32 - 100 2200
    125 - 200 3000
    250 - 350 4000
    400 - 500 5000
    over 500 6000

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    General Information

    4. To avoid galvanic corrosion we recommend pipe clamps with rubber or ceramic inlays

    Inlays for Pipe Clamps for Copper-Nickel Pipes

    Material Temperatur Range

    Elastomere - 50°
    50°C to 200°
    200°C

    Ceramic max. 500°


    500°C

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    Permissible Assembly

    welded

    1 - Deck 1 - Wall
    2 - Wall 2 - Fan
    a - additional reinforcement

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    Permissible Assembly

    screwed

    1 - Deck 1 - Wall
    2 - Wall 2 - Fan
    a and b - adjustability of the fixed screw is possible

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    Permissible Assembly

    welded screwed

    a - connect the bracket at the deck or stiffener a - Welding bolt with thread
    b - adjustability of the fixed screw is possible
    c - connect the bracket at the deck or stiffener

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    NON - Permissible Assembly

    Distance X is to big

    1 - Deck
    1 - Wall

    Reinforcement of the
    fan is missing

    1 - Wall
    1 - Fan

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    NON - Permissible Assembly

    Avoid Clamp on
    Clamp connections

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    Permissible Assembly

    welded screwed

    1 - Tank Deck
    2 - Longitudinal Frame 1 - Tank Deck
    3 - Floor 2 - Longitudinal Frame
    a - Welding bolt with thread
    b - adjustability of the fixed screw is possible

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps Permissible Assembly

    welded screwed

    1 - Floor Bottom
    1 - Floor Bottom 2 - Support Plate
    2 - Support Plate 3 - Longitudinal Frame
    3 - Tank Deck a - screwed floor bottom support
    4 - Longitudinal Frame b - screwed pipe clamp
    a - screwed floor bottom support c - adjustability of the fixed screw is possible
    b - screwed pipe clamp
    c - welded pipe clamp
    Guidelines for CuNi10Fe
    and Seawater Systems
    Pipe Clamps
    Permissible Assembly

    welded screwed

    1 - Deck 1 - Deck
    a - Welding bolt with thread
    b - adjustability of the fixed screw is possible

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    NON - Permissible Assembly

    1 - Floor Bottom
    2 - Tank Deck

    1 - Deck
    Avoid the clamp at the soft deck

    Avoid to weld the clamp at the loose support

    1 - Deck
    Avoid the clamp at the soft plate
    Guidelines for CuNi10Fe
    and Seawater Systems
    Pipe Clamps
    Permissible Assembly

    welded

    1 - Tank Wall
    a - additional reinforcement

    screwed

    1 - Tank Wall
    a - additional reinforcement
    b - adjustability of the fixed screw is possible

    Guidelines for CuNi10Fe


    and Seawater Systems
    Pipe Clamps
    NON - Permissible Assembly

    1 – Tank Wall

    Avoid the clamp at the soft wall

    Guidelines for CuNi10Fe


    and Seawater Systems

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