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PLASCOAT PPA 571 ES electrostatic spray

Performance Polymer Alloy Coating
GENERAL DESCRIPTION

Plascoat PPA 571 ES is a thermoplastic coating powder which has been specifically designed to provide a long
lasting, tough coating for exterior applications to mild steel, galvanised steel and aluminium. It is based on an
alloy of acid modified polyolefins. Therefore it is halogen free and the combustion fumes are low in smoke and
have a low toxicity index.
Plascoat PPA 571 ES is resistant to stress cracking, adverse weather conditions, detergents, salt spray and
typical airborne pollutants. The coating maintains excellent adhesion to the metal substrate without the need for a
separate primer. The material also provides good abrasion and impact resistance.

f PPA 571 over-sprayed powder is to be recycled then blend a maximum of 25% of this over-sprayed powder with
75% of virgin powder.

For dip-coating, flock spraying or flame spraying please see the Plascoat PPA 571 data sheet.

TYPICAL USES TYPICAL PROPERTIES OF THE POWDER

Fence posts, fencing panels, sign posts, street
furniture, balustrading, stadium seating, pipes Coverage (100%
including potable water, cable tray and ducting. 5.2m 2/Kg at 200 µ
efficiency)
Garden furniture, gutter brackets, battery boxes, fan
Particle Size 95% less than 150µ
guards and wirework.
Bulk Density (at rest)* 0.40 g/cm3
SUMMARY OF ESSENTIAL COATING Packaging 20 kg cardboard boxes
REQUIREMENTS
TYPICAL PROPERTIES OF THE MATERIAL
1. The metalwork must be either grit-blasted or
chemically pre-treated prior to coating.*
Specific Gravity* 0.96 g/cm3
2. For Corona guns set the voltage at 30-50kV,
or use overspray setting, or set amps to 10- Tensile Strength ISO 527 14 MPa
20 microamps. Elongation at
ISO 527 800%
3. Heating schedule typically as polyester (see Break
below). Ensure metal temperature exceeds Brittleness
ASTM D-746 -78°C
150°C.* Temperature
4. Thickness must be a minimum of 170 Hardness Shore A 95
microns. (See note 2 re voltage above. This Shore D 44
may also require a longer spraying time or Vicat Softening
increased powder supply. This thickness ISO 306 70°C
Point
should be checked periodically.
Melting Point 105 °C
5. Galvanised substrates may need degassing.
6. Do NOT use any cured resin based pre- Tear Strength ASTM D1938 22 N.mm
treatment system (e.g. acrylics) Environmental Greater than
ASTM D1693
7. Adhesion checks should be carries out at Stress Cracking 1000 hrs
regular intervals.*

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*See "PPA 571 Processing Guide". Toxicity Index NES 7 1.8

Unrated
GUIDE TO TYPICAL COATING CONDITIONS
UL94 3.2mm (see also
Flammability
moulding Properties of
Recommended Pre-treatment:
Coating)
The metal must be degreased and all mill scale and
corrosion products removed. IEC 243 VDE 47.8 KV/mm at
Dielectric Strength
0303 370 µ
Mild steel should be solvent degreased then either grit Volume Resistivity IEC 93 3 x 1017
blasted to Swedish Standard SA 2½ to 3 or Ohm.cm
phosphated. Galvanised steel should be solvent 8 x 1015 Ohm
Surface Resistivity IEC 93
degreased if necessary. Then either grit blasted at at 200 µ
0.3MPa (40 psi) using a fine grit (0.2 to 0.5mm) or *These values may vary from colour to colour
treated with a phosphate system. To achieve the
maximum long-term adhesion, Plascoat recommend STORAGE
the use of zinc phosphate systems on both steel and
Stored in a clean dry area at 10-25°C and out of
galvanised steel. If chemical pre-treatment is used it is sunlight, the material should not deteriorate.
essential to remove any previously applied resin based
However, in the interest of good housekeeping, old
pre-treatment systems. Discuss this with your pre- stocks should be used first.
treatment supplier.
HEALTH AND SAFETY
Aluminium should be degreased to remove lubricants
Plascoat PPA 571 ES is supplied as a finely divided
and processing soaps. For most purposes no further
powder. Whilst there are no known health hazards
treatment is necessary. However for maximum long associated with PPA 571 ES, normal handling
term corrosion resistance chromate treatment is
precautions for dealing with fine organic powders
recommended. should be taken - i.e. excessive dust generation and
inhaling of the powder should be avoided. Facilities
Coating Conditions: may be required for removing excess dust from the
When the powder is applied using a Corona Discharge
working area during the coating of certain difficult
gun a negative polarity is required. A voltage of 30-50 items.
KV or 10-20 microamps is recommended. Plascoat
PPA 571 ES can also be applied by Tribocharge guns.
As with all polymeric powders, the material can
The heating schedule should be 160°C to 220°C for 5 -
ignite if brought into contact with a high temperature
40 mins depending on metal thickness. To ensure
source or ignition - particularly in the fluidised
optimum adhesion, the metal temperature during condition.
processing must exceed 150°C. Since Plascoat PPA
571 ES is a thermoplastic there is no cross-linking to Reference should be made to Plascoat Health and
take place. Therefore when the powder has melted to
Safety Data Sheet HS504, available on request.
form a smooth coating no further heating is required.
Should the coating be required for contact with food
Overheating can cause craters to form in the coating or potable water, further details should be obtained
or the coating to reduce gloss. It may also cause the
from Plascoat.
coating to discolour in storage or in service.
Thicknesses outside the recommended range may be
detrimental to the properties of the coating.

Do not cure thermosetting powder paints with PPA 571

ES. The fumes from such systems can affect the
surface of the PPA 571 ES coatings.

Note: If PPA 571 ES over-sprayed powder is to be recycled, then blend

a maximum of 25% of this over-sprayed powder with 75% unused
powder.

For typical properties of the coating see below.

TYPICAL PROPERTIES OF THE COATING

The following data applies to a 200 micron coating applied under standard conditions onto 3mm thick steel or
aluminium. The pretreatment consisted of degreasing and gritblasting unless otherwise stated.

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Recommended Coating Thickness 170-300 microns

Appearance Smooth/Glossy

Gloss ISO 2813 70

Impact Strength Gardner (drop weight) ISO

6272
Direct 23°C (3mm plate) 2.7 Joules
Indirect 0°C (3mm plate) 18.0 Joules

Gardner (drop weight) ISO

6272 > 27 Joules
Direct 23°C (0.7mm plate) > 27 Joules
Indirect 0°C (0.7mm plate)

Abrasion Taber ASTM D4060/84

H18, 500g load, 1000 cycles 60 mg weight loss

Salt Spray ISO 7253 Results after 1000 hours

Steel - Scribed Loss of adhesion less than 10mm
from scribe.
Under film corrosion 2-3mm
- Unscribed No loss of adhesion
Aluminium - Scribed No loss of adhesion
- Unscribed No loss of adhesion

Chemical Resistance* - Dilute Acids 60°C Good

- Dilute Alkali 60°C Good
- Salts (except peroxides) 60°C Good
- Solvents 23°C Poor

Adhesion PSL, TM 19 A-1

Weathering QUV ASTM G53-77 2000 hrs - No significant change

in colour or loss of gloss.
Florida 45° facing South 3 years - No significant change in
colour or loss of gloss.

Burning Characteristics

Ignitability BS476: Pt5: 1979 P - not easily ignitable

500 micron coating
Surface spread of flame BS476: Pt7: 1979 Class 1
500 micron coating
Fire Propagation BS476: Pt6: 1989 I = 0.2
500 micron coating
Flammability UL94 Vo (see also Properties of
Material)

Safe Working Temperature (Continuous in air) 60°C max

*Further technical advice may be obtained from Plascoat concerning the effects of particular chemicals or mixtures.

QUALITY Plascoat can also offer, through its factories in

Plascoat is committed to the manufacture and supply Europe, specialist plastic coating equipment, an
of a wide range of thermoplastic coating powders. extensive custom coating service and a size reduction
This service is backed by the unrivalled experience of service for plastics and other materials.

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over 50 years of powder coating application.

Plascoat is a subsidiary member of the IPT Group of
With a policy of continuous improvement to its range companies.
of products, Plascoat reserves the right to alter or
amend any item. Stringent quality control procedures Plascoat is a UK registered trade name.
are carried out at every relevant stage of manufacture
and Plascoat operates a quality management system It should be appreciated that the information given
approved by BSI in accordance with ISO 9001:2000. here is, to the best of our knowledge, true and
accurate. However, since conditions under which our
materials and equipment may be used are beyond our
control, recommendations are made without warranty
or guarantee.
See also PPA 571 PPA 571H PPA 571HES

Independent report for insurance-based guarantee for PPA 571ES coated items

Plascoat Corp Plascoat Corp (Sales & Dist)

Plascoat Systems Limited Plascoat Europe BV
Crown Centre Punda Mercantile Inc
Trading Estate, Meeuwenoordlaan 19,
Suite 600 4115 Sherbrooke Str West,
Farnham, Surrey, Postbus 9
5005 Rockside Rd Suite 610, Montreal,
GU9 9NY 3214VT Zuidland
Cleveland Quebec H3Z 1K9
United Kingdom The Netherlands
OH44131 U.S.A. Call: 800 489 7236
Tel: +44 (0) 1252 733777 Tel:+31 (0) 181 458 888
Tel: 800 489 7236 Tel: +1 514 931 7278
Fax: +44 (0) 1252 721250 Fax:+31 (0) 181 458 877
Fax:+1 216 520 1273 Fax: +1 514 931 7200
email: sales@plascoat.com salespce@plascoat.nl
plascoat@nls.net sales@punda.com
PPA571ES/03/09/07 /Web

http://www.plascoat.com/techdocs/datasheets/plascoat_ppa_571_es.htm 10/12/2008