MG34Q402

MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT® AutomationDrive FC 302 Low Harmonic Drive
132-630 kW
vlt-drives.danfoss.com
Contents Operating Instructions
Contents
1 Introduction 5
1.1 Purpose of the Manual 5
1.2 Additional Resources 5
1.3 Product Overview 5
1.3.1 Intended Use 5
1.3.2 Working Principle 6
1.3.3 Exploded View Drawings 7
1.4 Enclosure Sizes and Power Ratings 15
1.5 Approvals and Certifications 15
1.5.1 Approvals 15
1.5.2 Compliance with ADN 15
1.6 Harmonics Overview 15
1.6.1 Harmonics 15
1.6.2 Harmonic Analysis 15
1.6.3 Effect of Harmonics in a Power Distribution System 16
1.6.4 IEC Harmonic Standards 17
1.6.5 IEEE Harmonic Standards 18
2 Safety 20
2.1 Safety 20
2.2 Qualified Personnel 20
2.3 Safety Precautions 20
3 Mechanical Installation 21
3.1 Installation Site Checklist 21
3.2 Unpacking 22
3.2.1 Items Supplied 22
3.3 Mounting 23
3.3.1 Cooling and Airflow 23
3.3.2 Lifting 24
3.3.3 Cable Entry and Anchoring 26
3.3.4 Terminal Locations for Enclosure Size D1n/D2n 30
3.3.5 Terminal Locations for Enclosure Size E9 32
3.3.6 Terminal Locations for Enclsoure Size F18 33
3.3.7 Torque 35
4 Electrical Installation 36
4.1 Safety Instructions 36
4.2 Electromagnetic Compatability (EMC) 37
4.2.1 EMC Interference 37
MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 1

Contents
132-630 kW
4.3 Power Connections 38

4.4 Grounding 38
4.5 Input Options 39
4.5.1 Extra Protection (RCD) 39
4.5.2 RFI Switch 39
4.5.3 Screened Cables 39
4.6 Motor Connection 39
4.6.1 Motor Cable 39
4.6.2 Brake Cable 40
4.6.3 Motor Insulation 40
4.6.4 Motor Bearing Currents 41
4.7 AC Mains Connection 41
4.7.1 Mains Connection 41
4.7.2 External Fan Supply 41
4.7.3 Power and Control Wiring for Unscreened Cables 42
4.7.4 Mains Disconnects 42
4.7.5 F-FrameCircuit Breakers 43
4.7.6 F-Frame Mains Contactors 43
4.8 Control Wiring 43
4.8.1 Control Cable Routing 43
4.8.2 Access to Control Terminals 45
4.8.3 Electrical Installation, Control Terminals 45
4.8.4 Electrical Installation, Control Cables 47
4.8.5 Safe Torque Off (STO) 49
4.9 Additional Connections 49
4.9.1 Serial Communication 49
4.9.2 Mechanical Brake Control 49
4.9.3 Parallel Connection of Motors 50
4.9.4 Motor Thermal Protection 50
4.9.5 Voltage/Current Input Selection (Switches) 50
4.10 Final Set-up and Test 51
4.11 F-frame Options 52
5 Commissioning 54
5.1 Safety Instructions 54
5.2 Applying Power 56
5.3 Local Control Panel Operation 56
5.3.1 Local Control Panel 56
5.3.2 LCP Layout 56
5.3.3 Parameter Settings 57
5.3.4 Uploading/Downloading Data to/from the LCP 58
2 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

Contents Operating Instructions
5.3.5 Changing Parameter Settings 58

5.3.6 Restoring Default Settings 58
5.4 Basic Operational Programming 59
5.4.1 VLT® Low Harmonic Drive Programming 59
5.4.2 Commissioning with SmartStart 59
5.4.3 Commissioning via [Main Menu] 59
5.4.4 Asynchronous Motor Set-up 60
5.4.5 Permanent Magnet Motor Set-up 60
5.4.6 Automatic Energy Optimisation (AEO) 61
5.4.7 Automatic Motor Adaptation (AMA) 62
5.5 Checking Motor Rotation 62
5.6 Local Control Test 62
5.7 System Start-up 62
6 Application Examples 63
6.1 Introduction 63
6.2 Application Examples 63
7 Diagnostics and Troubleshooting 68

7.1 Status Messages 68
7.2 Warning and Alarm Types 68
7.2.1 Warnings 68
7.2.2 Alarm Trip 68
7.2.3 Alarm Trip-lock 68
7.3 Warnings and Alarm Definitions - Frequency Converter 68
7.4 Warnings and Alarm Definitions - Active Filter 77
7.5 Troubleshooting 82
8 Specifications 85
8.1 Power-Dependent Specifications 85
8.1.1 Mains Supply 3x380–480 V AC 85
8.1.2 Derating for Temperature 88
8.2 Mechanical Dimensions 90
8.3 General Technical Data 93
8.4 Fuses 98
8.4.1 Non-UL Compliance 99
8.4.2 Fuse Tables 99
8.4.3 Supplementary Fuses 100
8.5 General Torque Tightening Values 101
9 Appendix A - Parameters 102

9.1 Description of Parameters 102

Contents
132-630 kW
9.2 Frequency Converter Parameter Lists 102

9.3 Active Filter Parameter Lists 108
10 Appendix B 115
10.1 Abbreviations and Conventions 115
Index 116

Introduction Operating Instructions
1 Introduction 1 1
1.1 Purpose of the Manual 1.3 Product Overview

The purpose of this manual is to provide information for 1.3.1 Intended Use
the installation and operation of a VLT® AutomationDrive
FC 302 Low Harmonic Drive. The manual includes relevant A frequency converter is an electronic motor controller
safety information for installation and operation. that converts AC mains input into a variable AC waveform
Chapter 1 Introduction, chapter 2 Safety, output. The frequency and voltage of the output are
chapter 3 Mechanical Installation, and chapter 4 Electrical regulated to control the motor speed or torque. The
Installation introduce the unit functions and cover proper frequency converter can vary the speed of the motor in
mechanical and electrical installation procedures. There are response to system feedback, such as with position sensors
chapters on start-up and commissioning, applications and on a conveyor belt. The frequency converter can also
basic troubleshooting. Chapter 8 Specifications provides a regulate the motor by responding to remote commands
quick reference for ratings and dimensions, as well as other from external controllers.
operating specifications. This manual provides a basic
knowledge of the unit and explains set-up and basic The frequency converter:
operation.
VLT® is a registered trademark. • Monitors the system and motor status.
1.2 Additional Resources • Issues warnings or alarms for fault conditions.
• Starts and stops the motor.

Other resources are available to understand advanced
functions and programming.
• Optimises energy efficiency.
Operation and monitoring functions are available as status
indications to an outside control system or serial communi-
• The VLT®
AutomationDrive FC 302 Programming
cation network.
Guide provides greater detail on working with
parameters and many application examples.
A low harmonic drive (LHD) is a single unit that combines
• The VLT® AutomationDrive FC 302 Design Guide the frequency converter with an advanced active filter
provides detailed capabilities and functionality to (AAF) for harmonic mitigation. The frequency converter
design motor control systems. and filter are packaged together in an integrated system,
• Supplemental publications and manuals are but each functions independently. In this manual, there are
available from Danfoss. separate specifications for the frequency converter and the
See vlt-drives.danfoss.com/Support/Technical- filter. Since the frequency converter and filter are in the
Documentation/ for listings. same enclosure, the unit is transported, installed, and
operated as a single entity.
• Optional equipment may change some of the
procedures described. Reference the instructions
supplied with those options for specific
requirements. Contact the local Danfoss supplier
or visit the Danfoss website: vlt-
drives.danfoss.com/Support/Technical-
Documentation/ for downloads or additional
information.
• The VLT® Active Filter AAF 006 Operating

Instructions provide additional information about
the filter portion of the low harmonic drive.

Introduction
132-630 kW
1 1 1.3.2 Working Principle
The low harmonic drive is a high-power frequency converter with an integrated active filter. An active filter is a device that
actively monitors harmonic distortion levels and injects compensative harmonic current onto the line to cancel the
harmonics.
130BB406.11
Soft-Charge
Resistor
Converter Side
HI Reactor AC Filter Power Stage
Contactor Lc Ir
Lm
Lc Is
Lac
Mains Optional Lm
Optional
Manual
Optional Lc It
380 to RFI Fuses
Disconnect Lac
500 VAC
Lm 3 3
Relay 12
Capacitor
Lac Control & AUX
Feedback Cef Cef Cef Current Sensors
AF Current
Sensors
Ref Ref Ref
VLT Drive
3
Main’s CTs
Illustration 1.1 Basic Layout for the Low Harmonic Drive
Low harmonic drives are designed to draw an ideal sinusoidal current waveform from the supply grid with a power factor of
1. Where traditional non-linear load draws pulse-shaped currents, the low harmonic drive compensates that via the parallel
filter path, lowering the stress on the supply grid. The low harmonic drive meets the highest harmonic standards with a
THDi less than 5% at full load for <3% pre-distortion on a 3% unbalanced 3-phase grid.

1.3.3 Exploded View Drawings 1 1
130BE136.10
1
2
7
4
1 Local control panel (LCP) 5 Input/output terminal assembly

2 Control card assembly 6 Capacitor bank assembly
3 Power card assembly 7 D1/D2 assembly
4 Terminal cover sheet 8 EOC assembly
Illustration 1.2 Enclosure Size D1n/D2n, Frequency Converter Enclosure

Introduction
132-630 kW
1 1
130BE110.10
1
7
2 20
3
21
22
17
4
19 5 10
18 9
23
16
11
12
15 13
14
1 Local control panel (LCP) 13 Mains fuses

2 Active filter card (AFC) 14 Mains disconnect
3 Metal oxide varistor (MOV) 15 Mains terminals
4 Soft charge resistors 16 Heat sink fan
5 AC capacitors discharge board 17 DC capacitor bank
6 Mains contactor 18 Current transformer
7 LC inductor 19 RFI differential mode filter
8 AC capicators 20 RFI common mode filter
9 Mains bus bar to frequency converter input 21 HI inductor
10 IGBT fuses 22 Power card
11 RFI filter 23 Gate drive card
12 Fuses
Illustration 1.3 Enclosure Size D1n/D2n, Filter Enclosure

3 1 1
130BX168.10
2
1
4
6
7
25
8
24
23
22
21
11
10
12
20
13
14
15
16
17
19 18
1 Control card 14 SCR and diode

2 Control input terminals 15 Fan inductor (not on all units)
3 Local control panel (LCP) 16 Soft charge resistor assembly
4 Control card C option 17 IGBT output bus bar
5 Mounting bracket 18 Fan assembly
6 Power card mounting plate 19 Output motor terminals
7 Power card 20 Current sensor
8 IGBT gate drive card 21 Mains AC power input terminals
9 Upper capacitor bank assembly 22 Input terminal mounting plate
10 Soft charge fuses 23 AC input bus bar
11 DC inductor 24 Soft charge card
12 Fan transformer 25 Lower capacitor bank assembly
13 IGBT module
Illustration 1.4 Enclosure Size E9, Frequency Converter Enclosure

Introduction
132-630 kW
1 1
130BD572.11
1
2
21
20 3
19 4
5
6
18 7
17
16 8
15
9
10
13 14
12 11
1 Local control panel (LCP) 12 AC capacitor current transducers

2 Active filter card (AFC) 13 Heat sink fan
3 Mains contactors 14 Mains terminals
4 Soft charge resistors 15 Mains disconnect
5 RFI differential mode filter 16 Mains fuses
6 RFI common mode filter 17 LC inductor
7 Current transformer (CT) 18 HI inductor
8 Mains bus bars to drive output 19 Power card
9 AC capacitors 20 Control card
10 RFI 21 LCP cradle
11 Lower DC capacitor bank
Illustration 1.5 Enclosure Size E9, Filter Enclosure

1 1
130BX334.11
1
2
1 Contactor 4 Circuit breaker or disconnect (if purchased)

2 RFI filter 5 AC mains/line fuses (if purchased)
3 Mains AC power input terminals 6 Mains disconnect
Illustration 1.6 Enclosure Size F18, Input Options Cabinet

Introduction
132-630 kW
1 1 1
130BD573.10
2
3
4
18
17
5
16
15
14
13
7
10
12 11
1 Local control panel (LCP) 10 Mains bus bars to frequency converter input
2 Active filter card (AFC) 11 Heat sink fans
3 Soft charge resistors 12 Mains terminals (R/L1, S/L2, T/L3) from options cabinet
4 Metal oxide varistor (MOV) 13 RFI differential mode filter
5 AC capacitors discharge board 14 RFI common mode filter
6 LC inductor 15 Mains contactor
7 HI inductor 16 Power card
8 Mixing fan 17 Control card
9 IGBT fuses 18 LCP cradle
Illustration 1.7 Enclosure Size F18, Filter Cabinet

1 1 1
130BX331.11
2
13
5
12
6
11
10
1 Rectifier module 8 Module heat sink fan

2 DC bus bar 9 Fan door cover
3 SMPS fuse 10 SMPS fuse
4 (Optional) back AC fuse mounting bracket 11 Power card
5 (Optional) middle AC fuse mounting bracket 12 Panel connectors
6 (Optional) front AC fuse mounting bracket 13 Control card
7 Module lifting eye bolts (mounted on a vertical strut)
Illustration 1.8 Enclosure Size F18, Rectifier Cabinet

Introduction
132-630 kW
1 1 2
130BX330.11
1
16
15
3
14
13
12
11
5 4
10
7
9 8
1 Fan transformer 9 Fan door cover

2 DC-link inductor 10 Module heat sink fan
3 Top cover plate 11 Inverter module
4 MDCIC board 12 Panel connectors
5 Control card 13 DC fuse
6 SMPS fuse and fan fuse 14 Mounting bracket
7 Motor output bus bar 15 (+) DC bus bar
8 Brake output bus bar 16 (-) DC bus bar
Illustration 1.9 Enclosure Size F18, Inverter Cabinet

1.4 Enclosure Sizes and Power Ratings 1 1

Enclosure size D1n D2n E9 F18
IP 21/54 21/54 21/54 21/54

Enclosure protection
NEMA Type 1/Type 12 Type 1/Type 12 Type 1/Type 12 Type 1/Type 12
Frequency converter Height 1740/68.5 1740/68.5 2000.7/78.77 2278.4/89.70
dimensions Width 915/36.02 1020/40.16 1200/47.24 2792/109.92
[mm/inch] Depth 380/14.96 380/14.96 493.5/19.43 605.8/23.85
Frequency converter Maximum
353/777 413/910 676/1490 1900/4189
weights weight
[kg/lbs] Shipping weight 416/917 476/1050 840/1851 2345/5171
Table 1.1 Mechanical Dimensions, Enclosure Sizes D, E, and F
1.5 Approvals and Certifications 1.6.2 Harmonic Analysis

1.5.1 Approvals Since harmonics increase heat losses, it is important to
design systems with harmonics in mind to prevent
overloading the transformer, inductors, and wiring.
When necessary, perform an analysis of the system

harmonics to determine equipment effects.
A non-sinusoidal current is transformed with a Fourier

Table 1.2 Compliance Marks: CE, UL, and C-Tick series analysis into sine-wave currents at different
frequencies, that is, different harmonic currents IN with 50
1.5.2 Compliance with ADN Hz or 60 Hz as the fundamental frequency.
For compliance with the European Agreement concerning Abbreviation Description

International Carriage of Dangerous Goods by Inland f1 Fundamental frequency (50 Hz or 60 Hz)
Waterways (ADN), refer to ADN-compliant Installation in the I1 Current at the fundamental frequency
Design Guide. U1 Voltage at the fundamental frequency
In Current at the nth harmonic frequency
1.6 Harmonics Overview
Un Voltage at the nth harmonic frequency
1.6.1 Harmonics n Harmonic order
Non-linear loads such as found with 6-pulse frequency Table 1.3 Harmonics-related Abbreviations
converters do not draw current uniformly from the power
Fundamental Harmonic current (In)
line. This non-sinusoidal current has components which are
current (I1)
multiples of the fundamental current frequency. These
components are referred to as harmonics. It is important to Current I1 I5 I7 I11
control the total harmonic distortion on the mains supply. Frequency 50 250 350 550
Although the harmonic currents do not directly affect [Hz]
electrical energy consumption, they generate heat in
Table 1.4 Fundamental and Harmonic Currents
wiring and transformers and can impact other devices on
the same power line.
Current Harmonic current
IRMS I1 I5 I7 I11-49
Input current 1.0 0.9 0.5 0.2 < 0.1
Table 1.5 Harmonic Currents Compared to the RMS Input

Current
The voltage distortion on the mains supply voltage

depends on the size of the harmonic currents multiplied

Introduction
132-630 kW
1 1 by the mains impedance for the frequency in question. The PCC, the configuration of the distribution system and
total voltage distortion (THDi) is calculated based on the relevant impedances must be known.
individual voltage harmonics using this formula:
A commonly used term for describing the impedance of a
U25 + U27 + ... + U2n grid is the short-circuit ratio Rsce. Rsce is defined as the ratio
THDi =
U between the short circuit apparent power of the supply at
the PCC (Ssc) and the rated apparent power of the load
1.6.3 Effect of Harmonics in a Power (Sequ).
Distribution System S sc
Rsce =
Sequ
In Illustration 1.10, a transformer is connected on the U2
primary side to a point of common coupling PCC1, on the where S sc = and Sequ = U × Iequ
Z supply
medium voltage supply. The transformer has an impedance
Zxfr and feeds a number of loads. The point of common
Negative effects of harmonics
coupling where all loads are connected is PCC2. Each load
is connected through cables that have an impedance Z1, • Harmonic currents contribute to system losses (in
cabling, and transformer).
Z2, Z3.
• Harmonic voltage distortion causes disturbance
to other loads and increases losses in other loads.
PCC Point of common coupling

MV Medium voltage
LV Low voltage
Zxfr Transformer impedance
Z# Modeling resistance and inductance in the
wiring
Illustration 1.10 Small Distribution System
Harmonic currents drawn by non-linear loads cause

distortion of the voltage because of the voltage drop on
the impedances of the distribution system. Higher
impedances result in higher levels of voltage distortion.
Current distortion relates to apparatus performance and it

relates to the individual load. Voltage distortion relates to
system performance. It is not possible to determine the
voltage distortion in the PCC knowing only the harmonic
performance of the load. To predict the distortion in the

1.6.4 IEC Harmonic Standards 1 1

The mains voltage is rarely a uniform sinusoidal voltage with constant amplitude and frequency because loads that draw
non-sinusoidal currents from the mains have non-linear characteristics.
Harmonics and voltage fluctuations are 2 forms of low-frequency mains interference. They have a different appearance at
their origin than at any other point in the mains system when a load is connected. So, a range of influences must be
determined collectively when assessing the effects of mains interference. These influences include the mains feed, structure,
and loads.
Mains interference can cause the following:
Undervoltage warnings
• Incorrect voltage measurements due to distortion of the sinusoidal mains voltage.
• Cause incorrect power measurements because only RMS-true measuring takes harmonic content into account.
Higher functional losses

• Harmonics reduce the active power, apparent power, and reactive power.
• Distort electrical loads resulting in audible interference in other devices, or in worst case, even destruction.
• Shorten the lifetime of devices as a result of heating.
In most of Europe, the basis for the objective assessment of the quality of mains power is the Electromagnetic Compatibility
of Devices Act (EMVG). Compliance with these regulations ensures that all devices and networks connected to electrical
distribution systems fulfil their intended purpose without generating problems.
Standard Definition
EN 61000-2-2, EN 61000-2-4, EN 50160 Define the mains voltage limits required for public and industrial power grids.
EN 61000-3-2, 61000-3-12 Regulate mains interference generated by connected devices in lower current products.
EN 50178 Monitors electronic equipment for use in power installations.
Table 1.6 EN Design Standards for Mains Power Quality
There are 2 European standards that address harmonics in the frequency range from 0 Hz to 9 kHz:
EN 61000-2-2 (Compatibility Levels for Low-Frequency Conducted Disturbances and Signalling in Public Low-Voltage Power
Supply Systems) states the requirements for compatibility levels for PCC (point of common coupling) of low-voltage AC
systems on a public supply network. Limits are specified only for harmonic voltage and total harmonic distortion of the
voltage. EN 61000-2-2 does not define limits for harmonic currents. In situations where the total harmonic distortion
THD(V)=8%, PCC limits are identical to those limits specified in the EN 61000-2-4 Class 2.
EN 61000-2-4 (Compatibility Levels for Low-Frequency Conducted Disturbances and Signalling in Industrial Plants) states the
requirements for compatibility levels in industrial and private networks. The standard further defines the following 3 classes
of electromagnetic environments:
• Class 1 relates to compatibility levels that are less than the public supply network, which affects equipment
sensitive to disturbances (lab equipment, some automation equipment, and certain protection devices).
• Class 2 relates to compatibility levels that are equal to the public supply network. The class applies to PCCs on the
public supply network and to IPCs (internal points of coupling) on industrial or other private supply networks. Any
equipment designed for operation on a public supply network is allowed in this class.
• Class 3 relates to compatibility levels greater than the public supply network. This class applies only to IPCs in
industrial environments. Use this class where the following equipment is found:

Introduction
132-630 kW
1 1 - Large converters.
- Welding machines.
- Large motors starting frequently.
- Loads that change quickly.
Typically, a class cannot be defined ahead of time without taking into account the intended equipment and processes to be
used in the environment. VLT® AutomationDrive FC 302 Low Harmonic Drive observes the limits of Class 3 under typical
supply system conditions (RSC>10 or Vk Line<10%).
Harmonic order (h) Class 1 (Vh%) Class 2 (Vh%) Class 3 (Vh%)

5 3 6 8
7 3 5 7
11 3 3.5 5
13 3 3 4.5
17 2 2 4
17˂h≤49 2.27 x (17/h) – 0.27 2.27 x (17/h) – 0.27 4.5 x (17/h) – 0.5
Table 1.7 Compatibility Levels for Harmonics
Class 1 Class 2 Class 3

THD(V) 5% 8% 10%
Table 1.8 Compatibility Levels for the Total Harmonic Voltage Distortion THD(V)
1.6.5 IEEE Harmonic Standards
The IEEE 519 standard (Recommended Practices and Requirements for Harmonic Control in Electrical Power Systems)
provides specific limits for harmonic voltages and currents for individual components within the supply network. The
standard also provides limits for the sum of all loads at the point of common coupling (PCC).
To determine permissible harmonic voltage levels, IEEE 519 uses a ratio between the supply short-circuit current and the
maximum current of the individual load. For permissible harmonic voltage levels for individual loads, see Table 1.9. For
permissible levels for all loads connected to the PCC, see Table 1.10.
ISC/IL (RSCE) Permissible individual harmonic voltages Typical areas

10 2.5–3% Weak grid
20 2.0–2.5% 1–2 large loads
50 1.0–1.5% A few high-output loads
100 0.5–1% 5–20 medium-output loads
1000 0.05–0.1% Strong grid
Table 1.9 Permissible Voltage THD at the PCC for Each Individual Load
Voltage at the PCC Permissible individual harmonic voltages Permissible THD(V)

VLine≤69 kV 3% 5%
Table 1.10 Permissible Voltage THD at the PCC for all Loads
Limit harmonic currents to specified levels, as shown in Table 1.11. IEEE 519 utilises a ratio between the supply short-circuit
current and the maximum current consumption at the PCC, averaged over 15 minutes or 30 minutes. In certain instances
when dealing with harmonic limits containing low harmonic numbers, the IEEE 519 limits are lower than the 61000-2-4
limits. Low harmonic drives observe the total harmonic distortion as defined in IEEE 519 for all Rsce. Each individual
harmonic current fulfills table 10–3 in IEEE 519 for Rsce≥20.

ISC/IL (RSCE) h<11 11≤h<17 17≤h<23 23≤h<35 35≤h Total demand 1 1

distortion TDD
<20 4% 2.0% 1.5% 0.6% 0.3% 5%
20<50 7% 3.5% 2.5% 1.0% 0.5% 8%
50<100 10% 4.5% 4.0% 1.5% 0.7% 12%
100<1000 12% 5.5% 5.0% 2.0% 1.0% 15%
>1000 15% 7.0% 6.0% 2.5% 1.4% 20%
Table 1.11 Permissible Harmonic Currents at the PCC
The VLT® AutomationDrive FC 302 Low Harmonic Drive complies with the following standards:
• IEC61000-2-4
• IEC61000-3-4
• IEEE 519
• G5/4

Safety
132-630 kW
2 Safety
2 2
2.1 Safety 2.3 Safety Precautions
The following symbols are used in this document:
WARNING
HIGH VOLTAGE
WARNING Frequency converters contain high voltage when
Indicates a potentially hazardous situation which could connected to AC mains input power. Qualified personnel
result in death or serious injury. only should perform installation, start up, and
maintenance. Failure to perform installation, start up,
CAUTION and maintenance by qualified personnel could result in

death or serious injury.
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices. WARNING
UNINTENDED START
NOTICE When the frequency converter is connected to AC mains,
the motor may start at any time. The frequency
Indicates important information, including situations that
converter, motor, and any driven equipment must be in
may result in damage to equipment or property.
operational readiness. Failure to be in operational
readiness when the frequency converter is connected to
2.2 Qualified Personnel AC mains could result in death, serious injury,
equipment, or property damage.
Correct and reliable transport, storage, installation,
operation and maintenance are required for the safe
operation of the frequency converter. Only qualified WARNING
personnel are allowed to install or operate this equipment.
DISCHARGE TIME
Frequency converters contain DC-link capacitors that can
Qualified personnel is defined as trained staff, who are remain charged even when the frequency converter is
authorised to install, commission, and maintain equipment, not powered. To avoid electrical hazards, disconnect AC
systems and circuits in accordance with pertinent laws and mains, any permanent magnet type motors, and any
regulations. Additionally, qualified personnel are familiar remote DC-link power supplies, including battery back-
with the instructions and safety measures described in this ups, UPS, and DC-link connections to other frequency
document. converters. Wait for the capacitors to fully discharge
before performing any service or repair work. The
amount of wait time is listed in the Discharge Time table.
Failure to wait the specified time after power has been
removed before doing service or repair could result in
death or serious injury.
Voltage [V] Power range [kW] Minimum waiting time

(minutes)
132–200 kW 20
380–500
250–630 kW 40
Table 2.1 Discharge Times

Mechanical Installation Operating Instructions
3 Mechanical Installation
3.1 Installation Site Checklist - Motor size and frequency converter

power must match for proper overload
3.1.1 Planning the Installation Site protection. 3 3
- If frequency converter rating is less than
CAUTION that of the motor, full motor output is
impossible.
It is important to plan the installation of the frequency
converter. Neglecting to plan may result in extra work
during and after installation.
Select the best possible operation site by considering

the following:
• Ambient operating temperature.
• Installation method.
• How to cool the unit.
• Position of the frequency converter.
• Cable routing.
• Ensure that the power source supplies the correct

voltage and necessary current.
• Ensure that the motor current rating is within the

maximum current from the frequency converter.
• If the frequency converter is without built-in

fuses, ensure that the external fuses are rated
correctly.
3.1.2 Equipment Pre-Installation Checklist
• Before unpacking the frequency converter,

examine the packaging for signs of damage. If
the unit is damaged, refuse delivery, and
immediately contact the shipping company to
claim the damage.
• Before unpacking the frequency converter, locate

it as close as possible to the final installation site.
• Compare the model number on the nameplate to

what was ordered to verify the proper
equipment.
• Ensure that each of the following are rated for

the same voltage:
- Mains (power)
- Frequency converter
- Motor
• Ensure that the output current rating is equal to

or greater than the motor full load current for
peak motor performance.

Mechanical Installation
132-630 kW
3.2 Unpacking
3.2.1 Items Supplied
Items supplied may vary according to product configu-

ration.
3 3
• Make sure that the items supplied and the
information on the nameplate correspond to the
order confirmation.
• Check the packaging and the frequency converter

visually for damage caused by inappropriate
handling during shipment. File any claim for
damage with the carrier. Retain damaged parts
for clarification.
130BD600.10
VLT
R
Automation Drive
www.danfoss.com
1
T/C: FC-302PK37T2E20H1BGXXXXSXXXXA6BKC4XXXD0
2 3
P/N: 131X3537 S/N: 010122G430
4
0.37kW/ 0.50HP
5 9
IN: 3x200-240V 50/60Hz 2.2A
6
OUT: 3x0-Vin 0-1000Hz 2.4A
8
7 o o
CHASSIS/ IP20 Tamb.50 C/122 F
*1 3 1 X 3 5 3 7 0 1 0 1 2 2 G 4 3 0 * MADE IN DENMARK
Listed 76X1 E134261 Ind. Contr. Eq.
CAUTION:
See manual for special condition/mains fuse
10 `
voir manual de conditions speclales/fusibles
WARNING:
Stored charge, wait 4 min.
` attendez 4 min.
Charge residuelle,
1 Type code
2 Order number
3 Serial number
4 Power rating
Input voltage, frequency and current (at low/high
5
voltages)
Output voltage, frequency and current (at low/high
6
voltages)
7 Enclosure type and IP rating
8 Maximum ambient temperature
9 Certifications
10 Discharge time (Warning)
Illustration 3.1 Product Nameplate (Example)
NOTICE
Do not remove the nameplate from the frequency
converter (loss of warranty).

3.3 Mounting
3.3.1 Cooling and Airflow
Cooling
Obtain cooling by taking air in through the plinth in the front and out of the top, in and out the back of the unit, or by
combining the cooling possibilities. 3 3
Back cooling
The backchannel air can also be ventilated in and out the back. This offers a solution where the backchannel could take air
from outside the facility and return the heat losses outside the facility thus reducing air-conditioning requirements.
Airflow
Secure the necessary airflow over the heat sink. The flow rate is shown in Table 3.1.
Door fan/top fan airflow Heat sink fan

Enclosure protection Enclosure size
Total airflow of multiple fans Total airflow for multiple fans
D1n 3 door fans, 442 m3/h 2 heat sink fans, 1185 m3/h
2+1=2x170+102 (1+1=765+544)
D2n 3 door fan, 544 m3/h 2 heat sink fans, 1605 m3/h
2+1=2x170+204 (1+1=765+840)
IP21/NEMA 1 E9 4 door fans, 680 m3/h (400 cfm) 2 heat sink fans, 2675 m3/h
IP54/NEMA 12 (2+2, 4x170=680) (1574 cfm)
(1+1, 1230+1445=2675)
F18 6 door fans, 3150 m3/h (1854 5 heat sink fans, 4485 m3/h
cfm) (2639 cfm)
(6x525=3150) 2+1+2, ((2x765)+(3x985)=4485)
Table 3.1 Heat Sink Air Flow
NOTICE NOTICE
For the frequency converter section, the fan runs for the For the active filter, the fan runs for the following
following reasons: reasons:
• AMA. • Active filter running.
• DC hold. • Active filter not running, but mains current

exceeding the limit (power size dependent).
• Pre-mag.
• DC brake. • Specific heat sink temperature exceeded (power

size dependent).
• 60% of nominal current is exceeded.
• Specific power card ambient temperature
• Specific heat sink temperature exceeded (power exceeded (power size dependent).
size dependent).
• Specific control card ambient temperature
• Specific power card ambient temperature exceeded.
exceeded (power size dependent).
Once the fan is started, it runs for minimum 10 minutes.
• Specific control card ambient temperature
exceeded.
External ducts
Once the fan is started, it runs for minimum 10 minutes. If additional duct work is added externally to the Rittal
cabinet, calculate the pressure drop in the ducting. Use
Illustration 3.2, Illustration 3.3, and Illustration 3.4 to derate
the frequency converter according to the pressure drop.

132-630 kW
(%) 3.3.2 Lifting
130BB007.10
90
80
Lift the frequency converter using the dedicated lifting
70
eyes. For all D-frames, use a bar to avoid bending the
60
Drive Derating
lifting holes of the frequency converter.

50
3 3 40
130BE111.10
30 1
20
10
0
0 0.5 4.9 13 27.3 45.9 66 89.3 115.7 147
Pressure Increase (Pa)
Illustration 3.2 D-Enclosure Derating vs. Pressure Change

Frequency Converter Air Flow: 450 cfm (765 m3/h)
(%) 1 Lifting holes

130BB011.10
90
80 Illustration 3.5 Recommended Lifting Method, Enclosure Size
70 D1n/D2n
60
Drive Derating
50
40 Lifting Holes
30
130BC170.10
20
10
0
0 0.2 0.6 2.2 5.8 11.4 18.1 30.8 69.5 152.8 210.8
Pressure Change (Pa)
Illustration 3.3 E-Enclosure Derating vs. Pressure Change
Frequency Converter Air Flow: 850 cfm (1445 m3/h) Illustration 3.6 Recommended Lifting Method, Enclosure Size
E9
(%)
130BB190.10
90
80 WARNING
70 The lifting bar must be able to handle the weight of the
60 frequency converter. See chapter 8.2 Mechanical
Drive Derating
50 Dimensions for the weight of the different enclosure

40 sizes. Maximum diameter for bar is 2.5 cm (1 inch). The
30 angle from the top of the frequency converter to the
20 lifting cable should be 60° or greater.
10
0
0 25 50 75 100 125 150 175 200 225
Pressure Change
Illustration 3.4 F-Enclosure Derating vs. Pressure Change
Frequency Converter Air Flow: 580 cfm (985 m3/h)

130BD574.10
1
3 3
1 Lifting holes for the filter

2 Lifting holes for the frequency converter
Illustration 3.7 Recommended Lifting Method, Enclosure Size

F18
NOTICE
A spreader bar is also an acceptable way to lift the F-
frame.
NOTICE
The F18 pedestal is packaged separately and included in
the shipment. Mount the frequency converter on the
pedestal in its final location. The pedestal allows proper
airflow and cooling.

132-630 kW
3.3.3 Cable Entry and Anchoring
Cables enter the unit through gland plate openings in the bottom. Illustration 3.8, Illustration 3.9, Illustration 3.10, and
Illustration 3.11 show gland entry locations and detailed views of anchoring hole dimensions.
3 3 Bottom View, D1n/D2n

560.0 327.4
130BE112.10
[22.0] [12.9]
289.4 20.0
[11.4] [0.8]
64.5 40.0
[2.5] [1.6]
220.0
227.8 246.0 [8.7]
[9.0] [9.7] 235.0
[9.3]
1
240.0
[9.4]
42.3
350.0 397.3 [1.7]
[13.8] [15.6]
8X 25.0
[1.0]
8X 14.0
[0.6]
1 Cable entry locations
Illustration 3.8 Cable Entry Diagram, Enclsoure Size D1n

130BE113.10
560.0 422.4
[22.0] [16.6]
64.5
3 3
[2.5] 384.8 18.6 27.5
[15.1] [0.7] [1.1]
220.0
227.8 246.0 235.0 [8.7]
[9.0] [9.7] [9.3]
1 330.0 40.4
[13.0] [1.6]
390.0 470.4
[15.4] [18.5]
8X 25.0
[1.0]
8X 14.0
[0.6]
Illustration 3.9 Cable Entry Diagram, Enclsoure Size D2n

132-630 kW
Bottom view, enclosure size E9
130BC586.10
3 3
Illustration 3.10 Cable Entry Diagram, E9

Bottom view, F18
130BC587.10
1
3 3
2 3
6 5
1 Mains cable entry 4 Motor cable entry

2 Option enclosure 5 Inverter enclosure
3 Filter enclosure 6 Rectifier enclosure
Illustration 3.11 Cable Entry Diagram, F18

132-630 kW
3.3.4 Terminal Locations for Enclosure Size D1n/D2n
130BE114.10
245.8
784.6 78.3 [9.7]
[30.9] [3.1]
3 3
39.2
[1.5]
29.0
[1.1] 1080.5
[42.5]
476.0 483.0
[18.7] [19.0]
266.2 88.0
267.4 [10.5] [3.5] 121.3
[10.5] 204.0 [4.8]
[8.0]
MOTOR
MAINS INPUT TERMINALS 259.7 83.5
OUTPUT TERMINALS
[10.2] [3.3]
695.9 167.0
[27.4] [6.6]
Illustration 3.12 Terminal Locations, Enclosure Size D1n

130BE115.10
845.7 108.0 257.6
[33.3] [4.3] [10.1]
54.0
[2.1]
3 3
29.0
[1.1]
1005.1
[39.6]
476.0 486.8
[18.7] [19.2]
88.0 121.8
268.9 [3.5]
[10.6] [4.8]
266.2 204.0
[10.5] [8.0] MOTOR
MAINS INPUT TERMINALS
259.7 83.5 OUTPUT TERMINALS
[10.2] [3.3]
786.7 167.0
[31.0] [6.6]
Illustration 3.13 Terminal Locations, Enclosure Size D2n
Allow for bend radius of heavy power cables.
NOTICE
All D-frames are available with standard input terminals, fuse, or disconnect switch.

132-630 kW
3.3.5 Terminal Locations for Enclosure Size E9
130BC604.10
3 3 90.0
[3.5]
517.5
518.0 [20.4]
[20.4]
168.7
[6.6] 90.0
MAINS 153.8
[3.5] 112.5 [6.1]
383 INPUT TERMINAL [4]
180.0
[15.1] [7.1] MOTOR
OUTPUT TERMINAL
323.3
[12.7] 225.0
368.3 [8.9]
[14.5]
900.0
[35.4]
Illustration 3.14 Terminal Locations, Enclsoure Size E9
Allow for bend radius of heavy power cables.
NOTICE
All E-frames are available with standard input terminals, fuse, or disconnect switch.
176FA271.10
104[4.1]
35[1.4]
10[0.4]
0[0.0]
78[3.1]
40[1.6]
26[1.0]
26[1.0]
0[0.0]
0[0.0]
Illustration 3.15 Close-up Terminal Diagrams

3.3.6 Terminal Locations for Enclsoure Size F18
Consider the position of the terminals when designing the cable access.
F-frame units have 4 interlocked cabinets:
• Input options cabinet (not optional for LHD) 3 3

• Filter cabinet
• Rectifier cabinet
• Inverter cabinet
See chapter 1.3.3 Exploded View Drawings for exploded views of each cabinet. Mains inputs are located in the input option
cabinet, which conducts power to the rectifier via interconnecting bus bars. Output from the unit is from the inverter
cabinet. No connection terminals are located in the rectifier cabinet. Interconnecting bus bars are not shown.
130BA851.12
1 2 3
1031.4[40.61]
939.0[36.97]
134.6[5.30]
0.0[0.00] 0.0[1.75]
244.4[1.75]
244.4[9.62]
0.0[0.00]
75.3[2.96]
150.3[5.92]
154.0[6.06]
219.6[18.65]
294.6[11.60]
344.0[13.54]
3639[14.33]
438.9[17.28]
0.0[0.00]
76.4[3.01]
128.4[5.05]
119.0[4.69]
171.0[6.73]
1 Right side cut-away 3 Left side cut-away

2 Front view 4 Ground bar
Illustration 3.16 Input Option Cabinet, Enclosure Size F18 - Fuses Only
The gland plate is 42 mm below the 0 level. Shown are the left side view, front, and right.

132-630 kW
130BA852.11
3 3
532.9 [20.98]
436.9 [17.20]
134.6 [5.30]
0.0 [0.00] 0.0 [0.00]

44.4 [1.75]
244.4 [9.62]
3 5
0.0 [0.00]
104.3 [4.11]
179.3 [7.06]
154.0 [6.06]
219.6 [8.65]
294.6 [11.60]
344.0 [13.54]
334.8 [13.18]
409.8 [16.14]
0.0 [0.00]
2 4
500 kW1)(mm [in.]) 560–710 kW1)(mm [in.])

1 Ground bar
2 34.9 [1.4] 46.3 [1.8]
3 86.9 [3.4] 98.3 [3.9]
4 122.2 [4.8] 119 [4.7]
5 174.2 [6.9] 171 [6.7]
1) Disconnect location and related dimensions vary with kilowatt rating.
Illustration 3.17 Input Option Cabinet with Circuit Breaker, Enclosure Size F18

130BA849.13
2
3 3
308.3 [12.1]
253.1 [10.0]
180.3 [7.1]
3
1
.0 [.0]
44.40 [1.75]
244.40 [9.62]
54.4[2.1]
339.4 [13.4]
287.4 [11.3]
339.4 [13.4]
287.4 [11.3]
[25.0] 637.3 [25.1]
[21.7] 522.3 [20.6]
407.3 [16.0]
198.1[7.8] 169.4 [6.7]
282.1 [11.1] 284.4 [11.2]
.0 [.0]
.0 [.0]
.0 [.0]
318.1 [12.5]
234.1 [9.2]
[23.1]
[26.4]
465.6 [18.3]
465.6 [18.3]
551.0
572.1 [22.5] 587.0
635.0
671.0
129.1 [5.1]
204.1 [8.0]
497.1 [19.6]
1 Front view
2 Left side view
3 Right side view
Illustration 3.18 Inverter Cabinet, Enclosure Size F18
3.3.7 Torque Enclosure Terminal Torque [Nm] (in- Bolt size
size lbs)
Correct torque is imperative for all electrical connections. Mains 19–40
M10
The correct values are listed in Table 3.2. Incorrect torque Motor (168–354)
results in a bad electrical connection. Use a torque wrench 8.5–20.5
F Brake M8
to ensure correct torque. (75–181)
8.5–20.5
Regen M8
Enclosure Terminal Torque [Nm] (in- Bolt size (75–181)
size lbs)
Table 3.2 Torque for Terminals
Mains 19–40
M10
Motor (168–354)
D
Regen 8.5–20.5
M8
Brake (75–181)
Mains
19–40
Motor M10
(168–354)
E Regen
8.5–20.5
Brake M8
(75–181)

Electrical Installation
132-630 kW
4 Electrical Installation
4.1 Safety Instructions Overcurrent protection
See chapter 2 Safety for general safety instructions.

• Extra protective equipment, such as short-circuit
protection or motor thermal protection between
frequency converter and motor, is required for
WARNING applications with multiple motors.
4 4 INDUCED VOLTAGE • Input fusing is required to provide short-circuit
Induced voltage from output motor cables that run and overcurrent protection. If not factory-
together can charge equipment capacitors, even with the supplied, the installer must provide fuses. See
equipment turned off and locked out. Failure to run maximum fuse ratings in chapter 8.4 Fuses.
output motor cables separately or use screened cables Wire type and ratings
could result in death or serious injury.
• All wiring must comply with local and national
• Run output motor cables separately, or regulations regarding cross-section and ambient
• Use screened cables. temperature requirements.
• Power connection wire recommendation:

Minimum 75 °C rated copper wire.
CAUTION See and chapter 8.3 General Technical Data for
SHOCK HAZARD recommended wire sizes and types.
The frequency converter can cause a DC current in the
PE conductor. Failure to follow the recommendation
means that the RCD may not provide the intended
protection.
• When a residual current-operated protective

device (RCD) is used for protection against
electrical shock, only an RCD of Type B is
permitted on the supply side.

Electrical Installation Operating Instructions
4.2 Electromagnetic Compatability (EMC)

To obtain an EMC-compliant installation, follow the
instructions provided in chapter 4.4 Grounding,
chapter 4.3 Power Connections, chapter 4.6 Motor
Connection, and chapter 4.8 Control Wiring.
4.2.1 EMC Interference
4 4
130BC644.10
1
2
3 2
3
4
10
5
5
3
6 2
9 3
7
8
8
7
1 Customer control termination points–options A and B 6 Motor output cable, 3-phase and PE (not screened)
2 Screened control wiring 7 Cable gland
3 Cable clamp 8 Clearance, minimum 200 mm
4 Customer control input 9 Mains input cable, 3-phase and reinforce PE (not screened)
5 Potential equialisation wire [minimum 16 mm2] 10 Low harmonic drive (LHD)
Illustration 4.1 EMC-correct Installation
NOTICE
EMC Interference
Use screened cables for motor and control wiring. Separate the LHD mains input cable, motor cable, and control wiring.
Minimum 200 mm (7.9 in) clearance between power, motor, and control cables is required. Maximise this clearance to
minimise EMC emissions. This reduces the risk of interference between the LHD and other electronic devices.

132-630 kW
4.3 Power Connections Make the screen connections with the largest possible
surface area (cable clamp). Use the installation devices
NOTICE within the frequency converter.
Cables, general information Cable-length and cross-section
All cabling must comply with national and local The frequency converter has been EMC-tested with a given
regulations on cable cross-sections and ambient cable length. To reduce the noise level and leakage
temperature. UL applications require 75 °C copper currents, keep the motor cable as short as possible.
conductors. For non-UL applications, 75 and 90 °C Switching frequency
4 4 copper conductors are thermally acceptable. When frequency converters are used with sine-wave filters
to reduce the acoustic noise from a motor, set the
The power cable connections are located as shown in switching frequency according to
Illustration 4.2. Dimension cable cross-section in accordance parameter 14-01 Switching Frequency.
with the current ratings and local legislation. See
chapter 8.3.1 Cable lengths and cross-sections for details. Termi 96 97 98 99
nal
For protection of the frequency converter, use the numb
recommended fuses if there are no built-in fuses. Fuse er
recommendations are provided in chapter 8.4 Fuses. Ensure Motor voltage 0–100% of mains
that proper fusing is made according to local regulation. U V W PE1) voltage.
3 wires out of motor
U1 V1 W1 Delta-connected
If included, the mains connection is fitted to the mains PE1)
switch. W2 U2 V2 6 wires out of motor
Star-connected U2, V2, W2
U1 V1 W1 PE1) U2, V2, and W2 to be interconnected
130BA026.10
separately.
3 Phase
Table 4.1 Terminal Connections
91 (L1)
power
1) Protective earth connection
92 (L2)
input
93 (L3)
175ZA114.11
Motor Motor
95 PE
U2 V2 W2 U2 V2 W2
Illustration 4.2 Power Cable Connections U1 V1 W1 U1 V1 W1
NOTICE FC FC
To comply with EMC emission specifications, screened/ 96 97 98 96 97 98

armoured cables are recommended. If an unscreened/
unarmoured cable is used, see chapter 4.7.3 Power and
Control Wiring for Unscreened Cables. Illustration 4.3 Y and Delta Terminal Configurations
See chapter 8 Specifications for correct dimensioning of

motor cable cross-section and length.
4.4 Grounding
Screening of cables
Avoid installation with twisted screen ends (pigtails). They
WARNING
spoil the screening effect at higher frequencies. If breaking GROUNDING HAZARD!
the screen is necessary to install a motor isolator or For operator safety, it is important to ground the
contactor, continue the screen at the lowest possible HF frequency converter properly in accordance with national
impedance. and local electrical codes as well as instructions
contained within this document. Do not use conduit
Connect the motor cable screen to both the de-coupling
connected to the frequency converter as a replacement
plate of the frequency converter and to the metal housing
for proper grounding. Ground currents are higher than
of the motor.
3.5 mA. Failure to ground the frequency converter
properly could result in death or serious injury.

NOTICE In the case of a ground fault, a DC component develops in

the fault current.
It is the responsibility of the user or certified electrical
installer to ensure correct grounding of the equipment in
accordance with national and local electrical codes and If using ELCB relays, observe local regulations. Relays must
standards. be suitable for protection of 3-phase equipment with a
bridge rectifier and for a brief discharge on power-up.
• Follow all local and national electrical codes to

ground electrical equipment properly. 4.5.2 RFI Switch
• Establish proper protective earthing for
Mains supply isolated from ground
4 4
equipment with ground currents higher than 3.5
If the frequency converter is supplied from an isolated
mA, see chapter 4.4.1 Leakage Current (>3.5 mA).
mains source or TT/TN-S mains with grounded leg, turn off
• A dedicated ground wire is required for input the RFI switch via parameter 14-50 RFI Filter on both
power, motor power, and control wiring. frequency converter and the filter. For further reference,
• Use the clamps provided with the equipment for see IEC 364-3. When optimum EMC performance is needed,
proper ground connections. parallel motors are connected, or the motor cable length is
above 25 m, set parameter 14-50 RFI Filter to [ON].
• Do not ground one frequency converter to
In OFF, the internal RFI capacitors (filter capacitors)
another in a “daisy chain” fashion.
between the enclosure and the DC link are cut off to avoid
• Keep the ground wire connections as short as damage to the intermediate circuit and reduce ground
possible. capacity currents (IEC 61800-3).
Refer to the application note VLT on IT mains. It is
• Using high-strand wire to reduce electrical noise
important to use isolation monitors that work together
is recommended.
with power electronics (IEC 61557-8).
• Follow motor manufacturer wiring requirements.
4.5.3 Screened Cables

4.4.1 Leakage Current (>3.5 mA)
It is important to connect screened cables properly to
Follow national and local codes regarding protective ensure high EMC immunity and low emissions.
earthing of equipment with a leakage current >3.5 mA.
Frequency converter technology implies high frequency
Connection can be made using either cable glands or
switching at high power. This generates a leakage current
clamps:
in the ground connection. A fault current in the frequency
converter at the output power terminals might contain a
• EMC cable glands: Generally available cable
glands can be used to ensure an optimum EMC
DC component, which can charge the filter capacitors and
connection.
cause a transient ground current. The earth leakage
current depends on various system configurations • EMC cable clamp: Clamps allowing easy
including RFI filtering, screened motor cables, and connection are supplied with the unit.
frequency converter power.
4.6 Motor Connection
EN/IEC61800-5-1 (Power Drive System Product Standard) 4.6.1 Motor Cable
requires special care if the leakage current exceeds 3.5 mA.
Grounding must be reinforced in 1 of the following ways: Connect the motor to terminals U/T1/96, V/T2/97, W/T3/98,
on the far right of the unit. Ground to terminal 99. All
• Ground wire of at least 10 mm2.
types of 3-phase asynchronous standard motors can be
• 2 separate ground wires both complying with the used with a frequency converter. The factory setting is for
dimensioning rules. clockwise rotation with the frequency converter output
connected as follows:
See EN 60364-5-54 § 543.7 for further information.
4.5 Input Options Terminal number Function

96, 97, 98 Mains U/T1, V/T2, W/T3
4.5.1 Extra Protection (RCD) 99 Ground
ELCB relays, multiple protective grounding, or standard Table 4.2 Terminal Functions
grounding provide extra protection, if local safety
regulations are followed.

132-630 kW
• Terminal U/T1/96 connected to U-phase. NOTICE

• Terminal V/T2/97 connected to V-phase. If a retrofit application requires an unequal number of
wires per phase, consult the factory or use the top/
• Terminal W/T3/98 connected to W-phase.
bottom entry side cabinet option instruction.
The direction of rotation can be changed by switching 2
phases in the motor cable or by changing the setting of
parameter 4-10 Motor Speed Direction.
4.6.2 Brake Cable
Frequency converters with factory installed brake chopper

4 4
Motor rotation check can be performed via
option.
parameter 1-28 Motor Rotation Check and following the
steps shown in the display.
(Only standard with letter B in position 18 in the type
code).
175HA036.11
Motor
U2 V2 W2
The connection cable to the brake resistor must be
screened and the maximum length from frequency
U1 V1 W1 converter to the DC bar is limited to 25 m.
Terminal number Function

81, 82 Brake resistor terminals
FC
Table 4.3 Terminal Functions
96 97 98
The connection cable to the brake resistor must be
screened. Connect the screen with cable clamps to the
conductive back plate of the frequency converter and the
Motor metal cabinet of the brake resistor.
U2 V2 W2 Size the brake cable cross-section to match the brake
torque.
WARNING
U1 V1 W1
Note that voltages up to 790 V DC, depending on the

supply voltage, are possible on the terminals.
FC
F-frame requirements
96 97 98
Connect the brake resistors to the brake terminals in each
inverter module.
Illustration 4.4 Motor Rotation Check 4.6.3 Motor Insulation
For motor cable lengths ≤ the maximum cable length, the

F-frame requirements motor insulation ratings listed in Table 4.4 are
Use motor phase cables in quantities of 2, resulting in 2, 4, recommended. The peak voltage can be twice the DC-link
6, or 8 to obtain an equal number of wires on both voltage or 2.8 times mains voltage, due to transmission
inverter module terminals. The cables are required to be line effects in the motor cable. If a motor has lower
equal length within 10% between the inverter module insulation rating, use a dU/dt or sine wave filter.
terminals and the first common point of a phase. The
recommended common point is the motor terminals. Nominal mains voltage Motor insulation
Output junction box requirements UN≤420 V Standard ULL=1300 V
The length, minimum 2.5 m, and quantity of cables must 420 V<UN≤500 V Reinforced ULL=1600 V
be equal from each inverter module to the common
terminal in the junction box. Table 4.4 Recommended Motor Insulation Ratings

4.6.4 Motor Bearing Currents 4.7 AC Mains Connection

Motors with a rating of 110 kW or higher combined with 4.7.1 Mains Connection
frequency converters are best with NDE (non-drive end)
insulated bearings to eliminate circulating bearing currents Connect mains to terminals 91, 92, and 93 on the far left
caused by motor size. To minimise DE (drive end) bearing of the unit. Ground is connected to the terminal on the
and shaft currents, proper grounding is required for: right of terminal 93.
• The frequency converter.
4 4
Terminal Function
• The motor. number
• Motor-driven machine. 91, 92, 93 Mains R/L1, S/L2, T/L3
• Motor to the driven machine. 94 Ground
Although failure due to bearing currents is infrequent, use Table 4.5 Terminal Functions
the following strategies to reduce the likelihood:
Ensure sufficient current supply to the frequency converter.
• Use an insulated bearing.
If the unit is without built-in fuses, ensure that the
• Apply rigorous installation procedures.
appropriate fuses have the correct current rating.
• Ensure that the motor and load motor are
aligned.
4.7.2 External Fan Supply
• Strictly follow the EMC Installation guideline.
• Reinforce the PE so the high frequency NOTICE

impedance is lower in the PE than the input Applicable for E and F enclosures only.
power leads.
• Provide a good high frequency connection If the frequency converter is supplied by DC, or the fan
between the motor and the frequency converter. must run independently of the supply, use an external
• Ensure that the impedance from frequency supply. Make the connection on the power card.
converter to building ground is lower than the
grounding impedance of the machine. Make a Terminal Function
direct ground connection between the motor and number
load motor. 100, 101 Auxiliary supply S, T
• Apply conductive lubrication. 102, 103 Internal supply S, T
• Balance the line voltage to ground. Table 4.6 Terminal Functions
• Use an insulated bearing as recommended by the

The connector on the power card provides the connection
motor manufacturer.
of line voltage for the cooling fans. The fans are connected
NOTICE from the factory to be supplied from a common AC line
Motors from reputable manufacturers typically have (jumpers between 100–102 and 101–103). If external
insulated bearings as standard in motors of this size. supply is needed, remove the jumpers and connect the
supply to terminals 100 and 101. Protect with a 5 A fuse.
If necessary, and after consultation with Danfoss:
In UL applications, use a LittelFuse KLK-5 or equivalent.
• Lower the IGBT switching frequency.
• Modify the inverter waveform, 60° AVM vs.
SFAVM.
• Install a shaft grounding system or use an

isolating coupling between motor and load.
• Use minimum speed settings if possible.
• Use a dU/dt or sine-wave filter.

132-630 kW
4.7.3 Power and Control Wiring for
130BX370.10
Unscreened Cables
WARNING
INDUCED VOLTAGE
Induced voltage from coupled output motor cables
charges equipment capacitors even with the equipment
turned off and locked out. Run motor cables from
4 4 multiple frequency converters separately. Failure to run
output cables separately could result in death or serious
injury.
CAUTION
COMPROMISED PERFORMANCE
The frequency converter runs less efficiently if wiring is
not isolated properly. To isolate high frequency noise,
place the following in separate metallic conduits:
• Power wiring
• Motor wiring
• Control wiring
Failure to isolate these connections could result in less
than optimum controller and associated equipment
performance.
Because the power wiring carries high-frequency electrical

pulses, it is important to run input power and motor Stop
power in separate conduit. If incoming power wiring is in Start
the same conduit as motor wiring, these pulses can couple Speed Line Power Motor
electrical noise back onto the power grid. Isolate control
wiring from high-voltage power wiring. See Illustration 4.5.
When screened/armoured cable is not used, at least 3
separate conduits are connected to the panel options Control
cabinet.
Illustration 4.5 Example of Proper Electrical Installation Using
Conduit
4.7.4 Mains Disconnects
Enclosure size Power and voltage Type

D 132–200 kW 380–500 V OT400U12-9 or ABB OETL-NF400A
E 250 kW 380–500 V ABB OETL-NF600A
E 315–400 kW 380–500 V ABB OETL-NF800A
F 450 kW 380–500 V Merlin Gerin NPJF36000S12AAYP
F 500–630 kW 380–500 V Merlin Gerin NRK36000S20AAYP
Table 4.7 Recommended Mains Disconnects

4.7.5 F-FrameCircuit Breakers

F 450 kW 380–500 V Merlin Gerin NPJF36120U31AABSCYP
F 500–630 kW 380–500 V Merlin Gerin NRJF36200U31AABSCYP
Table 4.8 Recommended Circuit Breakers
4.7.6 F-Frame Mains Contactors

4 4
F 450–500kW 380–500 V Eaton XTCE650N22A
F 560–630kW380–500 V Eaton XTCEC14P22B
Table 4.9 Recommended Contactors
4.8 Control Wiring
130BE138.10
4.8.1 Control Cable Routing
Tie down all control wires to the designated control cable

routing as shown in Illustration 4.6, Illustration 4.7,
Illustration 4.8, and Illustration 4.9. Remember to connect
the shields in a proper way to ensure optimum electrical
immunity.
Fieldbus connection
Connections are made to the relevant options on the
control card. For details, see the relevant fieldbus
instruction. The cable must either be entered through the
access point in the top or be placed in the provided path
inside the frequency converter and tied down with other
control wires (see Illustration 4.6, Illustration 4.7, and
Illustration 4.8).
Illustration 4.6 Control Card Wiring Path for Enclosure Size

D1n

132-630 kW
130BE137.10
4 4
Illustration 4.7 Control Card Wiring Path for Enclosure Size

D2n
Illustration 4.8 Control Card Wiring Path for Enclosure Size E9

4.8.2 Access to Control Terminals
130BB187.10
All terminals for the control cables are located beneath the
LCP (both filter and frequency converter LCPs). They are
accessed by opening the door of the unit.
4.8.3 Electrical Installation, Control

Terminals
1 To connect the cable to the terminal:

4 4
1. Strip insulation by about 9–10 mm.
130BA150.10
9 - 10 mm
(0.37 in)
Illustration 4.10 Length to Strip the Insulation
2. Insert a screwdriver (maximum 0.4 x 2.5 mm) in

the square hole.
3. Insert the cable in the adjacent circular hole.
130BT312.10
1 Routing path for the control card wiring inside the frequency
converter enclosure.
Illustration 4.9 Control Card Wiring Path for Enclosure Size F18
Illustration 4.11 Inserting the Cable in the Terminal Block
4. Remove the screwdriver. The cable is now

mounted in the terminal.
To remove the cable from the terminal:
1. Insert a screwdriver (maximum 0.4 x 2.5 mm) in
the square hole.
2. Pull out the cable.

132-630 kW
130BT311.10
130BT306.10
4 4
Illustration 4.13 Control Terminal Locations
Illustration 4.12 Removing the Screwdriver after Cable

Insertion

4.8.4 Electrical Installation, Control Cables
130BE195.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
After HI inductor
93 (L3) (W) 98
(PE) 99
Motor
4 4
Switch Mode
Power Supply
10 VDC 24 VDC (R+) 82 Brake
15 mA 200 mA resistor
50 (+10 V OUT) + - + - (R-) 81
+10 VDC
A53 U-I (S201)
53 (A IN)
1 2
0 VDC - 10 VDC
ON
ON=0-20 mA Relay1
0/4-20 mA A54 U-I (S202) 03
OFF=0-10 V 240 VAC, 2A
1 2
54 (A IN)
ON
0 VDC - 10 VDC 02
0/4-20 mA 400 VAC, 2A (E & F
frame only)
55 (COM A IN) 01
Relay2
12 (+24 V OUT) 06
240 VAC, 2A
13 (+24 V OUT) P 5-00 05
400 VAC, 2A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
S801/Bus Term.
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) OFF-ON
24 V ON=Terminated
1 2
ON
OFF=Open 1
HI inductor Temperature
feed back (NC)
0V 5V 2
24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24 V
0V
S801
0V RS-485 (P RS-485) 68 RS-485
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (N RS-485) 69
24 V (NPN) (COM RS-485) 61
33 (D IN) 0 V (PNP)
(PNP) = Source
(NPN) = Sink
37 (D IN) - option
Illustration 4.14 Terminal Diagram for the Frequency Converter Side

132-630 kW
130BE196.10
Soft-Charge
Resistor
Converter Side
HI Reactor AC Power Stage
Filter
Lm
Contactor Lc Ir
91 (L1)
Lac Lc Is
Mains Lm
380 to 92 (L2) Optional Optional
Optional Lc It
RFI Manual
Fuses Lac
500 VAC Disconnect
Lm 3 3
4 4
93 (L3)
Relay 12 Capacitor
Lac
Control & Cef Cef Cef AF Current
Current
AUX Ref Ref Ref Sensors
Sensors
Feedback
VLT Drive
3
Switch Mode
Power Supply Main’s CTs
10Vdc 24Vdc
15mA 130/200mA
50 (+10 V OUT) + - + -
+10Vdc
S201
-10Vdc -
1 2
53 (A IN)
ON
+10Vdc relay1
ON/I=0-20mA
0/4-20 mA S202 03
OFF/U=0-10V
1 2
-10Vdc -
ON
54 (A IN) 240Vac, 2A
+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2
ON
OFF=Open
0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485
(N RS-485) 69 RS-485
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN)
33 (D IN) (COM RS-485) 61
0V (PNP)
(PNP) = Source
(NPN) = Sink
Illustration 4.15 Terminal Diagram for the Filter Side

4.8.5 Safe Torque Off (STO) 4.9.2 Mechanical Brake Control
To run STO, additional wiring for the frequency converter is In hoisting/lowering applications, it is necessary to be
required. Refer to VLT® Frequency Converters Safe Torque Off able to control an electro-mechanical brake:
Operating Instructions for further information. • Control the brake using any relay output or
digital output (terminal 27 or 29).
4.9 Additional Connections
• Keep the output closed (voltage-free) as long as
4.9.1 Serial Communication the frequency converter is unable to support the
RS485 is a 2-wire bus interface compatible with multi-drop

motor, due to the load being too heavy, for
example.
4 4
network topology, that is nodes can be connected as a • Select [32] Mechanical brake control in parameter
bus, or via drop cables from a common trunk line. A total group 5-4* Relays for applications with an electro-
of 32 nodes can be connected to 1 network segment. mechanical brake.
Repeaters divide networks.
• The brake is released when the motor current
exceeds the preset value in
NOTICE parameter 2-20 Release Brake Current.
Each repeater functions as a node within the segment in
• The brake engages when the output frequency is
which it is installed. Each node connected within a given less than the frequency set in
network must have a unique node address across all parameter 2-21 Activate Brake Speed [RPM] or
segments. parameter 2-22 Activate Brake Speed [Hz], only if
the frequency converter completes a stop
Terminate each segment at both ends, using either the command.
termination switch (S801) of the frequency converters or a
If the frequency converter is in alarm mode or in an
biased termination resistor network. Always use screened
overvoltage situation, the mechanical brake immediately
twisted pair (STP) cable for bus cabling, and always follow
cuts in.
good common installation practice.
Low-impedance ground connection of the screen at every
node is important, including at high frequencies. Thus,
connect a large surface of the screen to ground, for
example with a cable clamp or a conductive cable gland. It
may be necessary to apply potential-equalizing cables to
maintain the same ground potential throughout the
network, particularly in installations with long cables.
To prevent impedance mismatch, always use the same
type of cable throughout the entire network. When
connecting a motor to the frequency converters, always
use screened motor cable.
Cable Screened twisted pair (STP)

Impedance 120 Ω
Cable length Maximum 1200 (including drop lines)
[m] Maximum 500 station-to-station
Table 4.10 Cable Recommendations

132-630 kW
4.9.3 Parallel Connection of Motors Problems are possible at start and at low RPM values if
motor sizes vary widely. The relatively high ohmic
The frequency converter can control several parallel- resistance in the stator of small motors calls for a higher
connected motors. The total current consumption of the voltage at start and at low RPM values.
motors must not exceed the rated output current IM,N for
the frequency converter. 4.9.4 Motor Thermal Protection
NOTICE The electronic thermal relay in the frequency converter has
4 4 Installations with cables connected in a common joint as

in Illustration 4.16 are only recommended for short cable
received UL-approval for single motor protection, when
parameter 1-90 Motor Thermal Protection is set for [4] ETR
Trip 1 and parameter 1-24 Motor Current is set to the rated
lengths.
motor current (see motor nameplate).
NOTICE For the North American market: The ETR functions provide
When motors are connected in parallel, class 20 motor overload protection in accordance with
parameter 1-29 Automatic Motor Adaptation (AMA) cannot NEC.
be used.
For motor thermal protection, it is also possible to use the
NOTICE VLT® PTC Thermistor Card MCB 112. This card provides
The electronic thermal relay (ETR) of the frequency ATEX certification to protect motors in explosion hazardous
converter cannot be used as motor protection for the areas, Zone 1/21 and Zone 2/22. When
individual motor in systems with parallel-connected parameter 1-90 Motor Thermal Protection is set to [20] ATEX
motors. Provide further motor protection with ETR and MCB 112 are combined, it is possible to control an
thermistors in each motor or individual thermal relays. Ex-e motor in explosion hazardous areas. Consult the
Circuit breakers are not suitable as protection. Programming Guide for details on how to set up the
frequency converter for safe operation of Ex-e motors.
130BA170.11
4.9.5 Voltage/Current Input Selection

(Switches)
The analog mains terminals 53 and 54 allow setting of

input signal to voltage (0–10 V) or current (0/4–20 mA).
See Illustration 4.14 and Illustration 4.15 for the location of
the control terminals within the low harmonic drive.
Default parameter settings:

• Terminal 53: Speed reference signal in open loop
LC filter (see parameter 16-61 Terminal 53 Switch Setting).
• Terminal 54: Feedback signal in closed loop (see

parameter 16-63 Terminal 54 Switch Setting).
NOTICE
REMOVE POWER
Remove power to the low harmonic drive before
changing switch positions.
1. Remove the LCP (see Illustration 4.17).

2. Remove any optional equipment covering the
switches.
3. Set switches A53 and A54 to select the signal
Illustration 4.16 Installations with Cables Connected in a
type. U selects voltage, I selects current.
Common Joint

130BT307.10
130BE063.10
1
N O
2
4 4
3
BAUER D-7 3734 ESLINGEN
2
3~ MOTOR NR. 1827421 2003
1 Bus termination switch

2 A54 switch S/E005A9
3 A53 switch 1,5 KW
n2 31,5 /min. 400 Y V

Illustration 4.17 Bus Termination Switch, A53, and A54 Switch n1 1400 /min. 50 Hz
Locations COS  0,80 3,6 A
1,7L
4.10 Final Set-up and Test B IP 65 H1/1A
Before operating the frequency converter, perform a final Illustration 4.18 Motor Name Plate
test of the installation:
1. Locate the motor name plate to find out whether 3. Perform an automatic motor adaptation (AMA) to
the motor is star- (Y) or delta- connected (Δ). ensure optimum performance.
2. Enter the motor name plate data in the 3a Connect terminal 27 to terminal 12 or
parameter list. Access the list by pressing the set parameter 5-12 Terminal 27 Digital
[Quick Menu] key and selecting Q2 Quick Set-up. Input to [0] No operation.
See Table 4.11. 3b Activate the AMA in
parameter 1-29 Automatic Motor
1. Parameter 1-20 Motor Power [kW]
Adaptation (AMA).
Parameter 1-21 Motor Power [HP]
2. Parameter 1-22 Motor Voltage 3c Select either complete or reduced AMA.
3. Parameter 1-23 Motor Frequency If an LC filter is mounted, run only the
4. Parameter 1-24 Motor Current
reduced AMA, or remove the LC filter
during the AMA procedure.
5. Parameter 1-25 Motor Nominal Speed
3d Press [OK]. The display shows Press
Table 4.11 Quick Set-up Parameters [Hand On] to start.
3e Press [Hand On]. A progress bar
indicates whether the AMA is in
progress.
3f Press [Off] - the frequency converter
enters alarm mode and the display
shows that the user terminated AMA.

132-630 kW
Stop the AMA during operation Cabinet light with power outlet
Successful AMA A light mounted on the cabinet interior of F-frame
frequency converters increases visibility during servicing
• The display shows Press [OK] to finish AMA.
and maintenance. The housing includes a power outlet for
• Press [OK] to exit the AMA state. temporarily powering tools or other devices, available in 2
Unsuccessful AMA voltages:
• The frequency converter enters into alarm mode. • 230 V, 50 Hz, 2.5 A, CE/ENEC
A description of the alarm can be found in
• 120 V, 60 Hz, 5 A, UL/cUL
4 4 chapter 7 Diagnostics and Troubleshooting.
Transformer tap set-up
• Report value in the alarm log shows the last If the cabinet light, outlet, and/or the space heaters, and
measuring sequence carried out by the AMA thermostat are installed, transformer T1 requires its taps to
before the frequency converter entered alarm be set to the proper input voltage. A 380–480/500 V
mode. This number, along with the description of frequency converter is initially set to the 525 V tap to
the alarm, helps with troubleshooting. Mention ensure that no overvoltage of secondary equipment occurs
the number and alarm description when if the tap is not changed before applying power. See
contacting Danfoss service personnel. Table 4.15 to set the proper tap at terminal T1 located in
Unsuccessful AMA is the result of incorrectly registered the rectifier cabinet.
motor nameplate data or too large a difference between
Input voltage range [V] Tap to select [V]
the motor power size and the frequency converter power
380–440 400
size.
441–500 460
Set up the desired limits for speed and ramp time
Table 4.15 Transformer Tap Set-up
Minimum reference Parameter 3-02 Minimum
Reference NAMUR terminals
Maximum reference Parameter 3-03 Maximum NAMUR is an international association of automation
Reference technology users in the process industries, primarily
chemical and pharmaceutical industries in Germany.
Table 4.12 Reference Parameters
Selecting this option, provides terminals organised and
labeled to the specifications of the NAMUR standard for
Motor speed low limit Parameter 4-11 Motor Speed Low
frequency converters input and output terminals. This
Limit [RPM] or
requires VLT® PTC Thermistor Card MCB 112 and VLT®
parameter 4-12 Motor Speed Low
Extended Relay Card MCB 113.
Limit [Hz]
Motor speed high limit Parameter 4-13 Motor Speed RCD (residual current device)
High Limit [RPM] or Uses the core balance method to monitor ground fault
parameter 4-14 Motor Speed currents in grounded and high-resistance grounded
High Limit [Hz] systems (TN and TT systems in IEC terminology). There is a
pre-warning (50% of main alarm set-point) and a main
Table 4.13 Speed Limits alarm set-point. Associated with each set-point is an SPDT
alarm relay for external use. Requires an external window-
Ramp-up time 1 [s] Parameter 3-41 Ramp 1 Ramp type current transformer (supplied and installed by the
Up Time customer).
Ramp-down time 1 [s] Parameter 3-42 Ramp 1 Ramp
Down Time
• Integrated into the frequency converter safe
torque off circuit.
Table 4.14 Ramp Times • IEC 60755 Type B device monitors AC, pulsed DC,
and pure DC ground fault currents.
4.11 F-frame Options • LED bar graph indicator of the ground fault
current level from 10–100% of the setpoint.
Space heaters and thermostat
There are space heaters mounted on the cabinet interior of • Fault memory.
F-frame frequency converters. These heaters are controlled
• TEST/RESET key.
by an automatic thermostat and help control humidity
inside the enclosure. The thermostat default settings turn Insulation resistance monitor (IRM)
Monitors the insulation resistance in ungrounded systems
on the heaters at 10 °C (50 °F) and turn them off at 15.6
(IT systems in IEC terminology) between the system phase
°C (60 °F).
conductors and ground. There is an ohmic pre-warning
and a main alarm setpoint for the insulation level. An SPDT

alarm relay for external use is associated with each is selected based on its ohmic value, its power dissipation
setpoint. rate, and its physical size. Danfoss offers a wide variety of
different resistors that are specifically designed for Danfoss
NOTICE frequency converters.
Only 1 insulation resistance monitor can be connected to
each ungrounded (IT) system.
• Integrated into the frequency converter Safe

Torque Off circuit.
• LCD display of the ohmic value of the insulation 4 4

resistance.
• Fault memory.
• INFO, TEST, and RESET keys.

IEC emergency stop with Pilz safety relay
Includes a redundant 4-wire emergency-stop push button
mounted on the front of the enclosure and a Pilz relay that
monitors it in conjunction with the frequency converter
STO (Safe Torque Off) circuit and the mains contactor
located in the options cabinet.
Manual motor starters
Provide 3-phase power for electric blowers often required
for larger motors. Power for the starters is provided from
the load side of any supplied contactor, circuit breaker, or
disconnect switch. Power is fused before each motor
starter, and is off when the incoming power to the
frequency converters is off. Up to 2 starters are allowed (1
if a 30 A, fuse-protected circuit is ordered), and are
integrated into the frequency converter STO circuit.
Unit features include:
• Operation switch (on/off).
• Short-circuit and overload protection with test

function.
• Manual reset function.

30 A, fuse-protected terminals
• 3-phase power matching incoming mains voltage

for powering auxiliary customer equipment.
• Not available if 2 manual motor starters are

selected.
• Terminals are off when the incoming power to

the frequency converter is off.
• Power for the fused protected terminals is

provided from the load side of any supplied
contactor, circuit breaker, or disconnect switch.
In applications where the motor is used as a brake, energy
is generated in the motor and sent back into the
frequency converter. If the energy cannot be transported
back to the motor, it increases the voltage in the frequency
converter DC line. In applications with frequent braking
and/or high inertia loads, this increase may lead to an
overvoltage trip in the frequency converter and finally a
shut down. Brake resistors are used to dissipate the excess
energy resulting from the regenerative braking. The resistor

Commissioning
132-630 kW
5 Commissioning
5.1 Safety Instructions converter disconnect switches for input power

isolation.
See chapter 2 Safety for general safety instructions.
4. Verify that there is no voltage on input terminals
L1 (91), L2 (92), and L3 (93), phase-to-phase, and
WARNING phase-to-ground.
HIGH VOLTAGE 5. Verify that there is no voltage on output

Frequency converters contain high voltage when terminals 96 (U), 97 (V), and 98 (W), phase-to-
5 5 connected to AC mains input power. Failure to perform

installation, start-up, and maintenance by qualified 6.
phase, and phase-to-ground.
Confirm continuity of the motor by measuring Ω
personnel could result in death or serious injury. values on U-V (96-97), V-W (97-98), and W-U
• Installation, start-up, and maintenance must be (98-96).
performed by qualified personnel only. 7. Check for proper grounding of the frequency
converter as well as the motor.
Before applying power: 8. Inspect the frequency converter for loose
1. Close the cover properly. connections on the terminals.
2. Check that all cable glands are firmly tightened. 9. Confirm that the supply voltage matches the
3. Ensure that input power to the unit is OFF and voltage of the frequency converter and the
locked out. Do not rely on the frequency motor.
5.1.1 Pre-start
CAUTION
Before applying power to the unit, inspect the entire installation as detailed in Table 5.1. Check mark those items when
completed.
Inspect for Description ☑

Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers on the input
power side of the frequency converter or output side to the motor. Ensure that they are ready for
full speed operation.
• Check function and installation of any sensors used for feedback to the frequency converter.
• Remove power factor correction capacitors on motors, if present.
Cable routing • Use separate metallic conduits for each of the following:
- Input power
- Motor wiring
- Control wiring
Control wiring • Check for broken or damaged wires and loose connections.
• Check that control wiring is isolated from power and motor wiring for noise immunity.
• Check the voltage source of the signals.
• Use screened or twisted pair cable. Ensure that the screen is terminated correctly.
Cooling clearance • Measure that top and bottom clearance is adequate to ensure proper air flow for cooling.
EMC considerations • Check for proper installation regarding electromagnetic compatibility.
Environmental consider- • See equipment label for the maximum ambient operating temperature limits.
ations
• Humidity levels must be 5–95%, non-condensing.

Commissioning Operating Instructions
Inspect for Description ☑

Fusing and circuit • Check for proper fusing or circuit breakers.
breakers
• Check that all fuses are inserted firmly and in operational condition, and that all circuit breakers are
in the open position.
Grounding • The unit requires a ground wire from its enclosure to the building ground.
• Check for good ground connections that are tight and free of oxidation.
• Grounding to conduit or mounting the back panel to a metal surface is not sufficient.
Input and output power • Check for loose connections.

wiring
• Check that motor and mains are in separate conduit or separated screened cables.
Panel interior
Switches
•
•
Inspect that the unit interior is free of debris and corrosion.
Ensure that all switch and disconnect settings are in the proper positions.
5 5
Vibration • Check that the unit is mounted solidly or that shock mounts are used as necessary.
• Check for an unusual amount of vibration.
Table 5.1 Start-up Checklist

Commissioning
132-630 kW
5.2 Applying Power • Programme frequency converter and active filter

functions.
WARNING • Manually reset the frequency converter or active
HIGH VOLTAGE! filter after a fault when auto-reset is inactive.
Frequency converters contain high voltage when NOTICE
connected to AC mains. Installation, start-up, and
For commissioning via PC, install the MCT 10 Set-up
maintenance should be performed by qualified
Software. The software is available for download (basic
personnel only. Failure to comply could result in death or
version) or for ordering (advanced version, order number
serious injury.
130B1000). For more information and downloads, see
www.danfoss.com/BusinessAreas/DrivesSolutions/Software
WARNING +MCT10/MCT10+Downloads.htm.
5 5 UNINTENDED START!
When the frequency converter is connected to AC mains, 5.3.2 LCP Layout
the motor may start at any time. The frequency
converter, motor, and any driven equipment must be in The LCP is divided into 4 functional groups (see
operational readiness. Failure to comply could result in Illustration 5.1).
death, serious injury, equipment, or property damage.
A. Display area
1. Confirm that the input voltage is balanced within B. Display menu keys
3%. If not, correct input voltage imbalance before
C. Navigation keys and indicator lights (LEDs)
proceeding.
D. Operation keys and reset
2. Ensure that optional equipment wiring, if present,
matches the installation application.
130BD512.10
3. Ensure that all operator devices are off. Panel 1 3
Status 1(1)
doors should be closed or cover mounted. 0.0 % 0.00 A 0.00 kW
4. Apply power to the unit. Do not start the 2 0.0Hz

A 5
frequency converter at this time. For units with a 2605 kWh
disconnect switch, turn the switch on to apply
power. 4 Off Remote Stop
NOTICE 6 9
If the status line at the bottom of the LCP reads AUTO Quick Main Alarm
B Status Menu Menu Log
REMOTE COASTING or Alarm 60 External Interlock is
displayed, the unit is ready to operate but is missing an
7
input signal on terminal 27. 8
Ca
ck
n
Ba
ce
11
l
5.3 Local Control Panel Operation 10 C

12
5.3.1 Local Control Panel On
Info
OK
15
Warn.
The local control panel (LCP) is the combined display and 13
16
keypad on the front of the unit. The low harmonic drive Alarm
includes 2 LCPs: 1 to control the frequency converter side 17

and 1 to control the filter side. D Hand
Off
Auto Reset
on on
14
The LCP has several functions: 18 19 20 21
• Control speed of frequency converter when in Illustration 5.1 Local Control Panel (LCP)
local mode.
• Start and stop in local mode.

A. Display area
• Display operational data, status, warnings, and
The display area is activated when the frequency converter
alarms.
receives power from mains voltage, a DC bus terminal, or
an external 24 V DC supply.

The information displayed on the LCP can be customised Callout Indicator Light Function
for user application. Select options in the Quick Menu 15 ON Green The ON light activates when the
Q3-13 Display Settings. frequency converter receives
power from mains voltage, a DC
Callout Display Parameter number Default setting bus terminal, or an external 24 V
1 1.1 0-20 Reference % supply.
2 1.2 0-21 Motor current 16 WARN Yellow When a warning is issued, the
3 1.3 0-22 Power [kW] yellow WARN light comes on
4 2 0-23 Frequency and text appears in the display
5 3 0-24 kWh counter area identifying the problem.
17 ALARM Red A fault condition causes the red
Table 5.2 Legend to Illustration 5.1, Display Area
alarm light to flash and an alarm
(Frequency Converter Side)
text is displayed. 5 5
B. Display menu keys Table 5.5 Legend to Illustration 5.1, Indicator Lights (LEDs)
Menu keys are used for menu access for parameter set-up,
toggling through status display modes during normal D. Operation keys and reset
operation, and viewing fault log data. Operation keys are located at the bottom of the LCP.
Callout Key Function Callout Key Function

6 Status Shows operational information. 18 Hand On Starts the frequency converter in local
7 Quick Menu Allows access to programming control.
parameters for initial set-up instructions • An external stop signal by control
and many detailed application input or serial communication
instructions. overrides the local hand on.
8 Main Menu Allows access to all programming 19 Off Stops the operation but does not remove
parameters. power to the frequency converter.
9 Alarm Log Displays a list of current warnings, the 20 Auto On Puts the system in remote operational
last 10 alarms, and the maintenance log. mode.
Table 5.3 Legend to Illustration 5.1, Display Menu Keys

• Responds to an external start
command by control terminals or
serial communication.
C. Navigation keys and indicator lights (LEDs)
Navigation keys are used for programming functions and 21 Reset Resets the frequency converter or active
moving the display cursor. The navigation keys also filter manually after a fault has been
provide speed control in local (hand) operation. There are cleared.
also 3 frequency converter status indicator lights in this
Table 5.6 Legend to Illustration 5.1, Operation Keys and Reset
area.
Callout Key Function NOTICE

10 Back Reverts to the previous step or list in the The display contrast can be adjusted by pressing [Status]
menu structure. and [▲]/[▼] keys.
11 Cancel Cancels the last change or command as
long as the display mode has not
5.3.3 Parameter Settings
changed.
12 Info Press for a definition of the function being
Establishing the correct programming for applications
displayed.
often requires setting functions in several related
13 Navigation Press to move between items in the menu.
parameters.
keys
14 OK Press to access parameter groups or to
Programming data are stored internally in the frequency
enable an option.
converter.
Table 5.4 Legend to Illustration 5.1, Navigation Keys
• For back-up, upload data into the LCP memory.
• To download data to another frequency

converter, connect the LCP to that unit and
download the stored settings.
• Restoring factory default settings does not

change data stored in the LCP memory.

Commissioning
132-630 kW
5.3.4 Uploading/Downloading Data to/from 5.3.6 Restoring Default Settings

the LCP
NOTICE
1. Press [Off] to stop operation before uploading or
Risk of losing programming and monitoring records by
downloading data.
restoration of default settings. To provide a back-up,
2. Press [Main Menu] parameter 0-50 LCP Copy and upload data to the LCP before initialisation.
press [OK].
3. Select [1] All to LCP to upload data to the LCP or Restoring the default parameter settings is done by initiali-
select [2] All from LCP to download data from the sation of the frequency converter. Initialisation is carried
LCP. out through parameter 14-22 Operation Mode
(recommended) or manually.
4. Press [OK]. A progress bar shows the uploading or
5 5 downloading progress.
5. Press [Hand On] or [Auto On] to return to normal
• Initialisation using parameter 14-22 Operation
Mode does not reset frequency converter settings,
operation. such as operating hours, serial communication
selections, personal menu settings, fault log,
5.3.5 Changing Parameter Settings alarm log, and other monitoring functions.
Parameter settings can be accessed and changed from the

• Manual initialisation erases all motor,
programming, localisation, and monitoring data,
Quick Menu or from the Main Menu. The Quick Menu only and restores factory default settings.
gives access to a limited number of parameters.
Recommended initialisation procedure, via
1. Press [Quick Menu] or [Main Menu] on the LCP. parameter 14-22 Operation Mode
2. Press [▲] [▼] to browse through the parameter 1. Press [Main Menu] twice to access parameters.
groups, press [OK] to select a parameter group.
2. Scroll to parameter 14-22 Operation Mode and
3. Press [▲] [▼] to browse through the parameters, press [OK].
press [OK] to select a parameter.
3. Scroll to [2] Initialisation and press [OK].
4. Press [▲] [▼] to change the value of a parameter
4. Remove power to the unit and wait for the
setting.
display to turn off.
5. Press [◄] [►] to shift digit when a decimal
5. Apply power to the unit.
parameter is in the editing state.
Default parameter settings are restored during start-up.
6. Press [OK] to accept the change.
This may take slightly longer than normal.
7. Press either [Back] twice to enter Status, or press
[Main Menu] once to enter the Main Menu. 6. Alarm 80 is displayed.
7. Press [Reset] to return to operation mode.
View changes
Quick Menu Q5 - Changes Made lists all parameters Manual initialisation procedure
changed from default settings. 1. Remove power to the unit and wait for the
• The list only shows parameters, which have been display to turn off.
changed in the current edit set-up. 2. Press and hold [Status], [Main Menu], and [OK] at
• Parameters, which have been reset to default the same time while applying power to the unit
values, are not listed. (approximately 5 s or until audible click and fan
starts).
• The message Empty indicates that no parameters
have been changed. Factory default parameter settings are restored during
start-up. This may take slightly longer than normal.
Manual initialisation does not reset the following frequency
converter information:
• Parameter 15-00 Operating hours
• Parameter 15-03 Power Up's
• Parameter 15-04 Over Temp's
• Parameter 15-05 Over Volt's

5.4 Basic Operational Programming
130BP066.10
1107 RPM 3.84 A 1 (1)
5.4.1 VLT® Low Harmonic Drive Main Menu
Programming
0 - ** Operation/Display
The low harmonic drive includes 2 LCPs: 1 to control the
frequency converter side and 1 to control the filter side.
1 - ** Load/Motor
Because of this unique design, the detailed parameter 2 - ** Brakes
information for the product is found in 2 places.
3 - ** Reference / Ramps
Detailed programming information for the frequency
5 5
converter portion can be found in the relevant Illustration 5.2 Main Menu
programming guide. Detailed programming information for
the filter can be found in the VLT® Active Filter AAF 006
Operating Instructions.
3. Press the navigation keys to scroll to parameter
The remaining sections in this chapter apply to the
group 0-0* Basic Settings and press [OK].
frequency converter side. The active filter of the low
harmonic drives is pre-configured for optimal performance
130BP087.10
0.0% 0.00A 1(1)
and must only be turned on by pressing its [Hand On] key Operation / Display 0-**
0-0* Basic Settings
after the frequency converter side is commissioned.
0-1* Set-up Operations
0-2* LCP Display
5.4.2 Commissioning with SmartStart 0-3* LCP Custom Readout
The SmartStart wizard enables fast configuration of basic

motor and application parameters.
Illustration 5.3 Operation/Display
• SmartStart starts automatically at first power-up
or after initialisation of the frequency converter.
• Follow the on-screen instructions to complete the 4. Press the navigation keys to scroll to
commissioning of the frequency converter. parameter 0-03 Regional Settings and press [OK].
Always reactivate SmartStart by selecting Quick
130BP088.10
Menu Q4 - SmartStart. 0.0% 0.00A 1(1)
Basic Settings 0-0*
• For commissioning without use of the SmartStart 0-03 Regional Settings
wizard, refer to chapter 5.4.3 Commissioning via
[Main Menu] or the programming guide.
NOTICE [0] International

Motor data is required for the SmartStart set-up. The
required data is normally available on the motor
Illustration 5.4 Basic Settings
nameplate.
5.4.3 Commissioning via [Main Menu] 5. Press the navigation keys to select [0] Interna-
tional or [1] North America as appropriate and
Recommended parameter settings are intended for start- press [OK]. (This changes the default settings for
up and check-out purposes. Application settings may vary. a number of basic parameters).
6. Press [Main Menu] on the LCP.
Enter data with power ON, but before operating the
frequency converter. 7. Press the navigation keys to scroll to
parameter 0-01 Language.
1. Press [Main Menu] on the LCP. 8. Select the language and press [OK].
2. Press the navigation keys to scroll to parameter 9. If a jumper wire is in place between control
group 0-** Operation/Display and press [OK]. terminals 12 and 27, leave
parameter 5-12 Terminal 27 Digital Input at factory
default. Otherwise, select No Operation in
parameter 5-12 Terminal 27 Digital Input.

Commissioning
132-630 kW
10. Make the application-specific settings in the Application Settings

following parameters: Low-inertia applications Keep calculated values.
10a Parameter 3-02 Minimum Reference. High-inertia applications Parameter 1-66 Min. Current at Low
Speed.
10b Parameter 3-03 Maximum Reference. Increase current to a value between
10c Parameter 3-41 Ramp 1 Ramp Up Time. default and maximum depending on
the application.
10d Parameter 3-42 Ramp 1 Ramp Down
Set ramp times matching the
Time.
application. Too fast ramp up causes
10e Parameter 3-13 Reference Site. Linked to an overcurrent or overtorque. Too
Hand/Auto Local Remote. fast ramp down causes an
overvoltage trip.
5 5 5.4.4 Asynchronous Motor Set-up High load at low speed Parameter 1-66 Min. Current at Low
Speed.
Enter the following motor data. The information can be Increase current to a value between
found on the motor nameplate. default and maximum depending on
the application.
1. Parameter 1-20 Motor Power [kW] or No-load application Adjust parameter 1-18 Min. Current at
parameter 1-21 Motor Power [HP]. No Load to achieve smoother motor
operation by reducing torque ripple
2. Parameter 1-22 Motor Voltage.
and vibration.
3. Parameter 1-23 Motor Frequency. Flux sensorless only Adjust parameter 1-53 Model Shift
4. Parameter 1-24 Motor Current. Frequency.
Example 1: If the motor oscillates at
5. Parameter 1-25 Motor Nominal Speed. 5 Hz and dynamics performance is
When running in flux mode, or for optimum performance required at 15 Hz, set
in VVC+ mode, extra motor data is required to set up the parameter 1-53 Model Shift Frequency
following parameters. The data can be found in the motor to 10 Hz.
datasheet (this data is typically not available on the motor Example 2: If the application
nameplate). Run a complete AMA using involves dynamic load changes at
parameter 1-29 Automatic Motor Adaptation (AMA) [1] low speed, reduce
Enable Complete AMA or enter the parameters manually. parameter 1-53 Model Shift Frequency.
Parameter 1-36 Iron Loss Resistance (Rfe) is always entered Observe the motor behaviour to
manually. make sure that the model shift
frequency is not reduced too much.
1. Parameter 1-30 Stator Resistance (Rs).
Symptoms of inappropriate model
2. Parameter 1-31 Rotor Resistance (Rr). shift frequency are motor oscillations
3. Parameter 1-33 Stator Leakage Reactance (X1). or frequency converter tripping.
4. Parameter 1-34 Rotor Leakage Reactance (X2). Table 5.7 Recommendations for Flux Applications
5. Parameter 1-35 Main Reactance (Xh).
6. Parameter 1-36 Iron Loss Resistance (Rfe). 5.4.5 Permanent Magnet Motor Set-up
Application-specific adjustment when running VVC+ NOTICE

VVC+ is the most robust control mode. In most situations, Only use permanent magnet (PM) motor with fans and
it provides optimum performance without further pumps.
adjustments. Run a complete AMA for best performance.
Application-specific adjustment when running Flux Initial programming steps
Flux mode is the preferred control mode for optimum 1. Activate PM motor operation in
shaft performance in dynamic applications. Perform an parameter 1-10 Motor Construction, select [1] PM,
AMA since this control mode requires precise motor data. non-salient SPM.
Depending on the application, further adjustments may be
2. Set parameter 0-02 Motor Speed Unit to [0] RPM.
required.
See Table 5.7 for application-related recommendations.

Programming motor data Rotor detection

After selecting PM motor in parameter 1-10 Motor This function is the recommended choice for applications
Construction, the PM motor-related parameters in where the motor starts from standstill, for example pumps
parameter groups 1-2* Motor Data, 1-3* Adv. Motor Data, or conveyors. On some motors, a sound is heard when the
and 1-4* are active. impulse is sent out. This does not harm the motor.
Find the necessary data on the motor nameplate and in
Parking
the motor data sheet. This function is the recommended choice for applications
Program the following parameters in the listed order: where the motor is rotating at slow speed for example
1. Parameter 1-24 Motor Current. windmilling in fan applications. Parameter 2-06 Parking
Current and parameter 2-07 Parking Time can be adjusted.
2. Parameter 1-26 Motor Cont. Rated Torque.
Increase the factory setting of these parameters for
3. Parameter 1-25 Motor Nominal Speed.
5 5
applications with high inertia.
4. Parameter 1-39 Motor Poles. Start the motor at nominal speed. If the application does
5. Parameter 1-30 Stator Resistance (Rs). not run well, check the VVC+ PM settings. Table 5.7 shows
Enter line to common stator winding resistance recommendations in different applications.
(Rs). If only line-line data are available, divide the
line-line value with 2 to achieve the line to Application Settings
common (starpoint) value. Low-inertia applications Increase parameter 1-17 Voltage filter
It is also possible to measure the value with an ILoad/IMotor <5 time const. by factor 5–10
ohmmeter, which takes the resistance of the Reduce parameter 1-14 Damping
cable into account. Divide the measured value by Gain.
2 and enter the result. Reduce parameter 1-66 Min. Current
6. Parameter 1-37 d-axis Inductance (Ld). at Low Speed (<100%).
Enter line to common direct axis inductance of Low-inertia applications Keep the calculated values.
the PM motor. 50>ILoad/IMotor >5
If only line-line data are available, divide the line- High-inertia applications Increase parameter 1-14 Damping
line value with 2 to achieve the line-common ILoad/IMotor > 50 Gain, parameter 1-15 Low Speed Filter
(starpoint) value. Time Const., and parameter 1-16 High
It is also possible to measure the value with an Speed Filter Time Const..
inductancemeter, which takes the inductance of High load at low speed Increase parameter 1-17 Voltage filter
the cable into account. Divide the measured <30% (rated speed) time const..
value by 2 and enter the result. Increase parameter 1-66 Min. Current
at Low Speed (>100% for a
7. Parameter 1-40 Back EMF at 1000 RPM
prolonged time can overheat the
Enter line-line back EMF of PM Motor at 1000
motor).
RPM mechanical speed (RMS value). Back EMF is
the voltage generated by a PM motor when no Table 5.8 Recommendations in Different Applications
frequency converter is connected and the shaft is
turned externally. Back EMF is normally specified If the motor starts oscillating at a certain speed, increase
for nominal motor speed or for 1000 RPM parameter 1-14 Damping Gain. Increase the value in small
measured between 2 lines. If the value is not steps. Depending on the motor, a good value for this
available for a motor speed of 1000 RPM, parameter can be 10% or 100% higher than the default
calculate the correct value as follows: If back EMF value.
is for example 320 V at 1800 RPM, it can be
calculated at 1000 RPM as follows: Back EMF =
Starting torque can be adjusted in parameter 1-66 Min.
(Voltage/RPM)x1000 = (320/1800)x1000 = 178.
Current at Low Speed. 100% provides nominal torque as
Program this value for parameter 1-40 Back EMF at
starting torque.
1000 RPM.
Test motor operation 5.4.6 Automatic Energy Optimisation (AEO)
1. Start the motor at low speed (100–200 RPM). If
the motor does not turn, check installation, NOTICE
general programming, and motor data.
AEO is not relevant for permanent magnet motors.
2. Check if start function in parameter 1-70 PM Start
Mode fits the application requirements. AEO is a procedure which minimises voltage to the motor,
thereby reducing energy consumption, heat, and noise.

Commissioning
132-630 kW
To activate AEO, set parameter 1-03 Torque Characteristics to 1. Press [Main Menu].
[2] Auto Energy Optim. CT or [3] Auto Energy Optim. VT. 2. Scroll to parameter 1-28 Motor Rotation Check and
press [OK].
5.4.7 Automatic Motor Adaptation (AMA) 3. Scroll to [1] Enable.
AMA is a procedure which optimises compatibility between The following text appears: Note! Motor may run in wrong
the frequency converter and the motor. direction.
4. Press [OK].
• The frequency converter builds a mathematical 5. Follow the on-screen instructions.

model of the motor for regulating output motor
current. The procedure also tests the input phase
NOTICE
5 5 balance of electrical power. It compares the To change the direction of rotation, remove power to the
motor characteristics with the entered nameplate frequency converter and wait for power to discharge.
data. Reverse the connection of any 2 of the 3 motor wires on
the motor or frequency converter side of the connection.
• The motor shaft does not turn and no harm is
done to the motor while running the AMA.
5.6 Local Control Test
• Some motors may be unable to run the complete
version of the test. In that case, select [2] Enable 1. Press [Hand On] to provide a local start command
reduced AMA. to the frequency converter.
• If an output filter is connected to the motor, 2. Accelerate the frequency converter by pressing
select [2] Enable reduced AMA. [▲] to full speed. Moving the cursor left of the
• If warnings or alarms occur, see decimal point provides quicker input changes.
chapter 7 Diagnostics and Troubleshooting. 3. Note any acceleration problems.
• Run this procedure on a cold motor for best 4. Press [Off]. Note any deceleration problems.
results.
In the event of acceleration or deceleration problems, see
To run AMA chapter 7.5 Troubleshooting. See chapter 7.3 Warnings and
1. Press [Main Menu] to access parameters. Alarm Definitions - Frequency Converter for resetting the
2. Scroll to parameter group 1-** Load and Motor frequency converter after a trip.
and press [OK].
5.7 System Start-up
3. Scroll to parameter group 1-2* Motor Data and
press [OK]. The procedure in this section requires wiring and
application programming to be completed. The following
4. Scroll to parameter 1-29 Automatic Motor
procedure is recommended after application set-up is
Adaptation (AMA) and press [OK].
completed.
5. Select [1] Enable complete AMA and press [OK].
6. Follow the on-screen instructions. 1. Press [Auto On].
7. The test runs automatically and indicates when it 2. Apply an external run command.
is complete. 3. Adjust the speed reference throughout the speed
8. The advanced motor data is entered in parameter range.
group 1-3* Adv. Motor Data. 4. Remove the external run command.
5.5 Checking Motor Rotation 5. Check the sound and vibration levels of the
motor to ensure that the system is working as
NOTICE intended.
Risk of damage to pumps/compressors caused by motor If warnings or alarms occur, see chapter 7.3 Warnings and
running in wrong direction. Before running the Alarm Definitions - Frequency Converter or
frequency converter, check the motor rotation. chapter 7.4 Warnings and Alarm Definitions - Active Filter.
The motor runs briefly at 5 Hz or the minimum frequency

set in parameter 4-12 Motor Speed Low Limit [Hz].

Application Examples Operating Instructions
6 Application Examples
6.1 Introduction Parameters

Function Setting
130BB929.10
FC
The examples in this section are intended as a quick +24 V 12 Parameter 1-29 A [1] Enable
reference for common applications. +24 V 13 utomatic Motor complete
D IN 18 Adaptation AMA
• Parameter settings are the regional default values D IN 19 (AMA)
unless otherwise indicated (selected in COM 20 Parameter 5-12 T [2]* Coast
parameter 0-03 Regional Settings). D IN 27 erminal 27 inverse
D IN 29
• Parameters associated with the terminals and D IN 32
Digital Input
their settings are shown next to the drawings. *=Default value
D IN 33
Notes/comments: Parameter
•
6 6
Required switch settings for analog terminals A53 D IN 37
group 1–2* Motor Data must be
or A54 are also shown.
+10 V 50 set according to motor
NOTICE A IN 53
A IN 54
When using the optional STO feature, a jumper wire may
COM 55
be required between terminal 12 (or 13) and terminal 37
A OUT 42
for the frequency converter to operate with factory
COM 39
default programming values.
NOTICE
The following examples refer only to the frequency
Table 6.1 AMA with T27 Connected
converter control card (right LCP), not the filter.
Parameters
6.2 Application Examples Function Setting
130BB930.10
FC
Parameter 1-29 A
CAUTION
+24 V 12
[1] Enable
+24 V 13 utomatic Motor
complete
Thermistors must use reinforced or double insulation to D IN 18 Adaptation
AMA
meet PELV insulation requirements. D IN 19 (AMA)
COM 20 Parameter 5-12 T [0] No
D IN 27 erminal 27 operation
D IN 29
Digital Input
D IN 32
*=Default value
D IN 33
D IN
Notes/comments: Parameter
37
group 1–2* Motor Data must be
+10 V 50 set according to motor
A IN 53
A IN 54
COM 55
A OUT 42
COM 39
Table 6.2 AMA without T27 Connected

Application Examples
132-630 kW
Parameters Parameters
Function Setting Function Setting
130BB926.10
130BB802.10
FC FC
+24 V 12 Parameter 6-10 T 0.07 V* +24 V 12 Parameter 5-10 T [8] Start*
+24 V 13 erminal 53 Low +24 V 13 erminal 18
D IN 18 Voltage D IN 18 Digital Input
D IN 19 Parameter 6-11 T 10 V* D IN 19 Parameter 5-12 T [0] No
COM 20 erminal 53 High COM 20 erminal 27 operation
D IN 27 Voltage D IN 27 Digital Input
D IN 29 Parameter 6-14 T 0 RPM D IN 29 Parameter 5-19 T [1] Safe Stop
D IN 32 D IN 32
erminal 53 Low erminal 37 Safe Alarm
D IN 33 D IN 33
Ref./Feedb. Value Stop
D IN 37 D IN 37
Parameter 6-15 T 1500 RPM *=Default value
erminal 53 High Notes/comments:
+10 V 50 +10 50
A IN
+ Ref./Feedb. Value A IN If parameter 5-12 Terminal 27
53 53
6 6
A IN 54 *=Default value A IN 54 Digital Input is set to [0] No
COM 55 Notes/comments: COM 55 operation, a jumper wire to
-
A OUT 42 A OUT 42 terminal 27 is not needed.
-10 - +10V
COM 39 COM 39
U-I
A53
Table 6.5 Start/Stop Command with Safe Torque Off
Table 6.3 Analog Speed Reference (Voltage)
130BB805.11
Speed
Parameters
Function Setting
130BB927.10
FC
+24 V 12 Parameter 6-12 T 4 mA*
+24 V 13 erminal 53 Low
D IN 18 Current
Start (18)
D IN 19 Parameter 6-13 T 20 mA*
COM 20 erminal 53 High Illustration 6.1 Start/Stop with Safe Torque Off
D IN 27 Current
D IN 29
Parameter 6-14 T 0 RPM
D IN 32
erminal 53 Low Parameters
D IN 33
Ref./Feedb. Value Function Setting
D IN 37 FC
130BB803.10
Parameter 6-15 T 1500 RPM +24 V 12 Parameter 5-10 T [9] Latched

+10 V 50 erminal 53 High +24 V 13 erminal 18 Start
+ Ref./Feedb. Value
A IN 53 D IN 18 Digital Input
A IN 54 *=Default value D IN 19 Parameter 5-12 T [6] Stop
COM 55 Notes/comments: COM 20 erminal 27 Inverse
-
A OUT 42 D IN 27 Digital Input
4 - 20mA
COM 39 D IN 29 *=Default value
D IN 32
Notes/comments:
U-I D IN 33
If parameter 5-12 Terminal 27
D IN 37
Digital Input is set to [0] No
A53 operation, a jumper wire to
+10 V 50
A IN terminal 27 is not needed.
53
Table 6.4 Analog Speed Reference (Current) A IN 54
COM 55
A OUT 42
COM 39
Table 6.6 Pulse Start/Stop

Parameters
130BB806.10
Speed
Function Setting
130BB928.10
FC
+24 V 12 Parameter 5-11 T [1] Reset
+24 V 13 erminal 19
D IN 18 Digital Input
D IN 19 *=Default value
COM 20 Notes/comments:
D IN 27
Latched Start (18) D IN 29
Stop Inverse (27) D IN 32
D IN 33
D IN 37
Illustration 6.2 Latched Start/Stop Inverse
+10 V 50
A IN 53
6 6
A IN 54
Parameters
COM 55
Function Setting
130BB934.10
FC A OUT 42
+24 V 12 Parameter 5-10 Ter [8] Start COM 39
+24 V 13 minal 18 Digital
D IN 18 Input
D IN 19 Parameter 5-11 Ter [10]
COM 20 minal 19 Digital Reversing*
D IN 27 Input Table 6.8 External Alarm Reset
D IN 29
D IN 32 Parameter 5-12 Ter [0] No
Parameters
D IN 33 minal 27 Digital operation
D IN Function Setting
130BB683.10
37 Input FC
+24 V 12 Parameter 6-10 T 0.07 V*
Parameter 5-14 Ter [16] Preset
+10 V 50 +24 V 13 erminal 53 Low
minal 32 Digital ref bit 0
A IN 53 D IN 18 Voltage
Input
A IN 54 D IN 19 Parameter 6-11 T 10 V*
COM
Parameter 5-15 Ter [17] Preset
55 COM 20 erminal 53 High
A OUT minal 33 Digital ref bit 1
42 D IN 27 Voltage
COM 39 Input
D IN 29 Parameter 6-14 T 0 RPM
Parameter 3-10 Pre D IN 32
erminal 53 Low
set Reference D IN 33
Ref./Feedb. Value
Preset ref. 0 25% D IN 37
Parameter 6-15 T 1500 RPM
Preset ref. 1 50%
erminal 53 High
Preset ref. 2 75% +10 V 50
A IN Ref./Feedb. Value
Preset ref. 3 100% 53 ≈ 5kΩ
A IN 54 *=Default value
*=Default value
COM 55 Notes/comments:
Notes/comments:
A OUT 42
COM 39
Table 6.7 Start/Stop with Reversing and 4 Preset Speeds U-I
A53
Table 6.9 Speed Reference (using a Manual Potentiometer)

Application Examples
132-630 kW
Function Setting Function Setting
130BB804.10
130BB685.10
FC FC
+24 V 12 Parameter 5-10 T [8] Start* +24 V 12 Parameter 8-30 P
+24 V 13 erminal 18 +24 V 13 rotocol FC*
D IN 18 Digital Input D IN 18 Parameter 8-31 A 1*
D IN 19 Parameter 5-12 T [19] Freeze D IN 19 ddress
COM 20 erminal 27 Reference COM 20 Parameter 8-32 B 9600*
D IN 27 Digital Input D IN 27 aud Rate
D IN 29 D IN 29
Parameter 5-13 T [21] Speed *=Default value
D IN 32 D IN 32
erminal 29 Up
D IN 33 D IN 33 Notes/comments:
Digital Input
D IN 37 D IN 37 Select protocol, address, and
Parameter 5-14 T [22] Speed Baud rate in the above-
+10 V 50 erminal 32 Down
mentioned parameters.
+10 V 50
A IN 53 Digital Input A IN 53
6 6
A IN 54 *=Default value A IN 54
COM 55 Notes/comments: COM 55
A OUT 42 A OUT 42
COM 39 COM 39
01
02
R1
03
04
05
R2
06 RS-485
61
Table 6.10 Speed Up/Down +
68
69
-
130BB840.11
Table 6.11 RS485 Network Connection

Speed
Reference
Parameters
Function Setting
130BB686.12
VLT
+24 V 12 Parameter 1-90 [2]
Start ( 18) +24 V 13 Motor Thermal Thermistor
D IN 18 Protection trip
Freeze ref ( 27)
D IN 19 Parameter 1-93 T [1] Analog
Speed up ( 29 )
COM 20 hermistor Source input 53
Speed down ( 32 ) D IN 27 *=Default value
D IN 29
D IN 32
Notes/comments:
D IN 33
If only a warning is desired, set
Illustration 6.3 Speed Up/Down D IN 37
parameter 1-90 Motor Thermal
Protection to [1] Thermistor
+10 V 50
A IN warning.
53
A IN 54
COM 55
A OUT 42
COM 39
U-I
A53
Table 6.12 Motor Thermistor

Function Setting
130BB839.10
FC
Function Setting
130BB841.10
+24 V 12 Parameter 4-30 [1] Warning FC
+24 V 13 Motor Feedback +24 V 12 Parameter 1-00 C
D IN 18 Loss Function +24 V 13 onfiguration [0] Speed
D IN 19 Parameter 4-31 100 RPM D IN 18 Mode open loop
COM 20 Motor Feedback
D IN 19 Parameter 1-01 [1] VVC+
D IN 27 COM 20 Motor Control
Speed Error
D IN 29 D IN 27 Principle
Parameter 4-32 5s
D IN 32 D IN 29
Motor Feedback Parameter 5-40 F [32] Mech.
D IN 33 D IN 32
Loss Timeout unction Relay brake ctrl.
D IN 37 D IN 33
Parameter 7-00 S [2] MCB 102 D IN
Parameter 5-10 T [8] Start*
37
peed PID erminal 18
+10 V 50
Feedback Source +10 V 50 Digital Input
A IN 53
A IN Parameter 5-11 T [11] Start
6 6
A IN 54 Parameter 17-11 1024* 53
COM 55 Resolution (PPR) A IN 54 erminal 19 reversing
A OUT 42 Parameter 13-00 [1] On
COM 55 Digital Input
COM 39 A OUT 42 Parameter 1-71 S 0.2
SL Controller
COM 39 tart Delay
Mode
01 Parameter 1-72 S [5] VVC+/
Parameter 13-01 [19] Warning
02 01
R1
Start Event tart Function FLUX

02
R1
03
Parameter 13-02 [44] Reset Clockwise
03
Stop Event key Parameter 1-76 S Im,n
04
Parameter 13-10 [21] Warning 04 tart Current
05
R2
Comparator no. 05 Parameter 2-20 R App.

R2
06
Operand 06 elease Brake dependent
Parameter 13-11 [1] ≈* Current
Comparator Parameter 2-21 A Half of
Operator ctivate Brake nominal slip
Parameter 13-12 90 Speed [RPM] of the motor
Comparator *=Default value
Value Notes/comments:
Parameter 13-51 [22]
SL Controller Comparator 0
Event
Parameter 13-52 [32] Set Table 6.14 Mechanical Brake Control (Open Loop)
SL Controller digital out A
Action low
130BB842.10
Parameter 5-40 F [80] SL digital 1-76

unction Relay output A Current
*=Default value Speed

Notes/comments: Time
If the limit in the feedback 1-71 2-21 1-71 2-21
monitor is exceeded, Warning

Start (18)
90 is issued. The SLC monitors
Start
the warning and in the case reversing (19)
that it becomes TRUE, relay 1 is
triggered.
Relay output
External equipment may Open
Closed
indicate that service is required.
If the feedback error goes
below the limit again within 5 Illustration 6.4 Mechanical Brake Control (Open Loop)
s, the frequency converter
continues and the warning
disappears. But relay 1 is still
triggered until pressing [Reset]
on the LCP.
Table 6.13 Using SLC to Set a Relay

Diagnostics and Troubleshoo...
132-630 kW
7 Diagnostics and Troubleshooting
7.1 Status Messages 7.2.2 Alarm Trip

When the frequency converter is in Status mode, status An alarm is issued when the frequency converter is
messages are generated automatically and appear in the tripped, that is, the frequency converter suspends
bottom line of the display (see Illustration 7.1). Refer to the operation to prevent frequency converter or system
VLT® AutomationDrive FC 302 Programming Guide for damage. The motor coasts to a stop, if the alarm trip is on
detailed descriptions of the displayed status messages. the frequency converter side. The frequency converter
logic continues to operate and monitors the frequency
converter status. After the fault condition is remedied,
130BB037.11
Status 1(1)
799RPM 7.83A 36.4kW reset the frequency converter. It is then ready to start
0.000 operation again.
53.2%
A trip can be reset in any of 4 ways:
7 7 Auto
Hand
Remote
Local
Ramping
• Press [Reset] on the LCP.
Stop
Off Running
Jogging
• Digital reset input command.
.
.
.
• Serial communication reset input command.
Stand by
• Auto reset.
1 2 3
7.2.3 Alarm Trip-lock

1 Operation mode
2 Reference site An alarm that causes the frequency converter to trip-lock
3 Operation status requires that input power is cycled. If the alarm trip is on
the frequency converter side, the motor coasts to a stop.
Illustration 7.1 Status Display The frequency converter logic continues to operate and
monitors the frequency converter status. Remove input
power to the frequency converter and correct the cause of
the fault, then restore power. This action puts the
7.2 Warning and Alarm Types
frequency converter into a trip condition as described in
The frequency converter monitors the condition of its chapter 7.2.2 Alarm Trip and may be reset in any of the 4
input power, output, and motor factors, as well as other ways.
system performance indicators. A warning or alarm does 7.3 Warnings and Alarm Definitions -
not necessarily indicate a problem internally the frequency
converter. In many cases, it indicates failure conditions
Frequency Converter
from: The following warning/alarm information defines each
• Input voltage. warning/alarm condition, provides the probable cause for
the condition, and details a remedy or troubleshooting
• Motor load.
procedure.
• Motor temperature.
WARNING 1, 10 Volts low
• External signals. The control card voltage is <10 V from terminal 50.
• Other areas monitored by internal logic. Remove some of the load from terminal 50, as the 10 V
supply is overloaded. Maximum 15 mA or minimum 590 Ω.
Investigate as indicated in the alarm or warning.
A short circuit in a connected potentiometer or incorrect
wiring of the potentiometer can cause this condition.
7.2.1 Warnings
Troubleshooting
A warning is issued when an alarm condition is impending • Remove the wiring from terminal 50. If the
or when an abnormal operating condition is present and warning clears, the problem is with the wiring. If
may result in the frequency converter issuing an alarm. A the warning does not clear, replace the control
warning clears by itself when the abnormal condition is card.
removed.

Diagnostics and Troubleshoo... Operating Instructions
WARNING/ALARM 2, Live zero error • If the alarm/warning occurs during a power sag,
This warning or alarm only appears if programmed in use kinetic back-up (parameter 14-10 Mains
parameter 6-01 Live Zero Timeout Function. The signal on 1 Failure).
of the analog inputs is less than 50% of the minimum
WARNING/ALARM 8, DC under voltage
value programmed for that input. Broken wiring or a faulty
If the DC-link voltage drops below the undervoltage limit,
device sending the signal can cause this condition.
the frequency converter checks if a 24 V DC back-up
Troubleshooting supply is connected. If no 24 V DC back-up supply is
• Check the connections on all the analog mains connected, the frequency converter trips after a fixed time
terminals. delay. The time delay varies with unit size.
- Control card terminals 53 and 54 for Troubleshooting
signals, terminal 55 common. • Check that the supply voltage matches the
frequency converter voltage.
- MCB 101 terminals 11 and 12 for signals,
terminal 10 common. • Perform an input voltage test.
- MCB 109 terminals 1, 3, and 5 for • Perform a soft charge circuit test.
signals, terminals 2, 4, and 6 common.
WARNING/ALARM 9, Inverter overload
• Check that the frequency converter programming The frequency converter has run with more than 100%
and switch settings match the analog signal type. overload for too long and is about to cut-out. The counter
for electronic thermal inverter protection issues a warning
7 7
• Perform an input terminal signal test.
at 98% and trips at 100%, while giving an alarm. The
WARNING/ALARM 3, No motor frequency converter cannot be reset until the counter is
No motor has been connected to the output of the below 90%.
frequency converter. Troubleshooting
WARNING/ALARM 4, Mains phase loss • Compare the output current shown on the LCP
A phase is missing on the supply side, or the mains with the frequency converter rated current.
voltage imbalance is too high. This message also appears
• Compare the output current shown on the LCP
for a fault in the input rectifier on the frequency converter. with the measured motor current.
Options are programmed in parameter 14-12 Function at
Mains Imbalance. • Display the thermal frequency converter load on
the LCP and monitor the value. When running
Troubleshooting above the frequency converter continuous
• Check the supply voltage and supply currents to current rating, the counter increases. When
the frequency converter. running below the frequency converter
WARNING 5, DC link voltage high continuous current rating, the counter decreases.
The DC-link voltage (DC) is higher than the high-voltage WARNING/ALARM 10, Motor overload temperature
warning limit. The limit depends on the frequency According to the electronic thermal protection (ETR), the
converter voltage rating. The unit is still active. motor is too hot. Select whether the frequency converter
WARNING 6, DC link voltage low issues a warning or an alarm when the counter reaches
The DC-link voltage (DC) is lower than the low-voltage 100% in parameter 1-90 Motor Thermal Protection. The fault
warning limit. The limit depends on the frequency occurs when the motor runs with more than 100%
converter voltage rating. The unit is still active. overload for too long.
WARNING/ALARM 7, DC overvoltage Troubleshooting

If the DC-link voltage exceeds the limit, the frequency • Check for motor overheating.
converter trips after a time.
• Check if the motor is mechanically overloaded.
Troubleshooting
• Check that the motor current set in
• Connect a brake resistor. parameter 1-24 Motor Current is correct.
• Extend the ramp time.
• Ensure that the motor data in parameters 1–20 to
• Change the ramp type. 1–25 are set correctly.
• Activate the functions in parameter 2-10 Brake • If an external fan is in use, check that it is
Function. selected in parameter 1-91 Motor External Fan.
• Increase parameter 14-26 Trip Delay at Inverter • Running AMA in parameter 1-29 Automatic Motor
Fault. Adaptation (AMA) tunes the frequency converter
to the motor more accurately and reduces
thermal loading.

132-630 kW
WARNING/ALARM 11, Motor thermistor overtemp Troubleshooting

The thermistor may be disconnected. Select whether the • Remove the power and check if the motor shaft
frequency converter issues a warning or an alarm in can be turned.
parameter 1-90 Motor Thermal Protection.
• Check that the motor size matches the frequency
Troubleshooting converter.
• Check for motor overheating. • Check that the motor data is correct in
• Check if the motor is mechanically overloaded. parameters 1–20 to 1–25.
• Check that the thermistor is connected correctly ALARM 14, Earth (ground) fault
between either terminal 53 or 54 (analog voltage There is current from the output phases to ground, either
input) and terminal 50 (+10 V supply). Also check in the cable between the frequency converter and the
that the terminal switch for 53 or 54 is set for motor, or in the motor itself.
voltage. Check that parameter 1-93 Thermistor
Troubleshooting
Resource is set to terminal 53 or 54.
• Remove the power to the frequency converter
• When using digital inputs 18 or 19, check that and repair the ground fault.
the thermistor is connected correctly between
either terminal 18 or 19 (digital input PNP only)
• Check for ground faults in the motor by
measuring the resistance to the ground of the
7 7
and terminal 50. motor cables and the motor with a
• If a KTY sensor is used, check for correct megohmmeter.
connection between terminals 54 and 55
• Perform a current sensor test.
• If using a thermal switch or thermistor, check that
ALARM 15, Hardware mismatch
the programming of parameter 1-93 Thermistor A fitted option is not operational with the present control
Resource matches sensor wiring. board hardware or software.
• If using a KTY Sensor, check the programming of Record the value of the following parameters and contact
parameter 1-95 KTY Sensor Type, Danfoss:
parameter 1-96 KTY Thermistor Resource and
parameter 1-97 KTY Threshold level match sensor • Parameter 15-40 FC Type.
wiring. • Parameter 15-41 Power Section.
WARNING/ALARM 12, Torque limit • Parameter 15-42 Voltage.
The torque has exceeded the value in
parameter 4-16 Torque Limit Motor Mode or the value in • Parameter 15-43 Software Version.
parameter 4-17 Torque Limit Generator Mode. • Parameter 15-45 Actual Typecode String.
Parameter 14-25 Trip Delay at Torque Limit can change this
• Parameter 15-49 SW ID Control Card.
warning from a warning-only condition to a warning
followed by an alarm. • Parameter 15-50 SW ID Power Card.
Troubleshooting • Parameter 15-60 Option Mounted.
• If the motor torque limit is exceeded during • Parameter 15-61 Option SW Version (for each
ramp-up, extend the ramp-up time. option slot).
• If the generator torque limit is exceeded during ALARM 16, Short circuit
ramp-down, extend the ramp-down time. There is short-circuiting in the motor or motor wiring.
• If torque limit occurs while running, increase the Troubleshooting

torque limit. Make sure that the system can • Remove the power to the frequency converter
operate safely at a higher torque. and repair the short circuit.
• Check the application for excessive current draw WARNING/ALARM 17, Control word timeout
on the motor. There is no communication with the frequency converter.
The warning is only active when parameter 8-04 Control
WARNING/ALARM 13, Over current
The inverter peak current limit (approximately 200% of the Word Timeout Function is not set to [0] Off.
rated current) is exceeded. The warning lasts approximately If parameter 8-04 Control Word Timeout Function is set to [2]
1.5 s, then the frequency converter trips and issues an Stop and [26] Trip, a warning appears and the frequency
alarm. Shock loading or quick acceleration with high-inertia converter ramps down until it trips and then displays an
loads can cause this fault. If the acceleration during ramp- alarm.
up is quick, the fault can also appear after kinetic back-up.
If extended mechanical brake control is selected, a trip can
be reset externally.

Troubleshooting
• Check the connections on the serial communi-
WARNING
cation cable. If the brake transistor is short-circuited, there is a risk of
substantial power being transmitted to the brake
• Increase parameter 8-03 Control Word Timeout resistor.
Time
• Check the operation of the communication WARNING/ALARM 27, Brake chopper fault
equipment. This alarm/warning could occur if the brake resistor
overheats. Terminals 104 and 106 are available as brake
• Verify a proper installation based on EMC
requirements. resistors Klixon inputs.
WARNING/ALARM 22, Hoist mechanical brake NOTICE

Report value shows what kind it is. This signal feedback is used by LHD to monitor the
0 = The torque reference was not reached before timeout temperature of the HI inductor. This fault indicates that
(parameter 2-27 Torque Ramp Up Time). Klixon opened on the HI inductor at the active filter side.
1 = Expected brake feedback not received before timeout
(parameter 2-23 Activate Brake Delay, parameter 2-25 Brake WARNING/ALARM 28, Brake check failed
Release Time). The brake resistor is not connected or not working.
WARNING 23, Internal fan fault
The fan warning function is an extra protective function
Check parameter 2-15 Brake Check.
7 7
ALARM 29, Heat Sink temp
that checks if the fan is running/mounted. The fan warning The maximum temperature of the heat sink has been
can be disabled in parameter 14-53 Fan Monitor ([0] exceeded. The temperature fault resets when the
Disabled). temperature falls below a defined heat sink temperature.
Troubleshooting The trip and reset points vary based on the frequency
• Check the fan resistance. converter power size.
• Check the soft charge fuses. Troubleshooting

Check for the following conditions.
WARNING 24, External fan fault
The fan warning function is an extra protective function • Ambient temperature too high.
that checks if the fan is running/mounted. The fan warning • Motor cables too long.
can be disabled in parameter 14-53 Fan Monitor ([0]
Disabled).
• Incorrect airflow clearance above and below the
frequency converter.
Troubleshooting
• Blocked airflow around the frequency converter.
• Check the fan resistance.
• Damaged heat sink fan.
• Check the soft charge fuses.
WARNING 25, Brake resistor short circuit
• Dirty heat sink.
The brake resistor is monitored during operation. If a short For D, E, and F enclosures, this alarm is based on the
circuit occurs, the brake function is disabled and the temperature measured by the heat sink sensor mounted
warning appears. The frequency converter is still inside the IGBT modules. For the F enclosures, the thermal
operational, but without the brake function. sensor in the rectifier module can also cause this alarm.
Troubleshooting Troubleshooting
• Remove the power to the frequency converter • Check the fan resistance.
and replace the brake resistor (see • Check the soft charge fuses.
parameter 2-15 Brake Check).
• Check the IGBT thermal sensor.
WARNING/ALARM 26, Brake resistor power limit
ALARM 30, Motor phase U missing
The power transmitted to the brake resistor is calculated as
Motor phase U between the frequency converter and the
a mean value over the last 120 s of run time. The
motor is missing.
calculation is based on the intermediate circuit voltage and
the brake resistance value set in parameter 2-16 AC brake Troubleshooting
Max. Current. The warning is active when the dissipated • Remove the power from the frequency converter
braking is >90% of the brake resistance power. If [2] Trip is and check motor phase U.
selected in parameter 2-13 Brake Power Monitoring, the ALARM 31, Motor phase V missing
frequency converter trips when the dissipated braking Motor phase V between the frequency converter and the
power reaches 100%. motor is missing.

132-630 kW
Troubleshooting Number Text

• Remove the power from the frequency converter 1282 Power micro software version mismatch.
and check motor phase V. 1283 Power EEPROM data version mismatch.
ALARM 32, Motor phase W missing 1284 Cannot read digital signal processor software
Motor phase W between the frequency converter and the version.
motor is missing. 1299 The option software in slot A is too old.
1300 The option software in slot B is too old.
Troubleshooting
1301 The option software in slot C0 is too old.
• Remove the power from the frequency converter 1302 The option software in slot C1 is too old.
and check motor phase W.
1315 The option software in slot A is not supported (not
ALARM 33, Inrush fault allowed).
Too many power-ups have occurred within a short time
1316 The option software in slot B is not supported (not
period.
allowed).
Troubleshooting 1317 The option software in slot C0 is not supported
• Let the unit cool to operating temperature. (not allowed).
WARNING/ALARM 34, Fieldbus communication fault 1318 The option software in slot C1 is not supported
The fieldbus on the communication option card is not (not allowed).
7 7 working. 1379 Option A did not respond when calculating the

platform version
WARNING/ALARM 36, Mains failure
1380 Option B did not respond when calculating the
This warning/alarm is only active if the supply voltage to
platform version.
the frequency converter is lost and parameter 14-10 Mains
1381 Option C0 did not respond when calculating the
Failure is not set to option [0] No Function. Check the fuses
platform version.
to the frequency converter and mains supply to the unit.
1382 Option C1 did not respond when calculating the
ALARM 38, Internal fault platform version.
When an internal fault occurs, a code number defined in 1536 An exception in the application-oriented control is
Table 7.1 is displayed. registered. The debug information is written on
Troubleshooting the LCP.
• Cycle the power. 1792 DSP Watch Dog is active. Debugging of power part
data, motor-oriented control data not transferred
• Check that the option is properly installed.
correctly.
• Check for loose or missing wiring. 2049 Power data restarted.
It may be necessary to contact Danfoss Service or the 2064–2072 H081x: Option in slot x has restarted.
supplier. Note the code number for further troubleshooting 2080–2088 H082x: Option in slot x has issued a power-up
directions. wait.
2096–2104 H983x: Option in slot x has issued a legal power-
Number Text
up wait.
0 The serial port cannot be initialised. Contact your
2304 Could not read any data from the power EEPROM.
Danfoss supplier or Danfoss Service.
2305 Missing software version from the power unit.
256–258 The power EEPROM data is defective or too old.
2314 Missing power unit data from the power unit.
512 The control board EEPROM data is defective or too
2315 Missing software version from the power unit.
old.
2316 Missing lo_statepage from the power unit.
513 Communication time-out reading EEPROM data
2324 The power card configuration is determined to be
514 Communication time-out reading EEPROM data
incorrect at power-up.
515 Application-oriented control cannot recognise the
2325 A power card has stopped communicating while
EEPROM data.
mains power is applied.
516 Cannot write to the EEPROM because a write
2326 The power card configuration is determined to be
command is in progress.
incorrect after the delay for power cards to
517 The write command is under time-out.
register.
518 Failure in the EEPROM.
2327 Too many power card locations have been
519 Missing or invalid barcode data in EEPROM. registered as present.
783 Parameter value outside of minimum/maximum 2330 The power size information between the power
limits. cards does not match.
1024–1279 A CAN telegram could not be sent. 2561 No communication from DSP to ATACD.
1281 Digital signal processor flash time-out.

Number Text ALARM 46, Power card supply

2562 No communication from ATACD to DSP (state The supply on the power card is out of range.
running). There are 3 power supplies generated by the switch mode
2816 Stack overflow control board module power supply (SMPS) on the power card: 24 V, 5 V, and
2817 Scheduler slow tasks ±18 V. When powered with 24 V DC with the MCB 107
2818 Fast tasks option, only the 24 V and 5 V supplies are monitored.
2819 Parameter thread When powered with 3-phase mains voltage, all 3 supplies
2820 LCP stack overflow are monitored.
2821 Serial port overflow
WARNING 47, 24 V supply low
2822 USB port overflow The supply on the power card is out of range.
2836 cfListMempool is too small.
There are 3 supplies generated by the switch mode supply
3072–5122 The parameter value is outside its limits.
(SMPS) on the power card:
5123 Option in slot A: Hardware incompatible with the
control board hardware. • 24 V.
5124 Option in slot B: Hardware incompatible with the
• 5 V.
control board hardware.
5125 Option in slot C0: Hardware incompatible with the • ±18 V.
5126
control board hardware.
Option in slot C1: Hardware incompatible with the
Troubleshooting
• Check for a defective power card. 7 7
control board hardware. WARNING 48, 1.8 V supply low
5376–6231 Out of memory The 1.8 V DC supply used on the control card is outside of
the allowable limits. The supply is measured on the control
Table 7.1 Internal Fault, Code Numbers
card. Check for a defective control card. If an option card is
present, check for overvoltage.
ALARM 39, Heat sink sensor
No feedback from the heat sink temperature sensor. WARNING 49, Speed limit
When the speed is outside of the specified range in
The signal from the IGBT thermal sensor is not available on
parameter 4-11 Motor Speed Low Limit [RPM] and
the power card. The problem could be on the power card,
parameter 4-13 Motor Speed High Limit [RPM], the frequency
on the gate drive card, or the ribbon cable between the
converter shows a warning. When the speed is below the
power card and gate drive card.
specified limit in parameter 1-86 Trip Speed Low [RPM]
WARNING 40, Overload of digital output terminal 27 (except when starting or stopping), the frequency
Check the load connected to terminal 27 or remove the converter trips.
short circuit connection. Check parameter 5-00 Digital I/O
ALARM 50, AMA calibration failed
Mode and parameter 5-01 Terminal 27 Mode.
Contact the Danfoss supplier or Danfoss Service.
WARNING 41, Overload of digital output terminal 29
ALARM 51, AMA check Unom and Inom
Check the load connected to terminal 29 or remove the
The settings for motor voltage, motor current, and motor
short circuit connection. Check parameter 5-00 Digital I/O
power are wrong. Check the settings in parameters 1–20 to
Mode and parameter 5-02 Terminal 29 Mode.
1–25.
WARNING 42, Overload of digital output on X30/6 or
ALARM 52, AMA low Inom
overload of digital output on X30/7
The motor current is too low. Check the settings in
For X30/6, check the load connected to X30/6 or remove
parameter 4-18 Current Limit.
the short circuit connection. Check parameter 5-32 Term
X30/6 Digi Out (MCB 101). ALARM 53, AMA motor too big
The motor is too big for the AMA to operate.
For X30/7, check the load connected to X30/7 or remove
the short-circuit connection. Check parameter 5-33 Term ALARM 54, AMA motor too small
X30/7 Digi Out (MCB 101). The motor is too small for the AMA to operate.
ALARM 45, Earth fault 2 ALARM 55, AMA parameter out of range
Ground fault. The parameter values of the motor are outside of the
acceptable range. AMA cannot run.
Troubleshooting
• Check for proper grounding and loose ALARM 56, AMA interrupted by user
connections. The user has interrupted AMA.
• Check for proper wire size.
• Check the motor cables for short circuits or

leakage currents.

132-630 kW
ALARM 57, AMA internal fault Increase the ambient temperature of the unit. Also, a
Continue to restart the AMA, until the AMA is carried out. trickle amount of current can be supplied to the frequency
converter whenever the motor is stopped by setting
NOTICE parameter 2-00 DC Hold/Preheat Current at 5% and
Repeated runs may heat the motor to a level where the parameter 1-80 Function at Stop.
resistance Rs and Rr are increased. In most cases,
Troubleshooting
however, this behaviour is not critical.
The heat sink temperature measured as 0 °C could indicate
that the temperature sensor is defective, causing the fan
ALARM 58, AMA Internal fault speed to increase to the maximum. This warning results if
Contact the Danfoss supplier. the sensor wire between the IGBT and the gate drive card
WARNING 59, Current limit is disconnected. Also, check the IGBT thermal sensor.
The current is higher than the value in ALARM 67, Option module configuration has changed
parameter 4-18 Current Limit. Ensure that motor data in 1 or more options have either been added or removed
parameters 1–20 to 1–25 are set correctly. Increase the since the last power-down. Check that the configuration
current limit if necessary. Ensure that the system can change is intentional and reset the unit.
operate safely at a higher limit.
ALARM 68, Safe Stop activated
WARNING 60, External interlock STO has been activated. To resume normal operation,
7 7 External interlock has been activated. To resume normal
operation, apply 24 V DC to the terminal programmed for
apply 24 V DC to terminal 37, then send a reset signal (via
bus, digital I/O, or by pressing [Reset].
external interlock and reset the frequency converter (via
serial communication, digital I/O, or by pressing [Reset]). ALARM 69, Power card temperature
The temperature sensor on the power card is either too
WARNING/ALARM 61, Tracking error hot or too cold.
An error has occurred between the calculated motor speed
and the speed measurement from the feedback device. Troubleshooting
The function warning/alarm/disable is set in • Check the operation of the door fans.
parameter 4-30 Motor Feedback Loss Function. Accepted • Check that the filters for the door fans are not
error setting in parameter 4-31 Motor Feedback Speed Error blocked.
and the allowed time the error occur setting in
parameter 4-32 Motor Feedback Loss Timeout. During a • Check that the gland plate is properly installed
on IP21/IP54 (NEMA 1/12) frequency converters.
commissioning procedure, the function could be effective.
ALARM 70, Illegal FC configuration
WARNING 62, Output frequency at maximum limit
The control card and power card are incompatible. To
The output frequency is higher than the value set in
check compatibility, contact the Danfoss supplier with the
parameter 4-19 Max Output Frequency.
type code of the unit from the nameplate and the part
ALARM 63, Mechanical brake low numbers of the cards.
The actual motor current has not exceeded the release
ALARM 71, PTC 1 Safe Torque Off
brake current within the start delay time window.
STO has been activated from the VLT® PTC Thermistor Card
ALARM 64, Voltage Limit MCB 112 (motor too warm). Normal operation can resume
The load and speed combination demands a motor when the VLT® PTC Thermistor Card MCB 112 applies 24 V
voltage higher than the actual DC-link voltage. DC to terminal 37 (when the motor temperature is
WARNING/ALARM 65, Control card over temperature acceptable ) and when the digital input from the VLT® PTC
The cut-out temperature of the control card is 80 °C. Thermistor Card MCB 112 is deactivated. When that
happens, a reset signal is be sent (via Bus, Digital I/O, or by
Troubleshooting
pressing [Reset]).
• Check that the ambient operating temperature is
within the limits. NOTICE
• Check for clogged filters. If automatic restart is enabled, the motor could start
when the fault is cleared.
• Check the fan operation.
• Check the control card.

ALARM 72, Dangerous failure
WARNING 66, Heat sink temperature low STO with trip lock. Unexpected signal levels on safe stop
The frequency converter is too cold to operate. This and digital input from the VLT® PTC Thermistor Card MCB
warning is based on the temperature sensor in the IGBT 112.
module.
WARNING 73, Safe Stop auto restart
Safe Torque Off activated. With automatic restart enabled,
the motor can start when the fault is cleared.

WARNING 76, Power unit setup 4 = Far right inverter module in enclosure size
The required number of power units does not match the F14.
detected number of active power units. 5 = Rectifier module.
Troubleshooting 6 = Right rectifier module in enclosure size F14 or
When replacing an F-frame module, this warning occurs, if F15.
the power-specific data in the module power card does
not match the rest of the frequency converter. Confirm ALARM 244, Heat Sink temperature
that the spare part and its power card are the correct part This alarm is only for enclosure type F frequency
number. converters. It is equivalent to Alarm 29. The report value in
WARNING 77, Reduced power mode the alarm log indicates which power module generated
The frequency converter is operating in reduced power the alarm:
mode (less than the allowed number of inverter sections). 1 = Left most inverter module.
This warning is generated on power cycle when the
2 = Middle inverter module in enclosure size F12
frequency converter is set to run with fewer inverters and
or F13.
remains on.
2 = Right inverter module in enclosure size F10 or
ALARM 79, Illegal power section configuration
F11.
The scaling card has an incorrect part number or is not
installed. The MK102 connector on the power card could
not be installed.
2 = Second frequency converter from the left
inverter module in enclosure size F14 or F15.
7 7
ALARM 80, Drive initialised to default value 3 = Rght inverter module in enclosure sizes F12
Parameter settings are initialised to default settings after a or F13.
manual reset. To clear the alarm, reset the unit. 3 = Tird from the left intverter module in
ALARM 81, CSIV corrupt enclosure size F14 or F15.
CSIV file has syntax errors. 4 = Far right inverter module in enclosure sizes
ALARM 82, CSIV parameter error F14 or F15.
CSIV failed to initialise a parameter. 5 = Rectifier module.
ALARM 85, Dang fail PB 6 = Right rectifier module in enclosure sizes F14
PROFIBUS/PROFIsafe error. or F15.
WARNING/ALARM 104, Mixing fan fault ALARM 245, Heat Sink sensor
The fan is not operating. The fan monitor checks that the This alarm is only for enclosure size F frequency converters.
fan is spinning at power-up or whenever the mixing fan is It is equivalent to Alarm 39. The report value in the alarm
turned on. The mixing-fan fault can be configured as a log indicates which power module generated the alarm:
warning or an alarm trip in parameter 14-53 Fan Monitor.
1 = Left most inverter module.
Troubleshooting
2 = Middle inverter module in enclosure sizes F12
• Cycle power to the frequency converter to or F13.
determine if the warning/alarm returns.
2 = Right inverter module in enclosure sizes F10
ALARM 243, Brake IGBT
or F11.
This alarm is only for enclosure size F frequency converters.
It is equivalent to Alarm 27. The report value in the alarm 2 = Second frequency converter from the left
log indicates which power module generated the alarm: inverter module in enclosure size F14 or F15.
1 = Left most inverter module. 3 = Right inverter module in enclosure sizes F12
or F13.
or F13. 3 = Third from the left inverter module in
enclosure size F14 or F15.
or F11. 4 = Far right inverter module in enclosure size
F14 or F15.
2 = Second frequency converter from the left
inverter module in enclosure size F14. 5 = Rectifier module.
3 = Right inverter module in enclosure sizes F12 6 = Right rectifier module in enclosure size F14 or
or F13. F15.
3 = Third from the left intverter module in The 12-pulse frequency converter may generate this
enclosure size F14 or F15. warning/alarm when one of the disconnects or circuit
breakers is opened while the unit is on.

132-630 kW
ALARM 246, Power card supply ALARM 248, Illegal power section configuration
This alarm is only for enclosure size F frequency converters. This alarm is only for enclosure size F frequency converters.
It is equivalent to Alarm 46. The report value in the alarm It is equivalent to Alarm 79. The report value in the alarm
log indicates which power module generated the alarm: log indicates which power module generated the alarm:
1 = Left most inverter module. 1 = Left most inverter module.
2 = Middle inverter module in enclosure sizes F12 2 = Middle inverter module in enclosure sizes F12
or F13. or F13.
2 = Right inverter module in enclosure sizes F10 2 = Right inverter module in enclosure sizes F10
or F11. or F11.
2 = Second frequency converter from the left 2 = Second frequency converter from the left
inverter module in enclosure size F14 or F15. inverter module in enclosure size F14 or F15.
3 = Right inverter module in enclosure sizes F12 3 = Right inverter module in enclosure sizes F12
or F13. or F13.
3 = Third from the left inverter module in 3 = Third from the left inverter module in
enclosure size F14 or F15. enclosure sizes F14 or F15.
7 7 4 = Far right inverter module in enclosure size

F14 or F15.
4 = Far right inverter module in enclosure sizes
F14 or F15.
5 = Rectifier module. 5 = Rectifier module.
6 = Right rectifier module in enclosure size F14 or 6 = Right rectifier module in enclosure size F14 or
F15. F15.
ALARM 247, Power card temperature WARNING 250, New spare part
This alarm is only for enclosure size F frequency converters. A component in the frequency converter has been
It is equivalent to Alarm 69. The report value in the alarm replaced.
log indicates which power module generated the alarm:
Troubleshooting
1 = Left most inverter module. • Reset the frequency converter for normal
operation.
or F13. WARNING 251, New typecode
The power card or other components have been replaced
and the type code has been changed.
or F11.
2 = Second frequency converter from the left Troubleshooting
inverter module in enclosure size F14 or F15. • Reset to remove the warning and resume normal
operation.
or F13.
3 = Third from the left inverter module in
enclosure size F14 or F15.
4 = Far right inverter module in enclosure size
F14 or F15.
5 = Rectifier module.
6 = Right rectifier module in enclosure size F14 or
F15.

7.4 Warnings and Alarm Definitions - Active Filter

NOTICE
After a manual reset pressing [Reset], press [Auto On] or [Hand On] to restart the unit.
Number Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

1 10 Volts low X
2 Live zero error (X) (X) 6-01
4 Mains phase loss X
5 DC link voltage high X
6 DC link voltage low X
7 DC over voltage X X
8 DC under voltage X X
13 Over current X X X
14 Earth fault X X X
15 Hardware mismatch X X
16 Short circuit X X
17 Control word timeout (X) (X) 8-04 7 7
23 Internal fan fault X
24 External fan fault X 14-53
29 Heatsink temp X X X
33 Inrush fault X X
34 Fieldbus fault X X
35 Option fault X X
38 Internal fault
39 Heatsink sensor X X
40 Overload of digital output terminal 27 (X) 5-00, 5-01
41 Overload of digital output terminal 29 (X) 5-00, 5-02
46 Pwr. card supply X X
47 24 V supply low X X X
48 1.8 V supply low X X
65 Control board over-temperature X X X
66 Heat sink temperature low X
67 Option configuration has changed X
68 Safe torque off activated X
69 Pwr. card temp X X
70 Illegal FC configuration X
72 Dangerous failure X
73 Safe torque off auto restart
76 Power unit setup X
79 Illegal PS config X X
80 Unit initialised to default value X
250 New spare part X
251 New type code X X
300 Mains cont. fault X
301 SC cont. fault X
302 Cap. over current X X
303 Cap. earth fault X X
304 DC over current X X
305 Mains freq. limit X
306 Compensation Limit
308 Resistor temp X X
309 Mains earth fault X X

132-630 kW
Number Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

311 Switch. freq. limit X
312 CT range X
314 Auto CT interrupt X
315 Auto CT error X
316 CT location error X
317 CT polarity error X
318 CT ratio error X
Table 7.2 Alarm/Warning Code List
A trip is the action when an alarm has appeared. The trip disables the active filter and can be reset by pressing [Reset] or
resetting via a digital input (parameter group 5-1* Digital Inputs [1] Reset). The original event that caused an alarm cannot
damage the active filter or cause dangerous conditions. A trip lock is an action when an alarm occurs, which may cause
damage to active filter or connected parts. A trip lock situation can only be reset by a power cycling.
Warning Yellow
Alarm Flashing red
7 7 Trip locked Yellow and red
Table 7.3 LED Indicator Lights

Alarm word and extended status word

Bit Hex Dec Alarm word Warning word Extended status word
0 00000001 1 Mains cont. fault Reserved Reserved
1 00000002 2 Heat sink temp Heat sink temp Auto CT running
2 00000004 4 Ground fault Ground fault Reserved
3 00000008 8 Ctrl.card temp Ctrl.card temp Reserved
4 00000010 16 Ctrl. word TO Ctrl. word TO Reserved
5 00000020 32 Over current Over current Reserved
6 00000040 64 SC cont. fault Reserved Reserved
7 00000080 128 Cap. over current Cap. over current Reserved
8 00000100 256 Cap. earth fault Cap. earth fault Reserved
9 00000200 512 Inverter overld. Inverter overld. Reserved
10 00000400 1024 DC under volt DC under volt Reserved
11 00000800 2048 DC over volt DC over volt Reserved
12 00001000 4096 Short circuit DC voltage low Reserved
13 00002000 8192 Inrush fault DC voltage high Reserved
14 00004000 16384 Mains ph. loss Mains ph. loss Reserved
15
16
00008000
00010000
32768
65536
Auto CT error
Reserved
Reserved
Reserved
Reserved
Reserved
7 7
17 00020000 131072 Internal fault 10 V low Password Time Lock
18 00040000 262144 DC over current DC over current Password Protection
19 00080000 524288 Resistor temp Resistor temp Reserved
20 00100000 1048576 Mains earth fault Mains earth fault Reserved
21 00200000 2097152 Switch. freq. limit Reserved Reserved
22 00400000 4194304 Fieldbus fault Fieldbus fault Reserved
23 00800000 8388608 24 V supply low 24 V supply low Reserved
24 01000000 16777216 CT range Reserved Reserved
25 02000000 33554432 1.8 V supply low Reserved Reserved
26 04000000 67108864 Reserved Low temp Reserved
27 08000000 134217728 Auto CT interrupt Reserved Reserved
28 10000000 268435456 Option change Reserved Reserved
29 20000000 536870912 Unit initialised Unit initialised Reserved
30 40000000 1073741824 Safe torque off Safe torque off Reserved
31 80000000 2147483648 Mains freq. limit Extended status word Reserved
Table 7.4 Description of Alarm Word, Warning Word, and Extended Status Word
The alarm words, warning words, and extended status words can be read out via serial bus or optional fieldbus for
diagnosis. See also parameter 16-90 Alarm Word, parameter 16-92 Warning Word, and parameter 16-94 Ext. Status Word.
Reserved means that the bit is not guaranteed to be any particular value. Reserved bits should not be used for any purpose.

132-630 kW
7.4.1 Fault Messages for Active Filter WARNING 23, Internal fan fault
Internal fans have failed due to defect hardware or fans
WARNING 1, 10 volts low not mounted.
The control card voltage is below 10 V from terminal 50. WARNING 24, External fan fault
Remove some of the load from terminal 50, as the 10 V External fans have failed due to defective hardware or fans
supply is overloaded. Maximum 15 mA or minimum 590 Ω. not mounted.
ALARM 29, Heat sink temp
WARNING/ALARM 2, Live zero error The maximum temperature of the heat sink has been
The signal on terminal 53 or 54 is less than 50% of the exceeded. The temperature fault is not reset until the
value set in: temperature drops below a defined heat sink temperature.
• Parameter 6-10 Terminal 53 Low Voltage. ALARM 33, Inrush fault
• Parameter 6-12 Terminal 53 Low Current. Check whether a 24 V external DC supply has been
connected.
• Parameter 6-20 Terminal 54 Low Voltage.
WARNING/ALARM 34, Fieldbus communication fault
• Parameter 6-22 Terminal 54 Low Current.
The fieldbus on the communication option card is not
WARNING 4, Mains phase loss working.
A phase is missing on the supply side, or the mains
7 7 voltage imbalance is too high.
WARNING/ALARM 35, Option fault:
Contact Danfoss or supplier.
WARNING 5, DC-link voltage high
ALARM 38, Internal fault
The DC-link voltage (DC) is higher than the high-voltage
Contact Danfoss or supplier.
warning limit. The unit is still active.
ALARM 39, Heat sink sensor
WARNING 6, DC-link voltage low
No feedback from the heat sink temperature sensor.
The DC-link voltage (DC) is below the low-voltage warning
limit. The unit is still active. WARNING 40, Overload of digital output terminal 27
Check the load connected to terminal 27 or remove short
WARNING/ALARM 7, DC overvoltage
circuit connection.
If the DC-link voltage exceeds the limit, the unit trips.
WARNING 41, Overload of digital output terminal 29
WARNING/ALARM 8, DC under voltage
Check the load connected to terminal 29 or remove short
If the DC-link voltage (DC) drops below the undervoltage
circuit connection.
limit, the filter checks if a 24 V back-up supply is
connected. If not, the filter trips. Check that the mains ALARM 46, Power card supply
voltage matches the nameplate specification. The supply on the power card is out of range.
WARNING/ALARM 13, Overcurrent WARNING 47, 24 V supply low

The unit current limit has been exceeded. Contact Danfoss or supplier.
ALARM 14, Ground fault WARNING 48, 1.8 V supply low

The sum current of the IGBT CTs does not equal 0. Check if Contact Danfoss or supplier.
the resistance of any phase-to-ground has a low value. WARNING/ALARM/TRIP 65, Control card overtemperature
Check both before and after mains contactor. Ensure that Control card overtemperature: The cut-out temperature of
IGBT current transducers, connection cables, and the control card is 80 °C.
connectors are OK.
WARNING 66, Heat sink temperature low
ALARM 15, Incomp. Hardware This warning is based on the temperature sensor in the
A mounted option is incompatible with the present control IGBT module.
card SW/HW.
Troubleshooting
ALARM 16, Short circuit The heat sink temperature measured as 0 °C could indicate
There is a short circuit in the output. Turn off the unit and that the temperature sensor is defective, causing the fan
correct the error. speed to increase to the maximum. If the sensor wire
WARNING/ALARM 17, Control word time-out between the IGBT and the gate drive card is disconnected,
There is no communication to the unit. this warning would result. Also, check the IGBT thermal
The warning is only active when parameter 8-04 Control sensor.
Word Timeout Function is not set to off. ALARM 67, Option module configuration has changed
Possible correction: Increase parameter 8-03 Control Word One or more options have either been added or removed
Timeout Time. Change parameter 8-04 Control Word Timeout since the last power-down.
Function

ALARM 68, Safe Torque Off (STO) activated ALARM 303, Cap. ground fault
Safe Torque Off (STO) has been activated. To resume A ground fault was detected through the AC capacitor
normal operation, apply 24 V DC to terminal 37, then send currents. Contact Danfoss or supplier.
a reset signal (via bus, digital I/O, or by pressing [Reset].
ALARM 304, DC overcurrent
See parameter 5-19 Terminal 37 Safe Stop. Excessive current through the DC-link capacitor bank was
ALARM 69, Power card temperature detected. Contact Danfoss or supplier.
The temperature sensor on the power card is either too
ALARM 305, Mains freq. limit
hot or too cold. The mains frequency was outside the limits. Verify that the
ALARM 70, Illegal FC Configuration mains frequency is within product specification.
Actual combination of control board and power board is
ALARM 306, Compensation limit
illegal. The needed compensation current exceeds unit capability.
ALARM 79, Illegal power section configuration The unit runs at full compensation.
The scaling card is the incorrect part number or not
ALARM 308, Resistor temp
installed. Also MK102 connector on the power card could Excessive resistor heat sink temperature detected.
not be installed.
ALARM 309, Mains ground fault
ALARM 80, Unit initialised to default value A ground fault was detected in the mains currents. Check
7 7
Parameter settings are initialised to default settings after a the mains for shorts and leakage current.
manual reset.
ALARM 310, RTDC buffer full
ALARM 247, Power card temperature Contact Danfoss or supplier.
Power card overtemperature. A report value indicates the
source of the alarm (from left): ALARM 311, Switch. freq. limit
1–4 inverter. The average switching frequency of the unit exceeded the
5–8 rectifier. limit. Verify that parameter 300-10 Active Filter Nominal
Voltage and parameter 300-22 CT Nominal Voltage are set
ALARM 250, New spare part correctly. If so, contact Danfoss or supplier.
The power or switch mode supply has been exchanged.
Restore the filter type code in the EEPROM. Select the ALARM 312, CT range
correct type code in parameter 14-23 Typecode Setting Current transformer measurement limitation was detected.
according to the label on the unit. Remember to select Verify that the CTs used are an appropriate ratio.
Save to EEPROM to complete. ALARM 314, Auto CT interrupt
ALARM 251, New type code Auto CT detection has been interrupted.
The filter has a new type code. ALARM 315, Auto CT error
ALARM 300, Mains cont. fault An error was detected while performing auto CT detection.
The feedback from the mains contactor did not match the Contact Danfoss or supplier.
expected value within the allowed time frame. Contact WARNING 316, CT location error
Danfoss or supplier. The auto CT function could not determine the correct
ALARM 301, SC cont. fault locations of the CTs.
The feedback from the soft charge contactor did not WARNING 317, CT polarity error
match the expected value within the allowed time frame. The auto CT function could not determine the correct
Contact Danfoss or supplier. polarity of the CTs.
ALARM 302, Cap. overcurrent WARNING 318, CT ratio error
Excessive current was detected through the AC capacitors. The auto CT function could not determine the correct
Contact Danfoss or supplier. primary rating of the CTs.

132-630 kW
7.5 Troubleshooting
Symptom Possible cause Test Solution
Missing input power. See Table 5.1. Check the input power source.
Missing or open fuses, or circuit See Open fuses and Tripped circuit Follow the recommendations
breaker tripped. breaker in this table for possible provided.
causes.
No power to the LCP. Check the LCP cable for proper Replace the faulty LCP or
connection or damage. connection cable.
Shortcut on control voltage Check the 24 V control voltage Wire the terminals properly.
(terminal 12 or 50) or at control supply for terminals 12/13 to 20–39
Display dark/no function terminals. or 10 V supply for terminals 50–55.
Wrong LCP (LCP from VLT® 2800 Use only LCP 101 (P/N 130B1124)
or 5000/6000/8000/ FCD or FCM). or LCP 102 (P/N 130B1107).
Wrong contrast setting. Press [Status] + [▲]/[▼] to adjust
the contrast
Display (LCP) is defective. Test using a different LCP. Replace the faulty LCP or
7 7
connection cable.
Internal voltage supply fault or Contact supplier.
SMPS is defective.
Overloaded power supply (SMPS) To rule out a problem in the If the display stays lit, then the
due to improper control wiring or control wiring, disconnect all problem is in the control wiring.
a fault within the frequency control wiring by removing the Check the wiring for shorts or
Intermittent display
converter. terminal blocks. incorrect connections. If the display
continues to cut out, follow the
procedure for display dark.
Service switch open or missing Check if the motor is connected Connect the motor and check the
motor connection. and the connection is not service switch.
interrupted (by a service switch or
other device).
No mains power with 24 V DC If the display is functioning but no Apply mains power to run the unit.
option card. output, check that mains power is
applied to the frequency converter.
LCP Stop. Check if [Off] has been pressed. Press [Auto On] or [Hand On]
(depending on operation mode) to
run the motor.
Missing start signal (Standby). Check parameter 5-10 Terminal 18 Apply a valid start signal to start
Motor not running Digital Input for correct setting for the motor.
terminal 18 (use default setting).
Motor coast signal active Check 5-12 Coast inv. for correct Apply 24 V on terminal 27 or
(Coasting). setting for terminal 27 (use default program this terminal to no
setting). operation.
Wrong reference signal source. Check reference signal: Local, Program correct settings. Check
remote or bus reference? Preset parameter 3-13 Reference Site. Set
reference active? Terminal preset reference active in
connection correct? Scaling of parameter group 3-1* References.
terminals correct? Reference signal Check for correct wiring. Check
available? scaling of terminals. Check
reference signal.
Motor rotation limit. Check that parameter 4-10 Motor Program correct settings.
Speed Direction is programmed
correctly.
Motor running in wrong
Active reversing signal. Check if a reversing command is Deactivate reversing signal.
direction
programmed for the terminal in
parameter group 5-1* Digital inputs.
Wrong motor phase connection. See chapter 4.6.1 Motor Cable.


Frequency limits set wrong. Check output limits in: Program correct limits.
• Parameter 4-13 Motor Speed
High Limit [RPM].
• Parameter 4-14 Motor Speed

High Limit [Hz].
Motor is not reaching • Parameter 4-19 Max Output
maximum speed Frequency.
Reference input signal not scaled Check reference input signal scaling Program correct settings.
correctly. in 6-0* Analog I/O Mode and
parameter group 3-1* References.
Reference limits in parameter group
3-0* Reference Limit.
Possible incorrect parameter Check the settings of all motor Check settings in parameter group
settings. parameters, including all motor 1-6* Load Depen. Setting. For
Motor speed unstable compensation settings. For closed- closed-loop operation, check
loop operation, check PID settings. settings in parameter group 20-0*
Feedback. 7 7
Possible overmagnetisation. Check for incorrect motor settings Check motor settings in parameter
in all motor parameters. groups 1-2* Motor Data, 1-3* Adv
Motor runs rough
Motor Data, and 1-5* Load Indep.
Setting.
Possible incorrect settings in the Check brake parameters. Check Check parameter group 2-0* DC
Motor does not brake brake parameters. Possible too ramp time settings. Brake and 3-0* Reference Limits.
short ramp down times.
Phase-to-phase shortcircuit. Motor or panel has a short phase- Eliminate any shortcircuits
to-phase. Check motor and panel detected.
phase for shortcircuits.
Motor overload. Motor is overloaded for the Perform start-up test and verify
application. that the motor current is within
Open power fuses or circuit specifications. If motor current is
breaker trip exceeding nameplate full load
current, motor may run only with
reduced load. Review the specifi-
cations for the application.
Loose connections. Perform pre-startup check for loose Tighten loose connections.
connections.
Problem with mains power (See Rotate input power leads into the If imbalanced leg follows the wire,
Alarm 4 Mains phase loss frequency converter 1 position: A it is a power problem. Check mains
Mains current imbalance description). to B, B to C, C to A. power supply.
greater than 3% Problem with the frequency Rotate input power leads into the If imbalance leg stays on same
converter. frequency converter 1 position: A input terminal, it is a problem with
to B, B to C, C to A. the unit. Contact the supplier.
Problem with motor or motor Rotate output motor leads 1 If imbalanced leg follows the wire,
wiring. position: U to V, V to W, W to U. the problem is in the motor or
motor wiring. Check motor and
Motor current imbalance
motor wiring.
greater than 3%
Problem with the frequency Rotate output motor leads 1 If imbalance leg stays on same
converters. position: U to V, V to W, W to U. output terminal, it is a problem
with the unit. Contact the supplier.

132-630 kW

Bypass critical frequencies by using
parameters in parameter group
4-6* Speed Bypass.
Turn off overmodulation in
Acoustic noise or vibration
parameter 14-03 Overmodulation. Check if noise and/or vibration
(for example a fan blade is Resonances, for example in the
Change switching pattern and have been reduced to an
making noise or vibrations motor/fan system.
frequency in parameter group acceptable limit.
at certain frequencies)
14-0* Inverter Switching.
Increase resonance dampening in
parameter 1-64 Resonance
Dampening.
Table 7.5 Troubleshooting
7 7

Specifications Operating Instructions
8 Specifications
8.1 Power-Dependent Specifications

8.1.1 Mains Supply 3x380–480 V AC
Mains supply 3x380–480 V AC
N132 N160 N200
High/normal load* HO NO HO NO HO NO
Typical shaft output at 400 V
132 160 160 200 200 250
[kW]
200 250 250 300 300 350
[HP]
160 200 200 250 250 315
[kW]
Enclosure protection rating
D1n D2n D2n
IP21
Enclosure protection rating
D1n D2n D2n
IP54
Output current
Continuous
260 315 315 395 395 480
(at 400 V) [A]
Intermittent (60 s overload)
(at 400 V) [A]
390 347 473 435 593 528 8 8
130BA230.10
Continuous
240 302 302 361 361 443
(at 460/480 V) [A]
360 332 453 397 542 487
(at 460/480 V) [A]
Continuous KVA
180 218 218 274 274 333
(at 400 V) [KVA]
Continuous KVA
191 241 241 288 288 353
(at 460 V) [KVA]
Continuous KVA
208 262 262 313 313 384
(at 480 V) [KVA]
Maximum input current
Continuous
251 304 304 381 381 463
(at 400 V) [A]
130BA229.10
Continuous
231 291 291 348 348 427
(at 460/480 V) [A]
Maximum cable size, mains Motor, brake and load
2x185 2x185
motor, brake, and load share share: 2x95 (2x3/0)
(2x350 mcm) (2x350 mcm)
[mm2 (AWG2))] Mains: 2x185 (2x350)
Maximum external mains
400 550 630
fuses [A]1)
Total LHD loss
7428 8725 8048 9831 9753 11371
400 V AC [kW]
Total back channel loss
6302 7554 6877 8580 8503 10020
400 V AC [kW]
Total filter loss
4505 4954 4954 5714 5714 6234
400 V AC [kW]
Total LHD loss
7490 8906 7875 9046 8937 10626
460 V AC [kW]
5974 7343 6274 7374 7338 8948
460 V AC [kW]
Total filter loss
3604 4063 3751 4187 4146 4822
460 V AC [kW]
Weight,
enclosure protection 352 413 413
rating IP21, IP54 [kg]
Efficiency4) 0.96
Acoustic noise 85 dBa
Output frequency 0–590 Hz
Heat sink overtemperature
105 °C 105 °C 105 °C
trip
Power card ambient trip 85 °C
* High overload = 150% current for 60 s, normal overload = 110% current for 60 s.
Table 8.1 D-frame Ratings

Specifications
132-630 kW
Mains supply 3x380–480 VAC

P250 P315 P355 P400
High/ normal load* HO NO HO NO HO NO HO NO
Typical shaft output at
250 315 315 355 355 400 400 450
400 V [kW]
350 450 450 500 500 600 550 600
460 V [HP]
315 355 355 400 400 500 500 530
480 V [kW]
E9 E9 E9 E9
rating IP21
E9 E9 E9 E9
rating IP54
Output current
Continuous
480 600 600 658 658 745 695 800
(at 400 V) [A]
Intermittent (60 s
overload) 720 660 900 724 987 820 1043 880
(at 400 V) [A]
Continuous
130BA230.10
443 540 540 590 590 678 678 730

(at 460/480 V) [A]
Intermittent (60 s
overload) 665 594 810 649 885 746 1017 803
(at 460/480 V) [A]
Continuous KVA
333 416 416 456 456 516 482 554
8 8 (at 400 V) [KVA]
Continuous KVA
353 430 430 470 470 540 540 582
(at 460 V) [KVA]
Continuous KVA
384 468 468 511 511 587 587 632
(at 480 V) [KVA]
Continuous
472 590 590 647 647 733 684 787
(at 400 V) [A]
Continuous
436 531 531 580 580 667 667 718
(at 460/480 V) [A]
130BA229.10
Maximum cable size,

4x240 4x240 4x240 4x240
mains, motor, and load
2 2) (4x500 mcm) (4x500 mcm) (4x500 mcm) (4x500 mcm)
share [mm (AWG )]
Maximum cable size, 2x185 2x185 2x185 2x185
brake [mm2 (AWG2)) (2x350 mcm) (2x350 mcm) (2x350 mcm) (2x350 mcm)
Maximum external mains
700 900 900 900
fuses [A]1)
Total LHD loss
11587 14051 14140 15320 15286 17180 16036 18447
400 V AC [kW]
9011 11301 10563 11648 11650 13396 12348 14570
400 V AC [kW]
Total filter loss
6528 7346 7346 7788 7788 8503 8060 8974
400 V AC [kW]
Total LHD loss
10962 12936 13124 14083 13998 15852 15847 16962
460 V AC [kW]
8432 10277 9636 10522 10466 12184 12186 13214
460 V AC [kW]
Total filter loss
6316 7066 7006 7359 7326 8033 8033 8435
460 V AC [kW]
Weight,
enclosure protection 596 623 646 646
rating IP21, IP54 [kg]
Efficiency4) 0.96
Heat sink overtem-
105 °C
perature trip
Table 8.2 E-frame Ratings

Mains supply 3x380–480 V AC

P450 P500 P560 P630
High/ normal load* HO NO HO NO HO NO HO NO
450 500 500 560 560 630 630 710
[kW]
600 650 650 750 750 900 900 1000
[HP]
530 560 560 630 630 710 710 800
[kW]
Enclosure protection rating IP21,
F18 F18 F18 F18
54
Output current
Continuous (at 400 V) [A] 800 880 880 990 990 1120 1120 1260
1200 968 1320 1089 1485 1232 1680 1386
130BA230.10
(at 400 V) [A]

Continuous
730 780 780 890 890 1050 1050 1160
(at 460/480 V) [A]
1095 858 1170 979 1335 1155 1575 1276
(at 460/480 V) [A]
Continuous KVA
554 610 610 686 686 776 776 873
(at 400 V) [KVA]
Continuous KVA
582 621 621 709 709 837 837 924
(at 460 V) [KVA]
Continuous KVA
632 675 675 771 771 909 909 1005
(at 480 V) [KVA]
Continuous 8 8
130BA229.10
779 857 857 964 964 1090 1090 1227

(at 400 V ) [A]
Continuous (at 460/ 480 V) [A] 711 759 759 867 867 1022 1022 1129
Maximum cable size, motor 8x150
[mm2 (AWG2))] (8x300 mcm)
Maximum cable size, mains 8x240

F1/F2 [mm2 (AWG2))] (8x500 mcm)
Maximum cable size, mains 8x456

F3/F4 [mm2 (AWG2))] (8x900 mcm)
Maximum cable size, 4x120
loadsharing [mm2 (AWG2))] (4x250 mcm)
Maximum cable size, brake 4x185
[mm2 (AWG2)) (4x350 mcm)
Maximum external mains fuses
1600 2000
[A]1)
Total LHD loss
20077 21909 21851 24592 23320 26640 26559 30519
400 V AC [kW]
16242 17767 17714 19984 18965 21728 21654 24936
400 V AC [kW]
Total filter loss
11047 11747 11705 12771 12670 14128 14068 15845
400 V AC [kW]
Total LHD loss
18855 19896 19842 22353 21260 25030 25015 27989
460 V AC [kW]
15260 16131 16083 18175 17286 20428 20417 22897
460 V AC [kW]
Total filter loss
10643 11020 10983 11929 11846 13435 13434 14776
460 V AC [kW]
Maximum panel options losses 400
Weight, enclosure protection
2009
ratings IP21, IP54 [kg]
Weight frequency converter
1004
section [kg]
Weight filter section [kg] 1005
Efficiency4) 0.96
Heat sink overtemperature trip 105 °C
Table 8.3 F-frame Ratings

Specifications
132-630 kW
1) For type of fuse see chapter 8.4.1 Fuses.

2) American Wire Gauge.
3) Measured using 5 m screened motor cables at rated load and rated frequency.
4) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerence relates to
variety in voltage and cable conditions). Values are based on a typical motor efficiency (eff2/eff3 border line).
Motors with lower efficiency also add to the power loss in the frequency converter and opposite. If the switching
frequency is increased compared to the default setting, the power losses may rise significantly. LCP and typical
control card power consumptions are included. Further options and customer load may add up to 30 W to the
losses (though typical only 4 W extra for a fully loaded control card, or options for slot A or slot B, each).
Although measurements are made with state-of-the-art equipment, some measurement inaccuracy must be
allowed for (±5%).
8.1.2 Derating for Temperature
The frequency converter automatically derates the
130BX475.10
switching frequency, switching type, or output current 110
under certain load or ambient conditions as described in
the following. Illustration 8.1 to Illustration 8.8 show the 100
derating curve for SFAWM and 60 AVM switching modes.

Iout [%]
90
8 8 110
80
130BX473.10
o
70 45 C
o
100 50 C
o
55 C
60
90 0 1 2 3 4 5 6
Iout [%]
fsw [kHz]
80 Illustration 8.3 Derating Enclosure Size D, N132 to N200 380–
o
480 V (T5) High overload 150%, SFAVM
70 50 C
o
55 C
60
130BX476.10
0 1 2 3 4 5 6 7 8 9 110
fsw [kHz] 100

Illustration 8.1 Derating Enclosure Size D, N132 to N200 380–
90
480 V (T5) High overload 150%, 60 AVM
Iout [%]
80
o
70 40 C
o
45 C
130BX474.10
110 o
50 C
60 o
55 C
100
50
90 0 1 2 3 4 5 6
Iout [%]
fsw [kHz]
80
o
45 C
70 480 V (T5) Normal Overload 110%, SFAVM
o
50 C
60 o
55 C
50
0 1 2 3 4 5 6 7 8 9
fsw [kHz]

480 V (T5) Normal Overload 110%, 60 AVM

110
130BX480.10
130BX477.10
110
100
100
Iout [%]
90
90
Iout [%]
80
80
o
70 50 C o
40 C
70 o
55 C
o 45 C
o
50 C
60 60 o
55 C
0 1 2 3 4 5 6 7
fsw [kHz] 50
Illustration 8.5 Derating Enclosure Sizes E and F, P250 to P630 0 1 2 3 4 5
fsw [kHz]
380–480 V (T5) High overload 150%, 60 AVM
Illustration 8.8 Derating Enclosure Sizes E and F, P250 to P630
130BX478.10 380–480 V (T5) Normal Overload 110%, SFAVM
110
100
90
Iout [%]
8 8
80
o
70 45 C
o
50 C
60 o
55 C
50
0 1 2 3 4 5 6 7
fsw [kHz]

380–480 V (T5) Normal Overload 110%, 60 AVM
130BX479.10
110
100
Iout [%]
90
80
o
70 45 C
o
50 C
o
55 C
60
0 1 2 3 4 5
fsw [kHz]

380–480 V (T5) High overload 150%, SFAVM

Specifications
132-630 kW
8.2 Mechanical Dimensions

843,5
130BE140.10
[33.2]
663,5
[26.1]
611,0
[24.1]
576,8
[22.7] 443,0
[17.4]
139,0
[5.5]
115,5
[4.5]
1915,91 1698,3
[75.4] 1781,7 [66.9] 1568,3 1755,5
[70.1] [61.7] [69.1]
807,3
[31.8] 677,3
8 8 [26.7] 411,0
[16.2]
377,8 301,9 251,0

929.2 [14.9] [11.9] [9.9]
[36.6] 369,0 221,0
[14.5] [8.7]
664,4
[26.2]
864,4
[34.0]
Illustration 8.9 Enclosure Size D1n

130BE139.10
461,92
[18.2]
364,52
[14.4]
336,52
[13.2]
184,52
[7.3]
32,52
[1.3] 59
576,8
4,52 [2.3]
[22.7]
[0.2] 89,7
[3.5]
130
[5.1]
92,88
[3.7]
1504
1914,7
1781,4 [59.2]
[75.4]
[70.1] 1562,4 130
[61.5] [5.1]
8 8
160
470,92 [6.3]
[18.5] 251,89
[9.9]
377,8 184,5 117,4

1024,2 [7.3] [4.6]
[40.3] [14.9]
369
[14.5]
534,5
[21]
641,17
[25.2]
747,83
[29.4]
854,5
[33.6]
Illustration 8.10 Enclosure Size D2n

Specifications
132-630 kW
160.0
[6.3]
130BC171.10
1043.0
[41.1]
2000.7
[78.8]
160.0
[6.3]
160.0
[6.3]
725.0
[28.5]
248.0
[9.8]
8 8 1200.0 493.5 184.5

[19.4] 369.0 [7.3]
[47.2]
553.5 [14.5]
[21.8] 600.0
784.5 [23.6]
[30.9] 969.0
[38.2]
1153.5
[45.4]
Illustration 8.11 Enclosure Size E9
130BC174.11
2078.4 2278.4
2792.0 605.8
[110]
[24]
Illustration 8.12 Enclosure Size F18, Front and Side View

8.3 General Technical Data

Mains supply (L1, L2, L3)
Supply voltage 380–480 V +5%
Mains voltage low/mains drop-out:
During low mains voltage or mains drop-out, the frequency converter continues until the intermediate circuit voltage drops
below the minimum stop level, corresponding to 15% below the lowest rated supply voltage. Power-up and full torque cannot be
expected at mains voltage lower than 10% below the lowest rated supply voltage.
Supply frequency 50/60 Hz ±5%
Maximum imbalance temporary between mains phases 3.0% of rated supply voltage
True power factor (λ) >0.98 nominal at rated load
Displacement power factor (cosφ) near unity (>0.98)
THDi <5%
Switching on input supply L1, L2, L3 (power-ups) maximum once/2 minutes
Environment according to EN60664-1 overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 480/690 V
maximum.
Motor output (U, V, W)

Output voltage 0–100% of supply voltage
Output frequency
Switching on output
0–590 Hz1)
Unlimited
8 8
Ramp times 0.01–3600 s
1) Voltage and power dependent
Torque characteristics
Starting torque (constant torque) maximum 150% for 60 s1)
Starting torque maximum 180% up to 0.5 s1)
Overload torque (constant torque) maximum 150% for 60 s1)
1) Percentage relates to nominal torque of the unit.
Cable lengths and cross-sections

Maximum motor cable length, screened/armoured 150 m
Maximum motor cable length, unscreened/unarmoured 300 m
Maximum cross-section to motor, mains, load sharing, and brake1)
Maximum cross-section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)
Maximum cross-section to control terminals, flexible cable 1 mm2/18 AWG
Maximum cross-section to control terminals, cable with enclosed core 0.5 mm2/20 AWG
Minimum cross-section to control terminals 0.25 mm2
1) See chapter 8.1.1 Mains Supply 3x380–480 V AC for more information
Digital inputs
Programmable digital inputs 4 (6) on frequency converter and 2 (4) on active filter
Terminal number 18, 19, 271), 291), 32, and 33
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic 1 PNP >10 V DC
Voltage level, logic 0 NPN >19 V DC
Voltage level, logic 1 NPN <14 V DC
Maximum voltage on input 28 V DC
Input resistance, Ri approximately 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.

Specifications
132-630 kW
Analog inputs
Number of analog inputs 2 on frequency converter
Terminal number 53 and 54
Modes Voltage or current
Mode select Switch S201 and switch S202, Switch A53 and A54
Voltage mode Switch S201/switch S202 = OFF (U), Switch A53 and A54
Voltage level 0–10 V (scaleable)
Maximum voltage ± 20 V
Current mode Switch S201/switch S202 = ON (I), switch A53 and A54
Current level 0/4 to 20 mA (scaleable)
Input resistance, Ri approximately 200 Ω
Maximum current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Maximum error 0.5% of full scale
Bandwidth 100 Hz (D-frame), 200 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation
130BA117.10
+24V
Control Mains
8 8
18
High
voltage Motor
37
Functional
isolation
RS485 DC-Bus
Illustration 8.13 PELV Isolation of Analog Inputs
Pulse inputs
Programmable pulse inputs 2 on frequency converter
Terminal number pulse 29 and 33
Maximum frequency at terminal, 29 and 33 110 kHz (push-pull driven)
Maximum frequency at terminal, 29 and 33 5 kHz (open collector)
Minimum frequency at terminal 29 and 33 4 Hz
Voltage level see chapter 8.3.1 Digital inputs
Maximum voltage on input 28 V DC
Pulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scale
Analog output
Number of programmable analog outputs 1 on both frequency converter and active filter
Terminal number 42
Current range at analog output 0/4–20 mA
Maximum resistor load to common at analog output 500 Ω
Accuracy on analog output Maximum error: 0.8% of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS485 serial communication

Terminal number 68 (P,TX+, RX+) and 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).

Digital output
Programmable digital/pulse outputs 2 on both frequency converter and active filter
Terminal number 27 and 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Maximum error: 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminals 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output

Terminal number 13
Output voltage 24 V (+1, -3 v)
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Relay outputs
8 8
Programmable relay outputs 2 on frequency converter only
Relay 01 Terminal number (D-frame) 1–3 (break), 1–2 (make)
Maximum terminal load (AC-1)1) on 1–2 (NO) (Resistive load)2)3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–2 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–2 (NO) (Resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–2 (NO) (Inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 1–3 (NC) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–3 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–3 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–3 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1–3 (NC), 1–2 (NO) 24 V DC 10 mA, 24 V AC 2 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
Relay 01 terminal number (E-frame and F-frame) 1–3 (break), 1–2 (make)
Maximum terminal load (AC-1)1) on 1–3 (NC), 1–2 (NO) (resistive load) 240 V AC, 2A
Maximum terminal load (AC-15)1) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–2 (NO), 1–3 (NC) (resistive load) 60 V DC, 1 A
Maximum terminal load (DC-13)1) (inductive load) 24 V DC, 0.1 A
Relay 02 terminal number 4–6 (break), 4–5 (make)
Maximum. terminal load (AC-1)1) on 4–5 (NO) (resistive load)2)3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–5 (NO) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–5 (NO) (resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–5 (NO) (inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 4–6 (NC) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–6 (NC) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–6 (NC) (resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–6 (NC) (inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1–3 (NC), 1–2 (NO), 4–6 (NC), 4–5 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5.
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II.
3) UL applications 300 V AC 2 A.

Specifications
132-630 kW
Control characteristics
Resolution of output frequency at 0–1000 Hz ±0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, and 33) ≤2 ms
Speed control range (open loop) 1:100 of synchronous speed
Speed accuracy (open loop) 30–4000 RPM: Maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor.
Surroundings
Enclosure protection rating, enclosure sizes D and E IP21, IP54
Enclosure protection rating, enclosure size F IP21, IP54
Vibration test 0.7 g
Relative humidity 5–95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test class kD
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature (at 60 AVM switching mode)
- with derating maximum 55 °C
- with full output power, typical IE2 motors (see chapter 8.1.2 Derating for Temperature maximum 50 °C
- at full continuous FC output current maximum 45 °C
Minimum ambient temperature during full-scale operation 0 °C
Minimum ambient temperature at reduced performance - 10 °C
8 8 Temperature during storage/transport

Maximum altitude above sea level without derating
-25 to +65/70 °C
1000 m
Maximum altitude above sea level with derating 3000 m
For more information on derating, consult the design guide.
EMC standards, emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2,
EMC standards, immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
Control card performance

Scan interval 1 ms
Control card, USB serial communication

USB standard 1.1 (full speed)
USB plug USB type B device plug
NOTICE
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from protective earth. Use only an isolated laptop/PC as connection to
the USB connector on the frequency converter or an isolated USB cable/converter.
Protection and features:

• Electronic thermal motor protection against overload.
• Temperature monitoring of the heat sink ensures that the frequency converter trips if the temperature reaches a
predefined level. An overload temperature cannot be reset until the temperature of the heat sink is below the
allowed values.
• The frequency converter is protected against short circuits on motor terminals U, V, W.
• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
• Monitoring of the DC-link voltage ensures that the frequency converter trips if the intermediate circuit voltage is
too low or too high.
• The frequency converter is protected against ground faults on motor terminals U, V, W.

Power Ranges (LHD with AF)

Response time < 0.5 ms
Settling time - reactive current control < 40 ms
Settling time - harmonic current control (filtering) < 20 ms
Overshoot - reactive current control < 20%
Overshoot - harmonic current control < 10%
Grid conditions
Supply voltage 380–480 V, +5%/-10%
Mains voltage low/mains drop-out:
During low mains voltage or a mains drop-out, the filter continues until the DC-link voltage drops below the minimum stop level,
which corresponds to 15% below the filter lowest rated supply voltage. Full compensation cannot be expected at mains voltage
lower than 10% below the filter lowest rated supply voltage. If mains voltage exceeds the filter highest rated voltage, the filter
continues to work but harmonic mitigation performance is reduced. The filter does not cut out until main voltages exceed 580 V.
Supply frequency 50/60 Hz ±5%
3.0% of rated supply voltage
Maximum imbalance temporary between mains Filter mitigates at higher mains imbalance but harmonic mitigation
phases where mitigation performance is kept high. performance is reduced
10% with kept mitigation performance
Maximum THDv pre-distortion Reduced performance for higher pre-distortion levels
Harmonic mitigation performance

8 8
Best performance <4%
THiD Depending on filter vs. distortion ratio.
Individual harmonic mitigation ability: Current maximum RMS [% of rated RMS current]
2nd 10%
4th 10%
5th 70%
7th 50%
8th 10%
10th 5%
11th 32%
13th 28%
14th 4%
16th 4%
17th 20%
19th 18%
20th 3%
22nd 3%
23rd 16%
25th 14%
Total current of harmonics 90%
The filter is performance tested to the 40th order
Reactive current compensation

Cos phi Lagging and leading, depending on parameter settings
Cos phi Controllable 1.0 to 0.5 lagging
Reactive current, % of filter current rating 100%

Specifications
132-630 kW
Generic specifications
Filter efficiency 97%
Typical average switching frequency 3.0–4.5 kHz
Response time (reactive and harmonic) <0.5 ms
Settling time - reactive current control <20 ms
Settling time - harmonic current control <20 ms
Overshoot - reactive current control <10%
Overshoot - Harmonic current control <10%
8.3.1 Derating for Altitude
The cooling capability of air is decreased at lower air
130BD937.10
pressure. 110
100
90
Below 1000 m altitude no derating is necessary, but above 80
1000 m derate the ambient temperature (TAMB) or 70
Iout (%)
60
maximum output current (Iout) in accordance with 50
Illustration 8.14. 40
30
20
An alternative is to lower the ambient temperature at high 10
8 8 altitudes and thereby ensure 100% output current at high

0
0 5 10 15 20 25 30 35 40 45 50 55
altitudes. As an example of how to read the graph, the Tamb (Max) Deg C
situation at 2000 m is elaborated. At a temperature of 45 Illustration 8.15 Input/Output vs. Maximum Ambient
°C (TAMB, MAX - 3.3 K), 91% of the rated output current is Temperature
available. At a temperature of 41.7 °C, 100% of the rated
output current is available.
8.4 Fuses
IOUT(%)
130BB008.10
100
Danfoss recommends using fuses and/or circuit breakers
on the supply side as protection in case of component
95 break-down inside the frequency converter (first fault).
90 NOTICE
Using fuses and/or circuit breakers ensures compliance
85 with IEC 60364 for CE or NEC 2009 for UL.
80
Branch circuit protection
0 500 1000 1500 2000 2500 3000 To protect the installation against electrical and fire hazard,
Altitude (meters above sea level)* all branch circuits in an installation, switch gear, machines,
Illustration 8.14 Altitude Derating and so on, must be protected against short-circuit and
overcurrent according to national/international regulations.
NOTICE
The recommendations do not cover branch circuit
protection for UL.
Short-circuit protection
Danfoss recommends using the fuses/circuit breakers in
chapter 8.4.2 Fuse Tables to protect service personnel and
property in case of component break-down in the
frequency converter.

8.4.1 Non-UL Compliance N132–N200 380–500 V type gG

P250–P400 380–500 V type gR
Non-UL compliance
Table 8.4 Recommended Fuses for non-UL Applications
If UL/cUL is not to be complied with, Danfoss recommends
using the following fuses, which ensure compliance with
EN50178:
8.4.2 Fuse Tables
UL Compliance
380-480 V, enclosure sizes D, E, and F

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical). With the proper fusing,
the frequency converter short circuit current rating (SCCR) is 100000 Arms.
Size/Type Bussmann LittelFuse LittelFuse Bussmann Siba PN Ferraz/Shawmut Ferraz-Shawmut Ferraz-

[kW] PN PN Europ NA Shawmut PN
132 170M4012 LA50QS400-4 L50S-400 FWH-400A 20 610 31.400 6,9URD31D08A0400 A070URD31KI0400 A50QS400-4
160 170M4015 LA50QS500-4 L50S-500 FWH-500A 20 610 31.550 6,9URD31D08A0550 A070URD31KI0550 A50QS500-4
200 170M5012 LA50QS600-4 L50S-600 FWH-600A 20 610 31.630 6,9URD31D08A0630 A070URD31KI0630 A50QS600-4 8 8
Table 8.5 Enclosure size D, Mains Fuses, 380–480 V
Size/Type [kW] Bussmann PN1) Rating Ferraz Siba

250 170M4017 700 A, 700 V 6.9URD33D08A0700 20 630 32.700
315 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
355 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
400 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
Table 8.6 Enclosure size E, Mains Fuses, 380–480 V
Internal Bussmann
Size/Type [kW] Bussmann PN1) Rating Siba
option
450 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
500 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
560 170M7082 2000 A, 700 V 20 695 32.2000 170M7082
630 170M7082 2000 A, 700 V 20 695 32.2000 170M7082
Table 8.7 Enclosure size F, Mains Fuses, 380–480 V
Size/Type [kW] Bussmann PN1) Rating Siba

450 170M8611 1100 A, 1000 V 20 781 32.1000
500 170M8611 1100 A, 1000 V 20 781 32.1000
560 170M6467 1400 A, 700 V 20 681 32.1400
630 170M6467 1400 A, 700 V 20 681 32.1400
Table 8.8 Enclosure Size F, Inverter Module DC-link Fuses, 380–480 V

1) 170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and
amperage may be substituted for external use.

Specifications
132-630 kW
8.4.3 Supplementary Fuses
Supplementary fuses
Enclosure size Bussmann PN Rating

D, E, and F KTK-4 4 A, 600 V
Table 8.9 SMPS Fuse
Size/Type Bussmann PN LittelFuse Rating

315–630 kW, 380–500 V KLK-15 15 A, 600 V
Table 8.10 Fan Fuses
Size/Type Bussmann PN Rating Alternative fuses

450–630 kW, 380–500 V 2.5–4.0 A LPJ-6 SP or SPI 6 A, 600 V Any listed class J dual
element, time delay, 6A
450–630 kW, 380–500 V 4.0–6.3 A LPJ-10 SP or SPI 10 A, 600 V Any listed class J dual
element, time delay, 10 A
450–630 kW, 380–500 V 6.3–10 A LPJ-15 SP or SPI 15 A, 600 V Any listed class J dual
element, time delay, 15 A
450–630 kW, 380–500 V 10–16 A LPJ-25 SP or SPI 25 A, 600 V Any listed class J dual
8 8 element, time delay, 25 A
Table 8.11 Manual Motor Controller Fuses
Enclosure
Bussmann PN1) Rating Alternative fuses
size
F LPJ-30 SP or SPI 30 A, 600 V Any listed Class J dual element, time delay, 30 A
Table 8.12 30 A Fuse Protected Terminal Fuse
Enclosure size Bussmann PN1) Rating Alternative fuses

F LPJ-6 SP or SPI 6 A, 600 V Any listed class J dual element, time delay, 6 A
Table 8.13 Control Transformer Fuse
Frame size Bussmann PN1) Rating

F GMC-800MA 800 mA, 250 V
Table 8.14 NAMUR Fuse
Enclosure size Bussmann PN1) Rating Alternative fuses

F LP-CC-6 6 A, 600 V Any listed class CC, 6 A
Table 8.15 Safety Relay Coil Fuse with PILS Relay
Enclosure size LittelFuse PN Rating

D, E, F KLK-15 15 A, 600 V
Table 8.16 Mains Fuses (Power Card)

D, E, F FNQ-R-3 3 A, 600 V
Table 8.17 Transformer Fuse (Mains Contactor)


D, E, F FNQ-R-1 1 A, 600 V
Table 8.18 Soft Charge Fuses

1) 170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and
amperage may be substituted for external use.
8.5 General Torque Tightening Values

For fastening hardware described in this manual, use the torque values in Table 8.19. These values are not intended for
fastening IGBTs. See the instructions included with those replacement parts for correct values.
Shaft size Driver size Torx/Hex [mm] Torque [Nm] Torque [in-lbs]
M4 T-20/7 1.0 10
M5 T-25/8 2.3 20
M6 T-30/10 4.0 35
M8 T-40/13 9.6 85
M10 T-50/17 19.2 170
M12 18/19 19 170
Table 8.19 Torque Values
8 8

Appendix A - Parameters
132-630 kW
9 Appendix A - Parameters
9.1 Description of Parameters

9.1.1 Main Menu
The main menu includes all available parameters in the

frequency converter. All parameters are grouped by name
indicating the function of the parameter group. All
parameters are listed by name and number in this manual.
9.2 Frequency Converter Parameter Lists
9 9

0-** Operation / Display 1-11 Motor Model 1-75 Start Speed [Hz] 3-01 Reference/Feedback Unit 3-95 Ramp Delay
0-0* Basic Settings 1-14 Damping Gain 1-76 Start Current 3-02 Minimum Reference 4-** Limits / Warnings
0-01 Language 1-15 Low Speed Filter Time Const. 1-8* Stop Adjustments 3-03 Maximum Reference 4-1* Motor Limits
0-02 Motor Speed Unit 1-16 High Speed Filter Time Const. 1-80 Function at Stop 3-04 Reference Function 4-10 Motor Speed Direction
MG37A302
0-03 Regional Settings 1-17 Voltage filter time const. 1-81 Min Speed for Function at Stop [RPM] 3-1* References 4-11 Motor Speed Low Limit [RPM]
0-04 Operating State at Power-up (Hand) 1-18 Min. Current at No Load 1-82 Min Speed for Function at Stop [Hz] 3-10 Preset Reference 4-12 Motor Speed Low Limit [Hz]
0-09 Performance Monitor 1-2* Motor Data 1-83 Precise Stop Function 3-11 Jog Speed [Hz] 4-13 Motor Speed High Limit [RPM]
0-1* Set-up Operations 1-20 Motor Power [kW] 1-84 Precise Stop Counter Value 3-12 Catch up/slow Down Value 4-14 Motor Speed High Limit [Hz]
0-10 Active Set-up 1-21 Motor Power [HP] 1-85 Precise Stop Speed Compensation 3-13 Reference Site 4-16 Torque Limit Motor Mode
0-11 Edit Set-up 1-22 Motor Voltage Delay 3-14 Preset Relative Reference 4-17 Torque Limit Generator Mode
0-12 This Set-up Linked to 1-23 Motor Frequency 1-9* Motor Temperature 3-15 Reference Resource 1 4-18 Current Limit
0-13 Readout: Linked Set-ups 1-24 Motor Current 1-90 Motor Thermal Protection 3-16 Reference Resource 2 4-19 Max Output Frequency
0-14 Readout: Edit Set-ups / Channel 1-25 Motor Nominal Speed 1-91 Motor External Fan 3-17 Reference Resource 3 4-2* Limit Factors
0-15 Readout: actual setup 1-26 Motor Cont. Rated Torque 1-93 Thermistor Resource 3-18 Relative Scaling Reference Resource 4-20 Torque Limit Factor Source
0-2* LCP Display 1-29 Automatic Motor Adaptation (AMA) 1-94 ATEX ETR cur.lim. speed reduction 3-19 Jog Speed [RPM] 4-21 Speed Limit Factor Source
0-20 Display Line 1.1 Small 1-3* Adv. Motor Data 1-95 KTY Sensor Type 3-4* Ramp 1 4-23 Brake Check Limit Factor Source
0-21 Display Line 1.2 Small 1-30 Stator Resistance (Rs) 1-96 KTY Thermistor Resource 3-40 Ramp 1 Type 4-24 Brake Check Limit Factor
0-22 Display Line 1.3 Small 1-31 Rotor Resistance (Rr) 1-97 KTY Threshold level 3-41 Ramp 1 Ramp Up Time 4-3* Motor Speed Mon.
0-23 Display Line 2 Large 1-33 Stator Leakage Reactance (X1) 1-98 ATEX ETR interpol. points freq. 3-42 Ramp 1 Ramp Down Time 4-30 Motor Feedback Loss Function
0-24 Display Line 3 Large 1-34 Rotor Leakage Reactance (X2) 1-99 ATEX ETR interpol points current 3-45 Ramp 1 S-ramp Ratio at Accel. Start 4-31 Motor Feedback Speed Error
0-25 My Personal Menu 1-35 Main Reactance (Xh) 2-** Brakes 3-46 Ramp 1 S-ramp Ratio at Accel. End 4-32 Motor Feedback Loss Timeout
0-3* LCP Custom Readout 1-36 Iron Loss Resistance (Rfe) 2-0* DC-Brake 3-47 Ramp 1 S-ramp Ratio at Decel. Start 4-34 Tracking Error Function
0-30 Unit for User-defined Readout 1-37 d-axis Inductance (Ld) 2-00 DC Hold Current 3-48 Ramp 1 S-ramp Ratio at Decel. End 4-35 Tracking Error
0-31 Min Value of User-defined Readout 1-38 q-axis Inductance (Lq) 2-01 DC Brake Current 3-5* Ramp 2 4-36 Tracking Error Timeout
0-32 Max Value of User-defined Readout 1-39 Motor Poles 2-02 DC Braking Time 3-50 Ramp 2 Type 4-37 Tracking Error Ramping
0-37 Display Text 1 1-40 Back EMF at 1000 RPM 2-03 DC Brake Cut In Speed [RPM] 3-51 Ramp 2 Ramp Up Time 4-38 Tracking Error Ramping Timeout
0-38 Display Text 2 1-41 Motor Angle Offset 2-04 DC Brake Cut In Speed [Hz] 3-52 Ramp 2 Ramp Down Time 4-39 Tracking Error After Ramping Timeout
0-39 Display Text 3 1-44 d-axis Inductance Sat. (LdSat) 2-05 Maximum Reference 3-55 Ramp 2 S-ramp Ratio at Accel. Start 4-5* Adj. Warnings
0-4* LCP Keypad 1-45 q-axis Inductance Sat. (LqSat) 2-06 Parking Current 3-56 Ramp 2 S-ramp Ratio at Accel. End 4-50 Warning Current Low
0-40 [Hand on] Key on LCP 1-46 Position Detection Gain 2-07 Parking Time 3-57 Ramp 2 S-ramp Ratio at Decel. Start 4-51 Warning Current High
0-41 [Off] Key on LCP 1-47 Torque Calibration 2-1* Brake Energy Funct. 3-58 Ramp 2 S-ramp Ratio at Decel. End 4-52 Warning Speed Low
0-42 [Auto on] Key on LCP 1-48 Inductance Sat. Point 2-10 Brake Function 3-6* Ramp 3 4-53 Warning Speed High
0-43 [Reset] Key on LCP 1-5* Load Indep. Setting 2-11 Brake Resistor (ohm) 3-60 Ramp 3 Type 4-54 Warning Reference Low
0-44 [Off/Reset] Key on LCP 1-50 Motor Magnetisation at Zero Speed 2-12 Brake Power Limit (kW) 3-61 Ramp 3 Ramp up Time 4-55 Warning Reference High
0-45 [Drive Bypass] Key on LCP 1-51 Min Speed Normal Magnetising [RPM] 2-13 Brake Power Monitoring 3-62 Ramp 3 Ramp down Time 4-56 Warning Feedback Low
0-5* Copy/Save 1-52 Min Speed Normal Magnetising [Hz] 2-15 Brake Check 3-65 Ramp 3 S-ramp Ratio at Accel. Start 4-57 Warning Feedback High
0-50 LCP Copy 1-53 Model Shift Frequency 2-16 AC brake Max. Current 3-66 Ramp 3 S-ramp Ratio at Accel. End 4-58 Missing Motor Phase Function
0-51 Set-up Copy 1-54 Voltage reduction in fieldweakening 2-17 Over-voltage Control 3-67 Ramp 3 S-ramp Ratio at Decel. Start 4-6* Speed Bypass
0-6* Password 1-55 U/f Characteristic - U 2-18 Brake Check Condition 3-68 Ramp 3 S-ramp Ratio at Decel. End 4-60 Bypass Speed From [RPM]
0-60 Main Menu Password 1-56 U/f Characteristic - F 2-19 Over-voltage Gain 3-7* Ramp 4 4-61 Bypass Speed From [Hz]
0-61 Access to Main Menu w/o Password 1-58 Flying Start Test Pulses Current 2-2* Mechanical Brake 3-70 Ramp 4 Type 4-62 Bypass Speed To [RPM]
Danfoss A/S © Rev. 04/2015 All rights reserved.

0-65 Quick Menu Password 1-59 Flying Start Test Pulses Frequency 2-20 Release Brake Current 3-71 Ramp 4 Ramp up Time 4-63 Bypass Speed To [Hz]
0-66 Access to Quick Menu w/o Password 1-6* Load Depen. Setting 2-21 Activate Brake Speed [RPM] 3-72 Ramp 4 Ramp Down Time 5-** Digital In/Out
0-67 Bus Password Access 1-60 Low Speed Load Compensation 2-22 Activate Brake Speed [Hz] 3-75 Ramp 4 S-ramp Ratio at Accel. Start 5-0* Digital I/O mode
0-68 Safety Parameters Password 1-61 High Speed Load Compensation 2-23 Activate Brake Delay 3-76 Ramp 4 S-ramp Ratio at Accel. End 5-00 Digital I/O Mode
0-69 Password Protection of Safety 1-62 Slip Compensation 2-24 Stop Delay 3-77 Ramp 4 S-ramp Ratio at Decel. Start 5-01 Terminal 27 Mode
Parameters 1-63 Slip Compensation Time Constant 2-25 Brake Release Time 3-78 Ramp 4 S-ramp Ratio at Decel. End 5-02 Terminal 29 Mode
1-** Load and Motor 1-64 Resonance Damping 2-26 Torque Ref 3-8* Other Ramps 5-1* Digital Inputs
1-0* General Settings 1-65 Resonance Damping Time Constant 2-27 Torque Ramp Up Time 3-80 Jog Ramp Time 5-10 Terminal 18 Digital Input
1-00 Configuration Mode 1-66 Min. Current at Low Speed 2-28 Gain Boost Factor 3-81 Quick Stop Ramp Time 5-11 Terminal 19 Digital Input
1-01 Motor Control Principle 1-67 Load Type 2-29 Torque Ramp Down Time 3-82 Quick Stop Ramp Type 5-12 Terminal 27 Digital Input
1-02 Flux Motor Feedback Source 1-68 Motor Inertia 2-3* Adv. Mech Brake 3-83 Quick Stop S-ramp Ratio at Decel. Start 5-13 Terminal 29 Digital Input
1-03 Torque Characteristics 1-69 System Inertia 2-30 Position P Start Proportional Gain 3-84 Quick Stop S-ramp Ratio at Decel. End 5-14 Terminal 32 Digital Input
1-04 Overload Mode 1-7* Start Adjustments 2-31 Speed PID Start Proportional Gain 3-9* Digital Pot.Meter 5-15 Terminal 33 Digital Input
1-05 Local Mode Configuration 1-70 PM Start Mode 2-32 Speed PID Start Integral Time 3-90 Step Size 5-16 Terminal X30/2 Digital Input
1-06 Clockwise Direction 1-71 Start Delay 2-33 Speed PID Start Lowpass Filter Time 3-91 Ramp Time 5-17 Terminal X30/3 Digital Input
1-07 Motor Angle Offset Adjust 1-72 Start Function 3-** Reference / Ramps 3-92 Power Restore 5-18 Terminal X30/4 Digital Input
1-1* Special Settings 1-73 Flying Start 3-0* Reference Limits 3-93 Maximum Limit 5-19 Terminal 37 Safe Stop
1-10 Motor Construction 1-74 Start Speed [RPM] 3-00 Reference Range 3-94 Minimum Limit 5-20 Terminal X46/1 Digital Input
103
9 9
9 9
5-21 Terminal X46/3 Digital Input 6-20 Terminal 54 Low Voltage 7-13 Torque PI Integration Time 8-37 Max Inter-Char Delay 9-85 Defined Parameters (6)
104
5-22 Terminal X46/5 Digital Input 6-21 Terminal 54 High Voltage 7-16 Torque PI Lowpass Filter Time 8-4* FC MC protocol set 9-90 Changed Parameters (1)
5-23 Terminal X46/7 Digital Input 6-22 Terminal 54 Low Current 7-18 Torque PI Feed Forward Factor 8-40 Telegram Selection 9-91 Changed Parameters (2)
5-24 Terminal X46/9 Digital Input 6-23 Terminal 54 High Current 7-19 Current Controller Rise Time 8-41 Parameters for Signals 9-92 Changed Parameters (3)
5-25 Terminal X46/11 Digital Input 6-24 Terminal 54 Low Ref./Feedb. Value 7-2* Process Ctrl. Feedb 8-42 PCD Write Configuration 9-93 Changed Parameters (4)
5-26 Terminal X46/13 Digital Input 6-25 Terminal 54 High Ref./Feedb. Value 7-20 Process CL Feedback 1 Resource 8-43 PCD Read Configuration 9-94 Changed Parameters (5)
5-3* Digital Outputs 6-26 Terminal 54 Filter Time Constant 7-22 Process CL Feedback 2 Resource 8-45 BTM Transaction Command 9-99 Profibus Revision Counter
5-30 Terminal 27 Digital Output 6-3* Analog Input 3 7-3* Process PID Ctrl. 8-46 BTM Transaction Status 10-** CAN Fieldbus
5-31 Terminal 29 Digital Output 6-30 Terminal X30/11 Low Voltage 7-30 Process PID Normal/ Inverse Control 8-47 BTM Timeout 10-0* Common Settings
5-32 Term X30/6 Digi Out (MCB 101) 6-31 Terminal X30/11 High Voltage 7-31 Process PID Anti Windup 8-48 BTM Maximum Errors 10-00 CAN Protocol
5-33 Term X30/7 Digi Out (MCB 101) 6-34 Term. X30/11 Low Ref./Feedb. Value 7-32 Process PID Start Speed 8-49 BTM Error Log 10-01 Baud Rate Select
6-35 Term. X30/11 High Ref./Feedb. Value 7-33 Process PID Proportional Gain 10-02 MAC ID
5-4* Relays 8-5* Digital/Bus

5-40 Function Relay 6-36 Term. X30/11 Filter Time Constant 7-34 Process PID Integral Time 8-50 Coasting Select 10-05 Readout Transmit Error Counter
5-41 On Delay, Relay 6-4* Analog Input 4 7-35 Process PID Differentiation Time 8-51 Quick Stop Select 10-06 Readout Receive Error Counter
5-42 Off Delay, Relay 6-40 Terminal X30/12 Low Voltage 7-36 Process PID Diff. Gain Limit 8-52 DC Brake Select 10-07 Readout Bus Off Counter
5-5* Pulse Input 6-41 Terminal X30/12 High Voltage 7-38 Process PID Feed Forward Factor 8-53 Start Select 10-1* DeviceNet
5-50 Term. 29 Low Frequency 6-44 Term. X30/12 Low Ref./Feedb. Value 7-39 On Reference Bandwidth 8-54 Reversing Select 10-10 Process Data Type Selection
5-51 Term. 29 High Frequency 6-45 Term. X30/12 High Ref./Feedb. Value 7-4* Adv. Process PID I 8-55 Set-up Select 10-11 Process Data Config Write
5-52 Term. 29 Low Ref./Feedb. Value 6-46 Term. X30/12 Filter Time Constant 7-40 Process PID I-part Reset 8-56 Preset Reference Select 10-12 Process Data Config Read
5-53 Term. 29 High Ref./Feedb. Value 6-5* Analog Output 1 7-41 Process PID Output Neg. Clamp 8-57 Profidrive OFF2 Select 10-13 Warning Parameter
5-54 Pulse Filter Time Constant #29 6-50 Terminal 42 Output 7-42 Process PID Output Pos. Clamp 8-58 Profidrive OFF3 Select 10-14 Net Reference
5-55 Term. 33 Low Frequency 6-51 Terminal 42 Output Min Scale 7-43 Process PID Gain Scale at Min. Ref. 8-8* FC Port Diagnostics 10-15 Net Control
5-56 Term. 33 High Frequency 6-52 Terminal 42 Output Max Scale 7-44 Process PID Gain Scale at Max. Ref. 8-80 Bus Message Count 10-2* COS Filters
5-57 Term. 33 Low Ref./Feedb. Value 6-53 Term 42 Output Bus Ctrl 7-45 Process PID Feed Fwd Resource 8-81 Bus Error Count 10-20 COS Filter 1
5-58 Term. 33 High Ref./Feedb. Value 6-54 Terminal 42 Output Timeout Preset 7-46 Process PID Feed Fwd Normal/ Inv. 8-82 Slave Messages Rcvd 10-21 COS Filter 2
5-59 Pulse Filter Time Constant #33 6-55 Analog Output Filter Ctrl. 8-83 Slave Error Count 10-22 COS Filter 3
132-630 kW
5-6* Pulse Output 6-6* Analog Output 2 7-48 PCD Feed Forward 8-9* Bus Jog 10-23 COS Filter 4
5-60 Terminal 27 Pulse Output Variable 6-60 Terminal X30/8 Output 7-49 Process PID Output Normal/ Inv. Ctrl. 8-90 Bus Jog 1 Speed 10-3* Parameter Access
5-62 Pulse Output Max Freq #27 6-61 Terminal X30/8 Min. Scale 7-5* Adv. Process PID II 8-91 Bus Jog 2 Speed 10-30 Array Index
5-63 Terminal 29 Pulse Output Variable 6-62 Terminal X30/8 Max. Scale 7-50 Process PID Extended PID 9-** PROFIdrive 10-31 Store Data Values
5-65 Pulse Output Max Freq #29 6-63 Terminal X30/8 Bus Control 7-51 Process PID Feed Fwd Gain 9-00 Setpoint 10-32 Devicenet Revision
5-66 Terminal X30/6 Pulse Output Variable 6-64 Terminal X30/8 Output Timeout Preset 7-52 Process PID Feed Fwd Ramp up 9-07 Actual Value 10-33 Store Always
5-68 Pulse Output Max Freq #X30/6 6-7* Analog Output 3 7-53 Process PID Feed Fwd Ramp down 9-15 PCD Write Configuration 10-34 DeviceNet Product Code
5-7* 24V Encoder Input 6-70 Terminal X45/1 Output 7-56 Process PID Ref. Filter Time 9-16 PCD Read Configuration 10-39 Devicenet F Parameters
5-70 Term 32/33 Pulses Per Revolution 6-71 Terminal X45/1 Min. Scale 7-57 Process PID Fb. Filter Time 9-18 Node Address 10-5* CANopen
5-71 Term 32/33 Encoder Direction 6-72 Terminal X45/1 Max. Scale 8-** Comm. and Options 9-19 Drive Unit System Number 10-50 Process Data Config Write.
5-8* I/O Options 6-73 Terminal X45/1 Bus Control 8-0* General Settings 9-22 Telegram Selection 10-51 Process Data Config Read.
5-80 AHF Cap Reconnect Delay 6-74 Terminal X45/1 Output Timeout Preset 8-01 Control Site 9-23 Parameters for Signals 12-** Ethernet

5-9* Bus Controlled 6-8* Analog Output 4 8-02 Control Word Source 9-27 Parameter Edit 12-0* IP Settings
5-90 Digital & Relay Bus Control 6-80 Terminal X45/3 Output 8-03 Control Word Timeout Time 9-28 Process Control 12-00 IP Address Assignment
5-93 Pulse Out #27 Bus Control 6-81 Terminal X45/3 Min. Scale 8-04 Control Word Timeout Function 9-44 Fault Message Counter 12-01 IP Address
5-94 Pulse Out #27 Timeout Preset 6-82 Terminal X45/3 Max. Scale 8-05 End-of-Timeout Function 9-45 Fault Code 12-02 Subnet Mask
5-95 Pulse Out #29 Bus Control 6-83 Terminal X45/3 Bus Control 8-06 Reset Control Word Timeout 9-47 Fault Number 12-03 Default Gateway
5-96 Pulse Out #29 Timeout Preset 6-84 Terminal X45/3 Output Timeout Preset 8-07 Diagnosis Trigger 9-52 Fault Situation Counter 12-04 DHCP Server
5-97 Pulse Out #X30/6 Bus Control 7-** Controllers 8-08 Readout Filtering 9-53 Profibus Warning Word 12-05 Lease Expires
5-98 Pulse Out #X30/6 Timeout Preset 7-0* Speed PID Ctrl. 8-1* Ctrl. Word Settings 9-63 Actual Baud Rate 12-06 Name Servers
6-** Analog In/Out 7-00 Speed PID Feedback Source 8-10 Control Word Profile 9-64 Device Identification 12-07 Domain Name
6-0* Analog I/O Mode 7-01 Speed PID Droop 8-13 Configurable Status Word STW 9-65 Profile Number 12-08 Host Name
6-00 Live Zero Timeout Time 7-02 Speed PID Proportional Gain 8-14 Configurable Control Word CTW 9-67 Control Word 1 12-09 Physical Address
6-01 Live Zero Timeout Function 7-03 Speed PID Integral Time 8-17 Configurable Alarm and Warningword 9-68 Status Word 1 12-1* Ethernet Link Parameters
6-1* Analog Input 1 7-04 Speed PID Differentiation Time 8-19 Product Code 9-70 Edit Set-up 12-10 Link Status
6-10 Terminal 53 Low Voltage 7-05 Speed PID Diff. Gain Limit 8-3* FC Port Settings 9-71 Profibus Save Data Values 12-11 Link Duration
6-11 Terminal 53 High Voltage 7-06 Speed PID Lowpass Filter Time 8-30 Protocol 9-72 ProfibusDriveReset 12-12 Auto Negotiation
6-12 Terminal 53 Low Current 7-07 Speed PID Feedback Gear Ratio 8-31 Address 9-75 DO Identification 12-13 Link Speed
6-13 Terminal 53 High Current 7-08 Speed PID Feed Forward Factor 8-32 FC Port Baud Rate 9-80 Defined Parameters (1) 12-14 Link Duplex
6-14 Terminal 53 Low Ref./Feedb. Value 7-09 Speed PID Error Correction w/ Ramp 8-33 Parity / Stop Bits 9-81 Defined Parameters (2) 12-2* Process Data
6-15 Terminal 53 High Ref./Feedb. Value 7-1* Torque PI Ctrl. 8-34 Estimated cycle time 9-82 Defined Parameters (3) 12-20 Control Instance
6-16 Terminal 53 Filter Time Constant 7-10 Torque PI Feedback Source 8-35 Minimum Response Delay 9-83 Defined Parameters (4) 12-21 Process Data Config Write
6-2* Analog Input 2 7-12 Torque PI Proportional Gain 8-36 Max Response Delay 9-84 Defined Parameters (5) 12-22 Process Data Config Read
MG37A302
12-23 Process Data Config Write Size 13-20 SL Controller Timer 14-80 Option Supplied by External 24VDC 15-80 Fan Running Hours 16-61 Terminal 53 Switch Setting
12-24 Process Data Config Read Size 13-4* Logic Rules 14-88 Option Data Storage 15-81 Preset Fan Running Hours 16-62 Analog Input 53
12-27 Master Address 13-40 Logic Rule Boolean 1 14-89 Option Detection 15-89 Configuration Change Counter 16-63 Terminal 54 Switch Setting
12-28 Store Data Values 13-41 Logic Rule Operator 1 14-9* Fault Settings 15-9* Parameter Info 16-64 Analog Input 54
MG37A302
12-29 Store Always 13-42 Logic Rule Boolean 2 14-90 Fault Level 15-92 Defined Parameters 16-65 Analog Output 42 [mA]
12-3* EtherNet/IP 13-43 Logic Rule Operator 2 15-** Drive Information 15-93 Modified Parameters 16-66 Digital Output [bin]
12-30 Warning Parameter 13-44 Logic Rule Boolean 3 15-0* Operating Data 15-98 Drive Identification 16-67 Freq. Input #29 [Hz]
12-31 Net Reference 13-5* States 15-00 Operating hours 15-99 Parameter Metadata 16-68 Freq. Input #33 [Hz]
12-32 Net Control 13-51 SL Controller Event 15-01 Running Hours 16-** Data Readouts 16-69 Pulse Output #27 [Hz]
12-33 CIP Revision 13-52 SL Controller Action 15-02 kWh Counter 16-0* General Status 16-70 Pulse Output #29 [Hz]
12-34 CIP Product Code 14-** Special Functions 15-03 Power Up's 16-00 Control Word 16-71 Relay Output [bin]
12-35 EDS Parameter 15-04 Over Temp's 16-01 Reference [Unit] 16-72 Counter A
14-0* Inverter Switching

12-37 COS Inhibit Timer 14-00 Switching Pattern 15-05 Over Volt's 16-02 Reference % 16-73 Counter B
12-38 COS Filter 14-01 Switching Frequency 15-06 Reset kWh Counter 16-03 Status Word 16-74 Prec. Stop Counter
12-4* Modbus TCP 14-03 Overmodulation 15-07 Reset Running Hours Counter 16-05 Main Actual Value [%] 16-75 Analog In X30/11
12-40 Status Parameter 14-04 PWM Random 15-1* Data Log Settings 16-06 Absolute Position 16-76 Analog In X30/12
12-41 Slave Message Count 14-06 Dead Time Compensation 15-10 Logging Source 16-09 Custom Readout 16-77 Analog Out X30/8 [mA]
12-42 Slave Exception Message Count 14-1* Mains On/Off 15-11 Logging Interval 16-1* Motor Status 16-78 Analog Out X45/1 [mA]
12-5* EtherCAT 14-10 Mains Failure 15-12 Trigger Event 16-10 Power [kW] 16-79 Analog Out X45/3 [mA]
12-50 Configured Station Alias 14-11 Mains Voltage at Mains Fault 15-13 Logging Mode 16-11 Power [hp] 16-8* Fieldbus & FC Port
12-51 Configured Station Address 14-12 Function at Mains Imbalance 15-14 Samples Before Trigger 16-12 Motor Voltage 16-80 Fieldbus CTW 1
12-59 EtherCAT Status 14-14 Kin. Backup Time Out 15-2* Historic Log 16-13 Frequency 16-82 Fieldbus REF 1
12-6* Ethernet PowerLink 14-15 Kin. Backup Trip Recovery Level 15-20 Historic Log: Event 16-14 Motor current 16-84 Comm. Option STW
12-60 Node ID 14-16 Kin. Backup Gain 15-21 Historic Log: Value 16-15 Frequency [%] 16-85 FC Port CTW 1
12-62 SDO Timeout 14-2* Trip Reset 15-22 Historic Log: Time 16-16 Torque [Nm] 16-86 FC Port REF 1
12-63 Basic Ethernet Timeout 14-20 Reset Mode 15-3* Fault Log 16-17 Speed [RPM] 16-87 Bus Readout Alarm/Warning
12-66 Threshold 14-21 Automatic Restart Time 15-30 Fault Log: Error Code 16-18 Motor Thermal 16-89 Configurable Alarm/Warning Word
12-67 Threshold Counters 14-22 Operation Mode 15-31 Fault Log: Value 16-19 KTY sensor temperature 16-9* Diagnosis Readouts
12-68 Cumulative Counters 14-23 Typecode Setting 15-32 Fault Log: Time 16-20 Motor Angle 16-90 Alarm Word
12-69 Ethernet PowerLink Status 14-24 Trip Delay at Current Limit 15-4* Drive Identification 16-21 Torque [%] High Res. 16-91 Alarm Word 2
12-8* Other Ethernet Services 14-25 Trip Delay at Torque Limit 15-40 FC Type 16-22 Torque [%] 16-92 Warning Word
12-80 FTP Server 14-26 Trip Delay at Inverter Fault 15-41 Power Section 16-23 Motor Shaft Power [kW] 16-93 Warning Word 2
12-81 HTTP Server 14-28 Production Settings 15-42 Voltage 16-24 Calibrated Stator Resistance 16-94 Ext. Status Word
12-82 SMTP Service 14-29 Service Code 15-43 Software Version 16-25 Torque [Nm] High 17-** Feedback
12-89 Transparent Socket Channel Port 14-3* Current Limit Ctrl. 15-44 Ordered Typecode String 16-3* Drive Status 17-1* Inc. Enc. Interface
12-9* Advanced Ethernet Services 14-30 Current Lim Ctrl, Proportional Gain 15-45 Actual Typecode String 16-30 DC Link Voltage 17-10 Signal Type
12-90 Cable Diagnostic 14-31 Current Lim Ctrl, Integration Time 15-46 Frequency Converter Ordering No 16-32 Brake Energy /s 17-11 Resolution (PPR)
12-91 Auto Cross Over 14-32 Current Lim Ctrl, Filter Time 15-47 Power Card Ordering No 16-33 Brake Energy Average 17-2* Abs. Enc. Interface
12-92 IGMP Snooping 14-35 Stall Protection 15-48 LCP Id No 16-34 Heatsink Temp. 17-20 Protocol Selection
12-93 Cable Error Length 14-36 Fieldweakening Function 15-49 SW ID Control Card 16-35 Inverter Thermal 17-21 Resolution (Positions/Rev)
12-94 Broadcast Storm Protection 14-4* Energy Optimising 15-50 SW ID Power Card 16-36 Inv. Nom. Current 17-24 SSI Data Length

12-95 Broadcast Storm Filter 14-40 VT Level 15-51 Frequency Converter Serial Number 16-37 Inv. Max. Current 17-25 Clock Rate
12-96 Port Config 14-41 AEO Minimum Magnetisation 15-53 Power Card Serial Number 16-38 SL Controller State 17-26 SSI Data Format
12-98 Interface Counters 14-42 Minimum AEO Frequency 15-58 Smart Setup Filename 16-39 Control Card Temp. 17-34 HIPERFACE Baudrate
12-99 Media Counters 14-43 Motor Cosphi 15-59 CSIV Filename 16-40 Logging Buffer Full 17-5* Resolver Interface
13-** Smart Logic 14-5* Environment 15-6* Option Ident 16-41 LCP Bottom Statusline 17-50 Poles
13-0* SLC Settings 14-50 RFI Filter 15-60 Option Mounted 16-45 Motor Phase U Current 17-51 Input Voltage
13-00 SL Controller Mode 14-51 DC Link Compensation 15-61 Option SW Version 16-46 Motor Phase V Current 17-52 Input Frequency
13-01 Start Event 14-52 Fan Control 15-62 Option Ordering No 16-47 Motor Phase W Current 17-53 Transformation Ratio
13-02 Stop Event 14-53 Fan Monitor 15-63 Option Serial No 16-48 Speed Ref. After Ramp [RPM] 17-56 Encoder Sim. Resolution
13-03 Reset SLC 14-55 Output Filter 15-70 Option in Slot A 16-49 Current Fault Source 17-59 Resolver Interface
13-1* Comparators 14-56 Capacitance Output Filter 15-71 Slot A Option SW Version 16-5* Ref. & Feedb. 17-6* Monitoring and App.
13-10 Comparator Operand 14-57 Inductance Output Filter 15-72 Option in Slot B 16-50 External Reference 17-60 Feedback Direction
13-11 Comparator Operator 14-59 Actual Number of Inverter Units 15-73 Slot B Option SW Version 16-51 Pulse Reference 17-61 Feedback Signal Monitoring
13-12 Comparator Value 14-7* Compatibility 15-74 Option in Slot C0/E0 16-52 Feedback[Unit] 17-7* Absolute Position
13-1* RS Flip Flops 14-72 Legacy Alarm Word 15-75 Slot C0/E0 Option SW Version 16-53 Digi Pot Reference 17-70 Absolute Position Display Unit
13-15 RS-FF Operand S 14-73 Legacy Warning Word 15-76 Option in Slot C1/E1 16-57 Feedback [RPM] 17-71 Absolute Position Display Scale
13-16 RS-FF Operand R 14-74 Leg. Ext. Status Word 15-77 Slot C1/E1 Option SW Version 16-6* Inputs & Outputs 17-72 Absolute Position Numerator
13-2* Timers 14-8* Options 15-8* Operating Data II 16-60 Digital Input 17-73 Absolute Position Denominator
105
9 9
9 9
17-74 Absolute Position Offset 32-04 Absolute Encoder Baudrate X55 32-90 Debug Source 33-65 Terminal X59/3 Digital Output 34-61 Axis Status
106
18-** Data Readouts 2 32-05 Absolute Encoder Data Length 33-** MCO Adv. Settings 33-66 Terminal X59/4 Digital Output 34-62 Program Status
18-3* Analog Readouts 32-06 Absolute Encoder Clock Frequency 33-0* Home Motion 33-67 Terminal X59/5 Digital Output 34-64 MCO 302 Status
18-36 Analog Input X48/2 [mA] 32-07 Absolute Encoder Clock Generation 33-00 Force HOME 33-68 Terminal X59/6 Digital Output 34-65 MCO 302 Control
18-37 Temp. Input X48/4 32-08 Absolute Encoder Cable Length 33-01 Zero Point Offset from Home Pos. 33-69 Terminal X59/7 Digital Output 34-7* Diagnosis readouts
18-38 Temp. Input X48/7 32-09 Encoder Monitoring 33-02 Ramp for Home Motion 33-70 Terminal X59/8 Digital Output 34-70 MCO Alarm Word 1
18-39 Temp. Input X48/10 32-10 Rotational Direction 33-03 Velocity of Home Motion 33-8* Global Parameters 34-71 MCO Alarm Word 2
18-5* Active Alarms/Warnings 32-11 User Unit Denominator 33-04 Behaviour during HomeMotion 33-80 Activated Program Number 35-** Sensor Input Option
18-55 Active Alarm Numbers 32-12 User Unit Numerator 33-1* Synchronization 33-81 Power-up State 35-0* Temp. Input Mode
18-56 Active Warning Numbers 32-13 Enc.2 Control 33-10 Sync Factor Master 33-82 Drive Status Monitoring 35-00 Term. X48/4 Temperature Unit
18-6* Inputs & Outputs 2 32-14 Enc.2 node ID 33-11 Sync Factor Slave 33-83 Behaviour afterError 35-01 Term. X48/4 Input Type
18-60 Digital Input 2 32-15 Enc.2 CAN guard 33-12 Position Offset for Synchronization 33-84 Behaviour afterEsc. 35-02 Term. X48/7 Temperature Unit
18-9* PID Readouts 32-3* Encoder 1 33-13 Accuracy Window for Position Sync. 33-85 MCO Supplied by External 24VDC 35-03 Term. X48/7 Input Type
18-90 Process PID Error 32-30 Incremental Signal Type 33-14 Relative Slave Velocity Limit 33-86 Terminal at alarm 35-04 Term. X48/10 Temperature Unit
18-91 Process PID Output 32-31 Incremental Resolution 33-15 Marker Number for Master 33-87 Terminal state at alarm 35-05 Term. X48/10 Input Type
18-92 Process PID Clamped Output 32-32 Absolute Protocol 33-16 Marker Number for Slave 33-88 Status word at alarm 35-06 Temperature Sensor Alarm Function
18-93 Process PID Gain Scaled Output 32-33 Absolute Resolution 33-17 Master Marker Distance 33-9* MCO Port Settings 35-1* Temp. Input X48/4
30-** Special Features 32-35 Absolute Encoder Data Length 33-18 Slave Marker Distance 33-90 X62 MCO CAN node ID 35-14 Term. X48/4 Filter Time Constant
30-0* Wobbler 32-36 Absolute Encoder Clock Frequency 33-19 Master Marker Type 33-91 X62 MCO CAN baud rate 35-15 Term. X48/4 Temp. Monitor
30-00 Wobble Mode 32-37 Absolute Encoder Clock Generation 33-20 Slave Marker Type 33-94 X60 MCO RS485 serial termination 35-16 Term. X48/4 Low Temp. Limit
30-01 Wobble Delta Frequency [Hz] 32-38 Absolute Encoder Cable Length 33-21 Master Marker Tolerance Window 33-95 X60 MCO RS485 serial baud rate 35-17 Term. X48/4 High Temp. Limit
30-02 Wobble Delta Frequency [%] 32-39 Encoder Monitoring 33-22 Slave Marker Tolerance Window 34-** MCO Data Readouts 35-2* Temp. Input X48/7
30-03 Wobble Delta Freq. Scaling Resource 32-40 Encoder Termination 33-23 Start Behaviour for Marker Sync 34-0* PCD Write Par. 35-24 Term. X48/7 Filter Time Constant
30-04 Wobble Jump Frequency [Hz] 32-43 Enc.1 Control 33-24 Marker Number for Fault 34-01 PCD 1 Write to MCO 35-25 Term. X48/7 Temp. Monitor
30-05 Wobble Jump Frequency [%] 32-44 Enc.1 node ID 33-25 Marker Number for Ready 34-02 PCD 2 Write to MCO 35-26 Term. X48/7 Low Temp. Limit
30-06 Wobble Jump Time 32-45 Enc.1 CAN guard 33-26 Velocity Filter 34-03 PCD 3 Write to MCO 35-27 Term. X48/7 High Temp. Limit
132-630 kW
30-07 Wobble Sequence Time 32-5* Feedback Source 33-27 Offset Filter Time 34-04 PCD 4 Write to MCO 35-3* Temp. Input X48/10
30-08 Wobble Up/ Down Time 32-50 Source Slave 33-28 Marker Filter Configuration 34-05 PCD 5 Write to MCO 35-34 Term. X48/10 Filter Time Constant
30-09 Wobble Random Function 32-51 MCO 302 Last Will 33-29 Filter Time for Marker Filter 34-06 PCD 6 Write to MCO 35-35 Term. X48/10 Temp. Monitor
30-10 Wobble Ratio 32-52 Source Master 33-30 Maximum Marker Correction 34-07 PCD 7 Write to MCO 35-36 Term. X48/10 Low Temp. Limit
30-11 Wobble Random Ratio Max. 32-6* PID Controller 33-31 Synchronisation Type 34-08 PCD 8 Write to MCO 35-37 Term. X48/10 High Temp. Limit
30-12 Wobble Random Ratio Min. 32-60 Proportional factor 33-32 Feed Forward Velocity Adaptation 34-09 PCD 9 Write to MCO 35-4* Analog Input X48/2
30-19 Wobble Delta Freq. Scaled 32-61 Derivative factor 33-33 Velocity Filter Window 34-10 PCD 10 Write to MCO 35-42 Term. X48/2 Low Current
30-2* Adv. Start Adjust 32-62 Integral factor 33-34 Slave Marker filter time 34-2* PCD Read Par. 35-43 Term. X48/2 High Current
30-20 High Starting Torque Time [s] 32-63 Limit Value for Integral Sum 33-4* Limit Handling 34-21 PCD 1 Read from MCO 35-44 Term. X48/2 Low Ref./Feedb. Value
30-21 High Starting Torque Current [%] 32-64 PID Bandwidth 33-40 Behaviour atEnd Limit Switch 34-22 PCD 2 Read from MCO 35-45 Term. X48/2 High Ref./Feedb. Value
30-22 Locked Rotor Protection 32-65 Velocity Feed-Forward 33-41 Negative Software End Limit 34-23 PCD 3 Read from MCO 35-46 Term. X48/2 Filter Time Constant
30-23 Locked Rotor Detection Time [s] 32-66 Acceleration Feed-Forward 33-42 Positive Software End Limit 34-24 PCD 4 Read from MCO 42-** Safety Functions

30-24 Locked Rotor Detection Speed Error 32-67 Max. Tolerated Position Error 33-43 Negative Software End Limit Active 34-25 PCD 5 Read from MCO 42-1* Speed Monitoring
[%] 32-68 Reverse Behavior for Slave 33-44 Positive Software End Limit Active 34-26 PCD 6 Read from MCO 42-10 Measured Speed Source
30-8* Compatibility (I) 32-69 Sampling Time for PID Control 33-45 Time in Target Window 34-27 PCD 7 Read from MCO 42-11 Encoder Resolution
30-80 d-axis Inductance (Ld) 32-70 Scan Time for Profile Generator 33-46 Target Window LimitValue 34-28 PCD 8 Read from MCO 42-12 Encoder Direction
30-81 Brake Resistor (ohm) 32-71 Size of the Control Window 33-47 Size of Target Window 34-29 PCD 9 Read from MCO 42-13 Gear Ratio
30-83 Speed PID Proportional Gain (Activation) 33-5* I/O Configuration 34-30 PCD 10 Read from MCO 42-14 Feedback Type
30-84 Process PID Proportional Gain 32-72 Size of the Control Window (Deactiv.) 33-50 Terminal X57/1 Digital Input 34-4* Inputs & Outputs 42-15 Feedback Filter
31-** Bypass Option 32-73 Integral limit filter time 33-51 Terminal X57/2 Digital Input 34-40 Digital Inputs 42-17 Tolerance Error
31-00 Bypass Mode 32-74 Position error filter time 33-52 Terminal X57/3 Digital Input 34-41 Digital Outputs 42-18 Zero Speed Timer
31-01 Bypass Start Time Delay 32-8* Velocity & Accel. 33-53 Terminal X57/4 Digital Input 34-5* Process Data 42-19 Zero Speed Limit
31-02 Bypass Trip Time Delay 32-80 Maximum Velocity (Encoder) 33-54 Terminal X57/5 Digital Input 34-50 Actual Position 42-2* Safe Input
31-03 Test Mode Activation 32-81 Shortest Ramp 33-55 Terminal X57/6 Digital Input 34-51 Commanded Position 42-20 Safe Function
31-10 Bypass Status Word 32-82 Ramp Type 33-56 Terminal X57/7 Digital Input 34-52 Actual Master Position 42-21 Type
31-11 Bypass Running Hours 32-83 Velocity Resolution 33-57 Terminal X57/8 Digital Input 34-53 Slave Index Position 42-22 Discrepancy Time
31-19 Remote Bypass Activation 32-84 Default Velocity 33-58 Terminal X57/9 Digital Input 34-54 Master Index Position 42-23 Stable Signal Time
32-** MCO Basic Settings 32-85 Default Acceleration 33-59 Terminal X57/10 Digital Input 34-55 Curve Position 42-24 Restart Behaviour
32-0* Encoder 2 32-86 Acc. up for limited jerk 33-60 Terminal X59/1 and X59/2 Mode 34-56 Track Error 42-3* General
32-00 Incremental Signal Type 32-87 Acc. down for limited jerk 33-61 Terminal X59/1 Digital Input 34-57 Synchronizing Error 42-30 External Failure Reaction
32-01 Incremental Resolution 32-88 Dec. up for limited jerk 33-62 Terminal X59/2 Digital Input 34-58 Actual Velocity 42-31 Reset Source
32-02 Absolute Protocol 32-89 Dec. down for limited jerk 33-63 Terminal X59/1 Digital Output 34-59 Actual Master Velocity 42-33 Parameter Set Name
32-03 Absolute Resolution 32-9* Development 33-64 Terminal X59/2 Digital Output 34-60 Synchronizing Status 42-35 S-CRC Value
MG37A302
42-36 Level 1 Password 99-22 HS Temp. (PC3)
42-4* SS1 99-23 HS Temp. (PC4)
42-40 Type 99-24 HS Temp. (PC5)
42-41 Ramp Profile 99-25 HS Temp. (PC6)
MG37A302
42-42 Delay Time 99-26 HS Temp. (PC7)
42-43 Delta T 99-27 HS Temp. (PC8)
42-44 Deceleration Rate 99-3* Performance Readouts
42-45 Delta V 99-34 Perf FastThread AOC
42-46 Zero Speed 99-35 Perf SlowThread AOC
42-47 Ramp Time 99-36 Perf IdleThread AOC
42-48 S-ramp Ratio at Decel. Start 99-37 Perf SystemIdleThread AOC
42-49 S-ramp Ratio at Decel. End 99-38 Perf CPU usage AOC (%)
42-5* SLS 99-39 Performance IntervalCounter

42-50 Cut Off Speed 99-4* Software Control
42-51 Speed Limit 99-40 StartupWizardState
42-52 Fail Safe Reaction 99-41 Performance Measurements
42-53 Start Ramp 99-5* PC Debug
42-54 Ramp Down Time 99-50 PC Debug Selection
42-6* Safe Fieldbus 99-51 PC Debug 0
42-60 Telegram Selection 99-52 PC Debug 1
42-61 Destination Address 99-53 PC Debug 2
42-8* Status 99-54 PC Debug 3
42-80 Safe Option Status 99-55 PC Debug 4
42-81 Safe Option Status 2 99-56 Fan 1 Feedback
42-82 Safe Control Word 99-57 Fan 2 Feedback
42-83 Safe Status Word 99-58 PC Auxiliary Temp
42-85 Active Safe Func. 99-59 Power Card Temp.
42-86 Safe Option Info 99-8* RTDC
42-88 Supported Customization File Version 99-80 tCon1 Selection
42-89 Customization File Version 99-81 tCon2 Selection
42-9* Special 99-82 Trig Compare Selection
42-90 Restart Safe Option 99-83 Trig Compare Operator
99-* Devel support 99-84 Trig Compare Operand

99-0* DSP Debug 99-85 Trig Start
99-00 DAC 1 selection 99-86 Pre-trigger
99-01 DAC 2 selection 99-9* Internal Values
99-02 DAC 3 selection 99-90 Options present
99-03 DAC 4 selection 99-91 Motor Power Internal
99-04 DAC 1 scale 99-92 Motor Voltage Internal
99-05 DAC 2 scale 99-93 Motor Frequency Internal
99-06 DAC 3 scale 600-** PROFIsafe

99-07 DAC 4 scale 600-22 PROFIdrive/safe Tel. Selected
99-08 Test param 1 600-44 Fault Message Counter
99-09 Test param 2 600-47 Fault Number
99-10 DAC Option Slot 600-52 Fault Situation Counter
99-1* Hardware Control 601-** PROFIdrive 2
99-11 RFI 2 601-22 PROFIdrive Safety Channel Tel. No.
99-12 Fan
99-1* Software Readouts
99-13 Idle time
99-14 Paramdb requests in queue
99-15 Secondary Timer at Inverter Fault
99-16 No of Current Sensors
99-17 tCon1 time
99-18 tCon2 time
99-19 Time Optimize Measure
99-2* Heatsink Readouts
99-20 HS Temp. (PC1)
99-21 HS Temp. (PC2)
107
9 9
132-630 kW
9.3 Active Filter Parameter Lists

9.3.1 Default Settings
Changes during operation:

True means that the parameter can be changed while the active filter is in operation, and False means that the unit must be
stopped before a change can be made.
4-Set-up:
All set-up: The parameter can be set individually in each of the 4 set-ups, (1 single parameter can have 4 different data
values).
1 set-up: Data value is the same in all set-ups.
SR:
Size-related.
N/A:
No default value available.
Conversion index:
This number refers to a conversion figure used when writing or reading with an active filter.
Conv. 100 75 74 70 67 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6
index
Conv. 1 3600000 3600 60 1/60 1000000 100000 10000 1000 100 10 1 0.1 0.01 0.001 0.0001 0.00001 0.000001
factor
9 9 Table 9.1 Conversion Index
Data type Description Type

2 Integer 8 Int8
3 Integer 16 Int16
4 Integer 32 Int32
5 Unsigned 8 Uint8
6 Unsigned 16 Uint16
7 Unsigned 32 Uint32
9 Visible string VisStr
33 Normalised value 2 bytes N2
35 Bit sequence of 16 boolean variables V2
54 Time difference without date TimD
Table 9.2 Data Type and Description

Appendix A - Parameters Operating Instructions
9.3.2 0-** Operation/Display
Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
0-0* Basic Settings
0-01 Language [0] English 1 set-up TRUE - Uint8
0-04 Operating state at power-up (hand) [1] Forced stop All set-ups TRUE - Uint8
0-1* Set-up Operations
0-10 Active set-up [1] Set-up 1 1 set-up TRUE - Uint8
0-11 Edit set-up [1] Set-up 1 All set-ups TRUE - Uint8
0-12 This set-up linked to [0] Not linked All set-ups FALSE - Uint8
0-13 Readout: Linked set-ups 0 N/A All set-ups FALSE 0 Uint16
0-14 Readout: Edit set-ups/channel 0 N/A All set-ups TRUE 0 Int32
0-2* LCP Display
0-20 Display Line 1.1 small 30112 All set-ups TRUE - Uint16
0-23 Display Line 2 large 30100 All set-ups TRUE - Uint16
0-24 Display Line 3 large 30121 All set-ups TRUE - Uint16
0-25 My personal menu ExpressionLimit 1 set-up TRUE 0 Uint16
0-4* LCP Keypad
0-40 [Hand on] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-41
0-42
[Off] key on LCP
[Auto on] key on LCP
[1] Enabled
[1] Enabled
All set-ups
All set-ups
TRUE
TRUE
-
-
Uint8
Uint8
9 9
0-43 [Reset] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-5* Copy/Save
0-50 LCP copy [0] No copy All set-ups FALSE - Uint8
0-51 Set-up copy [0] No copy All set-ups FALSE - Uint8
0-6* Password
0-60 Main menu password 100 N/A 1 set-up TRUE 0 Int16
0-61 Access to main menu without password [0] Full access 1 set-up TRUE - Uint8
0-65 Quick menu password 200 N/A 1 set-up TRUE 0 Int16
0-66 Access to quick menu without password [0] Full access 1 set-up TRUE - Uint8

132-630 kW
9.3.3 5-** Digital In/Out

operation
5-0* Digital I/O mode
5-00 Digital I/O mode [0] PNP All set-ups FALSE - Uint8
5-01 Terminal 27 mode [0] Input All set-ups TRUE - Uint8
5-02 Terminal 29 mode [0] Input All set-ups TRUE - Uint8
5-1* Digital Inputs
5-10 Terminal 18 digital input [8] Start All set-ups TRUE - Uint8
5-11 Terminal 19 digital input [0] No operation All set-ups TRUE - Uint8
5-16 Terminal X30/2 digital input [0] No operation All set-ups TRUE - Uint8
5-19 Terminal 37 Safe stop [1] Safe Stop Alarm 1 set-up TRUE - Uint8
5-3* Digital Outputs
5-30 Terminal 27 Digital output [0] No operation All set-ups TRUE - Uint8
5-31 Terminal 29 Digital output [0] No operation All set-ups TRUE - Uint8
5-4* Relays
5-40 Function relay [0] No operation All set-ups TRUE - Uint8
9 9 5-41
5-42
On delay, relay
Off delay, relay
0.30 s
0.30 s
All set-ups
All set-ups
TRUE
TRUE
-2
-2
Uint16
Uint16
9.3.4 8-** Comm. and Options

operation
8-0* General Settings
8-01 Control site [0] Digital and ctrl.word All set-ups TRUE - Uint8
8-02 Control word source null All set-ups TRUE - Uint8
8-03 Control word timeout time 1.0 s 1 set-up TRUE -1 Uint32
8-04 Control word timeout function [0] Off 1 set-up TRUE - Uint8
8-05 End-of-timeout Function [1] Resume set-up 1 set-up TRUE - Uint8
8-06 Reset control word timeout [0] Do not reset All set-ups TRUE - Uint8
8-3* FC Port Settings
8-30 Protocol [1] FC MC 1 set-up TRUE - Uint8
8-31 Address 2 N/A 1 set-up TRUE 0 Uint8
8-32 FC port baud rate [2] 9600 Baud 1 set-up TRUE - Uint8
8-35 Minimum response delay 10 ms All set-ups TRUE -3 Uint16
8-36 Max response delay 5000 ms 1 set-up TRUE -3 Uint16
8-37 Max Iiter-char delay 25 ms 1 set-up TRUE -3 Uint16
8-5* Digital/Bus
8-53 Start select [3] Logic OR All set-ups TRUE - Uint8
8-55 Set-up select [3] Logic OR All set-ups TRUE - Uint8

9.3.5 14-** Special Functions

operation
14-2* Trip Reset
14-20 Reset mode [0] Manual reset All set-ups TRUE - Uint8
14-21 Automatic restart time 10 s All set-ups TRUE 0 Uint16
14-22 Operation mode [0] Normal operation All set-ups TRUE - Uint8
14-23 Typecode setting null 2 set-ups FALSE - Uint8
14-28 Production settings [0] No action All set-ups TRUE - Uint8
14-29 Service code 0 N/A All set-ups TRUE 0 Int32
14-5* Environment
14-50 RFI filter [1] On 1 set-up FALSE - Uint8
14-53 Fan monitor [1] Warning All set-ups TRUE - Uint8
14-54 Bus partner 1 N/A 2 set-ups TRUE 0 Uint16
9.3.6 15-** FC Information

operation
15-0* Operating Data
15-00 Operating hours 0h All set-ups FALSE 74 Uint32 9 9
15-01 Running hours 0h All set-ups FALSE 74 Uint32
15-03 Power up's 0 N/A All set-ups FALSE 0 Uint32
15-04 Over temp's 0 N/A All set-ups FALSE 0 Uint16
15-05 Over volt's 0 N/A All set-ups FALSE 0 Uint16
15-07 Reset running hours counter [0] Do not reset All set-ups TRUE - Uint8
15-1* Data Log Settings
15-10 Logging source 0 2 set-ups TRUE - Uint16
15-11 Logging interval ExpressionLimit 2 set-ups TRUE -3 TimD
15-12 Trigger event [0] False 1 set-up TRUE - Uint8
15-13 Logging mode [0] Log always 2 set-ups TRUE - Uint8
15-14 Samples before trigger 50 N/A 2 set-ups TRUE 0 Uint8
15-2* Historic Log
15-20 Historic log: Event 0 N/A All set-ups FALSE 0 Uint8
15-21 Historic log: Value 0 N/A All set-ups FALSE 0 Uint32
15-22 Historic log: Time 0 ms All set-ups FALSE -3 Uint32
15-3* Fault Log
15-30 Fault log: Error code 0 N/A All set-ups FALSE 0 Uint16
15-31 Fault log: Value 0 N/A All set-ups FALSE 0 Int16
15-32 Fault log: Time 0s All set-ups FALSE 0 Uint32
15-4* Unit Identification
15-40 FC type 0 N/A All set-ups FALSE 0 VisStr[6]
15-41 Power section 0 N/A All set-ups FALSE 0 VisStr[20]
15-42 Voltage 0 N/A All set-ups FALSE 0 VisStr[20]
15-43 Software version 0 N/A All set-ups FALSE 0 VisStr[5]
15-44 Ordered typecode string 0 N/A All set-ups FALSE 0 VisStr[40]
15-45 Actual typecode string 0 N/A All set-ups FALSE 0 VisStr[40]
15-46 Unit ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-47 Power card ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-48 LCP ID number 0 N/A All set-ups FALSE 0 VisStr[20]
15-49 SW ID control card 0 N/A All set-ups FALSE 0 VisStr[20]

132-630 kW

operation
15-50 SW ID power card 0 N/A All set-ups FALSE 0 VisStr[20]
15-51 Unit serial number 0 N/A All set-ups FALSE 0 VisStr[10]
15-53 Power card serial number 0 N/A All set-ups FALSE 0 VisStr[19]
15-6* Option Ident
15-60 Option mounted 0 N/A All set-ups FALSE 0 VisStr[30]
15-61 Option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-62 Option ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-63 Option serial number 0 N/A All set-ups FALSE 0 VisStr[18]
15-70 Option in slot A 0 N/A All set-ups FALSE 0 VisStr[30]
15-71 Slot A option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-72 Option in slot B 0 N/A All set-ups FALSE 0 VisStr[30]
15-73 Slot B option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-74 Option in slot C0 0 N/A All set-ups FALSE 0 VisStr[30]
15-75 Slot C0 option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-76 Option in slot C1 0 N/A All set-ups FALSE 0 VisStr[30]
15-77 Slot C1 option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-9* Parameter Info
15-92 Defined parameters 0 N/A All set-ups FALSE 0 Uint16
15-93 Modified parameters 0 N/A All set-ups FALSE 0 Uint16
15-98 Unit identification 0 N/A All set-ups FALSE 0 VisStr[40]
9 9 15-99 Parameter metadata 0 N/A All set-ups FALSE 0 Uint16

9.3.7 16-** Data Readouts

operation
16-0* General Status
16-00 Control word 0 N/A All set-ups FALSE 0 V2
16-03 Status word 0 N/A All set-ups FALSE 0 V2
16-3* AF Status
16-30 DC link voltage 0V All set-ups FALSE 0 Uint16
16-34 Heatsink temp. 0 °C All set-ups FALSE 100 Uint8
16-35 Inverter thermal 0% All set-ups FALSE 0 Uint8
16-36 Inv. nom. current ExpressionLimit All set-ups FALSE -2 Uint32
16-37 Inv. max. current ExpressionLimit All set-ups FALSE -2 Uint32
16-39 Control card temp. 0 °C All set-ups FALSE 100 Uint8
16-40 Logging buffer full [0] No All set-ups TRUE - Uint8
16-49 Current fault source 0 N/A All set-ups TRUE 0 Uint8
16-6* Inputs & Outputs
16-60 Digital input 0 N/A All set-ups FALSE 0 Uint16
16-66 Digital output [bin] 0 N/A All set-ups FALSE 0 Int16
16-71 Relay output [bin] 0 N/A All set-ups FALSE 0 Int16
16-8* Fieldbus & FC Port
16-80 Fieldbus CTW 1 0 N/A All set-ups FALSE 0 V2
16-84
16-85
Comm. option STW
FC port CTW 1
0 N/A
0 N/A
All set-ups
All set-ups
FALSE
FALSE
0
0
V2
V2
9 9
16-9* Diagnosis Readouts
16-90 Alarm word 0 N/A All set-ups FALSE 0 Uint32
16-91 Alarm word 2 0 N/A All set-ups FALSE 0 Uint32
16-92 Warning word 0 N/A All set-ups FALSE 0 Uint32
16-93 Warning word 2 0 N/A All set-ups FALSE 0 Uint32
16-94 Ext. status word 0 N/A All set-ups FALSE 0 Uint32

132-630 kW
9.3.8 300-** AF Settings
NOTICE
Except for parameter 300-10 Active Filter Nominal Voltage, it is not recommended to change the settings in this
parameter group.
Par. No. # Parameter description Default value 4-set-up Change Conver- Type
during sion index
operation
300-0* General Settings
300-00 Harmonic cancellation mode [0] Overall All set-ups TRUE - Uint8
300-01 Compensation priority [0] Harmonics All set-ups TRUE - Uint8
300-08 Lagging reactive current [0] Disabled All set-ups
300-1* Network Settings
300-10 Active filter nominal voltage ExpressionLimit 2 set-ups FALSE 0 Uint32
300-2* CT Settings
300-20 CT primary rating ExpressionLimit 2 set-ups FALSE 0 Uint32
300-22 CT nominal voltage 342 V 2 set-ups FALSE 0 Uint32
300-24 CT sequence [0] L1, L2, L3 2 set-ups FALSE - Uint8
300-25 CT polarity [0] Normal 2 set-ups FALSE - Uint8
300-26 CT placement [1] Load Current 2 set-ups FALSE - Uint8
300-29 Start auto CT detection [0] Off All set-ups FALSE - Uint8
9 9
300-3* Compensation
300-30 Compensation points 0.0 A All set-ups TRUE -1 Uint32
300-35 Cosphi reference 0.500 N/A All set-ups TRUE -3 Uint16
300-4* Paralleling
300-40 Master follower selection [2] Not Paralleled 2 set-ups FALSE - Uint8
300-41 Follower ID 1 N/A 2 set-ups FALSE 0 Uint32
300-42 Number of follower AFs 1 N/A 2 set-ups FALSE 0 Uint32
300-5* Sleep Mode
300-50 Enable sleep mode null 2 set-ups TRUE - Uint8
300-51 Sleep mode trig source [0] Mains current All set-ups TRUE - Uint8
300-52 Sleep mode wake up trigger ExpressionLimit All set-ups TRUE 0 Uint32
300-53 Sleep mode sleep trigger 80 % All set-ups TRUE 0 Uint32
9.3.9 301-** AF Readouts
Par. No. # Parameter description Default value 4-set-up Change Conver- Type
during sion index
operation
301-0* Output Currents
301-00 Output current [A] 0.00 A All set-ups TRUE -2 Int32
301-01 Output current [%] 0.0 % All set-ups TRUE -1 Int32
301-1* Unit Performance
301-10 THD of current [%] 0.0 % All set-ups TRUE -1 Uint16
301-11 Estimated THD of voltage [%] 0.0 % All set-ups Uint16
301-12 Power factor 0.00 N/A All set-ups TRUE -2 Uint16
301-13 Cosphi 0.00 N/A All set-ups TRUE -2 Int16
301-14 Leftover currents 0.0 A All set-ups TRUE -1 Uint32
301-2* Mains Status
301-20 Mains current [A] 0A All set-ups TRUE 0 Int32
301-21 Mains frequency 0 Hz All set-ups TRUE 0 Uint8
301-22 Fund. mains current [A] 0A All set-ups TRUE 0 Int32

Appendix B Operating Instructions
10 Appendix B
10.1 Abbreviations and Conventions

AC Alternating current
AEO Automatic energy optimisation
AMA Automatic motor adaptation
AWG American wire gauge
°C Degrees celsius
DC Direct current
EMC Electromagnetic compatibility
ETR Electronic thermal relay
fM,N Nominal motor frequency
FC Frequency converter
ILIM Current limit
IINV Rated inverter output current
IM,N Nominal motor current
IVLT,MAX The maximum output current
The rated output current supplied by
IVLT,N
the frequency converter
IP Ingress protection
LCP Local control panel
N.A. Not applicable
PM,N Nominal motor power
PCB
PE
Printed circuit board
Protective earth
10 10
PELV Protective extra low voltage
Regen Regenerative terminals
RPM Revolutions per minute
TLIM Torque limit
UM,N Nominal motor voltage
Table 10.1 Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of illustrations.
Italicised text indicates:
• Cross-reference.
• Link.
• Footnote.
• Parameter name, parameter group name, parameter option.

Index
132-630 kW
Index
C
A Cable
Cabling................................................................................................. 38
A53 switch............................................................................................... 51 Motor cable........................................................................................ 36
A54 switch............................................................................................... 51 Screened cable........................................................................... 39, 54
Abbreviation........................................................................................ 115 Cable length, cross-section............................................................... 93
AC mains.................................................................................................. 20 CE compliance mark............................................................................ 15
Active filter................................................................................................ 5 Circuit breaker....................................................................................... 55
Additional resources.............................................................................. 5 Closed loop............................................................................................. 50
ADN compliance................................................................................... 15 Comm. and Options.......................................................................... 110
AF Readouts......................................................................................... 114 Communication option...................................................................... 72
AF Settings........................................................................................... 114 Compliance mark, CE.......................................................................... 15
Airflow...................................................................................................... 23 Conduit..................................................................................................... 54
Alarm log................................................................................................. 57 Control
card....................................................................................................... 69
AMA............................................................................................. 51, 69, 73
card performance............................................................................ 96
AMA with T27 connected.................................................................. 63 card, 24 V DC output....................................................................... 95
AMA without T27 connected........................................................... 63 card, RS485 serial communication............................................. 94
characteristic..................................................................................... 96
AMA, successful..................................................................................... 52 system..................................................................................................... 5
AMA, unsuccessful............................................................................... 52 terminal........................................................................................ 57, 59
terminals, access............................................................................... 45
Analog output....................................................................................... 94
wiring............................................................................................ 38, 54
Analog signal......................................................................................... 69
Control card, USB serial communication..................................... 96
Analog speed reference..................................................................... 64
Control terminal.................................................................................... 45
Anchoring................................................................................................ 26
Convention........................................................................................... 115
Application examples......................................................................... 63
Cooling..................................................................................................... 23
Approval.................................................................................................. 15
Cooling clearance................................................................................. 54
Auto on.............................................................................................. 57, 62
Current
Auto remote coasting......................................................................... 56 Current................................................................................................. 15
Automatic energy optimisation...................................................... 61 distortion............................................................................................ 16
rating............................................................................................. 21, 69
Automatic motor adaptation........................................................... 62 DC current........................................................................................... 36
Automatic Motor Adaptation (AMA)............................................. 51 Full load current................................................................................ 21
Fundamental current...................................................................... 15
Auto-reset................................................................................................ 56 Harmonic current............................................................................. 15
Input..................................................................................................... 15
B Output current........................................................................... 21, 69
Back cooling........................................................................................... 23
Bottom view........................................................................................... 26
D
Data Readouts..................................................................................... 113
Brake
control.................................................................................................. 70 DC link................................................................................................ 69, 80
resistor................................................................................................. 69 Default settings............................................................................ 58, 108
Braking..................................................................................................... 71 Definition................................................................................................... 5
Branch circuit protection................................................................... 98 Delta.......................................................................................................... 51
Break Derating, altitude.................................................................................. 98
Brake cable......................................................................................... 40
Brake chopper................................................................................... 40 Digital In/Out....................................................................................... 110
Bus termination switch....................................................................... 51 Digital input..................................................................................... 70, 93
Digital output......................................................................................... 95
Dimension............................................................................................... 15
Discharge time...................................................................................... 20

Index Operating Instructions
Disconnect switch......................................................................... 54, 56 Harmonics

Distortion................................................................................................... 6 Analysis................................................................................................ 15
Harmonics............................................................................. 15, 16, 17
distortion............................................................................................ 15
E Overload prevention....................................................................... 15
Voltage harmonics........................................................................... 16
ELCB relay................................................................................................ 39
Heat sink.................................................................................................. 73
Electrical installation........................................................................... 45
Heater....................................................................................................... 52
Electrical noise....................................................................................... 38
High voltage........................................................................................... 54
Electromechanical brake................................................................... 49
EMC............................................................................................................ 54
I
EMC-compliant installation.............................................................. 37
IEC emergency stop, Pilz safety relay............................................ 53
Enclosure................................................................................................. 15
Initialisation............................................................................................ 58
Exploded view.......................................................................................... 7
Input power....................................................................... 20, 54, 68, 82
External alarm reset............................................................................. 65
Input signal............................................................................................. 50
External fan supply.............................................................................. 41
Input voltage................................................................................... 56, 68
F Inputs
Analog input...................................................................................... 69
Factory installed brake chopper option....................................... 40 Analog inputs.................................................................................... 94
Fan.............................................................................................................. 41 Input power................................................................................ 38, 54
Input terminal..................................................................... 50, 54, 69
Fault log................................................................................................... 57
Installation....................................................................................... 54, 56
Fault message, active filter................................................................ 80
Insulation resistance monitor.......................................................... 53
FC Information.................................................................................... 111
Intermediate circuit............................................................................. 69
Feedback.................................................................................... 50, 54, 73
IT main...................................................................................................... 39
F-frame option....................................................................................... 52
Items supplied....................................................................................... 22
Fieldbus connection............................................................................ 43
Filter capacitor....................................................................................... 39
L
Final set-up and test............................................................................ 51
Latched start/stop inverse................................................................. 65
Fourier series analysis......................................................................... 15
Leakage current (>3.5 mA)................................................................ 39
Fuse................................................................................ 36, 54, 72, 82, 98
Lifting........................................................................................................ 24
Fuse tables.............................................................................................. 99
Local control........................................................................................... 57
Fusing................................................................................................. 38, 54
Local control panel (LCP)................................................................... 56
G M
Grid condition........................................................................................ 97
Main menu.............................................................................................. 57
Ground connection....................................................................... 38, 54
Mains
Ground wire..................................................................................... 38, 54 connection......................................................................................... 41
Grounding................................................................................. 38, 39, 54 input..................................................................................................... 33
supply (L1, L2, L3)............................................................................. 93
Grounding hazard................................................................................ 38 terminal............................................................................................... 50
voltage................................................................................................. 56
H Supply.................................................................................................. 15
Hand on.................................................................................................... 57 Manual initialisation............................................................................ 58
Harmonic mitigation performance................................................ 97 Manual motor starter.......................................................................... 53
Harmonics.................................................................................................. 6 MCT 10...................................................................................................... 56

Mechanical brake control........................................................... 49, 67
Mechanical dimension....................................................................... 90
Menu key.......................................................................................... 56, 57
Menu structure...................................................................................... 57

Index
132-630 kW
Motor Programming........................................................................... 56, 57, 69

cable..................................................................................................... 39
Protection, feature............................................................................... 96
current.................................................................................... 56, 62, 73
data.................................................................................. 60, 62, 69, 74 Pulse input.............................................................................................. 94
insulation............................................................................................ 40 Pulse start/stop..................................................................................... 64
name plate.......................................................................................... 51
output.................................................................................................. 93
power............................................................................................ 56, 73 Q
protection........................................................................................... 96 Qualified personnel............................................................................. 20
rotation................................................................................................ 62
rotation check................................................................................... 40 Quick menu..................................................................................... 56, 57
speed.................................................................................................... 59
thermal protection.......................................................................... 50 R
thermistor........................................................................................... 66
wiring................................................................................................... 54 RCD............................................................................................................ 39
Mounting................................................................................................. 54 Reactive current compensation...................................................... 97
Multiple frequency converters........................................................ 36 Reference
Reference..................................................................................... 56, 63
N Relay output........................................................................................... 95
Reset......................................................... 56, 57, 58, 68, 69, 70, 74, 75
Nameplate............................................................................................... 22
Residual current device...................................................................... 52
NAMUR..................................................................................................... 52
Reversing................................................................................................. 65
Navigation key......................................................................... 56, 57, 59
RFI capacitor........................................................................................... 39
NDE bearing........................................................................................... 41
RFI switch................................................................................................. 39
Noise isolation....................................................................................... 54
RS485................................................................................................. 49, 66
Non-UL compliance............................................................................. 99
Run command....................................................................................... 62
O
Open loop............................................................................................... 50
S
Safe Torque Off............................................................................... 49, 64
Operation key........................................................................................ 56
Screened/armoured cable................................................................. 42
Operation/Display............................................................................. 109
Screening, cable.................................................................................... 38
Optional equipment....................................................................... 5, 56
Serial communication........................................................... 57, 68, 96
Output performance (U, V, W)......................................................... 93
Set-up................................................................................................ 57, 62
Overcurrent protection...................................................................... 36
Shipping damage................................................................................. 21
Overload protection............................................................................ 21
Short circuit
Short-circuit ratio............................................................................. 16
P
Short circuit............................................................................................ 70
Parallel connection, motor................................................................ 50
SmartStart............................................................................................... 59
Parameter menu structure.............................................................. 103
Special Functions............................................................................... 111
PELV........................................................................................................... 63
Speed reference............................................................... 50, 62, 64, 65
Phase loss................................................................................................ 69
Start/stop command........................................................................... 64
Planning, installation site................................................................... 21
Start-up............................................................................................. 58, 82
Point of common coupling............................................................... 16
Status display......................................................................................... 68
Potentiometer........................................................................................ 65
Status mode........................................................................................... 68
Power........................................................................................................ 38
STO............................................................................................................. 49
Power connection......................................................................... 36, 38
Supply voltage................................................................................ 54, 72
Power factor........................................................................................... 54
Surrounding........................................................................................... 96
Power ranges.......................................................................................... 97
Switch....................................................................................................... 50
Power rating........................................................................................... 15
Switching frequency........................................................................... 38
Power, input............................................................................................ 68
Preset speeds......................................................................................... 65

Index Operating Instructions
T
Temperature limit................................................................................. 54
Terminal function................................................................................. 41
Terminal location.................................................................................. 30
Terminals
Input terminal................................................................................... 69
Output terminal................................................................................ 54
Terminal 53......................................................................................... 50
Terminal 54......................................................................................... 50
Thermal motor protection................................................................ 70
Thermistor........................................................................................ 63, 70
Torque................................................................................................ 35, 70
Torque characteristic........................................................................... 93
Torque, terminals.................................................................................. 35
Total harmonic distortion.................................................................. 15
Transformers........................................................................................... 15
Trip............................................................................................................. 66
U
Undervoltage......................................................................................... 17
V
Voltage imbalance............................................................................... 69
Voltage level........................................................................................... 93
Voltage, input......................................................................................... 68
VVC+.......................................................................................................... 61
W
Wire size................................................................................................... 36
Wiring........................................................................................................ 15
Working principle................................................................................... 6

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
130R0401 MG37A302 Rev. 04/2015
*MG37A302*

MG34Q402

Uploaded by

Document Informationclick to expand document informationdanfoss

Document Informationclick to expand document information

Copyright:

Available Formats

MG34Q402

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MG34Q402

Uploaded by

Copyright:

Available Formats

MAKING MODERN LIVING POSSIBLE

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 1

4.3 Power Connections 38

2 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

5.3.5 Changing Parameter Settings 58

7 Diagnostics and Troubleshooting 68

9 Appendix A - Parameters 102

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 3

9.2 Frequency Converter Parameter Lists 102

4 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

1.1 Purpose of the Manual 1.3 Product Overview

1.2 Additional Resources • Issues warnings or alarms for fault conditions.

• Starts and stops the motor.

• The VLT® Active Filter AAF 006 Operating

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 5

1 1 1.3.2 Working Principle

Illustration 1.1 Basic Layout for the Low Harmonic Drive

6 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

1.3.3 Exploded View Drawings 1 1

1 Local control panel (LCP) 5 Input/output terminal assembly

Illustration 1.2 Enclosure Size D1n/D2n, Frequency Converter Enclosure

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 7

1 Local control panel (LCP) 13 Mains fuses

Illustration 1.3 Enclosure Size D1n/D2n, Filter Enclosure

8 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

1 Control card 14 SCR and diode

Illustration 1.4 Enclosure Size E9, Frequency Converter Enclosure

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 9

1 Local control panel (LCP) 12 AC capacitor current transducers

Illustration 1.5 Enclosure Size E9, Filter Enclosure

10 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

1 Contactor 4 Circuit breaker or disconnect (if purchased)

Illustration 1.6 Enclosure Size F18, Input Options Cabinet

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 11

Illustration 1.7 Enclosure Size F18, Filter Cabinet

12 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

1 Rectifier module 8 Module heat sink fan

Illustration 1.8 Enclosure Size F18, Rectifier Cabinet

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 13

1 Fan transformer 9 Fan door cover

Illustration 1.9 Enclosure Size F18, Inverter Cabinet

14 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

1.4 Enclosure Sizes and Power Ratings 1 1

IP 21/54 21/54 21/54 21/54

Table 1.1 Mechanical Dimensions, Enclosure Sizes D, E, and F

1.5 Approvals and Certifications 1.6.2 Harmonic Analysis

When necessary, perform an analysis of the system

A non-sinusoidal current is transformed with a Fourier

For compliance with the European Agreement concerning Abbreviation Description

Table 1.5 Harmonic Currents Compared to the RMS Input

The voltage distortion on the mains supply voltage

MG37A302 Danfoss A/S © Rev. 04/2015 All rights reserved. 15

PCC Point of common coupling

Illustration 1.10 Small Distribution System

Harmonic currents drawn by non-linear loads cause

Current distortion relates to apparatus performance and it

16 Danfoss A/S © Rev. 04/2015 All rights reserved. MG37A302

1.6.4 IEC Harmonic Standards 1 1