s08297 Manual Electrico Fe

SERVICE MANUAL
SERVICE MANUAL SECTION
FE 300, RE 200, RE 300 Models Built March 1, 2004 and After —

ELECTRICAL CIRCUIT DIAGRAMS
Model: FE 300
Start Date: 03/01/2004
Model: RE 200
Model: RE 300
S08297
11/29/2006
S08297
Copyright © 11/29/2006 International Truck and Engine Corporation
FE 300, RE 200, RE 300 Models Built March 1, 2004 and After — ELECTRICAL i
CIRCUIT DIAGRAMS
Table of Contents
1. ELECTRICAL CIRCUIT DIAGRAMS — RE 200, RE 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
International Circuit Identification Chart, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
International Circuit Identification Chart, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Circuit Diagram Instructions, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Circuit Diagram Instructions, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Schematic Symbols, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Relay Pinout, Function Data, and Sealed Relay, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.2. 12 VOLT POWER DISTRIBUTION (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Battery/Alternator With VT 365, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Battery/Alternator With I6, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Key Switch, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Battery/Alternator W/VT 365 for Clean Power, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Battery/Alternator W/I6 for Clean Power, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.3. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Ammeter, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Horn, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Turn Signals, International Turn Signal Switch (Stationary Column), p. 3. . . . . . . . . . . . . . . . .14
Turn Signals, Douglas Turn Signal Switch (Tilt Column), p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Power Source, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1.4. ENGINE SYSTEMS (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Charging System (12V) Delco 100, 130, 145 Amp and L/N 105, 130, 145, 180 Amp, p.
1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Cranking System (12V), Optional Starter Overcrank Protection With VT 365, p. 2. . . . . . .18
Cranking System (12V), Optional Starter Overcrank Protection With I6, p. 3. . . . . . . . . . . . .19
Fan Solenoid Control, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
1.5. GAUGES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Fuel Level Gauge, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Speedometer, Tachometer, Voltmeter, Engine Oil Pressure, Water Temperature, p. 2. . .22
Transmission Oil Temperature Gauge, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
1.6. WARNING LIGHTS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Low Oil Pressure/High Water Temp./Low Coolant Level/Brake Warning (Air) Lights and
Alarms, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Low Oil Pressure/High Water Temperature/Low Coolant Level/Brake Warning (Hyd.)
Lights and Alarms, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Diagnostic/Programming Connector and Warning Light System, p. 3. . . . . . . . . . . . . . . . . . . . .26
Wait-to-Start, Engine Warning, Fuel Filter, Change Oil, WIF and MSM Wiring, p. 4. . . . . .27
1.7. CHASSIS ACCESSORIES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Air Dryer (AD-9) With Air Brakes, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
WTEC Antilock Brakes, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Antilock Brakes (4–Channel) — Air, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Allison WTEC Transmission, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Allison WTEC Transmission Gen 4 (Cont.), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
S08297
ii FE 300, RE 200, RE 300 Models Built March 1, 2004 and After — ELECTRICAL
CIRCUIT DIAGRAMS
Transmission Retarder Controls With I6 — Allison WTEC Trans. (Air Verified), p. 10. . .37
Transmission Retarder Controls With I6 — Allison WTEC Trans. Gen 4 (Cont.), p. 11. . .38
Drain Valve Wiring, p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Fuel Filter Wiring System, p. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Antilock Brake System — Hydraulic, p. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Antilock Brakes (4–Channel) W/Air Brakes W/Allison 2000 ICT Xmsn, p. 15. . . . . . . . . . . . . .42
Allison 2000 (LCT) Transmission, p. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Allison 1000/2000 Gen 4 Transmission, p. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Allison WTEC Transmission Gen 4, p. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Allison 1000/2000 Transmission Gen 4, p. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Antilock Brake System — Hydraulic Gen 4, p. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Antilock Brake System — Hydraulic (Cont.), p. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Brake System — Hydraulic, p. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Fuller Manual Transmission, p. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Park Brake Lift Interlock, p. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
ABS6 — Bendix Air, p. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
ABS6 — Bendix Air, p. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Park Brake and Lift Interlock, p. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Allison WTEC XMSN Gen 4 for Clean Power, p. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Allison 1000/2000 XMSN Gen 4 for Clean Power, p. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
1.8. LIGHT SYSTEMS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Back-Up Light System Allison Gen 4, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Headlight System With Douglas Turn Signal Switch (Tilt Column), p. 2. . . . . . . . . . . . . . . . . . .58
Headlight System With International Turn Signal Switch (Stationary Column), p. 3. . . . .59
Daytime Running Lights With Douglas or International Turn Signal Switch, p. 4. . . . . . . .60
Stoplight Switch With Air Brakes, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Panel Lights, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Daytime Running Lights with Engine Running Only, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Back-Up Light System, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Daytime Running Lights with Engine Running Only, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Daytime Running Lights with Engine Running Only, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
1.9. ELECTRONIC ENGINES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Electronic Engine Controls, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Accelerator, BAP and ATS Systems, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Cruise Control and Electronic Hand Throttle System, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Control Box System with Allison 3060 and 2000, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Control Box System (Cont.), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Engine Brakes with WTEC III Transmission and I6 Engine, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Exhaust Brakes with WTEC III Transmission and I6 Engine, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . .73
Control Box System with Fuller Manual Transmission, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Electronic Engine Controls for Clean Power, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Control Box System for Clean Power Allison Gen 4, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Increase Engine Idle Speed with AC On, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
1.10. CONNECTOR COMPOSITES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Fuse Block Connections, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Fuse Block Connections (Cont.), p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Fuse/Circuit Breaker Chart, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Connector Composites (1A), (1B), (1C), p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Connector Composite (2A), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Connector Composite (2F), p. 5A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Connector Composites (4), (6), (7), (8), (9), (11), (12), p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Connector Composites (13), (20), (22), (23), (25), p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Connector Composites (37), (37F), (42), (43), (43M), p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
S08297
FE 300, RE 200, RE 300 Models Built March 1, 2004 and After — ELECTRICAL iii
CIRCUIT DIAGRAMS
Connector Composites (64), (69), (74F), p. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Connector Composites (75), (78), (79), (80), (82), (86), p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Connector Composites (88), (89), (90), (91), (94), (100), p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Connector Composites (101), (165), (169), (170), p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Connector Composites (209), (211), p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Connector Composites (218), (258), (279), (283), (284), (288), p. 13. . . . . . . . . . . . . . . . . . . . . . . . .92
Connector Composites (288), (288X1), p. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Connector Composites (292), (293), (295), (297), (350), p. 14A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Connector Composites (350X2), (351), (352), (353), p. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Connector Composite (523), p. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Connector Composite (523), p. 18B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Connector Composites (569), (644F), (644M), (918), (919), p. 19. . . . . . . . . . . . . . . . . . . . . . . . . . .102
Connector Composites (922), (922A), (925), (926), (1133), p. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Connector Composites (1601F), (1601M), (1707), (1707C), (3043), p. 21. . . . . . . . . . . . . . . . . .104
Connector Composites (1708), (1709), (1850), p. 21A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Connector Composites (3114), (3115), (3116), (3117), (3118), (3119), p. 22. . . . . . . . . . . . . . .106
Connector Composites (6000F), (6000M), p. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Connector Composites (6005), (6006), p. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Connector Composites (6010), (6011), p. 24A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
Connector Composites (6012), (6012C), (6020), p. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Connector Composites (6200), (6201), (6202), (6305), (6308), (6309), p. 26A. . . . . . . . . . . . .112
Connector Composites (6310), (6311), (6323), p. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
Connector Composites (6323F), (6323M), (6331), p. 27A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Connector Composites (6400), (6405), (6406), p. 27B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Connector Composites (6705), (6706), (6708), (6741), p. 28A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Connector Composites (7100F), (7100M), p. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Connector Composites (7101F), (7101M), p. 29A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
Connector Composites (7104F), (7104M), (7105), (7106), p. 29B. . . . . . . . . . . . . . . . . . . . . . . . . . .120
Connector Composite (7150), p. 29C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Connector Composites (7203), (7204), p. 30A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Connector Composite (7303), p. 31A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Connector Composite (7304), p. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Connector Composites (7306), (7350), p. 32B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Connector Composites (7806), (7807), p. 33B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
Connector Composites (7980), (7981), (7982), (7983), p. 34B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Connector Composites (9258), (9260F), (9260M), p. 35A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Connector Composites (9261F), (9261M), (9500), p. 35B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Connector Composites (9501), (9502), (9503), p. 35C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Connector Composites (9504), (9505), (9506), p. 35D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
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Connector Composites (9507), (9508), p. 35E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

Connector Composites (9509), (9510), (9511), p. 35F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Connector Composites (9550), (9850), p. 35G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Connector Composite (9850), p. 35H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Connector Composite (9851), p. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Lamp Bulb Chart and Body Builder Information, p. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
2. ELECTRICAL CIRCUIT DIAGRAMS — FE 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

2.1. INSTRUCTIONS AND CHARTS, (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Circuit Diagram Instructions, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Circuit Diagram Instructions, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Schematic Symbols, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Schematic Symbols, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
International Circuit Number Identification, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
International Circuit Number Identification, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
2.2. POWER DISTRIBUTION (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
Battery, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
Ground, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Ignition — Key Switch, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
Battery — ABS6, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Key Switch — ABS6, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
2.3. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
Horn, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
2.4. ENGINE SYSTEMS (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Ammeter (Shunt), p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Charging System, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Cranking System, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
Horton Fan with Electric Solenoid Control, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
2.5. GAUGES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
Fuel Level Gauge, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
Speedometer, Tachometer, Voltmeter, Engine Oil Pressure, Water Temperature, p.
2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Transmission Temperature Gauge, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
2.6. WARNING LIGHTS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Low Oil Pressure/High Water Temp./Low Coolant Level/Brake Warning (Air) Lights and
Alarm, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Low Oil Pressure/High Water Temperature with Hydraulic Brakes, p. 2. . . . . . . . . . . . . . . . . .167
Diagnostic/Programmable Connector, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Parking Brake and Warning Lights with Air Brakes, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
Electronic Controls: MSM Module Control System, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
2.7. CHASSIS ACCESSORIES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
Heated Fuel Filter, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
Air Dryer/Drain Valve, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Body Builder Connections, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
Brake System Hydraulic, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
Stoplight Switch (With Air Brake), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Antilock Brakes (4–Channel) Allison WTEC III w/ I6 EGR and Air Brakes, p. 6. . . . . . . . . .176
Antilock Brakes (4–Channel) With AT, MT, WTEC III Allison Trans., p. 7. . . . . . . . . . . . . . . . . .177
Allison WTEC III Transmission With I6 EGR, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Allison WTEC III Transmission Electronic With I6 EGR (Cont.), p. 10. . . . . . . . . . . . . . . . . . . . .179
Allison WTEC III Automatic Transmission, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
J1939 Datalink w/ Allison WTEC III Transmission, p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
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Allison WTEC III Transmission (Electronic) Spare Input/Outputs, p. 13. . . . . . . . . . . . . . . . . .182

Allison WTEC III Transmission (Electronic) Spare Input/Outputs (Cont.), p. 14. . . . . . . . .183
Antilock Brake System — Hydraulic, p. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
Antilock Brake System — Hydraulic (Cont.), p. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
Antilock Brakes (4–Channel) W/ I6 EGR and W/Air Brakes W/Allison 2000 LCT Xmsn, p.
17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
Allison 2000 (LCT) Transmission W/ I6 EGR, p. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
Allison 2000 (LCT) Transmission W/ I6 EGR, p. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
J1939 Datalink with Allison 2000 (LCT) Transmission, p. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
Allison 2000 (LCT) Transmission, p. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
J1708 Datalink with Allison 3000 (WTEC) Transmission, p. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
J1708 Datalink with Allison 2000 (LCT) Transmission, p. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
Park Brake Lift Interlock, p. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
Park Brake Lift Interlock, p. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
ABS6 — Bendix Air, p. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
ABS6 — Bendix Air, p. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
J1939 Datalink W/Allison 3000 Series (WTEC) Transmission, ABS6 Bendix Air, p.
28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
Allison 1000/2000 Series (LCT) Gen 4 Transmission W/I6 Engine, p. 29. . . . . . . . . . . . . . . . . .198
Allison 1000/2000 Series Gen 4 Transmission W/I6 Engine, p. 30. . . . . . . . . . . . . . . . . . . . . . . . .199
Allison 1000/2000 Series Gen 4 Transmission W/I6 Engine, p. 31. . . . . . . . . . . . . . . . . . . . . . . . .200
Allison 1000/2000 Series Gen 4 Transmission, p. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Allison Automatic 3000/4000 Series Gen 4 Transmission, p. 33. . . . . . . . . . . . . . . . . . . . . . . . . . .202
Allison 3000/4000 Series Gen 4 Transmission W/I6 EGR, p. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . .203
Allison 3000/4000 Series Gen 4 (Electronic) Spare Input/Outputs, p. 35. . . . . . . . . . . . . . . . .204
Allison 3000/4000 Series Gen 4 (Electronic) W/ I6 Engine, p. 36. . . . . . . . . . . . . . . . . . . . . . . . . . .205
J1939 Datalink W/Allison Gen 4 Series WTEC Transmission, ABS 6 Bendix Air, p.
37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
Air Powered Park Brake with Hydraulic Brakes, p. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
2.8. LIGHT SYSTEMS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
Back-Up Light System, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
Daytime Running Lights (USA), p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
Headlight System With Douglas Turn Signal Switch (Tilt Column), p. 3. . . . . . . . . . . . . . . . . .210
Panel Lights, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
Turn Signal System, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
Back–Up Light System, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
2.9. ELECTRONIC CONTROLS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
ECM Power/Ground Systems, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
Accelerator, BAP and ATS Systems, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
Cruise Control Hand Throttle System, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
Coolant Sensor Module, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
Exh/Compression Brake and Exh Brake Only, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
Increase Engine Idle Speed with AC On, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
2.10. CONNECTOR COMPOSITES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
Junction Points — J1, J2, J3, J5, J6, J7, J8, 6345, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
Fuse Block Connections, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
Fuse Block Connections, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
Connector Composites (2), (2A), p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
Connector Composites (7), (8), (9), (10), (11), (12), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
Connector Composites (13), (15), (15A), p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
Connector Composites (20), (22), (23), (26), (27), p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
S08297
vi FE 300, RE 200, RE 300 Models Built March 1, 2004 and After — ELECTRICAL
CIRCUIT DIAGRAMS
Connector Composites (32), (37), (38), (40), (41), p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

Connector Composites (41F), (44), (44M), (45), (46), (51), (64), (76), p. 9. . . . . . . . . . . . . . . . .230
Connector Composites (80), (81), (82), (83A), p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
Connector Composites (83), (85), (49), (87), (88), p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
Connector Composites (89), (90), (91), (92), (93), (94), (165), (168), p. 12. . . . . . . . . . . . . . . . .233
Connector Composites (168), (169), (170), (209), (218), (224), (258), p. 13. . . . . . . . . . . . . . . .234
Connector Composites (261), (279), (283), (284), p. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
Connector Composites (288), (289), (290), (291), (292), (293), (295), (297), (303F), (304), p.
15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236
Connector Composites (323), (329), p. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
Connector Composites (350), (351), (352), (353), (354), p. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
Connector Composites (382), (384), (387M), (388F), (391), (392), p. 19. . . . . . . . . . . . . . . . . . .240
Connector Composites (396G), (396), (406), (420), (422), (426/A), p. 20. . . . . . . . . . . . . . . . . . .241
Connector Composites (428), (433), (434), (438), (450), (451), p. 21. . . . . . . . . . . . . . . . . . . . . . .242
Connector Composites (466), (499), (523), p. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
Connector Composites (569), (3084R), (571A/646A), (3084B), (6012/646), (574), p.
23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
Connector Composites (644F), (646), (748), (749), p. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
Connector Composites (750), (832), (836), (1002), (1133), p. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .247
Connector Composites (3024), (3027), (3029), (3030), p. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
Connector Composites (3031), (3032), (3036), (3043), p. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
Connector Composites (3044), (3055/396A), p. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
Lamp Bulb Chart, p. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
Connector Composites (3111M), (6011), p. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
Connector Composites (6323F), (6400), (6406), p. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
Fuse/Circuit Breaker Chart, p. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259
S08297
FE 300, RE 200, RE 300 Models Built March 1, 2004 and After — ELECTRICAL 1
CIRCUIT DIAGRAMS
1. ELECTRICAL CIRCUIT DIAGRAMS — RE 200, RE 300

1.1. INSTRUCTIONS AND CHARTS (CHAPTER 1)
International Circuit Identification Chart, p. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
INSTRUCTIONS & CHARTS: NAVISTAR CIRCUIT
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IDENTIFICATION CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN
2 GENERATOR - CHARGE - RED 38
3 (+) & (-) ATA DATALINK/DIAGNOSTICS 39 AIR DRYER - GRAY
4 40 LOW AIR PRESSURE WARNING - GRAY
5 J1939 DATALINK 41 FRONT AXLE - GRAY
6 42
7 43 POWER DIVIDER LOCK (PDL) - GRAY
8 44 PARK BRAKE WARNING - GRAY
9 45 ANTI-THEFT WARNING - LIGHT GREEN
10 46 POWER TAKE-OFF WARNING - GRAY
11 GROUND - WHITE 47 SPEEDOMETER - GRAY
12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY
13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY
14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW
15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW
16 52 HEADLIGHT - HIGH BEAM - YELLOW
17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW
18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN
19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE
20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE
21 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE
22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23 ENGINE COOLING - TAN 59
24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE
25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY
26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE
27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE
28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW
29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE
30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW
31 TRANSMISSION OIL TEMPERATURE - TAN 67
32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN
33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN
34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE
35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE
36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
GSC2 PB30500, PC30500, RE30030

RELEASE NO. DATE PART NO. SHEET
56878R 01JUL03 AE08-54916 01
Figure 1 International Circuit Identification Chart
S08297
2 FE 300, RE 200, RE 300 Models Built March 1, 2004 and After — ELECTRICAL
CIRCUIT DIAGRAMS
International Circuit Identification Chart, p. 2

IDENTIFICATION CHART
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
73 87 WINDSHIELD WASHER - GRAY
74 88 CLOCK/HOURMETER - LIGHT GREEN
75 HEATER BLOWER MOTOR - LIGHT GREEN 89
76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY
77 AIR CONDITIONER - LIGHT GREEN 91 INTERCOMMUNICATIONS - VIOLET
78 MIRRORS - HEATED * MOTORIZED - LIGHT GREEN 92 TRANSMISSION (ELECTRONIC) - TAN
79 93 AXLE SHIFT CONTROL - TAN
80 94 ANTILOCK BRAKES - GRAY
81 POWER DOOR LOCKS - LIGHT GREEN 95 EXHAUST EMISSION - TAN
82 WINDSHIELD WIPERS - GRAY 96 SNOW PLOW LIGHTS - YELLOW
83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
84 CIGAR LIGHTER - LIGHT GREEN 98 DATA LINK AND DIAGNOSTICS - BLACK
85 HORN - ELECTRIC - GRAY 99 THROTTLE POSITION SENSOR - VIOLET
86 RADIO - ENTERTAINMENT - LIGHT GREEN
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS

FOR MAJOR HARNESSES.
GSC2 PB30500, PC30500, RE30030

56878R 01JUL03 AE08-54916 02
Figure 2 International Circuit Identification Chart
S08297
CIRCUIT DIAGRAMS
Circuit Diagram Instructions, p. 3

INSTRUCTIONS & CHARTS: CIRCUIT DIAGRAM
INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS B - MULTIPLE CONNECTORS ARE

SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
INFORMATION.
SWITCH-MANUAL MAGNETIC SWITCH
12 AND/OR 12
30 86
SINGLE IN-LINE CONNECTORS
87 INDICATES DISPLAYED AS SHOWN WITHOUT
A 87 85 CASE GROUND CONNECTOR NUMBER.
RELAY-SUPPRESSED
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED

CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24)
INDICATES
BASIC FEED
WIRE CIRCUIT
IDENTIFICATION
CIRCUIT
16PK
NUMBER WIRE GAUGE &

13
BUSS IN FUSE COLOR

CIRCUIT BREAKER
PRINTED LOCATION IN
CONNECTOR
CIRCUIT
IN FUSE/CIRCUIT
INSTRUMENT BREAKER
CLUSTER CONNECTOR
A
F1
VOLTMETER B 20A
FUSE RATING
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE

DISTRIBUTING CURRENT TO TWO CIRCUITS.
60 55A/60 55
16OR 16OR 16OR
55A
16OR
FLASHER
E - SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE

CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW
BUSSED
SWITCH 83-E WIRE CONTACT
16LTGN CONNECTION 12B INTERNAL ETHER
14LTBL CONTACT SWITCH
83-C 83-GB
16LTGN 16WH WIRE
CONNECTION
F18 F19
DOWN
16BN
UP
INTERNAL
CONTACT 20A
16RD
78 75A
83-F 83-H PIG-TAIL
16LTGN 16LTGN 14LTGN
16LTGN
GSC2 PB30500, PC30500, RE30030

56878R 01JUL03 AE08-54916 03
Figure 3 Circuit Diagram Instructions
S08297
CIRCUIT DIAGRAMS

INSTRUCTIONS & CHARTS: CIRCUIT DIAGRAM
INSTRUCTIONS
F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS

WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR
A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.
A B C D E F G H J K
J6
STUD
OR BUS ADAPTER GROUND JUNCTION
ADAPTER
THIS VEHICLE USES BUSSED CONNECTORS

AND ARE REFERRED TO AS ADAPTERS -
GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.
G - CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).

ANY DEDICATE GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN
GROUNDS, NEITHER THE LETTER G OR
THE COLOR WHITE WILL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:

11-G 97-G
11-GA 97-GA
11-GB 97-GB
SUFFIX SUFFIX
G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT

INDICATES A GROUND CIRCUIT INDICATES A GROUND CIRCUIT
COMMON GROUND DEDICATED GROUND

CIRCUIT NUMBER CIRCUIT NUMBER
H - ABBREVIATIONS: COLOR,NOUN AND ENGINE

COLOR ABBREVIATION NOUN ABBREVIATION
A G
AQ - AQUA LT GN - LIGHT GREEN ACCESSORY GROUND
ACC GND
BK - BLACK OR - ORANGE
AC - AIR CONDITIONER I
BL - BLUE IGNITION
PK - PINK
AUX - AUXILIARY IGN
BN - BROWN PL - PURPLE
AWG - AMERICAN WIRE GAUGE IND - INDICATOR
DK GN - DARK GREEN RD - RED
B L - LEFT
GD - GOLD SIL - SILVER BATTERY
BAT LT - LIGHT
GY - GRAY TN - TAN
CONN - CONNECTION OR CONNECTOR N/ - NOT WITH
GN - GREEN VT - VIOLET
DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
LT BL - LIGHT BLUE WH - WHITE
ENG - ENGINE R - RIGHT
YL - YELLOW FL - FUSIBLE LINK S - START OR SENDER
FWD - FORWARD THERMO - THERMOSTAT
GA - GAUGE W/ - WITH
W/O - WITHOUT
GSC2 PB30500, PC30500, RE30030

56878R 01JUL03 AE08-54916 04
Figure 4 Circuit Diagram Instructions
S08297
CIRCUIT DIAGRAMS
Schematic Symbols, p. 5

INSTRUCTIONS & CHARTS: SCHEMATIC SYMBOLS
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
MALE/FEMALE IN-LINE CONNECTION

ALARM-ELECTRONIC
FEMALE TERMINAL
MALE TERMINAL
GROUND SOLENOID-GENERAL USAGE
FUSE / CIRCUIT BREAKER
TYPE 1 TYPE 2 OR 3
MOTOR-ELECTRIC
A A
CIRCUIT BREAKER
B B
CIGAR LIGHTER
DIODE
LIGHT EMITTING DIODE (LED) HORN
FUSIBLE LINK
RESISTOR
SPEAKER-SOUND SYSTEM
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED

FLASHER-TURN SIGNAL,HAZARD
JUNCTION POINT
SPLICE
MAGNETIC SWITCH
SWITCH-PUSH BUTTON
LIGHT-SINGLE FILAMENT
SWITCH-PRESSURE
LIGHT-DOUBLE FILAMENT
SENDER-OIL,WATER,FUEL,TEMPERATURE
SWITCH-MANUAL/MECHANICAL
C
CLUTCH PEDAL SWITCH
NO
NC
SWITCH-WITH LIGHT
COOLANT LEVEL PROBE

30 86
RELAY-SUPPRESSED
87
A 87 85
WATER PROBE (WIF)
ACCELERATOR POSITION SENSOR
GSC2 PB30500, PC30500, RE30030

56878R 01JUL03 AE08-54916 05
Figure 5 Schematic Symbols
S08297
CIRCUIT DIAGRAMS
Relay Pinout, Function Data, and Sealed Relay, p. 6

INSTRUCTIONS & CHARTS: RELAY PINOUT, FUNCTION
DATA, & SEALED RELAY
DATA RELAY AND FUNCTION DATA
RELAY SCHEMATIC TYPICAL RELAY (TERMINAL END)

1 5
ENERGIZING COIL
30 86
87 86
87 85 30 87 NORMALLY OPEN
A CONTACT
3 4 2 COMMON
CONTACT 87A NORMALLY CLOSED
CONTACT
85
ENERGIZING COIL
CABLE INSERTION END RELAY INSERTION END

85
A/2 A
C/4 E/1 C
E 87
D
D/3
30 87A
B/5 B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
SEALED MINIATURE RELAY DATA

RELAY SCHEMATIC
30 86
COMMON ENERGIZING
CONTACT 30 86 COIL
87
ENERGIZING A 87 85
COIL
85 87A 87 FUNCTION
NORMALLY CLOSED NORMALLY OPEN
CONTACT CONTACT WHEN 12V IS APPLIED TO THE
RELAY COIL,THE SWITCH WIPER IS
PULLED FROM THE NORMALLY CLOSED
POSITION TO THE NORMALLY OPEN
POSITION.
TYPICAL RELAY (TERMINAL END)
NOTE:
THE RELAY IS PRINTED WITH 30 86
86 30
THE NUMBERS 85,86,87,87A AND 30.
THE CONNECTOR BODY IS PRINTED
WITH 85,86,87,87A AND 30.
85 87A 87 87 87A 85

CABLE INSERTION END RELAY INSERTION END
GSC2 PB30500, PC30500, RE30030

56878R 01JUL03 AE08-54916 06
Figure 6 Relay Pinout, Function Data, and Sealed Relay
S08297
CIRCUIT DIAGRAMS
1.2. 12 VOLT POWER DISTRIBUTION (CHAPTER 2)

Battery/Alternator With VT 365, p. 1
Figure 7 Battery/Alternator With VT 365
S08297
CIRCUIT DIAGRAMS
Battery/Alternator With I6, p. 2
Figure 8 Battery/Alternator With I6
S08297
CIRCUIT DIAGRAMS
Key Switch, p. 3
Figure 9 Key Switch
S08297
CIRCUIT DIAGRAMS
Battery/Alternator W/VT 365 for Clean Power, p. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 12V POWER DISTRIBUTION: BATTERY/ALTERNATOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/VT365 FOR CLEAN POWER
TO HYD PUMP
CONTROL RELAY
(CH 7,PG 22)
TO CONTROL BOX
(CH 9,PG 4,8)
(6010)
K18-FL
DUAL MOUNTED K18 TO GLOW PLUG
6PK
BATTERIES MAG SWITCH
12RD
K14B
10RUST
(SEE MELROSE SERVICE MANUAL)
K2A-FL
- + 12BL
ALTERNATOR
K2-FL
K2
K14B-FL
B
N90-FL
14GY
16BK
4RD
1/0 RD
12BL
1/0 BK
CRANKING
MOTOR
SOLENOID K17A
- + 4/0 RD B S
10PK
M 6000-A3
10RUST
10RUST
N14A-FL
N3/0BK
K17D-FL
14GY
3/0 BK
N14-FL
CRANKING
MOTOR
K2-G
G
4WH
LEFT
K11-GK K11-GH
FRAME 12WH 10WH
GND
6WH
11-GS
TO STARTER ISO
POWER RELAY
4WH
(6310-4)
N11-G
CONTROL (CH 9,PG 4,8)

BOX GROUND
2RD
(7104)
N14
(1PG)
FEED PLATFORM
STUD GROUND
(1F)
ENGINE
TO STARTER ISO
GROUND
6000-L1 POWER RELAY
K17D (6310-1)
10PK
(CH 9,PG 4,8)
A14D
6RD
A19
10RD
10RD
16RD
A14A
A14E
10RD
A14C
10GY
A94
F11 F12 F13 F28 F34 F14 F15 F16 F17
20A 10A 20A 10A 30A 10A 20A 30A 20A

A97DK
16OR
16GY
10GY
14GY
14RD
10RD
A94A
A50A
A15A
A97C
A70B
A19H
14VT
140R
12YL
12YL
A85
A70
A50
14OR
14OR
A55A
A55
TO HORN
(CH 3,PG 2)
(POWER RELAY)
CONNECTOR
TO KEY SWITCH
TO FUEL HEATER
TO DATA LINK
TO HEADLIGHTS/
TO HEADLIGHTS/
TO AIR ABS
PANEL LIGHTS
PANEL LIGHTS
INTERFACE RELAY (R1)
TO STOPLIGHT RELAY(R1)
RELAY
TO BRAKE/CRUISE
(CH 7,PG 2)
(CH 2,PG 3)
(CH 6,PG 3)
(CH 7,PG 13)

TURN SIGNAL
TO FLASHER/
(CH 8,PG 2-3,6)
(CH 8,PG 2-3)

W/HYD BRAKES
TO STOP LIGHT SWITCH W/AIR
(CH 8,PG 5)
(CH 3,PG 3-4)

(CH 9,PG 2)
(CH 7,PG 22)
BRAKES
U00K640 PB30500, PC30500

59799A 30MAY05 AE08-54917 04
Figure 10 Battery/Alternator W/VT 365 for Clean Power
S08297
CIRCUIT DIAGRAMS
Battery/Alternator W/I6 for Clean Power, p. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 12V POWER DISTRIBUTION:BATTERY/ALTERNATOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/16 FOR CLEAN POWER
TO HYD PUMP
CONTROL RELAY
(CH 7,PG 22)
TO CONTROL BOX K2C-FL
(CH 9,PG 4,8)
DUAL MOUNTED
10RS
BATTERIES
12RD
K14B
K2D-FL
- + 10RS ALTERNATOR
K2E-FL
K2A B
3/0 BK
LEFT 1RD
K14B-FL
N90-FL
14GY
16BK
1/0 RD
10RS
1/0 BK
FRAME G
GND CRANKING
MOTOR
6000-A3
SOLENOID K17A
- + 4/0 RD B S
10PK
M
N3/0BK
N14A-FL
10RS
10RS
14GY
K17-FL
N14-FL
CRANKING
MOTOR TO STARTER ISO
K2-GA
POWER RELAY
G
1WH (6310-4)
K11-GB (CH 9,PG 4,8)
10WH
(7104)
CONTROL BOX
4WH
N11-G
GROUND
(IPG)
2RD
N14
PLATFORM
GROUND
FEED
STUD ENGINE
(1F) GROUND
6000-L1 TO STARTER ISO
K17D
POWER RELAY
A14D
6RD
10PK
(6310-1)
(CH 9,PG 4,8)
A19
10RD
10RD
16RD
A14A
A14E
10RD
A14C
10GY
A94
F11 F12 F13 F28 F34 F14 F15 F16 F17
20A 10A 20A 10A 30A 10A 10A 30A 20A

A97DK
14OR
16GY
10GY
14GY
14RD
10RD
14OR
14OR
A94A
A50A
A15A
A97C
A19H
A55A
14VT
12YL
12YL
A85
A70
A50
A55
TO HORN
(POWER RELAY)
(CH 3,PG 2)
TO KEY SWITCH
CONNECTOR
TO HEADLIGHTS/
TO HEADLIGHTS/
LIGHT SWITCH
TO DIAG & PROG

TO AIR STOP
TO FUEL HEATER
TURN SIGNAL
TO AIR ABS
PANEL LIGHTS
PANEL LIGHTS
TO FLASHER/
(CH 7,PG 2)
(CH 8,PG 5)
(CH 2,PG 3)
(CH 3,PG 3-4)
(CH 8,PG 2-3,6)
(CH 8,PG 2-3)

(CH 6,PG 3)
RELAY
INTERFACE RELAY
TO BRAKE/CRUISE
(CH 7,PG 13)

(CH 9,PG 2)
U00K640 PB30500, PC30500

59799A 30MAY05 AE08-54917 05
Figure 11 Battery/Alternator W/I6 for Clean Power
S08297
CIRCUIT DIAGRAMS
1.3. CAB ACCESSORIES (CHAPTER 3)

Ammeter, p. 1

CAB ACCESSORIES: AMMETER
INSTRUMENT
CLUSTER NATURAL
V39
16GY 12
(12)
16TN
3
A26
1B
15A (6000-F2)
4
(2-F5)
16GY
K39
V13P
14PK
16TN
N26
TO
FUEL FILTER
(9850-8) PRE-HEATER
K19-GZ
(CH 7,PG 13)
14WH
FROM
16WH
K26-G
IGN
K26B
18TN
18TN
K26
RELAY
(6309) K2-FL
(CH 9,PG 4-5)
12BL
A B C (6120)
K2A-FL
12BL TO
ENGINE
26-G
26A
26
K14B-FL HARNESS
(CH 2,PG 1-2)
16BK
W/08MED,08MEZ, 1 3 2
08MEP,08MGG
K17D-FL
BATTERIES
14GY
AMMETER
- + SENSOR
(643)
2/0 RD
1/0 RD
1/0 BK
CRANKING
MOTOR
SOLENOID
- + 4/0 RD B S
CRANKING
3/0 BK
MOTOR
G
N3/0 BK K11-GJ
12WH
LEFT 2/0GAUGE
FRAME
GROUND ENGINE LEFT
4WH
11-G
GROUND FRAME
GROUND
W/T444E
PLATFORM RIGHT
GROUND FRAME
GROUND
W/I6-CEC
MGD2 PB30500, PC30500, RE30030

56878R 30MAY03 AE08-54918 01
Figure 12 Ammeter
S08297
CIRCUIT DIAGRAMS
Horn, p. 2

CAB ACCESSORIES: HORN
FEED STUD (1F)
A14D
6RD
10RD
F11 A14A
A F12
B 20A
16GY
A85
A85B
16GY
30 86 HORN
87
RELAY
A 87 85
(R6)
16GY
16GY
A85C
A85A
(2-C4) (14-1)
N85C
16GY
16GY
N85D
85A
16GY
(9151) (9151A)
LOW HI
NOTE NOTE
16GY
85A
HORN HORN
MTG BOLT
SLIP
(9150) RING
HORN
BRACKET
16GY
85A
18WH
N85-G
HORN
N11-GG
10WH
BUTTON
16WH
85-GB
(9000A)
PLATFORM
GROUND STEERING
COLUMN
GROUND
MGD2 PB30500, PC30500, RE30030

56878R 30MAY03 AE08-54918 02
Figure 13 Horn
S08297
CIRCUIT DIAGRAMS
Turn Signals, International Turn Signal Switch (Stationary Column), p. 3

CAB ACCESSORIES: TURN SIGNALS, INTERNATIONAL T/S
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SWITCH (STATIONARY COLUMN)
FEED
STUD
(1F)
A14D
6RD
10RD
A14A
F13 F12
HAZARD A
TURN SWITCH
SIGNAL 20A
B
SWITCH
(62) A55A
14OR
A55
14OR
RIGHT
TURN 1712-A
LEFT B
TURN FLASHER FLASH OR/TURN
(1) SIGNAL LIGHT
(F35) (1712)
A
1713-A
A55A/A60A
14OR
13 D E A F C A55B/60B
14OR
14YL
14YL
A56
A57
11-2 11-6 11-12 11-2

A28-G A56B A57B A28-G
18WH 18YL 18YL 18WH
LEFT RIGHT
INDICATOR INDICATOR
LIGHT LIGHT
14LTGN
A56C
A57C
A56A
A57A
14YL
14YL
14YL
12WH
12WH
A11-G
A11-G
(IPG)
PLATFORM
GROUND
(IPG)
169-G
170-E
170-B
169-F
PLATFORM
GROUND
BODY BUILDER
CONNECTORS
MGD2 PB30500, PC30500, RE30030

56878R 30MAY03 AE08-54918 03
Figure 14 Turn Signals, International Turn Signal Switch (Stationary Column)
S08297
CIRCUIT DIAGRAMS
Turn Signals, Douglas Turn Signal Switch (Tilt Column), p. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CAB ACCESSORIES: TURN SIGNALS, DOUGLAS T/S SWITCH
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE (TILT COLUMN)
FEED
STUD
(1F)
A14D
6RD
10RD
A14A
F13 F12
A
B 20A
A55A
14OR
A55
14OR
TURN
HAZARD
SIGNAL 1712-A
SWITCH B
TURN
TURN
(95) FLASH OR/TURN

R
L
SIGNAL LIGHT
(F35) (1712)
A
1713-A
A55A/60A
14OR
13 D E A F C A55B/60B
14OR
14YL
A57
14YL
A56
11-2 11-6 11-12 11-2

A28-G A56B A57B A28-G
18WH 18YL 18YL 18WH
LEFT RIGHT
INDICATOR INDICATOR
LIGHT LIGHT
14LTGN
A57C
A56C
A56A
A57A
14YL
14YL
14YL
12WH
12WH
A11-G
A11-G
169-G
170-E
170-B
169-F
(IPG) (IPG)
PLATFORM PLATFORM
GROUND GROUND
BODY BUILDER
CONNECTORS
MGD2 PB30500, PC30500, RE30030

56878R 30MAY03 AE08-54918 04
Figure 15 Turn Signals, Douglas Turn Signal Switch (Tilt Column)
S08297
CIRCUIT DIAGRAMS
Power Source, p. 5

CAB ACCESSORIES: POWER SOURCE
FEED
STUD
(1F)
12RD
14XZ
A
F30
20A
B
12RD
14XY
POWER
SOURCE
(208)
14WH
14XX
PLATFORM
GROUND
(1PG)
MGD2 PB30500, PC30500, RE30030

56878R 30MAY03 AE08-54918 05
Figure 16 Power Source
S08297
CIRCUIT DIAGRAMS
1.4. ENGINE SYSTEMS (CHAPTER 4)

Charging System (12V) Delco 100, 130, 145 Amp and L/N 105, 130, 145, 180 Amp, p. 1
Figure 17 Charging System (12V) Delco 100, 130, 145 Amp and L/N 105, 130, 145, 180 Amp
S08297
CIRCUIT DIAGRAMS
Cranking System (12V), Optional Starter Overcrank Protection With VT 365, p. 2
Figure 18 Cranking System (12V), Optional Starter Overcrank Protection With VT 365
S08297
CIRCUIT DIAGRAMS
Cranking System (12V), Optional Starter Overcrank Protection With I6, p. 3
Figure 19 Cranking System (12V), Optional Starter Overcrank Protection With I6
S08297
CIRCUIT DIAGRAMS
Fan Solenoid Control, p. 4
Figure 20 Fan Solenoid Control
S08297
CIRCUIT DIAGRAMS
1.5. GAUGES (CHAPTER 5)

Fuel Level Gauge, p. 1

GAUGES: FUEL LEVEL GAUGE
FROM IGN
SWITCH RELAY(1711-4)
(CH 2,PG 3)
12PK
A13
14PK
A13F
F23 F22
A
10A B
5A
16TN
A28B A28
16TN
11-10
I
FUEL
GAUGE G
S
11-2
11-3
18WH
A28-G
18TN
A36
2-C6
18TN
N36
37-A
18TN
36
FUEL 36-G N36-G

16WH 18WH
SENDER
(37) 37-B
12WH
A11-G
N11-GA
18WH
(IPG)
PLATFORM
GROUND
W11-GG
(9000A)
10WH
PLATFORM (INSIDE)
GROUND
GSC2 PB30500, PC30500, RE30030

56878R 16JUN03 AE08-54920 01
Figure 21 Fuel Level Gauge
S08297
CIRCUIT DIAGRAMS
Speedometer, Tachometer, Voltmeter, Engine Oil Pressure, Water Temperature, p. 2

GAUGES: ENGINE OIL PRESS, SPEEDOMETER, TACHOMETER,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WATER TEMPERATURE, VOLTMETER
J1587 DATA-LINK DRIVEN CLUSTER A28A

(11) 12-13
16TN
SPEEDOMETER
A28C
ENGINE OIL PRESSURE 16TN
WATER TEMPERATURE 12-8
TACHOMETER A28D
VOLTMETER 16TN
12-4
11-9 11-7 11-2
A28-G
18WH
TO IGNITION
ATA BUS(-) ATA BUS(+) SWITCH
BLUE (374) RED (373) (CH 2,PG 3)
A98E+
18BK
18BK
A98F-
D C A C
18OKBL
A3B+
18GY
A3B-
(2-C1) (2-B3)
12WH
A11-G
TO 9850-17 TO 9850-16
(CH 7,PG 19 ) (CH 7,PG 19)
(IPG)
PLATFORM
GROUND
GSC2 PB30500, PC30500, RE30030

56878R 10JUN03 AE08-54920 02
Figure 22 Speedometer, Tachometer, Voltmeter, Engine Oil Pressure, Water Temperature
S08297
CIRCUIT DIAGRAMS
Transmission Oil Temperature Gauge, p. 3

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GAUGES: TRANSMISSION OIL TEMPERATURE GAUGE.
FROM IGNITION
SWITCH RELAY (1711-4)
(CH 2,PG 3)
12PK
A13
14PK
A13F
F22 A
A
F23
B
5A
16TN
A28
A28B
16TN
11-10
TRANSMISSION I
11-2
OIL TEMPERATURE G
A28-G
18WH
GAUGE
S
12-2
A31A
18TN
2-F4
12WH
A11-G
N31A
18TN
(IPG)
PLATFORM
9850-6 GROUND
K31A
18TN
XMSN
A
OIL
TEMP
K31-G
SENDER B 18WH
(6741)
12WH
11-GJ
CONTROL BOX
GROUND
(7104)
GSC2 PB30500, PC30500, RE30030

56878R 03JUN03 AE08-54920 03
Figure 23 Transmission Oil Temperature Gauge
S08297
CIRCUIT DIAGRAMS
1.6. WARNING LIGHTS (CHAPTER 6)

Low Oil Pressure/High Water Temp./Low Coolant Level/Brake Warning (Air) Lights and Alarms, p. 1
Figure 24 Low Oil Pressure/High Water Temp./Low Coolant Level/Brake Warning (Air) Lights and
Alarms
S08297
CIRCUIT DIAGRAMS
Low Oil Pressure/High Water Temperature/Low Coolant Level/Brake Warning (Hyd.) Lights and
Alarms, p. 2
Figure 25 Low Oil Pressure/High Water Temperature/Low Coolant Level/Brake Warning (Hyd.) Lights
and Alarms
S08297
CIRCUIT DIAGRAMS
Diagnostic/Programming Connector and Warning Light System, p. 3

WARNING LIGHTS: DIAGNOSTIC/PROGRAMMING CONNECTOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE & WARNING LIGHT SYSTEM
FEED
ATA BUS(-) ATA BUS(+) STUD
BLUE (374) RED (373) (1F)
A14D
6RD
C D F C F A
16RD
A14E
A98F- A98E+
18BL 18BK
A F28
18GY
18GY
A3B-
A3B-
TO B 10A
TO
(11-9)CLUSTER (11-7)CLUSTER
(CH 5,PG 2)
(2-C1) (2-B3) (CH 5,PG 2) DATA LINK
CONNECTOR
(384)
A98B+
14BK
A98D-
F
14BK
A97C
G
14RD
98N(+)
B
TO HYD 14BK
ABS MODULE A97-GK H
14WH
18DKBL
18GY
(CH 7,PG 20,21)

N3B+
N3B-
A
A5D+
A11-GA
14WH
18YL
C
A5D-
(2PG) TO 18GN
C1 B3 PLATFORM D
(2M) 1939
GROUND DATALINK
(CH 7,PG 7,19)
TO 9850 SEE
(CH 7,PG 18)
REAR
DIAGNOSTIC &
PROGRAMMABLE
CONNECTOR
TO (6010)
1708
V3+
TO FUSE DATALINK 14BL
HOLDER (CH 7,PG 18) F
A3-
(1A) 14BL
(CH 9,PG 4)
V97C
G
14VT
B
TO ABS V98N(+)
14BK
MODULE H
(CH 7,PG 21) V97-GK
14WH
(2G) A
V5A+
CONTROL 18YL
C
BOX TO V5A-
18GN
GROUND 1939 D
DATALINK
(CH 7,PG 7,19) E
J
GSC2 PB30500, PC30500, RE30030

56878R 19JUN03 AE08-54921 03
Figure 26 Diagnostic/Programming Connector and Warning Light System
S08297
CIRCUIT DIAGRAMS
Wait-to-Start, Engine Warning, Fuel Filter, Change Oil, WIF and MSM Wiring, p. 4
Figure 27 Wait-to-Start, Engine Warning, Fuel Filter, Change Oil, WIF and MSM Wiring
S08297
CIRCUIT DIAGRAMS
1.7. CHASSIS ACCESSORIES (CHAPTER 7)

Air Dryer (AD-9) With Air Brakes, p. 1

CHASSIS ACCESSORIES: AIR DRYER (AD-9) W/AIR BRAKES
FROM IGN RELAY

(6309)
(CH 9,PG 5) FROM IGN RELAY
(6309)
(CH 9,PG 5)
V13P
14PK
V13P
14PK
B3
4A
B3
3B 15A
16GY
V39
16GY
V39
(6000-F2)
16GY
K39
V8 ONLY
(6000-F2)
16GY
K39
I6 ONLY
16GY
K39B
16GY
K39B
(6705-A)
14RD
39
(6705-A)
A
A
AIR
DRYER AIR
(6705) DRYER
(6705)
B
39-GA
14BN
(6705-B)
(6705-B)
K39-GA
16WH
K39-GA
16WH
CONTROL BOX
GROUND 7104
K11-GH
10WH
CONTROL BOX
GROUND 7104
GSC2 PB30500, PC30500, RE30030

56878R 19JUN03 AE08-54922 01
Figure 28 Air Dryer (AD-9) With Air Brakes
S08297
CIRCUIT DIAGRAMS
WTEC Antilock Brakes, p. 2
Figure 29 WTEC Antilock Brakes
S08297
CIRCUIT DIAGRAMS
Antilock Brakes (4–Channel) — Air, p. 3

CHASSIS ACCESSORIES: ANTILOCK BRAKES (4 CHANNEL)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. -AIR Continued
LEFT RIGHT
FRONT FRONT
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
18BK
18BK
18BK
18BK
1 2 2 1
(289) LEFT FRONT RIGHT FRONT (292)
MODULATOR MODULATOR
VALVE VALVE
(290) (291)
B N11-G B
A C A C
16LTGN/WTS
16DKBL/WTS
16LTBL/WTS
(9000)
N94-GC
N94-GD
16OR/WTS
N94-GB
16GY/WTS
16RD/WTS
16BN/WTS
16WH
16WH
16WH
16BK/WTS
16VT/WTS
16YL/WTS
FRAME
GROUND
J1 J2 H1 F1 G1 (288) A1 A2 A3 E1 D1 C1 H3 H2
EXHAUST
SOURCE
HOLD
EXHAUST
SOURCE
OUTPUT
OUTPUT
HIGH CURRENT
HOLD
HIGH CURRENT
ELECTRONICS
INPUT
INPUT
GROUND
GROUND
GROUND
ANTILOCK BRAKE CONTROL MODULE (ECU)

EXHAUST
EXHAUST
SOURCE
SOURCE
OUTPUT
OUTPUT
INPUT
INPUT
HOLD
HOLD
D2 D3 F2 F3 F1 E1 D1 B1 C1 A1 E3 E2
(350)
16LTBL/WH
16GY/WH
16RD/WH
16OR/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH
16DKBL/WH
16LTGN/WH
PK/WH
TN/WH
LEFT REAR RIGHT REAR

16PK
16TN
MODULATOR MODULATOR
VALVE VALVE
C A (353) (354) C A
1 2 B B
(9550)
ATC (351) (352)
2 1 1 2
SOLENOID
18BK
18BK
18BK
18BK
LEFT RIGHT
REAR REAR
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
GSC2 PB30500, PC30500, RE30030

56878R 23JUN03 AE08-54922 03
Figure 30 Antilock Brakes (4–Channel) — Air
S08297
CIRCUIT DIAGRAMS
Allison WTEC Transmission, p. 4
Figure 31 Allison WTEC Transmission
S08297
CIRCUIT DIAGRAMS
Allison WTEC Transmission Gen 4 (Cont.), p. 5
Figure 32 Allison WTEC Transmission Gen 4 (Cont.)
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
Transmission Retarder Controls With I6 — Allison WTEC Trans. (Air Verified), p. 10
Figure 37 Transmission Retarder Controls With I6 — Allison WTEC Trans. (Air Verified)
S08297
CIRCUIT DIAGRAMS
Transmission Retarder Controls With I6 — Allison WTEC Trans. Gen 4 (Cont.), p. 11
Figure 38 Transmission Retarder Controls With I6 — Allison WTEC Trans. Gen 4 (Cont.)
S08297
CIRCUIT DIAGRAMS
Drain Valve Wiring, p. 12

CHASSIS ACCESSORIES: DRAIN VALVE WIRING
FROM
IGN RELAY
(6309)
(CH 9,PG 5)
16GY
K39A
9850-24
14GY
N39A
43-A
42 DRAIN VALVE
RD
BN
43-B
14WH
N39-G
N11-GA
18WH
N11-GG
10WH
(9000A)
PLATFORM
GROUND
GSC2 PB30500, PC30500, RE30030

56878R 24JUN03 AE08-54922 12
Figure 39 Drain Valve Wiring
S08297
CIRCUIT DIAGRAMS
Fuel Filter Wiring System, p. 13

CHASSIS ACCESSORIES: FUEL FILTER WIRING SYSTEM
I6 ONLY FUEL
CHASSIS/ENG FILTER PREHEATER(6708)
9851
FEED FROM
STUD IGN SWITCH N19A K19A
(1F) RELAY 16GY 14GY
(1711-4) FUEL
K19C
K19GZ
FILTER
14WH PREHEATER
12PK
A13
A14D
6RD
10RD
A13A
14PK
A19
F16 F17 F20

12WH
K11-GJ
A A
(6347)
30A B 20A B 10A STARTER V8 ONLY
GROUND FUEL FILTER
(6704)
E 1
N19A K19A
16GY 16GY
F 2
N19C K19C
18GY 16GY
(2-H6)
PLATFORM
GND(1PG) (9851)
(2-H5)
18GY
A19C
TO IGN
WIF RELAY
12WH
A11-G
LIGHT (CH 2, PG 3)
(9) WATER
PROBE
KEY SWITCH
14GY
16GY
A19H
A19D
(1WP)
GND(20)
A97AC
16PK
18GY
A19A
(9)
1 5 A FUEL
85 B MSM 2 HEATER
30
(3115) (1FH)
18GY
A19K
87 A19-GD
A19-GC
3
18WH
18GY
A19E
18GY
18WH
A19F
A19-GB
A19-G
18WH
A 87 86 18WH
4 2
WIF CONN
A11-GM
14WH
A B C D E F G H
FUEL (3116)
HEATER
RELAY
(R5)
18WH
18GY
A19C**
A19-GB**
18WH
A19-G*
18GY
A19F*
18WH
A19G**
18GY
18GY
A19E**
A19F**
A11-GB
14WH
WIF JUMPER
* W/I6 ENGINE
(4PG) ** W/V8 ENGINE
A B C D
PLATFORM
GROUND
OUTPUT
PROBE
LAMP TEST
IGN
WATER-IN-FUEL
MODULE (V8 ONLY)
(16)
GSC2 PB30500, PC30500, RE30030

56878R 24JUN03 AE08-54922 13
Figure 40 Fuel Filter Wiring System
S08297
CIRCUIT DIAGRAMS
Antilock Brake System — Hydraulic, p. 14

CHASSIS ACCESSORIES: ANTILOCK BRAKE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SYSTEM-HYDRAULIC Continued
A13
(1711-4)
12PK IGNITION SW
RELAY
14PK
A13F
A A
F23 F22
(196-6)
10A 5A
B B
16TN
A28
(1500-CLUSTER)
TRACTION CONTROL (1101)
IND LT TRACTION CONTROL
SW (RED)
16GY
A94T
A B ON/OFF
3 2
ON/OFF
18WH
A62-GT
A94-GT
16WH
18GY
A94U
8+ 7-
A94W
18GY
18DKBL
12WH
A11-G
A62T
F6 A2 (2) DASH
CONNECTOR
(IPG)
(8-D) PLATFORM
N94W
N94U
18GY
18GY
GROUND
PANEL LIGHTS
FEED
(CH 8, PG 7)
(9508-13) (9508-8)
HCU HCM
GSC2 PB30500, PC30500, RE30030

56878R 25JUN03 AE08-54922 14
Figure 41 Antilock Brake System — Hydraulic
S08297
CIRCUIT DIAGRAMS
Antilock Brakes (4–Channel) W/Air Brakes W/Allison 2000 ICT Xmsn, p. 15

CHASSIS ACCESSORIES: ANTI-LOCK BRAKES (4-CHANNEL)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/AIR BRAKES W/ALLISON 2000 ICT XMSN
FEED STUD
(IF)
(CH 2,PG 2)
A14D
6RD
A11-GB
14WF
PLATFORM
GND (4P6)
A94-GA
10GY
16WH
A94
F34 A
F ABS
(377)
A94-GB
16WH
WARNING 30A B
A94-GA
16WH
A13J LIGHT
18PK
RELAY A94A
(284) 10GY
87A 2 1
30 86 30
1
3
87A
4 87 85 87
16GY
A94E
5 4 3
A13N ABS
16LPK
A13M
10GY
A94K
16PK POWER
5 85 2
86 RELAY
(283)
16TN
B
A28
N94H
16GY
10A F27 (2-B1)

16GY
A94B
A
10GY
N94K
TO (2-E5)
16PK
F22
A13C
A B
(CH2, PG3)
ABS
WARNING
16GY
A94H
LIGHT
N94KA
N94KC
N94KB
16GY
16GY
16GY
(297)
12PK
A13
TO IGN
SWITCH
RELAY
(1711-4)
(288) E3 B1 K2 K3
CURRENT
CURRENT
WARNING
BATTERY
DATA LINK
DATA LINK
HIGH
HIGH
12V
12V
12V
(350)
GSC2 PB30500, PC30500, RE30030

56878R 25JUN03 AE08-54922 15
Figure 42 Antilock Brakes (4–Channel) W/Air Brakes W/Allison 2000 ICT Xmsn
S08297
CIRCUIT DIAGRAMS
Allison 2000 (LCT) Transmission, p. 16
Figure 43 Allison 2000 (LCT) Transmission
S08297
CIRCUIT DIAGRAMS
Allison 1000/2000 Gen 4 Transmission, p. 17
Figure 44 Allison 1000/2000 Gen 4 Transmission
S08297
CIRCUIT DIAGRAMS
Allison WTEC Transmission Gen 4, p. 18
Figure 45 Allison WTEC Transmission Gen 4
S08297
CIRCUIT DIAGRAMS
Allison 1000/2000 Transmission Gen 4, p. 19
Figure 46 Allison 1000/2000 Transmission Gen 4
S08297
CIRCUIT DIAGRAMS
Antilock Brake System — Hydraulic Gen 4, p. 20
Figure 47 Antilock Brake System — Hydraulic Gen 4
S08297
CIRCUIT DIAGRAMS
Antilock Brake System — Hydraulic (Cont.), p. 21

CHASSIS ACCESSORIES: ANTILOCK BRAKE SYSTEM-
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. HYDRAULIC Continued
BNO1
TO REAR 11
DIAGNOSTIC & V94N(+) K97YC
TRUCK/MELROSE
PROGRAMABLE 14BK 18VT BN02
CONN(6011)
CONNECTOR 7
K97YB
(6010-H) 18VT
(CH 6,PG 3)
(6000-B3)
18BK 18BK
K98N(+)
2
16BK K97YA
14OR
18BK 18BK
1
1
(9851-K)
(9850-10)
RIGHT RIGHT
N98N(+) FRONT (292) REAR
(2) 16BK N97Y
WHEEL (295) WHEEL
16VT
SPEED SPEED
94J
16GY SENSOR SENSOR
E2
LEFT LEFT
FRONT REAR
97Y WHEEL WHEEL
18VT SPEED SPEED
B4
SENSOR SENSOR
94F
CONTINUED ON CH 7 PG 21
16GY
E1
94H
16GY
G4
94K
16GY
18BK
18BK
18BK
18BK
E5
1 2 1 2
(289) (293)
98N(+)
14BK D4
IN LINE HVC
POWER CONN (1H)
N94A N94K N94F N94J N94LF(L) N94RF(L) N94RR(H) N94LR(L)

8RD 16GY 16GY 16GY 16OR/WH 16YL/WH 16DKBL/WH 16OR/WH
N94-G N98P(+) N94H N94C N94RF(H) N94RR(L) N94LR(H)
N94LF(H) 16DKBL/WH
8WH 16BK 16GY 16GY 16GY/WH 16YL/WH 16GY/WH
(258) A B 5 1 7 14 15 2 11 23 10 22 20 8 9 21
(279)
RELAY GROUND
BAT POWER
WARNING LAMP
WARNING LAMP
RR SENSOR, LOW
RF SENSOR, LOW
LR SENSOR, LOW
LF SENSOR, LOW
RR SENSOR, HIGH
RF SENSOR, HIGH
LR SENSOR, HIGH
LF SENSOR, HIGH
IGNITION FEED
WHEEL SLIP IND

BRAKE SWITCH INPUT
(MOTOR & LOGIC)
(GROUND)
(ALDL) DATA LINK
GROUND
HYDRAULIC ANTILOCK BRAKE CONTROL MODULE (ECU)
U00GSC2 PB30500, PC30500, RE30030

56878R 12JUN03 AE08-54922 21
Figure 48 Antilock Brake System — Hydraulic (Cont.)
S08297
CIRCUIT DIAGRAMS
Brake System — Hydraulic, p. 22

CHASSIS ACCESSORIES: BRAKE SYSTEM (HYD)
CRANKING MOTOR
SOLENOID (CH 2,PG 1-2)
STOP LIGHT
SWITCH (209) IGN BATT
FEED FEED
N90-FL
(HALL EFFECT)
14GY
(CH 2,PG 3) (CH 2,PG 1-2)
(209-A)
10RD
A14A
A13A
14PK
(209-C)
N90FA
18GY
N90B
8GY
18WH
N90-G
F19 F20 F18

(2-A6) (209-B) F12 A
A
(2-B1) (2-B2)
16OR
N70C
B 10A B
10A
18GY
A90B
N11-GB
10WH
(2-A7)
10GY
A90A
16RD
A70B
10GY
A90
16GY
A90T
18RD
A70C
F2 A70D
A
B STOP E 16RD B
10A LIGHT 86 30
A90U B RELAY
18GY (R4)
85
A 87
86
A70-G
18WH 85 87 A
18GY
A90X
TO BRAKE/CRUISE TO CONN D C A
87
INTERFACE RELAY C A97Y

(2-B4)
(CH 9,CH 3) 18VT
A97DK (CH 7,PG 16)
16RD
A70A
16VT D
E
30
87
A
A90F
18GY
BRAKE (80-B) (80-A)
RELAY BODY
PUMP (R3) BLOCKING BUILDER
CONTROL DIODES CONN
RELAY (169)
(R1) (80-C) (CH 10,PG 28)
E
B A90J
30 86
16GY
TO AUDIBLE (25-A)
18GY
A90C
87
A 87 85 ALARM A90NA
16GY
A90H
D C A (211) 16GY
(CH 6,PG 2)
(25-B)
12GY
16GY
A90S
A90E
TO IGN (12-8) (12-9)

A28C A90N
18GY
A90D
RELAY
A90M
16GY
16TN 16GY
(CH 2, PG 3)
(2-D1)
BRAKE WARNING
LIGHT
12GY
N90S
A90L A B C D E F G H J K
16GY
(88-C)
16GY
PLATFORM
A90K
11-G 11-GB 11-GD MONITOR

GROUND 12WH 14WH 16WH MODULE
(2-B5) N90K (86)
16GY
12GY
N90S
(88-D) (91-B) (91-A) (763-A)

N90K1 N90L
14GY 16GY
PUMP FLOW
MOTOR DIFFERENTIAL
PRESSURE SWITCH
(1F) (763-B)
SWITCH (91)
N90-G
16WT
(88-B) (2-A5)
N90Q N90Q N90Q
14GY 14GY 14GY
GSC2 PB30500, PC30500, RE30030

56878R 25JUN03 AE08-54922 22
Figure 49 Brake System — Hydraulic
S08297
CIRCUIT DIAGRAMS
Fuller Manual Transmission, p. 23
Figure 50 Fuller Manual Transmission
S08297
CIRCUIT DIAGRAMS
Park Brake Lift Interlock, p. 24
Figure 51 Park Brake Lift Interlock
S08297
CIRCUIT DIAGRAMS
ABS6 — Bendix Air, p. 25

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
CHASSIS ACCESSORIES: ABS6-BENDIX AIR
(292)
RIGHT
INPUT 4 16YL/WTS 18BK
2 FRONT
WHEEL
OUTPUT 8 16DKBL/WTS 18BK SPEED
1 SENSOR
J1708A 5 N3BB+
18DKBL
J1708B
1 N3BB-
18GY
J1939_HI 6 N5DB+
18YL
J1939_LO 2 N5DB-
ABS6-ANTILOCK BRAKE CONTROL MODULE (ECU)
18GN
F27
(2-B2) 10A
N94KG A94KG A13C TO IGN
IGNITION 9
16GY 18GY 16PK SWITCH RELAY
A B
(CH2,PG3)
TO RETARDER
OVER TEMP LIGHT
(925)
(288X1)
ABS
(CH7,PG10)
WARNING
LIGHT
(297)
A B
A13J A94AB
F 18PK 16GY
A94E
A94-GA
16GY
16WT
87A 30
ABS
A13N** A11-GB 3 1
16PK 14WH
WARNING
A28 4 87 LIGHT
16TN
RELAY
2
(284)
86
(4PG) 5
85
IGN RELAY PLATFORM
(CH2,PG3) GROUND FEED
STUD
(2-E5) (1F)
ABS A94H
12 N94H
WARNING 16GY
16GY
LAMP
F34
30A
N94K A94K A94 A14D
BATTERY 14
12GY 12GY 10GY 6RD
(2-B1)
B A
INPUT 3 16OR/WTS 18BK LEFT

2 FRONT
WHEEL
OUTPUT 7 16GY/WTS 18BK SPEED
1
SENSOR
15 N11-G (289)
12WH
FRAME
GROUND
(9000)
MBC3 PB30500, PC30500, RE30030

50337Y 17SEPT04 AE08-54922 25
Figure 52 ABS6 — Bendix Air
S08297
CIRCUIT DIAGRAMS

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHASSIS ACCESSORIES: ABS6-BENDIX AIR
(352)
18BK 16DKBL/WH 4 OUTPUT

1
18BK 16YL/WH 3 INPUT

2
RIGHT
REAR 16LTGN/WH 16 SOURCE
WHEEL ATC
SPEED SOLENOID
SENSOR (9550)
16LTBL/WH 17 HOLD
C
TN/WH
TCV-DA 7
16TN 2
16VT/WH 18
RIGHT REAR EXHAUST
A
MODULATOR
VALVE B
PK/WH
1
TCV-DA-CNN 13
(354) 16PK
16RD/WTS 13 SOURCE
16BN/WTS 7
C

HOLD
16BK/WTS 8 EXHAUST
A
LEFT FRONT
MODULATOR
B
VALVE
(35X3)
(290)
(350X2)
16LTBL/WTS 9 HOLD
C
16VT/WTS 10 EXHAUST
A
RIGHT FRONT
B
MODULATOR
VALVE
(291) 16LTGN/WTS 14 SOURCE
HOLD
16BN/WH 11
C
LEFT REAR
MODULATOR 16BK/WH 12
EXHAUST
A
VALVE
(353) B
16RD/WH 15 SOURCE
LEFT
18BK 16OR/WH 1 INPUT
REAR 2
WHEEL
SPEED 18BK 16GY/WH 2 OUTPUT
SENSOR 1
(351)
MBC3 PB30500, PC30500, RE30030

AE08-54922 26
50337Y 17SEPT04
S08297
CIRCUIT DIAGRAMS
Park Brake and Lift Interlock, p. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHASSIS ACCESSORIES:PARKBRAKE AND
LIFT INTERLOCK
BUILT AFTER DEC. 26TH 2004

FROM IGNITION RELAY
(CH 2, PG 3)
A13 PARK BRAKE

12PK PRESSURE SWITCH
NORMALLY CLOSED
A13IP
14PK CONN
168
A44M
F29 16GY
5 AMP
A44L A44G
16GY 16WH
A44PG
A44P 16WH
16GY
PLATFORM
BODY BUILDER
CONN GROUND
A B CONN 3126 3 2 4 5 1
996M
PARK BRAKE
INTER LOCK A44PG
SOLENOID 18WH
JUMPER
2
K#114 HARNESSES
18WH 9
WTEC XMSN
K#155 K#155
CONTROLLER 11
18LTGN 2 18LTGN
CONN 7202
K#161 K#161A
31
18YL 18YL 1
BODY BUILDER CONN 7966
21
K#121
18WH 8
LCT XMSN
K#111 K#111
CONTROLLER 11
18LTGN 6 18LTGN
CONN 7305
K#128
28
18YL 1
U00GSC2 PB30500, PC30500, RE30030
59478B 22OCT04 AE08-54922 27
Figure 54 Park Brake and Lift Interlock
S08297
CIRCUIT DIAGRAMS
Allison WTEC XMSN Gen 4 for Clean Power, p. 28
Figure 55 Allison WTEC XMSN Gen 4 for Clean Power
S08297
CIRCUIT DIAGRAMS
Allison 1000/2000 XMSN Gen 4 for Clean Power, p. 29
Figure 56 Allison 1000/2000 XMSN Gen 4 for Clean Power
S08297
CIRCUIT DIAGRAMS
1.8. LIGHT SYSTEMS (CHAPTER 8)

Back-Up Light System Allison Gen 4, p. 1
Figure 57 Back-Up Light System Allison Gen 4
S08297
CIRCUIT DIAGRAMS
Headlight System With Douglas Turn Signal Switch (Tilt Column), p. 2

LIGHT SYSTEMS: HEADLIGHT SYSTEM W/DOUGLAS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE T/S SWITCH (TILT COLUMN)
FEED STUD
(1F)
(CH 2,PG 1 & 2)
A14D
6RD
TO PANEL
F15 LIGHT FEED
10RD
A14C
(8-C)
(CH 8,PG 7)
20A
F14 A50
12YL
10A
A62B
A50C 18DKBL
12YL
A50A
12YL
5 7
HEAD
2
PARK
HEADLIGHT
SWITCH
1 3 4 6 8 (23)
A62-GG
TO PANEL LIGHT 18WH
14BN
A58
A62
FUSE 16DKBL A51
(F21) 14YL
(CH 8,PG 6)
FRONT END A51B
BODY BUILDER 14YL
A11-GA
14WH
CONNECTOR (4-C)
(169-H)
14YL
(2PG)
PLATFORM
GROUND
DIMMER
LO HI SWITCH
(4)
(PART OF TURN SIGNAL SWITCH)
14YL
14YL
(4-B) (4-A)
HIGH BEAM
INDICATOR
14YL
14YL
A53
A52
A66C
11-4 11-2 A28-G
A52A
TO DRL MODULE 14YL 18YL 18WH
(165)
A66E
(CH 8,PG 4) 16YL
A53B
14YL
A52B
14YL
12WH
A11-G
170-C 170-D
FRONT END (IPG)

BODY BUILDER PLATFORM
CONNECTOR GROUND
(170)
GSC2 PB30500, PC30500, RE30030

56878R 24JUN03 AE08-54923 02
Figure 58 Headlight System With Douglas Turn Signal Switch (Tilt Column)
S08297
CIRCUIT DIAGRAMS
Headlight System With International Turn Signal Switch (Stationary Column), p. 3

LIGHT SYSTEMS: HEADLIGHT SYSTEM W/INTERNATIONAL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE T/S SWITCH (STATIONARY COLUMN)
FEED STUD
(1F)
(CH 2,PG 1 & 2)
A14D
6RD
A14C
10RD
F14 F15 FTP & LTD CONTROL

A
A (PART OF TURN SIGNAL SWITCH)
(FTP IS N.O. & LTD IS SPST SWITCH)
10A B B 20A
A50
12YL
6 A C B
HEADLIGHT
A50C A51-G
A50A
12YL
SWITCH (23) 18WH
12YL
A50B A51C
TO PANEL
12YL 16YL
5 7 A62B LIGHT FEED
HEAD
2
PARK
18DKBL (8-C) A51D

18YL
(CH 8,PG 6)
1 3 4 6 8
A51E
18YL
A62 A58
16DKBL 14BN A51
14YL
A62-GG
TO 18WH
PANEL BODY
LIGHT BUILDER
FUSE CONN A51A
(F21) (169-H) 16YL
(CH 8,PG 7)
A51F TO PANEL
30 86 16YL LIGHT FUSE
86
(F21-A)
30
87 (CH 8,PG 7)
A 87 85 LIFT 87
TO DIM A 87 85
FLASH RELAY
A52D
TO PASS 14YL (100)
RELAY A52C
(101) 14YL
A53A
14YL
11-4 11-2
A52A A28-G
18YL 18WH
A66E HI-BEAM
TO DRL 16YL INDICATOR
MODULE A66C A11-GBA
14WH
(165) 14YL
(CH 8,PG 4)
A53B A52B (2PG)

14YL 14YL PLATFORM
170-D GROUND
170-C A11-G
12WH
BODY BUILDER
CONN (170) (IPG)
PLATFORM
GROUND
GSC2 PB30500, PC30500, RE30030

56878R 14JUN03 AE08-54923 03
Figure 59 Headlight System With International Turn Signal Switch (Stationary Column)
S08297
CIRCUIT DIAGRAMS
Daytime Running Lights With Douglas or International Turn Signal Switch, p. 4

LIGHT SYSTEMS: DAYTIME RUNNING LIGHTS W/DOUGLAS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE OR INTERNATIONAL T/S SWITCH
(IF)
BATTERY
FEED STUD
FROM IGN
A14D SWITCH
6RD (ACC) (20-C)
(CH 2,PG 3)
A66
12YL A12
14LTBL
A19
10RD
F6 A12B F7 F8
F5 A F17 A A 14LT BL
A F16
10A B B B B 10A
TO FRONT END
BODY BUILDER
CONNECTOR
(170-A)
A66A
16YL A66B
16YL
USA DRL
MODULE
(165)
A64A
18YL A
TO A66C
DIMMER 14YL B
SWITCH A66E
16YL C
(CH 8,PG 2-3)
A66-G
16WH D
E
F
A66B
16YL G
A66A
16YL H
A11-GB
14WH
(4PG)
PLATFORM
GROUND
GSC2 PB30500, PC30500, RE30030

56878R 24JUN03 AE08-54923 04
Figure 60 Daytime Running Lights With Douglas or International Turn Signal Switch
S08297
CIRCUIT DIAGRAMS
Stoplight Switch With Air Brakes, p. 5
Figure 61 Stoplight Switch With Air Brakes
S08297
CIRCUIT DIAGRAMS
Panel Lights, p. 6

LIGHT SYSTEMS: PANEL LIGHTS
TO LIFT-TO- TO HEADLIGHT
A51F
DIM RELAY 16YL SWITCH
(100) (CH 8,PG 2)
(CH 8,PG 3) F21 5A
A62
16DKBL
B A
16DKBL
A62A
A62B
18DRBL
(22-A)
BL
PARK
PANEL LIGHTS
DIMMER CONTROL
(22) (22-B)
BK A62-GD
18WH
YL
(22-C) A62L D53
BLOCK 18DKBL TO CRUISE/
THROTTLE
PANEL
16DKBL
SWITCHES
A62H
LIGHT A62M
18DKBL (CH 9,PG 3)
FEED
(8)
A11-GA
14WH
TO BODY BUILDER
A62J A62C
CONN (169-C) 16DKBL 18DKBL CENTER
(11-1) CLUSTER
AUTO (7-A) A62E
18DKBL
PLATFORM
A62D
XMSN 18DKBL (391-8)

LIGHT GROUND
(392-8) (2PG)
(7)
(12-1)
(7-B)
A187
18YL
RIGHT
CLUSTER
18DKBL
A62-GE
(377-B)
TO
ABS/ALLISON
INTERCONNECT
(377) (11-11)
(CH 7,PG 5,16)
(12-10)
A62-GB
18WH
A62-GC
18WH
A11-G (1PG)
12WH
PLATFORM
GROUND
GSC2 PB30500, PC30500, RE30030

PART NO.
RELEASE NO.
56878R
DATE
24JUN03 AE08-54923
SHEET
06
Figure 62 Panel Lights
S08297
CIRCUIT DIAGRAMS
Daytime Running Lights with Engine Running Only, p. 7
Figure 63 Daytime Running Lights with Engine Running Only
S08297
CIRCUIT DIAGRAMS
Back-Up Light System, p. 8

LIGHT SYSTEMS: BACK-UP LIGHT SYSTEM
FROM
IGNATION
W/FULLER SW RELAY
(1711-4)
MANUAL XMSN (CH 2,PG 3)
12PK
A13
A13H
14PK
F24
F25
A
10A B 10A
16OR
A71
(2-C5)
N71
18OR
(9850-3)
16OR
K71
BACK UP
SWITCH
(304)
C
16OR
K71A
(9850-4)
16OR
N71A
(2-G5)
18OR
A71A
FRONT END
BODY BUILDER
CONNECTOR
(169-D)
U00GSC2 PB30500, PC30500, RE30030

56878R 24JUN03 AE08-54923 08
Figure 64 Back-Up Light System
S08297
CIRCUIT DIAGRAMS

DAYTIME RUNNING LIGHTS WITH
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ENGINE RUNNING ONLY
CONDITION: ENGINE RUNNING

ALTERNATOR FEED
ALTERNATOR
(LEECE NEVILLE) TO START
RELAY
B G CH9_04
AC1 AC3
AC2
2DRL
66FB
16YL
14RD
3A 20A
66DRF
66FA
14YL
16YL
2 1
85 30
DRL
87
A
RELAY
86 87 (162)
5 4 3
66FF
16YL
66B TO TAILIGHT
16BN
CONN (300)
66GDR
18WH
16YL
66F
PLATFORM DRL DRL MODULE

CONNECTOR (200) CONNECTOR (170)
64A
A 16YL A
66C
B 14YL B
66E
C 16YL C
66-GA 66GC
D 16WH 16WH D
E E
F F
G G
66A
H 14YL H
U00L788 PB30500, PC30500, RE30030

59829N 19AUG05 AE08-54923 09
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DAYTIME RUNNING LIGHTS WITH

ALTERNATOR FEED
TO START
RELAY
CH9_04
ALTERNATOR
(DELCO)
2DRL
66FB
16YL
14RD
B R
G
3A 20A
66DRF
14YL
66-FA
16YL
2 1
85 30
DRL
87
A
RELAY
86 87 (162)
5 4 3
16YL
66-FF
66B TO TAILIGHT
16BN
CONN (300)
66GDR
18WH
16YL
66F

64A
A 16YL A
66C
B 14YL B
66E
C 16YL C
66-GA 66GC
D 16WH 16WH D
E E
F F
G G
66A
H 14YL H
U00L788 PB30500, PC30500, RE30030

59829N 19AUG05 AE08-54923 10
S08297
CIRCUIT DIAGRAMS
1.9. ELECTRONIC ENGINES (CHAPTER 9)

Electronic Engine Controls, p. 1
Figure 67 Electronic Engine Controls
S08297
CIRCUIT DIAGRAMS
Accelerator, BAP and ATS Systems, p. 2

ELECTRONIC ENGINES: ACCELERATOR, BAP & ATS SYSTEM
AIR TEMP SENSOR

A B
6703
K97B
16VT
5
IDM2(6011)
K97S
16VT
ECM2(6020)
24
APS/IVS
(382)
ECM2(6021)
B G2
A
K99B K99B N99B A99B

18 16VT 16VT 16PL 18VT
G H1
B
K97D K99A N99A A99A

24 18VT 16PL 16PL 18VT
H F3
C
K97 K99C5V N99C5V A99C5V

4 16VT 18PL 18PL 18VT
J C2
D
K99D K99D N99D A99D

12 18PL 18PL 18PL 18VT
K97CD
K97BL
E
K97Z
18VT
18VT
18VT
9851 2
F
A99E
18VT
F1 E2 H1 6000
V97CD
V97BL
18VT
18VT
V97Z
18VT
2 1 3 6730 TO IGNITION
RELAY 1711
CH 2,PG 3
2
3
BAP SENSOR
GSC2 PC30500, PB30500, RE30030

56878R 04JUN03 AE08-54924 02
Figure 68 Accelerator, BAP and ATS Systems
S08297
CIRCUIT DIAGRAMS
Cruise Control and Electronic Hand Throttle System, p. 3
Figure 69 Cruise Control and Electronic Hand Throttle System
S08297
CIRCUIT DIAGRAMS
Control Box System with Allison 3060 and 2000, p. 4
Figure 70 Control Box System with Allison 3060 and 2000
S08297
CIRCUIT DIAGRAMS
Control Box System (Cont.), p. 5
Figure 71 Control Box System (Cont.)
S08297
CIRCUIT DIAGRAMS
Engine Brakes with WTEC III Transmission and I6 Engine, p. 6

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE BRAKES W/WTEC III XMSN & I6 ENGINE
TO PLATFORM
GROUND
(CH 7, PG 5)
18GY
A24-G
ENGINE BRAKE
ON/OFF SWITCH
(3118)
18GY
A24B
5 2
ENGINE BRAKE
LEVEL SWITCH
(3117) 4 6 1 3
18GY
18GY
A24D
A24C
ABS/ALLISON
E H
INTERCONNECT
(377)
TO MSM2
(3115)
(CH 6, PG 4)
U00VTT1 PB30500, PC30500, RE30030

56878R 25JUN03 AE08-54924 06
Figure 72 Engine Brakes with WTEC III Transmission and I6 Engine
S08297
CIRCUIT DIAGRAMS
Exhaust Brakes with WTEC III Transmission and I6 Engine, p. 7

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EXHAUST BRAKES W/WTEC III XMSN & I6 ENGINE
TO PLATFORM
GROUND
(CH 7, PG 5)
18GY
A186
18GY
A24A
EXHAUST BRAKE
SWITCH
(1102)
18GY
A24B
18GY
18GY
A24D
A24C
TO ABS/ALLISON
INTERCONNECT E H
(377)
TO MSM2
(3115)
(CH 6, PG 4)
U00VTT1 PB30500, PC30500, RE30030

56878R 25JUN03 AE08-54924 07
Figure 73 Exhaust Brakes with WTEC III Transmission and I6 Engine
S08297
CIRCUIT DIAGRAMS
Control Box System with Fuller Manual Transmission, p. 8
Figure 74 Control Box System with Fuller Manual Transmission
S08297
CIRCUIT DIAGRAMS
Electronic Engine Controls for Clean Power, p. 9

ELECTRONIC ENGINES CONTROLS FOR CLEAN POWER
ECM2 CLEAN ECM

IDM2 POWER GND NEGATIVE BATTERIES
(6011) (6323) (9260)
K97-GA K97-G N97-G N97-G - +

1 12WH 10WH
10WH C 10WH
B
N14BE
K97-GM
8RD
4 16WH K97X N97AA N97BA
10VT 10VT 10VT
A A
K97TA
12 N97AB
10PL K97HA N97BC
10VT 10VT 10VT B A N14AY
C C
8 10RT
ECM
6
K97LC ENGINE ECM
16VT ENG/ POSITIVE
FEED FUSE
CNTL (9261)
K97M 40A(9254)
9
18VT BOX
L3 K1
(6000)
10
B A N14BD
10RP
V97X
12VT
ENGINE ECM
FEED FUSE 40A
(9258)
V97HB
12VT
R11-1 R11-2
K97-GW
K97-GV
16WH
16WH
R8-3 R8-4 R8-5 30 85
87A 87 86
87A 87 86
85 R11-3 R11-4 R11-5

ECM2 30
(6020) R8-1 R8-2
IDM2 V97JA
6 POWER 16VT
V97LA
18VT
(6006) ECM
POWER
7
(6005)
18VT
V97J
A1
D2
K97LA
18VT
E1
K97J
5 18VT
G1
K97C K97UA
3 18VT 18VT
H5 FIC
4 3
K97AZ* V97HW
18VT C1 EER 14VT
C4
K97AZ** 20A
18VT
K97F K97H 6 5 V97LD
1 16VT 1DM 14VT
16VT B3
H3 10A
2 K97ZA 7 8
V97H
16VT
B4 ECM 14VT
10A
ENG/CNTL FIB
ECM2
BOX
(6021) V97AU
1 2 FROM
(6000) V13Z
18VT IGNITION IGNITION S/W
A1
10A
F1A
* FOR 1-6 ENGINE ONLY

** FOR V8 ENGINE ONLY
U00K640 PC30500, PB30500

59799A 30MAY05 AE08-54924 09
Figure 75 Electronic Engine Controls for Clean Power
S08297
CIRCUIT DIAGRAMS
Control Box System for Clean Power Allison Gen 4, p. 10
Figure 76 Control Box System for Clean Power Allison Gen 4
S08297
CIRCUIT DIAGRAMS
Increase Engine Idle Speed with AC On, p. 11

ELECTRONIC ENGINE: INCREASE ENGINE IDLE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SPEED WITH AC ON
AC IDLE UP AC IDLE UP
DIODE PRK BRK SW
BDY BLDR
ASSY (6200)
(6202)
(6201)
A97ACA A A97ACC
A
16VT C 16VT
A97ACB B C
B
16VT A97ACD
16VT
D
A97ACF
FROM (CH 7, PG 10)
16VT
R4-E R4-B
30 86
AC IDLE UP
RELAY
87A
(R4)
87 85
R4-D R4-A
A97-GN A11-GA
A97ACE
16WT
16VT
14WH
DASH
CONNECTOR
(2-D2)
N97ACE
16VT
CHASS/ENG
CONNECTOR
(9850-20)
K97ACE
16VT
ECM2 CONN
(6020)
K97ACH
16VT
14
K97ACG
16VT
19
U00DPR3 CIRCUIT DIAGRAM, PB30500, PC30500, RE30030

60540L 18AUG06
AE08-54924 011
Figure 77 Control Box System for Clean Power Allison Gen 4
S08297
CIRCUIT DIAGRAMS
1.10. CONNECTOR COMPOSITES (CHAPTER 10)

Fuse Block Connections, p. 1
Figure 78 Fuse Block Connections
S08297
CIRCUIT DIAGRAMS
Fuse Block Connections (Cont.), p. 2

CONNECTOR BODY COMPOSITES: FUSE BLOCK CONNECTIONS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE Continued
FUSE BLOCK CONNECTIONS

(LOCATED IN BODY ELECTRICAL PANEL)
(1)
HAZZARD
FLASHER
F35
TURN/
B
A
A F26 F13
B
(A14A)
B
A
F34 F25 F12
A
A
MINATURE RELAY FUNCTION AND WIRING GUIDE C

(A13H) E
F24 F11
D
B
R6
RELAY SCHEMATIC
F33
30 86 B
F23 F10
A
87
87 (A13F) A12A A
A 85 C
E
B
ENERGIZING COIL
F22 F9 D
R5
NORMALLY CLOSED F32
NOTE: FUSE BLOCK SHOWN FROM CABLE

CONTACT
86 (A12)
B
A
30 87
F21 F8
COMMON NORMALLY OPEN
CONTACT CONTACT A
INSERTION AND BUS BAR SIDE.

B
87A
C
ENERGIZING COIL E
85 F31 D
R4
F20 F7
TYPICAL RELAY(INSERTION END)
A
A12B B
(A13A)
F19 F6
B
A A 85 A
C C F30 W/HYD C
E E E
D D 87 BRK
D
F18 F5
A
R3
87A A66
30
B B 86 B
B

CONNECTOR SOCKET CONNECTOR SOCKET F17 F4
F29 A
CABLE INSERTION END RELAY(INSERTION END) (A19) C
E
A
D
F16 F3
R2
B
B
F28
F15 F2 A
A
C
E
---BUS BAR
(A14C) D
R1
F14 F1
B
B
B
F27
STANDARD BUS BAR CONFIGURATION IS SHOWN

(THIS CONFIGURATION MAY VARY SLIGHTLY WITH SPECIAL EQUIPMENT OPTIONS)
GSC2 PB30500, PC30500, RE30030

56878R 02JUL03 AE08-54925 02
Figure 79 Fuse Block Connections (Cont.)
S08297
CIRCUIT DIAGRAMS
Fuse/Circuit Breaker Chart, p. 3
Figure 80 Fuse/Circuit Breaker Chart
S08297
CIRCUIT DIAGRAMS
Connector Composites (1A), (1B), (1C), p. 4
Figure 81 Connector Composites (1A), (1B), (1C)
S08297
CIRCUIT DIAGRAMS
Connector Composite (2A), p. 5
Figure 82 Connector Composite (2A)
S08297
CIRCUIT DIAGRAMS
Connector Composite (2F), p. 5A

CHAPTER 10
CONNECTOR BODY COMPOSITES: CONNECTOR BODY
COMPOSITES (MATING END VIEW) Continued
CAV CIRCUIT GAUGE COLOR TERMINAL

A4 N40 18 GY 1661212C1
A5 N90F * 16 GY 1661212C1
A5 N94CT ** 16 GY 1661212C1
DASH CONNECTOR
(2F) A6 N90D 12 GY 3541022C1
A7 N90E * 16 GY 1661212C1
(LOCATED ON RIGHT A7 N94FT ** 16 GY 1661212C1
SIDE OF PLATFORM) B4 N97Y 18 VT 1661220C1
B5 N90H 18 GY 1661220C1
B6 N97AE 18 PL 1661220C1
7 6 5 4 B7 --- --- --- ---
C4 N85C 16 GY 1661222C1
A
C5 N71 18 OR 1661220C1
B
C6 N36 18 TN 1661212C1
C
D C7 --- --- --- ---
D4 N97N 18 PL 1661229C1
E
D5 N24 18 GY 1661220C1
F
D6 --- --- --- ---
G
H D7 --- --- --- ---
E4 --- --- --- ---
E5 N94H * 18 GY 1661220C1
E5 N94H ** 16 GY 1661222C1
E6 --- --- --- ---
CONNECTOR - 1661194C91
CONNECTOR E7 --- --- --- ---
BODY LOCK - 1661207C1 F4 N31A 18 TN 1661220C1
F5 N26 16 TN 1661222C1
F6 N94U 18 GY 1661212C1
F7 --- --- --- ---
* W/HYD BRAKES G4 N90P 18 GY 1661229C1

** W/AIR BRAKES G5 N71A 16 OR 1661222C1
G6 N17 18 PK 1661220C1
G7 --- --- --- ---
H4 --- --- --- ---
H5 N19A 16 GY 1661220C1
H6 N19C 18 GY 1661212C1
H7 --- --- --- ---
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 05A
Figure 83 Connector Composite (2F)
S08297
CIRCUIT DIAGRAMS
Connector Composites (4), (6), (7), (8), (9), (11), (12), p. 6

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COMPOSITES (MATING END VIEW) Continued
DIMMER SWITCH HEADLIGHT DIMMER AUTO XMSN LIGHT

(4) (6) (7)
(LOCATED BEHIND INSTR PANEL)
(LOCATED ON LEFT SIDE (LOCATED ON LEFT SIDE
OF STEERING COLUMN) OF STEERING COLUMN)
PLATFORM HARNESS
PLATFORM HARNESS XMSN LIGHT PIGTAIL
PLATFORM HARNESS DIMMER PIGTAIL
A51B
A51D
C
A A62 A
A53 B A51-G B
A
A B A62-GE B
A51E
A52
CONNECTOR - 1661198C1 TERMINAL - 1661262C1 CONNECTOR - 0587568C91
TERMINAL - 1661209C1 CONNECTOR - 0587567C91
TERMINAL - 0587575C1 TERMINAL - 0587577C1
CABLE SEAL - 1652325C1 CABLE SEAL - 1652325C1
PANEL LIGHTS JUNCTION BLOCK

(8) FUEL FILTER WIF
(LOCATED BEHIND INSTR PANEL)
PLATFORM HARNESS
IND LIGHT
(9)
A62J (LOCATED BEHIND INSTR CLUSTER)
F A
A62H
PLATFORM HARNESS
A62L A187
E B
A62M A62E
A19F
A19-G
A62B
A62C D C
A62D
CONNECTOR - 0892136C1 CONNECTOR - 2001688C1

TERMINAL(18AWG) - 0879630R1 TERMINAL - 2001704C1
TERMINAL(18+18AWG) - 0879632R1
TERMINAL(16+16AWG) - 0879633R1
CAVITY CIRCUIT # CAVITY CIRCUIT #

CENTER 1 A62C 10 A28B
INSTRUMENT CLUSTER 2 A28-G 11 A62-GB
GREEN (11)
3 A36 12 A57B
MAIN CAB
4 A52A 13 ---
17 10 5 --- 14 ---
9 1 6 A56B 15 ---
7 A98E(+) 16 ---
CONNECTOR - 1661602C1 8 --- 17 ---

TERMINAL - 1661598C1
9 A98F(-)
RIGHT CAVITY CIRCUIT # CAVITY CIRCUIT #

INSTRUMENT CLUSTER
1 A62D 10 A62-GC
NATURAL (12)
2 A31A 11 ---
MAIN CAB 3 --- 12 A26
4 A28D 13 A28A
17 10
5 A18-G 14 A29/35
9 1
6 A97AA 15 A97T
CONNECTOR - 1661601C1 7 A125 16 ---

8 A28C 17 **A44
** W/HYDRAULIC BRAKES 9 A40A/**A90N

PB30500, PC30500, RE30030
GSC2
56878R 08JUL03 AE08-54925 06
Figure 84 Connector Composites (4), (6), (7), (8), (9), (11), (12)
S08297
CIRCUIT DIAGRAMS
Connector Composites (13), (20), (22), (23), (25), p. 7

TURN SIGNAL FRONT KEY SWITCH

(13) (20)
(LOCATED ON LEFT SIDE OF STEERING COLUMN)
PLATFORM HARNESS
MAIN CAB COLUMN JUMPER
A57A
A57A E A15B
A57
A F
F A
B E A56A A
E B D F
C D
D C
A56 A17A
C B
A55A/A60 A12
A13E
TERMINAL - 1661209C1 TERMINAL(16AWG) - 1661213C1 CONNECTOR - 0293347C1
TERMINAL(16+16AWG) - 1661214C1 TERMINAL(16AWG) - 0879633R1
TERMINAL(14AWG) - 0188396R1
TERMINAL(10AWG) - 1660025C1
PANEL LIGHTS
(22)
(LOCATED BEHIND INSTRUMENT PANEL)
PANEL LIGHT
PLATFORM HARNESS DIMMER PIGTAIL
A62H
C YL
A62-GD B BK
A BL
A62A

HEADLIGHT SWITCH (23)

(LOCATED BEHIND INSTRUMENT PANEL, LEFT SIDE) BRAKE WARNING LIGHT BLOCKING DIODE
(25)
PLATFORM HARNESS
7 8 (LOCATED LEFT OF STEERING WHEEL BRKT)

PLATFORM HARNESS
CAVITY CIRCUIT # DIODE ASSEMBLY
A90NA
1 A62
4 1 2 A50A
3 A58
5 2 4 ---
5 A50C
6 3 6 A51
A90M
7 A62B
8 A62-GG A90N
DIODE
CONNECTOR - 872291R1
CONNECTOR - 2009385C1 TERMINAL(16+16AWG) - 0879633R1 DIODE ASSEMBLY
TERMINAL 1-6 (16AWG) - 1661226C1 TERMINAL(16,14AWG) - 0188396R1 PART NUMBER - 0467404C91
TERMINAL 1-6 (12,10AWG) - 1661227C1
GSC2 PB30500, PC30500, RE30030

56878R 08JUL03 AE08-54925 07
Figure 85 Connector Composites (13), (20), (22), (23), (25)
S08297
CIRCUIT DIAGRAMS
Connector Composites (37), (37F), (42), (43), (43M), p. 8
Figure 86 Connector Composites (37), (37F), (42), (43), (43M)
S08297
CIRCUIT DIAGRAMS
Connector Composites (64), (69), (74F), p. 8A

CHAPTER 10
RECTIFIER ASSY
(64)
(LOCATED ABOVE ACCELERATOR PEDAL)
RECTIFIER DIODE ASSY
WARNING LIGHT HARNESS
A31-GC
A31-GB
DIODE ASSY - 0467404C91

CONNECTOR - 0872291R1
TERMINAL(18AWG) -
0879630R1
FUEL FILTER WARN

LIGHT
(LOCATED IN CLUSTER
(69)
(LOCATED IN CLUSTER)
PLATFORM HARNESS
A19J A19B
AIR DRYER
CONNECTOR
(74F)
BK A
BK B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K39B 16 GY 0587577C1 1652325C1
B K39-GA 16 WH 0587577C1 1652325C1
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 08A
Figure 87 Connector Composites (64), (69), (74F)
S08297
CIRCUIT DIAGRAMS
Connector Composites (75), (78), (79), (80), (82), (86), p. 9

AIR DRYER STOP LIGHT SWITCH

(75) W/AIR BRAKES
(LOCATED ON RIGHT FRAME RAIL) (78)
(LOCATED LEFT FRONT UNDER INSTRUMENT PANEL)
PLATFORM HARNESS
AIR DRYER HARNESS
A70C
39-GA B
D
B
A
39 A
C
A70B
CONNECTOR - 1673790C1 TERMINAL(16AWG) - 1661875C1
TERMINAL(14AWG) - 2033816C1 MATES W/BRAKE SWITCH
BRAKE MODULE DIODES

STOP LIGHT SWITCH ASSEMBLY
W/AIR BRAKES (80)
(79) PLATFORM HARNESS
(LOCATED LEFT FRONT UNDER INSTR. PANEL)
A90T A90F
PLATFORM HARNESS
A90D
A70E
DIODE
D
ASSY
B
DIODE
A
ASSY A90H
C
A90J
A70D CONNECTOR - 0598839C1
TERMINAL(14,16AWG) -
0188396R1
TERMINAL(16+16AWG) - DIODE ASSY IS THE
CONNECTOR - 1661777C1 0879633R1 MATING CONNECTOR
MATES W/BRAKE SWITCH
BRAKE DIODE HYDRAULIC BRAKE

ASSEMBLY MONITOR MODULE
(82) (86)
PLATFORM HARNESS (LOCATED UPPER LEFT PLATFORM)
(LOCATED ABOVE ACCEL PEDAL)
PLATFORM HARNESS
A44
A90D
A44A A90W A90L
DIODE
ASSY
DIODE A90C
ASSY A90M
A90Q
A44-G
DIODE ASSY - 1659928C1 A11-GD
CONNECTOR - 0598839C1 A90H
TERMINAL(14,16AWG) - DIODE ASSY IS THE
0188396R1 MATING CONNECTOR
TERMINAL(16+16AWG) - CONNECTOR - 1654231C1
0879633R1 TERMINAL - 1659927C1
GSC2 PB30500, PC30500, RE30030

56878R 09JUL03 AE08-54925 09
Figure 88 Connector Composites (75), (78), (79), (80), (82), (86)
S08297
CIRCUIT DIAGRAMS

CONNECTOR BODY COMPOSITE: CONNECTOR BODY
BRAKE BOOSTER
(88) LOW BRAKE FLUID
(LOCATED ON LEFT FRAME RAIL) LEVEL WARNING
LIGHT
HYDRAULIC HARNESS CHASSIS HARNESS (89)
(LOCATED IN CLUSTER)
N90K
PLATFORM HARNESS
N90K
N90S A90V A90R
N90S
N90Q
N90Q
N11-GE
N11-GE
CONNECTOR - 0587572C91 CONNECTOR - 0587571C91 CONNECTOR - 2001688C1

TERMINAL - 0587575C1 TERMINAL - 0587577C1 TERMINAL - 2001704C1
LOW BRAKE FLUID DIFFERENTIAL

LEVEL SENSOR PRESSURE SWITCH
(90) (91)
(LOCATED ON HYDRAULIC BOOSTER)
(LOCATED ON FRONT OF LEFT FRAME RAIL) HYDRAULIC HARNESS
CHASSIS HARNESS
N90P
90L 90K
N11-GF
CONNECTOR ASSEMBLY
PURCHASED ASSEMBLED
CONNECTOR- 2036583C1 PART NUMBER - 2002133C91
LIFT TO DIM RELAY

(100)
(LOCATED ON FUSE BLOCK BRACKET)
BRAKE WARNING LIGHT
(94) PLATFORM HARNESS
(LOCATED IN CLUSTER) A51D
A53A A52C
5
A31D A31-GA
1
4 3 A51A
A51F
CONN LOCK - 0593387C1
TERMINAL(16+16AWG) - 1661709C1
TERMINAL(14,16AWG) - 1661709C1
GSC2 PB30500, PC30500, RE30030

56878R 09JUL03 AE08-54925 10
S08297
CIRCUIT DIAGRAMS
Connector Composites (101), (165), (169), (170), p. 11

FLASH TO PASS RELAY USA DRL MODULE

(101) (165)
(LOCATED ON FUSE BLOCK BRACKET)
(LOCATED ON LEFT SIDE OF STEERING
COLUMN SUPPORT BRACKET)
PLATFORM HARNESS
A51E PLATFORM HARNESS
A52D
5
E D A66-G
1
F C A66E
A50B
4 3
A51C
A66B G B
2 A66A H A
A64A
A51C
A66C
CONN LOCK - 0593387C1 CONNECTOR - 2005835C1
TERMINAL(12+16AWG) - 1661710C1 CONN LOCK - 2006503C1
TERMINAL(14,16AWG) - 1661709C1 TERMINAL - 1661208C1
BODY BUILDER FRONT END

(169) BODY BUILDER
(LOCATED ON LEFT SIDE OF PLATFORM)
(170)
PLATFORM HARNESS A52B

PLATFORM HARNESS
A70B* A70A A58 F E D
A12D
A H A57C
A56A
B G
C F A64A
A62J D E A56C
A57A
A71A A13D A B C
A53B
*W/WTEC III RETARDER
GSC2 PB30500, PC30500, RE30030

56878R 09JUL03 AE08-54925 11
Figure 90 Connector Composites (101), (165), (169), (170)
S08297
CIRCUIT DIAGRAMS
Connector Composites (209), (211), p. 12

STOP LIGHTS/HYD BRAKE SWITCH

(209)
(LOCATED BELOW BRAKE PEDAL)
CHASSIS HARNESS SWITCH PIGTAIL
N90-G C
BK
N70C B BL
N90B A RD

TERMINAL(16AWG) - 1661875C1 TERMINAL(16AWG) - 1667742C1
AUDIBLE ALARM
(211)
(LOCATED UNDER INSTR PANEL)
PLATFORM HARNESS
A13B 5
1
4 3 *A40A
A40
A97AF
2 *A90NA
A29/A35 * W/HYD BRKS

GSC2 PB30500, PC30500, RE30030

56878R 09JUL03 AE08-54925 12
Figure 91 Connector Composites (209), (211)
S08297
CIRCUIT DIAGRAMS

PARK BRAKE SWITCH HYD ABS MODULE BATTERY

(218) AND GROUND CONN (258)
(LOCATED ON LEFT SIDE OF PLATFORM) CHASSIS HARNESS
PLATFORM HARNESS
A44-GA D
B A
A44A
C
CONNECTOR - 1661777C1 N94A N94-G

MATES W/PRESSURE SWITCH
W/HYD BRAKES SEAL - 3524334C1
HYDRAULIC ANTILOCK BRAKE MODULE CONN CAVITY CIRCUIT CAVITY CIRCUIT

(279) 1 N94K 13 ---
CHASSIS HARNESS
2 N94J 14 N94F
3 --- 15 N94C
4 --- 16 ---
1 12 5 N98P(+) 17 ---
6 --- 18 ---
13 24 7 N94H 19 ---
8 N94RR(H) 20 N94RR(L)
9 N94LR(H) 21 N94LR(L)
10 N94RF(H) 22 N94RF(L)
11 N94LF(H) 23 N94LF(L)
CONNECTOR - 3524330C1 12 --- 24 ---
AIR ABS POWER RELAY AIR ABS WARNING

(283) LIGHT RELAY
ABS PLATFORM A13J/A94B
A12C
OVERLAY
(284)
A13N/A94B**
A94-G/A94-GA
A13K#
5 A94-GA* 5
A94K A94A
4 3 1 ABS 4 3 1
PLATFORM
OVERLAY
2 2 A94E
A94-GA
A94-GB* * W/ALLISON WTEC & LCT XMSNS

CONNECTOR - 593385C1 # W/ALLISON WTEC XMSN
CONNECTOR LOCK - 593387C1 A94H
** W/ALLISON LCT XMSN
TERMINAL(14,16AWG)- 1661709C1
TERMINAL(10 AWG)-1661710C1 CONNECTOR - 593385C1
CONNECTOR LOCK - 593387C1
TERMINAL(16AWG)- 1661709C1
* W/ALLISON WTEC & LCT XMSNS TERMINAL(16+16AWG)-1661710C1
3 2 1 CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT

AIR ABS ECU A1 N94-GB E1 VT/WTS J1 GY/WTS
K (288)
A2 N94-GC E2 PLUG J2 OR/WTS
J A3 N94-GD E3 N94H J3 PLUG
H
G B1 N94KA F1 BK/WTS K1 PLUG
F B2 PLUG F2 PLUG K2 N94KB
CONNECTOR - 1687787C1 B3 PLUG F3 PLUG K3 N94KC
TERMINAL - 1651943C1 C1 LTGN/WTS G1 BN/WTS
PLUG - 1687788C1
E C2 PLUG G2 N3BB+
D C3 N5DB+ G3 N3BB-
C D1 LTBL/WTS H1 RD/WTS
B
A D2 PLUG H2 DKBL/WTS
D3 N5DB- H3 YL/WTS
GSC2 PB30500, PC30500, RE30030

56878R 14JUL03 AE08-54925 13
S08297
CIRCUIT DIAGRAMS
Connector Composites (288), (288X1), p. 13A

CHAPTER 10

ABS ECU A1 N94-GB 16 WH 3554090C1
(288)
A2 N94-GC 16 WH 3554090C1
A3 N94-GD 16 WH 3554090C1
3 2 1 B1 N94KA 16 GY 3554090C1
B2 PLUG --- --- 3554386C1
K B3 PLUG --- --- 3554386C1
J
C1 LTGN/WTS 16 LT GN 3554090C1
H
G C2 N94CT @ 16 GY 3554090C1
F C3 N5DB+ 18 YL 3565443C1
D1 LTBL/WTS 16 LT BL 3554090C1
D2 PLUG --- --- 3554386C1
E D3 N5DB- 18 GN 3565443C1
D
E1 VT/WTS 16 VT 3554090C1
C
B E2 PLUG --- --- 3554386C1
A E3 N94H 16 GY 3554090C1
F1 BK/WTS 16 BK 3554090C1
F2 N94FT @ 16 GY 3554090C1
CONNECTOR - 3554087C1 F3 PLUG --- --- 3554386C1
G1 BN/WTS 16 BN 3554090C1
G2 N3BB+ 18 DK BL 3565443C1
G3 N3BB- 18 GY 3565443C1
@ W/AIR BRAKES & W/ H1 RD/WTS 16 RD 3554090C1

TRACTION CONTROL H2 DKBL/WTS 16 DK BL 3554090C1
H3 YL/WTS 16 YL 3554090C1
J1 GY/WTS 16 GY 3554090C1
J2 OR/WTS 16 OR 3554090C1
J3 PLUG --- --- 3554386C1
K1 PLUG --- --- 3554386C1
K2 N94KB 16 GY 3554090C1
K3 N94KC 16 GY 3554090C1

1 N3BB- 18 GY 1680205C1
ABS6 ECU
(288X1) 2 N5DB- 18 GN 1680205C1
3 OR/WTS 16 OR 1680205C1
4 YL/WTS 16 YL 1680205C1
5 N3BB+ 18 DK BL 1680205C1
1 5 10 6 N5DB+ 18 YL 1680205C1
7 GY/WTS 16 GY 1680205C1
8 DKBL/WTS 16 DK BL 1680205C1
9 N94KG 16 GY 1680205C1
10 PLUG --- --- 0453133C1
4 13
11 PLUG --- --- 0453133C1
9
12 N94H 16 GY 1680205C1
14 15
13 PLUG --- --- 0453133C1
14 N94K 12 GY 3557534C1
15 N11-G 12 WH 3557534C1
W/ABS6 AIR BRAKES
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 13A
Figure 93 Connector Composites (288), (288X1)
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
Connector Composites (292), (293), (295), (297), (350), p. 14A

CHAPTER 10
HYD ABS RIGHT FRONT HYD ABS LEFT REAR

WHEEL SPEED SENSOR WHEEL SPEED SENSOR
(292) (293)
1 2 1 2
N94RF(H) N94RF(L) N94LR(H) N94LR(L)
CAV CIRCUIT GAUGE COLOR TERMINAL TERMINAL - 1651969C1
1 DKBL/WTS 16 DK BL 3572625C1
2 YL/WTS 16 YL 3572625C1
HYD ABS RIGHT REAR

WHEEL SPEED SENSOR AIR OR HYD
(295) ABS WARNING LIGHT
(297)
1 2
A B
N94RR(H) N94RR(L) A94E A94B
ABS ECU CAV CIRCUIT GAUGE COLOR TERMINAL

(350) A1 LTGN/WH 16 LT GN 3554090C1
A2 N97Z 16 OR 3554090C1
3 2 1 A3 PLUG --- --- 3554386C1
B1 LTBL/WH 16 LT BL 3554090C1
F B2 PLUG --- --- 3554386C1
E B3 PLUG --- --- 3554386C1
D C1 VT/WH 16 VT 3554090C1
C2 PLUG --- --- 3554386C1
C3 PLUG --- --- 3554386C1
D1 BK/WH 16 BK 3554090C1
D2 PK/WH 16 PK 3554090C1
C
D3 TN/WH 16 TN 3554090C1
B
E1 BN/WH 16 BN 3554090C1
A
E2 YL/WH 16 YL 3554090C1
E3 DKBL/WH 16 DK BL 3554090C1
F1 RD/WH 16 RD 3554090C1
F2 OR/WH 16 OR 3554090C1
F3 GY/WH 16 GY 3554090C1
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 14A
S08297
CIRCUIT DIAGRAMS
Connector Composites (350X2), (351), (352), (353), p. 15
Figure 96 Connector Composites (350X2), (351), (352), (353)
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS

DIAGNOSTIC & PROGRAMMABLE CONNECTOR

(384)
APS/IVS SWITCH (LOCATED UNDER INSTR PANEL-LEFT SIDE)
(382)
CAV CIRCUIT
(LOCATED ON ACCELERATOR PEDAL) (FRONT)
A A97-GK
PLATFORM HARNESS PLATFORM HARNESS
B A97C
C A5DC+
D
F E D C B A E
C D A5DC-
A99E A99B F A B
J E PLUG
A99D A99A G
H F A98B(+)
A99C(5V)
G A98D(-)
H A98N(+)
CONNECTOR - 1687790C1 TERMINAL(14 AWG) - 1659750C1 J PLUG
TERMINAL(18AWG) - 1651943C1 TERMINAL(20 AWG) - 1651968C1
PLUG - 453133C1
CRUISE ON/OFF
(391) SET/RESUME
(392)
(LOCATED ON RIGHT
SWITCH CLUSTER) (LOCATED ON RIGHT
SWITCH CLUSTER)
PLATFORM
PLATFORM HARNESS
HARNESS CIRCUIT
CAV
7 8 CAVITY CIRCUIT #
7 8
A97CA 1
1 2 4 7 A62-GF
4
A97CF 5 2 8 A62L
5 2
3 A97DJ ---
3 A97DH
--- 6 3
6 3 2 A97DE
7 9 10
9 10 A62-GH 1 A97CA
8 A62M
CONNECTOR - 3530564C1 TERMINAL(18AWG) - 1661224C1
GSC2 PB30500, PC30500, RE30030

56878R 15JUL03 AE08-54925 17
S08297
CIRCUIT DIAGRAMS

POSITIVE BATT CONN SHIFT SELECTOR CONNECTOR

(412) CHASSIS OVERLAY HARNESS (420)
(LOCATED BY BATTERY)
CAVITY CIRCUIT CAVITY CIRCUIT
STARTING HARNESS
* S A N170 L PLUG
D * * B N171 M N175
* C N172 N N124B
N97 A * D N173 P N143B
A * T E N174 R N136A
PLUG B E L
F SEALED S N180
G SEALED T N186A
CONNECTOR ASSY-3522536C91
TERMINAL-3517243C1 H SEALED U N187
CONNECTOR - 2031520C1 CONNECTOR LOCK-3518287C1 J V
SEALED N188
CONN LOCK - 2033927C1 CAVITY PLUG-3517247C1
TERMINAL - 2025423C1 K SEALED W SEALED
* SEALED
BATTERY CONNECTION (426)

BATTERY
HARNESS
B N97A-G
A N97A
XMSN/PLATFORM HARNESS INTERCONNECT * W/WTEC III RETARDER

(523)
CHASSIS HARNESS CAVITY CAVITY CAVITY CAVITY CAVITY CAVITY
ENGINE
OVERLAY HARNESS WTEC LCT WTEC LCT
A N170 PLUG L N163A PLUG
S K K S B N171 PLUG M N135* PLUG
W R J D D J R W C N172 PLUG N N164* 128E
V P H C C H P V D N173 PLUG P N115 113
U N G B B G N U E N174 PLUG R PLUG PLUG
T M F A A F M T F N175 110 S PLUG PLUG
L E E L G N180 123 T N70C* PLUG

H N124 125 U N105B* PLUG
CONNECTOR-3522538C91 CONNECTOR-3522537C91 J N143A PLUG V N92A PLUG

TERMINAL-3518291C1 TERMINAL-3517243C1
CONNECTOR LOCK-3518289C1 CONNECTOR LOCK-3518287C1 K N136A PLUG W PLUG PLUG
PLUG-3517247C1 PLUG-3517247C1
GSC2 PB30500, PC30500, RE30030

56878R 15JUL03 AE08-54925 18
S08297
CIRCUIT DIAGRAMS
Connector Composite (523), p. 18A

CHAPTER 10
XMSN CHASSIS CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL

(523) A K#134 @,@@ 18 OR 3517243C1
ENGINE HARNESS
A K#170 *,** 18 OR 3517243C1
B K#163B @,@@ 18 YL 3517243C1
B K#171 *,** 18 LT GN 3517243C1
K S C K#169A @,@@ 18 GY 3517243C1
D W C K#172 *,** 18 LT BL 3517243C1

J R
C K#172 * 18 DK BL 3517243C1
C H P V
D K#173 *,** 18 YL 3517243C1
B G N U E K#174 *,** 18 TN 3517243C1
A F M T F K#175 *,** 18 LT GN 3517243C1
E L G K#180 *,** 18 DK BL 3517243C1
H K#112B @,@@ 18 PK 3517243C1
H K#124 *,** 18 PK 3517243C1
CONNECTOR J K#103C @,@@ 18 YL 3517243C1
BODY LOCK - 3518287C1 J K#143A *,** 18 GY 3517243C1
K K#136A *,** 18 PK 3517243C1
K K#170A @,@@ 18 PK 3517243C1
L K#161A @,@@ 18 OR 3517243C1
L K#161E * 18 YL 3517243C1
L K#163A ** 18 DK BL 3517243C1
M K#135 *,** 18 LT GN 3517243C1
M K#158A @@ 18 LT GN 3517243C1
N K#156 @,@@ 18 YL 3517243C1
N K#164 *,** 18 YL 3517243C1
P K#115 *,** 18 LT GN 3517243C1
P K#129 @,@@ 18 LT GN 3517243C1
R K#103D @,@@ 18 YL 3517243C1
R K#161E *,** 18 YL 3517243C1
R K#178 * 18 TN 3517243C1
S K#121A @,@@ 18 LT GN 3517243C1
S K#154A *,** 18 WH 3517243C1
T K70C *,**,@@ 18 OR 3517243C1
U K#105B *,** 18 LT GN 3517243C1
U K#164B @@ 18 DK BL 3517243C1
V K92H *,**,@@ 18 GY 3517243C1
W K#178A @@ 18 BN 3517243C1
* W/WTEC XMSN
** W/WTEC XMSN W/RTDR
@ W/WTEC GEN IV
@@ W/WTEC GEN IV W/RTDR
NOTE:- V8 ENGINE IS N/RETARDER
UOOK640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 18A
Figure 100 Connector Composite (523)
S08297
CIRCUIT DIAGRAMS
Connector Composite (523), p. 18B

CHAPTER 10
XMSN CHASSIS
CONNECTOR
(523)
CHASSIS HARNESS
OVERLAY
S K
W R J D
V P H C
U N G B
T M F A
L E
CONNECTOR
BODY LOCK - 3518287C1

A N134 18 OR 3518291C1
B N163 18 YL 3518291C1
C N169A 18 GY 3518291C1
D PLUG --- --- 3518314C1
E PLUG --- --- 3518314C2
F PLUG --- --- 3518314C3
G PLUG --- --- 3518314C4
H N112 ** 18 PK 3518291C1
J N103C ** 18 YL 3518291C1
K N170A 18 PK 3518291C1
L N161A ** 18 OR 3518291C1
M N158 ** 18 LT GN 3518291C1
N N156 ** 18 YL 3518291C1
P N129 18 LT GN 3518291C1
R N103 @ 18 YL 3518291C1
S N121A @ 18 LT GN 3518291C1
T N70C ** 18 OR 3518291C1
U N164B ** 18 DK BL 3518291C1
V N92H ** 18 GY 3518291C1
W PLUG --- --- 3518314C1
* WTEC GEN IV
** WTEC XMSN W/RTDR
@ WTEC GEN IV W/RTDR
UOOK640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 18B
S08297
CIRCUIT DIAGRAMS
Connector Composites (569), (644F), (644M), (918), (919), p. 19
Figure 102 Connector Composites (569), (644F), (644M), (918), (919)
S08297
CIRCUIT DIAGRAMS
Connector Composites (922), (922A), (925), (926), (1133), p. 20

CHAPTER 10
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. COMPOSITES(MATING END VIEW) Continued
RESISTANCE MODULE
(922)
(LOCATED ON LOWER LEFT PLATFORM)
RESISTANCE MODULE
(922A)
(LOCATED ON LOWER LEFT PLATFORM)
A24Z
A24Y
A135
A24X A164
A124C
A24W
CONNECTOR-0587571C91
TERMINAL-0587578C1 CONNECTOR-3519221C91
CABLE SEAL-1652325C1 TERMINAL-0587578C1
RETARDER "ON"
XMSN "OVERTEMP" WARNING LIGHT
WARNING LIGHT (925) (926)
(LOCATED ON IP)
(LOCATED ON IP)
A92H
A105B
A92-GA
A13J
BRAKE/CRUISE
INTERFACE RELAY (1133)
A97DK
1
A97-GM 5 3 2 A97B
4
A97DJ
CAV 1&4 - 2018946C1
CAV 2&5 - 1659673C1
GSC2 PB30500, PC30500, RE30030

56878R 16JUL03 AE08-54925 20
Figure 103 Connector Composites (922), (922A), (925), (926), (1133)
S08297
CIRCUIT DIAGRAMS
Connector Composites (1601F), (1601M), (1707), (1707C), (3043), p. 21
Figure 104 Connector Composites (1601F), (1601M), (1707), (1707C), (3043)
S08297
CIRCUIT DIAGRAMS
Connector Composites (1708), (1709), (1850), p. 21A

CHAPTER 10
COMPOSITES(MATING END VIEW) Continued
J1939
CONNECTOR
(1708)

A A N5DA+ 18 YL 1667742C1 3568570C1
B PLUG --- --- 2025431C1 N/A
B
C N5DA- 18 GN 1667742C1 3568570C1
C
CONNECTOR
J1939
CONNECTOR
(1709)

A A N5DE+ 18 YL 1667742C1 3568570C1
B PLUG --- --- 2025431C1 N/A
B
C N5DE- 18 GN 1667742C1 3568570C1
C
CONNECTOR
J1939 CONNECTOR
WTEC SHIFTER
(1709)

C
A N5DD+ 18 YL 1661875C1 3568570C1
B B PLUG --- --- 2025431C1 N/A
A C N5DD- 18 GN 1661875C1 3568570C1
CONNECTOR

WTEC SHIFTER 1 PLUG --- --- 3518314C1
SELECTOR 2 PLUG --- --- 3518314C1
(1850)
3 N62R 18 DK BL 3517243C1
4 PLUG --- --- 3518314C1
16 8 5 N169A 18 GY 3517243C1
6 PLUG --- --- 3518314C1
7 PLUG --- --- 3518314C1
8 N5DE+ 18 YL 3517243C1
9 PLUG --- --- 3518314C1
10 PLUG --- --- 3518314C1
9 1
11 N134 18 OR 3517243C1
12 N163 18 YL 3517243C1
13 N170A 18 PK 3517243C1
14 PLUG --- --- 3518314C1
15 N5DE- 18 GN 3517243C1
16 PLUG --- --- 3518314C1
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 21A
Figure 105 Connector Composites (1708), (1709), (1850)
S08297
CIRCUIT DIAGRAMS

CONNECTOR BODY COMPOSITES - MATING VIEW SHOWN
MSM MODULE (3114) CAV CIR GAUGE COLOR MSM MODULE (3115) CAV CIR GAUGE COLOR
(LOCATED ON DASH PANEL 1 A97AF 18 VT (LOCATED ON DASH PANEL 1 A19B 18 GY
BELOW INSTRUMENT CLUSTER) 2 PLUG - - BELOW INSTRUMENT CLUSTER) 2 A97AA 18 VT
7 6 3 PLUG - - 7 6 3 A19-GD 18 WH
4 PLUG - - 4 PLUG - -
5 A5DD+ 18 YL 5 PLUG - -
(GRAY) (BLACK)
6 A5DD- 18 GN 6 PLUG - -
7 A97AB 18 VT 7 PLUG - -
12 1 8 A97-G 18 WH 12 1 8 A97CF 18 VT
9 A97T 18 VT 9 A97DE 18 VT
10 A18-G 18 WH 10 A24C 18 GY
BODY LOCK - 3553460C1 11 PLUG - - BODY LOCK - 3553460C1 11 A24D 18 GY
TERMINAL - 3518963C1 12 PLUG - - TERMINAL - 3518963C1 12 PLUG - -
PLUG - 3527276C1 PLUG - 3527276C1
WIF MODULE (3116) ENGINE BRAKE LEVEL SW (3117)

(LOCATED BELOW INSTRUMENT CLUSTER IN SWITCH PANEL)
(LOCATED NEAR DATA
LINK CONNECTOR) CAV CIR GAUGE COLOR 6 3
A A19E 18 GY CAV CIR GAUGE COLOR
B A19F 18 GY 1 - - -
A H C A19-G 18 WH 2 A24B 18 GY
B G D A19-GC 18 WH 3 A24C 18 GY
2
C F E A19-GB 18 WH 4 - - -
F A19C 18 GY 6 A24D 18 GY
D E G A19K 18 GY
H A19-GD 18 WH 4 1
BODY LOCK - 2006503C1 TERMINAL - 1661224C1
ENGING BRAKE CLUTCH PEDAL SW (3119)

ON/OFF SWITCH (3118) (LOCATED ON CLUTCH PEDAL)
(LOCATED BELOW INSTRUMENT CLUSTER IN SWITCH PANEL)
CAV CIR GAUGE COLOR

1 A24B 18 GY CAV CIR GAUGE COLOR
4 1
2 A24-G 18 GY C A - - -
4 - - - B B A97A 16 VT
5 2
5 - - - C A97PP 16 VT
6 3 6 - - - A
U00VTT1 PB30500, PC30500, RE30030

56878R 18JUN03 AE08-54925 22
S08297
CIRCUIT DIAGRAMS
Connector Composites (6000F), (6000M), p. 23
Figure 107 Connector Composites (6000F), (6000M)
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
Connector Composites (6010), (6011), p. 24A

CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITES: CONNECTOR BODY
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COMPOSITES(MATING END VIEW) Continued
DATA LINK
(6010)

A K18 6 PK 0373756C2
A V97-GK 14 WH 1659750C1
D
E B V97C 14 VT 1659750C1
C
C V5A+ 18 YL 1651968C1
F A B D V5A- 18 GN 1651968C1
J E --- --- --- ---

G F V3+ 14 BK 1659750C1
H
G V3- 14 BK 1659750C1
H V98N(+) 14 BK 1659750C1
J --- --- --- ---
TRUCK/MELROSE
CONNECTOR
(6011)

1 K97-GA 12 WH 3549415C1
23 2 K3AB+ 18 DK BL 3549418C1
3 K3AB- 18 GY 3549418C1
4 K97-GM 16 WH 3549416C1
5 K97B 16 VT 3549417C1
1 4 6 K97LC 16 VT 3549417C1
7 K97YB 18 VT 3549418C1
9 12 8 K97LA 18 VT 3549418C1
9 K97M 18 VT 3574277C1
10 K97AZ * 14 VT 3549417C1
10 K97AZ ** 16 VT 3549417C1
10 11 10 K97AZ @ 18 VT 3549418C1
CONNECTOR - 3549412C1 11 K97YC 18 VT 3549418C1

CONNECTOR 12 K97TA 10 PL 3549415C1
* I6 ENGINE W/LCT & WTEC XMSN, W/WTEC & LCT GEN IV, W/RETARDER
** V8 ENGINE W/LCT GEN IV & W/LCT
@ V8 ENGINE W/LCT & WTEC W/LCT & WTEC GEV IV
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 24A
S08297
CIRCUIT DIAGRAMS
Connector Composites (6012), (6012C), (6020), p. 25
Figure 110 Connector Composites (6012), (6012C), (6020)
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
Connector Composites (6200), (6201), (6202), (6305), (6308), (6309), p. 26A
S08297
CIRCUIT DIAGRAMS
Connector Composites (6310), (6311), (6323), p. 27
S08297
CIRCUIT DIAGRAMS
Connector Composites (6323F), (6323M), (6331), p. 27A

CHAPTER 10
ECM CLEAN
POWER & GROUND
(6323F)

A
A K97X 10 VT 2025425C1 1667735C1
B
B K97-G 10 WH 2025425C1 1667735C1
C C K97HA 10 VT 2025425C1 1667735C1
CONNECTOR
ENGINE HARN CONN.

BATTERY CONNECTOR
(6323M)
C
B A N97AA 10 VT 1667737C1 1667735C1
B N97-G 10 WH 1667737C1 1667735C1
A C N97AB 10 VT 1667737C1 1667735C1
CONNECTOR
BATT PWR/GND CONN

(6331)
WTEC XMSN
HARNESS
K#136Z
B
K#143Z A
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 27A
Figure 114 Connector Composites (6323F), (6323M), (6331)
S08297
CIRCUIT DIAGRAMS
Connector Composites (6400), (6405), (6406), p. 27B

CHAPTER 10
LOW COOLANT
SENSOR
(6400)

A
A K34A 18 TN 2033819C1 1652325C1
B K34-G 16 WH 2033819C1 1652325C1
B
CONNECTOR
ENGINE FAN RELAY

(6405)
5 CAV CIRCUIT GAUGE COLOR TERMINAL

1 V23Y 18 TN 1661709C1
4 3 1 1 V23Z 18 TN 1661709C1
2 V23A 18 TN 1659673C1
3 --- --- --- NA
2 4 V23 18 TN 1659673C1
5 V23Y 18 TN 1659673C1
CONNECTOR
FAN SOLENOID
(6406)
ENGINE HARNESS
SOLENOID PIGTAIL
BK A
RD B

A K23-G 16 WH 0587577C1 1652325C1
B K23 18 TN 0587578C1 1652325C1
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 27B
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
Connector Composites (6705), (6706), (6708), (6741), p. 28A

CHAPTER 10
AIR DRYER
(6705)

A K39B 16 GY 0587577C1 1652325C1
A B K39-G 16 WH 0587577C1 1652325C1
B K39-GA * 16 WH 0587577C1 1652325C1
B
* V8 ENGINE W/LCT & W/LCT GEN IV
FUEL FILTER
PREHEATER
(6706)
2
1
FUEL FILTER
PREHEATER
(6708)

1 K19A 14 GY 3559035C1 3575783C1
2 2 K19-GZ 14 WH 3559035C1 3575783C1
XMSN OIL
TEMP SENSOR
(6741)

A K31A 18 TN 2036586C1
B
B K31-G 18 WH 2036586C1
A
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 28A
S08297
CIRCUIT DIAGRAMS
Connector Composites (7100F), (7100M), p. 29
S08297
CIRCUIT DIAGRAMS
Connector Composites (7101F), (7101M), p. 29A

CHAPTER 10
CONTROL BOX XMSN

(7101F)
A K#113 @ 18 WH 0587578C1 3517771C1
B K71A @ 16 OR 0587577C1 1652325C1
C K71 @ 16 OR 0587577C1 1652325C1
D K97P * 18 GY 0587578C1 3517771C1
O N M
E PLUG --- --- 0587579C1 N/A
P S T L F PLUG --- --- 0587579C1 N/A

G K#142 @ 18 WH 0587578C1 3517771C1
R Q K J H K#151 @ 18 DK BL 0587578C1 3517771C1
I PLUG --- --- 0587579C1 N/A
A B H I J K13T * 16 PK 0587577C1 1652325C1
K K70C @ 18 OR 0587578C1 3517771C1
C V U G L K92H @ 18 GY 0587578C1 3517771C1
M PLUG --- --- 0587579C1 N/A
D E F N PLUG --- --- 0587579C1 N/A
O PLUG --- --- 0587579C1 N/A
P PLUG --- --- 0587579C1 N/A
CONNECTOR - 0598332C1 Q K#125A @ 18 WH 0587578C1 1652325C1
CONNECTOR R PLUG --- --- 0587579C1 N/A
S PLUG --- --- 0587579C1 N/A
T PLUG --- --- 0587579C1 N/A
@ I6 ENGINE W/WTEC, W/WTEC & RETARDER U K#146A @ 18 YL 0587578C1 3517771C1
* (I6 & V8 ENGINE) W/LCT XMSN V PLUG --- --- 0587579C1 N/A

A PLUG --- --- 0587579C1 N/A
B PLUG --- --- 0587579C1 N/A
C PLUG --- --- 0587579C1 N/A
XMSN HORN CONNECTOR D V97P 16 VT 0587575C1 1652325C1
(7101M)
E PLUG --- --- 0587579C1 N/A
F PLUG --- --- 0587579C1 N/A
G PLUG --- --- 0587579C1 N/A
H PLUG --- --- 0587579C1 N/A
R A
I PLUG --- --- 0587579C1 N/A
P Q B C
O D J V13T 16 PK 0587575C1 1652325C1
S V
N E K PLUG --- --- 0587579C1 N/A
T U
M F L PLUG --- --- 0587579C1 N/A
L K H G
M PLUG --- --- 0587579C1 N/A
J I
N PLUG --- --- 0587579C1 N/A
O PLUG --- --- 0587579C1 N/A
P PLUG --- --- 0587579C1 N/A
Q PLUG --- --- 0587579C1 N/A
R PLUG --- --- 0587579C1 N/A
CONNECTOR - 0593389C1 S PLUG --- --- 0587579C1 N/A
T PLUG --- --- 0587579C1 N/A
U PLUG --- --- 0587579C1 N/A
*W/LCT XMSN V PLUG --- --- 0587579C1 N/A
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 29A
S08297
CIRCUIT DIAGRAMS
Connector Composites (7104F), (7104M), (7105), (7106), p. 29B

CHAPTER 10
XMSN CLEAN POWER & GROUND CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(7104F)
A K#103A * 10 PK 1687848C1 0589390C1
A K#136Y ** 10 PK 1687848C1 0589390C1
A K92 & 18 TN 2033911C1 3517771C1
A A K92 ## 10 TN 1687848C1 0589390C1
A K92A * 10 TN 1687848C1 0589390C1
B K92-G 10 WH 1687848C1 0589390C1
B
## I6 ENGINE W/WTEC GEN IV AND V8 ENGINE W/WTEC
GEN IV AND I6 ENGINE W/WTEC GEN IV W/RTDR
CONNECTOR - 1671611C1 & I6 W/WTEC W/RETARDER
CONNECTOR # (I6 & V8 ENIGNE) W/LCT GEN IV
BODY LOCK - 1671608C1 * (I6 & V8 ENGINE) W/LCT XMSN
** (I6 & V8 ENGINE) W/WTEC XMSN, W/WTEC AND W/RTDR
TRANSMISSION POWER
(7104M)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A N92A 10 TN 1687847C1 0589390C1
B N92-G 10 WH 1687847C1 0589390C1
B
CONNECTOR
J1707(-) J1708(-)
(7105)
A V3- 14 BK 0188396R1
CONTROL BOX HARNESS
B V3A- 18 BK 0879630R1
C K#151 18 LT BL 0879630R1
A B C
D --- --- --- ---
F E D
E --- --- --- ---
F --- --- --- ---
J1707(+) J1707(+)
(7106)
A V3+ 14 BK 0188396R1
CONTROL BOX HARNESS
B V3A+ 18 BK 0879630R1
C K#142 18 WH 0879630R1
D --- --- --- ---
A B C E --- --- --- ---
F E D F --- --- --- ---
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 29B
Figure 120 Connector Composites (7104F), (7104M), (7105), (7106)
S08297
CIRCUIT DIAGRAMS
Connector Composite (7150), p. 29C

CHAPTER 10
ALLISON TRANSMISSION 31 K#131 18 YL 3606047C1

TCM CONNECTOR 32 --- --- --- ---
(7150) 33 K#133 18 YL 3606047C1
21 41 34 K#134 @ 18 OR 3606047C1
1 61 34 K#134 18 WH 3606047C1
35 --- --- --- ---
36 K#136 18 OR 3606047C1
37 K#137 @ 18 WH 3606047C1
38 K#138 ## 18 OR 3606047C1
39 K#139 18 OR 3606047C1
40 K#140 18 LT GN 3606047C1
41 K#141 18 TN 3606047C1
42 K#142 18 WH 3606047C1
43 K#143 18 DK BL 3606047C1
20 80
44 --- --- --- ---
40 60 45 K#145 18 OR 3606047C1
CONNECTOR - 3605713C1 46 --- --- --- ---
CONNECTOR 47 --- --- --- ---
48 --- --- --- ---
49 --- --- --- ---
CAV CIRCUIT GAUGE COLOR TERMINAL 50 K#150 ## 18 PK 3606047C1
1 K#101 @ 18 DK BL 3606047C1 51 K#151 18 WH 3606047C1
2 K#102 18 YL 3606047C1 52 K#152 18 LT GN 3606047C1
3 K#103 18 YL 3606047C1 53 K#153 ## 18 YL 3606047C1
4 --- --- --- --- 54 K#154 18 TN 3606047C1
5 K#105 @ 18 OR 3606047C1 55 K#155 18 WH 3606047C1
6 --- --- --- --- 56 K#156 ** 18 YL 3606047C1
7 --- --- --- --- 57 K#157 18 WH 3606047C1
8 K5C- 18 GN 3606047C1 58 K#158 18 LT GN 3606047C1
9 K#109 18 GY 3606047C1 59 K#159 18 TN 3606047C1
10 K#110 18 PK 3606047C1 60 K#160 18 YL 3606047C1
11 K#111 18 OR 3606047C1 61 K#161 @ 18 OR 3606047C1
12 K#112 @ 18 PK 3606047C1 62 K#162 18 YL 3606047C1
13 --- --- --- --- 63 K#163 18 YL 3606047C1
14 K#114 ## 18 GY 3606047C1 64 K#164 @ 18 DK BL 3606047C1
15 K#115 ** 18 WH 3606047C1 65 K#165 18 TN 3606047C1
16 K#116 @ 18 DK BL 3606047C1 66 --- --- --- ---
17 K#117 18 DK BL 3606047C1 67 --- --- --- ---
18 --- --- --- --- 68 --- --- --- ---
19 K#119 ** 18 DK BL 3606047C1 69 K#169 18 GY 3606047C1
20 K#120 18 DK BL 3606047C1 70 K#170 18 PK 3606047C1
21 K#121 18 LT GN 3606047C1 71 K#171 18 YL 3606047C1
22 --- --- --- --- 72 --- --- --- ---
23 K#123 ## 18 LT GN 3606047C1 73 K#173 18 DK BL 3606047C1
24 K#124 18 WH 3606047C1 74 K#174 18 DK BL 3606047C1
25 K#125 18 TN 3606047C1 75 K#175 ** 18 OR 3606047C1
26 --- --- --- --- 76 K#176 18 YL 3606047C1
27 --- --- --- --- 77 K#177 18 LT GN 3606047C1
28 K5C+ 18 YL 3606047C1 78 K#178 18 WH 3606047C1
29 K#129 18 LT GN 3606047C1 79 K#179 ## 18 PK 3606047C1
30 K#130 @ 18 WH 3606047C1 80 K#180 ## 18 OR 3606047C1
@ (I6 & V8 ENGINE) LCT XMSN
## W/(I6 & V8 ENGINE) W/LCT GEN IV XMSN
* N/V8 ENGINE
** I6 ENGINE W/WTEC GEN IV W/RETARDER & W/WTEC W/RETARDER
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 29C
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
Connector Composites (7203), (7204), p. 30A

CHAPTER 10
ECU "T" ECU "S"

CONNECTOR CONNECTOR
(7203) (7204)
17 1 17 1
32 16 32 16
CONNECTOR-3517241C1 CONNECTOR-3517237C1
**W/WTEC III XMSN RETARDER **W/WTEC III XMSN RETARDER

1 K#142 18 WH 3517243C1
1 K#102 18 OR 3517243C1
2 PLUG --- --- 3518314C1
2 K#121 18 TN 3517243C1
3 K#124 18 PK 3517243C1
3 K#107 18 LT GN 3517243C1
4 K#146A 18 YL 3517243C1
4 K#120 18 WH 3517243C1
5 K#170 18 OR 3517243C1
5 K#103 18 LT GN 3517243C1
6 K#171 18 LT GN 3517243C1
6 K#129 18 TN 3517243C1
7 K#172 18 LT BL 3517243C1
7 K#104 18 WH 3517243C1
7 K#172 18 DK BL 3517243C1
8 PLUG --- --- 3518314C1
8 K#173 18 YL 3517243C1
9 K#124A 18 PK 3517243C1
9 K#174 18 TN 3517243C1
10 PLUG --- --- 3518314C1
10 K#175 18 LT GN 3517243C1
11 PLUG --- --- 3518314C1
11 K#119 18 YL 3517243C1
12 K#162 18 WH 3517243C1
12 PLUG --- --- 3518314C1
13 K#195 18 YL 3517243C1
13 K5C+ 18 YL 3517243C1
13 K#195 18 TN 3517243C1
13 K5CC+ 18 YL 3517243C1
14 K#141 18 TN 3517243C1
14 K#180 18 DK BL 3517243C1
15 K#149 18 OR 3517243C1
15 [HOSE] 18 BK 3517243C1
16 K#139 18 YL 3517243C1
16 K#136A 18 PK 3517243C1
17 K#130 18 YL 3517243C1
17 K#151 18 DK BL 3517243C1
18 PLUG --- --- 3518314C1
18 PLUG --- --- 3518314C1
19 K#116 * 18 YL 3517243C1
19 K#135 18 LT GN 3517243C1
20 K#128 18 OR 3517243C1
20 K#164 18 YL 3517243C1
21 K#131 18 DK BL 3517243C1
21 PLUG --- --- 3518314C1
21 K#131 18 LT BL 3517243C1
22 PLUG --- --- 3518314C1
22 K#110 18 WH 3517243C1
23 PLUG --- --- 3518314C1
23 K#127 * 18 WH 3517243C1
24 PLUG --- --- 3518314C1
24 K#101 * 18 DK BL 3517243C1
25 PLUG --- --- 3518314C1
25 K#135A 18 LT GN 3517243C1
26 K#169 18 DK BL 3517243C1
26 K#165 18 DK BL 3517243C1
27 K#163 18 DK BL 3517243C1
27 K#147 18 TN 3517243C1
28 PLUG --- --- 3518314C1
28 K#138 * 18 OR 3517243C1
29 K5C- 18 GN 3517243C1
29 PLUG --- --- 3518314C1
29 K5CC- 18 GN 3517243C1
30 K#150 18 OR 3517243C1
30 K#157 18 GY 3517243C1
31 K#140 18 DK BL 3517243C1
31 K#115 18 LT GN 3517243C1
32 K#148 18 LT GN 3517243C1
32 K#143A 18 GY 3517243C1
* - N/V8 WTEC XMSN
* - I6 & V8 ENGINE W/LCT XMSN
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 30A
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
NSBU SWITCH
(7303)
(LOCATED ON XMSN HARNESS)
7 8 9 10 11
1 12
2 3 4 5 6
CONNECTOR
BODY LOCK- 3589823C1

1 K97AU 18 PL 3534162C1 3535427C1
2 PLUG --- --- 3535425C1 N/A
3 PLUG --- --- 3535425C1 N/A
4 K#206 18 YL 3535303C1 3535424C1
5 K#205 18 LT BL 3535303C1 3535424C1
6 K#207 18 GY 3535303C1 3535424C1
7 K#220B 18 TN 3535303C1 3535424C1
8 K#208 18 WH 3535303C1 3535424C1
9 PLUG --- --- 3535425C1 N/A
10 K71A 16 OR 3535303C1 3535424C1
11 K71 16 OR 3535303C1 3535424C1
12 K97P 18 GY 3534162C1 3535427C1
* I6 & V8 ENGINE W/LCT XMSN
UOOK640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 31A
S08297
CIRCUIT DIAGRAMS
Connector Composite (7304), p. 32
S08297
CIRCUIT DIAGRAMS

CHAPTER 10

TCM GRAY VEHICLE
1 K#101 18 GY 3517243C1
(7305)
2 K#102 18 YL 3517243C1
3 K#103 18 PK 3517243C1
(LOCATED AT REAR OF RIGHT FRAME RAIL)
4 K#104 18 YL 3517243C1
5 K#105 18 GY 3517243C1
6 K#106 18 LT BL 3517243C1
7 PLUG --- --- 3518314C1
1 17 8 K#108 18 LT GN 3517243C1
9 PLUG --- --- 3518314C1
10 K#110 18 YL 3517243C1
11 K#111 18 LT GN 3517243C1
12 PLUG --- --- 3518314C1
13 K#113 18 PK 3517243C1
14 PLUG --- --- 3518314C1
15 PLUG --- --- 3518314C1
16 [HOSE] 18 BK 3517243C1
17 PLUG --- --- 3518314C1
18 PLUG --- --- 3518314C1
19 K#119 18 TN 3517243C1
16 32 20 PLUG --- --- 3518314C1
21 K#121 18 WH 3517243C1
22 PLUG --- --- 3518314C1
23 K#123 18 PK 3517243C1
24 PLUG --- --- 3518314C1
25 K#125 18 LT GN 3517243C1
26 K#126 18 TN 3517243C1
27 PLUG --- --- 3518314C1
28 K#128 18 YL 3517243C1
29 K5C+ 18 YL 3517243C1
30 PLUG --- --- 3518314C1
31 PLUG --- --- 3518314C1
32 K5C- 18 GN 3517243C1
# I6 & V8 ENGINE W/LCT XMSN
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 32A
S08297
CIRCUIT DIAGRAMS
Connector Composites (7306), (7350), p. 32B

CHAPTER 10
CHASSIS OVERLAY CONNECTOR

W/LCT XMSN (7306)
PLATFORM OVERLAY HARNESS CHASSIS OVERLAY HARNESS

(7306M) (7306F)
AIR HYD AIR HYD
(7306M) (7603M) (7306F) (7603F)
CAV A B C D D C B A CAV
A A110 A110 A N110 N110
B A123 A123 B N123 N123
C A125 A125 C N125 N125
D A128D A128E D N128D N128E
E PLUG A113 E PLUG N113
F PLUG PLUG F PLUG PLUG
G PLUG PLUG HG FE EF GH G PLUG PLUG
H PLUG PLUG H PLUG PLUG

SEALING PLUG - 2025431C1 SEALING PLUG - 2025431C1

1 K#152 18 LT GN 3606047C1
2 K#133 18 YL 3606047C1
3 K#151 18 WH 3606047C1
4 K#117 18 DK BL 3606047C1
XMSN BULKHEAD 5 PLUG --- --- 3606526C1
(7350)
6 K#157 18 WH 3606047C1
7 K#179 18 PK 3606047C1
8 K#154 18 TN 3606047C1
13 9 K#158 18 LT GN 3606047C1
24 5 10 K#178 18 WH 3606047C1
19 11
11 K#177 18 LT GN 3606047C1
12 PLUG --- --- 3606526C1
13 PLUG --- --- 3606526C1
14 6 14 K#111 18 OR 3606047C1
20 1
15 K#155 18 WH 3606047C1
12 16 K#171 18 YL 3606047C1
17 K#136 18 OR 3606047C1
18 K#138 18 OR 3606047C1
19 K#174 18 DK BL 3606047C1
20 K#114 18 GY 3606047C1
21 K#153 18 YL 3606047C1
22 K#173 18 DK BL 3606047C1
23 K#134 18 WH 3606047C1
24 K#176 18 YL 3606047C1
* I6 & V8 ENGINE W/LCT GEN IV XMSN
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 32B
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
ENGINE SPEED SENSOR ENGINE SPEED SENSOR

(7603) (7604)
(LOCATED ON XMSN)
B
B
A
A
CONNECTOR
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A K#159 18 TN 3554322C1 3554318C1 A K#217 18 TN 2036586C1
B K#139 18 OR 3554322C1 3554318C1 B K#218 18 OR 2036586C1
I6 & V8 ENGINE W/LCT XMSN
AND W/LCT GEN IV XMSN
ENGINE SPEED SENSOR OUTPUT SPEED SENSOR

(7604) (7605)
B
B
A
A

CONNECTOR
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A K#159 18 TN 3554322C1 3554318C1 A K#139 18 YL 2036586C1
B K#139 18 OR 3554322C1 3554318C1 B K#148 18 LT GN 2036586C1
V8 ENGINE W/WTEC XMSN
TURBINE SPEED SENSOR TURBINE SPEED SENSOR

(7607) (7607)
(LOCATED ON XMSN)
B
B A
A
CONNECTOR
CONNECTOR - 2036583C1 BODY LOCK - 3610532C1

A K#213 18 OR 2036586C1
A K#180 18 OR 3554322C1 3554318C1
B K#214 18 LT BL 2036586C1
B K#120 18 DK BL 3554322C1 3554318C1
I6 & V8 ENGINE W/LCT XMSN

AND W/LCT GEN IV XMSN
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 33A
S08297
CIRCUIT DIAGRAMS
Connector Composites (7806), (7807), p. 33B

CHAPTER 10
RETARDER ON/OFF WARNING LIGHT

(7806)
(LOCATED ON
CONTROL BOX)
5
1 CAV CIRCUIT GAUGE COLOR TERMINAL
4 3 1 V70 14 OR 1661709C1
2 V92J 16 TN 1661709C1
2
3 --- --- --- ---
4 V70C 14 OR 2018946C1
5 V70-GA 16 WH 2018946C1
CONNECTOR
W/WTEC XMSN AND W/WTEC GEN IV W/RETARDER
RETARDER ON/OFF
WARNING LIGHT
(7807) CAV CIRCUIT GAUGE COLOR TERMINAL
1 V146B 18 YL 1661709C1
(LOCATED ON CONTROL BOX)
1 V163D 18 YL 1661709C1
2 V146B 18 YL 1659673C1
5 2 V163B 18 YL 1659673C1
1 3 V92H 16 TN 1661710C1
4 3
3 V92J 16 TN 1661710C1
2 4 --- --- --- ---

5 V124A 18 WH 1659673C1
5 V125A 18 WH 1659673C1
CONNECTOR
W/WTEC XMSN AND W/WTEC GEN IV W/RETARDER
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 33B
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS

CHAPTER 10

1 K#103A && 18 YL 3572625C1
1 K#103A *** 18 YL 1680205C1
1 K#128A @ 18 YL 1680205C1
1 K#161A @@,& 18 YL 1680205C1
2 K#101 **,%% 18 DK BL 1680205C1
BODY BUILDER I/O 2 K#155 @@,& 18 LT GN 1680205C1
CONNECTOR 3 K#106 @ 18 LT BL 1680205C1
(7966)
3 K#117 @@,& 18 LT GN 1680205C1
3 K#117 %%,** 18 DK BL 1680205C1
3 K#143 && 18 DK BL 3572625C1
7 6 4 K#119 @ 18 TN 1680205C1
4 K#150 $$ 18 PK 1680205C1
4 K#150 $ 18 PK 1680205C1
5 K#118 @@& 18 DK BL 1680205C1
5 K#126A && 18 GY 1680205C2
5 K#126A $$$ 18 TN 1680205C2
5 K#125A &&,$ 18 TN 1680205C1
5 K#125A 18 TN 3572625C1
12 1
5 K#126A $$ 18 TN 1680205C1
5 K#143 *** 18 DK BL 1680205C1
6 K#101 && 18 DK BL 3572625C1
CONNECTOR
BODY LOCK - 3601925C1 6 K#101$ 18 DKBL 1680205C1
6 K#111 @ 18 LT GN 1680205C1
6 K#142 **%% 18 WH 1680205C1
6 K#153 @@& 18 YL 1680205C1
7 K#108 @ 18 LT GN 1680205C1
* W/LCT & WTEC GEN IV
7 K#123 $ 18 LT GN 3572625C1
** W/WTEC GEN IV W/RETARDER
@ W/LCT XMSN 8 K#105 **%% 18 OR 1680205C1
@@ W/WTEC XMSN 8 K#121 @ 18 WH 1680205C1
%% I6&V8 W/WTEC GEN IV
8 K#145 && 18 OR 3572625C1
% N/LCT XMSN
I6 & V8 LCT GEN IV 8 K#145 $ 18 OR 1680205C1
& W/WTEC W/RETARDER 8 K#167 &,@@ 18 WH 1680205C1
&& I6 ENGINE W/LCT GEN IV
9 K#114 &,@@ 18 WH 1680205C1
9 K#145 **%% 18 OR 1680205C1
10 PLUG --- --- 0453133C1
11 K#162 && 18 YL 3572625C1
11 K#162 # # 18 YL 1680205C1
12 K#112 &,@@ 18 TN 1680205C1
UOOK640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 34A
S08297
CIRCUIT DIAGRAMS
Connector Composites (7980), (7981), (7982), (7983), p. 34B

CHAPTER 10
RETARDER SOLENOID
(7980) CAV CIRCUIT GAUGE COLOR TERMINAL
A K#115 18 WH 2036586C1
A K#127 18 WH 2036586C1
B
B K#116B 18 YL 2036586C1
A
B K#131B 18 YL 2036586C1
ACCUMULATOR
SOLENOID
(7981)
(LOCATED ON XMSN) A K#101 18 DK BL 2036586C1
A K#119 18 DK BL 2036586C1
B K#116A 18 YL 2036586C1
B B K#131A 18 YL 2036586C1
A
RETARDER
TEMP SENSOR
(7982)
(LOCATED ON XMSN)
A K#138 18 OR 2036586C1
A K#175 18 OR 2036586C1
B B K#135C 18 LT GN 2036586C1
A B K#158C 18 LT GN 2036586C1
OUTPUT SPEED SENSOR

(7983)
(LOCATED ON XMSN)
A K#139 18 YL 2036586C1
B B K#148 18 LT GN 2036586C1
A
OUTPUT SPEED SENSOR

(7983)

B A K#160 18 YL 3554322C1 3554318C1
B K#140 18 LT GN 3554322C1 3554318C1
A
CONNECTOR
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 34B
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS
Connector Composites (9258), (9260F), (9260M), p. 35A

CHAPTER 10
ECM FUSE HOLDER

(9258)
B CAV CIRCUIT GAUGE COLOR TERMINAL

A N14BD 10 RD 1661708C1
B N97BC 10 VT 1661708C1
A
ECM NEGATIVE CONNECTOR

(9260F)
A
A PLUG --- --- 1675451C1 N/A
B
B N92-GA 10 WH 2025425C1 1667735C1
C N97-G 10 WH 2025425C1 1667735C1
C
CONNECTOR
NEGATIVE BATTERY CONNECTOR

(9260M)
C
B A PLUG --- --- 1675451C1 N/A

B N92-G 10 WH 1667737C1 1667735C1
A C N97-G 10 WH 1667737C1 1667735C1
CONNECTOR
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 35A
Figure 136 Connector Composites (9258), (9260F), (9260M)
S08297
CIRCUIT DIAGRAMS
Connector Composites (9261F), (9261M), (9500), p. 35B

CHAPTER 10
POSITIVE BATTERY CONNECTOR

(9261F)
A
B A N97AA 10 VT 2025425C1 1667735C1
B N92A 10 TN 2025425C1 1667735C1
C C N97AB 10 VT 2025425C1 1667735C1
CONNECTOR
ECM POSITIVE CONNECTOR

(9261M)
C
B A N97BA 10 VT 1667737C1 1667735C1

B N92B 10 TN 1667737C1 1667735C1
C N97BC 10 VT 1667737C1 1667735C1
A
CONNECTOR
LEFT REAR SENSOR

(9500)

1 [N94LR+] 18 GY ASSY
2 [N94LR-] 18 OR ASSY
2
W/HYDRAULIC BRAKES
WHEELSPD1
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 35B
Figure 137 Connector Composites (9261F), (9261M), (9500)
S08297
CIRCUIT DIAGRAMS
Connector Composites (9501), (9502), (9503), p. 35C

CHAPTER 10
LEFT FRONT SENSOR

(9501)

1 [N94LF+] 18 GY ASSY
2 [N94LF-] 18 OR ASSY
2
W/HYDRAULIC BRAKES
WHEELSPD1
RIGHT REAR SENSOR

(9502)

1 [N94RR+] 18 DK BL ASSY
2 --- --- --- ---
WHEELSPD1 W/HYDRAULIC BRAKES
REAR RIGHT SENSOR

(9503)

1 [N94RF+] 18 DK BL ASSY
2 [N94RF-] 18 YL ASSY
2
W/HYDRAULIC BRAKES
WHEELSPD1
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 35C
S08297
CIRCUIT DIAGRAMS
Connector Composites (9504), (9505), (9506), p. 35D

CHAPTER 10
TRAVEL SENSOR
(9504)
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A N90W 16 GY 1661875C1 1661872C1
B B N90F-G 16 WH 1661875C1 1661872C1
C N90U 18 GY 1661875C1 3568570C1
A
CONNECTOR
BODY LOCK - 1667771C1 W/HYDRAULIC BRAKES
CUT OFF SOLENOID

(9505)

2 1 N44C 18 GY 3509874C1 3532128C1
1 2 N90G-G 18 WH 3509874C1 3509903C1
CONNECTOR - 3578645C1 W/HYDRAULIC BRAKES
SUPPLY VALVE
(9506)

2 1 N44J 18 GY 3509874C1 3532128C1
1 2 N44-G 18 WH 3509874C1 3509903C1
W/HYDRAULIC BRAKES
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 35D
S08297
CIRCUIT DIAGRAMS
Connector Composites (9507), (9508), p. 35E

CHAPTER 10
FULL POWER MOTOR FEED

(9507)
1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 N11D-G 12 WH 3573654C1 3573655C1
2 N90B 12 GY 3573654C1 3573655C1
W/HYDRAULIC BRAKES

1 N90S 18 GY 3573652C1 3573653C1
2 N90J 18 GY 3573652C1 3573653C1
FULL POWER HCV CONNECTION 3 N90H 18 GY 3573652C1 3573653C1
(9508)
4 N44J 18 GY 3573652C1 3573653C1
5 N44C 18 GY 3573652C1 3573653C1
6 N44-GB 18 WH 3573652C1 3573653C1
7 N90U 18 GY 3573652C1 3573653C1
8 N94W 18 GY 3573652C1 3573653C1
26
9 N90M 18 GY 3573652C1 3573653C1
31 15 10 N90T 18 GY 3573652C1 3573653C1
11 N44 18 GY 3573652C1 3573653C1
12 N90L 18 GY 3573652C1 3573653C1
13 N94U 18 GY 3573652C1 3573653C1
14 N5DB+ 18 YL 3573652C1 3573653C1
15 N5DB- 18 GN 3573652C1 3573653C1
16 N90C 12 GY 3573654C1 3573655C1
17 N90D 12 GY 3573654C1 3573655C1
18 N11A-G 12 WH 3573654C1 3573655C1
19 N94-GB 12 WH 3573654C1 3573655C1
20 N90P 18 GY 3573652C1 3573653C1
21 N94H 18 GY 3573652C1 3573653C1
16 1
22 [N94RR+] 18 DK BL 3573652C1 3573653C1
23 [N94LR+] 18 GY 3573652C1 3573653C1
24 [N94LF+] 18 GY 3573652C1 3573653C1
25 [N94RF+] 18 DK BL 3573652C1 3573653C1
CONNECTOR 26 N3BB- 18 GY 3573652C1 3573653C1
BODY LOCK - 3573650C1 27 --- --- --- 1675451C1 N/A
28 [N94LR-] 18 OR 3573652C1 3573653C1
29 [N94LF-] 18 OR 3573652C1 3573653C1
30 [N94RF-] 18 YL 3573652C1 3573653C1
31 N3BB+ 18 DK BL 3573652C1 3573653C1
32 --- --- --- --- N/A
W/HYDRAULIC BRAKES
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 35E
S08297
CIRCUIT DIAGRAMS
Connector Composites (9509), (9510), (9511), p. 35F

CHAPTER 10
MASTER CYLINDER STOP LIGHT

(9509)
1
2 1 N90T 18 GY 3522190C1 3522193C1
2 N90F 16 GY 3522190C1 3522193C1
3
MASTER CYLINDER LOW

FLUID LEVEL
(9510)

B A N90MN 18 GY 2036586C1
B N11-GN 18 WH 2036586C1
A
AUX.RESERVOIR LOW
FLUID LEVEL
(9511)

B
A N90MP 18 GY 2036586C1
A B N11-GP 18 WH 2036586C1
W/HYDRAULIC BRAKES
U00K640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 35F
S08297
CIRCUIT DIAGRAMS
Connector Composites (9550), (9850), p. 35G
S08297
CIRCUIT DIAGRAMS
Connector Composite (9850), p. 35H
S08297
CIRCUIT DIAGRAMS
Connector Composite (9851), p. 36
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
XMSN CHASSIS CONNECTOR

(9875)
S K
W R J D
V P H C
U N G B
T M F A
L E
CONNECTOR

A PLUG --- --- 3518314C1
B PLUG --- --- 3518314C1
C PLUG --- --- 3518314C1
D PLUG --- --- 3518314C1
E PLUG --- --- 3518314C1
F K#110 * 18 YL 3517243C1
F K#142 ** 18 WH 3517243C1
G K#123 * 18 PK 3517243C1
G K#124 ** 18 WH 3517243C1
H K#125 * 18 LT GN 3517243C1
H K#129 ** 18 LT GN 3517243C1
J PLUG --- --- 3518314C1
K PLUG --- --- 3518314C1
L PLUG --- --- 3518314C1
M PLUG --- --- 3518314C1
N K#103E ** 18 YL 3517243C1
N K#128E * 18 YL 3517243C1
P K#113 * 18 PK 3517243C1
P K#121 ** 18 LT GN 3517243C1
R PLUG --- --- 3518314C1
S PLUG --- --- 3518314C1
T PLUG --- --- 3518314C1
U PLUG --- --- 3518314C1
V PLUG --- --- 3518314C1
W PLUG --- --- 3518314C1
* W/LCT XMSN
** W/LCT GEN IV XMSN
UOOK640 PB30500, PC30500, RE30030

50342E 12DEC05 AE08-54925 36A
S08297
CIRCUIT DIAGRAMS
Lamp Bulb Chart and Body Builder Information, p. 37

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITES: LAMP BULB CHART
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE & BODY BUILDER INFORMATION
LAMP BULB CHART
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER

CONTROL IDENTIFICATION........................... 0.5 CANDLEPOWER....................... 21620
FOG LIGHT........................................ 55 WATTS.............................. VH550
FRONT TURN SIGNAL................................ 32 WATTS.............................. 2458
HEADLIGHT
INCANDESCENT BULB
LOW BEAM.................................... 55 WATTS.............................. 6053
HIGH BEAM................................... 65 WATTS.............................. 6053

HALOGEN BULB
LOW BEAM.................................... 42 WATTS.............................. H5054
HIGH BEAM................................... 65 WATTS.............................. H5054
BODY BUILDER INFORMATION

(LOCATED ON LEFT SIDE OF STEERING COLUMN SUPPORT BRACKET)
PLATFORM HARNESS
FRONT END
BODY BUILDER BODY BUILDER
(169) (170)
F E D
CIRCUIT 17A
H G F E
CIRCUIT 17 (6348M)
(6348F)
A B C D
A B C
STARTER INTERRUPTER
CONNECTOR-INTERFACE
SHIPPED CONNECTED
169 CONNECTOR 170 CONNECTOR

CAVITY CIRCUIT # DESCRIPTION CAVITY CIRCUIT #
A A70A STOP LIGHTS A A64A FOG LIGHT RELAY
B A12D ACC FEED B A57A RIGHT TURN LIGHTS
C A62J PANEL LIGHTS C A53B LO BEAM HEADLIGHTS
D A71A BACK UP LIGHTS D A52B HI BEAM HEADLIGHTS
E A13D IGNITION E A56A LEFT TURN LIGHTS

F A56C LEFT TURN LIGHTS F --- --- ---
G A57C RIGHT TURN LIGHTS
H A58 MARKER LIGHTS
GSC2 PB30500, PC30500, RE30030

56878R 17JUL03 AE08-54925 37
Figure 146 Lamp Bulb Chart and Body Builder Information
S08297
CIRCUIT DIAGRAMS
2. ELECTRICAL CIRCUIT DIAGRAMS — FE 300

2.1. INSTRUCTIONS AND CHARTS, (CHAPTER 1)

CIRCUIT DIAGRAM INSTRUCTIONS
A- SWITCH AND RELAY POSITIONS AS B- MULTIPLE CONNECTORS ARE

SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
1 2 INFORMATION.
30 86
87
A 87 85
3 4 5
12 AND/OR 12
SWITCH-MANUAL RELAY-SUPPRESSED
SINGLE IN-LINE CONNECTORS

DISPLAYED AS SHOWN WITHOUT
CONNECTOR NUMBER.
INDICATES
CASE
GROUND
C- PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED

CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
INDICATES
INDICATES WIRE
CIRCUIT GAUGE & COLOR
NUMBER
16PK
13
BUSS IN FUSE
CIRCUIT BREAKER
PRINTED WIRE CONNECTION
CONNECTOR
CIRCUIT
IN FUSE RATING
INSTRUMENT
CLUSTER
A
20A
VOLTMETER B A1
BUSSED
CONTACT
LOCATION IN
FUSE/CIRCUIT
BREAKER
CONNECTOR
D- JUNCTION NUMBERS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS

WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR
A CONNECTOR WITH ALL CIRCUITS CONNECTED BY INSERTING A BUS.
11Z
11A 11-G
11W 11B
STUD
11X
MDL3 PB20500
57780W 01MAY03 AE08-55124 01
Figure 147 Circuit Diagram Instructions, Page 1
S08297
CIRCUIT DIAGRAMS

CIRCUIT DIAGRAM INSTRUCTIONS
E - CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).

ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN
GROUNDS, NEITHER THE LETTER G OR
THE COLOR WHITE WILL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:

11-G 97-G
11-GA 97-GA
11-GB 97-GB
SUFFIX SUFFIX
G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT

INDICATES A GROUND CIRCUIT INDICATES A GROUND CIRCUIT
COMMON GROUND INDIVIDUAL GROUND

CIRCUIT NUMBER CIRCUIT NUMBER
F - ABBREVIATIONS: COLOR AND NOUNS

COLOR ABBREVIATION NOUN ABBREVIATION
AQ - AQUA A
ACCESSORY
BK - BLACK ACC
BL - BLUE AC - AIR CONDITIONER
BN - BROWN AUX - AUXILIARY
DK GN - DARK GREEN AWG - AMERICAN WIRE GAUGE
GD - GOLD B
BATTERY
GY - GRAY BAT
GN - GREEN CONN - CONNECTION OR CONNECTOR
LT BL - LIGHT BLUE DRL - DAYTIME RUNNING LIGHTS
LT GN - LIGHT GREEN ENG - ENGINE
OR - ORANGE FWD - FORWARD

PK - PINK GA - GAUGE
PL - PURPLE G
GROUND
RD - RED GND
SIL - SILVER I
IGNITION
TN - TAN IGN
VT - VIOLET IND - INDICATOR
WH - WHITE L - LEFT
YL - YELLOW LT - LIGHT
OPT - OPTIONAL
ENGINE ABBREVIATION
R - RIGHT
S - START OR SENDER
THERMO - THERMOSTAT
I6-CEC -MFG (NAVISTAR)NGD I6-HEUI W/ - WITH

ELECTRONIC ENGINE
CONTROL (ENGINE MOUNTED W/O - WITHOUT
CONTROL MODULE)
MDL3 PB20500
57780W 01MAY03 AE08-55124 02
Figure 148 Circuit Diagram Instructions, Page 2
S08297
CIRCUIT DIAGRAMS

SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
MALE/FEMALE IN-LINE CONNECTION

ALARM-ELECTRONIC
FEMALE TERMINAL
MALE TERMINAL
SOLENOID-GENERAL USAGE
GROUND
FUSE
A MOTOR-ELECTRIC
CIRCUIT BREAKER (TYPE 1)
DIODE
ELECTRONIC MODULE
FUSEABLE LINK
RESISTOR
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED HORN
JUNCTION POINT
SPLICE SPEAKER-SOUND SYSTEM
SWITCH-PUSH BUTTON
FLASHER-TURN SIGNAL,HAZARD
SWITCH-PRESSURE
SWITCH-MANUAL/MECHANICAL
MAGNETIC SWITCH
SWITCH-WITH LIGHT LIGHT-SINGLE FILAMENT
1 2
86 LIGHT-DOUBLE FILAMENT
30
RELAY-SUPPRESSED
87
A 87 85
3 4 5
ACCELERATOR POSITION SENSOR SENDER-OIL,WATER,FUEL,TEMPERATURE
MDL3 PB20500
57780W 01MAY03 AE08-55124 03
S08297
CIRCUIT DIAGRAMS

SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION
C
CLUTCH PEDAL SWITCH
NO
NC
COOLANT LEVEL PROBE
WATER PROBE (WIF)
MDL3 PB20500
57780W 02MAY03 AE08-55124 04
S08297
CIRCUIT DIAGRAMS
International Circuit Number Identification, p. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND INSTRUCTIONS & CHARTS: NAVISTAR CIRCUIT
NUMBER IDENTIFICATION
NAVISTAR CIRCUIT NUMBER IDENTIFICATION
CIRCUIT DESCRIPTION CIRCUIT DESCRIPTION

NUMBER NUMBER
1 ALTERNATOR-FIELD 37
2 GENERATOR - CHARGE 38
3 (+) & (-) ATA DATALINK/DIAGNOSTICS 39
4 40
5 J1939 DATALINK
6 42
7 43
8 44 PARK BRAKE
9 45
10 46
11 GROUND 47 SPEEDOMETER
12 ACC FEED 48 TACHOMETER
13 IGNITION FEED 49
14 BATTERY FEED 50 HEADLIGHTS FEED
15 KEY SWITCH FEED 51 DIMMER SWITCH
16 52 HEADLIGHT-HI BEAM
17 STARTER CONTROL 53 HEADLIGHT-LO BEAM
18 54
19 WATER IN FUEL 55 TURN SIGNAL LIGHTS
20 56 LEFT TURN SIGNAL
21 ETHER START 57 RIGHT TURN SIGNAL
22 58 MARKER LIGHTS
23 ENGINE COOLING 59
24 EXHAUST BRAKE 60 FLASHER
25 61
26 AMMETER 62 PANEL LIGHTS
27 VOLTMETER 63
28 INSTRUMENT FEED/GAUGES 64
29 ENGINE WATER TEMPERATURE 65
30 66 DAYTIME RUNNING LIGHTS
31 TRANSMISSION OIL TEMPERATURE 67
32 68
33 69
34 COOLANT LEVEL 70 STOP LIGHTS
35 ENGINE OIL PRESSURE 71 BACK-UP LIGHTS
36 FUEL LEVEL 72
MDL3 PB20500
57780W 02MAY03 AE08-55124 05
Figure 151 International Circuit Number Identification
S08297
CIRCUIT DIAGRAMS
International Circuit Number Identification, p. 6

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NUMBER IDENTIFICATION
CIRCUIT CIRCUIT DESCRIPTION

DESCRIPTION NUMBER
NUMBER
73 87
74 88
75 89
76 90 HYDRAULIC BRAKE PUMP MOTOR
77 91
78 92 ALLISON AUTOMATIC TRANSMISSION
79 93
80 94 ANTI-LOCK BRAKES
81 95
82 96
83 97 CRUISE CONTROL/ENGINE CONTROLS
84 98 (+) & (-) ATA DATALINK/DIAGNOSTICS
85 HORN 99 ACCELERATOR POSITION SENSOR (APS)
86
ALLISON AUTOMATIC TRANSMISSION CIRCUIT NUMBER NOTE:

CIRCUITS LABELED ALLISON SUPPLIED OR CIRCUITS NUMBERED
102 THRU 195 ARE ALLISON NUMBERING AND COLOR CODING
CONVENTION AND DO NOT FOLLOW THE STANDARD NAVISTAR
CONVENTION.
MDL3 PB20500
57780W 02MAY03 AE08-55124 06
Figure 152 International Circuit Number Identification
S08297
CIRCUIT DIAGRAMS
2.2. POWER DISTRIBUTION (CHAPTER 2)

Battery, p. 1
Figure 153 Battery
S08297
CIRCUIT DIAGRAMS
Ground, p. 2

POWER DISTRIBUTION: GROUND
PLATFORM
GROUND
(J3)
8WH
K11-G
ENGINE
K11-GJ
GROUND 12WH
TO (CH 4,PG 1,3)
(J10)
12WH
K2-G
GROUND
STRAP
GENERATOR 2/0
GROUND
(J6)
ENGINE
GROUND
FRAME
GROUND
MDL3 PB20500
57780W 26MAY03 AE08-55125 02
Figure 154 Ground
S08297
CIRCUIT DIAGRAMS
Ignition — Key Switch, p. 3
Figure 155 Ignition — Key Switch
S08297
CIRCUIT DIAGRAMS
Battery — ABS6, p. 4

CHAPTER 2
POWER DISTRIBUTION: BATTERY - ABS6
TO START
TO HYD BRAKE
K90-FL RELAY
FEED (CH 4,PG 1,3)
(CH 7,PG 4)
16BK*
N/HYD N/HYD
K26A-FL
TO AMMETER 26A
(CH 4,PG 1) 16TN
20GY**
K17A
10PK
4/0RD
BATTERIES K17-FL CRANKING
17B
10BK
MOTOR
B S
- +
14GY SOLENOID
(J8)
M
TO
K17S START
18PK RELAY
3/0BK
K17L
(CH 4,PG 1)
CRANKING 18PK
10RD
10WH
14B
MOTOR
11-G
12RS*
K14A-FL
12RS*
K14-FL
(SHOWN WITH
THERMAL
TO 23
OVER CRANK)
START
26A-FL
ECM2
RELAY
K26A (6020)
(CH 4,PG 1,4) 16TN
20GY**
TO TO
K14A
4RD
ECM POWER RELAY W/HYD BRK

TO AMMETER
(CH 9,PG 1) FUSE CONN (CH 4,PG 1)
(CH 9,PG 1)
K2 K26
TO ALTERNATOR 4RD 16TN
(CH 4,PG 2)
4RD
K14
* FUSIBLE LINK
** FUSIBLE LINK PART OF

BATTERY AMMETER SHUNT
FEED STUD
A14B (J2) A94
8RD
A14
16RD 16RD
A14A 19
10RD 10GY
F3
10RD
A14C
20A F12
F11 F13 F34
F14 F15 F16 F17
A97HA
A97C
14VT
16VT
10A 30A
20A 20A 10A 20A 30A 20A
14GR
A94A
A97DK
14OR
14GY
12YL
16GY
10RD
A19H
A50
14VT
A50A
14OR
12YL
A15
A85
A55
A70
TO ECM POWER RELAY
TO HORN
TO DIAGNOSTIC CONN
(CH 3,PG 1)
INTERFACE RELAY
TO FUEL HEATER
TO BRAKE/CRUISE
TO KEY SWITCH
TO TURN SIGNALS
TO STOP LIGHTS
T0 CONN 388F ABS6

TO HEADLIGHTS
(CH 9,PG 1)
(CH 6,PG 3)
RELAY
(CH 2,PG 3)
(CH 7,PG 5)
(CH 7,PG 1)
(CH 8,PG 5)
(CH 9,PG 3)
(CH 8,PG 3)
DEBB PB20500, PC20500

50337W 29NOV04 AE08-55125 04
Figure 156 Battery — ABS6
S08297
CIRCUIT DIAGRAMS
Key Switch — ABS6, p. 5

POWER DISTRIBUTION:IGNITION - KEY SWITCH - ABS6
FROM J2 BATTERY
FEED STUD
(CH 2,PG 1)
10GYA
A19
F16 F17
TO MSM MODULE
(CH 6,PG 5)
30A 20A
10RD
A15
B
KEY
SWITCH
A13MS
18OR
A
(20)
S I
S I
S I
S
A
A
A
I
OFF
OFF
OFF
A
OFF
GND
10A
A12 F31
TO START 14LTBL
START A17F
16PK ACCESSORY
RELAY A13P
12PK
(CH 4, PG 1,3)
13
14PK
IGNITION A13T
18TN
FAN SOLENOID
A13E (CH 4,PG 4)
14PK
A13C A13V
14PK 16PK
A13A 13H
14PK 14PK
14PK
13F
12B
14LTBL
F27 F20 F23 F25 F8

F26 F22 F24 F6 F7 F9 F30
10A
10A 10A 10A 5A 10A 10A 10A 5A 20A 10A
16DKBL
A94KG
14GY
A39D
16WH
14GY
16GY
A13M*
A13D
16PK
A19D
16PK
16PK
A39A*
A13B
A97UA
A71
A66B
18GY
16LTBL
16YL
A39D
A97B
18VT
A12D
16TN
18VT
A28
TO ABS POWER
TO INSTRUMENT
ENGINE CONTROLS
TO WARNING ALARM
INTERFACE RELAY
TO FUEL HEATER
TO AIR DRYER
TO BRAKE/CRUISE
TO HALDEX DRAIN
TO ELECTRONICS
TO DRAIN VALVE
TO BODY BUILDER
TO BODY BUILDER
TO BACKUP LIGHTS
TO DAYTIME RUNNING
CONNECTOR
CLUSTER
CONNECTOR
TO ABS6 IGN.
VALVE RELAY
RELAY
(CH 7,PG 6)
(CH 7,PG 2)
RELAY
(CH 7,PG 2)
(CH 7,PG 1)
(CH 7,PG 4,5)

(CH 9,PG 3)
(CH 9,PG 1)
(CH 7,PG 3)
(CH 7,PG 3)
(CH 6,PG 1,2)
(CH 8,PG 1)
LIGHTS
(CH 8,PG 2)
* W/AIR
** W/HYD
DEBB PB20500, PC20500

50337W 29NOV04 AE08-55125 05
Figure 157 Key Switch — ABS6
S08297
CIRCUIT DIAGRAMS
2.3. CAB ACCESSORIES (CHAPTER 3)

Horn, p. 1

CAB ACCESSORIES: HORN
FROM CRANKING
MOTOR SOLENOID
(CH 4,PG 3)
4RD
A14
BATTERY
FEED STUD
(J2)
8RD
A14
A19
TO FUSE 10GY
BLOCK A14C
(CH 2,PG 1)
10RD
10RD
A14A
F11 F12
20A
16GY
A85B
A85
16GY
86
HORN 30
RELAY
87
(R6) 87 85
A
A85A
16GY
(14)
16GY
A85A
16GY
A85C
A85D
16BK
16GY
HORN HORN STEERING

WHEEL
SLIP RING
16WH
A85-G
A16BK
PLATFORM
GROUND
(J1) HORN
BUTTON
A85-GB
16WH
PLATFORM
GROUND
(J1)
MDL3 PB20500
57780W 27MAY03 AE08-55126 01
Figure 158 Horn
S08297
CIRCUIT DIAGRAMS
2.4. ENGINE SYSTEMS (CHAPTER 4)

Ammeter (Shunt), p. 1

ENGINE SYSTEMS: AMMETER (SHUNT)
AMMETER
- +
(10-7) (10-16) TO ALTERNATOR

(CH 4,PG 2)
14TN
A26A
14TN
A26
BATTERY
(15-M) (15-L)
4RD
K17F
FEED STUD
K2
16PK
(15A-M) (15A-L) (J2)
30 86
K26 K14
K26A
16TN
16TN 4RD START

RELAY
N/AIR (387)
K14A
4RD
87A 87 85
N/HYD BRK
K26A-FL
20GY
K17S
18PK
W/CODE 08MKL
BATTERIES
- +
K17B
10PK
- + FROM
K14A-FL
K26A-FL
20GY
12RS
K14-FL
12RS
14GY
K17-FL
CRANKING
KEYSWITCH
MOTOR START
SOLENOID (2A-W)
(CH 2, PG 3)
(J8)
- + 4/0RD B S
K17A
10PK
3/0BK
K17S K17S
2-G 18PK 18PK
TO 4WH K17L
ALTERNATOR 18PK
(CH 4,PG 2)
CRANKING
MOTOR
(SHOWN WITH CONNECT TOGETHER
FLAT THERMAL W/O THERMAL
23
K11-GH
8WH
10WH
BRAID
K11-GJ
OVERCRANK)
OVERCRANK
FRAME ECM2
GROUND
(6020)
TO
PLATFORM GS5 MAIN ENGINE
GROUND GROUND SPLICE
(CH 2,PG 2)
MDL3 PB20500
57780W 27MAY03 AE08-55127 01
Figure 159 Ammeter (Shunt)
S08297
CIRCUIT DIAGRAMS
Charging System, p. 2

ENGINE SYSTEMS: CHARGING SYSTEM
BATTERY
FEED STUD
(J2)
4RD
K14
TO
K26 K2
AMMETER 16TN 4RD
(CH 4,PG 1)
W/CODE 08MKL
BATTERIES
(J5) +
4RD
ALTERNATOR
14A
- + K26A-FL
(J6)
TO -
K26A
16TN AMMETER
20GY** (CH 4,PG 1)
TO
4WH
K2-G
- + START
K14A-FL
K14-FL
RELAY
12RS
12RS
(CH 4,PG 1,3)

K17A
10PK
- + 4/0RD B S
CRANKING
M
MOTOR
SOLENOID
(J8)
3/0BK
** FUSIBLE LINK -
P/O AMMETER SHUNT
MDL3 PB20500
57780W 26MAY03 AE08-55127 02
Figure 160 Charging System
S08297
CIRCUIT DIAGRAMS
Cranking System, p. 3

ENGINE SYSTEMS: CRANKING SYSTEM
TO ALTERNATOR
(CH 4,PG 2)
BATTERY
4RD
K2
FEED
STUD
(J2)
K26 K14
16TN 4RD
TO
AMMETER W/HYD
K14A
4RD
(CH 4,PG 1)
START
K26A RELAY
16TN (387)
86
30
W/AIR
16PK
K17F
87A 87 85
W/3 BATTERY
SYSTEM
K17B
10PK
BATTERIES K17S
18PK
- +
- +
K14A-FL
14GY
K26A-FL
K17-FL
12RS
20GY*
K14-FL
12RS
CRANKING
MOTOR TO
SOLENOID KEYSWITCH
(J8) START
- + 4/0RD B S K17A
10PK
(CH 2,SHT 3)
3/0BK
TO K17S K17S
K2-G 18PK 18PK
ALTERNATOR 4WH K17L
(CH 4,PG 2)
18PK
CRANKING
CONNECT TOGETHER
8WH
K11-G
MOTOR 23
FLAT (SHOWN WITH W/O THERMAL
BRAID THERMAL ECM2 OVERCRANK
FRAME OVERCRANK)
(6020)
GROUND
GS5 MAIN ENGINE
PLATFORM GROUND SPLICE
GROUND
(CH 2,PG 2)
*W/AIR
**W/HYD
MDL3 PB20500
57780W 27MAY03 AE08-55127 03
Figure 161 Cranking System
S08297
CIRCUIT DIAGRAMS
Horton Fan with Electric Solenoid Control, p. 4
Figure 162 Horton Fan with Electric Solenoid Control
S08297
CIRCUIT DIAGRAMS
2.5. GAUGES (CHAPTER 5)

Fuel Level Gauge, p. 1

GAUGES: FUEL LEVEL GAUGE
FROM KEY SWITCH

(IGNITION)
(CH 2,PG 3)
12PK
A13
A13A
TO FUSE 14PK
BLOCK
(CH 2,PG 3) A13H
14PK
14PK
A13F
F23 F22
10A
16TN
A28
A28B
16TN
(11-10)
I FUEL
LEVEL
G
GAUGE
(11-2) S
18WH
A28-G
(11-3)
16TN
A36
(2-D)
(2A-D)
16TN
K36
A11-GB
14WH
(37-A)
FUEL
SENDER
(37)
12WH
A11-G
(37-B)
16WH
K36-G
PLATFORM ENGINE
GROUND K11-GJ
GROUND
(J1) 12WH (J10)
MDL3 PB20500
57780W 27MAY03 AE08-55128 01
Figure 163 Fuel Level Gauge
S08297
CIRCUIT DIAGRAMS
Speedometer, Tachometer, Voltmeter, Engine Oil Pressure, Water Temperature, p. 2

GAUGES: SPEEDOMETER,TACHOMETER,VOLTMETER,
FROM DATA-LINK DRIVEN CLUSTER

KEY SWITCH
(IGNITION) SPEEDOMETER
(CH 2,PG 3)
ENGINE OIL PRESSURE
WATER TEMPERATURE
TACHOMETER
VOLTMETER
12PK
A13
(11-10) (11-9) (11-7) (11-2)

14PK
A13F
A98E(+)
18BK
18BK
A98F(-)
F23 F22
10A 5A
A28-G A11-GB
A28 A28B 18WH 14WH
16TN 16TN
ATA BUS(-) ATA BUS(+)

BLUE (374) RED (373)
A C A C
A3A+
18BK
18BK
A3A-
12WH
A11-G
(15-D) (15-C)
(15A-D) (15A-C)
TO ENG CONTROLLER
(CH 6, PG 3)
MDL3 PB20500
57780W 27MAY03 AE08-55128 02
Figure 164 Speedometer, Tachometer, Voltmeter, Engine Oil Pressure, Water Temperature
S08297
CIRCUIT DIAGRAMS
Transmission Temperature Gauge, p. 3

GAUGES: TRANSMISSION TEMPERATURE GAUGE
FROM KEY SWITCH

(IGNITION)
(CH 2,PG 3)
12PK
A13
A13A
TO FUSE 14PK
BLOCK
(CH 2,PG 3) A13H
14PK
14PK
A13F
F23 F22
5A
16TN
A28
A28A
16TN
(10-1)
I
TRANSMISSION
TEMPERATURE G
GAUGE S (10-6)
A28-GA
18WH
(10-17)
16TN
A31
(2-F)
A11-GB
14WH
(2A-F)
18TN
K31
TRANSMISSION
12WH
A11-G
TEMPERATURE
SENDER
PLATFORM
(38)
GROUND
(J1)
18WH
K31-G
12WH
K11-GJ
ENGINE
GROUND
(J10)
MDL3 PB20500
57780W 26MAY03 AE08-55128 03
Figure 165 Transmission Temperature Gauge
S08297
CIRCUIT DIAGRAMS
2.6. WARNING LIGHTS (CHAPTER 6)

Low Oil Pressure/High Water Temp./Low Coolant Level/Brake Warning (Air) Lights and Alarm, p. 1

WARNING LIGHTS: LOW OIL PRESSURE/HIGH WATER TEMP,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. LOW COOLANT W/AIR BRAKES
FROM
KEY SWITCH
IGN (20)
(CH 2,PG 3)
12PK
A13
A13H A13F
14PK 14PK
F25 F24 F22 F23
A A
B 10A B
TO 5A
BACK-UP A71
16TN
A28
LIGHT 16LT BL
SWITCH
(CH 8,PG 1)
A28D A28A
16TN 16TN
(10-5) (10-1)
A13B
16PK
LOW OIL
PRESSURE BRAKE
HIGH WATER WARNING
TEMP LIGHT LIGHT
(10-10) (10-3)
16TN
A29/35
J1 MSM
MODULE
(3111M)
A40A
16GY
1 A97AF
18VT
S B+ F
18GY
A40
ALARM (2-T)
(211) (2A-T)
18GY
K40
LOW AIR
PRESSURE
SWITCH
(717)
(OPEN >60 PSI)
MDL3 PB20500
57780W 26MAY03 AE08-55129 01
Figure 166 Low Oil Pressure/High Water Temp./Low Coolant Level/Brake Warning (Air) Lights and
Alarm
S08297
CIRCUIT DIAGRAMS
Low Oil Pressure/High Water Temperature with Hydraulic Brakes, p. 2

WARNING LIGHTS: LOW OIL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. PRESSURE/HIGH WATER TEMP W/HYD BRAKES
FROM
KEY SWITCH
(CH 2,PG 3) +12V
CLUSTER
WARNING
12PK
LAMP FEED
A13
LOW OIL
PRESSURE (10-1)
HIGH WATER
A13H
14PK
A28A
16TN
TEMP LIGHT
F24
F25
A29/35 A28D
10A 16TN 16TN
(10-10) (10-5)
A28C
16TN
TO TO
BACK-UP A71 BRAKE
LIGHT
16GY
A90N
A90R
16DKBL A13B
16PK 16GY WARNING
SWITCH LIGHT
(CH 8,PG 1) A90M
(CH 7,PG 4)
(12-8)
S B+ F
16GY LOW BRAKE
FLUID LIGHT
(89) PARK
J1 MSM ALARM BRAKE
A97AF
MODULE 1 18VT (211) FROM LIGHT
(3111M) MONITOR
LOW BRAKE MODULE
16GY
A90V
FLUID LEVEL (PAGE 26)

SENSOR
(90) (88) (84)
A90P A90P A90P (12-17)
16GY 16GY 16GY
16RD
A44A
A90W
16GY
A11-GE A11-GE (2-S)

16WH
A11-GF
16WH 16WH
(2A-S)
LOW BRAKE
FLUID LEVEL
16RD
K44A
12WH
11-GE
DIODE
MASTER (82-B)
CYLINDER
GROUND (82-A) (2-R)
16RD
K44B
A44 A44
16RD 16RD
PLATFORM
GROUND
PARK BRAKE
SWITCH PARK
DIODE BRAKE
(82-C) SWITCH
16GY
A90X
16WH
K44-G
(19A)
K11-GD
10WH
IGNITION
SWITCH START
GROUND MOTOR
(BULB CHECK GROUND
GROUND)
MDL3 PB20500
57780W 27MAY03 AE08-55129 02
Figure 167 Low Oil Pressure/High Water Temperature with Hydraulic Brakes
S08297
CIRCUIT DIAGRAMS
Diagnostic/Programmable Connector, p. 3

WARNING LIGHTS: DIAGNOSTIC/PROGRAMABLE CONN
ATA BUS(-) ATA BUS(+)

BLUE (374) RED (373)
D A F C F D
FROM
FUSE BLOCK
(F3)
TO CLUSTER TO CLUSTER (CH 2,PG 1)
SEE CH 7, PG 12 SEE CH 7, PG 12
DIAGNOSTIC &
PROGRAMMABLE
CONNECTOR
(384)
A3+
14BK
F
A3-
14BK
G
A97C
14VT
B
A97-GK
14WH
A
12WH
A11-G
C
18BK
A3A+
18BK
A3A-
D
PLATFORM
GROUND H
14BK
A98J(+)
D C
(15/15A)
J
TO
18DKBL
HYDRAULIC
K3A+
K3A- ABS MODULE

18GN
18GY
A5D+
A5D-
18YL
(CH 7,PG 15)

MELROSE IDM
CONNECTOR
(6011)
K3AB- K3AB+
18GY 3 2 18DKBL
ECM2
(6021)
K3AA- K3AA+
18GY 21 20 18DKBL
J1939 DATALINK
SEE CH 7, PG 12,20
MDL3 PB20500
57780W 27MAY03 AE08-55129 03
Figure 168 Diagnostic/Programmable Connector
S08297
CIRCUIT DIAGRAMS
Parking Brake and Warning Lights with Air Brakes, p. 4

WARNING LIGHTS: PARKING BRAKE & WARNING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHTS W/AIR BRAKES
KEY SWITCH
GROUND
(20)
IN-LINE
CONN
18GY
A44
(64-B)
RECT
ASSY
(64)
(64-A)
18GY
A44B
IN-LINE
CONN
A44GB
16GY
AIR PRESSURE
PARK BRAKE (218-C)
SWITCH
(218)
A44GA (218-D)
16WH
PLATFORM
GROUND
TO PARK 17 A44
BRAKE WARN 18GY
LIGHT
INSTRUMENT
CLUSTER
RIGHT
CONNECTOR
(12)
MDL3 PB20500
57780W 26MAY03 AE08-55129 04
Figure 169 Parking Brake and Warning Lights with Air Brakes
S08297
CIRCUIT DIAGRAMS
Electronic Controls: MSM Module Control System, p. 5
Figure 170 Electronic Controls: MSM Module Control System, p. 5
S08297
CIRCUIT DIAGRAMS
2.7. CHASSIS ACCESSORIES (CHAPTER 7)

Heated Fuel Filter, p. 1

CHASSIS ACCESSORIES: HEATED FUEL FILTER
FROM KEY SWITCH

BATTERY (IGNITION)
(CH 2,PG 3)
FEED
STUD
(J2)
A13A
14PK
8RD
A14
TO FUSE A14C
10RD
F20 F19
BLOCK A14A
(CH 2,PG 1)
10RD
10A
10GY
A19
F16 F17
20A
16GY
14GY
A19D
A19H
FUEL 85 A19E TO WATER IN

HEATED HEATER 30
18GY FUEL LIGHT
FUEL RELAY (CH 6,PG 5)
87
FILTER (R5) A 87 86
(6706)
(2A-B/2-B)
1 K19A A19A
14GY 14GY
K19-GZ
2 14WH
12WH
K11-GJ
A11-GA
14WH
ENGINE
GROUND
(J10)
PLATFORM
GROUND
(J1)
DWM7 PB20500
57780W 13MAY03 AE08-55130 01
Figure 171 Heated Fuel Filter
S08297
CIRCUIT DIAGRAMS
Air Dryer/Drain Valve, p. 2

CHASSIS ACCESSORIES: AIR DRYER/DRAIN VALVE
*W/BENDIX DV-2 OR
STEMCO-MONROE W/HALDEX DRAIN VALVE
DRAIN VALVE FROM KEY SWITCH
(IGNITION)
(CH 2,PG 3)
14LTBL
A12
TO
ENGINE
CAB CONN
F7 A A
F8 (15-J)
10A B B 10A
14GY
18GY
K39B
14GY
A39A
*A39
(2-S) (748-A)
(2-R)
(2A-S)
(2A-R)
16GY
K39B
16GY
*K39
16GY
K39A
(40-C) (40-B)
(749)
16BK
14BK
51
76 76
DRAIN
VALVE
16BK
16BK
*DRAIN
ONEWAY
VALVE
K39-GB
16WH
HEATED HEATED (748-B)

AIR AIR
14WH
DRYER (OR) DRYER

BENDIX BENDIX
AD-9 AD-4
(94)
K39-GB
18WH
(40-A)
ONEWAY
16WH
16WH
76 76
*K39-GA
16WH
12WH
K11-GJ
51
16WH
K39-G
16WH
(40-D)
ENGINE
10WH
K11-GJ
GROUND
(J10)
ENGINE
GROUND
(J10)
DWM7 PB20500
57780W 13MAY03 AE08-55130 02
Figure 172 Air Dryer/Drain Valve
S08297
CIRCUIT DIAGRAMS
Body Builder Connections, p. 3

CHASSIS ACCESSORIES: BODY BUILDER CONNECTIONS
FROM TURN SIGNAL SWITCH (RIGHT TURN)
FROM TURN SIGNAL SWITCH (RIGHT TURN)

FROM TURN SIGNAL SWITCH (LEFT TURN)
FROM TURN SIGNAL SWITCH (LEFT TURN)
FROM HEADLIGHT SWITCH (PARK FEED)

FROM DIMMER SWITCH (HIGH BEAM)
FROM DIMMER SWITCH (LOW BEAM)
FROM KEY SWITCH (IGNITION)
FROM BACKUP LIGHT SWITCH

FROM STOP LIGHT SWITCHES
(CH 8,PG 5)
(CH 8,PG 5)
FROM PANEL LIGHT SWITCH

(CH 8,PG 5)
(CH 8,PG 5)
(CH 8,PG 3)
(CH 8,PG 3)
FROM FUSE BLOCK F9-B

(CH 8,PG 3)
(CH 2,PG 3)
(CH 7,PG 5)
(CH 8,PG 1)
(CH 8,PG 4)
(CH 2,PG 3)
16DKBL
16OR
A62H
A13E
14PK
K71A
F26
(2) (8)
10A (2A)
14LTGN
14LTGN
16*DKBL
16DKBL
16LTBL
14RD
A12D
A57C
A13D
A56C
14BN
A56A
A57A
A52B
16PK
A70A
A71A
**LTBL
14YL
14YL
14YL
14YL
A62J
A53
A58
E C B D B G E A D F H C
BODY CONNECTOR BODY CONNECTOR

(FRONT END) (169)
(170)
* W/HYD
** W/AIR
DWM7 PB20500
57780W 13MAY03 AE08-55130 03
Figure 173 Body Builder Connections
S08297
CIRCUIT DIAGRAMS
Brake System Hydraulic, p. 4

CHASSIS ACCESSORIES: BRAKE SYSTEM HYDRAULIC
FROM
CRANKING [BK1] BATTERY
SOLENOID BRAKE
[BK3]
SWITCH FEED STUD
(209) (J2)
TO BRAKE/CRUISE SWITCH SHOWN
W/BRAKE PEDAL
INTERFACE RELAY
16GY
A90B
16RD
90-FL
A70C
16BK
RELEASED
16GY
(CH 9,PG 3)
A90F
(BK2)
10RD
A14A
(92) (93)
(92)
14GY
A90B
16RD
A70C
18GY
A90F
A97DK
16VT
F12
(87) (87)
12GY
A90
(87)
14GY
A90B
10A
16RD
A70C
18GY
ONE WAY
A90F
STOP
LIGHTS (83) (83)
(83)
18RD
A70B
(26) F1
A B
18RD
A70C
A90A A90B
18GY
A90F
14GY 18GY
10A
TO A97N TO
A97M 18VT
IDM2 18VT IDM2
FROM (6011-7) (6011-11)
18RD
A70F
18GY
90G
KEY SWITCH (CH 7,PG 5) (CH 7,PG 5) W/HALDEX

(IGNITION) DRAIN
(CH 2,PG 3)
(81) (81) VALVE
BLOCKING
STOPLIGHT
A13A
14PK
DIODES
RELAY TO
F20 F19 F18 A90U (81) (R4) IGNITION
12GY
F2
A90
16GY A A70E 86 SWITCH

87 87A
16RD
A70D
16RD (CH 2,PG 3)

B
A90T
16GY
10A 85 30
(80) (80)
PUMP BLOCKING F23
CONTROL DIODES
16WH
RELAY
A70-G
10A
(85) (80)
14RD
A70A
30 85 A90J
16GY
18GY
16GY
A90C
A39D
BRAKE R1-A TO FUEL

87A 87 86 +12V WARNING HEATER
16GY
16GY
A90D
A90H
18GY
A39C
LIGHT RELAY
A90M
16GY
WARNING (CH 7,PG 1)

12WH
A90N
A90Y
LIGHT
16GY
A90E
16GY
FEED (10-3)
90L A B C D E F G H J K
(28-6)
16GY
(84)
14GY
A90S
PLATFORM A11-GD MONITOR

GROUND 12WH MODULE
16GY
A90K
(84) (J1) (86)

(88)
12GY
A90S
90K 90L 90R

16GY 16GY 16GY
FLOW HALDEX
85 30
SWITCH DRAIN
(88) DIFFERENTIAL VALVE
PRESSURE 90-G RELAY 86 87 87A
12GY
90S
SWITCH 16WH (750)

(91)
90Q A90Q A90Q
14GY 14GY 14GY STOP
18GY
A39B
(88) (84) LIGHTS TO

BRAKE/
A39-GC
18WH
CRUISE (15-J)
PUMP INTERFACE TO ENGINE
MOTOR RELAY CAB CONN
(1133-5) (CH 7,PG 2)
DWM7 PB20500
57780W 14MAY03 AE08-55130 04
Figure 174 Brake System Hydraulic
S08297
CIRCUIT DIAGRAMS
Stoplight Switch (With Air Brake), p. 5
Figure 175 Stoplight Switch (With Air Brake)
S08297
CIRCUIT DIAGRAMS
Antilock Brakes (4–Channel) Allison WTEC III w/ I6 EGR and Air Brakes, p. 6
Figure 176 Antilock Brakes (4–Channel) Allison WTEC III w/ I6 EGR and Air Brakes
S08297
CIRCUIT DIAGRAMS
Antilock Brakes (4–Channel) With AT, MT, WTEC III Allison Trans., p. 7

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. & W/AT, MT, WTEC III ALLISON TRANS (CONT.)
LEFT RIGHT
FRONT FRONT
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
18BK
18BK
18BK
18BK
1 2 2 1
MODULATOR MODULATOR
VALVE VALVE
(290) (291)
B B
A C A C
16LTGN/WH
16DKBL/WH
16LTBL/WH
16OR/WH
16GY/WH
16RD/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH
FRAME
16WH
16WH
16WH
94-GC
94-GD
94-GB
GROUND
J1 J2 H1 F1 G1 (288) A1 A2 A3 E1 D1 C1 H3 H2
EXHAUST
SOURCE
HOLD
EXHAUST
SOURCE
OUTPUT
OUTPUT
HIGH CURRENT
HOLD
HIGH CURRENT
ELECTRONICS
INPUT
INPUT
GROUND
GROUND
GROUND

EXHAUST
EXHAUST
SOURCE
SOURCE
OUTPUT
OUTPUT
INPUT
INPUT
HOLD
HOLD
F2 F3 F1 E1 D1
(350) B1 C1 A1 E3 E2
16DKBL/WH
16LTGN/WH
16LTBL/WH
16GY/WH
16RD/WH
16OR/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH

MODULATOR MODULATOR
VALVE VALVE
(353) (354)
C A C A
B B
2 1
(351) (352) 1 2
18BK
18BK
18BK
18BK
LEFT RIGHT
REAR REAR
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
DWM7 PB20500
57780W 15MAY03 AE08-55130 07
Figure 177 Antilock Brakes (4–Channel) With AT, MT, WTEC III Allison Trans.
S08297
CIRCUIT DIAGRAMS
Allison WTEC III Transmission With I6 EGR, p. 9
Figure 178 Allison WTEC III Transmission With I6 EGR
S08297
CIRCUIT DIAGRAMS
Allison WTEC III Transmission Electronic With I6 EGR (Cont.), p. 10

CHASSIS ACCESSORIES: ALLISON WTEC III TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRONIC W/I6 EGR (CONT.)
TO KEY
SWITCH (CH 7,PG 6) ALLISON ECU "S" CONNECTOR
(7204)
A13C
16PK
A13K
16PK
5 6 7 8 9 10 3 32 14 4 1 17 31
(1) (168) (523)
F-27
18LTGN
18LTGN
18LTGN
18DKBL
18DKBL
18DKBL
18WH
K143A
K146A
18OR
18GY
F
K142(+)
18TN
18PK
A
K170
K171
K172
K173
18YL
K174
K175
K124
K180
18YL
K115
B A13J
K151(-)
A146 R K146
16PK 18YL 18YL
10A
INTERCONNECT
A170 A
A
XMSN
18OR
(523)
A171 B
ALLISON B
18LTGN
SHIFT A172 C
C
SELECTOR 18DKBL
(420) D A173 D
18YL M N P
A174 E
E
18LTGN
18TN
A115
A175 F
M
18LTGN
18DKBL
18WH
A142(+)
A151(-)
A124 H
N
18PK
A143A J
P
18GY
A180 G
TO INSTR CLUSTER
S
18DKBL
LEFT YELLOW
A136A K
R 18PK W/AIR BRAKES
(10)
T A186 TO ABS POWER
18WH
RELAY (283)
V A188 A94-GB (CH 7,PG 6)
18GY 16WT
U A187
A94-GC
TO ABS WARNING
18YL LIGHT (284)
16WT
(CH 7,PG 6)
K136A
18PK
A98J(+)
16BK
A98K(-)
K146A 16BK
18YL
A98M(+)
16GY
16GY
A98L(-)
K146
18YL
16WT
A94-G
ABS/ALLISON
INTERCONNECT B A
(168)
16WH
A94-G
(TO CH 7,PG 6)
A98M(+)
16GY
16GY
A98L(-)
A92A
18TN
A11-GL
8WH
ATA ATA
DATA DATA
TO LINK LINK
PANEL (+) (-)
FEED (373) (374)
(8) (CH 6,PG 3)
(CH 8,PG 4)
DWM7 PB20500
57780W 15MAY03 AE08-55130 10
Figure 179 Allison WTEC III Transmission Electronic With I6 EGR (Cont.)
S08297
CIRCUIT DIAGRAMS
Allison WTEC III Automatic Transmission, p. 11

CHASSIS ACCESSORIES: ALLISON WTEC III AUTOMATIC
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION
ALLISON TRANSMISSION ECU CONNECTOR "T" (7203)

22
20
17
21
25
27
31
15
13
12
26
14
30
16
32
1
6
18LTGN
18LTGN
18LTGN
18DKBL
18DKBL
18WH
18WH
K135A
K140A
18OR
18OR
18OR
K102
K104
K107
K120
K128
K130
18YL
K195
18YL
K165
K150
K148
18LTGN
18DKBL
18WH
18WH
K124A
K149A
18OR
18PK
18TN
18TN
18TN
18TN
K103
K110
K121
K129
K131
K147
K162
K141
K139
18YL
NAVISTAR AND ALLISON
NAVISTAR HARNESS-
CIRCUIT NUMBERS
A B C D E F G H J K L M N P U V W X Y
ALLISON TRANSMISSION CONNECTOR (637)

18LTGN
18OR
K150
K148
HARNESS WITH ALLISON
OUTPUT
CIRCUIT NUMBERS
ALLISON SUPPLIED
SPEED
18TN
K141
K139
18YL
SENSOR
(836)
ENGINE
SPEED
SENSOR
(832)
DWM7 PB20500
57780W 20MAY03 AE08-55130 11
Figure 180 Allison WTEC III Automatic Transmission
S08297
CIRCUIT DIAGRAMS
J1939 Datalink w/ Allison WTEC III Transmission, p. 12

CHASSIS ACCESSORIES: J1939 DATALINK W/ALLISON
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 3000 SERIES (WTEC) TRANSMISSION
J1939
TERM RESISTER
(3084B)
A5DB+ A5D+ C
A
18YL 18YL
DATA LINK
(384)
C A5DB- A5D- D
18GN 18GN
A5DD+ A5DD-
18YL 18GN
A5DMS- 6
18GN J1 MSM
MODULE
(3111)
A5DMS+ 5
(CH6, PG5)
18YL
A5DA+ A5DA-
18YL 18GN
J1939 INLINE
PLATFORM/XMSN A C
(3084K)
K5DA+ K5DA- J1939
18YL 18GN
XMSN/ENG ECM
(574)
K5AA+ A K5A+ 12
18YL 18YL
ENG ECM2
(6020)
J1939 K5AA- C K5A- 13
18GN 18GN
TERM RESISTER
K5C+ K5C-
(646) 18YL 18GN
K5D+ K5CC-
A 29
18YL 18GN
XMSN ECU
'S' CONN
(7204)
K5D- K5CC+
C 13
18GN 18YL
W/HYD ABS K5D+ K5D-
18YL 18GN
A C
J1939
XMSN/ABS CONN
(646)
N5D+ N5D-
18YL 18GN
J1939
TERM RESISTER
(6012)
N5DA+ N5DB-
A D3
18YL 18GN
ABS ECM
(288)
N5DA- N5DB+
C C3
18GN 18YL
W/AIR ABS
DWM7 PB20500
57780W 22MAY03 AE08-55130 12
Figure 181 J1939 Datalink w/ Allison WTEC III Transmission
S08297
CIRCUIT DIAGRAMS
Allison WTEC III Transmission (Electronic) Spare Input/Outputs, p. 13

CHASSIS ACCESSORIES: ALLISON WTEC III XMSN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ELECTRONIC) SPARE INPUT/OUTPUTS
ALLISON (BLACK)
SPARE INPUT/OUTPUT
12-WAY DEUTCSH CONN (466)
ALLISON
CAVITY DESCRIPTION
CIRCUIT NUMBER
1 K161A SIGNAL GROUND
2 K155 AUX. FUNCTION RANGE INHIBIT (STD)
3 K117 AUTO NEUTRAL FOR PTO (STD)
5 K118 FIRE TRUCK PUMP MODE
6 K153 AUX. HOLD
8 K167 OUTPUT SPEED INDICATOR A
9 K114 RANGE INDICATOR
12 K112 PTO ENABLE 2
ALLISON TRANSMISSION ECU

CONNECTOR "V"
27 2 5 11 12 13 22 30 31 (7202)
18LTGN
18DKBL
18TN
K112
K161
18YL
K117
18LTGN
K118
18WH
18WH
18WH
K153
18YL
K114
K155
K154
K167
K154B
18WT
K161B
16YL
K161A
16YL
18WT
K161E
18YL
154A
9 8 2 6 5 12 3 1
VIW C-BLACK (466)

K154B
18WT
(523) S (523) L
18WT
A154A
A161E
18YL
TO ABS/MD TO ABS/MD
XMSN SIGNAL XMSN SIGNAL
RELAY (569) RELAY (569)
(CH 7,PG 6) (CH 7,PG 6)
DWM7 PB20500
57780W 20MAY03 AE08-55130 13
Figure 182 Allison WTEC III Transmission (Electronic) Spare Input/Outputs
S08297
CIRCUIT DIAGRAMS
Allison WTEC III Transmission (Electronic) Spare Input/Outputs (Cont.), p. 14

CHASSIS ACCESSORIES: ALLISON WTEC III XMSN
ALLISON (GRAY)
SPARE INPUT/OUTPUT
12-WAY DEUTCSH CONN (499)
ALLISON
CAVITY DESCRIPTION
CIRCUIT NUMBER
1 K161B SIGNAL GROUND
2 K163 RETARDER ENABLE
3 K169 ENGINE BRAKE / PRESELECT
4 K125 RETARDER INDICATOR
7 K119 GENERAL PURPOSE INPUT
8 K154B GENERAL PURPOSE INPUT
9 K105 SUMP/RETARDER TEMP INDICATOR
12 K137 SERVICE BRAKE STATUS
ALLISON TRANSMISSION ECU

CONNECTOR "S" CONNECTOR "V"
11 26 27 29 19 18 25
(7204) (7202)
K161B
16YL
18LTGN
18WH
18DKBL
18OR
18GY
K137
K125
K144
K105
18DKBL
K163
K119
18YL
K169
K154B
18WT
8 1 7 3 2 12 9 4
VIW C-GREY (499)
DWM7 PB20500
57780W 20MAY03 AE08-55130 14
Figure 183 Allison WTEC III Automatic Transmission (Electronic) Spare Input/Outputs (Cont.)
S08297
CIRCUIT DIAGRAMS
Antilock Brake System — Hydraulic, p. 15

CHASSIS ACCESSORIES: ANTILOCK BRAKE SYSTEM -
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. HYDRAULIC
W/ ALLISON WTEC-III TRANSMISSIONS *

W/ ALLISON 2000 (LCT) TRANSMISSIONS **
* A154A ** TO
18WH CONN
** A128C
(3036)
18YL ** A113 (CH 7,PG 18) TO
18PK
* TO IGNITION
87 CONN FUSE
A161E *
A 18YL (523) (F27-B)
87 30 (CH 7,PG 13) (CH 2,PG 3)
** A13ME ** A13E
ABS/MD 18PK 18PK
(168)
SIGNAL
F
GROUND A94F * A13J * A13J
86 16GY 16PK 16PK
RELAY 85
** A113A DASH
16GY CONNECTOR
(569) D
A24H *
16GY (2)
X
ABS/ALLISON A24H K24H
16GY 16GY
INTERCONNECT
U
K94F
A94F 16GY
16GY
TO T
IGNITION A94C K94C
16GY 16GY
FUSE (F27)
(CH 2,PG 3) O
A94H K94H
A94F 16GY 16GY
16GY 85
86 A94H N
16GY A94A K94A
A94D 18GY 18GY
16GY TO FRONT
DIAGNOSTIC & A98J(+)
C
A94E K98J(+)
18GY
87 PROGRAMMABLE 14BK 18BK
A94A
CONNECTOR
18GY
A90F
18GY A94-GB (384-H)

30 18WH (CH 6,PG 3)
87A
HYD ABS ABS POWER

WARN LIGHT FEED
B (2HF)
RELAY (R1) A94K A94K
TO BRAKE 8RD 8RD
RELAY
(CH 7,PG 5) A94-G
ABS A 8BK
WARNING MAXIFUSE
18GY
A94E
LIGHT (422) 60A

8RD
A94J
(329)
A11-GJ
6WH
A B
A14
6RD
FEED
16GY
A94B
STUD
(1F)
16TN
A28
PLATFORM
GROUND STARTER
GROUND
TO
IGNITION
FUSE (F22)
(CH 2,PG 3)
DWM7 PB20500
57780W 20MAY03 AE08-55130 15
Figure 184 Antilock Brake System — Hydraulic
S08297
CIRCUIT DIAGRAMS
Antilock Brake System — Hydraulic (Cont.), p. 16

CHASSIS ACCESSORIES: ANTILOCK BRAKE SYSTEM -
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. HYDRAULIC (CONT.)
18BK
2
18BK
1
(295) RIGHT
REAR
CAB HARNESS 18BK WHEEL
2
IN-LINE CONN SPEED
(261) LEFT
SENSOR
18BK REAR
1
K24H
WHEEL
16GY RIGHT (292) SPEED
6
FRONT SENSOR
K94F WHEEL
16GY
5 SPEED
SENSOR
K94C
16GY
4
LEFT
K94H
FRONT
18BK
18BK
16GY
3
WHEEL
K94A SPEED
18GY
2
SENSOR 1 2
(293)
K98J(+)
16BK
1
16DKBL
94RR(H)
94RR(L)
94LR(H)
16OR
16GY
ENGINE HARN 94LR(L)

16YL
18BK
18BK
IN-LINE CONN
(1102) REAR
1 2 HARN
(289)
K94K 6 4 1 3 IN-LINE
8RD CONN
B
(323)
K94-G
8BK
A
16DKBL
94RR(H)
16OR
16OR
94RF(L)
94LR(L)
94LF(L)
16YL
16GY
16GY
16GY
94C
24H
94A
16DKBL
94RR(L)
94RF(H)
94LR(H)
94LF(H)
16GY
16GY
16YL
16GY
16GY
16BK
8RD
8BK
94-G
94H
98J(+)
94F
94J
(258) A B 5 1 7 15 14 2 11 23 10 22 20 8 9 21
(279)
RR SENSOR, LOW
RELAY GROUND
RF SENSOR, LOW
LR SENSOR, LOW
LF SENSOR, LOW
WARNING LIGHT
WARNING LIGHT
RR SENSOR, HIGH
ABS CONTROL/RETARDER
RF SENSOR, HIGH
IGNITION POWER
LR SENSOR, HIGH
LF SENSOR, HIGH
BRAKE SWITCH INPUT
(MOTOR & LOGIC)
(ALDL) DATA LINK

BAT POWER
GROUND
HYDRAULIC ANTILOCK BRAKE CONTROL MODULE (ECU)
DWM7 PB20500
55780W 20MAY03 AE08-55130 16
Figure 185 Antilock Brake System — Hydraulic (Cont.)
S08297
CIRCUIT DIAGRAMS
Antilock Brakes (4–Channel) W/ I6 EGR and W/Air Brakes W/Allison 2000 LCT Xmsn, p. 17

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ALLISON 2000 LCT W/I6 EGR & W/AIR BRAKES
TO TO MODE SWITCH A94-GC

(CH 7,PG 18)
KEY SWITCH TO 18WT
(CH 4,PG 5) A13MG
18PK (CH 2,PG 1)
ALLISON TCM A94-G
TO RANGE A13M
CONNECTOR 16WH TO
18PK
INHIBITED (3031) (CH 7,PG 10)
(CH 7,PG 18)
12PK
A13
12WH
(CH 7,PG 18) (168)
A11-G
A
8RD
A14
18WH
18GY
A188
A186
A13MA
16WT
A94-G
18PK CAB
GND
A13C
16PK
10GY
(1)
A94
A F27
A B
10A A94B A13ME
18PK
(1)
16WH
18PK
A
A113
B ABS F34
ABS
A94-GA
16WH
WARNING XMSN
1 2 B
SIGNAL
A94-GA
16WT
16GY
LIGHT
A94E
30 86
16PK
RELAY
A13J
(297) A94A
(569) 14GY (388)
87A A128C 2 1
F 87 85
(168)
18YL 87A 86
30 30
3 1 3 4 5 ABS
A13E
16PK
POWER 87A
4 87 RELAY 87
85
(283)
5 4 3
16LTBL
A12C
5
A13K 86 2 DATA LINK
16PK
85 FEED BLOCKS
10GY
A94K
(373) (374) G
(168)
ABS (CH 7,PG 10)
WARNING
16LTBL
A12C
LIGHT
RELAY
16GY
16GY
A98J(+)
A98K(-)
(284)
B
A94KC
A94KA
A94KB
16GY
16GY
16GY
10A (1)
A
F8
16GY
A94H
16GY
16GY
A113A
16GY
A98(+)
14LTBL
A98(-)
A12
(451) (450)
C D A B A B C
TO KEY
TN/WH
SWITCH
PK/WH
16GN
16GN
16TN
16BN
16PK
GN2
GN
16YL
16BL
BN
YL
BL
(CH 2,PG 3)
E3 K1 G2 G3 B1 K2 K3
CURRENT
CURRENT
WARNING
RETARDER
BATTERY
DATA LINK
DATA LINK
HIGH
HIGH
12V
12V
12V
DWM7 PB20500
57780W 20MAY03 AE08-55130 17
Figure 186 Antilock Brakes (4–Channel) W/ I6 EGR and W/Air Brakes W/Allison 2000 LCT Xmsn
S08297
CIRCUIT DIAGRAMS
Allison 2000 (LCT) Transmission W/ I6 EGR, p. 18
Figure 187 Allison 2000 (LCT) Transmission W/ I6 EGR
S08297
CIRCUIT DIAGRAMS
Allison 2000 (LCT) Transmission W/ I6 EGR, p. 19

CHASSIS ACCESSORIES: ALLISON 2000 (LCT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION W/I6 EGR
13 K213
18OR A
TURBINE (3028)
SPEED
14 K214 B
18LTBL
15 K215
18YL A
OUTPUT (3027)
SPEED
16 K216 B
18LTGN
17 K217
18TN A
ENGINE (3029)
SPEED
18 K218 B
18OR
5 K205
18LTBL 5
6 K206
18YL 4
NSBU
7 K207
6
SWITCH
18GY
(3025)
8 K208
18WT 8
ALLISON TCM CONNECTOR RED (3030)
K220 K220B
20
18LTGN 18LTGN 7
(304) TO F24
(2A-G) (CH 2,PG 3)
K220A K71 K71 A71
18LTGN H 11 16OR 16OR 16OR
(2A-H) TO BODY
K210 K71A K71A A71A
10
18TN G 10 16OR 16OR 16OR
BUILDER
(2A-P) CONNECTOR
K204 K97P (438M) K97P A97P (CH 7,PG 3)
4 K 12 18GY 18GY
18LTGN 18GY
K97AU
TO F10
3 K203 K123
18WT E 1 18GY 18TN (CH 9,PG 2)
(438F)
2 K202
18PK F
K201 TO ECM
1 18LTBL
18OR
D
(6020) 8
21 K221
18YL T
32 K232
18LTGN S
29 K229
18WT J
28 K228
18GY W
TRANSMISSION
27 K227
18LTBL B (3024)
26 K226
18LTGN A
31 K231
18TN C
25 K225
18OR P
24 K224
18PK N
22 K222
18YL L
23 K223
18WT M
30 K230
18LTBL R
DWM7 PB20500
57780W 21MAY03 AE08-55130 19
Figure 188 Allison 2000 (LCT) Transmission W/ I6 EGR
S08297
CIRCUIT DIAGRAMS
J1939 Datalink with Allison 2000 (LCT) Transmission, p. 20

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 2000 SERIES (LCT) TRANSMISSION
J1939
TERM RESISTER
(3084B)
A5DB+ A5D+ C
A
18YL 18YL
DATA LINK
(384)
C A5DB- A5D- D
18GN 18GN
A5DD+ A5DD-
18YL 18GN
A5DMS- 6
18GN J1 MSM
MODULE
(3111)
A5DMS+ 5
(CH6, PG5)
18YL
A5DA+ A5DA-
18YL 18GN
J1939 INLINE
PLATFORM/XMSN A C
(3084K)
K5DA+ K5DA- J1939
18YL 18GN
XMSN/ENG ECM
(574)
K5AA+ A K5A+ 12
18YL 18YL
ENG ECM2
(6020)
J1939 K5AA- C K5A- 13
18GN 18GN
TERM RESISTER
K5C+ K5C-
(646) 18YL 18GN
K5D+ K5CC-
A 32
18YL 18GN XMSN ECU
TCM GRAY
CONN
C
K5D- K5CC+
29
(3031)
18GN 18YL
W/HYD ABS K5D+ K5D-
18YL 18GN
J1939
A C
XMSN/ABS CONN
(646)
N5D+ N5D-
18YL 18GN
J1939
TERM RESISTER
(6012)
N5DA+ N5DB-
A D3
18YL 18GN
ABS ECM
(288)
N5DA- N5DB+
C C3
18GN 18YL
W/AIR ABS
DWM7 PB20500
57780W 22MAY03 AE08-55130 20
Figure 189 J1939 Datalink with Allison 2000 (LCT) Transmission
S08297
CIRCUIT DIAGRAMS
Allison 2000 (LCT) Transmission, p. 21

CHASSIS ACCESSORIES: ALLISON 2000 (LCT) XMSN
ALLISON 2000 (LCT)

SPARE INPUT/OUTPUT
(3032)
ALLISON
CAVITY DESCRIPTION
CIRCUIT NUMBER
1 K128A SIGNAL RETURN
3 K106 PTO ENABLE (INPUT)
4 K119 PTO ENABLE (OUTPUT)
5 K126A NONE ZERO CROSSING SPEEDO
6 K111 AUX. RANGE INHIBIT INPUT
ALLISON TRANSMISSION 2000 (LCT)

SPARE INPUT/OUTPUT CONNECTOR
1 3 4 6 5 (3032)
K128A K106 K119 K111 K126A

18YL 18LTBL 18TN 18LTGN 18TN
6 19 11
TCM CONNECTOR
K128 GRAY K126
18YL (3031) 18TN
TO ALLISON TO ALLISON
TCM CONNECTOR GRAY TCM CONNECTOR GRAY
(3031-28) (3031-26)
(CH 7,PG 18) (CH 7,PG 18)
DWM7 PB20500
57780W 22MAY03 AE08-55130 21
Figure 190 Allison 2000 (LCT) Transmission
S08297
CIRCUIT DIAGRAMS
J1708 Datalink with Allison 3000 (WTEC) Transmission, p. 22

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 3000 SERIES (WTEC) TRANSMISSION
ENG ECM2
(6021)
20 21
K3AA+ K3AA-
18DKBL 18GY
K3AB-
3
18GY
IDM2
(6011)
K3AB+
2
18DKBL
K3A+ K3A-
18DKBL 18GY
ENG CAB
C D
CONN
(15)
A3A+ A3A-
18BK 18BK
DATA DATA
A3+ A3-
LINK F 14BK 14BK G LINK
(384) (384)
F F
ATA BUS C A ATA BUS
(+) (-)
(373) D D (374)
A C
CENTER CENTER
A98E(+) A98F(-)
CLUSTER 7 18BK 18BK 9 CLUSTER
(11) (11)
ABS DIAG
INTERCONN A98M(+) A98L(-)
16GY 16GY
(451) A142(+) A151(-)
PK/WH A98J(+) 18WT 18LTBL
G2 A
16PK 16GY
ABS
ECM XMSN HARN
(288) M N CONN
TN/WH A98K(-)
G3
16TN
B
16GY
(523)
K142(+) K151(-)
A142(+) A151(-) 18WT 18LTBL
18WH 18LTBL
XMSN HARN
CONN M N
(523) XMSN ECU
1 17 'S'CONN
K142(+) K151(-) (7204)
18WH 18LTBL
XMSN ECU
'S'CONN 1 17
(7204) W/HYD ABS
W/AIR ABS
DWM7 PB20500
57780W 22MAY03 AE08-55130 22
Figure 191 J1708 Datalink with Allison 3000 (WTEC) Transmission
S08297
CIRCUIT DIAGRAMS
J1708 Datalink with Allison 2000 (LCT) Transmission, p. 23

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 2000 SERIES (LCT) TRANSMISSION
ENG ECM2
(6021)
20 21
K3AA+ K3AA-
18DKBL 18GY
K3AB-
3
18GY
IDM2
(6011)
K3AB+
2
18DKBL
K3A+ K3A-
18DKBL 18GY
ENG CAB
C D
CONN
(15)
A3A+ A3A-
18BK 18BK
DATA DATA
A3+ A3-
LINK F 14BK 14BK G LINK
(384) (384)
F F
ATA BUS C A ATA BUS
(+) (-)
(373) A C (374)
CENTER CENTER
A98E(+) A98F(-)
CLUSTER 7 18BK 18BK 9 CLUSTER
(11) (11)
ATA BUS ATA BUS

(-) D D (-)
(373) (374)
A98M(+) A98L(-)
16GY 16GY
ABS DIAG
A B INTERCONN
(451)
PK/WH TN/WH
16PK 16TN
ABS ECM
G2 G3
(288)
W/AIR ABS ONLY
DWM7 PB20500
57780W 23MAY03 AE08-55130 23
Figure 192 J1708 Datalink with Allison 2000 (LCT) Transmission
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHASSIS ACCESSORIES:PARKBRAKE AND
LIFT INTERLOCK
BUILT AFTER DEC. 26TH 2004

FROM IGNITION RELAY
(CH 2, PG 3)
A13H PARK BRAKE

14PK PRESSURE SWITCH
NORMALLY CLOSED
CONN
168
A44M
F25 16GY
5 AMP
A44L A44G
16GY 16WH
A44PG
A44P 16WH
16GY
PLATFORM
BODY BUILDER
CONN GROUND
A B CONN 3126 3 2 4 5 1
996M
PARK BRAKE
INTER LOCK A44PG
SOLENOID 18WH
BODY BUILDER CONN 466 JUMPER

K#114 HARNESSES
2
18WH 9
WTEC XMSN
K#155 K#155
CONTROLLER 11
18LTGN 2 18LTGN
CONN 7202
K#161 K#161A
31
18YL 18YL 1
BODY BUILDER CONN 3032

K#121
21
18WH 8
LCT XMSN
K#111 K#111
CONTROLLER 11
18LTGN 6 18LTGN
CONN 3031
K#128
28
18YL 1
U00MDL3 PB20500
59478D 27OCT04 AE08-55130 25
S08297
CIRCUIT DIAGRAMS

CHAPTER 7
CHASSIS ACCESSORIES: ABS6-BENDIX AIR
(292)
(168)
INPUT 4 16YL/WTS 18BK B A
2 A13J A13C A13
F 16PK 16PK 12PK
(1) TO
OUTPUT 8 16DKBL/WTS 18BK
F27 KEY SWITCH
1
RIGHT (CH 2,PG 3)
16PK
FRONT
A13J
(288X1)
WHEEL
SPEED
SENSOR
A146
18YL
A13K
16PK
J1939_HI 6 N5DB+ A94-GC
18YL 16WT
4
(523)
5 3
ABS R
16WH
A94B
J1939_LO 2 N5DB-
ABS
87A
85
87
18GN WARNING
WARNING
K146
18YL
A
(451) LIGHT
LIGHT
RELAY
(284) 30 (297) B
86
2 1
GN2 A94H A94E
ABS WL 12
16GN C 16GY 16GY
TO
K146C
A154A
18YL
18WT (523)
RETARDER 10
YL A154
(CH 7,PG 13)
TO
16YL 18WH
D REVERSE
87A RELAY
3 30
1 A161E (CH 7,PG 9)
18YL
PK/WH A98(+) A98J(+) 4

FEED BLOCKS
J1708A 5 87
16PK A 16GY 16GY
DATA LINK
(CH 7,PG 10)

(373) (374)
5 86 A11-G
2 A94F 12WH
85
TN/WH A98(-) A98K(-) 16GY
J1708B 1
16TN 16GY 16GY
CAB
B
ABS/MD GND
16WH
A94-G
XMSN
(451) SIGNAL
RELAY
(168)
(450) (569)
A94-G
(168) 16WT A
N94-GE A94GE A94-GE CAB
15
12GY 12GY 12GY GND A186
18WH
F27 TO KEY
(CH 7,PG 10)
(168) 10A TO
A13M A13C
SWITCH A188
N94KG A94KG
IGNITION 9 16PK 18GY
16GY 18GY 18GY (CH2,PG30)
B A
(388)
N94KA A94KA A94A A94
BATTERY 14
12GY 12GY 12GY 10GY
FEED STUD
B F34 A (CH2, PG29)
30A
(450)
3 16OR/WTS 18BK
INPUT
2
OUTPUT 7 16GY/WTS 18BK

1
LEFT
(289) FRONT
WHEEL
SPEED
SENSOR
DEBB PB20500, PC20500

50337W 16NOV04 AE08-55130 26
S08297
CIRCUIT DIAGRAMS

CHAPTER 7
CHASSIS ACCESSORIES: ABS6 BENDIX AIR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT.)
LEFT RIGHT
FRONT FRONT
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
18BK
18BK
18BK
18BK
1 2 2 1
MODULATOR MODULATOR
VALVE VALVE
(290) (291)
B B
A C A C
16LTGN/WH
16DKBL/WH
16LTBL/WH
16OR/WH
16GY/WH
16RD/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH
7 3 13 8 7 (288X1) 10 9 14 4 8
EXHAUST
HOLD
SOURCE
EXHAUST
SOURCE
OUTPUT
OUTPUT
HOLD
INPUT
INPUT
EXHAUST
EXHAUST
SOURCE
SOURCE
OUTPUT
OUTPUT
INPUT
INPUT
HOLD
HOLD
1 2 15 11 12 17 18 16 4 3
(350X2)
16DKBL/WH
16LTGN/WH
16LTBL/WH
16GY/WH
16RD/WH
16OR/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH

MODULATOR MODULATOR
VALVE VALVE
(353) (354)
C A C A
B B
(351) (352)
2 1 1 2
18BK
18BK
18BK
18BK
LEFT RIGHT
REAR REAR
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
DEBB PB20500, PC20500

50337W 29NOV04 AE08-55130 27
S08297
CIRCUIT DIAGRAMS
J1939 Datalink W/Allison 3000 Series (WTEC) Transmission, ABS6 Bendix Air, p. 28

CHAPTER 7
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 3000 SERIES (WTEC) TRANSMISSION, ABS6 BENDIX AIR
J1939
TERM RESISTER
(3084B)
A5DB+ A5D+
A C
18YL 18YL
DATA LINK
(384)
A5DB- A5D-
C D
18GN 18GN
A5DD+ A5DD-
18YL 18GN
A5DMS-
6
18GN
J1 MSM
MODULE
(3111)
A5DMS+
5
(CH6, PG5)
18YL
A5DA+ A5DA-
18YL 18GN
J1939 INLINE
PLATFORM/XMSN A C
(3084K)
K5DA+ K5DA- J1939

18YL 18GN
XMSN/ENG ECM
(574)
K5AA+ K5A+
A 12
18YL 18YL
ENG ECM2
(6020)
K5AA- K5A-
J1939 18GN
C
18GN
13
TERM RESISTER
K5C+ K5C-
(646) 18YL 18GN
K5D+ K5CC-
A 29
18YL 18GN
XMSN ECU
'S' CONN
(7204)
K5D- K5CC+
C 13
18GN 18YL
W/HYD ABS K5D+ K5D-

18YL 18GN
J1939
A C
XMSN/ABS CONN
(646)
N5D+ N5D-
18YL 18GN
J1939
TERM RESISTER
(6012)
N5DA+ N5DB-
A 2
18YL 18GN
ABS ECM
(288)
N5DA- N5DB+
C 6
18GN 18YL
W/AIR ABS
DEBB PB20500, PC20500

50337W 29NOV04 AE08-55130 28
Figure 197 J1939 Datalink W/Allison 3000 Series (WTEC) Transmission, ABS6 Bendix Air
S08297
CIRCUIT DIAGRAMS
Allison 1000/2000 Series (LCT) Gen 4 Transmission W/I6 Engine, p. 29

CHASSIS ACCESSORIES: ALLISON 1000/2000 (LCT)
GEN 4 TRANSMISSION W/I6 ENG
BATT/POWER
GND ENGINE
(7104) BATTERIES
K169 K92-G
B
N92-GA - +
69 18GY 10WH 10WH
TCM GND
K109
9 18GY
N14BE
8RD
TCM GND
K110
10 18PK
BATT
N14AZ
10RD
POWER
(9261)
A B 10A
K170 K110A K14B N92-BA B A
70 18PK 10PK 10TN 10TN
BATT TCM FUSE
POWER (9255)
H TO FUSE
K163 K163A A13M A13E
63 18XL 18YL 18PK 18PK F27
IGN (CH 7,PG 17)
POWER
K163C
18YL
ALLISON TCM 80 WAY CONNECTOR (7150)
REVERSE RELAY
(639)
CH7_31 E
K121 TO ABS SIGNAL
A121
21 18GN 18GN
GROUND RELAY
ABS CH7_17
INPUT
TO
G (3043)
K142 A142 A92A A92A PANEL
42 18WH 18WH 18TN 18TN
LIGHTS
INPUT 6 8
FUNCT
(168-B) CH8_4
5
TO SPARE
TO CAB
INPUT/OUTPUT
7 A94-GC GROUND
(3032) 5 2
18WT CH7_17
K103A
CH7_32
A128D
18YL
18YL
A13MG
TO KEY
18PK SWITCH
CH7_17
A
K103 K103F A130E A128C
3 18YL 18YL
TO ABS
18YL 18YL
SIGNAL SIG/GND
RETURN
RANGE RELAY
INHIBITED CH7_17
LIGHT
F
K124 A124 A13MA
24 18WH 18WH 18PK TO KEY
RANGE SWITCH
INHIBIT
(3044B) (3044A)
CH7_17
INDICA-
TOR
K129
B
A129 A92
29 18GN 18GN 18TN 2
CHECK INST
TRANS
(168-C)
CLUSTER
XMSN CAB OVERLAY (YELLOW CHECK TRANS)
(3036)
K125 K125B K125 ECM2
25 18TN 18TN 18GY 10
CONN
SPEEDO
METER (44M) (6021)
(3032)
K125A TO SPARE
18TN
INPUT/OUTPUT
CH7_32
DWM7 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 29
Figure 198 Allison 1000/2000 Series (LCT) Gen 4 Transmission W/I6 Engine
S08297
CIRCUIT DIAGRAMS
Allison 1000/2000 Series Gen 4 Transmission W/I6 Engine, p. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHASSIS ACCESSORIES: ALLISON 1000/2000 GEN 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION W/16 ENG
80 K#180 TURBINE
A
18OR
TURBINE SPEED SPEED
SENSOR
20 K#120 B
18LTBL (3028)
TURBINE SPEED
60 K#160 OUTPUT
A
18YL
OUTPUT SPEED SPEED
K#140
SENSOR
40 B
18LTGN (3027)
OUT SPEED
59 K#159 ENGINE
A
18TN
ENGINE SPEED SPEED
SENSOR
39 K#139 B
18OR (3029)
ENGINE SPEED
K#152
52 1 SS1
18GN
SS1
K#133
33 2 SS2
18YL
SS2
K#151
51 3 SS3
18WH
SS3
K#117
17 4 PS1
18LB
PRESSURE SWITCH
MANIFOLD 5
K#157
PRESSURE 57 6 PS3
18WH
SWITCH MANIFOLD
K#179
PS2
PRESSURE 79 18PK 7
SWITCH MANIFOLD
K#154
54 8 SUMP TEMP
18TN
SUMP TEMP
K#158 ANALOG RETURN
58 9
ALLISON 18GN
GND INROTTLE
XMSN & SUMP TEMP
80 WAY K#178
78 10 TCC
18WH
CONN TCC
(7150) K#177
77 11 PS 4
18GN
PRESSURE SW TRANSMISSION
MANIFOLD 12 BLKHD
24 WAY CONN
HIGH SIDE 13
DRIVER 1 (7350C)
K#111
11 14 PSD 1
18OR
K#155
55 15 PCS 1
18WH
PCS3
K#171
71 16 HSD 2
18YL
HIGH SIDE
DRIVER 1
K#136
36 17 PCS 2
18OR
PCS2
K#138
18 IMS-NS
INTERNAL 38 18OR
MODE SW
K#174
74 19 MAIN MOD
18BL
PCS1
K#114
14 20 IMS-C
18GY
INTERNAL MODE SW
K#153 IMS-B
53 21
18YL
INTERNAL MODE SW
K#173
73 22 IMS-A
18BL
INTERNAL MODE SW
K#134
34 23 IMS-P
18WH
INTERNAL MODE SW
K#176
TRANS ID 76 24 TRANS ID
18TN
1B27
J1939+(1) 28
18YE
J1939 DATA LINK
1B28
J1939-(1) 8
18GN
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 30
Figure 199 Allison 1000/2000 Series Gen 4 Transmission W/I6 Engine
S08297
CIRCUIT DIAGRAMS
Allison 1000/2000 Series Gen 4 Transmission W/I6 Engine, p. 31

CHASSIS ACCESSORIES: ALLISON 1000/2000 GEN4
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION W/I6 ENG
TO REVERSE LIGHTS
CH8_06
16OR
16OR
K71A
K71
B A (304)
16OR
K71
ALLISON XMSN
80 WAY CONN
16OR
K71A
REVERSE (7150)
87
A
RELAY
(639)
30
87
K163C
86
CH8_06 18YL
85
K165 REVERSE
18TN
65 WARNING
ECM2 K141 K141 NEUTRAL

8 18GY
41 START
(6020) 18TN
(438F)
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 31
Figure 200 Allison 1000/2000 Series Gen 4 Transmission W/I6 Engine
S08297
CIRCUIT DIAGRAMS
Allison 1000/2000 Series Gen 4 Transmission, p. 32

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CHASSIS ACCESSORIES: ALLISON 1000/2000 GEN 4
XMSN BODY I/O CONN

(3032)
TCM 80 WAY K103

18YL 1
CH7_29
K125A
CH7_29 18TN 5
TCM 80 WAY CONN

(7150)
INPUT K143
FUNCTION 43 18BL 3
3
K150
OUTPUT 7 50 18PK 4
K145
OUTPUT 3 45 18OR 8
INPUT K101
FUNCTION 1 18BL 6
6
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 32
Figure 201 Allison 1000/2000 Series Gen 4 Transmission
S08297
CIRCUIT DIAGRAMS
Allison Automatic 3000/4000 Series Gen 4 Transmission, p. 33

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHASSIS ACCESSORIES: ALLISON AUTOMATIC
3000/4000 GEN 4 TRANSMISSION
TCM ECU
80 WAY CONN XMS BLKHD
(7150) (7250)
K111
HIGH SIDE DRIVER 1 11 1 HSD 1
18OR
K155
PCS5 55 2 PCS 4
18WH
K177
PS1 77 3 PS 1
18GN
K136
PCS2 36 4 PCS 1
18OR
K152
PCS3 52 5 PCS 2
18GN
K171
HIGH SIDE DRIVER 2 71 6 HSD 2
18YL
K174
PCS1 74 8 MAIN MOD
18BL
K133
PCS4 33 9 PCS 3
18YL
K151
SS1 51 10 SS1
18WH
K131
HSD3 31 11 HSD 3
18YL
K137
TCC 37 12 TCC
18WH
K180
TURBINE SPEED 80 13 TURBINE SPEED HI
18OR
K120
TURBINE SPEED 20 14 TURBINE SPEED LO
18BL
K116
OIL LEVEL 16 15 OIL LEVEL SENSOR
18BL
K112
SENSOR SUPPLY 12 16 SENSOR SUPPLY
18PK
17
K154
SUMP TEMP 54 18 SUMP TEMP
18TN
K158
ANALOG RETURN 58 19 ANALOG RETURN
18GN
K176
TRANS ID 76 20 TRANS 10
18YL
59 K159 ENGINE
ENGINE SPEED A
18TN
SPEED
K139
SENSOR
ENGINE SPEED 39 B
18OR (7603)
K160
OUTPUT SPEED 60 A OUTPUT
18YL
SPEED
K140 SENSOR
OUTPUT SPEED 40 B
18GN (7605)
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 33
Figure 202 Allison Automatic 3000/4000 Series Gen 4 Transmission
S08297
CIRCUIT DIAGRAMS
Allison 3000/4000 Series Gen 4 Transmission W/I6 EGR, p. 34

CHASSIS ACCESSORIES: ALLISON 3000/4000 GEN 4
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION W/I6 EGR
10 ECM2
(6021)
TO CAB OVERLAY
K#125
18TN
(523)
CH7_36
TCM 80 WAY
K110A
18PK
CONNECTOR
(303)
(7150)
A
K125 25
18TN
K110
10
REVERSE 18PK
K71
16OR RELAY K170
70
(639) 18PK
86 K165 65
30
18TN
TO REVERSE
LIGHTS 87 K146A
63
A 87 85 18YL
CH8_06
K141
41
K110Y
18TN
10PK
K163C
16YL
K109
K71A 9
18GY
16OR
K169
69
18LTGN
CAB OVERLAY
K163A
(523) 18YL
CH7_36
10WT
K11-G
(434)
K#141
8 18TN
A
ECM2
(6020)
ENGINE
BATT/
PWR/GND A B
(7104)
CH7_36
N92-GA
10WH
BATTERIES
N92A
10TN
- +
(9261) B
N14BE
8RD
N92B
10TN
N14AZ
10RD
TCM FUSE
(9255)
B A
10A
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 34
Figure 203 Allison 3000/4000 Series Gen 4 Transmission W/I6 EGR
S08297
CIRCUIT DIAGRAMS
Allison 3000/4000 Series Gen 4 (Electronic) Spare Input/Outputs, p. 35

TCM 80 WAY CONN

XMSN BODY I/O
(7150)
(499)
K102
INPUT FUNCTION 2 2 7
18YL
K124
OUTPUT 5 24 4
18WH
K157
18WH
K161
18OR
K162
18YL
K164
OUTPUT 6 64 9
18BL
TO ABS/MD K103B
1
XMSN SIGNAL 18YL
RELAY (569)
K121B
CH7_06 18WH
8
5
OVERLAY
CAB
6
(523)
L
10
K103E
18YL
11
XMSN BODY I/O

(466)
K103
SIGNAL RETURN 3 1
18YL
K101
18BL
K105
18OR
K117
18BL
K130
OUTPUT 1 30 12
18WH
K142
18WH
K143
18BL
K145
OUTPUT 3 45 9
18OR
K121
ABS INPUT 21 4 NC
18WH
7 NC
10 NC
11 NC
(523) TO ABS/MD XMSN

K121A K121A SIGNAL RELAY
18WH S
18WH (569)
CH7_06
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 35
Figure 204 Allison 3000/4000 Series Gen 4 (Electronic) Spare Input/Outputs
S08297
CIRCUIT DIAGRAMS
Allison 3000/4000 Series Gen 4 (Electronic) W/ I6 Engine, p. 36

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRONIC W/16 ENG (CONTINUED)
TO KEY SW
CH2_03
A13C
16PK
CH7_06
F-27
10A
(1)
A13K
16PK
B ALLISON
SHIFT
A13S F
16PK SELECTOR
A
(1850)
1
1
3
6
E
P
(523)
K
XMSN B/U K163A R A163A
RELAY (639) 18YL 18YL 12
CH7_34
A94-GB A94-G
TO ABS POWER 5
16WH 16WH
RELAY (283)
CH7_06 A187
3
18YL
TO ABS WARNING A94-GC
16WH
LIGHT (284) 1 NC
A94-GD
16WT
CH7_06
2 NC
ABS/ALLISON
4 NC
INTERCONNECT B A
(168)
6 NC
A92A
18TN
16WH
A94-G
7 NC
TCM 80 WAY CONN
(7150) 9 NC
TO PANEL
TCM GROUND K109 10 NC
9
18GY
FEED (8)
CH8_04
K92-G K5DBB+
A11-GL
8WH
B 15
CH7_37
TO J1939
18GY 18YL
TCM GROUND 69
K169 (7104F)
18GY K5DBB-
CH7_34 8
18YL
K5CC+
J1939+ 28
18YE
1939 DATA LINK
K5CC- CH7_37
J1939- 8
18GN
14 NC
P
K129 CHK TRANS
CHECK TRANS 29 16 NC
18GN
F
K134 A134
DIRECTION SIGNAL 34 11
18OR 18OR
K110
BATTERY POWER 10
18PK
K
K170 K110A A110
BATTERY POWER 70 13
18PK 18PK 18PK
(7104F)
K110Y BATT/PWR/GN/ENG
18PK A
CH7_34
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 36
Figure 205 Allison 3000/4000 Series Gen 4 (Electronic) W/ I6 Engine
S08297
CIRCUIT DIAGRAMS
J1939 Datalink W/Allison Gen 4 Series WTEC Transmission, ABS 6 Bendix Air, p. 37

CHASSIS ACCESSORIES:J1939 DATALINK W/ALLISON
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. GEN 4 SERIES WTEC XMSN, ABS6 BENDIX AIR
J1939
TERM RESISTER
(3084B)
K5D+ K5DB+ A5DB+ A5D+

C
18YL 18YL 18YL 18YL
A
DATA LINK
(384)
C
K5D- K5DB- A5DB- A5D-
D
18GN 18GN 18GN 18GN
A5DD-
A5DD+
18GN
K5DBB+
K5DBB-
18YL
18GN
18YL
A5DMS-
6
18GN
J1 MSM
MODULE
(3111)
3
A5DMS+ CH6_05
5
18YL
J1939 INLINE
A5DA+
18GN
A5DA-
18YL
PLATFORM/CABOVERLAY
J1939 INLINE
A C PLATFORM/XMSN
(3084K)
K5DA+
18YL
18GN
K5DA-
J1939
XMSN/ENG ECM
(574)
K5AA+ K5A+
A 12
18YL 18YL
ENG ECM2
(6020)
K5AA- K5A-
J1939 C 13
18GN 18GN
TERM RESISTER
18GN
K5C+
18YL
K5C-
(646)
K5D+ K5CC+
A 28
18YL 18YL
XMSN ECU
(7150)
CH7_36
K5D- K5CC-
C 8
18GN 18GN
18GN
K5D+
18YL
K5D-
W/HYD ABS
A C
J1939
XMSN/ABS CONN
(646)
18GN
N5D+
N5D-
18YL
J1939
TERM RESISTER
(6012)
N5DA+ N5DB+
A 6
18YL 18YL
ABS ECM
(288)
N5DA- N5DB-
C 2
18GN 18GN
W/AIR ABS
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55130 37
Figure 206 J1939 Datalink W/Allison Gen 4 Series WTEC Transmission, ABS 6 Bendix Air
S08297
CIRCUIT DIAGRAMS
Air Powered Park Brake with Hydraulic Brakes, p. 38
Figure 207 Air Powered Park Brake with Hydraulic Brakes
S08297
CIRCUIT DIAGRAMS
2.8. LIGHT SYSTEMS (CHAPTER 8)

Back-Up Light System, p. 1

LIGHT SYSTEMS: BACKUP LIGHT SYSTEM
FROM
KEY SWITCH
(IGNITION)
(CH 2,PG 3)
12PK
A13
A13A
14PK
TO FUSE BLOCK
(CH 2,PG 3) A13F
14PK
A13 H
14PK
F25 F24
TO OIL/WATER
A13B
10A 16PK ALARM
(CH 6,PG 1,2)
16LT8L
A71
2-G
2A-G
16OR
K71
* TO
ALLISON
41-A WTEC III
REVERSE
RELAY
16BK
(639)
(CH 7,PG 9)
BACKUP
LIGHT A B
SWITCH
(41)
16WH
41-B
K71A
16OR
(2A-H)
(2-H)
16LT BL
A71A
BODY BUILDER
CONNECTOR
(169)
(CH 7,PG 3)
* W/WTEC TRANSMISSIONS SEE CH7,PG 9
MDL3 PB20500
57780W 26MAY03 AE08-55131 01
Figure 208 Back-Up Light System
S08297
CIRCUIT DIAGRAMS
Daytime Running Lights (USA), p. 2

LIGHT SYSTEMS: DAYTIME RUNNING LIGHTS (USA)
FROM KEY
SWITCH
(ACC)
(CH 2,PG 3)
14LTBL
A12
F17 F6 F7 F8
A66 A A12B
A 14RD A 14LT BL
B 10A B B 10A
A66A
14YL
TO BODY BUILDER
A66B
16YL
(170-A)
USA DRL
MODULE
(165)
A64A
16YL A
A66C
TO DIMMER 14YL B
SWITCH A66E
(CH 8,PG 3) 16YL C
A66-G
14WH D
PLATFORM E
GROUND
(J1) F
A66B
16YL G
A66A
14YL H
MDL3 PB20500
57780W 26MAY03 AE08-55131 02
Figure 209 Daytime Running Lights (USA)
S08297
CIRCUIT DIAGRAMS
Headlight System With Douglas Turn Signal Switch (Tilt Column), p. 3

LIGHT SYSTEMS: HEADLIGHT SYSTEM W/DOUGLAS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. T/S SWITCH (TILT COLMN)
FEED
STUD
A14D (1F)
6RD
A19
TO PANEL
TO FUSE 10GY LIGHT FEED
BLOCK F15 (8-E)
(CH 2,PG 1) A14A
10RD
A14C
10RD (CH 8,PG 4)

20A
F14
A50
10A 12YL
18DKBL
A62M
A50A
12YL
5 7
HEAD
2
PARK
HEADLIGHT
SWITCH
1 3 4 6 8 (23)
TO PANEL A62-GG
LIGHT FUSE 18WH
14BN
A58
A62
(F21) 16DKBL A51
(CH 8,PG 4) 14YL
FRONT END
BODY BUILDER
CONNECTOR (27-C)
(169)
14YL
DIMMER
LO HI SWITCH
(27)
(PART OF TURN SIGNAL SWITCH)
14YL
14YL
(27-B) (27-A)
HIGH BEAM
INDICATOR
A53A
14YL
14YL
A52
A66C
11-4 11-2 A28-G
A52A
TO DRL MODULE 14YL 18YL 18WH
(165)
A66E
A11-GB
14WH
(CH 8,PG 2) 16YL

14YL
A53
A52B
14YL
12WH
A11-G
FRONT END
BODY BUILDER
CONNECTOR
(170) PLATFORM
GROUND
MDL3 PB20500
57780W 26MAY03 AE08-55131 03
Figure 210 Headlight System With Douglas Turn Signal Switch (Tilt Column)
S08297
CIRCUIT DIAGRAMS
Panel Lights, p. 4

LIGHT SYSTEMS: PANEL LIGHTS
FROM
HEADLIGHT SWITCH
(CH 8,PG 3)
16DKBL
A62
A F21
(22) (22)
A62A
18BK 18BL 16DKBL 5A
B
A B
PANEL
C
LIGHT
SWITCH W/ABS/ALLISON
18YL
(22) CONNECTOR
A92A
18TN
(168-B)
(CH 7,PG 10)
(22)
PANEL A62K
TO ENG BRAKE
LIGHTS 18DKBL CONNECTOR
A62-GD
18WH
16DKBL
BODY
A62H
(CH 9,PG 5)
FEED
BLOCK BUILDER
A62J
(8) 16DKBL CONNECTOR
A62B
(169-C)
18DKBL (CH 7,PG 3)
A62D
18DKBL
18DKBL
A62C
18DKBL
(10-8)
A62E
(11-1) (12-1)
(7-A) AUTO
XMSN
LIGHT
(7-B) (7)
18DKBL
A62L
A62-GE
18WH
(32-A)
THROTTLE
(12-10) PANEL
(10-15) LIGHT
(32-B)
(11-11) (32)
A62-GA
18WH
A62-GC
18WH
18WH
A62-GF
A62-GB
18WH
11-GB
14WH
A11-G
12WH
PLATFORM
GROUND
(JO)
MDL3 PB20500
57780W 26MAY03 AE08-55131 04
Figure 211 Panel Lights
S08297
CIRCUIT DIAGRAMS
Turn Signal System, p. 5

LIGHT SYSTEMS: TURN SIGNAL SYSTEM
A14C
10RD TO
BATTERY FUSE
A19
FEED STUD A14
10GY BLOCK
8RD (CH 2,PG 1)
(J2)
10RD
A14A
A
F11 F12
F13
B
20A 10A 20A
14OR
A55
A55A/60
FLASHER
14OR (1712)
B
A55A
140R
TURN
PUSH HAZARD
L FLASHER
R (1)
F-35
A55B/60B
140R
A
TURN
SIGNAL FLASHER
SWITCH (1713)
(SELF-
A55A/60
14OR
16OR
16OR
16OR
16OR
A56A
CANCELLING)
A57A
A56
A57
(13) D F E A C
14LTGN
14LTGN
A56A
A57A
14YL
A57
14YL
A56
BODY BUILDER
LEFT CONNECTOR
INDICATOR (170) RIGHT
LIGHT (CH 7,PG 3)
INDICATOR
LIGHT
(11-2) (11-6)
A28-G A56B A57B A28-G
18WH 18YL 18LTGN 18WH
(11-12) (11-2)
A11-GB
A11-GB
14WH
14WH
14LTGN
A56C
A57C
14YL
12WH
12WH
A11-G
A11-G
BODY BUILDER
CONNECTOR
(169)
(CH 7,PG 3)
PLATFORM PLATFORM
GROUND GROUND
(JO) (JO)
MDL3 PB20500
57780W 26MAY03 AE08-55131 05
Figure 212 Turn Signal System
S08297
CIRCUIT DIAGRAMS
Back–Up Light System, p. 6

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LIGHT SYSTEMS: BACKUP LIGHT SYSTEM
FROM
KEY SWITCH
(IGNITION)
CH2_03
A13
12PK
A13A
14PK
TO FUSE BLOCK
CH2_03
14PK
A13F
A13H
14PK
F25 F24
TO OIL/WATER
A13B
10A 16PK ALARM
CH6_01,02
16LT8L
A71
2-G
2A-G
16OR
K71
(41)
(A) * TO
(2-H) K71
16OR
ALLISON GEN 4
BODY BUILDER (2A-H) A REVERSE
CONNECTOR A71A K71A K71A RELAY
16LTBL 16OR 16OR (639)
(169)
B (B)
CH7_03 CH7_09,34
* W/GEN4 XMSN CH7_34

* W/WTEC XMSN CH7_09
U00K640 PB20500, PC20500, FE

50342E 08JUN05 AE08-55131 06
Figure 213 Back–Up Light System
S08297
CIRCUIT DIAGRAMS


ALTERNATOR FEED
ALTERNATOR
(LEECE NEVILLE) TO START
RELAY
B G CH9_04
AC1 AC3
AC2
2DRL
66FB
16YL
14RD
3A 20A
66DRF
66FA
14YL
16YL
2 1
85 30
DRL
87
A
RELAY
86 87 (162)
5 4 3
66FF
16YL
66B TO TAILIGHT
16BN
CONN (300)
DS1
66GDR
18WH
16YL
66F

64A
A 16YL A
66C
B 14YL B
66E
C 16YL C
66-GA 66GC
D 16WH 16WH D
BS1
E E
F F
G G
66A
H 14YL H
U00L788 PB20500, PC20500, FE

59829N 19AUG05 AE08-55131 07
S08297
CIRCUIT DIAGRAMS


ALTERNATOR FEED
TO START
RELAY
CH9_04
2DRL
66FB
16YL
14RD
B R
G
ALTERNATOR
(DELCO) 3A 20A
66DRF
14YL
66-FA
16YL
2 1
85 30
DRL
87
A
RELAY
5
86 87 (162)
5 4 3
16YL
66-FF
66B TO TAILIGHT
16BN
CONN (300)
66GDR
18WH
16YL
66F

64A
A 16YL A
66C
B 14YL B
66E
C 16YL C
66-GA 66GC
D 16WH 16WH D
E E
F F
G G
66A
H 14YL H
U00L788 PB20500, PC20500, FE

59829N 19AUG05 AE08-55131 08
S08297
CIRCUIT DIAGRAMS
2.9. ELECTRONIC CONTROLS (CHAPTER 9)

ECM Power/Ground Systems, p. 1
Figure 216 ECM Power/Ground Systems
S08297
CIRCUIT DIAGRAMS
Accelerator, BAP and ATS Systems, p. 2

ELECTRONIC CONTROLS: ACCELERATOR, BAP & ATS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SYSTEM
FROM
KEY SWITCH
IGN (20)
(CH 2,PG 3)
12PK
ACCELERATOR
A13
PEDAL SWITCH
(382) BAROMETRIC
PRESSURE
SENSOR
A13A
14PK
IDLE ACCEL
(406)
POSITION POSITION
F19 F20 SWITCH SENSOR
A A13K
F10 16PK 1 2 3
10A B 5A 10A NC C NO
E F D C A B
A99E
18VT
A97CD
A97W
18VT
18VT
18GY
A97P
A99C(5V)
18VT
A99A
18VT
A97BL(5V)
16VT
(2)
P
(2A)
A97(5V)
18VT
A99D
A99B
18VT
18VT
A97Z
18VT
18GY
K97P
(15) (15-S)
(15A) Q P O
(15A-S)
N
AMBIENT
TO NEUTRAL
18VT
K99D
AIR TEMP
K99B
18VT
18VT
K97Z
18VT
K97
POSITION (6703)
SWITCH
(CH 7,PG 8,9) A B
K97CD
18VT
MELROSE
IDM2
(6011)
K97S
16VT
5 K97B
16VT
K97D
18VT
ECM ECM
12
18
24
4
24
(6021) (6020)
MDL3 PB20500
57780W 27MAY03 AE08-55132 02
Figure 217 Accelerator, BAP and ATS Systems
S08297
CIRCUIT DIAGRAMS
Cruise Control Hand Throttle System, p. 3

ELECTRONIC: CRUISE CONTROL HAND THROTTLE SYSTEM
TO
PANEL
TO LIGHT FEED
FUSE F22 (CH 8,PG 4) J1 MSM
(CH 2,PG 3) A97CA
9 MODULE
18VT
(8-C) (8-E) (3111M)
CH 9,PG 5
BRAKES
W/AIR
TO A62N
FUSE F12 18DKBL
(CH 2,PG 1) J2 MSM A62L
18DKBL
MODULE
(3111)
CH 9,PG 5
TO
A62-GH
FUSE F1 8
A97B
18VT
18WH
8+
(CH 7,PG 4)
7-
CRSE/THRO
A97DK
SET/COAST
14VT
ON/OFF
A97CF
3 2
18VT
RESUME/ACC
A97DK
SWITCH
16VT
BRAKES
W/HYD
(392)
2
CRUISE/ 8+
RESUME
THROTTLE
SET
ON/OFF
85
SWITCH 7-
30 3 1
(391)
87
A 87 86
A97-GH
A97DE
BRAKE/CRUISE
A97DE
18VT
18VT
18VT
INTERFACE RELAY A62-GF

(1133) 18WH
A11-GB
12WH
A97-GM
18WH
A97DE
18VT
A11-G
12WH
PLATFORM
12WH
A11-G
GROUND
(J1)
PLATFORM
GROUND
(J1)
MDL3 PB20500
57780W 27MAY03 AE08-55132 03
Figure 218 Cruise Control Hand Throttle System
S08297
CIRCUIT DIAGRAMS
Coolant Sensor Module, p. 4
Figure 219 Coolant Sensor Module
S08297
CIRCUIT DIAGRAMS
Exh/Compression Brake and Exh Brake Only, p. 5

CHAPTER 9
EXH/COMPRESSION BRAKE AND EXH BRAKE ONLY
W/EXH/COMPRESSION BRAKE W/EXH BRAKE ONLY
PLATFORM
PLATFORM GROUND
GROUND (1J)
(1J)
A11-G A11-G
12WH 12WH
TO PANEL LIGHTS
TO PANEL LIGHTS
TO MSM MODULE
TO MSM MODULE
(CH 8, PG 4)
(CH 8, PG 4)
CH 6, PG 5
CH 6, PG 5
A11-GB A11-GB
14 WH 14 WH
A11-GR
A11-GR
16 WH
16 WH
18 DKBL
18 DKBL
A97RA
A97RB
A97RA
A97RB
A62K
A62K
18VT
18VT
18VT
18VT
ENGINE
ENGINE BRAKE
BRAKE A B C D A B C D CONN
CONN (664M)
(664M)
18 DKBL
18 DKBL
A97RA
A97RB
A97RA
A97RB
A62K
A62K
18VT
18VT
18VT
18VT
A11-GR
A11-GR
16 WH
16 WH
ENGINE 1 1
A92-GB A92-GB
BRAKE 18 WH 18 WH
ON/OFF 3 2 3 2
SWITCH
(434)
BRAKE SWITCH
PANEL LIGHT
A97ER
18 VT
(1103) ENGINE
BRAKE
ON/OFF BRAKE SWITCH
SWITCH PANEL LIGHT
(434) (1103)
ENGINE
5 2
BRAKE
SELECTOR 4 6 1 3
2-1-3
SWITCH
(433)
A97RA
A97RB
18VT
18VT
MDL3 PB20500
57780W 07MAY03 AE08-55132 05
Figure 220 Exh/Compression Brake and Exh Brake Only
S08297
CIRCUIT DIAGRAMS
Increase Engine Idle Speed with AC On, p. 6

ELECTRONIC ENGINE: INCREASE ENGINE IDLE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SPEED WITH AC ON
DIODE PRK BRK SW
BDY BLDR
ASSY (6200)
(6202)
(6201)
A97ACA A A97ACC
A
16VT C 16VT
A97ACB B C
B
16VT A97ACD
16VT
D
A97ACF
FROM (CH 7, PG 5)
16VT
1 2
30 86
AC IDLE UP
RELAY
87A
(6203)
87 85
3 5
A97-GN A11-GA
A97ACE
16WT
16VT
14WH
ENGINE/CAB
CONNECTOR
(15-E)
K97ACE
16VT
ECM2 CONN
(6020)
K97ACH
16VT
14
K97ACG
16VT
19
U00DPR3 CIRCUIT DIAGRAM, PB20500

60540L 25AUG06
AE08-55132 006
Figure 221 Increase Engine Idle Speed with AC On
S08297
CIRCUIT DIAGRAMS
2.10. CONNECTOR COMPOSITES (CHAPTER 10)

Junction Points — J1, J2, J3, J5, J6, J7, J8, 6345, p. 1

CONNECTOR BODY COMPOSITES: JUNCTION POINTS
J1 - PLATFORM GROUND J6 - GENERATOR GROUND
A11-G/A11-GA/A11-GF/A11-GD/
K2-GA
A85-G
LOCATED ON LOWER LEFT LOCATED AT GENERATOR

BELOW DASH PANEL-CAB SIDE
J2 - BATTERY FEED STUD J7 - LOW AIR PRESSURE SWITCH
A97J
A40
A14 LOCATED ON COMPRESSOR

LOCATED ON LOWER LEFT
DASH PANEL
J3 - CAB GROUND J8 - CRANKING MOTOR

(BATTERY FEED)
K11-G K17S/RD
LOCATED ON LOWER LEFT LOCATED ON CRANK MOTOR SOLENOID

DASH PANEL-ENGINE SIDE BY CRANK MOTOR
J5 - GENERATOR 6345 - ENGINE GROUND
K2-GA K2GA/K11-GB/K11-GJ
LOCATED ON STARTER MOTOR

GROUND TERMINAL
LOCATED ON GENERATOR
DMMA PB20500
57780W 29MAY03 AE08-55133 01
Figure 222 Junction Points — J1, J2, J3, J5, J6, J7, J8, 6345
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES: FUSE BLOCK CONNECTIONS
FUSEBLOCK PART NUMBER-1659650C1
TURN/
B
HAZZARD
FLASHER
A
B
F13 F26
B
A F35
F34
F12 F25
A
A
RELAY PINOUT/FUNCTION DATA C
E
R6
B
D
RELAY SCHEMATIC
F11 F24
86 30 F33
B
A
87
SHOWN FROM FUSE/RELAY

85 87 A A F10 F23
C
ENERGIZING COIL E B
R5
INSERTION END
NORMALLY CLOSED F32
CONTACT F9 F22
86 2
B
A
30 87 NORMALLY OPEN
COMMON CONTACT
1 3 4
CONTACT A
B
87A F8 F21
ENERGIZING COIL C
5 E
R4
85 D F31
TYPICAL RELAY(INSERTION END)

A
F7 F20
B
B
5 (A) (A) 5 85 A
(C) (C) C F6 F19
(E) (E) E F30
R3
4 3 1 1 3 4 87 D
A
(D) (D) 87A

30
2 (B) (B) 2 86 B F5 F18
B
(FUSEBLOCK SOCKET) (FUSEBLOCK SOCKET)

CONNECTOR SOCKET CONNECTOR SOCKET A F29
CABLE (INSERTION END) RELAY(INSERTION END) C F4 F17
E
R2
D
B
B F3 F16
1 2 2 1
F28
A
C
A
5 3 4 4 3 5 E F2 F15
R1
D
B

B
A
B
A
CABLE (INSERTION END) RELAY(INSERTION END) F1 F14 F27
---BUS BAR STANDARD BUS BAR CONFIGURATION SHOWN
FUSE BLOCK (1)
DMMA PB20500
57780W 29MAY03 AE08-55133 02
Figure 223 Fuse Block Connections
S08297
224
CHK
DATE
Figure 224
FUSE BLOCK FUSE BLOCK FUSE BLOCK RELAYS
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
F1-A A90A** F13-A (A14A) F25-A A13H R1-A A94H**

A90B** A55 A94D**
F1-B F13-B F25-B R1-B
A97DK** A55A A94F**
F2-A A90U** F14-A 14C F26-A A13 E R1-C
F2-B A90T** F26-B A13D A94-GB**
CHANGE
F14-B 50A R1-D
F3-A A14B F15-A (14C) A13C A94E**
F27-A R1-E
A97C A13L A94A**
F15-B A50
F3-B
A97HA F16-A A19 A13J R2-A A23A
F27-B

F4-A (A14B)** A94D** R2-B A23Y
F16-B A15
F4-B F28-A
(A19) A13L R2-C

F17-A
F5-A A66 F28-B A23
REV
A66 R2-D
F5-B A66A F29-A A13T A23Y
F17-B A19H
R2-E
F6-A A12B (A13A)** F29-B A23Z A23Z
F18-A
F6-B A66B A90U** F30-A A13U R3-A A70-G
Fuse Block Connections

REFERENCE
(A12) F18-B F30-B A97UA A70E
F7-A R3-B
A12B (A13A) F31-A A13P A39C***
F19-A
F7-B A39A* A13K F31-B A13MS R3-C A70B
DRAWN
F8-A A12 F19-B F32-A R3-D
RELEASE NO.
57780W
F32-B
DMMA
A39* F20-A A13A R3-E A70A
F8-B
A12C A19D F33-A R4-A A39-GC***
F20-B
F9-A (A12) F21-A A62 F33-B R4-B A39C***
DATE
NAME
F9-B A12D F21-B A62A F34-A A94 R4-C
PB20500
F10-A A13K F22-A (A13F) F34-B A94A R4-D A39B***
29MAY03
A97P F22-B A28/A97B A55A/A60 R4-E A39D***
S08297
F10-B F35-A
A99E F23-A A13F A55B/60B A11-GA
R5-A
F11-A (A14A) A39D F35-B A55 A70-G**
PART NO.
F23-B
F11-B A85 F24-A (A13H) A19D
R5-B
F12-A A14A A71 A19E
CIRCUIT DIAGRAMS
F24-B
A70B** A13B R5-C A19A
F12-B
A70*/A97DK*
R5-D
A19H
R5-E
* AIR BRAKES ONLY

R6-A A85A
** HYD BRAKES ONLY
AE08-55133
A85
R6-B
*** W/HALDEX DRAIN VALVE

A85B
R6-C A85C
CHAPTER
R6-D
SHEET
CONNECTOR BODY COMPOSITES: FUSE BLOCK CONNECTIONS
R6-E A85B
10
03
FE 300, RE 200, RE 300 Models Built March 1, 2004 and After — ELECTRICAL
CIRCUIT DIAGRAMS
Connector Composites (2), (2A), p. 4

CONNECTOR BODY COMPOSITE: (VIEWED FROM MATING ENDS)
DASH CONNECTOR CAB CONNECTOR

(2) (2A)
X
X K W
W K L V
J
V J L B H
PLATFORM HARNESS H B M U
U M ENGINE HARNESS
C A G
G A C N T
T N D F
F D O E S
S E O
P R
R P Q
Q
CONNECTOR NUT - 0459329C1
LOCKWASHER - 0459330C1
TERMINAL PLUG - 0453133C1
TERNINAL PLUG - 0453133C1
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
A A97UA N A94A** A K97UA N K94A**
B A19A O A94H** B K19A O K94H**
C A98J(+)** P A97P C A98J(+)** P K97P
D A36 Q D A36 Q
E R A44/A39A* E R K44/K39A
F A31A S A44A/A39* F K31A S K44A/K39*
G A71 T A40*/A94C** G K71 T K40*/K94C**
H A71A U A94F** H K71A U K94F**
J V J V 1
K W A17F K W K17F
L X A24H** L X K24H**
M M
*AIR BRAKES ONLY *AIR BRAKES ONLY

**HYD ABS ONLY **HYD ABS ONLY
DMMA PB20500
57780W 29MAY03 AE08-55133 04
Figure 225 Connector Composites (2), (2A)
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES: (VIEWED FROM MATING ENDS)
AUTOMATIC TRANSMISSION PANEL LIGHTS

LIGHT (8) *
(7) A62B PLATFORM HARNESS
A62M
PLATFORM HARNESS A62C
A62N
A62-GE
A62L A62H
A62D A62J
A62E
A92A
A62E
TERMINAL(18,20AWG) - 0879630R1
CONNECTOR - 0587568C91 TERMINAL(18+18AWG) - 0879632R1
CABLE SEAL - 1652325C1 * ALL WIRES IN THIS CONNECTOR
ARE INTERNALLY CONNECTED TOGETHER
INSTRUMENT CLUSTER - LEFT

WATER-IN-FUEL LIGHT YELLOW (10)
(9)
PLATFORM HARNESS
17 10
9 1
PLATFORM HARNESS
* W/HYD TERMINAL - 1661598C1
A19E A19F ** W/AIR
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 A28A 10 A29/A35
2 A92 11 A97AA
3 *A90N / **A40A 12 A97T
4 A28K 13 ---
TERMINAL - 2001704C1 5 A28D 14 ---
6 A28-GA 15 A62-GA
7 A26A 16 A26
8 A62B 17 A31A
9 ---
INSTRUMENT CLUSTER - CENTER INSTRUMENT CLUSTER RIGHT

GREEN (11) NATURAL (12)
PLATFORM HARNESS
PLATFORM HARNESS
17 10
17 10
9 1
9 1
CONNECTOR - 1661602C1 * W/HYD TERMINAL - 1661598C1
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
1 A62C 10 A28B 1 A62D 10 A62-GC
2 A28-G 11 A62-GB 2 --- 11 ---
3 A36 12 A57B 3 A28-GB 12 ---
4 A52A 13 --- 4 --- 13 A28H
5 --- 14 --- 5 --- 14 ---
6 A56B 15 --- 6 --- 15 ---
7 A98E(+) 16 --- 7 --- 16 ---
8 --- 17 --- 8 A28C 17 * A44A
9 A98F(-) 9 ---
MDL3 PB20500
57780W 02JUN03 AE08-55133 05
S08297
CIRCUIT DIAGRAMS
Connector Composites (13), (15), (15A), p. 6
Figure 227 Connector Composites (13), (15), (15A)
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE: (VIEWED FROM MATING ENDS)
KEY SWITCH
(20)
PLATFORM HARNESS
A13E A12
A17
A13
A15 CONNECTOR - 0293347C1

TERMINAL(14,16AWG) - 0188396R1
TERMINAL(12 AWG) - 1660577C1
TERMINAL(10 AWG) - 1660025C1
PANEL LIGHTS HEADLIGHT SWITCH (23)

(22) (LOCATED BEHIND INSTRUMENT PANEL, LEFT SIDE)
PANEL LIGHT PLATFORM HARNESS
PLATFORM HARNESS SWITCH PIGTAIL
CAVITY CIRCUIT #
A62H 7 8
YL 1 A62
2 A50A
BK 3 A58
A62-GD 4 ---
4 1
5 A50
BL 6 A51
5 2
A62A 7 A62M
8 A62-GG
TERMINAL(18,20AWG) - TERMINAL(18,20AWG) - 6 3
1661208C1 1661212C1 CONNECTOR - 2009385C1
TERMINAL(16,14AWG) - TERMINAL(16,14AWG) - TERMINAL 1-6 (16AWG) - 1661226C1
1661209C1 1661213C1 TERMINAL 1-6 (12,10AWG) - 1661227C1
DIMMER SWITCH
STOP LIGHTS
(26) (27)
STOPLIGHT JUMPER PLATFORM HARNESS
RD
PLATFORM HARNESS A51
A70
A
A70B A53A
B
BN
A52
CONNECTOR - 0872290R1 CONNECTOR - 0872291R1
TERMINAL - 0239807R1 TERMINAL - 0188396R1
MDL3 PB20500
57780W 02JUN03 AE08-55133 07
S08297
CIRCUIT DIAGRAMS

THROTTLE PANEL LIGHT FUEL SENDER

(32) (37)
PLATFORM HARNESS
A62-GF ENGINE HARNESS
K36 K36-G
B
A
A62L
CONNECTOR - 1661260C1 TERMINAL - 0587577C1
TERMINAL - 1661262C1 CABLE SEAL - 1652325C1
TRANSMISSION OIL
TEMP SENDER
(38)
ENGINE HARNESS
K31-G
K31
AIR DRYER/DRAIN VALVE BACKUP LIGHT SWITCH

(40) (41)
AIR DRYER/
ENGINE HARNESS DRAIN VALVE
HARNESS ASSY ENGINE
K39-GA HARNESS BACKUP LIGHT
WHITE HARNESS ASSY
K39 K71A
BLACK
WHITE
BLACK
K39A
WHITE BLACK
K39-G
K71
CONNECTOR - 0587572C91 CONNECTOR - 0587571C91 CONNECTOR - 0587567C91 CONNECTOR - 0587567C91

TERMINAL - 0587575C1 TERMINAL - 0587577C1 TERMINAL - 0587575C1 TERMINAL - 0587577C1
CABLE SEAL - 1652325C1 CABLE SEAL - 1652325C1 CABLE SEAL - 1652325C1 CABLE SEAL - 1652325C1
MDL3 PB20500
57780W 02JUN03 AE08-55133 08
S08297
CIRCUIT DIAGRAMS
Connector Composites (41F), (44), (44M), (45), (46), (51), (64), (76), p. 9

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE; (VIEWED FROM MATING ENDS)
SPEEDOMETER SENSOR SPEEDOMETER SENSOR

BACK-UP (44)
LIGHT SWITCH (44M)
(41F) SPEEDOMETER W/WTEC XMSN
W/WTEC XMSN ENGINE K#157
HARNESS HARNESS ASSY
BK
K71
A
A K#157
K71A B BK
B ---

HEADLIGHT RELAY(DRL)
HEADLIGHT RELAY(DRL) (46)
(45)
66-GA 66E
66C 66-G 66-GC
66A
66B
66D
66-GC
66A
DRL CAB OVERLAY
DRL CAB OVERLAY
RECTIFIER ASSY AIR DRYER

AIR DRYER (64)
(51) (76)
AIR DRYER PIGTAIL
WARNING LIGHT RECTIFIER

WH BK HARNESS DIODE ASSY
BLACK WHITE
44B
44
CONNECTOR -
0872291R1 DIODE ASSY - CONNECTOR - 0587567C91
CONNECTOR - 0587568C91 0467404C91
TERMINAL - 0587575C1 TERMINAL(18AWG) - TERMINAL - 0587577C1
CABLE SEAL - 0589391C1 0879630R1 CABLE SEAL - 1652325C1
MDL3 PB20500
57780W 02JUL03 AE08-55133 09
Figure 230 Connector Composites (41F), (44), (44M), (45), (46), (51), (64), (76)
S08297
CIRCUIT DIAGRAMS
Connector Composites (80), (81), (82), (83A), p. 10

CHAPTER 10
CONNECTOR BODY COMPOSITE:
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (VIEWED FROM MATING ENDS)
BLOCKING DIODE BLOCKING DIODE

ASSEMBLY ASSEMBLY
(80) (81)
A90C A90G
A90T A70E A70F A90D
A70D
DIODE DIODE
ASSY ASSY
A90H DIODE
DIODE ASSY
ASSY A90J A70D
DIODE ASSY - 1659928C1 DIODE ASSY - 1659928C1

TERMINAL(14,16AWG) - TERMINAL(14,16AWG) -
0188396R1 0188396R1
TERMINAL(16+16AWG) - TERMINAL(16+16AWG) -
0879633R1 0879633R1
DIODE ASSY IS THE DIODE ASSY IS THE
MATING CONNECTOR MATING CONNECTOR
RIGHT PLATFORM
BLOCKING DIODE STOP/BRAKE SWITCH
ASSEMBLY INLINE
(82) (83A)
PLATFORM HARNESS DIODE ASSY - 1659928C1 BRAKE BOOSTER
CONNECTOR - 0598839C1 JUMPER ASSY
TERMINAL(14,16AWG) - PLATFORM HARNESS
A90W A44 0188396R1
TERMINAL(16+16AWG) - 90F
0879633R1 A90F B A
A B
DIODE ASSY IS THE
DIODE MATING CONNECTOR A90B 90B
ASSY
DIODE 70
ASSY
D C C D
A90X
A70C 70C

CONN LOCK - 1667530C1 CONN LOCK - 1661263C1
TERMINAL - 1661262C1 (2 RECD)
MDL3 PB20500
57780W 02JUN03 AE08-55133 10
Figure 231 Connector Composites (80), (81), (82), (83A)
S08297
CIRCUIT DIAGRAMS

RIGHT PLATFORM HYDRAULIC PUMP

BRAKE BOOSTER CONTROL RELAY HYDRAULIC BRAKE
INLINE (85) MONITOR MODULE
(83) (49)
BRAKE BOOSTER
JUMPER ASSY A90J
PLATFORM HARNESS
A90D
90P 90Q A90L
A90P
A90Q A90Y
90K
A90K A90C
A90M
A90Q
A90S A90E A11-GD
90S A90H
A11-GE
11-GE
A90

TERMINAL(12AWG) - TERMINAL(12AWG) - TERMINAL(12AWG) - TERMINAL - 1659927C1
1661214C1 1661211C1 1661708C1
TERMINAL(16,14AWG) - TERMINAL(14,16AWG) - TERMINAL(14,16AWG) -
1661213C1 1661209C1 1661707C1
BRAKE/STOP SWITCH BRAKE BOOSTER

CHASSIS INLINE CHASSIS INLINE
(87) (88)
BOOSTER HARNESS BRAKE BOOSTER
ASSEMBLY BOOSTER HARNESS
JUMPER ASSY ASSEMBLY
BRAKE BOOSTER
A70C JUMPER ASSY
70C A90P
90P
A70 A90K
70 90K
A90S
90S
A90B A90Q
90B
90Q
A11-GE
A90F
11-GE
90F PLUG
PLUG
TERMINAL - 0587575C1 CONNECTOR - 0587573C91 CONNECTOR - 0587574C91
CABLE SEAL - 0589391C1 TERMINAL(14,16AWG) - 0587577C1 TERMINAL(16AWG) - 0587576C1
CABLE SEAL(14AWG) - 0589391C1 CABLE SEAL(16AWG) - 1652325C1
CABLE SEAL(16AWG) - 1652325C1 TERMINAL(14AWG) - 587575C1
CONNECTOR - 0587571C91 TERMINAL(12AWG) - 1673748C1 CABLE SEAL(14AWG) - 0589391C1
TERMINAL - 0587577C1 CABLE SEAL(12AWG) - 0589390C1 TERMINAL(12AWG) - 1673747C1
CABLE SEAL - 1652325C1 CAVITY PLUG - 0587579C1 CABLE SEAL(12AWG) - 0589390C1
CAVITY PLUG - 0587579C1
MDL3 PB20500
57780W 02JUN03 AE08-55133 11
S08297
CIRCUIT DIAGRAMS
Connector Composites (89), (90), (91), (92), (93), (94), (165), (168), p. 12

LOW BRAKE FLUID LOW BRAKE FLUID DIFFERENTIAL

LEVEL WARNING LEVEL SENSOR PRESSURE SWITCH
LIGHT (90) (91)
(89) BRAKE BOOSTER
PLATFORM HARNESS JUMPER ASSY
BRAKE BOOSTER
A90V A90R JUMPER ASSY
90P
90L 90K
11-GF
LOCATED IN CONNECTOR ASSEMBLY
CLUSTER PURCHASED ASSEMBLED
CONNECTOR - 2001688C1 CONNECTOR - 1614329C1 PART NUMBER - 2004739C91
HYDRAULIC BRAKE STOP LIGHT

SWITCH SWITCH AIR DRYER
(92) (93) (BENDIX AD-9)
(94)
BRAKE SWITCH BRAKE SWITCH

HARNESS HARNESS
BLACK
90F 90B 70C PLUG
WHITE
CONNECTOR - 0587567C91 CONNECTOR - 0587567C91 CONN LOCK - 1673791C1
TERMINAL - 0587577C1 TERMINAL - 0587577C1 TERMINAL - 1661377C1
CABLE SEAL - 1652325C1 CABLE SEAL - 1652325C1 CABLE SEAL - 1652325C1
ABS/ALLISON
USA DRL MODULE INTERCONNECT
(165) (168)
PLATFORM HARNESS
N/RETARDER
PLATFORM HARNESS CAV CIR A92A
A92
A A64A A24H* A94-G
A H B
C
A66C
A66E
B G D A66-GA
C F E ---
D E F ---
G A66B
A24 A12C
H A66A
A13J
CONNECTOR - 2005835C1 CONN LOCK - 2005989C1
TERMINAL (14 & 16AWG) - 1661209C1 TERMINAL(18,16AWG) -
TERMINAL (18AWG) - 1661208C1 1661208C1
BODY LOCK - 2006503C1 TERMINAL(10AWG) -
1661211C1
*W/HYD ABS
MDL3 PB20500
57780W 02JUN03 AE08-55133 12
Figure 233 Connector Composites (89), (90), (91), (92), (93), (94), (165), (168)
S08297
CIRCUIT DIAGRAMS
Connector Composites (168), (169), (170), (209), (218), (224), (258), p. 13

ABS/ALLISON
INTERCONNECT BODY BUILDER FRONT END
W/LCT XMSN (169) BODY BUILDER
(168) (170)
PLATFORM OVERLAY HARNESS
A92A A56C
A125 A57C
A52B
* A113A F E D
A56A
A58
A94-GC ** A13D
A94-G *
A70A A71A A B C
A64A*
A B C D A53
A12D A62J A57A
A12C **
A13E
CONN LOCK - 2006504C1 TERMINAL(18,16AWG) -
TERMINAL(18AWG) - 1661208C1 CONNECTOR - 1661200C1
1661212C1 TERMINAL(14+16AWG) - TERMINAL - 1661209C1
1661213C1 TERMINAL(12AWG) -
*W/HYD ABS 1661211C1 *W/DRL ONLY
**W/AIR ABS
BRAKE SWITCH
(209)
BRAKE SWITCH PARK BRAKE SWITCH
HARNESS (218)
[BK1] [BK2] PLATFORM HARNESS
**K44-GA *K44-G D
B A
**K44GB *K44B
**K44 *K44 C
[BK3]
MATES W/PRESSURE SWITCH
CONNECTOR ASSEMBLY
PURCHASED ASSEMBLED *W/HYD BRAKES
PART NUMBER - 2037341C91 **W/AIR BRAKES
HYD ABS MODULE BATTERY

USA DRL AND GROUND CONN (258)
(224)
CHASSIS HARNESS
USA DRL PLATFORM
OVERLAY PLATFORM HARNESS
66E
A A
B B
K94J K94-G
BN
SEAL - 3524334C1
TERMINAL(16+16) - 1661211C1
MDL3 PB20500
57780W 02JUN03 AE08-55133 13
Figure 234 Connector Composites (168), (169), (170), (209), (218), (224), (258)
S08297
CIRCUIT DIAGRAMS

CAB HARNESS
IN-LINE CONNECTOR
(261)
TRANSMISSION OVERLAY CAB OVERLAY
K24H K/A98J(+) A24H

6 1 1 6
K94F
5 2 K/A94A
2 5 A94F
4 3 3 4
K94C K/A94H A94C
TERMINAL - 1680206C1 BODY BLOCK - 2005242C1
BODY BLOCK - 2005243C1
HYDRAULIC ANTILOCK BRAKE MODULE CONN CAVITY CIRCUIT CAVITY CIRCUIT

(279) 1 94A 13 ---
CHASSIS HARNESS
2 24H 14 94F
3 --- 15 94C
4 --- 16 ---
1 12 5 98J(+) 17 ---
6 --- 18 ---
13 24 7 94H 19 ---
8 94RR(H) 20 94RR(L)
9 94LR(H) 21 94LR(L)
10 94RF(H) 22 94RF(L)
11 94LF(H) 23 94LF(L)
CONNECTOR - 3524330C1 12 --- 24 ---
ABS CRANK RELAY ABS WARNING

(283) LIGHT RELAY
(284)
ABS CAB
OVERLAY A94-GA** A13H & A94B**
A94-G* A94B*
A12C A94A
A94-GA*/A94-GB A13J*/A13K
5
5
4 3 1
ABS CAB 4 3 1
2 OVERLAY
2
A94K
A94H
A94-GA*/A94-GB A94E
*-N/WTEC III XMSNS
*-N/ALLISON XMSNS **-W/LCT XMSN
CONNECTOR - 593385C1 TERMINAL(16,18AWG)- 1661709C1
CONNECTOR LOCK - 593387C1 TERMINAL(16+16AWG)-1661710C1
TERMINAL(14,16AWG)- 1661709C1 TERMINAL(18AWG)-1659673C1
TERMINAL(10 AWG)-1661710C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 14
S08297
CIRCUIT DIAGRAMS
Connector Composites (288), (289), (290), (291), (292), (293), (295), (297), (303F), (304), p. 15

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES; (VIEWED FROM MATING END)
3 2 1 ABS ECU
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
(288) A1 N94-GB E1 VT/WH S J1 VT/WH S

K A2 N94-GC E2 PLUG J2 OR/WHS
J A3 N94-GD E3 GY J3 PLUG
H
G TN F1 BK/WH S K1 YL
F B2 PLUG PLUG K2 LT GN
B3 PLUG F3 PLUG K3 BN
C1 LTGN/WH S G1 BN/WH S
E C2 PLUG G2 RD
D C3 PLUG G3 DKBL
C D1 LTBL/WH S H1 RD/WH S
B
A D2 PLUG H2 DKBL/WH S
D3 PLUG H3 YL/WH S
AIR ABS HYD ABS AIR ABS LEFT FRONT AIR ABS RIGHT FRONT
LEFT FRONT LEFT FRONT MODULATOR VALVE MODULATOR VALVE
WHEEL SPEED WHEEL SPEED (290) (291)
SENSOR (289) SENSOR (289)
RD/WH S LTGN/WH S
1 2 1 2
A B C A B C
GY/WH S OR/WH S 94LF(H) 94LF(L)
BK/WH S BN/WH S VT/WH S LTBL/WH S

TERMINAL - 1680205C1 TERMINAL - 1651969C1 CONNECTOR - 1686834C1 CONNECTOR - 1686834C1
AIR ABS HYD ABS HYD ABS HYD ABS

RIGHT FRONT RIGHT FRONT LEFT REAR RIGHT REAR
WHEEL SPEED WHEEL SPEED WHEEL SPEED WHEEL SPEED
SENSOR (292) SENSOR (292) SENSOR (293) SENSOR (295)
1 2 1 2 1 2 1 2
DKBL/WH S YL/WH S 94RF(H) 94RF(L) 94LR(H) 94LR(L) 94RR(H) 94RR(L)

CONN LOCK - 1684263C1 CONN LOCK - 3539784C1 CONN LOCK - 3539784C1 CONN LOCK - 3539784C1
SPEEDOMETER BACKUP LIGHT

ABS WARNING LIGHT W/LCT XMSN SWITCH
(297) (303F) (304)
AB K126B
A K71
B
A94E A94B B
PLUG K71A
A
SEALING PLUG - 0587579C1 CONNECTOR - 0587568C91
MDL3 PB20500
57780W 03JUN03 AE08-55133 15
Figure 236 Connector Composites (288), (289), (290), (291), (292), (293), (295), (297), (303F), (304)
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES: (VIEWED FROM MATING END)
REAR HARNESS
IN-LINE CONNECTOR
(323)
TRANSMISSION OVERLAY CAB OVERLAY
94RR(L) 94LR(H) 94RR(L)
6 1 1 6
PLUG 5 2 PLUG 2 5 PLUG
4 3 3 4
94RR(H) 94LR(L) 94RR(H)

BODY BLOCK - 2005243C1 BODY BLOCK - 2005242C1
60A MAXIFUSE HOLDER

(329)
A A94J
A94K B
COVER - 3515524C1
SEAL - 3515525C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 16
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOE BODY COMPOSITES; (VIEWED FROM MATING END)
3 2 1 ABS ECU ABS LEFT REAR

(350) WHEEL SPEED SENSOR
F (351)
E A1 LTGN/WH D1 BK/WH
D A2 PLUG D2 PLUG
A3 PLUG D3 PLUG 1 2
B1 LTBL/WH E1 BN/WH
C B2 PLUG E2 YL/WH
B B3 PLUG E3 DKBL/WH
A C1 VT/WH F1 RD/WH
OR/WH GY/WH
C2 PLUG F2 OR/WH
CONNECTOR - 2010376C1 C3 PLUG F3 GY/WH CONNECTOR - 1684261C1
TERMINAL - 1651943C1 CONN LOCK - 1684263C1
CAVITY PLUG - 1687788C1 TERMINAL - 1680205C1
ABS RIGHT REAR ABS LEFT REAR

WHEEL SPEED SENSOR MODULATOR VALVE
(352) (353)
RD/WH
1 2
A B C
DKBL/WH YL/WH
BK/WH BN/WH
CONN LOCK - 1684263C1 TERMINAL - 2033819C1
TERMINAL - 1680205C1 SEAL - 1652325C1
ABS RIGHT REAR

MODULATOR VALVE
(354)
LTGN/WH
A B C
VT/WH LTBL/WH
SEAL - 1652325C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 17
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES: (VIEWED FROM MATING END)
ATA(+) DATA LINK CONN (RED) ATA(+) DATA LINK CONN (BLUE)
I6-HEUI I6-HEUI
(373) (374)
A98F(-)
A98E(+) A B C A3A+ A3A- A B C
F E D * F E D
A3+ A98M(+) A3- A98L(-)
A98(+)*** A98(-)***
** CONNECTOR - 0892136C1 ** CONNECTOR - 0892136C1
A98J(+) TERMINAL(18AWG) - 0879630R1 A98K(-) TERMINAL(18AWG) - 0879630R1
TERMINAL(14AWG) - 0188396R1 TERMINAL(14AWG) - 0188396R1
CONN CAP - 1654427C1 CONN CAP - 1654427C1
* W/WTEC III ALLISON XMSN * W/WTEC III ALLISON XMSN
** W/ABS & N/WTEC III ALLISON XMSN ** W/ABS & N/WTEC III ALLISON XMSN
*** W/LCT XMSN *** W/LCT XMSN
MDL3 PB20500
57780W 03JUN03 AE08-55133 18
S08297
CIRCUIT DIAGRAMS
Connector Composites (382), (384), (387M), (388F), (391), (392), p. 19

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTER BODY COMPOSITES: (VIEWED FROM MATING END)
APS/IVS SWITCH DIAGNOSTIC & PROGRAMMABLE

(382) CONNECTOR
(384)
(LOCATED ON ACCELERATOR PEDAL)
PLATFORM HARNESS CAVITY CIRCUIT

A A97-GK
E DC B
C
A97C
A5D+
F E D C B A
F A B D A5D-
G HJ
E PLUG
A99E A99B
F A3+
A99A G A3-
A99D
H A98J(+) *
A99C(5V) J PLUG
*W/HYD ABS
CONNECTOR- 3544066C1
CONNECTOR - 1687790C1 TERMINAL(14 AWG) - 1659750C1
TERMINAL(18AWG) - 1651943C1 TERMINAL (20 AWG) - 1651968C1
PLUG - 453133C1
START RELAY
(387M) ABS BATTERY FEED
(388F)
ENGINE HARNESS
CAV CIRCUIT
2 1 1 K17B
2 K17F
3 ---
A94A A
4 3 5 4 K17A
5 K17S
CRUISE ON/OFF
(391)
(LOCATED ON RIGHT
SET/RESUME
SWITCH CLUSTER) (392)
(LOCATED ON RIGHT
PLATFORM SWITCH CLUSTER)
HARNESS CIRCUIT
CAV
7 8
2 A97DJ
4 1 7 8 CIRCUIT #
3 A97CF
5 2 4 1 7 A62-GF
5 2 8 A62N
6 3 --- ---
3 A97-GH
9 10 7 A62-GH 6 3
2 A97CA
8 A62L 9 10
1 A97DE
TERMINAL(18AWG) - 1661224C1 CONNECTOR - 3530563C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 19
Figure 240 Connector Composites (382), (384), (387M), (388F), (391), (392)
S08297
CIRCUIT DIAGRAMS
Connector Composites (396G), (396), (406), (420), (422), (426/A), p. 20

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY DIAGRAMS: (VIEWED FROM MATING ENDS)
ECM1 MODULE RELAY ECM2 MODULE RELAY

(396G) (396)
ENGINE HARNESS ENGINE HARNESS
CAV CIRCUIT CAV CIRCUIT
2 1 1 K97TC 2 1 1 K97HA
2 K97LA 2 K97J
3 PLUG 3 ---
4 3 5 4 K97TD 4 3 5 4 K97H
5 K97LB 5 K97JA

BAP SENSOR CONNECTOR SHIFT SELECTOR

(406) (420)
(LOCATED IN CAB) A A170 L PLUG
B A171 M A175
A97Z C A172 N A124

*A97BL(5V) * S
2 1 D A173 P A143A
D * *
E A174 R A136A
3 *
F SEALED S A180
A97CD *
G SEALED T A186
A * T
H SEALED U A187
E L
J SEALED V A188
CONN LOCK - 2016704C1 K SEALED W SEALED
TERMINAL(16AWG,18AWG) - 2003343C1 CONNECTOR ASSY-3522536C91
SEALED TERMINAL-3517243C1
CONNECTOR LOCK-3518287C1
CAVITY PLUG-3517247C1
ENG HARNESS PWR & GND IN-LINE

CONN W/WTEC III XMSNS
(426/A)
AIR OR HYD BATTERY HARNESS ENGINE HARNESS

(WTEC III XMSN HARNESS) (WTEC III XMSN HARNESS)
ABS WARNING LIGHT (426AF) (426M)
(422)
AB B A41-GA/A11-G
B
A94E A94B
A A14C/A14B A
CONNECTOR - 2001688C1 CONNECTOR-2031520C1 CONNECTOR-2031522C1

TERMINAL - 2001704C1 TERMINAL-2025421C1 TERMINAL-2031531C1
CABLE SEAL-2025429C1 CABLE SEAL-2025427C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 20
Figure 241 Connector Composites (396G), (396), (406), (420), (422), (426/A)
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
CONNECTOR BODY COMPOSITE:
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (VIEWED FROM MATING ENDS)
ENG HARNESS PWR & GND IN-LINE EXH/COMP BRAKE LEVEL

CONN W/LCT XMSNS (433)
(428) PLATFORM JUMPER HARNESS
CHASSIS HARNESS ENGINE HARNESS

(428AF) (428M) 6
A97ER
K11-G
B K11-GA
B 2 5
A K14C K14B A A97RB

1 4 A97RA
CONNECTOR-2031520C1 CONNECTOR-2031522C1 CONNECTOR-1661256C1

TERMINAL-2025421C1 TERMINAL-2031531C1 TERMINAL-1661224C1
ENGINE BRAKE ON/OFF NEUTRAL POSITION SWITCH

(434) W/LCT XMSN
(438)
PLATFORM JUMPER HARNESS
(438F) (438M)
6
K97P
K97AU
A97ER**
A97RA* 2 5
A97RB*
A11-GR**
1 4
A92-GB**
CONNECTOR-1673743C1 (* W/EXH BRAKE ONLY) CONNECTOR-0587565C91 CONNECTOR-0587566C91

TERMINAL-1661224C1 TERMINAL-0587578C1 TERMINAL-0587576C1
(** W/EXH/COMP BRAKE)
ABS POWER ABS DIAGNOSTIC CONTROL

INTER CONNECT INTER CONNECTOR (451)
(450) HARNESS, MAIN HARNESS, BRAKE
HARNESS, MAIN PLATFORM OVERLAYS FRONT 4 CHANNEL
PLATFORM OVERLAYS HARNESS, BRAKE
FRONT 4 CHANNEL
A98(+)**
A98J(+) A113A** YL PK/WH
A A94KA/BL A
A D D A
B A94KB/GN B
B C C B
C A94KC/BN C
A98K(-) A94H GN2 TAN/WH
CONNECTOR-587570C91 CONNECTOR-587569C91 A98(-)**
TERMINAL-(16AWG)587575C1 TERMINAL-587577C1
CONNECTOR-1661497C91 CONNECTOR-1661496C91
(**W/LCT XMSN)
MDL3 PB20500
57780W 03JUN03 AE08-55133 21
S08297
CIRCUIT DIAGRAMS

ALLISON AUTOMATIC TRANSMISSION (ELECTRONIC)

SPARE I/O CONNECTOR
(499) (466)
CONNECTOR- K119 7 6 PLUG K153 6 7 PLUG CONNECTOR-

1689427C1 1689500C1
CONNECTOR LOCK- K154B PLUG K118 K167 CONNECTOR LOCK-
1689428C1 K125 PLUG K114 1689501C1
K105 TERMINAL-
TERMINAL-
1680205C1 PLUG K169 K117 PLUG 1680205C1
(PLUGGED)(CAP) PLUG-453133C1
1689498C1 PLUG K163 K155 PLUG (PLUGGED) CAP-
1689499C1
K137 K161B K161A K112
12 1 1 12
SEE PAGES 35,36
XMSN/PLATFORM HARNESS INTERCONNECT

(523)
PLATFORM HARNESS XMSN

OVERLAY HARNESS
S K K S A A/K170 L A/K161E
W R J D D J R W B A/K171 M A/K142(+)
V P H C C H P V C A/K172 N A/K151(-)
G N D A/K173 P A/K115
U N G B B U
E A/K174 R A/K146
T M F A A F M T
F A/K175 S A/K154A
L E E L
G A/K180 T PLUG
H A/K124 U PLUG
CONNECTOR-3522538C91 CONNECTOR-3522537C91 J A/K143A V PLUG
CONNECTOR LOCK-3518289C1 CONNECTOR LOCK-3518287C1 K A/K136A W PLUG
PLUG-3517247C1 PLUG-3517247C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 22
S08297
CIRCUIT DIAGRAMS
Connector Composites (569), (3084R), (571A/646A), (3084B), (6012/646), (574), p. 23

ABS/WTEC & LCT XMSN

TERMINATING TERMINATING
SIGNAL GND RELAY
RESISTOR ASSY RESISTOR ASSY
(569)
(3084R) (571A)/(646A)
A154
A113A*
A161E
5 A113*
A154A
4 3 1
A128C*
2
A94F
A13ME*
CONN LOCK - 593387C1 3519178C91 3519178C91
TERMINAL(16AWG) - 1661709C1 RESISTOR ASSY RESISTOR ASSY
TERMINAL(18AWG) - 1659673C1 FOR J1939 FOR J1939
MATES W/1667741C1872C1 MATES W/1667741C1872C1
*W/LCT XMSN CONNECTOR (572) CONNECTOR (572A)
ENGINE CONN J1939 ENGINE CONN
J1939
(574)
TERMINATING TERMINATING BACKBONE HARNESS ENGINE HARNESS
RESISTOR RESISTOR
ASSY 1 ASSY 2
(3084B) (6012)/(646)
C C
MATES W/3519178C91 MATES W/3519178C91
(RESISTOR ASSY) (RESISTOR ASSY) B B
J1939 HARNESS J1939 HARNESS
A A
A5DA+ N/K5DA+
CAVITY CIRCUIT# CAVITY CIRCUIT#
C C A 5A+
A K5AA+
PLUG B PLUG B B PLUG
C 5A-
A A B PLUG
A5DA- N/K5DA- CONNECTOR - 1667741C1
C CONNECTOR LOCK -1667771C1
K5AA- TERMINAL - 1661875C1
CABLE SEAL-1661872C1
CONNECTOR LOCK -1667771C1 CONNECTOR LOCK -1667771C1 CONNECTOR - 1667740C1
TERMINAL - 1661875C1 TERMINAL - 1661875C1 CONNECTOR LOCK -1667771C1
CABLE SEAL - 1661872C1 CABLE SEAL - 1661872C1 TERMINAL - 1667742C1
CABLE SEAL-1661872C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 23
Figure 244 Connector Composites (569), (3084R), (571A/646A), (3084B), (6012/646), (574)
S08297
CIRCUIT DIAGRAMS

WTEC TRANSMISSION BULKHEAD

(637)
CAVITY CIRCUIT# CAVITY CIRCUIT# CAVITY CIRCUIT#

A K102 M K131 Y K165
B K103 N K135A Z PLUG
C K104 P K147 a PLUG
D K124A Q PLUG b PLUG
E K107 R PLUG c PLUG
F K110 S PLUG d PLUG
G K120 T PLUG e PLUG
CONNECTOR-3508928C1
TERMINAL-3508927C1 H K121 U K140A f PLUG
PLUG-453133C1 J K128 V K149A g PLUG
BACKSHELL HOUSING-3508929C1
BACKSHELL FOLLOWER-3508930C1 K K129 W K195
BACKSHELL GROMMET-3508931C1
L K130 X K162
TRANSMISSION BACKUP RELAY

(639)
K113 K71
2 1
K71A 4 3 5 K146C
CONNECTOR-3512331c91
TERMINAL(18,16AWG)-2039343C1
CONNECTOR LOCK-3515185C1
MATES W/RELAY 3505300C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 24
S08297
CIRCUIT DIAGRAMS
Connector Composites (644F), (646), (748), (749), p. 25

CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE: (VIEWED FROM
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. MATING ENDS)
ENGINE/EXHAUST BRAKE CONN

(644F)
LOCATED ON PLATFORM HARNESS
CAV CIR GAUGE COLOR TERM

DC A A11-GR 16 WH 1661261C1
AB B A97RA 18 VT 1661261C1
C A97RB 18 VT 1661261C1
D A62K 18 DK BL 1661261C1
XMSN INTERCONNECT
(646)
WTEC XMSN HARNESS
K5D-
C
B PLUG
A K5D+
CONNECTOR-1667740C1
TERMINAL(18WAG)-1667742C1
CONN LOCK-1667771C1
SEAL-1661872C1
MATES W/J1939 HARNESS CONNECTOR

(575)
HALDEX DRAIN VALVE HALDEX

IN-LINE CONN DRAIN VALVE
(748) (749)
DRAIN VALVE DRAIN VALVE

CHASSIS HARNESS HARNESS ASSY
ENGINE DRAIN VALVE
HARNESS 39B CHASSIS HARNESS BLACK
K39B 39B
K39-GB 39-GB
39-GB BLACK

MDL3 PB20500
57780W 03JUN03 AE08-55133 25
Figure 246 Connector Composites (644F), (646), (748), (749)
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES: (VIEWED FROM
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. MATING END)
HALDEX DRAIN VALVE RELAY

(750)
WTEC ENGINE SPEED SENSOR
A39-GC
A39B (832)
5
A39D
4 3
1
K150
B A K141
A39C
CONNECTOR-2036583C1
TERMINAL-2036586C1
ABS ENGINE
WTEC OUTPUT SPEED SENSOR HARNESS
(836) CONNECTOR
(1002)
A K94-G A
CHASSIS ENGINE
K148
B A K139 HARNESS B B HARNESS
K94K

CONNECTOR-2036583C1 TERMINAL - 3524333C1
TERMINAL-2036586C1 TERMINAL - 3524333C1
SEAL- 3524334C1 SEAL- 3524334C1
BRAKE/CRUISE
INTERFACE RELAY
(1133)
PLATFORM HARNESS
A97DK
1
A97-GM 5 3 2 A97B
4
A97DJ
A97DE
CAV 1&4 - 2018946C1
CAV 2&5 - 1659673C1
MDL3 PB20500
57780W 03JUN03 AE08-55133 26
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
CONNECTOR BODY COMPOSITE - VIEWED FROM MATING ENDS
LCT XMSN
TRANS BULKHEAD
(3024)
(LOCATED ON REAR OF XMSN)
A K226 L K222
S K B K227 M K223
C K231 N K224
W R J D D K201 P K225
V P H C E K203 R K230
F K202 S K232
U N G B G K210 T K221
T M F A H
J
K220A
K229
U
V
PLUG
PLUG
L E K K204 W K228
CONNECTOR SEAL - 3522535C1
CAVITY PLUG - 3517247C1
LCT OUTPUT SPEED LCT TURBINE SPEED

SENSOR SENSOR
(3027) (3029)
(LOCATED ON XMSN) (LOCATED ON XMSN)
K216 K214
B B
A K215
A K213

TERMINALS - 2036586C1 TERMINALS - 2036586C1
LCT ENGINE SPEED LCT TCM RED XMSN

SENSOR (3030)
(3029) (LOCATED ON RIGHT FRAME RAIL NEAR XMSN)
(LOCATED ON XMSN)
K218
1 17
CAVITY CIRCUIT# CAVITY CIRCUIT#
1 K201 17 K217
B 2 K202 18 K218
3 K203 19 PLUG
A 4 K204 20 K220
5 K205 21 K221
K217 6 K206 22 K222
7 K207 23 K223
8 K208 24 K224
9 PLUG 25 K225
TERMINALS - 2036586C1 10 K210 26 K226
11 PLUG 27 K227
12 PLUG 28 K228
13 K213 29 K229
14 K214 30 K230
16 32 15 K215 31 K231
16 K216 32 K232
RETAINER - 3534622C1
SEAL - 3517245C1
RED STRAIN RELIEF - 3534595C1
CPA - 3517248C1
MDL3 PB20500
57780W 04JUN03 AE08-55133 27
S08297
CIRCUIT DIAGRAMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE-VIEWED FROM MATING ENDS
TCM GRAY VEHICLE LCT BODY BUILDER I/O (3032)
(3031) (LOCATED ON XMSN)
(LOCATED ON RIGHT FRAME RAIL NEAR XMSN)
CAVITY CIRCUIT
CAVITY CIRCUIT# CAVITY CIRCUIT# 1 K128A
1 K101 17 PLUG 7 6 2 PLUG
2 K102 18 PLUG 3 K106
1 17 3 K103 19 K119 4 K119
4 K104 20 PLUG 5 K126A
5 K105 21 PLUG 6 K111
6 K106 22 PLUG 7 PLUG
7 PLUG 23 K123 8 PLUG
8 PLUG 24 PLUG 9 PLUG
9 PLUG 25 K125 10 PLUG
10 K110 26 K126 11 PLUG
11 K111 27 PLUG 12 1 12 PLUG
12 PLUG 28 K128
13 K113 29 K5CC+
14 PLUG 30 PLUG
15 PLUG 31 PLUG
16 PLUG 32 K5CC- CONNECTOR - 1689427C1
16 32 RETAINER
SEAL
- 3534622C1
- 3517245C1
SEALING PLUG - 0453133C1
RED STRAIN RELIEF - 3534558C1

CPA - 3517248C1
LCT XMSN-CAB HARNESS CONN

(TRANSMISSION HARNESS) (3036)
(LOCATED AT DASH)
CAVITY CIRCUIT#
A K/A128F
B K/A125
(PLATFORM OVERLAY HARNESS)
C PLUG
D PLUG
K S E K/A113 S K
D J R W F K/A123 W R J D
G K/A110
C H P V H K/A13J V P H C
J PLUG
B G N U K PLUG
U N G B
A F M T L PLUG T M F A
M PLUG
E L N PLUG
L E
P PLUG
R PLUG
S PLUG
T PLUG
CONNECTOR - 3522537C91 U PLUG
CONNECTOR BODY LOCK - 3518287C1 V PLUG CONNECTOR - 3522538C91
CAVITY PLUG - 3517247C1 W PLUG CONNECTOR BODY LOCK - 3518289C1
TERMINALS - 3517243C1 CAVITY PLUG - 3517247C1
CONDUIT CLIP - 3537870C1 TERMINAL - 3518291C1
CONDUIT CLIP - 3537870C1
LCT ECONOMY MODE SWITCH (3043)

(LOCATED BEHIND SWITCH PANEL)
CAB OVERLAY
CAVITY CIRCUIT
7 8 1 ---
4 1 2 A13MG
3 ---
5 2 4 ---
5 A128D
6 A110
6 3 7 A94-GC
8
9 10 9
A92A
---
10 ---
MDL3 PB20500
57780W 04JUN03 AE08-55133 28
S08297
CIRCUIT DIAGRAMS
Connector Composites (3044), (3055/396A), p. 29

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE-VIEWED FROM MATING ENDS
LCT RANGE INHIBITED

LIGHT
(3044)
(LOCATED BEHIND SWITCH PANEL)
CAB OVERLAY
(3044A) (3044B)
A13MA A A A123
CONNECTOR - 0899167R1 CONNECTOR - 0899167R1

TERMINALS - 0879630R1 TERMINALS - 0879630R1
LCT XMSN/ENG
FUSE 1
(3055/396A)
(LOCATED AT DASH)
K103A/K97LDA
A
K14D/K97LCA
B
TERMINALS - 1661707C1, 1661708C1
MDL3 PB20500
57780W 04JUN03 AE08-55133 29
Figure 250 Connector Composites (3044), (3055/396A)
S08297
CIRCUIT DIAGRAMS
Lamp Bulb Chart, p. 30

CONNECTOR BODY COMPOSITES: LAMP BULB CHART
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER
INSTRUMENT CLUSTER
INDICATOR............................... 0.5 CANDLEPOWER............................ 37
ILLUMINATION............................ 0.5 CANDLEPOWER............................ 37
BODY BUILDER INFORMATION
PLATFORM HARNESS
FRONT END
BODY BUILDER BODY BUILDER
(169) (170)
G F
F E D
CIRCUIT A17F E
H
CIRCUIT A17
(6A) A B C
(6) A B C D
STARTER INTERRUPTER
CONNECTOR INTERFACE
SHIPPED CONNECTED
169 CONNECTOR 170 CONNECTOR

CAVITY CIRCUIT # DESCRIPTION CAVITY CIRCUIT # DESCRIPTION
A A70A STOP LIGHTS A A64A DAYTIME RUNNING LIGHTS*

B A12D ACC FEED B A57A RIGHT TURN LIGHTS
C A62J** PANEL LIGHTS** C A53 LO BEAM HEADLIGHTS
D A71A BACK UP LIGHTS D A52B HI BEAM HEADLIGHTS
E A13D** IGNITION** E A56A LEFT TURN LIGHTS
F A56C LEFT TURN LIGHTS F --- ---
G A57C RIGHT TURN LIGHTS
H A58 MARKER LIGHTS
*W/DAYTIME RUNNING LIGHTS ONLY
** 5 AMP MAXIMUM LOAD

OVER 5 AMP - USE A RELAY.
MDL3 PB20500
57780W 04JUN03 AE08-55133 30
Figure 251 Lamp Bulb Chart
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
COOLANT SENSOR MODULE (1272)

(LOCATED ON ENGINE HARNESS)
E
D CAV CIR GAUGE COLOR TERM SEAL
A K34A 18 TN 2033819C1 1652325C1
C
C K34-GB 16 GY 2033819C1 1652325C1
B D K34B 18 TN 2033819C1 1652325C1
E K97SC 10 PK 1687847C1 0589390C1
A
LOCK - 1661376C1
PLUG - 587579C1
NSBU LCT XMSN (3025)

(LOCATED ON XMSN HARNESS) CAV CIR GAUGE COLOR TERM SEAL
1 K97AU 18 GY 3534162C1 3535427C1
4 K206 18 YL 3535303C1 3535424C1
5 K205 18 LT BL 3535303C1 3535424C1
6 K207 18 GY 3535303C1 3535424C1
7 K220B 18 LT GN 3535303C1 3535424C1
8 K208 18 WH 3535303C1 3535424C1
10 K71A 16 OR 3535303C1 3535424C1
11 K71 16 OR 3535303C1 3535424C1
12 K97P 18 GY 3534162C1 3535427C1
7 8 9 10 11
1 12 LOCK - 3589823C1
PLUG - 3535425C1
2 3 4 5 6
J1 MSM MODULE (3111)

(LOCATED ON PLATFORM HARNESS)
7 6
1 A19K 18 GY 3518963C1
2 A97AA 18 VT 3518963C1
3 A19F 18 GY 3518963C1
8 A97CF 18 VT 3518963C1
9 A97CA 18 VT 3518963C1
10 A97RA 18 VT 3518963C1
12 1 11 A97RB 18 VT 3518963C1
LOCK - 3553460C1
PLUG - 3527276C1
MDL3 PB20500
57780W 04JUN03 AE08-55133 31
S08297
CIRCUIT DIAGRAMS
Connector Composites (3111M), (6011), p. 32

CHAPTER 10
J2 MSM MODULE (3111M)

(LOCATED ON PLATFORM HARNESS)
7 6 CAV CIR GAUGE COLOR TERM

1 A97AF 18 VT 3518963C1
5 A5DMS+ 18 YL 3518963C1
6 A5DMS- 18 GN 3518963C1
7 A11-GM 16 WH 3518963C1
8 A13MS 18 OR 3518963C1
9 A97T 18 VT 3518963C1
12 1 10 A97AE 18 VT 3518963C1
LOCK - 3553460C1
PLUG - 3527276C1
TRUCK/MELROSE CONNECTOR (6011)

(LOCATED ON ENG HARNESS)
23
1 K97-GA 12 WH 3549415C1
2 K3AB+ 18 DK BL 3549418C1
1 4 3 K3AB- 18 GY 3549418C1
4 K97-GM 16 WH 3549416C1
9 12 5 K97B 16 VT 3549417C1
6 K97LC 16 VT 3549417C1
7 K97-YB 18 VT 3549418C1
10 11 8 K97LA 18 VT 3549418C1
9 K97M 18 VT 3574277C1
10 K97AZ 16 VT 3549417C1
11 K97-YC 18 VT 3549418C1
12 K97Y 12 VT 3549415C1
LOCK - 3564169C1
MDL3 PB20500
57780W 04JUN03 AE08-55133 32
Figure 253 Connector Composites (3111M), (6011)
S08297
CIRCUIT DIAGRAMS
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
PARK BRAKE SWITCH ISO DIODE
(6200) (6201)
A97ACD
A97ACB A97ACA
D
B
A
DIODE
C
ASSY
DIODE
ASSY A97ACC
A97ACC

TERMINAL(16AWG)- 0333733C1
MATES W/BRAKE PRESSURE SWITCH
DIODE ASSY IS THE
MATING CONNECTOR
AC IDLE UP
AC IDLE UP RELAY
BODY BUILDER
(6203)
(6202)
PLATFORM HARNESS
1
3
5
2
4
A B
CONNECTOR

A A97ACA 16 VT 1661209C1
1 A97ACD 16 VT 1661709C1
B A97ACB 16 VT 1661209C1
2 A97ACF 16 VT 1661709C1
3 A97ACE 16 VT 1661709C1
4 - NA
5 A97-GN 16 WH 1661709C1
U00DPR3 CONNECTOR COMPOSITES, PB20500

60540L 28AUG06 AE08-55133 33A
S08297
CIRCUIT DIAGRAMS
Connector Composites (6323F), (6400), (6406), p. 34

CHAPTER 10
ECM CLEAN POWER & GROUND (6323F)

(LOCATED ON ENGINE HARNESS BY STARTER)
A CAV CIR GAUGE COLOR TERM SEAL

A K97X 10 VT 2025423C1 2025426C1
B B K97-G 10 WH 2025423C1 2025426C1
LOW COOLANT SENDER (6400)

(LOCATED ON ENGINE HARNESS AT SURGE TANK)
B CAV CIR GAUGE COLOR TERM SEAL

A K34A 18 TN 2033819C1 1652325C1
A B K34-G 16 WH 2033819C1 1652325C1
FAN SOLENOID (6406)

(LOCATED ON ENGINE HARNESS BY CMPRSR)
A CAV CIR GAUGE COLOR TERM SEAL

A K23 18 TN 0587578C1 1652325C1
B B K23-G 16 WH 0587577C1 1652325C1
MDL3 PB20500
57780W 04JUN03 AE08-55133 34
Figure 256 Connector Composites (6323F), (6400), (6406)
S08297
CIRCUIT DIAGRAMS

CHAPTER 10
AMBIENT AIR TEMP (6703)

(LOCATED ON ENGINE HARNESS AT AIR PIPE)

B A A K97B 16 VT 1689464C1
B K97S 16 VT 1689464C1
LOCK - 1689463C1
FUEL FILTER PREHEATER (6706)

(LOCATED ON ENGINE HARNESS AT FUEL FILTER)
2 CAV CIR GAUGE COLOR TERM SEAL

1 1 K19A 14 GY 3559035C1 3575783C1
2 K19-GZ 14 WH 3559035C1 3575783C1
MDL3 PB20500
57780W 04JUN03 AE08-55133 35
S08297
CIRCUIT DIAGRAMS

WTEC TRANSMISSION ECU "V" CAVITY CIRCUIT CAVITY CIRCUIT

(7202) 1 K136 17 K143
2 K114 18 K125
17 1 3 PLUG 19 K105
4 K113 20 PLUG
5 K167 21 PLUG
CONNECTOR ASSY (GRAY)-3517239C1* 6 K123 22 K112

RETAINER(CLR)-3517240C1 7 PLUG 23 PLUG
CONNECTOR-3517244C1
SEAL-3517245C1 8 PLUG 24 PLUG
CONN(POSITION) LOCK-3517246C1
PLUG-3517247C1 9 PLUG 25 PLUG
10 PLUG 26 PLUG
GRAY STRAIN RELIEF-*
11 K155 27 K154
12 K153 28 PLUG
13 K118 29 K137
32 16
14 PLUG 30 K117
15 PLUG 31 K161
16 K136B 31 K143B
WTEC TRANSMISSION ECU "T"

(7203) CAVITY CIRCUIT CAVITY CIRCUIT
1 K102 17 K130
2 K121 18 PLUG
17 1 3 K107 19 PLUG
4 K120 20 K128
5 K103 21 K131
CONNECTOR ASSY (BLUE)-3517241C1* 6 K129 22 K110

RETAINER(BLUE)-3517242C1 7 K104 23 PLUG
CONNECTOR-3517244C1
SEAL-3517245C1 8 PLUG 24 PLUG
PLUG-3517247C1 9 K124A 25 K135A
10 PLUG 26 K165
BLUE STRAIN RELIEF-*
11 PLUG 27 K147
12 K162 28 PLUG
13 K195 29 PLUG
32 16 14 K141 30 K150
15 K149A 31 K140A
16 K139 31 K148
WTEC TRANSMISSION ECU "S"

(7204) CAVITY CIRCUIT CAVITY CIRCUIT
1 K142(+) 17 K151(-)
2 PLUG 18 PLUG
17 1 3 K124 19 PLUG
4 K146A 20 PLUG
5 K170 21 PLUG
CONNECTOR ASSY (BLACK)-3517237C1* 6 K171 22 PLUG

RETAINER(BLACK)-3517238C1 7 K172 23 PLUG
CONNECTOR-3517244C1
SEAL-3517245C1 8 K173 24 PLUG
PLUG-3517247C1 9 K174 25 PLUG
10 K175 26 K169
BLACK STRAIN RELIEF-*
11 K119 27 K163
12 PLUG 28 PLUG
13 K5CC+ 29 K5CC-
32 16 14 K180 30 K157
15 PLUG 31 K115
16 PLUG 31 K143A
MDL3 PB20500
57780W 03JUN03 AE08-55133 36
S08297
CIRCUIT DIAGRAMS
Fuse/Circuit Breaker Chart, p. 37

CONNECTOR BODY COMPOSITES: FUSE/CIRCUIT BREAKER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHART
ABS STOP HALDEX

WARNING FAN DRAIN FUEL HEATER HORN FLASHER
LIGHT
LIGHT DRIVE VALVE RELAY RELAY
RELAY
B
E
E
A
A
B
B
D
A
F35
C
C
R1 R2 R3 R4 R5 R6
F10
F11
F12
F13
F1
F2
F3
F4
F5
F6
F7
F8
F9
B B
A F22 A
F23
F24
F25
F26
F14
F15
F16
F17
F18
F19
F20
F21
B B
B A B A B A B A B A B A B A B A
F27
F28
F29
F30
F31
F32
F33
F34
FUSEBLOCK (PART NUMBER 1659650C1)
LOCATION SIZE DESCRIPTION
F1 10 AMP HYDRAULIC BRAKE PUMP SWITCH
F2 10 AMP HYDRAULIC BRAKE MONITOR MODULE
F3 20 AMP BATT DIAG CONN/ELECT ENG POWER RELAY
F4 ...... NOT USED
F5 10 AMP IGN DAYTIME RUNNING LIGHTS
F6 10 AMP ACC DAYTIME RUNNING LIGHTS
F7 10 AMP AIR DRYER
F8 1O AMP ABS POWER RELAY
F9 10 AMP BODY CONNECTIONS
F10 10 AMP NEUTRAL POSITION/IVS
F11 20 AMP HORN
F12 10 AMP STOP LIGHTS

F13 20 AMP TURN/HAZARD SIGNAL
F14 10 AMP MKR FEED
F15 20 AMP HEADLIGHTS
F16 30 AMP KEY SWITCH
F17 20 AMP BAT FUEL HEATER
F18 ...... NOT USED
F19 5 AMP ENGINE ELECTRONICS
F20 10 AMP IGN FUEL HEATER

F21 5 AMP PANEL LIGHTS
F22 5 AMP INSTRUMENT CLUSTER & CRUISE CONTROL
F23 10 AMP DRAIN VALVE
F24 10 AMP BACKUP LIGHT SWITCH, WARNING ALARM
F25 ...... NOT USED
F26 10 AMP IGN FEED
F27 10 AMP IGN FEED ABS

F28 ...... NOT USED
F29 5 AMP FAN DRIVE SOLENOID
F30 10 AMP ENGINE ELECTRONICS
F31 10 AMP MSM MODULE
F32-F33 ...... NOT USED
F34 30 AMP BAT FEED ABS
MDL3 PB20500
57780W 04JUN03 AE08-55133 37
Figure 259 Fuse/Circuit Breaker Chart
S08297

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SERVICE MANUAL

SERVICE MANUAL SECTION

FE 300, RE 200, RE 300 Models Built March 1, 2004 and After —

1. ELECTRICAL CIRCUIT DIAGRAMS — RE 200, RE 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Connector Composites (64), (69), (74F), p. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Connector Composites (9507), (9508), p. 35E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

2. ELECTRICAL CIRCUIT DIAGRAMS — FE 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

Allison WTEC III Transmission (Electronic) Spare Input/Outputs, p. 13. . . . . . . . . . . . . . . . . .182

Connector Composites (32), (37), (38), (40), (41), p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

1. ELECTRICAL CIRCUIT DIAGRAMS — RE 200, RE 300

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN

2 GENERATOR - CHARGE - RED 38

3 (+) & (-) ATA DATALINK/DIAGNOSTICS 39 AIR DRYER - GRAY

4 40 LOW AIR PRESSURE WARNING - GRAY

5 J1939 DATALINK 41 FRONT AXLE - GRAY

7 43 POWER DIVIDER LOCK (PDL) - GRAY

8 44 PARK BRAKE WARNING - GRAY

9 45 ANTI-THEFT WARNING - LIGHT GREEN

10 46 POWER TAKE-OFF WARNING - GRAY

11 GROUND - WHITE 47 SPEEDOMETER - GRAY

12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY

13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY

14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW

15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW

16 52 HEADLIGHT - HIGH BEAM - YELLOW

17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW

18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN

19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE

20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE

21 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE

22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23 ENGINE COOLING - TAN 59

24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE

25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY

26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE

27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE

28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW

29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE

30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW

31 TRANSMISSION OIL TEMPERATURE - TAN 67

32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN

33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN

34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE

35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE

36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

GSC2 PB30500, PC30500, RE30030

56878R 01JUL03 AE08-54916 01

Figure 1 International Circuit Identification Chart

International Circuit Identification Chart, p. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

73 87 WINDSHIELD WASHER - GRAY

74 88 CLOCK/HOURMETER - LIGHT GREEN