ABB ACH550usermanual
ABB ACH550usermanual
ABB ACH550usermanual
User’s Manual
ACH550-01 Drives (0.75…110 kW)
ACH550-UH Drives (1…150 HP)
ABB
ACH550 Drive manuals
GENERAL MANUALS OPTION MANUALS
(delivered with optional equipment)
ACH550-01/UH User's Manual Embedded Fieldbus (EFB)
(0.75…110 kW) / (1…150 HP) Control Manual
3AFE68258537 (English) 3AFE68320658 (English)
ACH550-02/U2 User's Manual Embedded Fieldbus (EFB)
(110… 355 kW) / (150… 550 HP) Control/BACnet Manual
3AFE68262674 (English) 3AFE68404550 (English)
• Safety OHDI-01 115/230 V Digital Input
• Installation Module User's Manual
3AUA0000003101 (English)
• Start-up
OREL-01 Relay Output Extension
• Diagnostics Module User's Manual
• Maintenance 3AUA0000001935 (English)
• Technical data RLON-01 LonWorks Adapter
HVAC Info Guide CD Module User’s Manual
3AFE68338743 (English) 3AFE64798693 (English)
• Detailed product description Typical contents
– Technical product description • Safety
including dimensional • Installation
drawings • Programming/Start-up
– Cabinet mounting information
• Fault tracing
including power losses
– Software and control • Technical data
– User interfaces and control
connections MAINTENANCE MANUALS
– Complete options descriptions
– Spare parts
Guide for Capacitor Reforming in
– Etc.
ACS50/150/350/550
• Practical engineering guides 3AFE68735190 (English)
– PID & PFA engineering
guides
– Dimensioning and sizing
guidelines
– Diagnostics and maintenance
information
– Etc.
1. Contents of this manual
7. Serial communications
3AFE68258537 REV C
EN 10. Technical data
EFFECTIVE: 24.05.2006
ACH550 User's Manual
Table of contents
1
ACH550 User's Manual
2
ACH550 User's Manual
3
ACH550 User's Manual
4
ACH550 User's Manual
5
ACH550 User's Manual
6
ACH550 User's Manual
Compatibility
The manual is compatible with the ACH550 drive firmware
version 3.00c or later. See parameter 3301 FW VERSION on page
248.
Intended use
The ACH550 and the instructions in this manual are intended for
use in HVAC applications. The macros should only be applied to
the applications defined in the respective section.
Intended audience
This manual is intended for personnel who install, commission,
operate and service the drive. Read the manual before working
on the drive. The reader is expected to know the fundamentals
of electricity, wiring, electrical components and electrical
schematic symbols.
Safety instructions
WARNING! Even when the power is switched off from the input
terminals of the ACH550, there may be dangerous voltage (from
external sources) on the terminals of the relay outputs
R01…R03 and, if the relay extension board is included in the
installation, R04…R06.
Drive package
After opening the package, check that the following items are
included:
• ACH550 drive (1)
• IP21: box containing clamps and connection box (2),
IP54: box containing hood
• box containing control panel (operator keypad) ACH-CP-B
and panel connector (3)
• cardboard mounting template (4)
• user’s manual (5)
• warning stickers.
The figure below shows the contents of the drive package.
1
5
3
Drive identification
IP54 labels
The location and the contents of the labels for the IP54 degree
of protection are shown in the figure below.
IP21 labels
The location and the contents of the labels for the IP21 degree
of protection are shown in the figure below.
Type code
The contents of the drive type code shown on the labels are
described below.
ACH550-01-08A8-4+…
Voltage rating
2 = 208…240 VAC
4 = 380…480 VAC
Degree of protection
No specification = IP21
B055 = IP54
Serial number
The format of the drive serial number shown on the labels is
described below.
Serial number is of format CYYWWXXXXX, where
C: Country of manufacture
YY: Year of manufacture
WW: Week of manufacture; 01, 02, 03, … for week 1, week 2, week 3, …
XXXXX: Integer starting every week from 0001.
Frame size
Type I2N PN
Frame size
ACH550-01/UH- A kW
Three-phase supply voltage, 220…240 V
04A6-2 4.6 0.75 R1
06A6-2 6.6 1.1 R1
07A5-2 7.5 1.5 R1
012A-2 11.8 2.2 R1
017A-2 16.7 4 R1
024A-2 24.2 5.5 R2
031A-2 30.8 7.5 R2
046A-2 46 11 R3
059A-2 59 15 R3
075A-2 75 18.5 R4
088A-2 88 22 R4
114A-2 114 30 R4
143A-2 143 37 R6
178A-2 178 45 R6
221A-2 221 55 R6
248A-2 248 75 R6
Three-phase supply voltage, 380…480 V
02A4-4 2.4 0.75 R1
03A3-4 3.3 1.1 R1
04A1-4 4.1 1.5 R1
1
05A4-4 5.4 2.2 R1
06A9-4 6.9 3 R1
08A8-4 8.8 4 R1
012A-4 11.9 5.5 R1
015A-4 15.4 7.5 R2
023A-4 23 11 R2
031A-4 31 15 R3
038A-4 38 19 R3
044A-4 44 22 R4
Type I2N PN
Frame size
ACH550-01/UH- A kW
059A-4 59 30 R4
072A-4 72 37 R4
2
077A-4 77 37 R5
096A-4 96 45 R5
124A-4 124 55 R6
157A-4 157 75 R6
180A-4 180 90 R6
1
195A-4 195 110 R6
1 Not available in -UH type series 00467918.xls A.7
2
Not available in -01 type series
Motor identification
An example motor rating plate for an IEC motor is shown below.
A BB IEC 60034-1
The figure below shows a motor with star and delta connections.
For the highlighted row of the example motor rating plate on
page 19, the connection is delta.
L1 L2 L3 L1 L2 L3
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
Motor compatibility
The motor, drive and supply power must be compatible:
Motor
Verify Reference
specification
Motor type 3-phase induction -
motor
Nominal current type dependent • type code label
on drive, entry
for “Output I2N”
(current), or
• type code on
drive and rating
table in Ratings
in chapter
Technical data.
Nominal frequency 10…500 Hz -
Voltage range Motor requirement 208…240 V
and supply voltage 380…480 V
are both 3-phase
voltage and are
within the ACH550
voltage range.
R1…R6
Make sure that the hot air does not re-circulate into the drive.
The figure below show the minimum space for cooling air.
200 mm
200 mm
Stop the hot air from a drive from entering the cooling air intake
of another drive. The figure below shows the minimum space for
cooling air.
200 mm
200 mm
200 mm
200 mm
Cabling instructions
Keep individual unscreened wires between the cable clamps
and the screw terminals as short as possible. Route control
cables away from power cables.
Motor cables
See section Motor connection on page 384 for the maximum
motor cable lengths meeting the IEC/EN 61800-3 requirements
for category C2 or C3, as applicable.
The figure below shows the minimum requirements for the motor
cable screen.
PE
Not allowed for motor cables
(CE & C-Tick) Shield
L1
Braided metallic screen L3
Clamp the cable shield into the gland plate at the drive end, twist
the cable screen wires together into a bundle not longer than
five times its width and connect it to the terminal marked (at
the bottom right-hand corner of the drive) if you are using a
cable without a separate PE conductor.
As short unshielded
wires as
elbpossible
issop sa seriw
Cable shielding
Short pigtail covered with
conductive tape
Unpainted gland plate htiw derevoc
epat evitcudnoc
Conductive shielding
and compression seal
EMC cable gland
Clamping nut
Continuity of Cable
Faraday cage
At the motor end, the motor cable screen must be earthed 360
degrees with an EMC cable gland, or the screen wires must be
twisted together into a bundle not longer than five times its width
and connected to the PE terminal of the motor. The same
principle applies to cabinet installations.
Control cables
General recommendation
Use shielded cables, temperature rated at 60ºC (140ºF) or
above.
The figure below shows examples of recommended cables.
Control cable
Control cable
Note: Never mix 24 VDC and 115/230 VAC signals in the same
cable.
Analog cables
Recommendations for analog signal runs:
• Use double-shielded, twisted-pair cable.
• Use one individually shielded pair for each signal.
• Ground at one end only.
Digital cables
Recommendations for digital signal runs:
• A double-shielded cable is the best alternative, but a single-
shielded twisted multipair cable is also usable.
Tools required
To install the ACH550 you need the following:
• screwdrivers (as appropriate for the mounting hardware
used)
• wire stripper
• tape measure
• drill
• mounting hardware: screws or nuts and bolts, four each. The
type of hardware depends on the mounting surface and the
frame size as follows:
Check
Check the frame type of the drive from the
identification label (Drive identification on
page 14, Frame size on page 17).
Check the compatibility of the motor and the
drive (Motor identification on page 19, Motor
compatibility on page 21).
Check the suitability of the environment and
mounting location (Suitable environment and
enclosure on page 22, Suitable mounting
location on page 23).
Check that the motor and control cables meet
the EMC requirements (Wiring and EMC
considerations on page 26, Compliance with
the IEC/EN 61800-3 (2004) on page 413).
Check that the power cables meet the EMC
requirements (Wiring and EMC
considerations on page 26, Compliance with
the IEC/EN 61800-3 (2004) on page 413).
Check that you have the required tools (Tools
required on page 36).
Check that the walls support the drive weight
(Weights and mounting screws on page 395).
Note: Frame sizes R3 and R4 have four holes along the top.
Use only two. If possible, use the two outside holes (to allow
room to remove the fan for maintenance).
1 2
1 2
3 4
1
Lift R6 drives from
their lifting holes.
1
1 Lift R6 drives from
their lifting holes.
J1 – DIP switches for analog inputs (two switch types can be used)
J1 J1
AI1: (in voltage position) 0(2)…10 V
ON
1 2
ON
ON
Panel connector
ON ON
ON ON
off position on position
R5 R6
F2
F1
F2
PE GND
GND
Power input Power output to motor
(U1, V1, W1) (U2, V2, W2)
F1
Power input
3-phase: U1, V1, W1
1-phase: U1 (live), W1
X0013
PE GND
Power output to motor
(U2, V2, W2)
3
2
4 4
1
2
2. Install the cable clamps for the input power and motor
cables.
7 8
Check installation
Check
The installation preparations have been com-
pleted according to the installation checklist.
The drive is mounted securely.
The space around the drive meets the drive’s
specifications for cooling (Suitable mounting
location on page 23).
The motor and driven equipment are ready for
start.
For IT systems, corner grounded TN systems
and residual current circuit breakers: the inter-
nal EMC filter is disconnected (Overview of wir-
ing installation (R1…R4) on page 44, Overview
of wiring installation (R5…R6) on page 45).
The drive is properly grounded.
The input power (mains) voltage matches the
drive’s nominal input voltage.
The input power (mains) connections at U1, V1
and W1 are connected and tightened as speci-
fied.
The input power (mains) fuses and mains
switch are installed. (Input power (mains) cable
and fuses on page 378).
The motor connections at U2, V2 and W2 are
connected and tightened as specified.
The motor cable is routed away from other
cables.
NO power factor compensation capacitors are
in the motor cable.
The control connections are connected and
tightened as specified.
Check
NO tools or foreign objects (such as drill shav-
ings) are inside the drive.
NO alternate power source for the motor (such
as a bypass connection) is connected - no volt-
age is applied to the output of the drive.
1 2
1 2
Apply power
L1 L2 L3 L1 L2 L3
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
M M
UP
SOFT
SOFT KEY 2
KEY 1
DOWN
AUTO HELP
(always available)
OFF HAND
Start-up
Start-up can be performed in two ways:
1. using the Start-up assistant or
2. changing the parameters individually.
At the first start, the drive activates the Start-up assistant. You
can restart it and its individual tasks in the Start-up assistant
mode as described in section Start-up assistant mode on page
70.
Modes
The HVAC control panel (operator keypad) has several different
modes for configuring, operating and diagnosing the drive. The
modes are:
• Standard display mode – Shows drive status information and
operates the drive.
• Parameters mode – Edits parameter values individually.
• Start-up assistant mode – Guides the start-up and
configuration.
• Changed parameters mode – Shows changed parameters.
• Drive parameter backup mode – Uploads or downloads the
parameters between the drive and the control panel.
• Clock set mode – Sets the time and date for the drive.
• I/O settings mode – Checks and edits the I/O settings.
Status information
Top. The top line of the LCD display shows the basic status
information of the drive.
• HAND – Indicates that the drive control is local, i.e., from the
control panel (operator keypad).
• AUTO – Indicates that the drive control is remote, such as
the basic I/O (X1) or fieldbus.
• – Indicates the drive and motor rotation status as follows:
Control panel display Significance
Rotating arrow (clockwise or • Drive is running and at
counterclockwise) setpoint.
• Shaft direction is forward
or reverse.
Dotted rotating arrow Drive is running but not at
setpoint.
Stationary arrow Drive is stopped.
Dotted stationary arrow Start command is present, but
the motor is not running, e.g.
because start enable is
missing.
• Upper right – shows the active reference.
Center. Using parameter Group 34:
PANEL DISPLAY, the center of the LCD
display can be configured to display:
• Three signals from Group 01:
OPERATING DATA – The default
display shows parameters 0103 (OUTPUT FREQ) in hertz, 0104
(CURRENT) in amperes and 0120 (AI1) as a percentage.
• A bar meter instead of each signal
value.
Parameters mode
To change the parameters, follow these steps:
Note: Use the Download full set function only to restore a drive
from a backup if something has gone wrong or to transfer
parameters to systems that are identical to the original system.
3 Scroll to UPLOAD TO
PANEL and press SEL.
3 Scroll to DOWNLOAD
FULL SET and press SEL.
4 Text “Downloading
parameters (full set)” is
displayed. Press ABORT if
you want to stop the
process.
3 Scroll to DOWNLOAD
APPLICATION and press
SEL.
4 Text “Downloading
parameters (application)” is
displayed. Press ABORT if
you want to stop the
process.
3 Scroll to DOWNLOAD
USER SET1 / USER SET2
/ OVERR SET and press
SEL.
4 Text “Downloading
parameters (user set 1 /
user set 2 / override set)” is
displayed. Press ABORT if
you want to stop the
process.
5 After the download stops,
the message “Parameter
download successfully
completed.” is displayed.
Press OK to return to the
PAR BACKUP menu.
Press EXIT twice to go to
the main menu.
3 Scroll to CLOCK
VISIBILITY with the UP/
DOWN keys and press SEL
to change the visibility of
the clock.
Applications
The following applications are included in this chapter:
1. HVAC default [for typical BMS (Building Management
System) applications]
2. Supply fan
3. Return fan
4. Cooling tower fan
5. Condenser
6. Booster pump
7. Pump alternation
8. Internal timer
9. Internal timer with constant speeds
10. Floating point
11. Dual setpoint PID
12. Dual setpoint PID with constant speeds
13. E-bypass (USA only)
14. Hand control.
Restoring defaults
To restore the default factory settings, select the application
macro HVAC default.
1. HVAC default
The HVAC default application macro is used e.g. for typical BMS
applications.
The factory set configuration of inputs and outputs of the drive is
as shown in the figure on page 89.
When using a direct speed reference in the AUTO mode, the
speed reference must be connected to analog input 1 (AI1) and
the START command is given with digital input 1 (DI1). In the
HAND/OFF mode, the speed reference and START command
are given through the control panel (operator keypad).
If process PI(D) is used, the feedback signal must be connected
to analog input 2 (AI2). By default, the setpoint is set from the
control panel, but it can also be changed to analog input 1.
Process PI(D) must be commissioned and adjusted with
parameters (Group 40: PROCESS PID SET 1) or using the PID
control assistant (recommended).
HVAC default
for typical BMS applications
1
Not available if PID is activated
2 Disable/enable with parameter 1608
3
The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
2. Supply fan
This application macro is for supply fan applications where the
supply fan brings fresh air into the room according to the signals
received from the transducer. See the figure below.
When using a direct speed reference in the AUTO mode, the
speed reference must be connected to analog input 1 (AI1) and
the START command is given with digital input 1 (DI1). In the
HAND/OFF mode, the speed reference and START command
are given through the control panel (operator keypad).
If process PI(D) is used, the feedback signal must be connected
to analog input 2 (AI2). By default, the setpoint is set from the
control panel, but it can also be changed to analog input 1.
Process PI(D) must be commissioned and adjusted with
parameters (Group 40: PROCESS PID SET 1) or using the PID
control assistant (recommended).
Supply fan
1
Not available if PID is activated
2 Disable with parameters 1601, 1608 and 1609
3
The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
3. Return fan
This application macro is for return fan applications where the
return fan takes air out of the room according to the signals
received from the transducer. See the figure below.
When using a direct speed reference in the AUTO mode, the
speed reference must be connected to analog input 1 (AI1) and
the START command is given with digital input 1 (DI1). In the
HAND/OFF mode, the speed reference and START command
are given through the control panel (operator keypad).
If process PI(D) is used, the feedback signal must be connected
to analog input 2 (AI2). By default, the setpoint is set from the
control panel, but it can also be changed to analog input 1.
Process PI(D) must be commissioned and adjusted with
parameters (Group 40: PROCESS PID SET 1) or using the PID
control assistant (recommended).
Return fan
1
Not available if PID is activated
2 Disable/enable with parameters 1601, 1608 and 1609
3
The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
1
Not available if PID is activated
2 Disable/enable with parameters 1601, 1608 and 1609
3
The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
5. Condenser
This application macro is for condenser and liquid cooler
applications where the fan speed is controlled according to the
signals received from the transducer. See the figure below.
When using a direct speed reference in the AUTO mode, the
speed reference must be connected to analog input 1 (AI1) and
the START command is given with digital input 1 (DI1). In the
HAND/OFF mode, the speed reference and START command
are given through the control panel (operator keypad).
If process PI(D) is used, the feedback signal must be connected
to analog input 2 (AI2). By default, the setpoint is set from the
control panel, but it can also be changed to analog input 1.
Process PI(D) must be commissioned and adjusted with
parameters (Group 40: PROCESS PID SET 1) or using the PID
control assistant (recommended).
Condenser
1
Not available if PID is activated
2 Disable/enable with parameters 1601, 1608 and 1609
3
The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
6. Booster pump
This application macro is for booster pump applications where
the pump speed is controlled according to the signal received
from the transducer. See the figure below.
When using a direct speed reference in the AUTO mode, the
speed reference must be connected to analog input 1 (AI1) and
the START command is given with digital input 1 (DI1). In the
HAND/OFF mode, the speed reference and START command
are given through the control panel (operator keypad).
If process PI(D) is used, the feedback signal must be connected
to analog input 2 (AI2). By default, the setpoint is set from the
control panel, but it can also be changed to analog input 1.
Process PI(D) must be commissioned and adjusted with
parameters (Group 40: PROCESS PID SET 1) or using the PID
control assistant (recommended).
Booster pump
1
Not available if PID is activated
2 Disable/enable with parameters 1601, 1608 and 1609
3
The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
7. Pump alternation
This application macro is intended for pump alternation
applications, usually used in booster stations in buildings. The
pressure in the network is adjusted by changing the speed of the
pump according to the signal received from the pressure
transducer and adding auxiliary pumps directly on-line when
needed. By default, this macro can use one auxiliary pump. To
use more auxiliary pumps, refer to parameter Group 81: PFA
CONTROL. See the figure below.
When process PI(D) is used in the AUTO mode, the feedback
signal must be connected to analog input 2 (AI2) and the START
command is given with digital input 1 (DI1). By default, the
setpoint is set from the control panel (operator keypad), but it
can also be given through the analog input 1. Process PI(D)
must be commissioned and adjusted with parameters (Group
40: PROCESS PID SET 1) or using the PID control assistant
(recommended).
Pump alternation
1
Disable/enable with parameter 1601
2 The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
8. Internal timer
This application macro is for applications where the motor is
started and stopped with a built-in timer. This macro has also a
boost function which operates the motor after digital input 3
(DI3) has been momentarily activated. An example of the timer
usage is shown below. For further information see chapter Real-
time clock and timed functions.
When using a direct speed reference in the AUTO mode, the
speed reference must be connected to analog input 1 (AI1) and
the START command is given with digital input 1 (DI1). In the
HAND/OFF mode, the speed reference and START command
are given through the control panel (operator keypad).
If process PI(D) is used, the feedback signal must be connected
to analog input 2 (AI2). By default, the setpoint is set from the
control panel, but it can also be changed to analog input 1.
Process PI(D) must be commissioned and adjusted with
parameters (Group 40: PROCESS PID SET 1) or using the PID
control assistant (recommended).
24:00
22:00
20:00
18:00
16:00
14:00 Time Time period 2 Time
period period
12:00 1 3
10:00
Time
08:00 period
06:00 4
04:00
02:00
00:00
Mon Tue Wed Thu Fri Sat Sun
Internal timer
1
Disable/enable with parameters 1601, 1608 and 1609
2 The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
1
Disable/enable with parameters 1601, 1608 and 1609
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
Floating point
1
Not available if PID is activated
2 Disable/enable with parameters 1601 and 1608
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
1
Disable/enable with parameters 1601, 1608 and 1609
2 The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
1
Not available if PID is activated
2 The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
E-bypass
1
Disable/enable with parameter 1601
2 The sensor needs to be powered. See the manufacturer’s instructions. A connection
example of a two-wire 24 VDC / 4…20 mA sensor is shown on page 116.
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
Hand control
Note: The drive starts only if possible protection functions (Run enable or Start enable 1 and
2) are activated from I/O or disabled with parameters.
X1 / control board
4…20 mA 5 AI2 Process actual value measurement,
P
I 6 AGND 0(4) … 20 mA, Rin = 100 ohm
…
X1 / control board
10 +24 V Auxiliary voltage output, non-isolated,
11 GND 24 VDC, 250 mA
Note: The timed functions work only when the control panel is
connected to the drive.
TIME PERIOD 1
2
3602 START TIME 1
3603 STOP TIME 1
3604 START DAY 1
3605 STOP DAY 1
TIME PERIOD 2
3606 START TIME 2 TIMER 1
3607 STOP TIME 2 3
3626 TIMER 1 SRC
3608 START DAY 2
3609 STOP DAY 2
TIMER 2
TIME PERIOD 3 3627 TIMER 2 SRC
3610 START TIME 3
3611 STOP TIME 3 TIMER 3
3612 START DAY 3
3628 TIMER 3 SRC
3613 STOP DAY 3
TIME PERIOD 4 TIMER 4
3614 START TIME 4 3629 TIMER 4 SRC
3615 STOP TIME 4
3616 START DAY 4
3617 STOP DAY 4 Start/Stop, opens dampers
according to period 1
BOOSTER
Activates PID during
3622 BOOST SEL set periods 2 and 3
3623 BOOST TIME
Changes PID setpoint according
to period 4 and boost
Activates boost
DI1…DI6
DI1(INV)…DI6(INV)
Note: Start and Run enable can be assigned to the same digital
input.
3. Creating a timer
Different time periods can be collected in a timer and connected
to parameters. The timer can act as the source of start/stop and
change direction commands, constant speed selection and relay
activation signals. Time periods can be in multiple timed
functions, but a parameter can only be connected to a single
timer. It is possible to create up to four timers.
To create a timer, follow these steps:
4. Connecting parameters
The parameter example 1001 EXT1 COMMANDS has to be
connected to the timer so that the timer acts as the source of
start/stop commands. A parameter can only be connected to
one timer.
To connect the parameter, follow these steps:
3 Scroll to group 12
CONSTANT SPEEDS and
press SEL.
22:00
Time period 4
20:00
18:00
Time period 2
16:00
12:00
Time period 3
10:00
08:00
Time period 1
06:00
00:00
Boost
The boost function operates the drive for a certain
predetermined time. The time is defined with parameters and
activated with a selected digital input. The boost time starts
running after the digital input has been activated momentarily.
Boost must be connected to the timers and selected when a
timer is created. Boost is typically used for amplified air
ventilation.
DI active
Serial communications
System overview
The drive can be connected to an external control system,
usually a fieldbus controller, either:
• via a plug-in fieldbus adapter (EXT FBA) module mounted in
expansion slot 2 of the drive. EXT FBAs must be ordered
separately. EXT FBAs include:
- PROFIBUS DP
- INTERBUS
- LonWorks
- CANopen
- DeviceNet
- Modbus Plus
- ControlNet
- Ethernet
or
• via the standard RS485 interface at terminals X1:28…32 on
the control board of the drive. The standard RS485 interface
provides the following embedded fieldbus (EFB) protocols:
- Modbus
- Metasys N2
- FLN
- BACnet.
For more information, refer to the Embedded Fieldbus (EFB)
Control Manual [3AFE68320658 (English)].
Both the plug-in fieldbus adapter (EXT FBA) module and the
embedded fieldbus (EFB) protocol are activated by means of
parameter 9802 COMM PROT SEL.
Fieldbus controller
Other
devices
Fieldbus
adapter
Slot 2
Standard serial
link RS485 Either a plug-in fieldbus adapter
X1:28…32 module or the standard serial RS485
interface can be used at a time.
Data flow
Process
Control word I/O
reference (cyclic)
Status word
Actual values
Service
messages
(Acyclic)
Parameter R/W requests/responses
1
2
6
3
4
P 1502/1508
P 1503/1509
1503 AO1 CONTENT MAX -
Sets the maximum content value
• Content is the parameter selected by parameter 1501.
• Maximum value refers to the maximum content value that will be
converted to an analog output.
1504 MINIMUM AO1 0.0…20.0 mA
Sets the minimum output current.
1505 MAXIMUM AO1 0.0…20.0 mA
Sets the maximum output current.
Where:
• C = Main Reference value
(= COMM for values 9, 10 and = AI1 for values 14…17)
• B = Correcting reference
(= AI1 for values 9, 10 and = AI2 for values 14…17).
Example: The figure 120
shows the reference 17 (/)
source curves for 100
value settings 9, 10,
and 14…17, where: 80
• C = 25%. 9, 14 (+)
60
• P 4012 SETPOINT
MIN = 0. 40 10, 15 (*)
• P 4013 SETPOINT
MAX = 0. 20
• B varies along the 16 (-)
horizontal axis. 0
0 100% B
Note that the word 'output' is used to describe data flow from the
fieldbus controller to the drive and the word 'input' is used to
describe data flow from the drive to the fieldbus controller. In
other words, the direction of flow (input or output) is seen from
the fieldbus controller point of view.
Typically, input word 1 and 2 contain the control word and speed
reference. The meaning of the remaining input words can be
freely selected by means of the parameters in Group 51: EXT
COMM MODULE. Refer to the fieldbus user's manual for
detailed instructions on the mapping of input words. The input
words are 16-bit integers that can be used to set a reference or
parameter value, or to activate digital and analog outputs.
Typically, output word 1 and 2 contain the status word and actual
speed or frequency. The meaning of the remaining output words
can be freely selected by means of the parameters in Group 51:
EXT COMM MODULE. Refer to the fieldbus user's manual for
detailed instructions on the mapping of output words. The output
words are 16-bit integers indicating actual signals and
parameter values. The scaling of the output words sent to the
fieldbus controller depends on the selected actual signal or drive
parameter; please refer to chapter Parameter listing and
descriptions.
Communication profiles
When communicating via the plug-in fieldbus adapter, the
ACH550 supports multiple profiles for control and status
information. The ACH550 detects automatically which
communication profile is used by the plug-in fieldbus adapter.
• ABB DRIVES (Vendor Specific) - The ABB Drives Profile
standardizes the control interface among ABB drives. This
profile is based on the PROFIBUS interface. It is discussed in
detail in section ABB Drives Profile below.
• GENERIC DRIVE (Drive Profile) - The Generic Drive Profile
provides the means to fulfil the drive profile for each fieldbus
type according to its international standard. Examples of
such drive profiles are:
- PROFIdrive for PROFIBUS,
- AC/DC Drive for DeviceNet,
- DRIVECOM for InterBus etc.
The Generic Drive Profile interface is discussed in detail in
section Generic Drive Profile below.
Control Word
Bit Name Value Comments
2 OFF3 CONTROL 1 Continue operation (OFF3 inactive).
0 Emergency stop, stop within time
defined by parameter 2208. Enter OFF3
ACTIVE, proceed to sWITCH-ON INHIBITED.
WARNING! Ensure that the motor and
driven machine can be stopped using
this stop mode.
3 INHIBIT_ 1 Enter OPERATION ENABLED (Note that
OPERATION also the Run enable signal must be
active. See parameter 1601 RUN ENABLE.
If parameter 1601 is set to COMM, this bit
also activates the Run enable signal.)
0 Inhibit operation. Enter OPERATION
INHIBITED.
Control Word
Bit Name Value Comments
10 REMOTE_CMD 1 Fieldbus control enabled.
0 Control Word < > 0 or Reference <> 0:
Retain last Control Word and Reference.
Control Word = 0 and Reference = 0.
Fieldbus control enabled.
Reference and deceleration/acceleration
ramp are locked.
11 EXT CTRL LOC 1 Select External Control Location EXT2.
Effective if parameter 1102 is set to
COMM.
12… Unused
15
0 OFF1 ACTIVE
0 No fault
4 OFF_2_STA 1 OFF2 INACTIVE
0 OFF2 ACTIVE
0
7 ALARM 1 Alarm is active.
0 No alarm
8 AT_SETPOINT 1 OPERATING. Actual value equals reference
value (= is within tolerance limits).
0 Actual value differs from reference value (= is
outside tolerance limits).
9 REMOTE 1 Drive control location: REMOTE (AUTO)
0 Drive control location: LOCAL (REM)
Status Word
Description (corresponds to states/boxes
Bit Name Value
in the state diagram)
10 ABOVE_LIMIT 1 The value of the supervised parameter
equals to or is greater than supervision high
limit. This bit remains '1' until the value of the
supervised parameter has dropped below the
supervision low limit. Refer to Group 32:
SUPERVISION.
0 The value of the first supervised parameter is
below supervision low limit. This bit remains
'0' until the value of the supervised parameter
exceeds the supervision high limit. Refer to
Group 32: SUPERVISION.
11 EXT CTRL LOC 1 External control location 2 (EXT2) selected
0 External control location 1 (EXT1) selected
12 EXT RUN 1 Run enable signal received
ENABLE
0 No Run enable signal received
13 Reserved
…
15
OFF3 OFF2
(SW Bit5=0) (SW Bit4=0) FAULT (SW Bit3=1)
ACTIVE ACTIVE
A C D NOT READY
(SW Bit0=0)
TO SWITCH ON
C D READY TO
(SW Bit1=1)
OPERATE
OPERATION
D (SW Bit2=1)
ENABLED
A
(CW Bit6=0) (CW Bit5=1)
RFG: ACCELERATOR
KEY ENABLED
State
CW = CONTROL WORD C
SW = STATUS WORD (CW Bit6=1)
Path described in the example
I = Param. 0104 CURRENT OPERATING (SW Bit8=1)
f = Param. 0103 OUTPUT FREQ
n = Speed D
RFG = Ramp Function Generator
*This state transition also occurs if the fault is reset from any other source (e.g. digital input).
Note: The setting of parameter 1104 REF1 MIN and 1107 REF2
MIN has no effect on the scaling of the references.
The value 20000 in case of REF1 and the value 10000 in case
of REF2 correspond to a reference value of 100% (see
Reference handling on page 158).
REF1 COMM COMM [%] + (AI [%] - 0,5 * REF1 MAX [%])
+AI1 Fieldbus reference
correction coefficient
100%
200%
100%
0%
AI1 Input
0 50% 100% signal
REF2 COMM COMM [%] + (AI [%] - 0,5 * REF2 MAX [%])
+AI1 Fieldbus reference
correction coefficient
100%
200%
100%
0%
0 50% 100% AI1 Input
signal
Fieldbus
ref. 1/2
-100% 100%
-163% 163%
–[Max. ref.]
-163% 163%
Fieldbus -100% 100%
ref. 1/2
–[Max. ref.]
-163%
Fieldbus -100%
Ref. 1/2
100%
163%
–[Max. ref.]
Reference
Reference Range Scaling Remarks
type
REF Fieldbus Speed -100% = -[par. 9908] Final reference
specific 0=0 limited by
+100 = [par. 9908] 1104/1105. Actual
motor speed
limited by 2001/
2002 [speed].
Frequency -100% = -[par. 9907] Final reference
0=0 limited by
+100 = [par. 9907] 1104/1105. Actual
motor speed
limited by 2007/
2008 [frequency].
Actual
Range Reference type Scaling
value
SPEED Fieldbus Speed -100% = -[par. 9908]
specific 0=0
+100 = [par. 9908]
Frequency -100% = -[par. 9907]
0=0
+100 = [par. 9907]
Fault handling
The ACH550 indicates all faults in clear text and fault number in
the control panel display. Refer to chapter Diagnostics and
maintenance. Additionally, a fault code is allocated to each fault
name shown in parameters 401, 412 and 413. The fieldbus-
specific fault code is indicated as a hexadecimal value coded
according to the DRIVECOM specification. Note that not all
fieldbuses support the fault code indication. The table below
defines the fault codes for each fault name.
Fault name in control panel Drive Fieldbus fault code
fault code
OVERCURRENT 1 2310h
DC OVERVOLT 2 3210h
DEV OVERTEMP 3 4210h
SHORT CIRC 4 2340h
DC UNDERVOLT 6 3220h
AI1 LOSS 7 8110h
AI2 LOSS 8 8110h
MOT OVERTEMP 9 4310h
PANEL LOSS 10 5300h
ID RUN FAIL 11 FF84h
MOTOR STALL 12 7121h
EXT FAULT 1 14 9000h
EXT FAULT 2 15 9001h
EARTH FAULT 16 2330h
UNDERLOAD 17 FF6Ah
THERM FAIL 18 5210h
Parameter groups
The parameters are grouped as follows:
• Group 99: START-UP DATA – Defines the data required to
set up the drive and enter motor information.
• Group 01: OPERATING DATA – Contains the operating data
including actual signals.
• Group 03: FB ACTUAL SIGNALS – Monitors fieldbus
communications.
• Group 04: FAULT HISTORY – Stores a recent fault history
reported by the drive.
• Group 10: START/STOP/DIR – Defines external sources for
commands that enable start, stop and direction changes.
Locks direction or enables direction control.
• Group 11: REFERENCE SELECT – Defines how the drive
selects between command sources.
• Group 12: CONSTANT SPEEDS – Defines a set of constant
speeds.
• Group 13: ANALOGUE INPUTS – Defines the limits and
filtering for analog inputs.
• Group 14: RELAY OUTPUTS – Defines the conditions which
activate relay outputs.
• Group 15: ANALOGUE OUTPUTS – Defines the drive’s
analog outputs.
• Group 16: SYSTEM CONTROLS – Defines system level
locks, Group 17: OVERRIDE – Defines override enabling/
disabling, override activation signal, override speed/
frequency and pass code.
• Group 20: LIMITS – Defines minimum and maximum limits
for driving the motor.
P 9905
Output
frequency
P 9907
RELAY 1 STATUS
RELAY 2 STATUS
RELAY 3 STATUS
Bit # 0305, FAULT WORD 1 0306, FAULT WORD 2 0307, FAULT WORD 3
0 OVERCURRENT UNDERLOAD EFB 1
1 DC OVERVOLT THERM FAIL EFB 2
2 DEV OVERTEMP OPEX LINK EFB 3
3 SHORT CIRC OPEX PWR INCOMPATIBLE SW
4 Reserved CURR MEAS Reserved
5 DC UNDERVOLT SUPPLY PHASE Reserved
6 AI1 LOSS Reserved Reserved
7 AI2 LOSS OVERSPEED Reserved
8 MOT OVERTEMP Reserved Reserved
9 PANEL LOSS DRIVE ID Reserved
10 ID RUN FAIL CONFIG FILE System Error
11 MOTOR STALL SERIAL 1 ERR System Error
12 CB OVERTEMP EFB CON FILE System Error
13 EXT FAULT 1 FORCE TRIP System Error
14 EXT FAULT 2 MOTOR PHASE System Error
15 EARTH FAULT OUTP WIRING Param. Setting Fault
REF1
Panel
REF1 P1101
REF1
Panel REF 2 P1106
0…17 P1107 REF2
PID 1 OUT P1108
REF 2 19 PANEL
Hand/Auto
Selection
HAND
AUTO
Panel REF 1 P1103
G12 P1104 P1102
DI Const
Speed P1105 EXT 1
AI
EXT1 EXT 2
Panel Ref 2
P1106
G12 P1106
DI Const 0…17 P1107
Speed
AI P1108
19
EXT2
P 1105
(MAX)
P 1104 Analog
(MIN) input signal
P 1301 or P 1302 or
P 1304 P 1305
Ext ref
P 1104
(MIN)
P 1105
(MAX)
Analog
100
63
Filtered signal
t
Time constant
1304 MINIMUM AI2 0…100%
Defines the minimum value of the analog input.
• See MINIMUM AI1 above.
P 1502/1508
P 1503/1509
1503 AO1 CONTENT MAX -
Sets the maximum content value
• Content is the parameter selected by parameter 1501.
• Maximum value refers to the maximum content value that will be
converted to an analog output.
1504 MINIMUM AO1 0.0…20.0 mA
Sets the minimum output current.
1505 MAXIMUM AO1 0.0…20.0 mA
Sets the maximum output current.
1506 FILTER AO1 0.0…10.0 s
Defines the filter time constant for AO1.
• The filtered signal reaches 63% of a step change within the time
specified.
• See the figure for parameter 1303.
1507 AO2 CONTENT 99…199
Defines the content for analog output AO2. See AO1 CONTENT above.
1508 AO2 CONTENT MIN -
Sets the minimum content value. See AO1CONTENT MIN above.
Drive started
START/STOP
COMMAND
(Group 10:
START/STOP/
START ENABLE
SIGNAL
(parameters
1608 &1609)
Relay energized
Relay
de-energized STARTED
RELAY STATUS
(Group 14: RE-
LAY OUTPUTS)
Damper open
Damper Damper
closed closed
DAMPER
STATUS
Damper Damper
opening closing
time time
RUN ENABLE
SIGNAL from the
damper end
switch when the
damper is fully
opened.
(parameter 1601)
MOTOR STATUS
Acceleration Drive coasts
time to stop
(par. 2202)
31 EFB 1
32 EFB 2
33 EFB 3
34 MOTOR PHASE
1001 PAR PFA REF NEG
1003 PAR AI SCALE
1004 PAR AO SCALE
1006 PAR EXT RO
1007 PAR FBUS
1008 PAR PFA MODE
P 2001
P 2007
Controller output
Controller
output = e = Error value
Kp * e
t
Kp * e
Kp * e e = Error value
TI
Δe Controller output
Kp * TD *
Ts Kp * e
Error value
Kp * e e = Error value
t
TI
No acceleration compensation
Acceleration compensation
%
Speed reference
Actual speed
52
46
23
18
fREF (Hz)
f1L f1H f2L f2H
18 23 46 52
2502 CRIT SPEED 1 LO 0…30000 rpm /
0…500 Hz
Sets the minimum limit for critical speed range 1.
• The value must be less than or equal to 2503 CRIT SPEED 1 HI.
• Units are rpm, unless 9904 MOTOR CTRL MODE = 3 (SCALAR: FREQ), in
which case units are Hz.
2503 CRIT SPEED 1 HI 0…30000 rpm /
0…500 Hz
Sets the maximum limit for critical speed range 1.
• The value must be greater than or equal to 2502 CRIT SPEED 1 LO.
• Units are rpm, unless 9904 MOTOR CTRL MODE = 3 (SCALAR: FREQ), in
which case units are Hz.
80
1
40 2
4 3
5
0
5 10 20 30 40 50
f (Hz)
380…480 V Units
PN (kW) 3 7.5 15 37 132
IR comp (V) 21 18 15 10 4
A
A = IR compensated
B = No compensation
P 2603
B f (Hz)
P 2604
8 kHz Drive
temperature
4 kHz
80 °C 90 °C 100 °C T
Temp. rise
100%
63%
t
}
P 3006
3007 MOT LOAD CURVE 50…150%
Sets the maximum allowable operating load of the motor.
• When set to 100%, the maximum allowable load is equal to the value
of Start-up Data parameter 9906 MOTOR NOM CURRENT.
• Adjust the load curve level if the ambient temperature differs from
nominal.
Output current (%) relative
to 9906 MOTOR NOM CURR
150
P 3007 100
P 3008 50
Frequency
P 3009
3008 ZERO SPEED LOAD 25…150%
Sets the maximum allowable current at zero speed.
• Value is relative to 9906 MOTOR NOM CURR.
Stall region
95%
User
limit
f
3011
STALL FREQ HI
60 2
50%
40 1 5
30%
20
4
f
0
ƒN 2.4 * ƒN
Trial time
Time
X X X
x = Automatic reset
HI (3203)
LO (3202)
t
Case A
Energized (1)
t
0
Case B
Energized (1)
t
0
LO > HI
Note: Case LO>HI represents a special hysteresis with two separate
supervision limits.
Value of supervised parameter Active limit
LO (3202)
HI (3203)
t
Case A
Energized (1)
t
0
Case B
Energized (1)
t
0
P 0137
P 0138
P 0139
P 3407
P 3406
Source
P3402 P 3403 value
One sensor
AI1
Motor
AGND
AO1
AGND
10 nF
Three sensors
AI1
Motor AGND
T T T
AO1
AGND
10 nF
Thermistor
relay
I/O board
DI
+24 VDC
T
Motor
Temperature Resistance
Normal 0 … 1.5 kohm
Excessive > 4 kohm
TIME PERIOD 1
3602 START TIME 1
3603 STOP TIME 1
3604 START DAY 1
3605 STOP DAY 1
TIME PERIOD 2
3606 START TIME 2 TIMER 1
3607 STOP TIME 2 3626 TIMER 1 SRC
3608 START DAY 2
3609 STOP DAY 2
TIMER 2
TIME PERIOD 3 3627 TIMER 2 SRC
3610 START TIME 3
3611 STOP TIME 3 TIMER 3
3612 START DAY 3
3628 TIMER 3 SRC
3613 STOP DAY 3
TIME PERIOD 4 TIMER 4
3614 START TIME 4 3629 TIMER 4 SRC
3615 STOP TIME 4
3616 START DAY 4
3617 STOP DAY 4
BOOSTER
3622 BOOST SEL
3623 BOOST TIME
Activates boost
DI1…DI6
DI1(INV)…DI6(INV)
20:30:00
17:00:00
15:00:00
13:00:00
12:00:00
10:30:00
09:00:00
Mon Tue Wed Thu Fri Sat Sun
Boost active
Activation DI
Boost time
P1101
P1106 Panel REF1 REF1
0…17
Panel REF2
AI 500% G40
P4016 Panel REF2 19
Current -500% PID1
Torque Hand/Auto
P4014 PID Act value Selection
Power
P4015 HAND
AI
P4017 AUTO
Current
Torque
Power
Panel REF 1 P1103
G12 P1102
DI P1104
Const P1105 EXT1
AI Speed
Comm REF 1 EXT2
B
D (P 4001 = 10)
C (P 4001 = 1)
P 4002
A = Error
B = Error value step
C = Controller output with Gain = 1
D = Controller output with Gain = 10
100%
0%
t
PID output
D-part of the controller output
Gain
P 4001
t
P 4003
Units (P4006)
Scale (P4007) +3276.7%
P 4009
P 4008
Internal scale (%)
0% 100%
-3276.8%
Where:
• C = Main Reference value
(= COMM for values 9, 10 and = AI1 for values 14…17)
• B = Correcting reference
(= AI1 for values 9, 10 and = AI2 for values 14…17).
Example: The figure 120
shows the reference 17 (/)
source curves for 100
value settings 9, 10,
and 14…17, where: 80
• C = 25%. 9, 14 (+)
60
• P 4012 SETPOINT
MIN = 0. 40 10, 15 (*)
• P 4013 SETPOINT
MAX = 0. 20
• B varies along the 16 (-)
horizontal axis. 0
0 100% B
ACT1 (%) A
P 4019
P 4018
P 1301 P 1302
Analog input signal
ACT1 (%) B
P 4018
P 4019
P 1301 P 1302
Analog input signal
t > P 4024
P 4023
t
B
P 4026
Setpoint
P 4025
t
Stop
Start
C
Setpoint
P 4025 }
4005 = 1
P 4025 }4005
D
=0
t
C
P 4025 P 4026
Setpoint
P 4025
D
t
P 4026
F
4026 WAKE-UP DELAY 0…60 s
Defines the wake-up delay – a deviation from the setpoint greater than
4025 WAKE-UP DEVIATION, for at least this time period, restarts the PID
controller.
• See 4023 PID SLEEP LEVEL above.
ACH550
Relay Logic
ACH550
The table below shows the ACH550 PFA motor assignments for some
typical settings in the Relay Output parameters (1401…1403 and
1410…1412), where the settings are either = 31 (PFA), or = X (anything
but 31), and where the Autochange function is disabled (8118
AUTOCHNG INTERV = 0).
Relay Logic
ACS550
• Initiates a change when the running time, since the last autochange,
reaches 8118 AUTOCHNG INTERV and PFA input is below limit 8119
AUTOCHNG LEVEL.
• Stops the speed regulated motor.
• Switches off the contactor of the speed regulated motor.
• Increments the starting order counter, to change the starting order for
the motors.
• Identifies the next motor in line to be the speed regulated motor.
• Switches off the above motor’s contactor if the motor was running.
Any other running motors are not interrupted.
• Switches on the contactor of the new speed regulated motor. The
autochange switchgear connects this motor to the ACH550 power
output.
• Delays motor start for the time 8122 PFA START DELAY.
• Starts the speed regulated motor.
• Identifies the next constant speed motor in the rotation.
• Switches the above motor on, but only if the new speed regulated
motor had been running (as a constant speed motor) – This step
keeps an equal number of motors running before and after
autochange.
• Continues with normal PFA operation.
P 8110
P 8109
P 8113
P 8112
fMIN
P 4014
A B C (%)
A = No auxiliary motors running
B = One auxiliary motor running
C = Two auxiliary motors running
• Use Regulator by-pass control only in special applications.
0 = NO – Disables Regulator by-pass control. The drive uses the normal
PFA reference 1106 REF2 SELECT.
1 = YES – Enables Regulator by-pass control.
• The process PID regulator is bypassed.
Actual value of PID is used as the PFA reference (input). Normally
EXT REF2 is used as the PFA reference.
• The drive uses the feedback signal defined by 4014 FBK SEL (or
4114) for the PFA frequency reference.
• The figure shows the relation between the control signal 4014 FBK
SEL (OR 4114) and the speed regulated motor’s frequency in a three-
motor system.
Example: In the diagram below, the pumping station’s outlet flow is
controlled by the measured inlet flow (A).
Mains 3~ 3 Contactors
3
3 ACH550 P1
P2 3
M
P3 3 3~
3 P1 Outlet pipe 1
A Cooling
Sewagewater
tank
tank M
3~
P2 Outlet pipe 2
Inlet pipe
M
3~
P3 Outlet pipe 3
A
B
P 8125 P 8124 t
Aux.
motor
1
t
0
• A = speed regulated motor accelerating using group 22 parameters
(2202 or 2205).
• B = speed regulated motor decelerating using group 22 parameters
(2203 or 2206).
• At aux. motor start, speed regulated motor decelerates using 8125
DEC IN AUX START.
• At aux. motor stop, speed regulated motor accelerates using 8124
ACC IN AUX STOP.
8125 DEC IN AUX START 0.0…1800 s
Sets the PFA deceleration time for a maximum-to-zero frequency ramp.
This PFA deceleration ramp:
• applies to the speed regulated motor when an auxiliary motor is
switched on.
• replaces the deceleration ramp defined in Group 22: ACCEL/DECEL.
• applies only until the output of the regulated motor decreases by an
amount equal to the output of the auxiliary motor. Then the
deceleration ramp defined in Group 22: ACCEL/DECEL applies.
0 = NOT SEL.
0.1…1800 = Activates this function using the value entered as the
deceleration time.
313
ACH550 User's Manual
CURRENT 0104 - - - - - -
TORQUE 0105 - - - - - -
POWER 0106 - - - - - -
DC BUS
VOLTAGE 0107 - - - - - -
OUTPUT
VOLTAGE 0109 - - - - - -
KWH
COUNTER (R) 0115 - - - - - -
APPL BLK
OUTPUT 0116 - - - - - -
AI1 0120 - - - - - -
AI2 0121 - - - - - -
RO 1-3
STATUS 0122 - - - - - -
314
ACH550 User's Manual
- - - - - - - - 0102
- - - - - - - - 0103
- - - - - - - - 0104
- - - - - - - - 0105
- - - - - - - - 0106
- - - - - - - - 0107
- - - - - - - - 0109
- - - - - - - - 0110
- - - - - - - - 0111
- - - - - - - - 0112
- - - - - - - - 0113
0h 0h 0h 0h 0h 0h 0h 0h 0114
- - - - - - - - 0115
- - - - - - - - 0116
- - - - - - - - 0118
- - - - - - - - 0119
- - - - - - - - 0120
- - - - - - - - 0121
- - - - - - - - 0122
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AO1 0124 - - - - - -
AO2 0125 - - - - - -
PID 1
OUTPUT 0126 - - - - - -
PID 2
OUTPUT 0127 - - - - - -
PID 1
SETPNT 0128 - - - - - -
PID 2
SETPNT 0129 - - - - - -
CB TEMP 0150 - - - - - -
FB CMD
3 FB ACTUAL WORD 1 0301 - - - - - -
SIGNALS FB CMD
WORD 2 0302 - - - - - -
FB STS
WORD 1 0303 - - - - - -
FB STS
WORD 2 0304 0 0 0 0 0 0
FAULT
WORD 1 0305 0 0 0 0 0 0
FAULT
WORD 2 0306 0 0 0 0 0 0
FAULT
WORD 3 0307 0 0 0 0 0 0
ALARM
WORD 1 0308 0 0 0 0 0 0
ALARM
WORD 2 0309 0 0 0 0 0 0
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- - - - - - - - 0123
- - - - - - - - 0124
- - - - - - - - 0125
- - - - - - - - 0126
- - - - - - - - 0127
- - - - - - - - 0128
- - - - - - - - 0129
- - - - - - - - 0130
- - - - - - - - 0131
- - - - - - - - 0132
- - - - - - - - 0133
0 0 0 0 0 0 0 0 0134
0 0 0 0 0 0 0 0 0135
0 0 0 0 0 0 0 0 0136
- - - - - - - - 0137
- - - - - - - - 0138
- - - - - - - - 0139
0 kh 0 kh 0 kh 0 kh 0 kh 0 kh 0 kh 0 kh 0140
- - - - - - - - 0141
0 0 0 0 0 0 0 0 0142
0 0 0 0 0 0 0 0 0143
0 0 0 0 0 0 0 0 0144
0 0 0 0 0 0 0 0 0145
0 0 0 0 0 0 0 0 0150
- - - - - - - - 0301
- - - - - - - - 0302
- - - - - - - - 0303
0 0 0 0 0 0 0 0 0304
0 0 0 0 0 0 0 0 0305
0 0 0 0 0 0 0 0 0306
0 0 0 0 0 0 0 0 0307
0 0 0 0 0 0 0 0 0308
0 0 0 0 0 0 0 0 0309
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REF2 SELECT 1106 PID1 OUT PID1 OUT PID1 OUT PID1 OUT PID1 OUT PID1 OUT
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0 0 0 0 0 0 0 0 0401
0 0 0 0 0 0 0 0 0402
0 0 0 0 0 0 0 0 0403
0 0 0 0 0 0 0 0 0404
0 0 0 0 0 0 0 0 0405
0 0 0 0 0 0 0 0 0406
0 0 0 0 0 0 0 0 0407
0 0 0 0 0 0 0 0 0408
0 0 0 0 0 0 0 0 0409
0 0 0 0 0 0 0 0 0410
0 0 0 0 0 0 0 0 0411
0 0 0 0 0 0 0 0 0412
0 0 0 0 0 0 0 0 0413
DI1 TIMER 1 DI1 DI1 DI1 DI1 DI1 NOT SEL 1001
DI1 TIMER 1 NOT SEL DI1 DI1 DI1 DI1 NOT SEL 1002
PID1 OUT PID1 OUT AI2 AI2 PID1 OUT PID1 OUT PID1 OUT AI2 1106
NOT SEL NOT SEL TIMER 1 DI3 NOT SEL DI4, 5 NOT SEL NOT SEL 1201
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13 ANALOGUE MINIMUN AI1 1301 20.0% 20.0% 20.0% 20.0% 20.0% 20.0%
INPUTS
MAXIMUM AI1 1302 100.0% 100.0% 100.0% 100.0% 100.0% 100.0%
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FAULT (-1) FAULT (-1) FAULT (-1) FAULT (-1) FAULT (-1) FAULT (-1) FAULT (-1) FAULT (-1) 1403
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 1410
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 1411
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 1412
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16 SYSTEM RUN ENABLE 1601 NOT SEL DI2 DI2 DI2 DI2 DI2
CONTROLS PARAMETER
LOCK 1602 OPEN OPEN OPEN OPEN OPEN OPEN
LOCAL LOCK 1606 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
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PID 1 FBK CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT 1507
DI2 DI2 DI2 DI2 DI2 NOT SEL D2 NOT SEL 1601
0 0 0 0 0 0 0 0 1603
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 1605
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 1606
NOT SEL DI4 DI4 DI4 DI4 NOT SEL NOT SEL NOT SEL 1608
NOT SEL DI5 DI5 NOT SEL DI5 NOT SEL NOT SEL NOT SEL 1609
NO NO NO NO NO NO NO NO 1610
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 1701
0 0 0 0 0 0 0 0 1704
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DC HOLD CTL 2104 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
DC CURR
REF 2106 30% 30% 30% 30% 30% 30%
DC BRAKE
TIME 2107 0.0 s 0.0 s 0.0 s 0.0 s 0.0 s 0.0 s
START
INHIBIT 2108 OFF OFF OFF OFF OFF OFF
EM STOP SEL 2109 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
TORQ BOOST
CURR 2110 100% 100% 100% 100% 100% 100%
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NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 2104
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 2109
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23 SPEED PROP GAIN 2301 10.0 10.0 10.0 10.0 10.0 10.0
CONTROL INTEGRATION
TIME 2302 2.50 s 2.50 s 2.50 s 2.50 s 2.50 s 2.50 s
DERIVATION
TIME 2303 0 ms 0 ms 0 ms 0 ms 0 ms 0 ms
ACC
COMPEN-
SATION 2304 0.00 s 0.00 s 0.00 s 0.00 s 0.00 s 0.00 s
AUTOTUNE
RUN 2305 OFF OFF OFF OFF OFF OFF
CRIT SPEED
25 CRITICAL SEL 2501 OFF OFF OFF OFF OFF OFF
SPEEDS CRIT SPEED 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz /
1 LO 2502 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm
CRIT SPEED 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz /
1 HI 2503 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm
CRIT SPEED 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz /
2 LO 2504 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm
CRIT SPEED 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz /
2 HI 2505 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm
CRIT SPEED 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz /
3 LO 2506 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm
CRIT SPEED 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz / 0 Hz /
3 HI 2507 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm
FLUX OPT
26 MOTOR ENABLE 2601 ON ON ON ON ON ON
CONTROLS FLUX
BRAKING 2602 OFF OFF OFF OFF OFF OFF
IR COMP
VOLT 2603 0V 0V 0V 0V 0V 0V
IR COMP
FREQ 2604 50% 50% 50% 50% 50% 50%
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NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 2201
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 2209
0 ms 0 ms 0 ms 0 ms 0 ms 0 ms 0 ms 0 ms 2303
ON ON ON ON ON ON ON ON 2601
0V 0V 0V 0V 0V 0V 0V 0V 2603
ON ON ON ON ON ON ON ON 2607
0% 0% 0% 0% 0% 0% 0% 0% 2608
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0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 2907
0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 0.0 MWh 2908
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3001
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3003
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3004
35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 3009
NOT SEL FAULT FAULT FAULT FAULT FAULT FAULT FAULT 3010
20 s 20 s 20 s 20 s 20 s 20 s 20 s 20 s 3012
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3013
20 s 20 s 20 s 20 s 20 s 20 s 20 s 20 s 3014
1 1 1 1 1 1 1 1 3015
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3018
1 1 1 1 1 1 1 1 3024
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5 5 5 5 5 5 5 5 3101
- - - - - - - - 3205
- - - - - - - - 3206
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
FREQ FREQ FREQ FREQ FREQ FREQ FREQ FREQ 3207
0 0 0 0 0 0 0 0 3302
0 0 0 0 0 0 0 0 3303
- - - - - - - - 3304
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9 9 9 9 9 9 9 9 3404
% % % % % % % % 3405
- - - - - - - - 3410
9 9 9 9 9 9 9 9 3411
A A A A A A A A 3412
- - - - - - - - 3414
AI1 AI1 TORQUE TORQUE AI1 AI1 AI1 NOT SEL 3415
9 9 9 9 9 9 9 9 3418
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BOOST SEL 3622 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
TIMER 1 SRC 3626 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
TIMER 2 SRC 3627 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
TIMER 3 SRC 3628 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
TIMER 4 SRC 3629 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
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NOT SEL DI1 DI1 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3601
NOT SEL DI3 DI3 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3622
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3627
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3628
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3629
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UNITS 4006 % % % % % %
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NO NO NO NO NO NO NO NO 4005
% % % % % % % % 4006
1 1 1 1 1 1 1 1 4007
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4015
0% 0% 0% 0% 0% 0% 0% 0% 4018
0% 0% 0% 0% 0% 0% 0% 0% 4020
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4022
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UNITS 4106 % % % % % %
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NO NO NO NO NO NO NO NO 4105
% % % % % % % % 4106
1 1 1 1 1 1 1 1 4107
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4115
0% 0% 0% 0% 0% 0% 0% 0% 4118
0% 0% 0% 0% 0% 0% 0% 0% 4120
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4122
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UNITS 4206 % % % % % %
ACTIVATE 4228 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
TRIM MODE 4230 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
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NO NO NO NO NO NO NO NO 4205
% % % % % % % % 4206
1 1 1 1 1 1 1 1 4207
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4215
0% 0% 0% 0% 0% 0% 0% 0% 4218
0% 0% 0% 0% 0% 0% 0% 0% 4220
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4228
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4230
PID2 REF PID2 REF PID2 REF PID2 REF PID2 REF PID2 REF PID2 REF PID2 REF 4232
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PARITY 5203 0 0 0 0 0 0
OK
MESSAGES 5204 - - - - - -
PARITY
ERRORS 5205 - - - - - -
FRAME
ERRORS 5206 - - - - - -
BUFFER
OVERRUNS 5207 - - - - - -
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0 0 0 0 0 0 0 0 5127
0 0 0 0 0 0 0 0 5128
0 0 0 0 0 0 0 0 5129
0 0 0 0 0 0 0 0 2130
0 0 0 0 0 0 0 0 5131
0 0 0 0 0 0 0 0 5132
0 0 0 0 0 0 0 0 5133
1 1 1 1 1 1 1 1 5201
9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 5202
0 0 0 0 0 0 0 0 5203
- - - - - - - - 5204
- - - - - - - - 5205
- - - - - - - - 5206
- - - - - - - - 5207
- - - - - - - - 5208
0 0 0 0 0 0 0 0 5301
1 1 1 1 1 1 1 1 5302
9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 5303
0 0 0 0 0 0 0 0 5304
0 0 0 0 0 0 0 0 5305
0 0 0 0 0 0 0 0 5306
0 0 0 0 0 0 0 0 5307
0 0 0 0 0 0 0 0 5308
0 0 0 0 0 0 0 0 5309
5310…
0 0 0 0 0 0 0 0 5320
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PFA ENABLE 8123 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
ACC IN AUX
STOP 8124 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
DEC IN AUX
START 8125 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
TIMED
AUTOCHNG 8126 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
MOTORS 8127 2 2 2 2 2 2
AUX START
ORDER 8128 1 1 1 1 1 1
98 OPTIONS COMM PROT
SEL 9802 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
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1 1 1 1 1 1 1 1 8117
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 8118
NO NO NO NO NO NO NO NO 8121
ACTIVE NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 8123
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 8124
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 8125
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 8126
2 2 2 2 2 2 2 2 8127
1 1 1 1 1 1 1 1 8128
NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 9802
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Diagnostics displays
The drive detects error situations and reports them using:
• green and red LED on the body of the drive
• status LED on the control panel (if a HVAC control panel is
attached to the drive)
• control panel display (if a HVAC control panel is attached to
the drive)
• Fault Word and Alarm Word parameter bits (parameters 0305
to 0309). See Group 03: FB ACTUAL SIGNALS.
The form of the display depends on the severity of the error. You
can specify the severity for many errors by directing the drive to:
• ignore the error situation
• report the situation as an alarm
• report the situation as a fault.
Red – faults
The drive signals that it has detected a severe error, or fault, by:
• enabling the red LED on the drive (LED is either steady or
flashing)
• showing the steady red status LED on the control panel (if
attached to the drive)
• setting an appropriate bit in a Fault Word parameter (0305 to
0307)
• overriding the control panel display with the display of a fault
code
• stopping the motor (if it was on).
The fault code on the control panel display is temporary.
Pressing any of the following keys removes the fault message:
MENU, ENTER, UP or DOWN key. The message reappears
after a few seconds if the control panel is not touched and the
fault is still active.
Correcting faults
The recommended corrective action for faults is:
1. Use the Fault listing table on page 350 to find and address
the root cause of the problem.
2. Reset the drive. See section Fault resetting on page 358.
Fault listing
1001 PAR PFA REF NEG Parameter values are inconsistent. Check
for the following:
• 2007 MINIMUM FREQ is negative, when
8123 PFA ENABLE is active.
1002 RESERVED Not used.
1003 PAR AI SCALE Parameter values are inconsistent. Check
for any of the following:
• 1301 MINIMUM AI1 > 1302 MAXIMUM AI1
• 1304 MINIMUM AI2 > 1305 MAXIMUM AI2.
1004 PAR AO SCALE Parameter values are inconsistent. Check
for any of the following:
• 1504 MINIMUM AO1 > 1505 MAXIMUM AO1
• 1510 MINIMUM AO2 > 1511 MAXIMUM AO2.
Fault resetting
The ACH550 can be configured to automatically reset certain
faults. Refer to parameter Group 31: AUTOMATIC RESET.
Red LED
To reset the drive for faults indicated by a red LED (on, not
flashing), correct the problem and do one of the following:
• From the control panel: press RESET.
• Turn the power off for 5 minutes.
Depending on the value of 1604, FAULT RESET SELECT, the
following could also be used to reset the drive:
• digital input
• serial communication.
When the fault has been corrected, the motor can be started.
History
For reference, the last three fault codes are stored into
parameters 0401, 0412 and 0413. For the most recent fault
(identified by parameter 0401), the drive stores additional data
(in parameters 0402…0411) to aid in troubleshooting a problem.
For example, parameter 0404 stores the motor speed at the time
of the fault.
To clear the fault history (all of Group 04: FAULT HISTORY
parameters), follow these steps:
1. In the control panel, Parameters mode, select parameter
0401.
2. Press EDIT.
3. Press the UP and DOWN keys simultaneously.
4. Press SAVE.
Correcting alarms
The recommended corrective action for alarms is:
• Determine if the alarm requires any corrective action (action
is not always required).
• Use Alarm listing below to find and address the root cause of
the problem.
Alarm listing
The following table lists the alarms by code number and
describes each.
Alarm
Display Description
code
2001 OVERCURRENT The current limiting controller is active. Check for
and correct:
• excessive motor load
• insufficient acceleration time (parameters 2202
ACCELER TIME 1 and 2205 ACCELER TIME 2)
• faulty motor, motor cables or connections.
2002 OVERVOLTAGE The overvoltage controller is active. Check for and
correct:
• static or transient overvoltages in the input
power supply
• insufficient deceleration time (parameters 2203
DECELER TIME 1 and 2206 DECELER TIME 2).
Alarm
Display Description
code
2003 UNDERVOLTAGE The undervoltage controller is active. Check for
and correct:
• undervoltage on mains.
2004 DIR LOCK The change in direction being attempted is not
allowed. Either:
• do not attempt to change the direction of motor
rotation, or
• change parameter 1003 DIRECTION to allow
direction change (if reverse operation is safe).
2005 IO COMM Fieldbus communication has timed out. Check for
and correct:
• fault setup (3018 COMM FAULT FUNC and 3019
COMM FAULT TIME)
• communication settings (Group 51: EXT COMM
MODULE or Group 53: EFB PROTOCOL as
appropriate)
• poor connections and/or noise on line.
2006 AI1 LOSS Analog input 1 is lost, or value is less than the
minimum setting. Check:
• input source and connections
• parameter that sets the minimum (3021)
• parameter that sets the Alarm/Fault operation
(3001).
2007 AI2 LOSS Analog input 2 is lost, or value is less than the
minimum setting. Check:
• input source and connections
• parameter that sets the minimum (3022)
• parameter that sets the Alarm/Fault operation
(3001).
Alarm
Display Description
code
2008 PANEL LOSS Panel communication is lost and either:
• the drive is in local control mode (the control
panel displays HAND), or
• the drive is in remote control mode (AUTO) and
parameterized to accept start/stop, direction or
reference from the control panel.
To correct check:
• communication lines and connections
• parameter 3002 PANEL COMM ERR
• parameters in Group 10: START/STOP/DIR and
Group 11: REFERENCE SELECT (if drive
operation is AUTO).
2009 DEVICE Drive heatsink is hot. This alarm warns that a
OVERTEMP DEVICE OVERTEMP fault may be near.
R1…R4: 100°C (212°F)
R5/R6: 110°C (230°F)
Check for and correct:
• fan failure
• obstructions in the air flow
• dirt or dust coating on the heat sink
• excessive ambient temperature
• excessive motor load.
2010 MOTOR TEMP Motor is hot, based on either the drive’s estimate or
on temperature feedback. This alarm warns that a
Motor Overload fault trip may be near.
• Check for overloaded motor.
• Adjust the parameters used for the estimate
(3005…3009).
• Check the temperature sensors and Group 35:
MOTOR TEMP MEAS parameters.
2011 UNDERLOAD Motor load is lower than expected. This alarm
warns that a Motor Underload fault trip may be
near. Check:
• motor and drive ratings match (motor is NOT
undersized for the drive)
• settings on parameters 3013 to 3015.
2012 MOTOR STALL Motor is operating in the stall region. This alarm
warns that a Motor Stall fault trip may be near.
Alarm
Display Description
code
2013 AUTORESET This alarm warns that the drive is about to perform
(note 1) an automatic fault reset, which may start the motor.
• To control automatic reset, use parameter
Group 31: AUTOMATIC RESET.
2014 AUTOCHANGE This alarm warns that the PFA autochange function
(note 1) is active.
• To control PFA, use parameter Group 81: PFA
CONTROL and see also application the Pump
alternation macro.
2015 PFA I LOCK This alarm warns that the PFA interlocks are
active, which means that the drive cannot start:
• any motor (when Autochange is used),
• the speed regulated motor (when Autochange is
not used).
2016 RESERVED Not used.
2017 OFF BUTTON This alarm warns that the OFF key has been
See pressed on the control panel when the local control
Note 1 lock is active.
• Disable the local control mode with parameter
1606 LOCAL LOCK and retry.
2018 PID SLEEP This alarm warns that the PID sleep function is
See active, which means that the motor could
Note 1 accelerate when the PID sleep function ends.
• To control PID sleep, use parameters
4022…4026 or 4122…4126.
2019 ID RUN Performing ID run.
2020 OVERRIDE Override mode activated.
2021 START ENABLE This alarm warns that the Start enable 1 signal is
1 MISSING missing.
• To control Start enable 1 function, use
parameter 1608.
To correct, check:
• digital input configuration
• communication settings.
Alarm
Display Description
code
2022 START ENABLE This alarm warns that the Start enable 2 signal is
2 MISSING missing.
• To control Start enable 2 function, use
parameter 1609.
To correct, check:
• digital input configuration
• communication settings.
2023 EMERGENCY Emergency stop activated.
STOP
2025 FIRST START Signals that the drive is performing a First Start
evaluation of motor characteristics. This is normal
the first time the motor is run after motor
parameters are entered or changed. See
parameter 9910 MOTOR ID RUN for a description of
motor models.
2026 INPUT PHASE The intermediate DC circuit DC voltage is
LOSS oscillating due to missing input power line phase or
blown fuse. The alarm is generated when the DC
voltage ripple exceeds 14% of the nominal DC
voltage.
• Check input power line fuses
• Check for input power supply imbalance.
Note 1. Even when the relay output is configured to indicate alarm conditions
(e.g. parameter 1401 RELAY OUTPUT 1 = 5 (ALARM) or 16 (FLT/ALARM), this alarm
is not indicated by a relay output.
Maintenance intervals
Heatsink
The heatsink fins accumulate dust from the cooling air. Since a
dusty sink is less efficient at cooling the drive, overtemperature
faults become more likely. In a “normal” environment (not dusty,
not clean), check the heatsink annually. In a dusty environment,
check more often.
Check the heatsink as follows (when necessary):
1. Remove power from the drive.
2. Remove the cooling fan (see Main fan replacement on page
365.
3. Blow clean compressed air (not humid) from bottom to top
and simultaneously use a vacuum cleaner at the air outlet to
trap the dust.
3
4
X0021
X0022
Capacitors
Reforming
The drive DC link capacitors need to be reformed (re-aged) if the
drive has been non-operational for more than one year. Without
reforming capacitors may be damaged when the drive starts to
operate. It is therefore recommended to reform the capacitors
once a year. See page 16 for how to check the date of
manufacture from the serial number shown on the drive labels.
For information on reforming the capacitors, refer to Guide for
Capacitor Reforming in ACS50/150/350/550 [3AFE68735190
(English)], available on the Internet (go to http://www.abb.com
and enter the code in the Search field).
Replacement
The drive intermediate circuit employs several electrolytic
capacitors. Capacitor life can be prolonged by lowering the
ambient temperature.
It is not possible to predict a capacitor failure. Capacitor failure is
usually followed by an input power fuse failure or a fault trip.
Contact ABB if capacitor failure is suspected. Replacements for
frame sizes R5 and R6 are available from ABB. Do not use other
than ABB specified spare parts.
Control panel
Cleaning
Use a soft damp cloth to clean the control panel. Avoid harsh
cleaners which could scratch the display window.
Battery
The battery keeps the clock operating in memory during power
interruptions.
The expected life for the battery is greater than ten years. To
remove the battery, use a coin to rotate the battery holder on the
back of the control panel. Replace the battery with type CR2032.
Technical data
Ratings
By type code, the tables below provide ratings for the ACH550
adjustable speed AC drive, including:
• IEC ratings
• NEMA ratings
• frame size
Abbreviated column headers are described in section Symbols
on page 376.
NEMA ratings
Frame
Type code Valid up to 40°C
size
I2N PN Max. current IMAX
ACH550-UH-
A HP A
Three-phase supply voltage, 380…480 V
02A4-4 2.4 1.0 3.1 R1
03A3-4 3.3 1.5 4.3 R1
04A1-4 4.1 2.0 5.9 R1
06A9-4 6.9 3.0 9.7 R1
08A8-4 8.8 5.0 12.4 R1
012A-4 11.9 7.5 15.8 R1
015A-4 15.4 10.0 21.4 R2
023A-4 23 15 27.7 R2
031A-4 31 20 41 R3
038A-4 38 25 56 R3
044A-4 44 30 68 R4
059A-4 59 40 79 R4
072A-4 72 50 106 R4
077A-4 77 60 117 R5
096A-4 96 75 139 R5
124A-4 124 100 173 R6
157A-4 157 125 223 R6
180A-4 180 150 281 R6
00467918.xls A.7
IMAX: Maximum output current allowed for 2 seconds every minute
Frame
Type code Valid up to 40°C
size
I2N PN Max. current IMAX
ACH550-01-
A kW A
Three-phase supply voltage, 208…240 V
04A6-2 4.6 0.75 6.3 R1
06A6-2 6.6 1.1 8.3 R1
07A5-2 7.5 1.5 11.9 R1
012A-2 11.8 2.2 13.5 R1
017A-2 16.7 4.0 21.2 R1
024A-2 24.2 5.5 30.1 R2
031A-2 30.8 7.5 43.6 R2
046A-2 46.2 11.0 55 R3
059A-2 59.4 15.0 83 R3
075A-2 74.8 18.5 107 R4
088A-2 88.0 22.0 135 R4
114A-2 114 30.0 158 R4
143A-2 143 37.0 205 R6
178A-2 178 45.0 270 R6
221A-2 221 55.0 320 R6
248A-2 248 75.0 346 R6
00467918.xls A.7
IMAX: Maximum output current allowed for 2 seconds every minute
NEMA ratings
Frame
Type code Valid up to 40°C
size
I2N PN Max. current IMAX
ACH550-UH-
A HP A
Three-phase supply voltage, 208…240 V
04A6-2 4.6 1.0 6.3 R1
06A6-2 6.6 1.5 8.3 R1
07A5-2 7.5 2.0 11.9 R1
012A-2 11.8 3.0 13.5 R1
017A-2 16.7 5.0 21.2 R1
024A-2 24.2 7.5 30.1 R2
031A-2 30.8 10.0 43.6 R2
046A-2 46.2 15.0 55 R3
059A-2 59.4 20.0 83 R3
075A-2 74.8 25.0 107 R4
088A-2 88.0 30.0 135 R4
114A-2 114 40.0 158 R4
143A-2 143 50.0 205 R6
178A-2 178 60.0 270 R6
221A-2 221 75.0 320 R6
248A-2 248 100 346 R6
00467918.xls A.7
IMAX: Maximum output current allowed for 2 seconds every minute
Symbols
Typical ratings:
Nominal rating (10% overload capability)
I2N continuous rms current. 10% overload is allowed for one
minute every ten minutes through the whole speed
range.
PN typical motor power. The kilowatt power ratings apply to
most IEC, 4-pole motors. The horsepower ratings apply
to most 4-pole NEMA motors.
1,1x IN
IN
1 minute 9 minutes 1 minute
Sizing
The current ratings are the same regardless of the supply
voltage within one voltage range. To achieve the rated motor
power given in the table, the rated current of the drive must be
higher than or equal to the rated motor current.
Derating
The load capacity (current and power) decreases if the
installation site altitude exceeds 1000 m (3300 ft), or if the
ambient temperature exceeds 40°C (104°F), or if 8 or 12 kHz
switching frequency (parameter 2606) is used.
Temperature derating
In the temperature range +40°C…50°C (+104°F…122°F), the
rated output current is decreased by 1% for every 1°C (1.8°F)
above 40°C (+104°F). The output current is calculated by
multiplying the current given in the rating table by the derating
factor.
Example: If the ambient temperature is 50°C (+122°F), the
derating factor is 100% - 1%/°C = 90% or 0.90.
The output current is then 0.90*I2N.
Altitude derating
In altitudes from 1000…4000 m (3300…13,200 ft) above sea
level, the derating is 1% for every 100 m (330 ft). If the
installation site is higher than 2000 m (6600 ft) above sea level,
please contact your local ABB distributor or office for further
information.
Single phase supply derating
For 208…240 volt series drives, a single phase supply can be
used. In that case, the derating is 50%.
Switching frequency derating
If the 8 kHz switching frequency (parameter 2606) is used,
derate PN and I2N to 80%.
If the 12 kHz switching frequency (parameter 2606) is used,
derate PN and I2N to 65%.
Fuses
Branch circuit protection must be provided by the end-user,
sized in accordance with the NEC and local codes.
Recommendations for fuses for short-circuit protection on the
mains cable are below.
Fuses, 380…480 volt drives
IEC NEC
Based on: Based on:
• EN 60204-1 and IEC 60364-5-2/2001 • NEC Table 310-16 for copper
• PVC insulation wires
• 30°C (86°F) ambient temperature • 90°C (194°F) wire insulation
• 70°C (158°F) surface temperature • 40°C (104°F) ambient
temperature
• cables with concentric copper shield
• not more than three current-
• not more than nine cables laid on cable carrying conductors in
ladder side by side. raceway or cable, or earth
(directly buried)
• copper cables with
concentric copper shield.
Max Cu Max Al cable Max load Cu wire size
load cable load current
current current
A mm2 A mm2 A AWG/kcmil
14 3x1.5 61 3x25 22.8 14
20 3x2.5 75 3x35 27.3 12
27 3x4 91 3x50 36.4 10
34 3x6 117 3x70 50.1 8
47 3x10 143 3x95 68.3 6
62 3x16 165 3x120 86.5 4
79 3x25 191 3x150 100 3
98 3x35 218 3x185 118 2
119 3x50 257 3x240 137 1
153 3x70 274 3x 155 1/0
(3x50)
IEC NEC
Based on: Based on:
• EN 60204-1 and IEC 60364-5-2/2001 • NEC Table 310-16 for copper
• PVC insulation wires
• 30°C (86°F) ambient temperature • 90°C (194°F) wire insulation
• 70°C (158°F) surface temperature • 40°C (104°F) ambient
temperature
• cables with concentric copper shield
• not more than three current-
• not more than nine cables laid on cable carrying conductors in
ladder side by side. raceway or cable, or earth
(directly buried)
• copper cables with
concentric copper shield.
Max Cu Max Al cable Max load Cu wire size
load cable load current
current current
A mm2 A mm2 A AWG/kcmil
186 3x95 285 2x 178 2/0
(3x95)
215 3x120 205 3/0
249 3x150 237 4/0
284 3x185 264 250 MCM or
2x1
291 300 MCM or
2 x 1/0
319 350 MCM or
2 x 2/0
Cable terminals
Mains and motor cable maximum sizes (per phase) accepted at
the cable terminals, and the tightening torques are listed in the
following table.
Motor connection
Control connections
Hardware description
X1 Hardware description
1 SCR Terminal for signal cable screen (connected internally to
chassis ground).
2 AI1 Analog input channel 1, programmable.
Default2 = frequency reference. Resolution 0.1%,
accuracy ±1%.
Two different DIP switch types can be used.
J1: AI1 OFF: 0…10 V (Ri = 312 kohm)
ON
ON
1
J1: AI1 ON: 0…20 mA (Ri = 100 ohm)
ON
ON
1
Analog I/O
ON
2
J1: AI2 ON: 0…20 mA (Ri = 100 ohm)
ON
ON
X1 Hardware description
10 +24V Auxiliary voltage output 24 VDC / 250 mA (reference to
GND). Short circuit protected.
11 GND Auxiliary voltage output common (connected internally as
floating).
12 DCOM Digital input common. To activate a digital input, there
must be ≥+10 V (or ≤-10 V) between the input and
Digital inputs1
Note: For safety reasons the fault relay signals a “fault” when
the ACH550 is powered down.
Note: For safety reasons the fault relay signals a “fault” when
the ACH550 is powered down.
You can wire the digital input terminals in either a PNP or NPN
configuration.
PNP connection (source) NPN connection (sink)
X1 X1
10 +24V 10 +24V
11 GND 11 GND
12 DCOM 12 DCOM
13 DI1 13 DI1
14 DI2 14 DI2
15 DI3 15 DI3
16 DI4 16 DI4
17 DI5 17 DI5
18 DI6 18 DI6
Communications
Terminals 28…32 are for RS485 modbus communications. Use
shielded cables.
X1 Identification Hardware description1
28 Screen RS485 Multidrop application
Other Modbus devices
29 B 28 SCR
SCR
30 A 29 B
B
A 30 A
31 AGND
GND 31 AGND
32 Screen 32 SCR
B
A
GND
SCR RS485 interface
J2 J5 J2 J5
ON ON
ON ON
off position on position
Bus termination
1
For functional descriptions, see chapters Application macros and
wiring and Parameter listing and descriptions.
Efficiency
Approximately 98% at nominal power level.
Cooling
Cooling specifications
Method Internal fan, flow direction from
bottom to top
Free space around the • 200 mm (8 in) above and
unit below the unit
• 0 mm (0 in) along each side
of the unit
Mounting dimensions
W1
W2
See detail A
H1
a
c
See detail B b d
Detail A Detail B X0032
IP54 / UL Type 12 and IP21 / UL Type 1 – Dimensions for each frame size
R1 R2 R3 R4 R5 R6
Ref.
mm in mm in mm in mm in mm in mm in
W1* 98.0 3.9 98.0 3.9 160 6.3 160 6.3 238 9.4 263 10.4
W2* -- -- -- -- 98.0 3.9 98.0 3.9 -- -- -- --
H1* 318 12.5 418 16.4 473 18.6 578 22.8 588 23.2 675 26.6
a 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
b 10.0 0.4 10.0 0.4 13.0 0.5 13.0 0.5 14.0 0.55 14.0 0.55
c 5.5 0.2 5.5 0.2 8.0 0.3 8.0 0.3 8.5 0.3 8.5 0.3
d 5.5 0.2 5.5 0.2 6.5 0.25 6.5 025 6.5 0.25 9.0 0.35
* Center-to-center dimension
mm in
Height 100 3.9
Width 70 2.8
Depth 20 0.8
Ambient conditions
The following table lists the ACH550 environmental
requirements.
Materials
Material specifications
Drive • PC/ABS 2.5 mm, color NCS 1502-Y or NCS 7000-N
enclosure • Hot-dip zinc coated steel sheet 1.5…2 mm,
thickness of coating 20 micrometers. If the surface is
painted, the total thickness of the coating (zinc and
paint) is 80…100 micrometers.
• Cast aluminum AlSi
• Extruded aluminum AlSi
Package Corrugated board (drives and option modules),
expanded polystyrene. Plastic covering of the
package: PE-LD, bands PP or steel.
Disposal The drive contains raw materials that should be
recycled to preserve energy and natural
resources. The package materials are
environmentally compatible and recyclable. All
metal parts can be recycled. The plastic parts can
either be recycled or burned under controlled
circumstances, according to local regulations.
Most recyclable parts are marked with recycling
marks.
If recycling is not feasible, all parts excluding
electrolytic capacitors and printed circuit boards
can be landfilled. The DC capacitors contain
electrolyte and the printed circuit boards contain
lead, both of which will be classified as hazardous
waste within the EU. They must be removed and
handled according to local regulations.
For further information on environmental aspects
and more detailed recycling instructions, please
contact your local ABB distributor.
Applicable standards
The drive complies with the following standards:
Applicable standards
EN 50178 (1997) Electronic requirement for use in power
installations.
IEC/EN 61800-5-1 Electrical, thermal and functional safety
(2003) requirements for adjustable frequency
a.c. power drives
IEC/EN 60204-1 Safety of machinery. Electrical
(1997) + equipment of machines. Part 1: General
Amendment A1 requirements. Provisions for compliance:
(1999) The final assembler of the machine is
responsible for installing:
• an emergency-stop device
• a supply disconnecting device.
IEC/EN 60529 Degrees of protection provided by
(1991) enclosures (IP code)
IEC 60664-1 Insulation coordination for equipment
(1992) within low-voltage systems. Part 1:
Principles, requirements and tests
IEC/EN 61800-3 Adjustable speed electrical power drive
(2004) systems. Part 3: EMC requirements and
specific test methods
IEC/EN 61000-3-12 EMC standard limiting harmonic currents
produced by equipment connected to
public low-voltage systems
UL 508C UL Standard for Safety, Power
Conversion Equipment, third edition
CE marking
A CE mark is attached to the drive to verify that the drive follows
the provisions of the European Low Voltage and EMC Directives
(Directive 73/23/EEC, as amended by 93/68/EEC, and Directive
89/336/EEC, as amended by 93/68/EEC).
C-Tick marking
The ACH550 carries C-Tick marking.
C-Tick marking is required in Australia and New Zealand. A
C-Tick mark is attached to the drive to verify compliance with the
relevant standard (IEC 61800-3 (2004) – Adjustable speed
electrical power drive systems – Part 3: EMC product standard
including specific test methods), mandated by the Trans-Tasman
Electromagnetic Compatibility Scheme.
The Trans-Tasman Electromagnetic Compatibility Scheme
(EMCS) was introduced by the Australian Communication
Authority (ACA) and the Radio Spectrum Management Group
(RSM) of the New Zealand Ministry of Economic Development
(NZMED) in November 2001. The aim of the scheme is to
protect the radio frequency spectrum by introducing technical
limits for emission from electrical/electronic products.
UL marking
The ACH550 is suitable for use on a circuit capable of delivering
not more than 65,000 RMS symmetrical amperes, 480 V
maximum. The ACH550 has an electronic motor protection
feature that complies with the requirements of UL 508C. When
this feature is selected and properly adjusted, additional
overload protection is not required unless more than one motor
is connected to the drive or unless additional protection is
required by applicable safety regulations. See parameters 3005
(MOT THERM PROT) and 3006 (MOT THERM RATE).
The drives are to be used in a controlled environment. See
section Ambient conditions on page 409 for specific limits.
Note: For open type enclosures, i.e. drives without the conduit
box and/or cover for IP21 / UL Type 1 drives, or without the
conduit plate and/or top cover for IP54 / UL Type 12 drives, the
Contact information
Albania (Tirana) Canada (Montreal)
Tel: +355 4 234 368 Tel: +1 514 215 3006
Tel: +355 4 363 854 Fax: +1 514 332 0609
Fax: +355 4 363 854
Algeria Chile (Santiago)
Tel: +212 2224 6168 Tel: +56 2 471 4391
Fax: +212 2224 6171 Fax: +56 2 471 4399
Index
A
acceleration
/deceleration, parameter group . . . . . . . . . . . . . . . . . . . 222
at aux. stop (PFA), parameter . . . . . . . . . . . . . . . . . . . . 310
compensation, parameter . . . . . . . . . . . . . . . . . . . . . . . . 228
ramp select, parameter. . . . . . . . . . . . . . . . . . . . . . . . . . 222
ramp shape, parameter . . . . . . . . . . . . . . . . . . . . . . . . . 223
ramp time (PFA), parameter . . . . . . . . . . . . . . . . . . . . . . 310
ramp zero select, parameter. . . . . . . . . . . . . . . . . . . . . . 224
time, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
activate (external PID), parameter . . . . . . . . . . . . . . . . . . . . 280
actual input (PID), parameters . . . . . . . . . . . . . . . . . . . . . . . 274
actual max. (PID), parameters . . . . . . . . . . . . . . . . . . . . . . . 275
actual min. (PID), parameters . . . . . . . . . . . . . . . . . . . . . . . . 275
actual signals, parameter group . . . . . . . . . . . . . . . . . . . . . . 175
ai loss
alarm codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
air flow
208...240 volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
380...480 volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
alarm
codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
correcting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
words, data parameters . . . . . . . . . . . . . . . . . . . . . . . . . 178
ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
analog I/O
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
spec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
analog input
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
data parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
fault limit, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
filter, parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
less than min. auto. reset, parameter . . . . . . . . . . . . . . . 244
less than min., fault parameter . . . . . . . . . . . . . . . . . . . . 236
loss, alarm codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
loss, fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
maximum, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 195
minimum, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
ref. correction formula. . . . . . . . . . . . . . . . . . . . . . . . . . . 188
analog output
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
content max., parameters . . . . . . . . . . . . . . . . . . . . 141, 203
Index 421
ACH550 User's Manual
B
backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
battery
replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
422 Index
ACH550 User's Manual
C
cable terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
cable, control panel (operator keypad) . . . . . . . . . . . . . . . . . . 35
cables
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 49, 53
input power (mains) . . . . . . . . . . . . . . . . . . 46, 50, 378, 381
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 46, 50, 385
cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
capacitors
maintenance intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . 364
reforming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
category
C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
CB
see control board
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
changed parameters mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
clock set mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
comm
config file CPI firmware revision, parameter . . . . . . 135, 282
config file id revision, parameter . . . . . . . . . . . . . . . 135, 282
config file revision, parameter. . . . . . . . . . . . . . . . . 135, 282
fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
fault function, parameter . . . . . . . . . . . . . . . . . . . . . 144, 242
fault time, parameter. . . . . . . . . . . . . . . . . . . . . . . . 144, 242
fieldbus CPI firmware revision, parameter . . . . . . . 136, 283
fieldbus module’s appl. program rev., parameter . . 136, 283
fieldbus parameter refresh, parameter . . . . . . . . . . 135, 282
fieldbus parameters . . . . . . . . . . . . . . . . . . . . . . . . 135, 282
fieldbus status, parameter . . . . . . . . . . . . . . . . . . . 136, 283
fieldbus type, parameter . . . . . . . . . . . . . . . . . . . . . 135, 282
profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148, 160
protocol select, parameter . . . . . . . . . . . . . . . . . . . 134, 312
relay output word, data parameter . . . . . . . . . . . . . . . . . 173
Index 423
ACH550 User's Manual
424 Index
ACH550 User's Manual
cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
fan maintenance trigger, parameter . . . . . . . . . . . . . . . . 235
fan run time (counter), parameter . . . . . . . . . . . . . . . . . . 235
fan run time trigger, parameter . . . . . . . . . . . . . . . . . . . . 235
cooling tower fan application macro . . . . . . . . . . . . . . . . . . . . 94
corner grounded TN system . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
correction source (PID), parameter. . . . . . . . . . . . . . . . . . . . 281
counter
cooling fan run time, parameter . . . . . . . . . . . . . . . . . . . 235
drive power consumption, parameter . . . . . . . . . . . . . . . 235
drive run time, parameter . . . . . . . . . . . . . . . . . . . . . . . . 235
motor revolutions, parameter . . . . . . . . . . . . . . . . . . . . . 235
CRC errors (count), parameter . . . . . . . . . . . . . . . . . . . . . . . 285
critical speeds (avoiding)
high, parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
low, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
select, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
current
at fault, history parameter . . . . . . . . . . . . . . . . . . . . . . . . 179
data parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
max. limit, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
measurement, fault code . . . . . . . . . . . . . . . . . . . . . . . . 353
D
DC
brake time, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 220
bus voltage, data parameter . . . . . . . . . . . . . . . . . . . . . . 170
current braking selection, parameter . . . . . . . . . . . . . . . 220
current ref., parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 220
magnetizing time, parameter . . . . . . . . . . . . . . . . . . . . . 220
overvoltage, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . 350
undervoltage, fault code . . . . . . . . . . . . . . . . . . . . . . . . . 350
deceleration
at aux. start (PFA), parameter . . . . . . . . . . . . . . . . . . . . 310
emergency time, parameter . . . . . . . . . . . . . . . . . . . . . . 223
parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
ramp select, parameter. . . . . . . . . . . . . . . . . . . . . . . . . . 222
ramp shape, parameter . . . . . . . . . . . . . . . . . . . . . . . . . 223
ramp time (PFA), parameter . . . . . . . . . . . . . . . . . . . . . . 310
ramp zero select, parameter. . . . . . . . . . . . . . . . . . . . . . 224
time, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
default factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
degree of protection (IP code). . . . . . . . . . . . . . . . . . . . . . . . . 22
derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
derivation time (PID), parameter . . . . . . . . . . . . . . . . . . . . . . 269
derivation time, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 227
device overtemperature
Index 425
ACH550 User's Manual
426 Index
ACH550 User's Manual
E
earth fault
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
e-bypass application macro . . . . . . . . . . . . . . . . . . . . . . . . . 112
EFB (embedded fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
baud rate, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
config file, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
control profile, parameter . . . . . . . . . . . . . . . . . . . . . . . . 286
CRC errors (count), parameter . . . . . . . . . . . . . . . . . . . . 287
fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
OK messages (count), parameter . . . . . . . . . . . . . . . . . 286
parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287, 288
parity, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
protocol id, parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . 286
protocol, parameter group . . . . . . . . . . . . . . . . . . . . . . . 286
station id, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
status, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
UART errors (count), parameter . . . . . . . . . . . . . . . . . . . 287
efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
ELV (extra low voltage) . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 54
embedded field bus
see EFB
EMC
considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 44, 45
limits for motor cable length . . . . . . . . . . . . . . . . . . . . . . 385
product standard (IEC/EN 61800-3) compliance . . . . . . 413
emergency
deceleration time, parameter . . . . . . . . . . . . . . . . . . . . . 223
stop select, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 221
stop, alarm code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
enclosure (IP code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
error value inversion (PID), parameter . . . . . . . . . . . . . . . . . 270
EXT FBA, plug-in fieldbus adapter . . . . . . . . . . . . . . . . . . . . 130
external
comm module, parameter group . . . . . . . . . . . . . . . . . . 282
commands selection, parameters. . . . . . . . . . . . . . 137, 181
control selection, parameter . . . . . . . . . . . . . . . . . . 137, 185
fault
automatic reset, parameter . . . . . . . . . . . . . . . . . . . 244
fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
reference, data parameter . . . . . . . . . . . . . . . . . . . . . . . 170
F
fan
Index 427
ACH550 User's Manual
428 Index
ACH550 User's Manual
frame size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
frequency
at fault, history parameter . . . . . . . . . . . . . . . . . . . . . . . . 179
max. limit, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
min. limit, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
switching, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
fuses
input power (mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
208...240 volt drives . . . . . . . . . . . . . . . . . . . . . . . . . 380
380...480 volt drives . . . . . . . . . . . . . . . . . . . . . . . . . 379
G
gain (PID), parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
H
hand control
see HAND mode
hand control application macro . . . . . . . . . . . . . . . . . . . . . . . 114
HAND mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 67
hardware description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
heatsink
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
maintenance interval . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HVAC default application macro . . . . . . . . . . . . . . . . . . . . . . . 88
I
I/O settings mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
id run
alarm code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
fail, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
identification
drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
incompatible sw, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . 354
information, parameter group . . . . . . . . . . . . . . . . . . . . . . . . 248
input phase loss, alarm code . . . . . . . . . . . . . . . . . . . . . . . . 363
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
preparing for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
see also mounting
integration time (PID), parameter . . . . . . . . . . . . . . . . . . . . . 268
integration time, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 226
interlock function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
interlocks, parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
internal setpoint (PID), parameter . . . . . . . . . . . . . . . . . . . . . 272
Index 429
ACH550 User's Manual
K
keypad
reference select, parameter . . . . . . . . . . . . . . . . . . . . . . 184
see also control panel
kWh counter, data parameter . . . . . . . . . . . . . . . . . . . . . . . . 171
L
labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
language, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 348
green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348, 358
lifting the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
limits, parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
load package version, parameter . . . . . . . . . . . . . . . . . . . . . 248
local control
see HAND mode
local control (HAND mode) lock, parameter . . . . . . . . . . . . . 208
low frequency (PFA), parameters . . . . . . . . . . . . . . . . . . . . . 292
M
macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
booster pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
cooling tower fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
dual setpoint PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
dual setpoint PID with constant speeds . . . . . . . . . . . . . 110
e-bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
floating point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
HVAC default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
internal timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
internal timer with constant speeds . . . . . . . . . . . . . . . . 104
powered roof ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . 104
pump alternation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
return fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
supply fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
430 Index
ACH550 User's Manual
battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
internal enclosure fan . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
main fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
triggers, parameter group . . . . . . . . . . . . . . . . . . . . . . . . 235
manual compatibility
with control panel (operator keypad) . . . . . . . . . . . . . . . . 61
with drive firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
maximum
frequency, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
torque limit, parameters . . . . . . . . . . . . . . . . . . . . . . . . . 218
torque select, parameter. . . . . . . . . . . . . . . . . . . . . . . . . 217
minimum
frequency, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
torque limit, parameters . . . . . . . . . . . . . . . . . . . . . . . . . 218
torque select, parameter. . . . . . . . . . . . . . . . . . . . . . . . . 217
mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
changed parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
clock set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
drive parameter backup . . . . . . . . . . . . . . . . . . . . . . . . . . 74
fault logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
I/O settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
standard display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
start-up assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
motor
aux. start delay (PFA), parameter . . . . . . . . . . . . . . . . . 293
aux. stop delay (PFA), parameter. . . . . . . . . . . . . . . . . . 293
compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
control mode, parameter . . . . . . . . . . . . . . . . . . . . . . . . 167
id run, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
load curve break point frequency . . . . . . . . . . . . . . . . . . 239
load curve max., fault parameter . . . . . . . . . . . . . . . . . . 238
load curve zero speed load . . . . . . . . . . . . . . . . . . . . . . 238
maintenance trigger, parameter . . . . . . . . . . . . . . . . . . . 235
nominal current, parameter . . . . . . . . . . . . . . . . . . . . . . 168
nominal frequency, parameter . . . . . . . . . . . . . . . . . . . . 168
nominal power, parameter . . . . . . . . . . . . . . . . . . . . . . . 168
nominal speed, parameter . . . . . . . . . . . . . . . . . . . . . . . 168
nominal voltage, parameter . . . . . . . . . . . . . . . . . . . . . . 168
number of aux., parameter . . . . . . . . . . . . . . . . . . . . . . . 294
overtemperature, alarm code . . . . . . . . . . . . . . . . . . . . . 361
overtemperature, fault code . . . . . . . . . . . . . . . . . . . . . . 351
phase, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
revolution (counter), parameter . . . . . . . . . . . . . . . . . . . 235
Index 431
ACH550 User's Manual
N
noise smoothing, parameter . . . . . . . . . . . . . . . . . . . . . . . . . 234
NPN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
O
off button, alarm code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
offset (PID), parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
OK messages (count), parameter . . . . . . . . . . . . . . . . . . . . . 284
operating data, parameter group. . . . . . . . . . . . . . . . . . . . . . 170
operating drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
operator keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
see control panel
OPEX
link, fault code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
power, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
432 Index
ACH550 User's Manual
P
package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
panel
display variables, parameter group . . . . . . . . . . . . . . . . 249
see also control panel
panel loss
alarm code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
parameter
analog input scale, fault code . . . . . . . . . . . . . . . . . . . . . 355
analog output scale, fault code . . . . . . . . . . . . . . . . . . . . 355
change lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
external relay output, fault code . . . . . . . . . . . . . . . . . . . 356
fieldbus miss, fault code . . . . . . . . . . . . . . . . . . . . . . . . . 356
groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
hz rpm, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
override, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
PCU 1 (power control unit), fault code . . . . . . . . . . . . . . 356
PCU 2 (power control unit), fault code . . . . . . . . . . . . . . 356
PFA and override, fault code . . . . . . . . . . . . . . . . . . . . . 356
PFA IO, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
PFA mode, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
PFA ref. neg., fault code . . . . . . . . . . . . . . . . . . . . . . . . . 355
save changes, parameter . . . . . . . . . . . . . . . . . . . . 143, 208
sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
parameters
complete list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
list and descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
parity (RS-232), parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 284
parity errors (count), parameter . . . . . . . . . . . . . . . . . . . . . . 284
Index 433
ACH550 User's Manual
patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
PE earth
earth fault, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
PELV (protective extra low voltage) . . . . . . . . . . . . . . . . . . . 390
PFA
acceleration time, parameter . . . . . . . . . . . . . . . . . . . . . 310
aux. motor start delay, parameter. . . . . . . . . . . . . . . . . . 293
aux. motor stop delay, parameter . . . . . . . . . . . . . . . . . . 293
aux. start order, parameter . . . . . . . . . . . . . . . . . . . . . . . 311
control, parameter group . . . . . . . . . . . . . . . . . . . . . . . . 289
deceleration time, parameter . . . . . . . . . . . . . . . . . . . . . 310
enable, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
interlock, alarm code . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
low frequency, parameters . . . . . . . . . . . . . . . . . . . . . . . 292
motors, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
number of aux. motors, parameter . . . . . . . . . . . . . . . . . 294
reference step, parameters . . . . . . . . . . . . . . . . . . . . . . 290
start delay, parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . 308
start frequency, parameters . . . . . . . . . . . . . . . . . . . . . . 291
PID
0% (actual signal), parameter. . . . . . . . . . . . . . . . . . . . . 270
100% (actual signal), parameter. . . . . . . . . . . . . . . . . . . 271
actual input select, parameters. . . . . . . . . . . . . . . . . . . . 274
actual value max., parameters . . . . . . . . . . . . . . . . . . . . 275
actual value min., parameters . . . . . . . . . . . . . . . . . . . . 275
adjustment procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 267
controllers, overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
correction source, parameter . . . . . . . . . . . . . . . . . . . . . 281
decimal point (actual signal), parameter. . . . . . . . . . . . . 270
derivation filter, parameter . . . . . . . . . . . . . . . . . . . . . . . 269
derivation time, parameter . . . . . . . . . . . . . . . . . . . . . . . 269
deviation, data parameter. . . . . . . . . . . . . . . . . . . . . . . . 173
error feedback inversion, parameter. . . . . . . . . . . . . . . . 270
external / trimming, parameter group . . . . . . . . . . . . . . . 280
external source activate, parameter . . . . . . . . . . . . . . . . 280
feedback multiplier, parameter . . . . . . . . . . . . . . . . . . . . 273
feedback select, parameter . . . . . . . . . . . . . . . . . . . . . . 273
feedback, data parameters. . . . . . . . . . . . . . . . . . . . . . . 172
gain, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
integration time, parameter. . . . . . . . . . . . . . . . . . . . . . . 268
internal setpoint, parameter . . . . . . . . . . . . . . . . . . . . . . 272
offset, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
output, data parameters . . . . . . . . . . . . . . . . . . . . . . . . . 172
parameter set select, parameter. . . . . . . . . . . . . . . . . . . 279
process sets, parameter groups . . . . . . . . . . . . . . . 267, 279
scaling (0%...100%), parameters . . . . . . . . . . . . . . . . . . 270
setpoint maximum, parameter . . . . . . . . . . . . . . . . . . . . 272
setpoint minimum, parameter . . . . . . . . . . . . . . . . . . . . . 272
setpoint select, parameter . . . . . . . . . . . . . . . . . . . 144, 271
setpoint, data parameters. . . . . . . . . . . . . . . . . . . . . . . . 172
434 Index
ACH550 User's Manual
R
ramp pair (accel/decel), parameter . . . . . . . . . . . . . . . . . . . . 222
ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
IEC, 208...240 V drives. . . . . . . . . . . . . . . . . . . . . . . . . . 374
IEC, 380...480 V drives. . . . . . . . . . . . . . . . . . . . . . . . . . 372
NEMA, 208...240 V drives . . . . . . . . . . . . . . . . . . . . . . . 375
NEMA, 380...480 V drives . . . . . . . . . . . . . . . . . . . . . . . 373
real-time clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 117
reference
analog input corrections . . . . . . . . . . . . . . . . . . . . . . . . . 188
corrections for parameter values . . . . . . . . . . . . . . . . . . 188
keypad control, parameter . . . . . . . . . . . . . . . . . . . . . . . 184
maximum, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 189
minimum, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
select source, parameters . . . . . . . . . . . . . . . . . . . 137, 186
select, parameter group . . . . . . . . . . . . . . . . . . . . . . . . . 184
reference step (PFA), parameters. . . . . . . . . . . . . . . . . . . . . 290
reforming capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
regulator by-pass control, parameter . . . . . . . . . . . . . . . . . . 307
relay output
activation condition parameters . . . . . . . . . . . . . . . 139, 197
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
off-delay, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Index 435
ACH550 User's Manual
436 Index
ACH550 User's Manual
S
safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 8
scalar control mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
screws, mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
s-curve ramp, parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
second environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
sensor type, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
sensorless vector control mode . . . . . . . . . . . . . . . . . . . . . . 167
serial 1 error, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
serial communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
setpoint maximum (PID), parameter . . . . . . . . . . . . . . . . . . . 272
setpoint minimum (PID), parameter . . . . . . . . . . . . . . . . . . . 272
setpoint select (PID), parameter . . . . . . . . . . . . . . . . . . 144, 271
sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
short circuit, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
sleep selection (PID), parameter. . . . . . . . . . . . . . . . . . . . . . 276
slip compensation ratio, parameter . . . . . . . . . . . . . . . . . . . . 234
speed
at fault, history parameter . . . . . . . . . . . . . . . . . . . . . . . . 179
data parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
max. limit, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
min. limit, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
speed control
acceleration compensation, parameter . . . . . . . . . . . . . 228
automatic tuning, parameter . . . . . . . . . . . . . . . . . . . . . . 229
derivation time, parameter . . . . . . . . . . . . . . . . . . . . . . . 227
integration time, parameter. . . . . . . . . . . . . . . . . . . . . . . 226
parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
proportional gain, parameter . . . . . . . . . . . . . . . . . . . . . 225
speed, constant
digital input selection parameter . . . . . . . . . . . . . . . . . . . 191
parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
timer-activated mode selection, parameter . . . . . . . . . . 194
stall
frequency, fault parameter . . . . . . . . . . . . . . . . . . . . . . . 240
function, fault parameter . . . . . . . . . . . . . . . . . . . . . . . . . 240
region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
time, fault parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
standard display mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
start
aux order (PFA), parameter . . . . . . . . . . . . . . . . . . . . . . 311
aux. motor (PFA), parameters . . . . . . . . . . . . . . . . . . . . 291
aux. motor delay (PFA), parameter . . . . . . . . . . . . . . . . 293
day, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
DC magnetizing time, parameter . . . . . . . . . . . . . . . . . . 220
Index 437
ACH550 User's Manual
438 Index
ACH550 User's Manual
T
template
control panel (operator keypad) mounting . . . . . . . . . . . 396
drive mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 39
terminal layout
R1...R4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
R5...R6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
terminals
cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
terminals, I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
test date, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
thermal fail, fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
time period
start day, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
start time, parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . 260
stop day, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
stop time, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
timed
autochange, parameter . . . . . . . . . . . . . . . . . . . . . . . . . 311
timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
boost select, parameter . . . . . . . . . . . . . . . . . . . . . . . . . 261
boost time, parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . 262
parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
start day, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
start time, parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . 260
stop day, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
stop time, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
timer source, parameters . . . . . . . . . . . . . . . . . . . . . . . . 262
timers enable, parameter . . . . . . . . . . . . . . . . . . . . . . . . 259
timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
enable, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
source, parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
TN system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
torque
at fault, history parameter . . . . . . . . . . . . . . . . . . . . . . . . 179
boost current, parameter . . . . . . . . . . . . . . . . . . . . . . . . 221
data parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
max. limit select, parameter . . . . . . . . . . . . . . . . . . . . . . 217
max. limit, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 218
min. limit select, parameter. . . . . . . . . . . . . . . . . . . . . . . 217
min. limit, parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
trim mode (PID), parameter . . . . . . . . . . . . . . . . . . . . . . . . . 281
trim scale (PID), parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 281
two-wire sensor, connection example . . . . . . . . . . . . . . . . . . 116
Index 439
ACH550 User's Manual
type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
U
U/f ratio, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
UL marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
underload
alarm code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
curve, fault parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . 241
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
function, fault parameter. . . . . . . . . . . . . . . . . . . . . . . . . 241
time, fault parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
undervoltage
alarm code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
automatic reset, parameter. . . . . . . . . . . . . . . . . . . . . . . 244
control enable, parameter. . . . . . . . . . . . . . . . . . . . . . . . 216
units (PID), parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
uploading parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
user parameter set
change control, parameter . . . . . . . . . . . . . . . . . . . . . . . 207
V
version, drive firmware, parameter . . . . . . . . . . . . . . . . . . . . 248
voltage
at fault, history parameter. . . . . . . . . . . . . . . . . . . . . . . . 179
voltage/frequency ratio, parameter . . . . . . . . . . . . . . . . . . . . 233
W
wake-up delay (PID), parameter . . . . . . . . . . . . . . . . . . . . . . 278
wake-up deviation (PID), parameter . . . . . . . . . . . . . . . . . . . 278
warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393, 395
wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 53
fault, parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 50
terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 45
XYZ
zero speed load, fault parameter . . . . . . . . . . . . . . . . . . . . . 238
440 Index
© 2006 ABB Oy. All rights reserved.
3AFE68258537 REV C / EN
EFFECTIVE: 24.05.2006