Yaskawa V1000 Series
Yaskawa V1000 Series
Yaskawa V1000 Series
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end
user receives this manual.
Contém manual suplementar em Português.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Troubleshooting 5
Specifications A
Parameter List B
1. RECEIVING .........................................................27
1.1 Model Number and Nameplate Check.................... 28
Nameplate...............................................................28
1.2 Component Names ................................................ 31
IP20/Open-Chassis ...................................................31
IP00/Open-Chassis ...................................................33
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 3
Table of Contents
3. ELECTRICAL INSTALLATION.................................... 51
3.1 Standard Connection Diagram......................................... 52
3.2 Terminal Block Configuration.......................................... 55
3.3 Protective Covers ............................................................ 56
IP20/Open-Chassis Front and Bottom Cover Removal and
Installation ....................................................................... 56
IP20/NEMA Type 1 Front and Bottom Cover Removal and
Installation ....................................................................... 57
IP20/NEMA Type 1 Top Cover Removal and Installation ............. 59
3.4 Main Circuit Wiring .......................................................... 61
Main Circuit Terminal Functions ............................................. 61
Wire Gauges and Tightening Torques ..................................... 61
Main Circuit Terminal Power Supply and Motor Wiring................ 66
3.5 Control Circuit Wiring ...................................................... 68
Control Circuit Terminal Block Functions.................................. 68
Terminal Configuration......................................................... 70
Wiring Procedure ................................................................ 72
3.6 I/O Connections ............................................................... 74
Sinking/Sourcing Mode Switch............................................... 74
3.7 Main Frequency Reference .............................................. 77
DIP Switch S1 Analog Input Signal Selection ............................ 77
3.8 Wiring Checklist .............................................................. 79
4 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
Table of Contents
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 5
Table of Contents
A. SPECIFICATIONS...................................................... 161
A.1 Heavy Duty and Normal Duty Ratings.............................162
A.2 Single/Three-Phase 200 V Class Drives ..........................163
A.3 Three-Phase 400 V Class Drives .....................................166
A.4 Drive Specifications........................................................168
6 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
Table of Contents
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 7
Table of Contents
8 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i
Preface & General
Safety
This section provides safety messages pertinent to this product
that, if not heeded, may result in fatality, personal injury, or
equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1 PREFACE.........................................................10
i.2 GENERAL SAFETY...........................................12
i.3 APPLICATION PRECAUTIONS..........................18
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 9
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a product
manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the
quality of its products in conforming to standards and specifications published in the Yaskawa
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
u Applicable Documentation
The following manuals are available for V1000 series drives:
V1000 Series AC Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It
contains basic information required to install and wire the drive. This guide
provides basic programming and simple setup and adjustment. Refer to the
V1000 Technical Manual for complete descriptions of drive features and
functions.
V1000 Series AC Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.
u Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMS
Indicates a term or definition used in this manual.
10 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.1 Preface
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 11
i.2 General Safety
WARNING
Read and understand this manual before installing, operating or servicing this drive. The
drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
12 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.2 General Safety
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
u Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five
minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe
level.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 13
i.2 General Safety
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure
covers, couplings, shaft keys and machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal
functions change from factory settings and the drive will not perform as outlined in
this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate
equipment.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
14 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.2 General Safety
WARNING
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry
to prevent accidental dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 31,000 RMS
symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V
Class).
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 15
i.2 General Safety
NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
16 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.2 General Safety
Warning
Label
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 17
i.3 Application Precautions
n Selecting a Reactor
An AC reactor or DC link choke can be used for the following:
• to suppress harmonic current.
• to smooth peak current that results from capacitor switching.
• when the power supply is above 600 kVA.
• when the drive is running from a power supply system with thyristor converters.
Note: A DC link choke is built in to 200 V and 400 V class models with a capacity of 22 kW and higher (HD
rating).
Power Supply
Capacity (kVA)
600
Reactor
unnecessary
0
60 400
Drive Capacity (kVA)
n Drive Capacity
Make sure that the motor rated current is less than the rated nameplate output current of the
drive. When running more than one motor in parallel from a single drive, the drive rated current
should 1.1 times larger than the total motor rated current for all connected motors or nuisance
drive faults may occur.
n Starting Torque
The overload rating of the drive determines the starting and accelerating characteristics of the
motor. Expect lower running torque than when running the motor from line power. To get
more starting torque, use a larger drive or increase both the motor and drive capacity.
18 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.3 Application Precautions
n Emergency/Fast Stop
During a drive fault condition, a protective circuit is activated and drive output is shut off.
The motor may coast to a stop or attempt to decelerate depending on parameter settings. If
the emergency/fast stop cannot stop the load as fast as desired, a customer-supplied
mechanical brake may be required. Test emergency stop circuitry before putting drive into
operation.
n Options
The B1, B2, +1, +2, and +3 terminals are used to connect optional power devices. Connect
only devices compatible with the drive.
n Repetitive Starting/Stopping
Applications with frequent starts and stops often exceed 150% of their rated current values.
Heat stress generated from repetitive high current can shorten the life span of the IGBTs. The
expected lifetime for the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier
frequency and a 150% peak current.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not
a concern. The user can also choose to reduce the load, increase the acceleration and
deceleration times, or switch to a larger drive. This will help keep peak current levels under
150%. Be sure to check the peak current levels when starting and stopping repeatedly during
the initial test run, and make adjustments accordingly.
u Installation Environment
n Enclosure Panels
Keep the drive in a clean environment by either selecting an area free of airborne dust, lint,
and oil mist, or install the drive in an enclosure panel. Be sure to leave the required space
between drives to provide for cooling, and that proper measures are taken so that the ambient
temperature remains within allowable limits. Keep flammable materials away from the drive.
If the drive must be used in an area where it is subjected to oil mist and excessive vibration,
protective designs are available. Contact Yaskawa or your Yaskawa agent for details.
n Installation Direction
The drive should be installed upright as specified in the manual.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 19
i.3 Application Precautions
u Settings
n Motor Code
If using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that the
proper motor code is set in parameter E5-01 before performing a trial run.
n Upper Limits
The drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally
operating the motor at high speed, be sure to set the upper frequency limit. The default setting
for the maximum output frequency is 60 Hz.
n DC Injection Braking
Motor overheat can result if there is too much current used during DC Injection Braking, or
if the DC Injection Braking time is too long.
n Acceleration/Deceleration Times
Acceleration and deceleration times are affected by how much torque the motor generates,
the load torque, and the inertia moment ((GD2)/4). Set a longer accel/decel time when Stall
Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention
function is operating. For faster acceleration and deceleration, install a braking option or
increase the capacity of the drive.
u General Handling
NOTICE: Wiring Check. Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing
so will destroy the drive. Be sure to perform a final check of all control wiring and other connections before
applying line power. Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could
damage the drive.
20 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.3 Application Precautions
CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate
injury. Shut off the power to the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes
and make sure the heatsink has cooled to a safe level.
WARNING! Electrical Shock Hazard. Wait for at least the time specified on the drive warning label after
opening the load switch on the output side before any inspection or maintenance of permanent magnet (PM)
motors. Failure to comply could result in death or serious injury.
WARNING! Sudden Movement Hazard. Install a switch disconnect between the motor and the drive in
applications where the machine can still rotate even though the drive has fully stopped. Unpredictable
equipment operation may result in death or serious injury.
WARNING! Sudden Movement Hazard. Do not attempt to move a load that could potentially rotate the motor
faster than the maximum allowable r/min when the drive has been shut off. Unpredictable equipment operation
may result in death or serious injury.
NOTICE: Do not open and close the motor disconnect switch while the motor is running, as this may damage
the drive.
NOTICE: If the motor is coasting, make sure the power to the drive is turned on and the drive output has
completely stopped before closing the load switch.
n Wiring
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools
recommended by the terminal manufacturer for crimping.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 21
i.3 Application Precautions
100
90
80
70
Torque 60
(%) 50
Continuous operation
3 6 20 60
Frequency (Hz)
Insulation Tolerance
Consider motor voltage tolerance levels and motor insulation in applications with an input
voltage of over 440 V or particularly long wiring distances. Contact Yaskawa or your Yaskawa
agent for consultation.
High Speed Operation
Problems may occur with the motor bearings and dynamic balance of the machine when
operating a motor beyond its rated speed. Contact the motor or machine manufacturer.
22 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.3 Application Precautions
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The
user should have a full understanding of the load torque characteristics for the application.
Vibration and Shock
The drive settings allow the user to choose between high carrier PWM control and low carrier
PWM. Selecting high carrier PWM can help reduce motor oscillation.
Take particular caution when using a variable speed drive for an application that is
conventionally run from line power at a constant speed. If mechanical resonance occurs, install
shock-absorbing rubber around the base of the motor and enable the Jump frequency selection
parameter to prevent continuous operation in the resonant frequency range.
Audible Noise
Noise created during run varies by the carrier frequency setting. When using a high carrier
frequency, audible noise from the motor is comparable to the motor noise generated when
running from line power. Operating above the rated r/min, however, can create unpleasant
motor noise.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 23
i.3 Application Precautions
Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If the
motor cable is relatively long, however, the motor should instead be stopped using Short
Circuit Braking, which forces the motor to stop by creating a short-circuit in the motor
windings.
24 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
i.3 Application Precautions
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 25
i.3 Application Precautions
26 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
1
Receiving
This chapter describes the proper inspections to perform after
receiving the drive and illustrates the different enclosure types
and components.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 27
1.1 Model Number and Nameplate Check
u Nameplate
A
J MODEL :
MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A
I INPUT : AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A
IND.CONT.EQ.
H OUTPUT : AC3PH 0-240V 0-400Hz 1.2A / 0.8A 7J48
MASS : 0.6 kg B
G O/N :
F S/N : C
<1> The address of the head office of Yaskawa Electric Corporation (responsible for product
liability) is shown on the nameplate.
28 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
1.1 Model Number and Nameplate Check
CIMR - V U 2 A 0001 F A A
Drive V1000 Design
Series Revision
Order
No. Region Customized
No. No. Enclosure Type
Code Specifications
U USA A Standard model A IP00/Open-Chassis
B IP20/Open-Chassis
Receiving
n Single-Phase 200 V
Normal Duty Heavy Duty
Max. Motor Rated Output Max. Motor Rated Output
No. No.
Capacity kW Current A Capacity kW Current A
0001 0.2 1.2 0001 0.1 0.8 1
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
– – – 0018 3.7 17.5
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 29
1.1 Model Number and Nameplate Check
n Three-Phase 200 V
Normal Duty Heavy Duty
Max Motor Rated Output Max Motor Rated Output
No. No.
Capacity kW Current A Capacity kW Current A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
0020 5.5 19.6 0020 3.7 17.5
0030 7.5 30.0 0030 5.5 25.0
0040 11 40.0 0040 7.5 33.0
0056 15 56.0 0056 11 47.0
0069 18.5 69.0 0069 15 60.0
n Three-Phase 400 V
Normal Duty Heavy Duty
Max. Motor Rated Output Max. Motor Rated Output
No. No.
Capacity kW Current A Capacity kW Current A
0001 0.4 1.2 0001 0.2 1.2
0002 0.75 2.1 0002 0.4 1.8
0004 1.5 4.1 0004 0.75 3.4
0005 2.2 5.4 0005 1.5 4.8
0007 3.0 6.9 0007 2.2 5.5
0009 3.7 8.8 0009 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2
0018 7.5 17.5 0018 5.5 14.8
0023 11 23.0 0023 7.5 18.0
0031 15 31.0 0031 11 24.0
0038 18.5 38.0 0038 15 31.0
30 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
1.2 Component Names
u IP20/Open-Chassis
A
L
B
K
J
C
H I
Receiving
D
E
G
F 1
A – Fan cover <1> G – Front cover screw
B – Mounting hole H – Front cover
C – Heatsink I – Comm port
D – Optional 24 VDC power J – LED operator Refer to
supply connector cover Using the Digital LED
E – Terminal board Refer to Operator on page 82
Control Circuit Terminal K – Case
Block Functions on page L – Cooling fan <1>
68
F – Terminal cover
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components
(Model 2A0006B)
<1> Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a
cooling fan cover.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 31
1.2 Component Names
B
L
K
C
J
I
H
D
E
F
G
A – Fan cover <1> H – Front cover
B – Mounting hole I – Terminal cover
C – Heatsink J – Bottom cover
D – Optional 24 VDC power K – LED operator Refer to
supply connector cover Using the Digital LED
E – Comm port Operator on page 82
F – Terminal board Refer to L – Case
Control Circuit Terminal M – Cooling fan <1>
Block Functions on page
68
G – Front cover screw
Figure 1.3 Exploded View of IP20/Open-Chassis Type Components
(Model 2A0012B)
<1> Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover.
Model BA0018B has two cooling fans.
32 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
1.2 Component Names
u IP00/Open-Chassis
M
C
L
D
J K
Receiving
I E
1
H
F
G
A –
Fan cover H – Front cover screw
B –
Cooling Fan I – Front cover
C –
Mounting hole J – Terminal cover
D –
Heatsink K – Comm port
E –
Optional 24 VDC power L – LED operator Refer to
supply connector cover Using the Digital LED
F – Terminal board Refer to Operator on page 82
Control Circuit Terminal M – Case
Block Functions on page
68
G – Bottom cover
Figure 1.4 Exploded View of IP00/Open-Chassis Type Components
(Model 4A0018A)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 33
1.2 Component Names
A
O
N B
M
L
C
K
J
D
E
F
I G
<1> Models BA0001F to BA0003F and 2A0001F to 2A0004F do not have a cooling fan or a cooling
fan cover.
34 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
1.2 Component Names
N O B
M
L C
K
J
D
E
F
I G
H
Receiving
A – Fan cover <1> I – Front cover screws
B – Mounting hole J – Front cover
C – Heatsink K – Terminal cover
D – Optional 24 VDC power L – Comm port
supply connector cover
E – Terminal board Refer to
M – LED operator Refer to
Using the Digital LED 1
Control Circuit Terminal Operator on page 82
Block Functions on page N – Case
68 O – Top cover
F – Cover screws P – Cooling fan <1>
G – Rubber bushing
H – Bottom cover
Figure 1.6 Exploded view of IP20/NEMA Type 1 Components
(Model 2A0012F)
<1> Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover.
Model BA0018B has two cooling fans.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 35
1.2 Component Names
B
P
O
N C
M
D
L
E
K
J
G
I
H
A –
Fan cover I – Front cover screws
B –
Cooling fan J – Terminal cover
C –
Mounting Hole K – Terminal board Refer to
D –
Case and Heatsink Control Circuit Terminal
E –
Optional 24 VDC power Block Functions on page
supply connection cover 68
F – Cover screws L – Front cover
G – Rubber bushing M – Comm port
H – Bottom cover N – LED operator Refer to
Using the Digital LED
Operator on page 82
O – Case
P – Top cover
Figure 1.7 Exploded View of IP20/NEMA Type 1 Components
(Model 4A0018F)
36 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
1.2 Component Names
u Front Views
2A0006B 2A0012B
A
I
I A B
H
H B
C
C
D D
G G
E
E
F
F
Receiving
A – Terminal board F – Ground terminal
connector G – Terminal cover
B – DIP switch S1 Refer to H – Option card connector
DIP Switch S1 Analog I – DIP switch S2
Input Signal Selection on
page 77
C – DIP switch S3 Refer to 1
Sinking/Sourcing Mode
Switch on page 74
D – Control circuit terminal
Refer to Control Circuit
Wiring on page 68
E – Main circuit terminal
Refer to Wiring the Main
Circuit Terminal on page
67
Figure 1.8 Front Views of Drives
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 37
1.2 Component Names
38 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
2
Mechanical
Installation
This chapter explains how to properly mount and install the
drive.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 39
2.1 Mechanical Installation
u Installation Environment
To help prolong the optimum performance life of the drive, install the drive in the proper
environment. Table 2.1 describes the appropriate environment for the drive.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F)
IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C (14 °F to 122 °F)
Finless Type: IP20/IP00 enclosure: -10 °C to +50 °C (14 °F to 122 °F)
Ambient NEMA Type 4X/IP66 enclosure: -10 °C to +40 °C (14 °F to 104 °F)
Temperature Drive reliability improves in environments without wide temperature fluctuations.
When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure
that the air temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C (-4 °F to +104 °F)
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Up to 1000 meters without derating; up to 3000 meters with output current, ambient
Altitude temperature, and voltage derating.
10 to 20 Hz at 9.8 m/s2
Vibration
20 to 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during
installation and project construction. Failure to comply could result in damage to the drive. Place a temporary
cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover
will reduce ventilation and cause the drive to overheat.
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive. Failure to
comply could result in erroneous operation. If such devices must be used in close proximity to the drive, take
proper steps to shield the drive from noise.
40 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
2.1 Mechanical Installation
A B B
A – Correct B – Incorrect
Figure 2.1 Correct Installation Orientation
Mechanical Installation
n Single Drive Installation
Figure 2.2 shows the required installation spacing to maintain sufficient space for airflow and
wiring. Install the heatsink against a closed surface to avoid diverting cooling air around the
heatsink.
Side Clearance Top/Bottom Clearance
A A
C
Note: IP20/NEMA Type 1, IP00/Open-Chassis, and IP20/Open-Chassis models require the same amount of
space above and below the drive for installation.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 41
2.1 Mechanical Installation
Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line
up. Leave space between the top and bottom of stacked drives for cooling fan replacement if required.
Using this method, it is possible to replace the cooling fans later.
NOTICE: When mounting IP20/NEMA Type 1 enclosure drives side by side, the top covers of all drives must
be removed as shown in Figure 2.4.
42 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
2.1 Mechanical Installation
H1
H
Mechanical Installation
D1
H2
W
D
Dimensions mm (in)
Voltage Wt.
Drive Model
Class W H D W1 H1 H2 D1 t1 kg
(lb.)
68 128 76 56 118 5 6.5 3 0.6
BA0001B (2.68) (5.04) (2.99) (2.20) (4.65) (0.20) (0.26) (0.12) (1.3)
Single-Phase 68 128 76 56 118 5 6.5 3 0.6
BA0002B
200 V Class (2.68) (5.04) (2.99) (2.20) (4.65) (0.20) (0.26) (0.12) (1.3)
BA0003B 68
(2.68)
128
(5.04)
118
(4.65)
56
(2.20)
118
(4.65)
5
(0.20)
38.5
(1.52)
5 1.0
(0.20) (2.2) 2
68 128 76 56 118 5 6.5 3 0.6
2A0001B (2.68) (5.04) (2.99) (2.20) (4.65) (0.20) (0.26) (0.12) (1.3)
68 128 76 56 118 5 6.5 3 0.6
2A0002B
Three-Phase (2.68) (5.04) (2.99) (2.20) (4.65) (0.20) (0.26) (0.12) (1.3)
200 V Class 68 128 108 56 118 5 38.5 5 0.9
2A0004B (2.68) (5.04) (4.25) (2.20) (4.65) (0.20) (1.52) (0.20) (2.0)
68 128 128 56 118 5 58.5 5 1.1
2A0006B (2.68) (5.04) (5.04) (2.20) (4.65) (0.20) (2.30) (0.20) (2.4)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 43
2.1 Mechanical Installation
H1
H
t1
D1
H2
W
D
Dimensions mm (in)
Voltage Wt.
Drive Model
Class W H D W1 H1 H2 D1 t1 kg
(lb.)
108 128 137.5 96 118 5 58 5 1.7
BA0006B (4.25) (5.04) (5.41) (3.78) (4.65) (0.20) (2.28) (0.20) (3.7)
108 128 154 96 118 5 58 5 1.8
BA0010B
Single-Phase (4.25) (5.04) (6.06) (3.78) (4.65) (0.20) (2.28) (0.20) (4.0)
200 V Class 140 128 163 128 118 5 65 5 2.4
BA0012B (5.51) (5.04) (6.42) (5.04) (4.65) (0.20) (2.56) (0.20) (5.3)
170 128 180 158 118 5 65 5 3.0
BA0018B (6.69) (5.04) (7.09) (6.22) (4.65) (0.20) (2.56) (0.20) (6.6)
108 128 129 96 118 5 58 5 1.7
2A0010B (4.25) (5.04) (5.08) (3.78) (4.65) (0.20) (2.28) (0.20) (3.7)
Three-Phase 2A0012B 108 128 137.5 96 118 5 58 5 1.7
200 V Class (4.25) (5.04) (5.41) (3.78) (4.65) (0.20) (2.28) (0.20) (3.7)
140 128 143 128 118 5 65 5 2.4
2A0020B (5.51) (5.04) (5.63) (5.04) (4.65) (0.20) (2.56) (0.20) (5.3)
44 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
2.1 Mechanical Installation
W1 4-M4
H1
H
t1
D1
H2
W
D
Dimensions mm (in)
Voltage Wt.
Drive Model
Class W H D W1 H1 H2 D1 t1 kg
(lb.)
Mechanical Installation
108 128 81 96 118 5 10 5 1.0
4A0001B (4.25) (5.04) (3.19) (3.78) (4.65) (0.20) (0.39) (0.20) (2.2)
108 128 99 96 118 5 28 5 1.2
4A0002B (4.25) (5.04) (3.90) (3.78) (4.65) (0.20) (1.10) (0.20) (2.6)
108 128 137.5 96 118 5 58 5 1.7
4A0004B (4.25) (5.04) (5.41) (3.78) (4.65) (0.20) (2.28) (0.20) (3.7)
Three-Phase 108 128 154 96 118 5 58 5 1.7
400 V Class 4A0005B (4.25) (5.04) (6.06) (3.78) (4.65) (0.20) (2.28) (0.20) (3.7)
108 128 154 96 118 5 58 5 1.7
4A0007B (4.25) (5.04) (6.06) (3.78) (4.65) (0.20) (2.28) (0.20) (3.7)
108 128 154 96 118 5 58 5 1.7
2
4A0009B (4.25) (5.04) (6.06) (3.78) (4.65) (0.20) (2.28) (0.20) (3.7)
140 128 143 128 118 5 65 5 2.4
4A0011B (5.51) (5.04) (5.63) (5.04) (4.65) (0.20) (2.56) (0.20) (5.3)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 45
2.1 Mechanical Installation
n IP00/Open-Chassis Drives
Table 2.4 IP00/Open-Chassis (without an EMC filter)
W1
4-d
H2
H1
H
t1
H4
W D1
D
Dimensions mm (in)
Voltage Drive Wt.
Class Model W H D W1 H1 H2 H4 D1 d t1 kg
(lb)
140 254 140 122 234 248 13 55 5 3.8
2A0030A (5.5) (9.7) (5.5) (4.8) (9.2) (9.8) (0.5) (2.2)
M5
(0.2) (7.9)
140 254 140 122 234 248 13 55 5 3.8
2A0040A (5.5) (9.7) (5.5) (4.8) (9.2) (9.8) (0.5) (2.2)
M5
(0.2) (7.9)
Three-Phase
200 V Class 180 290 163 160 270 284 15 75 5 5.5
2A0056A (7.1) (11.2) (6.4) (6.3) (10.6) (11.2) (0.6) (3.0)
M5
(0.2) (11.7)
220 350 187 192 320 336 15 78 5 9.2
2A0069A (8.7) (13.2) (7.4) (7.6) (12.6) (13.2) (0.6) (3.1)
M6
(0.2) (19.2)
140 254 140 122 234 248 13 55 5 3.8
4A0018A (5.5) (9.7) (5.5) (4.8) (9.2) (9.8) (0.5) (2.2)
M5
(0.2) (7.9)
140 254 140 122 234 248 13 55 5 3.8
4A0023A (5.5) (9.7) (5.5) (4.8) (9.2) (9.8) (0.5) (2.2)
M5
(0.2) (7.9)
Three-Phase
400 V Class 180 290 143 160 270 284 15 55 5 5.2
4A0031A (7.1) (11.2) (5.6) (6.3) (10.6) (11.2) (0.6) (2.2)
M5
(0.2) (11.0)
180 290 163 160 270 284 15 75 5 5.5
4A0038A (7.1) (11.2) (6.4) (6.3) (10.6) (11.2) (0.6) (3.0)
M5
(0.2) (11.7)
46 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
2.1 Mechanical Installation
H6
H2
H1
H
H4
H5
D1
W D
H3
Mechanical Installation
Dimensions mm (in)
Voltage Drive Wt.
Class Model W H D W1 H1 H2 H3 H4 H5 H6 D1 t1 kg
(lb.)
68 149.5 76 56 128 118 4 20 5 1.5 6.5 3 0.8
BA0001F
(2.68) (5.89) (2.99) (2.20) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (0.26) (0.12) (1.8)
Single-
Phase 68 149.5 76 56 128 118 4 20 5 1.5 6.5 3 0.8
BA0002F
200 V (2.68) (5.89) (2.99) (2.20) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (0.26) (0.12) (1.8)
Class
68 149.5 118 56 128 118 4 20 5 1.5 38.5 5 1.2
BA0003F
(2.68) (5.89) (4.65) (2.20) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (1.54) (0.20) (2.6)
2A0001F
68 149.5 76
(2.68) (5.89) (2.99)
56
(2.20)
128 118
(5.03) (4.65)
4 20 5
(0.16) (0.79) (0.20)
1.5
(0.06)
6.5
(0.26)
3
(0.12)
0.8
(1.8) 2
Three- 68 149.5 76 56 128 118 4 20 5 1.5 6.5 3 0.8
2A0002F
Phase (2.68) (5.89) (2.99) (2.20) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (0.26) (0.12) (1.8)
200 V 68 149.5 108 56 128 118 4 20 5 1.5 38.5 5 1.1
Class 2A0004F
(2.68) (5.89) (4.25) (2.20) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (1.54) (0.20) (2.4)
68 149.5 128 56 128 118 4 20 5 1.5 58.5 5 1.3
2A0006F
(2.68) (5.89) (5.04) (2.20) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (2.32) (0.20) (2.9)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 47
2.1 Mechanical Installation
H6
H2
H1
H
H5
H4
D1
D
H3
Dimensions mm (in)
Voltage Drive Wt.
Class Model W H D W1 H1 H2 H3 H4 H5 H6 D1 t1 kg
(lb.)
108 149.5 137.5 96 128 118 4 20 5 1.5 58 5 1.9
BA0006F
(4.25) (5.89) (5.41) (3.78) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (2.28) (0.20) (4.2)
48 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
2.1 Mechanical Installation
W1 4-M4 t1
H6
H2
H1
H
H5
H4
D1
D
H3
Dimensions mm (in)
Mechanical Installation
Voltage Drive Wt.
Class Model W H D W1 H1 H2 H3 H4 H5 H6 D1 t1 kg
(lb.)
108 149.5 81 96 128 118 4 20 5 1.5 10 5 1.2
4A0001F
(4.25) (5.89) (3.19) (3.78) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (0.39) (0.20) (2.6)
108 149.5 99 96 128 118 4 20 5 1.5 28 5 1.4
4A0002F
(4.25) (5.89) (3.90) (3.78) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (1.10) (0.20) (3.1)
108 149.5 137.5 96 128 118 4 20 5 1.5 58 5 1.9
4A0004F
(4.25) (5.89) (5.41) (3.78) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (2.28) (0.20) (4.2)
Three-
Phase 108 149.5 154 96 128 118 4 20 5 1.5 58 5 1.9
4A0005F
400 V (4.25) (5.89) (6.06) (3.78) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (2.28) (0.20) (4.2)
Class
108 149.5 154 96 128 118 4 20 5 1.5 58 5 1.9
2
4A0007F
(4.25) (5.89) (6.06) (3.78) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (2.28) (0.20) (4.2)
108 149.5 154 96 128 118 4 20 5 1.5 58 5 1.9
4A0009F
(4.25) (5.89) (6.06) (3.78) (5.03) (4.65) (0.16) (0.79) (0.20) (0.06) (2.28) (0.20) (4.2)
140 153 143 128 128 118 4.8 20 5 5 65 5 2.6
4A0011F
(5.51) (6.02) (5.63) (5.04) (5.03) (4.65) (0.19) (0.79) (0.20) (0.20) (2.56) (0.20) (5.7)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 49
2.1 Mechanical Installation
H6
H2
H1
H
t1
H4
H5
W D1
H3
Dimensions mm (in)
Voltage Drive Wt.
Class Model W H D W1 H1 H2 H3 H4 H5 H6 D1 t1 d kg
(lb.)
140 254 140 122 234 248 6 13 13 1.5 55 5 3.8
2A0030F M5
(5.51) (10.00) (5.51) (4.80) (9.21) (9.76) (0.24) (0.51) (0.51) (0.06) (2.17) (0.20) (8.4)
50 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3
Electrical
Installation
This chapter explains proper procedures for wiring the control
circuit terminals, motor and power supply.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 51
3.1 Standard Connection Diagram
NOTICE: When the wiring distance is greater than 100 meters, pay special attention to the motor insulation
voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.
NOTICE: Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in
damage to the drive. Refer to I/O Connections on page 74 for details.
NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause
control circuit malfunction.
NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible
interference related issues. Failure to comply may result in abnormal operation of drive and nearby equipment.
NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less
than 10 mA (reference value), connect it to a photocoupler output (P1, P2, PC). Improper application of
peripheral devices could result in damage to the photocoupler output of the drive.
52 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.1 Standard Connection Diagram
SA Ground
Braking resistor unit Reverse run/stop S2 10 or less (400 V class)
Thermal relay trip contact THRX Option card 100 or less (200 V class)
External fault S3 connector
1 2
SA Fault reset S4 DIP switch S1 Digital output
TRX Multi-step V I 250 Vac, 10 mA to 1 A
MC 30 Vdc, 10 mA to 1 A
speed 1
main/aux switch S5 (default setting)
MC MB SA
Multi-step
TRX speed 2 S6
MA Fault
Fault relay contact Jog reference S7
Digital inputs +24 V 8 mA MB Digital output
(default setting) 24 V 5 to 48 Vdc
2 to 50 mA
<5> Sink MC (default setting)
DIP
switch S3 Source
SC
P1 During Run
Shield ground 0V (photocoupler 1)
Electrical Installation
terminal
P2 Frequency agree
(photocoupler 2)
Pulse train input
RP
(max. 32 kHz) PC Photocoupler
Setting power supply output common
+V
2k +10.5 max. 20 mA
MP Pulse train output
Main speed
A1 0 to +10 V (20 k ) 0 to 32 kHz <6>
frequency A2 0 to +10 V (20 k ) Analog monitor
AM
reference. (0)4 to 20 mA (250 ) + output
Multi-function AM
AC 0 to +10 Vdc
programmable AC - (2 mA)
Termination Comm.
DIP Monitor
resistor
Safe Disable
Safety switch
HC
switch
S2
120 , 1/2 W
R+
connector output
3
R-
Input Jumper <7> S+
H1 MEMOBUS/
S- Modbus comm.
RS-485/422
IG
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 53
3.1 Standard Connection Diagram
<2> The MC on the input side of the main circuit should open when the thermal relay is
triggered.
<3> Self-cooled motors do not require separate cooling fan motor wiring.
<4> Connected using sequence input signal (S1 to S7) from NPN transistor; Default: sink
mode (0 V com).
<5> Use only a +24 V internal power supply in sinking mode; the source mode requires
an external power supply. Refer to I/O Connections on page 74 for details.
<6> Monitor outputs work with devices such as analog frequency meters, ammeters,
voltmeters and wattmeters; they are not intended for use as a feedback-type of signal.
<7> Disconnect the wire jumper between HC and H1 when utilizing the safety input. Refer
to Wiring Procedure on page 72 for details on removing the jumper. The wire length
for the Safe Disable input should not exceed 30 m.
<8> Note that if the drive is set to trigger a fault output whenever the fault restart function
is activated (L5-02 = 1), then a sequence to interrupt power when a fault occurs will
result in shutting off the power to the drive as the drive attempts to restart itself. The
default setting for L5-02 is 0 (fault output active during restart attempt).
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction
input terminal parameter is properly set (S5 for 3-Wire; H1-05 = “0”). Improper sequencing of run/stop circuitry
could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the
correct state before energizing the drive. Failure to comply could result in death or serious injury from moving
equipment. When programmed for 3-Wire control, a momentary closure on terminal S1 may cause the drive
to start.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control
terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default).
If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is
set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of
the drive and may cause injury.
WARNING! When the application preset function is executed (or A1-06 is set to any value other than 0) the
drive I/O terminal functions change. This may cause unexpected operation and potential damage to
equipment or injury.
Figure 3.2 illustrates an example of a 3-Wire sequence.
Drive
Stop relay (N.C.) Run relay (N.O.)
S1
Run command (run on momentary close)
S2
Stop command (stop on momentary open)
S5 Foward/reverse command
(multi-function input: H1-05 = 0)
SC
Sequence input common
54 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.2 Terminal Block Configuration
Electrical Installation
Models: CIMR-V2A0056
CIMR-V4A0031, 0038
Model: CIMR-VBA0018
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 55
3.3 Protective Covers
2. Apply pressure to the tabs on each side of the terminal cover. Pull the terminal cover
away from the drive while pushing in on the tabs to pull the cover free.
56 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.3 Protective Covers
Electrical Installation
1. Loosen the screw on the front cover to remove the front cover.
2. Loosen the screw on the terminal cover to remove the terminal cover and expose the
conduit bracket.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 57
3.3 Protective Covers
A
B
A – Conduit bracket B – Terminal cover
Figure 3.8 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive
A
A – Conduit bracket
Figure 3.9 Remove the Conduit Bracket on an IP20/NEMA Type 1 Drive
58 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.3 Protective Covers
Electrical Installation
u IP20/NEMA Type 1 Top Cover Removal and Installation
To improve the ambient temperature rating of a NEMA Type 1 drive from 40 °C to 50 °C or
to mount NEMA Type 1 drives side-by-side, the top cover can be removed. Remove the top
cover and set L8-35 to “2”.
Note: Removing the top cover of a NEMA Type 1 drive converts the drive to an IP20/Open-Chassis rating,
and the drive will no longer have a NEMA Type 1 rating.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 59
3.3 Protective Covers
Connection tabs
60 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.4 Main Circuit Wiring
Electrical Installation
⊕1 These terminals are shorted at shipment. Remove the shorting
DC link choke bar between ⊕1 and ⊕2 when connecting a DC link choke to –
⊕2 connection
this terminal.
⊕1 DC power supply For connecting a DC power supply. –
⊖ input
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 61
3.4 Main Circuit Wiring
62 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.4 Main Circuit Wiring
Electrical Installation
B1, B2 – 14 to 10
10 14 to 10
R/L1, S/L2, T/L3 10 14 to 10
U/T1, V/T2, W/T3 10 14 to 10
⊖, ⊕1, ⊕2 – 14 to 10 1.2 to 1.5
2A0020 M4 (10.6 to 13.3)
B1, B2 – 14 to 10
10 14 to 10
R/L1, S/L2, T/L3
U/T1, V/T2, W/T3
8
8
10 to 6
10 to 6
3
2.1 to 2.3
M4
⊖, ⊕1, ⊕2 – 10 to 6 (18.6 to 20.4)
2A0030
B1, B2 – 14 to 10
2 to 2.5
8 10 to 6 M5 (17.7 to 22.1)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 63
3.4 Main Circuit Wiring
Recomm. Tightening
Drive Wire Range Screw
Terminal Gauge Torque
Model AWG, kcmil Size
AWG, kcmil N•m (lb.in.)
R/L1, S/L2, T/L3 6 10 to 6
U/T1, V/T2, W/T3 8 10 to 6 2.1 to 2.3
M4
⊖, ⊕1, ⊕2 – 10 to 6 (18.6 to 20.4)
2A0040
B1, B2 – 14 to 10
2 to 2.5
6 10 to 6 M5 (17.7 to 22.1)
R/L1, S/L2, T/L3 4 6 to 4
U/T1, V/T2, W/T3 4 6 to 4 5.4 to 6.0
M6 (47.8 to 53.1)
⊖, ⊕1, ⊕2 – 6 to 4
2A0056
2.7 to 3.0
B1, B2 – 10 to 6 M5 (23.9 to 26.6)
5.4 to 6.0
6 8 to 4 M6 (47.8 to 53.1)
R/L1, S/L2, T/L3 3 8 to 2
U/T1, V/T2, W/T3 3 8 to 2 9.9 to 11
M8 (87.6 to 97.4)
⊖, ⊕1, ⊕2 – 8 to 2
2A0069
2.7 to 3.0
B1, B2 – 8 to 6 M5 (23.9 to 26.6)
5.4 to 6.0
6 6 to 4 M6 (47.8 to 53.1)
64 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.4 Main Circuit Wiring
Recomm. Tightening
Drive Wire Range Screw
Terminal Gauge Torque
Model AWG, kcmil Size
AWG, kcmil N•m (lb.in.)
R/L1, S/L2, T/L3 12 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
⊖, ⊕1, ⊕2 – 14 to 10 1.2 to 1.5
4A0011 M4 (10.6 to 13.3)
B1, B2 – 14 to 10
10 14 to 10
R/L1, S/L2, T/L3 10 14 to 6
U/T1, V/T2, W/T3 10 14 to 6 2.1 to 2.3
M4
⊖, ⊕1, ⊕2 – 14 to 6 (18.6 to 20.4)
4A0018
B1, B2 – 14 to 10
2 to 2.5
8 14 to 6 M5 (17.7 to 22.1)
R/L1, S/L2, T/L3 10 10 to 6
U/T1, V/T2, W/T3 10 10 to 6 2.1 to 2.3
M4
⊖, ⊕1, ⊕2 – 10 to 6 (18.6 to 20.4)
4A0023
B1, B2 – 14 to 10
2 to 2.5
8 10 to 6 M5
Electrical Installation
(17.7 to 22.1)
R/L1, S/L2, T/L3 8 10 to 6
U/T1, V/T2, W/T3 8 10 to 6 3.6 to 4.0
(31.8 to 35.4)
⊖, ⊕1, ⊕2 – 10 to 6 M5
4A0031
2.7 to 3.0
B1, B2 – 14 to 10 (23.9 to 26.6)
5.4 to 6.0
6 10 to 6 M6 (47.8 to 53.1)
R/L1, S/L2, T/L3 6 10 to 6
U/T1, V/T2, W/T3 8 10 to 6 3.6 to 4.0
(31.8 to 35.4)
3
⊖, ⊕1, ⊕2 – 10 to 6 M5
4A0038
2.7 to 3.0
B1, B2 – 10 to 8 (23.9 to 26.6)
5.4 to 6.0
6 10 to 6 M6 (47.8 to 53.1)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 65
3.4 Main Circuit Wiring
NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible
interference related issues. Failure to comply may result in abnormal operation of drive and nearby equipment.
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper
application of noise filters could result in damage to the drive.
NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could
result in death or serious injury by fire as a result of drive damage from line voltage application to output
terminals.
Note: When setting carrier frequency, calculate the cable length as the total distance of wiring to all connected
motors when running multiple motors from a single drive.
n Ground Wiring
Follow the precautions to wire the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on
electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause
dangerous electrical potentials on equipment chassis, which could result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to
100 Ω or less, 400 V Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or
serious injury by contacting ungrounded electrical equipment.
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical
equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical
interference.
66 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.4 Main Circuit Wiring
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper
equipment grounding could result in abnormal operation of drive or equipment.
Refer to Figure 3.13 when using multiple drives. Do not loop the ground wire.
A A B
A – Correct B – Incorrect
Figure 3.13 Multiple Drive Wiring
Electrical Installation
A
Note: The ground terminal screw on IP20/NEMA Type 1 holds the protective cover in place.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 67
3.5 Control Circuit Wiring
WARNING! Confirm the drive I/O signals and external sequence before starting test run. Setting parameter
A1-06 may change the I/O terminal function automatically from the factory setting. Refer to Application
Selection on page 96. Failure to comply may result in death or serious injury.
n Input Terminals
Table 3.6 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
Multi-function input 1 (Closed: Forward
S1 run, Open: Stop)
Multi-function input 2 (Closed: Reverse
S2 run, Open: Stop)
Multi-function input 3 (External fault Photocoupler
S3 24 Vdc, 8 mA
(N.O.)
Multi- Note: Drive preset to sinking mode. When using
Function S4 Multi-function input 4 (Fault reset) source mode, set DIP switch S3 to allow for a 24 Vdc
Digital (±10%) external power supply. Refer to Sinking/
Multi-function input 5 (Multi-step speed Sourcing Mode Switch on page 74.
Inputs S5 reference 1)
Multi-function input 6 (Multi-step speed
S6 reference 2)
S7 Multi-function input 7 (Jog reference)
68 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.5 Control Circuit Wiring
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
Response frequency: 0.5 to 32 kHz
pulse train input (frequency (Duty Cycle: 30 to 70%)
RP Multi-function (High level voltage: 3.5 to 13.2 Vdc)
reference) (Low level voltage: 0.0 to 0.8 Vdc)
(input impedance: 3 kΩ)
+V Analog input power supply +10.5 Vdc (max allowable current 20 mA)
Main
Frequency A1 Multi-function analog input 1 (frequency Input voltage 0 to +10 Vdc (20 kΩ) resolution 1/1000
Reference reference)
Input
Input voltage or input current (Selected by DIP switch
S1 and H3-09) 0 to +10 Vdc (20 kΩ),
A2 Multi-function analog input 2 (frequency Resolution: 1/1000
reference) 4 to 20 mA (250 Ω) or 0 to 20 mA (250 Ω),
Resolution: 1/500
AC Frequency reference common 0 Vdc
n Output Terminals
Table 3.7 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
Electrical Installation
P1 Photocoupler output 1 (During run)
Multi-Function
Photocoupler P2Photocoupler output 2 (Frequency agree) Photocoupler output 48 Vdc, 2 to 50 mA <2>
Output
PC Photocoupler output common
MP Pulse train output (Output frequency) 32 kHz (max) <3> <4>
Monitor Output AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/1000
AC Monitor common 0V
<1> Do not assign functions to digital relay outputs that involve frequent switching. This may shorten relay
performance life. Switching life is estimated at 200,000 times (assumes 1 A, resistive load). 3
<2> Connect a suppression diode as shown in Figure 3.14 when driving a reactive load such as a relay coil. Ensure
the diode rating is greater than the circuit voltage.
<3> When set for sourcing. +5 V/1.5 kΩ or higher, +8 V/3.5 kΩ or higher, +10 V/10 kΩ or higher.
<4> When set for sinking, the external power supply should be +12 Vdc, ±5% with 16 mA or less.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 69
3.5 Control Circuit Wiring
C
A D
u Terminal Configuration
R+ R- S+ S- IG
P1 P2 PC A1 A2 +V AC AM AC MP
MA MB MC
R+ R– S+ S– IG S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP
P1 P2 PC A1 A2 +V AC AM AC MP
MA MB MC
S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP
70 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.5 Control Circuit Wiring
Electrical Installation
n Ferrule-Type Wire Terminations
Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX
6, a crimping tool manufactured by PHOENIX CONTACT.
d1
6 mm
3
d2
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 71
3.5 Control Circuit Wiring
u Wiring Procedure
This section describes the proper procedures and preparations for wiring the control terminals.
WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on.
Failure to comply could result in death or serious injury.
NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1,
V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction
due to electrical interference.
NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines.
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper
application of peripheral devices could result in drive performance degradation due to improper power supply.
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.
NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment
grounding could result in drive or equipment malfunction or nuisance trips.
Wire the control terminals using Figure 3.17 as a guide. Prepare the ends of the control circuit
wiring as shown in Figure 3.18. Refer to Wire Size and Torque Specifications on page 71.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the
terminal block.
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices
could result in drive or equipment malfunction due to electrical interference.
Connect control wires as shown in the following figure:
72 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.5 Control Circuit Wiring
D
Preparing wire
E
A terminal ends
B
C
A – Control terminal block D – Loosen screw to insert
B – Avoid fraying wire wire.
strands when stripping E – Blade depth of 0.4 mm or
insulation from wire. less
Strip length 5.5 mm. Blade width of 2.5 mm or
C – Single wire or stranded less
wire
Figure 3.17 Terminal Board Wiring Guide
Electrical Installation
F C
A D
B E
A – Drive side
B – Connect shield to ground
D – Control device side
E – Shield sheath (Insulate
3
terminal of drive. with tape)
C – Insulation F – Shield
Figure 3.18 Preparing the Ends of Shielded Cables
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 73
3.6 I/O Connections
DIP Switch S3
SINK
SOURCE
74 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.6 I/O Connections
S1
Forward run/stop
S2
Reverse run/stop
S3
Multi-function input
SOURCE
SC
Electrical Installation
Figure 3.20 Sinking Mode: Sequence from NPN Transistor (0 V Common)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 75
3.6 I/O Connections
SINK
+24V
S3
SOURCE
SC
Figure 3.21 Source Mode: Sequence from PNP Transistor (+24 V Common)
76 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.7 Main Frequency Reference
Electrical Installation
+10.5 V
+V +10.5 V
20 mA current +V 20 mA current
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 77
3.7 Main Frequency Reference
V I
78 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
3.8 Wiring Checklist
Electrical Installation
8 Properly wire the power supply to drive terminals R/L1, S/L2 and T/L3. –
Properly wire the drive and motor together.
The motor lines and drive output terminals R/T1, V/T2 and W/T3 should match in order
9 66
to produce the desired phase order. If the phase order is incorrect, the drive will rotate in
the opposite direction.
10 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 61
Use the correct wire gauges for the main circuit. Refer to Table 3.2, Table 3.3, or Table
11 61
3.4.
• When using comparatively long motor cable, calculate the amount of voltage drop.
Motor rated voltage (V) x 0.02 ≥
61
3
3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10-3
• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency 66
(C6-02) accordingly.
12 Properly ground the drive. 66
Tightly fasten all terminal screws (control circuit terminals, grounding terminals). Refer
13 61
to Table 3.2, Table 3.3, or Table 3.4.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 79
3.8 Wiring Checklist
Set up overload protection circuits when running multiple motors from a single drive.
MC2 OL2
14 M2 –
MCn OLn
Mn
80 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4
Start-Up
Programming &
Operation
This chapter explains the functions of the LED operator and how
to program the drive for initial operation.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 81
4.1 Using the Digital LED Operator
12 13
1 11
5
15
3
14
STOP
16
7 8
10
4 6
STOP
V1000
Fref : (Hz)
FWD/REV Sel :
Fout : (Hz)
lout : (A)
Mon1 : (V)
Monitor :
Verify :
SetUpGuide :
Program :
Auto-Tuning :
82 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.1 Using the Digital LED Operator
1 Data Display Area Displays the frequency reference, parameter number, etc.
6 Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.
Start-Up Programming
9 LO/RE Selection Key mode. If the digital operator could change from REMOTE to
LOCAL by incorrect operation, set o2-01 (LOCAL/REMOTE
Key Function Selection) to “0” (disabled) to disable LOCAL/
REMOTE key.
& Operation
10 RUN Light Lit while the drive is operating the motor.
11 LO/RE Light Lit while the operator (LOCAL) is selected to run the drive.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 83
4.1 Using the Digital LED Operator
As illustrated
in this
manual
STOP
84 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.1 Using the Digital LED Operator
As shown
<1> Refer to Figure 4.1 for the difference between “flashing” and “flashing quickly”.
<2> Refer to the description for parameter U4-21 on page 206 for information on verifying operation interlock.
1s
ON ON
Flashing
Start-Up Programming
Flashing ON ON ON ON
quickly
& Operation
Figure 4.1 RUN LED Status and Meaning
Flashing
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 85
4.1 Using the Digital LED Operator
:
Turn the power on
<1> :
:
Output Frequency
Output Current
XX
Monitor Display
XX
XX XX XX
Verify Menu
PROGRAMMING MODE
XX XX XX
Application Preset
XXX
Set Up Mode
XX XX XX
XX
Parameter Setting Mode
XX
Auto-Tuning
XX
86 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.2 The Drive and Programming Modes
2.
Press the key until the Setup Mode Screen appears.
3.
Press the key to view the parameter setting display.
Start-Up Programming
4. Scroll through parameters by pressing the key until C1-01
appears.
& Operation
5. Press to view the current setting value (10.0). (Number
farthest to the left flashes)
6.
Press until the desired number is selected. (“1” flashes)
7.
Press the key and enter 0020.0.
4
8.
Press and the drive will confirm the change.
10.
Press the key until back at the initial display.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 87
4.2 The Drive and Programming Modes
Press . The LO/RE light will light up. The drive is now in
2. Local. STOP
To set the drive for REMOTE operation, press the key again.
88 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.2 The Drive and Programming Modes
Start-Up Programming
C1-01 Acceleration Time 1 E1-09 Minimum Output Frequency
C1-02 Deceleration Time 1 E1-13 Base Voltage
C6-01 Duty Selection E2-01 Motor Rated Current
C6-02 Carrier Frequency Selection E2-04 Number of Motor Poles
& Operation
d1-01 Frequency Reference 1 E2-11 Motor Rate Capacity
d1-02 Frequency Reference 2 H4-02 Terminal AM Gain Setting
d1-03 Frequency Reference 3 L1-01 Motor Protection Function Selection
d1-04 Frequency Reference 4 Stall Prevention Selection during
L3-04 Deceleration
d1-17
E1-01
Jog Frequency Reference
Input Voltage Reference
4
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 89
4.3 Start-up Flowcharts
90 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.3 Start-up Flowcharts
Application Presets
Yes
A1-06 used ?
TO
No
Start-Up Programming
A1-02 =
To To 2: Open Loop To
Flowchart A-1 Flowchart A-2 Vector control Flowchart A-3
& Operation
From Flowchart A-1, A-2, or A-3
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Couple the load or machine to the motor. Run the machine and check for desired operation.
4
Fine tune parameters. Adjust application settings (PID, ...) if necessary.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 91
4.3 Start-up Flowcharts
Energy Savings
(b8-01=1)
or
Speed Estimation
Speed Search (b3-24=1)
NO
enabled ? YES
YES
NO
Perform Stationary Auto-Tuning for
terminal resistance (T1-01 = 2)
Return to
Flowchart
A
Figure 4.5 Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode
92 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.3 Start-up Flowcharts
From
Flowchart
A
YES
Start-Up Programming
Is the motor cable
YES
longer than 50 m?
& Operation
Perform Stationary Auto-Tuning for
NO terminal resistance (T1-01 = 2)
Return to
Flowchart
A 4
Figure 4.6 Flowchart A2: High Performance Operation Using Open Loop Vector Motor
Control
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 93
4.3 Start-up Flowcharts
Motorcode is known ?
For parameter E5-01 NO
(for Yaskawa PM Motors)
Return to
Flowchart
A
94 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.4 Powering Up the Drive
Start-Up Programming
and connected Uncouple the motor from the load.
machinery
n Status Display
& Operation
When the power supply to the drive is turned on, the LED operator lights will appear as
follows:
No. Name Description
Normal The data display area displays the frequency reference. is lit.
Operation
4
Data displayed varies by the type of fault. Refer to Fault Displays,
Fault Causes, and Possible Solutions on page 131 for more information and
STOP
Main circuit low voltage (ex) possible solution. and are lit.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 95
4.5 Application Selection
96 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.5 Application Selection
Start-Up Programming
E1-07 Middle Output Frequency − −
& Operation
Table 4.5 Conveyor: Parameter Settings
No. Parameter Name Default Setting
A1-02 Control Method Selection 0: V/f Control
C1-01 Acceleration Time 1 3.0 s
C1-02 Deceleration Time 1 3.0 s
4
C6-01 Drive Duty Selection 0: Heavy Duty
Stall Prevention Selection during
L3-04 1: Enabled
Deceleration
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 97
4.5 Application Selection
98 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.5 Application Selection
Start-Up Programming
C1-01 Acceleration Time 1 H3-11 Terminal A2 Gain Setting
C1-02 Deceleration Time 1 H3-12 Terminal A2 Bias Setting
Momentary Power Loss Operation
C6-02 Carrier Frequency Selection L2-01
& Operation
Selection
d2-01 Frequency Reference Upper Limit L8-03 Overheat Pre-Alarm Operation Selection
d2-02 Frequency Reference Lower Limit o4-12 kWh Monitor Initialization
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 99
4.5 Application Selection
u Setting 6: Preset 6
Note: 1. Read the instructions listed in Notes on Controlling the Brake when Using Application Preset 6 on
page 101 when using Application Preset 6
2. Perform Auto-Tuning after selecting Application Preset 6.
3. If UL3 appears on the operator display after Auto-Tuning is complete, set L6-01 to “0” to repeat the
Auto-Tuning process.
100 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.5 Application Selection
Start-Up Programming
b1-01 Frequency Reference Selection 1 d1-03 Frequency Reference 3
b6-01 Dwell Reference at Start E1-08 Middle Output Frequency Voltage
Terminals MA, MB, and MC Function
& Operation
b6-02 Dwell Time at Start H2-01 Selection
C1-01 Acceleration Time 1 L1-01 Motor Overload Protection Selection
C1-02 Deceleration Time 1 L4-01 Speed Agreement Detection Level
C6-02 Carrier Frequency Selection L6-02 Torque Detection Level 1
d1-01 Frequency Reference 1 L6-03 Torque Detection Time 1 4
u Notes on Controlling the Brake when Using Application
Preset 6
The frequency detection function is used for controlling the brake.
When an external Baseblock command is present while a Run command is active, the
frequency reference will be kept as long as the Run command is active. To avoid improper
brake operation make sure that frequency detection is set so that the brake does not open during
Baseblock (L4-07 = “0”, default).
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 101
4.5 Application Selection
The table below shows how to set up the drive when using output terminals P2-PC as brake
control output.
Brake Open/Close Brake Activation Level Control Mode
OLV
Function Parameter Signal Parameter V/f OLV for PM
L4-01
L4-02
output time
frequency
ON OFF
Frequency
Dectection 2
102 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.5 Application Selection
OFF ON
S1-SC UP
Input
S6-SC Fast/Slow OFF ON
b6-02
d1-01 (Enabled when b1-01 = 0)
d1-03
Output frequency
L4-01 b6-01 b2-01
0
Time
Output DC Injection braking
Frequency Detection 2
(H2-03=05) ON OFF
P2-PC
Holding brake
Closed Open Closed
u Setting 7: Preset 7
Table 4.15 Preset 7: Parameters and Settings
No. Parameter Name Default Setting
A1-02 Control Method Selection 0: V/f Control
b1-01 Frequency Reference Selection 1 0: Operator
Start-Up Programming
C1-01 Acceleration Time 1 3.0 s
C1-02 Deceleration Time 1 3.0 s
C6-01 Drive Duty Selection 0: Heavy Duty
& Operation
C6-02 Carrier Frequency Selection 2: 5 kHz
d1-01 Frequency Reference 1 6.0 Hz
d1-02 Frequency Reference 2 30.0 Hz
d1-03 Frequency Reference 3 60.0 Hz
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 103
4.5 Application Selection
104 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.5 Application Selection
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 105
4.6 Basic Drive Setup Adjustments
106 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Start-Up Programming
When b1-01 = 0 the frequency reference will be provided by the LED operator. Refer to The
Drive and Programming Modes on page 87 for information on how to set the frequency
reference.
& Operation
n Frequency Reference from the Analog Input Terminal: b1-01 = 1
When b1-01 = 1, analog inputs A1 and A2 provide the frequency reference.
Note: Set H3-02 (Terminal A1 Function Selection) to “0” to configure Terminal A1 for the main analog
frequency reference.
Using a Single Analog Signal (V or I) as the Frequency Reference 4
Control Circuit Terminal A1 (Voltage Input):
When entering the main frequency reference with a voltage signal, use the voltage input set
up in control circuit terminal A1.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 107
4.6 Basic Drive Setup Adjustments
Drive
+ V (+10.5 V, 20 mA)
0 to 10 V
2 kW A1 Main Frequency Reference
(voltage input)
A2 Auxiliary Frequency Reference
(voltage/current input)
AC Frequency Reference
Common
108 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Drive
+ V (+10.5 V, 20 mA)
Start-Up Programming
command from the terminals.
WARNING! Sudden Movement Hazard. When the run command is given by turning on the power to the drive,
the motor will begin rotating as soon as the drive is powered up. Be sure to take proper precautions if using
this setting. Ensure the area around the motor is safe. Failure to comply could result in death or serious injury.
& Operation
n Run the Drive at 6 Hz using the Digital LED Operator: b1-02 = 0
To assign the run command to the operator panel, set parameter b1-01 to “0”. This will set up
the drive to acknowledge the run command through the LED operator. Initialize the run
command using the Run and Stop keys. Upon power up, the drive uses parameter b1-02 to
determine the run command location.
The following procedure indicates how to start and stop the drive through the LED operator
4
after parameter b1-02 has been set to 0.
Note:
When b1-02 (Run Command Selection) is not set to 0 (operator), press to set LOCAL.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 109
4.6 Basic Drive Setup Adjustments
Step Display/Result
3.
Press the key to start the motor.
off on
STOP
5. Press the key to stop the motor. The RUN light will flash
until the motor comes to a complete stop. flashing off
Drive
Forward Run
S1
Reverse Run
S2
110 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Figure 4.13 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5
<1> When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in
reverse.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control
terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default)).
Start-Up Programming
If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is
set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of
the drive and may cause injury.
CAUTION! The motor will begin rotating as soon as the power is switched on. Proper precautions must be
& Operation
taken to ensure that the area around the motor is safe prior to powering up the drive. Failure to do so may
result in minor or moderate injury.
Note: Run by Turning on/off the Power Supply. For safety reasons, the drive is initially set up not to accept a
run command at power up (b1-17 = "0"). If a run command is issued at power up, the RUN indicator
LED will flash quickly. To change this and have the run command issued by the drive, change parameter
b1-17 to 1.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 111
4.6 Basic Drive Setup Adjustments
112 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.7 Auto-Tuning
4.7 Auto-Tuning
u Types of Auto-Tuning
There are three types of Auto-Tuning. Select the best type of Auto-Tuning for the application.
Refer to Auto-Tuning Procedure on page 115.
Type Setting Application Conditions and Benefits Control Mode
• Assumes the motor can rotate during the
Auto-Tuning process
• Improves torque compensation, slip
Rotational compensation, energy savings, and Speed Search V/f Control
Auto-Tuning T1-01 = 3 performance
for V/f Control
• Should be performed when Speed Estimation
Type Speed Search or Energy Saving is used in
V/f Control
• Assumes the motor can rotate during the
Rotational Auto- Auto-Tuning process
Tuning T1-01 = 0 • Achieves high-performance motor control and Open Loop Vector Control
for OLV Control should be performed whenever Open Loop
Vector Control is used
Stationary Auto- For use when:
Tuning • The motor cable exceeds 50 m
for Line-to-Line V/f Control, Open Loop
T1-01 = 2 • The motor cable length has been modified after
Start-Up Programming
Resistance (V/f Vector Control
and OLV Auto-Tuning has been previously performed
Control) • When motor capacity and drive capacity differ
Note: Auto-Tuning cannot be performed on permanent magnet motors (IPM, SPM, etc.).
& Operation
u Before Auto-Tuning the Drive
Check the items below before Auto-Tuning the drive.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 113
4.7 Auto-Tuning
WARNING! Sudden Movement Hazard. Do not release the mechanical brake during stationary Auto-Tuning.
Inadvertent brake release may cause damage to equipment or injury to personnel. Ensure that the mechanical
brake release circuit is not controlled by the drive multi-function digital outputs.
Note: It is recommended that Rotational Auto-Tuning is performed with the load disconnected. Failure to
comply could result in improper drive operation. If Rotational Auto-Tuning is performed for a motor
coupled to a load, the motor constants will be inaccurate and the motor may exhibit abnormal operation.
Disconnect or decouple the motor from the load.
114 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.7 Auto-Tuning
u Performing Auto-Tuning
n Auto-Tuning Procedure
Auto-Tuning should generally be performed in the following steps.
1. Refer to Before Auto-Tuning the Drive on page 113.
2. Determine which type of Auto-Tuning best fits the application requirements following
Figure 4.15.
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 115
4.7 Auto-Tuning
START
NO Is the total
Can the load be connected load
Will the application expected to be less
allow motor rotation disconnected from than 30% of the motor
for Auto-Tuning? the motor? rating?
YES YES NO
NO
YES NOTICE: Auto-Tuning with
Is the cable a connected load is possible,
between the motor but may result in less than
and drive longer optimum performance.
than 50 m?
V/f Rotational
Auto-Tuning YES NO
(T1-01 = 3)
Rotational Use V/f control (A1-02 =
Auto-Tuning 0) or set motor
Stationary Auto-Tuning for (T1-01 = 0)
Line-to-Line Resistance parameters manually if
(T1-01 = 2) OLV control is needed
Auto-Tuning finished.
116 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.7 Auto-Tuning
u Auto-Tuning Example
The following example illustrates how to perform Rotational Auto-Tuning for Open Loop
Vector Control (A1-02 = 2).
2.
Press the key until the Auto-Tuning display appears.
3.
Press to begin setting parameters.
4.
Press to display the value for T1-01.
Start-Up Programming
5.
Press to select the digit to edit.
& Operation
6. Press and set the drive to perform Rotational Auto-Tuning
(00).
7.
Save the setting by pressing .
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 117
4.7 Auto-Tuning
Step Display/Result
1.
Press to access the motor output power parameter T1-02.
2.
Press to view the default setting.
3.
Press to select the digit to edit.
4.
Press and enter the motor power nameplate data in kW.
5.
Press to save the setting.
Note: 1. For the details on each setting, Refer to Input Data for Auto-Tuning on page 119.
2. For Stationary Auto-Tuning for Line-to-Line resistance only, set T1-02 and T1-04.
n Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning,
which could result in death or serious injury. Ensure the area surrounding the drive motor and load are clear
before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning
is performed even with the motor stopped, which could result in death or serious injury. Do not touch the
motor until Auto-Tuning has been completed.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure
to comply could result in improper operation of the drive. Ensure the motor can freely spin before beginning
Auto-Tuning.
NOTICE: Never perform Rotational Auto-Tuning for a motor connected to a load. Failure to comply could
result in improper drive operation. If Rotational Auto-Tuning is performed for a motor coupled to a load, the
motor parameters will be inaccurate and the motor may exhibit abnormal operation. Disconnect or decouple
the motor from the load.
118 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.7 Auto-Tuning
Enter the required information from the motor nameplate. Press to proceed to the Auto-
Tuning start display.
Note: These instructions continue from Step 7 in “Enter Data from the Motor Nameplate”.
Step Display/Result
After setting T1-07 as illustrated in the previous section, press
1.
and confirm the display is as described below:
Start-Up Programming
n T1-00: Motor 1/Motor 2 Selection
Selects the motor to be tuned when motor 1/2 switching is enabled, i.e., a digital input is set
for function H1- = 16. This parameter is not displayed if motor 1/2 switching is disabled.
& Operation
No. Name Setting Range Default
T1-00 Motor 1/2 Selection 1 or 2 1
Setting 1: Motor 1
Auto-Tuning automatically sets parameters E1- and E2- for motor 1.
4
Setting 2: Motor 2
Auto-Tuning automatically sets parameters E3- and E4- for motor 2. Make sure that
motor 2 is connected to the drive for Auto-Tuning.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 119
4.7 Auto-Tuning
120 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.7 Auto-Tuning
Start-Up Programming
n T1-06: Number of Motor Poles (T1-01 = 0 or 3)
Used to set the number of motor poles according to the motor nameplate value.
No. Name Setting Range Default
& Operation
T1-06 Number of Motor Poles 2 to 48 4
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 121
4.7 Auto-Tuning
122 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.8 No-Load Operation Test Run
n During Operation
Check the following items during operation:
• The motor should rotate smoothly (i.e., no abnormal noise or oscillation).
• The motor should accelerate and decelerate smoothly.
Start-Up Programming
Note: Before starting the motor, set the frequency reference d1-01 to 6 Hz.
Step Display/Result
& Operation
1. Turn on the power to the drive. The initial display appears.
2. Press the key to select LOCAL. The LO/RE LED will turn
4
STOP
on.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 123
4.8 No-Load Operation Test Run
Step Display/Result
STOP
3. Press to give the drive a Run command. RUN will light and
the motor will rotate at 6 Hz.
Off On
Motor
Forward
STOP STOP
6. The drive should operate normally. Press to stop the motor.
RUN flashes until the motor comes to a complete stop.
Flashing Off
124 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.9 Test Run with Load Connected
Start-Up Programming
n Operating the Motor under Loaded Conditions
Test run the application similarly to the no-load test procedure when connecting the machinery
to the motor.
& Operation
• Check monitor parameter U1-03 to ensure there is no overcurrent.
• If the application permits running the load in the reverse direction, try changing motor
direction and the frequency reference while watching for abnormal motor oscillation or
vibration.
• Correct any problems that occurs with hunting, oscillation, or other control-related
issues. 4
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 125
4.10 Test Run Checklist
Check the items that correspond to the control mode being used.
WARNING! Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed
for 3-Wire control, a momentary closure on terminal S1 may cause the drive to start.
126 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
4.10 Test Run Checklist
Start-Up Programming
Set the minimum and maximum frequency references to the desired values. Make the
following adjustments if the drive does not operate as expected:
Gain adjustment: Set the maximum voltage/current signal and adjust the analog input
gain (H3-03 for input A1, H3-11 for input A2) until the frequency reference value
21 –
reaches the desired value.
Bias adjustment: Set the minimum voltage/current signal and adjust the analog input
& Operation
bias (H3-04 for input A1, H3-12 for input A2) until the frequency reference value reaches
the desired minimum value.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 127
4.10 Test Run Checklist
128 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5
Troubleshooting
This chapter provides descriptions of the drive faults, alarms,
errors, related displays, and possible solutions. This chapter can
also serve as a reference guide for tuning the drive during a trial
run.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 129
5.1 Drive Alarms, Faults, and Errors
130 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
LED Operator Display Fault Name
MEMOBUS/Modbus Communication Error
CE
Control data was not received for the CE detection time set to H5-09.
Cause Possible Solution
• Check for faulty wiring.
Faulty communications wiring, or a • Correct the wiring.
short circuit exists.
• Check for loose wiring and short circuits. Repair as needed.
5
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 131
5.2 Fault Detection
Due to residual induction current in • Create a motor restart sequence that allows enough time for the residual
the motor when the drive attempted induction voltage to dissipate.
to start the motor, the drive • Enable Speed Search at start (b3-01 = 1). Use the multi-function terminals to
attempted to adjust the current execute External Speed Search 1 and 2 (H1- = 61 or 62).
offset value beyond the allowable Note: When using a PM motor, both External Speed Search 1 and 2 perform the
range. same operation.
LED Operator Display Fault Name
A/D Conversion Error
CPF02
An A/D conversion error occurred.
Cause Possible Solution
Control circuit is damaged. Cycle power to the drive. If the problem continues, replace the drive.
• Check for wiring errors along the control circuit terminals.
Control circuit terminals have • Correct the wiring.
shorted out (+V, AC).
Check the resistance of the speed potentiometer and related wiring.
Control terminal input current has • Check the input current.
exceeded allowable levels. • Reduce the current input to control circuit terminal (+V) to 20 mA.
132 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
not connected properly.
LED Operator Display Fault Name
CPF11 RAM Fault
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
CPF12
FLASH Memory Fault
Problem with the ROM (FLASH memory).
5
Cause Possible Solution
Hardware is damaged. Replace the drive.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 133
5.2 Fault Detection
134 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
CPF25 Terminal Board Not Connected
Cause Possible Solution
Terminal board is not connected Reconnect the terminal board to the connector on the drive, then cycle the power
correctly. to the drive.
LED Operator Display Fault Name
Speed Deviation (for Simple V/f with PG) 5
dEv According to the pulse input (RP), the speed deviation is greater than the setting
in F1-10 for longer than the time set to F1-11.
Cause Possible Solution
Load is too heavy. Reduce the load.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 135
5.2 Fault Detection
Acceleration and deceleration Increase the acceleration and deceleration times (C1-01 through C1-08).
times are set too short.
The load is locked up. Check the machine.
Parameters are not set Check the settings of parameters F1-10 and F1-11.
appropriately.
Motor brake engaged. Ensure the motor brake releases properly.
LED Operator Display Fault Name
dWFL DriveWorksEZ Fault
dWAL DriveWorksEZ Program Error Output
Cause Possible Solution
Fault output by DriveWorksEZ Correct the cause of the fault.
LED Operator Display Fault Name
MECHATROLINK Watchdog Timer Error
E5
The watchdog timed out.
Cause Possible Solution
Data has not been received from the Execute DISCONNECT or ALM_CLR, then issue a CONNECT command or
PLC, triggering the watchdog SYNC_SET command and proceed to phase 3.
timer.
LED Operator Display Fault Name
Option Card External Fault
EF0
An external fault condition is present.
Cause Possible Solution
An external fault was received from
the PLC with other than F6-03 = 3 • Remove the cause of the external fault.
“alarm only” (the drive continued • Remove the external fault input from the PLC.
to run after external fault).
Problem with the PLC program. Check the PLC program and correct problems.
LED Operator Display Fault Name
External Fault (input terminal S1)
EF1
External fault at multi-function input terminal S1.
External Fault (input terminal S2)
EF2
External fault at multi-function input terminal S2.
External Fault (input terminal S3)
EF3
External fault at multi-function input terminal S3.
External Fault (input terminal S4)
EF4
External fault at multi-function input terminal S4.
External Fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
136 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Incorrect setting of multi-function • Check if the unused terminals set for H1- = 20 to 2F (External Fault).
contact inputs. • Change the terminal settings.
Troubleshooting
Parameters are not set Check the settings of parameters b5-36 and b5-37.
appropriately.
Wiring for PID feedback is Correct the wiring.
incorrect.
There is a problem with the • Check the sensor on the control side.
feedback sensor. • Replace the sensor if damaged.
LED Operator Display Fault Name
PID Feedback Loss 5
FbL This fault occurs when PID Feedback Loss Detection is programmed to fault
(b5-12 = 2) and the PID Feedback < PID Feedback Loss Detection Level (b5-13)
for the PID Feedback Loss Detection Time (b5-14).
Cause Possible Solution
Parameters are not set Check the settings of parameters b5-13 and b5-14.
appropriately.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 137
5.2 Fault Detection
138 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
to overheating or the motor
insulation is damaged. • Replace the motor.
• Check the motor cables.
One of the motor cables has shorted • Remove the short circuit and power the drive back up.
out or there is a grounding problem. • Check the resistance between the motor cables and the ground terminal .
• Replace damaged cables.
• Measure the current flowing into the motor.
• Replace the drive with a larger capacity unit if the current value exceeds the
rated current of the drive.
5
The load is too heavy.
• Determine if there is sudden fluctuation in the current level.
• Reduce the load to avoid sudden changes in the current level or switch to a
larger drive.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 139
5.2 Fault Detection
Calculate the torque needed during acceleration relative to the load inertia and the
specified acceleration time.
If the right amount of torque cannot be set, make the following changes:
The acceleration or deceleration
times are too short. • Increase the acceleration time (C1-01, -03, -05, -07)
• Increase the S-curve characteristics (C2-01 through C2-04)
• Increase the capacity of the drive.
The drive is attempting to operate a • Check the motor capacity.
specialized motor or a motor larger • Ensure that the rated capacity of the drive is greater than or equal to the capacity
than the maximum size allowed. rating found on the motor nameplate.
Magnetic contactor (MC) on the
output side of the drive has turned Set up the operation sequence so that the MC is not tripped while the drive is
outputting current.
on or off.
• Check the ratios between the voltage and frequency.
V/f setting is not operating as • Set parameter E1-04 through E1-10 appropriately. Set E3-04 through E3-10
expected. when using a second motor.
• Lower the voltage if it is too high relative to the frequency.
• Check the amount of torque compensation.
Excessive torque compensation. • Reduce the torque compensation gain (C4-01) until there is no speed loss and
less current.
• Review the possible solutions provided for handling noise interference.
Drive fails to operate properly due
to noise interference. • Review the section on handling noise interference and check the control circuit
lines, main circuit lines and ground wiring.
• Check if fault occurs simultaneously to overexcitation function operation.
Overexcitation gain is set too high. • Consider motor flux saturation and reduce the value of n3-13 (Overexcitation
Deceleration Gain).
• Enable Speed Search at start (b3-01 = “1”).
Run command applied while motor
was coasting. • Program the Speed Search command input through one of the multi-function
contact input terminals (H1- = “61” or “62”).
The wrong motor code has been
entered for PM Open Loop Vector Enter the correct motor code to E5-01 to indicate that a PM motor is connected.
(Yaskawa motors only).
Check which motor control method the drive is set to (A1-02).
The motor control method and • For IM motors, set A1-02 = “0” or “2”.
motor do not match.
• For PM motors, set A1-02 = “5”.
The motor cable is too long Use a larger drive.
LED Operator Display Fault Name
Option Card Connection Error at Option Port CN5-A
oFA00
The option card is incompatible with the drive.
Cause Possible Solution
The option card is incompatible Use a compatible option card.
with the drive.
140 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
• Measure the output current.
Load is too heavy. • Decrease the load.
• Lower the carrier frequency (C6-02).
• Replace the cooling fan.
Internal cooling fan is stopped. • After replacing the drive, reset the cooling fan maintenance parameter (o4-03
= “0”).
LED Operator Display Fault Name
Overheat 1 (Heatsink Overheat) 5
oH1 The temperature of the heatsink has exceeded 10 °C plus the default value of
L8-02.
Cause Possible Solution
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 141
5.2 Fault Detection
The internal cooling fan has • Check the maintenance time for the cooling fan (U4-04).
reached its performance life or has • If U4-04 exceeds 90%, replace the cooling fan.
malfunctioned. • After replacing fan, reset the fan maintenance time (o4-03 = “0”).
Current flowing to control circuit • Check the current level of the terminal.
terminal +V exceeded the tolerance
level. • Set the current to the control circuit terminal to be 20 mA or less.
oH3 • The motor overheat signal to analog input terminal A1 or A2 exceeded the
alarm detection level.
• Detection requires multi-function analog input H3-02 or H3-10 be set to “E”.
Cause Possible Solution
• Check the size of the load, the accel/decel times and the cycle times.
• Decrease the load.
• Increase the acceleration and deceleration times (C1-01 through C1-08).
• Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve
reducing E1-08 and E1-10.
Motor has overheated • Be careful not to lower E1-08 and E1-10 excessively, as this reduces load
tolerance at low speeds.
• Check the motor-rated current.
• Enter the motor-rated current as indicated on the motor nameplate (E2-01).
• Ensure the motor cooling system is operating normally.
• Repair or replace the motor cooling system.
LED Operator Display Fault Name
Motor Overheat Fault (PTC Input)
oH4 • The motor overheat signal to analog input terminal A1 or A2 exceeded the
fault detection level.
• Detection requires that multi-function analog input H3-02 or H3-10 = “E”.
Cause Possible Solution
142 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
• Check the size of the load, the accel/decel times and the cycle times.
• Decrease the load.
• Increase the acceleration and deceleration times (C1-01 through C1-08).
• Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve
reducing E1-08 and E1-10. Be careful not to lower E1-08 and E1-10
Motor has overheated. excessively because this reduces load tolerance at low speeds
• Check the motor-rated current.
• Enter the motor-rated current as indicated on the motor nameplate (E2-01).
• Ensure the motor cooling system is operating normally.
• Repair or replace the motor cooling system.
LED Operator Display Fault Name
Motor Overload
oL1 The electrothermal sensor tripped overload protection.
Note: The U4-16 value must be less than 100 before oL1 can be reset.
Cause Possible Solution
Load is too heavy. Reduce the load.
Cycle times are too short during Increase the acceleration and deceleration times (C1-01 through C1-08).
acceleration and deceleration.
• Drive overloaded at low
speeds. • Reduce the load.
• Overload may occur at low • Increase the speed.
speeds when using a general-
purpose motor, even if • If the drive is supposed to operate at low speeds, either increase the motor
operating within the rated capacity or use a motor specifically designed to operate with the drive.
current limitation.
Although a special type of motor is
being used, the motor protection Set L1-01 = “2”.
selection is set for a general-
purpose motor (L1-01 = 1).
Troubleshooting
• Adjust the user set V/f patterns (E1-04 through E1-10). Parameters E1-08 and
Voltage is too high for the V/f E1-10 may need to be reduced.
characteristics. • If E1-08 and E1-10 are set too high, there may be very little load tolerance at
low speed.
The wrong motor-rated current is • Check the motor-rated current.
set to E2-01. • Enter the value written on the motor nameplate to parameter E2-01.
The motor base frequency for the • Check the rated frequency indicated on the motor nameplate.
drive input power is set too low. • Enter the rated frequency to E1-06 (Base Frequency).
Multiple motors are running off the Disable the Motor Protection function (L1-01 = “0”) and install a thermal relay
5
same drive. to each motor.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 143
5.2 Fault Detection
The electrical thermal relay is • Check the current rating listed on the motor nameplate.
operating at the wrong level. • Check the value set for the motor-rated current (E2-01).
• Overexcitation increases the motor losses and the motor temperature. If applied
too long, motor damage can occur. Prevent excessive overexcitation operation
Motor overheated by or apply proper cooling to the motor
overexcitation operation. • Reduce the excitation deceleration gain (n3-13).
• Set L3-04 (Stall Prevention during Deceleration) to a value other than 4.
• Check values set to Speed Search related parameters.
Speed Search related parameters • Adjust the Speed Search current and Speed Search deceleration times (b3-02
are not set to the proper values. and b3-03 respectively).
• After Auto-Tuning, enable Speed Estimation Type Search (b3-24 = “1”).
Output current fluctuation due to Check the power supply for phase loss.
input phase loss
LED Operator Display Fault Name
Drive Overload
oL2
The thermal sensor of the drive triggered overload protection.
Cause Possible Solution
Load is too heavy. Reduce the load.
Cycle times are too short during Increase the settings for the acceleration and deceleration times (C1-01 through
acceleration and deceleration. C1-08).
• Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve
Voltage is too high for the V/f reducing E1-08 and E1-10.
characteristics. • Be careful not to lower E1-08 and E1-10 excessively because this reduces load
tolerance at low speeds.
Drive capacity is too small. Replace the drive with a larger model.
• Reduce the load when operating at low speeds.
Overload occurred when operating • Replace the drive with a model that is one frame size larger.
at low speeds.
• Lower the carrier frequency (C6-02).
Reduce the torque compensation gain (C4-01) until there is no speed loss but less
Excessive torque compensation. current.
• Check the settings for all Speed Search related parameters.
• Adjust the current used during Speed Search and the Speed Search deceleration
Speed Search related parameters time (b3-03 and b3-02 respectively).
are not set correctly.
• After Auto-Tuning the drive, enable the Speed Search Estimation Type (b3-24
= “1”).
Output current fluctuation due to Check the power supply for phase loss.
input phase loss
LED Operator Display Fault Name
Overtorque Detection 1
oL3 The current has exceeded the value set for torque detection (L6-02) for longer
than the allowable time (L6-03).
Cause Possible Solution
144 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Parameter settings are not Check the settings of parameters L6-02 and L6-03.
appropriate for the type of load.
There is a fault on the machine side Check the status of the load. Remove the cause of the fault.
(e.g., the machine is locked up).
LED Operator Display Fault Name
Overtorque Detection 2
oL4 The current has exceeded the value set for Overtorque Detection 2 (L6-05) for
longer than the allowable time (L6-06).
Cause Possible Solution
Parameter settings are not Check the settings of parameters L6-05 and L6-06.
appropriate for the type of load.
LED Operator Display Fault Name
Mechanical Weakening Detection 1
oL5
Overtorque occurred, matching the conditions specified in L6-08.
Cause Possible Solution
Overtorque occurred, triggering the
mechanical weakening level set to Check for the cause of mechanical weakening.
L6-08.
LED Operator Display Fault Name
High-Slip Braking oL
oL7 The output frequency stayed constant for longer than the time set in n3-04 during
High-slip Braking.
Cause Possible Solution
Excessive load inertia.
• Reduce deceleration times using parameters C1-02, -04, -06 and -08 in
Motor is driven by the load. applications that do not use High-slip Braking.
Something on the load side is • Use a braking resistor to shorten deceleration time.
restricting deceleration.
Troubleshooting
• Increase parameter n3-04 (High-slip Braking Overload Time).
The overload time during High-slip
Braking is too short. • Install a thermal relay and increase the parameter setting of n3-04 to the
maximum value.
LED Operator Display Fault Name
External Digital Operator Connection Fault
• The external operator has been disconnected from the drive.
Note: An oPr fault will occur when all of the following conditions are true:
oPr
• Output is interrupted when the operator is disconnected (o2-06 = 1).
• The run command is assigned to the operator
5
(b1-02 = 0 and LOCAL has been selected).
Cause Possible Solution
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 145
5.2 Fault Detection
Fast acceleration time causes the • Check if sudden drive acceleration triggers an overvoltage alarm.
motor to overshoot the speed • Increase the acceleration time.
reference. • Use longer S-curve acceleration and deceleration times.
The braking torque was too high, causing regenerative energy to charge the DC
Excessive braking load. bus.
Reduce the braking torque, use a braking option, or lengthen decel time.
Install a DC link choke.
Surge voltage entering from the Note: Voltage surge can result from thyristor convertor and phase advancing
drive input power. capacitor using same drive main input power supply.
Ground fault in the output circuit • Check the motor wiring for ground faults.
causing the DC bus capacitor to
overcharge. • Correct grounding shorts and turn the power back on.
146 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
LED Operator Display Fault Name
Input Phase Loss
PF Drive input power has an open phase or has a large imbalance of voltage between
phases. Detected when L8-05 = 1 (enabled).
Cause Possible Solution
There is phase loss in the drive • Check for wiring errors in the main circuit drive input power.
input power. • Correct the wiring.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 147
5.2 Fault Detection
148 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
Motor Pull Out or Step Out Detection
STo
Motor pull out or step out has occurred. Motor has exceeded its pull out torque.
Cause Possible Solution
• Enter the correct motor code for the PM being used into E5-01.
The wrong motor code has been set
(Yaskawa motors only). • For special-purpose motors, enter the correct data to all E5 parameters
according to the Test Report provided for the motor.
• Increase the value set to n8-55 (Load Inertia for PM).
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 149
5.2 Fault Detection
150 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.2 Fault Detection
Drive internal circuitry has become • Check the maintenance time for the capacitors (U4-05).
worn. • Replace the drive if U4-05 exceeds 90%.
The drive input power transformer
is not large enough and voltage Check the capacity of the drive input power transformer.
drops after switching on power.
Air inside the drive is too hot. Check the drive internal temperature.
Problem with the CHARGE Replace the drive.
indicator.
LED Operator Display Fault Name
Control Power Supply Voltage Fault
Uv2
Voltage is too low for the control drive input power.
Cause Possible Solution
L2-02 changed from its default
value in drive that is 7.5 kW or Correct parameter L2-02 setting or install optional Momentary Power Loss Ride-
smaller without installing a Thru unit.
Momentary Power Loss Ride-
Thru.
The wiring for the control power • Cycle power to the drive. Check if the fault reoccurs.
supply is damaged. • Replace the drive if the fault continues to occur.
• Cycle power to the drive. Check if the fault reoccurs.
Internal circuitry is damaged.
• Replace the drive if the fault continues to occur.
LED Operator Display Fault Name
Undervoltage 3 (Inrush Prevention Circuit Fault)
Uv3
The inrush prevention circuit has failed.
Cause Possible Solution
• Cycle power to the drive. Check if the fault reoccurs.
The contactor on the inrush • Replace the drive if the fault continues to occur.
prevention circuit is damaged. • Check monitor U4-06 for the performance life of the inrush prevention circuit.
Troubleshooting
• Replace the drive if U4-06 exceeds 90%.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 151
5.3 Alarm Detection
152 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.3 Alarm Detection
Troubleshooting
performance life.
Note: An alarm output (H2- = 10) will only be triggered if H2- = 2F.
Soft Charge Bypass Relay Maintenance Time
LT-3 The DC bus soft charge relay is nearing the end of its expected performance life.
Note: An alarm output (H2- = 10) will only be triggered if H2- = 2F.
IGBT Maintenance Time (50%)
LT-4 IGBTs have reached 50% of their expected performance life.
Note: An alarm output (H2- = 10) will only be triggered if H2- = 2F.
Heatsink Overheat
5
oH
The temperature exceeded the value set to L8-02.
Drive Overheat Warning
oH2 “Drive Overheat Warning” was input to a multi-function input terminal, S1 through
S7 (H1-= B)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 153
5.3 Alarm Detection
Motor Overheat
oH3 The motor overheat signal entered to a multi-function analog input terminal exceeded
the alarm level (H3-02 or H3-10 = E).
Overtorque 1
oL3 Drive output current (or torque in OLV) was greater than L6-02 for longer than the
time set in L6-03.
Overtorque 2
oL4 Drive output current (or torque in OLV) was greater than L6-05 for longer than the
time set in L6-06.
Mechanical Weakening Detection 1
oL5
Overtorque occurred, matching the conditions specified in L6-08.
Overspeed (for Simple V/f with PG)
oS
Pulse input (RP) indicates that motor speed feedback exceeded F1-08 setting.
DC Bus Overvoltage
ov The DC bus voltage exceeded the trip point.
For 200 V class: approximately 410 V
For 400 V class: approximately 820 V (740 V when E1-01 < 400)
PASS MEMOBUS/Modbus Comm. Test Mode Complete
PG Disconnect (for Simple V/f with PG)
PGo
Detected when no PG pulses received for a time longer than setting in F1-14.
Motor Switch during Run
rUn
A command to switch motors was entered during run.
SE MEMOBUS/Modbus Communication Test Mode Error
IGBT Maintenance Time (90%)
TrPC
IGBTs have reached 90% of their expected performance life.
Undertorque Detection 1
UL3
Drive output current (or torque in OLV) less than L6-02 for longer than L6-03 time.
Undertorque Detection 2
UL4
Drive output current (or torque in OLV) less than L6-05 for longer than L6-06 time.
Undervoltage
One of the following conditions was true when the drive was stopped and a run
command was entered:
Uv • DC bus voltage dropped below the level specified in L2-05.
• Contactor to suppress inrush current in the drive was open.
• Low voltage in the control drive input power. This alarm outputs only if L2-01 is
not 0 and DC bus voltage is under L2-05.
154 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.4 Operator Programming Errors
Troubleshooting
PID Control Selection Fault
oPE09 PID control function selection is incorrect. Requires that
PID control is enabled (b5-01 = 1 to 4).
V/f Data Setting Error
One or more of the parameters listed below are not set
oPE10 according to the formula:
• E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤ E1-04
• E3-09 ≤ E3-07 < E3-06 ≤ E3-11 ≤ E3-04
Carrier Frequency Setting Error 5
oPE11
Correct the setting for the carrier frequency.
Pulse Monitor Selection Error
oPE13 Incorrect setting of monitor selection for Pulse Train
(H6-06).
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 155
5.5 Auto-Tuning Fault Detection
156 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.5 Auto-Tuning Fault Detection
Troubleshooting
Motor data entered during • Enter the correct data.
Auto-Tuning was incorrect. • Restart Auto-Tuning and enter the correct information.
Auto-Tuning did not complete
within designated time frame. • Check and correct faulty motor wiring.
Drive-calculated values outside • Disconnect the motor from machine and perform Rotational Auto-Tuning.
parameter setting range.
LED Operator Display Error Name
Er-05 No-Load Current Error
5
Cause Possible Solutions
Motor data entered during • Enter the correct data.
Auto-Tuning was incorrect. • Restart Auto-Tuning and enter the correct information.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 157
5.5 Auto-Tuning Fault Detection
Torque limit when motoring is • Check the settings of parameters L7-01 and L7-02.
too low (L7-01 and L7-02). • Increase the setting.
LED Operator Display Error Name
Er-11 Motor Speed Fault (detected only when Auto-Tuning is enabled)
Cause Possible Solutions
Torque reference is too high. • Increase the acceleration time (C1-01).
(Enabled in OLV only.) • Disconnect the machine from the motor, if possible.
LED Operator Display Error Name
Er-12 Current Detection Error
Cause Possible Solutions
One of the motor phases is Check motor wiring and correct problems.
missing (U/T1, V/T2, W/T3).
Current exceeded the current • Check the motor wiring for a short between motor lines.
rating of the drive. • If a magnetic contactor is used between motors, ensure it is on.
The current is too low. • Replace the drive.
Attempted Auto-Tuning without Connect the motor and perform Auto-Tuning.
motor connected to the drive.
Current detection signal error. Replace the drive.
158 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
5.6 Diagnosing and Resetting Faults
Drive
Fix the cause of the fault and Close then open the fault signal digital Fault Reset Switch
S4 Fault Reset Digital Input
reset via Fault Reset Digital input via terminal S4. S4 is set fault
Input S4. reset as default (H1-04 = 12) SC Digital Input Common
2 ON
If the above methods do not reset the fault, turn off the drive main
power supply. Reapply power after LED operator display is out.
1 OFF
Troubleshooting
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 159
5.6 Diagnosing and Resetting Faults
160 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
Appendix: A
Specifications
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 161
A.1 Heavy Duty and Normal Duty Ratings
<1> The following pages list information on rating changes based on drive model.
TERMS
• HD and ND: HD refers to applications requiring constant torque output,
while ND refers to applications with variable torque needs. The drive allows
the user to select HD or ND torque depending on the application. Fans,
pumps, and blowers should use ND (C6-01 = 1), and other applications
generally use HD (C6-01 = 0).
• Swing PWM: Swing PWM equivalent to a 2 kHz audible noise. This
function turns the motor noise into a less obtrusive white noise.
Note: Differences between HD ratings and ND ratings for the drive include rated input and output current,
overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01 = 1).
162 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
A.2 Single/Three-Phase 200 V Class Drives
Single-Phase Drive Model <1> BA0001 BA0002 BA0003 BA0006 BA0010 BA0012 BA0018
Specifications
Three-phase power: 200 to 240 V
Max Output Voltage (V) Single-phase power: 200 to 240 V
(both proportional to input voltage)
Max Output Frequency (Hz) 400 Hz (user-adjustable)
Three-phase power: 200 to 240 V 50/60 Hz
Rated Voltage Single-phase power: 200 to 240 V 50/60 Hz
Rated Frequency
Power DC power supply: 270 to 340 V <9>
Supply
Allowable Voltage Fluctuation -15 to 10% A
Allowable Frequency Fluctuation ±5%
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 163
A.2 Single/Three-Phase 200 V Class Drives
Item Specification
Three-Phase Drive Model 2A0001 2A0002 2A0004 2A0006 2A0010 2A0012 2A0020
Single-Phase Drive Model <1> BA0001 BA0002 BA0003 BA0006 BA0010 BA0012 BA0018
164 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
A.2 Single/Three-Phase 200 V Class Drives
Maximum Motor Size Allowed (HP) ND Rating 7.5/10.0 10.0 20.0 25.0
<2> HD Rating 7.5 10.0 15.0 20.0
Three- ND Rating 37.0 52.0 68.0 80.0
Input Current Phase HD Rating 24.0 37.0 52.0 68.0
Input
(A) <3> Single- ND Rating - - - -
Phase HD Rating - - - -
Rated Output Capacity ND Rating 11.4 15.2 21.3 26.3
(kVA) <4> HD Rating 9.5 12.6 17.9 22.9
ND Rating <5> 30.0 40.0 56.0 69.0
Output Current (A)
HD Rating 25.0 <6> 33.0 <6> 47. 0 <6> 60.0 <6>
ND Rating: 120% of rated output current for 1 minute
Output HD Rating: 150% of rated output current for 1 minute
Overload Tolerance (Derating may be required for applications that start and
stop frequently)
Carrier Frequency User-adjustable 2 to 15 kHz
Three-phase power: 200 to 240 V
Max Output Voltage (V) Single-phase power: 200 to 240 V
(both proportional to input voltage)
Max Output Frequency (Hz) 400 Hz (user-adjustable)
Three-phase power: 200 to 240 V 50/60 Hz
Rated Voltage Single-phase power: 200 to 240 V 50/60 Hz
Rated Frequency
Power DC power supply: 270 to 340 V <7>
Supply
Allowable Voltage Fluctuation -15 to 10%
Allowable Frequency Fluctuation ±5%
Harmonic Corrective DC Link Choke Optional
Actions
Specifications
<1> Drives with single-phase power supply input will output three-phase power and cannot run a single-phase motor.
<2> The motor capacity (HP) refers to a NEC rated 4-pole motor. The rated output current of the drive output amps
should be equal to or greater than the motor rated current.
<3> Input current rating varies depending on the power supply transformer, input reactor, wiring connections, and
power supply impedance.
<4> Rated motor capacity is calculated with a rated output voltage of 220 V.
<5> Carrier frequency is set to 2 kHz (Swing PWM). Current derating is required in order to raise the carrier A
frequency.
<6> Carrier frequency is set to 8 kHz. Current derating is required in order to raise the carrier frequency.
<7> DC is not available for UL standards.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 165
A.3 Three-Phase 400 V Class Drives
166 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
A.3 Three-Phase 400 V Class Drives
Specifications
power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 440 V.
<4> Carrier frequency is set to 2 kHz (Swing PWM). Current derating is required to raise the carrier frequency.
<5> Carrier frequency is set to 8 kHz. Current derating is required to raise the carrier frequency.
<6> DC is not available for UL standards.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 167
A.4 Drive Specifications
Item Specification
The following control methods are available:
Control Method Open Loop Vector Control (current vector), V/f Control, and PM Open
Loop Vector (for use with SPM and IPM)
Frequency Control Range 0.01 to 400 Hz
Digital input: within ±0.01% of the max output frequency
Frequency Accuracy
(-10 to +50 °C)
Analog input: within ±0.5% of the max output frequency
(25 °C ±10 °C)
168 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
A.4 Drive Specifications
Item Specification
Momentary Power Loss Ride-Thru
Speed Search
Over/Undertorque Detection
Torque Limit, Multi-Step Speed (17 steps max)
Accel/Decel Time Switch
S-Curve Accel/Decel,
2-Wire/3-Wire Sequence
Rotational Auto-Tuning
Stationary Auto-Tuning of Line-to-Line Resistance
Dwell
Control
Cooling Fan ON/OFF
Character- Functions
Slip Compensation
istics
Torque Compensation
Jump Frequencies (reference dead band)
Frequency Reference Upper/Lower Limit
DC Injection Braking (start and stop), High Slip Braking
PID Control (with Sleep Function)
Energy Saving
MEMOBUS/Modbus (RS-485/RS-422 Max 115.2 kbps)
Fault Reset
Parameter Copy
DriveWorksEZ
Fault Restart
Removable Terminals with Parameter Backup Function
Motor Protection Motor overheat protection via output current sensor
Overcurrent Protection
Drives stops when output exceeds 200% of the rated current (Heavy
Duty)
A stop command will be entered after operating at 150% for 60 s
Overload Protection
(Heavy Duty) <4>
Overvoltage Specification
200 V Class: Stops when DC bus voltage exceeds approx. 410 V
400 V Class: Stops when DC bus voltage exceeds approx. 820 V
Drive stops when DC bus voltage falls below the levels indicated:
Low Voltage Protection <5>
190 V (3-phase 200 V), 160 V (single-phase 200 V), 380 V (3-phase
400 V), 350 V (3-phase 380 V)
Protection 3 selections available: Ride-Thru disabled (stops after 15 ms), time base
Functions Momentary Power Loss Ride- of 0.5 s, and continue running as long as the drive control board is
Thru
powered up. <6>
Specifications
Heatsink Overheat Protection Protected by thermistor
Braking Resistor Overheat
Protection
Overheat input signal for braking resistor (Optional ERF-type, 3% ED)
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 169
A.4 Drive Specifications
Item Specification
Storage/Installation Area Indoors
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F)
Ambient Temperature
IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C (14 °F to 122 °F)
Finless Type: IP20/IP00 enclosure: -10 °C to +50 °C (14 °F to 122 °F)
NEMA Type 4X/IP66 enclosure: -10 °C to +40 °C (14 °F to 104 °F)
Humidity 95% RH or less with no condensation
Storage Temperature
-20 to +60 °C (-4 to +140 °F) allowed for short-term transport of the
product
Altitude
Up to 1000 meters without derating; up to 3000 meters with output
current and voltage derating.
Shock, Impact
10 to 20 Hz: 9.8 m/s2
Environment 20 to 55 Hz: 5.9 m/s2
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Orientation Install the drive vertically to maintain maximum cooling effects
• UL508C
• IEC/EN 61800-3, IEC/EN 61800-5-1
Standards
• ISO/EN 13849-1 Cat.3 PLd, IEC/EN 61508 SIL2
Time from input open to drive output stop is less than 1 ms.
Protective Enclosure
IP20/Open-Chassis or IP00/Open-Chassis <8>
IP20/NEMA Type 1 <9>
BA0001 to BA0006: self-cooled
BA0010 to BA0018: cooling fan
Cooling Method
2A0001 to 2A0004: self-cooled
2A0006 to 2A0069: cooling fan
4A0001 to 4A0004: self-cooled
4A0005 to 4A0038: cooling fan
<1> Speed control accuracy varies somewhat according to the type of motor and drive settings.
<2> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from
the load) from the rated motor speed down to zero in the shortest time.
<3> Ensure that Stall Prevention Selection during Deceleration is disabled (L3-04 = 0) or set to 3 when using a
braking resistor or the Braking Resistor Unit. The default setting for the stall prevention function will interfere
with the braking resistor.
<4> Overload protection may be triggered when operating with 150% of the rated output current if the output
frequency is less than 6 Hz.
<5> Parameter settings allow up to 150 V.
170 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
A.4 Drive Specifications
<6> A Momentary Power Loss Ride-Thru Unit is required for 200/400 V class drives 7.5 kW and less if the application
needs to continue running during a momentary power loss up to 2 seconds.
<7> Ground protection cannot be provided under the following circumstances when a ground fault is likely in the
motor windings during run: Low ground resistance for the motor cable and terminal block; low ground resistance
for the motor cable and terminal block; or the drive is powered up from a ground short.
<8> The following models have an IP20/Open-Chassis enclosure as standard. Customers may convert these models
to IP20/NEMA Type 1 enclosures using the IP20/NEMA Type 1 Kit Option:
2A0030 to 2A0069
4A0018 to 4A0038
<9> The following models have an IP20/NEMA Type 1 enclosure as standard. For an IP20/Open-Chassis or IP00/
Open-Chassis design, remove the top and bottom covers:
BA0001 to BA0018
2A0001 to 2A0020
4A0001 to 4A0011
Note: Time from input open to drive output stop is less than 1 ms.
Specifications
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 171
A.4 Drive Specifications
172 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
Appendix: B
Parameter List
This chapter contains a listing of all parameters available in the
drive.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 173
B.1 Parameter Table
174 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 175
B.1 Parameter Table
Speed Search Induced Voltage Level Refer to V1000 Technical Manual for details.
b3-29 Note: Available in drive software versions PRG: 1020 and later.
b4: Timer Function
Use b4 parameters to configure timer function operation.
b4-01 Timer Function On-Delay Time Refer to V1000 Technical Manual for details.
b4-02 Timer Function Off-Delay Time Refer to V1000 Technical Manual for details.
b5: PID Control
Use b5 parameters to configure the PID control drive function.
0: Disabled
1: Enable (Deviation is D-controlled)
b5-01 PID Function Setting 2: Enable (Feedback is D-controlled)
3: Enable (Deviation is D-controlled, PID output added to Freq. Ref.)
4: Enable (Feedback is D-controlled, PID output added to Freq. Ref.)
Sets the proportional gain of the PID controller. A setting of 0.00
b5-02 Proportional Gain Setting (P) disables P control.
Sets the integral time for the PID controller. A setting of 0.0 s disables
b5-03 Integral Time Setting (I) integral control.
b5-04 Integral Limit Setting Sets the maximum output possible from the integrator.
Sets D control derivative time. A setting of 0.00 s disables derivative
b5-05 Derivative Time (D) control.
b5-06 PID Output Limit Refer to V1000 Technical Manual for details.
b5-07 PID Offset Adjustment Applies an offset to the PID controller output.
Sets the amount of time for the filter on the output of the PID
b5-08 PID Primary Delay Time Constant controller.
b5-09 PID Output Level Selection Refer to V1000 Technical Manual for details.
b5-10 PID Output Gain Setting Sets the gain applied to the PID output.
b5-11 PID Output Reverse Selection Refer to V1000 Technical Manual for details.
176 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
PID Feedback High Level Detection Refer to V1000 Technical Manual for details.
b5-37 Time
b5-38 PID Setpoint / User Display Refer to V1000 Technical Manual for details.
b5-39 PID Setpoint Display Digits Refer to V1000 Technical Manual for details.
Frequency Reference Monitor Refer to V1000 Technical Manual for details.
b5-40 Content during PID Note: Available in drive software versions PRG: 1014 and later.
Reverse Operation Selection 2 by Refer to V1000 Technical Manual for details.
b5-47 PID Output Note: Available in drive software versions PRG: 1020 and later.
b6: Dwell Function
Use b6 parameters to configure dwell function operation.
b6-01 Dwell Reference at Start
Parameter List
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 177
B.1 Parameter Table
178 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 179
B.1 Parameter Table
180 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 181
B.1 Parameter Table
182 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 183
B.1 Parameter Table
184 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 185
B.1 Parameter Table
186 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 187
B.1 Parameter Table
188 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 189
B.1 Parameter Table
90 to 96 DriveWorksEZ Digital Input 1 These settings are for digital input functions used in DriveWorksEZ.
to 7 Normally there is no need to change or apply these settings.
190 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
F Not used/Through Mode Set this value when the terminal is not used, or when using the terminal
in the pass-through mode. B
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 191
B.1 Parameter Table
192 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
90 to 92 DriveWorksEZ Digital Output 1 These settings are for digital output functions used in DriveWorksEZ.
to 3 Normally there is no need to change or apply these settings.
H2 Parameter Functions Reverse the output switching of the multi-function output functions. Set
100 to Reversed Output Switching of 0 the last two digits of 1 to reverse the output signal of that specific
192 to 92 function.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 193
B.1 Parameter Table
194 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 195
B.1 Parameter Table
196 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 197
B.1 Parameter Table
198 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 199
B.1 Parameter Table
Hunting Prevention Gain while in Refer to V1000 Technical Manual for details.
n1-05 Reverse
n2: Speed Feedback Detection Control Function
Use n2 parameters to configure the Speed Feedback Detection Control function operation.
Speed Feedback Detection Control Refer to V1000 Technical Manual for details.
n2-01 (AFR) Gain
Speed Feedback Detection Control Refer to V1000 Technical Manual for details.
n2-02 (AFR) Time Constant
200 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 201
B.1 Parameter Table
202 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
T1-03 Motor Rated Voltage Sets the motor rated voltage in volts (V).
T1-04 Motor Rated Current Sets the motor rated current in amperes (A).
T1-05 Motor Base Frequency Sets the base frequency of the motor in Hertz (Hz).
T1-06 Number of Motor Poles Sets the number of motor poles.
T1-07 Motor Base Speed Sets the base speed of the motor in revolutions per minute r/min (RPM).
T1-11 Motor Iron Loss Provides the iron loss for determining the Energy Saving coefficient.
B
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 203
B.1 Parameter Table
U1-18 OPE Fault Parameter Displays the parameter number for oPE or Err (operator error)
where the error occurred.
U1-19 MEMOBUS/Modbus Error Code Refer to V1000 Technical Manual for details.
U1-24 Input Pulse Monitor Displays the Pulse Train input RP frequency.
U1-25 Software No. (Flash) Yaskawa Flash ID
U1-26 Software No. (ROM) Yaskawa ROM ID
Displays the numeric code of the remote operator (for use by the
U1-27 Operator Message ID manufacturer).
U1-28 Drive Message ID Displays the numeric code of the drive (for use by the manufacturer).
U2: Fault Trace
Use U2 monitor parameters to view fault trace data.
U2-01 Current Fault Display of the current fault.
U2-02 Previous Fault Display of the previous fault.
Frequency Reference at Previous
U2-03 Displays the frequency reference at the previous fault.
Fault
Output Frequency at Previous
U2-04 Displays the output frequency at the previous fault.
Fault
U2-05 Output Current at Previous Fault Displays the output current at the previous fault.
204 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
Input Terminal Status at Previous Displays the input terminal status at the previous fault. Displayed as in
U2-11 Fault U1-10.
Output Terminal Status at Previous Displays the output status at the previous fault.
U2-12 Fault
Drive Operation Status at Previous Displays the operation status of drive at the previous fault.
U2-13 Fault
Cumulative Operation Time at
U2-14 Displays the cumulative operation time at the previous fault.
Previous Fault
Soft Starter Speed Reference at Displays the run speed after a soft start when a previous fault occurred.
U2-15 Previous Fault Displayed as in U1-16.
Motor q-Axis Current at Previous Displays q-axis current for the motor at the previous fault.
U2-16 Fault
Motor d-Axis Current at Previous Displays d-axis current for the motor at the previous fault.
U2-17
Fault
U3: Fault History
Use U3 parameters to display fault data.
U3-01 Most Recent Fault Displays the most recent fault.
U3-02 2nd Most Recent Fault Displays the second most recent fault.
U3-03 3rd Most Recent Fault Displays the third most recent fault.
U3-04 4th Most Recent Fault Displays the fourth most recent fault.
U3-05 5th Most Recent Fault Displays the fifth most recent fault.
U3-06 6th Most Recent Fault Displays the sixth most recent fault.
U3-07 7th Most Recent Fault Displays the seventh most recent fault.
U3-08 8th Most Recent Fault Displays the eighth most recent fault.
U3-09 9th Most Recent Fault Displays the ninth most recent fault. Parameter List
U3-10 10th Most Recent Fault Displays the tenth most recent fault.
Cumulative Operation Time at
U3-11 Displays the cumulative operation time at the most recent fault.
Most Recent Fault
Cumulative Operation Time at 2nd Displays the cumulative operation time at the second most recent fault.
U3-12 Most Recent Fault
Cumulative Operation Time at 3rd Displays the cumulative operation time at the third most recent fault.
U3-13 Most Recent Fault
B
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 205
B.1 Parameter Table
MEMOBUS/Modbus
U4-22 Refer to V1000 Technical Manual for details.
Communications Reference
206 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
B.1 Parameter Table
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 207
B.1 Parameter Table
208 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
Appendix: C
Standards
Compliance
This chapter explains the guidelines and criteria for maintaining
CE and UL standards.
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 209
C.1 European Standards
The CE mark indicates compliance with European safety and environmental regulations and
is required for engaging in business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low
Voltage Directive for electronics manufacturers and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• Devices used in combination with this drive must also be CE certified and display the CE
mark. When using drives displaying the CE mark in combination with other devices, it is
ultimately the responsibility of the user to ensure compliance with CE standards. After
setting up the device, verify that conditions meet European standards.
• Low Voltage Directive: 73/23/EEC, 93/68/EEC
n Area of Use
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in
accordance with IEC/EN 664.
210 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.1 European Standards
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 211
C.1 European Standards
n Grounding
The drive is designed to be used in T-N (grounded neutral point) networks. If installing the
drive in other types of grounded systems, contact your dealer or Yaskawa for instructions.
Drive
Fuse U/ T1
+1
_ V/ T2 M
W/ T3
Drive
Figure C.2 Example of DC Power Supply Input (Two Drives Connected in Series)
Note: 1. When connecting multiple drives together, make sure that each drive has its own fuse. Replace all
fuses when one fuse blows.
2. Refer to on page 52 for an AC power supply.
3. The recommended fuses and fuse holders are made by Fuji Electric.
212 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.1 European Standards
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 213
C.1 European Standards
214 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.1 European Standards
4. Keep wiring as short as possible. Ground the shield on both the drive side and the
motor side.
5. Ground the largest possible surface area of the shield to the metal conduit when using
braided shield cable. Yaskawa recommends using a cable clamp.
Standards Compliance
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 215
C.1 European Standards
B
D C
E
L3 L2 L1
J
E
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
H F
A
G
A –
Ground the cable shield F – Motor cable (braided
B –
Enclosure panel shield cable, max. 20 m)
C –
Metal plate G – Motor
D –
Grounding surface H – Cable clamp
(remove any paint or I – Wiring distance as short
sealant) as possible
E – Drive J – EMC noise filter
Figure C.3 EMC Filter and Drive Installation for CE Compliance
(Three-Phase 200 V / 400 V Class)
216 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.1 European Standards
N
L1
PE PE
B
C
D
N L1
J
E
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
H F
A
G
A –
Ground the cable shield F – Motor cable (braided
B –
Enclosure panel shield cable, max. 20 m)
C –
Metal plate G – Motor
D –
Grounding surface H – Cable clamp Standards Compliance
(remove any paint or I – Wiring distance as short
sealant) as possible
E – Drive J – EMC noise filter
Figure C.4 EMC Filter and Drive Installation for CE Compliance (Single-Phase 200 V
Class)
n EMC Filters
The drive should be installed with the EMC filters listed below in order to comply with the
IEC/EN 61800-3, category C1 requirements.
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 217
C.1 European Standards
218 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.1 European Standards
Note: EMC filters for models BA0018 and 2A0030 through 2A0069 are in compliance with IEC/EN 61800-3,
Category 2. All other models comply with Category 1.
W
Y H
LINE
X
L
LOAD
A
PE
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 219
C.1 European Standards
DC Link Choke
Drive Model
Model Rating
400 V Three-Phase Units
4A0002 3.2 A
UZDA-B
4A0004 28 mH
Note: Models not listed in the above table do not require a DC link choke for EMC compliance.
220 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.2 UL and CSA Standards
This drive is tested in accordance with UL standard UL508C and complies with UL
requirements. The following conditions must be met to maintain compliance when using this
drive in combination with other equipment:
n Installation Area
Do not install the drive to an area greater than pollution severity 2 (UL standard).
n Ambient Temperature
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F)
IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C (14 °F to 122 °F)
Finless Type: IP20/IP00 enclosure: -10 °C to +50 °C (14 °F to 122 °F)
NEMA Type 4X/IP66 enclosure: -10 °C to +40 °C (14 °F to 104 °F)
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 221
C.2 UL and CSA Standards
222 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.2 UL and CSA Standards
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 223
C.2 UL and CSA Standards
Recomm. Tightening
Drive Wire Range Screw
Terminal Gauge Torque
Model AWG, kcmil Size
AWG, kcmil N•m (lb.in.)
R/L1, S/L2, T/L3 4 6 to 4
U/T1, V/T2, W/T3 4 6 to 4 5.4 to 6.0
M6 (47.8 to 53.1)
⊖, ⊕1, ⊕2 – 6 to 4
2A0056
2.7 to 3.0
B1, B2 – 10 to 6 M5 (23.9 to 26.6)
5.4 to 6.0
6 8 to 4 M6 (47.8 to 53.1)
R/L1, S/L2, T/L3 3 8 to 2
U/T1, V/T2, W/T3 3 8 to 2 9.9 to 11
M8 (87.6 to 97.4)
⊖, ⊕1, ⊕2 – 8 to 2
2A0069
2.7 to 3.0
B1, B2 – 8 to 6 M5 (23.9 to 26.6)
5.4 to 6.0
6 6 to 4 M6 (47.8 to 53.1)
<1> When an EMC filter is installed, additional measures must be taken to comply with IEC/EN 61800-5-1. Refer
to EMC Filter Installation on page 214 for details.
224 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.2 UL and CSA Standards
Recomm. Tightening
Drive Wire Range Screw
Terminal Gauge Torque
Model AWG, kcmil Size
AWG, kcmil N•m (lb.in.)
R/L1, S/L2, T/L3 10 14 to 6
U/T1, V/T2, W/T3 10 14 to 6 2.1 to 2.3
M4
⊖, ⊕1, ⊕2 – 14 to 6 (18.6 to 20.4)
4A0018
B1, B2 – 14 to 10
2 to 2.5
8 14 to 6 M5 (17.7 to 22.1)
R/L1, S/L2, T/L3 10 10 to 6
U/T1, V/T2, W/T3 10 10 to 6 2.1 to 2.3
M4
⊖, ⊕1, ⊕2 – 10 to 6 (18.6 to 20.4)
4A0023
B1, B2 – 14 to 10
2 to 2.5
8 10 to 6 M5 (17.7 to 22.1)
R/L1, S/L2, T/L3 8 10 to 6
U/T1, V/T2, W/T3 8 10 to 6 3.6 to 4.0
(31.8 to 35.4)
⊖, ⊕1, ⊕2 – 10 to 6 M5
4A0031
2.7 to 3.0
B1, B2 – 14 to 10 (23.9 to 26.6)
5.4 to 6.0
6 <1> 10 to 6 M6 (47.8 to 53.1)
R/L1, S/L2, T/L3 6 10 to 6
U/T1, V/T2, W/T3 8 10 to 6 3.6 to 4.0
(31.8 to 35.4)
⊖, ⊕1, ⊕2 – 10 to 6 M5
4A0038
2.7 to 3.0
B1, B2 – 10 to 8 (23.9 to 26.6)
5.4 to 6.0
6 10 to 6 M6 (47.8 to 53.1)
<1> When an EMC filter is installed, additional measures must be taken to comply with IEC/EN 61800-5-1. Refer
to EMC Filter Installation on page 214 for details.
Note: Use crimp insulated terminals or insulated tubing for wiring these connections. Wires should have a
continuous maximum allowable temperature of 75 °C 600 V UL approved vinyl sheathed insulation. Standards Compliance
Ambient temperature should not exceed 30 °C.
Closed-Loop Crimp Terminal Recommendations
Yaskawa recommends crimp terminals made by JST and Tokyo DIP for the insulation cap.
Table C.9 matches the wire gauges and terminal screw sizes with Yaskawa-recommended
crimp terminals, tools, and insulation caps. Refer to the appropriate Wire Gauge and Torque
Specifications table for the wire gauge and screw size for your drive model. Place orders with
a Yaskawa representative or the Yaskawa sales department.
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 225
C.2 UL and CSA Standards
The closed-loop crimp terminal sizes and values listed in Table C.9 are Yaskawa
recommendations. Refer to local codes for proper selections.
Table C.9 Closed-Loop Crimp Terminal Sizes
Crimp Tool Insulation
Terminal Terminal
Wire Gauge Screws Model Cap Code <1>
Machine No. Die Jaw Model No.
Number
18 AWG M3.5 R1.25-3.5 YA-4 AD-900 TP-003 100-066-217
16 AWG M3.5 R1.25-3.5 YA-4 AD-900 TP-003 100-066-217
M3.5 R2-3.5 YA-4 AD-900 TP-003 100-066-218
14 AWG
M4 R2-4 YA-4 AD-900 TP-003 100-054-028
M4 R5.5-4 YA-4 AD-900 TP-005 100-054-029
12 / 10 AWG
M5 R5.5-5 YA-4 AD-900 TP-005 100-054-030
M4 8-4 YA-4 AD-901 TP-008 100-054-031
8 AWG M5 R8-5 YA-4 AD-901 TP-008 100-054-032
M8 R8-8 YA-4 AD-901 TP-008 100-061-111
M4 14-4 YA-4 AD-902 TP-014 100-66-220
M5 R14-5 YA-4 AD-902 TP-014 100-054-034
6 AWG
M6 R14-6 YA-5 AD-952 TP-014 100-051-261
M8 R14-8 YA-5 AD-952 TP-014 100-054-035
M6 R22-6 YA-5 AD-953 TP-022 100-051-262
4 AWG
M8 R22-8 YA-5 AD-953 TP-022 100-051-263
3 AWG M8 R38-8 YA-5 AD-954 TP-038 100-051-264
2 AWG M8 R38-8 YA-5 AD-954 TP-038 100-051-264
<1> Codes refer to a set of three crimp terminals and three insulation caps. Prepare input and output wiring using
two sets for each connection.
Example: Models with 14 AWG for both input and output require one set for input terminals and one set for
output terminals, so the user should order two sets of [100-066-218].
Note: Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the
voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal
block. Use the following formula to calculate the amount of voltage drop:
Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10-3
226 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.2 UL and CSA Standards
• Time delay Class J, T, or CC fuses sized at 175% of the drive input rating
• Time-delay Class RK5 fuses sized at 225% of the drive input rating
Table C.10 Factory Recommended Drive Branch Circuit Protection
Non-Time Delay Fuse Type
Class T Fuse Type (Manufacturer:
Fuse Ampere Fuse Ampere
Drive Model (Manufacturer: Ferraz) Bussmann)
Rating (A) Rating (A)
Rated Voltage: Rated Voltage:
600 Vac, 200 kAIR 500 Vac, 200 kAIR
200 V Class Single-Phase Drives
BA0001 A6T6 6 FWH-25A14F 25
BA0002 A6T10 10 FWH-25A14F 25
BA0003 A6T20 20 FWH-60B 60
BA0006 A6T40 40 FWH-80B 80
BA0010 A6T40 40 FWH-100B 100
BA0012 A6T50 50 FWH-125B 125
BA0018 A6T80 80 FWH-175B 175
200 V Class Three-Phase Drives
2A0001 A6T3 3 FWH-25A14F 25
2A0002 A6T6 6 FWH-25A14F 25
2A0004 A6T15 15 FWH-25A14F 25
2A0006 A6T20 20 FWH-25A14F 25
2A0010 A6T25 25 FWH-70B 70
2A0012 A6T25 25 FWH-70B 70
2A0020 A6T40 40 FWH-90B 90
2A0030 – – FWH-100B 100
2A0040 – – FWH-200B 200
2A0056 – – FWH-200B 200
2A0069 – – FWH-200B 200
400 V Class Three-Phase Drives
4A0001 A6T3 3 FWH-40B 40
Standards Compliance
4A0002 A6T6 6 FWH-40B 40
4A0004 A6T15 15 FWH-50B 50
4A0005 A6T20 20 FWH-70B 70
4A0007 A6T25 25 FWH-70B 70
4A0009 A6T25 25 FWH-90B 90
4A0011 A6T30 30 FWH-90B 90
4A0018 – – FWH-80B 80
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 227
C.2 UL and CSA Standards
228 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.2 UL and CSA Standards
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 229
C.2 UL and CSA Standards
Disable the electronic overload protection (L1-01 = 0: Disabled) and wire each motor with its
own motor thermal overload when connecting the drive to more than one motor for
simultaneous operation.
Enable the motor overload protection (L1-01 = “1”, “2”, or “3”) when connecting the drive
to a single motor unless there is another means of preventing motor thermal overload. The
electronic thermal overload function causes an oL1 fault, which shuts off the output of the
drive and prevents additional overheating of the motor. The motor temperature is continually
calculated as long as the drive is powered up.
230 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.2 UL and CSA Standards
10
7
3 Cold start
(characteristics when an
overload occurs at a
1 complete stop)
Hot start
0.4 (characteristics when an
overload occurs during
continuous operation at 100%)
0.1
Motor current (%)
0 100 150 200 E2-01 = 100% motor current
Standards Compliance
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 231
C.3 Safe Disable Input Precautions
u Installation
If the Safe Disable function is utilized, the wire link between the terminals HC and H1 that is
installed at shipment must be removed entirely.
Connect the drive to an ISO/EN 13849-1, Safety Category 3 interrupting device so that in case
of a Safe Disable request the connection between the terminals HC and H1 is opened.
Power Supply
Drive
ISO/EN 13849-1 Safety
Cat, 3 Device
HC Controller
H1
232 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.3 Safe Disable Input Precautions
n Installation Precautions
• To ensure the Safe Disable function appropriately fulfills the safety requirements of the
application, a thorough risk assessment for the safety system must be carried out.
• The drive must be installed in an enclosure with a protection degree of at least IP54 in order
to maintain ISO/EN 13849-1, safety category 3 compliance.
• If the safety device and the drive are installed in separate cabinets, install the Safe Disable
wires in a manner preventing short circuits.
• The Safe Disable function does not cut the power supply to the drive and does not provide
electrical isolation. Before any installation or maintenance work is done, the power supply
of the drive must be switched off.
• Consider the following when using PM motors: When the Safe Disable function is active,
a failure in two of the drive power devices can occur and current will continue to flow
through the motor winding. This failure will not produce torque in an induction motor,
however, when occurring in a PM motor, torque will be produced and cause an alignment
of the rotor magnets, which may cause the rotor to turn up to 180 degrees electrically. Ensure
that this possible failure mode is not safety-critical for the application.
• The wiring distance for the Safe Disable inputs should not exceed 30 m.
• The time from opening the Safe Disable input until the drive output is switched off is less
than 1 ms.
Standards Compliance
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 233
C.4 V1000 - ORIENTAÇÃO BÁSICA
n Limites da Garantia
Os produtos fabricados pela YASKAWA são garantidos contra defeitos de fabricação pelo
período de 12 (doze) meses da data de entrega do equipamento. A comprovação da
aplicabilidade da garantia é feita através da nota fiscal de compra.
A garantia é FOB YASKAWA BRASIL não incluído custos de transporte e frete.
Os produtos com defeitos de fabricação serão reparados ou trocados por novos, a critério da
YASKAWA, sem nenhum ônus ao cliente. Caberá a YASKAWA a definição da aplicação ou
não da garantia. A obrigação da companhia restringe-se ao reparo ou troca de produtos
defeituosos, não cobrindo em hipótese alguma custos adicionais decorrentes do não
funcionamento dos equipamentos. A YASKAWA não assumirá responsabilidade por reparos
em produtos e/ou equipamentos realizados por empresas não autorizadas. A vida dos produtos
da companhia dependerá de seu uso e instalação corretas, dentro dos limites especificados.
Produtos que sofrerem danos por instalação inadequada, por tensões impróprias e/ou
interligações ou fiação incorretas, não serão cobertos pela garantia. A garantia Yaskawa não
cobrirá danos causados por elementos naturais como raios, terremotos, avalanches,
inundações e qualquer outro tipo de efeito causado pela natureza.
n Garantia a Terceiros
A garantia é direito do primeiro comprador e deverá ser solicitada pelo mesmo.
234 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.4 V1000 - ORIENTAÇÃO BÁSICA
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 235
C.4 V1000 - ORIENTAÇÃO BÁSICA
Operador
Digital Descrição da Falha
236 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
C.4 V1000 - ORIENTAÇÃO BÁSICA
DJ MC
R/L1
V1000
Alimentação R/L1
Trifásica U/T1
S/L2 S/L2
200 a 240V V/T2 M
T/L3 T/L3
W/T3
Rodar Avante S1
Multivelocidade 2 S6
MA Falha Saídas Digitais
Jog S7 Programáveis
fotoacoplador
+24 V 8 mA MB
24 V 5 ~ 48 Vcc
2 to 50 mA
Sink MC (default)
Chave S3
Source
SC
P1 Rodando
Terra para malha 0 V (fotoacoplador 1)
do cabo
Freqüência
P2 Concordante
Entrada Trem (fotoacoplador 2)
RP de pulsos Comum dos
(max. 32 kHz) PC
foto-acopladores
+V Alimentação
2k +10.5 max. 20 mA
Entradas de MP Saída a Trem de Pulsos
Referência A1 0 to +10 V (20 k ) 0 to 32 kHz
multifuncionais A2 0 to +10 V (20 k ) Saída Analogica
AM
e programaveis (0)4 to 20 mA (250 ) +
AM
AC 0 to +10 Vcc
AC - (2 mA)
Resistor de Comm.
Chave Monitor
terminação connector
Chave de S2 Saída
120 , 1/2 W
Segurança R+
Entrada HC
de Segurança R-
Jumper
Comunicação
H1 S+ MEMOBUS/Modbus Standards Compliance
S- RS-485/422
IG
C
YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 237
C.4 V1000 - ORIENTAÇÃO BÁSICA
238 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
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YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide 239
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
Revision
Date of Publication Section Revised Content
Number
240 YASKAWA ELECTRIC TOEP C710606 47B YASKAWA AC Drive – V1000 Quick Start Guide
YASKAWA AC Drive-V1000
Compact Vector Control Drive
Quick Start Guide
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be
sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that m ay apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
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