CDS302 CDS 303
CDS302 CDS 303
CDS302 CDS 303
Operating Instructions
VLT® Compressor Drives CDS 302/CDS 303
Contents Operating Instructions VLT® CDS 302 and CDS 303
Contents
1 Introduction 4
1.1 Introduction to Compressor Drive Systems 4
1.1.1 Sequence of Operation 5
3 How to Install 14
3.1 Environment 14
3.1.1 Ambient Temperature and Altitude 14
3.1.2 Environmental Requirements for Mechanical Installation 14
3.2 Mechanical Installation 14
3.2.1 Accessory Bags 14
3.2.2 Mechanical Mounting 15
3.2.3 Mechanical Dimensions 16
3.3 Electrical Installation 17
3.3.1 Cables General 17
3.3.2 Removal of Knockouts for Extra Cables 17
3.3.3 Mains Connection for B1, B2 and B3 18
3.3.4 Mains connection for B4, C1 and C3 19
3.3.5 Motor Compressor Connection 20
3.3.6 Motor Compressors Cables 20
3.3.7 Electrical Installation of Motor Compressor Cables 21
3.3.8 Compressor Motor Protection 21
3.3.9 Access to Control Terminals 21
3.3.10 Basic Wiring Example 22
3.3.11 Electrical Installation, Control Cables 24
4 Quick Set-up 37
4.1 Programming Procedures 37
4.1.1 Basic Programming Procedures 37
4.1.2 Open Loop with External Reference 37
4.1.3 PID Closed Loop with 4-20 mA Pressure Transmitter 37
4.1.4 Other Compressor Features 39
5 How to Program 40
5.1 How to Program on the Graphical LCP 40
5.1.1 Control Panel 40
5.1.2 Display Lines 40
5.1.3 Display Contrast Adjustment 40
5.1.4 Indicator Lights 41
5.2 LCP Keys 41
5.2.1 Function Keys 41
5.2.2 Navigation Keys 41
5.2.3 Local Control Keys 41
5.2.4 Quick Transfer of Parameter Settings 42
5.2.5 Data Storage in LCP 42
5.2.6 Initialisation to Default Settings 42
5.2.7 Data Transfer from LCP to Frequency Converter 43
5.2.8 Parameter Selection 43
5.2.9 Changing Data 43
5.2.10 Changing a Text Value 43
5.2.11 Changing a Group of Numeric Data Values 44
6 Parameter Descriptions 45
7 Troubleshooting 135
7.1 Status Messages 135
7.1.1 Warnings/Alarm Messages 135
Index 154
1 1 1 Introduction
130BC396.10
The VLT® Compressor Drives utilise and combine Danfoss The dedicated frequency converter functionality includes:
design and manufacturing expertise. Our extensive
• Start Up
application knowledge of refrigeration, air conditioning, Once the frequency converter has a start
and motion controls ensures an optimised product design command, the compressor runs up to 3000 RPM
and package solution: and remains at that speed for 10 s. Once this
initial time is complete, the frequency converter
• One package “plug & play” solution. slowly ramps to the reference speed.
• Operation efficiency. • Shut Down
The stop command bypasses the normal ramp
• Flexibility & best control accuracy.
time and the frequency converter ramps the
• Innovative and reliable solution. compressor to stop fast.
The frequency converter is 100% pre-set for speed open
loop configuration with 0-10 V reference corresponding to
• Short Cycle Prevention
The frequency converter has a minimum running
1800-5400 RPM for CDS 302 and 1500-6000 RPM for CDS time of 12 s, with an interval between starts of 5
303. minutes (300 s). The short cycle delay values are
adjustable in parameter group 28-0* Short Cycle If a rotor is blocked, the Compressor Drive trips with an 1 1
Protection. alarm [A18] Start failed, if the speed fails to get above the
minimum speed limit for the compressor within 2 s. This
• Oil Injection
alarm is reset automatically after 30 s and the compressor
The frequency converter cycles a solenoid valve
restarts.
via its relay 1. This cycling ensures that the oil is
distributed to the scroll set, improves tightness,
and reduces internal gas leakage during the The manufacturer sets up the necessary start settings,
compression process. motor data and all the other preferred settings for each
compressor type/size. Automatically set up the values by
• Oil Management
selecting the actual compressor in 1-13 Compressor
If compressor speed is below 3000 RPM for a
Selection.
determined amount of time (within 60 minutes),
the boost cycle runs the compressor back to 4200
RPM for a determined amount of time (within 90
s). The maximum time between fixed boosts is
limited to a determined amount of time (within
24 hours).
• Crankcase Heater
On VSH088 and VSH117, when the compressor is
stopped, the frequency converter provides a DC
current to the compressor motor. The DC current
keeps the oil warm and an external crankcase
heater is not needed.
VSH170 needs an external crankcase heater
(surface sump heater or belt type).
WARNING These Operating Instructions can be used for all CDS 302
Installation in high altitudes: Compressor Drives® with software version 2.4x. The software
By altitudes above 2 km, contact Danfoss regarding PELV. version number can be read in 15-43 Software Version.
CAUTION
The VLT® Compressor Drives DC link capacitors remain
charged after power has been disconnected. To avoid an
These Operating Instructions can be used for all CDS 303
electrical shock hazard, disconnect the frequency converter
Compressor Drives® with software version 1.0x. The software
from the mains before carrying out maintenance. Wait at
version number can be read in 15-43 Software Version.
least as follows before doing service on the frequency
converter:
CDS 302: 11-22 kW 15 minutes 2.1.5 Safety Instructions
CDS 303: High voltage can be present on the DC link even
when the LEDs are turned off. • Make sure that the frequency converter is
properly connected to earth
2.1.3 Disposal • Do not remove mains plugs or motor plugs while
the frequency converter is connected to mains
Compressors
Do not to throw away a used compressor, but dispose of it
and its oil at a specialised recycling company site.
While the frequency converter is connected to mains, the Safe Torque Off Technical Data
motor can be started/stopped using The following values are associated to the different types
of safety levels:
• bus commands
• Maximum reaction time: 10 ms
• references
Reaction time = delay between de-energizing the STO Abbrev. Ref. Description
input and switching off the frequency converter output PL EN ISO Discrete level used to specify the ability
bridge. 13849-1 of safety-related parts of control systems
2 2 Data for EN ISO 13849-1 to perform a safety function under
foreseeable conditions. Levels a-e.
• Performance Level "d"
SFF IEC 61508 Safe Failure Fraction [%]; Percentage
• MTTFd (Mean Time To Dangerous Failure): 24816 part of safe failures and dangerous
years detected failures of a safety function or
• DC (Diagnostic Coverage): 99% a subsystem related to all failures.
SIL IEC 61508 Safety Integrity Level
• Category 3
STO EN Safe Torque Off
• Lifetime 20 years 61800-5-2
Data for EN IEC 62061, EN IEC 61508, EN IEC 61800-5-2 SS1 EN 61800 Safe Torque Off 1
• SIL 2 Capability, SILCL 2 -5-2
• SFF (Safe Failure Fraction) >99% The PFDavg value (Probability of Failure on Demand)
Failure probability in the event of a request of the safety
• HFT (Hardware Fault Tolerance)=0 (1001
function.
architecture)
• Lifetime 20 years
2.2.1 Terminal 37 Safe Torque Off Function
Data for EN IEC 61508 low demand
• PFDavg for one-year proof test: 3, 07E-14 The frequency converter is available with Safe Torque Off
• PFDavg for three year proof tests: 9, 20E-14 functionality via control terminal 37. Safe Torque Off
disables the control voltage of the power semiconductors
• PFDavg for five year proof tests: 1, 53E-13
of the frequency converter output stage. This in turn
No maintenance of the STO functionality is needed. prevents generating the voltage required to rotate the
motor. When the Safe Torque Off (T37) is activated, the
Take the necessary security measures, e.g. installation in a frequency converter issues an alarm, trips the unit, and
closed cabinet that is only accessible for skilled personnel. coasts the motor to a stop. Manual restart is required. The
Safe Torque Off function can be used as an emergency
SISTEMA Data stop for the frequency converter. In normal operating
Functional safety data is available via a data library for use mode when Safe Torque Off is not required, use the
with the SISTEMA calculation tool from the IFA (Institute regular stop function instead. When automatic restart is
for Occupational Safety and Health of the German Social used, ensure the requirements of ISO 12100-2 paragraph
Accident Insurance), and data for manual calculation. The 5.3.2.5 are fulfilled.
library is permanently completed and extended.
Liability Conditions
Abbrev. Ref. Description Ensure that qualified personnel installs and operates the
Cat. EN 954-1 Category, level “B, 1-4” Safe Torque Off function:
FIT Failure In Time: 1E-9 hours
HFT IEC 61508 Hardware Fault Tolerance: HFT = n
• Read and understand the safety regulations
means, that n+1 faults could cause a concerning health and safety/accident prevention
loss of the safety function
MTTFd EN ISO Mean Time To Failure - dangerous. Unit: • Understand the generic and safety guidelines
given in this description and the extended
13849-1 years
description in the relevant Design Guide
PFH IEC 61508 Probability of Dangerous Failures per
Hour. Consider the PFH value when the • Have a good knowledge of the generic and safety
safety device is operated in high standards applicable to the specific application
demand (more often than once per
year); or operated in continuous mode,
where the frequency of demands for
operation made on a safety-related
system is greater than one per year.
•
integrator
operator
using the function, the unit trips and stops by 2 2
coasting. If unacceptable or dangerous, use
• service technician another stop mode to stop the frequency
converter and machinery, before using this
• maintenance technician
function. Depending on the application, a
Standards mechanical brake can be required.
Use of Safe Torque Off on terminal 37 requires fulfilling of
all provisions for safety, including relevant laws, regulations • For synchronous and permanent magnet motor
and guidelines. The optional Safe Torque Off function frequency converters, in a multiple IGBT power
complies with the following standards. semiconductor failure: In spite of the activation of
the Safe Torque Off function, the system can
produce an alignment torque which maximally
• IEC 60204-1: 2005 category 0 – uncontrolled stop
rotates the motor shaft by 180/p degrees. p
• IEC 61508: 1998 SIL2 denotes the pole pair number.
• IEC 61800-5-2: 2007 – safe torque off (STO) • This function is suitable for performing
function mechanical work on the system or affected area
• IEC 62061: 2005 SIL CL2 of a machine only. It does not provide electrical
safety. Do not use this function as a control for
• ISO 13849-1: 2006 Category 3 PL d
starting and/or stopping the frequency converter.
• ISO 14118: 2000 (EN 1037) – prevention of
To perform a safe installation of the frequency converter,
unexpected startup
follow these steps:
The information and instructions of the instruction manual
are not sufficient for a proper and safe use of the Safe 1. Remove the jumper wire between control
Torque Off functionality. The related information and terminals 37 and 12 or 13. Cutting or breaking
instructions of the relevant Design Guide must be followed. the jumper is not sufficient to avoid short-
circuiting. (See jumper on Illustration 2.2.)
Protective Measures
2. Connect an external Safety monitoring relay via a
• Qualified and skilled personnel are required for NO safety function to terminal 37 (Safe Torque
installation and commissioning of safety Off) and either terminal 12 or 13 (24 V DC).
engineering systems Follow the instruction for the safety device. The
Safety monitoring relay must comply with
• The unit must be installed in an IP54 cabinet or
Category 3 /PL “d” (ISO 13849-1) or SIL 2 (EN
in an equivalent environment. In special
applications, a higher IP degree is required 62061).
•
130BA874.10
130BC971.10
SS1 corresponds to a controlled stop, stop category 1
2 according to IEC 60204-1 (see Illustration 2.5). When
2 2 activating the safety function, the frequency converter
12
performs a normal controlled stop. This can be activated
through terminal 27. After the safe delay time has expired
3
on the external safety module, the STO will be triggered
and terminal 37 will be set low. Ramping down as
configured in the frequency converter. If the frequency
converter is not stopped after the safe delay time, the
activation of STO will coast the frequency converter.
NOTE
When using the SS1 function, the brake ramp of the
37 frequency converter is not monitored with respect to
safety.
5 4
NOTE
For all applications with Safe Torque Off it is important
that short circuit in the wiring to T37 can be excluded.
Exclude the short circuit as described in EN ISO 13849-2 D4
by the use of protected wiring (shielded or segregated).
130BC972.10
130BC974.10
1 2
2
K1
12
2 2
12
3 3
37
K1
37
4
K1
4
Illustration 2.4 STO Example
1 Frequency converter
2 [Reset] key
Illustration 2.6 STO Category 4 Example
3 Safety relay
4 Emergency stop
2 4 Emergency stop
18
37
4
Illustration 2.5 SS1 Example
1 Frequency converter
2 [Reset] key
3 Safety relay
4 Emergency stop
130BC975.10
motor). The response time is typically less than 10
3
ms.
2 2
2
37
NOTE
The requirements of Cat. 3 (EN 954-1)/PL “d” (ISO 13849-1)
1
5 are only fulfilled while 24 V DC supply to terminal 37 is
kept removed or low by a safety device which itself fulfills
Cat. 3 (EN 954-1) PL “d” (ISO 13849-1). If external forces act
on the motor, it must not operate without additional
20
measures for fall protection. External forces can arise for
37 example, in the event of vertical axis (suspended loads)
where an unwanted movement, for example caused by
gravity, could cause a hazard. Fall protection measures can
1 be additional mechanical brakes.
2.2.2 Safe Torque Off Commissioning Test mains supply is not interrupted). The test step is
passed when
After installation and before first operation, perform a
commissioning test of an installation or application, using
• the motor reacts with a coast, and
2 2
Safe Torque Off. • the mechanical brake is activated (if
connected)
Perform the test again after each modification of the
installation or application involving the Safe Torque Off. • the alarm “Safe Stop [A68]” is displayed
in the LCP, if mounted
NOTE 2.2 Reapply 24 V DC to terminal 37.
A passed commissioning test is mandatory after first instal- If the motor becomes operational again, The test step is
lation and after each change to the safety installation. passed. If both test steps 2.1 and 2.2 are passed, the
commissioning test is passed.
The commissioning test (select one of cases 1 or 2 as
applicable):
NOTE
See warning on the restart behaviour in 2.2.1 Terminal 37
Safe Torque Off Function
Case 1: Restart prevention for Safe Torque Off is required
(that is Safe Torque Off only where 5-19 Terminal 37 Safe
Stop is set to default value [1], or combined Safe Torque WARNING
Off and MCB 112 where 5-19 Terminal 37 Safe Stop is set The Safe Torque Off function can be used for
to [6] PTC 1 & Relay A or [9] PTC 1 & Relay W/A): asynchronous, synchronous and permanent magnet
1.1 Remove the 24 V DC voltage supply to motors. Two faults can occur in the power semiconductor
terminal 37 using the interrupt device while the of the frequency converter. When using synchronous or
frequency converter drives the motor (that is permanent magnet motors a residual rotation can result
mains supply is not interrupted). The test step is from the faults. The rotation can be calculated to Angle =
passed when 360/(Number of Poles). The application using synchronous
• the motor reacts with a coast, and or permanent magnet motors must take this residual
rotation into consideration and ensure that it does not
• the mechanical brake is activated (if
pose a safety risk. This situation is not relevant for
connected)
asynchronous motors.
• the alarm “Safe Torque Off [A68]” is
displayed in the LCP, if mounted
1.2 Send Reset signal (via Bus, Digital I/O, or
[Reset] key). The test step is passed if the motor
remains in the Safe Torque Off state, and the
mechanical brake (if connected) remains
activated.
1.3 Reapply 24 V DC to terminal 37. The test step
is passed if the motor remains in the coasted
state, and the mechanical brake (if connected)
remains activated.
1.4 Send Reset signal (via Bus, Digital I/O, or
[Reset] key). The test step is passed when the
motor becomes operational again.
The commissioning test is passed if all four test steps 1.1,
1.2, 1.3 and 1.4 are passed.
Case 2: Automatic Restart of Safe Torque Off is wanted
and allowed (that is, Safe Torque Off only where
5-19 Terminal 37 Safe Stop is set to [3], or combined Safe
Stop and MCB 112 where 5-19 Terminal 37 Safe Stop is set
to [7] PTC 1 & Relay W or [8] PTC 1 & Relay A/W):
2.1 Remove the 24 V DC voltage supply to
terminal 37 by the interrupt device while the
frequency converter drives the motor (that is
3 How to Install
130BT330.10
3.1 Environment
3 3
3.1.1 Ambient Temperature and Altitude
130BT346.10
For altitudes above 1000 m, apply derating as shown in 61 68
39 42 50
53 54
WARNING
:
130BT347.10
01
03 02
06 05 04 61 68
39 42 50
53 54 5
2000 0.90
95
99
2500 0.86
3000 0.82
3500 0.78
Illustration 3.3 Enclosure B4, IP20/Chassis
Table 3.1 Altitude Derating Factor
A C D
B
Mechanical Installation 61 68 6 39 42 50 53 54 5
03 02 01 06 05 04
E
F
WARNING:
ISOA0021
temperature is not taken into account, the service life of Illustration 3.4 Enclosures C1 and C2, IP55/66/Type 1/Type 12
the unit is reduced.
RELAY 1
RELAY 2
01
03 02
06 05 04 61 68
39 42 50
53 54 5
WARNIN
Risk of G:
DisconnElectric Shock
ect mains - Dual supply
and loadsha
95
A1*/A2/A3/A4/A5/ B2/B3/B4/
Frame size C2/C4
B1 C1/C3
a [mm] 100 200 225
b [mm] 100 200 225
130BA219.10
130BA228.10
A
B1 B2 B3 B4 C1 C3
Height [mm]
Backplate A 480 650 399 520 680 550
Distance between mounting holes a 454 624 380 495 648 521
Width [mm]
Back plate B 242 242 165 230 308 308
Distance between mounting holes b 210 210 140 200 272 270
Depth [mm]
Without option C 260 260 249 242 310 333
With option C 260 260 262 242 310 333
Screw holes [mm]
c 12.0 12.0 8 12.0
d Ø 19.0 Ø 19.0 12 Ø 19.0
e Ø 9.0 Ø 9.0 8.8 8.5 Ø 9.0 8.5
f 9.0 9.0 7.9 15 9.8 17
Other Specifications
Max. weight [kg] 23.0 27.0 12 23.5 45 50
CAUTION
Cables general:
Always comply with national and local regulations on cable cross-sections.
3 3
Frame 200-240 V 380-500 V 525-690 V Cable for Tightening torque
size [kW] [kW] [kW] [Nm]
Mains, motor cables 1.8
B1 5.5-7.5 11-15 15 Relay 0.5-0.6
Earth 2-3
Mains 4.5
Motor cables 4.5
B2 11 18.5-22 18.5-22
Relay 0.5-0.6
Earth 2-3
Mains, motor cables 1.8
B3 5.5-7.5 11-15 15 Relay 0.5-0.6
Earth 2-3
Mains, motor cables 4.5
B4 11-15 18.5-30 18.5-22 Relay 0.5-0.6
Earth 2-3
• Remove cable entry from the frequency converter (avoiding foreign parts in the frequency converter when
removing knockouts)
• The knockout can now be removed with a strong mandrel and a hammer
130BA725.10
NOTE
Frequency converter sizes differ, but terminal numbers are
always the same. Incoming power is always 91, 92, 93
NOTE
For correct cable dimensions see 8 General Specifications.
130BT332.10
130BA720.10
Illustration 3.7 How to Connect to Mains and Earthing for B1
and B2
NOTE
130BA389.10
Frequency converter sizes differ but terminal numbers are
always the same. Incoming power is always 91, 92, 93
labeled L1, L2, L3.
3 3
130BA714.10
91 92 93
L1 L2 L3
95
L1 91
L2 92
L3 93
L1 91
L2 92
L3 93
U 96
V 97 W
95 98 DC-88
DC+89
R-81
R+82
99
130BA718.10
decoupling plate with screws from the accessory
bag.
91 9
4. Insert terminals 96 (U), 97 (V), 98 (W) and motor
2 93
compressor cable to terminals labelled MOTOR.
130BT333.10
95
91 9
2 93
96
97 9
8
88 8 99
9
81 8
2
Illustration 3.12 How to Connect C3 to Mains and Earthing Illustration 3.14 How to Connect to Motor Terminals B1/B2
130BT336.10
NOTE
L3
L 2 93
L1
92
91
130BT248.10
Screening of cables
Avoid installation with twisted screen ends (pigtails). They
reduce the screening effect at higher frequencies.
3 3
Cable length and cross section
The frequency converter has been tested with a given
length of cable and a given cross section of that cable. If
the cross section is increased, the cable capacitance - and
thus the leakage current - may increase, and the cable
length must be reduced correspondingly.
Aluminium conductors
Aluminium conductors are not recommended. Terminals
accept aluminium conductors, but clean the conductor
surface and remove and seal the oxidation by neutral acid- Illustration 3.16 B3, B4 and C3 Enclosures
free Vaseline grease before the conductor is connected.
Furthermore, the terminal screw must be retightened after
two days due to the softness of the aluminium. It is crucial
130BT334.10
to keep the connection a gas tight joint, otherwise the
aluminium surface oxidises again.
130BA012.12
1. Insert a screwdriver in the square hole.
2. Pull out the cable.
130BT311.10
3 3 53
54
55
3
50
42
39
37
69 20
68
61 33
32
29
27 4
19
2 18
13
12
130BA150.10
To mount the cable to the terminal:
4. Remove the screwdriver. The cable is now Illustration 3.21 Stripping the Cable
mounted to the terminal.
130BT312.10
Default settings:
18 = start
27 = coast inverse
130BA156.12
P 5 - 12 [6]
P 5 - 10[9]
3 3
+24V
12 13 18 19 27 29 32 33 20 37
Speed
Start (18)
Start (27)
Use terminal 37 as input for safe stop. In rare cases, control cables more than 100 m (330 ft) and analog signals result in
50/60 Hz earth loops due to noise from mains supply cables. If this situation occurs, break the screen or insert a 100 nF
capacitor between screen and chassis. Connect the digital and analog in- and outputs separately to the frequency converter
common inputs (terminal 20, 55, 39) to avoid earth currents affecting the system.
3 3
130BA025.19
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
ON
+10Vdc relay1
ON/I=0-20mA
0/4-20 mA S202 03
OFF/U=0-10V
1 2
-10Vdc -
ON
54 (A IN) 240Vac, 2A
+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2
ON
OFF=Open
0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN)
33 (D IN) 0V (PNP) (COM RS-485) 61
(PNP) = Source
* (NPN) = Sink
37 (D IN)
Control cables must be screened/armoured. To connect the to terminal 61. This terminal is connected to earth via an
screen to the frequency converter decoupling plate for internal RC link. To reduce the differential mode
control cables, use a clamp from the accessory bag. interference between the conductors, use twisted-pair
cables.
130BT340.10
3 3
PLC etc.
130BA051.11
FC
PE PE a
PLC etc.
FC
PE PE b
PLC etc.
Illustration 3.25 Control Cable Connection FC
a. Correct earthing PE PE c
Control cables and cables for serial communication must Min. 16mm2
be fitted with cable clamps at both ends to ensure the Equalizing cable
best possible electrical contact. PLC etc.
FC
b. Wrong earthing
Do not use twisted cable ends (pigtails). They increase the
screen impedance at high frequencies.
PE
100nF PE
c. Protection concerning earth potential between PLC d
screen to earth via a 100 nF capacitor (keeping leads Illustration 3.26 Examples of Earth Wiring
short).
3 3
The frequency converter has a high leakage current and must be earthed appropriately for safety reasons according to EN
50178. The earth leakage current from the frequency converter exceeds 3.5 mA. To ensure a good mechanical connection
from the earth cable to the earth connection (terminal 95), the cable cross-section must be at least 10 mm2 or 2 rated earth
wires terminated separately.
Controls using an external controller with 0-10 V signal. It is not necessary to change any parameters, as this is the default
value.
3 3
Controls using an external controller with 4-20 mA signal. Change switch 53 from U to I. It is not necessary to change any
parameters, as this is the default value.
130BC398.10
NOTE
converter and other equipment. 3 3
When running high-voltage tests of the entire installation,
The following tables list the recommended rated current.
frequency converter and compressor electrical motor
Recommended fuses are of the type gG for small to
compressor test can be conducted together.
medium power sizes. For larger powers, aR fuses are
recommended. For circuit breakers, Moeller types have
WARNING been tested to have a recommendation. Other circuit
breakers may be used if they limit the energy into the
When conducting a high-voltage test, make sure that the
frequency converter to a level equal to or lower than the
system is not under vacuum: a vacuum may cause
Moeller types.
electrical motor compressor failure.
NOTE
To ensure compliance with IEC 60364 for CE or NEC 2009
for UL, use fuses and/or circuit breakers on the supply side
of the unit for protection of electrical components within
the frequency converter.
WARNING
Personnel and property must be protected against the
consequence of component break-down internally in the
frequency converter.
NOTE
The recommendations given do not provide UL branch
circuit protection.
3.4.3 CE Compliance
Fuses or circuit breakers are mandatory to comply with IEC 60364. Danfoss recommends using a selection of the following.
The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240 V, 480 V, 500 V, or
3 3 600 V depending on the unit's voltage rating. With the proper fusing, the frequency converter short circuit current rating
(SCCR) is 100,000 Arms.
Enclosure Power [kW] Recommended Recommended Recommended circuit Max trip level [A]
Size fuse size Max. fuse breaker
Moeller
B1 5.5-7.5 gG-25 (5.5) gG-80 PKZM4-63 63
gG-32 (7.5)
B2 11 gG-50 gG-100 NZMB1-A100 100
B3 5.5 gG-25 gG-63 PKZM4-50 50
B4 7.5-15 gG-32 (7.5) gG-125 NZMB1-A100 100
gG-50 (11)
gG-63 (15)
C1 15-22 gG-63 (15) gG-160 (15-18.5) NZMB2-A200 160
gG-80 (18.5) aR-160 (22)
gG-100 (22)
C2 30-37 aR-160 (30) aR-200 (30) NZMB2-A250 250
aR-200 (37) aR-250 (37)
C3 18.5-22 gG-80 (18.5) gG-150 (18.5) NZMB2-A200 150
aR-125 (22) aR-160 (22)
C4 30-37 aR-160 (30) aR-200 (30) NZMB2-A250 250
aR-200 (37) aR-250 (37)
Enclosure Power [kW] Recommended Recommended Recommended circuit Max trip level [A]
Size fuse size Max. fuse breaker
Moeller
B1 11-15 gG-40 gG-80 PKZM4-63 63
B2 18.5-22 gG-50 (18.5) gG-100 NZMB1-A100 100
gG-63 (22)
B3 11-15 gG-40 gG-63 PKZM4-50 50
B4 18.5-30 gG-50 (18.5) gG-125 NZMB1-A100 100
gG-63 (22)
gG-80 (30)
C1 30-45 gG-80 (30) gG-160 NZMB2-A200 160
gG-100 (37)
gG-160 (45)
C2 55-75 aR-200 (55) aR-250 NZMB2-A250 250
aR-250 (75)
C3 37-45 gG-100 (37) gG-150 (37) NZMB2-A200 150
gG-160 (45) gG-160 (45)
C4 55-75 aR-200 (55) aR-250 NZMB2-A250 250
aR-250 (75)
Enclosure Power [kW] Recommended Recommended Recommended circuit Max trip level [A]
Size fuse size Max. fuse breaker
Moeller
B1 11-18 gG-25 (11) gG-80 PKZM4-63 63
gG-32 (15)
gG-40 (18.5)
B2 22-30 gG-50 (22) gG-100 NZMB1-A100 100 3 3
gG-63 (30)
B3 11-15 gG-25 (11) gG-63 PKZM4-50 50
gG-32 (15)
B4 18.5-30 gG-40 (18.5) gG-125 NZMB1-A100 100
gG-50 (22)
gG-63 (30)
C1 37-55 gG-63 (37) gG-160 (37-45) NZMB2-A200 160
gG-100 (45) aR-250 (55)
aR-160 (55)
C2 75 aR-200 (75) aR-250 NZMB2-A250 250
C3 37-45 gG-63 (37) gG-150 NZMB2-A200 150
gG-100 (45)
C4 55-75 aR-160 (55) aR-250 NZMB2-A250 250
aR-200 (75)
UL Compliance
Fuses or circuit breakers are mandatory to comply with NEC 2009. Danfoss recommends using a selection of the following.
The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240 V, 480 V, 500 V, or
600 V depending on the unit's voltage rating. With the proper fusing, the frequency converter’s Short Circuit Current Rating
(SCCR) is 100,000 Arms.
3 3 15-18.5
22
FWX-125
FWX-150
-
L25S-150
-
A25X-150
HSJ-125
HSJ-150
30 FWX-200 L25S-200 A25X-200 HSJ-200
37 FWX-250 L25S-250 A25X-250 HSJ-250
1) FWH-fuses from Bussmann may substitute FWX for 240 V frequency converters.
2) A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V frequency converters.
1) 170M fuses shown from Bussmann use the -/80 visual indicator. –TN/80 Type T, -/110 or TN/110 Type T indicator
3 3
130BC400.10
be programmed to prevent staging until the system load 3.5.3 Pack Compressor Wiring Diagram
has stabilised and normal control established.
When the Pack Controller is enabled and running normally, The wiring diagram shows an example with the built-in
and the frequency converter issues a trip alarm, staging BASIC Cascade Controller with one variable speed
and destaging fixed speed compressors maintain the compressor (lead) and two fixed speed compressors, a 4-20
mA transmitter and System Safety Interlock.
system head pressure. To prevent frequent staging and
destaging and minimise load fluctuations, a wider Fixed 3 3
Speed Bandwidth is used instead of the Staging
130BD448.10
L1/L2/L3 L1/L2/L3 L1/L2/L3
bandwidth.
Power Section
RELAY 2
When the pack controller is enabled, the operation status
for each compressor and the pack controller is displayed in
the LCP. Information displayed includes:
130BX505.11
Power
Relay from
MCB 105
card
SAFE STOP
3 3 37
4 Quick Set-up
CAUTION
When the connections are made, the compressor starts
automatically.
CAUTION
If an error trips the frequency converter, it automatically
tries to restart the compressor after 30 s (unless the error Illustration 4.2 Speed Open Loop, Auto On Mode
is severe and causes a trip lock). See also 14-20 Reset Mode
and 14-21 Automatic Restart Time.
4. Done.
4.1.2 Open Loop with External Reference
4.1.3 PID Closed Loop with 4-20 mA
1. Apply analog speed reference signal (0-10 V) on Pressure Transmitter
terminal 53 using the terminal 55 as common.
See 3.3.14 Basic Examples of Control Connections. 1. Connect pressure transmitter to analog input on
terminal 54 according to 3.3.14 Basic Examples of
2. Check if switch A53 is positioned to U (voltage)
Control Connections.
instead of I (current). The switch A53 is on the
frequency converter and is visible when the LCP 2. Make sure that the switch for analogue input 54
is removed. is set to “I” for current input.
3. Ready to Run: If the frequency converter is 3. Press [Quick Menu], go to “PID Closed Loop” and
supplied with display: Press [Hand On] to set a then to “Basic PID Settings) menu.
Now change parameters to This is what the screen will look like, after configuring the
1-00 Configuration Mode: Select [3] Process frequency converter for Closed loop application.
3-01 Reference/Feedback Unit: Select [71] Bar
3-02 Minimum Reference and 3-03 Maximum
Reference: Enter the lower and upper limits of the
setpoint range [bar].
3-15 Reference Resource 1: Select [0] No function
for fixed setpoint.
6-22 Terminal 54 Low Current + 6-23 Terminal 54
4 4 High Current: The values of these parameters
should match the output of the pressure
transmitter (4-20 mA for example is the factory
setting).
6-24 Terminal 54 Low Ref./Feedb. Value +
6-25 Terminal 54 High Ref./Feedb. Value: Set range Illustration 4.3 Closed Loop
of pressure transmitter (factory setting -1/+12
bar)
Return to 3-13 Reference Site: Select [2] Local to 5. Ready to Run: Press [Hand On] and set reference
run with a fixed setpoint adjustable via LCP. in bars using the arrows on the display. Before
Select [1] Remote if the setpoint is given by the leaving the site, never forget the next step.
analog input (as defined in 3-15 Reference
Resource 1). 6. Ready to Run: Press [Auto On].
4. Press [Quick Menu], go to My Personal Menu, go For more details on PID Closed Loop, see Illustration 4.4.
to 0-22 Display Line 1.3 Small and select [1652]
Feedback [unit]. The pressure [bar] is going to be
shown in the upper right corner of the display
To set up other dedicated compressor features press [Quick Menu] and go to Q4 or follow Illustration 4.5.
4 4
5 How to Program
130BA018.13
5.1 How to Program on the Graphical LCP
a
5.1.1 Control Panel Status 1(0)
1234rpm 10,4A 43,5Hz
Ca
ck
3. Navigation keys and indicator lights (LEDs).
n
Ba
ce
l
4. Operation keys and indicator lights (LEDs).
Info
3 On OK
Warn.
Alarm
Hand Auto
4 Off Reset
on on
a. Status line:
Status messages displaying icons and graphic.
b. Line 1-2:
Operator data lines displaying data defined or chosen by
the user. By pressing the [Status] key, up to one extra line
can be added.
c. Status line:
Status messages displaying text.
5.1.4 Indicator Lights [Quick Menu] allows quick access to different Quick Menus
such as:
If certain threshold values are exceeded, the alarm and/or Q1 - My Personal Menu
warning LED lights up. A status and alarm text appear on
Q2 - Quick Set-up
the control panel. The on LED is activated when the
frequency converter receives mains voltage. Q3 – PID Process Loop
Q4 - Compressor Functions
• Green LED/On: Control section is working.
Q5 - Changes Made
• Yellow LED/Warn.: Indicates a warning.
Q6 - Loggings
• Flashing Red LED/Alarm: Indicates an alarm
Q7 - Load Profile
5 5
130BP044.10
130BP046.10
Quick Main Alarm
Status
Menu Menu Log Illustration 5.4 Local Control Keys
• Reset
• Reversing
• Set-up select lsb (least significant bit) - Set-up 5.2.6 Initialisation to Default Settings
select msb (most significant bit)
Disable via 0-43 [Reset] Key on LCP. • 8-35 Minimum Response Delay
store the data in the LCP or on a PC via MCT 10 Set-up • 15-03 Power Up's
Software. • 15-04 Over Temp's
3. Release the keys after 5 s. After selecting a parameter group, select a parameter with
the navigation keys. The middle section on the display
4. The frequency converter is now programmed
shows the parameter number and name as well as the
according to default settings.
selected parameter value.
This procedure initialises all except:
NOTE
Stop the motor compressor before performing this Illustration 5.5 Display Example - Parameter Selection
operation.
• 1-** Load/Motor
• 3-** Reference/Ramps
• 4-** Limits/Warnings
• 7-** Controls
5 5
6 Parameter Descriptions
Table 6.1 lists the parameters that cannot be changed from the LCP. These parameters are defined by the compressor
choice made in 1-13 Compressor Selection.
6.2 Parameters: 0-** Operation and Display 0-04 Operating State at Power-up (Hand)
Option: Function:
6.2.1 0-0* Basic Settings (applied by [Hand On/Off]) as before the
frequency converter was powered down.
0-01 Language
[1] Forced stop, Restarts the frequency converter with a saved
Option: Function:
ref=old local reference, after mains voltage reappears
[0] English and after pressing [Hand On].
[1] Deutsch
[2] Forced stop, Resets the local reference to 0 upon restarting
[2] Francais
ref=0 the frequency converter.
[3] Dansk
[4] Spanish
0-10 Active Set-up
[5] Italiano
Option: Function:
[6] Svenska
Select the set-up to control the frequency
[7] Nederlands
6 6 [10] Chinese
converter functions.
130BA199.10
1 are synchronised (or ‘linked’). Synchronisation can
be performed in two ways:
2 1. Change the edit set-up to [2] Set-up 2 in
P 0-11
3
0-11 Edit Set-up and set 0-12 This Set-up Linked to
to [1] Set-up 1. This will start the linking (synchro-
4 nising) process.
Set-up 6 6
130BP075.10
1 0 RPM 0.00A 1(1)
Set-up Handling 0-1*
0-12 This Set-up Linked to
2
P 0-11
[1] Setup 1
3
Set-up
1
OR
130BP076.10
0 RPM 0.00A 1(1)
Set-up Handling 0-1*
0-12 This Set-up Linked to
PLC Fieldbus
0-20 Display Line 1.1 Small 0-30 Unit for User-defined Readout
Option: Function: Option: Function:
[1690] Alarm Word It is possible to program a value to be shown in
[1691] Alarm Word 2 the display of the LCP. The value will have a
[1692] Warning Word linear, squared or cubed relation to speed. This
[1693] Warning Word 2 relation will depend on the unit selected (see ).
[1694] Ext. Status Word The actual calculated value can be read in
[2580] Cascade Status 16-09 Custom Readout, and/or shown in the
display be selecting [16-09] Custom Readout in
[2581] Compressor Status
0-20 Display Line 1.1 Small to 0-24 Display Line 3
[2587] Inverse Interlock
Large.
[2827] Discharge Temperature
[9913] Idle time [0] None
[9914] Paramdb requests in queue [1] %
[9917] tCon1 time [5] PPM
[9918] tCon2 time [10] 1/min 6 6
[9919] Time Optimize Measure [11] rpm
[12] Pulse/s
0-25 My Personal Menu [20] l/s
Range: Function: [21] l/min
Size [0 - Define up to 20 parameters to include in [22] l/h
related* 9999 ] the Q1 Personal Menu, accessible via the [23] m³/s
[Quick Menu] key on the LCP. The [24] m³/min
parameters will be displayed in the Q1 [25] m³/h
Personal Menu in the order they are [30] kg/s
programmed into this array parameter.
[31] kg/min
Delete parameters by setting the value
[32] kg/h
to « 0000 ».
[33] t/min
[34] t/h
0-21 Display Line 1.2 Small
[40] m/s
Option: Function:
[41] m/min
Options are the same as in
[45] m
0-20 Display Line 1.1 Small
[60] °C
[1614] * Motor Current [A]
[70] mbar
0-22 Display Line 1.3 Small [71] bar
[72] Pa
Option: Function:
[73] kPa
Options are the same as in 0-20 Display
[74] m WG
Line 1.1 Small.
[80] kW
[1610] * Power [kW]
[120] GPM
0-23 Display Line 2 Large [121] gal/s
Option: Function: [122] gal/min
Options are the same as in 0-20 Display [123] gal/h
Line 1.1 Small. [124] CFM
[1613] * Frequency [Hz] [125] ft³/s
[126] ft³/min
0-24 Display Line 3 Large [127] ft³/h
Option: Function: [130] lb/s
Options are the same as in [131] lb/min
0-20 Display Line 1.1 Small. [132] lb/h
[1662] * Analog Input 53 [140] ft/s
[141] ft/min
[145] ft
[160] °F
[170] psi
Option: Function: [1] Read only Prevents unauthorised editing of Main Menu
parameters.
Options are the same as in 0-40 [Hand on] Key on LCP.
[2] No access Prevents unauthorised viewing and editing of
0-43 [Reset] Key on LCP Main Menu parameters.
Option: Function:
Options are the same as in 0-40 [Hand on] Key on LCP.
130BA069.10
RPM
Range: Function:
Limit. The jog ramp time starts upon
P 4-13 RPM
activation of a jog signal via the LCP, a high limit
selected digital input, or the serial
Reference
communication port. When jog state is
P 1-25
disabled then the normal ramping times are Motor speed
valid.
P 4-11 RPM
low limit
130BA070.10
RPM
Time
P 3-81
P 4-13 RPM Qramp
high limit
Qstop
P 1-25
Motor speed
P 3-19
Illustration 6.5 Quick Stop Ramp Time 6 6
Jog speed
P 4-11 RPM
low limit
t jog t jog Time 6.5 Parameters: 4-** Limits/Warnings
P 3-80 P 3-80
Ramp up Ramp down 6.5.1 4-1* Motor Limits
(acc) (dec)
[0] No function
[2] Analog in 53
[4] Analog in 53 inv
[6] Analog in 54
[8] Analog in 54 inv
[10] Analog in X30-11
[12] Analog in X30-11
inv
[14] Analog in X30-12
[16] Analog in X30-12
inv
6 6 [4]
[6]
Analog input 53 inv
Analog input 54
-999999.999 * [ -999999.999 -
par. 4-55 ]
Enter the lower reference limit.
When the actual reference falls
[8] Analog input 54 inv below this limit, the display
[10] Analog input X30-11 indicates RefLOW. The signal
[12] Analog input X30-11 outputs can be programmed to
inv produce a status signal on
[14] Analog input X30-12 terminal 27 or 29 and on relay
[16] Analog input X30-12 output 01 or 02.
inv
4-55 Warning Reference High
6.5.2 4-5* Adjustable Warnings Range: Function:
999999.999 * [ par. 4-54 - Enter the upper reference limit.
999999.999 ] When the actual reference
Use these parameters to adjust warning limits for current, exceeds this limit, the display
speed, reference and feedback. reads Ref High. The signal
outputs can be programmed to
4-50 Warning Current Low produce a status signal on
Range: Function: terminal 27 or 29 and on relay
0 A* [ 0 - par. Enter the ILOW value. When the motor current output 01 or 02.
4-51 A] falls below this limit, the display reads Current
Low. The signal outputs can be programmed 4-56 Warning Feedback Low
to produce a status signal on terminal 27 or Range: Function:
29 and on relay output 01 or 02. Refer to .
-999999.999 [ -999999.999 - Enter the lower
ReferenceFeed- par. 4-57 feedback limit. When the
4-51 Warning Current High backUnit* ReferenceFeed- feedback falls below this
Range: Function: backUnit] limit, the display reads
Size [ par. 4-50 Enter the IHIGH value. When the motor Feedb Low. The signal
related* - par. 16-37 current exceeds this limit, the display outputs can be
A] reads Current High. The signal outputs programmed to produce
can be programmed to produce a a status signal on
status signal on terminal 27 or 29 and terminal 27 or 29 and
on relay output 01 or 02. on relay output 01 or
02.
4-52 Warning Speed Low
Range: Function: 4-57 Warning Feedback High
Size [ 0 - par. Enter the nLOW value. When the motor Range: Function:
related* 4-53 RPM] speed exceeds this limit, the display 999999.999 [ par. 4-56 - Enter the upper
reads Speed Low. The signal outputs ReferenceFeed- 999999.999 feedback limit. When
can be programmed to produce a backUnit* ReferenceFeed- the feedback exceeds
status signal on terminal 27 or 29 and backUnit] this limit, the display
on relay output 01 or 02.
Parameters for configuring the input functions for the input terminals.
The digital inputs are used for selecting various functions in the frequency converter. All digital inputs can be set to the
following functions:
6 6 Start
Latched start
[8]
[9]
All *term 18
All
Reversing [10] All
Start reversing [11] All
Enable start forward [12] All
Enable start reverse [13] All
Jog [14] All
Preset reference on [15] All
Preset ref bit 0 [16] All
Preset ref bit 1 [17] All
Preset ref bit 2 [18] All
Freeze reference [19] All
Freeze output [20] All
Speed up [21] All
Speed down [22] All
Set-up select bit 0 [23] All
Set-up select bit 1 [24] All
Catch up [28] All
Slow down [29] All
Pulse input [32] 29, 33
Ramp bit 0 [34] All
Ramp bit 1 [35] All
Mains failure inverse [36] All
Day/night control [39] All
DigiPot Increase [55] All
DigiPot Decrease [56] All
DigiPot Clear [57] All
Counter A (up) [60] 29, 33
Counter A (down) [61] 29, 33
Reset Counter A [62] All
Counter B (up) [63] 29, 33
Counter B (down) [64] 29, 33
Reset Counter B [65] All
Lead pump start [120] All
Lead pump alternation [121] All
Comp. 1 Interlock [130] All
Comp. 2 Interlock [131] All
Comp. 3 Interlock [132] All
Comp. 1 Inv. interlock [139] All
Comp. 2 Inv. interlock [140] All
Functions dedicated to only one digital input are stated in the associated parameter.
All digital inputs can be programmed to these functions: [10] Reversing (Default Digital input 19). Change the
direction of motor shaft rotation. Select Logic
[0] No No reaction to signals transmitted to the ‘1’ to reverse. The reversing signal only
operation terminal. changes the direction of rotation. It does not
[1] Reset Resets frequency converter after a TRIP/ activate the start function. Select both
ALARM. Not all alarms can be reset. directions in 4-10 Motor Speed Direction. The
[2] Coast (Default Digital input 27): Coasting stop, function is not active in process closed loop.
inverse inverted input (NC). The frequency converter [11] Start Used for start/stop and for reversing on the
leaves the motor in free mode. Logic ‘0’ ⇒ reversing same wire. Signals on start are not allowed at
the same time.
6 6
coasting stop.
[3] Coast and Reset and coasting stop Inverted input (NC). [12] Enable start Rotates motor shaft clockwise at start.
reset inverse Leaves motor in free mode and resets forward
frequency converter. Logic ‘0’ ⇒ coasting stop [13] Enable start Rotates motor shaft counterclockwise at start.
and reset. reverse
[4] Quick stop Inverted input (NC). Generates a stop in [14] Jog (Default Digital input 29): Use to activate jog
inverse accordance with quick-stop ramp time set in speed. See 3-11 Jog Speed [Hz].
3-81 Quick Stop Ramp Time. When motor [15] Preset Shifts between external reference and preset
stops, the shaft is in free mode. Logic ‘0’ ⇒ reference on reference. It is assumed that [1] External/preset
Quick-stop. has been selected in 3-04 Reference Function.
[5] DC-brake Inverted input for DC braking (NC). Stops Logic '0' = external reference active; logic '1'
inverse motor by energizing it with a DC current for = one of the eight preset references is active.
a certain time period. See 2-01 DC Brake [16] Preset ref bit Preset ref. bit 0,1, and 2 enables a choice
Current to 2-03 DC Brake Cut In Speed [RPM]. 0 between one of the eight preset references
The function is only active when the value in according to Table 6.5.
2-02 DC Braking Time is different from 0. [17] Preset ref bit Same as Preset ref bit 0 [16].
Logic ’0’ ⇒ DC braking. 1
[6] Stop inverse Stop Inverted function. Generates a stop [18] Preset ref bit Same as Preset ref bit 0 [16].
function when the selected terminal goes 2
from logical level ‘1’ to ‘0’. The stop is
Preset ref. bit 2 1 0
performed according to the selected ramp
time (3-42 Ramp 1 Ramp Down Time, Preset ref. 0 0 0 0
3-52 Ramp 2 Ramp Down Time, 3-62 Ramp 3 Preset ref. 1 0 0 1
Ramp down Time, 3-72 Ramp 4 Ramp Down Preset ref. 2 0 1 0
Time). Preset ref. 3 0 1 1
NOTE Preset ref. 4 1 0 0
used, the speed change always follows ramp 2 [36] Mains failure Activates 14-10 Mains Failure. Mains
(3-51 Ramp 2 Ramp Up Time and 3-52 Ramp 2 inverse failure inverse is active in the Logic .0.
Ramp Down Time) in the range 0 to 1-23 Motor situation.
Frequency. [39] Day/Night Reduce the max. frequency with the
NOTE Control setting in 28-74 Night Speed Drop [RPM].
When Freeze output is active, the frequency [41] Latched Precise Sends a latched stop signal when the
converter cannot be stopped via a low [8] Stop inverse precise stop function is activated in
start signal. Stop the frequency converter via 1-83 Precise Stop Function. The Latched
a terminal programmed for [2] Coasting Precise stop inverse function is available
inverse or [3] Coast and reset, inverse. for terminals 18 or 19.
[21] Speed Select Speed up and Speed down if digital control [55] DigiPot Increase INCREASE signal to the Digital Potenti-
up of the up/down speed is desired (motor potenti- ometer function described in parameter
ometer). Activate this function by selecting either group 3-9* Digital Potmeter.
Freeze reference or Freeze output. When Speed [56] DigiPot Decrease DECREASE signal to the Digital Potenti-
ometer function described in parameter
6 6 up/ down is activated for less than 400 ms the
resulting reference will be increased/ decreased by group 3-9* Digital Potmeter
0.1 %. If Speed up/ down is activated for more [57] DigiPot Clear Clears the Digital Potentiometer
than 400 ms the resulting reference will follow the reference described in parameter group
setting in ramping up/ down parameter 3-x1/ 3-x2. 3-9* Digital Potmeter
[60] Counter A (Terminal 29 or 33 only) Input for
Shut down Catch up increment counting in the SLC counter.
Unchanged speed 0 0 [61] Counter A (Terminal 29 or 33 only) Input for
Reduced by %-value 1 0 decrement counting in the SLC counter.
Increased by %-value 0 1 [62] Reset Counter A Input for reset of counter A.
Reduced by %-value 1 1 [63] Counter B (Terminal 29 or 33 only) Input for
increment counting in the SLC counter.
Table 6.6 Digital Speed Control [64] Counter B (Terminal 29 or 33 only) Input for
decrement counting in the SLC counter.
[22] Speed down Same as Speed up [21].
[65] Reset Counter B Input for reset of counter B.
[23] Set-up select Select Set-up select bit 0 or Select Set-up
[70] Mech. Brake Brake feedback for hoisting applications
bit 0 select bit 1 to select one of the 4 set-ups.
Feedback
Set 0-10 Active Set-up to Multi Set-up.
[71] Mech. Brake Inverted brake feedback for hoisting
[24] Set-up select (Default Digital input 32): Same as [23] Set-
Feedback inv. applications
bit 1 up select bit 0.
[80] PTC Card 1 All Digital Inputs can be set to [80] PTC
[28] Catch up Increases or reduces reference value set in
Card 1. However, only one Digital Input
3-12 Catch up/slow Down Value.
must be set to this choice.
[29] Slow down [28] Same as Catch up.
[121] Lead Pump
[30] Counter input Precise stop function in 1-83 Precise Stop Alternation
Function acts as Counter stop or speed
[130] Compressor Use with cascade controller. Logic 1 will
compensated counter stop with or without
Interlock stop the fixed speed compressor and
reset. The counter value must be set in
give a warning
1-84 Precise Stop Counter Value.
[131] Compressor Use with cascade controller. Logic 1 will
[32] Pulse input Use pulse sequence as either reference or
Interlock stop the fixed speed compressor and
feedback. Scaling is done in parameter
give a warning
group 5-5* Pulse Input.
[132] Compressor Use with cascade controller. Logic 1 will
[34] Ramp bit 0 Enables a choice between one of the 4
Interlock stop the fixed speed compressor and
ramps available, according to Table 6.7.
give a warning
[35] Ramp bit 1 Same as [34] Ramp bit 0.
5-10 Terminal 18 Digital Input
Preset ramp bit 1 0
Option: Function:
Ramp 1 0 0
[8] * Start Functions are described under parameter group 5-1*
Ramp 2 0 1
Digital Inputs
Ramp 3 1 0
Ramp 4 1 1
5-11 Terminal 19 Digital Input terminal 27 in 5-01 Terminal 27 Mode, and set the I/O
Option: Function: function for terminal 29 in 5-02 Terminal 29 Mode. Digital
outputs appear if 5-01 Terminal 27 Mode or 5-02 Terminal
[10] * Reversing Functions are described under parameter group
29 Mode are set to output.
5-1* Digital Inputs
[17] Above speed, The output speed is higher than the Control. In the event of bus time-out the
high setting in 4-53 Warning Speed High. output state is set low (Off).
[18] Out of The feedback is outside the range set in [55] Pulse output
feedback 4-56 Warning Feedback Low and [60] Comparator 0 See parameter group 13-1* Comparators. If
range 4-57 Warning Feedback High. Comparator 0 is evaluated as TRUE, the
[19] Below The feedback is below the limit set in output will go high. Otherwise, it will be
feedback low 4-56 Warning Feedback Low Warning low.
Feedback Low. [61] Comparator 1 See parameter group 13-1* Comparators. If
[20] Above The feedback is above the limit set in Comparator 2 is evaluated as TRUE, the
feedback high 4-57 Warning Feedback High Warning output will go high. Otherwise, it will be
Feedback High. low.
[21] Thermal The thermal warning turns on when the [62] Comparator 2 See parameter group 13-1* Comparators. If
warning temperature exceeds the limit in the Comparator 2 is evaluated as TRUE, the
motor, the frequency converter, the brake output will go high. Otherwise, it will be
resistor, or the thermistor. low.
6 6 [25] Reverse Reversing. Logic ‘1’ = relay activated, 24 V [63] Comparator 3 See parameter group 13-1* Comparators. If
DC when CW rotation of the motor. Logic Comparator 3 is evaluated as TRUE, the
‘0’ = relay not activated, no signal, when output will go high. Otherwise, it will be
CCW rotation of the motor. low.
[26] Bus OK Active communication (no time-out) via [64] Comparator 4 See parameter group 13-1* Comparators. If
the serial communication port. Comparator 4 is evaluated as TRUE, the
[27] Torque limit Use in performing a coasting stop and in output will go high. Otherwise, it will be
and stop torque limit condition. If the frequency low.
converter has received a stop signal and is [65] Comparator 5 See parameter group 13-1* Comparators. If
at the torque limit, the signal is Logic ‘0’. Comparator 4 is evaluated as TRUE, the
[28] Brake, no The brake is active and there are no output will go high. Otherwise, it will be
warning warnings. low.
[29] Brake ready, The brake is ready for operation and there [70] Logic Rule 0 See parameter group 13-4* Logic Rules. If
no fault are no faults. Logic Rule 0 is evaluated as TRUE, the
[30] Brake fault The output is Logic ‘1’ when the brake output will go high. Otherwise, it will be
(IGBT) IGBT is short-circuited. Use this function to low.
protect the frequency converter if there is [71] Logic Rule 1 See parameter group 13-4* Logic Rules If
a fault on the brake modules. Use the Logic Rule 1 is evaluated as TRUE, the
output/relay to cut out the main voltage output will go high. Otherwise, it will be
from the frequency converter. low.
[33] Safe Stop Indicates that the safe stop on terminal 37 [72] Logic Rule 2 See parameter group 13-4* Logic Rules. If
Active is active. Logic Rule 2 is evaluated as TRUE, the
[35] External External Interlock function has been output will go high. Otherwise, it will be
Interlock activated via one of the digital inputs. low.
[40] Out of ref Active when the actual speed is outside [73] Logic Rule 3 See parameter group 13-4* Logic Rules. If
range the settings in 4-52 Warning Speed Low to Logic Rule 3 is evaluated as TRUE, the
4-55 Warning Reference High. output will go high. Otherwise, it will be
[41] Below Active when the actual speed is below the low.
reference low speed reference setting. [74] Logic Rule 4 See parameter group 13-4* Logic Rules. If
[42] Above Active when the actual speed is above the Logic Rule 4 is evaluated as TRUE, the
reference high speed reference setting. output will go high. Otherwise, it will be
[45] Bus Ctrl Control output via bus. The state of the low.
output is set in 5-90 Digital & Relay Bus [75] Logic Rule 5 See parameter group 13-4* Logic Rules. If
Control. The output state is retained in the Logic Rule 5 is evaluated as TRUE, the
event of bus time-out. output will go high. Otherwise, it will be
[46] Bus Ctrl 1 if Controls output via bus. The state of the low.
timeout output is set in 5-90 Digital & Relay Bus [80] SL Digital See 13-52 SL Controller Action. The input
Control. In the event of bus time-out the Output A will go high whenever the Smart Logic
output state is set low (On). Action [38] Set dig. out. A high is executed.
[47] Bus Ctrl 0 if Controls output via bus. The state of the The input will go low whenever the Smart
timeout output is set in 5-90 Digital & Relay Bus Logic Action [32] Set dig. out. A low is
executed.
[81] SL Digital See 13-52 SL Controller Action. The input [195] Bypass Valve The bypass valve control (Digital/Relay
Output B will go high whenever the Smart Logic Control output in the frequency converter) is used
Action [39] Set dig. out. A high is executed. for compressor systems to unload the
The input will go low whenever the Smart compressor during start-up by using a
Logic Action [33] Set dig. out. A low is bypass valve. After the start command is
executed. given the bypass valve will be open until
[82] SL Digital See 13-52 SL Controller Action. The input the frequency converter reaches
Output C will go high whenever the Smart Logic 4-11 Motor Speed Low Limit [RPM]). After
Action [40] Set dig. out. A high is executed. the limit has been reached the bypass
The input will go low whenever the Smart valve will be closed, allowing the
Logic Action [34] Set dig. out. A low is compressor to operate normally. This
executed. procedure will not be activated again
[83] SL Digital See 13-52 SL Controller Action. The input before a new start is initiated and the
Output D will go high whenever the Smart Logic frequency converter speed is zero during
Action [41] Set dig. out. A high is executed. the receiving of start signal. 1-71 Start
The input will go low whenever the Smart
Logic Action [35] Set dig. out. A low is
Delay can be used in order to delay the
motor start. The bypass valve control
6 6
executed. principle:
[84] SL Digital See 13-52 SL Controller Action. The input Speed
130BA251.10
Output E will go high whenever the Smart Logic
Action [42] Set dig. out. A high is executed. REF
Speed
The input will go low whenever the Smart Min
Logic Action [36] Set dig. out. A low is Time
ON
executed.
OFF
[85] SL Digital See 13-52 SL Controller Action. The input Time
ON
Output F will go high whenever the Smart Logic OFF
Action [43] Set dig. out. A high is executed. Start Stop Time
The input will go low whenever the Smart Illustration 6.6 Bypass Valve Control
Logic Action [37] Set dig. out. A low is
executed.
[122] No alarm The output is high when no alarm is
present.
The below setting options are all related to the Cascade
Controller.
[123] Start The output is high when there is an active
Wiring diagrams and settings for parameter, see parameter
command Start command (i.e. via digital input bus
group 25-** Cascade Pack Controller or more details.
active connection or [Hand on] or [Auto on], and
no Stop or Start command is active.
[124] Running The output is high when the frequency 6.6.5 5-4* Relays (Dry Contacts)
reverse converter is running counter clockwise (the
logical product of the status bits ‘running’ NOTE
AND ‘reverse’). Relays 7, 8, and 9 are only available if MCB 105 relay card
[125] Drive in hand The output is high when the frequency is installed.
mode converter is in Hand on mode (as
indicated by the LED light above [Hand
NOTE
on].
Relay 1 is dedicated to controlling the solenoid valve.
[126] Drive in auto The output is high when the frequency
mode converter is in Hand on mode (as
Parameters for configuring the timing and the output
indicated by the LED light above [Auto
functions for the relays.
on].
[139] Compressor Use with cascade controller. Logic will stop 5-40 Function Relay
Inv. Interlock the fixed speed compressor and give a
warning.
Array [8] (Relay 1 [0], Relay 2 [1], Relay 7 [6], Relay 8 [7],
Relay 9 [8])
[140] Compressor Use with cascade controller. Logic will stop
Inv. Interlock the fixed speed compressor and give a
warning. [0] No Operation
[141] Compressor Use with cascade controller. Logic will stop [1] Control Ready
Inv. Interlock the fixed speed compressor and give a [2] Drive Ready
warning. [3] Drive Ready/Remote
6 6 [19]
[20]
Below Feedback, low
Above Feedback, high
100 Hz* [0 - 110000
Hz]
Enter the low frequency limit
corresponding to the low motor shaft
[21] Thermal Warning speed (i.e. low reference value) in
5-52 Term. 29 Low Ref./Feedb. Value.
[22] Ready, no thermal w
Refer to the diagram in this section.
[25] Reverse
[26] Bus OK
5-51 Term. 29 High Frequency
[27] Torque Limit & Stop
[28] Brake, No Warning
Range: Function:
[29] Brake Ready, No Fault 100 Hz* [0 - 110000 Enter the high frequency limit
Hz] corresponding to the high motor shaft
[30] Brake Fault (IGBT)
speed (i.e. high reference value) in
[31] Relay 123
5-53 Term. 29 High Ref./Feedb. Value.
[32] Mech brake ctrl
[33] Safe stop active
5-52 Term. 29 Low Ref./Feedb. Value
[35] External Interlock
Range: Function:
[36] Control Word Bit 11
[37] Control Word Bit 12 0 ReferenceFeed- [-999999.999 - Enter the low reference
backUnit* 999999.999 value limit for the motor
[40] Out of Ref. Range
ReferenceFeed- shaft speed [RPM]. This
[41] Below Reference, low
backUnit] is also the lowest
[42] Above Ref. high
feedback value, see also
[45] Bus ctrl
5-57 Term. 33 Low Ref./
[46] Bus ctrl, 1 if timeout
Feedb. Value. Set
[47] Bus ctrl, 0 if timeout terminal 29 to digital
[60] Comparator 0 input (5-02 Terminal 29
[61] Comparator 1 Mode = [0] input
[62] Comparator 2 (default) and
[63] Comparator 3 5-13 Terminal 29 Digital
[64] Comparator 4 Input = applicable value).
[65] Comparator 5
[70] Logic Rule 0 5-53 Term. 29 High Ref./Feedb. Value
[71] Logic Rule 1 Range: Function:
[72] Logic Rule 2 Size [-999999.999 - Enter the high reference value
[73] Logic Rule 3 related* 999999.999 [RPM] for the motor shaft
[74] Logic Rule 4 ReferenceFeed- speed and the high feedback
[75] Logic Rule 5 backUnit] value, see also 5-58 Term. 33
[80] SL Digital Output A High Ref./Feedb. Value. Select
[81] SL Digital Output B terminal 29 as a digital input
[82] SL Digital Output C (5-02 Terminal 29 Mode = [0]
[83] SL Digital Output D input (default) and
[84] SL Digital Output E 5-13 Terminal 29 Digital Input =
applicable value).
[85] SL Digital Output F
5-54 Pulse Filter Time Constant #29 5-60 Terminal 27 Pulse Output Variable
Range: Function: Option: Function:
100 ms* [1 - 1000 Enter the pulse filter time constant. The [51] MCO controlled
ms] pulse filter dampens oscillations of the [100] Output frequency
feedback signal, which is an advantage if [101] Reference
there is a lot of noise in the system. A [102] Feedback
high time constant value results in better [103] Motor Current
dampening but also increases the time [104] Torque rel to limit
delay through the filter.
[105] Torq relate to rated
[106] Power
5-55 Term. 33 Low Frequency
[107] Speed
Range: Function: [108] Torque
100 Hz* [0 - 110000 Enter the low frequency [109] Max Out Freq
Hz] corresponding to the low motor shaft [119] Torque % lim
speed (i.e. low reference value) in
5-57 Term. 33 Low Ref./Feedb. Value. 5-62 Pulse Output Max Freq #27
6 6
Range: Function:
5-56 Term. 33 High Frequency Size related* [0 - 32000 Set the maximum frequency for
Range: Function: Hz] terminal 27, corresponding to the
100 Hz* [0 - 110000 Enter the high frequency output variable selected in
Hz] corresponding to the high motor shaft 5-60 Terminal 27 Pulse Output
speed (i.e. high reference value) in Variable.
5-58 Term. 33 High Ref./Feedb. Value.
5-63 Terminal 29 Pulse Output Variable
5-57 Term. 33 Low Ref./Feedb. Value Option: Function:
Range: Function: [0] No operation Select the desired display output for
0* [-999999.999 - Enter the low reference value [RPM] terminal 29.
999999.999 ] for the motor shaft speed. This is also [45] Bus ctrl.
the low feedback value, see also
[48] Bus ctrl., timeout
5-52 Term. 29 Low Ref./Feedb. Value.
[51] MCO controlled
[100] Output frequency
5-58 Term. 33 High Ref./Feedb. Value
[101] Reference
Range: Function:
[102] Feedback
Size related* [-999999.999 - Enter the high reference [103] Motor Current
999999.999 value [RPM] for the motor
[104] Torque rel to limit
ReferenceFeedbackUnit] shaft speed. See also
[105] Torq relate to rated
5-53 Term. 29 High Ref./
[106] Power
Feedb. Value.
[107] Speed
[108] Torque
5-59 Pulse Filter Time Constant #33
[109] Max Out Freq
Range: Function:
100 ms* [1 - 1000 Enter the pulse filter time constant. The 5-65 Pulse Output Max Freq #29
ms] low-pass filter reduces the influence on Set the maximum frequency for terminal 29 corresponding to the
and dampens oscillations on the feedback output variable set in 5-63 Terminal 29 Pulse Output Variable.
signal from the control.
Range: Function:
This is an advantage, e.g. if there is a
5000 Hz* [0 - 32000 Hz]
great amount on noise in the system.
5-90 Digital & Relay Bus Control
5-60 Terminal 27 Pulse Output Variable
Range: Function:
Option: Function:
0* [0 - 2147483647 ] This parameter holds the state of the
[0] No operation Select the desired display output for digital outputs and relays that is
terminal 27. controlled by bus.
[45] Bus ctrl. A logical '1' indicates that the output is
[48] Bus ctrl., timeout high or active.
5-90 Digital & Relay Bus Control 6-00 Live Zero Timeout Time
Range: Function: Range: Function:
A logical '0' indicates that the output is 10 s* [1 - Enter the Live Zero Time-out time period. Live
low or inactive. 99 s] Zero Time-out Time is active for analog inputs, i.e.
terminal 53 or terminal 54, used as reference or
Bit 0 Digital Output Terminal 27 feedback sources. If the reference signal value
Bit 1 Digital Output Terminal 29 associated with the selected current input falls
Bit 2 Digital Output Terminal X 30/6 below 50% of the value set in 6-10 Terminal 53
Bit 3 Digital Output Terminal X 30/7 Low Voltage, 6-12 Terminal 53 Low Current,
Bit 4 Relay 1 output terminal 6-20 Terminal 54 Low Voltage or 6-22 Terminal 54
Bit 5 Relay 2 output terminal Low Current for a time period longer than the time
Bit 6 Option B Relay 1 output terminal set in 6-00 Live Zero Timeout Time, the function
Bit 7 Option B Relay 2 output terminal selected in 6-01 Live Zero Timeout Function will be
Bit 8 Option B Relay 3 output terminal activated.
6 6 Bit 9-15
Bit 16
Reserved for future terminals
Option C Relay 1 output terminal
6-01 Live Zero Timeout Function
Bit 17 Option C Relay 2 output terminal Option: Function:
Bit 18 Option C Relay 3 output terminal Select the time-out function. The function set
Bit 19 Option C Relay 4 output terminal in 6-01 Live Zero Timeout Function will be
Bit 20 Option C Relay 5 output terminal activated if the input signal on terminal 53 or
Bit 21 Option C Relay 6 output terminal 54 is below 50% of the value in 6-10 Terminal
Bit 22 Option C Relay 7 output terminal 53 Low Voltage, 6-12 Terminal 53 Low Current,
6-20 Terminal 54 Low Voltage or 6-22 Terminal
Bit 23 Option C Relay 8 output terminal
54 Low Current for a time period defined in
Bit 24-31 Reserved for future terminals
6-00 Live Zero Timeout Time. If several time-
Table 6.8 Bus-controlled Digital Outputs and Relays outs occur simultaneously, the frequency
converter prioritises the time-out functions as
5-93 Pulse Out #27 Bus Control follows:
0 %* [0 - 100 %] Set the output frequency transferred to the 2. 8-04 Control Word Timeout Function
output terminal 27 when the terminal is
[1] Freeze Frozen at the present value
configured as [45] Bus Controlled in
Output
5-60 Terminal 27 Pulse Output Variable.
[0] * Off
[1] Freeze Frozen at the present value
5-95 Pulse Out #29 Bus Control
output
Range: Function: [2] Stop Overruled to stop
0 %* [0 - 100 %] Set the output frequency transferred to the [3] Jogging Overruled to jog speed
output terminal 29 when the terminal is [4] Max. speed Overruled to max. speed
configured as [45] Bus Controlled in
[5] Stop and Overruled to stop with subsequent trip
5-63 Terminal 29 Pulse Output Variable.
trip
Parameter group for configuration of the analog input and Parameters for configuring the scaling and limits for
output. analog input 1 (terminal 53).
6 6 Option: Function:
0-20 mA,
timeout
behaviour of the analog output in case of
bus time-out.
Select the function of Terminal 42 as an
[142] Bus ctrl. 4-54 Warning Reference Low defines the
analog current output. Depending on the
4-20 mA, behaviour of the analog output in case of
selection the output is either a 0-20 mA or
timeout bus time-out.
4-20 mA output. The current value can be
[150] Max Out In relation to 4-19 Max Output Frequency.
read out in LCP in 16-65 Analog Output 42
Freq 4-20
[mA].
mA
[0] No There is no signal on the analog output.
[119] Torque %
operation
lim
[100] Output 0 Hz = 0 mA; 100 Hz = 20 mA.
[149] Torque % Analog output at zero torque = 12 mA.
frequency
lim 4-20mA Motoric torque will increase the output
0-20 mA
current to max torque limit 20 mA (set in
[101] Reference 3-00 Reference Range [Min - Max] 0% = 0 mA;
4-16 Torque Limit Motor Mode).
0-20 mA 100% = 20 mA
Generative torque will decrease the output to
3-00 Reference Range [-Max - Max] -100% = 0
torque limit Generator Mode (set in
mA; 0% = 10 mA; +100% = 20 mA
4-17 Torque Limit Generator Mode)
[103] Motor Value is taken from 16-37 Inv. Max. Current.
Ex: 4-16 Torque Limit Motor Mode: 200% and
current Inverter max. current (160% current) is equal
4-17 Torque Limit Generator Mode: 200%. 20
0-20 mA to 20 mA.
mA = 200% Motoric and 4 mA = 200%
Example: Inverter norm current (11 kW) = 24
Generatoric.
A. 160% = 38.4 A. Motor norm current = 22 0mA 4mA 12 mA 20 mA
130BB372.10
6 6
Norm
4-20mA t.o. behaviour of the analog output in case of
[104] Torque rel The torque setting is related to setting in bus time-out.
to limit 4-16 Torque Limit Motor Mode
[150] Max Out Fr 0 Hz = 0 mA,4-19 Max Output Frequency = 20
[105] Torq relate The torque is related to the motor torque 4-20mA mA.
to rated setting.
[106] Power Taken from 1-20 Motor Power [kW]. 6-51 Terminal 42 Output Min Scale
[107] Speed Taken from 3-03 Maximum Reference. 20 mA Range: Function:
= value in 3-03 Maximum Reference 0 %* [0 - 200 Scale for the minimum output (0 or 4 mA) of
[108] Torque Torque reference related to 160% torque. %] the analog signal at terminal 42.
[109] Max Out 0 Hz = 0 mA,4-19 Max Output Frequency = 20 Set the value to be the percentage of the full
Freq mA. range of the variable selected in
[130] Output 0 Hz = 4 mA, 100 Hz = 20 mA 6-50 Terminal 42 Output.
freq.
4-20mA 6-52 Terminal 42 Output Max Scale
[131] Reference 3-00 Reference Range [Min-Max] 0% = 4 mA; Range: Function:
4-20mA 100% = 20 mA
100 [0 - Scale the maximum output of the selected
3-00 Reference Range [-Max-Max] -100% = 4
%* 200 %] analog signal at terminal 42. Set the value to
mA; 0% = 12 mA; +100% = 20 mA
the maximum value of the current signal output.
[132] Feedback Scale the output to give a current lower than 20
4-20mA mA at full scale; or 20 mA at an output below
[133] Motor cur. Value is taken from 16-37 Inv. Max. Current. 100% of the maximum signal value. If 20 mA is
4-20mA Inverter max. current (160% current) is equal the desired output current at a value between 0
to 20 mA. - 100% of the full-scale output, programme the
Example: Inverter norm current (11 kW) = 24 percentage value in the parameter, i.e. 50% = 20
A. 160% = 38.4 A. Motor norm current = 22 mA. If a current between 4 and 20 mA is desired
A Read-out 11.46 mA. at maximum output (100%), calculate the
16 mA x 22 A
+ 4 mA = 13.17 mA percentage value as follows:
38.4 A
In case the norm motor current is equal to
20 mA / desired maximum current x 100 %
20 mA, the output setting of 6-62 Terminal
20
X30/8 Max. Scale is: i .e . 10 mA : x 100 = 200 %
10
I VLT x 100
Max 38.4 x 100
= = 175 %
I Motor 22
Norm
[134] Torq.% lim The torque setting is related to setting in
4-20 mA 4-16 Torque Limit Motor Mode.
[135] Torq.% The torque setting is related to the motor
nom 4-20 torque setting.
mA
[136] Power Taken from 1-20 Motor Power [kW]
4-20mA
[137] Speed Taken from 3-03 Maximum Reference. 20 mA
4-20mA = Value in 3-03 Maximum Reference.
Current NOTE
130BA075.12
(mA)
Severe filtering can be detrimental to dynamic
20
performance.
This parameter is used with 1-00 Configuration Mode [1]
Speed closed loop and [2] Torque control.
0/4 The filter time in flux sensorless must be adjusted to
0% Analogue Analogue 100% Variable 3-5 ms.
output Output for
Min Scale Max Scale output
par. 6-93 par. 6-94 example:
Feedback
175ZA293.11
Speed
(RPM)
6 6 Range:
0 %*
Function:
[0 - 100 %] Holds the level of Output 42 if controlled by
bus.
6.8.1 7-2* Process PID Feedback 7-32 Process PID Start Speed
Range: Function:
Select the feedback sources for the Process PID Control, control. When the power is switched on,
and how this feedback should be handled. the frequency converter will commence
7-20 Process CL Feedback 1 Resource ramping and then operate under speed
open loop control. Thereafter, when the
Option: Function:
Process PID start speed is reached, the
For process loop with
frequency converter will change over to
current input, 54 switch has
Process PID control.
to be positionned on I
(current). 7-33 Process PID Proportional Gain
[0] No function Range: Function:
[1] Analog input 53 2.00N/A [0.00 - 10.00 Enter the PID proportional gain. The
[2] * Analog input 54 N/A] proportional gain multiplies the error
[3] Frequency input 29 (FC 302
only)
between the set point and the
feedback signal. 6 6
[4] Frequency input 33
7-34 Process PID Integral Time
7-22 Process CL Feedback 2 Resource
Range: Function:
Option: Function: 9.00 s* [0.01 - Enter the PID integral time. The
The effective feedback signal is made 10000.00 ] integrator provides an increasing gain
up of the sum of up to two different at a constant error between the set
input signals. Select which frequency point and the feedback signal. The
converter input should be treated as integral time is the time needed by the
the source of the second of these integrator to reach the same gain as
signals. The first input signal is the proportional gain.
defined in 7-20 Process CL Feedback 1
Resource. 7-35 Process PID Differentiation Time
[0] No function
Range: Function:
[1] Analog Input 53 0.00 s* [0.00 - Enter the PID differentiation time. The
10.00 s ] differentiator does not react to a constant
[2] Analog Input 54
error, but provides a gain only when the
[3] Frequency input 29
error changes. The shorter the PID differ-
[4] Frequency input 33
entiation time, the stronger the gain from
[7] Analog Input X30/11
the differentiator.
[8] Analog Input X30/12
[15] Analog Input X48/2 NOTE
This PID parameters are confortable to start any system,
7-30 Process PID Normal/Inverse Control
but depending on its design they have to be adjusted to
Option: Function: follow the inertia and all responses of the real refrigeration
Inverse action has to be selected for a process machine.
loop using a suction pressure sensor to control the
system.
7-36 Process PID Diff. Gain Limit
[0] Normal
Range: Function:
[1] * Inverse
5* [1 - 50 ] Enter a limit for the differentiator gain (DG). If
7-31 Process PID Anti Windup there is no limit, the DG will increase when there
Option: Function: are fast changes. Limit the DG to obtain a pure
differentiator gain at slow changes and a constant
[0] Off Continue regulation of an error when the output
differentiator gain where fast changes occur.
frequency can no longer be adjusted.
[1] * On Continue regulation of an error even when the output
7-38 Process PID Feed Forward Factor
frequency cannot be increased or decreased.
Range: Function:
7-32 Process PID Start Speed 0 %* [0 - Enter the PID feed forward (FF) factor. The FF
Range: Function: 200 %] factor sends a constant fraction of the reference
3000 [Set Enter the motor speed to be attained as a signal to bypass the PID control, so the PID
[RPM] point ] start signal for commencement of PID control only affects the remaining fraction of the
7-38 Process PID Feed Forward Factor 7-61 Feedback 1 Source Unit
Range: Function: Option: Function:
control signal. Any change to this parameter will [170] psi
thus affect the motor speed. When the FF factor [171] lb/in2
is activated it provides less overshoot, and high [172] in WG
dynamics when changing the set point. [173] ft WG
7-38 Process PID Feed Forward Factor is active
when 1-00 Configuration Mode is set to [3] 7-62 Feedback 2 Conversion
Process. Option: Function:
Selects the conversion to apply to the
7-39 On Reference Bandwidth feedback signal measured on the analog
Range: Function: input selected as feedback 2 source in 7-22
5 %* [0 - 200 Enter the On Reference bandwidth. When the Process CL Feedback 2 Resource.
%] PID Control Error (the difference between the [0] * Linear No conversion is applied. The feedback
The conversion of a feedback signal P in units of a pressure to a temperature T is accomplished via the formula:
T = A2/(log(P+1)-A1) – A3
6 6
The parameters in this group allow selection of a refrigerant, which implicitly determines the constants A1, A2 and A3.
Alternatively, user defined constants can be programmed explicitly.
7-70 Refrigerant 7-73 User Defined Refrigerant A3
Option: Function: Range: Function:
[0] R22 [200.000 – Selects the value used for the constant A3
[1] R134a 300.000] in the pressure to temperature conversion
[2] * R404A formula (see parameter group 7-7* Pressure
[3] R407C to Temperature Conversion).
[4] R410A
[5] R502
[6] R744
[7] User defined
6 6 compressor starts.
Point A: At start-up the temperature will be higher than [2] Controlword only Control by using control word only.
wanted in the evaporator and therefore a higher pressure
than the Cut-in level and the compressor must run. 8-02 Control Word Source
Another situation could be that the start situation is where Option: Function:
the feedback is between Cut-out and Cut-in. In that case, NOTE
no STOP is initiated.
This parameter cannot be adjusted while
the motor is running.
Point B: After some time the cut-out level may be reached
and the compressor must be shut off. Select the source of the control word: one of
two serial interfaces or four installed options.
Point C: Cut-in is reached and the compressor is restarted. During initial power-up, the frequency
converter automatically sets this parameter to
NOTE [3] Option A if it detects a valid fieldbus option
When using the TPF together with the Cascade Controller installed in slot A. If the option is removed,
further consideration must be taken. The Cut-Out value the frequency converter detects a change in
should be below the Override Bandwidth setting (see the configuration, sets 8-02 Control Word
25-21 Override Bandwidth). Cut-In should be set above the Source back to default setting RS-485, and the
set-point and below the value for Staging Bandwidth (see frequency converter trips. If an option is
25-20 Staging Bandwidth). installed after initial power-up, the setting of
8-02 Control Word Source does not change, but
the frequency converter trips and displays:
7-80 Thermostat/Pressostat Function
Alarm 67 Option Changed.
Option: Function:
[0] * Off Function is inactive
8-03 Control Word Timeout Time [8] Select setup 2 See [7] Select setup 1
Range: Function: [9] Select setup 3 See [7] Select setup 1
[1.0 s] 0.1-18000.0 s Enter the maximum time expected to
[10] Select setup 4 See [7] Select setup 1
pass between the reception of two
consecutive telegrams. If this time is [26] Trip
exceeded, it indicates that the serial
communication has stopped. The
NOTE
To change the set-up after a time-out, the following
function selected in 8-04 Control Word
configuration is required:
Timeout Function is then carried out. A
Set 0-10 Active Set-up to [9] Multi set-up and select the
valid control word triggers the time-out
relevant link in 0-12 This Set-up Linked to.
counter.
20 s* [ 0.1 - Enter the maximum time expected to
18000.0 s] pass between the reception of two 8-05 End-of-Timeout Function
consecutive telegrams. If this time is Option: Function:
exceeded, it indicates that the serial Select the action after receiving a valid control
communication has stopped. The word following a time-out. This parameter is
function selected in 8-04 Control Word active only when 8-04 Control Timeout Function
Timeout Functionis then carried out. A is set to [7] Set-up 1, [8] Set-up 2, [9]Set-up 3 or
valid control word triggers the time-out [10] Set-up 4.
counter.
[0] Hold set-up Retains the set-up selected in 8-04 Control
8-04 Control Word Timeout Function Timeout Function and displays a warning, until
Select the time-out function. The time-out function activates 8-06 Reset Control Timeout toggles. Then the
when the control word fails to be updated within the time frequency converter resumes its original set-up.
period specified in 8-03 Control Word Timeout Time. [1] Resume set- Resumes the set-up active before the time-out.
Option: Function: up
[0] Off Resumes control via serial bus (fieldbus or
8-06 Reset Control Word Timeout
standard) using the most recent control
This parameter is active only when [0] Hold set-up has been
word.
selected in 8-05 End-of-Timeout Function.
[1] Freeze output Freezes output frequency until communi-
Option: Function:
cation resumes.
[0] Do not reset Retains the set-up specified in 8-04 Control
[2] Stop Stops with auto restart when communi- Word Timeout Function, following a control
cation resumes. word time-out.
[3] Jogging Runs the motor at JOG frequency until [1] Do reset Returns the frequency converter to the original
communication resumes. set-up following a control word time-out. The
frequency converter performs the reset and
8-31 Address
Range: Function:
Size related* [ 1 - 255 ] Enter the address for the FC (standard)
port.
Valid range: 1-126.
Option: Function: [2] Logic AND Activates the set-up selection via the fieldbus/
Select control of the DC brake via the terminals serial communication port, AND additionally via
(digital input) and/or via the fieldbus. one of the digital inputs.
NOTE [3] Logic OR Activate the set-up selection via the fieldbus/
serial communication port OR via one of the
Only selection [0] Digital input is available
digital inputs.
when 1-10 Motor Construction is set to [1]
PM non-salient SPM.
8-56 Preset Reference Select
Option: Function:
[0] Digital Activates Start command via a digital input.
input Select control of the frequency converter Preset
Reference selection via the terminals (digital
8-53 Start Select input) and/or via the fieldbus.
Option: Function: [0] Digital Activates Preset Reference selection via a digital
Select control of the frequency converter start input input.
function via the terminals (digital input) and/or
[1] Bus Activates Preset Reference selection via the
via the fieldbus.
serial communication port or fieldbus option.
[0] Digital Activates Start command via a digital input.
input
130BB671.10
8-80 Bus Message Count SL Controller Event SL Controller Action
Range: Function:
0* [0 - 0 ] This parameter shows the number of valid Running Coast
telegrams detected on the bus. Warning Start timer
Torque limit Set Do X low
Digital inpute X 30/2 Select set-up 2
8-81 Bus Error Count ... ...
6.9.6 8-9* Bus Jog Events and actions are each numbered and linked together
in pairs (states). This means that when event [0] is fulfilled
(attains the value TRUE), action [0] is executed. After this,
8-90 Bus Jog 1 Speed the conditions of event [1] will be evaluated and if
evaluated TRUE, action [1] will be executed and so on.
Range: Function:
Only one event will be evaluated at any time. If an event is
100 RPM* [ 0 - par. 4-13 Enter the jog speed. Activate this
evaluated as FALSE, nothing happens (in the SLC) during
RPM] fixed jog speed via the serial port
the current scan interval and no other events will be
or fieldbus option.
evaluated. This means that when the SLC starts, it
evaluates event [0] (and only event [0]) each scan interval.
8-91 Bus Jog 2 Speed
Only when event [0] is evaluated TRUE, will the SLC
Range: Function: execute action [0] and start evaluating event [1]. It is
200 RPM* [ 0 - par. 4-13 Enter the jog speed. Activate this possible to programme from 1 to 20 events and actions.
RPM] fixed jog speed via the serial port When the last event/action has been executed, the
or fieldbus option. sequence starts over again from event [0]/action [0]. The
illustration shows an example with three event/actions:
130BA062.13
event P13-01
Select the boolean (TRUE or FALSE) input to activate Smart Logic
State 1
Event 1/ Control.
Action 1 State 2
Event 2/
Stop
event P13-02 Action 2 Option: Function:
Stop [4] On reference The motor is running on reference.
event P13-02
State 4 [5] Torque limit The torque limit, set in 4-16 Torque
Event 4/
Action 4 Limit Motor Mode or 4-17 Torque Limit
State 3
Event 3/ Generator Mode, has been exceeded.
Action 3
[6] Current Limit The motor current limit, set in
Stop 4-18 Current Limit, has been
event P13-02
exceeded.
Illustration 6.13 Events and Actions
[7] Out of current The motor current is outside the
range range set in 4-18 Current Limit.
Starting and stopping the SLC: [8] Below I low The motor current is lower than set 6 6
Starting and stopping the SLC can be done by in 4-50 Warning Current Low.
selecting .On [1]. or .Off [0]. in 13-00 SL Controller Mode.
[9] Above I high The motor current is higher than set
The SLC always starts in state 0 (where it evaluates event
in 4-51 Warning Current High.
[0]). The SLC starts when the Start Event (defined in
13-01 Start Event) is evaluated as TRUE (provided that On [10] Out of speed range The speed is outside the range set in
[1] is selected in 13-00 SL Controller Mode). The SLC stops 4-52 Warning Speed Low and
when the Stop Event (13-02 Stop Event) is TRUE. 13-03 Reset 4-53 Warning Speed High.
SLC resets all SLC parameters and start programming from [11] Below speed low The output speed is lower than the
scratch. setting in 4-52 Warning Speed Low.
[12] Above speed high The output speed is higher than the
NOTE setting in 4-53 Warning Speed High.
SLC is only active in AUTO mode, not Hand On mode
[13] Out of feedb. range The feedback is outside the range set
in 4-56 Warning Feedback Low and
6.10.2 13-0* SLC Settings 4-57 Warning Feedback High.
Use the SLC settings to activate, deactivate and reset the [14] Below feedb. low The feedback is below the limit set in
Smart Logic Control sequence. The logic functions and 4-56 Warning Feedback Low.
comtors are always running in the background, which [15] Above feedb. high The feedback is above the limit set in
opens for sete control of digital inputs and outputs. 4-57 Warning Feedback High.
13-00 SLC Controller Mode [16] Thermal warning The thermal warning turns on when
Option: Function: the temperature exceeds the limit in
the motor, the frequency converter,
[ 0] * Off Disables the Smart Logic Control.
the brake resistor or the thermistor.
[1] On Enables the Smart Logic Control to start when a start
command is present, e.g. via a digital input. [17] Mains out of range The mains voltage is outside the
specified voltage range.
13-01 Start Event
[18] Reversing The output is high when the
Select the boolean (TRUE or FALSE) input to activate Smart Logic
frequency converter is running
Control.
counter clockwise (the logical product
Option: Function: of the status bits “running” AND
[0] False Select the boolean (TRUE or FALSE) “reverse”).
input to activate Smart Logic Control.
[19] Warning A warning is active.
Enters the fixed value - FALSE
[20] Alarm (trip) A (trip) alarm is active.
[1] True Enters the fixed value - TRUE.
[21] Alarm (trip lock) A (Trip lock) alarm is active.
[2] Running The motor is running.
[22] Comparator 0 Use the result of comparator 0.
[3] In range The motor is running within the
programmed current and speed [23] Comparator 1 Use the result of comparator 1.
ranges set in 4-50 Warning Current [24] Comparator 2 Use the result of comparator 2.
Low to 4-53 Warning Speed High.
[29] Logic rule 3 Use the result of logic rule 3. 13-02 Stop Event
Select the boolean (TRUE or FALSE) input to deactivate Smart
[33] Digital input DI18 Use the result of digital input 18.
Logic Control.
[34] Digital input DI19 Use the result of digital input 19.
Option: Function:
6 6 [35]
[36]
Digital input DI27
[37] Digital input DI32 Use the result of digital input 32. [1] True
[2] Running
[38] Digital input DI33 Use the result of digital input 33.
[3] In range
[39] Start command A start command is issued. [4] On reference
[40] Drive stopped A stop command (Jog, Stop, Qstop, [5] Torque limit
Coast) is issued – and not from the [6] Current Limit
SLC itself. [7] Out of current range
130BB672.10
Comparator Operator
Par. 13-10 Array [6]
Comparator Operand
=
Option: Function:
Par. 13-12 TRUE longer than. [15] Analog input [V] Analog input AICCT [17] [°]. AIS24V
Comparator Value ... AIS24V is switch mode power supply: SMPS
... 24V.
Illustration 6.14 Comparators [17] Analog input [°]. AICCT is control card temperature.
AICCT
[18] Pulse input FI29 Expressed as a percentage.
In addition, there are digital values that will be compared [19] Pulse input FI33 Expressed as a percentage.
to fixed time values. See explanation in 13-10 Comparator
[20] Alarm number The error number.
Operand. Comparators are evaluated once in each scan
interval. Use the result (TRUE or FALSE) directly. All [21] Warning number
6 6 parameters in this parameter group are array parameters [22] Analog input x30
with index 0 to 5. Select index 0 to programme 11
Comparator 0, select index 1 to programme Comparator 1, [23] Analog input x30
and so on. 12
[30] Counter A Number of counts
13-10 Comparator Operand
Array [6] [31] Counter B Number of counts
Option: Function: [50] FALSE Enters the fixed value of false in the
Choices [1] to [31] are variables which comparator.
will be compared based on their [51] TRUE Enters the fixed value of true in the
values. Choices [50] to [186] are digital comparator.
values (TRUE/FALSE) where the
[52] Control ready The control board receives supply
comparison is based on the amount of
voltage
time during which they are set to
TRUE or FALSE, respectively. See [53] Drive ready The frequency converter is ready for
13-11 Comparator Operator. operation and applies a supply signal
Select the variable to be monitored by on the control board.
the comparator. [54] Running The motor is running.
[0] DISABLED The comparator is disabled. [55] Reversing The output is high when the
[1] Reference The resulting remote reference (not frequency converter is running counter
local) as a percentage. clockwise (the logical product of the
status bits “running” AND “reverse”).
[2] Feedback In the unit [RPM] or [Hz]
[56] In range The motor is running within the
[3] Motor speed [RPM] or [Hz]
programmed current and speed
[4] Motor Current [A] ranges set in 4-50 Warning Current Low
[5] Motor torque [Nm] to 4-53 Warning Speed High.
[6] Motor power [kW] or [hp] [60] On reference The motor is running on reference.
[7] Motor voltage [V] [61] Below reference, The motor is running below the value
low given in 4-54 Warning Reference Low.
[8] DC-link voltage [V]
[62] Above ref, high The motor is running above the value
[9] Motor Thermal Expressed as a percentage. given in 4-55 Warning Reference High
[10] Drive thermal Expressed as a percentage. [65] Torque limit The torque limit, set in 4-16 Torque
[11] Heat sink temp. Expressed as a percentage. Limit Motor Mode or 4-17 Torque Limit
Generator Mode, has been exceeded.
[12] Analog input AI53 Expressed as a percentage.
[66] Current Limit The motor current limit, set in
[13] Analog input AI54 Expressed as a percentage.
4-18 Current Limit, has been exceeded.
[14] Analog input [V]. AIFB10 is internal 10 V supply.
[67] Out of current The motor current is outside the range
AIFB10
range set in 4-18 Current Limit.
[80] Thermal warning The thermal warning turns on when [133] Digital input DI29 Digital input 29. High = True.
the temperature exceeds the limit in [134] Digital input DI32 Digital input 32. High = True.
the motor, the frequency converter,
[135] Digital input DI33 Digital input 33. High = True.
the brake resistor or thermistor.
[150] SL digital output Use the result of the SLC output A.
[82] Mains out of The mains voltage is outside the
A
range specified voltage range.
[151] SL digital output B Use the result of the SLC output B.
[85] Warning A warning is active.
[152] SL digital output Use the result of the SLC output C.
[86] Alarm (trip) A (trip) alarm is active. C
[87] Alarm (trip lock) A (Trip lock) alarm is active. [153] SL digital output Use the result of the SLC output D.
D
[90] Bus OK Active communication (no time-out)
[154] SL digital output E Use the result of the SLC output E.
via the serial communication port.
[155] SL digital output F Use the result of the SLC output F.
[91] Torque limit & If the frequency converter has received
stop a stop signal and is at the torque limit, [160] Relay 1 Relay 1 is active
the signal is logic “0”. [161] Relay 2 Relay 2 is active
[92] Brake fault (IGBT) The brake IGBT is short circuited. [180] Local referecnce High when 3-13 Reference Site = [2]
[93] Mech. brake The mechanical brake is active. active Local or when 3-13 Reference Site is [0]
control Linked to hand Auto, at the same time
[94] Safe stop active as the LCP is in Hand On mode.
[100] Comparator 0 The result of comparator 0. [181] Remote reference High when 3-13 Reference Site= [1]
[101] Comparator 1 The result of comparator 1. active Remote or [0] Linked to hand/auto,
while the LCP is in Auto On mode.
[102] Comparator 2 The result of comparator 2.
[182] Start command High when there is an active start
[103] Comparator 3 The result of comparator 3.
command, and no stop command.
[104] Comparator 4 The result of comparator 4.
[183] Drive stopped A stop command (Jog, Stop, Qstop,
[105] Comparator 5 The result of comparator 5. Coast) is issued – and not from the
SLC itself.
[110] Logic rule 0 The result of Logic rule 0.
[185] Drive in hand High when the frequency converter is
[111] Logic rule 1 The result of Logic rule 1.
mode in hand mode.
130BB959.10
[187] Start command Par. 13-15
given RS-FF Operand S
[190] Digital input x30 2 Par. 13-16
RS-FF Operand R
[191] Digital input x30 3
[192] Digital input x30 4
Illustration 6.15 Reset/Set Flip Flops
[193] Digital input x46 1
[194] Digital input x46 2
[195] Digital input x46 3
Two parameters are used and the output can be used in
6 6 [196] Digital input x46 4
[197] Digital input x46 5
the logic rules and as events.
[198] Digital input x46 6
130BB960.10
[199] Digital input x46 7
S
Define the operators used to logically combine the 13-40 Logic Rule Boolean 1
selected inputs in 13-41 Logic Rule Operator 1 and Array [6]
13-43 Logic Rule Operator 2.
Option: Function:
[24] Comparator 2
Par. 13-41 Par. 13-43
130BB673.10
Logic Rule Operator 1 Logic Rule Operator 2 [25] Comparator 3
Par. 13-40
Logic Rule Boolean 1 [26] Logic rule 0
Par. 13-42 [27] Logic rule 1
Logic Rule Boolean 2 ...
... [28] Logic rule 2
...
... [29] Logic rule 3
Par. 13-44 [30] SL Time-out 0
Logic Rule Boolean 3 [31] SL Time-out 1
Illustration 6.17 Logic Rules [32] SL Time-out 2
[33] Digital input DI18
[34] Digital input DI19
Priority of calculation [35] Digital input DI27 6 6
The results of 13-40 Logic Rule Boolean 1, 13-41 Logic Rule [36] Digital input DI29
Operator 1 and 13-42 Logic Rule Boolean 2 are calculated [37] Digital input DI32
first. The outcome (TRUE/FALSE) of this calculation is [38] Digital input DI33
combined with the settings of 13-43 Logic Rule Operator 2
[39] Start command
and 13-44 Logic Rule Boolean 3, yielding the final result
[40] Drive stopped
(TRUE/FALSE) of the logic rule.
[41] Reset Trip
13-40 Logic Rule Boolean 1 [42] Auto-reset Trip
Array [6] [43] Ok key
[92] ATEX ETR freq. warning Selectable if 1-90 Motor Thermal 13-42 Logic Rule Boolean 2
Protection is set to [20] ATEX ETR Array [6]
or [21] Advanced ETR. If the alarm
Option: Function:
163 ATEX ETR cur.lim.warning is
[0] False Select the second boolean (TRUE
active, the output will be 1.
or FALSE) input for the selected
[101] RS Flipflop 7
See 13-1* Comparators
6 6
[13] Out of feedb. range [81] Digital input x46/5
[14] Below feedb. low [82] Digital input x46/7
[15] Above feedb. high [83] Digital input x46/9
[16] Thermal warning [84] Digital input x46/11
[17] Mains out of range [85] Digital input x46/13
[18] Reversing [90] ATEX ETR cur. warning Selectable if 1-90 Motor Thermal
[19] Warning Protection is set to [20] ATEX ETR
[20] Alarm (trip) or [21] Advanced ETR. If the alarm
[21] Alarm (trip lock) 164 ATEX ETR cur.lim.alarm is
[22] Comparator 0 active, the output will be 1.
[23] Comparator 1 [91] ATEX ETR cur. alarm Selectable if 1-90 Motor Thermal
[24] Comparator 2 Protection is set to [20] ATEX ETR
[25] Comparator 3 or [21] Advanced ETR. If the alarm
[26] Logic rule 0 166 ATEX ETR freq.lim.alarm is
[27] Logic rule 1 active, the output will be 1.
[28] Logic rule 2 [92] ATEX ETR freq. warning Selectable if 1-90 Motor Thermal
[29] Logic rule 3 Protection is set to [20] ATEX ETR
[30] SL Time-out 0 or [21] Advanced ETR. If the alarm
[31] SL Time-out 1 163 ATEX ETR cur.lim.warning is
[32] SL Time-out 2 active, the output will be 1.
[33] Digital input DI18 [93] ATEX ETR freq. alarm Selectable if 1-90 Motor Thermal
[34] Digital input DI19 Protection is set to [20] ATEX ETR
[35] Digital input DI27 or [21] Advanced ETR]. If the
[36] Digital input DI29 warning 165 ATEX ETR
[37] Digital input DI32 freq.lim.warning is active, the
[38] Digital input DI33 output will be 1.
[39] Start command
[94] RS Flipflop 0 See 13-1* Comparators
[40] Drive stopped
[95] RS Flipflop 1 See 13-1* Comparators
[41] Reset Trip
[42] Auto-reset Trip [96] RS Flipflop 2 See 13-1* Comparators
[43] Ok key [97] RS Flipflop 3 See 13-1* Comparators
[44] Reset key
[98] RS Flipflop 4 See 13-1* Comparators
[45] Left key
[46] Right key [99] RS Flipflop 5 See 13-1* Comparators
[47] Up key [100] RS Flipflop 6 See 13-1* Comparators
[48] Down key
[101] RS Flipflop 7 See 13-1* Comparators
[50] Comparator 4
[51] Comparator 5
[60] Logic rule 4
[61] Logic rule 5
[70] SL Time-out 3
[23] Comparator 1 [91] ATEX ETR cur. alarm Selectable if 1-90 Motor Thermal
[24] Comparator 2 Protection is set to [20] ATEX ETR
[25] Comparator 3 or [21] Advanced ETR]. If the alarm
[26] Logic rule 0 166 ATEX ETR freq.lim.alarm is
[27] Logic rule 1 active, the output will be 1.
[28] Logic rule 2 [92] ATEX ETR freq. warning Selectable if 1-90 Motor Thermal
[29] Logic rule 3 Protection is set to [20] ATEX ETR
[30] SL Time-out 0 or [21] Advanced ETR. If the alarm
[31] SL Time-out 1 163 ATEX ETR cur.lim.warning is
[32] SL Time-out 2 active, the output will be 1.
[33] Digital input DI18 [93] ATEX ETR freq. alarm Selectable if 1-90 Motor Thermal
[34] Digital input DI19 Protection is set to [20] ATEX ETR
[35] Digital input DI27 or [21] Advanced ETR. If the
[36] Digital input DI29 warning 165 ATEX ETR
[37] Digital input DI32 freq.lim.warning is active, the
[38] Digital input DI33 output will be 1.
[39] Start command [94] RS Flipflop 0 See 13-1* Comparators
[40] Drive stopped
[95] RS Flipflop 1 See 13-1* Comparators
[41] Reset Trip
[42] Auto-reset Trip [96] RS Flipflop 2 See 13-1* Comparators
[30] Start timer 1 Starts timer 1, see 13-20 SL Controller 6.11.2 14-0* Inverter Switching
Timer for further description.
[31] Start timer 2 Starts timer 2, see 13-20 SL Controller Parameters for configuring the inverter switching.
Timer for further description.
14-03 Overmodulation
[32] Set digital out A Any output with SL output A will be low. Option: Function:
low
[33] Set digital out B Any output with SL output B will be low.
[0] Off Connect the overmodulation function for the output
voltage, to obtain an output voltage up to 15%
6 6
low
greater than the mains voltage.
[34] Set digital out C Any output with SL output Cwill be low.
[1] * On No overmodulation of the output voltage, in order to
low
avoid torque ripple on the motor shaft. This feature
[35] Set digital out D Any output with SL output D will be low. may be useful for applications such as grinding
low machines.
[36] Set digital out E Any output with SL output E will be low.
low
[37] Set digital out F Any output with SL output F will be low.
6.11.3 14-1* Mains On/Off
low
Parameters for configuring mains failure monitoring and
[38] Set digital out A Any output with SL output A will be high.
handling.
high
[39] Set digital out B Any output with SL output B will be high. 14-12 Function at Mains Imbalance
high Option: Function:
[40] Set digital out C Any output with SL output C will be high. Operation under severe main imbalance
high conditions reduces the lifetime of the motor.
[41] Set digital out D Any output with SL output D will be high. Conditions are considered severe if the motor is
high operated continuously near nominal load.
[42] Set digital out E Any output with SL output E will be high. [0] Trip Trips the frequency converter
high [1] * Warning Issues a warning
[43] Set digital out F Any output with SL output Fwill be high. [2] Disabled No action
high
[60] Reset Counter A Resets Counter A to zero.
6.11.4 14-2* Trip Reset
[61] Reset Counter B Resets Counter B to zero.
[70] Start timer 3 Start Timer 3, see 13-20 SL Controller Timer Parameters for configuring auto reset handling, special trip
for further description. handling and control card self test or initialisation.
[71] Start timer 4 Start Timer 4, see 13-20 SL Controller Timer 14-20 Reset Mode
for further description. Option: Function:
[72] Start timer 5 Start Timer 5, see 13-20 SL Controller Timer Select the reset function after tripping.
for further description. Once reset, the frequency converter
can be restarted.
[73] Start timer 6 Start Timer 6, see 13-20 SL Controller Timer
[0] Manual reset Performs a reset via [Reset] or via the
for further description.
digital inputs.
[74] Start timer 7 Start Timer 7, see 13-20 SL Controller Timer [10] * Automatic reset Performs between one and twenty
for further description. x 10 automatic resets after tripping.
CAUTION
operation after a control card test.
Use the following procedure for the control [2] Initiali- Resets all parameter values to default settings,
card test: sation except for 15-03 Power Up's, 15-04 Over Temp's
1. Select Control card test [1]. and 15-05 Over Volt's. The frequency converter
will reset during the next power-up.
2. Disconnect the mains supply and wait
14-20 Reset Mode will also revert to the default
for the light in the display to go out.
setting [0] Normal operation.
3. Set switches S201 (A53) and S202
(A54) = ON./I.
14-60 Function at Over Temperature Table 6.10 Table for Selection of Choice of Action when Selected
Alarm Appears
Option: Function:
If either heatsink or control card temperature D = Default setting. x = possible selection.
exceeds a factory-programmed temperature limit, a 1) Only high power drives
warning will be activated. If the temperature In FC small and medium A69 is only a warning
increases further, select whether the frequency
converter should trip (trip locked) or derate the
6.12 Parameters: 15-** Drive Information
output current.
[0] Trip The frequency converter will trip (trip locked) and 6.12.1 15-** Drive Information
generate an alarm. Power must be cycled to reset
the alarm, but will not allow restart of the motor Parameter group containing compressor drive information
until the heat sink temperature has dropped below such as
the alarm limit.
[1] * Derate If the critical temperature is exceeded the output
current will be reduced until the allowable
• operating data
Option: Function:
6.12.2 15-0* Operating data
Is used in case of steady overload beyond the
thermal limits (110% for 60 sec.).
Parameter group containing operating data, e.g. counters.
[0] Trip The frequency converter trips and provides an
alarm. 15-00 Operating hours
[1] * Derate Reduce pump speed to decrease the load on the Range: Function:
power section and allowing this to cool down. 0 h* [0 - 2147483647 h] View how many hours the frequency
converter has run. The value is saved
14-62 Inv. Overload Derate Current
when the frequency converter is
Range: Function: turned off.
95 %* [50 - 100 Defines the desired current level (in % of
%] rated output current for the frequency 15-01 Running Hours
converter) when running with reduced
Range: Function:
pump speed after load on the frequency
0 h* [0 - 2147483647 View how many hours the motor has
converter has exceeded the allowable limit
h] run. Reset the counter in 15-07 Reset
(110% for 60 s).
Running Hours Counter. The value is
saved when the frequency converter is
turned off.
6 6
130BA370.11
OBW (27-71)
SBW (27-70)
Actual head
Setpoint
SBW (27-70)
130BA365.10
Speed Speed
Fixed speed pump Lead pump
P 25-40
P 25-41
4-12 Motor Speed Low Limit [Hz] (or at 4-13 Motor Cascade Controller
to ramp down
Cascade Controller
to ramp up
Motor speed
high limit Variable speed
pump
Destaging Speed is calculated with the following
Destaging
formula:
speed
η DESTAGE %
Fixed speed
Motor speed pump η DESTAGE = η HIGH
100
where nHIGH is Motor
low limit
0 1 3 5 Seconds Speed High Limit and nDESTAGE100% is the value of
Illustration 6.33 Destaging Threshold Destaging Threshold.
[1] At Staging Alternation of the lead compressor function For the Basic Cascade Controller all compressors
will take place when staging another are equal size.
compressor. Disabled [0]: The lead compressor alternation will
[2] At Alternation of the lead compressor function take place at any compressor capacity.
Command will take place at an external command Enabled [1]: The lead compressor function will be
signal or a pre-programmed event. See alternated only if the numbers of compressors
25-51 Alternation Event for available options. running are providing less than 50% of total
[3] At Staging Alternation of the variable speed (lead) compressor capacity.
or at compressor will take place at staging or the Only valid if 25-50 Lead Compressor Alternation is
Command “At Command” signal (See above). different from [0] Off.
regular time intervals or by ensuring adequate oil return 6.15.3 28-2* Discharge Temperature
when velocity is too low. Monitor
With Oil Return Management, these two oil return The Discharge Temperature Monitor (DTM) can be used to
mechanisms can be programmed into the Compressor prevent the discharge temperature from reaching
Drive™. With Oil Return Management enabled, the dangerous levels.
frequency converter performs oil return by boosting the
compressor speed to 4200 RPM (70 Hz) for a selectable Two temperature levels of increasing severity can be
duration. Programme the duration in 28-13 Boost Duration. programmed. These levels are called warning level (set in
The boosts are performed at fixed time intervals 28-24 Warning Level) and emergency level (set in
(programmed in 28-12 Fixed Boost Interval) or if the 28-24 Warning Level) in order of increasing severity. Each
compressor speed has been less than 3000 RPM (50 Hz) for level corresponds to a particular set of preventive actions.
too long (as programmed in 28-11 Low Speed Running
Time), whichever occurs first. Thus, the maximum time
between two consecutive oil return boosts is as
6 6 programmed in 28-12 Fixed Boost Interval. A text message
on the LCP indicates oil return boosts.
NOTE
If 4-13 Motor Speed High Limit [RPM] or 4-14 Motor Speed
High Limit [Hz] is set to the boost speed 4200 RPM an oil
boost may cause unwanted staging or destaging if
parameter group 25-** Cascade Controller is active.
28-11 Low Speed Running Time Illustration 6.36 Discharge Temperature Levels
Range: Function:
60 min* [1 – Running at low speeds for extended periods
1440 may result in inadequate oil return to the To prevent damaging the compressor, discharge temper-
min] compressor crankcase. Set this parameter to atures above the Emergency level cause an alarm and an
the maximum running time the compressor immediate trip .
is allowed to run at a speed below 3000
RPM/50 Hz. An oil return boost is performed Normal operations apply for discharge temperatures below
each time the compressor has been running Warning level. The discharge temperature is passively
at a low speed for this maximum time. monitored without affecting frequency converter
operations.
28-12 Fixed Boost Interval
Range: Function: Discharge temperatures in the range from Warning level to
24 h * [1 – An oil return boost is performed at fixed time Emergency level trigger a warning and an action set by
168 h] intervals to complement the oil return boosts 28-25 Warning Action. The action can be None or Decrease
triggered by inadequate flow speeds cooling. If the action is set to Decrease cooling, the cooling
(28-11 Low Speed Running Time). The fixed is decreased as a preventive action in an attempt to lower
interval boosts ensure that oil return boosts the discharge temperature.
are performed even when no boosts have
occurred due to low flow speed (28-11 Low
Decrease cooling by step-wise lowering of the shaft speed
Speed Running Time).
until the discharge temperature either drops below
28-13 Boost Duration warning level or exceeds emergency level. Each step
represents a three minute period during which the
Range: Function:
maximum allowed shaft speed is 10 Hz lower than the
30 s * [10 – 120 s ] This parameter controls the duration of oil
previous step. The initial step occurs when the discharge
return boosts.
temperature rises from below to above warning level and
uses the current shaft speed as basis for the 10 Hz speed 28-24 Warning Level
reduction. Range: Function:
130 * [10– Selects the temperature at which a
The speed steps enforce maximum shaft speeds. If the 28-26 Emergency warning shall be issued. The action
reference corresponds to a lesser speed, the reference is Level] selected in 28-25 Warning Action
obeyed. If it corresponds to a higher speed, the speed is becomes active at this temperature.
limited to the maximum shaft speed for that step. Enter the temperature measured in
the unit selected in
28-21 Temperature Unit.
Med.Motor Speed
28-40 Reverse Protection Control
Low Limit + Δ / 6 ≤ Speed < Motor Speed Low Limit + Δ / 2
Option: Function:
Activate a DC-brake current when the motor is High:
stopped. The current level is defined in 28-41 DC Motor Speed
Brake Current. Not recommended for Piston
Low Limit + Δ / 2 ≤ Speed < Motor Speed Low Limit + 5 × Δ / 6
compressors.
[0] * Disabled
Full: Motor Speed
[1] Enabled
Low Limit + 5 × Δ / 6 ≤ Speed ≤ Motor Speed High Limit
6 6
Illustration 6.38 Load Profile
Table 6.12
6.16.1 Conversion
Examples:
0s ⇒ conversion index 0
0.00s ⇒ conversion index -2
0ms ⇒ conversion index -3
0.00ms ⇒ conversion index -5
6 6
6 6 1-90
1-91
Motor Thermal Protection
Motor External Fan
ExpressionLimit
[0] None
All set-ups
All set-ups
TRUE
TRUE
-
-
Uint8
Uint8
1-93 Thermistor Source [0] None All set-ups TRUE - Uint8
6 6
14-20 Reset Mode [10] Automatic reset x 10 All set-ups TRUE - Uint8
14-21 Automatic Restart Time 30 s All set-ups TRUE 0 Uint16
14-22 Operation Mode [0] Normal operation All set-ups TRUE - Uint8
14-23 Typecode Setting ExpressionLimit 2 set-ups FALSE - Uint8
14-25 Trip Delay at Torque Limit 60 s All set-ups TRUE 0 Uint8
14-26 Trip Delay at Inverter Fault ExpressionLimit All set-ups TRUE 0 Uint8
14-28 Production Settings [0] No action All set-ups TRUE - Uint8
14-29 Service Code 0 N/A All set-ups TRUE 0 Int32
14-3* Current Limit Ctrl.
14-30 Current Lim Cont, Proportional Gain 100 % All set-ups FALSE 0 Uint16
14-31 Current Lim Contr, Integration Time 0.020 s All set-ups FALSE -3 Uint16
14-32 Current Lim Ctrl, Filter Time 26 ms All set-ups TRUE -4 Uint16
14-4* Energy Optimising
14-40 VT Level 66 % All set-ups FALSE 0 Uint8
14-41 AEO Minimum Magnetisation 40 % All set-ups TRUE 0 Uint8
14-42 Minimum AEO Frequency 30 Hz All set-ups TRUE 0 Uint8
14-43 Motor Cosphi ExpressionLimit All set-ups TRUE -2 Uint16
14-5* Environment
14-50 RFI Filter [1] On 1 set-up FALSE - Uint8
14-52 Fan Control [0] Auto All set-ups TRUE - Uint8
14-53 Fan Monitor [0] Disabled All set-ups TRUE - Uint8
14-55 Output Filter [0] No Filter 1 set-up FALSE - Uint8
14-56 Capacitance Output Filter 2 uF 1 set-up FALSE -7 Uint16
14-57 Inductance Output Filter 7 mH 1 set-up FALSE -6 Uint16
14-6* Auto Derate
14-60 Function at Over Temperature [1] Derate All set-ups TRUE - Uint8
14-61 Function at Inverter Overload [1] Derate All set-ups TRUE - Uint8
14-62 Inv. Overload Derate Current 95 % All set-ups TRUE 0 Uint16
14-9* Fault Settings
14-90 Fault Level ExpressionLimit 1 set-up TRUE - Uint8
6 6
7 Troubleshooting
7 7 164
165
ATEX ETR cur.lim.alarm
ATEX ETR freq.lim.warning X
X
Bit Hex Dec Alarm Word Alarm Word Warning Word Warning Extended Extended
2 Word 2 Status Word Status Word 2
Alarm Word Extended Status Word
0 00000001 1 Brake Check ServiceTrip, Brake Check (W28) Start Ramping Off
(A28) Read/Write Delayed
1 00000002 2 Pwr.card temp ServiceTrip, Pwr.card temp (A69) Stop AMA Running Hand/Auto
(A69) (reserved) Delayed
2 00000004 4 Earth Fault ServiceTrip, Earth Fault (W14) reserved Start CW/CCW Profibus OFF1
(A14) Typecode/ start_possible is active
Sparepart active, when the
DI selections [12]
OR [13] are
active and the
requested
direction
matches the
reference sign
Bit Hex Dec Alarm Word Alarm Word Warning Word Warning Extended Extended
2 Word 2 Status Word Status Word 2
3 00000008 8 Ctrl.Card Temp ServiceTrip, Ctrl.Card Temp (W65) reserved Slow Down Profibus OFF2
(A65) (reserved) slow down active
command active,
e.g. via CTW bit
11 or DI
4 00000010 16 Ctrl. Word TO ServiceTrip, Ctrl. Word TO (W17) Catch Up Profibus OFF3
(A17) (reserved) catch up active
command active,
e.g. via CTW bit
12 or DI
5 00000020 32 Over Current reserved Over Current (W13) reserved Feedback High Relay 123 active
(A13) feedback > 4-57
6 00000040 64 Torque Limit reserved Torque Limit (W12) reserved Feedback Low Start Prevented
(A12) feedback < 4-56
7 00000080 128 Motor Th Over reserved Motor Th Over (W11) reserved Output Current Control Ready
(A11) High
current > 4-51 7 7
8 00000100 256 Motor ETR Over reserved Motor ETR Over reserved Output Current Drive Ready
(A10) (W10) Low
current < 4-50
9 00000200 512 Inverter Overld. Discharge Inverter Overld (W9) Discharge Output Freq Quick Stop
(A9) High High High
speed > 4-53
10 00000400 1024 DC under Volt Start Failed DC under Volt (W8) Multi- Output Freq Low DC Brake
(A8) motor speed < 4-52
underloa
d
11 00000800 2048 DC over Volt Speed Limit DC over Volt (W7) Multi- Brake Check OK Stop
(A7) motor brake test NOT
Overload ok
12 00001000 4096 Short Circuit External DC Voltage Low (W6) Compress Braking Max Stand by
(A16) Interlock or BrakePower >
Interlock BrakePowerLimit
(2-12)
13 00002000 8192 Inrush Fault Illegal Option DC Voltage High Mechanic Braking Freeze Output
(A33) Combi. (W5) al Brake Request
Sliding
14 00004000 16384 Mains ph. Loss No Safety Mains ph. Loss (W4) Safe Out of Speed Freeze Output
(A4) Option Option Range
Warning
15 00008000 32768 AMA Not OK reserved No Motor (W3) Auto DC OVC Active Jog Request
Braking
16 00010000 65536 Live Zero Error reserved Live Zero Error (W2) AC Brake Jog
(A2)
17 00020000 131072 Internal Fault KTY error 10V Low (W1) KTY Warn Password Start Request
(A38) Timelock
number of
allowed
password trials
exceeded -
timelock active
Bit Hex Dec Alarm Word Alarm Word Warning Word Warning Extended Extended
2 Word 2 Status Word Status Word 2
18 00040000 262144 Brake Overload Fans error Brake Overload Fans Password Start
(A26) (W26) Warn Protection
0-61 =
ALL_NO_ACCESS
OR
BUS_NO_ACCESS
OR
BUS_READONLY
19 00080000 524288 U phase Loss ECB error Brake Resistor (W25) ECB Warn Reference High Start Applied
(A30) reference > 4-55
20 00100000 1048576 V phase Loss reserved Brake IGBT (W27) reserved Reference Low Start delay
(A31) reference < 4-54
21 00200000 2097152 W phase Loss reserved Speed Limit (W49) reserved Local Reference Sleep
(A32) reference site =
REMOTE -> auto
on pressed &
7 7 active
22 00400000 4194304 Fieldbus Fault reserved Fieldbus Fault (W34) reserved Protection mode Sleep Boost
(A34) notifikation
23 00800000 8388608 24 V Supply reserved 24V Supply Low reserved Unused Running
Low (A47) (W47)
24 01000000 16777216 Mains Failure reserved Mains Failure (W36) reserved Unused Drive Bypass
(A36)
25 02000000 33554432 1.8V Supply Current Limit Current Limit (W59) reserved Unused Fire Mode
Low (A48) (A59)
26 04000000 67108864 Brake Resistor reserved Low Temp (W66) reserved Unused External Interlock
(A25)
27 08000000 134217728 Brake IGBT reserved Voltage Limit (W64) reserved Unused Firemode Limit
(A27) Exceed
28 10000000 268435456 Option Change reserved Encoder loss (W90) reserved Unused FlyStart active
(A67)
29 20000000 536870912 Drive Encoder loss Output freq. lim. BackEMF Unused
Initialized(A80) (A90) (W62) too High
30 40000000 1073741824 Safe Stop (A68) PTC Safe Stop (W68) PTC Unused
Thermistor Thermist
(A74) or (W74)
31 80000000 2147483648 Mech. brake Dangerous Extended Status Protection Mode
low (A63) failure (A72) Word
Table 7.3 Description of Alarm Word, Warning Word and Extended Status Word
The alarm words, warning words and extended status WARNING/ALARM 2, Live zero error
words can be read out via serial bus or optional fieldbus This warning or alarm only appears if programmed by the
for diagnostics. See also 16-94 Ext. Status Word. user in 6-01 Live Zero Timeout Function. The signal on one
of the analog inputs is less than 50% of the minimum
WARNING 1, 10 Volts low
value programmed for that input. Broken wiring or faulty
The control card voltage is below 10 V from terminal 50.
device sending the signal can cause this condition.
Remove some of the load from terminal 50, as the 10 V
supply is overloaded. Max. 15 mA or minimum 590 Ω. Troubleshooting
Check connections on all the analog input
This condition can be caused by a short in a connected
terminals. Control card terminals 53 and 54 for
potentiometer or improper wiring of the potentiometer.
signals, terminal 55 common. MCB 101 terminals
Troubleshooting 11 and 12 for signals, terminal 10 common. MCB
Remove the wiring from terminal 50. If the warning clears,
the problem is with the customer wiring. If the warning
does not clear, replace the control card.
terminal switch for 53 or 54 is set for voltage. ALARM 15, Hardware mismatch
Check 1-93 Thermistor Source selects terminal 53 A fitted option is not operational with the present control
or 54. board hardware or software.
When using digital inputs 18 or 19, check that Record the value of the following parameters and contact
the thermistor is connected correctly between your Danfoss supplier:
either terminal 18 or 19 (digital input PNP only) 15-40 FC Type
and terminal 50. Check 1-93 Thermistor Source
selects terminal 18 or 19. 15-41 Power Section
15-42 Voltage
15-43 Software Version
WARNING/ALARM 12, Torque limit 15-45 Actual Typecode String
The torque has exceeded the value in 4-16 Torque Limit
Motor Mode or the value in 4-17 Torque Limit Generator 15-49 SW ID Control Card
Mode. 14-25 Trip Delay at Torque Limit can change this from 15-50 SW ID Power Card
a warning only condition to a warning followed by an
15-60 Option Mounted
alarm.
15-61 Option SW Version (for each option slot)
Troubleshooting
7 7 If the motor torque limit is exceeded during ramp ALARM 16, Short circuit
There is short-circuiting in the motor or motor wiring.
up, extend the ramp up time.
If the generator torque limit is exceeded during Remove power to the frequency converter and repair the
ramp down, extend the ramp down time. short circuit.
If torque limit occurs while running, possibly WARNING/ALARM 17, Control word timeout
increase the torque limit. Make sure that the There is no communication to the frequency converter.
system can operate safely at a higher torque. The warning is only active when 8-04 Control Word Timeout
Function is NOT set to [0] Off.
Check the application for excessive current draw
If 8-04 Control Word Timeout Function is set to [5] Stop and
on the motor.
Trip, a warning appears and the frequency converter ramps
WARNING/ALARM 13, Over current down until it stops then displays an alarm.
The inverter peak current limit (approximately 200% of the
Troubleshooting
rated current) is exceeded. The warning lasts about 1.5 s,
Check connections on the serial communication
then the frequency converter trips and issues an alarm.
cable.
This fault can be caused by shock loading or quick
acceleration with high inertia loads. It can also appear after Increase 8-03 Control Word Timeout Time
kinetic back-up if the acceleration during ramp up is quick. Check the operation of the communication
If extended mechanical brake control is selected, trip can equipment.
be reset externally.
Verify a proper installation based on EMC
Troubleshooting requirements.
Remove power and check if the motor shaft can
ALARM 18, Start failed
be turned.
The speed has not been able to exceed 1-77 Compressor
Check that the motor size matches the frequency Start Max Speed [RPM] during start within the allowed time.
converter. (set in 1-79 Compressor Start Max Time to Trip). This may be
Check parameters 1-20 to 1-25 for correct motor caused by a blocked motor.
data. Warning/Alarm 19, Discharge Temperature High
ALARM 14, Earth (ground) fault Warning:
There is current from the output phases to earth, either in The discharge temperature exceeds the level programmed
the cable between the frequency converter and the motor in 28-25 Warning Level.
or in the motor itself. Alarm:
Troubleshooting The discharge temperature exceeds the level programmed
Remove power to the frequency converter and in 28-26 Emergency Level.
repair the earth fault. WARNING/ALARM 20, Temp. input error
Check for earth faults in the motor by measuring The temperature sensor is not connected.
the resistance to ground of the motor leads and
the motor with a megohmmeter.
WARNING/ALARM 21, Parameter error circuited, substantial power is transmitted to the brake
The parameter is out of range. The parameter number is resistor, even if it is inactive.
reported in the LCP. The affected parameter must be set to Remove power to the frequency converter and remove the
a valid value. brake resistor.
WARNING/ALARM 22, Hoist mechanical brake WARNING/ALARM 28, Brake check failed
Report value shows what kind it is. The brake resistor is not connected or not working.
0 = The torque ref. was not reached before timeout. Check 2-15 Brake Check.
1 = There was no brake feedback before timeout.
ALARM 29, Heatsink temp
WARNING 23, Internal fan fault The maximum temperature of the heatsink has been
The fan warning function is an extra protective function exceeded. The temperature fault will not reset until the
that checks if the fan is running/mounted. The fan warning temperature falls below a defined heatsink temperature.
can be disabled in 14-53 Fan Monitor ([0] Disabled). The trip and reset points are different based on the
frequency converter power size.
For the D, E, and F Frame filters, the regulated voltage to
the fans is monitored. Troubleshooting
Check for the following conditions.
Troubleshooting
Ambient temperature too high.
Check for proper fan operation.
7 7
Motor cable too long.
Cycle power to the frequency converter and
check that the fan operates briefly at start-up. Incorrect airflow clearance above and below the
frequency converter.
Check the sensors on the heatsink and control
card. Blocked airflow around the frequency converter.
WARNING 24, External fan fault Damaged heatsink fan.
The fan warning function is an extra protective function Dirty heatsink.
that checks if the fan is running/mounted. The fan warning
can be disabled in 14-53 Fan Monitor ([0] Disabled). ALARM 30, Motor phase U missing
Motor phase U between the frequency converter and the
Troubleshooting motor is missing.
Check for proper fan operation.
Remove power from the frequency converter and check
Cycle power to the frequency converter and motor phase U.
check that the fan operates briefly at start-up.
ALARM 31, Motor phase V missing
Check the sensors on the heatsink and control Motor phase V between the frequency converter and the
card. motor is missing.
WARNING 25, Brake resistor short circuit Remove power from the frequency converter and check
The brake resistor is monitored during operation. If a short motor phase V.
circuit occurs, the brake function is disabled and the
warning appears. The frequency converter is still ALARM 32, Motor phase W missing
operational but without the brake function. Remove power Motor phase W between the frequency converter and the
to the frequency converter and replace the brake resistor motor is missing.
(see 2-15 Brake Check). Remove power from the frequency converter and check
WARNING/ALARM 26, Brake resistor power limit motor phase W.
The power transmitted to the brake resistor is calculated as ALARM 33, Inrush fault
a mean value over the last 120 seconds of run time. The Too many power-ups have occurred within a short time
calculation is based on the intermediate circuit voltage and period. Let the unit cool to operating temperature.
the brake resistance value set in 2-16 AC brake Max.
WARNING/ALARM 34, Fieldbus communication fault
Current. The warning is active when the dissipated braking
The fieldbus on the communication option card is not
is higher than 90% of the brake resistance power. If [2] Trip
working.
is selected in 2-13 Brake Power Monitoring, the frequency
converter trips when the dissipated braking power reaches WARNING/ALARM 35, Option fault
100%. An option alarm is received. The alarm is option-specific.
The most likely cause is a power-up or a communication
WARNING/ALARM 27, Brake chopper fault
fault.
The brake transistor is monitored during operation and if a
short circuit occurs, the brake function is disabled and a
warning is issued. The frequency converter is still
operational but, since the brake transistor has short-
The motor is too big for the AMA to operate. WARNING 66, Heatsink temperature low
The frequency converter is too cold to operate. This
ALARM 54, AMA motor too small
warning is based on the temperature sensor in the IGBT
The motor is too small for the AMA to operate.
module.
ALARM 55, AMA parameter out of range Increase the ambient temperature of the unit. Also, a
The parameter values of the motor are outside of the trickle amount of current can be supplied to the frequency
acceptable range. AMA will not run. converter whenever the motor is stopped by setting
ALARM 56, AMA interrupted by user 2-00 DC Hold/Preheat Current at 5% and 1-80 Function at
The user has interrupted the AMA. Stop
ALARM 57, AMA internal fault ALARM 67, Option module configuration has changed
Try to restart AMA again. Repeated restarts can over heat One or more options have either been added or removed
the motor. since the last power-down. Check that the configuration
change is intentional and reset the unit.
ALARM 58, AMA Internal fault
Contact your Danfoss supplier. ALARM 68, Safe Stop activated
Loss of the 24 V DC signal on terminal 37 has caused the
filter to trip. To resume normal operation, apply 24 V DC to
WARNING 59, Current limit terminal 37 and reset the filter.
The current is higher than the value in 4-18 Current Limit.
Ensure that Motor data in parameters 1-20 to 1-25 are set ALARM 69, Power card temperature
correctly. Possibly increase the current limit. Be sure that The temperature sensor on the power card is either too
the system can operate safely at a higher limit. hot or too cold.
ALARM 70, Illegal FC configuration converter. Select motor feedback function in 4-30 Motor
The control card and power card are incompatible. Contact Feedback Loss Function. Adjust tracking error band in
your supplier with the type code of the unit from the 4-35 Tracking Error and 4-37 Tracking Error Ramping.
nameplate and the part numbers of the cards to check
ALARM 79, Illegal power section configuration
compatibility.
The scaling card is the incorrect part number or not
ALARM 71, PTC 1 safe stop installed. Also MK102 connector on the power card could
Safe Stop has been activated from the MCB 112 PTC not be installed.
Thermistor Card (motor too warm). Normal operation can
ALARM 80, Drive initialised to default value
be resumed when the MCB 112 applies 24 V DC to T-37
Parameter settings are initialised to default settings after a
again (when the motor temperature reaches an acceptable
manual reset. Reset the unit to clear the alarm.
level) and when the Digital Input from the MCB 112 is
deactivated. When that happens, a reset signal must be is ALARM 81, CSIV corrupt
be sent (via Bus, Digital I/O, or by pressing [Reset]). CSIV file has syntax errors.
7 7
1 = left most inverter module.
2 = middle inverter module in F2 or F4 frequency
converter.
2 = right inverter module in F1 or F3 frequency
converter.
3 = right inverter module in F2 or F4 frequency
converter.
5 = rectifier module.
WARNING 250, New spare part
A component in the frequency converter has been
replaced. Reset the frequency converter for normal
operation.
WARNING 251, New typecode
The power card or other components have been replaced
and the typecode changed. Reset to remove the warning
and resume normal operation.
8 General Specifications
8 8
(3 x 200-240 V) [A]
Intermittent
(60 s overload) 74.8 88 114
(3 x 200-240 V) [A]
Additional specifications
IP20 max. cable cross-section5) (mains, brake, motor and load sharing) 35 (2) 50 (1) 50 (1)
IP21, IP55, IP66 max. cable cross-section5) (mains, motor) [mm2 (AWG)] 50 (1) 50 (1) 50 (1)
2)
IP21, IP55, IP66 max. cable cross-section5) (brake, load sharing) [mm2 50 (1) 50 (1) 50 (1)
(AWG)] 2)
Max cable size with mains disconnect [mm2 (AWG)] 2) 50, 35, 35 (1, 2, 2)
Estimated power loss
4)
737 845 1140
at rated max. load [W]
Weight, IP20 [kg] 23.5 50 50
Weight, IP21, IP55/IP66 [kg] 45 45 45
Efficiency4) 0.96 0.97 0.97
3) Measured using 5 m screened motor cables at rated load and rated frequency.
4) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerence relates to variety in voltage and
cable conditions).
Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in the
and opposite.
If the switching frequency is increased compared to the default setting, the power losses may rise significantly.
and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.
(Though typical only 4 W extra for a fully loaded control card, or options for slot A or slot B, each).
Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (±5%).
5) The three values for the max. cable cross section are for single core, flexible wire and flexible wire with sleeve, respectively.
IP21, IP55, IP66 max. cable cross-section5) (motor) [mm2 (AWG)] 2) 10, 10,- (8, 8,-) 35, 25, 25 (2, 4, 4) 35, 25, 25 (2, 4, 4)
IP20 max. cable cross-section5) (mains, brake, motor and load 10, 10,- (8, 8,-) 35,-,-(2,-,-) 35,-,-(2,-,-)
sharing)
Max. cable cross-section with Disconnect [mm2 (AWG)] 2)
3) Measured using 5 m screened motor cables at rated load and rated frequency.
4) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerence relates to variety in voltage and
cable conditions).
Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in the
frequency converter and vice versa.
If the switching frequency is increased compared to the default setting, the power losses may rise significantly.
LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.
(Though typical only 4 W extra for a fully loaded control card, or options for slot A or slot B, each).
Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (±5%).
5) The three values for the max. cable cross section are for single core, flexible wire and flexible wire with sleeve, respectively.
IP21, IP55, IP66 max. cable cross-section5) (motor) [mm2 (AWG)] 2) 10, 10,- (8, 8,-) 35, 25, 25 (2, 4, 4) 35, 25, 25 (2, 4, 4)
IP20 max. cable cross-section5) (mains, brake, motor and load sharing) 10, 10,- (8, 8,-) 35,-,-(2,-,-) 35,-,-(2,-,-)
Max. cable cross-section with Disconnect [mm2 (AWG)] 2)
Weight, 23 27 27
enclosure IP21, [kg]
Weight, 12 23.5 23.5
enclosure IP20 [kg]
Efficiency 4) 0.98 0.98 0.98
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1. Terminals 27 and 29 can also be programmed as output.
2. Except safe stop input Terminal 37.
3. Terminal 37 can only be used as safe stop input.
Terminal 37 is suitable for category 3 installations according to EN 954-1 (safe stop according to category 0 EN 60204-1) as
required by the EU Machinery Directive 98/37/EC. Terminal 37 and the Safe Stop function are designed in conformance with
EN 60204-1, EN 50178, EN 61800-2, EN 61800-3, and EN 954-1. For correct and safe use of the Safe Stop function follow the
related information and instructions in the Application Guidelines.
Analog Inputs
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switch S201 and switch S202
Voltage mode Switch S201/switch S202 = OFF (U)
Voltage level -10 to +10 V (scaleable)
Input resistance, Ri: approx 10 kΩ
Max. voltage ± 20 V
Current mode Switch S201/switch S202 = ON (I)
Current level 0/4 to 20 mA (scaleable)
Input resistance, Ri approx. 200 Ω
Max. current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Max. error 0.5% of full scale
Bandwidth 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Digital Output
Programmable digital/pulse outputs 2
8 8 Terminal number
Voltage level at digital/frequency output
27, 291)
0-24 V
Max. output current (sink or source) 40 mA
Max. load at frequency output 1 kΩ
Max. capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Max. error: 0.1 % of full scale
Resolution of frequency outputs 12 bit
1)Terminal 27 and 29 can also be programmed as input. The digital output is galvanically isolated from the supply voltage
(PELV) and other high-voltage terminals.
Analog Output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4 to 20 mA
Max. load to common at analog output 500 Ω
Accuracy on analog output Max. error: 0.5 % of full scale
Resolution on analog output 12 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals
Control Card, 24 V DC Output
Terminal number 12, 13
Max. load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and
digital inputs and outputs.
Control Card, 10 V DC Output
Terminal number 50
Output voltage 10.5 V ± 0.5 V
Max. load 15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals
Control Card, RS-485 Serial Communication
Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from
the supplier voltage (PELV).
Control Card, USB Serial Communication
USB standard 1.1 (Full speed)
USB plug USB type B device plug
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB
ground connection is not galvanically isolated from protection earth. Use only isolated laptop as PC connection to the USB
connector on the frequency converter drive
Relay Outputs
Programmable relay outputs 2
Relay 01 Terminal number 1-3 (break),1-2 (make)
Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A
Max. terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A
Relay 02 (CDS 302 only) Terminal number 4-6 (break), 4-5 (make)
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load) 400 V AC, 2 A
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4)
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load)
240 V AC, 0.2 A
80 V DC, 2 A 8 8
Surroundings
Enclosure ≤ enclosure type A IP20, IP55
Enclosure ≥ enclosure type A, B IP21, IP55
Enclosure kit available ≤ enclosure type A IP21/TYPE 1/IP 4X top
Vibration test 1.0 g
Max. relative humidity 5% - 95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 721-3-3), uncoated class 3C2
Aggressive environment (IEC 721-3-3), coated class 3C3
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature Max. 50 °C
Derating for high ambient temperature, see section on special conditions
Minimum ambient temperature during full-scale operation 0 °C
Minimum ambient temperature at reduced performance - 10 °C
Temperature during storage/transport -25 - +65/70 °C
Maximum altitude above sea level without derating 1000 m
Maximum altitude above sea level with derating 3000 m
Derating for high altitude, see section on special conditions
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2,
EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
A E
Access To Control Terminals............................................................ 21 Earth Leakage Current............................................................... 6, 7, 27
G
B General
Braking................................................................................................... 143 Settings, 8-0*..................................................................................... 74
Status, 16-0*....................................................................................... 96
Branch Circuit Protection................................................................... 29
Graphical Display........................................................................... 40, 42
Bus Jog, 8-9*........................................................................................... 78
C I
Input Terminal..................................................................................... 141
Cable
Entry...................................................................................................... 17 Inputs And Outputs............................................................................. 99
Lengths And Cross Sections...................................................... 151 Intermediate Circuit............................................................................... 7
Catch Up.................................................................................................. 60
Communication Option................................................................... 143
K
Comparators, 13-1*.............................................................................. 81 Knockouts................................................................................................ 17
Conductors............................................................................................. 21
Configuration......................................................................................... 75 L
Control LCP.................. 7, 37, 40, 41, 43, 48, 49, 50, 94, 104, 111, 112, 115
Cables.............................................................................. 25, 26, 24, 25 Leakage Current................................................................. 20, 21, 27, 7
Card................................................................... 93, 141, 94, 152, 153
Terminal............................................................................................ 151 Local Reference..................................................................................... 46
Terminals............................................................................................. 42 Logic Rules, 13-4*................................................................................. 86
Ctrl. Word Settings, 8-1*..................................................................... 76
Current Rating..................................................................................... 141 M
Mains
Connection For B1, B2 And B3....................................................... 1
D Connection For B4, C1 And C3...................................................... 1
Data Readouts, 16-**........................................................................... 96 Supply................................................... 7, 24, 42, 94, 148, 150, 151
DC Link.............................................................................................. 6, 141 MCT 10...................................................................................................... 42
Deafult Settings..................................................................................... 42 Mechanical
Decoupling Plate........................................................................... 20, 25 Dimensions........................................................................................ 16
Mounting............................................................................................ 15
Default Settings................................................................ 6, 94, 23, 116
Diagnosis Read-Outs, 16-9*............................................................ 101
Digital
Input.................................................. 57, 93, 94, 108, 111, 142, 152
Inputs............................................................................ 42, 52, 62, 151
Output........................................................................................... 57, 94
Outputs................................................................................................ 61
Digital/Bus, 8-5*.................................................................................... 77
Motor
Compressor Cable........................................................................... 20
Compressor Connection............................................................... 20
V
Connection........................................................................................... 7 Voltage
Current....................................................................... 61, 114, 145, 49 Imbalance......................................................................................... 141
Data........................................................................................... 141, 145 Level..................................................................................... 7, 151, 152
Limits, 4-1*.......................................................................................... 55
Overload Protection.......................................................................... 6
Power................................................................................................. 145 W
Status.................................................................................................... 97 Warnings............................................................................................... 135
O
Operating Mode.................................................................................... 46
Output Current................................................................................... 141
P
Phase Loss............................................................................................. 141
Programming...................................................................................... 141
R
Ramp
Down Time......................................................................................... 53
Up Time............................................................................................... 53
Ref. & Feedb............................................................................................ 98
Relay Outputs............................................................................... 61, 153
Reset.............................................................................................. 141, 146
RS Flip Flops, 13-1*............................................................................... 84
S
Safe
Stop...................................................................................... 37, 24, 151
Torque Off............................................................................................. 7
Safety Instructions.................................................................................. 6
Screened/armoured..................................................... 20, 25, 26, 151
Sequence Of Operation........................................................................ 5
Short
Circuit................................................................................................. 142
Circuit Protection............................................................................. 29
Speed Bypass, 4-6*............................................................................... 57
States, 13-5*............................................................................................ 91
Stripping.................................................................................................. 22
Supply Voltage.................................................................................... 144
Surroundings....................................................................................... 153
T
Terminal 54........................................................................................... 146
Thermal Load......................................................................................... 97
Timers, 13-2*.......................................................................................... 86
*MG34M402*