M4‐420X            DC SERVO MOTORS 

The M4‐420X is a standard range of brushed dc servo motors from Callan Technology that has 
been designed for use in a wide range of applica ons. As well as being suitable for use in new 
designs this range can, in most cases, be used to replace the now obsolete MT40 range from 
SEM.  
 
When compared with the MT40 range, these motors offer: 
 Iden cal sha  and moun ng dimensions 
 Matched motor windings 
 Compa ble torque/speed performance 
 Matched tachogenerator output  
7.0 / 9.5 / 19.0 / 30.0  V/1000rpm 
 24V DC, 90V DC and 115V AC brake op ons 
 Encoder op ons available 
 Rare Earth magnets 
 Rugged mechanical design 
 
Note: Where these motors are being used to replace an exis ng MT40 motor it is important that 
all key parameters and dimensions are checked for suitability before use. 

NORWIN ELECTRONICS LTD

Unit 6, Station Road, Gamlingay, Sandy, Bedfordshire, SG19 3HB
Phone: +44 (0) 1767 651485 Fax: +44 (0) 1767 651623 Web: www.norwin.co.uk
 SEM Callan Technology

MT40P4-76 M4-4202 G

MT40P4-61 M4-4202 F

MT40P4-38 M4-4202 A

MT40W4-90 M4-4203 F

MT40W4-68 M4-4203 E

MT40W4-45 M4-4203 B

MT40ZD4-90 M4-4203 F

MT40ZD4-60 M4-4204 B

MT40ZD4-45 M4-4204 C
 M4-420X Code Table (Replacements for SEM MT40)
Special
Family - Model Length Winding - Flange Shaft Brake Connection Feedback - Options

M4 420 2 0 STANDARD 0 STANDARD 0 (Pg13.5 Cable 0 STANDARD (none) 000 (Standard)

0 STD. IMB14,
A-Z (4) M10x19 on (Ø 1 3/8" x 2.5" & (None) Gland) N99
(see Electrical Data) Ø149.2 (5.875") keyway) C09 OPTIONS

1 (Tacho, 19V/krpm)
3 OPTIONS 1 OPTION (24V 2 (Tacho, 57V/krpm)
A-Z OPTIONS B00 DC, 20 Nm) 3 (Tacho, 38V/krpm)
(see Electrical Data) 4 (Tacho, 47V/krpm)
1 Ø 24j6 x 50 &
1 IMB5 (SQ.), (4) 2 OPTION (90V OPTIONS 5 (Tacho, 3V/krpm)
keyway
Ø10.5thru' on S00 B01 DC, 20 Nm) T30 6 (Tacho, 30V/krpm)
4 Ø196.85 (7.75") T07 7 (Tacho, 7V/krpm)
1 Connectors
A-Z MS3102A-28-10P & T95 9 (Tacho, 9.5V/krpm)
(see Electrical Data) 2 IMB5, (4) Ø12 3 OPTION (115V MS3102A-20-33P
2 Ø 32k6 x 60 & AC, 20 Nm)
M00 thru' on Ø165 L01
keyway
PCD 2 Junction
Box (x2)
3 IMB5, (4) Ø14
thru' on Ø215 3. Terminal
PCD, 110h8 Box (with
4 IMB14, (4) M8 terminals) MT50 * Other Tach voltage
See separate sheet M02 x 16 on Ø115 available on request
for SEM equivalent 4. Terminal
windings Box (with FlexMount Enc., Differential
5. IMB14, (4) 3/8
C00 terminals) MT40 with index (Hollow -Shaft)
-16 (19dp.)on Ø149.2
(5.875") T (Optical Enc., 1024 ppr)
V (Optical Enc., 2048 ppr)

* Optical Encoder available

on request

** Other windings Y = Special Y = Special Y = Special Y = Special Y = Special

available

M4 - 420 - -

= SEM Standard for MT40

= SEM Standard Option for MT40 For encoders, encoder adapters, rear shaft , shaft seals etc please contact factory

Example : M4 - 4 2 0 3 A - 0 0 0 1 1 - 0 0 0
M4-420X Special Options

Length Special
Family - Model Code Winding - Mount Shaft Brake Connection Feedback - Options

M4 420

Factory Assigned Code

Special Options Code

-000 Standard motor as specified by order code, with thermostat, rear shaft extension, rear pi l ot & m ounti ng hol es N OT MT 40 c om pat i bl e.

-410 Standard motor as specified by order code, with thermostat, rear shaft extension, rear pi l ot & m ounti ng hol es c om pati ble wi t h MT 40.

Accessories (must be specified and ordered separately)

 Motor M4-4202 M4-4203 M4-4204
Winding G F A F E B F B C
replaces :- (MT40P4-76) (MT40P4-61) (MT40P4-38) (MT40W4-90) (MT40W4-68) (MT40W4-45) (MT40ZD4-90) (MT40ZD4-60) (MT40ZD4-45)
Power, P (kW) (Brush cont. Limit) 1.2 1.2 1.2 1.2 1.3 1.7 1.2 1.79 1.86
Max Speed, Nmax (rpm) 2,400 3,000 4,000 2,000 2,600 4,000 2,000 3,000 4,000
Cont. Torque Mo (Nm) 7.3 7.3 7.0 10.8 10.6 10.1 10.8 14.2 13.6
Current @ Cont. Torque, Io (A) 11.3 14 21.5 13.8 18.2 25.7 13.8 26.3 33.3
Peak Torque, Mmax (Nm) 35 35 35 52 52 44.7 52 60 46
Current @ Peak Torque, Ip (A) 60 75 120 75 100 120 75 120 120
Max Terminal Voltage, VT (V) 180 180 150 180 180 180 180 180 180
Back EMF Const, Ke (V/krpm) 72.4 57.9 36.2 86 63.9 42.6 86 56.8 42.6
Torque Const., KT (Nm/A) 0.685 0.548 0.342 0.813 0.604 0.403 0.813 0.537 0.403
DC Resistance, R (Ω) 0.8 0.51 0.2 0.64 0.35 0.154 0.64 0.181 0.107
Inductance, L (mH) 2.8 1.8 0.7 2.6 1.5 0.66 2.6 0.88 0.49
Weight, M (kg) 21 23 26
Inertia, JM (kgm2) 61x10-4 85x10-4 110x10-4
Static Friction, TF (Nm) 0.36 0.41 0.47
Viscous Damping, F1 (Nm/krpm) 0.09 0.11 0.14

Tachogenerator Option
Tachogenerator Model TGF 2030
Voltage, KG (V/krpm) 7.0 / 9.5 / 19.5 /30.0
Ripple (pk-pk/avg) 2%

Encoder Option- Flexmount Encoder with internal bearing

Encoder Type Incremental (A quad B with index Z & complements)
Power Supply 5V DC ±5%, 200mA max
Output Line Driver, 20mA max source/sink
Resolution (ppr) 1024 / 2048 / 4096
Frequency Response 120 kHz max

Brake Option
Brake Voltage 24 (DC) 90 (DC) 115 (AC)
Power (Watts) 28 28 28
Brake Static Torque (Nm) 20 20 20
Weight (brake + housing) Kg 13 13 13
 Performance Curves
M4-4202 G
40.0
1.2 kW Motor 180 V DC Limit
35.0 Rating

30.0

25.0
Torque (Nm)
2.2 kW Recommended
Commutation Limit
20.0
Accl./Decl.
15.0 Intermittent Only
Duty Zone
10.0

5.0
Cont. Duty Zone
0.0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
Speed (rpm)

M4-4202 F
40.0
1.2 kW Motor
35.0 180 V DC Limit
Rating

30.0

25.0
Torque (Nm)

2.2 kW Recommended
Commutation Limit
20.0
Intermittent
15.0 Duty Zone
Accl./Decl.
10.0 Only

5.0
Cont. Duty Zone
0.0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000

Speed (rpm)

M4-4202 A
40.0

1.2 kW Motor 150 V DC Limit

35.0
Rating
30.0

25.0
Torque (Nm)

2.2 kW Recommended
20.0
Commutation Limit
15.0 Intermittent
Duty Zone Accl./Decl.
Only
10.0

5.0
Cont. Duty Zone
0.0
0 400 800 1200 1600 2000 2400 2800 3200 3600 4000

Speed (rpm)
 Performance Curves
M4-4203 F
55.0
50.0 180V DC Limit
45.0 1.2 kW Motor
Rating
40.0
35.0
Torque (Nm)

30.0
2.1 kW Recommended
25.0 Commutation Limit
Intermittent
20.0
Duty Zone Accl./Decl.
15.0 Only
10.0
5.0 Cont. Duty Zone
0.0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed (rpm)

M4-4203 E
55.0 180V DC Limit

50.0
45.0 1.3 kW Motor
Rating
40.0
35.0
Torque (Nm)

30.0
2.5 kW Recommended
25.0 Commutation Limit
Intermittent
20.0
Duty Zone Accl./Decl.
15.0 Only
10.0
5.0 Cont. Duty Zone
0.0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
Speed (rpm)

M4-4203 B
180V DC Limit
45.0

40.0
1.7 kW Motor
35.0 Rating
30.0
Torque (Nm)

25.0
2.7 kW Recommended
20.0 Commutation Limit
Intermittent
15.0 Duty Zone Accl./Decl.
Only
10.0

5.0
Cont. Duty Zone
0.0
0 400 800 1200 1600 2000 2400 2800 3200 3600 4000
Speed (rpm)
 Performance Curves
M4-4203 F
55.0
50.0 180V DC Limit

45.0 1.2 kW Motor

Rating
40.0
35.0
Torque (Nm)

30.0
2.1 kW Recommended
25.0 Commutation Limit
Intermittent
20.0
Duty Zone Accl./Decl.
15.0 Only
10.0
5.0 Cont. Duty Zone
0.0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed (rpm)

M4-4204 B
180 V DC Limit
70.0

60.0 1.8 kW Motor

Rating
50.0
Torque (Nm)

40.0 3.0 kW Recommended

Commutation Limit
30.0
Intermittent Accl./Decl.
20.0 Duty Zone Only

10.0
Cont. Duty Zone
0.0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed (rpm)

M4-4204 C
180 V DC Limit
50.0

45.0 1.85 kW Motor

Rating
40.0

35.0
3.5 kW Recommended
Torque (Nm)

30.0 Commutation Limit

25.0
Intermittent
20.0
Duty Zone
15.0 Accl./Decl.
Only
10.0

5.0
Cont. Duty Zone
0.0
0 400 800 1200 1600 2000 2400 2800 3200 3600 4000
Speed (rpm)
 Tach Leads - 450 Length
(Pg 7 Cable Gland)
0.1 A
Motor & Thermo Leads - 450 Length
50 ±0.50 "L" 0.1 B (Pg 13.5 Cable Gland)

0.1 A 45°
45°
130.000
Ø
129.937
3.5
(130h8)
-B-
7.995
32 7.986

Ø146

12.0

84.176
Ø
(24j6) 84.125
24.009
Ø 12.7 (3) Holes - M4 Tap
23.996 0.1 B
equispaced as shown
8.000
150 Sq. 0.05 on 93.65 P.C.D.
7.964
-A- 7.00 (EndCover Mounting Holes)
6.91
(4) Holes, Ø 12 thru' Motor Type Length "L"
equispaced as shown on M4-4202 297
Ø 165 PCD M4-4203 297
M4-4204 322
20.00 M4-4205 347
19.80 M4-4206 373
Key & Keyway Detail
M4-4207 398
Notes:- M4-4208 424
1. With a positive current applied to green lead (x3) with respect M4-4209 449
to orange lead (x3) of motor, rotation shall be clockwise facing
mounting end of motor. Tolerances. Scale : Weight :
With this rotation a positive voltage shall be generated on X.X = ± 0.3 NTS
black lead of tach with respect to white lead. Material :
X.XX= ± 0.1 SEE NOTES
2. Motor can be mounted in any position Ang. Dim. = ± 1° Remove all burrs and sharp corners
Date Name
3. Thermostat set to open at 90°C ± 6°C & close at 70° ± 6°C falling. Drawn 21/5/08 POB Rare Earth Servomotor with Tach
N.C. contacts rated to 3.0 Amps, 250V. AC., (2) Yellow leads App'd
Issue ECO. No. Date Name App'd Norm
M4-420X-21001-000
4. All dimensions in mm. Sheet
M4-420X-21001-000 1
of 1
 8.000
7.964
7.00
6.91 M8 x 15 deep

0.1 A
(2) Holes, as shown, M20x1.5 -7H
50 ±0.50 "L"
20.00 (Fitted with Blanking Plugs)
Key & Keyway Detail 19.80
0.1 A

130.000
Ø
129.937
3.5
(130h8)

32

Ø146

(24j6)
7.0
24.009 12.7 5.992
Ø Ø
23.996 11.8 5.80 (4) Holes, M4 x 8 deep
5.980
equispaced on 94.0 PCD
150 Sq. 0.05
(2) Flats
-A-

(4) Holes, Ø 12 thru' 5.80

equispaced as shown on
Motor Type Length "L"
Ø 165 PCD
M4-4202 309
Rear Shaft Detail M4-4203 309
Notes:- 87.046 M4-4204 334
Ø
1. With a positive current applied to positive motor terminal A1 86.995
respect to terminal A2, rotation shall be clockwise facing
mounting end of motor.
Tolerances. Weight :
With this rotation a positive voltage shall be generated on Scale :
X.X = ± 0.3 NTS
terminal T1of tach with respect to terminal T2.
X.XX= ± 0.1 Material :
(Wiring diagram inside Terminal Box) SEE NOTES
Ang. Dim. = ± 1° Remove all burrs and sharp corners
2. Motor can be mounted in any position Date Name
Drawn 9/9/13 POB Rare Earth Servomotor with Tach
1 App'd
3. Thermostat set to open at 90°C ± 6°C & close at 70° ± 6°C falling. Issue ECO. No. Date Name App'd Norm
M4-420X-21049-410
N.C. contacts rated to 3.0 Amps, 250V. AC., (2) Yellow leads Sheet
M4-420X-21049-410 1
of 1
4. All dimensions in mm.
 8.000
7.964
7.00
6.91 M8 x 15 deep
0.1 A
(2) Holes, as shown, M20x1.5 -7H
50 ±0.50
"L" (Fitted with Blanking Plugs)
Key & Keyway Detail 20.00
0.1 A
19.80
130.000
Ø
129.937
3.5
(130h8)

32

Ø146

(24j6)
7.0
24.009 12.7 5.992
Ø Ø
23.996 11.8 5.50 (4) Holes, M4 x 8 deep
5.980
equispaced on 94.0 PCD
150 Sq. 0.05
(2) Flats
-A-

(4) Holes, Ø 12 thru' 5.50

equispaced as shown on
Motor Type Length "L"
Ø 165 PCD
M4-4202 371
Rear Shaft Detail M4-4203 371
Notes:-
87.046 M4-4204 396
1. With a positive current applied to positive motor terminal A1 Ø
respect to terminal A2, rotation shall be clockwise facing 86.995
mounting end of motor.
With this rotation, a positive voltage shall be generated on Tolerances. Scale : Weight :
terminal T1 of tach with respect to terminal T2. NTS
X.X = ± 0.3
(Wiring diagram inside Terminal Box)
X.XX= ± 0.1 Material :
SEE NOTES
2. Motor can be mounted in any position Ang. Dim. = ± 1° Remove all burrs and sharp corners
Date Name
3. Thermostat set to open at 90°C ± 6°C & close at 70° ± 6°C falling.
Drawn 20/2/13 POB Rare Earth Servomotor with Tach
N.C. contacts rated to 3.0 Amps, 250V. AC., (2) Yellow leads 1 App'd
Issue ECO. No. Date Name App'd Norm
M4-420X-21149-410
4. Brake Data :- 24 V, 20 Nm, 1.1 A (2 white leads)
Sheet
(Brake has no polarity)
M4-420X-21149-410 1
of 1
5. All dimensions in mm.
 0.1 A

0.1 A 50.0 (2) Holes, as shown, M20x1.5 -7H

(1.97"±0.03) "L" (Fitted with Blanking Plugs)
0.1 B
8.000 (0.3150")
7.964 (0.3135")
7.00 (0.275")
95.000 30.0
6.91 (0.272") Ø
94.946 3.5
(0.14")

32

Ø146 (5.75")

20.00 (0.787")
19.80 (0.780")

(24j6)
24.009 (3) Holes - M4 Tap
Ø
23.996 equispaced as shown
Ø 165.1 (6.5") 0.05 on 93.65 (3.687") P.C.D.
-A- (EndCover Mounting Holes)

Model Length "L" Max Model Length "L" Max

(4) Holes, M8x1.25 -6H, x 16 (0.63") deep,
equispaced as shown on Ø 115 (4.528") PCD M4-4203 297 (11.68") M4-4207 398 (15.68")

M4-4204 322 (12.68") M4-4208 424 (16.68")

M4-4205 347 (13.68") M4-4209 449 (17.68")

Notes:- 373 (14.68")
M4-4206
1. With a positive current applied to positive motor terminal A1
respect to terminal A2, rotation shall be clockwise facing
mounting end of motor. Tolerances. Scale : Weight :
With this rotation, a positive voltage shall be generated on NTS
X.XX = ± 0.015
terminal T1 of tach with respect to T2.
X.XXX= ± 0.005 Material :
SEE NOTES
2. Motor can be mounted in any position Ang. Dim. = ± 1° Remove all burrs and sharp corners
Date Name
3. Thermostat set to open at 90°C ± 6°C & close at 70° ± 6°C falling.
Drawn 1/10/12 POB Rare Earth Motor
N.C. contacts rated to 3.0 Amps, 250V. AC., (2) Yellow leads
App'd
Issue ECO. No. Date Name App'd Norm
M4-420X-41049-000
4. All dimensions in mm.
Sheet
M4-420X-41049-000 1
of 1