Glycol: Production Hydration of Ethylene Oxide
Glycol: Production Hydration of Ethylene Oxide
Glycol: Production Hydration of Ethylene Oxide
Glycol Production
I
- Hydration of Ethylene Oxide
1 function, but in dilute solutions it ap-
proaches that given here.
A simple and continuous proc has been developed for
Acid Concentration. Straight lines
making glycol from ethylene ox using an ion exchange result (Figure 2) when reaction velocity
resin in a fluidized solid-liquid b constants a t constant temperature are
About 1 billion pounds of glycol is made annually from plotted against normality of the reacting
ethylene oxide, but usual processes have disadvantages- solution or against the hydrogen ion con-
at low temperatures and pressures sulfuric acid is used centration; in a dilute solution these two
are proportional, because of complete
as a catalyst, but it contaminates the product, compli- dissociation.
cates the purification process, and s corrosion. At high Temperature. Rate increased greatly
temperatures and pressures, 'no c t is needed, but the with temperature. Table I1 gives a
reaction is hazardous and carbonization lowers yield. constant ko a t each temperature for a
hydrogen ion concentration of unity
I I (pH = 0). Values of unit velocity con-
stants ko are the slopes of lines of Fig-
OVER HALF O F the ethylene oxide pro-
duced in this country is used for making
increases reaction velocity. Also errors
in measuring the time of sample analysis
ure 2. This assumes that velocity con-
stants in neutral solution are 4.legligible.
glycol (26)' usually from a 10 to 15% are larger near the start. Reaction velocity constants, plotted
aqueous solution, using sulfuric acid as a The first order reaction equation (Fig- (Figure 3,A) against vapor pressures of
catalyst. Yet, although glycol has been ure 1) is dc/dt = -kC, or on integration, water a t the same temperatures give a
known' since 1860 (@), and many pat- 2.303 log C = -kt 2.303 log C,where C straight line (37) whose slope is the ra-
ents have been issued, data are meager. is concentration of ethylene oxide in tio of the molal energy of activation to
Only one study reports on the kinetics of gram-moles per liter; t, time in min- the molal latent heat of vaporization of
ethylene hydration in acids ( 4 ) . utes; k, reaction velocity constant; and water a t the same temperature. In these
A solid, ion exchange resin as a cata- C, initial ethylene oxide. The slopes acid media, this gives 18,000 calories per
lyst can be easily filtered from the reactor equal -k/2.303, and the reaction veloc- gram-mole, compared with 18,100 in
liquid, corrosion is minimized, the same ity constants are in Table I. alkaline solutions (23).
catalyst can be used repeatedly, and the A recent study (35) considers reaction Velocity constants a t unit normality
operation can be continuous. Although velocity and mechanism of the molecu- (Table 11) are plotted in Figure 3,B, to
used as a catalyst elsewhere (9, 70, 79, lar reaction at 0' C., a temperature much give a straight line. Data of others (3,
27, 47, 48), ion exchange resins were un- too low for industrial interest. The rate 45) agree closely. The energy of activa-
reported when this work was done. equation given is a more complicated tion from the slope is also 18,000 calories
I
.8
.6
A
.2
.I
,Ot
OE
04
T: 70'C
\s \
02
.01
0 100 200 300 IO 20 30 40 IO 20
Time in Minutes
Figure 1. Straight lines on plot of logarithm of concentration of ethylene oxide remaining vs. time indicate that, with a sulfuric
acid catalyst, the reaction is first order
per gram-mole. Figure 3,C was con- dissociated but insoluble acid. React- (dry) was 200 grams. This is one of the
structed iimilarly for the velocity con- ants must diffuse and react in the pres- strongest acid ion exchangers commer-
stant us. temperature at different pH. ence of hydrogen ions on the surface and cially available and was converted to the
The dotted lines assume that the direct inside the pores of the resin. The prod- acid (hydrogen) form before each use by
proportionality between the velocity ucts then diffuse back to the body of the adding five times the resin weight of 10%
constant and p H holds in almost neutral solution. Ion exchange resins compared sulfuric acid, or twice that theoretically
solutions, and at a p H of zero, used math- to a soluble acid thus have obvious ad- required. The mixture was stirred for
ematically for determining the intercept vantages-the catalyst is easily removed 30 minutes, the resin settled, and the
of the lines. by filtration and can be used repeatedly; acid layer decanted. The same amount
I n neutral solution, the hydration re- the products are not contaminated since of acid was added again, and the batch
action is extremely slow (23), and the the anion of the resin is inert to the reac- was stirred again for 30 minutes. The
data on a plot such as Figure 3 form a tion; little corrosion of the equipment treated catalyst was filtered and washed
straight line, the slope of which gives an occurs; and continuous operation of a with distilled water till the effluent
energy of activation of 19,000 calories reactor may be possible. showed no precipitation with barium
pergram-mole. This is higher than for Resin Used. The resin, Amberlite chloride solution. I t was used immedi-
acid or alkaline media (18,000) although IR-120 (Rohm & Haas), a brown, ately.
possibly within experimental error. granular, beadlike material when washed Procedure. A 500-ml. glass flask with
and drained, had a bulk density of 48 agitator was used in the constant tem-
Ion Exchange Resin Catalyst: pounds per cubic foot, moisture content perature bath. Aqueous ethylene oxide
Heterogeneous Reaction of 35 to 45%, screen grading (wet) of (250 cc.) was stirred for about 10 min-
16 to 50 U. S. standard, and voids to an utes to bring it to the bath temperature.
Ion exchange resins as acid catalysts extent of 45 to 50%. The maximum A weighed quantity of resin in acid form
have a number of practical advantages. operating temperature was 250 F., and of proper particle distribution was
Their catalytic hydrogen ions are bound the operating pH range was from 1 to 14. charged; and the mean time of addition
to the highly insoluble anion part of the The exchange capacity (dry) was 5 meq. was recorded as zero time. Agitation
resin. The resin thus behaves as a highly per gram, and the equivalent weight kept the resin particles in suspension.
Samples were withdrawn a t frequent
intervals by means of a pipet, covered
with a cloth to prevent withdrawing resin
particles. Ethylene oxide was deter-
mined by Lubatti's method. The resin
concentration varied from 20 to 200
grams per liter of the reaction solution,
and average particle size varied from 0.05
to 0.0035 inch.
Temp. "C
10 20 20 40 60 80 100 01
R
/
1
.--
/
I
I: I-
$/
/ 4 .I
I
I
I
/
I
I
I
100 100 100
Vapor Pressure of Water mm
Figure 3. Logarithmic plot of reaction velocity constants against vapor pressures of water at the same temperature gives
straight lines (3 7 1
A. For unit hydrogen ion concentration C. At constant pH
B. Unit normality of acid; solid dot at 20' C. (3); at 25% C. ( 4 5 ) --- Outside experimental range
Results. Straight lines of Figures 4 was steeped in an ethylene oxide solution 70°, and 76' C.
(concentration varying) and Figure 5 for several hours before its conversion to Uncrushed, dried resin was used a t
(particle size varying) indicate that this acid form; but Figure 4 shows this to 76' C.; hence, the velocity constants
heterogeneous reaction is also of the give the same degree of curvature. obtained should check with those ob-
first order. A slight curvature in the At 30' C., straight lines may not quite tained with raw resin (Table 111). The
initial periods, similar to that obtained represent the data. area for the raw resin was calculated
using sulfuric acid, can again be ex- Velocity constants, calculated from from its screen analysis; and the result-
plained by an initial temperature rise. the slopes of the lines of Figures 4 and 5 ing value with the interpolated velocity
At first, the variation from a straight (Tables I11 and IV), vary with catalyst constant a t 76' C. is presented in Table
line, especially at the lowest tempera- concentration (grams raw resin per liter) I V to give a fairly good check. In runs
ture, was thought caused either by ad- and are proportional to catalyst concen- made at 30' and 70' C., the resin had
sorption of ethylene oxide on the surface tration except a t low concentrations, been crushed and oven dried. This
of the resin with a consequent rapid de- where there may be poor distribution may explain the lack of exact agreement
crease in ethylene oxide concentration, or (79). with raw resin.
to deterioration of resin activity by ad- The average particle size was assumed Temperature. With raw resin, the
sorption of ethylene oxide molecules to be the arithmetic mean of the minus velocity constant increases exponentially
which block many of the hydrogen ions. and the plus screen size openings, in a with temperature. The reaction veloc-
T o determine these possibilities, the resin standard screen analysis. A logarithmic ity constants times 1000 for 100 grams of
plot of Table I V gives straight lines of raw resin per liter at 30 ' C. is calculated
negative slope showing the hydration as 29.5; at 50', 114.0; at 70°, 259.0;
Table 111. Hydration of Ethylene Oxide rate to go down as the particle diameter and at 90°, 627.0. These values are
Using Resin Catalyst goes up. The trend a t 30' C. is not plotted logarithmically against the vapor
(Varying weights of resin catalyst) definite, because of extremely slow rates; pressure of water a t the same tempera-
Reaction but the correlation otherwise is good. ture in Figure 7 by the method of Oth-
Temp., Veloc. Con- Interfacial Area, If the particles are mer and Luley (3.7). The slope of the
c. G. Resin/L. stant X 101
assumed to be spheres, the surface area straight lines times the molal latent heat
30 19.3 3.34
76.8 6.67 may be Calculated from the particle of water a t the same temperature equals
112.8 15.55 diameter (Table IV). Because the the ratio for energy of activation of the
150.0 41.00 reaction velocity constant varies directly reaction, or 10,000 calories per gram-
40.0 14.90 with mass of the catalyst (diameter to
80.0 34.50
mole. This is substantially lower than
50 18.00 11.30
the third power) and inversely as the 18,000 for the homogeneous reaction us-
40.0 31.0 particle size (diameter), it is directly ing sulfuric acid catalyst. Athough a
60.0 61.0 proportional to the surface of the par- IOo C. temperature change doubles the
120.0 138.2 ticles (diameter to the second power) rate of homogeneous reaction, about a
70 16.0 28.6 which is the interfacial area of contact 20' C. change doubles the heterogeneous
40.0 94.2
80.0 208.0
with the liquid. This is shown in Figure rate. The point a t 30' C. is again
90 12 66.7
6, using Lichtenstein and Twigg data slightly off the line.
20 123.0 (23)for zero area. Correlation is poor Catalyst Activity-Resin vs. Acid. The
40 253.7 a t 30' C. for reasons previously ex- weight of resin added per liter and its
plained, but good a t temperatures of No, acid equivalence gave normality. Rates
using the acid catalyst are from 10 to 100 compared to that of sulfuric acid indi-
times those using an equivalent normality cates that hydrogen ions in the interior
of resin (Figure 8); or a temperature of of the resin are not readily available,
about 30" C. with the acid gives a rate because of diffusion resistance.
equal to that at about 70" C. with the I n the surface mechanism: dissolved
same normality of resin. This lower ethylene oxide is adsorbed on the sur-
activity of a resin, noted previously, is face and reacts with water in the presence
probably caused by the phenomenon at of hydrogen ions. Glycol is desorbed
the interface where physical diffusion and diffuses to the bulk of the liquid.
may be required before chemical cata- Absorption, chemical reaction, and de-
lytic effect can be appreciated. sorption are all probably slower than
Probable Mechanism of Resin Catal- diffusion in the liquid of product or re-
ysis. Besides the chemical hydration re- actant.
action of ethylene oxide with water In the interior mechanism, ethylene
catalyzed by hydrogen ions on the sur- oxide which has been adsorbed on the
face of the resin, there are at least four surface will also diffuse within the resin
physical steps. Two are of diffusion: mass, before reacting with water to form
of ethylene oxide to the resin surface glycol. This is desorbed and diffuses
and through its pores, and of glycol out back through the pores into the liquid.
the pores to the solution; one is of ad- The slowest step in this process seems to
=
-1
0 IO 20 30 40 50 sorption of ethylene oxide on the sur- be the diffusion through the resin pores.
face; and one is of desorption of glycol In the actual reaction, the combined
L
from the surface. effect of these two types of mechanism
E 2
The slowest step controls the over-all may give the median result of the effec-
-
0, disappearance of ethylene oxide; this is tive energy of activation of 10,000 calories
2 0:
probably diffxion through the pores of per gram-mole as shown experimentally.
06
the resin, because:
E 04 1. The energies of activation of ad- Yields of Glycol Using
zL
10
-
50 -
?O -
10 -
T. 76' C
0 1 1 ' 1 ( I I I I l I
l o g a r i t h m i c r)
plot of reac- 0
tion velocity x
n
constant
vapor pressure
vs. -
5
IOC
0 of water at
x same temper- 2
ature gives
straight lines. $'
The slopes of 9 IC
these lines times >
the molal lot-
ent heat of 8 0 AMBERLITE 18-420
0 SULFURIC AClO
water at the
same temper- 12: I
I
ature equals
VI I
the energy of
activation ( 3 I ) A Normality of Reacting Solution
the same magnitude. This also explains
Figure 8. The logarithmic why distribution of products does not
plot of reaction velocity change greatly with temperature.
constants vs. normality
From the above derivation, it follows
shows rates using the sul- that the velocity constant k for unit cata-
IO 100 1000 furic acid catolyst are
lyst concentration varies directly with
Vapor Pressure of Water mm HQ from 10 to O0 times those ( l / M ) ( d W / d t ) ( l / C ) . Values of C at
using an equivalent nor- various temperatures and atmospheric
thus. the rate of reaction was equal to mality of resin pressure are available (6). Thus, a log-
that of absorption. At least for initial arithmic plot of absorption rate ex-
period, where glycol is dominant prod- Rate of reaction dC/dt equals ( d W / d t ) pressed as ( d W / d t ) ( l / M C ) us. the tem-
uct, absorption rate will depend only on ( l / V M )where d W / d t is rate of absorption perature derived from the vapor pres-
weight of catalyst, and will be inde- of ethylene oxide and M is molecular sure of a reference substance is a straighc
pendent of amount of water present. weight of ethylene oxide; hence: line, as in Figure 11. Its slope times the
The first order reaction, -dc/dt = kC, - d W / d t = k" mM. Thus, the rate latent heat of water is the energy of ac-
holds a t any temperature. Velocity varies directly with the weight of catalyst. tivation, 11,500 calories per gram-mole
constant k varies as catalyst concentra- The rate of reaction remained almost which is an average value for reactions
tion: k = k' m/V, where m is weight of constant regardless of reaction time or forming both glycol and higher glycols.
catalyst; and V , volume of liquid. Also, ratio of ethylene oxide to water. Thus, I t is a little higher for glycol alone
for the saturated solution, ethylene oxide ethylene oxide reacts with glycols a t (10,000). Thus, for higher glycols the
concentration C a t a given temperature about the same rate as with water. This energy of activation must be greatet
is constant; therefore, holds true for every temperature; thus, than that for glycol, and shows that the
-dC/dt = k" m 1V. the energy of activation for all runs is of comparative yield of glycol must de-
ET0 fed, g. 209.8 56.6 277 275 214 271.8 93.5 96.6 155.8 295 44.2 356.1 132.5 178.5 367.7
Absorption of ETO, % 64.6 ... 65.2 79.5 87.7 82.4 ... 95.7 78.3 82.4 88.4 50.1 94.5 #.. ..#
Rate of absorption (9. 70.0 61.9 69.3 64.7 71.3 60.4 93.5 32.2 28.3 20.8 13.9 33.2 12.4 12.74 9.8
ET0/100 g. resin)
x 100
(Moles ETO/moIes 19.45 5.23 33.0 46.3 60.9 78.1 11.17 10.32 22.95 40.8 3.98 71.8 19.2 31.33 38.2
H20)X 100
Yield Based on Chemical Analysis by Periodic Method
Glycol, % 69.0 79.7 60.0 52.9 44.1 38.8 75.7 75.3 72.2 56.9 92.3 43.7 78.0 64.9 59.0
Results of Fractional Distillation of Products"
Glycol yield, % 68.2 77.3 61.1 53.5 43.2 75.7
Diglycol yield, % 13.55 14.5 15.62 14.15 32.6 25.7
Triglycol yield, % ... ...
... ,.. ... ... 21.8 ...
...
Di- +
triglycol, % 16.5 15.20 24.10
Total wt. in., E T 0 + 651.8 499.6 621.0 518.0 358.0 436.8
HnO, g.
Total wt. out, glycols 643.8 499.3 602.8 509.9 347.4 435.6
+ &O, g*
ET0 balance, % 98.1 91.9 92.0 91.8 98.7 101.3
Total balance, % 98.9 100.0 97.1 98.4 97.1 99.8
a Based on amount of ethylene oxide added.
4
Figure 9.
Glycol yield
with all dif-
ferent cata-
lysts d e -
creases rap-
idly as the
ratio of
ethylene ox-
ide to water
increases
-
+
100
IO 20 40 60 80 100
60 K
-
7560
0
0
c
40
E 20
3
h '8
c
6
C
0
c 4
VI
6
0 2
%
5 1
-O .8
>" .6
c .4
.-
c
0
i
s
V
.2 Figure 12. The fluidized-bed unit for continuous hydration of ethylene
'I oxide has all liquid-contacting parts of stainless steel
01
IO 100 1000
4 Figure 1 1. A logarithmic plot of the reaction velocity constant using
a resin catalyst vs. temperature derived from the vapor pressure of a
Vapor Pressure of Woter (mm HQ) reference substance gives a straight line (37)
eter reading, pH of the clear liquid and the products obtained by distilla- may decompose the catalyst, and high
product (usually about 6.0), tempera- tion are within the expected precision, pressure drop when using small particles
ture, pressure, and the bed height are and show that ethylene oxide reacts to increase the surface. The expansion
recorded. Samples are analyzed by only to form glycols. of the Amberlite bed at different flow
Lubatti's method and by distillation. \\'hen the feed to catalyst weight ratio rates and temperatures (Figure 14) gives
Results. Data are summarized in was increased, at 100' C., the conver- data for design of fluidized reactors.
Table VII. The yield of glycol is shown sions followed those predicted. How-
in Figure 13 as a function of feed ratio ever. partial deactivation of the catalyst Recommendations
of ethylene oxide reacted per mole of (10% loss in 24 hours) resulted in con-
water. Yield declines rapidly as feed versions lower than predictions. Slight Batch hydration of ethylene oxide in
concentration, ratio of ethylene oxide to corrosion of stainless steel (Type 304) water using sulfuric acid catalyst
water reacted, or reaction temperature may be the cause of gradual catalyst has the advantage of low temperatures
increases, as also shown in batch studies. deactivation. and low pressures; however, the acid
This correlates with the higher energy of The usual advantages of fluidized- has to be replaced with each batch, there
activation for reaction to higher glycols over fixed-bed catalysts were noted: less is corrosion. and the purification of the
previously noted. The material bal- danger of fouling, channelling, hot spots glycol product is difficult. Also, sul-
ances between ethylene oxide reacted because of poor heat distribution, which furic acid Lvith ethylene oxide and glycol
118
103
77
488.5
407.7
Ag?O
Zn
5
5
1
1
123.5
66.4
10.35
6.67
...
...
617
479.1
612.6
477.1
99.3
99.6
138.2
76.7
79.4
82.0
122 103 348.1 Zn 5 1 68.0 8.0 ... 421.1 420.6 100.0 77.3 80.0
115 73 363.5 Benzoic acid 5 1.3 69.1 7.78 ... 437.6 435.6 99.6 79.7 81.9
... 300 Benzoic acid 5 1 43.2 5.89 ... 348.2 349.5 100.3 48.2 79.2
120 .. 299 KH phthalate 4 I 51 6.98 ... 354 353 99.7 59.2 82.5
... 310.8 KH phthalate 5 1.25 93.5 12.32 ... 409.3 407 99.4 84.1 63.8
120 314.8 NazHP03 10 2.5 105.1 13.67 ... 429.3 427.2 99.5 67 45.2
115 90 310 NazHPOa 10 2.5 72.4 9.55 ... 392.4 391.4 99.7 58.3 57.2
100 ..* 312.1 NaHS03 5 1.0 128.6 15.8 ... 443 * 7 439 99 85 48.7
~ ~
\
-0
al - \ -
c
u -
0 - -
B. -
O\'\ I'o4
'\ \0
\ '%"
*,% % -
0 -
80
C
- \ % -
i
U
al
u)
- \ %$ 1 20
0
0 - 0 '
'0
- 0 1000 2000 3000 4000
00 - \
-
- I
-
Flow Rate Lb/Hr x Ft2
8a 70 - 0 \o -
1 Figure 14. Data of per cent bed expansion vs. flow rates
'5 - Continuous Reactor
- at different temperatures can be used for designing fluidized
- -
L
0 reactors
rral - - 4
F
o\.o
60 i
0
-
''' ''''
1
' I
2
' '
3
' I
4
I'
5
I' ''' I
6
'
Y
Figure 13. Glycol yield
' declines rapidly as feed
7 concentration,ratio of ethy-
A 10 cubic foot bed of resin a t 100' C.
should convert 50,000,000 pounds of
ethylene oxide to glycols per year. Since
higher temperature gives somewhat
Mol Eth Oxide lene oxide to water in feed lower yields, an operating temperature
,oo or reaction temperature, of about 50' C. is preferable, giving
Mol Woter
increases yields of -glycol
. as high as with any other
I