Rectangular Tank Design Exel

EQUIPMENT : RECTANGULAR TANK FOR DIRECT COOILNG WATER 1
1
ORIENTAL
DOCUMENT NO. : OMPL-DC-204 30-Apr-15
MANUFACTURERS
CHKD. APPD.
COVER PAGE
SNS CP
P.O. NO. : 4608183-000/7.12.050/I06
CUSTOMER : AIR LIQUIDE GODREJ
RECTANGULAR TANK FOR DIRECT

EQUIPMENT :
COOILNG WATER
JOB NO. : V-505
MFR'S SERIAL NO. : 001345
TOTAL PAGES : 11
(INCL. THIS PAGE)
MECHANICAL DESIGN CALCULATIONS

FOR
RECTANGULAR TANK FOR DIRECT COOILNG WATER
Tag No.: 105F06
DOCUMENT NO. : OMPL-DC-204
REVISION NO. OF THIS SHEET INDICATES REVISION NO. OF ENTIRE DOCUMENT
1 30-Apr-15 ISSUE FOR APPROVAL SNS CP

0 18-Mar-15 ISSUE FOR APPROVAL SNS CP
REV. DATE CONTENT CHKD APPD

Rectangular Tank Calculation Sheet
RECTANGULAR TANK CALCULATION SHEET FOR TAG 104F04

I. DESIGN PARAMETERS:
- Code Design : API 650 & Roark's Formulas

- Design pressure Pd : 2169.5 kg/m2 (Annexure-1)
= 21.28 kPa
- Design temperature : 100 o
C
- Operating pressure : ATM
- Operating temperature : 50 C
o
- Corrosion Allowance C.A : 0 mm

- Liquid Specific Gravity : 1.00
- Joint Efficiency : 0.85 (For Shell)
: 1.00 (For Roof & Bottom)
- Elastic Modulus E : 2.74*E+7 psi
= 188916350 kPa
MATERIAL SPECIFICATION: :
- Shell, Roof & Bottom : SS 304L
- Allowable Stress Sa : 16700.1 psi
= 115143 kPa
- Allowable Bending Stress Sb : 11022.066 psi
= 75994.47 kPa
- Nozzle Neck : A 182 F 304L
- Flange : A 182 F 304L
- Pipe Fittings : A 312 TP 304L
- Bolts & Nuts : A 193 Gr B7 / A 194 Gr. 2H
- Stiffeners : SS 304L
TANK GEOMETRY:
- Height H: 1500 mm
- Length L: 1600 mm
- Width W: 1400 mm
Height (H)
Width (W)
Page 2 of 40
II. DESIGN
II.1 Side Wall Plate Calculation (Height x Length)
II.1.1 Wall Thickness Calculation
(As per Roark's Formulas 7Th Ed, Table 11.4 Case 1a)
b b b b
a
a
Height (H)
a
a
Length (L) Stiffeners
Vertical length without reinforced a: 500 mm

Horizontal length without reinforced b: 533 mm
Ratio, a/b : 0.94
α = 0.0444
β = 0.2874
Required thickness (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

tr = Sqrt(β*Pd*b2)/Sb) + C.A
4.78 mm =
Adopted thickness 6.00 mm ta :
Maximum deflection (Formula No.-4 of Ch. 13 -Design Of Rectangular Tank)
Ymax = α*Pd*b4/(E*ta3) = 1.87 mm
Ymax < 1/2 ta (Last para. Of Design Procedure w/o stiffner, Ch. 13
1.87mm < 3mm -Design Of Rectangular Tank)
Therefore, adopted thickness is satisfactory
II.1.2 Top Edge Stiffener
Ref: Formula No.-12 & 14 of Ch. 13 -Design Of Rectangular Tank
R1 = 0.03*Pd*a = 0.32 kN/m
R2 = 0.32*Pd*a = 3.40 kN/m
Moment inertia required: (Ref: Formula No.-9 of Ch. 13 -Design Of Rectangular Tank )
Jmin = R1*b4/(192*E*ta) = 118.64 mm4
= 0.0119 cm4
Moment inertia of used stiffener (angle 50x50x6):
Jx = Jy = 12.8 cm4
Therefore, Top edge stiffener is satisfactory
II.1.3 Horizontal Stiffener

Jmin = R2*b4/(192*E*ta) = 1265.55 mm4
= 0.1266 cm4
Jx = Jy = 12.8 cm4
Therefore, Horizontal stiffener is satisfactory
Page 3 of 40
II.1.4 Vertical Stiffener
Maximum bending moment at Hy = 0.5774*amax = 288.70 mm

(Pg. 272 Adding vertical stiffner - Dist. For maxmium
bending moment)
Maximum bending moment: (Ref: Formula No.-16 of Ch. 13 -Design Of Rectangular Tank )
Mmax = 0.0642*Pd*b*Hy2 = 0.06 kNm
Required section modulus:
Zr = Mmax/Sa = 5.27E-07 mm3
= 0.53 cm3
Section modulus of used stiffener (angle 50x50x6):
Z = 3.61 cm3
Therefore, Vertical stiffener is satisfactory
II.2 Side Wall Plate Calculation (Height x Width)

b b b b
a
a
Height (H)
a
a
Width (W) Stiffeners

Ratio, a/b : 1.61
α = 0.0906
β = 0.5172
Required thickness (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

tr = Sqrt(β*Pd*b2)/Sb) + C.A = 5.62 mm
Adopted thickness ta : 6.00 mm
Maximum deflection (Formula No.-4 of Ch. 13 -Design Of Rectangular Tank)
Ref: Formula No.-12 & 14 of Ch. 13 -Design Of Rectangular Tank
R1 = 0.03*Pd*a = 0.48 kN/m
R2 = 0.32*Pd*a = 5.11 kN/m
Jmin = R1*b4/(192*E*ta) = 104.32 mm4
= 0.0104 cm4
Jx = Jy = 12.8 cm4
Page 4 of 40
Page 5 of 40
Jmin = R2*b4/(192*E*ta) = 1112.76 mm4
= 0.1113 cm4
Jx = Jy = 12.8 cm4

(Pg. 272 Adding vertical stiffner - Dist. For maxmium
bending moment)
Maximum bending moment:(Ref: Formula No.-16 of Ch. 13 -Design Of Rectangular Tank )

Mmax = 0.0641*Pd*b*Hy2 = 0.12 kNm
Zr = Mmax/Sa = 1.04E-06 m3
= 1.04 cm3
Z = 3.61 cm3
II.3 Roof Plate Calculation
b b
a
(W)
Width
Loads on roof plate:

- Roof area: = 2.24 m2
- Live load: = 1.5 kPa
- Roof weight: = 156 kg
- Roof structure weight: = 100 kg
- Roof Equipment weight: = 100 kg
- Dead load: = 1.6 kPa
Total load on roof plate: = 3.1 kPa
Distance without reinforced in width a: 700 mm

Distance without reinforced in length b : 533.333333 mm
Ratio, a/b : 1.31
α = 0.0703
β = 0.4194
Required thickness: (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

Maximum deflection: (Formula No.-4 of Ch. 13 -Design Of Rectangular Tank)
Page 6 of 40
II.4 Bottom Plate Calculation
b b b b
a
a
idth(W)
a
W
a
Distance without reinforced in width a: 700.000 mm

Distance without reinforced in length b: 533.333 mm
Ratio, a/b : 1.31
α = 0.0703
β = 0.4194
Required thickness:
Maximum deflection: (Formula No.-4 of Ch. 13 -Design Of Rectangular Tank)
Page 7 of 40
RECTANGULAR TANK CALCULATION SHEET

- Design pressure Pd : Full water + 5 kPag
= 16.77 kPa
- Design temperature : 10 oC / AMB
- Operating temperature : 50 oC
= 199947962 kPa
retangular
- Allowable Stress Sa : 16700.1 psi
= 115143 kPa
- Flange : A 182 F 316L
- Bolts & Nuts : A 193 Gr B7 / A 194 Gr 2
TANK GEOMETRY:
- Height H: 1200 mm
- Length L: 1100 mm
- Width W: 1000 mm
Height (H)
Width (W)
Page 8 of 40
Page 9 of 40
II. DESIGN
b b b b
a
a
Height (H)
a
a

Ratio, a/b : 1.09
α = 0.0522
β = 0.3278
Required thickness
tr = Sqrt(β*Pd*b2)/Sa) + C.A = 3.80 mm
Maximum deflection
Ymax < 1/2 ta
1.86mm < 3mm

R1 = 0.03*Pd*a = 0.30 kN/m
R2 = 0.32*Pd*a = 3.22 kN/m
Moment inertia required:

Jmin = R1*b4/(192*E*ta) = 119.93 mm4
= 0.0120 cm4
Jx = Jy = 16.3 cm4

Jmin = R2*b4/(192*E*ta) = 1279.29 mm4
= 0.1279 cm4
Jx = Jy = 16.3 cm4
Page 10 of 40
Page 11 of 40
Maximum bending moment:

Mmax = 0.0641*Pd*b*Hy2 = 0.07 kNm
= 0.62 cm3
Z = 4.68 cm3

b b b b
a
a
Height (H)
a
a

Ratio, a/b : 1.20
α = 0.062
β = 0.376
Required thickness
Maximum deflection
Ymax < 1/2 ta
1.5mm < 3mm

R1 = 0.03*Pd*a = 0.30 kN/m
R2 = 0.32*Pd*a = 3.22 kN/m

Jmin = R1*b4/(192*E*ta) = 81.92 mm4
= 0.0082 cm4
Jx = Jy = 16.3 cm4
Page 12 of 40

Jmin = R2*b4/(192*E*ta) = 873.77 mm4
= 0.0874 cm4
Jx = Jy = 16.3 cm4


Mmax = 0.0641*Pd*b*Hy2 = 0.06 kNm
= 0.56 cm3
Z = 4.68 cm3
b b
a
(W)
Width

- Roof area: = 1.1 m2
- Live load: = 1.5 kPa Assumed
- Roof structure weight: = 100 kg Assumed
- Roof Equipment weight: = 100 kg Assumed

Distance without reinforced in length b: 550 mm
Ratio, a/b : 0.91
α = 0.0444
β = 0.2874
Required thickness:
Maximum deflection:
Page 13 of 40
Ymax < 1/2 ta

0.39mm < 3mm
Page 14 of 40
b b b b
a
a
idth(W)
a
W
a

Ratio, a/b : 0.91
α = 0.0444
β = 0.2874
Required thickness:
Maximum deflection:
Ymax < 1/2 ta
1.58mm < 3mm
Page 15 of 40
Page 16 of 40
TANK CALCULATION SHEET

= 24.62 kPa
o

= 199947962 kPa
retangular
- Allowable Stress Sa : 16700 psi
= 115142 kPa
- Flange : A 182 F 316L
- Bolts & Nuts : A 193 Gr B8M / A 194 Gr 8M
TANK GEOMETRY:
- Height H: 2000 mm
- Length L: 5700 mm
- Width W: 1250 mm
Height (H)
Width (W)
Page 17 of 40
Page 18 of 40
II. DESIGN
b b b b
a
a
Height (H)
a
a

Ratio, a/b : 1.05
α = 0.0487
β = 0.3096
Required thickness
Maximum deflection
Ymax < 1/2 ta
1.88mm < 4mm

R1 = 0.03*Pd*a = 0.49 kN/m
R2 = 0.32*Pd*a = 5.25 kN/m

Jmin = R1*b4/(192*E*ta) = 257.95 mm4
= 0.0258 cm4
Jx = Jy = 29.4 cm4

Jmin = R2*b4/(192*E*ta) = 2751.49 mm4
= 0.2751 cm4
Jx = Jy = 29.4 cm4
Page 19 of 40
Page 20 of 40

Mmax = 0.0641*Pd*b*Hy2 = 0.15 kNm
= 1.29 cm3
Z = 6.26 cm3

b b b b
a
a
Height (H)
a
a

Ratio, a/b : 1.07
α = 0.0504
β = 0.3185
Required thickness
Maximum deflection
Ymax < 1/2 ta
1.85mm < 4mm

R1 = 0.03*Pd*a = 0.49 kN/m
R2 = 0.32*Pd*a = 5.25 kN/m

Jmin = R1*b4/(192*E*ta) = 244.64 mm4
= 0.0245 cm4
Jx = Jy = 29.4 cm4
Page 21 of 40

Jmin = R2*b4/(192*E*ta) = 2609.51 mm4
= 0.2610 cm4
Jx = Jy = 29.4 cm4


Mmax = 0.0641*Pd*b*Hy2 = 0.15 kNm
= 1.27 cm3
Z = 6.26 cm3
b b
a
(W)
Width

- Roof area: = 7.125 m2

Distance without reinforced in length b: 712.5 mm
Ratio, a/b : 1.75
α = 0.0989
β = 0.5559
Required thickness:
Maximum deflection:
Page 22 of 40
Ymax < 1/2 ta

1.39mm < 3mm
Page 23 of 40
b b b b
a
a
idth(W)
a
W
a

Ratio, a/b : 0.99
α = 0.0435
β = 0.283
Required thickness:
Maximum deflection:
Ymax < 1/2 ta
1.68mm < 4mm
Page 24 of 40
Page 25 of 40
TANK CALCULATION SHEET

= 24.62 kPa
o

= 199947962 kPa
retangular
- Allowable Stress Sa : 16700 psi
= 115142 kPa
- Flange : A 182 F 316L
- Bolts & Nuts : A 193 Gr B8M / A 194 Gr 8M
TANK GEOMETRY:
- Height H: 2000 mm
- Length L: 2100 mm
- Width W: 1250 mm
Height (H)
Width (W)
Page 26 of 40
II. DESIGN
b b b b
a
a
Height (H)
a
a
Vertical length without reinforced a: 500.0 mm

Ratio, a/b : 0.95
α = 0.0401
β = 0.2652
Required thickness
Maximum deflection
Ymax < 1/2 ta
1.74mm < 3mm

R1 = 0.03*Pd*a = 0.37 kN/m
R2 = 0.32*Pd*a = 3.94 kN/m

Jmin = R1*b4/(192*E*ta) = 121.80 mm4
= 0.0122 cm4
Moment inertia of used stiffener (Flat bar 65x6):
Jx = Jy = 13.7 cm4

Jmin = R2*b4/(192*E*ta) = 1299.20 mm4
= 0.1299 cm4
Jx = Jy = 13.7 cm4
Page 27 of 40


Mmax = 0.0641*Pd*b*Hy2 = 0.07 kNm
= 0.60 cm3
Section modulus of used stiffener (Flat bar 65x6):
Z = 4.2 cm3

b b b b
a
a
Height (H)
a
a

Ratio, a/b : 1.20
α = 0.0616
β = 0.3762
Required thickness
Maximum deflection
Ymax < 1/2 ta
1.06mm < 3mm

R1 = 0.03*Pd*a = 0.37 kN/m
R2 = 0.32*Pd*a = 3.94 kN/m

Jmin = R1*b4/(192*E*ta) = 48.32 mm4
= 0.0048 cm4
Page 28 of 40
Jx = Jy = 13.7 cm4

Jmin = R2*b4/(192*E*ta) = 515.46 mm4
= 0.0515 cm4
Jx = Jy = 13.7 cm4


Mmax = 0.0641*Pd*b*Hy2 = 0.05 kNm
= 0.48 cm3
Section modulus of used stiffener (Flat bar 65x6):
Z = 4.2 cm3
b b
a
(W)
Width

- Roof area: = 2.625 m2

Ratio, a/b : 1.79
α = 0.1011
β = 0.5662
Required thickness:
Page 29 of 40
Maximum deflection:
Ymax < 1/2 ta
1.7mm < 3mm
b b b b
a
a
idth(W)
a
W
a

Ratio, a/b : 1.19
α = 0.0607
β = 0.3718
Required thickness:
Maximum deflection:
Ymax < 1/2 ta
1.11mm < 4mm
Page 30 of 40
Page 31 of 40
DESIGN CALCULATION SHEET FOR TAG 104F07
Design Calculation For Top Portion Of The Tank
I. Inputs :
1 LENGTH OF RECTANGULAR TANK L 790 mm

2 WIDTH OF RECANGULAR TANK W 790 mm
3 HEIGHT OF RECTANGULAR TANK H 595 mm
4 THICKNESS OF MATERIAL USED t 5 mm
5 CORROSION ALLOWANCE c 0 mm
APPROXIMATE WEIGHT OF STRUCTURE
6 Ws 400 Kg
AND AND NOZZLES
MATERAIL OF CONSTRUCTION OF THE
7 - SA-240 Typ 304L
TANK
8 DENSITY OF THE MATERIAL OF TANK ρc 8000 kg/m3
9 DENSITY OF THE OPERATING LIQUID ρw 1000 kg/m3
10 ELASTIC MODULUS OF THE MATERIAL E 19264.00 kg/mm2
11 YIELD STRESS OF THE MOC Sy 1757.9 kg/cm2
13 ALLOWABLE BENDING STRESS σb 1160.2 kg/cm2
Calculation:
Rectangular tanks are designed for static head of the liquid. No internal or external pressure is
considered. In order to satisfy thickness requireement, external stiffeners are provided so that the
tank plates do not buckle under the stress developed due to no liquid head.
Total Volume of the tank V= L×W×H

371339500 mm3
0.37 m3
Empty weight of the tank with 5 mm thickness We = 275 kg
Weight of the liquid in the tank Wl = V x ρw

371 kg
Total weight of tank with liquid W= We + Wl + Ws
1074 kg
The Analysis of the tank shell will be done in three parts;-

1 Thickness requirement for the top of the tank
2 Thickness requirement for the length of the tank
This thickness analysis would be followed by the check for structural requirement for stiffener.
The structural calculation for the adequacy of the structure for lifting of the tank and for operating
condition with full liquid along with adequacy check for the lifting lug shall conclude the calculations.
1 Thickness requirement for the top/base of tank
As per Roark's formula for stress and strain ,Seventh Edition, Table 11.4, Page 508, Case No.8 For
a rectangular plate with all edges fixed and load distributed uniformly over the entire plate
The base of the tank can be assumed too be a plate with uniform loading.
Total vertical load on the bottom plate Wl = 371 kg

Total area of the bottom plate Ab = LXW
Ab = 624100 mm2
Ab = 0.6241 m2
Hence the load per unit area of the plkate q= Wl/Ab

q= 595 kg/m2
0.000595 kg/mm2
Divide length in 3 parts and width in 2 parts
The maxmium unstiffened length becomes a= L/2

395 mm
The maxmium unstiffened width becomes b= W/2

395 mm
Hence the ratio of length to width a/b = 1.000
Interpolating the value for a/b = 1.143 ß1 = 0.308

ß2 = 0.139
α= 0.014
Hence from this value an as per Roark's equation for stress, as per the case mentioned above,
Maximum bending stress at the centre of long -ß1qb2/t2 -1142982.981 kg/m2

edge =
-114.2982981 kg/cm2
Induced stress at the centre σ= ß2qb2/t2

514676.547 kg/m2
51.5 kg/cm2
Since the induced stress is less then the allowable stress the provided thickness with the stiffener
ring arrangment is accepted.
Maximum deflection of the plate Y= -αqb4/Et3

-0.08 mm
Considering the allowable deflection as a/324 Yall = 1.22 mm
Since the deflection caused is less than the allowable deflection, design is acceptable.
2 Thickness requirement for the length/width of the tank
Since the static pressure increases downwards, more stiffing would be required at the
part of the tank. The static pressure along the length is given the relation.
Where Ps = ρh
h:-height of the element
ρ:-density of liquid
Hence in the case, for a height of 1200mm, the static pressure increses from 0 kg/m 2 at top to 1200
kg/m2 at the bottom of the tank.
Again in the case the length would be divided into 2 parts and height into 2 parts.
Thus,the unstiffened length becomes a= L/2

395.00 mm
b= H/2
297.5 mm
Now for the height, we go as per the following distribution
Bottom Section = 1200 kg/m2
As per Roark's formula for stress and strain 7th edition table 11.4, case 8d
For a rectangular plate fix on all sides with uniformly decreasing load parallel to side plate.
The following value can be tabulated
a/b = 1.33
ß1 = 0.513
ß2 = 0.122
ß3 = 0.082
ß4 = 0.126
ß5 = 0.178
α = 0.011
Maximum bending stress induced at the vertical centre σb = -ß1qb2/t2

Maximum bending stress induced at the horizontal centre σb = -ß5qb2/t3
Section Bottom
-ß1qb2/t2 -108.01 kg/cm2
ß2qb /t
2 2
25.73 kg/cm2
-ß3qb2/t2 -17.33 kg/cm2
ß4qb2/t2 26.64 kg/cm2
-ß5qb /t
2 2
-37.59 kg/cm2
y = αqb /Et
4 3 0.02 mm
L /324 1.22 mm
The Maximum stress generated in the plate σmax = 108.01 kg/cm2

Design allowable stress σb = 1160.2 kg/cm2
Since the induced stress in the plate is less than the allowable, the provided thickness and
stiffening is safe.
Provided plates are safe in deflection check.
Design Calculation For Bottom Portion Of The Tank
I. Inputs :
1 LENGTH OF RECTANGULAR TANK L 790 mm

2 WIDTH OF RECANGULAR TANK W 790 mm
3 HEIGHT OF RECTANGULAR TANK H 370 mm
4 THICKNESS OF MATERIAL USED t 5 mm
5 CORROSION ALLOWANCE c 0 mm
APPROXIMATE WEIGHT OF STRUCTURE
6 Ws 300 Kg
AND AND NOZZLES
MATERAIL OF CONSTRUCTION OF THE
7 - SA-240 Typ 304L
TANK
8 DENSITY OF THE MATERIAL OF TANK ρc 8000 kg/m3
9 DENSITY OF THE OPERATING LIQUID ρw 1000 kg/m3
10 ELASTIC MODULUS OF THE MATERIAL E 19264.00 kg/mm2
11 YIELD STRESS OF THE MOC Sy 1757.9 kg/cm2
13 ALLOWABLE BENDING STRESS σb 1160.2 kg/cm2
Calculation:
Rectangular tanks are designed for static head of the liquid. No internal or external pressure is
considered. In order to satisfy thickness requireement, external stiffeners are provided so that the
tank plates do not buckle under the stress developed due to no liquid head.
Total Volume of the tank V= L×W×H

230917000 mm3
0.23 m3
Empty weight of the tank with 5 mm thickness We = 275 kg
Weight of the liquid in the tank Wl = V x ρw

231 kg
Total weight of tank with liquid W= We + Wl + Ws
833 kg
The Analysis of the tank shell will be done in three parts;-

1 Thickness requirement for the top of the tank
2 Thickness requirement for the length of the tank
This thickness analysis would be followed by the check for structural requirement for stiffener.
The structural calculation for the adequacy of the structure for lifting of the tank and for operating
condition with full liquid along with adequacy check for the lifting lug shall conclude the calculations.
2 Thickness requirement for the length/width of the tank
Since the static pressure increases downwards, more stiffing would be required at the
part of the tank. The static pressure along the length is given the relation.
Where Ps = ρh
h:-height of the element
ρ:-density of liquid
Hence in the case, for a height of 1200mm, the static pressure increses from 0 kg/m 2 at top to 395
kg/m2 at the bottom of the tank.
Again in the case the length would be divided into 2 parts and height into 2 parts.
Thus,the unstiffened length becomes a= L/2

395.00 mm
b= H/2
370 mm
Now for the height, we go as per the following distribution
Bottom Section = 1200 kg/m2
As per Roark's formula for stress and strain 7th edition table 11.4, case 8d
For a rectangular plate fix on all sides with uniformly decreasing load parallel to side plate.
The following value can be tabulated
a/b = 1.07
ß1 = 0.264
ß2 = 0.093
ß3 = 0.076
ß4 = 0.089
ß5 = 0.161
α = 0.008
Maximum bending stress induced at the vertical centre σb = -ß1qb2/t2

Maximum bending stress induced at the horizontal centre σb = -ß5qb2/t3
Section Bottom
-ß1qb2/t2 -53.54 kg/cm2
ß2qb /t
2 2
18.87 kg/cm2
-ß3qb2/t2 -15.32 kg/cm2
ß4qb2/t2 17.96 kg/cm2
-ß5qb /t
2 2
-32.67 kg/cm2
y = αqb /Et
4 3 0.02 mm
L /324 1.22 mm
The Maximum stress generated in the plate σmax = 53.54 kg/cm2

Design allowable stress σb = 1160.2 kg/cm2
Since the induced stress in the plate is less than the allowable, the provided thickness and
stiffening is safe.
Provided plates are safe in deflection check.
WIND LOAD CALCULATION
As per IS-875 Part3
Basic wind speed for the site 44 m/sec

Vb =
158.4 km/hr
Risk Factor k1 = 1.07
Terrain Fctor k2 = 1.05
Topography Factor k3 = 1
Overall height of vessel H= 1470 mm
Design wind speed k1*k2*k3*Vb
Vz =
49.4 m/sec
The Effective Wind Pressure 0.6 x Vz2

Pz =
1466.23 N/m2
The area exposed to the wind along length/width Al = L×H

1.176 m2
Total wind force acting on along length Fl = Al * Pz

1724.29 N `
Total wind force acting on along width Fw = Aw * Pz

689.20 N
Hence the maximum of the wind load Pw = Fl

1724.29 N
wind moment Mw = 258.4 kg-m

SEISMIC LOAD CALCULATION
As per 1893 part 4,2005
Total weight of the tank full of liquid W= 1074 kg

Seismic zone as specified by the client Z= III
Zone Factor as per Annex. A in accordance

Z= 0.16
to Table 2 of IS 1893 Part I
Spectral acceleration coefficient as in Sa/g = 2.5
Annex. B : (Max)
Importance factor as per Table 2 of IS 1893 I= 1.5
Response reduction factor as per table 3 of
R= 3
IS 1893
Hence the horizontal seismic coefficient Ah = Z/2 × Sa/g

R/I
Ah = 0.10
The total seismic force acting on the vessel Fs = W × Ah

107.38 kg
Thus the maximum of wind and seismic Fh = max(Pw,Fs)

175.77 kg
CG from the bottom of vessel = 870 mm
Fh × (CG distance from bottom/

The vertical effect of wind/ seismic force F =
distance between support)
= 193.6 kg
= 1898.9 N
ANCHOR CHAIR CALCULATION
Anchor Gusset
(Pressure Vessel Book, By Bednar)
No. Of Gusset N= 2
Load On Each Gusset f= 949.45 N
Height Of the Gusset h= 400 mm
Width Of The Gusset d= 350 mm
Distance Between Gusset b= 175 mm
Gusset Angle α= 51 degree
Dimesion a of base plate a= 235 mm
Force bearing width of base plate 100 mm (Client to confirm)
MOC of Gusset IS 2062 Gr. B

Yield Stress
Allowable compressive stress
Yield Stress Sy = 240 MPa

Allowanle Compressive Strength = 0.45 x
Sa = 108 MPa
Sy
MOC of Base plate IS 2062 Gr. B
240 MPa
Yield Stress Fy =
34809.12 Psi
Compressive Strength of the structure 10 MPa

fc =
(Client To Confirm) 1450.38 Psi
Provided Bottom Plate Thickness t= 16 mm

Corroded Bottom Plate Thickness tc = 16 mm
Required Gusset Thickness = f(3d-b) / (Sa*b^2 × sina^2)

0.56 mm
Hence the Provided thickness is Sufficient.
Since the base plate has to accommodate one or more anchor bolt therefore we are analyzing the
base plate as a uniformly loaded rectangular plate with one edge free and three supported.
when b/d = 0.5

Therefore ß = 0.12 (From Roark's formula table 11.4 case no. 7d)
Uniform load F/db

q=
0.081 N/mm2
Max. stress to base plate (S) : = ßqb2/tc2

4.64 N/mm2
Which is less than allowable compressive stress 108 N/mm 2

Therefore the provided base plate is safe
dgswuf

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EQUIPMENT : RECTANGULAR TANK FOR DIRECT COOILNG WATER 1

P.O. NO. : 4608183-000/7.12.050/I06

CUSTOMER : AIR LIQUIDE GODREJ

RECTANGULAR TANK FOR DIRECT

JOB NO. : V-505

MFR'S SERIAL NO. : 001345

MECHANICAL DESIGN CALCULATIONS

Tag No.: 105F06

DOCUMENT NO. : OMPL-DC-204

REVISION NO. OF THIS SHEET INDICATES REVISION NO. OF ENTIRE DOCUMENT

1 30-Apr-15 ISSUE FOR APPROVAL SNS CP

REV. DATE CONTENT CHKD APPD

RECTANGULAR TANK CALCULATION SHEET FOR TAG 104F04

- Code Design : API 650 & Roark's Formulas

- Corrosion Allowance C.A : 0 mm

Vertical length without reinforced a: 500 mm

Required thickness (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

II.1.2 Top Edge Stiffener

Ref: Formula No.-12 & 14 of Ch. 13 -Design Of Rectangular Tank

R1 = 0.03*Pd*a = 0.32 kN/m

R2 = 0.32*Pd*a = 3.40 kN/m

II.1.3 Horizontal Stiffener

Maximum bending moment at Hy = 0.5774*amax = 288.70 mm

II.2 Side Wall Plate Calculation (Height x Width)

Width (W) Stiffeners

Vertical length without reinforced a: 750 mm

Required thickness (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

II.2.2 Top Edge Stiffener

Ref: Formula No.-12 & 14 of Ch. 13 -Design Of Rectangular Tank

R1 = 0.03*Pd*a = 0.48 kN/m

R2 = 0.32*Pd*a = 5.11 kN/m

II.2.4 Vertical Stiffener

Maximum bending moment:(Ref: Formula No.-16 of Ch. 13 -Design Of Rectangular Tank )

II.3 Roof Plate Calculation

Length (L) Stiffeners

Loads on roof plate:

Distance without reinforced in width a: 700 mm

Required thickness: (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

Distance without reinforced in width a: 700.000 mm

RECTANGULAR TANK CALCULATION SHEET

- Code Design : API 650 & Roark's Formulas

Vertical length without reinforced a: 600 mm

II.1.2 Top Edge Stiffener

R2 = 0.32*Pd*a = 3.22 kN/m

Moment inertia required:

II.1.3 Horizontal Stiffener

Maximum bending moment:

II.2 Side Wall Plate Calculation (Height x Width)

Width (W) Stiffeners

Vertical length without reinforced a: 600 mm

II.2.2 Top Edge Stiffener

R2 = 0.32*Pd*a = 3.22 kN/m

Moment inertia required:

II.2.3 Horizontal Stiffener

II.2.4 Vertical Stiffener

Maximum bending moment:

II.3 Roof Plate Calculation

Length (L) Stiffeners

R1 = 0.03Pda = 0.32 kN/m

R2 = 0.32Pda = 3.40 kN/m

R1 = 0.03Pda = 0.48 kN/m

R2 = 0.32Pda = 5.11 kN/m

R2 = 0.32Pda = 3.22 kN/m

R2 = 0.32Pda = 3.22 kN/m

R2 = 0.32Pda = 5.25 kN/m

R2 = 0.32Pda = 5.25 kN/m

R2 = 0.32Pda = 3.94 kN/m

R2 = 0.32Pda = 3.94 kN/m