PV Elite Result
PV Elite Result
PV Elite Result
A. Reference Codes:
B. Design Data:
C. Material of Construction:
Shell / Dished Head : SA 516 Gr.70N
Nozzle Neck (Forged) : SA 105N
Nozzle Neck (Seamless Pipe) : SA 106 Gr. B
Flanges : SA 105N
Title Page 4
The above Allowable Stress Values are calculated from ASME Section II-Part-D with the below
conversion factor and found conservative. Hence, the above stress values are acceptable and used
in this calculation.
Hence, the provided manholes are compliance with the UG-46 minimum requirements.
Title Page 5
DESIGN CALCULATION
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Detail ID K1A
Dist. from "FROM" Node / Offset dist 13805. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 290.98499
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
;<&RRUGLQDWH&DOFXODWLRQV
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
10| 20| 50.0000 | 0.00000 | 50.0000 | 0.00000 |
20| 30| 14950.0 | 0.00000 | 14900.0 | 0.00000 |
30| 40| 15000.0 | 0.00000 | 50.0000 | 0.00000 |
(OHPHQW7KLFNQHVV3UHVVXUH'LDPHWHUDQG$OORZDEOH6WUHVV
(OHPHQW5HTXLUHG7KLFNQHVVDQG0$:3
,QWHUQDO3UHVVXUH&DOFXODWLRQ5HVXOWV
$60(&RGH6HFWLRQ9,,,'LYLVLRQ$
(OOLSWLFDO+HDG)URP7R6$8&6&UY'DW&
7KLFNQHVV'XHWR,QWHUQDO3UHVVXUH>WU@
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (4534.336*3506.0000*0.998)/(2*137892.00*1.00-0.2*4534.336)
= 57.7029 + 3.0000 = 60.7029 mm
0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRIN3D
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*58.5000)/(0.998*3506.0000+0.2*58.5000)
= 4596.766 - 34.337 = 4562.430 kPa
0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*61.5000)/(1.000*3499.9998+0.2*61.5000)
= 4828.949 kPa
$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4534.336*(0.998*3506.0000+0.2*58.5000))/(2*1.00*58.5000)
= 136019.250 kPa
&\OLQGULFDO6KHOO)URP7R6$8&6&UY'DW&
7KLFNQHVV'XHWR,QWHUQDO3UHVVXUH>WU@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.336*1753.0000)/(137892.00*1.00-0.6*4534.336)
= 58.8045 + 3.0000 = 61.8045 mm
0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRIN3D
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137892.00*1.00*62.0000)/(1753.0000+0.6*62.0000)
= 4775.614 - 34.337 = 4741.277 kPa
0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137892.00*1.00*65.0000)/(1749.9999+0.6*65.0000)
= 5010.050 kPa
$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(R+0.6*t))/(E*t)
= (4534.336*(1753.0000+0.6*62.0000))/(1.00*62.0000)
= 130925.312 kPa
(OOLSWLFDO+HDG)URP7R6$8&6&UY'DW&
7KLFNQHVV'XHWR,QWHUQDO3UHVVXUH>WU@
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (4534.336*3506.0000*0.998)/(2*137892.00*1.00-0.2*4534.336)
= 57.7029 + 3.0000 = 60.7029 mm
0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRIN3D
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*58.5000)/(0.998*3506.0000+0.2*58.5000)
= 4596.766 - 34.337 = 4562.430 kPa
0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*61.5000)/(1.000*3499.9998+0.2*61.5000)
= 4828.949 kPa
$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 21
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Internal Pressure Calculations : Step: 3 2:26p Nov 7,2009
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4534.336*(0.998*3506.0000+0.2*58.5000))/(2*1.00*58.5000)
= 136019.250 kPa
0LQLPXP0HWDO'HVLJQ7HPSHUDWXUH5HVXOWV
+\GURVWDWLF7HVW3UHVVXUH5HVXOWV
+RUL]RQWDO7HVWSHUIRUPHGSHU8*E1RWH
6WUHVVHVRQ(OHPHQWVGXHWR+\GURVWDWLF7HVW3UHVVXUH
([WHUQDO3UHVVXUH&DOFXODWLRQ5HVXOWV
$60(&RGH6HFWLRQ9,,,'LYLVLRQ$
5HTXLUHG7KLFNQHVVDVSHU8*DD
As per clause UG-33 (a) (1) of ASME Sec VIII Div.1, minimum required thickness shall be greater of
(a) and (b).
Proposed 2:1 Ellipsoidal heads formed from SA 516 Gr. 70 Plate material.
PD
Min. thickness required, tmin = + CA
2SE − 0.2P
Where, External Pressure = 103.42 kPa
Design Pressure = 1.67 * 103.42 = 172.71 kPa
Static Head Pressure = 34.337 kPa
Total Design Pressure (P) = 172.71 + 34.337 = 207.05 kPa
D = 3500 + 2 * 3 (CA) = 3506 mm
S = 137892 kPa
E = 1.0 (Full Radiography)
207.05 × 3506
Minimum Thickness (t) = +3
2 × 137892 × 1.0 − (0.2 × 207.05)
= 2.63 + 3 = 5.63 mm
Minimum Required Thickness (t) as per UG-33 (a)(1)(a) = 5.63 mm
5HTXLUHG7KLFNQHVVDVSHU8*DE
(OOLSWLFDO+HDG)URPWR([W&KDUW&6DW&
&\OLQGULFDO6KHOO)URPWR([W&KDUW&6DW&
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 23
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
External Pressure Calculations : Step: 4 2:26p Nov 7,2009
5HTXLUHG7KLFNQHVVDVSHU8*DD
As per clause UG-33 (a) (1) of ASME Sec VIII Div.1, minimum required thickness shall be greater of
(a) and (b).
Proposed 2:1 Ellipsoidal heads formed from SA 516 Gr. 70 Plate material.
PD
Min. thickness required, tmin = + CA
2SE − 0.2P
Where, External Pressure = 103.42 kPa
Design Pressure = 1.67 * 103.42 = 172.71 kPa
Static Head Pressure = 34.337 kPa
Total Design Pressure (P) = 172.71 + 34.337 = 207.05 kPa
D = 3500 + 2 * 3 (CA) = 3506 mm
S = 137892 kPa
E = 1.0 (Full Radiography)
207.05 × 3506
Minimum Thickness (t) = +3
2 × 137892 × 1.0 − (0.2 × 207.05)
= 2.63 + 3 = 5.63 mm
Minimum Required Thickness (t) as per UG-33 (a)(1)(a) = 5.63 mm
(OOLSWLFDO+HDG)URPWR([W&KDUW&6DW&
Elastic Modulus from Chart: CS-2 at 149 C : 0.19994E+09 kPa
Results for Maximum Allowable External Pressure (MAEP):
Tca OD D/t Factor A B
58.500 3623.00 61.93 0.0022426 106249.29
EMAP = B/(K0*D/t) = 0.1E+06/(0.9000 *61.9316 ) = 1906.2117 kPa
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Weight Summary
1RWH7KH&RUURGHG:HLJKWDQGWKLFNQHVVDUHXVHGLQWKH+RUL]RQWDO
9HVVHO$QDO\VLV2SH&DVHDQG(DUWKTXDNH/RDG&DOFXODWLRQV
2XWVLGH6XUIDFH$UHDVRI(OHPHQWV
| | Surface |
From| To | Area |
| | mm² |
10| 20| 15.01E+06 |
20| 30| 169.9E+06 |
30| 40| 15.01E+06 |
-------------------------------
Total 199948768.000 mm²
1R]]OH)ODQJH0$:35HVXOWV
:LQG$QDO\VLV5HVXOWV
:LQG/RDG5HVXOWVSHU$6&(
Note: Per Section 1609 of IBC 2003/06 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
6DPSOH&DOFXODWLRQIRUWKH)LUVW(OHPHQW
7KH$6&(FRGHSHUIRUPVDOOFDOFXODWLRQVLQ,PSHULDO8QLWV
RQO\7KHZLQGSUHVVXUHLVWKHUHIRUHFRPSXWHGLQWKHVHXQLWV
9DOXHRI>$OSKD@DQG>=J@
Exposure Category = 3 (C) thus from Table C6-2:
Alpha = 9.500 : Zg = 274320.000 mm
(IIHFWLYH+HLJKW>]@
= Centroid Hgt. + Vessel Base Elevation
= 2050.000 + 10000.000 = 12050.000 mm
= 39.534 ft. Imperial Units
&RPSXWH>.]@
Because z (39.534 ft.) > 15 ft.
= 2.01 * ( z / Zg ) 2 / Alpha
= 2.01 * ( 39.534 / 900.000 )2 / 9.500
= 1.041
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:LQG/RDGVRQ0DVVHV(TXLSPHQW3LSLQJ
:LQG/RDG&DOFXODWLRQ
6KRS)LHOG,QVWDOODWLRQ2SWLRQV
+RUL]RQWDO9HVVHO$QDO\VLV6WUHVVHVIRUWKH/HIW6DGGOH
Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.
,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF
)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV
= 1-(1-600.00/15000.00+(1753.000²-875.000²)/(2*600.00*15000.00))/
(1+(4*72.92)/(2*15000.00))
= -0.0097
%HQGLQJ0RPHQWRYHUWKH6DGGOH>0@
= Q * a( MFract1 )
= 2018459 * 600.000 ( -0.0097 )
= -11702.47 N-m
0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 2018459 * 15000.001 /4 * 0.7869
= 5958371.50 N-m
/RQJLWXGLQDO%HQGLQJDW0LGVSDQ
= ( 0.25 * Q * L * K.2 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 2018459 * 15000.00 * 0.7869 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= 9950.80 kPa
,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.010 * 4 * 600.000 / 15000.001
= -0.0145
/RQJLWXGLQDO%HQGLQJDW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 2018459 * 15000.00 * -0.0145 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= -183.32 kPa
7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 2018459 / ( 1753.0000 * 62.0000 )
= 16341.55 kPa
7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 2018459 / ( 1753.00 * ( 58.5000 - 0.0000 )
= 17319.25 kPa
&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -2018459 /( 4 * 62.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 2018459 * 0.0110 / ( 2 * 3843.9998 )
= -18659.64 kPa
Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)
&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -2018459 /( 4 * 87.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 2018459 * 0.0130 / ( 2 * 4469.0000 )
= -15930.70 kPa
Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011
$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 2018459 /( 1753.0000 * 58.5000 )
= 7894.03 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 2018459 *( 0.7603 /( 87.0000 * 400.000 ) ) )
= -44097.44 kPa
5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH
Baseplate Length Bplen 2300.0000 mm
Baseplate Thickness Bpthk 40.0000 mm
Baseplate Width Bpwid 300.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 6
Rib Thickness Ribtk 25.0000 mm
Web Thickness Webtk 30.0000 mm
Web Location Webloc Center
0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ
Y A AY Ay² Io
Shell 31. 56686. 1757273. 54475408. 18158470.
Wearplate 74. 10000. 745000. 55502452. 520833.
Web 154. 3990. 612465. 94013288. 5881586.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 499. 82676. 5994738. 895190400. 26160886.
&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV
&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0
&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 34
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009
,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV
%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV
%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 613560 / (172365.00 * 6.00 )
= 593.2925 mm²
%ROW$UHDGXHWR7UDQVYHUVH/RDG
0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 248098.80 + 0.00
= 508808.75 N-m
(FFHQWULFLW\H
= Rmom / QO
= 508808 / 1546419
= 328.89 mm < Bplen/6 --> No Uplift in Transverse direction
%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)
5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 593.2925 , 0.0000 ]
= 593.2925 mm²
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 35
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009
=LFN$QDO\VLV6WUHVVHVIRUWKH5LJKW6DGGOH
Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.
,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF
)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV
= 1-(1-600.00/15000.00+(1753.000²-875.000²)/(2*600.00*15000.00))/
(1+(4*72.92)/(2*15000.00))
= -0.0097
%HQGLQJ0RPHQWRYHUWKH6DGGOH>0@
= Q * a( MFract1 )
= 1584284 * 600.000 ( -0.0097 )
= -9185.25 N-m
0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 1584284 * 15000.001 /4 * 0.7869
= 4676712.50 N-m
/RQJLWXGLQDO%HQGLQJDW0LGVSDQ
= ( 0.25 * Q * L * K.2 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1584284 * 15000.00 * 0.7869 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= 7810.36 kPa
,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.010 * 4 * 600.000 / 15000.001
= -0.0145
/RQJLWXGLQDO%HQGLQJDW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1584284 * 15000.00 * -0.0145 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= -143.89 kPa
7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 1584284 / ( 1753.0000 * 62.0000 )
= 12826.45 kPa
7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 1584284 / ( 1753.00 * ( 58.5000 - 0.0000 )
= 13593.84 kPa
&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -1584284 /( 4 * 62.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 1584284 * 0.0110 / ( 2 * 3843.9998 )
= -14645.91 kPa
Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)
&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -1584284 /( 4 * 87.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 1584284 * 0.0130 / ( 2 * 4469.0000 )
= -12503.97 kPa
Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011
$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 1584284 /( 1753.0000 * 58.5000 )
= 6196.01 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 1584284 *( 0.7603 /( 87.0000 * 400.000 ) ) )
= -34611.98 kPa
5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH
0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ
Y A AY Ay² Io
Shell 31. 56686. 1757273. 54475408. 18158470.
Wearplate 74. 10000. 745000. 55502452. 520833.
Web 154. 3990. 612465. 94013288. 5881586.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 499. 82676. 5994738. 895190400. 26160886.
&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV
&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0
&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
Rib 137.3 6115.0 839589.4 0.0 43137992.0
Web 137.3 13647.6 1873815.5 0.0 1023569.1
Values 137.3 19762.6 2713404.8 0.0 44161564.0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 39
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009
,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV
%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV
%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 613560 / (172365.00 * 6.00 )
= 593.2925 mm²
%ROW$UHDGXHWR7UDQVYHUVH/RDG
0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 248098.80 + 0.00
= 508808.75 N-m
(FFHQWULFLW\H
= Rmom / QO
= 508808 / 1435210
= 354.37 mm < Bplen/6 --> No Uplift in Transverse direction
%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)
5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 593.2925 , 0.0000 ]
= 593.2925 mm²
+RUL]RQWDO9HVVHO$QDO\VLV6WUHVVHVIRUWKH/HIW6DGGOH
Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.
,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF
)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV
%HQGLQJ0RPHQWRYHUWKH6DGGOH>0@
= Q * a( MFract1 )
= 1573177 * 600.000 ( -0.0091 )
= -8609.34 N-m
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 41
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009
0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 1573177 * 15000.001 /4 * 0.7868
= 4643415.00 N-m
/RQJLWXGLQDO%HQGLQJDW0LGVSDQ
= ( 0.25 * Q * L * K.2 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1573177 * 15000.00 * 0.7868 ) /
( 3.141 * 1749.9999 * 1749.9999 * ( 65.0000 - 0.0000 )))
= 7422.22 kPa
,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.009 * 4 * 600.000 / 15000.001
= -0.0137
/RQJLWXGLQDO%HQGLQJDW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1573177 * 15000.00 * -0.0137 ) /
( 3.141 * 1749.9999 * 1749.9999 * ( 65.0000 - 0.0000 )))
= -129.08 kPa
7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 1573177 / ( 1749.9999 * 65.0000 )
= 12169.52 kPa
7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 1573177 / ( 1750.00 * ( 61.5000 - 0.0000 )
= 12862.09 kPa
&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -1573177 /( 4 * 65.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1573177 * 0.0106 / ( 2 * 4224.9995 )
= -13244.77 kPa
Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)
&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -1573177 /( 4 * 90.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1573177 * 0.0130 / ( 2 * 4849.9995 )
= -11615.05 kPa
Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011
$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 1573177 /( 1749.9999 * 61.5000 )
= 5862.48 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 1573177 *( 0.7603 /( 90.0000 * 400.000 ) ) )
= -33223.69 kPa
5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH
Baseplate Length Bplen 2300.0000 mm
Baseplate Thickness Bpthk 40.0000 mm
Baseplate Width Bpwid 300.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 6
Rib Thickness Ribtk 25.0000 mm
Web Thickness Webtk 30.0000 mm
Web Location Webloc Center
0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ
Y A AY Ay² Io
Shell 32. 60199. 1956468. 63585148. 21195048.
Wearplate 78. 10000. 775000. 60062440. 520833.
Web 155. 3900. 604500. 93697400. 5492494.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 505. 86099. 6215968. 908544256. 28808376.
&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV
&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0
&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
Rib 137.3 6115.0 839589.4 0.0 43137992.0
Web 137.3 13647.6 1873815.5 0.0 1023569.1
Values 137.3 19762.6 2713404.8 0.0 44161564.0
,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV
%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV
%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 5260.10 / (172365.00 * 6.00 )
= 5.0863 mm²
%ROW$UHDGXHWR7UDQVYHUVH/RDG
0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 7397.82 + 0.00
= 15171.68 N-m
(FFHQWULFLW\H
= Rmom / QO
= 15171.68 / 1571222
= 9.65 mm < Bplen/6 --> No Uplift in Transverse direction
%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)
5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 5.0863 , 0.0000 ]
= 5.0863 mm²
=LFN$QDO\VLV6WUHVVHVIRUWKH5LJKW6DGGOH
Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.
,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF
)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV
%HQGLQJ0RPHQWRYHUWKH6DGGOH>0@
= Q * a( MFract1 )
= 1461968 * 600.000 ( -0.0091 )
= -8000.74 N-m
0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 1461968 * 15000.001 /4 * 0.7868
= 4315168.50 N-m
/RQJLWXGLQDO%HQGLQJDW0LGVSDQ
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 46
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009
,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.009 * 4 * 600.000 / 15000.001
= -0.0137
/RQJLWXGLQDO%HQGLQJDW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1461968 * 15000.00 * -0.0137 ) /
( 3.141 * 1749.9999 * 1749.9999 * ( 65.0000 - 0.0000 )))
= -119.96 kPa
7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 1461968 / ( 1749.9999 * 65.0000 )
= 11309.24 kPa
7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 1461968 / ( 1750.00 * ( 61.5000 - 0.0000 )
= 11952.86 kPa
&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -1461968 /( 4 * 65.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1461968 * 0.0106 / ( 2 * 4224.9995 )
= -12308.49 kPa
Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)
&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -1461968 /( 4 * 90.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1461968 * 0.0130 / ( 2 * 4849.9995 )
= -10793.98 kPa
Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 47
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009
$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 1461968 /( 1749.9999 * 61.5000 )
= 5448.06 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 1461968 *( 0.7603 /( 90.0000 * 400.000 ) ) )
= -30875.08 kPa
5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH
0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ
Y A AY Ay² Io
Shell 32. 60199. 1956468. 63585148. 21195048.
Wearplate 78. 10000. 775000. 60062440. 520833.
Web 155. 3900. 604500. 93697400. 5492494.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 505. 86099. 6215968. 908544256. 28808376.
&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV
&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0
&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
Rib 137.3 6115.0 839589.4 0.0 43137992.0
Web 137.3 13647.6 1873815.5 0.0 1023569.1
Values 137.3 19762.6 2713404.8 0.0 44161564.0
,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV
%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV
%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 5260.10 / (172365.00 * 6.00 )
= 5.0863 mm²
%ROW$UHDGXHWR7UDQVYHUVH/RDG
0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 7397.82 + 0.00
= 15171.68 N-m
(FFHQWULFLW\H
= Rmom / QO
= 15171.68 / 1460013
= 10.39 mm < Bplen/6 --> No Uplift in Transverse direction
%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)
5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 5.0863 , 0.0000 ]
= 5.0863 mm²
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 51
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (4525.98*0.899*3505.9998)/(2 *137892.00*1.00-0.2*4525.98)
= 51.8700 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4525.98*36.32)/(137892*1.00-0.6*4525.98)
= 1.2161 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 52
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009
= (75.8166*51.8700+2*(30.0000-3.0000)*51.8700*(1-1.0000))
= 3932.602 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (3932.6016 - 1133.7367 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 61.5000 - 3.0000 ) - 51.8700 ) ) * 137892
= 435297.72 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 132.1780 * 16.0000 * 0.49 * 137892
= 224451. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 51.9986 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 425727. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 132.1780 * ( 61.5000 - 3.0000 ) * 0.74 * 137892
= 1239350. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 650178 N , must exceed W = 435297 N or W1 = 515265 N
Path 2-2 = 1463801 N , must exceed W = 435297 N or W2 = 950854 N
Path 3-3 = 1463801 N , must exceed W = 435297 N or W3 = 2055147 N
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (4525.98*0.899*3505.9998)/(2 *137892.00*1.00-0.2*4525.98)
= 51.8700 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4525.98*36.32)/(137892*1.00-0.6*4525.98)
= 1.2161 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 54
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (72.6400*51.8700+2*(30.0000-3.0000)*51.8700*(1-1.0000))
= 3767.834 mm²
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (3767.8342 - 1133.7368 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 61.5000 - 3.0000 ) - 51.8700 ) ) * 137892
= 412578.22 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 61.5000 - 3.0000 ) * 0.74 * 137892
= 1187424. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 412578 N or W1 = 515265 N
Path 2-2 = 1402471 N , must exceed W = 412578 N or W2 = 950854 N
Path 3-3 = 1402471 N , must exceed W = 412578 N or W3 = 2055147 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear (VC) V2 8000.0 N
Longitudinal Shear (VL) V1 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 57
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009
'LPHQVLRQOHVV/RDGVIRU6SKHULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 3 0.15708 (A,B,C,D)
M(x) / P SP 3 0.12424 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 3 0.49180 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 3 0.44703 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 3 0.49180 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 3 0.44703 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Memb. P | -367 -367 -367 -367 -367 -367 -367 -367
Rad. Bend. P | -1742 1742 -1742 1742 -1742 1742 -1742 1742
Rad. Memb. MC | 0 0 0 0 -2663 -2663 2663 2663
Rad. Bend. MC | 0 0 0 0 -14526 14526 14526 -14526
Rad. Memb. ML | -2663 -2663 2663 2663 0 0 0 0
Rad. Bend. ML | -14526 14526 14526 -14526 0 0 0 0
|
Tot. Rad. Str.| -19299 13238 15079 -10487 -19299 13238 15079 -10487
------------------------------------------------------------------------
Tang. Memb. P | -521 -521 -521 -521 -521 -521 -521 -521
Tang. Bend. P | -2008 2008 -2008 2008 -2008 2008 -2008 2008
Tang. Memb. MC | 0 0 0 0 -482 -482 482 482
Tang. Bend. MC | 0 0 0 0 -27288 27288 27288 -27288
Tang. Memb. ML | -482 -482 482 482 0 0 0 0
Tang. Bend. ML | -27288 27288 27288 -27288 0 0 0 0
|
Tot. Tang. Str.| -30301 28292 25241 -25318 -30301 28292 25241 -25318
------------------------------------------------------------------------
Shear VC | 687 687 -687 -687 0 0 0 0
Shear VL | 0 0 0 0 -687 -687 687 687
Shear MT | 5426 5426 5426 5426 5426 5426 5426 5426
|
Tot. Shear| 6113 6113 4738 4738 4738 4738 6113 6113
------------------------------------------------------------------------
Str. Int. | 33024 30462 27108 26703 32061 29660 28110 27514
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 58
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 121997 121997 121997 121997 121997 121997 121997 121997
Rad. Pl (SUS) | -3030 -3030 2296 2296 -3030 -3030 2296 2296
Rad. Q (SUS) | -16268 16268 12783 -12783 -16268 16268 12783 -12783
------------------------------------------------------------------------
Long. Pm (SUS) | 121997 121997 121997 121997 121997 121997 121997 121997
Long. Pl (SUS) | -1004 -1004 -38 -38 -1004 -1004 -38 -38
Long. Q (SUS) | -29297 29297 25280 -25280 -29297 29297 25280 -25280
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 687 687 -687 -687 -687 -687 687 687
Shear Q (SUS) | 5426 5426 5426 5426 5426 5426 5426 5426
------------------------------------------------------------------------
Pm (SUS) | 121997 121997 121997 121997 121997 121997 121997 121997
------------------------------------------------------------------------
Pm+Pl (SUS) | 121204 121204 124480 124480 121204 121204 124480 124480
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 105420 152459 149106 112894 104457 151657 150107 113705
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 121997 137892 | Passed
Pm+Pl (SUS) | 124480 206838 | Passed
Pm+Pl+Q (TOTAL)| 152459 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 60
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*241.91)/(137892*1.00-0.6*4500.00)
= 8.0522 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (483.8200*58.3503+2*(75.0000-3.0000)*58.3503*(1-1.0000))
= 28231.064 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (28231.0645 - 1765.7767 + 2 * ( 75.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
= 3721720.25 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 627.8200 * 30.0000 * 0.49 * 137892
= 1998940. N
6KHDU,QZDUG1R]]OH:HOG>6LQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 627.8200 * 25.7573 * 0.49 * 137892
= 1716244. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 277.9100 ) * ( 75.0000 - 3.0000 ) * 0.7 * 137892
= 6067530. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 627.8200 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 6238868. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 8066470 N , must exceed W = 3721720 N or W1 = 1917219 N
Path 2-2 = 9954052 N , must exceed W = 3721720 N or W2 = 4990396 N
Path 3-3 = 9954052 N , must exceed W = 3721720 N or W3 = 4990396 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 200000.0 N
Circumferential Shear VC 250000.0 N
Longitudinal Shear VL 40000.0 N
Circumferential Moment MC 380000.0 N-m
Longitudinal Moment ML 40000.0 N-m
Torsional Moment MT 120000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 64
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.154 4C 4.624 (A,B)
N(PHI) / ( P/Rm ) 0.154 3C 3.648 (C,D)
M(PHI) / ( P ) 0.154 2C1 0.065 (A,B)
M(PHI) / ( P ) 0.154 1C 0.097 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.154 3A 1.040 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.154 1A 0.090 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.154 3B 3.169 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.154 1B 0.038 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -8361 -8361 -8361 -8361 -6596 -6596 -6596 -6596
Circ. Bend. P | -20174 20174 -20174 20174 -30291 30291 -30291 30291
Circ. Memb. MC | 0 0 0 0 -13001 -13001 13001 13001
Circ. Bend. MC | 0 0 0 0-194955 194955 194955-194955
Circ. Memb. ML | -4170 -4170 4170 4170 0 0 0 0
Circ. Bend. ML | -8719 8719 8719 -8719 0 0 0 0
|
Tot. Circ. Str.| -41426 16362 -15646 7263-244844 205649 171069-158258
------------------------------------------------------------------------
Long. Memb. P | -6596 -6596 -6596 -6596 -8361 -8361 -8361 -8361
Long. Bend. P | -31807 31807 -31807 31807 -20208 20208 -20208 20208
Long. Memb. MC | 0 0 0 0 -20547 -20547 20547 20547
Long. Bend. MC | 0 0 0 0-101587 101587 101587-101587
Long. Memb. ML | -1334 -1334 1334 1334 0 0 0 0
Long. Bend. ML | -14014 14014 14014 -14014 0 0 0 0
|
Tot. Long. Str.| -53752 37890 -23054 12531-150705 92887 93564 -69193
------------------------------------------------------------------------
Shear VC | 4088 4088 -4088 -4088 0 0 0 0
Shear VL | 0 0 0 0 -654 -654 654 654
Shear MT | 3124 3124 3124 3124 3124 3124 3124 3124
|
Tot. Shear| 7213 7213 -963 -963 2470 2470 3779 3779
------------------------------------------------------------------------
Str. Int. | 57077 40084 23177 12702 244909 205703 171253 158418
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 65
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -12532 -12532 -4191 -4191 -19597 -19597 6405 6405
Circ. Q (SUS) | -28894 28894 -11455 11455-225246 225246 164664-164664
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -7931 -7931 -5261 -5261 -28909 -28909 12185 12185
Long. Q (SUS) | -45821 45821 -17792 17792-121796 121796 81378 -81378
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 4088 4088 -4088 -4088 -654 -654 654 654
Shear Q (SUS) | 3124 3124 3124 3124 3124 3124 3124 3124
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 112778 117257 121093 125576 105431 109930 131436 135935
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 84285 147002 109389 136802 120013 335206 296194 29365
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 135935 206838 | Passed
Pm+Pl+Q (TOTAL)| 335206 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 67
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*36.32)/(137892*1.00-0.6*4500.00)
= 1.2089 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 68
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009
= (72.6400*58.3503+2*(30.0000-3.0000)*58.3503*(1-1.0000))
= 4238.569 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4238.5693 - 649.6388 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 69
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009
= 522046.62 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 522046 N or W1 = 515397 N
Path 2-2 = 1473513 N , must exceed W = 522046 N or W2 = 977047 N
Path 3-3 = 1473513 N , must exceed W = 522046 N or W3 = 4990396 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 72
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009
Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 123792 128292 125456 129955 124413 128913 124820 129319
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 107309 145808 137611 118414 98088 155860 145798 109359
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129955 206838 | Passed
Pm+Pl+Q (TOTAL)| 155860 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 74
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*76.18)/(137892*1.00-0.6*4534.31)
= 2.5554 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (152.3600*58.8041+2*(52.0000-3.0000)*58.8041*(1-1.0000))
= 8959.400 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 76
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 250.3600 * 20.0000 * 0.49 * 137892
= 531420. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 100.6800 ) * ( 52.0000 - 3.0000 ) * 0.7 * 137892
= 1495941. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 250.3600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 2487916. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 2027361 N , must exceed W = 1211441 N or W1 = 1216843 N
Path 2-2 = 3019335 N , must exceed W = 1211441 N or W2 = 2054652 N
Path 3-3 = 3019335 N , must exceed W = 1211441 N or W3 = 2054652 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 77
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 12000.0 N
Circumferential Shear VC 12000.0 N
Longitudinal Shear VL 12000.0 N
Circumferential Moment MC 12000.0 N-m
Longitudinal Moment ML 12000.0 N-m
Torsional Moment MT 12000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.061 4C 5.415 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 5.275 (C,D)
M(PHI) / ( P ) 0.061 2C1 0.147 (A,B)
M(PHI) / ( P ) 0.061 1C 0.185 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.061 3A 0.427 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.061 3B 1.582 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.061 1B 0.057 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -587 -587 -587 -587 -572 -572 -572 -572
Circ. Bend. P | -2758 2758 -2758 2758 -3456 3456 -3456 3456
Circ. Memb. MC | 0 0 0 0 -422 -422 422 422
Circ. Bend. MC | 0 0 0 0 -17660 17660 17660 -17660
Circ. Memb. ML | -1566 -1566 1566 1566 0 0 0 0
Circ. Bend. ML | -9727 9727 9727 -9727 0 0 0 0
|
Tot. Circ. Str.| -14639 10332 7948 -5991 -22112 20122 14054 -14353
------------------------------------------------------------------------
Long. Memb. P | -572 -572 -572 -572 -587 -587 -587 -587
Long. Bend. P | -3533 3533 -3533 3533 -2749 2749 -2749 2749
Long. Memb. MC | 0 0 0 0 -532 -532 532 532
Long. Bend. MC | 0 0 0 0 -10506 10506 10506 -10506
Long. Memb. ML | -417 -417 417 417 0 0 0 0
Long. Bend. ML | -16344 16344 16344 -16344 0 0 0 0
|
Tot. Long. Str.| -20867 18888 12655 -12965 -14375 12135 7702 -7812
------------------------------------------------------------------------
Shear VC | 492 492 -492 -492 0 0 0 0
Shear VL | 0 0 0 0 -492 -492 492 492
Shear MT | 1965 1965 1965 1965 1965 1965 1965 1965
|
Tot. Shear| 2457 2457 1472 1472 1472 1472 2457 2457
------------------------------------------------------------------------
Str. Int. | 21720 19543 13078 13263 22383 20385 14893 15173
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -2153 -2153 978 978 -994 -994 -149 -149
Circ. Q (SUS) | -12485 12485 6969 -6969 -21117 21117 14203 -14203
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -989 -989 -154 -154 -1119 -1119 -55 -55
Long. Q (SUS) | -19878 19878 12810 -12810 -13255 13255 7757 -7757
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 79
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009
Shear Pl (SUS) | 492 492 -492 -492 -492 -492 492 492
Shear Q (SUS) | 1965 1965 1965 1965 1965 1965 1965 1965
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 123826 128360 126958 131492 124985 129519 125830 130364
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 111423 140945 133961 124548 103903 150661 140117 116256
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 131492 206838 | Passed
Pm+Pl+Q (TOTAL)| 150661 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ0)URP
Nozzle Sketch
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 81
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M2 Nozl: 35 2:26p Nov 7,2009
| /
/|
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ0
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4517.15*1752.9999)/(137892*1.00-0.6*4517.15)
= 58.5772 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4517.15*241.91)/(137892*1.00-0.6*4517.15)
= 8.0835 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (483.8200*58.5772+2*(96.0000-3.0000)*58.5772*(1-1.0000))
= 28340.834 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ0
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (28340.8340 - 1656.0067 + 2 * ( 96.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.5772 ) ) * 137892
= 3767309.50 N
= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 26262.1348 + 0.0000 + 900.0000 + 11531.9990 ) * 137892
= 5335467.50 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 669.8200 * 30.0000 * 0.49 * 137892
= 2132665. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 288.4100 ) * ( 96.0000 - 3.0000 ) * 0.7 * 137892
= 8133333. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 669.8200 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 6656237. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 10265998 N , must exceed W = 3767309 N or W1 = 3745340 N
Path 2-2 = 8788902 N , must exceed W = 3767309 N or W2 = 5335467 N
Path 3-3 = 8788902 N , must exceed W = 3767309 N or W3 = 5335467 N
,13879$/8(61R]]OH'HVFULSWLRQ0)URP
Nozzle Sketch
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 85
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M1 Nozl: 36 2:26p Nov 7,2009
| /
/|
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ0
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*293.73)/(137892*1.00-0.6*4500.00)
= 9.7771 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (587.4601*58.3503+2*(120.0000-3.0000)*58.3503*(1-1.0000))
= 34278.496 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ0
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (34278.4961 - 2144.0271 + 2 * ( 120.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
= 4548726.00 N
= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 31995.9199 + 0.0000 + 900.0000 + 14508.0000 ) * 137892
= 6536445.00 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 821.4600 * 30.0000 * 0.49 * 137892
= 2615478. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 352.2300 ) * ( 120.0000 - 3.0000 ) * 0.7 * 137892
= 12496475. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 821.4600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 8163137. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 15111952 N , must exceed W = 4548726 N or W1 = 4535961 N
Path 2-2 = 10778615 N , must exceed W = 4548726 N or W2 = 6536445 N
Path 3-3 = 10778615 N , must exceed W = 4548726 N or W3 = 6536445 N
,13879$/8(61R]]OH'HVFULSWLRQ.)URP
Nozzle Sketch
| |
| |
| |
| |
| |
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__________/|_\|
| |
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MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 89
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K4 Nozl: 37 2:26p Nov 7,2009
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 16.701*(1.0794½-1)/1.0794½
= 0.6257 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.
,QSXW(FKR:5&,WHP'HVFULSWLRQ.
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.008 4C 5.752 (A,B)
N(PHI) / ( P/Rm ) 0.008 3C 5.977 (C,D)
M(PHI) / ( P ) 0.008 2C1 ! 0.269 (A,B)
M(PHI) / ( P ) 0.008 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.018 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.008 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.008 3B ! 0.105 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.008 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -416 -416 -416 -416 -432 -432 -432 -432
Circ. Bend. P | -3364 3364 -3364 3364 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -89 -89 89 89
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 92
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K4 Nozl: 37 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -934 -934 102 102 -521 -521 -342 -342
Circ. Q (SUS) | -57826 57826 51097 -51097 -93124 93124 85969 -85969
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -526 -526 -338 -338 -529 -529 -302 -302
Long. Q (SUS) | -95354 95354 88061 -88061 -57149 57149 50607 -50607
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 2459 2459 -2459 -2459 -2459 -2459 2459 2459
Shear Q (SUS) | 73602 73602 73602 73602 73602 73602 73602 73602
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 124185 128679 125221 129715 124598 129091 124777 129270
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 181847 249316 235549 176489 144741 258454 252167 155373
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129715 206838 | Passed
Pm+Pl+Q (TOTAL)| 258454 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.%)URP
Nozzle Sketch
| |
| |
| |
| |
| |
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__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 94
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8B Nozl: 38 2:26p Nov 7,2009
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.%
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4534.31*30.1625)/(117897*1.00+0.4*4534.31)
= 1.1425 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.%
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
,QSXW(FKR:5&,WHP'HVFULSWLRQ.%
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 97
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8B Nozl: 38 2:26p Nov 7,2009
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124941 129474 126243 130776 125450 129982 125707 130240
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97873 173043 161769 108676 80963 187974 178127 94094
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130776 206838 | Passed
Pm+Pl+Q (TOTAL)| 187974 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 99
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*217.23)/(137892*1.00-0.6*4500.00)
= 7.2307 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (434.4600*58.3503+2*(106.0000-3.0000)*58.3503*(1-1.0000))
= 25350.891 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 101
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (25350.8906 - 1585.6295 + 2 * ( 106.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
= 3380619.25 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 640.4600 * 30.0000 * 0.49 * 137892
= 2039185. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 268.7300 ) * ( 106.0000 - 3.0000 ) * 0.7 * 137892
= 8393221. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 640.4600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 6364476. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 10432406 N , must exceed W = 3380619 N or W1 = 3395640 N
Path 2-2 = 8403661 N , must exceed W = 3380619 N or W2 = 5156749 N
Path 3-3 = 8403661 N , must exceed W = 3380619 N or W3 = 5156749 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 36000.0 N
Circumferential Shear VC 36000.0 N
Longitudinal Shear VL 36000.0 N
Circumferential Moment MC 60000.0 N-m
Longitudinal Moment ML 36000.0 N-m
Torsional Moment MT 60000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.157 4C 4.592 (A,B)
N(PHI) / ( P/Rm ) 0.157 3C 3.591 (C,D)
M(PHI) / ( P ) 0.157 2C1 0.063 (A,B)
M(PHI) / ( P ) 0.157 1C 0.095 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.157 3A 1.051 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.157 1A 0.090 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.157 3B 3.172 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.157 1B 0.038 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -1494 -1494 -1494 -1494 -1168 -1168 -1168 -1168
Circ. Bend. P | -3537 3537 -3537 3537 -5350 5350 -5350 5350
Circ. Memb. MC | 0 0 0 0 -2034 -2034 2034 2034
Circ. Bend. MC | 0 0 0 0 -30036 30036 30036 -30036
Circ. Memb. ML | -3682 -3682 3682 3682 0 0 0 0
Circ. Bend. ML | -7578 7578 7578 -7578 0 0 0 0
|
Tot. Circ. Str.| -16293 5938 6228 -1852 -38590 32183 25551 -23819
------------------------------------------------------------------------
Long. Memb. P | -1168 -1168 -1168 -1168 -1494 -1494 -1494 -1494
Long. Bend. P | -5621 5621 -5621 5621 -3541 3541 -3541 3541
Long. Memb. MC | 0 0 0 0 -3231 -3231 3231 3231
Long. Bend. MC | 0 0 0 0 -15576 15576 15576 -15576
Long. Memb. ML | -1191 -1191 1191 1191 0 0 0 0
Long. Bend. ML | -12176 12176 12176 -12176 0 0 0 0
|
Tot. Long. Str.| -20158 15438 6577 -6532 -23845 14392 13771 -10297
------------------------------------------------------------------------
Shear VC | 577 577 -577 -577 0 0 0 0
Shear VL | 0 0 0 0 -577 -577 577 577
Shear MT | 1501 1501 1501 1501 1501 1501 1501 1501
|
Tot. Shear| 2078 2078 924 924 924 924 2078 2078
------------------------------------------------------------------------
Str. Int. | 21063 15873 7343 6708 38648 32231 25907 24131
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -5177 -5177 2187 2187 -3203 -3203 866 866
Circ. Q (SUS) | -11115 11115 4040 -4040 -35386 35386 24685 -24685
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -2359 -2359 22 22 -4726 -4726 1736 1736
Long. Q (SUS) | -17798 17798 6555 -6555 -19118 19118 12034 -12034
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 577 577 -577 -577 -577 -577 577 577
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 104
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009
Shear Q (SUS) | 1501 1501 1501 1501 1501 1501 1501 1501
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 119851 124350 127216 131715 121824 126324 125894 130394
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108795 135536 131265 127682 86450 161716 150633 105784
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 131715 206838 | Passed
Pm+Pl+Q (TOTAL)| 161716 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 106
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*49.02)/(137892*1.00-0.6*4500.00)
= 1.6317 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 107
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009
= (98.0400*58.3503+2*(35.0000-3.0000)*58.3503*(1-1.0000))
= 5720.667 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (5720.6675 - 686.1353 + 2 * ( 35.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 108
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009
= 726410.69 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 162.0400 * 20.0000 * 0.49 * 137892
= 343950. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 65.0200 ) * ( 35.0000 - 3.0000 ) * 0.7 * 137892
= 630917. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 162.0400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1610248. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 974867 N , must exceed W = 726410 N or W1 = 725145 N
Path 2-2 = 1954198 N , must exceed W = 726410 N or W2 = 1272285 N
Path 3-3 = 1954198 N , must exceed W = 726410 N or W3 = 5156749 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.040 4C 5.549 (A,B)
N(PHI) / ( P/Rm ) 0.040 3C 5.607 (C,D)
M(PHI) / ( P ) 0.040 2C1 0.184 (A,B)
M(PHI) / ( P ) 0.040 1C 0.224 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.040 3A 0.228 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.040 1A 0.104 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.040 3B 0.915 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.040 1B 0.062 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -401 -401 -401 -401 -405 -405 -405 -405
Circ. Bend. P | -2301 2301 -2301 2301 -2799 2799 -2799 2799
Circ. Memb. MC | 0 0 0 0 -232 -232 232 232
Circ. Bend. MC | 0 0 0 0 -18383 18383 18383 -18383
Circ. Memb. ML | -933 -933 933 933 0 0 0 0
Circ. Bend. ML | -10927 10927 10927 -10927 0 0 0 0
|
Tot. Circ. Str.| -14563 11894 9157 -8094 -21821 20544 15411 -15756
------------------------------------------------------------------------
Long. Memb. P | -405 -405 -405 -405 -401 -401 -401 -401
Long. Bend. P | -2869 2869 -2869 2869 -2283 2283 -2283 2283
Long. Memb. MC | 0 0 0 0 -292 -292 292 292
Long. Bend. MC | 0 0 0 0 -11049 11049 11049 -11049
Long. Memb. ML | -232 -232 232 232 0 0 0 0
Long. Bend. ML | -18260 18260 18260 -18260 0 0 0 0
|
Tot. Long. Str.| -21768 20492 15217 -15564 -14026 12639 8656 -8874
------------------------------------------------------------------------
Shear VC | 506 506 -506 -506 0 0 0 0
Shear VL | 0 0 0 0 -506 -506 506 506
Shear MT | 3127 3127 3127 3127 3127 3127 3127 3127
|
Tot. Shear| 3634 3634 2620 2620 2620 2620 3634 3634
------------------------------------------------------------------------
Str. Int. | 23283 21822 16193 16391 22620 21334 16995 17320
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1334 -1334 531 531 -638 -638 -172 -172
Circ. Q (SUS) | -13228 13228 8626 -8626 -21183 21183 15583 -15583
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -637 -637 -173 -173 -693 -693 -109 -109
Long. Q (SUS) | -21130 21130 15390 -15390 -13332 13332 8765 -8765
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 506 506 -506 -506 -506 -506 506 506
Shear Q (SUS) | 3127 3127 3127 3127 3127 3127 3127 3127
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 111
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009
------------------------------------------------------------------------
Pm+Pl (SUS) | 123692 128192 125559 130058 124388 128888 124854 129354
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 110648 141642 134302 121520 103326 150159 140624 113985
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 130058 206838 | Passed
Pm+Pl+Q (TOTAL)| 150159 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 113
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*36.32)/(137892*1.00-0.6*4500.00)
= 1.2089 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 114
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009
= (72.6400*58.3503+2*(30.0000-3.0000)*58.3503*(1-1.0000))
= 4238.569 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4238.5693 - 649.6388 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 115
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009
= 522046.62 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 522046 N or W1 = 515397 N
Path 2-2 = 1473513 N , must exceed W = 522046 N or W2 = 977047 N
Path 3-3 = 1473513 N , must exceed W = 522046 N or W3 = 5156749 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 118
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009
Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 123792 128292 125456 129955 124413 128913 124820 129319
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 107309 145808 137611 118414 98088 155860 145798 109359
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129955 206838 | Passed
Pm+Pl+Q (TOTAL)| 155860 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 120
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N12 Nozl: 42 2:26p Nov 7,2009
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4500.00*30.1625)/(117897*1.00+0.4*4500.00)
= 1.1340 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU1
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 123
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N12 Nozl: 42 2:26p Nov 7,2009
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 123988 128486 125290 129788 124497 128995 124754 129252
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 96951 172134 160884 107714 80079 187013 177206 93182
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129788 206838 | Passed
Pm+Pl+Q (TOTAL)| 187013 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.)URP
Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 125
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K5 Nozl: 43 2:26p Nov 7,2009
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 16.701*(1.0794½-1)/1.0794½
= 0.6257 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.
,QSXW(FKR:5&,WHP'HVFULSWLRQ.
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.008 4C 5.752 (A,B)
N(PHI) / ( P/Rm ) 0.008 3C 5.977 (C,D)
M(PHI) / ( P ) 0.008 2C1 ! 0.269 (A,B)
M(PHI) / ( P ) 0.008 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.018 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.008 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.008 3B ! 0.105 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.008 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -416 -416 -416 -416 -432 -432 -432 -432
Circ. Bend. P | -3364 3364 -3364 3364 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -89 -89 89 89
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 128
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K5 Nozl: 43 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -934 -934 102 102 -521 -521 -342 -342
Circ. Q (SUS) | -57826 57826 51097 -51097 -93124 93124 85969 -85969
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -526 -526 -338 -338 -529 -529 -302 -302
Long. Q (SUS) | -95354 95354 88061 -88061 -57149 57149 50607 -50607
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 2459 2459 -2459 -2459 -2459 -2459 2459 2459
Shear Q (SUS) | 73602 73602 73602 73602 73602 73602 73602 73602
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 124185 128679 125221 129715 124598 129091 124777 129270
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 181847 249316 235549 176489 144741 258454 252167 155373
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129715 206838 | Passed
Pm+Pl+Q (TOTAL)| 258454 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 130
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*36.32)/(137892*1.00-0.6*4534.31)
= 1.2183 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 131
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009
= (72.6400*58.8041+2*(30.0000-3.0000)*58.8041*(1-1.0000))
= 4271.534 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4271.5337 - 568.8613 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 132
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009
= 534351.31 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 534351 N or W1 = 515222 N
Path 2-2 = 1473513 N , must exceed W = 534351 N or W2 = 976872 N
Path 3-3 = 1473513 N , must exceed W = 534351 N or W3 = 5156749 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 135
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009
Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124745 129279 126409 130943 125366 129900 125773 130307
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108259 146790 138561 119400 99038 156846 146748 110341
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130943 206838 | Passed
Pm+Pl+Q (TOTAL)| 156846 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 137
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*36.32)/(137892*1.00-0.6*4534.31)
= 1.2183 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 138
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009
= (72.6400*58.8041+2*(30.0000-3.0000)*58.8041*(1-1.0000))
= 4271.534 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4271.5337 - 568.8613 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 139
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009
= 534351.31 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 534351 N or W1 = 515222 N
Path 2-2 = 1473513 N , must exceed W = 534351 N or W2 = 976872 N
Path 3-3 = 1473513 N , must exceed W = 534351 N or W3 = 5156749 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 142
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009
Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124745 129279 126409 130943 125366 129900 125773 130307
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108259 146790 138561 119400 99038 156846 146748 110341
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130943 206838 | Passed
Pm+Pl+Q (TOTAL)| 156846 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 144
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*36.32)/(137892*1.00-0.6*4534.31)
= 1.2183 mm
Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 145
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009
= (72.6400*58.8041+2*(30.0000-3.0000)*58.8041*(1-1.0000))
= 4271.534 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4271.5337 - 568.8613 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 146
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009
= 534351.31 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 534351 N or W1 = 515222 N
Path 2-2 = 1473513 N , must exceed W = 534351 N or W2 = 976872 N
Path 3-3 = 1473513 N , must exceed W = 534351 N or W3 = 5156749 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 149
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009
Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124745 129279 126409 130943 125366 129900 125773 130307
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108259 146790 138561 119400 99038 156846 146748 110341
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130943 206838 | Passed
Pm+Pl+Q (TOTAL)| 156846 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 151
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*76.18)/(137892*1.00-0.6*4534.31)
= 2.5554 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (152.3600*58.8041+2*(52.0000-3.0000)*58.8041*(1-1.0000))
= 8959.400 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 153
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 250.3600 * 20.0000 * 0.49 * 137892
= 531420. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 100.6800 ) * ( 52.0000 - 3.0000 ) * 0.7 * 137892
= 1495941. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 250.3600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 2487916. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 2027361 N , must exceed W = 1211441 N or W1 = 1216843 N
Path 2-2 = 3019335 N , must exceed W = 1211441 N or W2 = 2054652 N
Path 3-3 = 3019335 N , must exceed W = 1211441 N or W3 = 2054652 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 154
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 12000.0 N
Circumferential Shear VC 12000.0 N
Longitudinal Shear VL 12000.0 N
Circumferential Moment MC 12000.0 N-m
Longitudinal Moment ML 12000.0 N-m
Torsional Moment MT 12000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.061 4C 5.415 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 5.275 (C,D)
M(PHI) / ( P ) 0.061 2C1 0.147 (A,B)
M(PHI) / ( P ) 0.061 1C 0.185 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.061 3A 0.427 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.061 3B 1.582 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.061 1B 0.057 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -587 -587 -587 -587 -572 -572 -572 -572
Circ. Bend. P | -2758 2758 -2758 2758 -3456 3456 -3456 3456
Circ. Memb. MC | 0 0 0 0 -422 -422 422 422
Circ. Bend. MC | 0 0 0 0 -17660 17660 17660 -17660
Circ. Memb. ML | -1566 -1566 1566 1566 0 0 0 0
Circ. Bend. ML | -9727 9727 9727 -9727 0 0 0 0
|
Tot. Circ. Str.| -14639 10332 7948 -5991 -22112 20122 14054 -14353
------------------------------------------------------------------------
Long. Memb. P | -572 -572 -572 -572 -587 -587 -587 -587
Long. Bend. P | -3533 3533 -3533 3533 -2749 2749 -2749 2749
Long. Memb. MC | 0 0 0 0 -532 -532 532 532
Long. Bend. MC | 0 0 0 0 -10506 10506 10506 -10506
Long. Memb. ML | -417 -417 417 417 0 0 0 0
Long. Bend. ML | -16344 16344 16344 -16344 0 0 0 0
|
Tot. Long. Str.| -20867 18888 12655 -12965 -14375 12135 7702 -7812
------------------------------------------------------------------------
Shear VC | 492 492 -492 -492 0 0 0 0
Shear VL | 0 0 0 0 -492 -492 492 492
Shear MT | 1965 1965 1965 1965 1965 1965 1965 1965
|
Tot. Shear| 2457 2457 1472 1472 1472 1472 2457 2457
------------------------------------------------------------------------
Str. Int. | 21720 19543 13078 13263 22383 20385 14893 15173
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -2153 -2153 978 978 -994 -994 -149 -149
Circ. Q (SUS) | -12485 12485 6969 -6969 -21117 21117 14203 -14203
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -989 -989 -154 -154 -1119 -1119 -55 -55
Long. Q (SUS) | -19878 19878 12810 -12810 -13255 13255 7757 -7757
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 156
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009
Shear Pl (SUS) | 492 492 -492 -492 -492 -492 492 492
Shear Q (SUS) | 1965 1965 1965 1965 1965 1965 1965 1965
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 123826 128360 126958 131492 124985 129519 125830 130364
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 111423 140945 133961 124548 103903 150661 140117 116256
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 131492 206838 | Passed
Pm+Pl+Q (TOTAL)| 150661 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.$)URP
Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 158
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009
| |
| |
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
,QSXW(FKR:5&,WHP'HVFULSWLRQ.$
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 162
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62820 62820 62820 62820 62820 62820 62820 62820
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
------------------------------------------------------------------------
Pm+Pl (SUS) | 124606 129126 125908 130428 125115 129635 125372 129892
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97548 172723 161457 108337 80652 187636 177803 93773
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130163 137892 | Passed
Pm+Pl (SUS) | 130428 206838 | Passed
Pm+Pl+Q (TOTAL)| 187636 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.%)URP
12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 164
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm
1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (99.8824*29.3858+2*(8.7376-3.0000)*29.3858*(1-1.0000))
= 2935.121 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
12==/(&$/&8/$7,21'HVFULSWLRQ.%
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 166
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
,QSXW(FKR:5&,WHP'HVFULSWLRQ.%
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 168
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62953 62953 62953 62953 62953 62953 62953 62953
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
------------------------------------------------------------------------
Pm+Pl (SUS) | 124873 129403 126175 130705 125381 129911 125639 130169
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97806 172978 161705 108607 80900 187905 178060 94029
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130439 137892 | Passed
Pm+Pl (SUS) | 130705 206838 | Passed
Pm+Pl+Q (TOTAL)| 187905 413676 | Passed
------------------------------------------------------------------------
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Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 170
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009
| |
| |
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
,QSXW(FKR:5&,WHP'HVFULSWLRQ.$
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 174
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62820 62820 62820 62820 62820 62820 62820 62820
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
------------------------------------------------------------------------
Pm+Pl (SUS) | 124606 129126 125908 130428 125115 129635 125372 129892
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97548 172723 161457 108337 80652 187636 177803 93773
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130163 137892 | Passed
Pm+Pl (SUS) | 130428 206838 | Passed
Pm+Pl+Q (TOTAL)| 187636 413676 | Passed
------------------------------------------------------------------------
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12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 176
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm
1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (99.8824*29.3858+2*(8.7376-3.0000)*29.3858*(1-1.0000))
= 2935.121 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
12==/(&$/&8/$7,21'HVFULSWLRQ.%
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 178
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
,QSXW(FKR:5&,WHP'HVFULSWLRQ.%
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 180
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62953 62953 62953 62953 62953 62953 62953 62953
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
------------------------------------------------------------------------
Pm+Pl (SUS) | 124873 129403 126175 130705 125381 129911 125639 130169
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97806 172978 161705 108607 80900 187905 178060 94029
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130439 137892 | Passed
Pm+Pl (SUS) | 130705 206838 | Passed
Pm+Pl+Q (TOTAL)| 187905 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.$)URP
Nozzle Sketch
| |
| |
| |
| |
| |
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__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 182
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009
| |
| |
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm
1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (60.6487*29.2226+2*(8.7376-3.0000)*29.2226*(1-1.0000))
= 1772.312 mm²
= 4440.524 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* S
= ( 1772.3118 - 4440.5239 ) * 137892
= 0.00 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 74.8955 * 9.0000 * 0.49 * 117897
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 184
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009
= 61166. N
6KHDU1R]]OH*URRYH:HOG>6QJZ@
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14 /2)*(60.649 +6.350 )*(6.350 -3.0000 )*0.6*117897
= 24939. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 86104 N , must exceed W = 0 N or W1 = 25113 N
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
,QSXW(FKR:5&,WHP'HVFULSWLRQ.$
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 187
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62611 62611 62611 62611 62611 62611 62611 62611
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
------------------------------------------------------------------------
Pm+Pl (SUS) | 124188 128693 125490 129995 124696 129201 124954 129459
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97144 172324 161069 107915 80264 187214 177398 93373
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129729 137892 | Passed
Pm+Pl (SUS) | 129995 206838 | Passed
Pm+Pl+Q (TOTAL)| 187214 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.$)URP
Nozzle Sketch
| |
| |
| |
| |
| |
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__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 189
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009
| |
| |
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm
1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (60.6487*29.2226+2*(8.7376-3.0000)*29.2226*(1-1.0000))
= 1772.312 mm²
= 4440.524 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* S
= ( 1772.3118 - 4440.5239 ) * 137892
= 0.00 N
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 74.8955 * 9.0000 * 0.49 * 117897
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 191
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009
= 61166. N
6KHDU1R]]OH*URRYH:HOG>6QJZ@
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14 /2)*(60.649 +6.350 )*(6.350 -3.0000 )*0.6*117897
= 24939. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 86104 N , must exceed W = 0 N or W1 = 25113 N
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
,QSXW(FKR:5&,WHP'HVFULSWLRQ.$
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 194
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62611 62611 62611 62611 62611 62611 62611 62611
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
------------------------------------------------------------------------
Pm+Pl (SUS) | 124188 128693 125490 129995 124696 129201 124954 129459
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97144 172324 161069 107915 80264 187214 177398 93373
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129729 137892 | Passed
Pm+Pl (SUS) | 129995 206838 | Passed
Pm+Pl+Q (TOTAL)| 187214 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.%)URP
Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 196
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2B Nozl: 54 2:26p Nov 7,2009
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.%
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4534.31*30.1625)/(117897*1.00+0.4*4534.31)
= 1.1425 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.%
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
,QSXW(FKR:5&,WHP'HVFULSWLRQ.%
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 199
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2B Nozl: 54 2:26p Nov 7,2009
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124941 129474 126243 130776 125450 129982 125707 130240
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97873 173043 161769 108676 80963 187974 178127 94094
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130776 206838 | Passed
Pm+Pl+Q (TOTAL)| 187974 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.$)URP
Nozzle Sketch
| |
| |
| |
| |
| |
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__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 201
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009
| |
| |
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
,QSXW(FKR:5&,WHP'HVFULSWLRQ.$
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 205
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62664 62664 62664 62664 62664 62664 62664 62664
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
------------------------------------------------------------------------
Pm+Pl (SUS) | 124294 128803 125596 130105 124803 129312 125060 129569
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97247 172426 161168 108023 80363 187321 177501 93475
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129840 137892 | Passed
Pm+Pl (SUS) | 130105 206838 | Passed
Pm+Pl+Q (TOTAL)| 187321 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.%)URP
12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 207
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm
1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (96.1166*29.3845+2*(8.7376-3.0000)*29.3845*(1-1.0000))
= 2824.342 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
12==/(&$/&8/$7,21'HVFULSWLRQ.%
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 209
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
,QSXW(FKR:5&,WHP'HVFULSWLRQ.%
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 211
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62951 62951 62951 62951 62951 62951 62951 62951
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
------------------------------------------------------------------------
Pm+Pl (SUS) | 124868 129397 126170 130699 125376 129906 125634 130163
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97801 172973 161700 108602 80895 187900 178055 94024
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130434 137892 | Passed
Pm+Pl (SUS) | 130699 206838 | Passed
Pm+Pl+Q (TOTAL)| 187900 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.$)URP
Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 213
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009
| |
| |
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
12==/(&$/&8/$7,21'HVFULSWLRQ.$
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$
,QSXW(FKR:5&,WHP'HVFULSWLRQ.$
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 217
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62664 62664 62664 62664 62664 62664 62664 62664
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
------------------------------------------------------------------------
Pm+Pl (SUS) | 124294 128803 125596 130105 124803 129312 125060 129569
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97247 172426 161168 108023 80363 187321 177501 93475
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129840 137892 | Passed
Pm+Pl (SUS) | 130105 206838 | Passed
Pm+Pl+Q (TOTAL)| 187321 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.%)URP
12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 219
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm
1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (96.1166*29.3845+2*(8.7376-3.0000)*29.3845*(1-1.0000))
= 2824.342 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
12==/(&$/&8/$7,21'HVFULSWLRQ.%
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 221
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%
,QSXW(FKR:5&,WHP'HVFULSWLRQ.%
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 223
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62951 62951 62951 62951 62951 62951 62951 62951
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
------------------------------------------------------------------------
Pm+Pl (SUS) | 124868 129397 126170 130699 125376 129906 125634 130163
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97801 172973 161700 108602 80895 187900 178055 94024
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130434 137892 | Passed
Pm+Pl (SUS) | 130699 206838 | Passed
Pm+Pl+Q (TOTAL)| 187900 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ.)URP
Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 225
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K9 Nozl: 59 2:26p Nov 7,2009
|______________|
12==/(&$/&8/$7,21'HVFULSWLRQ.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 16.701*(1.0794½-1)/1.0794½
= 0.6257 mm
1RWH7DNLQJD8*FDH[HPSWLRQIRU.
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.
,QSXW(FKR:5&,WHP'HVFULSWLRQ.
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.008 4C 5.752 (A,B)
N(PHI) / ( P/Rm ) 0.008 3C 5.977 (C,D)
M(PHI) / ( P ) 0.008 2C1 ! 0.269 (A,B)
M(PHI) / ( P ) 0.008 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.018 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.008 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.008 3B ! 0.105 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.008 1B ! 0.064 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -416 -416 -416 -416 -432 -432 -432 -432
Circ. Bend. P | -3364 3364 -3364 3364 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -89 -89 89 89
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 228
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K9 Nozl: 59 2:26p Nov 7,2009
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -934 -934 102 102 -521 -521 -342 -342
Circ. Q (SUS) | -57826 57826 51097 -51097 -93124 93124 85969 -85969
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -526 -526 -338 -338 -529 -529 -302 -302
Long. Q (SUS) | -95354 95354 88061 -88061 -57149 57149 50607 -50607
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 2459 2459 -2459 -2459 -2459 -2459 2459 2459
Shear Q (SUS) | 73602 73602 73602 73602 73602 73602 73602 73602
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 124185 128679 125221 129715 124598 129091 124777 129270
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 181847 249316 235549 176489 144741 258454 252167 155373
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129715 206838 | Passed
Pm+Pl+Q (TOTAL)| 258454 413676 | Passed
------------------------------------------------------------------------
,13879$/8(61R]]OH'HVFULSWLRQ1)URP
Nozzle Sketch
| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 230
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle
12==/(&$/&8/$7,21'HVFULSWLRQ1
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*76.18)/(137892*1.00-0.6*4500.00)
= 2.5357 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).
5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (152.3600*58.3503+2*(52.0000-3.0000)*58.3503*(1-1.0000))
= 8890.258 mm²
1R]]OH-XQFWLRQ0'07&DOFXODWLRQV
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 232
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 250.3600 * 20.0000 * 0.49 * 137892
= 531420. N
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 100.6800 ) * ( 52.0000 - 3.0000 ) * 0.7 * 137892
= 1495941. N
7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 250.3600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 2487916. N
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 2027361 N , must exceed W = 1198506 N or W1 = 1217338 N
Path 2-2 = 3019335 N , must exceed W = 1198506 N or W2 = 2055147 N
Path 3-3 = 3019335 N , must exceed W = 1198506 N or W3 = 2055147 N
,QSXW(FKR:5&,WHP'HVFULSWLRQ1
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 233
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 12000.0 N
Circumferential Shear VC 12000.0 N
Longitudinal Shear VL 12000.0 N
Circumferential Moment MC 12000.0 N-m
Longitudinal Moment ML 12000.0 N-m
Torsional Moment MT 12000.0 N-m
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.061 4C 5.415 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 5.275 (C,D)
M(PHI) / ( P ) 0.061 2C1 0.147 (A,B)
M(PHI) / ( P ) 0.061 1C 0.185 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.061 3A 0.427 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.061 3B 1.582 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.061 1B 0.057 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -587 -587 -587 -587 -572 -572 -572 -572
Circ. Bend. P | -2758 2758 -2758 2758 -3456 3456 -3456 3456
Circ. Memb. MC | 0 0 0 0 -422 -422 422 422
Circ. Bend. MC | 0 0 0 0 -17660 17660 17660 -17660
Circ. Memb. ML | -1566 -1566 1566 1566 0 0 0 0
Circ. Bend. ML | -9727 9727 9727 -9727 0 0 0 0
|
Tot. Circ. Str.| -14639 10332 7948 -5991 -22112 20122 14054 -14353
------------------------------------------------------------------------
Long. Memb. P | -572 -572 -572 -572 -587 -587 -587 -587
Long. Bend. P | -3533 3533 -3533 3533 -2749 2749 -2749 2749
Long. Memb. MC | 0 0 0 0 -532 -532 532 532
Long. Bend. MC | 0 0 0 0 -10506 10506 10506 -10506
Long. Memb. ML | -417 -417 417 417 0 0 0 0
Long. Bend. ML | -16344 16344 16344 -16344 0 0 0 0
|
Tot. Long. Str.| -20867 18888 12655 -12965 -14375 12135 7702 -7812
------------------------------------------------------------------------
Shear VC | 492 492 -492 -492 0 0 0 0
Shear VL | 0 0 0 0 -492 -492 492 492
Shear MT | 1965 1965 1965 1965 1965 1965 1965 1965
|
Tot. Shear| 2457 2457 1472 1472 1472 1472 2457 2457
------------------------------------------------------------------------
Str. Int. | 21720 19543 13078 13263 22383 20385 14893 15173
------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -2153 -2153 978 978 -994 -994 -149 -149
Circ. Q (SUS) | -12485 12485 6969 -6969 -21117 21117 14203 -14203
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -989 -989 -154 -154 -1119 -1119 -55 -55
Long. Q (SUS) | -19878 19878 12810 -12810 -13255 13255 7757 -7757
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 235
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009
Shear Pl (SUS) | 492 492 -492 -492 -492 -492 492 492
Shear Q (SUS) | 1965 1965 1965 1965 1965 1965 1965 1965
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 122873 127373 126005 130505 124032 128531 124877 129377
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 110471 139958 133009 123561 102950 149674 139164 115269
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 130505 206838 | Passed
Pm+Pl+Q (TOTAL)| 149674 413676 | Passed
------------------------------------------------------------------------
1R]]OH6FKHGXOH
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
1R]]OH0DWHULDODQG:HOG)LOOHW/HJ6L]H'HWDLOV
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
K4 SA-106 B 6.350 8.000 - - -
K5 SA-106 B 6.350 8.000 - - -
K9 SA-106 B 6.350 8.000 - - -
K8B SA-106 B 6.350 9.000 - - -
N12 SA-106 B 6.350 9.000 - - -
K3A SA-106 B 6.350 9.000 - - -
K3B SA-350 LF2 65.000 9.000 - - -
K6A SA-106 B 6.350 9.000 - - -
K6B SA-350 LF2 65.000 9.000 - - -
K8A SA-106 B 6.350 9.000 - - -
K2A SA-106 B 6.350 9.000 - - -
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 237
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Schedule : Step: 41 2:26p Nov 7,2009
Note: The Outside projections below do not include the flange thickness.
1R]]OH&DOFXODWLRQ6XPPDU\
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@7KLVZDVDVPDOORSHQLQJDQGWKHDUHDVZHUHQRWFRPSXWHGRU
WKH0$:3RIWKLVFRQQHFWLRQFRXOGQRWEHFRPSXWHGEHFDXVH
WKHORQJLWXGLQDOEHQGLQJVWUHVVZDVJUHDWHUWKDQWKHKRRSVWUHVV
&KHFNWKH6SDWLDO5HODWLRQVKLSEHWZHHQWKH1R]]OHV
,IDQ\LQWHUIHUHQFHVYLRODWLRQVDUHIRXQGWKH\ZLOOEHQRWHGEHORZ
No interference violations have been detected !
'HVLJQ&RGH$60(&RGH6HFWLRQ9,,,'LYLVLRQ$
(OHPHQW3UHVVXUHVDQG0$:3N3D
Saddle Parameters:
Saddle Width 300.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 2050.000 mm
Wear Pad Width 400.000 mm
Wear Pad Thickness 25.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 600.000 mm
Weights:
Fabricated - Bare W/O Removable Internals 129579.3 kgm
Shop Test - Fabricated + Water ( Full ) 285053.8 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 129579.3 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 129579.3 kgm
Empty - Fab. + Intls. + Details + Wghts. 129579.3 kgm
Operating - Empty + Operating Liquid (No CA) 285053.8 kgm
Field Test - Empty Weight + Water (Full) 285053.8 kgm