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PV Elite Result

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Title Page 3

A. Reference Codes:

Design Code : ASME Section VIII DIV.I, ED 2007, A08


Material Properties : ASME Section II Part D, 2007, A 08
Welded and Seamless Pipes : ASME B36.10, 2004
Pipe Flanges and Flanged Fittings : ASME B16.5, 2003
Wrought Steel Butt Weld Fittings : ASME B16.9, 2003

B. Design Data:

Equipment Name : INLET SEPARATOR (KM-CP01-V-0201)


Medium : CO2 / WATER / SAND/H2S
Working Pressure (Max/Nor/Min) : 1650/ 1050 / 1050 KPa(g)
Working Temperature (Max/Nor/Min) : 80.7 / 80.6 / 38.7 °C
Design pressure - Internal : 4500 kPa (g)
Design pressure - External : FV
Design Temperature (Max/ Min.) : 120°C / 5°C
Max. Allowable Working Pressure (MAWP) : 4500 kPa (g)
Min. Design Metal Temperature : 5° C
Corrosion Allowance : 3.00 mm
Flange Rating : 300# / 600# / 900#
Inside Diameter of Shell : 3500 mm
Shell Length (Tan to Tan) : 15000 mm
Type : Horizontal
Closures : 2:1 Semi-Ellipsoidal Heads
Supports : Saddle Supports
Radiography : 100% (RT-1)
Joint Efficiency (Shell / Dish) : 1
PWHT : YES, CODE REQUIREMENT
Service : NON-LETHAL + NON-SOUR
Impact Test : EXEMPTED AS PER UCS-66

C. Material of Construction:
Shell / Dished Head : SA 516 Gr.70N
Nozzle Neck (Forged) : SA 105N
Nozzle Neck (Seamless Pipe) : SA 106 Gr. B
Flanges : SA 105N
Title Page 4

D. Allowable Stresses: (ASME SEC. II PART D)


at Design temp. 120°C at ambient temp. at Design temp 120°C
Shell / Dished Head : 20000 psi 137892 kPa 137892 kPa
Nozzles Necks – Forged : 20000 psi 137892 kPa 137892 kPa
Nozzles Necks – Seamless Pipe : 17100 psi 117897 kPa 117897 kPa
Flanges (SA 105N) : 20000 psi 137892 kPa 137892 kPa

The above Allowable Stress Values are calculated from ASME Section II-Part-D with the below
conversion factor and found conservative. Hence, the above stress values are acceptable and used
in this calculation.

1 Psi = 6.8946 kPa.

E. Additional loadings as per UG-22 other than listed above:


b) Weight of vessel & contents : Applicable
c) Superimposed static reactions from attachments : Applicable
d) (1) Attachment of internals, : Applicable
(2) Vessel Supports (Skirt, Saddle) : Applicable
e) Cyclic and dynamic reactions : Not applicable
f) Wind, Snow & Seismic reactions : Applicable - Wind only
g) Impact reactions from fluid shock : Not applicable
h) Temperature gradient & different thermal expansion : Not applicable
i) Abnormal Pressure : Not Applicable
j) Test Pressure & Coincident Static head : Applicable

F. Inspection Opening Verification as per UG-46:


According to UG-46 (g)(1), Manholes are provided in the Vessel not less than size NB 400.

Size & Number of Manholes Provided in the vessel are,


Manhole M1 – NB 600 & M2 - NB 500

Hence, the provided manholes are compliance with the UG-46 minimum requirements.
Title Page 5

MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C


INLET SEPARATOR KM-CP01-V-0201

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2007, Addenda A-08

Analysis Performed by : SPECIAL TECHNICAL SERVICES LLC

Job File : S:\1. WORKSHOP DIVISION\2. JOBS\01. VESSELS\2009

Date of Analysis : Nov 7,2009

PV Elite 2009, January 2009

Note: PVElite performs all calculations internally in Imperial Units


to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.

Refer to Code Case 2523 for more information.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 6
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Warnings and Errors : Step: 0 2:26p Nov 7,2009

Class From To : Basic Element Checks.


==========================================================================

Class From To: Check of Additional Element Data


==========================================================================

There were no geometry errors or warnings.

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 7
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

39(OLWH9HVVHO$QDO\VLV3URJUDP,QSXW'DWD

MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C


INLET SEPARATOR KM-CP01-V-0201

Design Internal Pressure (for Hydrotest) 4500.0 kPa


Design Internal Temperature 120 C
Type of Hydrotest UG99-b Note [34]
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 400.00 mm
Projection of Nozzle from Vessel Bottom 300.00 mm
Minimum Design Metal Temperature 5 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Miscellaneous Weight Percent 10.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 kPa
User defined MAWP 4500.0 kPa
User defined MAPnc 0.0000 kPa

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1


Design Wind Speed 46.000 m/sec
Exposure Constant C
Importance Factor 1.
Roughness Factor 1
Base Elevation 10000. mm
Percent Wind for Hydrotest 33.
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H 0.0000 mm
Distance Upwind of Crest Lh 0.0000 mm
Distance from Crest to the Vessel x 0.0000 mm
Height above Local Ground z 0.0000 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 8
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Damping Factor (Beta) for Wind (Empty) 0.0000


Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code No Seismic

Design Nozzle for Des. Press. + St. Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Consider Code Case 2168 for Nozzle Des. N

Material Database Year Current w/Addenda or Code Year

&RPSOHWH/LVWLQJRI9HVVHO(OHPHQWVDQG'HWDLOV

Element From Node 10


Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 50.000 mm
Inside Diameter 3500.0 mm
Element Thickness 61.500 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 75.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 4500.0 kPa
Design Temperature Internal Pressure 120 C
Design External Pressure 100.00 kPa
Design Temperature External Pressure 120 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Allowable Stress, Ambient 137892. kPa
Allowable Stress, Operating 137892. kPa
Allowable Stress, Hydrotest 179260. kPa
Material Density 7833.4 kg/m³
P Number Thickness 31.750 mm
Yield Stress, Operating 235962. kPa
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 1.
Elliptical Head Factor 2.

Element From Node 10


Detail Type Liquid
Detail ID LIQUID 10
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 3500.0 mm
Density of Liquid 999.54 kg/m³

Element From Node 10


Detail Type Nozzle
Detail ID N10
Dist. from "FROM" Node / Offset dist 900.00 mm
Nozzle Diameter 66.639999 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 9
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Element From Node 20


Element To Node 30
Element Type Cylinder
Description
Distance "FROM" to "TO" 14900. mm
Inside Diameter 3500.0 mm
Element Thickness 65.000 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 65.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 4500.0 kPa
Design Temperature Internal Pressure 120 C
Design External Pressure 100.00 kPa
Design Temperature External Pressure 120 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 1.

Element From Node 20


Detail Type Saddle
Detail ID Fixed Saddle
Dist. from "FROM" Node / Offset dist 550.00 mm
Width of Saddle 300.00 mm
Height of Saddle at Bottom 2050.0 mm
Saddle Contact Angle 120.
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 400.00 mm
Thickness of Wear Plate 25.000 mm
Contact Angle, Wear Plate (degrees) 132.

Element From Node 20


Detail Type Saddle
Detail ID Sliding Saddle
Dist. from "FROM" Node / Offset dist 14350. mm
Width of Saddle 300.00 mm
Height of Saddle at Bottom 2050.0 mm
Saddle Contact Angle 120.
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 400.00 mm
Thickness of Wear Plate 25.000 mm
Contact Angle, Wear Plate (degrees) 132.

Element From Node 20


Detail Type Liquid
Detail ID Liquid 20
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 3500.0 mm
Density of Liquid 999.54 kg/m³

Element From Node 20


Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 1950.0 mm
Nozzle Diameter 477.82001 mm
Nozzle Schedule None
Nozzle Class 600
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 4282.2 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 10
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Element From Node 20


Detail Type Nozzle
Detail ID N13
Dist. from "FROM" Node / Offset dist 3450.0 mm
Nozzle Diameter 66.639999 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID N4
Dist. from "FROM" Node / Offset dist 11450. mm
Nozzle Diameter 146.36 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID M2
Dist. from "FROM" Node / Offset dist 3950.0 mm
Nozzle Diameter 477.82001 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 270.
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID M1
Dist. from "FROM" Node / Offset dist 11400. mm
Nozzle Diameter 581.46002 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID K4
Dist. from "FROM" Node / Offset dist 6450.0 mm
Nozzle Diameter 25. mm
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 11
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Grade of Attached Flange GR 1.1


Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K8B
Dist. from "FROM" Node / Offset dist 10450. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 13950. mm
Nozzle Diameter 428.45999 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID N6
Dist. from "FROM" Node / Offset dist 4950.0 mm
Nozzle Diameter 92.040001 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID N11
Dist. from "FROM" Node / Offset dist 3950.0 mm
Nozzle Diameter 66.639999 mm
Nozzle Schedule None
Nozzle Class 600
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 145.89 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID N12
Dist. from "FROM" Node / Offset dist 4450.0 mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 900
Layout Angle 0.
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 12
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Blind Flange (Y/N) N


Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K5
Dist. from "FROM" Node / Offset dist 6950.0 mm
Nozzle Diameter 25. mm
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N7
Dist. from "FROM" Node / Offset dist 1450.0 mm
Nozzle Diameter 66.639999 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID N8
Dist. from "FROM" Node / Offset dist 7950.0 mm
Nozzle Diameter 66.639999 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID N9
Dist. from "FROM" Node / Offset dist 13085. mm C
Nozzle Diameter 66.639999 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 13450. mm
Nozzle Diameter 146.36 mm
Nozzle Schedule None
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 13
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Nozzle Class 300


Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID K3A
Dist. from "FROM" Node / Offset dist 9450.0 mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 252.757
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K3B C
Dist. from "FROM" Node / Offset dist 9450.0 mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 211.108
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID K6A
Dist. from "FROM" Node / Offset dist 9950.0 mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 252.757
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K6B C
Dist. from "FROM" Node / Offset dist 9950.0 mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 211.108
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID K8A
Dist. from "FROM" Node / Offset dist 10450. mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 14
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Nozzle Diameter 50. mm


Nozzle Schedule 160
Nozzle Class 300
Layout Angle 305.57901
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K2A
Dist. from "FROM" Node / Offset dist 10950. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 305.57901
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K2B
Dist. from "FROM" Node / Offset dist 10950. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K7A
Dist. from "FROM" Node / Offset dist 13305. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 290.98499
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K7B C
Dist. from "FROM" Node / Offset dist 13305. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 212.285
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 15
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Detail ID K1A
Dist. from "FROM" Node / Offset dist 13805. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 290.98499
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID K1B C
Dist. from "FROM" Node / Offset dist 13805. mm
Nozzle Diameter 50. mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 212.285
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Nozzle
Detail ID K9
Dist. from "FROM" Node / Offset dist 7450.0 mm
Nozzle Diameter 25. mm
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N5
Dist. from "FROM" Node / Offset dist 5450.0 mm
Nozzle Diameter 146.36 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 2338.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2

Element From Node 20


Detail Type Weight
Detail ID INLET DEVICE
Dist. from "FROM" Node / Offset dist 2000.0 mm
Miscellaneous Weight 9806.0 N
Offset from Element Centerline 0.0000 mm

Element From Node 20


Detail Type Weight
Detail ID GAS BOX
Dist. from "FROM" Node / Offset dist 14000. mm
Miscellaneous Weight 4903.0 N
Offset from Element Centerline 0.0000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 16
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Element From Node 20


Detail Type Weight
Detail ID INTERNALS
Dist. from "FROM" Node / Offset dist 7000.0 mm
Miscellaneous Weight 19612. N
Offset from Element Centerline 0.0000 mm

Element From Node 20


Detail Type Weight
Detail ID WEIR
Dist. from "FROM" Node / Offset dist 12900. mm
Miscellaneous Weight 4903.0 N
Offset from Element Centerline 0.0000 mm

Element From Node 20


Detail Type For./Mom.
Detail ID N1
Dist. from "FROM" Node / Offset dist 1950.0 mm
Force in X Direction 40000. N
Force in Y Direction -200000. N
Force in Z Direction 250000. N
Moment about X Axis 0.0000 N-m
Moment about Y Axis 0.0000 N-m
Moment about Z Axis 0.0000 N-m
Force/Moment Combination Method SRSS

Element From Node 20


Detail Type For./Mom.
Detail ID N2
Dist. from "FROM" Node / Offset dist 13950. mm
Force in X Direction 36000. N
Force in Y Direction -36000. N
Force in Z Direction 36000. N
Moment about X Axis 0.0000 N-m
Moment about Y Axis 0.0000 N-m
Moment about Z Axis 0.0000 N-m
Force/Moment Combination Method SRSS

Element From Node 30


Element To Node 40
Element Type Elliptical
Description
Distance "FROM" to "TO" 50.000 mm
Inside Diameter 3500.0 mm
Element Thickness 61.500 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 75.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 4500.0 kPa
Design Temperature Internal Pressure 120 C
Design External Pressure 100.00 kPa
Design Temperature External Pressure 120 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 1.
Elliptical Head Factor 2.

Element From Node 30


Detail Type Liquid
Detail ID Liquid 30
Dist. from "FROM" Node / Offset dist 0.0000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 17
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Input Echo : Step: 1 2:26p Nov 7,2009

Height/Length of Liquid 3500.0 mm


Density of Liquid 999.54 kg/m³

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 18
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
XY Coordinate Calculations : Step: 2 2:26p Nov 7,2009

;<&RRUGLQDWH&DOFXODWLRQV

| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
10| 20| 50.0000 | 0.00000 | 50.0000 | 0.00000 |
20| 30| 14950.0 | 0.00000 | 14900.0 | 0.00000 |
30| 40| 15000.0 | 0.00000 | 50.0000 | 0.00000 |

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 19
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Internal Pressure Calculations : Step: 3 2:26p Nov 7,2009

(OHPHQW7KLFNQHVV3UHVVXUH'LDPHWHUDQG$OORZDEOH6WUHVV

| | Int. Press | Nominal | Total Corr| Element | Allowable |


From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kPa | mm | mm | mm | kPa |
10| 20| 4534.34 | 75.0000 | 3.00000 | 3500.00 | 137892. |
20| 30| 4534.34 | 65.0000 | 3.00000 | 3500.00 | 137892. |
30| 40| 4534.34 | 75.0000 | 3.00000 | 3500.00 | 137892. |

(OHPHQW5HTXLUHG7KLFNQHVVDQG0$:3

| | Design | M.A.W.P. | M.A.P. | Actual | Required |


From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kPa | kPa | kPa | mm | mm |
10| 20| 4500.00 | 4562.43 | 4828.95 | 61.5000 | 60.7029 |
20| 30| 4500.00 | 4741.28 | 5010.05 | 65.0000 | 61.8045 |
30| 40| 4500.00 | 4562.43 | 4828.95 | 61.5000 | 60.7029 |
Minimum 4500.000 4828.942

MAWP: 4500.000 kPa , limited by: DESIGN (user specified)

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= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (4534.336*3506.0000*0.998)/(2*137892.00*1.00-0.2*4534.336)
= 57.7029 + 3.0000 = 60.7029 mm

0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRIN3D
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*58.5000)/(0.998*3506.0000+0.2*58.5000)
= 4596.766 - 34.337 = 4562.430 kPa

0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*61.5000)/(1.000*3499.9998+0.2*61.5000)
= 4828.949 kPa

$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4534.336*(0.998*3506.0000+0.2*58.5000))/(2*1.00*58.5000)
= 136019.250 kPa

Required Thickness of Straight Flange:


= (P * R)/(S * E - 0.6 * P) + c per UG-27 (c)(1)
= ( 4534.336 * 1753.0000 ) / ( 137892.00 * 1.00 - 0.6 * 4534.336 ) + 3.
= 61.805 mm

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 3506.000 /( 2 * 878.000 ))2)/6
= 0.997724

Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 9.255 %


Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 20
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Internal Pressure Calculations : Step: 3 2:26p Nov 7,2009

MDMT Calculations in the Knuckle Portion:

Min Metal Temp. w/o impact per UCS-66 -16 C


Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.99] -16 C

MDMT Calculations in the Straight Flange:

Min Metal Temp. w/o impact per UCS-66 -15 C


Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.95] -17 C

Note: Post Weld Heat Treatment is required for this Element.

&\OLQGULFDO6KHOO)URP7R6$8&6&UY'DW&

7KLFNQHVV'XHWR,QWHUQDO3UHVVXUH>WU@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.336*1753.0000)/(137892.00*1.00-0.6*4534.336)
= 58.8045 + 3.0000 = 61.8045 mm

0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRIN3D
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137892.00*1.00*62.0000)/(1753.0000+0.6*62.0000)
= 4775.614 - 34.337 = 4741.277 kPa

0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137892.00*1.00*65.0000)/(1749.9999+0.6*65.0000)
= 5010.050 kPa

$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(R+0.6*t))/(E*t)
= (4534.336*(1753.0000+0.6*62.0000))/(1.00*62.0000)
= 130925.312 kPa

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.823 %

Min Metal Temp. w/o impact per UCS-66 -15 C


Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.95] -17 C

Note: Post Weld Heat Treatment is required for this Element.

(OOLSWLFDO+HDG)URP7R6$8&6&UY'DW&

7KLFNQHVV'XHWR,QWHUQDO3UHVVXUH>WU@
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (4534.336*3506.0000*0.998)/(2*137892.00*1.00-0.2*4534.336)
= 57.7029 + 3.0000 = 60.7029 mm

0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRIN3D
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*58.5000)/(0.998*3506.0000+0.2*58.5000)
= 4596.766 - 34.337 = 4562.430 kPa

0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.00*1.00*61.5000)/(1.000*3499.9998+0.2*61.5000)
= 4828.949 kPa

$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 21
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Internal Pressure Calculations : Step: 3 2:26p Nov 7,2009

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4534.336*(0.998*3506.0000+0.2*58.5000))/(2*1.00*58.5000)
= 136019.250 kPa

Required Thickness of Straight Flange:


= (P * R)/(S * E - 0.6 * P) + c per UG-27 (c)(1)
= ( 4534.336 * 1753.0000 ) / ( 137892.00 * 1.00 - 0.6 * 4534.336 ) + 3.
= 61.805 mm

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 3506.000 /( 2 * 878.000 ))2)/6
= 0.997724

Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 9.255 %


Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Min Metal Temp. w/o impact per UCS-66 -16 C


Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.99] -16 C

MDMT Calculations in the Straight Flange:

Min Metal Temp. w/o impact per UCS-66 -15 C


Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.95] -17 C

Note: Post Weld Heat Treatment is required for this Element.

0LQLPXP0HWDO'HVLJQ7HPSHUDWXUH5HVXOWV

Minimum Metal Temp. w/o impact per UCS-66 -15. C


Minimum Metal Temp. at Required thickness -16. C
Minimum Design Metal Temperature ( Entered by User ) 5. C

+\GURVWDWLF7HVW3UHVVXUH5HVXOWV

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 5850.000 kPa


Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 5850.000 kPa
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 6236.466 kPa
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 4950.000 kPa

UG-99(b) Note 34, Test Pressure Calculation:


= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 4500.000 * 1.000
= 5850.000 kPa

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From To Stress Allowable Ratio Pressure


10 20 168028.0 179260.0 0.937 5884.31
20 30 161954.2 179260.0 0.903 5884.31
30 40 168028.0 179260.0 0.937 5884.31

Elements Suitable for Internal Pressure.

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 22
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
External Pressure Calculations : Step: 4 2:26p Nov 7,2009

([WHUQDO3UHVVXUH&DOFXODWLRQ5HVXOWV
$60(&RGH6HFWLRQ9,,,'LYLVLRQ$
5HTXLUHG7KLFNQHVVDVSHU8* D  D 

As per clause UG-33 (a) (1) of ASME Sec VIII Div.1, minimum required thickness shall be greater of
(a) and (b).
Proposed 2:1 Ellipsoidal heads formed from SA 516 Gr. 70 Plate material.
PD
Min. thickness required, tmin = + CA
2SE − 0.2P
Where, External Pressure = 103.42 kPa
Design Pressure = 1.67 * 103.42 = 172.71 kPa
Static Head Pressure = 34.337 kPa
Total Design Pressure (P) = 172.71 + 34.337 = 207.05 kPa
D = 3500 + 2 * 3 (CA) = 3506 mm
S = 137892 kPa
E = 1.0 (Full Radiography)
207.05 × 3506
Minimum Thickness (t) = +3
2 × 137892 × 1.0 − (0.2 × 207.05)
= 2.63 + 3 = 5.63 mm
Minimum Required Thickness (t) as per UG-33 (a)(1)(a) = 5.63 mm
5HTXLUHG7KLFNQHVVDVSHU8* D  E 
(OOLSWLFDO+HDG)URPWR([W&KDUW&6DW&

Elastic Modulus from Chart: CS-2 at 149 C : 0.19994E+09 kPa

Results for Maximum Allowable External Pressure (MAEP):


Tca OD D/t Factor A B
58.500 3623.00 61.93 0.0022426 106249.29
EMAP = B/(K0*D/t) = 0.1E+06/(0.9000 *61.9316 ) = 1906.2117 kPa

Results for Required Thickness (Tca):


Tca OD D/t Factor A B
9.224 3623.00 392.77 0.0003536 35351.71
EMAP = B/(K0*D/t) = 35351.7070/(0.9000 *392.7663 ) = 100.0078 kPa

&\OLQGULFDO6KHOO)URPWR([W&KDUW&6DW&

Elastic Modulus from Chart: CS-2 at 149 C : 0.19994E+09 kPa

Results for Maximum Allowable External Pressure (MAEP):


Tca OD SLEN D/t L/D Factor A B
62.000 3630.00 15583.33 58.55 4.2929 0.0006853 68514.88
EMAP = (4*B)/(3*(D/t)) = (4*68514.8828)/(3*58.5484 ) = 1560.3024 kPa

Results for Required Thickness (Tca):


Tca OD SLEN D/t L/D Factor A B
20.708 3630.00 15583.33 175.30 4.2929 0.0001315 13147.99
EMAP = (4*B)/(3*(D/t)) = (4*13147.9863)/(3*175.2964 ) = 100.0058 kPa

Results for Maximum Stiffened Length (Slen):


Tca OD SLEN D/t L/D Factor A B
62.000 3630.00 0.10E+30 58.55 .5000E+02 0.0003209 32080.42
EMAP = (4*B)/(3*(D/t)) = (4*32080.4160)/(3*58.5484 ) = 730.5733 kPa




MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 23
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
External Pressure Calculations : Step: 4 2:26p Nov 7,2009

5HTXLUHG7KLFNQHVVDVSHU8* D  D 
As per clause UG-33 (a) (1) of ASME Sec VIII Div.1, minimum required thickness shall be greater of
(a) and (b).
Proposed 2:1 Ellipsoidal heads formed from SA 516 Gr. 70 Plate material.
PD
Min. thickness required, tmin = + CA
2SE − 0.2P
Where, External Pressure = 103.42 kPa
Design Pressure = 1.67 * 103.42 = 172.71 kPa
Static Head Pressure = 34.337 kPa
Total Design Pressure (P) = 172.71 + 34.337 = 207.05 kPa
D = 3500 + 2 * 3 (CA) = 3506 mm
S = 137892 kPa
E = 1.0 (Full Radiography)
207.05 × 3506
Minimum Thickness (t) = +3
2 × 137892 × 1.0 − (0.2 × 207.05)
= 2.63 + 3 = 5.63 mm
Minimum Required Thickness (t) as per UG-33 (a)(1)(a) = 5.63 mm
(OOLSWLFDO+HDG)URPWR([W&KDUW&6DW&
Elastic Modulus from Chart: CS-2 at 149 C : 0.19994E+09 kPa
Results for Maximum Allowable External Pressure (MAEP):
Tca OD D/t Factor A B
58.500 3623.00 61.93 0.0022426 106249.29
EMAP = B/(K0*D/t) = 0.1E+06/(0.9000 *61.9316 ) = 1906.2117 kPa

Results for Required Thickness (Tca):


Tca OD D/t Factor A B
9.224 3623.00 392.77 0.0003536 35351.71
EMAP = B/(K0*D/t) = 35351.7070/(0.9000 *392.7663 ) = 100.0078 kPa
([WHUQDO3UHVVXUH&DOFXODWLRQV

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kPa |
10| 20| No Calc | 3623.00 | 58.5000 | 0.0022426 | 106249. |
20| 30| 15583.3 | 3630.00 | 62.0000 | 0.00068534 | 68514.9 |
30| 40| No Calc | 3623.00 | 58.5000 | 0.0022426 | 106249. |
([WHUQDO3UHVVXUH&DOFXODWLRQV

| | External | External | External | External |


From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kPa | kPa |
10| 20| 61.5000 | 12.2243 | 100.000 | 1906.21 |
20| 30| 65.0000 | 23.7078 | 100.000 | 1560.30 |
30| 40| 61.5000 | 12.2243 | 100.000 | 1906.21 |
Minimum 1560.302
([WHUQDO3UHVVXUH&DOFXODWLRQV

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |


From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | mm**4 | mm**4 |
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 15583.3 | 101.0E+27 | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 24
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Element and Detail Weights : Step: 5 2:26p Nov 7,2009

(OHPHQWDQG'HWDLO:HLJKWV

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | m³ | kgm | m³ | kgm |
10| 20| 9316.88 | 6.09447 | 8944.20 | 6.12504 | 931.688 |
20| 30| 84970.3 | 143.380 | 81116.8 | 143.872 | 8497.03 |
30| 40| 9316.88 | 6.09447 | 8944.20 | 6.12504 | 931.688 |
---------------------------------------------------------------------------
Total 103604 155 99005 156 10360

:HLJKWRI'HWDLOV

| | Weight of | X Offset, | Y Offset, |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
10|Liqd| 6090.75 | -291.667 | 0.00000 | LIQUID 10
10|Nozl| 262.327 | -72.9167 | 900.000 | N10
20|Sadl| 1276.55 | 550.000 | 1855.00 | Fixed Saddle
20|Sadl| 1276.55 | 14350.0 | 1855.00 | Sliding Saddle
20|Liqd| 143293. | 7450.00 | 0.00000 | Liquid 20
20|Nozl| 480.366 | 1950.00 | 1988.91 | N1
20|Nozl| 262.327 | 3450.00 | 1783.32 | N13
20|Nozl| 262.327 | 11450.0 | 1823.18 | N4
20|Nozl| 682.353 | 3950.00 | 1988.91 | M2
20|Nozl| 1000.02 | 11400.0 | 2040.73 | M1
20|Nozl| 262.327 | 6450.00 | 1757.61 | K4
20|Nozl| 262.327 | 10450.0 | 1771.42 | K8B
20|Nozl| 324.548 | 13950.0 | 1964.23 | N2
20|Nozl| 262.327 | 4950.00 | 1796.02 | N6
20|Nozl| 16.3654 | 3950.00 | 1783.32 | N11
20|Nozl| 262.327 | 4450.00 | 1771.42 | N12
20|Nozl| 262.327 | 6950.00 | 1757.61 | K5
20|Nozl| 262.327 | 1450.00 | 1783.32 | N7
20|Nozl| 262.327 | 7950.00 | 1783.32 | N8
20|Nozl| 262.327 | 13085.0 | 1783.32 | N9
20|Nozl| 262.327 | 13450.0 | 1823.18 | N3
20|Nozl| 262.327 | 9450.00 | 1771.42 | K3A
20|Nozl| 262.327 | 9450.00 | 1771.42 | K3B
20|Nozl| 262.327 | 9950.00 | 1771.42 | K6A
20|Nozl| 262.327 | 9950.00 | 1771.42 | K6B
20|Nozl| 262.327 | 10450.0 | 1771.42 | K8A
20|Nozl| 262.327 | 10950.0 | 1771.42 | K2A
20|Nozl| 262.327 | 10950.0 | 1771.42 | K2B
20|Nozl| 262.327 | 13304.8 | 1771.42 | K7A
20|Nozl| 262.327 | 13304.8 | 1771.42 | K7B
20|Nozl| 262.327 | 13804.8 | 1771.42 | K1A
20|Nozl| 262.327 | 13804.8 | 1771.42 | K1B
20|Nozl| 262.327 | 7450.00 | 1757.61 | K9
20|Nozl| 262.327 | 5450.00 | 1823.18 | N5
20|Wght| 1000.00 | 2000.00 | 0.00000 | INLET DEVICE
20|Wght| 500.000 | 14000.0 | 0.00000 | GAS BOX
20|Wght| 2000.00 | 7000.00 | 0.00000 | INTERNALS
20|Wght| 500.000 | 12900.0 | 0.00000 | WEIR
20|Forc| 0.00000 | 1950.00 | 0.00000 | N1
20|Forc| 0.00000 | 13950.0 | 0.00000 | N2
30|Liqd| 6090.75 | 341.667 | 0.00000 | Liquid 30

7RWDO:HLJKWRI(DFK'HWDLO7\SH

Total Weight of Saddles 2553.1


Total Weight of Liquid 155474.5
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 25
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Element and Detail Weights : Step: 5 2:26p Nov 7,2009

Total Weight of Nozzles 9061.8


Total Weight of Weights 4000.0
---------------------------------------------------------------
Sum of the Detail Weights 171089.5 kgm

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 129579.3 kgm


Shop Test Wt. - Fabricated Weight + Water ( Full ) 285053.8 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 129579.3 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 129579.3 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 129579.3 kgm
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 285053.8 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 279995.1 kgm
Field Test Wt. - Empty Weight + Water (Full) 285053.8 kgm

1RWH7KH&RUURGHG:HLJKWDQGWKLFNQHVVDUHXVHGLQWKH+RUL]RQWDO
9HVVHO$QDO\VLV 2SH&DVH DQG(DUWKTXDNH/RDG&DOFXODWLRQV

2XWVLGH6XUIDFH$UHDVRI(OHPHQWV

| | Surface |
From| To | Area |
| | mm² |
10| 20| 15.01E+06 |
20| 30| 169.9E+06 |
30| 40| 15.01E+06 |
-------------------------------
Total 199948768.000 mm²

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 26
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Flange MAWP : Step: 6 2:26p Nov 7,2009

1R]]OH)ODQJH0$:35HVXOWV

Nozzle ----- Flange Rating


Description Operating Ambient Temperature Class Grade|Group
kPa kPa C
----------------------------------------------------------------------------
N10 4605.63 5102.00 120 300 GR 1.1
N1 9211.25 10204.01 120 600 GR 1.1
N13 4605.63 5102.00 120 300 GR 1.1
N4 4605.63 5102.00 120 300 GR 1.1
M2 4605.63 5102.00 120 300 GR 1.1
M1 4605.63 5102.00 120 300 GR 1.1
K4 9211.25 10204.01 120 600 GR 1.1
K8B 4605.63 5102.00 120 300 GR 1.1
N2 4605.63 5102.00 120 300 GR 1.1
N6 4605.63 5102.00 120 300 GR 1.1
N11 9211.25 10204.01 120 600 GR 1.1
N12 13798.95 15306.01 120 900 GR 1.1
K5 9211.25 10204.01 120 600 GR 1.1
N7 4605.63 5102.00 120 300 GR 1.1
N8 4605.63 5102.00 120 300 GR 1.1
N9 4605.63 5102.00 120 300 GR 1.1
N3 4605.63 5102.00 120 300 GR 1.1
K3A 4605.63 5102.00 120 300 GR 1.1
K3B 4605.63 5102.00 120 300 GR 1.1
K6A 4605.63 5102.00 120 300 GR 1.1
K6B 4605.63 5102.00 120 300 GR 1.1
K8A 4605.63 5102.00 120 300 GR 1.1
K2A 4605.63 5102.00 120 300 GR 1.1
K2B 4605.63 5102.00 120 300 GR 1.1
K7A 4605.63 5102.00 120 300 GR 1.1
K7B 4605.63 5102.00 120 300 GR 1.1
K1A 4605.63 5102.00 120 300 GR 1.1
K1B 4605.63 5102.00 120 300 GR 1.1
K9 9211.25 10204.01 120 600 GR 1.1
N5 4605.63 5102.00 120 300 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 4605.627 5102.004 kPa

Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 27
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Wind Load Calculation : Step: 7 2:26p Nov 7,2009

:LQG$QDO\VLV5HVXOWV

:LQG/RDG5HVXOWVSHU$6&(

Note: Per Section 1609 of IBC 2003/06 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).

User Entered Importance Factor is 1.000


Gust Effect Factor (Ope)(G or Gf) Dynamic 0.887
User entered Beta Value ( Operating Case ) 0.0100
Shape Factor (Cf) 0.557
User Entered Basic Wind Speed 46.0 m/sec

6DPSOH&DOFXODWLRQIRUWKH)LUVW(OHPHQW

7KH$6&(FRGHSHUIRUPVDOOFDOFXODWLRQVLQ,PSHULDO8QLWV
RQO\7KHZLQGSUHVVXUHLVWKHUHIRUHFRPSXWHGLQWKHVHXQLWV

9DOXHRI>$OSKD@DQG>=J@
Exposure Category = 3 (C) thus from Table C6-2:
Alpha = 9.500 : Zg = 274320.000 mm

(IIHFWLYH+HLJKW>]@
= Centroid Hgt. + Vessel Base Elevation
= 2050.000 + 10000.000 = 12050.000 mm
= 39.534 ft. Imperial Units

&RPSXWH>.]@
Because z (39.534 ft.) > 15 ft.
= 2.01 * ( z / Zg ) 2 / Alpha
= 2.01 * ( 39.534 / 900.000 )2 / 9.500

= 1.041

Type of Hill: No Hill

Directionality Factor for round structures [Kd]:


= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]

As there is No Hill Present: [Kzt]


K1 = 0, K2 = 0, K3 = 0

Topographical Factor [Kzt]


= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.000 * 0.000 * 0.000 )²
= 1.0000

Basic Wind Pressure, Imperial Units [qz]:


= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)²
= 0.00256 * 1.041 * 1.000 * 0.950 * 1.000 * (102.901 )²
= 26.808 psf [1283.529 ] N/m²

Force on the first element [F]:


= qz * Gh * Cf * WindArea
= 1283.529 * 0.887 * 0.557 * 2882188
= 1828.583 N

Element Hgt (z) K1 K2 K3 Kz Kzt qz


mm N/m²
---------------------------------------------------------------------------
Node 10 to 20 12050.0 0.000 0.000 0.000 1.041 1.000 1283.529
Node 20 to 30 12050.0 0.000 0.000 0.000 1.041 1.000 1283.529
Node 30 to 40 12050.0 0.000 0.000 0.000 1.041 1.000 1283.529
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 28
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Wind Load Calculation : Step: 7 2:26p Nov 7,2009

3ODWIRUP/RDG&DOFXODWLRQV

ID Wind Area Elevation Pressure Force Cf


mm² mm N/m² N
-------------------------------------------------------------------------

:LQG/RDGVRQ0DVVHV(TXLSPHQW3LSLQJ

ID Wind Area Elevation Pressure Force


mm² mm N/m² N
-------------------------------------------------------------------------
INLET DEVICE 0.00 12000.00 1283.53 0.00
GAS BOX 0.00 24000.00 1283.53 0.00
INTERNALS 0.00 17000.00 1283.53 0.00
WEIR 0.00 22900.00 1283.53 0.00

:LQG/RDG&DOFXODWLRQ

| | Wind | Wind | Wind | Height | Element |


From| To | Height | Diameter | Area | Factor | Wind Load |
| | mm | mm | mm² | N/m² | N |
10| 20| 12050.0 | 4347.60 | 2.882E+06 | 1283.53 | 1828.58 |
20| 30| 12050.0 | 4356.00 | 64.90E+06 | 1283.53 | 41178.1 |
30| 40| 12050.0 | 4347.60 | 2.882E+06 | 1283.53 | 1828.58 |

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 29
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Center of Gravity Calculation : Step: 8 2:26p Nov 7,2009

6KRS)LHOG,QVWDOODWLRQ2SWLRQV

Note : The CG is computed from the first Element From Node

Center of Gravity of Saddles 7500.0 mm


Center of Gravity of Liquid 7500.0 mm
Center of Gravity of Nozzles 8648.9 mm
Center of Gravity of Added Weights (Empty) 7412.5 mm
Center of Gravity of Added Weights (Operating) 7412.5 mm

Center of Gravity of Bare Shell New and Cold 7500.0 mm


Center of Gravity of Bare Shell Corroded 7500.0 mm

Vessel CG in the Operating Condition 7535.9 mm


Vessel CG in the Fabricated (Shop/Empty) Condition 7577.6 mm

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 30
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

+RUL]RQWDO9HVVHO$QDO\VLV6WUHVVHVIRUWKH/HIW6DGGOH

Horizontal Vessel Stress Calculations : Operating Case

Shell Allowable Stress used in Calculation 137892.00 kPa


Shell Comp. Yield Stress used in Calculation 235962.00 kPa
Head Allowable Stress used in Calculation 137892.00 kPa

Saddle Force Q, Operating Case 2018459.12 N

Horizontal Vessel Analysis Results: Actual Allowable


Long. Stress at Top of Saddles 62900.25 137892.00 kPa
Long. Stress at Bottom of Saddles 63012.16 137892.00 kPa
Long. Stress at Top of Midspan 52766.13 137892.00 kPa
Long. Stress at Bottom of Midspan 73146.28 137892.00 kPa

Tangential Shear in Shell 16341.55 110313.60 kPa


Tangential Shear in Head 17319.25 110313.60 kPa
Circ. Stress at Horn of Saddle -15930.70 -206838.00 kPa
Circ. Stress at Tip of Wear Plate -18659.64 -206838.00 kPa
Addl. Stress in Head as Stiffener 7894.03 34473.00 kPa
Circ. Compressive Stress in Shell -44097.44 -117981.00 kPa

Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.

,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 44835.3 /2 + 225681 ) * 2050.0000 / 3148.8682
= 484557.5 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 15939.69 , 613560 , 76000 ) * 2050.0000 / 13800.0010
= 91144.9 N

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:


= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 0.00 , 613560 , 76000 ) * 2050.0000 / 13800.0010
= 91144.9 N

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 0 /2 + 225681 ) * 2050.0000 / 3148.8682
= 440774.0 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1533901 + Max( 91144 , 484557 , 91144 , 440773 )
= 2018459.1 N

Summary of Loads at the base of this Saddle:


Vertical Load (including sadddle weight) 2030977.00 N
Transverse Shear Load Saddle 248098.80 N
Longitudinal Shear Load Saddle 613560.69 N

)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV

Intermediate Term [MFract1]:


= 1 - (1- a/L + (R²-H2²)/(2a*L))/(1+(4H)/3L)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 31
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

= 1-(1-600.00/15000.00+(1753.000²-875.000²)/(2*600.00*15000.00))/
(1+(4*72.92)/(2*15000.00))
= -0.0097

%HQGLQJ0RPHQWRYHUWKH6DGGOH  >0@
= Q * a( MFract1 )
= 2018459 * 600.000 ( -0.0097 )
= -11702.47 N-m

Intermediate Term [MFract2]:


= (1+2(R²-H²)/(L²))/(1+(4H)/( 3L))-4a/L
= (1+2(1752²-875²)/(15000²))/(1+(4*875)/(3*15000))-
4*600.00/15000.00
= 0.7869

0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 2018459 * 15000.001 /4 * 0.7869
= 5958371.50 N-m

/RQJLWXGLQDO%HQGLQJ  DW0LGVSDQ
= ( 0.25 * Q * L * K.2 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 2018459 * 15000.00 * 0.7869 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= 9950.80 kPa

Compute the area ratio [K]:


= pi * (sin(delta)/Delta - cos(delta) ) / (delta + sin(delta) * cos(delta) -
(delta + sin(delta) * cos(delta) - 2 * sin(delta) * sin(delta)/delta)
= Pi * (sin(1.396 ) / 1.396 - cos(1.396 )) / ( 1.396 + sin(1.396 ) *
cos(1.396 ) - 2 * sin(1.396 ) * sin(1.396 )/ 1.396 )
= 9.3799

,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.010 * 4 * 600.000 / 15000.001
= -0.0145

/RQJLWXGLQDO%HQGLQJ  DW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 2018459 * 15000.00 * -0.0145 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= -183.32 kPa

7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 2018459 / ( 1753.0000 * 62.0000 )
= 16341.55 kPa

7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 2018459 / ( 1753.00 * ( 58.5000 - 0.0000 )
= 17319.25 kPa

&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -2018459 /( 4 * 62.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 2018459 * 0.0110 / ( 2 * 3843.9998 )
= -18659.64 kPa

Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)

Equivalent Membrane Thickness [Tem]:


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 32
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

= Corroded Thickness + Wearplate Thickness


= 62.000 + 25.000
= 87.000 mm

Equivalent Bending Thickness squared [Teb]:


= Corroded Thickness^2 + Wearplate Thickness^2
= 62.000 ^2 + 25.000 ^2
= 4469.000 mm^2

&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -2018459 /( 4 * 87.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 2018459 * 0.0130 / ( 2 * 4469.0000 )
= -15930.70 kPa

Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011

$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 2018459 /( 1753.0000 * 58.5000 )
= 7894.03 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 2018459 *( 0.7603 /( 87.0000 * 400.000 ) ) )
= -44097.44 kPa

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:


= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.109E-04 * 13800.001 * ( 120.0 - 21.1 )
= 14.903 mm

5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH
Baseplate Length Bplen 2300.0000 mm
Baseplate Thickness Bpthk 40.0000 mm
Baseplate Width Bpwid 300.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 6
Rib Thickness Ribtk 25.0000 mm
Web Thickness Webtk 30.0000 mm
Web Location Webloc Center

0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ

Y A AY Ay² Io
Shell 31. 56686. 1757273. 54475408. 18158470.
Wearplate 74. 10000. 745000. 55502452. 520833.
Web 154. 3990. 612465. 94013288. 5881586.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 499. 82676. 5994738. 895190400. 26160886.

Value C1 = Sumof(Ay)/Sumof(A) = 73. mm


Value I = Sumof(Ay² ) + Sumof(Io) - C1*Sumof(Ay) = 486681664. mm**4
Value As = Sumof(A) - Ashell = 25990. mm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 2018459 = 0.4E+06 N

Tension Stress, St = ( Fh/As ) = 15806.5146 kPa


Allowed Stress, Sa = 0.6 * Yield Str = 148923.5938 kPa
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 33
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

d = B - R*Sin(theta) / theta = 563.2806 mm


Bending Moment, M = Fh * d = 231489.6406 N-m

Bending Stress, Sb = ( M * C1 / I ) = 34475.5664 kPa


Allowed Stress, Sa = 2/3 * Yield Str = 165470.6719 kPa

Minimum Thickness of Baseplate per Moss :


= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))½
= ( 3 * (2018459 + 12517 ) * 300.00 / ( 4 * 2300.000 * 165470.672 ))½
= 34.652 mm

&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV

Effective Baseplate Length [e]:


= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 2300.0000 - 25.4 ) / ( 6 - 1 ) = 454.9200 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 454.9200 * 300.0000 / 2 = 68238.0000 mm²

Axial Load [P]:


= Ap * Bp
= 68238.0 * 2.93 = 199616.8 N

Area of the Rib and Web [Ar]:


= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 300.000 - 25.4 - 30.000 ) * 25.000 + 454.9200 /2 * 30.000
= 12938.801 mm²

Compressive Stress [Sc]:


= P/Ar
= 199616.8 / 12938.8008 = 15428.1855 kPa

&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 613560 /( 2 * 2300.00 ) * 454.920 * 1105.50 / 2
= 33553.621 N-m

KL/R < Cc ( 17.7080 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 17.71 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(17.71 )/(8* 126.10 )-( 17.71³)/(8*126.10³)
Sca = 142967.58 kPa

$,6&8QLW\&KHFNRQ2XWVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
Check = 15428.19 / 142967.58 + (33553.62 /336186.156) / 165470.67
Check = 0.71

&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 34
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

Rib 137.3 6115.0 839589.4 0.0 43137992.0


Web 137.3 13647.6 1873815.5 0.0 1023569.1
Values 137.3 19762.6 2713404.8 0.0 44161564.0

KL/R < Cc ( 6.4354 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 6.44 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(6.44 )/(8* 126.10 )-( 6.44³)/(8*126.10³)
Sca = 147042.69 kPa

$,6&8QLW\&KHFNRQ,QVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
Check = 20202.02 / 147042.69 + ( 18466.60 /321642.844) / 165470.67
Check = 0.48

,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV

Total Number of Bolts per BasePlate Nbolts 6


Total Number of Bolts in Tension/Baseplate Nbt 3
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 172365.00 kPa
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 150.0124 mm
Nominal Bolt Diameter Bnd 36.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114449.67 kPa
Area Available in a Single Bolt BltArea 738.0151 mm²
Saddle Load QO (Weight) QO 1546419.5 N
Saddle Load QL (Wind/Seismic contribution) QL 91144.9 N
Maximum Transverse Force Ft 248098.8 N
Maximum Longitudinal Force Fl 613560.7 N
Saddle Bolted to Steel Foundation No

%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV

%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 613560 / (172365.00 * 6.00 )
= 593.2925 mm²

%ROW$UHDGXHWR7UDQVYHUVH/RDG

0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 248098.80 + 0.00
= 508808.75 N-m

(FFHQWULFLW\ H 
= Rmom / QO
= 508808 / 1546419
= 328.89 mm < Bplen/6 --> No Uplift in Transverse direction

%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)

5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 593.2925 , 0.0000 ]
= 593.2925 mm²
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 35
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

=LFN$QDO\VLV6WUHVVHVIRUWKH5LJKW6DGGOH

Shell Allowable Stress used in Calculation 137892.00 kPa


Shell Comp. Yield Stress used in Calculation 235962.00 kPa
Head Allowable Stress used in Calculation 137892.00 kPa

Saddle Force Q, Operating Case 1584284.12 N

Horizontal Vessel Analysis Results: Actual Allowable


Long. Stress at Top of Saddles 62860.82 137892.00 kPa
Long. Stress at Bottom of Saddles 63051.60 137892.00 kPa
Long. Stress at Top of Midspan 54906.57 137892.00 kPa
Long. Stress at Bottom of Midspan 71005.84 137892.00 kPa

Tangential Shear in Shell 12826.45 110313.60 kPa


Tangential Shear in Head 13593.84 110313.60 kPa
Circ. Stress at Horn of Saddle -12503.97 -206838.00 kPa
Circ. Stress at Tip of Wear Plate -14645.91 -206838.00 kPa
Addl. Stress in Head as Stiffener 6196.01 34473.00 kPa
Circ. Compressive Stress in Shell -34611.98 -117981.00 kPa

Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.

,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 44835.3 /2 + 60318 ) * 2050.0000 / 3148.8682
= 161591.2 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 15939.69 , 569077 , 76000 ) * 2050.0000 / 13800.0010
= 84536.8 N

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:


= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 0.00 , 569077 , 76000 ) * 2050.0000 / 13800.0010
= 84536.8 N

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 0 /2 + 60318 ) * 2050.0000 / 3148.8682
= 117807.7 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1422693 + Max( 84536 , 161591 , 84536 , 117807 )
= 1584284.1 N

Summary of Loads at the base of this Saddle:


Vertical Load (including sadddle weight) 1596802.00 N
Transverse Shear Load Saddle 82736.48 N
Longitudinal Shear Load Saddle 569077.19 N

)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV

Intermediate Term [MFract1]:


= 1 - (1- a/L + (R²-H2²)/(2a*L))/(1+(4H)/3L)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 36
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

= 1-(1-600.00/15000.00+(1753.000²-875.000²)/(2*600.00*15000.00))/
(1+(4*72.92)/(2*15000.00))
= -0.0097

%HQGLQJ0RPHQWRYHUWKH6DGGOH  >0@
= Q * a( MFract1 )
= 1584284 * 600.000 ( -0.0097 )
= -9185.25 N-m

Intermediate Term [MFract2]:


= (1+2(R²-H²)/(L²))/(1+(4H)/( 3L))-4a/L
= (1+2(1752²-875²)/(15000²))/(1+(4*875)/(3*15000))-
4*600.00/15000.00
= 0.7869

0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 1584284 * 15000.001 /4 * 0.7869
= 4676712.50 N-m

/RQJLWXGLQDO%HQGLQJ  DW0LGVSDQ
= ( 0.25 * Q * L * K.2 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1584284 * 15000.00 * 0.7869 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= 7810.36 kPa

Compute the area ratio [K]:


= pi * (sin(delta)/Delta - cos(delta) ) / (delta + sin(delta) * cos(delta) -
(delta + sin(delta) * cos(delta) - 2 * sin(delta) * sin(delta)/delta)
= Pi * (sin(1.396 ) / 1.396 - cos(1.396 )) / ( 1.396 + sin(1.396 ) *
cos(1.396 ) - 2 * sin(1.396 ) * sin(1.396 )/ 1.396 )
= 9.3799

,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.010 * 4 * 600.000 / 15000.001
= -0.0145

/RQJLWXGLQDO%HQGLQJ  DW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1584284 * 15000.00 * -0.0145 ) /
( 3.141 * 1753.0000 * 1753.0000 * ( 65.0000 - 3.0000 )))
= -143.89 kPa

7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 1584284 / ( 1753.0000 * 62.0000 )
= 12826.45 kPa

7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 1584284 / ( 1753.00 * ( 58.5000 - 0.0000 )
= 13593.84 kPa

&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -1584284 /( 4 * 62.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 1584284 * 0.0110 / ( 2 * 3843.9998 )
= -14645.91 kPa

Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)

Equivalent Membrane Thickness [Tem]:


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 37
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

= Corroded Thickness + Wearplate Thickness


= 62.000 + 25.000
= 87.000 mm

Equivalent Bending Thickness squared [Teb]:


= Corroded Thickness^2 + Wearplate Thickness^2
= 62.000 ^2 + 25.000 ^2
= 4469.000 mm^2

&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -1584284 /( 4 * 87.0000 (300.00 + 257.1469 + 257.1469 ))
-3 * 1584284 * 0.0130 / ( 2 * 4469.0000 )
= -12503.97 kPa

Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011

$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 1584284 /( 1753.0000 * 58.5000 )
= 6196.01 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 1584284 *( 0.7603 /( 87.0000 * 400.000 ) ) )
= -34611.98 kPa

5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH

Baseplate Length Bplen 2300.0000 mm


Baseplate Thickness Bpthk 40.0000 mm
Baseplate Width Bpwid 300.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 6
Rib Thickness Ribtk 25.0000 mm
Web Thickness Webtk 30.0000 mm
Web Location Webloc Center

0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ

Y A AY Ay² Io
Shell 31. 56686. 1757273. 54475408. 18158470.
Wearplate 74. 10000. 745000. 55502452. 520833.
Web 154. 3990. 612465. 94013288. 5881586.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 499. 82676. 5994738. 895190400. 26160886.

Value C1 = Sumof(Ay)/Sumof(A) = 73. mm


Value I = Sumof(Ay² ) + Sumof(Io) - C1*Sumof(Ay) = 486681664. mm**4
Value As = Sumof(A) - Ashell = 25990. mm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1584284 = 0.3E+06 N

Tension Stress, St = ( Fh/As ) = 12406.4990 kPa


Allowed Stress, Sa = 0.6 * Yield Str = 148923.5938 kPa

d = B - R*Sin(theta) / theta = 563.2806 mm


Bending Moment, M = Fh * d = 181695.7188 N-m
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 38
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

Bending Stress, Sb = ( M * C1 / I ) = 27059.7988 kPa


Allowed Stress, Sa = 2/3 * Yield Str = 165470.6719 kPa

Minimum Thickness of Baseplate per Moss :


= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))½
= ( 3 * (1584284 + 12517 ) * 300.00 / ( 4 * 2300.000 * 165470.672 ))½
= 30.725 mm

&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV

Effective Baseplate Length [e]:


= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 2300.0000 - 25.4 ) / ( 6 - 1 ) = 454.9200 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 454.9200 * 300.0000 / 2 = 68238.0000 mm²

Axial Load [P]:


= Ap * Bp
= 68238.0 * 2.30 = 156678.8 N

Area of the Rib and Web [Ar]:


= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 300.000 - 25.4 - 30.000 ) * 25.000 + 454.9200 /2 * 30.000
= 12938.801 mm²

Compressive Stress [Sc]:


= P/Ar
= 156678.8 / 12938.8008 = 12109.5488 kPa

&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 569077 /( 2 * 2300.00 ) * 454.920 * 1105.50 / 2
= 31120.971 N-m

KL/R < Cc ( 17.7080 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 17.71 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(17.71 )/(8* 126.10 )-( 17.71³)/(8*126.10³)
Sca = 142967.58 kPa

$,6&8QLW\&KHFNRQ2XWVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
Check = 12109.55 / 142967.58 + (31120.97 /336186.156) / 165470.67
Check = 0.64

&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
Rib 137.3 6115.0 839589.4 0.0 43137992.0
Web 137.3 13647.6 1873815.5 0.0 1023569.1
Values 137.3 19762.6 2713404.8 0.0 44161564.0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 39
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Ope.) : Step: 9 2:26p Nov 7,2009

KL/R < Cc ( 6.4354 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 6.44 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(6.44 )/(8* 126.10 )-( 6.44³)/(8*126.10³)
Sca = 147042.69 kPa

$,6&8QLW\&KHFNRQ,QVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
Check = 15856.52 / 147042.69 + ( 17127.76 /321642.844) / 165470.67
Check = 0.43

,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV

Total Number of Bolts per BasePlate Nbolts 6


Total Number of Bolts in Tension/Baseplate Nbt 3
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 172365.00 kPa
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 150.0124 mm
Nominal Bolt Diameter Bnd 36.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114449.67 kPa
Area Available in a Single Bolt BltArea 738.0151 mm²
Saddle Load QO (Weight) QO 1435210.9 N
Saddle Load QL (Wind/Seismic contribution) QL 84536.8 N
Maximum Transverse Force Ft 248098.8 N
Maximum Longitudinal Force Fl 613560.7 N
Saddle Bolted to Steel Foundation No

%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV

%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 613560 / (172365.00 * 6.00 )
= 593.2925 mm²

%ROW$UHDGXHWR7UDQVYHUVH/RDG

0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 248098.80 + 0.00
= 508808.75 N-m

(FFHQWULFLW\ H 
= Rmom / QO
= 508808 / 1435210
= 354.37 mm < Bplen/6 --> No Uplift in Transverse direction

%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)

5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 593.2925 , 0.0000 ]
= 593.2925 mm²

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 40
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

+RUL]RQWDO9HVVHO$QDO\VLV6WUHVVHVIRUWKH/HIW6DGGOH

Horizontal Vessel Stress Calculations : Test Case

Shell Allowable Stress used in Calculation 137892.00 kPa


Shell Comp. Yield Stress used in Calculation 261994.80 kPa
Head Allowable Stress used in Calculation 137892.00 kPa

Saddle Force Q, Test Case, no Ext. Forces 1573177.50 N

Horizontal Vessel Analysis Results: Actual Allowable


Long. Stress at Top of Saddles 77709.07 137892.00 kPa
Long. Stress at Bottom of Saddles 77450.91 137892.00 kPa
Long. Stress at Top of Midspan 70157.77 137892.00 kPa
Long. Stress at Bottom of Midspan 85002.21 137892.00 kPa

Tangential Shear in Shell 12169.52 110313.60 kPa


Tangential Shear in Head 12862.09 110313.60 kPa
Circ. Stress at Horn of Saddle -11615.05 -206838.00 kPa
Circ. Stress at Tip of Wear Plate -13244.77 -206838.00 kPa
Addl. Stress in Head as Stiffener 5862.48 34473.00 kPa
Circ. Compressive Stress in Shell -33223.69 -130997.40 kPa

Hydrostatic Test Pressure at top of Vessel 5850.000 kPa

Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.

,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 14795.6 /2 + 0 ) * 2050.0000 / 3143.6721
= 14472.4 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 5260.10 , 0.00 , 0 ) * 2050.0000 / 13800.0010
= 781.4 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1558705 + Max( 781 , 14472 , 0 , 0 )
= 1573177.5 N

Summary of Loads at the base of this Saddle:


Vertical Load (including sadddle weight) 1585695.38 N
Transverse Shear Load Saddle 7397.82 N
Longitudinal Shear Load Saddle 5260.10 N

)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV

Intermediate Term [MFract1]:


= 1 - (1- a/L + (R²-H2²)/(2a*L))/(1+(4H)/3L)
= 1-(1-600.00/15000.00+(1750.000²-875.000²)/(2*600.00*15000.00))/
(1+(4*72.92)/(2*15000.00))
= -0.0091

%HQGLQJ0RPHQWRYHUWKH6DGGOH  >0@
= Q * a( MFract1 )
= 1573177 * 600.000 ( -0.0091 )
= -8609.34 N-m
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 41
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

Intermediate Term [MFract2]:


= (1+2(R²-H²)/(L²))/(1+(4H)/( 3L))-4a/L
= (1+2(1750²-875²)/(15000²))/(1+(4*875)/(3*15000))-
4*600.00/15000.00
= 0.7868

0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 1573177 * 15000.001 /4 * 0.7868
= 4643415.00 N-m

/RQJLWXGLQDO%HQGLQJ  DW0LGVSDQ
= ( 0.25 * Q * L * K.2 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1573177 * 15000.00 * 0.7868 ) /
( 3.141 * 1749.9999 * 1749.9999 * ( 65.0000 - 0.0000 )))
= 7422.22 kPa

Compute the area ratio [K]:


= pi * (sin(delta)/Delta - cos(delta) ) / (delta + sin(delta) * cos(delta) -
(delta + sin(delta) * cos(delta) - 2 * sin(delta) * sin(delta)/delta)
= Pi * (sin(1.396 ) / 1.396 - cos(1.396 )) / ( 1.396 + sin(1.396 ) *
cos(1.396 ) - 2 * sin(1.396 ) * sin(1.396 )/ 1.396 )
= 9.3799

,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.009 * 4 * 600.000 / 15000.001
= -0.0137

/RQJLWXGLQDO%HQGLQJ  DW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1573177 * 15000.00 * -0.0137 ) /
( 3.141 * 1749.9999 * 1749.9999 * ( 65.0000 - 0.0000 )))
= -129.08 kPa

7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 1573177 / ( 1749.9999 * 65.0000 )
= 12169.52 kPa

7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 1573177 / ( 1750.00 * ( 61.5000 - 0.0000 )
= 12862.09 kPa

&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -1573177 /( 4 * 65.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1573177 * 0.0106 / ( 2 * 4224.9995 )
= -13244.77 kPa

Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)

Equivalent Membrane Thickness [Tem]:


= Corroded Thickness + Wearplate Thickness
= 65.000 + 25.000
= 90.000 mm

Equivalent Bending Thickness squared [Teb]:


= Corroded Thickness^2 + Wearplate Thickness^2
= 65.000 ^2 + 25.000 ^2
= 4850.000 mm^2
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 42
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -1573177 /( 4 * 90.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1573177 * 0.0130 / ( 2 * 4849.9995 )
= -11615.05 kPa

Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011

$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 1573177 /( 1749.9999 * 61.5000 )
= 5862.48 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 1573177 *( 0.7603 /( 90.0000 * 400.000 ) ) )
= -33223.69 kPa

5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH
Baseplate Length Bplen 2300.0000 mm
Baseplate Thickness Bpthk 40.0000 mm
Baseplate Width Bpwid 300.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 6
Rib Thickness Ribtk 25.0000 mm
Web Thickness Webtk 30.0000 mm
Web Location Webloc Center

0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ

Y A AY Ay² Io
Shell 32. 60199. 1956468. 63585148. 21195048.
Wearplate 78. 10000. 775000. 60062440. 520833.
Web 155. 3900. 604500. 93697400. 5492494.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 505. 86099. 6215968. 908544256. 28808376.

Value C1 = Sumof(Ay)/Sumof(A) = 72. mm


Value I = Sumof(Ay² ) + Sumof(Io) - C1*Sumof(Ay) = 488587680. mm**4
Value As = Sumof(A) - Ashell = 25900. mm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1573177 = 0.3E+06 N

Tension Stress, St = ( Fh/As ) = 12362.3359 kPa


Allowed Stress, Sa = 0.6 * Yield Str = 148923.5938 kPa

d = B - R*Sin(theta) / theta = 562.7616 mm


Bending Moment, M = Fh * d = 180255.7031 N-m

Bending Stress, Sb = ( M * C1 / I ) = 26625.1699 kPa


Allowed Stress, Sa = 2/3 * Yield Str = 165470.6719 kPa

Minimum Thickness of Baseplate per Moss :


= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))½
= ( 3 * (1573177 + 12517 ) * 300.00 / ( 4 * 2300.000 * 165470.672 ))½
= 30.618 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 43
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV

Effective Baseplate Length [e]:


= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 2300.0000 - 25.4 ) / ( 6 - 1 ) = 454.9200 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 454.9200 * 300.0000 / 2 = 68238.0000 mm²

Axial Load [P]:


= Ap * Bp
= 68238.0 * 2.28 = 155580.4 N

Area of the Rib and Web [Ar]:


= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 300.000 - 25.4 - 30.000 ) * 25.000 + 454.9200 /2 * 30.000
= 12938.801 mm²

Compressive Stress [Sc]:


= P/Ar
= 155580.4 / 12938.8008 = 12024.6543 kPa

&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 5260.1 /( 2 * 2300.00 ) * 454.920 * 1102.50 / 2
= 286.877 N-m

KL/R < Cc ( 17.6600 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 17.66 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(17.66 )/(8* 126.10 )-( 17.66³)/(8*126.10³)
Sca = 142986.95 kPa

$,6&8QLW\&KHFNRQ2XWVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
Check = 12024.65 / 142986.95 + (286.88 /336186.156) / 165470.67
Check = 0.09

&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
Rib 137.3 6115.0 839589.4 0.0 43137992.0
Web 137.3 13647.6 1873815.5 0.0 1023569.1
Values 137.3 19762.6 2713404.8 0.0 44161564.0

KL/R < Cc ( 6.3719 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 6.37 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(6.37 )/(8* 126.10 )-( 6.37³)/(8*126.10³)
Sca = 147062.86 kPa

$,6&8QLW\&KHFNRQ,QVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 44
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

Check = 15745.36 / 147062.86 + ( 156.75 /321642.844) / 165470.67


Check = 0.11

,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV

Total Number of Bolts per BasePlate Nbolts 6


Total Number of Bolts in Tension/Baseplate Nbt 3
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 172365.00 kPa
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 150.0124 mm
Nominal Bolt Diameter Bnd 36.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114449.67 kPa
Area Available in a Single Bolt BltArea 738.0151 mm²
Saddle Load QO (Weight) QO 1571222.9 N
Saddle Load QL (Wind/Seismic contribution) QL 781.4 N
Maximum Transverse Force Ft 7397.8 N
Maximum Longitudinal Force Fl 5260.1 N
Saddle Bolted to Steel Foundation No

%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV

%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 5260.10 / (172365.00 * 6.00 )
= 5.0863 mm²

%ROW$UHDGXHWR7UDQVYHUVH/RDG

0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 7397.82 + 0.00
= 15171.68 N-m

(FFHQWULFLW\ H 
= Rmom / QO
= 15171.68 / 1571222
= 9.65 mm < Bplen/6 --> No Uplift in Transverse direction

%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)

5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 5.0863 , 0.0000 ]
= 5.0863 mm²

=LFN$QDO\VLV6WUHVVHVIRUWKH5LJKW6DGGOH

Shell Allowable Stress used in Calculation 137892.00 kPa


Shell Comp. Yield Stress used in Calculation 261994.80 kPa
Head Allowable Stress used in Calculation 137892.00 kPa

Saddle Force Q, Test Case, no Ext. Forces 1461968.38 N

Horizontal Vessel Analysis Results: Actual Allowable


Long. Stress at Top of Saddles 77699.95 137892.00 kPa
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 45
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

Long. Stress at Bottom of Saddles 77460.04 137892.00 kPa


Long. Stress at Top of Midspan 70682.45 137892.00 kPa
Long. Stress at Bottom of Midspan 84477.52 137892.00 kPa

Tangential Shear in Shell 11309.24 110313.60 kPa


Tangential Shear in Head 11952.86 110313.60 kPa
Circ. Stress at Horn of Saddle -10793.98 -206838.00 kPa
Circ. Stress at Tip of Wear Plate -12308.49 -206838.00 kPa
Addl. Stress in Head as Stiffener 5448.06 34473.00 kPa
Circ. Compressive Stress in Shell -30875.08 -130997.40 kPa

Hydrostatic Test Pressure at top of Vessel 5850.000 kPa

Note: The Longitudinal Stress from the Zick Analysis is combined with
the Longitudinal Pressure Stress to get the total stress.

,QWHUPHGLDWH5HVXOWV6DGGOH5HDFWLRQ4GXHWR:LQGRU6HLVPLF

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 14795.6 /2 + 0 ) * 2050.0000 / 3143.6721
= 14472.4 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 5260.10 , 0.00 , 0 ) * 2050.0000 / 13800.0010
= 781.4 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1447496 + Max( 781 , 14472 , 0 , 0 )
= 1461968.4 N

Summary of Loads at the base of this Saddle:


Vertical Load (including sadddle weight) 1474486.12 N
Transverse Shear Load Saddle 7397.82 N
Longitudinal Shear Load Saddle 5260.10 N

)RUPXODVDQG6XEVWLWXWLRQVIRU+RUL]RQWDO$QDO\VLV

Intermediate Term [MFract1]:


= 1 - (1- a/L + (R²-H2²)/(2a*L))/(1+(4H)/3L)
= 1-(1-600.00/15000.00+(1750.000²-875.000²)/(2*600.00*15000.00))/
(1+(4*72.92)/(2*15000.00))
= -0.0091

%HQGLQJ0RPHQWRYHUWKH6DGGOH  >0@
= Q * a( MFract1 )
= 1461968 * 600.000 ( -0.0091 )
= -8000.74 N-m

Intermediate Term [MFract2]:


= (1+2(R²-H²)/(L²))/(1+(4H)/( 3L))-4a/L
= (1+2(1750²-875²)/(15000²))/(1+(4*875)/(3*15000))-
4*600.00/15000.00
= 0.7868

0RPHQWDW0LG6SDQ>0@
= QL/4 * MFract2
= 1461968 * 15000.001 /4 * 0.7868
= 4315168.50 N-m

/RQJLWXGLQDO%HQGLQJ  DW0LGVSDQ
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 46
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

= ( 0.25 * Q * L * K.2 / ( pi * R² * ( Ts - Ca )))


= ( 0.25 * 1461968 * 15000.00 * 0.7868 ) /
( 3.141 * 1749.9999 * 1749.9999 * ( 65.0000 - 0.0000 )))
= 6897.54 kPa

Compute the area ratio [K]:


= pi * (sin(delta)/Delta - cos(delta) ) / (delta + sin(delta) * cos(delta) -
(delta + sin(delta) * cos(delta) - 2 * sin(delta) * sin(delta)/delta)
= Pi * (sin(1.396 ) / 1.396 - cos(1.396 )) / ( 1.396 + sin(1.396 ) *
cos(1.396 ) - 2 * sin(1.396 ) * sin(1.396 )/ 1.396 )
= 9.3799

,QWHUPHGLDWH3URGXFW>.@
= K * MFract1 * 4 * A / L
= 9.380 * -0.009 * 4 * 600.000 / 15000.001
= -0.0137

/RQJLWXGLQDO%HQGLQJ  DW6DGGOH
= ( 0.25 * Q * L * K.1 / ( pi * R² * ( Ts - Ca )))
= ( 0.25 * 1461968 * 15000.00 * -0.0137 ) /
( 3.141 * 1749.9999 * 1749.9999 * ( 65.0000 - 0.0000 )))
= -119.96 kPa

7DQJHQWLDO6KHDULQ6KHOOQHDU6DGGOH
= K3 * Q / ( R * t )
= 0.8799 * 1461968 / ( 1749.9999 * 65.0000 )
= 11309.24 kPa

7DQJHQWLDO6KHDULQ+HDGXVHGDV6WLIIHQHU
= K4 * Q / ( R * Th )
= 0 * 1461968 / ( 1750.00 * ( 61.5000 - 0.0000 )
= 11952.86 kPa

&LUFXPIHUHQWLDO6WUHVVDW7LSRIWKH:HDU3ODWH
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t2)
= -1461968 /( 4 * 65.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1461968 * 0.0106 / ( 2 * 4224.9995 )
= -12308.49 kPa

Note: Wear Plate is considered as A < R/2 and WearPlate extension > R/10)

Equivalent Membrane Thickness [Tem]:


= Corroded Thickness + Wearplate Thickness
= 65.000 + 25.000
= 90.000 mm

Equivalent Bending Thickness squared [Teb]:


= Corroded Thickness^2 + Wearplate Thickness^2
= 65.000 ^2 + 25.000 ^2
= 4850.000 mm^2

&LUFXPIHUHQWLDO6WUHVVDW+RUQRI6DGGOH
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t2)
= -1461968 /( 4 * 90.0000 (300.00 + 263.0694 + 263.0694 ))
-3 * 1461968 * 0.0130 / ( 2 * 4849.9995 )
= -10793.98 kPa

Parameter [K4]:
= (3/8)*(sin(alpha)²/(pi-alpha+sin(alpha*cos(alpha)))
= (3/8)*(sin(114.0 )²/(pi-114.0 +sin(114.0 *cos(114.0 )))
= 0.4011
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 47
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

$GGLWLRQDO7HQVLRQLQ+HDGXVHGDV6WLIIHQHU
= K4 * Q/( R * th )
= 0.4011 * 1461968 /( 1749.9999 * 61.5000 )
= 5448.06 kPa
&LUFXPIHUHQWLDO&RPSUHVVLRQDW%RWWRPRI6KHOO
= (Q*( K.9/( TEM9 * WPDWTH ) ) )
= ( 1461968 *( 0.7603 /( 90.0000 * 400.000 ) ) )
= -30875.08 kPa

5HVXOWVIRU9HVVHO5LEV:HEDQG%DVH

Baseplate Length Bplen 2300.0000 mm


Baseplate Thickness Bpthk 40.0000 mm
Baseplate Width Bpwid 300.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 6
Rib Thickness Ribtk 25.0000 mm
Web Thickness Webtk 30.0000 mm
Web Location Webloc Center

0RPHQWRI,QHUWLDRI6DGGOH/DWHUDO'LUHFWLRQ

Y A AY Ay² Io
Shell 32. 60199. 1956468. 63585148. 21195048.
Wearplate 78. 10000. 775000. 60062440. 520833.
Web 155. 3900. 604500. 93697400. 5492494.
BasePlate 240. 12000. 2880000. 691199296. 1599998.
Totals 505. 86099. 6215968. 908544256. 28808376.

Value C1 = Sumof(Ay)/Sumof(A) = 72. mm


Value I = Sumof(Ay² ) + Sumof(Io) - C1*Sumof(Ay) = 488587680. mm**4
Value As = Sumof(A) - Ashell = 25900. mm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1461968 = 0.3E+06 N

Tension Stress, St = ( Fh/As ) = 11488.4326 kPa


Allowed Stress, Sa = 0.6 * Yield Str = 148923.5938 kPa

d = B - R*Sin(theta) / theta = 562.7616 mm


Bending Moment, M = Fh * d = 167513.2812 N-m

Bending Stress, Sb = ( M * C1 / I ) = 24743.0137 kPa


Allowed Stress, Sa = 2/3 * Yield Str = 165470.6719 kPa

Minimum Thickness of Baseplate per Moss :


= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))½
= ( 3 * (1461968 + 12517 ) * 300.00 / ( 4 * 2300.000 * 165470.672 ))½
= 29.525 mm

&DOFXODWLRQRI$[LDO/RDG,QWHUPHGLDWH9DOXHVDQG&RPSUHVVLYH6WUHVV

Effective Baseplate Length [e]:


= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 2300.0000 - 25.4 ) / ( 6 - 1 ) = 454.9200 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 454.9200 * 300.0000 / 2 = 68238.0000 mm²

Axial Load [P]:


= Ap * Bp
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 48
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

= 68238.0 * 2.12 = 144582.3 N

Area of the Rib and Web [Ar]:


= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 300.000 - 25.4 - 30.000 ) * 25.000 + 454.9200 /2 * 30.000
= 12938.801 mm²

Compressive Stress [Sc]:


= P/Ar
= 144582.3 / 12938.8008 = 11174.6221 kPa

&KHFNRI2XWVLGH5LEV
,QHUWLDRI6DGGOH2XWHU5LEV/RQJLWXGLQDO'LUHFWLRQ
Y A AY Ay² Io
Rib 150.0 6432.5 964874.9 0.0 49404356.0
Web 150.0 6823.8 1023570.0 0.0 1023569.1
Values 150.0 13256.3 1988444.9 0.0 50427924.0

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 5260.1 /( 2 * 2300.00 ) * 454.920 * 1102.50 / 2
= 286.877 N-m

KL/R < Cc ( 17.6600 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 17.66 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(17.66 )/(8* 126.10 )-( 17.66³)/(8*126.10³)
Sca = 142986.95 kPa

$,6&8QLW\&KHFNRQ2XWVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
Check = 11174.62 / 142986.95 + (286.88 /336186.156) / 165470.67
Check = 0.08

&KHFNRI,QVLGH5LEV
,QHUWLDRI6DGGOH,QQHU5LEV$[LDO'LUHFWLRQ
Y A AY Ay² Io
Rib 137.3 6115.0 839589.4 0.0 43137992.0
Web 137.3 13647.6 1873815.5 0.0 1023569.1
Values 137.3 19762.6 2713404.8 0.0 44161564.0

KL/R < Cc ( 6.3719 < 126.0991 ) per AISC E2-1


Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 6.37 )²/(2 * 126.10² )) * 248206 /
( 5/3+3*(6.37 )/(8* 126.10 )-( 6.37³)/(8*126.10³)
Sca = 147062.86 kPa

$,6&8QLW\&KHFNRQ,QVLGH5LEV PXVWEH 


Check = Sc/Sca + (Rm/Z)/Sba
Check = 14632.31 / 147062.86 + ( 156.75 /321642.844) / 165470.67
Check = 0.10

,QSXW'DWDIRU%DVH3ODWH%ROWLQJ&DOFXODWLRQV

Total Number of Bolts per BasePlate Nbolts 6


Total Number of Bolts in Tension/Baseplate Nbt 3
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 172365.00 kPa
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 150.0124 mm
Nominal Bolt Diameter Bnd 36.0000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 49
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Horizontal Vessel Analysis (Test) : Step: 10 2:26p Nov 7,2009

Thread Series Series TEMA Metric


BasePlate Allowable Stress S 114449.67 kPa
Area Available in a Single Bolt BltArea 738.0151 mm²
Saddle Load QO (Weight) QO 1460013.8 N
Saddle Load QL (Wind/Seismic contribution) QL 781.4 N
Maximum Transverse Force Ft 7397.8 N
Maximum Longitudinal Force Fl 5260.1 N
Saddle Bolted to Steel Foundation No

%ROW$UHD&DOFXODWLRQSHU'HQQLV50RVV

%ROW$UHD5HTXLUHPHQW'XHWR/RQJLWXGLQDO/RDG>%OWDUHDUO@
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

%ROW$UHDGXHWR6KHDU/RDG>%OWDUHDUV@
= Fl / (Stba * Nbolts)
= 5260.10 / (172365.00 * 6.00 )
= 5.0863 mm²

%ROW$UHDGXHWR7UDQVYHUVH/RDG

0RPHQWRQ%DVHSODWH'XHWR7UDQVYHUVH/RDG>5PRP@
= B * Ft + Sum of X Moments
= 2050.00 * 7397.82 + 0.00
= 15171.68 N-m

(FFHQWULFLW\ H 
= Rmom / QO
= 15171.68 / 1460013
= 10.39 mm < Bplen/6 --> No Uplift in Transverse direction

%ROW$UHDGXHWR7UDQVYHUVH/RDG>%OWDUHDUW@
= 0 (No Uplift)

5HTXLUHGRID6LQJOH%ROW>%OWDUHDU@
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 5.0863 , 0.0000 ]
= 5.0863 mm²

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 50
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4525.976 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Elliptical Head D 3500.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 61.5000 mm
Head Internal Corrosion Allowance cas 3.0000 mm
Head External Corrosion Allowance caext 0.0000 mm

Distance from Head Centerline L1 900.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 180.00 deg
Nozzle Diameter Dia 66.6400 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 11.1300 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 83.0000 mm


Height of Beveled Transition L` 14.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 30.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 119.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 16.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 61.5000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 51
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 66.640 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (4525.98*0.899*3505.9998)/(2 *137892.00*1.00-0.2*4525.98)
= 51.8700 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4525.98*36.32)/(137892*1.00-0.6*4525.98)
= 1.2161 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3166 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 27.000 Note: less than the hub height, use (e-2)
= 67.5000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 246.8165 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 3932.602 349.678 NA mm²
Area in Shell A1 1133.737 8426.142 NA mm²
Area in Nozzle Wall A2 933.381 1054.805 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 256.000 256.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 2547.450 2547.450 NA mm²
TOTAL AREA AVAILABLE Atot 4870.568 12284.397 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 73.36 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 52
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

= (75.8166*51.8700+2*(30.0000-3.0000)*51.8700*(1-1.0000))
= 3932.602 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (246.817-75.817)*(1.00*(61.5000-3.000)-51.870)-2*(30.000-3.000)
*(1.00*(61.5000-3.0000)-51.8700)*(1-1.0000)
= 1133.737 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(67.50 ,119.00 ) ) * ( 11.13 - 3.00 - 1.22 ) * 1.0000 )
= 933.381 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 16.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 256.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(67.5 ,119.0 ,83.0 )) * (30.0 - 11.1 ) * 1.000 )
= 2547.450 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 30.000 , tr = 51.870 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 1.921

Minimum Temp. w/o impact per UCS-66 -30 C

Governing MDMT of the all the sub-joints of this Junction : -30 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (3932.6016 - 1133.7367 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 61.5000 - 3.0000 ) - 51.8700 ) ) * 137892
= 435297.72 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 3480.8313 + 256.0000 - 0.0000 * 1.00 ) * 137892
= 515265.25 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.8313 + 0.0000 + 256.0000 + 3159.0000 ) * 137892
= 950854.31 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 53
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.8313 + 0.0000 + 256.0000 + 2547.4502 + 0.1E+06 ) * 0
= 2055147.25 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 132.1780 * 16.0000 * 0.49 * 137892
= 224451. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 51.9986 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 425727. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 132.1780 * ( 61.5000 - 3.0000 ) * 0.74 * 137892
= 1239350. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 224451 + 425726 ) = 650178 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 224451 + 0 + 1239349 + 0 ) = 1463801 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 224451 + 1239349 + 0 ) = 1463801 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 650178 N , must exceed W = 435297 N or W1 = 515265 N
Path 2-2 = 1463801 N , must exceed W = 435297 N or W2 = 950854 N
Path 3-3 = 1463801 N , must exceed W = 435297 N or W3 = 2055147 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4525.976 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in the Latitudinal direction.

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 66.640 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (4525.98*0.899*3505.9998)/(2 *137892.00*1.00-0.2*4525.98)
= 51.8700 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4525.98*36.32)/(137892*1.00-0.6*4525.98)
= 1.2161 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 54
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

Required Nozzle thickness under External Pressure per UG-28 : 0.3166 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 27.000 Note: less than the hub height, use (e-2)
= 67.5000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 243.6400 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 3767.834 335.027 NA mm²
Area in Shell A1 1133.737 8426.143 NA mm²
Area in Nozzle Wall A2 933.381 1054.805 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 256.000 256.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 2547.450 2547.450 NA mm²
TOTAL AREA AVAILABLE Atot 4870.568 12284.397 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (72.6400*51.8700+2*(30.0000-3.0000)*51.8700*(1-1.0000))
= 3767.834 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (243.640-72.640)*(1.00*(61.5000-3.000)-51.870)-2*(30.000-3.000)
*(1.00*(61.5000-3.0000)-51.8700)*(1-1.0000)
= 1133.737 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(67.50 ,119.00 ) ) * ( 11.13 - 3.00 - 1.22 ) * 1.0000 )
= 933.381 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 16.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 256.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(67.5 ,119.0 ,83.0 )) * (30.0 - 11.1 ) * 1.000 )
= 2547.450 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.2161 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 55
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

Wall Thickness per UG16(b), tr16b = 4.5875 mm


Wall Thickness per UG45(b)(1), trb1 = 60.5961 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2685 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 60.5961 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 7.8006 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 7.8006 mm

Final Required Thickness, tr45 = Max(tra, trb) = 7.8006 mm


Available Nozzle Neck Thickness = 11.1300 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (3767.8342 - 1133.7368 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 61.5000 - 3.0000 ) - 51.8700 ) ) * 137892
= 412578.22 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 3480.8313 + 256.0000 - 0.0000 * 1.00 ) * 137892
= 515265.25 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.8313 + 0.0000 + 256.0000 + 3159.0000 ) * 137892
= 950854.31 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.8313 + 0.0000 + 256.0000 + 2547.4502 + 0.1E+06 ) * 0
= 2055147.25 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 61.5000 - 3.0000 ) * 0.74 * 137892
= 1187424. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 215047 + 407889 ) = 622937 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 215047 + 0 + 1187423 + 0 ) = 1402471 N
PATH33 = ( Sonw + Tngw + Sinw )
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 56
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

= ( 215047 + 1187423 + 0 ) = 1402471 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 412578 N or W1 = 515265 N
Path 2-2 = 1402471 N , must exceed W = 412578 N or W2 = 950854 N
Path 3-3 = 1402471 N , must exceed W = 412578 N or W3 = 2055147 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4525.976 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 19.2765 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 202.3129 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Spherical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 6300.000 mm
Vessel Thickness Tv 61.500 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round


WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 66.640 mm
Nozzle Thickness Tn 30.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4525.976 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) (Vl) V1 8000.0 N
Circumferential Shear (SUS) (Vc) V2 8000.0 N
Circumferential Moment (SUS) (Mc) M1 8000.0 N-m
Longitudinal Moment (SUS) (Ml) M2 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear (VC) V2 8000.0 N
Longitudinal Shear (VL) V1 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 57
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

Circumferential Moment (MC) M1 8000.0 N-m


Longitudinal Moment (ML) M2 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Param: U = 0.15 TAU = 5.00 ( 1.85) RHO = 2.17

'LPHQVLRQOHVV/RDGVIRU6SKHULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 3 0.15708 (A,B,C,D)
M(x) / P SP 3 0.12424 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 3 0.49180 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 3 0.44703 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 3 0.49180 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 3 0.44703 (A,B,C,D)

N(y) * T / P SP 3 0.22301 (A,B,C,D)


M(y) / P SP 3 0.14318 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 3 0.08918 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 3 0.83977 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 3 0.08918 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 3 0.83977 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Memb. P | -367 -367 -367 -367 -367 -367 -367 -367
Rad. Bend. P | -1742 1742 -1742 1742 -1742 1742 -1742 1742
Rad. Memb. MC | 0 0 0 0 -2663 -2663 2663 2663
Rad. Bend. MC | 0 0 0 0 -14526 14526 14526 -14526
Rad. Memb. ML | -2663 -2663 2663 2663 0 0 0 0
Rad. Bend. ML | -14526 14526 14526 -14526 0 0 0 0
|
Tot. Rad. Str.| -19299 13238 15079 -10487 -19299 13238 15079 -10487
------------------------------------------------------------------------
Tang. Memb. P | -521 -521 -521 -521 -521 -521 -521 -521
Tang. Bend. P | -2008 2008 -2008 2008 -2008 2008 -2008 2008
Tang. Memb. MC | 0 0 0 0 -482 -482 482 482
Tang. Bend. MC | 0 0 0 0 -27288 27288 27288 -27288
Tang. Memb. ML | -482 -482 482 482 0 0 0 0
Tang. Bend. ML | -27288 27288 27288 -27288 0 0 0 0
|
Tot. Tang. Str.| -30301 28292 25241 -25318 -30301 28292 25241 -25318
------------------------------------------------------------------------
Shear VC | 687 687 -687 -687 0 0 0 0
Shear VL | 0 0 0 0 -687 -687 687 687
Shear MT | 5426 5426 5426 5426 5426 5426 5426 5426
|
Tot. Shear| 6113 6113 4738 4738 4738 4738 6113 6113
------------------------------------------------------------------------
Str. Int. | 33024 30462 27108 26703 32061 29660 28110 27514
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 58
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N10 Nozl: 31 2:26p Nov 7,2009

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 121997 121997 121997 121997 121997 121997 121997 121997
Rad. Pl (SUS) | -3030 -3030 2296 2296 -3030 -3030 2296 2296
Rad. Q (SUS) | -16268 16268 12783 -12783 -16268 16268 12783 -12783
------------------------------------------------------------------------
Long. Pm (SUS) | 121997 121997 121997 121997 121997 121997 121997 121997
Long. Pl (SUS) | -1004 -1004 -38 -38 -1004 -1004 -38 -38
Long. Q (SUS) | -29297 29297 25280 -25280 -29297 29297 25280 -25280
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 687 687 -687 -687 -687 -687 687 687
Shear Q (SUS) | 5426 5426 5426 5426 5426 5426 5426 5426
------------------------------------------------------------------------
Pm (SUS) | 121997 121997 121997 121997 121997 121997 121997 121997
------------------------------------------------------------------------
Pm+Pl (SUS) | 121204 121204 124480 124480 121204 121204 124480 124480
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 105420 152459 149106 112894 104457 151657 150107 113705
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 121997 137892 | Passed
Pm+Pl (SUS) | 124480 206838 | Passed
Pm+Pl+Q (TOTAL)| 152459 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 59
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 1999.9999 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 0.00 deg
Nozzle Diameter Dia 477.8200 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 15.0900 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 82.0000 mm


Height of Beveled Transition L` 35.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 75.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 137.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 30.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 95.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 30.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 600


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 60
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 477.820 mm.


Actual Nozzle Thickness Used in Calculation 15.090 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*241.91)/(137892*1.00-0.6*4500.00)
= 8.0522 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.9329 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / cos(30)
= 59.910 / 0.5773
= 103.7672 mm

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 967.6401 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 133.9922 mm

Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 28231.064 5009.420 NA mm²
Area in Shell A1 1765.777 19978.002 NA mm²
Area in Nozzle Wall A2 1082.064 2989.938 NA mm²
Area in Inward Nozzle A3 12696.000 12696.000 NA mm²
Area in Welds A4 1563.439 1563.439 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 11922.090 11922.090 NA mm²
TOTAL AREA AVAILABLE Atot 29029.369 49149.469 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 61
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (483.8200*58.3503+2*(75.0000-3.0000)*58.3503*(1-1.0000))
= 28231.064 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (967.640-483.820)*(1.00*(65.0000-3.000)-58.350)-2*(75.000-3.000)
*(1.00*(65.0000-3.0000)-58.3503)*(1-1.0000)
= 1765.777 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(133.99 ,137.00 ) ) * ( 15.09 - 3.00 - 8.05 ) * 1.0000 )
= 1082.064 mm²

Area Available in Nozzle Penetration [A3]:


= 2*(tn-can-can)*(min(h-can,Tl, 2.5*tn-can-can))*fr2
= 2 * ( 69.0000 ) * ( 92.0000 ) * 1.0000
= 12696.000 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 30.0000² * 1.0000 + ( 25.7573 )² * 1.0000
= 1563.439 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(134.0 ,137.0 ,82.0 )) * (75.0 - 15.1 ) * 1.000 )
= 11922.090 mm² Includes Bevel Area of 2096.850 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 11.0522 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 11.3344 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 11.3344 mm

Final Required Thickness, tr45 = Max(tra, trb) = 11.3344 mm


Available Nozzle Neck Thickness = 15.0900 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 65.000 , tr = 58.350 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.941

Minimum Temp. w/o impact per UCS-66 -15 C


Minimum Temp. at required thickness -18 C

Governing MDMT of the all the sub-joints of this Junction : -18 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 62
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code21.2100 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (28231.0645 - 1765.7767 + 2 * ( 75.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
= 3721720.25 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 13004.1533 + 1563.4395 - 26.1197 * 1.00 ) * 137892
= 1917219.75 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 13004.1533 + 12696.0000 + 1563.4395 + 8928.0000 ) * 137892
= 4990396.50 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 13004.1533 + 12696.0000 + 1563.4395 + 0.0000 + 8928.0000 ) * 137892
= 4990396.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 627.8200 * 30.0000 * 0.49 * 137892
= 1998940. N

6KHDU,QZDUG1R]]OH:HOG>6LQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 627.8200 * 25.7573 * 0.49 * 137892
= 1716244. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 277.9100 ) * ( 75.0000 - 3.0000 ) * 0.7 * 137892
= 6067530. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 627.8200 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 6238868. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 1998939 + 6067530 ) = 8066470 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 1998939 + 0 + 6238868 + 1716244 ) = 9954052 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 1998939 + 6238868 + 1716244 ) = 9954052 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 8066470 N , must exceed W = 3721720 N or W1 = 1917219 N
Path 2-2 = 9954052 N , must exceed W = 3721720 N or W2 = 4990396 N
Path 3-3 = 9954052 N , must exceed W = 3721720 N or W3 = 4990396 N

Maximum Allowable Pressure for this Nozzle at this Location:


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 63
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009

Converged Max. Allow. Pressure in Operating case 4499.993 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 28.3843 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 296.9999 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 477.820 mm
Nozzle Thickness Tn 75.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 200000.0 N
Longitudinal Shear (SUS) Vl 40000.0 N
Circumferential Shear (SUS) Vc 250000.0 N
Circumferential Moment (SUS) Mc 380000.0 N-m
Longitudinal Moment (SUS) Ml 40000.0 N-m
Torsional Moment (SUS) Mt 120000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 200000.0 N
Circumferential Shear VC 250000.0 N
Longitudinal Shear VL 40000.0 N
Circumferential Moment MC 380000.0 N-m
Longitudinal Moment ML 40000.0 N-m
Torsional Moment MT 120000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 64
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009

-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.154 4C 4.624 (A,B)
N(PHI) / ( P/Rm ) 0.154 3C 3.648 (C,D)
M(PHI) / ( P ) 0.154 2C1 0.065 (A,B)
M(PHI) / ( P ) 0.154 1C 0.097 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.154 3A 1.040 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.154 1A 0.090 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.154 3B 3.169 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.154 1B 0.038 (A,B,C,D)

N(x) / ( P/Rm ) 0.154 3C 3.648 (A,B)


N(x) / ( P/Rm ) 0.154 4C 4.624 (C,D)
M(x) / ( P ) 0.154 1C1 0.102 (A,B)
M(x) / ( P ) 0.154 2C 0.065 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.154 4A 1.643 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.154 2A 0.047 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.154 4B 1.014 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.154 2B 0.062 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -8361 -8361 -8361 -8361 -6596 -6596 -6596 -6596
Circ. Bend. P | -20174 20174 -20174 20174 -30291 30291 -30291 30291
Circ. Memb. MC | 0 0 0 0 -13001 -13001 13001 13001
Circ. Bend. MC | 0 0 0 0-194955 194955 194955-194955
Circ. Memb. ML | -4170 -4170 4170 4170 0 0 0 0
Circ. Bend. ML | -8719 8719 8719 -8719 0 0 0 0
|
Tot. Circ. Str.| -41426 16362 -15646 7263-244844 205649 171069-158258
------------------------------------------------------------------------
Long. Memb. P | -6596 -6596 -6596 -6596 -8361 -8361 -8361 -8361
Long. Bend. P | -31807 31807 -31807 31807 -20208 20208 -20208 20208
Long. Memb. MC | 0 0 0 0 -20547 -20547 20547 20547
Long. Bend. MC | 0 0 0 0-101587 101587 101587-101587
Long. Memb. ML | -1334 -1334 1334 1334 0 0 0 0
Long. Bend. ML | -14014 14014 14014 -14014 0 0 0 0
|
Tot. Long. Str.| -53752 37890 -23054 12531-150705 92887 93564 -69193
------------------------------------------------------------------------
Shear VC | 4088 4088 -4088 -4088 0 0 0 0
Shear VL | 0 0 0 0 -654 -654 654 654
Shear MT | 3124 3124 3124 3124 3124 3124 3124 3124
|
Tot. Shear| 7213 7213 -963 -963 2470 2470 3779 3779
------------------------------------------------------------------------
Str. Int. | 57077 40084 23177 12702 244909 205703 171253 158418
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 65
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N1 Nozl: 32 2:26p Nov 7,2009

Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -12532 -12532 -4191 -4191 -19597 -19597 6405 6405
Circ. Q (SUS) | -28894 28894 -11455 11455-225246 225246 164664-164664
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -7931 -7931 -5261 -5261 -28909 -28909 12185 12185
Long. Q (SUS) | -45821 45821 -17792 17792-121796 121796 81378 -81378
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 4088 4088 -4088 -4088 -654 -654 654 654
Shear Q (SUS) | 3124 3124 3124 3124 3124 3124 3124 3124
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 112778 117257 121093 125576 105431 109930 131436 135935
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 84285 147002 109389 136802 120013 335206 296194 29365
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 135935 206838 | Passed
Pm+Pl+Q (TOTAL)| 335206 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 66
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 3500.0002 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 0.00 deg
Nozzle Diameter Dia 66.6400 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 11.1300 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 119.0000 mm


Height of Beveled Transition L` 11.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 30.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 156.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 16.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 67
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 66.640 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*36.32)/(137892*1.00-0.6*4500.00)
= 1.2089 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3534 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 27.000 Note: less than the hub height, use (e-2)
= 67.5000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 250.6400 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 4238.569 752.107 NA mm²
Area in Shell A1 649.639 7350.015 NA mm²
Area in Nozzle Wall A2 934.342 1049.841 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 256.000 256.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 2547.450 2547.450 NA mm²
TOTAL AREA AVAILABLE Atot 4387.431 11203.306 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 68
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009

= (72.6400*58.3503+2*(30.0000-3.0000)*58.3503*(1-1.0000))
= 4238.569 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (250.640-72.640)*(1.00*(65.0000-3.000)-58.350)-2*(30.000-3.000)
*(1.00*(65.0000-3.0000)-58.3503)*(1-1.0000)
= 649.639 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(67.50 ,156.00 ) ) * ( 11.13 - 3.00 - 1.21 ) * 1.0000 )
= 934.342 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 16.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 256.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(67.5 ,156.0 ,119.0 )) * (30.0 - 11.1 ) * 1.000 )
= 2547.450 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.2089 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 7.8006 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 7.8006 mm

Final Required Thickness, tr45 = Max(tra, trb) = 7.8006 mm


Available Nozzle Neck Thickness = 11.1300 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 30.000 , tr = 58.350 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 2.161

Minimum Temp. w/o impact per UCS-66 -30 C

Governing MDMT of the all the sub-joints of this Junction : -30 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4238.5693 - 649.6388 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 69
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009

= 522046.62 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 3481.7922 + 256.0000 - 0.0000 * 1.00 ) * 137892
= 515397.75 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3481.7922 + 0.0000 + 256.0000 + 3348.0000 ) * 137892
= 977047.75 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3481.7922 + 0.0000 + 256.0000 + 2547.4502 + 0.1E+06 ) * 0
= 4990396.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 215047 + 407889 ) = 622937 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 215047 + 0 + 1258466 + 0 ) = 1473513 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 215047 + 1258466 + 0 ) = 1473513 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 522046 N or W1 = 515397 N
Path 2-2 = 1473513 N , must exceed W = 522046 N or W2 = 977047 N
Path 3-3 = 1473513 N , must exceed W = 522046 N or W3 = 4990396 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4499.993 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 1.1459 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 222.1458 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 70
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009

Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 66.640 mm
Nozzle Thickness Tn 30.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 5.710 (A,B)


N(x) / ( P/Rm ) 0.031 4C 5.604 (C,D)
M(x) / ( P ) 0.031 1C1 0.253 (A,B)
M(x) / ( P ) 0.031 2C 0.202 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.194 (A,B,C,D)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 71
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009

M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.063 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 0.151 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 72
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N13 Nozl: 33 2:26p Nov 7,2009

Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 123792 128292 125456 129955 124413 128913 124820 129319
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 107309 145808 137611 118414 98088 155860 145798 109359
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129955 206838 | Passed
Pm+Pl+Q (TOTAL)| 155860 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 73
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4534.307 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 11500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 180.00 deg
Nozzle Diameter Dia 146.3600 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 10.9700 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 87.0000 mm


Height of Beveled Transition L` 24.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 52.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 137.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 74
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 146.360 mm.


Actual Nozzle Thickness Used in Calculation 10.970 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*76.18)/(137892*1.00-0.6*4534.31)
= 2.5554 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4893 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / cos(30)
= 41.030 / 0.5773
= 71.0661 mm

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 304.7200 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 90.9911 mm

Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 8959.400 1577.519 NA mm²
Area in Shell A1 486.920 6291.282 NA mm²
Area in Nozzle Wall A2 985.352 1361.352 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 400.000 400.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 7439.497 7439.497 NA mm²
TOTAL AREA AVAILABLE Atot 9311.769 15492.131 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 75
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (152.3600*58.8041+2*(52.0000-3.0000)*58.8041*(1-1.0000))
= 8959.400 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (304.720-152.360)*(1.00*(65.0000-3.000)-58.804)-2*(52.000-3.000)
*(1.00*(65.0000-3.0000)-58.8041)*(1-1.0000)
= 486.920 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(90.99 ,137.00 ) ) * ( 10.97 - 3.00 - 2.56 ) * 1.0000 )
= 985.352 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 20.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 400.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(91.0 ,137.0 ,87.0 )) * (52.0 - 11.0 ) * 1.000 )
= 7439.497 mm² Includes Bevel Area of 300.277 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 5.5554 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.8041 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.8041 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 10.1564 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 10.1564 mm

Final Required Thickness, tr45 = Max(tra, trb) = 10.1564 mm


Available Nozzle Neck Thickness = 10.9700 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 52.000 , tr = 58.804 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 1.200

Minimum Temp. w/o impact per UCS-66 -19 C

Governing MDMT of the all the sub-joints of this Junction : -19 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 76
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009

Weld Load [W]:


= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (8959.4004 - 486.9197 + 2 * ( 52.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
= 1211441.38 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 8424.8486 + 400.0000 - 0.0000 * 1.00 ) * 137892
= 1216843.25 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 8424.8486 + 0.0000 + 400.0000 + 6076.0000 ) * 137892
= 2054652.38 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 8424.8486 + 0.0000 + 400.0000 + 0.0000 + 6076.0000 ) * 137892
= 2054652.38 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 250.3600 * 20.0000 * 0.49 * 137892
= 531420. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 100.6800 ) * ( 52.0000 - 3.0000 ) * 0.7 * 137892
= 1495941. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 250.3600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 2487916. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 531420 + 1495941 ) = 2027361 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 531420 + 0 + 2487915 + 0 ) = 3019335 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 531420 + 2487915 + 0 ) = 3019335 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 2027361 N , must exceed W = 1211441 N or W1 = 1216843 N
Path 2-2 = 3019335 N , must exceed W = 1211441 N or W2 = 2054652 N
Path 3-3 = 3019335 N , must exceed W = 1211441 N or W3 = 2054652 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4568.607 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 4.4829 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 206.4828 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 77
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 146.360 mm
Nozzle Thickness Tn 52.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4534.307 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 12000.0 N
Longitudinal Shear (SUS) Vl 12000.0 N
Circumferential Shear (SUS) Vc 12000.0 N
Circumferential Moment (SUS) Mc 12000.0 N-m
Longitudinal Moment (SUS) Ml 12000.0 N-m
Torsional Moment (SUS) Mt 12000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 12000.0 N
Circumferential Shear VC 12000.0 N
Longitudinal Shear VL 12000.0 N
Circumferential Moment MC 12000.0 N-m
Longitudinal Moment ML 12000.0 N-m
Torsional Moment MT 12000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.061 4C 5.415 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 5.275 (C,D)
M(PHI) / ( P ) 0.061 2C1 0.147 (A,B)
M(PHI) / ( P ) 0.061 1C 0.185 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.061 3A 0.427 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.061 3B 1.582 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.061 1B 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.061 3C 5.275 (A,B)


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 78
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009

N(x) / ( P/Rm ) 0.061 4C 5.415 (C,D)


M(x) / ( P ) 0.061 1C1 0.189 (A,B)
M(x) / ( P ) 0.061 2C 0.147 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 0.538 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 0.422 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.096 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -587 -587 -587 -587 -572 -572 -572 -572
Circ. Bend. P | -2758 2758 -2758 2758 -3456 3456 -3456 3456
Circ. Memb. MC | 0 0 0 0 -422 -422 422 422
Circ. Bend. MC | 0 0 0 0 -17660 17660 17660 -17660
Circ. Memb. ML | -1566 -1566 1566 1566 0 0 0 0
Circ. Bend. ML | -9727 9727 9727 -9727 0 0 0 0
|
Tot. Circ. Str.| -14639 10332 7948 -5991 -22112 20122 14054 -14353
------------------------------------------------------------------------
Long. Memb. P | -572 -572 -572 -572 -587 -587 -587 -587
Long. Bend. P | -3533 3533 -3533 3533 -2749 2749 -2749 2749
Long. Memb. MC | 0 0 0 0 -532 -532 532 532
Long. Bend. MC | 0 0 0 0 -10506 10506 10506 -10506
Long. Memb. ML | -417 -417 417 417 0 0 0 0
Long. Bend. ML | -16344 16344 16344 -16344 0 0 0 0
|
Tot. Long. Str.| -20867 18888 12655 -12965 -14375 12135 7702 -7812
------------------------------------------------------------------------
Shear VC | 492 492 -492 -492 0 0 0 0
Shear VL | 0 0 0 0 -492 -492 492 492
Shear MT | 1965 1965 1965 1965 1965 1965 1965 1965
|
Tot. Shear| 2457 2457 1472 1472 1472 1472 2457 2457
------------------------------------------------------------------------
Str. Int. | 21720 19543 13078 13263 22383 20385 14893 15173
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -2153 -2153 978 978 -994 -994 -149 -149
Circ. Q (SUS) | -12485 12485 6969 -6969 -21117 21117 14203 -14203
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -989 -989 -154 -154 -1119 -1119 -55 -55
Long. Q (SUS) | -19878 19878 12810 -12810 -13255 13255 7757 -7757
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 79
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N4 Nozl: 34 2:26p Nov 7,2009

Shear Pl (SUS) | 492 492 -492 -492 -492 -492 492 492
Shear Q (SUS) | 1965 1965 1965 1965 1965 1965 1965 1965
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 123826 128360 126958 131492 124985 129519 125830 130364
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 111423 140945 133961 124548 103903 150661 140117 116256
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 131492 206838 | Passed
Pm+Pl+Q (TOTAL)| 150661 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 80
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M2 Nozl: 35 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ0)URP

Pressure for Nozzle Reinforcement Calculations P 4517.153 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 3999.9998 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 270.00 deg
Nozzle Diameter Dia 477.8200 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 15.0900 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 149.0000 mm


Height of Beveled Transition L` 47.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 96.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 223.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 30.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None
This is a Manway or Access Opening.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 81
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M2 Nozl: 35 2:26p Nov 7,2009

| /
/|
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ0

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 477.820 mm.


Actual Nozzle Thickness Used in Calculation 15.090 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4517.15*1752.9999)/(137892*1.00-0.6*4517.15)
= 58.5772 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4517.15*241.91)/(137892*1.00-0.6*4517.15)
= 8.0835 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.1447 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / cos(30)
= 80.910 / 0.5773
= 140.1403 mm

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 967.6401 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 28340.834 5009.420 NA mm²
Area in Shell A1 1656.007 19978.002 NA mm²
Area in Nozzle Wall A2 1242.008 3393.052 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 900.000 900.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 25020.127 25020.127 NA mm²
TOTAL AREA AVAILABLE Atot 28818.141 49291.184 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 82
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M2 Nozl: 35 2:26p Nov 7,2009

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (483.8200*58.5772+2*(96.0000-3.0000)*58.5772*(1-1.0000))
= 28340.834 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (967.640-483.820)*(1.00*(65.0000-3.000)-58.577)-2*(96.000-3.000)
*(1.00*(65.0000-3.0000)-58.5772)*(1-1.0000)
= 1656.007 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(155.00 ,223.00 ) ) * ( 15.09 - 3.00 - 8.08 ) * 1.0000 )
= 1242.008 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 30.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 900.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(155.0 ,223.0 ,149.0 )) * (96.0 - 15.1 ) * 1.000 )
= 25020.127 mm² Includes Bevel Area of 908.946 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 65.000 , tr = 58.577 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.945

Minimum Temp. w/o impact per UCS-66 -15 C


Minimum Temp. at required thickness -18 C

Governing MDMT of the all the sub-joints of this Junction : -18 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ0

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code21.2100 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (28340.8340 - 1656.0067 + 2 * ( 96.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.5772 ) ) * 137892
= 3767309.50 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 26262.1348 + 900.0000 - 0.0000 * 1.00 ) * 137892
= 3745340.00 N

Weld Load [W2]:


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 83
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M2 Nozl: 35 2:26p Nov 7,2009

= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 26262.1348 + 0.0000 + 900.0000 + 11531.9990 ) * 137892
= 5335467.50 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 26262.1348 + 0.0000 + 900.0000 + 0.0000 + 11531.9990 ) * 137892
= 5335467.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 669.8200 * 30.0000 * 0.49 * 137892
= 2132665. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 288.4100 ) * ( 96.0000 - 3.0000 ) * 0.7 * 137892
= 8133333. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 669.8200 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 6656237. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 2132665 + 8133333 ) = 10265998 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 2132665 + 0 + 6656237 + 0 ) = 8788902 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 2132665 + 6656237 + 0 ) = 8788902 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 10265998 N , must exceed W = 3767309 N or W1 = 3745340 N
Path 2-2 = 8788902 N , must exceed W = 3767309 N or W2 = 5335467 N
Path 3-3 = 8788902 N , must exceed W = 3767309 N or W3 = 5335467 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4534.300 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 32.3459 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 320.3458 mm

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 84
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M1 Nozl: 36 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ0)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 11450.0010 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 0.00 deg
Nozzle Diameter Dia 581.4600 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 14.2700 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 128.0000 mm


Height of Beveled Transition L` 62.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 120.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 216.7000 mm


Weld leg size between Nozzle and Pad/Shell Wo 30.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None
This is a Manway or Access Opening.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 85
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M1 Nozl: 36 2:26p Nov 7,2009

| /
/|
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ0

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 581.460 mm.


Actual Nozzle Thickness Used in Calculation 14.270 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*293.73)/(137892*1.00-0.6*4500.00)
= 9.7771 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.2582 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / cos(30)
= 105.730 / 0.5773
= 183.1298 mm

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 1174.9202 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 34278.496 6082.498 NA mm²
Area in Shell A1 2144.027 24257.527 NA mm²
Area in Nozzle Wall A2 462.800 3103.655 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 900.000 900.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 31533.119 31533.119 NA mm²
TOTAL AREA AVAILABLE Atot 35039.945 59794.301 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 86
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M1 Nozl: 36 2:26p Nov 7,2009

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (587.4601*58.3503+2*(120.0000-3.0000)*58.3503*(1-1.0000))
= 34278.496 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (1174.920-587.460)*(1.00*(65.0000-3.000)-58.350)-2*(120.000-3.000)
*(1.00*(65.0000-3.0000)-58.3503)*(1-1.0000)
= 2144.027 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(155.00 ,216.70 ) ) * ( 14.27 - 3.00 - 9.78 ) * 1.0000 )
= 462.800 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 30.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 900.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(155.0 ,216.7 ,128.0 )) * (120.0 - 14.3 ) * 1.000 )
= 31533.119 mm² Includes Bevel Area of 4466.238 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 65.000 , tr = 58.350 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.941

Minimum Temp. w/o impact per UCS-66 -15 C


Minimum Temp. at required thickness -18 C

Governing MDMT of the all the sub-joints of this Junction : -18 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ0

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code21.2100 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (34278.4961 - 2144.0271 + 2 * ( 120.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
= 4548726.00 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 31995.9199 + 900.0000 - 0.0000 * 1.00 ) * 137892
= 4535961.50 N

Weld Load [W2]:


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 87
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : M1 Nozl: 36 2:26p Nov 7,2009

= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 31995.9199 + 0.0000 + 900.0000 + 14508.0000 ) * 137892
= 6536445.00 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 31995.9199 + 0.0000 + 900.0000 + 0.0000 + 14508.0000 ) * 137892
= 6536445.00 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 821.4600 * 30.0000 * 0.49 * 137892
= 2615478. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 352.2300 ) * ( 120.0000 - 3.0000 ) * 0.7 * 137892
= 12496475. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 821.4600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 8163137. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 2615477 + 12496475 ) = 15111952 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 2615477 + 0 + 8163137 + 0 ) = 10778615 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 2615477 + 8163137 + 0 ) = 10778615 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 15111952 N , must exceed W = 4548726 N or W1 = 4535961 N
Path 2-2 = 10778615 N , must exceed W = 4548726 N or W2 = 6536445 N
Path 3-3 = 10778615 N , must exceed W = 4548726 N or W3 = 6536445 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4499.993 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 48.8825 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 330.5824 mm

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 88
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K4 Nozl: 37 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 6500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 0.00 deg
Nozzle Diameter Dia 25.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn XXS

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 215.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 600


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 89
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K4 Nozl: 37 2:26p Nov 7,2009

|______________|

Abutting Nozzle No Pad

12==/(&$/&8/$7,21'HVFULSWLRQ.

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 33.401 mm.


Actual Nozzle Thickness Used in Calculation 9.093 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 16.701*(1.0794½-1)/1.0794½
= 0.6257 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2243 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 157.4010 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 15.2330 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 3.6257 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 5.9559 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 5.9559 mm

Final Required Thickness, tr45 = Max(tra, trb) = 5.9559 mm


Available Nozzle Neck Thickness = .875 * 9.0932 = 7.9565 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.957 , tr = 0.626 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.126

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.957 , tr = 0.626 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.126

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 90
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K4 Nozl: 37 2:26p Nov 7,2009

Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -48 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4500.00/10204.01 = 0.441

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.

Intermediate Calc. for nozzle/shell Welds Tmin 6.0932 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.2652 = 0.7 * TMIN 5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4500.000 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 0.0796 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.0796 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 33.401 mm
Nozzle Thickness Tn 9.093 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 91
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K4 Nozl: 37 2:26p Nov 7,2009

Circumferential Moment (SUS) Mc 8000.0 N-m


Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Error/Warning Messages for WRC107 Analysis 1


Warning - The ratio Ro/Rm, 0.0094 , must be > 0.0571 and < 0.571.

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.008 4C 5.752 (A,B)
N(PHI) / ( P/Rm ) 0.008 3C 5.977 (C,D)
M(PHI) / ( P ) 0.008 2C1 ! 0.269 (A,B)
M(PHI) / ( P ) 0.008 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.018 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.008 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.008 3B ! 0.105 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.008 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.008 3C 5.977 (A,B)


N(x) / ( P/Rm ) 0.008 4C 5.752 (C,D)
M(x) / ( P ) 0.008 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.008 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.008 4A ! 0.023 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.008 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.008 4B 0.019 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.008 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -416 -416 -416 -416 -432 -432 -432 -432
Circ. Bend. P | -3364 3364 -3364 3364 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -89 -89 89 89
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 92
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K4 Nozl: 37 2:26p Nov 7,2009

Circ. Bend. MC | 0 0 0 0 -89547 89547 89547 -89547


Circ. Memb. ML | -518 -518 518 518 0 0 0 0
Circ. Bend. ML | -54461 54461 54461 -54461 0 0 0 0
|
Tot. Circ. Str.| -58761 56892 51199 -50994 -93646 92602 85626 -86312
------------------------------------------------------------------------
Long. Memb. P | -432 -432 -432 -432 -416 -416 -416 -416
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -113 -113 113 113
Long. Bend. MC | 0 0 0 0 -53878 53878 53878 -53878
Long. Memb. ML | -94 -94 94 94 0 0 0 0
Long. Bend. ML | -91708 91708 91708 -91708 0 0 0 0
|
Tot. Long. Str.| -95881 94828 87723 -88400 -57679 56619 50304 -50909
------------------------------------------------------------------------
Shear VC | 2459 2459 -2459 -2459 0 0 0 0
Shear VL | 0 0 0 0 -2459 -2459 2459 2459
Shear MT | 73602 73602 73602 73602 73602 73602 73602 73602
|
Tot. Shear| 76062 76062 71143 71143 71143 71143 76062 76062
------------------------------------------------------------------------
Str. Int. | 156588 156783 146899 147121 149044 147994 156171 156189
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -934 -934 102 102 -521 -521 -342 -342
Circ. Q (SUS) | -57826 57826 51097 -51097 -93124 93124 85969 -85969
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -526 -526 -338 -338 -529 -529 -302 -302
Long. Q (SUS) | -95354 95354 88061 -88061 -57149 57149 50607 -50607
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 2459 2459 -2459 -2459 -2459 -2459 2459 2459
Shear Q (SUS) | 73602 73602 73602 73602 73602 73602 73602 73602
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 124185 128679 125221 129715 124598 129091 124777 129270
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 181847 249316 235549 176489 144741 258454 252167 155373
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129715 206838 | Passed
Pm+Pl+Q (TOTAL)| 258454 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 93
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8B Nozl: 38 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.%)URP

Pressure for Nozzle Reinforcement Calculations P 4534.307 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 10500.0010 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 180.00 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 54.6481 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 94
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8B Nozl: 38 2:26p Nov 7,2009

|______________|

Abutting Nozzle No Pad

12==/(&$/&8/$7,21'HVFULSWLRQ.%

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4534.31*30.1625)/(117897*1.00+0.4*4534.31)
= 1.1425 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.1832 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.%
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1425 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.8041 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.8041 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.142 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.246

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.142 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.246

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 95
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8B Nozl: 38 2:26p Nov 7,2009

Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4534.31/5102.00 = 0.889

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4534.307 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 0.2599 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 119.9079 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.%

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4534.307 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 96
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8B Nozl: 38 2:26p Nov 7,2009

Circumferential Moment (SUS) Mc 8000.0 N-m


Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 97
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8B Nozl: 38 2:26p Nov 7,2009

Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124941 129474 126243 130776 125450 129982 125707 130240
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97873 173043 161769 108676 80963 187974 178127 94094
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130776 206838 | Passed
Pm+Pl+Q (TOTAL)| 187974 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 98
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 14000.0010 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 0.00 deg
Nozzle Diameter Dia 428.4600 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 14.2700 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 96.0000 mm


Height of Beveled Transition L` 53.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 106.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 176.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 30.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 99
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 428.460 mm.


Actual Nozzle Thickness Used in Calculation 14.270 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*217.23)/(137892*1.00-0.6*4500.00)
= 7.2307 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.9750 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / cos(30)
= 91.730 / 0.5773
= 158.8811 mm

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 868.9200 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 25350.891 4498.352 NA mm²
Area in Shell A1 1585.630 17939.816 NA mm²
Area in Nozzle Wall A2 1252.178 3191.435 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 900.000 900.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 22473.850 22473.850 NA mm²
TOTAL AREA AVAILABLE Atot 26211.656 44505.102 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 100
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (434.4600*58.3503+2*(106.0000-3.0000)*58.3503*(1-1.0000))
= 25350.891 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (868.920-434.460)*(1.00*(65.0000-3.000)-58.350)-2*(106.000-3.000)
*(1.00*(65.0000-3.0000)-58.3503)*(1-1.0000)
= 1585.630 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(155.00 ,176.00 ) ) * ( 14.27 - 3.00 - 7.23 ) * 1.0000 )
= 1252.178 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 30.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 900.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(155.0 ,176.0 ,96.0 )) * (106.0 - 14.3 ) * 1.000 )
= 22473.850 mm² Includes Bevel Area of 4861.689 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 10.2307 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 11.3344 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 11.3344 mm

Final Required Thickness, tr45 = Max(tra, trb) = 11.3344 mm


Available Nozzle Neck Thickness = 14.2700 mm --> OK

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Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 65.000 , tr = 58.350 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.941

Minimum Temp. w/o impact per UCS-66 -15 C


Minimum Temp. at required thickness -18 C

Governing MDMT of the all the sub-joints of this Junction : -18 C

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Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code21.2100 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 101
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009

= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (25350.8906 - 1585.6295 + 2 * ( 106.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
= 3380619.25 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 23726.0273 + 900.0000 - 0.0000 * 1.00 ) * 137892
= 3395640.50 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 23726.0273 + 0.0000 + 900.0000 + 12771.9990 ) * 137892
= 5156749.50 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 23726.0273 + 0.0000 + 900.0000 + 0.0000 + 12771.9990 ) * 137892
= 5156749.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 640.4600 * 30.0000 * 0.49 * 137892
= 2039185. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 268.7300 ) * ( 106.0000 - 3.0000 ) * 0.7 * 137892
= 8393221. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 640.4600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 6364476. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 2039184 + 8393221 ) = 10432406 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 2039184 + 0 + 6364476 + 0 ) = 8403661 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 2039184 + 6364476 + 0 ) = 8403661 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 10432406 N , must exceed W = 3380619 N or W1 = 3395640 N
Path 2-2 = 8403661 N , must exceed W = 3380619 N or W2 = 5156749 N
Path 3-3 = 8403661 N , must exceed W = 3380619 N or W3 = 5156749 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4499.993 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 29.5488 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 270.5487 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 102
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009

Cylindrical or Spherical Vessel Cylsph Cylindrical


Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 428.460 mm
Nozzle Thickness Tn 106.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 36000.0 N
Longitudinal Shear (SUS) Vl 36000.0 N
Circumferential Shear (SUS) Vc 36000.0 N
Circumferential Moment (SUS) Mc 60000.0 N-m
Longitudinal Moment (SUS) Ml 36000.0 N-m
Torsional Moment (SUS) Mt 60000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

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Radial Load P 36000.0 N
Circumferential Shear VC 36000.0 N
Longitudinal Shear VL 36000.0 N
Circumferential Moment MC 60000.0 N-m
Longitudinal Moment ML 36000.0 N-m
Torsional Moment MT 60000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.157 4C 4.592 (A,B)
N(PHI) / ( P/Rm ) 0.157 3C 3.591 (C,D)
M(PHI) / ( P ) 0.157 2C1 0.063 (A,B)
M(PHI) / ( P ) 0.157 1C 0.095 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.157 3A 1.051 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.157 1A 0.090 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.157 3B 3.172 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.157 1B 0.038 (A,B,C,D)

N(x) / ( P/Rm ) 0.157 3C 3.591 (A,B)


N(x) / ( P/Rm ) 0.157 4C 4.592 (C,D)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 103
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009

M(x) / ( P ) 0.157 1C1 0.100 (A,B)


M(x) / ( P ) 0.157 2C 0.063 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.157 4A 1.670 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.157 2A 0.047 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.157 4B 1.026 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.157 2B 0.061 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -1494 -1494 -1494 -1494 -1168 -1168 -1168 -1168
Circ. Bend. P | -3537 3537 -3537 3537 -5350 5350 -5350 5350
Circ. Memb. MC | 0 0 0 0 -2034 -2034 2034 2034
Circ. Bend. MC | 0 0 0 0 -30036 30036 30036 -30036
Circ. Memb. ML | -3682 -3682 3682 3682 0 0 0 0
Circ. Bend. ML | -7578 7578 7578 -7578 0 0 0 0
|
Tot. Circ. Str.| -16293 5938 6228 -1852 -38590 32183 25551 -23819
------------------------------------------------------------------------
Long. Memb. P | -1168 -1168 -1168 -1168 -1494 -1494 -1494 -1494
Long. Bend. P | -5621 5621 -5621 5621 -3541 3541 -3541 3541
Long. Memb. MC | 0 0 0 0 -3231 -3231 3231 3231
Long. Bend. MC | 0 0 0 0 -15576 15576 15576 -15576
Long. Memb. ML | -1191 -1191 1191 1191 0 0 0 0
Long. Bend. ML | -12176 12176 12176 -12176 0 0 0 0
|
Tot. Long. Str.| -20158 15438 6577 -6532 -23845 14392 13771 -10297
------------------------------------------------------------------------
Shear VC | 577 577 -577 -577 0 0 0 0
Shear VL | 0 0 0 0 -577 -577 577 577
Shear MT | 1501 1501 1501 1501 1501 1501 1501 1501
|
Tot. Shear| 2078 2078 924 924 924 924 2078 2078
------------------------------------------------------------------------
Str. Int. | 21063 15873 7343 6708 38648 32231 25907 24131
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -5177 -5177 2187 2187 -3203 -3203 866 866
Circ. Q (SUS) | -11115 11115 4040 -4040 -35386 35386 24685 -24685
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -2359 -2359 22 22 -4726 -4726 1736 1736
Long. Q (SUS) | -17798 17798 6555 -6555 -19118 19118 12034 -12034
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 577 577 -577 -577 -577 -577 577 577
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 104
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N2 Nozl: 39 2:26p Nov 7,2009

Shear Q (SUS) | 1501 1501 1501 1501 1501 1501 1501 1501
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 119851 124350 127216 131715 121824 126324 125894 130394
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108795 135536 131265 127682 86450 161716 150633 105784
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 131715 206838 | Passed
Pm+Pl+Q (TOTAL)| 161716 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 105
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 5000.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 0.00 deg
Nozzle Diameter Dia 92.0400 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 11.1300 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 110.0000 mm


Height of Beveled Transition L` 14.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 35.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 131.3000 mm


Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 106
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 92.040 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*49.02)/(137892*1.00-0.6*4500.00)
= 1.6317 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3825 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 32.000 Note: less than the hub height, use (e-2)
= 80.0000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 286.0400 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 80.0000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 5720.667 1015.096 NA mm²
Area in Shell A1 686.135 7762.936 NA mm²
Area in Nozzle Wall A2 1039.731 1239.596 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 400.000 400.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 3819.200 3819.200 NA mm²
TOTAL AREA AVAILABLE Atot 5945.067 13221.732 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 107
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009

= (98.0400*58.3503+2*(35.0000-3.0000)*58.3503*(1-1.0000))
= 5720.667 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (286.040-98.040)*(1.00*(65.0000-3.000)-58.350)-2*(35.000-3.000)
*(1.00*(65.0000-3.0000)-58.3503)*(1-1.0000)
= 686.135 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(80.00 ,131.30 ) ) * ( 11.13 - 3.00 - 1.63 ) * 1.0000 )
= 1039.731 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 20.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 400.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(80.0 ,131.3 ,110.0 )) * (35.0 - 11.1 ) * 1.000 )
= 3819.200 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.6317 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 8.2673 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 8.2673 mm

Final Required Thickness, tr45 = Max(tra, trb) = 8.2673 mm


Available Nozzle Neck Thickness = 11.1300 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 35.000 , tr = 58.350 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 1.823

Minimum Temp. w/o impact per UCS-66 -27 C

Governing MDMT of the all the sub-joints of this Junction : -27 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (5720.6675 - 686.1353 + 2 * ( 35.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 108
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009

= 726410.69 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 4858.9316 + 400.0000 - 0.0000 * 1.00 ) * 137892
= 725145.00 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 4858.9316 + 0.0000 + 400.0000 + 3968.0000 ) * 137892
= 1272285.75 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 4858.9316 + 0.0000 + 400.0000 + 3819.2000 + 0.1E+06 ) * 0
= 5156749.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 162.0400 * 20.0000 * 0.49 * 137892
= 343950. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 65.0200 ) * ( 35.0000 - 3.0000 ) * 0.7 * 137892
= 630917. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 162.0400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1610248. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 343950 + 630916 ) = 974867 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 343950 + 0 + 1610248 + 0 ) = 1954198 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 343950 + 1610248 + 0 ) = 1954198 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 974867 N , must exceed W = 726410 N or W1 = 725145 N
Path 2-2 = 1954198 N , must exceed W = 726410 N or W2 = 1272285 N
Path 3-3 = 1954198 N , must exceed W = 726410 N or W3 = 5156749 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4499.993 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 1.8766 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 198.1765 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 109
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009

Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 92.040 mm
Nozzle Thickness Tn 35.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.040 4C 5.549 (A,B)
N(PHI) / ( P/Rm ) 0.040 3C 5.607 (C,D)
M(PHI) / ( P ) 0.040 2C1 0.184 (A,B)
M(PHI) / ( P ) 0.040 1C 0.224 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.040 3A 0.228 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.040 1A 0.104 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.040 3B 0.915 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.040 1B 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.040 3C 5.607 (A,B)


N(x) / ( P/Rm ) 0.040 4C 5.549 (C,D)
M(x) / ( P ) 0.040 1C1 0.230 (A,B)
M(x) / ( P ) 0.040 2C 0.183 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.040 4A 0.287 (A,B,C,D)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 110
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009

M(x) / ( MC/(Rm * Beta) ) 0.040 2A 0.063 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.040 4B 0.228 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.040 2B 0.104 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -401 -401 -401 -401 -405 -405 -405 -405
Circ. Bend. P | -2301 2301 -2301 2301 -2799 2799 -2799 2799
Circ. Memb. MC | 0 0 0 0 -232 -232 232 232
Circ. Bend. MC | 0 0 0 0 -18383 18383 18383 -18383
Circ. Memb. ML | -933 -933 933 933 0 0 0 0
Circ. Bend. ML | -10927 10927 10927 -10927 0 0 0 0
|
Tot. Circ. Str.| -14563 11894 9157 -8094 -21821 20544 15411 -15756
------------------------------------------------------------------------
Long. Memb. P | -405 -405 -405 -405 -401 -401 -401 -401
Long. Bend. P | -2869 2869 -2869 2869 -2283 2283 -2283 2283
Long. Memb. MC | 0 0 0 0 -292 -292 292 292
Long. Bend. MC | 0 0 0 0 -11049 11049 11049 -11049
Long. Memb. ML | -232 -232 232 232 0 0 0 0
Long. Bend. ML | -18260 18260 18260 -18260 0 0 0 0
|
Tot. Long. Str.| -21768 20492 15217 -15564 -14026 12639 8656 -8874
------------------------------------------------------------------------
Shear VC | 506 506 -506 -506 0 0 0 0
Shear VL | 0 0 0 0 -506 -506 506 506
Shear MT | 3127 3127 3127 3127 3127 3127 3127 3127
|
Tot. Shear| 3634 3634 2620 2620 2620 2620 3634 3634
------------------------------------------------------------------------
Str. Int. | 23283 21822 16193 16391 22620 21334 16995 17320
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1334 -1334 531 531 -638 -638 -172 -172
Circ. Q (SUS) | -13228 13228 8626 -8626 -21183 21183 15583 -15583
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -637 -637 -173 -173 -693 -693 -109 -109
Long. Q (SUS) | -21130 21130 15390 -15390 -13332 13332 8765 -8765
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 506 506 -506 -506 -506 -506 506 506
Shear Q (SUS) | 3127 3127 3127 3127 3127 3127 3127 3127
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 111
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N6 Nozl: 40 2:26p Nov 7,2009

------------------------------------------------------------------------
Pm+Pl (SUS) | 123692 128192 125559 130058 124388 128888 124854 129354
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 110648 141642 134302 121520 103326 150159 140624 113985
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 130058 206838 | Passed
Pm+Pl+Q (TOTAL)| 150159 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 112
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 3999.9998 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 0.00 deg
Nozzle Diameter Dia 66.6400 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 11.1300 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 116.0000 mm


Height of Beveled Transition L` 11.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 30.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 146.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 16.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 600


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 113
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 66.640 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*36.32)/(137892*1.00-0.6*4500.00)
= 1.2089 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3440 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 27.000 Note: less than the hub height, use (e-2)
= 67.5000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 250.6400 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 4238.569 752.107 NA mm²
Area in Shell A1 649.639 7350.015 NA mm²
Area in Nozzle Wall A2 934.342 1051.105 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 256.000 256.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 2547.450 2547.450 NA mm²
TOTAL AREA AVAILABLE Atot 4387.431 11204.570 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 114
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009

= (72.6400*58.3503+2*(30.0000-3.0000)*58.3503*(1-1.0000))
= 4238.569 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (250.640-72.640)*(1.00*(65.0000-3.000)-58.350)-2*(30.000-3.000)
*(1.00*(65.0000-3.0000)-58.3503)*(1-1.0000)
= 649.639 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(67.50 ,146.00 ) ) * ( 11.13 - 3.00 - 1.21 ) * 1.0000 )
= 934.342 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 16.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 256.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(67.5 ,146.0 ,116.0 )) * (30.0 - 11.1 ) * 1.000 )
= 2547.450 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.2089 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 7.8006 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 7.8006 mm

Final Required Thickness, tr45 = Max(tra, trb) = 7.8006 mm


Available Nozzle Neck Thickness = 11.1300 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 30.000 , tr = 58.350 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 2.161

Minimum Temp. w/o impact per UCS-66 -30 C

Governing MDMT of the all the sub-joints of this Junction : -30 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4238.5693 - 649.6388 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 115
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009

= 522046.62 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 3481.7922 + 256.0000 - 0.0000 * 1.00 ) * 137892
= 515397.75 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3481.7922 + 0.0000 + 256.0000 + 3348.0000 ) * 137892
= 977047.75 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3481.7922 + 0.0000 + 256.0000 + 2547.4502 + 0.1E+06 ) * 0
= 5156749.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 215047 + 407889 ) = 622937 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 215047 + 0 + 1258466 + 0 ) = 1473513 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 215047 + 1258466 + 0 ) = 1473513 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 522046 N or W1 = 515397 N
Path 2-2 = 1473513 N , must exceed W = 522046 N or W2 = 977047 N
Path 3-3 = 1473513 N , must exceed W = 522046 N or W3 = 5156749 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4499.993 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 1.1459 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 212.1458 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 116
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009

Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 66.640 mm
Nozzle Thickness Tn 30.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 5.710 (A,B)


N(x) / ( P/Rm ) 0.031 4C 5.604 (C,D)
M(x) / ( P ) 0.031 1C1 0.253 (A,B)
M(x) / ( P ) 0.031 2C 0.202 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.194 (A,B,C,D)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 117
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009

M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.063 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 0.151 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 118
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N11 Nozl: 41 2:26p Nov 7,2009

Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 123792 128292 125456 129955 124413 128913 124820 129319
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 107309 145808 137611 118414 98088 155860 145798 109359
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129955 206838 | Passed
Pm+Pl+Q (TOTAL)| 155860 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 119
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N12 Nozl: 42 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 4500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 0.00 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type RTJWn

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 54.6481 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 900


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 120
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N12 Nozl: 42 2:26p Nov 7,2009

|______________|

Abutting Nozzle No Pad

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4500.00*30.1625)/(117897*1.00+0.4*4500.00)
= 1.1340 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.1832 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU1
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1340 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.134 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.244

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.134 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.244

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 121
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N12 Nozl: 42 2:26p Nov 7,2009

Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -104 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4500.00/15306.01 = 0.294

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4500.000 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 0.2599 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 119.9079 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 122
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N12 Nozl: 42 2:26p Nov 7,2009

Circumferential Moment (SUS) Mc 8000.0 N-m


Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 123
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N12 Nozl: 42 2:26p Nov 7,2009

Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 123988 128486 125290 129788 124497 128995 124754 129252
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 96951 172134 160884 107714 80079 187013 177206 93182
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129788 206838 | Passed
Pm+Pl+Q (TOTAL)| 187013 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 124
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K5 Nozl: 43 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 7000.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 0.00 deg
Nozzle Diameter Dia 25.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn XXS

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 215.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 600


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 125
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K5 Nozl: 43 2:26p Nov 7,2009

|______________|

Abutting Nozzle No Pad

12==/(&$/&8/$7,21'HVFULSWLRQ.

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 33.401 mm.


Actual Nozzle Thickness Used in Calculation 9.093 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 16.701*(1.0794½-1)/1.0794½
= 0.6257 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2243 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 157.4010 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 15.2330 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 3.6257 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 5.9559 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 5.9559 mm

Final Required Thickness, tr45 = Max(tra, trb) = 5.9559 mm


Available Nozzle Neck Thickness = .875 * 9.0932 = 7.9565 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.957 , tr = 0.626 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.126

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.957 , tr = 0.626 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.126

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 126
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K5 Nozl: 43 2:26p Nov 7,2009

Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -48 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4500.00/10204.01 = 0.441

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.

Intermediate Calc. for nozzle/shell Welds Tmin 6.0932 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.2652 = 0.7 * TMIN 5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4500.000 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 0.0796 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.0796 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 33.401 mm
Nozzle Thickness Tn 9.093 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 127
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K5 Nozl: 43 2:26p Nov 7,2009

Circumferential Moment (SUS) Mc 8000.0 N-m


Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Error/Warning Messages for WRC107 Analysis 1


Warning - The ratio Ro/Rm, 0.0094 , must be > 0.0571 and < 0.571.

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.008 4C 5.752 (A,B)
N(PHI) / ( P/Rm ) 0.008 3C 5.977 (C,D)
M(PHI) / ( P ) 0.008 2C1 ! 0.269 (A,B)
M(PHI) / ( P ) 0.008 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.018 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.008 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.008 3B ! 0.105 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.008 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.008 3C 5.977 (A,B)


N(x) / ( P/Rm ) 0.008 4C 5.752 (C,D)
M(x) / ( P ) 0.008 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.008 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.008 4A ! 0.023 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.008 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.008 4B 0.019 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.008 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -416 -416 -416 -416 -432 -432 -432 -432
Circ. Bend. P | -3364 3364 -3364 3364 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -89 -89 89 89
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 128
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K5 Nozl: 43 2:26p Nov 7,2009

Circ. Bend. MC | 0 0 0 0 -89547 89547 89547 -89547


Circ. Memb. ML | -518 -518 518 518 0 0 0 0
Circ. Bend. ML | -54461 54461 54461 -54461 0 0 0 0
|
Tot. Circ. Str.| -58761 56892 51199 -50994 -93646 92602 85626 -86312
------------------------------------------------------------------------
Long. Memb. P | -432 -432 -432 -432 -416 -416 -416 -416
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -113 -113 113 113
Long. Bend. MC | 0 0 0 0 -53878 53878 53878 -53878
Long. Memb. ML | -94 -94 94 94 0 0 0 0
Long. Bend. ML | -91708 91708 91708 -91708 0 0 0 0
|
Tot. Long. Str.| -95881 94828 87723 -88400 -57679 56619 50304 -50909
------------------------------------------------------------------------
Shear VC | 2459 2459 -2459 -2459 0 0 0 0
Shear VL | 0 0 0 0 -2459 -2459 2459 2459
Shear MT | 73602 73602 73602 73602 73602 73602 73602 73602
|
Tot. Shear| 76062 76062 71143 71143 71143 71143 76062 76062
------------------------------------------------------------------------
Str. Int. | 156588 156783 146899 147121 149044 147994 156171 156189
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -934 -934 102 102 -521 -521 -342 -342
Circ. Q (SUS) | -57826 57826 51097 -51097 -93124 93124 85969 -85969
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -526 -526 -338 -338 -529 -529 -302 -302
Long. Q (SUS) | -95354 95354 88061 -88061 -57149 57149 50607 -50607
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 2459 2459 -2459 -2459 -2459 -2459 2459 2459
Shear Q (SUS) | 73602 73602 73602 73602 73602 73602 73602 73602
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 124185 128679 125221 129715 124598 129091 124777 129270
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 181847 249316 235549 176489 144741 258454 252167 155373
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129715 206838 | Passed
Pm+Pl+Q (TOTAL)| 258454 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 129
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4534.307 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 1500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 180.00 deg
Nozzle Diameter Dia 66.6400 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 11.1300 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 119.0000 mm


Height of Beveled Transition L` 14.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 30.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 156.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 16.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 130
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 66.640 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*36.32)/(137892*1.00-0.6*4534.31)
= 1.2183 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3534 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 27.000 Note: less than the hub height, use (e-2)
= 67.5000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 250.6400 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 4271.534 752.107 NA mm²
Area in Shell A1 568.861 7350.015 NA mm²
Area in Nozzle Wall A2 933.073 1049.841 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 256.000 256.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 2547.450 2547.450 NA mm²
TOTAL AREA AVAILABLE Atot 4305.384 11203.306 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 131
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009

= (72.6400*58.8041+2*(30.0000-3.0000)*58.8041*(1-1.0000))
= 4271.534 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (250.640-72.640)*(1.00*(65.0000-3.000)-58.804)-2*(30.000-3.000)
*(1.00*(65.0000-3.0000)-58.8041)*(1-1.0000)
= 568.861 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(67.50 ,156.00 ) ) * ( 11.13 - 3.00 - 1.22 ) * 1.0000 )
= 933.073 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 16.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 256.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(67.5 ,156.0 ,119.0 )) * (30.0 - 11.1 ) * 1.000 )
= 2547.450 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.2183 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.8041 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.8041 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 7.8006 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 7.8006 mm

Final Required Thickness, tr45 = Max(tra, trb) = 7.8006 mm


Available Nozzle Neck Thickness = 11.1300 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 30.000 , tr = 58.804 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 2.178

Minimum Temp. w/o impact per UCS-66 -30 C

Governing MDMT of the all the sub-joints of this Junction : -30 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4271.5337 - 568.8613 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 132
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009

= 534351.31 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 3480.5229 + 256.0000 - 0.0000 * 1.00 ) * 137892
= 515222.72 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.5229 + 0.0000 + 256.0000 + 3348.0000 ) * 137892
= 976872.69 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.5229 + 0.0000 + 256.0000 + 2547.4502 + 0.1E+06 ) * 0
= 5156749.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 215047 + 407889 ) = 622937 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 215047 + 0 + 1258466 + 0 ) = 1473513 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 215047 + 1258466 + 0 ) = 1473513 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 534351 N or W1 = 515222 N
Path 2-2 = 1473513 N , must exceed W = 534351 N or W2 = 976872 N
Path 3-3 = 1473513 N , must exceed W = 534351 N or W3 = 5156749 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4568.607 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 1.1459 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 222.1458 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 133
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009

Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 66.640 mm
Nozzle Thickness Tn 30.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4534.307 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 5.710 (A,B)


N(x) / ( P/Rm ) 0.031 4C 5.604 (C,D)
M(x) / ( P ) 0.031 1C1 0.253 (A,B)
M(x) / ( P ) 0.031 2C 0.202 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.194 (A,B,C,D)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 134
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009

M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.063 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 0.151 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 135
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N7 Nozl: 44 2:26p Nov 7,2009

Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124745 129279 126409 130943 125366 129900 125773 130307
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108259 146790 138561 119400 99038 156846 146748 110341
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130943 206838 | Passed
Pm+Pl+Q (TOTAL)| 156846 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 136
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4534.307 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 7999.9995 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 180.00 deg
Nozzle Diameter Dia 66.6400 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 11.1300 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 119.0000 mm


Height of Beveled Transition L` 14.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 30.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 156.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 16.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 137
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 66.640 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*36.32)/(137892*1.00-0.6*4534.31)
= 1.2183 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3534 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 27.000 Note: less than the hub height, use (e-2)
= 67.5000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 250.6400 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 4271.534 752.107 NA mm²
Area in Shell A1 568.861 7350.015 NA mm²
Area in Nozzle Wall A2 933.073 1049.841 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 256.000 256.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 2547.450 2547.450 NA mm²
TOTAL AREA AVAILABLE Atot 4305.384 11203.306 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 138
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009

= (72.6400*58.8041+2*(30.0000-3.0000)*58.8041*(1-1.0000))
= 4271.534 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (250.640-72.640)*(1.00*(65.0000-3.000)-58.804)-2*(30.000-3.000)
*(1.00*(65.0000-3.0000)-58.8041)*(1-1.0000)
= 568.861 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(67.50 ,156.00 ) ) * ( 11.13 - 3.00 - 1.22 ) * 1.0000 )
= 933.073 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 16.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 256.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(67.5 ,156.0 ,119.0 )) * (30.0 - 11.1 ) * 1.000 )
= 2547.450 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.2183 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.8041 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.8041 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 7.8006 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 7.8006 mm

Final Required Thickness, tr45 = Max(tra, trb) = 7.8006 mm


Available Nozzle Neck Thickness = 11.1300 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 30.000 , tr = 58.804 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 2.178

Minimum Temp. w/o impact per UCS-66 -30 C

Governing MDMT of the all the sub-joints of this Junction : -30 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4271.5337 - 568.8613 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 139
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009

= 534351.31 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 3480.5229 + 256.0000 - 0.0000 * 1.00 ) * 137892
= 515222.72 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.5229 + 0.0000 + 256.0000 + 3348.0000 ) * 137892
= 976872.69 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.5229 + 0.0000 + 256.0000 + 2547.4502 + 0.1E+06 ) * 0
= 5156749.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 215047 + 407889 ) = 622937 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 215047 + 0 + 1258466 + 0 ) = 1473513 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 215047 + 1258466 + 0 ) = 1473513 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 534351 N or W1 = 515222 N
Path 2-2 = 1473513 N , must exceed W = 534351 N or W2 = 976872 N
Path 3-3 = 1473513 N , must exceed W = 534351 N or W3 = 5156749 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4568.607 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 1.1459 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 222.1458 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 140
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009

Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 66.640 mm
Nozzle Thickness Tn 30.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4534.307 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 5.710 (A,B)


N(x) / ( P/Rm ) 0.031 4C 5.604 (C,D)
M(x) / ( P ) 0.031 1C1 0.253 (A,B)
M(x) / ( P ) 0.031 2C 0.202 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.194 (A,B,C,D)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 141
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009

M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.063 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 0.151 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 142
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N8 Nozl: 45 2:26p Nov 7,2009

Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124745 129279 126409 130943 125366 129900 125773 130307
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108259 146790 138561 119400 99038 156846 146748 110341
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130943 206838 | Passed
Pm+Pl+Q (TOTAL)| 156846 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 143
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4534.307 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 13135.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 180.00 deg
Nozzle Diameter Dia 66.6400 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 11.1300 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 119.0000 mm


Height of Beveled Transition L` 14.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 30.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 156.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 16.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 144
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 66.640 mm.


Actual Nozzle Thickness Used in Calculation 11.130 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*36.32)/(137892*1.00-0.6*4534.31)
= 1.2183 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3534 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):


= 2.5 * Corroded Hub Thickness
= 2.5 * 27.000 Note: less than the hub height, use (e-2)
= 67.5000 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 250.6400 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Note: Hub Height was >= 2.5 times Hub Thickness, using sketch UG-40 (e-2).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 4271.534 752.107 NA mm²
Area in Shell A1 568.861 7350.015 NA mm²
Area in Nozzle Wall A2 933.073 1049.841 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 256.000 256.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub A6 2547.450 2547.450 NA mm²
TOTAL AREA AVAILABLE Atot 4305.384 11203.306 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 145
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009

= (72.6400*58.8041+2*(30.0000-3.0000)*58.8041*(1-1.0000))
= 4271.534 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (250.640-72.640)*(1.00*(65.0000-3.000)-58.804)-2*(30.000-3.000)
*(1.00*(65.0000-3.0000)-58.8041)*(1-1.0000)
= 568.861 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(67.50 ,156.00 ) ) * ( 11.13 - 3.00 - 1.22 ) * 1.0000 )
= 933.073 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 16.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 256.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(67.5 ,156.0 ,119.0 )) * (30.0 - 11.1 ) * 1.000 )
= 2547.450 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.2183 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.8041 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.8041 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 7.8006 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 7.8006 mm

Final Required Thickness, tr45 = Max(tra, trb) = 7.8006 mm


Available Nozzle Neck Thickness = 11.1300 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 30.000 , tr = 58.804 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 2.178

Minimum Temp. w/o impact per UCS-66 -30 C

Governing MDMT of the all the sub-joints of this Junction : -30 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4271.5337 - 568.8613 + 2 * ( 30.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 146
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009

= 534351.31 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 3480.5229 + 256.0000 - 0.0000 * 1.00 ) * 137892
= 515222.72 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.5229 + 0.0000 + 256.0000 + 3348.0000 ) * 137892
= 976872.69 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+(2*(Hubtk-Can)*(T-Ca)*Fr1))*S
= ( 3480.5229 + 0.0000 + 256.0000 + 2547.4502 + 0.1E+06 ) * 0
= 5156749.50 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 126.6400 * 16.0000 * 0.49 * 137892
= 215047. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 49.8200 ) * ( 30.0000 - 3.0000 ) * 0.7 * 137892
= 407890. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 126.6400 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 1258466. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 215047 + 407889 ) = 622937 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 215047 + 0 + 1258466 + 0 ) = 1473513 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 215047 + 1258466 + 0 ) = 1473513 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 622937 N , must exceed W = 534351 N or W1 = 515222 N
Path 2-2 = 1473513 N , must exceed W = 534351 N or W2 = 976872 N
Path 3-3 = 1473513 N , must exceed W = 534351 N or W3 = 5156749 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4568.607 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 1.1459 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 222.1458 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 147
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009

Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 66.640 mm
Nozzle Thickness Tn 30.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4534.307 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 5.604 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 5.710 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.206 (A,B)
M(PHI) / ( P ) 0.031 1C 0.247 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.156 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 0.638 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 5.710 (A,B)


N(x) / ( P/Rm ) 0.031 4C 5.604 (C,D)
M(x) / ( P ) 0.031 1C1 0.253 (A,B)
M(x) / ( P ) 0.031 2C 0.202 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.194 (A,B,C,D)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 148
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009

M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.063 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 0.151 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -405 -405 -405 -405 -412 -412 -412 -412
Circ. Bend. P | -2570 2570 -2570 2570 -3087 3087 -3087 3087
Circ. Memb. MC | 0 0 0 0 -203 -203 203 203
Circ. Bend. MC | 0 0 0 0 -23608 23608 23608 -23608
Circ. Memb. ML | -831 -831 831 831 0 0 0 0
Circ. Bend. ML | -14364 14364 14364 -14364 0 0 0 0
|
Tot. Circ. Str.| -18171 15696 12220 -11367 -27311 26079 20311 -20730
------------------------------------------------------------------------
Long. Memb. P | -412 -412 -412 -412 -405 -405 -405 -405
Long. Bend. P | -3164 3164 -3164 3164 -2523 2523 -2523 2523
Long. Memb. MC | 0 0 0 0 -253 -253 253 253
Long. Bend. MC | 0 0 0 0 -14210 14210 14210 -14210
Long. Memb. ML | -197 -197 197 197 0 0 0 0
Long. Bend. ML | -24141 24141 24141 -24141 0 0 0 0
|
Tot. Long. Str.| -27915 26695 20760 -21192 -17392 16075 11534 -11839
------------------------------------------------------------------------
Shear VC | 648 648 -648 -648 0 0 0 0
Shear VL | 0 0 0 0 -648 -648 648 648
Shear MT | 5120 5120 5120 5120 5120 5120 5120 5120
|
Tot. Shear| 5768 5768 4471 4471 4471 4471 5768 5768
------------------------------------------------------------------------
Str. Int. | 30594 29166 22673 22922 29029 27786 23171 23568
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1237 -1237 426 426 -616 -616 -209 -209
Circ. Q (SUS) | -16934 16934 11794 -11794 -26695 26695 20521 -20521
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -610 -610 -215 -215 -658 -658 -152 -152
Long. Q (SUS) | -27305 27305 20976 -20976 -16733 16733 11686 -11686
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 648 648 -648 -648 -648 -648 648 648
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 149
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N9 Nozl: 46 2:26p Nov 7,2009

Shear Q (SUS) | 5120 5120 5120 5120 5120 5120 5120 5120
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124745 129279 126409 130943 125366 129900 125773 130307
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 108259 146790 138561 119400 99038 156846 146748 110341
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130943 206838 | Passed
Pm+Pl+Q (TOTAL)| 156846 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 150
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4534.307 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 13500.0010 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 180.00 deg
Nozzle Diameter Dia 146.3600 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 10.9700 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 87.0000 mm


Height of Beveled Transition L` 24.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 52.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 137.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 151
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 146.360 mm.


Actual Nozzle Thickness Used in Calculation 10.970 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*76.18)/(137892*1.00-0.6*4534.31)
= 2.5554 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4893 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / cos(30)
= 41.030 / 0.5773
= 71.0661 mm

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 304.7200 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 90.9911 mm

Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 8959.400 1577.519 NA mm²
Area in Shell A1 486.920 6291.282 NA mm²
Area in Nozzle Wall A2 985.352 1361.352 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 400.000 400.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 7439.497 7439.497 NA mm²
TOTAL AREA AVAILABLE Atot 9311.769 15492.131 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 152
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (152.3600*58.8041+2*(52.0000-3.0000)*58.8041*(1-1.0000))
= 8959.400 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (304.720-152.360)*(1.00*(65.0000-3.000)-58.804)-2*(52.000-3.000)
*(1.00*(65.0000-3.0000)-58.8041)*(1-1.0000)
= 486.920 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(90.99 ,137.00 ) ) * ( 10.97 - 3.00 - 2.56 ) * 1.0000 )
= 985.352 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 20.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 400.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(91.0 ,137.0 ,87.0 )) * (52.0 - 11.0 ) * 1.000 )
= 7439.497 mm² Includes Bevel Area of 300.277 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 5.5554 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.8041 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.8041 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 10.1564 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 10.1564 mm

Final Required Thickness, tr45 = Max(tra, trb) = 10.1564 mm


Available Nozzle Neck Thickness = 10.9700 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 52.000 , tr = 58.804 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 1.200

Minimum Temp. w/o impact per UCS-66 -19 C

Governing MDMT of the all the sub-joints of this Junction : -19 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 153
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009

Weld Load [W]:


= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (8959.4004 - 486.9197 + 2 * ( 52.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.8041 ) ) * 137892
= 1211441.38 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 8424.8486 + 400.0000 - 0.0000 * 1.00 ) * 137892
= 1216843.25 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 8424.8486 + 0.0000 + 400.0000 + 6076.0000 ) * 137892
= 2054652.38 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 8424.8486 + 0.0000 + 400.0000 + 0.0000 + 6076.0000 ) * 137892
= 2054652.38 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 250.3600 * 20.0000 * 0.49 * 137892
= 531420. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 100.6800 ) * ( 52.0000 - 3.0000 ) * 0.7 * 137892
= 1495941. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 250.3600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 2487916. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 531420 + 1495941 ) = 2027361 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 531420 + 0 + 2487915 + 0 ) = 3019335 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 531420 + 2487915 + 0 ) = 3019335 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 2027361 N , must exceed W = 1211441 N or W1 = 1216843 N
Path 2-2 = 3019335 N , must exceed W = 1211441 N or W2 = 2054652 N
Path 3-3 = 3019335 N , must exceed W = 1211441 N or W3 = 2054652 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4568.607 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 4.4829 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 206.4828 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 154
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 146.360 mm
Nozzle Thickness Tn 52.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4534.307 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 12000.0 N
Longitudinal Shear (SUS) Vl 12000.0 N
Circumferential Shear (SUS) Vc 12000.0 N
Circumferential Moment (SUS) Mc 12000.0 N-m
Longitudinal Moment (SUS) Ml 12000.0 N-m
Torsional Moment (SUS) Mt 12000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 12000.0 N
Circumferential Shear VC 12000.0 N
Longitudinal Shear VL 12000.0 N
Circumferential Moment MC 12000.0 N-m
Longitudinal Moment ML 12000.0 N-m
Torsional Moment MT 12000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.061 4C 5.415 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 5.275 (C,D)
M(PHI) / ( P ) 0.061 2C1 0.147 (A,B)
M(PHI) / ( P ) 0.061 1C 0.185 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.061 3A 0.427 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.061 3B 1.582 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.061 1B 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.061 3C 5.275 (A,B)


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 155
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009

N(x) / ( P/Rm ) 0.061 4C 5.415 (C,D)


M(x) / ( P ) 0.061 1C1 0.189 (A,B)
M(x) / ( P ) 0.061 2C 0.147 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 0.538 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 0.422 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.096 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -587 -587 -587 -587 -572 -572 -572 -572
Circ. Bend. P | -2758 2758 -2758 2758 -3456 3456 -3456 3456
Circ. Memb. MC | 0 0 0 0 -422 -422 422 422
Circ. Bend. MC | 0 0 0 0 -17660 17660 17660 -17660
Circ. Memb. ML | -1566 -1566 1566 1566 0 0 0 0
Circ. Bend. ML | -9727 9727 9727 -9727 0 0 0 0
|
Tot. Circ. Str.| -14639 10332 7948 -5991 -22112 20122 14054 -14353
------------------------------------------------------------------------
Long. Memb. P | -572 -572 -572 -572 -587 -587 -587 -587
Long. Bend. P | -3533 3533 -3533 3533 -2749 2749 -2749 2749
Long. Memb. MC | 0 0 0 0 -532 -532 532 532
Long. Bend. MC | 0 0 0 0 -10506 10506 10506 -10506
Long. Memb. ML | -417 -417 417 417 0 0 0 0
Long. Bend. ML | -16344 16344 16344 -16344 0 0 0 0
|
Tot. Long. Str.| -20867 18888 12655 -12965 -14375 12135 7702 -7812
------------------------------------------------------------------------
Shear VC | 492 492 -492 -492 0 0 0 0
Shear VL | 0 0 0 0 -492 -492 492 492
Shear MT | 1965 1965 1965 1965 1965 1965 1965 1965
|
Tot. Shear| 2457 2457 1472 1472 1472 1472 2457 2457
------------------------------------------------------------------------
Str. Int. | 21720 19543 13078 13263 22383 20385 14893 15173
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -2153 -2153 978 978 -994 -994 -149 -149
Circ. Q (SUS) | -12485 12485 6969 -6969 -21117 21117 14203 -14203
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -989 -989 -154 -154 -1119 -1119 -55 -55
Long. Q (SUS) | -19878 19878 12810 -12810 -13255 13255 7757 -7757
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 156
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N3 Nozl: 47 2:26p Nov 7,2009

Shear Pl (SUS) | 492 492 -492 -492 -492 -492 492 492
Shear Q (SUS) | 1965 1965 1965 1965 1965 1965 1965 1965
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 123826 128360 126958 131492 124985 129519 125830 130364
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 111423 140945 133961 124548 103903 150661 140117 116256
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 131492 206838 | Passed
Pm+Pl+Q (TOTAL)| 150661 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 157
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.$)URP

Pressure for Nozzle Reinforcement Calculations P 4522.238 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 538.0000 mm

Distance from Bottom/Left Tangent 9500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 252.76 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 144.2180 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 158
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009

| |
| |
|______________|

Abutting Nozzle No Pad

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2718 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 186.7175 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

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7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.139 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.139 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 159
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4522.24/5102.00 = 0.886

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4522.238 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2718 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

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7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
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EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1395 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.6445 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.6445 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 160
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009

Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4522.238 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 10.0482 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 222.4469 mm

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Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4522.238 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 161
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 162
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3A Nozl: 48 2:26p Nov 7,2009

Long. Memb. ML | -130 -130 130 130 0 0 0 0


Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62820 62820 62820 62820 62820 62820 62820 62820
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
------------------------------------------------------------------------
Pm+Pl (SUS) | 124606 129126 125908 130428 125115 129635 125372 129892
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97548 172723 161457 108337 80652 187636 177803 93773
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130163 137892 | Passed
Pm+Pl (SUS) | 130428 206838 | Passed
Pm+Pl+Q (TOTAL)| 187636 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 163
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.%)URP

Pressure for Nozzle Reinforcement Calculations P 4531.840 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 1554.0000 mm

Distance from Bottom/Left Tangent 9500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 211.11 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 223.0000 mm


Hub Thickness of Integral Nozzle ( tn or x+tp ) 18.5900 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 243.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 F-4

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 164
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3354 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 235.3576 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2935.121 1034.172 NA mm²
Area in Shell A1 4418.421 5594.070 NA mm²
Area in Nozzle Wall A2 1475.342 1674.675 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 81.000 81.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 1992.792 1992.792 NA mm²
TOTAL AREA AVAILABLE Atot 7967.554 9342.537 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 29.28 Degs.

The area available without a pad is Sufficient.

1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (99.8824*29.3858+2*(8.7376-3.0000)*29.3858*(1-1.0000))
= 2935.121 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (235.358-99.882)*(1.00*(65.0000-3.000)-29.386)-2*(8.738-3.000)
*(1.00*(65.0000-3.0000)-29.3858)*(1-1.0000)
= 4418.421 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(155.00 ,243.00 ) ) * ( 8.74 - 3.00 - 0.98 ) * 1.0000 )
= 1475.342 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 165
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009

= 9.0000² * 1.0000 + ( 0.0000 )² * 1.0000


= 81.000 mm²

Area Available in the Hub Section [A6]:


= ( ( Hubtk - tn ) * h - atrap ) * fr
= ( ( 18.5900 - 8.7376 ) * 223.0000 - 204.2937 ) * 1.0000
= 1992.792 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 18.590 , tr = 58.772 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 3.770

Minimum Temp. w/o impact per UCS-66 -42 C

Governing MDMT of the all the sub-joints of this Junction : -42 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4563.674 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3354 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 166
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009

7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 3.9784 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.7715 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.7715 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4531.840 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 61.1340 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 437.1225 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.%

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4531.840 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 167
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009

Longitudinal Shear (SUS) Vl 8000.0 N


Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 168
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K3B Nozl: 49 2:26p Nov 7,2009

Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0


|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62953 62953 62953 62953 62953 62953 62953 62953
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
------------------------------------------------------------------------
Pm+Pl (SUS) | 124873 129403 126175 130705 125381 129911 125639 130169
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97806 172978 161705 108607 80900 187905 178060 94029
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130439 137892 | Passed
Pm+Pl (SUS) | 130705 206838 | Passed
Pm+Pl+Q (TOTAL)| 187905 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 169
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.$)URP

Pressure for Nozzle Reinforcement Calculations P 4522.238 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 538.0000 mm

Distance from Bottom/Left Tangent 10000.0010 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 252.76 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 144.2180 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 170
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009

| |
| |
|______________|

Abutting Nozzle No Pad

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

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ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2718 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 186.7175 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

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7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
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Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.139 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.139 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 171
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4522.24/5102.00 = 0.886

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Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4522.238 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4522.24*1752.9999)/(137892*1.00-0.6*4522.24)
= 58.6445 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4522.24*30.1625)/(117897*1.00+0.4*4522.24)
= 1.1395 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2718 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

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7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1395 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.6445 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.6445 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 172
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009

Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

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Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4522.238 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 10.0482 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 222.4469 mm

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Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4522.238 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 173
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

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Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

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-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 174
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6A Nozl: 50 2:26p Nov 7,2009

Long. Memb. ML | -130 -130 130 130 0 0 0 0


Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

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------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62820 62820 62820 62820 62820 62820 62820 62820
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125641 130163 125641 130163 125641 130163 125641 130163
------------------------------------------------------------------------
Pm+Pl (SUS) | 124606 129126 125908 130428 125115 129635 125372 129892
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97548 172723 161457 108337 80652 187636 177803 93773
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130163 137892 | Passed
Pm+Pl (SUS) | 130428 206838 | Passed
Pm+Pl+Q (TOTAL)| 187636 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 175
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.%)URP

Pressure for Nozzle Reinforcement Calculations P 4531.840 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 1554.0000 mm

Distance from Bottom/Left Tangent 10000.0010 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 211.11 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 223.0000 mm


Hub Thickness of Integral Nozzle ( tn or x+tp ) 18.5900 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 243.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 F-4

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 176
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3354 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 235.3576 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2935.121 1034.172 NA mm²
Area in Shell A1 4418.421 5594.070 NA mm²
Area in Nozzle Wall A2 1475.342 1674.675 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 81.000 81.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 1992.792 1992.792 NA mm²
TOTAL AREA AVAILABLE Atot 7967.554 9342.537 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 29.28 Degs.

The area available without a pad is Sufficient.

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WKH)FRUUHFWLRQIDFWRURI

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (99.8824*29.3858+2*(8.7376-3.0000)*29.3858*(1-1.0000))
= 2935.121 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (235.358-99.882)*(1.00*(65.0000-3.000)-29.386)-2*(8.738-3.000)
*(1.00*(65.0000-3.0000)-29.3858)*(1-1.0000)
= 4418.421 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(155.00 ,243.00 ) ) * ( 8.74 - 3.00 - 0.98 ) * 1.0000 )
= 1475.342 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 177
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009

= 9.0000² * 1.0000 + ( 0.0000 )² * 1.0000


= 81.000 mm²

Area Available in the Hub Section [A6]:


= ( ( Hubtk - tn ) * h - atrap ) * fr
= ( ( 18.5900 - 8.7376 ) * 223.0000 - 204.2937 ) * 1.0000
= 1992.792 mm²

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Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 18.590 , tr = 58.772 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 3.770

Minimum Temp. w/o impact per UCS-66 -42 C

Governing MDMT of the all the sub-joints of this Junction : -42 C

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Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4563.674 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.84*1752.9999)/(137892*1.00-0.6*4531.84)
= 58.7715 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.84*30.1625)/(137892*1.00+0.4*4531.84)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3354 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 178
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009

7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 3.9784 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.7715 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.7715 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4531.840 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 61.1340 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 437.1225 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.%

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4531.840 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 179
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009

Longitudinal Shear (SUS) Vl 8000.0 N


Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 180
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K6B Nozl: 51 2:26p Nov 7,2009

Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0


|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62953 62953 62953 62953 62953 62953 62953 62953
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125907 130439 125907 130439 125907 130439 125907 130439
------------------------------------------------------------------------
Pm+Pl (SUS) | 124873 129403 126175 130705 125381 129911 125639 130169
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97806 172978 161705 108607 80900 187905 178060 94029
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130439 137892 | Passed
Pm+Pl (SUS) | 130705 206838 | Passed
Pm+Pl+Q (TOTAL)| 187905 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 181
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.$)URP

Pressure for Nozzle Reinforcement Calculations P 4507.173 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 1056.0000 mm

Distance from Bottom/Left Tangent 10500.0010 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 305.58 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 151.4750 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 182
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009

| |
| |
|______________|

Abutting Nozzle No Pad

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2772 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 196.1239 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 1772.312 627.950 NA mm²
Area in Shell A1 4440.524 5594.071 NA mm²
Area in Nozzle Wall A2 112.876 133.934 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 69.255 69.255 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
TOTAL AREA AVAILABLE Atot 4622.655 5797.260 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 53.65 Degs.

The area available without a pad is Sufficient.

1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (60.6487*29.2226+2*(8.7376-3.0000)*29.2226*(1-1.0000))
= 1772.312 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (196.124-60.649)*(1.00*(65.0000-3.000)-29.223)-2*(8.738-3.000)
*(1.00*(65.0000-3.0000)-29.2226)*(1-1.0000)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 183
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009

= 4440.524 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(14.34 ,151.48 ) ) * ( 8.74 - 3.00 - 1.14 ) * 0.8550 )
= 112.876 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9.0000² * 0.8550 + ( 0.0000 )² * 0.8550
= 69.255 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.136 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.244

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.136 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.244

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4507.17/5102.00 = 0.883

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* S
= ( 1772.3118 - 4440.5239 ) * 137892
= 0.00 N

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 112.8758 + 0.0000 + 69.2550 - 0.0000 * 0.86 ) * 137892
= 25113.70 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 74.8955 * 9.0000 * 0.49 * 117897
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 184
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009

= 61166. N

6KHDU1R]]OH*URRYH:HOG>6QJZ@
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14 /2)*(60.649 +6.350 )*(6.350 -3.0000 )*0.6*117897
= 24939. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNGW )= ( 61165 + 24938 ) = 86104 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 86104 N , must exceed W = 0 N or W1 = 25113 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4514.339 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2772 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1357 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.4452 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.4452 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 185
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009

Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4507.173 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 23.3462 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 255.5150 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.$

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4507.173 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 186
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 187
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K8A Nozl: 52 2:26p Nov 7,2009

Long. Memb. ML | -130 -130 130 130 0 0 0 0


Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62611 62611 62611 62611 62611 62611 62611 62611
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
------------------------------------------------------------------------
Pm+Pl (SUS) | 124188 128693 125490 129995 124696 129201 124954 129459
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97144 172324 161069 107915 80264 187214 177398 93373
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129729 137892 | Passed
Pm+Pl (SUS) | 129995 206838 | Passed
Pm+Pl+Q (TOTAL)| 187214 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 188
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.$)URP

Pressure for Nozzle Reinforcement Calculations P 4507.173 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 1056.0000 mm

Distance from Bottom/Left Tangent 11000.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 305.58 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 151.4750 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 189
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009

| |
| |
|______________|

Abutting Nozzle No Pad

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2772 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 196.1239 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 1772.312 627.950 NA mm²
Area in Shell A1 4440.524 5594.071 NA mm²
Area in Nozzle Wall A2 112.876 133.934 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 69.255 69.255 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
TOTAL AREA AVAILABLE Atot 4622.655 5797.260 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 53.65 Degs.

The area available without a pad is Sufficient.

1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (60.6487*29.2226+2*(8.7376-3.0000)*29.2226*(1-1.0000))
= 1772.312 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (196.124-60.649)*(1.00*(65.0000-3.000)-29.223)-2*(8.738-3.000)
*(1.00*(65.0000-3.0000)-29.2226)*(1-1.0000)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 190
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009

= 4440.524 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(14.34 ,151.48 ) ) * ( 8.74 - 3.00 - 1.14 ) * 0.8550 )
= 112.876 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9.0000² * 0.8550 + ( 0.0000 )² * 0.8550
= 69.255 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.136 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.244

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.136 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.244

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4507.17/5102.00 = 0.883

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Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* S
= ( 1772.3118 - 4440.5239 ) * 137892
= 0.00 N

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 112.8758 + 0.0000 + 69.2550 - 0.0000 * 0.86 ) * 137892
= 25113.70 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 74.8955 * 9.0000 * 0.49 * 117897
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 191
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009

= 61166. N

6KHDU1R]]OH*URRYH:HOG>6QJZ@
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14 /2)*(60.649 +6.350 )*(6.350 -3.0000 )*0.6*117897
= 24939. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNGW )= ( 61165 + 24938 ) = 86104 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 86104 N , must exceed W = 0 N or W1 = 25113 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4514.339 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4507.17*1752.9999)/(137892*1.00-0.6*4507.17)
= 58.4452 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4507.17*30.1625)/(117897*1.00+0.4*4507.17)
= 1.1357 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2772 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

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7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1357 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.4452 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.4452 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 192
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009

Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4507.173 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 23.3462 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 255.5150 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.$

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4507.173 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 193
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 194
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2A Nozl: 53 2:26p Nov 7,2009

Long. Memb. ML | -130 -130 130 130 0 0 0 0


Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62611 62611 62611 62611 62611 62611 62611 62611
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125222 129729 125222 129729 125222 129729 125222 129729
------------------------------------------------------------------------
Pm+Pl (SUS) | 124188 128693 125490 129995 124696 129201 124954 129459
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97144 172324 161069 107915 80264 187214 177398 93373
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129729 137892 | Passed
Pm+Pl (SUS) | 129995 206838 | Passed
Pm+Pl+Q (TOTAL)| 187214 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 195
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2B Nozl: 54 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.%)URP

Pressure for Nozzle Reinforcement Calculations P 4534.307 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 11000.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 180.00 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 54.6481 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 196
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2B Nozl: 54 2:26p Nov 7,2009

|______________|

Abutting Nozzle No Pad

12==/(&$/&8/$7,21'HVFULSWLRQ.%

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4534.31*1752.9999)/(137892*1.00-0.6*4534.31)
= 58.8041 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4534.31*30.1625)/(117897*1.00+0.4*4534.31)
= 1.1425 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.1832 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.%
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1425 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.8041 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.8041 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.142 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.246

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.142 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.246

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 197
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2B Nozl: 54 2:26p Nov 7,2009

Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4534.31/5102.00 = 0.889

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4534.307 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 0.2599 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 119.9079 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.%

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4534.307 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 198
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2B Nozl: 54 2:26p Nov 7,2009

Circumferential Moment (SUS) Mc 8000.0 N-m


Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 199
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K2B Nozl: 54 2:26p Nov 7,2009

Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62988 62988 62988 62988 62988 62988 62988 62988
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125976 130510 125976 130510 125976 130510 125976 130510
------------------------------------------------------------------------
Pm+Pl (SUS) | 124941 129474 126243 130776 125450 129982 125707 130240
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97873 173043 161769 108676 80963 187974 178127 94094
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130510 137892 | Passed
Pm+Pl (SUS) | 130776 206838 | Passed
Pm+Pl+Q (TOTAL)| 187974 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 200
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.$)URP

Pressure for Nozzle Reinforcement Calculations P 4511.010 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 650.0000 mm

Distance from Bottom/Left Tangent 13354.8008 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 290.98 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 183.0320 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 201
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009

| |
| |
|______________|

Abutting Nozzle No Pad

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2992 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 187.9415 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.137 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.137 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 202
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4511.01/5102.00 = 0.884

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4511.010 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2992 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1367 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.4960 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.4960 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 203
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009

Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4511.010 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 12.3937 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 265.2343 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.$

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4511.010 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 204
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 205
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7A Nozl: 55 2:26p Nov 7,2009

Long. Memb. ML | -130 -130 130 130 0 0 0 0


Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62664 62664 62664 62664 62664 62664 62664 62664
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
------------------------------------------------------------------------
Pm+Pl (SUS) | 124294 128803 125596 130105 124803 129312 125060 129569
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97247 172426 161168 108023 80363 187321 177501 93475
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129840 137892 | Passed
Pm+Pl (SUS) | 130105 206838 | Passed
Pm+Pl+Q (TOTAL)| 187321 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 206
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.%)URP

Pressure for Nozzle Reinforcement Calculations P 4531.655 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 1534.4000 mm

Distance from Bottom/Left Tangent 13354.8008 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 212.29 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 191.0000 mm


Hub Thickness of Integral Nozzle ( tn or x+tp ) 18.5900 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 211.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 F-4

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 207
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3169 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 231.5918 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2824.342 995.181 NA mm²
Area in Shell A1 4418.587 5594.070 NA mm²
Area in Nozzle Wall A2 1475.354 1680.425 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 81.000 81.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 1814.957 1814.957 NA mm²
TOTAL AREA AVAILABLE Atot 7789.897 9170.452 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 30.55 Degs.

The area available without a pad is Sufficient.

1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (96.1166*29.3845+2*(8.7376-3.0000)*29.3845*(1-1.0000))
= 2824.342 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (231.592-96.117)*(1.00*(65.0000-3.000)-29.385)-2*(8.738-3.000)
*(1.00*(65.0000-3.0000)-29.3845)*(1-1.0000)
= 4418.587 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(155.00 ,211.00 ) ) * ( 8.74 - 3.00 - 0.98 ) * 1.0000 )
= 1475.354 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 208
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009

= 9.0000² * 1.0000 + ( 0.0000 )² * 1.0000


= 81.000 mm²

Area Available in the Hub Section [A6]:


= ( ( Hubtk - tn ) * h - atrap ) * fr
= ( ( 18.5900 - 8.7376 ) * 191.0000 - 66.8519 ) * 1.0000
= 1814.957 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 18.590 , tr = 58.769 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 3.770

Minimum Temp. w/o impact per UCS-66 -42 C

Governing MDMT of the all the sub-joints of this Junction : -42 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4563.304 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3169 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 209
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009

7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 3.9784 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.7691 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.7691 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4531.655 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 57.5042 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 396.4617 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.%

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4531.655 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 210
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009

Longitudinal Shear (SUS) Vl 8000.0 N


Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 211
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K7B Nozl: 56 2:26p Nov 7,2009

Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0


|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62951 62951 62951 62951 62951 62951 62951 62951
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
------------------------------------------------------------------------
Pm+Pl (SUS) | 124868 129397 126170 130699 125376 129906 125634 130163
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97801 172973 161700 108602 80895 187900 178055 94024
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130434 137892 | Passed
Pm+Pl (SUS) | 130699 206838 | Passed
Pm+Pl+Q (TOTAL)| 187900 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 212
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.$)URP

Pressure for Nozzle Reinforcement Calculations P 4511.010 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 650.0000 mm

Distance from Bottom/Left Tangent 13854.7998 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 290.98 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 183.0320 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 213
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009

| |
| |
|______________|

Abutting Nozzle No Pad

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2992 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 187.9415 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.645 , tr = 1.137 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.645 , tr = 1.137 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.245

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -35 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 214
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4511.01/5102.00 = 0.884

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4511.010 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.$

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4511.01*1752.9999)/(137892*1.00-0.6*4511.01)
= 58.4960 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4511.01*30.1625)/(117897*1.00+0.4*4511.01)
= 1.1367 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2992 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.$
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 4.1367 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.4960 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.4960 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 215
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009

Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.$

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4511.010 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 12.3937 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 265.2343 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.$

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4511.010 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 216
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0
|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 217
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1A Nozl: 57 2:26p Nov 7,2009

Long. Memb. ML | -130 -130 130 130 0 0 0 0


Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62664 62664 62664 62664 62664 62664 62664 62664
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125329 129840 125329 129840 125329 129840 125329 129840
------------------------------------------------------------------------
Pm+Pl (SUS) | 124294 128803 125596 130105 124803 129312 125060 129569
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97247 172426 161168 108023 80363 187321 177501 93475
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129840 137892 | Passed
Pm+Pl (SUS) | 130105 206838 | Passed
Pm+Pl+Q (TOTAL)| 187321 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 218
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.%)URP

Pressure for Nozzle Reinforcement Calculations P 4531.655 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Cylinder/Cone Centerline L1 1534.4000 mm

Distance from Bottom/Left Tangent 13854.7998 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 212.29 deg
Nozzle Diameter Dia 50.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn 160

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 191.0000 mm


Hub Thickness of Integral Nozzle ( tn or x+tp ) 18.5900 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 211.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 F-4

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 219
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3169 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 231.5918 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2824.342 995.181 NA mm²
Area in Shell A1 4418.587 5594.070 NA mm²
Area in Nozzle Wall A2 1475.354 1680.425 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 81.000 81.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 1814.957 1814.957 NA mm²
TOTAL AREA AVAILABLE Atot 7789.897 9170.452 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 30.55 Degs.

The area available without a pad is Sufficient.

1RWH7KHYDOXHRIWULQWKHIROORZLQJHTXDWLRQKDVEHHQPXOWLSOLHGE\
WKH)FRUUHFWLRQIDFWRURI

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (96.1166*29.3845+2*(8.7376-3.0000)*29.3845*(1-1.0000))
= 2824.342 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (231.592-96.117)*(1.00*(65.0000-3.000)-29.385)-2*(8.738-3.000)
*(1.00*(65.0000-3.0000)-29.3845)*(1-1.0000)
= 4418.587 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(155.00 ,211.00 ) ) * ( 8.74 - 3.00 - 0.98 ) * 1.0000 )
= 1475.354 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 220
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009

= 9.0000² * 1.0000 + ( 0.0000 )² * 1.0000


= 81.000 mm²

Area Available in the Hub Section [A6]:


= ( ( Hubtk - tn ) * h - atrap ) * fr
= ( ( 18.5900 - 8.7376 ) * 191.0000 - 66.8519 ) * 1.0000
= 1814.957 mm²

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 18.590 , tr = 58.769 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 3.770

Minimum Temp. w/o impact per UCS-66 -42 C

Governing MDMT of the all the sub-joints of this Junction : -42 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4563.304 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

Note : Checking Nozzle in plane parallel to the vessel axis.

12==/(&$/&8/$7,21'HVFULSWLRQ.%

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 60.325 mm.


Actual Nozzle Thickness Used in Calculation 8.738 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4531.66*1752.9999)/(137892*1.00-0.6*4531.66)
= 58.7691 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4531.66*30.1625)/(137892*1.00+0.4*4531.66)
= 0.9784 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3169 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 184.3250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 155.0000 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.%
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 221
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009

7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 3.9784 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.7691 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.7691 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 6.4227 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 6.4227 mm

Final Required Thickness, tr45 = Max(tra, trb) = 6.4227 mm


Available Nozzle Neck Thickness = .875 * 8.7376 = 7.6454 mm --> OK

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.%

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * TMIN 6.3630 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4531.655 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 57.5042 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 396.4617 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.%

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.325 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4531.655 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 222
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009

Longitudinal Shear (SUS) Vl 8000.0 N


Circumferential Shear (SUS) Vc 8000.0 N
Circumferential Moment (SUS) Mc 8000.0 N-m
Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 5.709 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 5.898 (C,D)
M(PHI) / ( P ) 0.015 2C1 0.261 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 0.047 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 0.238 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.015 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.015 3C 5.898 (A,B)


N(x) / ( P/Rm ) 0.015 4C 5.709 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.015 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 0.063 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.015 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.048 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -412 -412 -412 -412 -426 -426 -426 -426
Circ. Bend. P | -3254 3254 -3254 3254 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -128 -128 128 128
Circ. Bend. MC | 0 0 0 0 -49580 49580 49580 -49580
Circ. Memb. ML | -651 -651 651 651 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 223
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K1B Nozl: 58 2:26p Nov 7,2009

Circ. Bend. ML | -30154 30154 30154 -30154 0 0 0 0


|
Tot. Circ. Str.| -34473 32344 27138 -26662 -53713 52602 45705 -46301
------------------------------------------------------------------------
Long. Memb. P | -426 -426 -426 -426 -412 -412 -412 -412
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -173 -173 173 173
Long. Bend. MC | 0 0 0 0 -29831 29831 29831 -29831
Long. Memb. ML | -130 -130 130 130 0 0 0 0
Long. Bend. ML | -50777 50777 50777 -50777 0 0 0 0
|
Tot. Long. Str.| -54981 53866 46834 -47426 -33689 32516 26320 -26800
------------------------------------------------------------------------
Shear VC | 1361 1361 -1361 -1361 0 0 0 0
Shear VL | 0 0 0 0 -1361 -1361 1361 1361
Shear MT | 22564 22564 22564 22564 22564 22564 22564 22564
|
Tot. Shear| 23925 23925 21202 21202 21202 21202 23925 23925
------------------------------------------------------------------------
Str. Int. | 70757 69340 60364 60652 67148 66020 61827 62387
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
Circ. Pl (SUS) | -1064 -1064 238 238 -555 -555 -297 -297
Circ. Q (SUS) | -33409 33409 26900 -26900 -53158 53158 46003 -46003
------------------------------------------------------------------------
Long. Pm (SUS) | 62951 62951 62951 62951 62951 62951 62951 62951
Long. Pl (SUS) | -557 -557 -296 -296 -586 -586 -239 -239
Long. Q (SUS) | -54424 54424 47130 -47130 -33102 33102 26560 -26560
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 1361 1361 -1361 -1361 -1361 -1361 1361 1361
Shear Q (SUS) | 22564 22564 22564 22564 22564 22564 22564 22564
------------------------------------------------------------------------
Pm (SUS) | 125902 130434 125902 130434 125902 130434 125902 130434
------------------------------------------------------------------------
Pm+Pl (SUS) | 124868 129397 126170 130699 125376 129906 125634 130163
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 97801 172973 161700 108602 80895 187900 178055 94024
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 130434 137892 | Passed
Pm+Pl (SUS) | 130699 206838 | Passed
Pm+Pl+Q (TOTAL)| 187900 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 224
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K9 Nozl: 59 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ.)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 7500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-106 B


Nozzle Material UNS Number K03006
Nozzle material Specification used Smls. pipe
Nozzle Allowable Stress at Temperature Sn 117897.66 kPa
Nozzle Allowable Stress At Ambient Sna 117897.66 kPa

Nozzle Diameter Basis (for tr calc only) Inbase OD


Layout Angle 0.00 deg
Nozzle Diameter Dia 25.0000 mm.

Nozzle Size and Thickness Basis Idbn Nominal


Nominal Thickness of Nozzle tn XXS

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 215.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 6.3500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 600


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 225
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K9 Nozl: 59 2:26p Nov 7,2009

|______________|

Abutting Nozzle No Pad

12==/(&$/&8/$7,21'HVFULSWLRQ.

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation 33.401 mm.


Actual Nozzle Thickness Used in Calculation 9.093 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 16.701*(1.0794½-1)/1.0794½
= 0.6257 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2243 mm

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 157.4010 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 15.2330 mm

1RWH7DNLQJD8* F  D H[HPSWLRQIRU.
7KLVFDOFXODWLRQLVYDOLGIRUQR]]OHVWKDWPHHWDOOWKHUHTXLUHPHQWVRI
SDUDJUDSK8*3OHDVHFKHFNWKH&RGHFDUHIXOO\HVSHFLDOO\IRUQR]]OHV
WKDWDUHQRWLVRODWHGRUGRQRWPHHW&RGHVSDFLQJUHTXLUHPHQWV,WPD\
EHQHFHVVDU\WRIRUFHWKHSURJUDPWRSULQWWKHDUHDVSHU8*

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 3.6257 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 5.9559 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 5.9559 mm

Final Required Thickness, tr45 = Max(tra, trb) = 5.9559 mm


Available Nozzle Neck Thickness = .875 * 9.0932 = 7.9565 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Minimum Design Metal Temperature (Nozzle Neck to Flange Weld), Curve: B


Nozzle, tg = 7.957 , tr = 0.626 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.126

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: B


Nozzle is governing, tg = 7.957 , tr = 0.626 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.126

Minimum Temp. w/o impact per UCS-66 -46 C


Minimum Temp. at required thickness -104 C
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 226
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K9 Nozl: 59 2:26p Nov 7,2009

Minimum Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -48 C

Where the Temperature Reduction per UCS-66(b)(1)(b) is:


Stress ratio: P/Ambient Rating = 4500.00/10204.01 = 0.441

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ.

Intermediate Calc. for nozzle/shell Welds Tmin 6.0932 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.2652 = 0.7 * TMIN 5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4500.000 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 0.0796 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.0796 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ.

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 33.401 mm
Nozzle Thickness Tn 9.093 mm
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 117897.66 kPa
Nozzle Hot S.I. Allowable SNmh 117897.66 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 8000.0 N
Longitudinal Shear (SUS) Vl 8000.0 N
Circumferential Shear (SUS) Vc 8000.0 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 227
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K9 Nozl: 59 2:26p Nov 7,2009

Circumferential Moment (SUS) Mc 8000.0 N-m


Longitudinal Moment (SUS) Ml 8000.0 N-m
Torsional Moment (SUS) Mt 8000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Error/Warning Messages for WRC107 Analysis 1


Warning - The ratio Ro/Rm, 0.0094 , must be > 0.0571 and < 0.571.

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 8000.0 N
Circumferential Shear VC 8000.0 N
Longitudinal Shear VL 8000.0 N
Circumferential Moment MC 8000.0 N-m
Longitudinal Moment ML 8000.0 N-m
Torsional Moment MT 8000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.008 4C 5.752 (A,B)
N(PHI) / ( P/Rm ) 0.008 3C 5.977 (C,D)
M(PHI) / ( P ) 0.008 2C1 ! 0.269 (A,B)
M(PHI) / ( P ) 0.008 1C ! 0.286 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.018 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.008 1A ! 0.105 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.008 3B ! 0.105 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.008 1B ! 0.064 (A,B,C,D)

N(x) / ( P/Rm ) 0.008 3C 5.977 (A,B)


N(x) / ( P/Rm ) 0.008 4C 5.752 (C,D)
M(x) / ( P ) 0.008 1C1 ! 0.292 (A,B)
M(x) / ( P ) 0.008 2C ! 0.262 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.008 4A ! 0.023 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.008 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.008 4B 0.019 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.008 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -416 -416 -416 -416 -432 -432 -432 -432
Circ. Bend. P | -3364 3364 -3364 3364 -3577 3577 -3577 3577
Circ. Memb. MC | 0 0 0 0 -89 -89 89 89
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 228
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : K9 Nozl: 59 2:26p Nov 7,2009

Circ. Bend. MC | 0 0 0 0 -89547 89547 89547 -89547


Circ. Memb. ML | -518 -518 518 518 0 0 0 0
Circ. Bend. ML | -54461 54461 54461 -54461 0 0 0 0
|
Tot. Circ. Str.| -58761 56892 51199 -50994 -93646 92602 85626 -86312
------------------------------------------------------------------------
Long. Memb. P | -432 -432 -432 -432 -416 -416 -416 -416
Long. Bend. P | -3646 3646 -3646 3646 -3271 3271 -3271 3271
Long. Memb. MC | 0 0 0 0 -113 -113 113 113
Long. Bend. MC | 0 0 0 0 -53878 53878 53878 -53878
Long. Memb. ML | -94 -94 94 94 0 0 0 0
Long. Bend. ML | -91708 91708 91708 -91708 0 0 0 0
|
Tot. Long. Str.| -95881 94828 87723 -88400 -57679 56619 50304 -50909
------------------------------------------------------------------------
Shear VC | 2459 2459 -2459 -2459 0 0 0 0
Shear VL | 0 0 0 0 -2459 -2459 2459 2459
Shear MT | 73602 73602 73602 73602 73602 73602 73602 73602
|
Tot. Shear| 76062 76062 71143 71143 71143 71143 76062 76062
------------------------------------------------------------------------
Str. Int. | 156588 156783 146899 147121 149044 147994 156171 156189
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -934 -934 102 102 -521 -521 -342 -342
Circ. Q (SUS) | -57826 57826 51097 -51097 -93124 93124 85969 -85969
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -526 -526 -338 -338 -529 -529 -302 -302
Long. Q (SUS) | -95354 95354 88061 -88061 -57149 57149 50607 -50607
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 2459 2459 -2459 -2459 -2459 -2459 2459 2459
Shear Q (SUS) | 73602 73602 73602 73602 73602 73602 73602 73602
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 124185 128679 125221 129715 124598 129091 124777 129270
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 181847 249316 235549 176489 144741 258454 252167 155373
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 129715 206838 | Passed
Pm+Pl+Q (TOTAL)| 258454 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 229
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009

,13879$/8(61R]]OH'HVFULSWLRQ1)URP

Pressure for Nozzle Reinforcement Calculations P 4500.000 kPa


Temperature for Internal Pressure Temp 120 C
Design External Pressure Pext 100.00 kPa
Temperature for External Pressure Tempex 120 C

Shell Material [Normalized] SA-516 70


Shell Allowable Stress at Temperature S 137892.00 kPa
Shell Allowable Stress At Ambient Sa 137892.00 kPa

Inside Diameter of Cylindrical Shell D 3500.00 mm


Design Length of Section L 15583.3350 mm
Shell Finished (Minimum) Thickness t 65.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm

Distance from Bottom/Left Tangent 5500.0000 mm

User Entered Minimum Design Metal Temperature 5.00 C

Nozzle Material SA-350 LF2


Nozzle Material UNS Number K03011
Nozzle material Specification used Forgings
Nozzle Allowable Stress at Temperature Sn 137892.00 kPa
Nozzle Allowable Stress At Ambient Sna 137892.00 kPa

Nozzle Diameter Basis (for tr calc only) Inbase ID


Layout Angle 0.00 deg
Nozzle Diameter Dia 146.3600 mm.

Nozzle Size and Thickness Basis Idbn Actual


Actual Thickness of Nozzle tn 10.9700 mm

Nozzle Flange Material SA-105


Nozzle Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 87.0000 mm


Height of Beveled Transition L` 24.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 52.0000 mm

Nozzle Corrosion Allowance Can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00

Nozzle Outside Projection ho 137.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 65.0000 mm
Nozzle Inside Projection h 0.0000 mm
Weld leg size, Inside Nozzle to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head

Nozzle Sketch

| |
| |
/ |
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 230
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009

/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle

12==/(&$/&8/$7,21'HVFULSWLRQ1

ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation 146.360 mm.


Actual Nozzle Thickness Used in Calculation 10.970 mm

1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV

5HTGWKNSHU8* D RI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*1752.9999)/(137892*1.00-0.6*4500.00)
= 58.3503 mm

5HTGWKNSHU8* D RI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4500.00*76.18)/(137892*1.00-0.6*4500.00)
= 2.5357 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4893 mm

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / cos(30)
= 41.030 / 0.5773
= 71.0661 mm

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Int. Press]


Parallel to Vessel Wall (Diameter Limit) Dl 304.7200 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 90.9911 mm

Note: Hub Height was < 2.5 times Hub Thickness, using sketch UG-40 (e-1).

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 8890.258 1577.519 NA mm²
Area in Shell A1 556.062 6291.282 NA mm²
Area in Nozzle Wall A2 988.941 1361.352 NA mm²
Area in Inward Nozzle A3 0.000 0.000 NA mm²
Area in Welds A4 400.000 400.000 NA mm²
Area in Pad A5 0.000 0.000 NA mm²
Area in Hub + Bevel A6 7439.497 7439.497 NA mm²
TOTAL AREA AVAILABLE Atot 9384.499 15492.131 NA mm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 231
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009

The area available without a pad is Sufficient.

5HLQIRUFHPHQW$UHD5HTXLUHGIRU1R]]OH>$U@
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c)
= (152.3600*58.3503+2*(52.0000-3.0000)*58.3503*(1-1.0000))
= 8890.258 mm²

$UHDVSHU8*EXWZLWK'/ 'LDPHWHU/LPLW'/5 &RUURGHG,'

Area Available in Shell [A1]:


= (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
= (304.720-152.360)*(1.00*(65.0000-3.000)-58.350)-2*(52.000-3.000)
*(1.00*(65.0000-3.0000)-58.3503)*(1-1.0000)
= 556.062 mm²

Area Available in Nozzle Wall, no Pad [A2np]:


= ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2
= ( 2 * min(90.99 ,137.00 ) ) * ( 10.97 - 3.00 - 2.54 ) * 1.0000 )
= 988.941 mm²

Area Available in Welds, no Pad [A4np]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 20.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 400.000 mm²

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(91.0 ,137.0 ,87.0 )) * (52.0 - 11.0 ) * 1.000 )
= 7439.497 mm² Includes Bevel Area of 300.277 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a), tra = 5.5357 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 61.3503 mm
Wall Thickness per UG45(b)(2), trb2 = 4.2718 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 61.3503 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 10.1564 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 10.1564 mm

Final Required Thickness, tr45 = Max(tra, trb) = 10.1564 mm


Available Nozzle Neck Thickness = 10.9700 mm --> OK

1R]]OH-XQFWLRQ0'07&DOFXODWLRQV

Nozzle to Flange Weld skipped as Nozzle is Impact Tested Material.

Nozzle MDMT per UCS-66 (a)1(b), (Nozzle to Shell/Head Weld), Curve: D


Shell is governing, tg = 52.000 , tr = 58.350 , c = 3.000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 1.191

Minimum Temp. w/o impact per UCS-66 -19 C

Governing MDMT of the all the sub-joints of this Junction : -19 C

:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 232
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009

Weld Load [W]:


= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (8890.2578 - 556.0616 + 2 * ( 52.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 65.0000 - 3.0000 ) - 58.3503 ) ) * 137892
= 1198506.00 N

Weld Load [W1]:


= ((A2+A6)+A4-(Wi-Can/.707)²*Fr2)*S
= ( 8428.4375 + 400.0000 - 0.0000 * 1.00 ) * 137892
= 1217338.12 N

Weld Load [W2]:


= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 8428.4375 + 0.0000 + 400.0000 + 6076.0000 ) * 137892
= 2055147.25 N

Weld Load [W3]:


= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 8428.4375 + 0.0000 + 400.0000 + 0.0000 + 6076.0000 ) * 137892
= 2055147.25 N

6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV

6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 250.3600 * 20.0000 * 0.49 * 137892
= 531420. N

6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 100.6800 ) * ( 52.0000 - 3.0000 ) * 0.7 * 137892
= 1495941. N

7HQVLRQ1R]]OH*URRYH:HOG>7QJZ@
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 250.3600 * ( 65.0000 - 3.0000 ) * 0.74 * 137892
= 2487916. N

6WUHQJWKRI)DLOXUH3DWKV

PATH11 = ( SONW + SNW ) = ( 531420 + 1495941 ) = 2027361 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 531420 + 0 + 2487915 + 0 ) = 3019335 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 531420 + 2487915 + 0 ) = 3019335 N

6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 2027361 N , must exceed W = 1198506 N or W1 = 1217338 N
Path 2-2 = 3019335 N , must exceed W = 1198506 N or W2 = 2055147 N
Path 3-3 = 3019335 N , must exceed W = 1198506 N or W3 = 2055147 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4499.993 kPa

Note: The MAWP of this junction was limited by the shell.

Nozzle is O.K. for the External Pressure 100.000 kPa

The Drop for this Nozzle is : 4.4829 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 206.4828 mm

,QSXW(FKR:5&,WHP'HVFULSWLRQ1
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 233
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3500.000 mm
Vessel Thickness Tv 65.000 mm

Design Temperature 120.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137892.00 kPa
Vessel Hot S.I. Allowable Smh 137892.00 kPa

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 146.360 mm
Nozzle Thickness Tn 52.000 mm
Nozzle Material SA-350 LF2
Nozzle Cold S.I. Allowable SNmc 137892.00 kPa
Nozzle Hot S.I. Allowable SNmh 137892.00 kPa

Design Internal Pressure Dp 4500.000 kPa


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 12000.0 N
Longitudinal Shear (SUS) Vl 12000.0 N
Circumferential Shear (SUS) Vc 12000.0 N
Circumferential Moment (SUS) Mc 12000.0 N-m
Longitudinal Moment (SUS) Ml 12000.0 N-m
Torsional Moment (SUS) Mt 12000.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 12000.0 N
Circumferential Shear VC 12000.0 N
Longitudinal Shear VL 12000.0 N
Circumferential Moment MC 12000.0 N-m
Longitudinal Moment ML 12000.0 N-m
Torsional Moment MT 12000.0 N-m

Dimensionless Parameters used : Gamma = 28.77

'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.061 4C 5.415 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 5.275 (C,D)
M(PHI) / ( P ) 0.061 2C1 0.147 (A,B)
M(PHI) / ( P ) 0.061 1C 0.185 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.061 3A 0.427 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.061 3B 1.582 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.061 1B 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.061 3C 5.275 (A,B)


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 234
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009

N(x) / ( P/Rm ) 0.061 4C 5.415 (C,D)


M(x) / ( P ) 0.061 1C1 0.189 (A,B)
M(x) / ( P ) 0.061 2C 0.147 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 0.538 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 0.422 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.096 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
| Stress Values at
Type of | (kPa )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -587 -587 -587 -587 -572 -572 -572 -572
Circ. Bend. P | -2758 2758 -2758 2758 -3456 3456 -3456 3456
Circ. Memb. MC | 0 0 0 0 -422 -422 422 422
Circ. Bend. MC | 0 0 0 0 -17660 17660 17660 -17660
Circ. Memb. ML | -1566 -1566 1566 1566 0 0 0 0
Circ. Bend. ML | -9727 9727 9727 -9727 0 0 0 0
|
Tot. Circ. Str.| -14639 10332 7948 -5991 -22112 20122 14054 -14353
------------------------------------------------------------------------
Long. Memb. P | -572 -572 -572 -572 -587 -587 -587 -587
Long. Bend. P | -3533 3533 -3533 3533 -2749 2749 -2749 2749
Long. Memb. MC | 0 0 0 0 -532 -532 532 532
Long. Bend. MC | 0 0 0 0 -10506 10506 10506 -10506
Long. Memb. ML | -417 -417 417 417 0 0 0 0
Long. Bend. ML | -16344 16344 16344 -16344 0 0 0 0
|
Tot. Long. Str.| -20867 18888 12655 -12965 -14375 12135 7702 -7812
------------------------------------------------------------------------
Shear VC | 492 492 -492 -492 0 0 0 0
Shear VL | 0 0 0 0 -492 -492 492 492
Shear MT | 1965 1965 1965 1965 1965 1965 1965 1965
|
Tot. Shear| 2457 2457 1472 1472 1472 1472 2457 2457
------------------------------------------------------------------------
Str. Int. | 21720 19543 13078 13263 22383 20385 14893 15173
------------------------------------------------------------------------

:5&6WUHVV6XPPDWLRQV

9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQ
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kPa )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
Circ. Pl (SUS) | -2153 -2153 978 978 -994 -994 -149 -149
Circ. Q (SUS) | -12485 12485 6969 -6969 -21117 21117 14203 -14203
------------------------------------------------------------------------
Long. Pm (SUS) | 62511 62511 62511 62511 62511 62511 62511 62511
Long. Pl (SUS) | -989 -989 -154 -154 -1119 -1119 -55 -55
Long. Q (SUS) | -19878 19878 12810 -12810 -13255 13255 7757 -7757
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 235
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Calcs. : N5 Nozl: 60 2:26p Nov 7,2009

Shear Pl (SUS) | 492 492 -492 -492 -492 -492 492 492
Shear Q (SUS) | 1965 1965 1965 1965 1965 1965 1965 1965
------------------------------------------------------------------------
Pm (SUS) | 125023 129523 125023 129523 125023 129523 125023 129523
------------------------------------------------------------------------
Pm+Pl (SUS) | 122873 127373 126005 130505 124032 128531 124877 129377
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 110471 139958 133009 123561 102950 149674 139164 115269
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kPa |
---------------|--------------------------------------------------------
Pm (SUS) | 129523 137892 | Passed
Pm+Pl (SUS) | 130505 206838 | Passed
Pm+Pl+Q (TOTAL)| 149674 413676 | Passed
------------------------------------------------------------------------

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 236
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Schedule : Step: 41 2:26p Nov 7,2009

1R]]OH6FKHGXOH

Nominal Flange Noz. Wall Re-Pad Cut


Description Size Sch/Type O/Dia Thk ODia Thick Length
mm Cls mm mm mm mm mm
------------------------------------------------------------------------------
K4 25 XXS WNF 33.401 9.093 - - 280
K5 25 XXS WNF 33.401 9.093 - - 280
K9 25 XXS WNF 33.401 9.093 - - 280
K8B 50 160 WNF 60.325 8.738 - - 119
N12 50 160 N/A 60.325 8.738 - - 119
K3A 50 160 WNF 60.325 8.738 - - 222
K3B 50 160 WNF 60.325 8.738 - - 437
K6A 50 160 WNF 60.325 8.738 - - 222
K6B 50 160 WNF 60.325 8.738 - - 437
K8A 50 160 WNF 60.325 8.738 - - 255
K2A 50 160 WNF 60.325 8.738 - - 255
K2B 50 160 WNF 60.325 8.738 - - 119
K7A 50 160 WNF 60.325 8.738 - - 265
K7B 50 160 WNF 60.325 8.738 - - 396
K1A 50 160 WNF 60.325 8.738 - - 265
K1B 50 160 WNF 60.325 8.738 - - 396
N10 69 300 WNF 88.900 11.130 - - 202
N13 69 300 WNF 88.900 11.130 - - 222
N11 69 600 WNF 88.900 11.130 - - 212
N7 69 300 WNF 88.900 11.130 - - 222
N8 69 300 WNF 88.900 11.130 - - 222
N9 69 300 WNF 88.900 11.130 - - 222
N6 94 300 WNF 114.300 11.130 - - 198
N4 150 300 WNF 168.300 10.970 - - 206
N3 150 300 WNF 168.300 10.970 - - 206
N5 150 300 WNF 168.300 10.970 - - 206
N2 436 300 WNF 457.000 14.270 - - 270
N1 483 600 WNF 508.000 15.090 - - 296
M2 485 300 WNF 508.000 15.090 - - 320
M1 590 300 WNF 610.000 14.270 - - 330

Note on the Cut Length Calculation:


The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

1R]]OH0DWHULDODQG:HOG)LOOHW/HJ6L]H'HWDLOV
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
K4 SA-106 B 6.350 8.000 - - -
K5 SA-106 B 6.350 8.000 - - -
K9 SA-106 B 6.350 8.000 - - -
K8B SA-106 B 6.350 9.000 - - -
N12 SA-106 B 6.350 9.000 - - -
K3A SA-106 B 6.350 9.000 - - -
K3B SA-350 LF2 65.000 9.000 - - -
K6A SA-106 B 6.350 9.000 - - -
K6B SA-350 LF2 65.000 9.000 - - -
K8A SA-106 B 6.350 9.000 - - -
K2A SA-106 B 6.350 9.000 - - -
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 237
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Schedule : Step: 41 2:26p Nov 7,2009

K2B SA-106 B 6.350 9.000 - - -


K7A SA-106 B 6.350 9.000 - - -
K7B SA-350 LF2 65.000 9.000 - - -
K1A SA-106 B 6.350 9.000 - - -
K1B SA-350 LF2 65.000 9.000 - - -
N10 SA-350 LF2 61.500 16.000 - - -
N13 SA-350 LF2 65.000 16.000 - - -
N11 SA-350 LF2 65.000 16.000 - - -
N7 SA-350 LF2 65.000 16.000 - - -
N8 SA-350 LF2 65.000 16.000 - - -
N9 SA-350 LF2 65.000 16.000 - - -
N6 SA-350 LF2 65.000 20.000 - - -
N4 SA-350 LF2 65.000 20.000 - - -
N3 SA-350 LF2 65.000 20.000 - - -
N5 SA-350 LF2 65.000 20.000 - - -
N2 SA-350 LF2 65.000 30.000 - - -
N1 SA-350 LF2 65.000 30.000 - - 30.000
M2 SA-350 LF2 65.000 30.000 - - -
M1 SA-350 LF2 65.000 30.000 - - -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In


Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
K4 6500.000 0.00 215.00 0.00 Node: 20
K5 7000.000 0.00 215.00 0.00 Node: 20
K9 7500.000 0.00 215.00 0.00 Node: 20
K8B 10500.001 180.00 54.65 0.00 Node: 20
N12 4500.000 0.00 54.65 0.00 Node: 20
K3A 9500.001 252.76 144.22 0.00 Node: 20
K3B 9500.001 211.11 243.00 0.00 Node: 20
K6A 10000.001 252.76 144.22 0.00 Node: 20
K6B 10000.001 211.11 243.00 0.00 Node: 20
K8A 10500.001 305.58 151.48 0.00 Node: 20
K2A 11000.000 305.58 151.48 0.00 Node: 20
K2B 11000.000 180.00 54.65 0.00 Node: 20
K7A 13354.801 290.98 183.03 0.00 Node: 20
K7B 13354.801 212.29 211.00 0.00 Node: 20
K1A 13854.800 290.98 183.03 0.00 Node: 20
K1B 13854.800 212.29 211.00 0.00 Node: 20
N10 180.00 119.00 0.00 Node: 10
N13 3500.000 0.00 156.00 0.00 Node: 20
N11 4000.000 0.00 146.00 0.00 Node: 20
N7 1500.000 180.00 156.00 0.00 Node: 20
N8 8000.000 180.00 156.00 0.00 Node: 20
N9 13135.000 180.00 156.00 0.00 Node: 20
N6 5000.000 0.00 131.30 0.00 Node: 20
N4 11500.000 180.00 137.00 0.00 Node: 20
N3 13500.001 180.00 137.00 0.00 Node: 20
N5 5500.000 0.00 137.00 0.00 Node: 20
N2 14000.001 0.00 176.00 0.00 Node: 20
N1 2000.000 0.00 137.00 95.00 Node: 20
M2 4000.000 270.00 223.00 0.00 Node: 20
M1 11450.001 0.00 216.70 0.00 Node: 20

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 238
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Summary : Step: 42 2:26p Nov 7,2009

1R]]OH&DOFXODWLRQ6XPPDU\

Description MAWP Ext MAPNC UG45 [tr] Weld Areas


kPa kPa Path
---------------------------------------------------------------------------
N10 4500.00 OK ... OK 7.80 OK Passed
N10 4500.00 OK ... OK 7.80 OK Passed
N1 4499.99 OK ... OK 11.33 OK Passed
N13 4499.99 OK ... OK 7.80 OK Passed
N4 4534.30 OK ... OK 10.16 OK Passed
M2 4517.15 OK ... ... OK Passed
M1 4499.99 OK ... ... OK Passed
K4 4500.00 ... ... OK 5.96 OK NoCalc[*]
K8B 4500.00 ... ... OK 6.42 OK NoCalc[*]
N2 4499.99 OK ... OK 11.33 OK Passed
N6 4499.99 OK ... OK 8.27 OK Passed
N11 4499.99 OK ... OK 7.80 OK Passed
N12 4500.00 ... ... OK 6.42 OK NoCalc[*]
K5 4500.00 ... ... OK 5.96 OK NoCalc[*]
N7 4534.30 OK ... OK 7.80 OK Passed
N8 4534.30 OK ... OK 7.80 OK Passed
N9 4534.30 OK ... OK 7.80 OK Passed
N3 4534.30 OK ... OK 10.16 OK Passed
K3A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K3A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K3B 4531.83 OK ... OK 6.42 OK Passed
K3B 4500.00 ... ... OK 6.42 OK NoCalc[*]
K6A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K6A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K6B 4531.83 OK ... OK 6.42 OK Passed
K6B 4500.00 ... ... OK 6.42 OK NoCalc[*]
K8A 4507.17 OK ... OK 6.42 OK Passed
K8A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K2A 4507.17 OK ... OK 6.42 OK Passed
K2A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K2B 4500.00 ... ... OK 6.42 OK NoCalc[*]
K7A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K7A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K7B 4531.65 OK ... OK 6.42 OK Passed
K7B 4500.00 ... ... OK 6.42 OK NoCalc[*]
K1A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K1A 4500.00 ... ... OK 6.42 OK NoCalc[*]
K1B 4531.65 OK ... OK 6.42 OK Passed
K1B 4500.00 ... ... OK 6.42 OK NoCalc[*]
K9 4500.00 ... ... OK 5.96 OK NoCalc[*]
N5 4499.99 OK ... OK 10.16 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 4499.99 N5

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From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit


10 N10 0.000 180.000 243.640
20 N1 2000.000 0.000 967.640
20 N13 3500.000 0.000 250.640
20 N4 11500.000 180.000 304.720
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 239
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Nozzle Summary : Step: 42 2:26p Nov 7,2009

20 M2 4000.000 270.000 967.640


20 M1 11450.001 0.000 1174.920
20 K4 6500.000 0.000 157.401
20 K8B 10500.001 180.000 184.325
20 N2 14000.001 0.000 868.920
20 N6 5000.000 0.000 286.040
20 N11 4000.000 0.000 250.640
20 N12 4500.000 0.000 184.325
20 K5 7000.000 0.000 157.401
20 N7 1500.000 180.000 250.640
20 N8 8000.000 180.000 250.640
20 N9 13135.000 180.000 250.640
20 N3 13500.001 180.000 304.720
20 K3A 9500.000 252.757 184.325
20 K3B 9500.000 211.108 184.325
20 K6A 10000.001 252.757 184.325
20 K6B 10000.001 211.108 184.325
20 K8A 10500.001 305.579 184.325
20 K2A 11000.001 305.579 184.325
20 K2B 11000.001 180.000 184.325
20 K7A 13354.800 290.985 184.325
20 K7B 13354.800 212.285 184.325
20 K1A 13854.801 290.985 184.325
20 K1B 13854.801 212.285 184.325
20 K9 7500.000 0.000 157.401
20 N5 5500.000 0.000 304.720

The nozzle spacing is computed by the following:


= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

,IDQ\LQWHUIHUHQFHVYLRODWLRQVDUHIRXQGWKH\ZLOOEHQRWHGEHORZ
No interference violations have been detected !

PV Elite 2009 ©1993-2009 by COADE Engineering Software


MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 240
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Vessel Design Summary : Step: 43 2:26p Nov 7,2009

'HVLJQ&RGH$60(&RGH6HFWLRQ9,,,'LYLVLRQ$

Diameter Spec : 3500.000 mm ID


Vessel Design Length, Tangent to Tangent 15000.00 mm

Specified Datum Line Distance 0.00 mm

Shell/Head Matl SA-516 70 [Normalized]


Nozzle Material SA-350 LF2
Nozzle Material SA-106 B

Internal Design Temperature 120 C


Internal Design Pressure 4500.00 kPa

External Design Temperature 120 C


External Design Pressure 100.00 kPa

Maximum Allowable Working Pressure 4500.00 kPa


External Max. Allowable Working Pressure 1560.30 kPa
Hydrostatic Test Pressure 5850.00 kPa

Required Minimum Design Metal Temperature 5 C


Warmest Computed Minimum Design Metal Temperature -16 C

Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1


Earthquake Design Code No Seismic

(OHPHQW3UHVVXUHVDQG0$:3N3D

Element Desc Internal External M.A.W.P Corr. All.


Ellipse 4534.336 100.000 4562.430 3.0000
Cylinder 4534.336 100.000 4741.277 3.0000
Ellipse 4534.336 100.000 4562.430 3.0000

Liquid Level: 3500.00 mm Dens.: 999.542 kg/m³ Sp. Gr.: 1.000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type mm mm mm Int. Ext. Long Circ
Ellipse 50.0 50.0 75.0 60.7 12.2 1.00 1.00
Cylinder 14950.0 14900.0 65.0 61.8 23.7 1.00 1.00
Ellipse 15000.0 50.0 75.0 60.7 12.2 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Saddle Parameters:
Saddle Width 300.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 2050.000 mm
Wear Pad Width 400.000 mm
Wear Pad Thickness 25.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 600.000 mm

Baseplate Length 2300.000 mm


Baseplate Thickness 40.000 mm
Baseplate Width 300.000 mm
Number of Ribs (including outside ribs) 6
Rib Thickness 25.000 mm
Web Thickness 30.000 mm
Height of Center Web 260.000 mm

Summary of Maximum Saddle Loads, Operating Case :


Maximum Vertical Saddle Load 2030976.88 N
MECHANICAL DESIGN CALCULAIONS C9501-0212-PVD-001, Rev-C 241
INLET SEPARATOR KM-CP01-V-0201
PV Elite 2009 Licensee: SPECIAL TECHNICAL SERVICES LLC
FileName : PVD, Rev-C ------------------------------------
Vessel Design Summary : Step: 43 2:26p Nov 7,2009

Maximum Transverse Saddle Shear Load 248098.80 N


Maximum Longitudinal Saddle Shear Load 613560.69 N

Summary of Maximum Saddle Loads, Hydrotest Case :


Maximum Vertical Saddle Load 1585695.25 N
Maximum Transverse Saddle Shear Load 7397.82 N
Maximum Longitudinal Saddle Shear Load 5260.10 N

Weights:
Fabricated - Bare W/O Removable Internals 129579.3 kgm
Shop Test - Fabricated + Water ( Full ) 285053.8 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 129579.3 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 129579.3 kgm
Empty - Fab. + Intls. + Details + Wghts. 129579.3 kgm
Operating - Empty + Operating Liquid (No CA) 285053.8 kgm
Field Test - Empty Weight + Water (Full) 285053.8 kgm

PV Elite 2009 ©1993-2009 by COADE Engineering Software

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