Cover Page

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2013

Analysis Performed by : SPLM Licensed User

Job File : C:\USERS\ADMINISTRATOR\DOCUMENTS\UNTITLED.Pvdb

Date of Analysis : Nov 14,2018 4:51pm

PV Elite 2015, January 2015

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PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 1034.2 KPa.

Design Internal Temperature 149 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm.
Projection of Nozzle from Vessel Bottom 0.0000 mm.
Minimum Design Metal Temperature -29 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) Y
Select t for External Pressure (Flag) Y
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 KPa.
User defined MAWP 0.0000 KPa.
User defined MAPnc 0.0000 KPa.

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm.
Percent Wind for Hydrotest 33.0
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Using User defined Wind Press. Vs Elev. N

Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000

Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Cylinder
Description
Distance "FROM" to "TO" 2827.0 mm.
Inside Diameter 15.875 mm.
Element Thickness 1.5240 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 1034.2 KPa.
Design Temperature Internal Pressure 149 °C
Design External Pressure 0.0000 KPa.
Design Temperature External Pressure 24 °C
Effective Diameter Multiplier 1.2
Material Name SA-214
Allowable Stress, Ambient 78.603 N./mm²
Allowable Stress, Operating 78.603 N./mm²
Allowable Stress, Hydrotest 102.18 N./mm²
Material Density 0.007750 kg./cm³
P Number Thickness 31.750 mm.
Yield Stress, Operating 158.59 N./mm²
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UCS-66 Chart Curve Designation B

External Pressure Chart Name CS-1
UNS Number K01807
Product Form Wld. tube
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

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Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable

|
From| To | + Liq. Hd | Thickness | Allowance | Diameter |
Stress(SE)|
| | KPa. | mm. | mm. | mm. | N./mm²
|
-------------------------------------------------------------------------
--
10| 20| 1034.2 | ... | ... | 15.875 | 78.603
|

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum |

Required |
From| To | Pressure | Corroded | New & Cold | Thickness |
Thickness |
| | KPa. | KPa. | KPa. | mm. | mm.
|
-------------------------------------------------------------------------
---
10| 20| 1034.19 | 13532.0 | 13532.0 | 1.52400 |
1.50000 |
Minimum 13532.012 13532.005

MAWP: 13532.012 KPa., limited by: Cylinder.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Cylindrical Shell From 10 To 20 SA-214 , UCS-66 Crv. B at 149 °C

Material UNS Number: K01807

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1034.190*7.9375)/(78.60*1.00-0.6*1034.190)
= 0.1053 + 0.0000 = 0.1053 mm.

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (78.60*1.00*1.5240)/(7.9375+0.6*1.5240)
= 13532.012 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (78.60*1.00*1.5240)/(7.9375+0.6*1.5240)
= 13532.012 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (1034.190*(7.9375+0.6*1.5240))/(1.00*1.5240)
= 6.007 N./mm²

Minimum Design Metal Temperature Results:

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Govrn. thk, tg = 1.524 , tr = 1.524 , c = 0.0000 mm. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 1.000 , Temp. Reduction = 0 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -29 °C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 17591.613 KPa.

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 1344.447 KPa.
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 17591.451 KPa.
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 14885.212 KPa.
Pressure per PED = 1.43 * MAWP 19350.775 KPa.

UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 13532.012 * 1.000
= 17591.613 KPa.

Horizontal Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all
considered
when determining the hydrotest pressure for those test types that are
based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
10 20 102.2 102.2 1.000 17591.77
----------------------------------------------------------------------

Stress ratios for Vessel Elements:

Description Ambient Operating ratio

----------------------------------------------------------------------
78.60 78.60 1.000
----------------------------------------------------------------------
Minimum 1.000

Elements Suitable for Internal Pressure.

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2015
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Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due

|
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
| | kg. | cm³ | kg. | cm³ | kg.
|
-------------------------------------------------------------------------
--
10| 20| 1.82523 | 559.660 | 1.82523 | 559.660 | ...
|
-------------------------------------------------------------------------
--
Total 1 559.66 1 559.66
0

Weight Summation

Fabricated Shop Test Shipping Erected Empty Operating

-------------------------------------------------------------------------
-----
1.8 1.8 1.8 1.8 1.8 1.8
... 0.6 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
-------------------------------------------------------------------------
-----
1.8 2.4 1.8 1.8 1.8 1.8
kg.

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 1.8 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 2.4 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 1.8 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 1.8 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 1.8 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 1.8 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 1.8 kg.
Field Test Wt. - Empty Weight + Water (Full) 2.4 kg.

Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements

| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 1680.62 |
--------------------------
Total 1680.617 cm²
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Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov

E*
Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm.
-------------------------------------------------------------------------
---
[8] B -29 -29 -29 1.000 1.524
1.000
-------------------------------------------------------------------------
---
Required Minimum Design Metal Temperature -29 °C
Warmest Computed Minimum Design Metal Temperature -29 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note
(c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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2015
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ASME Code, Section VIII, Division 1, 2013

Diameter Spec : 15.875 mm. ID

Vessel Design Length, Tangent to Tangent 2827.02 mm.

Specified Datum Line Distance 0.00 mm.

Shell Material SA-214

Internal Design Temperature 149 °C

Internal Design Pressure 1034.190 KPa.

External Design Temperature 24 °C

Maximum Allowable Working Pressure 13532.012 KPa.

Hydrostatic Test Pressure 17591.613 KPa.

Required Minimum Design Metal Temperature -29 °C

Warmest Computed Minimum Design Metal Temperature -29 °C

Wind Design Code ASCE-93

Earthquake Design Code UBC-94

Element Pressures and MAWP: KPa.

Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
Cylinder 1034.190 0.000 13532.012 0.0000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm. mm. mm. Int. Ext. Long Circ
-----------------------------------------------------------------------
Cylinder 2827.0 2827.0 1.5 1.5 No Calc 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are

Minimum

Weights:
Fabricated - Bare W/O Removable Internals 1.8 kg.
Shop Test - Fabricated + Water ( Full ) 2.4 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 1.8 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 1.8 kg.
Empty - Fab. + Intls. + Details + Wghts. 1.8 kg.
Operating - Empty + Operating Liquid (No CA) 1.8 kg.
Field Test - Empty Weight + Water (Full) 2.4 kg.

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2015
Table of Contents

Cover Sheet
Input Echo : ......... 1
Internal Pressure Calculations : ......... 4
Element and Detail Weights : ......... 6
MDMT Summary : ......... 8
Vessel Design Summary : ......... 9