ProjectClosureReport-v1 0
ProjectClosureReport-v1 0
ProjectClosureReport-v1 0
Title: Project Close Out Report Author: EVLA Project
Date: May 8, 2013
For: EVLA Construction Management
Change Record
Table of Contents
1 PROJECT CLOSE OUT REPORT PURPOSE ............................................................................ 1
2 PROJECT CLOSE OUT REPORT GOALS ................................................................................ 1
3 PROJECT CLOSE OUT REPORT SUMMARY.......................................................................... 1
3.1 Project Background Overview ............................................................................................... 1
3.2 Project Highlights and Best Practices ..................................................................................... 1
3.3 Project Close Out Synopsis .................................................................................................... 3
4 PROJECT METRICS PERFORMANCE ................................................................................... 3
4.1 Goals and Objectives ............................................................................................................. 3
4.2 Success Criteria Performance ................................................................................................ 5
4.3 Milestone and Deliverables Performance ............................................................................ 19
4.4 Schedule Performance ........................................................................................................ 20
4.5 Budget Performance ........................................................................................................... 22
4.6 Metrics Performance Recommendations ............................................................................ 22
5 PROJECT CLOSE OUT TASKS ............................................................................................ 23
5.1 Resource Management ....................................................................................................... 23
5.2 Issue Management ............................................................................................................. 24
5.3 Risk Management ............................................................................................................... 25
5.4 Quality Management .......................................................................................................... 25
5.5 Communication Management ............................................................................................. 27
5.6 Customer Expectation Management ................................................................................... 28
5.7 Asset Management ............................................................................................................. 28
5.8 Lessons Learned .................................................................................................................. 29
5.9 Post‐project Tasks ............................................................................................................... 31
5.10 Project Close Out Recommendations .................................................................................. 31
6 APPENDICES ................................................................................................................... 32
6.1 Schedule ............................................................................................................................. 33
6.2 Budget and WBS ................................................................................................................. 39
6.3 Risk Register ....................................................................................................................... 47
6.4 Remaining EVLA Project Funds Management Plan ............................................................... 49
6.5 Lessons Learned .................................................................................................................. 52
Figures
Figure 1: Pointing Results .................................................................................................................... 5
Figure 2: Antenna Slew Settling Time .................................................................................................. 7
Figure 3: Polarization Results .............................................................................................................. 9
Figure 4: Gain Amplification Vs. Time ................................................................................................ 11
Figure 5: Antenna Phase Stability (L) and Difference (R) for C‐Band ................................................... 13
Figure 6: Bandpass Stability ............................................................................................................... 14
Figure 7: Power Slope < 1 dB/GHz ..................................................................................................... 15
Figure 8: Maximum Spectral Power Fluctuations < 3 dB .................................................................... 16
Figure 9: Residual Delay Errors < 0.1 ns ............................................................................................. 16
Figure 10: Typical ESD safe work station ............................................................................................ 26
Tables
Table 1: Key Performance goals........................................................................................................... 4
Table 2: On‐Axis Efficiency Specifications and Results ......................................................................... 8
Table 3: System Temperature Requirements and Results ................................................................... 10
Table 4: Sensitivity Requirements and Results ................................................................................... 10
1 PROJECT CLOSE OUT REPORT PURPOSE
This Project Close Out Report is the final document produced by the Expanded Very Large Array
(EVLA) construction project and is to be used by senior management to assess the success of the
project, identify best practices for future projects, resolve any open issues, and formally close the
project.
The principal description of the science requirements, the technical specifications, the design selected to
achieve the specifications, the schedule on which tasks were to be accomplished, and the task
responsibilities are described in the EVLA Project Book along with the interface requirement
specifications where one task interacts with another, either in the design or integration.
Leveraged existing VLA antennas and infrastructure to create state of the art array
The astronomical community received a bargain in the $98M VLA expansion project. This price tag
includes $59M in new NSF funds, $20M in contributed effort from NRAO, $17M from the Canadian
partner DRAO (WIDAR correlator), and another $2M from Mexico. Building on the existing VLA
VLA technical capabilities increased by at least an order of magnitude in every key observational
area, with the exception of angular resolution
The VLA’s historical contributions to the astronomical community are well respected.
Notwithstanding this, the instrument had begun to show its age and new technological
developments employed by other observatories threatened to make the VLA less relevant heading
into the 21st century. The upgrade has enabled the VLA to maintain its leading role in the field of
centimeter astronomy.
Best Practices:
The EVLA construction project was administered by the NRAO under the purview of the NSF and
Associated Universities, Incorporated (AUI). Collaborating with NRAO included the Dominion
Radio Astrophysical Observatory (DRAO) National Research Council of Canada Herzberg Institute
of Astrophysics (NRC-HIA) and the National Autonomous University of Mexico (UNAM). The
economic relief realized by sharing the burden between Canada, Mexico, and the United States
brings its obvious advantage. In all likelihood, future projects of this magnitude and greater will
require international participation in order to become a reality. Also of great advantage is the
intellectual exchange which comes with collaborative efforts across borders.
Project development was greatly assisted by the practice of routine peer design reviews along with
preliminary and critical design reviews for the major subsystems. Additionally, external advisory
panels were regularly convened to assess progress. The first of these external boards was the EVLA
Advisory Panel (EAP). As concerns shifted away from engineering and more towards science, the
NRAO Director formed the Science Advisory Group for EVLA (SAGE) and later, the Panel to
Advise on Science and EVLA Operations (PASEO). Additional reviews included the biennially held
User’s and Visitor’s Committees. Towards the end of project construction, the NSF EVLA Path to
Completion Review and the NRAO Director’s Project Review were successfully conducted.
Requirements verification, assembly and subsystem acceptance testing, inspection procedures and
corrective action, along with consistent documentation standards were observed during
development, production, and integration. These practices are carried over into operations.
Work Breakdown Structure, resource loading, budget and schedule contingencies, risk register,
Change Control Board, Earned Value metrics, and a clear reporting structure were all techniques
used by management to guide and report on the progress of the project.
EVLA Science conceived and conducted a series of rigorous on the sky tests to assure the scientific
requirements and engineering specifications were met.
Despite this continued success, there were good reasons to consider an upgrade of the VLA. Primary
was that the goals of science evolve over time, as new discoveries are made with the new instruments at
many wavebands. Centimeter-wavelength radio astronomy has a major role to play in these emerging
fields, but can only do so if the major observational characteristics of its principal instruments improve.
Fortunately, emerging new technologies enabled vast improvements in the sensitivity and flexibility of
the VLA at a cost which is a small fraction of that for a new facility of comparable capabilities. Utilizing
these new technologies, and building upon the established infrastructure in place, we proposed an
expansion of the capabilities of the VLA by orders of magnitude in all areas except for spatial resolution.
The technical requirements for the EVLA were based on a comprehensive review of the potential
science enabled by utilizing new technologies combined with the established infrastructure. There were
four major science themes:
1) The Magnetic Universe: measuring the strength and topology of magnetic fields;
2) The Obscured Universe: enabling unbiased surveys and imaging of dust-shrouded objects
that are obscured at other wavebands;
3) The Transient Universe: enabling rapid response to, and imaging of, rapidly evolving
transient sources;
4) The Evolving Universe: tracking the formation and evolution of objects in our universe,
ranging from stars to spiral galaxies and galactic nuclei.
For all, it was readily demonstrated that the improvements in VLA performance by implementation of
modern technologies would result in spectacular new science by the world user community. The EVLA
NRAO | Project Close Out Report 3
Project was a comprehensive technical upgrade of the VLA - and a spectacular example of the
advantages of a `leveraged investment'. The result of the Project is an efficiently operated `new array',
which will provide astronomers a modern, general-purpose radio telescope capable of addressing the
key scientific issues of today, and the yet-unforeseen issues of the future.
The primary technical requirements for the EVLA, based on the scientific requirements, and upon the
availability of the necessary technology, were:
1) Continuous frequency coverage from 1 to 50 GHz in eight frequency bands, utilizing new
or upgraded receivers at the Cassegrain focus;
5) A new real-time control system for the array, and new monitor and control software for
the electronics system
6) New high-level software to provide ease of use of the VLA for its users.
Key performance goals for the upgraded array are given in Table 1.
Measured performance is provided in Section 4.2. In some instances, it will be noted that measurements
have yet to be taken to corroborate a particular specification. This is due to a lower priority assigned
to some exercises, given that end to end performance of telescope operation has proven to be quite
exceptional.
4.2.1.1 Pointing
All requirements apply to observing under ideal conditions (low wind, clear skies, at night with antennas
in thermal equilibrium with the environment). There are three sub-sections:
a) Blind Pointing: Using a recently-determined standard pointing model alone, the rms
of the difference between commanded and actual pointing positions is to be less than 6
arcseconds for elevations between 30 and 70 degrees elevation.
Status: Post-fit residuals show this requirement is met for azimuth, but not in
elevation. The left-hand panel in Figure 1 below shows the histogram of pointing results
taken under ideal nighttime conditions. Azimuth residuals (top left) have an rms of
about 6 arcseconds. Elevation residuals (bottom left) are about 8 arcseconds.
Figure 1: Pointing Results
Note: This item has always been regarded as a goal, rather than a requirement, as no
budget for the necessary hardware changes was ever identified.
Status: Software tests for this capability have been successfully conducted, but no
hardware tests have been conducted.
Comment: As described elsewhere in this document, it is necessary to replace the existing Antenna
Control Units (ACUs). This will constitute a major change to our methodologies for determining and
achieving accurate pointing. It is expected that the new design will improve our pointing. As the new
design will not be implemented until later this year, no results are yet available.
Section 2.2.1.2 of the EVLA Project Book contains a lengthy list of requirements for subreflector focus
and rotation accuracy. These requirements were taken from the original VLA requirements, which
were themselves based on 23 GHz performance. As good overall performance at 48 GHz (Q-band) has
been regularly demonstrated, no effort has been made to determine whether these requirements are
met. A significant failure would be readily seen in the Q-band observing.
The same comment regarding the ACU replacement noted above (Sec. 4.2.1.1) applies here.
The time taken to move and settle between two positions separated by less than 30 arcminutes is to be
less than 5 seconds. This requirement is based on enabling survey and holography observing. Figure 2
depicts the voltage amplitude provided by one antenna as it steps through a raster across a strong
source. The step size is about 1/3 of the beam width. The step is made every 10 seconds, the
integration time is 1 sec, and the dump rate is 1 Hz.
Status: Holography testing shows this requirement is met for elevation motions for all antennas, and
in azimuth for most antennas.
Figure 2: Antenna Slew Settling Time – 1 second integration per plotted point
The same comment regarding the ACU replacement noted above (Sec. 4.2.1.1) applies here.
The positioning accuracy for the Cassegrain feeds is to be 10 arcminutes, and adjustable in the field.
Status: All receivers are mounted to permit accurate field alignment. The necessary holographic
observations are planned for later this spring.
Comment: The effect of receiver misalignment is to produce a phase gradient across the antenna
beam. Holography measurements to date indicate current alignments are sufficient for regular
observing.
Antenna – Electrical
We strive for high on-axis efficiencies across each observing band. The efficiency for each band is to
meet the values given in Table 2.
Status: Included in the table are the results from ea24, the only antenna for which detailed
measurements have been made.
The results given in the table are from EVLA Memos 103, 109, 119, 125, 137, 152, and 165, plus
unpublished results for S, X, and Ku bands.
Comment: Direct measurements of antenna efficiency and system temperature can only be done with
`hot-cold’ loads, an extremely labor-intensive activity. We have elected to do this for a single
representative antenna. Astronomical measurements provide measures of the ratio ‘Efficiency/System
Temperature’ which when combined with on-board system temperature measurements can provide a
reasonable estimate of the antenna efficiencies for the remaining antennas.
Comment: Main beam efficiency is a function of the aperture taper and antenna optics. The antenna
efficiency is also dependent upon these factors – the two parameters are not independent. We decided
to utilize the efficiency (which was easier to measure early in the project) as an indicator of antenna
performance.
Section 2.2.2.5 of the Requirements is written in terms of antenna polarization ellipse characteristics.
Translated into the more familiar ‘D’ terms, the requirements are:
In addition, there is a requirement that the circular polarization offset (beam squint) remain constant to
better than 6” over an 8 hour period.
Status: Polarization measurements have been reported in EVLA Memos 131, 134, 135, 141, and 151,
for the L, S, C, X, and K band receivers. For all these, except C-band, the antenna cross-polarization
meets project requirements except near the band edges. The C-band polarizers, which do not meet the
requirements, are slated to be replaced by a new design expected to provide better than 5% cross-
Specific observations at other bands have not been reported. However, scientific observations for
which polarimetry has been done indicate performance at the required values. No measurements of
beam squint stability have yet been made. However, this is set by the location of the offset feeds, which
are fixed, and in any event affects only Stokes ‘V’ observations, which are rare.
Figure 3: Polarization Results
Dichroic operations are not part of the Project. The requirement here is only that the system design
will not preclude future dichroic operations.
Status: The requirement has been met by arranging the Q, Ka, K and Ku band feeds on one side of the
Cassegrain feed ring, and the C and X-band feeds (which would be paired with one of the others in a
dichroic system) on the other side. Further, the LO system is designed to be able to operate at two
frequencies, each in a different frequency band.
Receivers
The system temperature requirements, and the typical mid-band measured values (except at Q-band,
which are for the bottom end), are given in Table 3, in degrees Kelvin. A lower temperature results in a
more efficient system. The requirements (and the observations) apply to clear, night-time, winter
conditions.
Band L S C X Ku K Ka Q
Required 26 26 26 30 37 59 53 74
Observed 28 – 32 25 – 30 25 – 30 25 – 30 22 – 28 30 – 40 40 – 50 55 - 85
The most relevant parameter for observations is the Antenna Sensitivity, parameterized by the SEFD,
defined (for a 25-meter antenna) as 5.62*Tsys/Efficiency. Low SEFD values are preferred. The
requirements and latest measures are given in Table 4 for typical mid-band observing in good weather,
except at Q-band, for which the values are for 41 GHz. Listed values are in Jy, and are the median
values from all antennas.
Band L S C X Ku K Ka Q
Required 325 235 245 300 385 650 750 1220
Observed 342 246 274 237 212 402 561 1093
Table 4: Sensitivity Requirements and Results
Comment: The observations from which these results were derived were made utilizing the 8-bit
samplers. The 3-bit (wideband) samplers cause a loss of about 15% in system sensitivity. As these
samplers will only be used at the higher frequency bands (X-band and up), system sensitivity
requirements are easily met. The C-band results pertain to the lower half of the band, for which a new
‘thermal gap’ assembly, to be outfitted in parallel with the new polarizers, is expected to improve
sensitivity by ~10%. The upper half of C-band currently meets sensitivity requirements.
There are three requirements listed. Because of a change in operational methods, the requirements
listed below are reworded to reflect the modern systems. The basic requirement – to be able to
transfer system gain amongst sources with less than 0.5% error, over a range of input powers of a factor
of 30 – remains unchanged.
a) Antenna electronics gain changes to remain linear to within 0.5% accuracy over an input
power change of up to 15 dB (factor of 30). Any system gain changes of up to 15 dB to
be monitored with the same accuracy over that same power range.
Status: We have not met this requirement yet, by a factor of a few. This issue is being
actively pursued at this time.
The following plot (Figure 4) shows the antenna gains over a 25 hour period, utilizing
four standard calibrator sources. No trends have been removed. The scatter for each
observation is from noise. The typical deviations from unity are less than 1%.
Figure 4: Gain Amplification Vs. Time
Status: No specific measurements have yet been made. This requirement affects only
solar observing.
c) Headroom requirements for the front ends, to 1 dB compression from cold sky, are 47,
48, 43, 42, 40, 33, 35, and 27 dB for the L, S, C, S, Ku, K, Ka, and Q bands, respectively.
For the IF system, the headroom requirement is 32 dB to 1 dB compression.
Status: The receivers and IF electronics were designed to this level, but no specific
test results are available.
Note: The requirements given here correct an error in the EVLA Project Book. The
headroom requirements for the receivers were mistakenly written as headroom
requirements for the entire electronics chain.
All requirements presume round-trip phase corrections have been made. The requirements refer to
electronics phase stability, and do not include changes due to atmospheric or system geometry errors.
Note than a 1 ps time error results in a 17 degree phase error in at 50 GHz.
a) Rms phase jitter within a 1-second interval to be less than 0.5 fs.
c) Peak-peak fluctuations of the phase about the slope in phase within a 30 minute
interval are to be less than 1.4 ps.
e) The R-L phase difference is to be less than 0.5 ps, for all timescales.
Note: Requirements (b), (c), and (d) are all set to meet the limits imposed by the best
possible atmospheric conditions
Status:
a) This requirement is to prevent decorrelation loss. The electronics system is
designed to meet this requirement. System sensitivities, on sky, meet those
expected from antenna performance tests.
b) Tests under good weather in compact configurations show these two requirements
are met.
d) The best test here is in the determination of baselines, which requires rapid all-sky
observations. The result shows that baseline accuracy is not limited by the system
stability, but by atmospheric variations.
Figure 5: Antenna Phase Stability (L) and Difference (R) for C‐Band
The left panel in Figure 5 shows antenna phase stability at C-band over an 8 hour period. Typical
fluctuations are 2 degrees, corresponding to 1 ps time – well within requirements. The slope in the top
plot is due to a baseline error. The right panel shows the (R-L) phase difference at C-band over an 8-
hour period. The typical fluctuation is 0.2 degrees, corresponding to ~0.1 ps – well within
requirements.
The following two requirements refer to differential temporal changes. The requirements assume the
gain variations associated with changes in amplifiers or attenuators have been corrected for.
Atmospheric effects are not included.
b) Temporal Phase Stability: Phase variations over frequency are to be less than 6
millidegrees, over timescales of less than 1 hour, and over frequency spans less than
the band frequency/1000.
Status: The plot below (Figure 6) shows normalized differential bandpass amplitudes (the mean gain
and bandpass shape are removed) over a two hour period for antenna 26 at 15 GHz. The fluctuations
indicate the bandpass stability. The peak-peak range on these plots is 0.1%. The stability is close to the
required level of 0.01%.
Figure 6: Bandpass Stability
The following requirements refer to the raw slope, in spectral power density or phase, of the bandpass
defined by the electronics.
c) The spectral power density slope at the input to the 3-bit samplers is to be less than
1.5 dB/GHz.
d) The spectral power slope of the signals presented to either 3 or 8-bit samplers is to
be less than (note: this corrects a typographical error in the EVLA Project Book):
a. 12 dB/GHz at L-band
b. 6 db/GHz at S-band
c. 3 dB/GHz at C or X bands
d. 1.5 dB/GHz at Ku, K, Ka, or Q bands.
e) Fluctuations (‘ripples’) is the spectral power density about the slope defined by the
inner 1.8 GHz of the 2 GHz input to the 3-bit samplers are to be less than 4 dB, pk-
pk.
Status:
d) Figure 7 shows the raw spectrum covering 1.9 GHz using the 3-bit system at Ku-band. The
power slope is less than 1 dB/GHz, well within system specifications.
e) The same plot shows the maximum fluctuations in spectral power are within 3 dB of the mean
slope, easily within system specifications.
f) Easily met. The residual delay errors, following system calibration, are limited by atmospheric
propagation effects - - much less than 0.1 nsec. Figure 9 shows the delay as a function of time
over a 7 hour period.
Figure 7: Power Slope < 1 dB/GHz
Figure 8: Maximum Spectral Power Fluctuations < 3 dB
Figure 9: Residual Delay Errors < 0.1 ns
User pressure for this capability has been very low, as the pulsar timing community has a strong
preference for using single-dishes for this work. Hence, our limited resources have been directed to
other areas of correlator development.
Status: The system is designed to enable this capability. No attempt to implement it has been made.
Correlator
The major requirements for the `WIDAR’ correlator, as documented in the EVLA Project Book, are
given below, with a status report for each.
a) The capability to process at least 27 antenna inputs, and be expandable to at least 48, in
anticipation of Phase II of the project.
c) Full polarization capability, with the user specifying which combinations are desired.
d) At least 16384 spectral channels per baseline for all input bandwidths.
Status: Final results are pending, though 40 dB of spectral dynamic range has been
demonstrated.
NRAO | Project Close Out Report 17
h) A pulsar binning capability providing at least 2000 bins/baseline, with bin width 0.2 ms or
less.
Status: This has not yet been demonstrated, as other correlator capabilities have
higher priority. It is expected that the required development will be completed, and the
capability demonstrated, within a few months.
Status: Full capability has been demonstrated in tests. In real science observing, three
subarrays have been successfully administered.
j) A minimum data output integration time of no greater than 100 msec, with all spectral
channels.
Status: This has been demonstrated by direct correlator observations. However, the
data rate produced by this exceeds our current capability to write to the disk archive
(external to the correlator). Significant additional resources would be needed to reach
this goal. The current minimum integration time achieved is 10 msec, with 256
channels.
k) VLBI-ready, such that recorded data (either by tape or disk) can be correlated with at
least the capability of the current VLBA correlator.
Status: This capability is accounted for in the correlator design, but it has not yet been
demonstrated, as the VLBA now employs the DifX software correlator.
l) The ability to blank all correlations identified with potential RFI on an antenna input
signal.
Status: This capability has not been demonstrated, as the external radio-frequency
interference is not so severe to require the need at this time. Implementation of this
capability is simply a matter of human resources.
The EVLA Project Book Section 2.4 begins with a general description of the RFI environment and
RFI issues, which we do not repeat here. The section concludes with a general description for four
foundations – we provide a status report for each.
b) Linear and Flexible Design. The receiver suite – including the digital portion – has
been designed for maximum linearity. To date, we have no indication that RFI is
degrading data quality outside of the correlator subband within which the RFI is
found (see Section 4.2.5-g, above).
NRAO | Project Close Out Report 18
d) Excision of affected data – both through simple flagging and through signal
subtraction. The first of these is regularly implemented through new algorithms
designed for the purpose. The second of these (which would permit preservation
of the underlying astronomical information) is a subject of development world-wide,
as strong RFI is a major factor degrading the data from the new generation of low-
frequency arrays. No effort in this area has been expended by the NRAO, as the
simpler ‘flagging’ route is sufficient for all users to date, and we have not the
required human resources.
4.3 Milestone and Deliverables Performance
The project specified a list of major milestones that was used to measure progress and analyze overall
dependencies and project impacts. The milestones were tied to key deliverables that the project had to
meet in succession to advance forward. These milestones were used to measure critical path activities
that were important to the ongoing success of the project by identifying areas of the project in need of
improvement, and to forecast what deliverables would meet their targets so that the project could
advance to the next stage. The milestones are listed as “Key Milestones” in Appendix 6.1 C.
The delivery of every major milestone has now been met and all deliverables have been accepted by NM
Operations. Inevitably some deliverables were delayed along the way. Successful navigation through the
myriad of electronics critical design reviews proved to be more of a challenge than anticipated. This
resulted in delaying the start of electronics production and antenna retrofitting by 6 months. The
project received an advancement of funding in 2004 which it used to accelerate purchases of large
quantities of components. This helped return this portion of the schedule closer to its original baseline
of progress.
The Observing in Transition Mode deliverable was two years later than expected due to the project’s
inability to recruit sufficient numbers of advanced software engineers during the first year of the project.
The delayed delivery of the prototype WIDAR correlator was in part due to finding suppliers that could
provide high-speed processor chips that met specifications. The overall delay was 2 years. This delay
had a domino effect and propagated through to several milestones that followed. These included the
completion of the shielded room which would house the correlator, the start of Shared Risk Observing
using the new system, and ultimately, the WIDAR correlator being declared operational.
The EVLA Project represented the 6th activity within the overall NRAO WBS. The Project was
subdivided into the twelve principal Level 2 tasks shown in the Appendix 6.1 A. The detailed WBS task
list, down to Level 4, is included in Appendix 6.2 A. Provided in this detailed WBS are the names of the
engineers appointed within the Socorro Electronics, Engineering Services, and Computing Divisions that
were responsible for the Level 2 tasks. Using Gantt methodology, every Level 4 task was broken down
into measurable steps. These detailed schedules had milestones placed where appropriate to integrate
the overall master project schedule together. The milestones from the Level 4 schedules were used to
generate a Milestone Plan (Appendix 6.1 B) which was then used to track progress. A summary of the
Milestone Plan was used as a report document. Periodic schedule updates provided the data used for
earned value analyses (EVA) to generate the schedule performance index (SPI). The SPI in turn helped
determine the percent ahead or behind schedule within reporting periods. These time metrics were
collected, compiled and data validated as part of an ongoing process to review WBS status with the
Level 2 engineers.
An example of a Level 4 schedule is shown in Appendix 6.1 D. The Project master schedule including
details of all Level 4 schedules are kept in the EVLA Project online archive.
A dedicated scheduler was assigned at the onset of the construction project. This person had the
responsibility of keeping track of the engineering activities which took place at the Science Operations
Center and VLA in New Mexico, as well as the progress of component deliveries from NRAO’s Green
Bank (WV) and Central Development Lab (Charlottesville, VA) sites. On a daily basis, the scheduler
kept track of all tasks, their dependencies, and the critical paths. Adherence to the project schedule was
assisted greatly by key staff attendance at one or more regular meetings, each established with a specific
purpose. These will be described later in this report.
Project schedule and budgetary status was routinely conveyed to NRAO upper management by
established observatory reporting practices, and to the NSF by way of specified reporting guidelines.
External annual or biennial reviews were conducted and progress reports were made available to the
Users and Visitors committees, SAGE, and PASEO as part of the project review process.
At the onset of the project the overall schedule baseline for completion was based on the NSF original
9-year funding profile. Shortly after the start of the project the NSF changed the original 9-year funding
profile duration to 11 years. As a result the project schedule was modified to match the new profile.
In the area of Civil Construction, the burial of fiber optics (FO) cable along the array arms finished one
full year ahead of schedule. The original intention was to retain some the FTE’s used for burying the
cable to work on the mechanical outfitting of the antennas when that activity commenced. By
completing the task early, antenna outfitting was still a year away without a way to advance its start date.
The project managed to keep some of the FO FTE’s working in other areas, such as the construction of
a cold storage facility. The cold storage building, which was cost shared with NM Operations, was
placed under VLA warehouse inventory control and housed volumes of purchased quantities of
electronics and mechanical hardware. Although the project lost some staff through attrition, it was able
to retain the key individuals necessary to properly staff the antenna outfitting positions.
Early in the project the critical path was in the area of Monitor & Control, a situation that resulted from
an inability to recruit software engineers of a sufficient level during the first year of the project. Once
this recruitment was completed, the schedule had already suffered and time was required to recover.
During the middle years of the project two critical paths were identified at different times. The first
major area of concern involved the completion of software tasks required to integrate the correlator
with the EVLA Monitor & Control system. This was remedied when the project hired more software
engineers to satisfy the level of work. Crisis averted, the next item warranting major attention involved
the Front End subsystem. Design problems with the orthomode transducers (OMT) in some receivers,
along with qualified staffing shortages, resulted in the projection of prolonged installation schedules. The
new anticipated completion date of receiver installations was pushed out into 2013, which fell after the
scheduled end of construction. Some good fortune was realized when the project recruited a
particularly bright engineer to solve the design issues. His efforts paid dividends within a shorter period
of time than anticipated, and the designs were completed and met specifications without issue. This
resulted in a schedule which was brought back into line and the avoidance of completing project
hardware after the 2012 due date.
Retrofitting an instrument per a specified schedule while at the same time assuring it is available for
scientific observations was a unique challenge for project management. A major mission of the EVLA
project was to allow for continued VLA science observing throughout the duration of construction.
Managing the project with minimal disruption through numerous hardware changes during equipment
installations was paramount. It was recognized that any change in upper management personnel could
have an adverse effect on VLA observing up-time in an attempt to meet scheduled hardware deliveries.
Unanticipated distractions are not unusual during the life of a project. Two of these which particularly
taxed project resources included, at different times, three “chart of account” changes and the transfer of
project data for the implementation of a new observatory wide electronic time keeping system. These
efforts were not expected at the onset of the project and produced extra work for the project office.
Rather than purchasing costly commercial project metric tools, which often require contractual
maintenance and support, and may also require a steep learning curve, the EVLA project made use of
MS Office products. The low costs and general familiarity in their use by the project staff proved very
efficient. The adoption and liberal utilization of MS Office products made it relatively easy to capture
cost and schedule data for the EVLA Project and greatly assisted in the practices of reporting and
documentation. It is recognized that other projects may require more specialized management tools.
It is highly recommended at the onset of any project that the adopted performance tools be explicated
with all project team members. This helps provide clarity and guidance of the processes put to use to
obtain progress status and helps to better monitor the project. Setting a clear expectation for progress
and status reporting is another important step in keeping the project under control. Face-to-face
contact with team members as often as needed is sufficient, but perhaps a better approach would be to
require weekly written status reports. In some cases reports every two weeks may suffice, but a gap of
more than two weeks before status reporting should never be allowed to pass, as too many activity
altering events can happen during that time. When reporting status to management, managers should
establish the requirements. If status is religiously reported from the team during the life of the project,
and consistent methods are used, developing periodic overall status reports for the project should be
very straightforward.
The use of these metrics is practical, but it is essential that staff possess adequate knowledge and
experience in their implementation to assure successful reporting. One must also know how to analyze
the results from these processes.
Earned Value management techniques were incorporated throughout the life of the EVLA construction
project. The record of these may be perused in Appendix 6.1E.
5 PROJECT CLOSE OUT TASKS
5.1 Resource Management
Project resources remained very consistent during the course of construction. Because experienced
VLA science, computing, and engineering staff were put into key project positions, expectations of the
abilities of available personnel were understood. As such, little additional external expertise, either by
way of additional staffing or outsourcing of a product, was required.
The transition of control and the transfer of resources by the EVLA management to NM Operations are
complete. With the disbanding of the construction project team, all project deliverables are under the
purview of NM Ops and are now being supported.
Turnover and acceptance activities included the transfer of knowledge, documentation transfer, and
physical transfer of the product deliverables and test equipment. The EVLA is somewhat unique in that
most of the local project construction staff adopted similar roles with NM Operations, enabling an
overall smooth transition from construction to operations for personnel and equipment. In the case of
the Canadian partner, several training exercises between DRAO and NRAO staff were conducted at
each other’s facilities in support of the correlator hardware and firmware. In addition, test equipment,
spare components, and abundant support documentation for correlator assemblies were provided by
DRAO to NRAO.
All product design and support documentation is in the process of being archived on the EVLA central
server. Complete documentation for the WIDAR correlator has been provided to NRAO by DRAO.
A complete listing of engineering documentation, EVLA Document A23010N0009, is maintained on the
central server.
All records are stored following NRAO record retention guidelines. Design files are electronically
stored for historical reference to facilitate later review. The project archive includes a description of
the files being submitted, the application (including version) used to create the archived materials, and a
point of contact.
Deliverables as defined in the EVLA Project Book have been completed. However, several follow on
projects which arose as a result of the work to upgrade the VLA exist.
Components have been procured for the modification of receiver bands to enable enhanced solar
observing. A plan is in place to complete the necessary retrofits before 2017.
During the construction phase of the project it became apparent that the three compressor units
present on each antenna responsible for the cooling of Front End receivers would not be sufficient to
adequately cool all eight wideband receivers. Provisions were made to install a fourth cryogenic system
per antenna. A negative effect which resulted from the additional cooling requirements was a 190 Kw
increase in power consumption and a per annum cost increase of $200k. Efforts are now underway to
determine if more efficient cooling components are available or if the present cooling system design can
be modified to be made more economical.
EVLA construction allowed for the upgrade of the antenna electronics responsible for astronomical data
detection, transmission, and correlation, but the plan did not address the aging Antenna Control Units
NRAO | Project Close Out Report 24
(ACU) which are responsible for driving the motors which point the antennas. Towards the end of
construction, ACU failures increased, and obtaining components for repairs became more and more
problematic. Recognizing the gravity of the situation, and with the approval of the NSF, funding was set
aside from project contingency in 2011 for a study to evaluate the current ACU, and to design and
fabricate a complete prototype ACU unit in 2012-2013. The prototype unit is scheduled to be tested
on an antenna during the summer of 2013. Funding was also obtained for two additional ACUs, to be
fabricated immediately after the prototype unit is judged successful. The challenge remains to fund
ACUs for the remaining 25 antennas (plus spares). However, components harvested from the three
upgraded antennas will serve for a time to support those antennas which have yet to have their ACUs
replaced.
The modifications to Front End receivers for solar observations, the effort to create a more efficient
antenna cryogenic system, and the task of upgrading the antenna ACUs will be managed by NM
Operations.
5.3 Risk Management
The EVLA Project’s risk metrics was fully implemented in 2006. A risk analysis workshop was held in
December 2006 to identify potential risks to the project and to develop any necessary risk mitigation
procedures. A risk register was developed, and the risks were formally tracked on a quarterly basis to
determine whether they could be retired or if corrective action was required. The Risk Methodology by
which risks on the EVLA Project was measured along with the summary of the risk register is shown in
Appendix 6.3. The Risk Register Summary will show that all risks identified with the EVLA project were
retired prior to the close of construction. The complete risk register is kept in the EVLA Project online
archive.
All risks identified with the EVLA project were retired prior to the close of construction. The complete
risk register is located in the appendix.
5.4 Quality Management
Quality assurance and management methods were fully integrated into EVLA construction. While the
majority of printed circuit board (PCB) assemblies were manufactured out of house, all prototype
assemblies and production electronic modules were constructed in the Science Operations Center
electronics lab in Socorro, NM. All of the equipment and tools required for assembly and test of EVLA
assemblies and modules were installed in the electronics area. Assembly tools included reflow ovens,
solder paste machines, Ball-Grid Array (BGA) machine, soldering stations, and microscopes. Test
equipment purchased specifically for EVLA construction included X-Ray and BGA fiber optic examining
stations, Communication Signal Analyzer (CSA), Digital Logic Analyzer, Optical and RF Spectrum
Analyzers, and numerous other pieces of lab equipment.
All lab stations were modified to be Electro Static Discharge (ESD) resistant. Most or all of the
integrated circuits used in the EVLA project are susceptible to ESD. These devices are most susceptible
during assembly but are well protected once the modules are closed. Twelve ESD work stations were
installed in the electronics area. Integrated into each of these work stations are conductive floor mats,
Figure 10: Typical ESD safe work station
Some modifications to laboratory practices were made during EVLA construction. Cellophane tape
dispensers and Styrofoam coffee cups have the ability to generate large static charges. Tape dispensers
were removed from the ESD work stations and the NRAO-provided Styrofoam coffee cups were
replaced with paper coffee cups during the early days of project construction.
Circuit board production runs took place at out of house vendors. To confirm that all traces are
correct per the design and without short or open circuits, all bare PCBs were subjected to an electrical
test as part of the manufacturing QA process. After successful completion of this test, most or all of the
components were installed by the external manufacturer. Standard practice was for delicate
components such as BGAs or laser transponders to be installed by NRAO technicians after conducting a
power test of the partially populated boards so as to not risk damage to the more expensive
components. After each electronic assembly board was fully populated and tested in the electronics lab,
module integration took place. Modules then underwent performance testing. For the purpose of
module identification, to document module history, to confirm all required testing was performed
before the module was installed in the array, and to log maintenance and repairs during the life of the
module, a traveler document was assigned to each completed module.
Acceptance testing of EVLA electronics was performed on multiple levels. Initially modules were bench
tested against the specifications for the particular unit. When the modules were installed in an antenna,
a detailed subsystem acceptance test was performed, followed by a rigorous acceptance test of the
larger system which was certified by the electronics division head or by the system engineer. This
NRAO | Project Close Out Report 26
occurred on every antenna as it left the antenna assembly barn at the VLA. The results of each test are
archived on the EVLA central server. This formal acceptance test verifies the functionality of every
module and receiver and includes the existing Antenna Control Unit (not part of the upgrade project).
Band-pass plots of cold sky were obtained using all system components. Upon successful completion,
the antenna was then accepted into the array. A final systems level test which included actual pointing
was run by Operations before each antenna was certified for observations.
The quality which goes into each EVLA module is enhanced by having the engineers and technicians who
designed, built and tested the module also responsible for their maintenance during regular operations.
Unlike some other projects where hardware is designed in one place, built and tested in another, and
then delivered to yet another location, this continuity empowers the staff and instills in them a vested
interest for maintenance control over the lifetime of the module. For example, if during the prototyping
stage the technician discovered the power supply board too difficult to replace, the design would likely
be changed. Well-designed and understood modules were the result, along with a pride of ownership
for the technician.
5.5 Communication Management
Internal and external communication was achieved using a variety of methods. Verbal, email, video, and
communication by way of database tracking were typical. Meetings targeted with a specific purpose
followed-up by the dissemination of information via email and/or verbal methods proved to be
indispensable. Status of project activities to the NRAO Director’s office and in turn, to the NSF, was
mostly conducted by way of formal quarterly and yearly reports and project plans.
Each division within the project conducted regular meetings, usually weekly, to review status, identify
critical activities, and to adjust resources where needed. To allow for the unpredictable challenges
which can suddenly have an adverse effect on plans, and to continue construction tasks with the greatest
efficiency despite last minute hiccups, daily early morning meetings were conducted between the
engineering construction groups in Socorro and those stationed at the VLA site. Monday morning
Project Coordination meetings were held to give the various WBS leads the opportunity to report on
progress, coordinate with other groups, and discuss issues which crossed boundaries. Also, once a
week a videoconference was held between the DRAO correlator group and the NRAO correlator test
scientists, computer scientists, and engineers to assure firmware and software updates were fully
understood, and to plan for hardware deliveries and installation. These meetings also served as a
platform for the transfer of knowledge. Another weekly meeting involving commissioning was
established so that the responsible scientific staff would have a forum to provide status and to
coordinate upcoming testing activities. Because the VLA remained operational throughout the
construction project, a balance between construction activities, testing, observing, and commissioning
had to be maintained. Twice a week, on Mondays and Fridays, a committee consisting of the New
Mexico Assistant Director, the EVLA Project Manager, and the Science, Computing, Commissioning, and
Correlator Test Leads attended a Priority Management meeting to set and adjust work schedules and to
determine which activities warranted the most attention. All of these meetings contributed to the clear
communication necessary to maintain steady progress on the construction project while also keeping
the VLA available to the astronomical community.
Two adjustments to the meeting schedule was made during the final two years of the project. The
Monday Project Coordination meetings would occasionally get bogged down in engineering details
which were more suited to a different forum. To offer relief, the project manager introduced weekly
The typical daily communication within the project was multi-directional: Up and down vertically along
the org chart and across boundaries when one product group or computing group required direct
contact with another. Based on discussions with the project leads and NM Operations administration,
the usual practice would be for the Project Manager to assign or adjust the activities of the engineering
staff via the Computing, Electronics, or Engineering Division Leads. In turn, feedback from computer
scientists, engineers, and technicians to their Leads, or to the Project Scheduler, would be provided to
the Project Manager, who would either adjust activities accordingly, or when needed, bring issues to the
Priority Management meetings.
In general, communication across and within the EVLA construction project was highly efficient. This is
certainly true for dealings within New Mexico operations by virtue of the close proximity of the key
project personnel. Communication between the management and rank and file at the different NRAO
sites (Charlottesville, VA and Green Bank WVA) was also quite solid. Between NRAO and DRAO
(Penticton, Canada), communication was very good. Regular weekly meetings between the two sites,
frequent visits by Penticton staff to Socorro, and the friendly nature of the two organizations greatly
contributed to this.
Very few changes in the way information was shared and discussion was carried out were made over
the course of the project. Usually, this involved changes in reporting styles dictated by NRAO upper
management or the NSF. At one point, the project manager did feel the need to get directly involved
and establish weekly Level II task meetings to assure proper attention was given and priorities assigned
to the subtasks which fed into the ultimate goal of delivering EVLA compliant hardware per schedule. In
another project, these project meetings likely would not have to be administered directly by the project
manager. During EVLA, given the mandate to maintain observing while juggling hardware and software
upgrades, testing, and commissioning, the project manager felt the need to assert himself in this area.
5.6 Customer Expectation Management
With the exception of the reassignment of EPO funds discussed in Section 4.5, the EVLA project never
sacrificed its original goal to improve the key observational capabilities of the VLA by at least an order of
magnitude. Customer expectations remained consistent throughout the life of the project.
5.7 Asset Management
Project assets, whether they are instrumentation or other equipment, offices and laboratory space, or
regular operations staff, were transferred from the construction project to VLA operations in the time
leading up to and at the close of construction.
Also transferred from EVLA purview to other projects was a considerable amount of unspent capital.
During the final year of construction, with the resolving of the last few project risks, it became apparent
that some leftover project funds would be available. NRAO submitted to the NSF their
An overwhelming sentiment was that the close proximity to each other of the majority of the
construction staff contributed to excellent and efficient communication. Project construction took place
in two primary locations, New Mexico and Penticton, with some components supplied from NRAO staff
in Green Bank, WV and Charlottesville, VA. This not only facilitated regular face to face meetings
between staff working on the same subsystem, but also allowed for impromptu discussions where paths
forward could be decided in as little as ten minutes. Furthermore, the close proximity between the
development labs in Socorro, NM and the VLA made for convenient equipment installation and on the
sky testing. In contrast, hardware development for the ALMA project took place in many locations
around the world. The difference between the two projects was readily apparent. Whereas major
design or policy decisions for EVLA may take an afternoon to a week or two, the perception was that
similar decision making processes in ALMA could be drawn out over weeks or even months. A further
benefit of having the project spread over fewer, established locations was that by nature of the
construction teams being at astronomical observatories, a high number of the scientific, computing, and
engineering staff was already experienced in the field of radio astronomy.
The EVLA project proved to be a resounding success. However, if given the opportunity to produce
another radio telescope array, some modifications to how activities were carried out were discussed.
Because the VLA was in close proximity to the construction of electronic assemblies in Socorro, an end
to end laboratory system test fixture, while desirable, was not considered mandatory early on in the
project and therefore was not funded. Views have evolved regarding this. Early during system
integration it became apparent that modules which perform flawlessly in a lab environment rarely
reproduce the same results on an actual telescope. Reasons for this are numerous. Slight nuances in
signal integrity or timing, inconsistent grounding methods, power cleanliness, general environmental
conditions, noise, and the overall interactions of a piece of hardware when placed in an entire system
are but a few items which could result in the malfunction of a piece of electronic equipment. On the
initial antennas, and even during later integration, much time was lost due to malfunctions during and
after the electronics was installed on an antenna. A complete system test facility – including a platform
for software and a test correlator - coupled with rigorous system level acceptance tests, will not assure
Two items regarding staff organization and overall staffing resonated with the project team. For several
years the idea of organizing a dedicated group of individuals to assure the proper integration and testing
of hardware along with a consistent application of system directives was discussed. Differing views as to
the wisdom of establishing a dedicated group of systems oriented engineers and technicians persisted
throughout construction. A systems group was not budgeted during project planning. Additionally, only
one slot for a dedicated Systems Engineer was included in the original project plan. The philosophy was
that the engineers and technicians who were responsible for designing and building the electronics
should be the ones to perform the integration and testing. This would assure, it was argued, that
operations staff after construction would be thoroughly familiar with the electronics since the plan was
that these same staff would be transitioning to operations. In the end, no separate systems group was
formed. Reassigning existing staff to a systems group would have resulted in short handedness in
maintaining the existing VLA, and the project did not have the means to hire additional staff to take up
the slack. While a dedicated group of systems staff whose purpose was to outfit and test the electronics
in every antenna likely would have resulted in schedule savings, the debate continues whether the
project would have benefited significantly from a stronger systems presence. For example, not only did
the Systems Engineer not have a dedicated systems group for which to direct the activities, but he often
times found himself in the position of responsibility for tasks normally associated with a Project
Engineer. While system integration and testing was overall very successful, few other areas of project
systems management were supported. Ultimately, the system hardware was installed successfully, so
the question remains whether it would have been worth the cost of the resources needed to staff a
traditional systems group.
Another challenge was experienced in regards to general staffing. The project plan allowed for the
hiring of additional staff for the life of construction. Termination of these staff is a common practice in
industry once construction is completed. This came as no surprise to project management, and plans
were made to assure a graceful downsizing of staff to coincide with the end of construction. None the
less, It would be wise in the future for NRAO HR to make a provision so that particularly talented or
otherwise useful project staff hired for construction could be retained, and that overall staffing levels do
not suffer upon project completion. Post EVLA construction engineering staff numbers actually
amounted to less than pre construction numbers – likely a result of the economic downturn in the US
which coincided with the end of EVLA construction.
No major surprises were experienced during the project. This can partially be attributed to the high
level of relevant staff experience which existed from the beginning of construction. Given this
experience, it should not have been unexpected that the hardware system and subsystems did not
perform successfully immediately after their initial installations. Some would contend this is quite
natural with any project. Still, it came as somewhat a surprise to the project scientists and engineers
As has previously been stated, EVLA construction, testing, and commissioning activities openly
competed with VLA observing for observatory resources. Management of these priorities was
sometimes complicated, even though a system existed to discuss and establish priorities. Furthermore,
other activities in the observatory – smaller side projects for external customers – often flew under the
radar and taxed project resources (staff). If an observatory resource management plan had been in
place and active during construction, construction project schedules may not have been so tight at times
and the overall construction experience may have come with less stress. In the end, though, the project
goals and schedule were attained. The EVLA was delivered on time, on budget, and per specification.
International collaboration proved very successful, and VLA observing throughout construction was
maintained.
ACU prototype development and, pending funding, upgrade for 28 antennas (Appendix 6.4)
Receiver band retrofits for enhanced solar observing capability (Appendix 6.4)
Modifications for C-band: Thermal gaps and polarizer will be installed by the Electronics
Division as receivers undergo their routine maintenance cycle (Section 4.2.1.8).
Modification for L-band: Thermal gaps will be installed by the Electronics Division as
receivers undergo their routine maintenance cycle.
A collaborative effort between Science and the Electronics Division is underway to assure
antenna electronics gain changes remain linear to within 0.5% accuracy over an input power
change of up to 15 dB (factor of 30, see Section 4.2.1.11).
6 APPENDICES
6.1 Schedule
Appendix 6.1 A. EVLA Project WBS Level 2 tasks
WBS
Task Name Task Description
No.
6.01 Project Management Project management including work definition, budget and schedule
control. Advisory committee, design review and oversight activities.
6.02 System Integration and All system engineering activities during the design, integration,
Testing installation and test phases of the project. Management of the
technical aspects of both the hardware and software systems.
Provision of shared systems such as modules, racks and power
supplies.
6.03 Civil Construction Burial of the long-distance fiber optics cables along the arms of the
array. Construction of a new shielded room to house the new EVLA
correlator.
6.04 Antennas Structural modifications to the VLA feed support structure on the
antennas to allow installation of the new feed and receiver systems.
Modifications to the vertex rooms on the antennas to allow
installation of the new electronic systems.
6.05 Front End Systems Design, construction and installation of all feeds and receivers for the
eight new EVLA receiver bands. Modifications to the cryogenics
systems on the antennas for compatibility with the new receivers.
6.06 Local Oscillator System Provision of a central reference oscillator system and an antenna
remote local oscillator (LO) system. Provision of a “round-trip-
phase” monitoring system to stabilize the phase of the LO at each
antenna.
6.07 Fiber Optic System Provision of all fiber optics systems including the fiber, the optical
transmitters and the optical receivers for LO distribution, IF
transmission and M/C.
6.08 Intermediate Frequency Provision of all frequency converters required to convert the signal
System from the 8-12 GHz band at the output of each receiver to the 2-4
GHz baseband input to the digitizers. Provision of the wide band and
narrow band digitizers. Provision of switching equipment required to
direct the desired IF into each of the 8 digitizers.
6.09 Correlator Construction and installation of the EVLA correlator, supplied by
Canada, and NRAO interfaces.
6.10 Monitor and Control Provision of hardware and software for array monitor and control.
System Includes both the central computer system and the electronics
system located in each module for interface to the M/C system.
6.11 Data Management and Provision of software and hardware for observation preparation and
Computing scheduling and for data post-correlation data processing. Includes a
pipeline system for rapid image formation.
6.12 Education and Public EVLA contribution of funds to NRAO’s EPO program. No specific
Outreach EPO work is done within the EVLA Project.
Baseline Baseline
WBS Key Milestones Start Finish Start Finish
1.1.40.1 Start installation of fiber optics on Wye 11/4/02 11/4/02 11/4/02 11/4/02
1.1.40.2 Start prototype system lab integration & test 1/15/03 1/15/03 1/15/03 1/15/03
1.1.40.3 Install prototype system on test antenna 4/14/03 4/14/03 4/14/03 4/14/03
1.1.40.4 Complete electronics CDRs 1/7/04 1/7/04 5/21/04 5/21/04
1.1.40.5 Start electronics production 12/15/03 12/15/03 4/5/04 4/5/04
1.1.40.6 Start retrofitting antennas w/ new system 5/3/04 5/3/04 10/5/04 10/5/04
1.1.40.7 Start observing in transition mode 5/3/04 5/3/04 8/1/06 8/1/06
1.1.40.8 Test prototype correlator on 3 or 4 antennas 10/1/05 10/1/05 12/4/08 12/4/08
1.1.40.9 Start outfitting new correlator room 4/1/06 4/1/06 6/2/08 6/2/08
1.1.40.10 Start tests of 1st correlator subset at VLA 10/1/06 10/1/06 3/16/09 3/16/09
1.1.40.11 1st shared risk science w/ new correlator subset 4/1/07 4/1/07 3/1/10 3/1/10
1.1.40.12 New correlator declared operational 3/6/09 3/6/09 6/30/11 6/30/11
1.1.40.13 Last antenna retrofitted to EVLA design 8/27/10 8/27/10 6/11/10 6/11/10
1.1.40.14 Last receiver installed 6/1/12 6/1/12 12/28/12 12/28/12
6.2 Budget and WBS
Appendix 6.2 A. Level 2 WBS (w/ Level 4 Task List)
WBS TASK NAME
NRAO | Project Close Out Report 44
NRAO | Project Close Out Report 46
LOW RE < 10
Probability Score
Impact level Probability Probability Score
Low 10% 1
Medium 20% 2
High 40% 3
INTRODUCTION
The remaining EVLA construction project funds are approximately $500k. It is assumed that NRAO will
request a no-cost extension from NSF and that these funds will move to New Mexico Operations at the
end of FY12. NM Ops will be required spend down these funds by the end of the second quarter of
FY13. All risks associated directly with EVLA project construction have been retired, therefore the
criteria for allocating these funds is to address new operational risks caused by the increased demand of
the (E)VLA on the existing infrastructure. The items described in this document, which are in order of
priority, are recommended for consideration.
The aging VLA ACUs have been identified as a major threat to array reliability in a recent antenna
lifetime. This topic was discussed at the December 2011 NSF EVLA Path to Completion review, and
subsequently received broad support from the review panel to develop a prototype system. The 2012
User’s and Visitor’s Committee meetings echoed this support. Following the P2C review, $270k of
EVLA funds were appropriated to develop a prototype system. If these additional funds are approved, a
total of three antennas will be outfitted with new systems during the next 12 months. During the
retrofit, components will be salvaged. This will provide a cache of spare components for the remaining
old systems, relieving a sizable portion of the immediate risk. The $104k price tag includes the
hardware to complete two retrofits ($30k each) and 0.5 FTE ($44k). A Critical Design Review is
scheduled for November 2012, with the ordering of components to commence immediately afterwards.
To assure adequate manpower support for the CDR and the subsequent hardware purchase, funding
approval is requested for FY2013 Q1.
The VLA electrical infrastructure is not only aging, but is being subjected to far greater power
requirements due to the EVLA upgrade. Constructed in the mid 1970’s, it has become a concern for
array reliability and staff safety.
$28k is requested for 2 new fused arm switches to replace the old units at DN9 and DE9 (The
replacement switch for DW9 is already purchased). This will result in considerably less interruption
and down time when power must be removed from an arm. At present, the entire site power must be
shut down and the power line capped off upstream from the fault. The effort required to accomplish
this is a considerable drain on resources and results in a significant loss in observing time. Additionally,
the replacement of these switches will result in improved safety. The present fuses can fail shut,
subjecting the technician to a hot circuit. The new switches will always fail open.
The improvements to the VLA electrical infrastructure described here are critical for the continued
reliability of the array. Installation of the transformers and arm switches should happen as soon as the
weather permits. For work to begin in early spring 2013, the purchase of the transformers and switches
will have to take place not later than December 2012.
The aging infrastructure at the VLA site is no longer up to the standards of the original VLA. Under
normal conditions such improvements would be handled by funds in NM Operations but there is a
greater draw this year due to the transition from Construction to full Operations. One area that has
shown an excessive amount of deterioration is the Control Building Annex. Crowded conditions exist
for the Fiber Optic, Grounds, and Track crews which are housed in the building. Furthermore, the
structure of the building is degrading to the point of severely cracked walls and foundations, a failing
HVAC system, and rodent infestation. The human inhabitants of the annex need to be relocated to a
better space, and the building needs to be removed.
Measures to move the Fiber Optic group to a more suitable lab in the Control Building are already
underway. The newest building on site is the Cold Storage building, built to store equipment for the
EVLA Project. $95k is requested to retrofit the Cold Storage building into a space suitable to house the
Track and Grounds crews, as well as the HVAC team (presently situated in the Control Building). The
$95k would be used to provide interior shop and office space, a restroom, septic tank and drain field,
heating and cooling, lighting, and railroad track access to Cold Storage. Included also is $10k to pay for
removing the Control Building Annex.
The spring and summer months are ideal for the VLA staff to perform the retrofit of the Cold Storage
building. Therefore, material purchases should be completed by the end of FY2013 Q2.
ADDED STAFF TO COMPRESS SOLAR RETROFIT SCHEDULE - $176K - $352K
The components have already been purchased to allow for the upgrade of select EVLA receivers for the
purpose of enhancing the solar observing capability. At present staffing levels and obligations, work to
perform these upgrades will not be complete until the end of 2017. The addition of two temporary
Front End technicians for two years each will allow for the work to be completed two years early (3Q
2015). The $352k cost includes two technicians for two years each, $88K per year per technician (fully
loaded salary). For half of this amount ($176k) NM Operations could hire one technician for two years,
which would result in a significant though less amount of schedule compression.
Everything is in place to perform this work with the exception of manpower. Additional staff to support
this effort will be hired once funding is approved.
$280k is already set aside in the project budget for archive hardware. This level of hardware (1 Pbyte)
is suitable for anticipated data storage needs to the end of FY13.
NRAO | Project Close Out Report 50
One concern that we in Operations have is that Resident Shared Risk (RSRO) observing will require
higher data rates than normal observing. We could mitigate this risk by setting limits on data rates at the
cost of limiting the type of early RSRO science that gets done at on the VLA. Alternatively we could
purchase an additional 1-2 Pbytes (including a mirror server). This is a low risk item since if the
additional disk space is not needed in FY13, this expenditure would offset an expected draw on the
FY14 operations budget. Purchase of this hardware would ideally take place by the end of FY2013 Q2.
SUMMARY TABLE
ACU Downtime Two more $104k FY2013 Q1 Can do >>2 with more $$
Communications Management
In the event various project staff are
Encourage face to face meetings not located in the same proximity, Establish meetings early on where
among remote participants early E N communication inefficiencies remote staff can establish
in the project. sometimes exist until a time when the agreements and form bonds.
staff get to know one another.
Cost Management
Project Management