Simulation of Tees

Date: 22. May 2012

Designer: Sondre Luca Helgesen, MSc
Study name: Design study
Analysis type: Design Study, static

Table of Contents
Description .......................................... 1
Input and Assumptions ............................. 2
Abbreviations ....................................... 2
Units .................................................. 3
Calculation of SIF ................................... 3
Design Study Setup ................................. 3
Study Results ........................................ 3
Error sources ........................................ 7
Discussion/Conclusion ............................. 7
Referances ........................................... 7

Description
This report studies a Tee component and the correlation
between stresses, SIFs at different branch angles due to in-
plane and out-of-plane bending moment.

The reason for the initialization of the report was discussion NOTE: The standard SolidWorks
thread in the LinkedIN community and my own curiosity. I Simulation standard report was chosen to
hope this report might shed some light on the discussion. ease the reporting time. Please note that
this is not common practice at Stressman
DISCLAIMER: The analysis, results and conclusion found in Engineering. For paid projects we are
this report are based on a quick and shallow FEA and are using more professional and in depth
ONLY for guidance and a SUPPLEMENT to the LinkedIN reports.
discussion.

DISCLAIMER: The analysis, results and conclusion found

in this report are based on a quick and shallow FEA and
are ONLY for guidance and a SUPPLEMENT to the
Analyzed with SolidWorks Simulation LinkedIN discussion. 1
 Sondre Luca Helgesen, MSc
18.05.2012

Input and Assumptions

Header input
OD = 114.3 (4ND), WT = 5mm
Length of header = 800mm.
Branch input
OD_Branch = From 54.3mm to 114.3mm in steps of 10mm
Angle = From 30 degrees to 90 degrees in steps of 10 degrees
WT = 5mm
Length of branch = 300mm

Crotch radius (rx) = 5mm

Boundaries

Study 1 – In-plane bending of header Study 2 – In-plane bending of branch

Study 1 – Out-of-plane bending of header Study 2 – Out-of-plane bending of branch

Abbreviations
Deg = Degrees, FEA = Finite Element Analysis, LC = Load case, ND = Nominal diameter, Nom = Nominal
stress, OD = Outer diameter, OP=Out-of-Plane, IP = In-plane, SIF = Strength intensification Factor, WT = Wall
thickness.

DISCLAIMER: The analysis, results and conclusion

found in this report are based on a quick and shallow
FEA and are ONLY for guidance and a SUPPLEMENT to
Analyzed with SolidWorks Simulation the LinkedIN discussion. 2
 Sondre Luca Helgesen, MSc
18.05.2012

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/mm^2 (MPa)

Calculation of SIF
The ASME codes use girth welds as “base lines” /1/. This means that a SIF of 2.0 is already incorporated into
the code and its safety factors. Therefore should the peak stress found in an FEA be divided by 2 times the
nominal stress in a straight pipe.
Peak stress

 
2    

Design Study Setup

Design Variables
Name Type Values Units
Angle Range with Step Min:30° Max:90° Step:10° deg

Branch OD Range with Step Min:54.3 Max:114.3 Step:10 mm

Monitors
Sensor name Condition Study name Comment
Stress1 Monitor Only Study 1 - IP Header In-plane moment applied on header

Stress2 Monitor Only Study 2 - IP Branch In-plane moment applied on branch

Stress1 Monitor Only Study 1 - OP Header Out-of-plane moment applied on header

Stress2 Monitor Only Study 2 - OP Branch Out-of-plane moment applied on branch

Study Results
DISCLAIMER: The analysis, results and conclusion
found in this report are based on a quick and shallow
FEA and are ONLY for guidance and a SUPPLEMENT to
Analyzed with SolidWorks Simulation the LinkedIN discussion. 3
 Sondre Luca Helgesen, MSc
18.05.2012

The table below shows the results from the studies.

OD In-plane stresses In-plane SIFs Out-of-plane stresses In-plane SIFs
Angle Branch [Mpa] [-] [Mpa] [-]
[deg] [mm] Stress 1 Stress 2 SIF 1 SIF 2 Stress 1 Stress 2 SIF 1 SIF 2
Nom 54.3 22.40 114.22 0.50 0.50 22.40 114.22 0.50 0.50
30 54.3 60.06 315.85 1.34 1.38 22.55 263.63 0.50 1.15
40 54.3 48.08 298.31 1.07 1.31 24.68 396.93 0.55 1.74
50 54.3 53.54 267.78 1.20 1.17 23.53 556.69 0.53 2.44
60 54.3 57.74 306.54 1.29 1.34 23.29 700.35 0.52 3.07
70 54.3 59.36 334.54 1.32 1.46 22.94 784.42 0.51 3.43
80 54.3 61.43 342.16 1.37 1.50 23.34 848.39 0.52 3.71
90 54.3 61.89 351.60 1.38 1.54 22.40 844.31 0.50 3.70
Nom 64.3 22.40 77.97 0.50 0.50 22.40 77.97 0.50 0.50
30 64.3 62.18 220.31 1.39 1.41 23.93 207.17 0.53 1.33
40 64.3 51.81 193.05 1.16 1.24 22.71 327.50 0.51 2.10
50 64.3 59.04 189.00 1.32 1.21 22.62 439.40 0.51 2.82
60 64.3 63.06 222.66 1.41 1.43 23.21 545.88 0.52 3.50
70 64.3 65.60 242.46 1.46 1.55 23.32 632.17 0.52 4.05
80 64.3 67.51 249.03 1.51 1.60 23.33 665.32 0.52 4.27
90 64.3 68.12 251.62 1.52 1.61 23.20 703.22 0.52 4.51
Nom 74.3 22.40 56.56 0.50 0.50 22.40 56.56 0.50 0.50
30 74.3 65.71 173.71 1.47 1.54 22.75 169.64 0.51 1.50
40 74.3 55.58 150.69 1.24 1.33 24.34 261.89 0.54 2.32
50 74.3 64.14 144.34 1.43 1.28 23.65 361.03 0.53 3.19
60 74.3 69.64 165.42 1.55 1.46 23.60 443.80 0.53 3.92
70 74.3 72.69 177.06 1.62 1.57 23.92 519.76 0.53 4.60
80 74.3 74.78 182.86 1.67 1.62 24.19 546.47 0.54 4.83
90 74.3 75.27 189.28 1.68 1.67 24.31 562.62 0.54 4.97
Nom 84.3 22.40 42.88 0.50 0.50 22.40 42.88 0.50 0.50
30 84.3 70.89 141.67 1.58 1.65 27.26 131.21 0.61 1.53
40 84.3 58.48 128.51 1.31 1.50 27.58 207.13 0.62 2.42
50 84.3 69.58 125.88 1.55 1.47 27.03 290.35 0.60 3.39
60 84.3 76.53 130.64 1.71 1.52 28.29 355.94 0.63 4.15
70 84.3 80.97 137.71 1.81 1.61 29.40 413.98 0.66 4.83
80 84.3 83.11 144.08 1.86 1.68 29.85 441.33 0.67 5.15
90 84.3 84.08 153.43 1.88 1.79 30.11 449.93 0.67 5.25

Nom 94.3 22.40 33.62 0.50 0.50 22.40 33.62 0.50 0.50
30 94.3 67.29 139.44 1.50 2.07 33.49 105.55 0.75 1.57
40 94.3 59.33 109.12 1.32 1.62 33.31 160.47 0.74 2.39

DISCLAIMER: The analysis, results and conclusion

found in this report are based on a quick and shallow
FEA and are ONLY for guidance and a SUPPLEMENT to
Analyzed with SolidWorks Simulation the LinkedIN discussion. 4
 Sondre Luca Helgesen, MSc
18.05.2012

50 94.3 74.27 119.76 1.66 1.78 34.07 222.25 0.76 3.31

60 94.3 84.17 129.27 1.88 1.92 34.44 279.71 0.77 4.16
70 94.3 90.12 134.20 2.01 2.00 35.88 314.87 0.80 4.68
80 94.3 93.16 135.12 2.08 2.01 36.57 342.56 0.82 5.10
90 94.3 94.47 131.93 2.11 1.96 36.94 364.84 0.82 5.43
Nom 104.3 22.40 27.06 0.50 0.50 22.40 27.06 0.50 0.50
30 104.3 70.02 124.99 1.56 2.31 41.28 88.58 0.92 1.64
40 104.3 66.46 102.93 1.48 1.90 42.22 129.26 0.94 2.39
50 104.3 77.58 118.71 1.73 2.19 42.45 167.36 0.95 3.09
60 104.3 86.10 130.55 1.92 2.41 41.64 213.60 0.93 3.95
70 104.3 94.97 138.89 2.12 2.57 43.55 244.88 0.97 4.53
80 104.3 99.87 140.17 2.23 2.59 44.83 258.53 1.00 4.78
90 104.3 101.68 138.04 2.27 2.55 45.23 283.25 1.01 5.23
Nom 114.3 22.40 22.24 0.50 0.50 22.40 22.24 0.50 0.50
30 114.3 73.53 117.00 1.64 2.63 49.53 75.22 1.11 1.69
40 114.3 73.20 101.54 1.63 2.28 53.49 110.99 1.19 2.49
50 114.3 85.25 113.21 1.90 2.54 56.21 139.41 1.25 3.13
60 114.3 93.11 126.35 2.08 2.84 56.04 168.15 1.25 3.78
70 114.3 97.29 135.36 2.17 3.04 52.93 190.44 1.18 4.28
80 114.3 95.82 139.75 2.14 3.14 52.05 216.36 1.16 4.86
90 114.3 95.39 136.35 2.13 3.06 53.42 218.90 1.19 4.92
MAX 2.27 3.14 1.25 5.43

DISCLAIMER: The analysis, results and conclusion

found in this report are based on a quick and shallow
FEA and are ONLY for guidance and a SUPPLEMENT to
Analyzed with SolidWorks Simulation the LinkedIN discussion. 5
 Sondre Luca Helgesen, MSc
18.05.2012

In-plane bending SIF vs Tee angle

3.50
Header (OD=64.3)
3.00 Branch (OD=64.3)
Branch (OD=54.3)
2.50
Header (OD=54.3)

2.00 Header (OD=74.3)

SIF [-]

Branch (OD=74.3)
1.50 Header (OD=84.3)
Branch (OD=84.3)
1.00
Header (OD=94.3)
Branch (OD=94.3)
0.50
Header (OD=104.3)
0.00 Branch (OD=104.3)
30 40 50 60 70 80 90 Header (OD=114.3)
Bending angle [degrees]

Out-of-plane bending SIF vs Tee angle

6.00
Header (OD=64.3)

5.00 Branch (OD=64.3)

Branch (OD=54.3)
4.00 Header (OD=54.3)
Header (OD=74.3)
SIF [-]

3.00 Branch (OD=74.3)

Header (OD=84.3)
2.00 Branch (OD=84.3)
Header (OD=94.3)
1.00 Branch (OD=94.3)
Header (OD=104.3)
0.00 Branch (OD=104.3)
30 40 50 60 70 80 90
Header (OD=114.3)
Bending angle [degrees]

DISCLAIMER: The analysis, results and conclusion

found in this report are based on a quick and shallow
FEA and are ONLY for guidance and a SUPPLEMENT to
Analyzed with SolidWorks Simulation the LinkedIN discussion. 6
 Sondre Luca Helgesen, MSc
18.05.2012

ASME B31.3 SIF

The in-plane SIF calculated with ASME B31.3 Appendix D is 3.39 and the out-of-plane SIF is 4.18.

Error sources
This analysis was ONLY performed to get a rough estimate. Potential error sources are mesh and meshing
settings, singularities, load settings, the 3D model, etc.

Discussion/Conclusion
The in-plane ASME B31.3 SIF (3.39) and the FEA SIF (3.14) are quite close in values.
The out-of-plane ASME B31.3 SIF (4.18) and the FEA SIF (5.43) which is a larger difference. Some of this
difference could be that the crotch thickness in my model (7.1mm) is slightly less than what’s required by the
code (7.5mm). Other errors might be singularities.

The maximum SIFs are located at about 80 degrees of angle. The reason for this is most likely the non-symmetric
boundary conditions. Anyhow the SIFs at 80 degrees are not very elevated compared to 90 degrees.

The origin of the LinkedIN discussion focused on whether a 45 degree branch should have an elevated SIF or not.
The results from this simple analysis shows that a 45 degree branch have a much lower in-plane and out-of-plane
SIFs than the 90degree branch.

DISCLAIMER: The analysis, results and conclusion found in this report are based on a quick and shallow FEA
and are ONLY for guidance and a SUPPLEMENT to the LinkedIN discussion.

Referances
/1/ Paulin Reseach Group - http://www.paulin.com/WEB_Markl_SIFs_ASME_VIII_2.aspx

DISCLAIMER: The analysis, results and conclusion

found in this report are based on a quick and shallow
FEA and are ONLY for guidance and a SUPPLEMENT to
Analyzed with SolidWorks Simulation the LinkedIN discussion. 7