Electrical, Instrumentation & Control Installations Installations Generic Construction Activities

ELECTRICAL, INSTRUMENTATION & CONTROL
INSTALLATIONS
GENERIC CONSTRUCTION ACTIVITIES
‐V.C.AGRAWAL
CONTENTS
ELECTRICAL
EQUIPMENT AND PANEL ERECTION
CABLE CARRIER SYSTEMS
CABLING
EARTHING
FIRE SEALING
INSTRUMENTATION
COTROL ROOM PANEL ERECTION
SUPPORTS FOR INSTRUMENTATION TUBES
WIRE TERMINATION
TUBING
RECOMMENDED PRACTICES
RECOMMENDED PRACTICES
GAS INSULATED 220 KV AND 400 KV SWITCH YARD BUILDINGS
S/Y CONTROL
BUILDING AN OVERALL VIEW
220 KV GAS INSULATED SWITCHYARD ‐AN
ADVANCEMENT BY MODULAR CONSTRUCTION
ADVANCEMENT BY MODULAR CONSTRUCTION
400 KV GAS INSULATED SWITCHYARD‐ALL WEATHER PROTECTION AND
MODULAR CONSTRUCTION
AUTOMATED HOT LINE WASHING
CONVENTIONAL‐MANUAL WASHING
CONSTRUCTION
OPENING
STATION UNIT TRANSFORMER
WITH SEGREGATED BUS DUCT
SWITCH GEAR
INSTALLATION‐ AN
AN
ADVANCEMENT BY
INSTALLATION IN
MODULES IN CLEAN
ROOM CONDITION
GENERATOR TRANSFORMER WITH ISOLATED PHASE BUS DUCT & FIRE WALL
CLOSE VIEW OF FIRE WALL IN TRANSFORMER AREA. EQUIPMENT POSITIONING BEHIND
THE TURBINE BUILDING AWAY FROM THE SEA TO AVOID DIRECT SALINE ATTACK
TRANSFORMER WITH AUTOMATIC SPRINKLER SYSTEM
4x2720 KWe DGs- SKID MOUNTED EQUIPMENT
EMERGENCY POWER BATTERY SETS (2250 AMP‐HRS) ON SKID MOUNTED SEISMICALLY
QUALIFIED SUPPORTS
6.6 KV SWITCH GEAR PANEL ERECTION IN MODULES
415 V SWITCH GEAR PANEL ERECTION IN MODULES
THE CABLE TRAY SUPPORTS WITH PRE‐DEFINED CANTILEVER ARRANGEMENT.
INSTALLATION IN MODULES MINIMIZE TIME AND EFFORTS DRASTICALLY AND
INSTALLED IN PARALLEL TO THE CIVIL WORK.
CABLE CARRIER SYSTEM
POSITIVE CABLE SEALING WITH GLANDING
AND HEAT SHRINKABLE SLEEVES
AND HEAT SHRINKABLE SLEEVES
CAD WELDING FOR SPEEDIER EARTHING CONDUCTOR INSTALLATION
A TYPICAL VIEW OF EARTHING
A TYPICAL EARTHING CONNECTION FOR EQUIPMENT
FIRE AND
FIRE AND
RADIATION
SEALINGS AT
FLOOR SLABS
FIRE AND
RADIATION
SEALING AT
WALLS
MOSAIC GRID AND MOSAIC CONTROL TILE PANELS
TWO COLOUR CODE WIRING SYSTEM USED FOR EASE OF SEGREGATION AND
IDENTIFICATION WITH EACH WIRE IDENTIFIED WITH FIVE DIGIT CODE
ADVANCEMENT IN HARDWARE & SOFTWARE IN
SAFETY AND NON SAFETY RELATED CONTROL PANELS
PRE‐FABRICATED
MODULES
TUBING WORKS
TUBING WORKS
PRE‐FABRICATED TUBING MODULES
A LARGE PRE‐FABRICATED LOCAL CONTROL PANEL FOR STEAM SAMPLING
PRE‐DEFINED CORRIDOOR SYSTEM FOR TUBING FOR ZERO INTERFERENCE
LEFT IN SHUTTERS
USE OF PREFABRICATED
PERFORATED CHANNEL
TYPE FRAMES FOR
INSTALLATION OF TUBING
FOR INSTRUMENTATION
AND CONTROL SYSTEMS
AND CONTROL SYSTEMS
IMPROVES QUALITY AND
REDUCES ERECTION TIME
INSTRUMENT TUBES INSTALLATION IN MODULES
REDUCE THE CONSTRUCTION TIME DRASTICALLY
REDUCE THE CONSTRUCTION TIME DRASTICALLY.
Conventional Method
• Each connection is threaded – requires
numerous fittings – system not flexible or easy
numerous fittings – system not flexible or easy
to install and service connections not smooth
inside – pockets obstruct flow.
inside pockets obstruct flow
Advanced Method
• Bendable tubing needs fewer fittings – no
threading required – system light and
compact – easy to install and service – no
internal pockets or obstructions to free flow.
Major Advantage of Tubing over
Piping System
• Improved Bending
• Higher Strength
• St
Streamlined
li d Flow
Fl
• Minimum Pressure Drop
• Economy of Space & Weight
• Higher Flexibility
• Reduction in no. of Fittings
Major Advantage of Tubing over
Piping System
• Improved Quality of Joints
• Better Aesthetics
Better Aesthetics
• Cleaner Fabrication
• Easier Assembly and Disassembly
• Improved Mean Maintenance Time
Type of Joints
Type of Joints
• Butt Welds
Butt Welds
• Socket Welds
• Threaded Joints
h d d i
• Flared, Flaredless & Compression Joints.
Best Practices for Impulse Tubing
Installation
ll
• Sufficient separation required between redundant
p q
instrument sensing lines
• Recommended minimum separation between
redundant sensing lines should be at least 450 mm.
d d t i li h ld b t l t 450
• Instrument sensing lines should run in a covered
area/corridor
• Routing of instrument sensing lines should ensure that
the lines are not subjected to vibrations, abnormal
heat or stress
• Care should be taken to ensure that the tubing/piping
does not rest on or against any abrasive surface
does not rest on or against any abrasive surface.
Installation
ll
• Instrument sensing lines should be kept as short
st u e t se s g es s ou d be ept as s o t
as possible.
• Codal recommendations for instrument sensing g
lines, electrical transmission and pneumatic
transmission lines shall be adopted.
• Instrument sensing lines should avoid hot
environments or potential fire risk area
• Sensing lines should be located with sufficient
S i li h ld b l t d ith ffi i t
clearance to permit sagging.
• Installation
ll
Impulse lines especially in case of ∆P/flow measurements should
be kept as close as possible.
• There should be provision for thermal expansion and contraction
• The number of joints should be kept to a minimum
• Sensing lines should be adequately supported along its entire
length
• Supports brackets clips or hangers shall not be fastened to the
Supports, brackets, clips or hangers shall not be fastened to the
instrument sensing lines
• Sensing lines should continuously slope downwards towards the
sensing instruments in case of liquid and upwards in case of gases
• Bends are always preferred over tube fittings
• Sharp bends should be avoided
Sharp bends should be avoided.
Installation
ll
• Minimum
Minimum bending radius should be 3D
bending radius should be 3D
• Sensing lines of differential temperature
should be avoided to run together
should be avoided to run together
• Each line and associated valves should be
properly identified
l id ifi d
• Sensing lines should be well protected while
penetrating the areas for radiation sealing ,
fire sealing etc.
Installation
ll
• Codal requirements w.r.t. thermal expansion,
requirements w r t thermal expansion
seismic motions , vibrations and design events or
accidents shall be considered while finalizing
g
layout
• Flexible hose may be used in sensing lines to
Flexible hose may be used in sensing lines to
accommodate the process thermal requirements,
seismic and vibration movements
• Tube cleaning and handling procedure should be
finalized before start of erection work
TYPES OF TUBE
FITTINGS
Table below
Table
DOUBLE COMPRESSION TUBE FITTING
ACCURATE MEASUREMENT
COUPLED WITH EXACT
COUPLED WITH EXACT
ANGLES RESULTS IN A TUBE
LINE THAT WILL FIT AT POINT
A‐D
SS ADVANCED TUBE FITTINGS
SS ADVANCED TUBE FITTINGS
PRIOR TO MAKE UP
Standard enclosed
orbital weld heads

Electrical, Instrumentation & Control Installations Installations Generic Construction Activities

Uploaded by

Copyright:

Available Formats

Electrical, Instrumentation & Control Installations Installations Generic Construction Activities

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Electrical, Instrumentation & Control Installations Installations Generic Construction Activities

Uploaded by

Copyright:

Available Formats

ELECTRICAL, INSTRUMENTATION & CONTROL

You might also like