User Manual DNC One 2015
User Manual DNC One 2015
User Manual DNC One 2015
DNC One
User Manual
[W]: www.ausys.vn
[E] : ausyscnc@gmail.com
[P] : (+84) 903 700 720
[F] : www.facebook.com/ausys.vn
[A] : 51 Ao Doi, Binh Tri Đong A Ward, Binh Tan District , Ho Chi Minh City
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TABLE OF CONTENTS
1. DNC One introduction……………………………………………………………………………..4
1.1. Introductory…………………………………………………………………………………………4
1.2. Features of DNC One …………………………………………………………...........................4
1.3. The basic steps to use DNC One……………………………………………………………….5
1.4. Design characteristics……………………………………………………………………………5
1.5. Supply the power to DNC One………………………………………………………………......8
1.5.1. Using power from CNC machine………………………………………………………………..8
1.5.2. External power supply……………………………………………………………………………9
1.6. Installation Guide………………………………………………………………………………...10
1.7. RS232 Cable……………………………………………………………………………………….13
1.8. Using the USB Flash Drive…………………………………………………………………......14
1.9. Characteristics of files in the USB…………………………………………………………….15
2. Guide to setting and use ……………………………………………………………………….15
2.1. Setting diagram…………………………………………………………………………………..16
2.2. Setting for parallel transmission………………………………………………………………17
2.3. Setting for serial transmission (RS232)……………………………………………………...18
2.4. Transmission processing programs for CNC machine via RS232 port ……………….20
2.5. Receive CNC programs/parameters via RS232 port……………………………………….21
2.6. Transmission processing programs for CNC machine via parallel port……………....22
2.7. The automatic cutting program function…………………………………………………….23
2.7.1. When do we need to cut CNC programs ?......................................................................23
2.7.2. Introduce the automatic cutting program function of DNC One………………………...23
2.7.3. Some notes about this function……………………………………………………………….25
2.8. Automatic pause the CNC machine by Timer – M00 Timer………………………………26
3. Warranty Policy - Maintenance products……………………………………………………28
INFORMATION REFERENCE ABOUT ONE DNC………………………………….........................30
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1. DNC One introduction
1.1. Introductory
DNC One unit is used to transfer/drip feed a NC program (G, M codes) to CNC machines from USB
flash drive (replacing PC) by the parallel port (50pins) or serial port (RS-232C), it also receives
programs, parameters in CNC machine and saves to USB. DNC One is a compact design, pasted
directly into the body through the magnet, not occupying an area of factories, quick and easy to use,
etc., this is the new trend of DNC drip-feeding for CNC machine.
Traditional solution of DNC drip-feeding for CNC machines is using computers have been installed a
dedicated DNC software (like CIMCO Edit, Dostek DNC, etc) to send or receive G,M-code programs.
But this solution has some drawbacks:
- Placing a computer near CNC causes to be waste workshop area.
- Manipulating on the computer takes a lot of time and many stages (booting the computer,
launch the software, installation, selection, etc).
- Computers sometimes fail or suffer from virus attack, which causes delay jobs, reducing
productivity.
- RS232 port of the computer sometimes damage the data transmission board of the CNC
machine.
- You have to operate on PC after every time finishing a program
With the above drawbacks of the traditional solution, we have researched the functional integration
necessary to target the most compact product manipulation and optimal operation, in order to
improve productivity and economic performance in process using CNC machine, so the DNC One
product to Send/Receive G-code for CNC machine was born.
· DNC One compatible with almost CNC machines such as: Fanuc (Fanuc 3, 6, 10, 11, 12, 15,
0(i), 16(i), 18(i), 21(i), etc.), Okuma, Mitsubishi, Yasnac, Haas...
· Read the USB 2.0 of all brands and different capacities.
· Read the file names is long up to 255 characters and the files can be stored in a directory and
subdirectories (this feature starting Version 6.0 onwards).
· DNC One can cut the program automatically, operation is very easy to cut programs (starting
from Version 7.0 onwards).
· DNC One integrated a Timer, allowing installation time to stop periodically CNC machine to
tool change when the tool over lifespan.
· In addition to sending the program to CNC machine, DNC One also receive the program,
parameters from the CNC machine to store on USB.
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· Return automatically to the top of the program after transferring finishes (very handy when
running processing machine details).
· Select the file you want to transmit from the files list displayed on the LCD screen. For the
convenience of the user, DNC One automatic filter common files for CNC machine like *.NC,
*.TAP, *.TXT.
· Equipped with two USB ports to increase the life of the USB port.
· Install the parameters by pressing the button on the DNC One.
· The baudrate in serial mode is up to 115200bps (1200/ 2400/ 4800/ 9600/ 19200/ 38400/
57600/ 115200).
· Change the speed of data transfer for parallel port communication.
· Step 1: The CNC programmer created the machining program (NC file) on PC.
· Step 2: Copy the machining program from the PC to USB Flash Drive.
· Step 3: Plug the USB to DNC One, select the desired file to transmit.
· Step 4: Transmit the machining program to CNC machine to execute, carry out the processing.
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LCD screen have 16x2 characters, display the file list, sending/receiving status, setting
parameters, errors alert, etc.
· (3) Buttons
Buttons name Functions
▲ Go UP
▼ Go DOWN
SET Selection
RESET Reset/Restart the DNC One
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When you plugged RS232 cable that can not supply power to the DNC One, the installer can
connect DC24V from the CNC machine to pin 25th of the DB25 port.
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· For parallel line, CNC machines are always powered via the 50 pins cable. Plug the cable into
the DNC One for the powered.
Recommended type of adapter has a wide input voltage range for take advantage of 1A 100VAC
power available on CNC machines.
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At the same time just choose one way to supply the power.
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Need to turn off the power of CNC machines before installing DNC One, or before removal DNC
One. The installation onine can cause problems for RS232 connection.
Tighten the screws fixed in head of communication port 9 pins and 25 pins for avoid the
connection of the cable is not good during use, causing loss of data connection.
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When you plug the cable into the socket 50 pins, note to plug the correct orientation. The 50
pins socket is actually only 49 pins, corresponding to the cable. Plug the cable reverse not only
damage the DNC One that can be harmful to the CNC machine.
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Format the USB can be multiple choice. Here, it should be FAT/FAT32 formatted.
The USB Socket after many times plug/unplug will be broader mechanical, so the USB cannot
be plugged tightly, while CNC machining vibrations could cause loss of connection. Need pressed the
small steel sheets for increase friction to help plug USB is tighter. If stilling on warranty period, please
return to suppliers for be replaced new Socket or users can replace it easily.
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· (2) Protocol
For parallel transmission (Bus 50), choose PARALLEL.
For transmit serial (RS232), select SERIAL (RS232).
Press the SET button to confirm and go to the next page.
· (4) Speed
The transmission speed is divided into five levels:
F1 F2 F3 F4 F5
400 450 500 550 600
bytes/s bytes/s bytes/s bytes/s bytes/s
Selection then press the SET button to confirm and go to the next page.
The upgrade to too high speed (F4, F5) can make CNC machine does not receive timely
data, thus may miss the statement. The user should choose appropriate transmission speed
according to the model of CNC machine.
The DNC One saves the parameters just set when displaying the word SAVING. Then, the user can
proceed to transfer parallel with the recently installed.
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Press the SET button to confirm and go to the next page.
· (7) Parity
Parity can be installed are: NONE / EVEN / ODD. Default is EVEN.
Press the SET button to confirm and go to the next page.
· (9) Skip Xon – Choose ignore signals required from the CNC
The default is NO.
If the user choose YES, after selecting the file is complete, press the button SET, the DNC
One immediately without waiting for the signal to request from the CNC.
Press the SET button to confirm and go to the next page.
· (10) Cutting prog and (11) M00 Timer like parallel communication settings section
The DNC One saves the parameters just set when displaying the word SAVING. Then, the user can
proceed to transfer serial with the recently installed.
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2.4. Transmission processing programs for CNC machine via RS232 port
Steps to transfer through RS232 port:
· Installation DNC One and RS232 communication cable between the DNC One and CNC
machines.
· Power supply for the DNC One and CNC machines.
· Setting the RS232 communication parameters for the DNC One.
· Setting the RS232 communication parameters for CNC machines compatible with the DNC
One to be able to embark data exchange.
· The user manipulate at the DNC One to ready to transmit.
· The user manipulate at the CNC machines to start getting the program into memory or
proceed to the DNC drip feed to machining.
The manipulation with the DNC One
After supplied the power, DNC One standby
to plug USB.
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After receiving the request signal transmitted
from the CNC machine, the transmission will
start.
If the parameter setting Skip Xon is YES,
there should press SET to begin.
The parameters displayed in the
transmission cover include:
· File name are passed.
· The percentage of the data
transferred.
· Number of times passed T
The LED DATA will blink during
transmission.
After the transmission end, DNC One
automatically return to the ready state in the
next transmission time. T order number is
automatically increased by one unit.
A similar operation to continue transmitting.
If the user want another file, press the
RESET button to select the file from the
beginning.
Error warning
If the DNC One lost connection with the USB
while transmitting, the screen will display an
error warning, at the same time the LED
ERROR blink continuously.
To transmit again, press the RESET button.
Note on plugging the USB socket tightly to
not get this error occurs.
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2.6. Transmission processing programs for CNC machine via parallel port
The steps proceed to transmit via the parallel port:
· Installation of the DNC One and connect the tape 50 port pins from CNC machine to DNC One
(note the correct plug-way).
· Power supply for the DNC One and CNC machines.
· Set the parameters for the DNC One parallel transmission.
· The user manipulate at the DNC One ready to transmit.
· The user manipulate at the CNC machines to start receiving save program into memory or
proceed to DNC drip feeding.
The manipulation with the DNC One to parallel transmission similar to the RS232 communication
(Section 2.4), the only difference is have not SEND/RECEIVE choice. Because through the parallel
port, the DNC One only have SEND function, donot have RECEIVE function.
Meanwhile, the operator will perform the operation using a computer to cut sections program were
processed and retained the remaining sections program to continue processing, this in order to save
processing time. This job need someone experienced, knowledgeable G-code and carefully, because
the errors of the cut can cause problems when further processing.
1 Settings allow automatic cutting In the settings, turn ON the feature “Cutting prog”
program
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2 Select the file name need to cut Select the file name in the file list
4 Settings percent want to cut Settings percent based on the degree of completion of
the mechanical parts are processed, from 0.1% to
99.9%.
Press ▲ or ▼ to increase or decrease the percentage,
press the SET button to select.
· DNC One V7.0 can cutting the program contains the following code:
% Signs % to start the program (required to have signs %)
O Name of the program. Example: O001
S Spindle speed. Example: S800
F Feedrate. Example: F500.
M M-code effective include: M00, M01, M03/M04, M05, M06, M08/M09
If there are other M-code in the program segment to cut off, after the cutting is
finished will not be effective.
T Tool change command, comes with M06
G G-code effective include: G00, G01, G02, G03, G17/G18/G19, G28, G40, G43, G49,
G54/G55/G56/G57/G58/G59, G80, G90/G91, G92 .
If there are other G-code in the program segment to cut off, it will alert the error can
not be cutting.
Note:
· When the program contains G28, it will transmit the following code:
G28Z0
G28X0Y0
· When the program contains G43 (Example: G43H1), it will transmit the
following code:
G0G43H1Z50.0
· At the beginning of the program after cutting, DNC One always run this program is structured
follows:
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% % Start of program
… … Transfer the necessary code (S, M, G, T…)
F1000 F1000 Running to the point (X, Y) with speed F1000, in
G1XxxxYxxx G1XxxxYxxx which (X, Y) is the point to start processing
F100 F100 Z axis down with speed F100, to start depth of
Zxxx Zxxx working continue
Fxxx Fxxx Putting the right speed at the start working point
… … Continue transmit the program remains
Error 02: “Not support Gxx” Detected in the cutting process to cut
off program segment containing G-
code is not supported (eg, G81, G83
...), it will alert the error: Can not
cutting because not support this G-
code.
· For the program has many tools, cutting process will make the CNC machine runs auto tool
change from the beginning tool to the current tool.
· After the cutting is complete,CNC machine should run in Single Block and Dry Run to execute
each command before, to check the percentage cutting was optimal or not.
· The nature of this function is skip transmit the section program selected, so files stored in USB
remain intact as the original.
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DNC One V7.0 integrated features M00 Timer by creating a timer to automatically add the code M00
in the machining process. With this function, when the timer reaches the set value, DNC One would
add code M00 makes CNC machine automatically stops, then the operator only needs to replace the
tools and then continue processing.
The operation The DNC One passed the following The DNC One passed the following
of DNC One
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when the timer code: code:
reaches value M05; M05;
M00; M00;
M03; M03;
Then will stop transmitting and wait Then continue send to the CNC
for the tool change operation is machine's buffer memory until the
complete, press the SET button to buffer is full, then the CNC machine
continue the transmission. required to stop transmission.
The operation ü Push the Start Cycle button on ü Push the Start Cycle button on
of DNC One CNC machines. CNC machine, the machine
when the timer ü Push the SET button on the continues processing as part of
reaches value DNC One to continue the program are available in the
transmission and buffer, then CNC machine
simultaneous reset the Timer. sends a Request Signal to the
DNC One to continue
transmission, and this time
Timer will be automatically
reset.
The accuracy of the Timer depends on the Buffer to receive data of CNC machines. With the
old model machine (e.g. FANUC 6M, 0M) then the buffer is negligible so very precise stop times
compared to the time of installation. For machine with large Buffer, then the actual time is more
than a set time interval to CNC machines to execute the program in the Buffer.
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The warranty period is two years, the cost of repairs after the warranty period is very low !
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INFORMATION REFERENCE ABOUT ONE DNC
ü DNC One automatic pause the CNC machine – YASNAC, FANUC 6M:
https://www.youtube.com/watch?v=ATl5cfKmJ3A
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