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Business Area Standard Parts

FIBRO Standard Parts


FIBRO GmbH
DE
August-Läpple-Weg
74855 Hassmersheim
T +49 6266 73-0
F +49 6266 73 237
info@fibro.de

FIBRO France Sarl


FR
26, avenue de l’Europe
67300 Schiltigheim
T +33 3 90 20 40 40
F +33 3 88 81 08 29
info@fibro.fr

FIBRO Inc.
US
139 Harrison Avenue
Rockford, IL 61104
T +1 815 2 29 13 00

Order No. 2.1500.09.0117.0100000


F +1 815 2 29 13 03
info@fibroinc.com

FIBRO Asia Pte. Ltd.


SG
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63
F +65 65 43 99 62
info@fibro-asia.com

FIBRO INDIA
IN
PRECISION PRODUCTS PVT. LTD.
Plot No: A-55, Phase II, Chakan Midc,

Printed in Germany on paper bleached without chlorine


Taluka Khed, Pune - 410 501
T +91 21 35 33 88 00
F +91 21 35 33 88 88
info@fibro-india.com

FIBRO (SHANGHAI)
CN
01/2017 © Copyright by FIBRO GmbH

PRECISION PRODUCTS CO., LTD.


1st Floor, Building 3, No. 253, Ai Du Road Representative
Pilot Free Trade Zone, Shanghai 200131
T +86 21 60 83 15 96
F +86 21 60 83 15 99
info@fibro.cn
2017 Standard Parts
FIBRO KOREA CO., LTD.
KR
203-603, Bucheon Technopark
Ssangyong 3
397, Seokcheon-ro, Ojeong-gu,
Bucheon-si, Gyeonggi-do
T +82 32 624 0630
F +82 32 624 0631
fibro_korea@fibro.kr

www.fibro.com
New and improved products
in the FIBRO Standard Parts
catalogue 2017
2131.30. 2131.31. 2131.32.
Eyebolt Attachment Attachment
C25 point point
screwable screwable
profilift profilift
gamma gamma ring
C26 nut
C27

2131.33. 2131.34. 2131.35.


Load block, Attachment Triple vortice
turnable on point ring
all sides screwable C30
C28 profilift delta
C29

2131.36. 2131.37. 2131.38.


Double vor- Double vortex Double vortex
tice hook ring ring +
C31 C32 centring
device
C33

2131.39. 2131.40. 2131.41.


Double vortex Double vortex Double vortex
ring with ring screw ring screw +
internal C35 centring
thread device
C34 C36

2131.42. 2131.43. 2131.50.


Double vortex Double vortex Attachment
ring screw ring with point
Mega DSS internal screwable
C37 thread profilift eta
C38 C39
2133.11. 2133.11.10. 2133.15.
062.36 Lifting flange Lifting flange
Lifting flange with bolt with bolt
with bolt with safety with safety
2133.11. ring, to AUDI ring, with
00.15.062.36 C41 feather key,
to BMW
Lifting bolt
C45
C40

2192.10. 2446.10.55. 2446.11.55.


Hexagon Pressure bolt Air pin, acc.
socket head with base, to VW
cap screw acc. to VW D264
C60 D263

2443.14.55. 2443.14.00. 2443.14.00.


Position 60.18.044 60.23.
monitor for Inductive Cable
boards proximity D289
D287 switch
D288

2206. 2216. 2706.


Punch with Punch with Punch with
tapered head, tapered head, tapered head,
blanc stepped, blanc, with
E32 round ejector pin
E33 E34

2716. 241.13. 241.19.


Punch with High perfor- High perfor-
tapered head, mance com- mance com-
stepped, pression pression
round, with spring, XSF spring, 3XLF
ejector pin F28 F60
E35

244.10. 2452.10. 2452.10. .2


Washer Slide stop Damping
F81-82 F90 unit,
TUBUS TA
F97
244.16. 244.18. 2470.20. .1
Spring and Spring and Spring
spacer unit spacer unit plunger, low
F104 F105 maintenance,
standard
spring force
F117

2470.20. .3 2470.20. .2 2478.20.


Spring Spring 15.24.
plunger, low plunger, low Holding
maintenance, maintenance, sleeve for
medium high spring lifter units to
spring force force BMW
F119 F121 F154

2478.20. 2478.25. 2478.25.


15.40. 00090. 00200.
Universal Lifter unit Lifter unit
lifter unit, with pillar with pillar
acc. to BMW guidance guidance
F156 F158 F159

2480.064. 2488.13. 2480.064.


00500. 00750. 01000.
Flange Gas spring Flange
F214 Heavy Duty F218
F215

2488.13. 2488.13. 2497.00.20.


01500. 20000. Adapter base
Gas spring Gas spring plate
Heavy Duty Heavy Duty F267-271
F219 F229

2497.12. 2480.011.03. 2480.009.


Gas spring 07500 Thrust plate
CX, Compact Flange plate F364
Xtreme F312-352
F267-271
2480.00. 2480.00.
30.14 39.05.
Controll Multiple
fitting Controll
F392 fitting
F393

2199.40.1 2191. 2016.4x.


Pneumatic Sensors Stamping
conveyor J42 units
J31 (request your K8
catalogue) (request your
catalogue)
A Die Sets
Cast iron, steel and aluminium die set press units
Lamination die set units, tooling pallet die sets

B Precision Ground Plates and Flat Bars


Steel and aluminium plates, flat and square tool steels
Precision feeler gauges, foil shims

C Lifting and Clamping Devices


Shanks, lifter studs, eyebolts
Clamping claws, screws and bolts

D Guide elements
Pillars, bushes, mounting flanges, ball cages, oilless guide elements

E Ground Precision Components


Punches and matrixes, Pins, gauge pins

F Springs
Compression springs, gas springs, elastomer springs
Spring and spacer units

G Elastomer-Bars, -Sheets, -Sections


FIBROFLEX® and FIBROELAST®-sheets and -profiles

H FIBRO Chemical Tooling Aids


Tooling resin, metal adhesives, oils ang greases

J Peripheral Equipment
for presses, tool manufacture, assembly aids
Conveyor belts, pneumatic conveyors, electric conveyors

K Cam Units
Flex cam, cam slide units, roller slide units

L Standard Parts for Mould Making


FIBRO – your production partner
FIBRO – an internationally successful company. But good products are not enough on their own.
As a market leader in Standard Parts and Rotary Indexing FIBRO combines excellent products, the know-how and
Tables, FIBRO provides products and solutions to ensure your service competence of an internationally focused company,
production keeps moving. matched to the actual needs of customers - wherever they are.
So what is the secret of the FIBRO success?
Products developed in-house, tailor-made for the market with
uncompromising quality.

Hassmersheim plant

Standard Parts
Today the Standard Parts Division operates from the Hass-
mersheim and Weinsberg works, which manufacture a com-
prehensive range of standard parts and maintain stocks ready
for immediate despatch world-wide.
The machine tool, mechanical engineering and systems
engineering product ranges have been developed to meet the
needs of customers.
They include die sets, precision ground plates and flat bars,
lifting and clamping devices, guide elements, oilless guide
elements and precision components such as punches and
matrixes, special steel compression springs, gas springs,
forming materials, metal bonding agents, moulding resins,
peripheral equipment for pressing and tool making, electronic
thread molding units, tool slides with cam or roller slides and
hydraulic cam systems.
FIBRO has become renowned world-wide for its comprehen-
sive range of products in stock and its readiness to deliver.

6
FIBRO is customer-focused – world-wide. A well-developed Facts and figures on FIBRO:
network of sales and service points and strategic partners - founded 1958
ensure that help is always at hand. This ensures technical
- approximately 770 staff
advance, world-wide experience in applications and rapid
availability of products. - more than 70 representatives and service stations
world-wide
- branches in France, USA, India, Switzerland, Singapore,
Korea and China
- ISO 9001:2000 Quality Assurance and
ISO 14001 environmental certification

Manufacturing of precision parts

Rotary Tables
FIBRO – The worldwide pioneer in the field of rotary tables
A comprehensive range of types:
FIBROPLAN® – NC rotary table with worm drive
FIBRODYN® – NC rotary table with direct torque drive
FIBROMAX® – Heavy-duty NC rotary table with Twin Drive
FIBROTAKT® – Rotary indexing table with Hirth face gear
FIBROTOR® – Electromechanical rotary indexing table for
applications that do not involve machining
Rotary tables for all applications – from flexible workpiece
positioning through rotary and multiple-axis machining to
assembly automation
Used in all branches of industry – from the automobile industry
through solar energy to machine tools
A wide range of sizes – from micro-machining to processing of
very large parts
Customer-oriented design – from the standard modular table
to customer-specific special solutions

7
Vertretungen . Representatives .
Représentations . Rappresentantes .

Deutschland

Außendienst Andreas Otto Außendienst Hartwig Hennemann Außendienst Matthias Jörg


Immenweg 3 Staubenthaler Höhe 79 In der Krautbündt 44
16356 Ahrensfelde OT Eiche 42369 Wuppertal 77656 Offenburg-Zunsweile
T +49 30 423 97 15 T +49 202 283 17 56 M +49 151 21 28 25 00
M +49 170 739 00 64 F +49 202 759 55 80 m.joerg@fibro.de
a.otto@fibro.de M +49 175 29 659 30 PLZ 72000, 77000-79000, 88000
PLZ 10000-19000 h.hennemann@fibro.de
PLZ 40000-42000, 47000, 50000-53000, Jugard + Künstner GmbH
Walter Ruff GmbH Landsberger Straße 289
Heerenholz 9 28307 · Bremen Außendienst Oliver Koop 80687 München
T +49 421 438 78-0 Burgstraße 14 T +49 89 546 15 60
F +49 421 438 78-22 66780 Rehlingen-Siersburg F +49 89 580 27 96
mail@praeziruff.de · www.praeziruff.de T +49 6835 923 28 10 muc@jugard-kuenstner.de
PLZ 20000-29000, 49000 F +49 6835 608 59 09 www.jugard-kuenstner.de
M +49 175 438 53 81 PLZ 80000-89000
Außendienst Stephan Hoffmann o.koop@fibro.de
Unter den Linden 22 PLZ 54000-56000, 66000 Jugard + Künstner GmbH
38667 Bad Harzburg Weidentalstraße 4
M +49 171 971 90 05 Außendienst Markus Rössl 90518 Altdorf bei Nürnberg
s.hoffmann@fibro.de Johann-Strauß-Straße 16/1 T +49 9187 936 69-0
PLZ 30000-31000, 37000-39000 74906 Bad Rappenau F +49 9187 936 69-90
T +49 7264 20 64-17 · F -18 nbg@jugard-kuenstner.de
Außendienst Daniel Kolakowski M +49 160 97 25 23 93 www.jugard-kuenstner.de
Auf der Strotheide 50 · 32051 Herford m.roessl@fibro.de PLZ 90000-97000
M +49 170 576 00 09 PLZ 63000-64000, 67000-69000,
d.kolakowski@fibro.de 76000-77000 HELD Werkzeugmaschinen
PLZ 32000-34000, 48000-49000 Präzisionswerkzeuge GmbH
Außendienst Manfred Wagner Sorge 34 · 07545 Gera
Außendienst Ralf Feldmann Breslauer Straße 57 · 74372 Sersheim T +49 365 824 91 0
Wiesenstraße 23b · 58339 Breckerfeld T +49 7042 3-50 86 · F -748 20 F +49 365 824 91 11
M +49 151 12 59 01 59 M +49 170 563 52 30 info@held-wzm.de
r.feldmann@fibro.de m.wagner@fibro.de www.held-wzm.de
PLZ 35000-36000, 57000, 60000-61000, PLZ 70000-73000, 88000-89000 PLZ 01000-09000, 98000-99000
65000
Außendienst Matthias Ehrenfried
Außendienst Lars Jahncke Steigerwaldstraße 25
Locher Straße 44 · 42719 Solingen 74172 Neckarsulm
T +49 212 25 43-462 · F -390 T +49 7132 34 56 90
M +49 170 7637125 F +49 7132 98 94 82
l.jahncke@fibro.de M +49 171 864 95 52
PLZ 42000, 44000-46000, 58000-59000 m.ehrenfried@fibro.de
PLZ 71000, 74000-75000, 97000
REPRESENTACIONES . PRZEDSTAWICIELSTWA
. ZASTOUPENÍ . MÜMESSILLER . 代表处

INTERNATIONAL

AR ARCINCO Industrial Ltda. CA FIBRO Inc. CY Militos Trading Ltd.


Rua Oneda, 935 - Planalto 139 Harrison Ave. · Rockford, IL 61104 P.O.B. 27297 · 1643 Nicosia
CEP 09895-280 - São Bernardo do Campo P. O. B. 5924 · Rockford, IL 61125 T +357 22 75 12 56
- SP T +1 815 229 1300 F +357 22 75 22 11
T +55-11-3463.8855 F +1 815 229 1303 militos@cytanet.com.cy
F +55-11-4390.9155 info@fibroinc.com · www.fibro.com CZ Gore, s.r.o.
arcinco@arcinco.com.br CH FIBRO GmbH · 74855 Hassmersheim Košínova 3090/29a
www.arcinco.com.br Angebote: ac5.normalien@fibro.de 61200 Brno - Kralovo Pole
AT Rath & Co. Ges. m.b.H. T +49 6266 73 439 T +42 541 219 607
Teiritzstrasse 3 · 2100 Korneuburg F +49 6266 9205 670 F +42 541 219 606
T +43 2262 608 0 · F +43 2262 608 60 Bestellungen: vc5.normalien@fibro.de obchod@gore.cz · www.gore.cz
office@rath-co.at · www.rath-co.at T +49 6266 73 468 DK EBI A/S
AU Bruderer Presses Australia Pty. Ltd. F +49 6266 9205 671 Naverland 29 St. Th · 2600 Glostrup
92 Trafalgar Street CL Bermat S.A. T +45 4497 8111 · F +45 4468 0626
Annandale, NSW 2038 Coyancura 2283, Of. 601 ebi@ebi.dk · www.ebi.dk
T +61 419 400 995 Casilla 9781 · Santiago DZ Pneumacoupe Blida Boufarik
F +61 296 864 809 T +56 2 231 88 77 · F +56 2 231 42 94 86 Bld. Menad Mohamed
Brudsyd@tpgi.com.au bermat@bermat.cl · www.bermat.cl Boufarik, 09400 Blida
BA Oro-Tech trgovina d.o.o. CN FIBRO (Shanghai) T +213 347 5655 · F +213 347 5655
Ulica borcev 1/b · SI-2000 Maribor Precision Products Co., Ltd. pneumacoupe@yahoo.fr
T +386 2 426 08 43 1st Floor, Building 3, No. 253, Ai Du Road EE CLE Baltic Oû
F +386 2 426 08 44 Pilot Free Trade Zone, Shanghai 200131 Sära street 10 · Peetri village
oro-tech.trgovina@siol.net T +86 21 6083 1596 Rae county · 75312 Estonia
BE Schiltz s.a. F +86 21 6083 1599 T +372 780 3530 · F +372 668 8679
Rue Nestor Martin 315 · 1082 Bruxelles info@fibro.cn · www.fibro.com roland.rebane@clegroup.com ·
T +32 2 464 4830 · F +32 2 464 4839 Jilin Province Feibo Tooling www.clebaltic.com
info@schiltz.be · www.schiltz-norms.be Standard Parts Co., Ltd. EG Smeco
BG Bavaria 2002 EOOD Add: Room303, No. 5470, Xi’an Avenue, 68, Abdel Rahman El Raffei St.
Patriarh Evtimii 10 Luyuan District, Changchun City, 11351-Heliopolis West, Cairo
5100 Gorna Orjachoviza Jilin Province T +20 2 620 06 71 · F +20 2 620 06 74
T +359 618 64158 · F +359 618 64960 T +86 431 8120 3792 r.metwally@tedata.net.eg
bavaria2002@gorna.net F +86 431 8120 3792 Daunert Máquinas-Herramientas, S. A.
ES 
www.bavaria2002.hit.bg feibomuju@sina.cn · www.fibro.com c/. Tirso de Molina s/n Esquina
BR ARCINCO Industrial Ltda. Shenzhen Poleda Investment Co.,Ltd.
 c/. Albert Einstein
Rua Oneda, 935 - Planalto Add: 4/F, SED Technology Tower, Polígono Industrial Almeda
CEP 09895-280 - São Bernardo do Campo No.1 Keji Road, Hi-tech Industrial Park, 08940 Cornellá de Llobregat · Barcelona
- SP Nanshan District, Shenzhen T +34 93 475 1480
T +55-11-3463.8855 T +86 755 2398 5026/2398 5029 F +34 93 377 6464
F +55-11-4390.9155 F +86 755 2398 5596 info@daunert.com · www.daunert.com
arcinco@arcinco.com.br anson@poleda.cn · www.fibro.com FI CLE
www.arcinco.com.br Trollbergintie 10 · 10650 Tammisaari
T +358 2075 19-600
F +358 2075 19-619
info@cle.fi · www.cle.fi
VERTRETUNGEN . REPRESENTATIVES .
REPRÉSENTATIONS . RAPPRESENTANTES .

INTERNATIONAL

FR FIBRO France Sarl IE Bruderer UK Ltd. LT Cle Baltic Oû


26, avenue de l’Europe Unit H, Cradock Road Pramones gatve 94-7
67300 Schiltigheim Luton · Bedfordshire LU4 0JF 11115 Vilnius, Lithuania
T +33 3 90 20 40 40 T +44 1582 563 400 T +370 663 56309 · F +370 520 40914
F +33 3 88 81 08 29 F +44 1582 493 993 info@clebaltic.com · www.clebaltic.com
info@fibro.fr · www.fibro.com mail@bruderer.co.uk LV Cle Baltic Oû
GB Bruderer UK Ltd. www.bruderer-presses.com Starta iela 6b · 1026 Riga, Latvia
Unit H, Cradock Road IL A. J. Englander 1980 Ltd. T +371 671 39991· F +371 671 39992
Luton · Bedfordshire LU4 0JF 13 Harechev Street · Tel Aviv 67771 info@clebaltic.com · www.clebaltic.com
T +44 1582 563 400 T +972 3 537 36 36 MA Chiba Industrie
F +44 1582 493 993 F +972 3 537 33 25 Lot 59 Zone Industrielle · Mohammedia
mail@bruderer.co.uk info@englander.co.il · www.englander.co.il T +212 523 31 40 16/17/19
www.bruderer-presses.com IN FIBRO INDIA F +212 523 30 39 85
GR Konstantinos Koutseris & Co. - MEK PRECISION PRODUCTS PVT. LTD. h.hind@chibaindustrie.com
Pyloy 100 · 10441 Athen Plot No: A-55, Phase II, Chakan MIDC MX FIBRO Inc.
T +30 210 5220557 Taluka Khed, Pune - 410 501 139 Harrison Ave. · Rockford, IL 61104
F +30 210 5221208 T +91-2135 67 09 03 P. O. B. 5924 · Rockford, IL 61125
info@mek.com.gr · www.mek.com.gr M +91-98810 00273 T +1 815 229 1300
HK FIBRO (Shanghai) info@fibro-india.com · www.fibro.com F +1 815 229 1303
Precision Products Co., Ltd. IR Eximrad Co. info@fibroinc.com · www.fibro.com
1st Floor, Building 3, No. 253, Ai Du Road 268 Dr. Mofatah Ave. · Tehran 15848 MY FIBRO Asia Pte. Ltd.
Pilot Free Trade Zone, Shanghai 200131 T +98 21 8882 12 3 9, Changi South Street 3, #07-04
T +86 21 6083 1596 F +98 21 8830 9778 Singapore 486361
F +86 21 6083 1599 eximrad@yahoo.com T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro.cn · www.fibro.com IT Millutensil S.R.L. info@fibro-asia.com · www.fibro.com
HR WML Robert Bednjanec Corso Buenos Aires, 92 · 20124 Milano NL Jeveka B.V.
Vlaska 76 · 10000 Zagreb T +39 02 2940 4390 Platinaweg 4 · 1362 JL Almere Poort
T +385 984 16005 F +39 02 204 6677 T +31 36 303 2000
robert.bednjanec@net.hr info@millutensil.com info@jeveka.com · www.jeveka.com
HU Rath & Co. Ges. m.b.H. www.millutensil.com NZ APS Tooling Ltd.
Teiritzstraße 3 · AT-2100 Korneuburg KR FIBRO Korea Co. Ltd. 17A Spring Street
T +43 2 262 608 0 203-603, Bucheon Technopark Onehunga, Auckland, 1061
F +43 2 262 608 60 Ssangyong 3 · 397, Seokcheon-ro, Ojeong- T +64 9 579 2208 · F +64 9 579 2207
office@rath-co.at · www.rath-co.at gu, Bucheon-si, Gyeonggi-do info@apstools.co.nz
ID FIBRO Asia Pte. Ltd. T +82 32 624 0630 PE Ing. E. Brammertz S.c.r.l.
9, Changi South Street 3, #07-04 F +82 32 624 0631 Av. José Pardo 182 · OF. 905
Singapore 486361 fibro_korea@fibro.kr · www.fibro.com Apartado 0173 · Miraflores, Lima 18
T +65 65 43 99 63 · F +65 65 43 99 62 LI FIBRO GmbH · 74855 Hassmersheim T +51 1 445 81 78 · F +51 1 445 19 31
info@fibro-asia.com · www.fibro.com Angebote: ac5.normalien@fibro.de braming@terra.com.pe
T +49 6266 73-439 PL Doradca Techniczny Marcin Piętka
F +49 6266 9205 670 Roczyny, ul. Bielska 8 · 34-120 Andrychow
Bestellungen: vc5.normalien@fibro.de T +48 33 813 72 13
T +49 6266 73-468 M +48 605 987 284
F +49 6266 9205 671 m.pietka@fibro.de · www.fibro.com
REPRESENTACIONES . PRZEDSTAWICIELSTWA
. ZASTOUPENÍ . MÜMESSILLER . 代表处

INTERNATIONAL

Doradca Techniczny Piotr Kaszuba SE Lideco AB US FIBRO Inc.


ul. Chopina 12/1 · 56-400 Oleśnica Verkstadsvägen 4 · 51463 Dalstorp 139 Harrison Ave. · Rockford, IL 61104
T +48 71 398 53 08 T +46 321 53 03 50 · F +46 321 603 77 P. O. B. 5924 · Rockford, IL 61125
F +48 71 398 53 08 info@lideco.se · www.lideco.se T +1 (815) 229-1300
M +48 609 987 285 SG FIBRO Asia Pte. Ltd. F +1 (815) 229-1303
p.kaszuba@fibro.de · www.fibro.com 9, Changi South Street 3, #07-04 info@fibroinc.com · www.fibro.com
PT Ferrometal Lda. Singapore 486361 ZA Herrmann & Herrmann Pty. Ltd.
Estrada Manuel Correia Lopes T +65 65 43 99 63 · F +65 65 43 99 62 9, Mpande Street · Sebenza
Parque Industrial Progresso, Armazém 1 info@fibro-asia.com · www.fibro.com Edenvale 1609
Polima SI Oro-Tech trgovina d.o.o. T +27 11 828 01 00
2785-001 S. Domingos de Rana Ulica borcev 1/b · SI-2000 Maribor F +27 11 828 60 21
T +351 214 447 160 T +386 2 426 08 43 hermstools@mweb.co.za
F +351 214 447 169 F +386 2 426 08 44 www.hermstools.com
ferrometal@ferrometal.pt oro-tech.trgovina@siol.net
RO Reprezentant Vânzari SK Technicky konzultant
Daniel Andrei Sibisan Vladimir Tanecká
Str. Zizinului nr. 8, ap. 21 CSA 89/8 · 96223 Ocova
Brasov, 500414 M +421 905 32 94 56
T +40 744 44 05 83 v.tanecka@fibro.de · www.fibro.com
F +40 368 78 00 08 TH FIBRO Asia Pte. Ltd.
d.sibisan@fibro.de · www.fibro.com 9, Changi South Street 3, #07-04
RS Andrija Tesic, Dipl. Ing. Singapore 486361
Partisanska 12/a-II · 11090 Beograd T +65 65 43 99 63
T +381 11 2338 362 F +65 65 43 99 62
F +381 11 2338 362 info@fibro-asia.com · www.fibro.com
atesic@verat.net TR Ender Kesici ve Teknik Takımlar
RU CL Engineering & Co. Ltd. Sanayi Ticaret A.S.
ul. Sofyiskaya 66 · 192289 S. Petersburg Tersane Caddesi No. 105
T +7 812 575 1592 34420 Karaköy/Istanbul
F +7 812 324 7388 T +90 212 253 2600
info@cleru.ru · www.cleru.ru F +90 212 254 5791
RU OOO VTF Instrumsnab info@enderltd.com · www.enderltd.com
ul. Topolinaya 9A · 445047 Togliatti TW SunNan Enterprises Co. Ltd.
T +7 8482681424 · F +7 8482681452 2F, No. 7, Alley 6, Lane 235
office@instrumsnab.ru Pao-Chiao Road
www.instrumsnab.ru Hsin-Tien City · Taipei
SA Abdul Rahman I. Fallatah Br. Est. T +886 22917 6454
Old Makkah Road - Kilo 3 F +886 22911 0398
Dar Al Oloum Street sun-ss@umail.hinet.net
P. O. Box 31403 · Jeddah 21497
T +966 12 681 13 91
F +966 12 645 85 39
fibro.sa@gmail.com · www.al-rasha.com
Alphabetical content
24°-cone-threaded joint F382, F384 Ball lock punch, punch larger than shaft, rectangle with ​
Accessories for punches E185 radiussed corners, with ejector pin, light duty E74
Accessories for Retainers, triangular, for Ball-Lock ​ Ball lock punch, punch larger than shaft, rectangular, ​
Punches E178 heavy duty E92
Accessories for retainers, triangular, for punches Ball lock punch, punch larger than shaft, rectangular, ​
ISO 8020 E184 light duty E66
ACCU-LOCK Fixture device for ball-lock punches, Ball lock punch, punch larger than shaft, rectangular, ​
heavy ​duty E180 with ejector pin, heavy duty E98
ACCU-LOCK Fixture device for ball-lock punches, Ball lock punch, punch larger than shaft, rectangular, ​
light ​duty E179 with ejector pin, light duty E72
Adjusting washer D256, F83, L11 Ball lock punch, punch larger than shaft, round,
Adjusting washer, CNOMO D258, D260 heavy ​duty E90
Air pin, according to VW standard D264 Ball lock punch, punch larger than shaft, round,
light ​duty E64
Air springs to VW standard F355
Ball lock punch, punch larger than shaft, round, with ​
Aligning- and tryout press unit A59 ejector pin, heavy duty E96
Aluminium plate ~ISO 6753-1 A39, B7 Ball lock punch, punch larger than shaft, round, with ​
Anaerobic metal adhesives for securing of screws and ​ ejector pin, light duty E70
bearing bushes H10 Ball lock punch, punch larger than shaft, slot, heavy duty E93
D228, D230- Ball lock punch, punch larger than shaft, slot, light duty E67
Angled guide gib, Bronze with solid lubricant D235
Ball lock punch, punch larger than shaft, slot, with ​
Angled guide gib, Bronze with solid lubricant, CNOMO D229 ejector pin, heavy duty E99
E125, E127, Ball lock punch, punch larger than shaft, slot, with ​
E129, E131, ejector pin, light duty E73
E133, E137,
E139, E141, Ball lock punch, punch larger than shaft, square,
Anti-rotation elements E143, E145 heavy ​duty E91
Assembling cone F405 Ball lock punch, punch larger than shaft, square,
light ​duty E65
Assembly Arrangenment of Gas Springs in Servial ​
Connection Compression Fitting F381 Ball lock punch, punch larger than shaft, square, with ​
ejector pin, heavy duty E97
Attachment point screwable profilift delta C29
Ball lock punch, punch larger than shaft, square, with ​
Attachment point screwable profilift gamma C26 ejector pin, light duty E71
Attachment point screwable profilift gamma ring nut C27 Ball lock punch, stepped, rectangle with radiussed ​
Attachment point weldable profilift eta C39 corners, heavy duty E82
Ball bearing guide, complete L29 Ball lock punch, stepped, rectangle with radiussed ​
Ball bearing guides - Loading Diagram D290 corners, light duty E56
Ball bearing guides - Tables of dynamic load indexes D291 Ball lock punch, stepped, rectangle with radiussed ​
Ball bearing insert with collar J10 corners, with ejector pin, heavy duty E88
Ball bearing insert without collar J10 Ball lock punch, stepped, rectangle with radiussed ​
corners, with ejector pin, light duty E62
Ball bearing rail J11
Ball lock punch, stepped, rectangular, heavy duty E80
Ball cage with assembly aid, Aluminium D105
Ball lock punch, stepped, rectangular, light duty E54
Ball cage with assembly aid, Brass D104
Ball lock punch, stepped, rectangular, with ejector pin, ​
Ball cage with circlip and fastening ring groove, ​ heavy duty E86
Aluminium D107
Ball lock punch, stepped, rectangular, with ejector pin, ​
Ball cage with circlip and fastening ring groove, Brass D106 light duty E60
Ball cage with circlip groove, Aluminium D103 Ball lock punch, stepped, round, heavy duty E78
Ball cage with circlip groove, Brass D102 Ball lock punch, stepped, round, light duty E52
Ball cage, plastic, for highest stroking speed D71 Ball lock punch, stepped, round, with ejector pin,
Ball cage, small dimension D26 heavy ​duty E84
Ball guide unit to Mercedes-Benz Standard D67 Ball lock punch, stepped, round, with ejector pin,
Ball lock pilot pin, with parabolic tip, heavy duty E102 light ​duty E58
Ball lock pilot pin, with parabolic tip, light duty E76 Ball lock punch, stepped, slot, heavy duty E81
Ball lock pilot pin, with tapered tip, heavy duty E101 Ball lock punch, stepped, slot, light duty E55
Ball lock pilot pin, with tapered tip, light duty E75 Ball lock punch, stepped, slot, with ejector pin,
Ball lock punch, blank, heavy duty E77 heavy ​duty E87
Ball lock punch, blank, light duty E51 Ball lock punch, stepped, slot, with ejector pin, light duty E61
Ball lock punch, blank, with ejector pin, heavy duty E83 Ball lock punch, stepped, square, heavy duty E79
Ball lock punch, blank, with ejector pin, light duty E57 Ball lock punch, stepped, square, light duty E53
Ball lock punch, punch larger than shaft, blank, heavy ​ Ball lock punch, stepped, square, with ejector pin,
duty E89 heavy ​duty E85
Ball lock punch, punch larger than shaft, blank, light duty E63 Ball lock punch, stepped, square, with ejector pin,
Ball lock punch, punch larger than shaft, blank, with ​ light ​duty E59
ejector pin, heavy duty E95 Blanking and forming with FIBROFLEX®-Elastomers G27-G33
Ball lock punch, punch larger than shaft, blank, with ​ Bolster insert plate A58
ejector pin, light duty E69 Bolt guide L42
Ball lock punch, punch larger than shaft, rectangle with ​ Bolt-on die set shank, ~DIN ISO 10242-2 C11
radiussed corners, heavy duty E94 Bush for die lifting bolt C49
Ball lock punch, punch larger than shaft, rectangle with ​ Cable - straight D285, D289
radiussed corners, light duty E68 Cable, 90° connector D285, D289
Ball lock punch, punch larger than shaft, rectangle with ​ Cage retainer D269-D271
radiussed corners, with ejector pin, heavy duty E100
Cam slide units KBV 1 K6
Centering unit D255, L10

10 subject to alterations
Alphabetical content
Centering unit with adjusting washer D254 Die set DIN 9814 Type D/DG A11
Centring pin D261 Die set DIN 9816 Shape D A12
Centring pin to Mercedes-Benz standard D262 Die set DIN 9819 Shape C/CG A16
Centring sleeve L13 Die set DIN 9822 Shape C A19
Centring unit, CNOMO D257, D259 Die set ECO-LINE A36-A37
Centring unit, flat L10 Die set press unit A40-A41
Circlip DIN 471 D113 Die set press units - Accessories A42
Clamp, forked shape, DIN 6315-B C52 Die set shank with collar C11
Clamp, goose neck shape, DIN 6316 C55 Die set shank, straight C10
Clamp, goose neck shape, with setscrew C55 Die set to customers’ specifications, Aluminium A32-A35
Clamp, straight, DIN 6314 C54 Die set to customers’ specifications, Steel A32-A35
Clamp, straight, with setscrew C54 Disc spring DIN 2093 F62
Clamping claw, goose-neck shape C52 Double vortex ring screw C35
Clamping claw, infinitely variable C53 Double vortex ring screw Mega DSS C37
Clamping flange with retaining ring, ~AFNOR D53 Double vortex ring screw with centring C36
Clamping tool set C68-C69 Double vortice hook C31
Cleaner H11 Double vortice ring C32
Compact gas spring F273-F291 Double vortice ring with central device C33
Compact Nitrogen Booster F400-F401 Double vortice ring with internal thread C34, C38
Comparative graphs E15 Dowel pin according to DIN EN ISO 8734 E203
Composite plates F357 Dowel pin similar to DIN EN ISO 8734 E202
Compression Fitting – Compound Threaded Joints F379-F380 Dowel pin with internal extracting thread, according to ​
Compression Pad F108 DIN EN ISO 8735 E197
Concertina shroud for gas springs F366-F367 Dowel pin with internal extracting thread, similar to
Concertina shroud with spacer bush D265 DIN EN ISO 8735 E196
Concertina shroud with spacer tube D267 Drill bush with collar, DIN 172, Shape A E204
Connecting hose with 24° cone F383 Drill bush without collar, DIN 179, Shape A E205
Connector system 24° conus micro F385-F389 Dynamic stripping element (DAE) E166
Connector system micro F388 Dynamometer for gas springs F402-F403
F391-F392, Ejector pin, hardened, DIN ISO 6751 L44-L45
Control fitting F394 Ejector pin, hardened, round stepped, DIN ISO 8694 L48
Control fitting for gas springs F391 Ejector pin, hardened, similar to DIN 1530 Shape D L50-L51
Controllable gas springs F354 Ejector pin, nitrided, DIN ISO 6751 L46-L47
Conveyor belt, electrically controlled J22-J25 Ejector pin, nitrided, round stepped, DIN ISO 8694 L49
Counter view, mechanical J16 Ejector pin, nitrided, similar to DIN 1530 Shape D L52
Coupling spigot A42 Ejector rod L12
Coupling spigot with flange C12 Ejector sleeve, hardened, DIN ISO 8405 L56
Coupling spigot with thread C12 Ejector sleeve, nitrided, DIN ISO 8405 L57
Cyanoacrylate adhesive H12 Elastomer Stripper E190
Cylinder pressure regulator F399 Electro-mechanical transporter -
Damper for lifting units to Mercedes-Benz F150 horizontal centre gear position, two slides, with profile ​
and support J38
Damper stopper F96
Electro-mechanical transporter -
Damper, heavy-duty F94 horizontal gear position J35
Damper, light-duty F92-F93 Electro-mechanical transporter -
Damping unit SD F97 horizontal gear position, two slides, with profile and ​
Date stamp complete (short version), embossed lettering L59 support J37
Date stamp complete, embossed lettering L58 Electro-mechanical transporter -
Deflection of pillars and bending equation D25 horizontal gear position, with profile and support J36
Delimiting guide for conveyor belt J26 Electro-mechanical transporter -
vertical centre gear position, two slides, with profile and ​
Delimiting guide with loss prevention for conveyor belt J27 support J38
Demountable guide pillar with centre fixing D72, D74 Electro-mechanical transporter -
Demountable guide pillar with centre fixing and ring nut D76 vertical gear position J35
Demountable guide pillar with conical centre fixing D77 Electro-mechanical transporter -
Demountable guide pillar, conical, with ball cage ​ vertical gear position, two slides, with profile and ​
retainer, DIN 9825/ISO 9182-4/AFNOR D42 support J37
Diaphragm pressure switch F395 Electro-mechanical transporter -
Die lifting bolt with safety ring and spring, vertical gear position, with profile and support J36
CNOMO ​Standard C48 Electro-mechanical transporters -
Die lifting bolt with safety ring and spring, Angled mounting with adapter plate J41
to VW ​standard C47 Electro-mechanical transporters -
Die lifting bolt with safety ring, for lifting flange 2133.12. C50 Distance J40
Die lifting bolt with safety ring, VDI 3366 C46 Electro-mechanical transporters -
A17-A18, Fastening element J39
Die set A20-A21 Electro-mechanical transporters -
Die set ~DIN 9816 Shape D A13 Fastening element with height adjustment system J39
Die set ~DIN 9868/ISO 11415 A24-A31 Electro-mechanical transporters -
Quick clamp for guiding system J40
Die set DIN 9812 Shape C/CG A14
Electronic thread moulding J7-J9
Die set DIN 9812 Type D/DG A10
FIBRO Compact Cam (FCC) Tool slides K7
Die set DIN 9814 Shape C/CG A15

subject to alterations 11
Alphabetical content
FIBROELAST® Tubular spring element 70 Shore A F72 Gas spring with male fixing thread, small mounting ​
FIBROELAST®-Hollow round rod G20 height F333
FIBROELAST®-Plate G18 Gas spring with thread F327
FIBROELAST®-Round rod G19 Gas spring with through bore passage F231-F237
FIBROFIX®-SECHS - Application examples H18-H19 Gas spring, small dimension and low force F181-F193
FIBROFIX®-SECHS - Application with the injection gun H17 Gas spring, Standard F195-F211
FIBROFLEX® - Blanking, forming and embossing tools - ​ F293, F295-
Application examples G23-G25 Gas spring, with low build height F301
FIBROFLEX® - Technical data G8-G9 Gas springs - Accessories F359
FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring ​ Gas springs - Application examples F409-F416
system F64 Gas springs - Description F164-F167
FIBROFLEX®-Hollow round rod G15 Gas springs - General overview F23
FIBROFLEX®-Hollow Square rod G13 Gas springs - Mounting Directions F168-F169
FIBROFLEX®-Hollow triangular rod (60°) G17 Gas springs - Synopsis F172-F174
FIBROFLEX®-Plate G10 Gas springs (Spring plungers) F175
FIBROFLEX®-Round rod G14 Gas springs for working temperatures up to 120 ° C F337
FIBROFLEX®-Square rod G11 F170-F171,
FIBROFLEX®-Triangular rod (60°) G16 Gas springs from FIBRO - The Safer Choice L70-L71
FIBROFLEX®-Tubular spring element F87 Gas springs with fastening to Ford standard WDX F325
FIBROFLEX®-Tubular spring element 80 Shore A, to Gauge pin DIN 2269 E206
DIN ISO 10069-1 F66 Gauge pin holder E208
FIBROFLEX®-Tubular spring element 90 Shore A, to Gauge pin with handle E209
DIN ISO 10069-1 F68 Gauge pins - boxed set E209
FIBROFLEX®-Tubular spring element 95 Shore A, to Guide D279
DIN ISO 10069-1 F70 Guide bar with four sliding surfaces, Bronze with solid ​
FIBROFLEX®-U-Profil rod G12 lubricant D219
FIBROLIT®-MK - Technical data H8 Guide bar with one sliding surfaces, Bronze with solid ​
FIBROLIT®-ZWO - Application examples H18-H19 lubricant D220
FIBROZIPP E198 Guide bar with three sliding surfaces, Bronze with solid ​
Filling and control fitting F399 lubricant D217, D221
Filling hose F399 Guide bar with two sliding surfaces, Bronze with solid ​
Fine blanking die set A22 lubricant D218
Flanged guide bush "ECO-LINE", Bronze with solid ​ Guide bar with two sliding surfaces, Bronze with solid ​
lubricant rings, ISO 9448-4 D140-D142 lubricant, CNOMO D216
Flanged guide bush "ECO-LINE", bronzeplated, Guide bar with two sliding surfaces, Bronze with solid ​
ISO 9448-​4 D137-D139 lubricant, VDI 3357 D215
Flanged guide bush for ball bearing, ISO 9448-5 D143-D145 Guide bearing for ball bearing guide D87
Flanged guide bush with ball cage retainer D110-D111 Guide bearing low build height, for ball bearing guide D93
Flanged guide bush, sintered ferrite carbonitrided with ​ Guide bearing with headed guide bush with solid ​lubri-
long-term lubrication, ISO 9448-4 D134-D136 cant D94
Flat ejector pin, hardened, similar to DIN ISO 8693 L54 Guide bearing with screw holes, for ball bearing guide D90
Flat ejector pin, nitrided, similar to DIN ISO 8693 L55 Guide bearing with screw holes, sintered guide D89
Flat guide bar with two sliding surfaces, Bronze with ​ Guide bearing with solid lubricant D84
solid lubricant D174 Guide bearing, low build height, sintered guide D92
D171-D173, Guide bearing, sintered guide D86
Flat guide bar, Bronze with solid lubricant D175-D176 Guide bracket, Bronze with solid lubricant, VDI 3387 D223
Flat mushroom head screw with hexagon socket C65 Guide bracket, Steel with solid lubricant, VDI 3387 D222
Flex cam K3 Guide bush "ECO-LINE", Bronze with solid lubrication ​
Fluid Metal H12 rings, ISO 9448-2 D98
Foil shim B20 Guide bush "ECO-LINE", bronzeplated, ISO 9448-2 D97
Forming / Demoulding L41 Guide bush for ball bearing, AFNOR D100
Gas spring (Spring plunger) MOULD LINE, with hexagon ​ Guide bush for ball bearing, for highest stroking speed D70
socket L72-L73 Guide bush for ball bearing, ISO 9448-3 D70, D99
Gas spring (Spring plunger), to WDX F179 Guide bush for ball bearing, small dimension D26
Gas spring (Spring plunger), with hexagon socket, Guide bush for ball bearing, with stroke limitation D101
VDI 3004 F176-F178 Guide bush for punch DIN 9845, Shape C E152
Gas spring connection systems F368 Guide bush for punch ISO 8978 E153
Gas spring CX, Compact Xtreme F266-F271 Guide bush for spring ram 2478.20. .1 F162
F315, F317- Guide bush with collar, bronze coated, ~AFNOR D155
Gas spring DS F323 D162-D165,
Gas spring HEAVY DUTY F213-F229 Guide bush with collar, Bronze with solid lubricant L30-L33
Gas spring MOULD LINE L63, L74-L81 Guide bush with collar, Bronze with solid lubricant, ​
Gas spring MOULD LINE - Description L64-L66 CNOMO D169
Gas spring MOULD LINE - Installation instructions L67-L68 Guide bush with collar, Bronze with solid lubricant,
Gas spring POWERLINE F239-F263 DIN 9834/ISO 9448 D166
Gas spring SPEED CONTROL, cushioned F303-F313 Guide bush with collar, Bronze with solid lubricant, ​
Gas spring with external thread F328-F332 NAAMS D167-D168
Gas spring with hexagonal flange F336 Guide bush with collar, Bronze, CNOMO D170
Gas spring with male fixing thread, POWERLINE F334-F335 Guide bush with collar, for ball bearing, ~AFNOR D154
Guide bush, Bronze L36-L37

12 subject to alterations
Alphabetical content
D160-D161, Hexagon socket head cap screw, DIN EN ISO 4762 - ​
Guide bush, Bronze with solid lubricant L34-L35 Strength class 12.9 C61
Guide Bush, headed L27 Hexagon socket head cap screw, DIN EN ISO 4762 - ​
Guide bush, sintered ferrite carbonitrided with long-term ​ Strength class 8.8 C60
lubrication, ISO 9448-2 D96 Hexagon socket head cap screw, with low profile head ​
Guide elements - Mounting guidelines, Dimension tables D292-D298 and key guide, DIN 6912 - Strength class 8.8 C62
Guide elements - Pairing classification D22-D23 Hexagon socket head cap screw, with low profile head, ​
Guide elements - Selection matrix D24 DIN 7984 - Strength class 8.8 C63
Guide elements for mould making L9 High performance compression spring DIN ISO 10243 F30-F59
Guide pillar L14-L15 High performance compression spring, 3XLF, Colour ​
"White" F60
Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/​
~ISO 9182-2 D38 High performance compression spring, XSF, Colour ​
"Violet" F28-F29
Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2 D36
High performance compression springs - Cyclic stress ​
Guide pillar (Angle pin) L25 maxima/minima as applicable to extended/limited life F27
Guide pillar DIN 9825/ISO 9182-2 D27 High performance compression springs - Description F26
Guide pillar endwise bolt-on type with ball cage, High-Precision special parts to customer´s drawings E192-E193
~DIN 9825/~ISO 9182-2 D34
Hinge for spacer F113
Guide pillar endwise bolt-on type,
~DIN 9825/~ISO 9182-​2 D32 Hoisting snap link, omnidirectional C28
Guide pillar for large tools, DIN 9833/ISO 9182-3 D47 Holding sleeve for lifter units to BMW standard F154
Guide pillar for lifting unit to Mercedes-Benz F148 Hose press, pneumatic F407
Guide pillar with 5° pilot taper, to VW-Standard D48 Hose shears F407
Guide pillar with ball cage retainer D28 Inductive proximity switch D284, D288
Guide pillar with collar D69 Injection gun for FIBROFIX®-SECHS H7
Guide pillar with collar "ECO-LINE" D68 Insert sleeve with thrust pin VDI 3374 Shape A E25
Guide pillar with collar and ball cage retainer D64 Insert sleeve with thrust pin VDI 3374 Shape B E26
Guide pillar with collar, screw clamp retention, Insertion tool F138
DIN 9825/​~ISO 9182-5 D62 Installation frame for counter view J17
Guide pillar with collar, to WDX D60 Instruction for hose assembly in the Minimess system F369
Guide pillar with flange L24 F339-F342,
Guide pillar with groove D59 LCF Gas Spring, damped F344-F353
Guide pillar with groove, to CNOMO D58 Leak Detector Spray FIBROLIT®-LSP H11
Guide pillar with groove, to VW D50 Lifter pin for press tool strips D273
Guide pillar with internal thread on both sides, Lifter rail for lifter units to BMW standard F154
~DIN 9825/~ISO 9182-2 D29 Lifter stud C17
Guide pillar with internal thread on bottom, ~DIN 9825/​ Lifter stud VDI 3366 C15
~ISO 9182-2 D30 Lifter stud with cable securing device C16
Guide pillar with internal thread on top, ~DIN 9825/ Lifter stud with cable securing device, with welded disc C15
~ISO 9182-2 D31 Lifter unit with installation block to BMW standard F153
Guide pillar with pilot tapper and groove, to Mercedes-​ Lifter unit with pillar guidance F158-F159
Benz Standard D56 Lifter, round with pilot pin hole to BMW standard F152
Guide pillar with pilot tapper, VDI 3356 D49 Lifting eye bolt, high tensile C18, C25
Guide pillar with retaining ring groove, ~AFNOR D52 Lifting eye bolt, rotatable C19
Guide pillar with snap ring groove, to Mercedes-Benz ​ Lifting flange with bolt with safety ring C42-C43
Standard D54
Lifting flange with bolt with safety ring, to AUDI C41
Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR D40
Lifting flange with bolt with safety ring, to BMW C40
Guide pillar, shouldered L16-L19
Lifting flange with bolt with safety ring, with feather key, ​
Guide pin F78 to BMW C45
Guide sleeve L26 Lifting flange with bolt with safety ring, with feather key, ​
Guide to Mercedes-Benz Standard - hardened D281 to CNOMO Standard C44
Guide to Mercedes-Benz Standard - unhardened D280 Lifting unit (not damped/damped) to Mercedes-Benz F147
Guide unit with center fixing MILLION GUIDE D82 Liner bush for dowel pin, for bonding E200
Guide unit with collar MILLION GUIDE D80 Liner bush for dowel pin, for push fit E201
Guide with part position control and spring D282 Locating bolt F76
Guide with part position control, VDI D283 Locating bolt, threaded F76
Headed guide bush "ECO-LINE", Bronze with solid ​ Locating guide bush, headed L28
lubricant rings, ISO 9448-6 D126-D128 Locating guide pillar, shouldered L20-L23
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6D123-D125 Locating plate for guide pillar, to VW D51
Headed guide bush for ball bearing, ~AFNOR D150, D152 Long-term lubrication for sintered metal plain bearings - ​
Headed guide bush for ball bearing, ISO 9448-7 D129-D133 Oil FIBROLIT®-OEL-LD H15
Headed guide bush with ball cage retainer D108-D109 Long-term lubrication for sintered metal plain bearings - ​
Headed guide bush, bronze coated, ISO 9448-6 D115-D117 Grease FIBROLIT®-FETT-LD H15
Headed guide bush, sintered ferrite carbonitrided with ​ Manifoldsystems F356
long-term lubrication, ~AFNOR D146-D148 Marking out blue FIBROLIT®-ARF H13
Headed guide bush, sintered ferrite carbonitrided with ​ Matrix with collar for dynamic stripper (DAE), blank E170
long-term lubrication, ISO 9448-6 D118-D122 Matrix with collar for dynamic stripper (DAE), round E172
Helical spring for ball cage retention D268 Matrix with collar, conical E159
Hexagon Nut DIN 6330 B C57 Matrix with collar, cylindrical E157
Hexagon nut with collar, DIN 6331 C58 Matrix with collar, DIN 9845 Shape B E155
Hexagon socket countersunk head cap screw, ISO 10642 Matrix with shoulder, blank, ISO 8977 E135
- ​Strength class 8.8 C64

subject to alterations 13
Alphabetical content
Matrix with shoulder, rectangle with radiussed corners, ​ Punch DIN 9861 Shape C E21
ISO 8977 E144 Punch DIN 9861 Shape CA E20
Matrix with shoulder, rectangular, ISO 8977 E140 Punch DIN 9861 Shape D / ISO 6752 E19
Matrix with shoulder, round, ISO 8977 E136 Punch DIN 9861 Shape DA E18
Matrix with shoulder, slot, ISO 8977 E142 Punch similar DIN 9844, Shape A E45
Matrix with shoulder, square, ISO 8977 E138 Punch similar DIN 9844, Shape B E46
Matrix without collar for dynamic stripper (DAE), blank E169 Punch similar DIN 9861, Shape C E48
Matrix without collar for dynamic stripper (DAE), round E171 Punch similar DIN 9861, Shape D E47
Matrix without collar, conical E158 Punch similar to DIN 9861 Shape C E23
Matrix without collar, cylindrical E156 Punch similar to DIN 9861 Shape CA E22
Matrix without collar, DIN 9845 Shape A E154 Punch similar to VDI 3374 E39
Matrix without shoulder, blank, Automotive Standard E146 Punch VDI 3374 E24
Matrix without shoulder, blank, ISO 8977 E123 Punch with ejector pin E40
Matrix without shoulder, rectangle with radiused ​ Punch with ejector pin, stepped, long point E42
corners, Automotive Standard E151 Punch with ejector pin, stepped, short point E41
Matrix without shoulder, rectangle with radiussed ​ Punch with head, square / rectangular, Shape B E195
corners, ISO 8977 E132
Punch with tapered head 30°, Shape C E28
Matrix without shoulder, rectangular, Automotive ​
Standard E149 Punch with tapered head 30°, Shape D E27
Matrix without shoulder, rectangular, ISO 8977 E128 Punch with tapered head, blank E32
Matrix without shoulder, round, Automotive Standard E147 Punch with tapered head, blank, with ejector pin E34
Matrix without shoulder, round, ISO 8977 E124 Punch with tapered head, Shape D E30
Matrix without shoulder, slot, Automotive Standard E150 Punch with tapered head, stepped, round E33
Matrix without shoulder, slot, ISO 8977 E130 Punch with tapered head, stepped, round,
with ejector ​pin E35
Matrix without shoulder, square, Automotive Standard E148
Punch without head, square / rectangular, Shape A E194
Matrix without shoulder, square, ISO 8977 E126
Punch, blank, ISO 8020 E105
Metal adhesive FIBROLIT®-MK H9
Punch, blank, with ejector pin, ISO 8020 E111
Micro control fitting F390
Punch, stepped, rectangle with radiused corners,
Minimess - Compound Threaded Joints F375-F378 ISO 8020 E110
Minimess – Compound Threaded Joints F374 Punch, stepped, rectangle with radiussed corners,
Mounting arrangement for gas springs in the Minimess ​ with ​ejector pin, ISO 8020 E116
system F369-F373 Punch, stepped, rectangular, ISO 8020 E108
Multiple control fitting F393 Punch, stepped, rectangular, with ejector pin, ISO 8020 E114
Notes on guide elements A7, D21 Punch, stepped, round, ISO 8020 E106
Oil H14 Punch, stepped, round, with ejector pin, ISO 8020 E112
Oilless guide elements D157-D158 Punch, stepped, slot, ISO 8020 E109
Oilless guide elements - Mounting examples D250-D253 Punch, stepped, slot, with ejector pin, ISO 8020 E115
O-ring, Viton L61 Punch, stepped, square, ISO 8020 E107
Overrun Cam, Bronze with solid lubricant, VDI 3357 D227 Punch, stepped, square, with ejector pin, ISO 8020 E113
Overrun Cam, Steel hardened and gas nitrided, VDI 3357 D226 Punches - Mounting guidelines E36
Overrun Cam, Steel hardened, VDI 3357 D225 Punching and embossing unit with matrix for punched ​
Pallet carrier plate A58 holes and self tapping screws E210
Penetration lubricant spray FIBROLIT®-RL H13 Quill holder for core tempering L60
Pillar wiper D272 Rectangular guide, Steel with Rollers L39
Pilot pin with parabolic tip, ISO 8020 E118 Rectangular Guide, Steel with solid lubricant L38
Pilot pin with tapered tip, ISO 8020 E117 Release agent H14
Pilot unit to Mercedes-Benz Standard E119 Release agent FIBROLIT®-TW H14
Piloted counterbore for tapered-head punch E31 Representatives 8-9
Pipe plug (for compresssion spring adjustement) F107 Retaining bolt F86
Pneumatic conveyor J31 Retaining bush for guide pillar conical 2020.64. D78
Position monitor for boards D287 Retaining bush for guide pillar conical 2021.50.,
Precision components - Description of materials E16-E17 DIN 9825/ISO 9182-4 D45
Precision feeler gauge B20 Retaining bush for guide pillar conical 2021.50.,~ AFNOR D46
Precision flat and square bar steel with machining ​ Retaining disc with countersunk head cap screw,
allowance, DIN 59350 B9-B17, B19 DIN 9825/ISO 9182-4 D44
Precision flat and square bar steel, ~DIN 59350 B8 Retaining disc with screw D66
Precision flat and square bar steel, DIN 59350 B18 Retaining disc with socket cap screw, ~ AFNOR D44
Press tool lubricant FIBROLIT® H16 Retaining plate, Bronze with solid lubricant D180
Pressure bolt with base, according to VW D263 Retaining plate, Bronze with solid lubricant, CNOMO D183
Pressure plate E184 Retaining plate, Bronze with solid lubricant, VDI 3357 D177
Pressure plate, shock absorbing F363 Retaining plate, Steel with solid lubricant, NAAMS D181
Pressure reservoir F360-F362 Retaining plate, Steel with solid lubricant, VDI 3357 D179
Prismatic guide, Bronze with solid lubricant D239-D240 Retaining plate, Steel, CNOMO D182
Prismatic guide, Steel D242 Retaining plate, Steel, VDI 3357 D178
Prismatic guide, Steel, NAAMS D237 Retaining washer L11
Prismatic guide, Steel, VDI 3357 D238 Retention bearing D85
Progression lamination die set unit A47-A52 Retention bearing for guide pillars for large tools D95
Punch DIN 9844, Shape A E37 Retention bearing with screw holes D88
Punch DIN 9844, Shape B E38 Retention bearing, low build height D91

14 subject to alterations
Alphabetical content
Ring block with position lock C24 Spacer tube D266, F80
Roller cage with assembly aid, Brass D114 Spacer with spring for die release F112
Roller cage with circlip groove, Brass D112 Special die set to customer's specifications A43-A46
Roller insert with collar J12 Spigot holder A42, C13
Roller insert without collar J12 Spring and spacer unit F104
Roller rail J13 Spring- and spacer unit F100-F101
Roller slide units K5 Spring- and spacer unit, low installation space F102
Rotary safety eyebolt, heavy duty, with ball bearing C21 Spring and spacer unit, with hexagon socket countersunk​
Rotary safety eyebolt, light duty, with ball bearing C20 head cap screw F105
Round wire compression spring F61 Spring mounted roller to VW Standard J14-J15
Screw clamp with screw D274-D275 Spring plunger, increased spring force, VDI 3004,
Screw clamp with screw, CNOMO D276 Colour ​marking: red F120
Screw clamp with screw, GM Standard D275 Spring plunger, low maintenance, increased spring force, ​
VDI 3004, Colour marking: red F121
Screw clamp with screw, NAAMS D275
Spring plunger, low maintenance, medium spring force, ​
Screw for T-slot, DIN 787 C59 VDI 3004, Colour marking: white F119
Screw plug C66 Spring plunger, low maintenance, standard spring force, ​
Screw-in lifter stud VDI 3366 C13 VDI 3004, Colour marking: yellow F117
Screw-in lifter stud with cable securing device C14 Spring plunger, medium spring force, VDI 3004,
Securing flange with screws, CNOMO D276 Colour ​marking: white F118
Selection table multiple layering F95 Spring plunger, standard spring force, VDI 3004,
Sensors for stamping and forming technology J42 Colour ​marking: yellow F116
Service station, mobile, for gas springs F406 Spring plunger, with spring loaded ball, straight version F135
Set screw C57 Spring plunger, with spring loaded ball, straight version, ​
with collar F136-F137
Setting-up bumper, round F109
Spring plunger, with spring loaded ball, with hexagon ​
Setting-up bumper, square F110 socket, increased spring force F125
Shedder insert F108 Spring plunger, with spring loaded ball, with hexagon ​
Shock absorbing washer F85, G21 socket, standard spring force F124
Shoulder screw F106 Spring plunger, with spring loaded ball, with slot, ​
Silicon oil H14 increased spring force F123
Single-sided prismatic guide, Bronze with solid lubricant D244, D248 Spring plunger, with spring loaded ball, with slot, ​
Single-sided prismatic guide, Bronze with solid lubricant, ​ standard spring force F122, F126
CNOMO D246 Spring plunger, with spring loaded pin and seal, with ​
Single-sided prismatic sliding block, Steel D245, D249 hexagon socket, increased spring force F131
Single-sided prismatic sliding block, Steel, CNOMO D247 Spring plunger, with spring loaded pin and seal, with ​
Sleeve for lifting unit to Mercedes-Benz F149 hexagon socket, standard spring force F130
Slide centre guide, Bronze with solid lubricant D224 Spring plunger, with spring loaded pin, straight version, ​
with collar F135
Slide stop F88, F90
Spring plunger, with spring loaded pin, with hexagon ​
Sliding block, Bronze with solid lubricant D243 socket, increased spring force F132
Sliding block, Bronze with solid lubricant, NAAMS D237 Spring plunger, with spring loaded pin, with hexagon ​
Sliding block, Bronze with solid lubricant, VDI 3357 D238 socket, standard spring force F129
Sliding block, Steel D239-D240 Spring plunger, with spring loaded pin, with slot, ​
Sliding pad, Bronze with oil groove, CNOMO D210 increased spring force F131, F134
D194-D196, Spring plunger, with spring loaded pin, with slot, ​ F127-F128,
Sliding pad, Bronze with solid lubricant D198 standard spring force F133
Sliding pad, Bronze with solid lubricant, AFNOR/ Spring plungers F115
ISO 9183-​2 D204 Spring ram with gas spring F160
Sliding pad, Bronze with solid lubricant, CNOMO D197 Spring ram with gas spring to VW standard F161
Sliding pad, Bronze with solid lubricant, ISO 9183-1 D192 Spring unit for elastomer spring F98
Sliding pad, Bronze with solid lubricant, NAAMS D202 Spring unit for helical spring F99
D186, D211, Stacking washer DIN ISO 10069-2 F77
Sliding pad, Bronze with solid lubricant, VDI 3357 D214 Stand for conveyor belt J28
Sliding pad, small dimension, Bronze with solid lubricant D184 Standard cam slide units K4
Sliding pad, Special cast iron (GG25) with solid lubricant, ​ Standardised special shapes E161-E165
AFNOR/ISO 9183-2 D206
Steel plate ISO 6753-1 A38, B6
Sliding pad, Steel with oil groove, CNOMO D208
Stepped Block DIN 6318 C56
Sliding pad, Steel with sinterlayer, VDI 3357 D190
Stock lifter F142-F143
Sliding pad, Steel with solid lubricant D201
Stock lifter with attachment lug F144
Sliding pad, Steel, CNOMO D200
Stop buffer F89
Sliding pad, Steel, NAAMS D203
Stripper F145
Sliding pad, Steel, VDI 3357 D188, D212
Stripper for blanking dies F114
Slotted nut D156
Stripping unit - Mounting plate E188
Slotted nut DIN 1804 D79
Stripping unit - Pressure plate E187
Snap ring D57
Stripping unit for punches E186
Spacer bush D266
Stripping unit, flanged mounting F141
Spacer for die release F111
Stripping unit, wall and bottom mounting F140
Spacer plate toothed, with adjusting plate D278
Support, adjustable C56
Spacer plug F83
T-Guide bar, Bronze with solid lubricant D236
Spacer sleeve F82
Thinning agent for FIBROLIT®-ZWO H9
Spacer sleeve for lifting units to Mercedes-Benz F151

subject to alterations 15
Alphabetical content
Thinning agent for FIBROLIT®-ZWO - Technical data H8
Threaded die set shank DIN ISO 10242-1 C10
Threaded disc for compression springs F84
Threaded disc for elastomer springs F84
Thrust Pad F364
Thrust pad driver F138
Thrust plate F364-F365
Thrust plate to Renault standard F365
Thrust washer F77, F86
Thrust washer, Bronze with solid lubricant D159
Tooling pallet die set A53-A57
Tooling pallet die set - Accessories A58
Tooling resin FIBROFIX®-SECHS H7
Tooling resin FIBROFIX®-SECHS - Technical data H6
Tooling resin FIBROLIT®-ZWO H7
Tooling resin FIBROLIT®-ZWO - Technical data H6
Toolkit for assembling gas springs F404
Triangle retainer for ball-lock punches, heavy duty E175, E177
Triangle retainer for ball-lock punches, light duty E174, E176
Triangle retainer, for punches ISO 8020 with
anti-​rotation element E183
Triangle retainer, for punches ISO 8020 without
anti-​rotation element E182
Triple vortice ring C30
Trust washer for compression springs F79
Trust washer for elastomer springs F78
Tubular Spring Element, Rubber 70 Shore A F74
Universal lifter unit according to BMW standard F155
Universal lifter unit, according to BMW standard F156
Universal rotary safety eyebolt with eye hook C23
Universal rotary safety eyebolt with oval ring C22
Washer E191, F81-F82
Washer DIN 6340 C58
Wireless Pressure Monitoring - wireless monitoring of ​
gas springs F396-F398
Wooden box E208

16 subject to alterations
Numerical content
201.01. A10 2022.12. D56 2081.34. D121 2131.11. C19
201.03. A11 2022.13. D48 2081.35. D122 2131.20. C20
201.05. A12 2022.15. D49 2081.44. D129 2131.21. C21
201.07. A13 2022.16. D54 2081.45. D130 2131.22. C24
201.11. A14 2022.16.45. D58 2081.46. D131 2131.23. C23
201.13. A15 2022.16.48. D59 2081.47. D132 2131.25. C22
201.145. A41 2022.17. D50 2081.49. D133 2131.30. C25
201.21. A16 2022.19. D47 2081.67. D108 2131.31. C26
201.23. A17 2022.25. D52 2081.68. D109 2131.32. C27
201.26. A18 2022.29. D60 2081.71. D126 2131.33. C28
201.31. A19 2022.40.1. D51 2081.74. D127 2131.34. C29
201.33. A20 2024.94. D80 2081.75. D128 2131.35. C30
201.36. A21 2024.96. D82 2081.81. D115 2131.36. C31
201.39. A22 2025.94. D67 2081.84. D116 2131.37. C32
201.45. A32 2031.01. D85 2081.85. D117 2131.38. C33
201.46. A33 2031.02. D88 2081.91. D123 2131.39. C34
201.47. A34 2031.04. D91 2081.94. D124 2131.42. C37
201.49. A35 2031.31. D86 2081.95. D125 2131.43. C38
201.50. A47-A52 2031.34. D89 2082.70. D166 2131.50. C39
201.65. A32 2031.38. D92 2082.71. D167 2132.10. C46
201.66. A33 2031.41. D87 2085.70. D162 2132.10.03. .1 C49
201.67. A34 2031.42. D90 2085.71. D163 2132.10.55. C47
201.69. A35 2031.44. D93 2085.72. D165 2132.11. C48
201.95. A53-A57 2031.70. D84 2086.70. D164 2133.11. C40
201.96. A58 2032.02. D95 2086.71. D168 2133.11.10. C41
201.97. A58 2032.70. D94 2087.70. L31 2133.12. C42-C43
201.98. A59 2051.32. D96 2087.71. L32 2133.12. .1 C50
2010. A24-A31 2051.72. D98 2087.72. L30 2133.13. C44
2010.55. A36-A37 2051.92. D97 2087.73. L33 2133.15. C45
2010.57. A36-A37 2052.70. D160-D161 2091.31. D134 2134.41. C36
2010.59. A36-A37 2052.71. F162 2091.32. D135 2140.01.01. C68
2011.45. A40 2053.70. D159 2091.34. D136 2140.01.02. C69
2016. K4 206.41. D71 2091.44. D143 2140.02. C57
2016.23. K6 206.49. D100 2091.45. D144 2140.10. C54
2016.25. K7 206.51. D26 2091.46. D145 2140.11. C55
2016.4x. K8 206.54. D26 2091.67. D110 2140.13. C53
2017. K5 206.71. D102 2091.68. D111 2140.14. C53
2018. K3 206.72. D113 2091.71. D140 2140.15. C52
2018.00.60.08.030 D284 206.73. D104 2091.72. D141 2140.16. C54
2018.00.60.23.01.5 D285 206.75. D106 2091.74. D142 2140.17. C52
2018.00.60.23.02.5 D285 206.91. D265 2091.91. D137 2140.18. C55
202.17. D28 206.92. D267 2091.92. D138 2140.19. C56
202.19. D27 206.93. D266 2091.94. D139 2140.20. C56
202.21. D32 206.94. D266 210.31. D146 2140.30. C59
202.22. D29 206.95./2061.95. D272 210.34. D147 2140.32. C57
202.23. D30 2060.61. D103 210.35. D148 2140.33. C58
202.24. D31 2060.63. D105 210.39. D46 2140.34. C58
202.29. D36 2060.65. D107 210.44. D150 2191. J42
202.31. D38 2061.44. D70, D99 210.45. D154 2192.10. C60
202.53. D44 2061.47. D101 210.46. D152 2192.12. C61
202.55. D34 2061.48. D57 210.85. D155 2192.20. C62
202.60 D76 2061.82. D112 2102.70. D169 2192.30. C64
202.61. D69 2061.84. D114 2102.71. D170 2192.40. C63
202.91. D269 2062.44.012. D70 211.11. C10 2192.61. C65
202.92.1. D270 207.45 D274 211.12. C10 2192.90. C66
202.93. D271 207.48. D156 211.13. C11 2195.114. J26
2020.62. D74 2071.45 D274 211.14. C11 2195.115. J26
2020.63. D72 2072.45. D274 212.11. A42, C12 2195.116. J26
2020.64. D77 2072.46 D275 212.15. A42, C12 2195.117. J26
2021.29. D68 2072.46.30. D275 212.16. C13 2195.120./121. J28
2021.39. D45 2072.47 D275 212.16.1. A42 2195.130./131. J28
2021.43. D66 2072.48.45. D276 213.12. C13 2195.140./141. J28
2021.44. D64 2073.45. D276 213.13. C17 2195.150./151. J28
2021.46. D62 2073.46. D53 2130.03. C14 2195.218. J27
2021.50. D40 2073.48. D79 2130.11. C15 2195.219. J27
2021.53. D44 2081.31. D118 2130.12. C15 2195.220. J27
2021.58. D42 2081.32. D119 2130.13. C16 2195.221. J27
2021.64. D78 2081.33. D120 2131.10. C18 2195.301. J22

subject to alterations 17
Numerical content
2195.302. J23 2299.122. J37 241.17.32. F49 2450.20□. F94-F95
2195.401. J24 2299.221. J38 241.17.40. F53 2451.10D. F96
2195.402. J25 2299.222. J38 241.17.50. F57 2451.6. F88
2198.32. J10 2299.510 J39 241.18. D268 2451.6. .2 F89
2198.33. J10 2299.511 J39 241.19. F60 2452.10. F90
2198.34. J12 2299.520 J40 242.01. F62 2452.10. .2 F97
2198.35. J12 2299.530 J41 243.7. E190 246.5. F66
2198.42. J11 2299.540 J40 243.7. .1 E191 246.6. F68, F87
2198.44. J13 2299.541 J40 2431.40. C35 246.7. F70
2198.50.55. J14-J15 230. E194 2431.7. E186 2461.2. F74
2199.03/10/40.1/70 J31 231. E195 244.00.2. D273 2461.4. F72
220. E37 232. E24 244.1. F64 247.6. F108
2201. E105 233. E25 244.10. F82 2470.10. .1 F116
2202. E51 234. E26 244.10.15. F81 2470.10. .2 F120
2203. E77 235.1. E202 244.11. F82 2470.10. .3 F118
2204. E63 2351.1. E203 244.12. F83 2470.10.11 F138
2205. E89 236.001. E198 244.13. F83 2470.12.010.017 F138
2206. E32 236.1. E196 244.14.0. F98 2470.20. .1 F117
221. E38 2361.1. E197 244.15.0. F99 2470.20. .2 F121
2211. E106 237.1. L44-L45 244.16. F104 2470.20. .3 F119
2212. E52 237.8. L46-L47 244.17. F106 2471.01. F122
2213. E78 238.1. L48 244.18. F105 2471.02. F123
2214. E64 238.8. L49 244.20./25./32./40. F100-F101 2471.03. F124
2215. E90 239.1. L50-L51 244.20./25./32./​ 2471.04. F125
2216. E33 239.8. L52 40.3. F102 2471.05. F126
222. E18 2398. J7-J9 244.4. F77 2471.31. F122
2221. E107 240.1./2. E206 244.5. F78 2471.32. F123
2222. E53 240.11. E209 244.6. F78 2471.33. F124
2223. E79 240.22. E209 244.7. F79 2471.34. F125
2224. E65 240.31. E209 244.9. F80 2471.35. F126
2225. E91 240.32. E209 2441.11. D255 2471.6. F108
223. E19 240.45. E208 2441.11.0. D254 2472.01. F127
2231. E108 240.91. E208 2441.11.3. D256 2472.02. F131
2232. E54 240.92. E208 2441.13. D259 2472.03. F129
2233. E80 241.00.1. F107 2441.13.3. D260 2472.04. F132
2234. E66 241.02. F61 2441.13.3.45. D258 2472.05. F133
2235. E92 241.13. F28-F29 2441.13.45. D257 2472.06. F134
224. E20 241.14.10. F30 2441.14. F84 2472.07. F130
2241. E109 241.14.13. F32 2441.14.1. F98 2472.08. F131
2242. E55 241.14.16. F34 2441.15. F84 2472.11. F138
2243. E81 241.14.20. F38 2441.15.1. F99 2472.21. F128
2244. E67 241.14.25. F42 2441.16. F86 2472.22. F128
2245. E93 241.14.32. F46 2441.18. F86 2472.31. F127
225. E21 241.14.40. F50 2441.3. F77 2472.33. F129
2251. E110 241.14.50. F54 2441.5. F76 2472.34. F132
2252. E56 241.14.63. F58 2441.6. F76 2472.35. F133
2253. E82 241.15.10. F30 2442.12. L10 2472.36. F134
2254. E68 241.15.13. F32 2442.12.3. L11 2472.37. F130
2255. E94 241.15.16. F35 2442.12.4. L11 2473.01. F135
2261. E117 241.15.20. F39 2442.13. L10 2473.02. F135
2262. E75 241.15.25. F43 2443.10. D279 2475.01. F136
2263. E101 241.15.32. F47 2443.10.20. D280 2475.02. F136
2271. E118 241.15.40. F51 2443.10.20. .1 D281 2475.03. F137
2272. E76 241.15.50. F55 2443.12. D282 2475.04. F137
2273. E102 241.15.63. F59 2443.13. D283 2477. .1.01 F140
2276. E119 241.16.10. F31 2443.14.00.60.18.04​4 D288 2477. .1.02 F141
2280.01. L58 241.16.13. F33 2443.14.00.60.23.01.​5 D289 2478. F160
2280.02. L59 241.16.16. F36 2443.14.00.60.23.02.​5 D289 2478.10. F142
2281. E27 241.16.20. F40 2443.14.55. D287 2478.20. .1 F161
2282.01. E210 241.16.25. F44 2444.12 / 2444.13 D278 2478.20.15.10 F152
2284.00. E31 241.16.32. F48 2445.10. D261 2478.20.15.20. F153
2284.3. E30 241.16.40. F52 2445.11. D262 2478.20.15.23. F154
2291. E28 241.16.50. F56 2446.10.55. D263 2478.20.15.24. F154
2299.001. J35 241.17.10. F31 2446.11.55. D264 2478.20.15.30. F155
2299.002. J35 241.17.13. F33 2450. F85, G21 2478.20.15.40. F156
2299.011. J36 241.17.16. F37 2450.10A. F92 2478.20.20. F147
2299.012. J36 241.17.20. F41 2450.11B. F93 2478.20.20.1. F148
2299.121. J37 241.17.25. F45 2478.20.20.2. F149

18 subject to alterations
Numerical content
2478.20.20.3 F150 2484.13.03000. F348-F349 256. G16 272. E47
2478.20.20.4 F151 2484.13.05000. F350-F351 257. G17 2721. E113
2478.25.00090. F158 2484.13.07500. F352-F353 260. E154 2722. E59
2478.25.00200. F159 2485.12.00500. F296-F297 2601. E158 2723. E85
2478.30. .1 F143 2485.12.00750. F298-F299 2602. E156 2724. E71
2478.30. .2 F144 2485.12.01500. F300-F301 2605. E146 2725. E97
2478.30. .3 F145 2486.12.00750. F306-F307 2606. E123 273. E48
2479.030. F176 2486.12.01500. F308-F309 2607. E135 2731. E114
2479.031. F177 2486.12.03000. F310-F311 261. E155 2732. E60
2479.032. F178 2486.12.05000. F312-F313 2611. E159 2733. E86
2479.034. F179 2486.22.03000. F318-F319 2612. E157 2734. E72
2480.00.10. F379-F380 2486.22.05000. F320-F321 2615. E147 2735. E98
2480.00.22. F388 2486.22.07500. F322-F323 2616. E124 274. E22
2480.00.23. F374 2487.12.00170. F240-F241 2617. E136 2741. E115
2480.00.24. F375-F378 2487.12.00320. F242-F243 2618. E166 2742. E61
2480.00.25. F383 2487.12.00350. F244-F245 2618.06. E169 2743. E87
2480.00.26. F382, F384 2487.12.00500. F246-F247 2618.07. E170 2744. E73
2480.00.27. F386 2487.12.00750. .1 F248-F249 2618.16. E171 2745. E99
2480.00.27.01. F385 2487.12.01000. .1 F250-F251 2618.17. E172 275. E23
2480.00.28. F387-F389 2487.12.01500. F252-F253 262. E152 2751. E116
2480.00.30. F391 2487.12.02400. F254-F255 2621. E153 2752. E62
2480.00.30.13 F392 2487.12.04200. F256-F257 2625. E148 2753. E88
2480.00.30.14 F392 2487.12.06600. F258-F259 2626. E126 2754. E74
2480.00.31. F391 2487.12.09500. F260-F261 2627. E138 2755. E100
2480.00.31.02 F399 2487.12.20000. F262-F263 263.1. L54 276. E204
2480.00.31.11 F394 2487.82.01000. F335 263.8. L55 277. E205
2480.00.32.07 F399 2488.13.00750. F214-F215 2635. E149 280.02 H7
2480.00.32.21 F399 2488.13.01000. F216-F217 2636. E128 280.05 H7
2480.00.32.71. F400-F401 2488.13.01500. F218-F219 2637. E140 280.08 H7
2480.00.34. F390 2488.13.02400. F220-F221 264.1. L56 280.09 H7
2480.00.35. F402 2488.13.04200. F222-F223 264.8. L57 280.131 H13
2480.00.35.04 F403 2488.13.06600. F224-F225 2645. E150 280.15 H13
2480.00.39.05. F393 2488.13.09500. F226-F227 2646. E130 280.20 H11
2480.00.45. F395 2488.13.20000. F228-F229 2647. E142 280.23 H13
2480.00.50.04 F405 2489. F354 265.1. E200 280.24 H9
2480.00.50.11 F404 2490.14.00420. F274-F275 2650.1. E201 280.27 H14
2480.00.50.20. F406 2490.14.00750. F276-F277 2655. E151 280.34 H15
2480.00.54.03 F407 2490.14.01000. F278-F279 2656. E132 280.35 H15
2480.00.54.10 F407 2490.14.01800. F280-F281 2657. E144 280.36.006 H16
2480.00.70. F360-F362 2490.14.03000. F282-F283 266. E39 280.8001 H14
2480.00.90. F396-F398 2490.14.04700. F284-F285 2664.02. E182 280.8021 H14
2480.004. F364 2490.14.07500. F286-F287 2664.04. E183 280.822405 H14
2480.009. F364 2490.14.11800. F288-F289 2664.05. E174 281.01 H9
2480.015. F363 2490.14.18300. F290-F291 2664.06. E175 281.147 H12
2480.018. F364 2491. F355 2664.07. E176 281.243 H10
2480.019. F365 2494. F357 2664.10. E177 281.270 H10
2480.019.45. F365 2495. F356 2665.01. E184 281.401 H12
2480.080. F366-F367 2496.12.00270. F232-F233 2667.1. E187 281.454 H12
2480.12.01500. F202-F203 2496.12.00490. F234-F235 2667.2. E188 281.648 H10
2480.12.10000. F210-F211 2496.12.01060. F236-F237 2668.2. E179 281.706 H11
2480.13.00250. F196-F197 2497.12.00500. F266-F267 2668.3. E180 2900. A38, B6
2480.13.00500. F198-F199 2497.12.01000. F268-F269 267. E40 2910. A39, B7
2480.13.00750. F200-F201 2497.12.01900. F270-F271 268. E41 2922.1730. B8
2480.13.03000. F204-F205 250. G12 269. E42 2922.2842. B18
2480.13.05000. F206-F207 251. G10 270. E45 2923.0570. B9
2480.13.07500. F208-F209 2511.3. G18 2701. E111 2923.2099. B10
2480.21. F188-F189 252. G11 2702. E57 2923.2162. B11
2480.22. .1 F190-F191 252.7. F110 2703. E83 2923.2312. B12
2480.23. F192-F193 253. G14 2704. E69 2923.2343. B13
2480.32. F328-F329 2531.4. G19 2705. E95 2923.2363. B14
2480.32.00250. F330-F331 2531.7. F109 2706. E34 2923.2379. B15
2480.33. F336 2532.2. F114 271. E46 2923.2436. B16
2480.82.00250. F332-F333 2533.00.01. F113 2711. E112 2923.2767. B17
2482.72. F182-F183 2533.10. F111 2712. E58 2923.2842. B19
2482.73. .1 F184-F185 2533.20. F112 2713. E84 2925. B20
2482.74. .2 F186-F187 254. G15 2714. E70 2960.30. D190
2484.12.01500. F346-F347 2541.4. G20 2715. E96 2960.44.45. D208
2484.13.00750. F344-F345 255. G13 2716. E35 2960.54.45. D210

subject to alterations 19
Numerical content
2960.70. D192 2965.83. D245
2960.71. D186 2966.72. D224
2960.72. D184 2967.10. L42
2960.73. D222 3100.04. L13
2960.74. D204 3100.09. L26
2960.75. D206 3110.11. L25
2960.76. D196 3111.10. L15
2960.79. D202 3111.20. L16-L19
2960.80. D203 3111.21. L20-L23
2960.81. D211 3111.31. L24
2960.85. D194 3120.40. L27
2960.86. D195 3120.42. L28
2960.87. D188 3120.65. L29
2960.88. D212 3120.70. L34-L35
2960.89. D223 3120.71. L36-L37
2960.90. D225 3131.40. L38
2960.91. D226 3131.80. L39
2960.92. D227 3202.12. L14
2960.93. D214 3202.13. L14
2961.70. D175 3300.10. L12
2961.71. D171 3479.030. L72
2961.73. D174 3479.032. L73
2961.74. D177 3487.12.00300. L74-L75
2961.75. D176 3487.12.00500. L76-L77
2961.76. D172 3487.12.00750. L78-L79
2961.77. D173 3487.12.01000. L80-L81
2961.78. D180 3710.00.12.01 J17
2961.79. D178 3710.12.01 J16
2961.79.45. D182 3800.01.01.01. L61
2961.81. D179 3820.10. L60
2961.81.45. D183
2961.82. D181
2962.70. D228
2962.70.45. D229
2962.71. D230
2962.72. D231
2962.73. D232
2962.74. D219
2962.75. D215
2962.75.45. D216
2962.76. D217
2962.77. D218
2962.78. D198
2962.78.45. D197
2962.79. D220
2962.80. D221
2962.81. D233
2962.82. D234
2962.83. D235
2962.84.45. D200
2962.85. D201
2963.70. D239
2963.71. D239
2963.72. D240
2963.73. D240
2963.80. D243
2963.81. D242
2963.82. D237
2963.83. D237
2963.84. D238
2963.85. D238
2964.77. D236
2964.78. D236
2965.80. D248
2965.80.45. D246
2965.81. D244
2965.82. D249
2965.82.45. D247

20 subject to alterations
Experience and expertise
you can rely on
FIBRO Quality Assurance
07/2002
2000.500.008 GB

21
Experience and expertise
you can rely on
FIBRO Quality Assurance

FIBRO is renowned for its quality world-wide. This high quality is achieved
through our dedication and commitment to Quality Assurance.
FIBRO testing starts on the raw material and continues right through
production to the completed product. The test facilities themselves are
also subject to stringent continuous testing. Only by setting itself such
stringent standards can a company support its customers long term in
safety, cost-effectiveness and quality.

Tests during production


Precision shape and contour testing equipment is used directly in
production. This ensures early confirmation of the quality of the product.
The shape testing equipment tests for qualities such as roundness,
concentricity, straightness and rectangularity.
FIBRO state of the art technology provides 3D visualisation of
concentricity, coaxiality and cylindricity.

Materials testing - raw materials to


specification
The FIBRO laboratories carry out microscopic investigation of the raw
materials, including enlargement to 2,500 times natural size.
Spectral analysis determines whether the material is correct in terms of
chemical composition.

Hardening – hardness testing


All the process parameters in the hardening process in our own hardening
shop are recorded and documented.
Hardness testing is used to monitor the results of the hardening process
on every batch.

Final tests
For precision at micro level if certain basic requirements have to be met.
It goes without saying that the temperature of the measuring room at
FIBRO is kept at 20ºC. Here the fine precision FIBRO products are
measured after production before being released to the customer.

FIBRO GmbH · Standard Parts Division


Postfach 1120 · D-74851 Hassmersheim
T +49 6266-73-0* · F +49 6266-73-237
e-mail: info@fibro.de · www.fibro.com
22
A Die Sets
Cast iron, steel and aluminium die set press units
Lamination die set units, tooling pallet die sets

B Precision Ground Plates and Flat Bars

C Lifting and Clamping Devices

D Guide elements

E Ground Precision Components

F Springs

G Elastomer-Bars, -Sheets, -Sections

H FIBRO Chemical Tooling Aids

J Peripheral Equipment

K Cam Units

L Standard Parts for Mould Making


Cast Iron-,
All-Steel- and
Aluminium
Die Sets
A2
Cast Iron-, All-Steel- and Aluminium
Die Sets and Plates
Remarks and Guide Lines
Execution Special Die Sets and Plates to
Contour faces of FIBRO Steel Die Sets are fully machined.
Contour faces of Aluminium Die Sets are sawn, as are those
Customers’ Drawings
Die sets and plates up to size 22003 1100 mm (external
of Aluminium Plates. However, these contour faces can also dims.) will be made to customer’s drawings, with any
be machined on request. To all die set plates, a general special features and highest precision.
thickness tolerance of ± 2 mm applies.

Guide Elements Special Machining Features


Wherever possible, all larger apertures or holes should be
Guide pillars DIN 9825/ISO 9182 (209.19.) and headed done by FIBRO before final machining of die sets, for their
guide bushes DIN 9831/ISO 9448 (2081.) are normal application at the customer’s works must result in die set
equipment on all-steel die sets. distortion and impairment of accuracy.
Detailed information under Guide Elements.

Lifting Aids on Die Sets Enquiry Forms for Special Die Sets
Special pre-printed forms for enquiries and ordering are
Plate sizes with edges a1+b1 ^ 1000 mm, and die sets
available on request. All the customer has to do is the
weighting more than 100 kg, are fitted with threaded holes
filling-in of dimensions and the specifying of guide ele-
for two lifter eyebolts per plate. Eyebolts etc. are supplied
ments or special machining features where applicable.
against special order.

subject to alterations A3
Contents
A7 201.23. A17
Notes on guide elements Die set

201.01. A10 201.26. A18


Die set DIN 9812 Type D/DG Die set

201.03. A11 201.31. A19


Die set DIN 9814 Type D/DG Die set DIN 9822 Shape C

201.05. A12 201.33. A20


Die set DIN 9816 Shape D Die set

201.07. A13 201.36. A21


Die set ~DIN 9816 Shape D Die set

201.11. A14 201.39. A22


Die set DIN 9812 Shape C/CG Fine blanking die set

201.13. A15 2010. A24-31


Die set DIN 9814 Shape C/CG Die set ~DIN 9868/ISO 11415

201.21. A16 201.45. A32


Die set DIN 9819 Shape C/CG Die set to customers’ specifications, ​
Steel

A4 subject to alterations
Contents
201.65. A32 2010.57. A36-37
Die set to customers’ specifications, ​ Die set ECO-LINE
Aluminium

201.46. A33 2010.59. A36-37


Die set to customers’ specifications, ​ Die set ECO-LINE
Steel

201.66. A33 2900. A38


Die set to customers’ specifications, ​ Steel plate ISO 6753-1
Aluminium

201.47. A34 2910. A39


Die set to customers’ specifications, ​ Aluminium plate ~ISO 6753-1
Steel

201.67. A34 2011.45. A40


Die set to customers’ specifications, ​ Die set press unit
Aluminium

201.49. A35 201.145. A41


Die set to customers’ specifications, ​ Die set press unit
Steel

201.69. A35 A42


Die set to customers’ specifications, ​ Die set press units - Accessories
Aluminium

2010.55. A36-37 212.16.1. A42


Die set ECO-LINE Spigot holder

subject to alterations A5
Contents
212.11. A42 201.98. A59
Coupling spigot Aligning- and tryout press unit

212.15. A42
Coupling spigot

A43-46
Special die set to customer's ​specifi-
cations

201.50. A47-52
Progression lamination die set unit

201.95. A53-57
Tooling pallet die set

A58
Tooling pallet die set - Accessories

201.96. A58
Pallet carrier plate

201.97. A58
Bolster insert plate

A6 subject to alterations
Notes on Guide Elements
FIBRO Precision Sliding Guides –
Carbonitrided Sintered Ferrite Bushes
These guides employ bushes made from sintered ferrite of high purity with carbonitrided surface.
Bearing surfaces are fine-ground.
The sintered ferrite has a porosity content of 18-20 % by volume, vacuum filled with special lubricant
FIBROLIT LD. As additional long term lubrication it is recommended to fill up the grove in the bushing
with FIBROLIT LD 280.34, see chapter H. Even under arduous running conditions, this material can be
relied upon for good protection against oil film rupture.
Under no circumstances must molybdenum disulfite be added to the lubricant.
For bearing clearance ranges, see chapter D.

FIBRO Precision Sliding Guides, bronze-coated


consists of a steel body with bronze-coated running surface with helical oil groove and a grease nipple
for lubrication.
The steel body guarantees excellent resistance to breaking, even when subject to high loading
at the edges.

FIBRO High Precision Ball Bearing Guides


Careful manufacture at narrowest tolerances, and exactly the right amount of preloading* result in a
play-free guide element of exceptional performance potential.
Our superfinished running surfaces further enhance the advantages of ball bearing guides.
Toolmakers favour ball bearing buides because of their free movement on the bench.
FIBRO ball bearing guides can be equipped with a choice of brass or aluminium ball cages, which have
proved to be very successful in practice due to their ball density and stability
Ball bearing guides with their point contact of the balls remain somewhat sensitive to shock and sus-
tained radial loads. To some extent, generous dimensioning of pillar diameters helps to compensate
for this inherent disadvantage.
* Average preloading:
4 µm on pillars from 8 to 12 mm diameter
7– 9 µm on pillars from 15 to 16 mm diameter
9–11 µm on pillars from 18 to 42 mm diameter
11–13 µm on pillars from 50 to 80 mm diameter

FIBRO Precision Roller Guides


The profile roller cages are in linear contact with the guide bushing and guide pillar. This feature offers
much greater capacity for radial loads in the individual roller than an identical size of ball bearing.
The caulking of the roller bearing arrangement is implemented with the same FIBRO-specific solution
as that used in ball cages.
The profile rollers are arranged in a spiral formation in an axial direction. This gives each profile roller
its own path. The roller cages are designed with a recess for a circlip conforming to DIN 471.
The much larger contact area with the ball bearing guide permits a significant reduction in preload
values.
The following preload values apply to FIBRO Roller Guides:
For static loads/low velocities, For Dynamic Loads/High Veloci-
pillar diameters ties, pillar diameters
up to Ø 25 = 2,5 µm up to Ø 25 = 1,5 µm
Ø 30/32 = 3,5 µm Ø 30/32 = 2,5 µm Use only pairing class
Ø 40-50 = 3,5 µm Ø 40-50 = 2,5 µm guide pillar red = .30
Ø 63 = 4 µm Ø 63 = 3 µm guide bush yellow = .10

subject to alterations A7
Cast Iron Die Sets

A9
Die set DIN 9812 Type D/DG
201.01.

Section A - A

f
e

c2
c3
A A

l
B B
Guide Elements c1

Sintered Ferrite Ball Bearing


c7

Guide Bushes Guides

d3 d2

Section B - B

r
b2

Order No (part II)


Available without or
with shank thread
in top bolster .030 .040 d1
M M a2
.031 .041

201.01. Die set DIN 9812 Type D/DG


Work area
Order No part 1* d1 a2 b2 c1 c2 c3 c7 d2 d3 e f l r M
201.01.063. 63 182 100 40 25 60 20 16 15 106 73 140 20 16x1,5
201.01.080. 80 236 120 50 30 80 30 20 19 140 90 160 28 20x1,5
201.01.100. 100 275 140 50 30 80 30 25 24 165 110 160 35 20x1,5
201.01.125. 125 300 165 50 30 80 30 25 24 190 139 160 35 20x1,5
201.01.160. 160 360 200 56 40 90 30 32 30 240 174 180 40 24x1,5
201.01.180. 180 380 220 56 40 90 30 32 30 260 194 180 40 24x1,5
201.01.200. 200 400 240 56 40 90 30 32 30 280 218 180 40 24x1,5
201.01.250. 250 496 300 56 50 100 30 40 38 350 268 200 48 30x2
201.01.315. 315 563 365 63 50 100 30 40 38 417 333 224 48 30x2
*Order No Part 2 = complete guide type

Ordering Code (example):


Die set DIN 9812 Type D/DG =201.01.
Work area D1 63 mm = 63.
Type of guides FA Sintered ferrite = 3
Shank thread ZG without = 0
Order No =201.01. 63. 30

A10 subject to alterations


Die set DIN 9814 Type D/DG
201.03.
45°

Section A - A

f
e
c2
c3

A A
c4
l

B B Guide Elements
c8

Sintered Ferrite Ball Bearing


c1
c7

Guide Bushes Guides

d3 d2

Section B - B

r
Stripper Steel Steel
b2

Order No (part II)


Available without or
with shank thread
d1 in top bolster .034 .054
a2 M M
.035 .055

201.03. Die set DIN 9814 Type D/DG


Work area
Order No part 1* d1 a2 b2 c1 c2 c3 c4 c7 c8 d2 d3 e f l r M
201.03.100. 100 275 140 50 30 50 22 30 18 25 24 165 119 160 35 20x1.5
201.03.125. 125 300 165 50 30 50 22 30 18 25 24 190 144 160 35 20x1.5
201.03.160. 160 360 200 56 40 60 27 30 18 32 30 240 184 180 40 24x1.5
*Order No Part 2 = complete guide type

Ordering Code (example):

Die set DIN 9814 Type D/DG =201.03.


Work area D1 100 mm = 100.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 4
Order No =201.03. 100. 03 4

subject to alterations A11


Die set DIN 9816 Shape D
201.05.

Section A - A

c2
A A

l
B B
Guide Elements c1

Sintered Ferrite Ball Bearing


c7

Guide Bushes Guides

d3 d2

Section B - B

r
b2

Order No (part II)


Without shank thread
in top bolster d1
a2
.030 .040

201.05. Die set DIN 9816 Shape D


Work area
Order No part 1* d1 a2 b2 c1 c2 c7 d2 d3 e l r
201.05.063. 63 182 100 40 65 20 16 15 106 140 20
201.05.080. 80 236 120 50 70 30 20 19 140 160 28
201.05.100. 100 275 140 50 75 30 25 24 165 180 35
201.05.125. 125 300 165 50 80 30 25 24 190 180 35
201.05.160. 160 360 200 56 90 30 32 30 240 224 40
201.05.200. 200 400 240 56 100 30 32 30 280 224 40
*Order No Part 2 = complete guide type

Ordering Code (example):


Die set DIN 9816 Shape D =201.05.
Work area D1 63 mm = 063.
Type of guides FA Sintered ferrite = 030
Order No =201.05. 063. 030

A12 subject to alterations


Die set ~DIN 9816 Shape D
201.07.

Section A - A

e
c2

A A
l

B B
Guide Elements
c1

Sintered Ferrite
20

Guide Bushes

d3 d2

Section B - B

r
b1
b2

d1
a2

201.07. Die set ~DIN 9816 Shape D


Work area
Order No d1 a2 b1 b2 c1 c2 d2 d3 e l r
201.07.040.030 40 112 45 55 36 40 16 15 66 100 13
201.07.063.030 63 142 68 78 40 55 16 15 90 125 14

subject to alterations A13


Die set DIN 9812 Shape C/CG
201.11.

Section A - A
f
e

c2
c3
A A

l
B B
Guide Elements c1

Sintered Ferrite Ball Bearing


30

Guide Bushes Guides

d3 d2
Section B - B

r
b1
b2

Order No (part II)


Available without or
with shank thread a1
in top bolster .030 .040
a2
M M
.031 .041

201.11. Die set DIN 9812 Shape C/CG


Work area
Order No part 1* a1 x b1 a2 b2 c1 c2 c3 d2 d3 e f l r M
201.11.070.050. 70 x 50 170 70 40 22 50 20 19 110 73 140 20 20x1.5
201.11.080.063. 80 x 63 235 103 50 30 80 20 19 140 90 160 27 20x1.5
201.11.100.063. 100 x 63 253 103 50 30 80 20 19 158 110 160 27 20x1.5
201.11.100.080. 100 x 80 265 120 50 30 80 25 24 165 110 160 30 20x1.5
201.11.125.080. 125 x 80 290 120 50 30 80 25 24 190 139 160 30 20x1.5
201.11.160.080. 160 x 80 325 120 50 30 80 25 24 225 174 160 30 20x1.5
201.11.200.080. 200 x 80 365 120 50 30 80 25 24 265 218 160 30 20x1.5
201.11.125.100. 125 x 100 290 140 50 40 90 25 24 190 139 160 30 24x1.5
201.11.160.100. 160 x 100 325 140 50 40 90 25 24 225 174 160 30 24x1.5
201.11.200.100. 200 x 100 395 140 56 40 90 32 30 280 218 180 37 24x1.5
201.11.160.125. 160 x 125 355 165 56 40 90 32 30 240 174 180 37 24x1.5
201.11.200.125. 200 x 125 395 165 56 40 90 32 30 280 218 180 37 24x1.5
201.11.250.125. 250 x 125 445 165 56 40 90 32 30 330 268 180 37 24x1.5
201.11.315.125. 315 x 125 510 165 56 40 90 32 30 395 333 180 37 24x1.5
201.11.200.160. 200 x 160 395 200 56 50 100 32 30 280 218 200 37 30x2
201.11.250.160. 250 x 160 445 200 56 50 100 32 30 330 268 200 37 30x2
201.11.250.200. 250 x 200 496 250 63 50 100 40 38 350 268 224 48 30x2
201.11.315.200. 315 x 200 563 250 63 50 100 40 38 417 333 224 48 30x2
201.11.315.250. 315 x 250 563 300 63 50 100 40 38 417 333 224 48 30x2
*Order No Part 2 = complete guide type

A14 subject to alterations


Die set DIN 9814 Shape C/CG
201.13.

45°

Section A - A
f
e
c2
c3

A A
c4
l

Guide Elements
c8

B B
c1

Sintered Ferrite Ball Bearing


30

Guide Bushes Guides

d3 d2
Section B - B

r
Stripper Steel Steel
b1
b2

Order No (part II)


Available without or
a1 with shank thread
in top bolster .034 .054
a2
M M
.035 .055

201.13. Die set DIN 9814 Shape C/CG


Work area
Order No part 1* a1 x b1 a2 b2 c1 c2 c3 c4 c8 d2 d3 e l r M
201.13.080.063. 80 x 63 235 103 50 30 50 18 14 20 19 140 160 27 20x1.5
201.13.100.080. 100 x 80 265 120 50 30 50 22 18 25 24 165 160 30 20x1.5
201.13.125.100. 125 x 100 290 140 50 40 60 22 18 25 24 190 160 30 24x1.5
201.13.160.125. 160 x 125 355 165 56 40 60 27 18 32 30 240 180 37 24x1.5
201.13.200.160. 200 x 160 395 200 56 50 70 27 18 32 30 280 200 37 30x2
*Order No Part 2 = complete guide type

Ordering Code (example):


Die set DIN 9814 Shape C/CG =201.13.
Working area length A1 80 mm = 080.
Working area width B1 63 mm = 063.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 4
Order No =201.13. 080. 063. 03 4

subject to alterations A15


Die set DIN 9819 Shape C/CG
201.21.
e

e2
f
e
1
Section A - A

c2
c3
A A

l
Guide Elements B B

Sintered Ferrite Ball Bearing


c1
30
Guide Bushes Guides

d3 d2
r

Section B - B
b2
b1

Order No (part II)


Available without or
with shank thread
in top bolster .030 .040
M M a1
.031 .041 a2

201.21. Die set DIN 9819 Shape C/CG


Work area
Order No part 1* a1 x b1 a2 b2 c1 c2 c3 d2 d3 e e1 e2 f l r M
201.21.080.063. 80 x 63 120 103 50 30 80 20 19 80 145 121 73 160 27 20x1.5
201.21.100.063. 100 x 63 140 103 50 30 80 20 19 100 157 121 73 160 27 20x1.5
201.21.100.080. 100 x 80 140 120 50 30 80 25 24 100 175 144 90 160 30 20x1.5
201.21.125.080. 125 x 80 165 120 50 30 80 25 24 125 191 144 90 160 30 20x1.5
201.21.125.100. 125 x 100 165 140 50 40 90 25 24 125 206 164 110 160 30 24x1.5
201.21.160.100. 160 x 100 200 140 50 40 90 25 24 160 229 164 110 160 30 24x1.5
201.21.200.100. 200 x 100 240 140 56 40 90 32 30 200 268 179 110 180 37 24x1.5
201.21.160.125. 160 x 125 200 165 56 40 90 32 30 160 259 204 139 180 37 24x1.5
201.21.200.125. 200 x 125 240 165 56 40 90 32 30 200 286 204 139 180 37 24x1.5
201.21.250.125. 250 x 125 290 165 56 40 90 32 30 250 323 204 139 180 37 24x1.5
201.21.315.125. 315 x 125 355 165 56 40 90 32 30 315 375 204 139 180 37 24x1.5
201.21.200.160. 200 x 160 240 200 56 50 100 32 30 200 312 240 174 200 37 30x2
201.21.250.160. 250 x 160 290 200 56 50 100 32 30 250 346 240 174 200 37 30x2
201.21.250.200. 250 x 200 300 250 63 50 100 40 38 250 392 302 218 224 48 30x2
201.21.315.200. 315 x 200 365 250 63 50 100 40 38 315 436 302 218 224 48 30x2
201.21.315.250. 315 x 250 365 300 63 50 100 40 38 315 472 352 268 224 48 30x2
*Order No Part 2 = complete guide type

A16 subject to alterations


Die set
201.23.
e

e2
f
e
1
Section A - A
c2
c3

A A
c8

c4
l

B B Guide Elements
Sintered Ferrite Ball Bearing
c1
30

Guide Bushes Guides

d3 d2
r

Section B - B

Stripper Steel Steel


b2
b1

Order No (part II)


Available without or
with shank thread
in top bolster .034 .054
a1 M M
a2 .035 .055

201.23. Die set


Work area
Order No part 1* a1 x b1 a2 b2 c1 c2 c3 c4 c8 d2 d3 e e1 e2 f l r M
201.23.100.080. 100 x 80 140 120 50 30 50 22 15 25 24 100 175 144 98 160 30 20x1.5
201.23.125.100. 125 x 100 165 140 50 40 60 22 15 25 24 125 206 164 118 160 30 24x1.5
201.23.160.100. 160 x 100 200 140 50 40 60 22 15 25 24 160 229 164 118 160 30 24x1.5
201.23.160.125. 160 x 125 200 165 56 40 60 27 15 32 30 160 259 204 148 180 37 24x1.5
201.23.200.125. 200 x 125 240 165 56 40 60 27 15 32 30 200 286 204 148 180 37 24x1.5
201.23.250.160. 250 x 160 290 200 56 50 70 27 15 32 30 250 346 240 184 200 37 30x2
*Order No Part 2 = complete guide type

Ordering Code (example):


Die set =201.23.
Working area length A1 100 mm = 100.
Working area width B1 80 mm = 080.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 4
Order No =201.23. 100. 080. 03 4

subject to alterations A17


Die set
201.26.

e1

e2
f
Section A - A

c2
c3
A A

l
Guide Elements c1
B B

Sintered Ferrite Ball Bearing 30


Guide Bushes Guides

d3 d2
r Section B - B
b1
b2

Order No (part II)


Available without or
with shank thread
in top bolster .030 .040
M M a1
.031 .041 a2

201.26. Die set


Work area
Order No part 1* a1 x b1 a2 b2 c1 c2 c3 d2 d3 e e1 e2 f l r M
201.26.125.100. 125 x 100 165 140 50 40 90 25 24 125 206 164 110 160 30 24x1.5
201.26.160.100. 160 x 100 200 140 50 40 90 25 24 160 229 164 110 160 30 24x1.5
201.26.160.125. 160 x 125 200 165 56 40 90 32 30 160 259 204 139 180 37 24x1.5
201.26.200.125. 200 x 125 240 165 56 40 90 32 30 200 286 204 139 180 37 24x1.5
201.26.200.160. 200 x 160 240 200 56 50 100 32 30 200 312 240 174 200 37 30x2
*Order No Part 2 = complete guide type

Ordering Code (example):


Die set =201.26.
Working area length A1 125 mm = 125.
Working area width B1 100 mm = 100.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 0
Order No =201.26. 125. 100. 03 0

A18 subject to alterations


Die set DIN 9822 Shape C
201.31.
f
e3

Section A - A
e1
c2
c3

A A
l

B B
Guide Elements
Sintered Ferrite Ball Bearing
c1
30

Guide Bushes Guides

d2 d2
r
Section B - B
b2
b1

Order No (part II)


a1 Without shank thread
in top bolster
a2
.030 .040

201.31. Die set DIN 9822 Shape C


Work area
Order No part 1* a1 x b1 a2 b2 c1 c2 c3 d2 e1 e3 f l r
201.31.063.050. 63 x 50 95 84 40 25 50 20 72 77 55 140 22
201.31.080.063. 80 x 63 125 105 45 30 60 20 80 92 68 160 27
201.31.100.063. 100 x 63 145 105 45 30 60 20 100 92 68 160 27
201.31.100.080. 100 x 80 145 130 50 30 70 25 100 112 87 160 30
201.31.125.080. 125 x 80 170 130 50 30 70 25 125 112 87 160 30
201.31.160.080. 160 x 80 205 130 50 30 70 25 160 112 87 160 30
201.31.125.100. 125 x 100 170 150 56 40 90 32 125 140 107 180 37
201.31.160.100. 160 x 100 205 150 56 40 90 32 160 140 107 180 37
201.31.200.100. 200 x 100 245 150 56 40 90 32 200 140 107 180 37
201.31.160.125. 160 x 125 215 180 56 40 90 32 160 165 132 180 37
201.31.200.125. 200 x 125 255 180 56 40 90 32 200 165 132 180 37
201.31.250.125. 250 x 125 305 180 56 40 90 32 250 165 132 180 37
201.31.200.160. 200 x 160 255 225 63 50 120 40 200 210 167 224 48
201.31.250.160. 250 x 160 305 225 63 50 120 40 250 210 167 224 48
201.31.250.200. 250 x 200 305 270 63 50 120 50 250 260 207 224 56
201.31.315.250. 315 x 250 370 320 63 50 120 50 315 310 257 224 56
*Order No Part 2 = complete guide type

subject to alterations A19


Die set
201.33.

e4
Section A - A
e

c2
c3
A A

l
B B
Guide Elements c4

Sintered Ferrite Ball Bearing


c1
Guide Bushes Guides 20

Section B - B
d2 d2
r

b2
e4

e3
b1

Order No (part II)


Without shank thread
in top bolster
a1
.030 .040
a2

201.33. Die set


Work area
Order No part 1* a1 x b1 a2 b2 c1 c2 c3 c4 d2 e e3 e4 f l r
201.33.063.050. 63 x 50 116 110 25 25 40 45 16 72 88 74 57 125 22
201.33.080.060. 80 x 60 116 117 25 25 40 45 20 72 95 81 62 160 22
*Order No Part 2 = complete guide type

Ordering Code (example):


Die set =201.33.
Working area length A1 63 mm = 063.
Working area width B1 50 mm = 050.
Type of guides FA Sintered ferrite = 030
Order No =201.33. 063. 050. 030

A20 subject to alterations


Die set
201.36.
b3

Section A - A
e
c2
c3

A A
l

B B Guide Elements
c1

Sintered Ferrite Ball Bearing


c7

Guide Bushes Guides

Section B - B
d2 d2

r
e2
b2
e3

Order No (part II)


Without shank thread
in top bolster
d1
.030 .040
a2

201.36. Die set


Work area
Order No part 1* d1 a2 b2 b3 c1 c2 c3 c7 d2 e e2 e3 l r
201.36.050. 50 80 80 65 40 30 50 25 20 66 33 73 125 20
201.36.063. 63 94 94 78 45 30 60 25 20 82 41 88 125 25
201.36.080. 80 110 110 95 50 30 70 30 25 105 52 107 160 30
201.36.100. 100 140 140 120 50 30 70 30 25 125 57 127 160 30
201.36.125. 125 166 166 145 56 40 90 30 32 157 73 156 180 38
201.36.160. 160 200 200 180 63 50 120 30 40 200 85 185 224 48
201.36.180. 180 220 220 200 63 50 120 30 40 224 90 200 224 48
201.36.200. 200 250 250 225 63 50 120 30 50 250 95 220 224 56
201.36.250. 250 300 300 275 63 50 120 30 50 300 120 270 224 56
*Order No Part 2 = complete guide type

Ordering Code (example):


Die set =201.36.
Work area D1 50 mm = 050.
Type of guides FA Sintered ferrite = 030
Order No =201.36. 050. 030

subject to alterations A21


Fine blanking die set
201.39.
g

b1
b2
Section A - A
e
a2

c7
c1
A A

l
B B

Guide Elements c1

Ball Bearing
c7
Guides

d3 d2
Section B - B

r1

b1
r2

d1

Faces front and rear fine machined after assembly – their perfect
alignment permits use as datum reference.

201.39. Fine blanking die set


Work area
Order No d1 a2 b1 b2 c1 c7 d2 d3 G e l r1 r2
201.39.100.040 100 220 50 85 75 22 25 24 60 140 140 27 6
201.39.125.040 125 245 62 100 75 25 25 24 80 165 140 27 6
201.39.160.040 160 290 80 140 75 25 32 30 80 200 140 35 6
201.39.200.040 200 340 100 160 80 30 40 38 90 250 160 45 8
201.39.250.040 250 400 125 200 85 32 40 38 100 300 180 50 10

A22 subject to alterations


All-Steel- and
Aluminium
Die Sets

A23
Die set without stripper ~DIN 9868/ISO 11415

c2
c4

l
D

c1
2010.5.
a1
e1
a2

b1
Standard Guide Systems
d1 d2
Headed Sintered Headed Ball
Ferrite Bushes, Bearing Bushes = .862. 2010.6.
carbonitrided = .834. a1
e1
a2

2081.3. 2081.4.
206.71.

a3
e2
b1
202.19. 202.19.

d1 d2

2010.7.
a1
e1

Description:
b1

FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
e3

those of the ball bearing type to DIN-ISO. Both come with headed guide
a4

bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.

Execution: d2 d2
Steel: External contours milled, thickness surfaces ground
a1 or b1 %630 = +0,2/+0,4 2010.9.
a1 or b1 .630 = +0,2/+0,6
a1
Aluminium: External contours sawed, thickness surfaces ground e4
a1 or b1 = +1/+4 a2
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
d2

d2

surface, determined by last part of the Order No,


for example: 2010.49.2520.4.862.1 lengthwise
e2

a3
e2
b1

.2 across

Note:
d2

d2

On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings).
FIBRO will furthermore supply die sets with special machining features. e1

A24 subject to alterations


Die set without stripper ~DIN 9868/ISO 11415
2010. □□ . Ordering Code (principle):
2010 . 4 5 . 4025 . 1 . 862 . 2
Type 2010.□5.
Position of work area: 2
Guide system: Headed ball bearing
bushes
2010.□6. Thickness combinations P:
c1 - c2
External dimensions: a1 = 400 u b1 = 250
2010.□7. Type:
Position of guide elements
2010.□9. Material:
4 = Steel, 6 = Aluminium
Standard Die sets

external work area work area work area


dimensions across lengthwise lengthwise
Order No. a1 ⊗ b1 a2 ⊗ b1 a1 ⊗ a3 a1 ⊗ a4 c1 ± 2 c2 ± 2 c4 S c4 K d1/d2 ⊗ l D e1 e2 e3 e4
2010. .1608. 1. . 160 ⊗ 80 60 ⊗ 80 – – 32 32 20 36 19/20 ⊗ 160 39 100 – – –
2010. .1610. 1. . 160 ⊗ 100 60 ⊗ 100 – 160 ⊗ 50 32 32 20 36 19/20 ⊗ 160 39 100 – 70 –
2010. .1612. 1. . 160 ⊗ 125 60 ⊗ 125 – 160 ⊗ 75 32 32 20 36 19/20 ⊗ 160 39 100 – 95 –
2010. .1616. 1. . 160 ⊗ 160 60 ⊗ 160 160 ⊗ 60 160 ⊗ 110 32 32 20 36 19/20 ⊗ 160 39 100 100 130 103
2010. .2010. 1. . 200 ⊗ 100 70 ⊗ 100 – – 40 40 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 2. . 200 ⊗ 100 70 ⊗ 100 – – 40 32 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 3. . 200 ⊗ 100 70 ⊗ 100 – – 32 40 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 4. . 200 ⊗ 100 70 ⊗ 100 – – 32 32 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2012. 1. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 40 40 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 2. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 40 32 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 3. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 32 40 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 4. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 32 32 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2016. 1. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 40 40 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 2. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 40 32 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 3. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 32 40 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 4. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 32 32 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2020. 1. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 40 40 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 2. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 40 32 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 3. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 32 40 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 4. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 32 32 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2512. 1. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 40 40 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 2. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 40 32 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 3. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 32 40 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 4. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 32 32 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2516. 1. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 40 40 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 2. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 40 32 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 3. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 32 40 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 4. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 32 32 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2520. 1. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 40 40 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 2. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 40 32 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 3. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 32 40 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 4. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 32 32 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2525. 1. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 40 40 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 2. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 40 32 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 3. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 32 40 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 4. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 32 32 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .3116. 1. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 50 50 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 2. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 50 40 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 3. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 40 50 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 4. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 40 40 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3120. 1. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 50 50 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 2. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 50 40 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 3. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 40 50 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 4. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 40 40 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3125. 1. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 50 50 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 2. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 50 40 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 3. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 40 50 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 4. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 40 40 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3131. 1. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 50 50 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 2. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 50 40 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 3. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 40 50 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 4. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 40 40 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .4020. 1. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 50 50 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 2. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 50 40 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 3. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 40 50 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 4. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 40 40 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4025. 1. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 50 50 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 2. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 50 40 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 3. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 40 50 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 4. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 40 40 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4031. 1. . 400 u 315 250 u 315 400 u 165 400 u 240 50 50 45 63 30/32 u 200 53 310 225 270 313
2010. .4031. 2. . 400 u 315 250 u 315 400 u 165 400 u 240 50 40 45 63 30/32 u 200 53 310 225 270 313

subject to alterations A25


Die set without stripper ~DIN 9868/ISO 11415

c2
c4

l
D

c1
2010.5.
a1
e1
a2

b1
Standard Guide Systems
d1 d2
Headed Sintered Headed Ball
Ferrite Bushes, Bearing Bushes = .862. 2010.6.
carbonitrided = .834. a1
e1
a2

2081.3. 2081.4.
206.71.

a3
e2
b1
202.19. 202.19.

d1 d2

2010.7.
a1
e1

Description:
b1

FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
e3

those of the ball bearing type to DIN-ISO. Both come with headed guide
a4

bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.

Execution: d2 d2
Steel: External contours milled, thickness surfaces ground
a1 or b1 %630 = +0,2/+0,4 2010.9.
a1 or b1 .630 = +0,2/+0,6
a1
Aluminium: External contours sawed, thickness surfaces ground e4
a1 or b1 = +1/+4 a2
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
d2

d2

surface, determined by last part of the Order No,


for example: 2010.49.2520.4.862.1 lengthwise
e2

a3
e2
b1

.2 across

Note:
d2

d2

On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings).
FIBRO will furthermore supply die sets with special machining features. e1

A26 subject to alterations


Die set without stripper ~DIN 9868/ISO 11415
2010. □□ . Ordering Code (principle):
2010 . 4 5 . 4025 . 1 . 862 . 2
Type 2010.□5.
Position of work area: 2
Guide system: Headed ball bearing
bushes
2010.□6. Thickness combinations P:
c1 - c2
External dimensions: a1 = 400 u b1 = 250
2010.□7. Type:
Position of guide elements
2010.□9. Material:
4 = Steel, 6 = Aluminium
Standard Die sets

external work area work area work area


dimensions across lengthwise lengthwise
Order No. a1 ⊗ b1 a2 ⊗ b1 a1 ⊗ a3 a1 ⊗ a4 c1 ± 2 c2 ± 2 c4 S c4 K d1/d2 ⊗ l D e1 e2 e3 e4
2010. .4031. 3. . 400 u 315 250 u 315 400 u 165 400 u 240 40 50 45 63 30/32 u 200 53 310 225 270 313
2010. .4031. 4. . 400 u 315 250 u 315 400 u 165 400 u 240 40 40 45 63 30/32 u 200 53 310 225 270 313
2010. .4040. 1. . 400 u 400 250 u 400 400 u 250 400 u 325 50 50 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 2. . 400 u 400 250 u 400 400 u 250 400 u 325 50 40 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 3. . 400 u 400 250 u 400 400 u 250 400 u 325 40 50 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 4. . 400 u 400 250 u 400 400 u 250 400 u 325 40 40 45 63 30/32 u 200 53 310 310 355 313
2010. .5025. 1. . 500 u 250 330 u 250 500 u 80 500 u 165 50 50 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 2. . 500 u 250 330 u 250 500 u 80 500 u 165 50 40 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 3. . 500 u 250 330 u 250 500 u 80 500 u 165 40 50 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 4. . 500 u 250 330 u 250 500 u 80 500 u 165 40 40 45 71 38/40 u 200 63 400 150 200 403
2010. .5031. 1. . 500 u 315 330 u 315 500 u 145 500 u 230 50 50 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 2. . 500 u 315 330 u 315 500 u 145 500 u 230 50 40 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 3. . 500 u 315 330 u 315 500 u 145 500 u 230 40 50 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 4. . 500 u 315 330 u 315 500 u 145 500 u 230 40 40 45 71 38/40 u 200 63 400 215 265 403
2010. .5040. 1. . 500 u 400 330 u 400 500 u 230 500 u 315 50 50 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 2. . 500 u 400 330 u 400 500 u 230 500 u 315 50 40 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 3. . 500 u 400 330 u 400 500 u 230 500 u 315 40 50 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 4. . 500 u 400 330 u 400 500 u 230 500 u 315 40 40 45 71 38/40 u 200 63 400 300 350 403
2010. .5050. 1. . 500 u 500 330 u 500 500 u 330 500 u 415 50 50 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 2. . 500 u 500 330 u 500 500 u 330 500 u 415 50 40 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 3. . 500 u 500 330 u 500 500 u 330 500 u 415 40 50 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 4. . 500 u 500 330 u 500 500 u 330 500 u 415 40 40 45 71 38/40 u 200 63 400 400 450 403
2010. .6331. 1. . 630 u 315 430 u 315 630 u 115 630 u 215 63 63 50 80 48/50 u 250 77 510 195 255 513
2010. .6331. 2. . 630 u 315 430 u 315 630 u 115 630 u 215 63 50 50 80 48/50 u 250 77 510 195 255 513
2010. .6331. 3. . 630 u 315 430 u 315 630 u 115 630 u 215 50 63 50 80 48/50 u 224 77 510 195 255 513
2010. .6331. 4. . 630 u 315 430 u 315 630 u 115 630 u 215 50 50 50 80 48/50 u 224 77 510 195 255 513
2010. .6340. 1. . 630 u 400 430 u 400 630 u 200 630 u 300 63 63 50 80 48/50 u 250 77 510 280 340 513
2010. .6340. 2. . 630 u 400 430 u 400 630 u 200 630 u 300 63 50 50 80 48/50 u 250 77 510 280 340 513
2010. .6340. 3. . 630 u 400 430 u 400 630 u 200 630 u 300 50 63 50 80 48/50 u 224 77 510 280 340 513
2010. .6340. 4. . 630 u 400 430 u 400 630 u 200 630 u 300 50 50 50 80 48/50 u 224 77 510 280 340 513
2010. .6350. 1. . 630 u 500 430 u 500 630 u 300 630 u 400 63 63 50 80 48/50 u 250 77 510 380 440 513
2010. .6350. 2. . 630 u 500 430 u 500 630 u 300 630 u 400 63 50 50 80 48/50 u 250 77 510 380 440 513
2010. .6350. 3. . 630 u 500 430 u 500 630 u 300 630 u 400 50 63 50 80 48/50 u 224 77 510 380 440 513
2010. .6350. 4. . 630 u 500 430 u 500 630 u 300 630 u 400 50 50 50 80 48/50 u 224 77 510 380 440 513
2010. .6363. 1. . 630 u 630 430 u 630 630 u 430 630 u 530 63 63 50 80 48/50 u 250 77 510 510 570 513
2010. .6363. 2. . 630 u 630 430 u 630 630 u 430 630 u 530 63 50 50 80 48/50 u 250 77 510 510 570 513
2010. .6363. 3. . 630 u 630 430 u 630 630 u 430 630 u 530 50 63 50 80 48/50 u 224 77 510 510 570 513
2010. .6363. 4. . 630 u 630 430 u 630 630 u 430 630 u 530 50 50 50 80 48/50 u 224 77 510 510 570 513
2010. .7140. 1. . 710 u 400 510 u 400 710 u 200 710 u 300 63 63 50 80 48/50 u 250 77 590 280 340 593
2010. .7140. 2. . 710 u 400 510 u 400 710 u 200 710 u 300 63 50 50 80 48/50 u 250 77 590 280 340 593
2010. .7140. 3. . 710 u 400 510 u 400 710 u 200 710 u 300 50 63 50 80 48/50 u 224 77 590 280 340 593
2010. .7140. 4. . 710 u 400 510 u 400 710 u 200 710 u 300 50 50 50 80 48/50 u 224 77 590 280 340 593
2010. .7150. 1. . 710 u 500 510 u 500 710 u 300 710 u 400 63 63 50 80 48/50 u 250 77 590 380 440 593
2010. .7150. 2. . 710 u 500 510 u 500 710 u 300 710 u 400 63 50 50 80 48/50 u 250 77 590 380 440 593
2010. .7150. 3. . 710 u 500 510 u 500 710 u 300 710 u 400 50 63 50 80 48/50 u 224 77 590 380 440 593
2010. .7150. 4. . 710 u 500 510 u 500 710 u 300 710 u 400 50 50 50 80 48/50 u 224 77 590 380 440 593
2010. .7163. 1. . 710 u 630 510 u 630 710 u 430 710 u 530 63 63 50 80 48/50 u 250 77 590 510 570 593
2010. .7163. 2. . 710 u 630 510 u 630 710 u 430 710 u 530 63 50 50 80 48/50 u 250 77 590 510 570 593
2010. .7163. 3. . 710 u 630 510 u 630 710 u 430 710 u 530 50 63 50 80 48/50 u 224 77 590 510 570 593
2010. .7163. 4. . 710 u 630 510 u 630 710 u 430 710 u 530 50 50 50 80 48/50 u 224 77 590 510 570 593
2010. .8040. 1. . 800 u 400 600 u 400 800 u 200 800 u 300 63 63 50 80 48/50 u 250 77 680 280 340 683
2010. .8040. 2. . 800 u 400 600 u 400 800 u 200 800 u 300 63 50 50 80 48/50 u 250 77 680 280 340 683
2010. .8040. 3. . 800 u 400 600 u 400 800 u 200 800 u 300 50 63 50 80 48/50 u 224 77 680 280 340 683
2010. .8040. 4. . 800 u 400 600 u 400 800 u 200 800 u 300 50 50 50 80 48/50 u 224 77 680 280 340 683
2010. .8050. 1. . 800 u 500 600 u 500 800 u 300 800 u 400 63 63 50 80 48/50 u 250 77 680 380 440 683
2010. .8050. 2. . 800 u 500 600 u 500 800 u 300 800 u 400 63 50 50 80 48/50 u 250 77 680 380 440 683
2010. .8050. 3. . 800 u 500 600 u 500 800 u 300 800 u 400 50 63 50 80 48/50 u 224 77 680 380 440 683
2010. .8050. 4. . 800 u 500 600 u 500 800 u 300 800 u 400 50 50 50 80 48/50 u 224 77 680 380 440 683
2010. .8063. 1. . 800 u 630 600 u 630 800 u 430 800 u 530 63 63 50 80 48/50 u 250 77 680 510 570 683
2010. .8063. 2. . 800 u 630 600 u 630 800 u 430 800 u 530 63 50 50 80 48/50 u 250 77 680 510 570 683
2010. .8063. 3. . 800 u 630 600 u 630 800 u 430 800 u 530 50 63 50 80 48/50 u 224 77 680 510 570 683
2010. .8063. 4. . 800 u 630 600 u 630 800 u 430 800 u 530 50 50 50 80 48/50 u 224 77 680 510 570 683

subject to alterations A27


Die set with stripper ~DIN 9868/ISO 11415

c2
c4
D

l
c3
c5
c1
2010.5.
a1
e1
a2

Standard Guide Systems


Headed Sintered Headed Ball

b1
Ferrite Bushes, Bearing Bushes = .865.
carbonitrided = .835.

206.71.

2081.3. 2081.4.
d1 d2
2081.3. 2081.4.
2010.6.
206.71.
a1
202.19. 202.19. e1
a2

a3
e2
b1

Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide d1 d2
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.

Execution: 2010.9.
Steel: External contours milled, thickness surfaces ground
a1
a1 or b1 %630 = +0,2/+0,4
a1 or b1 .630 = +0,2/+0,6 e4
Aluminium: External contours sawed, thickness surfaces ground a2
a1 or b1 = +1/+4

Advisory: Ordering Code:


d2

d2

Hole pattern for the screw clamps depends on positioning of working


surface, determined by last part of the Order No,
e2

a3
e2
b1

for example: 2010.49.2520.4.865.1 lengthwise


.2 across
d2

d2

Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings). e1
FIBRO will furthermore supply die sets with special machining features.

A28 subject to alterations


Die set with stripper ~DIN 9868/ISO 11415
2010. □□ . Ordering Code (principle):
2010 . 4 5 . 4025 . 1 . 835 . 2
Position of work area: 2
Type 2010.□5. Guide system: Headed guide bushes,
ferrite
2010.□6. Thickness combinations P:
c1 - c2
External dimensions: a1 = 400 u b1 = 250
Type:
Position of guide elements
2010.□9. Material:
4 = Steel, 6 = Aluminium
Standard Die sets

external work area work area


dimensions across lengthwise
Order No. a1 ⊗ b1 a2 ⊗ b1 a1 ⊗ a3 c1 ± 2 c2 ± 2 c3 ± 2 c4 c5 d1 / d2 u l D e1 e2 e4
2010. .1608. 1. . 160 u 80 60 u 80 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1610. 1. . 160 u 100 60 u 100 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1612. 1. . 160 u 125 60 u 125 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1616. 1. . 160 u 160 60 u 160 160 u 60 32 32 25 12 12 19/20 u 180 39 100 100 103
2010. .2010. 1. . 200 u 100 70 u 100 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 2. . 200 u 100 70 u 100 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 3. . 200 u 100 70 u 100 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 4. . 200 u 100 70 u 100 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 1. . 200 u 125 70 u 125 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 2. . 200 u 125 70 u 125 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 3. . 200 u 125 70 u 125 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 4. . 200 u 125 70 u 125 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 1. . 200 u 160 70 u 160 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 2. . 200 u 160 70 u 160 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 3. . 200 u 160 70 u 160 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 4. . 200 u 160 70 u 160 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2020. 1. . 200 u 200 70 u 200 200 u 70 40 40 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 2. . 200 u 200 70 u 200 200 u 70 40 32 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 3. . 200 u 200 70 u 200 200 u 70 32 40 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 4. . 200 u 200 70 u 200 200 u 70 32 32 25 25 12 24/25 u 200 46 120 120 123
2010. .2512. 1. . 250 u 125 120 u 125 – 40 40 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 2. . 250 u 125 120 u 125 – 40 32 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 3. . 250 u 125 120 u 125 – 32 40 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 4. . 250 u 125 120 u 125 – 32 32 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 1. . 250 u 160 120 u 160 – 40 40 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 2. . 250 u 160 120 u 160 – 40 32 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 3. . 250 u 160 120 u 160 – 32 40 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 4. . 250 u 160 120 u 160 – 32 32 25 25 12 24/25 u 200 46 170 – –
2010. .2520. 1. . 250 u 200 120 u 200 250 u 70 40 40 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 2. . 250 u 200 120 u 200 250 u 70 40 32 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 3. . 250 u 200 120 u 200 250 u 70 32 40 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 4. . 250 u 200 120 u 200 250 u 70 32 32 25 25 12 24/25 u 200 46 170 120 173
2010. .2525. 1. . 250 u 250 120 u 250 250 u 120 40 40 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 2. . 250 u 250 120 u 250 250 u 120 40 32 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 3. . 250 u 250 120 u 250 250 u 120 32 40 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 4. . 250 u 250 120 u 250 250 u 120 32 32 25 25 12 24/25 u 200 46 170 170 173
2010. .3116. 1. . 315 u 160 165 u 160 – 50 50 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 2. . 315 u 160 165 u 160 – 50 40 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 3. . 315 u 160 165 u 160 – 40 50 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 4. . 315 u 160 165 u 160 – 40 40 32 32 12 30/32 u 224 53 225 – –
2010. .3120. 1. . 315 u 200 165 u 200 315 u 50 50 50 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 2. . 315 u 200 165 u 200 315 u 50 50 40 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 3. . 315 u 200 165 u 200 315 u 50 40 50 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 4. . 315 u 200 165 u 200 315 u 50 40 40 32 32 12 30/32 u 224 53 225 110 228
2010. .3125. 1. . 315 u 250 165 u 250 315 u 100 50 50 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 2. . 315 u 250 165 u 250 315 u 100 50 40 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 3. . 315 u 250 165 u 250 315 u 100 40 50 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 4. . 315 u 250 165 u 250 315 u 100 40 40 32 32 12 30/32 u 224 53 225 160 228
2010. .3131. 1. . 315 u 315 165 u 315 315 u 165 50 50 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 2. . 315 u 315 165 u 315 315 u 165 50 40 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 3. . 315 u 315 165 u 315 315 u 165 40 50 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 4. . 315 u 315 165 u 315 315 u 165 40 40 32 32 12 30/32 u 224 53 225 225 228
2010. .4020. 1. . 400 u 200 250 u 200 400 u 50 50 50 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 2. . 400 u 200 250 u 200 400 u 50 50 40 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 3. . 400 u 200 250 u 200 400 u 50 40 50 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 4. . 400 u 200 250 u 200 400 u 50 40 40 32 32 12 30/32 u 224 53 310 110 313
2010. .4025. 1. . 400 u 250 250 u 250 400 u 100 50 50 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 2. . 400 u 250 250 u 250 400 u 100 50 40 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 3. . 400 u 250 250 u 250 400 u 100 40 50 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 4. . 400 u 250 250 u 250 400 u 100 40 40 32 32 12 30/32 u 224 53 310 160 313
2010. .4031. 1. . 400 u 315 250 u 315 400 u 165 50 50 32 32 12 30/32 u 224 53 310 225 313
2010. .4031. 2. . 400 u 315 250 u 315 400 u 165 50 40 32 32 12 30/32 u 224 53 310 225 313

subject to alterations A29


Die set with stripper ~DIN 9868/ISO 11415

c2
c4
D

l
c3
c5
c1
2010.5.
a1
e1
a2

Standard Guide Systems


Headed Sintered Headed Ball

b1
Ferrite Bushes, Bearing Bushes = .865.
carbonitrided = .835.

206.71.

2081.3. 2081.4.
d1 d2
2081.3. 2081.4.
2010.6.
206.71.
a1
202.19. 202.19. e1
a2

a3
e2
b1

Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide d1 d2
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.

Execution: 2010.9.
Steel: External contours milled, thickness surfaces ground
a1
a1 or b1 %630 = +0,2/+0,4
a1 or b1 .630 = +0,2/+0,6 e4
Aluminium: External contours sawed, thickness surfaces ground a2
a1 or b1 = +1/+4

Advisory: Ordering Code:


d2

d2

Hole pattern for the screw clamps depends on positioning of working


surface, determined by last part of the Order No,
e2

a3
e2
b1

for example: 2010.49.2520.4.865.1 lengthwise


.2 across
d2

d2

Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings). e1
FIBRO will furthermore supply die sets with special machining features.

A30 subject to alterations


Die set with stripper ~DIN 9868/ISO 11415
2010. □□ . Ordering Code (principle):
2010 . 4 5 . 4025 . 1 . 835 . 2
Type 2010.□5.
Position of work area: 2
Guide system: Headed guide bushes,
ferrite
2010.□6. Thickness combinations P:
c1 - c2
External dimensions: a1 = 400 u b1 = 250
Type:
Position of guide elements
2010.□9. Material:
4 = Steel, 6 = Aluminium
Standard Die sets
external work area work area
dimensions across lengthwise
Order No. a1 ⊗ b1 a2 ⊗ b1 a1 ⊗ a3 c1 ± 2 c2 ± 2 c3 ± 2 c4 c5 d1 / d2 u l D e1 e2 e4
2010. .4031. 3. . 400 u 315 250 u 315 400 u 165 40 50 32 32 12 30/32 u 224 53 310 225 313
2010. .4031. 4. . 400 u 315 250 u 315 400 u 165 40 40 32 32 12 30/32 u 224 53 310 225 313
2010. .4040. 1. . 400 u 400 250 u 400 400 u 250 50 50 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 2. . 400 u 400 250 u 400 400 u 250 50 40 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 3. . 400 u 400 250 u 400 400 u 250 40 50 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 4. . 400 u 400 250 u 400 400 u 250 40 40 32 32 12 30/32 u 224 53 310 310 313
2010. .5025. 1. . 500 u 250 330 u 250 500 u 80 50 50 32 32 15 38/40 u 224 63 400 150 403
2010. .5025. 2. . 500 u 250 330 u 250 500 u 80 50 40 32 45 15 38/40 u 224 63 400 150 403
2010. .5025. 3. . 500 u 250 330 u 250 500 u 80 40 50 32 32 15 38/40 u 224 63 400 150 403
2010. .5025. 4. . 500 u 250 330 u 250 500 u 80 40 40 32 45 15 38/40 u 224 63 400 150 403
2010. .5031. 1. . 500 u 315 330 u 315 500 u 145 50 50 32 32 15 38/40 u 224 63 400 215 403
2010. .5031. 2. . 500 u 315 330 u 315 500 u 145 50 40 32 45 15 38/40 u 224 63 400 215 403
2010. .5031. 3. . 500 u 315 330 u 315 500 u 145 40 50 32 32 15 38/40 u 224 63 400 215 403
2010. .5031. 4. . 500 u 315 330 u 315 500 u 145 40 40 32 45 15 38/40 u 224 63 400 215 403
2010. .5040. 1. . 500 u 400 330 u 400 500 u 230 50 50 32 32 15 38/40 u 224 63 400 300 403
2010. .5040. 2. . 500 u 400 330 u 400 500 u 230 50 40 32 45 15 38/40 u 224 63 400 300 403
2010. .5040. 3. . 500 u 400 330 u 400 500 u 230 40 50 32 32 15 38/40 u 224 63 400 300 403
2010. .5040. 4. . 500 u 400 330 u 400 500 u 230 40 40 32 45 15 38/40 u 224 63 400 300 403
2010. .5050. 1. . 500 u 500 330 u 500 500 u 330 50 50 32 32 15 38/40 u 224 63 400 400 403
2010. .5050. 2. . 500 u 500 330 u 500 500 u 330 50 40 32 45 15 38/40 u 224 63 400 400 403
2010. .5050. 3. . 500 u 500 330 u 500 500 u 330 40 50 32 32 15 38/40 u 224 63 400 400 403
2010. .5050. 4. . 500 u 500 330 u 500 500 u 330 40 40 32 45 15 38/40 u 224 63 400 400 403
2010. .6331. 1. . 630 u 315 430 u 315 630 u 115 63 63 40 36 18 48/50 u 280 77 510 195 513
2010. .6331. 2. . 630 u 315 430 u 315 630 u 115 63 50 40 50 18 48/50 u 280 77 510 195 513
2010. .6331. 3. . 630 u 315 430 u 315 630 u 115 50 63 40 36 18 48/50 u 250 77 510 195 513
2010. .6331. 4. . 630 u 315 430 u 315 630 u 115 50 50 40 50 18 48/50 u 250 77 510 195 513
2010. .6340. 1. . 630 u 400 430 u 400 630 u 200 63 63 40 36 18 48/50 u 280 77 510 280 513
2010. .6340. 2. . 630 u 400 430 u 400 630 u 200 63 50 40 50 18 48/50 u 280 77 510 280 513
2010. .6340. 3. . 630 u 400 430 u 400 630 u 200 50 63 40 36 18 48/50 u 250 77 510 280 513
2010. .6340. 4. . 630 u 400 430 u 400 630 u 200 50 50 40 50 18 48/50 u 250 77 510 280 513
2010. .6350. 1. . 630 u 500 430 u 500 630 u 300 63 63 40 36 18 48/50 u 280 77 510 380 513
2010. .6350. 2. . 630 u 500 430 u 500 630 u 300 63 50 40 50 18 48/50 u 280 77 510 380 513
2010. .6350. 3. . 630 u 500 430 u 500 630 u 300 50 63 40 36 18 48/50 u 250 77 510 380 513
2010. .6350. 4. . 630 u 500 430 u 500 630 u 300 50 50 40 50 18 48/50 u 250 77 510 380 513
2010. .6363. 1. . 630 u 630 430 u 630 630 u 430 63 63 40 36 18 48/50 u 280 77 510 510 513
2010. .6363. 2. . 630 u 630 430 u 630 630 u 430 63 50 40 50 18 48/50 u 280 77 510 510 513
2010. .6363. 3. . 630 u 630 430 u 630 630 u 430 50 63 40 36 18 48/50 u 250 77 510 510 513
2010. .6363. 4. . 630 u 630 430 u 630 630 u 430 50 50 40 50 18 48/50 u 250 77 510 510 513
2010. .7140. 1. . 710 u 400 510 u 400 710 u 200 63 63 40 36 18 48/50 u 280 77 590 280 593
2010. .7140. 2. . 710 u 400 510 u 400 710 u 200 63 50 40 50 18 48/50 u 280 77 590 280 593
2010. .7140. 3. . 710 u 400 510 u 400 710 u 200 50 63 40 36 18 48/50 u 250 77 590 280 593
2010. .7140. 4. . 710 u 400 510 u 400 710 u 200 50 50 40 50 18 48/50 u 250 77 590 280 593
2010. .7150. 1. . 710 u 500 510 u 500 710 u 300 63 63 40 36 18 48/50 u 280 77 590 380 593
2010. .7150. 2. . 710 u 500 510 u 500 710 u 300 63 50 40 50 18 48/50 u 280 77 590 380 593
2010. .7150. 3. . 710 u 500 510 u 500 710 u 300 50 63 40 36 18 48/50 u 250 77 590 380 593
2010. .7150. 4. . 710 u 500 510 u 500 710 u 300 50 50 40 50 18 48/50 u 250 77 590 380 593
2010. .7163. 1. . 710 u 630 510 u 630 710 u 430 63 63 40 36 18 48/50 u 280 77 590 510 593
2010. .7163. 2. . 710 u 630 510 u 630 710 u 430 63 50 40 50 18 48/50 u 280 77 590 510 593
2010. .7163. 3. . 710 u 630 510 u 630 710 u 430 50 63 40 36 18 48/50 u 250 77 590 510 593
2010. .7163. 4. . 710 u 630 510 u 630 710 u 430 50 50 40 50 18 48/50 u 250 77 590 510 593
2010. .8040. 1. . 800 u 400 600 u 400 800 u 200 63 63 40 36 18 48/50 u 280 77 680 280 683
2010. .8040. 2. . 800 u 400 600 u 400 800 u 200 63 50 40 50 18 48/50 u 280 77 680 280 683
2010. .8040. 3. . 800 u 400 600 u 400 800 u 200 50 63 40 36 18 48/50 u 250 77 680 280 683
2010. .8040. 4. . 800 u 400 600 u 400 800 u 200 50 50 40 50 18 48/50 u 250 77 680 280 683
2010. .8050. 1. . 800 u 500 600 u 500 800 u 300 63 63 40 36 18 48/50 u 280 77 680 380 683
2010. .8050. 2. . 800 u 500 600 u 500 800 u 300 63 50 40 50 18 48/50 u 280 77 680 380 683
2010. .8050. 3. . 800 u 500 600 u 500 800 u 300 50 63 40 36 18 48/50 u 250 77 680 380 683
2010. .8050. 4. . 800 u 500 600 u 500 800 u 300 50 50 40 50 18 48/50 u 250 77 680 380 683
2010. .8063. 1. . 800 u 630 600 u 630 800 u 430 63 63 40 36 18 48/50 u 280 77 680 510 683
2010. .8063. 2. . 800 u 630 600 u 630 800 u 430 63 50 40 50 18 48/50 u 280 77 680 510 683
2010. .8063. 3. . 800 u 630 600 u 630 800 u 430 50 63 40 36 18 48/50 u 250 77 680 510 683
2010. .8063. 4. . 800 u 630 600 u 630 800 u 430 50 50 40 50 18 48/50 u 250 77 680 510 683

subject to alterations A31


Die set to customer‘s specifications.
Please copy this page, complete questions, and mail to FIBRO
Guide Pillars
201.45. Die set to customer‘s specifications Steel
202.19.
201.65. Die set to customer‘s specifications Aluminium Guide Pillar
DIN 9825/ISO 9182-2
without stripper with stripper
202.21.
Guide Pillar
endwise bolt-on type

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw

2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw

202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention

Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting Flanges,
rectangular;
sintered guide bush,
carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage

2051.32. Sintered Ferrite Guide Bush,


carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage

Enquiry m Order m 2081.31./.32./.33./.34./.35.


Headed Guide Bushes,
Material: Aluminium m 201.65. Steel m 201.45. Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
Company Telephone
206.71. Ball Cage

2091.31./.32./.34. Flanged Guide


Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
Name (ref. for replies) Signature
206.71. Ball Cage

A32 subject to alterations


Die set to customer‘s specifications.
Please copy this page, complete questions, and mail to FIBRO
Guide Pillars
201.46. Die set to customer‘s specifications Steel
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
201.66. Die set to customer‘s specifications Aluminium
without stripper with stripper
202.21.
Guide Pillar
endwise bolt-on type

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw

2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw

202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention

Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage

2051.32. Sintered Ferrite Guide


Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage

2081.31./.32./.33./.34./.35. Enquiry m Order m


Headed Guide Bushes,
Sintered Ferrite, Material: Aluminium m 201.66. Steel m 201.46.
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide Company Telephone
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
Name (ref. for replies) Signature
206.71. Ball Cage

subject to alterations A33


Die set to customer’s specifications.
Please copy this page, complete questions, and mail to FIBRO
Guide Pillars
201.47. Die set to customer’s specifications Steel
202.19.
201.67. Die set to customer’s specifications Aluminium Guide Pillar
DIN 9825/ISO 9182-2
without stripper with stripper
202.21.
Guide Pillar
endwise bolt-on type

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw

2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw

Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage

2051.32. Sintered Ferrite Guide


Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage

Enquiry m Order m 2081.31./.32./.33./.34./.35.


Headed Guide Bushes,
Material: Aluminium m 201.67. Steel m 201.47. Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
Company Telephone for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Name (ref. for replies) Signature Bearing Guide, push fit
206.71. Ball Cage

A34 subject to alterations


Die set to costumer’s specifications.
Please copy this page, complete questions, and mail to FIBRO
Guide Pillars
201.49. Die set to costumer’s specifications Steel
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
201.69. Die set to costumer’s specifications Aluminium
without stripper with stripper
202.21.
Guide Pillar
endwise bolt-on type

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention

2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw

2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw

202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention

Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage

2051.32. Sintered Ferrite Guide


Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage

2081.31./.32./.33./.34./.35. Enquiry m Order m


Headed Guide Bushes,
Sintered Ferrite, Material: Aluminium m 201.69. Steel m 201.49.
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide Company Telephone
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
Name (ref. for replies) Signature
206.71. Ball Cage

A35
Die set without / with stripper ECO-LINE
without Stripper

c2
c4
2081.94.
D

c1
with Stripper

c2
c4
2081.94.
D

c3
c5
2081.95.

c1
Executions:

With press-fitted guide pillars 202.29. 2010.55.


a1
Headed Headed
Guide Guide e1
Bushes Bushes a2
bronze bronze
plated plated
l1

l2

without with
stripper stripper

b1
2010.5...894 2010.5...895

With demountable guide pillars 2021.29.*** d1 d2

Headed Headed 2010.57.


Guide Guide a1
Bushes Bushes
bronze bronze e1
l3

l4

plated plated
without with
stripper stripper
b1
e3
a4

2010.5...894.29 2010.5...895.29

Description: d2 d2
FIBRO 2010.5x all-steel die sets are supplied with bronze plated guide
bushes. These are supplied in push-fit bolster bores and retained by screw 2010.59.
clamps. a1

Execution:
e4
a2
External contours milled
Thickness surfaces ground
d2

d2

Note:
*** to be fixed only with screw clamps
e2

a3
e2
b1
d2

d2

e1

A36 subject to alterations


Die set without / with stripper ECO-LINE
2010.5□.
Type 2010.55.
2010.57.
2010.59.

Order No Exe- Exe- ext. dim. Work area(s)** c1 c2 c3


Type Size P* cution cution*** a1 x b1 a2 x b1 a1 x a3 a1 x a4 ± 2 ± 2 ± 2 c4 c5 d1 / d2 l1 / l2 l3/ l4 D e1 e2 e3 e4
2010.55. 2512. 1. 250 x 125 120 x 125 – – 40 40 32 36 12 24/25 180/200 140/180 46 170 – – –
2010.55. 2512. 4. 250 x 125 120 x 125 – – 32 32 32 36 12 24/25 180/200 140/180 46 170 – – –
2010.57. 2520. 1. 894 250 x 200 – – 250 x 135 40 40 – 36 – – /25 180/ – 140/ – 46 170 – 160 –
2010.57. 2520. 4. 894 250 x 200 – – 250 x 135 32 32 – 36 – – /25 180/ – 140/ – 46 170 – 160 –
2010.59. 2520. 4. 250 x 200 120 x 200 250 x 50 – 32 32 32 36 12 – /25 180/200 140/180 46 170 120 – 173
2010.59. 2525. 4. 250 x 250 120 x 250 250 x 100 – 32 32 32 36 12 – /25 180/200 140/180 46 170 170 – 173
2010.55. 3116. 1. 315 x 160 165 x 160 – – 50 50 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.55. 3116. 4. 315 x 160 165 x 160 – – 40 40 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.55. 3120. 4. 315 x 200 165 x 200 – – 40 40 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.57. 3120. 4. 894 315 x 200 – – 315 x 125 40 40 – 45 – – /32 200/ – 160/ – 53 225 – 155 –
2010.59. 3120. 4. 315 x 200 165 x 200 315 x 30 – 40 40 32 45 12 – /32 200/224 160/200 53 225 110 – 228
2010.57. 3125. 1. 894 315 x 250 – – 315 x 175 50 50 – 45 – – /32 200/ – 160/ – 53 225 – 205 –
2010.59. 3125. 1. 315 x 250 165 x 250 315 x 80 – 50 50 32 45 12 – /32 200/224 160/200 53 225 160 – 228
2010.59. 3125. 4. 315 x 250 165 x 250 315 x 80 – 40 40 32 45 12 – /32 200/224 160/200 53 225 160 – 228
2010.59. 3131. 1. 315 x 315 165 x 315 315 x 145 – 50 50 32 45 12 – /32 200/224 160/200 53 225 225 – 228
2010.55. 4020. 4. 400 x 200 250 x 200 – – 40 40 32 45 12 30/32 200/224 160/200 53 310 – – –
2010.59. 4020. 4. 400 x 200 250 x 200 400 x 30 – 40 40 32 45 12 – /32 200/224 160/200 53 310 110 – 313
2010.55. 4025. 1. 400 x 250 250 x 250 – – 50 50 32 45 12 30/32 200/224 160/200 53 310 – – –
2010.57. 4025. 1. 894 400 x 250 – – 400 x 175 50 50 – 45 – – /32 200/ – 160/ – 53 310 – 205 –
2010.59. 4025. 1. 400 x 250 250 x 250 400 x 80 – 50 50 32 45 12 – /32 200/224 160/200 53 310 160 – 313
2010.59. 4025. 4. 400 x 250 250 x 250 400 x 80 – 40 40 32 45 12 – /32 200/224 160/200 53 310 160 – 313
2010.57. 4031. 4. 894 400 x 315 – – 400 x 240 40 40 – 45 – – /32 200/ – 160/ – 53 310 – 270 –
2010.59. 4031. 1. 400 x 315 250 x 315 400 x 145 – 50 50 32 45 12 – /32 200/224 160/200 53 310 225 – 313
2010.59. 4040. 1. 400 x 400 250 x 400 400 x 230 – 50 50 32 45 12 – /32 200/224 160/200 53 310 310 – 313
2010.59. 4040. 4. 400 x 400 250 x 400 400 x 230 – 40 40 32 45 12 – /32 200/224 160/200 53 310 310 – 313
2010.55. 5025. 1. 500 x 250 325 x 250 – – 50 50 32 45 15 38/40 200/224 160/200 63 400 – – –
2010.59. 5025. 1. 500 x 250 325 x 250 500 x 75 – 50 50 32 45 15 – /40 200/224 160/200 63 400 150 – 403
2010.59. 5025. 4. 500 x 250 325 x 250 500 x 75 – 40 40 32 45 15 – /40 200/224 160/200 63 400 150 – 403
2010.55. 5031. 1. 500 x 315 325 x 315 – – 50 50 32 45 15 38/40 200/224 160/200 63 400 – – –
2010.59. 5031. 1. 500 x 315 325 x 315 500 x 140 – 50 50 32 45 15 – /40 200/224 160/200 63 400 215 – 403
2010.59. 5040. 1. 500 x 400 325 x 400 500 x 225 – 50 50 32 45 15 – /40 200/224 160/200 63 400 300 – 403
2010.59. 5050. 1. 500 x 500 325 x 500 500 x 325 – 50 50 32 45 15 – /40 200/224 160/200 63 400 400 – 403

*Thickness combinations
**Work area dimensions are not affected
by the positions of the screw clamps that retain the bushes!
***With demountable guide pillars 2021.29.
e ry!
d eliv
x t day
Ne

Ordering code (example):


Type of Die Set (external dimensions
a1 x b1 = 400 x 250; c1 = c2 = 50) = 2010. 55.4025.1.
Execution with stripper = 895.
with demountable guide pillars 2021.29. = 29
Order No = 2010. 55.4025.1.895.29

Ordering code (example):


Type of Die Set (external dimensions
a1 x b1 = 400 x 250; c1 = c2 = 50) = 2010. 55.4025.1.
Execution with stripper = 895
Order No = 2010. 55.4025.1.895

subject to alterations A37


Steel plate ISO 6753-1
2900. Execution:
External contours milled. Thickness surfaces ground
Note:
l or b ≤ 630 = +0,2 / +0,4

l or b > 630 = +0,2 / +0,6

Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.

2900. Steel plate ISO 6753-1


Size Size Size
Order No lxbxt Order No lxbxt Order No lxbxt
2900.1608.25 160 x 80 x 25 2900.3120.40 315 x 200 x 40 2900.6340.32 630 x 400 x 32
2900.1608.32 160 x 80 x 32 2900.3120.50 315 x 200 x 50 2900.6340.40 630 x 400 x 40
2900.1610.25 160 x 100 x 25 2900.3125.32 315 x 250 x 32 2900.6340.50 630 x 400 x 50
2900.1610.32 160 x 100 x 32 2900.3125.40 315 x 250 x 40 2900.6340.63 630 x 400 x 63
2900.1612.25 160 x 125 x 25 2900.3125.50 315 x 250 x 50 2900.6350.32 630 x 500 x 32
2900.1612.32 160 x 125 x 32 2900.3131.32 315 x 315 x 32 2900.6350.40 630 x 500 x 40
2900.1616.25 160 x 160 x 25 2900.3131.40 315 x 315 x 40 2900.6350.50 630 x 500 x 50
2900.1616.32 160 x 160 x 32 2900.3131.50 315 x 315 x 50 2900.6350.63 630 x 500 x 63
2900.2010.25 200 x 100 x 25 2900.4020.32 400 x 200 x 32 2900.6363.32 630 x 630 x 32
2900.2010.32 200 x 100 x 32 2900.4020.40 400 x 200 x 40 2900.6363.40 630 x 630 x 40
2900.2010.40 200 x 100 x 40 2900.4020.50 400 x 200 x 50 2900.6363.50 630 x 630 x 50
2900.2012.25 200 x 125 x 25 2900.4025.32 400 x 250 x 32 2900.6363.63 630 x 630 x 63
2900.2012.32 200 x 125 x 32 2900.4025.40 400 x 250 x 40 2900.7140.32 710 x 400 x 32
2900.2012.40 200 x 125 x 40 2900.4025.50 400 x 250 x 50 2900.7140.40 710 x 400 x 40
2900.2016.25 200 x 160 x 25 2900.4031.32 400 x 315 x 32 2900.7140.50 710 x 400 x 50
2900.2016.32 200 x 160 x 32 2900.4031.40 400 x 315 x 40 2900.7140.63 710 x 400 x 63
2900.2016.40 200 x 160 x 40 2900.4031.50 400 x 315 x 50 2900.7150.32 710 x 500 x 32
2900.2020.25 200 x 200 x 25 2900.4040.32 400 x 400 x 32 2900.7150.40 710 x 500 x 40
2900.2020.32 200 x 200 x 32 2900.4040.40 400 x 400 x 40 2900.7150.50 710 x 500 x 50
2900.2020.40 200 x 200 x 40 2900.4040.50 400 x 400 x 50 2900.7150.63 710 x 500 x 63
2900.2512.25 250 x 125 x 25 2900.5025.32 500 x 250 x 32 2900.7163.32 710 x 630 x 32
2900.2512.32 250 x 125 x 32 2900.5025.40 500 x 250 x 40 2900.7163.40 710 x 630 x 40
2900.2512.40 250 x 125 x 40 2900.5025.50 500 x 250 x 50 2900.7163.50 710 x 630 x 50
2900.2516.25 250 x 160 x 25 2900.5031.32 500 x 315 x 32 2900.7163.63 710 x 630 x 63
2900.2516.32 250 x 160 x 32 2900.5031.40 500 x 315 x 40 2900.8040.32 800 x 400 x 32
2900.2516.40 250 x 160 x 40 2900.5031.50 500 x 315 x 50 2900.8040.40 800 x 400 x 40
2900.2520.25 250 x 200 x 25 2900.5040.32 500 x 400 x 32 2900.8040.50 800 x 400 x 50
2900.2520.32 250 x 200 x 32 2900.5040.40 500 x 400 x 40 2900.8040.63 800 x 400 x 63
2900.2520.40 250 x 200 x 40 2900.5040.50 500 x 400 x 50 2900.8050.32 800 x 500 x 32
2900.2525.25 250 x 250 x 25 2900.5050.32 500 x 500 x 32 2900.8050.40 800 x 500 x 40
2900.2525.32 250 x 250 x 32 2900.5050.40 500 x 500 x 40 2900.8050.50 800 x 500 x 50
2900.2525.40 250 x 250 x 40 2900.5050.50 500 x 500 x 50 2900.8050.63 800 x 500 x 63
2900.3116.32 315 x 160 x 32 2900.6331.32 630 x 315 x 32 2900.8063.32 800 x 630 x 32
2900.3116.40 315 x 160 x 40 2900.6331.40 630 x 315 x 40 2900.8063.40 800 x 630 x 40
2900.3116.50 315 x 160 x 50 2900.6331.50 630 x 315 x 50 2900.8063.50 800 x 630 x 50
2900.3120.32 315 x 200 x 32 2900.6331.63 630 x 315 x 63 2900.8063.63 800 x 630 x 63

A38 subject to alterations


Aluminium plate ~ISO 6753-1
2910. .2 2910. .0

Execution: Execution:
2910.□□□□.□□.2 2910.□□□□.□□.0
Two external contours milled. Thickness surfaces ground. External contours sawed. Thickness surfaces ground.
Note: Note:
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread. Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.

2910. Aluminium plate ~ISO 6753-1


Size Size Size Size
Order No lxbxt Order No lxbxt Order No lxbxt Order No lxbxt
2910.1608.25.□ 160 x 80 x 25 2910.2520.32.□ 250 x 200 x 32 2910.4040.40.□ 400 x 400 x 40 2910.6363.40.□ 630 x 630 x 40
2910.1608.32.□ 160 x 80 x 32 2910.2520.40.□ 250 x 200 x 40 2910.4040.50.□ 400 x 400 x 50 2910.6363.50.□ 630 x 630 x 50
2910.1610.25.□ 160 x 100 x 25 2910.2525.25.□ 250 x 250 x 25 2910.5025.32.□ 500 x 250 x 32 2910.6363.63.□ 630 x 630 x 63
2910.1610.32.□ 160 x 100 x 32 2910.2525.32.□ 250 x 250 x 32 2910.5025.40.□ 500 x 250 x 40 2910.7140.32.□ 710 x 400 x 32
2910.1612.25.□ 160 x 125 x 25 2910.2525.40.□ 250 x 250 x 40 2910.5025.50.□ 500 x 250 x 50 2910.7140.40.□ 710 x 400 x 40
2910.1612.32.□ 160 x 125 x 32 2910.3116.32.□ 315 x 160 x 32 2910.5031.32.□ 500 x 315 x 32 2910.7140.50.□ 710 x 400 x 50
2910.1616.25.□ 160 x 160 x 25 2910.3116.40.□ 315 x 160 x 40 2910.5031.40.□ 500 x 315 x 40 2910.7140.63.□ 710 x 400 x 63
2910.1616.32.□ 160 x 160 x 32 2910.3116.50.□ 315 x 160 x 50 2910.5031.50.□ 500 x 315 x 50 2910.7150.32.□ 710 x 500 x 32
2910.2010.25.□ 200 x 100 x 25 2910.3120.32.□ 315 x 200 x 32 2910.5040.32.□ 500 x 400 x 32 2910.7150.40.□ 710 x 500 x 40
2910.2010.32.□ 200 x 100 x 32 2910.3120.40.□ 315 x 200 x 40 2910.5040.40.□ 500 x 400 x 40 2910.7150.50.□ 710 x 500 x 50
2910.2010.40.□ 200 x 100 x 40 2910.3120.50.□ 315 x 200 x 50 2910.5040.50.□ 500 x 400 x 50 2910.7150.63.□ 710 x 500 x 63
2910.2012.25.□ 200 x 125 x 25 2910.3125.32.□ 315 x 250 x 32 2910.5050.32.□ 500 x 500 x 32 2910.7163.32.□ 710 x 630 x 32
2910.2012.32.□ 200 x 125 x 32 2910.3125.40.□ 315 x 250 x 40 2910.5050.40.□ 500 x 500 x 40 2910.7163.40.□ 710 x 630 x 40
2910.2012.40.□ 200 x 125 x 40 2910.3125.50.□ 315 x 250 x 50 2910.5050.50.□ 500 x 500 x 50 2910.7163.50.□ 710 x 630 x 50
2910.2016.25.□ 200 x 160 x 25 2910.3131.32.□ 315 x 315 x 32 2910.6331.32.□ 630 x 315 x 32 2910.7163.63.□ 710 x 630 x 63
2910.2016.32.□ 200 x 160 x 32 2910.3131.40.□ 315 x 315 x 40 2910.6331.40.□ 630 x 315 x 40 2910.8040.32.□ 800 x 400 x 32
2910.2016.40.□ 200 x 160 x 40 2910.3131.50.□ 315 x 315 x 50 2910.6331.50.□ 630 x 315 x 50 2910.8040.40.□ 800 x 400 x 40
2910.2020.25.□ 200 x 200 x 25 2910.4020.32.□ 400 x 200 x 32 2910.6331.63.□ 630 x 315 x 63 2910.8040.50.□ 800 x 400 x 50
2910.2020.32.□ 200 x 200 x 32 2910.4020.40.□ 400 x 200 x 40 2910.6340.32.□ 630 x 400 x 32 2910.8040.63.□ 800 x 400 x 63
2910.2020.40.□ 200 x 200 x 40 2910.4020.50.□ 400 x 200 x 50 2910.6340.40.□ 630 x 400 x 40 2910.8050.32.□ 800 x 500 x 32
2910.2512.25.□ 250 x 125 x 25 2910.4025.32.□ 400 x 250 x 32 2910.6340.50.□ 630 x 400 x 50 2910.8050.40.□ 800 x 500 x 40
2910.2512.32.□ 250 x 125 x 32 2910.4025.40.□ 400 x 250 x 40 2910.6340.63.□ 630 x 400 x 63 2910.8050.50.□ 800 x 500 x 50
2910.2512.40.□ 250 x 125 x 40 2910.4025.50.□ 400 x 250 x 50 2910.6350.32.□ 630 x 500 x 32 2910.8050.63.□ 800 x 500 x 63
2910.2516.25.□ 250 x 160 x 25 2910.4031.32.□ 400 x 315 x 32 2910.6350.40.□ 630 x 500 x 40 2910.8063.32.□ 800 x 630 x 32
2910.2516.32.□ 250 x 160 x 32 2910.4031.40.□ 400 x 315 x 40 2910.6350.50.□ 630 x 500 x 50 2910.8063.40.□ 800 x 630 x 40
2910.2516.40.□ 250 x 160 x 40 2910.4031.50.□ 400 x 315 x 50 2910.6350.63.□ 630 x 500 x 63 2910.8063.50.□ 800 x 630 x 50
2910.2520.25.□ 250 x 200 x 25 2910.4040.32.□ 400 x 400 x 32 2910.6363.32.□ 630 x 630 x 32 2910.8063.63.□ 800 x 630 x 63

Ordering Code (example):


Aluminium plate ~ISO 6753-1 =2910.
Length L 160 mm = 16
Width B 80 mm = 08.
Thickness T 25 mm = 25.
Execution FORM sawn = 0
Order No =2910. 1608. 25. 0

subject to alterations A39


Die set press unit
2011.45.
2011.49.

c 2 ±2
customer’s specifications
d3 d3

daylight acc. to

c 3 ±2
tee slot
DIN 650
10 H8

c 1 ±2
2011.49. 2011.45.
b1
e2
b2

e1

b1

a2 a2
e e
a1 a1

2011.45. Die set press unit


work area work area max. press thrust
Order No a1⊗b2 a2⊗b1 kN a1 b1 c1 c2 c3 d3 e e1 e2
2011.4□.2020.□□□.□□□.□ 84 x 200 200 x 62 20 200 200 32 32 32 25 132 132 129
2011.4□.2520.□□□.□□□.□ 134 x 200 250 x 62 20 250 200 32 32 32 25 182 132 129
2011.4□.2525.□□□.□□□.□ 118 x 250 250 x 97 40 250 250 40 40 40 32 174 174 171
2011.4□.3125.□□□.□□□.□ 185 x 250 315 x 97 40 315 250 40 40 40 32 239 174 171
2011.4□.3131.□□□.□□□.□ 183 x 315 315 x 162 40 315 315 40 40 40 32 239 239 236
2011.4□.4031.□□□.□□□.□ 268 x 315 400 x 162 80 400 315 50 50 50 32 324 239 236
2011.4□.4040.□□□.□□□.□ 268 x 400 400 x 247 80 400 400 50 50 50 32 324 324 321

Order number system: Coupling spigots and -holders between cylinder and tool:
see next page but one.
2011.4 .4031. . .1
T grooves: .0 = without
.1 = in top bolster and intermediate plate
Installation height h
Version: 000. = without guide bolster
001. = without guide bolster – tension rod not hardened
831. = guide bolster with plain bearing
862. = guide bolster with ball bearing guide
External dimensions (a1 3 b1) 40: a1 = 400 mm; 31: b1 = 315 mm
Number of pillars: 5. = two guide pillars
9. = four guide pillars
Steel plates
Die Set Press Unit – ISO sizes

A40 subject to alterations


Die set press unit
201.145.
201.149.

c 2 ±2
customer’s specifications

tee slot
DIN 650 10 H12
daylight acc. to

c 3 ±2
height to guided
bolster bottom
l1
d3 d3
c 1 ±2

hydraulic jack

201.145. 201.149.
b1

b1
e2
b2

e1
a2 a2
e e
a1 a1

201.145. Die set press unit


work area work area max. press thrust
Order No a1⊗b2 a2⊗b1 kN a1 b1 c1 c2 c3 d3 e e1 e2 l1 Strokemax.
201.14□.2020.□□□.□□□.□ 84 x 200 200 x 62 20 200 200 32 32 32 25 132 132 129 200 130
201.14□.2520.□□□.□□□.□ 134 x 200 250 x 62 20 250 200 32 32 32 25 182 132 129 200 130
201.14□.2525.□□□.□□□.□ 118 x 250 250 x 97 40 250 250 40 40 40 32 174 174 171 200 130
201.14□.3125.□□□.□□□.□ 183 x 250 315 x 97 40 315 250 40 40 40 32 239 174 171 200 130
201.14□.3131.□□□.□□□.□ 283 x 315 315 x 162 40 315 315 40 40 40 32 239 239 236 200 130
201.14□.4031.□□□.□□□.□ 268 x 315 400 x 162 80 400 315 50 50 50 32 324 239 236 245 160
201.14□.4040.□□□.□□□.□ 268 x 400 400 x 247 80 400 400 50 50 50 32 324 324 321 245 160

Order number system: Execution: Headed guide bushes,


hydraulic jack.
201.14 .4031. . .1
T grooves: .0 = without
.1 = in top bolster and intermediate plate
Installation height h
Version: 831. = guide bolster with plain bearing
862. = guide bolster with ball bearing guide

External dimensions (a1 3 b1) 40: a1 = 400 mm; 31: b1 = 315 mm


Number of pillars: 5. = two guide pillars
9. = four guide pillars
Steel plates
Die Set Press Unit – ISO sizes

subject to alterations A41


Die Set Press Unit-Accessories
Coupling Spigot Holder
Coupling Spigot
212.16.1. 212.16.1. Coupling Spigot Holder
SW Order No d4 d5 d8 SW l1 l2 l5* M* s1 s2
212.16.1.026 26 33 45 50 70 57,4 12,6 7
212.16.1.033 33 49 60 65 86 67,4 18,6 10

* upon customer‘s specification


d8
M

l5
l2

l1
s2
s1

d4
d5

212.11. 212.11. Coupling Spigot


Order No M d4 d5 l3 l5 SW
212.11.016 M16 ⊗ 1.5 25 32 18 23 36
212.11.030 M30 ⊗ 2 32 48 30 43 60

d5
d4
SW
l5
l3

212.15. 212.15. Coupling Spigot


4 socket cap screws Order No d4 d5 d8 d7 l3 l5
M8 x 25 212.15.063 25 32 63 46 18 31
DIN EN ISO 4762 212.15.080 32 48 80 63 18 37

d5
d4
l5
l3

d7
d8

A42 subject to alterations


Special Die Set (All-Steel) to Customers‘ Specification

subject to alterations A43


Special Die Set (All-Steel) to Customers‘ Specification

A44 subject to alterations


Special Die Set (All-Steel) to Customers‘ Specification

1350

subject to alterations A45


Special Die Set (All-Steel) to Customers‘ Specification

A46 subject to alterations


Progression
Lamination
Die Set Units

A47
Progression Lamination Die Set Unit

Top Clamping Plate

Ball Bearing Top Bolster


Guide 2061.44.
206.71. Combination Spring- and
Spacer Unit 244.25./.40.

Retainer Gib

Thrust Plate

Stripper-Mounted Pillar Top Spacer


202.60.
(Compensation Disc)

Punch Retainer Plate


Ball Bearing
Guide 2061.44. Clamping Stripper
206.71.
Bottom Spacer

Bottom Bolster

Bottom Clamping Plate

Bunter Bar

Clamping Area

A48 subject to alterations


Progression lamination die set unit
Die set units for progression/lamination dies
The accuracy of a stamping die starts with the die set! When we designed
these new units, special attention was paid to the stability and load capaci-
ty of the guide pillars.
The eventual introduction of the stripper-mounted pillar in its present form
brought an eightfold increase in transverse load-carrying capacity relative
to conventional pillars; under the same radial force, deflection is reduced
to one-eigth.
While modern high-speed presses have made ball bearing guides all but Top Bolster
mandatory, the limited load capacity of these bearings remains a disad-
vantage, calling for generous nominal pillar diameters and the use of more
than two guide bearings. Stripper-Mounted Pillar
Considerable forces of inertia are encountered during the reversal of stro-
king motion at speeds in excess of 500 SPM. In order to keep these harmful
forces to a minimum, FIBRO Stripper-Mounted Pillars are provided with Ring Nut
hollow cores.
Considerations such as these formed the basis for the development of Stripper
our new die set units with stripper-mounted pillars – a concept that has
resulted in greatly improved accuracy, overall stability and speed capacity.
Collar

Bottom Bolster

Combination spring/spacer units


Strippers on FIBRO progression/lamination die set units are laid out for
the functions of punch guiding and clamping of the stock, derived from
preloaded spring/spacing units of highly compact design.
The advantages of these compact units, in accordance with executions
1 to 4, are as follows:
a) compactness – the combination of both spring- and spacer functions
saves die space
b) ease of die maintenance – punch regrinding and replacement, as well
as dimensional adaptation, can be done without dismantling of the
stripper.
Note: regrinding of punches = regrinding of spacer!
c) ease of springs maintenance – after removal of only the top clamping
plate, the complete spring/spacer unit can be taken out for replace-
ment etc. This feature applies to executions 1 and 2 only.

Retaining slots for matrixes and


guiding-stripper plate
It is of paramount importance to the accuracy of the final die assembly
that both these slots are in perfect vertical alignment, to within a few mm.
From long experience we know that all heavy machining of die set
apertures must precede the finish-machining of the two retainer slots for
the matrix inserts and the guiding/clamping stripper plate.
Whenever the machining of such apertures is not entrusted to us we will
supply our die set units with pre-ground slots only.

subject to alterations A49


Progression Lamination Die Set Unit
201.50. Executions
(mounting of top bolster to ram of press)
244.25.33

201.50. 201.50.
16

...1 ...2
with projecting top with threaded hole in top clam-
53

b3
clamping plate ping plate, for threaded shank

16
M 24x1,5

16
8

25
62

15

9
70
(240)

33

20
202.60.019.
2

201.50. 201.50.
53

15
90

b 1 -0,05
-0,10
...3 ...4
with threaded hole in top bolster, with clamping pockets
32

for threaded shank milled in top bolster


M 24x1,5

25
140

25
246

* For the sizes 201.50.2520 and 3020 guide pillars 202.60.025

Guide Elements

Ball Bearing Guides


a2

Width of slot b1 to be determined by


customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
b2

Die daylight and strip height can be reduced by up to 3 mm


through a reduction in the thickness of the Bottom Clamping Plate.

201.50. Progression Lamination Die Set Unit


max. spring
Comb. compr. (without preloading in N
spring+ pre load) (mm) spring (per spring unit) spring coefficient “c” (N)
Order No Spring ext. dims b1 spacer 241… preload 241.◻◻.25.032 241.◻◻.25.032
Type Size b1 Type Exec. a2 3 b2 max. unit b3 14 15 16 (mm) 14 15 16 17 14 15 16 17
201.50. 1320. ◻◻◻. ◻◻. ◻ 126 3 196 40 4 40 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 1620. ◻◻◻. ◻◻. ◻ 156 3 196 50 4 50 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 2020. ◻◻◻. ◻◻. ◻ 196 3 196 60 6 60 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 2520. ◻◻◻. ◻◻. ◻ 246 3 196 75 8 75 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 3020. ◻◻◻. ◻◻. ◻ 296 3 196 75 8 75 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –

Ordering Code (example):


Die Set Unit = 201.50.
a2 ⊗ b2 = 296 ⊗ 196 = 3020.
b1 = 75 mm = 075.
Springs (type) 241.15. = 15.
With projecting top clamping plate = 1 Die Set Units 201.50. can also be supplied in special sizes
Order No = 201.50.3020.075.15.1 as well as special executions, acc. to customers’ specifications.

A50 subject to alterations


Progression Lamination Die Set Unit
Executions 201.50. 244.25.44
(mounting of top bolster to ram of press)
201.50. 201.50.

16
...1 ...2
with projecting top with threaded hole in top clam- b3

63
clamping plate ping plate, for threaded shank

M 24x1,5

16
16

25

8
62
(250)

15

9
70
33

20
202.60.025.

2
201.50. 201.50.

63
b 1 -0,05

15
90
-0,10
...3 ...4
with threaded hole in with clamping pockets milled
top bolster, for threaded shank in top bolster

22
M 24x1,5
170
25

296
25

Guide Elements

Ball Bearing Guides


a2

Width of slot b1 to be determined by


customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
b2
Die daylight and strip height can be reduced by up to 16 mm
through a reduction in the thickness of the Bottom Clamping Plate.

201.50. Progression Lamination Die Set Unit

Comb. max. spring compr. preloading in N spring coefficient “c”


spring+ (without pre load) spring (per spring unit) (N)
Order No Spring ext. dims b1 spacer (mm) 241… preload 241.□□.25.045 241.□□.25.045
Type Size b1 Type Exec. a2 × b2 max. unit b3 14 15 16 17 (mm) 14 15 16 17 14 15 16 17
201.50. 1625. □□□. □□. □ 156 × 246 60 4 60 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 2025. □□□. □□. □ 196 × 246 75 6 75 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 2525. □□□. □□. □ 246 × 246 90 8 90 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 3025. □□□. □□. □ 296 × 246 100 8 100 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 3525. □□□. □□. □ 346 × 246 100 10 100 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2

Ordering Code (example):


Die Set Unit = 201.50.
a2×b2 = 296 × 246 = 3025.
b1 = 100 mm = 100.
Springs (type) 241.15. = 15.
With projecting top clamping plate = 1 Die Set Units 201.50. can also be supplied in special sizes
Order No = 201.50.3025. 100. 15. 1 as well as special executions, acc. to customers’ specifications.

subject to alterations A51


Progression Lamination Die Set Unit
201.50. 244.40.48 Executions
(mounting of top bolster to ram of press)
201.50. 201.50.
19

...1 ...2
with projecting top with threaded hole in top clam-
73

clamping plate ping plate, for threaded shank


b3

M 24x1,5
8

16
20

16

25
71
(282)

9
80
38

20
202.60.032.
201.50. 201.50.
2

20
73
100

...3 ...4
b 1 -0,05 with threaded hole in with clamping pockets milled
-0,10 top bolster, for threaded shank in top bolster
19

M 24x1,5

25
210

25
346

Guide Elements

Ball Bearing Guides


a2

Width of slot b1 to be determined by


customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.

Die daylight and strip height can be reduced by up to 16 mm


through a reduction in the thickness of the Bottom Clamping Plate.
b2

201.50. Progression Lamination Die Set Unit

Comb. max. spring compr. preloading in N spring coefficient “c”


spring+ (without pre load) spring (per spring unit) (N)
Order No Spring ext. dims b1 spacer (mm) 241… preload 241.□□.25.045 241.□□.25.045
Type Size b1 Type Exec. a2 × b2 max. unit b3 14 15 16 17 (mm) 14 15 16 17 14 15 16 17
201.50. 2030. □□□. □□. □ 196 × 296 75 4 75 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 2530. □□□. □□. □ 246 × 296 100 6 100 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 3030. □□□. □□. □ 296 × 296 100 8 100 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 3530. □□□. □□. □ 346 × 296 125 8 125 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 4030. □□□. □□. □ 396 × 296 125 8 125 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4

Ordering Code (example):


Die Set Unit = 201.50.
a2×b2 = 296 × 296 = 3030.
b1 = 100 mm = 100.
Springs (type) 241.15. = 15.
With projecting top clamping plate = 1 Die Set Units 201.50. can also be supplied in special sizes
Order No = 201.50.3030. 100. 15. 1 as well as special executions, acc. to customers’ specifications.

A52 subject to alterations


Tooling Pallet
Die Sets

A53
Fast Exchange System for Pallet Tooling
Description
The fast exchange of pallet-born tooling sets, with the concept of rapid
mechanical positioning, meets the demands for:
• lowering of tooling cost
• reduction in setting costs
• faster response to market trends.
Instead of a multitude of complete die set-born press tools, the new
system is based on a carrier die set with rapid-exchange features. This die
set can remain in the press, while any number of tooling pallet sets can be
accommodated expediently and precisely, one at a time.
There are no individual guide elements associated with a tooling pallet set
– the necessary guiding remains a function of the carrier die set exclusively.
Tooling pallet sets are mounted to standard carrier plates – the top and
bottom tooling simply slides into position, where a stop provides the
positioning control, to allow entry of the locating pins upon the required
half-turn of each of the four pin actuation levers on the die set. With the
tooling pallets now positioned accurately, the hexagonal clamping screws
at the front of the die set can be turned with a box spanner, each activating
one clamp via an internal cam, moved by threading action of the screw. The
cam angle is such that self-locking is obtained.

Press Tool Types


Sets of pallet tooling can be designed as:
• combination progression tools
• compound tools
• draw dies
• bending- and forming dies
• combination tools etc.

Setting and Tryout Aids


The absence of individual guide elements is a fundamental feature of too-
ling pallet sets which greatly assists the overall economy of the system. In
order to facilitate the aligning of top- and bottom tooling, conical centring
units can be fitted, thus providing alignment between both members by
direct means – even outside the carrier die set, on the toolmaker’s bench.
As a further aid for setting and tryout of pallet sets we offer the FIBRO
Aligning- and Tryout Press Unit 201.98. with simplified but basically similar
positioning- and locking features as the carrier die set.

A54 subject to alterations


Fast Exchange System for Pallet Tooling
Setting Positioning Aids
• slide each pallet into its position Pallet tooling sets can be
• positioning equipped with conical
• clamping centring units.
These steps can be completed in a minute.

Slide-In Insertion

Sheet Thicknesses
Sheet less than 0,4 mm in thickness is normally not recommended for the
system – on account of the smaller punch-to-die clearances associated
with thin stock materials, where the normal positioning accuracy within
the carrier die set (approximately 0,02 mm) becomes insufficient.
However, through fitting of conical centring units the overall alignment
accuracy can be improved to an extent where even sheet below 0,4 mm
thickness can be processed successfully.

Positioning

Clamping

subject to alterations A55


Fast Exchange System for Pallet Tooling
Top Bolster of Pallet Die Set
1 top bolster
2 pallet carrier plate – for slide-in insertion
3 guide bushes – optionally sliding –
or ball bearing guides
4 clamp
5 positioning pin – descends below surface
6 positioning pin lever
7 stop pin
8 clamping screw

Bottom Bolster of Pallet Die Set


1 bottom bolster
2 pallet carrier plate – for slide-in insertion
3 guide pillar
4 clamp
5 positioning pin – descends below surface
6 positioning pin lever
7 stop pin
8 clamping screw
9 bolster insert plate
10 box spanner

A56 subject to alterations


Fast Exchange System for Pallet Tooling
201.95.
a3
M 30 x 2

30
c2
h
l1

d d
h

c3
c1

a2

e
a
f3
f2
b2

b3
b4
f

a4
a5
y
e3

201.95. Fast Exchange System for Pallet Tooling


Type of work area
Order No guides* aub a2 a3 a4 a5 b2 b3 b4 c1 c2 c3 d e y e3 f f2 f3 h l1
201.95.1010. 100u100 350 300 80,5 – 200 60 80,5 40 40 16 25 220 120 260 168 113 93 29 160
201.95.2121. 210u210 450 400 161 180,2 315 150 180,2 50 40 25 40 300 220 360 270 208 133 38 180
201.95.3030. 300u300 550 500 241 270,5 420 220 250,5 63 40 25 40 380 320 460 365 305 185 38 180
201.95.3521. 350u210 600 550 320 – 315 120 150 50 40 25 40 450 370 510 270 208 133 38 180

* Type of guides: 831 for sliding guides or 862 for ball guides

subject to alterations A57


Pallet Carrier Plate
Bolster Insert Plate
Pallet Carrier Plates 201.96.
For each pallet tooling set, two carrier plates z
201.96. are required – one for mounting the top
a
tooling details, the other for the bottom tooling.

10

R5
The tooling components are dowelled into
position.

x
b2

H7
work area

ø16
y c3
a2

201.96. Pallet Carrier Plate


work area
Order No a⊗b a2 b2 c3 x y z
201.96.1010 100 u 100 150 115 16 50,1 120 130
201.96.2121 210 u 210 250 225 25 160,1 220 230
201.96.3030 300 u 300 350 315 25 250,1 320 330
201.96.3521 350 u 210 400 225 25 160,1 370 380

Bolster Insert Plates 201.97.


This insert plate has to be added to a tooling
pallet set if: non-reversing dowel
• scrap holes near the centre require additional
support
• spring cushions or bottom ejectors have to be
employed
• other features of specific die designs require
an individual insert plate
Bolster insert plates have a dowel that makes
b3
b4

them non-reversible.

h1 a4
c1 a5

201.97. Bolster Insert Plate


work area
Order No a⊗b a4 a5 b3 b4 c1 h1
201.97.1010 100 ⊗ 100 80 – 60 80 40 20
201.97.2121 210 ⊗ 210 160 180 150 180 50 25
201.97.3030 300 ⊗ 300 240 270 220 250 63 30
201.97.3521 350 ⊗ 210 320 – 120 150 50 25

A58 subject to alterations


Aligning- and Tryout Press Unit
201.98. Description
These press units have manual actuation by
way of a hydraulic jack which forces the guided
bolster upwards. In the toolroom they serve as
tryout- and setting press, especially for tooling
pallet sets. For the latter purpose they are
equipped with simplified but functionally similar
features for positioning and clamping as those in

50 ±2
FIBRO Tooling Pallet Die Sets.
Moreover the press units provide ideal facilities
for the press-fitting of pillars and bushes etc. – or
their removal. For blueing-in and tryout of all
sorts of press tools they soon prove themselves

200
as an indispensable workshop facility, with a
maximum thrust of 10 tons.

Material:
Plate: St 52-2

50 ±2
Execution:
Headed ball bearing guide bushes,
hydraulic jack, 10 tons capacity

220
ø40
50 ±2

hydraulic jack
b2
b

a
a2

201.98. Aligning- and Tryout Press Unit


work area
Order No a⊗b a2 b2
201.98.1010.863 100 ⊗ 100 315 250
201.98.3030.863 210 ⊗ 210 630 315
201.98.3030.863 300 ⊗ 300 630 315
201.98.3030.863 350 ⊗ 210 630 315

subject to alterations A59


A Die Sets

B Precision Ground Plates and Flat Bars


Steel and aluminium plates, flat and square tool steels
Precision feeler gauges, foil shims

C Lifting and Clamping Devices

D Guide elements

E Ground Precision Components

F Springs

G Elastomer-Bars, -Sheets, -Sections

H FIBRO Chemical Tooling Aids

J Peripheral Equipment

K Cam Units

L Standard Parts for Mould Making


Precision Ground
Plates
and Flat Bars

B2
Contents
2900. B6 2923.2363. B14
Steel plate ISO 6753-1 Precision flat and square bar steel ​
with machining allowance,
DIN 59350

2910. B7 2923.2379. B15


Aluminium plate ~ISO 6753-1 Precision flat and square bar steel ​
with machining allowance,
DIN 59350

2922.1730. B8 2923.2436. B16


Precision flat and square bar steel, ​ Precision flat and square bar steel ​
~DIN 59350 with machining allowance,
DIN 59350

2923.0570. B9 2923.2767. B17


Precision flat and square bar steel ​ Precision flat and square bar steel ​
with machining allowance, with machining allowance,
DIN 59350 DIN 59350

2923.2099. B10 2922.2842. B18


Precision flat and square bar steel ​ Precision flat and square bar steel, ​
with machining allowance, DIN 59350
DIN 59350

2923.2162. B11 2923.2842. B19


Precision flat and square bar steel ​ Precision flat and square bar steel ​
with machining allowance, with machining allowance,
DIN 59350 DIN 59350

2923.2312. B12 2925. B20


Precision flat and square bar steel ​ Precision feeler gauge
with machining allowance,
DIN 59350

2923.2343. B13
Precision flat and square bar steel ​
with machining allowance,
DIN 59350

B4 subject to alterations
subject to alterations B5
Steel plate ISO 6753-1
2900. Execution:
External contours milled. Thickness surfaces ground
Note:
l or b ≤ 630 = +0,2 / +0,4

l or b > 630 = +0,2 / +0,6

Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.

2900. Steel plate ISO 6753-1


Size Size Size
Order No lxbxt Order No lxbxt Order No lxbxt
2900.1608.25 160 x 80 x 25 2900.3120.40 315 x 200 x 40 2900.6340.32 630 x 400 x 32
2900.1608.32 160 x 80 x 32 2900.3120.50 315 x 200 x 50 2900.6340.40 630 x 400 x 40
2900.1610.25 160 x 100 x 25 2900.3125.32 315 x 250 x 32 2900.6340.50 630 x 400 x 50
2900.1610.32 160 x 100 x 32 2900.3125.40 315 x 250 x 40 2900.6340.63 630 x 400 x 63
2900.1612.25 160 x 125 x 25 2900.3125.50 315 x 250 x 50 2900.6350.32 630 x 500 x 32
2900.1612.32 160 x 125 x 32 2900.3131.32 315 x 315 x 32 2900.6350.40 630 x 500 x 40
2900.1616.25 160 x 160 x 25 2900.3131.40 315 x 315 x 40 2900.6350.50 630 x 500 x 50
2900.1616.32 160 x 160 x 32 2900.3131.50 315 x 315 x 50 2900.6350.63 630 x 500 x 63
2900.2010.25 200 x 100 x 25 2900.4020.32 400 x 200 x 32 2900.6363.32 630 x 630 x 32
2900.2010.32 200 x 100 x 32 2900.4020.40 400 x 200 x 40 2900.6363.40 630 x 630 x 40
2900.2010.40 200 x 100 x 40 2900.4020.50 400 x 200 x 50 2900.6363.50 630 x 630 x 50
2900.2012.25 200 x 125 x 25 2900.4025.32 400 x 250 x 32 2900.6363.63 630 x 630 x 63
2900.2012.32 200 x 125 x 32 2900.4025.40 400 x 250 x 40 2900.7140.32 710 x 400 x 32
2900.2012.40 200 x 125 x 40 2900.4025.50 400 x 250 x 50 2900.7140.40 710 x 400 x 40
2900.2016.25 200 x 160 x 25 2900.4031.32 400 x 315 x 32 2900.7140.50 710 x 400 x 50
2900.2016.32 200 x 160 x 32 2900.4031.40 400 x 315 x 40 2900.7140.63 710 x 400 x 63
2900.2016.40 200 x 160 x 40 2900.4031.50 400 x 315 x 50 2900.7150.32 710 x 500 x 32
2900.2020.25 200 x 200 x 25 2900.4040.32 400 x 400 x 32 2900.7150.40 710 x 500 x 40
2900.2020.32 200 x 200 x 32 2900.4040.40 400 x 400 x 40 2900.7150.50 710 x 500 x 50
2900.2020.40 200 x 200 x 40 2900.4040.50 400 x 400 x 50 2900.7150.63 710 x 500 x 63
2900.2512.25 250 x 125 x 25 2900.5025.32 500 x 250 x 32 2900.7163.32 710 x 630 x 32
2900.2512.32 250 x 125 x 32 2900.5025.40 500 x 250 x 40 2900.7163.40 710 x 630 x 40
2900.2512.40 250 x 125 x 40 2900.5025.50 500 x 250 x 50 2900.7163.50 710 x 630 x 50
2900.2516.25 250 x 160 x 25 2900.5031.32 500 x 315 x 32 2900.7163.63 710 x 630 x 63
2900.2516.32 250 x 160 x 32 2900.5031.40 500 x 315 x 40 2900.8040.32 800 x 400 x 32
2900.2516.40 250 x 160 x 40 2900.5031.50 500 x 315 x 50 2900.8040.40 800 x 400 x 40
2900.2520.25 250 x 200 x 25 2900.5040.32 500 x 400 x 32 2900.8040.50 800 x 400 x 50
2900.2520.32 250 x 200 x 32 2900.5040.40 500 x 400 x 40 2900.8040.63 800 x 400 x 63
2900.2520.40 250 x 200 x 40 2900.5040.50 500 x 400 x 50 2900.8050.32 800 x 500 x 32
2900.2525.25 250 x 250 x 25 2900.5050.32 500 x 500 x 32 2900.8050.40 800 x 500 x 40
2900.2525.32 250 x 250 x 32 2900.5050.40 500 x 500 x 40 2900.8050.50 800 x 500 x 50
2900.2525.40 250 x 250 x 40 2900.5050.50 500 x 500 x 50 2900.8050.63 800 x 500 x 63
2900.3116.32 315 x 160 x 32 2900.6331.32 630 x 315 x 32 2900.8063.32 800 x 630 x 32
2900.3116.40 315 x 160 x 40 2900.6331.40 630 x 315 x 40 2900.8063.40 800 x 630 x 40
2900.3116.50 315 x 160 x 50 2900.6331.50 630 x 315 x 50 2900.8063.50 800 x 630 x 50
2900.3120.32 315 x 200 x 32 2900.6331.63 630 x 315 x 63 2900.8063.63 800 x 630 x 63

B6 subject to alterations
Aluminium plate ~ISO 6753-1
2910. .2 2910. .0

Execution: Execution:
2910.□□□□.□□.2 2910.□□□□.□□.0
Two external contours milled. Thickness surfaces ground. External contours sawed. Thickness surfaces ground.
Note: Note:
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread. Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.

2910. Aluminium plate ~ISO 6753-1


Size Size Size Size
Order No lxbxt Order No lxbxt Order No lxbxt Order No lxbxt
2910.1608.25.□ 160 x 80 x 25 2910.2520.32.□ 250 x 200 x 32 2910.4040.40.□ 400 x 400 x 40 2910.6363.40.□ 630 x 630 x 40
2910.1608.32.□ 160 x 80 x 32 2910.2520.40.□ 250 x 200 x 40 2910.4040.50.□ 400 x 400 x 50 2910.6363.50.□ 630 x 630 x 50
2910.1610.25.□ 160 x 100 x 25 2910.2525.25.□ 250 x 250 x 25 2910.5025.32.□ 500 x 250 x 32 2910.6363.63.□ 630 x 630 x 63
2910.1610.32.□ 160 x 100 x 32 2910.2525.32.□ 250 x 250 x 32 2910.5025.40.□ 500 x 250 x 40 2910.7140.32.□ 710 x 400 x 32
2910.1612.25.□ 160 x 125 x 25 2910.2525.40.□ 250 x 250 x 40 2910.5025.50.□ 500 x 250 x 50 2910.7140.40.□ 710 x 400 x 40
2910.1612.32.□ 160 x 125 x 32 2910.3116.32.□ 315 x 160 x 32 2910.5031.32.□ 500 x 315 x 32 2910.7140.50.□ 710 x 400 x 50
2910.1616.25.□ 160 x 160 x 25 2910.3116.40.□ 315 x 160 x 40 2910.5031.40.□ 500 x 315 x 40 2910.7140.63.□ 710 x 400 x 63
2910.1616.32.□ 160 x 160 x 32 2910.3116.50.□ 315 x 160 x 50 2910.5031.50.□ 500 x 315 x 50 2910.7150.32.□ 710 x 500 x 32
2910.2010.25.□ 200 x 100 x 25 2910.3120.32.□ 315 x 200 x 32 2910.5040.32.□ 500 x 400 x 32 2910.7150.40.□ 710 x 500 x 40
2910.2010.32.□ 200 x 100 x 32 2910.3120.40.□ 315 x 200 x 40 2910.5040.40.□ 500 x 400 x 40 2910.7150.50.□ 710 x 500 x 50
2910.2010.40.□ 200 x 100 x 40 2910.3120.50.□ 315 x 200 x 50 2910.5040.50.□ 500 x 400 x 50 2910.7150.63.□ 710 x 500 x 63
2910.2012.25.□ 200 x 125 x 25 2910.3125.32.□ 315 x 250 x 32 2910.5050.32.□ 500 x 500 x 32 2910.7163.32.□ 710 x 630 x 32
2910.2012.32.□ 200 x 125 x 32 2910.3125.40.□ 315 x 250 x 40 2910.5050.40.□ 500 x 500 x 40 2910.7163.40.□ 710 x 630 x 40
2910.2012.40.□ 200 x 125 x 40 2910.3125.50.□ 315 x 250 x 50 2910.5050.50.□ 500 x 500 x 50 2910.7163.50.□ 710 x 630 x 50
2910.2016.25.□ 200 x 160 x 25 2910.3131.32.□ 315 x 315 x 32 2910.6331.32.□ 630 x 315 x 32 2910.7163.63.□ 710 x 630 x 63
2910.2016.32.□ 200 x 160 x 32 2910.3131.40.□ 315 x 315 x 40 2910.6331.40.□ 630 x 315 x 40 2910.8040.32.□ 800 x 400 x 32
2910.2016.40.□ 200 x 160 x 40 2910.3131.50.□ 315 x 315 x 50 2910.6331.50.□ 630 x 315 x 50 2910.8040.40.□ 800 x 400 x 40
2910.2020.25.□ 200 x 200 x 25 2910.4020.32.□ 400 x 200 x 32 2910.6331.63.□ 630 x 315 x 63 2910.8040.50.□ 800 x 400 x 50
2910.2020.32.□ 200 x 200 x 32 2910.4020.40.□ 400 x 200 x 40 2910.6340.32.□ 630 x 400 x 32 2910.8040.63.□ 800 x 400 x 63
2910.2020.40.□ 200 x 200 x 40 2910.4020.50.□ 400 x 200 x 50 2910.6340.40.□ 630 x 400 x 40 2910.8050.32.□ 800 x 500 x 32
2910.2512.25.□ 250 x 125 x 25 2910.4025.32.□ 400 x 250 x 32 2910.6340.50.□ 630 x 400 x 50 2910.8050.40.□ 800 x 500 x 40
2910.2512.32.□ 250 x 125 x 32 2910.4025.40.□ 400 x 250 x 40 2910.6340.63.□ 630 x 400 x 63 2910.8050.50.□ 800 x 500 x 50
2910.2512.40.□ 250 x 125 x 40 2910.4025.50.□ 400 x 250 x 50 2910.6350.32.□ 630 x 500 x 32 2910.8050.63.□ 800 x 500 x 63
2910.2516.25.□ 250 x 160 x 25 2910.4031.32.□ 400 x 315 x 32 2910.6350.40.□ 630 x 500 x 40 2910.8063.32.□ 800 x 630 x 32
2910.2516.32.□ 250 x 160 x 32 2910.4031.40.□ 400 x 315 x 40 2910.6350.50.□ 630 x 500 x 50 2910.8063.40.□ 800 x 630 x 40
2910.2516.40.□ 250 x 160 x 40 2910.4031.50.□ 400 x 315 x 50 2910.6350.63.□ 630 x 500 x 63 2910.8063.50.□ 800 x 630 x 50
2910.2520.25.□ 250 x 200 x 25 2910.4040.32.□ 400 x 400 x 32 2910.6363.32.□ 630 x 630 x 32 2910.8063.63.□ 800 x 630 x 63

Ordering Code (example):


Aluminium plate ~ISO 6753-1 =2910.
Length L 160 mm = 16
Width B 80 mm = 08.
Thickness T 25 mm = 25.
Execution FORM sawn = 0
Order No =2910. 1608. 25. 0

subject to alterations B7
Precision flat and square bar steel, ~DIN 59350
2922.1730. ver
we degliinal Material:
1.1730 / C45U
ori

quality Unalloyed tool steel


Execution:
Thickness precision ground, width ground or milled, length machined
s +0,2
1000 +30

b +0,2
2922.1730. Precision flat and square bar steel, ~DIN 59350
s 4 5 6 8 10 12 15 16 20 25 30 32 40 50 60 63 70 80 100 120 150
b
10 ●
12 ●
15 ●
16 ●
20 ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ● ● ●
32 ● ● ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ● ● ● ● ●
63 ● ● ● ● ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
90 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
125 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
140 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
160 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
300 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
350 ● ● ● ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
450 ● ● ● ●
500 ● ● ● ●

Ordering Code (example):


Precision flat and square bar steel, ~DIN 59350 =2922.1730.
Width B 10 mm = 010.
Thickness S 10 mm = 010.
Length L 1000 mm = 1000
Order No =2922.1730. 010. 010. 1000

B8 subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
Material: 2923.0570. ver
we degliinal
1.0570 / St 52-3
ori

Non-alloyed construction steel quality


Execution:
Thickness precision ground, width ground or milled, length machined
s +0,2
1000 +30

b +0,2
2923.0570. Precision flat and square bar steel with machining allowance, DIN 59350
s 5.2 6.2 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4 60.4 70.4 80.4 100.4
b
10.4 ●
12.4 ●
15.4 ●
20.3 ● ● ● ● ●
20.4 ●
25.3 ● ● ● ● ● ● ●
25.4 ●
30.3 ● ● ● ● ● ● ● ●
30.4 ●
40.3 ● ● ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ● ● ●
60.4 ●
70.3 ● ● ● ● ● ● ● ● ●
70.4 ●
80.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100.4 ●
120.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
125.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
140.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
160.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
180.3 ● ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ● ● ● ● ● ● ● ●
350.3 ● ● ● ● ● ● ● ● ● ●
400.3 ● ● ● ● ● ● ●

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.0570.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 1000 mm = 1000
Order No =2923.0570. 010. 010. 1000

subject to alterations B9
Precision flat and square bar steel with machining allowance, DIN 59350
2923.2099. ver
we degliinal Material:
1.2099 / X5 CrS 12
ori

quality Stainless steel for plastic moulding,


tempered to 900-1050 N/mm²
Execution:
Thickness precision ground, width ground or milled, length machined
s +0,2
500 +5

b +0,2
2923.2099. Precision flat and square bar steel with machining allowance, DIN 59350
s 6.2 8.2 10.4 15.4 20.4 25.4 30.4 40.4 50.4
b
20.3 ● ● ●
25.3 ● ● ● ●
30.3 ● ● ● ● ●
40.3 ● ● ● ● ● ●
50.3 ● ● ● ● ● ● ●
60.3 ● ● ● ● ● ● ● ●
80.3 ● ● ● ● ● ● ● ● ●
100.3 ● ● ● ● ● ● ● ● ●
125.3 ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ● ● ● ●

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2099.
Width B 20.3 mm = 020.
Thickness S 6.2 mm = 006.
Length L 500 mm = 0500
Order No =2923.2099. 020. 006. 0500

B10 subject to alterations


Precision flat and square bar steel with machining allowance, DIN 59350
Material: 2923.2162. ver
we degliinal
1.2162 / 21 MnCr 5
ori

Case hardened steel quality


Execution:
Thickness precision ground, width ground or milled, length machined
s +0,2
1000 +30

b +0,2
2923.2162. Precision flat and square bar steel with machining allowance, DIN 59350
s 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4 60.4 80.4
b
20.3 ● ● ● ●
20.4 ●
25.3 ● ● ● ● ●
25.4 ●
30.3 ● ● ● ● ● ●
30.4 ●
40.3 ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ●
60.4 ●
70.3 ● ● ● ● ● ● ● ● ● ●
80.3 ● ● ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ●

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2162.
Width B 20.4 mm = 020.
Thickness S 20.4 mm = 020.
Length L 1000 mm = 1000
Order No =2923.2162. 020. 020. 1000

subject to alterations B11


Precision flat and square bar steel with machining allowance, DIN 59350
2923.2312. ver
we degliinal Material:
1.2312 / 40 CrMnMoS 8-6
ori

quality Steel for plastic moulding, pre-tempered to 900-1050 N/mm²


Execution:
Thickness precision ground, width ground or milled, length machined
s +0,2
1000 +30

b +0,2
2923.2312. Precision flat and square bar steel with machining allowance, DIN 59350
s 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 70.4 80.4 90.4 100.4
b
12.4 ●
15.4 ●
16.4 ●
20.3 ● ● ● ●
20.4 ●
25.3 ● ● ● ● ● ●
25.4 ●
30.3 ● ● ● ● ● ● ●
30.4 ●
32.3 ● ● ● ●
32.4 ●
40.3 ● ● ● ● ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60.4 ●
63.3 ● ● ● ● ● ● ● ● ● ● ● ●
70.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70.4 ●
80.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100.4 ●
125.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
220.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ● ● ● ● ● ●

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2312.
Width B 12.4 mm = 012.
Thickness S 12.4 mm = 012.
Length L 1000 mm = 1000
Order No =2923.2312. 012. 012. 1000

B12 subject to alterations


Precision flat and square bar steel with machining allowance, DIN 59350
Material: 2923.2343. ver
we degliinal
1.2343 / X 37 CrMoV 5-1
ori

Hot work steel quality


Execution:
Thickness precision ground, width ground or milled, length machined
Note: 500 +5 / 1000 +30
s +0,2
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths

b +0,2
2923.2343. Precision flat and square bar steel with machining allowance, DIN 59350
s 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 80.4 100.4
b
10.3 ○ ○ ○ ○
10.4 ○
12.4 ○
15.3 ○ ○ ○ ○ ○ ○
15.4 ○
20.3 ○ ○ ○ ● ● ● ● ■
20.4 ●
25.3 ○ ○ ○ ● ● ● ● ■ ●
25.4 ●
30.3 ○ ○ ○ ● ● ● ● ● ●
30.4 ●
32.3 ■
40.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ○ ○ ○ ● ● ● ● ● ● ● ● ●
60.4 ●
63.3 ■ ■
80.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ● ● ■
80.4 ■
100.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ● ● ■ ■
100.4 ■
125.3 ■ ■ ■ ■ ■ ● ● ● ■ ● ● ■ ■ ■
150.3 ■ ■ ■ ■ ■ ● ● ● ■ ● ● ■ ■ ■
200.3 ■ ■ ■ ■ ■ ● ● ● ■ ● ● ■ ■

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2343.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 500 mm = 0500
Order No =2923.2343. 010. 010. 0500

subject to alterations B13


Precision flat and square bar steel with machining allowance, DIN 59350
2923.2363. ver
we degliinal Material:
1.2363 / X 100 CrMoV 5-1
ori

quality Cold worked steel


Execution:
Thickness precision ground, width ground or milled, length machined
s +0,2
1000 +30

b +0,2
2923.2363. Precision flat and square bar steel with machining allowance, DIN 59350
s 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4 60.4 80.4 100.4
b
20.4 ●
25.3 ● ● ●
25.4 ●
30.3 ● ● ● ● ●
30.4 ●
40.3 ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ●
60.4 ●
80.3 ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ●
100.4 ●
125.3 ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ●
250.3 ● ● ● ●

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2363.
Width B 20.4 mm = 020.
Thickness S 20.4 mm = 020.
Length L 1000 mm = 1000
Order No =2923.2363. 020. 020. 1000

B14 subject to alterations


Precision flat and square bar steel with machining allowance, DIN 59350
Material: 2923.2379. ver
we degliinal
1.2379 / X 155 CrVMo 12-1
ori

Cold worked steel quality


Execution:
Thickness precision ground, width ground or milled, length machined
Note: s +0,2
● = available in 500 mm and 1000 mm lengths 500 +5 / 1000 +30
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths

b +0,2
2923.2379. Precision flat and square bar steel with machining allowance, DIN 59350
s 2.2 3.2 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 63.4 70.4 80.4 100.4 120.4 150.4
b
6.2 ○
8.2 ●
10.3 ● ● ● ● ● ●
10.4 ●
12.4 ●
15.3 ● ● ● ● ● ● ● ■
15.4 ●
16.4 ■
20.3 ● ● ● ● ● ● ● ● ● ■
20.4 ●
25.3 ● ● ● ● ● ● ● ● ● ■ ●
25.4 ●
30.3 ● ● ● ● ● ● ● ● ● ■ ● ●
30.4 ●
32.3 ■ ■ ■ ■ ■ ■
32.4 ■
40.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60.4 ■
63.3 ■ ■ ■ ■ ■ ■ ■ ■ ■
63.4 ■
70.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
70.4 ■
80.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■
80.4 ■
90.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
100.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■
100.4 ■
120.4 ■
125.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■ ■
150.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■ ■
150.4 ■
160.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
200.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■ ■
250.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■
300.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■
350.3 ■ ■ ■ ■ ■ ■
400.3 ■ ■ ■ ■ ■

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2379.
Width B 6.2 mm = 006.
Thickness S 6.2 mm = 006.
Length L 500 mm = 0500
Order No =2923.2379. 006. 006. 0500

subject to alterations B15


Precision flat and square bar steel with machining allowance, DIN 59350
2923.2436. ver
we degliinal Material:
1.2436 / X 210 CrW 12
ori

quality Cold worked steel


Execution:
Thickness precision ground, width ground or milled, length machined

500 +5 / 1000 +30


s +0,2 Note:
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths

b +0,2
2923.2436. Precision flat and square bar steel with machining allowance, DIN 59350
s 2.2 3.2 4.2 5.2 6.2 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4
b
8.2 ○
10.3 ○ ● ● ● ● ●
10.4 ●
12.4 ●
15.3 ○ ● ● ● ● ● ● ○
15.4 ○
20.3 ○ ● ● ● ● ● ● ● ●
20.4 ●
25.3 ○ ● ● ● ● ● ● ● ● ●
25.4 ●
30.3 ○ ● ● ● ● ● ● ● ● ● ●
30.4 ●
40.3 ○ ● ● ● ● ● ● ● ● ● ● ●
40.4 ●
50.3 ○ ● ● ● ● ● ● ● ● ● ● ● ○
50.4 ■
60.3 ○ ● ● ● ● ● ● ● ● ● ● ● ○
80.3 ○ ● ● ● ● ● ● ● ● ● ● ● ●
100.3 ○ ● ● ● ● ● ● ● ● ● ● ● ● ■
125.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
150.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
200.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
250.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
300.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2436.
Width B 8.2 mm = 008.
Thickness S 8.2 mm = 008.
Length L 500 mm = 0500
Order No =2923.2436. 008. 008. 0500

B16 subject to alterations


Precision flat and square bar steel with machining allowance, DIN 59350
Material: 2923.2767. ver
we degliinal
1.2767 / X 45 NiCrMo 4
ori

Cold worked steel quality


Execution:
Thickness precision ground, width ground or milled, length machined
Note: 500 +5 / 1000 +30
s +0,2
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths

b +0,2
2923.2767. Precision flat and square bar steel with machining allowance, DIN 59350
s 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 80.4 100.4
b
10.3 ○ ○ ○ ○
10.4 ●
12.4 ●
15.3 ○ ○ ○ ○ ○ ○
15.4 ○
20.3 ○ ○ ○ ● ● ● ● ■
20.4 ●
25.3 ○ ○ ○ ● ● ● ● ■ ●
25.4 ●
30.3 ○ ○ ○ ● ● ● ● ● ●
30.4 ●
32.3 ■ ■ ■
40.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ○ ○ ○ ● ● ● ● ● ● ● ● ●
60.4 ■
63.3 ■ ■ ■ ■ ■ ■
70.3 ■ ■ ■ ■ ■ ■ ■ ■
80.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ● ● ■
80.4 ■
100.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ● ● ■ ■
100.4 ■
125.3 ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■
150.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
200.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
250.3 ■ ■ ■ ■ ■ ■ ■ ■ ■
300.3 ■ ■ ■ ■ ■ ■ ■

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2767.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 500 mm = 0500
Order No =2923.2767. 010. 010. 0500

subject to alterations B17


Precision flat and square bar steel, DIN 59350
2922.2842. ver
we degliinal Material:
1.2842 / 90 MnCrV
ori

quality Cold worked steel


Execution:
Thickness precision ground, width ground or milled, length machined

500 / 1000 +5
s +0,05 Note:
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths

b +0,2
2922.2842. Precision flat and square bar steel, DIN 59350
s 1 2 3 4 5 6 8 10 12 15 16 20 25 30 40 50 60
b
4 ○
5 ○
6 ●
8 ●
10 ○ ● ● ● ● ● ● ●
12 ○ ● ● ● ● ● ● ● ●
15 ○ ● ● ● ● ● ● ● ● ●
16 ●
20 ○ ● ● ● ● ● ● ● ● ● ●
25 ○ ● ● ● ● ● ● ● ● ● ● ●
30 ○ ● ● ● ● ● ● ● ● ● ● ● ●
35 ○ ● ● ● ● ● ● ● ● ● ● ● ●
40 ○ ● ● ● ● ● ● ● ● ● ● ● ● ●
50 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
125 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
160 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
180 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
200 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
300 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Ordering Code (example):


Precision flat and square bar steel, DIN 59350 =2922.2842.
Width B 4 mm = 004.
Thickness S 4 mm = 004.
Length L 500 mm = 0500
Order No =2922.2842. 004. 004. 0500

B18 subject to alterations


Precision flat and square bar steel with machining allowance, DIN 59350
Material: 2923.2842. ver
we degliinal
1.2842 / 90 MnCrV
ori

Cold worked steel quality


Execution:
Thickness precision ground, width ground or milled, length machined
Note: 500 +10/ 1000 +30
s +0,2
● = available in 500 mm and 1000 mm lengths
■ = only available in 1000 mm lengths

b +0,2
2923.2842. Precision flat and square bar steel with machining allowance, DIN 59350
s 2.2 3.2 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 80.4 100.4
b
10.3 ■ ■ ■ ■ ■ ■
10.4 ●
12.4 ●
15.3 ■ ■ ■ ■ ■ ■ ■ ■
16.4 ■
20.3 ■ ■ ● ● ● ● ● ● ● ■
20.4 ●
25.3 ■ ■ ● ● ● ● ● ● ● ■ ●
25.4 ●
30.3 ■ ■ ● ● ● ● ● ● ● ■ ● ●
30.4 ●
32.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
32.4 ■
40.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ●
60.4 ●
63.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
70.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ●
80.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ●
80.4 ●
100.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ●
100.4 ●
120.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
125.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
150.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
160.3 ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
180.3 ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
200.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
250.3 ● ● ● ● ■ ● ● ● ■ ● ● ● ●
300.3 ● ● ● ● ■ ● ● ●

Ordering Code (example):

Precision flat and square bar steel with machining allowance, ​DIN 59350 =2923.2842.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 500 mm = 0500
Order No =2923.2842. 010. 010. 0500

subject to alterations B19


Precision feeler gauge
Foil shim
Typical Applications:
h Tolerance measurement of internal and external dimensions.
h Adjustment of tooling devices and machine parts.
h Testing valve and cylinder clearances.

Material:
C-Steel, Material-No.: 1.1274
Stainless steel, Material-No.: 1.4310

2925. Precision feeler gauge, Foil shim

Precision feeler gauge Foil shims Technical specifications


Contents per can/spool Contents: foil shims per pack tensile strength N/mm2
5 m 10 m 5 m 5m 5m 5m 10 5 5
Width mm c 12,7 12,7 6 25 50 100 Format Format Format Tolerance for for
503300 mm 1003500 mm 1503500 mm ± mm carbon steel stainless steel
Thickness mm .
0,005 m m – – – m – m – 0,001 – – >1500
0,01 m m – m m m m m – 0,002 – – >1500
0,02 r r – m m m m m – 0,002 2000–2200 >1500
0,03 r r – r r m r m – 0,002 2000–2200 1500–1700
0,04 r r – r r m r m – 0,003 2000–2200 1500–1700
0,05 r r r r r m r m m 0,003 2000–2200 1500–1700
0,06 r r – r r m r m – 0,003 2000–2200 1500–1700
0,07 r r – r r m r m – 0,004 2000–2200 1500–1700
0,08 r r r r r m r m – 0,004 2000–2200 1500–1700
0,09 r r – r r m r m – 0,004 2000–2200 1500–1700
0,10 r r r r r m r m m 0,004 2000–2200 1500–1700
0,12 r r – – r m r m – 0,004 2000–2200 1500–1700
0,15 r r r r r m r m m 0,005 2000–2200 1500–1700
0,20 r r r r r m r m m 0,006 1800–2100 1500–1700
0,25 r r r r r m r m m 0,007 1800–2100 1500–1700
0,30 r r r r r m r m m 0,007 1800–2100 1500–1700
0,35 r r – – r m r m – 0,008 1800–2000 1500–1700
0,40 r r r r r m r m m 0,009 1600–1900 1500–1700
0,45 r r – – r m r m – 0,009 1600–1900 1500–1700
0,50 r r r r r m r m m 0,010 1600–1900 1500–1700
0,55 r r – – – m – m – 0,010 1600–1900 1500–1700
0,60 r r – r r m r m – 0,010 1600–1900 1500–1700
0,70 r r – r r m r m – 0,012 1600–1900 1500–1700
0,80 r r – r r m r m – 0,013 1600–1800 1500–1700
0,90 r r – r r m r m – 0,013 1600–1800 1500–1700
1,00 r r – r r m r m – 0,013 1600–1800 1500–1700

Order No. Part II = Material


r C-Steel, Material-No.: 1.1274 is 1
m Stainless steel, Material-No.: 1.4310 is 2

Ordering code (example): Ordering code (example):


Precision feeler gauge = 2925. Foil shim = 2925.
Material-No.: 1.1274 = 2925.1. Material-No.: 1.4310 = 2925.2.
Thickness 0,07 mm = 2925.1.0070. Thickness 0,02 mm = 2925.1.0020.
Width 12,7 mm = 2925.1.0025.0012. Width 50 mm = 2925.1.0025.050.
Length 10 m = 2925.1.0025.0127.10000 Length 300 mm = 2925.1.0025.050.300
Order No = 2925.1.0070.0012.10000 Order No = 2925.2.0020.050.300

B20 subject to alterations


A Die Sets

B Precision Ground Plates and Flat Bars

C Lifting and Clamping Devices


Shanks, lifter studs, eyebolts
Clamping claws, screws and bolts

D Guide elements

E Ground Precision Components

F Springs

G Elastomer-Bars, -Sheets, -Sections

H FIBRO Chemical Tooling Aids

J Peripheral Equipment

K Cam Units

L Standard Parts for Mould Making


Lifting and
Clamping
Devices

C2
C3
Contents
211.11. C10 2130.03. C14
Die set shank, straight Screw-in lifter stud with cable ​secu-
ring device

211.12. C10 2130.11. C15


Threaded die set shank DIN ISO ​ Lifter stud VDI 3366
10242-1

211.13. C11 2130.12. C15


Die set shank with collar Lifter stud with cable securing ​
device, with welded disc

211.14. C11 2130.13. C16


Bolt-on die set shank, ~DIN ISO ​ Lifter stud with cable securing ​
10242-2 device

212.11. C12 213.13. C17


Coupling spigot with thread Lifter stud

212.15. C12 2131.10. C18


Coupling spigot with flange Lifting eye bolt, high tensile

212.16. C13 2131.11. C19


Spigot holder Lifting eye bolt, rotatable

213.12. C13 2131.20. C20


Screw-in lifter stud VDI 3366 Rotary safety eyebolt, light duty, ​
with ball bearing

C4 subject to alterations
Contents
2131.21. C21 2131.34. C29
Rotary safety eyebolt, heavy duty, ​ Attachment point screwable profilift ​
with ball bearing delta

2131.25. C22 2131.35. C30


Universal rotary safety eyebolt with ​ Triple vortice ring
oval ring

2131.23. C23 2131.36. C31


Universal rotary safety eyebolt with ​ Double vortice hook
eye hook

2131.22. C24 2131.37. C32


Ring block with position lock Double vortice ring

2131.30. C25 2131.38. C33


Lifting eye bolt, high tensile Double vortice ring with central ​
device

2131.31. C26 2131.39. C34


Attachment point screwable profilift ​ Double vortice ring with internal ​
gamma thread

2131.32. C27 2431.40. C35


Attachment point screwable profilift ​ Double vortex ring screw
gamma ring nut

2131.33. C28 2134.41. C36


Hoisting snap link, omnidirectional Double vortex ring screw with ​
centring

subject to alterations C5
Contents
2131.42. C37 2132.10. C46
Double vortex ring screw Mega DSS Die lifting bolt with safety ring,
VDI 3366

2131.43. C38 2132.10.55. C47


Double vortice ring with internal ​ Die lifting bolt with safety ring and ​
thread spring, to VW standard

2131.50. C39 2132.11. C48


Attachment point weldable Die lifting bolt with safety ring and ​
profilift eta spring, CNOMO Standard

2133.11. C40 2132.10.03. .1 C49


Lifting flange with bolt with safety ​ Bush for die lifting bolt
ring, to BMW

2133.11.10. C41 2133.12. .1 C50


Lifting flange with bolt with safety ​ Die lifting bolt with safety ring, for ​
ring, to AUDI lifting flange 2133.12.

2133.12. C42-43 2140.17. C52


Lifting flange with bolt with safety ​ Clamp, forked shape, DIN 6315-B
ring

2133.13. C44 2140.15. C52


Lifting flange with bolt with safety ​ Clamping claw, goose-neck shape
ring, with feather key, to CNOMO ​
Standard

2133.15. C45 2140.13. C53


Lifting flange with bolt with safety ​ Clamping claw, infinitely variable
ring, with feather key, to BMW

C6 subject to alterations
Contents
2140.14. C53 2140.32. C57
Clamping claw, infinitely variable Hexagon Nut DIN 6330 B

2140.16. C54 2140.33. C58


Clamp, straight, DIN 6314 Hexagon nut with collar, DIN 6331

2140.10. C54 2140.34. C58


Clamp, straight, with setscrew Washer DIN 6340

2140.18. C55 2140.30. C59


Clamp, goose neck shape, DIN 6316 Screw for T-slot, DIN 787

2140.11. C55 2192.10. C60


Clamp, goose neck shape, with ​ Hexagon socket head cap screw,
setscrew DIN EN ISO 4762 - Strength class 8.8

2140.20. C56 2192.12. C61


Support, adjustable Hexagon socket head cap screw,
DIN EN ISO 4762 - Strength class
12.9

2140.19. C56 2192.20. C62


Stepped Block DIN 6318 Hexagon socket head cap screw, ​
with low profile head and key guide, ​
DIN 6912 - Strength class 8.8

2140.02. C57 2192.40. C63


Set screw Hexagon socket head cap screw, ​
with low profile head, DIN 7984 - ​
Strength class 8.8

subject to alterations C7
Contents
2192.30. C64
Hexagon socket countersunk
head cap screw, ISO 10642 -
Strength class ​8.8

2192.61. C65
Flat mushroom head screw with ​
hexagon socket

2192.90. C66
Screw plug

2140.01.01. C68
Clamping tool set

2140.01.02. C69
Clamping tool set

C8 subject to alterations
subject to alterations C9
Die set shank, straight
Threaded die set shank DIN ISO 10242-1
211.11.
d 1 h11

l2
SW

l1
l5
l3
d3

211.11. Die set shank, straight


Order No d1 d3 l1 l2 l3 l5 SW*
211.11.20.016 20 M16X1,5 40 3 18 58 17
211.11.25.016 25 M16X1,5 45 4 23 68 21
211.11.25.020 25 M20x1,5 45 4 23 68 21
211.11.32.020 32 M20x1,5 56 4 23 79 27
211.11.32.024 32 M24x1,5 56 4 23 79 27
211.11.40.024 40 M24x1,5 70 5 23 93 36
211.11.40.030 40 M30x2 70 5 23 93 36
211.11.50.030 50 M30x2 80 6 28 108 41
211.11.65.042 65 M42x3 100 8 28 128 55
*SW = Width across flats

211.12.
d 1 f9
10°
l2

d2
l1

SW
l5

l4
l3

d3

211.12. Threaded die set shank DIN ISO 10242-1


Order No d1 d2 d3 l1 l2 l3 l4 l5 SW*
211.12.20.016 20 15 M16x1,5 40 2 18 12 58 17
211.12.25.016 25 20 M16x1,5 45 2.5 23 16 68 21
211.12.25.020 25 20 M20x1,5 45 2.5 23 16 68 21
211.12.32.020 32 25 M20x1,5 56 3 23 16 79 27
211.12.32.024 32 25 M24x1,5 56 3 23 16 79 27
211.12.40.024 40 32 M24x1,5 70 4 23 26 93 36
211.12.40.027 40 32 M27x2 70 4 23 26 93 36
211.12.40.030 40 32 M30x2 70 4 23 26 93 36
211.12.50.030 50 42 M30x2 80 5 28 26 108 41
211.12.65.042 65 53 M42x3 100 8 28 26 128 55
*SW = Width across flats

C10 subject to alterations


Die set shank with collar
Bolt-on die set shank, ~DIN ISO 10242-2
211.13.
d 1 f9
10°
l2

d2
l1

SW
l5

l4
b1
l3

d3
d4

211.13. Die set shank with collar


Order No d1 d2 d3 d4 l1 l2 l3 l4 l5 b1 SW*
211.13.20.016 20 15 M16x1,5 28 40 2 16 12 61 5 17
211.13.25.016 25 20 M16x1,5 34 45 2.5 16 16 66 5 21
211.13.25.020 25 20 M20x1,5 34 45 2.5 20 16 70 5 21
211.13.32.020 32 25 M20x1,5 42 56 3 20 16 82 5 27
211.13.32.024 32 25 M24x1,5 42 56 3 24 16 86 5 27
211.13.40.024 40 32 M24x1,5 52 70 4 24 26 102 5 36
211.13.40.030 40 32 M30x2 52 70 4 30 26 108 5 36
211.13.50.030 50 42 M30x2 62 80 5 30 26 118 5 41
*SW = Width across flats

211.14.
d1 f9
10°
l2

ø15
l1
l5

d2
l4

9
l3

ø9(4x)
d10
d11

211.14. Bolt-on die set shank, ~DIN ISO 10242-2


Order No d1 d2 d10 d11 l1 l2 l3 l4 l5
211.14.20.063 20 15 45 63 40 2 18 12 58
211.14.25.063 25 20 45 63 45 2.5 18 16 63
211.14.25.080 25 20 63 80 45 2.5 18 16 63
211.14.32.097 32 25 80 97 56 3 23 16 79
211.14.32.122 32 25 105 122 56 3 23 16 79
211.14.40.097 40 32 80 97 70 4 23 26 93
211.14.40.122 40 32 105 122 70 4 23 26 93

subject to alterations C11


Coupling spigot with thread
Coupling spigot with flange
212.11.

d5
SW d4

s2
s1
s3
l5
l3
d3

212.11. Coupling spigot with thread


Order No d3 d4 d5 l3 l5 s1 s2 s3 SW*
212.11.016 M16x1,5 25 32 18 41 13 6.5 23 36
212.11.020 M20x1,5 32 48 23 64 19 9.5 41 50
212.11.024 M24x1,5 32 48 23 64 19 9.5 41 50
212.11.030 M30x2 32 48 23 66 19 9.5 43 60
*SW = Width across flats

212.15.
d5
d4
s2
s1
l5

9
l3

ø9(4x)
ø15
d7
d8

212.15. Coupling spigot with flange


Order No d4 d5 d7 d8 l3 l5 s1 s2
212.15.063 25 32 46 63 18 31 13 6.5
212.15.080 32 48 63 80 18 37 19 9.5
212.15.097 32 48 80 97 23 42 19 9.5
212.15.122 32 48 105 122 23 42 19 9.5

C12 subject to alterations


Spigot holder
Screw-in lifter stud VDI 3366
212.16.
d 1 d9
10
°
l2
l1
l5

l4

d2
l3

s2
s1

d4
d5
d8

212.16. Spigot holder


Work area
Order No d1 d2 d4 d5 d8 l1 l2 l3 l4 l5 s1 s2
212.16.025 25 20 26 33 56 45 4 25 16 70 12.6 7
212.16.032 32 25 33 49 80 56 4 30 16 86 18.6 10
212.16.040 40 32 33 49 80 70 5 30 26 100 18.6 10

213.12. VDI 3366

SW
d1

d3

l2 l4 l3
l5

213.12. Screw-in lifter stud VDI 3366


Order No d1 d3 l2 l3 l4 l5 SW* Lifting capacity [kg]
213.12.016 16 M16 20 28 5 58 24 320
213.12.020 20 M20 22 34 6 68 30 500
213.12.024 25 M24 25 38 8 78 36 1000
213.12.030 32 M30 32 45 10 95 41 1500
213.12.036 40 M36 40 56 12 118 50 2500
*SW = Width across flats

subject to alterations C13


Screw-in lifter stud with cable securing device
2130.03.

l5
l2 l4 l3
SW

d1

d3
r

Note:
For opening the cable safety device, use key 2130.00.03.01 (to be
ordered ​separately).

2130.03. Screw-in lifter stud with cable securing device


Order No d1 d3 l2 l3 l4 l5 SW r Lifting capacity [kg]
2130.03.020 20 M20 22 34 6.5 8.5 30 38 500
2130.03.024 25 M24 25 38 8 9 36 42 1000
2130.03.030 32 M30 32 45 10 10 41 50 1500
2130.03.036 40 M36 40 56 12 11 50 57 2500

C14 subject to alterations


Lifter stud VDI 3366
Lifter stud with cable securing device, with welded disc
2130.11.
l5 t
d1

d2
d4

f
l2 l3 l6 l4
d1

2
f

f
l6 l4

2130.11. Lifter stud VDI 3366


Number of
Order No d1 d2 d4 f l2 l3 l4 l5 l6 t screw holes Lifting capacity [kg]
2130.11.020 16 9 15 20 6 20 10 80 34 9 2 320
2130.11.025 20 11 18 25 8 25 10 90 37 11 2 630
2130.11.035 25 13.5 20 35 8 30 12 100 38 13 2 1250
2130.11.040 32 17.5 26 40 10 32 16 120 46 17.5 2 2000
2130.11.050 40 22 33 50 10 40 18 140 54 21.5 2 3200
2130.11.060 50 26 40 60 12 45 22 160 59 25.5 2 5000
2130.11.080 63 22 33 80 12 50 20 200 78 21.5 4 8000
2130.11.100 80 26 40 100 15 65 25 250 100 25.5 4 12500
2130.11.120 100 33 48 120 15 80 30 300 125 32 4 20000

2130.12.
t 8 l5
l2 l3 l6 l4
d1
d5

d2
d4
f

d1
d5

2
f
f

l6 l4

2130.12. Lifter stud with cable securing device, with welded disc
Number of
Order No d1 d2 d4 d5* f l2 l3 l4 l5 l6 t screw holes Lifting capacity [kg]
2130.12.020 16 9 15 60 20 6 20 10 80 34 9 2 320
2130.12.025 20 11 18 70 25 8 25 10 90 37 11 2 630
2130.12.035 25 13.5 20 70 35 8 30 12 100 38 13 2 1250
2130.12.040 32 17.5 26 110 40 10 32 16 120 46 17.5 2 2000
2130.12.050 40 22 33 110 50 10 40 18 140 54 21.5 2 3200
2130.12.060 50 26 40 150 60 12 45 22 160 59 25.5 2 5000
2130.12.080 63 22 33 150 80 12 50 20 200 78 21.5 4 8000
2130.12.100 80 26 40 150 100 15 65 25 250 100 25.5 4 12500
2130.12.120 100 33 48 150 120 15 80 30 300 125 32 4 20000
*Pulley for cable securing device welded on

subject to alterations C15


Lifter stud with cable securing device
2130.13.

t
d4
d2 r

f
d1
l2 l4
l3 l6
l5

f/2
f
d1

l4
l6

Note:
For opening the cable safety device, use key 2130.00.03.01 (to be
ordered ​separately).

2130.13. Lifter stud with cable securing device


Number of
Order No d1 d2 d4 f l2 l3 l4 l5 l6 r t screw holes Lifting capacity [kg]
2130.13.025 20 11 18 25 8 25 10 99 37 38 11 2 630
2130.13.035 25 13.5 20 35 8 30 12 112.5 38 42 13 2 1250
2130.13.040 32 17.5 26 40 10 32 16 132.5 46 52 17.5 2 2000
2130.13.050 40 22 33 50 10 40 18 152.5 54 60 21.5 2 3200
2130.13.060 50 26 40 60 12 45 22 173 59 66 25.5 2 5000
2130.13.080 63 22 33 80 15 50 20 213.5 78 80 21.5 4 8000

C16 subject to alterations


Lifter stud
213.13.

20°
t1
t2

h1
h
l7
30°

d2
d3
d4
d1

l6
b
l2 l4 l4
l3
l5

213.13. Lifter stud


Order No b d1 d2 d3 d4 h h1 l2 l3 l4 l5 l6 l7 t1 t2 Lifting capacity [kg]
213.13.060 60 32 13.5 20 44 24 40 8 60 14 100 32 24 15 29 2000
213.13.080 80 40 17.5 26 60 32 50 10 70 16 120 44 26 20 35.5 3500
213.13.100 100 50 22 33 70 40 65 12 88 20 145 56 30 25 46.5 6000

subject to alterations C17


Lifting eye bolt, high tensile
2131.10.
d

F1

b
F2 F2

a
c
d2 e

Description: Note:
During use check that the eyebolt is firmly seated. Ensure that the bolting surface is flat. Thread must be screwed in ​
Rotation during the lifting operation must be avoided. completely.
It will not rotate automatically to the correct load angle. Form: = octagonal, Grade 8
Not approved for mining applications. Identification: clear indication of permissible load for F2 category critical ​
loads (not permissible for DIN 580)
Material:
1.6541, heavy duty heat treated.
100% electromagnetically crack tested, to EN 1677-1, safety factor 4:1.

2131.10. Lifting eye bolt, high tensile


Order No d2 c a b d e
2131.10.006 M6 12 34 11 25 25
2131.10.008 M8 12 34 11 25 25
2131.10.010 M10 15 34 11 25 25
2131.10.012 M12 18 41 13 30 30
2131.10.014 M14 21 48 15 35 35
2131.10.016 M16 24 48 15 35 35
2131.10.020 M20 30 55 17 40 40
2131.10.024 M24 36 70 21 50 50
2131.10.030 M30 45 85 26 60 60
2131.10.036 M36 54 130 43 90 100
2131.10.042 M42 63 130 43 90 100
2131.10.048 M48 67 130 43 90 100

Max. carried load “G” in tonnes for various types of attachment


Type of attachment, Arrangement F1 F2
of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 2 3 and 4 symmetrical 3 and 4
asymme- asymmetri-
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical cal
Order No carried load in tonnes
2131.10.006 0,4 0,8
2131.10.008 0,8 1,6
2131.10.010 1 2 ou
hat y
2131.10.012 1,6 3,2 m m end t 31.11.
co 2 1
2131.10.014 3 6 We re e eyebolt le in the
h
2131.10.016 4 8 use t s adjustab e for the
i
2131.10.020 6 12 that on of forc n with no
ti o
2131.10.024 8 16 direc suspensi d loads!
2131.10.030 12 24 p e o f arr ie
ty ls of c
2131.10.036 16 32 detai
2131.10.042 24 48
2131.10.048 32 64

10.2017 subject to alterations


Lifting eye bolt, rotatable
2131.11.
360°
d
F1 e1
b

F2 F2
a
c

d2 e

Description: Material:
During use check that the hexagon socket screw is firmly seated. Can be ​ 1.6541, forged, heavy duty heat treated.
set for the direction of application so that there is no accidental turning ​ 100% electromagnetically crack tested, to EN 1677-4, safety factor 4:1.
and flipping over. Captive hexagon socket screw. No tools are required ​
as the hexagon socket screw is supplied with a hardened star profile ​
Note:
Ensure that the bolting surface is flat. Thread must be screwed in ​
key. The star profile key engages in the hexagon socket. It can be ​
completely.
screwed and unscrewed by hand.
Form: octagonal – clearly distinguishable to DIN 580 eye bolt
Make sure that the ring is free to rotate through 360° when the unit is ​
Identification: clear indication of permissible load
screwed in.

2131.11. Lifting eye bolt, rotatable


Order No d2 c a b d e e1
2131.11.008 M8 12 35 11 25 25 9
2131.11.010 M10 15 35 11 25 25 9
2131.11.012 M12 18 42 13 30 30 10
2131.11.016 M16 24 49 15 35 36 13
2131.11.020 M20 30 58 17 40 41 16
2131.11.024 M24 36 70 20 49 51 19
2131.11.030 M30 45 87 26 60 66 24
2131.11.036 M36 54 103 32 72 76 29
2131.11.042 M42 63 121 37 84 86 33
2131.11.048 M48 72 138 42 94 100 42

Max. carried load “G” in tonnes for various types of attachment


Type of attachment, Arrangement F1 F2
of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 2 3 and 4 symmetrical 3 and 4
asymme- asymmetri-
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical cal
Order No carried load in tonnes
2131.11.008 1 0,3 2 0,6 0,42 0,3 0,3 0,63 0,45 0,3
2131.11.010 1 0,4 2 0,8 0,56 0,4 0,4 0,84 0,6 0,4
2131.11.012 2 0,75 4 1,5 1 0,75 0,75 1,6 1,12 0,75
2131.11.016 4 1,5 8 3 2,1 1,5 1,5 3,15 2,25 1,5
2131.11.020 6 2,3 12 4,6 3,22 2,3 2,3 4,83 3,45 2,3
2131.11.024 8 3,2 16 6,4 4,48 3,2 3,2 6,7 4,8 3,2
2131.11.030 12 4,5 24 9 6,3 4,5 4,5 9,4 6,7 4,5
2131.11.036 16 7 32 14 9,8 7 7 14,7 10,5 7
2131.11.042 24 9 48 18 12,6 9 9 18,9 13,5 9
2131.11.048 32 12 64 24 16,8 12 12 25,2 18 12

subject to alterations 10.2017


Rotary safety eyebolt, light duty, with ball bearing
2131.20. 360°
c øa
180°

F3

b
F1
F2

e
g
d2

f 1)
d1 SW

Description: Note:
For loads that are turned and rotated. Ensure that the bolting surface is flat. Thread must be screwed in ​
Mounted on ball-bearings – can be rotated through 360° under load ​ completely.
(F3). The threaded connection on the transported load must be suitable for ​
Cannot be rotated under full load at 90° to the threaded fixing (F1, F2). transferring forces.
Not suitable for extended rotational movement when fully loaded.
Can be loaded on all sides with a safety factor 4:1.
High-strength suspension eye conforming to EN 1677-4
1) Other thread lengths available upon request.

2131.20. Rotary safety eyebolt, light duty, with ball bearing


Rated carrying capacity
Order No for F1 [t] d2 f a b c d1 e g SW*
2131.20.008.013 0.3 M8 13 8 31 29 30 76 36 28
2131.20.010.017 0.45 M10 17 8 31 29 33.5 78 38 30
*SW = Width across flats

Max. carried load “G” in tonnes for various types of attachment


Type of attachment, Arrangement F3 F1(F2)
of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 2 3 and 4 symmetrical 3 and 4
asymme- asymmetri-
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical cal
Order No Thread carried load in tonnes
2131.20.008.013 M8 0,6 0,3 (0,4) 1,2 0,6 (0,8) 0,42 (0,56) 0,3 (0,4) 0,3 (0,4) 0,63 (0,84) 0,45 (0,6) 0,3 (0,4)
2131.20.010.017 M10 0,9 0,45 (0,6) 1,8 0,9 (1,2) 0,63 (0,84) 0,45 (0,6) 0,45 (0,6) 0,94 (1,26) 0,67 (0,9) 0,45 (0,6)

10.2017 subject to alterations


Rotary safety eyebolt, heavy duty, with ball bearing
2131.21. F3
360°
180°
øa
c
b

F1

F2
e

SW

d1 d2
f

Description: Note:
For loads that are turned and rotated. Ensure that the bolting surface is flat. Thread must be screwed in ​
Mounted on ball-bearings – can be rotated through 360° under load ​ completely.
(F3). The threaded connection on the transported load must be suitable for ​
Cannot be rotated under full load at 90° to the threaded fixing (F1, F2). transferring forces.
Not suitable for extended rotational movement when fully loaded.
Can be loaded on all sides with a safety factor 4:1.

2131.21. Rotary safety eyebolt, heavy duty, with ball bearing


Rated carrying capacity
Order No for F1 [t] d2 f a b c d1 e SW*
2131.21.036 8 M36 54 22 86 50 90 208 80
2131.21.042 12 M42 63 26 111 65 98 235 85
2131.21.045 12 M45 67 26 111 65 98 235 85
2131.21.048 13 M48 68 26 111 65 98 235 85
2131.21.056 16 M56 84 32 119 70 120 274 95
2131.21.064 16 M64 94 32 119 70 120 274 95
2131.21.090 40 M90 135 46 170 110 170 378 145
*SW = Width across flats

Max. carried load “G” in tonnes for various types of attachment


Type of attachment, Arrange- F3 F1(F2)
ment of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 2 3 and 4 symmetrical 3 and 4
asymme- asymme-
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No Thread carried load in tonnes
2131.21.036 M36 15 8 (10) 30 16 (20) 11,2 (14) 8 (10) 8 (10) 16,8 (21) 12 (15) 8 (10)
2131.21.042 M42 17 12 (13) 34 24 (26) 16,8 (18,2) 12 (13) 12 (13) 25,2 (27,3) 18 (19,5) 12 (13)
2131.21.045 [M45] 18 12 (15) 36 24 (30) 16,8 (21) 12 (15) 12 (15) 25,23 (31,5) 18 (22,5) 12 (15)
2131.21.048 M48 18 13 (16) 36 26 (32) 18,2 (22,4) 13 (16) 13 (16) 27,3 (33,6) 19,5 (24) 13 (16)
2131.21.056 M56 28 16 (22) 56 32 (44) 22,4 (30,8) 16 (22) 16 (22) 33,6 (46,2) 24 (33) 16 (22)
2131.21.064 M64 28 16 (25) 56 32 (50) 22,4 (35) 16 (25) 16 (25) 33,6 (52,5) 24 (37,5) 16 (25)
2131.21.090 M90 50 40 (50) 100 80 (100) 56 (70) 40 (50) 40 (50) 84 (105) 60 (75) 40 (50)

subject to alterations 10.2017


Universal rotary safety eyebolt with oval ring
2131.25.

b
e
SW

g
f
d2
d

Description:
The unviversal rotary safety eyebolts with oval ring with double ball ​
bearing for smooth non-jerking action tipping, rotating and turning.
Also rotates 90° in direction of screwing in with full load.
Not suitable for extended rotational movement when fully loaded.
The special design avoids damage to lifting elements and the valuable ​
load when turning.
For ring hoists, slings, cables, hooks etc.
Note:
Ensure even screw-in surface, threads must be screwed in completely.

2131.25. Universal rotary safety eyebolt with oval ring


Rated carrying
Order No capacity [t] d2 f a b c d e g SW*
2131.25.012 0.63 M12 18 9 65 35 40 105 41 36
2131.25.016 1.5 M16 24 11 65 35 46 115 50 41
2131.25.020 2.5 M20 30 13 75 40 61 135 61 55
2131.25.024 4.0 M24 36 16 95 45 78 172 77 70
2131.25.030 5.0 M30 45 21 130 60 95 223 93 85
2131.25.036 8.0 M36 54 24 140 65 100 242 102 90
*SW = Width across flats

Max. carried load “G” in tonnes for various types of attachment


Type of attachment, Arrangement
of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 2 3 and 4 symmetrical 3 and 4
asymme- asymmetri-
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical cal
Order No carried load in tonnes
2131.25.012 0,63 0,63 1,26 1,26 0,88 0,63 0,63 1,32 0,95 0,63
2131.25.016 1,5 1,5 3,0 3,0 2,1 1,5 1,5 3,15 2,25 1,5
2131.25.020 2,5 2,5 5,0 5,0 3,5 2,5 2,5 5,25 3,75 2,5
2131.25.024 4,0 4,0 8,0 8,0 5,6 4,0 4,0 8,4 6,0 4,0
2131.25.030 6,7 5,0 13,4 10,0 7 5 5 10,5 7,5 5,0
2131.25.036 10,0 8,0 20,0 16,0 11,2 8,0 8,0 16,8 12,0 8,0

10.2017
subject to alterations
Universal rotary safety eyebolt with eye hook
2131.23.

a
b
c
e
g
f SW

d2
d

Description:
The unviversal rotary safety eyebolts with eye hooks with double ball ​
bearing for smooth non-jerking action tipping, rotating and turning.
Also rotates 90° in direction of screwing in with full load.
Not suitable for extended rotational movement when fully loaded.
The special design avoids damage to lifting elements and the valuable ​
load when turning.
For ring hoists, slings, cables, hooks etc.
Note:
Ensure even screw-in surface, threads must be screwed in completely.

2131.23. Universal rotary safety eyebolt with eye hook


Rated carrying
Order No capacity [t] d2 f a b c d e g SW*
2131.23.012 0.63 M12 18 13 75 18 40 116 41 36
2131.23.016 1.5 M16 24 20 97 25 46 147 50 41
2131.23.020 2.5 M20 30 28 126 30 61 187 61 55
2131.23.024 4 M24 36 36 150 35 78 227 77 70
2131.23.030 5 M30 45 37 174 40 95 267 93 85
2131.23.036 8 M36 54 49 208 48 100 310 102 90
*SW = Width across flats

Max. carried load “G” in tonnes for various types of attachment


Type of attachment, Arrangement
of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 2 3 and 4 symmetrical 3 and 4
asymme- asymmetri-
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical cal
Order No carried load in tonnes
2131.23.012 0,63 0,63 1,26 1,26 0,88 0,63 0,63 1,32 0,95 0,63
2131.23.016 1,5 1,5 3,0 3,0 2,1 1,5 1,5 3,15 2,25 1,5
2131.23.020 2,5 2,5 5,0 5,0 3,5 2,5 2,5 5,25 3,75 2,5
2131.23.024 4,0 4,0 8,0 8,0 5,6 4,0 4,0 8,4 6,0 4,0
2131.23.030 6,7 5,0 13,4 10,0 7 5,0 5,0 10,5 7,5 5,0
2131.23.036 10,0 8,0 20,0 16,0 11,2 8,0 8,0 16,8 12,0 8,0

subject to alterations 10.2017


Ring block with position lock
2131.22.016 k n
92 ±0,5 18

b
Lock plate
d 17 DIN 463 St.

a
3

h
c
d2
Position lock
e ±0,5 m
53 ød 1+0,2 1) 2) p
M16

6 min.
max. carrying capacity

1x45°

g
= 3,0 t when secured
at four points

2131.22. k n
b

180
°
screw
d
a
c

d2 Position lock d 1 +0,2

h
P
j

g min.
e ±0,5 f ±0,4
m

Description: Fixing:
The position locks protect the fixing bolts against bending and shear ​ Only use 100% crack tested bolts.
stresses. The ring can be folded down. Once bolts have been in use for some time, check that they are firmly ​
seated.
Note: Minimum grade of screws, see table: "Y"
1)Drill the holes for the position locks first.
2131.22.016.: Only use hexagonal bolts to ISO 4014. Fit washers before ​
2)Fix the ring block in the position lock and then tap the holes.
tightening and securing bolts (tightening torque 120 Nm).
Ensure that the bolting surface is flat.
See also loading of eyebolts.
2131.22.020./030.: Use only hexagon socket head screws conforming to ​
The threaded connection on the transported load must be suitable for
ISO 4762 (2131.22.020 tightening torque 300 Nm, 2131.22.030 tigh-
transferring forces.
tening t​ orque 600 Nm).

2131.22. Ring block with position lock


Rated carrying
Order No capacity [t] d2 h a b c d d1 e f g j k m n y p
2131.22.016 3 M16 50 67 16 5 48 18 136 - 30 - 178 34 16 10.9 71
2131.22.020 10 M20 45 102 22 6 65 30 143 78 50 8 213 120 25 12.9 100
2131.22.030 16 M30 63 131 30 8 90 46 198 104 70 10 270 170 32 12.9 134

Max. carried load “G” in tonnes for various types of attachment


Type of attachment, F3 F1(F2)
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 2 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° asymm. 0–45° 45–60° asymm.
Order No Thread carried load in tonnes
2131.22.016 2 ⊗ M16 3 3 6 6 4,2 3 3 6,3 4,5 3
2131.22.020 4 ⊗ M20 10 10 20 20 14 10 10 21 15 10
2131.22.030 4 ⊗ M30 16 16 32 32 22,4 16 16 33,6 24 16

C9 subject to alterations
Lifting eye bolt, high tensile
2131.30.
b
øf

h
a
e
l

d2
øc

Description: Note:
Only tighten eyebolts hand-tight. Not suitable for diagonal pull. Avoid ​ Load capacity according to operating instructions or load capacity table ​
turning movements during transport. in the specified directions of pull.
Material: When selecting the arrangement, make sure that unequal loading does ​
Alloyed steel, hardened and tempered, quality class 8
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factory 4

2131.30. Lifting eye bolt, high tensile


Rated carrying
Order No capacity [t] d2 l a b c e f h
2131.30.006 0.4 M6 13 25 45 25 10 10 45
2131.30.008 0.8 M8 13 25 45 25 10 10 45
2131.30.010 1 M10 17 25 45 25 10 10 45
2131.30.012 1.6 M12 21 35 63 35 14 14 62
2131.30.014 3 M14 21 35 63 35 14 14 62
2131.30.016 4 M16 27 35 63 35 14 14 62
2131.30.020 6 M20 30 50 90 50 20 20 90
2131.30.024 8 M24 36 50 90 50 20 20 90
2131.30.030 12 M30 45 60 108 65 24 24 109
2131.30.036 16 M36 54 70 126 75 26 28 128
2131.30.042 24 M42 63 80 144 85 30 32 147
2131.30.048 32 M48 68 90 166 100 35 38 168

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment G G G G G G G G
Number of lines 1 1 2 2 2 2 3+4 3+4 2 3+4
asym­ asym­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
metrical metrical
Order No carrying capacity in tonnes
2131.30.006 0.4 0.8
2131.30.008 0.8 1.6
2131.30.010 1 2 pull
2131.30.012 1.6 3.2 b o lt in the
ye only!
the e e
2131.30.014 3 6 Load direction types, us
2131.30.016 4 8 ift in g olt
ese l eyeb
2131.30.020 6 12 For th turnable turnable
2131.30.024 8 16 the . or the 1.34
.31 t 213
2131.30.030 12 24 2131 ent poin
hm
2131.30.036 16 32 attac
2131.30.042 24 48
2131.30.048 32 64

subject to alterations C25


Attachment point screwable profilift gamma
2131.31.
b
a

c
d
e
h

d2
f

Description: Note:
When replacing, make sure the Allen screw is seated firmly. Adjustable ​ Ensure even screw-in surface, threads must be screwed in completely.
in the direction of force, thus no unintended opening up and ​overtwis- Each attachment point is provided with an individual serial number
ting! Screwing in and out by hand possible. The ring must be ​able to be Information about installation and removal, see operating instructions.
turned 360° in the screwed tight state. Load capacity according to operating instructions or load capacity table ​
in the specified directions of pull.
Material: Set attachment point in permitted loading direction before loading.
Structural parts: High-strength chrome nickle alloyed Q & T steel.
Screws: High-strength screws strength class 10.9, 100 % crack tested
When selecting the arrangement, make sure that unequal loading does ​
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 4

Other lengths (n) on request!

2131.31. Attachment point screwable profilift gamma


Rated carrying
Order No capacity [t] d2 n a b c d e f
2131.31.008 0.3 M8 15 25 45 10 27 53 35
2131.31.010 0.5 M10 15 25 45 10 27 53 35
2131.31.012 0.7 M12 20 30 55 12 32 63 43
2131.31.016 1.5 M16 25 35 64 14 36 70 50
2131.31.020 2.3 M20 30 40 69 16 41 78 54
2131.31.024 3.2 M24 35 50 86 18 50 93 69
2131.31.030 4.9 M30 45 60 110 25 60 114 90
2131.31.036 7 M36 55 70 132 31 70 136 108
2131.31.042 9 M42 65 80 152 36 72 153 126
2131.31.048 12 M48 75 95 179 42 88 179 148

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment G G G G G G G G
Number of lines 1 1 2 2 2 2 3+4 3+4 2 3+4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No tightening torque [Nm] carrying capacity in tonnes
2131.31.008 1 0.3 2 0.6 0.4 0.3 0.6 0.4 0.3 0.3
2131.31.010 1.5 0.5 3 1 0.7 0.5 1 0.7 0.5 0.5
2131.31.012 2 0.7 4 1.4 1 0.7 1.4 1 0.7 0.7
2131.31.016 4 1.5 8 3 2.1 1.5 3 2.2 1.5 1.5
simply tighten
2131.31.020 5 2.3 10 4.6 3.2 2.3 4.8 3.4 2.3 2.3
hand­tight
2131.31.024 6.5 3.2 13 6.4 4.5 3.2 6.7 4.8 3.2 3.2
2131.31.030 12 4.9 24 9.8 6.9 4.9 10.3 7.3 4.9 4.9
2131.31.036 15 7 30 14 9.8 7 14.7 10.5 7 7
2131.31.042 22 9 44 18 12.6 9 18.9 13.5 9 9
2131.31.048 30 12 60 24 16.8 12 25 18 12 12

C26 subject to alterations


Attachment point screwable profilift gamma ring nut
2131.32.
b
a
c
d

d2
e

Description: Note:
Pay attention to firm seating of the ring nut when inserting. Adjustable ​ Ensure even screw-in surface, threads must be screwed in completely.
in the direction of force, thus no unintended opening up and ​overtwis- Each attachment point is provided with an individual serial number
ting! Screwing in and out by hand possible. The ring must be ​able to be Information about installation and removal, see operating instructions.
turned 360° in the screwed tight state. Load capacity according to operating instructions or load capacity table ​
in the specified directions of pull.
Material: Set attachment point in permitted loading direction before loading.
Structural parts: High-strength chrome nickle alloyed Q & T steel.
Nuts: High-strength nuts, strength class 10, 100 % crack tested
When selecting the arrangement, make sure that unequal loading does ​
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 4.

2131.32. Attachment point screwable profilift gamma ring nut


Rated carrying
Order No capacity [t] d2 a b c d e f
2131.32.008 0.3 M8 25 45 10 21 55 35
2131.32.010 0.5 M10 25 45 10 21 55 35
2131.32.012 0.7 M12 30 55 12 25 65 43
2131.32.016 1.5 M16 35 64 14 29 72 50
2131.32.020 2.3 M20 40 69 16 34 80 54
2131.32.024 3.5 M24 50 86 18 40 95 69
2131.32.030 4.9 M30 60 110 25 47 115 90

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment G G G G G G G G
Number of lines 1 1 2 2 2 2 3+4 3+4 2 3+4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.32.008 1 0.3 2 0.6 0.4 0.3 0.6 0.4 0.3 0.3
2131.32.010 1.5 0.5 3 1 0.7 0.5 1 0.7 0.5 0.5
2131.32.012 2 0.7 4 1.4 1 0.7 1.4 1 0.7 0.7
2131.32.016 4 1.5 8 3 2.1 1.5 3 2.2 1.5 1.5
2131.32.020 4.5 2.3 9 4.6 3.2 2.3 4.8 3.4 2.3 2.3
2131.32.024 5 3.5 10 7 4.9 3.5 7.4 5.2 3.5 3.5
2131.32.030 12 4.9 24 1.4 6.9 4.9 10.3 7.3 4.9 4.9

subject to alterations C27


Hoisting snap link, omnidirectional
2131.33.
g X
b

d
„X” SW
s

f
c

a
h
e
d2

Description: Material:
The hinged unit is free to rotate through 360°, self-align with the d
​ irec- Alloyed tool steel
tion of pull and folding. The hoisting Snap Link must be installed in t​ he
stress direction before loading, must be able to move freely and ​may
Note:
Ensure even screw-in surface, threads must be screwed in completely.
not be supported at an angle.
Do not rotate under load.
Full load bearing capacity in any direction.
Complete with a 100% crack-checked outer and inner hexagonal bolt
for ​universal tool use.

2131.33. Hoisting snap link, omnidirectional


Rated carrying
Order No capacity [t] d2 e g a b c d f h s SW Tightening torque [Nm]
2131.33.008.055 0.3 M8 12 55 30 35 35 11 84 28 6 13 30
2131.33.010.055 0.63 M10 16 55 30 35 36 11 86 29 6 17 60
2131.33.012.057 1 M12 18 57 33 37 44 14 98 36 8 19 100
2131.33.014.057 1.2 M14 21 57 33 37 45 14 98 36 10 22 120
2131.33.016.057 1.5 M16 24 57 33 37 46 14 98 36 10 24 150
2131.33.018.082 2 M18 26 82 50 54 57 17 142 44 12 30 200
2131.33.020.082 2.5 M20 30 82 50 54 57 17 142 44 12 30 250
2131.33.024.082 4 M24 36 82 50 54 59 17 142 44 14 36 400
2131.33.027.099 4 M27 38 99 60 65 79 23 170 62 17 41 400
2131.33.030.099 5 M30 48 99 60 65 81 23 170 62 17 46 500
2131.33.036.099 7 M36 54 99 60 65 86 23 177 63 22 55 700
2131.33.036.124 8 M36 62 124 77 85 101 27 225 78 22 55 800
2131.33.042.124 10 M42 72 124 77 85 104 27 225 78.5 24 65 1000
2131.33.042.158 15 M42 63 158 95 104 115 36 256 89 24 65 1500
2131.33.048.158 20 M48 72 158 95 104 119 36 258 89 27 75 2000

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3 and 4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.33.008.055 0.3 0.3 0.6 0.6 0.42 0.3 0.63 0.45 0.3 0.3
2131.33.010.055 0.63 0.63 1.26 1.26 0.88 0.63 1.32 0.95 0.63 0.63
2131.33.012.057 1 1 2 2 1.4 1 2.1 1.5 1 1
2131.33.014.057 1.2 1.2 2.4 2.4 1.7 1.2 2.5 1.8 1.2 1.2
2131.33.016.057 1.5 1.5 3 3 2.1 1.5 3.1 2.2 1.5 1.5
2131.33.018.082 2 2 4 4 2.8 2 4.2 3 2 2
2131.33.020.082 2.5 2.5 5 5 3.5 2.5 5.2 3.7 2.5 2.5
2131.33.024.082 4 4 8 8 5.6 4 8.4 6 4 4
2131.33.027.099 4 4 8 8 5.6 4 8.4 6 4 4
2131.33.030.099 5 5 10 10 7 5 10.5 7.5 5 5
2131.33.036.099 7 7 14 14 9.8 7 14.7 10.5 7 7
2131.33.036.124 8 8 16 16 11.2 8 16.8 12 8 8
2131.33.042.124 10 10 20 20 14 10 21 15 10 10
2131.33.042.158 15 15 30 30 21 15 31.5 22.5 15 15
2131.33.048.158 20 20 40 40 28 20 42 30 20 20

C28 subject to alterations


Attachment point screwable profilift delta
2131.34. a 180°

d
b
c
n

d2
e

Description: Information about installation and removal, see operating instructions.


For loads which are turned and flipped. Load capacity according to operating instructions or load capacity table ​
Ball-bearing-mounted – under load turnable by 360° in the specified directions of pull.
Not suitable for continuous turning movements under full load.
When selecting the arrangement, make sure that unequal loading does ​
Material: not occur, e.g. if:
Structural parts: High-strength chrome nickle alloyed Q & T steel. - no free adjustment is possible in the direction of pull
Screws: High-strength screws strength class 12.9, 100 % crack tested - direction of pull does not lie in the specified range
Note: - when fit closely at edges or surfaces
Safety factor 4
Ensure even screw-in surface, threads must be screwed in completely. ​
The threaded connection on the transport belt must be suitable for the ​
* 2131.34.014 only by request!
force transmission.
Each attachment point is provided with an individual serial number

2131.34. Attachment point screwable profilift delta


Rated carrying
Order No capacity [t] d2 n a b c d e
2131.34.008 0.3 M8 20 30 38 54 13 38
2131.34.010 0.5 M10 20 30 38 54 13 38
2131.34.012 0.7 M12 22 35 48 54 13 38
2131.34.014* 1 M14 22 35 48 54 13 38
2131.34.016 1.5 M16 33 35 48 54 13 38
2131.34.020 2.5 M20 33 35 55 75 16 55
2131.34.024 4 M24 40 40 66 82 17 63
2131.34.030 6 M30 40 50 70 92 23 72
2131.34.036 8 M36 55 50 91 124 23 92
2131.34.042 10 M42 60 65 91 124 27 92
2131.34.048 12.5 M48 68 65 116 124 27 92

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment G G G G G G G G
Number of lines 1 1 2 2 2 2 3+4 3+4 2 3+4
asymme- asymme-
Angle of inclination/load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No tightening torque [Nm] carrying capacity in tonnes
2131.34.008 10 0.6 0.3 1.2 0.6 0.4 0.3 0.6 0.4 0.3 0.3
2131.34.010 10 1 0.5 2 1 0.7 0.5 1 0.75 0.5 0.5
2131.34.012 15 1.4 0.7 2.8 1.4 0.95 0.7 1.4 1 0.7 0.7
2131.34.014* 25 2 1 4 2 1.4 1 2.1 1.5 1 1
2131.34.016 30 2.8 1.5 5.6 3 2.1 1.5 3.1 2.1 1.5 1.5
2131.34.020 80 5 2.5 10 5 3.5 2.5 5.3 3.5 2.5 2.5
2131.34.024 150 7 4 14 8 5.5 4 8.4 6 4 4
2131.34.030 230 10 6 20 12 8.4 6 12.6 9 6 6
2131.34.036 450 12.5 8 25 16 11.2 8 16.8 12 8 8
2131.34.042 600 16 10 32 20 14 10 21 15 10 10
2131.34.048 600 16 12.5 32 25 17.5 12.5 26.5 18 12.5 12.5

subject to alterations C29


Triple vortice ring
2131.35. e

f
d
b

d2
c
s1
h s2
a l1 g

Description: Material:
The triple vortice rings with double bearing mount for smooth tipping, ​ High-strength chrome-nickle alloyed Q & T steel,
turning and flipping. Screws: high-strength screws, min. strength category 10.9, 100 % crack ​
Also turnable 90° for screw-in direction under full load. inspected
Not suitable for continuous turning movement under full load.
The optimised design prevents damage to lifting tackle and the ​
Note:
Ensure even screw-in surface, threads must be screwed in completely.
valuable load when turning.
For ring assembly, round slings, wire ropes, hook assemblies, etc.

2131.35. Triple vortice ring


Rated carrying
Order No capacity [t] d2 l1 s1 s2 a b c d e f g h Tightening torque [Nm]
2131.35.008 0.3 M8 14 8 16 33 56 30 41 25 10 58 5.5 6
2131.35.010 0.6 M10 17 8 16 33 56 30 41 25 10 58 9.5 10
2131.35.012 1 M12 21 8 16 33 56 30 41 25 10 58 9.5 15
2131.35.014 1.3 M14 23 8 20 45 76 45 56 37 14 79 13 30
2131.35.016 1.6 M16 27 8 20 45 76 45 56 37 14 79 13 50
2131.35.018 2 M18 27 8 20 45 76 45 56 37 14 79 13 70
2131.35.020 2.5 M20 30 8 20 45 81 45 56 37 14 79 13 100
2131.35.022 3 M22 33 14 24 62 105 60 80 45 20 106 19 120
2131.35.024 4 M24 36 14 24 62 105 60 80 45 20 106 19 160
2131.35.027 5 M27 36 14 24 62 105 60 80 45 20 106 19 160
2131.35.030 6.3 M30 45 14 24 62 105 60 80 45 20 106 19 250
2131.35.036 10 M36 54 19 30 81 140 80 111 71 30 148 26.5 320
2131.35.042 12.5 M42 63 19 30 84 146 80 111 71 30 148 26.5 400
2131.35.048 20 M48 68 19 30 100 178 110 135 90 42 180 33 600
2131.35.056 22 M56 78 19 30 104 184 110 135 90 42 190 33 600

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.35.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.35.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.35.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.35.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.35.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.35.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.35.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5
2131.35.022 3 3 6 6 4.2 3 6.3 3 3 3
2131.35.024 4 4 8 8 5.6 4 8.4 4 4 4
2131.35.027 5 5 10 10 7 5 10.5 5 5 5
2131.35.030 6.3 6.3 12.6 12.6 8.8 6.3 13.2 6.3 6.3 6.3
2131.35.036 10 10 20 20 14 10 21 10 10 10
2131.35.042 12.5 12.5 25 25 17.5 12.5 26.3 12.5 12.5 12.5
2131.35.048 20 20 40 40 28 20 42 20 20 20
2131.35.056 22 22 44 40 30.8 22 46.2 22 22 22

C30 subject to alterations


Double vortice hook
2131.36.

f
e
d
b

d2
c

s1
h s2
a l1 g

Description: Material:
The double vortice rings with double bearing mount for smooth tipping, ​ High-strength chrome-nickle alloyed Q & T steel,
turning and flipping. Screws: high-strength screws, min. strength category 10.9, 100 % crack ​
Also turnable 90° for screw-in direction under full load. inspected
Not suitable for continuous turning movement under full load.
The optimised design prevents damage to lifting tackle and the ​
Note:
Ensure even screw-in surface, threads must be screwed in completely.
valuable load when turning.
For ring assembly, round slings, wire ropes, hook assemblies, etc.

2131.36. Double vortice hook


Rated carrying
Order No capacity [t] d2 l1 s1 s2 a b c d e f g h Tightening torque [Nm]
2131.36.008 0.3 M8 14 8 16 33 56 30 44 32 23 58 9.5 6
2131.36.010 0.6 M10 17 8 16 33 56 30 44 32 23 58 9.5 10
2131.36.012 1 M12 21 8 16 33 56 30 44 32 23 58 9.5 15
2131.36.014 1.3 M14 23 8 20 45 76 45 58 46 29 79 13 30
2131.36.016 1.6 M16 27 8 20 45 76 45 58 46 29 79 13 50
2131.36.018 2 M18 27 8 20 45 76 45 58 46 29 79 13 70
2131.36.020 2.5 M20 30 8 20 45 81 45 58 46 29 79 13 100

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.36.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.36.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.36.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.36.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.36.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.36.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.36.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5

subject to alterations C31


Double vortice ring
2131.37. >180° 360°

f
e

d
b
d2
c
s1
h s2
a l1 g

Description: Note:
The double vortex ring was especially designed to guarantee lifting ​ Ensure even screw-in surface, threads must be screwed in completely. ​
under rotation. The threaded connection on the transport belt must be suitable for the ​
Its double joint permits a perfect alignment for load suspension. force transmission.
Each attachment point is provided with an individual serial number
Material: Information about installation and removal, see operating instructions.
High-strength chrome-nickle alloyed Q & T steel,
Load capacity according to operating instructions or load capacity table ​
Screws: high-strength screws, min. strength category 10.9, 100 % crack ​
in the specified directions of pull.
inspected
When selecting the arrangement, make sure that unequal loading does ​
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5

2131.37. Double vortice ring


Rated carrying
Order No capacity [t] d2 l1 s1 s2 a b c d e f g h Tightening torque [Nm]
2131.37.004 0.05 M4 15 3 16 33 30 30 38 27 14 53 9.5 2
2131.37.005 0.075 M5 15 4 16 33 30 30 38 27 14 53 9.5 3
2131.37.006 0.1 M6 15 5 16 33 30 30 38 27 14 53 9.5 4
2131.37.008 0.3 M8 14 8 16 33 30 30 38 27 14 53 9.5 6
2131.37.010 0.6 M10 17 8 16 33 30 30 38 27 14 53 9.5 10
2131.37.012 1 M12 21 8 16 33 30 30 38 27 14 53 9.5 15
2131.37.014 1.3 M14 23 8 20 45 42 45 54 38 17 76 13 30
2131.37.016 1.6 M16 27 8 20 45 42 45 54 38 17 76 13 50
2131.37.018 2 M18 27 8 20 45 42 45 54 38 17 76 13 70
2131.37.020 2.5 M20 30 8 20 45 42 45 54 38 17 76 13 100
2131.37.022 3 M22 33 14 24 62 55 60 83 55 25 117 19 120
2131.37.024 4 M24 36 14 24 62 55 60 83 55 25 117 19 160
2131.37.027 5 M27 40 14 24 62 55 60 83 55 25 117 19 160
2131.37.030 6.3 M30 45 14 24 62 55 60 83 55 25 117 19 250

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3+4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.37.004 0.05 0.05 0.1 0.1 0.07 0.05 0.1 0.05 0.05 0.05
2131.37.005 0.075 0.075 0.15 0.15 0.1 0.6 0.15 0.075 0.075 0.05
2131.37.006 0.1 0.1 0.2 0.2 1.4 0.1 0.2 0.1 0.1 0.1
2131.37.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.37.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.37.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.37.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.37.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.37.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.37.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5
2131.37.022 3 3 6 6 4.2 3 6.3 3 3 3
2131.37.024 4 4 8 8 5.6 4 8.4 4 4 4
2131.37.027 5 5 10 10 7 5 10.5 5 5 5
2131.37.030 6.3 6.3 12.6 12.6 8.8 6.3 13.2 6.3 6.3 6.3

C32 subject to alterations


Double vortice ring with central device
2131.38. >180° 360°

f
e

d
90
°

b
d1
d2
c

s1
t +1
+0,5
h s2
a l1 g

Description: Note:
The double vortex ring with centring device was especially designed to ​ Ensure even screw-in surface, threads must be screwed in completely. ​
guarantee lifting under rotation. The threaded connection on the transport belt must be suitable for the ​
The centring device increases the resistance of the axis in case of lateral ​ force transmission.
mounting. Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Material: Load capacity according to operating instructions or load capacity table ​
High-strength chrome-nickle alloyed Q & T steel,
in the specified directions of pull.
Screws: high-strength screws, min. strength category 10.9, 100 % crack ​
inspected
When selecting the arrangement, make sure that unequal loading does ​
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5

2131.38. Double vortice ring with central device


Rated carrying
Order No capacity [t] d2 l1 s1 s2 a b c d e f g h d1 Tolerance d1 t Tightening torque [Nm]
2131.38.004 0.05 M4 15 3 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 2
2131.38.005 0.075 M5 15 4 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 3
2131.38.006 0.1 M6 15 5 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 4
2131.38.008 0.5 M8 14 8 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 6
2131.38.010 0.8 M10 17 8 16 33 30 30 38 27 14 53 9.5 20 +0,25/0 3 10
2131.38.012 1.2 M12 21 8 16 33 30 30 38 27 14 53 9.5 20 +0,25/0 3 15
2131.38.014 1.3 M14 23 8 20 45 42 45 54 38 17 76 13 20 +0,30/0 3 30
2131.38.016 2 M16 27 8 20 45 42 45 54 38 17 76 13 20 +0,30/0 3 50
2131.38.018 2 M18 27 8 20 45 42 45 54 38 17 76 13 30 +0,30/0 3 70
2131.38.020 2.7 M20 30 8 20 45 42 45 54 38 17 76 13 30 +0,30/0 3 100
2131.38.022 3 M22 33 14 24 62 55 60 83 55 25 117 19 30 +0,30/0 4 120
2131.38.024 5 M24 36 14 24 62 55 60 83 55 25 117 19 30 +0,30/0 4 160
2131.38.027 5 M27 40 14 24 62 55 60 83 55 25 117 19 36 +0,30/0 4 200
2131.38.030 6.3 M30 45 14 24 62 55 60 83 55 25 117 19 36 +0,30/0 4 250

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3+4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.38.004 0.05 0.05 0.1 0.1 0.07 0.05 0.1 0.05 0.05 0.05
2131.38.005 0.075 0.075 0.15 0.15 0.1 0.075 0.15 0.075 0.075 0.075
2131.38.006 0.1 0.1 0.2 0.2 0.14 0.1 0.21 0.1 0.1 0.1
2131.38.008 0.5 0.5 1 1 0.7 0.5 1.05 0.5 0.5 0.5
2131.38.010 0.8 0.8 1.6 1.6 1.12 0.8 1.68 0.8 0.8 0.8
2131.38.012 1.2 1.2 2.4 1.68 1.2 1.2 2.52 1.2 1.2 1.2
2131.38.014 1.3 1.3 2.6 2.6 1.82 1.3 2.73 1.3 1.3 1.3
2131.38.016 2 2 4 4 2.8 2 4.2 2 2 2
2131.38.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.38.020 2.7 2.7 5.4 5.4 3.78 2.7 5.67 2.7 2.7 2.7
2131.38.022 3 3 6 6 4.2 3 6.3 3 3 3
2131.38.024 5 5 10 10 7 5 10.5 5 5 5
2131.38.027 5 5 10 10 7 5 10.5 5 5 5
2131.38.030 6.3 6.3 12.6 12.6 8.82 6.3 13.23 6.3 6.3 6.3

subject to alterations C33


Double vortice ring with internal thread
2131.39. >180° 360°

f
e

d
b
d2

c
h s
a=l g

Description: Each attachment point is provided with an individual serial number


The double vortex ring with internal thread was especially designed to ​ Information about installation and removal, see operating instructions.
guarantee lifting under rotation. Load capacity according to operating instructions or load capacity table ​
Its double joint permits a perfect alignment for load suspension. in the specified directions of pull.

Material: When selecting the arrangement, make sure that unequal loading does ​
High-strength chrome-nickle alloyed Q & T steel not occur, e.g. if:
Note: - no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Ensure even screw-in surface, threads must be screwed in completely. ​
Safety factor 5
The threaded connection on the transport belt must be suitable for the ​
force transmission.

2131.39. Double vortice ring with internal thread


Rated carrying
Order No capacity [t] d2 l s a b c d e f g h Tightening torque [Nm]
2131.39.008 0.3 M8 45 20 45 42 45 54 38 17 76 13 6
2131.39.010 0.6 M10 45 20 45 42 45 54 38 17 76 13 10
2131.39.012 1 M12 45 20 45 42 45 54 38 17 76 13 15
2131.39.014 1 M14 45 20 45 42 45 54 38 17 76 13 30
2131.39.016 1.6 M16 45 20 45 42 45 54 38 17 76 19 50
2131.39.018 2 M18 62 24 62 55 60 83 55 25 117 19 70
2131.39.020 2.5 M20 62 24 62 55 60 83 55 25 117 19 100
2131.39.022 3 M22 62 24 62 55 60 83 55 25 117 19 120

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3+4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.39.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.39.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.39.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.39.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.39.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.39.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.39.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5
2131.39.022 3 3 6 6 4.2 3 6.3 3 3 3

C34 subject to alterations


Double vortex ring screw
2131.40.
360° 360°

d
e

d2
c

b s
a l f

Description: The threaded connection on the transport belt must be suitable for the ​
The double vortex ring screw was especially designed for the lifting and ​ force transmission.
rotating of heavy loads. Each attachment point is provided with an individual serial number
Load bearing capacity in all directions and perfect alignment for load ​ Information about installation and removal, see operating instructions.
suspension. Load capacity according to operating instructions or load capacity table ​
in the specified directions of pull.
Material:
High-strength chrome-nickle alloyed Q & T steel, When selecting the arrangement, make sure that unequal loading does ​
Screws: high-strength screws, min. strength category 10.9, 100 % crack ​ not occur, e.g. if:
inspected - no free adjustment is possible in the direction of pull
Note: - direction of pull does not lie in the specified range
Safety factor 5 - 2131.40.024 through 2131.40.042
Ensure even screw-in surface, threads must be screwed in completely. ​
Safety factor 4 - 2131.40.045 through 2131.40.100

2431.40. Double vortex ring screw


Rated carrying
Order No capacity [t] d2 l s a b c d e f g Tightening torque [Nm]
2131.40.024 4.5 M24 36 19 61 31 70 104 73 145 29 160
2131.40.030 7.3 M30 45 19 61 31 70 104 73 145 29 250
2131.40.033 8 M33 50 19 61 31 70 104 73 145 29 250
2131.40.036 10 M36 54 19 61 31 70 104 73 145 29 320
2131.40.039 10 M39 58 19 61 31 70 104 73 145 29 320
2131.40.042 12.5 M42 63 19 61 31 70 104 73 145 29 400
2131.40.045 15 M45 63 19 61 31 70 104 73 145 29 400
2131.40.048 20 M48 68 19 79 38 90 125 91 184 36 600
2131.40.052 20 M52 68 19 79 38 90 125 91 184 36 600
2131.40.056 25 M56 78 19 79 38 90 125 91 184 36 600
2131.40.064 32.1 M64 90 19 79 38 95 125 91 184 36 600
2131.40.072 25 M72 90 19 79 38 95 125 91 184 36 600
2131.40.080 32.1 M80 90 19 79 38 95 125 91 184 36 600
2131.40.090 32.1 M90 90 19 79 38 95 125 91 184 36 600
2131.40.100 32.1 M100 90 19 79 38 95 125 91 184 36 600

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3+4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.40.024 4.5 4.5 9 9 6.3 4.5 9.5 4.5 4.5 4.5
2131.40.030 7.3 7.3 14.6 14.6 10.2 7.3 15.3 7.3 7.3 4.5
2131.40.033 8 8 16 16 11.2 8 16.8 8 8 8
2131.40.036 10 10 20 20 14 10 21 10 10 10
2131.40.039 10 10 20 20 14 10 21 10 10 10
2131.40.042 12.5 12.5 25 25 17.5 12.5 26.3 12.5 12.5 12.5
2131.40.045 15 15 30 30 21 15 31.5 15 15 15
2131.40.048 20 20 40 40 28 20 42 20 20 20
2131.40.052 20 20 40 40 28 20 42 20 20 20
2131.40.056 25 25 50 50 35 25 52.5 25 25 25
2131.40.064 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
2131.40.072 25 25 50 50 35 25 52.5 25 25 32.1
2131.40.080 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
2131.40.090 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
2131.40.100 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1

subject to alterations C35


Double vortex ring screw with centring
2131.41.
360° 360°

90
g

d
e

°
d1
d2
c

t +1
+0,5
b s
a l f

Description: Note:
The double vortex ring screw with centring device was especially ​desi- Ensure even screw-in surface, threads must be screwed in completely. ​
gned for the lifting and rotating of heavy loads. The centring device ​ The threaded connection on the transport belt must be suitable for the ​
increases the resistance of the axis in case of lateral mounting. force transmission.
Load bearing capacity in all directions and perfect alignment for load ​ Each attachment point is provided with an individual serial number
suspension. Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table ​
Material: in the specified directions of pull.
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack ​
When selecting the arrangement, make sure that unequal loading does ​
inspected
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5 - 2131.41.024 through 2131.41.042
Safety factor 4 - 2131.41.045 through 2131.41.064

2134.41. Double vortex ring screw with centring


Rated carrying
Order No capacity [t] d2 l s a b c d e f g d1 Tolerance d1 t Tightening torque [Nm]
2131.41.024 5 M24 36 19 61 31 70 104 73 145 29 30 +0,3/0 4 160
2131.41.030 8 M30 45 19 61 31 70 104 73 145 29 36 +0,3/0 4 250
2131.41.033 8 M33 50 19 61 31 70 104 73 145 29 48 +0,3/+0,1 6 250
2131.41.036 11 M36 54 19 61 31 70 104 73 145 29 48 +0,5/+0,1 6 320
2131.41.042 13 M42 63 19 61 31 70 104 73 145 29 48 +0,5/+0,1 6 400
2131.41.045 15 M45 63 19 61 31 70 104 73 145 29 48 +0,5/+0,1 8 400
2131.41.048 22 M48 68 19 79 38 90 125 91 184 36 64 +0,6/+0,1 8 600
2131.41.056 26 M56 78 19 79 38 90 125 91 184 36 64 +0,6/+0,1 8 600
2131.41.064 32.1 M64 90 19 79 38 95 125 91 184 36 74 +0,6/+0,1 10 600

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3+4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.41.024 5 5 10 10 7 5 10.5 5 5 5
2131.41.030 8 8 16 16 11.2 8 16.8 8 8 8
2131.41.033 8 8 16 16 11.2 8 16.8 8 8 8
2131.41.036 11 11 22 22 15.4 11 23.1 11 11 11
2131.41.042 13 13 26 26 18.2 13 27.3 13 13 13
2131.41.045 15 15 30 30 21 15 31.5 15 15 15
2131.41.048 22 22 44 44 30.8 22 46.2 22 22 22
2131.41.056 26 26 52 52 36.4 26 54.6 26 26 26
2131.41.064 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1

C36 subject to alterations


Double vortex ring screw Mega DSS
2131.42.
360° 360°

g
e

d
d2
c

b s
a l f

Description: Note:
The Mega double vortex ring screw was specially designed to lift and ​ Ensure even screw-in surface, threads must be screwed in completely. ​
rotate under a load of up to 50 tons. It can be used directly with the ​ The threaded connection on the transport belt must be suitable for the ​
lifting equipment (hook of the travelling crane). force transmission.
Load bearing capacity in all directions and perfect alignment for load ​ Each attachment point is provided with an individual serial number
suspension. Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table ​
Material: in the specified directions of pull.
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack ​
When selecting the arrangement, make sure that unequal loading does ​
inspected
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 4

2131.42. Double vortex ring screw Mega DSS


Rated carrying
Order No capacity [t] d2 l s a b c d e f g Tightening torque [Nm]
2131.42.064 33 M64 100 36 127.5 64.5 158 186 143 278 57.5 600
2131.42.072 35 M72 110 36 127.5 64.5 158 186 143 278 57.5 700
2131.42.080 40 M80 120 36 127.5 64.5 158 186 143 278 57.5 800
2131.42.090 45 M90 135 36 127.5 64.5 158 186 143 278 57.5 900
2131.42.100 50 M100 150 36 127.5 64.5 158 186 143 278 57.5 1000

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3+4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.42.064 33 33 66 66 46 33 69 33 33 33
2131.42.072 35 35 70 70 49 35 74 35 35 35
2131.42.080 40 40 80 80 56 40 84 40 40 40
2131.42.090 45 45 90 90 63 45 95 45 45 45
2131.42.100 50 50 100 100 70 50 105 50 50 50

subject to alterations C37


Double vortice ring with internal thread
2131.43.
360° 360°

g
e

d
d2

c
s
b
a f

Description: Each attachment point is provided with an individual serial number


The double vortex ring with internal thread was especially designed for ​ Information about installation and removal, see operating instructions.
the lifting and rotating of heavy loads. Load capacity according to operating instructions or load capacity table ​
Its double joint permits a perfect alignment for load suspension. in the specified directions of pull.

Material: When selecting the arrangement, make sure that unequal loading does ​
High-strength chrome-nickle alloyed Q & T steel not occur, e.g. if:
Note: - no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Ensure even screw-in surface, threads must be screwed in completely. ​
Safety factor 5 - 2131.43.024 through 2131.43.042
The threaded connection on the transport belt must be suitable for the ​
Safety factor 4 - 2131.43.045 through 2131.43.052
force transmission.

2131.43. Double vortice ring with internal thread


Rated carrying
Order No capacity [t] d2 l s a b c d e f g Tightening torque [Nm]
2131.43.024 4.5 M24 66 50 66 31 70 104 73 145 29 160
2131.43.027 5 M27 66 50 66 31 70 104 73 145 29 200
2131.43.030 7.3 M30 66 50 66 31 70 104 73 145 29 250
2131.43.033 8 M33 66 50 66 31 70 104 73 145 29 250
2131.43.036 10 M36 66 50 66 31 70 104 73 145 29 320
2131.43.039 10 M39 89 60 89 38 95 125 91 184 36 320
2131.43.042 12.5 M42 89 60 89 38 95 125 91 184 36 400
2131.43.045 15 M45 89 60 89 38 95 125 91 184 36 400
2131.43.048 20 M48 89 60 89 38 95 125 91 184 36 600
2131.43.052 20 M52 89 60 89 38 95 125 91 184 36 600

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment,
Arrangement of the suspension points G G G G G G G G
Number of lines 1 1 2 2 2 symmetrical 3+4 symmetrical 2 3 and 4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.43.024 4.5 4.5 9 9 6.3 4.5 9.5 4.5 4.5 4.5
2131.43.027 5 5 10 10 7 5 10.5 5 5 5
2131.43.030 7.3 7.3 14.6 14.6 10.2 7.3 15.3 7.3 7.3 7.3
2131.43.033 8 8 16 16 11.2 8 16.8 8 8 8
2131.43.036 10 10 20 20 14 10 21 10 10 10
2131.43.039 10 10 20 20 14 10 21 10 10 10
2131.43.042 12.5 12.5 25 25 17.5 12.5 26.3 12.5 12.5 12.5
2131.43.045 15 15 30 30 21 15 31.5 15 15 15
2131.43.048 20 20 40 40 28 20 42 20 20 20
2131.43.052 20 20 40 40 28 20 42 20 20 20

C38 subject to alterations


Attachment point weldable profilift eta
2131.50.

b
180°
d
f
e

l a

Description: Note:
For welding work, the conditions according to DIN EN ISO 14341 apply. ​ Information about installation and removal, see operating instructions.
Welding work may only be performed by a welder with qualification ​ Load capacity according to operating instructions or load capacity table ​
according to EN 287-1. in the specified directions of pull.
Material: When selecting the arrangement, make sure that unequal loading does ​
Weld-on bracket: S355 J2 G3
not occur, e.g. if:
Ring: high-strength alloyed steel
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
- when fit closely at edges or surfaces

2131.50. Attachment point weldable profilift eta


Rated carrying
Order No capacity [t] Size a b d e f l
2131.50.006 1.12 006 36 40 11 67 42 35
2131.50.008 2 008 37 42 13 73 45 37
2131.50.010 3.15 010 41 45 16.5 80 47 40
2131.50.013 5.3 013 61 55 22 97 53 50
2131.50.016 8 016 63 70 25 120 73 64
2131.50.022 15 022 89 97 33 163 92 90

Max. carrying capacity “G” in tonnes for various types of attachment


Type of attachment G G G G G G G G
Number of lines 1 1 2 2 2 2 3+4 3+4 2 3+4
asymme­ asymme­
Angle of inclination/ load direction 0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
trical trical
Order No carrying capacity in tonnes
2131.50.006 1.12 1.12 2.24 2.24 1.5 1.12 2.3 1.6 1.12 1.12
2131.50.008 2 2 4 4 2.8 2 4.2 3 2 2
2131.50.010 3.15 3.15 6.3 6.3 4.4 3.15 6.6 4.7 3.15 3.15
2131.50.013 5.3 5.3 10.6 10.6 7.4 5.3 11.2 7.9 5.3 5.3
2131.50.016 8 8 16 16 11.3 8 16.9 12 8 8
2131.50.022 15 15 30 30 21 15 31.8 22.5 15 15

subject to alterations C39


Lifting flange with bolt with safety ring, to BMW
2133.11. b
ø27
d4
p

r
t1

c = (2 x r)
d2
e
ø22 H7
d3

2445.10.022.045 n
h 2133.11..1
w v

g
m
u
k

s
t t

a
f
d1

l
m
u
10 x 45°
2133.11.032 - .062.
h 2133.11.082.1
w v

g
m
90

k
u
t t

a
f
R4

l
d1
u

s
90
m

30°
2133.11.082

Note:
Centering pin 2445.10.022.045 to be ordered separately

Order No for spare part bolt with safety ring: 2133.11.□□□.1


Order No for lifting flange with bolt, with safety ring, two centering ​pins
and fixing screws, to BMW: 2133.11.00.15.□□□, 2133.11.00.15.062.36

2133.11. Lifting flange with bolt with safety ring, to BMW


max. carrying capacity Socket head cap screw
Order No (2 lifting flanges) [kg]* d1 d2 a b c e f g h k l m n p s t u v w d3 d4 t1 DIN EN ISO 4762
2133.11.032 6400 30 32 126 185 80 75 50 38 85 50 158 45 40 12 16 20 40 30 35 17.5 26 17.5 M16x80
2133.11.042 10000 40 42 150 210 100 95 60 45 87 55 187 52 50 12 20 22.5 45 25 40 22 33 21.5 M20x100
2133.11.052 16000 50 52 175 240 120 115 75 50 95 70 220 62.5 60 16 24 25 50 35 45 26 40 25.5 M24x120
2133.11.062.36 25000 60 62 200 300 140 130 80 60 145 80 246 77.5 65 20 30 35 65 60 65 39 57 38 M36x160
2133.11.082 36000 80 82 250 300 160 150 100 75 105 95 305 100 90 20 30 30 60 30 60 33 48 32 M30x160

*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or t​ urning the tool.

C40 subject to alterations


Lifting flange with bolt with safety ring, to AUDI
2133.11.10. b
d6
ø25

s
x

d2
e2
e

c
c1
20
25

ø22 H7 2445.10.022.045
d5
n
b1
v w 2133.11.10..1
h k 2133.11.10.052

s
m
u
t t

a1
d1
a

l
m
u

2133.11.10..1
h w k
2133.11.10.065

45°
s
m
u
t

a1

d1
a

l
t
u
m

Note:
Centering pin 2445.10.022.045 to be ordered separately

Order No for spare part bolt with safety ring: 2133.11.10.□□□.1


Order No for lifting flange with bolt, with safety ring, two centering ​pins
and fixing screws, to AUDI: 2133.11.00.10.□□□

2133.11.10. Lifting flange with bolt with safety ring, to AUDI


max. carrying
capacity Socket head cap
(2 lifting screw
Order No flanges) [kg]* d1 d2 a a1 b b1 c c1 e f h k l m n s t u v w x d5 d6 e2 DIN EN ISO 4762
2133.11.10.052 16000 50 52 188 177 290 227.5 125 35 67 75 37.5 80 221 68.5 135 35 31 62 42.5 45 20 26 40 65 M24x100
2133.11.00.10.052 16000 50 52 188 177 290 227.5 125 35 67 75 37.5 80 221 68.5 135 35 31 62 42.5 45 20 26 40 65 M24x100
2133.11.10.065 25000 63 65 280 220 333 258 150 47 91 80 42 90 277 107 150 35 45 90 42 65 46 39 58 84 M36x120
2133.11.00.10.065 25000 63 65 280 220 333 258 150 47 91 80 42 90 277 107 150 35 45 90 42 65 46 39 58 84 M36x120

*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or t​ urning the tool.

subject to alterations C41


Lifting flange with bolt with safety ring
2133.12.
øm
øg

p
w
2133.12..1 n f
o

ød 3

h
b
a
c d

Note:
Order No for spare part bolt with safety ring: 2133.12.□□□.1

2133.12. Lifting flange with bolt with safety ring


max. carrying capacity g
Order No (2 lifting flanges) [kg]* a b c d f H13 h l m n o p w d3
2133.12.016 1200 80 50 40 22.5 39 16 70 32 12.5 80 145 52 11 15.6
2133.12.021 2000 90 60 40 27.5 42 21 79 36 16.5 90 160 56 13 20.6
2133.12.026 4000 100 65 65 32.5 60 26 90 50 21 120 215 70 20 25.6

*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or t​ urning the tool.

C42 subject to alterations


Lifting flange with bolt with safety ring
2133.12.
øo øg
øn

s
q
m

r
p
w
l i f
a t

2133.12..1

ød 3

h
b
c

d e

Note:
Order No for spare part bolt with safety ring: 2133.12.□□□.1

2133.12. Lifting flange with bolt with safety ring


max. carrying capacity g
Order No (2 lifting flanges) [kg]* a b c d e f H13 h i l m n o p q r s t w d3
2133.12.034 8000 135 56 84 60 20 85 34 125 100 96 111 18 28 50 30 30 72 221 30 33
2133.12.044 14000 180 80 110 70 30 100 44 160 125 130 140 22 36 60 40 35 90 270 40 43

*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or t​ urning the tool.

subject to alterations C43


Lifting flange with bolt with safety ring, with feather key,
to CNOMO ​Standard
2133.13.

Note:
Order No for spare part bolt with safety ring:
2132.11.032 for 2133.13.033
2132.11.040 for 2133.13.041

Feather key to DIN 6885:


14x9x63 up to 2133.13.033
16x10x100 up to 2133.13.041

2133.13. Lifting flange with bolt with safety ring, with feather key, to CNOMO Standard
max. carrying capacity
Order No (2 lifting flanges) [kg]* a b c d e f g h j k l m n p q r s t u v w y z a1 b1 d1 e1 f1 g1
2133.13.033 8000 32 33 35 55 55 36 125 221 100 135 50 30 25 111 48 30 28 20 60 42 24 10 20 14 4.5 4.5 18 28 17
2133.13.041 12600 40 41 50 60 60 45 160 270 125 180 60 40 35 140 65 35 40 30 70 55 27 12.5 25 16 5 5 22 36 21

*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or t​ urning the tool.

C44 subject to alterations


Lifting flange with bolt with safety ring, with feather key, to BMW
2133.15.

b b
d2 d2
d4
t1

p p
c

c
e

e
d3
e1

e2

e1

n e2 n
3 x 2133.15.082.300.2 2 x 2133.15.082.345.2
1 x 2133.15.082.345.3

w v 2133.15.082.300 w v 2133.15.082.345
60 65

s s
122.5 122.5
u

0
u

5 R5
t

R4
t t
a

a
f

f
l

l
d1 d1
t

u
u

42 H7 50 H7
k k
2133.15.082.300.1 2133.15.082.345.1

Note: Order number of lifting flange with bolt and feather key including ​
Order number of spare part for bolt with safety ring: mounting screws according to BMW norm:
2133.15.082.□□□.1 2133.15.0.082.□□□
Order number of spare part for feather key:
3x 2133.15.082.300.2 for 2133.15.082.300
2x 2133.15.082.345.2 and 1x 2133.15.082.345.3 for 2133.15.082.345

2133.15. Lifting flange with bolt with safety ring, with feather key, to BMW
max. carrying capacity Socket head cap screw
Order No (2 lifting flanges) [kg]* d1 d2 a b c e f k l n p s t u v w d3 d4 t1 e1 e2 DIN EN ISO 4762
2133.15.082.300 50000 80 82 300 435 200 140120115 360 199 30 30 70 100 45 125 39 58 37 21 19 M36x160
2133.15.082.345 63000 80 82 345 480 240 170135130 405 220 30 30 50 85 50 130 39 58 37 26 22 M36x200

*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or t​ urning the tool.

subject to alterations C45


Die lifting bolt with safety ring, VDI 3366
2132.10.

Mounting example

Note:
It is important to ensure that there is safety clearance on both outer ​
sides of the cast cheeks and that there is room for installation on one ​
side.
The lifting bolt must always be introduced from the outside of the tool ​
towards the middle.

2132.10. Die lifting bolt with safety ring, VDI 3366


max. carrying capacity
Order No (2 die lifting bolts) [kg]* d d1 d2 d3 d4 l1 l2 l3 s s1
2132.10.032 6400 40 32 32 13 M10 175 145 10 10 10
2132.10.040 10000 50 40 40 16 M12 225 188 10 14 13
2132.10.050 16000 60 50 50 24 M20 273 230 11 16 16
2132.10.063 25000 75 63 63 30 M24 347 295 14 18 20
2132.10.076 63000 95 76 76 40 M36 422 360 15 20 27

*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the t​ ool.

C46 subject to alterations


Die lifting bolt with safety ring and spring, to VW standard
2132.10.55.

d 1 h11
d 1 h11
d

d2
d 1 h11 l3 l 2 +1
s +0,2 Mounting example
s 1+0,2

l 1 +1

Note:
It is important to ensure that there is safety clearance on both outer ​
sides of the cast cheeks and that there is room for installation on one ​
side.
The lifting bolt must always be introduced from the outside of the tool ​
towards the middle.

2132.10.55. Die lifting bolt with safety ring and spring, to VW standard
max. carrying capacity
Order No (2 die lifting bolts) [kg]* d d1 d2 l1 l2 l3 s s1
2132.10.55.032 6400 40 32 21 175 145 10 10 10
2132.10.55.040 10000 50 40 28 225 188 10 14 13
2132.10.55.050 16000 60 50 36 273 230 11 16 16
2132.10.55.063 25000 75 63 45 347 295 14 18 20
2132.10.55.076 63000 95 76 56 422 360 15 20 27

*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the t​ ool.

subject to alterations C47


Die lifting bolt with safety ring and spring, CNOMO Standard
2132.11.

Mounting example

Note:
It is important to ensure that there is safety clearance on both outer ​
sides of the cast cheeks and that there is room for installation on one ​
side.
The lifting bolt must always be introduced from the outside of the tool ​
towards the middle.

2132.11. Die lifting bolt with safety ring and spring, CNOMO Standard
max. carrying capacity
Order No (2 die lifting bolts) [kg]* d d1 d2 d3 d4 l1 l2 l3 s s1 s2 t
2132.11.032 12000 40 32 22 12 25 154 132 6 10 5 11 2.5
2132.11.040 18000 50 40 28 16 32 197.75 170 8 12.5 6 13.75 3
2132.11.050 28000 63 50 36 20 40 247.6 212 10 16 8 17.6 4
2132.11.063 45000 80 63 45 25 50 309 265 12 20 10 22 5

*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the t​ ool.

C48 subject to alterations


Bush for die lifting bolt
2132.10.03. .1

l
4 28 4

2
l
4
2

Mounting example
d1
d3
d2

d1
d3
d2

Description:
Bush for casting-in, for lifting bolts 2132.10./11.
Material:
Steel

2132.10.03. .1 Bush for die lifting bolt


Order No d1 d2 d3 l Number of grooves
2132.10.03.032.1.1 32 44 34 40 1
2132.10.03.040.2.1 40 52 42 50 1
2132.10.03.050.3.1 50 62 52 60 1
2132.10.03.063.4.1 63 75 65 80 1
2132.10.03.076.5.1 76 100 78 100 2
2132.10.03.076.6.1 76 105 78 100 2

subject to alterations C49


Die lifting bolt with safety ring, for lifting flange 2133.12.
2133.12. .1

Mounting example
øg

Note:
It is important to ensure that there is safety clearance on both outer ​
sides of the cast cheeks and that there is room for installation on one ​
side.
The lifting bolt must always be introduced from the outside of the tool ​
towards the middle.

2133.12. .1 Die lifting bolt with safety ring, for lifting flange 2133.12.
max. carrying capacity
Order No (2 die lifting bolts) [kg]* g d d1 d2 d3 d4 l1 l2 l3 s s1
2133.12.016.1 1200 16 25 15.6 15.6 6 M5 102.5 77 6 8 11.5
2133.12.021.1 2000 21 30 20.6 20.6 7 M6 113.5 86 6 8 13.5
2133.12.026.1 4000 26 35 25.6 25.6 9 M6 128.5 100 6 9 13.5
2133.12.034.1 8000 34 43 33 33 12 M8 166.5 135 6 10 15.5
2133.12.044.1 14000 44 53 43 43 16 M12 210.5 175 8 12 20.5

*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the t​ ool.

C50 subject to alterations


Lifting systems
Chain system
Steel ropes
Lifting ropes

Please request your catalogue

C51
Clamp, forked shape, DIN 6315-B
Clamping claw, goose-neck shape
2140.17.

c
a1

b3
a2

b2
b1

Material: 2140.17. Clamp, forked shape, DIN 6315-B


Heat-treated steel, painted
Order No a1 a2 b1 b2 b3 c
Note: 2140.17.09.080 8 9 80 25 8 15
Holding and contact surfaces are plane-parallel. High clamping forces ​ 2140.17.11.100 10 11 100 31 10 20
can be achieved by using high-strength screws conforming to DIN 787. ​ 2140.17.14.125 12 o. 14 14 125 38 12 25
The dimensions of the holding strap should be matched to the strength ​ 2140.17.14.160 12 o. 14 14 160 38 12 25
of the bolts. 2140.17.14.200 12 o. 14 14 200 38 12 25
2140.17.18.160 16 o. 18 18 160 48 15 30
2140.17.18.200 16 o. 18 18 200 48 15 30
Supplied without clamping bolt, 2140.17.18.250 16 o. 18 18 250 48 15 40
suitable clamping bolts: 2140.30. 2140.17.22.200 20 o. 22 22 200 52 15 40
2140.17.22.250 20 o. 22 22 250 62 20 40
2140.17.22.315 20 o. 22 22 315 62 20 40
2140.17.26.200 24 26 200 66 20 40
2140.17.26.250 24 26 250 66 20 40
2140.17.26.315 24 26 315 66 20 40

2140.15. b1
e f
k

m
h

a1

b2
a2

Material: 2140.15. Clamping claw, goose-neck shape


Steel, forged and heat-treated ,
galvanised and yellow passivated Clamping
Order No a1 a2 b1 b2 e f k m height h
Note: 2140.15.22 20 o. 22 22 200 66 88 112 20 60 25 - 50
Clamping claws quickly span very different clamping heigths without ​ 2140.15.26 24 o. 26 26 232 76 97 135 24 70 30 - 70
the need for additional supports and take up very little space on the ​ 2140.15.32 36 32 263 90 107 156 28 80 40 - 75
machine table. They are designed for maximum loads and are ​particu-
larly suitable for clamping cutting and punching tools.

Supplied without clamping bolt,


suitable clamping bolts: 2140.30.

C52 subject to alterations


Clamping claw, infinitely variable
2140.13.
c d

d1

l
b1
h

e f
a1
a2

b2

2140.13. Clamping claw, infinitely variable Material:


Steel, forged and head-treated, tempered in burnishing clay.
Clamping bolt
Order No a1 a2 b1 b2 c d e f h* d1 x a1 x l Note:
2140.13.12.17 12 17 140 50 55 60 30 110 0-50 M12x12x125 Clamping claws quickly span very different clamping heigths without ​
2140.13.14.17 14 17 140 50 55 60 30 110 0-50 M12x14x125 the need for additional supports and take up very little space on the ​
2140.13.16.17 16 17 140 50 55 60 30 110 0-75 M16x16x160 machine table. They are designed for maximum loads and are ​particu-
2140.13.18.17 18 17 140 50 55 60 30 110 0-75 M16x18x160 larly suitable for clamping cutting and punching tools.
2140.13.16.21 16 21 175 60 70 80 40 135 0-65 M16x16x160
2140.13.18.21 18 21 175 60 70 80 40 135 0-65 M16x18x160
2140.13.22.21 22 21 175 60 70 80 40 135 0-85 M20x22x200 Supplied with clamping bolt,
*Clamping height suitable clamping bolts: 2140.30.

2140.14.
c d

k
m
h

a1
e f
b1
a2

a2
b2

2140.14. Clamping claw, infinitely variable Material:


Steel, forged and heat-treated ,
Order No a1 a2 b1 b2 c d e f k m hmax galvanised and yellow passivated
2140.14.13 12 o. 14 13 88 38 28 48 23 68 14 52 35
2140.14.18 16 o. 18 18 130 56 38 74 29 101 18 80 55 Note:
2140.14.22 20 o. 22 22 140 66 46 80 32 112 20 98 65 Clamping claws quickly span very different clamping heigths without ​
2140.14.26 24 o. 28 26 174 76 52 100 39 135 24 110 75 the need for additional supports and take up very little space on the ​
2140.14.32 36 32 200 90 61 110 44 156 28 118 80 machine table. They are designed for maximum loads and are ​particu-
larly suitable for clamping cutting and punching tools.

Supplied without clamping bolt,


suitable clamping bolts: 2140.30.

subject to alterations C53


Clamp, straight, DIN 6314
Clamp, straight, with setscrew
2140.16.

c
a1

b3

a2
b2
e1 e2
b1

Material: 2140.16. Clamp, straight, DIN 6314


Heat-treated steel, painted
Order No a1 a2 b1 b2 b3 c e1 e2
Note: 2140.16.09.060 8 9 60 25 10 12 13 22
Holding and contact surfaces are plane-parallel. High clamping forces ​ 2140.16.11.080 10 11 80 30 12 15 15 30
can be achieved by using high-strength screws conforming to DIN 787. ​ 2140.16.14.100 12 o. 14 14 100 40 14 20 21 40
The dimensions of the holding strap should be matched to the strength ​ 2140.16.14.125 12 o. 14 14 125 40 14 20 21 50
of the bolts. 2140.16.18.125 16 o. 18 18 125 50 18 25 26 45
2140.16.18.160 16 o. 18 18 160 50 18 25 26 65
2140.16.22.160 20 o. 22 22 160 60 22 30 30 60
Supplied without clamping bolt, 2140.16.22.200 20 o. 22 22 200 60 22 30 30 80
suitable clamping bolts: 2140.30. 2140.16.26.200 24 26 200 70 26 30 35 80
2140.16.26.250 24 26 250 70 26 35 35 105
2140.16.26.250: c = 35 mm, does not conform to DIN

2140.10. d1 d2

c
l
a1
h
b3

a2
b2

e1 e2
b1

Material: 2140.10. Clamp, straight, with setscrew


Heat-treated steel, painted
Clamping bolt
Note: Order No a1 a2 b1 b2 b3 c d1, 2 e1 e2 h* d1 x a1 x l
Supplied with setscrew and clamping bolt for T grooves conforming to ​ 2140.10.10 10 11 80 30 12 15 M10 15 30 8 - 32 M10x10x80
DIN 787 8.8 with nut and washer. 2140.10.12 12 14 100 40 14 20 M12 21 40 10 - 40 M12x12x100
2140.10.14 14 14 100 40 14 20 M12 21 40 10 - 38 M12x14x100
2140.10.16 16 18 125 50 18 25 M16 26 45 13 - 49 M16x16x125
2140.10.18 18 18 125 50 18 25 M16 26 45 13 - 46 M16x18x125
2140.10.20 20 22 160 60 22 30 M20 30 60 16 - 65 M20x20x160
2140.10.22 22 22 160 60 22 30 M20 30 60 16 - 65 M20x22x160
*Clamping height depends on the groove depth

C54 subject to alterations


Clamp, goose neck shape, DIN 6316
Clamp, goose neck shape, with setscrew
2140.18.
2c

c
a1
e3
b3

a2
b2
e1 e2
b1

2140.18. Clamp, goose neck shape, DIN 6316 Material:


Heat-treated steel, painted
Order No a1 a2 b1 b2 b3 c e1 e2 e3
2140.18.09.080 8 9 80 25 12 12 25 25 9 Note:
2140.18.11.100 10 11 100 30 15 15 32 32 12 Holding and contact surfaces are plane-parallel. High clamping forces ​
2140.18.14.125 12 o. 14 14 125 40 20 20 40 40 16 can be achieved by using high-strength screws conforming to DIN 787. ​
2140.18.18.125 16 o. 18 18 125 50 25 25 49 40 20 The dimensions of the holding strap should be matched to the strength ​
2140.18.18.160 16 o. 18 18 160 50 25 25 49 50 20 of the bolts.
2140.18.22.160 20 o. 22 22 160 60 30 30 55 55 24
2140.18.22.200 20 o. 22 22 200 60 30 30 55 70 24
2140.18.26.200 24 26 200 70 35 30 72 60 28 Supplied without clamping bolt,
2140.18.26.250 24 26 250 70 35 35 72 80 28 suitable clamping bolts: 2140.30.

2140.18.26.250: c = 35 mm, does not conform to DIN

2140.11. d1 d2
2c

c
l
h

a1
e3
b3

a2
b2

e1 e2
b1

2140.11. Clamp, goose neck shape, with ​ Material:


setscrew Heat-treated steel, painted
Note:
Clamping bolt Supplied with setscrew and clamping bolt for T grooves conforming to ​
Order No a1 a2 b1 b2 b3,c d1, 2 e1 e2 e3 h* d1 x a1 x l DIN 787 8.8 with nut and washer.
2140.11.10 10 11 100 30 15 M10 32 32 12 22 - 46 M10x10x80
2140.11.12 12 14 125 40 20 M12 40 40 16 28 - 58 M12x12x100
2140.11.14 14 14 125 40 20 M12 40 40 16 28 - 56 M12x14x100
2140.11.16 16 18 160 50 25 M16 49 50 20 36 - 72 M16x16x125
2140.11.18 18 18 160 50 25 M16 49 50 20 36 - 69 M16x18x125
2140.11.20 20 22 200 60 30 M20 55 70 24 43 - 92 M20x20x160
2140.11.22 22 22 200 60 30 M20 55 70 24 43 - 92 M20x22x160
*Clamping height depends on the groove depth

subject to alterations C55


Support, adjustable
Stepped Block DIN 6318
2140.20. d1

h1
h
d2

12
Material: 2140.20. Support, adjustable
Heat-treated steel, painted
Order No h h1 d1 d2 Fmax [daN]
Note: 2140.20.042 42 52 50 50 6000
Centring hole diameter 12 mm. Spindle with self-locking trapezoidal ​ 2140.20.050 50 70 50 50 6000
thread and end lock. 2140.20.070 70 100 50 50 6000
2140.20.100 100 140 65 70 10000
2140.20.140 140 210 70 80 17000
2140.20.190 190 300 80 100 35000

2140.19. B
90 b
7,5
15

37,5
30

15

A
15 15 h
h
20 15 15

a a b1

Material: 2140.19. Stepped Block DIN 6318


Engineering cast iron, painted.
Order No Ordering size a b b1 h Shape
Note: 2140.19.050.050 50 42.5 50 50 12.5 A
Holding and contact surfaces are plane-parallel. High clamping forces ​ 2140.19.095.050 95 95 50 55 57.5 B
can be achieved by using high-strength screws conforming to DIN 787. ​ 2140.19.140.050 140 100 50 60 102.5 B
The dimensions of the holding strap should be matched to the strength ​ 2140.19.185.050 185 105 50 65 147.5 B
of the bolts. 2140.19.230.050 230 110 50 70 192.5 B
2140.19.275.050 275 115 50 75 237.5 B
2140.19.050.080 50 42.5 80 80 12.5 A
2140.19.095.080 95 95 80 85 57.5 B
2140.19.140.080 140 100 80 90 102.5 B

C56 subject to alterations


Set screw
Hexagon Nut DIN 6330 B
2140.02.

d2
M

l
k

d3

2140.02. Set screw Material:


heat-treated, strength class 8.8
Order No M d2 d3 k l
2140.02.10 M10 16 30 8 39
2140.02.12 M12 20 36 10 48
2140.02.16 M16 25 42 13 55
2140.02.20 M20 25 50 16 69
2140.02.24 M24 34 60 20 87

2140.32.
m

e
s

2140.32. Hexagon Nut DIN 6330 B Material:


heat-treated, strength class 10.9
Order No M e m s
2140.32.08 M8 15 12 13 Note:
2140.32.10 M10 18.4 15 16 Use washers conforming to DIN 6340.
2140.32.12 M12 20.7 18 18
2140.32.14 M14 24.2 21 21
2140.32.16 M16 27.7 24 24
2140.32.18 M18 31.2 27 27
2140.32.20 M20 34.6 30 30
2140.32.22 M22 39.2 33 34
2140.32.24 M24 41.5 36 36
2140.32.30 M30 53.1 45 46

subject to alterations C57


Hexagon nut with collar, DIN 6331
Washer DIN 6340
2140.33.

m
a
e

d1

s
M

Material: 2140.33. Hexagon nut with collar, DIN 6331


heat-treated, strength class 10.9
Order No M a d1 e m s
Execution: 2140.33.08 M8 3.5 18 15 12 13
turned and milled 2140.33.10 M10 4 22 18.4 15 16
2140.33.12 M12 4 25 20.7 18 18
Note: 2140.33.14 M14 4.5 28 24.2 21 21
Thread length 1,5 x M 2140.33.16 M16 5 31 27.7 24 24
2140.33.18 M18 5 34 31.2 27 27
2140.33.20 M20 6 37 34.6 30 30
2140.33.22 M22 6 40 39.2 33 34
2140.33.24 M24 6 45 41.5 36 36
2140.33.30 M30 6 58 53.1 45 46

2140.34. s

d2

d1

Material: 2140.34. Washer DIN 6340


heat-treated, strength 1200–1400 N/mm²
Order No M d1 d2 s
2140.34.08 M8 8.4 23 4
2140.34.10 M10 10.5 28 4
2140.34.12 M12 13 35 5
2140.34.14 M14 15 40 5
2140.34.16 M16 17 45 6
2140.34.18 M18 19 45 6
2140.34.20 M20 21 50 6
2140.34.22 M22 23 50 8
2140.34.24 M24 25 60 8
2140.34.30 M30 31 68 10

C58 subject to alterations


Screw for T-slot, DIN 787
2140.30. d1

b
l
a1
k

a
e

Material:
heat-treated,
M 8 – M12 to strength class 10.9
M14 – M30 to strength class 8.8
Execution:
forged, thread rolled, T-slot milled

2140.30. Screw for T-slot, DIN 787


Order No a1 a b d1 e k l Order No a1 a b d1 e k l
2140.30.08.08.032 8 7.7 22 M8 13 6 32 2140.30.20.20.100 20 19.7 65 M20 32 12 100
2140.30.08.08.050 8 7.7 35 M8 13 6 50 2140.30.20.20.125 20 19.7 85 M20 32 12 125
2140.30.08.08.080 8 7.7 50 M8 13 6 80 2140.30.20.20.160 20 19.7 110 M20 32 12 160
2140.30.10.10.040 10 9.7 30 M10 15 6 40 2140.30.20.20.200 20 19.7 125 M20 32 12 200
2140.30.10.10.063 10 9.7 45 M10 15 6 63 2140.30.20.20.250 20 19.7 150 M20 32 12 250
2140.30.10.10.100 10 9.7 60 M10 15 6 100 2140.30.20.20.315 20 19.7 190 M20 32 12 315
2140.30.12.12.050 12 11.7 35 M12 18 7 50 2140.30.20.22.080 22 21.7 55 M20 35 14 80
2140.30.12.12.063 12 11.7 40 M12 18 7 63 2140.30.20.22.100 22 21.7 65 M20 35 14 100
2140.30.12.12.080 12 11.7 55 M12 18 7 80 2140.30.20.22.125 22 21.7 85 M20 35 14 125
2140.30.12.12.125 12 11.7 75 M12 18 7 125 2140.30.20.22.160 22 21.7 110 M20 35 14 160
2140.30.12.12.200 12 11.7 120 M12 18 7 200 2140.30.20.22.200 22 21.7 125 M20 35 14 200
2140.30.12.14.050 14 13.7 35 M12 22 8 50 2140.30.20.22.250 22 21.7 150 M20 35 14 250
2140.30.12.14.063 14 13.7 45 M12 22 8 63 2140.30.20.22.315 22 21.7 190 M20 35 14 315
2140.30.12.14.080 14 13.7 55 M12 22 8 80 2140.30.24.24.100 24 23.7 70 M24 40 16 100
2140.30.12.14.125 14 13.7 75 M12 22 8 125 2140.30.24.24.125 24 23.7 85 M24 40 16 125
2140.30.12.14.200 14 13.7 120 M12 22 8 200 2140.30.24.24.160 24 23.7 110 M24 40 16 160
2140.30.14.16.063 16 15.7 45 M14 25 9 63 2140.30.24.24.200 24 23.7 125 M24 40 16 200
2140.30.14.16.100 16 15.7 65 M14 25 9 100 2140.30.24.24.250 24 23.7 150 M24 40 16 250
2140.30.14.16.160 16 15.7 125 M14 25 9 160 2140.30.24.24.315 24 23.7 190 M24 40 16 315
2140.30.14.16.250 16 15.7 150 M14 25 9 250 2140.30.24.24.400 24 23.7 240 M24 40 16 400
2140.30.16.16.063 16 15.7 45 M16 25 9 63 2140.30.24.28.100 28 27.7 70 M24 44 18 100
2140.30.16.16.080 16 15.7 55 M16 25 9 80 2140.30.24.28.125 28 27.7 85 M24 44 18 125
2140.30.16.16.100 16 15.7 65 M16 25 9 100 2140.30.24.28.160 28 27.7 110 M24 44 18 160
2140.30.16.16.160 16 15.7 100 M16 25 9 160 2140.30.24.28.200 28 27.7 125 M24 44 18 200
2140.30.16.16.200 16 15.7 125 M16 25 9 200 2140.30.24.28.250 28 27.7 150 M24 44 18 250
2140.30.16.16.250 16 15.7 150 M16 25 9 250 2140.30.24.28.315 28 27.7 190 M24 44 18 315
2140.30.16.18.063 18 17.7 45 M16 28 10 63 2140.30.24.28.400 28 27.7 240 M24 44 18 400
2140.30.16.18.080 18 17.7 55 M16 28 10 80 2140.30.30.36.125 36 35.6 80 M30 54 22 125
2140.30.16.18.100 18 17.7 65 M16 28 10 100 2140.30.30.36.160 36 35.6 110 M30 54 22 160
2140.30.16.18.160 18 17.7 100 M16 28 10 160 2140.30.30.36.200 36 35.6 135 M30 54 22 200
2140.30.16.18.200 18 17.7 125 M16 28 10 200 2140.30.30.36.250 36 35.6 150 M30 54 22 250
2140.30.16.18.250 18 17.7 150 M16 28 10 250 2140.30.30.36.315 36 35.6 200 M30 54 22 315
2140.30.20.20.080 20 19.7 55 M20 32 12 80 2140.30.30.36.500 36 35.6 300 M30 54 22 500

subject to alterations C59


Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 8.8
2192.10.

k l
s
l1

M
d
2192.10. Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 8.8
Order No M l l1 d k s Order No M l l1 d k s
2192.10.04.012 M4 12 10 7 4 3 2192.10.10.050 M10 50 32 16 10 8
2192.10.04.016 M4 16 14 7 4 3 2192.10.10.060 M10 60 32 16 10 8
2192.10.04.020 M4 20 18 7 4 3 2192.10.12.025 M12 25 20 18 12 10
2192.10.04.025 M4 25 23 7 4 3 2192.10.12.030 M12 30 25 18 12 10
2192.10.05.020 M5 20 18 8.5 5 4 2192.10.12.035 M12 35 30 18 12 10
2192.10.05.025 M5 25 23 8.5 5 4 2192.10.12.040 M12 40 35 18 12 10
2192.10.05.030 M5 30 22 8.5 5 4 2192.10.12.045 M12 45 40 18 12 10
2192.10.06.016 M6 16 13 10 6 5 2192.10.12.050 M12 50 45 18 12 10
2192.10.06.020 M6 20 17 10 6 5 2192.10.12.070 M12 70 36 18 12 10
2192.10.06.025 M6 25 22 10 6 5 2192.10.12.080 M12 80 36 18 12 10
2192.10.06.030 M6 30 27 10 6 5 2192.10.16.030 M16 30 24 24 16 14
2192.10.06.035 M6 35 24 10 6 5 2192.10.16.035 M16 35 29 24 16 14
2192.10.06.040 M6 40 24 10 6 5 2192.10.16.040 M16 40 34 24 16 14
2192.10.06.045 M6 45 24 10 6 5 2192.10.16.045 M16 45 39 24 16 14
2192.10.06.050 M6 50 24 10 6 5 2192.10.16.050 M16 50 44 24 16 14
2192.10.06.055 M6 55 24 10 6 5 2192.10.16.055 M16 55 49 24 16 14
2192.10.06.060 M6 60 24 10 6 5 2192.10.16.060 M16 60 54 24 16 14
2192.10.06.070 M6 70 24 10 6 5 2192.10.16.100 M16 100 44 24 16 14
2192.10.06.080 M6 80 24 10 6 5 2192.10.20.050 M20 50 42 30 20 17
2192.10.06.090 M6 90 24 10 6 5 2192.10.20.060 M20 60 52 30 20 17
2192.10.08.016 M8 16 12 13 8 6 2192.10.20.070 M20 70 62 30 20 17
2192.10.08.020 M8 20 16 13 8 6 2192.10.20.090 M20 90 52 30 20 17
2192.10.08.025 M8 25 21 13 8 6 2192.10.20.120 M20 120 52 30 20 17
2192.10.08.030 M8 30 26 13 8 6 2192.10.24.060 M24 60 51 36 24 19
2192.10.08.035 M8 35 31 13 8 6 2192.10.24.070 M24 70 61 36 24 19
2192.10.08.040 M8 40 28 13 8 6 2192.10.24.080 M24 80 71 36 24 19
2192.10.08.045 M8 45 28 13 8 6 2192.10.24.100 M24 100 60 36 24 19
2192.10.08.050 M8 50 28 13 8 6 2192.10.24.120 M24 120 60 36 24 19
2192.10.08.060 M8 60 28 13 8 6 2192.10.24.140 M24 140 60 36 24 19
2192.10.10.016 M10 16 11 16 10 8 2192.10.30.140 M30 140 72 45 30 22
2192.10.10.020 M10 20 15 16 10 8 2192.10.36.120 M36 120 84 54 36 27
2192.10.10.025 M10 25 20 16 10 8 2192.10.36.160 M36 160 84 54 36 27
2192.10.10.030 M10 30 25 16 10 8 2192.10.36.180 M36 180 84 54 36 27
2192.10.10.035 M10 35 30 16 10 8 2192.10.36.200 M36 200 84 54 36 27
2192.10.10.040 M10 40 35 16 10 8

C60 subject to alterations


Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 12.9
2192.12.

2192.12. Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 12.9
Order No M l l1 d k s Order No M l l1 d k s Order No M l l1 d k s
2192.12.03.008 M3 8 6 5.5 3 2.5 2192.12.08.100 M8 100 28 13 8 6 2192.12.16.070 M16 70 44 24 16 14
2192.12.04.010 M4 10 8 7 4 3 2192.12.08.110 M8 110 28 13 8 6 2192.12.16.080 M16 80 44 24 16 14
2192.12.05.030 M5 30 22 8.5 5 4 2192.12.08.120 M8 120 28 13 8 6 2192.12.16.090 M16 90 44 24 16 14
2192.12.05.035 M5 35 22 8.5 5 4 2192.12.10.030 M10 30 25 16 10 8 2192.12.16.100 M16 100 44 24 16 14
2192.12.05.040 M5 40 22 8.5 5 4 2192.12.10.035 M10 35 30 16 10 8 2192.12.16.110 M16 110 44 24 16 14
2192.12.05.045 M5 45 22 8.5 5 4 2192.12.10.040 M10 40 35 16 10 8 2192.12.16.120 M16 120 44 24 16 14
2192.12.05.050 M5 50 22 8.5 5 4 2192.12.10.045 M10 45 32 16 10 8 2192.12.16.130 M16 130 44 24 16 14
2192.12.05.055 M5 55 22 8.5 5 4 2192.12.10.050 M10 50 32 16 10 8 2192.12.16.140 M16 140 44 24 16 14
2192.12.05.060 M5 60 22 8.5 5 4 2192.12.10.055 M10 55 32 16 10 8 2192.12.16.150 M16 150 44 24 16 14
2192.12.05.065 M5 65 22 8.5 5 4 2192.12.10.060 M10 60 32 16 10 8 2192.12.16.160 M16 160 44 24 16 14
2192.12.05.070 M5 70 22 8.5 5 4 2192.12.10.065 M10 65 32 16 10 8 2192.12.16.180 M16 180 44 24 16 14
2192.12.05.075 M5 75 22 8.5 5 4 2192.12.10.070 M10 70 32 16 10 8 2192.12.16.200 M16 200 44 24 16 14
2192.12.05.080 M5 80 22 8.5 5 4 2192.12.10.075 M10 75 32 16 10 8 2192.12.16.220 M16 220 44 24 16 14
2192.12.06.010 M6 10 7 10 6 5 2192.12.10.080 M10 80 32 16 10 8 2192.12.16.240 M16 240 44 24 16 14
2192.12.06.020 M6 20 17 10 6 5 2192.12.10.090 M10 90 32 16 10 8 2192.12.16.260 M16 260 44 24 16 14
2192.12.06.025 M6 25 22 10 6 5 2192.12.10.100 M10 100 32 16 10 8 2192.12.16.280 M16 280 44 24 16 14
2192.12.06.030 M6 30 27 10 6 5 2192.12.10.110 M10 110 32 16 10 8 2192.12.16.300 M16 300 44 24 16 14
2192.12.06.035 M6 35 24 10 6 5 2192.12.10.120 M10 120 32 16 10 8 2192.12.20.100 M20 100 52 30 20 17
2192.12.06.040 M6 40 24 10 6 5 2192.12.10.130 M10 130 32 16 10 8 2192.12.20.110 M20 110 52 30 20 17
2192.12.06.045 M6 45 24 10 6 5 2192.12.10.150 M10 150 32 16 10 8 2192.12.20.120 M20 120 52 30 20 17
2192.12.06.050 M6 50 24 10 6 5 2192.12.10.180 M10 180 32 16 10 8 2192.12.20.130 M20 130 52 30 20 17
2192.12.06.055 M6 55 24 10 6 5 2192.12.10.220 M10 220 32 16 10 8 2192.12.20.140 M20 140 52 30 20 17
2192.12.06.060 M6 60 24 10 6 5 2192.12.12.040 M12 40 35 18 12 10 2192.12.20.150 M20 150 52 30 20 17
2192.12.06.070 M6 70 24 10 6 5 2192.12.12.045 M12 45 40 18 12 10 2192.12.20.160 M20 160 52 30 20 17
2192.12.06.080 M6 80 24 10 6 5 2192.12.12.050 M12 50 45 18 12 10 2192.12.20.180 M20 180 52 30 20 17
2192.12.06.085 M6 85 24 10 6 5 2192.12.12.055 M12 55 36 18 12 10 2192.12.20.190 M20 190 52 30 20 17
2192.12.06.090 M6 90 24 10 6 5 2192.12.12.060 M12 60 36 18 12 10 2192.12.20.200 M20 200 52 30 20 17
2192.12.06.100 M6 100 24 10 6 5 2192.12.12.070 M12 70 36 18 12 10 2192.12.20.220 M20 220 52 30 20 17
2192.12.06.160 M6 160 24 10 6 5 2192.12.12.080 M12 80 36 18 12 10 2192.12.20.230 M20 230 52 30 20 17
2192.12.06.200 M6 200 24 10 6 5 2192.12.12.090 M12 90 36 18 12 10 2192.12.20.240 M20 240 52 30 20 17
2192.12.08.016 M8 16 12 13 8 6 2192.12.12.100 M12 100 36 18 12 10 2192.12.20.260 M20 260 52 30 20 17
2192.12.08.030 M8 30 26 13 8 6 2192.12.12.110 M12 110 36 18 12 10 2192.12.20.280 M20 280 52 30 20 17
2192.12.08.035 M8 35 31 13 8 6 2192.12.12.120 M12 120 36 18 12 10 2192.12.20.300 M20 300 52 30 20 17
2192.12.08.040 M8 40 28 13 8 6 2192.12.12.130 M12 130 36 18 12 10 2192.12.24.120 M24 120 60 36 24 19
2192.12.08.045 M8 45 28 13 8 6 2192.12.12.140 M12 140 36 18 12 10 2192.12.24.130 M24 130 60 36 24 19
2192.12.08.050 M8 50 28 13 8 6 2192.12.12.150 M12 150 36 18 12 10 2192.12.24.140 M24 140 60 36 24 19
2192.12.08.055 M8 55 28 13 8 6 2192.12.12.180 M12 180 36 18 12 10 2192.12.24.150 M24 150 60 36 24 19
2192.12.08.060 M8 60 28 13 8 6 2192.12.12.220 M12 220 36 18 12 10 2192.12.24.160 M24 160 60 36 24 19
2192.12.08.070 M8 70 28 13 8 6 2192.12.16.040 M16 40 34 24 16 14 2192.12.24.180 M24 180 60 36 24 19
2192.12.08.075 M8 75 28 13 8 6 2192.12.16.050 M16 50 44 24 16 14 2192.12.24.200 M24 200 60 36 24 19
2192.12.08.080 M8 80 28 13 8 6 2192.12.16.060 M16 60 54 24 16 14 2192.12.30.140 M30 140 72 45 30 22
2192.12.08.090 M8 90 28 13 8 6 2192.12.16.065 M16 65 44 24 16 14 2192.12.30.160 M30 160 72 45 30 22

subject to alterations 03.2018


Hexagon socket head cap screw, with low profile head and key guide,
DIN 6912 - Strength class 8.8
2192.20.

k l
s l1

M
d
2192.20. Hexagon socket head cap screw, with low profile head and key guide, DIN 6912 - ​
Strength class 8.8
Order No M l l1 d k s Order No M l l1 d k s
2192.20.04.008 M4 8 6 7 2.8 3 2192.20.06.035 M6 35 18 10 4 5
2192.20.04.010 M4 10 8 7 2.8 3 2192.20.06.040 M6 40 18 10 4 5
2192.20.04.012 M4 12 10 7 2.8 3 2192.20.06.045 M6 45 18 10 4 5
2192.20.04.016 M4 16 14 7 2.8 3 2192.20.06.050 M6 50 18 10 4 5
2192.20.04.020 M4 20 14 7 2.8 3 2192.20.08.012 M8 12 7.3 13 5 6
2192.20.04.025 M4 25 14 7 2.8 3 2192.20.08.016 M8 16 11.3 13 5 6
2192.20.04.030 M4 30 14 7 2.8 3 2192.20.08.018 M8 18 13.3 13 5 6
2192.20.04.035 M4 35 14 7 2.8 3 2192.20.08.020 M8 20 15.3 13 5 6
2192.20.04.040 M4 40 14 7 2.8 3 2192.20.08.025 M8 25 20.3 13 5 6
2192.20.05.008 M5 8 5.4 8.5 3.5 4 2192.20.08.030 M8 30 22 13 5 6
2192.20.05.010 M5 10 7.4 8.5 3.5 4 2192.20.08.035 M8 35 22 13 5 6
2192.20.05.012 M5 12 9.4 8.5 3.5 4 2192.20.08.040 M8 40 22 13 5 6
2192.20.05.020 M5 20 17.4 8.5 3.5 4 2192.20.08.045 M8 45 22 13 5 6
2192.20.05.025 M5 25 16 8.5 3.5 4 2192.20.08.050 M8 50 22 13 5 6
2192.20.05.030 M5 30 16 8.5 3.5 4 2192.20.08.060 M8 60 22 13 5 6
2192.20.05.035 M5 35 16 8.5 3.5 4 2192.20.10.020 M10 20 14.5 16 6.5 8
2192.20.05.040 M5 40 16 8.5 3.5 4 2192.20.10.025 M10 25 19.5 16 6.5 8
2192.20.06.008 M6 8 4.3 10 4 5 2192.20.10.030 M10 30 25.5 16 6.5 8
2192.20.06.010 M6 10 6.3 10 4 5 2192.20.10.060 M10 60 26 16 6.5 8
2192.20.06.012 M6 12 8.3 10 4 5 2192.20.10.080 M10 80 26 16 6.5 8
2192.20.06.016 M6 16 12.3 10 4 5 2192.20.10.090 M10 90 26 16 6.5 8
2192.20.06.018 M6 18 14.3 10 4 5 2192.20.12.030 M12 30 20 18 7.5 10
2192.20.06.020 M6 20 16.3 10 4 5 2192.20.12.035 M12 35 25 18 7.5 10
2192.20.06.025 M6 25 21.3 10 4 5 2192.20.16.040 M16 40 0 24 8 14
2192.20.06.030 M6 30 18 10 4 5

C62 subject to alterations


Hexagon socket head cap screw, with low profile head, DIN 7984 - ​
Strength class 8.8
2192.40.

k l
s
l1

M
d

2192.40. Hexagon socket head cap screw, with low profile head, DIN 7984 - Strength class 8.8
Order No M l l1 d k s Order No M l l1 d k s
2192.40.04.008 M4 8 5.9 7 2.8 2.5 2192.40.06.025 M6 25 22 10 4 4
2192.40.04.010 M4 10 7.9 7 2.8 2.5 2192.40.06.030 M6 30 18 10 4 4
2192.40.04.012 M4 12 9.9 7 2.8 2.5 2192.40.06.035 M6 35 18 10 4 4
2192.40.04.016 M4 16 13.9 7 2.8 2.5 2192.40.06.040 M6 40 18 10 4 4
2192.40.04.020 M4 20 17.9 7 2.8 2.5 2192.40.08.012 M8 12 8.25 13 5 5
2192.40.04.025 M4 25 14 7 2.8 2.5 2192.40.08.016 M8 16 12.25 13 5 5
2192.40.04.030 M4 30 14 7 2.8 2.5 2192.40.08.020 M8 20 16.25 13 5 5
2192.40.04.035 M4 35 14 7 2.8 2.5 2192.40.08.025 M8 25 21.25 13 5 5
2192.40.04.040 M4 40 14 7 2.8 2.5 2192.40.08.030 M8 30 26.25 13 5 5
2192.40.05.008 M5 8 0 8.5 3.5 3 2192.40.08.035 M8 35 22 13 5 5
2192.40.05.010 M5 10 7.6 8.5 3.5 3 2192.40.08.040 M8 40 22 13 5 5
2192.40.05.012 M5 12 9.6 8.5 3.5 3 2192.40.08.045 M8 45 22 13 5 5
2192.40.05.016 M5 16 13.6 8.5 3.5 3 2192.40.08.050 M8 50 22 13 5 5
2192.40.05.020 M5 20 17.6 8.5 3.5 3 2192.40.08.060 M8 60 22 13 5 5
2192.40.05.025 M5 25 22.6 8.5 3.5 3 2192.40.10.020 M10 20 15.5 16 6 7
2192.40.05.030 M5 30 16 8.5 3.5 3 2192.40.10.025 M10 25 20.5 16 6 7
2192.40.05.035 M5 35 16 8.5 3.5 3 2192.40.10.030 M10 30 25.5 16 6 7
2192.40.05.040 M5 40 16 8.5 3.5 3 2192.40.10.060 M10 60 26 16 6 7
2192.40.06.010 M6 10 7 10 4 4 2192.40.10.080 M10 80 26 16 6 7
2192.40.06.012 M6 12 9 10 4 4 2192.40.10.090 M10 90 26 16 6 7
2192.40.06.016 M6 16 13 10 4 4 2192.40.12.030 M12 30 24.75 18 7 8
2192.40.06.020 M6 20 17 10 4 4 2192.40.12.035 M12 35 29.75 18 7 8

subject to alterations C63


Hexagon socket countersunk head cap screw, ISO 10642 -
Strength class ​8.8
2192.30.

s k

90°

M
d
lg

2192.30. Hexagon socket countersunk head cap screw, ISO 10642 - Strength class 8.8
Order No M l lg d k s
2192.30.03.006 M3 6 3.2 6 1.7 2
2192.30.03.008 M3 8 3.2 6 1.7 2
2192.30.03.010 M3 10 3.2 6 1.7 2
2192.30.04.008 M4 8 4.4 8 2.3 2.5
2192.30.05.010 M5 10 5.2 10 2.8 3
2192.30.05.012 M5 12 5.2 10 2.8 3
2192.30.06.010 M6 10 6.3 12 3.3 4
2192.30.06.012 M6 12 6.3 12 3.3 4
2192.30.06.016 M6 16 6.3 12 3.3 4
2192.30.06.020 M6 20 6.3 12 3.3 4
2192.30.06.025 M6 25 6.3 12 3.3 4
2192.30.08.016 M8 16 8.2 16 4.4 5
2192.30.08.020 M8 20 8.2 16 4.4 5
2192.30.08.025 M8 25 8.2 16 4.4 5
2192.30.10.020 M10 20 10 20 5.5 6
2192.30.10.025 M10 25 10 20 5.5 6
2192.30.10.040 M10 40 10 20 5.5 6
2192.30.12.030 M12 30 11.8 24 6.5 8
2192.30.12.050 M12 50 11.8 24 6.5 8

C64 subject to alterations


Flat mushroom head screw with hexagon socket
2192.61.

k l d
c s
a da
M

Mounting example
2052.70.

Material:
Strength class 10.9 = Code No 1.

2192.61. Flat mushroom head screw with hexagon socket


Order No M l k s c a da d R
2192.61.06.012 M6 12 3.2 4 1.2 2 7 13.27 5.6
2192.61.06.016 M6 16 3.2 4 1.2 2 7 13.27 5.6
2192.61.06.020 M6 20 3.2 4 1.2 2 7 13.27 5.6
2192.61.08.016 M8 16 4.3 5 1.5 2.5 9.2 17.77 7.5
2192.61.08.020 M8 20 4.3 5 1.5 2.5 9.2 17.77 7.5
2192.61.08.025 M8 25 4.3 5 1.5 2.5 9.2 17.77 7.5
2192.61.10.020 M10 20 5.3 6 1.75 3 11.2 22.18 10

subject to alterations C65


Screw plug
2192.90.

SW

50°
ød
M

øc

b
1x45° 3

10
42
50

Description: Note:
Repair solution: Screw in the screw plug as far as it will go (minimum screw-in length ​
Screw plugs are used to seal off defective boreholes, pass-through holes ​ =diameter).
or shrink holes. The screw plug can be secured to prevent it becoming loose during ​
reworking by applying, for example, high-strength LOCTITE® (order no. ​
281.270).
Remove width across flats and protubing thread mechanically.

2192.90. Screw plug


Order No Material M b c d SW*
2192.90.1.12.150 C15 (1.0401) M12x1,5 12 8 8.5 10
2192.90.1.16.150 C15 (1.0401) M16x1,5 16 10 12.5 12
2192.90.1.20.150 C15 (1.0401) M20x1,5 20 12 16.5 17
2192.90.1.24.150 C15 (1.0401) M24x1,5 24 14 20.5 19
2192.90.1.28.150 C15 (1.0401) M28x1,5 28 14 24.5 22
2192.90.1.30.150 C15 (1.0401) M30x1,5 30 12 27.4 22
2192.90.1.32.150 C15 (1.0401) M32x1,5 32 14 28.5 22
2192.90.2.12.150 GG25 (EN-GJL-250) M12x1,5 12 8 8.5 10
2192.90.2.16.150 GG25 (EN-GJL-250) M16x1,5 16 10 12.5 12
2192.90.2.20.150 GG25 (EN-GJL-250) M20x1,5 20 12 16.5 17
2192.90.2.24.150 GG25 (EN-GJL-250) M24x1,5 24 14 20.5 19
2192.90.2.28.150 GG25 (EN-GJL-250) M28x1,5 28 14 24.5 22
2192.90.2.30.150 GG25 (EN-GJL-250) M30x1,5 30 12 27.4 22
2192.90.2.32.150 GG25 (EN-GJL-250) M32x1,5 32 14 28.5 22
*SW = width across flats

C66 subject to alterations


subject to alterations C67
Clamping tool set
Clamping tool set
with clamping jaws and screw paste.
The clamping tool set is designed for machine tools with bedplates that
have fixing slots and they contain all the necessary components for fast
clamping of tools, devices and workpieces. All parts are interchangeable
and complementary to each other. They are made of high tensile steel to
DIN or company standards. Bolt items strength class 8 or 10. The wooden
box has a detachable hinged cover.

2140.01.01. Clamping tool set

Order No
...10.10 ...12.12 ...12.14 ...16.16 ...16.18
2140.01.01...
Contents M 10⊗10 M 12⊗12 M 12⊗14 M 16⊗16 M 16⊗18
Universal- Size 1 2 3 2 3 2 3 2 3 2 3
clamping units No. 4 4 2 4 4 4 4 4 4 4 4
Size 11⊗80 14⊗100 14⊗100 18⊗125 18⊗125
Step clamps
No. 4 4 4 4 4
Screws for fixing slots Size 100 63 40 125 80 50 125 80 50 160 100 63 160 100 63
DIN 787
No. 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2
(Order No 2140.30.)
Size 80 100 100 125 125
Pin screws
No. 4 4 4 4 4
Hexagonal nuts Size M10 M12 M12 M16 M16
1.5 d deep No. 6 6 6 6 6
Conical sockets, Size M10 M12 M12 M16 M16
similar to DIN No. 6 6 6 6 6
Extension nuts Size M10 M12 M12 M16 M16
3.0 d deep No. 4 4 4 4 4
Clamping jaws, Size 12 12 14 16 18
type Bulle No. 4 4 4 4 4
Size - - 14-20 14-20 14-20
T-slot scraper
No. - - 1 1 1
Ring/open ended Size 16⊗16 18⊗18 18⊗18 24⊗24 24⊗24
spanners No. 1 1 1 1 1
Screw paste No. 1 1 1 1 1

C68 subject to alterations


Clamping Tool Set
Clamping tool set
With spring-mounted clamp holder and screw paste.
Description as 2140.01.01 but without clamping jaws.
Contains 4 spring-mounted clamp holders instead.

2140.01.02. Clamping Tool Set

Order No
...10.10 ...12.12 ...12.14 ...16.16 ...16.18 ...20.20 ..20.22 ...20.24
2140.01.02...
Contents M 10⊗10 M 12⊗12 M 12⊗14 M 16⊗16 M 16⊗18 M 20⊗20 M 20⊗22 M 20⊗24
Universal- Size 1 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3
clamping units No. 4 4 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Size 11⊗80 14⊗100 14⊗100 18⊗125 18⊗125 22⊗160 22⊗160 22⊗160
Step clamps
No. 4 4 4 4 4 4 4 4
Screws for fixing slots Size 100 63 125 80 125 80 160 100 160 100 200 125 200 125 -
DIN 787
No. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 -
(Order No. 2140.30.)
Size 80 100 100 125 125 125 125 200 125
Pin screws
No. 4 4 4 4 4 4 4 4 8
Hexagonal nuts Size M10 M12 M12 M16 M16 M20 M20 M20
1.5 d deep No. 6 4 4 4 4 6 6 6
Conical sockets. similar Size M10 M12 M12 M16 M16 M20 M20 M20
to DIN No. 6 6 6 6 6 6 6 6
Size M10 M12 M12 M16 M16 M20 M20 M20
Extension nuts 3 d deep
No. 4 4 4 4 4 4 4 4
Size - - 14-20 14-20 14-20 14-20 22-32 22-32
T-slot scraper
No. - - 1 1 1 1 1 1
Ring/open ended Size 16⊗16 18⊗18 18⊗18 24⊗24 24⊗24 30⊗30 30⊗30 30⊗30
spanners No. 1 1 1 1 1 1 1 1
Size - - - - - - - M 20⊗24
Nuts for fixing slots
No. - - - - - - - 8
Size. 1 2 2 3 3 4 4 4
Clamp holders
No. 4 4 4 4 4 4 4 4
Screw paste No. 1 1 1 1 1 1 1 1

subject to alterations C69


A Die Sets

B Precision Ground Plates and Flat Bars

C Lifting and Clamping Devices

D Guide elements
Pillars, bushes, mounting flanges, ball cages, oilless guide elements

E Ground Precision Components

F Springs

G Elastomer-Bars, -Sheets, -Sections

H FIBRO Chemical Tooling Aids

J Peripheral Equipment

K Cam Units

L Standard Parts for Mould Making


Guide Elements

D2
Guide Elements
The great importance of exact alignment The group of Sliding-Type Guides affords much
between punches and matrices in stamping greater stability, partly due to the damping
dies has been recognized widely. The accuracy effect of the all-important, vital oil film . . .
and maintenance of this alignment depends which in the past used to be threatened always
entirely on the quality and wear resistance of by the vagaries of lubrication service and the
the guide elements. propensity to rupture at high frequencies of
As a consequence of recent rapid developments travel reversal.
in stamping techniques it has also been Extensive protection against these perils is
accepted that conventional bush-pillar sets of offered by FIBRO Sintered Ferrite Bushes. Used
casehardened steel can no longer stand up to in most of our sliding guide systems, their
the demands of the modern press shop with its advanced technology comprises:
more sophisticated dies, ever faster presses and – porous structure, vacuum-filled with oil
the stresses in today’s carbide tools. – carbonitrided surface of extreme hardness
The introduction of FIBRO Guide Elements – outstanding friction properties
made available an extensive range, principally – exceptional wear-resistance
based on superlative quality, and comprising – thousands of oil-retaining porosity pockets.
some new, highly advanced bearing materials In combination with our mirror-finished pillars,
as well as novel assembly techniques of ferrite guide bushes represent a guiding system
superior accuracy. of alltogether superior properties. A system
Recent additions have further broadened this that virtually precludes seizing under all but
range, especially in regard of demountable the most extreme running conditions.
guiding components. Beyond such limitations there exist
All FIBRO Guide Bushes for permanent fixing combinations of high velocities with very short
are laid out for epoxy-bonding. This highly strokes where even ferrite bushes cannot
reliable method ensures unparalleled accuracy guarantee permanence of the oil film.
together with the elimination of shrink Here, the rigidity of the sliding guide has to be
allowances and rectification honing. weighed up against the safety of ball bearings:
Ball Bearing Guides principally excel in die set guides are not entirely without
undemanding maintenance and through the problems yet! But at FIBRO we find ourselves
complete absence of bearing play. Their easy very busy indeed with the remainder.
movement on the bench makes them very Technical progress may incur modifications
popular with die makers. Highest stroking without notice.
speeds present no problems. But common to all FIBRO GUIDE ELEMENTS – DESIGNED
ball bearings there remains the characteristic AND PRODUCED BY PEOPLE IN PURSUIT OF
weakness to shock loads, the danger of ball PERFECTION.
impingement. To some extent this can be
compensated for by oversized pillar diameters
and the use of four-pillar die sets.

subject to alterations D3
Contents
D21 202.22. D29
Notes on guide elements Guide pillar with internal thread on ​
both sides, ~DIN 9825/~ISO 9182-2

D22-23 202.23. D30


Guide elements - Guide pillar with internal thread on ​
Pairing ​classification bottom, ~DIN 9825/~ISO 9182-2

D24 202.24. D31


Guide elements - Selection matrix Guide pillar with internal thread on ​
top, ~DIN 9825/~ISO 9182-2

D25 202.21. D32


Deflection of pillars and bending ​ Guide pillar endwise bolt-on type, ​
equation ~DIN 9825/~ISO 9182-2

206.51. D26 202.55. D34


Ball cage, small dimension Guide pillar endwise bolt-on type ​
with ball cage, ~DIN 9825/
~ISO ​9182-2

206.54. D26 202.29. D36


Guide bush for ball bearing, small ​ Guide pillar "ECO-Line", ~DIN 9825/​
dimension ~ISO 9182-2

202.19. D27 202.31. D38


Guide pillar DIN 9825/ISO 9182-2 Guide pillar "ECO-Line" endwise ​
bolt-on type, ~DIN 9825/
~ISO 9182-2

202.17. D28 2021.50. D40


Guide pillar with ball cage retainer Guide pillar, conical, DIN 9825/
ISO ​9182-4/AFNOR

D4 subject to alterations
Contents
2021.58. D42 2022.17. D50
Demountable guide pillar, conical, ​ Guide pillar with groove, to VW
with ball cage retainer, DIN 9825/​
ISO 9182-4/AFNOR

2021.53. D44 2022.40.1. D51


Retaining disc with countersunk ​ Locating plate for guide pillar, to VW
head cap screw, DIN 9825/
ISO 9182-​4

202.53. D44 2022.25. D52


Retaining disc with socket cap s​ crew, Guide pillar with retaining ring ​
~ AFNOR groove, ~AFNOR

2021.39. D45 2073.46. D53


Retaining bush for guide pillar ​ Clamping flange with retaining ring, ​
conical 2021.50., DIN 9825/ ~AFNOR
ISO 9182-​4

210.39. D46 2022.16. D54


Retaining bush for guide pillar ​ Guide pillar with snap ring groove, ​
conical 2021.50.,~ AFNOR to Mercedes-Benz Standard

2022.19. D47 2022.12. D56


Guide pillar for large tools, Guide pillar with pilot tapper and ​
DIN ​9833/ISO 9182-3 groove, to Mercedes-Benz Standard

2022.13. D48 2061.48. D57


Guide pillar with 5° pilot taper, Snap ring
to ​VW-Standard

2022.15. D49 2022.16.45. D58


Guide pillar with pilot tapper, Guide pillar with groove, to CNOMO
VDI ​3356

subject to alterations D5
Contents
2022.16.48. D59 2062.44.012. D70
Guide pillar with groove Guide bush for ball bearing, for ​
highest stroking speed

2022.29. D60 2061.44. D70-99


Guide pillar with collar, to WDX Guide bush for ball bearing,
ISO ​9448-3

2021.46. D62 206.41. D71


Guide pillar with collar, screw clamp ​ Ball cage, plastic, for highest ​
retention, DIN 9825/~ISO 9182-5 stroking speed

2021.44. D64 2020.63. D72


Guide pillar with collar and ball cage ​ Demountable guide pillar with ​
retainer centre fixing

2021.43. D66 2020.62. D74


Retaining disc with screw Demountable guide pillar with ​
centre fixing

2025.94. D67 202.60 D76


Ball guide unit to Mercedes-Benz ​ Demountable guide pillar with ​
Standard centre fixing and ring nut

2021.29. D68 2020.64. D77


Guide pillar with collar "ECO-LINE" Demountable guide pillar with ​
conical centre fixing

202.61. D69 2021.64. D78


Guide pillar with collar Retaining bush for guide pillar ​
conical 2020.64.

D6 subject to alterations
Contents
2073.48. D79 2031.34. D89
Slotted nut DIN 1804 Guide bearing with screw holes, ​
sintered guide

2024.94. D80 2031.42. D90


Guide unit with collar Guide bearing with screw holes, for ​
MILLION GUIDE ball bearing guide

2024.96. D82 2031.04. D91


Guide unit with center fixing ​ Retention bearing, low build height
MILLION GUIDE

2031.70. D84 2031.38. D92


Guide bearing with solid lubricant Guide bearing, low build height, ​
sintered guide

2031.01. D85 2031.44. D93


Retention bearing Guide bearing low build height, for ​
ball bearing guide

2031.31. D86 2032.70. D94


Guide bearing, sintered guide Guide bearing with headed guide ​
bush with solid lubricant

2031.41. D87 2032.02. D95


Guide bearing for ball bearing guide Retention bearing for guide pillars ​
for large tools

2031.02. D88 2051.32. D96


Retention bearing with screw holes Guide bush, sintered ferrite ​carbo-
nitrided with long-term ​lubrication,
ISO 9448-2

subject to alterations D7
Contents
2051.92. D97 206.75. D106
Guide bush "ECO-LINE", ​bronze- Ball cage with circlip and fastening ​
plated, ISO 9448-2 ring groove, Brass

2051.72. D98 2060.65. D107


Guide bush "ECO-LINE", Bronze with ​ Ball cage with circlip and fastening ​
solid lubrication rings, ISO 9448-2 ring groove, Aluminium

206.49. D100 2081.67. D108


Guide bush for ball bearing, AFNOR Headed guide bush with ball cage ​
retainer

2061.47. D101 2081.68. D109


Guide bush for ball bearing, with ​ Headed guide bush with ball cage ​
stroke limitation retainer

206.71. D102 2091.67. D110


Ball cage with circlip groove, Brass Flanged guide bush with ball cage ​
retainer

2060.61. D103 2091.68. D111


Ball cage with circlip groove, ​ Flanged guide bush with ball cage ​
Aluminium retainer

206.73. D104 2061.82. D112


Ball cage with assembly aid, Brass Roller cage with circlip groove, Brass

2060.63. D105 206.72. D113


Ball cage with assembly aid, ​ Circlip DIN 471
Aluminium

D8 subject to alterations
Contents
2061.84. D114 2081.35. D122
Roller cage with assembly aid, Brass Headed guide bush, sintered ferrite ​
carbonitrided with long-term ​lubri-
cation, ISO 9448-6

2081.81. D115 2081.91. D123


Headed guide bush, bronze coated, ​ Headed guide bush "ECO-LINE", ​
ISO 9448-6 bronzeplated, ISO 9448-6

2081.84. D116 2081.94. D124


Headed guide bush, bronze coated, ​ Headed guide bush "ECO-LINE", ​
ISO 9448-6 bronzeplated, ISO 9448-6

2081.85. D117 2081.95. D125


Headed guide bush, bronze coated, ​ Headed guide bush "ECO-LINE", ​
ISO 9448-6 bronzeplated, ISO 9448-6

2081.31. D118 2081.71. D126


Headed guide bush, sintered ferrite ​ Headed guide bush "ECO-LINE", ​
carbonitrided with long-term ​lubri- Bronze with solid lubricant rings,
cation, ISO 9448-6 ISO ​9448-6

2081.32. D119 2081.74. D127


Headed guide bush, sintered ferrite ​ Headed guide bush "ECO-LINE", ​
carbonitrided with long-term ​lubri- Bronze with solid lubricant rings,
cation, ISO 9448-6 ISO ​9448-6

2081.33. D120 2081.75. D128


Headed guide bush, sintered ferrite ​ Headed guide bush "ECO-LINE", ​
carbonitrided with long-term ​lubri- Bronze with solid lubricant rings,
cation, ISO 9448-6 ISO ​9448-6

2081.34. D121 2081.44. D129


Headed guide bush, sintered ferrite ​ Headed guide bush for ball bearing, ​
carbonitrided with long-term ​lubri- ISO 9448-7
cation, ISO 9448-6

subject to alterations D9
Contents
2081.45. D130 2091.92. D138
Headed guide bush for ball bearing, ​ Flanged guide bush "ECO-LINE", ​
ISO 9448-7 bronzeplated, ISO 9448-4

2081.46. D131 2091.94. D139


Headed guide bush for ball bearing, ​ Flanged guide bush "ECO-LINE", ​
ISO 9448-7 bronzeplated, ISO 9448-4

2081.47. D132 2091.71. D140


Headed guide bush for ball bearing, ​ Flanged guide bush "ECO-LINE", ​
ISO 9448-7 Bronze with solid lubricant rings,
ISO ​9448-4

2081.49. D133 2091.72. D141


Headed guide bush for ball bearing, ​ Flanged guide bush "ECO-LINE", ​
ISO 9448-7 Bronze with solid lubricant rings,
ISO ​9448-4

2091.31. D134 2091.74. D142


Flanged guide bush, sintered ferrite ​ Flanged guide bush "ECO-LINE", ​
carbonitrided with long-term ​lubri- Bronze with solid lubricant rings,
cation, ISO 9448-4 ISO ​9448-4

2091.32. D135 2091.44. D143


Flanged guide bush, sintered ferrite ​ Flanged guide bush for ball bearing, ​
carbonitrided with long-term ​lubri- ISO 9448-5
cation, ISO 9448-4

2091.34. D136 2091.45. D144


Flanged guide bush, sintered ferrite ​ Flanged guide bush for ball bearing, ​
carbonitrided with long-term ​lubri- ISO 9448-5
cation, ISO 9448-4

2091.91. D137 2091.46. D145


Flanged guide bush "ECO-LINE", ​ Flanged guide bush for ball bearing, ​
bronzeplated, ISO 9448-4 ISO 9448-5

D10 subject to alterations


Contents
210.31. D146 D157-
Headed guide bush, sintered ferrite ​ Oilless guide elements
158
carbonitrided with long-term ​lubri-
cation, ~AFNOR

210.34. D147 2053.70. D159


Headed guide bush, sintered ferrite ​ Thrust washer, Bronze with solid ​
carbonitrided with long-term ​lubri- lubricant
cation, ~AFNOR

210.35. D148 2052.70. D160-


Headed guide bush, sintered ferrite ​ Guide bush, Bronze with solid ​
161
carbonitrided with long-term ​lubri- lubricant
cation, ~AFNOR

210.44. D150 2085.70. D162


Headed guide bush for ball bearing, ​ Guide bush with collar, Bronze with ​
~AFNOR solid lubricant

210.46. D152 2085.71. D163


Headed guide bush for ball bearing, ​ Guide bush with collar, Bronze with ​
~AFNOR solid lubricant

210.45. D154 2086.70. D164


Guide bush with collar, for ball ​ Guide bush with collar, Bronze with ​
bearing, ~AFNOR solid lubricant

210.85. D155 2085.72. D165


Guide bush with collar, bronze ​ Guide bush with collar, Bronze with ​
coated, ~AFNOR solid lubricant

207.48. D156 2082.70. D166


Slotted nut Guide bush with collar, Bronze with ​
solid lubricant, DIN 9834/ISO 9448

subject to alterations D11


Contents
2082.71. D167 2961.70. D175
Guide bush with collar, Bronze with ​ Flat guide bar, Bronze with solid ​
solid lubricant, NAAMS lubricant

2086.71. D168 2961.75. D176


Guide bush with collar, Bronze with ​ Flat guide bar, Bronze with solid ​
solid lubricant, NAAMS lubricant

2102.70. D169 2961.74. D177


Guide bush with collar, Bronze with ​ Retaining plate, Bronze with solid ​
solid lubricant, CNOMO lubricant, VDI 3357

2102.71. D170 2961.79. D178


Guide bush with collar, Bronze, ​ Retaining plate, Steel, VDI 3357
CNOMO

2961.71. D171 2961.81. D179


Flat guide bar, Bronze with solid ​ Retaining plate, Steel with solid ​
lubricant lubricant, VDI 3357

2961.76. D172 2961.78. D180


Flat guide bar, Bronze with solid ​ Retaining plate, Bronze with solid ​
lubricant lubricant

2961.77. D173 2961.82. D181


Flat guide bar, Bronze with solid ​ Retaining plate, Steel with solid ​
lubricant lubricant, NAAMS

2961.73. D174 2961.79.45. D182


Flat guide bar with two sliding ​ Retaining plate, Steel, CNOMO
surfaces, Bronze with solid lubricant

D12 subject to alterations


Contents
2961.81.45. D183 2960.76. D196
Retaining plate, Bronze with solid ​ Sliding pad, Bronze with solid ​
lubricant, CNOMO lubricant

2960.72. D184 2962.78.45. D197


Sliding pad, small dimension, Bronze ​ Sliding pad, Bronze with solid ​lubri-
with solid lubricant cant, CNOMO

2960.71. D186 2962.78. D198


Sliding pad, Bronze with solid ​lubri- Sliding pad, Bronze with solid
cant, VDI 3357 ​lubricant

2960.87. D188 2962.84.45. D200


Sliding pad, Steel, VDI 3357 Sliding pad, Steel, CNOMO

2960.30. D190 2962.85. D201


Sliding pad, Steel with sinterlayer, ​ Sliding pad, Steel with solid
VDI 3357 ​lubricant

2960.70. D192 2960.79. D202


Sliding pad, Bronze with solid ​lubri- Sliding pad, Bronze with solid ​lubri-
cant, ISO 9183-1 cant, NAAMS

2960.85. D194 2960.80. D203


Sliding pad, Bronze with solid Sliding pad, Steel, NAAMS
​lubricant

2960.86. D195 2960.74. D204


Sliding pad, Bronze with solid Sliding pad, Bronze with solid ​lubri-
​lubricant cant, AFNOR/ISO 9183-2

subject to alterations D13


Contents
2960.75. D206 2962.76. D217
Sliding pad, Special cast iron (GG25) ​ Guide bar with three sliding ​
with solid lubricant, AFNOR/​ surfaces, Bronze with solid lubricant
ISO 9183-2

2960.44.45. D208 2962.77. D218


Sliding pad, Steel with oil groove, ​ Guide bar with two sliding surfaces, ​
CNOMO Bronze with solid lubricant

2960.54.45. D210 2962.74. D219


Sliding pad, Bronze with oil groove, ​ Guide bar with four sliding surfaces, ​
CNOMO Bronze with solid lubricant

2960.81. D211 2962.79. D220


Sliding pad, Bronze with solid ​lubri- Guide bar with one sliding surfaces, ​
cant, VDI 3357 Bronze with solid lubricant

2960.88. D212 2962.80. D221


Sliding pad, Steel, VDI 3357 Guide bar with three sliding ​
surfaces, Bronze with solid lubricant

2960.93. D214 2960.73. D222


Sliding pad, Bronze with solid ​lubri- Guide bracket, Steel with solid ​lubri-
cant, VDI 3357 cant, VDI 3387

2962.75. D215 2960.89. D223


Guide bar with two sliding surfaces, ​ Guide bracket, Bronze with solid ​
Bronze with solid lubricant, lubricant, VDI 3387
VDI 3357

2962.75.45. D216 2966.72. D224


Guide bar with two sliding surfaces, ​ Slide centre guide, Bronze with solid ​
Bronze with solid lubricant, CNOMO lubricant

D14 subject to alterations


Contents
2960.90. D225 2962.81. D233
Overrun Cam, Steel hardened, Angled guide gib, Bronze with solid ​
VDI ​3357 lubricant

2960.91. D226 2962.82. D234


Overrun Cam, Steel hardened and ​ Angled guide gib, Bronze with solid ​
gas nitrided, VDI 3357 lubricant

2960.92. D227 2962.83. D235


Overrun Cam, Bronze with solid ​ Angled guide gib, Bronze with solid ​
lubricant, VDI 3357 lubricant

2962.70. D228 2964.77. D236


Angled guide gib, Bronze with solid ​ T-Guide bar, Bronze with solid ​
lubricant lubricant

2962.70.45. D229 2964.78. D236


Angled guide gib, Bronze with solid ​ T-Guide bar, Bronze with solid
lubricant, CNOMO ​lubricant

2962.71. D230 2963.82. D237


Angled guide gib, Bronze with solid ​ Sliding block, Bronze with solid ​lubri-
lubricant cant, NAAMS

2962.72. D231 2963.83. D237


Angled guide gib, Bronze with solid ​ Prismatic guide, Steel, NAAMS
lubricant

2962.73. D232 2963.84. D238


Angled guide gib, Bronze with solid ​ Sliding block, Bronze with solid ​lubri-
lubricant cant, VDI 3357

subject to alterations D15


Contents
2963.85. D238 2965.83. D245
Prismatic guide, Steel, VDI 3357 Single-sided prismatic sliding block, ​
Steel

2963.70. D239 2965.80.45. D246


Prismatic guide, Bronze with solid ​ Single-sided prismatic guide, Bronze ​
lubricant with solid lubricant, CNOMO

2963.71. D239 2965.82.45. D247


Sliding block, Steel Single-sided prismatic sliding block, ​
Steel, CNOMO

2963.72. D240 2965.80. D248


Prismatic guide, Bronze with solid ​ Single-sided prismatic guide, Bronze ​
lubricant with solid lubricant

2963.73. D240 2965.82. D249


Sliding block, Steel Single-sided prismatic sliding block, ​
Steel

2963.81. D242 D250-


Prismatic guide, Steel Oilless guide elements - Mounting ​
253
examples

2963.80. D243 2441.11.0. D254


Sliding block, Bronze with solid ​ Centering unit with adjusting ​
lubricant washer

2965.81. D244 2441.11. D255


Single-sided prismatic guide, Bronze ​ Centering unit
with solid lubricant

D16 subject to alterations


Contents
2441.11.3. D256 2446.11.55. D264
Adjusting washer Air pin, according to VW standard

2441.13.45. D257 206.91. D265


Centring unit, CNOMO Concertina shroud with spacer bush

2441.13.3.45. D258 206.93. D266


Adjusting washer, CNOMO Spacer bush

2441.13. D259 206.94. D266


Centring unit, CNOMO Spacer tube

2441.13.3. D260 206.92. D267


Adjusting washer, CNOMO Concertina shroud with spacer tube

2445.10. D261 241.18. D268


Centring pin Helical spring for ball cage retention

2445.11. D262 202.91. D269


Centring pin to Mercedes-Benz ​ Cage retainer
standard

2446.10.55. D263 202.92.1. D270


Pressure bolt with base, according Cage retainer
to ​VW

subject to alterations D17


Contents
202.93. D271 2072.47 D275
Cage retainer Screw clamp with screw, NAAMS

206.95./2061.95. D272 2073.45. D276


Pillar wiper Securing flange with screws, ​
CNOMO

244.00.2. D273 2072.48.45. D276


Lifter pin for press tool strips Screw clamp with screw, CNOMO

207.45 D274 2444.12 / 2444.13 D278


Screw clamp with screw Spacer plate toothed, with adjusting ​
plate

2071.45 D274 2443.10. D279


Screw clamp with screw Guide

2072.45. D274 2443.10.20. D280


Screw clamp with screw Guide to Mercedes-Benz Standard - ​
unhardened

2072.46 D275 2443.10.20. .1 D281


Screw clamp with screw Guide to Mercedes-Benz Standard - ​
hardened

2072.46.30. D275 2443.12. D282


Screw clamp with screw, Guide with part position control and ​
GM ​Standard spring

D18 subject to alterations


Contents
2443.13. D283 D290
Guide with part position control, VDI Ball bearing guides - Loading ​
Diagram

2018.00.60.08.030 D284 D291


Inductive proximity switch Ball bearing guides - Tables of ​
dynamic load indexes

2018.00.60.23.01.5 D285 D292-


Cable - straight Guide elements - Mounting ​guide-
298
lines, Dimension tables

2018.00.60.23.02.5 D285
Cable , 90° connector

2443.14.55. D287
Position monitor for boards

2443.14.00.60.18.044 D288
Inductive proximity switch

2443.14.00.60.23.01.5 D289
Cable - straight

2443.14.00.60.23.02.5 D289
Cable , 90° connector

subject to alterations D19


D20 subject to alterations
Notes on Guide Elements
FIBRO Precision Sliding Guides –
Carbonitrided Sintered Ferrite Bushes
These guides employ bushes made from sintered ferrite of high purity with carbonitrided surface. Bearing
surfaces are fine-ground.
The sintered ferrite has a porosity content of 18-20 % by volume, vacuum filled with special lubricant FIBROLIT
LD. As additional long term lubrication it is recommended to fill up the grove in the bushing with FIBROLIT LD
280.34, see chapter H. Even under arduous running conditions, this material can be relied upon for good protec-
tion against oil film rupture.
Under no circumstances must molybdenum disulfite be added to the lubricant.
For bearing clearance ranges, see chapter D.

FIBRO Precision Sliding Guides, bronze-coated


consists of a steel body with bronze-coated running surface with helical oil groove and a grease nipple for
lubrication.
The steel body guarantees excellent resistance to breaking, even when subject to high loading
at the edges.

FIBRO Sliding Bearings with Non-Liquid Lubricant


The pockets containing the non-liquid lubricant occupy some 25 to 30 per cent of the bearing surface consisting
of a bronze matrix.
After an initial oil lubrication on assembly, these elements are maintenance-free.
Wherever there is a demand for non-susceptibility against impact, contamination and heat,
FIBRO Maintenance-Free Bearings find their ideal application.
We recommend to apply the tolerance classes H7/f6 to bush/pillar combinations using these elements.

FIBRO High Precision Ball Bearing Guides


Careful manufacture at narrowest tolerances, and exactly the right amount of preloading* result in a play-free
guide element of exceptional performance potential.
Our superfinished running surfaces further enhance the advantages of ball bearing guides.
Toolmakers favour ball bearing buides because of their free movement on the bench.
FIBRO ball bearing guides can be equipped with a choice of brass or aluminium ball cages, which have proved to
be very successful in practice due to their ball density and stability
Ball bearing guides with their point contact of the balls remain somewhat sensitive to shock and sustained
radial loads. To some extent, generous dimensioning of pillar diameters helps to compensate for this inherent
disadvantage.
* Average preloading:
4 µm on pillars from 8 to 12 mm diameter
7– 9 µm on pillars from 15 to 16 mm diameter
9–11 µm on pillars from 18 to 42 mm diameter
11–13 µm on pillars from 50 to 80 mm diameter

FIBRO Precision Roller Guides


The profile roller cages are in linear contact with the guide bushing and guide pillar. This feature offers much
greater capacity for radial loads in the individual roller than an identical size of ball bearing.
The caulking of the roller bearing arrangement is implemented with the same FIBRO-specific solution as that
used in ball cages.
The profile rollers are arranged in a spiral formation in an axial direction. This gives each profile roller its own
path. The roller cages are designed with a recess for a circlip conforming to DIN 471.
The much larger contact area with the ball bearing guide permits a significant reduction in preload values.
The following preload values apply to FIBRO Roller Guides:
For static loads/low velocities, For dynamic loads/High
pillar diameters velocities, pillar diameters
up to Ø 25 = 2,5 µm up to Ø 25 = 1,5 µm
Ø 30/32 = 3,5 µm Ø 30/32 = 2,5 µm Use only pairing class
Ø 40-50 = 3,5 µm Ø 40-50 = 2,5 µm guide pillar red = .30
Ø 63 = 4 µm Ø 63 = 3 µm guide bush yellow = .10

subject to alterations D21


Pairing Classification
Sliding guide (sintered ferrite)
Ball bearing guide

Recommendation for pairing selection:


Cutting clearance Sliding guide Ball bearing Description Recommendation
bearing clearance preloading
small small large Piece parts with small tolerances, closely specified cut edge Pairing 1
properties and contours – also parts from thin material
medium medium medium Piece parts from sheet thicker than 1 mm – also preferably for Pairing 2
progression dies
large large small Where demands on edges and burrs are not stringent; note that Pairing 3
large die clearances require smaller shearing forces

Selection of punch-matrix clearance is largely determind by piece part charcteristics such as percentage of sheared land versus breakaway, but also by
demands on burr formation.
Further criterias are the part piece material, as well as the type and condition of the tooling and the press.

Combination possibilities guide pillars, cages and bushings:


Sliding guide Ball bearing
Guide pillar Guide bush Guide pillar Guide bush
Colour Order No Colour Order No Colour Order No Colour Order No
yellow .10 yellow .10 yellow .10 red .30
Pairing 1 green .20 yellow .10 yellow .10 green .20
green .20 red .30

green .20 green .20 yellow .10 yellow .10


Pairing 2 red .30 yellow .10 green .20 green .20
yellow .10 green .20 red .30 red .30

red .30 red .30 green .20 yellow .10


Pairing 3 green .20 red .30 red .30 green .20
yellow .10 red .30 red .30 yellow .10

Identification for tolerances with color dots on the outside of the guide pillars and bushings.
Selection Criteria: die clearance – stock thickness – material

Note for 4-pillar die sets:


Please be aware that tight bushing clearances or high preloads are generally unsuitable for 4-pillar die sets. Deviation from the bore geometry and from the
perpendicularity requieres a pairing classification of pairing 2 or even better pairing 3. The pairing classification does not signify any difference in quality,
rather a selection of the optimum bushing clearance in the case of guide pillars or the optimum preloading in the case of ball bearings (see also chart next
page).

Ordering Code (example):


Guide Pillar, tolerance range yellow = 202.19.040.260.10
Sintered ferrite bushing with tolerance code green = 2081.31.040.20

05.2017 subject to alterations


Pairing Classification
Sliding Guide (sintered ferrite)
Ball Bearing Guide

+ µm 30 [ 60/63 [ 80
30
29 29
28 28
[ 48/50
27 27
26 26
25 25
[ 38/40
24 24
23 23
[ 30/32
22 22
– Sliding Guide (sintered ferrite)

21 21
20 20
[ 24/25
19 19
18 18
17 17
[ 19/20
16 16
15 15
14 14
[ 15/16
13 13
Guide Bush

12 12
11 11
10 10
9 9
[ 8/11/12
8 8
7 7
6 6
5 5
4 4
3 3
Guide Pillar

2 2
+1 +1
0 0
–1 –1
2 2
3 3
4 4
5 5
[ 15/16 [ 19/20
6 6
[ 24/25 [ 30/32
7 7
[ 8/11/12 [ 38/40
8 8
[ 48/50 [ 60/63 [ 80
9 9
– Ball Bearing Guide

10 10
11 11
12 12
13 13
Guide Bush

14 14
15 15
16 16
17 17
18 18
[ 15/16 [ 19/20
19 19
[ 24/25 [ 30/32 [ 38/40
20 20
21 21
22 Tolerance ending (last two digits) 22
23 range of the part number [ 48/50 [ 60/63
23
yellow .10
24 24
green .20
- µm 25 red .30 25
[ 80

subject to alterations 05.2017


Selection matrix
Guide Pillars - Guide Bushes

Guide pillars for large tools


Demountable guide pillars
Guide pillars, bolt-on type
Guide pillars to DIN 9825

Guide pillars with cage


Guide pillars to AFNOR

Guide pillars ECO-LINE


with centre fixing

with centre fixing

retainer bore
Guide pillars

Guide pillars

Guide pillars
Guide Pillars

2021.44.
2021.46.
2021.50.
2021.58.

202.61. 2020.64.

2020.62.

2021.28. 2022.17.
2022.12. 2022.19.
2022.13. 2022.29.

2021.29.
202.55.

2021.46. .30.94
202.19. .30.94
2022.16.45.
2022.16.48.
2020.63.

2022.25.

2022.15.
2022.16.
202.17.
202.19.
202.21.
202.22.
202.23.
202.24.

202.60.

202.29.
202.31.
Tolerance -0.010
Guide Bushes range
.30 .20 .10 h3 .30 .20 .10 h5
-0.025
f6 h4 .30

206.49. 2081.46.
210.44. 2081.47. .10 ●1 ●1 ●1 ●1 ●1 ●1 ●1 ⊠ ⊠ ⊠ ●1 ●
210.45. 2081.49.
210.46. 2081.67.
Ball bearing guide bushes
2031.41. 2081.68.
2031.42. 2091.44. .20 ●1 ●1 ●1 ●1 ●1 ●1 ●1 ●
Mounting flanges with
⊠ ⊠ ⊠ ⊠
2031.44. 2091.45.
ball bearing guide bushes
2061.44. 2091.46.
2061.47. 2091.67.
2081.44. 2091.68. .30 ●1 ●1 ●1 ●1 ●1 ●1 ●1 ⊠ ⊠ ⊠ ⊠ ●
2081.45.
210.31. 2081.32.
210.34. 2081.33. .10 ●1 ●1 ●1 ⊠ ●1 ●1 ●1 ⊠ ⊠ ⊠ ●
Guide bushes, sintered ferrite 210.35. 2081.34.
2031.31. 2081.35.
.20 ●1 ●1 ●1 ●1 ●1 ●1 ●
Mounting flanges with 2031.34. 2091.31.
⊠ ⊠ ⊠ ⊠
guide bushes, sintered ferrite 2031.38. 2091.32.
2051.32. 2091.34. .30 ●1 ●1 ●1 ⊠ ●1 ●1 ●1 ⊠ ⊠ ⊠ ●
2081.31.
2051.72. 2091.71.
Guide bushes ECO-LINE bronze 2081.71. 2091.72.
H6 ● ●
with solid lubrication rings 2081.74. 2091.74.
○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠
2081.75.
210.85. 2081.85.
Guide bushes
2081.81. ITS ● ● ●
bronze coated
○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠
2081.84.
2051.92. 2091.91.
Guide bushes ECO-LINE 2081.91. 2091.92.
H5 ● ●
bronzeplated 2081.94. 2091.94.
○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠
2081.95.
Guide bushes with solid 2031.70. 2087.70.
lubrication 2082.70. 2087.71.
2082.71. 2087.72. H7 ● ● ● ● ●
Mounting flanges with Guide 2085.70.
⊠ ⊠ ⊠ ⊠ ⊠ ⊠
2082.73.
bushes with solid lubrication 2085.72.

Guide bushes with solid


2085.71. E7 ● ● ● ● ● ● ●
lubrication
⊠ ⊠ ⊠ ⊠

Guide bushes with solid 2032.70. 2086.70.


lubrication F7 ● ● ● ● ● ●
2052.70.
⊠ ⊠ ⊠ ⊠ ⊠

Guide bushes with solid


lubrication 2102.70. 2102.71. G7 ● ● ⊠ ⊠ ⊠ ⊠ ⊠ ● ● ● ●

Guide bushes with solid


lubrication 2086.71. C9 ● ● ● ⊠ ⊠ ⊠ ⊠ ● ● ● ●

● = suitable
●1 = suitable (see pairing classification at the beginning of chapter D)
£ = conditionally suitable
Ñ = not suitable

The combinations should be considered as recommendations. Depending on the installation situation and type of use, a previous examination or test is
mandatory, since different combinations may result in varying clearance (slide guide) or pretension (ball guides) values.

03.2018 subject to alterations


Deflection of Pillars and Bending equation

0 1 2 3 3/1 4
202.21. 202.19. 2021.46. 2021.46. 2021.50.
2021.43. 2021.39.
210.39.

Deflection of Pillars 250


The practical applicatoin of these pillars demands a certain amount of µm 4
re-thinking in regard of tool design. Deflection under radially imposed
load is shown in the diagram of the right. 3
200
Mounting Instructions: 2
Coat head and threads of screws with molydenum disulfite.
Tighten and undo screw twice before final tightening with torque wrench. 1
150 0
Deflection

100
40

F
50 200 130

0
0 1000 2000 3000 N
Radial Force

Bending equation
The transverse load resistance to tool guides is greatly influenced by the
position of the guide pillar fixing.
For a tool with a spring-mounted die guide plate and pillar fixing at the top
or bottom of the tool, the defelction and pillar bending values do not differ
when the load is applied at the side since the distance (L) from the point of
application of the force is the same.
Significantly better pillar bending values can be achieved by fixing the
guide pillars in the guide plate, i.e. in the center of the pillar.
Since the distance ( L/2 ) between the point of application of the force and
the fixing surface is thus halved, the load-bearing capacity is increased by
eight times.
In order to keep moving mass to a minimum and thereby minimize detri-
mental forces of inertia, FIBRO Stripper-Mounted Pillars are made with a
hollow core. Rigidity of the die set - of paramount importance - remains
unaffected by the hollow design. f f
F F
Bending Bending Bending
Equation Equation Equation

3 F 3
L 3
f F L f f F L f F 2
3 E J 3 E J 3 E J

subject to alterations 06.2017


Application examples
Guide elements and Accessories

2051.32. 206.49.
2051.72. 2061.44.
2051.92.
206.71.
2060.61.
2021.46. 2061.82.
2021.29.
206.93.

2071.45 207.45

2021.43.

10.2017
subject to alterations
Ball cage, small dimension
Guide bush for ball bearing, small dimension
206.51.

k
l1
d1

Material: 206.51. Ball cage, small dimension


Cage: Brass
Balls: Steel hardened (DIN 5401) d1 3 4 5 6 8
k 1 1 1 1 1
l1 Total number of balls
10 24 30 36 42
15 40 50 60 70 70
20 56 65 78 78 84
25 80 102 102 112
30 105 126 126 126
35 120 144 144
40 175

Ordering Code (example):


Ball cage, small dimension =206.51.
Guide diameter d1 5 mm = 005.
Length l1 30 mm = 030
Order No =206.51. 005. 030

206.54.
d 3 h4
l1

d 1 h3
d2

Material: 206.54. Guide bush for ball bearing, small


Roller bearing steel 100 Cr 6 dimension
Hardness: hardened to 60 + 4 HRC
Remarks: available in stainless steel on request d1 3 4 5 6 8
Execution: d2
d3
5
7
6
8
7
10
8
11
10
14
Guide bush bores d2 fine-honed to IT3
l1
Note: 10
15





● ● ●
Assembly guide lines / Dimensional requirements and tolerances at​
20 ● ● ● ● ●
the end of chapter D. 25 ● ● ● ●
30 ● ● ●
Ordering Code (example): 35
40
● ●

Guide bush for ball bearing, small dimension =206.54.
Guide diameter d1 5 mm = 005.
Length l1 10 mm = 010
Order No =206.54. 005. 010

09.2017 subject to alterations


Guide pillar DIN 9825/ISO 9182-2
202.19. 8° Mounting example

l2

d 1 h3
l1
l3

Material: Note:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened ∅ 3 to ∅ 8 are not supplied classified.
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm ( up to ∅ 10 to ∅ 12 only available in tolerance range yellow = .10
∅ 12, troughhardened) Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Execution: Matching guide combinations, see selection matrix at the beginning of ​
fine-ground and superfinished
chapter D.
Method of manufacturing entails that centre holes are not concentric ​
Assembly guide lines / Dimensional requirements and tolerances at the ​
with O.D.
end of chapter D.
Tolerance range:
yellow = .10; green = .20; red = .30

202.19. Guide pillar DIN 9825/ISO 9182-2


d1 3 4 5 6 8 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l2 2 2 2 3 3 3 4 4 6 6 6 8 8 8
l3 2 2 2 3 3 3 3 3 3 3 3 3 3 3
l1
30 ●
40 ● ● ●
50 ● ● ● ●
60 ● ● ● ●
80 ● ● ● ● ●
90 ● ● ●
100 ● ● ● ● ● ● ● ●
112 ● ● ● ● ●
125 ● ● ● ● ● ● ● ●
140 ● ● ● ● ● ● ● ●
160 ● ● ● ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):


Guide pillar DIN 9825/ISO 9182-2 =202.19.
Guide diameter d1 3 mm = 003.
Length l1 30 mm = 030.
Classification TOL without = (0)
Order No =202.19. 003. 030. (0)

subject to alterations D27


Guide pillar with ball cage retainer
Mounting example 202.17. d1

l1
l9
min.
20

l2
l8
4
d5

Material: Note:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened Preloading see pairing classification at the beginning of chapter D
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Execution: Assembly guide lines / Dimensional requirements and tolerances at the ​
fine-ground and superfinished
end of chapter D.
Dimensions of ball cage retainer see 202.91.
Tolerance range:
yellow = .10
green = .20
red = .30

202.17. Guide pillar with ball cage retainer


d1 38 40 48 50 60 63
d5 42 44 52 54 64 67
l2 6 6 8 8 8 8
KG (l8 / l9)
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●
l1
160 ● ●
180 ● ● ● ●
200 ● ● ● ●
224 ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ● ●
315 ● ● ● ● ● ●
355 ● ● ● ● ● ●
400 ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ● ● ●
600 ● ● ● ● ● ●
700 ● ● ● ● ● ●
800 ● ● ● ● ● ●

Ordering Code (example):


Guide pillar with ball cage retainer =202.17.
Guide diameter d1 38 mm = 038.
Length l1 160 mm = 160.
Cage retainer size KG 1 = 1.
Classification TOL yellow = 10
Order No =202.17. 038. 160. 1. 10

D28 subject to alterations


Cage retainer
Mounting example 202.94.
m
d4

min. 20
202.94. .1

71
60
l8
11

l8
d5
d2
m
d4

Description:
Cage unit allows both accurate cage centring as well as a variably a
​ djus-
table cage feed length. The feed length can be adjusted by turning t​ he
thread m in the column. A cheese head screw in accordance with ​DIN
EN ISO 4762 serves as anti-rotation device. 202.94. .2
Material:
Steel
Note:
The following guide pillars can be equipped with this cage retainer:

116
202.19. .30.94

105
2021.46. .30.94

Screws are not included.


Fixing:
61
Socket cap screws DIN EN ISO 4762 for nominal diameter ød:
32 / 40 = 2192.12.05.
    50 = 2192.12.06.
63 / 80 = 2192.12.08.
Length calculation of the safety screw ​fastening: d5
Cage retainer 202.94. .1: Screw length = Cage feed length + 25 mm d2
Cage retainer 202.94. .2: Screw length = Cage feed length - 20 mm

202.94. Cage retainer


Order No Nominal-ø Pillar-ø d2 d3 d4 d5 m KV
202.94.032.1 32 30/32 35 25 5.5 10 M16x1,5 5-50
202.94.040.1 40 38/40 43 33 5.5 10 M16x1,5 5-50
202.94.050.1 50 48/50 53 43 6.6 11 M20x1,5 5-50
202.94.063.1 63 60/63 66 56 9 15 M30x1,5 5-50
202.94.080.1 80 80 88 74 9 15 M30x1,5 5-50
202.94.032.2 32 30/32 35 25 5.5 10 M16x1,5 50-100
202.94.004.2 40 38/40 43 33 5.5 10 M16x1,5 50-100
202.94.050.2 50 48/50 53 43 6.6 11 M20x1,5 50-100
202.94.063.2 63 60/63 66 56 9 15 M30x1,5 50-100
202.94.080.2 80 80 88 74 9 15 M30x1,5 50-100

03.2018 subject to alterations


Guide pillar with cage retainer bore
Mounting example 202.19. .30.94

m2

min. 20

15
12

l1
l8

62
59
11

l8
m1
d1

Material: Note:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened Preloading see pairing classification at the beginning of chapter D
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm Matching guide combinations, see selection matrix at the ​begin-
ning of chapter D.
Execution: Dimensions of ball cage retainer see 202.94.
fine-ground and superfinished
Tolerance range: red = .30
Delivery without cage retainer, ball cage and head cap screw.

202.19. .30.94 Guide pillar with cage retainer bore


d1 30 32 38 40 48 50 60 63 80
m1 M16x1,5 M16x1,5 M20x1,5 M30x1,5 M30x1,5
m2 M5 M5 M6 M8 M8
l1
125 ●
140 ●
160 ● ●
180 ● ● ●
200 ● ● ●
224 ● ● ●
250 ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ● ●
400 ● ● ● ● ●
450 ● ● ● ● ●
500 ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):


Guide pillar with cage retainer bore =202.19.
Guide diameter d1 48 mm = 048.
Length l1 224 mm = 224.
Classification red TOL 30 = 30.
Cage retainer bore KHB 94 = 94
Order No =202.19. 048. 224. 30. 94

03.2018 subject to alterations


Guide pillar with internal thread on both sides, ~DIN 9825/~ISO 9182-2
202.22. 60° Mounting example
M8
20
l1

d 1 h3

Material: Note:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened Bearing clearance / Preloading see pairing classification at the ​begin-
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
Execution: chapter D.
fine-ground and superfinished
Assembly guide lines / Dimensional requirements and tolerances at the ​
Method of manufacturing entails that centre holes are not concentric ​
end of chapter D.
with O.D.
Tolerance range:
yellow = .10
green = .20
red = .30

202.22. Guide pillar with internal thread on both sides, ~DIN 9825/~ISO 9182-2
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l2 4 4 6 6 6 8 8 8
l1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):


Guide pillar with internal thread on both sides, ~DIN 9825/~ISO 9
​ 182-2 =202.22.
Guide diameter d1 15 mm = 015.
Length l1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.22. 015.090. 10

subject to alterations D29


Guide pillar with internal thread on bottom, ~DIN 9825/~ISO 9182-2
Mounting example 202.23. d 1 h3

l1
20
M8
60°

Material: Note:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened Bearing clearance / Preloading see pairing classification at the ​begin-
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
Execution: chapter D.
fine-ground and superfinished
Assembly guide lines / Dimensional requirements and tolerances at the ​
Method of manufacturing entails that centre holes are not concentric ​
end of chapter D.
with O.D.
Tolerance range:
yellow = .10
green = .20
red = .30

202.23. Guide pillar with internal thread on bottom, ~DIN 9825/~ISO 9182-2
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l2 4 4 6 6 6 8 8 8
l1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):


Guide pillar with internal thread on bottom, ~DIN 9825/~ISO ​9182-2 =202.23.
Guide diameter d1 15 mm = 015.
Length l1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.23. 015.090. 10

D30 subject to alterations


Guide pillar with internal thread on top, ~DIN 9825/~ISO 9182-2
202.24. 60° Mounting example
M8
20
l1

d 1 h3

Material: Note:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened Bearing clearance / Preloading see pairing classification at the ​begin-
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
Execution: chapter D.
fine-ground and superfinished
Assembly guide lines / Dimensional requirements and tolerances at the ​
Method of manufacturing entails that centre holes are not concentric ​
end of chapter D.
with O.D.
Tolerance range:
yellow = .10
green = .20
red = .30

202.24. Guide pillar with internal thread on top, ~DIN 9825/~ISO 9182-2
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l2 4 4 6 6 6 8 8 8
l1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):


Guide pillar with internal thread on top, ~DIN 9825/~ISO 9182-2 =202.24.
Guide diameter d1 15 mm = 015.
Length l1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.24. 015.090. 10

subject to alterations D31


Guide pillar endwise bolt-on type, ~DIN 9825/~ISO 9182-2
Hole pattern for column (pillar) 202.21.
fastening 8°
d 1 = 15/16
19/20
24/25
30/32
38/40

3x
12
d 1 = 48/50

l1 - 3
60/63 d 1 h3
0,005/100 A

60°
d6

1,5 x M
min.
M

d3 A
d 1 = 80 d6

min.
d4

3
t
Material: Note:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened Bearing clearance / Preloading see pairing classification at the ​begin-
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
Execution: chapter D.
fine precision ground
Tolerance range:
End face square within 0.005 mm in 100 mm
yellow = .10
green = .20
red = .30

202.21. Guide pillar endwise bolt-on type, ~DIN 9825/~ISO 9182-2


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 9 11 14 18 18 14 18 18
d4 17 20 22 28 28 22 28 28
d6 - - - - - 28 34 54
t 12 14 16 20.5 20.5 16 20.5 20.5
M 8 10 12 16 16 12 16 16
Cap screw M8x35 M10x40 M12x40 M16x40 M16x40 M12x50 M16x60 M16x60
Tightening torque [Nm] 21 37 85 150 150 85 200 200
l1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):


Guide pillar endwise bolt-on type, ~DIN 9825/~ISO 9182-2 =202.21.
Guide diameter d1 15 mm = 015.
Length l1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.21. 015.090. 10

D32 subject to alterations


subject to alterations D33
Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9182-2
202.55.
d4

t
d3

1,5 x m
m
d1

l1
l9
min.
20

Material:

l2
Steel, (Core strength: ≥ 900 N/mm²) surface ​
hardened

l8
Surface hardness: 60 + 3 HRC, Hardness ​pene-
tration ≥ 1,8 mm
Execution:
fine precision ground
4

End face square within 0.005 mm in 100 mm d5


Note:
Preloading see pairing classification at the ​
beginning of chapter D
Matching guide combinations, see selection ​
matrix at the beginning of chapter D.
Dimensions of ball cage retainer see 202.91.
Tolerance range:
yellow = .10
green = .20
red = .30

Hole pattern for column (pillar)


fastening
d 1 = 15/16
19/20
24/25
30/32
38/40
3x
12

d 1 = 48/50

60/63

°
60
d6

D34 subject to alterations


Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9182-2
202.55. Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9182-2
d1 38 40 48 50 60 63
d3 18 18 14 14 18 18
d4 28 28 22 22 28 28
d5 42 44 52 54 64 67
d6 - - 28 28 34 34
t 20.5 20.5 16 16 20.5 20.5
m 16 16 12 12 16 16
Cap screw M16x40 M16x40 M12x50 M12x50 M16x60 M16x60
Tightening torque [Nm] 150 150 85 85 200 200
KG (l8 / l9)
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●
l1
160 ● ●
180 ● ● ● ●
200 ● ● ● ●
224 ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ● ●
315 ● ● ● ● ● ●
355 ● ● ● ● ● ●
400 ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ● ● ●
600 ● ● ● ● ● ●
700 ● ● ● ● ● ●
800 ● ● ● ● ● ●

Ordering Code (example):

Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9
​ 182-2 =202.55.
Guide diameter d1 38 mm = 038.
Length l1 160 mm = 160.
Cage retainer size KG 1 = 1.
Classification TOL yellow = 10
Order No =202.55. 038. 160. 1. 10

subject to alterations D35


Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2
Mounting example 202.29. 8°

l2
d 1 h4

l1
3

Material: Note:
Steel, surface hardened Guide pillars only recommended for use with sliding guides!
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Execution: Assembly guide lines / Dimensional requirements and tolerances at the ​
ground
end of chapter D.
Method of manufacturing entails that centre holes are not concentric ​
with O.D.

202.29. Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l2 4 4 6 6 6 8 8 8
l1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):


Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2 =202.29.
Guide diameter d1 15 mm = 015.
Length l1 90 mm = 090
Order No =202.29. 015.090

D36 subject to alterations


subject to alterations D37
Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO 9182-2
202.31.

l1 - 3
d 1 h4

1,5 x M
min.
M

d3
min.

d4

3
t

Material:
Steel, surface hardened
Surface hardness: 60 + 3 HRC, Hardness ​pene-
tration ≥ 1,8 mm
Execution:
ground
Note:
Guide pillars only recommended for use with ​
sliding guides!
Matching guide combinations, see selection ​
matrix at the beginning of chapter D.

Hole pattern for column (pillar)


fastening
d 1 = 15/16
19/20
24/25
30/32
38/40
3x
12

d 1 = 48/50

60/63

°
60
d6

d 1 = 80 d6

D38 subject to alterations


Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO 9182-2
202.31. Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO 9182-2
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 9 11 14 18 18 14 18 18
d4 17 20 22 28 28 22 28 28
d6 - - - - - 28 34 54
t 12 14 16 20.5 20.5 16 20.5 20.5
M 8 10 12 16 16 12 16 16
Cap screw M8x35 M10x40 M12x40 M16x40 M16x40 M12x50 M16x60 M16x60
Tightening torque [Nm] 21 37 85 150 150 85 200 200
l1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●

Ordering Code (example):

Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO ​9182-2 =202.31.
Guide diameter d1 15 mm = 015.
Length l1 90 mm = 090
Order No =202.31. 015.090

subject to alterations D39


Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR
2021.50.
M8

20
25

l1
d 1 h3

l 4°17
'20"
l3

Description:
FIBRO demountable pillars with conical shaft ​
2021.50. are recommended where die ​shar-
pening etc. demands frequent ​demounting
and re-fitting.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface ​
hardened
Surface hardness: 60 + 3 HRC, Hardness ​pene-
tration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Method of manufacturing entails that centre ​
holes are not concentric with O.D.
Note:
Matching retaining bushes 2021.39./210.39. ​
and retaining discs 2021.53./202.53. to be ​
ordered separately.
Preloading see pairing classification at the ​
beginning of chapter D
Matching guide combinations, see selection ​
matrix at the beginning of chapter D.
Tolerance range:
yellow = .10
green = .20 Mounting example
red = .30

D40 subject to alterations


Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR
2021.50. Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR
d1 16 19  20 24  25 25 30  32 32 38  40 40 48  50 50 60  63 63 63
d5 22 22 25 25 32 32 40 40 50 50 63 63 63
M 6 6 8 8 8 8 8 8 10 10 12 12 12
l3 28 38 35 45 48 61 48 61 58 78 69 77 97
l1 l
82 100
95 113
100 126 123
112 130 138 135 145
125 143 151 148 158 158 158
140 166 163 173 186 173 180
160 186 183 193 193 206 193 206 200 211
180 206 203 213 213 226 213 226 220 231 237
200 226 223 233 233 233 240 260 251 257
224 247 257 270 257 270 264 275
250 273 283 283 296 290 310 301 307 327
280 313 313 320 340 331 337
315 348 355 375 366 372 392
355 395 406 432
400 477

Ordering Code (example):


Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR =2021.50.
Guide diameter d1 16 mm = 016.
Guide length l1 82 mm = 082.
Cone length l3 28 mm = 028.
Classification TOL yellow = 10
Order No =2021.50. 016. 082. 028. 10

subject to alterations D41


Demountable guide pillar, conical, with ball cage retainer,
DIN 9825/ISO ​9182-4/AFNOR
2021.58.
m

l3
d1

l
l1
l9
min.
20

l2
l8
4
d5

Description:
FIBRO demountable pillars with conical shaft ​
2021.58. are recommended where die ​shar-
pening etc. demands frequent ​demounting
and re-fitting.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface ​
hardened
Surface hardness: 60 + 3 HRC, Hardness ​pene-
tration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Note:
Matching retaining bushes 2021.39./210.39. ​
and retaining discs 2021.53./202.53. to be ​
ordered separately.
Preloading see pairing classification at ​
the beginning of chapter D
Matching guide combinations, see ​selec-
tion matrix at the beginning of chapter ​D.
Dimensions of ball cage retainer see 202.91.
Tolerance range:
yellow = .10
green = .20
red = .30 Mounting example

05.2017 subject to alterations


Demountable guide pillar, conical, with ball cage retainer,
DIN 9825/ISO ​9182-4/AFNOR

2021.58. Demountable guide pillar, conical, with ball cage retainer,


DIN 9825/ISO 9182-4/​AFNOR
d1 38 38 40 40 48 50 50 60 63 63 63
d5 42 42 44 44 52 54 54 64 67 67 67
m 8 8 8 8 10 10 10 12 12 12 12
l3 48 48 48 61 58 58 78 69 69 77 97
KG (l8 / l9)
1 (31 / 46) ● ● ● ● ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ● ● ● ● ●
l1 l
125 158 158 158
140 173 173 173 180 180
160 193 193 193 206 200 200 211 211
180 213 213 213 226 220 220 231 231 237
200 233 233 233 240 240 260 251 251 257
224 257 257 257 270 264 264 275 275
250 283 283 283 296 290 290 310 301 301 307 327
280 313 313 313 320 320 340 331 331 337
315 348 348 348 355 355 375 366 366 372 392
355 395 395 406 406 432
400 477

Ordering Code (example):


Demountable guide pillar, conical, with ball cage retainer, DIN ​9825/
ISO 9182-4/AFNOR =2021.58.
Guide diameter d1 50 mm = 050.
Guide length l1 200 mm = 200.
Cone length l3 58 mm = 058.
Cage retainer size KG 1 = 1
Classification TOL yellow = 1
Order No =2021.58. 050. 200. 058. 11

subject to alterations 05.2017


Retaining disc with countersunk head cap screw, DIN 9825/ISO 9182-4
Retaining disc with socket cap screw, ~ AFNOR
Mounting example 2021.53.

s
d5

Material: 2021.53. Retaining disc with countersunk ​


Retaining disc: Steel, burnished head cap screw, DIN 9825/
Countersunk head cap screw DIN 7991/ISO 10642
ISO 9182-4
Note:
Has to be ordered separately to guide pillar, conical according to Order No Nominal-ø Pillar-ø d5 s M
DIN 9825 / ISO 9182-4 2021.50. or 2021.58. 2021.53.020 20 19/20 22 3 M6
2021.53.025 25 24/25 25 3 M8
2021.53.032 32 30/32 32 3 M8
2021.53.040 40 38/40 40 5 M8
2021.53.050 50 48/50 50 5 M10
2021.53.063 63 60/63 63 6 M12

Mounting example 202.53.

M s

d5

Material: 202.53. Retaining disc with socket cap ​


Retaining disc: Steel, burnished screw, ~ AFNOR
Socket head cap screw DIN 6912
Note: Order No Pillar-ø d5 s M
Has to be ordered separately to guide pillar, conical according to AFNOR ​ 202.53.016 16 18 3 M6
2021.50. or 2021.58. 202.53.020 20 22 3 M6
202.53.025 25 25 4 M8
202.53.032 32 32 4 M8
202.53.040 40 40 4 M8
202.53.050 50 50 5 M10
202.53.063 63 63 6 M12

D44 subject to alterations


Retaining bush for guide pillar conical 2021.50., DIN 9825/ISO 9182-4
2021.39. d4
d2 Mounting example
d1
l3
6

4°1
7'2
l4

0"
l
l2

d5
d3 H5
js4
a

d7 d6
a1

d3 H5
js4
13

Material: Note:
16 MnCr5, Outside diameter d3 same as that of guide bushes 2081. and 2091.
case hardened 58 ± 2 HRC The attachment is with 3 Screw clamp, from ∅ d1 = 38 with 4 Screw ​
Hardness penetration: ≥ 0,8 mm clamp , which are included in delivery (Order No: 207.45 - Screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Execution: Assembly guide lines / Dimensional requirements and tolerances at the ​
Retaining bore, outside diameter and shoulder precision ground.
end of chapter D.

2021.39. Retaining bush for guide pillar conical 2021.50., DIN 9825/ISO 9182-4
d1 19 20 24 25 30 32 38 40 48 50 60 63
d2 32 40 48 58 70 85
d3 32 40 48 58 70 85
d4 40 48 56 66 80 95
d5 23 26 33 41 51 64
d6 53 60 67 77 91 106
d7 65.7 72.7 79.7 89.7 103.7 118.7
a 20.9 22.65 24.4 35.3 40.2 45.5
a1 30.3 33.4 36.4 35.3 40.2 45.5
l 42 49 49 59 52 62 62 75 65 78 78 95
l2 30 37 37 47 37 47 47 60 47 60 60 77
l3 12 12 15 15 18 18
l4 39 36 49 49 59 70

Ordering Code (example):

Retaining bush for guide pillar conical 2021.50., DIN 9825/ISO 9


​ 182-4 =2021.39.
Nominal diameter d1 19 mm = 019.
Installation length l2 30 mm = 030
Order No =2021.39. 019. 030

subject to alterations D45


Retaining bush for guide pillar conical 2021.50.,~ AFNOR
Mounting example 210.39. d4
d2
d1

l3
6
4°1
7'2

l4
0"

l
l2
d5
d3 H5
js4
a

d7 d6

a1
H5
d 3 m5
13

Material: Note:
16 MnCr5, Outside diameter d3 same as that of guide bush 210.
case hardened 58 ± 2 HRC The attachment is with 3 Screw clamp, from ∅ d1 = 38 with 4 Screw ​
Hardness penetration: ≥ 0,8 mm clamp , which are included in delivery (Order No: 207.45 - Screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Execution: Assembly guide lines / Dimensional requirements and tolerances at the ​
Retaining bore, outside diameter and shoulder precision ground.
end of chapter D.

210.39. Retaining bush for guide pillar conical 2021.50.,~ AFNOR


d1 16 20 25 32 40 50 63
d2 29 32 41 51 65 84 100
d3 28 32 40 50 63 80 90
d4 32 36 45 56 70 90 110
d5 19 23 26 33 41 51 64
d6 45 49 57 67 81 101 121
d7 57.7 61.7 69.7 79.7 93.7 113.7 133.7
a 18.9 19.9 21.9 24.4 36 43 50.1
a1 26.9 28.6 32.1 36.4 36 43 50.1
l 40 50 50 60 63 76 63 76 79 96 98 118
l2 30 38 38 48 48 61 48 61 61 78 78 98
l3 10 12 12 15 15 18 20
l4 30 40 37 47 50 63 50 63 63 80 79 99

Ordering Code (example):


Retaining bush for guide pillar conical 2021.50.,~ AFNOR =210.39.
Nominal diameter d1 16 mm = 016.
Installation length l2 30 mm = 030
Order No =210.39. 016. 030

D46 subject to alterations


Guide pillar for large tools, DIN 9833/ISO 9182-3
2022.19.

d 1 f6
M12
15°

r
l2
24

l1

d3
l5


Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
l6

d 1 H7
Execution:
min. 5

r6

ground
up to ∅ d1 = 80 without central hole
by ∅ d1 = 80 with 1 lifting thread M12
from ∅ d1 = 100 with central hole (through)
and with 2 lifting threads ​M12
Note:
Guide pillar is recommended to be used only with guide elements with ​
d5

solid lubricant.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2022.19. Guide pillar for large tools, DIN 9833/ISO 9182-3


d1 25 32 40 50 63 80 100 125 160
d3 - - - - - - 50 65 95
d5 - - - - - - 72 90 132
r 2 2 2 2.5 2.5 3 3 4 4
l2 8 8 8 10 10 10 10 12 12
l5 40 45 56 70 80 100 125 140 180
l6 4 4 4 4 4 4 4 5 5
l1
125 ● ●
140 ● ● ●
160 ● ● ● ●
180 ● ● ● ● ●
200 ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ● ●
400 ● ● ● ● ●
450 ● ● ● ●
500 ● ● ● ●
560 ●

Ordering Code (example):


Guide pillar for large tools, DIN 9833/ISO 9182-3 =2022.19.
Guide diameter d1 25 mm = 025.
Length l1 125 mm = 125
Order No =2022.19. 025. 125

subject to alterations D47


Guide pillar with 5° pilot taper, to VW-Standard
Mounting example 2022.13.
d1 f6
M12
d 2 H6

24
25
r1

0
5° -2

l1

l5
l6

r
d2 r6

Material: Note:
Steel, surface hardened Guide pillar is recommended to be used only with guide elements with ​
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm solid lubricant.
Matching guide combinations, see selection matrix at the beginning of ​
Execution: chapter D.
precision ground
Assembly guide lines / Dimensional requirements and tolerances at the ​
∅ d1 = 80 with 1 lifting thread M12
end of chapter D.
Application:
Floating support in upper half of trimming tools.

2022.13. Guide pillar with 5° pilot taper, to VW-Standard


d1 40 50 63 80
d2 40 50 63 80
l5 56 70 80 100
l6 4 4 4 4
r 2 2.5 2.5 3
r1 3 5 6 8
l1
140 ●
160 ● ●
180 ● ● ●
200 ● ● ●
224 ● ● ● ●
250 ● ● ● ●
280 ● ● ● ●
315 ● ● ●
355 ● ● ●
400 ● ●

Ordering Code (example):


Guide pillar with 5° pilot taper, to VW-Standard =2022.13.
Guide diameter d1 40 mm = 040.
Length l1 140 mm = 140
Order No =2022.13. 040. 140

D48 subject to alterations


Guide pillar with pilot tapper, VDI 3356
2022.15.

d 1 f6
M12
15°

r
24
l2

l1

d3
l5

Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
l6

d 1 H7
min. 5

Execution:
r6

ground
∅ d1 = 80 without central hole with 1 lifting thread M12
from ∅ d1 = 100 with central hole (through)
and with 2 lifting threads ​M8
Note:
Guide pillar is recommended to be used only with guide elements with ​
solid lubricant.
d5

Matching guide combinations, see selection matrix at the beginning of ​


chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2022.15. Guide pillar with pilot tapper, VDI 3356


d1 80 100 125 160
d3 - 50 65 95
d5 - 62 82 119
r 3 3 4 4
l2 50 50 50 50
l5 100 125 140 180
l6 4 4 5 5
l1
280 ●
315 ● ●
355 ● ● ●
400 ● ● ●
450 ● ● ● ●
500 ● ●
560 ●

Ordering Code (example):


Guide pillar with pilot tapper, VDI 3356 =2022.15.
Guide diameter d1 80 mm = 080.
Length l1 280 mm = 280
Order No =2022.15. 080. 280

subject to alterations D49


Guide pillar with groove, to VW
2022.17.
d 1 f6

l2
24
15°
e2
t

l1
l7
s

l5
l6

r
d 1 H7
r6

Material: Note:
Steel, surface hardened Secure with locating plate 2022.40.1.
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm Guide pillar is recommended to be used only with guide elements with ​
solid lubricant.
Execution: Matching guide combinations, see selection matrix at the beginning of ​
ground
chapter D.
∅ d1 = 80 with 1 lifting thread M12
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2022.17. Guide pillar with groove, to VW


d1 25 32 40 50 63 80
l2 8 8 8 10 10 10
l5 40 45 56 70 80 100
l6 4 4 4 4 4 4
l7 7 7 10 10 12 12
r 2 2 2 2.5 2.5 3
e2 20.5 24 29.5 33.5 43 50
t 3 3 4 4 6.5 8
l1
125 ● ●
140 ● ● ●
160 ● ● ● ●
180 ● ● ● ● ●
200 ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ●
280 ● ● ● ●
315 ● ● ●
355 ● ● ●
400 ● ●
450 ●
500 ●

Ordering Code (example):


Guide pillar with groove, to VW =2022.17.
Guide diameter d1 25 mm = 025.
Length l1 125 mm = 125
Order No =2022.17. 025. 125

D50 subject to alterations


Locating plate for guide pillar, to VW
2022.40.1.

a
e1

d9
b
b1

c x 45°
s

2022.40.1. Locating plate for guide pillar, Material:


to ​VW Steel
Note:
Order No Pillar-ø a b s c b1 e1 d9 Screws are not included.
2022.40.1.02 25 32 40 20 5 1 10 20 9
2022.40.1.04 40 50 48 25 8 2 12.5 24 11 Fixing:
2022.40.1.06 63 80 60 34 10 2 17 30 14 Use socket cap screws DIN EN ISO 4762.

Ordering Code (example):

Locating plate for guide ​pillar, to VW =2022.40.1.


Nominal size NENN 02 = 02
Order No =2022.40.1. 02

subject to alterations D51


Guide pillar with retaining ring groove, ~AFNOR
2022.25. d 1 h5

15°
d5 d3

g
l 1 -1

c
d4

d 1 h5

l5
d 1 d8

Material: Note:
Steel, surface hardened Guide pillar is recommended to be used only with guide elements with ​
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm solid lubricant.
Matching guide combinations, see selection matrix at the beginning of ​
Execution: chapter D.
ground
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Fixing:
Clamping flange with retaining ring, without screws, 2073.46.□□□ ​
order separately.

2022.25. Guide pillar with retaining ring groove, ~AFNOR


d1 25 32 40 50 63 80 100
d3 22.3 27.8 35.8 45.8 56.8 73.8 93.8
g 2.7 4.2 4.2 4.2 6.2 6.2 6.2
l5 25 32 63 80 100 125 160
l1
100 ●
125 ● ●
140 ● ●
160 ● ●
180 ● ● ●
200 ● ● ● ●
220 ● ● ● ●
250 ● ● ● ●
280 ● ● ●
315 ● ● ● ●
355 ● ● ● ●
400 ● ● ● ●
450 ● ● ●
500 ● ● ●

Ordering Code (example):


Guide pillar with retaining ring groove, ~AFNOR =2022.25.
Guide diameter d1 25 mm = 025.
Length l1 100 mm = 100
Order No =2022.25. 025. 100

D52 subject to alterations


Clamping flange with retaining ring, ~AFNOR
2073.46.
c a
g
e1

e1
a
d4
d5

2073.46. Clamping flange with retaining ​ Material:


ring, ~AFNOR Clamping flange: Steel
Retaining ring: Spring steel wire
Pillar-ø Note:
Order No d1 d4 d5 a c g e1 t For fixing the guide pillar 2022.25.
2073.46.025 25 6.6 11 45 10 2.7 31 7
2073.46.032 32 6.6 11 56 10 4.2 36 7 Order No. for reordering retaining ring: 2073.46.□□□.2
2073.46.040 40 6.6 11 70 12 4.2 50 7
2073.46.050 50 9 15 80 14 4.2 55 9
2073.46.063 63 11 18 100 18 6.2 70 11
2073.46.080 80 13.5 20 110 20 6.2 80 13
2073.46.100 100 13.5 20 140 20 6.2 100 13

subject to alterations D53


Guide pillar with snap ring groove, to Mercedes-Benz Standard
2022.16.

d 1 f6
M12
15°

r
l2
24

l1
d3

l8
l7
X
l5


Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness ​pene-
tration 1,5 + 1 mm
l6

r
d6

min. 5
Execution: d 1 H7
r6
ground d7
up to ∅ d1 = 80 without central hole
by ∅ d1 = 80 with 1 lifting thread M12
from ∅ d1 = 100 with central hole (through) ​
and with 2 lifting threads M12
Note:
Secure with snap ring 2061.48.
d5

Guide pillar is recommended to be used only ​


with guide elements with solid lubricant.
Matching guide combinations, see selection ​
matrix at the beginning of chapter D.
Assembly guide lines / Dimensional ​require-
ments and tolerances at the end of ​chapter D.

Mounting example

„X“
r1

b1
s
b2

b3

D54 subject to alterations


Guide pillar with snap ring groove, to Mercedes-Benz Standard
2022.16. Guide pillar with snap ring groove, to Mercedes-Benz Standard
d1 40 50 63 80 100 125 160
d3 - - - - 50 65 95
d5 - - - - 72 90 132
d6 33 43 55.7 71.4 89.9 114.9 148.9
r 2 2.5 2.5 3 3 4 4
r1 1 1 1 1.05 1.3 1.3 1.3
l2 8 10 10 10 10 12 12
l5 56 70 80 100 125 140 180
l6 4 4 4 4 4 5 5
l7 15 15 15 21 31 31 31
l8 14 14 14 20 30 30 30
b1 2 2 2 2.1 2.6 2.6 2.6
b2 3.2 3.2 3.2 4.2 5.2 5.2 5.2
l1
140 ●
160 ● ●
180 ● ● ●
200 ● ● ●
224 ● ● ● ●
250 ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ● ●
400 ● ● ● ● ●
450 ● ● ● ●
500 ● ● ● ●
560 ●

Ordering Code (example):


Guide pillar with snap ring groove, to Mercedes-Benz Standard =2022.16.
Guide diameter d1 40 mm = 040.
Length l1 140 mm = 140
Order No =2022.16. 040. 140

subject to alterations D55


Guide pillar with pilot tapper and groove, to Mercedes-Benz Standard
Mounting example 2022.12.

d 1 f6
M12

r
15°

„X“

24
l2
r1

b1
s
b2

b3

l1
d3

l8
l7
X

l5

Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm

l6

r
min. 5
Execution:
d6
d 1 H7
ground
r6

∅ d1 = 80 without central hole with 1 lifting thread M12


d7
from ∅ d1 = 100 with central hole (through)
and with 2 lifting threads ​M8
Note:
Secure with snap ring 2061.48.
Guide pillar is recommended to be used only with guide elements with ​

d5
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2022.12. Guide pillar with pilot tapper and groove, to Mercedes-Benz Standard
d1 80 100 125 160
d3 - 50 65 95
d5 - 62 82 119
d6 71.4 89.9 114.9 148.9
r 3 3 4 4
r1 1.05 1.3 1.3 1.3
l2 50 50 50 50
l5 100 125 140 180
l6 4 4 5 5
l7 21 31 31 31
l8 20 30 30 30
b1 2.1 2.6 2.6 2.6
b2 4.2 5.2 5.2 5.2
l1
280 ●
315 ● ●
355 ● ● ●
400 ● ● ●
450 ● ● ● ●
500 ● ●
560 ●

Ordering Code (example):


Guide pillar with pilot tapper and groove, to Mercedes-Benz ​Stan-
dard =2022.12.
Guide diameter d1 80 mm = 080.
Length l1 280 mm = 280
Order No =2022.12. 080. 280

D56 subject to alterations


Snap ring
2061.48. Mounting example

„X“
d7

r1

b1
s
b2
b3

b3
s

2061.48. Snap ring Material:


Spring strip steel
Order No Pillar-ø b1 b3 d7 s
2061.48.040 40 1.7 2.3 43 1.5 Note:
2061.48.050 50 1.7 2.3 53 1.5 For securing guide pillars 2022.12. and 2022.16.
2061.48.063 63 1.7 2.3 66 1.5
2061.48.080 80 2.1 2.8 83.2 2
2061.48.100 100 2.6 3.4 103.8 2.5
2061.48.125 125 2.6 3.4 128.8 2.5
2061.48.160 160 2.6 4 164.3 2.5

subject to alterations D57


Guide pillar with groove, to CNOMO
Mounting example 2022.16.45.
d1
R4 M12
,5

l2
30
15°

l1
10
d6

12
=
90°

l6
=

10
d 2 -0,5
d2

Material: Note:
Steel, surface hardened Fit for receiving bore H7.
Surface hardness: 60 + 3 HRC, Hardness penetration 2 + 1,6 mm Guide pillar is recommended to be used only with guide elements with ​
solid lubricant.
Execution: Matching guide combinations, see selection matrix at the beginning of ​
precision ground
chapter D.

2022.16.45. Guide pillar with groove, to CNOMO


d1 80 100
Tolerance -0,010/-0,025 -0,010/-0,025
d2 80 100
Tolerance +0,04/+0,05 +0,045/+0,055
d6 75 95
l2 16 16
l6 110 140
l1
350 ●
400 ● ●
450 ●

Ordering Code (example):


Guide pillar with groove, to CNOMO =2022.16.45.
Guide diameter d1 80 mm = 080.
Length l1 350 mm = 350
Order No =2022.16.45. 080. 350

D58 subject to alterations


Guide pillar with groove
2022.16.48. Mounting example
d1
R4 60°
,5
l2
m

25

15°
l1
10

d1 -1

d6
90°

l6
e
l6 /2

l3

d2 -0,5
d2 p6

Material: Note:
Steel, surface hardened Fit for receiving bore H7.
Surface hardness: 60 + 3 HRC, Hardness penetration 2 + 1,6 mm Guide pillar is recommended to be used only with guide elements with ​
solid lubricant.
Execution: Matching guide combinations, see selection matrix at the beginning of ​
precision ground
chapter D.

2022.16.48. Guide pillar with groove


d1 25 30 40 50 60 65 80 100
Tolerance -0,005/-0,015 -0,005/-0,015 -0,005/-0,015 -0,005/-0,015 -0,01/-0,02 -0,01/-0,025 -0,01/-0,025 -0,01/-0,025
d2 25 30 40 50 60 65 80 100
Tolerance +0,022/+0,035 +0,022/+0,035 +0,026/+0,042 +0,026/+0,042 +0,032/+0.051 +0,032/+0.051 +0,032/+0.051 +0,037/+0,059
d6 21 26 36 45 55 60 75 95
l2 5 5 5 10 10 10 10 10
l3 5 5 5 10 10 10 10 10
l6 30 40 50 70 90 100 120 150
m M8 M8 M8 M12 M12 M12 M12 M12
l1
80 ●
100 ● ●
120 ● ● ●
140 ● ●
160 ● ● ●
180 ● ● ●
200 ● ● ●
220 ●
250 ● ● ● ●
300 ● ● ● ● ●
350 ● ● ● ●
400 ● ●

Ordering Code (example):


Guide pillar with groove =2022.16.48.
Guide diameter d1 25 mm = 025.
Length l1 80 mm = 80
Order No =2022.16.48. 025. 80

subject to alterations D59


Guide pillar with collar, to WDX
Mounting example 2022.29. d 1 f6
M12
15°

l3

18
d6 d3

l 1 -1

6
20
d 2 H7
r6

l 2 -0,5
M10

10
4

d 2 h6

Material: Note:
Steel, surface hardened The guide pillar is only recommended for use with solid lubricants.
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Execution: Assembly guide lines / Dimensional requirements and tolerances at the ​
precision ground
end of chapter D.
from ∅ d1 = 80 with 1 lifting thread M12
Order No. for guide pillar with collar, to WDX, with screw clamps: ​
Method of manufacturing entails that centre holes are not concentric ​
2022.29.□□□.□□□.A
with O.D.
Fixing:
(to be ordered separately)
Screw clamps with screws 2072.46 (M10 x 20 DIN EN ISO 4762)
up to ∅ d1 = 50 - 2 screw clamps
from ∅ d1 = 63 - 3 screw clamps

2022.29. Guide pillar with collar, to WDX


d1 25 32 40 50 63 80 100
d2 25 32 40 50 63 80 100
d3 32 40 50 60 80 90 110
d6 68 75 83 93 106 123 143
l2 40 42 56 70 80 100 125
l3 6 8 8 10 10 10 10
l1
125 ●
140 ● ●
160 ● ● ● ●
180 ● ● ● ●
200 ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ●
355 ● ● ●
400 ● ● ●
500 ● ●

Ordering Code (example):


Guide pillar with collar, to WDX =2022.29.
Guide diameter d1 25 mm = 025.
Length l1 125 mm = 125
Order No =2022.29. 025. 125

D60 subject to alterations


subject to alterations D61
Guide pillar with collar, screw clamp retention, DIN 9825/~ISO 9182-5
2021.46.
M8

20
25
l1
d1 h3

d3

12,5
8
6

M6

15
Description:
l2

m
Demountable pillars with shoulder are suited ​
20

to applications where die sharpening requires ​


dismantling and re-fitting.

Material:
Steel, (Core strength: ≥ 900 N/mm²) surface ​ d 2 H5
js4
hardened
Surface hardness: 60 + 3 HRC, Hardness ​pene-
tration ≥ 1,8 mm d7
Execution: d6 13

fine precision ground


Method of manufacturing entails that centre ​
holes are not concentric with O.D.
a1

Note:
The attachment is with 3 Screw clamp, from ​
∅ d1 = 38 with 4 Screw clamp , which are ​
included in delivery (Order No: 207.45 - Screw ​ a
clamp incl. socket cap screw DIN 6912, Head
∅ ​13).
If the desired fixing is with centre retention ​
2021.43. this is also possible (to be ordered ​
separately).
Bearing clearance / Preloading see pairing ​
classification at the beginning of chapter D.
Matching guide combinations, see selection ​ Mounting example
matrix at the beginning of chapter D.
Assembly guide lines / Dimensional ​require-
ments and tolerances at the end of ​chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2021.46.

2021.43.

03.2017 subject to alterations


Guide pillar with collar, screw clamp retention, DIN 9825/~ISO 9182-5
2021.46. Guide pillar with collar, screw clamp retention, DIN 9825/~ISO 9182-5
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 22 25 32 40 50 63 80 95
d6 33 36 43 51 61 74 91 106
d7 45.7 48.7 55.7 63.7 73.7 86.7 103.7 118.7
a 15.9 16.6 18.4 20.4 29.2 33.8 39.8 46.2
a1 21.7 23 26 29.5 29.2 33.8 39.8 46.2
m M8 M8 M8 M8 M8 M8 M8 M12
l2 20 23 30 37 37 47 47 60
l1
100 ● ● ●
112 ● ● ● ●
125 ● ● ● ● ●
140 ● ● ● ● ● ●
160 ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ●
400 ● ● ●

Ordering Code (example):

Guide pillar with collar, screw clamp retention, DIN 9825/~ISO ​9182-5 =2021.46.
Guide diameter d1 32 mm = 032.
Length l1 315 mm = 315.
Classification TOL yellow = 10
Order No =2021.46. 032. 315. 10

subject to alterations 03.2017


Guide pillar with collar and ball cage retainer
2021.44.
a

13

a1
d6

d7

d2 js4
M6

l2
15
12,5

6
8
Description:
Demountable pillars with shoulder are suited ​ d1
to applications where die sharpening requires ​
dismantling and re-fitting.
Material:

l1
Steel, (Core strength: ≥ 900 N/mm²) surface ​
hardened
Surface hardness: 60 + 3 HRC, Hardness ​pene-
tration ≥ 1,8 mm
Execution:
l9

fine precision ground


min.

Note:
20

The attachment is with 3 Screw clamp, from ​


∅ d1 = 38 with 4 Screw clamp , which are ​
included in delivery (Order No: 207.45 - Screw ​
l8

clamp incl. socket cap screw DIN 6912, Head


∅ ​13).
If the desired fixing is with centre retention ​
2021.43. this is also possible (to be ordered ​
4

separately). d5
Preloading see pairing classification at ​
the beginning of chapter D
Matching guide combinations, see ​selec-
tion matrix at the beginning of chapter ​D.
Assembly guide lines / Dimensional ​ Mounting example
requirements and tolerances at the end of ​
chapter D. 2021.43
Dimensions of ball cage retainer see 202.91.
Tolerance range:
yellow = .10
green = .20
red = .30

05.2017 subject to alterations


Guide pillar with collar and ball cage retainer
2021.44. Guide pillar with collar and ball cage retainer
d1 38 40 48 50 60 63
d2 38 40 48 50 60 63
d3 50 50 63 63 80 80
d5 42 44 52 54 64 67
d6 61 61 74 74 91 91
d7 73.7 73.7 86.7 86.7 103.7 103.7
a 29.2 29.2 33.8 33.8 39.8 39.8
a1 29.2 29.2 33.8 33.8 39.8 39.8
m M8 M8 M8 M8 M8 M8
l2 37 37 47 47 47 47
KG (l8 / l9)
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●
l1
125 ● ●
140 ● ● ● ●
160 ● ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ● ●
315 ● ● ● ● ● ●
355 ● ● ● ● ● ●
400 ● ● ● ●

Ordering Code (example):


Guide pillar with collar and ball cage retainer =2021.44.
Guide diameter d1 48 mm = 048.
Length l1 400 mm = 400.
Cage retainer size KG 1 =
Classification TOL yellow = 10
Order No =2021.44. 048. 400. 10

subject to alterations 05.2017


Guide pillar with collar, with cage unit bore
2021.46. .30.94

13

a1
d6

d7

d2 js4
M6

l2
15
12,5

6
Description:

8
Demountable pillars with shoulder are suited ​
to applications where die sharpening requires ​ d3
dismantling and re-fitting. m2
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface ​
hardened
15
12

Surface hardness: 60 + 3 HRC, Hardness ​pene-

l1
tration ≥ 1,8 mm
Execution:
fine precision ground
Note: 62
59

The attachment is with 3 Screw clamp, from ​


∅ d1 = 38 with 4 Screw clamp , which are ​
included in delivery (Order No: 207.45 - Screw ​
clamp incl. socket cap screw DIN 6912, Head
∅ ​13).
If the desired fixing is with centre retention ​ m1
2021.43. this is also possible (to be ordered ​ d1
separately).
Preloading see pairing classification at ​
the beginning of chapter D
Matching guide combinations, see ​selec-
tion matrix at the beginning of chapter D ​ .
Assembly guide lines / Dimensional ​ Mounting example
requirements and tolerances at the end of ​ 2021.43. 2021.43.
chapter D.
Dimensions of ball cage retainer see 202.94.
Tolerance range: red = .30
Delivery without cage retainer, ball cage and ​
head cap screw.
min. 20
l8
l8
11

03.2018 subject to alterations


Guide pillar with collar, with cage unit bore
2021.46. .30.94 Guide pillar with collar, with cage unit bore
d1 30 32 38 40 48 50 60 63 80
d2 30 32 38 40 48 50 60 63 80
d3 40 50 63 80 95
d6 51 61 74 91 106
d7 63.7 73.7 86.7 103.7 118.7
a 20.4 29.2 33.8 39.8 46.2
a1 29.5 29.2 33.8 39.8 46.2
m M8 M8 M8 M8 M12
m1 M16x1,5 M16x1,5 M20x1,5 M30x1,5 M30x1,5
m2 M5 M5 M6 M8 M8
l2 37 37 47 47 60
l1
112 ●
125 ● ●
140 ● ● ●
160 ● ● ● ●
180 ● ● ● ●
200 ● ● ● ● ●
224 ● ● ● ● ●
250 ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ●
400 ● ● ●

Ordering Code (example):


Guide pillar with collar, with cage unit bore =2021.46.
Guide diameter d1 48 mm = 048.
Length l1 180 mm = 180.
Classification red TOL 30 = 30.
Cage retainer bore KHB 94 = 94
Order No =2021.46. 048. 180. 30. 94

subject to alterations 03.2018


Retaining disc with screw
Retainer ring for guide pillars with collar
2021.43.

s
d5

Material: 2021.43. Retaining disc with screw


Retaining disc: Steel, burnished
Countersunk head cap screw DIN 7991/ISO 10642 Order No Nominal-ø Pillar-ø d5 s m
2021.43.016 16 15/16 22 6 8
Note: 2021.43.020 20 19/20 25 6 8
For fixing the guide pillars 2021.28., 2021.29., 2021.44. und 2021.46. 2021.43.025 25 24/25 32 6 8
Assembly guide lines / Dimensional requirements and tolerances at​ 2021.43.032 32 30/32 40 6 8
the end of chapter D. 2021.43.040 40 38/40 50 6 8
2021.43.050 50 48/50 60 6 8
2021.43.063 63 60/63 70 6 8
2021.43.080 80 80 93 12 12

Mounting example 2021.45.

d7
d6
d3
ø6,6

M 6 -0,2

2021.45.
h

ø11
4,4

2021.2./2021.4. d2

Material: 2021.45. Retainer ring for guide pillars with


Steel, burnished collar
Note:
The retainer ring is used to attach guide pillars with collar Number of
(2021.28., 2021.29., 2021.44., 2021.46.). Order No Nominal-ø Pillar-ø d2 d3 d6 d7 h M screw holes
The attachment is done using head cap screws according to DIN 6912-​ 2021.45.016 16 15/16 17 23 33 45.7 12 M6x20 3
10.9, which are included in the delivery. 2021.45.020 20 19/20 21 26 36 48.7 12 M6x20 3
2021.45.025 25 24/25 26 33 43 55.7 12 M6x20 3
Same attachment position as for the standard screw clamps 207.45! 2021.45.032 32 30/32 33 41 51 63.7 12 M6x20 3
2021.45.040 40 38/40 41 51 61 73.7 12 M6x20 4
2021.45.050 50 48/50 51 64 74 86.7 12 M6x20 4
2021.45.063 63 60/63 64 81 91 103.7 12 M6x20 4
2021.45.080 80 80 81 96 106118.7 18 M6x25 4

03.2018 subject to alterations


Ball guide unit to Mercedes-Benz Standard
2025.94. d 2 R6
js4

l2
d 1 h3

d5
l4
l6

l3

d 3 H5
js4

Material:
Demountable guide pillar: Steel, surface hardened
Guide bush: Tooling steel
Cage retainer: Steel
Ball cage: Brass
Execution:
Ball guide unit 2025.94. consisting of: Demountable guide pillar, guide ​
bush, ball cage, cage retainer, clamps and socket cap screws to
d9 DIN EN ISO 4762.

8
3x120°
ø23

d6

2025.94. Ball guide unit to Mercedes-Benz Standard


Pillar diameter d1 50 80
d2 50 80
d3 70 105
d5 80 118
d6 97 135
d9 57 91
l2 47 75
l3 316 450
l4 271 400
l6 128 160

Ordering Code (example):


Ball guide unit to Mercedes-Benz Standard =2025.94.
Pillar diameter d1 50 mm = 050
Order No =2025.94. 050

subject to alterations D67


Guide pillar with collar
2021.28.
M8

20
25

l1
d 1 f6
d3
8
6

l2
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness p
​ ene- M
tration 1,5 + 1 mm
d 2 H6
Execution:
j6

ground
Method of manufacturing entails that centre ​
holes are not concentric with O.D.
Note: d6
d7
Guide pillars only recommended for use with ​
13

sliding guides!
The attachment is with 3 Screw clamp, from ​
a1

∅ d1 = 38 with 4 Screw clamp , which are ​


included in delivery (Order No: 207.45 - Screw ​
clamp incl. socket cap screw DIN 6912, Head
∅ ​13). a
If the desired fixing is with centre retention ​
2021.43. this is also possible (to be ordered ​
separately).
Matching guide combinations, see s​ elec-
tion matrix at the beginning of chapter ​D.
Assembly guide lines / Dimensional ​
requirements and tolerances at the end of ​
chapter D.

Mounting example

2021.43.

03.2018 subject to alterations


Guide pillar with collar
2021.28. Guide pillar with collar
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 22 25 32 40 50 63 80 95
d6 33 36 43 51 61 74 91 106
d7 45.7 48.7 55.7 63.7 73.7 86.7 103.7 118.7
a 15.9 16.6 18.4 20.4 29.2 33.8 39.8 46.2
a1 21.7 23 26 29.5 29.2 33.8 39.8 46.2
M M8 M8 M8 M8 M8 M8 M8 M12
l2 20 23 30 37 37 47 47 60
l1
100 ● ● ●
112 ● ● ● ●
125 ● ● ● ● ●
140 ● ● ● ● ● ●
160 ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ●
400 ● ● ●

Ordering Code (example):


Guide pillar with collar =2021.28.
Guide diameter d1 32 mm = 032.
Length l1 112 = 112
Order No =2021.28. 032. 112

subject to alterations 03.2018


Guide pillar with collar "ECO-LINE"
2021.29.

l1
d 1 h4
d3
8
6

l2

M Material:
d 2 H5 Steel, surface hardened
j6
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
ground
Method of manufacturing entails that centre holes are not concentric ​
d7 with O.D.
d6
Note:
13

Guide pillars only recommended for use with sliding guides!


The attachment is with 3 Screw clamp, from ∅ d1 = 38 with 4 Screw ​
clamp , which are included in delivery (Order No: 207.45 - Screw clamp ​
a1

incl. socket cap screw DIN 6912, Head ∅ 13).


If the desired fixing is with centre retention 2021.43. this is also
possible ​(to be ordered separately).
a Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2021.29. Guide pillar with collar "ECO-LINE"


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 22 25 32 40 50 63 80 95
d6 33 36 43 51 61 74 91 106
d7 45.7 48.7 55.7 63.7 73.7 86.7 103.7 118.7
a 15.9 16.6 18.4 20.4 29.2 33.8 39.8 46.2
a1 21.7 23 26 29.5 29.2 33.8 39.8 46.2
M M8 M8 M8 M8 M8 M8 M8 M12
l2 20 23 30 37 37 47 47 60
l1
100 ● ● ●
112 ● ● ● ●
125 ● ● ● ● ●
140 ● ● ● ● ● ●
160 ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ●
400 ● ● ●

Ordering Code (example):


Guide pillar with collar "ECO-LINE" =2021.29.
Guide diameter d1 32 mm = 032.
Length l1 112 mm= 112
Order No =2021.29. 032. 112

subject to alterations 03.2017


Guide pillar with collar
202.61.

R2

d1 h3
l2
(l)

d 3 +0,002
20

d2
Description:
l 1 -0,02

On small modular die sets the combination plastic ball cage 206.41./​
35

d1 h3
collared guide pillar 202.61. has indeed been successful for several
years.
Material:
Steel, surface hardened
R2

Surface hardness: 60 + 4 HRC, Hardness penetration 1 ± 0,2 mm


Execution:
precision ground
Note:
For use with ball cage 206.41. and guide bushes 2062.44.012. or ​
2061.44.15.

202.61. Guide pillar with collar


Order No d1 d2 d3 l l1 l2
202.61.012.041.074 12 15.9 12.02 115 41 74
202.61.015.044.080 15 23.5 15.02 124 44 80

subject to alterations D69


Guide bush for ball bearing, for highest stroking speed
Guide bush for ball bearing, ISO 9448-3
2062.44.012.
d 2 IT 3
d1

l1
d 3 h4

Material: 2062.44.012. Guide bush for ball bearing, ​


Tool steel, hardened 62 ± 2 HRC for highest stroking speed
Execution:
Bearing surfaces honed, Order No d1 d2 d3 l1 for ball∅
outside diameter precision ground. 2062.44.012.016.032 12 16 20 32 2
2062.44.012.017.032 12 17 20 32 2.5
Note:
For use with ball cage 206.41. and guide pillar 202.61.

2061.44.015.
d 2 IT 3
d1
l1

d 3 h4

Material: 2061.44. Guide bush for ball bearing,


Tool steel, hardened 62 ± 2 HRC ISO 9448-3
Execution:
Bearing surfaces honed, Order No d1 d2 d3 l1
outside diameter precision ground. 2061.44.015.023.10 15 21 28 23
2061.44.015.023.20 15 21 28 23
Note: 2061.44.015.030.10 15 21 28 30
For use with ball cage 206.41. and guide pillar 202.61. 2061.44.015.030.20 15 21 28 30
Tolerance range: 2061.44.015.037.10 15 21 28 37
2061.44.015.037.20 15 21 28 37
yellow = .10 2061.44.015.047.10 15 21 28 47
green = .20 2061.44.015.047.20 15 21 28 47
2061.44.015.060.10 15 21 28 60
2061.44.015.060.20 15 21 28 60

D70 subject to alterations


Ball cage, plastic, for highest stroking speed
206.41.
d1 k
l1

206.41. Ball cage, plastic, for highest ​ Description:


stroking speed Owing to its much lower inertia, the plastic ball cage of particular ​
advantage in die sets operating at stroking speed of 1000 SPM and ​
Order No d1 l1 k more.
206.41.012.020.021 12 21 2 The phenomenon of ball-drag at the reversal point of cage travel, set up ​
206.41.012.020.042 12 42 2 by the cage inertia, no longer occurs. The negative influence of this drag ​
206.41.012.025.021 12 21 2.5 is eliminated – and so are the wear symptoms associated with it.
206.41.012.025.042 12 42 2.5 On small modular die sets the combination plastic ball cage 206.41./​
206.41.015.030.045 15 45 3 collared guide pillar 202.61. has indeed been successful for several
206.41.015.030.056 15 56 3 years.
206.41.015.030.063 15 63 3
206.41.015.030.071 15 71 3 Material:
Cage: Plastic tube (Polyacetal - POM)
Balls: Steel hardened DIN 5401- Quality Class 1

subject to alterations D71


Demountable guide pillar with centre fixing
Mounting example 2020.63.

d 1 h3

l6
2
L
L

l2
d 5 -0,2

2
L

l5
d 2 js4

l4
l1
Material:
Steel, surface hardened

l3
Surface hardness: 62 + 2 HRC, Hardness penetration 1 ± 0,2 mm
Execution: 8°
precision ground
Note:
For press fit into register bore N5.
Bending equation see at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
l6

chapter D.

d 1 h3

2020.63. Demountable guide pillar with centre fixing


Order No d1 d2 d5 l1 l2 l3 l4 l5 l6
2020.63.012.042.074 12 13 15.9 116 42 74 12.5 5 3
2020.63.016.064.094 16 18 21.9 158 64 94 16 8 5

D72 subject to alterations


subject to alterations D73
Demountable guide pillar with centre fixing
2020.62.

d2
d 1 h3

l6
l2

d6

t
l5
d7

l1
d 4 js4

l4
l3

Material:
Steel, (Core strength: ≥ 900 N/mm²) surface ​
l6

hardened
Surface hardness: 60 + 3 HRC, Hardness ​pene-
tration 2 + 1,6 mm d 1 h3

Execution: 12
precision ground 0°
(3x
)
Note:
Use socket cap screws DIN EN ISO 4762 12.9.
Bearing clearance / Preloading see pairing ​
classification at the beginning of chapter D.
Matching guide combinations, see selection ​
matrix at the beginning of chapter D.
Bending equation see at the beginning of ​ d3
chapter D.
∅ 12 only available in tolerance range yellow ​
= .10
Tolerance range:
yellow = .10
green = .20
red = .30

Mounting example
2
L
L

2
L

01.2017 subject to alterations


Demountable guide pillar with centre fixing
2020.62. Demountable guide pillar with centre fixing
d1 d2 d3 d4 d6 d7 t l1 l2 l3 l4 l5 l6
12 28 20 13 6 3.4 3.4 90 40 50 12 6 3
12 28 20 13 6 3.4 3.4 100 40 60 12 6 3
12 28 20 13 6 3.4 3.4 110 50 60 12 6 3
12 28 20 13 6 3.4 3.4 120 50 70 12 6 3
12 28 20 13 6 3.4 3.4 130 60 70 12 6 3
12 28 20 13 6 3.4 3.4 140 70 70 12 6 3
16 38 28 18 8 4.5 4.6 140 60 80 16 8 4
16 38 28 18 8 4.5 4.6 150 60 90 16 8 4
16 38 28 18 8 4.5 4.6 160 70 90 16 8 4
16 38 28 18 8 4.5 4.6 170 70 100 16 8 4
16 38 28 18 8 4.5 4.6 180 80 100 16 8 4
16 38 28 18 8 4.5 4.6 190 90 100 16 8 4
19 42 32 22 8 4.5 4.6 160 70 90 20 8 4
19 42 32 22 8 4.5 4.6 170 70 100 20 8 4
19 42 32 22 8 4.5 4.6 180 80 100 20 8 4
19 42 32 22 8 4.5 4.6 190 80 110 20 8 4
19 42 32 22 8 4.5 4.6 200 90 110 20 8 4
19 42 32 22 8 4.5 4.6 210 100 110 20 8 4
25 48 38 26 8 4.5 4.6 180 80 100 22 8 6
25 48 38 26 8 4.5 4.6 190 80 110 22 8 6
25 48 38 26 8 4.5 4.6 200 90 110 22 8 6
25 48 38 26 8 4.5 4.6 210 90 120 22 8 6
25 48 38 26 8 4.5 4.6 220 100 120 22 8 6
25 48 38 26 8 4.5 4.6 230 110 120 22 8 6
32 60 48 34 10 5.5 5.7 180 80 100 25 10 7
32 60 48 34 10 5.5 5.7 190 80 110 25 10 7
32 60 48 34 10 5.5 5.7 200 90 110 25 10 7
32 60 48 34 10 5.5 5.7 210 90 120 25 10 7
32 60 48 34 10 5.5 5.7 220 100 120 25 10 7
32 60 48 34 10 5.5 5.7 230 100 130 25 10 7
32 60 48 34 10 5.5 5.7 240 110 130 25 10 7
32 60 48 34 10 5.5 5.7 250 110 140 25 10 7
40 70 56 42 11 6.6 6.8 200 90 110 27 12 7
40 70 56 42 11 6.6 6.8 210 90 120 27 12 7
40 70 56 42 11 6.6 6.8 220 100 120 27 12 7
40 70 56 42 11 6.6 6.8 230 100 130 27 12 7
40 70 56 42 11 6.6 6.8 240 110 130 27 12 7
40 70 56 42 11 6.6 6.8 250 110 140 27 12 7
40 70 56 42 11 6.6 6.8 260 120 140 27 12 7

Ordering Code (example):


Demountable guide pillar with centre fixing =2020.62.
Guide diameter d1 25 mm = 025.
Length with collar (short) l2 80 mm = 080.
Length up to collar (long) l3 110 mm = 110.
Classification TOL yellow = 10
Order No =2020.62. 025. 080. 110. 10

subject to alterations 01.2017


Demountable guide pillar with centre fixing and ring nut
Mounting example 202.60.

R3
5
d1 h3
d5
d4
d6

I3

h
I5
d 3 js4

I4
6
d2

d1 h3

I2

5
Material: Matching guide combinations, see selection matrix at the beginning of ​
Steel, (Core strength: ≥ 900 N/mm²) surface hardened chapter D.
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm Bending equation see at the beginning of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
Execution: end of chapter D.
precision ground Tolerance range:
Note: yellow = .10
green = .20
Bearing clearance / Preloading see pairing classification at the b
​ egin-
red = .30
ning of chapter D.

202.60 Demountable guide pillar with centre fixing and ring nut
d1 19 25 32 40
d2 32 38 46 56
d3 25 30 36 46
d4 M22 x 1.5 M28 x 1.5 M35 x 1.5 M45 x 1.5
d5 8 12 20 28
d6 40 50 55 68
h 9 10 11 12
l2 80 80 100 100
l3 120 120 140 140
l4 29 29 34 34
l5 45 45 50 50

Ordering Code (example):


Demountable guide pillar with centre fixing and ring nut =202.60.
Guide diameter d1 32 mm = 032.
Length with collar l2 100 mm = 100.
Length up to collar l3 140 mm = 140.
Classification TOL yellow = 10
Order No =202.60. 032. 100. 140. 10

01.2017 subject to alterations


Demountable guide pillar with conical centre fixing
2020.64. Mounting example
d 1 h3
R3

2
L
l2

1x45°

DIN 74 - Km 6
R1
(3x)

L
12


l5

d4

2
L
l3
l4

R3
Material:
Steel, hardened 62 ± 2 HRC
d 1 h3
Execution:
precision ground
k
Note:
Matching retaining bush 2021.64.
Use socket cap screws DIN EN ISO 4762 12.9.
120° (3x)

Bearing clearance / Preloading see pairing classification at the ​begin-


d3
d2

ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Bending equation see at the beginning of chapter D.

Tolerance range:
yellow = .10
green = .20

2020.64. Demountable guide pillar with conical centre fixing


d1 25 25 32 32 32 32 32 32
d2 70 70 76 76 76 76 76 76
d3 55 55 62 62 62 62 62 62
d4 27.86 27.86 34.86 34.86 34.86 34.86 34.86 34.86
k 26 26 30 30 30 30 30 30
l2 102 122 102 122 122 137 142 162
l3 143 143 143 143 153 153 153 153
l4 102 102 102 102 112 112 112 112
l5 41 41 41 41 41 41 41 41

Ordering Code (example):


Demountable guide pillar with conical centre fixing =2020.64.
Guide diameter d1 25 mm = 025.
Length with collar (short) l2 102 mm = 102.
Length up to collar (long) l3 143 mm = 143.
Classification TOL yellow = 10
Order No =2020.64. 025. 102. 143.10

subject to alterations D77


Retaining bush for guide pillar conical 2020.64.
Mounting example 2021.64. d5
d6

6
33,84
45°

51

12
d1
d2
d 3 n5

Material: Fixing:
16 MnCr5 2073.48.□□15 order separately.
Surface hardness: 60 ± 2 HRC, Hardness penetration 0,8–1 mm
Execution:
Thread not hardenend

2021.64. Retaining bush for guide pillar conical 2020.64.


Order No D1xx d2 d3 d5 d6
2021.64.025 25.5 M35x1,5 37 43 27.86
2021.64.032 32.5 M40x1,5 44 50 34.86

D78 subject to alterations


Slotted nut DIN 1804
2073.48.
d2

d8
h

2073.48. Slotted nut DIN 1804 Material:


Steel, hardened
Order No d2 d8 h
2073.48.35.15 M35x1,5 48 11 Note:
2073.48.40.15 M40x1,5 54 12 For fixing the retaining bush 2021.64.

subject to alterations D79


Guide unit with collar MILLION GUIDE
2024.94.
d 6* +0,12
+0,08

d1

l 8 -0,1
d 6 ±0,003

l 1 -0,3
l7
d 6 -0,01

l9
-0,05

d3

l6
d 2 -0,018

l3
-0,022

l2
d 2 -0,04
-0,06

d 2 *-0,01
Description:

l4
FIBRO Million Guide guide units are used ​
wherever rigidity, robustness and a precision ​

l 5+1
guide function is required.
The large supporting surface of the needle ​ m
rollers ensures these properties. d 2 -0,5
For stroke speeds up to 50 m/min and t​ empe- d4
ratures up to 80°C. d 5 +1
Material:
Needle roller cage: Plastic
Needle rollers: Steel, hardened
Guide bush: Tool steel alloy, hardened,
60 ± 2 HRC
Guide pillar: Tool steel alloy, hardened,
60 ± 2 HRC
Disk: Steel
Execution:
Guide unit consisting of a paired guide pillar ​
and guide bush, needle roller cage and disk for​
fixing the guide pillar. The fixing screw ​
(2192.10./12.) is ordered separately as the ​
screw required depends on the thickness of ​
the base plate.

Guide pillar and bushes are executed at:


∅ 16 with 4 running surfaces
Cross section of guide unit
∅ 12, ∅ 20 - ∅ 60 with 6 running surfaces
∅ 80 with 8 running surfaces
guide piller guide sleeve
Note:
Guide unit must be installed in accordance ​
with the instructions!
Guide bush must be bonded!

* Mounting bore

Order No for spare part needle roller cage see ​


table.
needle rollers needle roller cage

09.2017 subject to alterations


Guide unit with collar MILLION GUIDE
2024.94. Guide unit with collar MILLION GUIDE
d1 12 16 20 25 32 40 50 60 80
d2 12 16 20 25 32 40 50 60 80
d3 18 24 29 35 42 54 64 74 98
d4 16 22 26 32 40 50 60 72 105
d5 18 24 28 34 40 50 60 72 105
d6 23 30 37 44 54 68 78 95 120
m M5x8 M6x10 M8x20 M8x20 M10x25 M12x30 M12x30 M14x30 M16x30
l2 12 16 20 25 30 35 35 42 45
l3 6 6 8 8 8 8 8 15 15
l4 7 10 13 13 16 18 18 20 26
l5 3 4 5 5 7 9 9 12 13
l6 5 6 8 8 9 10 12 15 15
l7 29.8 30 52 62 68 78 82 116 132
l8 40 40 60 70 78 92 96 120 145
l9 0 0 20 20 20 20 20 20 25
Order no. 2024.94.012 2024.94.016 2024.94.020 2024.94.025 2024.94.050 2024.94.040 2024.94.050 2024.94.060 2024.94.080
Needle roller cage
l1
50 ●
60 ●
70 ●
80 ● ● ●
90 ● ● ●
100 ● ● ● ● ●
110 ● ● ● ● ●
120 ● ● ● ● ● ●
130 ● ● ● ● ●
140 ● ● ●
150 ● ● ● ● ●
160 ● ● ● ● ●
170 ● ● ● ●
180 ● ● ● ● ●
190 ● ● ● ● ●
200 ● ● ● ● ●
210 ● ● ● ●
220 ● ● ● ●
230 ● ● ●
240 ● ● ●
250 ● ● ●
260 ●
270 ●
280 ●

Ordering Code (example):


Guide unit with collar MILLION GUIDE =2024.94.
Guide diameter d1 32 mm = 032.
Guide length l1 100 mm = 100
Order No =2024.94. 032. 100

subject to alterations 09.2017


Guide unit with center fixing MILLION GUIDE
2024.96. d 6* +0,12
+0,08

d1

l 8 -0,1
l 2 -0,3
l7
d 6 -0,005
d 6 -0,01

l9
-0,05

d3

l6
d 2* -0,015
-0,025

l4
d 2 -0,005
d 2 -0,05

l9

l 3 -0,3
Description:
l7

FIBRO Million Guide guide units are used ​

l 8 -0,1
wherever rigidity, robustness and a precision ​
guide function is required.
The large supporting surface of the needle ​
rollers ensures these properties.
For stroke speeds up to 50 m/min and t​ empe-
ratures up to 80°C.
Material: m
Needle roller cages: Plastic d1
Needle rollers: Steel, hardened
Guide bushes: Tool steel alloy, hardened,
60 ± 2 HRC
Guide pillar: Tool steel alloy, hardened,
60 ± 2 HRC
Disk: Steel
Execution:
Guide unit consisting of a paired guide pillar, ​
guide bushes and needle roller cages.

Guide pillar and bushes are executed at:


∅ 16 with 4 running surfaces
∅ 12, ∅ 20 - ∅ 30 with 6 running surfaces
Note:
Guide unit must be installed in accordance ​ Cross section of guide unit
with the instructions!
Guide bushes must be bonded!
guide piller guide sleeve
* Mounting bore

Order No for spare part needle roller cage see ​


table.

needle rollers needle roller cage

09.2017 subject to alterations


Guide unit with center fixing MILLION GUIDE
2024.96. Guide unit with center fixing MILLION GUIDE
d1 12 16 20 25 28
d2 13 16.5 20.5 25.5 28.5
d3 19 23 27 32 35
d6 22 28 34 40 45
m M5x8 M6x15 M8x20 M8x20 M8x20
l4 12 16 20 25 28
l6 4 5 5 5 5
l7 30 30 46 56 66
l8 30 40 50 60 65
l9 - - 20 20 20
Order no. 2024.94.012 2024.94.016 2024.96.020 2024.96.025 2024.96.028
Needle roller cage
l3 l2
50 40 50 60
60 40 50 60
70 40 50 60 40 50 60
80 40 50 60 70 50 60 70
90 50 60 70 80 50 60 70 80 60 70 80 70 80 90
100 60 70 80 90 60 70 80 90 70 80 90
110 70 80 90 70 80 90

Ordering Code (example):


Guide unit with center fixing MILLION GUIDE =2024.96.
Guide diameter d1 20 mm = 020.
Length up to collar l3 80 mm = 080.
Length with collar l2 50 mm = 050
Order No =2024.96. 020. 080. 050

subject to alterations 09.2017


Guide bearing with solid lubricant
2031.70. a
e1

e2
b
d4 Guide Brush 2052.70.

t1

h
h1
d5

d 1H7
d3

Mounting example Material:


Basic body: Special cast iron
Guide bush 2052.70.: Bronze with solid lubricant, oilless lubricating
Execution:
Face and top machined.
Note:
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

2031.70. Guide bearing with solid lubricant


d1 19 20 24 25 30 32 38 40 50 63 80
d3 45 50 65 80 96 110 130
d4 9 9 11 13.5 17.5 17.5 22
a 85 90 115 130 160 180 215
b 45 50 65 80 96 110 130
e1 64 68 83 95 118 132 160
e2 24 28 34 45 55 62 75
h 18 22 25 30 35 35 40
h1 37 47 60 77 95 120 120
t1 3 3 3 3 4 4 10

Ordering Code (example):


Guide bearing with solid lubricant =2031.70.
Guide diameter d1 19 mm = 019
Order No =2031.70. 019

D84 subject to alterations


Retention bearing
2031.01.
d3
d 1 R6

h1
h
b

Material: Mounting example


Special cast iron
Execution:
Face and top machined. Hole fine bored to d1R6 fit.
Note:
Check squareness of pillars after press-fitting.

2031.01. Retention bearing


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 35 45 50 65 80 96 110 130
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
h 18 18 22 25 30 35 35 40
h1 30 37 47 60 77 95 120 120

Ordering Code (example):


Retention bearing =2031.01.
Guide diameter d1 15 mm = 015
Order No =2031.01. 015

subject to alterations D85


Guide bearing, sintered guide
2031.31.

b
a

d1

h
h1
d3

Mounting example Material:


Basic body: Special cast iron
Guide bush 2051.32.: Sintered ferrite of high purity, carbonitrided, long-​
term lubrication
Execution:
Face and top machined. Bores honed.
Note:
Notes on sliding type guides at the beginning of chapter D.
Bearing clearance see pairing classification at the beginning of chapter D
​ .
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

Tolerance range:
yellow = .10
green = .20
red = .30

2031.31. Guide bearing, sintered guide


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 35 45 50 65 80 96 110 130
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
h 18 18 22 25 30 35 35 40
h1 30 37 47 60 77 95 120 120

Ordering Code (example):


Guide bearing, sintered guide =2031.31.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.31. 015.10

D86 subject to alterations


Guide bearing for ball bearing guide
2031.41.

b
a
d1

h
h1
l1

d2
d3

Material: Mounting example


Basic body: Special cast iron
Guide bush 2061.44.: Tool steel, Hardness: 62 ± 2 HRC
Execution:
Face and top machined. Bores honed.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

Tolerance range:
yellow = .10
green = .20
red = .30

2031.41. Guide bearing for ball bearing guide


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d3 35 45 50 65 80 96 110
a 70 85 90 115 130 160 180
b 35 45 50 65 80 96 110
h 18 18 22 25 30 35 35
h1 30 37 47 60 77 95 120
l1 44 44 56 71 95 120 140
l* 45 45 56 71 95 120 140
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Guide bearing for ball bearing guide =2031.41.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.41. 015.10

subject to alterations D87


Retention bearing with screw holes
2031.02.
d3
d 1 R6

d5

t1

h1
h
d4

e2
b
e1
a

Mounting example Material:


Special cast iron
Execution:
Face and top machined. Hole fine bored to d1R6 fit.
Note:
Check squareness of pillars after press-fitting.

2031.02. Retention bearing with screw holes


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 35 45 50 65 80 96 110 130
d4 6.6 9 9 11 14 18 18 22
d5 11 15 15 18 20 26 26 33
t1 3 3 3 3 3 4 4 4
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e1 53 64 68 83 95 118 132 160
e2 19 24 28 34 45 55 62 75
h 18 18 22 25 30 35 35 40
h1 30 37 47 60 77 95 120 120

Ordering Code (example):


Retention bearing with screw holes =2031.02.
Guide diameter d1 15 mm = 015
Order No =2031.02. 015

D88 subject to alterations


Guide bearing with screw holes, sintered guide
2031.34. e1

e2
b
a
d1
d4
t1

h
h1

d5

d3

Material: Mounting example


Basic body: Special cast iron
Guide bush 2051.32.: Sintered ferrite of high purity, carbonitrided, long-​
term lubrication
Execution:
Face and top machined. Bores honed.
Note:
Notes on sliding type guides at the beginning of chapter D.
Bearing clearance see pairing classification at the beginning of chapter D
​ .
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

Tolerance range:
yellow = .10
green = .20
red = .30

2031.34. Guide bearing with screw holes, sintered guide


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 35 45 50 65 80 96 110 130
d4 6.6 9 9 11 14 18 18 22
d5 11 15 15 18 20 26 26 33
t1 3 3 3 3 3 4 4 4
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e1 53 64 68 83 95 118 132 160
e2 19 24 28 34 45 55 62 75
h 18 18 22 25 30 35 35 40
h1 30 37 47 60 77 95 120 120

Ordering Code (example):


Guide bearing with screw holes, sintered guide =2031.34.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.34. 015.10

subject to alterations D89


Guide bearing with screw holes, for ball bearing guide
e1
2031.42.

e2
b
a
d1
d4

t1

h
h1
d5

l1
d2
d3

Mounting example Material:


Basic body: Special cast iron
Guide bush 2061.44.: Tool steel, Hardness: 62 ± 2 HRC
Execution:
Face and top machined. Bores honed.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

Tolerance range:
yellow = .10
green = .20
red = .30

2031.42. Guide bearing with screw holes, for ball bearing guide
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d3 35 45 50 65 80 96 110
d4 6.6 9 9 11 14 18 18
d5 11 15 15 18 20 26 26
t1 3 3 3 3 3 4 4
a 70 85 90 115 130 160 180
b 35 45 50 65 80 96 110
e1 53 64 68 83 95 118 132
e2 19 24 28 34 45 55 62
h 18 18 22 25 30 35 35
h1 30 37 47 60 77 95 120
l1 44 44 56 70 95 120 140
l* 45 45 56 71 95 120 140
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Guide bearing with screw holes, for ball bearing guide =2031.42.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.42. 015.10

D90 subject to alterations


Retention bearing, low build height
2031.04. d4

h
h1
d 1 R6
d 3 H5
js4

e2
b

e1
a

Material: Mounting example


Special cast iron
Execution:
Both faces machined to dims. h; O. D. d3 turned.
Hole fine bored to d1R6 - fit.
Note:
Check squareness of pillars after press-fitting.

2031.04. Retention bearing, low build height


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 42 47 62 77 93 107 127
d4 7 9 9 11 14 18 18 22
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e1 53 64 68 83 95 118 132 160
e2 19 24 28 34 45 55 62 75
h 16 16 20 23 28 33 33 38
h1 30 37 47 60 77 95 120 120

Ordering Code (example):


Retention bearing, low build height =2031.04.
Guide diameter d1 15 mm = 015
Order No =2031.04. 015

subject to alterations D91


Guide bearing, low build height, sintered guide
2031.38.
a
e1

e2
b
d1

h1
h
d4

d 3 H5
js4

Mounting example Material:


Basic body: Special cast iron
Guide bush 2051.32.: Sintered ferrite of high purity, carbonitrided, long-​
term lubrication
Execution:
Both faces machined to dims. h; O. D. d3 turned.
Bores honed.
Note:
Notes on sliding type guides at the beginning of chapter D.
Bearing clearance see pairing classification at the beginning of chapter D
​ .
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

Tolerance range:
yellow = .10
green = .20
red = .30

2031.38. Guide bearing, low build height, sintered guide


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 42 47 62 77 93 107 127
d4 7 9 9 11 14 18 18 22
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e1 53 64 68 83 95 118 132 160
e2 19 24 28 34 45 55 62 75
h 16 16 20 23 28 33 33 38
h1 30 37 47 60 77 95 120 120

Ordering Code (example):


Guide bearing, low build height, sintered guide =2031.38.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.38. 015.10

D92 subject to alterations


Guide bearing low build height, for ball bearing guide
2031.44. a
e1

e2
b
d 3 H5
js4

h1
l1

d4
d1
d2

Material: Mounting example


Basic body: Special cast iron
Guide bush 2061.44.: Tool steel, Hardness: 62 ± 2 HRC
Execution:
Both faces machined to dims. h; O. D. d3 turned.
Bores honed.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

Tolerance range:
yellow = .10
green = .20
red = .30

2031.44. Guide bearing low build height, for ball bearing guide
d1 19 20 24 25 30 32 38 40 48 50
d2 25 26 30 31 38 40 46 48 56 58
d3 42 47 62 77 93 93
d4 9 9 11 14 18 18
a 85 90 115 130 160 160
b 45 50 65 80 96 96
e1 64 68 83 95 118 118
e2 24 28 34 45 55 55
h 16 20 23 28 33 33
h1 37 47 60 77 95 95
l1 44 56 70 95 120 120
l* 45 56 71 95 120 10
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Guide bearing low build height, for ball bearing guide =2031.44.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2031.44. 019. 10

subject to alterations D93


Guide bearing with headed guide bush with solid lubricant
2032.70. d3 2072.45.

l5
l1

h ±2
h 1+1
M

h2
d6
d7 d 1 H7 2082.70.
d 2 H7
a

e2
b
e
e1

Mounting example Material:


Basic body: Steel, St 37
Guide bush 2082.70.: Bronze with solid lubricant, oilless lubricating
Execution:
Face machined.
Note:
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

2032.70. Guide bearing with headed guide bush with solid lubricant
Order No d1 a b h H1 d2 d3 l1 L5 d6 d7 h2 e e1 e2 M
2032.70.050 50 160 100 60 57 63 71 71 17 17.5 26 40 89 118 55 M6
2032.70.063 63 180 125 70 67 80 90 80 19 17.5 26 50 123 132 62 M10
2032.70.080 80 215 145 90 87 100 112 100 22 22 33 66 143 160 75 M10
2032.70.100 100 230 170 110 107 125 140 125 21 22 33 86 168 168 110 M10
2032.70.125 125 270 205 140 137 160 180 160 30 26 40 112 203 203 142 M10
2032.70.160 160 315 250 180 177 200 220 200 32 26 40 152 243 243 170 M10

D94 subject to alterations


Retention bearing for guide pillars for large tools
2032.02.
d 1H7
d7

h1 ±2
h2

d6
a

e2
b

e1

Material: Mounting example


Steel, St 37
Execution:
Face machined. Hole fine bored to d1H7 fit.
Note:
For guide pillars with mounting diameter r6.
Check squareness of pillars after press-fitting.

2032.02. Retention bearing for guide pillars for large tools


Order No d1 a b h1 d6 d7 h2 e1 e2
2032.02.050 50 160 100 70 17.5 26 40 118 55
2032.02.063 63 180 125 80 17.5 26 50 132 62
2032.02.080 80 215 145 100 22 33 66 160 75
2032.02.100 100 230 170 125 22 33 86 168 110
2032.02.125 125 270 205 140 26 40 112 203 142
2032.02.160 160 315 250 180 26 40 152 243 170

subject to alterations D95


Guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-2
2051.32.
H5
d3 js4

d 1*

l1
Material: Note:
Sintered ferrite of high purity, carbonitrided, long-term lubrication Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
Execution: Matching guide combinations, see selection matrix at the beginning of ​
Bearing surfaces and outside diameter precision ground.
chapter D.
Slip-Fit Bonding: Assembly guide lines / Dimensional requirements and tolerances at the ​
The position of the bearing is given by push fit holes tolerance H5. The ​ end of chapter D.
adhesive (order no. 281.648) provides optimum push retention whilst ​ ∅ 8 - ∅ 12 not available in tolerance range red = .30.
offering the following advantages: Tolerance range:
- high accuracy and stiffness yellow = .10
- no problems to find position when changing bushings green = .20
We do not recommend to press fit for the same reasons mentioned ​ red = .30
above.

2051.32. Guide bush, sintered ferrite carbonitrided with long-term lubrication, ISO 9448-2
d1 8 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 13.7 22 28 32 40 48 58 70 85 95.7
l1
15 ●
23 ● ● ● ●
30 ● ● ● ● ● ●
37 ● ● ● ● ● ● ●
47 ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ●
77 ● ● ● ● ● ●
95 ● ● ● ●
110 ●
120 ● ● ● ●

Ordering Code (example):


Guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-2 =2051.32.
Guide diameter d1 8 mm = 008.
Length l1 15 mm = 015.
Classification TOL yellow = 10
Order No =2051.32. 008. 015.10

D96 subject to alterations


Guide bush "ECO-LINE", bronzeplated, ISO 9448-2
2051.92.
d 3 H6
j6
d4
d 1 H5
=
l1 -0,2
-0,5

d5
l2
=

Material: We do not recommend to press fit for the same reasons mentioned ​
Steel, d3 induction hardened above.

Execution: Note:
Bronze coated internal bore. Notes on sliding type guides at the beginning of chapter D.
Outside diameter fine-ground. Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Slip-Fit Bonding: Assembly guide lines / Dimensional requirements and tolerances at the ​
The position of the bearing is given by push fit holes tolerance H5. The ​ end of chapter D.
adhesive (order no. 281.648) provides optimum push retention whilst ​
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings

2051.92. Guide bush "ECO-LINE", bronzeplated, ISO 9448-2


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 28 32 40 48 58 70 85 105
d4 26 30 38 46 56 67 82 101
d5 4 4 4 4 4 5 5 8
l2 5 5 5 5 5 6 6 9
l1
23 ● ● ●
30 ● ● ● ● ●
37 ● ● ● ● ● ●
47 ● ● ● ● ● ●
60 ● ● ● ● ● ● ●
77 ● ● ● ● ● ●
95 ● ● ● ●
120 ● ● ● ●
135 ●

Ordering Code (example):


Guide bush "ECO-LINE", bronzeplated, ISO 9448-2 =2051.92.
Guide diameter d1 15 mm = 015.
Length l1 23 mm = 023
Order No =2051.92. 015.023

subject to alterations D97


Guide bush "ECO-LINE", Bronze with solid lubrication rings, ISO 9448-2
2051.72.
d 3 H6
j6

d 1 H6
r

l1
r

Material: We do not recommend to press fit for the same reasons mentioned ​
Bronze with solid lubricant, oilless lubricating above.

Execution: Note:
Contact surface with solid lubricant rings. Notes on sliding type guides at the beginning of chapter D.
Outside diameter precision ground. Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Slip-Fit Bonding: Assembly guide lines / Dimensional requirements and tolerances at the ​
The position of the bearing is given by push fit holes tolerance H5. The ​ end of chapter D.
adhesive (order no. 281.648) provides optimum push retention whilst ​
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings

2051.72. Guide bush "ECO-LINE", Bronze with solid lubrication rings, ISO 9448-2
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 28 32 40 48 58 70 85 105
r 2 2 2.5 2.5 3 3 3.5 4
l1
23 ● ● ●
30 ● ● ● ● ●
37 ● ● ● ● ● ●
47 ● ● ● ● ● ●
60 ● ● ● ● ● ●
77 ● ● ● ● ●
95 ● ● ● ●
120 ● ● ●
135 ●

Ordering Code (example):

Guide bush "ECO-LINE", Bronze with solid lubrication rings, ISO ​9448-2 =2051.72.
Guide diameter d1 15 mm = 015.
Length l1 23 mm = 023
Order No =2051.72. 015.023

D98 subject to alterations


Guide bush for ball bearing, ISO 9448-3
2061.44. d 3 H5
js4

d *2
d1

l1
l

Material: We do not recommend to press fit for the same reasons mentioned ​
Tool steel, hardened 62 ± 2 HRC above.

Execution: Note:
Bearing surfaces honed, Notes on ball bearing type guides at the beginning of chapter D.
outside diameter precision ground. *Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
Slip-Fit Bonding: chapter D.
The position of the bearing is given by push fit holes tolerance H5. The ​ Assembly guide lines / Dimensional requirements and tolerances at the ​
adhesive (order no. 281.648) provides optimum push retention whilst ​ end of chapter D.
offering the following advantages: ∅ 8 - ∅ 12 not available in tolerance range red = .30.
- high accuracy and stiffness Tolerance range:
- no problems to find position when changing bushings yellow = .10; green = .20; red = .30

2061.44. Guide bush for ball bearing, ISO 9448-3


d1 8 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 11 14 15 16 21 22 25 26 30 31 38 40 46 48 56 58 68 71 92
d3 18 22 22 22 28 28 32 32 40 40 48 48 58 58 70 70 85 85 105
l1 / l*
30 / 40 ● ● ● ●
23 / 40 ● ● ●
37 / 40 ● ● ●
23 / 45 ● ● ● ● ● ●
30 / 45 ● ● ● ● ● ● ● ● ● ●
37 / 45 ● ● ● ● ● ●
47 / 56 ● ● ● ● ● ● ● ●
60 / 71 ● ● ● ● ● ● ● ●
77 / 95 ● ● ● ● ● ● ● ● ● ● ● ●
37 / 50 ● ● ● ● ● ●
95 / 120 ● ● ● ● ● ● ● ●
47 / 63 ● ● ● ●
60 / 80 ● ● ● ●
120 / 140 ● ● ● ● ● ● ●
60 / 95 ● ●
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Guide bush for ball bearing, ISO 9448-3 =2061.44.
Guide diameter d1 8 mm = 008.
Installation length l1 30 mm = 030.
Classification TOL yellow = 10
Order No =2061.44. 008. 030. 10

subject to alterations D99


Guide bush for ball bearing, AFNOR
Mounting example 206.49. d 3 H6
m5
d *2
d1

l1
l
Material: We do not recommend to press fit for the same reasons mentioned ​
Tool steel, hardened 62 ± 2 HRC above.

Execution: Note:
Bearing surfaces honed, Notes on ball bearing type guides at the beginning of chapter D.
outside diameter precision ground. *Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
Slip-Fit Bonding: chapter D.
The position of the bearing is given by push fit holes tolerance H6. The ​ Assembly guide lines / Dimensional requirements and tolerances at the ​
adhesive (order no. 281.648) provides optimum push retention whilst ​ end of chapter D.
offering the following advantages: Tolerance range:
- high accuracy and stiffness yellow = .10; green = .20; red = .30
- no problems to find position when changing bushings

206.49. Guide bush for ball bearing, AFNOR


d1 16 20 25 32 40 50
d2 22 26 31 40 48 58
d3 28 32 40 50 63 80
l1 / l*
35 / 45 ● ●
40 / 45 ● ● ●
50 / 56 ● ● ●
60 / 71 ● ● ● ●
70 / 80 ● ● ● ● ●
80 / 95 ● ● ● ● ●
90 / 95 ●
45 / 56 ●
90 / 105 ● ● ●
100 / 120 ● ● ●
55 / 63 ●
120 / 140 ● ●
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Guide bush for ball bearing, AFNOR =206.49.
Guide diameter d1 16 mm = 016.
Installation length l1 35 mm = 035.
Classification TOL yellow = 10
Order No =206.49. 016. 035. 10

D100 subject to alterations


Guide bush for ball bearing, with stroke limitation
2061.47.
d 3 H5
js4
*d 2
d1
l2

l1
stroke
2

Material: We do not recommend to press fit for the same reasons mentioned ​
Tool steel, hardened 62 ± 2 HRC above.

Execution: Note:
Bearing surfaces honed, Notes on ball bearing type guides at the beginning of chapter D.
outside diameter precision ground. *Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
Slip-Fit Bonding: chapter D.
The position of the bearing is given by push fit holes tolerance H5. The ​ Assembly guide lines / Dimensional requirements and tolerances at the ​
adhesive (order no. 281.648) provides optimum push retention whilst ​ end of chapter D.
offering the following advantages: Tolerance range:
- high accuracy and stiffness yellow = .10; green = .20; red = .30
- no problems to find position when changing bushings

2061.47. Guide bush for ball bearing, with stroke limitation


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d3 28 32 40 48 58 70 85
l1 / l2*
60 / 44 ●
77 / 44 ● ●
95 / 50 ●
120 / 65 ●
120 / 80 ●
120 / 95 ●
*l2 = Manufacturing length of ball cage

Ordering Code (example):


Guide bush for ball bearing, with stroke limitation =2061.47.
Guide diameter d1 15 mm = 015.
Installation length l1 60 mm = 060.
Classification TOL yellow = 10
Order No =2061.47. 015.060. 10

subject to alterations D101


Ball cage with circlip groove, Brass
206.71. Material:
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:

n
m
Ball cages from ø 10 has a groove for circlip to ​
DIN 471 (206.72.).
Notes on ball bearing type guides at the ​
beginning of chapter D.
 Bearing life and dynamic load indexes ​
see at the end of chapter D.

k
l = Nominal ordering length

l1
l1 = Manufacturing length

d1

206.71. Ball cage with circlip groove, Brass


d1 8 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
k 1.5 2 3 3 3 4 4 4 4 4 4 6
n - 1.1 1.6 1.6 1.6 2.1 2.1 2.1 2.1 2.1 2.1 3
m - 1.1 1.3 1.3 1.6 1.85 1.85 1.85 2.15 2.15 2.65 3.15
l / l1 Total number of balls
40 / 39 136 176
24 / 24 96 64 80
28 / 27 112
31 / 30 128
45 / 45 208 140 140 168
50 / 48 224 200
56 / 57 272
28 / 28 80 100
31 / 32 96 120 120
40 / 40 128 160 160 120 120
45 / 44 144 180 180
50 / 52 176 220
56 / 56 192 240 240
63 / 64 224 280 280
71 / 72 256 320 320
80 / 80 360 360 280 280 336 392 392 448
95 / 96 440 440
105 / 104 480
120 / 120 560 440 440 528 616 616 704
50 / 50 160 160 192 224 224
56 / 55 180 180 216 252 252
63 / 65 220 220 264 308 308
71 / 70 240 240 288 336 252
75 / 75 260
95 / 95 340 340 408 476 476 544
105 / 105 380 380 456 532 532 608
140 / 140 520 520 624 728 728 832 648
160 / 160 600 600 720 840 840 960
180 / 180 816 952 952 1088
200 / 200 912 1064 1064 1216
240 / 240 1104 1288 1288 1472
128 / 128 644
120 / 119 540
160 / 161 756
180 / 182 864
200 / 203 972
240 / 238 1152

Ordering Code (example):


Ball cage with circlip groove, Brass =206.71.
Guide diameter d1 30 mm = 030.
Nominal ordering length of ball cage l 120 mm = 120
Order No =206.71. 030. 120

09.2017 subject to alterations


Ball cage with circlip groove, Aluminium
Material: 2060.61.
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:

n
m
Ball cages from ø 10 has a groove for circlip to ​
DIN 471 (206.72.).
Notes on ball bearing type guides at the ​
beginning of chapter D.
 Bearing life and dynamic load indexes ​
see at the end of chapter D.

k
l = Nominal ordering length

l1
l1 = Manufacturing length

d1

2060.61. Ball cage with circlip groove, Aluminium


d1 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
k 2 2 3 3 3 3 3 4 4 4 4 6
n 1.1 1.1 1.6 1.6 1.6 1.6 1.6 2.1 2.1 2.1 2.1 3
m 1.1 1.1 1.3 1.3 1.3 1.3 1.6 1.85 1.85 2.15 2.65 3.15
l / l1 Total number of balls
40 / 39 176 176
56 / 57 272 272
45 / 44 144 144 180 180 180
56 / 56 192 192 240 240 240
63 / 64 224 224
71 / 72 256 256 320 320 320
24 / 24 64 80
28 / 28 80 100
31 / 32 120 120 120
80 / 80 360 360 360 280 336 392
95 / 96 440 440 440
40 / 40 160 120
120 / 120 560 440 528 616 704
45 / 45 140 168
50 / 50 160 192 224
56 / 55 180 216
71 / 70 240
95 / 95 340 408 476 544
105 / 105 380 456 532 608
140 / 140 520 624 728 832 648
160 / 160 600 720 840 960
63 / 65 264 308
180 / 180 816 952 1088
200 / 200 912 1064 1216
240 / 240 1104 1288 1472
120 / 119 540
160 / 161 756
180 / 182 864
200 / 203 972
240 / 238 1152

Ordering Code (example):


Ball cage with circlip groove, Aluminium =2060.61.
Guide diameter d1 38 mm = 038.
Nominal ordering length of ball cage l 50 mm = 050
Order No =2060.61. 038. 050

subject to alterations 09.2017


Ball cage with assembly aid, Brass
206.73. Material:
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:
No assistant is needed for their assembly. ​
These cages are equipped with a suitably ​posi-
tioned brake ring insert. That ensures ​equal
cage spacing especially on die sets with ​
multiple pillars.

k
Notes on ball bearing type guides at the ​
beginning of chapter D.
Bearing life and dynamic load indexes see at ​

l1
the end of chapter D.
l = Nominal ordering length
l1 = Manufacturing length

206.73. Ball cage with assembly aid, Brass


d1 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
k 2 2 3 3 3 3 3 4 4 4 4 6
l / l1 Total number of balls
40 / 39 176 176
56 / 57 272 272
45 / 44 144 144 180 180 180
56 / 56 192 192 240 240 240
63 / 64 224 224
71 / 72 256 256 320 320 320
24 / 24 64 80
28 / 28 80 100
31 / 32 120 120 120
80 / 80 360 360 360 280 336 392
95 / 96 440 440 440
40 / 40 160 120
120 / 120 560 440 528 616 704
45 / 45 140 168
50 / 50 160 192 224
56 / 55 180 216
71 / 70 240
95 / 95 340 408 476 544
105 / 105 380 456 532 608
140 / 140 520 624 728 832 648
160 / 160 600 720 840 960
63 / 65 264 308
180 / 180 816 952 1088
200 / 200 912 1064 1216
240 / 240 1104 1288 1472
120 / 119 540
160 / 161 756
180 / 182 864
200 / 203 972
240 / 238 1152

Ordering Code (example):


Ball cage with assembly aid, Brass =206.73.
Guide diameter d1 10 mm = 010.
Nominal ordering length of ball cage l 40 mm = 040
Order No =206.73. 010. 040

D104 subject to alterations


Ball cage with assembly aid, Aluminium
Material: 2060.63.
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:
No assistant is needed for their assembly. ​
These cages are equipped with a suitably ​posi-
tioned brake ring insert. That ensures ​equal
cage spacing especially on die sets with ​
multiple pillars.

k
Notes on ball bearing type guides at the ​
beginning of chapter D.
Bearing life and dynamic load indexes see at ​

l1
the end of chapter D.
l = Nominal ordering length
l1 = Manufacturing length

2060.63. Ball cage with assembly aid, Aluminium


d1 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
k 2 2 3 3 3 3 3 4 4 4 4 6
l / l1 Total number of balls
40 / 39 176 176
56 / 57 272 272
45 / 44 144 144 180 180 180
56 / 56 192 192 240 240 240
63 / 64 224 224
71 / 72 256 256 320 320 320
24 / 24 64 80
28 / 28 80 100
31 / 32 120 120 120
80 / 80 360 360 360 280 336 392
95 / 96 440 440 440
40 / 40 160 120
120 / 120 560 440 528 616 704
45 / 45 140 168
50 / 50 160 192 224
56 / 55 180 216
71 / 70 240
95 / 95 340 408 476 544
105 / 105 380 456 532 608
140 / 140 520 624 728 832 648
160 / 160 600 720 840 960
63 / 65 264 308
180 / 180 816 952 1088
200 / 200 912 1064 1216
240 / 240 1104 1288 1472
120 / 119 540
160 / 161 756
180 / 182 864
200 / 203 972
240 / 238 1152

Ordering Code (example):


Ball cage with assembly aid, Aluminium =2060.63.
Guide diameter d1 10 mm = 010.
Nominal ordering length of ball cage l 40 mm = 040
Order No =2060.63. 010. 040

subject to alterations D105


Ball cage with circlip and fastening ring groove, Brass
206.75. Material:
Cage: Brass
d1 Balls: Steel hardened (DIN 5401)
Note:
Notes on ball bearing type guides at the ​
beginning of chapter D.
Bearing life and dynamic load indexes see at ​
the end of chapter D.

k
l = Nominal ordering length
l1 = Manufacturing length

2
l1

l2 Cage travel
=stroke
2
l3
s
di

206.75. Ball cage with circlip and fastening ring groove, Brass
d1 19 20 24 25 30 32 38 40 48 50 60 63
di x s 20 x 1 21 x 1 25 x 1.2 26 x 1.2 31 x 1.2 33 x 1.2 39 x 1.5 41 x 1.75 50 x 2 51 x 2 60 x 2 63 x 2
k 3 3 3 3 4 4 4 4 4 4 4 4
l2 2.6 2.6 2.6 2.6 2.6 2.6 3.45 3.45 4.3 4.3 4.3 4.3
n 1.3 1.3 1.3 1.3 1.3 1.3 1.85 1.6 2.15 2.15 2.15 2.15
l / l1 l3
56 / 56 31 31 31 31
72 / 72 41 41 41 41
80 / 80 51 51 51 51 51 51 51 51 51 51
70 / 70 41 41
95 / 95 61 61 61 61 61 61 61 61
105 / 105 61 61 61 61
120 / 120 73 73 73 73 73 73
140 / 140 83 83

Ordering Code (example):


Ball cage with circlip and fastening ring groove, Brass =206.75.
Guide diameter d1 19 mm = 019.
Nominal ordering length of ball cage l 56 mm = 056.
Groove length l3 31 mm = 031
Order No =206.75. 019. 056. 031

D106 subject to alterations


Ball cage with circlip and fastening ring groove, Aluminium
Material: 2060.65.
Cage: Aluminium
Balls: Steel hardened (DIN 5401) d1
Note:
Notes on ball bearing type guides at the ​
beginning of chapter D.
Bearing life and dynamic load indexes see at ​
the end of chapter D.

k
l = Nominal ordering length
l1 = Manufacturing length

2
l1

l2 Cage travel
=stroke
2
l3
di s
n

2060.65. Ball cage with circlip and fastening ring groove, Aluminium
d1 19 20 24 25 30 32 38 40 48 50 60 63
di x s 20 x 1 21 x 1 25 x 1.2 26 x 1.2 31 x 1.2 33 x 1.2 39 x 1.5 41 x 1.75 50 x 2 51 x 2 60 x 2 63 x 2
k 3 3 3 3 4 4 4 4 4 4 4 4
l2 2.6 2.6 2.6 2.6 2.6 2.6 3.45 3.45 4.3 4.3 4.3 4.3
n 1.3 1.3 1.3 1.3 1.3 1.3 1.85 1.6 2.15 2.15 2.15 2.15
l / l1 l3
56 / 56 31 31 31 31
72 / 72 41 41 41 41
80 / 80 51 51 51 51 51 51 51 51 51 51
70 / 70 41 41
95 / 95 61 61 61 61 61 61 61 61
105 / 105 61 61 61 61
120 / 120 73 73 73 73 73 73
140 / 140 83 83

Ordering Code (example):


Ball cage with circlip and fastening ring groove, Aluminium =2060.65.
Guide diameter d1 19 mm = 019.
Nominal ordering length of ball cage l 56 mm = 056.
Groove length l3 31 mm = 031
Order No =2060.65. 019. 056. 031

subject to alterations D107


Headed guide bush with ball cage retainer
2081.67.

d5
d 3 H5
js4
*d 2

d1

l2
2,5
8,5

6 6

l1
d4

l3

l
6 4
advance
Cage
d8

Material: X
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:
Ball cage position - please specify the required cage advance with order.
FIBRO Ball Cage Retainers ensure optimum starting position of ball ​ „X”
cages on inverted die sets - even if pillars retract from guide bushes. The ​
application determines the cage advance. Note that cage travel is half ​
the stroke length.
In this context it is of importance to note the minimum constructional ​
length.
The cage advance should be chosen so that during normal operation of ​ d7 d
6
the tool, optimum position is achieved.
The attachment is with 3 Screw clamp, from ∅ d1 = 38 with 4 Screw ​
clamp , which are included in delivery (Order No: 207.45 - Screw clamp ​ a1
incl. socket cap screw DIN 6912, Head ∅ 13).
*Preloading see pairing classification at the beginning of chapter D
Matching guide combinations, see selection matrix at the ​begin- a
ning of chapter D. 13
Tolerance range:
yellow = .10; green = .20; red = .30

2081.67. Headed guide bush with ball cage retainer


d1 19 20 24 25 30 32 38 40 48 50 60 63
d2 25 26 30 31 38 40 46 48 56 58 68 71
d3 32 40 48 58 70 85
d4 32 40 48 58 70 85
d5 40 48 56 66 80 95
d6 52 60 67 77 91 106
d7 64.7 72.7 79.7 89.7 103.7 118.7
d8 38.9 46 53 63 77 92
l1 59 79 93 108 127 150
l2 23 23 30 37 47 60
l3 36 56 63 71 80 90
l 72 96 120 140 140 160
a 20.7 22.65 24.4 35.3 40.2 45.5
a1 30 33.4 36.4 35.3 40.2 45.5

Ordering Code (example):


Headed guide bush with ball cage retainer =2081.67.
Guide diameter d1 38 mm = 038.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2081.67. 038. 005. 10

09.2017 subject to alterations


Headed guide bush with ball cage retainer
2081.68.

d5
d 3 H5
js4
*d 2

d1

l2
2,5
8,5

6 6

l1
d4
l3

l
6 4
advance
Cage

d8

X
Material:
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:
Ball cage position - please specify the required cage advance with order.
„X” FIBRO Ball Cage Retainers ensure optimum starting position of ball ​
cages on inverted die sets - even if pillars retract from guide bushes. The ​
application determines the cage advance. Note that cage travel is half ​
the stroke length.
In this context it is of importance to note the minimum constructional ​
length.
d7 d The cage advance should be chosen so that during normal operation of ​
6
the tool, optimum position is achieved.
The attachment is with 3 Screw clamp, from ∅ d1 = 38 with 4 Screw ​
a1

clamp , which are included in delivery (Order No: 207.45 - Screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
*Preloading see pairing classification at the beginning of chapter D
a Matching guide combinations, see selection matrix at the ​begin-
13 ning of chapter D.
Tolerance range:
yellow = .10; green = .20; red = .30

2081.68. Headed guide bush with ball cage retainer


d1 19 20 24 25 30 32 38 40 48 50 60 63
d2 25 26 30 31 38 40 46 48 56 58 68 71
d3 32 40 48 58 70 85
d4 32 40 48 58 70 85
d5 40 48 56 66 80 95
d6 52 60 67 77 91 106
d7 64.7 72.7 79.7 89.7 103.7 118.7
d8 38.9 46 53 63 77 92
l1 59 79 93 108 127 150
l2 23 23 30 37 47 60
l3 36 56 63 71 80 90
l 72 96 120 140 140 160
a 20.7 22.65 24.4 35.3 40.2 45.5
a1 30 33.4 36.4 35.3 40.2 45.5

Ordering Code (example):


Headed guide bush with ball cage retainer =2081.68.
Guide diameter d1 38 mm = 038.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2081.68. 038. 005. 10

subject to alterations 09.2017


Flanged guide bush with ball cage retainer
2091.67.

d 3 H5
js4
*d 2
d1

l2
d6

l1
l
l3

6 4
t1
d7

Cage advance
Material: X
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note: „X”
Ball cage position - please specify the required cage advance with order.
k
FIBRO Ball Cage Retainers ensure optimum starting position of ball ​
cages on inverted die sets - even if pillars retract from guide bushes. The ​
application determines the cage advance. Note that cage travel is half ​
the stroke length.
In this context it is of importance to note the minimum constructional ​
length. d
5
d4

The cage advance should be chosen so that during normal operation of ​


the tool, optimum position is achieved.
*Preloading see pairing classification at the beginning of chapter D
Matching guide combinations, see selection matrix at the ​begin-
ning of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.67. Flanged guide bush with ball cage retainer


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 25 26 30 31 38 40 46 48 56 58 68 71 92
d3 32 40 48 58 70 85 105
d4 50 63 72 85 104 120 148
d5 40 50 58 70 86 100 125
d6 4.5 5.5 5.5 6.6 9 9 11
d7 8 10 10 11 15 15 18
t1 4.6 5.7 5.7 6.8 9 9 11
k 18 23 28 33 38 46 56
l1 52 62 72 77 102 102 125
l2 37 37 47 47 60 60 75
l3 15 25 25 30 42 42 50
l 72 72 80 95 105 120 140

Ordering Code (example):


Flanged guide bush with ball cage retainer =2091.67.
Guide diameter d1 38 mm = 038.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2091.67. 038. 005. 10

09.2017 subject to alterations


Flanged guide bush with ball cage retainer
2091.68.

d 3 H5
js4
*d 2
d1

l2

d6
l1
l
l3

6 4
t1

d7
Cage advance

X Material:
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
„X” Note:
Ball cage position - please specify the required cage advance with order.
k
FIBRO Ball Cage Retainers ensure optimum starting position of ball ​
cages on inverted die sets - even if pillars retract from guide bushes. The ​
application determines the cage advance. Note that cage travel is half ​
the stroke length.
In this context it is of importance to note the minimum constructional ​
d length.
5
d4

The cage advance should be chosen so that during normal operation of ​


the tool, optimum position is achieved.
*Preloading see pairing classification at the beginning of chapter D
Matching guide combinations, see selection matrix at the ​begin-
ning of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.68. Flanged guide bush with ball cage retainer


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 25 26 30 31 38 40 46 48 56 58 68 71 92
d3 32 40 48 58 70 85 105
d4 50 63 72 85 104 120 148
d5 40 50 58 70 86 100 125
d6 4.5 5.5 5.5 6.6 9 9 11
d7 8 10 10 11 15 15 18
t1 4.6 5.7 5.7 6.8 9 9 11
k 18 23 28 33 38 46 56
l1 52 62 72 77 102 102 125
l2 37 37 47 47 60 60 75
l3 15 25 25 30 42 42 50
l 72 72 80 95 105 120 140

Ordering Code (example):


Flanged guide bush with ball cage retainer =2091.68.
Guide diameter d1 38 mm = 038.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2091.68. 038. 005. 10

subject to alterations 09.2017


Roller cage with circlip groove, Brass
2061.82.

n
l1
d1
Roller:
hardened steel
Cage

Guide bush

Guide pillar
k

Description: Material:
Roller cages make linear contact with the guide bush and the guide ​ Roller Cage: Brass
pillar. This results in a load carrying capacity for each individual roller ​ Rollers: Steel hardened, 100 Cr6, DIN 5402
which is many times that of a ball of the same diameter. Roller bearings ​
feature a FIBRO specific seal, similar to the ball bearings. The profile ​
Note:
 Preloading see at the beginning of Chapter D
rollers are arranged in a spiral layout axially, so that every roller has its ​
For roller cages use only pairing class guide pillar red = .30 and guide ​
own path. The cages are grooved to accept a DIN 471 (206.72.) circlip.
sleeve yellow = .10.

2061.82. Roller cage with circlip groove, Brass


d1 19 20 24  25 30  32 38  40 48  50 63
k 3 3 3 4 4 4 4
n 1.6 1.6 1.6 2.1 2.1 2.1 2.1
l1 Total number of rollers
45 32 32 40 48
55 40 40 50 60 70
65 48 48 60 72 84 108
75 56 56 70 84 98 126 154
85 64 64 80 96 112 144 176
95 72 72 90 108 126 162 198
105 80 80 100 120 140 180 220
115 110 132 154 198 242
125 120 144 168 216 264
135 156 182 234 286
145 168 196 252 308
155 180 210 270 330
165 192 224 288 352
175 238 306 374
185 252 324 396
205 280 360 440

Ordering Code (example):


Roller cage with circlip groove, Brass =2061.82.
Guide diameter d1 38 mm = 038.
Length l1 115 mm= 115
Order No =2061.82. 038. 115

09.2017 subject to alterations


Circlip DIN 471
206.72. Mounting example

da
d1
d2

s
n
Installation
space required
s

206.72. Circlip DIN 471 Description:


For securing the ball and roller cages
d1 da x s d2 d1 da x s d2
10 13 x 1 20.2 30 37 x 1.5 49 Execution:
11 14 x 1 21.4 32 38 x 1.75 51.4 to DIN 471
12 15 x 1 22.6 38 45 x 1.75 59.1
15 20 x 1.2 28.4 40 47 x 1.75 60.8
16 21 x 1.2 29.6 48 55 x 2 70.2
18 23 x 1.2 32.2 50 57 x 2 72.6
19 24 x 1.2 33.2 60 67 x 2.5 83.1
20 25 x 1.2 34.2 63 70 x 2.5 87
24 29 x 1.5 39.1 80 90 x 3 108.5
25 30 x 1.5 40.5

Ordering Code (example):


Circlip DIN 471 =206.72.
Guide diameter d1 10 mm = 010
Order No =206.72. 010

subject to alterations D113


Roller cage with assembly aid, Brass
2061.84.

l1
d1
Roller Cage
hardened steel
Cage

Guide bush

Guide Pillar
k

Description: Note:
Roller cages make linear contact with the guide bush and the guide ​ No assistant is needed for their assembly. These cages are equipped ​
pillar. This results in a load carrying capacity for each individual roller ​ with a suitably positioned brake ring insert. That ensures equal cage ​
which is many times that of a ball of the same diameter. Roller bearings ​ spacing especially on die sets with multiple pillars.
feature a FIBRO specific seal, similar to the ball bearings. The profile ​ Preloading see at the beginning of Chapter D.
rollers are arranged in a spiral layout axially, so that every roller has its ​ For roller cages use only pairing class guide pillar red = .30 and
own path. guide ​sleeve yellow = .10.
Material:
Roller Cage: Brass
Rollers: Steel hardened, 100 Cr6, DIN 5402

2061.84. Roller cage with assembly aid, Brass


d1 19 20 24 25 30 32 38 40 48 50 63
k 3 3 3 4 4 4 4
l1 Total number of rollers
45 32 32 40 48
55 40 40 50 60 70
65 48 48 60 72 84 108
75 56 56 70 84 98 126 154
85 64 64 80 96 112 144 176
95 72 72 90 108 126 162 198
105 80 80 100 120 140 180 220
115 110 132 154 198 242
125 120 144 168 216 264
135 156 182 234 286
145 168 196 252 308
155 180 210 270 330
165 192 224 288 352
175 238 306 374
185 252 324 396
205 280 360 440

Ordering Code (example):


Roller cage with assembly aid, Brass =2061.84.
Guide diameter d1 19 mm = 019.
Length l1 45 mm = 045
Order No =2061.84. 019. 045

D114 subject to alterations


Headed guide bush, bronze coated, ISO 9448-6
2081.81. Mounting example

d5
d 3 H5
js4
d1

l2
6 6

l1
l3

45°

M8x1
X
d4
d8
Material:
1.0503
∅ d3 and d8 induction hardened to 500+100 HV 10.
Execution:
Bronze coated internal bore.
Diameter d3 and collar face precision ground.
„X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
d7 d incl. socket cap screw DIN 6912, Head ∅ 13).
6
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
a1

chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
a

2081.81. Headed guide bush, bronze coated, ISO 9448-6


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
Tolerance +0.003/+0.012 +0.003/+0.012 +0.004/+0.015 +0.004/+0.015 +0.004/+0.015 +0.005/+0.018 +0.005/+0.018
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141
d8 39 46 53 63 77 92 115
a 20.9 22.7 24.4 35.3 40.2 45.5 54.5
a1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l1 59 79 93 108 127 150 150
l2 23 23 30 37 47 60 60
l3 36 56 63 71 80 90 90

Ordering Code (example):


Headed guide bush, bronze coated, ISO 9448-6 =2081.81.
Guide diameter d1 19 mm = 019
Order No =2081.81. 019

subject to alterations D115


Headed guide bush, bronze coated, ISO 9448-6
Mounting example 2081.84.

d5
d 3 H5
js4
d1

l2
6 6

l1
l3
45°

M8x1
X
d4
d8

Material:
1.0503
∅ d3 and d8 induction hardened to 500+100 HV 10.
Execution:
Bronze coated internal bore.
Diameter d3 and collar face precision ground.
„X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13). d7 d
6
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​

a1
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
a

2081.84. Headed guide bush, bronze coated, ISO 9448-6


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
Tolerance +0.003/+0.012 +0.003/+0.012 +0.004/+0.015 +0.004/+0.015 +0.004/+0.015 +0.005/+0.018 +0.005/+0.018
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 65.7 72.7 79.7 89.7 103.7 118.7 141
d8 39 46 53 63 77 92 115
a 20.9 22.7 24.4 35.3 40.2 45.5 54.5
a1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l1 43 59 75 82 97 116 120
l2 23 23 30 37 47 60 60
l3 20 36 45 45 50 56 60

Ordering Code (example):


Headed guide bush, bronze coated, ISO 9448-6 =2081.84.
Guide diameter d1 19 mm = 019
Order No =2081.84. 019

D116 subject to alterations


Headed guide bush, bronze coated, ISO 9448-6
2081.85. Mounting example

d 3 H5
js4
d1

l2
l1
6
l3

M8x1
X
d4
d5

Material:
1.0503
∅ d3 and d8 induction hardened to 500+100 HV 10.
Execution:
Bronze coated internal bore.
Diameter d3 and collar face precision ground.
„X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
d7 d incl. socket cap screw DIN 6912, Head ∅ 13).
6
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
a1

chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
a

2081.85. Headed guide bush, bronze coated, ISO 9448-6


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
Tolerance +0.003/+0.012 +0.003/+0.012 +0.004/+0.015 +0.004/+0.015 +0.004/+0.015 +0.005/+0.018 +0.005/+0.018
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 65.7 72.7 79.7 89.7 103.7 118.7 141
a 20.9 22.7 24.4 35.3 40.2 45.5 54.4
a1 30.3 33.4 36.4 35.3 40.2 45.5 54.4
l1 35 35 42 52 65 80 80
l2 23 23 30 37 47 60 60
l3 12 12 12 15 18 20 20

Ordering Code (example):


Headed guide bush, bronze coated, ISO 9448-6 =2081.85.
Guide diameter d1 19 mm = 019
Order No =2081.85. 019

subject to alterations D117


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-6

Mounting example 2081.31.

d5
d 3 H5
js4
d 1*

l2
6 6
d4

l1
l3
d8

Material: X
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
„X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
13

d7 d6
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

a1
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10
a
green = .20
red = .30

2081.31. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO ​9448-6
d1 19 20 24 25 30 32 38 40 48 50 60 63
d3 32 40 48 58 70 85
d4 32 40 48 58 70 85
d5 40 48 56 66 80 95
d6 52 60 67 77 91 106
d7 64.7 72.7 79.7 89.7 103.7 118.7
d8 39 46 53 63 77 92
a 20.7 22.65 24.4 35.3 40.2 45.5
a1 30 33.4 36.4 35.3 40.2 45.5
l1 59 79 93 108 127 150
l2 23 23 30 37 47 60
l3 36 56 63 71 80 90

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-6 =2081.31.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.31. 019. 10

D118 subject to alterations


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-6
2081.32. Mounting example

d5
d 3 H5
js4
d 1*

l2
6 6

d4
l1
l3

d8

X
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
„X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
13

d7 d6
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
a1

Assembly guide lines / Dimensional requirements and tolerances at the ​


end of chapter D.
Tolerance range:
yellow = .10
a
green = .20
red = .30

2081.32. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO ​9448-6
d1 24 25 30 32 38 40 48 50
d3 40 48 58 70
d4 40 48 58 70
d5 48 56 66 80
d6 60 67 77 91
d7 72.7 79.7 89.7 103.7
d8 46 53 63 77
a 22.65 24.4 35.3 40.2
a1 33.4 36.4 35.3 40.2
l1 80 93 110 131
l2 30 37 47 60
l3 50 56 63 71

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-6 =2081.32.
Guide diameter d1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.32. 024. 10

subject to alterations D119


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-6

Mounting example 2081.33.

d5
d 3 H5
js4
d 1*

l2
l1
6 6
d4

l3
d8

X
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground. „X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
13

*Bearing clearance see pairing classification at the beginning of chapter D


​ . d7 d6
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

a1
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10 a
green = .20
red = .30

2081.33. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO ​9448-6
d1 24 25 30 32 38 40 48 50
d3 40 48 58 70
d4 40 48 58 70
d5 48 56 66 80
d6 60 67 77 91
d7 72.7 79.7 89.7 103.7
d8 46 53 63 77
a 22.65 24.4 35.3 40.2
a1 33.4 36.4 35.3 40.2
l1 55 69 79 96
l2 30 37 47 60
l3 25 32 32 36

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-6 =2081.33.
Guide diameter d1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.33. 024. 10

D120 subject to alterations


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-6
2081.34. Mounting example

d5
d 3 H5
js4
d 1*

l2
6 6

l1

d4
l3

d8

X
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
„X” Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
13

d7 d6 *Bearing clearance see pairing classification at the beginning of chapter D


​ .
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
a1

Assembly guide lines / Dimensional requirements and tolerances at the ​


end of chapter D.
Tolerance range:
a yellow = .10
green = .20
red = .30

2081.34. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO ​9448-6
d1 19 20 24 25 30 32 38 40 48 50 60 63
d3 32 40 48 58 70 85
d4 32 40 48 58 70 85
d5 40 48 56 66 80 95
d6 52 60 67 77 91 106
d7 64.7 72.7 79.7 89.7 103.7 118.7
d8 39 46 53 63 77 92
a 20.7 22.65 24.4 35.3 40.2 45.5
a1 30 33.4 36.4 35.3 40.2 45.5
l1 43 59 75 82 97 116
l2 23 23 30 37 47 60
l3 20 36 45 45 50 56

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-6 =2081.34.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.34. 019. 10

subject to alterations D121


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-6

Mounting example 2081.35.

d5
d 3 H5
js4
d 1*

l2
l1
6
l3
d4

Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution: „X”
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
13

incl. socket cap screw DIN 6912, Head ∅ 13). d7 d6


Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .

a1
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D. a
Tolerance range:
yellow = .10
green = .20
red = .30

2081.35. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO ​9448-6
d1 19 20 24 25 30 32 38 40 48 50 60 63
d3 32 40 48 58 70 85
d4 32 40 48 58 70 85
d5 40 48 56 66 80 95
d6 52 60 67 77 91 106
d7 64.7 72.7 79.7 89.7 103.7 118.7
a 20.7 22.65 24.4 35.3 40.2 45.5
a1 30 33.4 36.4 35.3 40.2 45.5
l1 35 35 42 52 65 80
l2 23 23 30 37 47 60
l3 12 12 12 15 18 20

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-6 =2081.35.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.35. 019. 10

D122 subject to alterations


Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
2081.91. Mounting example

d5
d 3 H6
j6
d 1H5

l2
6 6

l1
l3

45°

M8x1
X
d4
d8
Material:
Steel, d3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
„X” Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
d7 d Matching guide combinations, see selection matrix at the beginning of ​
6
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
a1

end of chapter D.

2081.91. Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141
d8 39 46 53 63 77 92 115
a 20.7 22.7 24.4 35.3 40.2 45.5 54.5
a1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l1 59 79 93 108 127 150 150
l2 23 23 30 37 47 60 60
l3 36 56 63 71 80 90 90

Ordering Code (example):


Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6 =2081.91.
Guide diameter d1 19 mm = 019
Order No =2081.91. 019

subject to alterations D123


Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
Mounting example 2081.94.

d5
d 3 H6
j6
d 1H5

l2
6 6

l1
l3
45°

M8x1
X
d4
d8

Material:
Steel, d3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Note: „X”
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Matching guide combinations, see selection matrix at the beginning of ​ d7 d
6
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​

a1
end of chapter D.

2081.94. Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141
d8 39 46 53 63 77 92 115
a 20.7 22.7 24.4 35.3 40.2 45.5 54.5
a1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l1 43 59 75 82 97 116 120
l2 23 23 30 37 47 60 60
l3 20 36 45 45 50 56 60

Ordering Code (example):


Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6 =2081.94.
Guide diameter d1 19 mm = 019
Order No =2081.94. 019

D124 subject to alterations


Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
2081.95. Mounting example

d 3 H6
j6
d 1H5

l2
l1
6
l3

M8x1
X
d4
d5

Material:
Steel, d3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
„X” Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
d7 d Matching guide combinations, see selection matrix at the beginning of ​
6
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
a1

end of chapter D.

2081.95. Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141
a 20.7 22.65 24.4 35.3 40.2 45.5 54.4
a1 30 33.4 36.4 35.3 40.2 45.5 54.4
l1 35 35 42 52 65 80 80
l2 23 23 30 37 47 60 60
l3 12 12 12 15 18 20 20

Ordering Code (example):


Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6 = 2081.95.
Guide diameter d1 19 mm = 019
Order No = 2081.95. 019

subject to alterations D125


Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6

Mounting example 2081.71.

d5
d 3 H6
j6
d 1H6

l2
6 6

l1
l3
45°

d4
d8

Material: X
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note: „X”
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D. d7 d
6
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

a1
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2081.71. Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-6
d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141
d8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a1 30 33.4 36.4 35.3 40.2 45.5 54.5
l1 59 79 93 108 127 150 150
l2 23 23 30 37 47 60 60
l3 36 56 63 71 80 90 90

Ordering Code (example):


Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ​
ISO 9448-6 =2081.71.
Guide diameter d1 19 mm = 019
Order No =2081.71. 019

D126 subject to alterations


Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6
2081.74. Mounting example

d5
d 3 H6
j6
d 1H6

l2
6 6

l1
l3

45°

d4
d8

X
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
„X” Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
d7 d Notes on sliding type guides at the beginning of chapter D.
6
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
a1

Assembly guide lines / Dimensional requirements and tolerances at the ​


end of chapter D.

2081.74. Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-6
d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141
d8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a1 30 33.4 36.4 35.3 40.2 45.5 54.5
l1 43 59 75 82 97 116 120
l2 23 23 30 37 47 60 60
l3 20 36 45 45 50 56 60

Ordering Code (example):


Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ​
ISO 9448-6 =2081.74.
Guide diameter d1 19 mm = 019
Order No =2081.74. 019

subject to alterations D127


Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6

Mounting example 2081.75.

d 3 H6
j6
d 1H6

l2
l1
6
l3
d4
d5

Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note: „X”
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D. d7 d
6
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.

a1
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2081.75. Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-6
d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141
a 20.7 22.65 24.4 35.3 40.2 45.5 54.4
a1 30 33.4 36.4 35.3 40.2 45.5 54.4
l1 35 35 42 52 65 80 80
l2 23 23 30 37 47 60 60
l3 12 12 12 15 18 20 20

Ordering Code (example):


Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ​
ISO 9448-6 = 2081.75.
Guide diameter d1 19 mm = 19
Order No = 2081.75. 19

D128 subject to alterations


Headed guide bush for ball bearing, ISO 9448-7
2081.44. Mounting example
d 3 H5
js4
*d 2
d1

l2
d5 6 6

d4
l1
l

l3

d8
Material:
Tool steel, hardened 62 ± 2 HRC
X
Execution:
Bearing surfaces honed,
„X” outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
d
d7 6 *Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
a1

chapter D.
Ball guide capacity calculations at the end of chapter D.
13 Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
a
Tolerance range:
yellow = .10
green = .20
red = .30

2081.44. Headed guide bush for ball bearing, ISO 9448-7


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 25 26 30 31 38 40 46 48 56 58 68 71 92
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141.7
d8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a1 30 33.4 36.4 35.3 40.2 45.5 54.5
l1 59 79 93 108 127 150 150
l2 23 23 30 37 47 60 60
l3 36 56 63 71 80 90 90
l* 71 95 120 120 140 160 160
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Headed guide bush for ball bearing, ISO 9448-7 =2081.44.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.44. 019. 10

subject to alterations D129


Headed guide bush for ball bearing, ISO 9448-7
Mounting example 2081.45.
d 3 H5
js4
*d 2
d1

l2
d5

6 6
d4

l1
l

l3
d8
Material:
Tool steel, hardened 62 ± 2 HRC
X
Execution:
Bearing surfaces honed,
outside diameter precision ground. „X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
d
*Preloading see pairing classification at the beginning of chapter D. d7 6

Matching guide combinations, see selection matrix at the beginning of ​

a1
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​ 13
end of chapter D.
a
Tolerance range:
yellow = .10
green = .20
red = .30

2081.45. Headed guide bush for ball bearing, ISO 9448-7


d1 24 25 30 32 38 40 48 50
d2 30 31 38 40 46 48 56 58
d3 40 48 58 70
d4 40 48 58 70
d5 48 56 66 80
d6 60 67 77 91
d7 72.7 79.7 89.7 103.7
d8 46 53 63 77
a 22.65 24.4 35.3 40.2
a1 33.4 36.4 35.3 40.2
l1 80 93 110 131
l2 30 37 47 60
l3 50 56 63 71
l* 95 120 140 160
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Headed guide bush for ball bearing, ISO 9448-7 =2081.45.
Guide diameter d1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.45. 024. 10

D130 subject to alterations


Headed guide bush for ball bearing, ISO 9448-7
2081.46. Mounting example

d 3 H5
js4
*d 2
d1

l2
d5
6 6

l1

d4
l

l3

d8

Material:
X Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
„X” outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
d
d7 6 *Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
a1

chapter D.
Ball guide capacity calculations at the end of chapter D.
13 Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
a
Tolerance range:
yellow = .10
green = .20
red = .30

2081.46. Headed guide bush for ball bearing, ISO 9448-7


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 25 26 30 31 38 40 46 48 56 58 68 71 92
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141.7
d8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a1 30 33.4 36.4 35.3 40.2 45.5 54.5
l1 43 59 75 82 97 116 120
l2 23 23 30 37 47 60 60
l3 20 36 45 45 50 56 60
l* 56 71 95 105 120 140 140
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Headed guide bush for ball bearing, ISO 9448-7 =2081.46.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.46. 019. 10

subject to alterations D131


Headed guide bush for ball bearing, ISO 9448-7
Mounting example 2081.47.

d 3 H5
js4
*d 2
d1

l2
d5

l1
l

6
l3
d4

Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground. „X”
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
d
*Preloading see pairing classification at the beginning of chapter D. d7 6

Matching guide combinations, see selection matrix at the beginning of ​

a1
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​ 13
end of chapter D.
a
Tolerance range:
yellow = .10
green = .20
red = .30

2081.47. Headed guide bush for ball bearing, ISO 9448-7


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 25 26 30 31 38 40 46 48 56 58 68 71 92
d3 32 40 48 58 70 85 105
d4 32 40 48 58 70 85 105
d5 40 48 56 66 80 95 118
d6 52 60 67 77 91 106 129
d7 64.7 72.7 79.7 89.7 103.7 118.7 141.7
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a1 30 33.4 36.4 35.3 40.2 45.5 54.5
l1 35 35 42 52 65 80 80
l2 23 23 30 37 47 60 60
l3 12 12 12 15 18 20 20
l* 45 45 56 63 80 95 120
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Headed guide bush for ball bearing, ISO 9448-7 =2081.47.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.47. 019. 10

D132 subject to alterations


Headed guide bush for ball bearing, ISO 9448-7
2081.49. Mounting example

d 3 H5
js4
*d 2
d1

l2

d5
l1
l

6 6

d4
l3

d8

X
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
„X” outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
d
d7 6 *Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
a1

chapter D.
Ball guide capacity calculations at the end of chapter D.
13 Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
a
Tolerance range:
yellow = .10
green = .20
red = .30

2081.49. Headed guide bush for ball bearing, ISO 9448-7


d1 24 25 30 32 38 40 48 50
d2 30 31 38 40 46 48 56 58
d3 40 48 58 70
d4 40 48 58 70
d5 48 56 66 80
d6 60 67 77 91
d7 72.7 79.7 89.7 103.7
d8 46 53 63 77
a 22.65 24.4 35.3 40.2
a1 33.4 36.4 35.3 40.2
l1 55 69 79 96
l2 30 37 47 60
l3 25 32 32 36
l* 71 80 95 120
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Headed guide bush for ball bearing, ISO 9448-7 =2081.49.
Guide diameter d1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.49. 024. 10

subject to alterations D133


Flanged guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-4

Mounting example 2091.31.

d 3 H5
js4
d 1*

l2
d6

l1
l3
t
d7
X

Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution: k
Bearing surfaces and outside diameter precision ground.
Note: „X”
The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
d
*Bearing clearance see pairing classification at the beginning of chapter D
​ . 5
Matching guide combinations, see selection matrix at the beginning of ​
4

chapter D.
d

Assembly guide lines / Dimensional requirements and tolerances at the ​


end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.31. Flanged guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-4
d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 50 63 72 85 104 120 148
d5 40 50 58 70 86 100 125
d6 4.5 5.5 5.5 6.6 9 9 11
d7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l1 52 62 72 77 102 102 125
l2 37 37 47 47 60 60 75
l3 15 25 25 30 42 42 50
t 4.6 5.7 5.7 6.8 9 9 11

Ordering Code (example):


Flanged guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-4 =2091.31.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2091.31. 019. 10

D134 subject to alterations


Flanged guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-4
2091.32. Mounting example

d 3 H5
js4
d 1*

l2

d6
l1
l3
t

d7
X

Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
k Execution:
Bearing surfaces and outside diameter precision ground.

„X” Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
d
5 Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
4

Matching guide combinations, see selection matrix at the beginning of ​


d

chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.32. Flanged guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-4
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d3 28 32 40 48 58 70 85
d4 45 50 63 72 85 104 120
d5 35 40 50 58 70 86 100
d6 4.5 4.5 5.5 5.5 6.6 9 9
d7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l1 36 45 55 62 67 89 89
l2 30 30 30 37 37 47 47
l3 6 15 25 25 30 42 42
t 3.4 4.6 5.7 5.7 6.8 9 9

Ordering Code (example):


Flanged guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-4 =2091.32.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2091.32. 015.10

subject to alterations D135


Flanged guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ISO 9448-4

Mounting example 2091.34.

d 3 H5
js4
d 1*

d6

l2
l1
l3
t
d7
X

Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution: k
Bearing surfaces and outside diameter precision ground.
Note: „X”
The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
d
Notes on sliding type guides at the beginning of chapter D. 5
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
4

Matching guide combinations, see selection matrix at the beginning of ​


d

chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.34. Flanged guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-4
d1 15 16 19 20 24 25 30 32 38 40 48 50
d3 28 32 40 48 58 70
d4 45 50 63 72 85 104
d5 35 40 50 58 70 86
d6 4.5 4.5 5.5 5.5 6.6 9
d7 8 8 10 10 11 15
k 15 18 23 28 33 38
l1 29 38 38 45 55 62
l2 23 23 23 30 30 37
l3 6 15 15 15 25 25
t 3.4 4.6 5.7 5.7 6.8 9

Ordering Code (example):


Flanged guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ISO 9448-4 =2091.34.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2091.34. 015.10

D136 subject to alterations


Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
2091.91. Mounting example

d 3 H6
j6

d 1 H5

l2

l1
t

X d6

d7
d4 Material:
Steel, d3 induction hardened
Execution:
„X“ Bronze coated internal bore.
30° Outside diameter fine-ground.

Grease nipple Note:


with thread The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
DIN 3405 -A M8x1 The screws are not contained in the scope of delivery.

12

Notes on sliding type guides at the beginning of chapter D.


3x

Matching guide combinations, see selection matrix at the beginning of ​


chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
d5 end of chapter D.
k

2091.91. Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 50 63 72 85 104 120 146
d5 40 50 58 70 86 100 125
d6 4.5 5.5 5.5 6.6 9 9 11
d7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l1 52 62 72 77 102 102 125
l2 36 37 47 47 60 60 75
t 4.6 5.7 5.7 6.8 9 9 11

Ordering Code (example):


Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4 =2091.91.
Guide diameter d1 19 mm = 019
Order No =2091.91. 019

subject to alterations D137


Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
Mounting example 2091.92.
Groove and
lubrication hole
by d1 = 15/16 mm
d 3 H6
j6

ø26*
d 1 H5

ø4
5

l2
l 2 /2

l1
t
X d6

d7
Material: d4
Steel, d3 induction hardened
Execution:
Bronze coated internal bore. „X“
Outside diameter fine-ground. 30°
Note: Grease nipple
The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​ DIN 3405 -A M8x1
DIN 6912, from ø 19: with screws to DIN EN ISO 4762. with thread

from d1 = 19 mm
12

The screws are not contained in the scope of delivery.


3x

Notes on sliding type guides at the beginning of chapter D.


Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​ d5
end of chapter D.

2091.92. Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d3 28 32 40 48 58 70 85
d4 45 50 63 72 85 104 120
d5 35 40 50 58 70 86 100
d6 4.5 4.5 5.5 5.5 6.6 9 9
d7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l1 36 45 55 62 67 89 89
l2 30 30 30 37 37 47 47
t 3.4 4.6 5.7 5.7 6.8 9 9

Ordering Code (example):


Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4 =2091.92.
Guide diameter d1 15 mm = 015
Order No =2091.92. 015

D138 subject to alterations


Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
2091.94. Mounting example
Groove and
lubrication hole
by d1 = 15/16 mm
d 3 H6
j6

ø26*
d 1 H5
ø4
5

l2
l 2 /2

l1
t

X d6

d7
d4 Material:
Steel, d3 induction hardened
Execution:
„X“ Bronze coated internal bore.
30° Outside diameter fine-ground.

Grease nipple Note:


DIN 3405 -A M8x1 The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​
with thread DIN 6912, from ø 19: with screws to DIN EN ISO 4762.

12

from d1 = 19 mm The screws are not contained in the scope of delivery.


3x

Notes on sliding type guides at the beginning of chapter D.


Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
d5 Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
k

2091.94. Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4


d1 15 16 19 20 24 25 30 32 38 40 48 50
d3 28 32 40 48 58 70
d4 45 50 63 72 85 104
d5 35 40 50 58 70 86
d6 4.5 4.5 5.5 5.5 6.6 9
d7 8 8 10 10 11 15
k 15 18 23 28 33 38
l1 29 38 38 45 55 62
l2 23 23 23 30 30 37
t 3.4 4.6 5.7 5.7 6.8 9

Ordering Code (example):


Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4 =2091.94.
Guide diameter d1 15 mm = 015
Order No =2091.94. 015

subject to alterations D139


Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4

Mounting example 2091.71.

d 3 H6
j6

d 1H6

l2
d6

l1
l3
t
d7
X

Material:
Bronze with solid lubricant, oilless lubricating
Execution: k
Contact surface with solid lubricant rings.
Outside diameter precision ground.
„X”
Note:
The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
d
Notes on sliding type guides at the beginning of chapter D. 5
Matching guide combinations, see selection matrix at the beginning of ​
4

chapter D.
d

Assembly guide lines / Dimensional requirements and tolerances at the ​


end of chapter D.

2091.71. Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-4
d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d3 32 40 48 58 70 85 105
d4 50 63 72 85 104 120 148
d5 40 50 58 70 86 100 125
d6 4.5 5.5 5.5 6.6 9 9 11
d7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l1 52 62 72 77 102 102 125
l2 37 37 47 47 60 60 75
l3 15 25 25 30 42 42 50
t 4.6 5.7 5.7 6.8 9 9 11

Ordering Code (example):


Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ​
ISO 9448-4 =2091.71.
Guide diameter d1 19 mm = 019
Order No =2091.71. 019

D140 subject to alterations


Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4
2091.72. Mounting example

d 3 H6
j6

d 1H6

l2

d6
l1
l3
t

d7
X

Material:
Bronze with solid lubricant, oilless lubricating
k Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
„X”
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
d
5 The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
4

Matching guide combinations, see selection matrix at the beginning of ​


d

chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2091.72. Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-4
d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d3 28 32 40 48 58 70 85
d4 45 50 63 72 85 104 120
d5 35 40 50 58 70 86 100
d6 4.5 4.5 5.5 5.5 6.6 9 9
d7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l1 36 45 55 62 67 89 89
l2 30 30 30 37 37 47 47
l3 6 15 25 25 30 42 42
t 3.4 4.6 5.7 5.7 6.8 9 9

Ordering Code (example):


Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ​
ISO 9448-4 =2091.72.
Guide diameter d1 15 mm = 015
Order No =2091.72. 015

subject to alterations D141


Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4

Mounting example 2091.74.

d 3 H6
j6

d 1H6

d6

l2
l1
l3
t
d7
X

Material:
Bronze with solid lubricant, oilless lubricating
Execution: k
Contact surface with solid lubricant rings.
Outside diameter precision ground.
„X”
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
d
The screws are not contained in the scope of delivery. 5
Notes on sliding type guides at the beginning of chapter D.
4

Matching guide combinations, see selection matrix at the beginning of ​


d

chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2091.74. Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-4
d1 15 16 19 20 24 25 30 32 38 40 48 50
d3 28 32 40 48 58 70
d4 45 50 63 72 85 104
d5 35 40 50 58 70 86
d6 4.5 4.5 5.5 5.5 6.6 9
d7 8 8 10 10 11 15
k 15 18 23 28 33 38
l1 29 38 38 45 55 62
l2 23 23 23 30 30 37
l3 6 15 15 15 25 25
t 3.4 4.6 5.7 5.7 6.8 9

Ordering Code (example):


Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ​
ISO 9448-4 =2091.74.
Guide diameter d1 15 mm = 015
Order No =2091.74. 015

D142 subject to alterations


Flanged guide bush for ball bearing, ISO 9448-5
2091.44. Mounting example

d 3 H5
js4
*d 2
d1 206.71.
2060.61.
l2

d6
l1
l

l3
t

d7

X
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
k Bearing surfaces honed,
outside diameter precision ground.
Note:
„X” The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
d5 The screws are not contained in the scope of delivery.
Notes on ball bearing type guides at the beginning of chapter D.
d4 *Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.44. Flanged guide bush for ball bearing, ISO 9448-5


d1 19 20 24 25 30 32 38 40 48 50 60 63 80
d2 25 26 30 31 38 40 46 48 56 58 68 71 92
d3 32 40 48 58 70 85 105
d4 50 63 72 85 104 120 148
d5 40 50 58 70 86 100 125
d6 4.5 5.5 5.5 6.6 9 9 11
d7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l1 52 62 72 77 102 102 125
l2 37 37 47 47 60 60 75
l3 15 25 25 30 42 42 50
t 3.4 5.7 5.7 6.8 9 9 11
l* 71 71 80 95 120 120 140
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Flanged guide bush for ball bearing, ISO 9448-5 =2091.44.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =2091.44. 019. 10

subject to alterations D143


Flanged guide bush for ball bearing, ISO 9448-5
Mounting example 2091.45.

d 3 H5
js4
*d 2
d1 206.71.
2060.61.

l2
d6

l1
l

l3
t
d7

X
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed, k
outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​ „X”
DIN 6912, from ø 19: with screws to DIN EN ISO 4762. d5
The screws are not contained in the scope of delivery.
Notes on ball bearing type guides at the beginning of chapter D. d4
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.45. Flanged guide bush for ball bearing, ISO 9448-5


d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d3 28 32 40 48 58 70 85
d4 45 50 63 72 85 104 120
d5 35 40 50 58 70 86 100
d6 4.5 4.5 5.5 5.5 6.6 9 9
d7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l1 36 45 55 62 67 89 89
l2 30 30 30 37 37 47 47
l3 6 15 25 25 30 42 42
t 3.4 4.6 5.7 5.7 6.8 9 9
l* 45 56 71 71 80 95 95
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Flanged guide bush for ball bearing, ISO 9448-5 =2091.45.
Guide diameter d1 15 mm = 015.
Classification TOL yellow = 10
Order No =2091.45. 015.10

D144 subject to alterations


Flanged guide bush for ball bearing, ISO 9448-5
2091.46. Mounting example

d 3 H5
js4
*d 2
d1 206.71.
2060.61.

d6
l2
l1
l

l3
t

d7

X
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
k Bearing surfaces honed,
outside diameter precision ground.
Note:
„X” The guide bush is fixed by means of 3 srews up to ø 16: with screws to ​
d DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
5 The screws are not contained in the scope of delivery.
d4 Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

2091.46. Flanged guide bush for ball bearing, ISO 9448-5


d1 12 15 16 19 20 24 25 30 32 38 40 48 50
d2 16 21 22 25 26 30 31 38 40 46 48 56 58
d3 26 28 32 40 48 58 70
d4 43 45 50 63 72 85 104
d5 33 35 40 50 58 70 86
d6 4.5 4.5 4.5 5.5 5.5 6.6 9
d7 8 8 8 10 10 11 15
k 13 15 18 23 28 33 38
l1 25 29 38 38 45 55 62
l2 16 23 23 23 30 30 37
l3 9 6 15 15 15 25 25
t 4.6 3.4 4.6 5.7 5.7 6.8 9
l* 40 45 45 45 56 63 80
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Flanged guide bush for ball bearing, ISO 9448-5 =2091.46.
Guide diameter d1 12 mm = 012.
Classification TOL yellow = 10
Order No =2091.46. 012. 10

subject to alterations D145


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ~AFNOR

Mounting example 210.31.

d5
d 3 H6
k5
d 3 H6f8
d 1*

l2
2,5
8,5

6 6

l1
d4

l3
d8

X
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
„X”
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
13

d7 d
Assembly guide lines / Dimensional requirements and tolerances at the ​ 6

end of chapter D.

a1
Tolerance range:
yellow = .10
green = .20
red = .30
a

210.31. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication, ~AFNOR
d1 19 20 25 32 40 50
d3 32 40 50 63 80
d4 32 40 50 63 80
d5 36 45 56 70 90
d6 49 57 67 81 101
d7 61.7 69.7 79.7 93.7 113.7
d8 35 43.5 53 67 87
a 19.9 21.9 24.4 36 43
a1 28.6 32.1 36.4 36 43
l1 66 70 83 98 120
l2 30 30 38 48 61
l3 36 40 45 50 59

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ~AFNOR =210.31.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =210.31. 019. 10

D146 subject to alterations


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ~AFNOR
210.34. Mounting example

d5
d 3 H6
k5
d 3 H6f8
d 1*
l2
2,5

l1
8,5

6 6

d4
l3

d8

Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
„X”
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
13

d7 d
6 Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
a1

Tolerance range:
yellow = .10
green = .20
red = .30
a

210.34. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication, ~AFNOR
d1 19 20 25 32 40 50
d3 32 40 50 63 80
d4 32 40 50 63 80
d5 36 45 56 70 90
d6 49 57 67 81 101
d7 61.7 69.7 79.7 93.7 113.7
d8 35 43.5 53 67 87
a 19.9 21.9 24.4 36 43
a1 28.6 32.1 36.4 36 43
l1 42 50 63 76 96
l2 30 38 48 61 78
l3 12 12 15 15 18

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ~AFNOR =210.34.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =210.34. 019. 10

subject to alterations D147


Headed guide bush, sintered ferrite carbonitrided with long-term ​lubrica-
tion, ~AFNOR

Mounting example 210.35.

d5
d 3 H6
k5
d 3 H6f8
d 1*

l2
l1
2,5
8,5

6
l3
X
d4

Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d1 = 38 with 4 screw ​
clamps, which are included in delivery (Order No: 207.45 - screw clamp ​
incl. socket cap screw DIN 6912, Head ∅ 13).
„X”
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D
​ .
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
13

d7 d
Assembly guide lines / Dimensional requirements and tolerances at the ​ 6

end of chapter D.

a1
Tolerance range:
yellow = .10
green = .20
red = .30
a

210.35. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication, ~AFNOR
d1 19 20 25 32 40 50
d3 32 40 50 63 80
d4 32 40 50 63 80
d5 36 45 56 70 90
d6 49 57 67 81 101
d7 61.7 69.7 79.7 93.7 113.7
a 19.9 21.9 24.4 36 43
a1 28.6 32.1 36.4 36 43
l1 28 32 37 44 44
l2 16 20 25 32 32
l3 12 12 12 12 12

Ordering Code (example):


Headed guide bush, sintered ferrite carbonitrided
with long-term ​lubrication, ~AFNOR =210.35.
Guide diameter d1 19 mm = 019.
Classification TOL yellow = 10
Order No =210.35. 019. 10

D148 subject to alterations


subject to alterations D149
Headed guide bush for ball bearing, ~AFNOR
210.44.

d5
d 3 H6
k5
*d 2
d1

l2
6 6

l1
l

l3
d4
d8

Material:
Tool steel, hardened 62 ± 2 HRC X

Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note: „X”
The attachment is with 3 screw clamps, from
∅ d1 = 38 with 4 screw ​clamps, which are
included in delivery (Order No: 207.45 - screw
clamp ​incl. socket cap screw DIN 6912, Head d7 d6
∅ 13).
Notes on ball bearing type guides at the ​
a1

beginning of chapter D.
*Preloading see pairing classification at the ​
beginning of chapter D
13
Matching guide combinations, see selection ​
matrix at the beginning of chapter D. a
Ball guide capacity calculations at the end of ​
chapter D.
Assembly guide lines / Dimensional ​require-
ments and tolerances at the end of ​chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example

D150 subject to alterations


Headed guide bush for ball bearing, ~AFNOR
210.44. Headed guide bush for ball bearing, ~AFNOR
d1 16 20 25 32 40 50 63
d2 22 26 31 40 48 58 71
d3 28 32 40 50 63 80 90
d4 29 32 40 50 63 80 90
d5 32 36 45 56 70 90 110
d6 45 49 57 67 81 101 121
d7 57.7 61.7 69.7 79.7 93.7 113.7 131.7
d8 31 35 43.5 53.5 67 87 107
a 18.9 19.9 21.9 24.4 36 43 50.1
a1 26.9 28.6 32.1 36.4 36 43 50.1
l3 32 36 40 45 50 63 63
l2* l1/l
23 55/63 63/71 68/80
30 62/71 66/71 70/80 75/80 80/95
38 70/71 74/80 78/95 83/95 88/95 101/120
48 88/100 93/105 98/105 111/120
61 101/120 106/120 111/120 124/140
78 123/120 128/140 141/160
98 148/160 161/180 161/180
123 186/200
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Headed guide bush for ball bearing, ~AFNOR =210.44.
Guide diameter d1 16 mm = 016.
Installation length l2 23 mm = 023.
Classification TOL yellow = 10
Order No =210.44. 016. 023. 10

subject to alterations D151


Headed guide bush for ball bearing, ~AFNOR
210.46.

d5
d 3 H6
k5
*d 2
d1

l2

l1
l

6
l3
d4

Material: X
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed, outside diameter ​
fine-ground.
„X”
Note:
The attachment is with 3 screw clamps, from
∅ d1 = 38 with 4 screw ​clamps, which are
included in delivery (Order No: 207.45 - screw d7 d6
clamp ​incl. socket cap screw DIN 6912, Head
∅ 13).
a1

Notes on ball bearing type guides at the ​


beginning of chapter D.
*Preloading see pairing classification at the ​
13
beginning of chapter D
Matching guide combinations, see selection ​ a
matrix at the beginning of chapter D.
Ball guide capacity calculations at the end of ​
chapter D.
Assembly guide lines / Dimensional ​require-
ments and tolerances at the end of ​chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30 Mounting example

D152 subject to alterations


Headed guide bush for ball bearing, ~AFNOR
210.46. Headed guide bush for ball bearing, ~AFNOR
d1 16 20 25 32 40 50 63
d2 22 26 31 40 48 58 71
d3 28 32 40 50 63 80 90
d4 29 32 40 50 63 80 90
d5 32 36 45 56 70 90 110
d6 45 49 57 67 81 101 121
d7 57.7 61.7 69.7 79.7 93.7 113.7 131.7
a 18.9 19.9 21.9 24.4 36 43 50.1
a1 26.9 28.6 32.1 36.4 36 43 50.1
l3 10 12 12 15 15 18 20
l2* l1/l
23 33/45
30 40/45 42/45 42/45 45/56
38 48/56 50/56 50/56 53/71
48 58/63 60/71 60/71 63/71 63/80
61 73/80 76/80 76/95 79/95
78 90/105 93/105 93/105 96/405
98 113/120 113/120 116/140 118/120
123 143/160
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Headed guide bush for ball bearing, ~AFNOR =210.46.
Guide diameter d1 16 mm = 016.
Installation length l2 23 mm = 023.
Classification TOL yellow = 10
Order No =210.46. 016. 023. 10

subject to alterations D153


Guide bush with collar, for ball bearing, ~AFNOR
Mounting example 210.45.
d6
M
*d 2
d1

l4
h
l1

l 2 +2
l

l3
d 3 H6
k5
d4

Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The guide bush is fixed with slotted nut 207.48.
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30

210.45. Guide bush with collar, for ball bearing, ~AFNOR


d1 16 16 20 20 20 25 25 25 32 32 32 40 40 40 50 50
d2 22 22 26 26 26 31 31 31 40 40 40 48 48 48 58 58
d3 28 28 32 32 32 40 40 40 50 50 50 63 63 63 80 80
d4 32 32 36 36 36 45 45 45 56 56 56 70 70 70 90 90
d6 40 40 44 44 44 55 55 55 65 65 65 81 81 81 100 100
M M27x1 M27x1 M30x1 M30x1 M30x1 M39x1 M39x1 M39x1 M48x1 M48x1 M48x1 M60x1 M60x1 M60x1 M76x1 M76x1
h 3 3 4 4 4 4 4 4 5 5 5 6 6 6 8 8
l1 16 20 17 21 25 22 26 31 26 31 38 32 39 47 41 49
l2 8 12 8 12 16 12 16 21 15 20 27 20 27 35 26 34
l3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 5 5
l4 5 5 6 6 6 7 7 7 7 7 7 8 8 8 10 10
l* 24 28 24 28 31 31 40 40 40 40 50 50 50 56 50 63
*l = Nominal ordering length of ball cage - prefered length

Ordering Code (example):


Guide bush with collar, for ball bearing, ~AFNOR =210.45.
Guide diameter d1 16 mm = 016.
Total length l1 16 mm = 016.
Classification TOL yellow = 10
Order No =210.45. 016. 016. 10

D154 subject to alterations


Guide bush with collar, bronze coated, ~AFNOR
210.85. Mounting example

d6
M
d 1 G5/G6
l3

h
l4
l
l2

d5
l1

d 2 k5
d4

Material:
1.0503
∅ d2 induction hardened to 500+100 HV 10
Execution:
Bronze coated internal bore.
Diameter d2 and collar face precision ground.
up to ∅ d1 = 25 tolerance G6
from ∅ d1 = 32 tolerance G5
Note:
The guide bush is fixed with slotted nut 207.48.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

210.85. Guide bush with collar, bronze coated, ~AFNOR


d1 16 16 20 20 25 25 32 32 40 40 50 50
TOL +0.006/​ +0.006/​ +0.007/​ +0.007/​ +0.007/​ +0.007/​ +0.009/​ +0.009/​ +0.009/​ +0.009/​ +0.009/​ +0.009/​
+0.017 +0.017 +0.020 +0.020 +0.020 +0.020 +0.020 +0.020 +0.020 +0.020 +0.020 +0.020
d2 28 28 32 32 40 40 50 50 63 63 80 80
d4 32 32 36 36 45 45 56 56 70 70 90 90
d5 3 3 4 4 4 4 4 4 7 7 7 7
d6 40 40 44 44 55 55 65 65 81 81 100 100
h 3 3 4 4 4 4 5 5 6 6 8 8
M M27x1 M27x1 M30x1 M30x1 M39x1 M39x1 M48x1 M48x1 M60x1 M60x1 M76x1 M76x1
l 16 20 21 25 26 31 31 38 39 47 41 49
l1 3 3 3 3 3 3 4 4 4 4 5 5
l2 11 15 15 19 19 24 24 31 31 39 31 39
l3 5 5 6 6 7 7 7 7 8 8 10 10
l4 5.5 7.5 5 9.5 9.5 12 12 15.5 15.5 19.5 15.5 19.5

Ordering Code (example):


Guide bush with collar, bronze coated, ~AFNOR =210.85.
Guide diameter d1 16 mm = 016.
Total length l 16 mm = 016
Order No =210.85. 016. 016

subject to alterations D155


Slotted nut
207.48.

m (5H)

h
b H13
t
d6

Material:
Steel
Note:
For fixing the guide bushes 210.45. and 210.85.

207.48. Slotted nut


Order No d6 b t h m
207.48.016 40 5 3 3 M27 x 1
207.48.020 44 5 4 4 M30 x 1
207.48.025 55 6 4 4 M39 x 1
207.48.032 65 6 5 5 M48 x 1
207.48.040 81 7 6 6 M60 x 1
207.48.050 100 8 8 8 M76 x 1

D156 subject to alterations


Oilless Guide
Elements

D157
Oilless guide elements
General description
Low-maintenance sliding elements are used in the tool & die building as Characteristics for base material
well as the machine building industries, for both linear and rotary motion
applications. The material for these sliding elements is made of a base ma-
terial (see chart), and an overlapping network of solid lubricant deposits.
These deposits are embedded in a uniform geometric pattern in order to Cu 60–66%
achieve the optimum lubrication coverage in the direction of the move- Al 5,0–7,5%
ment. The allowable directional movements can be found on the catalog chemical composition Fe 2,0–4,0%
pages, and are marked with symbols. Mn 2,5–5,0%
Zn 17,5–31,5%
The optimum sliding conditions are achieved when the sliding elements
are combined with a hardened and ground opposing surface, which are a specific density kg/dm3 8,2
minimum of 100 HB harder than the base material. A surface roughness tensile strength Rm N/mm2 750-800
of approx. Rz6.3 is optimal. Suitable product combinations of guide pillars Brinell hardness HB 10 180–210
and low-maintenance guide bushings can be found in the selection matrix yield limit Rp 0,2 N/mm2 450–550
at the beginning of chapter D. elongation to fracture A5 % 5–8
modulus of elasticity kN/mm2 105–115
It is recommended to lightly lubricate the sliding surfaces of the low-main- co-efficient of friction 0,04–0,15
tenance sliding elements with lithium saponified grease, before usage. The temperature conductance W/(m × K) 45–55
solid lubricant will only be distributed from the spots in the sliding zone co-efficient of thermal expansion /°C 1,6–2,0 × 10-5
during operation. In general, 25-35 % of the sliding surface is embedded electric conductance m/(Ω × mm2) 7–8
with solid lubricant deposits, but deviations are possible due to the shape alt. flexural strength N/mm2 ±150
and size of a particular component. The size and arrangement of the solid
lubricant deposits may also vary within the various products and sizes. ratio sliding surface to lubricant deposits (%) 25–30
A repair of the slide elements is possible. The sliding surface is usually
re-ground.

Advantages of oilless guide elements Specials


– Low-maintenance, with optimum conditions maintenance-free Rebuilds and other specifications and designs upon request.
– low friction
– good emergency sliding properties
– „Stick - Slip“ effects are eliminted
– extremely wide temperature resistance – hot and cold
– damping properties in presence of vibration

Surface pressure, temperature, speed and lubrication


PV value
Surface pressure max. (N/cm2) Temp. (C°) Speed (m/min.) Lubrication
(N/cm2 × m/min)
5000 80 30 10000 Initial

PV value PV-diagramm
The permissible bearing load is determined from the pressure and the
PV value, which defines the bearing wear.
30
The PV value is the product of surface pressure (P) and running velocity (V).
25
Please keep in mind, that the maximum allowed speed and surface pres-
sing can not be reached at the same time (see PV diagramm) 20
[m/min.]
Speed

15
Calculation for the existing bushing load: 10
PV = P × V (N/cm2 × m/min.) *
5
P = F/A (N/cm2 )
0
F = loading force (N) 0 1000 2000 3000 4000 5000

A = Projection surface of the guide bushing/sliding surface [cm²] Surface pressure


[N/cm²]
V = Sliding speed [m/min]
* Example: At a surface pressing of 2000 N/cm² is, because of the
Sliding speed with lifting motion: maximum PV-value of 10000 N/cm² x m/min. the maximum
allowed speed 5 m/min.
V = 2 × H × nf/1000 [m/min ]
H = Stroke [mm]
nf = Number of strokes [H/min ]

11.2017 subject to alterations


Thrust washer, Bronze with solid lubricant
2053.70.

0,5 x 45°
s -0,1

d6
t

0,5 x 45°

d7
90° d3
d5
d4

Material: Fixing:
Bronze with solid lubricant, oilless lubricating from d3 = 10,2 2 X M3
from d3 = 20,2 2 X M5
Note: from d3 = 40,2 2 X M6
For combination loads use together with Bushes 2052.70.
from d3 = 50,3 4 X M6
Screws not included.
from d3 = 60,3 4 X M8
from d3 = 90,5 4 X M10

2053.70. Thrust washer, Bronze with solid lubricant


d1 10 12 13 14 15 16 18 20 25 30 35 40 45 50 55 60 65 70 75 80 90 100 120
d3 10.2 12.2 13.2 14.2 15.2 16.2 18.2 20.2 25.2 30.2 35.2 40.2 45.3 50.3 55.3 60.3 65.3 70.3 75.3 80.3 90.5 100.5 120.5
d4 30 40 40 40 50 50 50 50 55 60 70 80 90 100 110 120 125 130 140 150 170 190 200
d5 20 28 28 28 28 28 35 35 40 45 50 60 67.5 75 85 90 95 100 110 120 140 160 175
d6 3.4 3.4 3.4 3.4 3.4 3.4 3.4 5.5 5.5 5.5 5.5 6.6 6.6 6.6 6.6 9 9 9 9 9 11 11 11
d7 6.9 6.9 6.9 6.9 6.9 6.9 6.9 11.5 11.5 11.5 11.5 13.7 13.7 13.7 13.7 18.3 18.3 18.3 18.3 18.3 22.7 22.7 22.7
s 3 3 3 3 3 3 3 5 5 5 5 7 7 8 8 8 8 10 10 10 10 10 10
t 1.8 1.8 1.8 1.8 1.8 1.8 1.8 3 3 3 3 3.6 3.6 3.6 3.6 4.6 4.6 4.6 4.6 4.6 5.9 5.9 5.9

Ordering Code (example):


Thrust washer, Bronze with solid lubricant =2053.70.
Guide diameter d1 10 mm = 010
Order No =2053.70. 010

subject to alterations D159


Guide bush, Bronze with solid lubricant
2052.70.

d1 F7 A

r
l1
l4

r
15°
d2 m6 Ø0,02 A

Material: Attention:
Bronze with solid lubricant, oilless lubricating Note that press fitment reduces inside bush diameter.
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2052.70. Guide bush, Bronze with solid lubricant


d1 8 10 10 12 13 14 15 16 18 19 20 20 20 24 25 25 25 28 30 30 30 31.5 32 35 35 38 40 40
d2 12 14 15 18 19 20 21 22 24 25 26 28 30 32 32 33 35 38 38 40 42 40 42 44 45 48 50 55
r 0.5 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5
l4 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l1
8 ● ●
10 ● ● ● ● ● ● ● ●
12 ● ● ● ● ● ●
15 ● ● ● ● ● ● ● ● ●
16 ● ● ● ● ● ● ● ● ●
20 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ● ● ● ● ●
37 ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
47 ● ●
50 ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ●
70 ●
77 ● ●
80 ●

Ordering Code (example):


Guide bush, Bronze with solid lubricant =2052.70.
Guide diameter d1 8 mm = 008.
External diameter d2 12 mm = 012.
Installation length l1 8 mm = 008
Order No =2052.70. 008. 012. 008

D160 subject to alterations


Guide bush, Bronze with solid lubricant
2052.70.

d1 F7 A
r
l1
l4

15°
d2 m6 Ø0,02 A

Material: Attention:
Bronze with solid lubricant, oilless lubricating Note that press fitment reduces inside bush diameter.
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2052.70. Guide bush, Bronze with solid lubricant


d1 45 45 45 50 50 50 55 60 60 63 65 70 70 75 75 80 80 85 90 100 110 120 125 130 140 150 160
d2 55 56 60 60 62 65 70 74 75 75 80 85 90 90 95 96 100 100 110 120 130 140 145 150 160 170 180
r 1.5 1.5 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
l4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l1
30 ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
95 ●
100 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ● ● ● ● ● ● ● ● ●
130 ●
140 ● ● ● ●
150 ● ●

Ordering Code (example):


Guide bush, Bronze with solid lubricant =2052.70.
Guide diameter d1 8 mm = 008.
External diameter d2 12 mm = 012.
Installation length l1 8 mm = 008
Order No =2052.70. 008. 012. 008

subject to alterations D161


Guide bush with collar, Bronze with solid lubricant
2085.70.

d3
d 1 H7 A

r
6
l1
l2
2

r
15°
d 2 G7
k6 Ø0,02 A

Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Bushes can also be fitted with Loctite.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D

2085.70. Guide bush with collar, Bronze with solid lubricant


d1 12 16 20 24
d2 16 20 26 30
d3 18 24 28 35
r 2 2 2 2
l1 l2
20 14 ● ● ● ●
25 19 ● ● ● ●
30 24 ● ● ● ●

Ordering Code (example):


Guide bush with collar, Bronze with solid lubricant =2085.70.
Guide diameter d1 12 mm = 012.
Length l1 20 mm = 020
Order No =2085.70. 012. 020

D162 subject to alterations


Guide bush with collar, Bronze with solid lubricant
2085.71.

d3
d 1 E7 A
r1
l3

r2
l1
l2
l4

r1

15°
d 2 H7
r6 Ø0,02 A

Material: Attention:
Bronze with solid lubricant, oilless lubricating Note that press fitment reduces inside bush diameter.
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2085.71. Guide bush with collar, Bronze with solid lubricant


d1 10 12 13 14 15 16 20 25 30 31.5 35 40 45 50 55 60 63 70 75 80 90 100 120
d2 14 18 19 20 21 22 30 35 40 40 45 50 55 60 65 75 75 85 90 100 110 120 140
d3 22 25 26 27 28 29 40 45 50 50 60 65 70 75 80 90 85 105 110 120 130 150 170
l3 2 3 3 3 3 3 5 5 5 5 5 5 5 5 5 7.5 7.5 7.5 7.5 10 10 10 10
l4 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4
r1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3
r2 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.7 0.7 0.7 0.8 0.8 0.8 0.8
l1 l2
15 13 12 12 12 12 12 10 10
20 18 17 17 17 17 17 15 15 15 15 15 15
25 22 22 20 20 20
30 27 27 25 25 25 25 25 25 25
35 30 30
40 35 35 35 35 35 35 35 35 32.5
50 45 45 45 45 45 42.5 42.5
60 55 55 55 52.5 50 50
67.5 60
80 72.5 72.5 70 70 70 70
100 90 90 90

Ordering Code (example):


Guide bush with collar, Bronze with solid lubricant =2085.71.
Guide diameter d1 10 mm = 010.
Length l1 15 mm = 015
Order No =2085.71. 010. 015

subject to alterations D163


Guide bush with collar, Bronze with solid lubricant
2086.70.

d3 h12
A d 1 F7

r
l 2 ±0,1

5
0,
l 1 ±0,2

R
3

r
10°
d2 H7
m6 Ø0,02 A

Material: Attention:
Bronze with solid lubricant, oilless lubricating Note that press fitment reduces inside bush diameter.
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2086.70. Guide bush with collar, Bronze with solid lubricant


d1 12 16 20 25 30 40 50 60
d2 18 22 28 33 38 50 62 75
d3 25 30 36 43 48 60 75 90
r 1 1 1 1 1 2 2 3
l1 15 20 25 30 35 45 55 65
l2 4 5 5 5 5 5 6 7

Ordering Code (example):


Guide bush with collar, Bronze with solid lubricant =2086.70.
Guide diameter d1 12 mm = 012.
Total length l1 15 mm = 015
Order No =2086.70. 012. 015

D164 subject to alterations


Guide bush with collar, Bronze with solid lubricant
2085.72.
d3

3
r
r1
l3
r1
l1
l2

r2

r1

d 1H7 A
H7
d 2 m6 Ø0,02 A

Material: Attention:
Bronze with solid lubricant, oilless lubricating Note that press fitment reduces inside bush diameter.
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2085.72. Guide bush with collar, Bronze with solid lubricant


d1 25 30 40 50 60 65 65 80 80 100 100
d2 35 40 55 65 75 80 80 100 100 120 120
d3 45 50 65 75 85 90 90 110 110 130 130
r 10 20 20 20 20 20 20 20 20 20 20
r1 1 1 2 2 2 2 2 2 2 2 2
r2 2 2 2 2 2 2 2 2 2 3 3
l3 7 10 10 10 10 10 10 10 10 10 10
l2 33 40 60 70 70 70 110 90 130 90 130
l1 40 50 70 80 80 80 120 100 140 100 140

Ordering Code (example):


Guide bush with collar, Bronze with solid lubricant =2085.72.
Guide diameter d1 25 mm = 025.
Length l1 40 mm = 040
Order No =2085.72. 025. 040

subject to alterations D165


Guide bush with collar, Bronze with solid lubricant, DIN 9834/ISO 9448
2082.70.
d6
d3
d4
d1 H7 A

r
l5 -0,5

h
l3
d7

-0,5
l 1 -1,0

R1
l4
d2 H7
h6
∅0,02 A

Material: Fixing:
Bronze with solid lubricant, oilless lubricating (to be ordered separately)
Screw clamps with screws,
Note: up to ∅ d1 = 50 - 2072.45.10 (M6 X 16 DIN EN ISO 4762)
Matching guide combinations, see selection matrix at the beginning of ​
from ∅ d1 = 60 - 2072.45.16 (M10 X 20 DIN EN ISO 4762)
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​ Attention:
end of chapter D. Bushes can only be used with axial motion!

2082.70. Guide bush with collar, Bronze with solid lubricant, DIN 9834/ISO 9448
d1 24 25 30 32 38 40 48 50 60 63 80 100 125 160
d2 32 40 50 63 80 100 125 160 200
d3 40 50 63 71 90 112 140 180 220
d4 32 40 50 63 80 100 125 160 200
d6 58 66 79 89 123 143 168 203 243
d7 7 7 7 7 11.5 11.5 11.5 11.5 11.5
l1 40 50 63 71 80 100 125 160 200
l3 6.3 6.3 6.3 6.3 10 10 10 10 10
l4 3 4 5 6.3 8 10 12.5 16 16
l5 10 12 15 17 19 22 21 30 32
h 10 10 10 10 16 16 16 16 16
r 3 3 3 5 6 8 10 12 18

Ordering Code (example):

Guide bush with collar, Bronze with solid lubricant, DIN 9834/ISO ​9448 =2082.70.
Guide diameter d1 24 mm = 024
Order No =2082.70. 024

D166 subject to alterations


Guide bush with collar, Bronze with solid lubricant, NAAMS
2082.71.
d6
d3
d4
d 1 H7
r

16
6

ø11,5
l1
l 2 -2
-3

R2
l4

d 2 H7
g6

Material: Fixing:
Bronze with solid lubricant, oilless lubricating (to be ordered separately)
Screw clamps with screws 2072.46 (M10 x 20 DIN EN ISO 4762)
Note:
Matching guide combinations, see selection matrix at the beginning of ​ Attention:
chapter D. Bushes can only be used with axial motion!
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2082.71. Guide bush with collar, Bronze with solid lubricant, NAAMS
d1 25 32 40 50 63 80 100 125
d2 32 40 50 63 80 100 125 160
d3 40 50 63 71 90 112 140 180
d4 32 40 50 63 80 100 125 160
d6 75 83 93 106 123 143 168 203
l1 40 50 63 71 80 100 125 160
l2 30 40 50 56 63 80 106 132
l4 3 4 5 6.3 8 10 12.5 16
r 3 3 3 5 6 8 10 12

Ordering Code (example):


Guide bush with collar, Bronze with solid lubricant, NAAMS =2082.71.
Guide diameter d1 25 mm = 025
Order No =2082.71. 025

subject to alterations D167


Guide bush with collar, Bronze with solid lubricant, NAAMS
2086.71.
d6
d3
d 1 C9 A

30°

13
6
M8

l1

R2
l2
H7
d 2 g6 Ø0,02 A

Material: Fixing:
Bronze with solid lubricant, oilless lubricating (to be ordered separately)
Screw clamps with screws 2072.47 (M8 x 20 DIN EN ISO 4762)
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the ​
end of chapter D.

2086.71. Guide bush with collar, Bronze with solid lubricant, NAAMS
d1 25 32 40 50 63 80 100 125
d2 32 40 50 63 80 100 125 160
d3 40 50 63 71 90 112 140 180
d6 29 34 40.5 44.5 54 65 79 99
l1 40 50 55 63 75 90 115 138
l2 4 4 5 6 8 10 12 12

Ordering Code (example):


Guide bush with collar, Bronze with solid lubricant, NAAMS =2086.71.
Guide diameter d1 25 mm = 025
Order No =2086.71. 025

D168 subject to alterations


Guide bush with collar, Bronze with solid lubricant, CNOMO
2102.70.

d7
2072.48.45. d6 2073.45.
d 1 G7 A
h
k
l3
l1
l2
l4

d 2 m6
H6
Øt A
d3

Material: Fixing:
Bronze with solid lubricant, oilless lubricating (to be ordered separately)
Screw clamps with screws 2072.48.45. or
Note: Securing flange 2073.45.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D. Attention:
Assembly guide lines / Dimensional requirements and tolerances at the ​ Bushes can only be used with axial motion!
end of chapter D. Note that press fitment reduces inside bush diameter.

2102.70. Guide bush with collar, Bronze with solid lubricant, CNOMO
d1 20 25 32 40 50 63 80 100
d2 28 35 44 52 63 80 100 125
d3 32 40 50 60 71 90 112 140
d6 - - - 75 90 111 133 162
d7 48 56 65 82 98 115 144 170
l1 32 40 50 63 80 100 125 160
l2 28 35 44 55 70 88 109 140
l3 4 5 6 8 10 12 16 20
l4 3 5 8 8 8 10 10 10
h 10 10 12 12 16 20 25 32
k - - - 12 16 20 25 32
t 0.01 0.01 0.01 0.02 0.02 0.02 0.02 0.02

Ordering Code (example):


Guide bush with collar, Bronze with solid lubricant, CNOMO =2102.70.
Guide diameter d1 20 mm = 020
Order No =2102.70. 020

subject to alterations D169


Guide bush with collar, Bronze, CNOMO
2102.71.

d7
2072.48.45. d6 2073.45.
d 1 G7 A

h
k
l3
l6
l1

l7
l2

l 1/2
R1
,5

l6
l4
d5
d 2 H6
m6 Øt A
d3

Material: Fixing:
Bronze (to be ordered separately)
Screw clamps with screws 2072.48.45. or
Note: Securing flange 2073.45.
Matching guide combinations, see selection matrix at the beginning of ​
chapter D. Attention:
Assembly guide lines / Dimensional requirements and tolerances at the ​ Bushes can only be used with axial motion!
end of chapter D. Note that press fitment reduces inside bush diameter.

2102.71. Guide bush with collar, Bronze, CNOMO


d1 20 25 32 40 50 63 80 100
d2 28 35 44 52 63 80 100 125
d3 32 40 50 60 71 90 112 140
d5 22 27 34 42 52 65 82 102
d6 - - - 75 90 111 133 162
d7 48 56 65 82 98 115 144 170
l1 32 40 50 63 80 100 125 160
l2 28 35 44 55 70 88 109 140
l3 4 5 6 8 10 12 16 20
l4 3 5 8 8 8 10 10 10
l6 - - 12 16 20 25 32 40
l7 5 5 5 8 10 12 16 20
h 10 10 12 12 16 20 25 32
k - - - 12 16 20 25 32
t 0.01 0.01 0.01 0.02 0.02 0.02 0.02 0.02

Ordering Code (example):


Guide bush with collar, Bronze, CNOMO =2102.71.
Guide diameter d1 20 mm = 020
Order No =2102.71. 020

D170 subject to alterations


Flat guide bar, Bronze with solid lubricant
2961.71.

s +0,3
l

b
R2

2961.71. Flat guide bar, Bronze with solid lubricant Material:


Bronze with solid lubricant, oilless lubricating
Order No b s l l l
305 605 1005 Execution:
2961.71.020.004.0305 20 4 ● Sliding faces ground.
2961.71.025.005.0305 25 5 ●
2961.71.030.004.0305 30 4 ●
2961.71.030.006.0305 30 6 ● ●
2961.71.030.008.0305 30 8 ● ●
2961.71.030.010.0305 30 10 ● ● ●
2961.71.030.012.0305 30 12 ● ● ●
2961.71.035.010.0305 35 10 ● ● ●
2961.71.040.005.0305 40 5 ● ●
2961.71.040.006.0305 40 6 ● ●
2961.71.040.008.0305 40 8 ● ● ●
2961.71.040.010.0305 40 10 ● ● ●
2961.71.040.012.0605 40 12 ● ●
2961.71.040.016.0605 40 16 ● ●
2961.71.050.010.0305 50 10 ● ● ●
2961.71.050.012.0605 50 12 ● ●
2961.71.050.020.0605 50 20 ● ●
2961.71.060.012.0605 60 12 ● ●
2961.71.060.016.0605 60 16 ● ●
2961.71.080.010.0305 80 10 ● ● ●
2961.71.080.012.0605 80 12 ● ●
2961.71.080.016.0605 80 16 ● ●
2961.71.080.020.0605 80 20 ● ●
2961.71.080.025.0605 80 25 ● ●
2961.71.100.016.0605 100 16 ● ●
2961.71.100.020.0605 100 20 ● ●
2961.71.100.025.0605 100 25 ● ●
2961.71.125.020.0605 125 20 ● ●
2961.71.125.025.0605 125 25 ● ●
2961.71.160.025.0605 160 25 ● ●

Ordering Code (example):

Flat guide bar, Bronze with solid ​lubricant =2961.71.


Width b 20 mm = 020.
Thickness s 4 mm = 004.
Length l 305 mm = 0305
Order No =2961.71. 020. 004. 0305

subject to alterations D171


Flat guide bar, Bronze with solid lubricant
2961.76.

0
s -0,015 0
a -0,2

Material:

b -0,1
-0,2
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.

2961.76. Flat guide bar, Bronze with solid lubricant


Order No b s a
2961.76.025.005.050 25 5 50
2961.76.025.005.071 25 5 71
2961.76.025.005.090 25 5 90
2961.76.025.006.050 25 6 50
2961.76.025.006.063 25 6 63
2961.76.025.006.080 25 6 80
2961.76.025.006.100 25 6 100
2961.76.025.006.125 25 6 125
2961.76.040.005.050 40 5 50
2961.76.040.005.071 40 5 71
2961.76.040.005.090 40 5 90
2961.76.040.006.080 40 6 80
2961.76.040.006.100 40 6 100
2961.76.040.006.125 40 6 125
2961.76.040.006.160 40 6 160
2961.76.040.006.200 40 6 200
2961.76.063.006.080 63 6 80
2961.76.063.006.100 63 6 100
2961.76.063.006.125 63 6 125
2961.76.063.006.160 63 6 160
2961.76.063.008.125 63 8 125
2961.76.063.008.160 63 8 160
2961.76.063.008.200 63 8 200
2961.76.063.008.250 63 8 250
2961.76.063.008.315 63 8 315

D172 subject to alterations


Flat guide bar, Bronze with solid lubricant
2961.77.

0
s -0,015 0
l -0,5

Material:

b -0,1
-0,2
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.

2961.77. Flat guide bar, Bronze with solid lubricant


Order No b s l
2961.77.025.006.500 25 6 500
2961.77.040.006.500 40 6 500
2961.77.063.008.500 63 8 500
2961.77.080.010.500 80 10 500

subject to alterations D173


Flat guide bar with two sliding surfaces, Bronze with solid lubricant
2961.73.

+0,3
s l

b +0,1
X

Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.

2961.73. Flat guide bar with two sliding surfaces, Bronze with solid lubricant
Order No b s l l
305 605
2961.73.025.005.0305 25 5 ●
2961.73.030.006.0305 30 6 ●
2961.73.035.010.0605 35 10 ●
2961.73.040.008.0605 40 8 ●
2961.73.040.012.0605 40 12 ●
2961.73.050.010.0605 50 10 ●
2961.73.060.016.0605 60 16 ●
2961.73.080.012.0605 80 12 ●
2961.73.080.020.0605 80 20 ●
2961.73.100.020.0605 100 20 ●

D174 subject to alterations


Flat guide bar, Bronze with solid lubricant
2961.70.
A
DIN 74 - Jm 6

b
R2

+0,04 e e1
10 +0,01
l

F
DIN 74 - Jm 8

b
R2

10 ± 0,025
e e1 e2 e3 e4 Material:
l Bronze with solid lubricant, oilless lubricating
Execution:
E Sliding faces ground.
DIN 74 - Jm 8
Note:
Screws are not included.
Fixing:
45
b

Use socket cap screws DIN 7984.


R2

e e1 e2 e3 e4
10 ± 0,025
l

2961.70. Flat guide bar, Bronze with solid lubricant


Number of
Order No Shape b l e e1 e2 e3 e4 screw holes
2961.70.018.075 A 18 75 15 45 - - - 2
2961.70.018.100 A 18 100 25 50 - - - 2
2961.70.018.125 A 18 125 25 75 - - - 2
2961.70.018.150 A 18 150 25 100 - - - 2
2961.70.028.075 A 28 75 15 45 - - - 2
2961.70.028.100 A 28 100 25 50 - - - 2
2961.70.028.125 A 28 125 25 75 - - - 2
2961.70.028.150 A 28 150 25 100 - - - 2
2961.70.035.100 F 35 100 20 60 - - - 2
2961.70.035.150 F 35 150 20 55 55 - - 3
2961.70.035.200 F 35 200 20 55 50 55 - 4
2961.70.035.250 F 35 250 20 70 70 70 - 4
2961.70.035.300 F 35 300 20 65 65 65 65 5
2961.70.035.350 F 35 350 20 80 75 75 80 5
2961.70.038.075 A 38 75 15 45 - - - 2
2961.70.038.100 A 38 100 25 50 - - - 2
2961.70.038.125 A 38 125 25 75 - - - 2
2961.70.038.150 A 38 150 25 100 - - - 2
2961.70.048.075 A 48 75 15 45 - - - 2
2961.70.048.100 A 48 100 25 50 - - - 2
2961.70.048.125 A 48 125 25 75 - - - 2
2961.70.048.150 A 48 150 25 100 - - - 2
2961.70.050.100 F 50 100 20 60 - - - 2
2961.70.050.150 F 50 150 20 55 55 - - 3
2961.70.050.200 F 50 200 20 55 50 55 - 4
2961.70.050.250 F 50 250 20 70 70 70 - 4
2961.70.050.300 F 50 300 20 65 65 65 65 5
2961.70.050.350 F 50 350 20 80 75 75 80 5
2961.70.050.400 F 50 400 20 90 90 90 90 5
2961.70.075.150 E 75 150 20 110 - - - 4
2961.70.075.200 E 75 200 20 80 80 - - 6
2961.70.075.250 E 75 250 20 105 105 - - 6
2961.70.075.300 E 75 300 20 85 90 85 - 8
2961.70.075.400 E 75 400 20 120 120 120 - 8
2961.70.075.500 E 75 500 20 115 115 115 115 10

subject to alterations D175


Flat guide bar, Bronze with solid lubricant
2961.75.

A B

e2
b
e1
b
e1
e a e a
l l

2961.75.
C
0,02

b
R2

ø17,5

e1
ø11

R2 e a a
7,3 l
10 ±0,025

Material: 2961.75. Flat guide bar, Bronze with solid lubricant


Bronze with solid lubricant, ​
oilless lubricating Number of
Order No Shape b l e a e1 e2 screw holes
Note: 2961.75.028.075 A 28 75 15 45 14 - 2
Screws are not included. 2961.75.028.100 A 28 100 25 50 14 - 2
2961.75.028.125 A 28 125 25 75 14 - 2
Attention: 2961.75.028.150 A 28 150 25 100 14 - 2
Direction of motion of flat guide ​ 2961.75.038.075 A 38 75 15 45 19 - 2
bars with a width of b = 28 and ​ 2961.75.038.100 A 38 100 25 50 19 - 2
38 mm only in longitudinal 2961.75.038.125 A 38 125 25 75 19 - 2
​direction. 2961.75.038.150 A 38 150 25 100 19 - 2
2961.75.048.075 A 48 75 15 45 24 - 2
Fixing: 2961.75.048.100 A 48 100 25 50 24 - 2
Use socket cap screws DIN 7984 ​ 2961.75.048.125 A 48 125 25 75 24 - 2
2961.75.048.150 A 48 150 25 100 24 - 2
M10. 2961.75.048.200 A 48 200 50 100 24 - 2
2961.75.058.075 A 58 75 15 45 29 - 2
2961.75.058.100 A 58 100 25 50 29 - 2
2961.75.058.125 A 58 125 25 75 29 - 2
2961.75.058.150 A 58 150 25 100 29 - 2
2961.75.058.200 A 58 200 50 100 29 - 2
2961.75.075.075 A 75 75 15 45 37.5 - 2
2961.75.075.100 A 75 100 25 50 37.5 - 2
2961.75.075.125 A 75 125 25 75 37.5 - 2
2961.75.075.150 A 75 150 25 100 37.5 - 2
2961.75.075.200 C 75 200 25 75 37.5 - 3
2961.75.100.100 B 100 100 25 50 25 50 4
2961.75.100.125 B 100 125 25 75 25 50 4
2961.75.100.150 B 100 150 25 100 25 50 4
2961.75.100.200 B 100 200 25 150 25 50 4
2961.75.100.250 B 100 250 25 200 25 50 4
2961.75.125.150 B 125 150 25 100 37.5 50 4
2961.75.125.200 B 125 200 25 150 37.5 50 4
2961.75.125.250 B 125 250 25 200 37.5 50 4
2961.75.150.150 B 150 150 25 100 25 100 4
2961.75.150.200 B 150 200 25 150 25 100 4

D176 subject to alterations


Retaining plate, Bronze with solid lubricant, VDI 3357
2961.74. C ød
A B D
ød

ød

e
s

e1

e
ød

a
e1

e1
e

a
a
e

e
e
a
e2

e2

e2

e2
b2 b2 b2 b2
b1 b1 b1 b1
b b b b

2961.74. Retaining plate, Bronze with solid lubricant, Mounting example


VDI 3357
Number of
Order No Shape b s a b2 b1 d e e1 e2 screw holes
2961.74.035.10.160 A 35 10 160 10 20 11 70 - 45 2
2961.74.035.10.200 A 35 10 200 10 20 11 110 - 45 2
2961.74.035.10.250 B 35 10 250 10 20 11 80 - 45 3
2961.74.045.15.160 A 45 15 160 15 30 13.5 70 - 45 2
2961.74.045.15.200 A 45 15 200 15 30 13.5 110 - 45 2
2961.74.045.15.250 B 45 15 250 15 30 13.5 80 - 45 3
2961.74.055.15.160 A 55 15 160 20 35 17.5 70 - 45 2
2961.74.055.15.200 A 55 15 200 20 35 17.5 110 - 45 2
2961.74.055.15.250 B 55 15 250 20 35 17.5 80 - 45 3
2961.74.075.25.160 A 75 25 160 25 40 17.5 70 - 45 2
2961.74.075.25.200 A 75 25 200 25 40 17.5 110 - 45 2
2961.74.075.25.250 B 75 25 250 25 40 17.5 80 - 45 3
2961.74.085.28.240 B 85 28 240 30 60 22 95 - 25 3
2961.74.085.28.300 D 85 28 300 30 60 22 85 80 25 4
2961.74.085.28.350 D 85 28 350 30 60 22 100 100 25 4
2961.74.085.28.400 D 85 28 400 30 60 22 115 120 25 4
2961.74.085.28.450 C 85 28 450 30 60 22 100 100 25 5 Material:
2961.74.085.30.160 A 85 30 160 30 60 22 70 - 45 2 Bronze with solid lubricant, oilless lubricating
2961.74.085.30.200 A 85 30 200 30 60 22 110 - 45 2
2961.74.085.30.250 B 85 30 250 30 60 22 80 - 45 3 Note:
2961.74.085.30.300 B 85 30 300 30 60 22 105 - 45 3 Screws are not included.
2961.74.085.30.350 B 85 30 350 30 60 22 130 - 45 3
2961.74.085.30.400 C 85 30 400 30 60 22 80 75 45 5 Fixing:
2961.74.100.25.160 A 100 25 160 30 60 17.5 70 - 45 2 Use socket cap screws DIN EN ISO 4762.
2961.74.100.25.200 A 100 25 200 30 60 17.5 110 - 45 2
2961.74.100.25.250 B 100 25 250 30 60 17.5 80 - 45 3
2961.74.100.25.400 C 100 25 400 30 60 17.5 80 75 45 5
2961.74.100.30.160 A 100 30 160 30 60 22 70 - 45 2
2961.74.100.30.200 A 100 30 200 30 60 22 110 - 45 2
2961.74.100.30.250 B 100 30 250 30 60 22 80 - 45 3
2961.74.100.30.400 C 100 30 400 30 60 22 80 75 45 5
2961.74.125.25.160 A 125 25 160 30 75 17.5 70 - 45 2
2961.74.125.25.200 A 125 25 200 30 75 17.5 110 - 45 2
2961.74.125.25.250 B 125 25 250 30 75 17.5 80 - 45 3
2961.74.125.25.300 D 125 25 300 30 80 26 85 80 25 4
2961.74.125.25.350 D 125 25 350 30 80 26 100 100 25 4
2961.74.125.25.400.1 D 125 25 400 30 80 26 115 120 25 4
2961.74.125.25.400 C 125 25 400 30 75 17.5 80 75 45 5
2961.74.125.25.450 C 125 25 450 30 80 26 100 100 25 5
2961.74.125.25.500 C 125 25 500 30 80 26 110 115 25 5
2961.74.125.30.160 A 125 30 160 30 75 22 70 - 45 2
2961.74.125.30.200 A 125 30 200 30 75 22 110 - 45 2
2961.74.125.30.250 B 125 30 250 30 75 22 80 - 45 3
2961.74.125.30.300 B 125 30 300 30 75 22 105 - 45 3
2961.74.125.30.350 B 125 30 350 30 75 22 130 - 45 3
2961.74.125.30.400 C 125 30 400 30 75 22 80 75 45 5
2961.74.125.30.450 C 125 30 450 30 75 22 80 95 50 5
2961.74.125.30.500 C 125 30 500 30 75 22 80 120 50 5

subject to alterations D177


Retaining plate, Steel, VDI 3357
2961.79. C
ød

D
ød
A B
ød

e
e1

e
ød

a
e1
e

e1
a
a
e

e
e
a

e
e2

e2

e2
b1 b1 b1 b1

e2
b b b b

Mounting example 2961.79. Retaining plate, Steel, VDI 3357


Number of
Order No Shape b s a b1 d e e1 e2 screw holes
2961.79.035.10.160 A 35 10 160 20 11 70 - 45 2
2961.79.035.10.200 A 35 10 200 20 11 110 - 45 2
2961.79.035.10.250 B 35 10 250 20 11 80 - 45 3
2961.79.045.15.160 A 45 15 160 30 13.5 70 - 45 2
2961.79.045.15.200 A 45 15 200 30 13.5 110 - 45 2
2961.79.045.15.250 B 45 15 250 30 13.5 80 - 45 3
2961.79.055.15.160 A 55 15 160 35 17.5 70 - 45 2
2961.79.055.15.200 A 55 15 200 35 17.5 110 - 45 2
2961.79.055.15.250 B 55 15 250 35 17.5 80 - 45 3
2961.79.075.25.160 A 75 25 160 40 17.5 70 - 45 2
2961.79.075.25.200 A 75 25 200 40 17.5 110 - 45 2
2961.79.075.25.250 B 75 25 250 40 17.5 80 - 45 3
2961.79.085.28.240 B 85 28 240 60 22 95 - 25 3
2961.79.085.28.300 D 85 28 300 60 22 85 80 25 4
2961.79.085.28.350 D 85 28 350 60 22 100 100 25 4
2961.79.085.28.400 D 85 28 400 60 22 115 120 25 4
2961.79.085.28.450 C 85 28 450 60 22 100 100 25 5
2961.79.085.30.160 A 85 30 160 60 22 70 - 45 2
Material: 2961.79.085.30.200 A 85 30 200 60 22 110 - 45 2
Steel, surface hardened 2961.79.085.30.250 B 85 30 250 60 22 80 - 45 3
2961.79.085.30.300 B 85 30 300 60 22 105 - 45 3
Note: 2961.79.085.30.350 B 85 30 350 60 22 130 - 45 3
Screws are not included. 2961.79.085.30.400 C 85 30 400 60 22 80 75 45 5
2961.79.100.25.160 A 100 25 160 60 17.5 70 - 45 2
Fixing: 2961.79.100.25.200 A 100 25 200 60 17.5 110 - 45 2
Use socket cap screws DIN EN ISO 4762. 2961.79.100.25.250 B 100 25 250 60 17.5 80 - 45 3
2961.79.100.25.400 C 100 25 400 60 17.5 80 75 45 5
2961.79.100.30.160 A 100 30 160 60 22 70 - 45 2
2961.79.100.30.200 A 100 30 200 60 22 110 - 45 2
2961.79.100.30.250 B 100 30 250 60 22 80 - 45 3
2961.79.100.30.400 C 100 30 400 60 22 80 75 45 5
2961.79.125.25.160 A 125 25 160 75 17.5 70 - 45 2
2961.79.125.25.200 A 125 25 200 75 17.5 110 - 45 2
2961.79.125.25.250 B 125 25 250 75 17.5 80 - 45 3
2961.79.125.25.400 C 125 25 400 75 17.5 80 75 45 5
2961.79.125.25.300 D 125 25 300 80 26 85 80 25 4
2961.79.125.25.350 D 125 25 350 80 26 100 100 25 4
2961.79.125.25.400.1 D 125 25 400 80 26 115 120 25 4
2961.79.125.25.450 C 125 25 450 80 26 100 100 25 5
2961.79.125.25.500 C 125 25 500 80 26 110 115 25 5
2961.79.125.30.160 A 125 30 160 75 22 70 - 45 2
2961.79.125.30.200 A 125 30 200 75 22 110 - 45 2
2961.79.125.30.250 B 125 30 250 75 22 80 - 45 3
2961.79.125.30.300 B 125 30 300 75 22 105 - 45 3
2961.79.125.30.350 B 125 30 350 75 22 130 - 45 3
2961.79.125.30.400 C 125 30 400 75 22 80 75 45 5
2961.79.125.30.450 C 125 30 450 75 22 80 95 50 5
2961.79.125.30.500 C 125 30 500 75 22 80 120 50 5

D178 subject to alterations


Retaining plate, Steel with solid lubricant, VDI 3357
2961.81. ød
A B C D
ød

e
s

ød

e1

e
ød

a
e1

e1
e

a
a
e

e
e
a
e2

e2

e2

e2
b2 b2 b2 b2
b1 b1 b1 b1
b b b b

2961.81. Retaining plate, Steel with solid lubricant, VDI 3357 Mounting example
Number of
Order No Shape b s a b2 b1 d e e1 e2 screw holes
2961.81.035.10.160 A 35 10 160 10 20 11 70 - 45 2
2961.81.035.10.200 A 35 10 200 10 20 11 110 - 45 2
2961.81.035.10.250 B 35 10 250 10 20 11 80 - 45 3
2961.81.045.15.160 A 45 15 160 15 30 13.5 70 - 45 2
2961.81.045.15.200 A 45 15 200 15 30 13.5 110 - 45 2
2961.81.045.15.250 B 45 15 250 15 30 13.5 80 - 45 3
2961.81.055.15.160 A 55 15 160 20 35 17.5 70 - 45 2
2961.81.055.15.200 A 55 15 200 20 35 17.5 110 - 45 2
2961.81.055.15.250 B 55 15 250 20 35 17.5 80 - 45 3
2961.81.075.25.160 A 75 25 160 25 40 17.5 70 - 45 2
2961.81.075.25.200 A 75 25 200 25 40 17.5 110 - 45 2
2961.81.075.25.250 B 75 25 250 25 40 17.5 80 - 45 3
2961.81.085.28.240 B 85 28 240 30 60 22 95 - 25 3
2961.81.085.28.300 D 85 28 300 30 60 22 85 80 25 4
2961.81.085.28.350 D 85 28 350 30 60 22 100 100 25 4
2961.81.085.28.400 D 85 28 400 30 60 22 115 120 25 4
2961.81.085.28.450 C 85 28 450 30 60 22 100 100 25 5
2961.81.085.30.160 A 85 30 160 30 60 22 70 - 45 2
2961.81.085.30.200 A 85 30 200 30 60 22 110 - 45 2 Material:
2961.81.085.30.250 B 85 30 250 30 60 22 80 - 45 3 Steel, surface hardened. Sliding faces with ​
2961.81.085.30.300 B 85 30 300 30 60 22 105 - 45 3 embedded solid lubricant.
2961.81.085.30.350 B 85 30 350 30 60 22 130 - 45 3
2961.81.085.30.400 C 85 30 400 30 60 22 80 75 45 5 Note:
2961.81.100.25.160 A 100 25 160 30 60 17.5 70 - 45 2 Screws are not included.
2961.81.100.25.200 A 100 25 200 30 60 17.5 110 - 45 2
2961.81.100.25.250 B 100 25 250 30 60 17.5 80 - 45 3 Fixing:
2961.81.100.25.400 C 100 25 400 30 60 17.5 80 75 45 5 Use socket cap screws DIN EN ISO 4762.
2961.81.100.30.160 A 100 30 160 30 60 22 70 - 45 2
2961.81.100.30.200 A 100 30 200 30 60 22 110 - 45 2
2961.81.100.30.250 B 100 30 250 30 60 22 80 - 45 3
2961.81.100.30.400 C 100 30 400 30 60 22 80 75 45 5
2961.81.125.25.160 A 125 25 160 30 75 17.5 70 - 45 2
2961.81.125.25.200 A 125 25 200 30 75 17.5 110 - 45 2
2961.81.125.25.250 B 125 25 250 30 75 17.5 80 - 45 3
2961.81.125.25.300 D 125 25 300 30 80 26 85 80 25 4
2961.81.125.25.350 D 125 25 350 30 80 26 100 100 25 4
2961.81.125.25.400 C 125 25 400 30 75 17.5 80 75 45 5
2961.81.125.25.400.1 D 125 25 400 30 80 26 115 120 25 4
2961.81.125.25.450 C 125 25 450 30 80 26 100 100 25 5
2961.81.125.25.500 C 125 25 500 30 80 26 110 115 25 5
2961.81.125.30.160 A 125 30 160 30 75 22 70 - 45 2
2961.81.125.30.200 A 125 30 200 30 75 22 110 - 45 2
2961.81.125.30.250 B 125 30 250 30 75 22 80 - 45 3
2961.81.125.30.300 B 125 30 300 30 75 22 105 - 45 3
2961.81.125.30.350 B 125 30 350 30 75 22 130 - 45 3
2961.81.125.30.400 C 125 30 400 30 75 22 80 75 45 5
2961.81.125.30.450 C 125 30 450 30 75 22 80 95 50 5
2961.81.125.30.500 C 125 30 500 30 75 22 80 120 50 5

subject to alterations D179


Retaining plate, Bronze with solid lubricant
2961.78.

10 ±0,1
e
e1
e

e1
e1
10 ±0,025

e1

a
a
Mounting example

e1
e

e1
a
ø11

e1

e1
e

a
e1
e1
e

e
a

e
e
a
e

e
20

20

20

20

20

20
b1 b1
b1 b1 b1 b1 b1
b2 b2 b2 b2 b2 b2 b
b b b b b b
A B C D E F G

Material: 2961.78. Retaining plate, Bronze with solid lubricant


Bronze with solid lubricant, ​
oilless lubricating Number of
Order No Shape a b b1 b2 e e1 screw holes
Note: 2961.78.032.0100 A 100 32 10 21 60 - 2
Screws are not included. 2961.78.032.0150 B 150 32 10 21 55 - 3
2961.78.032.0160 B 160 32 10 21 60 - 3
Fixing: 2961.78.050.0200 C 200 50 30 36 50 60 4
Use socket cap screws 2961.78.050.0250 C 250 50 30 36 70 70 4
DIN EN ISO 4762 M10. 2961.78.050.0300 D 300 50 30 36 65 65 5
2961.78.050.0350 D 350 50 30 36 80 75 5
2961.78.050.0400 D 400 50 30 36 90 90 5
2961.78.050.0500 E 500 50 30 36 95 90 6
2961.78.050.0600 E 600 50 30 36 115 110 6
2961.78.050.0800 F 800 50 30 36 130 125 7
2961.78.050.0605 G 605 50 30 36 - - -
2961.78.050.1005 G 1005 50 30 36 - - -

D180 subject to alterations


Retaining plate, Steel with solid lubricant, NAAMS
2961.82. C
A B D
30

e
ø17,5

e1
e

e
a
e

e1

e1
e1
a

a
a
e

e
20 20 20 20
25

25

25

25
b2 b2 b2 b2
b1 b1 b1 b1
b b b b

Mounting example

2961.82. Retaining plate, Steel with solid lubricant, NAAMS Material:


Steel, surface hardened. Sliding ​
Number of faces with embedded solid ​
Order No Shape b a b1 b2 e e1 screw holes lubricant.
2961.82.075.200 A 75 200 55 40 75 - 3
2961.82.075.250 B 75 250 55 40 65 70 4 Note:
2961.82.075.250.1 D 75 250 55 40 65 70 4 Screws are not included.
2961.82.075.250.2 A 75 250 55 40 100 - 3
2961.82.075.315 C 75 315 55 40 65 67.5 5 Fixing:
2961.82.075.350 C 75 350 55 40 75 75 5 Use socket cap screws
2961.82.075.400 C 75 400 55 40 90 85 5 DIN EN ISO 4762 M16.
2961.82.075.450 C 75 450 55 40 100 100 5
2961.82.100.200 A 100 200 80 55 75 - 3
2961.82.100.250 B 100 250 80 55 65 70 4
2961.82.100.250.1 D 100 250 80 55 65 70 4
2961.82.100.250.2 A 100 250 80 55 100 - 3
2961.82.100.315 C 100 315 80 55 65 67.5 5
2961.82.100.350 C 100 350 80 55 75 75 5
2961.82.100.400 C 100 400 80 55 90 85 5
2961.82.100.450 C 100 450 80 55 100 100 5
2961.82.125.200 A 125 200 105 65 75 - 3
2961.82.125.250 B 125 250 105 65 65 70 4
2961.82.125.250.1 D 125 250 105 65 65 70 4
2961.82.125.250.2 A 125 250 105 65 100 - 3
2961.82.125.315 C 125 315 105 65 65 67.5 5
2961.82.125.350 C 125 350 105 65 75 75 5
2961.82.125.400 C 125 400 105 65 90 85 5
2961.82.125.450 C 125 450 105 65 100 100 5
2961.82.150.200 A 150 200 130 65 75 - 3
2961.82.150.250 B 150 250 130 65 65 70 4
2961.82.150.250.1 D 150 250 130 65 65 70 4
2961.82.150.250.2 A 150 250 130 65 100 - 3
2961.82.150.315 C 150 315 130 65 65 67.5 5
2961.82.150.350 C 150 350 130 65 75 75 5
2961.82.150.400 C 150 400 130 65 90 85 5
2961.82.150.450 C 150 450 130 65 100 100 5

subject to alterations D181


Retaining plate, Steel, CNOMO
Mounting example 2961.79.45.

20
,5
R2
ø17,5

R2,5

250
215
160
R2,5

125

100
Material:

35

35
Steel, surface hardened
Note: 28 28
Screws are not included.
80 80
Fixing:
Use socket cap screws DIN EN ISO 4762 M16.

2961.79.45. Retaining plate, Steel, CNOMO


Order No Number of screw holes
2961.79.45.080.20.160 2
2961.79.45.080.20.250 3

D182 subject to alterations


Retaining plate, Bronze with solid lubricant, CNOMO
2961.81.45. Mounting example
20

,5
R2
ø11

R2,5
250
225
160

R2,5
135

125

Material:
25

25

Bronze with solid lubricant, oilless lubricating

25 25 Note:
Screws are not included.
50 50
85 85 Fixing:
Use socket cap screws DIN EN ISO 4762 M10.

2961.81.45. Retaining plate, Bronze with solid lubricant, CNOMO


Order No Number of screw holes
2961.81.45.085.20.160 2
2961.81.45.085.20.250 3

subject to alterations D183


Sliding pad, small dimension, Bronze with solid lubricant
2960.72.

A B b

e
a
a

e
15

15
2960.72. b
C D e1

b
e1

e
a
a

e
90°
d

15

15
5 ± 0,025

Material: 2960.72. Sliding pad, small dimension, Bronze with solid lubricant
Bronze with solid lubricant, ​
oilless lubricating Number of
Order No Shape b a e e1 d screw holes
Note: 2960.72.018.050 A 18 50 20 - 6.5 2
Screws are not included. 2960.72.018.075 A 18 75 45 - 6.5 2
2960.72.018.100 A 18 100 70 - 6.5 2
Fixing: 2960.72.018.150 B 18 150 60 - 6.5 3
Use countersunk cap screws 2960.72.028.050 A 28 50 20 - 9 2
DIN 7991/ISO 10642. 2960.72.028.075 A 28 75 45 - 9 2
2960.72.028.100 A 28 100 70 - 9 2
2960.72.028.150 B 28 150 60 - 9 3
2960.72.038.050 A 38 50 20 - 9 2
2960.72.038.075 A 38 75 45 - 9 2
2960.72.038.100 A 38 100 70 - 9 2
2960.72.038.150 B 38 150 60 - 9 3
2960.72.048.075 A 48 75 45 - 9 2
2960.72.048.100 A 48 100 70 - 9 2
2960.72.048.125 A 48 125 95 - 9 2
2960.72.048.150 B 48 150 60 - 9 3
2960.72.075.075 C 75 75 45 45 9 4
2960.72.075.100 C 75 100 70 45 9 4
2960.72.075.125 C 75 125 95 45 9 4
2960.72.075.150 D 75 150 60 45 9 6
2960.72.100.100 C 100 100 70 70 9 4
2960.72.100.125 C 100 125 95 70 9 4
2960.72.100.150 D 100 150 60 70 9 6

D184 subject to alterations


subject to alterations D185
Sliding pad, Bronze with solid lubricant, VDI 3357
2960.71.

b
D B

e1

e
a

l1

l1
b

e1
G H
b

e1

Material:
Bronze with solid lubricant, oilless lubricating
Note:

e
Screws are not included.
a

Fixing:
Use socket cap screws DIN EN ISO 4762.
l1

l1

2960.71. 0,02
0
20 -0,02
10

R5
15
°
d1

d
3x45°

D186 subject to alterations


Sliding pad, Bronze with solid lubricant, VDI 3357
2960.71. Sliding pad, Bronze with solid lubricant, VDI 3357
Number of
Order No Shape b a l1 e e1 d d1 t screw holes
2960.71.050.080 B 50 80 25 30 - 9 15 9 2
2960.71.050.100 B 50 100 25 50 - 13.5 20 13 2
2960.71.050.125 B 50 125 25 75 - 13.5 20 13 2
2960.71.050.160 B 50 160 25 110 - 13.5 20 13 2
2960.71.050.200 B 50 200 25 150 - 13.5 20 13 2
2960.71.080.050 D 80 50 25 - 30 9 15 9 2
2960.71.080.080 B 80 80 25 30 - 13.5 20 13 2
2960.71.080.100 B 80 100 25 50 - 13.5 20 13 2
2960.71.080.125 B 80 125 25 75 - 13.5 20 13 2
2960.71.080.160 B 80 160 25 110 - 13.5 20 13 2
2960.71.080.200 B 80 200 25 150 - 13.5 20 13 2
2960.71.080.250 B 80 250 40 170 - 13.5 20 13 2
2960.71.080.315 B 80 315 40 235 - 13.5 20 13 2
2960.71.100.050 D 100 50 25 - 50 13.5 20 13 2
2960.71.100.080 D 100 80 40 - 50 13.5 20 13 2
2960.71.100.100 B 100 100 25 50 - 13.5 20 13 2
2960.71.100.125 B 100 125 25 75 - 13.5 20 13 2
2960.71.100.160 B 100 160 25 110 - 13.5 20 13 2
2960.71.100.200 B 100 200 25 150 - 13.5 20 13 2
2960.71.100.250 B 100 250 40 170 - 13.5 20 13 2
2960.71.100.315 B 100 315 40 235 - 13.5 20 13 2
2960.71.125.050 D 125 50 25 - 75 13.5 20 13 2
2960.71.125.080 D 125 80 40 - 75 13.5 20 13 2
2960.71.125.100 G 125 100 25 50 75 13.5 20 13 3
2960.71.125.125 G 125 125 25 75 75 13.5 20 13 3
2960.71.125.160 G 125 160 25 110 75 13.5 20 13 3
2960.71.125.200 G 125 200 25 150 75 13.5 20 13 3
2960.71.125.250 G 125 250 40 170 75 13.5 20 13 3
2960.71.125.315 G 125 315 40 235 75 13.5 20 13 3
2960.71.160.050 D 160 50 25 - 110 13.5 20 13 2
2960.71.160.080 D 160 80 40 - 110 13.5 20 13 2
2960.71.160.100 G 160 100 25 50 110 13.5 20 13 3
2960.71.160.125 G 160 125 25 75 110 13.5 20 13 3
2960.71.160.160 G 160 160 25 110 110 13.5 20 13 3
2960.71.160.200 G 160 200 25 150 110 13.5 20 13 3
2960.71.160.250 H 160 250 40 170 110 13.5 20 13 4
2960.71.160.315 H 160 315 40 235 110 13.5 20 13 4

subject to alterations D187


Sliding pad, Steel, VDI 3357
2960.87.

b
D B

e1

e
a

l1

l1
b

e1
G H
b

e1

Material:
Steel, surface hardened
Note:

e
Screws are not included.
a

e
Fixing:
Use socket cap screws DIN EN ISO 4762.
l1

l1

2960.87.
0,02
0
20 -0,02
10

R5
15
°
d1

d
3x45°

D188 subject to alterations


Sliding pad, Steel, VDI 3357
2960.87. Sliding pad, Steel, VDI 3357
Number of
Order No Shape b a l1 e e1 d d1 t screw holes
2960.87.050.080 B 50 80 25 30 - 9 15 9 2
2960.87.050.100 B 50 100 25 50 - 13.5 20 13 2
2960.87.050.125 B 50 125 25 75 - 13.5 20 13 2
2960.87.050.160 B 50 160 25 110 - 13.5 20 13 2
2960.87.050.200 B 50 200 25 150 - 13.5 20 13 2
2960.87.080.050 D 80 50 25 - 30 9 15 9 2
2960.87.080.080 B 80 80 25 30 - 13.5 20 13 2
2960.87.080.100 B 80 100 25 50 - 13.5 20 13 2
2960.87.080.125 B 80 125 25 75 - 13.5 20 13 2
2960.87.080.160 B 80 160 25 110 - 13.5 20 13 2
2960.87.080.200 B 80 200 25 150 - 13.5 20 13 2
2960.87.080.250 B 80 250 40 170 - 13.5 20 13 2
2960.87.080.315 B 80 315 40 235 - 13.5 20 13 2
2960.87.100.050 D 100 50 25 - 50 13.5 20 13 2
2960.87.100.080 D 100 80 40 - 50 13.5 20 13 2
2960.87.100.100 B 100 100 25 50 - 13.5 20 13 2
2960.87.100.125 B 100 125 25 75 - 13.5 20 13 2
2960.87.100.160 B 100 160 25 110 - 13.5 20 13 2
2960.87.100.200 B 100 200 25 150 - 13.5 20 13 2
2960.87.100.250 B 100 250 40 170 - 13.5 20 13 2
2960.87.100.315 B 100 315 40 235 - 13.5 20 13 2
2960.87.125.050 D 125 50 25 - 75 13.5 20 13 2
2960.87.125.080 D 125 80 40 - 75 13.5 20 13 2
2960.87.125.100 G 125 100 25 50 75 13.5 20 13 3
2960.87.125.125 G 125 125 25 75 75 13.5 20 13 3
2960.87.125.160 G 125 160 25 110 75 13.5 20 13 3
2960.87.125.200 G 125 200 25 150 75 13.5 20 13 3
2960.87.125.250 G 125 250 40 170 75 13.5 20 13 3
2960.87.125.315 G 125 315 40 235 75 13.5 20 13 3
2960.87.160.050 D 160 50 25 - 110 13.5 20 13 2
2960.87.160.080 D 160 80 40 - 110 13.5 20 13 2
2960.87.160.100 G 160 100 25 50 110 13.5 20 13 3
2960.87.160.125 G 160 125 25 75 110 13.5 20 13 3
2960.87.160.160 G 160 160 25 110 110 13.5 20 13 3
2960.87.160.200 G 160 200 25 150 110 13.5 20 13 3
2960.87.160.250 H 160 250 40 170 110 13.5 20 13 4
2960.87.160.315 H 160 315 40 235 110 13.5 20 13 4

subject to alterations D189


Sliding pad, Steel with sinterlayer, VDI 3357
2960.30.

b
D B

e1

e
a

l1

l1
b

e1
G H
b

e1

Description:
Steel with sinterlayer is a two-layer material. ​
It ensures low maintenance, selflubricating ​

e
service even in arduous multishift ​
applications.
a

Material:
Steel plate with sinterlayer,
part of lubricant 20-25%.
l1

l1
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.

2960.30.

D190 subject to alterations


Sliding pad, Steel with sinterlayer, VDI 3357
2960.30. Sliding pad, Steel with sinterlayer, VDI 3357
Number of
Order No Shape b a l1 e e1 d d1 t screw holes
2960.30.050.080 B 50 80 25 30 - 9 15 9 2
2960.30.050.100 B 50 100 25 50 - 13.5 20 13 2
2960.30.050.125 B 50 125 25 75 - 13.5 20 13 2
2960.30.050.160 B 50 160 25 110 - 13.5 20 13 2
2960.30.050.200 B 50 200 25 150 - 13.5 20 13 2
2960.30.080.050 D 80 50 25 - 30 9 15 9 2
2960.30.080.080 B 80 80 25 30 - 13.5 20 13 2
2960.30.080.100 B 80 100 25 50 - 13.5 20 13 2
2960.30.080.125 B 80 125 25 75 - 13.5 20 13 2
2960.30.080.160 B 80 160 25 110 - 13.5 20 13 2
2960.30.080.200 B 80 200 25 150 - 13.5 20 13 2
2960.30.080.250 B 80 250 40 170 - 13.5 20 13 2
2960.30.080.315 B 80 315 40 235 - 13.5 20 13 2
2960.30.100.050 D 100 50 25 - 50 13.5 20 13 2
2960.30.100.080 D 100 80 40 - 50 13.5 20 13 2
2960.30.100.100 B 100 100 25 50 - 13.5 20 13 2
2960.30.100.125 B 100 125 25 75 - 13.5 20 13 2
2960.30.100.160 B 100 160 25 110 - 13.5 20 13 2
2960.30.100.200 B 100 200 25 150 - 13.5 20 13 2
2960.30.100.250 B 100 250 40 170 - 13.5 20 13 2
2960.30.100.315 B 100 315 40 235 - 13.5 20 13 2
2960.30.125.050 D 125 50 25 - 75 13.5 20 13 2
2960.30.125.080 D 125 80 40 - 75 13.5 20 13 2
2960.30.125.100 G 125 100 25 50 75 13.5 20 13 3
2960.30.125.125 G 125 125 25 75 75 13.5 20 13 3
2960.30.125.160 G 125 160 25 110 75 13.5 20 13 3
2960.30.125.200 G 125 200 25 150 75 13.5 20 13 3
2960.30.125.250 G 125 250 40 170 75 13.5 20 13 3
2960.30.125.315 G 125 315 40 235 75 13.5 20 13 3
2960.30.160.050 D 160 50 25 - 110 13.5 20 13 2
2960.30.160.080 D 160 80 40 - 110 13.5 20 13 2
2960.30.160.100 G 160 100 25 50 110 13.5 20 13 3
2960.30.160.125 G 160 125 25 75 110 13.5 20 13 3
2960.30.160.160 G 160 160 25 110 110 13.5 20 13 3
2960.30.160.200 G 160 200 25 150 110 13.5 20 13 3
2960.30.160.250 H 160 250 40 170 110 13.5 20 13 4
2960.30.160.315 H 160 315 40 235 110 13.5 20 13 4

subject to alterations D191


Sliding pad, Bronze with solid lubricant, ISO 9183-1
2960.70. A B
b b

a
e1

e1
l1

l1
l2 e2

C D
b b

l1
e1
Material: l2 e2
a

Bronze with solid lubricant, oilless lubricating


Note:
e1

Screws are not included.


Fixing:
l1

Use socket cap screws DIN EN ISO 4762 M12. F


b

E
b

e1
a
a

e1

e1
l1

l1

l2 e2 l2 e2

2960.70.
0,02

20 ± 0,025
10

R5
0
R1 °
15
ø13,5

ø20

13

D192 subject to alterations


Sliding pad, Bronze with solid lubricant, ISO 9183-1
2960.70. Sliding pad, Bronze with solid lubricant, ISO 9183-1
Order No Shape b a l1 e1 l2 e2
2960.70.050.080 B 50 80 20 35 25 -
2960.70.050.100 B 50 100 20 55 25 -
2960.70.050.125 B 50 125 20 80 25 -
2960.70.050.160 B 50 160 20 115 25 -
2960.70.050.200 B 50 200 20 155 25 -
2960.70.050.250 C 50 250 20 100 25 -
2960.70.080.050 D 80 50 25 - 20 40
2960.70.080.080 E 80 80 20 35 20 40
2960.70.080.100 E 80 100 20 55 20 40
2960.70.080.125 E 80 125 20 80 20 40
2960.70.080.160 A 80 160 20 115 20 40
2960.70.080.200 A 80 200 20 155 20 40
2960.70.080.250 F 80 250 20 100 20 40
2960.70.080.315 F 80 315 20 132 20 40
2960.70.100.050 D 100 50 25 - 20 60
2960.70.100.080 E 100 80 20 35 20 60
2960.70.100.100 E 100 100 20 55 20 60
2960.70.100.125 A 100 125 20 80 20 60
2960.70.100.160 A 100 160 20 115 20 60
2960.70.100.200 A 100 200 20 155 20 60
2960.70.100.250 F 100 250 20 100 20 60
2960.70.100.315 F 100 315 20 132 20 60
2960.70.125.050 D 125 50 25 - 20 85
2960.70.125.080 E 125 80 20 35 20 85
2960.70.125.100 A 125 100 20 55 20 85
2960.70.125.125 A 125 125 20 80 20 85
2960.70.125.160 A 125 160 20 115 20 85
2960.70.125.200 A 125 200 20 155 20 85
2960.70.125.250 F 125 250 20 100 20 85
2960.70.125.315 F 125 315 20 132 20 85
2960.70.160.050 D 160 50 25 - 20 120
2960.70.160.080 A 160 80 20 35 20 120
2960.70.160.100 A 160 100 20 55 20 120
2960.70.160.125 A 160 125 20 80 20 120
2960.70.160.160 A 160 160 20 115 20 120
2960.70.160.200 A 160 200 20 155 20 120
2960.70.160.250 F 160 250 20 100 20 120
2960.70.160.315 F 160 315 20 132 20 120

subject to alterations D193


Sliding pad, Bronze with solid lubricant
2960.85. C

A B

e3
a
e3
a

e3
a
e2

e2

e2
e e e1 e e1
b b b

2960.85. 2960.85. Sliding pad, Bronze with solid lubricant


0,02 Number of
20 ± 0,025 Order No Shape b a e e1 e2 e3 screw holes
12 2960.85.028.075 A 28 75 14 - 15 45 2
2960.85.028.100 A 28 100 14 - 25 50 2
ø18
ø11

2960.85.028.125 A 28 125 14 - 25 75 2
2960.85.028.150 A 28 150 14 - 25 100 2
R2
2960.85.038.075 A 38 75 19 - 15 45 2
2960.85.038.100 A 38 100 19 - 25 50 2
2960.85.038.125 A 38 125 19 - 25 75 2
DIN 74- 2960.85.038.150 A 38 150 19 - 25 100 2
Km 2960.85.038.200 A 38 200 19 - 25 150 2
2960.85.048.075 A 48 75 24 - 15 45 2
2960.85.048.100 A 48 100 24 - 25 50 2
2960.85.048.125 A 48 125 24 - 25 75 2
2960.85.048.150 A 48 150 24 - 25 100 2
R5 2960.85.048.200 A 48 200 24 - 25 150 2
2960.85.058.075 A 58 75 29 - 15 45 2
2960.85.058.100 A 58 100 29 - 25 50 2
2960.85.058.150 A 58 150 29 - 25 100 2
2960.85.075.075.1 A 75 75 37.5 - 15 45 2
Material: 2960.85.075.075 B 75 75 25 25 25 25 2
Bronze with solid lubricant, oilless lubricating 2960.85.075.100.1 A 75 100 37.5 - 25 50 2
2960.85.075.100 B 75 100 25 25 25 50 2
Note: 2960.85.075.125 A 75 125 37.5 - 25 75 2
Screws are not included. 2960.85.075.150 A 75 150 37.5 - 25 100 2
2960.85.075.200 A 75 200 37.5 - 25 150 2
Fixing: 2960.85.100.100 C 100 100 25 50 25 50 4
Use socket cap screws DIN EN ISO 4762 M10. 2960.85.100.125 C 100 125 25 50 25 75 4
2960.85.100.150 C 100 150 25 50 25 100 4
2960.85.100.200 C 100 200 25 50 25 150 4
2960.85.100.250 C 100 250 25 50 25 200 4
2960.85.100.300 C 100 300 25 50 25 250 4
2960.85.125.125 C 125 125 37.5 50 25 75 4
2960.85.125.150 C 125 150 37.5 50 25 100 4
2960.85.125.200 C 125 200 37.5 50 25 150 4
2960.85.125.250 C 125 250 37.5 50 25 200 4
2960.85.125.300 C 125 300 37.5 50 25 250 4
2960.85.125.350 C 125 350 37.5 50 25 300 4
2960.85.150.150 C 150 150 25 100 25 100 4
2960.85.150.200 C 150 200 25 100 25 150 4
2960.85.150.250 C 150 250 25 100 25 200 4
2960.85.150.300 C 150 300 25 100 25 250 4
2960.85.200.200 C 200 200 25 150 25 150 4
2960.85.200.250 C 200 250 25 150 25 200 4
2960.85.200.300 C 200 300 25 150 25 250 4

D194 subject to alterations


Sliding pad, Bronze with solid lubricant
2960.86.

A B
A B
100

100
a

2960.86.
25

25

A B 0,02
e1 25 e1 20 ± 0,025
A B 12
b b

ø17
ø11
DIN 74-
R3 Km
2x45°

2x45°

,5
2x45° 2x45°
R5
3x45°

3x45°

R3 R5
,5
A-A B-B

2960.86. Sliding pad, Bronze with solid lubricant Material:


Bronze with solid lubricant, ​
Number of oilless lubricating
Order No Shape b a e1 screw holes
2960.86.038.150 A 38 150 19 2 Note:
2960.86.075.150 A 75 150 37.5 2 Screws are not included.
2960.86.100.150 B 100 150 50 4
Fixing:
Use socket cap screws
DIN EN ISO 4762 M10.

subject to alterations D195


Sliding pad, Bronze with solid lubricant
2960.76.

A B

e
a
2960.76.
a

e
13 +0,5
3x45°

3x45°
R5

25

25
R2
ø14

ø20

25 25
e1 e1 e1
b b

DIN 74
Km 12

25 -0,02

0,02

Material: 2960.76. Sliding pad, Bronze with solid lubricant


Bronze with solid lubricant, ​
oilless lubricating Number of
Order No Shape b a e e1 screw holes
Note: 2960.76.080.100 A 80 100 50 30 2
Screws are not included. 2960.76.080.125 A 80 125 75 30 2
2960.76.080.160 A 80 160 110 30 2
Fixing: 2960.76.080.200 B 80 200 75 15 3
Use socket cap screws 2960.76.100.125 A 100 125 75 50 2
DIN EN ISO 4762 M12. 2960.76.100.160 A 100 160 110 50 2
2960.76.100.200 B 100 200 75 25 3
2960.76.125.125 A 125 125 75 75 2

D196 subject to alterations


Sliding pad, Bronze with solid lubricant, CNOMO
2962.78.45.
B
A

l
h1
h
l
h1

b
c
h

b c1
c c2
a a
D

C
2962.78.45.
A, B

l
h2

g
ø16

16 +0,05
0

2x45°
10

R3
l

0,02
h1

h1

ø9
h

C, D
e
h
e

16 +0,05
0
ø16

2x45°
b b

10

R3
c c

0,02
d d
a a ø9 ø11

2962.78.45. Sliding pad, Bronze with solid lubricant, CNOMO Material:


Bronze with solid lubricant, ​
Number of oilless lubricating
screw Number of
Order No Shape a l b c c1 c2 d e f g h h1 h2 counterbores screw holes Note:
2962.78.45.050.16.063 A 50 63 15 35 - - - - - - 12 51 - 2 - Screws are not included.
2962.78.45.050.16.160 C 50 160 19 31 - - - - - - 21 147 - 2 -
2962.78.45.050.16.250 D 50 250 19 31 - - - - - - 21 121237 3 - Fixing:
2962.78.45.080.16.160 C 80 160 22 58 - - 68 15 145 - 31 147 - 2 2 Use socket cap screws
2962.78.45.080.16.250 D 80 250 22 58 - - 68 25 105235 21 121237 3 3 DIN EN ISO 4762 M8.
2962.78.45.100.16.063 B 100 63 15 33 67 85 - - - - 12 51 - 4 -

subject to alterations D197


Sliding pad, Bronze with solid lubricant
2962.78.
D E

A
B

e1

e1
C
e2

a -0,5

a -0,5
e2

e1
e2

a -0,5

a -0,5

e1

e1

e1
e2

e1
B

e
l1 e 2 l1 l1 e 2 l1
b -0,1 b -0,1 b -0,1 b -0,1
F H L M
G
e2

e1
e1

e1
e1

e3
a -0,5

a -0,5

a -0,5
e3

e3
a -0,5

Material:

e3
Bronze with solid lubricant, oilless lubricating

e1

e1
G
e1

Note:

e1
Screws are not included. e2
e

e
e

Fixing: l1 l1 l1 l1
Use socket cap screws DIN EN ISO 4762, or ​ b -0,1 b -0,1 b -0,1
countersunk cap screws DIN 7991/ISO 10642. b -0,1
I J K
e1

e1
a -0,5

a -0,5

e1
a -0,5

e3

e1
e1

l1 l1
e

b -0,1 b -0,1
l1
b -0,1

2962.78.
1x45°

I
d
s ±0,025

5
15°

0,02
t

R2 d1
A, B, C, D, F+G
E, H, L, M
1x45°

J
d
±0,025

5
15°

0,02
ts
d1

d1
R2

d1
90°

R2
d

1x45° 1x45°
1x45° 1x45°
1x45°

K
d
±0,025

t 5 5
s ±0,025 s ±0,025
15°

0,02
ts

0,02 0,02
R2 d1

D198 subject to alterations


Sliding pad, Bronze with solid lubricant
2962.78. Sliding pad, Bronze with solid lubricant
Number of
Order No Shape b s a l1 e e1 e2 e3 screw holes d d1 t
2962.78.030.12.0100 A 30 12 100 15 20 60 - - 2 15 9 9
2962.78.030.12.0160 B 30 12 160 15 20 60 - - 3 15 9 9
2962.78.030.12.0240 B 30 12 240 15 25 95 - - 3 15 9 9
2962.78.030.12.0250 B 30 12 250 15 20 105 - - 3 15 9 9
2962.78.030.12.0300 L 30 12 300 15 25 85 - 80 4 15 9 9
2962.78.030.12.0350 L 30 12 350 15 25 100 - 100 4 15 9 9
2962.78.030.12.0400 L 30 12 400 15 25 115 - 120 4 15 9 9
2962.78.030.12.0450 M 30 12 450 15 25 100 - 100 5 15 9 9
2962.78.030.12.0500 M 30 12 500 15 25 110 - 115 5 15 9 9
2962.78.040.08.0100 F 40 8 100 20 20 60 - - 2 - 9 5
2962.78.040.08.0160 G 40 8 160 20 20 60 - - 3 - 9 5
2962.78.040.08.0250 G 40 8 250 20 20 105 - - 3 - 9 5
2962.78.040.12.0100 A 40 12 100 20 20 60 - - 2 15 9 9
2962.78.040.12.0160 B 40 12 160 20 20 60 - - 3 15 9 9
2962.78.040.12.0250 B 40 12 250 20 20 105 - - 3 15 9 9
2962.78.040.16.0100 A 40 16 100 20 20 60 - - 2 18 11 11
2962.78.040.16.0160 B 40 16 160 20 20 60 - - 3 18 11 11
2962.78.040.16.0250 B 40 16 250 20 20 105 - - 3 18 11 11
2962.78.050.20.0100 A 50 20 100 15 20 60 20 - 2 20 13.5 13
2962.78.050.20.0160 B 50 20 160 15 20 60 10 - 3 20 13.5 13
2962.78.050.20.0240 A 50 20 240 25 50 140 - - 2 20 13.5 13
2962.78.050.20.0240.1 K 50 20 240 25 50 140 - - 2 20 13.5 13
2962.78.050.20.0250 B 50 20 250 15 20 105 10 - 3 20 13.5 13
2962.78.050.20.0300 B 50 20 300 25 50 100 - - 3 20 13.5 13
2962.78.050.20.0300.1 J 50 20 300 25 50 100 - - 3 20 13.5 13
2962.78.050.20.0350 B 50 20 350 25 50 125 - - 3 20 13.5 13
2962.78.050.20.0350.1 J 50 20 350 25 50 125 - - 3 20 13.5 13
2962.78.050.20.0400.1 J 50 20 400 25 50 150 - - 3 20 13.5 13
2962.78.050.20.0450.1 I 50 20 450 25 50 115 - 120 4 20 13.5 13
2962.78.050.20.0500.1 I 50 20 500 25 50 135 - 130 4 20 13.5 13
2962.78.060.16.0100 A 60 16 100 15 20 60 30 - 2 18 11 11
2962.78.060.16.0160 B 60 16 160 15 20 60 15 - 3 18 11 11
2962.78.060.16.0250 B 60 16 250 15 20 105 15 - 3 18 11 11
2962.78.080.12.0100 A 80 12 100 20 20 60 40 - 2 15 9 9
2962.78.080.12.0160 C 80 12 160 20 20 120 40 - 4 15 9 9
2962.78.080.12.0250 D 80 12 250 20 20 105 20 - 5 15 9 9
2962.78.080.20.0100 A 80 20 100 20 20 60 40 - 2 20 13.5 13
2962.78.080.20.0160 C 80 20 160 20 20 120 40 - 4 20 13.5 13
2962.78.080.20.0250 D 80 20 250 20 20 105 20 - 5 20 13.5 13
2962.78.080.20.0300 B 80 20 300 40 50 100 - - 3 20 13.5 13
2962.78.080.20.0300.1 J 80 20 300 40 50 100 - - 3 20 13.5 13
2962.78.080.20.0350 B 80 20 350 40 50 125 - - 3 20 13.5 13
2962.78.080.20.0350.1 J 80 20 350 40 50 125 - - 3 20 13.5 13
2962.78.080.20.0400 B 80 20 400 40 50 150 - - 3 20 13.5 13
2962.78.080.20.0400.1 J 80 20 400 40 50 150 - - 3 20 13.5 13
2962.78.080.20.0450 L 80 20 450 40 50 115 - 120 4 20 13.5 13
2962.78.080.20.0450.1 I 80 20 450 40 50 115 - 120 4 20 13.5 13
2962.78.080.20.0500 L 80 20 500 40 50 135 - 130 4 20 13.5 13
2962.78.080.20.0500.1 I 80 20 500 40 50 135 - 130 4 20 13.5 13
2962.78.100.16.0100 A 100 16 100 20 20 60 60 - 2 18 11 11
2962.78.100.16.0160 C 100 16 160 20 20 120 60 - 4 18 11 11
2962.78.100.16.0250 E 100 16 250 20 20 105 60 - 6 18 11 11
2962.78.125.20.0100 C 125 20 100 20 20 60 85 - 4 20 13.5 13
2962.78.125.20.0160 C 125 20 160 20 20 120 85 - 4 20 13.5 13
2962.78.125.20.0250 E 125 20 250 20 20 105 85 - 6 20 13.5 13
2962.78.125.20.0400 D 125 20 400 25 50 150 37.5 - 5 20 13.5 13
2962.78.125.20.0450 H 125 20 450 25 50 115 37.5 120 6 20 13.5 13
2962.78.125.20.0500 H 125 20 500 25 50 135 37.5 130 6 20 13.5 13

subject to alterations D199


Sliding pad, Steel, CNOMO
2962.84.45.

a
234
2962.84.45.
a
144

125
M10
16

16
17 ±0,025

ø18
1x45°

12 12
11

l1 l1
0,02

b b
2x45°

ø11

Material: 2962.84.45. Sliding pad, Steel, CNOMO


Steel, surface hardened
Number of
Note: screw Number of
Screws are not included. Order No Shape b a l1 counterbores threads
Fixing: 2962.84.45.050.17.160
2962.84.45.050.17.250
A
B
50
50
160
250
38
38
2
3
2
3
Use socket cap screws 2962.84.45.080.17.160 A 80 160 68 2 2
DIN EN ISO 4762 M10. 2962.84.45.080.17.250 B 80 250 68 3 3

D200 subject to alterations


Sliding pad, Steel with solid lubricant
2962.85.
A B D

e1
e2

e1

a
e2

e1
e1
a

e1
e

e
l1 l1 l1
b b b

H L 2962.85.
0,02
e2
e1

e1
e3

e3
a

d1

R2
e1

e1

d
e2

1x45°
e

1x45°
l1 l1 t
b b s

2962.85. Sliding pad, Steel with solid lubricant Material:


Steel, surface hardened. Sliding ​
Number of faces with embedded solid ​
Order No Shape b s a l1 e e1 e2 e3 screw holes d1 d t lubricant.
2962.85.050.20.0240 A 50 20 240 25 50 140 - - 2 13.5 20 13
2962.85.050.20.0300 B 50 20 300 25 50 100 - - 3 13.5 20 13 Note:
2962.85.050.20.0350 B 50 20 350 25 50 125 - - 3 13.5 20 13 Screws are not included.
2962.85.080.20.0300 B 80 20 300 40 50 100 - - 3 13.5 20 13
2962.85.080.20.0350 B 80 20 350 40 50 125 - - 3 13.5 20 13 Fixing:
2962.85.080.20.0400 B 80 20 400 40 50 150 - - 3 13.5 20 13 Use socket cap screws
2962.85.080.20.0450 L 80 20 450 40 50 115 - 120 4 13.5 20 13 DIN EN ISO 4762 M12.
2962.85.080.20.0500 L 80 20 500 40 50 135 - 130 4 13.5 20 13
2962.85.125.20.0400 D 125 20 400 25 50 150 37.5 - 5 13.5 20 13
2962.85.125.20.0450 H 125 20 450 25 50 115 37.5 120 6 13.5 20 13
2962.85.125.20.0500 H 125 20 500 25 50 135 37.5 130 6 13.5 20 13

subject to alterations D201


Sliding pad, Bronze with solid lubricant, NAAMS
2960.79.

A B C

a
e3

e3
e

e3
2960.79.

e2
a
l1 l3

30°
b

a
e2
R5

D
10

e1
ø13,5

ø20

e3
a

e
e

13 +0,5
15°
DIN 74 l1 l3 l1 l2 l3 l1 l3
Km 12 0,02 A b b b

0,1 A
3x45°
A 20 ±0,025

Material: 2960.79. Sliding pad, Bronze with solid lubricant, NAAMS


Bronze with solid lubricant, ​
oilless lubricating Number of
Order No Shape b a l1 l2 l3 e e1 e2 e3 screw holes
Note: 2960.79.050.100 A 50 100 25 - - 30 - - 30 2
Screws are not included. 2960.79.050.150 A 50 150 25 - - 30 - - 80 2
2960.79.050.200 A 50 200 25 - - 40 - - 120 2
Fixing: 2960.79.080.100 A 80 100 20 - 40 30 - - 30 2
Use socket cap screws 2960.79.080.150 A 80 150 20 - 40 30 - - 80 2
DIN EN ISO 4762 M12. 2960.79.080.200 A 80 200 20 - 40 40 - - 120 2
2960.79.080.250 A 80 250 20 - 40 40 - - 170 2
2960.79.080.315 B 80 315 20 20 20 40 - 210 25 3
2960.79.100.050 D 100 50 22 - 56 14 - - 13 2
2960.79.100.080 D 100 80 22 - 56 30 - - 20 2
2960.79.100.100 A 100 100 22 - 56 30 - - 30 2
2960.79.100.150 A 100 150 22 - 56 30 - - 80 2
2960.79.100.200 B 100 200 22 28 28 40 - 95 25 3
2960.79.100.250 B 100 250 22 28 28 40 - 145 25 3
2960.79.100.315 B 100 315 22 28 28 40 - 210 25 3
2960.79.125.080 D 125 80 25 - 75 30 - - 20 2
2960.79.125.100 A 125 100 25 - 75 30 - - 30 2
2960.79.125.150 A 125 150 25 - 75 30 - - 80 2
2960.79.125.200 B 125 200 25 37 38 40 - 95 25 3
2960.79.125.250 B 125 250 25 37 38 40 - 145 25 3
2960.79.125.315 C 125 315 25 - 75 40 25 165 25 4
2960.79.160.100 A 160 100 30 - 100 30 - - 30 2
2960.79.160.150 A 160 150 30 - 100 30 - - 80 2
2960.79.160.200 B 160 200 30 50 50 40 - 95 25 3
2960.79.160.250 C 160 250 30 - 100 40 25 120 25 4
2960.79.160.315 C 160 315 30 - 100 40 25 185 25 4

D202 subject to alterations


Sliding pad, Steel, NAAMS
2960.80.

A B C
a
e3

e3
e

e3

2960.80.
e2
a

l1 l3

30°
b
a

R5
e2

10
e1

ø13,5

ø20
e3
a

e
e

13 +0,5
15°
l1 l3 l1 l2 l3 l1 l3 DIN 74
Km 12 0,02 A
b b b

0,1 A
3x45°
A 20 ±0,025

2960.80. Sliding pad, Steel, NAAMS Material:


Steel, surface hardened
Number of
Order No Shape b a l1 l2 l3 e e1 e2 e3 screw holes Note:
2960.80.050.100 A 50 100 25 - - 30 - - 30 2 Screws are not included.
2960.80.050.150 A 50 150 25 - - 30 - - 80 2
2960.80.050.200 A 50 200 25 - - 40 - - 120 2 Fixing:
2960.80.080.100 A 80 100 20 - 40 30 - - 30 2 Use socket cap screws
2960.80.080.150 A 80 150 20 - 40 30 - - 80 2 DIN EN ISO 4762 M12.
2960.80.080.200 A 80 200 20 - 40 40 - - 120 2
2960.80.080.250 A 80 250 20 - 40 40 - - 170 2
2960.80.080.315 B 80 315 20 20 20 40 - 210 25 3
2960.80.100.050 D 100 50 22 - 56 14 - - 13 2
2960.80.100.080 D 100 80 22 - 56 30 - - 20 2
2960.80.100.100 A 100 100 22 - 56 30 - - 30 2
2960.80.100.150 A 100 150 22 - 56 30 - - 80 2
2960.80.100.200 B 100 200 22 28 28 40 - 95 25 3
2960.80.100.250 B 100 250 22 28 28 40 - 145 25 3
2960.80.100.315 B 100 315 22 28 28 40 - 210 25 3
2960.80.125.080 D 125 80 25 - 75 30 - - 20 2
2960.80.125.100 A 125 100 25 - 75 30 - - 30 2
2960.80.125.150 A 125 150 25 - 75 30 - - 80 2
2960.80.125.200 B 125 200 25 37 38 40 - 95 25 3
2960.80.125.250 B 125 250 25 37 38 40 - 145 25 3
2960.80.125.315 C 125 315 25 - 75 40 25 165 25 4
2960.80.160.100 A 160 100 30 - 100 30 - - 30 2
2960.80.160.150 A 160 150 30 - 100 30 - - 80 2
2960.80.160.200 B 160 200 30 50 50 40 - 95 25 3
2960.80.160.250 C 160 250 30 - 100 40 25 120 25 4
2960.80.160.315 C 160 315 30 - 100 40 25 185 25 4

subject to alterations D203


Sliding pad, Bronze with solid lubricant, AFNOR/ISO 9183-2
2960.74. b
25 e 2 b
B C
e1 25 e1

b
A
25 e 1

e
e
a

e3
a

e
e

20 e
20
20
b
F
25 e1

b
E
25 e1

e
b
D
25 e 1

e
e
Material:

e
e

e
Bronze with solid lubricant, oilless lubricating
a
Note:
a

e
e

e
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.

e
e

20
20

20
b
H
25 e 1 e2 e1

b b
G I
25 e 1 e2 e1 25 e1 e2
e1
a

e2

20 e 4 e 4
a
a

e3

20 e 1
20

2960.74.
30°

R 10
12
ø11

ø20

14

DIN 74 - Km

20 ± 0,01

0,02

D204 subject to alterations


Sliding pad, Bronze with solid lubricant, AFNOR/ISO 9183-2
2960.74. Sliding pad, Bronze with solid lubricant, AFNOR/ISO 9183-2
Number of
Order No Shape b a e e1 e2 e3 e4 screw holes
2960.74.070.100 A 70 100 50 20 - - - 2
2960.74.070.150 B 70 150 50 10 20 - - 3
2960.74.070.200 D 70 200 50 20 - - - 4
2960.74.100.100 I 100 100 - 30 20 - 25 3
2960.74.100.150 C 100 150 25 50 - 50 - 4
2960.74.100.200 D 100 200 50 50 - - - 4
2960.74.100.250 E 100 250 50 50 - - - 5
2960.74.100.300 F 100 300 50 50 - - - 6
2960.74.150.100 G 150 100 - 25 50 50 - 4
2960.74.150.150 H 150 150 - 25 50 - - 4
2960.74.150.200 D 150 200 50 100 - - - 4
2960.74.150.250 E 150 250 50 100 - - - 5
2960.74.150.300 F 150 300 50 100 - - - 6
2960.74.200.100 G 200 100 - 50 50 50 - 4

subject to alterations D205


Sliding pad, Special cast iron (GG25) with solid lubricant,
AFNOR/ISO 9183-​2
2960.75. b
25 e 2 b
B C
e1 25 e1

b
A
25 e 1

e
e
a

e3
a

e
e

20 e
20
20
b
F
25 e1

b
E
25 e1

e
b
D
25 e 1

e
e
Description:

e
e

e
Special cast iron with solid lubricant is a low-​
cost alternative, altthough absorption of the ​ a
a

surface pressure is reduced by 60%.

e
e

e
Material:
Special cast iron (GG25) with solid lubricant.

e
e

e
Note:

20
20

20
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
b
H
25 e 1 e2 e1

b b
G I
25 e 1 e2 e1 25 e1 e2
e1
a

e2

20 e 4 e 4
a
a

e3

20 e 1
20

2960.75.
30°

R 10
12
ø11

ø20

14

DIN 74 - Km

21 ± 0,25

0,02

D206 subject to alterations


Sliding pad, Special cast iron (GG25) with solid lubricant,
AFNOR/ISO 9183-​2

2960.75. Sliding pad, Special cast iron (GG25) with solid lubricant, AFNOR/ISO 9183-2
Number of
Order No Shape b a e e1 e2 e3 e4 screw holes
2960.75.070.100 A 70 100 50 20 - - - 2
2960.75.070.150 B 70 150 50 10 20 - - 3
2960.75.070.200 D 70 200 50 20 - - - 4
2960.75.100.100 I 100 100 - 30 20 - 25 3
2960.75.100.150 C 100 150 25 50 - 50 - 4
2960.75.100.200 D 100 200 50 50 - - - 4
2960.75.100.250 E 100 250 50 50 - - - 5
2960.75.100.300 F 100 300 50 50 - - - 6
2960.75.150.100 G 150 100 - 25 50 50 - 4
2960.75.150.150 H 150 150 - 25 50 - - 4
2960.75.150.200 D 150 200 50 100 - - - 4
2960.75.150.250 E 150 250 50 100 - - - 5
2960.75.150.300 F 150 300 50 100 - - - 6
2960.75.200.100 G 200 100 - 50 50 50 - 4

subject to alterations D207


Sliding pad, Steel with oil groove, CNOMO
2960.44.45.
e1
B C
e9
e9
A

a
e6
e5
20

20

e5
a
e4

e4

70

e4
45

45

20
25 25 25
e9
e1 e1
b e2 b
b
F
E
e9
e9
D

a
e8
a
e7

e7
a

Material:

e6
e6

e6
145
145
e5

e5

e5
Steel, surface hardened

20
20

20
95

e4

e4

e4
Note:
Screws are not included. 25 25 25 e 9
Fixing: e1
b
e1
b
e1
Use socket cap screws DIN EN ISO 4762 M10. b

H
e9
G I
e1
a
e6
20

e5
a

a
e4

70

e5
e4

e4
45

20

20
32,5
25 25 e 1 25
e1 e2 e9
e9 e3 e2
e2 b b
e3
b

2960.44.45.

30°
14
R10
ø11

ø20
ø7

3x45°
21 ±0,25

0,02

D208 subject to alterations


Sliding pad, Steel with oil groove, CNOMO
2960.44.45. Sliding pad, Steel with oil groove, CNOMO
Number of
Order No Shape b a e1 e2 e3 e4 e5 e6 e7 e8 e9 screw holes
2960.44.45.070.100 A 70 100 20 - - 70 - - - - 10 2
2960.44.45.070.150 B 70 150 10 20 - 70 120 - - - 10 3
2960.44.45.070.200 D 70 200 20 - - 70 120 170 - - 10 4
2960.44.45.100.100 I 100 100 30 50 - 45 70 - - - 25 3
2960.44.45.100.150 C 100 150 50 - - 45 95 120 - - 25 4
2960.44.45.100.200 D 100 200 50 - - 70 120 170 - - 25 4
2960.44.45.100.250 E 100 250 50 - - 70 120 170 220 - 25 5
2960.44.45.100.300 F 100 300 50 - - 70 120 170 220 270 25 6
2960.44.45.150.100 G 150 100 25 75 100 70 - - - - 50 4
2960.44.45.150.150 H 150 150 25 75 100 45 95 120 - - 50 4
2960.44.45.150.200 D 150 200 100 - - 70 120 170 - - 50 4
2960.44.45.150.250 E 150 250 100 - - 70 120 170 220 - 50 5
2960.44.45.150.300 F 150 300 100 - - 70 120 170 220 270 50 6
2960.44.45.200.100 G 200 100 50 100 150 70 - - - - 75 4

subject to alterations D209


Sliding pad, Bronze with oil groove, CNOMO
2960.54.45. e1
e9
25
A B

a
e4

a
45

20

e5
25

e4
e1

45
b

20
e9 e9
H e2
2960.54.45. b
30° e1
12

I
14
R10
ø11

a
ø20

e6

a
e5
70

e5
e4

e4

32,5
ø7

20

20
25 e1 25
3x45° e2 e9
20 ±0,01
e3 e2
0,02 b b

Material: 2960.54.45. Sliding pad, Bronze with oil groove, CNOMO


Bronze
Number of
Note: Order No Shape b a e1 e2 e3 e4 e5 e6 e9 screw holes
Screws are not included. 2960.54.45.070.100 A 70 100 20 - - 70 - - 10 2
2960.54.45.070.150 B 70 150 10 20 - 70 120 - 10 3
Fixing: 2960.54.45.100.100 I 100 100 30 50 - 45 70 - 25 3
Use socket cap screws 2960.54.45.150.150 H 150 150 25 75 100 45 95 120 50 4
DIN EN ISO 4762 M10.

D210 subject to alterations


Sliding pad, Bronze with solid lubricant, VDI 3357
2960.81. °
15 9

10
A B

ø9
°
15 9

e
10

ø15
ø9

e1
a
ø15

DIN 74
a

Km 8

e
DIN 74
25

25
Km 8
3x45° 3x45°
b b
12 -0,02 12 -0,02
0,02 0,02

2960.81. Sliding pad, Bronze with solid lubricant, VDI 3357


Number of
Order No Shape b a e e1 screw holes
2960.81.030.080 A 30 80 30 - 2
2960.81.030.100 A 30 100 50 - 2
2960.81.030.125 A 30 125 75 - 2
2960.81.030.160 A 30 160 110 - 2
2960.81.030.200 A 30 200 150 - 2
2960.81.030.225 A 30 225 175 - 2
2960.81.030.250 B 30 250 60 80 4
2960.81.030.260 B 30 260 60 90 4
2960.81.030.280 B 30 280 60 110 4
2960.81.030.300 B 30 300 80 90 4
2960.81.030.320 B 30 320 80 110 4
2960.81.040.080 A 40 80 30 - 2
2960.81.040.100 A 40 100 50 - 2
2960.81.040.125 A 40 125 75 - 2
2960.81.040.160 A 40 160 110 - 2
2960.81.040.200 A 40 200 150 - 2
2960.81.050.080 A 50 80 30 - 2
2960.81.050.100 A 50 100 50 - 2
2960.81.050.125 A 50 125 75 - 2 Material:
2960.81.050.160 A 50 160 110 - 2 Bronze with solid lubricant, oilless lubricating
2960.81.050.200 A 50 200 150 - 2
2960.81.050.225 A 50 225 175 - 2 Note:
2960.81.050.250 B 50 250 60 80 4 Screws are not included.
2960.81.050.300 B 50 300 80 90 4
2960.81.050.350 B 50 350 100 100 4 Fixing:
2960.81.050.400 B 50 400 120 110 4 Use socket cap screws DIN EN ISO 4762 M8.
2960.81.060.080 A 60 80 30 - 2
2960.81.060.100 A 60 100 50 - 2
2960.81.060.125 A 60 125 75 - 2
2960.81.060.160 A 60 160 110 - 2
2960.81.060.200 A 60 200 150 - 2
2960.81.060.225 A 60 225 175 - 2
2960.81.060.240 B 60 240 60 70 4
2960.81.060.250 B 60 250 60 80 4
2960.81.060.260 B 60 260 60 90 4
2960.81.060.280 B 60 280 60 110 4
2960.81.080.080 A 80 80 30 - 2
2960.81.080.100 A 80 100 50 - 2
2960.81.080.125 A 80 125 75 - 2
2960.81.080.160 A 80 160 110 - 2
2960.81.080.200 A 80 200 150 - 2
2960.81.080.225 A 80 225 175 - 2
2960.81.080.240 B 80 240 60 70 4
2960.81.080.250 B 80 250 60 80 4
2960.81.080.260 B 80 260 60 90 4
2960.81.080.280 B 80 280 60 110 4
2960.81.100.240 B 100 240 60 70 4
2960.81.100.260 B 100 260 60 90 4
2960.81.100.280 B 100 280 60 110 4

subject to alterations D211


Sliding pad, Steel, VDI 3357
2960.88.
°
A 15 9

10
ø9

ø15
a

e
25
3x45°
b
12 -0,02

0,02

°
B 15 9

10
ø9
e

ø15
Material:
e1
a

Steel, surface hardened


Note:
e

Screws are not included.


Fixing:
25

Use socket cap screws DIN EN ISO 4762 M8. 3x45°


b
12 -0,02

0,02

D212 subject to alterations


Sliding pad, Steel, VDI 3357
2960.88. Sliding pad, Steel, VDI 3357
Number of
Order No Shape b a e e1 screw holes
2960.88.030.080 A 30 80 30 - 2
2960.88.030.100 A 30 100 50 - 2
2960.88.030.125 A 30 125 75 - 2
2960.88.030.160 A 30 160 110 - 2
2960.88.030.200 A 30 200 150 - 2
2960.88.040.080 A 40 80 30 - 2
2960.88.040.100 A 40 100 50 - 2
2960.88.040.125 A 40 125 75 - 2
2960.88.040.160 A 40 160 110 - 2
2960.88.040.200 A 40 200 150 - 2
2960.88.040.225 A 40 225 175 - 2
2960.88.040.240 B 40 240 60 70 4
2960.88.040.250 B 40 250 60 80 4
2960.88.040.260 B 40 260 60 90 4
2960.88.040.280 B 40 280 60 110 4
2960.88.050.080 A 50 80 30 - 2
2960.88.050.100 A 50 100 50 - 2
2960.88.050.125 A 50 125 75 - 2
2960.88.050.160 A 50 160 110 - 2
2960.88.050.180 A 50 180 130 - 2
2960.88.050.200 A 50 200 150 - 2
2960.88.050.225 A 50 225 175 - 2
2960.88.050.240 B 50 240 60 70 4
2960.88.050.250 B 50 250 60 80 4
2960.88.050.260 B 50 260 60 90 4
2960.88.050.280 B 50 280 60 110 4
2960.88.060.080 A 60 80 30 - 2
2960.88.060.100 A 60 100 50 - 2
2960.88.060.125 A 60 125 75 - 2
2960.88.060.160 A 60 160 110 - 2
2960.88.060.200 A 60 200 150 - 2
2960.88.060.225 A 60 225 175 - 2
2960.88.060.240 B 60 240 60 70 4
2960.88.060.250 B 60 250 60 80 4
2960.88.060.260 B 60 260 60 90 4
2960.88.060.280 B 60 280 60 110 4
2960.88.060.300 B 60 300 80 90 4
2960.88.060.320 B 60 320 80 110 4
2960.88.060.340 B 60 340 80 130 4
2960.88.060.350 B 60 350 100 100 4
2960.88.080.080 A 80 80 30 - 2
2960.88.080.100 A 80 100 50 - 2
2960.88.080.125 A 80 125 75 - 2
2960.88.080.160 A 80 160 110 - 2
2960.88.080.200 A 80 200 150 - 2
2960.88.080.225 A 80 225 175 - 2
2960.88.080.240 B 80 240 60 70 4
2960.88.080.250 B 80 250 60 80 4
2960.88.080.260 B 80 260 60 90 4
2960.88.080.280 B 80 280 60 110 4
2960.88.080.300 B 80 300 80 90 4
2960.88.080.320 B 80 320 80 110 4
2960.88.080.340 B 80 340 80 130 4
2960.88.080.350 B 80 350 100 100 4
2960.88.100.250 B 100 250 60 80 4
2960.88.100.280 B 100 280 60 110 4
2960.88.100.300 B 100 300 80 90 4
2960.88.100.320 B 100 320 80 110 4
2960.88.100.340 B 100 340 80 130 4
2960.88.100.350 B 100 350 100 100 4

subject to alterations D213


Sliding pad, Bronze with solid lubricant, VDI 3357
2960.93. 15°

13

10
25
R5

l2

ø13,5

ø20
l1
l2
25

3x45°
b
20 - 0,02

0,02

Material: 2960.93. Sliding pad, Bronze with solid lubricant, VDI 3357
Bronze with solid lubricant, ​
oilless lubricating Order No b l1 l2
2960.93.050.250 50 250 60
Note: 2960.93.050.300 50 300 80
Screws are not included. 2960.93.050.350 50 350 100
2960.93.050.400 50 400 120
Fixing: 2960.93.050.450 50 450 140
Use socket cap screws 2960.93.050.500 50 500 150
DIN EN ISO 4762 M12. 2960.93.080.250 80 250 60
2960.93.080.300 80 300 80
2960.93.080.350 80 350 100
2960.93.080.400 80 400 120
2960.93.080.450 80 450 140
2960.93.080.500 80 500 150
2960.93.100.250 100 250 60
2960.93.100.300 100 300 80
2960.93.100.350 100 350 100
2960.93.100.400 100 400 120
2960.93.100.450 100 450 140
2960.93.100.500 100 500 150
2960.93.125.250 125 250 60
2960.93.125.300 125 300 80
2960.93.125.350 125 350 100
2960.93.125.400 125 400 120
2960.93.125.450 125 450 140
2960.93.125.500 125 500 150
2960.93.160.250 160 250 60
2960.93.160.300 160 300 80
2960.93.160.350 160 350 100
2960.93.160.400 160 400 120
2960.93.160.450 160 450 140
2960.93.160.500 160 500 150

D214 subject to alterations


Guide bar with two sliding surfaces, Bronze with solid lubricant, VDI 3357
2962.75.

s - 0,02
A
5 t

10°
b1

d1

d
b

3x45°
25 e
a 0,02

Material:
Bronze with solid lubricant, oilless lubricating
Note:
B
5
15°

Screws are not included.


Fixing:
b1

Use socket cap screws


DIN EN ISO 4762.
b

25 e e
a

2962.75. Guide bar with two sliding surfaces, Bronze with solid lubricant, VDI 3357
Number of
Order No Shape a b s b1 e d d1 t screw holes
2962.75.025.012.0110 A 110 25 12 12.5 60 15 9 8.5 2
2962.75.025.012.0120 A 120 25 12 12.5 70 15 9 8.5 2
2962.75.025.015.0110 A 110 25 15 12.5 60 18 11 10.5 2
2962.75.025.015.0120 A 120 25 15 12.5 70 18 11 10.5 2
2962.75.060.030.0125 A 125 60 30 30 75 20 13.5 13 2
2962.75.060.030.0150 A 150 60 30 30 100 20 13.5 13 2
2962.75.060.030.0160 A 160 60 30 30 110 20 13.5 13 2
2962.75.060.030.0200 B 200 60 30 30 75 20 13.5 13 3
2962.75.060.040.0125 A 125 60 40 30 75 20 13.5 13 2
2962.75.060.040.0150 A 150 60 40 30 100 20 13.5 13 2
2962.75.060.040.0160 A 160 60 40 30 110 20 13.5 13 2
2962.75.060.040.0200 B 200 60 40 30 75 20 13.5 13 3

subject to alterations D215


Guide bar with two sliding surfaces, Bronze with solid lubricant, CNOMO
2962.75.45.
A

R3
,5
19
31
a

21
147
l

2962.75.45.
B
R3
,5

10
2x45°
19
31
a
ø16
ø9

21
121
20 +0,01
0
237
l
0,02

Material: 2962.75.45. Guide bar with two sliding surfaces, Bronze with solid ​
Bronze with solid lubricant, ​ lubricant, CNOMO
oilless lubricating
Note: Number of
Screws are not included. Order No Shape a l screw holes
2962.75.45.050.20.160 A 50 160 2
Fixing: 2962.75.45.050.20.250 B 50 250 3
Use socket cap screws
DIN EN ISO 4762 M8.

D216 subject to alterations


Guide bar with three sliding surfaces, Bronze with solid lubricant
2962.76.
s ± 0,02

5 t

15°
A
l1
b

d1

d
25 e 0,01
a
5
Material:
15°

B DIN 74 - Km
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
l1

Fixing:
Use socket cap screws DIN EN ISO 4762.
b

25 e e
a

2962.76. Guide bar with three sliding surfaces, Bronze with solid lubricant
Number of
Order No Shape a b s e l1 d d1 t screw holes
2962.76.070.032.0125 A 125 70 32 75 40 20 13.5 13 2
2962.76.070.032.0150 A 150 70 32 100 40 20 13.5 13 2
2962.76.070.032.0200 B 200 70 32 75 40 20 13.5 13 3
2962.76.090.045.0125 A 125 90 45 75 55 26 17.5 17.5 2
2962.76.090.045.0150 B 150 90 45 50 55 26 17.5 17.5 3
2962.76.090.045.0200 B 200 90 45 75 55 26 17.5 17.5 3

subject to alterations D217


Guide bar with two sliding surfaces, Bronze with solid lubricant
2962.77.
l
s ±0,1 20 e1 e2 e3
ø18 H13

17
b
min
30

3x45°

Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.

2962.77. Guide bar with two sliding surfaces, Bronze with solid lubricant
Number of
Order No b s l e1 e2 e3 screw holes
2962.77.065.040.0150 65 40 150 110 - - 2
2962.77.065.040.0200 65 40 200 80 80 - 3
2962.77.065.040.0250 65 40 250 105 105 - 3
2962.77.065.040.0300 65 40 300 90 80 90 4
2962.77.065.040.0350 65 40 350 105 100 105 4
2962.77.065.065.0150 65 65 150 110 - - 2
2962.77.065.065.0200 65 65 200 80 80 - 3
2962.77.065.065.0250 65 65 250 105 105 - 3
2962.77.065.065.0300 65 65 300 90 80 90 4
2962.77.065.065.0350 65 65 350 105 100 105 4

subject to alterations 09.2017


Guide bar with four sliding surfaces, Bronze with solid lubricant
2962.74.
l1 l1 l1 l1

l3 l2 l2 l2 l3
0,02/300

c
b ± 0,025

a ± 0,025 l ±1
0,02 300

2962.74. Guide bar with four sliding surfaces, Bronze with ​ Material:
solid lubricant Bronze with solid lubricant, oilless lubricating

Order No a b c l l1 l2 l3
2962.74.015.010.075 10.3 15.3 6 75 25 6 3
2962.74.015.010.100 10.3 15.3 6 100 25 6 3
2962.74.015.010.125 10.3 15.3 6 125 25 6 3
2962.74.015.010.150 10.3 15.3 6 150 25 6 3
2962.74.015.010.175 10.3 15.3 6 175 25 6 3
2962.74.015.010.200 10.3 15.3 6 200 25 6 3
2962.74.015.010.225 10.3 15.3 6 225 25 6 3
2962.74.015.010.250 10.3 15.3 6 250 25 6 3
2962.74.015.010.275 10.3 15.3 6 275 25 6 3
2962.74.015.010.300 10.3 15.3 6 300 25 6 3
2962.74.025.015.105 15.3 25.3 8 105 35 8 4
2962.74.025.015.140 15.3 25.3 8 140 35 8 4
2962.74.025.015.175 15.3 25.3 8 175 35 8 4
2962.74.025.015.210 15.3 25.3 8 210 35 8 4
2962.74.025.015.245 15.3 25.3 8 245 35 8 4
2962.74.025.015.280 15.3 25.3 8 280 35 8 4
2962.74.025.015.315 15.3 25.3 8 315 35 8 4
2962.74.025.015.350 15.3 25.3 8 350 35 8 4
2962.74.025.015.385 15.3 25.3 8 385 35 8 4
2962.74.025.015.420 15.3 25.3 8 420 35 8 4
2962.74.025.015.455 15.3 25.3 8 455 35 8 4
2962.74.025.015.490 15.3 25.3 8 490 35 8 4
2962.74.035.025.135 25.3 35.3 12 135 45 10 5
2962.74.035.025.180 25.3 35.3 12 180 45 10 5
2962.74.035.025.225 25.3 35.3 12 225 45 10 5
2962.74.035.025.270 25.3 35.3 12 270 45 10 5
2962.74.035.025.315 25.3 35.3 12 315 45 10 5
2962.74.035.025.360 25.3 35.3 12 360 45 10 5
2962.74.035.025.405 25.3 35.3 12 405 45 10 5
2962.74.035.025.450 25.3 35.3 12 450 45 10 5
2962.74.035.025.495 25.3 35.3 12 495 45 10 5
2962.74.045.035.165 35.3 45.3 16 165 55 12 6
2962.74.045.035.220 35.3 45.3 16 220 55 12 6
2962.74.045.035.275 35.3 45.3 16 275 55 12 6
2962.74.045.035.330 35.3 45.3 16 330 55 12 6
2962.74.045.035.385 35.3 45.3 16 385 55 12 6
2962.74.045.035.440 35.3 45.3 16 440 55 12 6
2962.74.045.035.495 35.3 45.3 16 495 55 12 6

subject to alterations D219


Guide bar with one sliding surfaces, Bronze with solid lubricant
2962.79.

R3
A

R3

e1
e1

e2
a
a
e1

e1
ød

ød
25

25
0,5x45° 0,5x45°
e e
b +0,05
+0,02 s ±0,02 b +0,05
+0,02 s ±0,02
0,02 0,02

Material: 2962.79. Guide bar with one sliding surfaces, Bronze with solid ​
Bronze with solid lubricant, ​ lubricant
oilless lubricating
Note: Number of
Screws are not included. Order No Shape b s a e e1 e2 d screw holes
2962.79.030.040.150 A 30 40 150 20 50 - 14 3
2962.79.030.040.200 A 30 40 200 20 75 - 14 3
2962.79.030.040.250 B 30 40 250 20 75 50 14 4
2962.79.040.040.150 A 40 40 150 20 50 - 14 3
2962.79.040.040.200 A 40 40 200 20 75 - 14 3
2962.79.040.040.250 B 40 40 250 20 75 50 14 4
2962.79.045.050.150 A 45 50 150 25 50 - 18 3
2962.79.045.050.200 A 45 50 200 25 75 - 18 3
2962.79.045.050.250 B 45 50 250 25 75 50 18 4
2962.79.055.050.150 A 55 50 150 25 50 - 18 3
2962.79.055.050.200 A 55 50 200 25 75 - 18 3
2962.79.055.050.250 B 55 50 250 25 75 50 18 4
2962.79.060.050.150 A 60 50 150 25 50 - 18 3
2962.79.060.050.200 A 60 50 200 25 75 - 18 3
2962.79.060.050.250 B 60 50 250 25 75 50 18 4
2962.79.070.050.150 A 70 50 150 25 50 - 18 3
2962.79.070.050.200 A 70 50 200 25 75 - 18 3
2962.79.070.050.250 B 70 50 250 25 75 50 18 4

D220 subject to alterations


Guide bar with three sliding surfaces, Bronze with solid lubricant
2962.80.

0 0
s -0,015 a -0,2

b -0,015
0

2962.80. Guide bar with three sliding surfaces, Bronze with solid ​ Material:
lubricant Bronze with solid lubricant, ​
oilless lubricating
Order No b s a
2962.80.025.016.080 25 16 80
2962.80.025.016.100 25 16 100
2962.80.025.016.125 25 16 125
2962.80.040.025.125 40 25 125
2962.80.040.025.160 40 25 160
2962.80.040.025.200 40 25 200
2962.80.063.040.200 63 40 200
2962.80.063.040.250 63 40 250
2962.80.063.040.315 63 40 315

subject to alterations D221


Guide bracket, Steel with solid lubricant, VDI 3387
2960.73.
A B

f x 45°

f x 45°
e1 e1

l1
min. support

l1
min. support
e
l2

l2

e
a
60

2960.73.

60
c

a
°
15
t
5 x 45°

r
10

b f7
d1
d

°
15

45
°

32
15 r
10

M16
10

5
ø17
r b f7

Material: 2960.73. Guide bracket, Steel with solid lubricant, VDI 3387
Steel, surface hardened. Sliding ​
faces with embedded solid ​lubri- Number of
cant. Order No Shape b a c l1 l2 e e1 d d1 f t r screw holes
2960.73.063.180.036 A 63 180 36 20 90 50 36 14 20 18 16 16 3
Note: 2960.73.063.200.036 A 63 200 36 20 90 50 36 14 20 18 16 16 3
Screws are not included. 2960.73.063.224.036 A 63 224 36 20 90 50 36 14 20 18 16 16 3
2960.73.071.180.036 A 71 180 36 20 90 50 36 14 20 18 16 16 3
Fixing: 2960.73.071.200.036 A 71 200 36 20 90 50 36 14 20 18 16 16 3
Use socket cap screws 2960.73.071.224.036 A 71 224 36 20 90 50 36 14 20 18 16 16 3
DIN EN ISO 4762. 2960.73.090.200.045 A 90 200 45 20 100 50 50 18 26 28 21 25 3
2960.73.090.224.045 A 90 224 45 20 100 50 50 18 26 28 21 25 3
2960.73.090.250.045 A 90 250 45 20 100 50 50 18 26 28 21 25 3
2960.73.112.200.045 A 112 200 45 20 100 50 50 18 26 28 21 25 3
2960.73.112.224.045 A 112 224 45 20 100 50 50 18 26 28 21 25 3
2960.73.112.250.045 A 112 250 45 20 100 50 50 18 26 28 21 25 3
2960.73.140.315.045 B 140 315 45 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.140.400.045 B 140 400 45 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.140.400.056 B 140 400 56 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.190.400.056 B 190 400 56 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.240.500.056 B 240 500 56 40 250 160 160 26 40 36 30.5 31.5 4
2960.73.240.630.056 B 240 630 56 40 250 160 160 26 40 36 30.5 31.5 4

D222 subject to alterations


Guide bracket, Bronze with solid lubricant, VDI 3387
2960.89.
A B
f x 45°

f x 45°
e1 l1 e1
min. support

l1
min. support
e
l2

l2

e
a
60

2960.89.
60
a

° c
15
t

5 x 45°
r
10

b f7

d1
d
°
15 45
32

°
r 15
M16

10
10

ø17
r
b f7

2960.89. Guide bracket, Bronze with solid lubricant, VDI 3387 Material:
Bronze with solid lubricant, ​
Number of oilless lubricating
Order No Shape b a l1 l2 e e1 d d1 f c t r screw holes
2960.89.063.180 A 63 180 20 90 50 36 14 20 18 36 16 16 3 Note:
2960.89.063.200 A 63 200 20 90 50 36 14 20 18 36 16 16 3 Screws are not included.
2960.89.063.224 A 63 224 20 90 50 36 14 20 18 36 16 16 3
2960.89.071.180 A 71 180 20 90 50 36 14 20 18 36 16 16 3 Fixing:
2960.89.071.200 A 71 200 20 90 50 36 14 20 18 36 16 16 3 Use socket cap screws
2960.89.071.224 A 71 224 20 90 50 36 14 20 18 36 16 16 3 DIN EN ISO 4762.
2960.89.090.200 A 90 200 20 100 50 50 18 26 28 45 21 25 3
2960.89.090.224 A 90 224 20 100 50 50 18 26 28 45 21 25 3
2960.89.090.250 A 90 250 20 100 50 50 18 26 28 45 21 25 3
2960.89.112.200 A 112 200 20 100 50 50 18 26 28 45 21 25 3
2960.89.112.224 A 112 224 20 100 50 50 18 26 28 45 21 25 3
2960.89.112.250 A 112 250 20 100 50 50 18 26 28 45 21 25 3
2960.89.140.315 B 140 315 40 150 80 90 22 33 36 45 25.5 31.5 4
2960.89.190.400 B 190 400 40 150 80 90 22 33 36 56 25.5 31.5 4
2960.89.240.500 B 240 500 40 250 160 160 26 40 36 56 30.5 31.5 4
2960.89.240.630 B 240 630 40 250 160 160 26 40 36 56 30.5 31.5 4

subject to alterations D223


Slide centre guide, Bronze with solid lubricant
2966.72.
A
50 25

ø14
b -0,02

ø20
0
b1
2 x 45°
25
6 x 45°
13
0 0
l -1,0 s -0,1

c*
15
M8
3 x 45°

B
50

6 x 45°
25
l1 25
0
l -1,0

Material: 2966.72. Slide centre guide, Bronze with solid lubricant


Bronze with solid lubricant, ​
oilless lubricating Number of
Order No Shape b l s b1 l1 c* screw holes
Note: 2966.72.030.100.030 A 30 100 30 15 - 18 2
Screws are not included. 2966.72.030.150.030 A 30 150 30 15 - 18 2
2966.72.030.200.030 B 30 200 30 15 100 18 3
Fixing: 2966.72.030.250.030 B 30 250 30 15 125 18 3
Use socket cap screws 2966.72.030.300.030 B 30 300 30 15 150 18 3
DIN EN ISO 4762 M12. 2966.72.030.350.030 B 30 350 30 15 175 18 3
2966.72.040.100.030 A 40 100 30 20 - 18 2
2966.72.040.150.030 A 40 150 30 20 - 18 2
2966.72.040.200.030 B 40 200 30 20 100 18 3
2966.72.040.250.030 B 40 250 30 20 125 18 3
2966.72.040.300.030 B 40 300 30 20 150 18 3
2966.72.040.350.030 B 40 350 30 20 175 18 3
2966.72.040.100.040 A 40 100 40 20 - 20 2
2966.72.040.150.040 A 40 150 40 20 - 20 2
2966.72.040.200.040 B 40 200 40 20 100 20 3
2966.72.040.250.040 B 40 250 40 20 125 20 3
2966.72.040.300.040 B 40 300 40 20 150 20 3
2966.72.040.350.040 B 40 350 40 20 175 20 3
*Solid lubricant area

D224 subject to alterations


Overrun Cam, Steel hardened, VDI 3357
2960.90.

b
e 20

20 45
90
a Mounting example
3x45°

ø13,5
t 15

2960.91.
rad
s ±0,01

ius
w

ed 2960.90.
R3

R25

ø16 h6
ø20 plug gauge
l

2960.90. Overrun Cam, Steel hardened, VDI 3357 Material:


Steel, through-hardened
Order No b a s e t w l
2960.90.100.170.045 100 170 45 60 30 20 143.37 Note:
2960.90.125.170.045 125 170 45 85 30 20 143.37 Screws are not included.
2960.90.150.170.045 150 170 45 110 30 20 143.37
2960.90.200.170.045 200 170 45 160 30 20 143.37 Fixing:
2960.90.100.150.045 100 150 45 60 30 30 127.86 Use socket cap screws
2960.90.100.170.060 100 170 60 60 45 30 127.86 DIN EN ISO 4762 M12.
2960.90.125.150.045 125 150 45 85 30 30 127.86
2960.90.125.170.060 125 170 60 85 45 30 127.86
2960.90.150.150.045 150 150 45 110 30 30 127.86
2960.90.150.170.060 150 170 60 110 45 30 127.86
2960.90.200.150.045 200 150 45 160 30 30 127.86
2960.90.200.170.060 200 170 60 160 45 30 127.86

subject to alterations D225


Overrun Cam, Steel hardened and gas nitrided, VDI 3357
2960.91.

b
e 20
20 45
90
Mounting example a
3x45° ø13,5
t 15

2960.91.
rad
s ±0,01

ius

w
2960.90. ed
R3

R25
ø16 h6
ø20 plug gauge
l

Material: 2960.91. Overrun Cam, Steel hardened and gas nitrided, VDI 3357
Steel, through-hardened and gas ​
nitrided Order No b a s e t w l
2960.91.100.170.045 100 170 45 60 30 20 143.37
Note: 2960.91.125.170.045 125 170 45 85 30 20 143.37
Screws are not included. 2960.91.150.170.045 150 170 45 110 30 20 143.37
2960.91.200.170.045 200 170 45 160 30 20 143.37
Fixing: 2960.91.100.150.045 100 150 45 60 30 30 127.86
Use socket cap screws 2960.91.100.170.060 100 170 60 60 45 30 127.86
DIN EN ISO 4762 M12. 2960.91.125.150.045 125 150 45 85 30 30 127.86
2960.91.125.170.060 125 170 60 85 45 30 127.86
2960.91.150.150.045 150 150 45 110 30 30 127.86
2960.91.150.170.060 150 170 60 110 45 30 127.86
2960.91.200.150.045 200 150 45 160 30 30 127.86
2960.91.200.170.060 200 170 60 160 45 30 127.86

D226 subject to alterations


Overrun Cam, Bronze with solid lubricant, VDI 3357
2960.92.

b
e 20

20 45
90
a Mounting example
3x45°

ø13,5

2960.90.
t 15

rad
s ±0,01

ius
w

ed 2960.92.
R3

R25

ø16 h6
ø20 plug gauge
l

2960.92. Overrun Cam, Bronze with solid lubricant, VDI 3357 Material:
Bronze with solid lubricant, ​
Order No b a s e t w l oilless lubricating
2960.92.100.170.045 100 170 45 60 30 20 143.37
2960.92.125.170.045 125 170 45 85 30 20 143.37 Note:
2960.92.150.170.045 150 170 45 110 30 20 143.37 Screws are not included.
2960.92.200.170.045 200 170 45 160 30 20 143.37
2960.92.100.150.045 100 150 45 60 30 30 127.86 Fixing:
2960.92.100.170.060 100 170 60 60 45 30 127.86 Use socket cap screws
2960.92.125.150.045 125 150 45 85 30 30 127.86 DIN EN ISO 4762 M12.
2960.92.125.170.060 125 170 60 85 45 30 127.86
2960.92.150.150.045 150 150 45 110 30 30 127.86
2960.92.150.170.060 150 170 60 110 45 30 127.86
2960.92.200.150.045 200 150 45 160 30 30 127.86
2960.92.200.170.060 200 170 60 160 45 30 127.86

subject to alterations D227


Angled guide gib, Bronze with solid lubricant
2962.70.

e
20 e1 e2 e3 e4
l

a1
d

Material:

t
Bronze with solid lubricant, oilless lubricating

a2
+0,05
+0,1

Note:
R2
a4

Screws are not included.


d1
Fixing:
Use socket cap screws DIN EN ISO 4762.
a 3 ±0,1

2962.70. Angled guide gib, Bronze with solid lubricant


Number of
Order No a1 a2 l a3 a4 e e1 e2 e3 e4 d d1 t screw holes
2962.70.026.100 26 20 100 8 10 9 60 - - - 15 9 9.6 2
2962.70.026.150 26 20 150 8 10 9 55 55 - - 15 9 9.6 3
2962.70.026.200 26 20 200 8 10 9 55 50 55 - 15 9 9.6 4
2962.70.032.100 32 30 100 10 15 11 60 - - - - 11 - 2
2962.70.032.150 32 30 150 10 15 11 55 55 - - - 11 - 3
2962.70.032.200 32 30 200 10 15 11 55 50 55 - - 11 - 4
2962.70.032.250 32 30 250 10 15 11 70 70 70 - - 11 - 4
2962.70.050.200 50 45 200 22 25 14 55 50 55 - 18 11 25 4
2962.70.050.250 50 45 250 22 25 14 70 70 70 - 18 11 25 4
2962.70.050.300 50 45 300 22 25 14 65 65 65 65 18 11 25 5
2962.70.050.350 50 45 350 22 25 14 80 75 75 80 18 11 25 5

D228 subject to alterations


Angled guide gib, Bronze with solid lubricant, CNOMO
2962.70.45.
28

b
c
d
a

40
ø18 Material:
Bronze with solid lubricant, oilless lubricating
Note:
13

Screws are not included.


40

Fixing:
20 ±0,01
R1

R2

R3
Use socket cap screws DIN EN ISO 4762 M10.
,5
ø11

16 ± 0,1

2962.70.45. Angled guide gib, Bronze with solid lubricant, CNOMO


Number of
Order No a b c d screw holes
2962.70.45.040.160 160 15 145 - 2
2962.70.45.040.250 250 15 145 225 3

subject to alterations D229


Angled guide gib, Bronze with solid lubricant
2962.71.

b l1

+0,05
h 1 +0,1

h
r
b 1 ±0,1

Material:
Bronze with solid lubricant, oilless lubricating

2962.71. Angled guide gib, Bronze with solid lubricant


Order No b h b1 h1 l l l
305 605 1005
2962.71.020.012.0305 20 12 5 6 ●
2962.71.025.015.0305 25 15 7 8 ●
2962.71.030.020.0305 30 20 9 12 ●
2962.71.032.030.0605 32 30 10 15 ● ●
2962.71.035.035.0605 35 35 12 24 ● ●
2962.71.050.045.0605 50 45 22 25 ● ●
2962.71.050.050.0605 50 50 16 34 ● ●

D230 subject to alterations


Angled guide gib, Bronze with solid lubricant
2962.72.

b l
+0,05
h 1 +0,1

b 1 +0,5

Material:
Bronze with solid lubricant, oilless lubricating

2962.72. Angled guide gib, Bronze with solid lubricant


Order No b h b1 h1 l l l
205 320 605
2962.72.015.012.0205 15 12 5 5 ●
2962.72.020.017.0205 20 17 5 7 ● ●
2962.72.020.022.0205 20 22 5 7 ● ●
2962.72.028.027.0205 28 27 8 10 ● ● ●
2962.72.028.036.0205 28 36 8 10 ● ● ●
2962.72.028.046.0205 28 46 8 10 ● ● ●
2962.72.040.066.0205 40 66 12 22 ● ● ●
2962.72.040.086.0205 40 86 12 26 ● ● ●

subject to alterations D231


Angled guide gib, Bronze with solid lubricant
2962.73.
b1
b3

R1
h3

h1
h2
d
Aligning surface
b2

g
Mounting example Provide
f Through-
Slide e holes
shoulders for screws
to support c
angle guide b
for high
transverse
forces

Aligne
this side
only
l
Flat guide bar

Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.

2962.73. Angled guide gib, Bronze with solid lubricant


Number of
Order No b1 h1 l b2 b3 h2 h3 b c e f g d screw holes
2962.73.025.125 25 15.5 125 18 9 8.5 6 27.5 - - - 97.5 9 2
2962.73.025.160 25 15.5 160 18 9 8.5 6 27.5 - - - 132.5 9 2
2962.73.032.125 32 30.5 125 22 11 15.5 9 27.5 - - - 97.5 11 2
2962.73.032.160 32 30.5 160 22 11 15.5 9 27.5 - - - 132.5 11 2
2962.73.032.200 32 30.5 200 22 11 15.5 9 27.5 - - - 172.5 11 2
2962.73.045.100 45 50.5 100 30 15 34.5 18 27.5 - - - 72.5 13.5 2
2962.73.045.160 45 50.5 160 30 15 34.5 18 27.5 - - - 132.5 13.5 2
2962.73.055.100 55 55.5 100 37 20 39.5 23 27.5 - - - 72.5 13.5 2
2962.73.055.160 55 55.5 160 37 20 39.5 23 27.5 - - - 132.5 13.5 2
2962.73.070.160 70 75.5 160 50 30 55.5 35 35 - - - 125 17.5 2
2962.73.070.200 70 75.5 200 50 30 55.5 35 35 - - - 165 17.5 2
2962.73.070.250 70 75.5 250 50 30 55.5 35 35 - 125 - 215 17.5 3
2962.73.070.400 70 75.5 400 50 30 55.5 35 35 125 200 275 365 17.5 5
2962.73.085.160 85 90.5 160 63 38 65.5 45 42.5 - - - 117.5 22 2
2962.73.085.200 85 90.5 200 63 38 65.5 45 42.5 - - - 157.5 22 2
2962.73.085.250 85 90.5 250 63 38 65.5 45 42.5 - 125 - 207.5 22 3
2962.73.085.400 85 90.5 400 63 38 65.5 45 42.5 125 200 275 357.5 22 5

D232 subject to alterations


Angled guide gib, Bronze with solid lubricant
2962.81.

0
l -0,2

h -0,015
b 1+0,02

b -0,1

Material:
Bronze with solid lubricant, oilless lubricating
,4
R0

h2

h 1 -0,015

2962.81. Angled guide gib, Bronze with solid lubricant


Order No h b l h1 h2 b1
2962.81.016.115.040 16 11.5 40 12 4 6
2962.81.016.115.050 16 11.5 50 12 4 6
2962.81.016.115.063 16 11.5 63 12 4 6
2962.81.016.115.080 16 11.5 80 12 4 6
2962.81.016.155.050 16 15.5 50 11 5 8
2962.81.016.155.063 16 15.5 63 11 5 8
2962.81.016.155.080 16 15.5 80 11 5 8
2962.81.016.155.100 16 15.5 100 11 5 8
2962.81.020.195.063 20 19.5 63 15 5 8
2962.81.020.195.080 20 19.5 80 15 5 8
2962.81.020.195.100 20 19.5 100 15 5 8
2962.81.020.195.125 20 19.5 125 15 5 8
2962.81.020.245.080 20 24.5 80 15 5 8
2962.81.020.245.100 20 24.5 100 15 5 8
2962.81.020.245.125 20 24.5 125 15 5 8
2962.81.020.245.160 20 24.5 160 15 5 8
2962.81.025.315.100 25 31.5 100 19 6 10
2962.81.025.315.125 25 31.5 125 19 6 10
2962.81.025.315.160 25 31.5 160 19 6 10
2962.81.025.315.200 25 31.5 200 19 6 10
2962.81.025.395.125 25 39.5 125 19 6 10
2962.81.025.395.160 25 39.5 160 19 6 10
2962.81.025.395.200 25 39.5 200 19 6 10
2962.81.025.395.250 25 39.5 250 19 6 10
2962.81.032.495.160 32 49.5 160 24 8 12
2962.81.032.495.200 32 49.5 200 24 8 12
2962.81.032.495.250 32 49.5 250 24 8 12
2962.81.032.495.315 32 49.5 315 24 8 12

subject to alterations D233


Angled guide gib, Bronze with solid lubricant
2962.82.
a1
e1
d2

R2
a5

a2
a4

t
d 1 H7
d
a3

h
g
Mounting example Provide f
Slide shoulders e Through-
to support c holes
angle guide for screws
for high b
transverse a d
forces

Aligne
this side
only
l
Flat guide bar

Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 and dowel pins DIN 7979.

2962.82. Angled guide gib, Bronze with solid lubricant


Number of
Order No a1 a2 l a3 a4 a5 a b c e e1 f g h d d1 d2 t screw holes
2962.82.055.100 55 55 100 37 39 23 10 27.5 - - 20 - 72.5 90 13.5 10 11 30 2
2962.82.055.160 55 55 160 37 39 23 10 27.5 - - 20 - 132.5 150 13.5 10 11 30 2
2962.82.070.160 70 75 160 50 55 35 12.5 35 - - 30 - 125 147.5 17.5 12 13 30 2
2962.82.070.200 70 75 200 50 55 35 12.5 35 - - 30 - 165 187.5 17.5 12 13 30 2
2962.82.070.250 70 75 250 50 55 35 12.5 35 - 125 30 - 215 237.5 17.5 12 13 30 3
2962.82.070.400 70 75 400 50 55 35 12.5 35 125 200 30 275 365 387.5 17.5 12 13 30 5
2962.82.085.160 85 90 160 63 65 45 15 42.5 - - 38 - 117.5 145 22 16 17 30 2
2962.82.085.200 85 90 200 63 65 45 15 42.5 - - 38 - 157.5 185 22 16 17 30 2
2962.82.085.250 85 90 250 63 65 45 15 42.5 - 125 38 - 207.5 235 22 16 17 30 3
2962.82.085.400 85 90 400 63 65 45 15 42.5 125 200 38 275 357.5 385 22 16 17 30 5

D234 subject to alterations


Angled guide gib, Bronze with solid lubricant
2962.83.

B
R Z 6,3

R Z 6,3

A
h 3 F7 t2 Material:
t 1 ±0,1

Bronze with solid lubricant, oilless lubricating


l4

Note:
Screws and pins are not included.
+0,7

l4

Fixing:
d 3 +1
d3H7

b g6

Use socket cap screws DIN EN ISO 4762 and ​


dowel pins DIN 7979.
d2

t3 d1
h2 l 3 ±0,01
l 2 ±0,1
l 1 -0,2

2962.83. Angled guide gib, Bronze with solid lubricant


Number of
Order No Shape b h1* h2 l1 h3 t1 l2 l3 l4 d1 d2 d3 t2 t3 screw holes
2962.83.016.012.050 A 16 12 11 50 4 5 34 14 9.5 10 5.5 5 5.7 - 2
2962.83.016.012.071 A 16 12 11 71 4 5 55 35 9.5 10 5.5 5 5.7 - 2
2962.83.016.012.090 B 16 12 11 90 4 5 74 54 9.5 10 5.5 5 5.7 - 3
2962.83.020.020.080 A 20 20 19 80 5 5 64 40 12 11 6.6 6 6.8 9.5 2
2962.83.020.020.100 A 20 20 19 100 5 5 84 60 12 11 6.6 6 6.8 9.5 2
2962.83.020.020.125 B 20 20 19 125 5 5 109 85 12 11 6.6 6 6.8 9.5 3
2962.83.025.032.100 A 25 32 31 100 6 6 80 50 15.5 15 9 8 9 19 2
2962.83.025.032.125 A 25 32 31 125 6 6 105 75 15.5 15 9 8 9 19 2
2962.83.025.032.160 B 25 32 31 160 6 6 140 110 15.5 15 9 8 9 19 3
2962.83.030.050.125 A 30 50 49 125 8 7 95 55 18 18 11 10 11 34 2
2962.83.030.050.160 A 30 50 49 160 8 7 130 90 18 18 11 10 11 34 2
2962.83.030.050.200 B 30 50 49 200 8 7 170 130 18 18 11 10 11 34 3
*h1 = Nominal ordering height

subject to alterations D235


Angled guide gib, Bronze with solid lubricant
2962.86.

0,01 A 30
ø8,5

12
R Z 6,3
0,01 A

44
A

0
12 -0,02
Material: 8
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.

l1
l

11

2962.86. Angled guide gib, Bronze with solid lubricant


Order No l l1
2962.86.044.030.050 50 28
2962.86.044.030.100 100 78
2962.86.044.030.150 150 128
2962.86.044.030.200 200 178

07.2017 subject to alterations


T-Guide bar, Bronze with solid lubricant
2964.77.

b - 0,2

a -0,2
h + 0,05
+ 0,1
l
c ++ 0,1
0,05

0,02/300

Material: 2964.77. T-Guide bar, Bronze with solid lubricant


Bronze with solid lubricant, ​
oilless lubricating Order No a b c h l
2964.77.012.018.0350 12 18 8 5 350
2964.77.025.022.0350 25 22 12 15 350
2964.77.035.028.0350 35 28 18 20 350

2964.78.

0,02/300
+ 0,1
b + 0,05
a -0,2
h + 0,05
+ 0,1

l
c ++ 0,2
0,05

Material: 2964.78. T-Guide bar, Bronze with solid lubricant


Bronze with solid lubricant, ​
oilless lubricating Order No a b c h l
2964.78.012.018.0350 12 18 8 5 350
2964.78.025.022.0350 25 22 12 15 350
2964.78.035.028.0350 35 28 18 20 350

D236 subject to alterations


Sliding block, Bronze with solid lubricant, NAAMS
Prismatic guide, Steel, NAAMS
2963.82. Holes for pins
Reference face ø12 G6 / *16 G6
h3 l

5x45°
(h 1) 50 e ±0,01

b ±0,026
120°

d1
d

3x45°
25 e1 e1
t Screws M12
*Screws M16
h DIN EN ISO 4762

2963.82. Sliding block, Bronze with solid lubricant, NAAMS Material:


Bronze with solid lubricant, ​
Number of oilless lubricating
Order No b h (h1) h3 l e1 e d d1 t screw holes
2963.82.065.039.0150 65 39 (42) 65 150 100 50 20 13.5 13 2 Note:
2963.82.065.039.0200 65 39 (42) 65 200 150 100 20 13.5 13 2 Screws and pins are not included.
2963.82.065.039.0250 65 39 (42) 65 250 100 150 20 13.5 13 3
2963.82.065.039.0300 65 39 (42) 65 300 125 200 20 13.5 13 3 * at 2963.82.125.
2963.82.075.039.0150 75 39 (42) 65 150 100 50 20 13.5 13 2
2963.82.075.039.0200 75 39 (42) 65 200 150 100 20 13.5 13 2
2963.82.075.039.0250 75 39 (42) 65 250 100 150 20 13.5 13 3
2963.82.075.039.0300 75 39 (42) 65 300 125 200 20 13.5 13 3
2963.82.125.052.0150 125 52 (57) 85 150 100 50 26 17.5 15 2
2963.82.125.052.0200 125 52 (57) 85 200 150 100 26 17.5 15 2
2963.82.125.052.0250 125 52 (57) 85 250 100 150 26 17.5 15 3
2963.82.125.052.0300 125 52 (57) 85 300 125 200 26 17.5 15 3

2963.83. Holes for pins pre-drilled to


h3 ø12 G6 / *16 G6
h l
5x45°

h2 50 e ±0,01
b ±0,026
d1
120°

10
d

3x45°
25 e1 e1
t Reference face Screws M12
(h 1) *Screws M16
DIN EN ISO 4762

2963.83. Prismatic guide, Steel, NAAMS Material:


Steel, sliding faces surface ​
Number of hardened
Order No b h (h1) h2 h3 l e e1 d d1 t screw holes
2963.83.065.040.0150 65 40 (23) 21 65 150 50 100 20 13.5 10 2 Note:
2963.83.065.040.0200 65 40 (23) 21 65 200 100 150 20 13.5 10 2 Screws and pins are not included.
2963.83.065.040.0250 65 40 (23) 21 65 250 150 100 20 13.5 10 3
2963.83.065.040.0300 65 40 (23) 21 65 300 200 125 20 13.5 10 3 * at 2963.83.125.
2963.83.075.040.0150 75 40 (23) 21 65 150 50 100 20 13.5 10 2
2963.83.075.040.0200 75 40 (23) 21 65 200 100 150 20 13.5 10 2
2963.83.075.040.0250 75 40 (23) 21 65 250 150 100 20 13.5 10 3
2963.83.075.040.0300 75 40 (23) 21 65 300 200 125 20 13.5 10 3
2963.83.125.060.0150 125 60 (28) 27 85 150 50 100 26 17.5 15 2
2963.83.125.060.0200 125 60 (28) 27 85 200 100 150 26 17.5 15 2
2963.83.125.060.0250 125 60 (28) 27 85 250 150 100 26 17.5 15 3
2963.83.125.060.0300 125 60 (28) 27 85 300 200 125 26 17.5 15 3

subject to alterations D237


Sliding block, Bronze with solid lubricant, VDI 3357
Prismatic guide, Steel, VDI 3357
2963.84. Holes for pins
ø12 H7 / *16 H7
h3 l

5x45°
(h 1) 55 e ±0,01

120°

b h6
d1
d
3x45°
25 e1 e1
rotating
t Screws M12
*Screws M16
h DIN EN ISO 4762

Material: 2963.84. Sliding block, Bronze with solid lubricant, VDI 3357
Bronze with solid lubricant, ​
oilless lubricating Number of
Order No b h (h1) h3 l e e1 d d1 t screw holes
Note: 2963.84.065.044.0150 65 44 (47) 65 150 45 100 20 13.5 20 2
Screws and pins are not included. 2963.84.065.044.0200 65 44 (47) 65 200 95 150 20 13.5 20 2
2963.84.065.044.0250 65 44 (47) 65 250 145 100 20 13.5 20 3
* at 2963.84.125. 2963.84.065.044.0300 65 44 (47) 65 300 195 125 20 13.5 20 3
2963.84.125.047.0150 125 47 (52) 85 150 45 100 26 17.5 15 2
2963.84.125.047.0200 125 47 (52) 85 200 95 150 26 17.5 15 2
2963.84.125.047.0250 125 47 (52) 85 250 145 100 26 17.5 15 3
2963.84.125.047.0300 125 47 (52) 85 300 195 125 26 17.5 15 3
2963.84.125.052.0150 125 52 (57) 85 150 45 100 26 17.5 15 2
2963.84.125.052.0200 125 52 (57) 85 200 95 150 26 17.5 15 2
2963.84.125.052.0250 125 52 (57) 85 250 145 100 26 17.5 15 3
2963.84.125.052.0300 125 52 (57) 85 300 195 125 26 17.5 15 3

2963.85.
Holes for pins
h3 ø12 H7 / *16 H7
5x45°

h l
h2 55 e ±0,01
d1
120°

b h6

10
d

3x45°
25 e1 e1
rotating
t Screws M12
(h 1) *Screws M16
DIN EN ISO 4762

Material: 2963.85. Prismatic guide, Steel, VDI 3357


Steel, sliding faces surface ​
hardened Number of
Order No b h (h1) h2 h3 l e e1 d d1 t screw holes
Note: 2963.85.065.035.0150 65 35 (18) 17 65 150 45 100 20 13.5 8 2
Screws and pins are not included. 2963.85.065.035.0200 65 35 (18) 17 65 200 95 150 20 13.5 8 2
2963.85.065.035.0250 65 35 (18) 17 65 250 145 100 20 13.5 8 3
* at 2963.85.125. 2963.85.065.035.0300 65 35 (18) 17 65 300 195 125 20 13.5 8 3
2963.85.125.060.0150 125 60 (33) 32 85 150 45 100 26 17.5 15 2
2963.85.125.060.0200 125 60 (33) 32 85 200 95 150 26 17.5 15 2
2963.85.125.060.0250 125 60 (33) 32 85 250 145 100 26 17.5 15 3
2963.85.125.060.0300 125 60 (33) 32 85 300 195 125 26 17.5 15 3
2963.85.125.060.0150.1 125 60 (28) 27 85 150 45 100 26 17.5 15 2
2963.85.125.060.0200.1 125 60 (28) 27 85 200 95 150 26 17.5 15 2
2963.85.125.060.0250.1 125 60 (28) 27 85 250 145 100 26 17.5 15 3
2963.85.125.060.0300.1 125 60 (28) 27 85 300 195 125 26 17.5 15 3

D238 subject to alterations


Prismatic guide, Bronze with solid lubricant
Sliding block, Steel
2963.70.
15 l
7
e e1 e1 e
ø17,5
ø11

11
120°

65
H7
2 x ø10
(18)
35 e 2 ±0,01
h3

2963.70. Prismatic guide, Bronze with solid lubricant Material:


Bronze with solid lubricant, ​
Number of oilless lubricating
Order No e e1 e2 h3 l screw holes
2963.70.065.035.0100 20 60 20 65 100 2 Note:
2963.70.065.035.0150 25 50 50 65 150 3 Screws and pins are not included.
2963.70.065.035.0200 25 50 100 65 200 4
2963.70.065.035.0250 25 50 150 65 250 5 Fixing:
2963.70.065.035.0300 25 50 200 65 300 6 Use socket cap screws
DIN EN ISO 4762 M10.

2963.71. l
20 e e1 e1 e
ø17,5
ø11

10
120°

65

H7
44 2 x ø10
(47) e 2 ±0,01
h3
15

ø14

2963.71. Sliding block, Steel Material:


Steel, sliding faces surface ​
Number of hardened
Order No e e1 e2 h3 l screw holes
2963.71.065.044.0100 20 60 20 65 100 2 Note:
2963.71.065.044.0150 25 50 50 65 150 3 Screws and pins are not included.
2963.71.065.044.0200 25 50 100 65 200 4
2963.71.065.044.0250 25 50 150 65 250 5 Fixing:
2963.71.065.044.0300 25 50 200 65 300 6 Use socket cap screws
DIN EN ISO 4762 M10.

subject to alterations D239


Prismatic guide, Bronze with solid lubricant
Sliding block, Steel
2963.72.
35 l
(18)
e e

ø10 H7 (2x)
10
120°

120
90
ø20 (6x)

ø13 (6x)
15 25
13 e1 50

Material: 2963.72. Prismatic guide, Bronze with solid lubricant


Bronze with solid lubricant, ​
oilless lubricating Number of
Order No l e e1 screw holes
Note: 2963.72.120.035.0150 150 50 50 6
Screws and pins are not included. 2963.72.120.035.0200 200 75 100 6
2963.72.120.035.0250 250 100 150 6
Fixing: 2963.72.120.035.0300 300 125 200 6
Use socket cap screws
DIN EN ISO 4762 M12.

2963.73.
3x45°

44 l
25 25 e e
ø10 H7(2x)
120°

120
55
90
ø20 (6x)

ø13 (6x)

13 50 e1
(47)

Material: 2963.73. Sliding block, Steel


Steel, sliding faces surface ​
hardened Number of
Order No l e e1 screw holes
Note: 2963.73.120.044.0150 150 50 50 6
Screws and pins are not included. 2963.73.120.044.0200 200 75 100 6
2963.73.120.044.0250 250 100 150 6
Fixing: 2963.73.120.044.0300 300 125 200 6
Use socket cap screws
DIN EN ISO 4762 M12.

D240 subject to alterations


subject to alterations D241
Prismatic guide, Steel
2963.81.
A
l
57 Holes for pins pre-drilled
14 20 to ø11,8

ø14
90°

ø22
25

95

82
13 e e1 e1 e
(16) Socket cap screws

Material: B C
Steel, sliding faces surface hardened 150 200

Note: Holes for pins pre-drilled


to ø11,8
Holes for pins pre-drilled
to ø11,8
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
82

82

15 30 60 30 20 25 110 25
Socket cap screws Socket cap screws

2963.81. Prismatic guide, Steel


Number of
Order No Shape l e e1 screw holes
2963.81.095.057.0150 B 150 30 - 2
2963.81.095.057.0200 C 200 25 - 2
2963.81.095.057.0250 A 250 25 80 3
2963.81.095.057.0300 A 300 30 100 3

D242 subject to alterations


Sliding block, Bronze with solid lubricant
2963.80.
A
47 l
18
13 20 Holes for pins pre-drilled
ø22

ø14
90°
80
ø11,8
ø14

e e1 e1 e
25 Socket cap screws
(58)
Material:
Bronze with solid lubricant, oilless lubricating
B C
150 200
Note:
Screws and pins are not included.
Holes for pins pre-drilled Holes for pins pre-drilled
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
80

80

15 30 60 30 20 25 110 25
Socket cap screws Socket cap screws

2963.80. Sliding block, Bronze with solid lubricant


Number of
Order No Shape l e e1 screw holes
2963.80.080.047.0150 B 150 30 - 2
2963.80.080.047.0200 C 200 25 - 2
2963.80.080.047.0250 A 250 25 80 3
2963.80.080.047.0300 A 300 30 100 3

subject to alterations D243


Single-sided prismatic guide, Bronze with solid lubricant
2965.81.
A

47 l
15
45°
20 Holes for pins pre-drilled

ø11,8
ø14

60
15 25 e e1 e1 e
Holes ø14

Material: B C
Bronze with solid lubricant, oilless lubricating
l l
Note:
Matching single-sided prismatic sliding blocks ​ Holes for pins pre-drilled Holes for pins pre-drilled
2965.83.
Screws and pins are not included.
Fixing:
60

60
Use socket cap screws DIN EN ISO 4762 M12.

15 e e1 e 20 e e1 e
Holes ø14 Holes ø14

2965.81. Single-sided prismatic guide, Bronze with solid lubricant


Number of
Order No Shape l e e1 screw holes
2965.81.060.047.0150 B 150 30 60 2
2965.81.060.047.0200 C 200 25 110 3
2965.81.060.047.0250 A 250 25 80 3
2965.81.060.047.0300 A 300 30 100 3

D244 subject to alterations


Single-sided prismatic sliding block, Steel
2965.83.
A

47 l
15
45°
20 Holes for pins pre-drilled
ø11,8
ø14

60
15

25 e e1 e1 e
Holes ø14

B C Material:
Steel, sliding faces surface hardened
l l
Note:
Holes for pins pre-drilled Holes for pins pre-drilled Matching single-sided prismatic guides ​
2965.81.
Screws and pins are not included.
Fixing:
60

60

Use socket cap screws DIN EN ISO 4762 M12.

15 e e1 e 20 e e1 e
Holes ø14 Holes ø14

2965.83. Single-sided prismatic sliding block, Steel


Number of
Order No Shape l e e1 screw holes
2965.83.060.047.0150 B 150 30 60 2
2965.83.060.047.0200 C 200 25 110 3
2965.83.060.047.0250 A 250 25 80 3
2965.83.060.047.0300 A 300 30 100 3

subject to alterations D245


Single-sided prismatic guide, Bronze with solid lubricant, CNOMO
2965.80.45.

p
45°

ø18

lg
ø11
25

12
3x45°
13 25
h 135
l
Material:
Bronze with solid lubricant, oilless lubricating
B

Note:
Matching single-sided prismatic sliding blocks ​
2965.82.45.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.

25
125
225
l

2965.80.45. Single-sided prismatic guide, Bronze with solid lubricant, CNOMO


Number of
Order No Shape lg h l p screw holes
2965.80.45.060.045.160 A 60 45 160 50 2
2965.80.45.060.045.250 B 60 45 250 50 3
2965.80.45.080.060.160 A 80 60 160 80 2
2965.80.45.080.060.250 B 80 60 250 80 3

D246 subject to alterations


Single-sided prismatic sliding block, Steel, CNOMO
2965.82.45.

A
p

45°
ø18

lg
ø11
25

12

3x45°
13 25
h 135
l
Material:
Steel, sliding faces surface hardened
B

Note:
Matching single-sided prismatic guides ​
2965.80.45.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.

25
125
225
l

2965.82.45. Single-sided prismatic sliding block, Steel, CNOMO


Number of
Order No Shape lg h l p screw holes
2965.82.45.060.045.160 A 60 45 160 50 2
2965.82.45.060.045.250 B 60 45 250 50 3
2965.82.45.080.060.160 A 80 60 160 80 2
2965.82.45.080.060.250 B 80 60 250 80 3

subject to alterations D247


Single-sided prismatic guide, Bronze with solid lubricant
2965.80.
A

57 l
9
45° 20 Holes for pins pre-drilled

13

ø22

ø14
88
20

ø11,8
ø14
25 e e1 e1 e
Socket cap screws

Material: B C
Bronze with solid lubricant, oilless lubricating l l
Note:
Matching single-sided prismatic sliding blocks ​ Holes for pins pre-drilled Holes for pins pre-drilled
2965.82.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
88

88 1

15 e e1 e 20 e e1 e
Socket cap screws Socket cap screws

2965.80. Single-sided prismatic guide, Bronze with solid lubricant


Number of
Order No Shape l e e1 screw holes
2965.80.088.057.0150 B 150 30 60 2
2965.80.088.057.0200 C 200 25 110 3
2965.80.088.057.0250 A 250 25 80 3
2965.80.088.057.0300 A 300 30 100 3

D248 subject to alterations


Single-sided prismatic sliding block, Steel
2965.82.
A
57 l
9
45° 20 Holes for pins pre-drilled

13
ø22

ø14
88
20

ø11,8
ø14

25 e e1 e1 e
Socket cap screws
B C Material:
l l Steel, sliding faces surface hardened
Note:
Holes for pins pre-drilled Holes for pins pre-drilled Matching single-sided prismatic guides ​
2965.80.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
88

88

15 e e1 e 20 e e1 e
Socket cap screws Socket cap screws

2965.82. Single-sided prismatic sliding block, Steel


Number of
Order No Shape l e e1 screw holes
2965.82.088.057.0150 B 150 30 60 2
2965.82.088.057.0200 C 200 25 110 3
2965.82.088.057.0250 A 250 25 80 3
2965.82.088.057.0300 A 300 30 100 3

subject to alterations D249


Mounting Examples
Oilless Guide Elements

1
2960.70. 1 2960.70.
2960.71. 2960.71.
2960.72. 2960.72.
2960.74. 2960.74.
2960.76. 2960.76.
2960.79. 2960.79.

Pos. 1
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad, small dimensions
2960.74. Sliding Pad AFNOR
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS

2
2960.73. 1 2960.70.
2960.71.
Pos. 1
2960.72.
2960.70. Sliding Pad ISO
2960.74.
2960.71. Sliding Pad VDI
2960.76.
2960.72. Sliding Pad, small dimensions
2960.79.
2960.74. Sliding Pad AFNOR
2960.87.
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
2960.87. Sliding Pad VDI
Pos. 2
2960.73. Guide Bracket VDI

1 2960.70.
2960.71.
2960.70.
2960.72.
2960.74. 1 2960.71.
2960.72.
2960.76.
2960.74.
2960.79.
2960.76.
2960.79.
Pos. 1 2960.87.
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI 3 2102.70.
2960.72. Sliding Pad,
small dimensions
2960.74. Sliding Pad AFNOR 4 2073.45.
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
2960.87. Sliding Pad VDI
Pos. 2
2052.70. Oilless Guide Bushes
Pos. 3
2102.70. Guide Bushes with collar AFNOR
Pos. 4 2 2052.70.
2073.45. Securing Flange

D250 subject to alterations


Mounting Examples
Oilless Guide Elements

6
2960.70.
2960.71. 2102.70. 4 5 2073.45.
2960.72.
2960.74.
2961.70.
3 2960.90.
2960.92.

2 2960.91.

1 2960.70.

Pos. 1
2960.70. Sliding Pad ISO
Pos. 2
2960.91. Overrun Cam to VDI
Pos. 3
2960.90. Overrun cam to VDI
2960.92. Overrun cam to VDI
Pos. 4
2102.70. Guide Bushe with collar
AFNOR
Pos. 5
2073.45. Securing Flange
Pos. 6
2960.70. Sliding Pad ISO 2960.72.
2960.71. Sliding Pad VDI
7 2961.70.
2960.72. Sliding Pad,
small dimensions
2960.74. Sliding Pad AFNOR
2961.70. Flat Guide Bar
Pos. 7
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar

2962.70. 2960.72. 2962.70.


1 2962.73. 2 2961.70. 1 2962.73.

2961.74.
2961.78.
3 2961.79. 3 2961.74.
2961.81. 2961.79.
2961.81.
Pos. 1
2962.70. Angled Guide Gib
2962.73. Angled Guide Gib
Pos. 2
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar
2961.75.
Pos. 3
2961.74. Retaining Plate to VDI
2961.79.
2961.81.
2960.72. 2960.72. 2960.72.
Pos. 4 4 2961.70. 2 2961.70. 4 2961.70.
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar 2961.75.

subject to alterations D251


Mounting Examples
Oilless Guide Elements

2961.74.
2961.75.
1 2961.78.
2961.81.

2 2960.72.

Pos. 1
2961.74. Retaining Plate to VDI
Pos. 2
2960.72. Sliding Pad, small dimensions

Pos. 1
2961.70. Flat Guide Bar
2960.72. Sliding Pad, small dimensions 2 2962.70. 1 2961.70. 2 2962.73. 1 2960.72.
Pos. 2
2962.70. Angled Guide Gib
2962.73. Angled Guide Gib

1 2961.70. 2 2960.74.

Pos. 1
2961.70. Guide Bar
Pos. 2
2960.74. Sliding Pad AFNOR
Pos. 3
2962.76. Guide Bar with three sliding surfaces
Pos. 4
2965.81. Single-sided prismatic Guide (Bronze)
Pos. 5
2965.83. Single-sided Prismatic Sliding Block 3 2962.76. 4 2965.81. 5 2965.83.
(Steel)

D252 subject to alterations


Mounting Examples
Oilless Guide Elements
2960.71.
1 2960.70. 2 2960.87.

Pos. 1
2960.70. Sliding Pad ISO
Pos. 2
2960.71. Sliding Pad VDI
2960.87.
Pos. 3
2962.75. Guide Bar with two sliding surfaces
Pos. 4
2963.81. Prismatic Guide
Pos. 5 3 2962.75. 4 2963.81. 5 2963.80.
2963.80. Sliding Block

subject to alterations D253


Centering unit with adjusting washer
2441.11.0.

ø25
ø16 H7
ø11
M12

11
15
l1

l ±0,05
M5

l2
20
16
15
ø11
ø16 H7
d5
d3
d2
d1

Material:
Centring Units: 16MnCr5, heat treated
Conical surfaces induction hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,0 + 0,5 mm
Adjusting washer: C45 or similar
Note:
Centring unit complete with adjusting washer.
Screws are included.
k*/2

2441.11.0.□□□
Centring unit with adjusting washer k*/2 = d3/2

2441.11.0.□□□.1
Centring unit with one flat side with adjusting washer k*

2441.11.0.□□□.2
Centring unit with two flat sides with adjusting washer k* = d3

2441.11.0. Centering unit with adjusting washer


Order No d1 d2 d3 l l1 l2 d5
2441.11.0.100 100 76 58 80 40 55 40.5
2441.11.0.100.1 100 76 58 80 40 55 40.5
2441.11.0.100.2 100 76 58 80 40 55 40.5
2441.11.0.120 120 96 78 90 50 65 50.5
2441.11.0.120.1 120 96 78 90 50 65 50.5
2441.11.0.120.2 120 96 78 90 50 65 50.5

D254 subject to alterations


Centering unit
2441.11.

ø25
ø16 H7
ø11
M12

11
15
l1

l ±0,05
M5

l2
20
16
15

ø11
ø16 H7
d5
d3
d2
d1

Material:
16MnCr5, heat treated
Conical surfaces induction hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,0 + 0,5 mm
Note:
Adjusting washer 2441.11.3. to be ordered separately.
Screws are not included.

2441.11.□□□
k*/2

Centring unit
k*/2 = d3/2
2441.11.□□□.1
Centring unit with one flat side
k*

2441.11.□□□.2
Centring unit with two flat sides
k* = d3

2441.11. Centering unit


Order No d1 d2 d3 l l1 l2 d5
2441.11.100 100 76 58 80 40 55 40.5
2441.11.100.1 100 76 58 80 40 55 40.5
2441.11.100.2 100 76 58 80 40 55 40.5
2441.11.120 120 96 78 90 50 65 50.5
2441.11.120.1 120 96 78 90 50 65 50.5
2441.11.120.2 120 96 78 90 50 65 50.5

subject to alterations D255


Adjusting washer
2441.11.3.

d1
d2
d5
d
ø11

c +0.1
Material:
C45 or similar
Note:
2441.11.3.□□□

k*/2
Adjusting washer k*/2 = d3/2
2441.11.3.□□□.1
Adjusting washer with one flat side

2441.11.3.□□□.2
Adjusting washer with two flat sides

k* k* = d3

2441.11.3. Adjusting washer


Order No d1 d2 d4 c d5 k
2441.11.3.100 100 76 17 9.8 40.5 58
2441.11.3.100.1 100 76 17 9.8 40.5 58
2441.11.3.100.2 100 76 17 9.8 40.5 58
2441.11.3.105 105 76 18 5.5 40.5 58
2441.11.3.120 120 96 17 9.8 50.5 78
2441.11.3.120.1 120 96 17 9.8 50.5 78
2441.11.3.120.2 120 96 17 9.8 50.5 78
2441.11.3.125 125 96 18 5.5 50.5 78

D256 subject to alterations


Centring unit, CNOMO
2441.13.45. d2
d3
d5
d4
ø18,5
M10
ø10 G6(2x) ø13 H13 (3x)

22
0,5
h1

( l ±0,25 )
d1
h3

h2
0,5

22
15

ø10 G6 ø13 H13


(2x) ø11 (3x)
ø18
d5
d6
d2

Material:
X153CrMoV12 (1.2379), hardened 58 ± 2 HRC
Note:
)
3x

Order No for centring unit to CNOMO with adjusting washer: ​


0°(
12

2441.13.0.45.
Screws and pins are not included.

2441.13.45. Centring unit, CNOMO


Order No d1 d2 d3 d4 d5 d6 h1 h2 h3 l
2441.13.45.040 40 90 69 45 50 67 36 61 61 (86)
2441.13.45.060 60 110 89 65 70 89 46 61 61 (86)

subject to alterations D257


Adjusting washer, CNOMO
2441.13.3.45.

d3
ø12(2x) ø14(3x)

5
d2

d1

)
3x
0°(
12
Material:
Cf 70 (1.1249)
Note:
Adjusting washer for centring unit 2441.13.45.

2441.13.3.45. Adjusting washer, CNOMO


Order No d1 d2 d3
2441.13.3.45.040 40 90 67
2441.13.3.45.060 60 110 89

D258 subject to alterations


Centring unit, CNOMO
2441.13.
d2
d3
d4
ø10 G8 M10
(2x)
22

h1

( l ±0,25 )
d1 18
ø13 H13
h3
h2
(3x)
22

15

ø11
ø19
d6
d5

Material:
16MnCr5, heat treated
Conical surfaces induction hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,0 + 0,5 mm
Note:
Order No for centring unit to CNOMO with adjusting washer: 2441.13.0.
Screws and pins are not included.

2441.13. Centring unit, CNOMO


Order No d1 d2 d3 d4 d5 d6 h1 h2 h3 (l)
2441.13.040 40 100 79 50 90 67 36 61 28 (86)
2441.13.060 60 125 104 70 110 89 46 61 18 (86)

subject to alterations D259


Adjusting washer, CNOMO
2441.13.3.

d2
d3
ø12 (2x) ø15 (3x)

5
d1
3x
12

Material:
100 Cr 6
Note:
Adjusting washer for centring unit 2441.13.

2441.13.3. Adjusting washer, CNOMO


Order No d1 d2 d3
2441.13.3.040 40 90 67
2441.13.3.060 60 110 89

D260 subject to alterations


Centring pin
2445.10.

R3

2445.10. Centring pin Description:


Using locating holes components, assemblies and tools can be ​repea-
Order No d1 d2 d3 l1 l2 l3 r1 tedly centred with high precision on processing machines, ​measuring
2445.10.022.045 1), 2) 22 21.95 M8 45 16 35 15 equipment and tool components.
2445.10.022.055 2) 22 21.95 M8 55 16 45 15
2445.10.032.050 1) 32 31.95 M10 50 20 35 20 Material:
2445.10.040.055 1), 2) 40 39.95 M10 55 20 35 25 Steel, hardened
2445.10.040.065 2) 40 39.95 M10 65 20 45 25
2445.10.050.055 1) 50 49.95 M10 55 20 35 25 Note:
2445.10.056.080 1) 56 55.95 M10 80 20 60 30 Screws are not included.
1) to BMW standard
2) to VW standard
Fixing:
Use socket cap screws DIN EN ISO 4762 M6/M8.

Mounting example Mounting example


d 1 +min.1
20
25

d 1H7

subject to alterations D261


Centring pin to Mercedes-Benz standard
2445.11.

d j6
d1
d2

50
15°

2x45°
t1

8
d3
d4

Description: 2445.11. Centring pin to Mercedes-Benz ​


Using locating holes components, assemblies and tools can be ​repea- standard
tedly centred with high precision on processing machines, ​measuring
equipment and tool components. Order No d d1 d2 d3 d4 t t1
Material: 2445.11.022
2445.11.025
22
25
11
11
M8
M8
9
9
16
18
13
13
16
16
Steel, hardened
2445.11.032 32 11 M8 9 25 13 16
Note: 2445.11.040
2445.11.050
40
50
15
15
M10
M10
11
11
32
42
16
16
20
20
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M6/M8.

Mounting example Mounting example

d H7
25

D262 subject to alterations


Pressure bolt with base, according to VW
2446.10.55.03.
ø36 +2

1x45°

*l ±0,05
R20

20 -20
ø20
12

ø13
ø16 -0,1 1x45°
5
-0,3

ø90 ±1

65
2446.10.55.02.
R8 +2
65
Description:
40

Pressure bolts with base are used to transfer force from the pressure ​
cushion of the press to the tool.
Material:
C45 (1.0503), heat-treated 800 - 1000 N/mm2
2446.10.55.04. 20
Execution:
drop-forged
Note:
65

Screws are not included.

R8 +2

2446.10.55.05. 20
20 32,5

R8 +2

2446.10.55. Pressure bolt with base, according to VW


Gradation
Order No l* l
2446.10.55.02. 150 - 360 1
2446.10.55.03. 150 - 360 1
2446.10.55.04. 150 - 360 1
2446.10.55.05. 150 - 360 1
*to customer’s specifications!

Ordering Code (example):


Pressure bolt with base, according to VW =2446.10.55.
Execution Shape 2 = 02.
Length l 150 mm = 150
Order No =2446.10.55. 02. 150

subject to alterations D263


Air pin, according to VW standard
2446.11.55.01.
ø60 +2

2x45°

*l ±0,1
R3
ø20

12

20
ø13

1x45°
ø16 -0,1

5
-0,3

ø110 ±1

Description: ø8
5
Air pins are used to transfer force from the pressure cushion of the ​press
to the tool.
Material:
C45 (1.0503), heat-treated 800 - 1000 N/mm2
3x
Execution: 12

drop-forged
Note: 2446.11.55.02.
Screws are not included. 35

ø8
5

3x
12

2446.11.55. Air pin, according to VW standard


Gradation
Order No l* l
2446.11.55.01. 150 - 440 1
2446.11.55.02. 150 - 440 1
*to customer’s specifications!

Ordering Code (example):


Air pin, according to VW standard =2446.11.55.
Execution Shape 1 = 01.
Length l 150 mm = 150
Order No =2446.11.55. 01.150

D264 subject to alterations


Concertina shroud with spacer bush
206.91.
Da
d3
Di

a1
l max.
l min.
l1
a

d1
d2

Note: Mounting example


Concertina Shrouds are supplied complete with spacer bush and two ​
hose clamps.
Special sizes on request.

206.91. Concertina shroud with spacer bush


for guide bushes 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2081. 2081. 2081. 2081. 2081. 2081. 2081.
Pillar-ø d1 19 20 24 25 30 32 38 40 48 50 60 63 19 20 24 25 30 32 38 40 48 50 60 63
d* 20 25 32 40 50 60 63 20 25 32 40 50 60 63
d2 25 30 40 50 60 70 70 25 30 40 50 60 70 70
d3 32 38 46 55 64 76 76 39 45 54 63 74 94 94
d4** 32 38 48 58 58 79 79 40 45 54 66 80 95 95
Di 30 30 46 55 62 75 75 32 32 45 52 62 75 75
Da 51 56 72 87 86 100 100 54 56 63 96 84 104 104
a 13 13 20 12 12 12 12 10 10 10 12 12 10 10
a1 16 13 20 12 12 10 10 10 10 10 12 12 10 10
l1 20 30 30 40 40 40 40 20 30 30 40 40 40 40
lmin 30 25 20 44 25 30 30 37 35 35 25 45 35 35
lmax 170 130 100 119 110 130 130 145 110 110 225 165 185 185
*d = Nominal diameter, **d4 = Nominal ordering diameter for flange diameter

Ordering Code (example):


Concertina shroud with spacer bush =206.91.
Nominal diameter d 20 mm = 020.
Nominal ordering diameter for flange diameter d4 32 mm = 032
Order No =206.91. 020. 032

subject to alterations D265


Spacer bush
Spacer tube
206.93.

l1
d1
d2

Material: 206.93. Spacer bush


PMMA, PLEXIGLAS®
Pillar-ø d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d* 16 20 25 32 40 50 60 63
d2 20 25 30 40 50 60 70 70
l1 20 20 30 30 40 40 40 40
*d = Nominal diameter

Ordering Code (example):


Spacer bush =206.93.
Nominal diameter d 16 mm = 016
Order No =206.93. 016

206.94.
100

d1
d2

Material: 206.94. Spacer tube


PMMA, PLEXIGLAS®
Pillar-ø d1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d* 16 20 25 32 40 50 60 63
d2 20 25 30 40 50 60 70 70
l1 100 100 100 100 100 100 100 100
*d = Nominal diameter

Ordering Code (example):


Spacer tube =206.94.
Nominal diameter d 16 mm = 016
Order No =206.94. 016

D266 subject to alterations


Concertina shroud with spacer tube
206.92. Da
d3
Di

a1
l max.
l min.
100
a

d1
d2

Note: Mounting example


Concertina Shrouds are supplied complete with spacer tube and two ​
hose clamps.
Special sizes on request.

206.92. Concertina shroud with spacer tube


for guide bushes 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2081. 2081. 2081. 2081. 2081. 2081. 2081.
Pillar-ø d1 19 20 24 25 30 32 38 40 48 50 60 63 19 20 24 25 30 32 38 40 48 50 60 63
d* 20 25 32 40 50 60 63 20 25 32 40 50 60 63
d2 25 30 40 50 60 70 70 25 30 40 50 60 70 70
d3 32 38 46 55 64 76 76 39 45 54 63 74 94 94
d4** 32 38 48 58 58 79 79 40 45 54 66 80 95 95
Di 30 30 46 55 62 75 75 32 32 45 52 62 75 75
Da 51 56 72 87 86 100 100 54 56 63 96 84 104 104
a 13 13 20 12 12 12 12 10 10 10 12 12 10 10
a1 16 13 20 12 12 10 10 10 10 10 12 12 10 10
l1 100 100 100 100 100 100 100 100 100 100 100 100 100 100
lmin 30 25 20 44 25 30 30 37 35 35 25 45 35 35
lmax 170 130 100 119 110 130 130 145 110 110 225 165 185 185
*d = Nominal diameter, **d4 = Nominal ordering diameter for flange diameter

Ordering Code (example):


Concertina shroud with spacer tube =206.92.
Nominal diameter d 20 mm = 020.
Nominal ordering diameter for flange diameter d4 32 mm = 032
Order No =206.92. 020. 032

subject to alterations D267


Helical spring for ball cage retention
241.18.
d3

l3
l1

d
l0
FL
l

s
l2

ø pillar d₁
d2

Calculation: 241.18. Helical spring for ball cage retention


Formula for selecting spring 241.18.:
FL = [l - (l2 + (l1 - l3))] x 1,1 d1 d2 d3 s d l0 Gradation l0
Formula for calculating the block length LBL of the selected spring: 19/20 20.5 22.5 14 1 40 - 140 10
LBL = ( l0 x d : s) + 2 x d 24/25 25.5 27.9 14 1.2 40 - 160 10
30/32 32.5 35.7 16 1.6 50 - 230 10
FL = Length of compressed spring 38 38.5 42.5 18 2 60 - 230 10
l = Length of guide pillar (Customer specified) 40 40.5 45.1 20 2.3 60 - 230 10
l1 = Cage length (Customer specified) 48/50 50.5 55.7 20 2.6 70 - 280 10
l2 = Compression length of guide pillar (Customer specified) 60 60.5 66.9 20 3.2 80 - 250 10
l3 = Ball cage retainer size (Customer specified) 63 63.5 69.9 20 3.2 80 - 250 10
1.1 = Safety factor
l0 = Length of uncompressed spring
d = Spring wire diameter
s = Pitch

Ordering Code (example):


Helical spring for ball cage retention =241.18.
Inside diameter d2 20.5 mm = 205.
Length l0 40 mm = 040
Order No =241.18. 205. 040

Mounting example Mounting example

Without ball cage With ball cage With ball cage Without ball cage With ball cage With ball cage
retainer retainer retainer retainer retainer retainer
202.91. 202.91. 202.92.1. 202.92.1.

D268 subject to alterations


Cage retainer
202.91. Mounting example
d1
M6

ø17 +0,1
M6
DIN EN ISO ø10

15
4762

l1
min.
20l
d2

4
d2

Note:
The following guide pillars are equipped with this cage retainer:
202.17.
202.55.
2021.44.
2021.58.

202.91. Cage retainer


d1 38 40 48 50 60 63
d2 42 44 52 54 64 67
KG (l / l1)
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●

Ordering Code (example):


Cage retainer =202.91.
Guide diameter d1 50 mm = 050.
Cage retainer size KG 1 = 1
Order No =202.91. 050. 1

subject to alterations 05.2017


Cage retainer
Mounting example 202.92.1.
order separately:
206.75. Ball Cage
2060.65. Ball Cage M8
d1

2
8
202.92.1
f

2
l1

cage travel
= stroke/2

d2
l3
l2

Note:
The following guide pillars can be equipped with this cage retainer:
202.22.
202.24.
2021.46.
2021.50.

202.92.1. Cage retainer


d1 19 20 24 25 30 32 38 40 48 50 60 63
d2 18 19 23 24 29 31 37 39 47 49 59 62
f 22 23 27 28 34 36 42 44 52 54 64 67

Ordering Code (example):


Cage retainer =202.92.1.
Guide diameter d1 19 mm = 019
Order No =202.92.1. 019

D270 subject to alterations


Cage retainer
202.93. Mounting example
d1

d3

cage travel = stroke 1/2


ø9 d3
M8
cage travel
= stroke/2
l1

9
l2

l1
ø15

l2
d2
d2 202.93.

Note: Fixing:
The following guide pillars can be equipped with this cage retainer: Use socket cap screws DIN EN ISO 4762 for ordering size:
202.22. 03. - 2192.12.08.035
202.24. 04. - 2192.12.08.045
2021.46. 05. - 2192.12.08.055
2021.50. 06. - 2192.12.08.070
08. - 2192.12.08.090
Screws are not included.

202.93. Cage retainer


Order No d1 d2 d3 l1 l2
202.93.03.030 30 32 36 23 30 6
202.93.04.040 38 40 44 31 40 6
202.93.05.050 48 50 54 39 50 8
202.93.06.060 60 63 66 51 60 8
202.93.08.080 80 89 71 80 8

subject to alterations D271


Pillar wiper
Mounting example 206.95.
2061.95.
d3

8,5
d1

d2

Description: Note:
FIBRO Pillar Wipers protect against premature wear caused by the ​ Pillar Wipers will be delivered with 3 screws M 4 × 16 DIN 963.
ingress of dirt into the die set guides.
Outside diameters match boss dias. on FIBRO Die Sets (Cast Iron). They ​
can be fitted onto the bolster, or into a counterbore – flush with the ​
bolster surface.

206.95./2061.95. Pillar wiper


Order No d1 d2 d3
206.95.024 24 45 55
206.95.025 25 45 55
206.95.030 30 55 65
206.95.032 32 55 65
206.95.038 38 65 75
206.95.040 40 65 75
206.95.042 42 65 75
206.95.048 48 78 94
206.95.050 50 78 94
206.95.052 52 78 94
206.95.060 60 92 110
206.95.063 63 92 110
2061.95.024 24 50 60
2061.95.025 25 50 60

D272 subject to alterations


Lifter pin for press tool strips
244.00.2. Mounting example

d3
d 1 h6
d2
8

3
l1
3

Description:
Combination progression dies with certain forming stages can be ​
Dh
equipped advantageously with springloaded lifter pins. FIBRO Lifter Pins ​
244.00.2., available in four sizes, can be used to assume the double ​
function of lifting and guiding the strip. The amount of lift is a function ​
of the counterbore-depth.
Material:
No 1.7131, case-hardened
Execution:
10

ground
Note:
d4 For ordering code of screw plug 241.00.1. and helical spring see spring ​
range on pages chapter F.

244.00.2. Lifter pin for press tool strips


d1 8 10 13 16
d2 5 6 7 8
d3 10 12 16 20
Dh 10.5 12.5 16.5 20.5
d4 M12x1.5 M14x1.5 M18x1.5 M22x1.5
l1
20 ●
25 ● ● ●
32 ● ● ● ●
40 ● ● ● ●
50 ● ● ●

Ordering Code (example):


Lifter pin for press tool strips =244.00.2.
Guide diameter d1 8 mm = 08.
Guide length l1 20 mm = 020
Order No =244.00.2. 08. 020

subject to alterations D273


Screw clamp with screw
207.45 Screw clamp
incl. screw
– steel punched bent component
– clamping height 6-6,3 mm
– M6 screw

8,5
6
8,7

13

15

2072.45.10 2072.45.16 Screw clamp


incl. screw
2072.45.10
20 32 – steel, milled
– clamping height 6-6,3 mm
– M6 screw
10

16

2072.45.16
10

– steel, milled
6,3

– clamping height 10 mm
5 – M10 screw
10
3 5
20

32

7,5
11

10.2017 subject to alterations


Screw clamp with screw
2071.45 Screw clamp
ø23 incl. screw
– clamping height 6 mm
ø11
– M6 screw

7
11
5,8 +0,1
ø7
ø16

d6 d7
19,5

19
3
ø2

,5
Description:
Strengthened holding piece 2071.45 alternative to holding piece 207.45

Note:
The attachment is with 3 Screw clamp, from ød1 = 38 with 4 Screw clamp , which are included in delivery.
(Order No: 2071.45 - Screw clamp incl. socket cap screw M6x20 DIN EN ISO 4762).

2071.45 Screw clamp with screw


Nominal diameter 15/16 19/20 24/25 30/32 38/40 48/50 60/63 80
usable for: 2021.28./ 29./ 44./ 46.
d6 38 42 49 57 67 80 97 112
d7 56.5 60.3 67.1 74.9 84.6 97.4 114.2 129.1
usable for: 2021.39. - 2081.31./ 32./ 33./ 34./ 35. - 2081.44./ 45./ 46./ 47./ 49. - 2081.71./ 74./ 75. -
2081.81./ 84./ 85. - 2081.91./ 94./ 95.
d6 -- 59 65 73 83 97 112 135
d7 -- 76.8 82.7 90.5 100.4 114.2 129.1 152.0
usable for: 210.31./ 34./ 35. - 210.39. - 210.44./ 45./ 46. - 210.85.
d6 53 56 64 75 87 107 127 --
d7 71.0 73.9 81.7 92.5 104.3 124.1 144.0 --

subject to alterations 10.2017


Screw clamp with screw
Screw clamp with screw, GM Standard
Screw clamp with screw, NAAMS
Screw clamp 2072.46
incl. screw
– steel, milled 32
– clamping height 6-6,3 mm
– M10 screw

16
6
10
5

32
11

Screw clamp 2072.46.30.12 2072.46.30.16


according to GM, incl. screw
2072.46.30.12 ø15 ø18
– steel, milled ø11,5
ø9
– clamping height 6 mm
6 -0,3
0,5 +0,5

6 -0,3
0,5 +0,5

– M8 screw
8,5

11,5
12

2072.46.30.16
16

– steel, milled
– clamping height 6 mm
– M10 screw

25 32
20

25

5
15 10
21

Screw clamp 2072.47


according to NAAMS, incl. screw
– steel punched bent component
– clamping height 6-6,3 mm
– M8 screw
13
6

24,6
18,9

13,5

subject to alterations D275


Securing flange with screws, CNOMO
Screw clamp with screw, CNOMO
2073.45.
„A“

d6
d 1 G7

d4

h
l3
A A

e1
d 2 M6
m6
M
d3
5 d5

e2
e3

Securing flange 2073.45. Securing flange with screws, ​


according to CNOMO, incl. screws CNOMO
– steel, turned
– clamping height 4, 5, 6, 8, 10, 12, 16, 20 mm Order No d1 d2 d3 d4 d6 h l3 e1 e2 e3 M
– M6, M8, M10, M12 screws 2073.45.020 20 28 32 63 25 10 4 16 18 - 6x16
2073.45.025 25 35 40 72 32 10 5 20 20 - 6x16
2073.45.032 32 44 50 80 40 12 6 25 21 - 6x16
2073.45.040 40 52 60 100 50 12 8 38.5 14 41 6x16
2073.45.050 50 63 71 125 63 16 10 46 17 49 8x20
2073.45.063 63 80 90 140 80 20 12 55 17 57.5 10x25
2073.45.080 80 100 112 180 100 25 16 70 20 72 12x30
2073.45.100 100 125 140 200 125 32 20 81 25 85 12x30

2072.48.45.

„A“
m
p d2

A A t
m

k
e

d3
n

Screw clamp 2072.48.45. Screw clamp with screw, ​


according to CNOMO, incl. screw CNOMO
– steel, milled
– clamping height 8, 10, 12, 16, 20 mm Order No k e d2 d3 t m p n d1 M
– M6, M8, M10 screw 2072.48.45.12 12 8 11 6.6 6.8 18 9.5 15.5 40 6x16
2072.48.45.16 16 10 15 9 9 22 12 19 50 8x20
2072.48.45.20 20 12 18 11 11 26 15 21 63 10x25
2072.48.45.25 25 16 18 11 11 26 15 21 80 10x30
2072.48.45.32 32 20 18 11 11 26 15 21 100 10x35

D276 subject to alterations


subject to alterations D277
Spacer plate toothed, with adjusting plate
2444.12 / 2444.13

21
l1

l2

35
H1
0

0°14'13"
5
Material: l3
Spacer plates: X 210 Cr 12 (1.2080), hardened 58 + 2 HRC
Adjusting plate: X 153 CrMoV 12 (1.2379) M10
Description:
For spacing out sheet metal retainers in tools for external skin parts.
Note:

b
Screws are not included.

11
18
A A

b1
20

'0'= basic setting in the middle (grinding-in)


'+'= adjustment to the right - plus
'-' = adjustment to the left - minus l4

NB: Hole pattern l5


The bolsters are reversible. l6
l7
Adjustment range:
2444.12
12 increments each of 0.02 mm means an adjusting range of 0.24 mm ​ M10x20 M10x20 DIN EN ISO 4762
with a minimum support area of 80 x 60 mm. DIN EN ISO 4762
2444.13

11
14 increments each of 0.02 mm means an adjusting range of 0.28 mm ​

35
with a minimum support area of 100 x 80 mm.

4
21
11

ø11
ø18 A-A
ø11
Basis: 0.02 mm per tooth ø18
M10x20
DIN EN ISO 4762

2444.12 / 2444.13 Spacer plate toothed, with adjusting plate


Order No l1 l2 l3 l4 l5 l6 l7 b b1 H H1
2444.12 130 90 130 61 72 79 90 60 30 15.5 16.04
2444.13 160 110 160 71 82 89 120 80 40 15.5 16.16

D278 subject to alterations


Guide
2443.10.
Rounded transition R5
min.ø40
13

20°

R20

ø30
l

R1
0
20

M12
107

ø8 +0,1
1,5
13,5
30

26 26

Material:
Ck 60, area of pilot taper hardened 58 + 2 HRC
Execution:
forged

2443.10. Guide
Order No l
2443.10.065 65
2443.10.090 90
2443.10.120 120
2443.10.150 150
2443.10.180 180
2443.10.250 250
2443.10.300 300
2443.10.350 350

subject to alterations 05.2017


Guide to Mercedes-Benz Standard - unhardened
2443.10.20.

Rounded transition R5
min.ø30

10

20°

R20
ø20

R1
0
15
M8
73

ø6,1

27,5
1,5
20
9

15

54,5
63

Material:
Ck 60
Execution:
forged
Note:
Guides are preferably used in confined spaces in sequential compound ​
dies.

2443.10.20. Guide to Mercedes-Benz Standard - unhardened


Order No l
2443.10.20.065 65
2443.10.20.090 90

D280 subject to alterations


Guide to Mercedes-Benz Standard - hardened
2443.10.20. .1

Rounded transition R5
min.ø30

10

20°

R20
ø20
l

R1
0
15

M8
73

ø6,1

27,5
1,5
20
9

15

54,5
63

Material:
Ck 60, area of pilot taper hardened 58 + 2 HRC
Execution:
forged
Note:
Guides are preferably used in confined spaces in sequential compound ​
dies.

2443.10.20. .1 Guide to Mercedes-Benz Standard - hardened


Order No l
2443.10.20.065.1 65
2443.10.20.090.1 90

subject to alterations 05.2017


Guide with part position control and spring
2443.12. Rounded
min.ø40
13 transition R5
20°

R20

l
107

l2
l1
R1
0
20
M12
ø8 +0,1

13,5
ø30

Mounting example

30
8
2) Version with long flap:
l = 180, 250 mm
26 26
40
1) Version with short flap: 10
l = 120, 150 mm ø6,5
40
10
ø6,5

8
2018.00.60.08.030

108
8

rounded
58

32
,5
R4 Thickness Thickness
8mm 8mm 15°

Material:
Guide: Ck 60, area of pilot taper hardened 50 + 5 HRC
Flap: St 37
Spring: Spring steel wire
Execution:
forged
Note:
See following pages for accessories.

2443.12. Guide with part position control and spring


Order No l l1 l2
2443.12.120 120 55 70
2443.12.150 150 55 70
2443.12.180 180 105 120
2443.12.250 250 105 120

05.2017 subject to alterations


Guide with part position control, VDI
2443.13. 13 Rounded min.ø40
transition R5
20°
R20

l
103
M12

l2
l1
R1
0
20

1,5

ø30
13,5

ø8 +0,1

Mounting example
30

2) Version with long flap:


M8x1 l = 180, 250 mm
8
26 26 27
1) Version with short flap:
l = 120, 150 mm
5x45°
ø6,2
30x30°

108

100
30
5x45°
10

61
ø6,2

2018.00.60.08.030
35,5
26
10

ø6,5
18
7
16,5

10
0° 28
40 8 36
R4 R4

Material:
Guide: Ck 60, area of pilot taper hardened 50 + 5 HRC
Flap: St 37, hardened 58 + 2 HRC
Execution:
forged
Note:
See following pages for accessories.

2443.13. Guide with part position control, VDI


Order No l l1 l2
2443.13.120 120 55 70
2443.13.150 150 55 70
2443.13.180 180 105 120
2443.13.250 250 105 120

subject to alterations 05.2017


Inductive proximity switch
2018.00.60.08.030

30

M8x1
19,5

A/F 13 LED

Technical data: 2018.00.60.08.030 Inductive proximity ​


Rated operating voltage Ue: 24 V DC switch
Operating Voltage Us: 10-30 V DC
No load current I0 damped/undamped: ≤ 8 mA/≤ 1 mA
Repeat accuracy R: ≤ 5%
Ambient temperature Ta: -40 to +85 °C
Switching frequency f: 3000 Hz
Degree of protection to IEC 529: IP 67
Casing material: Stainless steel
Connection: plug connector
Approvals: UL

D284 subject to alterations


Cable - straight
Cable , 90° connector
2018.00.60.23.01.5
X 40
30
M8x1
22,5
X
ø10

2018.00.60.23.01.5 Cable - straight Technical data:


Cable type: 3 pole, M8, oil resistant
Standard length: 5 m

Other lengths on request

2018.00.60.23.02.5
8
M8x1
ø10

26
17

2018.00.60.23.02.5 Cable , 90° connector Technical data:


Cable type: 3 pole, M8, oil resistant
Standard length: 5 m

Other lengths on request

subject to alterations D285


D286 subject to alterations
Position monitor for boards
2443.14.55.
Shape A Shape B

ø19 ø19
l

l
54

54
39

39

12 12
80 80 Mounting example
2443.14.00.60.23.01.5
105 105
54,5 21 21 54,5 2443.14.00.60.23.02.5
14,5 14,5
21 21
15

15
9

9
70

70

110 110
2443.14.00.60.18.044

Material: Attention:
Steel At least two position monitors must be installed crosswise. In case of ​
large parts, such as the side part, a third position monitor should be ​
Note: placed. The position monitors should be placed in such a way that a ​
See following pages for accessories.
perfect querying of the sheet metal part is guaranteed. Position ​moni-
tors should be arranged a minimum of 5 mm away from the ​pulling or
locking bards and not within the range of strong sheet ​movement.

2443.14.55. Position monitor for boards


Order No l Shape
2443.14.55.01 145 A
2443.14.55.02 145 B
2443.14.55.03 185 A
2443.14.55.04 185 B
2443.14.55.25 225 A
2443.14.55.26 225 B

subject to alterations D287


Inductive proximity switch
2443.14.00.60.18.044
44,5
25 Nm 35 Nm
15
29,5
11

M18x1

M12x1
SW24 LED

Technical data: 2443.14.00.60.18.0​44 Inductive proximity ​


Rated operating voltage Ue: 24 V DC switch
Operating Voltage Us: 10-30 V DC
No load current I0 damped/undamped: ≤ 10 mA/≤ 3 mA
Repeat accuracy R: max. (% v. Sr) 5%
Ambient temperature Ta: -25 to +70°C
Switching frequency f: max. 1000 Hz
Degree of protection to IEC 60529: IP 67
Casing material: CuZn
Connection: plug connector
Approvals: UL

D288 subject to alterations


Cable - straight
Cable, 90° connector
2443.14.00.60.23.01.5
44

ø4,5 ±0,15
„X”
ø14,5
M12x1

2443.14.00.60.23.01​.5 Cable - straight Technical data:


Cable type: 3 pole, M12x1
Standard length: 5m

Other lengths on request

2443.14.00.60.23.02.5
M12x1
ø14,5

38,2
ø4,5 ±0,15
27

2443.14.00.60.23.0​2.5 Cable, 90° connector Technical data:


Cable type: 3 pole, M12x1
Standard length: 5m

Other lengths on request

subject to alterations D289


Loading Diagram for Ball Bearing Guides
Bearing Life versus Loading:
Values shown are based on the Impact Factor of fs = 1
Application to normal conditions in respect of Press and die set,
with a maximum bearing temperature of 100 °C

Formula for calculation of


nominal bearing life
3
L h = 833. 333. mm . C. [h]
2 H nf fs F

H = stroke length [mm]


nf = strokes per minute [H . min -1 ]

C = dynamic load [N]


[h]

10 4 fs = impact factor 1

F = radial load acting on guide [N]


. .
v = 2 H nf [m . min -1 ]
1000
Q = F . 100 [% of C ]
C
bearing life L h

10 3

[m . min.-1 ]

10 2
3 6
2 . H . nf = v
12
15 9
18
21
30 24
27

10 1
0 20 40 60 80 100 120 140

Max loading Q [% of C]
10.2017 subject to alterations
Safe Loads for FIBRO Ball Bearing Guides
Tables of Dynamic Load Indexes
Definition:
The dynamic load index C constitutes a constant loading that will allow the respective sizes of ball bearing guides to reach + 105 m without any discernible
bearing damage. The load index is shown in N and results from tests executed with batches of sufficient size, subjected to linear travel oscillations and
radially imposed loads of constant magnitude and unchanging direction.

Dynamic Load Dynamic Load Dynamic Load


Pillar [ d1 Cage length l1 Index C for Pillar [ d1 Cage length l1 Index C for Pillar [ d1 Cage length l1 Index C for
whole cage (N) whole cage (N) whole cage (N)
8 40 750 24 120 9300 48 105 17100
10 24 1070 25 31 3200 48 120 19000
10 28 1190 25 40 3900 48 140 21400
10 31 1300 25 45 4200 48 160 23600
10 40 1830 25 50 4850 48 180 26000
10 45 1830 25 56 5200 48 200 28000
10 50 1930 25 63 5700 48 240 32000
10 56 2210 25 71 6300 50 50 9400
11 24 1090 25 80 6900 50 56 10200
11 28 1210 25 95 7900 50 63 11700
11 31 1330 25 105 8400 50 71 12500
11 40 1660 25 120 9300 50 80 13900
11 45 1860 30 40 5700 50 95 15900
11 50 1960 30 45 6400 50 105 17200
11 56 2250 30 50 7000 50 120 19100
12 24 1100 30 56 7600 50 128 19700
12 28 1230 30 63 8800 50 140 21400
12 31 1350 30 71 9300 50 160 23700
12 40 1680 30 75 9800 50 180 26000
12 45 1890 30 80 10400 50 200 28000
12 50 1990 30 95 11900 50 240 32000
12 56 2280 30 105 12800 60 80 15500
15 24 1880 30 120 14200 60 95 17700
15 28 2200 30 140 16000 60 105 19200
15 31 2500 30 160 17700 60 120 21300
15 45 3300 32 40 5800 60 140 23900
15 40 3050 32 45 6400 60 160 26500
15 50 3800 32 50 7100 60 180 29000
15 56 4050 32 56 7700 60 200 31000
15 63 4550 32 63 8800 60 240 35500
15 71 4950 32 71 9400 63 80 15500
16 24 1910 32 75 9900 63 95 17800
16 28 2230 32 80 10500 63 105 19300
16 31 2550 32 95 12000 63 120 21300
16 40 3100 32 105 12900 63 140 24000
16 45 3350 32 120 14300 63 160 26500
16 50 3850 32 140 16100 63 180 29000
16 56 4100 32 160 17800 63 200 31500
16 63 4600 38 45 7500 63 240 35500
16 71 5000 38 50 8200 80 120 41000
19 24 2300 38 56 8900 80 140 46500
19 28 2700 38 63 10300 80 160 52000
19 31 3050 38 71 10900 80 180 57000
19 40 3750 38 80 12100 80 200 62000
19 45 4050 38 95 13900 80 240 70000
19 50 4350 38 105 15000
19 56 4950 38 120 16700
19 63 5500 38 140 18700
19 71 6100 38 160 20700
19 80 6600 38 180 22600
19 95 7600 38 200 24400
20 24 2320 38 240 28000
20 28 2700 40 45 7500
20 31 3100 40 50 8200
20 40 3750 40 56 9000
20 45 4100 40 63 10300
20 50 4400 40 71 11000
20 56 5000 40 80 12200
20 63 5600 40 95 14000
20 71 6100 40 105 15100
20 80 6600 40 120 16700
20 95 7600 40 140 18800
24 31 3150 40 160 20800
24 40 3850 40 180 22700
24 45 4200 40 200 24600
24 50 4850 40 240 28000
24 56 5100 48 50 9400
24 63 5700 48 56 10200
24 71 6300 48 63 11700
24 80 6800 48 71 12400
24 95 7800 48 80 13800
24 105 8300 48 95 15900

subject to alterations 05.2017


Assembly of Guide Elements –
Dimensional Requirements and Tolerances
202.17. / 202.19. / 202.17. / 202.19. / 202.22. / 202.23. / 202.24. /
202.22. / 202.23. / 202.29.
202.24. / 202.29. Pillar x d1*
Retaining bore d1
(recommended values based on experiences)
Guide pillar- d1 in grey cast iron: d1
–0,025
–0,035
DIN 9825/ISO 9182-2 3-80
–0,015
~DIN 9825/ in steel: d1
–0,025
~ISO 9182-2
* Pillars of d1 = 50 mm and over should be frozen in dry ice before fitting
(press fit)

R Z 10

2021.46. / 2021.44. d1 2021.46. / 2021.44.


Pillar x d1 Retaining bore d2H5 d5+1 l2 t5
Demountable guide 15/16 15/16+0,008 24 20,5 6,5
pillar with collar 19/20 19/20+0,009 27 23,5 6,5
24/25 24/25+0,009 34 30,5 6,5
DIN 9825/ 30/32 30/32+0,011 42 37,5 6,5
~ISO 9182-5 38/40 38/40+0,011 52 37,5 6,5
48/50 48/50+0,013 62 47,5 6,5
(transition fit)
60/63 60/63+0,013 72 47,5 6,5
R Z 10

80 80+0,013 95 60,5 12,5


min.
l2
min.
t5

d 2 H5
js4
d 5+1 2021.43.

2021.29. d1 2021.29.
Pillar x d1 Retaining bore d2H6 d8+1 l2 t5
Guide pillar with 15/16 15/16+0,011 24 20,5 6,5
collar 19/20 19/20+0,013 27 23,5 6,5
24/25 24/25+0,013 34 30,5 6,5
(transition fit) 30/32 30/32+0,016 42 37,5 6,5
38/40 38/40+0,016 52 37,5 6,5
48/50 48/50+0,019 62 47,5 6,5
60/63 60/63+0,019 72 47,5 6,5
R Z 10

80 80+0,019 95 60,5 12,5


min.
l2
min.
t5

d 2 H6
j6
d 8+1 2021.43.

2021.39. 2021.39.
Pillar x Retaining bore
Liner bush d1
d1 d3H5
DIN 9825/ISO 9182-4 19/20 32+0,011
24/25 40+0,011
(transition fit) 30/32 48+0,011
38/40 58+0,013
48/50 70+0,013
60/63 85+0,015
R Z 10

d 3 H5
js4

12.2016 subject to alterations


Assembly of Guide Elements –
Dimensional Requirements and Tolerances
210.39. 210.39.
Pillar x d1
Retaining bore d1 Liner bushes,
d3H5
16 28+0,009 similar AFNOR
20 32+0,011 (transition fit)
25 40+0,011
32 50+0,011
40 63+0,013
50 80+0,013
63 90+0,015

R Z 10
H5
d 3 m5

202.60. 202.60.
Retaining bore Plattendicke
Pillar x d1
d3H5 c3–1 Demountable guide
19 25+0,009 33 pillars with centre
25 30+0,009 33 d1
32 36+0,011 38 collar
40 46+0,011 38 (transition fit)

R Z 10

c3
*Slip-Fit Bonding: d 3 H5
js4

The glue-line gap must not be smaller than 0,005 mm, or the adhesive will
be wiped off the contact surfaces upon fitment.
This would result in an unreliable bond.
The available component tolerances do not always result in the minimum
glue-line gap.
This fact has to be born in mind when machining receiving bores,
or alternatively corrections can be made on the assembly bench. d1

2051.32. 2051.32.
R Z 10

Retaining bore
Pillar x d1
d3H5 Sintered ferrite guide
8 13,7+0,008 d 3 H5
js4 bushes
11/12 22+0,009 d1
15/16 28+0,009 DIN 9831 /
19/20 32+0,011 ISO 9448-2
24/25 40+0,011 slip-fit bonding*
30/32 48+0,011
38/40 58+0,013
48/50 70+0,013
60/63 85+0,015
80 95,7+0,015

206.54. 2061.44. / 2061.47. d3 206.54.


Retaining bore Retaining bore 2061.44./2061.47.
R Z 10

Pillar x d1 Pillar x d1
d3H6 d3H5
d1
3 7+0,009 8 18+0,008 Ball bearing guide
4 8+0,009 10 22+0,009
5 10+0,009 11/12 22+0,009 bushes
6 11+0,011 15/16 28+0,009 DIN 9831 /
8 14+0,011 19/20 32+0,011 ISO 9448-3
24/25 40+0,011
30/32 48+0,011 slip-fit bonding*
38/40 58+0,013
48/50 70+0,013
60/63 85+0,015
80 105+0,015

subject to alterations D293


Assembly of Guide Elements –
Dimensional Requirements and Tolerances
206.49. d 3 H6
m5
206.49.
Pillar x d1 Retaining bore d3H6

R Z 10
Ball bearing guide 16 28+0,013
d1
bushes similar AFNOR 20 32+0,016
25 40+0,016
slip-fit bonding* 32 50+0,016
40 63+0,019
50 80+0,019
*Slip-Fit Bonding:
The glue-line gap must not be smaller than 0,005 mm, or the adhesive will
be wiped off the contact surfaces upon fitment.
This would result in an unreliable bond.
The available component tolerances do not always result in the minimum
glue-line gap.
This fact has to be born in mind when machining receiving bores,
or alternatively corrections can be made on the assembly bench.

2081.3x. / 2081.4x. / d 3 H5
js4
2081.3x. / 2081.4x. / 2081.8x.
R Z 10

2081.8x. d1
Pillar x d1 Retaining bore d3H5
19/20 32+0,011
Headed guide bushes, 24/25 40+0,011
30/32 48+0,011
carbonitrided, bron- 38/40 58+0,013
ze-coated sintered 48/50 70+0,013
60/63 85+0,015
types or ball bearing 80 105+0,015
types
DIN 9831 / ISO 9448-6
DIN 9831 / ISO 9448-7
ISO 9448
(transition fit)

2081.7x. / 2081.9x. d 3 H6
j6
2081.7x. / 2081.9x.
R Z 10

Pillar x d1 Retaining bore d3H6


Headed guide bushes, d1
19/20 32+0,016
bronze, with solid lu- 24/25 40+0,016
30/32 48+0,016
bricant rings, bronze 38/40 58+0,019
plated 48/50 70+0,019
60/63 85+0,022
(transition fit)
80 105+0,022

2091.3x. / 2091.4x. 2091.3x. / 2091.4x.


d 3 H5 Pillar x d1 Retaining bore d3H5
Flanged guide js4
R Z 10

12 26+0,009
d1
bushes, carbonitrided 15/16 28+0,009
19/20 32+0,011
sintered types or ball 24/25 40+0,011
bearing types 30/32 48+0,011
38/40 58+0,013
DIN 9831 / ISO 9448-4 48/50 70+0,013
DIN 9831 / ISO 9448-5 60/63 85+0,015
80 105+0,015
(transition fit)

D294 subject to alterations


Assembly of Guide Elements –
Dimensional Requirements and Tolerances
2091.7x. 2091.7x.
H6
Pillar x d1 Retaining bore d3H6 d3 j6
Guide bush with

R Z 10
19/20 32+0,016
d1
24/25 40+0,016 solid lubrication
30/32 48+0,016
38/40 58+0,019
rings DIN 9831 /
48/50 70+0,019 ISO 9448-4
60/63 85+0,022 (transition fit)
80 105+0,022

2022.25. 2022.25.
Pillar x d1 Retaining bore d1M6
-0,004 Guide pillar AFNOR
25
-0,017 (transition fit)
32
-0,004
40
-0,020
50
63 -0,005

R Z 10
80 -0,024
-0,006
100
-0,028

d 1 M6
h5

2022.12. / 2022.15. / 2022.16. / 2022.17. / 2022.12. / 2022.15. /


2022.19. / 2022.29. 2022.16. / 2022.17. /
Pillar x d1 Retaining bore d1H7 2022.19. / 2022.29.
+0,021
25
0 Guide pillar
32
40
+0,025 DIN 9833/ISO 9182-3
0
50 Mercedes-Benz /
63 +0,030 VDI / VW / WDX
80 0
+0,035 (press fit)
100
0
125 +0,040
160 0
Pillars of d1 = 50 mm and over should be frozen in dry ice before fitting d 1 H7
r6

2022.13. 2022.13.
Pillar x d1 Bohrung d1H6
40 +0,016 Guide pillar VW
50 0 (press fit)
63 +0,019
80 0
Pillars of d1 = 50 mm and over should be frozen in dry ice before fitting

d 1 H6
r6

subject to alterations D295


Assembly of Guide Elements –
Dimensional Requirements and Tolerances
2052.70.1) / 2086.70. / 2052.70.1) / 2086.70. / 2085.72.
2085.72. d1
Pillar x d1
Retaining bore
bonding limitsd2G7
Transition fit limits
d2 d2H7
Guide Bushes/ 8 12 +0,024 +0,018
10 14/15
Guide Bushes with 12 18 +0,006 0
collar, Bronze with 13 19
14 20
non-liquid lubricant 15 21 +0,028 +0,021
slip-fit bonding*: 16 22 +0,007 0
Retaining bore d2 = G7 18/19 24/25
20 26/28/30
transition fit: 25 32/33/35
Retaining bore d2 = H7 28 38
1) if required secure with set screw 30 38/40/42
31,5 40 +0,034 +0,025
d 2 m6 32 42 +0,009 0
35 44/45
38 48
40 50
40 55
*Slip-Fit Bonding: 45 55/56/60
50 60/62/65 +0,040 +0,030
The glue-line gap must not be smaller than 0,005 mm, or the adhesive will 55 70
be wiped off the contact surfaces upon fitment. 60 74/75 +0,010 0
This would result in an unreliable bond. 63 75
The available component tolerances do not always result in the minimum 65 80
glue-line gap. 70 85/90
75 90/95
This fact has to be born in mind when machining receiving bores, 80 96/100 +0,047 +0,035
or alternatively corrections can be made on the assembly bench. 85 100 +0,012 0
90 110
100 120
110 130
120 140
125 145 +0,054 +0,040
130 150
140 160 +0,014 0
150 170
160 180

2085.70. 2085.70.
Pillar x d1 Retaining bore d2G7 limits d2G7
Guide Bushes with
d1
+0,024
12 16
collar, Bronze with +0,006
16 20
non-liquid lubricant 20 26
+0,028
(transition fit) +0,007
24 30

d 2 G7
k6

2085.71. 2085.71.
Retaining Retaining
Guide Bushes with Pillar x d1 Pillar x d1
d1
limits d2H7 limits d2H7
bore d2 bore d2
collar, Bronze with 10 14 +0,018 45 55
non-liquid lubricant 12 18 0 50 60
+0,030
13 19 55 65
(press fit) 0
14 20 60 75
+0,021
15 21 63 75
0
16 22 70 85
20 30 75 90
+0,035
25 35 80 100
0
30 40 90 110
+0,025
31,5 40 100 120
0
35 45 +0,040
120 140
40 50 0
d 2 H7
r6

D296 subject to alterations


Assembly of Guide Elements –
Dimensional Requirements and Tolerances
2082.70. 2082.70.
Pillar [ d1 Retaining bore d2H7 limits d2H7
d1
24/25 32/35 Guide Bushes with
+0,025
30/32 40/42
0 collar, bronze with
38/40 50
48/50 63 +0,030
non-liquid lubricant
60/63 80 0 DIN 9834/ISO 9448
+0,035 (slip fit)
80 100
0
100 125 +0,040
125 160 0
+0,046
160 200
0

d 2 H7
h6

2082.71. / 2086.71. 2082.71. / 2086.71.


Pillar [ d1 Retaining bore d2H7 limits d2H7
d1
+0,025 Guide Bush with
25/32/40 32/40/50 0 collar to NAAMS,
+0,030
50/63 63/80 0 bronze with non-
80 100 +0,035 liquid lubricant
0 (slip fit)
+0,040
100/125 125/160 0

d 2 H7
g6

2102.70. / 2102.71. 2102.70. / 2102.71.


Pillar [ d1 Retaining bore d2H6 limits d2H6 d1
25 35 +0,016 Guide Bushes with
32 44 0 collar, bronze with
40 52
50 63
+0,019 non-liquid lubricant/
0
63 80 bronze, CNOMO
+0,022 (transition fit)
80 100 0
+0,025
100 125 0

d 2 H6
m6

subject to alterations D297


Assembly of Guide Elements –
Dimensional Requirements and Tolerances
2087.70. / 2087.71. / d 2 H7
e7, f7 2087.70. / 2087.71. / 2087.73.
2087.73. d1 Pillar [ d1 Retaining bore d2H7 limits d2H7
+0,018
9/10 14
Guide Bushes with 0
14/15 20
centre collar/ with 18/20 26
+0,021
0
collar, bronze with 22/24 30
non-liquid lubricant 25 35
+0,025
30/32 42
e7 = slip fit 0
40 50
f7 = slip fit 40/42 54
h6 = slip fit 50 63 +0,030
k6 = transition fit 60 80 0
63 80

d 2 H7
h6, k6

2087.72. d1 2087.72.
Pillar [ d1 Retaining bore d2H7 limits d2H7
Guide Bushes with 9/10 14 +0,018
collar, bronze with 12 18 0
14/15 20
non-liquid lubricant 16 22 +0,021
e7 = slip fit 18/20 26 0
k6 = transition fit 22/24 30
25 32 +0,025
30/32 42 0
40/42 54
+0,030
50 66
0
60 80

d 2 e7
d 2 H7
k6

3120.70. / 3120.71. 3120.70. / 3120.71.


Pillar [ d1 Retaining bore d2H7 limits d2H7
Guide Bushes, bronze 8 12
+0,018
10 14/15
d1
with non-liquid 12 18
0
lubricant 13 19
14 20
slip fit 15 21 +0,021
bond in or if required secure with 16 22 0
set screw or flat mushroom head 18/19 24/25
screw 2192.61. 20 26/28/30
25 32/33/35
28 38
30 38/40/42
31,5 40 +0,025
32 42 0
d 2 H7
g6 35 44/45
38 48
40 50
40 55
45 55/56/60
50 60/62/65
+0,030
55 70
0
60 74/75
63 75
65 80
70 85/90
75 90/95
80 96/100 +0,035
85 100 0
90 110
100 120
110 130
120 140
125 145
+0,040
130 150
0
140 160
150 170
160 180

D298 subject to alterations


A Die Sets

B Precision Ground Plates and Flat Bars

C Lifting and Clamping Devices

D Guide elements

E Ground Precision Components


Punches and matrixes, Pins, gauge pins

F Springs

G Elastomer-Bars, -Sheets, -Sections

H FIBRO Chemical Tooling Aids

J Peripheral Equipment

K Cam Units

L Standard Parts for Mould Making


Ground
Precision
Components

E2
Ground Precision Components
FIBRO Precision Components cover a very wide Tool life, production cost and work quality are
range of materials, shapes and sizes and thus to a large extent a function of tooling material
permit virtually unrestricted selection even to selection versus strip stock characteristics
highly individual requirements. and ancillary process conditions. A judicious
choice from the wide range of materials for
At Hassmersheim and also abroad, stock our punches and matrices will be facilitated by
levels of Precision Components reach seven- the orientation guide in this catalogue. Listing
digit figures. It is therefore quite likely that the principal characteristics of each material
your particular choice will be available for together with selection criteria, it is intended
immediate delivery. Should this not be the case to help customers make the right choice.
then our flexible batch production schedules
will ensure that delays are kept to a minimum. Our experienced tooling specialists will assist
you with further detailed information.
Batch production in our interpretation not only
spells prompt delivery but also exceptional In keeping with the basic tenet of our firm,
quality. Starting with the arrival inspection every effort is made to ensure that design,
of raw materials, every single manufacturing performance potential and quality of FIBRO
operation on FIBRO Precision Components Precision Components keep well abreast with
is followed by a quality check. Lastly, an latest technological developments.
uncompromising final inspection of each and
every part guarantees that the trade mark
FIBRO is and remains synonymous with Quality.

In view of the fact that a large portion of the


Precision Components programme consists
of punches and matrices, the importance
of alignment in the operational die must be
emphasized. Unless this requirement can be
met to a high degree of accuracy, even the
finest efforts in design and in the toolroom
must fail! Die alignment ultimately depends
on the guides – FIBRO Die Sets and Guide
Elements were developed and are made with
this postulate in mind.

subject to alterations E3
Contents
E15 232. E24
Comparative graphs Punch VDI 3374

E16-17 233. E25


Precision components - Description ​ Insert sleeve with thrust pin
of materials VDI 3374 Shape A

222. E18 234. E26


Punch DIN 9861 Shape DA Insert sleeve with thrust pin
VDI 3374 Shape B

223. E19 2281. E27


Punch DIN 9861 Shape D / ISO 6752 Punch with tapered head 30°,
Shape D

224. E20 2291. E28


Punch DIN 9861 Shape CA Punch with tapered head 30°,
Shape C

225. E21 2284.3. E30


Punch DIN 9861 Shape C Punch with tapered head, Shape D

274. E22 2284.00. E31


Punch similar to DIN 9861 Shape CA Piloted counterbore for tapered-​
head punch

275. E23 2206. E32


Punch similar to DIN 9861 Shape C Punch with tapered head, blank

E4 subject to alterations
Contents
2216. E33 268. E41
Punch with tapered head, stepped, ​ Punch with ejector pin, stepped, ​
round short point

2706. E34 269. E42


Punch with tapered head, blank, ​ Punch with ejector pin, stepped, ​
with ejector pin long point

2716. E35 270. E45


Punch with tapered head, stepped, ​ Punch similar DIN 9844, Shape A
round, with ejector pin

E36 271. E46


Punches - Mounting guidelines Punch similar DIN 9844, Shape B

220. E37 272. E47


Punch DIN 9844, Shape A Punch similar DIN 9861, Shape D

221. E38 273. E48


Punch DIN 9844, Shape B Punch similar DIN 9861, Shape C

266. E39 2202. E51


Punch similar to VDI 3374 Ball lock punch, blank, light duty

267. E40 2212. E52


Punch with ejector pin Ball lock punch, stepped, round,
light  duty

subject to alterations E5
Contents
2222. E53 2742. E61
Ball lock punch, stepped, square, ​ Ball lock punch, stepped, slot, with ​
light duty ejector pin, light duty

2232. E54 2752. E62


Ball lock punch, stepped, ​rectan- Ball lock punch, stepped, rectangle ​
gular, light duty with radiussed corners, with ejector ​
pin, light duty

2242. E55 2204. E63


Ball lock punch, stepped, slot, Ball lock punch, punch larger than ​
light duty shaft, blank, light duty

2252. E56 2214. E64


Ball lock punch, stepped, rectangle ​ Ball lock punch, punch larger than ​
with radiussed corners, light duty shaft, round, light duty

2702. E57 2224. E65


Ball lock punch, blank, with ejector ​ Ball lock punch, punch larger than ​
pin, light duty shaft, square, light duty

2712. E58 2234. E66


Ball lock punch, stepped, round, with​ Ball lock punch, punch larger than ​
ejector pin, light duty shaft, rectangular, light duty

2722. E59 2244. E67


Ball lock punch, stepped, square, ​ Ball lock punch, punch larger than ​
with ejector pin, light duty shaft, slot, light duty

2732. E60 2254. E68


Ball lock punch, stepped, ​rectan- Ball lock punch, punch larger than ​
gular, with ejector pin, light d
​ uty shaft, rectangle with radiussed ​
corners, light duty

E6 subject to alterations
Contents
2704. E69 2203. E77
Ball lock punch, punch larger than ​ Ball lock punch, blank, heavy duty
shaft, blank, with ejector pin,
light duty

2714. E70 2213. E78


Ball lock punch, punch larger than ​ Ball lock punch, stepped, round, ​
shaft, round, with ejector pin, heavy duty
light duty

2724. E71 2223. E79


Ball lock punch, punch larger than ​ Ball lock punch, stepped, square, ​
shaft, square, with ejector pin, heavy duty
light duty

2734. E72 2233. E80


Ball lock punch, punch larger than ​ Ball lock punch, stepped, ​rectan-
shaft, rectangular, with ejector pin, ​ gular, heavy duty
light duty

2744. E73 2243. E81


Ball lock punch, punch larger than ​ Ball lock punch, stepped, slot,
shaft, slot, with ejector pin, light ​ heavy duty
duty

2754. E74 2253. E82


Ball lock punch, punch larger than ​ Ball lock punch, stepped, rectangle ​
shaft, rectangle with radiussed ​ with radiussed corners, heavy duty
corners, with ejector pin, light duty

2262. E75 2703. E83


Ball lock pilot pin, with tapered tip, ​ Ball lock punch, blank, with ejector ​
light duty pin, heavy duty

2272. E76 2713. E84


Ball lock pilot pin, with parabolic tip, ​ Ball lock punch, stepped, round, with​
light duty ejector pin, heavy duty

subject to alterations E7
Contents
2723. E85 2245. E93
Ball lock punch, stepped, square, ​ Ball lock punch, punch larger than ​
with ejector pin, heavy duty shaft, slot, heavy duty

2733. E86 2255. E94


Ball lock punch, stepped, ​rectan- Ball lock punch, punch larger than ​
gular, with ejector pin, heavy ​duty shaft, rectangle with radiussed ​
corners, heavy duty

2743. E87 2705. E95


Ball lock punch, stepped, slot, with ​ Ball lock punch, punch larger than ​
ejector pin, heavy duty shaft, blank, with ejector pin,
heavy duty

2753. E88 2715. E96


Ball lock punch, stepped, rectangle ​ Ball lock punch, punch larger than ​
with radiussed corners, with ejector ​ shaft, round, with ejector pin,
pin, heavy duty heavy duty

2205. E89 2725. E97


Ball lock punch, punch larger than ​ Ball lock punch, punch larger than ​
shaft, blank, heavy duty shaft, square, with ejector pin,
heavy  duty

2215. E90 2735. E98


Ball lock punch, punch larger than ​ Ball lock punch, punch larger than ​
shaft, round, heavy duty shaft, rectangular, with ejector pin, ​
heavy duty

2225. E91 2745. E99


Ball lock punch, punch larger than ​ Ball lock punch, punch larger than ​
shaft, square, heavy duty shaft, slot, with ejector pin,
heavy duty

2235. E92 2755. E100


Ball lock punch, punch larger than ​ Ball lock punch, punch larger than ​
shaft, rectangular, heavy duty shaft, rectangle with radiussed ​
corners, with ejector pin, heavy duty

E8 subject to alterations
Contents
2263. E101 2701. E111
Ball lock pilot pin, with tapered tip, ​ Punch, blank, with ejector pin,
heavy duty ISO 8020

2273. E102 2711. E112


Ball lock pilot pin, with parabolic tip, ​ Punch, stepped, round, with ejector ​
heavy duty pin, ISO 8020

2201. E105 2721. E113


Punch, blank, ISO 8020 Punch, stepped, square, with ejector ​
pin, ISO 8020

2211. E106 2731. E114


Punch, stepped, round, ISO 8020 Punch, stepped, rectangular, with ​
ejector pin, ISO 8020

2221. E107 2741. E115


Punch, stepped, square, ISO 8020 Punch, stepped, slot, with ejector ​
pin, ISO 8020

2231. E108 2751. E116


Punch, stepped, rectangular, Punch, stepped, rectangle with ​radi-
ISO 8020 ussed corners, with ejector pin, ​
ISO 8020

2241. E109 2261. E117


Punch, stepped, slot, ISO 8020 Pilot pin with tapered tip, ISO 8020

2251. E110 2271. E118


Punch, stepped, rectangle with ​radi- Pilot pin with parabolic tip, ISO 8020
used corners, ISO 8020

subject to alterations E9
Contents
2276. E119 2607. E135
Pilot unit to Mercedes-Benz ​ Matrix with shoulder, blank,
Standard ISO 8977

2606. E123 2617. E136


Matrix without shoulder, blank, Matrix with shoulder, round,
ISO 8977 ISO 8977

2616. E124 2627. E138


Matrix without shoulder, round, Matrix with shoulder, square,
ISO 8977 ISO 8977

E125- 2637. E140


Anti-rotation elements
145 Matrix with shoulder, rectangular, ​
ISO 8977

2626. E126 2647. E142


Matrix without shoulder, square, Matrix with shoulder, slot, ISO 8977
ISO  8977

2636. E128 2657. E144


Matrix without shoulder, ​rectan- Matrix with shoulder, rectangle with ​
gular, ISO 8977 radiussed corners, ISO 8977

2646. E130 2605. E146


Matrix without shoulder, slot, Matrix without shoulder, blank, ​
ISO 8977 Automotive Standard

2656. E132 2615. E147


Matrix without shoulder, rectangle ​ Matrix without shoulder, round, ​
with radiussed corners, ISO 8977 Automotive Standard

E10 subject to alterations


Contents
2625. E148 2602. E156
Matrix without shoulder, square, ​ Matrix without collar, cylindrical
Automotive Standard

2635. E149 2612. E157


Matrix without shoulder, ​rectan- Matrix with collar, cylindrical
gular, Automotive Standard

2645. E150 2601. E158


Matrix without shoulder, slot, ​Auto- Matrix without collar, conical
motive Standard

2655. E151 2611. E159


Matrix without shoulder, rectangle ​ Matrix with collar, conical
with radiused corners, Automotive ​
Standard

262. E152 E161-


Guide bush for punch DIN 9845, ​ Standardised special shapes
165
Shape C

2621. E153 2618. E166


Guide bush for punch ISO 8978 Dynamic stripping element (DAE)

260. E154 2618.06. E169


Matrix without collar, DIN 9845 ​ Matrix without collar for dynamic ​
Shape A stripper (DAE), blank

261. E155 2618.07. E170


Matrix with collar, DIN 9845 Shape B Matrix with collar for dynamic ​
stripper (DAE), blank

subject to alterations E11


Contents
2618.16. E171 2668.3. E180
Matrix without collar for dynamic ​ ACCU-LOCK Fixture device for ball-​
stripper (DAE), round lock punches, heavy duty

2618.17. E172 2664.02. E182


Matrix with collar for dynamic ​ Triangle retainer, for punches
stripper (DAE), round ISO 8020 without anti-rotation
element

2664.05. E174 2664.04. E183


Triangle retainer for ball-lock ​ Triangle retainer, for punches
punches, light duty ISO 8020 with anti-rotation element

2664.06. E175 E184


Triangle retainer for ball-lock ​ Accessories for retainers, triangular, ​
punches, heavy duty for punches ISO 8020

2664.07. E176 2665.01. E184


Triangle retainer for ball-lock ​ Pressure plate
punches, light duty

2664.10. E177 E185


Triangle retainer for ball-lock ​ Accessories for punches
punches, heavy duty

E178 2431.7. E186


Accessories for Retainers, triangular, ​ Stripping unit for punches
for Ball-Lock Punches

2668.2. E179 2667.1. E187


ACCU-LOCK Fixture device for ball-​ Stripping unit - Pressure plate
lock punches, light duty

E12 subject to alterations


Contents
2667.2. E188 236.001. E198
Stripping unit - Mounting plate FIBROZIPP

243.7. E190 265.1. E200


Elastomer Stripper Liner bush for dowel pin, for ​bonding

243.7. .1 E191 2650.1. E201


Washer Liner bush for dowel pin, for push fit

E192- 235.1. E202


High-Precision special parts to ​custo-
193 Dowel pin similar to
mer´s drawings DIN EN ISO 8734

230. E194 2351.1. E203


Punch without head, square / ​ Dowel pin according to
rectangular, Shape A DIN EN ISO 8734

231. E195 276. E204


Punch with head, square / ​rectan- Drill bush with collar, DIN 172,
gular, Shape B Shape ​A

236.1. E196 277. E205


Dowel pin with internal extracting ​ Drill bush without collar, DIN 179, ​
thread, similar to DIN EN ISO 8735 Shape A

2361.1. E197 240.1./2. E206


Dowel pin with internal extracting ​ Gauge pin DIN 2269
thread, according to
DIN EN ISO 8735

subject to alterations E13


Contents
240.45. E208
Gauge pin holder

240.91. E208
Wooden box

240.92. E208
Wooden box

240.11. E209
Gauge pin with handle

240.22. E209
Gauge pin with handle

240.31. E209
Gauge pins - boxed set

240.32. E209
Gauge pins - boxed set

2282.01. E210
Punching and embossing unit with ​
matrix for punched holes and self ​
tapping screws

E14 subject to alterations


Comparative Graphs
Compressive strength (0,2 proof stress)

Flexural strength

Hardness Vickers

subject to alterations E15


FIBRO Punches and Matrixes –
Description of Materials
WS = Alloy Tool Steel
Material No 1.2210, 1.2516, 1.2842 or similar.
Characteristics: Hard and tough tool steel, medium wear resistance.
Application Field: Piercing/blanking dies for mild steel, low carbon steels, non-ferrous metals, plastics, paper.
WS = material code number = “1”
e.g. Order No = 239.1. ...

HWS = High Carbon – High Chrome Tool Steel (12% Cr)


Material No 1.2436, 1.2379 or similar.
Characteristics: High resistance to wear.
Application Field: Piercing/blanking dies of all types, trim dies, for all carbon steels, alloy steels, non-ferrous metals, plastics, paper.
HWS = material code number = “2”
e.g. Order No = 260.2. ...

HSS = High Speed Steel


Material No 1.3343 or similar.
Characteristics: High wear resistance; high tempering curve permits certain surface treatments.
Application Field: Piercing/blanking dies of all types – for tough materials e.g. spring steel, lamination steels, and abrasive papers as
well as plastics.
HSS = material code number = “3”
e.g. Order No = 220.3. ...

ASP 23 = High Speed Steel on Powder-Metallurgic Basis


ASP 2023
Characteristics: High wear resistance – greater toughness due to excellent homogenity.
Application Field: Same as HSS.
ASP 23
ASP 2023 = material code number = “6”
e.g. Order No = 223.6. ...

HST = High Speed Steel, Nitrided


Characteristics: High wear resistance – reduced galling tendency on account of nitrides infused into top layer of material.
Application Field: Piercing/blanking dies of all types – for very hard and abrasive materials.
HST = material code number = “4”
e.g. Order No = 223.4. ...

05.2017 subject to alterations


FIBRO Punches and Matrixes –
Description of Materials
HZ = Hard-coated Tooling Components for High-Performance
HZC Composite Vapour Deposition (CVD) TIC-TIN Coating
Carrier Materials: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379 and 1.2436 etc.
Properties: The titanium carbide substrate provides a pressure-resistant bond with the carrier metal, while the outer
layer of titanium nitride offers the well-known advantages of optimum tribologic behaviour in contact with
the stamping stock. By virtue of its outstanding wear resistance, the TIN-layer largely eliminates seizing
and cold welding problems in stamping.
Surface Hardness: approx. 3500 HV 0,05
Coating Thickness: 5 to 8 μm approx.
Applications: All tooling components subject to high demands on wear resistance and performance, especially
punches in progression/combination tools, as well as cold extrusion punches etc.
Owing to distorsion problems, TIC-TIN is not recommanded for parts with a length/thickness ratio
than 20:1.
TIC-TIN = material code number = “5”
e. g. Order No = 223.5. ...
HZN Titanium Nitride Coating TIN-PVD (physical vapour deposition).
Carrier Material: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379
(HCHC-steels are of conditional suitability)
Properties: The TIN-coating offers excellent frictional characteristics but its compressive strength remains
inferior to TIC-TIN deposits. The TIN-deposition process can be applied to partial, selected areas of
the tooling component.
Surface Hardness: approx. 2300 HV 0,05
Coating Thickness: 2–4 mm < Ø 20 = 1,5 mm ± 20 %
Applications: Tooling for thin stamping stock such as cold rolled spring steel, zinc-galvanized sheet and strip,
copper-beryllium bronze, german silver, and solenoid lamination steels.
Note that the ratio stock thickness to punch point diameter should not exceed 1:3.
TIN = material code number = “0”
e. g. Order No = 223.0. ...

HM = Tungsten Carbide
Characteristics: Hard-sintered carbide on WC-basis and of recognized properties; produced by powder-metallurgic
processes, FIBRO’s exclusively used HIP-densified carbide exhibits much enhanced flexural
strength and reduced residual porosity.
Application Field: Die components for highest performance and very large stamping volumes – for altogether ultimate
demands on tool life.
HM = material code number = “9”
e. g. Order No = 270.9. ...

NWA = Hot-Work Tool Steel – Suitable for Nitriding


Material No 1.2344 or similar.
Characteristics: Chrome-Molybdenum-Vanadium hot working die steel; core strength: L 1400 N/mm2;
temperature resistant up to 650°C; surface hardness (nitrided) ^ 950 HV 0,3.
Application Field: Ejector pins for pressure diecasting, injection- and compression moulding processes, and generally
for work at elevated temperatures.
NWA = material code number = “8”
e. g. Order No = 237.8. ...

subject to alterations E17


Punch DIN 9861 Shape DA
222.

d2
Y

k +0,2
radiussed

l 1 +0,5

d 1 h6

222. Punch DIN 9861 Shape DA Material:


HSS
Gradation Order No 222.3.
d1 d1 d2 k l1 71 80 100 Hardness:
0.5 0.05 0.9 0.2 ● ● ● Shaft 64 ± 2 HRC
0.55 0.05 1 0.2 ● ● ● Head 52 ± 3 HRC
0.6 0.05 1.1 0.2 ● ● ●
0.65 0.05 1.2 0.2 ● ● ●
0.7 - 0.75 0.05 1.3 0.2 ● ● ● HST
0.8 - 0.85 0.05 1.4 0.4 ● ● ● Order No 222.4.
0.9 - 0.95 0.05 1.6 0.4 ● ● ● Hardness:
1 - 1.1 0.1 1.8 0.5 ● ● ● Surface ≥ 950 HV 0,3
1.2 - 1.3 0.1 2 0.5 ● ● ● Head 52 ± 3 HRC
1.4 - 1.5 0.1 2.2 0.5 ● ● ●
1.6 - 1.7 0.1 2.5 0.5 ● ● ●
1.8 - 1.9 0.1 2.8 0.5 ● ● ● HZ - TIN (HSS)
2 0.1 3 0.5 ● ● ● Order No 222.0.
2.1 - 2.2 0.1 3.2 0.5 ● ● ● Hardness:
2.3 - 2.5 0.1 3.5 0.5 ● ● ● Surface 2300 HV 0,05
2.6 - 2.9 0.1 4 0.5 ● ● ● Head 52 ± 3 HRC
3 - 3.4 0.1 4.5 0.5 ● ● ●
3.5 - 3.9 0.1 5 0.5 ● ● ●
4 - 4.4 0.1 5.5 0.5 ● ● ● Description of FIBRO materials for tool and die components see at the ​
4.5 - 4.9 0.1 6 0.5 ● ● ● beginning of Chapter E.
5 - 5.4 0.1 6.5 0.5 ● ● ●
5.5 - 5.9 0.1 7 0.5 ● ● ● Execution:
6 - 6.4 0.1 8 0.5 ● ● ● Shaft precision ground. Head hot upset-forged and tempered. Residual ​
6.5 - 7 0.5 9 1 ● ● ● upset bulge below head normally much smaller than permissible acc. to ​
7.5 - 8 0.5 10 1 ● ● ● DIN 9861.
8.5 - 9 0.5 11 1 ● ● ●
9.5 - 10 0.5 12 1 ● ● ●
10.5 - 11 0.5 13 1 ● ● ● d4: For d1 < 1 mm d4=d1 + 0,02
11.5 - 12 0.5 14 1 ● ● ● For d1 ≥ 1 mm d4=d1 + 0,03
12.5 - 13 0.5 15 1 ● ● ●
13.5 - 14 0.5 16 1.5 ● ● ● Stock lenghts: 71, 80, 100 mm.
14.5 - 15 0.5 17 1.5 ● ● ● other lengths and diameters on request!
15.5 - 16 0.5 18 1.5 ● ● ●
Note:
Punches are also available without head

Ordering Code (example):


Punch DIN 9861 Shape DA =222.
Material MAT HSS = 3.
Shaft diameter d1 0.5 mm = 0050.
Length l1 71 mm = 071
Order No =222. 3.0050. 071

E18 subject to alterations


Punch DIN 9861 Shape D / ISO 6752
223.
60°
d2

k +0,2
radiused

l 1 +0,5
d 1 h6

Material: 223. Punch DIN 9861 Shape D / ISO 6752


HSS
Order No 223.3. Gradation
Hardness: d1 d1 d2 k l1 71 80 100
Shaft 64 ± 2 HRC 0.5 0.05 0.9 0.2 ● ● ●
Head 52 ± 3 HRC 0.55 0.05 1 0.2 ● ● ●
0.6 0.05 1.1 0.2 ● ● ●
0.65 0.05 1.2 0.2 ● ● ●
HST 0.7 - 0.75 0.05 1.3 0.2 ● ● ●
Order No 223.4. 0.8 - 0.85 0.05 1.4 0.4 ● ● ●
Hardness: 0.9 - 0.95 0.05 1.6 0.4 ● ● ●
Surface ≥ 950 HV 0,3 1 - 1.1 0.1 1.8 0.5 ● ● ●
Head 52 ± 3 HRC 1.2 - 1.3 0.1 2 0.5 ● ● ●
1.4 - 1.5 0.1 2.2 0.5 ● ● ●
1.6 - 1.7 0.1 2.5 0.5 ● ● ●
HZ - TIN (HSS) 1.8 - 1.9 0.1 2.8 0.5 ● ● ●
Order No 223.0. 2 0.1 3 0.5 ● ● ●
Hardness: 2.1 - 2.2 0.1 3.2 0.5 ● ● ●
Surface 2300 HV 0,05 2.3 - 2.5 0.1 3.5 0.5 ● ● ●
Head 52 ± 3 HRC 2.6 - 2.9 0.1 4 0.5 ● ● ●
3 - 3.4 0.1 4.5 0.5 ● ● ●
3.5 - 3.9 0.1 5 0.5 ● ● ●
ASP 23 - ASP 2023 4 - 4.4 0.1 5.5 0.5 ● ● ●
Order No 223.6. 4.5 - 4.9 0.1 6 0.5 ● ● ●
Hardness: 5 - 5.4 0.1 6.5 0.5 ● ● ●
Shaft 64 ± 2 HRC 5.5 - 5.9 0.1 7 0.5 ● ● ●
Head 52 ± 3 HRC 6 - 6.4 0.1 8 0.5 ● ● ●
6.5 - 7 0.5 9 1 ● ● ●
7.5 - 8 0.5 10 1 ● ● ●
Description of FIBRO materials for tool and die components see at the ​ 8.5 - 9 0.5 11 1 ● ● ●
beginning of Chapter E. 9.5 - 10 0.5 12 1 ● ● ●
10.5 - 11 0.5 13 1 ● ● ●
Execution: 11.5 - 12 0.5 14 1 ● ● ●
Head hot upset-forged and tempered. Shaft and head subsequently ​ 12.5 - 13 0.5 15 1 ● ● ●
precision plunge-ground for perfect concentricity and full ​interchangea- 13.5 - 14 0.5 16 1.5 ● ● ●
bility with replacement punches. 14.5 - 15 0.5 17 1.5 ● ● ●
15.5 - 16 0.5 18 1.5 ● ● ●
16.5 - 17 0.5 19 1.5 ● ● ●
Stock lenghts: 71, 80, 100 mm. 17.5 - 18 0.5 20 1.5 ● ● ●
other lengths and diameters on request! 18.5 - 19 0.5 21 1.5 ● ● ●
19.5 - 20 0.5 22 1.5 ● ● ●

Ordering Code (example):


Punch DIN 9861 Shape D / ISO 6752 =223.
Material MAT HSS = 3.
Shaft diameter d1 0.5 mm = 0050.
Length l1 71 mm = 071
Order No =223. 3.0050. 071

subject to alterations E19


Punch DIN 9861 Shape CA
224.
Detail X
d2 60°
X

+0,2
radiused

0,5

5
d4
d 3 h6

l 1 +0,5
+0,5
R1 7
3
d 1 h6

224. Punch DIN 9861 Shape CA Material:


HSS
Gradation Order No 224.3.
d1 d1 d2 d3 d4 l1 Hardness:
0.1 - 1.5 0.05 3 2 2.03 71 Shaft 64 ± 2 HRC
1.55 - 2.95 0.05 4.5 3 3.03 71 Head 52 ± 3 HRC

HZ - TIN (HSS)
Order No 224.0.
Hardnes:
Surface 2300 HV 0,05
Head 52 ± 3 HRC

Description of FIBRO materials for tool and die components see at the ​
beginning of Chapter E.
Execution:
Shaft precision ground. Head subsequently hot upset-forged and ​
tempered; residual upset-buge below head normally much smaller than ​
permissible acc. to DIN 9861.

Stock lenghts: 71 mm.


Other lengths and diameters on request!

Ordering Code (example):


Punch DIN 9861 Shape CA =224.
Material MAT HSS = 3.
Cutting diameter d1 0.1 mm = 0010.
Length l1 71 mm = 071
Order No =224. 3.0010. 071

E20 subject to alterations


Punch DIN 9861 Shape C
225.

60°
d2

0,5 +0,2
d 3 h6

l 1 +0,5
+0,5
R1 7
3 d 1 h6

Material: 225. Punch DIN 9861 Shape C


HSS
Order No 225.3. Gradation
Hardness: d1 d1 d2 d3 l1
Shaft 64 ± 2 HRC 0.1 - 1.5 0.05 3 2 71
Head 52 ± 3 HRC 1.55 - 2.95 0.05 4.5 3 71

HST
Order No 225.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC

HZ - TIN (HSS)
Order No 225.0.
Hardness:
Surface 2300 HV 0,05
Head 52 ± 3 HRC

ASP 23 - ASP 2023


Order No 225.6.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC

Description of FIBRO materials for tool and die components see at the ​
beginning of Chapter E.
Execution:
Head hot upset-forged and tempered. Shaft and head subsequently ​
precision plunge-ground for perfect concentricity and full ​interchangea-
bility with replacement punches.

Stock lenghts: 71 mm.


Other lengths and diameters on request!

Ordering Code (example):


Punch DIN 9861 Shape C =225.
Material MAT HSS = 3.
Cutting diameter d1 0.1 mm = 0010.
Length l1 71 mm = 071
Order No =225. 3.0010. 071

subject to alterations E21


Punch similar to DIN 9861 Shape CA
274.
detail X
d2 60°
X

k +0,2
radiused

≈5
d4
d 3 h6

l 1 +0,5
13
l2 R

d 1 h6

274. Punch similar to DIN 9861 Shape CA Description:


DIN 9861 restricts the range of stepped punches with conical head to ​
Gradation shanks of 3 mm max. diameter and points of 2,95 mm max. diameter.
d1 d1 d2 d3 d4 l2 k l1 71 80 100 Stepped punches of larger size are, however, quite popular owing to ​
1 - 3.9 0.05 5.5 4 4.03 5 - 20 0.5 ● ● ● their rigidity and ability to sustain considerable stripping forces. In ​
1.5 - 4.9 0.05 6.5 5 5.03 5 - 20 0.5 ● ● ● accommodation of this demand we supply larger sizes whichare ground ​
1.6 - 5.9 0.05 8 6 6.03 5 - 20 0.5 ● ● ●
2.5 - 7.9 0.05 10 8 8.03 5 - 20 1 ● ● ● from stock sizes of the 222.-series.
4 - 9.9 0.05 12 10 10.03 5 - 20 1 ● ● ● Please select from those ranges and complete your order in accordance ​
5 - 12.9 0.05 15 13 13.03 5 - 20 1 ● ● ● with the example on the right.
8 - 15.9 0.05 18 16 16.03 5 - 20 1.5 ● ● ●
Material:
HSS
Order No 274.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC

HST
Order No 274.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC

HZ - TIN (HSS)
Order No 274.0.
Hardness:
Surface 2300 HV 0,05
Head 52 ± 3 HRC

 Description of FIBRO materials for tool and die components see at ​


the beginning of Chapter E.
Execution:
Shaft precision ground. Head subsequently hot upset-forged and ​
tempered; residual upset-buge below head normally much smaller than ​
permissible acc. to DIN 9861.
Stock lenghts: 71, 80, 100 mm.
other lengths and diameters on request!

Ordering Code (example):


Punch similar to DIN 9861 Shape CA =274.
Material MAT HSS = 3.
Shaft diameter d3 8 mm = 0800.
Length l1 71 mm = 071.
Cutting diameter d1 2.5 mm = 0250.
Punch cutting length l2 5 mm = 05
Order No =274. 3.0800. 071.0250. 05

05.2017 subject to alterations


Punch similar to DIN 9861 Shape C
275.

60°
d2

+0,2
k
d 3 h6

I 1 +0,5

3
R1
I2 d 1 h6

Description: 275. Punch similar to DIN 9861 Shape C


DIN 9861 restricts the range of stepped punches with conical head to ​
shanks of 3 mm max. diameter and points of 2,95 mm max. diameter. Gradation
Stepped punches of larger size are, however, quite popular owing to ​ d1 d1 d2 d3 l2 k l1 71 80 100
their rigidity and ability to sustain considerable stripping forces. In ​ 1 - 3.9 0.05 5.5 4 5 - 20 0.5 ● ● ●
accommodation of this demand we supply larger sizes whichare ground ​ 1.5 - 4.9 0.05 6.5 5 5 - 20 0.5 ● ● ●
1.6 - 5.9 0.05 8 6 5 - 20 0.5 ● ● ●
from stock sizes of the 223.-series 2.5 - 7.9 0.05 10 8 5 - 20 1 ● ● ●
Please select from those ranges and complete your order in accordance ​ 4 - 9.9 0.05 12 10 5 - 20 1 ● ● ●
with the example on the right. 5 - 12.9 0.05 15 13 5 - 20 1 ● ● ●
8 - 15.9 0.05 18 16 5 - 20 1.5 ● ● ●
Material:
HSS
Order No 275.3.
Hardness: Shaft 64 ± 2 HRC; Head 52 ± 3 HRC

HST
Order No 275.4.
Hardness: Surface ≥ 950 HV 0,3; Head 52 ± 3 HRC

HZ - TIN (HSS)
Order No 275.0.
Hardness: Surface 2300 HV 0,05; Head 52 ± 3 HRC

ASP 23 - ASP 2023


Order No 275.6.
Hardness: Shaft 64 ± 2 HRC; Head 52 ± 3 HRC

 Description of FIBRO materials for tool and die components see at ​


the beginning of Chapter E.
Execution:
Head hot upset-forged and tempered. Shaft and head subsequently ​
precision plunge-ground for perfect concentricity and full ​interchangea-
bility with replacement punches.
Stock lenghts: 71, 80, 100 mm.
other lengths and diameters on request!

Ordering Code (example):


Punch similar to DIN 9861 Shape C =275.
Material MAT HSS = 3.
Shaft diameter d3 8 mm = 0800.
Length l1 71 mm = 071.
Cutting diameter d1 2.5 mm = 0250.
Punch cutting length l2 5 mm = 05
Order No =275. 3.0800. 071.0250. 05

subject to alterations 05.2017


Punch VDI 3374
232.

232. Punch VDI 3374 Material:


HSS
Gradation Order No 232.3.
d1 d1 Hardness:
2-5 0.1 Shaft 64 ± 2 HRC
Head 52 ± 3 HRC

Description of FIBRO materials for tool and die components see at the ​
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge-​ground.
Note:
Matching insert sleeves 233. and 234.

Ordering Code (example):


Punch VDI 3374 =232.
Material MAT HSS = 3.
Cutting diameter d1 2 mm = 0200
Order No =232. 3.0200

E24 subject to alterations


Insert sleeve with thrust pin VDI 3374 Shape A
233.
ø13 k6 detail X
+0,1
ø6,1
(counter-sinking)

Head Type Quill


Bush with
l2

Thrust Pin
Order No. 233.

Thrust Pin
60

Punches
Order No. 232.

H7
ø5 h6
ø13 -0,05

Material: 233. Insert sleeve with thrust pin VDI 3374​


Insert sleeve: Shape A
Steel C 45 heat treated to 800 N/mm2
Thrust pin: Order No l l1 l2 l3
HWS, hardened 62 ± 2 HRC 233.7.048 63 48 29 29
Execution: 233.7.057
233.7.065
71
80
57
65
37
46
37
46
Insert sleeve: shaft precision ground
Thrust pin: ground
Note:
Matching punch 232.

subject to alterations E25


Insert sleeve with thrust pin VDI 3374 Shape B
234.
ø12,9 -0,2 Detail Y
+0,1
ø6,1
Ball Lock Type
Quill Bush
with

l 2 (counter-sinking)
Thrust Pin
Order No 234.

Thrust Pin
ø13 h6

Stepped Quill
60 Punch with
Conical Head
Order No 232.

H7
ø5 h6

234. Insert sleeve with thrust pin VDI 3374​ Material:


Shape B Insert sleeve:
Steel C 45 heat treated to 800 N/mm2
Order No l l1 l2 l3 Thrust pin:
234.7.048 63 48 29 29 HWS, hardened 62 ± 2 HRC
234.7.057
234.7.065
71
80
57
65
37
46
37
46
Execution:
Insert sleeve: shaft precision ground
Thrust pin: ground
Note:
Matching punch 232.

E26 subject to alterations


Punch with tapered head 30°, Shape D
2281.
Detail X
30°
d2 d 4 -0,3

k
h
radiussed
l 1 +1

d 1 h6

Material: 2281. Punch with tapered head 30°, Shape D


HSS
Order No 2281.3. d1 d2 d4 h k α ± 1° l1 l1
Hardness: 100 120
Shaft 58 + 2 HRC 5.5 8.98 5.5 7.5 1 30 ● ●
6 9.75 6 8 1 28 ● ●
Head ≤ 50 HRC 8 12.8 8 10 1 22.5 ● ●
9 14.4 9 11 1 20 ● ●
Description of FIBRO materials for tool and die components see at the ​ 10 15.9 10 12 1 19 ● ●
beginning of Chapter E. 12 18.7 12 14 1.5 24 ●
14 21.8 14 16 1.5 21 ●
Execution: 16 24.6 16 18 2 25 ●
Head hot upset-forged and tempered. Shaft and head subsequently ​
precision plunge-ground for perfect concentricity and full ​interchangea-
bility with replacement punches.

Ordering Code (example):


Punch with tapered head 30°, Shape D =2281.
Material MAT HSS = 3.
Shaft diameter d1 5.5 mm = 0550.
Length l1 100 mm = 100
Order No =2281. 3.0550. 100

subject to alterations E27


Punch with tapered head 30°, Shape C
2291.
Detail X
30°
d2 d 4 -0,3

k
h
d3

I 1 +1 3
R1
I2

d 1 h6

2291. Punch with tapered head 30°, Shape C Material:


HSS
d3 d2 d4 h k α ±1° l1 l1 Order No 2291.3.
100 120 Hardness:
5.5 8.98 5.5 7.5 1 30 ● ● Shaft 58 + 2 HRC
6 9.75 6 8 1 28 ● ●
8 12.8 8 10 1 22.5 ● ● Head ≤ 50 HRC
9 14.4 9 11 1 20 ● ●
10 15.9 10 12 1 19 ● ● Description of FIBRO materials for tool and die components see at the ​
12 18.7 12 14 1.5 24 ● beginning of Chapter E.
14 21.8 14 16 1.5 21 ●
16 24.6 16 18 2 25 ● Execution:
Head hot upset-forged and tempered. Shaft and head subsequently ​
precision plunge-ground for perfect concentricity and full ​interchangea-
bility with replacement punches.

d1 and l2 to customer’s specifications!

Ordering Code (example):


Punch with tapered head 30°, Shape C =2291.
Material MAT HSS = 3.
Shaft diameter d3 5.5 mm = 0550.
Length l1 100 mm = 100.
Cutting diameter d1 2.75 mm = 0275.
Punch cutting length l2 5 mm = 005
Order No =2291. 3.0550. 100. 0275. 005

E28 subject to alterations


subject to alterations E29
Punch with tapered head, Shape D
2284.3. Punch with tapered head, Shape D
d1 d2 a k r l 71 80 100 110
2 3 1 3 3.5 ● ● ●
2.1 3.2 1 3 5 ● ● ●
2.2 3.2 1 3 5 ● ● ●
2.3 3.5 1 3 5 ● ● ●
2.4 3.5 1 3 5 ● ● ●
2.5 3.5 1 3 5 ● ● ●
2.6 4 1 3 6.5 ● ● ●
2.7 4 1 3 6.5 ● ● ●
2.8 4 1 3 6.5 ● ● ●
2.9 4 1 3 6.5 ● ● ●
3.1 4.5 1 3 6.5 ● ● ●
3.2 4.5 1 3 6.5 ● ● ●
3.3 4.5 1 3 6.5 ● ● ●
3.4 4.5 1 3 6.5 ● ● ●
3.5 5 1 3 8 ● ● ●
3.6 5 1 3 8 ● ● ●
3.7 5 1 3 8 ● ● ●
3.8 5 1 3 8 ● ● ●
4.1 5.5 1.5 4 8 ● ● ●
4.2 5.5 1.5 4 8 ● ● ●
4.3 5.5 1.5 4 8 ● ● ●
4.4 5.5 1.5 4 8 ● ● ●
4.5 6 1.5 4 8 ● ● ●
4.6 6 1.5 4 8 ● ● ●
4.7 6 1.5 4 8 ● ● ●
4.8 6 1.5 4 8 ● ● ●
2284.3. 4.9 6 1.5 4 8 ● ● ●
5.1 7 1.5 4 10 ● ●
5.2 7 1.5 4 10 ● ●
d 2 -0.2 5.5 8 1.5 4 10 ● ● ●
d 1 ±0.2 5.6 8 1.5 4 10 ●
6.1 9 1.5 4 10 ●
a

6.2 9 1.5 4 10 ●
6.3 9 1.5 4 10 ● ●
k +0.2

r-0
.2 6.4 9 1.5 4 10 ● ●
6.5 10 1.5 4 12 ● ● ●
7 10 1.5 4 12 ● ● ●
7.5 11 1.5 4 12 ● ● ●
7.7 11 1.5 4 12 ●
8.1 11 1.5 4 12 ● ●
l +0.5

8.5 13 1.5 4 15 ● ● ●
9 13 1.5 4 15 ● ● ● ●
9.5 14 1.5 4 15 ● ●
10.5 15 1.5 4 15 ●
11 15 1.5 4 15 ●
11.5 16 1.5 4 15 ●
12 16 1.5 4 15 ● ●
d 1 h6 12.5 17 1.5 4 15 ●
13.5 18 1.5 4 15 ●
14 18 1.5 4 15 ● ●
14.5 19 1.5 4 15 ●
15 19 1.5 4 15 ● ●
15.5 20 1.5 4 15 ●
17 21 1.5 4 15 ● ● ●
18 22 1.5 4 15 ● ●
19 23 1.5 4 15 ●
Material: 19.5 25 1.5 4 15 ●
HSS
Order No 2284.3.
Hardness:
Shaft 62-66 HRC
Head 45-55 HRC

Description of FIBRO materials for tool and die components see at the ​
beginning of Chapter E.
Execution:
Shaft precision ground.
Head subsequently hot upset-forged and ​tempered.
Note:
Matching piloted counterbore 2284.00.

Ordering Code (example):


Punch with tapered head, Shape D =2284.3.
Shaft diameter d1 2 mm = 0200.
Length l 71 mm= 071
Order No =2284.3. 0200. 071

E30 subject to alterations


Piloted counterbore for tapered-head punch
2284.00. Piloted counterbore for tapered-​
head punch
d1 ds d3 r1 l1
2 3.3 3.3 3.5 5
2.1 3.5 3.5 5 5
2.2 3.5 3.5 5 5
2.3 3.8 3.8 5 5
2.4 3.8 3.8 5 5
2.5 3.8 3.8 5 5
2.6 4.3 4.3 6.5 7
2.7 4.3 4.3 6.5 7
2.8 4.3 4.3 6.5 7
2.9 4.3 4.3 6.5 7
3 4.9 4.9 6.5 7
3.1 4.9 4.9 6.5 7
3.2 4.9 4.9 6.5 7
3.3 4.9 4.9 6.5 7
3.4 4.9 4.9 6.5 7
3.5 5.4 5.4 8 8
3.6 5.4 5.4 8 8
3.7 5.4 5.4 8 8
3.8 5.4 5.4 8 8
4 5.9 5.9 8 8
4.1 5.9 5.9 8 8
4.2 5.9 5.9 8 8
4.3 5.9 5.9 8 8
4.4 5.9 5.9 8 8
4.5 6.4 6.4 8 8 2284.00.
4.6 6.4 6.4 8 8
4.7 6.4 6.4 8 8
4.8 6.4 6.4 8 8
4.9 6.4 6.4 8 8
5 7.4 7.4 10 10
5.1 7.4 7.4 10 10
5.2 7.4 7.4 10 10 32
5.5 8.5 8.5 10 10
ra
d

5.6 8.5 8.5 10 10 l1


iu
ss

6 9.5 9.5 10 10 r 1 +0,2


ed

6.1 9.5 9.5 10 10


6.2 9.5 9.5 10 10
d 3 h11

d s h8
d 1 f7
6.3 9.5 9.5 10 10
6.4 9.5 9.5 10 10
6.5 10.5 10.5 12 12
45°

7 10.5 10.5 12 12 0,5x45° 0,5x45°


7.5 11.5 11.5 12 12
7.7 11.5 11.5 12 12 70 +1
8 11.5 11.5 12 12
8.1 11.5 11.5 12 12
8.5 13.5 13 15 12
9 13.5 13 15 12
9.5 14.5 13 15 12
10 14.5 13 15 12
10.5 15.5 13 15 15
11 15.5 13 15 15
11.5 16.5 13 15 15
12 16.5 13 15 15
12.5 17.5 13 15 15
13 17.5 13 15 15 Material:
13.5 18.5 13 15 15 HSS, hardened 62-66 HRC
14 18.5 13 15 15
14.5 19.5 13 15 15 Execution:
15 19.5 13 15 15 Tempered and ground.
15.5 20.5 13 15 15
16 20.5 13 15 15
17 21.5 16 15 15
18 22.5 16 15 15
19 23.5 16 15 15
19.5 25.5 16 15 15
20 25.5 16 15 15

Ordering Code (example):


Piloted counterbore for tapered-head punch =2284.00.
Shaft diameter d1 2 mm = 0200
Order No =2284.00. 0200

subject to alterations E31


Punch with tapered head, blank
2206.
d 2 -0,2
d 1 ±0,2

r-

k +0,2
0,2

a
l +0,5

d 1 h6

2206. Punch with tapered head, blank


l 71 80 90 100 120 150 200
d1 / (Order No) d2 a k r (Order Code character) (D) (E) (F) (G) (J) (M) (N)
3 / (1) 4.5 1 3 6.5 ● ● ● ● ●
4 / (2) 5.5 1.5 4 8 ● ● ● ● ●
5 / (3) 7 1.5 4 10 ● ● ● ● ●
6 / (4) 9 1.5 4 10 ● ● ● ● ●
8 / (5) 11 1.5 4 12 ● ● ● ● ●
10 / (6) 14 1.5 4 15 ● ● ● ● ● ●
13 / (7) 17 1.5 4 15 ● ● ● ● ● ● ●
16 / (8) 20 1.5 4 15 ● ● ● ● ● ● ●
20 / (9) 25 1.5 4 15 ● ● ● ● ● ● ●

Material: Ordering code (example):


HSS 2206.7G
Hardness:
Shaft 62-66 HRC
Head 45-55 HRC

Description of FIBRO materials for tool and


die components see at the beginning of ​
Chapter E.
Execution:
Shaft precision ground. Head subsequently ​
hot upset-forged and tempered. Length: l Order Code character
Note: 100 mm
Diameter: d1
= (G)
Order No
Matching piloted counterbore 2284.00.
13 mm = (7)
Type: Order No
with tapered head = (6)
Version: Order No
Blank = (0)
Punch:
without ejector pin = 22

E32 subject to alterations


Punch with tapered head, stepped, round
2216.
d 2 -0,2
d 1 ±0,2

r-

k +0,2
0,2

a
d 1 h6

l +0,5

R1
3

l 1 +0,5
P +0,01
-0,01
d 1 -0,02

2216. Punch with tapered head, stepped, round


l 71 80 90 100 120 150 200
d1 / (Order No) d2 p l1 / (Order No) a k r (Order Code character) (D) (E) (F) (G) (J) (M) (N)
3 / (1) 4.5 0.8-2.9 8 (1)  10 (2) 1 3 6.5 ● ● ● ● ●
4 / (2) 5.5 1.0-3.9 8 (1)  13 (3) 1.5 4 8 ● ● ● ● ●
5 / (3) 7 1.5-4.9 13 (3)  19 (4) 1.5 4 10 ● ● ● ● ●
6 / (4) 9 1.6-5.9 13 (3)  19 (4) 1.5 4 10 ● ● ● ● ●
8 / (5) 11 2.5-7.9 19 (4)  25 (5) 1.5 4 12 ● ● ● ● ●
10 / (6) 14 4.0-9.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ● ●
13 / (7) 17 5.0-12.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ● ● ●
16 / (8) 20 8.0-15.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ● ● ●
20 / (9) 25 12.0-19.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ● ● ●

Ordering-code (example): Material:


HSS
2216.7G4.0700 Hardness:
Shaft 62-66 HRC
Head 45-55 HRC

Description of FIBRO materials for tool and


die components see at the beginning of ​
Format: Round Chapter E.
P = ∅ 7,0 mm = (0700)
Punch cutting length: l1 Order No Execution:
19 mm = (4) Shaft precision ground. Head subsequently ​
Length: l Order code character hot upset-forged and tempered.
100 mm
Diameter: d1
= (G)
Order No
Note:
Matching piloted counterbore 2284.00.
13 mm = (7)
Type: Order No
with tapered head = (6)
Version: Order No
Round = (1)
Punch:
without ejector pin = 22

subject to alterations E33


Punch with tapered head, blank, with ejector pin
2706.
d 2 -0,2
d 1 ±0,2

r-

k +0,2
0,2

a
l +0,5

d 1 h6

2706. Punch with tapered head, blank, with ejector pin


l 71 80 90 100 120
d1 / (Order No) d2 a k r (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 7 1.5 4 10 ● ● ● ● ●
6 / (4) 9 1.5 4 10 ● ● ● ● ●
8 / (5) 11 1.5 4 12 ● ● ● ● ●
10 / (6) 14 1.5 4 15 ● ● ● ● ●
13 / (7) 17 1.5 4 15 ● ● ● ● ●
16 / (8) 20 1.5 4 15 ● ● ● ● ●
20 / (9) 25 1.5 4 15 ● ● ● ● ●

Material: Ordering-code (example):


HSS
Hardness:
2706.7G
Shaft 62-66 HRC
Head 45-55 HRC

Description of FIBRO materials for tool and


die components see at the beginning of ​
Chapter E.
Execution:
Shaft precision ground. Head subsequently ​
hot upset-forged and tempered.
Length: l Order code character
Note: 100 mm = (G)
Matching piloted counterbore 2284.00. Diameter: d1 Order No
13 mm = (7)
Type: Order No
with tapered head = (6)
Version: Order No
Blank = (0)
Punch:
with ejector pin = 27

E34 subject to alterations


Punch with tapered head, stepped, round, with ejector pin
2716.
d 2 -0,2
d 1 ±0,2

r-

k +0,2
0,2

a
d 1 h6

l +0,5

R1
3

l 1 +0,5
P +0,01
-0,01
d 1 -0,02

2716. Punch with tapered head, stepped, round, with ejector pin
l 71 80 90 100 120
d1 / (Order No) d2 p l1 / (Order No) a k r (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 7 1.6-4.9 13 (3)  19 (4) 1.5 4 10 ● ● ● ● ●
6 / (4) 9 2.5-5.9 13 (3)  19 (4) 1.5 4 10 ● ● ● ● ●
8 / (5) 11 2.5-7.9 19 (4)  25 (5) 1.5 4 12 ● ● ● ● ●
10 / (6) 14 4.0-9.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ●
13 / (7) 17 5.0-12.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ●
16 / (8) 20 8.0-15.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ●
20 / (9) 25 12.0-19.9 19 (4)  25 (5) 1.5 4 15 ● ● ● ● ●

Ordering-code (example): Material:


HSS
2716.7G4.0700 Hardness:
Shaft 62-66 HRC
Head 45-55 HRC

Description of FIBRO materials for tool and


die components see at the beginning of ​
Format: Round Chapter E.
P = ∅ 7,0 mm = (0700)
Punch cutting length: l1 Order No Execution:
19 mm = (4) Shaft precision ground. Head subsequently ​
Length: l Order code character hot upset-forged and tempered.
100 mm
Diameter: d1
= (G)
Order No
Note:
Matching piloted counterbore 2284.00.
13 mm = (7)
Type: Order No
with tapered head = (6)
Version: Order No
Round = (1)
Punch:
with ejector pin = 27

subject to alterations E35


Assembly Guide Lines for Head Type Punches
with Round Points
Description: Guide Lines:
Head type punches with round point (DIN 9844) are intended for floating (excerpts from DIN 9844, page 5)
assembly in the punch retainer. Radial guiding is to be provided by the
d1 max. = stock thickness
stripper.
stripping force*, for d1 from 1 to 5 mm: approx. 20 % of piercing force
This type of punch assembly eliminates alignment errors caused by distor- ditto . . ., for d1 from 5 to 16 mm: approx. 10 % of piercing force
ted mounting of the die set and faulty press geometry.
With punches held in this manner, a clear separation between transmission *applicable to stock not exceeding 400 N/mm2 shear strength
of perforation force and guiding is achieved. Punch retainer: steel of at least 300 N/mm2 tensile strength
In order to facilitate assembly of punches of different diameters, the height Retaining hole in punch retainer = 1,05 times d1 or d2 respectively
of the heads is standardized to 4+0,2 mm (DIN 9844).
Clearance punch head/percussion plate = 0,02 mm.

E36 subject to alterations


Punch DIN 9844, Shape A
220.

Material: 220. Punch DIN 9844, Shape A


HSS
Order No 220.3. Gradation
Hardness: d1 d1 d3 r l1 71 90 112
Shaft 64 ± 2 HRC 2 - 2.2 0.1 3.6 0.2 ● ● ●
Head 52 ± 3 HRC 2.3 - 2.5 0.1 4 0.2 ● ● ●
2.6 - 2.8 0.1 4.5 0.3 ● ● ●
2.9 - 3.2 0.1 5 0.3 ● ● ●
HST 3.3 - 3.5 0.1 6 0.3 ● ● ●
Order No 220.4. 3.6 - 4 0.1 7 0.3 ● ● ●
Hardness: 4.1 - 4.5 0.1 8 0.5 ● ● ●
Surface ≥ 950 HV 0,3 4.6 - 5 0.1 8.5 0.5 ● ● ●
Head 52 ± 3 HRC 5.1 - 5.4 0.1 9 0.5 ● ● ●
5.5 - 5.9 0.1 9.5 0.5 ● ● ●
6 - 6.4 0.1 10 0.5 ● ● ●
Description of FIBRO materials for tool and die components see at the ​ 6.5 - 7 0.5 10.8 0.7 ● ● ●
beginning of Chapter E. 7.5 - 8 0.5 12 0.7 ● ● ●
8.5 - 9 0.5 13 0.7 ● ● ●
Execution: 9.5 - 10 0.5 14.5 0.7 ● ● ●
Punch head hot upset-forged. 10.5 - 11 0.5 16 1 ● ● ●
Shaft and shoulder precision plunge-​ground. 11.5 - 12.5 0.5 18 1 ● ● ●
13 - 14.5 0.5 20 1 ● ● ●
Stock lenghts: 71, 90, 112 mm. 15 - 16 0.5 22 1 ● ● ●
other lengths and diameters on request!

Ordering Code (example):


Punch DIN 9844, Shape A =220.
Material MAT HSS = 3.
Cutting diameter d1 2 mm = 0200.
Length l1 71 mm = 071
Order No =220. 3.0200. 071

subject to alterations E37


Punch DIN 9844, Shape B
221.

d 3 -0,1
d4

4 +0,2
X

+0,5
d 2 h6

l1
R1
3
l2
d 1 h6
+0,5
d4 d1

221. Punch DIN 9844, Shape B Material:


HSS
Gradation Order No 221.3.
d1 d1 d2 d3 l2 r l1 71 90 112 Hardness:
0.1 - 1.9 0.05 2 3.6 7 0.2 ● ● ● Shaft 64 ± 2 HRC
1.95 - 2.4 0.05 2.5 4 7 0.2 ● ● ● Head 52 ± 3 HRC
2.5 - 3.1 0.1 3.2 5 7 0.3 ● ● ●
3.2 - 3.9 0.1 4 7 7 0.3 ● ● ●
4 - 4.9 0.1 5 8.5 7 0.5 ● ● ● HST
5 - 6.2 0.1 6.3 10 7 0.5 ● ● ● Order No 221.4.
6.3 - 7.9 0.1 8 12 16 0.7 ● ● ● Hardness:
8 - 9.9 0.1 10 14.5 16 0.7 ● ● ● Surface ≥ 950 HV 0,3
10 - 12.4 0.1 12.5 18 16 1 ● ● ● Head 52 ± 3 HRC
12.5 - 15.9 0.1 16 22 16 1 ● ● ●
Description of FIBRO materials for tool and die components see at the ​
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge-​ground.

Stock lenghts: 71, 90, 112 mm.


other lengths and diameters on request!

Ordering Code (example):


Punch DIN 9844, Shape B =221.
Material MAT HSS = 3.
Cutting diameter d1 0.1 mm = 0010.
Length l1 71 mm = 071
Order No =221.3.0010. 071

E38 subject to alterations


Punch similar to VDI 3374
266.

4,2 -0,1
d 3 -0,1

R 0,4 -0,2

32
d 2 k6

d 2 -0,05

l 1 +1
R1
3
l 2 ±0,5
d 1 j6

Material: 266. Punch similar to VDI 3374


HSS
Order No 266.3. Gradation
Hardness: d1 d1 d2 d3 l2 l1+1 71 80
Shaft 62 ± 2 HRC 5 - 8.9 0.1 10 13 13 ● ●
Head 45 ± 5 HRC 9 - 11.9 0.1 13 16 13 ● ●
12 - 15.9 0.1 16 19 13 ● ●
16 - 19.5 0.5 20 24 13 ● ●
Description of FIBRO materials for tool and die components see at the ​ 20 - 24.5 0.5 25 29 13 ● ●
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge-​ground.

Stock lenghts: 71, 80 mm.


other lengths and diameters on request!

Ordering Code (example):


Punch similar to VDI 3374 =266.
Material MAT HSS = 3.
Cutting diameter d1 5 mm = 0500.
Length l1 71 mm = 071
Order No =266. 3.0500. 071

subject to alterations E39


Punch with ejector pin
267.
d 3 0,2
M

+0,4
k
radiussed

19
d 1 m5

l 1 +0,8
d4

d 1 h6

267. Punch with ejector pin Material:


HSS
d1 h6 d3 d4 k l1 l1 l1 l1 M Order No 267.3.
60 71 80 90 Hardness:
5 8 0.45 5 ● ● M2.5 Shaft 64 ± 2 HRC
6 9 0.7 5 ● ● ● ● M3
8 11 1.04 5 ● ● ● ● M4 Head 52 ± 3 HRC
10 13 1.47 5 ● ● ● ● M5
13 16 1.47 5 ● ● ● ● M5 Description of FIBRO materials for tool and die components see at the ​
16 19 2.26 6.4 ● ● ● ● M6 beginning of Chapter E.
20 23 2.26 6.4 ● ● ● ● M6
25 28 2.26 6.4 ● ● ● ● M6 Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge-​ground.

Ordering Code (example):


Punch with ejector pin =267.
Material MAT HSS = 3.
Shaft diameter d1 5 mm = 0500.
Length l1 60 mm = 060
Order No =267. 3.0500. 060

E40 subject to alterations


Punch with ejector pin, stepped, short point
268.

d 3 +0,2
M

k +0,4
radiused

19
d 2 m5

d 2 h6

l 1 +0,8
R9
,5

l2
d4

d 1 +0,01

Material: 268. Punch with ejector pin, stepped, short ​


HSS point
Order No 268.3.
Hardness: d1 d2 d3 d4 k l2 l1 l1 l1 l1 amin M
Shaft 64 ± 2 HRC 60 71 80 90
Head 52 ± 3 HRC 1.6 - 4.9 5 8 0.45 5 7 ● ● 1.6 M2.5
2.3 - 5.9 6 9 0.7 5 7 ● ● ● ● 2.3 M3
Description of FIBRO materials for tool and die components see at the ​ 3.2 - 7.9 8 11 1.04 5 13 ● ● ● ● 3.2 M4
beginning of Chapter E. 4.8 - 9.9 10 13 1.47 5 13 ● ● ● ● 4.8 M5
4.8 - 12.9 13 16 1.47 5 13 ● ● ● ● 4.8 M5
Execution: 5.5 - 15.9 16 19 2.26 6.4 13 ● ● ● ● 5.5 M6
Punch head hot upset-forged. 5.5 - 19.9 20 23 2.26 6.4 13 ● ● ● ● 5.5 M6
Shaft and shoulder precision plunge-​ground. 6.5 - 24.9 25 28 2.26 6.4 13 ● ● ● ● 6.5 M6

Key flats parallel with longest size of shape, unless otherwise specified.

Ordering Code (example):


Punch with ejector pin, stepped, short point =268.3.
Shaft diameter d2 5 mm = 0500.
Length l1 60 mm = 060.
Die shape FORM Square = 01.
Die shape width a 1.6 mm = 0160.
Die shape length b 1.6 mm = 0160
Order No =268.3. 0500. 060. 01.0160. 0160

subject to alterations E41


Punch with ejector pin, stepped, long point
269.

d 3 +0,2
M

k +0,4
radiused

19
d 2 m5

d 2 h6

l 1 +0,8
5
R9,

l2
d4

d 1 +0,01

269. Punch with ejector pin, stepped, long ​ Material:


point HSS
Order No 269.3.
d1 d2 d3 d4 k l2 l1 l1 l1 l1 amin M Hardness:
60 71 80 90 Shaft 64 ± 2 HRC
2.3 - 5.9 6 9 0.7 5 17.5 ● ● ● ● 2.3 M3 Head 52 ± 3 HRC
3.2 - 7.9 8 11 1.04 5 25 ● ● ● ● 3.2 M4
4.8 - 9.9 10 13 1.47 5 28 ● ● ● ● 4.8 M5 Description of FIBRO materials for tool and die components see at the ​
4.8 - 12.9 13 16 1.47 5 28 ● ● ● ● 4.8 M5 beginning of Chapter E.
5.5 - 15.9 16 19 2.26 6.4 28 ● ● ● ● 5.5 M6
5.5 - 19.9 20 23 2.26 6.4 28 ● ● ● ● 5.5 M6 Execution:
6.5 - 24.9 25 28 2.26 6.4 28 ● ● ● ● 6.5 M6 Punch head hot upset-forged.
Shaft and shoulder precision plunge-​ground.

Key flats parallel with longest size of shape, unless otherwise specified.

Ordering Code (example):


Punch with ejector pin, stepped, long point =269.3.
Shaft diameter d2 6 mm = 0600.
Length l1 60 mm = 060.
Die shape FORM Square = 01.
Die shape width a 2.3 mm = 0230.
Die shape length b 2.3 mm = 0230
Order No =269.3. 0600. 060. 01.0230. 0230

E42 subject to alterations


subject to alterations E43
Sintered Hard Metal
HIP-densified
The HIP process (hot isostatic pressing) consists of a special densification treatment.
Applied after the sintering stage, this widely used process involves compacting, at very high temperature and pressure, of the carbide structure. It yields an
appreciable reduction in porosity, better strength properties and thus longer die life of press tool members.
As can be seen from the diagrams and tables, both compressive and flexural strength are improved.
For stamping die tooling, hard metal types of medium tungsten particle size, with a cobalt content of 9 to 12%, have been found succesful in a wide field of
applications.

Tensile strength of Tungsten – 6% Cobalt Carbide in the sintered-only Tensile strength of Tungsten – Cobalt Carbide in the sintered-only versus
versus HIP-densified state, in dependance of Cristallite particle size HIP-densified state, in dependance of total Cobalt content

a) influence of crystallite size of hard metal phase b) influence of cobalt content


(left: sintered only – right: sintered and HIP-treated) Porosity in the sintered-only state: ^ A1
(left: sintered only – right: sintered and HIP-treated)
Flexural strength and HV30-hardness of Tungsten-Cobalt Carbides with/
without HIP-treatment and in dependance of Tungsten Carbide particle
size and Cobalt content.

Change of Sintered Hard Metal by hot isostatic pressing


Tungsten carbide –
particle size Co % HV30-Hardness Flexural Strength N/mm2
befor after befor after
fine 3 1800 1200 1700
6 1650 1500 2300
9 1400 2000 2600
medium 6 1600 2000 2600
9 1450 2350 2700
no changes
12 1300 2450 2900
15 1200 2700 2850
coarse 6 1400 1900 2250
8 1350 2300 2600
10 1200 2650 2850

E44 subject to alterations


Punch similar DIN 9844, Shape A
270.

d 3 -0,1
d4

4 +0,2

I 1 +0,5
d 1 h6

d4 d 1 +0,5

Material: 270. Punch similar DIN 9844, Shape A


Tungsten-Cobalt-Carbide
Order No 270.9. Gradation
d1 d1 d3 r l1 71 90 112
Execution: 1 - 2.2 0.1 3.6 0.2 ● ● ●
Shaft precision ground. 2.3 - 2.5 0.1 4 0.2 ● ● ●
Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide. 2.6 - 2.8 0.1 4.5 0.3 ● ● ●
2.9 - 3.2 0.1 5 0.3 ● ● ●
Other diameters and lengths on request. 3.3 - 3.5 0.1 6 0.3 ● ● ●
3.6 - 4 0.1 7 0.3 ● ● ●
4.1 - 4.5 0.1 8 0.5 ● ● ●
4.6 - 5 0.1 8.5 0.5 ● ● ●
5.1 - 5.4 0.1 9 0.5 ● ● ●
5.5 - 5.9 0.1 9.5 0.5 ● ● ●
6 - 6.4 0.1 10 0.5 ● ● ●
6.5 - 7 0.5 10.8 0.7 ● ● ●
7.5 - 8 0.5 12 0.7 ● ● ●
8.5 - 9 0.5 13 0.7 ● ● ●
9.5 - 10 0.5 14.5 0.7 ● ● ●
10.5 - 11 0.5 16 1 ● ● ●
11.5 - 12.5 0.5 18 1 ● ● ●
13 - 14.5 0.5 20 1 ● ● ●
15 - 16 0.5 22 1 ● ● ●

Ordering Code (example):


Punch similar DIN 9844, Shape A =270.9.
Shaft diameter d1 1 mm = 0100.
Length l1 71 mm = 071
Order No =270.9. 0100. 071

subject to alterations E45


Punch similar DIN 9844, Shape B
271.

d 3 -0,1
d4

4 +0,2
I 1 +0,5
d 2 h6

R1
3

I 2 ±0,5
d 4 h6

d4 d1 +0,5

271. Punch similar DIN 9844, Shape B Material:


Tungsten-Cobalt-Carbide
Gradation Order No 271.9.
d1 d1 d2 d3 l2 r l1 71 90 112
0.5 - 1.9 0.05 2 3.6 7 0.2 ● ● ● Execution:
1.95 - 2.4 0.05 2.5 4 7 0.2 ● ● ● Shaft precision ground.
2.5 - 3.1 0.1 3.2 5 7 0.3 ● ● ● Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide.
3.2 - 3.9 0.1 4 7 7 0.3 ● ● ●
4 - 4.9 0.1 5 8.5 7 0.5 ● ● ● Other diameters and lengths on request.
5 - 6.2 0.1 6.3 10 7 0.5 ● ● ●
6.3 - 7.9 0.1 8 12 16 0.7 ● ● ●
8 - 9.9 0.1 10 14.5 16 0.7 ● ● ●
10 - 12.4 0.1 12.5 18 16 1 ● ● ●
12.5 - 15.9 0.1 16 22 16 1 ● ● ●

Ordering Code (example):


Punch similar DIN 9844, Shape B =271.9.
Cutting diameter d1 0.5 mm = 0050.
Length l1 71 mm = 071
Order No =271.9. 0050. 071

E46 subject to alterations


Punch similar DIN 9861, Shape D
272.
60°
d2

k +0,2

l 1 +0,5
d 1 h6

Material: 272. Punch similar DIN 9861, Shape D


Tungsten-Cobalt-Carbide
Order No 272.9. Gradation
d1 d1 d2 k l1 71 80 100
Execution: 1.5 0.1 2.2 0.5 ● ● ●
Shaft precision ground. 1.6 - 1.7 0.1 2.5 0.5 ● ● ●
Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide. 1.8 - 1.9 0.1 2.8 0.5 ● ● ●
2 0.1 3 0.5 ● ● ●
Other diameters and lengths on request. 2.1 - 2.2 0.1 3.2 0.5 ● ● ●
2.3 - 2.5 0.1 3.5 0.5 ● ● ●
2.6 - 2.9 0.1 4 0.5 ● ● ●
3 - 3.4 0.1 4.5 0.5 ● ● ●
3.5 - 3.9 0.1 5 0.5 ● ● ●
4 - 4.4 0.1 5.5 0.5 ● ● ●
4.5 - 4.9 0.1 6 0.5 ● ● ●
5 - 5.4 0.1 6.5 0.5 ● ● ●
5.5 - 5.9 0.1 7 0.5 ● ● ●
6 - 6.4 0.1 8 0.5 ● ● ●
6.5 - 7 0.5 9 1 ● ● ●
7.5 - 8 0.5 10 1 ● ● ●
8.5 - 9 0.5 11 1 ● ● ●
9.5 - 10 0.5 12 1 ● ● ●
10.5 - 11 0.5 13 1 ● ● ●
11.5 - 12 0.5 14 1 ● ● ●
12.5 - 13 0.5 15 1 ● ● ●
13.5 - 14 0.5 16 1.5 ● ● ●
14.5 - 15 0.5 17 1.5 ● ● ●
15.5 - 16 0.5 18 1.5 ● ● ●

Ordering Code (example):


Punch similar DIN 9861, Shape D =272.9.
Shaft diameter d1 1.5 mm = 0150.
Length l1 71 mm = 071
Order No =272.9. 0150. 071

subject to alterations E47


Punch similar DIN 9861, Shape C
273.
60°
d2

0,5+0,2

l 1 +0,5
d 3 h6

R1
3
7 +0,5
d 1 h6

273. Punch similar DIN 9861, Shape C Material:


Tungsten-Cobalt-Carbide
Gradation Order No 273.9.
d1 d1 d2 d3 l1
0.5 - 1.5 0.05 3 2 71 Execution:
1.55 - 2.95 0.05 4.5 3 71 Shaft precision ground.
Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide.

Other diameters and lengths on request.

Ordering Code (example):


Punch similar DIN 9861, Shape C =273.9.
Cutting diameter d1 0.5 mm = 0050.
Length l1 71 mm = 071
Order No =273.9. 0050. 071

E48 subject to alterations


Ball-Lock Punches

E49
Ordering example
Ball-Lock Punches
Note: See table for standard dimensions
Special dimensions to order

2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B

Format: Slot
length P = 6,5 mm

Punch cutting
Format: Slot
Punch: length: l1 Order No width W = 4,5 mm
22 without ejector pin 13 = 1
27 with ejector pin 19 = 2
25 = 3
30 = 4
special = X
Version: Order No Order Code
blank = 0 Angle: character
round = 1 0° = A
square = 2 90° = B
Order Code 180° = C
rectangular = 3 Lenght: l character 270° = D
slot = 4 50 = A special = X
rectangle with radiused corners = 5 56 = B
pilot pin with tapered tip = 6 Diameter: d2 Order No 63 = C
pilot pin parabolic tip = 7 6 (light duty only) = 1 71 = D
special shapes = 9 10 = 2 80 = E
13 = 3 90 = F
16 = 4 100 = G
20 = 5 110 = H
25 = 6 125 = J
Type: Order No 32 = 7 140 = K
light = 2 38 (light duty only) = 8 150 = L
heavy = 3 40 (heavy duty only) = 9 175 = M
punch larger, light = 4 200 = N
punch larger, heavy = 5 special = X

Ordering Code (Example): ø10

2242.2F1.0650.0450B
Angle = 90° (B)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
90

Punch cutting length: l1 = 13 mm (1)


Length: l = 90 mm (F)
Diameter: d2 = 10 mm (2)
Type = light (2)
13

Version: Slot (4)


Punch: without ejector pin (22)


6,5

4,5

E50 subject to alterations


Ball lock punch, blank, light duty
2202.

2202. Ball lock punch, blank, light duty


63 71 80 90 100 110 125 140 150 175 200
d2 / (Order No) d5 l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) (K) (l) (M) (N)
6 / (1) 6 ● ● ● ● ●
10 / (2) 8 ● ● ● ● ● ● ●
13 / (3) 8 ● ● ● ● ● ● ● ● ● ●
16 / (4) 8 ● ● ● ● ● ● ● ● ● ●
20 / (5) 8 ● ● ● ● ● ● ● ● ● ●
25 / (6) 8 ● ● ● ● ● ● ● ● ● ● ●
32 / (7) 8 ● ● ● ● ● ● ● ● ● ●
38 / (8) 8 ● ● ● ● ● ● ● ● ●

Ordering code (example): Material:


2202.7G HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.

Length: l Order Code character


100 mm = (G)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
light = (2)
Version: Order No
blank = (0)
Punch:
without ejector pin = 22

subject to alterations E51


Ball lock punch, stepped, round, light duty
2212.

2212. Ball lock punch, stepped, round, light duty


63 71 80 90 100
d2 / (Order No) d5 P l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1,6-5,9 13 (1) ● ● ● ● ●
10 / (2) 8 1,6-9,9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 5,0-12,9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 8,0-15,9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 12,0-19,9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 16,0-24,9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 24,0-31,9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 30,0-37,9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where P < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2212.7G2.2450
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ø24,5 mm = 2450
Punch cutting length: l1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
light = (2)
Version: Order No
Round = (1)
Punch:
without ejector pin = 22

E52 subject to alterations


Ball lock punch, stepped, square, light duty
2222. d 2 g5

P ±0,01

α = 90°
d5
P ±0,01

l +0,5
G

G= 2×P
R1
3

+1
l1
α = 90° Standard

180° 0°

270°

2222. Ball lock punch, stepped, square, light duty


63 71 80 90 100
d2 / (Order No) d5 Pmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where P < 2.20

Ordering-code (example): Material:


2222.2F1.0650 B HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
90° = (B) Special dimensions on request.

Format: Square, length P


P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Square = (2)
Punch:
without ejector pin = 22

subject to alterations E53


Ball lock punch, stepped, rectangular, light duty
2232. d 2 g5

W ±0,01
α = 90°
d5 G

P ±0,01
l +0,5
G= P2+W2
R1
3

l 1 +1
α = 90° Standard

180° 0°

270°

2232. Ball lock punch, stepped, rectangular, light duty


63 71 80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2232.2F1.0650.0450B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 4,5 mm = 0450
Format: Rectangular, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Rectangular = (3)
Punch:
without ejector pin = 22

E54 subject to alterations


Ball lock punch, stepped, slot, light duty
2242. d 2 g5

W ±0,01

α = 90°
d5
P ±0,01

l +0,5
G=P
R1
3

+1
l1
α = 90° Standard

180° 0°

270°

2242. Ball lock punch, stepped, slot, light duty


63 71 80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where W < 2.20

Ordering-code (example): Material:


HSS
2242.2F1.0650.0450B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 4,5 mm = 0450
Format: Slot, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Slot = (4)
Punch:
without ejector pin = 22

subject to alterations E55


Ball lock punch, stepped, rectangle with radiussed corners, light duty
2252. d 2 g5

W ±0,01
α = 90°
d5 G

P ±0,01
l +0,5

R
0,
5
±0
,0
1*
R1
3
G= (P−1.0)2 +(W−1.0)2 +1

l 1 +1
α = 90° Standard

180° 0°

270°

2252. Ball lock punch, stepped, rectangle with radiussed corners, light duty
63 71 80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2252.2F1.0650.0450B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 4,5 mm = 0450
Format: Rectangle with radiused corners, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Rectangle with radiused corners = (5)
Punch:
without ejector pin = 22

E56 subject to alterations


Ball lock punch, blank, with ejector pin, light duty
2702.

2702. Ball lock punch, blank, with ejector pin, light duty
63 71 80 90 100
d2 / (Order No) d5 l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 ● ● ● ● ●
10 / (2) 8 ● ● ● ● ●
13 / (3) 8 ● ● ● ● ●
16 / (4) 8 ● ● ● ● ●
20 / (5) 8 ● ● ● ● ●
25 / (6) 8 ● ● ● ● ●
32 / (7) 8 ● ● ● ●
38 / (8) 8 ● ● ●

Ordering-code (example): Material:


2702.7G HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.

Length: l Order code character


100 mm = (G)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
light = (2)
Version: Order No
blank = (0)
Punch:
with ejector pin = 27

subject to alterations E57


Ball lock punch, stepped, round, with ejector pin, light duty
2712.

2712. Ball lock punch, stepped, round, with ejector pin, light duty
63 71 80 90 100
d2 / (Order No) d5 P l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1,6-5,9 13 (1) ● ● ● ● ●
10 / (2) 8 1,6-9,9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 5,0-12,9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 8,0-15,9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 12,0-19,9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 16,0-24,9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 24,0-31,9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 30,0-37,9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where P < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2712.7G2.2450
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ø24,5 mm = 2450
Punch cutting length: l1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
light = (2)
Version: Order No
Round = (1)
Punch:
with ejector pin = 27

E58 subject to alterations


Ball lock punch, stepped, square, with ejector pin, light duty
2722. d 2 g5

P ±0,01

α = 90°
d5
P ±0,01

l +0,5
G

G= 2×P
R1
3

l 1 +1
α = 90° Standard

180° 0°

270°

2722. Ball lock punch, stepped, square, with ejector pin, light duty
63 71 80 90 100
d2 / (Order No) d5 Pmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where P < 2.20

Ordering-code (example): Material:


2722.2E1.0650 A HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
0° = (A) Special dimensions on request.

Format: Square, length P


P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
80 mm = (E)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Square = (2)
Punch:
with ejector pin = 27

subject to alterations E59


Ball lock punch, stepped, rectangular, with ejector pin, light duty
2732. d 2 g5

W ±0,01
α = 90°
d5 G

P ±0,01
l +0,5
G= P2+W2
R1
3

l 1 +1
α = 90° Standard

180° 0°

270°

2732. Ball lock punch, stepped, rectangular, with ejector pin, light duty
63 71 80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2732.2F1.0650.0450B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 4,5 mm = 0450
Format: Rectangular, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Rectangular = (3)
Punch:
with ejector pin = 27

E60 subject to alterations


Ball lock punch, stepped, slot, with ejector pin, light duty
2742. d 2 g5

W ±0,01

α = 90°
d5
P ±0,01

l +0,5
G=P
R1
3

l 1 +1
α = 90° Standard

180° 0°

270°

2742. Ball lock punch, stepped, slot, with ejector pin, light duty
63 71 80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where W < 2.20

Ordering-code (example): Material:


HSS
2742.2F1.0650.0450B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 4,5 mm = 0450
Format: Slot, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Slot = (4)
Punch:
with ejector pin = 27

subject to alterations E61


Ball lock punch, stepped, rectangle with radiussed corners, with ejector ​
pin, light duty
2752. d 2 g5

W ±0,01
α = 90°
d5 G

P ±0,01
l +0,5

R
0,
5
±0
,0
1*
R1
3
G= (P−1.0)2 +(W−1.0)2 +1

l 1 +1
α = 90° Standard

180° 0°

270°

2752. Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, light duty
63 71 80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1)  19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2)  25 (3)  30 (4) ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2752.2F1.0650.0450B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 4,5 mm = 0450
Format: Rectangle with radiused corners, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Rectangle with radiused corners = (5)
Punch:
with ejector pin = 27

E62 subject to alterations


Ball lock punch, punch larger than shaft, blank, light duty
2204.

2204. Ball lock punch, punch larger than shaft, blank, light duty
80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 50 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2204.4 F 4.3800 HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ø38,0 mm = 3800
Punch cutting length: l1 Order No
30 mm = (4)
length: l Order code character
90 mm = (F)
diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Blank = (0)
Punch:
without ejector pin = 22

subject to alterations E63


Ball lock punch, punch larger than shaft, round, light duty
2214.

2214. Ball lock punch, punch larger than shaft, round, light duty
80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 13 - 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 16 - 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 20 - 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 25 - 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 32 - 50 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2214.7G2.3800
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ∅ 38,0 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Round = (1)
Punch:
without ejector pin = 22

E64 subject to alterations


Ball lock punch, punch larger than shaft, square, light duty
2224.
d2g5

P ±0,01
α = 90° d5

l +0,5
P ±0,01

R3

l1+1,5
G
α = 90°
G= 2×P Standard
180° 0°

270°

2224. Ball lock punch, punch larger than shaft, square, light duty
80 90 100
d2 / (Order No) d5 Pmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 9.19 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 11.31 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 14.14 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 17.68 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 22.63 50 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2224.7F2.3535 A HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
0° = (A) Special dimensions on request.

Format: Square, length P


P = 35,35 mm = 3535
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Square = (2)
Punch:
without ejector pin = 22

subject to alterations E65


Ball lock punch, punch larger than shaft, rectangular, light duty
2234.
d2 g5

d5 W ±0,01
α = 90°

l +0,5
R3

P ±0,01
G

l1 +1,5
α = 90°
Standard G= P2+W2
180° 0°

270°

2234. Ball lock punch, punch larger than shaft, rectangular, light duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2234.7F2.3800.1150B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 11,5 mm = 1150
Format: Rectangular, length P
P = 38 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Rectangular = (3)
Punch:
without ejector pin = 22

E66 subject to alterations


Ball lock punch, punch larger than shaft, slot, light duty
2244.
d 2 g5

W ±0,01 d5
α = 90°

l +0,5
R3
P ±0,01

l 1 +1,5
α = 90°
Standard
G=P
180° 0°

270°

2244. Ball lock punch, punch larger than shaft, slot, light duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


HSS
2244.4F2.3800.0650B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 6,5 mm = 0650
Format: Slot, length P
P = 38,0 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Slot = (4)
Punch:
without ejector pin = 22

subject to alterations E67


Ball lock punch, punch larger than shaft, rectangle with radiussed corners, ​
light duty
2254.
d 2 g5

W ±0,01
d5 α = 90°

l +0,5
R3

P ±0,01
G
±0,01
R 0,5 *

l 1 +1,5
α = 90°
Standard
G= (P−1.0)2 +(W−1.0)2 +1
180° 0°

270°

2254. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, light duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2254.7F2.3800.1150B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 11,5 mm = 1150
Format: Rectangle with radiused corners, length P
P = 38,0 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Rectangle with radiused corners= (5)
Punch:
without ejector pin = 22

E68 subject to alterations


Ball lock punch, punch larger than shaft, blank, with ejector pin, light duty
2704.

2704. Ball lock punch, punch larger than shaft, blank, with ejector pin, light duty
80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 50 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2704.4 F 4.3800 HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ø38,0 mm = 3800
Punch cutting length: l1 Order No
30 mm = (4)
length: l Order code character
90 mm = (F)
diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Blank = (0)
Punch:
with ejector pin = 27

subject to alterations E69


Ball lock punch, punch larger than shaft, round, with ejector pin, light duty
2714.

2714. Ball lock punch, punch larger than shaft, round, with ejector pin, light duty
80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 13 - 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 16 - 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 20 - 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 25 - 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 32 - 50 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2714.7G2.4250
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ∅ 42,5 mm = 4250
Punch cutting length: l1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Round = (1)
Punch:
with ejector pin = 27

E70 subject to alterations


Ball lock punch, punch larger than shaft, square, with ejector pin,
light duty
2724.
d 2 g5

P ±0,01
α = 90° d5

l +0,5
R3
P ±0,01

l 1 +1,5
G
α = 90°
Standard
G= 2×P
180° 0°

270°

2724. Ball lock punch, punch larger than shaft, square, with ejector pin, light duty
80 90 100
d2 / (Order No) d5 Pmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 9.19 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 11.31 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 14.14 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 17.68 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 22.63 50 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2724.5E2.2828 A HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
0° = (A) Special dimensions on request.

Format: Square, length P


P = 28,28 mm = 2828
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
80 mm = (E)
Diameter: d2 Order No
20 mm = (5)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Square = (2)
Punch:
with ejector pin = 27

subject to alterations E71


Ball lock punch, punch larger than shaft, rectangular, with ejector pin, ​
light duty
2734.
d 2 g5

d5 W ±0,01
α = 90°

l +0,5
R3

P ±0,01
G

l 1 +1,5
α = 90°
Standard G= P2+W2
180° 0°

270°

2734. Ball lock punch, punch larger than shaft, rectangular, with ejector pin, light duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2734.7F2.3800.1150B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 11,5 mm = 1150
Format: Rectangular, length P
P = 38 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Rectangular = (3)
Punch:
with ejector pin = 27

E72 subject to alterations


Ball lock punch, punch larger than shaft, slot, with ejector pin, light duty
2744.
d 2 g5

W ±0,01 d5
α = 90°

l +0,5
R3
P ±0,01

l 1 +1,5
α = 90°
Standard
G=P
180° 0°

270°

2744. Ball lock punch, punch larger than shaft, slot, with ejector pin, light duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


HSS
2744.7F2.3800.1150B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 11,5 mm = 1150
Format: Slot, length P
P = 38,0 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Slot = (4)
Punch:
with ejector pin = 27

subject to alterations E73


Ball lock punch, punch larger than shaft, rectangle with radiussed corners, ​
with ejector pin, light duty
2754.
d 2 g5

W ±0,01
d5 α = 90°

l +0,5

P ±0,01
R3

G
±0,01
R 0,5 *

l 1 +1,5
α = 90°
Standard
180° 0°
G= (P−1.0)2 +(W−1.0)2 +1

270°

2754. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector ​
pin, light duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 8 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 8 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 8 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2754.7F2.3800.1150B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 11,5 mm = 1150
Format: Rectangle with radiused corners, length P
P = 38,0 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, light duty = (4)
Version: Order No
Rectangle with radiused corners= (5)
Punch:
with ejector pin = 27

E74 subject to alterations


Ball lock pilot pin, with tapered tip, light duty
2262.
d 2 g5

d5

l +0,5
3
R1

l 1 +1
N

P +0,01

40°

2262. Ball lock pilot pin, with tapered tip, light duty
71 80 90 100 110 125 140 150
d2 / (Order No) d5 P l1 / (Order No) N l / (Order Code character) (D) (E) (F) (G) (H) (J) (K) (l)
10 / (2) 8 5.9 - 9.9 19 (2) 8 ● ● ● ● ●
13 / (3) 8 9.9 - 12.9 19 (2) 10 ● ● ● ● ● ● ●
16 / (4) 8 12.9 - 15.9 25 (3) 15 ● ● ● ● ● ● ● ●
20 / (5) 8 15.9 - 19.9 25 (3) 20 ● ● ● ● ● ● ● ●
25 / (6) 8 19.9 - 24.9 25 (3) 25 ● ● ● ● ● ● ● ●
32 / (7) 8 24.9 - 31.9 25 (3) 30 ● ● ● ● ● ● ●
38 / (8) 8 31.9 - 37.9 30 (4) 35 ● ● ● ● ● ● ●

Ordering-code (example): Material:


2262.4G3.1400 HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.

Format: Round
P = ∅ 14,0 mm = 1400
Punch cutting length: l1 Order No
25 mm = (3)
Length: l Order code character
100 mm = (G)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
light = (2)
Version: Order No
Pilot pin with tapered tip = (6)
Punch:
without ejector pin = 22

subject to alterations E75


Ball lock pilot pin, with parabolic tip, light duty
2272.
d 2 g5

d5

l +0,5
3
R1

l 1 +1
N

2
P +0,01

2272. Ball lock pilot pin, with parabolic tip, light duty
50 56 63 71 80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (A) (B) (C) (D) (E) (F) (G)
6 / (1) 6 2,9-5,9 13 (1) ● ● ● ● ● ● ●
10 / (2) 8 5,9-9,9 19 (2) ● ● ● ● ● ● ●
13 / (3) 8 9,9-12,9 19 (2) ● ● ● ● ● ● ●
16 / (4) 8 12,9-15,9 25 (3) ● ● ● ● ●
20 / (5) 8 15,9-19,9 25 (3) ● ● ● ● ●
25 / (6) 8 19,9-24,9 25 (3) ● ● ● ● ●
32 / (7) 8 24,9-31,9 25 (3) ● ● ● ●
38 / (8) 8 31,9-37,9 30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2272.4G3.1400
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.
Note:
The 2 mm length provides full guidance ​
Format: Round
before the blanking punch contacts the sheet ​
P = ∅ 14,0 mm = 1400
metal.
Punch cutting length: l1 Order No
25 mm = (3)
Length: l Order code character
Length of parabolic tip N:
=  8 mm where P ≤ 10 mm
100 mm = (G)
=12 mm where P 10,1 mm - 15 mm
Diameter: d2 Order No
=15 mm where P > 15 mm
16 mm = (4)
Type: Order No
light = (2)
Version: Order No
Pilot pin with parabolic tip = (7)
Punch:
without ejector pin = 22

E76 subject to alterations


Ball lock punch, blank, heavy duty
2203.

2203. Ball lock punch, blank, heavy duty


63 71 80 90 100 110 125 140 150 175 200
d2 / (Order No) d5 l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) (K) (l) (M) (N)
10 / (2) 10 ● ● ● ● ● ● ●
13 / (3) 12 ● ● ● ● ● ● ● ● ● ●
16 / (4) 12 ● ● ● ● ● ● ● ● ● ●
20 / (5) 12 ● ● ● ● ● ● ● ● ● ●
25 / (6) 12 ● ● ● ● ● ● ● ● ● ●
32 / (7) 12 ● ● ● ● ● ● ● ● ● ●
40 / (9) 12 ● ● ● ● ● ● ● ● ●

Ordering code (example): Material:


2203.7G HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.

Length: l Order Code character


100 mm = (G)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
heavy duty = (3)
Version: Order No
blank = (0)
Punch:
without ejector pin = 22

subject to alterations E77


Ball lock punch, stepped, round, heavy duty
2213.

2213. Ball lock punch, stepped, round, heavy duty


63 71 80 90 100 110 125
d2 / (Order No) d5 P l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 - 9.9 13 (1)  19 (2) ● ● ● ● ● ● ●
13 / (3) 12 5 - 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 8 - 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 12 - 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 16 - 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 24 - 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 30 - 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where P < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2213.7G2.2450
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ø24,5 mm = 2450
Punch cutting length: l1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
heavy duty = (3)
Version: Order No
Round = (1)
Punch:
without ejector pin = 22

E78 subject to alterations


Ball lock punch, stepped, square, heavy duty
2223. d 2 g5

P ±0,01

α = 90°
d5
±0,01

l +0,5
P

G R1
3

l 1 +1
G= 2×P

α = 90°
Standard

180° 0°

270°

2223. Ball lock punch, stepped, square, heavy duty


63 71 80 90 100 110 125
d2 / (Order No) d5 Pmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 9.9 13 (1)  19 (2) ● ● ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where P < 2.20

Ordering-code (example): Material:


2223.3F1.0600 B HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
90° = (B) Special dimensions on request.

Format: Square, length P


P = 6,0 mm = 0600
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
13 mm = (3)
Type: Order No
heavy duty = (3)
Version: Order No
Square = (2)
Punch:
without ejector pin = 22

subject to alterations E79


Ball lock punch, stepped, rectangular, heavy duty
2233. d 2 g5

W ±0,01
d5

l +0,5
α = 90°

R1

P ±0,01
3

+1
l1
α = 90° G= P2+W2
Standard

180° 0°

270°

2233. Ball lock punch, stepped, rectangular, heavy duty


63 71 80 90 100 110 125
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 9.9 13 (1)  19 (2) ● ● ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2233.2F1.0650.0450B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 4,5 mm = 0450
Format: Rectangular, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
heavy duty = (3)
Version: Order No
Rectangular = (3)
Punch:
without ejector pin = 22

E80 subject to alterations


Ball lock punch, stepped, slot, heavy duty

2243. d 2 g5

W ±0,01
d5

l +0,5
α = 90°
R1
P ±0,01

+1
l1
G=P
α = 90°
Standard

180° 0°

270°

2243. Ball lock punch, stepped, slot, heavy duty


63 71 80 90 100 110 125
d2 / (Order No) Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 1.6 9.9 13 (1)  19 (2) ● ● ● ● ● ● ●
13 / (3) 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where W < 2.20

Ordering-code (example): Material:


HSS
2243.3E2.1215.0915B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 9,15 mm = 0915
Format: Slot, length P
P = 12,15 mm = 1215
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
80 mm = (E)
Diameter: d2 Order No
13 mm = (3)
Type: Order No
heavy duty = (3)
Version: Order No
Slot = (4)
Punch:
without ejector pin = 22

subject to alterations E81


Ball lock punch, stepped, rectangle with radiussed corners, heavy duty
2253. d 2 g5

W ±0,01
d5

α = 90°

l +0,5

P ±0,01
R1
3
G
±0,01
R 0,5 *

+1
l1
α = 90° G= (P−1.0)2 +(W−1.0)2 +1
Standard

180° 0°

270°

2253. Ball lock punch, stepped, rectangle with radiussed corners, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 1.6 9.9 13 (1)  19 (2) ● ● ● ● ● ● ●
13 / (3) 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2253.2F1.0650.0450B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 4,5 mm = 0450
Format: Rectangle with radiused corners, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
heavy duty = (3)
Version: Order No
Rectangle with radiused corners = (5)
Punch:
without ejector pin = 22

E82 subject to alterations


Ball lock punch, blank, with ejector pin, heavy duty
2703.

2703. Ball lock punch, blank, with ejector pin, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) d5 l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 ● ● ● ● ●
13 / (3) 12 ● ● ● ● ● ● ●
16 / (4) 12 ● ● ● ● ● ● ●
20 / (5) 12 ● ● ● ● ● ● ●
25 / (6) 12 ● ● ● ● ● ●
32 / (7) 12 ● ● ● ● ● ●
40 / (9) 12 ● ● ● ● ●

Ordering-code (example): Material:


2703.7G HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.

Length: l Order code character


100 mm = (G)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
heavy duty = (3)
Version: Order No
blank = (0)
Punch:
with ejector pin = 27

subject to alterations E83


Ball lock punch, stepped, round, with ejector pin, heavy duty
2713.
d 2 g5

d5

l +0,5
3
R1

l 1 +1
P +0,01

2713. Ball lock punch, stepped, round, with ejector pin, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) d5 P l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 - 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 12 5 - 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 8 - 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 12 - 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 16 - 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 24 - 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 30 - 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where P < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2713.3C1.0550
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ∅ 5,5 mm = 0550
Punch cutting length: l1 Order No
13 mm = (1)
length: l Order code character
63 mm = (C)
diameter: d2 Order No
13 mm = (3)
Type: Order No
heavy duty = (3)
Version: Order No
Round = (1)
Punch:
with ejector pin = 27

E84 subject to alterations


Ball lock punch, stepped, square, with ejector pin, heavy duty
2723. d 2 g5

±0,01
P d5

l +0,5
α = 90°
±0,01

R1
3
P

l 1 +1
G

G= 2×P
α = 90°
Standard

180° 0°

270°

2723. Ball lock punch, stepped, square, with ejector pin, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) d5 Pmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where P < 2.20

Ordering-code (example): Material:


2723.2F1.0650 B HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
90° = (B) Special dimensions on request.

Format: Square, length P


P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
heavy duty = (3)
Version: Order No
Square = (2)
Punch:
with ejector pin = 27

subject to alterations E85


Ball lock punch, stepped, rectangular, with ejector pin, heavy duty
2733. d 2 g5

d5 W ±0,01

l +0,5
α = 90°
R1

P ±0,01
3

+1
l1
G= P2+W2
α = 90°
Standard

180° 0°

270°

2733. Ball lock punch, stepped, rectangular, with ejector pin, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 9.9 13 (1)  19 (2) ● ● ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2733.7F2.1400.1250B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 12,5 mm = 1250
Format: Rectangular, length P
P = 14,0 mm = 1400
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
heavy duty = (3)
Version: Order No
Rectangular = (3)
Punch:
with ejector pin = 27

E86 subject to alterations


Ball lock punch, stepped, slot, with ejector pin, heavy duty
2743. d 2 g5

W ±0,01 d5

l +0,5
α = 90°
R1
3
P ±0,01

+1
l1
G=P α = 90°
Standard

180° 0°

270°

2743. Ball lock punch, stepped, slot, with ejector pin, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where W < 2.20

Ordering-code (example): Material:


HSS
2743.2F1.0650.0450B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 4,5 mm = 0450
Format: Slot, length P
P = 6,5 mm = 0650
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
10 mm = (2)
Type: Order No
heavy duty = (3)
Version: Order No
Slot = (4)
Punch:
with ejector pin = 27

subject to alterations E87


Ball lock punch, stepped, rectangle with radiussed corners, with ejector ​
pin, heavy duty
2753. d 2 g5

W ±0,01
d5

l +0,5
α = 90°

R1

P ±0,01
3

l 1 +1
±0,01
R 0,5 *

α = 90° G= (P−1.0)2 +(W−1.0)2 +1


Standard

180° 0°

270°

2753. Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) d5 Wmin Gmax l1 / (Order No)* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 1.6 9.9 13 (1)  19 (2) ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1)  19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1)  19 (2)  25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2)  25 (3)  30 (4) ● ● ● ● ●
*l1=10 where W < 2.20

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2753.3F1.1215.0915B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 9,15 mm = 0915
Format: Rectangle with radiused corners, length P
P = 12,15 mm = 1215
Punch cutting length: l1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
13 mm = (3)
Type: Order No
heavy duty = (3)
Version: Order No
Rectangle with radiused corners = (5)
Punch:
with ejector pin = 27

E88 subject to alterations


Ball lock punch, punch larger than shaft, blank, heavy duty
2205.
d 2 g5

90° Standard

180° 0° d5

I +0,5
270° R3

I 1 +1,5
+0,01
P

2205. Ball lock punch, punch larger than shaft, blank, heavy duty
80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 56 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2205.7 G 4.5000 HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ∅ 50,0 mm = 5000
Punch cutting length: l1 Order No
30 mm = (4)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Blank = (0)
Punch:
without ejector pin = 22

subject to alterations E89


Ball lock punch, punch larger than shaft, round, heavy duty
2215.

90° Standard

180° 0°

270°

2215. Ball lock punch, punch larger than shaft, round, heavy duty
80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 13 - 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 16 - 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 20 - 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 25 - 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 32 - 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 40 - 56 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2215.7G2.3210
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ∅ 32,1 mm = 3210
Punch cutting length: l1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Round = (1)
Punch:
without ejector pin = 22

E90 subject to alterations


Ball lock punch, punch larger than shaft, square, heavy duty
2225.
d 2 g5

P ±0,01
α = 90°
d5

l +0,5
P ±0,01

R3

l 1 +1,5
G
α = 90°
Standard
G= 2×P
180° 0°

270°

2225. Ball lock punch, punch larger than shaft, square, heavy duty
80 90 100
d2 / (Order No) d5 Pmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 9.19 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 11.31 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 14.14 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 17.68 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 22.63 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 28.28 56 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2225.4F4.1150 B HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
90° = (B) Special dimensions on request.

Format: Square, length P


P = 11,5 mm = 1150
Punch cutting length: l1 Order No
30 mm = (4)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Square = (2)
Punch:
without ejector pin = 22

subject to alterations E91


Ball lock punch, punch larger than shaft, rectangular, heavy duty
2235.
d 2 g5

W ±0,01
d5 α = 90°

l +0,5
R3

P ±0,01
G

l 1 +1,5
α = 90°
Standard G= P2+W2
180° 0°

270°

2235. Ball lock punch, punch larger than shaft, rectangular, heavy duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 14 56 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2235.4F4.1400.1100B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 11,0 mm = 1100
Format: Rectangular, length P
P = 14 mm = 1400
Punch cutting length: l1 Order No
30 mm = (4)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Rectangular = (3)
Punch:
without ejector pin = 22

E92 subject to alterations


Ball lock punch, punch larger than shaft, slot, heavy duty
2245.
d 2 g5

W ±0,01
α = 90° d5

l +0,5
R3
P ±0,01

l 1 +1,5
α = 90°
G=P Standard
180° 0°

270°

2245. Ball lock punch, punch larger than shaft, slot, heavy duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 14 56 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


HSS
2245.7F2.3800.1150B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 11,5 mm = 1150
Format: Slot, length P
P = 38,0 mm = 3800
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Slot = (4)
Punch:
without ejector pin = 22

subject to alterations E93


Ball lock punch, punch larger than shaft, rectangle with radiussed corners, ​
heavy duty
2255.
d 2 g5

W ±0,01
d5
α = 90°

l +0,5

P ±0,01
R3

G
±0,01
R 0,5 *

l 1 +1,5
α = 90°
Standard
G= (P−1.0)2 +(W−1.0)2 +1
180° 0°

270°

2255. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, heavy duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 14 56 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2255.4F2.1400.1100B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 11,0 mm = 1100
Format: Rectangle with radiused corners, length P
P = 14,0 mm = 1400
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Rectangle with radiused corners= (5)
Punch:
without ejector pin = 22

E94 subject to alterations


Ball lock punch, punch larger than shaft, blank, with ejector pin,
heavy duty
2705.

2705. Ball lock punch, punch larger than shaft, blank, with ejector pin, heavy duty
80 90 100
d2 / (Order No) P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 32 19 (2)  30 (4) ● ● ●
16 / (4) 38 19 (2)  30 (4) ● ● ●
20 / (5) 40 19 (2)  30 (4) ● ● ●
25 / (6) 44 19 (2)  30 (4) ● ● ●
32 / (7) 50 19 (2)  30 (4) ● ● ●
40 / (9) 56 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2705.7 G 4.5000 HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ∅ 50,0 mm = 5000
Punch cutting length: l1 Order No
30 mm = (4)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Blank = (0)
Punch:
with ejector pin = 27

subject to alterations E95


Ball lock punch, punch larger than shaft, round, with ejector pin,
heavy duty
2715.

2715. Ball lock punch, punch larger than shaft, round, with ejector pin, heavy duty
80 90 100
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 13 - 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 16 - 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 20 - 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 25 - 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 32 - 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 40 - 56 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2715.7G2.3210
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.

Format: Round
P = ∅ 32,1 mm = 3210
Punch cutting length: l1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d2 Order No
32 mm = (7)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Round = (1)
Punch:
with ejector pin = 27

E96 subject to alterations


Ball lock punch, punch larger than shaft, square, with ejector pin,
heavy duty
2725.
d 2 g5

P ±0,01
α = 90° d5

l +0,5
R3
P ±0,01

l 1 +1,5
G
α = 90°
Standard
G= 2×P
180° 0°

270°

2725. Ball lock punch, punch larger than shaft, square, with ejector pin, heavy duty
80 90 100
d2 / (Order No) d5 Pmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 9.19 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 11.31 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 14.14 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 17.68 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 22.63 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 28.28 56 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


2725.4F4.2500 B HSS
Hardness 62 ± 2 HRC
Execution:
Angle: Order code character Shaft and punch shape fine ground.
90° = (B) Special dimensions on request.

Format: Square, length P


P = 25,0 mm = 2500
Punch cutting length: l1 Order No
30 mm = (4)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Square = (2)
Punch:
with ejector pin = 27

subject to alterations E97


Ball lock punch, punch larger than shaft, rectangular, with ejector pin, ​
heavy duty
2735.
d 2 g5

W ±0,01
d5 α = 90°

l +0,5
R3

P ±0,01
G

l 1 +1,5
α = 90°
Standard G= P2+W2
180° 0°

270°

2735. Ball lock punch, punch larger than shaft, rectangular, with ejector pin, heavy duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 14 56 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2735.4F4.1400.1100B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
Format: Rectangular, width W
W = 11,0 mm = 1100
Format: Rectangular, length P
P = 14,0 mm = 1400
Punch cutting length: l1 Order No
30 mm = (4)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Rectangular = (3)
Punch:
with ejector pin = 27

E98 subject to alterations


Ball lock punch, punch larger than shaft, slot, with ejector pin, heavy duty
2745.
d 2 g5

W ±0,01
d5
α = 90°

l +0,5
R3
P ±0,01

l 1 +1,5
α = 90°
Standard
G=P
180° 0°

270°

2745. Ball lock punch, punch larger than shaft, slot, with ejector pin, heavy duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 14 56 19 (2)  30 (4) ● ● ●

Ordering-code (example): Material:


HSS
2745.4F4.1400.1100B Hardness 62 ± 2 HRC
Angle Order code character
90° = (B)
Execution:
Shaft and punch shape fine ground.
Format: Slot, width W
Special dimensions on request.
W = 11,0 mm = 1100
Format: Slot, length P
P = 14,0 mm = 1400
Punch cutting length: l1 Order No
30 mm = (4)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Slot = (4)
Punch:
with ejector pin = 27

subject to alterations E99


Ball lock punch, punch larger than shaft, rectangle with radiussed corners, ​
with ejector pin, heavy duty
2755.
d 2 g5

W ±0,01
d5 α = 90°

l +0,5
R3

P ±0,01
G

l 1 +1,5
±0,01
R 0,5 *

α = 90°
Standard
G= (P−1.0)2 +(W−1.0)2 +1
180° 0°

270°

2755. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector ​
pin, heavy duty
80 90 100
d2 / (Order No) d5 Wmin Gmax l1 / (Order No) l / (Order Code character) (E) (F) (G)
13 / (3) 12 5 32 19 (2)  30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2)  30 (4) ● ● ●
20 / (5) 12 8 40 19 (2)  30 (4) ● ● ●
25 / (6) 12 10 44 19 (2)  30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2)  30 (4) ● ● ●
40 / (9) 12 14 56 19 (2)  30 (4) ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2755.3F2.1215.1100B
Execution:
Shaft and punch shape fine ground. Angle: Order code character
Special dimensions on request. 90° = (B)
* For other radius options, see standardised ​ Format: Rectangle with radiused corners, width W
special shapes. W = 11,0 mm = 1100
Format: Rectangle with radiused corners, length P
P = 12,15 mm = 1215
Punch cutting length: l1 Order No
19 mm = (2)
Length: l Order code character
90 mm = (F)
Diameter: d2 Order No
13 mm = (3)
Type: Order No
punch larger, heavy duty = (5)
Version: Order No
Rectangle with radiused corners= (5)
Punch:
with ejector pin = 27

E100 subject to alterations


Ball lock pilot pin, with tapered tip, heavy duty
2263.

2263. Ball lock pilot pin, with tapered tip, heavy duty
71 80 90 100 110 125 140 150
d2 / (Order No) d5 P l1 / (Order No) N l / (Order Code character) (D) (E) (F) (G) (H) (J) (K) (l)
10 / (2) 10 5,9-9,9 19 (2) 8 ● ● ● ● ●
13 / (3) 12 9,9-12,9 19 (2) 10 ● ● ● ● ● ● ●
16 / (4) 12 12,9-15,9 25 (3) 15 ● ● ● ● ● ● ● ●
20 / (5) 12 15,9-19,9 25 (3) 20 ● ● ● ● ● ● ● ●
25 / (6) 12 19,9-24,9 25 (3) 25 ● ● ● ● ● ● ●
32 / (7) 12 24,9-31,9 25 (3) 30 ● ● ● ● ● ● ●
40 / (9) 12 31,9-39,9 30 (4) 40 ● ● ● ● ● ● ●

Ordering-code (example): Material:


2263.4G3.1400 HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.

Format: Round
P = ∅ 14,0 mm = 1400
Punch cutting length: l1 Order No
25 mm = (3)
Length: l Order code character
100 mm = (G)
Diameter: d2 Order No
16 mm = (4)
Type: Order No
heavy = (3)
Version: Order No
Pilot pin with tapered tip = (6)
Punch:
without ejector pin = 22

subject to alterations E101


Ball lock pilot pin, with parabolic tip, heavy duty
2273.

2273. Ball lock pilot pin, with parabolic tip, heavy duty
63 71 80 90 100 110 125
d2 / (Order No) d5 P l1 / (Order No) l / (Order Code character) (C) (D) (E) (F) (G) (H) (J)
10 / (2) 10 5,9-9,9 19 (2) ● ● ● ● ●
13 / (3) 12 9,9-12,9 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 12,9-15,9 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 15,9-19,9 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 19,9-24,9 25 (3) ● ● ● ● ● ● ●
32 / (7) 12 24,9-31,9 25 (3) ● ● ● ● ● ●
40 / (9) 12 31,9-39,9 30 (4) ● ● ● ● ●

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2273.4G3.1400
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.
Note:
The 2 mm length provides full guidance ​
Format: Round
before the blanking punch contacts the sheet ​
P = ∅ 14,0 mm = 1400
metal.
Punch cutting length: l1 Order No
25 mm = (3)
Length: l Order code character
Length of parabolic tip N:
=  8 mm where P ≤ 10 mm
100 mm = (G)
=12 mm where P 10,1 mm - 15 mm
Diameter: d2 Order No
=15 mm where P > 15 mm
16 mm = (4)
Type: Order No
heavy = (3)
Version: Order No
Pilot pin with parabolic tip = (7)
Punch:
without ejector pin = 22

E102 subject to alterations


Punches
BOLT LOCK

05.2017
Punches and retainers BOLT LOCK
The development of the BOLT LOCK system is In the area of follow-on composites, the system
a logical continuation of today‘s quick-release can also be used to cut the grating or remove
systems for punches beyond a shaft diameter the pc board.
of 40 mm. The system makes a valuable contribution
to the further standardisation of tools and
connected advantages in regard to time, costs
Since the punches are available for any and quality.
geometries, the compact system can be used
for a variety of applications.
An example of this is the use of punches to cut • Designed as a replacement for today‘s
sheet metal parts, which are not manufactured serially produced parts previously
as individual parts, but rather mainly as
multiple parts for economic reasons. Large manufactured individually.
perforations in structured parts of the car body • Punches available in standard shapes and
can be manufactured without a problem using customer-specific special shapes according
the system. to data record.
• High quality due to automated serial
production.
• Cost savings in design due to CAD standard
parts library. Data in the currently common
data formats can be called worldwide
directly through fibro.partcommunity.com
and is thus always up-to-date free of cost.
• Low spatial requirement as conventional
system and therefore also an option for
saving operations.
• Geometrical changes of the cutting contour
do not affect the retaining plate, thus
permitting cost savings in case of changes.
• Low mounting effort in tool maintenance,
quick-release system.
• Punches are provided with extraction
thread in the standard version. Lateral
borehole in the case of cutting form width
W < 20 mm.

subject to alterations 05.2017


Ordering example
Punch BOLT LOCK
Note: See table for standard dimensions
Special dimensions to order

Length
cutting
length
Punch

Diameter

2 2 4 7 . 2 3 E 2 . 1 0 0 0 0 . 0 3 0 0 0 Z
Shape: slot
Length P = 100 mm
Punch cutting Shape: slot
Punch length: l1 Order No Width W = 30 mm
22 without ejector pin 20 =2

Order Code
Length: l character
Execution: Order No 77 = E
blank = 0**
round = 1*
square = 2* optional Order Code character
rectangular = 3 with retaining plate- =Z
slot = 4 BOLT LOCK
rectangle with radiused corners = 5
*only for size (a x b): 01, 04, 05
**only available as CAD download
Note: Size (a1 x b1) Order No
Special forms available upon customer‘s request. 01 ( 80 x 55) = 1
Use blank 2207. for CAD data, see 02 (100 x 40) = 2
fibro.partcommunity.com.
03 (160 x 40) = 3
04 (120 x 80) = 4
05 (160 x 120) = 5
06 (240 x 45) = 6

Typ: Order No
BOLT LOCK = 7

Material Order No
HWS (1.2379) = 2
other materials and coatings available
upon request
Ordering example:
2247.23E2.10000.03000 Z
optional: with retaining plate BOLT LOCK (Z)
30

10

Shape: slot, Width W = 30 mm (03000)


77 +0,1

Shape: slot, Length P = 100 mm (10000)


20

Punch cutting length: l1 = 20 mm (2)


Length: l = 77 mm (E)
Size 03 ( a1 x b1 = 160 x 40 mm ) (3)
30 ±0,01

Material: HWS (1.2379) = (2)


Typ = BOLT LOCK (7)
40

Execution: slot (4)


Punch: without ejector pin (22)
100 ±0,01
160

05.2017 subject to alterations


Special designs
Punch BOLT LOCK
BOLT LOCK punches can be designed with individual cutting contours.
For this purpose, blanks are available as starting models at the fibro.partcommunity.com download portal.
In this starting model, the corresponding cutting contour can be imported using the CAD system
after download and preferably sent to FIBRO in STEP format.
Six sizes are available at the download portal.
During selection, the maximum dimensions X, Y of the cutting form apply as a limit.

Example:

customer-specific cutting contour - max. dimensions of 110 x 69 mm

Selection of punch BOLT LOCK, blank according to the max. dimensions of the cutting form
Size 04 (A1 x B1 : 120 x 80 mm)

Download of model in desired CAD format (e.g.: STEP, CATIA, etc.)

Incorporation of the cutting contour into the punch BOLT LOCK blank model.
Send the data to FIBRO in STEP format.

subject to alterations 05.2017


Punch BOLT LOCK, blank
2207.

30
l
b1

a1

2207. Punch BOLT LOCK, blank


Size / (Order No) a1 b1 l / (Order Code character)
01 / (1) 80 55 77 / (E)
02 / (2) 100 40 77 / (E)
03 / (3) 160 40 77 / (E)
04 / (4) 120 80 77 / (E)
05 / (5) 160 120 77 / (E)
06 / (6) 240 45 77 / (E)

Material:
HWS (1.2379)
Hardness 60 +2 HRC

Other materials upon request.

 Description of FIBRO materials for tool ​


and die components see at the beginning of ​
Chapter E.
Note:
BOLT LOCK punches, blank, cannot be ordered.​
They are used only for customer-specific ​
cutting contours/special designs.

05.2017 subject to alterations


Punch BOLT LOCK, round
Mounting example 2217.

10
30
l +0,1
2664.11.

l1
2217. P ±0,01

b1

a1

2217. Punch BOLT LOCK, round


Size / (Order No) a1 b1 Pmin Pmax l1 / (Order No) l / (Order Code character)
01 / (1) 80 55 35 54.9 20 / (2) 77 / (E)
04 / (4) 120 80 50 79.9 20 / (2) 77 / (E)
05 / (5) 160 120 75 119.9 20 / (2) 77 / (E)

Ordering-code (example): Material:


2217.21E2.05000 HWS (1.2379)
Hardness 60 +2 HRC

Other materials upon request.


Format: Round
P = ∅ 50 mm = 05000  Description of FIBRO materials for tool ​
Punch cutting length: l1 Order No and die components see at the beginning of ​
20 mm = (2) Chapter E.
Length: l Order code character
77 mm = (E) Execution:
BOLT LOCK punches, round, are provided with ​
Size: Order No
01 (a1 x b1: 80 x 55 mm) = (1) an extraction thread (M10).
Material: Order No Note:
HWS (1.2379) = (2) Order number for punch BOLT LOCK, round ​
Typ: Order No with retaining plate BOLT LOCK, including ​
BOLT LOCK = (7) screws and pins:
Version: Order No 2217.2□E2.□□□□□Z
Round = (1)
Punch:
without ejector pin = 22

subject to alterations 05.2017


Punch BOLT LOCK, square
2227. Mounting example

30

10
l +0,1
2664.11.

l1
2227.

P ±0,01
b1

P ±0,01
a1

2227. Punch BOLT LOCK, square


Size / (Order No) a1 b1 Pmin Pmax l1 / (Order No) l / (Order Code character)
01 / (1) 80 55 35 54.9 20 / (2) 77 / (E)
04 / (4) 120 80 50 79.9 20 / (2) 77 / (E)
05 / (5) 160 120 75 119.9 20 / (2) 77 / (E)

Material: Ordering-code (example):


HWS (1.2379) 2227.21E2.04050
Hardness 60 +2 HRC

Other materials upon request.

 Description of FIBRO materials for tool ​


and die components see at the beginning of ​ Format: Square
Chapter E. P = 40,5 mm = 04050
Punch cutting length: l1 Order No
Execution: 20 mm = (2)
BOLT LOCK punches, square, are provided ​ Length: l Order code character
with an extraction thread (M10). 77 mm = (E)
Size: Order No
Note: 01 (a1 x b1: 80 x 55 mm) = (1)
Order number for punch BOLT LOCK, square ​
Material: Order No
with retaining plate BOLT LOCK, including ​
HWS (1.2379) = (2)
screws and pins:
Typ: Order No
2227.2□E2.□□□□□Z
BOLT LOCK = (7)
Version: Order No
Square = (2)
Punch:
without ejector pin = 22

05.2017 subject to alterations


Punch BOLT LOCK, rectangular
Mounting example 2237.

30
10
l +0,1
l1
2664.11.

2237. W ±0,01
b1

P ±0,01
a1

2237. Punch BOLT LOCK, rectangular


Size / (Order No) a1 b1 Pmin Pmax Wmin Wmax l1 / (Order No) l / (Order Code character)
01 / (1) 80 55 55 79.9 10 54.9 20 / (2) 77 / (E)
02 / (2) 100 40 40 99.9 10 39.9 20 / (2) 77 / (E)
03 / (3) 160 40 40 159.9 10 39.9 20 / (2) 77 / (E)
04 / (4) 120 80 80 119.9 10 79.9 20 / (2) 77 / (E)
05 / (5) 160 120 120 159.9 10 119.9 20 / (2) 77 / (E)
06 / (6) 240 45 45 239.9 10 44.9 20 / (2) 77 / (E)

Ordering-code (example): Material:


2237.21E2.07050.04550 HWS (1.2379)
Hardness 60 +2 HRC

Other materials upon request.


Format: Rectangular, width W
W = 45,5 mm = 04550  Description of FIBRO materials for tool ​
Format: Rectangular, length P and die components see at the beginning of ​
P = 70,5 mm = 07050 Chapter E.
Punch cutting length: l1 Order No
20 mm = (2) Execution:
Length: l Order code character BOLT LOCK punches, rectangle, are provided ​
77 mm = (E) with an extraction thread (M10).
Size: Order No For cutting form width W < 20 mm, the punch ​
01 (a1 x b1: 80 x 55 mm) = (1) is provided with a transverse borehole (∅ 10 ​
Material: Order No mm).
HWS (1.2379) = (2)
Typ: Order No
Note:
Order number for punch BOLT LOCK, rectangle ​
BOLT LOCK = (7)
with retaining plate BOLT LOCK, including ​
Version: Order No
screws and pins:
Rectangular = (3)
2237.2□E2.□□□□□.□□□□□Z
Punch:
without ejector pin = 22

subject to alterations 05.2017


Punch BOLT LOCK, slot
2247. Mounting example

30

10
l +0,1
2664.11.

l1
2247.

W ±0,01
b1

P ±0,01
a1

2247. Punch BOLT LOCK, slot


Size / (Order No) a1 b1 Pmin Pmax Wmin Wmax l1 / (Order No) l / (Order Code character)
1 / (1) 80 55 55 79.9 10 54.9 20 / (2) 77 / (E)
2 / (2) 100 40 40 99.9 10 39.9 20 / (2) 77 / (E)
3 / (3) 160 40 40 159.9 10 39.9 20 / (2) 77 / (E)
4 / (4) 120 80 80 119.9 10 79.9 20 / (2) 77 / (E)
5 / (5) 160 120 120 159.9 10 119.9 20 / (2) 77 / (E)
6 / (6) 240 45 45 239.9 10 44.9 20 / (2) 77 / (E)

Material: Ordering-code (example):


HWS (1.2379) 2247.21E2.07050.04550
Hardness 60 +2 HRC

Other materials upon request.


Format: Slot, width W
 Description of FIBRO materials for tool ​ W = 45,5 mm = 04550
and die components see at the beginning of ​ Format: Slot, length P
Chapter E. P = 70,5 mm = 07050
Punch cutting length: l1 Order No
Execution: 20 mm = (2)
BOLT LOCK punches with an slot are provided ​ Length: l Order code character
with an extraction thread (M10). 77 mm = (E)
For cutting form width W < 20 mm, the punch ​ Size: Order No
is provided with a transverse bore (∅ 10 mm). 01 (a1 x b1: 80 x 55 mm) = (1)
Material: Order No
Note: HWS (1.2379) = (2)
Order number for punch BOLT LOCK, slot with ​
Typ: Order No
retaining plate BOLT LOCK, including screws ​
BOLT LOCK = (7)
and pins:
Version: Order No
2247.2□E2.□□□□□.□□□□□Z
Slot = (4)
Punch:
without ejector pin = 22

05.2017 subject to alterations


Punch BOLT LOCK, rectangle with radiused corners
Mounting example 2257.

30
10
l +0,1
l1
2664.11.

2257. W ±0,01
b1

P ±0,01
, 5
R0

a1

2257. Punch BOLT LOCK, rectangle with radiused corners


Size / (Order No) a1 b1 Pmin Pmax Wmin Wmax l1 / (Order No) l / (Order Code character)
01 / (1) 80 55 55 79.9 10 54.9 20 / (E) 77 / (E)
02 / (2) 100 40 40 99.9 10 39.9 20 / (E) 77 / (E)
03 / (3) 160 40 40 159.9 10 39.9 20 / (E) 77 / (E)
04 / (4) 120 80 80 119.9 10 79.9 20 / (E) 77 / (E)
05 / (5) 160 120 120 159.9 10 119.9 20 / (E) 77 / (E)
06 / (6) 240 45 45 239.9 10 44.9 20 / (E) 77 / (E)

Ordering-code (example): Material:


2257.21E2.07050.04550 HWS (1.2379)
Hardness 60 +2 HRC

Other materials upon request.


Format: Rectangle with radiused corners, width W
W = 45,5 mm = 04550  Description of FIBRO materials for tool ​
Format: Rectangle with radiused corners, length P and die components see at the beginning of ​
P = 70,5 mm = 07050 Chapter E.
Punch cutting length: l1 Order No
20 mm = (2) Execution:
Length: l Order code character BOLT LOCK punches, rectangle with radius, ​
77 mm = (E) are provided with an extraction thread (M10).
Size: Order No For cutting form width W < 20 mm, the punch ​
01 (a1 x b1: 80 x 55 mm) = (1) is provided with a transverse bore (∅ 10 mm).
Material: Order No
HWS (1.2379) = (2)
Note:
Order number for punch BOLT LOCK, rectangle ​
Typ: Order No
with radius and retaining plate BOLT LOCK, ​
BOLT LOCK = (7)
including screws and pins:
Version: Order No
2257.2□E2.□□□□□.□□□□□Z
Rectangle with radiused corners = (5)
Punch:
without ejector pin = 22

subject to alterations 05.2017


Punches ISO 8020

E103
Ordering example
Punches ISO 8020
Note: See table for standard dimensions
Special dimensions to order

2 2 4 1 . 7 G 4 . 0 6 5 0 . 0 4 5 0 A

Format: Slot
length P = 6,5 mm

Punch cutting
Format: Slot
Punch: length: l1 Order No width W = 4,5 mm
22 without ejector pin 8 = 1
27 with ejector pin 10 = 2
13 = 3
19 = 4
25 = 5
Version: Order No 30 = 6 Order Code
blank = 0 special = X Angle: character
round = 1 0° = A
square = 2 90° = B
Order Code 180° = C
rectangular = 3 Lenght: l character 270° = D
slot = 4 50 = A special = X
rectangle with radiused corners = 5 56 = B
pilot pin with tapered tip = 6 Diameter: d1 Order No 63 = C
pilot pin parabolic tip = 7 3 = 1 71 = D
special shapes = 9 4 = 2 80 = E
5 = 3 90 = F
6 = 4 100 = G
8 = 5 110 = H
10 = 6 120 = J
Type: Order No 13 = 7 125 = K
ISO = 1 16 = 8 140 = L
20 = 9 150 = M
25 =10 200 = N
32 =11 special = X

Ordering Code (Example):

2241.7G4.0650.0450A
Angle = 0° (A)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch cutting length: l1 = 19 mm (4)
Length: l = 100 mm (G)
Diameter: d1 = 13 mm (7)
Type = ISO (1)
Version: Slot (4)
Punch: without ejector pin (22)

E104 subject to alterations


Punch, blank, ISO 8020
2201.

2201. Punch, blank, ISO 8020


71 80 90 100 120 150 200
d1 / (Order No) d2 r T l / (Order Code character) (D) (E) (F) (G) (J) (M) (N)
3 / (1) 5 0.25 3 ● ● ● ● ●
4 / (2) 6 0.25 3 ● ● ● ● ●
5 / (3) 8 0.3 5 ● ● ● ● ●
6 / (4) 9 0.3 5 ● ● ● ● ●
8 / (5) 11 0.3 5 ● ● ● ● ●
10 / (6) 13 0.3 5 ● ● ● ● ● ●
13 / (7) 16 0.4 5 ● ● ● ● ● ●
16 / (8) 19 0.4 5 ● ● ● ● ● ● ●
20 / (9) 23 0.4 5 ● ● ● ● ● ● ●
25 / (10) 28 0.4 5 ● ● ● ● ● ● ●
32 / (11) 35 0.4 5 ● ● ● ● ● ● ●

Ordering code (example): Material:


2201.7G .ASP HSS
Hardness:
Shaft 64 ± 2 HRC
complete for material ASP Head 52 ± 5 HRC

ASP 23 - ASP 2023


upon request
Description of FIBRO materials for tool and die ​
components see at the beginning of Chapter ​E.
Execution:
Length: l Order Code character Punch head hot upset-forged. Shoulder and ​
100 mm = (G) shaft fine ground.
Diameter: d1 Order No Special dimensions on request.
13 mm = (7)
Type: Order No
ISO = (1)
Version: Order No
blank = (0)
Punch:
without ejector pin = 22

subject to alterations E105


Punch, stepped, round, ISO 8020
2211.

2211. Punch, stepped, round, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 P l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
3 / (1) 5 0,8-2,9 8 (1)  10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 1,0-3,9 8 (1)  13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1,5-4,9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1,6-5,9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2,5-7,9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4,0-9,9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5,0-12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8,0-15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12,0-19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16,5-24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20,0-31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Material: Ordering-code (example):


HSS
Hardness:
2211.7G4.0700
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC

ASP 23 - ASP 2023


upon request
Description of FIBRO materials for tool and die ​ Format: Round
components see at the beginning of Chapter ​E. P = ∅ 7,0 mm = 0700
Punch cutting length: l1 Order No
Execution: 19 mm = (4)
Punch head hot upset-forged. Shoulder, shaft ​ Length: l Order code character
and punch diameter fine ground. 100 mm = (G)
Special dimensions on request. Diameter: d1 Order No
13 mm = (7)
Type: Order No
ISO = (1)
Version: Order No
Round = (1)
Punch:
without ejector pin = 22

E106 subject to alterations


Punch, stepped, square, ISO 8020
2221. d 2 -0,25

T +0,25
1
0,
r+
d 1 m5
P ±0,01

+1
l
P ±0,01

3
R13
G
G= 2×P

l 1 +0,5
90°
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2221. Punch, stepped, square, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 Pmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
3 / (1) 5 0.5 2.9 8 (1)  10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1)  13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Ordering-code (example): Material:


2 2 2 1 . 10 E 5 . 1 5 0 0 B HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Angle: Order code character
90° = (B) ASP 23 - ASP 2023
upon request
Description of FIBRO materials for tool and die ​
Format: Square, length P components see at the beginning of Chapter ​E.
P = 15,0 mm = 1500
Punch cutting length: l1 Order No Execution:
25 mm = (5) Punch head hot upset-forged. Shoulder, shaft ​
Length: l Order code character and punch shape fine ground.
80 mm = (E) The anti-rotation surface parallel to P = 0° as ​
Diameter: d1 Order No standard.
25 mm = (10) Special dimensions on request.
Type: Order No
ISO = (1)
Version: Order No
Square = (2)
Punch:
without ejector pin = 22

subject to alterations E107


Punch, stepped, rectangular, ISO 8020
2231. d 2 -0,25

T +0,25
1
0,
r+
d 1 m5
W ±0,01

+1
l
G

P ±0,01
3
R13
G= P2+W2

+0,5
l1
90°
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2231. Punch, stepped, rectangular, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 Wmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
3 / (1) 5 0.5 2.9 8 (1)  10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1)  13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Material: Ordering-code (example):


HSS 2231.9F4.1500.1150B
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Angle: Order code character
ASP 23 - ASP 2023 90° = (B)
upon request Format: Rectangular, width W
Description of FIBRO materials for tool and die ​ W = 11,5 mm = 1150
components see at the beginning of Chapter ​E. Format: Rectangular, length P
P = 15,0 mm = 1500
Execution: Punch cutting length: l1 Order No
Punch head hot upset-forged. Shoulder, shaft ​ 19 mm = (4)
and punch shape fine ground. Length: l Order code character
The anti-rotation surface parallel to P = 0° as ​ 90 mm = (F)
standard. Diameter: d1 Order No
Special dimensions on request. 20 mm = (9)
Type: Order No
ISO = (1)
Version: Order No
Rectangular = (3)
Punch:
without ejector pin = 22

E108 subject to alterations


Punch, stepped, slot, ISO 8020
2241. d 2 -0,25

T +0,25
1
0,
r+
d 1 m5
W ±0,01

+1
l
P ±0,01

3
R13
G=P

+0,5
l1
90°
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2241. Punch, stepped, slot, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 Wmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
3 / (1) 5 0.5 2.9 8 (1)  10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1)  13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Ordering-code (example): Material:


HSS
2 2 4 1 . 10 E 5 . 2 0 2 0 . 1 2 2 0 A Hardness:
Angle Order code character Shaft 64 ± 2 HRC
0° = (A) Head 52 ± 5 HRC
Format: Slot, width W
W = 12,2 mm = 1220 ASP 23 - ASP 2023
Format: Slot, length P upon request
P = 20,20 mm = 2020 Description of FIBRO materials for tool and die ​
Punch cutting length: l1 Order No components see at the beginning of Chapter ​E.
25 mm
Length: l
= (5)
Order code character
Execution:
Punch head hot upset-forged. Shoulder, shaft ​
80 mm = (E)
and punch shape fine ground.
Diameter: d1 Order No
The anti-rotation surface parallel to P = 0° as ​
25 mm = (10)
standard.
Type: Order No
Special dimensions on request.
ISO = (1)
Version: Order No
Slot = (4)
Punch:
without ejector pin = 22

subject to alterations E109


Punch, stepped, rectangle with radiused corners, ISO 8020
2251. d 2 -0,25

T +0,25
1
0,
r+
d 1 m5 W ±0,01

+1
l

P ±0,01

R
0,
3

5
R13

±0
,0
1
*
+0,5
G= (P−1.0)2 +(W−1.0)2 +1

l1
90°
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2251. Punch, stepped, rectangle with radiused corners, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 Wmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
3 / (1) 5 0.5 2.9 8 (1)  10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1)  13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Material: Ordering-code (example):


HSS 2251.9F4.1215.1100B
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Angle: Order code character
ASP 23 - ASP 2023 90° = (B)
upon request Format: Rectangle with radiused corners, width W
Description of FIBRO materials for tool and die ​ W = 11,0 mm = 1100
components see at the beginning of Chapter ​E. Format: Rectangle with radiused corners, length P
P = 12,15 mm = 1215
Execution: Punch cutting length: l1 Order No
Punch head hot upset-forged. Shoulder, shaft ​ 19 mm = (4)
and punch shape fine ground. Length: l Order code character
The anti-rotation surface parallel to P = 0° as ​ 90 mm = (F)
standard. Diameter: d1 Order No
Special dimensions on request. 20 mm = (9)
* For other radius options, see standardised ​ Type: Order No
special shapes. ISO = (1)
Version: Order No
Rectangle with radiused corners = (5)
Punch:
without ejector pin = 22

E110 subject to alterations


Punch, blank, with ejector pin, ISO 8020
2701.
d 2 -0,25

T +0,25
1
0,

+1
l

d 1 m5

2701. Punch, blank, with ejector pin, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 r T l / (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 8 0.3 5 ● ● ● ● ●
6 / (4) 9 0.3 5 ● ● ● ● ●
8 / (5) 11 0.3 5 ● ● ● ● ●
10 / (6) 13 0.3 5 ● ● ● ● ●
13 / (7) 16 0.4 5 ● ● ● ● ●
16 / (8) 19 0.4 5 ● ● ● ● ●
20 / (9) 23 0.4 5 ● ● ● ● ●
25 / (10) 28 0.4 5 ● ● ● ● ●
32 / (11) 35 0.4 5 ● ● ● ● ●

Ordering-code (example): Material:


HSS
2 7 0 1 . 11 G Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder and ​
shaft fine ground.
Special dimensions on request.

Length: l Order code character


100 mm = (G)
Diameter: d1 Order No
32 mm = (11)
Type: Order No
ISO = (1)
Version: Order No
blank = (0)
Punch:
with ejector pin = 27

subject to alterations E111


Punch, stepped, round, with ejector pin, ISO 8020
2711.
d 2 -0,25

T +0,25
1
0,

d 1 m5

+1
l

3
R13

+0,5
l1
P +0,01
d 4 = d 1 -0,01
-0,02

2711. Punch, stepped, round, with ejector pin, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 P l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 8 1,6-4,9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2,5-5,9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2,5-7,9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4,0-9,9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5,0-12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8,0-15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12,0-19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16,5-24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20,0-31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Material: Ordering-code (example):


HSS
Hardness:
2711.7G4.0700
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder, shaft ​
and punch diameter fine ground. Format: Round
Special dimensions on request. P = ∅ 7,0 mm = 0700
Punch cutting length: l1 Order No
19 mm = (4)
Length: l Order code character
100 mm = (G)
Diameter: d1 Order No
13 mm = (7)
Type: Order No
ISO = (1)
Version: Order No
Round = (1)
Punch:
with ejector pin = 27

E112 subject to alterations


Punch, stepped, square, with ejector pin, ISO 8020
2721. d 2 -0,25

T +0,25
1
0,
P


±0,01

d 1 m5
P ±0,01

+1
l
G
G= 2×P

3
R13

+0,5
l1
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2721. Punch, stepped, square, with ejector pin, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 Pmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 8 1.6 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Ordering-code (example): Material:


2 7 2 1 . 10 D 5 . 1 6 5 0 A HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Angle: Order code character
0° = (A) Execution:
Punch head hot upset-forged. Shoulder, shaft ​
and punch shape fine ground.
Format: Square, length P The anti-rotation surface parallel to P = 0° as ​
P = 16,5 mm = 1650 standard.
Punch cutting length: l1 Order No Special dimensions on request.
25 mm = (5)
Length: l Order code character
71 mm = (D)
Diameter: d1 Order No
25 mm = (10)
Type: Order No
ISO = (1)
Version: Order No
Square = (2)
Punch:
with ejector pin = 27

subject to alterations E113


Punch, stepped, rectangular, with ejector pin, ISO 8020
2731. d 2 -0,25

T +0,25
1
0,

d 1 m5
W ±0,01

+1
l
G

P ±0,01
3
R13
G= P2+W2

+0,5
l1
90°
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2731. Punch, stepped, rectangular, with ejector pin, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 Wmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 8 1.6 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Material: Ordering-code (example):


HSS 2731.9F4.1504.1210B
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Angle: Order code character
Execution: 90° = (B)
Punch head hot upset-forged. Shoulder, shaft ​ Format: Rectangular, width W
and punch shape fine ground. W = 12,1 mm = 1210
The anti-rotation surface parallel to P = 0° as ​ Format: Rectangular, length P
standard. P = 15,04 mm = 1504
Special dimensions on request. Punch cutting length: l1 Order No
19 mm = (4)
Length: l Order code character
90 mm = (F)
Diameter: d1 Order No
20 mm = (9)
Type: Order No
ISO = (1)
Version: Order No
Rectangular = (3)
Punch:
with ejector pin = 27

E114 subject to alterations


Punch, stepped, slot, with ejector pin, ISO 8020
2741. d 2 -0,25

T +0,25
1
0,

d 1 m5
W ±0,01

+1
l
P ±0,01

3
R13
G=P

l 1 +0,5
90°
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2741. Punch, stepped, slot, with ejector pin, ISO 8020


71 80 90 100 120
d1 / (Order No) d2 Wmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 8 1.6 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Ordering-code (example): Material:


HSS
2 7 4 1 . 10 D 4 . 2 0 4 0 . 1 6 5 0 B Hardness:
Angle Order code character Shaft 64 ± 2 HRC
90° = (B) Head 52 ± 5 HRC
Format: Slot, width W
W = 16,5 mm = 1650
Execution:
Punch head hot upset-forged. Shoulder, shaft ​
Format: Slot, length P
and punch shape fine ground.
P = 20,4 mm = 2040
The anti-rotation surface parallel to P = 0° as ​
Punch cutting length: l1 Order No
standard.
19 mm = (4)
Special dimensions on request.
Length: l Order code character
71 mm = (D)
Diameter: d1 Order No
25 mm = (10)
Type: Order No
ISO = (1)
Version: Order No
Slot = (4)
Punch:
with ejector pin = 27

subject to alterations E115


Punch, stepped, rectangle with radiussed corners, with ejector pin,
ISO 8020
2751. d 2 -0,25

T +0,25
1
0,

d 1 m5 W ±0,01

+1

P ±0,01
l

R
0,
3

5
±0
R13

,0
* 1
+0,5
G= (P−1.0)2 +(W−1.0)2 +1

l1
90°
d 4 = d 1 -0,01
-0,02
180° 0°

270°

2751. Punch, stepped, rectangle with radiussed corners, with ejector pin, ISO 8020
71 80 90 100 120
d1 / (Order No) d2 Wmin Gmax l1 / (Order No) r T l / (Order Code character) (D) (E) (F) (G) (J)
5 / (3) 8 1.6 4.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3)  19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4)  25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4)  25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5)  30 (6) 0.4 5 ● ● ● ● ●

Material: Ordering-code (example):


HSS 2751.9F4.1540.1210B
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Angle: Order code character
Execution: 90° = (B)
Punch head hot upset-forged. Shoulder, shaft ​ Format: Rectangle with radiused corners, width W
and punch shape fine ground. W = 12,1 mm = 1210
The anti-rotation surface parallel to P = 0° as ​ Format: Rectangle with radiused corners, length P
standard. P = 15,4 mm = 1540
Special dimensions on request. Punch cutting length: l1 Order No
* For other radius options, see standardised ​ 19 mm = (4)
special shapes. Length: l Order code character
90 mm = (F)
Diameter: d1 Order No
20 mm = (9)
Type: Order No
ISO = (1)
Version: Order No
Rectangle with radiused corners = (5)
Punch:
with ejector pin = 27

E116 subject to alterations


Pilot pin with tapered tip, ISO 8020
2261.
d 2 -0,25

+0,25
0,
r+

T
d1 m5

l +1
R1
3
+0,5
l1
N

P +0,01

40°

2261. Pilot pin with tapered tip, ISO 8020


63 71 80 90 100 110 125 140
d1 / (Order No) d2 T P l1 / (Order No) N l / (Order Code character) (C) (D) (E) (F) (G) (H) (K) (l)
5 / (3) 8 5 1,0-4,9 13 (3) 4 ● ●
6 / (4) 9 5 1,6-5,9 13 (3) 5 ● ● ●
8 / (5) 11 5 2,5-7,9 13 (3) 6 ● ● ● ●
10 / (6) 13 5 4,0-9,9 13 (3)  19 (4) 8 ● ● ● ● ● ●
13 / (7) 16 5 5,0-12.9 13 (3)  19 (4) 10 ● ● ● ● ● ● ●
16 / (8) 19 5 8,0-15.9 13 (3)  19 (4)  25 (5) 15 ● ● ● ● ● ● ●
20 / (9) 23 5 12,0-19.9 13 (3)  19 (4)  25 (5) 20 ● ● ● ● ● ● ●
25 / (10) 28 5 16,5-24.9 13 (3)  19 (4)  25 (5) 25 ● ● ● ● ● ● ●
32 / (11) 35 5 20,0-31.9 19 (4)  25 (5) 30 ● ● ● ● ● ●

Ordering-code (example): Material:


2 2 6 1 . 10 D 3 . 1 7 5 0 HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Head hot upset-forged. Shoulder, shaft and ​
pilot fine ground.
Format: Round Special dimensions on request.
P = ∅ 17,5 mm = 1750
Punch cutting length: l1 Order No
13 mm = (3)
Length: l Order code character
71 mm = (D)
Diameter: d1 Order No
25 mm = (10)
Type: Order No
ISO = (1)
Version: Order No
Pilot pin with tapered tip = (6)
Punch:
without ejector pin = 22

subject to alterations E117


Pilot pin with parabolic tip, ISO 8020
2271.

2271. Pilot pin with parabolic tip, ISO 8020


50 56 63 71 80 90 100
d1 / (Order No) d2 T P l1 / (Order No) l / (Order Code character) (A) (B) (C) (D) (E) (F) (G)
5 / (3) 8 5 1,0-4,9 10 (2)  13 (3) ● ● ● ●
6 / (4) 9 5 1,6-5,9 10 (2)  13 (3) ● ● ● ● ●
8 / (5) 11 5 2,5-7,9 10 (2)  13 (3) ● ● ● ● ●
10 / (6) 13 5 4,0-9,9 10 (2)  13 (3)  19 (4) ● ● ● ● ● ● ●
13 / (7) 16 5 5,0-12.9 10 (2)  13 (3)  19 (4) ● ● ● ● ● ● ●
16 / (8) 19 5 8,0-15.9 13 (3)  19 (4) ● ● ● ● ● ● ●
20 / (9) 23 5 12,0-19.9 13 (3)  19 (4) ● ● ● ● ● ●
25 / (10) 28 5 16,5-24.9 13 (3)  19 (4) ● ● ● ● ● ●
32 / (11) 35 5 20,0-31.9 19 (4) ● ● ● ●

Material: Ordering-code (example):


HSS 2 2 7 1 . 10 D 3 . 1 7 5 0
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Head hot upset-forged. Shoulder, shaft and ​
pilot fine ground.
Special dimensions on request. Format: Round
Note: P = ∅ 17,5 mm
Punch cutting length: l1
= 1750
Order No
The 2 mm length provides full guidance ​
13 mm = (3)
before the blanking punch contacts the sheet ​
Length: l Order code character
metal.
71 mm = (D)
Diameter: d1 Order No
25 mm = (10)
Length of parabolic tip N:
=  8 mm where P ≤ 10 mm
Type: Order No
=12 mm where P 10,1 mm - 15 mm
ISO = (1)
=15 mm where P > 15 mm
Version: Order No
Pilot pin with parabolic tip = (7)
Punch:
without ejector pin = 22

E118 subject to alterations


Pilot unit to Mercedes-Benz Standard
2276. d3
d2
Pilot pin

4
Compression

16
spring
d4
Casing

l2
ø6,5 +0,1

l1
ø3 H7
H7
d 1 f7

l
h
h1
+0,1
h2

3,5
Parallel
dowel pin +0,05
d
d 5 f7
40

2276. Pilot unit to Mercedes-Benz Standard


Spring force Spring force
Order No d d1 d2 d3 d4 d5 h h1 h2 l1 l2 l preloaded [daN] pressed [daN]
2276.1.A.0980 9.8 10 10 18 18 15 28 25 12 47.5 39.3 63.2 4.9 6.2
2276.2.B.1580 15.8 16 16 24 30 26 28 25 12 54.5 46.3 72.5 4.8 5.6

Ordering-code (example): Description:


2276.1.A.0980 The pilot unit provides exact positioning of ​
sheet metal parts.
There are 2 sizes.
The pilot unit 10 (2276.1.) can used for a hole ​
diameter of 5 to 10 mm and is available as a ​
finished item, 9.8 mm diameter.
Diameter: d The pilot unit 16 (2276.2.) is used for diameter ​
9,8 mm = 0980 > 10 - 16 mm and is available as a finished ​
15,8 mm = 1580 item, 15.8 mm diameter.
Length: l Order code character Smaller diameters have to be ground by the ​
63,2 mm = (A) tool making department.
72,5 mm = (B)
Diameter: d1 Order No Note:
10 mm = (1) The pilot unit consists of:
16 mm = (2) Pilot pin, sleeve, compression spring, dowel ​
Standard: Order No pin.
Mercedes = (6)
Version: Order No
Pilot pin = (7)

= 22

subject to alterations E119


E120 subject to alterations
Precision Matrixes

E121
Ordering example
Matrixes
NB: See table for standard dimensions
Special dimensions to order

l1
d2

2 6 4 6 . 1 0 F 6 . 1 3 5 0 . 0 6 5 0 A 2
Format: Slot
length P = 13,5 mm
Shape cutting Order
length: l No
2 = 1 Format: Slot
3 = 2 width W = 6,5 mm
Matrixes:
4 = 3
26 = matrixes 5 = 4
6 = 5
8 = 6
Order 10 = 7
Version: No 12 = 8
blank (pilot hole bore) = 0 special = X Order Code
round = 1 Angle: character
Order Code 0° = A
square = 2 Length: l1 character 90° = B
13 = A 180° = C
rectangular = 3 Order 16 = B 270° = D
slot = 4 Diameter: d2 No 20 = C special = X
5 = 1 22 = D
rectangle with radiused corners = 5 6 = 2 25 = E
special shapes = 9 8 = 3 28 = F
10 = 4 30 = G
13 = 5 32 = H
16 = 6 35 = J
20 = 7 40 = K Anti-rotation element: Order No
Type: Order No 22 = 8 special = X pin [ 3 = 1
automotive standard = 5 25 = 9 pin [ 4 = 2
without shoulder ISO 8977 = 6 32 = 10 pin [ 6 = 3
with shoulder ISO 8977 = 7 38 = 11 polished surface
= 4
40 = 12 (continuous)
45 = 13 polished surface
50 = 14 = 5
top, 14 mm
56 = 15 polished surface
63 = 16 = 6
bottom, 14 mm
71 = 17
special = X
76 = 18
85 = 19
90 = 20
100 = 21
Ordering Code (Example):
2646.10F6.1350.0650 A2
8

Anti-rotation element:
28

Pin ∅ = 4 mm (2)
Angle = 0° (A)
Format: Slot
width W = 6,5 mm (0650)
Format: Slot 32
length P = 13,5 mm (1350) starting
Shape cutting length: l = 8 mm (6) lead
Length: l1 = 28 mm (F)
Diameter:
d2 = 32 mm (10)
13,5

Type = without shoulder ISO 8977 (6) 0°


Version: Slot (4)
Matrixes:
Matrixes (26)
6,5

E122 subject to alterations


Matrix without shoulder, blank, ISO 8977
2606.

d 2 n5
P +0,1

l
l1+0,5
0
d4 Starting
lead

2606. Matrix without shoulder, blank, ISO 8977


16 20 22 25 28 30 32 35 40
d2 / (Order No) d4 P l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K)
5 / (1) 2.8 0.8 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 3.5 1 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 4 1 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 5.8 1 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 1.2 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 1.2 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 1.5 8 / (6)  12 / (8) ● ● ● ● ●
50 / (14) 37 1.5 8 / (6)  12 / (8) ● ● ● ● ● ●

Ordering-code (example): Material:


2 6 0 6 . 10 F 8 HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d2, starting lead and face surfaces ​
ground.
Diameter P is a bored pilot hole for wire EDM.
Special dimensions on request.

Shape cutting length: l Order No


12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
without sholder
ISO 8977 = (6)
Version: Order No
Blank (pilot hole bore) = (0)
Matrix = 26

subject to alterations E123


Matrix without shoulder, round, ISO 8977
2616.

2616. Matrix without shoulder, round, ISO 8977


16 20 22 25 28 30 32 35 40
d2 / (Order No) d4 P l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K)
5 / (1) 2.8 1,0-2,4 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 3.5 1,6-3,0 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 4 2,0-3,5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 5.8 2,5-5,0 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 4,0-7,0 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 6,0-9,0 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 8,0-11,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 9,0-14,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 10,7-16,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 15,0-20,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 19,0-27,0 8 / (6)  12 / (8) ● ● ● ● ●
50 / (14) 37 26,0-36,0 8 / (6)  12 / (8) ● ● ● ● ● ●

Material: Ordering-code (example): without anti-rotation element


HSS 2 6 1 6 . 10 F 8 . 1 5 1 0
Hardness 62 ± 2 HRC
Execution:
Diameter d2, starting lead and face surfaces ​
ground.
Special dimensions on request.

Format: Round
P = ∅ 15,1 mm = 1510
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
without sholder
ISO 8977 = (6)
Version: Order No
Round = (1)
Matrix = 26

E124 subject to alterations


Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [ 3 Pin [ 4 Pin [ 6
d2 F d2 F d2 F
10 5 10 6 10 7
13 6,5 13 7,2 13 8,2
16 8 16 8 16 9
20 10 20 10 20 11
22 11 22 11 22 12
25 12,5 25 12,5 25 13,5
32 16 32 16 32 16
40 20 40 20 40 20
50 25 50 25 50 25

anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)

d2 F d2 F d2 F
10 4 10 4 10 4
13 5,5 13 5,5 13 5,5
16 7 16 7 16 7
20 8,5 20 8,5 20 8,5
22 9,5 22 9,5 22 9,5
25 11 25 11 25 11
32 14 32 14 32 14
40 18 40 18 40 18
50 23 50 23 50 23

Ordering example: with anti-rotation element from d2 ≥ 10 mm


2 6 1 6 . 10 F 8 . 1 5 1 0 A 4
Anti-rotation element: Order No
Polished surface = (4)
(continuous)
Angle: Order Code character
0° = (A)
Format: Round
P = ø15,1 mm = (1510)
Punch cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
without shoulder ISO 8977 = (6)
Version: Order No
Round = (1)
Matrix = 26

subject to alterations E125


Matrix without shoulder, square, ISO 8977
2626.
d 2 n5

l
+0,02

l1+0,5
P -0

+0,02
-0
P
starting
d4
lead G
90° 90°
G= 2×P

180° 0° 180° 0°

270° 270°

2626. Matrix without shoulder, square, ISO 8977


16 20 22 25 28 30 32 35 40
d2 / (Order No) d4 Pmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6)  12 / (8) ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 2 6 . 10 F 8 . 1 3 5 0 A 3
Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Execution: Pin ∅ 6 mm = (3)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request.

Format: Square, length P


P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
without shoulder
ISO8977 = (6)
Version: Order No
Square = (2)
Matrix = 26

E126 subject to alterations


Precision Matrixes with shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
Starting Starting Starting
lead d2 F lead d2 F lead d2 F
8 5,5 8 6 8 7
d 2 m5 10 6,5 d 2 m5 10 7 d 2 m5 10 8
13 8 13 8,5 13 9,5
16 9,5 16 10 16 11
20 11,5 20 12 20 13
22 12,5 22 13 22 14
25 14 25 14,5 25 15,5
32 17,5 32 18 32 19
40 21,5 40 22 40 23
50 26,5 50 27 50 28

F F F
90° 90° 90°

180° 0° 180° 0° 180° 0°

270° 270° 270°

anti-rotation element 4 (4)


Starting
lead
d 2 m5

F
90°

180° 0°

F=d2 /2

270°

Ordering example: with anti-rotation element from d2 ≥ 8 mm


2 6 1 7 . 10 F 8 . 1 5 1 0 A 4
Anti-rotation element: Order No
Polished surface = (4)
(continuous)
Angle: Order Code character
0° = (A)
Format: Round
P = ø15,1 mm = (1510)
Punch cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder ISO 8977 = (7)
Version: Order No
Round = (1)
Matrix = 26

subject to alterations 05.2017


Matrix without shoulder, rectangular, ISO 8977
2636.
d 2 n5

l
+0,02
W -0

l1+0,5

+0,02
-0 P
starting
d4 lead G

90° 90°
G= P2+W2

180° 0° 180° 0°

270° 270°

2636. Matrix without shoulder, rectangular, ISO 8977


16 20 22 25 28 30 32 35 40
d2 / (Order No) d4 Wmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6)  12 / (8) ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 3 6 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 4 Anti-rotation element:
Hardness 62 ± 2 HRC Order No
Polished surface = (4)
Execution: (continuous)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request. Format: Rectangle, width W
W = 6,5 mm = 0650
Format: Rectangle, length P
P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
without shoulder
ISO8977 = (6)
Version: Order No
Rectangle = (3)
Matrix = 26

E128 subject to alterations


Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
d2 F d2 F d2 F
10 5 10 6 10 7
13 6,5 13 7,2 13 8,2
16 8 16 8 16 9
20 10 20 10 20 11
22 11 22 11 22 12
25 12,5 25 12,5 25 13,5
32 16 32 16 32 16
40 20 40 20 40 20
50 25 50 25 50 25

anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)

d2 F d2 F d2 F
10 4 10 4 10 4
13 5,5 13 5,5 13 5,5
16 7 16 7 16 7
20 8,5 20 8,5 20 8,5
22 9,5 22 9,5 22 9,5
25 11 25 11 25 11
32 14 32 14 32 14
40 18 40 18 40 18
50 23 50 23 50 23

subject to alterations E129


Matrix without shoulder, slot, ISO 8977
2646.
d 2 n5

l
+0,02
W -0

l1+0,5

+0,02
-0
P
d4 starting
lead

90° 90°
G=P

180° 0° 180° 0°

270° 270°

2646. Matrix without shoulder, slot, ISO 8977


16 20 22 25 28 30 32 35 40
d2 / (Order No) d4 Wmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6)  12 / (8) ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 4 6 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3
Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Execution: Pin ∅ 6 mm = (3)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request. Format: Slot, width W
W = 6,5 mm = 0650
Format: Slot, length P
P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
without shoulder
ISO 8977 = (6)
Version: Order No
Slot = (4)
Matrix = 26

E130 subject to alterations


Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
d2 F d2 F d2 F
10 5 10 6 10 7
13 6,5 13 7,2 13 8,2
16 8 16 8 16 9
20 10 20 10 20 11
22 11 22 11 22 12
25 12,5 25 12,5 25 13,5
32 16 32 16 32 16
40 20 40 20 40 20
50 25 50 25 50 25

anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)

d2 F d2 F d2 F
10 4 10 4 10 4
13 5,5 13 5,5 13 5,5
16 7 16 7 16 7
20 8,5 20 8,5 20 8,5
22 9,5 22 9,5 22 9,5
25 11 25 11 25 11
32 14 32 14 32 14
40 18 40 18 40 18
50 23 50 23 50 23

subject to alterations E131


Matrix without shoulder, rectangle with radiussed corners, ISO 8977

2656. d 2 n5

l
+0,02
W -0

l1+0,5

+0,02
-0
P
d4 starting G
lead ±0,01
R 0,5 *
90° 90°

G= (P−1.0)2 +(W−1.0)2 +1
180° 0° 180° 0°

270° 270°

2656. Matrix without shoulder, rectangle with radiussed corners, ISO 8977
16 20 22 25 28 30 32 35 40
d2 / (Order No) d4 Wmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6)  12 / (8) ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 5 6 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3
Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Execution: Pin ∅ 6 mm = (3)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request. Format: Rectangle with radiused corners, width W
* For other radius options, see standardised ​ W = 6,5 mm = 0650
special shapes. Format: Rectangle with radiused corners, length P
P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
without shoulder
ISO 8977 = (6)
Version: Order No
Rectangle with radiused corners= (5)
Matrix = 26

E132 subject to alterations


Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
d2 F d2 F d2 F
10 5 10 6 10 7
13 6,5 13 7,2 13 8,2
16 8 16 8 16 9
20 10 20 10 20 11
22 11 22 11 22 12
25 12,5 25 12,5 25 13,5
32 16 32 16 32 16
40 20 40 20 40 20
50 25 50 25 50 25

anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)

d2 F d2 F d2 F
10 4 10 4 10 4
13 5,5 13 5,5 13 5,5
16 7 16 7 16 7
20 8,5 20 8,5 20 8,5
22 9,5 22 9,5 22 9,5
25 11 25 11 25 11
32 14 32 14 32 14
40 18 40 18 40 18
50 23 50 23 50 23

subject to alterations E133


Matrix with shoulder, blank, ISO 8977
2607.

2607. Matrix with shoulder, blank, ISO 8977


16 20 22 25 28 30 32 35
d2 / (Order No) d3 d4 P l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J)
5 / (1) 8 2.8 0.8 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 9 3.5 1 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 11 4 1 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 1.2 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 1.2 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 1.5 8 / (6)  12 / (8) ● ● ● ● ● ● ●

Ordering-code (example): Material:


2 6 0 7 . 10 F 8 HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d2, starting lead and face surfaces ​
ground.
Diameter P is a bored pilot hole for wire EDM.
Special dimensions on request.

Shape cutting length: l Order No


12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder
ISO 8977 = (7)
Version: Order No
Blank (pilot hole bore) = (0)
Matrix = 26

subject to alterations E135


Matrix with shoulder, round, ISO 8977
2617.

2617. Matrix with shoulder, round, ISO 8977


16 20 22 25 28 30 32 35
d2 / (Order No) d3 d4 P l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J)
5 / (1) 8 2.8 1,0-2,4 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 9 3.5 1,6-3,0 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 11 4 2,0-3,5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 2,5-5,0 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 4,0-7,0 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 6,0-9,0 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 8,0-11,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 9,0-14,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 10,7-16,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 15,0-20,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 19,0-27,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 26,0-36,0 8 / (6)  12 / (8) ● ● ● ● ● ● ●

Material: Ordering-code (example): without anti-rotation element


HSS 2 6 1 7 . 10 F 8 . 1 5 1 0
Hardness 62 ± 2 HRC
Execution:
Diameter d2, starting lead and face surfaces ​
ground.
Special dimensions on request.

Format: Round
P = ∅ 15,1 mm = 1510
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder
ISO 8977 = (7)
Version: Order No
Round = (1)
Matrix = 26

E136 subject to alterations


Precision Matrixes with shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [ 3 Pin [ 4 Pin [ 6
d2 F d2 F d2 F
8 5,5 8 6 8 7
10 6,5 10 7 10 8
13 8 13 8,5 13 9,5
16 9,5 16 10 16 11
20 11,5 20 12 20 13
22 12,5 22 13 22 14
25 14 25 14,5 25 15,5
32 17,5 32 18 32 19
40 21,5 40 22 40 23
50 26,5 50 27 50 28

anti-rotation element 4 (4)

Ordering example: with anti-rotation element from d2 ≥ 8 mm


2 6 1 7 . 10 F 8 . 1 5 1 0 A 4
Anti-rotation element: Order No
Polished surface = (4)
(continuous)
Angle: Order Code character
0° = (A)
Format: Round
P = ø15,1 mm = (1510)
Punch cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder ISO 8977 = (7)
Version: Order No
Round = (1)
Matrix = 26

subject to alterations E137


Matrix with shoulder, square, ISO 8977
2627.
d 2 m5

P +0,02

l
-0

l1+0,5
starting

P +0,02
5 +0,25
lead

-0
G
d4

90° 90° G= 2×P

180° 0° 180° 0°

270° 270°

2627. Matrix with shoulder, square, ISO 8977


16 20 22 25 28 30 32 35
d2 / (Order No) d3 d4 Pmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6)  12 / (8) ● ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 2 7 . 10 F 8 . 1 3 5 0 A 3
Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Execution: Pin ∅ 6 mm = (3)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request.

Format: Square, length P


P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder
ISO 8977 = (7)
Version: Order No
Square = (2)
Matrix = 26

E138 subject to alterations


Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
Starting Starting Starting
lead d2 F lead d2 F lead d2 F
8 5,5 8 6 8 7
d 2 m5 10 6,5 d 2 m5 10 7 d 2 m5 10 8
13 8 13 8,5 13 9,5
16 9,5 16 10 16 11
20 11,5 20 12 20 13
22 12,5 22 13 22 14
25 14 25 14,5 25 15,5
32 17,5 32 18 32 19
40 21,5 40 22 40 23
50 26,5 50 27 50 28

F F F
90° 90° 90°

180° 0° 180° 0° 180° 0°

270° 270° 270°

anti-rotation element 4 (4)


Starting
lead
d 2 m5

F
90°

180° 0°

F=d2 /2

270°

subject to alterations 05.2017


Matrix with shoulder, rectangular, ISO 8977
2637.
d 2 m5

W +0,02
-0

l
l1+0,5
starting

P +0,02
5 +0,25
lead

-0
G

d4

90° 90° G= P2+W2

180° 0° 180° 0°

270° 270°

2637. Matrix with shoulder, rectangular, ISO 8977


16 20 22 25 28 30 32 35
d2 / (Order No) d3 d4 Wmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6)  12 / (8) ● ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 3 7 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 2
Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Execution: Pin ∅ 4 mm = (2)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request. Format: Rectangle, width W
W = 6,5 mm = 0650
Format: Rectangle, length P
P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder
ISO 8977 = (7)
Version: Order No
Rectangle = (3)
Matrix = 26

E140 subject to alterations


Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
Starting Starting Starting
lead d2 F lead d2 F lead d2 F
8 5,5 8 6 8 7
d 2 m5 10 6,5 d 2 m5 10 7 d 2 m5 10 8
13 8 13 8,5 13 9,5
16 9,5 16 10 16 11
20 11,5 20 12 20 13
22 12,5 22 13 22 14
25 14 25 14,5 25 15,5
32 17,5 32 18 32 19
40 21,5 40 22 40 23
50 26,5 50 27 50 28

F F F
90° 90° 90°

180° 0° 180° 0° 180° 0°

270° 270° 270°

anti-rotation element 4 (4)


Starting
lead
d 2 m5

F
90°

180° 0°

F=d2 /2

270°

subject to alterations 05.2017


Matrix with shoulder, slot, ISO 8977
2647.
d 2 m5

l
+0,02
W -0

l1+0,5
starting
lead

5 +0,25

+0,02
-0 P
d4

90° 90°

G=P

180° 0° 180° 0°

270° 270°

2647. Matrix with shoulder, slot, ISO 8977


16 20 22 25 28 30 32 35
d2 / (Order No) d3 d4 Wmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6)  12 / (8) ● ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 4 7 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 2
Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Execution: Pin ∅ 4 mm = (2)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request. Format: Slot, width W
W = 6,5 mm = 0650
Format: Slot, length P
P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder
ISO 8977 = (7)
Version: Order No
Slot = (4)
Matrix = 26

E142 subject to alterations


Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
Starting Starting Starting
lead d2 F lead d2 F lead d2 F
8 5,5 8 6 8 7
d 2 m5 10 6,5 d 2 m5 10 7 d 2 m5 10 8
13 8 13 8,5 13 9,5
16 9,5 16 10 16 11
20 11,5 20 12 20 13
22 12,5 22 13 22 14
25 14 25 14,5 25 15,5
32 17,5 32 18 32 19
40 21,5 40 22 40 23
50 26,5 50 27 50 28

F F F
90° 90° 90°

180° 0° 180° 0° 180° 0°

270° 270° 270°

anti-rotation element 4 (4)


Starting
lead
d 2 m5

F
90°

180° 0°

F=d2 /2

270°

subject to alterations 05.2017


Matrix with shoulder, rectangle with radiussed corners, ISO 8977
2657.
d 2 m5

l
+0,02
W -0

l1+0,5
starting
lead

5 +0,25

+0,02
-0
P
d4 G
±0,01
R 0,5 *
90° 90°

G= (P−1.0)2 +(W−1.0)2 +1
180° 0° 180° 0°

270° 270°

2657. Matrix with shoulder, rectangle with radiussed corners, ISO 8977
16 20 22 25 28 30 32 35
d2 / (Order No) d3 d4 Wmin Gmax l / (Order No) l1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3)  8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4)  8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6)  12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6)  12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6)  12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6)  12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6)  12 / (8) ● ● ● ● ● ● ●

Material: Ordering-code (example): with anti-rotation element


HSS 2 6 5 7 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3
Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Execution: Pin ∅ 6 mm = (3)
Diameter d2, starting lead and face surfaces ​ Angle: Order code character
ground. 0° = (A)
Special dimensions on request. Format: Rectangle with radiused corners, width W
* For other radius options, see standardised ​ W = 6,5 mm = 0650
special shapes. Format: Rectangle with radiused corners, length P
P = 13,5 mm = 1350
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: Order No
with shoulder
ISO 8977 = (7)
Version: Order No
Rectangle with radiused corners= (5)
Matrix = 26

E144 subject to alterations


Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
Pin [3 Pin [4 Pin [6
Starting Starting Starting
lead d2 F lead d2 F lead d2 F
8 5,5 8 6 8 7
d 2 m5 10 6,5 d 2 m5 10 7 d 2 m5 10 8
13 8 13 8,5 13 9,5
16 9,5 16 10 16 11
20 11,5 20 12 20 13
22 12,5 22 13 22 14
25 14 25 14,5 25 15,5
32 17,5 32 18 32 19
40 21,5 40 22 40 23
50 26,5 50 27 50 28

F F F
90° 90° 90°

180° 0° 180° 0° 180° 0°

270° 270° 270°

anti-rotation element 4 (4)


Starting
lead
d 2 m5

F
90°

180° 0°

F=d2 /2

270°

subject to alterations 05.2017


Matrix without shoulder, blank, Automotive Standard
2605.

P +0,1

l1+0,3
10°

3
d 2 n5

2605. Matrix without shoulder, blank, Automotive Standard


13 16 20 22 25 28 30 32 35 40
d2 / (Order No) P l1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 0.8 ● ● ● ● ● ● ● ● ●
13 / (5) 0.8 ● ● ● ● ● ● ● ● ●
16 / (6) 1.5 ● ● ● ● ● ● ●
20 / (7) 1.5 ● ● ● ● ● ● ●
22 / (8) 1.5 ● ● ● ● ● ● ●
25 / (9) 1.5 ● ● ● ● ● ● ●
32 / (10) 1.5 ● ● ● ● ● ● ●
38 / (11) 1.5 ● ● ● ● ● ● ● ●
40 / (12) 1.5 ● ● ● ● ● ● ●
45 / (13) 1.5 ● ● ● ● ● ● ●
50 / (14) 1.5 ● ● ● ● ● ● ●
56 / (15) 1.5 ● ● ● ● ● ● ●
63 / (16) 1.5 ● ● ● ● ● ● ●
71 / (17) 1.5 ● ● ● ● ● ● ●
76 / (18) 1.5 ● ● ● ● ● ●
85 / (19) 1.5 ● ● ● ● ● ●
90 / (20) 1.5 ● ● ● ● ● ●
100 / (21) 1.5 ● ● ● ● ● ●

Material: Ordering example:


HSS
Hardness 62 ± 2 HRC
2 6 0 5 . 10 F
Execution:
Diameter d2 and face surfaces ground.
Diameter P is a bored pilot hole for wire EDM.
Special dimensions on request.

Length: l1 Order Code character


28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: without shoulder Order No
Automotive Standard = (5)
Version: Order No
Blank (pilot hole bore) = (0)

Matrix = 26

11.2017 subject to alterations


Matrix without shoulder, round, Automotive Standard
Anti-rotation element 3 (3) Pin [ 2615.
d F

P +0,01

l1+0,3
10°

3

d 2 n5

2615. Matrix without shoulder, round, Automotive Standard


13 16 20 22 25 28 30 32 35 40
d2 / (Order No) P l / (Order No) l1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 1,6-6,8 3 / (2)  4 / (3)  5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 3,0-8,8 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 7,4-10,8 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 9,5-13,6 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
22 / (8) 10,5-15,0 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
25 / (9) 12,0-17,0 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
32 / (10) 16,0-22,0 3 / (2)  6 / (5)  12 / (8) ● ● ● ● ● ● ●
38 / (11) 18,0-27,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 18,0-27,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
45 / (13) 18,0-35,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 18,0-40,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
56 / (15) 18,0-45,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
63 / (16) 18,0-50,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
71 / (17) 18,0-56,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
76 / (18) 25,0-60,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
85 / (19) 25,0-66,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
90 / (20) 32,0-70,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
100 / (21) 32,0-78,0 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●

Ordering example: without / with anti-rotation element Material:


HSS
2 6 1 5 . 10 F 8 . 2 1 9 0 / A 3 Hardness 62 ± 2 HRC
anti-rotation element: Order No
Pin ∅ 6 mm = (3) Execution:
Angle: Order Code character Diameter d2 and end faces ground.
0° = (A) Special dimensions on request.

Format: Round
P = ∅ 21,9 mm = (2190)
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: without shoulder Order No
Automotive Standard = (5)
Version: Order No
Round = (1)

Matrix = 26

subject to alterations E147


Matrix without shoulder, square, Automotive Standard
2625.

l
P +0,02

l1+0,3
10°

P +0,02
3
1° G
d 2 n5
G= 2×P
F
90°

180° 0°

270°

2625. Matrix without shoulder, square, Automotive Standard


13 16 20 22 25 28 30 32 35 40
d2 / (Order No) Pmin Gmax F l / (Order No) l1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 1.3 6.8 7 3 / (2)  4 / (3)  5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2)  6 / (5)  12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●

Material: Ordering example: with anti-rotation element


HSS
Hardness 62 ± 2 HRC
2 6 2 5 . 10 F 8 . 1350 A 3
anti-rotation element: Order No
Execution: Pin ∅ 6 mm = (3)
Diameter d2 and end faces ground. Angle: Order Code character
Special dimensions on request. 0° = (A)

Format: Square, length P


P = 13,5 mm = (1350)
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: without shoulder Order No
Automotive Standard = (5)
Version: Order No
Square = (2)

Matrix = 26

E148 subject to alterations


Matrix without shoulder, rectangular, Automotive Standard
2635.

l
W ±0,02

l1+0,3
10°
G
P +0,02

3

d 2 n5

G= P2+W2 F
90°

180° 0°

270°

2635. Matrix without shoulder, rectangular, Automotive Standard


13 16 20 22 25 28 30 32 35 40
d2 / (Order No) Wmin Gmax F l / (Order No) l1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 1.3 6.8 7 3 / (2)  4 / (3)  5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2)  6 / (5)  12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●

Ordering example: with anti-rotation element Material:


HSS
2 6 3 5 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3 Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Pin ∅ 6 mm = (3) Execution:
Angle: Order Code character Diameter d2 and end faces ground.
0° = (A) Special dimensions on request.
Format: Rectangular, width W
W = 6,5 mm = (0650)
Format: Rectangular, length P
P = 13,5 mm = (1350)
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: without shoulder Order No
Automotive Standard = (5)
Version: Order No
Rectangular = (3)

Matrix = 26

subject to alterations E149


Matrix without shoulder, slot, Automotive Standard
2645.

l
W ±0,02

l1+0,3
10°

P +0,02
3

d 2 n5

F G=P
90°

180° 0°

270°

2645. Matrix without shoulder, slot, Automotive Standard


13 16 20 22 25 28 30 32 35 40
d2 / (Order No) Wmin Gmax F l / (Order No) l1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 1.3 6.8 7 3 / (2)  4 / (3)  5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2)  6 / (5)  12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●

Material: Ordering example: with anti-rotation element


HSS
Hardness 62 ± 2 HRC
2 6 4 5 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3
Anti-rotation element: Order No
Execution: Pin ∅ 6 mm = (3)
Diameter d2 and end faces ground. Angle: Order Code character
Special dimensions on request. 0° = (A)
Format: Slot, width W
W = 6,5 mm = (0650)
Format: Slot, length P
P = 13,5 mm = (1350)
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: without shoulder Order No
Automotive Standard = (5)
Version: Order No
Slot = (4)

Matrix = 26

E150 subject to alterations


Matrix without shoulder, rectangle with radiused corners,
Automotive Standard
2655.

l
W ±0,02

l1+0,3
10°
G
P +0,02

3
R 0,5 ±0,01 *

d 2 n5

F
90°
G= (P−1.0)2 +(W−1.0)2 +1

180° 0°

270°

2655. Matrix without shoulder, rectangle with radiused corners, Automotive Standard
13 16 20 22 25 28 30 32 35 40
d2 / (Order No) Wmin Gmax F l / (Order No) l1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K)
10 / (4) 1.3 6.8 7 3 / (2)  4 / (3)  5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2)  5 / (4)  8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2)  6 / (5)  10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2)  6 / (5)  12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2)  8 / (6)  12 / (8) ● ● ● ● ● ●

Ordering example: with anti-rotation element Material:


HSS
2 6 5 5 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3 Hardness 62 ± 2 HRC
Anti-rotation element: Order No
Pin ∅ 6 mm = (3) Execution:
Angle: Order Code character Diameter d2 and end faces ground.
0° = (A) Special dimensions on request.
Format: Rectangle with radiused corners, width W * For other radius options, see standardised ​
W = 6,5 mm = (0650) special shapes.
Format: Rectangle with radiused corners, length P
P = 13,5 mm = (1350)
Shape cutting length: l Order No
12 mm = (8)
Length: l1 Order Code character
28 mm = (F)
Diameter: d2 Order No
32 mm = (10)
Type: without shoulder Order No
Automotive Standard = (5)
Version: Order No
Rectangle with radiused corners = (5)
Matrixes:
26 Matrixes

subject to alterations E151


Guide bush for punch DIN 9845, Shape C
262.

Øt A d 2 n6

l1
starting d1
H7
lead
A

262. Guide bush for punch DIN 9845, Material:


Shape C Case hardened steel
Hardness 740 ± 40 HV 10
Gradation Execution:
d1 d1 d2 t l1 r Diameters d1, d2 and starting lead ground.
0.5 - 1 0.1 5 0.01 9 1
1.1 - 2 0.1 6 0.01 12 1
2.1 - 3 0.1 7 0.01 12 1
3.1 - 4 0.1 8 0.01 12 1
4.1 - 5 0.1 10 0.01 16 1
5.1 - 6 0.1 12 0.02 16 1.5
6.1 - 8 0.1 15 0.02 20 1.5
8.1 - 10 0.1 18 0.02 20 2
10.1 - 12 0.1 22 0.02 28 2
12.1 - 15 0.1 26 0.02 28 2
15.1 - 18 0.5 30 0.02 36 2

Ordering Code (example):


Guide bush for punch DIN 9845, Shape C =262.1.
Guide diameter d1 0.5 mm = 0050.
Length l1 9 mm = 009
Order No =262.1. 0050. 009

E152 subject to alterations


Guide bush for punch ISO 8978
2621.

Material: 2621. Guide bush for punch ISO 8978


WS
Hardness 60 ± 2 HRC Gradation
d1 d1 d2 l1 r
Description of FIBRO materials for tool and die components see at the ​ 1 - 2.4 0.1 5 8 1
beginning of Chapter E. 1.6 - 3 0.1 6 12.5 1
2 - 3.5 0.1 8 12.5 1.5
Execution: 3-5
4 - 7.2
0.1
0.1
10
13
16
16
2
2
Diameters d1, d2 and starting lead ground.
6 - 8.8 0.1 16 20 2
7.5 - 11.3 0.1 20 20 2.5
11 - 16.6 0.1 25 25 2.5
15 - 20 0.5 32 25 4
18 - 27 0.5 40 32 4
26 - 36 0.5 50 40 4

Ordering Code (example):


Guide bush for punch ISO 8978 =2621.1.
Guide diameter d1 1 mm = 0100.
External diameter d2 5 mm = 0500
Order No =2621.1. 0100. 0500

subject to alterations E153


Matrix without collar, DIN 9845 Shape A
260.

d 2 n6
d 1 H8

30'

l 1 +0,5
l2
Starting lead
d 4 ±0,1

260. Matrix without collar, DIN 9845 Material:


Shape A HSS
Order No 260.3.
Hardness 62 ± 2 HRC
Gradation
d1 d1 d2 l2 l2
l1=20 l1=28 Description of FIBRO materials for tool and die components see at the ​
0.5 - 1 0.1 5 18 beginning of Chapter E.
1.1 - 2 0.1 6 17 25
2.1 - 3 0.1 7 17 25 Execution:
3.1 - 4 0.1 8 17 25 Diameters d1, d2 and face surfaces ground.
4.1 - 5 0.1 10 16 24
5.1 - 6 0.1 12 16 24 d4: For d1 ≤ 2 mm, d4 = d1 + 0,3
6.1 - 8 0.1 15 16 24 For d1 = 2,1 mm to 4,0 mm, d4 = d1 + 0,5
8.1 - 10 0.1 18 16 24 For d1 = 4,1 mm to 8,0 mm, d4 = d1 + 0,7
10.1 - 12 0.1 22 15 23
12.1 - 15 0.1 26 15 23 For d1 ≥ 8,1 mm, d4 = d1 + 1
15.1 - 18 0.1 30 23
Other diameters on request.

Ordering Code (example):


Matrix without collar, DIN 9845 Shape A =260.3.
Cutting diameter d1 0.5 mm = 0050.
Length l1 20 mm = 020
Order No =260.3. 0050. 020

E154 subject to alterations


Matrix with collar, DIN 9845 Shape B
261.

d 2 k6
Starting d 1 H8
lead

30'

l3
l 1 +0,5
l2

d 4 ±0,1
d3

Material: 261. Matrix with collar, DIN 9845 Shape B


HSS
Order No 261.3. Gradation
Hardness 62 ± 2 HRC d1 d1 d2 d3 l2 l3 l2 l3
l1=20 l1=20 l1=28 l1=28
Description of FIBRO materials for tool and die components see at the ​ 0.5 - 1 0.1 5 7 18 16
1.1 - 2 0.1 6 8 17 16 25 24
beginning of Chapter E. 2.1 - 3 0.1 7 9 17 16 25 24
Execution: 3.1 - 4
4.1 - 5
0.1
0.1
8
10
10
12
17
16
16
16
25
24
24
24
Diameters d1, d2 and face surfaces ground. 5.1 - 6 0.1 12 14 16 16 24 24
6.1 - 8 0.1 15 17 16 16 24 24
d4: For d1 ≤ 2 mm, d4 = d1 + 0,3 8.1 - 10 0.1 18 20 16 16 24 24
For d1 = 2,1 mm to 4,0 mm, d4 = d1 + 0,5 10.1 - 12 0.1 22 24 15 16 23 24
For d1 = 4,1 mm to 8,0 mm, d4 = d1 + 0,7 12.1 - 15 0.1 26 28 15 16 23 24
For d1 ≥ 8,1 mm, d4 = d1 + 1 15.1 - 18 0.1 30 32 23 24

Other diameters on request.

Ordering Code (example):


Matrix with collar, DIN 9845 Shape B =261.3.
Cutting diameter d1 0.5 mm = 0050.
Length l1 20 mm = 020
Order No =261.3. 0050. 020

subject to alterations E155


Matrix without collar, cylindrical
2602.
d 2 m5 a +0,01

b +0,01
l
l 1 +0,5

5 +0,5
a +0,01 a +0,01
2 3

b +0,01

b +0,01
d 4 = d 1 +0,7
+0,5
f +0,01
a +0,01

1
*d
4 5

d 5 +0,01
b +0,01
A

2602. Matrix without collar, cylindrical Material:


HSS
d1 , d5 d2 l f l1 l1 l1 l1 l1 l1 Order No. 2602.3.
16 19 22 25 28 32 Hardness 64 ± 2 HRC
1.8 - 3.2 8 3 1 ● ● ● ● ● ●
2-5 10 3 1 ● ● ● ● ● ● Execution:
3-7 13 3 1.5 ● ● ● ● ● ● Diameter d2 and end faces ground.
5-8 16 5 1.5 ● ● ● ● ● ● Key flats parallel with reference axis “A” unless otherwise specified.
7 - 11 20 5 1.5 ● ● ● ● ● ●
11 - 16 25 5 2.5 ● ● ● ● ● ● *d1 = size over corners
16 - 19 32 7 2.5 ● ● ● ● ● ●
19 - 28 40 7 2.5 ● ● ● ● ● ● With starting holes for wire-EDM as per 2601.

Ordering Code (example):


Matrix without collar, cylindrical =2602.3.
Locating diameter d2 8 mm = 008.
Length l1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2602.3. 008. 016. 1. 0120. 0120

E156 subject to alterations


Matrix with collar, cylindrical
2612.
a +0,01
d 2 m5
1
b +0,01

l
l 1 +0,5
a +0,01 a +0,01
2 3

5 +0,2
b +0,01

b +0,01

d 4 = d 1 +0,7
+0,5

a +0,01

1
*d
4 5
d 5 +0,01
b +0,01

d3

Material: 2612. Matrix with collar, cylindrical


HSS
Order No. 2612.3. d1 , d5 d2 d3 l F l1 l1 l1 l1 l1 l1
Hardness 64 ± 2 HRC 16 19 22 25 28 32
1.8 - 3.2 8 11 3 1 ● ● ● ● ● ●
Execution: 2-5 10 13 3 1 ● ● ● ● ● ●
Diameter d2 and end faces ground. 3-7 13 16 3 1.5 ● ● ● ● ● ●
Key flats parallel with reference axis “A” unless otherwise specified. 5-8 16 19 5 1.5 ● ● ● ● ● ●
7 - 11 20 23 5 1.5 ● ● ● ● ● ●
*d1 = size over corners 11 - 16 25 28 5 2.5 ● ● ● ● ● ●
16 - 19 32 35 7 2.5 ● ● ● ● ● ●
With starting holes for wire-EDM as per 2611. 19 - 28 40 43 7 2.5 ● ● ● ● ● ●

Ordering Code (example):


Matrix with collar, cylindrical =2612.3.
Locating diameter d2 8 mm = 008.
Length l1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2612.3. 008. 016. 1. 0120. 0120

subject to alterations E157


Matrix without collar, conical
2601.
d 4 +0,1 a +0,01
0* 1

b +0,01
d 2 m5
30'

3
a +0,01 a +0,01

5 +0,5
l 1 +0,5
2 3

b +0,01
b +0,01

f +0,01
a +0,01

1
*d
4 5

d 5 +0,01
b +0,01
A

2601. Matrix without collar, conical Material:


HSS
d1 , d5 d2 d4 f l1 l1 l1 l1 l1 l1 Order No. 2601.3.
16 19 22 25 28 32 Hardness 64 ± 2 HRC
1.6 - 3.2 8 1 1 ● ● ● ● ● ●
2-5 10 1 1 ● ● ● ● ● ● Execution:
3-7 13 1.5 1.5 ● ● ● ● ● ● Diameter d2 and end faces ground.
5-8 16 1.5 1.5 ● ● ● ● ● ● Key flats parallel with reference axis “A” unless otherwise specified.
7 - 11 20 1.5 1.5 ● ● ● ● ● ●
11 - 16 25 2.5 2.5 ● ● ● ● ● ● *d1 = size over corners
16 - 19 32 2.5 2.5 ● ● ● ● ● ● *0 = Execution only with starting hole for wire-EDM
19 - 28 40 2.5 2.5 ● ● ● ● ● ●

Ordering Code (example):


Matrix without collar, conical =2601.3.
Locating diameter d2 8 mm = 008.
Length l1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2601.3. 008. 016. 1. 0120. 0120

E158 subject to alterations


Matrix with collar, conical
2611.
d 4 +0,1 a +0,01
0* 1
b +0,01

d 2 m5

30'

3
a +0,01 a +0,01

l 1 +0,5
2 3
b +0,01
b +0,01

5 +0,2 1°

a +0,01
1
*d
4 5
d 5 +0,01
b +0,01

d3
A

Material: 2611. Matrix with collar, conical


HSS
Order No. 2611.3. d1 , d5 d2 d3 d4 l1 l1 l1 l1 l1 l1
Hardness 64 ± 2 HRC 16 19 22 25 28 32
1.6 - 3.2 8 11 1 ● ● ● ● ● ●
Execution: 2-5 10 13 1 ● ● ● ● ● ●
Diameter d2 and end faces ground. 3-7 13 16 1.5 ● ● ● ● ● ●
Key flats parallel with reference axis “A” unless otherwise specified. 5-8 16 19 1.5 ● ● ● ● ● ●
7 - 11 20 23 1.5 ● ● ● ● ● ●
*d1 = size over corners 11 - 16 25 28 2.5 ● ● ● ● ● ●
*0 = Execution only with starting hole for wire-EDM 16 - 19 32 35 2.5 ● ● ● ● ● ●
19 - 28 40 43 2.5 ● ● ● ● ● ●

Ordering Code (example):


Matrix with collar, conical =2611.3.
Locating diameter d2 8 mm = 008.
Length l1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2611.3. 008. 016. 1. 0120. 0120

subject to alterations E159


E160 subject to alterations
Standardised
Special Shapes

E161
Ordering examples
Special shapes Punches/Matrixes
(standardised)
2 2 9 1 . . F 4 4 . . .
NB:
All the parameters
must be given for
special shapes!

Punch: Special shape F 44


22 without ejector pin

Special shape

Type: Order No You will find diameters and


ISO 8020 =1 lengths on the pages of
ball-lock, light duty =2 punches you have selected.
ball-lock, heavy duty =3
ball-lock, larger cutting =4
edge, light duty
ball-lock, larger cutting =5
edge, heavy duty

2 6 9 6 . . F 4 4 . . .
NB:
All the parameters
Matrixes must be given for
special shapes!

Special shape F 44
Special shape

Type: Order No You will find diameters and


automotive =5 lengths on the pages of cutting
without shoulder =6 bushes you have selected.
ISO 8977
P/2

with shoulder ISO 8977 =7 „X“


P
P/2

Cutting gap (a)


View „X“
Roundings with the corresponding sharp corners reduce the cutting gap a
per side (a). If the cutting gap is 0.04 mm (a) or less, FIBRO will round the (2), max. R0.2
sharp edges if the cutting punch and the matrixes are ordered together.
This reduces the installation time and the risk of an edge breaking during
operation. (2), R0.0
(1), R0.0

Note:
(2), max. R0.2 Punch
(1) and (2) - roundings and sharp edges
(1) rounding on the cutting punch of max. R0.2,
corresponds to a sharp edge on the matrix (1), max. R0.2
(2), max. R0.2
(2) rounding on the cutting matrix of max. R0.2, (2), R0.0
corresponds to a sharp edge on the punch
(2), R0.0
Matrix

E162 subject to alterations


Standardised special shapes
90°
Round, flattened Key-hole shapes
F10 F11 F13 A F53 A F54 A F55 A
(2) A A A A
P 2 2 (1) 2 2
R (1) R
2 R

P
P

P
W W W W
2 2 2 2
W W W W W W
F33 F52 F14 F56 F57 F58
(2) R A A A (2) A (2)
P (2) (2)
(1) (1) R
G

2 R

P
P

P
W W W W
2 2 2 2
W R= G W (2) W W W W
2

Various
F41 F93 F64 F65 F27
W R
A

A
R1 W W B
2 2
R2 R
P

P
P

P
W S
R 1 = 0,683W - 0,183P 2 B B B
W (2) W
R 2 = 1,183P - 0,683W W W 2
F28 F29 F16 F34
(2) R R (2)
P

P
P
P

W W W W
2 2 2 2
W W W W

180° Triangles, trapezes 0°


F22 F23 F24 F25 F26
R R A A R

P
P

P
P

(2) S (2) (2) S


W W W W W

Key-hole
F30 F31 F32 F61 F62
(2) (1) (2) (2) (1) (1)
A

R

A
P

W (2) (2)
W W W W

Polygons
F12 F85 F35 F86 F36 F87
(2) R (2) R W (2) W R
W

W
W

A = number of A = number of A = number of non- A = number of non-


straight edges straight edges straight edges straight edges
F88 F89 F37 F38 F39 (1) B F90 R1
(2) R(4) (1) (2) (1) (2) R2
(2)
W

W
P

P
W

W W A = number of teeth A = number of teeth


(only 3, 4, 6 or 8) (only 3, 4, 6 or 8)

270°
subject to alterations E163
Ordering examples
Special shapes Punches/Matrixes
(standardised)
2 2 9 1 . . F 4 4 . . .
NB:
All the parameters
must be given for
special shapes!

Punch: Special shape F 44


22 without ejector pin

Special shape

Type: Order No You will find diameters and


ISO 8020 =1 lengths on the pages of
ball-lock, light duty =2 punches you have selected.
ball-lock, heavy duty =3
ball-lock, larger cutting =4
edge, light duty
ball-lock, larger cutting =5
edge, heavy duty

2 6 9 6 . . F 4 4 . . .
NB:
All the parameters
Matrixes must be given for
special shapes!

Special shape F 44
Special shape

Type: Order No You will find diameters and


automotive =5 lengths on the pages of cutting
without shoulder =6 bushes you have selected.
ISO 8977
P/2

with shoulder ISO 8977 =7 „X“


P
P/2

Cutting gap (a)


View „X“
Roundings with the corresponding sharp corners reduce the cutting gap a
per side (a). If the cutting gap is 0.04 mm (a) or less, FIBRO will round the (2), max. R0.2
sharp edges if the cutting punch and the matrixes are ordered together.
This reduces the installation time and the risk of an edge breaking during
operation. (2), R0.0
(1), R0.0

Note:
(2), max. R0.2 Punch
(1) and (2) - roundings and sharp edges
(1) rounding on the cutting punch of max. R0.2,
corresponds to a sharp edge on the matrix (1), max. R0.2
(2), max. R0.2
(2) rounding on the cutting matrix of max. R0.2, (2), R0.0
corresponds to a sharp edge on the punch
(2), R0.0
Matrix

E164 subject to alterations


Standardised special shapes
90°
Multi key-hole shapes
F19 F59 F20 F60 F17 F18
A A A A A A A A A
(1) 2 2 (1) (2) (2) (1) (1) 2
R R
P

P
W A
W W W W W
2

Double T-shapes
F21 F91 F92 F15
A A A A
(2) (2) (2)
B

B
P

P
(1) (1) (2) S R
W R W R W W

Simple T-shapes
F44 F66 F45 F67
A A
A A A A
(2) 2 (2) 2
(1) (1) R R
P

P
B

B
B B
W W W W
2 2

L-shapes
F46 F77 A F78 F79 A F48 F80
A A A A A A A
2 2
180° (1) (1) (1)

(2) B (2) B (2) B
(1) 2 (1) 2 (1) 2 2
P

P
P

P
PP

PP
B

B
WW WW
W W R W W R W R W
F81 F82 A F47 F83 F49 F84
A A A A A A
(2) 2 (2) (2) (2) (2)
(1) B R R R R
(1) 2
P

P
P

P
PP

PP

PP

PP
B

WW R WW WW WW
W W W W W W

U-shapes
F50 F68 F69 F70 F71 F72
A A A B A B A B A B
(1) (2) (1) (2)
2 2 2 2
(1) (1) (1) (1)
P

P
B

(2) (2)
W W W W R W R W
F51 F73 F74 F75 F76
A A A B A B A B
(2) (2) (2) 2 2 2
R R
R R R
P

P
B

S S
W W W W W

270°
subject to alterations E165
Dynamic stripping element (DAE)
2618. d5
d 1 -0,2

l -0,1
19
0
5
d8 O-ring
M
d 6 -0,01
-0,05

°
60
6x

Punch with Material


ejector pin
Matrix

O-ring
2618.
Dynamic Stripper Punching waste
(DAE)

Description: Mounting example


The dynamic stripper is used in blanking tools for punching operations ​
using material up to 2 mm thick. The stripper is below the die. It is ​ Punch with
similar in shape to a segmented chuck. After the punching operation ​ ejector pin
the punch enters the stripper with the punch waste still attached. The ​
p
dynamic stripper opens up to receive the punch. On the return stroke ​
the dynamic stripper strips the punch waste from the punch. The ​strip- d4 Matrix
ping element diameter d1 is manufactured 0.2 mm smaller than the ​
diameter p of the punch. To ensure reliable stripping the minimum ​
entry depth into the dynamic stripper must be no less than 1 mm.
5 +0.05

24-26
20 +0.05

The dynamic stripper can help to protect both the tool and the product ​
0

from damage and also accelerate the production rate.


Material:
Steel, hardened
d 7 +0.05
0

Mounting example
Punch with
ejector pin
p

d4 Matrix
5 +0.05
+0.05

20
0

0
15

d 7 +0.05
0

E166 subject to alterations


Dynamic stripping element (DAE)
2618. Dynamic stripping element (DAE)
Cutting punch DAE
p d1 Matrix
Diameter steps 0.01 Order-∅ d5 d6 l M d4 d7
3.00-3.09 3 7 11 19.95 M6 8 11
3.10-3.19 3.1 7 11 19.95 M6 8 11
3.20-3.29 3.2 7 11 19.95 M6 8 11
3.30-3.39 3.3 7 11 19.95 M6 8 11
3.40-3.49 3.4 7 11 19.95 M6 8 11
3.50-3.59 3.5 7 11 19.95 M6 8 11
3.60-3.69 3.6 7 11 19.95 M6 8 11
3.70-3.79 3.7 7 11 19.95 M6 8 11
3.80-3.89 3.8 7 11 19.95 M6 8 11
3.90-3.99 3.9 7 11 19.95 M6 8 11
4.00-4.09 4 7 11 19.95 M6 8 11
4.10-4.19 4.1 8 12 19.95 M8 9 12
4.20-4.29 4.2 8 12 19.95 M8 9 12
4.30-4.39 4.3 8 12 19.95 M8 9 12
4.40-4.49 4.4 8 12 19.95 M8 9 12
4.50-4.59 4.5 8 12 19.95 M8 9 12
4.60-4.69 4.6 8 12 19.95 M8 9 12
4.70-4.79 4.7 8 12 19.95 M8 9 12
4.80-4.89 4.8 8 12 19.95 M8 9 12
4.90-4.99 4.9 8 12 19.95 M8 9 12
5.00-5.09 5 8 12 19.95 M8 9 12
5.10-5.19 5.1 9 13 19.95 M8 10 13
5.20-5.29 5.2 9 13 19.95 M8 10 13
5.30-5.39 5.3 9 13 19.95 M8 10 13
5.40-5.49 5.4 9 13 19.95 M8 10 13
5.50-5.59 5.5 9 13 19.95 M8 10 13
5.60-5.69 5.6 9 13 19.95 M8 10 13
5.70-5.79 5.7 9 13 19.95 M8 10 13
5.80-5.89 5.8 9 13 19.95 M8 10 13
5.90-5.99 5.9 9 13 19.95 M8 10 13
6.00-6.09 6 9 13 19.95 M8 10 13
6.10-6.19 6.1 10 14 19.95 M10 11 14
6.20-6.29 6.2 10 14 19.95 M10 11 14
6.30-6.39 6.3 10 14 19.95 M10 11 14
6.40-6.49 6.4 10 14 19.95 M10 11 14
6.50-6.59 6.5 10 14 19.95 M10 11 14
6.60-6.69 6.6 10 14 19.95 M10 11 14
6.70-6.79 6.7 10 14 19.95 M10 11 14
6.80-6.89 6.8 10 14 19.95 M10 11 14
6.90-6.99 6.9 10 14 19.95 M10 11 14
7.00-7.09 7 10 14 19.95 M10 11 14
7.10-7.19 7.1 11 15 19.95 M10 12 15
7.20-7.29 7.2 11 15 19.95 M10 12 15
7.30-7.39 7.3 11 15 19.95 M10 12 15
7.40-7.49 7.4 11 15 19.95 M10 12 15
7.50-7.59 7.5 11 15 19.95 M10 12 15
7.60-7.69 7.6 11 15 19.95 M10 12 15
7.70-7.79 7.7 11 15 19.95 M10 12 15
7.80-7.89 7.8 11 15 19.95 M10 12 15
7.90-7.99 7.9 11 15 19.95 M10 12 15
8.00-8.09 8 11 15 19.95 M10 12 15

Ordering Code (example):


Dynamic stripping element (DAE) =2618.
External diameter d5 7 mm = 07.
Order length BL 20 mm = 020.
Order diameter d1 3 mm = 0300
Order No =2618. 07. 020. 0300

subject to alterations E167


Ordering Code (example)
Matrixes for Dynamic Stripper (DAE)
Note: Diameter-d 2
See table P P

5
for standard dimensions

25
ø9

cutting length

cutting length

l 1- Length
l 1- Length
d4 d4

l - Shape

l - Shape
Starting ø16
lead
Diameter-d 2

d4= 9 mm

Ordering Code (example): ø1,2


Shape cutting length l Order No
5 =4
2618.06.6E4.09
d4 = 9 mm (09) Length l1 Order Code character
25 =E
Shape cutting length:
l = 5 mm (4) Diameter d2 Order No
Length: 13 =5
l1 = 25 mm (E) 16 =6
20 =7
Diameter:
d2 = 16 mm (6) Type Order No
Type: without collar for without collar for DAE =6
Dynamic Stripper DAE (6) with collar for DAE =7
Version: Version Order No
Blank blank =0
(pilot hole bore) (0) (pilot hole bore)
Matrix
for Dynamic Stripper Matrixes
(DAE) (2618) for Dynamic Stripper (DAE)

Diameter-d 2
5

P P
25

ø9
cutting length

cutting length
l 1- Length

l 1- Length
d4 d4
l - Shape

l - Shape

Starting ø16
lead
Diameter-d 2

Shape: Round, P = 4,31 mm

Ordering Code (example): ø4,31 Shape cutting length l Order No


5 =4
2618.16.6E4.0431
Shape: Length l1 Order Code character
Round, P = 4,31 mm (0431) 25 =E

Shape cutting length: Diameter d2 Order No


l = 5 mm (4) 13 =5
Shape cutting length: 16 =6
l1 = 25 mm (E) 20 =7
Diameter: Type Order No
d2 = 16 mm (6) without collar for DAE =6
Type: without collar for with collar for DAE =7
Dynamic Stripper DAE (6)
Version Order No
Version: Round =1
Round (1)
Matrix for
Dynamic Stripper Matrixes
(DAE) (2618) for Dynamic Stripper (DAE)

E168 subject to alterations


Matrix without collar for dynamic stripper (DAE), blank
2618.06.

d 2 n5
d4
p +0.1

(l)
l 1+0.5
20 +0.05
Starting lead 5 +0.05
d7

2618.06. Matrix without collar for dynamic stripper (DAE), blank


d2 d4 d7 p l l1
13 8 11 1.2 5 25
16 9 12 1.2 5 25
16 10 13 1.5 5 25
20 11 14 1.5 5 25
20 12 15 1.5 5 25

Ordering-code (example): Material:


HSS
2618.06.6E4.09 Hardness 62 ± 2 HRC

Diameter d4 Execution:
9 mm = 09 Diameter d2, starting lead and face surfaces ​
Shape cutting length: l Order number ground.
5 mm = (4) Diameter P is a bored pilot hole for wire EDM.
Length: l1 Order code character Note:
25 mm = (E) Order dynamic stripping element (DAE) ​sepa-
Diameter d2 Order number rately.
16 mm = (6)
Type: Order number
without sholder for DAE = (6)
Version: Order number
Blank (pilot hole bore) = (0)
for Dynamic Stripper
(DAE) = 18
Matrix = 26

subject to alterations E169


Matrix with collar for dynamic stripper (DAE), blank
2618.07.

Starting d 2 m5
lead d4
p +0.1

(l)
l 1+0.5

5 +0.05
+0.05
20
5 +0.25
d7
d 3 -0.25

2618.07. Matrix with collar for dynamic stripper (DAE), blank


d2 d3 d4 d7 p l l1
13 16 8 11 1.2 5 25
16 19 9 12 1.2 5 25
16 19 10 13 1.5 5 25
20 23 11 14 1.5 5 25
20 23 12 15 1.5 5 25

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2618.07.6E4.09
Execution: Diameter d4
Diameter d2, starting lead and face surfaces ​ 9 mm = 09
ground. Shape cutting length: l Order number
Diameter P is a bored pilot hole for wire EDM. 5 mm = (4)
Note: Length: l1 Order code character
Order dynamic stripping element (DAE) ​sepa- 25 mm = (E)
rately. Diameter d2 Order number
16 mm = (6)
Type: Order number
with sholder for DAE = (7)
Version: Order number
Blank (pilot hole bore) = (0)
for Dynamic Stripper
(DAE) = 18
Matrix = 26

E170 subject to alterations


Matrix without collar for dynamic stripper (DAE), round
Mounting example 2618.16.

d 2 n5
Punch with d4
ejector pin p +0.01
p
d 2 H7
n5
Plate d 4 /d 5

(l)
d1
p +0.01

l 1+0.5
+0.05
l

20
5 +0.05
l 1+0.5
5 +0.05

Starting lead d7
d7

2618.16. Matrix without collar for dynamic stripper (DAE), round


Matrix
Diameter steps 0.01 DAE d1
d2 d4 d7 l l1 P d5 Diameter steps 0.1
13 8 11 5 25 3 - 4.29 7 3-4
16 9 12 5 25 4.3 - 5.29 8 4.1-5
16 10 13 5 25 5.3 - 6.29 9 5.1-6
20 11 14 5 25 6.3 - 7.29 10 6.1-7
20 12 15 5 25 7.3 - 8.29 11 7.1-8

Ordering-code (example): Material:


HSS
2618.16.6E4.09 Hardness 62 ± 2 HRC

Diameter d4 Execution:
9 mm = 09 Diameter d2, starting lead and end faces ​
Shape cutting length: l Order number ground.
5 mm = (4) Note:
Length: l1 Order code character Order dynamic stripping element (DAE) ​sepa-
25 mm = (E) rately.
Diameter d2 Order number
16 mm = (6)
Type: Order number
without sholder for DAE = (6)
Version: Order number
Round = (1)
for Dynamic Stripper
(DAE) = 18
Matrix = 26

subject to alterations E171


Matrix with collar for dynamic stripper (DAE), round
2618.17. Mounting example

Starting d 2 m5
lead d4 Punch with
p +0.01
ejector pin
p
d 2 m5
H7

(l)
Plate d 4 /d 5
d1
p +0.01

l 1+0.5

5 +0.05
+0.05

l
20
5 +0.25

l 1+0.5
+0.05
d7

5
d 3 -0.25
d7
d 3 -0.25

2618.17. Matrix with collar for dynamic stripper (DAE), round


Matrix
Diameter steps 0.01 DAE d1
d2 d3 d4 d7 l l1 P d5 Diameter steps 0.1
13 16 8 11 5 25 3 - 4.29 7 3-4
16 19 9 12 5 25 4.3 - 5.29 8 4.1-5
16 19 10 13 5 25 5.3 - 6.29 9 5.1-6
20 23 11 14 5 25 6.3 - 7.29 10 6.1-7
20 23 12 15 5 25 7.3 - 8.29 11 7.1-8

Material: Ordering-code (example):


HSS
Hardness 62 ± 2 HRC
2618.17.6E4.09
Execution: Diameter d4
Diameter d2, starting lead and end faces ​ 9 mm = 09
ground. Shape cutting length: l Order number
Note: 5 mm = (4)
Order dynamic stripping element (DAE) ​sepa- Length: l1 Order code character
rately. 25 mm = (E)
Diameter d2 Order number
16 mm = (6)
Type: Order number
with sholder for DAE = (7)
Version: Order number
Round = (1)
for Dynamic Stripper
(DAE) = 18
Matrix = 26

E172 subject to alterations


Retainers for
ball-lock punches

E173
Triangle retainer for ball-lock punches, light duty
2664.05. d 4 H7 ø6 H7
m6

15
6,3
32

18
15
t
d 2H6 M8
øK M4

M8 x 10
M4 x 20
a +0,8 1)
x r2
e 1 ±0,01
r1

d1
e3±0,01 e3±0,01

a3 ±0,2 a3 ±0,2
b +0,8 1)
30° 1)

a x 45° 1)
a 1 ±0,2 4
e 2 ±0,01

Execution:
Version for metal thicknesses up to 3 mm. The punch locating hole d2 is ​
manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes ​
H7. This ensures the interchangeability of the locating plate with other ​
polygon versions.
Note:
Special punch retainers available to order.

1) Contours may vary. Maximum dimensions are specified in the table.

2664.05. Triangle retainer for ball-lock punches, light duty


Order No d d1 d2 d4 a a1 a3 a4 b e1 e2 e3 ∅K t r1 r2 x
2664.05.10 9 15 10 6 44.5 19 11.1 10 43.7 7.5 26.925 9 8 9 9.5 12 8.2
2664.05.13 9 15 13 6 50.8 19 14.3 12 50 6.5 29.97 12 8 9 12.7 15.2 9.5
2664.05.16 9 15 16 6 54 19 15.9 13 53.2 6 31.75 13.5 8 9 14.3 16.8 11.2
2664.05.20 11 18 20 6 60.3 19 17.5 14 59.5 5 33.53 16.5 8 11 17.5 20 13.2
2664.05.25 13.5 20 25 6 69.9 23.8 19.8 16 69.1 7 40.64 22 8 13.5 22.2 24.7 15.7
2664.05.32 13.5 20 32 6 69.9 23.8 19.8 16 69.1 7 40.64 22 8 13.5 22.2 24.7 19.25
2664.05.38 13.5 20 38 6 77.4 27 24 18 76.6 10 43.993 26 8 13.5 26 28.5 22.25

E174 subject to alterations


Triangle retainer for ball-lock punches, heavy duty
2664.06. d 4 H7 ø6 H7
m6

15
6,3
41

28
25
t

d 2H6 M8
øK M4
M8 x 10
M4 x 20
a +0,8 1)
x r2
e 1 ±0,01
r1
d1
e3±0,01 e3±0,01

a3 ±0,2 a3 ±0,2
b +0,8 1)

30° 1)

a x 45° 1)
a 1 ±0,2 4
e 2 ±0,01

Execution:
Version for metal thicknesses > 3 mm/max. 6 mm. The punch locating ​
hole d2 is manufactured to a tolerance of ± 0.01 mm relative to the 6 ​
stud holes H7. This ensures the interchangeability of the locating plate ​
with other polygon versions.
Note:
Special punch retainers available to order.

1) Contours may vary. Maximum dimensions are specified in the table.

2664.06. Triangle retainer for ball-lock punches, heavy duty


Order No d d1 d2 d4 a a1 a3 a4 b e1 e2 e3 ∅K t r1 r2 x
2664.06.10 9 15 10 6 44.5 19 11.1 10 43.7 7.5 26.925 9 10 9 9.5 12 9.8
2664.06.13 9 15 13 6 50.8 19 14.3 12 50 6.5 29.97 12 12 9 12.7 15.2 11.3
2664.06.16 9 15 16 6 54 19 15.9 13 53.2 6 31.75 13.5 12 9 14.3 16.8 12.8
2664.06.20 11 18 20 6 60.3 19 17.5 14 59.5 5 33.53 16.5 12 11 17.5 20 14.8
2664.06.25 13.5 20 25 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 17.3
2664.06.32 13.5 20 32 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 20.8
2664.06.40 13.5 20 40 6 77.4 27 24 18 76.6 10 43.993 26 12 13.5 26 28.5 24.8

subject to alterations E175


Triangle retainer for ball-lock punches, light duty
2664.07. d 4 H7 ø6 H7
m6

15
6,3
32

18
15
t
d 2H6 M8
øK M4

M8 x 10
M4 x 20
a +0,8 1)
x r2
e 1 ±0,01
r1

d1
e3±0,01 e3±0,01

a3 ±0,2 a3 ±0,2
b+0,8 1)
30° 1)

a x 45° 1)
a 1 ±0,2 4
e 2 ±0,01

Execution:
Version for metal thicknesses up to 3 mm. The punch locating hole d2 is ​
manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes ​
H7. This ensures the interchangeability of the locating plate with other ​
polygon versions.
Note:
Special punch retainers available to order.

1) Contours may vary. Maximum dimensions are specified in the table.

2664.07. Triangle retainer for ball-lock punches, light duty


Order No d d1 d2 d4 a a1 a3 a4 b e1 e2 e3 ∅K t r1 r2 x
2664.07.06 6.6 11 6 3 35 19 11.1 6 37.5 9 23 8 6 7 8 8 5.7

E176 subject to alterations


Triangle retainer for ball-lock punches, heavy duty
2664.10. d 4 H7 ø6 H7
m6

15
6,3
41

28
25
t

d 2H6 M8
øK M4
M8 x 10
M4 x 20
a +0,8 1)
r2
e 1 ±0,01 x
r1
d1
e3±0,01 e3±0,01

a3 ±0,2 a3 ±0,2
b+0,8 1)

30° 1)

a x 45° 1)
a 1 ±0,2 4
e 2 ±0,01

Execution:
Version for metal thicknesses > 3 mm/max. 6 mm. The punch locating ​
hole d2 is manufactured to a tolerance of ± 0.01 mm relative to the 6 ​
stud holes H7. This ensures the interchangeability of the locating plate ​
with other polygon versions.
Note:
Special punch retainers available to order.
Pressure plate welded.

1) Contours may vary. Maximum dimensions are specified in the table.

2664.10. Triangle retainer for ball-lock punches, heavy duty


Order No d d1 d2 d4 a a1 a3 a4 b e1 e2 e3 ∅K t r1 r2 x
2664.10.10 9 15 10 6 44.5 19 11.1 10 43.7 7.5 26.925 9 10 9 9.5 12 9.8
2664.10.13 9 15 13 6 50.8 19 14.3 12 50 6.5 29.97 12 12 9 12.7 15.2 11.3
2664.10.16 9 15 16 6 54 19 15.9 13 53.2 6 31.75 13.5 12 9 14.3 16.8 12.8
2664.10.20 11 18 20 6 60.3 19 17.5 14 59.5 5 33.53 16.5 12 11 17.5 20 14.8
2664.10.25 13.5 20 25 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 17.3
2664.10.32 13.5 20 32 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 20.8
2664.10.40 13.5 20 40 6 77.4 27 24 18 76.6 10 43.993 26 12 13.5 26 28.5 24.8

subject to alterations E177


Accessories for Retainers,
triangular, for Ball-Lock Punches
2192.10. 236.1. 2666.04. 2192.72. 2666.06. 2666.01. .1 2192.72.
ø6 M4 d 4 H7 M8

6,3
M
d2

l1
l

8
20

20
d 2 h6

k
s
d

Socket head cap Pressure disk for


Retainer [ d2 Dowel pin Ball Ball release pin Spring Pin screw
screw centring pin
2664.05. 10 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.10.1 2192.72.08.008
13 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.13.1 2192.72.08.008
16 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.16.1 2192.72.08.008
20 2192.10.10.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.20.1 2192.72.08.008
25 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.25.1 2192.72.08.008
32 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.32.1 2192.72.08.008
38 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.38.1 2192.72.08.008

2664.06./10. 10 2192.10.08.040 236.1.0600.020 2666.04.010 2192.72.04.020 2666.06.010 2666.01.10.1 2192.72.08.008


13 2192.10.08.040 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.13.1 2192.72.08.008
16 2192.10.08.040 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.16.1 2192.72.08.008
20 2192.10.10.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.20.1 2192.72.08.008
25 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.25.1 2192.72.08.008
32 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.32.1 2192.72.08.008
40 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.40.1 2192.72.08.008

2664.07. 6 2192.10.06.035 236.1.0600.020 2666.04.006 2192.72.04.020 2666.06.006 2666.01.06.1 2192.72.08.008

Ball release tool


straight
Hook shape straight
with threaded tip

2666.05.01 2666.05.02 2666.05.03

E178 subject to alterations


ACCU-LOCK Fixture device for ball-lock punches, light duty
2668.2.
d 4±0,13

d 3±0,005 d2
4,5 -0,08
0
l 1±0,13

M4
d2

Note: Mounting example


Use ball release tool 2666.05.02, straight.
Pressure plate

4,55 +0,13

e
Retainer for
ball-lock punches

b +0,025

c +0,025

+0,010
a +0,005 up to Ø 25
d +0,75
+0,015
*a +0,008 from Ø 32

2668.2. ACCU-LOCK Fixture device for ball-lock punches, light duty


Order No d2 d3 d4 l1 a b c d e
2668.2.06 6 12 14.6 25.7 6 6.5 12.013 15 25.7
2668.2.10 10 14 16.6 25.7 10 9 14.013 17 25.7
2668.2.13 13 14 16.6 25.7 13 10.5 14.013 17 25.7
2668.2.16 16 14 16.6 25.7 16 12 14.013 17 25.7
2668.2.20 20 16 18.6 25.7 20 14 16.013 19 25.7
2668.2.25 25 16 18.6 25.7 25 16.5 16.013 19 25.7
2668.2.32 32 16 18.6 25.7 32 20 16.013 19 25.7
2668.2.38 38 16 18.6 25.7 38 23 16.013 19 25.7

subject to alterations E179


ACCU-LOCK Fixture device for ball-lock punches, heavy duty
2668.3. 0,8
d 4±0,13

d 3±0,005 d2

4,5 -0,08
0
l 1±0,13
M4
d2

Mounting example Note:


Use ball release tool 2666.05.02, straight.
Pressure plate
4,55 +0,13

Retainer for
ball-lock punches

b +0,025

c +0,025

+0,010
a +0,005 up to Ø 25
d +0,75
+0,015
*a +0,008 from Ø 32

2668.3. ACCU-LOCK Fixture device for ball-lock punches, heavy duty


Order No d2 d3 d4 l1 a b c d e
2668.3.10 10 16 19.6 34.7 10 10 16.013 20 34.7
2668.3.13 13 20 24.6 34.7 13 11.5 20.013 25 34.7
2668.3.16 16 20 24.6 34.7 16 13 20.013 25 34.7
2668.3.20 20 20 24.6 34.7 20 15 20.013 25 34.7
2668.3.25 25 20 24.6 34.7 25 17.5 20.013 25 34.7
2668.3.32 32 20 24.6 34.7 32 21 20.013 25 34.7
2668.3.40 40 20 24.6 34.7 40 25 20.013 25 34.7

E180 subject to alterations


Retainer
BOLT LOCK

05.2017
Retainer BOLT LOCK
2664.11.01

ø10,5
ø8 H7

14,5
31
16
11
ø17 21

80
60

Material: 24 ±0,01
HWS (1.2379)
Hardness 60 +2 HRC
Note: 15 ±0,01

16,5
55

Delivery including socket cap screws

17,5
DIN EN ISO 4762 and pins
DIN EN ISO 8735
≈15

42

2664.11.02

ø10,5
ø8 H7
14,5
31
16
11

ø17
21

100

Material: 86 ±0,01
HWS (1.2379)
Hardness 60 +2 HRC
9,5
10 ±0,01

Note:
40

Delivery including socket cap screws


DIN EN ISO 4762 and pins
DIN EN ISO 8735
≈15

36
80

05.2017 subject to alterations


Retainer BOLT LOCK
2664.11.03

ø10,5
ø8 H7

14,5
31
16
11

ø17
21

160
135 Material:
HWS (1.2379)
Hardness 60 +2 HRC
7

Note:
10 ±0,01
40

Delivery including socket cap screws


DIN EN ISO 4762 and pins
DIN EN ISO 8735
≈15

64
120 ±0,01

2664.11.04

ø13,5
ø10 H7
14,5
31
16
13

ø20 21

120
30 ±0,01

Material:
HWS (1.2379)
20 ±0,01

Hardness 60 +2 HRC
Note:
50
80

Delivery including socket cap screws


DIN EN ISO 4762 and pins
DIN EN ISO 8735
≈15

50
90

subject to alterations 05.2017


Retainer BOLT LOCK
2664.11.05

ø13,5
ø10 H7

14,5
31
16
13
ø20
21

160
135 ±0,01

Material:

5 ±0,01
HWS (1.2379)
Hardness 60 +2 HRC
120

80
Note:
Delivery including socket cap screws
DIN EN ISO 4762 and pins
DIN EN ISO 8735
≈15

60
120

2664.11.06

ø13,5
ø10 H7
14,5
31
16
13

ø20
21

240
Material: 210 ±0,01
HWS (1.2379)
12,5 ±0,01

Hardness 60 +2 HRC
45

20

Note:
Delivery including socket cap screws
DIN EN ISO 4762 and pins
DIN EN ISO 8735
≈15

120
210

05.2017 subject to alterations


Retainers for
punches ISO 8020

E181
Triangle retainer, for punches ISO 8020 without anti-rotation element
2664.02. H7
ø6 m6
d3
2665.01. d

15
6
5 +0,05

11
25

11
t
d1
M8
G5
d 2

a +0,8 1) r2
r1
30° 1)

e3±0,01 e3±0,01

a3 ±0,2 a3 ±0,2

b +0,8 1)
e 1 ±0,01
a x 45° 1)
a 1 ±0,2 4
e 2 ±0,01

Execution:
The centres of the pinholes are the reference points for the position of ​
the punch bore.
The dimensions e1, e2 and e3 have a tolerance of ± 0.01 mm.
The triangle ball-lock retainers are interchangeable.
Note:
Pressure plate 2665.01. to be ordered separately for the receiving punch ​
plate.

1) Contours may vary. Maximum dimensions are specified in the table.

2664.02. Triangle retainer, for punches ISO 8020 without anti-rotation element
Order No d d1 d2 d3 a a1 a3 a4 b e1 e2 e3 t r1 r2
2664.02.10 9 15 10 14 44.5 19 11.1 10 43.7 7.5 26.925 9 9 9.5 12
2664.02.13 9 15 13 17 50.8 19 14.3 12 50 6.5 29.97 12 9 12.7 15.2
2664.02.16 9 15 16 20 54 19 15.9 13 53.2 6 31.75 13.5 9 14.3 16.8
2664.02.20 11 18 20 24 60.3 19 17.5 14 59.5 5 33.53 16.5 11 17.5 20
2664.02.25 13.5 20 25 29 69.9 23.8 19.8 16 69.1 7 40.64 22 13.5 22.2 24.7
2664.02.32 13.5 20 32 36 69.9 23.8 19.8 16 69.1 7 40.64 22 13.5 22.2 24.7

E182 subject to alterations


Triangle retainer, for punches ISO 8020 with anti-rotation element
2664.04. ø6 H7
m6

2665.01. d

15
6
5 +0,05

11
25

11
t

d1
M8
G5
d 2

a +0,8 1) r2
b 4 ±0,02

r1
30° 1)
e3±0,01 e3±0,01

a3 ±0,2 a3 ±0,2

b +0,8 1)
b 31)

1) e 1 ±0,01
a x 45° 1)
a 1 ±0,2 4
e 2 ±0,01

Execution:
The centres of the pinholes are the reference points for the position of ​
the punch bore.
The dimensions e1, e2 and e3 have a tolerance of ± 0.01 mm.
The triangle ball-lock retainers are interchangeable.
Note:
Pressure plate 2665.01. to be ordered separately for the receiving punch ​
plate.

1) Contours may vary. Maximum dimensions are specified in the table.

2664.04. Triangle retainer, for punches ISO 8020 with anti-rotation element
Order No d d1 d2 a a1 a3 a4 b b3 b4 e1 e2 e3 t r1 r2
2664.04.10 9 15 10 44.5 19 11.1 10 43.7 12 5 7.5 26.925 9 9 9.5 12
2664.04.13 9 15 13 50.8 19 14.3 12 50 15 6.5 6.5 29.97 12 9 12.7 15.2
2664.04.16 9 15 16 64 19 15.9 13 53.2 18 8 6 31.75 13.5 9 14.3 16.8
2664.04.20 11 18 20 60.3 19 17.5 14 59.5 23 10 5 33.53 16.5 11 17.5 20
2664.04.25 13.5 20 25 69.9 23.8 19.8 16 69.1 28 12.5 7 40.64 22 13.5 22.2 24.7
2664.04.32 13.5 20 32 69.9 23.8 19.8 16 69.1 35 16 7 40.64 22 13.5 22.2 24.7

subject to alterations E183


Accessories for Retainers, triangular, for Punches, to ISO 8020
2192.10. 236.1. 2192.72. 2665.01.

M +0,8 1)
e 1±0,1 a r2
ø7 d
ø6

e 3±0,1 e 3±0,1

a3±0,2 a3±0,2
l1

ø7

b+0,8 1)
a 1±0,2

l
M8

20
r1 30° 1)

8
d ø7
1)
k a 4 x 45°
e2 ±0,1
s

6
d

Retainer Ø d2 Socket head cap screw Dowel pin Pin screw Pressure plate
2664.02./04. 10 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.10
13 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.13
16 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.16
20 2192.10.10.035 236.1.0600.020 2192.72.08.008 2665.01.20
25 2192.10.12.035 236.1.0600.020 2192.72.08.008 2665.01.25
32 2192.10.12.035 236.1.0600.020 2192.72.08.008 2665.01.32

E184 subject to alterations


Accessories

E185
Stripping unit
2431.7. Installation example:

d3
d2

3
l

l
b
R3 d4
d1 Compression
d1
d5

Material:
FIBROFLEX® 95 Shore A

Note:
Stripping units can be used for retainers 2664.02./04./05./06./10.
* values for the stripping force are dependent on a number of parameters
(e.g. lubricant, temperature etc.) and may vary from those given here.
** max spring travel should not exceed 15% of the length

2431.7. Stripping unit


Stripping unit lenght l
d2 d1 d3 d4 d5 max. b 35 43 53 63 73
10 18 21 1,6 22 6 ○ ● ● ●
13 23 26 3 26,5 6 ○ ● ● ● ●
16 28 31 3 34 6 ○ ● ● ● ●
20 33 36 3 38 7 ○ ● ● ● ●
25 40 43 3 47,6 7 ○ ● ● ● ●
32 50 55 3 57,9 7 ○ ● ● ● ●
38 60 65 3 69,6 8 ○ ○ ○ ○
40 60 65 3 69,6 8 ● ● ● ○
Punch lengths in use
Ball-lock punch, light duty 63 71 80 90 100
Ball-lock punch, heavy duty 71 80 90 100 110
Precision punch ISO 8020 - 71 80 90 100
○ = Special measures upon request

Spring travel** 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm
Length 35 35 35 43 43 43 53 53 53 63 63 63 73 73 73
d2 Stripping forces (N)*
10 1300 - - 1060 1820 - 900 1650 - 720 1450 1860 - - -
13 2100 - - 1700 2850 - 1460 2610 - 1170 2320 2910 930 2080 2500
16 3000 - - 2310 3900 - 1990 3560 - 1590 3150 3980 1270 2810 3440
20 3500 - - 2900 4900 - 2500 4470 - 2000 3950 5000 1590 3420 4330
25 5400 - - 4440 7520 - 3810 6860 - 3050 6050 7680 2420 5390 6780
32 8400 - - 6840 11390 - 5880 10450 - 4700 9310 11640 3740 8370 10280
38 - - - 9280 19740 - 8140 15890 - 6440 11570 18030 5460 8850 11680
40 - - - 10100 20190 - 8650 17300 - 6890 13780 20670 6000 9800 12700

Ordering example:
Stripping unit = 2431.7.
d2 = 10 mm = 2431.7.10.
l = 53 mm = 2431.7.10.53
Order number = 2431.7.10.53

E186 subject to alterations


Stripping unit - Pressure plate
2667.1.

2667.1. Stripping unit - Pressure plate Note:


Pressure plate, mounting plate and screw must all be ordered ​individu-
Order No d2 R1 a ally.
2667.1.10 10 13 28
2667.1.13 13 15.5 31
2667.1.16 16 18 32.9
2667.1.20 20 20.5 34.8
2667.1.25 25 24 39.8
2667.1.32 32 31 41.3
2667.1.38 38 36 45
2667.1.40 40 36 45

Mounting example

subject to alterations E187


Stripping unit - Mounting plate
2667.2.

Socket head cap screw M8x20


2192.10.08.020

Note: 2667.2. Stripping unit - Mounting plate


Pressure plate, mounting plate and screw must all be ordered
​individually. Order No d2 d1 d3 R1 a
2667.2.10 10 19 22 13 28
2667.2.13 13 24 27 15.5 31
2667.2.16 16 29 32 18 32.9
2667.2.20 20 34 37 20.5 34.8
2667.2.25 25 41 44 24 39.8
2667.2.32 32 51 56 31 41.3
2667.2.38 38 61 66 36 45
2667.2.40 40 61 66 36 45

Mounting example

E188 subject to alterations


subject to alterations E189
Elastomer Stripper
Mounting example 243.7.

Description: Execution:
Repairs, sharpening and modifications on dies equipped with elastomer ​ Stock lenghts: 39, 47, 56 mm.
strippers do not necessitate the dismantling of a stripper plate, thus ​ Other lengths on request (max. 56 mm)!
becoming very expedient.
Any marring of delicate part surfaces is precluded. This makes ​
Application:
Especially in large dies, where the use of elastomer strippers does away ​
elastomer strippers ideal for all painted, anodized, plastic-coated and ​
with the need of huge stripper plates.
polished parts. FIBROFLEX® Elastomer Strippers are resistant against oils​
and greases. Mounting:
Material: Push stripper over punch, where it will stay put on account of its ​elasti-
city.
FIBROFLEX®
No other form of retention will be required.
Hardness: 95 Shore A
A single press stroke will then pierce a hole through the bottom portion ​
of the stripper that matches the punch shape exactly.

243.7. Elastomer Stripper


d1 d2 d3 L0 39 47 56
4 17 1.6 ● ● ●
5 17 1.6 ● ● ●
6 19 1.6 ● ● ●
6.3 19 1.6 ● ● ●
8 21 3 ● ● ●
10 23 3 ● ● ●
12.5 26 3 ● ● ●
13 26 3 ● ● ●
16 30 3 ● ● ●
20 38 3 ● ● ●
25 50 3 ● ● ●
32 55 3 ● ● ●
38 60 3 ● ● ●
40 63 3 ● ● ●

Ordering Code (example):


Elastomer Stripper =243.7.
Inside diameter d1 4 mm = 040.
Length L0 39 mm = 039
Order No =243.7. 040. 039

E190 subject to alterations


Washer
243.7. .1

d4
3

d5

Material:
Steel

243.7. .1 Washer
Order No d4 d5
243.7.085.1 8.5 21
243.7.105.1 10.5 23
243.7.130.1 13 26
243.7.135.1 13.5 26
243.7.165.1 16.5 30
243.7.205.1 20.5 38
243.7.255.1 25.5 50
243.7.325.1 32.5 55
243.7.385.1 38.5 60
243.7.405.1 40.5 63

subject to alterations E191


Special Punches, Custom made
High-Precision Special Parts to Customer´s Drawings

E192 subject to alterations


FIBRO manufactures Special Form Punches and Many years of experience enable FIBRO to chose ● Pre-Extrusion Punches and Ejectors for
-Matrices on most modern equipment. best suitable materials and methods. Bolt Manufacturing
Projection Form Grinding, Creep Feed Grinding, We manufacture to customer´s drawings: ● Flow-Forming Punches
EDM and Wire-EDM are used acc. to design ● Piercing Punches ● Punches with 30°-Conical Heads
details. ● Draw Punched or other head shapes
● Form Punches

subject to alterations E193


Punch without head, square / rectangular, Shape A
230.

230. Punch without head, square / ​ Material:


rectangular, Shape A HSS
Order No 230.3.
a b l1 l* Hardness:
1-8 1 73.5 71 Shaft 64 ± 2 HRC
2 - 10 2 73.5 71
3 - 12 3 73.5 71 Description of FIBRO materials for tool and die components see at the ​
4 - 12 4 73.5 71 beginning of Chapter E.
5 - 15 5 73.5 71
6 - 20 6 73.5 71 Execution:
7 - 24 7 73.5 71 Punch shaft precision ground.
8 - 24 8 73.5 71
9 - 28 9 73.5 71 l1: Stock length of square punches: 73,5 mm
10 - 34 10 73.5 71
12 - 34 12 73.5 71 Other materials and dimensions on request.
*l = Nominal ordering length

Ordering Code (example):


Punch without head, square / rectangular, Shape A =230.
Material MAT HSS = 3.
Punch cutting length a 1 mm = 0100.
Punch cutting width b 1 mm = 0100.
Nominal ordering length l 71 = 071
Order No =230. 3.0100. 0100. 071

E194 subject to alterations


Punch with head, square / rectangular, Shape B
231.

Material: 231. Punch with head, square / rectangular, ​


HSS Shape B
Order No 231.3.
Hardness: a b h l1
Shaft 64 ± 2 HRC 1-8 1 1.2 71
Head 52 ± HRC 2 - 10 2 1.4 71
3 - 12 3 1.8 71
Description of FIBRO materials for tool and die components see at the ​ 4 - 12 4 1.8 71
beginning of Chapter E. 5 - 15 5 1.8 71
6 - 20 6 2 71
Execution: 7 - 24 7 2.8 71
Punch shaft precision ground. 8 - 24 8 2.8 71
Heads hot upset forged - ground on special request. 9 - 28 9 2.8 71
10 - 34 10 2.8 71
12 - 34 12 2.8 71
l1: Stock length of square punches: 71 mm
Other materials and dimensions on request.

Ordering Code (example):


Punch with head, square / rectangular, Shape B =231.
Material MAT HSS = 3.
Punch cutting length a 1 mm = 0100.
Punch cutting width b 1 mm = 0100.
Length l1 71 mm = 071
Order No =231.3.0100. 0100. 071

subject to alterations E195


Dowel pin with internal extracting thread, similar to DIN EN ISO 8735
236.1.

Material: Execution:
Steel hardened and ground to finest finish
Hardness 60 ± 2 HRC FIBRO Dowel Pins are manufactured with the exacting requirements of ​
high class diemaking in mind. Whereas DIN EN ISO 8735 stipulates ISO ​
Class 6 for dowels, we produce our pins to m5.

236.1. Dowel pin with internal extracting thread, similar to DIN EN ISO 8735
d1 d2 t1 l2 r l1 16 18 20 24 28 32 36 40 45 50 55 60 70 80 90 100 120
6 4 6 2.1 6 ● ● ● ● ● ● ● ● ● ● ● ●
8 5 8 2.6 8 ● ● ● ● ● ● ● ● ● ● ● ● ●
10 6 10 3 10 ● ● ● ● ● ● ● ● ● ● ● ● ●
12 6 12 3.8 12 ● ● ● ● ● ● ● ● ● ● ● ● ●
14 8 12 4 16 ● ● ● ● ● ● ● ● ● ● ● ●
16 8 16 4.7 16 ● ● ● ● ● ● ● ● ● ● ● ●
20 10 20 6 20 ● ● ● ● ● ● ● ● ● ● ●
25 16 24 6 25 ● ● ● ● ● ● ● ● ●

Ordering Code (example):

Dowel pin with internal extracting thread, similar to DIN EN ISO ​8735 =236.1.
Diameter d1 6 mm = 0600.
Length l1 16 mm = 016
Order No =236.1. 0600. 016

E196 subject to alterations


Dowel pin with internal extracting thread, according to DIN EN ISO 8735
2361.1.

Material: Execution:
Steel hardened and ground to finest finish
Hardness 60 ± 2 HRC

2361.1. Dowel pin with internal extracting thread, according to DIN EN ISO 8735
d1 d2 t1 l2 r l1 8 10 12 14 16 18 20 22 24 26 28 30 32 36 40 45 50 55 60 70 80 90 100 120
4 3 4.5 1.3 4 ● ● ● ● ● ● ● ● ● ● ● ● ●
5 3 5 1.7 5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 4 6 2.1 6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8 5 8 2.6 8 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 6 10 3 10 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
12 6 10 3.8 12 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
14 8 12 4 14 ● ● ● ● ● ● ● ● ● ● ● ● ●
16 8 12 4.7 16 ● ● ● ● ● ● ● ● ● ● ● ●
20 10 16 6 20 ● ● ● ● ● ● ● ● ● ● ●

Ordering Code (example):


Dowel pin with internal extracting thread, according to DIN EN ​ISO
8735 =2361.1.
Diameter d1 4 mm = 0400.
Length l1 10 mm = 010
Order No =2361.1. 0400. 010

subject to alterations E197


FIBROZIPP
236.001
Impact Head

Draw Bar

Impact Sleeve

ca. 500 mm
Four Adaptors:
- M 3, M 4
- M 5, M 6
- M 8, M 10
236.001 Dowel Pin Extractor FIBROZIPP - M 16
Extraction tool for the fast and convenient removal of dowels with internal
extracting thread – also for shafts, plugs and other machine components.
The tool comes with interchangeable adaptors and screws, to fit
all threads from M3 to M16. Interchangeable
Extracting Screw
DIN ISO 4762

Dowel Pin with


Extracting Thread

E198 subject to alterations


Liner bush for dowel pin, for bonding
265.1.

Description: Epoxy-Bonding:
Dowel liner bushes are used where precisely positioned, unhardened ​ The jig-ground pin holes of the hardened matrix are joined with the ​
parts are often changed or must be replaced, e.g. in precision tool ​const- dowel liner bush by means of a dowel pin 235.1. Retainer holes for
ruction. dowel ​liner bushes should be approximately 2 mm larger in diameter
than the ​bush O.D. – a coarse finish is desirable. Following exact positio-
Material: ning/​aligning, FIBROLIT® ZWO or FIBROFIX® SECHS is used for bonding.
WS
Hardness 54 ± 2 HRC

265.1. Liner bush for dowel pin, for bonding


d1 d D D1 l1 l2
6 7 10 12 25 12
8 9 12 14 30 16
10 11 16 18 36 20

Ordering Code (example): Ordering Code (example): Ordering Code (example):


One Dowel Liner Bush – only – One Dowel Liner Bush + Matching Dowel Two Dowel Liner Bushes + one Dowel
Dowel Liner Bush = 265. Dowel Liner Bush = 265. Dowel Liner Bush = 265.
Material: Tool Steel = 265.1. Material: Tool Steel = 265.1. Material: Tool Steel = 206. 1.
d1 = [ 8,0 mm = 26.01.0800. d1 = [ 8,0 mm = 26510.0800. d1 = [ 8,0 mm = 265.1.0800.
Quantity: one = 265.1.0800.1 Quantity: one = 265..00800.1. Quantity: two = 265..00800.2.
Order No = 265.1.0800.1 Dowel: length = 40 mm = 265..08000.1.040 Dowel: length = 50 mm = 265..0800.2.0050
Order No = 265.1.0800.1.040 Order No = 265.1.0800.2.050

E200 subject to alterations


Liner bush for dowel pin, for push fit
2650.1.

Description: Slip-Fit Bonding:


Dowel liner bushes are used where precisely positioned, unhardened ​ The position of the bush is given by push fit hole tolerance H6. The ​
parts are often changed or must be replaced, e.g. in precision tool ​const- adhesive (order no. 281.648) provides optimum push retention whilst ​
ruction. offering the following
Material: advantages:
- high accuracy and stiffness
WS
- no problems to find position when changing bushings
Hardness 54 ± 2 HRC
We do not recommend to press fit bushings.

2650.1. Liner bush for dowel pin, for push fit


d1 d D l1 l2
6 7 10 25 12
8 9 12 30 16
10 11 16 36 20

Ordering Code (example): Ordering Code (example): Ordering Code (example):


One Dowel Liner Bush – only – One Dowel Liner Bush + Matching Dowel Two Dowel Liner Bushes + one Dowel
Dowel Liner Bush = 2650. Dowel Liner Bush = 2650. Dowel Liner Bush = 2650.
Material: Tool Steel = 2605.1. Material: Tool Steel = 2605.1. Material: Tool Steel = 2065. 1.
d1 = [ 8,0 mm = 265.01.0800. d1 = [ 8,0 mm = 265.10.0800. d1 = [ 8,0 mm = 265.01.0800.
Quantity: one = 265.1.08000.1 Quantity: one = 265.1.00800.1. Quantity: two = 265.1.00800.2.
Order No = 2650.1.0800.1 Dowel: length = 40 mm = 265.1.08000.1.040 Dowel: length = 50 mm = 265.1.0800.2.0050
Order No = 2650.1.0800.1.040 Order No = 2650.1.0800.2.050

subject to alterations E201


Dowel pin similar to DIN EN ISO 8734
235.1.

Material: Execution:
Steel hardened and ground to finest finish
Hardness 60 ± 2 HRC FIBRO Dowel Pins are manufactured with the exacting requirements of ​
high class diemaking in mind. Whereas DIN EN ISO 8734 stipulates ISO ​
Class 6 for dowels, we produce our pins to m5.

235.1. Dowel pin similar to DIN EN ISO 8734


d1 l2 r l1 6 8 10 12 14 16 18 20 24 28 32 36 40 45 50 55 60 70 80 90 100 120 130 140
1 0.48 1 ● ● ●
1.5 0.62 1.6 ● ● ● ● ● ●
2 0.78 2 ● ● ● ● ● ● ● ● ● ● ● ●
2.5 0.95 2.5 ● ● ● ● ● ● ● ● ● ● ● ●
3 1.1 3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
4 1.4 4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
5 1.7 5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 2.1 6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8 2.6 8 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 3 10 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
12 3.8 12 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
14 3.8 16 ● ● ● ● ● ● ● ● ● ● ●
16 4.7 16 ● ● ● ● ● ● ● ● ● ● ●
20 6 20 ● ● ● ● ● ● ● ●

Ordering Code (example):


Dowel pin similar to DIN EN ISO 8734 =235.1.
Diameter d1 1 mm = 0100.
Length l1 8 mm = 008
Order No =235.1.0100. 008

E202 subject to alterations


Dowel pin according to DIN EN ISO 8734
2351.1.

Material: Execution:
Steel hardened and ground to finest finish
Hardness 60 ± 2 HRC

2351.1. Dowel pin according to DIN EN ISO 8734


d1 l2 r l1 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 36 40 45 50 55 60 70 80 90 100 120
1 0.4 1 ● ● ● ● ● ●
1.5 0.5 1.6 ● ● ● ● ● ● ● ● ● ● ●
2 0.6 2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
2.5 0.7 2.5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
3 0.8 3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
4 1 4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
5 1.2 5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 1.5 6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8 1.8 8 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 2 10 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
12 2.5 12 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
14 2.5 16 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
16 3 16 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
20 4 20 ● ● ● ● ● ● ● ● ● ● ●

Ordering Code (example):


Dowel pin according to DIN EN ISO 8734 =2351.1.
Diameter d1 1 mm = 0100.
Length l1 4 mm = 004
Order No =2351.1. 0100. 004

subject to alterations E203


Drill bush with collar, DIN 172, Shape A
276.

Material:
Case hardened steel
Hardness 740 ± 40 HV 10
Execution:
Diameters d1, d2 and shoulder precision ground.

276. Drill bush with collar, DIN 172, Shape A


d1 d2 d3 l1 6 8 9 10 12 16 20 25 28 30 35 36 45 56 67 78
0.4 - 1 3 6 l2 4 7
1.1 - 1.8 4 7 4 7
1.9 - 2.6 5 8 4 7
2.7 - 3.3 6 9 5.5 9.5 13.5
3.4 - 4 7 10 5.5 9.5 13.5
4.1 - 5 8 11 5.5 9.5 13.5
5.1 - 6 10 13 7 13 17
6.1 - 8 12 15 7 13 17
8.1 - 10 15 18 9 17 22
10.1 - 12 18 22 8 16 21
12.1 - 15 22 26 12 24 32
15.1 - 18 26 30 12 24 32
18.1 - 22 30 34 15 31 40
22.1 - 26 35 39 15 31 40
26.1 - 30 42 46 20 40 51
30.1 - 35 48 52 20 40 51
35.1 - 42 55 59 25 51 62
42.1 - 48 62 66 24 50 61
48.1 - 55 70 74 24 50 61
55.1 - 63 78 82 29 61 72

Ordering Code (example):


Drill bush with collar, DIN 172, Shape A =276.1.
Guide diameter d1 0.4 mm = 0040.
Length l1 6 mm = 006
Order No =276.1. 0040. 006

E204 subject to alterations


Drill bush without collar, DIN 179, Shape A
277.

Material:
Case hardened steel
Hardness 740 ± 40 HV 10
Execution:
Diameters d1 and d2 precision ground.

277. Drill bush without collar, DIN 179, Shape A


d1 d2 l1 6 8 9 10 12 16 20 25 28 30 35 36 45 56 67 78
0.4 - 1 3 ● ●
1.1 - 1.8 4 ● ●
1.9 - 2.6 5 ● ●
2.7 - 3.3 6 ● ● ●
3.4 - 4 7 ● ● ●
4.1 - 5 8 ● ● ●
5.1 - 6 10 ● ● ●
6.1 - 8 12 ● ● ●
8.1 - 10 15 ● ● ●
10.1 - 12 18 ● ● ●
12.1 - 15 22 ● ● ●
15.1 - 18 26 ● ● ●
18.1 - 22 30 ● ● ●
22.1 - 26 35 ● ● ●
26.1 - 30 42 ● ● ●
30.1 - 35 48 ● ● ●
35.1 - 42 55 ● ● ●
42.1 - 48 62 ● ● ●
48.1 - 55 70 ● ● ●
55.1 - 63 78 ● ● ●

Ordering Code (example):


Drill bush without collar, DIN 179, Shape A =277.1.
Guide diameter d1 0.4 mm = 0040.
Length l1 6 mm = 006
Order No =277.1.0040. 006

subject to alterations E205


Gauge pin DIN 2269
240.1./2. Material:
Alloy tool steel, hardened and tempered.
Age-treated repeatedly.
Hardness 60 ± 2 HRC
Execution:
precision ground
Quality class I: diameter tolerance ±0,001
Quality class II: diameter tolerance ±0,002

Single pins:
Quality class I 240.1.
Quality class II 240.2.

Small set:
91 gauge pins from ∅ 1-10 mm in steps of
0,1 mm, complete in wooden box.
Quality class I 240.51.
Quality class II 240.52.

Large set:
273 gauge pins from ∅ 1-10 mm in steps of
0,1 mm, plus one each. 0,01 mm-oversize/​
undersize pin – complete in wooden box
Quality class I 240.41.
Quality class II 240.42.

Special sets:
Ordering Code (example): Supplied to customer’s requirements in
respect of assortment and quality class. All
Gauge pin DIN 2269 =240. gauge pins from ∅ 3 mm upward are marked
Quality class KL 1 = 1. with their actual size.
Diameter d1 0.29 mm = 0029
Order No =240. 1. 0029

240.1./2. Gauge pin DIN 2269


d1 l1
0.29 - 6 50
6.01 - 20 70

Direct gauging Measurement of centre-distance Concentricity check on a bush


of bore diameters between two bores

Measurements on prismatic faces

E206 subject to alterations


subject to alterations E207
Gauge Pin Holders
Wooden Boxes

240.45. Gauge Pin Holders Wooden boxes: with drilled holes, for the safe
and orderly storage of gauge
Order No
(without pins)
(without pins) for diameters Order No pins – each hole marked with
from 1–2 240.45.1 the requisite pin size.
from 2–4 240.45.2 Large Set of approx. 270 Pins 240.91
from 4–6 240.45.3 size: 2503 903 390
from 6–8 240.45.4 Small Set of approx. 90 Pins 240.92
from 8–10 240.45.5 size: 1553 903 285
Boxes complete with carrier board
inset
Gauge Pin Holders are double-ended, to carry two pins e.g. for go – no go
Class I-Accuracy 240.9x.1
measurements etc. Class II-Accuracy 240.9x.2

Ordering code (example):


Gauge pin box – approx. 270 pins = 240.91.
Class I-Accuracy = 1
Order No = 240.91.1

E208 subject to alterations


High Precision Gauge Pin with Handle
High Precision Gauge Pins – Boxed Sets
240.11./22.

240.11./22. High-Precision Gauge Pin with Handle Material:


The Gauge Pins are firmly fixed to the handle. Each Pin is marked with Alloy tool steel, hardened and tempered.
its true diameter. Repeatedly age-treated.
Single Gauge Pins: [ 0,3 – 3,0 mm, In dia. steps of Order No Hardness 60 ± 2 HRC.
0.01 mm fine-ground
Class I-Accuracy 240.11. Class II-Accuracy ±0.001
Class II-Accuracy 240.22. Class II-Accuracy ±0.002
Assortment: 84 Gauge Pins from 0.3 – 3.0 mm, to DIN 2269
in dia. steps of 0.1 mm plus one
each pin with undersize 0.01
and oversize 0.01 mm
(for example 0.29 – 0.30 – 0.31
etc.)
Class I-Accuracy 240.31
Class II-Accuracy 240.32
Special to customer’s specifications in
Assortments: respect of class of accuracy

Ordering Code (example):


Gauge Pin = 240.
Class I-Accuracy, with handle = 240.11.
d1 = 1,5 mm = 0150
Order No = 240.11.0150

Wooden box:
Wooden boxes for Gauge Pins – with drilled holes in wooden tray insert.
Each hole marked with true size of pin.
External dimensions: 155x90x285 mm

subject to alterations E209


Punching and embossing unit with matrix for punched holes and self ​
tapping screws

Material:
HSS
Execution:
The punching and embossing unit with matrix​
consists of:
1 x embossing die
1 x punch die
1 x matrix

Sheet metal thickness:


max. 0,6 mm = 2282.01.035/039
max. 0,8 mm = 2282.01.042
max. 0,9 mm = 2282.01.048
max. 1,0 mm = 2282.01.055/063

2282.01. Punching and embossing unit with matrix for punched holes and self tapping ​screws

Nominal-∅ =
Order No thread size d1 d2 d3h6 d4k6 d5h6 d6 d7 d8h6 d9k6 l1 l2 l3 l4 l5
2282.01.035 B 3,5 2.75 3.2 7.5 3.75 2.7 2.7 3.1 7.5 3.75 31.3 28 74.5 71.5 60
2282.01.039 B 3,9 3.05 3.4 7.5 3.75 3 3 3.6 7.5 3.75 31.3 28 74.5 71.5 60
2282.01.042 B 4,2 3.15 3.5 8.5 4.25 3.1 3.1 3.7 8 4 31.3 28 74.5 71.5 60
2282.01.048 B 4,8 3.85 4.2 9 4.5 3.8 3.8 4.5 8 4 31.3 28 74.5 71.5 60
2282.01.055 B 5,5 4.35 4.8 9 4.5 4.3 4.3 5 8 4 31.3 28 74.5 71.5 60
2282.01.063 B 6,3 4.85 5.3 10.5 5.25 4.8 4.8 5.5 10 5 31.3 28 74.5 71.5 60

2282.01.xxx
2282.01.xxx.1 Embossing die 2282.01.xxx.2 Punch die 2282.01.xxx.3 Bottom die

ø13
d 9 k6 to DIN 9861
4,2

d7 Example of application:
d 3 h6
d 1 H7 1

R 0,3
l5

l1
l2
l4

4,2
l3

d2
d 4 k6
ø13
5

d 6 H7 1
d 5 h6
d 8 h6

E210 subject to alterations


A Die Sets

B Precision Ground Plates and Flat Bars

C Lifting and Clamping Devices

D Guide elements

E Ground Precision Components

F Springs
Compression springs, gas springs, elastomer springs
Spring and spacer units

G Elastomer-Bars, -Sheets, -Sections

H FIBRO Chemical Tooling Aids

J Peripheral Equipment

K Cam Units

L Standard Parts for Mould Making


Springs

F2
Springs
Springs for dies, fixtures, moulds, A special spring range for demanding
applications in the manufacture of tools,
machines, mechanisms. For various machinery and jigs & fixtures.
industrial uses.
Our spring systems are constantly being
FIBRO Compression Springs – a comprehensive developed to cover the most varied
range, rooted in the resolute quality consci- requirements.
ousness on which our reputation was built. The spring type is selected to match specific
Applied equally to the selection and inspecti- customer requirements.
on of raw materials as well as to every step in
manufacture.
Springs – a simple product by comparison. But Special helical springs
a demanding one also if new standards are to Manufactured to DIN ISO 10243, the springs
be set by its reliability and performance. are available in four grades for high cyclic and
A product whose failure in service always is constant loads.
very expensive, even disastrous in some cases. The specially rolled wire profile is manufactured
from high quality heat treated alloy steel.
A product therefore where it pays . . . to pay for
the difference. Whose faults or qualities remain
hidden at first. They prove themselves in the FIBROFLEX® Springs
long run –!
These rubber-elastic spring elements in Sho-
FIBRO high performance springs – in four rehardness ratings 80, 90, 95, are made from
duty ranges. Made from selected grades of polyurethane elastomers. Benefits include
chrome-vanadium spring steel. high spring forces and good resilient damping
Cold-formed from special rolled wire sections. behaviour.
Capable of sustaining service loadings of
exceptional serverity.
Identical fitting dimensions for all springs of FIBROELAST® Springs
common nominal size, facilitating development
work. Packing a maximum of spring action into As a superior alternative to rubber springs we
a minimum of design space offer polyurethane elastomer springs in Shore A
hardness rating of 70.
Up and down in endless repetition: FIBRO Com-
pression Springs. From the tough stable of tool-
and diemaking, where no quarters are given. Disc Springs
A spring range of almost 400 sizes. Each spring The required spring characteristics result from
strictly to specification. Ends flattened and various laminations with multiple settings and
ground parallel. Surfaces ball shot peened for combinations.
even greater spring resilience.
FIBRO Springs – for fit-and-forget performance.
For confined spaces. For virtually no space at FIBRO Gas springs
all. For aircraft · tractors · harvesters · dies jigs · close a gap where ever the accent is on accomo-
fixtures · for machines from A to Z. dation of the utmot force component within a
For all uses where the going is hard. A choice minimum of space – or where exceedingly large
without regrets. travel is demanded: FIBRO Gas springs take care
of both demands, even in combination.

subject to alterations F3
Contents
F23, 241.14.13. F32
Gas springs - General overview
F174 High performance compression ​
spring DIN ISO 10243

F26 241.15.13. F32


High performance compression ​ High performance compression ​
springs - Description spring DIN ISO 10243

F27 241.16.13. F33


High performance compression ​ High performance compression ​
springs - Cyclic stress maxima/​ spring DIN ISO 10243
minima as applicable to extended/​
limited life

241.13. F28-29 241.17.13. F33


High performance compression ​ High performance compression ​
spring, XSF, Colour "Violet" spring DIN ISO 10243

241.14.10. F30 241.14.16. F34


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.15.10. F30 241.15.16. F35


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.16.10. F31 241.16.16. F36


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.17.10. F31 241.17.16. F37


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

F4 subject to alterations
Contents
241.14.20. F38 241.14.32. F46
High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.15.20. F39 241.15.32. F47


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.16.20. F40 241.16.32. F48


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.17.20. F41 241.17.32. F49


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.14.25. F42 241.14.40. F50


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.15.25. F43 241.15.40. F51


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.16.25. F44 241.16.40. F52


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

241.17.25. F45 241.17.40. F53


High performance compression ​ High performance compression ​
spring DIN ISO 10243 spring DIN ISO 10243

subject to alterations F5
Contents
241.14.50. F54 242.01. F62
High performance compression ​ Disc spring DIN 2093
spring DIN ISO 10243

241.15.50. F55 244.1. F64


High performance compression ​ FIBROFLEX®-Elastomer spring for ​
spring DIN ISO 10243 FIBROFLEX®-Spring system

241.16.50. F56 246.5. F66


High performance compression ​ FIBROFLEX®-Tubular spring element ​
spring DIN ISO 10243 80 Shore A, to DIN ISO 10069-1

241.17.50. F57 246.6. F68-87


High performance compression ​ FIBROFLEX®-Tubular spring element ​
spring DIN ISO 10243 90 Shore A, to DIN ISO 10069-1

241.14.63. F58 246.7. F70


High performance compression ​ FIBROFLEX®-Tubular spring element ​
spring DIN ISO 10243 95 Shore A, to DIN ISO 10069-1

241.15.63. F59 2461.4. F72


High performance compression ​ FIBROELAST® Tubular spring ​
spring DIN ISO 10243 element 70 Shore A

241.19. F60 2461.2. F74


High performance compression ​ Tubular Spring Element, Rubber
spring, 3XLF, Colour "White" 70 Shore A

241.02. F61 2441.5. F76


Round wire compression spring Locating bolt

F6 subject to alterations
Contents
2441.6. F76 244.10. F82
Locating bolt, threaded Washer

2441.3. F77 244.11. F82


Stacking washer DIN ISO 10069-2 Spacer sleeve

244.4. F77 244.12. F83


Thrust washer Spacer plug

244.5. F78 244.13. F83


Guide pin Adjusting washer

244.6. F78 2441.14. F84


Trust washer for elastomer springs Threaded disc for elastomer springs

244.7. F79 2441.15. F84


Trust washer for compression ​ Threaded disc for compression ​
springs springs

244.9. F80 2450. F85


Spacer tube Shock absorbing washer

244.10.15. F81 2441.18. F86


Washer Retaining bolt

subject to alterations F7
Contents
2441.16. F86 2452.10. .2 F97
Thrust washer Damping unit SD

2451.6. F88 244.14.0. F98


Slide stop Spring unit for elastomer spring

2451.6. .2 F89 2441.14.1. F98


Stop buffer Spring unit for elastomer spring

2452.10. F90 244.15.0. F99


Slide stop Spring unit for helical spring

2450.10A. F92 2441.15.1. F99


Damper, light-duty Spring unit for helical spring

2450.11B. F93 244.20./25./32./40. F100-


Damper, light-duty Spring- and spacer unit
101

2450.20□. F94-95 244.20./25./32./40.3. F102


Damper, heavy-duty Spring- and spacer unit, low ​installa-
tion space

2451.10D. F96 244.16. F104


Damper stopper Spring and spacer unit

F8 subject to alterations
Contents
244.18. F105 2533.20. F112
Spring and spacer unit, with ​ Spacer with spring for die release
hexagon socket countersunk head ​
cap screw

244.17. F106 2533.00.01. F113


Shoulder screw Hinge for spacer

241.00.1. F107 2532.2. F114


Pipe plug (for compresssion spring ​ Stripper for blanking dies
adjustement)

2471.6. F108 2470.10. .1 F116


Compression Pad Spring plunger, standard spring ​
force, VDI 3004, Colour marking: ​
yellow

247.6. F108 2470.20. .1 F117


Shedder insert Spring plunger, low maintenance, ​
standard spring force, VDI 3004, ​
Colour marking: yellow

2531.7. F109 2470.10. .3 F118


Setting-up bumper, round Spring plunger, medium spring ​
force, VDI 3004, Colour marking: ​
white

252.7. F110 2470.20. .3 F119


Setting-up bumper, square Spring plunger, low maintenance, ​
medium spring force, VDI 3004, ​
Colour marking: white

2533.10. F111 2470.10. .2 F120


Spacer for die release Spring plunger, increased spring ​
force, VDI 3004, Colour marking: red

subject to alterations F9
Contents
2470.20. .2 F121 2471.34. F125
Spring plunger, low maintenance, ​ Spring plunger, with spring loaded ​
increased spring force, VDI 3004, ​ ball, with hexagon socket, increased ​
Colour marking: red spring force

2471.01. F122 2471.05. F126


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
ball, with slot, standard spring force ball, with slot, standard spring force

2471.31. F122 2471.35. F126


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
ball, with slot, standard spring force ball, with slot, standard spring force

2471.02. F123 2472.01. F127


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
ball, with slot, increased spring force pin, with slot, standard spring force

2471.32. F123 2472.31. F127


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
ball, with slot, increased spring force pin, with slot, standard spring force

2471.03. F124 2472.21. F128


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
ball, with hexagon socket, standard ​ pin, with slot, standard spring force
spring force

2471.33. F124 2472.22. F128


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
ball, with hexagon socket, standard ​ pin, with slot, standard spring force
spring force

2471.04. F125 2472.03. F129


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
ball, with hexagon socket, increased ​ pin, with hexagon socket, standard ​
spring force spring force

F10 subject to alterations


Contents
2472.33. F129 2472.35. F133
Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin, with hexagon socket, standard ​ pin, with slot, standard spring force
spring force

2472.07. F130 2472.06. F134


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin and seal, with hexagon socket, ​ pin, with slot, increased spring force
standard spring force

2472.37. F130 2472.36. F134


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin and seal, with hexagon socket, ​ pin, with slot, increased spring force
standard spring force

2472.02. F131 2473.01. F135


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin, with slot, increased spring force pin, straight version, with collar

2472.08. F131 2473.02. F135


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin and seal, with hexagon socket, ​ ball, straight version
increased spring force

2472.04. F132 2475.01. F136


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin, with hexagon socket, increased ​ ball, straight version, with collar
spring force

2472.34. F132 2475.02. F136


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin, with hexagon socket, increased ​ ball, straight version, with collar
spring force

2472.05. F133 2475.03. F137


Spring plunger, with spring loaded ​ Spring plunger, with spring loaded ​
pin, with slot, standard spring force ball, straight version, with collar

subject to alterations F11


Contents
2475.04. F137 2478.30. .2 F144
Spring plunger, with spring loaded ​ Stock lifter with attachment lug
ball, straight version, with collar

2470.10.11 F138 2478.30. .3 F145


Insertion tool Stripper

2470.12.010.017 F138 2478.20.20. F147


Insertion tool Lifting unit (not damped/damped) ​
to Mercedes-Benz

2472.11. F138 2478.20.20.1. F148


Thrust pad driver Guide pillar for lifting unit to ​
Mercedes-Benz

2477. .1.01 F140 2478.20.20.2. F149


Stripping unit, wall and bottom ​ Sleeve for lifting unit to
mounting Mercedes-​Benz

2477. .1.02 F141 2478.20.20.3 F150


Stripping unit, flanged mounting Damper for lifting units to ​
Mercedes-Benz

2478.10. F142 2478.20.20.4 F151


Stock lifter Spacer sleeve for lifting units to ​
Mercedes-Benz

2478.30. .1 F143 2478.20.15.10 F152


Stock lifter Lifter, round with pilot pin hole to ​
BMW standard

F12 subject to alterations


Contents
2478.20.15.20. F153 2478.20. .1 F161
Lifter unit with installation block to ​ Spring ram with gas spring to
BMW standard VW ​standard

2478.20.15.23. F154 2052.71. F162


Lifter rail for lifter units to Guide bush for spring ram
BMW ​standard 2478.20. .1

2478.20.15.24. F154 F164-


Holding sleeve for lifter units to ​ Gas springs - Description
167
BMW standard

2478.20.15.30. F155 F168-


Universal lifter unit according to ​ Gas springs - Mounting Directions
169
BMW standard

2478.20.15.40. F156 F170-


Universal lifter unit, according to ​ Gas springs from FIBRO - The Safer ​
171
BMW standard Choice

2478.25.00090. F158 2479.030. F176


Lifter unit with pillar guidance Gas spring (Spring plunger), with ​
hexagon socket, VDI 3004

2478.25.00200. F159 2479.031. F177


Lifter unit with pillar guidance Gas spring (Spring plunger), with ​
hexagon socket, VDI 3004

2478. F160 2479.032. F178


Spring ram with gas spring Gas spring (Spring plunger), with ​
hexagon socket, VDI 3004

subject to alterations F13


Contents
2479.034. F179 2480.13.00500. F198-
Gas spring (Spring plunger), to WDX Gas spring, Standard
199

2482.72. F182- 2480.13.00750. F200-


Gas spring, small dimension and
183 Gas Spring, Standard
201
low f​ orce

2482.73. .1 F184- 2480.12.01500. F202-


Gas spring, small dimension and
185 Gas spring, Standard
203
low f​ orce

2482.74. .2 F186- 2480.13.03000. F204-


Gas spring, small dimension and
187 Gas spring, Standard
205
low f​ orce

2480.21. F188- 2480.13.05000. F206-


Gas spring, small dimension and
189 Gas spring, Standard
207
low f​ orce

2480.22. .1 F190- 2480.13.07500. F208-


Gas spring, small dimension and
191 Gas spring, Standard
209
low f​ orce

2480.23. F192- 2480.12.10000. F210-


Gas spring, small dimension and
193 Gas spring, Standard
211
low f​ orce

2480.13.00250. F196- 2488.13.00750. F214-


Gas spring, Standard
197 Gas spring HEAVY DUTY
215

F14 subject to alterations


Contents
2488.13.01000. F216- 2496.12.00490. F234-
Gas spring HEAVY DUTY
217 Gas spring with through bore ​
235
passage

2488.13.01500. F218- 2496.12.01060. F236-


Gas spring HEAVY DUTY
219 Gas spring with through bore ​
237
passage

2488.13.02400. F220- 2487.12.00170. F240-


Gas spring HEAVY DUTY
221 Gas spring POWERLINE
241

2488.13.04200. F222- 2487.12.00320. F242-


Gas spring HEAVY DUTY
223 Gas spring POWERLINE
243

2488.13.06600. F224- 2487.12.00350. F244-


Gas spring HEAVY DUTY
225 Gas spring POWERLINE
245

2488.13.09500. F226- 2487.12.00500. F246-


Gas spring HEAVY DUTY
227 Gas spring POWERLINE
247

2488.13.20000. F228- 2487.12.00750. .1 F248-


Gas spring HEAVY DUTY
229 Gas spring POWERLINE
249

2496.12.00270. F232- 2487.12.01000. .1 F250-


Gas spring with through bore ​
233 Gas spring POWERLINE
251
passage

subject to alterations F15


Contents
2487.12.01500. F252- 2497.12.01900. F270-
Gas spring POWERLINE
253 Gas spring CX, Compact Xtreme
271

2487.12.02400. F254- 2490.14.00420. F274-


Gas spring POWERLINE
255 Compact gas spring
275

2487.12.04200. F256- 2490.14.00750. F276-


Gas spring POWERLINE
257 Compact gas spring
277

2487.12.06600. F258- 2490.14.01000. F278-


Gas spring POWERLINE
259 Compact gas spring
279

2487.12.09500. F260- 2490.14.01800. F280-


Gas spring POWERLINE
261 Compact gas spring
281

2487.12.20000. F262- 2490.14.03000. F282-


Gas spring POWERLINE
263 Compact gas spring
283

2497.12.00500. F266- 2490.14.04700. F284-


Gas spring CX, Compact Xtreme
267 Compact gas spring
285

2497.12.01000. F268- 2490.14.07500. F286-


Gas spring CX, Compact Xtreme
269 Compact gas spring
287

F16 subject to alterations


Contents
2490.14.11800. F288- 2486.12.05000. F312-
Compact gas spring
289 Gas spring SPEED CONTROL, ​
313
cushioned

2490.14.18300. F290- 2486.22.03000. F318-


Compact gas spring
291 Gas spring DS
319

2485.12.00500. F296- 2486.22.05000. F320-


Gas spring, with low build height
297 Gas spring DS
321

2485.12.00750. F298- 2486.22.07500. F322-


Gas spring, with low build height
299 Gas spring DS
323

2485.12.01500. F300- 2480.32. F328-


Gas spring, with low build height
301 Gas spring with external thread
329

2486.12.00750. F306- 2480.32.00250. F330-


Gas spring SPEED CONTROL, ​
307 Gas spring with external thread
331
cushioned

2486.12.01500. F308- 2480.82.00250. F332-


Gas spring SPEED CONTROL, ​
309 Gas spring with external thread
333
cushioned

2486.12.03000. F310- 2487.82.01000. F335


Gas spring SPEED CONTROL, ​
311 Gas spring with male fixing thread, ​
cushioned POWERLINE

subject to alterations F17


Contents
2480.33. F336 2495. F356
Gas spring with hexagonal flange Manifoldsystems

2484.13.00750. F344- 2494. F357


LCF Gas Spring, damped
345 Composite plates

2484.12.01500. F346- F359


LCF Gas Spring, damped
347 Gas springs - Accessories
-416

2484.13.03000. F348- 2480.00.70. F360-


LCF Gas Spring, damped
349 Pressure reservoir
362

2484.13.05000. F350- 2480.015. F363


LCF Gas Spring, damped
351 Pressure plate, shock absorbing

2484.13.07500. F352- 2480.004. F364


LCF Gas Spring, damped
353 Thrust Pad

2489. F354 2480.009. F364


Controllable gas springs Thrust plate

2491. F355 2480.018. F364


Air springs to VW standard Thrust plate

F18 subject to alterations


Contents
2480.019. F365 2480.00.10. F379-
Thrust plate Compression Fitting – Compound ​
380
Threaded Joints

2480.019.45. F365 F381


Thrust plate to Renault standard Assembly Arrangenment of Gas ​
Springs in Servial Connection ​
Compression Fitting

2480.080. F366- 2480.00.26. F382-


Concertina shroud for gas springs
367 24°-cone-threaded joint
384

F368 2480.00.25. F383


Gas spring connection systems Connecting hose with 24° cone

F369- 2480.00.27.01. F385


Mounting arrangement for gas ​
373 Connector system 24° conus micro
springs in the Minimess system

F369 2480.00.27. F386


Instruction for hose assembly in the ​ Connector system 24° conus micro
Minimess system

2480.00.23. F374 2480.00.28. F387-


Minimess – Compound Threaded ​ Connector system 24° conus micro
389
Joints

2480.00.24. F375- 2480.00.22. F388


Minimess - Compound Threaded ​
378 Connector system micro
Joints

subject to alterations F19


Contents
2480.00.34. F390 2480.00.90. F396-
Micro control fitting Wireless Pressure Monitoring - ​wire-
398
less monitoring of gas springs

2480.00.30. F391 2480.00.32.21 F399


Control fitting Filling and control fitting

2480.00.31. F391 2480.00.31.02 F399


Control fitting for gas springs Filling hose

2480.00.30.13 F392 2480.00.32.07 F399


Control fitting Cylinder pressure regulator

2480.00.30.14 F392 2480.00.32.71. F400-


Control fitting Compact Nitrogen Booster
401

2480.00.39.05. F393 2480.00.35. F402


Multiple control fitting Dynamometer for gas springs

2480.00.31.11 F394 2480.00.35.04 F403


Control fitting Dynamometer for gas springs

2480.00.45. F395 2480.00.50.11 F404


Diaphragm pressure switch Toolkit for assembling gas springs

F20 subject to alterations


Contents
2480.00.50.04 F405
Assembling cone

2480.00.50.20. F406
Service station, mobile, for gas ​
springs

2480.00.54.10 F407
Hose press, pneumatic

2480.00.54.03 F407
Hose shears

F409-
Gas springs - Application examples
416

subject to alterations F21


F22 subject to alterations
General overview of
Gas springs - High Performance Compression Spring - FIBROFLEX® springs

1950
Force increase diagram:
1800
Initial spring force 750 daN
1650
– Gas spring
1500
– High Performance Compression Spring
1350
Spring force in daN

1200
– FIBROFLEX® spring
1050
900
750
600
450
Gas spring
300
High Performance Compression Spring
150 FIBROFLEX®spring
0
0 10 20 30 40 50

Stroke in mm

20.000

Range of applications:
Gas spring
High Performance Compression Spring
15.000
FIBROFLEX® spring
13.000
Spring force in daN

10.000

5.000
3.000
550

0 50 100 125 200 300


Stroke in mm

subject to alterations
F23
Compression
Springs
DIN ISO 10243

F25
High Performance Compression Springs
Service Data for Limited-/ Working temperature
Extended Spring Life
The spring material has a working temperature
The achievable service life of helical of up to 250 °C. This rating is an approximation
compression springs depends to a large extent since the actual approved working temperature
on the composition of the spring wire, the will also depend on factors such as load. It is
operating conditions, and on design worth noting that above 100 °C the modulus of
parameters. elasticity decreases and with a reduction in
tension setting starts to occur.

In all applications with oscillating spring


displacement, careful selection of both preload Extended Spring Life:
values and compressive displacement are Spring Displacement Values
prerequisites for extended spring life, as
confirmed by the permissible stress values in
the loading data tables and the stress/spring The largest permissible displacement is
life diagram. indicated by S6 – offering about 62% of the
“total” displacement of the wire-to-wire
compacted spring (= Sn). This displacement will
Shear stress maxima and spring oscillation induce a shear stress of τzul. of 800 N/mm2. The
stress differentials are a direct function of the associated stress differentialduring oscillations
quality of the spring wire. shoult not exceed 400 N/mm2 (= τh).
FIBRO High Performance Compression Springs
are made exclusively from special alloyed
chrome-steel. The superlative characteristics of Calculation of Spring Forces
this material are further enhanced by heat
treatment under optimal conditions, followed Simple multiplication of the spring coefficient R
by a ball shot peening process. with the applicable displacement S (mm) yields
the spring force value (N).
For extended spring life under oscillating load
changes, the maximal shear stress τzul. is
800 N/mm2, of which some 400 N/mm2 = (τh) Spring Force versus
may be taken up by the stress differential Spring Displacement
between spring oscillations.
The relevant tables show the force values for
Higher stress levels are permissible only under selected displacements od 30, 40, 45, 55, 62, 80
the proviso of limited life expectancy, or in and 100% compression, designated by S1...S7.
cases of static and quasi-static load conditions. Intermediate force values can be extra-polated
from the Stress/Spring Life Diagram.

Springs subjected to dynamic load conditions


also suffer impairment to their life expectancy
through influences such as extreme operating
temperatures, transversal stress components,
shock loads, and resonant vibration frequen-
cies. In all these instances, a lowering of the
stress levels assists towards better spring life.

F26 subject to alterations


Cyclic stress maxima/minima as
applicable to extended/limited life of FIBRO
High-Performance Compression Springs
241.

* For application within Extended Spring Life:


up to a compression rating of 45%, a preloading compression of 13% applies.
e. g.: up to a compression rating of 55% a preloading compression of 23% is required.

Dh = diameter of guide sleeve


Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring (mm), as related to spring
LBL = length of compacted spring (i.e. wire-to-wire)

F1…Fn = forces (N) as related to lenght of spring L1…Ln


Sv1…Sv7 = recommended preload compression, as related to compress.
S1…S7
S1…Sn = compression, as related to spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm))

Working strokes SA1…SA7 = compress. (S1…S7) – minus preloading


compression (Sv1…Sv7)
Notice: 80% compression must not be exceeded!

subject to alterations F27


High performance compression spring, XSF, Colour "Violet"
preloading force Dh = dia. of guide sleeve
Dd Dd = diameter of guide pin
preload S V L0 = free length of spring

S1

S2
L1…Ln = length of loaded spring

Sn
F1

SA
F2 (mm) as related to
spring forces F1…Fn
LBL = length of compacted

L0
H15
Dh spring (i.e. wire-to-wire)

L1
Fn

L2
F1…Fn = forces (N) as related to

Ln
L BL
length of spring L1…Ln
SV1…SV7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.13. High performance compression spring, XSF, Colour "Violet"


45% 62% 80% 100%
Order No Dh Dd L0 R S1 SV1 SA1 F1 S2 SV2 SA2 F2 S3 SV3 SA3 F3 Sn Fn
241.13.20.025 20 10 25 32.1 6.3 1.8 4.5 202 8.7 4.2 4.5 279 11.2 8.1 3.1 360 14 449
241.13.20.032 20 10 32 24.7 8.1 2.3 5.8 200 11.2 5.4 5.8 276 14.4 10.4 4 356 18 445
241.13.20.038 20 10 38 20.7 9.9 2.9 7 205 13.6 6.6 7 282 17.6 12.8 4.8 364 22 455
241.13.20.044 20 10 44 17.8 11.7 3.4 8.3 208 16.1 7.8 8.3 287 20.8 15.1 5.7 370 26 463
241.13.20.051 20 10 51 15.3 13.5 3.9 9.6 207 18.6 9 9.6 285 24 17.4 6.6 367 30 459
241.13.20.064 20 10 64 12.1 17.1 4.9 12.2 207 23.6 11.4 12.2 285 30.4 22 8.4 368 38 460
241.13.20.076 20 10 76 10.2 20.2 5.9 14.4 207 27.9 13.5 14.4 285 36 26.1 9.9 367 45 459
241.13.20.089 20 10 89 8.6 23.9 6.9 17 205 32.9 15.9 17 283 42.4 30.7 11.7 365 53 456
241.13.20.102 20 10 102 7.5 27.9 8.1 19.8 209 38.4 18.6 19.8 288 49.6 36 13.6 372 62 465
241.13.20.115 20 10 115 6.7 31.5 9.1 22.4 211 43.4 21 22.4 291 56 40.6 15.4 375 70 469
241.13.20.127 20 10 127 6.1 34.6 10 24.6 211 47.7 23.1 24.6 291 61.6 44.7 16.9 376 77 470
241.13.20.139 20 10 139 5.5 38.2 11 27.2 210 52.7 25.5 27.2 290 68 49.3 18.7 374 85 468
241.13.20.152 20 10 152 5.1 41.9 12.1 29.8 213 57.7 27.9 29.8 294 74.4 53.9 20.5 379 93 474
241.13.20.305 20 10 305 2.5 84.6 24.4 60.2 212 116.6 56.4 60.2 291 150.4 109 41.4 376 188 470
241.13.25.025 25 12.5 25 52.7 6.3 1.8 4.5 332 8.7 4.2 4.5 457 11.2 8.1 3.1 590 14 738
241.13.25.032 25 12.5 32 40 8.1 2.3 5.8 324 11.2 5.4 5.8 446 14.4 10.4 4 576 18 720
241.13.25.038 25 12.5 38 33.3 9.9 2.9 7 330 13.6 6.6 7 454 17.6 12.8 4.8 586 22 733
241.13.25.044 25 12.5 44 28.6 11.2 3.2 8 322 15.5 7.5 8 443 20 14.5 5.5 572 25 715
241.13.25.051 25 12.5 51 24.7 13.5 3.9 9.6 333 18.6 9 9.6 459 24 17.4 6.6 593 30 741
241.13.25.064 25 12.5 64 19.4 17.1 4.9 12.2 332 23.6 11.4 12.2 457 30.4 22 8.4 590 38 737
241.13.25.076 25 12.5 76 16.3 20.2 5.9 14.4 330 27.9 13.5 14.4 455 36 26.1 9.9 587 45 734
241.13.25.089 25 12.5 89 15.9 23.9 6.9 17 379 32.9 15.9 17 522 42.4 30.7 11.7 674 53 843
241.13.25.102 25 12.5 102 12.1 27.4 7.9 19.5 332 37.8 18.3 19.5 458 48.8 35.4 13.4 590 61 738
241.13.25.115 25 12.5 115 10.8 31.5 9.1 22.4 340 43.4 21 22.4 469 56 40.6 15.4 605 70 756
241.13.25.127 25 12.5 127 9.8 34.6 10 24.6 340 47.7 23.1 24.6 468 61.6 44.7 16.9 604 77 755
241.13.25.139 25 12.5 139 8.9 38.2 11 27.2 340 52.7 25.5 27.2 469 68 49.3 18.7 605 85 756
241.13.25.152 25 12.5 152 8.1 41.9 12.1 29.8 339 57.7 27.9 29.8 467 74.4 53.9 20.5 603 93 753
241.13.25.178 25 12.5 178 6.9 49.1 14.2 34.9 338 67.6 32.7 34.9 466 87.2 63.2 24 602 109 752
241.13.25.203 25 12.5 203 6.1 55.8 16.1 39.7 340 76.9 37.2 39.7 469 99.2 71.9 27.3 605 124 756
241.13.25.305 25 12.5 305 4 84.6 24.4 60.2 338 116.6 56.4 60.2 466 150.4 109 41.4 602 188 752
241.13.32.038 32 16 38 43.8 9.9 2.9 7 434 13.6 6.6 7 597 17.6 12.8 4.8 771 22 964
241.13.32.044 32 16 44 37.5 11.7 3.4 8.3 439 16.1 7.8 8.3 604 20.8 15.1 5.7 780 26 975
241.13.32.051 32 16 51 32.3 13.9 4 9.9 451 19.2 9.3 9.9 621 24.8 18 6.8 801 31 1001
241.13.32.064 32 16 64 25.4 17.6 5.1 12.5 446 24.2 11.7 12.5 614 31.2 22.6 8.6 792 39 991
241.13.32.076 32 16 76 21.3 21.1 6.1 15 450 29.1 14.1 15 621 37.6 27.3 10.3 801 47 1001
241.13.32.089 32 16 89 18.1 25.2 7.3 17.9 456 34.7 16.8 17.9 628 44.8 32.5 12.3 811 56 1014
241.13.32.102 32 16 102 15.8 28.8 8.3 20.5 455 39.7 19.2 20.5 627 51.2 37.1 14.1 809 64 1011
241.13.32.115 32 16 115 13.9 32.9 9.5 23.4 457 45.3 21.9 23.4 629 58.4 42.3 16.1 812 73 1015
241.13.32.127 32 16 127 12.6 36.5 10.5 25.9 459 50.2 24.3 25.9 633 64.8 47 17.8 816 81 1021
241.13.32.139 32 16 139 11.4 40 11.6 28.5 457 55.2 26.7 28.5 629 71.2 51.6 19.6 812 89 1015
241.13.32.152 32 16 152 10.5 43.6 12.6 31 458 60.1 29.1 31 631 77.6 56.3 21.3 815 97 1018
241.13.32.178 32 16 178 8.9 51.3 14.8 36.5 457 70.7 34.2 36.5 629 91.2 66.1 25.1 812 114 1015
241.13.32.203 32 16 203 7.8 59 17 41.9 460 81.2 39.3 41.9 634 104.8 76 28.8 817 131 1022
241.13.32.254 32 16 254 6.2 73.3 21.2 52.2 455 101.1 48.9 52.2 627 130.4 94.5 35.9 808 163 1011
241.13.32.305 32 16 305 5.2 88.7 25.6 63 461 122.1 59.1 63 635 157.6 114.3 43.3 820 197 1024

F28 subject to alterations


High performance compression spring, XSF, Colour "Violet"
preloading force Dh = dia. of guide sleeve
Dd Dd = diameter of guide pin
preload S V L0 = free length of spring
S1

S2
L1…Ln = length of loaded spring

Sn
F1

SA
F2 (mm) as related to
spring forces F1…Fn
LBL = length of compacted
L0

H15
Dh spring (i.e. wire-to-wire)
L1

Fn
L2

F1…Fn = forces (N) as related to


Ln
L BL

length of spring L1…Ln


SV1…SV7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.13. High performance compression spring, XSF, Colour "Violet"


45% 62% 80% 100%
Order No Dh Dd L0 R S1 SV1 SA1 F1 S2 SV2 SA2 F2 S3 SV3 SA3 F3 Sn Fn
241.13.40.051 40 20 51 50.8 11.7 3.4 8.3 594 16.1 7.8 8.3 819 20.8 15.1 5.7 1057 26 1321
241.13.40.064 40 20 64 39.7 15.3 4.4 10.9 607 21.1 10.2 10.9 837 27.2 19.7 7.5 1080 34 1350
241.13.40.076 40 20 76 33.1 18 5.2 12.8 596 24.8 12 12.8 821 32 23.2 8.8 1059 40 1324
241.13.40.089 40 20 89 28.1 21.6 6.2 15.4 607 29.8 14.4 15.4 836 38.4 27.8 10.6 1079 48 1349
241.13.40.102 40 20 102 24.5 24.8 7.2 17.6 606 34.1 16.5 17.6 835 44 31.9 12.1 1078 55 1348
241.13.40.115 40 20 115 21.6 28.4 8.2 20.2 612 39.1 18.9 20.2 844 50.4 36.5 13.9 1089 63 1361
241.13.40.127 40 20 127 19.5 31.5 9.1 22.4 614 43.4 21 22.4 846 56 40.6 15.4 1092 70 1365
241.13.40.139 40 20 139 17.8 34.2 9.9 24.3 609 47.1 22.8 24.3 839 60.8 44.1 16.7 1082 76 1353
241.13.40.152 40 20 152 16.3 37.8 10.9 26.9 616 52.1 25.2 26.9 849 67.2 48.7 18.5 1095 84 1369
241.13.40.178 40 20 178 13.8 44.5 12.9 31.7 615 61.4 29.7 31.7 847 79.2 57.4 21.8 1093 99 1366
241.13.40.203 40 20 203 12.1 50.8 14.7 36.2 615 70.1 33.9 36.2 848 90.4 65.5 24.9 1094 113 1367
241.13.40.254 40 20 254 9.7 63.9 18.5 45.4 620 88 42.6 45.4 854 113.6 82.4 31.2 1102 142 1377
241.13.40.305 40 20 305 8 77 22.2 54.7 616 106 51.3 54.7 848 136.8 99.2 37.6 1094 171 1368
241.13.50.064 50 25 64 80.2 16.6 4.8 11.8 1335 22.9 11.1 11.8 1840 29.6 21.5 8.1 2374 37 2967
241.13.50.076 50 25 76 66.9 20.2 5.9 14.4 1355 27.9 13.5 14.4 1867 36 26.1 9.9 2408 45 3011
241.13.50.089 50 25 89 56.6 23.9 6.9 17 1350 32.9 15.9 17 1860 42.4 30.7 11.7 2400 53 3000
241.13.50.102 50 25 102 40.3 27.9 8.1 19.8 1124 38.4 18.6 19.8 1549 49.6 36 13.6 1999 62 2499
241.13.50.115 50 25 115 43.5 31.5 9.1 22.4 1370 43.4 21 22.4 1888 56 40.6 15.4 2436 70 3045
241.13.50.127 50 25 127 39.3 35.1 10.1 25 1379 48.4 23.4 25 1901 62.4 45.2 17.2 2452 78 3065
241.13.50.139 50 25 139 35.8 38.2 11 27.2 1369 52.7 25.5 27.2 1887 68 49.3 18.7 2434 85 3043
241.13.50.152 50 25 152 32.8 42.3 12.2 30.1 1387 58.3 28.2 30.1 1912 75.2 54.5 20.7 2467 94 3083
241.13.50.178 50 25 178 27.8 49.5 14.3 35.2 1376 68.2 33 35.2 1896 88 63.8 24.2 2446 110 3058
241.13.50.203 50 25 203 24.2 56.7 16.4 40.3 1372 78.1 37.8 40.3 1891 100.8 73.1 27.7 2439 126 3049
241.13.50.254 50 25 254 19.2 71.5 20.7 50.9 1374 98.6 47.7 50.9 1893 127.2 92.2 35 2442 159 3053
241.13.50.305 50 25 305 16 86.4 25 61.4 1382 119 57.6 61.4 1905 153.6 111.4 42.2 2458 192 3072

subject to alterations F29


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅10 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green”
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.10.025 10,0 5,0 25 10,0 3,9 1,7 2,2 39 5,2 1,7 3,5 52 5,9 1,7 4,2 59 6,5 2,3 4,2 65
241.14.10.032 10,0 5,0 32 8,5 4,8 2,1 2,7 41 6,4 2,1 4,3 54 7,2 2,1 5,1 61 8,0 2,9 5,1 68
241.14.10.038 10,0 5,0 38 6,8 6,0 2,6 3,4 41 8,0 2,6 5,4 54 9,0 2,6 6,4 61 10,0 3,6 6,4 68
241.14.10.044 10,0 5,0 44 6,0 6,9 3,0 3,9 41 9,2 3,0 6,2 55 10,4 3,0 7,4 62 11,5 4,1 7,4 69
241.14.10.051 10,0 5,0 51 5,0 8,1 3,5 4,6 41 10,8 3,5 7,3 54 12,2 3,5 8,7 61 13,5 4,9 8,6 68
241.14.10.064 10,0 5,0 64 4,3 10,2 4,4 5,8 44 13,6 4,4 9,2 58 15,3 4,4 10,9 66 17,0 6,1 10,9 73
241.14.10.076 10,0 5,0 76 3,2 12,0 5,2 6,8 38 16,0 5,2 10,8 51 18,0 5,2 12,8 58 20,0 7,2 12,8 64
241.14.10.305 10,0 5,0 305 1,1 48,9 21,2 27,7 54 65,2 21,2 44,0 72 73,4 21,2 52,2 81 81,5 29,3 52,2 90

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.10.025 10,0 5,0 25 10,0 7,2 3,0 4,2 72 8,1 3,9 4,2 81 10,4 7,5 2,9 104 13,0 12,0 130,0
241.14.10.032 10,0 5,0 32 8,5 8,8 3,7 5,1 75 9,9 4,8 5,1 84 12,8 9,3 3,5 109 16,0 16,0 136,0
241.14.10.038 10,0 5,0 38 6,8 11,0 4,6 6,4 75 12,4 6,0 6,4 84 16,0 11,6 4,4 109 20,0 18,0 136,0
241.14.10.044 10,0 5,0 44 6,0 12,7 5,3 7,4 76 14,3 6,9 7,4 86 18,4 13,3 5,1 110 23,0 21,0 138,0
241.14.10.051 10,0 5,0 51 5,0 14,9 6,2 8,7 75 16,7 8,1 8,6 84 21,6 15,7 5,9 108 27,0 24,0 135,0
241.14.10.064 10,0 5,0 64 4,3 18,7 7,8 10,9 80 21,1 10,2 10,9 91 27,2 19,7 7,5 117 34,0 30,0 146,2
241.14.10.076 10,0 5,0 76 3,2 22,0 9,2 12,8 70 24,8 12,0 12,8 79 32,0 23,2 8,8 102 40,0 36,0 128,0
241.14.10.305 10,0 5,0 305 1,1 89,7 37,5 52,2 99 101,0 48,9 52,2 111 130,4 94,5 35,9 143 163,0 142,0 179,3

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue”
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.10.025 10,0 5,0 25 16,0 3,3 1,4 1,9 53 4,4 1,4 3,0 70 5,0 1,4 3,6 80 5,5 2,0 3,5 88
241.15.10.032 10,0 5,0 32 13,1 3,9 1,7 2,2 51 5,2 1,7 3,5 68 5,9 1,7 4,2 77 6,5 2,3 4,2 85
241.15.10.038 10,0 5,0 38 11,9 4,8 2,1 2,7 57 6,4 2,1 4,3 76 7,2 2,1 5,1 86 8,0 2,9 5,1 95
241.15.10.044 10,0 5,0 44 10,3 5,7 2,5 3,2 59 7,6 2,5 5,1 78 8,6 2,5 6,1 89 9,5 3,4 6,1 98
241.15.10.051 10,0 5,0 51 8,9 6,3 2,7 3,6 56 8,4 2,7 5,7 75 9,5 2,7 6,8 85 10,5 3,8 6,7 93
241.15.10.064 10,0 5,0 64 7,6 8,1 3,5 4,6 62 10,8 3,5 7,3 82 12,2 3,5 8,7 93 13,5 4,9 8,6 103
241.15.10.076 10,0 5,0 76 5,3 9,9 4,3 5,6 52 13,2 4,3 8,9 70 14,9 4,3 10,6 79 16,5 5,9 10,6 87
241.15.10.305 10,0 5,0 305 1,6 40,8 17,7 23,1 65 54,4 17,7 36,7 87 61,2 17,7 43,5 98 68,0 24,5 43,5 109

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.10.025 10,0 5,0 25 16,0 6,1 2,5 3,6 98 6,8 3,3 3,5 109 8,8 6,4 2,4 141 11,0 14,0 176,0
241.15.10.032 10,0 5,0 32 13,1 7,2 3,0 4,2 94 8,1 3,9 4,2 106 10,4 7,5 2,9 136 13,0 19,0 170,3
241.15.10.038 10,0 5,0 38 11,9 8,8 3,7 5,1 105 9,9 4,8 5,1 118 12,8 9,3 3,5 152 16,0 22,0 190,4
241.15.10.044 10,0 5,0 44 10,3 10,5 4,4 6,1 108 11,8 5,7 6,1 122 15,2 11,0 4,2 157 19,0 25,0 195,7
241.15.10.051 10,0 5,0 51 8,9 11,6 4,8 6,8 103 13,0 6,3 6,7 116 16,8 12,2 4,6 150 21,0 30,0 186,9
241.15.10.064 10,0 5,0 64 7,6 14,9 6,2 8,7 113 16,7 8,1 8,6 127 21,6 15,7 5,9 164 27,0 37,0 205,2
241.15.10.076 10,0 5,0 76 5,3 18,2 7,6 10,6 96 20,5 9,9 10,6 109 26,4 19,1 7,3 140 33,0 43,0 174,9
241.15.10.305 10,0 5,0 305 1,6 74,8 31,3 43,5 120 84,3 40,8 43,5 135 108,8 78,9 29,9 174 136,0 169,0 217,6

F30 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅10
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.10.025 10,0 5,0 25 22,6 2,7 1,2 1,5 61 3,6 1,2 2,4 81 4,0 1,2 2,8 90 4,5 1,6 2,9 102
241.16.10.032 10,0 5,0 32 17,7 3,5 1,5 2,0 62 4,7 1,5 3,2 83 5,3 1,5 3,8 94 5,9 2,1 3,8 104
241.16.10.038 10,0 5,0 38 16,7 4,2 1,8 2,4 70 5,6 1,8 3,8 94 6,3 1,8 4,5 105 7,0 2,5 4,5 117
241.16.10.044 10,0 5,0 44 14,7 5,1 2,2 2,9 75 6,8 2,2 4,6 100 7,7 2,2 5,5 113 8,5 3,1 5,4 125
241.16.10.051 10,0 5,0 51 12,8 5,7 2,5 3,2 73 7,6 2,5 5,1 97 8,6 2,5 6,1 110 9,5 3,4 6,1 122
241.16.10.064 10,0 5,0 64 10,8 7,5 3,3 4,2 81 10,0 3,3 6,7 108 11,3 3,3 8,0 122 12,5 4,5 8,0 135
241.16.10.076 10,0 5,0 76 7,8 8,7 3,8 4,9 68 11,6 3,8 7,8 90 13,1 3,8 9,3 102 14,5 5,2 9,3 113
241.16.10.305 10,0 5,0 305 2,0 36,0 15,6 20,4 72 48,0 15,6 32,4 96 54,0 15,6 38,4 108 60,0 21,6 38,4 120

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.10.025 10,0 5,0 25 22,6 4,9 2,0 2,9 111 5,5 2,7 2,8 124 7,1 5,2 1,9 160 8,9 16,1 201,1
241.16.10.032 10,0 5,0 32 17,7 6,4 2,7 3,7 113 7,3 3,5 3,8 129 9,4 6,8 2,6 166 11,7 20,3 207,1
241.16.10.038 10,0 5,0 38 16,7 7,7 3,2 4,5 129 8,7 4,2 4,5 145 11,2 8,1 3,1 187 14,0 24,0 233,8
241.16.10.044 10,0 5,0 44 14,7 9,4 3,9 5,5 138 10,5 5,1 5,4 154 13,6 9,9 3,7 200 17,0 27,0 249,9
241.16.10.051 10,0 5,0 51 12,8 10,5 4,4 6,1 134 11,8 5,7 6,1 151 15,2 11,0 4,2 195 19,0 32,0 243,2
241.16.10.064 10,0 5,0 64 10,8 13,8 5,8 8,0 149 15,5 7,5 8,0 167 20,0 14,5 5,5 216 25,0 39,0 270,0
241.16.10.076 10,0 5,0 76 7,8 16,0 6,7 9,3 125 18,0 8,7 9,3 140 23,2 16,8 6,4 181 29,0 47,0 226,2
241.16.10.305 10,0 5,0 305 2,0 66,0 27,6 38,4 132 74,4 36,0 38,4 149 96,0 69,6 26,4 192 120,0 185,0 240,0

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.10.025 10,0 5,0 25 34,3 2,1 0,9 1,2 72 2,8 0,9 1,9 96 3,1 0,9 2,2 106 3,5 1,4 2,1 120
241.17.10.032 10,0 5,0 32 25,5 2,4 1,0 1,4 61 3,2 1,0 2,2 82 3,6 1,0 2,6 92 4,0 1,5 2,5 102
241.17.10.038 10,0 5,0 38 21,6 3,5 1,5 2,0 76 4,6 1,5 3,1 99 5,2 1,5 3,7 112 5,8 2,2 3,6 125
241.17.10.044 10,0 5,0 44 17,9 3,9 1,7 2,2 70 5,2 1,7 3,5 93 5,8 1,7 4,1 104 6,5 2,5 4,0 116
241.17.10.051 10,0 5,0 51 15,1 4,5 1,9 2,6 68 6,0 1,9 4,1 91 6,7 1,9 4,8 101 7,5 2,9 4,6 113
241.17.10.064 10,0 5,0 64 12,3 6,4 2,8 3,6 78 8,5 2,8 5,7 104 9,6 2,8 6,8 118 10,7 4,1 6,6 131
241.17.10.076 10,0 5,0 76 10,2 7,4 3,2 4,2 75 9,8 3,2 6,6 100 11,1 3,2 7,9 113 12,3 4,7 7,6 125
241.17.10.305 10,0 5,0 305 2,5 31,2 13,5 17,7 76 41,6 13,5 28,1 102 46,8 13,5 33,3 115 52,0 20,0 32,0 127

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.10.025 10,0 5,0 25 34,3 3,8 1,7 2,1 130 4,3 2,2 2,1 148 5,6 4,1 1,5 192 7,0 18,0 240,4
241.17.10.032 10,0 5,0 32 25,5 4,4 1,9 2,5 112 5,0 2,5 2,5 128 6,4 4,7 1,7 163 8,0 24,0 204,1
241.17.10.038 10,0 5,0 38 21,6 6,4 2,8 3,6 138 7,2 3,6 3,6 155 9,3 6,8 2,5 201 11,6 26,4 250,3
241.17.10.044 10,0 5,0 44 17,9 7,2 3,1 4,1 129 8,1 4,1 4,0 145 10,4 7,6 2,8 186 13,0 31,0 232,1
241.17.10.051 10,0 5,0 51 15,1 8,2 3,6 4,6 124 9,3 4,7 4,6 141 12,0 8,8 3,2 181 15,0 36,0 226,7
241.17.10.064 10,0 5,0 64 12,3 11,7 5,2 6,5 143 13,2 6,7 6,5 162 17,0 12,4 4,6 208 21,3 42,7 261,1
241.17.10.076 10,0 5,0 76 10,2 13,5 6,0 7,5 138 15,2 7,7 7,5 155 19,7 14,4 5,3 201 24,6 51,4 250,9
241.17.10.305 10,0 5,0 305 2,5 57,2 25,2 32,0 140 64,5 32,5 32,0 158 83,2 60,8 22,4 204 104,0 201,0 254,8

subject to alterations F31


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅13 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green”
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.13.025 12,5 6,3 25 18,0 3,9 1,7 2,2 70 5,2 1,7 3,5 94 5,9 1,7 4,2 106 6,5 2,3 4,2 117
241.14.13.032 12,5 6,3 32 16,4 5,1 2,2 2,9 84 6,8 2,2 4,6 112 7,7 2,2 5,5 126 8,5 3,1 5,4 139
241.14.13.038 12,5 6,3 38 13,6 6,0 2,6 3,4 82 8,0 2,6 5,4 109 9,0 2,6 6,4 122 10,0 3,6 6,4 136
241.14.13.044 12,5 6,3 44 12,1 6,9 3,0 3,9 83 9,2 3,0 6,2 111 10,4 3,0 7,4 126 11,5 4,1 7,4 139
241.14.13.051 12,5 6,3 51 11,4 8,1 3,5 4,6 92 10,8 3,5 7,3 123 12,2 3,5 8,7 139 13,5 4,9 8,6 154
241.14.13.064 12,5 6,3 64 9,3 10,5 4,6 5,9 98 14,0 4,6 9,4 130 15,8 4,6 11,2 147 17,5 6,3 11,2 163
241.14.13.076 12,5 6,3 76 7,1 12,3 5,3 7,0 87 16,4 5,3 11,1 116 18,5 5,3 13,2 131 20,5 7,4 13,1 146
241.14.13.089 12,5 6,3 89 5,4 14,7 6,4 8,3 79 19,6 6,4 13,2 106 22,1 6,4 15,7 119 24,5 8,8 15,7 132
241.14.13.305 12,5 6,3 305 1,4 49,8 21,6 28,2 70 66,4 21,6 44,8 93 74,7 21,6 53,1 105 83,0 29,9 53,1 116

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.13.025 12,5 6,3 25 18,0 7,2 3,0 4,2 130 8,1 3,9 4,2 146 10,4 7,5 2,9 187 13,0 12,0 234,0
241.14.13.032 12,5 6,3 32 16,4 9,4 3,9 5,5 154 10,5 5,1 5,4 172 13,6 9,9 3,7 223 17,0 15,0 278,8
241.14.13.038 12,5 6,3 38 13,6 11,0 4,6 6,4 150 12,4 6,0 6,4 169 16,0 11,6 4,4 218 20,0 18,0 272,0
241.14.13.044 12,5 6,3 44 12,1 12,7 5,3 7,4 154 14,3 6,9 7,4 173 18,4 13,3 5,1 223 23,0 21,0 278,3
241.14.13.051 12,5 6,3 51 11,4 14,9 6,2 8,7 170 16,7 8,1 8,6 190 21,6 15,7 5,9 246 27,0 24,0 307,8
241.14.13.064 12,5 6,3 64 9,3 19,3 8,1 11,2 179 21,7 10,5 11,2 202 28,0 20,3 7,7 260 35,0 29,0 325,5
241.14.13.076 12,5 6,3 76 7,1 22,6 9,4 13,2 160 25,4 12,3 13,1 180 32,8 23,8 9,0 233 41,0 35,0 291,1
241.14.13.089 12,5 6,3 89 5,4 27,0 11,3 15,7 146 30,4 14,7 15,7 164 39,2 28,4 10,8 212 49,0 40,0 264,6
241.14.13.305 12,5 6,3 305 1,4 91,3 38,2 53,1 128 103,0 49,8 53,1 144 132,8 96,3 36,5 186 166,0 139,0 232,4

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue”
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.13.025 12,5 6,3 25 30,0 3,3 1,4 1,9 99 4,4 1,4 3,0 132 5,0 1,4 3,6 150 5,5 2,0 3,5 165
241.15.13.032 12,5 6,3 32 24,8 3,9 1,7 2,2 97 5,2 1,7 3,5 129 5,9 1,7 4,2 146 6,5 2,3 4,2 161
241.15.13.038 12,5 6,3 38 21,4 4,8 2,1 2,7 103 6,4 2,1 4,3 137 7,2 2,1 5,1 154 8,0 2,9 5,1 171
241.15.13.044 12,5 6,3 44 18,5 5,7 2,5 3,2 105 7,6 2,5 5,1 141 8,6 2,5 6,1 159 9,5 3,4 6,1 176
241.15.13.051 12,5 6,3 51 15,5 6,6 2,9 3,7 102 8,8 2,9 5,9 136 9,9 2,9 7,0 153 11,0 4,0 7,0 171
241.15.13.064 12,5 6,3 64 12,1 8,4 3,6 4,8 102 11,2 3,6 7,6 136 12,6 3,6 9,0 152 14,0 5,0 9,0 169
241.15.13.076 12,5 6,3 76 10,2 10,2 4,4 5,8 104 13,6 4,4 9,2 139 15,3 4,4 10,9 156 17,0 6,1 10,9 173
241.15.13.089 12,5 6,3 89 8,4 12,3 5,3 7,0 103 16,4 5,3 11,1 138 18,5 5,3 13,2 155 20,5 7,4 13,1 172
241.15.13.305 12,5 6,3 305 2,1 43,2 18,7 24,5 91 57,6 18,7 38,9 121 64,8 18,7 46,1 136 72,0 25,9 46,1 151

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.13.025 12,5 6,3 25 30,0 6,1 2,5 3,6 183 6,8 3,3 3,5 204 8,8 6,4 2,4 264 11,0 14,0 330,0
241.15.13.032 12,5 6,3 32 24,8 7,2 3,0 4,2 179 8,1 3,9 4,2 201 10,4 7,5 2,9 258 13,0 19,0 322,4
241.15.13.038 12,5 6,3 38 21,4 8,8 3,7 5,1 188 9,9 4,8 5,1 212 12,8 9,3 3,5 274 16,0 22,0 342,4
241.15.13.044 12,5 6,3 44 18,5 10,5 4,4 6,1 194 11,8 5,7 6,1 218 15,2 11,0 4,2 281 19,0 25,0 351,5
241.15.13.051 12,5 6,3 51 15,5 12,1 5,1 7,0 188 13,6 6,6 7,0 211 17,6 12,8 4,8 273 22,0 29,0 341,0
241.15.13.064 12,5 6,3 64 12,1 15,4 6,4 9,0 186 17,4 8,4 9,0 211 22,4 16,2 6,2 271 28,0 36,0 338,8
241.15.13.076 12,5 6,3 76 10,2 18,7 7,8 10,9 191 21,1 10,2 10,9 215 27,2 19,7 7,5 277 34,0 42,0 346,8
241.15.13.089 12,5 6,3 89 8,4 22,6 9,4 13,2 190 25,4 12,3 13,1 213 32,8 23,8 9,0 276 41,0 48,0 344,4
241.15.13.305 12,5 6,3 305 2,1 79,2 33,1 46,1 166 89,3 43,2 46,1 188 115,2 83,5 31,7 242 144,0 161,0 302,4

F32 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅13
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.13.025 12,5 6,3 25 42,2 2,6 1,1 1,5 110 3,5 1,1 2,4 148 3,9 1,1 2,8 165 4,4 1,6 2,8 186
241.16.13.032 12,5 6,3 32 33,4 3,3 1,4 1,9 110 4,4 1,4 3,0 147 5,0 1,4 3,6 167 5,5 2,0 3,5 184
241.16.13.038 12,5 6,3 38 29,4 4,1 1,8 2,3 121 5,4 1,8 3,6 159 6,1 1,8 4,3 179 6,8 2,4 4,4 200
241.16.13.044 12,5 6,3 44 24,5 4,8 2,1 2,7 118 6,4 2,1 4,3 157 7,2 2,1 5,1 176 8,0 2,9 5,1 196
241.16.13.051 12,5 6,3 51 19,6 5,7 2,5 3,2 112 7,6 2,5 5,1 149 8,6 2,5 6,1 169 9,5 3,4 6,1 186
241.16.13.064 12,5 6,3 64 14,7 7,2 3,1 4,1 106 9,6 3,1 6,5 141 10,8 3,1 7,7 159 12,0 4,3 7,7 176
241.16.13.076 12,5 6,3 76 13,7 8,7 3,8 4,9 119 11,6 3,8 7,8 159 13,1 3,8 9,3 179 14,5 5,2 9,3 199
241.16.13.089 12,5 6,3 89 11,8 9,9 4,3 5,6 117 13,2 4,3 8,9 156 14,9 4,3 10,6 176 16,5 5,9 10,6 195
241.16.13.305 12,5 6,3 305 2,9 36,0 15,6 20,4 104 48,0 15,6 32,4 139 54,0 15,6 38,4 157 60,0 21,6 38,4 174

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.13.025 12,5 6,3 25 42,2 4,8 2,0 2,8 203 5,4 2,6 2,8 228 7,0 5,0 2,0 295 8,7 16,3 367,1
241.16.13.032 12,5 6,3 32 33,4 6,1 2,5 3,6 204 6,8 3,3 3,5 227 8,8 6,4 2,4 294 11,0 21,0 367,4
241.16.13.038 12,5 6,3 38 29,4 7,4 3,1 4,3 218 8,4 4,1 4,3 247 10,8 7,8 3,0 318 13,5 24,5 396,9
241.16.13.044 12,5 6,3 44 24,5 8,8 3,7 5,1 216 9,9 4,8 5,1 243 12,8 9,3 3,5 314 16,0 28,0 392,0
241.16.13.051 12,5 6,3 51 19,6 10,5 4,4 6,1 206 11,8 5,7 6,1 231 15,2 11,0 4,2 298 19,0 32,0 372,4
241.16.13.064 12,5 6,3 64 14,7 13,2 5,5 7,7 194 14,9 7,2 7,7 219 19,2 13,9 5,3 282 24,0 40,0 352,8
241.16.13.076 12,5 6,3 76 13,7 16,0 6,7 9,3 219 18,0 8,7 9,3 247 23,2 16,8 6,4 318 29,0 47,0 397,3
241.16.13.089 12,5 6,3 89 11,8 18,2 7,6 10,6 215 20,5 9,9 10,6 242 26,4 19,1 7,3 312 33,0 56,0 389,4
241.16.13.305 12,5 6,3 305 2,9 66,0 27,6 38,4 191 74,4 36,0 38,4 216 96,0 69,6 26,4 278 120,0 185,0 348,0

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.13.025 12,5 6,3 25 58,6 2,7 1,2 1,5 158 3,6 1,2 2,4 211 4,1 1,2 2,9 237 4,5 1,6 2,9 264
241.17.13.032 12,5 6,3 32 43,9 3,2 1,4 1,8 140 4,2 1,4 2,9 186 4,8 1,4 3,4 209 5,3 1,9 3,4 233
241.17.13.038 12,5 6,3 38 36,0 3,9 1,7 2,2 140 5,2 1,7 3,5 187 5,9 1,7 4,2 211 6,5 2,3 4,2 234
241.17.13.044 12,5 6,3 44 30,3 4,7 2,0 2,6 141 6,2 2,0 4,2 188 7,0 2,0 5,0 211 7,8 2,8 5,0 235
241.17.13.051 12,5 6,3 51 26,2 5,4 2,3 3,1 141 7,2 2,3 4,9 189 8,1 2,3 5,8 212 9,0 3,2 5,8 236
241.17.13.064 12,5 6,3 64 21,2 6,6 2,9 3,7 140 8,8 2,9 5,9 187 9,9 2,9 7,0 210 11,0 4,0 7,0 233
241.17.13.076 12,5 6,3 76 17,1 8,1 3,5 4,6 139 10,8 3,5 7,3 185 12,2 3,5 8,6 208 13,5 4,9 8,6 231
241.17.13.089 12,5 6,3 89 14,5 9,9 4,3 5,6 144 13,2 4,3 8,9 191 14,9 4,3 10,6 215 16,5 5,9 10,6 239
241.17.13.305 12,5 6,3 305 4,3 33,6 14,6 19,0 144 44,8 14,6 30,2 193 50,4 14,6 35,8 217 56,0 20,2 35,8 241

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.13.025 12,5 6,3 25 58,6 5,0 2,1 2,9 290 5,6 2,7 2,9 327 7,2 5,2 2,0 422 9,0 16,0 527,1
241.17.13.032 12,5 6,3 32 43,9 5,8 2,4 3,4 256 6,6 3,2 3,4 289 8,5 6,1 2,3 372 10,6 21,4 465,3
241.17.13.038 12,5 6,3 38 36,0 7,2 3,0 4,2 257 8,1 3,9 4,2 290 10,4 7,5 2,9 374 13,0 25,0 468,0
241.17.13.044 12,5 6,3 44 30,3 8,5 3,6 5,0 258 9,6 4,7 5,0 291 12,4 9,0 3,4 376 15,5 28,5 469,7
241.17.13.051 12,5 6,3 51 26,2 9,9 4,1 5,8 259 11,2 5,4 5,8 292 14,4 10,4 4,0 377 18,0 33,0 471,6
241.17.13.064 12,5 6,3 64 21,2 12,1 5,1 7,0 257 13,6 6,6 7,0 289 17,6 12,8 4,8 373 22,0 42,0 466,4
241.17.13.076 12,5 6,3 76 17,1 14,9 6,2 8,6 254 16,7 8,1 8,6 286 21,6 15,7 5,9 369 27,0 49,0 461,7
241.17.13.089 12,5 6,3 89 14,5 18,2 7,6 10,6 263 20,5 9,9 10,6 297 26,4 19,1 7,3 383 33,0 56,0 478,5
241.17.13.305 12,5 6,3 305 4,3 61,6 25,8 35,8 265 69,4 33,6 35,8 299 89,6 65,0 24,6 385 112,0 193,0 481,6

subject to alterations F33


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅16 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.16.025 16,0 8,0 25 23,5 3,9 1,7 2,2 92 5,2 1,7 3,5 122 5,9 1,7 4,2 139 6,5 2,3 4,2 153
241.14.16.032 16,0 8,0 32 23,0 4,8 2,1 2,7 110 6,4 2,1 4,3 147 7,2 2,1 5,1 166 8,0 2,9 5,1 184
241.14.16.038 16,0 8,0 38 19,3 6,0 2,6 3,4 116 8,0 2,6 5,4 154 9,0 2,6 6,4 174 10,0 3,6 6,4 193
241.14.16.044 16,0 8,0 44 17,1 6,9 3,0 3,9 118 9,2 3,0 6,2 157 10,4 3,0 7,4 178 11,5 4,1 7,4 197
241.14.16.051 16,0 8,0 51 15,7 8,1 3,5 4,6 127 10,8 3,5 7,3 170 12,2 3,5 8,7 192 13,5 4,9 8,6 212
241.14.16.064 16,0 8,0 64 10,7 10,2 4,4 5,8 109 13,6 4,4 9,2 146 15,3 4,4 10,9 164 17,0 6,1 10,9 182
241.14.16.076 16,0 8,0 76 10,0 12,3 5,3 7,0 123 16,4 5,3 11,1 164 18,5 5,3 13,2 185 20,5 7,4 13,1 205
241.14.16.089 16,0 8,0 89 8,6 14,7 6,4 8,3 126 19,6 6,4 13,2 169 22,1 6,4 15,7 190 24,5 8,8 15,7 211
241.14.16.102 16,0 8,0 102 7,9 16,8 7,3 9,5 133 22,4 7,3 15,1 177 25,2 7,3 17,9 199 28,0 10,1 17,9 221
241.14.16.305 16,0 8,0 305 2,6 51,0 22,1 28,9 133 68,0 22,1 45,9 177 76,5 22,1 54,4 199 85,0 30,6 54,4 221

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.16.025 16,0 8,0 25 23,5 7,2 3,0 4,2 169 8,1 3,9 4,2 190 10,4 7,5 2,9 244 13,0 12,0 305,5
241.14.16.032 16,0 8,0 32 23,0 8,8 3,7 5,1 202 9,9 4,8 5,1 228 12,8 9,3 3,5 294 16,0 16,0 368,0
241.14.16.038 16,0 8,0 38 19,3 11,0 4,6 6,4 212 12,4 6,0 6,4 239 16,0 11,6 4,4 309 20,0 18,0 386,0
241.14.16.044 16,0 8,0 44 17,1 12,7 5,3 7,4 217 14,3 6,9 7,4 245 18,4 13,3 5,1 315 23,0 21,0 393,3
241.14.16.051 16,0 8,0 51 15,7 14,9 6,2 8,7 234 16,7 8,1 8,6 262 21,6 15,7 5,9 339 27,0 24,0 423,9
241.14.16.064 16,0 8,0 64 10,7 18,7 7,8 10,9 200 21,1 10,2 10,9 226 27,2 19,7 7,5 291 34,0 30,0 363,8
241.14.16.076 16,0 8,0 76 10,0 22,6 9,4 13,2 226 25,4 12,3 13,1 254 32,8 23,8 9,0 328 41,0 35,0 410,0
241.14.16.089 16,0 8,0 89 8,6 27,0 11,3 15,7 232 30,4 14,7 15,7 261 39,2 28,4 10,8 337 49,0 40,0 421,4
241.14.16.102 16,0 8,0 102 7,9 30,8 12,9 17,9 243 34,7 16,8 17,9 274 44,8 32,5 12,3 354 56,0 46,0 442,4
241.14.16.305 16,0 8,0 305 2,6 93,5 39,1 54,4 243 105,0 51,0 54,4 274 136,0 98,6 37,4 354 170,0 135,0 442,0

F34 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅10
∅16
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.16.025 16,0 8,0 25 49,4 3,3 1,4 1,9 163 4,4 1,4 3,0 217 5,0 1,4 3,6 247 5,5 2,0 3,5 272
241.15.16.032 16,0 8,0 32 37,1 3,9 1,7 2,2 145 5,2 1,7 3,5 193 5,9 1,7 4,2 219 6,5 2,3 4,2 241
241.15.16.038 16,0 8,0 38 33,9 4,8 2,1 2,7 163 6,4 2,1 4,3 217 7,2 2,1 5,1 244 8,0 2,9 5,1 271
241.15.16.044 16,0 8,0 44 30,0 5,7 2,5 3,2 171 7,6 2,5 5,1 228 8,6 2,5 6,1 258 9,5 3,4 6,1 285
241.15.16.051 16,0 8,0 51 26,4 6,3 2,7 3,6 166 8,4 2,7 5,7 222 9,5 2,7 6,8 251 10,5 3,8 6,7 277
241.15.16.064 16,0 8,0 64 20,2 8,1 3,5 4,6 164 10,8 3,5 7,3 218 12,2 3,5 8,7 246 13,5 4,9 8,6 273
241.15.16.076 16,0 8,0 76 17,9 9,9 4,3 5,6 177 13,2 4,3 8,9 236 14,9 4,3 10,6 267 16,5 5,9 10,6 295
241.15.16.089 16,0 8,0 89 15,2 11,7 5,1 6,6 178 15,6 5,1 10,5 237 17,6 5,1 12,5 268 19,5 7,0 12,5 296
241.15.16.102 16,0 8,0 102 13,5 13,5 5,9 7,6 182 18,0 5,9 12,1 243 20,3 5,9 14,4 274 22,5 8,1 14,4 304
241.15.16.305 16,0 8,0 305 4,8 41,4 17,9 23,5 199 55,2 17,9 37,3 265 62,1 17,9 44,2 298 69,0 24,8 44,2 331

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.16.025 16,0 8,0 25 49,4 6,1 2,5 3,6 301 6,8 3,3 3,5 336 8,8 6,4 2,4 435 11,0 14,0 543,4
241.15.16.032 16,0 8,0 32 37,1 7,2 3,0 4,2 267 8,1 3,9 4,2 301 10,4 7,5 2,9 386 13,0 19,0 482,3
241.15.16.038 16,0 8,0 38 33,9 8,8 3,7 5,1 298 9,9 4,8 5,1 336 12,8 9,3 3,5 434 16,0 22,0 542,4
241.15.16.044 16,0 8,0 44 30,0 10,5 4,4 6,1 315 11,8 5,7 6,1 354 15,2 11,0 4,2 456 19,0 25,0 570,0
241.15.16.051 16,0 8,0 51 26,4 11,6 4,8 6,8 306 13,0 6,3 6,7 343 16,8 12,2 4,6 444 21,0 30,0 554,4
241.15.16.064 16,0 8,0 64 20,2 14,9 6,2 8,7 301 16,7 8,1 8,6 337 21,6 15,7 5,9 436 27,0 37,0 545,4
241.15.16.076 16,0 8,0 76 17,9 18,2 7,6 10,6 326 20,5 9,9 10,6 367 26,4 19,1 7,3 473 33,0 43,0 590,7
241.15.16.089 16,0 8,0 89 15,2 21,5 9,0 12,5 327 24,2 11,7 12,5 368 31,2 22,6 8,6 474 39,0 50,0 592,8
241.15.16.102 16,0 8,0 102 13,5 24,8 10,4 14,4 335 27,9 13,5 14,4 377 36,0 26,1 9,9 486 45,0 57,0 607,5
241.15.16.305 16,0 8,0 305 4,8 75,9 31,7 44,2 364 85,6 41,4 44,2 411 110,4 80,0 30,4 530 138,0 167,0 662,4

subject to alterations F35


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅16 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.16.025 16,0 8,0 25 75,5 2,6 1,1 1,5 196 3,5 1,1 2,4 264 3,9 1,1 2,8 294 4,4 1,6 2,8 332
241.16.16.032 16,0 8,0 32 53,0 3,3 1,4 1,9 175 4,4 1,4 3,0 233 5,0 1,4 3,6 265 5,5 2,0 3,5 292
241.16.16.038 16,0 8,0 38 49,1 4,1 1,8 2,3 201 5,5 1,8 3,7 270 6,2 1,8 4,4 304 6,9 2,5 4,4 339
241.16.16.044 16,0 8,0 44 43,2 4,7 2,0 2,7 203 6,3 2,0 4,3 272 7,1 2,0 5,1 307 7,9 2,8 5,1 341
241.16.16.051 16,0 8,0 51 37,3 5,6 2,4 3,2 209 7,4 2,4 5,0 276 8,3 2,4 5,9 310 9,3 3,3 6,0 347
241.16.16.064 16,0 8,0 64 30,4 7,1 3,1 4,0 216 9,4 3,1 6,3 286 10,6 3,1 7,5 322 11,8 4,2 7,6 359
241.16.16.076 16,0 8,0 76 25,5 8,7 3,8 4,9 222 11,6 3,8 7,8 296 13,1 3,8 9,3 334 14,5 5,2 9,3 370
241.16.16.089 16,0 8,0 89 21,6 10,4 4,5 5,9 225 13,8 4,5 9,3 298 15,5 4,5 11,0 335 17,3 6,2 11,1 374
241.16.16.102 16,0 8,0 102 19,6 12,0 5,2 6,8 235 16,0 5,2 10,8 314 18,0 5,2 12,8 353 20,0 7,2 12,8 392
241.16.16.305 16,0 8,0 305 6,9 36,6 15,9 20,7 253 48,8 15,9 32,9 337 54,9 15,9 39,0 379 61,0 22,0 39,0 421

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.16.025 16,0 8,0 25 75,5 4,8 2,0 2,8 362 5,4 2,6 2,8 408 7,0 5,0 2,0 529 8,7 16,3 656,9
241.16.16.032 16,0 8,0 32 53,0 6,1 2,5 3,6 323 6,8 3,3 3,5 360 8,8 6,4 2,4 466 11,0 21,0 583,0
241.16.16.038 16,0 8,0 38 49,1 7,5 3,2 4,3 368 8,5 4,1 4,4 417 11,0 7,9 3,1 540 13,7 24,3 672,7
241.16.16.044 16,0 8,0 44 43,2 8,6 3,6 5,0 372 9,7 4,7 5,0 419 12,6 9,1 3,5 544 15,7 28,3 678,2
241.16.16.051 16,0 8,0 51 37,3 10,2 4,3 5,9 380 11,5 5,6 5,9 429 14,8 10,7 4,1 552 18,5 32,5 690,1
241.16.16.064 16,0 8,0 64 30,4 12,9 5,4 7,5 392 14,6 7,1 7,5 444 18,8 13,6 5,2 572 23,5 40,5 714,4
241.16.16.076 16,0 8,0 76 25,5 16,0 6,7 9,3 408 18,0 8,7 9,3 459 23,2 16,8 6,4 592 29,0 47,0 739,5
241.16.16.089 16,0 8,0 89 21,6 19,0 7,9 11,1 410 21,4 10,4 11,0 462 27,6 20,0 7,6 596 34,5 54,5 745,2
241.16.16.102 16,0 8,0 102 19,6 22,0 9,2 12,8 431 24,8 12,0 12,8 486 32,0 23,2 8,8 627 40,0 62,0 784,0
241.16.16.305 16,0 8,0 305 6,9 67,1 28,1 39,0 463 75,6 36,6 39,0 522 97,6 70,8 26,8 673 122,0 183,0 841,8

F36 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅10
∅16
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.16.025 16,0 8,0 25 118 2,7 1,2 1,5 319 3,6 1,2 2,4 425 4,1 1,2 2,9 484 4,5 1,6 2,9 531
241.17.16.032 16,0 8,0 32 89,1 3,2 1,4 1,8 285 4,3 1,4 2,9 383 4,9 1,4 3,5 437 5,4 1,9 3,5 481
241.17.16.038 16,0 8,0 38 72,1 3,9 1,7 2,2 281 5,2 1,7 3,5 375 5,9 1,7 4,2 425 6,5 2,3 4,2 469
241.17.16.044 16,0 8,0 44 60,9 4,5 2,0 2,5 274 6,0 2,0 4,0 365 6,8 2,0 4,8 414 7,5 2,7 4,8 457
241.17.16.051 16,0 8,0 51 52,3 5,4 2,3 3,1 282 7,2 2,3 4,9 377 8,1 2,3 5,8 424 9,0 3,2 5,8 471
241.17.16.064 16,0 8,0 64 41,2 6,6 2,9 3,7 272 8,8 2,9 5,9 363 9,9 2,9 7,0 408 11,0 4,0 7,0 453
241.17.16.076 16,0 8,0 76 34,1 8,0 3,4 4,6 273 10,6 3,4 7,2 361 11,9 3,4 8,5 406 13,3 4,8 8,5 454
241.17.16.089 16,0 8,0 89 29,5 9,5 4,1 5,4 280 12,6 4,1 8,5 372 14,2 4,1 10,1 419 15,8 5,7 10,1 466
241.17.16.102 16,0 8,0 102 25,6 11,0 4,7 6,3 282 14,6 4,7 9,9 374 16,4 4,7 11,7 420 18,3 6,6 11,7 468
241.17.16.305 16,0 8,0 305 8,4 33,0 14,3 18,7 277 44,0 14,3 29,7 370 49,5 14,3 35,2 416 55,0 19,8 35,2 462

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.16.025 16,0 8,0 25 118 5,0 2,1 2,9 590 5,6 2,7 2,9 661 7,2 5,2 2,0 850 9,0 16,0 1062,0
241.17.16.032 16,0 8,0 32 89,1 5,9 2,5 3,4 526 6,7 3,2 3,5 597 8,6 6,3 2,3 766 10,8 21,2 962,3
241.17.16.038 16,0 8,0 38 72,1 7,2 3,0 4,2 519 8,1 3,9 4,2 584 10,4 7,5 2,9 750 13,0 25,0 937,3
241.17.16.044 16,0 8,0 44 60,9 8,3 3,5 4,8 505 9,3 4,5 4,8 566 12,0 8,7 3,3 731 15,0 29,0 913,5
241.17.16.051 16,0 8,0 51 52,3 9,9 4,1 5,8 518 11,2 5,4 5,8 586 14,4 10,4 4,0 753 18,0 33,0 941,4
241.17.16.064 16,0 8,0 64 41,2 12,1 5,1 7,0 499 13,6 6,6 7,0 560 17,6 12,8 4,8 725 22,0 42,0 906,4
241.17.16.076 16,0 8,0 76 34,1 14,6 6,1 8,5 498 16,4 8,0 8,4 559 21,2 15,4 5,8 723 26,5 49,5 903,7
241.17.16.089 16,0 8,0 89 29,5 17,3 7,2 10,1 510 19,5 9,5 10,0 575 25,2 18,3 6,9 743 31,5 57,5 929,3
241.17.16.102 16,0 8,0 102 25,6 20,1 8,4 11,7 515 22,6 11,0 11,6 579 29,2 21,2 8,0 748 36,5 65,5 934,4
241.17.16.305 16,0 8,0 305 8,4 60,5 25,3 35,2 508 68,2 33,0 35,2 573 88,0 63,8 24,2 739 110,0 195,0 924,0

subject to alterations F37


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅20 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.20.025 20,0 10,0 25 55,8 3,9 1,7 2,2 218 5,2 1,7 3,5 290 5,9 1,7 4,2 329 6,5 2,3 4,2 363
241.14.20.032 20,0 10,0 32 45,0 4,8 2,1 2,7 216 6,4 2,1 4,3 288 7,2 2,1 5,1 324 8,0 2,9 5,1 360
241.14.20.038 20,0 10,0 38 33,4 5,7 2,5 3,2 190 7,6 2,5 5,1 254 8,6 2,5 6,1 287 9,5 3,4 6,1 317
241.14.20.044 20,0 10,0 44 30,0 6,9 3,0 3,9 207 9,2 3,0 6,2 276 10,4 3,0 7,4 312 11,5 4,1 7,4 345
241.14.20.051 20,0 10,0 51 24,5 7,8 3,4 4,4 191 10,4 3,4 7,0 255 11,7 3,4 8,3 287 13,0 4,7 8,3 319
241.14.20.064 20,0 10,0 64 20,0 9,6 4,2 5,4 192 12,8 4,2 8,6 256 14,4 4,2 10,2 288 16,0 5,8 10,2 320
241.14.20.076 20,0 10,0 76 16,0 12,0 5,2 6,8 192 16,0 5,2 10,8 256 18,0 5,2 12,8 288 20,0 7,2 12,8 320
241.14.20.089 20,0 10,0 89 14,0 13,8 6,0 7,8 193 18,4 6,0 12,4 258 20,7 6,0 14,7 290 23,0 8,3 14,7 322
241.14.20.102 20,0 10,0 102 12,0 15,9 6,9 9,0 191 21,2 6,9 14,3 254 23,9 6,9 17,0 287 26,5 9,5 17,0 318
241.14.20.115 20,0 10,0 115 10,9 18,0 7,8 10,2 196 24,0 7,8 16,2 262 27,0 7,8 19,2 294 30,0 10,8 19,2 327
241.14.20.127 20,0 10,0 127 9,5 20,1 8,7 11,4 191 26,8 8,7 18,1 255 30,2 8,7 21,5 287 33,5 12,1 21,4 318
241.14.20.139 20,0 10,0 139 8,4 21,9 9,5 12,4 184 29,2 9,5 19,7 245 32,9 9,5 23,4 276 36,5 13,1 23,4 307
241.14.20.152 20,0 10,0 152 7,6 24,3 10,5 13,8 185 32,4 10,5 21,9 246 36,5 10,5 26,0 277 40,5 14,6 25,9 308
241.14.20.305 20,0 10,0 305 4,0 48,6 21,1 27,5 194 64,8 21,1 43,7 259 72,9 21,1 51,8 292 81,0 29,2 51,8 324

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.20.025 20,0 10,0 25 55,8 7,2 3,0 4,2 402 8,1 3,9 4,2 452 10,4 7,5 2,9 580 13,0 12,0 725,4
241.14.20.032 20,0 10,0 32 45,0 8,8 3,7 5,1 396 9,9 4,8 5,1 446 12,8 9,3 3,5 576 16,0 16,0 720,0
241.14.20.038 20,0 10,0 38 33,4 10,5 4,4 6,1 351 11,8 5,7 6,1 394 15,2 11,0 4,2 508 19,0 19,0 634,6
241.14.20.044 20,0 10,0 44 30,0 12,7 5,3 7,4 381 14,3 6,9 7,4 429 18,4 13,3 5,1 552 23,0 21,0 690,0
241.14.20.051 20,0 10,0 51 24,5 14,3 6,0 8,3 350 16,1 7,8 8,3 394 20,8 15,1 5,7 510 26,0 25,0 637,0
241.14.20.064 20,0 10,0 64 20,0 17,6 7,4 10,2 352 19,8 9,6 10,2 396 25,6 18,6 7,0 512 32,0 32,0 640,0
241.14.20.076 20,0 10,0 76 16,0 22,0 9,2 12,8 352 24,8 12,0 12,8 397 32,0 23,2 8,8 512 40,0 36,0 640,0
241.14.20.089 20,0 10,0 89 14,0 25,3 10,6 14,7 354 28,5 13,8 14,7 399 36,8 26,7 10,1 515 46,0 43,0 644,0
241.14.20.102 20,0 10,0 102 12,0 29,2 12,2 17,0 350 32,9 15,9 17,0 395 42,4 30,7 11,7 509 53,0 49,0 636,0
241.14.20.115 20,0 10,0 115 10,9 33,0 13,8 19,2 360 37,2 18,0 19,2 405 48,0 34,8 13,2 523 60,0 55,0 654,0
241.14.20.127 20,0 10,0 127 9,5 36,9 15,4 21,5 351 41,5 20,1 21,4 394 53,6 38,9 14,7 509 67,0 60,0 636,5
241.14.20.139 20,0 10,0 139 8,4 40,2 16,8 23,4 338 45,3 21,9 23,4 381 58,4 42,3 16,1 491 73,0 66,0 613,2
241.14.20.152 20,0 10,0 152 7,6 44,6 18,6 26,0 339 50,2 24,3 25,9 382 64,8 47,0 17,8 492 81,0 71,0 615,6
241.14.20.305 20,0 10,0 305 4,0 89,1 37,3 51,8 356 100,0 48,6 51,8 402 129,6 94,0 35,6 518 162,0 143,0 648,0

F38 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅20
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.20.025 20,0 10,0 25 98,1 3,3 1,4 1,9 324 4,4 1,4 3,0 432 5,0 1,4 3,6 491 5,5 2,0 3,5 540
241.15.20.032 20,0 10,0 32 72,7 3,9 1,7 2,2 284 5,2 1,7 3,5 378 5,9 1,7 4,2 429 6,5 2,3 4,2 473
241.15.20.038 20,0 10,0 38 56,0 4,8 2,1 2,7 269 6,4 2,1 4,3 358 7,2 2,1 5,1 403 8,0 2,9 5,1 448
241.15.20.044 20,0 10,0 44 47,6 5,7 2,5 3,2 271 7,6 2,5 5,1 362 8,6 2,5 6,1 409 9,5 3,4 6,1 452
241.15.20.051 20,0 10,0 51 41,7 6,3 2,7 3,6 263 8,4 2,7 5,7 350 9,5 2,7 6,8 396 10,5 3,8 6,7 438
241.15.20.064 20,0 10,0 64 32,3 8,1 3,5 4,6 262 10,8 3,5 7,3 349 12,2 3,5 8,7 394 13,5 4,9 8,6 436
241.15.20.076 20,0 10,0 76 25,1 9,9 4,3 5,6 248 13,2 4,3 8,9 331 14,9 4,3 10,6 374 16,5 5,9 10,6 414
241.15.20.089 20,0 10,0 89 22,0 11,7 5,1 6,6 257 15,6 5,1 10,5 343 17,6 5,1 12,5 387 19,5 7,0 12,5 429
241.15.20.102 20,0 10,0 102 19,8 13,2 5,7 7,5 261 17,6 5,7 11,9 348 19,8 5,7 14,1 392 22,0 7,9 14,1 436
241.15.20.115 20,0 10,0 115 18,2 14,7 6,4 8,3 268 19,6 6,4 13,2 357 22,1 6,4 15,7 402 24,5 8,8 15,7 446
241.15.20.127 20,0 10,0 127 16,6 16,5 7,2 9,3 274 22,0 7,2 14,8 365 24,8 7,2 17,6 412 27,5 9,9 17,6 457
241.15.20.139 20,0 10,0 139 15,1 18,3 7,9 10,4 276 24,4 7,9 16,5 368 27,5 7,9 19,6 415 30,5 11,0 19,5 461
241.15.20.152 20,0 10,0 152 13,2 19,8 8,6 11,2 261 26,4 8,6 17,8 348 29,7 8,6 21,1 392 33,0 11,9 21,1 436
241.15.20.305 20,0 10,0 305 6,1 40,8 17,7 23,1 249 54,4 17,7 36,7 332 61,2 17,7 43,5 373 68,0 24,5 43,5 415

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.20.025 20,0 10,0 25 98,1 6,1 2,5 3,6 598 6,8 3,3 3,5 667 8,8 6,4 2,4 863 11,0 14,0 1079,1
241.15.20.032 20,0 10,0 32 72,7 7,2 3,0 4,2 523 8,1 3,9 4,2 589 10,4 7,5 2,9 756 13,0 19,0 945,1
241.15.20.038 20,0 10,0 38 56,0 8,8 3,7 5,1 493 9,9 4,8 5,1 554 12,8 9,3 3,5 717 16,0 22,0 896,0
241.15.20.044 20,0 10,0 44 47,6 10,5 4,4 6,1 500 11,8 5,7 6,1 562 15,2 11,0 4,2 724 19,0 25,0 904,4
241.15.20.051 20,0 10,0 51 41,7 11,6 4,8 6,8 484 13,0 6,3 6,7 542 16,8 12,2 4,6 701 21,0 30,0 875,7
241.15.20.064 20,0 10,0 64 32,3 14,9 6,2 8,7 481 16,7 8,1 8,6 539 21,6 15,7 5,9 698 27,0 37,0 872,1
241.15.20.076 20,0 10,0 76 25,1 18,2 7,6 10,6 457 20,5 9,9 10,6 515 26,4 19,1 7,3 663 33,0 43,0 828,3
241.15.20.089 20,0 10,0 89 22,0 21,5 9,0 12,5 473 24,2 11.7 12,5 532 31,2 22,6 8,6 686 39,0 50,0 858,0
241.15.20.102 20,0 10,0 102 19,8 24,2 10,1 14,1 479 27,3 13,2 14,1 541 35,2 25,5 9,7 697 44,0 58,0 871,2
241.15.20.115 20,0 10,0 115 18,2 27,0 11,3 15,7 491 30,4 14,7 15,7 553 39,2 28,4 10,8 713 49,0 66,0 891,8
241.15.20.127 20,0 10,0 127 16,6 30,3 12,7 17,6 503 34,1 16,5 17,6 566 44,0 31,9 12,1 730 55,0 72,0 913,0
241.15.20.139 20,0 10,0 139 15,1 33,6 14,0 19,6 507 37,8 18,3 19,5 571 48,8 35,4 13,4 737 61,0 78,0 921,1
241.15.20.152 20,0 10,0 152 13,2 36,3 15,2 21,1 479 40,9 19,8 21,1 540 52,8 38,3 14,5 697 66,0 86,0 871,2
241.15.20.305 20,0 10,0 305 6,1 74,8 31,3 43,5 456 84,3 40,8 43,5 514 108,8 78,9 29,9 664 136,0 169,0 829,6

subject to alterations F39


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅20 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.20.025 20,0 10,0 25 215,8 2,5 1,1 1,4 540 3,4 1,1 2,3 734 3,8 1,1 2,7 820 4,2 1,5 2,7 906
241.16.20.032 20,0 10,0 32 167,8 3,2 1,4 1,8 537 4,2 1,4 2,8 705 4,7 1,4 3,3 789 5,3 1,9 3,4 889
241.16.20.038 20,0 10,0 38 133,4 3,8 1,6 2,2 507 5,0 1,6 3,4 667 5,6 1,6 4,0 747 6,3 2,3 4,0 840
241.16.20.044 20,0 10,0 44 111,8 4,4 1,9 2,5 492 5,8 1,9 3,9 648 6,5 1,9 4,6 727 7,3 2,6 4,7 816
241.16.20.051 20,0 10,0 51 94,2 5,0 2,1 2,9 471 6,6 2,1 4,5 622 7,4 2,1 5,3 697 8,3 3,0 5,3 782
241.16.20.064 20,0 10,0 64 72,6 6,3 2,7 3,6 457 8,4 2,7 5,7 610 9,5 2,7 6,8 690 10,5 3,8 6,7 762
241.16.20.076 20,0 10,0 76 59,8 7,8 3,4 4,4 466 10,4 3,4 7,0 622 11,7 3,4 8,3 700 13,0 4,7 8,3 777
241.16.20.089 20,0 10,0 89 51,0 9,0 3,9 5,1 459 12,0 3,9 8,1 612 13,5 3,9 9,6 689 15,0 5,4 9,6 765
241.16.20.102 20,0 10,0 102 44,1 10,5 4,6 5,9 463 14,0 4,6 9,4 617 15,8 4,6 11,2 697 17,5 6,3 11,2 772
241.16.20.115 20,0 10,0 115 38,3 12,0 5,2 6,8 460 16,0 5,2 10,8 613 18,0 5,2 12,8 689 20,0 7,2 12,8 766
241.16.20.127 20,0 10,0 127 34,3 13,2 5,7 7,5 453 17,6 5,7 11,9 604 19,8 5,7 14,1 679 22,0 7,9 14,1 755
241.16.20.139 20,0 10,0 139 31,4 14,7 6,4 8,3 462 19,6 6,4 13,2 615 22,1 6,4 15,7 694 24,5 8,8 15,7 769
241.16.20.152 20,0 10,0 152 28,4 15,9 6,9 9,0 452 21,2 6,9 14,3 602 23,9 6,9 17,0 679 26,5 9,5 17,0 753
241.16.20.305 20,0 10,0 305 14,7 32,4 14,0 18,4 476 43,2 14,0 29,2 635 48,6 14,0 34,6 714 54,0 19,4 34,6 794

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.20.025 20,0 10,0 25 215,8 4,6 1,9 2,7 993 5,2 2,5 2,7 1122 6,7 4,9 1,8 1446 8,4 16,6 1812,7
241.16.20.032 20,0 10,0 32 167,8 5,8 2,4 3,4 973 6,5 3,2 3,3 1091 8,4 6,1 2,3 1410 10,5 21,5 1761,9
241.16.20.038 20,0 10,0 38 133,4 6,9 2,9 4,0 920 7,8 3,8 4,0 1041 10,0 7,3 2,7 1334 12,5 25,5 1667,5
241.16.20.044 20,0 10,0 44 111,8 8,0 3,3 4,7 894 9,0 4,4 4,6 1006 11,6 8,4 3,2 1297 14,5 29,5 1621,1
241.16.20.051 20,0 10,0 51 94,2 9,1 3,8 5,3 857 10,2 5,0 5,2 961 13,2 9,6 3,6 1243 16,5 34,5 1554,3
241.16.20.064 20,0 10,0 64 72,6 11,6 4,8 6,8 842 13,0 6,3 6,7 944 16,8 12,2 4,6 1220 21,0 43,0 1524,6
241.16.20.076 20,0 10,0 76 59,8 14,3 6,0 8,3 855 16,1 7,8 8,3 963 20,8 15,1 5,7 1244 26,0 50,0 1554,8
241.16.20.089 20,0 10,0 89 51,0 16,5 6,9 9,6 842 18,6 9,0 9,6 949 24,0 17,4 6,6 1224 30,0 59,0 1530,0
241.16.20.102 20,0 10,0 102 44,1 19,3 8,1 11,2 851 21,7 10,5 11,2 957 28,0 20,3 7,7 1235 35,0 67,0 1543,5
241.16.20.115 20,0 10,0 115 38,3 22,0 9,2 12,8 843 24,8 12,0 12,8 950 32,0 23,2 8,8 1226 40,0 75,0 1532,0
241.16.20.127 20,0 10,0 127 34,3 24,2 10,1 14,1 830 27,3 13,2 14,1 936 35,2 25,5 9,7 1207 44,0 83,0 1509,2
241.16.20.139 20,0 10,0 139 31,4 27,0 11,3 15,7 848 30,4 14,7 15,7 955 39,2 28,4 10,8 1231 49,0 90,0 1538,6
241.16.20.152 20,0 10,0 152 28,4 29,2 12,2 17,0 829 32,9 15,9 17,0 934 42,4 30,7 11,7 1204 53,0 99,0 1505,2
241.16.20.305 20,0 10,0 305 14,7 59,4 24,8 34,6 873 67,0 32,4 34,6 985 86,4 62,6 23,8 1270 108,0 197,0 1587,6

F40 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅20
∅10
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.20.025 20,0 10,0 25 293 2,3 1,0 1,3 674 3,1 1,0 2,1 908 3,5 1,0 2,5 1026 3,9 1,4 2,5 1143
241.17.20.032 20,0 10,0 32 224 2,9 1,3 1,6 650 3,9 1,3 2,6 874 4,4 1,3 3,1 986 4,9 1,8 3,1 1098
241.17.20.038 20,0 10,0 38 177 3,6 1,6 2,0 637 4,8 1,6 3,2 850 5,4 1,6 3,8 956 6,0 2,2 3,8 1062
241.17.20.044 20,0 10,0 44 149 4,2 1,8 2,4 626 5,6 1,8 3,8 834 6,3 1,8 4,5 939 7,0 2,5 4,5 1043
241.17.20.051 20,0 10,0 51 128 4,8 2,1 2,7 614 6,4 2,1 4,3 819 7,2 2,1 5,1 922 8,0 2,9 5,1 1024
241.17.20.064 20,0 10,0 64 99,1 6,3 2,7 3,6 624 8,4 2,7 5,7 832 9,5 2,7 6,8 941 10,5 3,8 6,7 1041
241.17.20.076 20,0 10,0 76 86,6 7,5 3,3 4,2 650 10,0 3,3 6,7 866 11,3 3,3 8,0 979 12,5 4,5 8,0 1083
241.17.20.089 20,0 10,0 89 69,6 9,0 3,9 5,1 626 12,0 3,9 8,1 835 13,5 3,9 9,6 940 15,0 5,4 9,6 1044
241.17.20.102 20,0 10,0 102 60,6 10,2 4,4 5,8 618 13,6 4,4 9,2 824 15,3 4,4 10,9 927 17,0 6,1 10,9 1030
241.17.20.115 20,0 10,0 115 53,1 11,4 4,9 6,5 605 15,2 4,9 10,3 807 17,1 4,9 12,2 908 19,0 6,8 12,2 1009
241.17.20.127 20,0 10,0 127 47,6 12,9 5,6 7,3 614 17,2 5,6 11,6 819 19,4 5,6 13,8 923 21,5 7,7 13,8 1023
241.17.20.139 20,0 10,0 139 43,1 14,1 6,1 8,0 608 18,8 6,1 12,7 810 21,2 6,1 15,1 914 23,5 8,5 15,0 1013
241.17.20.152 20,0 10,0 152 39,0 15,3 6,6 8,7 597 20,4 6,6 13,8 796 23,0 6,6 16,4 897 25,5 9,2 16,3 995
241.17.20.305 20,0 10,0 305 21,2 31,5 13,7 17,8 668 42,0 13,7 28,3 890 47,3 13,7 33,6 1003 52,5 18,9 33,6 1113

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.20.025 20,0 10,0 25 293 4,2 1,8 2,4 1231 4,8 2,3 2,5 1406 6,2 4,5 1,7 1817 7,7 17,3 2256,1
241.17.20.032 20,0 10,0 32 224 5,4 2,3 3,1 1210 6,1 2,9 3,2 1366 7,8 5,7 2,1 1747 9,8 22,2 2195,2
241.17.20.038 20,0 10,0 38 177 6,6 2,8 3,8 1168 7,4 3,6 3,8 1310 9,6 7,0 2,6 1699 12,0 26,0 2124,0
241.17.20.044 20,0 10,0 44 149 7,7 3,2 4,5 1147 8,7 4,2 4,5 1296 11,2 8,1 3,1 1669 14,0 30,0 2086,0
241.17.20.051 20,0 10,0 51 128 8,8 3,7 5,1 1126 9,9 4,8 5,1 1267 12,8 9,3 3,5 1638 16,0 35,0 2048,0
241.17.20.064 20,0 10,0 64 99,1 11,6 4,8 6,8 1150 13,0 6,3 6,7 1288 16,8 12,2 4,6 1665 21,0 43,0 2081,1
241.17.20.076 20,0 10,0 76 86,6 13,8 5,8 8,0 1195 15,5 7,5 8,0 1342 20,0 14,5 5,5 1732 25,0 51,0 2165,0
241.17.20.089 20,0 10,0 89 69,6 16,5 6,9 9,6 1148 18,6 9,0 9,6 1295 24,0 17,4 6,6 1670 30,0 59,0 2088,0
241.17.20.102 20,0 10,0 102 60,6 18,7 7,8 10,9 1133 21,1 10,2 10,9 1279 27,2 19,7 7,5 1648 34,0 68,0 2060,4
241.17.20.115 20,0 10,0 115 53,1 20,9 8,7 12,2 1110 23,6 11,4 12,2 1253 30,4 22,0 8,4 1614 38,0 77,0 2017,8
241.17.20.127 20,0 10,0 127 47,6 23,7 9,9 13,8 1128 26,7 12,9 13,8 1271 34,4 24,9 9,5 1637 43,0 84,0 2046,8
241.17.20.139 20,0 10,0 139 43,1 25,9 10,8 15,1 1116 29,1 14,1 15,0 1254 37,6 27,3 10,3 1621 47,0 92,0 2025,7
241.17.20.152 20,0 10,0 152 39,0 28,1 11,7 16,4 1096 31,6 15,3 16,3 1232 40,8 29,6 11,2 1591 51,0 101,0 1989,0
241.17.20.305 20,0 10,0 305 21,2 57,8 24,2 33,6 1225 65,1 31,5 33,6 1380 84,0 60,9 23,1 1781 105,0 200,0 2226,0

subject to alterations F41


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅25 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.25.025 25,0 12,5 25 100,0 3,9 1,7 2,2 390 5,2 1,7 3,5 520 5,9 1,7 4,2 590 6,5 2,3 4,2 650
241.14.25.032 25,0 12,5 32 80,3 4,8 2,1 2,7 385 6,4 2,1 4,3 514 7,2 2,1 5,1 578 8,0 2,9 5,1 642
241.14.25.038 25,0 12,5 38 62,0 5,7 2,5 3,2 353 7,6 2,5 5,1 471 8,6 2,5 6,1 533 9,5 3,4 6,1 589
241.14.25.044 25,0 12,5 44 53,0 6,9 3,0 3,9 366 9,2 3,0 6,2 488 10,4 3,0 7,4 551 11,5 4,1 7,4 610
241.14.25.051 25,0 12,5 51 44,1 7,5 3,3 4,2 331 10,0 3,3 6,7 441 11,3 3,3 8,0 498 12,5 4,5 8,0 551
241.14.25.064 25,0 12,5 64 35,2 9,3 4,0 5,3 327 12,4 4,0 8,4 436 14,0 4,0 10,0 493 15,5 5,6 9,9 546
241.14.25.076 25,0 12,5 76 28,1 11,7 5,1 6,6 329 15,6 5,1 10,5 438 17,6 5,1 12,5 495 19,5 7,0 12,5 548
241.14.25.089 25,0 12,5 89 24,0 13,8 6,0 7,8 331 18,4 6,0 12,4 442 20,7 6,0 14,7 497 23,0 8,3 14,7 552
241.14.25.102 25,0 12,5 102 21,1 15,6 6,8 8,8 329 20,8 6,8 14,0 439 23,4 6,8 16,6 494 26,0 9,4 16,6 549
241.14.25.115 25,0 12,5 115 18,7 17,7 7,7 10,0 331 23,6 7,7 15,9 441 26,6 7,7 18,9 497 29,5 10,6 18,9 552
241.14.25.127 25,0 12,5 127 16,7 19,8 8,6 11,2 331 26,4 8,6 17,8 441 29,7 8,6 21,1 496 33,0 11,9 21,1 551
241.14.25.139 25,0 12,5 139 15,3 22,2 9,6 12,6 340 29,6 9,6 20,0 453 33,3 9,6 23,7 509 37,0 13,3 23,7 566
241.14.25.152 25,0 12,5 152 14,0 24,0 10,4 13,6 336 32,0 10,4 21,6 448 36,0 10,4 25,6 504 40,0 14,4 25,6 560
241.14.25.178 25,0 12,5 178 12,6 27,9 12,1 15,8 352 37,2 12,1 25,1 469 41,9 12,1 29,8 528 46,5 16,7 29,8 586
241.14.25.203 25,0 12,5 203 10,4 32,1 13,9 18,2 334 42,8 13,9 28,9 445 48,2 13,9 34,3 501 53,5 19,3 34,2 556
241.14.25.305 25,0 12,5 305 7,0 48,0 20,8 27,2 336 64,0 20,8 43,2 448 72,0 20,8 51,2 504 80,0 28,8 51,2 560

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.25.025 25,0 12,5 25 100,0 7,2 3,0 4,2 720 8,1 3,9 4,2 810 10,4 7,5 2,9 1040 13,0 12,0 1300,0
241.14.25.032 25,0 12,5 32 80,3 8,8 3,7 5,1 707 9,9 4,8 5,1 795 12,8 9,3 3,5 1028 16,0 16,0 1284,8
241.14.25.038 25,0 12,5 38 62,0 10,5 4,4 6,1 651 11,8 5,7 6,1 732 15,2 11,0 4,2 942 19,0 19,0 1178,0
241.14.25.044 25,0 12,5 44 53,0 12,7 5,3 7,4 673 14,3 6,9 7,4 758 18,4 13,3 5,1 975 23,0 21,0 1219,0
241.14.25.051 25,0 12,5 51 44,1 13,8 5,8 8,0 609 15,5 7,5 8,0 684 20,0 14,5 5,5 882 25,0 26,0 1102,5
241.14.25.064 25,0 12,5 64 35,2 17,1 7,1 10,0 602 19,2 9,3 9,9 676 24,8 18,0 6,8 873 31,0 33,0 1091,2
241.14.25.076 25,0 12,5 76 28,1 21,5 9,0 12,5 604 24,2 11,7 12,5 680 31,2 22,6 8,6 877 39,0 37,0 1095,9
241.14.25.089 25,0 12,5 89 24,0 25,3 10,6 14,7 607 28,5 13,8 14,7 684 36,8 26,7 10,1 883 46,0 43,0 1104,0
241.14.25.102 25,0 12,5 102 21,1 28,6 12,0 16,6 603 32,2 15,6 16,6 679 41,6 30,2 11,4 878 52,0 50,0 1097,2
241.14.25.115 25,0 12,5 115 18,7 32,5 13,6 18,9 608 36,6 17,7 18,9 684 47,2 34,2 13,0 883 59,0 56,0 1103,3
241.14.25.127 25,0 12,5 127 16,7 36,3 15,2 21,1 606 40,9 19,8 21,1 683 52,8 38,3 14,5 882 66,0 61,0 1102,2
241.14.25.139 25,0 12,5 139 15,3 40,7 17,0 23,7 623 45,9 22,2 23,7 702 59,2 42,9 16,3 906 74,0 65,0 1132,2
241.14.25.152 25,0 12,5 152 14,0 44,0 18,4 25,6 616 49,6 24,0 25,6 694 64,0 46,4 17,6 896 80,0 72,0 1120,0
241.14.25.178 25,0 12,5 178 12,6 51,2 21,4 29,8 645 57,7 27,9 29,8 727 74,4 53,9 20,5 937 93,0 85,0 1171,8
241.14.25.203 25,0 12,5 203 10,4 58,9 24,6 34,3 613 66,3 32,1 34,2 690 85,6 62,1 23,5 890 107,0 96,0 1112,8
241.14.25.305 25,0 12,5 305 7,0 88,0 36,8 51,2 616 99,2 48,0 51,2 694 128,0 92,8 35,2 896 160,0 145,0 1120,0

F42 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅25
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.25.025 25,0 12,5 25 147,0 3,3 1,4 1,9 485 4,4 1,4 3,0 647 5,0 1,4 3,6 735 5,5 2,0 3,5 809
241.15.25.032 25,0 12,5 32 118,1 3,9 1,7 2,2 461 5,2 1,7 3,5 614 5,9 1,7 4,2 697 6,5 2,3 4,2 768
241.15.25.038 25,0 12,5 38 93,1 4,8 2,1 2,7 447 6,4 2,1 4,3 596 7,2 2,1 5,1 670 8,0 2,9 5,1 745
241.15.25.044 25,0 12,5 44 80,8 5,7 2,5 3,2 461 7,6 2,5 5,1 614 8,6 2,5 6,1 695 9,5 3,4 6,1 768
241.15.25.051 25,0 12,5 51 68,7 6,3 2,7 3,6 433 8,4 2,7 5,7 577 9,5 2,7 6,8 653 10,5 3,8 6,7 721
241.15.25.064 25,0 12,5 64 53,1 8,1 3,5 4,6 430 10,8 3,5 7,3 573 12,2 3,5 8,7 648 13,5 4,9 8,6 717
241.15.25.076 25,0 12,5 76 43,3 9,9 4,3 5,6 429 13,2 4,3 8,9 572 14,9 4,3 10,6 645 16,5 5,9 10,6 714
241.15.25.089 25,0 12,5 89 38,3 11,7 5,1 6,6 448 15,6 5,1 10,5 597 17,6 5,1 12,5 674 19,5 7,0 12,5 747
241.15.25.102 25,0 12,5 102 33,1 13,2 5,7 7,5 437 17,6 5,7 11,9 583 19,8 5,7 14,1 655 22,0 7,9 14,1 728
241.15.25.115 25,0 12,5 115 28,1 15,0 6,5 8,5 422 20,0 6,5 13,5 562 22,5 6,5 16,0 632 25,0 9,0 16,0 703
241.15.25.127 25,0 12,5 127 25,9 16,8 7,3 9,5 435 22,4 7,3 15,1 580 25,2 7,3 17,9 653 28,0 10,1 17,9 725
241.15.25.139 25,0 12,5 139 23,3 18,9 8,2 10,7 440 25,2 8,2 17,0 587 28,4 8,2 20,2 662 31,5 11,3 20,2 734
241.15.25.152 25,0 12,5 152 20,8 20,1 8,7 11,4 418 26,8 8,7 18,1 557 30,2 8,7 21,5 628 33,5 12,1 21,4 697
241.15.25.178 25,0 12,5 178 17,9 23,7 10,3 13,4 424 31,6 10,3 21,3 566 35,6 10,3 25,3 637 39,5 14,2 25,3 707
241.15.25.203 25,0 12,5 203 15,8 27,0 11,7 15,3 427 36,0 11,7 24,3 569 40,5 11,7 28,8 640 45,0 16,2 28,8 711
241.15.25.305 25,0 12,5 305 10,2 40,5 17,6 22,9 413 54,0 17,6 36,4 551 60,8 17,6 43,2 620 67,5 24,3 43,2 689

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.25.025 25,0 12,5 25 147,0 6,1 2,5 3,6 897 6,8 3,3 3,5 1000 8,8 6,4 2,4 1294 11,0 14,0 1617,0
241.15.25.032 25,0 12,5 32 118,1 7,2 3,0 4,2 850 8,1 3,9 4,2 957 10,4 7,5 2,9 1228 13,0 19,0 1535,3
241.15.25.038 25,0 12,5 38 93,1 8,8 3,7 5,1 819 9,9 4,8 5,1 922 12,8 9,3 3,5 1192 16,0 22,0 1489,6
241.15.25.044 25,0 12,5 44 80,8 10,5 4,4 6,1 848 11,8 5,7 6,1 953 15,2 11,0 4,2 1228 19,0 25,0 1535,2
241.15.25.051 25,0 12,5 51 68,7 11,6 4,8 6,8 797 13,0 6,3 6,7 893 16,8 12,2 4,6 1154 21,0 30,0 1442,7
241.15.25.064 25,0 12,5 64 53,1 14,9 6,2 8,7 791 16,7 8,1 8,6 887 21,6 15,7 5,9 1147 27,0 37,0 1433,7
241.15.25.076 25,0 12,5 76 43,3 18,2 7,6 10,6 788 20,5 9,9 10,6 888 26,4 19,1 7,3 1143 33,0 43,0 1428,9
241.15.25.089 25,0 12,5 89 38,3 21,5 9,0 12,5 823 24,2 11,7 12,5 927 31,2 22,6 8,6 1195 39,0 50,0 1493,7
241.15.25.102 25,0 12,5 102 33,1 24,2 10,1 14,1 801 27,3 13,2 14,1 904 35,2 25,5 9,7 1165 44,0 58,0 1456,4
241.15.25.115 25,0 12,5 115 28,1 27,5 11,5 16,0 773 31,0 15,0 16,0 871 40,0 29,0 11,0 1124 50,0 65,0 1405,0
241.15.25.127 25,0 12,5 127 25,9 30,8 12,9 17,9 798 34,7 16,8 17,9 899 44,8 32,5 12,3 1160 56,0 71,0 1450,4
241.15.25.139 25,0 12,5 139 23,3 34,7 14,5 20,2 809 39,1 18,9 20,2 911 50,4 36,5 13,9 1174 63,0 76,0 1467,9
241.15.25.152 25,0 12,5 152 20,8 36,9 15,4 21,5 768 41,5 20,1 21,4 863 53,6 38,9 14,7 1115 67,0 85,0 1393,6
241.15.25.178 25,0 12,5 178 17,9 43,5 18,2 25,3 779 49,0 23,7 25,3 877 63,2 45,8 17,4 1131 79,0 99,0 1414,1
241.15.25.203 25,0 12,5 203 15,8 49,5 20,7 28,8 782 55,8 27,0 28,8 882 72,0 52,2 19,8 1138 90,0 113,0 1422,0
241.15.25.305 25,0 12,5 305 10,2 74,3 31,1 43,2 758 83,7 40,5 43,2 854 108,0 78,3 29,7 1102 135,0 170,0 1377,0

subject to alterations F43


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅25 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.25.025 25,0 12,5 25 375,7 2,7 1,2 1,5 1014 3,6 1,2 2,4 1353 4,1 1,2 2,9 1540 4,5 1,6 2,9 1691
241.16.25.032 25,0 12,5 32 297,2 3,2 1,4 1,8 951 4,2 1,4 2,8 1248 4,7 1,4 3,3 1397 5,3 1,9 3,4 1575
241.16.25.038 25,0 12,5 38 218,8 3,9 1,7 2,2 853 5,2 1,7 3,5 1138 5,9 1,7 4,2 1291 6,5 2,3 4,2 1422
241.16.25.044 25,0 12,5 44 187,4 4,7 2,0 2,7 881 6,2 2,0 4,2 1162 7,0 2,0 5,0 1312 7,8 2,8 5,0 1462
241.16.25.051 25,0 12,5 51 156,0 5,4 2,3 3,1 842 7,2 2,3 4,9 1123 8,1 2,3 5,8 1264 9,0 3,2 5,8 1404
241.16.25.064 25,0 12,5 64 123,6 6,8 2,9 3,9 840 9,0 2,9 6,1 1112 10,1 2,9 7,2 1248 11,3 4,1 7,2 1397
241.16.25.076 25,0 12,5 76 99,1 8,3 3,6 4,7 823 11,0 3,6 7,4 1090 12,4 3,6 8,8 1229 13,8 5,0 8,8 1368
241.16.25.089 25,0 12,5 89 84,4 9,8 4,2 5,6 827 13,0 4,2 8,8 1097 14,6 4,2 10,4 1232 16,3 5,9 10,4 1376
241.16.25.102 25,0 12,5 102 73,6 11,3 4,9 6,4 832 15,0 4,9 10,1 1104 16,9 4,9 12,0 1244 18,8 6,8 12,0 1384
241.16.25.115 25,0 12,5 115 64,7 12,8 5,6 7,2 828 17,1 5,6 11,5 1106 19,2 5,6 13,6 1242 21,4 7,7 13,7 1385
241.16.25.127 25,0 12,5 127 57,9 14,1 6,1 8,0 816 18,8 6,1 12,7 1089 21,2 6,1 15,1 1227 23,5 8,5 15,0 1361
241.16.25.139 25,0 12,5 139 53,0 15,6 6,8 8,8 827 20,8 6,8 14,0 1102 23,4 6,8 16,6 1240 26,0 9,4 16,6 1378
241.16.25.152 25,0 12,5 152 48,1 17,3 7,5 9,8 832 23,0 7,5 15,5 1106 25,9 7,5 18,4 1246 28,8 10,4 18,4 1385
241.16.25.178 25,0 12,5 178 41,2 20,4 8,8 11,6 840 27,2 8,8 18,4 1121 30,6 8,8 21,8 1261 34,0 12,2 21,8 1401
241.16.25.203 25,0 12,5 203 36,3 23,1 10,0 13,1 839 30,8 10,0 20,8 1118 34,7 10,0 24,7 1260 38,5 13,9 24,6 1398
241.16.25.305 25,0 12,5 305 22,6 34,5 15,0 19,5 780 46,0 15,0 31,0 1040 51,8 15,0 36,8 1171 57,5 20,7 36,8 1300

55% Stroke 62% Stroke 80% Stroke 100% Stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.25.025 25,0 12,5 25 375,7 5,0 2,1 2,9 1879 5,6 2,7 2,9 2104 7,2 5,2 2,0 2705 9,0 16,0 3381,3
241.16.25.032 25,0 12,5 32 297,2 5,8 2,4 3,4 1724 6,5 3,2 3,3 1932 8,4 6,1 2,3 2496 10,5 21,5 3120,6
241.16.25.038 25,0 12,5 38 218,8 7,2 3,0 4,2 1575 8,1 3,9 4,2 1772 10,4 7,5 2,9 2276 13,0 25,0 2844,4
241.16.25.044 25,0 12,5 44 187,4 8,5 3,6 4,9 1593 9,6 4,7 4,9 1799 12,4 9,0 3,4 2324 15,5 28,5 2904,7
241.16.25.051 25,0 12,5 51 156,0 9,9 4,1 5,8 1544 11,2 5,4 5,8 1747 14,4 10,4 4,0 2246 18,0 33,0 2808,0
241.16.25.064 25,0 12,5 64 123,6 12,4 5,2 7,2 1533 14,0 6,8 7,2 1730 18,0 13,1 4,9 2225 22,5 41,5 2781,0
241.16.25.076 25,0 12,5 76 99,1 15,1 6,3 8,8 1496 17,1 8,3 8,8 1695 22,0 16,0 6,0 2180 27,5 48,5 2725,3
241.16.25.089 25,0 12,5 89 84,4 17,9 7,5 10,4 1511 20,2 9,8 10,4 1705 26,0 18,9 7,1 2194 32,5 56,5 2743,0
241.16.25.102 25,0 12,5 102 73,6 20,6 8,6 12,0 1516 23,3 11,3 12,0 1715 30,0 21,8 8,2 2208 37,5 64,5 2760,0
241.16.25.115 25,0 12,5 115 64,7 23,5 9,8 13,7 1520 26,5 12,8 13,7 1715 34,2 24,8 9,4 2213 42,7 72,3 2762,7
241.16.25.127 25,0 12,5 127 57,9 25,9 10,8 15,1 1500 29,1 14,1 15,0 1685 37,6 27,3 10,3 2177 47,0 80,0 2721,3
241.16.25.139 25,0 12,5 139 53,0 28,6 12,0 16,6 1516 32,2 15,6 16,6 1707 41,6 30,2 11,4 2205 52,0 87,0 2756,0
241.16.25.152 25,0 12,5 152 48,1 31,6 13,2 18,4 1520 35,7 17,3 18,4 1717 46,0 33,4 12,6 2213 57,5 94,5 2765,8
241.16.25.178 25,0 12,5 178 41,2 37,4 15,6 21,8 1541 42,2 20,4 21,8 1739 54,4 39,4 15,0 2241 68,0 110,0 2801,6
241.16.25.203 25,0 12,5 203 36,3 42,4 17,7 24,7 1539 47,7 23,1 24,6 1732 61,6 44,7 16,9 2236 77,0 126,0 2795,1
241.16.25.305 25,0 12,5 305 22,6 63,3 26,5 36,8 1431 71,3 34,5 36,8 1611 92,0 66,7 25,3 2079 115,0 190,0 2599,0

F44 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅25
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.25.032 25,0 12,5 32 375 3,0 1,3 1,7 1125 4,0 1,3 2,7 1500 4,5 1,3 3,2 1688 5,0 1,8 3,2 1875
241.17.25.038 25,0 12,5 38 346 3,6 1,6 2,0 1246 4,8 1,6 3,2 1661 5,4 1,6 3,8 1868 6,0 2,2 3,8 2076
241.17.25.044 25,0 12,5 44 244 4,2 1,8 2,4 1025 5,6 1,8 3,8 1366 6,3 1,8 4,5 1537 7,0 2,5 4,5 1708
241.17.25.051 25,0 12,5 51 208 4,8 2,1 2,7 998 6,4 2,1 4,3 1331 7,2 2,1 5,1 1498 8,0 2,9 5,1 1664
241.17.25.064 25,0 12,5 64 161 6,3 2,7 3,6 1014 8,4 2,7 5,7 1352 9,5 2,7 6,8 1530 10,5 3,8 6,7 1691
241.17.25.076 25,0 12,5 76 131 7,5 3,3 4,2 983 10,0 3,3 6,7 1310 11,3 3,3 8,0 1480 12,5 4,5 8,0 1638
241.17.25.089 25,0 12,5 89 111 8,7 3,8 4,9 966 11,6 3,8 7,8 1288 13,1 3,8 9,3 1454 14,5 5,2 9,3 1610
241.17.25.102 25,0 12,5 102 96,3 10,2 4,4 5,8 982 13,6 4,4 9,2 1310 15,3 4,4 10,9 1473 17,0 6,1 10,9 1637
241.17.25.115 25,0 12,5 115 85,7 11,7 5,1 6,6 1003 15,6 5,1 10,5 1337 17,6 5,1 12,5 1508 19,5 7,0 12,5 1671
241.17.25.127 25,0 12,5 127 76,3 12,9 5,6 7,3 984 17,2 5,6 11,6 1312 19,4 5,6 13,8 1480 21,5 7,7 13,8 1640
241.17.25.152 25,0 12,5 152 63,6 15,9 6,9 9,0 1011 21,2 6,9 14,3 1348 23,9 6,9 17,0 1520 26,5 9,5 17,0 1685
241.17.25.178 25,0 12,5 178 54,0 18,6 8,1 10,5 1004 24,8 8,1 16,7 1339 27,9 8,1 19,8 1507 31,0 11,2 19,8 1674
241.17.25.203 25,0 12,5 203 47,0 21,0 9,1 11,9 987 28,0 9,1 18,9 1316 31,5 9,1 22,4 1481 35,0 12,6 22,4 1645
241.17.25.305 25,0 12,5 305 30,9 32,4 14,0 18,4 1001 43,2 14,0 29,2 1335 48,6 14,0 34,6 1502 54,0 19,4 34,6 1669

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.25.032 25,0 12,5 32 375 5,5 2,3 3,2 2063 6,2 3,0 3,2 2325 8,0 5,8 2,2 3000 10,0 22,0 3750,0
241.17.25.038 25,0 12,5 38 346 6,6 2,8 3,8 2284 7,4 3,6 3,8 2560 9,6 7,0 2,6 3322 12,0 26,0 4152,0
241.17.25.044 25,0 12,5 44 244 7,7 3,2 4,5 1879 8,7 4,2 4,5 2123 11,2 8,1 3,1 2733 14,0 30,0 3416,0
241.17.25.051 25,0 12,5 51 208 8,8 3,7 5,1 1830 9,9 4,8 5,1 2059 12,8 9,3 3,5 2662 16,0 35,0 3328,0
241.17.25.064 25,0 12,5 64 161 11,6 4,8 6,8 1868 13,0 6,3 6,7 2093 16,8 12,2 4,6 2705 21,0 43,0 3381,0
241.17.25.076 25,0 12,5 76 131 13,8 5,8 8,0 1808 15,5 7,5 8,0 2031 20,0 14,5 5,5 2620 25,0 51,0 3275,0
241.17.25.089 25,0 12,5 89 111 16,0 6,7 9,3 1776 18,0 8,7 9,3 1998 23,2 16,8 6,4 2575 29,0 60,0 3219,0
241.17.25.102 25,0 12,5 102 96,3 18,7 7,8 10,9 1801 21,1 10,2 10,9 2032 27,2 19,7 7,5 2619 34,0 68,0 3274,2
241.17.25.115 25,0 12,5 115 85,7 21,5 9,0 12,5 1843 24,2 11,7 12,5 2074 31,2 22,6 8,6 2674 39,0 76,0 3342,3
241.17.25.127 25,0 12,5 127 76,3 23,7 9,9 13,8 1808 26,7 12,9 13,8 2037 34,4 24,9 9,5 2625 43,0 84,0 3280,9
241.17.25.152 25,0 12,5 152 63,6 29,2 12,2 17,0 1857 32,9 15,9 17,0 2092 42,4 30,7 11,7 2697 53,0 99,0 3370,8
241.17.25.178 25,0 12,5 178 54,0 34,1 14,3 19,8 1841 38,4 18,6 19,8 2074 49,6 36,0 13,6 2678 62,0 116,0 3348,0
241.17.25.203 25,0 12,5 203 47,0 38,5 16,1 22,4 1810 43,4 21,0 22,4 2040 56,0 40,6 15,4 2632 70,0 133,0 3290,0
241.17.25.305 25,0 12,5 305 30,9 59,4 24,8 34,6 1835 67,0 32,4 34,6 2070 86,4 62,6 23,8 2670 108,0 197,0 3337,2

subject to alterations F45


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅32 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.32.038 32,0 16,0 38 94,1 5,7 2,5 3,2 536 7,6 2,5 5,1 715 8,6 2,5 6,1 809 9,5 3,4 6,1 894
241.14.32.044 32,0 16,0 44 79,6 6,6 2,9 3,7 525 8,8 2,9 5,9 700 9,9 2,9 7,0 788 11,0 4,0 7,0 876
241.14.32.051 32,0 16,0 51 67,0 7,5 3,3 4,2 503 10,0 3,3 6,7 670 11,3 3,3 8,0 757 12,5 4,5 8,0 838
241.14.32.064 32,0 16,0 64 53,0 9,6 4,2 5,4 509 12,8 4,2 8,6 678 14,4 4,2 10,2 763 16,0 5,8 10,2 848
241.14.32.076 32,0 16,0 76 44,1 11,7 5,1 6,6 516 15,6 5,1 10,5 688 17,6 5,1 12,5 776 19,5 7,0 12,5 860
241.14.32.089 32,0 16,0 89 37,2 13,5 5,9 7,6 502 18,0 5,9 12,1 670 20,3 5,9 14,4 755 22,5 8,1 14,4 837
241.14.32.102 32,0 16,0 102 32,0 15,6 6,8 8,8 499 20,8 6,8 14,0 666 23,4 6,8 16,6 749 26,0 9,4 16,6 832
241.14.32.115 32,0 16,0 115 29,0 17,4 7,5 9,9 505 23,2 7,5 15,7 673 26,1 7,5 18,6 757 29,0 10,4 18,6 841
241.14.32.127 32,0 16,0 127 25,0 19,5 8,5 11,0 488 26,0 8,5 17,5 650 29,3 8,5 20,8 733 32,5 11,7 20,8 813
241.14.32.139 32,0 16,0 139 23,1 21,6 9,4 12,2 499 28,8 9,4 19,4 665 32,4 9,4 23,0 748 36,0 13,0 23,0 832
241.14.32.152 32,0 16,0 152 21,5 23,4 10,1 13,3 503 31,2 10,1 21,1 671 35,1 10,1 25,0 755 39,0 14,0 25,0 839
241.14.32.178 32,0 16,0 178 18,3 26,4 11,4 15,0 483 35,2 11,4 23,8 644 39,6 11,4 28,2 725 44,0 15,8 28,2 805
241.14.32.203 32,0 16,0 203 15,8 31,2 13,5 17,7 493 41,6 13,5 28,1 657 46,8 13,5 33,3 739 52,0 18,7 33,3 822
241.14.32.254 32,0 16,0 254 12,6 39,0 16,9 22,1 491 52,0 16,9 35,1 655 58,5 16,9 41,6 737 65,0 23,4 41,6 819
241.14.32.305 32,0 16,0 305 10,3 46,5 20,2 26,3 479 62,0 20,2 41,8 639 69,8 20,2 49,6 719 77,5 27,9 49,6 798

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.32.038 32,0 16,0 38 94,1 10,5 4,4 6,1 988 11,8 5,7 6,1 1110 15,2 11,0 4,2 1430 19,0 19,0 1787,9
241.14.32.044 32,0 16,0 44 79,6 12,1 5,1 7,0 963 13,6 6,6 7,0 1083 17,6 12,8 4,8 1401 22,0 22,0 1751,2
241.14.32.051 32,0 16,0 51 67,0 13,8 5,8 8,0 925 15,5 7,5 8,0 1039 20,0 14,5 5,5 1340 25,0 26,0 1675,0
241.14.32.064 32,0 16,0 64 53,0 17,6 7,4 10,2 933 19,8 9,6 10,2 1049 25,6 18,6 7,0 1357 32,0 32,0 1696,0
241.14.32.076 32,0 16,0 76 44,1 21,5 9,0 12,5 948 24,2 11,7 12,5 1067 31,2 22,6 8,6 1376 39,0 37,0 1719,9
241.14.32.089 32,0 16,0 89 37,2 24,8 10,4 14,4 923 27,9 13,5 14,4 1038 36,0 26,1 9,9 1339 45,0 44,0 1674,0
241.14.32.102 32,0 16,0 102 32,0 28,6 12,0 16,6 915 32,2 15,6 16,6 1030 41,6 30,2 11,4 1331 52,0 50,0 1664,0
241.14.32.115 32,0 16,0 115 29,0 31,9 13,3 18,6 925 36,0 17,4 18,6 1044 46,4 33,6 12,8 1346 58,0 57,0 1682,0
241.14.32.127 32,0 16,0 127 25,0 35,8 15,0 20,8 895 40,3 19,5 20,8 1008 52,0 37,7 14,3 1300 65,0 62,0 1625,0
241.14.32.139 32,0 16,0 139 23,1 39,6 16,6 23,0 915 44,6 21,6 23,0 1030 57,6 41,8 15,8 1331 72,0 67,0 1663,2
241.14.32.152 32,0 16,0 152 21,5 42,9 17,9 25,0 922 48,4 23,4 25,0 1041 62,4 45,2 17,2 1342 78,0 74,0 1677,0
241.14.32.178 32,0 16,0 178 18,3 48,4 20,2 28,2 886 54,6 26,4 28,2 999 70,4 51,0 19,4 1288 88,0 90,0 1610,4
241.14.32.203 32,0 16,0 203 15,8 57,2 23,9 33,3 904 64,5 31,2 33,3 1019 83,2 60,3 22,9 1315 104,0 99,0 1643,2
241.14.32.254 32,0 16,0 254 12,6 71,5 29,9 41,6 901 80,6 39,0 41,6 1016 104,0 75,4 28,6 1310 130,0 124,0 1638,0
241.14.32.305 32,0 16,0 305 10,3 85,3 35,7 49,6 879 96,1 46,5 49,6 990 124,0 89,9 34,1 1277 155,0 150,0 1596,5

F46 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅32
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.32.038 32,0 16,0 38 185,1 4,8 2,1 2,7 888 6,4 2,1 4,3 1185 7,2 2,1 5,1 1333 8,0 2,9 5,1 1481
241.15.32.044 32,0 16,0 44 158,1 5,7 2,5 3,2 901 7,6 2,5 5,1 1202 8,6 2,5 6,1 1360 9,5 3,4 6,1 1502
241.15.32.051 32,0 16,0 51 134,1 6,3 2,7 3,6 845 8,4 2,7 5,7 1126 9,5 2,7 6,8 1274 10,5 3,8 6,7 1408
241.15.32.064 32,0 16,0 64 99,1 8,1 3,5 4,6 803 10,8 3,5 7,3 1070 12,2 3,5 8,7 1209 13,5 4,9 8,6 1338
241.15.32.076 32,0 16,0 76 80,5 9,6 4,2 5,4 773 12,8 4,2 8,6 1030 14,4 4,2 10,2 1159 16,0 5,8 10,2 1288
241.15.32.089 32,0 16,0 89 69,2 11,1 4,8 6,3 768 14,8 4,8 10,0 1024 16,7 4,8 11,9 1156 18,5 6,7 11,8 1280
241.15.32.102 32,0 16,0 102 58,9 12,9 5,6 7,3 760 17,2 5,6 11,6 1013 19,4 5,6 13,8 1143 21,5 7,7 13,8 1266
241.15.32.115 32,0 16,0 115 51,5 14,7 6,4 8,3 757 19,6 6,4 13,2 1009 22,1 6,4 15,7 1138 24,5 8,8 15,7 1262
241.15.32.127 32,0 16,0 127 44,8 16,5 7,2 9,3 739 22,0 7,2 14,8 986 24,8 7,2 17,6 1111 27,5 9,9 17,6 1232
241.15.32.139 32,0 16,0 139 42,3 18,0 7,8 10,2 761 24,0 7,8 16,2 1015 27,0 7,8 19,2 1142 30,0 10,8 19,2 1269
241.15.32.152 32,0 16,0 152 37,9 19,8 8,6 11,2 750 26,4 8,6 17,8 1001 29,7 8,6 21,1 1126 33,0 11,9 21,1 1251
241.15.32.178 32,0 16,0 178 32,6 23,1 10,0 13,1 753 30,8 10,0 20,8 1004 34,7 10,0 24,7 1131 38,5 13,9 24,6 1255
241.15.32.203 32,0 16,0 203 28,9 26,4 11,4 15,0 763 35,2 11,4 23,8 1017 39,6 11,4 28,2 1144 44,0 15,8 28,2 1272
241.15.32.254 32,0 16,0 254 21,4 33,0 14,3 18,7 706 44,0 14,3 29,7 942 49,5 14,3 35,2 1059 55,0 19,8 35,2 1177
241.15.32.305 32,0 16,0 305 18,3 39,9 17,3 22,6 730 53,2 17,3 35,9 974 59,9 17,3 42,6 1096 66,5 23,9 42,6 1217

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.32.038 32,0 16,0 38 185,1 8,8 3,7 5,1 1629 9,9 4,8 5,1 1832 12,8 9,3 3,5 2369 16,0 22,0 2961,6
241.15.32.044 32,0 16,0 44 158,1 10,5 4,4 6,1 1660 11,8 5,7 6,1 1866 15,2 11,0 4,2 2403 19,0 25,0 3003,9
241.15.32.051 32,0 16,0 51 134,1 11,6 4,8 6,8 1556 13,0 6,3 6,7 1743 16,8 12,2 4,6 2253 21,0 30,0 2816,1
241.15.32.064 32,0 16,0 64 99,1 14,9 6,2 8,7 1477 16,7 8,1 8,6 1655 21,6 15,7 5,9 2141 27,0 37,0 2675,7
241.15.32.076 32,0 16,0 76 80,5 17,6 7,4 10,2 1417 19,8 9,6 10,2 1594 25,6 18,6 7,0 2061 32,0 44,0 2576,0
241.15.32.089 32,0 16,0 89 69,2 20,4 8,5 11,9 1412 22,9 11,1 11,8 1585 29,6 21,5 8,1 2048 37,0 52,0 2560,4
241.15.32.102 32,0 16,0 102 58,9 23,7 9,9 13,8 1396 26,7 12,9 13,8 1573 34,4 24,9 9,5 2026 43,0 59,0 2532,7
241.15.32.115 32,0 16,0 115 51,5 27,0 11,3 15,7 1391 30,4 14,7 15,7 1566 39,2 28,4 10,8 2019 49,0 66,0 2523,5
241.15.32.127 32,0 16,0 127 44,8 30,3 12,7 17,6 1357 34,1 16,5 17,6 1528 44,0 31,9 12,1 1971 55,0 72,0 2464,0
241.15.32.139 32,0 16,0 139 42,3 33,0 13,8 19,2 1396 37,2 18,0 19,2 1574 48,0 34,8 13,2 2030 60,0 79,0 2538,0
241.15.32.152 32,0 16,0 152 37,9 36,3 15,2 21,1 1376 40,9 19,8 21,1 1550 52,8 38,3 14,5 2001 66,0 86,0 2501,4
241.15.32.178 32,0 16,0 178 32,6 42,4 17,7 24,7 1382 47,7 23,1 24,6 1555 61,6 44,7 16,9 2008 77,0 101,0 2510,2
241.15.32.203 32,0 16,0 203 28,9 48,4 20,2 28,2 1399 54,6 26,4 28,2 1578 70,4 51,0 19,4 2035 88,0 115,0 2543,2
241.15.32.254 32,0 16,0 254 21,4 60,5 25,3 35,2 1295 68,2 33,0 35,2 1459 88,0 63,8 24,2 1883 110,0 144,0 2354,0
241.15.32.305 32,0 16,0 305 18,3 73,2 30,6 42,6 1340 82,5 39,9 42,6 1510 106,4 77,1 29,3 1947 133,0 172,0 2433,9

subject to alterations F47


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅32 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.32.038 32,0 16,0 38 388,5 3,6 1,6 2,0 1399 4,8 1,6 3,2 1865 5,4 1,6 3,8 2098 6,0 2,2 3,8 2331
241.16.32.044 32,0 16,0 44 324,7 4,2 1,8 2,4 1364 5,6 1,8 3,8 1818 6,3 1,8 4,5 2046 7,0 2,5 4,5 2273
241.16.32.051 32,0 16,0 51 271,7 5,0 2,1 2,9 1359 6,6 2,1 4,5 1793 7,4 2,1 5,3 2011 8,3 3,0 5,3 2255
241.16.32.064 32,0 16,0 64 211,9 6,5 2,8 3,7 1377 8,6 2,8 5,8 1822 9,7 2,8 6,9 2055 10,8 3,9 6,9 2289
241.16.32.076 32,0 16,0 76 171,7 7,8 3,4 4,4 1339 10,4 3,4 7,0 1786 11,7 3,4 8,3 2009 13,0 4,7 8,3 2232
241.16.32.089 32,0 16,0 89 141,3 9,2 4,0 5,2 1300 12,2 4,0 8,2 1724 13,7 4,0 9,7 1936 15,3 5,5 9,8 2162
241.16.32.102 32,0 16,0 102 121,6 10,7 4,6 6,1 1301 14,2 4,6 9,6 1727 16,0 4,6 11,4 1946 17,8 6,4 11,4 2164
241.16.32.115 32,0 16,0 115 106,9 12,2 5,3 6,9 1304 16,2 5,3 10,9 1732 18,2 5,3 12,9 1946 20,3 7,3 13,0 2170
241.16.32.127 32,0 16,0 127 93,2 13,5 5,9 7,6 1258 18,0 5,9 12,1 1678 20,3 5,9 14,4 1892 22,5 8,1 14,4 2097
241.16.32.139 32,0 16,0 139 86,3 15,0 6,5 8,5 1295 20,0 6,5 13,5 1726 22,5 6,5 16,0 1942 25,0 9,0 16,0 2158
241.16.32.152 32,0 16,0 152 78,5 16,2 7,0 9,2 1272 21,6 7,0 14,6 1696 24,3 7,0 17,3 1908 27,0 9,7 17,3 2120
241.16.32.178 32,0 16,0 178 67,7 18,9 8,2 10,7 1280 25,2 8,2 17,0 1706 28,4 8,2 20,2 1923 31,5 11,3 20,2 2133
241.16.32.203 32,0 16,0 203 58,9 21,6 9,4 12,2 1272 28,8 9,4 19,4 1696 32,4 9,4 23,0 1908 36,0 13,0 23,0 2120
241.16.32.254 32,0 16,0 254 46,1 27,6 12,0 15,6 1272 36,8 12,0 24,8 1696 41,4 12,0 29,4 1909 46,0 16,6 29,4 2121
241.16.32.305 32,0 16,0 305 38,3 33,0 14,3 18,7 1264 44,0 14,3 29,7 1685 49,5 14,3 35,2 1896 55,0 19,8 35,2 2107

55% Stroke 62% Stroke 80% Stroke 100% Stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.32.038 32,0 16,0 38 388,5 6,6 2,8 3,8 2564 7,4 3,6 3,8 2875 9,6 7,0 2,6 3730 12,0 26,0 4662,0
241.16.32.044 32,0 16,0 44 324,7 7,7 3,2 4,5 2500 8,7 4,2 4,5 2825 11,2 8,1 3,1 3637 14,0 30,0 4545,8
241.16.32.051 32,0 16,0 51 271,7 9,1 3,8 5,3 2472 10,2 5,0 5,2 2771 13,2 9,6 3,6 3586 16,5 34,5 4483,1
241.16.32.064 32,0 16,0 64 211,9 11,8 4,9 6,9 2500 13,3 6,5 6,8 2818 17,2 12,5 4,7 3645 21,5 42,5 4555,9
241.16.32.076 32,0 16,0 76 171,7 14,3 6,0 8,3 2455 16,1 7,8 8,3 2764 20,8 15,1 5,7 3571 26,0 50,0 4464,2
241.16.32.089 32,0 16,0 89 141,3 16,8 7,0 9,8 2374 18,9 9,2 9,7 2671 24,4 17,7 6,7 3448 30,5 58,5 4309,7
241.16.32.102 32,0 16,0 102 121,6 19,5 8,2 11,3 2371 22,0 10,7 11,3 2675 28,4 20,6 7,8 3453 35,5 66,5 4316,8
241.16.32.115 32,0 16,0 115 106,9 22,3 9,3 13,0 2384 25,1 12,2 12,9 2683 32,4 23,5 8,9 3464 40,5 74,5 4329,5
241.16.32.127 32,0 16,0 127 93,2 24,8 10,4 14,4 2311 27,9 13,5 14,4 2600 36,0 26,1 9,9 3355 45,0 82,0 4194,0
241.16.32.139 32,0 16,0 139 86,3 27,5 11,5 16,0 2373 31,0 15,0 16,0 2675 40,0 29,0 11,0 3452 50,0 89,0 4315,0
241.16.32.152 32,0 16,0 152 78,5 29,7 12,4 17,3 2331 33,5 16,2 17,3 2630 43,2 31,3 11,9 3391 54,0 98,0 4239,0
241.16.32.178 32,0 16,0 178 67,7 34,7 14,5 20,2 2349 39,1 18,9 20,2 2647 50,4 36,5 13,9 3412 63,0 115,0 4265,1
241.16.32.203 32,0 16,0 203 58,9 39,6 16,6 23,0 2332 44,6 21,6 23,0 2627 57,6 41,8 15,8 3393 72,0 131,0 4240,8
241.16.32.254 32,0 16,0 254 46,1 50,6 21,2 29,4 2333 57,0 27,6 29,4 2628 73,6 53,4 20,2 3393 92,0 162,0 4241,2
241.16.32.305 32,0 16,0 305 38,3 60,5 25,3 35,2 2317 68,2 33,0 35,2 2612 88,0 63,8 24,2 3370 110,0 195,0 4213,0

F48 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅32
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.32.038 32,0 16,0 38 529 3,3 1,4 1,9 1746 4,4 1,4 3,0 2328 5,0 1,4 3,6 2645 5,5 2,0 3,5 2910
241.17.32.044 32,0 16,0 44 425 3,9 1,7 2,2 1958 5,2 1,7 3,5 2210 5,9 1,7 4,2 2508 6,5 2,3 4,2 2763
241.17.32.051 32,0 16,0 51 353 4,5 2,0 2,5 1589 6,0 2,0 4,0 2118 6,8 2,0 4,8 2400 7,5 2,7 4,8 2648
241.17.32.064 32,0 16,0 64 269 6,0 2,6 3,4 1614 8,0 2,6 5,4 2152 9,0 2,6 6,4 2421 10,0 3,6 6,4 2690
241.17.32.076 32,0 16,0 76 219 7,2 3,1 4,1 1577 9,6 3,1 6,5 2102 10,8 3,1 7,7 2365 12,0 4,3 7,7 2628
241.17.32.089 32,0 16,0 89 180 8,7 3,8 4,9 1566 11,6 3,8 7,8 2088 13,1 3,8 9,3 2358 14,5 5,2 9,3 2610
241.17.32.102 32,0 16,0 102 155 9,9 4,3 5,6 1535 13,2 4,3 8,9 2046 14,9 4,3 10,6 2310 16,5 5,9 10,6 2558
241.17.32.115 32,0 16,0 115 140 10,8 4,7 6,1 1512 14,4 4,7 9,7 2016 16,2 4,7 11,5 2268 18,0 6,5 11,5 2520
241.17.32.127 32,0 16,0 127 124 12,3 5,3 7,0 1525 16,4 5,3 11,1 2034 18,5 5,3 13,2 2294 20,5 7,4 13,1 2542
241.17.32.152 32,0 16,0 152 102 15,0 6,5 8,5 1530 20,0 6,5 13,5 2040 22,5 6,5 16,0 2295 25,0 9,0 16,0 2550
241.17.32.178 32,0 16,0 178 88,3 17,7 7,7 10,0 1563 23,6 7,8 15,9 2084 26,6 7,7 18,9 2349 29,5 10,6 18,9 2605
241.17.32.203 32,0 16,0 203 76,0 20,4 8,8 11,6 1550 27,2 8,8 18,4 2067 30,6 8,8 21,8 2326 34,0 12,2 21,8 2584
241.17.32.254 32,0 16,0 254 60,8 25,5 11,1 14,4 1550 34,0 11,1 22,9 2067 38,3 11,1 27,2 2329 42,5 15,3 27,2 2584
241.17.32.305 32,0 16,0 305 49,1 30,9 13,4 17,5 1517 41,2 13,4 27,8 2023 46,4 13,4 33,0 2278 51,5 18,5 33,0 2529

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.32.038 32,0 16,0 38 529 6,1 2,5 3,6 3227 6,8 3,3 3,5 3597 8,8 6,4 2,4 4655 11,0 27,0 5819,0
241.17.32.044 32,0 16,0 44 425 7,2 3,0 4,2 3060 8,1 3,9 4,2 3443 10,4 7,5 2,9 4420 13,0 31,0 5525,0
241.17.32.051 32,0 16,0 51 353 8,3 3,5 4,8 2930 9,3 4,5 4,8 3283 12,0 8,7 3,3 4236 15,0 36,0 5295,0
241.17.32.064 32,0 16,0 64 269 11,0 4,6 6,4 2959 12,4 6,0 6,4 3336 16,0 11,6 4,4 4304 20,0 44,0 5380,0
241.17.32.076 32,0 16,0 76 219 13,2 5,5 7,7 2891 14,9 7,2 7,7 3263 19,2 13,9 5,3 4205 24,0 52,0 5256,0
241.17.32.089 32,0 16,0 89 180 16,0 6,7 9,3 2880 18,0 8,7 9,3 3240 23,2 16,8 6,4 4176 29,0 60,0 5220,0
241.17.32.102 32,0 16,0 102 155 18,2 7,6 10,6 2821 20,5 9,9 10,6 3178 26,4 19,1 7,3 4092 33,0 69,0 5115,0
241.17.32.115 32,0 16,0 115 140 19,8 8,3 11,5 2772 22,3 10,8 11,5 3122 28,8 20,9 7,9 4032 36,0 79,0 5040,0
241.17.32.127 32,0 16,0 127 124 22,6 9,4 13,2 2802 25,4 12,3 13,1 3150 32,8 23,8 9,0 4067 41,0 86,0 5084,0
241.17.32.152 32,0 16,0 152 102 27,5 11,5 16,0 2805 31,0 15,0 16,0 3162 40,0 29,0 11,0 4080 50,0 102,0 5100,0
241.17.32.178 32,0 16,0 178 88,3 32,5 13,6 18,9 2870 36,6 17,7 18,9 3232 47,2 34,2 13,0 4168 59,0 119,0 5209,7
241.17.32.203 32,0 16,0 203 76,0 37,4 15,6 21,8 2842 42,2 20,4 21,8 3207 54,4 39,4 15,0 4134 68,0 135,0 5168,0
241.17.32.254 32,0 16,0 254 60,8 46,8 19,6 27,2 2845 52,7 25,5 27,2 3204 68,0 49,3 18,7 4134 85,0 169,0 5168,0
241.17.32.305 32,0 16,0 305 49,1 56,7 23,7 33,0 2784 63,9 30,9 33,0 3137 82,4 59,7 22,7 4046 103,0 202,0 5057,3

subject to alterations F49


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅40 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.40.051 40,0 20,0 51 92,0 7,5 3,3 4,2 690 10,0 3,3 6,7 920 11,3 3,3 8,0 1040 12,5 4,5 8,0 1150
241.14.40.064 40,0 20,0 64 73,1 9,6 4,2 5,4 702 12,8 4,2 8,6 936 14,4 4,2 10,2 1053 16,0 5,8 10,2 1170
241.14.40.076 40,0 20,0 76 63,1 11,4 4,9 6,5 719 15,2 4,9 10,3 959 17,1 4,9 12,2 1079 19,0 6,8 12,2 1199
241.14.40.089 40,0 20,0 89 51,0 13,5 5,9 7,6 689 18,0 5,9 12,1 918 20,3 5,9 14,4 1035 22,5 8,1 14,4 1148
241.14.40.102 40,0 20,0 102 43,1 15,3 6,6 8,7 659 20,4 6,6 13,8 879 23,0 6,6 16,4 991 25,5 9,2 16,3 1099
241.14.40.115 40,0 20,0 115 39,6 17,4 7,5 9,9 689 23,2 7,5 15,7 919 26,1 7,5 18,6 1034 29,0 10,4 18,6 1148
241.14.40.127 40,0 20,0 127 37,0 19,5 8,5 11,0 722 26,0 8,5 17,5 962 29,3 8,5 20,8 1084 32,5 11,7 20,8 1203
241.14.40.139 40,0 20,0 139 32,0 21,3 9,2 12,1 682 28,4 9,2 19,2 909 32,0 9,2 22,8 1024 35,5 12,8 22,7 1136
241.14.40.152 40,0 20,0 152 28,1 23,4 10,1 13,3 658 31,2 10,1 21,1 877 35,1 10,1 25,0 986 39,0 14,0 25,0 1096
241.14.40.178 40,0 20,0 178 25,2 27,6 12,0 15,6 696 36,8 12,0 24,8 927 41,4 12,0 29,4 1043 46,0 16,6 29,4 1159
241.14.40.203 40,0 20,0 203 22,7 31,5 13,7 17,8 715 42,0 13,7 28,3 953 47,3 13,7 33,6 1074 52,5 18,9 33,6 1192
241.14.40.254 40,0 20,0 254 17,0 39,3 17,0 22,3 668 52,4 17,0 35,4 891 59,0 17,0 42,0 1003 65,5 23,6 41,9 1114
241.14.40.305 40,0 20,0 305 14,8 47,1 20,4 26,7 697 62,8 20,4 42,4 929 70,7 20,4 50,3 1046 78,5 28,3 50,2 1162

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.40.051 40,0 20,0 51 92,0 13,8 5,8 8,0 1270 15,5 7,5 8,0 1426 20,0 14,5 5,5 1840 25,0 26,0 2300,0
241.14.40.064 40,0 20,0 64 73,1 17,6 7,4 10,2 1287 19,8 9,6 10,2 1447 25,6 18,6 7,0 1871 32,0 32,0 2339,2
241.14.40.076 40,0 20,0 76 63,1 20,9 8,7 12,2 1319 23,6 11,4 12,2 1489 30,4 22,0 8,4 1918 38,0 38,0 2397,8
241.14.40.089 40,0 20,0 89 51,0 24,8 10,4 14,4 1265 27,9 13,5 14,4 1423 36,0 26,1 9,9 1836 45,0 44,0 2295,0
241.14.40.102 40,0 20,0 102 43,1 28,1 11,7 16,4 1211 31,6 15,3 16,3 1362 40,8 29,6 11,2 1758 51,0 51,0 2198,1
241.14.40.115 40,0 20,0 115 39,6 31,9 13,3 18,6 1263 36,0 17,4 18,6 1426 46,4 33,6 12,8 1837 58,0 57,0 2296,8
241.14.40.127 40,0 20,0 127 37,0 35,8 15,0 20,8 1325 40,3 19,5 20,8 1491 52,0 37,7 14,3 1924 65,0 62,0 2405,0
241.14.40.139 40,0 20,0 139 32,0 39,1 16,3 22,8 1251 44,0 21,3 22,7 1408 56,8 41,2 15,6 1818 71,0 68,0 2272,0
241.14.40.152 40,0 20,0 152 28,1 42,9 17,9 25,0 1205 48,4 23,4 25,0 1360 62,4 45,2 17,2 1753 78,0 74,0 2191,8
241.14.40.178 40,0 20,0 178 25,2 50,6 21,2 29,4 1275 57,0 27,6 29,4 1436 73,6 53,4 20,2 1855 92,0 86,0 2318,4
241.14.40.203 40,0 20,0 203 22,7 57,8 24,2 33,6 1312 65,1 31,5 33,6 1478 84,0 60,9 23,1 1907 105,0 98,0 2383,5
241.14.40.254 40,0 20,0 254 17,0 72,1 30,1 42,0 1226 81,2 39,3 41,9 1380 104,8 76,0 28,8 1782 131,0 123,0 2227,0
241.14.40.305 40,0 20,0 305 14,8 86,4 36,1 50,3 1279 97,3 47,1 50,2 1440 125,6 91,1 34,5 1859 157,0 148,0 2323,6

F50 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅40
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.40.051 40,0 20,0 51 179,0 6,3 2,7 3,6 1128 8,4 2,7 5,7 1504 9,5 2,7 6,8 1701 10,5 3,8 6,7 1880
241.15.40.064 40,0 20,0 64 140,0 7,8 3,4 4,4 1092 10,4 3,4 7,0 1456 11,7 3,4 8,3 1638 13,0 4,7 8,3 1820
241.15.40.076 40,0 20,0 76 108,1 9,6 4,2 5,4 1038 12,8 4,2 8,6 1384 14,4 4,2 10,2 1557 16,0 5,8 10,2 1730
241.15.40.089 40,0 20,0 89 90,7 11,1 4,8 6,3 1007 14,8 4,8 10,0 1342 16,7 4,8 11,9 1515 18,5 6,7 11,8 1678
241.15.40.102 40,0 20,0 102 81,0 12,9 5,6 7,3 1045 17,2 5,6 11,6 1393 19,4 5,6 13,8 1571 21,5 7,7 13,8 1742
241.15.40.115 40,0 20,0 115 71,8 14,4 6,2 8,2 1034 19,2 6,2 13,0 1379 21,6 6,2 15,4 1551 24,0 8,6 15,4 1723
241.15.40.127 40,0 20,0 127 62,8 16,2 7,0 9,2 1017 21,6 7,0 14,6 1356 24,3 7,0 17,3 1526 27,0 9,7 17,3 1696
241.15.40.139 40,0 20,0 139 57,6 17,7 7,7 10,0 1020 23,6 7,7 15,9 1359 26,6 7,7 18,9 1532 29,5 10,6 18,9 1699
241.15.40.152 40,0 20,0 152 51,6 19,5 8,5 11,0 1006 26,0 8,5 17,5 1342 29,3 8,5 20,8 1512 32,5 11,7 20,8 1677
241.15.40.178 40,0 20,0 178 44,2 22,8 9,9 12,9 1008 30,4 9,9 20,5 1344 34,2 9,9 24,3 1512 38,0 13,7 24,3 1680
241.15.40.203 40,0 20,0 203 36,7 26,1 11,3 14,8 958 34,8 11,3 23,5 1277 39,2 11,3 27,9 1439 43,5 15,7 27,8 1596
241.15.40.254 40,0 20,0 254 30,1 33,0 14,3 18,7 993 44,0 14,3 29,7 1324 49,5 14,3 35,2 1490 55,0 19,8 35,2 1656
241.15.40.305 40,0 20,0 305 24,6 39,3 17,0 22,3 967 52,4 17,0 35,4 1289 59,0 17,0 42,0 1451 65,5 23,6 41,9 1611

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.40.051 40,0 20,0 51 179,0 11,6 4,8 6,8 2076 13,0 6,3 6,7 2327 16,8 12,2 4,6 3007 21,0 30,0 3759,0
241.15.40.064 40,0 20,0 64 140,0 14,3 6,0 8,3 2002 16,1 7,8 8,3 2254 20,8 15,1 5,7 2912 26,0 38,0 3640,0
241.15.40.076 40,0 20,0 76 108,1 17,6 7,4 10,2 1903 19,8 9,6 10,2 2140 25,6 18,6 7,0 2767 32,0 44,0 3459,2
241.15.40.089 40,0 20,0 89 90,7 20,4 8,5 11,9 1850 22,9 11,1 11,8 2077 29,6 21,5 8,1 2685 37,0 52,0 3355,9
241.15.40.102 40,0 20,0 102 81,0 23,7 9,9 13,8 1920 26,7 12,9 13,8 2163 34,4 24,9 9,5 2786 43,0 59,0 3483,0
241.15.40.115 40,0 20,0 115 71,8 26,4 11,0 15,4 1896 29,8 14,4 15,4 2140 38,4 27,8 10,6 2757 48,0 67,0 3446,4
241.15.40.127 40,0 20,0 127 62,8 29,7 12,4 17,3 1865 33,5 16,2 17,3 2104 43,2 31,3 11,9 2713 54,0 73,0 3391,2
241.15.40.139 40,0 20,0 139 57,6 32,5 13,6 18,9 1872 36,6 17,7 18,9 2108 47,2 34,2 13,0 2719 59,0 80,0 3398,4
241.15.40.152 40,0 20,0 152 51,6 35,8 15,0 20,8 1847 40,3 19,5 20,8 2079 52,0 37,7 14,3 2683 65,0 87,0 3354,0
241.15.40.178 40,0 20,0 178 44,2 41,8 17,5 24,3 1848 47,1 22,8 24,3 2082 60,8 44,1 16,7 2687 76,0 102,0 3359,2
241.15.40.203 40,0 20,0 203 36,7 47,9 20,0 27,9 1758 53,9 26,1 27,8 1978 69,6 50,5 19,1 2554 87,0 116,0 3192,9
241.15.40.254 40,0 20,0 254 30,1 60,5 25,3 35,2 1821 68,2 33,0 35,2 2053 88,0 63,8 24,2 2649 110,0 144,0 3311,0
241.15.40.305 40,0 20,0 305 24,6 72,1 30,1 42,0 1774 81,2 39,3 41,9 1998 104,8 76,0 28,8 2578 131,0 174,0 3222,6

subject to alterations F51


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅40 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.40.051 40,0 20,0 51 350,2 5,1 2,2 2,9 1786 6,8 2,2 4,6 2381 7,7 2,2 5,5 2697 8,5 3,1 5,4 2977
241.16.40.064 40,0 20,0 64 268,8 6,6 2,9 3,7 1774 8,8 2,9 5,9 2365 9,9 2,9 7,0 2661 11,0 4,0 7,0 2957
241.16.40.076 40,0 20,0 76 218,8 8,1 3,5 4,6 1772 10,8 3,5 7,3 2363 12,2 3,5 8,7 2669 13,5 4,9 8,6 2954
241.16.40.089 40,0 20,0 89 190,3 9,6 4,2 5,4 1827 12,8 4,2 8,6 2436 14,4 4,2 10,2 2740 16,0 5,8 10,2 3045
241.16.40.102 40,0 20,0 102 162,8 11,1 4,8 6,3 1807 14,8 4,8 10,0 2409 16,7 4,8 11,9 2719 18,5 6,7 11,8 3012
241.16.40.115 40,0 20,0 115 142,2 12,6 5,5 7,1 1792 16,8 5,5 11,3 2389 18,9 5,5 13,4 2688 21,0 7,6 13,4 2986
241.16.40.127 40,0 20,0 127 128,5 14,1 6,1 8,0 1812 18,8 6,1 12,7 2416 21,2 6,1 15,1 2724 23,5 8,5 15,0 3020
241.16.40.139 40,0 20,0 139 114,8 15,6 6,8 8,8 1791 20,8 6,8 14,0 2388 23,4 6,8 16,6 2686 26,0 9,4 16,6 2985
241.16.40.152 40,0 20,0 152 105,0 17,3 7,5 9,8 1817 23,0 7,5 15,5 2415 25,9 7,5 18,4 2720 28,8 10,4 18,4 3024
241.16.40.178 40,0 20,0 178 89,3 20,1 8,7 11,4 1795 26,8 8,7 18,1 2393 30,2 8,7 21,5 2697 33,5 12,1 21,4 2992
241.16.40.203 40,0 20,0 203 77,5 22,8 9,9 12,9 1767 30,4 9,9 20,5 2356 34,2 9,9 24,3 2651 38,0 13,7 24,3 2945
241.16.40.254 40,0 20,0 254 60,8 29,1 12,6 16,5 1769 38,8 12,6 26,2 2359 43,7 12,6 31,1 2657 48,5 17,5 31,0 2949
241.16.40.305 40,0 20,0 305 51,0 34,8 15,1 19,7 1775 46,4 15,1 31,3 2366 52,2 15,1 37,1 2662 58,0 20,9 37,1 2958

55% Stroke 62% Stroke 80% Stroke 100% Stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.40.051 40,0 20,0 51 350,2 9,4 3,9 5,5 3292 10,5 5,1 5,4 3677 13,6 9,9 3,7 4763 17,0 34,0 5953,4
241.16.40.064 40,0 20,0 64 268,8 12,1 5,1 7,0 3252 13,6 6,6 7,0 3656 17,6 12,8 4,8 4731 22,0 42,0 5913,6
241.16.40.076 40,0 20,0 76 218,8 14,9 6,2 8,7 3260 16,7 8,1 8,6 3654 21,6 15,7 5,9 4726 27,0 49,0 5907,6
241.16.40.089 40,0 20,0 89 190,3 17,6 7,4 10,2 3349 19,8 9,6 10,2 3768 25,6 18,6 7,0 4872 32,0 57,0 6089,6
241.16.40.102 40,0 20,0 102 162,8 20,4 8,5 11,9 3321 22,9 11,1 11,8 3728 29,6 21,5 8,1 4819 37,0 65,0 6023,6
241.16.40.115 40,0 20,0 115 142,2 23,1 9,7 13,4 3285 26,0 12,6 13,4 3697 33,6 24,4 9,2 4778 42,0 73,0 5972,4
241.16.40.127 40,0 20,0 127 128,5 25,9 10,8 15,1 3328 29,1 14,1 15,0 3739 37,6 27,3 10,3 4832 47,0 80,0 6039,5
241.16.40.139 40,0 20,0 139 114,8 28,6 12,0 16,6 3283 32,2 15,6 16,6 3697 41,6 30,2 11,4 4776 52,0 87,0 5969,6
241.16.40.152 40,0 20,0 152 105,0 31,6 13,2 18,4 3318 35,7 17,3 18,4 3749 46,0 33,4 12,6 4830 57,5 94,5 6037,5
241.16.40.178 40,0 20,0 178 89,3 36,9 15,4 21,5 3295 41,5 20,1 21,4 3706 53,6 38,9 14,7 4786 67,0 111,0 5983,1
241.16.40.203 40,0 20,0 203 77,5 41,8 17,5 24,3 3240 47,1 22,8 24,3 3650 60,8 44,1 16,7 4712 76,0 127,0 5890,0
241.16.40.254 40,0 20,0 254 60,8 53,4 22,3 31,1 3247 60,1 29,1 31,0 3654 77,6 56,3 21,3 4718 97,0 157,0 5897,6
241.16.40.305 40,0 20,0 305 51,0 63,8 26,7 37,1 3254 71,9 34,8 37,1 3667 92,8 67,3 25,5 4733 116,0 189,0 5916,0

F52 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅40
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.40.051 40,0 20,0 51 628 4,5 2,0 2,5 2826 6,0 2,0 4,0 3768 6,8 2,0 4,8 4270 7,5 2,7 4,8 4710
241.17.40.064 40,0 20,0 64 488 5,7 2,5 3,2 2782 7,6 2,5 5,1 3709 8,6 2,5 6,1 4197 9,5 3,4 6,1 4636
241.17.40.076 40,0 20,0 76 379 7,2 3,1 4,1 2729 9,6 3,1 6,5 3638 10,8 3,1 7,7 4093 12,0 4,3 7,7 4548
241.17.40.089 40,0 20,0 89 321 8,4 3,6 4,8 2696 11,2 3,6 7,6 3595 12,6 3,6 9,0 4045 14,0 5,0 9,0 4494
241.17.40.102 40,0 20,0 102 281 9,9 4,3 5,6 2782 13,2 4,3 8,9 3709 14,9 4,3 10,6 4187 16,5 5,9 10,6 4637
241.17.40.115 40,0 20,0 115 245 11,1 4,8 6,3 2720 14,8 4,8 10,0 3626 16,7 4,8 11,9 4092 18,5 6,7 11,8 4533
241.17.40.127 40,0 20,0 127 221 12,3 5,3 7,0 2718 16,4 5,3 11,1 3624 18,5 5,3 13,2 4089 20,5 7,4 13,1 4531
241.17.40.152 40,0 20,0 152 168 15,0 6,5 8,5 2520 20,0 6,5 13,5 3360 22,5 6,5 16,0 3780 25,0 9,0 16,0 4200
241.17.40.203 40,0 20,0 203 132 20,1 8,7 11,4 2653 26,8 8,7 18,1 3538 30,2 8,7 21,5 3986 33,5 12,1 21,4 4422
241.17.40.254 40,0 20,0 254 107 25,5 11,1 14,4 2729 34,0 11,1 22,9 3638 38,3 11,1 27,2 4098 42,5 15,3 27,2 4548
241.17.40.305 40,0 20,0 305 87,9 30,6 13,3 17,3 2690 40,8 13,3 27,5 3586 45,9 13,3 32,6 4035 51,0 18,4 32,6 4483

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.40.051 40,0 20,0 51 628 8,3 3,5 4,8 5212 9,3 4,5 4,8 5840 12,0 8,7 3,3 7536 15,0 36,0 9420,0
241.17.40.064 40,0 20,0 64 488 10,5 4,4 6,1 5124 11,8 5,7 6,1 5758 15,2 11,0 4,2 7418 19,0 45,0 9272,0
241.17.40.076 40,0 20,0 76 379 13,2 5,5 7,7 5003 14,9 7,2 7,7 5647 19,2 13,9 5,3 7277 24,0 52,0 9096,0
241.17.40.089 40,0 20,0 89 321 15,4 6,4 9,0 4943 17,4 8,4 9,0 5585 22,4 16,2 6,2 7190 28,0 61,0 8988,0
241.17.40.102 40,0 20,0 102 281 18,2 7,6 10,6 5114 20,5 9,9 10,6 5761 26,4 19,1 7,3 7418 33,0 69,0 9273,0
241.17.40.115 40,0 20,0 115 245 20,4 8,5 11,9 4998 22,9 11,1 11,8 5611 29,6 21,5 8,1 7252 37,0 78,0 9065,0
241.17.40.127 40,0 20,0 127 221 22,6 9,4 13,2 4995 25,4 12,3 13,1 5613 32,8 23,8 9,0 7249 41,0 86,0 9061,0
241.17.40.152 40,0 20,0 152 168 27,5 11,5 16,0 4620 31,0 15,0 16,0 5208 40,0 29,0 11,0 6720 50,0 102,0 8400,0
241.17.40.203 40,0 20,0 203 132 36,9 15,4 21,5 4871 41,5 20,1 21,4 5478 53,6 38,9 14,7 7075 67,0 136,0 8844,0
241.17.40.254 40,0 20,0 254 107 46,8 19,6 27,2 5008 52,7 25,5 27,2 5639 68,0 49,3 18,7 7276 85,0 169,0 9095,0
241.17.40.305 40,0 20,0 305 87,9 56,1 23,5 32,6 4931 63,2 30,6 32,6 5555 81,6 59,2 22,4 7173 102,0 203,0 8965,8

subject to alterations F53


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅50 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.50.064 50,0 25,0 64 156,0 9,6 4,2 5,4 1498 12,8 4,2 8,6 1997 14,4 4,2 10,2 2246 16,0 5,8 10,2 2496
241.14.50.076 50,0 25,0 76 125,0 11,7 5,1 6,6 1463 15,6 5,1 10,5 1950 17,6 5,1 12,5 2200 19,5 7,0 12,5 2438
241.14.50.089 50,0 25,0 89 109,0 13,5 5,9 7,6 1472 18,0 5,9 12,1 1962 20,3 5,9 14,4 2213 22,5 8,1 14,4 2453
241.14.50.102 50,0 25,0 102 94,1 15,6 6,8 8,8 1468 20,8 6,8 14,0 1957 23,4 6,8 16,6 2202 26,0 9,4 16,6 2447
241.14.50.115 50,0 25,0 115 81,0 17,4 7,5 9,9 1409 23,2 7,5 15,7 1879 26,1 7,5 18,6 2114 29,0 10,4 18,6 2349
241.14.50.127 50,0 25,0 127 71,0 19,5 8,5 11,0 1385 26,0 8,5 17,5 1846 29,3 8,5 20,8 2080 32,5 11,7 20,8 2308
241.14.50.139 50,0 25,0 139 66,5 21,6 9,4 12,2 1436 28,8 9,4 19,4 1915 32,4 9,4 23,0 2155 36,0 13,0 23,0 2394
241.14.50.152 50,0 25,0 152 60,0 23,4 10,1 13,3 1404 31,2 10,1 21,1 1872 35,1 10,1 25,0 2106 39,0 14,0 25,0 2340
241.14.50.178 50,0 25,0 178 52,0 27,6 12,0 15,6 1435 36,8 12,0 24,8 1914 41,4 12,0 29,4 2153 46,0 16,6 29,4 2392
241.14.50.203 50,0 25,0 203 44,1 31,2 13,5 17,7 1376 41,6 13,5 28,1 1835 46,8 13,5 33,3 2064 52,0 18,7 33,3 2293
241.14.50.254 50,0 25,0 254 35,0 39,0 16,9 22,1 1365 52,0 16,9 35,1 1820 58,5 16,9 41,6 2048 65,0 23,4 41,6 2275
241.14.50.305 50,0 25,0 305 28,6 46,8 20,3 26,5 1338 62,4 20,3 42,1 1785 70,2 20,3 49,9 2008 78,0 28,1 49,9 2231

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.50.064 50,0 25,0 64 156,0 17,6 7,4 10,2 2746 19,8 9,6 10,2 3089 25,6 18,6 7,0 3994 32,0 32,0 4992,0
241.14.50.076 50,0 25,0 76 125,0 21,5 9,0 12,5 2688 24,2 11,7 12,5 3025 31,2 22,6 8,6 3900 39,0 37,0 4875,0
241.14.50.089 50,0 25,0 89 109,0 24,8 10,4 14,4 2703 27,9 13,5 14,4 3041 36,0 26,1 9,9 3924 45,0 44,0 4905,0
241.14.50.102 50,0 25,0 102 94,1 28,6 12,0 16,6 2691 32,2 15,6 16,6 3030 41,6 30,2 11,4 3915 52,0 50,0 4893,2
241.14.50.115 50,0 25,0 115 81,0 31,9 13,3 18,6 2584 36,0 17,4 18,6 2916 46,4 33,6 12,8 3758 58,0 57,0 4698,0
241.14.50.127 50,0 25,0 127 71,0 35,8 15,0 20,8 2542 40,3 19,5 20,8 2861 52,0 37,7 14,3 3692 65,0 62,0 4615,0
241.14.50.139 50,0 25,0 139 66,5 39,6 16,6 23,0 2633 44,6 21,6 23,0 2966 57,6 41,8 15,8 3830 72,0 67,0 4788,0
241.14.50.152 50,0 25,0 152 60,0 42,9 17,9 25,0 2574 48,4 23,4 25,0 2904 62,4 45,2 17,2 3744 78,0 74,0 4680,0
241.14.50.178 50,0 25,0 178 52,0 50,6 21,2 29,4 2631 57,0 27,6 29,4 2964 73,6 53,4 20,2 3827 92,0 86,0 4784,0
241.14.50.203 50,0 25,0 203 44,1 57,2 23,9 33,3 2523 64,5 31,2 33,3 2844 83,2 60,3 22,9 3669 104,0 99,0 4586,4
241.14.50.254 50,0 25,0 254 35,0 71,5 29,9 41,6 2503 80,6 39,0 41,6 2821 104,0 75,4 28,6 3640 130,0 124,0 4550,0
241.14.50.305 50,0 25,0 305 28,6 85,8 35,9 49,9 2454 96,7 46,8 49,9 2766 124,8 90,5 34,3 3569 156,0 149,0 4461,6

F54 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅50
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.50.064 50,0 25,0 64 209,1 8,1 3,5 4,6 1694 10,8 3,5 7,3 2258 12,2 3,5 8,7 2551 13,5 4,9 8,6 2823
241.15.50.076 50,0 25,0 76 168,1 9,6 4,2 5,4 1614 12,8 4,2 8,6 2152 14,4 4,2 10,2 2421 16,0 5,8 10,2 2690
241.15.50.089 50,0 25,0 89 140,0 11,1 4,8 6,3 1554 14,8 4,8 10,0 2072 16,7 4,8 11,9 2338 18,5 6,7 11,8 2590
241.15.50.102 50,0 25,0 102 119,0 12,9 5,6 7,3 1535 17,2 5,6 11,6 2047 19,4 5,6 13,8 2309 21,5 7,7 13,8 2559
241.15.50.115 50,0 25,0 115 106,0 14,7 6,4 8,3 1558 19,6 6,4 13,2 2078 22,1 6,4 15,7 2343 24,5 8,8 15,7 2597
241.15.50.127 50,0 25,0 127 97,0 16,2 7,0 9,2 1571 21,6 7,0 14,6 2095 24,3 7,0 17,3 2357 27,0 9,7 17,3 2619
241.15.50.139 50,0 25,0 139 87,0 17,7 7,7 10,0 1540 23,6 7,7 15,9 2053 26,6 7,7 18,9 2314 29,5 10,6 18,9 2567
241.15.50.152 50,0 25,0 152 80,1 19,8 8,6 11,2 1586 26,4 8,6 17,8 2115 29,7 8,6 21,1 2379 33,0 11,9 21,1 2643
241.15.50.178 50,0 25,0 178 69,6 23,1 10,0 13,1 1608 30,8 10,0 20,8 2144 34,7 10,0 24,7 2415 38,5 13,9 24,6 2680
241.15.50.203 50,0 25,0 203 59,8 26,4 11,4 15,0 1579 35,2 11,4 23,8 2105 39,6 11,4 28,2 2368 44,0 15,8 28,2 2631
241.15.50.229 50,0 25,0 229 50,9 30,0 13,0 17,0 1527 40,0 13,0 27,0 2036 45,0 13,0 32,0 2291 50,0 18,0 32,0 2545
241.15.50.254 50,0 25,0 254 44,0 35,1 15,2 19,9 1544 46,8 15,2 31,6 2059 52,7 15,2 37,5 2319 58,5 21,1 37,4 2574
241.15.50.305 50,0 25,0 305 38,7 40,2 17,4 22,8 1556 53,6 17,4 36,2 2074 60,3 17,4 42,9 2334 67,0 24,1 42,9 2593

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.50.064 50,0 25,0 64 209,1 14,9 6,2 8,7 3116 16,7 8,1 8,6 3492 21,6 15,7 5,9 4517 27,0 37,0 5645,7
241.15.50.076 50,0 25,0 76 168,1 17,6 7,4 10,2 2959 19,8 9,6 10,2 3328 25,6 18,6 7,0 4303 32,0 44,0 5379,2
241.15.50.089 50,0 25,0 89 140,0 20,4 8,5 11,9 2856 22,9 11,1 11,8 3206 29,6 21,5 8,1 4144 37,0 52,0 5180,0
241.15.50.102 50,0 25,0 102 119,0 23,7 9,9 13,8 2820 26,7 12,9 13,8 3177 34,4 24,9 9,5 4094 43,0 59,0 5117,0
241.15.50.115 50,0 25,0 115 106,0 27,0 11,3 15,7 2862 30,4 14,7 15,7 3222 39,2 28,4 10,8 4155 49,0 66,0 5194,0
241.15.50.127 50,0 25,0 127 97,0 29,7 12,4 17,3 2881 33,5 16,2 17,3 3250 43,2 31,3 11,9 4190 54,0 73,0 5238,0
241.15.50.139 50,0 25,0 139 87,0 32,5 13,6 18,9 2828 36,6 17,7 18,9 3184 47,2 34,2 13,0 4106 59,0 80,0 5133,0
241.15.50.152 50,0 25,0 152 80,1 36,3 15,2 21,1 2908 40,9 19,8 21,1 3276 52,8 38,3 14,5 4229 66,0 86,0 5286,6
241.15.50.178 50,0 25,0 178 69,6 42,4 17,7 24,7 2951 47,7 23,1 24,6 3320 61,6 44,7 16,9 4287 77,0 101,0 5359,2
241.15.50.203 50,0 25,0 203 59,8 48,4 20,2 28,2 2894 54,6 26,4 28,2 3265 70,4 51,0 19,4 4210 88,0 115,0 5262,4
241.15.50.229 50,0 25,0 229 50,9 55,0 23,0 32,0 2800 62,0 30,0 32,0 3156 80,0 58,0 22,0 4072 100,0 129,0 5090,0
241.15.50.254 50,0 25,0 254 44,0 64,4 26,9 37,5 2834 72,5 35,1 37,4 3190 93,6 67,9 25,7 4118 117,0 137,0 5148,0
241.15.50.305 50,0 25,0 305 38,7 73,7 30,8 42,9 2852 83,1 40,2 42,9 3216 107,2 77,7 29,5 4149 134,0 171,0 5185,8

subject to alterations F55


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅50 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.50.064 50,0 25,0 64 413,0 6,5 2,8 3,7 2685 8,6 2,8 5,8 3552 9,7 2,8 6,9 4006 10,8 3,9 6,9 4460
241.16.50.076 50,0 25,0 76 339,4 7,8 3,4 4,4 2647 10,4 3,4 7,0 3530 11,7 3,4 8,3 3971 13,0 4,7 8,3 4412
241.16.50.089 50,0 25,0 89 288,4 9,2 4,0 5,2 2653 12,2 4,0 8,2 3518 13,7 4,0 9,7 3951 15,3 5,5 9,8 4413
241.16.50.102 50,0 25,0 102 245,3 10,5 4,6 5,9 2576 14,0 4,6 9,4 3434 15,8 4,6 11,2 3876 17,5 6,3 11,2 4293
241.16.50.115 50,0 25,0 115 214,8 12,0 5,2 6,8 2578 16,0 5,2 10,8 3437 18,0 5,2 12,8 3866 20,0 7,2 12,8 4296
241.16.50.127 50,0 25,0 127 192,3 13,5 5,9 7,6 2596 18,0 5,9 12,1 3461 20,3 5,9 14,4 3904 22,5 8,1 14,4 4327
241.16.50.139 50,0 25,0 139 170,7 15,0 6,5 8,5 2561 20,0 6,5 13,5 3414 22,5 6,5 16,0 3841 25,0 9,0 16,0 4268
241.16.50.152 50,0 25,0 152 154,0 16,2 7,0 9,2 2495 21,6 7,0 14,6 3326 24,3 7,0 17,3 3742 27,0 9,7 17,3 4158
241.16.50.178 50,0 25,0 178 134,4 19,2 8,3 10,9 2580 25,6 8,3 17,3 3441 28,8 8,3 20,5 3871 32,0 11,5 20,5 4301
241.16.50.203 50,0 25,0 203 116,7 21,8 9,4 12,4 2544 29,0 9,4 19,6 3384 32,6 9,4 23,2 3804 36,3 13,1 23,2 4236
241.16.50.254 50,0 25,0 254 89,3 27,6 12,0 15,6 2465 36,8 12,0 24,8 3286 41,4 12,0 29,4 3697 46,0 16,6 29,4 4108
241.16.50.305 50,0 25,0 305 73,6 33,6 14,6 19,0 2473 44,8 14,6 30,2 3297 50,4 14,6 35,8 3709 56,0 20,2 35,8 4122

55% Stroke 62% Stroke 80% Stroke 100% Stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.50.064 50,0 25,0 64 413,0 11,8 4,9 6,9 4873 13,3 6,5 6,8 5493 17,2 12,5 4,7 7104 21,5 42,5 8879,5
241.16.50.076 50,0 25,0 76 339,4 14,3 6,0 8,3 4853 16,1 7,8 8,3 5464 20,8 15,1 5,7 7060 26,0 50,0 8824,4
241.16.50.089 50,0 25,0 89 288,4 16,8 7,0 9,8 4845 18,9 9,2 9,7 5451 24,4 17,7 6,7 7037 30,5 58,5 8796,2
241.16.50.102 50,0 25,0 102 245,3 19,3 8,1 11,2 4734 21,7 10,5 11,2 5323 28,0 20,3 7,7 6868 35,0 67,0 8585,5
241.16.50.115 50,0 25,0 115 214,8 22,0 9,2 12,8 4726 24,8 12,0 12,8 5327 32,0 23,2 8,8 6874 40,0 75,0 8592,0
241.16.50.127 50,0 25,0 127 192,3 24,8 10,4 14,4 4769 27,9 13,5 14,4 5365 36,0 26,1 9,9 6923 45,0 82,0 8653,5
241.16.50.139 50,0 25,0 139 170,7 27,5 11,5 16,0 4694 31,0 15,0 16,0 5292 40,0 29,0 11,0 6828 50,0 89,0 8535,0
241.16.50.152 50,0 25,0 152 154,0 29,7 12,4 17,3 4574 33,5 16,2 17,3 5159 43,2 31,3 11,9 6653 54,0 98,0 8316,0
241.16.50.178 50,0 25,0 178 134,4 35,2 14,7 20,5 4731 39,7 19,2 20,5 5336 51,2 37,1 14,1 6881 64,0 114,0 8601,6
241.16.50.203 50,0 25,0 203 116,7 39,9 16,7 23,2 4656 45,0 21,8 23,2 5252 58,0 42,1 15,9 6769 72,5 130,5 8460,8
241.16.50.254 50,0 25,0 254 89,3 50,6 21,2 29,4 4519 57,0 27,6 29,4 5090 73,6 53,4 20,2 6572 92,0 162,0 8215,6
241.16.50.305 50,0 25,0 305 73,6 61,6 25,8 35,8 4534 69,4 33,6 35,8 5108 89,6 65,0 24,6 6595 112,0 193,0 8243,2

F56 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅50
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.50.064 50,0 25,0 64 709 5,7 2,5 3,2 4041 7,6 2,5 5,1 5388 8,6 2,5 6,1 6097 9,5 3,4 6,1 6736
241.17.50.076 50,0 25,0 76 572 6,9 3,0 3,9 3947 9,2 3,0 6,2 5262 10,4 3,0 7,4 5949 11,5 4,1 7,4 6578
241.17.50.089 50,0 25,0 89 475 8,1 3,5 4,6 3848 10,8 3,5 7,3 5130 12,2 3,5 8,7 5795 13,5 4,9 8,6 6413
241.17.50.102 50,0 25,0 102 405 9,3 4,0 5,3 3767 12,4 4,0 8,4 5022 14,0 4,0 10,0 5670 15,5 5,6 9,9 6278
241.17.50.115 50,0 25,0 115 352 10,5 4,6 5,9 3696 14,0 4,6 9,4 4928 15,8 4,6 11,2 5562 17,5 6,3 11,2 6160
241.17.50.127 50,0 25,0 127 316 11,7 5,1 6,6 3697 15,6 5,1 10,5 4930 17,6 5,1 12,5 5562 19,5 7,0 12,5 6162
241.17.50.152 50,0 25,0 152 239 14,1 6,1 8,0 3370 18,8 6,1 12,7 4493 21,2 6,1 15,1 5067 23,5 8,5 15,0 5617
241.17.50.203 50,0 25,0 203 187 22,2 9,6 12,6 4151 29,6 9,6 20,0 5535 33,3 9,6 23,7 6227 37,0 13,3 23,7 6919
241.17.50.254 50,0 25,0 254 153 24,0 10,4 13,6 3672 32,0 10,4 21,6 4896 36,0 10,4 25,6 5508 40,0 14,4 25,6 6120
241.17.50.305 50,0 25,0 305 127 29,1 12,6 16,5 3696 38,8 12,6 26,2 4928 43,7 12,6 31,1 5550 48,5 17,5 31,0 6160

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.50.064 50,0 25,0 64 709 10,5 4,4 6,1 7445 11,8 5,7 6,1 8366 15,2 11,0 4,2 10777 19,0 45,0 13471,0
241.17.50.076 50,0 25,0 76 572 12,7 5,3 7,4 7264 14,3 6,9 7,4 8180 18,4 13,3 5,1 10525 23,0 53,0 13156,0
241.17.50.089 50,0 25,0 89 475 14,9 6,2 8,7 7078 16,7 8,1 8,6 7933 21,6 15,7 5,9 10260 27,0 62,0 12825,0
241.17.50.102 50,0 25,0 102 405 17,1 7,1 10,0 6926 19,2 9,3 9,9 7776 24,8 18,0 6,8 10044 31,0 71,0 12555,0
241.17.50.115 50,0 25,0 115 352 19,3 8,1 11,2 6794 21,7 10,5 11,2 7638 28,0 20,3 7,7 9856 35,0 80,0 12320,0
241.17.50.127 50,0 25,0 127 316 21,5 9,0 12,5 6794 24,2 11,7 12,5 7647 31,2 22,6 8,6 9859 39,0 88,0 12324,0
241.17.50.152 50,0 25,0 152 239 25,9 10,8 15,1 6190 29,1 14,1 15,0 6955 37,6 27,3 10,3 8986 47,0 105,0 11233,0
241.17.50.203 50,0 25,0 203 187 40,7 17,0 23,7 7611 45,9 22,2 23,7 8583 59,2 42,9 16,3 11070 74,0 129,0 13838,0
241.17.50.254 50,0 25,0 254 153 44,0 18,4 25,6 6732 49,6 24,0 25,6 7589 64,0 46,4 17,6 9792 80,0 174,0 12240,0
241.17.50.305 50,0 25,0 305 127 53,4 22,3 31,1 6782 60,1 29,1 31,0 7633 77,6 56,3 21,3 9855 97,0 208,0 12319,0

subject to alterations F57


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅63 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.14.63.076 63,0 38,0 76 189,1 11,4 4,9 6,5 2156 15,2 4,9 10,3 2874 17,1 4,9 12,2 3234 19,0 6,8 12,2 3593
241.14.63.089 63,0 38,0 89 158,1 13,2 5,7 7,5 2087 17,6 5,7 11,9 2783 19,8 5,7 14,1 3130 22,0 7,9 14,1 3478
241.14.63.102 63,0 38,0 102 131,0 15,0 6,5 8,5 1965 20,0 6,5 13,5 2620 22,5 6,5 16,0 2948 25,0 9,0 16,0 3275
241.14.63.115 63,0 38,0 115 116,0 17,1 7,4 9,7 1984 22,8 7,4 15,4 2645 25,7 7,4 18,3 2981 28,5 10,3 18,2 3306
241.14.63.127 63,0 38,0 127 103,1 19,2 8,3 10,9 1980 25,6 8,3 17,3 2639 28,8 8,3 20,5 2969 32,0 11,5 20,5 3299
241.14.63.152 63,0 38,0 152 84,4 22,8 9,9 12,9 1924 30,4 9,9 20,5 2566 34,2 9,9 24,3 2886 38,0 13,7 24,3 3207
241.14.63.178 63,0 38,0 178 71,5 26,7 11,6 15,1 1909 35,6 11,6 24,0 2545 40,1 11,6 28,5 2867 44,5 16,0 28,5 3182
241.14.63.203 63,0 38,0 203 61,7 30,6 13,3 17,3 1888 40,8 13,3 27,5 2517 45,9 13,3 32,6 2832 51,0 18,4 32,6 3147
241.14.63.254 63,0 38,0 254 47,0 38,4 16,6 21,8 1805 51,2 16,6 34,6 2406 57,6 16,6 41,0 2707 64,0 23,0 41,0 3008
241.14.63.305 63,0 38,0 305 38,3 45,6 19,8 25,8 1746 60,8 19,8 41,0 2329 68,4 19,8 48,6 2620 76,0 27,4 48,6 2911

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.14.63.076 63,0 38,0 76 189,1 20,9 8,7 12,2 3952 23,6 11,4 12,2 4463 30,4 22,0 8,4 5749 38,0 38,0 7185,8
241.14.63.089 63,0 38,0 89 158,1 24,2 10,1 14,1 3826 27,3 13,2 14,1 4316 35,2 25,5 9,7 5565 44,0 45,0 6956,4
241.14.63.102 63,0 38,0 102 131,0 27,5 11,5 16,0 3603 31,0 15,0 16,0 4061 40,0 29,0 11,0 5240 50,0 52,0 6550,0
241.14.63.115 63,0 38,0 115 116,0 31,4 13,1 18,3 3642 35,3 17,1 18,2 4095 45,6 33,1 12,5 5290 57,0 58,0 6612,0
241.14.63.127 63,0 38,0 127 103,1 35,2 14,7 20,5 3629 39,7 19,2 20,5 4093 51,2 37,1 14,1 5279 64,0 63,0 6598,4
241.14.63.152 63,0 38,0 152 84,4 41,8 17,5 24,3 3528 47,1 22,8 24,3 3975 60,8 44,1 16,7 5132 76,0 76,0 6414,4
241.14.63.178 63,0 38,0 178 71,5 49,0 20,5 28,5 3504 55,2 26,7 28,5 3947 71,2 51,6 19,6 5091 89,0 89,0 6363,5
241.14.63.203 63,0 38,0 203 61,7 56,1 23,5 32,6 3461 63,2 30,6 32,6 3899 81,6 59,2 22,4 5035 102,0 101,0 6293,4
241.14.63.254 63,0 38,0 254 47,0 70,4 29,4 41,0 3309 79,4 38,4 41,0 3732 102,4 74,2 28,2 4813 128,0 126,0 6016,0
241.14.63.305 63,0 38,0 305 38,3 83,6 35,0 48,6 3202 94,2 45,6 48,6 3608 121,6 88,2 33,4 4657 152,0 153,0 5821,6

F58 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅63
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.15.63.076 63,0 38,0 76 312,1 9,6 4,2 5,4 2996 12,8 4,2 8,6 3995 14,4 4,2 10,2 4494 16,0 5,8 10,2 4994
241.15.63.089 63,0 38,0 89 260,1 11,4 4,9 6,5 2965 15,2 4,9 10,3 3954 17,1 4,9 12,2 4448 19,0 6,8 12,2 4942
241.15.63.102 63,0 38,0 102 221,1 13,2 5,7 7,5 2919 17,6 5,7 11,9 3891 19,8 5,7 14,1 4378 22,0 7,9 14,1 4864
241.15.63.115 63,0 38,0 115 187,0 15,0 6,5 8,5 2805 20,0 6,5 13,5 3740 22,5 6,5 16,0 4208 25,0 9,0 16,0 4675
241.15.63.127 63,0 38,0 127 168,1 16,8 7,3 9,5 2824 22,4 7,3 15,1 3765 25,2 7,3 17,9 4236 28,0 10,1 17,9 4707
241.15.63.152 63,0 38,0 152 136,0 20,1 8,7 11,4 2734 26,8 8,7 18,1 3645 30,2 8,7 21,5 4107 33,5 12,1 21,4 4556
241.15.63.178 63,0 38,0 178 114,0 23,4 10,1 13,3 2668 31,2 10,1 21,1 3557 35,1 10,1 25,0 4001 39,0 14,0 25,0 4446
241.15.63.203 63,0 38,0 203 100,0 27,0 11,7 15,3 2700 36,0 11,7 24,3 3600 40,5 11,7 28,8 4050 45,0 16,2 28,8 4500
241.15.63.229 63,0 38,0 229 89,3 30,6 13,3 17,3 2733 40,8 13,3 27,5 3643 45,9 13,3 32,6 4099 51,0 18,4 32,6 4554
241.15.63.254 63,0 38,0 254 78,5 34,5 15,0 19,5 2708 46,0 15,0 31,0 3611 51,8 15,0 36,8 4066 57,5 20,7 36,8 4514
241.15.63.305 63,0 38,0 305 64,8 41,4 17,9 23,5 2683 55,2 17,9 37,3 3577 62,1 17,9 44,2 4024 69,0 24,8 44,2 4471

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.15.63.076 63,0 38,0 76 312,1 17,6 7,4 10,2 5493 19,8 9,6 10,2 6180 25,6 18,6 7,0 7990 32,0 44,0 9987,2
241.15.63.089 63,0 38,0 89 260,1 20,9 8,7 12,2 5436 23,6 11,4 12,2 6138 30,4 22,0 8,4 7907 38,0 51,0 9883,8
241.15.63.102 63,0 38,0 102 221,1 24,2 10,1 14,1 5351 27,3 13,2 14,1 6036 35,2 25,5 9,7 7783 44,0 58,0 9728,4
241.15.63.115 63,0 38,0 115 187,0 27,5 11,5 16,0 5143 31,0 15,0 16,0 5797 40,0 29,0 11,0 7480 50,0 65,0 9350,0
241.15.63.127 63,0 38,0 127 168,1 30,8 12,9 17,9 5177 34,7 16,8 17,9 5833 44,8 32,5 12,3 7531 56,0 71,0 9413,6
241.15.63.152 63,0 38,0 152 136,0 36,9 15,4 21,5 5018 41,5 20,1 21,4 5644 53,6 38,9 14,7 7290 67,0 85,0 9112,0
241.15.63.178 63,0 38,0 178 114,0 42,9 17,9 25,0 4891 48,4 23,4 25,0 5518 62,4 45,2 17,2 7114 78,0 100,0 8892,0
241.15.63.203 63,0 38,0 203 100,0 49,5 20,7 28,8 4950 55,8 27,0 28,8 5580 72,0 52,2 19,8 7200 90,0 113,0 9000,0
241.15.63.229 63,0 38,0 229 89,3 56,1 23,5 32,6 5010 63,2 30,6 32,6 5644 81,6 59,2 22,4 7287 102,0 127,0 9108,6
241.15.63.254 63,0 38,0 254 78,5 63,3 26,5 36,8 4969 71,3 34,5 36,8 5597 92,0 66,7 25,3 7222 115,0 139,0 9027,5
241.15.63.305 63,0 38,0 305 64,8 75,9 31,7 44,2 4918 85,6 41,4 44,2 5547 110,4 80,0 30,4 7154 138,0 167,0 8942,4

subject to alterations F59


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
∅63 Dd = diameter of guide pin
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.16.63.076 63,0 38,0 76 618,0 7,4 3,2 4,2 4579 9,9 3,2 6,7 6106 11,1 3,2 7,9 6869 12,4 4,4 7,9 7632
241.16.63.089 63,0 38,0 89 515,0 9,0 3,9 5,1 4635 12,0 3,9 8,1 6180 13,5 3,9 9,6 6953 15,0 5,4 9,6 7725
241.16.63.102 63,0 38,0 102 438,0 10,5 4,6 6,0 4612 14,0 4,6 9,5 6150 15,8 4,6 11,2 6918 17,6 6,3 11,2 7687
241.16.63.115 63,0 38,0 115 370,0 11,3 4,9 6,4 4163 15,0 4,9 10,1 5550 16,9 4,9 12,0 6244 18,8 6,8 12,0 6938
241.16.63.127 63,0 38,0 127 333,0 13,8 6,0 7,8 4585 18,4 6,0 12,4 6114 20,7 6,0 14,7 6878 23,0 8,3 14,7 7642
241.16.63.152 63,0 38,0 152 269,0 17,0 7,3 9,6 4560 22,6 7,3 15,3 6079 25,4 7,3 18,1 6839 28,3 10,2 18,1 7599
241.16.63.178 63,0 38,0 178 226,0 20,0 8,7 11,4 4529 26,7 8,7 18,0 6039 30,1 8,7 21,4 6794 33,4 12,0 21,4 7548
241.16.63.203 63,0 38,0 203 198,0 23,6 10,2 13,4 4681 31,5 10,2 21,3 6241 35,5 10,2 25,2 7021 39,4 14,2 25,2 7801
241.16.63.254 63,0 38,0 254 155,0 30,6 13,3 17,3 4743 40,8 13,3 27,5 6324 45,9 13,3 32,6 7115 51,0 18,4 32,6 7905
241.16.63.305 63,0 38,0 305 128,0 36,6 15,9 20,7 4685 48,8 15,9 32,9 6246 54,9 15,9 39,0 7027 61,0 22,0 39,0 7808

55% Stroke 62% Stroke 80% Stroke 100% Stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.16.63.076 63,0 38,0 76 618,0 13,6 5,7 7,9 8396 15,3 7,4 7,9 9464 19,8 14,3 5,4 12212 24,7 51,3 15265
241.16.63.089 63,0 38,0 89 515,0 16,5 6,9 9,6 8498 18,6 9,0 9,6 9579 24,0 17,4 6,6 12360 30,0 59,0 15450
241.16.63.102 63,0 38,0 102 438,0 19,3 8,1 11,2 8456 21,8 10,5 11,2 9532 28,1 20,4 7,7 12299 35,1 66,9 15374
241.16.63.115 63,0 38,0 115 370,0 20,6 8,6 12,0 7631 23,3 11,3 12,0 8603 30,0 21,8 8,3 11100 37,5 77,5 13875
241.16.63.127 63,0 38,0 127 333,0 25,2 10,6 14,7 8407 28,5 13,8 14,7 9477 36,7 26,6 10,1 12228 45,9 81,1 15285
241.16.63.152 63,0 38,0 152 269,0 31,1 13,0 18,1 8359 35,0 17,0 18,1 9423 45,2 32,8 12,4 12159 56,5 95,5 15199
241.16.63.178 63,0 38,0 178 226,0 36,7 15,4 21,4 8303 41,4 20,0 21,4 9360 53,4 38,7 14,7 12077 66,8 109,2 15097
241.16.63.203 63,0 38,0 203 198,0 43,3 18,1 25,2 8581 48,9 23,6 25,2 9673 63,0 45,7 17,3 12482 78,8 124,2 15602
241.16.63.254 63,0 38,0 254 155,0 56,1 23,5 32,6 8696 63,2 30,6 32,6 9802 81,6 59,2 22,4 12648 102,0 152,0 15810
241.16.63.305 63,0 38,0 305 128,0 67,1 28,1 39,0 8589 75,6 36,6 39,0 9682 97,6 70,8 26,8 12493 122,0 183,0 15616

03.2017 subject to alterations


High Performance Compression Springs
DIN ISO 10243
Dh = dia. of guide sleeve
Dd = diameter of guide pin ∅63
L0 = free length of spring
L1…Ln = length of loaded spring
(mm) as related to
spring forces F1…Fn
LBL = length of compacted-
spring (i.e. wire-to-wire)
F1…Fn = forces (N) as related to
length of spring L1…Ln
Sv1…Sv7 = recommend. preload.
compression, as relat.
to compress. S1…S7
S1…Sn = compr. as related to
spring forces F1…Fn
R = spring rate (N/mm)
SA1…SA7 = working stroke (mm)

241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No Dh Dd L0 R S1 Sv1 SA1 F1 S2 Sv2 SA2 F2 S3 Sv3 SA3 F3 S4 Sv4 SA4 F4
241.17.63.076 63,0 38,0 76 952,0 4,7 2,0 2,6 4427 6,2 2,0 4,2 5902 7,0 2,0 5,0 6640 7,8 2,8 5,0 7378
241.17.63.089 63,0 38,0 89 819,0 6,0 2,6 3,4 4914 8,0 2,6 5,4 6552 9,0 2,6 6,4 7371 10,0 3,6 6,4 8190
241.17.63.102 63,0 38,0 102 700,0 9,2 4,0 5,2 6447 12,3 4,0 8,3 8596 13,8 4,0 9,8 9671 15,4 5,5 9,8 10745
241.17.63.115 63,0 38,0 115 620,0 10,5 4,5 5,9 6491 14,0 4,5 9,4 8655 15,7 4,5 11,2 9737 17,5 6,3 11,2 10819
241.17.63.127 63,0 38,0 127 565,0 11,4 4,9 6,5 6441 15,2 4,9 10,3 8588 17,1 4,9 12,2 9662 19,0 6,8 12,2 10735
241.17.63.152 63,0 38,0 152 458,0 14,2 6,1 8,0 6485 18,9 6,1 12,7 8647 21,2 6,1 15,1 9728 23,6 8,5 15,1 10809
241.17.63.178 63,0 38,0 178 384,0 16,7 7,3 9,5 6428 22,3 7,3 15,1 8571 25,1 7,3 17,9 9642 27,9 10,0 17,9 10714
241.17.63.203 63,0 38,0 203 337,0 19,4 8,4 11,0 6551 25,9 8,4 17,5 8735 29,2 8,4 20,7 9827 32,4 11,7 20,7 10919
241.17.63.254 63,0 38,0 254 263,0 26,0 11,3 14,7 6841 34,7 11,3 23,4 9121 39,0 11,3 27,7 10261 43,4 15,6 27,7 11401
241.17.63.305 63,0 38,0 305 218,0 31,8 13,8 18,0 6932 42,4 13,8 28,6 9243 47,7 13,8 33,9 10399 53,0 19,1 33,9 11554

55% stroke 62% stroke 80% stroke 100% stroke


Order No Dh Dd L0 R S5 Sv5 SA5 F5 S6 Sv6 SA6 F6 S7 Sv7 SA7 F7 Sn Ln Fn
241.17.63.076 63,0 38,0 76 952,0 8,5 3,6 5,0 8116 9,6 4,7 5,0 9149 12,4 9,0 3,4 11805 15,5 60,5 14756
241.17.63.089 63,0 38,0 89 819,0 11,0 4,6 6,4 9009 12,4 6,0 6,4 10156 16,0 11,6 4,4 13104 20,0 69,0 16380
241.17.63.102 63,0 38,0 102 700,0 16,9 7,1 9,8 11820 19,0 9,2 9,8 13324 24,6 17,8 6,8 17192 30,7 71,3 21490
241.17.63.115 63,0 38,0 115 620,0 19,2 8,0 11,2 11901 21,6 10,5 11,2 13416 27,9 20,2 7,7 17310 34,9 80,1 21638
241.17.63.127 63,0 38,0 127 565,0 20,9 8,7 12,2 11809 23,6 11,4 12,2 13311 30,4 22,0 8,4 17176 38,0 89,0 21470
241.17.63.152 63,0 38,0 152 458,0 26,0 10,9 15,1 11890 29,3 14,2 15,1 13403 37,8 27,4 10,4 17294 47,2 104,8 21618
241.17.63.178 63,0 38,0 178 384,0 30,7 12,8 17,9 11785 34,6 16,7 17,9 13285 44,6 32,4 12,3 17142 55,8 120,2 21427
241.17.63.203 63,0 38,0 203 337,0 35,6 14,9 20,7 12011 40,2 19,4 20,7 13539 51,8 37,6 14,3 17470 64,8 138,2 21838
241.17.63.254 63,0 38,0 254 263,0 47,7 19,9 27,7 12541 53,8 26,0 27,7 14137 69,4 50,3 19,1 18242 86,7 167,3 22802
241.17.63.305 63,0 38,0 305 218,0 58,3 24,4 33,9 12709 65,7 31,8 33,9 14327 84,8 61,5 23,3 18486 106,0 199,0 23108

subject to alterations 03.2017


High performance compression spring, 3XLF, Colour "White"
Dh = dia. of guide sleeve
D d h15
Dd = diameter of guide pin

Sn
L0 = free length of spring

LBL = length of compacted


spring (i.e. wire-to-wire)

L0
H15
Dh
Fn
Fn = Spring force in N

L BL
Sn = Stroke

R = spring rate (N/mm)

Description:
The diameters are comparable with the high performance compression ​
springs DIN ISO 10243. The special flat wound wire cross section brings
a ​reduction of the medium winding diameter for the same winding
ratio ​with an edge-wound spring. Consequently, the high performance ​
compression spring 3XLF has a 6x larger starting spring force than the ​
high performance compression spring DIN ISO 10243 colour code ​
“yellow”.

241.19. High performance compression spring, 3XLF, Colour "White"


Order No Dh Dd L0 R S1 SV1 SA1 F1 Sn Fn
241.19.16.020 16 6.3 20 1818 2.2 1 1.2 4000 3 5454
241.19.16.035 16 6.3 35 1000 4 1.8 2.2 4000 5.5 5500
241.19.16.050 16 6.3 50 615 6.5 2.5 4 3998 8 4920
241.19.16.075 16 6.3 75 400 10 3.8 6.2 4000 12.5 5000
241.19.16.100 16 6.3 100 286 14 5 9 4004 16.3 4662
241.19.19.025 19 8 25 2400 2.5 1.2 1.2 6000 3.4 8160
241.19.19.040 19 8 40 1333 4.5 2 2.5 5998 5.9 7865
241.19.19.050 19 8 50 1000 6 2.5 3.5 6000 7.8 7800
241.19.19.075 19 8 75 600 10 3.8 6.2 6000 12.4 7440
241.19.19.100 19 8 100 429 14 5 9 6006 16.5 7078
241.19.25.030 25 10 30 4800 2.5 1.5 1 12000 3 14400
241.19.25.050 25 10 50 2400 5 2.5 2.5 12000 5.9 14160
241.19.25.075 25 10 75 1500 8 3.8 4.2 12000 9.5 14250
241.19.25.100 25 10 100 1000 12 5 7 12000 14.7 14700
241.19.25.125 25 10 125 857 14 6.2 7.8 11998 16.9 14483
241.19.32.035 32 12.5 35 6667 3 1.8 1.2 20001 3.7 24668
241.19.32.050 32 12.5 50 3636 5.5 2.5 3 19998 6.3 22907
241.19.32.075 32 12.5 75 2222 9 3.8 5.2 19998 11.3 25109
241.19.32.100 32 12.5 100 1538 13 5 8 19994 17.9 27530
241.19.32.125 32 12.5 125 1250 16 6.2 9.8 20000 18.3 22875
241.19.32.150 32 12.5 150 1053 19 7.5 11.5 20007 21.7 22850
241.19.38.040 38 16 40 7143 3.5 2 1.5 25000 4.5 32144
241.19.38.050 38 16 50 5000 5 2.5 2.5 25000 5.9 29500
241.19.38.075 38 16 75 2778 9 3.8 5.2 25002 10.4 28891
241.19.38.100 38 16 100 1923 13 5 8 24999 15 28845
241.19.38.150 38 16 150 1316 19 7.5 11.5 25004 22.4 29478
241.19.38.200 38 16 200 926 27 10 17 25002 29.9 27687

F60 subject to alterations


Round wire compression spring
241.02.
deflection
Dd preload preload
force

s1

s2
F1

sn

s
F2
L0

Fn
L1
L2

d
Ln
L Bl

Dm
D hH15

Material: Dh = diameter of guide sleeve


Spring steel wire class C DIN 17.223 sheet 1, drawn and patented. Dm = mean coil diameter
For highly stressed compression springs and for loads both static and ​ Dd = diameter of guide pin
oscillating. d = diameter of spring wire
L0 = free length of spring
Execution: L1...Ln = lengths of loaded spring as related to spring forces F1...Fn
Manufacturing tolerances to DIN 2095 class 2, load-stabilized, surface ​ R = spring rate [N/mm]
homogenized by ball-shot, oiled. LBl = length of compacted spring (i.-e. wire-to-wire)
Flattened and ground end coils. F1...Fn = forces [N] as related to lengths of spring L1...Ln
Note: s1...sn = deflection as related to spring forces F1...Fn
if = number of active coils
Max. working temperature 100 °C.
s = working stroke of spring – i. e. working deflection
All spring sizes listed also available in “making-up-”lengths of 500 mm. ​
When ordering these, please add “500” at the end of the order number ​
– e. g. 241.02.11.040.500.

241.02. Round wire compression spring


Order No Dh Dd Dm d L0 R s1 F1 [N]* l1 s2 F2 [N]** l2 sn Fn [N]*** Ln if
241.02.11.040 11 6.5 8.5 1.5 40 8.08 11.3 91 28.7 13.7 110 26.3 16.1 130 23.9 10.5
241.02.13.055 13 8.5 10.5 1.5 55 3.8 20.8 79 34.2 25.2 95 29.8 29.7 112 25.3 12
241.02.15.040 15 9.5 12 2 40 11.93 12.3 146 27.7 15 178 25 17.6 210 22.4 8
241.02.15.050 15 9.5 12 2 50 10 17.5 175 32.5 21.2 212 28.8 25 250 25 9.5
241.02.16.040 16 10.5 13 2 40 11 14 154 26 17 187 23 20 220 20 7
241.02.18.085 18 12 14.75 2.25 85 5.92 30.8 182 54.2 37.4 221 47.6 44 260 41 14
241.02.19.045 19 11 14.5 3 45 35 9.8 343 35.2 11.9 416 33.1 14 490 31 8
241.02.19.050 19 11 14.5 3 50 30 11.2 336 38.8 13.6 408 36.4 16 480 34 8.5
241.02.19.083 19.5 9 14 4 83 75 12.6 945 70.4 15.3 1147 67.7 18 1350 65 16
241.02.20.035 20.5 10 15 4 35 170 5.6 952 29.4 6.8 1156 28.2 8 1360 27 4.5
241.02.20.090 20.5 9 14.5 4.5 90 97.8 12.3 1202 77.7 15 1467 75 17.6 1714 72.4 4
241.02.21.035 21 13.5 17 2.5 35 13.32 10.5 139 24.5 12.7 169 22.3 15 200 20 6
241.02.21.040 21 12 16.25 3 40 32.1 9.8 314 30.2 11.9 381 28.1 14 450 26 5.5
241.02.22.095 22 14.5 18 2.5 95 4.1 34.2 140 60.8 41.5 170 53.5 48.8 200 46.2 17
241.02.22.040 22.5 12 17 4 40 105.5 7.7 812 32.3 9.3 981 30.7 11 1160 29 5
241.02.23.045 23 14.5 18.5 3 45 25.7 15 385 30 18.2 467 26.8 21.4 550 23.6 5
241.02.23.050 23 12.5 17.5 4 50 74.3 11 817 39 13.3 988 36.7 15.6 1160 34.4 6.5
241.02.26.024 26.5 16 21 4 24 133.2 5 666 19 6.1 812 17.9 7.2 960 16.8 2
241.02.30.070 30 13 20.8 7 70 341 7.7 2625 62.3 9.3 3171 60.7 11 3750 59 8
241.02.32.070 32 21 26 4 70 24.2 23.8 575 46.2 28.9 700 41.1 34 822 36 6
241.02.32.150 32 16 23.5 6.5 150 103.6 19.6 2030 130.4 23.8 2465 126 28 2900 122 14
241.02.34.125 34 19 26 6 125 67.2 22.4 1505 102.6 27.2 1827 97.8 32 2150 93 11.5
241.02.44.130 44 25 34 8 130 108.2 25.2 2726 104.8 30.6 3310 99.4 36 3895 94 10
241.02.44.200 44 25 34 8 200 62.7 43.4 2721 156.6 52.7 3304 147.3 62 3887 137.7 17
241.02.48.067 48 25 36 10 67 640 6.3 4032 60.7 7.6 4864 59.4 9 5760 58 3.5
241.02.49.050 49 29 38.5 8.5 50 337 7.7 2594 42.3 9.3 3134 40.7 11 3707 39 2.5
241.02.55.200 55 30 42 11 200 157 30.1 4725 169.9 36.6 5746 163.4 43 6750 157 13
241.02.58.050 58 39 48 8 50 151.2 9.8 1481 40.2 11.9 1799 38.1 14 2117 36 2.5
241.02.63.180 63 38 50 11 180 121 30.1 3642 149.9 36.6 4428 143.4 43 5203 137 10
*= long spring life; ** = medium spring life; *** = max. spring loading

subject to alterations F61


Disc spring DIN 2093
242.01.

Da

l0
s

h
Di

Material: Da = outside diameter of spring


50 CrV 4 Vanadium Spring Steel Di = diameter of hole
s = crossectional thickness of spring
Note: h = concavity of free spring
FIBRO Disc Springs 242.01. are made from 50 CrV 4 premier grade spring​ l0 =total height of free spring
steel. This “classic” spring material guarantes optimal performance ​ f = deflection of spring, caused by load F
levels within the temperature range from –15 °C to +150 °C. “Hot ​pres- F = load F [N], causing deflection f
setting” allows working temperatures from –25 °C to +200 °C.

242.01. Disc spring DIN 2093


in accord.
with
DIN 2093 Da Di f1= f2= f3= f4= f5=
Order No series h12 H12 s h l0 0,2 h F1 [N] 0,4 h F2 [N] 0,6 h F3 [N] 0,7 h F4 [N] 0,8 h F5 [N]
242.01.080.032.040 8 3.2 0.4 0.2 0.6 0.04 58 0.08 110 0.12 160 0.14 180 0.16 200
242.01.100.052.040 B 10 5.2 0.4 0.3 0.7 0.06 73 0.12 134 0.18 180 0.21 200 0.24 220
242.01.125.062.050 B 12.5 6.2 0.5 0.35 0.85 0.07 100 0.14 180 0.21 250 0.24 280 0.28 310
242.01.140.072.080 A 14 7.2 0.8 0.3 1.1 0.06 230 0.12 450 0.18 660 0.21 770 0.24 870
242.01.150.052.070 15 5.2 0.7 0.4 1.1 0.08 180 0.16 340 0.24 470 0.28 540 0.32 610
242.01.160.082.060 B 16 8.2 0.6 0.45 1.05 0.09 145 0.18 260 0.27 360 0.31 400 0.36 440
242.01.160.082.090 A 16 8.2 0.9 0.35 1.25 0.07 300 0.14 580 0.21 850 0.24 970 0.28 1100
242.01.180.092.100 A 18 9.2 1 0.4 1.4 0.08 370 0.16 720 0.24 1050 0.28 1200 0.32 1350
242.01.200.102.080 B 20 10.2 0.8 0.55 1.35 0.11 250 0.22 470 0.33 650 0.38 730 0.44 800
242.01.200.102.090 20 10.2 0.9 0.55 1.45 0.11 340 0.22 640 0.33 900 0.38 1000 0.44 1150
242.01.200.102.110 A 20 10.2 1.1 0.45 1.55 0.09 450 0.18 870 0.27 1350 0.31 1450 0.36 1650
242.01.230.122.125 23 12.2 1.25 0.6 1.85 0.12 710 0.24 1360 0.36 1960 0.42 2240 0.48 2520
242.01.250.122.150 A 25 12.2 1.5 0.55 2.05 0.11 860 0.22 1650 0.33 2450 0.38 2800 0.44 3100
242.01.250.122.100 25 12.2 1 0.6 1.6 0.12 320 0.24 600 0.36 840 0.42 950 0.48 1050
242.01.280.142.100 B 28 14.2 1 0.8 1.8 0.16 400 0.32 720 0.48 970 0.56 1100 0.64 1200
242.01.280.142.150 A 28 14.2 1.5 0.65 2.15 0.13 850 0.26 1650 0.39 2400 0.45 2700 0.52 3100
242.01.315.163.125 B 31.5 16.3 1.25 0.9 2.15 0.18 660 0.36 1200 0.54 1650 0.63 1850 0.72 2000
242.01.315.163.175 A 31.5 16.3 1.75 0.7 2.45 0.14 1150 0.28 2200 0.42 3200 0.49 3700 0.56 4200
242.01.355.183.200 A 35.5 18.3 2 0.8 2.8 0.16 1550 0.32 3000 0.48 4300 0.56 5000 0.64 5600
242.01.400.142.150 40 14.2 1.5 1.25 2.75 0.25 950 0.5 1700 0.75 2200 0.87 2500 1 2700
242.01.400.204.225 A 40 20.4 2.25 0.9 3.15 0.18 1900 0.36 3700 0.54 5400 0.63 5200 0.72 7000
242.01.450.224.250 A 45 22.4 2.5 1 3.5 0.2 2300 0.4 4500 0.6 6400 0.7 7400 0.8 8500
242.01.500.183.150 50 18.3 1.5 1.8 3.3 0.36 1200 0.72 2000 1.08 2400 1.26 2600 1.44 2700
242.01.500.254.250 50 25.4 2.5 1.4 3.9 0.28 2850 0.56 5350 0.84 7600 0.98 8650 1.12 9650
242.01.500.254.300 A 50 25.4 3 1.1 4.1 0.22 3500 0.44 6800 0.66 10000 0.77 11500 0.88 13000
242.01.560.285.200 B 56 28.5 2 1.6 3.6 0.32 1600 0.64 2900 0.96 3900 1.12 4300 1.28 4700
242.01.600.204.200 60 20.4 2 2.1 4.1 0.42 2000 0.84 3400 1.26 4300 1.47 4700 1.68 5000

F62 subject to alterations


Elastomer Springs
Spring and spacer
units
Accessories

F63
FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring system
Mounting example 244.1.

fmax.

L0
d2
d1
d3

Description: Note:
FIBROFLEX® Spring Systems represent a finely graded range of ​ Physical and chemical properties of FIBROFLEX®-Elastomer – see at the ​
elastomer spring units (material: polyurethane) exhibiting particular ​ beginning of chapter G.
suitability for all stamping dies and related tools. Dowel pins (235./2351.1.) or guide pins (244.5.), recommended for
stacks ​higher than 1,5 x d2.
The 244.-Systems comprise FIBROFLEX® Spring Elements 244.1., ​avai-
lable in three Shore hardnesses. With the aid of Stacking Washers 2 ​ 44.4.
and Guide Pins 244.5., the elements can be stacked.
Note that stacking with interposed stacking washers results in the a ​ ddi-
tion of the individual spring deflections – without addition of the ​spring
forces.

244.1. FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring system


Order No Spring hardness d1 d2 d3 L0 f max. F max. [N]
244.1.16.5 80 Shore A 16 6.5 20 7.5 2.6 1060
244.1.20.5 80 Shore A 20 8.5 26 10 3.5 1580
244.1.25.5 80 Shore A 25 10.5 32 12.5 4.3 2670
244.1.32.5 80 Shore A 32 13.5 40 15 5.2 4500
244.1.40.5 80 Shore A 40 13.5 50 17.5 6.1 7200
244.1.16.6 90 Shore A 16 6.5 20 7.5 2.2 1900
244.1.20.6 90 Shore A 20 8.5 26 10 3 2650
244.1.25.6 90 Shore A 25 10.5 32 12.5 3.7 4400
244.1.32.6 90 Shore A 32 13.5 40 15 4.5 6550
244.1.40.6 90 Shore A 40 13.5 50 17.5 5.2 11200
244.1.16.7 95 Shore A 16 6.5 20 7.5 1.9 2500
244.1.20.7 95 Shore A 20 8.5 26 10 2.5 3500
244.1.25.7 95 Shore A 25 10.5 32 12.5 3.1 4500
244.1.32.7 95 Shore A 32 13.5 40 15 3.9 7800
244.1.40.7 95 Shore A 40 13.5 50 17.5 4.4 13500

F64 subject to alterations


FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring system
244.1.16. – ∅ 16 244.1.20. – ∅ 20 244.1.25. – ∅ 25
load/force (N) compression(mm) load/force (N) compression(mm) load/force (N) compression(mm)
2700 4500 4500 95 Shore
2550 95 Shore 4250 4250 90 Shore
2400 4000 4000
2250 3750 3750
2100 3500 95 Shore 3500
1950 3250 3250
90 Shore
1800 3000 3000
1650 2750 2750 80 Shore
90 Shore
1500 2500 2500
1350 2250 2250
1200 2000 2000
1050 80 Shore 1750 1750
900 1500 80 Shore 1500
750 1250 1250
600 1000 1000
450 750 750
300 500 500
150 250 250
0 0 0
0 1,0 2,0 3,0 4,0 5,0 6,0 0 1,0 2,0 3,0 4,0 5,0 6,0 0 1,0 2,0 3,0 4,0 5,0 6,0

244.1.32. – ∅ 32 244.1.40. – ∅ 40
load/force (N) compression(mm) load/force (N) compression(mm)
9000 13500 95 Shore
8500 12750
8000 12000
95 Shore
7500 11250 90 Shore
7000 10500
6500 90 Shore 9750
6000 9000
5500 8250
5000 7500
80 Shore
4500 80 Shore 6750
4000 6000
3500 5250
3000 4500
2500 3750
2000 3000
1500 2250
1000 1500
500 750
0 0
0 1,0 2,0 3,0 4,0 5,0 6,0 0 1,0 2,0 3,0 4,0 5,0 6,0

subject to alterations F65


FIBROFLEX®-Tubular spring element 80 Shore A, to DIN ISO 10069-1
246.5. Description:
FIBROFLEX® Spring Elements are made from ​
highly elastic polyurethane elastomers.
Shore hardness is the most significant rating ​
d2 of the various FIBROFLEX®-Elements. Shore ​
hardness ratings are symbolized by distinctive ​
colour coding.

f max.
Correct selection of Shore hardness has a ​
fundamental bearing on the success of ​
FIBROFLEX®-applications.
Material:

L0
Polyurethan 80 Shore A
Colour: green
Note:
The physical properties of polyurethane ​
elastomers means that they have a tendency ​
d1 to settle. The extent of such settlement is ​
d3 dependent on the internal heat of friction, ​
speed and number of load changes, the spring ​
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the ​
spring length L0.

246.5. FIBROFLEX®-Tubular spring element 80 Shore A, to DIN ISO 10069-1


Order No d1 L0 d2 d3 f max. F max. [N] Order No d1 L0 d2 d3 f max. F max. [N]
246.5.016.012 16 12.5 6.5 21 4.3 1020 246.5.100.080 100 80 21 130 28 45000
246.5.016.016 16 16 6.5 21 5.6 980 246.5.100.100 100 100 21 130 35 43300
246.5.016.020 16 20 6.5 21 7 950 246.5.100.125 100 125 21 130 43.7 41500
246.5.016.025 16 25 6.5 21 8.7 940 246.5.125.032 125 32 27 160 10.6 92000
246.5.020.016 20 16 8.5 26 5.6 1530 246.5.125.040 125 40 27 160 14 85000
246.5.020.020 20 20 8.5 26 7 1510 246.5.125.050 125 50 27 160 17.5 80000
246.5.020.025 20 25 8.5 26 8.7 1500 246.5.125.063 125 63 27 160 22 75000
246.5.020.032 20 32 8.5 26 10.6 1490 246.5.125.080 125 80 27 160 28 71000
246.5.025.020 25 20 10.5 32 7 2600 246.5.125.100 125 100 27 160 35 70500
246.5.025.025 25 25 10.5 32 8.7 2550 246.5.125.125 125 125 27 160 43.7 70000
246.5.025.032 25 32 10.5 32 10.6 2520 246.5.125.160 125 160 27 160 56 68000
246.5.025.040 25 40 10.5 32 14 2500
246.5.032.032 32 32 13.5 42 10.6 3900
246.5.032.040 32 40 13.5 42 14 3850
246.5.032.050 32 50 13.5 42 17.5 3820
246.5.032.063 32 63 13.5 42 22 3800
246.5.040.032 40 32 13.5 52 10.6 6700
246.5.040.040 40 40 13.5 52 14 6600
246.5.040.050 40 50 13.5 52 17.5 6550
246.5.040.063 40 63 13.5 52 22 6500
246.5.040.080 40 80 13.5 52 28 6480
246.5.050.032 50 32 17 65 10.6 10800
246.5.050.040 50 40 17 65 14 10400
246.5.050.050 50 50 17 65 17.5 10200
246.5.050.063 50 63 17 65 22 10000
246.5.050.080 50 80 17 65 28 9950
246.5.050.100 50 100 17 65 35 9900 246.5.016.
246.5.063.032 63 32 17 81 11.2 18650
246.5.063.040 63 40 17 81 14 18000 Ø 16/80 Shore A
246.5.063.050 63 50 17 81 17.5 17500
246.5.063.063 63 63 17 81 22 17000
246.5.063.080 63 80 17 81 28 16500 load/force (N) compression (mm)
246.5.063.100 63 100 17 81 35 16200
246.5.063.125 63 125 17 81 43.7 16000
246.5.080.032 80 32 21 104 11.2 31500 1200
246.5.080.040 80 40 21 104 14 30100
246.5.080.050 80 50 21 104 17.5 29900 1000 L 0 12,5
16 20 25
246.5.080.063 80 63 21 104 22 28800
246.5.080.080 80 80 21 104 28 28300 800
246.5.080.100 80 100 21 104 35 28100
246.5.080.125 80 125 21 104 43.7 28000
246.5.100.032 100 32 21 130 10.6 56000 600
246.5.100.040 100 40 21 130 14 52000
246.5.100.050 100 50 21 130 17.5 50000 400
246.5.100.063 100 63 21 130 22 47500
200

0
0 2 4 6 8 10 12

F66 subject to alterations


FIBROFLEX®-Tubular Spring Elements 80 Shore A
246.5.020. 246.5.025. 246.5.032.
Ø 20/80 Shore A Ø 25/80 Shore A Ø 32/80 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)

1800 3000 4200


L 0 32 40 50
L 0 20 25 63
1500 L 0 16 20 32 2500 32 40 3500
25

1200 2000 2800

900 1500 2100

600 1000 1400

300 500 700

0 0 0
0 2 4 6 8 10 12 0 3 6 9 12 15 18 0 4 8 12 16 20 24

246.5.040. 246.5.050. 246.5.063.


Ø 40/80 Shore A Ø 50/80 Shore A Ø 63/80 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
L 0 32 40 50 63
80 18000 L 0 32 40
6000 12000 50 63
80 100 125
L 0 32 40
5000 10000 50 63 15000
80 100
4000 8000 12000

3000 6000 9000

2000 4000 6000

1000 2000 3000

0 0 0
0 5 10 15 20 25 30 0 6 12 18 24 30 36 0 8 16 24 32 40 48

246.5.080. 246.5.100. 246.5.125.


Ø 80/80 Shore A Ø 100/80 Shore A Ø 125/80 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)

30000 L 0 32 40 54000 L 0 32 90000 L 0 32


50 63 80
100 125 40 50 40
63 80 50
25000 45000 100 75000 63
125 80 100
125 160
20000 36000 60000

15000 27000 45000

10000 18000 30000

5000 9000 15000

0 0 0
0 8 16 24 32 40 48 0 8 16 24 32 40 48 0 8 16 24 32 40 48

subject to alterations F67


FIBROFLEX®-Tubular spring element 90 Shore A, to DIN ISO 10069-1
246.6. Description:
FIBROFLEX® Spring Elements are made from ​
highly elastic polyurethane elastomers.
Shore hardness is the most significant rating ​
d2 of the various FIBROFLEX®-Elements. Shore ​
hardness ratings are symbolized by distinctive ​
colour coding.

f max.
Correct selection of Shore hardness has a ​
fundamental bearing on the success of ​
FIBROFLEX®-applications.
Material:

L0
Polyurethan 90 Shore A
Colour: yellow
Note:
The physical properties of polyurethane ​
elastomers means that they have a tendency ​
d1 to settle. The extent of such settlement is ​
d3 dependent on the internal heat of friction, ​
speed and number of load changes, the spring ​
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the ​
spring length L0.

246.6. FIBROFLEX®-Tubular spring element 90 Shore A, to DIN ISO 10069-1


Order No d1 L0 d2 d3 f max. F max. [N] Order No d1 L0 d2 d3 f max. F max. [N]
246.6.016.012 16 12.5 6.5 21 3.6 1680 246.6.100.080 100 80 21 130 24 75000
246.6.016.016 16 16 6.5 21 4.8 1650 246.6.100.100 100 100 21 130 30 73000
246.6.016.020 16 20 6.5 21 6 1620 246.6.100.125 100 125 21 130 37.5 71000
246.6.016.025 16 25 6.5 21 7.5 1580 246.6.125.032 125 32 27 160 9.6 150000
246.6.020.016 20 16 8.5 26 4.8 2600 246.6.125.040 125 40 27 160 12 142500
246.6.020.020 20 20 8.5 26 6 2550 246.6.125.050 125 50 27 160 15 132000
246.6.020.025 20 25 8.5 26 7.5 2530 246.6.125.063 125 63 27 160 18.9 125000
246.6.020.032 20 32 8.5 26 9.6 2500 246.6.125.080 125 80 27 160 24 118000
246.6.025.020 25 20 10.5 32 6 4300 246.6.125.100 125 100 27 160 30 115000
246.6.025.025 25 25 10.5 32 7.5 4200 246.6.125.125 125 125 27 160 37.5 113000
246.6.025.032 25 32 10.5 32 9.6 4150 246.6.125.160 125 160 27 160 48 111300
246.6.025.040 25 40 10.5 32 12 4120
246.6.032.032 32 32 13.5 42 9.6 6400
246.6.032.040 32 40 13.5 42 12 6350
246.6.032.050 32 50 13.5 42 15 6300
246.6.032.063 32 63 13.5 42 18.9 6250
246.6.040.032 40 32 13.5 52 9.6 11000
246.6.040.040 40 40 13.5 52 12 10900
246.6.040.050 40 50 13.5 52 15 10800
246.6.040.063 40 63 13.5 52 18.9 10750
246.6.040.080 40 80 13.5 52 24 10700
246.6.050.032 50 32 17 65 9.6 17400
246.6.050.040 50 40 17 65 12 17300
246.6.050.050 50 50 17 65 15 17000
246.6.050.063 50 63 17 65 18.9 16650
246.6.050.080 50 80 17 65 24 16500
246.6.050.100 50 100 17 65 30 16400 246.6.016.
246.6.063.032 63 32 17 81 9.6 30100
246.6.063.040 63 40 17 81 12 29500 Ø 16/90 Shore A
246.6.063.050 63 50 17 81 15 28900
246.6.063.063 63 63 17 81 18.9 28000
246.6.063.080 63 80 17 81 24 27500 load/force (N) compression (mm)
246.6.063.100 63 100 17 81 30 27300
246.6.063.125 63 125 17 81 37.5 26800
246.6.080.032 80 32 21 104 9.6 53000 1800
246.6.080.040 80 40 21 104 12 50500 L 0 12,5 16
20 25
246.6.080.050 80 50 21 104 15 48000 1500
246.6.080.063 80 63 21 104 18.9 46500
246.6.080.080 80 80 21 104 24 45500 1200
246.6.080.100 80 100 21 104 30 44900
246.6.080.125 80 125 21 104 37.5 44000
246.6.100.032 100 32 21 130 9.6 90000 900
246.6.100.040 100 40 21 130 12 84800
246.6.100.050 100 50 21 130 15 81000 600
246.6.100.063 100 63 21 130 18.9 78000
300

0
0 2 4 6 8 10 12

F68 subject to alterations


FIBROFLEX®-Tubular Spring Elements 90 Shore A
246.6.020. 246.6.025. 246.6.032.
Ø 20/90 Shore A Ø 25/90 Shore A Ø 32/90 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
L 0 16 L 0 32 40
2400 20 25 32 4200 L 0 20 25 6000 50 63
32 40
2000 3500 5000

1600 2800 4000

1200 2100 3000

800 1400 2000

400 700 1000

0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12 0 3 6 9 12 15 18

246.6.040. 246.6.050. 246.6.063.


Ø 40/90 Shore A Ø 50/90 Shore A Ø 63/90 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)

12000 18000 30000 L 0 32


40
L 0 32 40 50 63 L 0 32 40 50 50 63 80
80 63 80 100 100 125
10000 15000 25000

8000 12000 20000

6000 9000 15000

4000 6000 10000

2000 3000 5000

0 0 0
0 4 8 12 16 20 24 0 5 10 15 20 25 30 0 6 12 18 24 30 36

246.6.080. 246.6.100. 246.6.125.


Ø 80/90 Shore A Ø 100/90 Shore A Ø 125/90 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)

54000 90000 L 0 32 150000 L 0 32


L 0 32 40
40 50 40
63 80 50 63 50
45000 100 75000 80 125000 63
125 100 80 100
125 125 160
36000 60000 100000

27000 45000 75000

18000 30000 50000

9000 15000 25000

0 0 0
0 6 12 18 24 30 36 0 6 12 18 24 30 36 0 7 14 21 28 35 42

subject to alterations F69


FIBROFLEX®-Tubular spring element 95 Shore A, to DIN ISO 10069-1
246.7. Description:
FIBROFLEX® Spring Elements are made from ​
highly elastic polyurethane elastomers.
Shore hardness is the most significant rating ​
d2 of the various FIBROFLEX®-Elements. Shore ​
hardness ratings are symbolized by distinctive ​
colour coding.

f max.
Correct selection of Shore hardness has a ​
fundamental bearing on the success of ​
FIBROFLEX®-applications.
Material:

L0
Polyurethan 95 Shore A
Colour: red
Note:
The physical properties of polyurethane ​
elastomers means that they have a tendency ​
d1 to settle. The extent of such settlement is ​
d3 dependent on the internal heat of friction, ​
speed and number of load changes, the spring ​
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the ​
spring length L0.

246.7. FIBROFLEX®-Tubular spring element 95 Shore A, to DIN ISO 10069-1


Order No d1 L0 d2 d3 f max. F max. [N] Order No d1 L0 d2 d3 f max. F max. [N]
246.7.016.012 16 12.5 6.5 21 3.1 2000 246.7.100.080 100 80 21 130 20 89000
246.7.016.016 16 16 6.5 21 4 1920 246.7.100.100 100 100 21 130 25 87000
246.7.016.020 16 20 6.5 21 5 1900 246.7.100.125 100 125 21 130 31.2 86000
246.7.016.025 16 25 6.5 21 6.2 1870 246.7.125.032 125 32 27 160 8 178000
246.7.020.016 20 16 8.5 26 4 3050 246.7.125.040 125 40 27 160 10 168000
246.7.020.020 20 20 8.5 26 5 3000 246.7.125.050 125 50 27 160 12.5 157000
246.7.020.025 20 25 8.5 26 6.2 2980 246.7.125.063 125 63 27 160 15.7 150000
246.7.020.032 20 32 8.5 26 8 2950 246.7.125.080 125 80 27 160 20 142000
246.7.025.020 25 20 10.5 32 5 5100 246.7.125.100 125 100 27 160 25 135000
246.7.025.025 25 25 10.5 32 6.2 5080 246.7.125.125 125 125 27 160 31.2 133000
246.7.025.032 25 32 10.5 32 8 5020 246.7.125.160 125 160 27 160 40 130000
246.7.025.040 25 40 10.5 32 10 5000
246.7.032.032 32 32 13.5 42 8 7600
246.7.032.040 32 40 13.5 42 10 7500
246.7.032.050 32 50 13.5 42 12 7480
246.7.032.063 32 63 13.5 42 15.7 7450
246.7.040.032 40 32 13.5 52 8 13000
246.7.040.040 40 40 13.5 52 10 12700
246.7.040.050 40 50 13.5 52 12.5 12500
246.7.040.063 40 63 13.5 52 15.7 12450
246.7.040.080 40 80 13.5 52 20 12430
246.7.050.032 50 32 17 65 8 21000
246.7.050.040 50 40 17 65 10 20100
246.7.050.050 50 50 17 65 12.5 19600
246.7.050.063 50 63 17 65 15.7 19200
246.7.050.080 50 80 17 65 20 19100
246.7.050.100 50 100 17 65 25 19050 246.7.016.
246.7.063.032 63 32 17 81 8 37000
246.7.063.040 63 40 17 81 10 35900 ∅ 16/95 Shore A
246.7.063.050 63 50 17 81 12.5 34000
246.7.063.063 63 63 17 81 15.7 33000
246.7.063.080 63 80 17 81 20 32000 load/force (N) compression (mm)
246.7.063.100 63 100 17 81 25 31800
246.7.063.125 63 125 17 81 31.2 31600
246.7.080.032 80 32 21 104 8 62500 2100 L 0 12,5
246.7.080.040 80 40 21 104 10 59000 16 20
25
246.7.080.050 80 50 21 104 12.5 58000 1750
246.7.080.063 80 63 21 104 15.7 55000
246.7.080.080 80 80 21 104 20 54000 1400
246.7.080.100 80 100 21 104 25 53000
246.7.080.125 80 125 21 104 31.2 52000 1050
246.7.100.032 100 32 21 130 8 110000
246.7.100.040 100 40 21 130 10 102500
246.7.100.050 100 50 21 130 12.5 95000 700
246.7.100.063 100 63 21 130 15.7 92000
350

0
0 2 4 6 8 10 12

F70 subject to alterations


FIBROFLEX®-Tubular Spring Elements 95 Shore A
246.7.020. 246.7.025. 246.7.032.
Ø 20/95 Shore A Ø 25/95 Shore A Ø 32/95 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
L 0 20
3000 L 0 16 20 25 32 4800 25 32 40 7800 L 0 32 40
50 63
2500 4000 6500

2000 3200 5200

1500 2400 3900

1000 1600 2600

500 800 1300

0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12 0 3 6 9 12 15 18

246.7.040. 246.7.050. 246.7.063.


Ø 40/95 Shore A Ø 50/95 Shore A Ø 63/95 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
L 0 32 40 50 63
12000 80 21000 L 0 32 36000 L 0 32
40 50 40 50
63 80 100 63 80 100 125
10000 17500 30000

8000 14000 24000

6000 10500 18000

4000 7000 12000

2000 3500 6000

0 0 0
0 4 8 12 16 20 24 0 5 10 15 20 25 30 0 6 12 18 24 30 36

246.7.080. 246.7.100. 246.7.125.


Ø 80/95 Shore A Ø 100/95 Shore A Ø 125/95 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)

60000 L 0 32 40 120000 180000 L 0 32


50 63 L 0 32 40
80 100 125
50000 100000 40 150000 50
50 63
63 80 80 100 125
100 125 160
40000 80000 120000

30000 60000 90000

20000 40000 60000

10000 20000 30000

0 0 0
0 6 12 18 24 30 36 0 6 12 18 24 30 36 0 7 14 21 28 35 42

subject to alterations F71


FIBROELAST® Tubular spring element 70 Shore A
2461.4. Material:
Polyester-based polyurethane 70 Shore A
Colour: white

d2
Note:
The physical properties of polyurethane ​
elastomers means that they have a tendency ​
to settle. The extent of such settlement is ​

f max.
dependent on the internal heat of friction, ​
speed and number of load changes, the spring ​
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the ​

L0
spring length L0.

d1
d3

2461.4. FIBROELAST® Tubular spring element 70 Shore A


Order No d1 L0 d2 d3 f max. Order No d1 L0 d2 d3 f max.
2461.4.016.012 16 12 6.5 21 4.8 2461.4.100.080 100 80 21 130 32
2461.4.016.016 16 16 6.5 21 6.4 2461.4.100.100 100 100 21 130 40
2461.4.016.020 16 20 6.5 21 8 2461.4.100.125 100 125 21 130 50
2461.4.016.025 16 25 6.5 21 10 2461.4.125.032 125 32 27 160 12.8
2461.4.020.016 20 16 8.5 26 6.4 2461.4.125.040 125 40 27 160 16
2461.4.020.020 20 20 8.5 26 8 2461.4.125.050 125 50 27 160 20
2461.4.020.025 20 25 8.5 26 10 2461.4.125.063 125 63 27 160 25.2
2461.4.020.032 20 32 8.5 26 12.8 2461.4.125.080 125 80 27 160 32
2461.4.025.020 25 20 10.5 32 8 2461.4.125.100 125 100 27 160 40
2461.4.025.025 25 25 10.5 32 10 2461.4.125.125 125 125 27 160 50
2461.4.025.032 25 32 10.5 32 12.8 2461.4.125.160 125 160 27 160 64
2461.4.025.040 25 40 10.5 32 16
2461.4.032.032 32 32 13.5 42 12.8
2461.4.032.040 32 40 13.5 42 16
2461.4.032.050 32 50 13.5 42 20
2461.4.032.063 32 63 13.5 42 25.2
2461.4.040.032 40 32 13.5 52 12.8
2461.4.040.040 40 40 13.5 52 16
2461.4.040.050 40 50 13.5 52 20
2461.4.040.063 40 63 13.5 52 25.2
2461.4.040.080 40 80 13.5 52 32
2461.4.050.032 50 32 17 65 12.8
2461.4.050.040 50 40 17 65 16
2461.4.050.050 50 50 17 65 20
2461.4.050.063 50 63 17 65 25.2
2461.4.050.080 50 80 17 65 32
2461.4.050.100 50 100 17 65 40 2461.4.016.
2461.4.063.032 63 32 17 81 12.8
2461.4.063.040 63 40 17 81 16 ∅ 16/70 Shore A
2461.4.063.050 63 50 17 81 20
2461.4.063.063 63 63 17 81 25.2
2461.4.063.080 63 80 17 81 32 load/force (N) compression (mm)
2461.4.063.100 63 100 17 81 40
2461.4.063.125 63 125 17 81 50 675 L 0 12 16
20 25
2461.4.080.032 80 32 21 104 12.8 600
2461.4.080.040 80 40 21 104 16
2461.4.080.050 80 50 21 104 20 525
2461.4.080.063 80 63 21 104 25.2
2461.4.080.080 80 80 21 104 32 450
2461.4.080.100 80 100 21 104 40 375
2461.4.080.125 80 125 21 104 50
2461.4.100.032 100 32 21 130 12.8 300
2461.4.100.040 100 40 21 130 16 225
2461.4.100.050 100 50 21 130 20
2461.4.100.063 100 63 21 130 25.2 150
75
0
0 1 2 3 4 5 6 7 8 9

F72 subject to alterations


FIBROELAST®-Tubular Spring Elements 70 Shore A
2461.4.020. 2461.4.025. 2461.4.032.
∅ 20/70 Shore A ∅ 25/70 Shore A ∅ 32/70 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
L 0 16 20 1500 L 0 20 40 3750 L 0 32 40 50 63
900 25 32 25 32
1350 3375
750 1200 3000
1050 2625
600 900 2250
750 1875
450
600 1500
300 450 1125
300 750
150
150 375
0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12 14 0 4 8 12 16 20 24

2461.4.040. 2461.4.050. 2461.4.063.


∅ 40/70 Shore A ∅ 50/70 Shore A ∅ 63/70 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
40 50
L 0 32 L 0 32 40 L 0 32 63 80 100 125
6750 40 50 50
63 63 18000
6000
80 10500 80 100

5250 9000 15000


4500 7500 12000
3750 6000
3000 9000
4500
2250 6000
3000
1500
1500 3000
750
0 0 0
0 5 10 15 20 25 0 5 10 15 20 25 30 35 0 10 20 30 40

2461.4.080. 2461.4.100. 2461.4.125.


∅ 80/70 Shore A ∅ 100/70 Shore A ∅ 125/70 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
L 0 32 40 50 L 0 32 40 L 0 32 40
30000 63 80 100 125 52500 50 50 63
63 80 90000 80 100
27000 100 125 125 160
45000
24000 75000
21000 37500
60000
18000
30000
15000 45000
12000 22500
9000 30000
15000
6000
7500 15000
3000
0 0 0
0 10 20 30 40 0 10 20 30 40 0 10 20 30 40 50 60

subject to alterations F73


Tubular Spring Element, Rubber 70 Shore A
2461.2. Material:
Chloroprene rubber 70 shore A
Colour: black

d2
Note:
The physical properties of elastomere springs ​
means that they have a tendency to settle. ​
The extent of such settlement is dependent ​

f max.
on the internal heat of friction, speed and ​
number of load changes, the spring travel and ​
the Shore hardness.
Settlement may be as much as 3 to 5% of the ​

L0
spring length L0.
Physical characteristics:
Tensile strength acc. to DIN 53504:
≥ 12 N/​mm²
Elongation at break acc. to DIN 53504:
d1 ≥ 250 %
Bulk density acc. to DIN 53479: 1.37 g/cm³
Compression set acc. to DIN 53517:
≤ 20 % (24 ​h/70 °C)
Temperature scope: -20 °C to 80 °C,
short-term ​to max. 120 °C

2461.2. Tubular Spring Element, Rubber 70 Shore A


Order No d1 L0 d2 f max. Order No d1 L0 d2 f max.
2461.2.016.012 16 12 6.5 4.8 2461.2.100.080 100 80 21 32.0
2461.2.016.016 16 16 6.5 6.4 2461.2.100.100 100 100 21 40.0
2461.2.016.020 16 20 6.5 8.0 2461.2.100.125 100 125 21 50.0
2461.2.016.025 16 25 6.5 10.0 2461.2.125.032 125 32 27 12.8
2461.2.020.016 20 16 8.5 6.4 2461.2.125.040 125 40 27 16.0
2461.2.020.020 20 20 8.5 8.0 2461.2.125.050 125 50 27 20.0
2461.2.020.025 20 25 8.5 10.0 2461.2.125.063 125 63 27 25.2
2461.2.020.032 20 32 8.5 12.8 2461.2.125.080 125 80 27 32.0
2461.2.025.020 25 20 10.5 8.0 2461.2.125.100 125 100 27 40.0
2461.2.025.025 25 25 10.5 10.0 2461.2.125.125 125 125 27 50.0
2461.2.025.032 25 32 10.5 12.8 2461.2.125.160 125 160 27 64.0
2461.2.025.040 25 40 10.5 16.0
2461.2.032.032 32 32 13.5 12.8
2461.2.032.040 32 40 13.5 16.0
2461.2.032.050 32 50 13.5 20.0
2461.2.032.063 32 63 13.5 25.2
2461.2.040.032 40 32 13.5 12.8
2461.2.040.040 40 40 13.5 16.0
2461.2.040.050 40 50 13.5 20.0
2461.2.040.063 40 63 13.5 25.2
2461.2.040.080 40 80 13.5 32.0
2461.2.050.032 50 32 17 12.8
2461.2.050.040 50 40 17 16.0
2461.2.050.050 50 50 17 20.0
2461.2.050.063 50 63 17 25.2
2461.2.050.080 50 80 17 32.0
2461.2.050.100 50 100 17 40.0 2461.2.016.
2461.2.063.032 63 32 17 12.8
2461.2.063.040 63 40 17 16.0 ∅ 16/70 Shore A
2461.2.063.050 63 50 17 20.0
2461.2.063.063 63 63 17 25.2
2461.2.063.080 63 80 17 32.0 load/force (N) compression (mm)
2461.2.063.100 63 100 17 40.0
2461.2.063.125 63 125 17 50.0 450 L 0 = 12 16 20 25
2461.2.080.032 80 32 21 12.8 400
2461.2.080.040 80 40 21 16.0
2461.2.080.050 80 50 21 20.0 350
2461.2.080.063 80 63 21 25.2
2461.2.080.080 80 80 21 32.0 300
2461.2.080.100 80 100 21 40.0 250
2461.2.080.125 80 125 21 50.0
2461.2.100.032 100 32 21 12.8 200
2461.2.100.040 100 40 21 16.0 150
2461.2.100.050 100 50 21 20.0
2461.2.100.063 100 63 21 25.2 100
50
0
0 1 2 3 4 5 6 7 8 9

F74 subject to alterations


Tubular Spring Elements, Rubber 70 Shore A
2461.2.020. 2461.2.025. 2461.2.032.
∅ 20/70 Shore A ∅ 25/70 Shore A ∅ 32/70 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
16 20 1000 20 40 2500 32 40 50 63
600 25 32 25
900 32 2250
500 800 2000
700 1750
400 600 1500
300 500 1250
400 1000
200 300 750
200 500
100
100 250
0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12 14 16 0 4 8 12 16 20 24

2461.2.040. 2461.2.050. 2461.2.063.


∅ 40/70 Shore A ∅ 50/70 Shore A ∅ 63/70 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
32 40 40 50
4500 32 40 32 63 80 100 125
50 63 50 12000
80 7000 63 80 100
4000
3500 6000 10000
3000 5000 8000
2500
4000
2000 6000
3000
1500 4000
2000
1000
1000 2000
500
0 0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30 35 0 10 20 30 40

2461.2.080. 2461.2.100. 2461.2.125.


∅ 80/70 Shore A ∅ 100/70 Shore A ∅ 125/70 Shore A

load/force (N) compression (mm) load/force (N) compression (mm) load/force (N) compression (mm)
20000 32 40 50 63 80 32 40 50 32 40
100 125 35000 63 60000 50 63
80 100
18000 80 100 125 125 160
30000
16000 50000
14000 25000
40000
12000 20000
10000 30000
8000 15000
6000 20000
10000
4000
5000 10000
2000
0 0 0
0 10 20 30 40 0 10 20 30 40 0 10 20 30 40 50 60

subject to alterations F75


Locating bolt
Locating bolt, threaded
2441.5. 2441.5.
Locating bolt
Socket
cap screw
Spring DIN EN
Order No ∅ d1 d2 d3 ISO 4762
2441.5.10 63 11 18 28 M10x65
2441.5.12 80 100 13.5 22 32 M12x70
2441.5.16 125 17.5 28 38 M16x70

,5
Note:

R0
Elastomeric round springs are positioned and ​
10° secured in place by the locating bolts.
Screws are not included.

50
R4

10
d1
d2
d3
Spring Ø
DIN EN ISO 4762
head cap screw

2441.6. 2441.6.
X
Locating bolt, threaded
120°
Spring
Order No ∅ d1 d2 d3 l1 l2 A/F e t
R2

2441.6.12 63 M12 18 28 64 24 10 11.4 6


2441.6.16 80 100 M16 22 32 68 28 10 11.4 6
t

2441.6.20 125 M20 28 38 72 32 14 16 8


10°
Note:
Elastomeric round springs are positioned and ​
secured in place by the locating bolts.
l1

R4
10
l2
1x45°

d1
d2
d3
Spring Ø

View X
A/F

F76 subject to alterations


Stacking washer DIN ISO 10069-2
Thrust washer
2441.3. Mounting example
s

d5
d1

2441.3. Stacking washer DIN ISO 10069-2 Material:


Brass
Spring-∅ 16 20 25 32 40 50 63 80 100 125
d1 20 25 30 40 50 60 80 100 120 150
d5 6.5 8.5 10.5 13.5 13.5 16.5 16.5 20.5 20.5 26
s 4 4 5 5 5 6 6 8 8 8

Ordering Code (example):


Stacking washer DIN ISO 10069-2 =2441.3.
Spring diameter Spring-∅ 16 mm = 016
Order No =2441.3.016

244.4. Mounting example


s

d5
d1

244.4. Thrust washer Material:


St 37
Spring-∅ 16 20 25 32 40 50 63 80 100 125
d1 20 26 32 40 50 60 80 100 120 150
d5 6.5 8.5 10.5 13.5 13.5 16.5 16.5 20.5 20.5 26
s 1 1.5 2 2.5 2.5 3 3 4 4 5

Ordering Code (example):


Thrust washer =244.4.
Spring diameter Spring-∅ 16 mm = 016
Order No =244.4. 016

subject to alterations F77


Guide pin
Trust washer for elastomer springs
Mounting example 244.5. d 1 h11

l1
undercut
DIN 76

1x45°
l2
d2 s

Material: 244.5. Guide pin


C 15
d1 6 8 10 13 16 20 25
d2 M4 M6 M8 M10 M12 M16 M20
l2 6 9 15 15 18 25 30
s 3 4 5 6 8 10 14
l1
20 ● ● ●
25 ● ● ●
32 ● ● ● ● ●
40 ● ● ● ● ●
50 ● ● ● ● ● ●
63 ● ● ● ● ●
Ordering Code (example): 80 ● ● ● ●
95 ● ● ● ●
Guide pin =244.5. 118 ● ● ●
Nominal diameter d1 6 mm = 06. 140 ● ● ●
Guide length l1 20 mm = 020 180 ● ● ●
Order No =244.5. 06. 020

Mounting example 244.6.


s1

d1
d2

Material: 244.6. Trust washer for elastomer springs


St 37
Spring-∅ 25 32 40 50 63 80 100 125
d1 10.5 13.5 13.5 16.5 16.5 20.5 20.5 26
d2 32 40 50 60 80 100 120 150
s1 4 5 5 6 8 10 12 15

Ordering Code (example):


Trust washer for elastomer springs =244.6.
Spring diameter Spring-∅ 25 mm = 025
Order No =244.6. 025

F78 subject to alterations


Trust washer for compression springs
244.7. Mounting example
s1

d1
d2

244.7. Trust washer for compression springs Material:


No 1.1191, heat treated
Spring-∅ 20 25 32 40 50 63
d1 10.5 12.5 16.5 20.5 25.5 35.5
d2 25 25 38 38 50 65
s1 4 4 5 5 6 8

Ordering Code (example):


Trust washer for compression springs =244.7.
Spring diameter Spring-∅ 20 mm = 020
Order No =244.7. 020

subject to alterations F79


Spacer tube
244.9.
d1

l 1 ±0,1
d2

Mounting example 244.9. Spacer tube


d1 10 12 13 16 19 20 25 30 32 35 36 42
d2 6.4 8.4 9 11 13 13 17 22 22 23 26 32
l1
27 ● ●
30 ● ● ●
33 ● ● ● ●
38 ● ● ● ●
40 ● ● ●
44 ● ● ● ●
48 ● ● ● ● ●
50 ● ● ● ● ● ●
61 ● ● ● ● ●
63 ● ● ● ● ● ● ●
70 ● ●
72 ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ●
90 ● ● ● ● ● ● ●
95 ● ●
100 ● ● ● ● ● ● ● ● ●
105 ● ●
Material: 115 ●
St 35.4, case-hardened 125 ● ● ● ● ● ● ● ●
135 ●
Note: 145 ●
Other lengths on request! 150 ● ● ● ● ● ● ●
155 ●
165 ●
175 ● ● ● ●
185 ●
195 ●
200 ● ● ● ● ● ● ●
205 ●
215 ●
225 ● ● ● ● ●
235 ●
245 ●
250 ● ● ● ●
255 ●

Ordering Code (example):


Spacer tube =244.9.
External diameter d1 10 mm = 10.
Length l1 27 mm = 027
Order No =244.9. 10.027

F80 subject to alterations


Washer
244.10.15. Mounting example
s1

d1
d2

244.10.15. Washer Material:


90MnCrV8, hardened
Order No d1 d2 s1
244.10.15.170.30.04 17 30 4
244.10.15.210.35.06 21 35 6
244.10.15.260.50.06 26 50 6
244.10.15.310.65.08 31 65 8
244.10.15.370.70.08 37 70 8
244.10.15.430.90.08 43 90 8

subject to alterations F81


Washer
Spacer sleeve
Mounting example 244.10.

s1
d1
d2

Material: 244.10. Washer


C 45 heat treated
d1 d2 s1 d1 d2 s1 d1 d2 s1 d1 d2 s1
6.4 17 3 13 35 5 17 50 10 25 56 10
8.4 17 3 13 30 6 17 58 10 25 70 10
8.4 23 4 13 35 8 20.4 30 5 26 58 6
8.5 20 4 13 46 8 21 42 8 26 70 12
9 26 4 13.4 23 4 21 44 8 26 80 12
10.5 25 4 16.4 26 4 21 45 8 31 68 8
10.5 25 5 17 35 4 21 45 16 31 68 10
10.5 26 4 17 35 6 21 46 6 32 90 15
10.5 28 4 17 36 4 21 49 6 32 92 15
Ordering Code (example): 10.5 30 5 17 36 13 21 65 8 37 80 8
11 30 6 17 37 6 22 65 12 43 92 8
Washer =244.10. 11 36 6 17 38 6 22 68 12
Inside diameter d1 6.4 mm = 064. 12.5 28 4 17 40 6 25 46 10
External diameter d2 17 mm = 17. 13 30 5 17 50 6 25 55 10
Thickness s1 3 mm = 03
Order No =244.10. 064. 17.03

Mounting example 244.11.


20

d1
d2

Material: 244.11. Spacer sleeve


St 35.4 case-hardened
Spring-∅ 20 25 32 40
d1 20 30
d2 25 38
Order code 25 40

Ordering Code (example):


Spacer sleeve =244.11.
Order code Diameter 25 mm = 25
Order No =244.11. 25

F82 subject to alterations


Spacer plug
Adjusting washer
244.12. Mounting example

d3
5
25

SW
d2
d1

244.12. Spacer plug Material:


No. 1.7131 case-hardened
Spring-∅ 20 25 32 40
d1 20 20 32 32
d2 M6 M8 M10 M12
d3 25.3 25.3 38 38
SW* 15 15 27 27
*SW = Width across flats

Ordering Code (example):


Spacer plug =244.12.
Spring diameter Spring-∅ 20 mm = 20
Order No =244.12. 20

244.13. Mounting example

d1
20

d2

244.13. Adjusting washer Material:


No 1.7131
Spring-∅ 20 25 32 40
d1 20 20 32 32
d2 7 9 11 14

Ordering Code (example):


Adjusting washer =244.13.
Spring diameter Spring-∅ 20 mm = 20
Order No =244.13.20

subject to alterations F83


Threaded disc for elastomer springs
Threaded disc for compression springs
Mounting example 2441.14.

d1
d3

s
20
A/F
d2

Material: 2441.14. Threaded disc for elastomer springs


St 60
Spring-∅ 25 32 40 50 63 80 100
d1 32 40 50 60 78 98 120
d2 18 18 18 20 20 26 26
d3 M6 M8 M8 M10 M10 M12 M12
A/F 14 14 14 17 17 22 22
s 5 5 5 6 8 10 12

Ordering Code (example):


Threaded disc for elastomer springs =2441.14.
Spring diameter Spring-∅ 25 mm = 025
Order No =2441.14.025

Mounting example 2441.15.

d1
d5
d4
5
20

d3
d2

Material: 2441.15. Threaded disc for compression ​


Ck 45 heat treated springs
Spring-∅ d1 20 25 32 40 50
d2 10 12.5 16 20 25
d3 M6 M8 M10 M12 M16
d4 3.2 4.2 4.2 4.2 4.2
d5 14 20 25 30 40

Ordering Code (example):


Threaded disc for compression springs =2441.15.
Spring diameter Spring-∅ d1 20 mm = 020
Order No =2441.15. 020

F84 subject to alterations


Shock absorbing washer
2450. Mounting example
s

d1
d2

Material:
Polyurethan (FIBROFLEX®)
Execution:
2450.6. (90 Shore A) available from stock
2450.5. (80 Shore A) and
2450.7. (95 Shore A) available upon request

2450. Shock absorbing washer


d1 d2 s d1 d2 s d1 d2 s
6.4 16 3 17 26 4 25 32 6
8.5 20 3 17 38 5 26 35 6
10.5 15 4 17 50 6 26 50 6
10.5 25 4 17 63 6 27 41 7
11 17 3 18 27 4 27 125 10
12 24 5 18 32 7 31 42 6
13 19 4 21 30 5 32 40 6
13 25 4 21 35 7 32 49 8
13.5 32 4 21 38 6 32 60 10
13.5 40 5 21 80 10 37 46 6
14 23 4 21 100 10 37 53 8
14 26 5 22 28 6 37 65 10
15.5 23 4 23.5 34 4 42 70 10

Ordering Code (example):


Shock absorbing washer =2450.
Shore A hardness MAT 90 Shore A = 6.
Inside diameter d1 6.4 mm = 06.
External diameter d2 16 mm = 016.
Thickness s 3 mm = 03
Order No =2450. 6. 06. 016. 03

subject to alterations F85


Retaining bolt
Thrust washer
2441.18. M24x2

(40)
l2
ø32 h11

l1
A/F 36

l3

2 x 45
ø40

Material: 2441.18. Retaining bolt


No 1.7225, heat treated
Order No l1 l2 l3
2441.18.032.048 48 100 60
2441.18.032.068 68 120 80
2441.18.032.088 88 140 100
2441.18.032.108 108 160 120
2441.18.032.128 128 180 140
2441.18.032.148 148 200 160
2441.18.032.168 168 220 180
2441.18.032.188 188 240 200
2441.18.032.208 208 260 220
2441.18.032.228 228 280 240
2441.18.032.248 248 300 260
2441.18.032.268 268 320 280
2441.18.032.288 288 340 300

2441.16.
s

d1
d2

Material: 2441.16. Thrust washer


No 1.0570
Order No d1 d2 s
2441.16.330.080.06 33 80 6
2441.16.330.100.08 33 100 8

F86 subject to alterations


FIBROFLEX®-Tubular spring element
246.6.

d2
f max.

L0

d1
d3

246.6. FIBROFLEX®-Tubular spring element Material:


Polyurethan 90 Shore A
Order No d1 d2 d3 l0 f max. Colour: yellow
246.6.063.033.080 63 33 82 80 24
246.6.080.033.080 80 33 106 80 24

Mounting example
Clamping pad cushioning

Top
F 2441.18.
Retaining bolt,
thread secured with Loctite 243

Mounting clamp F 246.6.


FIBROFLEX
Tubular spring element, 90 Shore A
L 0 untensioned F 246.6. = 80 mm
L0

F 2441.16.
Thrust washer

subject to alterations F87


Slide stop
2451.6.

l
40
20
f
15 ø15

9
d1
d3

d2
d

l2
l3
5x45° ø9

l4
l1

Mounting example Material:


Mounting block: Steel
Stop buffer: FIBROFLEX®, 90 Shore A
Stroke + 2 f
Note:
40 ±0,2 Screws are not included.
Order No for spare part: Stop buffer 2451.6.□□□.2
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
d

l2

Slide Units

2451.6. Slide stop


Order No d d1 d2 d3 l l1 l2 l3 l4 f Spring force [N]
2451.6.027 27 35 30 34 45 65 60 40 45 5 5200
2451.6.036 36 45 40 44 45 75 70 45 55 5 9800

F88 subject to alterations


Stop buffer
2451.6. .2

l
d3

d
15

2451.6. .2 Stop buffer Material:


FIBROFLEX®, 90 Shore A
Order No d d3 l
2451.6.027.2 27 34 45
2451.6.036.2 36 44 45

subject to alterations F89


Slide stop
2452.10.

l2
20
f ø15

15
M
d3

d2
d

b1
e2
5x45° ø9

c2 e1
c1 a1

Material:
Mounting block: Steel
Damping unit SD: CO polyester elastomer, 55 Shore D
Note:
Screws are not included.
Order No for spare part: Damping unit SD, with screw
2452.10.034.030.2
For the exchange of the damping unit, the screw tightening torque for ​
the holding screw is 10 Nm.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.

2452.10. Slide stop


Energy absorption
per stroke under
Order No d d2 d3 M a1 b1 c1 c2 e1 e2 l2 f Spring force [N] permanent load [Nm]
2452.10.034 34 30 45 M6 85 70 33 23 65 40 30 7 6000 27

F90 subject to alterations


subject to alterations F91
Damper, light-duty
Mounting example 2450.10A.

d1

d2
244.9.

fmax.

s
244.10.

L 1*
L0
2450.10A.

244.10. d3

2192.12.

Description: Material:
Dampers, light duty , made of co-polyester elastomer are found in the ​ Co-Polyester-Elastomer
elevating units in progressive dies in the automotive and white goods ​ Technical data:
industry. The increasing stresses on screws and bolts as well as noise ​ Surroundings: Resistant to microbes, seawater, chemicals.
emission are reduced by the light duty dampers. No absorption of water and no swelling.
Benefits: Grease and oil resistant.
- High absorption of force and energy Approved temperature range: -40°C to +90°C (-40°F to +194°F)
- Long service life and high level of operating safety
- Noise reduction
Note:
Socket cap screw 2192.12. see Section C
- High degree of effectiveness
Spacer tube 244.9. see Section F
Washer 244.10. see Section F

2450.10A. Damper, light-duty


W Wh
Order No d1 d2 d3 L0 L1* Stroke (s) Fmax. [N] fmax. [Nm/stroke (s)]** [Nm/h]*** Socket cap screw
2450.10A.0236.0163.073 23.6 16.3 25.3 7.3 6.6 1.9 3000 2 3 7500 M10
*Dimension L1 is the slump which must be taken into account for the design.
**W = Total energy per stroke
***Wh = Total energy per hour

F92 subject to alterations


Damper, light-duty
2450.11B. Mounting example

d 3 /d 1
244.9.
fmax.

244.10.
L0
L 1*

2450.11B.

244.10.
d2

2192.12.

Description: Material:
Dampers, light duty , made of co-polyester elastomer are found in the ​ Co-Polyester-Elastomer
elevating units in progressive dies in the automotive and white goods ​ Technical data:
industry. The increasing stresses on screws and bolts as well as noise ​ Surroundings: Resistant to microbes, seawater, chemicals.
emission are reduced by the light duty dampers. No absorption of water and no swelling.
The two-ply version of the flanged damper can also be used depending ​ Grease and oil resistant.
on the force or stroke without the use of an additional distance washer. Approved temperature range: -40°C to +90°C (-40°F to +194°F)
Benefits:
- High absorption of force and energy
Note:
Socket cap screw 2192.12. see Section C
- Long service life and high level of operating safety
Spacer tube 244.9. see Section F
- Noise reduction
Washer 244.10. see Section F
- High degree of effectiveness

2450.11B. Damper, light-duty


W Wh
Order No d1 d2 d3 L0 L1* Stroke (s) Fmax. [N] fmax. [Nm/stroke (s)]** [Nm/h]*** Socket cap screw
2450.11B.0300.0203.118 30 20.3 30.2 11.8 10.7 2.7 5000 2.9 8.6 20000 M12
*Dimension L1 is the slump which must be taken into account for the design.
**W = Total energy per stroke
***Wh = Total energy per hour

subject to alterations F93


Damper, heavy-duty
Mounting example 2450.20.

d1
244.9. d2

f max.
244.10.15. 244.10.15.

L0
2450.20.
d3
244.10.

2450.20. 2192.12.

Description: Material:
The co-polyester elastomer dampers, heavy-duty, are used as holddown ​ Co-Polyester-Elastomer
dampers in the automotive and white goods industry. Increasing return ​ Technical data:
stroke speeds and the related stresses on screws and bolts in moveable, ​ Surroundings: Resistant to microbes, seawater, chemicals.
suspended tool parts are absorbed by the hold-down dampers. Reduced ​ No absorption of water and no swelling.
noise emission is a further additional positive sideeffect. Grease and oil resistant.
Benefits: Approved temperature range: -40°C to +90°C (-40°F to +194°F)
- High absorption of force and energy
- Slight settlement
Note:
Socket cap screw 2192.12. see Section C
- Energy absorption between 5 Nm and 269 Nm
Spacer tube 244.9. see Section F
- Long service life and high level of operating safety
Washer 244.10. see Section F
- Noise reduction
- High degree of effectiveness

2450.20□. Damper, heavy-duty


Fmax. [N] W
Order No d1 d2 d3 L0 (static < 0,1) fmax. [Nm/stroke (s)]* Socket cap screw
2450.20A.0264.0163.078 26.4 16.3 28.4 7.8 5500 2 5 M10
2450.20B.0321.0203.108 32.1 20.3 35.1 10.8 9000 4.4 14.2 M12
2450.20B.0458.0253.170 45.8 25.3 49.8 17 20000 4.9 44.6 M16
2450.20A.0546.0303.213 54.6 30.3 61.8 21.3 30000 7.6 81.9 M20
2450.20A.0618.0363.215 61.8 36.3 69.9 21.5 46000 8.2 126.5 M24
2450.20A.0785.0423.294 78.5 42.3 89 29.4 75000 11.4 269 M30
*Total energy per stroke

F94 subject to alterations


Damper, heavy-duty
Selection table multiple layering
Simple layering
F1 max [N] W1 Wh1 H1 socket cap
Order No. L1* (dynamic>0,1) [Nm/stroke (s)]** [Nm/h]*** total height screw
2450.20A.0264.0163.078 7.1 4100 3.5 9000 17.1 M10

L1
2450.20B.0321.0203.108 9.8 6600 12 30000 23.8 M12

H1
2450.20B.0458.0253.170 15.3 14500 19 45000 31.3 M16
2450.20A.0546.0303.213 19 22500 47 67000 39 M20
2450.20A.0618.0363.215 19.5 37500 76 114000 39.5 M24
2450.20A.0785.0423.294 27 46000 143 152000 50 M30
* Dimension „L1“ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour

Double layering
F2 max [N] W2 Wh2 H2 socket cap
Order No. L1* (dynamic>0,1) [Nm/stroke (s)]** [Nm/h]*** total height screw
2450.20A.0546.0303.213 19 18000 78 107000 66 M20

L1
2450.20A.0618.0363.215 19.5 35000 148 174000 67 M24
2450.20A.0785.0423.294 27 39000 233 272000 85 M30

H2
* Dimension „L1“ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour

Threefold layering
F3 max [N] W3 Wh3 H3 socket cap
Order No. L1* (dynamic>0,1) [Nm/stroke (s)]** [Nm/h]*** total height screw
2450.20A.0546.0303.213 19 16000 100 127000 93 M20
L1

2450.20A.0618.0363.215 19.5 28000 176 194000 94.5 M24


2450.20A.0785.0423.294 27 29000 255 281000 120 M30
* Dimension „L1“ is the slump which must be taken into account for the design.
H3

** Total energy per stroke


*** Total energy per hour

subject to alterations F95


Damper stopper
Mounting example 2451.10D.

Upper part of die

Damper stopper

d 1 -x
d1
Locking pin

c x 45° r1

Pull-down
clamp

Description: - Long service life and high level of operating safety


Damper stopper made of co-polyester elastomer dampen the recoil on ​ - Noise reduction
the locking and unlocking pins in the manufacturing of jigs. Damper ​ - High degree of eff ectiveness
stoppers are used in the automotive and white goods industry. Damper ​ Material:
stoppers sit inside the pull-down clamps and are radially stressed. The ​ Co-polyester elastomer, black
number and size depends on the weight and the velocity of the pull-​
down clamps.
Technical data:
Surroundings: Resistant to microbes, seawater, chemicals.
Benefits: No absorption of water and no swelling.
- High absorption of force and energy Grease and oil resistant.
- Slight settlement Approved temperature range: -40°C to +90°C (-40°F to +194°F)
- UV protection

2451.10D. Damper stopper


Order No Size d1 Cut-in depth d1-x Cut-in radius r1 c l
2451.10D.040.060 B 40 8 7 3 60
2451.10D.050.070 C 50 10 8 4 70
2451.10D.063.080 D 63 12 9 5 80
2451.10D.080.090 E 80 14 10 6 90

Number and size (B, C, D, E) of damper stoppers for cushioning


Pull-down clamp speed m/s
Pull-down clamp weight kg 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
100 3xB 3xB 3xB 3xB 3xB 3xB 3xB 3xB 3xB 4xB 4xB 4xB 4xB
250 3xB 3xB 3xB 3xB 3xB 4xB 4xB 4xB 4xB 4xB 4xB 4xB 4xB
500 4xB 4xB 4xB 4xB 4xB 4xB 4xB 4xB 4xB 4xB 4xC 4xC 4xC
750 4xB 4xB 4xB 4xB 4xB 4xB 4xC 4xC 4xC 4xC 4xC 4xC 4xC
1000 4xC 4xC 4xC 4xC 4xC 4xC 4xC 4xC 4xC 4xC 4xC 4xD 4xD
1250 4xC 4xC 4xC 4xC 4xC 4xC 4xC 4xC 4xD 4xD 4xD 4xD 4xD
1500 4xC 4xC 4xC 4xC 4xC 4xC 4xD 4xD 4xD 4xD 4xD 4xD 4xE
1750 4xC 4xC 4xC 4xD 4xD 4xD 4xD 4xD 4xD 4xE 4xE 4xE 4xE
2000 4xD 4xD 4xD 4xD 4xD 4xD 4xD 4xD 4xD 4xE 4xE 4xE 4xE
2500 4xD 4xD 4xD 4xD 4xD 4xD 4xE 4xE 4xE 4xE 4xE 6xE 6xE
3000 4xD 4xD 4xD 4xD 4xE 4xE 4xE 4xE 4xE 4xE 6xE 6xE 6xE
3500 4xD 4xE 4xE 4xE 4xE 4xE 4xE 4xE 6xE 6xE 8xE 8xE 10 x E
4000 4xE 4xE 4xE 4xE 4xE 6xE 6xE 6xE 8xE 8xE 10 x E 10 x E 10 x E
4500 6xE 6xE 6xE 6xE 6xE 8xE 10 x E 10 x E 10 x E 10 x E 10 x E 10 x E 10 x E
5000 6xE 6xE 8xE 8xE 8xE 10 x E 10 x E 10 x E 10 x E --- --- --- ---

F96 subject to alterations


Damping unit SD
2452.10. .2
l2
f l1

M
d2

d1
d

Material: Note:
Damping unit SD: CO polyester elastomer, 55 Shore D We are happy to support you in the calculation and design of a suitable ​
Screw: Steel damping unit.
Technical data:
Resistant to microbes, seawater, and chemicals, as well as very good UV ​ Dynamic (v>0.5 m/s) characteristic curves available for all types upon ​
and ozone resistance. No water absorption and no bloating. request.
SD damping units can also be used for emergency stop applications.
Starting speed: up to max. 5 m/s Further information upon request.
Installation position: any
Dynamic power consumption: 870 N through 90000 N
Permissible temperature range: -40°C through 90°C
Dissipation of energy: 40% through 66%

2452.10. .2 Damping unit SD


Order No d l2 d1 d2 f W3 [Nm/stroke]* M l1 Tightening torque [Nm]
2452.10.012.011.2 12 11 15 11 4 2 M3 3 1
2452.10.017.016.2 17 16 22 15 6 6 M4 4 1.7
2452.10.021.018.2 21 18 26 18 7 10 M5 5 2.3
2452.10.022.019.2 22 19 27 19 6 11.5 M6 6 6
2452.10.028.026.2 28 26 36 25 9 29 M6 6 6
2452.10.034.030.2 34 30 43 30 10 48 M6 6 6
2452.10.037.033.2 37 33 48 33 12 65 M6 6 6
2452.10.040.035.2 40 35 50 34 14 82 M8 8 20
2452.10.043.038.2 43 38 55 38 14 112 M8 8 20
2452.10.047.041.2 47 41 60 41 17 140 M12 12 50
2452.10.050.045.2 50 45 64 44 19 170 M12 12 50
2452.10.054.047.2 54 47 68 47 17 201 M12 12 50
2452.10.057.051.2 57 51 73 50 21 242 M12 12 50
2452.10.062.054.2 62 54 78 53 21 304 M12 12 50
2452.10.065.058.2 65 58 82 57 22 374 M12 12 50
2452.10.070.061.2 70 61 86 60 24 421 M12 12 50
2452.10.072.065.2 72 65 91 63 26 482 M16 16 120
2452.10.080.069.2 80 69 100 69 23 570 M16 16 120
2452.10.082.074.2 82 74 105 72 28 683 M16 16 120
2452.10.085.076.2 85 76 110 75 27 797 M16 16 120
2452.10.090.080.2 90 80 114 78 30 934 M16 16 120
2452.10.098.086.2 98 86 123 85 31 1147 M16 16 120
2452.10.116.101.2 116 101 146 98 38 2014 M16 16 120
*Energy absorption per stroke under permanent load

subject to alterations F97


Spring unit for elastomer spring
244.14.0. 244.14.0. Spring unit for elastomer spring
Spring unit consists of:
244.10.
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.6.
244.6. Spacer tube 244.9.
Stop washer 244.10.
d4 Elastomer spring serparate order: 246.5., 246.6., 246.7., 2461.2., 2461.4.
d3
s
Spring-[ d1 3 s h* d2 d3 d4 s1 s2
25 10 3 1,8 M 6 18 32 3 4
s1

32 12 3 1,8 M 8 40 5
s2

40 30 50 4
50 16 3 2,5 M 10 60 6
63 80 8
80 20 3 3,5 M 12 100 10
100 120 12
125 25 3 4,5 M 16 39 150 6 15
*h see selection chart spacer tube 244.9. and spring data
h

d2
d1 Ordering Code (example):
244.9.
Spring unit for elastomer spring = 244.14.0.040.048
not loaded = 244.14.0.040.048
2192.12. for spring-[ = 40 mm = 244.14.0.040.048
DIN EN ISO 4762 (12.9) Spacer tube length h = 48 mm = 244.14.0.040.048
Order number = 244.14.0.040.048

2441.14.1. 2441.14.1. Spring unit for elastomer spring


Spring unit consists of:
2192.12.
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
DIN EN ISO 4762 (12.9) Spring abutment washer 244.6.
Spacer tube 244.9.
244.10.
Stop washer 244.10.
d4 Threaded disc 2441.14.
244.6. d1 Elastomer spring serparate order: 246.5., 246.6., 246.7., 2461.2., 2461.4.
s

Spring-[ d1 3 s h* d2 d3 d4 s1 s2 s3
s1

25 10 3 1,8 M 6 20 32 3 4 5
s2

32 12 3 1,8 M 8 20 40 3 5 5
40 12 3 1,8 M 8 20 50 4 5 5
50 16 3 2,5 M 10 22 60 4 6 6
63 16 3 2,5 M 10 22 80 4 8 8
80 20 3 3,5 M 12 28 100 4 10 10
100 20 3 3,5 M 12 28 120 4 12 12
*h see selection chart spacer tube 244.9. and spring data
h
s3
20

d2
d3 Ordering Code (example):
Spring unit for elastomer spring = 2441.14.
244.9. preloaded = 24411141.
for spring-[ = 40 mm = 2441.14.0.040.
2441.14. Spacer tube length h = 48 mm = 2441.14.0.040.048
Order number = 2441.14.1.040.048

F98 subject to alterations


Spring unit for helical spring
244.15.0. Spring unit for helical spring 244.15.0.
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
244.10.
Spring abutment washer 244.7.
Spacer tube 244.9.
Stop washer 244.10.
244.7.

Helical spring serparate order: 241.14., 241.15., 241.16., 241.17. d4


d3
s
Spring-[ d1 3 s h* d2 d3 d4 s1 s2
20 10 3 1,8 M6 18 25 3 4

s1
25 12 3 1,8 M8 18 25 3 4

s2
32 16 3 2,5 M 10 30 38 4 5
40 20 3 3,5 M 12 30 38 4 5
50 25 3 4,0 M 16 39 50 6 6
63 35 3 6,0 M 20 52 65 6 8
*h see selection chart spacer tube 244.9. and spring Data

h
241.1x
d2
Ordering Code (example): d1 244.9.
Spring unit for helical spring = 244.15.1.040.061
not loaded = 244.15.0.040.061 2192.12.
for spring-[ = 40 mm = 244.15.1.040.061
Spacer tube length h = 48 mm = 244.15.1.040.048
DIN EN ISO 4762
Order number = 244.15.0.040.048
(12.9)

2441.15.1. Spring unit for helical spring 2441.15.1. Mounting examples


Spring unit consists of:
2192.12.
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12. d1 DIN EN ISO
Spring abutment washer 244.7. s
4762 (12.9)
s1

Spacer tube 244.9.


244.10.
s2

Stop washer 244.10.


Threaded disc 2441.15.
Helical spring serparate order: 241.14., 241.15., 241.16., 241.17. 244.7.
h

Spring-[ d1 3 s h* d2 d3 d4 s1 s2
20 10 3 1,8 M6 11 25 3 4
25 12 3 1,8 M8 14 25 3 4 244.9.
32 16 3 2,5 M 10 18 38 4 5
5

40 20 3 3,5 M 12 22 38 4 5
20

50 25 3 4,0 M 16 27 50 6 6
*h see selection chart spacer tube 244.9. and spring Data
d2 2441.15.
d3

2192.12.
DIN EN ISO
4762 (12.9)
244.10.

244.7.

Ordering Code (example):


Spring unit for helical spring = 2441.15.
244.9.
preloaded = 2441.15.1.
for spring-[ = 40 mm = 2441.15.0.040.
Spacer tube length h = 48 mm = 2441.15.0.040.048 2441.15.
Order number = 2441.15.1.040.048

subject to alterations F99


Spring- and Spacer Unit
Installation Example: 244...10 244...11
Application without Spacer Sleeve Application with Spacer Sleeve
(c’bored hole) (straight hole)

Dh
d5
d3
stop washer 244.10.
d1
s
spacer sleeve 244.11.

spring abutment washer


244.7.

0,1 +0,1

s1
20

s2
h3

h
depth of hole
spacer tube 244.9.
Note:

5
hi-performence comp. spring
The headed spacer plugs are ground 241.14./.15./.16./.17.
equal after assembly in the punch holder. (per separately oder)

25
Note that regrinding on punch points must
socket cap screw
be compensated by grinding an equal
amount off the compensation sleeves. DIN EN ISO 4762 (12.9)
Adjust depth of c’bore h3 or height of spacer headed spacer plug 244.12.
sleeve so that spacer tube cap screw is

20
relieved by about 0,1 mm. socket cap screw
DIN EN ISO 4762 (12.9)
The headed spacer plug are ground
together to the same degree at initial
assembly when installed.
compensation sleeve 244.13.

The compensation sleeve are ground


together to the same degree as a function of
punch length and punch guide plate thickness. d2
d4
provide circlip if required

244.20./25./32./40. Spring- and Spacer Unit


Spring-[ d1 3 s h* socket cap screw d2 d3 d4 d5 Dh s1 d2
20 10 3 1,8 M 6 18 20 25 26 3 4
25 12 3 1,8 M 8 18 20 25 26 3 4
32 16 3 2,5 M 10 30 32 38 40 4 5
40 20 3 3,5 M 12 30 32 38 40 4 5
h* see spacer tube length 244.9. and spring selection 241.1x.

Ordering Code (example):


Spring- and Spacer Unit
Spring-[ = 20 mm = 244.20.
spacer tube length h = 38 mm with screw = 038.
spacer tube length244.11. = 11
Order No = 244.20.038.11

F100 subject to alterations


Combination Spring- and Spacer Units
Application Examples
Spring Characteristics
Without Spacer Sleeve With Spacer Sleeve Description:
(with c`bored hole) (with straight hole) The preloaded Combination Spring- and
Spacer Unit combines the functions of
244...10. 244...11. providing the spring force and of spacing
the stripper in one constructional element,
whilst conventional designs employed two.
The resulting advantages therefore
consist of space savings and reduced
machining cost with regard to the various
die members.
The execution with spacer sleeve makes it
possible to exchange the whole unit by
Spacer Sleeve simply removing the top clamping plate.
Removal of the compensation disc gives
unimpeded access to the punches – for
the purpose of sharpening/grinding.

Important Notice:
In order to preserve pre-existing
conditions in regard of spring force and
displacement, it is essential that regrinding
of the punches equals regrinding of the
compensation disc – i. e. the metal removal
Compensation Disc from either component must be kept the same.

Helical compression springs must be ordered


separately, see at the beginning of chapter F.

244.20. 244.32. 244.25. 244.40. Combination Spring- and Spacer Units


Spring Characteristics
spring preload max. working stroke of spring coefficient (N/mm) max. spring forces (N) at
sizes Com- spring preload forces (N) Typ spring (excl. preload) Typ Typ 80% max. deflection s2 Type
Order No Dh3lo pression 241.14 241.15 241.16 241.17 .14 .15 .16 .17 .14 .15 .16 .17 .14 .15 .16 .17
244.20.027.□□ 20 x 25 2 111,6 196,2 432,0 586,4 10,4 8,8 6,7 6,2 55,8 98,1 216,0 293,2 580 863 1447 1818
244.20.033.□□ 20 x 32 3 135,0 218,1 504,0 672,6 12,8 10,4 8,4 7,8 45,0 72,7 168,0 224,2 576 756 1411 1749
244.20.038.□□ 20 x 38 4 133,6 224,0 516,0 708,4 15,2 12,8 10,0 9,6 33,4 56,0 129,0 177,1 508 717 1290 1700
244.20.044.□□ 20 x 44 4 120,0 190,4 448,0 596,4 18,4 15,2 11,6 11,2 30,0 47,6 112,0 149,1 552 724 1299 1670
244.20.048.□□ 20 x 51 7 171,5 291,9 658,0 896,7 20,8 16,8 13,2 12,8 24,5 41,7 94,0 128,1 510 701 1241 1640

244.25.027.□□ 25 x 25 2 200,0 294,0 750,0 – 10,4 8,8 7,2 – 100,0 147,0 375,0 – 1040 1294 2700 –
244.25.033.□□ 25 x 32 3 240,9 354,3 891,0 1123,8 12,8 10,4 8,4 8,0 80,3 118,1 297,0 374,6 1028 1228 2495 2997
244.25.038.□□ 25 x 38 4 248,0 372,4 876,0 1384,8 15,2 12,8 10,4 9,6 62,0 93,1 219,0 346,2 942 1192 2278 3324
244.25.044.□□ 25 x 44 4 212,0 323,2 748,0 976,8 18,4 15,2 12,4 11,2 53,0 80,9 187,0 244,2 975 1228 2319 2735
244.25.048.□□ 25 x 51 7 308,7 480,9 1092,0 1453,9 20,0 16,8 14,4 12,8 44,1 68,7 156,0 207,7 882 1154 2246 2659

244.32.038.□□ 32 x 38 5 470,5 925,5 1940,0 2643,0 15,2 12,8 9,6 8,8 94,1 185,1 388,0 528,6 1430 2369 3725 4652
244.32.044.□□ 32 x 44 5 398,0 790,5 1620,0 2135,5 17,6 15,2 11,2 10,4 79,6 158,1 324,0 424,7 1401 2403 3629 4417
244.32.048.□□ 32 x 51 8 536,0 1072,8 2176,0 2826,4 20,0 16,8 13,2 12,0 67,0 134,1 272,0 353,3 1340 2253 3590 4240
244.32.061.□□ 32 x 64 8 424,0 792,8 1696,0 2155,2 25,6 21,6 17,2 16,0 53,0 99,1 212,0 269,4 1357 2141 3646 4310
244.32.072.□□ 32 x 76 9 396,9 724,5 1548,0 1968,3 31,2 25,6 20,8 19,2 44,1 80,5 172,0 218,7 1376 2061 3578 4199

244.40.048.□□ 40 x 51 8 736,0 1432,0 2801,6 5027,2 20,0 16,8 13,6 12,0 92,0 179,0 350,2 628,4 1840 3007 4763 7541
244.40.061.□□ 40 x 64 8 584,8 1120,0 2152,0 3905,6 25,6 20,8 17,6 15,2 73,1 140,0 269,0 488,2 1871 2912 4734 7421
244.40.072.□□ 40 x 76 9 567,9 972,9 1971,0 3413,7 30,4 25,6 21,6 19,2 63,1 108,1 219,0 379,3 1918 2767 4730 7283

subject to alterations F101


Spring- and Spacer Unit
low installation space
244..3..10 244..3..11 Installation Example:
Application without Spacer Sleeve Application with Spacer Sleeve with spacer sleeve
(c’bored hole) (straight hole)

stop washer 244.10.

spacer sleeve 244.11.


d6
d5
spring abutment washer d3
244.7. d1
s
0,1 +0,1

s1
h3

20
depth of hole

Note:
s2
spacer tube 244.9.
Dh
h

After fitting, the flange bushings are ground to


the same length.
round wire compression
Note that regrind allowance on punch points
5

must equal that taken off the compensation


spring (per separately oder)
washers.
Adjust depth of c’bore h3 or height of spacer
h2
h1

socket cap screw


DIN EN ISO 4762 (12.9) sleeve so that spacer tube cap screw is
relieved by about 0,1 mm.
6 10

Flange Bushing
244.12.2

compensation washer
244.13.2

socket cap screw


DIN EN ISO 4762 (12.9)

d2
d4

244.20./25./32./40.3. Spring- and Spacer Unit low installation space


Spring-[ d1 3 s h* d2 d3 d4 d5 d6 Dh s1 s2 h1 h2
20 10 3 1,8 M 6 18 25 25 31 20 3 4 5 36
25 12 3 1,8 M 8 18 32 25 38 25 3 4 10 36
32 16 3 2,5 M 10 30 38 38 44 32 4 5 16 40
40 20 3 3,5 M 12 30 47 38 54 40 4 5 18 40
h* see spacer tube length 244.9. and spring selection 241.1x.

Ordering Code (example):


Spring- and Spacer Unit low installation space
for spring-[ = 20 mm = 244.20.3.033.11
spacer tube length h = 33 mm = 244.20.3.033.11
with spacer sleeve 244.11. = 244.20.3.033.11
Order No = 244.20.3.033.11

F102 subject to alterations


Spring and spacer unit
Mounting example 244.16.
d3

h
h1
l 1 ±0,1

l2
d2
d 1 h7

Description: Execution:
These units can be used as an alternative to shoulder screws. Outside diameter ground
Advantages: Tolerance: h7
Precision length adjustments by way of grinding. The units have many ​
uses – as can be seen from the installation examples below.
Note:
The units are supplied with a retaining O-ring which must be removed ​
Material: before application.
Spacer tube: Steel, hardened
Socket cap screw DIN EN ISO 4762 (12.9)

244.16. Spring and spacer unit


d1 10 12.5 15 17.5 23 25
d2 M6 M8 M10 M12 M16 M16
Tightening torque [Nm] 13 32 65 120 290 290
d3 15 19 23 27 34 40
h 10 13 15 18 24 24
h1 5.5 6.5 7.5 9 11 11
l1 l2
20 35 35
25 40
30 45 45 50 50
35 50 50 55
40 55 55 60 60
45 60 60 65 65
50 65 65 70 70 80
55 70 70 80 75 80
60 80 80 80 90 90 90
70 90 90 90 100 100 100
80 100 100 100 110 110 115 120 110 125 130 110
90 110 110 110 120 120 120
100 120 120 120 130 135 140 130 140 145 130
110 140 140 150
120 140 150 150 160
140 180 180
150 180
160 200

Ordering Code (example):


Spring and spacer unit =244.16.
Nominal diameter d1 10 mm = 100.
Length l1 20 mm = 020.
Screw length l2 35 mm = 035
Order No =244.16. 100. 020. 035

F104 subject to alterations


Spring and spacer unit, with hexagon socket countersunk head cap screw
244.18. Mounting example
d3
h1
l 1 ±0,05

l2

d2
d 1 h7

Description: Execution:
These units can be used as an alternative to shoulder screws. Outside diameter ground
Advantages: Tolerance: h7
Precision length adjustments by way of grinding. The units have many ​
uses – as can be seen from the installation examples below.
Note:
The units are supplied with a retaining O-ring which must be removed ​
Material: before application.
Spacer tube: Steel, hardened
Countersunk head cap screw DIN EN ISO 10642 (10.9)

244.18. Spring and spacer unit, with hexagon socket countersunk head cap screw
d1 10 12.5 15 17.5 23
d2 M6 M8 M10 M12 M16
Tightening torque [Nm] 12 28 56 98 240
d3 15 19 23 27 34
h1 6 8 10 12 16
l1 l2
20 35
25 40 45
30 45 50 55 60
35 50 55 60 70
40 55 60 65 70
45 60 70 70 80
50 65 70 80 80 90
55 80 80 90 90
60 80 90 90 100
70 90 100 100 110
80 100 110 110 120
90 120 120 140
100 140
110 150
120 150

Ordering Code (example):


Spring and spacer unit, with hexagon socket countersunk head ​cap
screw =244.18.
Nominal diameter d1 10 mm = 100.
Length l1 20 mm = 020.
Screw length l2 35 mm = 035
Order No =244.18. 100. 020. 035

subject to alterations F105


Shoulder screw
Mounting example 244.17.

d3

h
l 1 +0,25

s
l2
d2
d 1 h8

Material:
High tensile steel,
heat treated to 12.9 ISO 898-1.
Execution:
d1 ground,
heads knurled.

244.17. Shoulder screw


d1 6 8 10 12 16 20 24
d2 M5 M6 M8 M10 M12 M16 M20
Tightening torque [Nm] 7 13 32 65 120 290 500
d3 10 13 16 18 24 30 36
h 4.5 5.5 7 9 11 14 16
s 3 4 5 6 8 10 12
l2 9.5 11 13 16 18 22 27
l1
10 ● ●
12 ● ●
16 ● ● ● ●
20 ● ● ● ●
25 ● ● ● ● ●
30 ● ● ● ● ●
35 ● ● ● ● ●
40 ● ● ● ● ● ●
45 ● ● ● ●
50 ● ● ● ● ● ●
55 ● ● ● ●
60 ● ● ● ● ●
65 ● ● ● ●
70 ● ● ● ● ●
80 ● ● ● ● ●
90 ● ● ● ●
100 ● ● ● ●
120 ● ● ●

Ordering Code (example):


Shoulder screw =244.17.
Nominal diameter d1 6 mm = 060.
Guide length l1 10 mm = 010
Order No =244.17. 060. 010

F106 subject to alterations


Pipe plug (for compresssion spring adjustement)
241.00.1. s

d
l

Mounting example Dh

secured with compression spring to separate


LOCTITE order - see High Performance
Type 281.243 Compression Springs

Description:
These set screws can be used as adjustable spring stops. They are a ​ vai-
lable for all customary spring sizes from ∅ 10 to ∅ 40. The set ​screws
are suitable for springs 241.14. to .17.
Their use offers the following advantages:
– Adjustable spring tension from under the bottom bolster, without any ​
dismantling.
– Exchange of springs without dismantling.
– Through-holes instead of blind holes for spring accommodation.

241.00.1. Pipe plug (for compresssion spring adjustement)


Order No d l s Spring-∅ Dh
241.00.1.12 M12x1,5 10 6 10 10.5
241.00.1.14 M14x1,5 10 6 12.5 12.5
241.00.1.18 M18x1,5 10 8 16 16.5
241.00.1.22 M22x1,5 10 8 20 20.5
241.00.1.28 M28x1,5 12 10 25 26.5
241.00.1.35 M35x1,5 12 10 32 33.5
241.00.1.42 M42x1,5 12 10 40 40.5

subject to alterations F107


Compression Pad
Shedder insert
2471.6. Locating diameter
d 1 +0,1

d 1 +0,5
+0,3

t 1 +0,1
k1

l
k
45°

s
30°
d2
d3

Material: 2471.6. Compression Pad


FIBROFLEX®
Hardness 90 Shore A Compressive
Order No d1 d2 d3 l k k1 t1 r c force [N] at s
2471.6.006 6 3.6 10 9.5 4.5 1 8 - - 100 1.5
2471.6.010 10 6 16 15.5 7.5 2 13 1 4 450 2.5
2471.6.016 16 9.5 22 25 12 5 21 1.5 6.5 1500 4
2471.6.024 24 18 32 25 10 2 21 2 10 3000 4
2471.6.030 30 20 38 35 19 10 30 2.5 12.5 3000 5
2471.6.032 32 24 40 32 14 4 26 3 13 12000 6
2471.6.039 39.5 30 50 40 16 4.75 34 3 16.8 25000 6

Mounting example 247.6.

+0,4
d 1 -0,1
d1
16
6
2

d2

Description: 247.6. Shedder insert


Instead of conventional shedder pins and their springs as well as set ​
screws, FIBROFLEX® Shedder Inserts are simply pressed into matching ​ Stripping force
holes (see mounting example). Order No d1 d2 [daN]
247.6.008.016 8 4 20
Material: 247.6.010.016 10 6 25
FIBROFLEX® 247.6.012.016 12 8 30
Hardness 90 Shore A

F108 subject to alterations


Setting-up bumper, round
2531.7.
d2
d1
f max.
40
100
60

2x45°
2x45°

R2

25
35

d3
d4

Description: Mounting example


Setting up bumpers are used for setting down and setting up tools and ​
replace shear pins.
Tool set down
Material: Spacer block Tool fitted
FIBROFLEX® Downward stroke
Hardness 95 Shore A
Attention:
Setting up bumpers are not suitable for continuous use. To prevent ​
damage when setting down tools, ensure that the setting up bumpers ​

100
are large enough to withstand 1.5 times the weight of the tool (see ​

60
table).
Implementation:
1. When setting up slowly move the ram into the bottom position.
2. Clamp the tool, then move the ram back to the top position (with the ​
setting up bumper compressed to a height of 60 mm).
3. After setting up, remove the setting up bumpers and place them in ​
the storage hole on the tool.

2531.7. Setting-up bumper, round


Admissible tool weight
Load capacity Load capacity Load capacity in kg for
in daN bei in daN bei in daN bei 4 setting up bumpers
Order No d1 d2 d3 d4 f max. f=20 f=25 f=40 f=20/safety factor 1,5
2531.7.063 63 86 16 18 40 2200 2800 4800 5800
2531.7.080 80 111 20 22 40 3500 4600 8500 9300
2531.7.100 100 136 20 22 40 5000 6700 11700 13300
2531.7.125 125 171 25 28 40 7600 9400 18900 20200

subject to alterations F109


Setting-up bumper, square
252.7.

f max.
40
100
60
25
ø8,5
ø20 The setting up bumper
is located in the
e storage hole while the
toll is in use (guide
screw 244.5.13.040
withdrawn).

b
a

Mounting example Description:


Setting up bumpers are used for setting down and setting up tools and ​
replace shear pins.
Tool set down
Spacer block Tool fitted Material:
Downward stroke FIBROFLEX®
Hardness 95 Shore A
Attention:
Setting up bumpers are not suitable for continuous use. To prevent ​
damage when setting down tools, ensure that the setting up bumpers ​
are large enough to withstand 1.5 times the weight of the tool (see ​
table).
Implementation:
1. When setting up slowly move the ram into the bottom position.
2. Clamp the tool, then move the ram back to the top position (with the ​
setting up bumper compressed to a height of 60 mm).
3. After setting up, remove the setting up bumpers and place them in ​
the storage hole on the tool.

252.7. Setting-up bumper, square


Admissible tool weight
Load capacity in kg for
in daN bei 4 setting up bumpers
Order No a b e f=20 f=20/safety factor 1,5
252.7.080.060 80 60 36 2700 7100
252.7.100.080 100 80 50 6200 16500
252.7.125.100 125 100 60 8600 22900
252.7.180.100 180 100 100 13600 36200

F110 subject to alterations


Spacer for die release
2533.10.

d3
d2
l3
l1

l
l2

d4
d1

Description: Mounting example


The spacers are inserted into the die for storage and transport purposes.
Material:
Greenamid PA6 (GF30), colour: orange

2533.10. Spacer for die release


Order No d2 d1 l l1 l2 l3 d3 d4* max. carrying capacity [daN]
2533.10.015 15.2 14.8 52 12 32 32 25 7 2500
2533.10.016 16.2 15.8 52 12 32 32 26 7 2500
2533.10.018 18.2 17.8 52 12 32 32 29 7 2700
2533.10.019 19.2 18.8 52 12 32 32 30 7 2700
2533.10.020 20.2 19.8 52 12 32 32 31 7 2700
2533.10.024 24.2 23.8 56 12 34 34 36 7 3600
2533.10.025 25.2 24.8 56 12 34 34 37 7 3600
2533.10.030 30.2 29.8 60 12 36 36 44 7 4500
2533.10.032 32.2 31.8 60 12 36 36 46 7 4500
2533.10.038 38.2 37.8 73 12 43 43 54 7 6000
2533.10.040 40.2 39.8 73 12 43 43 56 7 6000
2533.10.042 42.2 41.8 73 12 43 43 58 7 6000
2533.10.048 48.2 47.8 84 12 48 49 66 8.6 7500
2533.10.050 50.2 49.8 84 12 48 49 68 8.6 7500
2533.10.052 52.2 51.8 84 12 48 49 70 8.6 7500
2533.10.060 60.2 59.8 92 12 52 53 79 8.6 9400
2533.10.063 63.2 62.8 92 12 52 53 82 8.6 9400
2533.10.080 80.2 79.8 94 14 54 54 102 8.6 12000
2533.10.100 100.2 99.8 96 16 56 56 123 8.6 15000
2533.10.125 125.2 124.8 96 16 56 56 150 8.6 18000
*Tap hole for thread, created by customer

subject to alterations F111


Spacer with spring for die release
2533.20.

d2
m

s
l
d4
d1

Mounting example Description:


The spacers with springs are inserted into the die for storage and t​ rans-
port purposes.
Material:
Spacer: Greenamid PA6 (GF30), colour: orange
Spring: PU
Housing: steel, painted orange

2533.20. Spacer with spring for die release


Order No d2 d1 s l m d4* Spring force [daN] max. carrying capacity [daN]
2533.20.040 60 39.8 10 83.5 M8 6.8 600 6000
2533.20.050 71.5 49.8 10 97.5 M10 8.6 800 7500
2533.20.063 85.5 62.8 10 103.5 M10 8.6 1250 9400
2533.20.080 105.5 79.8 10 105.5 M10 8.6 2300 12000
2533.20.100 128 99.8 10 107.5 M10 8.6 3600 15000
2533.20.125 154 124.8 10 107.5 M10 8.6 7000 18000
*Tap hole for thread, created by customer

F112 subject to alterations


Hinge for spacer
2533.00.01.

15
23

M8
29,3
13,5

8,5
g1
e b
f

d1

Material: Mounting example


Steel, burnished
Note:
for 2533.10 and 2533.20.
Screws are not included.

2533.00.01. Hinge for spacer


Order No d1 b c e f g g1
2533.00.01.040 39.8 86 55 19 34.5 46 18
2533.00.01.050 49.8 97 70 25 44.5 53.5 17.5
2533.00.01.063 62.8 106 80 30 49.5 57 17.5
2533.00.01.080 79.8 140 105 40 69.5 72 19
2533.00.01.100 99.8 156 125 50 79.5 80 18.5
2533.00.01.125 124.8 183 150 70 99.5 93 18.5

subject to alterations F113


Strippers for Blanking Dies
to Mercedes-Benz- / VW Standard / VDI 3362
Material: Installation example
Perbunan
Hardness to DIN 53505:
Shore A65±5

Construction:
Surface quality to DIN ISO 3302-1

Application:
For blanking die tools

Supplied without screws Cutter bar

2532.2.190.270.0306
approx.
28
ø4
19 34
11 max.

4
27

22

2
8
ø7,5
15 30
306 (9 elements)

2532.2.190.165.0270
approx.
24
ø4
19 30
6,5 max.

16,5

13

2
16
ø7,5
26
270 (9 elements)

2532.2.150.115.0270
approx.
19
ø4
15 30
4,5 max.

11,5

2
7
ø7,5
13 26
270 (9 elements)

F114 subject to alterations


Spring plungers

F115
Spring plunger, standard spring force, VDI 3004, Colour marking: yellow
Mounting example 2470.10. .1
„X”

Stroke max.
M
Clamping
Top Die Pad d1

5
Trim Die
Insert View X Thread

l3
Trim Punch
Insert lock

l1
A/F 9
Colour
Ejector Pin Unit marking

d4

Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining ​
pins in many sectors of the tool-, jig- and fixture-making industries. ​
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
The spring-loaded pins are hardened.

2470.10. .1 Spring plunger, standard spring force, VDI 3004, Colour marking: yellow
Spring rate Spring force [N] Spring force [N]
Order No d1 d4 M l1 l3 Stroke max. [N/mm] initial final
2470.10.010.060.1 6 13.4 16x2 60 35 10 0.95 3.8 13.3
2470.10.010.016.060.1 6 13.4 16x1.5 60 35 10 0.95 3.8 13.3
2470.10.015.060.1 6 13.4 16x2 60 35 15 2 10 40
2470.10.015.016.060.1 6 13.4 16x1.5 60 35 15 2 10 40
2470.10.020.080.1 6 13.4 16x2 80 35 20 1.38 6.9 34.5
2470.10.020.016.080.1 6 13.4 16x1.5 80 35 20 1.38 6.9 34.5
2470.10.030.080.1 6 13.4 16x2 80 35 30 1.3 6.5 45.5
2470.10.030.016.080.1 6 13.4 16x1.5 80 35 30 1.3 6.5 45.5
2470.10.030.120.1 6 13.4 16x2 120 35 30 0.73 18 40
2470.10.030.016.120.1 6 13.4 16x1.5 120 35 30 0.73 18 40
2470.10.040.150.1 6 13.4 16x2 150 35 40 0.6 13.2 37.2
2470.10.040.016.150.1 6 13.4 16x1.5 150 35 40 0.6 13.2 37.2
2470.10.050.150.1 6 13.4 16x2 150 35 50 0.6 13.2 43.2
2470.10.050.016.150.1 6 13.4 16x1.5 150 35 50 0.6 13.2 43.2
2470.10.060.150.1 6 13.4 16x2 150 35 60 0.6 13.2 49.2
2470.10.060.016.150.1 6 13.4 16x1.5 150 35 60 0.6 13.2 49.2
2470.10.070.200.1 6 13.4 16x2 200 35 70 0.44 9.68 40.5
2470.10.070.016.200.1 6 13.4 16x1.5 200 35 70 0.44 9.68 40.5
2470.10.080.200.1 6 13.4 16x2 200 35 80 0.44 9.68 44.8
2470.10.080.016.200.1 6 13.4 16x1.5 200 35 80 0.44 9.68 44.8

F116 subject to alterations


Spring plunger, low maintenance, standard spring force, VDI 3004,
Colour ​marking: yellow
2470.20. .1 Mounting example
„X”

Stroke max.
M
Clamping
d1 Top Die Pad
5

Trim Die
View X Thread
l3

Trim Punch Insert


lock Insert
l1

15°
A/F 9

Colour
marking
Ejector Pin Unit
d4

Description: Note:
Spring plungers are used as ejectors, damper pins, fixing and retaining ​ Working temperature: 0°C to +80°C
pins in many sectors of the tool-, jig- and fixture-making industries. ​ Max. recommended extensions per minute: approx. 120 (at 20°C)
Assembly requires the use of special FIBRO insertion tool (2470.10.11). Max. piston speed: 1.6 m/s
A low maintenance guide achieves an admissible lateral load-bearing ​
capacity up to 15°.

2470.20. .1 Spring plunger, low maintenance, standard spring force, VDI 3004,
Colour m
​ arking: yellow
Spring rate Spring force [N] Spring force [N]
Order No d1 d4 M l1 l3 Stroke max. [N/mm] initial final
2470.20.010.060.1 6 13.4 16x2 60 35 10 0.95 3.8 13.3
2470.20.010.016.060.1 6 13.4 16x1.5 60 35 10 0.95 3.8 13.3
2470.20.015.060.1 6 13.4 16x2 60 35 15 2 10 40
2470.20.015.016.060.1 6 13.4 16x1.5 60 35 15 2 10 40
2470.20.020.080.1 6 13.4 16x2 80 35 20 1.38 6.9 34.5
2470.20.020.016.080.1 6 13.4 16x1.5 80 35 20 1.38 6.9 34.5
2470.20.030.080.1 6 13.4 16x2 80 35 30 1.3 6.5 45.5
2470.20.030.016.080.1 6 13.4 16x1.5 80 35 30 1.3 6.5 45.5
2470.20.030.120.1 6 13.4 16x2 120 35 30 0.73 18 40
2470.20.030.016.120.1 6 13.4 16x1.5 120 35 30 0.73 18 40
2470.20.040.150.1 6 13.4 16x2 150 35 40 0.6 13.2 37.2
2470.20.040.016.150.1 6 13.4 16x1.5 150 35 40 0.6 13.2 37.2
2470.20.050.150.1 6 13.4 16x2 150 35 50 0.6 13.2 43.2
2470.20.050.016.150.1 6 13.4 16x1.5 150 35 50 0.6 13.2 43.2

subject to alterations 01.2017


Spring plunger, medium spring force, VDI 3004, Colour marking: white
Mounting example 2470.10. .3
„X”

Stroke max.
M
d1
Clamping
Top Die Pad

5
View X Thread

l3
Trim Die lock
Trim Punch Insert

l1
Insert

A/F 9
Colour
marking
Ejector Pin Unit d4

Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining ​
pins in many sectors of the tool-, jig- and fixture-making industries. ​
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
The spring-loaded pins are hardened.

2470.10. .3 Spring plunger, medium spring force, VDI 3004, Colour marking: white
Spring rate Spring force [N] Spring force [N]
Order No d1 d4 M l1 l3 Stroke max. [N/mm] initial final
2470.10.020.080.3 6 13.4 16x2 80 35 20 3.02 15.1 75.6
2470.10.020.016.080.3 6 13.4 16x1.5 80 35 20 3.02 15.1 75.6

F118 subject to alterations


Spring plunger, low maintenance, medium spring force, VDI 3004,
Colour ​marking: white
2470.20. .3
„X”
Mounting example

Stroke max.
M
d1
Clamping
Top Die Pad
5

View X Thread
l3

lock Trim Die


Insert
l1

Trim Punch
Insert
A/F 9

Colour
marking 15°
d4
Ejector Pin Unit

Description: Note:
Spring plungers are used as ejectors, damper pins, fixing and retaining ​ Working temperature: 0°C to +80°C
pins in many sectors of the tool-, jig- and fixture-making industries. ​ Max. recommended extensions per minute: approx. 120 (at 20°C)
Assembly requires the use of special FIBRO insertion tool (2470.10.11). Max. piston speed: 1.6 m/s
A low maintenance guide achieves an admissible lateral load-bearing ​
capacity up to 15°.

2470.20. .3 Spring plunger, low maintenance, medium spring force, VDI 3004,
Colour ​marking: white
Spring rate Spring force [N] Spring force [N]
Order No d1 d4 M l1 l3 Stroke max. [N/mm] initial final
2470.20.020.080.3 6 13.4 16x2 80 35 20 3.02 15.1 75.6
2470.20.020.016.080.3 6 13.4 16x1.5 80 35 20 3.02 15.1 75.6

subject to alterations 01.2017


Spring plunger, increased spring force, VDI 3004, Colour marking: red
Mounting example 2470.10. .2
„X”

Stroke max.
M
d1
Clamping
Top Die Pad

5
View X Thread

l3
Trim Die lock
Insert

l1
Trim Punch
Insert

A/F 9
Colour
marking
Ejector Pin Unit d4

Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining ​
pins in many sectors of the tool-, jig- and fixture-making industries. ​
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
The spring-loaded pins are hardened.

2470.10. .2 Spring plunger, increased spring force, VDI 3004, Colour marking: red
Spring rate Spring force [N] Spring force [N]
Order No d1 d4 M l1 l3 Stroke max. [N/mm] initial final
2470.10.010.060.2 6 13.4 16x2 60 35 10 3.25 13 45.5
2470.10.010.016.060.2 6 13.4 16x1.5 60 35 10 3.25 13 45.5
2470.10.015.060.2 6 13.4 16x2 60 35 15 2.6 15 56
2470.10.015.016.060.2 6 13.4 16x1.5 60 35 15 2.6 15 56
2470.10.020.080.2 6 13.4 16x2 80 35 20 6.9 34.5 172.5
2470.10.020.016.080.2 6 13.4 16x1.5 80 35 20 6.9 34.5 172.5
2470.10.030.120.2 6 13.4 16x2 120 35 30 2 20 80
2470.10.030.016.120.2 6 13.4 16x1.5 120 35 30 2 20 80
2470.10.030.150.2 6 13.4 16x2 150 35 30 2.55 56.1 132.6
2470.10.030.016.150.2 6 13.4 16x1.5 150 35 30 2.55 56.1 132.6
2470.10.040.150.2 6 13.4 16x2 150 35 40 2.55 56.1 158.1
2470.10.040.016.150.2 6 13.4 16x1.5 150 35 40 2.55 56.1 158.1
2470.10.050.200.2 6 13.4 16x2 200 35 50 1.61 19.3 99.9
2470.10.050.016.200.2 6 13.4 16x1.5 200 35 50 1.61 19.3 99.9
2470.10.060.200.2 6 13.4 16x2 200 35 60 1.61 19.3 116.1
2470.10.060.016.200.2 6 13.4 16x1.5 200 35 60 1.61 19.3 116.1
2470.10.070.200.2 6 13.4 16x2 200 35 70 1.61 19.3 132.1
2470.10.070.016.200.2 6 13.4 16x1.5 200 35 70 1.61 19.3 132.1
2470.10.080.200.2 6 13.4 16x2 200 35 80 0.94 25 100.1
2470.10.080.016.200.2 6 13.4 16x1.5 200 35 80 0.94 25 100.1

F120 subject to alterations


Spring plunger, low maintenance, increased spring force, VDI 3004,
Colour ​marking: red
2470.20. .2
„X”
Mounting example

Stroke max.
M
d1
Clamping
Top Die Pad
5

View X Thread
l3

lock Trim Die


Insert
l1

Trim Punch
Insert
A/F 9

Colour
marking 15°
d4
Ejector Pin Unit

Description: Note:
Spring plungers are used as ejectors, damper pins, fixing and retaining ​ Working temperature: 0°C to +80°C
pins in many sectors of the tool-, jig- and fixture-making industries. ​ Max. recommended extensions per minute: approx. 120 (at 20°C)
Assembly requires the use of special FIBRO insertion tool (2470.10.11). Max. piston speed: 1.6 m/s
A low maintenance guide achieves an admissible lateral load-bearing ​
capacity up to 15°.

2470.20. .2 Spring plunger, low maintenance, increased spring force, VDI 3004,
Colour ​marking: red
Spring rate Spring force [N] Spring force [N]
Order No d1 d4 M l1 l3 Stroke max. [N/mm] initial final
2470.20.010.060.2 6 13.4 16x2 60 35 10 3.25 13 45.5
2470.20.010.016.060.2 6 13.4 16x1.5 60 35 10 3.25 13 45.5
2470.20.015.060.2 6 13.4 16x2 60 35 15 2.6 15 56
2470.20.015.016.060.2 6 13.4 16x1.5 60 35 15 2.6 15 56
2470.20.020.080.2 6 13.4 16x2 80 35 20 6.9 34.5 172.5
2470.20.020.016.080.2 6 13.4 16x1.5 80 35 20 6.9 34.5 172.5
2470.20.030.120.2 6 13.4 16x2 120 35 30 2 20 80
2470.20.030.016.120.2 6 13.4 16x1.5 120 35 30 2 20 80
2470.20.030.150.2 6 13.4 16x2 150 35 30 2.55 56.1 132.6
2470.20.030.016.150.2 6 13.4 16x1.5 150 35 30 2.55 56.1 132.6
2470.20.040.150.2 6 13.4 16x2 150 35 40 2.55 56.1 158.1
2470.20.040.016.150.2 6 13.4 16x1.5 150 35 40 2.55 56.1 158.1
2470.20.050.200.2 6 13.4 16x2 200 35 50 1.61 19.3 99.9
2470.20.050.016.200.2 6 13.4 16x1.5 200 35 50 1.61 19.3 99.9

subject to alterations 01.2017


Spring plunger, with spring loaded ball, with slot, standard spring force
2471.01.

d2

s
l
d1

Material: 2471.01. Spring plunger, with spring loaded ​


Sleeve: Free machining steel, burnished ball, with slot, standard spring ​force
Ball: Hardened ball bearing steel
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 l s d2 initial final
For locking and for pressing upwards or downwards. 2471.01.003 M3 7 0.4 1.5 3 4.5
Temperature operating range: max. 250°C 2471.01.004 M4 9 0.8 2.5 8.5 14
2471.01.005 M5 12 0.9 3 8 14
2471.01.006 M6 14 1 3.5 11 18
2471.01.008 M8 16 1.5 4.5 18 31
2471.01.010 M10 19 2 6 24 45
2471.01.012 M12 22 2.5 8 26 49
2471.01.016 M16 24 3.5 10 41 86
2471.01.020 M20 30 4.5 12 56 111
2471.01.024 M24 34 5.5 15 81 151

2471.31.

d2
s
l

d1

Material: 2471.31. Spring plunger, with spring loaded ​


Sleeve: Nirosta 1.4305 ball, with slot, standard spring force
Ball: Nirosta, hardened
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 l s d2 initial final
For locking and for pressing upwards or downwards. 2471.31.003 M3 7 0.4 1.5 3 4.5
Admissible temperature range: max. 250°C 2471.31.004 M4 9 0.8 2.5 8.5 14
2471.31.005 M5 12 0.9 3 8 14
2471.31.006 M6 14 1 3.5 11 18
2471.31.008 M8 16 1.5 4.5 18 31
2471.31.010 M10 19 2 6 24 45
2471.31.012 M12 22 2.5 8 26 49
2471.31.016 M16 24 3.5 10 41 86
2471.31.020 M20 30 4.5 12 56 111
2471.31.024 M24 34 5.5 15 81 151

F122 subject to alterations


Spring plunger, with spring loaded ball, with slot, increased spring force
2471.02.

d2
s
l

d1

2471.02. Spring plunger, with spring loaded ​ Material:


ball, with slot, increased spring ​force Sleeve: Free machining steel, burnished
Ball: Hardened ball bearing steel
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 l s d2 initial final Note:
2471.02.005 M5 12 0.9 3 15 22 For locking and for pressing upwards or downwards.
2471.02.006 M6 14 1 3.5 19 28 Admissible temperature range: max. 250°C
2471.02.008 M8 16 1.5 4.5 36 62
2471.02.010 M10 19 2 6 57 104 Identification of increased spring force by two longitudinal marks on ​
2471.02.012 M12 22 2.5 8 61 110 the sleeve.
2471.02.016 M16 24 3.5 10 68 142
2471.02.020 M20 30 4.5 12 84 166
2471.02.024 M24 34 5.5 15 127 237

2471.32.

d2
s
l

d1

2471.32. Spring plunger, with spring loaded ​ Material:


ball, with slot, increased spring ​force Sleeve: Nirosta 1.4305
Ball: Nirosta, hardened
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 l s d2 initial final Note:
2471.32.005 M5 12 0.9 3 15 22 For locking and for pressing upwards or downwards.
2471.32.006 M6 14 1 3.5 19 28 Admissible temperature range: max. 250°C.
2471.32.008 M8 16 1.5 4.5 36 62
2471.32.010 M10 19 2 6 57 104 Identification of increased spring force by two longitudinal marks on ​
2471.32.012 M12 22 2.5 8 61 110 the sleeve.
2471.32.016 M16 24 3.5 10 68 142
2471.32.020 M20 30 4.5 12 84 166
2471.32.024 M24 34 5.5 15 127 237

subject to alterations F123


Spring plunger, with spring loaded ball, with hexagon socket,
standard ​spring force
2471.03.

d2

ls
A/F

d1

Material: 2471.03. Spring plunger, with spring loaded ​


Sleeve: Free machining steel, burnished ball, with hexagon socket, ​stan-
Ball: Hardened ball bearing steel
Spring: Nirosta dard spring force
Note: Spring force [N] Spring force [N]
For locking and for pressing upwards or downwards. Order No d1 d2 A/F l s initial final
Temperature operating range: max. 250°C 2471.03.003 M3 1.5 1.5 8 0.4 3 4.5
2471.03.004 M4 2.5 2 12 0.8 8.5 14
2471.03.005 M5 3 2.5 14 0.9 8 14
2471.03.006 M6 3.5 3 15 1 11 18
2471.03.008 M8 4.5 4 18 1.5 18 31
2471.03.010 M10 6 5 23 2 24 45
2471.03.012 M12 8 6 26 2.5 26 49
2471.03.016 M16 10 8 33 3.5 41 86
2471.03.020 M20 12 10 43 4.5 56 111
2471.03.024 M24 15 12 48 5.5 81 151

2471.33.

d2
ls

A/F

d1

Material: 2471.33. Spring plunger, with spring loaded ​


Sleeve: Nirosta 1.4305 ball, with hexagon socket, standard ​
Ball: Nirosta, hardened
Spring: Nirosta spring force
Note: Spring force [N] Spring force [N]
For locking and for pressing upwards or downwards. Order No d1 d2 A/F l s initial final
Admissible temperature range: max. 250°C 2471.33.003 M3 1.5 1.5 8 0.4 3 4.5
2471.33.004 M4 2.5 2 12 0.8 8.5 14
2471.33.005 M5 3 2.5 14 0.9 8 14
2471.33.006 M6 3.5 3 15 1 11 18
2471.33.008 M8 4.5 4 18 1.5 18 31
2471.33.010 M10 6 5 23 2 24 45
2471.33.012 M12 8 6 26 2.5 26 49
2471.33.016 M16 10 8 33 3.5 41 86
2471.33.020 M20 12 10 43 4.5 56 111
2471.33.024 M24 15 12 48 5.5 81 151

F124 subject to alterations


Spring plunger, with spring loaded ball, with hexagon socket,
increased ​spring force
2471.04.

d2
s
l

A/F

d1

2471.04. Spring plunger, with spring loaded ​ Material:


ball, with hexagon socket, ​ Sleeve: Free machining steel, burnished
Ball: Hardened ball bearing steel
increased spring force Spring: Nirosta
Spring force [N] Spring force [N] Note:
Order No d1 d2 A/F l s initial final For locking and for pressing upwards or downwards.
2471.04.005 M5 3 2.5 14 0.9 15 22 Temperature operating range: max. 250°C
2471.04.006 M6 3.5 3 15 1 19 28 Identification of increased spring force by two longitudinal marks on ​
2471.04.008 M8 4.5 4 18 1.5 36 62
the sleeve.
2471.04.010 M10 6 5 23 2 57 104
2471.04.012 M12 8 6 26 2.5 61 110
2471.04.016 M16 10 8 33 3.5 68 142
2471.04.020 M20 12 10 43 4.5 84 166
2471.04.024 M24 15 12 48 5.5 127 237

2471.34.

d2
s
l

A/F

d1

2471.34. Spring plunger, with spring loaded ​ Material:


ball, with hexagon socket, ​ Sleeve: Nirosta 1.4305
Ball: Nirosta, hardened
increased spring force Spring: Nirosta
Spring force [N] Spring force [N] Note:
Order No d1 d2 A/F l s initial final For locking and for pressing upwards or downwards.
2471.34.005 M5 3 2.5 14 0.9 15 22 Admissible temperature range: max. 250°C
2471.34.006 M6 3.5 3 15 1 19 28 Identification of increased spring force by two longitudinal marks on ​
2471.34.008 M8 4.5 4 18 1.5 36 62
the sleeve.
2471.34.010 M10 6 5 23 2 57 104
2471.34.012 M12 8 6 26 2.5 61 110
2471.34.016 M16 10 8 33 3.5 68 142
2471.34.020 M20 12 10 43 4.5 84 166
2471.34.024 M24 15 12 48 5.5 127 237

subject to alterations F125


Spring plunger, with spring loaded ball, with slot, standard spring force
2471.05.

d2

s
l
d1

Material: 2471.05. Spring plunger, with spring loaded ​


Sleeve: Delrin blue (POM) ball, with slot, standard spring ​force
Ball: Delrin white (POM)
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 l s d2 initial final
For locking and for pressing upwards or downwards. 2471.05.006 M6 14 0.9 3.5 12 17
Temperature operating range: –30°C up to 50°C 2471.05.008 M8 16 1.5 5 20 35
2471.05.010 M10 19 1.9 6 25 45

2471.35.

d2
s
l

d1

Material: 2471.35. Spring plunger, with spring loaded ​


Sleeve: Delrin blue (POM) ball, with slot, standard spring ​force
Ball: Nirosta, hardened
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 l s d2 initial final
For locking and for pressing upwards or downwards. 2471.35.006 M6 14 0.9 3.5 12 17
Admissible temperature range: -30°C to +50°C 2471.35.008 M8 16 1.5 5 20 35
2471.35.010 M10 19 1.9 6 25 45

F126 subject to alterations


Spring plunger, with spring loaded pin, with slot, standard spring force
2472.01.
d2
s

Thread
l

lock

A/F
d1

2472.01. Spring plunger, with spring loaded ​ Material:


pin, with slot, standard spring ​force Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 l s A/F initial final Note:
2472.01.003 M3 1 12 1 0.7 2 4 For locking and for pressing upwards or downwards. Removable with ​
2472.01.004 M4 1.5 15 1.5 1.3 4.5 16 hexagon socket screw key or slotted screwdriver.
2472.01.005 M5 2.4 18 2.3 1.5 6 19
2472.01.006 M6 2.7 20 2.5 2 6 19
2472.01.008 M8 3.5 22 3 2.5 10 39
2472.01.010 M10 4 22 3 3 10 39
2472.01.012 M12 6 28 4 4 12 53
2472.01.016 M16 7.5 32 5 5 45 100
2472.01.020 M20 10 40 7 6 52 125
2472.01.024 M24 12 52 10 8 70 170

2472.31.
d2
s
l

Thread
lock

A/F
d1

2472.31. Spring plunger, with spring loaded ​ Material:


pin, with slot, standard spring force Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 l s A/F initial final Note:
2472.31.004 M4 1.5 15 1.5 1.3 4.5 16 For locking and for pressing upwards or downwards. Removable with ​
2472.31.005 M5 2.4 18 2.3 1.5 6 19 hexagon socket screw key or slotted screwdriver.
2472.31.006 M6 2.7 20 2.5 2 6 19
2472.31.008 M8 3.5 22 3 2.5 10 39
2472.31.010 M10 4 22 3 3 10 39
2472.31.012 M12 6 28 4 4 12 53
2472.31.016 M16 7.5 32 5 5 45 100
2472.31.020 M20 10 40 7 6 52 125

subject to alterations F127


Spring plunger, with spring loaded pin, with slot, standard spring force
2472.21.
d2

s
Thread

l
lock

A/F
d1

Material: 2472.21. Spring plunger, with spring loaded ​


Sleeve: Free machining steel, burnished pin, with slot, standard spring force
Pin: Delrin white (POM)
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 d2 l s A/F initial final
For locking and for pressing upwards or downwards. Removable with ​ 2472.21.004 M4 1.5 15 1.5 1.3 4.5 16
hexagon socket screw key or slotted screwdriver. 2472.21.005 M5 2.4 18 2.3 1.5 6 19
2472.21.006 M6 2.7 20 2.5 2 6 19
2472.21.008 M8 3.5 22 3 2.5 10 39
2472.21.010 M10 4 22 3 3 10 39
2472.21.012 M12 6 28 4 4 12 53
2472.21.016 M16 7.5 32 5 5 45 100

2472.22.
d2
s

Thread
l

lock

A/F
d1

Material: 2472.22. Spring plunger, with spring loaded ​


Sleeve: Nirosta 1.4305 pin, with slot, standard spring ​force
Pin: Delrin white (POM)
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 d2 l s A/F initial final
For locking and for pressing upwards or downwards. Removable with ​ 2472.22.004 M4 1.5 15 1.5 1.3 4.5 16
hexagon socket screw key or slotted screwdriver. 2472.22.005 M5 2.4 18 2.3 1.5 6 19
2472.22.006 M6 2.7 20 2.5 2 6 19
2472.22.008 M8 3.5 22 3 2.5 10 39
2472.22.010 M10 4 22 3 3 10 39
2472.22.012 M12 6 28 4 4 12 53
2472.22.016 M16 7.5 32 5 5 45 100

F128 subject to alterations


Spring plunger, with spring loaded pin, with hexagon socket,
standard ​spring force
2472.03.
d2
s
l

A/F

d1

2472.03. Spring plunger, with spring loaded ​ Material:


pin, with hexagon socket, standard​ Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
spring force Spring: Nirosta
Spring force [N] Spring force [N] Note:
Order No d1 d2 l s A/F initial final For locking and for pressing upwards or downwards.
2472.03.004 M4 1.8 12 1.5 2 4.5 12.5 Temperature operating range: max. 250°C
2472.03.005 M5 2.4 14 2 2.5 5 13
2472.03.006 M6 2.7 15 2 3 6 17
2472.03.008 M8 3.8 18 2 4 16 33
2472.03.010 M10 4.5 23 2.5 5 19 42
2472.03.012 M12 6 26 3.5 6 22 57
2472.03.016 M16 8.5 33 4.5 8 38 78
2472.03.020 M20 10 43 6.5 10 39 81
2472.03.024 M24 13 48 8 12 72 155

2472.33.
d2
s
l

A/F

d1

2472.33. Spring plunger, with spring loaded ​ Material:


pin, with hexagon socket, standard ​ Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
spring force Spring: Nirosta
Spring force [N] Spring force [N] Hinweis:
Order No d1 d2 l s A/F initial final For locking and for pressing upwards or downwards.
2472.33.004 M4 1.8 12 1.5 2 4.5 12.5 Admissible temperature range: max. 250°C
2472.33.005 M5 2.4 14 2 2.5 5 13
2472.33.006 M6 2.7 15 2 3 6 17
2472.33.008 M8 3.8 18 2 4 16 33
2472.33.010 M10 4.5 23 2.5 5 19 42
2472.33.012 M12 6 26 3.5 6 22 57
2472.33.016 M16 8.5 33 4.5 8 38 78
2472.33.020 M20 10 43 6.5 10 39 81
2472.33.024 M24 13 48 8 12 72 155

subject to alterations F129


Spring plunger, with spring loaded pin and seal, with hexagon socket, ​
standard spring force
2472.07.
d2

s
t
Seal

Setscrew,

l
bonded

A/F
d1

n
Material: 2472.07. Spring plunger, with spring loaded ​
Sleeve: Free machining steel, burnished pin and seal, with hexagon socket, ​
Pin: Free machining steel hardened, burnished
Spring: Nirosta standard spring force
Note: Spring force [N] Spring force [N]
For locking and for pressing upwards or downwards. The seal prevents ​ Order No d1 d2 l n s t A/F initial final
the ingress of liquids into the forcing pin. Assembly and dismantling ​ 2472.07.008 M8 3.8 26 1.5 3 1.4 2.5 9 24
using hexagon socket key and slotted screwdriver. 2472.07.010 M10 4 28 1.5 3.5 1.4 3 15 30
2472.07.012 M12 6 35 2.7 4 2 4 24 50
Temperature operating range: –30°C up to 80°C
2472.07.016 M16 7.5 40 3.2 5 2.5 5 36 58

2472.37.
d2
s
t

Seal

Setscrew,
l

bonded

A/F
d1
n

Material: 2472.37. Spring plunger, with spring loaded ​


Sleeve: Nirosta 1.4305 pin and seal, with hexagon socket, ​
Pin: Nirosta 1.4305
Spring: Nirosta standard spring force
Note: Spring force [N] Spring force [N]
For locking and for pressing upwards or downwards. The seal prevents ​ Order No d1 d2 l n s t A/F initial final
the ingress of liquids into the forcing pin. Assembly and dismantling ​ 2472.37.008 M8 3.8 26 1.5 3 1.4 2.5 9 24
using hexagon socket key and slotted screwdriver. 2472.37.010 M10 4 28 1.5 3.5 1.4 3 15 30
2472.37.012 M12 6 35 2.7 4 2 4 24 50
Temperature operating range: –30°C up to 80°C
2472.37.016 M16 7.5 40 3.2 5 2.5 5 36 58

F130 subject to alterations


Spring plunger, with spring loaded pin, with slot, increased spring force
Spring plunger, with spring loaded pin and seal, with hexagon socket, ​
increased spring force
2472.02.
d2
s
l

Thread
lock

A/F
d1

2472.02. Spring plunger, with spring loaded ​ Material:


pin, with slot, increased spring ​force Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 A/F l s initial final Note:
2472.02.005 M5 2.4 1.5 18 2.3 11 40 For locking and for pressing upwards or downwards. Removable with ​
2472.02.006 M6 2.7 2 20 2.5 15 43 hexagon socket screw key or slotted screwdriver.
2472.02.008 M8 3.5 2.5 22 3 20 75
2472.02.010 M10 4 3 22 3 20 75 Identification of increased spring force by two longitudinal marks on ​
2472.02.012 M12 6 4 28 4 45 120 the sleeve.
2472.02.016 M16 7.5 5 32 5 64 160
2472.02.020 M20 10 6 40 7 75 195
2472.02.024 M24 12 8 52 10 75 245

2472.08.
d2
s
t

Seal

Setscrew,
l

bonded

A/F
d1
n

2472.08. Spring plunger, with spring loaded ​ Material:


pin and seal, with hexagon socket, ​ Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
increased spring force Spring: Nirosta
Spring force [N] Spring force [N] Note:
Order No d1 d2 l n s t A/F initial final For locking and for pressing upwards or downwards. The seal prevents ​
2472.08.008 M8 3.8 26 1.5 3 1.4 2.5 17 39 the ingress of liquids into the forcing pin. Assembly and dismantling ​
2472.08.010 M10 4 28 1.5 3.5 1.4 3 22 43 using hexagon socket key and slotted screwdriver.
2472.08.012 M12 6 35 2.7 4 2 4 40 80
Temperature operating range: –30°C up to 80°C
2472.08.016 M16 7.5 40 3.2 5 2.5 5 44 113
Identification of increased spring force by two longitudinal marks on ​
the sleeve.

subject to alterations F131


Spring plunger, with spring loaded pin, with hexagon socket,
increased ​spring force
2472.04.
d2

s
l
A/F

d1

Material: 2472.04. Spring plunger, with spring loaded ​


Sleeve: Free machining steel, burnished pin, with hexagon socket, ​
Pin: Free machining steel hardened, burnished
Spring: Nirosta increased spring force
Note: Spring force [N] Spring force [N]
For locking and for pressing upwards or downwards. Order No d1 d2 l s A/F initial final
Temperature operating range: max. 250°C 2472.04.006 M6 2.7 15 2 3 11 25
Identification of increased spring force by two longitudinal marks on ​ 2472.04.008 M8 3.8 18 2 4 23 59
2472.04.010 M10 4.5 23 2.5 5 20 54
the sleeve.
2472.04.012 M12 6 26 3.5 6 38 96
2472.04.016 M16 8.5 33 4.5 8 50 100
2472.04.020 M20 10 43 6.5 10 52 133
2472.04.024 M24 13 48 8 12 91 223

2472.34.
d2
s
l

A/F

d1

Material: 2472.34. Spring plunger, with spring loaded ​


Sleeve: Nirosta 1.4305 pin, with hexagon socket, ​
Pin: Nirosta 1.4305
Spring: Nirosta increased spring force
Note: Spring force [N] Spring force [N]
For locking and for pressing upwards or downwards. Order No d1 d2 l s A/F initial final
Temperature operating range: max. 250°C 2472.34.006 M6 2.7 15 2 3 11 25
Identification of increased spring force by two longitudinal marks on ​ 2472.34.008 M8 3.8 18 2 4 23 59
2472.34.010 M10 4.5 23 2.5 5 20 54
the sleeve.
2472.34.012 M12 6 26 3.5 6 38 96
2472.34.016 M16 8.5 33 4.5 8 50 100
2472.34.020 M20 10 43 6.5 10 52 133
2472.34.024 M24 13 48 8 12 91 223

F132 subject to alterations


Spring plunger, with spring loaded pin, with slot, standard spring force
2472.05.
d2
s
l

d1

2472.05. Spring plunger, with spring loaded ​ Material:


pin, with slot, standard spring ​force Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 l s initial final Note:
2472.05.004 4 1.8 9 1.5 4.5 12.5 For locking and for pressing upwards or downwards.
2472.05.005 5 2.4 12 2 5 13 Temperature operating range: max. 250°C
2472.05.006 6 2.7 14 2 6 17
2472.05.008 8 3.8 16 2 16 33
2472.05.010 10 4.5 19 2.5 19 42
2472.05.012 12 6.2 22 3.5 22 57
2472.05.016 16 8.5 24 4.5 38 78
2472.05.020 20 10 30 6.5 39 81
2472.05.024 24 13 34 8 72 155

2472.35.
d2
s
l

d1

2472.35. Spring plunger, with spring loaded ​ Material:


pin, with slot, standard spring ​force Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 l s initial final Note:
2472.35.004 4 1.8 9 1.5 4.5 12.5 For locking and for pressing upwards or downwards.
2472.35.005 5 2.4 12 2 5 13 Temperature operating range: max. 250°C
2472.35.006 6 2.7 14 2 6 17
2472.35.008 8 3.8 16 2 16 33
2472.35.010 10 4.5 19 2.5 19 42
2472.35.012 12 6.2 22 3.5 22 57
2472.35.016 16 8.5 24 4.5 38 78
2472.35.020 20 10 30 6.5 39 81
2472.35.024 24 13 34 8 72 155

subject to alterations F133


Spring plunger, with spring loaded pin, with slot, increased spring force
2472.06.
d2

s
l
d1

Material: 2472.06. Spring plunger, with spring loaded ​


Sleeve: Free machining steel, burnished pin, with slot, increased spring ​force
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 d2 l s initial final
For locking and for pressing upwards or downwards. 2472.06.006 M6 2.7 14 2 11 25
Temperature operating range: max. 250°C 2472.06.008 M8 3.8 16 2 23 59
2472.06.010 M10 4.5 19 2.5 20 54
Identification of increased spring force by two longitudinal marks on ​ 2472.06.012 M12 6.2 22 3.5 38 96
the sleeve. 2472.06.016 M16 8.5 24 4.5 50 100
2472.06.020 M20 10 30 6.5 52 133
2472.06.024 M24 13 34 8 91 223

2472.36.
d2
s
l

d1

Material: 2472.36. Spring plunger, with spring loaded ​


Sleeve: Nirosta 1.4305 pin, with slot, increased spring ​force
Pin: Nirosta 1.4305
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 d2 l s initial final
For locking and for pressing upwards or downwards. 2472.36.006 M6 2.7 14 2 11 25
Temperature operating range: max. 250°C 2472.36.008 M8 3.8 16 2 23 59
2472.36.010 M10 4.5 19 2.5 20 54
Identification of increased spring force by two longitudinal marks on ​ 2472.36.012 M12 6.2 22 3.5 38 96
the sleeve. 2472.36.016 M16 8.5 24 4.5 50 100
2472.36.020 M20 10 30 6.5 52 133
2472.36.024 M24 13 34 8 91 223

F134 subject to alterations


Spring plunger, with spring loaded pin, straight version, with collar
Spring plunger, with spring loaded ball, straight version
2473.01.
d1

d2
s
l3
l1

l2

d3

2473.01. Spring plunger, with spring loaded ​ Material:


pin, straight version, with collar Sleeve: Free machining steel, burnished
Pin: Steel, case hardened, burnished
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 d3 l1 l2 l3 s initial final Note:
2473.01.006 6 2.7 8 20 3.2 6 3.5 10 22 For use in toolmaking as forcing pins and spring loaded limit stops. ​
2473.01.008 8 3.9 10 24 3.2 8 4.5 30 88 Neither the threaded cartridge nor any of its components can escape ​
2473.01.010 10 5.9 13 30 4 10 5.5 42 110
2473.01.012 12 7.9 16 36 5 12 6.5 50 130 from the mounting.
Temperature operating range: max. 250 °C

2473.02.

d2
s
l

d1

2473.02. Spring plunger, with spring loaded ​ Material:


ball, straight version Sleeve: Nirosta 1.4305
Ball: Nirosta hardened
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 l s initial final
2473.02.030 3 2 7 0.65
2473.02.035 3.5 2.5 9 0.8
4.5
6
7.5
14.5
Note:
For locking and for pressing upwards or downwards.
2473.02.040 4 3 11 0.9 8 14
2473.02.045 4.5 3.2 12 0.95 9.5 16.5 Temperature operating range: max. 250 °C
2473.02.050 5 3.5 13 1 11 18
2473.02.055 5.5 4 14 1.2 15.5 25
2473.02.060 6 4.5 15 1.5 18 31

subject to alterations F135


Spring plunger, with spring loaded ball, straight version, with collar
2475.01.

d3
d2

l2
s

l1
d1

Material: 2475.01. Spring plunger, with spring loaded ​


Sleeve: Delrin blue (POM) ball, straight version, with collar
Ball: Delrin white (POM)
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 d2 d3 l1 l2 s initial final
For locking and for pressing upwards or downwards. 2475.01.004 4 3 4.6 5 1 0.8 2.5 6.5
Temperature operating range: –30°C to +50°C 2475.01.005 5 4 5.6 6 1 1 6 9.4
2475.01.006 6 5 6.5 7 1 1.6 6.5 13
2475.01.008 8 6.5 8.5 9 1 1.9 8 18
2475.01.010 10 8 11 13.5 1.5 2.4 12 23
2475.01.012 12 10 13 16 1.5 3.3 13 25

2475.02.

d3
d2
l2
s

l1

d1

Material: 2475.02. Spring plunger, with spring loaded ​


Sleeve: Delrin blue (POM) ball, straight version, with collar
Ball: Nirosta, hardened
Spring: Nirosta
Spring force [N] Spring force [N]
Note: Order No d1 d2 d3 l1 l2 s initial final
For locking and for pressing upwards or downwards. 2475.02.004 4 3 4.6 5 1 0.8 2.5 6.5
Temperature operating range: –30°C to +50°C 2475.02.005 5 4 5.6 6 1 1 6 9.4
2475.02.006 6 5 6.5 7 1 1.6 6.5 13
2475.02.008 8 6.5 8.5 9 1 1.9 8 18
2475.02.010 10 8 11 13.5 1.5 2.4 12 23
2475.02.012 12 10 13 16 1.5 3.3 13 25

F136 subject to alterations


Spring plunger, with spring loaded ball, straight version, with collar
2475.03.

d3
d2
l2
s

l1

d1

2475.03. Spring plunger, with spring loaded ​ Material:


ball, straight version, with collar Sleeve: Brass
Ball: Nirosta hardened
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 d3 l1 l2 s initial final Note:
2475.03.004 4 3 4.5 5 1 0.8 3 6 For locking and for pressing upwards or downwards.
2475.03.005 5 4 5.5 6 1 1 4 6.5 Temperature operating range: max. 250°C
2475.03.006 6 5 6.5 7 1 1.6 6 11.5
2475.03.008 8 6.5 8.5 9 1 1.9 8 12.5

2475.04.

d3
d2
l2
s

l1

d1

2475.04. Spring plunger, with spring loaded ​ Material:


ball, straight version, with collar Sleeve: Nirosta 1.4303
Ball: Nirosta hardened
Spring: Nirosta
Spring force [N] Spring force [N]
Order No d1 d2 d3 l1 l2 s initial final Note:
2475.04.004 4 3 4.6 5 0.9 1 2.5 6 For locking and for pressing upwards or downwards.
2475.04.005 5 4 5.6 6 0.9 1.4 3 6.5 Temperature operating range: max. 250°C
2475.04.006 6 5 6.5 7 1 1.8 5.5 11.5
2475.04.008 8 6.5 8.5 9 1.1 2.4 7 12.5
2475.04.010 10 8.5 11 13.5 1.7 3.3 8.5 18.5
2475.04.012 12 10 13 16 2.3 4 12 26.5

subject to alterations F137


Accessories for Spring Plungers
2470.10.11
Insertion Tool
for 2470.10.

2470.12.010.017
Insertion Tool
for 2479. and 3479.

2472.11.003 up to 2472.11.020
Thrust pad driver
for 2472.01./.02.
Order No for thread
2472.11.003 M 3
2472.11.004 M 4
2472.11.005 M 5
2472.11.006 M 6
2472.11.008 M 8
2472.11.010 M 10
2472.11.012 M 12
2472.11.016 M 16
2472.11.020 M 20

2472.11.024
Thrust pad driver
for 2472.01./.02.
Order No for thread
2472.11.024 M 24

03.2018 subject to alterations


Stripping unit,
Stock lifter,
Lifting unit,
Spring ram

F139
Stripping unit, wall and bottom mounting
2477. .1.01
ø40
18 ±0,1

15 ±0,1
10 13

ø11
ø6,6
12 +0,15

29 ±0,1
35 ±0,1

ø6,6

stroke
ø11

ø10 H7

30

l
a

l1
e
e 1±0,05

ø11
30

10
58

10 ø11 (6x) ø10 H7 (4x)

80 ±0,05
55
98

29
49 ±0,05

2477. .1.01 Stripping unit, wall and bottom mounting


Order No Stroke Initial spring force [daN] l l1 a e e1
2477.050.00050.1.01 50 50 200 113 177 103 83
2477.050.00100.1.01 50 100 200 113 177 103 83
2477.050.00150.1.01 50 150 200 113 177 103 83
2477.050.00200.1.01 50 200 200 113 177 103 83
2477.080.00050.1.01 80 50 260 143 237 133 113
2477.080.00100.1.01 80 100 260 143 237 133 113
2477.080.00150.1.01 80 150 260 143 237 133 113
2477.080.00200.1.01 80 200 260 143 237 133 113

F140 subject to alterations


Stripping unit, flanged mounting
2477. .1.02
ø40
18 ±0,1
15 ±0,1

10 13

ø11
ø6,6
12 +0,15

29 ±0,1
35 ±0,1

ø6,6

stroke
l1
a

20
30
10

ø55

ø11 (4x) ø10 H7 (2x)


80 ±0,05
ø62
ø98

70

40
58

2477. .1.02 Stripping unit, flanged mounting


Order No Stroke Initial spring force [daN] l l1 a
2477.050.00050.1.02 50 50 200 107 84
2477.050.00100.1.02 50 100 200 107 84
2477.050.00150.1.02 50 150 200 107 84
2477.050.00200.1.02 50 200 200 107 84
2477.080.00050.1.02 80 50 260 137 114
2477.080.00100.1.02 80 100 260 137 114
2477.080.00150.1.02 80 150 260 137 114
2477.080.00200.1.02 80 200 260 137 114

subject to alterations F141


Stock lifter
2478.10. Description:
All component lifters in the various gas spring ​
for 8 mm spring pin classes are of the same design and the ​diffe-
rent spring forces are achieved solely by ​
connection G 1/8 means of different gas pressures.
ø44,4 The pressure can be topped up or reduced via ​
the piston rod.
Note:
Pressure medium: Nitrogen - N2

Stroke max.
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C

6,6
Temperature related force increase: ± 0,3%/°C
Max. recommended extensions per minute:

24 21
approx. 80 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
Order No for spare parts kit: 2478.10.00320
l

Spring forces as per spring diagram.


Upon customers request, also available ​
l min.

unfilled, Order No 2478.10.00000....

2478.10.
Stock lifter Strip guide
Order No* Strokemax. lmin. l
2478.10.□□□□□.025 25 121 146 ø66,7
2478.10.□□□□□.050 50 146 196 ø18 x 14,6 deep
2478.10.□□□□□.080 80 176 256 Stock lifter
2478.10.□□□□□.100 100 196 296 110
2478.10.□□□□□.125 125 221 346 98,6
2478.10.□□□□□.150 150 246 396 85
2478.10.□□□□□.163 163 259 422 Plate
2478.10.□□□□□.175 175 271 446
2478.10.□□□□□.200 200 296 496
2478.10.□□□□□.210 210 306 516
2478.10.00320.01 Fixing adapter
75,4

*complete with initial spring force


50

order separately
ø10

Spring force marking:


Initial spring force [daN] - Pressure [bar] 21 R5,75 0
.00050. -   28 13,9 12 -0,1
.00100. -   56
.00150. -   84 ø30

10
2x45°
2x45°
7 ±0,05

.00200. - 113 M8 x 16 deep (2x)


35,4

61
.00250. - 141
counterbore for
.00320. - 180 socket cap screw
14

ø8
M10 (4x) ø18
ø44,45

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
025 050 080 100 125 150 163 175 200 210
180 1,40
170
160 1,35
150 1,30
charge pressure (bar)

pressure rise factor

140
130 1,25
120
1,20
110
100 1,15
90
80 1,10
70 1,05
60
50 1,00
0 50 100 150 200 250 300 350 0 5 10 25 50 75 100 125 150 175 200 210
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

03.2017 subject to alterations


Stock lifter
Description: 2478.30. . 1
The cylinder base can be used for topping up ​
and reducing gas pressure and for ​inter-
connection arrangements.
Note:
ø25

Stocklifters are equipped with a “Power­Line”


2487.12.00170. gas spring with no option ​for

Stroke
wear compensation, so complete ​replacement

10
is required.

Initial spring force: 170 daN

17
Pressure medium: Nitrogen – N2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar l
Working temperature: 0°C to +80°C l min.
Temperature related force increase: ± 0,3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
Max. usable stroke: 100%
M6 valve
Spring forces as per spring diagram. ø38
69,9
60 2478.30. .1
50
Stock lifter
ø6(2x)

9
Order No Strokemax. lmin. l
2478.30.00170.025.1 25 87 112
2478.30.00170.038.1 38 100 138
30

22
50

2478.30.00170.050.1 50 112 162


2478.30.00170.080.1 80 145 225
2478.30.00170.100.1 100 165 265
M10x15 deep 2478.30.00170.125.1 125 190 315
Counterbore for
socket cap screw M8(4x) ø4x5 deep

subject to alterations F143


Stock lifter with attachment lug
2478.30. .2 Description:
ø25 The cylinder base can be used for topping up ​
16 and reducing gas pressure and for ​inter-
connection arrangements.

20
11
Note:

Stroke
Stocklifters are equipped with a “Power­Line”

10
2487.12.00170. gas spring with no option ​for
wear compensation, so complete ​replacement
is required.

25
Initial spring force: 170 daN

17
Pressure medium: Nitrogen – N2

l
Max. filling pressure: 180 bar

l min.
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0,3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
M6 valve Max. usable stroke: 100%
ø38
Spring forces as per spring diagram.
69,9
2478.30. .2 60
Stock lifter with attachment ​
ø6(2x)

50

lug
9,9
30

22
50
Order No Strokemax. lmin. l
2478.30.00170.025.2 25 102 127
2478.30.00170.038.2 38 115 153
2478.30.00170.050.2 50 127 177
2478.30.00170.080.2 80 160 240 Counterbore for
2478.30.00170.100.2 100 180 280 socket cap screw M8(4x)
2478.30.00170.125.2 125 205 330

F144 subject to alterations


Stripper
Description: 2478.30. .3
The stripper is used for stripping ​ ø25
2478.30.00170.3 of sheet metal parts after
the ​forming operation (eg folding functions).
Gas refill, reduce and composite assembly are ​

Stroke
possible over the cylinder tube sheet.
Note:

2
Strippers are equipped with a “Power Line” ​
2487.12.00170. gas spring with no option for ​

25
wear compensation, so complete replacement ​
is required.

Initial spring force: 170 daN l


Pressure medium: Nitrogen - N2 l min.
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature force increase: ± 0,3%/°C
Max. recommended extensions per minute: M6 valve
approx. 40 to 100 (at 20°C) ø38
Max. piston speed: 1,6 m/s
Max. usable stroke: 100% 69,9
60 ±0,15
Spring forces as per spring diagram. 50 2478.30. .3
ø6H7(2x)

9
Stripper
Order No Strokemax. lmin. l
2478.30.00170.025.3 25 87 112
30

22
50

2478.30.00170.038.3 38 100 138


2478.30.00170.050.3 50 112 162
2478.30.00170.080.3 80 145 225
2478.30.00170.100.3 100 165 265
M10x15 deep 2478.30.00170.125.3 125 190 315
Counterbore for
socket cap screw M8(4x) ø4x5 deep

subject to alterations F145


F146 subject to alterations
Lifting unit (not damped/damped) to Mercedes-Benz
2478.20.20.
d6
2082.70. d 5 F6
h6
Guide bush with collar
as per DIN 9834/ISO 9448 d 1 H7
g6
Bronze with solid lubricant
(see chapter D)

2072.45.10
Screw clamp (2x)

lifted condition
incl. socket head screw
M6x16

distance in
as per DIN EN ISO 4762
(see chapter D)

frame height = 105 mm


1,4
2482.74.
Gas spring

2478.20.20.1.
Guide pillar
working stroke
Note:
order separately: Frame height = 105 mm
2192.12.08.020 (3x)
Socket head screw M8x20 Depending on the frame height and the installa-
l 3*

as per DIN EN ISO 4762 tion type of the sleeve 2478.20.20.2. (l3 - tapped
(see chapter C) bore in the frame or cut-out in the cast), the
countersink varies for the determination of the
lifting path.
2478.20.20.2. Size 2* - type, damped
Sleeve Maximum lifting path 66 mm
Lifting path 66 mm; Distance height 0 mm
Lifting path 30 mm; Distance height 36 mm
additional for
damped execution: Size 3* - type, damped
Maximum lifting path 80 mm
drain hole * 2478.20.20.3 Lifting path 80 mm; Distance height 47 mm
ø6 Damper Lifting path 70 mm; Distance height 57 mm

d 7* 2478.20.20.4 In order to maintain the clearance of 1.4 mm in


Spacer sleeve a raised state (dampener to bushing), a distance
d8 sleeve is to be used between the damper and
guide post flange.
d 11
* Distance height determined at the customer
d 9 +1
+0,5 (deliver length: 61 mm).
* to be provided by the customer

2478.20.20. Lifting unit (not damped/damped) to


Mercedes-Benz
working working stroke,
Size stroke damped d1 d5 d6 d7* d8 d9 d11 l3*
1 5 - 35 – 32 40 66 40 60 85 67 -
2 40 - 70 30 - 66 32 40 66 40 60 85 67 -
3 75 - 115 70 - 80 32 40 66 40 60 85 67 -
* to be provided by the customer

The lifting unit must be ordered in three sizes with the respective order numbers of the individual
parts:
Size 1 2 3
Guide Pillar 2478.20.20.1.01 2478.20.20.1.02 2478.20.20.1.03
Sleeve – 2478.20.20.2.02 2478.20.20.2.03
Guide bush 2082.70.032 2082.70.032 2082.70.032
Gas spring 2482.74.00090.038 2482.74.00090.080.1 2482.74.00090.125
Holding piece (2x)
incl. socket head screw
M6x16
DIN EN ISO 4762 2072.45.10 2072.45.10 2072.45.10
additional for damped execution:
Damper – 2478.20.20.3 2478.20.20.3
Spacer sleeve – 2478.20.20.4 2478.20.20.4

subject to alterations F147


Guide pillar for lifting unit to Mercedes-Benz
2478.20.20.1.
d 1 g6
ø11
ø6,6

7
12
14
Socket head screw
for the attachment
of the gas spring

l2
l1
8
Material:
Steel, surface hardened d 3 +0,2
induction hardened 60 + 3 HRC d2
Hardness penetration depth > 1.8 mm d4
Note:

M8(2x)
The socket head screw for the attachment of the gas spring is included ​
with delivery.

2478.20.20.1. Guide pillar for lifting unit to Mercedes-Benz


Order No Size d1 d2 d3 d4 l1 l2
2478.20.20.1.01 1 32 38 19.5 21 81 113
2478.20.20.1.02 2 32 38 19.5 21 126 148
2478.20.20.1.03 3 32 38 19.5 21 176 208

F148 subject to alterations


Sleeve for lifting unit to Mercedes-Benz
2478.20.20.2.

Material:
Steel
Note:
The sleeve is supplied without countersink. Integrating countersink d7 ​
(∅40) x l3 (*to be provided by the customer) determines the lifting path.
The drain hole is pre-drilled as a blind hole with a ∅ of 6 mm and must ​
also be modified.

2478.20.20.2. Sleeve for lifting unit to Mercedes-Benz


Order No Size d9 d10 d11 l4
2478.20.20.2.02 2 85 50 67 90
2478.20.20.2.03 3 85 50 67 150

subject to alterations F149


Damper for lifting units to Mercedes-Benz
2478.20.20.3

d 3 /d 1

fmax.

l0
d2

Description: - Noise reduction


The damper element made of co-polyester elastomer is used in the ​ - High degree of effectiveness
jacking units in progressive dies in the automotive and white goods ​ Material:
industry. Increasing stresses on screws and bolts are reduced by the low ​ Co-Polyester-Elastomer
stress dampers. Reduced noise emission is also an additional positive ​ Available in 55 Shore-D hardness levels.
side-effect. Two-ply dampers can be used depending on the mass or ​
stroke. Technical data:
Surroundings: Resistant to microbes, seawater, chemicals.
Benefits: No absorption of water and no swelling.
- High absorption of force and energy Approved temperature range: -40°C to +90°C (-40°F to +194°F)
- Slight settlement
- Long service life and high level of operating safety

2478.20.20.3 Damper for lifting units to Mercedes-Benz


Order No d1 d2 d3 l0 f max. in mm W3 in Nm/stroke*
2478.20.20.3 39.5 32.2 39.6 12.6 3.6 4
*Total energy per stroke

F150 subject to alterations


Spacer sleeve for lifting units to Mercedes-Benz
2478.20.20.4

61

Ø33
Ø39,5

Material:
Steel, hardened
Note:
Height adjustment according to lifting path while using lifting unit ​
2478.20.20.

2478.20.20.4 Spacer sleeve for lifting units to Mercedes-Benz

subject to alterations F151


Lifter, round with pilot pin hole
to BMW standard
2478.20.15.10. d 3±0,1 Execution:
20 Assembly consisting of:
15 ±0,1

● Lifter
c

12
● Gas spring
– [ 19 mm (1) = 2482.74.00090.

l ±0,1
Spring force 90 daN
M8
s working stroke +1

or

l max.
– [ 25 mm (2) = 2480.21.00200.
Spring force 200 daN
3,5
2x45°

● Screw clamp,
incl. Socket head screw M8⊗16 to ISO 4762
● Socket head screw M6⊗12 to ISO 4762

+1,5
d 2 +1
Note:
s working stroke

*Sworking stroke suitable = max. allowable spring stroke minus 10 % stroke


d 1 f7
reserve of nominal stroke length,
from stroke of 50 mm only max. 5 mm.

22 on request, gas spring with a lower spring force available.

d6

2478.20.15.10. Lifter, round with pilot pin hole to BMW Standard


d1 28 28 30 30 35 35 40 40 40 40 40 50 50 50 50
d2 19 19 19 19 25 25 19 19 19 25 25 19 19 25 25
d3 10.5 12.5 10.5 12.5 12.5 16.5 10.5 12.5 16.5 12.5 16.5 12.5 16.5 12.5 16.5
d6 20.5 20.5 21.5 21.5 24 24 26.5 26.5 26.5 26.5 26.5 31.5 31.5 31.5 31.5
c 4x45° 4x45° 5x45° 5x45° 5x45° 5x45° 6x45° 6x45° 6x45° 6x45° 6x45° 8x45° 8x45° 8x45° 8x45°
Stroke
Order No
l lmax. *sworking stroke (Part 3) (Part 2)
49 87 9 009 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
53.5 97 13.5 014 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
62.5 117 22.5 023 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
74 143 34 034 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
85 167 45 045 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
98.5 197 58.5 059 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
115 230 75 075 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
135 270 95 095 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
160 320 120 120 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.

Ordering Code (example):


Order No: Part 1 Part 2 Part 3

2478.20.15.10.153.009
sworking stroke = Stroke - Order-No
d3 = Order-No
10.5 mm = (1)
12.5 mm = (2)
16.5 mm = (3)
d1 = Order-No
28 mm = (1)
30 mm = (2)
35 mm = (3)
40 mm = (4)
50 mm = (5)
d2 – Gas spring = Order-No
[ 19 mm – 2482.74.00090. = (1)
[ 25 mm – 2480.21.00200. = (2)
Assembly (lifter with pilot pin hole)
to BMW Standard
lifter, round with pilot pin hole

F152 subject to alterations


Lifter unit with installation block according to BMW standard
2478.20.15.20. A-A

16

15
12

40 ±0,1
37

20
l ±0,1

Order seperately
2478.20.12.23.
Lifter rail
ø40 H7f7
Screw clamp d 2 +1,5
+1
B-B B
s1 Lifter 25 ±0,01
24 ±0,01

25
s working
stroke 22
21 36,5 ±0,1
39

26,5
29
A 70 ±0,1
A
21±0,01

B
25±0,01
Installation block Gas spring 25
70 ±0,1

Material: Mounting example


Steel
Execution:
Lifter unit with installation block comprises: Order seperately:
● Installation block 2478.20.12.23.
● Lifter Lifter rail
● Screw clamp
● Gas spring 2482.74.00090. or 2480.21.00200.
● Socket cap screw according to ISO 4762
  M6⊗20 (1x), M8⊗20 (1x), M8⊗25 (2x), M10⊗45 (2x)
● Dowel pin according to ISO 8735 ∅ 10⊗40 (2x)
Note:
Order separately (see installation example)
● 2478.20.15.23.: Lifter rail
● 2478.20.15.24.: Holding sleeve
Order seperately:
On request, gas spring with a lower spring force available. 2478.20.15.24.
Quill bush
ø47 +0,3
+0,1

ø52 +0,3
+0,1

2478.20.15.20. Lifter unit with installation block according to BMW standard


Order No d2 l sworking stroke s1 Gas spring
2478.20.15.20.14.009 19 49 9 25 2482.74.00090.010.2
2478.20.15.20.14.014 19 53.5 13.5 29.5 2482.74.00090.015.2
2478.20.15.20.14.023 19 62.5 22.5 38.5 2482.74.00090.025.2
2478.20.15.20.14.034 19 74 34 50 2482.74.00090.038.2
2478.20.15.20.14.045 19 85 45 61 2482.74.00090.050.2
2478.20.15.20.14.059 19 98.5 58.5 74.5 2482.74.00090.063.2
2478.20.15.20.14.075 19 115 75 91 2482.74.00090.080.2
2478.20.15.20.14.095 19 135 95 111 2482.74.00090.100.2
2478.20.15.20.14.120 19 160 120 136 2482.74.00090.125.2
2478.20.15.20.24.009 25 49 9 25 2480.21.00200.010
2478.20.15.20.24.014 25 53.5 13.5 29.5 2480.21.00200.015
2478.20.15.20.24.023 25 62.5 22.5 38.5 2480.21.00200.025
2478.20.15.20.24.034 25 74 34 50 2480.21.00200.038
2478.20.15.20.24.045 25 85 45 61 2480.21.00200.050
2478.20.15.20.24.059 25 98.5 58.5 74.5 2480.21.00200.063
2478.20.15.20.24.075 25 115 75 91 2480.21.00200.080
2478.20.15.20.24.095 25 135 95 111 2480.21.00200.100
2478.20.15.20.24.120 25 160 120 136 2480.21.00200.125

subject to alterations 05.2017


Lifter rail for lifter units to BMW standard
Holding sleeve for lifter units to BMW standard
2478.20.15.00.03 2478.20.15.23. 25 ±0,1
Centrierring ø14 30
(Order-No. for reordering)

20
30°

3
6
ø8,5 2478.20.15.00.03
Centering ring
ø13
l ±0,5

20
ø9
ø13h9

Material: 2478.20.15.23. Lifter rail to ​BMW


Steel
Order No l
Note: 2478.20.15.23.2020.100 100
Delivery without screws and centring rings. 2478.20.15.23.2020.125 125
2478.20.15.23.2020.150 150
Screws and centring rings are already included in the scope of delivery ​ 2478.20.15.23.2020.175 175
for the lifter units 2478.20.15.20./30./40. 2478.20.15.23.2020.200 200
2478.20.15.23.2020.250 250
2478.20.15.23.2020.300 300
2478.20.15.23.2020.350 350
2478.20.15.23.2020.400 400
2478.20.15.23.2020.450 450
2478.20.15.23.2020.500 500
2478.20.15.23.2020.550 550
2478.20.15.23.2020.600 600

2478.20.15.24. ø52
ø41

10
22,5°
l ±0,1
7
5

ø8

12
ø47

2478.20.15.24. Holding sleeve to BMW


Material: Order No l
Steel
2478.20.15.24.04.030 30
Note: 2478.20.15.24.04.040 40
Holding sleeve 2478.20.15.24. can only be used for lifter 2478.20.15.20./​ 2478.20.15.24.04.050 50
2478.20.15.24.04.060 60
30./40. ∅ 40 mm. 2478.20.15.24.04.070 70
2478.20.15.24.04.080 80
This is required when the panel is not thick enough (see installation ​ 2478.20.15.24.04.090 90
example 2478.20.15.20./30./40.). 2478.20.15.24.04.100 100
2478.20.15.24.04.110 110
2478.20.15.24.04.120 120
2478.20.15.24.04.130 130
2478.20.15.24.04.140 140
2478.20.15.24.04.150 150
2478.20.15.24.04.160 160
2478.20.15.24.04.170 170
2478.20.15.24.04.180 180
2478.20.15.24.04.190 190
2478.20.15.24.04.200 200

05.2017 subject to alterations


Universal lifter unit, according to BMW standard
2478.20.15.30. A-A
Holding
piece

12
Order separately:
2478.20.15.23.

40
Lifter rail

Order separately: ø40


2478.20.15.24. d 2 +1,5
+1
Holding sleeve
Centring ring ø55
B-B Gas spring 50
s1 10 40
s working stroke +1
B
Lifter
24

A
ø6 H7

A
10
B
27 Guide bush
±0,1
l

Material: Mounting example


Steel
Execution: Order seperately:
Universal lifter unit comprises: 2478.20.12.23
● Lifter Lifter rail
● Screw clamp
● Centring rings
● Guide bush
40

● Gas spring 2482.74.00090. or 2480.21.00200.


ø55H7
● Socket cap screw according to ISO 4762
M6⊗25 (1x), M8⊗20 (2x), M8⊗25 (2x) ø40 f7
Note:
Order separately (see installation example)
● 2478.20.15.23.: Lifter rail
● 2478.20.15.24.: Holding sleeve

Order seperately:
2478.20.15.24.
Holding sleeve
ø47 +0,3
+0,1

ø52 +0,3
+0,1

2478.20.15.30. Universal lifter unit, according to BMW standard


Order No d2 L sworking stroke s1 Gas spring
2478.20.15.30.14.009 19 64 9 25 2482.74.00090.010.2
2478.20.15.30.14.014 19 68.5 13.5 29.5 2482.74.00090.015.2
2478.20.15.30.14.023 19 77.5 22.5 38.5 2482.74.00090.025.2
2478.20.15.30.14.034 19 89 34 50 2482.74.00090.038.2
2478.20.15.30.14.045 19 100 45 63 2482.74.00090.050.2
2478.20.15.30.14.059 19 113.5 58.5 74.5 2482.74.00090.063.2
2478.20.15.30.14.075 19 130 75 91 2482.74.00090.080.2
2478.20.15.30.14.095 19 150 95 111 2482.74.00090.100.2
2478.20.15.30.14.120 19 175 120 136 2482.74.00090.125.2
2478.20.15.30.24.009 25 64 9 25 2480.21.00200.010
2478.20.15.30.24.014 25 68.5 13.5 29.5 2480.21.00200.015
2478.20.15.30.24.023 25 77.5 22.5 38.5 2480.21.00200.025
2478.20.15.30.24.034 25 89 34 50 2480.21.00200.038
2478.20.15.30.24.045 25 100 45 63 2480.21.00200.050
2478.20.15.30.24.059 25 113.5 58.5 74.5 2480.21.00200.063
2478.20.15.30.24.075 25 130 75 91 2480.21.00200.080
2478.20.15.30.24.095 25 150 95 111 2480.21.00200.100
2478.20.15.30.24.120 25 175 120 136 2480.21.00200.125

subject to alterations 07.2017


Universal lifter unit, according to BMW standard
2478.20.15.40. A-A Holding
piece

14
Order separately:
2478.20.15.23.

40
Lifter rail

Order separately: ø40


2478.20.15.24. d 2 +1,5
+1
Holding sleeve
Centring ring ø55
B-B Gas spring 55
s1 11 33
s working stroke+1
B
Lifter

25

30,5
ø6 H7
A

A
10
B
27 Guide bush
l ±0,1

Mounting example Material:


Steel

Order seperately: Execution:


2478.20.12.23 Universal lifter unit comprises:
Lifter rail ● Lifter
● Screw clamp
● Centring rings
● Guide bush
40

● Gas spring 2482.74.00090. or 2480.21.00200.


ø55H7
● Socket cap screw according to ISO 4762
ø40 f7 M6⊗25 (1x), M8⊗25 (2x), M10⊗20 (2x)
Note:
Order separately (see installation example)
● 2478.20.15.23.: Lifter rail
● 2478.20.15.24.: Holding sleeve

Order seperately:
2478.20.15.24.
Holding sleeve
ø47 +0,3
+0,1

ø52 +0,3
+0,1

2478.20.15.40. Universal lifter unit, according to BMW standard


Order No d2 l sworking stroke s1 Gas spring Order No d2 l sworking stroke s1 Gas spring
2478.20.15.40.14.009 19 64 9 25 2482.74.00090.010.2 2478.20.15.40.24.009 25 64 9 25 2480.21.00200.010
2478.20.15.40.14.014 19 68.5 13.5 29.5 2482.74.00090.015.2 2478.20.15.40.24.014 25 68.5 13.5 29.5 2480.21.00200.015
2478.20.15.40.14.023 19 77.5 22.5 38.5 2482.74.00090.025.2 2478.20.15.40.24.023 25 77.5 22.5 38.5 2480.21.00200.025
2478.20.15.40.14.034 19 89 34 50 2482.74.00090.038.2 2478.20.15.40.24.034 25 89 34 50 2480.21.00200.038
2478.20.15.40.14.040 19 100 40 56 2482.74.00090.050.2 2478.20.15.40.24.040 25 100 40 56 2480.21.00200.050
2478.20.15.40.14.045 19 100 45 61 2482.74.00090.050.2 2478.20.15.40.24.045 25 100 45 61 2480.21.00200.050
2478.20.15.40.14.050 19 113.5 50 66 2482.74.00090.063.2 2478.20.15.40.24.050 25 113.5 50 66 2480.21.00200.063
2478.20.15.40.14.054 19 113.5 54 70 2482.74.00090.063.2 2478.20.15.40.24.054 25 113.5 54 70 2480.21.00200.063
2478.20.15.40.14.059 19 113.5 58.5 74.5 2482.74.00090.063.2 2478.20.15.40.24.059 25 113.5 58.5 74.5 2480.21.00200.063
2478.20.15.40.14.065 19 130 65 81 2482.74.00090.080.2 2478.20.15.40.24.065 25 130 65 81 2480.21.00200.080
2478.20.15.40.14.070 19 130 70 86 2482.74.00090.080.2 2478.20.15.40.24.070 25 130 70 86 2480.21.00200.080
2478.20.15.40.14.075 19 130 75 91 2482.74.00090.080.2 2478.20.15.40.24.075 25 130 75 91 2480.21.00200.080
2478.20.15.40.14.080 19 150 80 96 2482.74.00090.100.2 2478.20.15.40.24.080 25 150 80 96 2480.21.00200.100
2478.20.15.40.14.085 19 150 85 101 2482.74.00090.100.2 2478.20.15.40.24.085 25 150 85 101 2480.21.00200.100
2478.20.15.40.14.090 19 150 90 106 2482.74.00090.100.2 2478.20.15.40.24.090 25 150 90 106 2480.21.00200.100
2478.20.15.40.14.095 19 150 95 111 2482.74.00090.100.2 2478.20.15.40.24.095 25 150 95 111 2480.21.00200.100
2478.20.15.40.14.100 19 175 100 116 2482.74.00090.125.2 2478.20.15.40.24.100 25 175 100 116 2480.21.00200.125
2478.20.15.40.14.105 19 175 105 121 2482.74.00090.125.2 2478.20.15.40.24.105 25 175 105 121 2480.21.00200.125
2478.20.15.40.14.110 19 175 110 126 2482.74.00090.125.2 2478.20.15.40.24.110 25 175 110 126 2480.21.00200.125
2478.20.15.40.14.115 19 175 115 131 2482.74.00090.125.2 2478.20.15.40.24.115 25 175 115 131 2480.21.00200.125
2478.20.15.40.14.120 19 175 120 136 2482.74.00090.125.2 2478.20.15.40.24.120 25 175 120 136 2480.21.00200.125

07.2017 subject to alterations


subject to alterations F157
Lifter unit with pillar guidance
2478.25.00090.
l2
e1
85
ø8 +0,02
0 (2x) M10(2x)

12
15
ø7,8(2x)
ø17 ø16

s
ø8 +0,02

12
a
0 (2x)

26

20
ø11

b
ø22

s
l1

ø19 +0,1

25
50 ±0,02

Description: Initial spring force: 90 daN


Filling pressure regulation and a composite arrangement are possible ​ Pressure medium: Nitrogen N2
using the cylinder tube base. To attach the strip guide on the lifter rail, ​ Max. filling pressure: 180 bar
use the provided threads. We recommend designing the strip guide for ​ Min. filling pressure: 25 bar
a maximum material width of +0.4 mm (0.2 mm for each side) (View X). ​ Working temperature: 0°C to +80°C
When several lifter units are used, only one unit per piece should be ​ Temperature related force increase: ± 0.3%/°C
pinned in order to prevent redundancy. Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Note: Max. piston speed: see diagram
The lifter unit is equipped with gas spring type 2482.74.00090, which ​ Max. usable stroke: 95%
cannot be repaired in case of wear and must therefore be exchanged ​
completely. Spring forces as per spring diagram in Chapter F - 2482.74.

2478.25.00090. Lifter unit with pillar guidance


s Spring force [daN] Spring force [daN]
Order No Stroke max. a b l1 l2 e1 initial final Gas spring
2478.25.00090.025 23 64 40 160 115 - 90 130 2482.74.00090.025.2
2478.25.00090.038 36 77 53 160 160 130 90 120 2482.74.00090.038.2
2478.25.00090.050 48 89 65 160 160 130 90 120 2482.74.00090.050.2
2478.25.00090.063 61.5 102.5 81.5 160 160 130 90 120 2482.74.00090.063.2
2478.25.00090.080 78 119 98 160 160 130 90 120 2482.74.00090.080.2
2478.25.00090.100 98 139 118 160 160 130 90 120 2482.74.00090.100.2
2478.25.00090.125 123 164 143 160 160 130 90 120 2482.74.00090.125.2
2478.25.00090.150 148 189 168 160 160 130 90 120 2482.74.00090.150.2

2478.25.00090. Mounting example


Max. load per lifter unit** X strip guide
22 Lifter rail
20 Lifter unit with
18 strip guide
Load capacity [kg]

16
14
12
10 view X
8
6 max. 0,2 mm
4
2
0,3 0,4 0,5 0,6 0,7 0,8 0,9
Press speed [m/s]

** Only recommended load capacity (per lifter unit) depending


on the press speed. Provide an external stop in case of higher
loads. Bottom tool (lower die)

F158 subject to alterations


Lifter unit with pillar guidance
2478.25.00200.
l2
e1
100
ø10 +0,02
0 (2x) M12(2x)
12
15

ø9,8(2x)
ø19 ø20
s
12,5
a

M8(4x)
26

22
ø13 ø10 +0,02
0 (2x)
b

ø26 s
l1

ø24,9 ±0,1
31,8
20

50 ±0,02
64

Description: Initial spring force: 200 daN


Filling pressure regulation and a composite arrangement are possible ​ Pressure medium: Nitrogen N2
using the cylinder tube base. To attach the strip guide on the lifter rail, ​ Max. filling pressure: 180 bar
use the provided threads. We recommend designing the strip guide for ​ Min. filling pressure: 25 bar
a maximum material width of +0.4 mm (0.2 mm for each side) (View X). ​ Working temperature: 0°C to +80°C
When several lifter units are used, only one unit per piece should be ​ Temperature related force increase: ± 0.3%/°C
pinned in order to prevent redundancy. Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Note: Max. piston speed: see diagram
The lifter unit is equipped with gas spring type 2480.21.00200. Max. usable stroke: 95%

Order No for spare parts kit: 2480.21.00150


Spring forces as per spring diagram in Chapter F - 2480.21.

2478.25.00200. Lifter unit with pillar guidance


s Spring force [daN] Spring force [daN]
Order No Stroke max. a b l1 l2 e1 initial final Gas spring
2478.25.00200.025 23 64 41 180 140 - 200 308 2480.21.00200.025
2478.25.00200.038 36 77 54 180 180 150 200 309 2480.21.00200.038
2478.25.00200.050 48 89 66 180 180 150 200 309 2480.21.00200.050
2478.25.00200.063 61.5 102.5 82.5 180 180 150 200 302 2480.21.00200.063
2478.25.00200.080 78 119 99 180 180 150 200 304 2480.21.00200.080
2478.25.00200.100 98 139 119 180 180 150 200 305 2480.21.00200.100
2478.25.00200.125 123 164 144 180 180 150 200 306 2480.21.00200.125
2478.25.00020.150 148 189 177 180 180 150 200 300 2480.21.00200.150
2478.25.00200.175 173 214 202 180 180 150 200 298 2480.21.00200.175
2478.25.00200.200 198 239 227 180 180 150 200 297 2480.21.00200.200

Mounting example 2478.25.00200.


X strip guide Max. load per lifter unit**
Lifter rail 34
Lifter unit with 30
strip guide 26
Load capacity [kg]

22
18
view X 14
10
max. 0,2 mm 6
2
0,3 0,4 0,5 0,6 0,7 0,8 0,9
Press speed [m/s]

** Only recommended load capacity (per lifter unit) depending


on the press speed. Provide an external stop in case of higher
Bottom tool (lower die) loads.

subject to alterations F159


Spring ram with gas spring
Mounting example 2478.

H7
ø36 f7
M10

24
33
A/F 27

12
Spring ram
secured with
LOCTITE
281.243

Material:

l2
C45 l1 Sliding surface with
induction hardened 58+4 HRC solid lubricant
Hardness penetration depth 0,8+0,4

l min.
Sliding surface with solid lubricant
1
Stroke

Gas spring
2482.74.

2478. Spring ram with gas spring


Spring force [daN] Spring force [daN]
Order No Strokemax. lmin. l1 l2 initial final Gas spring
2478.050.00030.1 50 92 257 150 30 40 2482.74.00030.050.2
2478.050.00050.1 50 92 257 150 50 67 2482.74.00050.050.2
2478.050.00070.1 50 92 257 150 70 94 2482.74.00070.050.2
2478.050.00090.1 50 92 257 150 90 120 2482.74.00090.050.2
2478.063.00030.1 63 109 310 190 30 40 2482.74.00030.063.2
2478.063.00050.1 63 109 310 190 50 67 2482.74.00050.063.2
2478.063.00070.1 63 109 310 190 70 94 2482.74.00070.063.2
2478.063.00090.1 63 109 310 190 90 120 2482.74.00090.063.2
2478.080.00030.1 80 125 360 223 30 40 2482.74.00030.080.2
2478.080.00050.1 80 125 360 223 50 67 2482.74.00050.080.2
2478.080.00070.1 80 125 360 223 70 94 2482.74.00070.080.2
2478.080.00090.1 80 125 360 223 90 120 2482.74.00090.080.2

F160 subject to alterations


Spring ram with gas spring to VW standard
2478.20. .1 Mounting example

ø36 f7
M10 x 60 socket
M12 cap screw to
DIN EN ISO 4762
17

30
35

l3

ø10,2
A/F 30
14

ø18
Disc
2478.20.000.01
4

ø5
order separately:
2052.71.
l1

Guide bush for


spring ram

Hardened sliding
Material:
l -Preloading

l2

surface
Spring ram: C45
induction hardened 58+4 HRCHardness penetration depth 0,8+0,4

Disc: 90MnCrV8
Security

hardened 56+4 HRC


Note:
3

Circlip to DIN 472 Use only with matching guide bush 2052.71.!

Spring bolt installed preloaded.


ø26
ø36 f7
Effective
travel

Gas spring
2480.21.

2478.20. .1 Spring ram with gas spring to VW standard


Spring force [daN] Spring force [daN]
Order No Strokemax. l l1 l2 l3 initial final Gas spring
2478.20.050.00050.1 50 240 182 118 42.5 50 68 2480.21.00050.063
2478.20.050.00100.1 50 240 182 118 42.5 100 137 2480.21.00100.063
2478.20.050.00150.1 50 240 182 118 42.5 150 206 2480.21.00150.063
2478.20.050.00200.1 50 240 182 118 42.5 200 275 2480.21.00200.063
2478.20.065.00050.1 65 274 200 135 43.5 50 68 2480.21.00050.080
2478.20.065.00100.1 65 274 200 135 43.5 100 137 2480.21.00100.080
2478.20.065.00150.1 65 274 200 135 43.5 150 206 2480.21.00150.080
2478.20.065.00200.1 65 274 200 135 43.5 200 275 2480.21.00200.080
2478.20.080.00050.1 80 314 220 155 43.5 50 68 2480.21.00050.100
2478.20.080.00100.1 80 314 220 155 43.5 100 137 2480.21.00100.100
2478.20.080.00150.1 80 314 220 155 43.5 150 206 2480.21.00150.100
2478.20.080.00200.1 80 314 220 155 43.5 200 275 2480.21.00200.100

subject to alterations F161


Guide bush for spring ram 2478.20. .1
2052.71. ød 1
H7

R1

2x15°
R1

ød 2 m6

Material: 2052.71. Guide bush for spring ram


Bronze with solid lubricant, oilless lubricating 2478.20.​ .1
Note:
Recommended locating bore for bonding G7. Order No d1 d2 l
2052.71.036.045.115 36 45 115
2052.71.036.045.145 36 45 145
2052.71.036.045.170 36 45 170

F162 subject to alterations


Nitrogen
Gas springs

F163
Gas spring
Two-Chamber system

2480.12. 2480.13.

F164 subject to alterations


Compact-Gas spring
Single-Chamber system
2490.

2490.

subject to alterations
F165
Gas springs
FIBRO Gas springs Functioning
The extensive range of FIBRO Gas springs The pressure medium is a commercially
constitutes an ideal supplement to and available, environment-friendly nitrogen.
expansion of the traditional programmes FIBRO Gas springs have a standard charge
of spring elements such als helical springs, pressure of max. 150 bar (180 bar).
disc springs and elastomer units. With their Depending on spring size and type, this
minimal space requirement, Gas springs pressure offers initial force ratings of 2 daN to
close a gap where ever the accent is on 20,000 daN.
accomodation of the utmot force component
within a minimum of space – or where Pressure Build-Up
exceedingly large travel is demanded: FIBRO In operation the piston rod enters the spring
Gas springs take care of both demands, even space whose volume is progressively reduced.
in combination. The resulting pressure rise can be plotted on
Their self-contained nitrogen charge makes the Gas Spring Diagram as a multiplication
FIBRO Gas springs completely autonomous factor. The spring force is the product of initial
devices. Feeder pipes or storage vessel are not force times that pressure-rise factor and can
required. therefore be calculated easily.
Monitoring of charge pressure, however, is Working temperature
necessary in certain special cases. Suitable The spring temperature should not exceed
equipment for in-situ pressure control can be +80  °C.
found in the Accessories Section.
As long as all mounting detail is laid out with Charge pressure
due circumspection, removal and installation Modification of charge pressure allows
of the units presents no problems whatsoever. variation of the force rating and can be
Instructions are included with every delivery predetermined from the spring Diagram.
of Gas springs. Installation
Application examples see at the end of FIBRO Gas springs can be used in any
chapter F. installation position. Whether or not external
forces act on them when at rest is of no
consequence.

All FIBRO Gas springs meet the requirements of the


Pressure Equipment Directive 2014/68/EU.

The Pressure Equipment Directive (2014/68/EU) has been ratified by the European Parliament
and the Council of Europe. The requirements of the Pressure Equipment Directive came into
force throughout the EU on 29 May 2002.
The directive defines pressure equipment as vessels, pipework, safety devices and pressure
accessories. In terms of the Directive a vessel is a casing which is designed and manufactured
to contain fluids under pressure.
It follows from this definition that nitrogen Gas springs of all sizes are deemed to be pressure
vessels and must in this respect comply with the Pressure Equipment Directive (2014/68/EU)
from 29 May 2002.

F166 subject to alterations


Gas springs
Maintenance Warning signs
FIBRO Gas springs were disigned for main­ These are available on request. The signs
tenancefree continual operation. It is recom­ should be affixed near the springs in as promi­
mended to oil the piston rod lightly from time nent a position as possible.
to time.
WARNING
Guide­ and sealing elements can be exchanged This tool is equipped with
easily and expediciously. They are available as __ Gas Springs with a max. pressure of
150 or 180 bar, depending on spring type.
a kit. Each kit comes with detailed instructions Working pressure ______ bar.
Read maintenance instructions
for maintenance of FIBRO Gas springs. before working on gas springs.
FIBRO
Attention Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
When safety functions are triggered (overstro­ T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237

ke, return stroke, or overpressure protection),


the gas pressure springs can no longer be Size 35x50 mm
repaired! Language Order No
german 2480.00.035.050.1
Warning english 2480.00.035.050.2
french 2480.00.035.050.3
FIBRO Gas springs may be charged only with italian 2480.00.035.050.4
commercial Grade 5.0 nitrogen gas. spanish 2480.00.035.050.5
polish 2480.00.035.050.PL
czech 2480.00.035.050.CZ
Accessories turkish 2480.00.035.050.TR
chinese 2480.00.035.050.CN
The accessories range for Gas springs compri­
ses fastening devices, charge­ and control units,
screw connections for these, and connecting WARNING
lines for compound installations. This tool is equipped with ___ Gas Springs with a
max. pressure of 150 or 180 bar, depending on spring type.
No. pcs. spring type fill.press./bar force/daN
FIBRO is not liable if fittings that are not ori­ 1 ____ _____________________ _____________ ______________
2 ____ _____________________ _____________ ______________
ginal FIBRO fittings or fastening, accessory, 3 ____ _____________________ _____________ ______________
and attachment parts that are not released by 4 ____ _____________________ _____________ ______________
FIBRO are used. 5 ____ _____________________ _____________ ______________

Read maintenance instructions before working on gas springs.

FIBRO
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237

Size 75x105 mm
Language Order No
german 2480.00.075.105.1
english 2480.00.075.105.2
french 2480.00.075.105.3
italian 2480.00.075.105.4
spanish 2480.00.075.105.5
polish 2480.00.075.105.PL
czech 2480.00.075.105.CZ
turkish 2480.00.075.105.TR
chinese 2480.00.075.105.CN

Size 110x150 mm
Language Order No
german 2480.00.110.150.1
english 2480.00.110.150.2
french 2480.00.110.150.3
italian 2480.00.110.150.4
spanish 2480.00.110.150.5
polish 2480.00.110.150.PL
czech 2480.00.110.150.CZ
turkish 2480.00.110.150.TR
chinese 2480.00.110.150.CN

subject to alterations F167


Mounting directions for gas springs
Mounting examples
Below are the various gas spring mounting possibilities, which differ from model to model.

OK OK OK OK

ø ø
+1 +2
ø +0,5 ø +0,5
Installed loos in Screw mounted Fixed with Fixed with 2480.007./008.
the bore. at tha base with 2480.055./057./058./064.
2480.011.

OK

OK
OK

Fixed with 2480.007./008. Fixed with 2480.044./045./047. Fixed with 2480.022.

F168 subject to alterations


Mounting directions for gas springs
To achieve the best possible service-life and safety from the gas spring,
the directions below must be followed.
Mounting instructions
1)
max. 0,5 - 2,0 m/s
max. 150 bar - 200 bar 1)
(20°C)
1)
max. 80°C -120°C N2

min. 0°C

1)
depending on gas
spring type
OK
F

min. 0,5 - 3 mm 2)

2)
projektion at full stroke

► Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in
the base of the gas spring or a suitable flange. Never exceed the maximum torque values
for the threads in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm;
M12 = 80 Nm)
► The threaded hole in the piston rod top should not be used for mounting purposes. It is only
to be used when carrying and servicing the gas spring.
► Do not use the gas spring in such a way that the piston rod is realised freely from its
compressed position, as this could cause internal damage to the gas spring.
► Make sure the gas spring is mounted parallel to the direction of the compression stroke.
► Ensure the contact surface of the piston rod top is perpendicular to the direction of the
compression stroke and is sufficiently hardened.
► The gas spring should not be subjected to the side loads.
► Protect the piston rod against mechanical damage and contact with fluids.
► We do not recommend the last 5 mm or 10% of the nominal stroke be utilised.
► The maximum charging pressure (at 20°C) must not be exceeded as it may effect the safety
of the product.
► Exceeding the gas spring’s recommended operating temperature will shorten the service-life
of the gas spring.
► The entire contact surface of the piston rod / piston should be used.
► Do not remove bottom 2480./2497.00.20. from spring until all gas pressure has been
discharged.

subject to alterations F169


FIBRO-Gas Springs – The Safer Choice
Optimum safety for tools and operators
At FIBRO, safety and reliability are paramount. Particularly when it comes to our gas springs. With their unique range of safety features, FIBRO gas springs
are the safest on the market.

FIBRO safety features 1)   

R O VE PED
approval
 for
 2 
million
strokes Normalien · Standard Parts · DE-74855 Hassmersheim

PP T +49(0)6266-73-0* · F +49(0)6266-73-237

FIBRO gas springs are developed, manufactured and tested


2480.13.05000.050
D
A

Bestell-Nr.:
Order-No.:

for of
a minimum  full
2 million* 
strokes in
accordance with Fülldruck Federkraft
Filling pressure: 150 bar Spring Force: 5000 daN
DGRL 2014/68/EU.
  The springs
  deliver this
  full perfor-
   PED-zugelassen für 2.000.000 Hübe bei voller Hubauslastung.
mance at the
  maximum permissible
  limits in terms
 of fil-

PED-approved for 2,000,000 strokes at full stroke load.
01
  U
/E
2

4 /68 ling pressure and operating temperature - even when com- Gasdruckfeder – Warnung! Nicht öffnen - hoher Druck; Fülldruck
 
bined 
with any 
of the various 
mounting   
types available.
max. 150 bar. Bitte Bedienungsanleitung beachten!
for Gas Spring – Warning! Do not open-high pressure; filling pressure
max. 150 bar. Please follow instructions for use!
2 Million strokes * Calculation value for durability
       Ressort à gaz – Attention! Ne pas ouvrir - haute pression; pression de

The benefit ▶ Guaranteed safety and reliability for the


remplissage max. 15 MPa. Veuiller observer les instructions d‘emploi!
Molle a gas – Attenzione! Non aprire - pression alta massima; pressione

for you: entire


 service life of
 the spring
  
de riempimento max. 150 bar. Si prega di observare le istruzioni per l‘uso!
¡Muelle de gas – Atención! No abrir - alta presión; cardago
a mass. 150 bar. ¡Por favor observar las instrucciones!
 kits
Repair   
and qualified 
training 
sessions 
available

through FIBRO offer
Service increased
     
effectiveness and
process
reliability.


Overstroke protection
Conventional gas springs can burst in the event of an
 stroke.
over-extended  If this happens, parts flying around
can become dangerous projectiles.
 
FIBRO 
gas springs are  
different:
 S>max

 
in  
the event of an overstrokeand
 
depending  spring
on the (A)
the
type  patented
  
protection 
system will ensure that
either the cylinder wall of the gas spring is deformed in a
predefined manner (A) or the piston rod destroys a rup-
       
ture bolt in the floor of the cylinder (B), thereby allowing

the gas to 
escape into    
the atmosphere.
     
The benefit ▶ No risk of parts flying around in the event (B)
for you: of
an overstroke
   

    


Possible causes of Lack of stroke limitations in the tool/machine and placing
triggering: the piston rods under a load (e.g. sheet-metal holder, slide
reset, etc.), double sheet, incorrect installation position,
etc.  



Return stroke protection


 
A particularly dangerous situation can arise with conven-
tional gas 
springs if tool components become jammed
and the pressure on the compressed piston rod is then
abruptly
  released:

in
this case, the piston rod is then fired
V>max 
out of the cylinder like a missile.
FIBRO gas springs are
different:
         
special guides and a patented safety stop in the piston
ensure
rods

 
your safety. If the speed is too high during the
stroke,
return   
the collar 
on the piston rodwill
automati-

break.
cally The  
integrated  
safety  
stop then 
destroys the
seal,
which allows
  the 
gas
to escape into the
  atmosphere
 
and the
 gas spring
 to become depressurised.
 
The benefit ▶ No risk of a piston rod firing out
for you: if the
 return stroke
 is too
  fast
  
Possible causes of 
Sudden loosening of jammed components, such as
triggering: sheet-metal holder, slide, ejector, scraper function, etc.

         Overpressure protection


      Conventional gas springs can burst if the internal pressure
       
rises above a maximum permitted value. If this happens,

parts flying around can become dangerous projectiles.
FIBRO gas springs are different:
P>max if the pressure rises above the maximum permitted value,
the safety collar on the sealing set is automatically dest-
royed. The gas then escapes into the atmosphere and the
gas spring is depressurised.
The benefit ▶ No risk of bursting parts in the event of
for you: overpressure
Possible causes of Incorrect filling (max. filling pressure 150 or 180 bar, nitro-
triggering: gen), infeed of liquid operating material, etc.

After a protection function is triggered, the spring cannot be repaired and can no longer be used. It must be replaced completely.
1) The safety features mentioned here have been implemented – with few exceptions – on all FIBRO gas springs.

Please refer to the relevant data sheets to check the current safety equipment which is provided with the gas spring you are interested in, or contact
FIBRO GmbH directly for more information.
F170 subject to alterations
Gas springs – The Safer Choice
FIBRO reliability features
Flexible guides: The Flex GuideTM System
The Flex GuideTM System is a flexible guide in the gas spring which Lateral movement
absorbs lateral movements of the piston rod. It minimises friction and
lowers the operating temperature.
TM
Flex Guide

The benefits for you: ► Extended service life


► Increased stroke frequency, i.e. more strokes per
minute
Conventional Guide FlexGuideTM System
Life time & Frequency

high Flex GuideTM System

Conventional Guide

low

low high
Lateral Movement

Safe hose connections: The Dual SealTM System


The FIBRO Dual SealTM System combines a metal seal with a soft
TM elastomer seal. On hose connection systems, the system provides two
Dual Seal leak-tight connections and prevents rotation.

The benefits for you: ► Leak-tight connection, even under vibrations


► High process reliability
► Minimised tool down time
► Simple installation thanks to anti-rotation function

Wireless monitoring:
The Wireless Pressure Monitoring (WPM) System
The optional Wireless Pressure Monitoring System (WPM) (patent
WPM pending) wirelessly monitors the pressure and temperature of FIBRO gas
springs. Before a defective part is produced, the press operator receives a
message from the WPM and can take appropriate action.

The benefits for you: ► Preventative quality assurance


► High process reliability
► Minimised tool down time
► Reduced maintenance and costs
Potential faults are individually displayed. As a result,
service intervals can be extended.
Maintenance and repair costs are reduced.

Protected piston rods: FIBRO Concertina Shrouds


Dirt Oil
The FIBRO Piston Rod Protection (patented) reliably protects the piston
rods in gas springs against dirt, oil and emulsion. In this way, the system
prevents damage to the piston rod surface and leaks at internal seals.

PRP

The benefits for you: ► Significantly longer service life for gas springs under
harsh operating conditions

subject to alterations F171


Gas springs
Synopsis
Nominal force Outside-x Stroke Built-in lenght
in daN in mm in mm in mm Standard Note Order No

Gas springs, Ejector pin units


5 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00005.
10 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00010.
20 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00020.
40 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00040.
4 M16x2 10 - 125 65 - 295 VDI 2479.031.00004.
5 M16x2 10 - 125 65 - 295 VDI 2479.031.00005.
10 M16x2 10 - 125 65 - 295 VDI 2479.031.00010.
20 M16x2 10 - 125 65 - 295 VDI 2479.031.00020.
40 M16x2 10 - 125 65 - 295 VDI 2479.031.00040.
20 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00020.
40 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00040.
80 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00080.
170 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00170.
20 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00020.
40 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00040.
80 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00080.
170 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00170.

Gas springs, small dimensions


13 12 7 - 125 56 - 295 2482.72.00013.
25 12 7 - 125 56 - 295 2482.72.00025.
38 12 7 - 125 56 - 295 2482.72.00038.
50 12 7 - 125 56 - 295 2482.72.00050.
18 15 7 - 125 56 - 295 2482.73.00018.1
35 15 7 - 125 56 - 295 2482.73.00035.1
50 15 7 - 125 56 - 295 2482.73.00050.1
70 15 7 - 125 56 - 295 2482.73.00070.1
30 19 7 - 125 56 - 295 VDI, ISO 2482.74.00030.2
50 19 7 - 125 56 - 295 VDI, ISO 2482.74.00050.2
70 19 7 - 125 56 - 295 VDI, ISO 2482.74.00070.2
90 19 7 - 125 56 - 295 VDI, ISO 2482.74.00090.2
50 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00050.
100 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00100.
150 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00150.
200 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00200.
50 32 10 - 125 70 - 300 VDI, ISO 2480.22.00050.1
100 32 10 - 125 70 - 300 VDI, ISO 2480.22.00100.1
150 32 10 - 125 70 - 300 VDI, ISO 2480.22.00150.1
200 32 10 - 125 70 - 300 VDI, ISO 2480.22.00200.1
24,9 10 - 125 62 - 295 2480.23.

Standard-Gas springs
250 38 10 - 125 70 - 300 VDI, ISO 2480.13.00250.
500 45,2 10 - 160 105 - 405 VDI, ISO 2480.13.00500.
750 50,2 13 - 300 120,4 - 695 VDI, ISO 2480.13.00750.
1500 75,2 13 - 300 135 - 710 VDI, ISO 2480.12.01500.
3000 95,2 13 - 300 145 - 720 VDI, ISO 2480.13.03000.
5000 120,2 25 - 300 190 - 740 VDI, ISO 2480.13.05000.
7500 150,2 25 - 300 205 - 755 VDI, ISO 2480.13.07500.
10000 195 25 - 300 210 - 760 VDI, ISO 2480.12.10000.

Standard-Gas springs – HEAVY DUTY


750 45,2 13 - 200 111 - 485 2488.13.00750
1000 50,2 13 - 300 121 - 695 VDI, ISO 2488.13.01000.
1500 63,2 13 - 300 121 - 695 2488.13.01500
2400 75,2 25 - 300 160 - 710 VDI, ISO 2488.13.02400.
4200 95,2 25 - 300 170 - 720 VDI, ISO 2488.13.04200.
6600 120,2 25 - 300 190 - 740 VDI, ISO 2488.13.06600.
9500 150,2 25 - 300 205 - 755 VDI, ISO 2488.13.09500.
20000 195 25 - 300 210 - 760 2488.13.20000

Gas springs with through bore passage


270 38 16 - 80 108 - 236 2496.12.00270.
490 50,2 16 - 80 112 - 240 2496.12.00490.
1060 75,2 16 - 100 122 - 290 2496.12.01060.

F172 subject to alterations


Gas springs
Synopsis
Nominal force Outside-x Stroke Built-in
in daN in mm in mm lenght in mm Standard Note Order No

Gas springs with increased spring force – POwer LINe


170 19 7 - 125 44 - 285 VDI, ISO 2487.12.00170.
320 24,9 7 - 125 44 - 285 ISO 2487.12.00320.
350 32 10 - 125 50 - 280 VDI, ISO 2487.12.00350.
500 38 10 - 125 50 - 280 VDI, ISO 2487.12.00500.
750 45,2 10 - 125 52 - 282 VDI, ISO 2487.12.00750.
1000 50,2 13 - 125 64 - 288 VDI, ISO 2487.12.01000.
1500 63,2 13 - 125 70 - 294 VDI, ISO 2487.12.01500.
2400 75,2 16 - 125 77 - 295 VDI, ISO 2487.12.02400.
4200 95,2 16 - 125 90 - 308 VDI, ISO 2487.12.04200.
6600 120,2 16 - 125 100 - 318 VDI, ISO 2487.12.06600.
9500 150,2 19 - 125 116 - 328 VDI, ISO 2487.12.09500.
20000 195 19 - 125 148 - 360 2487.12.20000.

Gas springs CX, Compact Xtreme


500 32 10 - 80 75 - 225 2497.12.00500.
1000 38 10 - 80 75 - 240 2497.12.01000.
1900 50,2 10 - 80 80 - 245 2497.12.01900.

Compact-Gas springs
420 24,9 6 - 50 56 - 195 2490.14.00420.
750 32 6 - 50 63 - 195 2490.14.00750.
1000 38 6 - 50 61 - 230 2490.14.01000.
1800 50,2 6 - 65 66 - 271 2490.14.01800.
3000 63,2 10 - 65 85 - 256 2490.14.03000.
4700 75,2 10 - 65 80 - 273 2490.14.04700.
7500 95,2 10 - 65 90 - 279 2490.14.07500.
11800 120,2 10 - 65 100 - 320 2490.14.11800.
18300 150,2 10 - 65 110 - 323 2490.14.18300.

Gas springs low build height


500 45,2 6 - 125 62 - 300 2485.12.00500.
750 50,2 6 - 125 62 - 300 2485.12.00750.
1500 75,2 25 - 100 110 - 260 2485.12.01500.

»Speed Control TM«, Gas springs, SPC, cushioned


750 75,2 125 - 300 360 -710 2486.12.00750.
1500 95,2 125 - 300 370 -720 2486.12.01500.
3000 120,2 125 - 300 390 -740 2486.12.03000.
5000 150,2 125 - 300 405 -755 2486.12.05000.

Gas springs, DS, for Die Separation


3000 95,2 80 - 300 280 - 720 2486.22.03000.
5000 120,2 80 - 300 300 - 740 2486.22.05000.
7500 150,2 80 - 300 315 - 755 2486.22.07500.

Gas springs to wDX standard/request your catalogue

Gas springs, threaded


50 - 200 M28⊗1,5 10 - 125 62 - 292 external thread 2480.32.00050.-00200.
250 M38⊗1,5 13 - 100 75,4 - 250 external thread 2480.32.00250.
250 38 13 - 100 75,4 - 250 with male fixing thread 2480.82.00250.
1000 50,2 13 - 125 64 - 288 with male fixing thread 2487.82.01000.
15 M28⊗1,5 125 292 with hexagonal flange 2480.33.00015.125
50 M28⊗1,5 125 292 with hexagonal flange 2480.33.00050.125
100 M28⊗1,5 125 292 with hexagonal flange 2480.33.00100.125
150 M28⊗1,5 125 292 with hexagonal flange 2480.33.00150.125
200 M28⊗1,5 125 292 with hexagonal flange 2480.33.00200.125

Gas springs for working temperatures up to 120°C

subject to alterations F173


Gas springs
Synopsis
Nominal force Outside-x Stroke Built-in lenght
in daN in mm in mm in mm Standard Note Order No

LCF Gas springs, damped


750 50,2 13 - 300 120,4 - 695 2484.13.00750.
1500 75,2 25 - 300 160 - 710 2484.12.01500.
3000 95,2 25 - 300 170 - 720 2484.13.03000.
5000 120,2 25 - 300 190 - 740 2484.13.05000.
7500 150,2 25 - 300 205 - 755 2484.13.07500.

Controllable Gas springs / Request your catalogue 2489.

Air Springs, to VW standard / Request your catalogue 2491.

Manifold system / Request your catalogue 2495.

Composite plates / Request your catalogue 2494.

F174 subject to alterations


Gas springs
(Spring plungers)

F175
Gas spring (Spring plunger), with hexagon socket, VDI 3004
2479.030. Description:
ø6 Spring plungers are used as ejectors, damper ​
pins, fixing and retaining pins in many sectors ​
of the tool-, jig- and fixture-making ​industries.

R3
Assembly requires the use of special FIBRO ​
insertion tool (2470.12.010.017).
Note:

stroke max.
Worn gas springs cannot be repaired, they ​
have to be replaced completely.

5
Pressure medium: Nitrogen - N2
Max. filling pressure: 150 bar

35
Min. filling pressure: 6 bar

l ±0,5
thread lock
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
l min. M16x1,5 approx. 100 (at 20°C)
Max. piston speed: 1.6 m/s

Upon customers request, also available ​


unfilled, Order No 2479.030.00000...., Colour: ​
black
M6 Valve

VDI
ø12 2) Hexagon nut order supplementary:
2480.004.00040.1 (M16 x 1,5)

SW 10
V>max P>max

2479.030. Gas spring (Spring plunger), with hexagon socket, VDI 3004
Spring type: .00005. .00010. .00020. .00040.
Order No* Strokemax. l lmin. Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal
2479.030.□□□□□.010 10 65 55 6 10.3 11 19 21 36.1 42 73
2479.030.□□□□□.020 20 85 65 6 9.4 11 17.2 21 32.8 42 66.1
2479.030.□□□□□.030 30 105 75 6 9.1 11 16.7 21 31.9 42 64.5
2479.030.□□□□□.040 40 125 85 6 9 11 16.5 21 31.5 42 63.7
2479.030.□□□□□.050 50 145 95 6 9.6 11 17.6 21 33.6 42 67.7
2479.030.□□□□□.060 60 165 105 6 9.4 11 17.3 21 33 42 66.5
2479.030.□□□□□.070 70 185 115 6 9.3 11 17 21 32.5 42 65.7
2479.030.□□□□□.080 80 205 125 6 9.2 11 16.8 21 32.1 42 65.1
2479.030.□□□□□.100 100 245 145 6 9.1 11 16 21 31.9 42 64.3
2479.030.□□□□□.125 125 295 170 6 9 11 16.5 21 31.5 42 63.8
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00005. -   20 - green
.00010. -   40 - blue
.00020. -   75 - red
.00040. - 150 - yellow
Top Die Clamping Pad

Hexagon nut 2) Trim Die


Insert
8

A/F 24

Gas Spring
(Ejector Pin Units) Trim Die
with hexagon socket Insert

F176 subject to alterations


Gas spring (Spring plunger), with hexagon socket, VDI 3004
Description: 2479.031.
Spring plungers are used as ejectors, damper ​ ø6
pins, fixing and retaining pins in many sectors ​
of the tool-, jig- and fixture-making ​industries.

R3
Assembly requires the use of special FIBRO ​
insertion tool (2470.12.010.017).
Note:

stroke max.
Worn gas springs cannot be repaired, they ​
have to be replaced completely.

5
Pressure medium: Nitrogen - N2
Max. filling pressure: 150 bar

35
Min. filling pressure: 6 bar l ±0,5 thread lock
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
l min.

approx. 100 (at 20°C) M16x2


Max. piston speed: 1.6 m/s

Upon customers request, also available ​


unfilled, Order No 2479.031.00000...., Colour: ​
black
M6 Valve

VDI
2) Hexagon nut order supplementary: ø12
2480.004.00040.2 (M16 x 2)

SW 10
V>max P>max

2479.031. Gas spring (Spring plunger), with hexagon socket, VDI 3004
Spring type: .00004. .00005. .00010. .00020. .00040.
Order No* Strokemax. l lmin. Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal
2479.031.□□□□□.010 10 65 55 3.4 6 6 10.3 11 19 21 36.1 42 73
2479.031.□□□□□.020 20 85 65 3.4 5.2 6 9.4 11 17.2 21 32.8 42 66.1
2479.031.□□□□□.030 30 105 75 3.4 5.2 6 9.1 11 16.7 21 31.9 42 64.5
2479.031.□□□□□.040 40 125 85 3.4 5.2 6 9 11 16.5 21 31.5 42 63.7
2479.031.□□□□□.050 50 145 95 3.4 5.4 6 9.6 11 17.6 21 33.6 42 67.7
2479.031.□□□□□.060 60 165 105 3.4 5.4 6 9.4 11 17.3 21 33 42 66.5
2479.031.□□□□□.070 70 185 115 3.4 5.4 6 9.3 11 17 21 32.5 42 65.7
2479.031.□□□□□.080 80 205 125 3.4 5.2 6 9.2 11 16.8 21 32.1 42 65.1
2479.031.□□□□□.100 100 245 145 3.4 5.2 6 9.1 11 16 21 31.9 42 64.3
2479.031.□□□□□.125 125 295 170 3.4 5.2 6 9 11 16.5 21 31.5 42 63.8
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00004. -   12 - violet
.00005. -   20 - green
.00010. -   40 - blue
.00020. -   75 - red
Top Die Clamping Pad
.00040. - 150 - yellow

Hexagon nut 2) Trim Die


Insert
8

A/F 24

Gas Spring
(Ejector Pin Units) Trim Die
with hexagon socket Insert

subject to alterations F177


Gas spring (Spring plunger), with hexagon socket, VDI 3004
2479.032. Description:
ø12 Spring plungers are used as ejectors, damper ​
pins, fixing and retaining pins in many sectors ​
of the tool-, jig- and fixture-making ​industries.

R8
Assembly requires the use of special FIBRO ​
insertion tool (2470.12.010.017).
Note:

Stroke max.
Worn gas springs cannot be repaired, they ​
have to be replaced completely.

5
Pressure medium: Nitrogen - N2
Max. filling pressure: 150 bar
Min. filling pressure: 20 bar

35
l ±0,5
Thread lock
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
l min. M24x1,5 Max. recommended extensions per minute:
approx. 100 (at 20°C)
Max. piston speed: 1.6 m/s

Upon customers request, also available ​


unfilled, Order No 2479.032.00000...., Colour: ​
black
M6 valve

VDI
ø21,5 2) Hexagon nut order supplementary:
2480.004.00170

A/F 17
V>max

2479.032. Gas spring (Spring plunger), with hexagon socket, VDI 3004
Spring type: .00020. .00040. .00080. .00170.
Order No* Strokemax. l lmin. Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal
2479.032.□□□□□.010 10 65 55 23 33.1 45 64.8 85 122.4 170 244.8
2479.032.□□□□□.020 20 85 65 23 36.3 45 71.1 85 134.3 170 258.6
2479.032.□□□□□.030 30 105 75 23 38.2 45 74.7 85 141.1 170 282.2
2479.032.□□□□□.040 40 125 85 23 39.3 45 76.9 85 145.4 170 290.7
2479.032.□□□□□.050 50 145 95 23 42.5 45 83.2 85 157.3 170 314.5
2479.032.□□□□□.060 60 165 105 23 42.5 45 83.2 85 157.3 170 314.5
2479.032.□□□□□.070 70 185 115 23 42.8 45 83.7 85 158.1 170 316.2
2479.032.□□□□□.080 80 205 125 23 42.8 45 83.7 85 158.1 170 316.2
2479.032.□□□□□.100 100 245 145 23 43 45 84.1 85 159 170 318
2479.032.□□□□□.125 125 295 170 23 43 45 84.1 85 159 170 318
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00020. -   20 - green
.00040. -   40 - blue
.00080. -   75 - red
.00170. - 150 - yellow
Top Die Clamping Pad

Hexagon nut2) Trim Die


Insert
10

A/F 36

Gas Spring
(Ejector Pin Units) Trim Die
with hexagon socket Insert

F178 subject to alterations


Gas spring (Spring plunger), to WDX
Description: 2479.034.
ø12
Spring plungers are used as ejectors, damper ​
pins, fixing and retaining pins in many sectors ​ R8
of the tool-, jig- and fixture-making ​industries.
Assembly requires the use of special FIBRO ​
insertion tool (2470.12.010.017).

Stroke max.
Note:
Worn gas springs cannot be repaired, they ​
have to be replaced completely.

8
Pressure medium: Nitrogen - N2

35
l ±0,25
Max. filling pressure: 150 bar
Thread lock
Min. filling pressure: 20 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
l min.

Max. recommended extensions per minute:


approx. 30 to 80 (at 20°C)
Max. piston speed: 1.6 m/s

Attention!
Different colour coding for spring force used ​ M6 valve
in WDX standard
M24x1,5
Upon customers request, also available ​
unfilled, Order No 2479.034.00000...., Colour: ​
A/F 17

black
A/F 25

V>max

2479.034. Gas spring (Spring plunger), to WDX


Spring type: .00020. .00040. .00080. .00170.
Order No* Strokemax. l lmin. Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal
2479.034.□□□□□.010 10 65 55 23 32.5 45 65 85 122 170 243.5
2479.034.□□□□□.016 16 77 61 23 36.6 45 73.3 85 137.4 170 274.8
2479.034.□□□□□.020 20 85 65 23 36 45 72 85 134.5 170 268
2479.034.□□□□□.025 25 95 70 23 38.9 45 77.8 85 145.9 170 291.8
2479.034.□□□□□.030 30 105 75 23 37.5 45 75 85 141 170 281.5
2479.034.□□□□□.038 38 121 83 23 40.7 45 81.4 85 152.7 170 305.4
2479.034.□□□□□.040 40 125 85 23 38.5 45 77 85 144.5 170 289
2479.034.□□□□□.050 50 145 95 23 42 45 83.5 85 156.5 170 313
2479.034.□□□□□.060 60 165 105 23 42 45 84 85 157 170 314
2479.034.□□□□□.070 70 185 115 23 42 45 84 85 157.5 170 315
2479.034.□□□□□.080 80 205 125 23 42 45 84 85 159 170 315.5
2479.034.□□□□□.100 100 245 145 23 42 45 84.5 85 158 170 316.5
2479.034.□□□□□.125 125 295 170 23 42 45 84.5 85 158.5 170 317
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00020. -   20 - green
.00040. -   40 - blue
.00080. -   75 - red
.00170. - 150 - yellow

Top Die Clamping Pad

Trim Die Insert

Trim Die Insert


Gas spring
(spring plunger)

subject to alterations F179


F180 subject to alterations
Gas spring,
small dimension,
low force

F181
Gas spring, small dimension, low force
Mounting variations

2480.051.00013
Note:
1) Fixing at bottom thread only recommanded for
stroke length up to 25 mm.

M3 (4x) ø6,6 (2x)


9

34
24
21

Mounting examples:
+1
Ø +0,5

1)
min.0,7 x I min.

+1
Ø +0,5

F182 subject to alterations


Gas spring, small dimension and low force
Description: 2482.72.
The gas springs are colour-coded according to
the spring force rating ranges 13-25-38-50 daN. ø6

All springs, regardless of their spring force ​

Strokemax.
ratings, are of the same design. The differing ​
force ratings result exclusively from the ​diffe-
ring charge pressures.

3
Gas can be added or reduced from below.
Note:

17
R0

l ±0,25
Worn gas springs cannot be repaired, they ​ ,8
have to be replaced completely.

I min.
Pressure medium: Nitrogen N2 M6 valve
Max. filling pressure: 180 bar
Min. filling pressure: 20 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: M6 x 5 deep
approx. 40 to 100 (at 20°C)
ø12
Max. piston speed: 1.6 m/s

Spring forces as per spring diagram.

Upon customers request, also available ​


unfilled, Order No 2482.72.00000...., Colour: ​
black

V>max P>max

2482.72. Gas spring, small dimension and low force


Order No* Strokemax. l lmin.
2482.72.□□□□□.007 7 56 49
2482.72.□□□□□.010 10 62 52
2482.72.□□□□□.013 12.7 67.4 54.7
2482.72.□□□□□.015 15 72 57
2482.72.□□□□□.019 19 80 61
2482.72.□□□□□.025 25 92 67
2482.72.□□□□□.038 38 118 80
2482.72.□□□□□.050 50 142 92
2482.72.□□□□□.063 63.5 172 108.5
2482.72.□□□□□.075 75 195 120
2482.72.□□□□□.080 80 205 125
2482.72.□□□□□.100 100 245 145
2482.72.□□□□□.125 125 295 170
*complete with initial spring force
Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour:
.00013. -   45 - green
.00025. -   90 - blue
.00038. - 135 - red
.00050. - 180 - yellow

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
010 015
007 013 019 025 038 050 063 075 080 100 125
180 1,7
160 1,6
140
charge pressure (bar)

1,5
pressure rise factor

120
1,4
100
1,3
80
1,2
60
40 1,1

20 1,0
0 10 20 30 40 50 60 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F183


Gas spring, small dimension, low force
Mounting variations

2480.051.00018 Note:
1) Fixing at bottom thread only recommanded
for stroke length up to 25 mm.

M3 (4x) ø6,6 (2x)


9

37
27
24

Mounting examples:
Ø +1
+0,5

1)
min.0,7 x I min.

Ø +1
+0,5

F184 subject to alterations


Gas spring, small dimension and low force
Description: 2482.73. .1
The gas springs are colour-coded according to ​
the spring force rating ranges 18-35-50-70 ​
ø7
daN.

All springs, regardless of their spring force ​

stroke max.
ratings, are of the same design. The differing ​
force ratings result exclusively from the ​diffe-
ring charge pressures.

3
Gas can be added or reduced from below.

17
Note: R0

l ±0,25
Worn gas springs cannot be repaired, they ​ ,8
have to be replaced completely.

I min.
Pressure medium: Nitrogen N2 M6 Valve
Max. filling pressure: 180 bar
Min. filling pressure: 20 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
M6 x 5 deep
Max. recommended extensions per minute:
approx. 100 to 150 (at 20°C) ø15
Max. piston speed: 1.6 m/s

Spring forces as per spring diagram.

Upon customers request, also available ​


unfilled, Order No 2482.73.00000. ... .1,
Colour: ​black

V>max P>max

2482.73. .1 Gas spring, small dimension and low force


Order No* Strokemax. l lmin.
2482.73.□□□□□.007.1 7 56 49
2482.73.□□□□□.010.1 10 62 52
2482.73.□□□□□.013.1 12.7 67.4 54.7
2482.73.□□□□□.015.1 15 72 57
2482.73.□□□□□.019.1 19 80 61
2482.73.□□□□□.025.1 25 92 67
2482.73.□□□□□.038.1 38.1 118.2 80.1
2482.73.□□□□□.050.1 50 142 92
2482.73.□□□□□.063.1 63.5 172 108.5
2482.73.□□□□□.075.1 75 195 120
2482.73.□□□□□.080.1 80 205 125
2482.73.□□□□□.100.1 100 245 145
2482.73.□□□□□.125.1 125 295 170
*complete with initial spring force
Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour:
.00018. -   45 - green
.00035. -   90 - blue
.00050. - 135 - red
.00070. - 180 - yellow

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
010 015
007 013 019 025 038 050 064 075 080 100 125
180 1,7
160 1,6
140
charge pressure (bar)

1,5
pressure rise factor

120
1,4
100
1,3
80
1,2
60
40 1,1

20 1,0
0 10 20 30 40 50 60 70 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations 09.2017


Gas spring, small dimension, low force
Mounting variations

Note:
1) Fixing at bottom thread only recommanded for
stroke length up to 25 mm.

2480.051.03.00030 2480.051.03.00030 2480.052.00030

M3 (4x) ø7 ø7
1
9

9
21,5

45 45
32 32
25

25

Mounting examples:
+1
Ø +0,5

1)
10
10

F186 subject to alterations


Gas spring, small dimension and low force
Description: 2482.74. .2
The gas springs are colour-coded according to ​
ø8
the spring force rating ranges 30-50-70-90 ​daN.

All springs, regardless of their spring force ​

stroke max.
ratings, are of the same design. The differing ​
force ratings result exclusively from the ​diffe-
ring charge pressures.

1
Gas can be added or reduced from below.
Note:

17
I ±0,25
R1
Worn gas springs cannot be repaired, they ​
have to be replaced completely.

I min.
Pressure medium: Nitrogen N2 Valve
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C R1

6
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: M6 x 5,5 deep
approx. 100 to 150 (at 20°C)
Max. piston speed: 1.6 m/s ø19 +0,1

Spring forces as per spring diagram.

Upon customers request, also available ​


unfilled, Order No 2482.74.00000. ... .2, ​
Colour: black
VDI ISO
S>max V>max P>max

2482.74. .2 Gas spring, small dimension and low force


Order No* Strokemax. l lmin.
2482.74.□□□□□.007.2 7 56 49
2482.74.□□□□□.010.2 10 62 52
2482.74.□□□□□.015.2 15 72 57
2482.74.□□□□□.025.2 25 92 67
2482.74.□□□□□.038.2 38.1 118.2 80.1
2482.74.□□□□□.050.2 50 142 92
2482.74.□□□□□.063.2 63.5 172 108.5
2482.74.□□□□□.080.2 80 205 125
2482.74.□□□□□.100.2 100 245 145
2482.74.□□□□□.125.2 125 295 170
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00030. -   60 - green
.00050. - 100 - blue
.00070. - 140 - red
.00090. - 180 - yellow

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
010
.00090. 007 015 025 038 050 063 080 100 125
180 1,8
160 1,7
140 .00070. 1,6
charge pressure (bar)

pressure rise factor

120 1,5
100 .00050. 1,4
80 1,3
60 .00030. 1,2
40 1,1
20 1,0
0 10 20 30 40 50 60 70 80 90 100 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F187


Gas spring, small dimension, low force
Mounting variations
2480.053.00150
54
38 30
B-B B A A-A

ø13,5 (4x)
36
52
25

27
M8

ø8,4 (4x)
3 B A 7 (4x)

2480.051.00150

M5 (4x) ø6,6 (2x)


9

ø25
50
38
30

Note:
2) Attention:
The spring force must be
absorbed by the stop surface.

Mounting examples: +1
Ø +0,5
14,5 + stroke
9 + stroke

6,5
1

ø8,4 (4x)
54
38

ø13,5 (4x)
9

36

F188 subject to alterations


Gas spring, small dimension and low force
Description: 2480.21.
The gas springs are colour-coded according to ​ ø12
the spring force rating ranges ​50–100–150–
200 daN.

Strokemax.
All springs, regardless of their spring force ​
ratings, are of the same design. The differing ​
force ratings result exclusively from the ​diffe-

1
ring charge pressures.
Do take into consideration the colour-coded ​ R1

17
l ±0,25
pressure rating during repair work and ​

11,5
recharging. R1
Note:
l min.
Order No for spare parts kit: 2480.21.00150 M6 valve

Pressure medium: Nitrogen N2


Max. filling pressure: 180 bar R1
Min. filling pressure: 25 bar
M6 x 5,5 deep
5

Working temperature: 0°C to +80°C


Temperature related force increase: ± 0.3%/°C ø22,9
Max. recommended extensions per minute: ø24,9 ±0,1

approx. 80 to 100 (at 20°C)


Max. piston speed: 1.6 m/s

Spring forces as per spring diagram.

Upon customers request, also available ​


VDI ISO
unfilled, Order No 2480.21.00000...., Colour: ​
black
S>max V>max P>max

2480.21. Gas spring, small dimension and low force


Order No* Strokemax. l lmin.
2480.21.□□□□□.010 10 62 52
2480.21.□□□□□.013 12.7 67.4 54.7
2480.21.□□□□□.015 15 72 57
2480.21.□□□□□.016 16 74 58
2480.21.□□□□□.025 25 92 67
2480.21.□□□□□.038 38.1 118.2 80.1
2480.21.□□□□□.050 50 142 92
2480.21.□□□□□.063 63.5 172 108.5
2480.21.□□□□□.080 80 205 125
2480.21.□□□□□.100 100 245 145
2480.21.□□□□□.125 125 295 170
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00050. -   45 - green
.00100. -   90 - blue
.00150. - 135 - red
.00200. - 180 - yellow

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00050. 010 013 016 025 038 050 063 080 100 125
180 .00100. 1,7
165 .00150.
.00200. 1,6
150
charge pressure (bar)

135
pressure rise factor

1,5
120
105 1,4
90 1,3
75
60 1,2
45
1,1
30
15 1,0
0 50 100 150 200 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F189


Gas spring, small dimension and low force
Mounting variations
2480.022.00150
ø28,5

7
ø32,5
ø7 (4x) 50

50
35
12
35

2480.055.00150 2480.057.00150
stroke

stroke
M5 (4x) M3 (4x)
17

17
+2 +2
y ø32 +0,5 y ø32 +0,5
9

9
A-A ø7 (4x)
ø7 (4x) 35
45
x x 35
35

60

x
35

45
x
y
y
A A

2480.044.03.00150 2) 2480.044.00150 2) Note:


54 2) Attention:
The spring force must be
68 22
absorbed by the stop surface.
10

32,2
45
22,5
ø32,1

48

15
20,9
4

41
90
9 (2x)
50
20
20

72
ø9
ø15

+1
Mounting examples: Ø +0,5
14,5 + stroke
9 + stroke

6,5
1
54
38

ø8,4 (4x)

ø13,5 (4x)
9

36

F190 subject to alterations


Gas spring, small dimension and low force
Description: 2480.22. .1
The gas springs are colour-coded according to ​
the spring force rating ranges ​50–100–150– ø12
200 daN.

Stroke max.
All springs, regardless of their spring force ​
ratings, are of the same design. The differing ​
force ratings result exclusively from the ​diffe-

1
ring charge pressures.
Do take into consideration the colour-coded ​ R1
pressure rating during repair work and

l 0,25

12,5
​recharging.
Note:
l min.
M6 valve
Order No for spare parts kit: 2480.21.00150

3,5
4
Pressure medium: Nitrogen N2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar M6 x 5
Working temperature: 0°C to +80°C deep
Temperature related force increase: ± 0.3%/°C ø27
+0
Max. recommended extensions per minute: ø32 -0,1
approx. 80 to 100 (at 20°C)
X
Max. piston speed: 1.6 m/s

VDI ISO
Spring forces as per spring diagram. View X - Gas spring

ø18
Upon customers request, also available ​
unfilled, Order No 2480.22.00000...., Colour: ​
black

M6 x 11 S>max V>max P>max


deep (2x)

2480.22. .1 Gas spring, small dimension and low force


Order No* Strokemax. l lmin.
2480.22.□□□□□.010.1 10 70 60
2480.22.□□□□□.013.1 12.7 75.4 62.7
2480.22.□□□□□.016.1 16 82 66
2480.22.□□□□□.025.1 25 100 75
2480.22.□□□□□.038.1 38.1 126.2 88.1
2480.22.□□□□□.050.1 50 150 100
2480.22.□□□□□.063.1 63.5 177 113.5
2480.22.□□□□□.080.1 80 210 130
2480.22.□□□□□.100.1 100 250 150
2480.22.□□□□□.125.1 125 300 175
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00050. -   45 - green
.00100. -   90 - blue
.00150. - 135 - red
.00200. - 180 - yellow

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00050. 010 013 016 025 038 050 063 080 100 125
180 .00100. 1,7
165 .00150.
.00200. 1,6
150
charge pressure (bar)

135
pressure rise factor

1,5
120
105 1,4
90 1,3
75
60 1,2
45
1,1
30
15 1,0
0 50 100 150 200 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F191


Gas spring, small dimension, low force
Mounting variations
2480.051.00150 2480.053.00150

M5 (4x) ø6,6 (2x)


B-B A-A
54
9 38 30
B A

ø25

ø13,5 (4x)
50

36
52
25

27
38
M8

ø8,4 (4x)
30

3 B A 7 (4x)

Note:
Only gas spring with a stroke of 25 mm or greater
can be attached using the upper groove.
Only gas spring with a stroke of 38,1 mm or grea-
ter can be attached using the lower groove.

Mounting examples:
14,5 + stroke
9 + stroke

6,5
1

ø8,4 (4x)
54
38

ø13,5 (4x)

36
F192 subject to alterations
Gas spring, small dimension and low force
Description: 2480.23.
Gas spring will be delivered unfilled and can ​
only be used in a permanent connection ​
(valveless).
Note:
Initial spring force at 180 bar = 200 daN
ø12
Order No for spare parts kit: 2480.21.00150

Strokemax.
Pressure medium: Nitrogen - N2
Max. filling pressure: 180 bar

11,5
Min. filling pressure: 25 bar

1
Working temperature: 0°C bis +80°C
Temerature related force increase: ± 0,3%/°C R1

17
Max. recommended extensions per minute:
l ±0,25

ca. 80 to 100 (at 20°C)


R1
Max. piston speed: 1,6 m/s
l min.

Spring forces as per spring diagram.

±0,1
6

ø24,9

G 1/8
X

S>max V>max P>max


View X

2480.23.
Gas spring, small dimension ​
and low force
Order No Strokemax. lmin. l
2480.23.00000.010 10 52 62
2480.23.00000.013 12.7 54.7 67.4
2480.23.00000.016 16 58 74
2480.23.00000.025 25 67 92
2480.23.00000.038 38.1 80.1 118.2
2480.23.00000.050 50 92 142
2480.23.00000.063 63.5 108.5 172
2480.23.00000.080 80 125 205
2480.23.00000.100 100 145 245
2480.23.00000.125 125 170 295

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
010 013 016 025 038 050 063 080 100 125
180 1,7
170
160 1,6
150
charge pressure (bar)

1,5
pressure rise factor

140
130
1,4
120
110
1,3
100
90 1,2
80
70 1,1
60
50 1,0
0 50 100 150 200 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F193


F194 subject to alterations
Gas springs
Standard

F195
Gas Spring, Standard
Mounting variations
2480.022.00250

55
40

55
40
12

7
ø7 (4x)

2480.055.00250 2480.057.00250 2480.007.00250 2480.008.00250 3)


stroke

stroke

M5 (4x) M4 (4x)
17

17

7
+2 +2
20

7
y ø38 +0,5 y ø38 +0,5

ø7
ø7 (4x)

2,5
A-A
9

ø7 (2x)
9

ø7 (4x) 40 52
40
x x

48
20
x
68
40

x
40

52

y 56,6
y
56,6 76,6
A A

2480.044.03.00250 2) 2480.044.00250 2) 2480.010.00250.055 3)


59 2480.010.00250.095* 3)
74 25 ø44,5
ø39,3
16

38,2
55
27,5
ø38,2

54

15
23,9

*95
55

43
4

95
12

9 (2x)
54
20

40
52
20

ø7 (4x)

77
ø9
ø15 40
52

Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.

F196 subject to alterations


Gas spring, Standard
Note: 2480.13.00250.
Initial spring force at 150 bar = 250 daN

Order No for spare parts kit: 2480.13.00250

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C

stroke max.
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ ø15
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s

2
12,5 R1

ø36
l ±0,25
l min.

ø33

4
6

X
ø38 -0,2
VDI ISO
TM
S>max V>max Flex Guide
P>max

2480.13.00250.
View X
Gas spring, Standard
18
M6 x 8 deep Order No Strokemax. lmin. l
(4x) 2480.13.00250.010 10 60 70
2480.13.00250.013 12.7 62.7 75.4
2480.13.00250.016 16 66 82
45°

2480.13.00250.019 19 69 88
2480.13.00250.025 25 75 100
25

2480.13.00250.038 38.1 88.1 126.2


M6 Valve 2480.13.00250.050 50 100 150
2480.13.00250.063 63.5 113.5 177
2480.13.00250.080 80 130 210
2480.13.00250.100 100 150 250
2480.13.00250.125 125 175 300

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
013 019
.00250. 010 016 025 038 050 063 080 100 125
150 1,40
140 1,35
130
1,30
charge pressure (bar)

pressure rise factor

120
110 1,25
100 1,20
90 1,15
80
1,10
70
60 1,05
50 1,00
50 100 150 200 250 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F197


Gas Spring, Standard
Mounting variations
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500

ø15 (2x) ø15 (2x)


12
12
12

ø9 M10 (2x) M10 (2x) 70

12

12
(2x) 20
50

20

20
ø15

12

12
ø15 (2x) ø15 (2x)

70
50
M10 (2x) ø9 (2x)
(2x) DIN 74 - 70 DIN 74 - 70
70
Km 8 (4x) 50 Km 8 (4x) 50
50
20

20

20
70
50

70
50

70
50
20

7
ø9 (4x)

2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)


stroke

stroke

M5 (4x)
M6 (4x)
23

23

7
25
13

+2 +2
13

ø45,2 +0,5 y ø45,2 +0,5


y

ø9

2,5
A-A ø9 (4x) ø9 (2x)
ø9 (4x) 50 64
50

56
25
x x

50
x
50

86

50

64

x
y 70,7
y
70,7 70,7 95,8
A A

2480.044.03.00500 2) 2480.044.00500 2) 2480.010.00500.095 3)


2480.010.00500.180* 3)
80 64
28 ø52
ø46
22

45,5
60
ø45,5

60

30

15
27,5

*180
95
4

45
12

100
60 9 (2x)
20

45,5
64
20

ø7 (4x)

ø9 82
ø15 45,5
64

2480.064.00500 4) Note:
stroke

2) Attention:
A-A
M5 (2x) The spring force must be absor-
bed by the stop surface!
23

3) Not for use with composite


connection.
ø45,2 +2
+0,5
5)
18,4

64
50
ø9
A
50

64

F198 subject to alterations


Gas spring, Standard
Note: 2480.13.00500.
Initial spring force at 150 bar = 470 daN

Order No for spare parts kit: 2480.13.00500

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C

stroke max.
Temperature related force increase: ± 0.3%/°C ø20
Max. recommended extensions per minute: ​ M6
approx. 40 to 80 (at 20°C)

12
Max. piston speed: 1.6 m/s

2 min.
16,5 R1
l ±0,25

ø43
I min.

16,4

4
VDI ISO
10

X
4

ø40
ø45,2 ±0,1

TM
S>max V>max Flex Guide
P>max

2480.13.00500.
View X Gas spring, Standard
Order No Strokemax. lmin. l
M8x12,5 deep 2480.13.00500.010 10 95 105
(2x) 2480.13.00500.013 12.7 97.7 110.4
2480.13.00500.025 25 110 135
2480.13.00500.038 38.1 123.1 161.2
G 1/ 8 Valve
2480.13.00500.050 50 135 185
20 2480.13.00500.063 63.5 148.5 212
2480.13.00500.080 80 165 245
2480.13.00500.100 100 185 285
2480.13.00500.125 125 210 335
2480.13.00500.160 160 245 405

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00500. 010 013 025 038 050 063 080 100 125 160
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 100 200 300 400 500 0 5 10 25 50 75 100 125 150 160
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F199


Gas Spring, Standard
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750

ø15 (2x) ø15 (4x)


ø9 75
12

12
12

M10 (2x) M10 (2x)


56,5

12

12
20

20

20
ø15
ø9 (4x) ø15 (2x) ø15 (2x)

12

12
M10

56,5
75
(2x) DIN 74 - 75 DIN 74 - 75
75
Km 8 (4x) 56,5 Km 8 (4x) 56,5
56,5
24
56,5
56,5

56,5
75

75
75

20

20

20

12
ø9 (4x)

2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)


stroke

stroke
M5 (4x)
M6 (4x)
24

24

14,2
30
ø50,2
+2 y ø50,2
+2
13

y +0,5 +0,5
13

14,2
ø13

2,5
A-A ø9 (4x) ø13 (2x)
ø9 (4x) 56,5 70
56,5
x x

61
30
56,5
x
56,5

95

56,5

x
70

y 80
y
80 80 110
A A

2480.064.00750 4) 2480.044.00750 2) 2480.010.00750.115 3) 2480.045.00750 2)


A-A 2480.010.00750.190* 3)
stroke

90 65
M5 (2x) 40 ø57
ø51,2 3

70
24

50,5

13
80

38

4 ±0,1
40

20

ø50,2 +2
+0,5
*190
115

5)
60 10 +0,1
34,5
130 11
12
19,5

70 9 (2x) 22
12
56,5 25,5
ø9
30

56,5
70
ø9 (4x)

A
33
56,5

70

110
56,5
A 70

2480.047.00750 2) 2480.044.03.00750 2) Note:


90 2) Attention:
The spring force must be absor-
30
bed by the stop surface!
25

19 60
ø18 3) Not for use with composite
32
ø50,5
11

70

connection.
ø15

4) Square collar flange, non-ro-


30
5
28,1 20

tating, fixing for composite


60

connection.
ø9

9 68 5) Machine screws with hexa-


10 +0,1 gonal socket (compact head
recommended)
4±0,1

30

ø11,5
DIN 74 - Km 10 (2x) ø11
DIN 74 - Km 8 (2x) ø18

F200 subject to alterations


Gas spring, Standard
Note: 2480.13.00750.
Initial spring force at 150 bar = 750 daN

Order No for spare parts kit: 2480.13.00750


Order No for spare parts kit: to Renault ​stan-
dard EM24.54.700 2480.13.00750.R
Gas spring to Renault standard EM24.54.700

Stroke max.
ø25
Order No (example): 2480.13.00750. .R
M8

12
1) Special stroke lengths
Not for gas springs to Renault Standard ​

3 min.
EM24.54.700.

Pressure medium: Nitrogen N2 R2


Max. filling pressure: 150 bar
Min. filling pressure: 25 bar 17,5
ø46
l ±0,25

Working temperature: 0°C to +80°C


Temperature related force increase: ± 0.3%/°C
I min.

Max. recommended extensions per minute: ​


approx. 15 to 40 (at 20°C) 16,4
Max. piston speed: 1.6 m/s

7
for 2480. ... .R: 2.0 m/s

VDI ISO
10

8
X
ø43
ø50,2 ±0,1

TM
S>max V>max Flex Guide
P>max

2480.13.00750.
View X - Gas spring
Gas spring, Standard
Order No   Strokemax. lmin. l
2480.13.00750.013 12.7 107.7120.4
2480.13.00750.025 25 120 145
2480.13.00750.038 38.1 133.1171.2
2480.13.00750.050 50 145 195
G 1/ 8 valve M8 x 12,5 deep 2480.13.00750.063 63.5 158.5 222
(2x) 2480.13.00750.075 1) 75 170 245
20 2480.13.00750.080 80 175 255
2480.13.00750.088 1) 87.5 182.5 270
2480.13.00750.100 100 195 295
2480.13.00750.113 1) 112.5 207.5 320
2480.13.00750.125 125 220 345
2480.13.00750.138 1) 137.5 232.5 370
2480.13.00750.150 1) 150 245 395
2480.13.00750.160 160 255 415
2480.13.00750.175 1) 175 270 445
2480.13.00750.200 200 295 495
2480.13.00750.225 1) 225 320 545
2480.13.00750.250 250 345 595
2480.13.00750.275 275 370 645
2480.13.00750.300 300 395 695

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
063 080 113 138 160
.00750. 013 025 038 050 075 088 100 125 150 175 200 225 250 275 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
200 300 400 500 600 700 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F201


Gas Spring, Standard
Mounting variations
2480.011.01500 2480.011.01500.2 2480.022.01500

100
100 100
73,5

M20
73,5

M20
73,5

73,5
100

ø40
73,5
100

73,5
100
40
ø11 (4x)

15
ø15 (4x)

12
DIN 74 -

20
24

14
Km 8 (4x)

20

12
12

ø9 ø9 (4x) ø11 (4x)


ø11
DIN 74 - Km 10 (4x) ø18 (4x)

2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)


stroke

stroke
M6 (4x)
M6 (4x)
29
29

14,2
30
16

+2 +2
16

14,2
ø13
y ø75,2 +0,5 ø75,2 +0,5

2,5
A-A ø11 (4x) ø13 (2x)
ø11(4x) 73,5 90
73,5

30

86
73,5
x x
122
73,5

x
73,5

90

x
y 104
y
104 104 134
A A

2480.064.01500 4) 2480.044.01500 2) 2480.010.01500.130 3) 2480.045.01500 2)


stroke

A-A 2480.010.01500.205* 3)
115 90
M6 (2x) 52,5 ø85
ø77 3

101
29

105

75,5

19
57
52,5

4 ±0,1
20

+2
*205
130

ø75,2 +0,5
5) 10 +0,1
26

73,5 43,5
16

160 10
11 (2x) 28
90 13,5
73,5 32
30

73,5

ø10,5
92
ø11 (4x)

5)
37
73,5

A
90

137
73,5
A 92

2480.047.01500 2) 2480.044.03.01500 2) Note:


2) Attention:
125 The spring force must be absor-
35 bed by the stop surface!
32

21 90 3) Not for use with composite


connection.
ø20
ø75,5
13

94

38
4) Square collar flange, non-ro-
ø15

42

tating, fixing for composite


37 40

5
90

connection.
ø9

5) Machine screws with hexa-


gonal socket (compact head
100
9 10 +0,1
recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F202 subject to alterations


Gas spring, Standard
Note: 2480.12.01500.
Initial spring force at 150 bar = 1500 daN

Order No for spare parts kit: 2480.12.01500


Order No for spare parts kit: to Renault ​stan-

Stroke max.
dard EM24.54.700 2480.12.01500.R ø36
M8
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.12.01500. .R

12
1) Special stroke lengths

3 min.
Not for gas springs to Renault Standard ​
EM24.54.700.

21
R2
,5
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar ø70
l ±0,25

Working temperature: 0°C to +80°C


Temperature related force increase: ± 0.3%/°C
I min.

Max. recommended extensions per minute: ​


approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s 16,4

7
VDI ISO
10

X
8

ø67
ø75,2 ±0,1
TM
S>max V>max Flex Guide
P>max

2480.12.01500.
View X - Gas spring Gas spring, Standard
Order No   Strokemax. lmin. l
2480.12.01500.013 1) 12.7 122.3 135
2480.12.01500.025 25 135 160
2480.12.01500.038 38.1 148.1186.2
2480.12.01500.050 50 160 210
G 1/ 8 valve M8 x 12,5 deep 2480.12.01500.063 63.5 173.5 237
(4x) 2480.12.01500.075 1) 75 185 260
40 2480.12.01500.080 80 190 270
2480.12.01500.088 1) 87.5 197.5 285
2480.12.01500.100 100 210 310
2480.12.01500.113 1) 112.5 222.5 335
2480.12.01500.125 125 235 360
2480.12.01500.138 1) 137.5 247.5 385
2480.12.01500.150 1) 150 260 410
2480.12.01500.160 160 270 430
2480.12.01500.175 1) 175 285 460
2480.12.01500.200 200 310 510
2480.12.01500.225 1) 225 335 560
2480.12.01500.250 250 360 610
2480.12.01500.275 275 385 660
2480.12.01500.300 300 410 710

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
063 080 113 138 160
.01500. 013 025 038 050 075 088 100 125 150 175 200 225 250 275 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
400 600 800 1000 1200 1400 1600 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F203


Gas Spring, Standard
Mounting variations
2480.011.03000 2480.011.03000.2 2480.022.03000

120
120 92
120

M20
92

M20
92

120

ø60
92
120

60
92

120
92
ø15 (4x)
ø20 ø13,5 (4x)
ø15

14
24

12
14
20

13
ø9 ø9 (4x) ø13 (4x)
13

20
ø13,5 ø20 (4x)

2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)


stroke

stroke

M6 (4x)
M6 (4x)
33

33

14,2
40
ø95,2 +0,5
+2 y ø95,2 +0,5
+2
18

y
18

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 92 110
92

106
x x

40
92
x
150
92

110

x
92

y 130
y
130 130 170
A A

2480.064.03000 4) 2480.044.03000 2) 2480.010.03000.140 3) 2480.045.03000 2)


A-A 2480.010.03000.215* 3)
stroke

145 110
M6 (2x) 67,5 ø108
ø96,8 3

121
33

125

95,5

19
66,5
62,5

4 ±0,1
20

+2
ø95,2 +0,5
*215
140

5)
90 10 +0,1
46,5
30

195 11
16

13 (2x) 28
110 13,5
92 35
ø12,5
30

116
92

5)
ø13 (4x)

A
63
110
92

170
92
A 116

2480.047.03000 2) 2480.044.03.03000 2) Note:


140 2) Attention:
The spring force must be absor-
40
bed by the stop surface!
33

26 110
ø24 3) Not for use with composite
63,5
115
ø95,5
15

connection.
ø15

52,5

4) Square collar flange, non-ro-


60

5
110

tating, fixing for composite


connection.
ø9

9 115 5) Machine screws with hexa-


10 +0,1
36,5

gonal socket (compact head


recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F204 subject to alterations


Gas spring, Standard
Note: 2480.13.03000.
Initial spring force at 150 bar = 3000 daN

Order No for spare parts kit: 2480.13.03000

Stroke max.
Order No for spare parts kit: to Renault ​stan- ø50
M8
dard EM24.54.700 2480.13.03000.R
Gas spring to Renault standard EM24.54.700

12
Order No (example): 2480.13.03000. .R

3 min.
1) Special stroke lengths
Not for gas springs to Renault Standard ​
EM24.54.700.

24
R2
,5
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar ø90
Min. filling pressure: 25 bar
l ±0,25

Working temperature: 0°C to +80°C


Temperature related force increase: ± 0.3%/°C
I min.

Max. recommended extensions per minute: ​


approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s
16,4

7
VDI ISO
10

X
8

ø87
ø95,2 ±0,1
TM
S>max V>max Flex Guide
P>max

2480.13.03000.
View X - Gas spring Gas spring, Standard
Order No   Strokemax. lmin. l
2480.13.03000.013 1) 12.7 132.3 145
2480.13.03000.025 25 145 170
2480.13.03000.038 38.1 158.1 196.2
2480.13.03000.050 50 170 220
G 1/ 8 valve M8 x 12,5 2480.13.03000.063 63.5 183.5 247
2480.13.03000.075 1) 75 195 270
(1x) deep (4x) 2480.13.03000.080 80 200 280
60
2480.13.03000.088.1 1) 87.5 207.5 295
2480.13.03000.100 100 220 320
2480.13.03000.113 1) 112.5 232.5 345
2480.13.03000.125 125 245 370
2480.13.03000.138 1) 137.5 257.5 395
2480.13.03000.150 1) 150 270 420
2480.13.03000.160 160 280 440
2480.13.03000.175 1) 175 295 470
2480.13.03000.200 200 320 520
2480.13.03000.225 1) 225 345 570
2480.13.03000.250 250 370 620
2480.13.03000.275 1) 275 395 670
2480.13.03000.300 300 420 720

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
063 080 113 138 160
.03000. 013 025 038 050 075 088 100 125 150 175 200 225 250 275 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
800 1200 1600 2000 2400 2800 3200 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F205


Gas Spring, Standard
Mounting variations
2480.011.05000 2480.011.05000.2 2480.022.05000

140 140
140

M20
109,5

M20
109,5
109,5

109,5
109,5

140

ø80
140

80

109,5
140
ø20 ø13,5 (4x)

20
13
ø18 ø18 (4x)
24

15

12
13

15
20
ø11 ø13 (4x)
ø13,5 ø11 (4x) ø20 (4x)

2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)


stroke

stroke
M6 (4x)
M6 (4x)
36

36

14,2
50
21

+2 +2
21

14,2
ø17
y ø120,2 +0,5 ø120,2 +0,5

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 109,5 130

131
109,5

109,5

50
x x
109,5

175

x
109,5

130

x
y 155
y
155 155 205
A A

2480.064.05000 4) 2480.044.05000 2) 2480.010.05000.160 3) 2480.045.05000 2)


stroke

A-A 165 140


M6 (2x) 77,5 ø130
ø122 3

149
120,5
36

148

19
79
74

4 ±0,1
20

+2
160

ø120,2 +0,5
5)
102,5 10 +0,1
48
16

220 11,5
32,5

130 13 (2x) 28
18
109,5 36,5
109,5
30

138

ø12,5
ø15 (4x)

5)
109,5

88
130

A
195
109,5
A 138

2480.047.05000 2) 2480.044.03.05000 2) Note:


170 2) Attention:
The spring force must be absor-
bed by the stop surface!
50
58

36 130
3) Not for use with composite
ø120,5

ø26
140
17,5

connection.
88,9
4) Square collar flange, non-ro-
65
ø18

80

7
130

tating, fixing for composite


connection.
ø11

145 5) Machine screws with hexa-


10 +0,1
gonal socket (compact head
39

recommended)
4±0,1

11
30

ø17,5
DIN 74 - Km 16 (2x) ø13,5
DIN 74 - Km 10 (2x) ø20

F206 subject to alterations


Gas spring, Standard
Note: 2480.13.05000.
Initial spring force at 150 bar = 5000 daN

Stroke max.
Order No for spare parts kit: 2480.13.05000 ø65
Order No for spare parts kit: to Renault ​stan- M8
dard EM24.54.700 2480.13.05000.R

12
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.13.05000. .R

3 min.
1) Special stroke lengths
Not for gas springs to Renault Standard ​
EM24.54.700. R2
,5

25,5
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar ø115
Min. filling pressure: 25 bar
l ±0,25

Working temperature: 0°C to +80°C


Temperature related force increase: ± 0.3%/°C
I min.

Max. recommended extensions per minute: ​


approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s

VDI ISO
16,4

7
10

X
ø112
TM
ø120,2 ±0,1 S>max V>max Flex Guide
P>max

2480.13.05000.
View X - Gas spring Gas spring, Standard
Order No   Strokemax. lmin. l
2480.13.05000.025 25 165 190
2480.13.05000.038 38.1 178.1216.2
2480.13.05000.050 50 190 240
2480.13.05000.063 63.5 203.5 267
2480.13.05000.075 1) 75 215 290
G 1/ 8 valve M10 x 16 2480.13.05000.080 80 220 300
(1x)
80
deep (4x) 2480.13.05000.088 1) 87.5 227.5 315
2480.13.05000.100 100 240 340
2480.13.05000.113 1) 112.5 252.5 365
2480.13.05000.125 125 265 390
2480.13.05000.138 1) 137.5 277.5 415
2480.13.05000.150 1) 150 290 440
2480.13.05000.160 160 300 460
2480.13.05000.175 1) 175 315 490
2480.13.05000.200 200 340 540
2480.13.05000.225 1) 225 365 590
2480.13.05000.250 250 390 640
2480.13.05000.275 1) 275 415 690
2480.13.05000.300 300 440 740

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
063 080 113 138 160
.05000. 025 038 050 075 088 100 125 150 175 200 225 250 275 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
1600 2000 3000 4000 5000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F207


Gas spring, Standard
Mounting variations
2480.007.07500 2480.008.07500 3) 2480.011.07500 2480.011.07500.2

190 190
138 138
14,2

M20
50

M20
14,2
ø21

ø100
100
190
138

190
138
2,5
ø21 (2x)

ø26 ø17,5 (4x)

170
50

15
138

15
ø18 ø18 (4x)

17
195 ø11 ø11

17

20
20
195 195 245 ø17,5 ø26 (4x) (4x)

2480.011.03.07500 2480.011.03.07500.2 2480.022.07500

190 190
138 138 190
M20

M20

138
ø100
190

100
138

190
138

190
138

ø20 (4x) ø13,5 (4x)


ø18 (4x)
15
15

ø18 (4x) 24
13

13

12
ø11 ø11
ø17,5 (4x)
20
20

ø13,5 (4x) (4x) ø20 (4x) (4x)

2480.044.07500 2) 2480.044.03.07500 2) 2480.055.07500 2480.057.07500


stroke

stroke
200 200
95 M6 (4x)
M6 (4x)
68

41

41
150,5
200

ø150,5

170
100

y
20

+2 +2
ø150,2 +0,5 ø150,2 +0,5
27

27
80
7

120
260 A-A ø17,5
13 (2x) 175 ø17,5 138 (4x) 162
(4x) 138
x x
30

30

x
220
138

x
138

230
162

ø13,5 y
ø20 y
A A

2480.064.07500 4) Note:
A-A
stroke

2) Attention:
M6 (2x) The spring force must be
absorbed by the stop surface.
41

3) Note:
Not for use with composite
ø150,2 +2 connection.
+0,5
5) 4) Square collar flange, non-
rotating, fixing for composite
162 connection.
38

138 5) Machine screws with hexa-go-


ø16,5 nal socket (compact head
recommended).
A
162
138

F208 subject to alterations


Gas spring, Standard
Note: 2480.13.07500.
Initial spring force at 150 bar = 7500 daN

Order No for spare parts kit: 2480.13.07500 ø80


M16
Order No for spare parts kit: to Renault ​stan-
dard EM24.54.700 2480.13.07500.R
Gas spring to Renault standard EM24.54.700

30
Stroke max.
Order No (example): 2480.13.07500. .R

3 min.
1) Special stroke lengths
Not for gas springs to Renault Standard ​ R2
EM24.54.700. ,5

27,5
Pressure medium: Nitrogen N2 ø145
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
l ±0,25

Working temperature: 0°C to +80°C


Temperature related force increase: ± 0.3%/°C
I min.

Max. recommended extensions per minute: ​


approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s

VDI ISO
16,4
8
10

X
8

ø142 TM
S>max V>max Flex Guide
ø150,2 ±0,1 P>max

2480.13.07500.
View X - Gas spring Gas spring, Standard
Order No   Strokemax. lmin. l
2480.13.07500.025 25 180 205
2480.13.07500.038 38.1 193.1 231.2
2480.13.07500.050 50 205 255
2480.13.07500.063 63.5 218.5 282
2480.13.07500.075 1) 75 230 305
G 1/ 8 valve M10 x 16 2480.13.07500.080 80 235 315
(1x) deep (4x) 2480.13.07500.088 1) 87.5 242.5 330
100 2480.13.07500.100 100 255 355
2480.13.07500.113 1) 112.5 267.5 380
2480.13.07500.125 125 280 405
2480.13.07500.138 1) 137.5 292.5 430
2480.13.07500.150 1) 150 305 455
2480.13.07500.160 160 315 475
2480.13.07500.175 1) 175 330 505
2480.13.07500.200 200 355 555
2480.13.07500.225 1) 225 380 605
2480.13.07500.250 250 405 655
2480.13.07500.275 1) 275 430 705
2480.13.07500.300 300 455 755

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
063 080 113 138 160
.07500. 025 038 050 075 088 100 125 150 175 200 225 250 275 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
2500 3500 4500 5500 6500 7500 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F209


Gas Spring, Standard
Mounting variations
2480.011.10000.2 2480.011.10000 2480.022.10000

210 210
170 170 210
M20

M20
170
120

120
210
170

210
170

210
170
ø26 ø26
15

13
ø20 ø20 24

13
ø13,5 ø13,5
17

17

ø17 (4x)
25

25
ø17,5 ø17,5

2480.057.10000 stroke 2480.007.10000

M6 (4x)
47

16
y +2 58
ø195,2 +0,5
27

ø21
ø17,5
(4x) 210
170
x

169
x
170

210

y
240 240

F210 subject to alterations


Gas spring, Standard
Note: 2480.12.10000.
Initial spring force at 150 bar = 10000 daN
ø95
M16
Order No for spare parts kit: 2480.12.10000
Gas spring to Renault standard EM24.54.700

30
Stroke max.
Order No (example): 2480.12.10000. .R

3 min.
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar

33,5
Working temperature: 0°C to +80°C
R2
Temperature related force increase: ± 0.3%/°C ,5
Max. recommended extensions per minute: ​
approx. 15 to 40 (at 20°C) ø190
Max. piston speed: 1.6 m/s
l ±0,25
I min.

VDI ISO
16,4

8
15

X
8

ø186,65 TM
195 -0,2 S>max V>max Flex Guide
P>max

2480.12.10000.
View X - Gas spring
Gas spring, Standard
M12x16
Order No Strokemax. lmin. l
deep (4x) 2480.12.10000.025 25 185 210
2480.12.10000.038 38.1 198.1 236.2
2480.12.10000.050 50 210 260
2480.12.10000.063 63.5 223.5 287
2480.12.10000.080 80 240 320
G 1/ 8 valve 2480.12.10000.100 100 260 360
(1x) 120 2480.12.10000.125 125 285 410
2480.12.10000.160 160 320 480
2480.12.10000.200 200 360 560
2480.12.10000.250 250 410 660
2480.12.10000.300 300 460 760

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.10000. 025 038 050 063 080 100 125 160 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
2000 4000 6000 8000 10000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F211


F212 subject to alterations
Gas springs
HEAVY DUTY

F213
Gas Spring, HEAVY DUTY
Mounting variations
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500

ø15 (2x) ø15 (2x)


12
12
12

ø9 M10 (2x) M10 (2x) 70

12

12
(2x) 20
50

20

20
ø15

12

12
ø15 (2x) ø15 (2x)

70
50
M10 (2x) ø9 (2x)
(2x) DIN 74 - 70 DIN 74 - 70
70
Km 8 (4x) 50 Km 8 (4x) 50
50
20

20

20
70
50

70
50
70
50

20

7
ø9 (4x)

2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)


23 6) stroke

23 6) stroke
M5 (4x)
M6 (4x)

7
25
13

+2 +2
13

ø45,2 +0,5
y ø45,2 +0,5
y

ø9

2,5
A-A ø9 (4x) ø9 (2x)
ø9 (4x) 50 64
50

56
25
x x

50
x
50

86

50

64

x
y 70,7
y
70,7 70,7 95,8
A A

2480.044.03.00500 2) 2480.044.00500 2) 2480.010.00500.095 3)

80 64
28 ø52
ø46
22

45,5
60
ø45,5

60

30

15
27,5

95
4

45
12

100
9 (2x)
60
20

45,5
64
20

ø7 (4x)

ø9 82
ø15 45,5
64

2480.064.00500 4) Note:
stroke

A-A 2) Attention:
M5 (2x) The spring force must be absor-
bed by the stop surface!
23

3) Not for use with composite


connection.
ø45,2 +2
+0,5 4) Square collar flange, non-ro-
5)
tating, fixing for composite
connection.
18,4

64 5) Machine screws with hexa-


50 gonal socket (compact head
ø9 recommended)
A 6) Installation height increased
50

64

from 22 mm to 23 mm according


to VDI 3003.
A

F214 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.00750.
Initial spring force at 150 bar = 740 daN

Order No for spare parts kit: 2488.13.00750

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar

stroke max.
Min. filling pressure: 25 bar ø25
Working temperature: 0°C to +80°C M6
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​
approx. 15 to 100 (at 20°C)

2
Max. piston speed: 1.6 m/s
R1

16,5
l ±0,25
I min.

4
10,5

X 4
ø40
ø45,2 ±0,1

TM
S>max V>max Flex Guide
P>max
View X

Overtravel 2488.13.00750.
protection Gas spring HEAVY DUTY
M8x16 deep
(2x) Order No Strokemax. lmin. l
2488.13.00750.013 13 98 111
G 1/ 8 Threaded 2488.13.00750.025 25 110 135
2488.13.00750.038 38 123 161
connection 2488.13.00750.050 50 135 185
M6 Valve 20
2488.13.00750.063 63 148 211
2488.13.00750.075 75 160 235
2488.13.00750.080 80 165 245
2488.13.00750.100 100 185 285
2488.13.00750.125 125 210 335
2488.13.00750.150 150 235 385
2488.13.00750.160 160 245 405
2488.13.00750.175 175 260 435
2488.13.00750.200 200 285 485

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00750. 013 025 038 050 063 075 080 100 125 150 160 175 200
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 200 400 600 800 0 10 25 50 75 100 125 150 175 200
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F215


Gas spring HEAVY DUTY
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750

ø15 (2x) ø15 (4x)


ø9 75
12

12
12

M10 (2x) M10 (2x)


56,5

12

12
20

20

20
ø15
ø9 (4x) ø15 (2x) ø15 (2x)

12

12
M10

56,5
75
(2x) DIN 74 - 75 DIN 74 - 75
75
Km 8 (4x) 56,5 Km 8 (4x) 56,5
56,5
24
56,5
56,5

56,5
75

75
75

20

20

20

12
ø9 (4x)

2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)


stroke

stroke
M5 (4x)
M6 (4x)
24

24

14,2
30
ø50,2
+2 y ø50,2
+2
13

y +0,5 +0,5
13

14,2
ø13

2,5
A-A ø9 (4x) ø13 (2x)
ø9 (4x) 56,5 70
56,5
x x

61
30
56,5
x
56,5

95

56,5

x
70

y 80
y
80 80 110
A A

2480.064.00750 4) 2480.044.00750 2) 2480.010.00750.115 3) 2480.045.00750 2)


A-A 2480.010.00750.190* 3)
stroke

90 65
M5 (2x) 40 ø57
ø51,2 3

70
24

50,5

13
80

38

4 ±0,1
40

20

ø50,2 +2
+0,5
*190
115

5)
60 10 +0,1
34,5
130 11
12
19,5

70 9 (2x) 22
12
56,5 25,5
ø9
30

56,5
70
ø9 (4x)

A
33
56,5

70

110
56,5
A 70

2480.047.00750 2) 2480.044.03.00750 2) Note:


90
2) Attention:
The spring force must be absor-
30 bed by the stop surface!
25

19 60
ø18 3) Not for use with composite
32
ø50,5

connection.
11

70

4) Square collar flange, non-ro-


ø15

30
5
28,1 20

tating, fixing for composite


60

connection.
ø9

68 5) Machine screws with hexa-


9 10 +0,1 gonal socket (compact head
recommended)
4±0,1

30

ø11,5
DIN 74 - Km 10 (2x) ø11
DIN 74 - Km 8 (2x) ø18

F216 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.01000.
Initial spring force at 150 bar = 920 daN

Order No for spare parts kit: 2488.13.01000

Pressure medium: Nitrogen N2

stroke max.
Max. filling pressure: 150 bar ø28
Min. filling pressure: 25 bar M6
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

3
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s R2

17,5
l ±0,25
I min.

VDI ISO
X
8
10,5

ø43
ø50,2 ±0,1

TM
S>max V>max Flex Guide
P>max
View X

Overtravel 2488.13.01000.
protection M8x16 deep
(2x)
Gas spring HEAVY DUTY
Order No Strokemax. lmin. l
2488.13.01000.013 13 108 121
2488.13.01000.025 25 120 145
G 1/8 Threaded 2488.13.01000.038 38 133 171
connection 2488.13.01000.050 50 145 195
M6 Valve 20 2488.13.01000.063 63 158 221
2488.13.01000.075 75 170 245
2488.13.01000.080 80 175 255
2488.13.01000.100 100 195 295
2488.13.01000.125 125 220 345
2488.13.01000.150 150 245 395
2488.13.01000.160 160 255 415
2488.13.01000.175 175 270 445
2488.13.01000.200 200 295 495
2488.13.01000.250 250 345 595
2488.13.01000.300 300 395 695

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
075 160
.01000. 013 025 038 050 063 080 100 125 150 175 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 200 400 600 800 1000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F217


Gas spring HEAVY DUTY
Mounting variations
2480.011.01000 2480.011.01000.2 2480.022.01000

ø18 (2x) ø18 (2x)


ø9 (2x)

12
12
12
ø9
M12 (2x) 100
(2x)

12

20
73,5

20
ø15

12

73,5
100
ø15 (2x) ø18 (4x) M12 (2x) ø11 (2x)

ø11 (2x)
100 (2x)
100
73,5 73,5
24
73,5

73,5
100

100

12
20

20
ø11 (4x)

2480.064.01000 4) 2480.057.01000 2480.057.03.01000


stroke

stroke

stroke
A-A
M6 (2x) M6 (4x) M5 (4x)
27

27
27

+2 +2
ø63,2 +2
16

16
y ø63,2 +0,5
y ø63,2 +0,5
+0,5
5)

ø11 (4x) ø11 (4x)


23,9

80 90 80
64 73,5 64
ø10,5 x x
A x x
73,5
64

80

64
90

y y 80
A

2480.044.03.01000 2) 2480.007.01000

108
27
ø63,5

82

14,2
30
36,5

ø13
5

84
30

62

ø11
ø18
92 92

Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)

F218 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.01500.
Initial spring force at 150 bar = 1500 daN

Order No for spare parts kit: 2488.13.01500

stroke max.
Pressure medium: Nitrogen N2 ø36
Max. filling pressure: 150 bar M6
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

3
Max. recommended extensions per minute: ​
approx. 15 to 100 (at 20°C)

19
R2
Max. piston speed: 1.6 m/s
l ±0,25
I min.

7
8
10,5

X
ø56
ø63,2 ±0,1

TM
S>max V>max Flex Guide
P>max
View X
2488.13.01500.
Overtravel
protection
Gas spring HEAVY DUTY
M8x16 deep Order No Strokemax. lmin. l
2488.13.01500.013 13 108 121
90°

(6x)
2488.13.01500.025 25 120 145
2488.13.01500.038 38 133 171
G 1/8 Valve 2488.13.01500.050 50 145 195
2488.13.01500.063 63 158 221
20 2488.13.01500.075 75 170 245
ø40 2488.13.01500.080 80 175 255
2488.13.01500.100 100 195 295
2488.13.01500.125 125 220 345
2488.13.01500.150 150 245 395
2488.13.01500.160 160 255 415
2488.13.01500.175 175 270 445
2488.13.01500.200 200 295 495
2488.13.01500.250 250 345 595
2488.13.01500.300 300 395 695

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
075
.01500. 013 025 038 050 063 080 100 125 150 160 175 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 400 800 1200 1600 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F219


Gas Spring HEAVY DUTY
Mounting variations
2480.011.01500 2480.011.01500.2 2480.022.01500

100
100 100
73,5

M20
73,5

M20
73,5

73,5
100

ø40
73,5
100

73,5
100
40
ø11 (4x)

15
ø15 (4x)

12
DIN 74 -

20
24

14
Km 8 (4x)

20

12
12

ø9 ø9 (4x) ø11 (4x)


ø11
DIN 74 - Km 10 (4x) ø18 (4x)

2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)


stroke

stroke
M6 (4x)
M6 (4x)
29
29

14,2
30
16

+2 +2
16

14,2
ø13
y ø75,2 +0,5 ø75,2 +0,5

2,5
A-A ø11 (4x) ø13 (2x)
ø11(4x) 73,5 90
73,5

30

86
73,5
x x
122
73,5

x
73,5

90

x
y 104
y
104 104 134
A A

2480.064.01500 4) 2480.044.01500 2) 2480.010.01500.130 3) 2480.045.01500 2)


stroke

A-A 2480.010.01500.205* 3)
115 90
M6 (2x) 52,5 ø85
ø77 3

101
29

105

75,5

19
57
52,5

4 ±0,1
20

+2
*205
130

ø75,2 +0,5
5) 10 +0,1
26

73,5 43,5
16

160 10
11 (2x) 28
90 13,5
73,5 32
30

73,5

ø10,5
92
ø11 (4x)

5)
37
73,5

A
90

137
73,5
A 92

2480.047.01500 2) 2480.044.03.01500 2) Note:


125 2) Attention:
The spring force must be absor-
bed by the stop surface!
35
32

21 90
ø20 3) Not for use with composite
ø75,5
13

94

connection.
38
ø15

4) Square collar flange, non-ro-


42
37 40

tating, fixing for composite


90

connection.
ø9

100 5) Machine screws with hexa-


10 +0,1
gonal socket (compact head
9
recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F220 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.02400.
Initial spring force at 150 bar = 2400 daN

Order No for spare parts kit: 2488.13.02400

stroke max.
ø45
Pressure medium: Nitrogen N2 M6
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

3
Max. recommended extensions per minute: ​

21
approx. 15 to 100 (at 20°C) R2
Max. piston speed: 1.6 m/s ,5
l ±0,25
I min.

7
VDI ISO
10,5

X
8

ø67 G 1/8 Valve


ø75,2 ±0,1

TM
S>max V>max Flex Guide
P>max
View X
M8x16 deep
2488.13.02400.
(4x) Gas spring HEAVY DUTY
Overtravel
protection Order No Strokemax. lmin. l
90°

2488.13.02400.025 25 135 160


2488.13.02400.038 38 148 186
2488.13.02400.050 50 160 210
G 1/8 Valve 2488.13.02400.063 63 173 236
2488.13.02400.075 75 185 260
ø40 2488.13.02400.080 80 190 270
2488.13.02400.100 100 210 310
2488.13.02400.125 125 235 360
2488.13.02400.150 150 260 410
2488.13.02400.160 160 270 430
2488.13.02400.175 175 285 460
2488.13.02400.200 200 310 510
2488.13.02400.250 250 360 610
2488.13.02400.300 300 410 710

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
075 160
.02400. 025 038 050 063 080 100 125 150 175 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 500 1000 1500 2000 2500 3000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F221


Gas Spring HEAVY DUTY
Mounting variations
2480.011.03000 2480.011.03000.2 2480.022.03000

120
120 92
120

M20
92

M20
92

120

ø60
92
120

60
92

120
92
ø15 (4x)
ø20 ø13,5 (4x)
ø15

14
24

12
14
20

13
ø9 ø9 (4x) ø13 (4x)
13

20
ø13,5 ø20 (4x)

2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)


stroke

stroke
M6 (4x)
M6 (4x)
33

33

14,2
40
ø95,2 +0,5
+2 y ø95,2 +0,5
+2
18

y
18

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 92 110
92

106
x x

40
92
x
150
92

110

x
92

y 130
y
130 130 170
A A

2480.064.03000 4) 2480.044.03000 2) 2480.010.03000.140 3) 2480.045.03000 2)


A-A 2480.010.03000.215* 3)
stroke

145 110
M6 (2x) 67,5 ø108
ø96,8 3

121
33

125

95,5

19
66,5
62,5

4 ±0,1
20

+2
ø95,2 +0,5
*215
140

5)
90 10 +0,1
46,5
30

195 11
16

13 (2x) 28
110 13,5
92 35
ø12,5
30

116
92

5)
ø13 (4x)

A
63
110
92

170
92
A 116

2480.047.03000 2) 2480.044.03.03000 2) Note:


140 2) Attention:
40 The spring force must be absor-
bed by the stop surface!
33

26 110
ø24 3) Not for use with composite
63,5
115
ø95,5
15

connection.
ø15

52,5

4) Square collar flange, non-ro-


60

5
110

tating, fixing for composite


connection.
ø9

9 115 5) Machine screws with hexa-


10 +0,1
36,5

gonal socket (compact head


recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F222 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.04200.
Initial spring force at 150 bar = 4200 daN

stroke max.
ø60
Order No for spare parts kit: 2488.13.04200 M8

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C

3
Temperature related force increase: ± 0.3%/°C

24
Max. recommended extensions per minute: ​ R2
,5
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s l ±0,25
I min.

7
VDI ISO
10,5

X
8

ø87 G 1/8 Valve


ø95,2 ±0,1

TM
S>max V>max Flex Guide
P>max
View X
M8x16 deep 2488.13.04200.
(4x)
Overtravel
Gas spring HEAVY DUTY
protection Order No Strokemax. lmin. l
90°

2488.13.04200.025 25 145 170


2488.13.04200.038 38 158 196
2488.13.04200.050 50 170 220
G 1/8 Valve 2488.13.04200.063 63 183 246
2488.13.04200.075 75 195 270
ø60 2488.13.04200.080 80 200 280
2488.13.04200.100 100 220 320
2488.13.04200.125 125 245 370
2488.13.04200.150 150 270 420
2488.13.04200.160 160 280 440
2488.13.04200.175 175 295 470
2488.13.04200.200 200 320 520
2488.13.04200.250 250 370 620
2488.13.04200.300 300 420 720

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
075 160
.04200. 025 038 050 063 080 100 125 150 175 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 500 1500 2500 3500 4500 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F223


Gas Spring HEAVY DUTY
Mounting variations
2480.011.05000 2480.011.05000.2 2480.022.05000

140 140
140

M20
109,5

M20
109,5
109,5

109,5
109,5

140

ø80
140

80

109,5
140
ø20 ø13,5 (4x)

20
13
ø18 ø18 (4x)
24

15

12
13

15
20
ø11 ø13 (4x)
ø13,5 ø11 (4x) ø20 (4x)

2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)


stroke

stroke
M6 (4x)
M6 (4x)
36

36

14,2
50
21

+2 +2
21

14,2
ø17
y ø120,2 +0,5 ø120,2 +0,5

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 109,5 130

131
109,5

109,5

50
x x
109,5

175

x
109,5

130

x
y 155
y
155 155 205
A A

2480.064.05000 4) 2480.044.05000 2) 2480.010.05000.160 3) 2480.045.05000 2)


stroke

A-A 165 140


M6 (2x) 77,5 ø130
ø122 3

149
120,5
36

148

19
79
74

4 ±0,1
20

+2
160

ø120,2 +0,5
5)
102,5 10 +0,1
48
16

220 11,5
32,5

130 13 (2x) 28
18
109,5 36,5
109,5
30

138

ø12,5
ø15 (4x)

5)
109,5

88
130

A
195
109,5
A 138

2480.047.05000 2) 2480.044.03.05000 2) Note:


170 2) Attention:
The spring force must be absor-
bed by the stop surface!
50
58

36 130
3) Not for use with composite
ø120,5

ø26
140
17,5

connection.
88,9
4) Square collar flange, non-ro-
65
ø18

80

7
130

tating, fixing for composite


connection.
ø11

145 5) Machine screws with hexa-


10 +0,1
gonal socket (compact head
39

recommended)
4±0,1

11
30

ø17,5
DIN 74 - Km 16 (2x) ø13,5
DIN 74 - Km 10 (2x) ø20

F224 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.06600.
Initial spring force at 150 bar = 6600 daN
ø75
Order No for spare parts kit: 2488.13.06600 M8

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar

stroke max.
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C

3
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ R2
approx. 15 to 100 (at 20°C) ,5

25,5
Max. piston speed: 1.6 m/s l ±0,25
I min.

7
VDI ISO
10,5

X
8

ø112 G 1/8 Valve


ø120,2 ±0,1 TM
S>max V>max Flex Guide
P>max

View X
M10x16 deep
2488.13.06600.
(4x) Gas spring HEAVY DUTY
Overtravel
protection Order No Strokemax. lmin. l
2488.13.06600.025 25 165 190
90°

2488.13.06600.038 38 178 216


2488.13.06600.050 50 190 240
2488.13.06600.063 63 203 266
G 1/8 Valve 2488.13.06600.075 75 215 290
2488.13.06600.080 80 220 300
ø80 2488.13.06600.100 100 240 340
2488.13.06600.125 125 265 390
2488.13.06600.150 150 290 440
2488.13.06600.160 160 300 460
2488.13.06600.175 175 315 490
2488.13.06600.200 200 340 540
2488.13.06600.250 250 390 640
2488.13.06600.300 300 440 740

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
075 160
.06600. 025 038 050 063 080 100 125 150 175 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 1000 2000 3000 4000 5000 6000 7000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F225


Gas spring HEAVY DUTY
Mounting variations
2480.007.07500 2480.008.07500 3) 2480.011.07500 2480.011.07500.2

190 190
138 138
14,2

M20
50

M20
14,2
ø21

100
190
138

ø100
190
138
2,5
ø21 (2x)

ø26 ø17,5 (4x)

170
50

15
138

15
ø18 ø18 (4x)

17
195 ø11 ø11

17

20
20
195 195 245 ø17,5 ø26 (4x) (4x)

2480.011.03.07500 2480.011.03.07500.2 2480.022.07500

190 190
138 138 190
M20

M20

138
ø100
190

100
138

190
138

138
190

ø20 (4x) ø13,5 (4x)


ø18 (4x)
15
15

ø18 (4x) 24
13

13

12
ø11 ø11
ø17,5 (4x)
20
20

ø13,5 (4x) (4x) ø20 (4x) (4x)

2480.044.07500 2) 2480.044.03.07500 2) 2480.055.07500 2480.057.07500


stroke

stroke
200 200
95 M6 (4x)
M6 (4x)
68

41

41
150,5
200

ø150,5

170
100

y
20

+2 +2
ø150,2 ø150,2
27

y +0,5 +0,5

27
80
7

120
260 A-A ø17,5
13 (2x) 175 ø17,5 138 (4x) 162
(4x) 138
x x
30

30

x
138

220

138

162

230 ø13,5 x
y
ø20 y
A A

2480.064.07500 4) Note:
A-A
stroke

2) Attention:
M6 (2x) The spring force must be
absorbed by the stop surface.
41

3) Note:
Not for use with composite
ø150,2 +2 connection.
+0,5
5) 4) Square collar flange, non-
rotating, fixing for composite
162 connection.
38

138 5) Machine screws with hexa-go-


ø16,5 nal socket (compact head
recommended).
A
162
138

F226 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.09500.
Initial spring force at 150 bar = 9500 daN
ø90
Order No for spare parts kit: 2488.13.09500 M8

Pressure medium: Nitrogen N2

stroke max.
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar

3
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
R2
Max. recommended extensions per minute: ​ ,5

27,5
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s l ±0,25
I min.

8
VDI ISO
10,5

X
8

ø142 G 1/8 Valve


ø150,2 ±0,1 S>max V>max Flex Guide
TM

P>max

View X
M10x16 deep
2488.13.09500.
(4x) Gas spring HEAVY DUTY
Overtravel
protection Order No Strokemax. lmin. l
2488.13.09500.025 25 180 205
90°

2488.13.09500.038 38 193 231


2488.13.09500.050 50 205 255
2488.13.09500.063 63 218 281
G 1/8 Valve
2488.13.09500.075 75 230 305
2488.13.09500.080 80 235 315
ø100 2488.13.09500.100 100 255 355
2488.13.09500.125 125 280 405
2488.13.09500.150 150 305 455
2488.13.09500.160 160 315 475
2488.13.09500.175 175 330 505
2488.13.09500.200 200 355 555
2488.13.09500.250 250 405 655
2488.13.09500.300 300 455 755

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
075 160
.09500. 025 038 050 063 080 100 125 150 175 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 2000 4000 6000 8000 10000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F227


Gas spring HEAVY DUTY
Mounting variations
2480.011.10000.2 2480.011.10000 2480.022.10000

210 210
170

M20
170 210
M20

170

120
210
170
120
210
170

170
210
ø26 ø26

13
15

ø13,5 ø20
24

13
17
17

25
25

ø20 ø13,5 ø17 (4x)


ø17,5 ø17,5

2480.057.10000 2480.007.10000
stroke
M6 (4x)
47

16
+2
58
27

ø21
ø195,2 +0,5

ø17,5
(4x) 210
170

169
x
x
170

210

y
240 240

F228 subject to alterations


Gas spring HEAVY DUTY
Note: 2488.13.20000.
Initial spring force at 150 bar = 20000 daN
ø130
Order No for spare parts kit: 2488.13.20000 M8

stroke max.
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar

3
Working temperature: 0°C to +80°C

33,5
Temperature related force increase: ± 0.3%/°C
R2
Max. recommended extensions per minute: ​ ,5
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s l ±0,25
I min.

8
15

X
8

ø186,65 TM
195 -0,2 S>max V>max Flex Guide
P>max

View X 2488.13.20000.
M12x16 deep
(4x)
Gas spring HEAVY DUTY
Overtravel Order No Strokemax. lmin. l
protection 2488.13.20000.025 25 185 210
2488.13.20000.038 38 198 236
2488.13.20000.050 50 210 260
90°

2488.13.20000.063 63 223 286


2488.13.20000.075 75 235 310
2488.13.20000.080 80 240 320
G 1/8 Valve 2488.13.20000.100 100 260 360
2488.13.20000.125 125 285 410
ø120 2488.13.20000.150 150 310 460
2488.13.20000.160 160 320 480
2488.13.20000.175 175 335 510
2488.13.20000.200 200 360 560
2488.13.20000.250 250 410 660
2488.13.20000.300 300 460 760

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
075
.20000. 025 038 050 063 080 100 125 150 160 175 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 5000 10000 15000 20000 25000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F229


F230 subject to alterations
Gas springs
with through
bore passage

F231
Gas Spring with through bore passage
Mounting variations

2480.055.00250 2480.057.00250
stroke

stroke

M5 (4x) M4 (4x)
16

16

+2 +2
y ø38 +0,5 y ø38 +0,5
ø7 (4x)
A-A
9

ø7 (4x) 40 52
40
x x
x
68
40

x
40

52

y
y
A A
stroke

Mounting examples:
stroke

g2
2

16

+2
ø38+0,5
+1,0
ø38+0,5
+2
ø38 +0,5

F232 subject to alterations


Gas spring with through bore passage
Note: 2496.12.00270.
Initial spring force at 150 bar = 270 daN

Order No for spare parts kit: 2496.12.00270

Stroke max.
ø22
Pressure medium: Nitrogen N2 ø10,4
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C

11,5
Temperature related force increase: ± 0.3%/°C

2
Max. recommended extensions per minute: ​
approx. 15 to 40 (at 20°C) R1
Max. piston speed: 0.5 m/s

l ±0,25
I min.

R1
10,5

ø38 ±0,1

V>max

M6 valve 2496.12.00270.
Top view View X Gas spring with through b
​ ore
passage
Order No Strokemax. lmin. l g2*
2496.12.00270.016 16 92 108 86
2496.12.00270.025 25 101 126 95
2496.12.00270.050 50 126 176 120
2496.12.00270.080 80 156 236 150
*see mounting example

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00270. 016 025 050 080 100
150 1,5
140
130 1,4
charge pressure (bar)

pressure rise factor

120
110 1,3
100
90 1,2
80
70 1,1
60
50 1,0
0 100 200 300 0 10 25 50 75 100
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F233


Gas spring with through bore passage
Mounting variations

2480.055.00750 2480.057.00750
stroke

stroke
M5 (4x)
M6 (4x)
22

22

ø50,2
+2 y ø50,2
+2
13

y +0,5 +0,5
13

A-A ø9 (4x)
ø9 (4x) 56,5 70
56,5
x x
x
56,5

95

56,5

x
70

y
y
A A

2480.064.00750 4) Note:
A-A
stroke

4) Square collar flange, non-ro-


M5 (2x) tating, fixing for composite
connection.
22

5) Machine screws with hexa-


gonal socket (compact head
ø50,2 +2
+0,5
recommended)
5)
19,5

70
56,5
ø9
A
56,5

70

Mounting examples:
stroke
3
stroke

g2
3

22

+2
ø50,2 +0,5
+1,0
ø50,2 +0,5

+2 see Note!
ø50,2 +0,5

F234 subject to alterations


Gas spring with through bore passage
Note: 2496.12.00490.
Initial spring force at 150 bar = 490 daN

When mounting to floor, contact over the ​


entire floor of the cylinder tube must be ​

Stroke max.
ensured!
ø30
ø16,4
Order No for spare parts kit: 2496.12.00490

Pressure medium: Nitrogen N2

15,5
Max. filling pressure: 150 bar

3
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C R2
Temperature related force increase: ± 0.3%/°C l ±0,25
Max. recommended extensions per minute: ​
approx. 15 to 40 (at 20°C)
I min.
Max. piston speed: 0.5 m/s

R2
14,5

ø50,2 ±0,1

M4 x 8 deep M4 x 8 deep
(4x) (4x) V>max
M6 valve
2496.12.00490.
Gas spring with through b
​ ore
23

28

passage
top view View X
Order No Strokemax. lmin. l g2*
2496.12.00490.016 16 96 112 88
2496.12.00490.025 25 105 130 97
2496.12.00490.050 50 130 180 122
2496.12.00490.080 80 160 240 152
*see mounting example

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00490. 016 025 050 080 100
150 1,6
140
1,5
130
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70
1,1
60
50 1,0
100 200 300 400 500 0 10 25 50 75 100
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F235


Gas Spring with through bore passage
Mounting variations

2480.055.01500 2480.057.01500
stroke

stroke
M6 (4x)
M6 (4x)
27
27
16

+2 +2
16

ø75,2 +0,5
y ø75,2 +0,5
y

A-A ø11 (4x)


ø11(4x) 73,5 90
73,5
x x
122
73,5

x
73,5

90

x
y
y
A A

2480.064.015004)
Notes:
A-A
stroke

4) Square collar flange, non-


M6 (2x) rotating, fixing for composite
connection.
27

5) Machine screws with hexa-


gonal socket (compact head
+2
ø75,2 +0,5 recommended).
5)
26

90
73,5
ø10,5
5)

A
73,5

90

A
stroke

Mounting examples:
stroke

g2
3

27

+2
ø75,2 +0,5
+1,0
ø75,2 +0,5

ø75,2
+2
+0,5
see Note!

F236 subject to alterations


Gas spring with through bore passage
Note: 2496.12.01060.
Initial spring force at 150 bar = 1060 daN

When mounting to floor, contact over the ​


entire floor of the cylinder tube must be ​
ensured!

Stroke max.
ø50
Order No for spare parts kit: 2496.12.01060 ø25,4

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar

3
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C

19
R2,5
Temperature related force increase: ± 0.3%/°C l ±0,25
Max. recommended extensions per minute: ​ I min.
approx. 15 to 40 (at 20°C)
Max. piston speed: 0.5 m/s
R2,5
18

ø75,2 ±0,1

M6 x 12 deep M6 x 12 deep
(4x) (4x)
V>max
M6 valve

2496.12.01060.
Gas spring with through b
​ ore
48
36

passage
top view View X Order No Strokemax. lmin. l g2*
2496.12.01060.016 16 106 122 96
2496.12.01060.025 25 115 140 105
2496.12.01060.050 50 140 190 130
2496.12.01060.080 80 170 250 160
2496.12.01060.100 100 190 290 180
*see mounting example

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.01060. 016 025 050 080 100
150 1,6
140
1,5
130
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70
1,1
60
50 1,0
250 500 750 1000 1250 0 10 25 50 75 100
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F237


F238 subject to alterations
Gas springs with
increased spring
force POWER LINE

F239
Gas Spring POWERLINE
Mounting variations
2480.051.03.00030 2480.051.03.00030

M3 (4x) ø7

1
9

21,5
45
32
25

t t
2480.051.00030 2480.051.00030 2480.052.00030

i n g o u i n g o u
phas phas
M3 (4x) ø7 ø7
1
7

9
20,5

45 45
32 32
25

25

Mounting examples:

+1
Ø +0,5

1)
10
10

F240 subject to alterations


Gas spring POWERLINE
Note: 2487.12.00170.
Initial spring force at 180 bar = 170 daN

Worn gas springs cannot be repaired, they ​


have to be replaced completely.

1) Fixing at bottom thread only recommanded ​


for stroke length up to 50 mm.

Stroke max.
Pressure medium: Nitrogen N2 ø11
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C

1
Temperature related force increase: ± 0.3%/°C

17
Max. recommended extensions per minute: R1
l ±0,25
l min.
approx. 40 to 100 (at 20°C)
6

5
Max. piston speed: 1.6 m/s R1

ø19 ±0,1

VDI ISO
X

S>max V>max P>max


View X
2487.12.00170.
valve M6
Gas spring POWERLINE
Order No Strokemax. lmin. l
2487.12.00170.007 7 37 44
2487.12.00170.010 10 40 50
2487.12.00170.015 15 45 60
2487.12.00170.019 19 49 68
2487.12.00170.025 25 55 80
2487.12.00170.038 38 68 106
2487.12.00170.050 50 80 130
2487.12.00170.063 63 93 156
2487.12.00170.075 75 110 185
2487.12.00170.080 80 115 195
2487.12.00170.100 100 135 235
2487.12.00170.125 125 160 285

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
010
007 015 019 025 038 050 063 075 080 100 125
180 1,7
170
160 1,6
150
charge pressure (bar)

pressure rise factor

140 1,5
130
1,4
120
110
1,3
100
90 1,2
80
70 1,1
60
50 1,0
0 50 100 150 200 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F241


Gas spring POWERLINE
Mounting variations
2480.051.00150 2480.053.00150

Mounting examples:

F242 subject to alterations


Gas spring POWERLINE
Note: 2487.12.00320.
Initial spring force at 180 bar = 320 daN

Worn gas springs cannot be repaired, they ​


have to be replaced completely.

Pressure medium: Nitrogen N2


Max. filling pressure: 180 bar
Min. filling pressure: 25 bar

Stroke max.
Working temperature: 0°C to +80°C ø15
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)

1
Max. piston speed: 1.6 m/s
R1
17
l ±0,25
l min.

5
ø24,9 ±0,1

ISO
X

S>max V>max P>max


View X
2487.12.00320.
valve M6
Gas spring POWERLINE
Order No Strokemax. lmin. l
2487.12.00320.007 7 37 44
2487.12.00320.010 10 40 50
2487.12.00320.015 15 45 60
2487.12.00320.019 19 49 68
2487.12.00320.025 25 55 80
2487.12.00320.038 38 68 106
2487.12.00320.050 50 80 130
2487.12.00320.063 63 93 156
2487.12.00320.075 75 110 185
2487.12.00320.080 80 115 195
2487.12.00320.100 100 135 235
2487.12.00320.125 125 160 285

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
010
007 015 019 025 038 050 063 075 080 100 125
180 1,7
170
160 1,6
150
charge pressure (bar)

1,5
pressure rise factor

140
130
1,4
120
110
1,3
100
90 1,2
80
70 1,1
60
50 1,0
0 50 100 150 200 250 300 350 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F243


Gas Spring POWERLINE
Mounting variations
2480.022.00150

50 ø7 (4x)

50
35
12
35

4
ø28,5

7
ø32,5

2480.055.00150 2480.057.00150
stroke
stroke

M5 (4x) M3 (4x)
17

17

+2 +2
y ø32 +0,5 y ø32 +0,5
9

A-A ø7 (4x)
ø7 (4x) 35
45
x x 35
60
35

x
35

45

x
y
y
A A

2480.044.03.00150 2) 2480.044.00150 2) Notes:


2) Attention:
54
68
The spring force must be
22
absorbed by the stop surface.
10

32,2
45
22,5
ø32,1

48

15
20,9
4

41
90
9 (2x)
50
20
20

72
ø9
ø15

Mounting examples: +1,0


Ø +0,5

F244 subject to alterations


Gas spring POWERLINE
Note: 2487.12.00350.
Initial spring force at 180 bar = 350 daN

Order No for spare parts kit: 2487.12.00350

Pressure medium: Nitrogen N2


Max. filling pressure: 180 bar

Stroke max.
ø16
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C M6
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

12,5
approx. 20 to 100 (at 20°C)

2
Max. piston speed: 1.6 m/s
l ±0,25 R1
l min.

3,5
4
6

valve M6
ø27

ø32 -0,2

VDI ISO
X

TM
S>max V>max Flex Guide
View X P>max

20 2487.12.00350.
M6 x 6 tief Gas spring POWERLINE
(2x)
Order No Strokemax. lmin. l
2487.12.00350.010 10 40 50
2487.12.00350.013 13 43 56
2487.12.00350.016 16 46 62
2487.12.00350.019 19 49 68
2487.12.00350.025 25 55 80
2487.12.00350.032 32 62 94
2487.12.00350.038 38 68 106
2487.12.00350.050 50 80 130
2487.12.00350.063 63 93 156
2487.12.00350.075 75 105 180
2487.12.00350.080 80 110 190
2487.12.00350.100 100 130 230
2487.12.00350.125 125 155 280

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
013 019
010 016 025 032 038 050 063 075 080 100 125
180
170 1,6
160
150 1,5
charge pressure (bar)

pressure rise factor

140
130 1,4
120
110 1,3
100
90 1,2
80
70 1,1
60
50 1,0
0 100 200 300 400 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F245


Gas Spring POWERLINE
Mounting variations
2480.022.00250

55
40

55
40
12

7
ø7 (4x)

2480.055.00250 2480.057.00250 2480.007.00250 2480.008.00250 3)


stroke

stroke
M4 (4x)
M5 (4x)
17

17

7
20
+2 y +2

7
y ø38 +0,5 ø38 +0,5

ø7

2,5
A-A ø7 (4x)
9

ø7 (2x)
ø7 (4x) 40 52
40
x x

48
20
x
40

68

x
40

52

y 56,6
y
56,6 76,6
A A

2480.044.03.00250 2) 2480.044.00250 2) 2480.010.00250.055 3)


59 2480.010.00250.095* 3)
74 25 ø44,5
ø39,3
16

38,2
55
ø38,2

27,5
54

15
23,9

*95
55
4

43
95
12

9 (2x)
54
20

40
52
20

ø7 (4x)

77
ø9
ø15 40
52

Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.

F246 subject to alterations


Gas spring POWERLINE
Note: 2487.12.00500.
Initial spring force at 150 bar = 470 daN

Order No for spare parts kit: 2487.12.00500

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar

Stroke max.
ø20
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C M6
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

12,5
approx. 20 to 100 (at 20°C)

2
Max. piston speed: 1.6 m/s
l ±0,25 R1
l min.

4
4
6

valve M6
ø33
ø38 -0,2

VDI ISO
X

TM
S>max V>max Flex Guide
P>max
View X

20 2487.12.00500.
M6 x 8 deep
(4x)
Gas spring POWERLINE
Order No Strokemax. lmin. l
2487.12.00500.010 10 40 50
45°

2487.12.00500.013 13 43 56
25

2487.12.00500.016 16 46 62
valve M6 2487.12.00500.019 19 49 68
2487.12.00500.025 25 55 80
2487.12.00500.032 32 62 94
2487.12.00500.038 38 68 106
2487.12.00500.050 50 80 130
2487.12.00500.063 63 93 156
2487.12.00500.075 75 105 180
2487.12.00500.080 80 110 190
2487.12.00500.100 100 130 230
2487.12.00500.125 125 155 280

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
013 019
010 016 025 032 038 050 063 075 080 100 125
150 1,6
140
1,5
130
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70
1,1
60
50 1,0
0 100 200 300 400 500 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F247


Gas spring POWERLINE
Mounting variations
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500

ø15 (2x) ø15 (2x)


12
12
12

ø9 M10 (2x) M10 (2x) 70

12

12
(2x) 20
50

20

20
ø15

12

12
ø15 (2x) ø15 (2x)

70
50
M10 (2x) ø9 (2x)
(2x) DIN 74 - 70 DIN 74 - 70
70
Km 8 (4x) 50 Km 8 (4x) 50
50
20

20

20
70
50

70
50
70
50

20

7
ø9 (4x)

2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)


23 6) stroke

23 6) stroke
M5 (4x)
M6 (4x)

7
25
13

+2 +2
13

ø45,2 +0,5
y ø45,2 +0,5
y

ø9

2,5
A-A ø9 (4x) ø9 (2x)
ø9 (4x) 50 64
50

56
25
x x

50
x
50

86

50

64

x
y 70,7
y
70,7 70,7 95,8
A A

2480.044.03.00500 2) 2480.044.00500 2) 2480.010.00500.095 3)

80 64
28 ø52
ø46
22

45,5
60
ø45,5

60

30

15
27,5

95
4

45
12

100
9 (2x)
60
20

45,5
64
20

ø7 (4x)

ø9 82
ø15 45,5
64

2480.064.00500 4) Note:
stroke

A-A 2) Attention:
M5 (2x) The spring force must be absor-
bed by the stop surface!
23

3) Not for use with composite


connection.
ø45,2 +2
+0,5 4) Square collar flange, non-ro-
5)
tating, fixing for composite
connection.
18,4

64 5) Machine screws with hexa-


50 gonal socket (compact head
ø9 recommended)
A 6) Installation height increased
50

64

from 22 mm to 23 mm according


to VDI 3003.
A

F248 subject to alterations


Gas spring POWERLINE
Note: 2487.12.00750. .1
Initial spring force at 150 bar = 750 daN

Order No for spare parts kit: 2487.12.00750

Pressure medium: Nitrogen N2

Stroke max.
Max. filling pressure: 150 bar
ø25
Min. filling pressure: 25 bar M6
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

16,5
approx. 20 to 100 (at 20°C)

2
Max. piston speed: 1.6 m/s
l ±0,25 R1
l min.

4
4
6

ø40 valve M6
±0,1
ø45,2

VDI ISO
X

TM
S>max V>max Flex Guide
P>max
View X

20 2487.12.00750.​ .1
M8 x 6 deep Gas spring POWERLINE
(2x)
Order No Strokemax. lmin. l
2487.12.00750.010.1 10 42 52
2487.12.00750.013.1 13 45 58
2487.12.00750.016.1 16 48 64
2487.12.00750.019.1 19 51 70
2487.12.00750.025.1 25 57 82
2487.12.00750.032.1 32 64 96
2487.12.00750.038.1 38 70 108
2487.12.00750.050.1 50 82 132
2487.12.00750.063.1 63 95 158
2487.12.00750.075.1 75 107 182
2487.12.00750.080.1 80 112 192
2487.12.00750.100.1 100 132 232
2487.12.00750.125.1 125 157 282

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
013 019
010 016 025 032 038 050 063 075 080 100 125
150
140 1,6
130 1,5
charge pressure (bar)

pressure rise factor

120
110 1,4
100
1,3
90
80 1,2
70
1,1
60
50 1,0
0 100 200 300 400 500 600 700 800 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F249


Gas Spring POWERLINE
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750

ø15 (2x) ø15 (4x)


ø9 75
12

12
M10 (2x) M10 (2x)
12

56,5

12

12
20

20

20
ø15
ø15 (2x) ø15 (2x)

12

12
M10 ø9 (4x)

56,5
75
(2x) DIN 74 - 75 DIN 74 - 75
75
Km 8 (4x) 56,5 Km 8 (4x) 56,5
56,5
24
56,5

56,5
56,5

75

75
75

20

20

20

12
ø9 (4x)

2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)


24 6) stroke

24 6) stroke
M5 (4x)
M6 (4x)

14,2
30
ø50,2
+2 y ø50,2
+2
13

y +0,5 +0,5
13

14,2
ø13

2,5
A-A ø9 (4x) ø13 (2x)
ø9 (4x) 56,5 70
56,5
x x

61
30
56,5
x
56,5

95

56,5

x
70

y 80
y
80 80 110
A A

2480.064.00750 4) 2480.044.00750 2) 2480.010.00750.115 3) 2480.045.00750 2)


A-A
24 6) stroke

90 65
M5 (2x) 40 ø57
ø51,2 5 6)

70
50,5

13
80

38

4 ±0,1
40

20

+2
ø50,2 +0,5
115

5)
60 10 +0,1
34,5
130 11
12
19,5

70 9 (2x) 22
12
56,5 25,5
ø9
30

56,5
70

5)
ø9 (4x)

A
33
56,5

70

110
56,5
A 70

2480.047.00750 2) 2480.044.03.00750 2) Note:


2) Attention:
90 The spring force must be absor-
30 bed by the stop surface!
25

19 60 3) Not for use with composite


ø18
32 connection.
ø50,5
11

70

4) Square collar flange, non-ro-


ø15

30

tating, fixing for composite


5
28,1 20

60

connection.
ø9

5) Machine screws with hexa-


9 68
10 +0,1 gonal socket (compact head
recommended)
4±0,1

30

ø11,5 6) Installation height increased


from 22 mm to 24 mm,
DIN 74 - Km 10 (2x) ø11 installation position from
DIN 74 - Km 8 (2x) ø18 3 mm to 5 mm according to
VDI 3003.

F250 subject to alterations


Gas spring POWERLINE
Note: 2487.12.01000. .1
Initial spring force at 150 bar = 920 daN

Order No for spare parts kit: 2487.12.01000

Pressure medium: Nitrogen N2

Stroke max.
Max. filling pressure: 150 bar ø28
M6
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

17,5
approx. 20 to 100 (at 20°C)

3
Max. piston speed: 1.6 m/s
l ±0,25 R2
l min.

7
8
6

ø43 valve M6
±0,1
ø50,2

VDI ISO
X

TM
S>max V>max Flex Guide
P>max
View X

20 2487.12.01000.​ .1
M8 x 6 deep Gas spring POWERLINE
(2x)
Order No Strokemax. lmin. l
2487.12.01000.013.1 13 51 64
2487.12.01000.016.1 16 54 70
2487.12.01000.019.1 19 57 76
2487.12.01000.025.1 25 63 88
2487.12.01000.032.1 32 70 102
2487.12.01000.038.1 38 76 114
2487.12.01000.050.1 50 88 138
2487.12.01000.063.1 63 101 164
2487.12.01000.075.1 75 113 188
2487.12.01000.080.1 80 118 198
2487.12.01000.100.1 100 138 238
2487.12.01000.125.1 125 163 288

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
016
013 019 025 032 038 050 063 075 080 100 125
150
140 1,6
130 1,5
charge pressure (bar)

pressure rise factor

120
110 1,4
100
1,3
90
80 1,2
70
1,1
60
50 1,0
0 200 400 600 800 1000 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F251


Gas spring POWERLINE
Mounting variations
2480.011.01000 2480.011.01000.2 2480.022.01000

ø18 (2x) ø18 (2x)


ø9 (2x)

12
12
12
ø9
M12 (2x) 100
(2x)

12

20
73,5

20
ø15

12

73,5
100
ø15 (2x) ø18 (4x) M12 (2x) ø11 (2x)

ø11 (2x)
100 (2x)
100
73,5 73,5
24
73,5

73,5
100

100

12
20

20
ø11 (4x)

2480.057.01000 2480.057.03.01000
stroke

stroke
M6 (4x) M5 (4x)
27

27
+2 +2
16

16
y ø63,2 +0,5
y ø63,2 +0,5

ø11 (4x) ø11 (4x)


90 80
73,5 64
x x
x x
73,5

64
90

y y 80

2480.064.01000 4) 2480.044.03.01000 2) 2480.007.01000


stroke

A-A
108
M6 (2x)
27
27

ø63,5

82

14,2
30
36,5

+2
ø63,2
ø13

+0,5
5

5)
23,9

80 84
64
ø10,5
30

62

A
64

80

ø11
ø18
A 92 92

Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)

F252 subject to alterations


Gas spring POWERLINE
Note: 2487.12.01500.
Initial spring force at 150 bar = 1500 daN

Order No for spare parts kit: 2487.12.01500

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar

Stroke max.
Min. filling pressure: 25 bar ø36
Working temperature: 0°C to +80°C M6
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​
approx. 50 to 100 (at 20°C)

3
Max. piston speed: 1.6 m/s

19
l ±0,25
l min. R2

8
6

7
ø56 valve M6
ø63,2 ±0,1

VDI ISO
X

TM
S>max V>max Flex Guide
View X P>max

20
2487.12.01500.
M8 x 6 deep
(2x) Gas spring POWERLINE
Order No Strokemax. lmin. l
2487.12.01500.013 13 57 70
2487.12.01500.016 16 60 76
2487.12.01500.019 19 63 82
2487.12.01500.025 25 69 94
2487.12.01500.032 32 76 108
2487.12.01500.038 38 82 120
2487.12.01500.050 50 94 144
2487.12.01500.063 63 107 170
2487.12.01500.075 75 119 194
2487.12.01500.080 80 124 204
2487.12.01500.100 100 144 244
2487.12.01500.125 125 169 294

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
013 019
016 025 032 038 050 063 075 080 100 125
150
140 1,6
130 1,5
charge pressure (bar)

pressure rise factor

120
110 1,4
100
1,3
90
80 1,2
70
1,1
60
50 1,0
0 200 400 600 800 1000 1200 1400 1600 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F253


Gas Spring POWERLINE
Mounting variations
2480.011.01500 2480.011.01500.2 2480.022.01500

100
100 100
73,5

M20
73,5

M20
73,5

73,5
100

ø40
73,5
100

73,5
40

100
ø11 (4x)

15
ø15 (4x)

12
DIN 74 -

20
24

14
Km 8 (4x)

20

12
12

ø9 ø9 (4x) ø11 (4x)


ø11
DIN 74 - Km 10 (4x) ø18 (4x)

2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)


stroke

stroke
M6 (4x)
M6 (4x)
29
29

14,2
30
16

+2 +2
16

14,2
ø13
y ø75,2 +0,5 ø75,2 +0,5

2,5
A-A ø11 (4x) ø13 (2x)
ø11(4x) 73,5 90
73,5

86
30
73,5
x x
73,5

122

x
73,5

90

x
y 104
y
104 104 134
A A

2480.064.01500 4) 2480.044.01500 2) 2480.010.01500.130 3) 2480.045.01500 2)


stroke

A-A 115 90
M6 (2x) 52,5 ø85
ø77 3

101
29

75,5
105

19
57
52,5

4 ±0,1
20

+2
130

ø75,2 +0,5
5) 10 +0,1
26

73,5 43,5
16

160 10
11 (2x) 28
90 13,5
73,5 32
30

73,5

ø10,5
92
ø11 (4x)

5)
37
73,5

A
90

137
73,5
A 92

2480.047.01500 2) 2480.044.03.01500 2) Note:


2) Attention:
125 The spring force must be absor-
35 bed by the stop surface!
32

21
ø20
90 3) Not for use with composite
connection.
ø75,5
13

94

38
4) Square collar flange, non-ro-
ø15

42
37 40

tating, fixing for composite


90

connection.
ø9

5) Machine screws with hexa-


gonal socket (compact head
100
9 10 +0,1
recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F254 subject to alterations


Gas spring POWERLINE
Note: 2487.12.02400.
Initial spring force at 150 bar = 2400 daN

Order No for spare parts kit: 2487.12.02400

Pressure medium: Nitrogen N2

Stroke max.
Max. filling pressure: 150 bar ø45
Min. filling pressure: 25 bar M6
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

21
approx. 20 to 100 (at 20°C)

3
Max. piston speed: 1.6 m/s
l ±0,25 R2
l min. ,5

7
8
6

ø67 valve M6
ø75,2 ±0,1

VDI ISO
X

TM
S>max V>max Flex Guide
View X P>max

ø40 2487.12.02400.
Gas spring POWERLINE
90°

Order No Strokemax. lmin. l


M8 x 6 deep 2487.12.02400.016 16 61 77
2487.12.02400.019 19 64 83
(4x) 2487.12.02400.025 25 70 95
2487.12.02400.032 32 77 109
2487.12.02400.038 38 83 121
2487.12.02400.050 50 95 145
2487.12.02400.063 63 108 171
2487.12.02400.075 75 120 195
2487.12.02400.080 80 125 205
2487.12.02400.100 100 145 245
2487.12.02400.125 125 170 295

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
016 019 025 032 038 050 063 075 080 100 125
150 1,7
140
1,6
130
charge pressure (bar)

pressure rise factor

120 1,5
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 500 1000 1500 2000 2500 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F255


Gas Spring POWERLINE
Mounting variations
2480.011.03000 2480.011.03000.2 2480.022.03000

120
120 92
120

M20
92

M20
92

120

ø60
92
120

60
92

120
92
ø15 (4x)
ø20 ø13,5 (4x)
ø15

14
24

12
14
20

13
ø9 ø9 (4x) ø13 (4x)
13

20
ø13,5 ø20 (4x)

2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)


stroke

stroke
M6 (4x)
M6 (4x)
33

33

14,2
40
ø95,2
+2 y ø95,2
+2
18

y +0,5 +0,5
18

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 92 110
92

106
x x

40
92
x
150
92

110

x
92

y 130
y
130 130 170
A A

2480.064.03000 4) 2480.044.03000 2) 2480.010.03000.140 3) 2480.045.03000 2)


A-A
stroke

145 110
M6 (2x) 67,5 ø108
ø96,8 3

121
33

125

95,5

19
66,5
62,5

4 ±0,1
20

+2
ø95,2 +0,5
140

5)
90 10 +0,1
46,5
30

195 11
16

13 (2x) 28
110 13,5
92 35
ø12,5
30

116
92

5)
ø13 (4x)

A
63
110
92

170
92
A 116

2480.047.03000 2) 2480.044.03.03000 2) Note:


2) Attention:
140 The spring force must be absor-
40 bed by the stop surface!
33

26 110 3) Not for use with composite


ø24
63,5 connection.
115
ø95,5
15

4) Square collar flange, non-ro-


ø15

52,5
60

tating, fixing for composite


110

connection.
ø9

5) Machine screws with hexa-


9 115
10 +0,1
36,5

gonal socket (compact head


recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F256 subject to alterations


Gas spring POWERLINE
Note: 2487.12.04200.
Initial spring force at 150 bar = 4200 daN

Order No for spare parts kit: 2487.12.04200

Pressure medium: Nitrogen N2

Stroke max.
Max. filling pressure: 150 bar ø60
Min. filling pressure: 25 bar M8
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

24
approx. 20 to 100 (at 20°C)

3
Max. piston speed: 1.6 m/s
l ±0,25
R2
l min. ,5

7
8
10,5

ø87 G 1/8
ø95,2 ±0,1 valve

VDI ISO
X

TM
S>max V>max Flex Guide
View X P>max

ø60 2487.12.04200.
Gas spring POWERLINE
90°

Order No Strokemax. lmin. l


2487.12.04200.016 16 74 90
M8 x 12 deep 2487.12.04200.019 19 77 96
(4x) 2487.12.04200.025 25 83 108
2487.12.04200.032 32 90 122
2487.12.04200.038 38 96 134
2487.12.04200.050 50 108 158
2487.12.04200.063 63 121 184
2487.12.04200.075 75 133 208
2487.12.04200.080 80 138 218
2487.12.04200.100 100 158 258
2487.12.04200.125 125 183 308

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
016 019 025 032 038 050 063 075 080 100 125
150 1,7
140
1,6
130
charge pressure (bar)

pressure rise factor

120 1,5
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 500 1500 2500 3500 4500 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F257


Gas Spring POWERLINE
Mounting variations
2480.011.05000 2480.011.05000.2 2480.022.05000

140 140
140

M20
109,5

M20
109,5
109,5

109,5
109,5

140

ø80
140

80

109,5
140
ø20 ø13,5 (4x)

20
13
ø18 ø18 (4x)
24

15

12
13

15
20
ø11 ø13 (4x)
ø13,5 ø11 (4x) ø20 (4x)

2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)


stroke

stroke
M6 (4x)
M6 (4x)
36

36

14,2
50
21

+2 +2
21

ø17

14,2
y ø120,2 +0,5 ø120,2 +0,5

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 109,5 130

131
109,5

109,5

50
x x
109,5

175

x
109,5

130

x
y 155
y
155 155 205
A A

2480.064.05000 4) 2480.044.05000 2) 2480.010.05000.160 3) 2480.045.05000 2)


stroke

A-A 165 140


M6 (2x) 77,5 ø130
ø122 3

149
36

120,5
148

19
79
74

4 ±0,1
20

+2
160

ø120,2 +0,5
5)
102,5 10 +0,1
48
16

220 11,5
32,5

130 13 (2x) 28
18
109,5 36,5
109,5
30

138

ø12,5
ø15 (4x)

5)
109,5

88
130

A
195
109,5
A 138

2480.047.05000 2) 2480.044.03.05000 2) Note:


170
2) Attention:
The spring force must be absor-
50 bed by the stop surface!
58

36 130
3) Not for use with composite
ø120,5

ø26
140
17,5

connection.
88,9
4) Square collar flange, non-ro-
65
ø18

80

7
130

tating, fixing for composite


connection.
ø11

145 5) Machine screws with hexa-


10 +0,1 gonal socket (compact head
39

recommended)
4±0,1

11
30

ø17,5
DIN 74 - Km 16 (2x) ø13,5
DIN 74 - Km 10 (2x) ø20

F258 subject to alterations


Gas spring POWERLINE
Note: 2487.12.06600.
Initial spring force at 150 bar = 6630 daN

Order No for spare parts kit: 2487.12.06600

Pressure medium: Nitrogen N2

Stroke max.
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar ø75
M8
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

25,5
approx. 20 to 100 (at 20°C)

3
Max. piston speed: 1.6 m/s l ±0,25
R2
l min. ,5

7
8
10,5

ø112 G 1/8
ø120,2 ±0,1 valve

VDI ISO
X

TM
View X S>max V>max Flex Guide
P>max
ø80
2487.12.06600.
Gas spring POWERLINE
90°

Order No Strokemax. lmin. l


2487.12.06600.016 16 84 100
2487.12.06600.019 19 87 106
M10 x 12 deep 2487.12.06600.025 25 93 118
(4x) 2487.12.06600.032 32 100 132
2487.12.06600.038 38 106 144
2487.12.06600.050 50 118 168
2487.12.06600.063 63 131 194
2487.12.06600.075 75 143 218
2487.12.06600.080 80 148 228
2487.12.06600.100 100 168 268
2487.12.06600.125 125 193 318

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
016 019 025 032 038 050 063 075 080 100 125
150
140 1,6
130 1,5
charge pressure (bar)

pressure rise factor

120
110 1,4
100
1,3
90
80 1,2
70
1,1
60
50 1,0
0 1000 2000 3000 4000 5000 6000 7000 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F259


Gas spring POWERLINE
Mounting variations
2480.007.07500 2480.008.07500 3) 2480.011.07500 2480.011.07500.2

190 190
138 138
14,2

M20
50

M20
14,2
ø21

ø100
100
190
138

190
138
2,5
ø21 (2x)

ø26 ø17,5 (4x)

170
50

15
138

15
ø18 ø18 (4x)

17
195 ø11 ø11

17

20
20
195 195 245 ø17,5 ø26 (4x) (4x)

2480.011.03.07500 2480.011.03.07500.2 2480.022.07500

190 190
138 138 190
M20

M20

138
ø100
190

100
138

190
138

190
138

ø20 (4x) ø13,5 (4x)


ø18 (4x)
15
15

ø18 (4x) 24
13

13

12
ø11 ø11
ø17,5 (4x)
20
20

ø13,5 (4x) (4x) ø20 (4x) (4x)

2480.044.07500 2) 2480.044.03.07500 2) 2480.055.07500 2480.057.07500


stroke

stroke
200 200
95 M6 (4x)
M6 (4x)
68

41

41
150,5
200

ø150,5

170
100

y
20

+2 +2
ø150,2 +0,5 ø150,2 +0,5
27

27
80
7

120
260 A-A ø17,5
13 (2x) 175 ø17,5 138 (4x) 162
(4x) 138
x x
30

30

x
220
138

x
138

230
162

ø13,5 y
ø20 y
A A

2480.064.07500 4) Note:
A-A
stroke

2) Attention:
M6 (2x) The spring force must be
absorbed by the stop surface.
41

3) Note:
Not for use with composite
ø150,2 +2
+0,5
connection.
5) 4) Square collar flange, non-
rotating, fixing for composite
162 connection.
38

138 5) Machine screws with hexa-go-


ø16,5 nal socket (compact head
A recommended).
162
138

F260 subject to alterations


Gas spring POWERLINE
Note: 2487.12.09500.
Initial spring force at 150 bar = 9500 daN

Order No for spare parts kit: 2487.12.09500

Pressure medium: Nitrogen N2


Max. filling pressure: 150 bar

Stroke max.
Min. filling pressure: 25 bar
ø90
Working temperature: 0°C to +80°C M8
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

27,5
approx. 20 to 100 (at 20°C)

3
Max. piston speed: 1.6 m/s
R2
l ±0,25

,5
l min.

8
8
10,5

ø142 G 1/8
ø150,2 ±0,1 valve

VDI ISO
X

View X S>max Flex Guide


TM
V>max P>max
ø100
2487.12.09500.
Gas spring POWERLINE
90°

Order No Strokemax. lmin. l


2487.12.09500.019 19 97 116
2487.12.09500.025 25 103 128
M10 x 13 deep 2487.12.09500.032 32 110 142
(4x) 2487.12.09500.038 38 116 154
2487.12.09500.050 50 128 178
2487.12.09500.063 63 141 204
2487.12.09500.075 75 153 228
2487.12.09500.080 80 158 238
2487.12.09500.100 100 178 278
2487.12.09500.125 125 203 328

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
019 025 032 038 050 063 075 080 100 125
150
140 1,6
130 1,5
charge pressure (bar)

120
pressure rise factor

110 1,4
100
1,3
90
80 1,2
70
1,1
60
50 1,0
0 2000 4000 6000 8000 10000 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F261


Gas Spring POWERLINE
Mounting variations
2480.011.10000.2 2480.011.10000 2480.022.10000

210 210
170 170 210
M20

M20
170
120

120
210
170

210
170

210
170
ø26 ø26
15

13
ø20 ø20 24

13
ø13,5 ø13,5 ø17 (4x)
17

17
25

25
ø17,5 ø17,5

2480.057.10000 stroke 2480.007.10000

M6 (4x)
47

16
y +2 58
ø195,2 +0,5
27

ø21
ø17,5
(4x) 210
170
x

169
x
170

210

y
240 240

F262 subject to alterations


Gas spring POWERLINE
Note: 2487.12.20000.
Initial spring force at 150 bar = 20000 daN

Order No for spare parts kit: 2487.12.20000

Stroke max.
Pressure medium: Nitrogen N2 ø130
Max. filling pressure: 150 bar M8
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

33,5
Max. recommended extensions per minute: ​

3
approx. 10 to 100 (at 20°C)
Max. piston speed: 1.6 m/s l ±0,25 R2
,5
l min.

8
8
15

ø186,65 G 1/8
ø195 -0,2 valve

ISO
X

View X
TM
S>max V>max Flex Guide
ø120 P>max

2487.12.20000.
Gas spring POWERLINE
90°

Order No Strokemax. lmin. l


2487.12.20000.019 19 129 148
2487.12.20000.025 25 135 160
M12 x 16 deep 2487.12.20000.032 32 142 174
2487.12.20000.038 38 148 186
(4x)
2487.12.20000.050 50 160 210
2487.12.20000.063 63 173 236
2487.12.20000.075 75 185 260
2487.12.20000.080 80 190 270
2487.12.20000.100 100 210 310
2487.12.20000.125 125 235 360

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
019 025 032 038 050 063 075 080 100 125
150 1,7
140
1,6
130
charge pressure (bar)

pressure rise factor

120 1,5
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 5000 10000 15000 20000 25000 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F263


F264 subject to alterations
Gas Springs CX
Compact Xtreme

F265
Gas Spring CX, Compact Xtreme
Mounting variations
2480.022.00150

50 ø7 (4x)

50
35
12
35

ø28,5

7
ø32,5

2480.044.03.00150 2) Note:
68 2) Attention:
The spring force must be absor-
bed by the stop surface!
10
ø32,1

48
20,9
4

50
20

ø9
ø15

Mounting examples:

+1,0
ø32 +0,5
see Note!

F266 subject to alterations


Gas spring CX, Compact Xtreme
Note: 2497.12.00500.
Initial spring force at 200 bar = 500 daN

Order No for spare parts kit: 2497.12.00500

* For stroke lengths over 25 mm, the gas ​pres-

stroke max.
sure springs in the tool should be ​attached to
the base through the threaded ​holes. ø18
When mounting to floor, contact over the ​
entire floor of the cylinder tube must ​be
ensured!
Before fitting the adapter base plate remove ​

3
the valve from the gas spring.
If vibration occurs, tighten the fixing screws ​
accordingly. I
I min.
Pressure medium: Nitrogen N2
Max. filling pressure: 200 bar

5,5
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ X
approx. 70 to 200 (at 20°C)
Max. piston speed: 1.6 m/s ø32 ±0,1

2497.00.20.00500
Adapter baseplate with connecting fitting, 15 TM
without valve (only for use with composite S>max V>max Flex Guide
P>max
connections)
M6 (2x) 2497.12.00500.
M6 Valve M6 (2x)
60° 52° Gas spring CX, Compact ​
10,5 x 4 deep (2x)

View X Xtreme
Order No Strokemax. lmin. l
Socket cap screws 2497.12.00500.010 10 65 75
6,2 (2x)

M6 x 18 (2x) 2497.12.00500.015 15 70 85
15 2497.12.00500.025 25 80 105
DIN EN ISO
2497.12.00500.038 38 92 130
4762 ø32 ±0,1 2497.12.00500.050 50 105 155
ø27 Connecting 2497.12.00500.063 63 127 190
M6 2497.12.00500.080 80 145 225
fitting
10,5
3,5

20 -0,2

M6
4

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00500. 010 015 025 038 050 063 080
200 1,6

175 1,5
charge pressure (bar)

pressure rise factor

150 1,4

125 1,3

100 1,2

75 1,1

50 1,0
0 100 200 300 400 500 600 0 5 10 20 30 40 50 60 70 80
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F267


Gas Spring CX, Compact Xtreme
Mounting variations
2480.022.00250

55
40

55
40
12

7
ø7 (4x)

2480.044.03.00250 2) 2480.044.00250 2) Note: Mounting Example:


59
74 25
2) Attention:
The spring force must be absor-
bed by the stop surface!
16

38,2
55
ø38,2

27,5
54

15
23,9
4

43
95
9 (2x)
54
20
20

77
ø9 with Adapter Baseplate
ø15

Mounting examples:

+1,0
ø38 +0,5
see Note! with Adapter Baseplate

F268 subject to alterations


Gas spring CX, Compact Xtreme
Note: 2497.12.01000.
Initial spring force at 200 bar = 1000 daN

Order No for spare parts kit: 2497.12.01000

* For stroke lengths over 25 mm, the gas ​pres-

stroke max.
sure springs in the tool should be ​attached to
the base through the threaded ​holes. ø25
When mounting to floor, contact over the ​
entire floor of the cylinder tube must ​be
ensured!
Before fitting the adapter base plate remove ​

3
the valve from the gas spring.
If vibration occurs, tighten the fixing screws ​
accordingly. I
I min.
Pressure medium: Nitrogen N2
Max. filling pressure: 200 bar

6,5
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C X
Max. recommended extensions per minute: ​
approx. 70 to 200 (at 20°C) ø38 ±0,1

Max. piston speed: 1.6 m/s

2497.00.20.01000
Adapter baseplate with connecting fitting, 17 TM
with valve S>max V>max Flex Guide
P>max

M6 (2x) 2497.12.01000.
M6 Valve M6 (2x)
Gas spring CX, Compact ​
10,5 x 6,5 deep (2x)

View X Xtreme
25
45°

Order No Strokemax. lmin. l


2497.12.01000.010 10 65 75
6,2 (2x)

Socket cap screws


2497.12.01000.015 15 70 85
M6 x 18 (2x) 17 2497.12.01000.025 25 80 105
DIN EN ISO 2497.12.01000.038 38 97 135
4762 ø38 ±0,1 2497.12.01000.050 50 110 160
ø32 2497.12.01000.063 63 142 205
Connecting 2497.12.01000.080 80 160 240
M6 fitting
10,5
4

20 -0,2

G 1/8
4

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.01000. 010 015 025 038 050 063 080
200 1,6

175 1,5
charge pressure (bar)

pressure rise factor

150 1,4

125 1,3

100 1,2

75 1,1

50 1,0
0 200 400 600 800 1000 1200 0 5 10 20 30 40 50 60 70 80
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F269


Gas Spring CX, Compact Xtreme
Mounting variations
2480.022.00750

75
56,5

56,5
75
24

12
ø9 (4x)

Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!

2480.044.00750 2) 2480.044.03.00750 2) Mounting Example:


90 90
40
25
50,5
80

ø50,5

70
40

20

30
5

60
130
9 (2x) 68
30

30

110 ø11 with Adapter Baseplate


ø18

Mounting examples:

+1,0
ø50,2 +0,5
see Note! with Adapter Baseplate

F270 subject to alterations


Gas spring CX, Compact Xtreme
Note: 2497.12.01900.
Initial spring force at 200 bar = 1900 daN

Order No for spare parts kit: 2497.12.01900

* For stroke lengths over 25 mm, the gas ​pres-

stroke max.
sure springs in the tool should be ​attached to
the base through the threaded ​holes. ø35
When mounting to floor, contact over the ​
entire floor of the cylinder tube must ​be
ensured!

3
Before fitting the adapter base plate remove ​
the valve from the gas spring.
If vibration occurs, tighten the fixing screws ​
accordingly. I
I min.
Pressure medium: Nitrogen N2

6,5
Max. filling pressure: 200 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C X
Max. recommended extensions per minute: ​
approx. 50 to 130 (at 20°C) ø50,2 ±0,1

Max. piston speed: 1.6 m/s

2497.00.20.01900
Adapter baseplate with connecting fitting, 26
TM
with valve S>max V>max Flex Guide
P>max

11 x 8,7 deep (2x)


2497.12.01900.
6,2 (2x) M6 Valve M6 (2x)
Gas spring CX, Compact ​
View X Xtreme
45°

Order No Strokemax. lmin. l


M6 (4x)
Socket cap screws 2497.12.01900.010 10 70 80
2497.12.01900.015 15 80 95
M6 x 18 (2x) 26 2497.12.01900.025 25 90 115
DIN EN ISO 2497.12.01900.038 38 112 150
4762 ø50,2 ±0,1
2497.12.01900.050 50 125 175
2497.12.01900.063 63 142 205
ø42,6 Connecting 2497.12.01900.080 80 165 245
M6 fitting
10,5
7

20 -0,2

G 1/8
8

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.01900. 010 015 025 038 050 063 080
200 1,6

175 1,5
charge pressure (bar)

pressure rise factor

150 1,4

125 1,3

100 1,2

75 1,1

50 1,0
0 500 1000 1500 2000 0 5 10 20 30 40 50 60 70 80
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F271


F272 subject to alterations
Compact
Gas springs
for small
displacement and
high forces
F273
Compact Gas Spring
Mounting variations
2480.053.00150

B-B A-A
54
38 30
B A

ø13 (4x)
36
52
25

27
M8

ø8,4 (4x)
3 B A 8 (4x)

2480.051.00150

M5 (4x) ø6,6 (2x)


9

ø25
50
38
30

Mounting examples:

+1,0
Ø +0,5
9

F274 subject to alterations


Compact gas spring
Note: 2490.14.00420.
Initial spring force at 150 bar = 420 daN

stroke max.
Worn gas springs cannot be repaired, they ​ ø12
have to be replaced completely.

Pressure medium: Nitrogen N2

11,5

1
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar R1
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

l ±0,25
Max. recommended extensions per minute:

I min.
approx. 50 to 100 (at 20°C)
Max. piston speed: 0.8 m/s Valve

5 R1

M6x5 deep

22,9

ø24,9 ±0,1

TM
V>max Flex Guide

2490.14.00420.
Compact gas spring
Order No Strokemax. lmin. l
2490.14.00420.006 6 50 56
2490.14.00420.010 10 60 70
2490.14.00420.016 16 75 91
2490.14.00420.025 25 95 120
2490.14.00420.032 32 108 140
2490.14.00420.040 40 125 165
2490.14.00420.050 50 145 195

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00420. 006 010 016 025 032 040 050
150 2,0
140 1,9
130 1,8
charge pressure (bar)

pressure rise factor

120 1,7
110 1,6
100 1,5
90 1,4
80 1,3
70 1,2
60 1,1
50 1,0
100 150 200 250 300 350 400 450 0 5 10 15 20 25 30 35 40 45 50
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F275


Compact gas spring
Mounting variations

2480.055.00150 2480.057.00150
stroke

stroke

M5 (4x) M3 (4x)
16

16

+2 +2
y ø32 +0,5 y ø32 +0,5
A-A ø7 (4x)
9

ø7 (4x) 35
45
x x 35
x
60
35

x
35

45

y
y
A A

2480.044.03.00150 2) Note:
68 2) Attention:
The spring force must be absor-
bed by the stop surface!
10
ø32,1

48
20,9
4

50
20

ø9
ø15

Mounting examples:
stroke
stroke

3
3

g2
16

+2
ø32 +0,5
see Note! +1,0
ø32 +0,5
+2
ø32 +0,5

F276 subject to alterations


Compact gas spring
Note: 2490.14.00750.
Initial spring force at 150 bar = 750 daN

Worn gas springs cannot be repaired, they ​


have to be replaced completely.

stroke max.
When mounting to floor, contact over the ​
entire floor of the cylinder tube must be ​
ensured! ø20

11,5

3
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar R1
Min. filling pressure: 25 bar
l ±0,25
Working temperature: 0°C to +80°C
l min.
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 50 to 100 (at 20°C) R1
Max. piston speed: 0.8 m/s
10,5

M6 Valve
±0,1
ø32

15 TM
S>max V>max Flex Guide
P>max

M6 x 5,5 deep
2490.14.00750.
(2x) Compact gas spring
View X
Order No Strokemax. lmin. l g2*
2490.14.00750.006 6 57 63 51
2490.14.00750.010 10 65 75 59
2490.14.00750.016 16 77 93 71
2490.14.00750.025 25 95 120 89
2490.14.00750.032 32 108 140 102
2490.14.00750.040 40 125 165 119
2490.14.00750.050 50 145 195 139
*see mounting example

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00750. 006 010 016 025 032 040 050
150 1,7
140
1,6
130
charge pressure (bar)

pressure rise factor

120 1,5
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 100 200 300 400 500 600 700 800 0 5 10 15 20 25 30 35 40 45 50
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F277


Compact gas spring
Mounting variations
2480.052.01000 2480.022.00250
ø38,2 ±0,1

14,5 55
40
ø7 (4x)

52

55
40
x 40
x
12
40

52

7
ø7 (4x)

2480.055.00250 2480.057.00250
stroke

15 stroke

M5 (4x) M4 (4x)
15

y y
ø7 (4x)
A-A
9

ø7 (4x) 40 52
40
x
x x
40

68

40

52

x
y y

A A

2480.044.03.00250 2) 2480.044.00250 2) Note: Mounting Example:


59 2) Attention:
74 25 The spring force must be absor-
bed by the stop surface!
16

38,2
55
ø38,2

27,5
54

15
23,9
4

43
95
9 (2x)
54
20
20

77
ø9 with Adapter Baseplate
ø15

Mounting examples:
stroke
stroke
3
3

g2
15

+2
ø38 +0,5
+1,0
ø38 +0,5
+2 see Note! with Adapter Baseplate
ø38 +0,5

F278 subject to alterations


Compact gas spring
Note: 2490.14.01000.
Initial spring force at 150 bar = 1000 daN

Order No for spare parts kit: 2490.14.01000

When mounting to floor, contact over the ​

stroke max.
entire floor of the cylinder tube must ​be
ensured! ø20
Before fitting the adapter base plate remove ​

10,5
the valve from the gas spring.

3
If vibration occurs, tighten the fixing screws ​
accordingly. R1

l ±0,25
Pressure medium: Nitrogen N2
I min.
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C R1
Temperature related force increase: ± 0.3%/°C
10,5

Max. recommended extensions per minute: ​ M6 Valve


approx. 100 (at 20°C)
Max. piston speed: 0.8 m/s ø38 ±0,1

2480.00.20.01000
Adapter baseplate with connecting fitting,
without valve (only for use with composite
connections) 17
TM
S>max V>max Flex Guide
P>max

M6 x 6,5 deep
2490.14.01000.
(2x) Compact gas spring
View X
Order No Strokemax. lmin. l g2*
2490.14.01000.006 6 55 61 49
2490.14.01000.010 10 68 78 62
2490.14.01000.016 16 84 100 78
2490.14.01000.025 25 110 135 104
2490.14.01000.032 32 135 167 129
2490.14.01000.040 40 155 195 149
2490.14.01000.050 50 180 230 174
*see mounting example

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.01000. 006 010 016 025 032 040 050
150 1,5
140
130 1,4
charge pressure (bar)

pressure rise factor

120
110 1,3
100
90 1,2
80
70 1,1
60
50 1,0
0 250 500 750 1000 0 5 10 15 20 25 30 35 40 45 50
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F279


Compact gas spring
Mounting variations
2480.052.1.01800 2480.022.00750
ø50,4 +0,1

75
19,5 56,5
ø9 (4x)

56,5
75
70
x 56,5
x
24
56,5

70

12
ø9 (4x)

2480.058.00750
stroke Note:
M5 (4x) 2) Attention:
The spring force must be absorbed
by the stop surface.
21

y ø50,2
+2
+0,5
13

ø9 (4x)
70
56,5
x
x
56,5

70

2480.044.00750 2) 2480.044.03.00750 2) Mounting Example:


90 90
40
25
50,5
80

ø50,5

70
40

20

30
5

60
130
9 (2x) 68
30

30

110 ø11 with Adapter Baseplate


ø18

Mounting examples:
stroke
stroke
3
3

g2
21

+2
ø50,2 +0,5
+1,0
ø50,2 +0,5
+2 see Note! with Adapter Baseplate
ø50,2 +0,5

F280 subject to alterations


Compact gas spring
Note: 2490.14.01800.
Initial spring force at 150 bar = 1800 daN

Order No for spare parts kit: 2490.14.01800

When mounting to floor, contact over the ​


entire floor of the cylinder tube must ​be

stroke max.
ensured!
Before fitting the adapter base plate remove ​
the valve from the gas spring. ø30

14,5
If vibration occurs, tighten the fixing screws ​

3
accordingly.
R1,5
Pressure medium: Nitrogen N2 l ±0,25
I min.
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
R1,5
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
14,5

Max. recommended extensions per minute: ​ G 1/8 Valve


approx. 50 to 100 (at 20°C)
Max. piston speed: 0.8 m/s ø50,2 ±0,1

2480.00.20.01800
Adapter baseplate with connecting fitting,
without valve (only for use with composite
connections) 26 TM
11 x 6,9 deep (2x) S>max V>max Flex Guide
P>max
6,6 (2x)
DIN 74 - Km 6 2490.14.01800.
(2x) M6 x 6,5 deep
Screws
M6 x 20 (2x) Compact gas spring
DIN EN ISO M6 x 11,5 View X
deep (4x) Order No Strokemax. lmin. l g2*
4762 (2x)
2490.14.01800.006 6 60 66 52
26 2490.14.01800.010 10 70 80 62
2490.14.01800.016 16 90 106 82
ø50,2 ±0,1 2490.14.01800.025 25 110 135 102
Connecting 2490.14.01800.032 32 130 162 122
ø43 2490.14.01800.040 40 150 190 142
G 1/8 fitting, rotating 2490.14.01800.050 50 170 220 162
2490.14.01800.065 65 206 271 198
10,5
7

*see mounting example


20 -0,2
8

G 1/ 8

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.01800. 006 010 016 025 032 040 050 065
150 1,6
140
130 1,5
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70 1,1
60
50 1,0
0 500 1000 1500 2000 0 5 10 15 20 25 30 35 40 45 50 55 60 65
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F281


Compact gas spring
Mounting variations
2480.022.01000

100
73,5

73,5
100
24

12
ø11 (4x)

2480.057.03.01000 2480.057.01000
stroke

stroke

M5 (4x) M6 (4x)
27

27

+2 +2
16

16

y ø63,2 +0,5
y ø63,2 +0,5

ø11 (4x) ø11 (4x)


80 90
64 73,5
x x
x x
73,5
64

80

90

y y

2480.064.01000 4) 2480.044.03.01000 2) Note: Mounting Example:


stroke

2) Attention:
A-A
108
M6 (2x) The spring force must be absor-
bed by the stop surface!
27
27

4) Square collar flange, non-ro-


ø63,5

82

tating, fixing for composite


connection.
36,5

ø63,2 +2
+0,5
5

5) Machine screws with hexa-


5)

gonal socket (compact head


23,9

80 recommended)
84
64
ø10,5
30

A
64

80

ø11 with Adapter Baseplate


ø18
A

Mounting examples:
stroke
stroke
3
3

g2
27

+2
ø63,2 +0,5
+1,0
ø63,2 +0,5
+2 see Note! with Adapter Baseplate
ø63,2 +0,5

F282 subject to alterations


Compact gas spring
Note: 2490.14.03000.
Initial spring force at 150 bar = 3000 daN

Order No for spare parts kit: 2490.14.03000

When mounting to floor, contact over the ​


entire floor of the cylinder tube must ​be
ensured!

stroke max.
Before fitting the adapter base plate remove ​
the valve from the gas spring. ø38
If vibration occurs, tighten the fixing screws ​
accordingly.

3
19
Pressure medium: Nitrogen N2 R2
l ±0,25
Max. filling pressure: 150 bar
l min.
Min. filling pressure: 25 bar R2
Working temperature: 0°C to +80°C 18
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ G 1/8 Valve
approx. 80 to 100 (at 20°C)
ø63,2 ±0,1
Max. piston speed: 0.8 m/s

2480.00.20.03000
Adapter baseplate with connecting fitting,
without valve (only for use with composite
connections) 34
15 x 12,5 deep (2x) TM
Flex Guide
S>max V>max P>max
9 (2x)

DIN 74 - Km 8 2490.14.03000.
M8 x 9 deep
Screws (2x)
(2x) Compact gas spring
M8 x 16
M8 x 11,5 View X
DIN EN ISO Order No Strokemax. lmin. l g2*
4762 (2x) deep (4x) 2490.14.03000.010 10 75 85 65
2490.14.03000.016 16 87 103 77
34 2490.14.03000.025 25 105 130 95
ø63,2 ±0,1 2490.14.03000.032 32 118 150 108
2490.14.03000.040 40 135 175 125
ø56 Connecting 2490.14.03000.050 50 155 205 145
G 1/8 fitting, rotating 2490.14.03000.065 65 191 256 181
*see mounting example
10,5
7

20 -0,2
8

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.03000. 010 016 025 032 040 050 065
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
0 500 1000 1500 2000 2500 3000 0 5 10 15 20 25 30 35 40 45 50 55 60 65
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F283


Compact gas spring
Mounting variations
2480.052.04700 2480.022.01500
ø75,2 ±0,1

100
24,5
73,5
ø11 (4x)

73,5
100
90
x 73,5
x
24
73,5

90

12
ø11 (4x)

2480.058.01500

stroke
M6 (4x)

26
y ø75,2
+2
+0,5

16
ø11 (4x)
90
73,5
x
x
73,5

y 90

2480.044.03.01500 2) 2480.044.01500 2) Note: Mounting Example:

125 115 2) Attention:


52,5 The spring force must be absor-
bed by the stop surface!
32

75,5
105
ø75,5

94

52,5

20
42
5

73,5
160
100 11 (2x)
30
30

ø13,5 137
with Adapter Baseplate
ø20

Mounting examples:
stroke
stroke
3
3

g2
26

+2
ø75,2 +0,5
+1,0
ø75,2 +0,5
+2 see Note! with Adapter Baseplate
ø75,2 +0,5

F284 subject to alterations


Compact gas spring
Note: 2490.14.04700.
Initial spring force at 150 bar = 4700 daN

Order No for spare parts kit: 2490.14.04700

When mounting to floor, contact over the ​


entire floor of the cylinder tube must ​be

stroke max.
ensured!
Before fitting the adapter base plate remove ​ ø50
the valve from the gas spring.

3
If vibration occurs, tighten the fixing screws ​
accordingly.

18
R1,5

l ±0,25
I min.
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar R1,5
Min. filling pressure: 25 bar 18
Working temperature: 0°C to +80°C
G 1/8 Valve
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ ø75,2 ±0,1
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
X

2480.00.20.04700
Adapter baseplate with connecting Fitting

15 x 9 deep (3x) 40
TM
S>max V>max Flex Guide
9 (3x) P>max
DIN 74 - Km 8
(3x)
M8 x 9 deep
2490.14.04700.
Screws M8 x 11,5 deep (4x) Compact gas spring
M8 x 20 (4x) View X Order No Strokemax. lmin. l g2*
DIN EN ISO 2490.14.04700.010 10 70 80 60
4762 (3x) 2490.14.04700.016 16 90 106 80
40
2490.14.04700.025 25 110 135 100
2490.14.04700.032 32 135 167 125
ø75,2 ±0,1 2490.14.04700.040 40 160 200 150
ø68 Connecting 2490.14.04700.050 50 190 240 180
G 1/8 fitting, rotating 2490.14.04700.065 65 208 273 198
*see mounting example
10,5
7

20 -0,2
8

G 1/8

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.04700. 010 016 025 032 040 050 065
150 1,5
140
130 1,4
charge pressure (bar)

pressure rise factor

120
110 1,3
100
90 1,2
80
70 1,1
60
50 1,0
1000 2000 3000 4000 5000 0 5 10 15 20 25 30 35 40 45 50 55 60 65
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F285


Compact gas spring
Mounting variations
2480.052.07500 2480.022.03000
ø95,2 ±0,1

120
27,5
92
ø13 (4x)

120
92
110
x 92
x
24
110
92

12
ø13 (4x)

2480.058.03000

stroke
M6 (4x)

30
y ø95,2
+2
+0,5

18
ø13 (4x)
110
92
x
x

110
92

2480.044.03.03000 2) 2480.044.03000 2) Note: Mounting Example:

140 145 2) Attention:


67,5 The spring force must be absor-
bed by the stop surface!
33

95,5
125
115
ø95,5

62,5

20
52,5
5

90
195
115 13 (2x)
30
30

ø13,5 170
with Adapter Baseplate
ø20

Mounting examples:
stroke
stroke
3
3

g2
30

+2
ø95,2 +0,5
+1,0
ø95,2 +0,5
+2 see Note! with Adapter Baseplate
ø95,2 +0,5

F286 subject to alterations


Compact gas spring
Note: 2490.14.07500.
Initial spring force at 150 bar = 7500 daN

Order No for spare parts kit: 2490.14.07500

When mounting to floor, contact over the ​


entire floor of the cylinder tube must ​be

stroke max.
ensured!
Before fitting the adapter base plate remove ​ ø65
the valve from the gas spring.

3
If vibration occurs, tighten the fixing screws ​
accordingly.

21
R1,5
l ±0,25
I min.
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar R1,5
Min. filling pressure: 25 bar 21
Working temperature: 0°C to +80°C
G 1/8 Valve
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ ø95,2 ±0,1
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
X

2480.00.20.07500
Adapter baseplate with connecting Fitting
52
15 x 9 deep (3x) TM
S>max V>max Flex Guide
9 (3x) P>max
DIN 74 - Km 8
(3x) M8 x 9 deep 2490.14.07500.
(4x) Compact gas spring
Screws M8 x 11,5 deep
M8 x 20 (4x) View X Order No Strokemax. lmin. l g2*
DIN EN ISO 2490.14.07500.010 10 80 90 68
4762 (3x) 2490.14.07500.016 16 100 116 88
52 2490.14.07500.025 25 120 145 108
ø95,2 ±0,1 2490.14.07500.032 32 150 182 138
2490.14.07500.040 40 170 210 158
ø87 Connecting 2490.14.07500.050 50 205 255 193
G 1/8 fitting, rotating 2490.14.07500.065 65 214 279 202
*see mounting example
11
7

20 -0,2

G 1/8
8

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.07500. 010 016 025 032 040 050 065
150 1,5
140
130 1,4
charge pressure (bar)

pressure rise factor

120
110 1,3
100
90 1,2
80
70 1,1
60
50 1,0
2000 3500 5000 6500 8000 0 5 10 15 20 25 30 35 40 45 50 55 60 65
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F287


Compact gas spring
Mounting variations
2480.052.11800 2480.022.05000
ø120,2 ±0,1

140
29,5
109,5
ø13 (4x)

109,5
140
130
x 109,5
x
24
109,5

130

12
ø13 (4x)

2480.055.05000 2480.057.05000
Note:
33 stroke

33 stroke
2) Attention:
M6 (4x) M6 (4x) The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-
rotating, fixing for composite
21

21

y y connection.
ø13 (4x)
A-A 5) Machine screws with hexa-
130 gonal socket (compact head
ø13(4x) 109,5 recommended)
109,5
x
x x
109,5

109,5
175

130

x
y y

A A

2480.064.05000 4) 2480.044.05000 2) 2480.044.03.05000 2) Mounting Example:


A-A
stroke

165 170
M6 (2x) 77,5
58
33

120,5
148

ø120,5

140
74

20

+2
ø120,2 +0,5
65
7

5)
102,5
220
32,5

130 13 (2x) 145


109,5
ø12,5
30

30

5)
A
109,5

130

195 ø13,5 with Adapter Baseplate


ø20
A

Mounting examples:
stroke
stroke
3
3

g2
33

+2
ø120,2 +0,5
+1,0
ø120,2 +0,5
+2 see Note! with Adapter Baseplate
ø120,2 +0,5

F288 subject to alterations


Compact gas spring
Note: 2490.14.11800.
Initial spring force at 150 bar = 11800 daN

Order No for spare parts kit: 2490.14.11800

When mounting to floor, contact over the ​


entire floor of the cylinder tube must ​be

stroke max.
ensured!
Before fitting the adapter base plate remove ​
ø80

22,5
the valve from the gas spring.

3
If vibration occurs, tighten the fixing screws ​
accordingly.
R2,5
l ±0,25
I min.
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar R2,5
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
22,5

G 1/8 Valve
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ ø120,2 ±0,1
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
X

2480.00.20.11800
Adapter baseplate with connecting Fitting
68
18 x 11 deep (4x)
TM
S>max V>max Flex Guide
11 (4x) P>max
Screws
DIN 74 - Km 10
M10 x 20
DIN EN ISO (4x) M10 x 11 deep
2490.14.11800.
4762 (4x) (4x) Compact gas spring
View X Order No Strokemax. lmin. l g2*
45°

M10 x12,5 deep 2490.14.11800.010 10 90 100 78


20 (4x) 2490.14.11800.016 16 110 126 98
°
2490.14.11800.025 25 130 155 118
ø68 2490.14.11800.032 32 155 187 143
2490.14.11800.040 40 180 220 168
ø120,2 ±0,1 2490.14.11800.050 50 210 260 198
ø112 Connecting 2490.14.11800.065 65 255 320 243
G 1/8 fitting, rotating *see mounting example
11
7

20 -0,2

G 1/8
8

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.11800. 010 016 025 032 040 050 065
150 1,6
140
130 1,5
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
80 1,2

70
1,1
60
50 1,0
3000 5000 7000 9000 11000 0 5 10 15 20 25 30 35 40 45 50 55 60 65
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F289


Compact gas spring
Mounting variations
2480.052.18300 2480.022.07500
ø150,2 ±0,1

190
34,5 138
ø17,5(4x)

190
138
162
x 138
x
24
162
138

12
ø17,5 (4x)

2480.055.05000 2480.057.07500
Note:
33 stroke

38 stroke
2) Attention:
M6 (4x) M6 (4x) The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-
rotating, fixing for composite
21

27

y y connection.
ø17,5
A-A 5) Machine screws with hexa-
(4x)
162 gonal socket (compact head
ø13(4x) 109,5 recommended)
138
x
x x
109,5

175

138

162

x
y y

A A

2480.064.07500 4) 2480.044.07500 2) 2480.044.03.07500 2) Mounting Example:


A-A
stroke

200 200
M6 (2x) 95
68
38

150,5
200

ø150,5

170
100

20

+2
ø150,2 +0,5
80
7

5)
120
38

260
162 13 (2x) 175
138
ø16,5
30

30

5)
A
162
138

230 ø13,5 with Adapter Baseplate


ø20
A

Mounting examples:
stroke
stroke
3
3

g2
38

+2
ø150,2 +0,5
+1,0
ø150,2 +0,5
+2 see Note! with Adapter Baseplate
ø150,2 +0,5

F290 subject to alterations


Compact gas spring
Note: 2490.14.18300.
Initial spring force at 150 bar = 18300 daN

Order No for spare parts kit: 2490.14.18300

When mounting to floor, contact over the ​


entire floor of the cylinder tube must ​be

stroke max.
ensured!
Before fitting the adapter base plate remove ​
ø105

24,5
the valve from the gas spring.

3
If vibration occurs, tighten the fixing screws ​
accordingly.
R2,5
l ±0,25
Pressure medium: Nitrogen N2 I min.
Max. filling pressure: 150 bar R2,5
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
24,5

G 1/8 Valve
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ ø150,2 ±0,1
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
X

2480.00.20.18300
Adapter baseplate with connecting Fitting
90
18 x 11 deep (4x)
TM
S>max V>max Flex Guide
11 (4x) P>max

DIN 74 - Km 10
(4x) 2490.14.18300.
M10 x 11 deep
(4x)
Compact gas spring
M10 x12,5 deep
View X Order No Strokemax. lmin. l g2*
Screws (4x) 2490.14.18300.010 10 100 110 89
M10 x 20 2490.14.18300.016 16 120 136 109
DIN EN ISO 2490.14.18300.025 25 140 165 129
4762 (4x) 20° 2490.14.18300.032 32 165 197 154
ø90 2490.14.18300.040 40 195 235 184
ø150,2 ±0,1 2490.14.18300.050 50 220 270 209
2490.14.18300.065 65 258 323 247
ø142 Connecting *see mounting example
G 1/8 fitting, rotating
8

20 -0,2

G 1/8
11
8

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.18300. 010 016 025 032 040 050 065
150 1,6
140
130 1,5
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70 1,1
60
50 1,0
6000 8… 10… 12… 14… 16… 18000 0 5 10 15 20 25 30 35 40 45 50 55 60 65
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F291


F292 subject to alterations
Gas springs
low build height

F293
Gas spring, with low build height

Normal construction Compact construction POWER LINE Construction heights


with the same stroke
and the same /

20
increased spring force
100

80
2480.12.00250.025 35 2487.12.00500.025

53
135

100

82
2480.12.00500.025 2485.12.00500.025 2487.12.00750.025
45

57
145

100

88

2480.13.00750.025 2485.12.00750.025 2487.12.01000.025


50

65
160

110

95

2480.12.01500.025 2485.12.01500.025 2487.12.02400.025


62
170

108

2480.13.03000.025 2487.12.04200.025

subject to alterations F295


Gas spring, with low build height
Mounting variations
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500

ø15 (2x) ø15 (2x)


12
12
12

ø9 M10 (2x) M10 (2x) 70

12

12
(2x) 20
50

20

20
ø15

12

12
ø15 (2x) ø15 (2x)

70
50
M10 (2x) ø9 (2x)
(2x) DIN 74 - 70 DIN 74 - 70
70
Km 8 (4x) 50 Km 8 (4x) 50
50
20

20

20
70
50

70
50

70
50
20

7
ø9 (4x)

2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)


stroke

stroke

M5 (4x)
M6 (4x)
22

22

7
25
13

+2 +2
13

ø45,2 +0,5 y ø45,2 +0,5


y

ø9

2,5
A-A ø9 (4x) ø9 (2x)
ø9 (4x) 50 64
50

56
25
x x

50
x
50

86

50

64

x
y 70,7
y
70,7 70,7 95,8
A A

2480.044.03.00500 2) 2480.044.00500 2) 2480.010.00500.095 3)

80 64
28 ø52
ø46
22

45,5
60
ø45,5

60

30

15
27,5

95
4

45
12

100
60 9 (2x)
20

45,5
64
20

ø7 (4x)

ø9 82
ø15 45,5
64

2480.064.00500 4) Note:
2) Attention:
stroke

A-A
M5 (2x) The spring force must be absor-
bed by the stop surface!
22

3) Not for use with composite


connection.
ø45,2 +2
+0,5
5)
18,4

64
50
ø9
A
50

64

F296 subject to alterations


Gas spring, with low build height
Note: 2485.12.00500.
Initial spring force at 150 bar = 470 daN

Order No for spare parts kit: 2485.12.00500


ø20
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar M6
Min. filling pressure: 50 bar

Stroke max.
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

1 min.
15,5
Max. recommended extensions per minute: ​
approx. 40 to 80 (at 20°C)
Max. piston speed: 1.6 m/s R1
l ±0,25
ø43
I min.
16,4

4
4
X
10,5

ø40

ø45,2 ±0,1

View X - Gas spring


TM
V>max Flex Guide
P>max

M8x12,5 2485.12.00500.
20 deep (2x) Gas spring, with low build ​
height
Order No Strokemax. lmin. l
2485.12.00500.006 6 56 62
2485.12.00500.013 12.7 62.7 75.4
2485.12.00500.019 19 69.1 88.1
2485.12.00500.025 25 75 100
2485.12.00500.038 38.1 88.1 126.2
2485.12.00500.050 50 100 150
2485.12.00500.063 63.5 113.5 177
2485.12.00500.080 80 130 210
2485.12.00500.100 100 150 250
2485.12.00500.125 125 175 300

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00500. 006 013 019 025 038 050 063 080 100 125
150 1,6
140
1,5
130
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70 1,1
60
50 1,0
100 200 300 400 500 0 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F297


Gas spring, with low build height
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750

ø15 (2x) ø15 (4x)


ø9 75
12

12
12

M10 (2x) M10 (2x)


56,5

12

12
20

20

20
ø15
ø9 (4x) ø15 (2x) ø15 (2x)

12

12
M10

56,5
75
(2x) DIN 74 - 75 DIN 74 - 75
75
Km 8 (4x) 56,5 Km 8 (4x) 56,5
56,5
24
56,5

56,5
56,5

75

75
75

20

20

20

12
ø9 (4x)

2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)


stroke

stroke
M5 (4x)
M6 (4x)
22

22

14,2
30
ø50,2
+2 y ø50,2
+2
13

y +0,5 +0,5
13

14,2
ø13

2,5
A-A ø9 (4x) ø13 (2x)
ø9 (4x) 56,5 70
56,5
x x

61
30
56,5
x
56,5

95

56,5

x
70

y 80
y
80 80 110
A A

2480.064.00750 4) 2480.044.00750 2) 2480.010.00750.115 3) 2480.045.00750 2)


A-A
stroke

90 65
M5 (2x) 40 ø57
ø51,2 3
22

70
50,5

13
80

38

4 ±0,1
40

20

ø50,2 +2
+0,5
115

5)
60 10 +0,1
34,5
130 11
12
19,5

70 9 (2x) 22
12
56,5 25,5
ø9
30

56,5
70
ø9 (4x)

A
33
56,5

70

110
56,5
A 70

2480.047.00750 2) 2480.044.03.00750 2) Note:


90
2) Attention:
The spring force must be absor-
30 bed by the stop surface!
25

19 60
ø18 3) Not for use with composite
32
ø50,5

connection.
11

70

Square collar flange, non-ro-


ø15

4)
30
5
28,1 20

tating, fixing for composite


60

connection.
ø9

68 5) Machine screws with hexa-


9 10 +0,1 gonal socket (compact head
recommended)
4±0,1

30

ø11,5
DIN 74 - Km 10 (2x) ø11
DIN 74 - Km 8 (2x) ø18

F298 subject to alterations


Gas spring, with low build height
Note: 2485.12.00750.
Initial spring force at 150 bar = 750 daN

Stroke max.
Order No for spare parts kit: 2485.12.00750
ø25
Pressure medium: Nitrogen N2 M6
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C

15,5

1 min.
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​
approx. 15 to 40 (at 20°C) R2

l ±0,25
Max. piston speed: 1.6 m/s
ø46
I min.
16,4

7
X

8
10,5

ø43

ø50,2 ±0,1

View X - Gas spring

TM
V>max Flex Guide
P>max

G 1/ 8 valve M8x12,5 2485.12.00750.


deep (2x)
20
Gas spring, with low build ​
height
Order No Strokemax. lmin. l
2485.12.00750.006 6 56 62
2485.12.00750.013 12.7 62.7 75.4
2485.12.00750.019 19 69.1 88.1
2485.12.00750.025 25 75 100
2485.12.00750.038 38.1 88.1 126.2
2485.12.00750.050 50 100 150
2485.12.00750.063 63.5 113.5 177
2485.12.00750.080 80 130 210
2485.12.00750.100 100 150 250
2485.12.00750.125 125 175 300

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00750. 006 013 019 025 038 050 063 080 100 125
150 1,6
140
1,5
130
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70 1,1
60
50 1,0
150 300 450 600 750 0 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F299


Gas spring, with low build height
Mounting variations
2480.011.01500 2480.011.01500.2 2480.022.01500

100
100 73,5 100

M20
73,5 73,5

M20

73,5
100

ø40

73,5
73,5
100

100
40
ø11 (4x)

15
ø15 (4x)

12
12

20
24

14

20

12
DIN 74 - Km 8 (4x) ø9 (4x) ø11 (4x)
DIN 74 - Km 10 (4x) ø18 (4x)

2480.058.01500 2480.007.01500
stroke

M6 (4x)
29

14,2
+2
30
16

ø13
ø75,2 +0,5

ø11(4x)
90
73,5

73,5
x
x
73,5

90

y
104 104

2480.044.01500 2)
115
52,5
105

75,5
52,5

20

73,5
160
11 (2x)
30

137

2480.044.03.01500 2) Note:
125 2) Attention:
The spring force must be
absorbed by the stop surface.
32
ø75,5

94
42
5

100
30

ø13,5
ø20

F300 subject to alterations


Gas spring, with low build height
Note: 2485.12.01500.
Initial spring force at 150 bar = 1500 daN

Order No for spare parts kit: 2485.12.01500

Stroke max.
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar ø36
M8
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

3 min.
Max. recommended extensions per minute: ​
approx. 15 to 40 (at 20°C)

21
Max. piston speed: 1.6 m/s R1
l ±0,25 ,5
I min.

7
8
10

ø75,2 ±0,1

View X - Gas spring

TM
S>max V>max Flex Guide
P>max

G 1/ 8 valve M8x12,5 2485.12.01500.


deep (4x)
40 Gas spring, with low build ​
height
Order No Strokemax. lmin. l
2485.12.01500.025 25 85 110
2485.12.01500.038 38.1 98.1 136.2
2485.12.01500.050 50 110 160
2485.12.01500.063 63.5 123.5 187
2485.12.01500.080 80 140 220
2485.12.01500.100 100 160 260

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.01500. 025 038 050 063 080 100
150 1,6
140
1,5
130
charge pressure (bar)

pressure rise factor

120
1,4
110
100 1,3
90
1,2
80
70
1,1
60
50 1,0
500 1000 1500 0 5 10 25 50 75 100
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F301


F302 subject to alterations
››Speed ControlTM‹‹,
Gas springs, SPC,
cushioned

F303
SPC gas spring, cushioned
Description Benefits of the »Speed ControlTM« SPC gas
springs, cushioned:
FIBRO SPC gas springs »Speed ControlTM«
have been engineered to reduce or eliminate I Eliminates blank holder bounce
blank holder bounce; commonly associated
with increased return stroke speeds form link I Increases productivity by more increasing
drive presses. part transfer efficiency.
SPC gas springs have inbuilt return stroke I Easily retrofitted to existing dies
speed dampening, which decelerates the last
30 mm of piston rod stroke to 0.4 m/s, helping I Stroke lengths 125 to 300 mm.
to bring the blank holder to a smooth
stop. I Linkable using hose system.

F304 subject to alterations


SPC gas spring, cushioned
Performance The diagram shows the max. possible number of strokes per
minutes [min-1] of SPC gas springs with a max. filling pressure
(150 bar) and max. used stroke lengths before there is a risk of
Strokes per minute, depending on stroke excessive heating.
length, at max. 150 bar charge pressure*

Note !
The number of strokes per minutes can be doubled
2486.12.00750. by halving the initial filling pressure.
max strokes per minute (spm)

2486.12.01500. Caution !
SPC gas springs are subject to a higher heating
2486.12.03000. than standard gas springs.
2486.12.05000. For this reason, please ensure adequate ventilation
of the SPC gas springs in the tool.

Stroke length of SPC in mm *At ambient room temperature with free air flow

Function example

Travel of blank holder per unit of time

Blank holder without SPC


Blank holder with SPC
SPC reduces speed to 0.4 m/s
Press speed 1.0 m/s
Stroke in mm

››Speed ControlTM‹‹ SPC gas springs gave a 90% reduction of


Time in s blank holder bounce.

Installation It is important that approx. 25 to 30 mm before the sheet metal


retainer has reached its home position, only SPC gas springs are
applied. Therefore, for the retrofitting of existing tools with SPC
gas springs we recommend the following two options:

Option 1 – replace all gas springs with SPC gas springs


Option 2 – corner solution (see below)

Please note:
Springs must be installed with a recess of 25 mm to balance the
total length difference (2 x stroke length = 50 mm).
Alternatively, the contact surface of the sheet metal retainer
Dampening length

can be recessed in order to achieve the same effect.


(~ 30 mm)

subject to alterations F305


Gas spring SPEED CONTROL, cushioned
Mounting variations
2480.011.01500 2480.011.01500.2 2480.022.01500

100
100 100
73,5

M20
73,5

M20
73,5

73,5
100

ø40
73,5
100

73,5
40

100
ø11 (4x)

15
ø15 (4x)

12
DIN 74 -

20
24

14
Km 8 (4x)

20

12
12

ø9 ø9 (4x) ø11 (4x)


ø11
DIN 74 - Km 10 (4x) ø18 (4x)

2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)


stroke
stroke

M6 (4x)
M6 (4x)
29
29

14,2
30
16

+2 +2
16

14,2
ø13
y ø75,2 +0,5 ø75,2 +0,5

2,5
A-A ø11 (4x) ø13 (2x)
ø11(4x) 73,5 90
73,5

86
30
73,5
x x
73,5

122

x
73,5

90

x
y 104
y
104 104 134
A A

2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)


stroke

A-A 115 90
M6 (2x) 52,5
3

101
29

75,5
105

19
57
52,5

4 ±0,1
20

+2
ø75,2 +0,5
5) 10 +0,1
26

73,5 43,5
160 10
11 (2x) 28
90 13,5
73,5 32
30

ø10,5
5)
37
73,5

A
90

137

2480.047.01500 2) 2480.044.03.01500 2) Note:


125 2) Attention:
The spring force must be
absorbed by the stop surface.
35
32

21 90
ø20 3) Note:
ø75,5
13

94

Not for use with composite


38
connection.
ø15

42
37 40

4) Square collar flange, non-


90

rotating, fixing for composite


ø9

100 connection.
10 +0,1 5) Machine screws with hexa-
9
gonal socket (compact head
4±0,1

30

ø14,5 recommended).
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F306 subject to alterations


Gas spring SPEED CONTROL, cushioned
Note: 2486.12.00750.
Initial spring force at 150 bar = 750 daN
ø25
Order No for spare parts kit: 2486.12.00750 M8

12
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar

Stroke max.
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

3 min.
approx. 16 to 24 (at 20°C)
Dampening length: ~ 30 mm
Piston rod speed, decelerated: 0.4 m/s

21
R2
,5
l ±0,25

ø70
I min.

16,4

7
10

X
8

ø67
ø75,2 ±0,1
S>max V>max P>max

2486.12.00750.
View X - Gas spring
Gas spring SPEED CONTROL, ​
cushioned
Order No Strokemax. lmin. l
2486.12.00750.125 125 235 360
2486.12.00750.160 160 270 430
G 1/ 8 valve M8x13 2486.12.00750.200 200 310 510
deep (4x) 2486.12.00750.250 250 360 610
40 2486.12.00750.300 300 410 710

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
750 125 160 200 250 300
150 1,3
140
130
charge pressure (bar)

pressure rise factor

120
1,2
110
100
90
1,1
80
70
60
50 1,0
200 300 400 500 600 700 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F307


Gas spring SPEED CONTROL, cushioned
Mounting variations
2480.011.03000 2480.011.03000.2 2480.022.03000

120
120 92
120

M20
92

M20
92

120

ø60
92
120
92

60

120
92
ø15 (4x)
ø20 ø13,5 (4x)
ø15

14
24

12
14
20

13
ø9 ø9 (4x) ø13 (4x)
13

20
ø13,5 ø20 (4x)

2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)


stroke
stroke

M6 (4x)
M6 (4x)
33

33

14,2
40
ø95,2 +0,5
+2 y ø95,2 +0,5
+2
18

y
18

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 92 110
92

106
x x

40
92
x
150
92

110

x
92

y 130
y
130 130 170
A A

2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)


A-A
stroke

145 110
M6 (2x) 67,5
3

121
33

125

95,5

19
66,5
62,5

4 ±0,1
20

+2
ø95,2 +0,5
5)
90 10 +0,1
46,5
30

195 11
13 (2x) 28
110 13,5
92 35
ø12,5
30

5)
A
63
110
92

170

2480.047.03000 2) 2480.044.03.03000 2) Note:


140 2) Attention:
40 The spring force must be
absorbed by the stop surface.
33

26 110
ø24 3) Note:
63,5
115
ø95,5
15

Not for use with composite


connection.
ø15

52,5
60

5
110

4) Square collar flange, non-


rotating, fixing for composite
ø9

115 connection.
9 10 +0,1
36,5

5) Machine screws with hexa-


gonal socket (compact head
4±0,1

30

ø14,5 recommended).
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F308 subject to alterations


Gas spring SPEED CONTROL, cushioned
Note: 2486.12.01500.
Initial spring force at 150 bar = 1500 daN

Order No for spare parts kit: 2486.12.01500

Pressure medium: Nitrogen N2 ø36


M8
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar

12
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

Stroke max.
Max. recommended extensions per minute: ​
approx. 14 to 19 (at 20°C)
Dampening length: ~ 30 mm

3 min.
Piston rod speed, decelerated: 0.4 m/s

24 R2
,5
l ±0,25

ø90
I min.

16,4

7
10

X
ø87
ø95,2 ±0,1
S>max V>max P>max

2486.12.01500.
View X - Gas spring
Gas spring SPEED CONTROL, ​
cushioned
Order No Strokemax. lmin. l
2486.12.01500.125 125 245 370
2486.12.01500.160 160 280 440
G 1/ 8 valve M8x13 2486.12.01500.200 200 320 520
(1x) deep (4x) 2486.12.01500.250 250 370 620
60 2486.12.01500.300 300 420 720

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
1500 125 160 200 250 300
150 1,3
140
130
charge pressure (bar)

pressure rise factor

120
1,2
110
100
90
1,1
80
70
60
50 1,0
400 600 800 1000 1200 1400 1600 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F309


Gas spring SPEED CONTROL, cushioned
Mounting variations
2480.011.05000 2480.011.05000.2 2480.022.05000

140 140
109,5 109,5 140

M20
M20
109,5

109,5
109,5

140

ø80
140

80

109,5
140
ø20 ø13,5 (4x)
ø18 (4x)

20
ø18

13
24

15

12
ø11 ø13 (4x)
13

15
20
ø13,5 ø11 (4x) ø20 (4x)

2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)


stroke
stroke

M6 (4x)
M6 (4x)
36

36

14,2
50
ø120,2
+2 y ø120,2
+2
21

y +0,5 +0,5
21

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 109,5 130
109,5

131
x

109,5
x

50
109,5

x
175

109,5

130

x
y 155
y
155 155 205
A A

2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)


A-A
stroke

165 140
M6 (2x) 77,5
3

149
36

120,5
148

19
79
74

4 ±0,1
20

+2
ø120,2 +0,5
5)
102,5 10 +0,1
48
220 11,5
32,5

130 13 (2x) 28
18
109,5 36,5
ø12,5
30

5)
A
109,5

88
130

195

2480.047.05000 2) 2480.044.03.05000 2) Note:


170 2) Attention:
50 The spring force must be
absorbed by the stop surface.
58

36 130
ø26 3) Note:
88,9
ø120,5

140
17,5

Not for use with composite


connection.
65
ø18

80

7
130

4) Square collar flange, non-


rotating, fixing for composite
ø11

145 connection.
10 +0,1 5) Machine screws with hexa-
39

11 gonal socket (compact head


4±0,1

30

ø17,5 recommended).
DIN 74 - Km 16 (2x) ø13,5
DIN 74 - Km 10 (2x) ø20

F310 subject to alterations


Gas spring SPEED CONTROL, cushioned
Note: 2486.12.03000.
Initial spring force at 150 bar = 3000 daN

Order No for spare parts kit: 2486.12.03000


ø50
Pressure medium: Nitrogen N2 M8
Max. filling pressure: 150 bar

12
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

Stroke max.
Max. recommended extensions per minute: ​
approx. 10 to 13 (at 20°C)

3 min.
Dampening length: ~ 30 mm
Piston rod speed, decelerated: 0.4 m/s
R2
,5
25,5
l ±0,25

ø115
I min.

16,4

7
10

8
X
ø112
ø120,2 ±0,1

S>max V>max P>max

View X - Gas spring


2486.12.03000.
Gas spring SPEED CONTROL, ​
cushioned
Order No Strokemax. lmin. l
2486.12.03000.125 125 265 390
2486.12.03000.160 160 300 460
G 1/ 8 valve M10x13 2486.12.03000.200 200 340 540
(1x) deep (4x) 2486.12.03000.250 250 390 640
80 2486.12.03000.300 300 440 740

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.03000. 125 160 200 250 300
150 1,4
140
130
1,3
charge pressure (bar)

pressure rise factor

120
110
100 1,2
90
80
1,1
70
60
50 1,0
800 1200 1600 2000 2400 2800 3200 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F311


Gas spring SPEED CONTROL, cushioned
Mounting variations
2480.007.07500 2480.008.07500 3) 2480.011.07500 2480.011.07500.2

190 190
138 138
14,2

M20
50

M20
14,2
ø21

ø100
100
190
138

190
138
2,5
ø21 (2x)

ø26 ø17,5 (4x)

170
50

15
138

15
ø18 ø18 (4x)

17
195 ø11 ø11

17

20
20
195 195 245 ø17,5 ø26 (4x) (4x)

2480.011.03.07500 2480.011.03.07500.2 2480.022.07500

190 190
138 138 190
M20

M20

138
ø100
190

100
138

190
138

190
138

ø20 (4x) ø13,5 (4x)


ø18 (4x)
15
15

ø18 (4x) 24
13

13

12
ø11 ø11
ø17,5 (4x)
20
20

ø13,5 (4x) (4x) ø20 (4x) (4x)

2480.044.07500 2) 2480.044.03.07500 2) 2480.055.07500 2480.057.07500


stroke

stroke
200 200
95 M6 (4x)
M6 (4x)
68

41

41
150,5
200

ø150,5

170
100

y
20

+2 +2
ø150,2 +0,5 ø150,2 +0,5
27

27
80
7

120
260 A-A ø17,5
13 (2x) 175 ø17,5 138 (4x) 162
(4x) 138
x x
30

30

x
220
138

x
138

230
162

ø13,5 y
ø20 y
A A

2480.064.07500 4) Note:
A-A
stroke

2) Attention:
M6 (2x) The spring force must be
absorbed by the stop surface.
41

3) Note:
Not for use with composite
ø150,2 +2 connection.
+0,5
5) 4) Square collar flange, non-
rotating, fixing for composite
162 connection.
38

138 5) Machine screws with hexa-go-


ø16,5 nal socket (compact head
recommended).
A
162
138

F312 subject to alterations


Gas spring SPEED CONTROL, cushioned
Note: 2486.12.05000.
Initial spring force at 150 bar = 5000 daN

Order No for spare parts kit: 2486.12.05000

Pressure medium: Nitrogen N2 ø65


Max. filling pressure: 150 bar M8
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C

30
Stroke max.
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

3 min.
approx. 6 to 11 (at 20°C)
Dampening length: ~ 30 mm
Piston rod speed, decelerated: 0.4 m/s
R2
27,5 ,5
l ±0,25

ø145
I min.

16,4

8
10

X
8
ø142
ø150,2 ±0,1

S>max V>max P>max

View X - Gas spring 2486.12.05000.


Gas spring SPEED CONTROL, ​
cushioned
Order No Strokemax. lmin. l
2486.12.05000.125 125 280 405
2486.12.05000.160 160 315 475
G 1/ 8 valve M10x13 2486.12.05000.200 200 355 555
(1x) deep (4x) 2486.12.05000.250 250 405 655
100 2486.12.05000.300 300 455 755

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.05000. 125 160 200 250 300
150 1,4
140
130
1,3
charge pressure (bar)

pressure rise factor

120
110
100 1,2
90
80
1,1
70
60
50 1,0
1600 2000 3000 4000 5000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F313


F314 subject to alterations
Gas spring, DS
for Die Separation

F315
Gas spring, DS
for Die Separation
Description: Properties:
In line of reducing the set-up time while installing the tool in the press ● Initial spring forces of 3000 daN to 7500 daN
there are used autonomous acted gas springs for tool spacing.
● Stroke lengths of 125 mm to 300 mm
While using conventional gas springs they are activated with every press
● Standardised dimensions in accordance with ISO, VDI, CNOMO
stroke about the whole stroke length.
● Very slow return stroke speed compared to standard gas springs:
The new FIBRO gas spring, DS (Die Separation) have been developed especi-
0,2 m/min.
ally for tool spacing.
● Standard safety features (FIBRO Safer Choice)
Because of the slow return stroke speed, the gas spring DS does not need
- Safety piston rod
the total stroke length.
- Overpressure protection
The FIBRO gas spring, DS minimises unwanted friction in the tool, press
● High flexibility during fixing from the top mounting notch and lower
and in the gas spring itself.
fixing groove, together with the tapped bores in the spring base
A further benefit is that they use up to 80% less energy than "conventional"
standard gas springs.

Application example:
When using „conventional“ standard gas springs (such as 2480.13.05000.250) for creating spacing between the top and bottom parts of the tool, additional
initial forces of 20 t are exercised when each stroke is performed. This force may rise to up to 30 t at the end of the stroke (see diagram 1). When you use the
„new“ gas springs, DS (for example, 2486.22.05000.250), the force in every stroke is reduced to less than 10% in the same application (diagram 2).
The return stroke speed in the gas springs, DS is very slow. The complete return stroke takes 1-2 minutes.
However, this slow speed does not have any negative impact on the end position (gas springs fully extended) of the return stroke at the end of production.
The piston rod is actuated oscillating up to 10% of the entire stroke, depending on the production rate.

Diagram 1 Diagram 2

Tool open Tool open

Gas spring fully Gas spring fully


extended extended

Tool closed Tool closed

Tool spacing with "conventio- Tool spacing with


nal" standard gas springs gas springs DS

subject to alterations F317


Gas spring DS
Mounting variations
2480.011.03000 2480.011.03000.2 2480.022.03000

120
120 92
120

M20
92

M20
92

120

ø60
92
120

60
92

120
92
ø15 (4x)
ø20 ø13,5 (4x)
ø15

14
24

12
14
20

13
ø9 ø9 (4x) ø13 (4x)
13

20
ø13,5 ø20 (4x)

2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)


stroke
stroke

M6 (4x)
M6 (4x)
33

33

14,2
40
+2
ø95,2 +0,5 y ø95,2 +0,5
+2
18

y
18

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 92 110
92

106
x x

40
92
x
150
92

110

x
92

y 130
y
130 130 170
A A

2480.064.03000 4)
A-A
stroke

M6 (2x)
33

+2
ø95,2 +0,5
5)
30

110
92
ø12,5
5)
A
110
92

Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).

F318 subject to alterations


Gas spring DS
Note: 2486.22.03000.
Initial spring force at 150 bar = 3000 daN

Pressure medium: Nitrogen - N2


Max. filling pressure: 150 bar ø50

stroke max.
M8
Min. filling pressure: 25 bar
Working temperature: 0°C bis +80°C

12
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

3 min.
approx. 20 to 50 (at 20°C)
Max. piston speed: 1.6 m/s
Max. return stroke speed: 0.2 m/min

24
R2
,5

ø90
l ±0,25
I min.

16,4

7
10,5

X
ø87
ø95,2 ±0,1
TM
V>max Flex Guide
P>max

2486.22.03000.
View X - Gas spring Gas spring DS
Order No Strokemax. lmin. l
2486.22.03000.080 80 200 280
2486.22.03000.100 100 220 320
2486.22.03000.125 125 245 370
2486.22.03000.160 160 280 440
G 1/ 8 Valve M8 x 13 deep 2486.22.03000.200 200 320 520
2486.22.03000.250 250 370 620
(1x) (4x) 2486.22.03000.300 300 420 720
60

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.03000. 080 100 125 160 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
800 1200 1600 2000 2400 2800 3200 0 50 100 125 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F319


Gas spring DS
Mounting variations
2480.011.05000 2480.011.05000.2 2480.022.05000

140 140
109,5 109,5 140

M20
M20
109,5

109,5
109,5

140

ø80
140

80

109,5
140
ø20 ø13,5 (4x)
ø18 (4x)

20
ø18

13
24

15

12
ø11 ø13 (4x)
13

15
20
ø13,5 ø11 (4x) ø20 (4x)

2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)


stroke

stroke

M6 (4x)
M6 (4x)
36

36

14,2
50
ø120,2
+2 y ø120,2
+2
21

y +0,5 +0,5
21

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 109,5 130
109,5

131
x x

109,5

50
x
109,5

175

109,5

130

x
y 155
y
155 155 205
A A

2480.064.05000 4)
A-A
stroke

M6 (2x)
36

ø120,2 +2
+0,5
5)
32,5

130
109,5
ø12,5
A
109,5

130

Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).

F320 subject to alterations


Gas spring DS
Note: 2486.22.05000.
Initial spring force at 150 bar = 5000 daN

Pressure medium: Nitrogen - N2 ø65

stroke max.
Max. filling pressure: 150 bar M8
Min. filling pressure: 25 bar

12
Working temperature: 0°C bis +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

3 min.
approx. 20 to 50 (at 20°C)
Max. piston speed: 1.6 m/s
Max. return stroke speed: 0.2 m/min R2
,5

25,5 ø115
l ±0,25
I min.

16,4

7
10,5

X
ø112
TM
ø120,2 ±0,1 V>max Flex Guide
P>max

2486.22.05000.
View X - Gas spring Gas spring DS
Order No Strokemax. lmin. l
2486.22.05000.080 80 220 300
2486.22.05000.100 100 240 340
2486.22.05000.125 125 265 390
2486.22.05000.160 160 300 460
2486.22.05000.200 200 340 540
G 1/ 8 Valve M10 x 13 deep 2486.22.05000.250 250 390 640
(1x)
80
(4x) 2486.22.05000.300 300 440 740

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.05000. 080 100 125 160 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
1600 2000 3000 4000 5000 0 50 100 125 160 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F321


Gas spring DS
Mounting variations
2480.007.07500 2480.008.07500 3) 2480.011.07500 2480.011.07500.2

190 190
138 138
14,2

M20
50

M20
14,2
ø21

100
190
138

ø100
190
138
2,5
ø21 (2x)

ø26 ø17,5 (4x)

170
50

15
138

15
ø18 ø18 (4x)

17
195 ø11 ø11

17

20
20
195 195 245 ø17,5 ø26 (4x) (4x)

2480.011.03.07500 2480.011.03.07500.2 2480.022.07500

190 190
138 138 190
M20

M20

138
ø100
190

100
138

190
138

138
190

ø20 (4x) ø13,5 (4x)


ø18 (4x)
15
15

ø18 (4x) 24
13

13

12
ø11 ø11
ø17,5 (4x)
20
20

ø13,5 (4x) (4x) ø20 (4x) (4x)

2480.055.07500 2480.057.07500
stroke

stroke
M6 (4x)
M6 (4x)
41

41
ø150,2
+2 y ø150,2
+2
27

y +0,5 +0,5

27
A-A ø17,5
ø17,5 138 (4x) 162
(4x) 138
x x
x
138

220

138

162

x
y
y
A A

2480.064.07500 4) Note:
A-A 3) Note:
stroke

M6 (2x) Not for use with composite


connection.
41

4) Square collar flange, non-


rotating, fixing for composite
connection.
ø150,2 +2
+0,5
5) 5) Machine screws with hexa-go-
nal socket (compact head
recommended).
162
38

138
ø16,5
A
162
138

F322 subject to alterations


Gas spring DS
Note: 2486.22.07500.
Initial spring force at 150 bar = 7500 daN

Pressure medium: Nitrogen - N2 ø80

stroke max.
Max. filling pressure: 150 bar M16
Min. filling pressure: 25 bar

30
Working temperature: 0°C bis +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​

3 min.
approx. 20 to 50 (at 20°C)
Max. piston speed: 1.6 m/s
Max. return stroke speed: 0.2 m/min R2
,5

27,5 ø145
l ±0,25
I min.

16,4

8
10,5

X
ø142
TM
ø150,2 ±0,1 V>max Flex Guide
P>max

2486.22.07500.
View X - Gas spring Gas spring DS
Order No Strokemax. lmin. l
2486.22.07500.080 80 235 315
2486.22.07500.100 100 255 355
2486.22.07500.125 125 280 405
2486.22.07500.160 160 315 475
2486.22.07500.200 200 355 555
G 1/ 8 Valve M10 x 13 deep 2486.22.07500.250 250 405 655
(1x)
100
(4x) 2486.22.07500.300 300 455 755

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.07500. 080 100 125 160 200 250 300
150 1,7
140
1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100
90 1,3
80 1,2
70
1,1
60
50 1,0
2500 3500 4500 5500 6500 7500 0 50 100 125 160 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F323


F324 subject to alterations
Gas springs with
fastening to
Ford Standard
WDX
Please request your catalogue
F325
Gas springs
with thread

F327
Gas spring with external thread
Mounting variations
2480.005.00200.
Slotted nut

Mounting examples:

F328 subject to alterations


Gas spring with external thread
Description: 2480.32.
The gas springs are colour-coded according to ​
the spring force rating ranges ​50–100–150–
200 daN.

All springs, regardless of their spring force ​


ratings, are of the same design. The differing ​
force ratings result exclusively from the ​diffe-
ring charge pressures.
Do take into consideration the colour-coded ​
pressure rating during repair work and ​
recharging.
Note:
Order No for spare parts kit: 2480.21.00150

Pressure medium: Nitrogen N2


Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s

Spring forces as per spring diagram.

Upon customers request, also available ​


unfilled, Order No 2482.32.00000...., Colour: ​
black
S>max V>max P>max

2480.32. Gas spring with external thread


Order No* Strokemax. l lmin.
2480.32.□□□□□.010 10 62 52
2480.32.□□□□□.013 12.7 67.4 54.7
2480.32.□□□□□.016 16 74 58
2480.32.□□□□□.025 25 92 67
2480.32.□□□□□.038 38.1 118.2 80.1
2480.32.□□□□□.050 50 142 92
2480.32.□□□□□.063 63.5 169 105.5
2480.32.□□□□□.080 80 202 122
2480.32.□□□□□.100 100 242 142
2480.32.□□□□□.125 125 292 167
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00050. -   45 - green
.00100. -   90 - blue
.00150. - 135 - red
.00200. - 180 - yellow

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00050. 010 013 016 025 038 050 063 080 100 125
180 .00100. 1,7
165 .00150.
.00200. 1,6
150
charge pressure (bar)

135
pressure rise factor

1,5
120
105 1,4
90 1,3
75
60 1,2
45
1,1
30
15 1,0
0 50 100 150 200 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F329


Gas spring with external thread
Mounting variations
2480.005.00250. 2480.006.00250.
Slotted nut Clamped flange

2480.00.51.01
Box spanner for assembling/disassembling
of gas springs

Mounting examples:

F330 subject to alterations


Gas spring with external thread
Note: 2480.32.00250.
Initial spring force at 150 bar = 250 daN

Order No for spare parts kit: 2480.12.00250


ø15
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar

Stroke max.
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

1
Max. recommended extensions per minute: ​
approx. 80 to 100 (at 20°C)

l ±0,25
Max. piston speed: 1.6 m/s
Fixing:
l min.
Installation with ring nut(s) 2480.005.00250 ​
can be done with one or two ring nuts. If the ​ 6
hole in the bolster plate is not threaded, two ​

14
ring nuts are needed. Holes threaded
M 38 × ​1,5 require one only ring nut for moun- M38 x 1,5
ting of ​the gas springs.
Mounting with a threaded flange plate has ​
the advantage of a degree of adjustability as ​
far as the flange screws permit, moreover it is ​
often found easier to make do with a ​clea-
rance hole in the tool plate. Locking is by ​way
of two lock screws with thrust plugs, ​provided
in the threaded flange.
Diameter of through-hole in tool plate = M6 valve
38 mm – plus four tapped holes M 8. TM
S>max V>max Flex Guide
P>max

2480.32.00250.
Gas spring with external ​
thread
Order No Strokemax. lmin. l
2480.32.00250.013 12.7 62.7 75.4
2480.32.00250.025 25 75 100
2480.32.00250.038 38.1 88.1 126.2
2480.32.00250.050 50 100 150
2480.32.00250.063 63.5 113.5 177
2480.32.00250.080 80 130 210
2480.32.00250.100 100 150 250

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00250. 013 025 038 050 063 080 100
150 1,40
140 1,35
130
1,30
charge pressure (bar)

pressure rise factor

120
110 1,25
100 1,20
90 1,15
80
1,10
70
60 1,05
50 1,00
50 100 150 200 250 0 5 10 25 50 75 100
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F331


Gas spring with male fixing thread, small mounting height
Mounting variations

2480.00.51.01
Box spanner for assembling/disassembling
of gas springs

Mounting examples:

F332 subject to alterations


Gas spring with male fixing thread, small mounting height
Note: 2480.82.00250.
Initial spring force at 150 bar = 250 daN

Stroke max.
Order No for spare parts kit: 2480.12.00250
ø15
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

1min.
Max. recommended extensions per minute: ​

l ±0,25
approx. 80 to 100 (at 20°C)

l min.
Max. piston speed: 1.6 m/s

19 -0,5
6

M12 x 1,75

ø38 -0,2

M6 valve
TM
S>max V>max Flex Guide
P>max

2480.82.00250.
Gas spring with male fixing ​
thread, small mounting ​
height
Order No Strokemax. lmin. l
2480.82.00250.013 12.7 62.7 75.4
2480.82.00250.025 25 75 100
2480.82.00250.038 38.1 88.1 126.2
2480.82.00250.050 50 100 150
2480.82.00250.063 63.5 113.5 177
2480.82.00250.080 80 130 210
2480.82.00250.100 100 150 250

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00250. 013 025 038 050 063 080 100
150 1,7
140
1,6
130
charge pressure (bar)

120 1,5
pressure rise factor

110
1,4
100
90 1,3
80
1,2
70
60 1,1
50
1,0
0 100 200 300 400 500 0 10 25 50 75 100
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F333


Gas spring with male fixing thread, POWERLINE
Mounting variations

2480.00.51.05
Box spanner for assembling/disassembling
of gas springs

Mounting examples:

F334 subject to alterations


Gas spring with male fixing thread, POWERLINE
Note: 2487.82.01000.
Initial spring force at 150 bar = 920 daN

Order No for spare parts kit: 2487.12.01000

Stroke max.
Pressure medium: Nitrogen N2 ø28
M6
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C

1
Max. recommended extensions per minute: ​
approx. 50 to 100 (at 20°C)
l ±0,25
Max. piston speed: 1.6 m/s

l min.

6
19

M16 valve M6
±0,1
ø50,2

TM
S>max V>max Flex Guide
P>max

2487.82.01000.
Gas spring with male fixing ​
thread, POWERLINE
Order No Strokemax. lmin. l
2487.82.01000.013 13 51 64
2487.82.01000.016 16 54 70
2487.82.01000.019 19 57 76
2487.82.01000.025 25 63 88
2487.82.01000.032 32 70 102
2487.82.01000.038 38 76 114
2487.82.01000.050 50 88 138
2487.82.01000.063 63 101 164
2487.82.01000.075 75 113 188
2487.82.01000.080 80 118 198
2487.82.01000.100 100 138 238
2487.82.01000.125 125 163 288

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
016
013 019 025 032 038 050 063 075 080 100 125
150
140 1,6
130 1,5
charge pressure (bar)

pressure rise factor

120
110 1,4
100
1,3
90
80 1,2
70
1,1
60
50 1,0
0 200 400 600 800 1000 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F335


Gas spring with hexagonal flange
2480.33. X Description:
ø12 The gas springs are colour-coded according to ​
the spring force rating ranges ​15–50–100–
0 150–200 daN.
R5 View X

All springs, regardless of their spring force ​

A/F 32
ratings, are of the same design. The differing ​

Stroke
force ratings result exclusively from the ​diffe-
ø36 ring charge pressures.
Do take into consideration the colour-coded ​

1
pressure rating during repair work and ​
recharging.

20
l +0,15
-0,5
Note:

50
Other stroke lengths avail on request! See gas ​

I min.
spring 2480.32.

Order No for spare parts kit: 2480.21.00150


M6 valve
Pressure medium: Nitrogen N2
M6x5,5 deep Max. filling pressure: 180 bar
ø25,5 Min. filling pressure: 13 bar
M28x1,5 Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s

S>max V>max P>max

2480.33. Gas spring with hexagonal flange


Spring force [daN]
Order No Strokemax. lmin. l initial Colour
2480.33.00015.125 125 167 292 15 black
2480.33.00050.125 125 167 292 50 green
2480.33.00100.125 125 167 292 100 blue
2480.33.00150.125 125 167 292 150 red
2480.33.00200.125 125 167 292 200 yellow

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00015. 010 013 016 025 038 050 063 080 100 125
180 .00050. 1,7
165 .00100.
.00150. 1,6
150 .00200.
charge pressure (bar)

135
pressure rise factor

1,5
120
105 1,4
90 1,3
75
60 1,2
45
1,1
30
15 1,0
0 50 100 150 200 0 5 10 25 50 75 100 125
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

F336 subject to alterations


Gas springs
for working
temperatures up
to 120 ° C
see chapter L:
Gas springs Mould Line
F337
LCF gas springs,
damped

F339
LCF gas springs, damped
Description The springs from the LCF series reduce impact
stresses by 50% compared to conventional gas
The LCF series represents a whole new springs.
generation of nitrogen-filled gas springs
developed to meet the needs of the The force builds up gradually and acceleration
machine tool and press-making industries. is uniform, reducing wear on both tool and
press. As a result, less maintenance is required.
Negative factors such as
► high impact stresses
LCF springs are at least 20% quieter than
► excessive noise standard gas springs.
► extreme bounce off the pad The reduced noise level is due to the lower
are all minimised by LCF springs. impact force, making these springs a cost-
effective alternative to soundproofing panels.
They are thus more economical and
Characteristics such as environmentally-friendly.
► dimensions
► fixing methods The LCF springs reduce the extreme bounce off
► filling with gas and purging the pad during the return stroke, thus lessening
► working in interconnected systems vibration on the workpiece and allowing the
workpiece to be transported more effectively.
are identical to those for standard ISO or type
2480.13 gas springs. Since the spring travel is damped, the pad
motion is more uniform, so in many cases the
press stroke rate and thus productivity can be
increased.

* LCF Force Manager ist ein Warenzeichen der Associated Spring

F340 subject to alterations


LCF gas springs, damped
2484.13. Force diagram for gas springs

With the springs from the LCF series, the force builds up gradually and
acceleration is uniform.
Standard
Gas spring
Spring force

LCF-
Gas spring

Flcf

Spring travel
Damped spring travel S1

Measured dynamic piston force, Measured values for the 5000th series
piston force

piston force

Spring travel Spring travel


Standard gas spring LCF gas spring

Comparative press load diagram Noise reduction

The springs from the LCF series are quieter due


STANDARD LCF to the reduced impact force.
Press load

STANDARD LCF

subject to alterations F341


LCF gas springs, damped
2484.13. Force diagram for gas springs

F2

sure
ng pres
aximum filli
M
F2
at
F1 minimum
filling
sure pressure
ng pres
Force

um filli
Minim

Flcf

0 max.
Spring travel
S1

Note: Maximum pressure for LCF gas springs: 150 bar. Observe minimum filling pressure.

Guidelines for the use of LCF gas springs


1. After the damped spring travel (S1) the LCF gas spring achieves the same initial spring force (F1)
and pressure build up as the standard gas spring (to ISO).
2. The spring force (Flcf) should exceed the weight (e.g. the pad) by at least 15% so that it is held
in the correct position (this does not apply in the case of minimum filling pressure).

Flcf bei 150 bar Damped spring travel Minimum filling


Spring Size in daN S1 pressure in bar
2484.13.00750. 470 3,1 70
2484.12.01500. 700 4,6 105
2484.13.03000. 1600 3,8 69
2484.13.05000. 2500 7,7 76
2484.13.07500. 3000 10,4 90
F342 subject to alterations
LCF gas spring, damped
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750

ø15 (2x) ø15 (4x)


ø9 75
12

12
M10 (2x) M10 (2x)
12

56,5

12

12
20

20

20
ø15
ø15 (2x) ø15 (2x)

12

12
M10 ø9 (4x)

56,5
75
(2x) DIN 74 - 75 DIN 74 - 75
75
Km 8 (4x) 56,5 Km 8 (4x) 56,5
56,5
24
56,5

56,5
56,5

75

75
75

20

20

20

12
ø9 (4x)

2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)


stroke

stroke
M5 (4x)
M6 (4x)
24

24

14,2
30
ø50,2
+2 y ø50,2
+2
13

y +0,5 +0,5
13

14,2
ø13

2,5
A-A ø9 (4x) ø13 (2x)
ø9 (4x) 56,5 70
56,5
x x

61
30
56,5
x
56,5

95

56,5

x
70

y 80
y
80 80 110
A A

2480.064.00750 4) 2480.044.00750 2) 2480.010.00750.115 3) 2480.045.00750 2)


A-A 2480.010.00750.190* 3)
stroke

90 65
M5 (2x) 40 ø57
ø51,2 3
24

70
50,5

13
80

38

4 ±0,1
40

20

ø50,2 +2
+0,5
*190
115

5)
60 10 +0,1
34,5
130 11
12
19,5

70 9 (2x) 22
12
56,5 25,5
ø9
30

56,5
70
ø9 (4x)

A
33
56,5

70

110
56,5
A 70

2480.047.00750 2) 2480.044.03.00750 2) Note:


90
2) Attention:
The spring force must be absor-
30 bed by the stop surface!
25

19 60
ø18 3) Not for use with composite
32
ø50,5

connection.
11

70
ø15

4) Square collar flange, non-ro-


30
5
28,1 20

tating, fixing for composite


60

connection.
ø9

68 5) Machine screws with hexa-


9 10 +0,1 gonal socket (compact head
recommended)
4±0,1

30

ø11,5
DIN 74 - Km 10 (2x) ø11
DIN 74 - Km 8 (2x) ø18

F344 subject to alterations


LCF Gas Spring, damped
Note: 2484.13.00750.
Initial spring force Flcf at 150 bar = 470 daN
Full spring force after 3.1 mm damped spring ​
travel

Order No for spare parts kit: 2484.13.00750

Stroke max.
ø25
Pressure medium: Nitrogen N2 M8
Max. filling pressure: 150 bar

12
Min. filling pressure: 70 bar

3 min.
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute: ​ R2
approx. 15 to 40 (at 20°C)
17,5
Max. piston speed: 1.6 m/s
ø46
l ±0,25
I min.

16,4

7
10

8
X
ø43
ø50,2 ±0,1

S>max V>max P>max

2484.13.00750.
LCF Gas Spring, damped
View X - Gas spring
Order No Strokemax. lmin. l
2484.13.00750.013 12.7 107.7 120.4
2484.13.00750.025 25 120 145
2484.13.00750.038 38.1 133.1 171.2
2484.13.00750.050 50 145 195
G 1/8 valve M8 x 13 2484.13.00750.063 63.5 158.5 222
2484.13.00750.080 80 175 255
deep (2x) 2484.13.00750.100 100 195 295
20
2484.13.00750.125 125 220 345
2484.13.00750.160 160 255 415
2484.13.00750.200 200 295 495
2484.13.00750.250 250 345 595
2484.13.00750.300 300 395 695

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.00750. 013 025 038 050 063 080 100 125 160 200 250 300
150 1,7
140 1,6
130
charge pressure (bar)

pressure rise factor

1,5
120
1,4
110
1,3
100
1,2
90
80 1,1

70 1,0
200 300 400 500 600 700 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F345


LCF gas spring, damped
Mounting variations
2480.011.01500 2480.011.01500.2 2480.022.01500

100
100 100
73,5

M20
73,5

M20
73,5

73,5
100

ø40
73,5
100

73,5
100
40
ø11 (4x)

15
ø15 (4x)

12
DIN 74 -

20
24

14
Km 8 (4x)

20

12
12

ø9 ø9 (4x) ø11 (4x)


ø11
DIN 74 - Km 10 (4x) ø18 (4x)

2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)


stroke

stroke
M6 (4x)
M6 (4x)
29
29

14,2
30
16

+2 +2
16

14,2
ø13
y ø75,2 +0,5 ø75,2 +0,5

2,5
A-A ø11 (4x) ø13 (2x)
ø11(4x) 73,5 90
73,5

86
30
73,5
x x
73,5

122

x
73,5

90

x
y 104
y
104 104 134
A A

2480.064.01500 4) 2480.044.01500 2) 2480.010.01500.130 3) 2480.045.01500 2)


stroke

A-A 2480.010.01500.205* 3)
115 90
M6 (2x) 52,5 ø85
ø77 3

101
29

105

75,5

19
57
52,5

4 ±0,1
20

+2
*205
130

ø75,2 +0,5
5) 10 +0,1
26

73,5 43,5
16

160 10
11 (2x) 28
90 13,5
73,5 32
30

73,5

ø10,5
92
ø11 (4x)

5)
37
73,5

A
90

137
73,5
A 92

2480.047.01500 2) 2480.044.03.01500 2) Note:


125 2) Attention:
The spring force must be absor-
bed by the stop surface!
35
32

21 90
ø20 3) Not for use with composite
ø75,5
13

94

connection.
38
ø15

4) Square collar flange, non-ro-


42
37 40

tating, fixing for composite


90

connection.
ø9

100 5) Machine screws with hexa-


10 +0,1
gonal socket (compact head
9
recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F346 subject to alterations


LCF Gas Spring, damped
Note: 2484.12.01500.
Initial spring force Flcf at 150 bar = 700 daN
Full spring force after 4.6 mm damped spring ​
travel

Stroke max.
ø36
Order No for spare parts kit: 2484.12.01500 M8

12
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar

3 min.
Min. filling pressure: 105 bar
Working temperature: 0°C to +80°C

21
Temperature related force increase: ± 0.3%/°C R2
Max. recommended extensions per minute: ​ ,5
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s ø70
l ±0,25
I min.

16,4

7
10

X
8

ø67
ø75,2 ±0,1

S>max V>max P>max

2484.12.01500.
View X - Gas spring LCF Gas Spring, damped
Order No Strokemax. lmin. l
2484.12.01500.025 25 135 160
2484.12.01500.038 38.1 148.1 186.2
2484.12.01500.050 50 160 210
2484.12.01500.063 63.5 173.5 237
2484.12.01500.080 80 190 270
G 1/ 8 valve M8 x 13 2484.12.01500.100 100 210 310
deep (4x) 2484.12.01500.125 125 235 360
40 2484.12.01500.160 160 270 430
2484.12.01500.200 200 310 510
2484.12.01500.250 250 360 610
2484.12.01500.300 300 410 710

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.01500. 025 038 050 063 080 100 125 160 200 250 300
150 1,7
145 1,6
140
charge pressure (bar)

1,5
pressure rise factor

135
130 1,4
125 1,3
120
1,2
115
110 1,1

105 1,0
400 600 800 1000 1200 1400 1600 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F347


LCF gas spring, damped
Mounting variations
2480.011.03000 2480.011.03000.2 2480.022.03000

120
120 92
120

M20
92

M20
92

120

ø60
92
120

60
92

120
92
ø15 (4x)
ø20 ø13,5 (4x)
ø15

14
24

12
14
20

13
ø9 ø9 (4x) ø13 (4x)
13

20
ø13,5 ø20 (4x)

2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)


stroke

stroke
M6 (4x)
M6 (4x)
33

33

14,2
40
ø95,2
+2 y ø95,2
+2
18

y +0,5 +0,5
18

14,2
ø17

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 92 110
92

106
x x

40
92
x
150
92

110

x
92

y 130
y
130 130 170
A A

2480.064.03000 4) 2480.044.03000 2) 2480.010.03000.140 3) 2480.045.03000 2)


A-A 2480.010.03000.215* 3)
stroke

145 110
M6 (2x) 67,5 ø108
ø96,8 3

121
33

125

95,5

19
66,5
62,5

4 ±0,1
20

+2
ø95,2 +0,5
*215
140

5)
90 10 +0,1
46,5
30

195 11
16

13 (2x) 28
110 13,5
92 35
ø12,5
30

116
92

5)
ø13 (4x)

A
63
110
92

170
92
A 116

2480.047.03000 2) 2480.044.03.03000 2) Note:


2) Attention:
140 The spring force must be absor-
40 bed by the stop surface!
33

26 110 3) Not for use with composite


ø24
63,5 connection.
115
ø95,5
15

4) Square collar flange, non-ro-


ø15

52,5
60

tating, fixing for composite


110

connection.
ø9

5) Machine screws with hexa-


9 115
10 +0,1
36,5

gonal socket (compact head


recommended)
4±0,1

30

ø14,5
DIN 74 - Km 12 (2x) ø13,5
DIN 74 - Km 8 (2x) ø20

F348 subject to alterations


LCF Gas Spring, damped
Note: 2484.13.03000.
Initial spring force Flcf at 150 bar =1600 daN
Full spring force after 3.8 mm damped spring ​

Stroke max.
travel ø50
M8
Order No for spare parts kit: 2484.13.03000

12
Pressure medium: Nitrogen N2

3 min.
Max. filling pressure: 150 bar
Min. filling pressure: 68 bar
Working temperature: 0°C to +80°C

24
R2
Temperature related force increase: ± 0.3%/°C ,5
Max. recommended extensions per minute: ​
approx. 15 to 40 (at 20°C) ø90
Max. piston speed: 1.6 m/s
l -1
I min.

16,4

7
10

ø87
ø95,2 ±0,1

X S>max V>max P>max

2484.13.03000.
View X - Gas spring
LCF Gas Spring, damped
Order No Strokemax. lmin. l
2484.13.03000.025 25 145 170
2484.13.03000.038 38.1 158.1 196.2
2484.13.03000.050 50 170 220
2484.13.03000.063 63.5 183.5 247
2484.13.03000.080 80 200 280
G 1/8 valve M8 x 13 2484.13.03000.100 100 220 320
deep (4x) 2484.13.03000.125 125 245 370
60 2484.13.03000.160 160 280 440
2484.13.03000.200 200 320 520
2484.13.03000.250 250 370 620
2484.13.03000.300 300 420 720

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.03000. 025 038 050 063 080 100 125 160 200 250 300
150 1,7
140 1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
110 1,4
100 1,3
90
1,2
80
70 1,1

60 1,0
800 1200 1600 2000 2400 2800 3200 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F349


LCF gas spring, damped
Mounting variations
2480.011.05000 2480.011.05000.2 2480.022.05000

140 140
109,5 109,5 140

M20
M20
109,5

109,5
109,5

140

ø80
140

80

109,5
140
ø20 ø13,5 (4x)
ø18 (4x)

20
ø18

13
24

15

12
ø11 ø13 (4x)
13

15
20
ø13,5 ø11 (4x) ø20 (4x)

2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)


stroke

stroke
M6 (4x)
M6 (4x)
36

36

14,2
50
ø120,2
+2 y ø120,2
+2
21

y +0,5 +0,5
21

ø17

14,2

2,5
A-A ø13 (4x) ø17 (2x)
ø13(4x) 109,5 130
109,5

131
x x

109,5

50
x
109,5

175

109,5

130

x
y 155
y
155 155 205
A A

2480.064.05000 4) 2480.044.05000 2) 2480.010.05000.160 3) 2480.045.05000 2)


A-A
stroke

165 140
M6 (2x) 77,5 ø130
ø122 3

149
120,5
36

148

19
79
74

4 ±0,1
20

+2
ø120,2 +0,5
160

5)
102,5 10 +0,1
48
220 11,5
16
32,5

130 13 (2x) 28
18
109,5 36,5
ø12,5
109,5
30

138

5)
ø15 (4x)

A
109,5

88
130

195
109,5
A 138

2480.047.05000 2) 2480.044.03.05000 2) Note:


2) Attention:
170 The spring force must be absor-
50 bed by the stop surface!
58

36 130 3) Not for use with composite


ø26
88,9
ø120,5

connection.
140
17,5

4) Square collar flange, non-ro-


65
ø18

tating, fixing for composite


80

130

connection.
ø11

5) Machine screws with hexa-


145
10 +0,1 gonal socket (compact head
39

11 recommended)
4±0,1

30

ø17,5
DIN 74 - Km 16 (2x) ø13,5
DIN 74 - Km 10 (2x) ø20

F350 subject to alterations


LCF Gas Spring, damped
Note: 2484.13.05000.
Initial spring force Flcf at 150 bar =2500 daN

Stroke max.
Full spring force after 7.7 mm damped spring ​ ø65
travel M8

12
Order No for spare parts kit: 2484.13.05000

Pressure medium: Nitrogen N2

3 min.
Max. filling pressure: 150 bar
Min. filling pressure: 75 bar
Working temperature: 0°C to +80°C R2
,5
Temperature related force increase: ± 0.3%/°C

25,5
Max. recommended extensions per minute: ​
approx. 15 to 40 (at 20°C) ø115
Max. piston speed: 1.6 m/s
l -1
I min.

16,4

7
10

ø112
ø120,2 ±0,1
TM
S>max V>max Flex Guide
P>max
X
2484.13.05000.
View X - Gas spring
LCF Gas Spring, damped
Order No Strokemax. lmin. l
2484.13.05000.025 25 165 190
2484.13.05000.038 38.1 178.1 216.2
2484.13.05000.050 50 190 240
2484.13.05000.063 63.5 203.5 267
2484.13.05000.080 80 220 300
G 1/8 valve M10 x 16 2484.13.05000.100 100 240 340
2484.13.05000.125 125 265 390
deep (4x) 2484.13.05000.160 160 300 460
80
2484.13.05000.200 200 340 540
2484.13.05000.250 250 390 640
2484.13.05000.300 300 440 740

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.05000. 025 038 050 063 080 100 125 160 200 250 300
150 1,7
140 1,6
130
charge pressure (bar)

1,5
pressure rise factor

120
1,4
110
1,3
100
1,2
90
80 1,1

70 1,0
1600 2000 3000 4000 5000 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F351


LCF gas spring, damped
Mounting variations
2480.007.07500 2480.008.07500 3) 2480.011.07500 2480.011.07500.2

190 190
138 138
14,2

M20
50

M20
14,2
ø21

ø100
100
190
138

190
138
2,5
ø21 (2x)

ø26 ø17,5 (4x)

170
50

15
138

15
ø18 ø18 (4x)

17
195 ø11 ø11

17

20
20
195 195 245 ø17,5 ø26 (4x) (4x)

2480.011.03.07500 2480.011.03.07500.2 2480.022.07500

190 190
138 138 190
M20

M20

138
ø100
190

100
138

190
138

190
138

ø20 (4x) ø13,5 (4x)


ø18 (4x)
15
15

ø18 (4x) 24
13

13

12
ø11 ø11
ø17,5 (4x)
20
20

ø13,5 (4x) (4x) ø20 (4x) (4x)

2480.044.07500 2) 2480.044.03.07500 2) 2480.055.07500 2480.057.07500


stroke

stroke
200 200
95 M6 (4x)
M6 (4x)
68

41

41
150,5
200

ø150,5

170
100

y
20

+2 +2
ø150,2 +0,5 ø150,2 +0,5
27

27
80
7

120
260 A-A ø17,5
13 (2x) 175 ø17,5 138 (4x) 162
(4x) 138
x x
30

30

x
220
138

x
138

230
162

ø13,5 y
ø20 y
A A

2480.064.07500 4) Note:
A-A
stroke

2) Attention:
M6 (2x) The spring force must be
absorbed by the stop surface.
41

3) Note:
Not for use with composite
ø150,2 +2 connection.
+0,5
5) 4) Square collar flange, non-
rotating, fixing for composite
162 connection.
38

138 5) Machine screws with hexa-go-


ø16,5 nal socket (compact head
recommended).
A
162
138

F352 subject to alterations


LCF Gas Spring, damped
Note: 2484.13.07500.
Initial spring force Flcf at 150 bar =3000 daN
ø80
Full spring force after 10.4 mm damped spring​ M8
travel

12
Order No for spare parts kit: 2484.13.07500

Stroke max.

3 min.
Pressure medium: Nitrogen N2
Max. filling pressure: 150 bar
Min. filling pressure: 89 bar
Working temperature: 0°C to +80°C R2
,5
Temperature related force increase: ± 0.3%/°C

27,5
Max. recommended extensions per minute: ​
ø145
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
l -1
I min.

16,4

8
10

ø142
TM
ø150,2 ±0,1 S>max V>max Flex Guide
P>max

X 2484.13.07500.
View X - Gas spring LCF Gas Spring, damped
Order No Strokemax. lmin. l
2484.13.07500.025 25 180 205
2484.13.07500.038 38.1 193.1 231.2
2484.13.07500.050 50 205 255
2484.13.07500.063 63.5 218.5 282
2484.13.07500.080 80 235 315
2484.13.07500.100 100 255 355
G 1/8 valve M10 x 16
2484.13.07500.125 125 280 405
deep (4x) 2484.13.07500.160 160 315 475
100
2484.13.07500.200 200 355 555
2484.13.07500.250 250 405 655
2484.13.07500.300 300 455 755

Initial spring force Spring force Diagram displacement versus stroke rise
versus charge pressure
nominal stroke
.07500. 025 038 050 063 080 100 125 160 200 250 300
150 1,7

140 1,6
charge pressure (bar)

130 1,5
pressure rise factor

120 1,4

110 1,3

100 1,2

90 1,1

80 1,0
2500 3500 4500 5500 6500 7500 0 10 25 50 75 100 125 150 200 250 300
force daN stroke in mm

Pressure rise factor accounts for displacement but not external influences!

subject to alterations F353


Controllable
Gas springs
PATENTED

Please request your catalogue


F354
Air springs
to VW Standard

Please request your catalogue


F355
Manifold-
systems

Please request your catalogue


F356
Composite plates

Please request your catalogue


F357
Gas spring
Accessories

F359
Pressure reservoir
for reduced pressure rise
2480.00.70.

Description:
The pressure reservoir and its base plates are manufactured from the same high grade steel als FIBRO gas springs. The advantage of including a pressure
reservoir in the system is that in operation the gas pressure rises to a lesser extent. Apart from the purely tecnical pressure factors, a reduced pressure rise is
beneficial to the service life of the system.

Function:
The pressure reservoir has two or four mounting holes with G¼“ at both sides, which are designed for connection to the control fitting or gas spring.

Note:
If a pressure reservoir is to be installed, we recommend the 24°-cone-system, which ensures that the gas flow is not inhibited. Mounting clamps should be
ordered separately. At least 2 are required for each pressure reservoir, see following pages.

2480.00.70. Pressure reservoir Calculating the isothermic increase in pressure*


Volume in l (*by approximation)
Order No. [litres] [a b
2480.00.70.075.0170 0,25 75 170
2480.00.70.075.0250 0,50 75 250
2480.00.70.075.0410 1,0 75 410 Va+(n3Vg1))
Pressure increase =
2480.00.70.095.0300 1,0 95 300 Va+(n3(Vg1) –Stroke3A))
2480.00.70.095.0500 2,0 95 500
2480.00.70.095.0700 3,0 95 700 Va [l] Volume of pressure reservoir, see table
2480.00.70.095.0900 4,0 95 900 Vg1) [l] Gas volume of gas springs, appropriate spring types
2480.00.70.120.0360 2,0 120 360
2480.00.70.120.0615 4,0 120 615 1) Note: When designing gas volume of spring types,
2480.00.70.120.1125 8,0 120 1125 please contact us at FIBRO.
Stroke [dm] Travel of gas springs, appropriate spring types
A [dm2] For area of piston rods of the gas spring, see table
Ordering Code (example): n Number of gas springs
Pressure reservoir = 2480.00.70.
[ a = 75 mm = 075.
b = 170 mm = 0170 Calculation example:
Order No. = 2480.00.70.075.0170
10 gas springs, type 248.13.05000.050 with a travel of 50 mm (0,5 dm) are
connected to a system with an 8 litres pressure reservoir.

Gas spring size/daN Piston rod area/dm2


.00500 0,031 8 l + (1030,51 l)
.00750 0,049 Pressure increase = = 1,145
8 l + (103(0,51 l – 0,5 dm 3 0,332 dm2))
.01500 0,102
.03000 0,196
.05000 0,332
.07500 0,503
.10000 0,709

F360 subject to alterations


Pressure reservoir
for reduced pressure rise
2480.00.70. Installation example: 24°-cone-system

Item Quantity Description Order No.


1 2 Connection thread G1/8 2480.00.26.03
2 3 24°-cone-hose 2480.00.25.01.□ □ □ □
3 1 Pressure reservoir 2480.00.70. □ □ □.□ □ □ □
4 4 Connection thread G1/4 2480.00.26.04
5 1 Monitoring unit 2480.00.31.01

subject to alterations F361


Mounting clamp
for pressure reservoir
2480.00.70. Description:
The mounting clamp is a rubber coated galvanised sheet steel ring and is
SW 17 used for mounting the FIBRO pressure reservoir.

Important:
At least 2 fixing clamps are required per pressure reservoir. If the pressure
tank is to be mounted vertically,
it should be seated on a robust base.

e
70
d

Ordering Code (example):


31 b
ø9 (2x) Mounting clamp (1)
øa for pressure reservoir = 2480.00.70.
c ∅a = 75 mm = 2480.00.70.075
Order No. = 2480.00.70.075

2480.00.70. Mounting clamp


Order No. [ a b c d e
2480.00.70.075 75 80 105 41,5 102
2480.00.70.095 95 100 145 51,5 122
2480.00.70.120 120 100 145 64 147

Installation Example:

F362 subject to alterations


Pressure plate, shock absorbing
2480.015.
øa
b
ø11 (M10, 2x)
17 (2x)
11 (2x)

25

øc

Installation example 2480.015. Pressure plate


Pressure plate, Order No. Gas spring strength a b c
shock 2480.015.01500 750 – 1500 108 91 58
absorbing 2480.015.05000 > 1500 – 6600 143 126 92
2480.015. 2480.015.10000 > 6600 – 10600 167 150 112

Description:
The shock absorbing pressure plate is designed to minimise the main prob-
lems in the metal forming industry.
A specially designed shock absorbing unit is designed to reduce:
– extreme impact loads
– consequent high costs for press maintenance
– high noise levels
Top of tool – risk of production of lower quality parts.
Guidelines for using shock absorbing pressure plates with gas springs:
1. After the maximum shock absorbing travel of 3 mm the gas spring will
reach the same initial spring force as it would without the shock absor-
bing pressure plate.
Sheet metal 2. The shock absorbing pressure plate is mounted between the tool and the
retainer piston rod of the gas spring.

Material:
Steel, nitride
Gas spring Polyurethane

Note:
Working temperature: 0 °C to 80 °C
Recommended max. strokes/min: 20
Bottom Max. press speed: 1.6 m/s
of tool Max. shock absorbing travel: 3 mm

Function
8 9000
without 2480.015. with 2480.015.
6 8000
7000
dynamic impact load [N]

4
Slide acceleration [g]

6000
2
5000
0
4000
-2
3000
-4
2000
-6 without 2480.015.
1000 with 2480.015.
-8 0
0 1 2 3 4 5 6 7 8 9 10 11 1,96 1,965 1,97 1,975 1,98
Time [s] Time [s]

subject to alterations F363


Thrust Pad
Thrust plate
2480.004. 2480.004. Thrust Pad
Socket
R 100 cap screw
Order No DIN EN ISO 4762 A/F b l
2480.004.06 M6 17 20 6
2480.004.08 M8 19 22.5 11

6
l
Description:
Trust pad for gas springs with M6 and M8 thread in the piston rod, not ​
for 2480.13.00500.□□□.
M
Material:
No 1.7131, case-hardened
SW

2480.009. 2480.009. Thrust plate


max. piston rod
Order No* diameter a b c d d1 e e1 t
d1 2480.009.00250 15 50 25 12 7 11 32 8 7
2480.009.00500 20 55 30 12 7 11 40 14 7
t

2480.009.00500.1 20 55 32 16 9 15 37 - 9
c

d 2480.009.00750 25 70 35 15 9 15 48 14 9
2480.009.00750.1 36 65 50 16 9 15 47 - 9
2480.009.01500 36 75 50 15 9 15 56 30 9
2480.009.03000 50 85 60 15 9 15 66 40 9
2480.009.03000.1 50 80 60 16 9 15 62 - 9
2480.009.05000 65 100 80 20 11 18 72 56 11
2480.009.05000.2 65 102 80 20 11 18 80 - 11
b +2

e1

2480.009.07500 80 110 100 20 11 18 85 75 11


2480.009.07500.2 80 117 100 20 11 18 95 - 11
2480.009.10000.1 90 132 100 20 11 18 110 - 11
e *Execution .1/.2 to Volvo standard
a +2
Material:
No 1.2842, hardened
or
No 1.2379, hardened

2480.018. 2480.018. Thrust plate


max. piston rod
d1 Order No diameter a c d d1 e t
2480.018.01500 65 90 12 9 15 64 9
t

Material:
c

No 1.2842, hardened
d
a +2

e
a +2

F364 subject to alterations


Thrust plate
Thrust plate to Renault standard
2480.019. Thrust plate 2480.019.
max. piston rod
Order No* diameter a c d d1 e t d1
2480.019.00100 15 40 15 9 15 21 10
2480.019.00100.2 15 40 15 7 11 24 7
2480.019.00750 25 56 20 11 18 32 13

t
c
2480.019.03000 50 71 20 11 18 48 13
2480.019.03000.2 50 70 15 9 15 50 9
2480.019.03000.1 80 90 20 11 18 67 13 d
2480.019.07500.2 80 90 15 9 15 70 9
2480.019.07500 95 140 20 11 18 110 13
*Execution .2 to VDI 3003

Material:

a +2

e
No 1.2842, hardened
or
No 1.2379, hardened

e
a +2

2480.019.45. Thrust plate to Renault ​ 2480.019.45.


standard d

max. piston rod 3


Order No Shape diameter a e d a
e1
e1

2480.019.45.00750 A 50 70 50 11 e
2480.019.45.01500 A 80 90 70 11
A
2480.019.45.03000 B 95 105 85 11
2480.019.45.05000 B 95 125 105 11
2480.019.45.07500 B 95 150 125 13
2480.019.45.10000 B 95 190 165 13
a
e

Material:
No 1.2842, hardened
or a
e1
e1

e
No 1.2379, hardened B
a
e

Description: Mounting example:


The hardened thrust pad 2480.004. reduces side forces in cases of skew
thrust vaces or lateral displacement component. max. 0,15°
In conjunction with the thrust pads, the hardened thrust plates 2480.009.,
2480.018. and 2480.019. further helps to protect the gas spring from
lateral forces, through reduction of friction – even when used without the
thrust pad.

Note:
Especially with gas springs of large stroking capacity we recommend the
use of the pad plate combination!

subject to alterations F365


Concertina shroud for gas springs
Description:
The concertina shroud protects the piston rod of the gas spring against negative influences, such
as e.g.:
● drawing in dirt
● damage to the surface of the piston rod
● adhesion of dirt particles
● drawing in of oil and/or emulsion
The concertina shroud is internally (cylinder tube side) fastened and is free of any obstructing
contours, such as externally mounted tube clamps. This enables fastening and installation of the gas
spring inside the tool without any restrictions.
The concertina shroud for gas springs prolongs the lifetime of the gas springs under rough operating
conditions.

Technical data
Material Concertina shroud: CSM-Rubber 65 ±3 Shore A
Disc: Steel burnished
Ring: stainless Steel
Temperature range: 0-90 °C
Chemical resistance Acids: very good
Alkaline solutions: very good
Solvents: sufficient
Weather resistance Sun light (UV): good
Ozone: very good
Water: sufficient
Oil resistance Mineral: good
Synthetic: sufficient

Delivery:
Concertina shroud incl. rotatable disk and countersunk screw.
Custom dimensions/materials available on request.

Mounting examples

screw mounted fixed with 2480.055./057./064.


at the bottom fixed with
with 2480.011. 2480.007./008.

fixed with 2480.044./045./047.

installed loose in
the bore

More mounting examples for gas springs see page


„Mounting directions for gas springs“

F366 subject to alterations


Concertina shroud for gas springs
2480.080.
da
d1
„m“
d2 (Countersunk head cap screw
DIN EN ISO 10642)
t1

sticked (vulcanized)

d3 Disc
„n“
Number of Ring
d5
folds
l max.

l min.
Position of ventilation

Gas spring

ZD

2480.080. Concertina shroud for gas springs


2487.12.00750..1

2487.12.01000..1
24 87.12.00500.
2487.12.00350.

2480.13.00500.

2488.13.00750.

2480.13.00750.

2488.13.01000.

2487.12.01500.
2488.13.01500.

2480.12.01500.

2487.12.02400.
2488.13.02400.

2480.13.03000.

2487.12.04200.
2488.13.04200.

2480.13.05000.

2487.12.06600.
2488.13.06600.

2480.13.07500.

2487.12.09500.
2488.13.09500.
Gas spring
Type of

ZD 32 38 45 45 50 50 63 75 75 95 95 120 120 150 150


da 45 50 50 55 55 65 65 75 75 95 95 120 120 150 150
d1 32 38 45 45 50 50 63 75 75 95 95 120 120 150 150
d2 / KD 16 20 20 25 25 28 36 36 45 50 60 65 75 80 90
s 6 6 6 6 6 6 6 6 6 6 6 6 6 9 6
d3 6.6 6.6 6.6 6.6 9 6.6 6.6 9 6.6 9 9 9 9 17 9
d5 10 14 14 17 17 20 28 28 37 42 51 57 66 71 81
t1 5 5 10 5 10 5 5 10 5 10 5.5 10 5.5 20 5.5
m M638 M638 M6312 M638 M8312 M6310 M6310 M8312 M6310 M8312 M8312 M8312 M8312 M16325 M8312
Stroke 125 (Stroke ≤ 125)
lmin. 28 28 28 28 28 28 28 28 28 28 28 23 23 24 21
lmax. 133 133 133 133 134 134 134 134 134 134 134 134 134 137 134
n 10 10 10 10 10 10 10 10 10 8 8 6 6 5 5
Stroke 300 (Stroke > 125), not for 2487.12.*
lmin. - - - - 52 --*/52 --*/52 52 -- */52 54 --*/54 41 --*/41 37 --*/34
lmax. - - - - 309 309 309 309 309 309 309 309 309 402 309
n - - - - 22 --*/22 --*/22 22 --*/22 19 --*/19 14 --*/14 11 --*/11

Ordering Code (example)


Concertina shroud for gas springs = 2480.080. Concertina shroud for gas springs = 2480.080.
ZD = 120 mm = 2480.080.120. ZD = 120 mm = 2480.080.120.
d2/KD = 65 mm = 2480.080.120.065. d2/KD = 65 mm = 2480.080.120.065.
Stroke = 125 (Stroke ≤ 125 mm) = 2480.080.120.065.125 Stroke = 300 (Stroke > 125 mm) = 2480.080.120.065.300
Order No. = 2480.080.120.065.125 Order No. = 2480.080.120.065.300

subject to alterations
05.2017
Gas spring connection systems
Introduction
Connecting gas springs in one more systems enables the user to monitor gas spring pressure from outside the tool, to adjust it if necessary, to fill it
and to drain it. The connector system has many advantages including ease of maintenance, reliability and improvement in the quality of gas spring
use in the tool.
FIBRO offers four different systems for hose connections for gas springs: Minimess system, Compression fitting system, JIC system (24° flare) and
Micro connector system. The hoses, screwed connectors and other components are selected to meet the most stringent standards and undergo a
series of tests including service life, static seel and robustness after repeated assembly and disassembly.

Minimess system 2480.00.23./.24.


+ Small external hose diameter ∅ 5 mm Technical data:
+ Small bending radius Rmin = 20
Hose: polyamide 11, black, dimpled
+ High pressure resistance
+ Vibration-proof measurement couplings Hose fitting: free cutting steel, galvanised
+ Connector with valve
Measurement couplings: free cutting steel, galvanised
+ No tools needed for connecting hose to adapter, and
disconnecting Adapter: steel, gunmetal finish
± Swaged non-detachable hose fitting
Max. pressure: 630 bar
– Not for use with a pressure reservoir
Temperature range: 0–100°C

Recommended application:
Most used system for all gas springs with G1/8 gas connection.
Not suitable for use with a pressure reservoir because of the small internal diameter which reduces the flow.

Compression fitting system 2480.00.10.


+ Assemble on-site system Technical data:
+ Reusable hose fitting
Hose: polyurethane/polyamide, black, dimpled
+ High pressure resistance
± Suitable for connecting to a pressure reservoir under certain conditions Hose fittting: steel, galvanised
– Larger bending radius Rmin = 40
Adapter: steel, galvanised
– Not suitable for gas springs with M6 connection thread
– Extra time required for preparing hose and fitting it Max. pressure: 380 bar
Temperatur range: 0–100°C
Recommended application:
For all gas springs with G1/8 gas connection.
Mainly used for self-assembly in small numbers.

24°-cone-system 2480.00.25./.26.
+ Suitable for connecting to a pressure reservoir Technical data:
+ Wide range of connection adapters
Hose: polyurethane/polyamide, black, dimpled
+ Vibration-proof (O-ring seal)
+ High pressure resistance Hose fitting: steel, galvanised
± Swaged non-detachable hose fitting
Adapter: steel, galvanised
– Larger bending radius Rmin = 40
–Not suitable for gas springs with M6 connection thread Max. pressure: 315 bar
Temperatur range: 0–100°C
Recommended application:
For all gas springs with G1/8 gas connection.
Mainly used for connection to pressure reservoir.

Connector system, 24° conus micro 2480.00.27./.28.


+ small external hose diameter ø5 mm Technical data:
+ hose: small bending radius Rmin = 20 mm
Hose: Polyamide 11, black, dimpled
+ pipe: Min. bending radius = 12 mm (3x da)
Hose adapter: free cutting steel, galvanised
+ high pressure resistance
Adapter: steel, galvanised
+ small connection adapter
Max. perm. pressure: 475 bar
+ vibration-safe due to O-ring seal
Temperature range: 0 to +80 °C
+ tightly pressed, non-detachable hose fitting
Pipe: steel
- not suitable for use with a pressure reservoir
Pipe external diameter (da): ø4 mm
- limited suitability for gas springs with thread connection G1/8
Pipe internal diameter (di): ø2 mm
max. dynamic pressure: 430 bar
Temperature range: 0 to +100 °C
Recommended application: Note: Pipe system, 24° conus micro for higher temps on request.
For all gas springs with M6 gas connection.
Not suitable for use with a pressure reservoir due to small internal diameter
(reduced flow volume).

F368 subject to alterations


Instruction for hose assembly
Mounting arrangement
for gas springs in the Minimess system
Never exceed the maximum pressures and temperatures for the hoses.
Any bends in the hose must always have the recommended mini-
Ensure that all hoses and adaptors are perfectly clean prior to mum radius, as detailed in the catalogue.
assembly.
To be suitable for use with compressed gas the hose sheath must be per-
forated. We recommend the use of the 24°-cone-hose system for pressure
reservoir to ensure an unrestricted gas flow.
Follow the instructions below to ensure functionality and maximum ser-
vice life for the hose connection:

The hose must be connected correctly to avoid


mechanical damage.

Select a hose length to provide a certain amount of play.

The longitudinal marking on the hose must


not be twisted during assembly.

Use only hose fittings which prevent kinks forming in the hose.

Refer to DIN 20066 for further details on installing hose connections.


Warning:
Any modifications whatsoever to the product are prohibited.
For further information refer to the FIBRO Gas Spring Catalogue, visit www.
fibro.com or contact your FIBRO agent.

2480. Example 1:
Direct connection for group

Function:
Each spring has a direct connection with the control fitting.
They are not interconnected and form a pressure zone
See control fitting 2480.00.30

Note:
When installing gas springs in the system always remove the valve from
the gas spring.

Item Designation Number Order No. Comment


1 Control fitting 1 2480.00.30.01 Optionally with diaphragm pressure switch 2480.00.30.02
2 Gauging coupling 4 2480.00.24.01
3 Measuring hose 4 2480.00.23.□□.□□□ Type of connection and length as required
4 Gauging coupling 4 2480.00.24.02

subject to alterations F369


Mounting arrangement
for gas springs
in the Minimess system
2480. Example 2:
Group series connection

Function: Note:
The springs are interconnected and there is just one test line to the control When installing gas springs in the system always remove the valve from
fitting. the gas spring.

Position Designation Number Order No. Comment


1 Measuring hose 7 2480.00.23.□□.□□□ Type of connection and length as required
2 Distributor 1 2480.00.24.33
3 Gauging coupling 13 2480.00.24.01
4 Gauging coupling 1 2480.00.24.02
5 Control fitting 1 2480.00.31.01

F370 subject to alterations


Mounting arrangement for gas springs
in the Minimess system

2480. Example 3:
Multiple connections with independent functioning

Function:
Each series of springs has a direct
6
connection with the control fitting. By
using a common pressure supply the
springs can be joined in the fitting so
5
that joint filling/releasing of gas is
possible. The gas in each series of springs
Note:
can also be filled/released or monitored When installing gas springs always remove the valve
individually . from the gas spring.
See Multi control fitting
2480.00.39.05.04

Item Designation Number Order No. Comment


1 Simple adaptor, short 4 2480.00.24.17 Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
2 Gauging coupling 28 2480.00.24.01
3 Multi adapter 12 2480.00.24.11 Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
4 Measuring hose 16 2480.00.23.□□.□□□ Type of connection and length as required
5 Multi control fitting 1 2480.00.39.05.04
6 Gauging coupling 4 2480.00.24.01

subject to alterations F371


Mounting arrangement for gas springs
in the Minimess system
2480. Example 4.1:
Group series connection

Function:
The springs are interconnected and there is just
one test line to the control fitting.

Note:
When installing gas springs always remove the
valve from the gas spring.

Item Designation Number Order No. Comment


1 Coupling 1 2480.00.24.31
2 Measuring hose 4 2480.00.23.□□.□□□ Type of connection and length as required
3 Control fitting 1 2480.00.31.01
4 Gauging coupling 7 2480.00.24.01
5 Gauging coupling 1 2480.00.24.02

2480. Example 4.2: Function: Note:


Group series connection The springs are interconnected and there is just When installing gas springs always remove the
one test line to the control fitting. valve from the gas spring.

1 2 3 4 5

Item Designation Number Order No Comment


1 Simple adaptor, short 1 2480.00.24.17 Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
2 Gauging coupling 5 2480.00.24.01
3 Multi adapter 2 2480.00.24.11 Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
4 Measuring hose 3 2480.00.23.□□.□□□ Type of connection and length as required
5 Control fitting 1 2480.00.31.01
6 Gauging coupling 1 2480.00.24.02

F372 subject to alterations


Mounting arrangement for gas springs
in the Minimess system
2480. Example 5:
Independent test connection

Function:
The springs work independently and have a
3
gauging coupling (2480.00.24.01) with valve. 4
If required the springs can be tested and
pressure adjusted individually. A control fitting
(2480.00.31.01) is used for the purpose.

Item Designation Number Order No Comment


1 Gauging coupling 3 2480.00.24.01
2 Measuring hose 1 2480.00.23.□□.□□□ Type of connection and length as required
3 Control fitting 1 2480.00.31.01
4 Gauging coupling 1 2480.00.24.02

subject to alterations F373


Gas spring accessories
Minimess – Compound threaded joints
2480.00.23.01. 2480.00.23.01.
Gauging hose - Order No l*
both ends straight 2480.00.23.01.0200 200
l* 2480.00.23.01.0300 300
33 33 2480.00.23.01.0400 400
17 17 2480.00.23.01.0500 500
2480.00.23.01.0630 630

ø5
2480.00.23.01.0800 800

ø17
2480.00.23.01.1000 1000
ø17

Threaded
connection 2480.00.23.01.1200 1200
S 12,65 x 1,5 (2x) 2480.00.23.01.1500 1500
Gripping sleeve 2480.00.23.01.2000 2000
2480.00.23.01.2500 2500
2480.00.23.01.3000 3000

2480.00.23.01.----.1 * other lengths available in 5 mm steps,


shortest factory lengths:
Antikink spiral, at one end
without antikink protection: 90 mm
antikink protection at one end: 150 mm
2480.00.23.01.----.2
Antikink spiral, at both ends antikink protection at both ends: 300 mm

2480.00.23.02. l* 2480.00.23.02.
Gauging hose - 33 46 Order No l*
one end straight 2480.00.23.02.0200 200
ø5

17
90°-angle 2480.00.23.02.0300 300
2480.00.23.02.0400 400
ø17

2480.00.23.02.0500 500
29

2480.00.23.02.0630 630
17

Gripping sleeve 2480.00.23.02.0800 800


2480.00.23.02.1000 1000
ø17 Threaded 2480.00.23.02.1200 1200
connection 2480.00.23.02.1500 1500
S 12,65 x 1,5 (2x) 2480.00.23.02.2000 2000
2480.00.23.02.2500 2500
2480.00.23.02.3000 3000
2480.00.23.02.----.1
Antikink spiral, at one end, straight
* other lengths available in 5 mm steps,
2480.00.23.02.----.2 shortest factory lengths:
Antikink spiral, at both ends without antikink protection: 90 mm
antikink protection at one end: 150 mm
2480.00.23.02.----.3
Antikink spiral, at one end, 90° antikink protection at both ends: 300 mm

2480.00.23.03. 2480.00.23.03.
Gauging hose - Order No l*
both ends 2480.00.23.03.0200 200
90°-angle l* 2480.00.23.03.0300 300
2480.00.23.03.0400 400
ø5

46 46
2480.00.23.03.0500 500
2480.00.23.03.0630 630
2480.00.23.03.0800 800
29

29
17

17

2480.00.23.03.1000 1000
Gripping sleeve 2480.00.23.03.1200 1200
2480.00.23.03.1500 1500
2480.00.23.03.2000 2000
ø17 ø17
Threaded 2480.00.23.03.2500 2500
connection 2480.00.23.03.3000 3000
S 12,65 x 1,5 (2x)

2480.00.23.03.----.3 * other lengths available in 5 mm steps,


shortest factory lengths:
Antikink spiral, at one end
without antikink protection: 105 mm
antikink protection at one end: 150 mm
2480.00.23.03.----.2
Antikink spiral, at both ends antikink protection at both ends: 300 mm

F374 subject to alterations


Gas spring accessories
Minimess – Compound threaded joints
Gauging coupling 2480.00.24.16 long 2480.00.24.17 short
2480.00.24.01 with valve SW 2480.00.24.18

S 12,65x1,5
G 1/8
2480.00.24.03 without valve extra-long
for connection to gas spring l
Single adapter
Gauging coupling

25
G
2480.00.24.02 with valve

d
2480.00.24.04 without valve ø16
G 1/8
for connection to control fitting

Order No G d SW* l l1
2480.00.24.01 G 1/8 14 14 22 8 l1

48 extra-long
2480.00.24.02 G 1/4 19 19 21 10
2480.00.24.03 G 1/8 14 14 22 8

24 short
38 long
2480.00.24.04 G 1/4 19 19 21 10

18
*SW = A/F - width across flats

Note:

6,5
The gauging coupling with valve is used in standard permanent connec-
tions. The valveless gauging coupling is used in systems where changes to
18 9,5
the filling pressure are necessary on a regular basis (e.g. die cushions). 25

2480.00.24.13 long 2480.00.24.14 short 2480.00.24.10 long 2480.00.24.11 short


2480.00.24.15 2480.00.24.12
extra-long 4 x G 1/8 extra-long
Dual adapter Multiple adapter
2 x G 1/8
25
18

ø16
G 1/8
ø16
G 1/8
63
50 extra-long

50 extra-long
26 short

26 short
40 long

40 long
20

20
6,5

6,5

30 9 30 9,5

2480.00.23.12.01 2192.50.04.012 2480.00.23.13.


Hose clamp for gauging hose DN2 self-tapping screw Anti-scuff spiral
(∅5 mm) A M4x12 DIN 7516 for subsequent installation over hoses and tubing

4,2
10

Order No l in mm Material:
2480.00.23.13.0001 1000 Polyamide
2480.00.23.13.0002 2000 Description:
7

2480.00.23.13.0005 5000
2480.00.23.13.0010 10000 The anti-scuff spiral is used to
18 protect against abrasion,
is resistant to air, water, oil,
hydraulic fluids petrol and other
liquids.
Inner-Ø 7 mm
Material: Polyamide Note: self-tapping For hose/tubing
Note: Diameter of hole for self-tapping outer-Ø max. 5-11 mm
Supplied without screws screw = 3,6 mm Temperature range -30 °C to +100 °C

subject to alterations F375


Gas Spring Accessories
Minimess - Compound Threaded Joints
2480.00.24.53 horizontal, long 2480.00.24.56 vertical, long
2480.00.24.54 horizontal, short 2480.00.24.57 vertical, short
Double adapter Double adapter

Note: Note:
for connection of gas springs for connection of gas springs
with M6 filling connection with M6 filling connection

2480.00.24.43 Mounting example:


Connection adaptor M6 - G1/8

Gas spring (M6 valve)


27
21,5
SW14 10
2480.00.24.01
Gauging coupling
min. 5

17
G 1/8
M6

2480.00.24.43 2480.00.23.01.xxx
Connection adaptor M6 - G 1/8 Measuring hose

F376 subject to alterations


Gas spring accessories
Minimess – Compound threaded joints
2480.00.24.30 2480.00.24.34 2480.00.24.31
Distributor block G 1/8 Distributor block G 1/8 Distributor block G 1/8
3 ports 4 ports 6 ports

G 1/8 (6x)

22

SW41
ø6,5(2x)

6,6
40

36
40

22
24

Connection G 1/8 (4x)

2480.00.24.33 2480.00.40
Distributor G 1/8 Charging adapter
14 ports

G 1/8 (14x)
SW14
9
25

23
10
20
13

G 1/8
120 ø13,5
140

40
25

40

25 25 25

subject to alterations F377


Gas spring accessories
Minimess – Compound threaded joints
2480.00.24.01
Gauging coupling with valve installed

Gauging coupling
2480.00.24.01

min. 75 Gauging hose

Rm
2480.00.23.

in
.
20

2480.00.24.10 long Note:


11 short When installing or fitting a gauging coupling the valve must be removed
from the gas spring.
12 extra-long
Multiple adapter with two gauging couplings

connected horizontally connected vertically

Gauging coupling
2480.00.24.01

Gauging hose
2480.00.23.
≈56

6,5
Multiple adapter
2480.00.24.10/11/12 ≈21
≈125 ≈35
≈45

F378 subject to alterations


Gas spring accessories
Compression fitting – Compound threaded joints
2480.00.10.01
Direct connector to gas spring

SW 14

G 1/8

22

2480.00.10.03 2480.00.10.10
Direct connector to control fitting angle connector, adjustable

SW 19

SW 14
ca. 64
G 1/4

27

12 G 1/8
SW 12 35

2480.00.10.11 2480.00.10.12
T-connector, adjustable L-connector, adjustable

SW 14
SW 14
ca. 64

ca. 64
27

27
G 1/8

G 1/8

SW 12
SW 12 35

35

subject to alterations F379


Gas springs accessoires
Compression fitting – Compound threaded joints
2480.00.10.20.12.01 2192.50.04.012 2480.00.23.13.
Hose clamp for gauging hose DN4 self-tapping screw Anti-scuff spiral
(∅ 9 mm) A M4x12 DIN 7516 for subsequent installation over hoses and tubing
4,2

10
Order No l in mm Material:
2480.00.23.13.0001 1000 Polyamide
2480.00.23.13.0002 2000 Description:
12

2480.00.23.13.0005 5000 The anti-scuff spiral is used to


2480.00.23.13.0010 10000 protect against abrasion, is resi-
stant to air, water, oil, hydraulic
fluids petrol and other liquids.
Inner-Ø 7 mm
22
Material: Polyamide Note: self-tapping For hose/tubing
Note: Diameter of hole for self-tapping outer-Ø max. 5-11 mm
Supplied without screws screw = 3.6 mm Temperature range -30 °C to +100 °C

2480.00.54.01 2480.00.10.20.
Expansion punch for hosing High-pressure hose

SW 10
∅9
ø3,5

DN 4

Ordering Code (example):


34

High pressure hose = 2480.00.10.20.


length 10 m = 2480.00.10.20.0010
Order No = 2480.00.10.20.0010

2480.00.54.02 2480.00.10.21
Vice jaws for holding high-pressure hose Hose screw fitting (female)

SW 12
∅ 13,3

25

2480.00.54.03 2480.00.10.22
Hose shears Hose screw fitting (male)

49,5
SW 10
∅4
∅6

20

F380 subject to alterations


Assembly arrangenment of gas springs in servial connection
compression fitting

Note: When installing gas springs always remove the valve from the gas spring.

subject to alterations F381


Gas spring accessories
24°-cone-threaded Joints
(DIN 2353 / DIN EN ISO 8434-1)
2480.00.26.03 2480.00.26.04
Threaded Joint G1/8 Threaded Joint G1/4

M12x1,5 M12x1,5
ø6 ø6
ø4 ø4
SW 14 SW 19

10
29
14
29

12
8

G 1/ 8 G 1/ 4
14 1) 19 1)

1) Eolastic-Seal ED 1) Eolastic-Seal ED

2480.00.26.21 2480.00.26.22 2480.00.26.23 2480.00.26.24


Adjustable threaded joint Adjustable threaded joint Adjustable L-Coupling, Adjustable T-Coupling,
45°, complete 90°, complete complete complete

21

M12x1,5
M

14
M12x1,5

M12x1,5
12

21
ø6 4

19
x1
ø

SW 14 14
,5
16

SW 12 12 SW 14

ø4
ø6
9

ø4
ø6

ø4
ø6

SW 14
26
26

26

26

SW 14
SW 14 SW 14 SW 14
2)
2) 2) 2)
ø6
ø6 ø6 ø6
M12x1,5
M12x1,5 M12x1,5 M12x1,5

2) O-ring 2) O-ring 2) O-ring 2) O-ring

2480.00.26.25 2480.00.26.26 2480.00.26.27 2480.00.26.28


Adapter straight, Adapter, 90°, Adapter, T, Adapter, K,
hose to hose hose to hose hose to hose hose to hose

SW 12 SW 12
SW 12

SW 12 24
12

12
M12x1,5 (2x)

12
ø4
ø6

19

19

19

ø4 ø4 ø4
10 ø6 ø6 ø6
M12x1,5 M12x1,5 M12x1,5
(2x) (3x) (4x)

F382 subject to alterations


Gas springs accessories
Connecting hoses with 24° cone
(DIN 2353 / DIN EN ISO 8434-1)
2480.00.25.01. * Shortest factory lengths: 140 mm; minimum bending radius R40
Hose – conical seals with union nuts and O-Ring (straight/straight)

SW14 SW14

ø11
DN 5
43 43

M12x1,5
M12x1,5

l 1*
Dimension I1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.01.0765
2480.00.25.02.
Hose – conical seals with union nuts an O-Ring ( 90° bend/straight)
SW14

ø11
DN 5
50 43

M12x1,5
SW14
30

M12x1,5
l 1*
Dimension I1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.02.0765
2480.00.25.03.
Hose – conical seals with union nuts and O-Ring ( 90° bend/both ends)

ø11
DN 5
50 50

SW14 SW14
30

30
M12x1,5 M12x1,5
l 1*
Dimension I1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.03.0765
2480.00.25.04.
Hose – conical seals with union nuts and O-Ring ( 45° bend/straight)

SW14
ø11
DN 5

62 43
SW14
M12x1,5
17

M12x1,5
l 1*
Dimension I1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.04.0765
2480.00.25.05.
Hose – conical seals with union nuts and O-Ring ( 45° bend/both ends)
ø11
DN 5

62 62
SW14 SW14
17

17

M12x1,5 M12x1,5
l 1*
Dimension I1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.05.0765
2480.00.25.06.
Hose – conical seals with union nuts and O-Ring ( 45° bend/ 90° bend)
ø11
DN 5

62 50
SW14
SW14
17

30

M12x1,5
M12x1,5
l 1*
Dimension I1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.06.0765
SW = width across flats

subject to alterations F383


Gas springs accessories
Direct connection dimensions
24°-cone threaded joint (DIN 2353 / DIN EN ISO 8434-1)
2480.00.25.12.01 2192.50.04.012 2480.00.23.13.
Hose clamp for gauging hose DN5 self-tapping screw Anti-scuff spiral
(∅11 mm) A M4x12 DIN 7516 for subsequent installation over hoses and tubing

10

Material:
4,2

Order No l in mm
2480.00.23.13.0001 1000 Polyamide
2480.00.23.13.0002 2000 Description:
13

2480.00.23.13.0005 5000 The anti-scuff spiral is used to


2480.00.23.13.0010 10000 protect against abrasion, is resis-
25 tant to air, water, oil, hydraulic
fluids petrol and other liquids.
Inner-Ø 7 mm
Material: Polyamide
Note: self-tapping, For hose/tubing
Note: Diameter of hole for self-tapping outer-Ø max. 5-11 mm
Supplied without screws screw = 3,6 mm Temperature range -30 °C to +100 °C

Direct connection Direct connection Direct connection


with 45°-elbow adaptor hose straight with 90°-elbow adaptor
2480.00.26.21 adaptor 2480.00.26.03 2480.00.26.22

46 51 34
8 8 8
M12 x 1,5
M12x1,5
10

19
45°

34

Direct connection Direct connection


45° hose with with L-coupling
adaptor 2480.00.26.03 2480.00.26.23

33
33 8 M12x1,5
8 (2x)
M12x1,5
21
19

46

Direct connection Direct connection


90° hose with with T-coupling
adaptor 2480.00.26.03 2480.00.26.24

37 33 M12x1,5
8 8 (2x)
42
50

F384 subject to alterations


Gas spring accessories
Connector system, 24° conus micro
Min. bending radius R20 mm 2480.00.27.01.
2480.00.27.01.
Connection hose, 24° conus micro, straight on both sides (connection hose, sealing cone with union Order No l*
nut and O ring) 2480.00.27.01.0200 200
2480.00.27.01.0300 300
2480.00.27.01.0400 400
l* 2480.00.27.01.0500 500

M8x1
25 2480.00.27.01.0630 630

ø5
2480.00.27.01.0800 800
2480.00.27.01.1000 1000
2480.00.27.01.1200 1200
2480.00.27.01.1500 1500
SW 10 (2x) 2480.00.27.01.2000 2000
2480.00.27.01.2500 2500
2480.00.27.01.3000 3000

2480.00.27.01.----.1
Antikink spiral, at one end
* other lenghts available in 5mm steps.
Shortest factory lengths:
2480.00.27.01.----.2 without antikink protection 90 mm
Antikink spiral, at both ends antikink protection at one end 150 mm
antikink protection at both ends 300 mm

2480.00.23.13. 2480.00.23.12.01 2192.50.04.012


Anti-scuff spiral Hose clamp for gauging hose DN2 self-tapping screw
for subsequent installation over hoses and tubing (∅5 mm) A M4x12 DIN 7516

4,2
10

Order No l in mm Material:
7

2480.00.23.13.0001 1000 Polyamide


2480.00.23.13.0002 2000 Description:
2480.00.23.13.0005 5000 The anti-scuff spiral is used to
18
2480.00.23.13.0010 10000 protect against abrasion, is resi-
stant to air, water, oil, hydraulic
fluids petrol and other liquids.
Inner-Ø 7 mm
Material: Polyamide
For hose/tubing Note: self-tapping
outer-Ø max. 5-11 mm Note: Diameter of hole for self-tapping
Temperature range -30 °C to +100 °C Supplied without screws screw = 3,6 mm

subject to alterations F385


Gas spring accessories
Connector system, 24° conus micro
2480.00.27.11 Min. bending radius R12 mm 2480.00.27.11.01
(3x exterior diameter)
Pipe for 24° conus micro Cutting ring screw connection, 24° conus micro
Delivery length: 1 m

SW 10
ø2
ø4

11
1000 M8x1

2480.00.27.00.01
Deburring tool for 24° conus micro

2480.00.27.00.02
Pipe cutter for 24° conus micro

2480.00.27.00.02.1
Replacement cutting wheel for pipe cutter

F386 subject to alterations


Gas spring accessories
Connector system, 24° conus micro
2480.00.28.01 2480.00.28.14
Screw connection GE–M6–24° conus micro Screw connection T–24° conus micro

39
M6
27
11
9,56
23,5

SW 10
30

11
SW 4 SW 10
SW 10

M6

14,5
2480.00.28.02
30
24

Screw connection GE–G1/8 24° conus micro


9

G 1/ 8
8
12
28
34

SW 14 2480.00.28.17
Screw connection W–24° conus micro

SW 10
25
19
11
11

2480.00.28.03
Screw connection GE–G1/4 24° conus micro
SW 4 SW 10

G 1/ 4
M6
12
30
10
36

14,5

SW 19
30
24
9

SW 10

subject to alterations F387


Gas spring accessories
Connector system micro
2480.00.22.06.06 2480.00.28.15
Screw connection, GE–M6–M6 micro for connection to gas spring with Screw connection, L–24° conus micro
divided wheel flange 2480.022. 19
11

11
M6

SW 4 M6 SW 10
19,5
13,5

10

14,5
SW 10 M6

9
45
33
SW 10

25

2480.00.22.18.06 2480.00.28.16
Screw connection, GE–G1/8–M6 micro for 2480.00.28.14 / 2480.00.28.17 Screw connection, K–24° conus micro
27

11
11

G 1/8

SW 4 M6 SW 10
23
15

10

14,5
SW 14 M6
9
45
33

SW 10

39

2480.00.22.14.06
Screw connection, GE–G1/4–M6 micro for 2480.00.28.14 / 2480.00.28.17

G 1/4
22
10

SW 19 M6

F388
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
2480.00.28.25 2480.00.28.26
Adapter, GE–24° conus micro Adapter, W–24° conus micro
hose – hose hose – hose

26
19,5
32
20
4

19,5
SW 9

26
SW 10
SW 10

2480.00.28.27 2480.00.28.28
Adapter, T–24° conus micro Adapter, K–24° conus micro
hose – hose hose – hose

42
30
42
30
15

30
42
21

SW 10

SW 10

2480.00.28.34
Distributor block M6, 4 ports
M6
12

ø6,6 (2x)
30
18

18
30

subject to alterations F389


Micro control fitting
without pressure relief
with pressure relief
Description: 2480.00.34.11 without pressure relief
The micro control fitting 2480.00.34.11/13 is
used to constantly monitor the charge pressure
2480.00.34.13 with pressure relief
of one or more Gas Springs (3x5 connections
M6, top, bottom, back and 1x at the side).
Rapid coupling for
Note: nitrogen supply *
* 2 m long filling hose with rapid coupling, shut­ Pressure gauge dial 0-400 bar / 5800 psi
off valve and gas bottle connector
Order no: 2480.00.31.02 (to be ordered Bleeder valve M6 at the side
separately)
(1x)

47
40

20
7
106 Pressure relief 13
120

Fixing hole ø7 (2x) M6 - Connections


(5 in the top, 5 in the back and 5 in the base)
16 19 19 19 19 Mounting holes ø7 (2x)
13
23

80

45

F390 subject to alterations


Control fitting for gas springs
2480.00.30.01 without pressure switch, without pressure relief Description:
2480.00.30.02 with pressure switch, without pressure relief The control fitting 2480.00.30.01/02/03/04
serves to control the charge presure of up to
2480.00.30.03 without pressure switch, with pressure relief eight connected gas springs.
2480.00.30.04 with pressure switch, with pressure relief Pressure checks during operation can be effec-
ted in two ways:
120 89

3,5
a) by visual monitoring of the gauge dials.
b) automatically, by means of diaphragm
pressure switch 248.00.15 The switch will
stop the associated machine as soon as the
charge pressure drops below the value set.

25
75
Note:
The shutoff valve may be open or closed during
operation.
The closing of the pressure gauge shutoff valve

30
ensures that no pressure peaks from the gas
spring act on the pressure gauge.

73 150 40 * 2-m long filling hose with rapid coupling,


pressure gauge dial pressure gauge shutoff valve shutoff valve and gas bottle connector, Order
No. 2480.00.31.02
(to be ordered separately)
fixing hole DIN 74 - Km 8 connecting port for diaphragm
pressure valve 2480.00.45.01

Threaded connection G 1/4


for gauging coupling (8x)

rapid coupling nitrogen supply*

bleeder valve

2480.00.31.01 without pressure switch Description:


2480.00.31.06 with pressure switch The control fitting 2480.00.31.01 performs
the same function as the control armature
2480.00.31.07 without pressure switch and with pressure relief 2480.00.30.01.

Threaded connection G1/4 for gauging coupling (2x) Note:


2480.00.24.02 * 2-m long filling hose with rapid coupling,
or connector 2480.00.10.03 shutoff valve and gas bottle connector, Order
or diaphragm pressure switch 2480.00.45.01 No. 2480.00.31.02
(to be ordered separately)
32

50

6
27 91
pressure mounting holes ø7
gauge dial
26 75
45

connecting port
86

for diaphragm
pressure valve
2480.00.45.01

73

bleeder valve rapid coupling for


nitrogen supply*

subject to alterations F391


Control fitting
2480.00.30.13 without pressure switch, with pressure relief 2480.00.30.13
127
Bleeder valve
10 80
ø17 x 11
deep ø11
86

16
41

76
Rapid coupling Pressure gauge
for nitrogen supply dial

Threaded connection for Control block


gauging coupling G1/8 (3x) 2480.00.24.01 or
connector 2480.00.10.01

Description:
The control fitting 2480.00.30.13 is used to
constantly monitor the filling pressure of one or
more gas springs. The control fitting is equipped
Threaded connector
with rapid coupling for nitrogen supply and
9
/16 -18 UNF
a bleeder valve. There are three G1/8 ports for
simultaneous pressure checking at the control
fitting.
Measuring range from
0 - 400 bar / 5800 psi.

2480.00.30.14 (600 bar) without pressure switch, 2480.00.30.14


without pressure relief
Bleeder valve 127
80
ø17 x 11
86 deep ø11
16
41

76

Rapid coupling Pressure gauge


nitrogen supply dial

Threaded connection for Control block


gauging coupling G1/8 (3x) 2480.00.24.01 or
connector 2480.00.10.01

Description:
The control fitting 2480.00.30.14 is used for
the constant monitoring of filling pressures
> 150 bar of one or more gas springs.
The control fitting is equipped with rapid cou-
pling for nitrogen supply and a bleeder valve.
There are three G1/8 ports for simultaneous
pressure checking at the control fitting.
Measuring range from
0-600 bar (8700 psi).

F392 subject to alterations


Multiple control fitting
2480.00.39.05. Multiple control fitting
Rapid coupling
for nitrogen supply
7 7
22,1 l
ø7
44,5 l1

10
9
22,1
60

86

76
6,8

3 2 1

ø11
Shut-off valve Bleeder valve

Number of
testing units
G1/8
Connection thread G1/8

l1
22,5
50

94
97

Pressure gauge dial


0 to 400 bar

Description: 2480.00.39.05. Multiple control fitting


The multiple control fitting is required if it is necessary to check or set the
filling pressure of each spring or spring assembly

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