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Fittings & Flanges For Pipe Series 2410 and 3410 Using The TaperTaper Adhesive-Bonded Joint FP657-10 0898

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Taper/Taper joint

Fittings & Flanges for


pipe series 2410 and 3410
using the Taper/Taper adhesive-bonded joint

Description Bondstrand Taper-Taper fittings & flanges are glassfiber reinforced filament-wound epoxy
pipe fittings in diameters 50 through 1000 mm (2-40 inch) designed to be used with
Bondstrand pipes. Pipe is standard with integral Taper-Taper spigot and socket ends for
adhesive bonding or with integral Key-Lock male and female ends for mechanical joining.
Fittings are filament-wound with integral taper socket ends. Pipes and fittings are
available in several pressure classes from 10 bar upwards.

Uses and Application For intended services and performance capabilities refer to product data sheet FP 452 and
FP 158 pertaining to Bondstrand Series 2400 and 3400 pipe data.

Design and Installation For recommendations pertaining to design, installation and use of Bondstrand Pipe,
Fittings and Flanges reference is made to the following literature:

FP 564 Assembly Instructions for Taper-Taper adhesive bonded joints.


FP 161 Installation Instructions using the Key-Lock mechanical joint.
FP 453 M86 Pipe Shaver operating instructions for Taper-Taper joints in sizes
50 to 150 mm (2-6 inch).
FP 454 M87 Pipe Shaver operating instructions for Taper-Taper joints in sizes
150 to 400 mm (6-16 inch).
FP 455 M87XL Pipe Shaver operating instructions for Taper-Taper joints in
sizes 400 to 600 mm (16-24 inch).
FP 204 M95 Pipe Shaver operating instructions for Taper-Taper joints in sizes
600 to 1000 mm (24-40 inch).
FP 196 Flange Assembly Instructions.
FP 132 Corrosion Guide.
General Bondstrand engineering and installation guides.

How to use this product Dimensional data for Taper-Taper adhesive bonded fittings are contained in individual
data sheet dimensional sheets per pressure class:

FP No. Fitting Pipe System Pressure


549-10 T-10 2410 and 3410 10 bar
549-12 T-12 2412 and 3412 12 bar
549-14 T-14 2414 and 3414 14 bar
549-16 T-16 2416 and 3416 16 bar
549-20 T-20 2420 and 3420 20 bar
549-25 T-25 2425 and 3425 25 bar
549-32 T-32 2432 and 3432 32 bar
549-40 T-40 2440 and 3440 40 bar
549-50 T-50 2450 and 3450 50 bar

© Ameron 1998 FP657-10 (8/98). Printed in The Netherlands. Page1 of 12.


Dimensions of the Nominal Pipe Size Taper Insertion Spigot Spigot
Taper-Taper joint Angle Depth Nose Diameter
Thickness at Nose
α Ds t
mm inch degrees mm mm mm
50 2 1.75 50 1.0 55.2
80 3 1.75 50 1.0 83.8
100 4 1.75 50 1.0 107.2
150 6 2.50 50 1.0 161.0
200 8 2.50 80 1.0 210.8
250 10 2.50 80 1.0 264.9
300 12 2.50 80 1.0 315.7
350 14 2.50 80 1.5 347.4
400 16 2.50 110 1.5 396.7
450 18 2.50 110 1.5 436.8
500 20 2.50 110 2.0 486.1
600 24 2.50 110 2.0 582.6
700 28 1.75 140 4.0 708.0
750 30 1.75 140 4.0 758.0
800 32 1.75 170 4.0 808.0
900 36 1.75 200 4.0 908.0
1000 40 1.75 200 4.5 1009.0

Quantity of Adhesive Nominal Adhesive Minimum number of


Pipe Size Kit Size adhesive kits per joint
fluid
mm inch cm3 ounce nr.
50 2 89 3 0.2
80 3 89 3 0.2
100 4 89 3 0.4
150 6 89 3 0.4
200 8 89 3 0.6
250 10 177 6 1.0
300 12 177 6 1.0
350 14 177 6 1.0
400 16 177 6 2.0
450 18 177 6 2.0
500 20 177 6 2.0
600 24 177 6 2.0
700 28 177 6 4.0
750 30 177 6 4.0
800 32 177 6 5.0
900 36 177 6 6.0
1000 40 177 6 7.0

Note:
Adhesive kits should never be split. If remainder is not used for other joints made at the
same time, the surplus must be discarded.

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 2 of 12.


Elbows 90˚ Filament-wound 90° elbows with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Insertion Weight
Length Length Depth
L OL Ds
mm inch mm mm mm kg
50 2 87 137 50 0.6
80 3 126 176 50 1.1
100 4 155 205 50 2.1
150 6 240 290 50 4.2
200 8 315 395 80 8.6
250 10 391 471 80 14.2
300 12 463 543 80 21.0
350 14 364 444 80 30.0
400 16 402 512 110 35.0
450 18 472 582 110 49.0
500 20 523 633 110 72.0
600 24 625 735 110 112.0
700 28 726 866 140 123.0
750 30 777 917 140 196.0
800 32 828 998 170 252.0
900 36 929 1129 200 348.0
1000 40 1031 1231 200 480.0

Elbows 45˚ Filament-wound 45° elbows with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Insertion Weight
Length Length Depth
L OL Ds
mm inch mm mm mm kg
50 2 45 95 50 0.5
80 3 61 111 50 0.9
100 4 73 123 50 1.3
150 6 106 156 50 2.5
200 8 137 217 80 6.9
250 10 169 249 80 9.8
300 12 196 276 80 18.1
350 14 125 205 80 19.1
400 16 142 252 110 21.0
450 18 204 314 110 31.0
500 20 225 335 110 42.0
600 24 268 378 110 63.0
700 28 310 450 140 90.0
750 30 331 471 140 107.0
800 32 352 522 170 139.0
900 36 394 594 200 193.0
1000 40 436 636 200 257.0

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 3 of 12.


Elbows 221/2˚ Filament-wound 221/2° elbows with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Insertion Weight
Length Length Depth
L OL Ds
mm inch mm mm mm kg
50 2 29 79 50 0.4
80 3 37 87 50 0.6
100 4 43 93 50 0.9
150 6 60 110 50 1.4
200 8 76 156 80 4.6
250 10 68 148 80 6.0
300 12 77 157 80 8.9
350 14 71 151 80 12.5
400 16 85 195 110 13.6
450 18 106 216 110 19.7
500 20 116 226 110 24.0
600 24 136 246 110 45.0
700 28 157 297 140 60.0
750 30 167 307 140 70.0
800 32 177 347 170 94.0
900 36 197 397 200 137.0
1000 40 217 417 200 153.0

Tees Filament-wound tees with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Laying Overall Insertion Weight
Length Length Length Length Depth
total total branch branch
run run
L1 OL1 L2 OL2 Ds
mm inch mm mm mm mm mm kg
50 2 148 248 74 124 50 1.3
80 3 192 292 96 146 50 2.9
100 4 230 330 115 165 50 4.0
150 6 306 406 153 203 50 8.7
200 8 376 536 188 268 80 17.5
250 10 452 612 226 306 80 25.0
300 12 528 688 264 344 80 44.0
350 14 544 704 272 352 80 47.0
400 16 590 810 295 405 110 56.0
450 18 678 898 339 449 110 67.0
500 20 740 960 370 480 110 99.0
600 24 868 1088 434 544 110 130.0
700 28 994 1274 497 637 140 240.0
750 30 1046 1326 523 663 140 285.0
800 32 1118 1458 559 729 170 363.0
900 36 1248 1648 624 824 200 518.0
1000 40 1382 1782 691 891 200 683.0

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 4 of 12.


Lateral 45˚ Filament-wound 45° lateral with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Laying Overall Insertion Weight
Length Length Length Length Depth
L1 OL1 L2 OL2 Ds
mm inch mm mm mm mm mm kg
50 2 74 124 209 259 50 2.3
80 3 86 136 264 314 50 4.1
100 4 86 136 315 365 50 6.3
150 6 99 149 378 428 50 12.3
200 8 124 204 455 535 80 27.0
250 10 137 217 531 611 80 43.0
300 12 150 230 632 712 80 52.0
350 14 150 230 632 712 80 69.0
400 16 150 260 632 742 110 95.0

Cross Filament-wound cross with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Laying Overall Insertion Weight
Length Length Length Length Depth
run run branch branch
L1 OL1 L2 OL2 Ds
mm inch mm mm mm mm mm kg
50 2 148 248 74 124 50 1.9
80 3 192 292 96 146 50 3.3
100 4 230 330 115 165 50 5.7
150 6 306 406 153 203 50 13.2
200 8 376 536 188 268 80 21.0
250 10 452 612 226 306 80 37.0
300 12 528 688 264 344 80 58.0
350 14 544 704 272 352 80 68.0
400 16 590 810 295 405 110 105.0

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 5 of 12.


Reducing Tees Filament-wound reducing tees with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Insertion Laying Overall Insertion Weight
Length Length Depth Length Length Depth
half half run branch branch branch
run x run x branch run run
L1 OL1 Ds1 L2 OL2 Ds2
mm inch mm mm mm mm mm mm kg
80x80x50 3x3x2 96 146 50 86 136 50 2.7
100x100x50 4x4x2 115 165 50 99 149 50 3.8
100x100x80 4x4x3 115 165 50 108 158 50 4.0
150x150x50 6x6x2 153 203 50 124 174 50 8.0
150x150x80 6x6x3 153 203 50 134 184 50 9.6
150x150x100 6x6x4 153 203 50 140 190 50 9.6
200x200x80 8x8x3 188 268 80 159 209 50 15.6
200x200x100 8x8x4 188 268 80 172 222 50 16.2
200x200x150 8x8x6 188 268 80 178 228 50 17.0
250x250x100 10x10x4 226 306 80 194 244 50 23.0
250x250x150 10x10x6 226 306 80 204 254 50 24.0
250x250x200 10x10x8 226 306 80 213 293 80 26.0
300x300x100 12x12x4 264 344 80 216 266 50 32.0
300x300x150 12x12x6 264 344 80 229 279 50 32.0
300x300x200 12x12x8 264 344 80 239 319 80 33.0
300x300x250 12x12x10 264 344 80 251 331 80 34.0
350x350x150 14x14x6 272 352 80 254 304 50 34.0
350x350x200 14x14x8 272 352 80 264 344 80 35.0
350x350x250 14x14x10 272 352 80 277 357 80 38.0
350x350x300 14x14x12 272 352 80 289 369 80 39.0
400x400x150 16x16x6 295 405 110 274 324 50 47.0
400x400x200 16x16x8 295 405 110 283 363 80 51.0
400x400x250 16x16x10 295 405 110 293 373 80 47.0
400x400x300 16x16x12 295 405 110 305 385 80 53.0
400x400x350 16x16x14 295 405 110 315 395 80 54.0
450x450x200 18x18x10 339 449 110 316 396 80 66.0
450x450x250 18x18x12 339 449 110 329 409 80 66.0
450x450x300 18x18x12 339 449 110 329 409 80 71.0
450x450x350 18x18x14 339 449 110 330 410 80 72.0
450x450x400 18x18x16 339 449 110 330 440 110 75.0
500x500x250 20x20x10 370 480 110 355 435 80 93.0
500x500x300 20x20x12 370 480 110 355 435 80 96.0
500x500x350 20x20x14 370 480 110 356 436 80 97.0
500x500x400 20x20x16 370 480 110 356 466 110 107.0
500x500x450 20x20x18 370 480 110 365 475 110 102.0
600x600x300 24x24x12 434 544 110 405 485 80 112.0
600x600x350 24x24x14 434 544 110 406 486 80 123.0
600x600x400 24x24x16 434 544 110 406 516 110 126.0
600x600x450 24x24x18 434 544 110 428 538 110 130.0
600x600x500 24x24x20 434 544 110 428 540 110 137.0

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 6 of 12.


Reducing Tees (cont.) Nominal Pipe Size Laying Overall Insertion Laying Overall Insertion Weight
Length Length Depth Length Length Depth
half half run branch branch branch
run x run x branch run run
L1 OL1 Ds1 L2 OL2 Ds2
mm inch mm mm mm mm mm mm kg
700x700x350 28x28x14 497 637 140 475 555 80 202
700x700x400 28x28x16 497 637 140 483 593 110 207
700x700x450 28x28x18 497 637 140 483 593 110 209
700x700x500 28x28x20 497 637 140 491 601 110 212
700x700x600 28x28x24 497 637 140 491 601 110 217
750x750x400 30x30x16 523 663 140 501 611 110 245
750x750x450 30x30x18 523 663 140 509 619 110 247
750x750x500 30x30x20 523 663 140 509 619 110 250
750x750x600 30x30x24 523 663 140 517 627 110 256
750x750x700 30x30x28 523 663 140 517 657 140 268
800x800x400 32x32x16 559 729 170 537 647 110 303
800x800x450 32x32x18 559 729 170 537 647 110 306
800x800x500 32x32x20 559 729 170 545 655 110 309
800x800x600 32x32x24 559 729 170 545 655 110 315
800x800x700 32x32x28 559 729 170 553 693 140 329
800x800x750 32x32x30 559 729 170 553 693 140 332
900x900x450 36x36x18 624 824 200 603 713 110 427
900x900x500 36x36x20 624 824 200 603 713 110 430
900x900x600 36x36x24 624 824 200 611 721 110 437
900x900x700 36x36x28 624 824 200 611 751 140 452
900x900x750 36x36x30 624 824 200 618 758 140 458
900x900x800 36x36x32 624 824 200 618 788 170 468
1000x1000x500 40x40x20 691 891 200 669 779 110 570
1000x1000x600 40x40x24 691 891 200 669 779 110 578
1000x1000x700 40x40x28 691 891 200 677 817 140 596
1000x1000x750 40x40x30 691 891 200 677 817 140 601
1000x1000x800 40x40x32 691 891 200 685 855 170 614
1000x1000x900 40x40x36 691 891 200 685 885 200 632

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 7 of 12.


Concentric Reducers Filament-wound concentric reducers with integral Taper-Taper adhesive bonded
socket ends
Nominal Pipe Size Laying Overall Overall Insertion Weight
Length Length Length Depth
L OL Ds1 Ds2
mm inch mm mm mm mm kg
80x50 3x2 74 174 50 50 0.8
100x50 4x2 96 196 50 50 1.1
100x80 4x3 94 194 50 50 1.3
150x80 6x3 117 217 50 50 1.5
150x100 6x4 124 224 50 50 1.8
200x100 8x4 163 293 80 50 3.3
200x150 8x6 129 259 80 50 3.7
250x150 10x6 148 278 80 50 6.2
250x200 10x8 135 295 80 80 6.2
300x200 12x8 180 340 80 80 7.8
300x250 12x10 167 327 80 80 8.5
350x250 14x10 214 374 80 80 10.2
350x300 14x12 208 368 80 80 11.0
400x300 16x12 195 385 110 80 13.7
400x350 16x14 183 373 110 80 12.8
450x400 18x16 128 348 110 110 20.0
500x400 20x16 249 469 110 110 21.0
500x450 20x18 151 371 110 110 23.0
600x400 24x16 486 706 110 110 27.0
600x450 24x18 388 608 110 110 26.0
600x500 24x20 267 487 110 110 24.0
700x400 28x16 796 1046 140 110 62.0
700x450 28x18 698 948 140 110 60.0
700x500 28x20 577 827 140 110 58.0
700x600 28x24 340 590 140 110 52.0
750x400 30x16 915 1165 140 110 74.0
750x450 30x18 817 1067 140 110 73.0
750x500 30x20 696 946 140 110 70.0
750x600 30x24 459 709 140 110 64.0
750x700 30x28 149 429 140 140 58.0
800x400 32x16 1038 1318 170 110 94.0
800x450 32x18 940 1212 170 110 92.0
800x500 32x20 819 1099 170 110 90.0
800x600 32x24 582 862 170 110 83.0
800x700 32x28 272 582 170 140 77.0
800x750 32x30 153 463 170 140 72.0
900x450 36x18 1186 1496 200 110 133.0
900x500 36x20 1065 1375 200 110 130.0
900x600 36x24 828 1138 200 110 122.0
900x700 36x28 518 858 200 140 116.0
900x750 36x30 399 739 200 140 111.0
900x800 36x32 276 646 200 170 111.0
1000x500 40x20 1313 1623 200 110 173.0
1000x600 40x24 1076 1386 200 110 165.0
1000x700 40x28 766 1106 200 140 157.0
1000x750 40x30 647 987 200 140 152.0
1000x800 40x32 524 894 200 170 152.0
1000x900 40x36 278 678 200 200 146.0

Note: Eccentric Reducers are available on request.

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 8 of 12.


Couplings Filament-wound couplings with integral Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overall Insertion Outside Weight
Length Length Depth Diameter
L OL Ds OD
mm inch mm mm mm mm kg
50 2 70 170 50 70 0.4
80 3 70 170 50 100 0.7
100 4 70 170 50 124 0.9
150 6 70 170 50 180 1.5
200 8 70 230 80 230 2.5
250 10 70 230 80 286 3.4
300 12 70 230 80 339 4.5
350 14 70 230 80 370 4.8
400 16 70 290 110 419 6.4
450 18 70 290 110 460 7.3
500 20 70 290 110 524 14.4
600 24 70 290 110 606 9.8
700 28 70 350 140 734 16.3
750 30 70 350 140 783 16.6
800 32 70 410 170 840 27.0
900 36 70 470 200 937 29.0
1000 40 70 470 200 1038 33.0

Nipples Filament-wound pipe nipples with integral Taper-Taper adhesive bonded spigot ends
Nominal Pipe Size Laying gap Insertion Weight
Length Depth
L Ds
mm inch mm mm mm kg
50 2 125 25 50 0.1
80 3 125 25 50 0.1
100 4 125 25 50 0.1
150 6 125 25 50 0.2
200 8 190 30 80 0.6
250 10 190 30 80 0.8
300 12 200 40 80 1.1
350 14 200 40 80 1.4
400 16 260 40 110 2.2
450 18 280 60 110 2.7
500 20 280 60 110 3.4
600 24 280 60 110 4.4
700 28 340 60 140 8.5
750 30 340 60 140 9.4
800 32 400 60 170 12.4
900 36 460 60 200 17.2
1000 40 460 60 200 21.0

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 9 of 12.


Heavy-Duty Flanges Heavy-Duty filament-wound flanges with Taper-Taper adhesive bonded socket ends
Nominal Pipe Size Laying Overal Insertion Weight
Length Length Depth
L D Ds 1) 2)

mm inch mm mm mm kg
50 2 5 55 50 1.5
80 3 5 55 50 2.2
100 4 5 55 50 2.9
150 6 5 55 50 3.7
200 8 6 56 50 5.5
250 10 6 86 80 10.6
300 12 6 86 80 15.3
350 14 6 86 80 18.7
400 16 6 86 80 23.0
450 18 6 86 80 24.0
500 20 6 116 110 38.0
600 24 6 116 110 49.0
700 28 6 146 140 67.0
750 30 6 146 140 73.0
800 32 6 176 170 117.0

Notes:
1) Bold insertion depth for subsequent flanges deviates from other fittings.
2) The weights shown are for ANSI B16.5 Class 150 drilled flanges. Weights for other
drilling classes may be different. For more detailed information reference is made to
the appropriate product data.

* Heavy Duty Flanges are standard available in drillings according to ANSI and ISO (DIN).
** Full-face elastomeric gaskets may be used, suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 ±5 is recommended and a
thickness of 3 mm.
Compressed fibre gaskets, 3 mm thick, compatible with the pressure, temperature
and medium, may also be used. The mechanical properties should be in accordance
with DIN 3754 (IT 400) or equal.
*** For maximum bolt torque refer to the appropriate Bondstrand literature. Please be
aware that excessive torque may result in flange failure and, therefore a torque-
wrench is required.

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 10 of 12.


Stub-end Flanges Filament-wound Stub-end flanges with Taper-Taper adhesive bonded socket ends
(Van Stone) and steel backing rings
Nominal Pipe Size Laying Overall Insertion Ring Weigth Weight
Length Length Depth to GRE steel
Face stub- ring
1)
L OL Ds H end
mm inch mm mm mm mm kg kg
50 2 15 65 50 10 0.2 1.8
80 3 15 65 50 10 0.5 3.2
100 4 15 65 50 12 0.8 4.2
150 6 15 65 50 13 1.3 5.2
200 8 15 95 80 20 2.6 8.5
250 10 15 95 80 16 3.1 13.5
300 12 15 95 80 18 3.9 23.0
350 14 15 95 80 19 3.8 32.0
400 16 20 130 110 21 6.9 42.0
450 18 20 130 110 24 11.4 40.0
500 20 20 130 110 23 12.3 51.0
600 24 20 130 110 28 13.0 86.0
700 28 20 160 140 29 17.8 100.0
750 30 20 160 140 32 19.7 117.0
800 32 20 190 170 33 24.0 154.0
900 36 20 220 200 36 30.0 197.0
1000 40 20 220 200 46 35.0 303.0

Notes:
1) The weight shown is for ANSI B16.5 Class 150 drilled flanges. Weights for other
drilling classes may be different. For more detailed information reference is made to
the appropriate product data.

* Stub-End Flange Rings are standard available in drillings according to ANSI and ISO
(DIN).
** Stub-End Flanges are available with and without O-ring groove in the face.
Up to 10 bar stub-ends without grooves can be used with flat elastomeric or
compressed fibre gaskets.
For pressures 12 bar and above suitable O-ring seals should be used, available on
request.
*** Make sure that the O-ring grooved stub-end is compatible with its counter flange,
e.g. use a stub-end without groove or another flat surface flange as counter flange.
**** Maximum bolt-torque for use with O-rings seals may be calculated based on
pressure, size and number of bolts. If using flat face gaskets (maximum pressure 10
bar) refer to the appropriate Bondstrand literature for hubbed flanges.

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 11 of 12.


Key-lock Adapters Filament wound adapters and couplings with Key-lock ends.
& Couplings Nominal Pipe Qty Laying Overall Insertion Weight Laying Overall Weight
Size of Length Length Depth Length Length
Keys L OL Ds L OL
mm inch mm mm mm kg mm mm kg
adapter KLM x TBF coupling KLF x KLF
50 2 1 5 100 50 0.3 100 140 0.8
80 3 1 5 100 50 0.5 100 140 1.0
100 4 1 5 100 50 0.7 100 140 2.2
150 6 1 4 110 50 1.0 127 181 4.3
200 8 1 2 150 80 1.9 152 225 6.3
250 10 1 3 155 80 2.7 163 242 9.6
300 12 1 5 170 80 4.0 186 278 11.6
350 14 1 13 180 80 6.4 191 289 15.8
400 16 1 15 215 110 8.2 197 302 21.0
450 18 1 16 220 110 11.5 204 296 17.8
500 20 1 33 240 110 13.9 210 308 22.0
600 24 1 34 250 110 16.9 229 340 31.0
700 28 2 119 385 140 34.0 277 547 65.0
750 30 2 118 385 140 34.0 279 558 83.0
800 32 2 130 445 170 49.0 315 629 105.0
900 36 2 147 515 200 67.0 356 737 154.0
1000 40 2 122 475 200 68.0 330 724 103.0

Field Testing Pipe system is designed for field testing with water at 150% of rated pressure.

Surge Pressure Maximum allowable surge pressure is 150% of rated pressure.

Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2


1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2
1 inch = 25.4 mm
1 Btu.in/ft2h°F = 0.1442 W/mK
C = 5/9 (°F-32)

Important Notice This product literature and the recommendations for usage it contains are based on test data
reasonably believed to be reliable. It is intended that this literature be used by personnel
having specialised training in accordance with currently accepted industry practice and
normal operating conditions. Variation in environment, changes in operating procedures, or
extrapolation of data may cause unsatisfactory results. We recommend that your engineers
verify the suitability of this product for your intended application. Since we have no control
over the conditions of service, we expressly disclaim responsibility for the results obtained
or for any consequential or incidental damages of any kind incurred.

Group Headquarters
Ameron International Corporation - Fiberglass-Composite Pipe Division
9720 Cypresswood Drive, Suite 325 - Houston, Texas 77070 - U.S.A.
Phone: +1 832 912 8282 - Fax: +1 832 912 9393
E-mail: marcom@ameronfpd.com

Website: http://www.ameron-fpg.com

U.S.A. U.S.A. Europe Asia


Ameron International Corporation Centron International, Inc. Ameron B.V. Ameron (Pte) Ltd.
1004 Ameron Road P.O. Box 490 Fiberglass-Composite Pipe No. 7A, Tuas Avenue 3
P.O. Box 878 600 FM 1195 South P.O. Box 6 Jurong
Burkburnett, Texas 76364 Mineral Wells - Texas 76068 4190 CA Geldermalsen Singapore 639407
U.S.A. U.S.A. The Netherlands Phone: +65 6861 6118
Phone: +1 940 569 1471 Phone: +1 940 325 1341 Phone: +31 345 587 587 Fax: +65 6862 1302/6861 7834
Fax: +1 940 569 2764 Fax: +1 940 325 9681 Fax: +31 345 587 561 E-mail: info@ameron.com.sg
E-mail: info@centrongre.com E-mail: info@ameron-fpg.nl
Quick-Lock Bondstrand® 2000M/7000M
Glassfiber Reinforced Epoxy
(GRE) pipe systems for
marine service
1-16 inch

Taper/Taper with external pressure requirements

18-40 inch

Uses and applications ● Ballast ● Portable discharge line


● Chlorination ● Stripping lines
● Draining ● Tankcleaning (salt water)
● Cargo line ● Fire protection mains
● Sanitary service & sewage ● Various other applications

A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available
on CD-ROM. Please contact Ameron for details.

For specific fire protection requirements, an outher layer of passive fire protection is
available.

For pipe systems without external pressure requirements, please refer to Bondstrand 3400
product data (FP 835) or contact your Ameron representative.

Approvals In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753)
covering acceptance criteria for assuring ship safety. Major certifying bodies have adopted
and implemented these Guidelines in their respective Rules and Regulations for the
Classification of Ships.

All Bondstrand pipe series used in the marine industry are designed and type-approved
by the below major certifying bodies. (A complete list is available, on request)
● American Bureau of Shipping (ABS), U.S.A.;
● Bureau Veritas, France;
● Det Norske Veritas, Norway;
● Germanischer Lloyd, Germany;
● Lloyd’s Register, United Kingdom;
● Nippon Kaiji Kyokai, Japan;
● Registro Italiano Navale (RINA), Italy;
● United States Coast Guard (USCG), U.S.A..

Characteristics Maximum operating temperature: up to 121°C.


Pipe diameter: 1-40 inch (25-1000 mm).
Pipe system design for pressure ratings up to 16 bar.
ASTM D-2992 Hydrostatic Design Basis (Procedure B - service factor 0.5);
ASTM D-1599 Safety factor of 4:1. Design criteria for external pressure requirements are
in accordance with IMO regulations.

Bondstrand 2000M
ASTM D-2310 Classification: RTRP-11FW for static hydrostatic design basis; MDA cured.
ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis; IPD cured.
Complies with ASTM F-1173 Classification.

Bondstrand 7000M
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis; MDA cured.
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis; IPD cured.
Complies with ASTM F-1173 Classification.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 1 of 28. Printed in The Netherlands.
Table of Contents GENERAL DATA

Adhesives ...................................................................................................................27
Conversions ...............................................................................................................28
Engineering design & installation data .......................................................................28
Hydrostatic testing ......................................................................................................28
Important notice ..........................................................................................................28
Joining system and configuration .................................................................................3
Mechanical properties ..................................................................................................4
Physical properties .......................................................................................................4
Pipe series ....................................................................................................................3
Pipe length ...................................................................................................................4
Pipe dimensions and weights .......................................................................................7
Pipe performance ..................................................................................................... 5-6
Span length ..................................................................................................................9
Surge Pressure ..........................................................................................................28
Ultimate Collapse Pressures ........................................................................................8

FITTINGS DATA

Adaptors ............................................................................................................... 26-27


Bell mouth ..................................................................................................................25
Couplings ...................................................................................................................22
Elbows ....................................................................................................................9-11
Expansion coupling ....................................................................................................26
Flanges ................................................................................................................. 20-22
Joint dimensions Quick-Lock® ....................................................................................8
Joint dimensions Taper/Taper .......................................................................................8
Laterals .......................................................................................................................17
Nipples .......................................................................................................................23
Reducers .............................................................................................................. 18-19
Saddles ............................................................................................................. 17 & 24
Specials ....................................................................................................................28
Tees .......................................................................................................................11-16

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 2 of 28. Printed in The Netherlands.
Pipe series Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-
bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.

Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.

Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges, hubbed and
stub-end flanges for Quick-Lock adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also availabe.

Bondstrand® 2000M
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.
Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 121°C for MDA cured and 93°C for IPD cured.
Maximum pressure rating: 16 bar.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.

Bondstrand® 7000M (* conductive)


Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.
Maximum operating temperature: 121°C for MDA cured and 93°C for IPD cured.
Maximum pressure rating: 16 bar.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.

* Conductive
Our conductive pipe systems have been developed to prevent accumulation of potentially
dangerous levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.

Description Bondstrand® 2000M Bondstrand® 7000M


Pipe diameter 1-40 inch 1-40 inch
Joining system Quick-Lock 1-16 inch Quick-Lock 1-16 inch
Taper/Taper 18-40 inch Taper/Taper 18-40 inch
Liner *0.5 mm -
**Temperature 121°C 121°C
Pressure Rating 16 bar 16 bar

* Also available without liner;


** Above 93°C, derate the pressure rating lineairly to 50% at 121°C.

Joining system & Pipe


configuration 25-400 mm (1-16 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end x shaved straight spigot.

450-1000 mm (18-40 inch):


Taper/Taper adhesive joint.
End configuration: Integral Taper bell x shaved taper spigot

Fitting
25-400 mm (1-16 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell ends.

450-1000 mm (18-40 inch):


Taper/Taper adhesive joint.
End configuration: Integral Taper bell ends.

Flanges
25-1000 mm (1-40 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end.

Note: * Pipe nipples, saddles and flanged fittings have different end configurations.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 3 of 28. Printed in The Netherlands.
Typical pipe length Nominal Joining Approximate overall
Length* Pipe Size System Europe
Plant Asia Plant
[mm] [inch] [m] [m]
25-40 1-1½ Quick-Lock 5.5 3.0
50-125 2-5 Quick-Lock 6.15 5.85/9.0
150 6 Quick-Lock 6.1 5.85/9.0
200 8 Quick-Lock 6.1/11.8 5.85/9.0
250 10 Quick-Lock 6.1/11.8 5.85/11.89
300-400 12-16 Quick-Lock 6.05/11.8 5.85/11.89
450-1000 18-40 Taper/Taper 11.8 11.89

* Tolerance +/- 50 mm.

Typical physical Pipe property Units Value Method


properties Thermal conductivity pipe wall W(m.K) .33 Ameron
Thermal expansivity (lineair) 10-6 mm/mm °C 18.0 Ameron
Flow coefficient Hazen-Williams 150 —
Absolute roughness 10-6 m 5.3 —
Density kg/m3 1800 —
Specific gravity - 1.8 ASTM D-792

Typical mechanical Pipe property IPD cured Units 21°C. 93°C. Method
properties Bi-axial
Ultimate hoop stress at weeping N/mm2 300 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 380 — ASTM D-2290
Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290
Poisson’s ratio axial/hoop — 0.93 1.04 Ameron
Longitudinal
Axial tensile strength N/mm2 65 50 ASTM D-2105
Axial tensile modulus N/mm2 10000 7800 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.45 ASTM D-2105
Axial bending strength — 80 — Ameron
Beam
Apparent elastic modulus N/mm2 9200 7000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 148* — ASTM D-2992
(Proc. B.)

Pipe property MDA cured Units 21°C. 93°C. Method


Bi-axial
Ultimate hoop stress at weeping N/mm2 250 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 220 — ASTM D-2290
Hoop tensile modulus N/mm2 25200 ASTM D-2290
Poisson’s ratio axial/hoop — 0.65 0.81 Ameron
Longitudinal
Axial tensile strength N/mm2 80 65 ASTM D-2105
Axial tensile modulus N/mm2 12500 9700 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.44 ASTM D-2105
Axial bending strength — 85 — Ameron
Beam
Apparent elastic modulus N/mm2 12500 8000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 124* — ASTM D-2992
(Proc. B.)

* At 65°C.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 4 of 28. Printed in The Netherlands.
Typical pipe performance Bondstrand 2000M (MDA cured) at 21°C.

Nominal STIS Stifness Pipe


. Pipe Factor Stiffness
Size
[mm] [inch] [kN/m2] [lb.in] [psi]
25 1 2079.1 502 16187
40 1½ 618.1 502 4812
50 2 350.6 554 2729
80 3 102.2 554 796
100 4 110.8 1281 863
125 5 57.7 1281 449
150 6 33.4 1281 260
200 8 35.5 3092 276
250 10 36.6 6375 285
300 12 35.9 10627 280
350 14 36.8 13548 286
400 16 36.9 20308 287
450 18 36.2 28265 282
500 20 36.3 38976 283
600 24 36.6 67877 285
700 28 36.9 121531 288
750 30 36.8 148680 286
800 32 37.1 182139 289
900 36 36.8 256919 286
1000 40 37.7 361759 294

Bondstrand 2000M (IPD-cured) at 21°C.

Nominal STIS Stifness Pipe


Pipe Factor Stiffness
Size
[mm] [inch] [kN/m2] [lb.in] [psi]
25 1 2087.4 504 16251
40 1½ 620.6 504 4831
50 2 352.0 556 2740
80 3 102.6 556 799
100 4 111.3 1286 866
125 5 57.9 1286 451
150 6 33.5 1286 261
200 8 35.6 3104 277
250 10 36.8 6400 286
300 12 36.1 10669 281
350 14 36.9 13602 287
400 16 37.1 20389 289
450 18 36.3 28378 283
500 20 36.5 39130 284
600 24 36.6 68147 285
700 28 36.9 122013 289
750 30 36.8 149270 288
800 32 37.1 182862 290
900 36 36.8 257939 288
1000 40 37.7 363195 295

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 5 of 28. Printed in The Netherlands.
Typical pipe performance Bondstrand 7000M (MDA-cured) at 21°C.

Nominal STIS Stifness Pipe


Pipe Factor Stiffness
Size
[mm] [inch] [kN/m2] [lb.in] [psi]
25 1 3142.4 797 24464
40 1½ 949.6 797 7393
50 2 534.7 867 4162
80 3 157.3 867 1225
100 4 154.4 1809 1202
125 5 80.6 1809 627
150 6 46.7 1809 363
200 8 39.4 3092 276
250 10 38.2 6375 285
300 12 37.2 10627 280
350 14 38.0 13548 286
400 16 37.2 20308 287
450 18 38.0 28265 282
500 20 37.2 38976 283
600 24 36.7 67877 285
700 28 37.1 121531 288
750 30 36.9 148680 286
800 32 37.3 182139 289
900 36 36.9 256919 286
1000 40 37.9 361759 294

Bondstrand 7000M (IPD-cured) at 21°C.

Nominal STIS Stifness Pipe


Pipe Factor Stiffness
Size
[mm] [inch] [kN/m2] [lb.in] [psi]
25 1 3154.9 800 24561
40 1½ 953.3 800 7422
50 2 536.8 871 4179
80 3 157.9 871 1230
100 4 155.0 1816 1207
125 5 80.9 1816 630
150 6 46.9 1816 365
200 8 35.6 3104 277
250 10 36.8 6400 286
300 12 36.1 10669 281
350 14 36.9 13602 287
400 16 37.1 20389 289
450 18 36.3 28378 283
500 20 36.5 39130 284
600 24 36.7 68147 286
700 28 37.1 122013 289
750 30 36.9 149270 288
800 32 37.3 182862 290
900 36 36.9 257939 288
1000 40 37.9 363195 295

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 6 of 28. Printed in The Netherlands.
Typical pipe dimensions Bondstrand 2000M.
and weights Nominal Pipe Minimum Average Designation
Pipe Inside Struct. Wall Pipe per ASTM
Size Diameter Thickness [t] Weight D-2966
[mm] [inch] [mm] [mm] [kg/m] MDA IPD
25 1 27.1 3.0 0.7 RTRP-11 FW1-2112 FX1-3112
40 1½ 42.1 3.0 1.3 RTRP-11 FW1-2112 FX1-3112
50 2 53.0 3.1 1.3 RTRP-11FW1-2112 FX1-3112
80 3 81.8 3.1 1.8 RTRP-11FW1-2112 FX1-3112
100 4 105.2 4.1 3.1 RTRP-11FW1-2113 FX1-3113
125 5 131.9 4.1 3.5 RTRP-11FW1-2113 FX1-3113
150 6 159.0 4.1 4.6 RTRP-11FW1-2113 FX1-3113
200 8 208.8 5.5 7.4 RTRP-11FW1-2116 FX1-3116
250 10 262.9 7.0 12 RTRP-11FW1-2116 FX1-3116
300 12 313.7 8.3 17 RTRP-11FW1-2116 FX1-3116
400 14 337.6 9.0 19 RTRP-11FW1-2116 FX1-3116
400 16 385.8 10.3 25 RTRP-11FW1-2116 FX1-3116
450 18 433.8 11.5 32 RTRP-11FW1-2116 FX1-3116
500 20 482.1 12.8 39 RTRP-11FW1-2116 FX1-3116
600 24 578.6 15.4 56 RTRP-11FW1-2116 FX1-3116
700 28 700.0 18.7 75 RTRP-11FW1-2116 FX1-3116
750 30 750.0 20.0 93 RTRP-11FW1-2116 FX1-3116
800 32 800.0 21.4 102 RTRP-11FW1-2116 FX1-3116
900 36 900.0 24.0 132 RTRP-11FW1-2116 FX1-3116
1000 40 1000.0 26.9 165 RTRP-11FW1-2116 FX1-3116

Bondstrand 7000M.

Nominal Pipe Minimum Average Designation


Pipe Inside Struct. Wall Pipe per ASTM
Size Diameter Thickness [t] Weight D-2966
[mm] [inch] [mm] [mm] [kg/m] MDA IPD
25 1 27.1 3.5 0.7 RTRP-11AW1-2112 AX1-3112
40 1½ 42.1 3.5 1.3 RTRP-11AW1-2112 AX1-3112
50 2 53.0 3.6 1.3 RTRP-11AW1-2112 AX1-3112
80 3 81.8 3.6 1.8 RTRP-11AW1-2112 AX1-3112
100 4 105.2 4.6 3.1 RTRP-11AW1-2113 AX1-3113
125 5 131.9 4.6 3.5 RTRP-11AW1-2113 AX1-3113
150 6 159.0 4.6 4.6 RTRP-11AW1-2113 AX1-3113
200 8 208.8 5.5 7.4 RTRP-11AW1-2116 AX1-3116
250 10 262.9 7.0 12 RTRP-11AW1-2116 AX1-3116
300 12 313.7 8.3 17 RTRP-11AW1-2116 AX1-3116
350 14 337.6 9.0 19 RTRP-11AW1-2116 AX1-3116
400 16 385.8 10.3 25 RTRP-11AW1-2116 AX1-3116
450 18 433.8 11.5 32 RTRP-11AW1-2116 AX1-3116
500 20 482.1 12.8 39 RTRP-11AW1-2116 AX1-3116
600 24 578.6 15.4 56 RTRP-11AW1-2116 AX1-3116
700 28 700.0 18.7 75 RTRP-11AW1-2116 AX1-3116
750 30 750.0 20.0 93 RTRP-11AW1-2116 AX1-3116
800 32 800.0 21.4 102 RTRP-11AW1-2116 AX1-3116
900 36 900.0 24.0 132 RTRP-11AW1-2116 AX1-3116
1000 40 1000.0 26.9 165 RTRP-11AW1-2116 AX1-3116

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 7 of 28. Printed in The Netherlands.
Ultimate collapse pressure Ultimate collapse pressure (ultimate short term external failure pressure) at 21º C.

Nominal Internal 2000M 2000M 7000M 7000M


Pipe Pressure MDA IPD MDA IPD
Size static*
[mm] [inch] [bar] [bar] [bar] [bar] [bar]
25 1 16 491 491 714 714
40 1½ 16 160 160 239 239
50 2 16 95 95 141 141
80 3 16 29 29 44 44
100 4 16 31 31 43 43
125 5 16 16.5 16.5 23 23
150 6 16 9.7 9.7 13.5 13.5
200 8 16 10.3 10.3 10.3 10.3
250 10 16 10.7 10.7 10.7 10.7
300 12 16 10.5 10.5 10.5 10.5
350 14 16 10.7 10.7 10.7 10.7
400 16 16 10.7 10.7 10.7 10.7
450 18 16 10.5 10.5 10.5 10.5
500 20 16 10.6 10.6 10.6 10.6
600 24 16 10.7 10.7 10.7 10.7
700 28 16 10.8 10.8 10.8 10.8
750 30 16 10.7 10.7 10.7 10.7
800 32 16 10.8 10.8 10.8 10.8
900 36 16 10.7 10.7 10.7 10.7
1000 40 16 11.0 11.0 11.0 11.0

* Up to 93°C.

Quick-Lock® dimensions Nominal Insertion Spigot Diameter Spigot


Length Pipe Depth Min. Max. Min.
Max.
Size (Ds) Sd Sd L L
[mm] [inch] [mm] [mm] [mm] [mm] [mm]
25 1 27 32.6 32.9 28.5 31.0
40 1½ 32 47.5 47.8 33.5 36.0
50 2 46 59.2 59.6 49.0 52.0
80 3 46 87.6 88.0 49.0 52.0
100 4 46 112.5 112.9 49.0 52.0
125 5 57 139.5 139.9 58.5 61.5
150 6 57 166.2 166.6 59.0 62.0
200 8 64 217.1 217.5 65.0 68.0
250 10 70 271.3 271.7 71.0 74.0
300 12 76 322.2 322.6 78.0 81.0
350 14 89 353.8 354.2 89.0 93.0
400 16 102 404.1 404.5 103.0 106.0

Dimensions for Quick-Lock Spigots for bonding HD Flanges. Dia of Straight


Spigot [Sd]
450 18 111 455.8
500 20 111 506.6
600 24 127 608.2
700 28 152 736.3
750 30 165 788.4
800 32 178 840.5
900 36 163 943.4
1000 40 230 1051.4

Taper/Taper dimensions Dimensions for adhesive Taper spigots for adhesive Taper/Taper joints.

Nominal Taper Insertion Nominal Dia of


Pipe Angle Depth Spigot Spigot
Size Nose Thickn. at Nose
X Ds nose Sd
[mm] [inch] [degrees] [mm] [mm] [mm]
450 18 2.5 114 4.6 443.0
500 20 2.5 127 5.0 492.2
600 24 3.5 178 3.8 586.3
700 28 1.75 178 6.4 712.9
750 30 1.75 178 4.2 758.4
800 32 1.75 178 8.9 817.8
900 36 1.75 203 5.6 911.3
1000 40 1.75 410 8.1 1016.3

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 8 of 28. Printed in The Netherlands.
Span length Bondstrand 2000M.

Nominal Single MDA Contininuous Single IPD Continuous


Pipe Size Span* Span* Span* Span*
[mm] [inch] [m] [m] [m] [m]
25 1 2.6 3.3 2.4 3.0
40 1½ 2.9 3.7 2.7 3.4
50 2 3.1 4.0 2.9 3.7
80 3 3.5 4.5 3.3 4.2
100 4 4.0 5.1 3.7 4.7
125 5 4.3 5.4 4.0 5.0
150 6 4.5 5.7 4.2 5.3
200 8 5.1 6.5 4.8 6.1
250 10 5.8 7.3 5.3 6.8
300 12 6.3 8.0 5.8 7.4
350 14 6.5 8.3 6.0 7.7
400 16 7.0 8.8 6.4 8.2
450 18 7.4 9.3 6.8 8.7
500 20 7.7 9.8 7.2 9.1
600 24 8.5 10.8 7.9 10.0
700 28 9.3 11.8 8.6 11.0
750 30 9.6 12.2 8.9 11.3
800 32 10.0 12.7 9.2 11.7
900 36 10.5 13.4 9.8 12.4
1000 40 11.1 14.1 10.3 13.1

Bondstrand 7000M. MDA IPD


25 1 2.5 3.3 2.4 3.0
40 1½ 2.9 3.8 2.7 3.4
50 2 3.1 4.1 2.9 3.7
80 3 3.5 4.5 3.3 4.2
100 4 4.0 5.2 3.7 4.7
125 5 4.3 5.6 4.0 5.0
150 6 4.5 5.9 4.2 5.3
200 8 5.0 6.5 4.7 5.9
250 10 5.7 7.3 5.3 6.7
300 12 6.2 8.0 5.7 7.3
350 14 6.4 8.3 6.0 7.6
400 16 6.9 8.8 6.4 8.1
450 18 7.3 9.3 6.7 8.6
500 20 7.7 9.8 7.1 9.0
600 24 8.4 10.8 7.8 9.9
700 28 9.3 11.8 8.6 10.9
750 30 9.6 12.2 8.9 11.3
800 32 9.9 12.7 9.2 11.7
900 36 10.5 13.4 9.7 12.4
1000 40 11.1 14.1 10.3 13.0
* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3
and include no provisions for weights caused by valves, flanges or other heavy objects.

Elbows 90º Filament-wound 90º elbows with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Max. Working Average


Pipe Size Length (LL) Length (OL) Pressure Weight
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 65 92 20 0.3
40 1½ 81 113 20 0.4
50 2 76 122 20 0.5
80 3 114 160 20 1.1
100 4 152 198 20 1.6
125 5 195 252 16 2.7
150 6 229 286 16 3.6
200 8 305 369 16 6.8
Quick-Lock
250 10 381 451 16 11.0
300 12 457 533 16 18.0
350 14 359 448 16 26.0
400 16 397 499 16 31.0
450 18 458 572 16 53.0
500 20 508 635 16 65.0
600 24 584 762 16 122.0
700 28 711 889 16 205.0
750 30 762 940 16 243.0
800 32 813 991 16 330.0
900 36 915 1118 16 417.0
Taper/Taper 1000 40 1040 1450 16 489.0
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 9 of 28. Printed in The Netherlands.
Elbows ANSI 90º Filament-wound 90° elbows with integral Quick-Lock male ends.*
short radius Nominal Laying Maximum Average
Pipe Length Working Weight
Size (LL) Pressure
[mm] [inch] [mm] [bar] [kg]
50 2 110 12 0.4
80 3 135 12 0.7
100 4 160 12 1.0
150 6 198 12 2.4
200 8 224 12 3.9
250 10 275 12 6.3
300 12 300 12 13.3

* Also available with flanges.

Elbows 45º Filament-wound 45° Quick-Lock (1-16 inch) or


Taper/Taper (18-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Maximum Average


Pipe Length Length Working Weight
Size (LL) (OL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 22 49 16 0.2
40 1½ 29 61 16 0.3
50 2 35 81 16 0.4
80 3 51 97 16 0.8
100 4 64 110 16 1.1
125 5 84 141 16 1.8
150 6 95 152 16 2.4
200 8 127 191 16 4.3
Quick-Lock 250 10 159 229 16 7.3
300 12 191 267 16 11.0
350 14 121 210 16 17.0
400 16 137 239 16 20.0
450 18 191 305 16 33.0
500 20 210 337 16 40.0
600 24 252 430 16 82.0
700 28 295 473 16 140.0
750 30 322 500 16 164.0
800 32 337 515 16 283.0
900 36 400 603 16 283.0
Taper/Taper 1000 40 450 860 16 334.0

Elbows ANSI 45º Filament-wound 45°elbows with integral Quick-Lock male ends.*

Nominal Laying Maximum Average


Pipe Length Working Weight
Size (LL) Pressure
[mm] [inch] [mm] [bar] [kg]
50 2 60 12 0.2
80 3 71 12 0.4
100 4 97 12 0.9
150 6 121 12 1.9
200 8 134 12 3.9
250 10 159 12 8.3
300 12 186 12 10.0

* Also available with flanges.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 10 of 28. Printed in The Netherlands.
Elbows 22½º Filament-wound 22½°elbows with integral Quick-Lock socket ends
for adhesive bonding.

Nominal Laying Overall Maximum Average


Pipe Length Length Working Weight
Size (LL) (OL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 9 36 16 0.1
40 1½ 9 41 16 0.2
50 2 13 59 16 0.5
80 3 21 67 16 0.7
100 4 29 75 16 1.0
125 5 43 100 16 1.4
150 6 43 100 16 1.9
200 8 57 121 16 3.9
250 10 67 137 16 5.9
300 12 76 152 16 10.4
350 14 83 172 16 12.0
400 16 89 191 16 14.0

Equal Tees Filament-wound equal Tee with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Maximum Average


Pipe Length Length Length Length Working Weight
Size total run total run branch branch Pressure
(LL1) (OL1) (LL2) (OL2)
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
25 1 54 108 27 54 16 0.2
40 1½ 60 124 30 62 16 0.4
50 2 128 220 64 110 16 1.0
80 3 172 264 86 132 16 1.8
100 4 210 302 105 151 16 2.5
Quick-Lock 125 5 254 368 127 184 16 5.0
150 6 286 400 143 200 16 6.7
200 8 356 484 178 242 16 10.0
250 10 432 572 216 286 16 18.0
300 12 508 660 254 330 16 29.0
350 14 534 712 267 356 16 37.0
400 16 584 788 292 394 16 56.0
450 18 648 876 324 438 16 69.0
500 20 712 966 356 483 16 92.0
600 24 838 1194 419 597 16 168.0
700 28 964 1320 482 660 16 285.0
750 30 1016 1372 508 686 16 337.0
800 32 1090 1446 545 723 16 459.0
Taper/Taper
900 36 1220 1626 610 813 16 581.0
1000 40 1416 2236 708 1118 16 686.0

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 11 of 28. Printed in The Netherlands.
Reducing Tees Filament-wound standard and fabricated reducing tees with integral
Quick-Lock (1-16 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Maximum Average


Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
40x40x25 1½x1½x1 30 62 30 57 20 0.6
50x50x25 2x2x1 64 110 57 84 20 0.9
50x50x40 2x2x1½ 64 110 57 89 20 1.0
80x80x25 3x3x1 86 132 76 103 20 1.6
80x80x40 3x3x1½ 86 132 76 108 20 1.6
80x80x50 3x3x2 86 132 76 122 20 1.7
100x100x25 4x4x1 72 118 194 221 20 7.5
100x100x40 4x4x1½ 89 136 194 226 20 9.0
Standard 100x100x50 4x4x2 105 151 89 135 20 2.1
100x100x80 4x4x3 105 151 98 144 20 2.3
125x125x50 5x5x2 127 184 102 148 16 3.4
125x125x80 5x5x3 127 184 111 157 16 4.0
125x125x100 5x5x4 127 184 118 164 16 4.6
150x150x25 6x6x1 83 140 221 248 16 11.7
150x150x40 6x6x1½ 101 158 221 253 16 13.8
150x50x50 6x6x2 143 200 114 160 16 5.4
150x150x80 6x6x3 143 200 124 170 16 6.0
150x150x100 6x6x4 143 200 130 176 16 6.2
150x150x125 6x6x5 143 200 136 193 16 6.5
200x200x25 8x8x1 84 148 245 272 16 15.0
200x200x40 8x8x1½ 101 165 246 278 16 17.5
200x200x50 8x8x2 116 180 246 292 16 19.9
200x200x80 8x8x3 178 242 149 195 16 9.1
200x200x100 8x8x4 178 242 162 208 16 9.7
Fabricated 200x200x125 8x8x5 178 242 168 225 16 10.6
200x200x150 8x8x6 178 242 168 225 16 11.4
250x250x25 10x10x1 83 153 273 300 16 18.1
250x250x40 10x10x1½ 100 170 273 305 16 21.0
250x250x50 10x10x2 115 185 273 320 16 24.0
250x250x80 10x10x3 115 185 273 320 16 24.0
250x250x100 10x10x4 216 286 184 230 16 14.8
250x250x125 10x10x5 216 286 194 251 16 15.2
250x250x150 10x10x6 216 286 194 251 16 15.5
250x250x200 10x10x8 216 286 203 267 16 16.5
300x300x25 12x12x1 84 160 298 325 16 21.2
300x300x40 12x12x1½ 102 178 298 330 16 25.0
300x300x50 12x12x2 117 193 298 344 16 29.0
300x300x80 12x12x3 117 193 298 344 16 29.0
300x300x100 12x12x4 254 330 206 252 16 21.0
300x300x150 12x12x6 254 330 219 276 16 22.0
300x300x200 12x12x8 254 330 229 293 16 23.0
300x300x250 12x12x10 254 330 241 311 16 24.0
350x350x25 14x14x1 81 170 314 341 16 24.0
350x350x40 14x14x1½ 99 188 314 346 16 28.0
350x350x50 14x14x2 114 203 314 361 16 31.0
350x350x80 14x14x3 114 203 314 361 16 31.0
350x350x100 14x14x4 114 203 314 361 16 31.0
350x350x150 14x14x6 267 356 244 301 16 29.0
350x350x200 14x14x8 267 356 254 318 16 30.0
350x350x250 14x14x10 267 356 267 337 16 32.0
350x350x300 14x14x12 267 356 279 355 16 34.0
400x400x25 16x16x1 85 187 338 365 16 29.0
400x400x40 16x16x1½ 103 205 338 370 16 33.0
400x400x50 16x16x2 118 220 338 384 16 37.0
400x400x80 16x16x3 118 220 338 384 16 37.0
400x400x100 16x16x4 118 220 338 384 16 37.0
400x400x150 16x16x6 292 394 264 321 16 37.0
400x400x200 16x16x8 292 394 273 337 16 38.0
400x400x250 16x16x10 292 394 283 353 16 41.0
400x400x300 16x16x12 292 394 295 371 16 45.0
400x400x350 16x16x14 292 394 292 381 16 49.0

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;
Filament-wound standard and fabricated reducing tees with integral.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 12 of 28. Printed in The Netherlands.
Reducing Tees Taper/Taper (18-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Maximum Average


Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
450x450x25 18x18x1 88 202 358 385 16 31.0
450x450x40 18x18x1½ 88 202 358 390 16 31.0
450x450x50 18x18x2 88 202 358 404 16 22.0
450x450x80 18x18x3 100 214 358 404 16 35.0
450x450x100 18x18x4 113 227 358 404 16 38.0
450x450x150 18x18x6 138 252 367 424 16 45.0
450x450x200 18x18x8 324 438 306 370 16 53.0
450x450x250 18x18x10 324 438 319 389 16 60.0
450x450x300 18x18x12 324 438 319 395 16 67.0
450x450x350 18x18x14 324 438 317 406 16 66.0
450x450x400 18x18x16 324 438 319 421 16 69.0
500x500x25 20x20x1 88 215 382 409 16 35.0
500x500x40 20x20x1½ 88 215 382 414 16 35.0
500x500x50 20x20x2 88 215 382 428 16 36.0
500x500x80 20x20x3 100 227 382 428 16 39.0
500x500x100 20x20x4 113 240 382 428 16 43.0
500x500x150 20x20x6 138 265 391 448 16 50.0
500x500x250 20x20x10 356 483 344 414 16 77.0
500x500x300 20x20x12 356 483 345 421 16 82.0
500x500x350 20x20x14 356 483 343 432 16 85.0
500x500x400 20x20x16 356 483 344 446 16 85.0
500x500x450 20x20x18 356 483 350 464 16 89.0
600x600x25 24x24x1 88 266 430 457 16 51.0
600x600x40 24x24x1½ 88 266 430 462 16 51.0
600x600x50 24x24x2 88 266 430 476 16 52.0
600x600x80 24x24x3 100 278 430 476 16 56.0
600x600x100 24x24x4 113 291 430 476 16 61.0
600x600x150 24x24x6 138 316 439 496 16 69.0
600x600x200 24x24x8 419 597 412 476 14 78.0
600x600x250 24x24x10 419 597 386 456 16 85.0
600x600x300 24x24x12 419 597 408 484 16 85.0
600x600x350 24x24x14 419 597 394 483 16 101.0
600x600x400 24x24x16 419 597 395 497 16 123.3
600x600x450 24x24x18 419 597 413 527 16 137.0
600x600x500 24x24x20 419 597 406 533 16 156.0
700x700x25 28x28x1 88 266 491 518 16 59.0
700x700x40 28x28x1½ 88 266 491 523 16 59.0
700x700x50 28x28x2 88 266 491 537 16 59.0
700x700x80 28x28x3 100 278 491 537 16 64.0
700x700x100 28x28x4 113 291 491 537 16 70.0
700x700x150 28x28x6 138 316 500 557 16 80.0
700x700x350 28x28x14 482 660 490 579 16 147.0
700x700x400 28x28x16 482 660 500 602 16 166.0
700x700x450 28x28x18 482 660 500 614 16 189.0
700x700x500 28x28x20 482 660 506 633 16 210.0
700x700x600 28x28x24 482 660 506 684 16 252.0
750x750x25 30x30x1 88 266 516 543 16 63.0
750x750x40 30x30x1½ 88 266 516 548 16 63.0
750x750x50 30x30x2 88 266 516 562 16 63.0
750x750x80 30x30x3 100 278 516 562 16 69.0
750x750x100 30x30x4 113 291 516 562 16 74.0
750x750x150 30x30x6 138 316 525 582 16 85.0
750x750x300 30x30x12 508 686 756 832 16 118.0
750x750x350 30x30x14 508 686 722 811 16 157.0
750x750x400 30x30x16 508 686 698 800 16 178.0
750x750x450 30x30x18 508 686 488 602 16 202.0
750x750x500 30x30x20 508 686 495 622 16 225.0
750x750x600 30x30x24 508 686 481 659 16 270.0

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 13 of 28. Printed in The Netherlands.
Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral
Taper/Taper (18-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Maximum Average


Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
800x800x25 32x32x1 88 266 541 568 16 66.0
800x800x40 32x32x1½ 88 266 541 573 16 67.0
800x800x50 32x32x2 88 266 541 587 16 67.0
800x800x80 32x32x3 100 278 541 587 16 73.0
800x800x100 32x32x4 113 291 541 587 16 79.0
800x800x150 32x32x6 138 316 550 607 16 90..0
800x800x500 32x32x20 545 723 523 650 16 257.0
800x800x600 32x32x24 545 723 523 701 16 310.0
Standard 800x800x700 32x32x28 545 723 532 710 16 348.0
800x800x750 32x32x30 545 723 534 712 16 387.0
900x900x25 36x36x1 88 291 591 618 16 78.0
900x900x40 36x36x1½ 88 291 591 623 16 78.0
900x900x50 36x36x2 88 291 591 637 16 78.0
900x900x80 36x36x3 100 303 591 637 16 85.0
900x900x100 36x36x4 113 316 591 637 16 92.0
900x900x150 36x36x6 138 341 600 657 16 105.0
900x900x400 36x36x16 610 813 563 665 16 270.0
900x900x450 36x36x18 610 813 563 677 16 290.0
900x900x500 36x36x20 610 813 563 690 16 323.0
900x900x600 36x36x24 610 813 541 719 16 387.0
900x900x700 36x36x28 610 813 570 748 16 459.0
900x900x750 36x36x30 610 813 584 762 16 484.0
1000x1000x400 40x40x1 120 530 641 668 16 92.0
Fabricated 1000x1000x45040x40x1½ 120 530 641 673 16 92.0
1000x1000x500 40x40x2 120 530 641 687 16 92.0
1000x1000x600 40x40x3 132 542 641 687 16 100.0
1000x1000x60040x40x24 708 1118 593 771 16 457.0
1000x1000x70040x40x28 708 1118 632 810 16 541.0
1000x1000x75040x40x30 708 1118 633 811 16 571.0
1000x1000x80040x40x32 708 1118 652 830 16 605.0
1000x1000x90040x40x36 708 1118 652 855 16 634.0

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 14 of 28. Printed in The Netherlands.
Fabricated Reducing Tees Fabricated Reducing tees with integral Quick-Lock (1-16 inch) socket ends and
with Flanged Branch flanged branch.

Nominal Laying Overall Laying Maximum Average


Pipe Length Length Length Working Weight
Size (LL1) (OL1) (LL2) Pressure with flange
(runxrunxbranch) half run half run branch CL150
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
100x100x25 4x4x1 72 118 225 16 8.0
100x100x40 4x4x1½ 89 135 230 16 9.7
150x150x25 6x6x1 83 140 252 16 12.2
150x150x40 6x6x1½ 101 158 257 16 14.5
200x200x25 8x8x1 84 148 276 16 15.5
200x200x40 8x8x1½ 101 165 281 16 18.2
200x200x50 8x8x2 116 180 295 16 21.4
250x250x25 10x10x1 83 153 303 16 18.6
250x250x40 10x10x1½ 100 170 308 16 22.0
250x250x50 10x10x2 115 185 322 16 25.6
250x250x80 10x10x3 115 185 323 16 26.3
300x300x25 12x12x1 84 160 329 16 22.3
300x300x40 12x12x1½ 102 178 334 16 26.1
300x300x50 12x12x2 117 193 348 16 30.2
300x300x80 12x12x3 117 193 349 16 30.9
350x350x25 14x14x1 81 170 344 16 24.3
350x350x40 14x14x1½ 99 188 349 16 28.4
350x350x50 14x14x2 114 203 363 16 32.7
350x350x80 14x14x3 114 203 369 16 33.4
350x350x100 14x14x4 114 203 364 16 34.2
400x400x25 16x16x1 85 187 369 16 29.1
400x400x40 16x16x1½ 103 205 374 16 33.8
400x400x50 16x16x2 118 220 388 16 38.5
400x400x80 16x16x3 118 220 389 16 39.2
400x400x100 16x16x4 118 220 389 16 39.9

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 15 of 28. Printed in The Netherlands.
Fabricated Reducing Tees Fabricated Reducing tees with integral Taper/Taper (18-40 inch) socket ends and
with Flanged Branch flanged branch.

Nominal Laying Overall Laying Maximum Average


Pipe Length Length Length Working Weight
Size (LL1) (OL1) (LL2) Pressure with flange
(runxrunxbranch) half run half run branch CL150
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
450x450x25 18x18x1 88 202 388 16 31.7
450x450x40 18x18x1½ 88 202 394 16 32.0
450x450x50 18x18x2 88 202 408 16 33.0
450x450x80 18x18x3 100 214 409 16 37.0
450x450x100 18x18x4 113 227 409 16 41.2
450x450x150 18x18x6 138 252 430 16 49.9
500x500x25 20x20x1 88 215 412 16 35.8
500x500x40 20x20x1½ 88 215 418 16 36.0
500x500x50 20x20x2 88 215 432 16 37.0
500x500x80 20x20x3 100 227 433 16 41.4
500x500x100 20x20x4 113 240 433 16 45.9
500x500x150 20x20x6 138 265 454 16 54.8
600x600x25 24x24x1 88 266 460 16 51.9
600x600x40 24x24x1½ 88 266 467 16 52.0
600x600x50 24x24x2 88 266 480 16 53.0
600x600x80 24x24x3 100 278 481 16 58.2
600x600x100 24x24x4 113 291 481 16 63.4
600x600x150 24x24x6 138 316 502 16 73.7
700x700x25 28x28x1 88 266 521 16 59.3
700x700x40 28x28x1½ 88 266 527 16 59.3
700x700x50 28x28x2 88 266 541 16 60.5
700x700x80 28x28x3 100 278 542 16 66.5
700x700x100 28x28x4 113 291 542 16 72.6
700x700x150 28x28x6 138 316 563 16 84.5
750x750x25 30x30x1 88 266 546 16 63.2
750x750x40 30x30x1½ 88 266 552 16 63.4
750x750x50 30x30x2 88 266 566 16 64.4
750x750x80 30x30x3 100 278 567 16 70.8
750x750x100 30x30x4 113 291 567 16 77.1
750x750x150 30x30x6 138 316 588 16 89.8
800x800x25 32x32x1 88 266 571 16 66.9
800x800x40 32x32x1½ 88 266 576 16 67.2
800x800x50 32x32x2 88 266 590 16 68.1
800x800x80 32x32x3 100 278 590 16 74.9
800x800x100 32x32x4 113 291 590 16 81.6
800x800x150 32x32x6 138 316 610 16 94.9
900x900x25 36x36x1 88 291 621 16 78.3
900x900x40 36x36x1½ 88 291 627 16 78.6
900x900x50 36x36x2 88 291 641 16 79.6
900x900x80 36x36x3 100 303 642 16 87.0
900x900x100 36x36x4 113 316 642 16 94.4
900x900x150 36x36x6 138 341 663 16 109.2
1000x1000x25 40x40x1 120 530 672 16 92.3
1000x1000x4040x40x1½ 120 530 677 16 92.6
1000x1000x50 40x40x2 120 530 691 16 93.7
1000x1000x80 40x40x3 132 542 692 16 103.0

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 16 of 28. Printed in The Netherlands.
Bushing Saddles Filament-wound pipe saddles with stainless steel, 1/2 inch and 3/4 inch
threaded bushings.*

Nominal Angle Saddle Saddle Maximum Average Required


Pipe Length Thickn. Working Weight Adhesive
Size α (B) (ts) Pressure Kits
[mm] [inch] [degree] [mm] [mm] [bar] [kg] [3 Oz] [6 Oz]
50 2 180 100 14 16 0.5 1 -
80 3 180 100 14 16 0.6 1 -
100 4 180 100 14 16 0.8 1 -
125 5 180 100 14 16 0.9 - 1
150 6 180 100 14 16 1.0 - 1
200 8 180 100 14 16 1.2 - 1
250 10 180 100 14 16 1.6 1 1
300 12 180 100 14 12 1.9 1 1
350 14 180 100 14 12 2.1 1 1
400 16 180 100 14 12 2.5 - 2
450 18 90 100 14 12 3.3 - 1
500 20 90 100 14 12 3.7 1 1
600 24 90 100 14 12 4.4 - 2

* Consult Ameron for other type material, or other sized bushings.

45º Laterals Filament-wound 45° laterals with integral Quick-Lock socking ends.

Nominal Laying Overall Laying Overall Maximum Average


Pipe Length Length Length Length Working Weight
Size (LL1) (OL1) (LL2) (OL2) Pressure
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
50 2 64 110 203 249 16 1.6
80 3 76 122 254 300 16 3.0
100 4 76 122 305 351 16 3.9
125 5 89 146 337 394 16 5.8
150 6 89 146 368 425 16 6.8
200 8 114 178 445 509 16 12.0
250 10 127 197 521 591 12 21.0
300 12 140 216 622 698 12 30.0
350 14 140 229 622 711 12 39.0
400 16 140 242 622 724 12 54.0

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 17 of 28. Printed in The Netherlands.
Concentric Reducers Filament-wound concentric reducers with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends.

Nominal Laying Overall Maximum Average


Pipe Size Length Length Working Weight
(runxrun) (LL) (OL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
40x25 1½x1 32 91 16 0.2
50x25 2x1 64 137 16 0.3
50x40 2x1½ 32 110 16 0.5
80x40 3x1½ 76 154 16 0.5
80x50 3x2 54 146 16 0.5
100x50 4x2 76 168 16 1.1
100x80 4x3 73 165 16 0.9
125x80 5x3 74 177 16 1.4
Quick-Lock 125x100 5x4 74 177 16 1.5
150x80 6x3 97 200 16 1.8
150x100 6x4 94 197 16 1.8
150x125 6x5 110 224 16 1.8
200x100 8x4 138 248 16 2.9
200x125 8x5 126 247 16 2.8
200x150 8x6 98 219 16 2.7
250x150 10x6 117 244 16 3.7
250x200 10x8 105 239 16 3.6
300x200 12x8 149 289 16 5.0
300x250 12x10 137 283 16 4.6
350x250 14x10 184 343 16 7.2
350x300 14x12 178 343 16 7.3
400x300 16x12 165 343 16 8.9
400x350 16x14 152 343 16 9.0
450x400 18x16 103 319 16 12.7
500x400 20x16 225 454 16 22.6
500x450 20x18 123 364 16 18.9
600x400 24x16 453 733 16 48.4
Taper/Taper 600x450 24x18 353 645 16 44.3
600x500 24x20 230 535 16 38.5
700x400 28x16 765 1045 16 79.0
700x450 28x18 661 953 16 74.0
700x500 28x20 542 847 16 69.0
700x600 28x24 311 667 16 67.3
750x400 30x16 876 1156 16 111.6
750x450 30x18 775 1067 16 106.6
750x500 30x20 653 958 16 99.6
750x600 30x24 422 778 16 87.2
750x700 30x28 111 467 16 57.2
800x400 32x16 1023 1303 16 139.4
800x450 32x18 920 1212 16 125.4
800x500 32x20 798 1103 16 108.8
800x600 32x24 570 926 16 94.3
800x700 32x28 259 615 16 81.8
800x750 32x30 148 504 16 70.9
900x500 36x20 1029 1359 16 210.0
900x600 36x24 799 1180 16 176.1
900x700 36x28 487 868 16 140.2
900x750 36x30 375 756 16 125.9
1000x900 40x36 285 898 16 182.0

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 18 of 28. Printed in The Netherlands.
Eccentric Reducers Filament-wound Eccentric Reducers with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends.

Nominal Laying Overall Eccentricity Maximum Average


Pipe Size Length Length Working Weight
(runxrun) (LL) (OL) (X) Pressure
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
40x25 1½x1 56 115 7 16 0.2
50x25 2x1 100 173 13 16 0.3
50x40 2x1½ 44 122 6 16 0.5
80x40 3x1½ 150 228 20 16 0.5
80x50 3x2 108 200 14 16 0.5
100x50 4x2 200 292 27 16 1.1
100x80 4x3 93 185 12 16 0.9
125x100 5x4 101 204 14 16 1.5
Quick-Lock
150x80 6x3 293 396 39 16 1.8
150x100 6x4 200 303 27 16 1.8
150x125 6x5 100 214 13 16 1.8
200x100 8x4 390 500 52 16 2.9
200x150 8x6 190 311 25 16 2.7
250x150 10x6 392 519 53 16 3.7
250x200 10x8 202 336 27 16 3.6
300x200 12x8 390 530 53 16 5.0
300x250 12x10 190 336 26 16 4.6
350x250 14x10 308 467 42 16 7.2
350x300 14x12 118 283 16 16 7.3
400x300 16x12 306 484 41 16 8.9
400x350 16x14 188 379 25 16 9.0
450x300 18x12 450 640 63 16 15.6
450x350 18x14 322 525 43 16 14.2
450x400 18x16 197 413 18 16 12.7
500x400 20x16 324 553 39 16 23.0
500x450 20x18 197 438 22 16 18.9
Taper/Taper 600x400 24x16 580 860 93 16 48.0
600x450 24x18 450 742 73 16 44.0
600x500 24x20 325 630 48 16 39.0
750x400 30x24 451 807 86 16 87.0
900x400 36x24 832 1213 161 16 176.0

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 19 of 28. Printed in The Netherlands.
Heavy-Duty Flanges Filament-wound Heavy-Duty flanges with integral Quick-Lock (1-40 inch) socket end.

Nominal Laying Overall Maximum Average weight DIN 2632DIN 2633


Pipe Length Length Working ANSI ANSI
Size (LL) (OL) Pressure B16.5 B16.5
CL.150 CL.300 PN10 PN16
[mm] [inch] [mm] [mm] [bar] [kg] [kg] [kg] [kg]
25 1 3 29 16 0.5 0.6 0.5 0.5
40 1½ 3 35 16 1.1 1.1 1.0 1.0
50 2 4 51 16 1.3 1.7 1.8 1.8
80 3 5 51 16 1.8 2.6 2.4 2.4
100 4 5 51 16 2.8 3.8 2.7 2.7
125 5 5 62 16 3.8 5.4 4.0 4.0
150 6 6 63 16 4.5 6.7 4.9 4.9
200 8 6 70 16 5.0 9.9 7.1 6.9
250 10 6 76 16 9.5 13.2 9.1 9.8
300 12 5 81 16 14.5 19.2 11.2 12.7
350 14 8 97 16 20.5 29.8 18.6 20.5
400 16 8 110 16 27.0 40.0 25.0 27.4
450 18 10 114 16 32.0 - - -
500 20 10 121 16 40.0 - - -
600 24 11 138 16 58.0 - - -
700 28 14 165 16 73.0 - - -
750 30 14 178 16 88.0 - - -
800 32 14 192 16 112.0 - - -
900 36 14 178 16 116.0 - - -
1000 40 15 245 16 162.0 - - -

Note: Other drillings may be possible. Please consult Ameron.

1) Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 +5 is recommended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used.
Mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.
2) For maximum bolt torque refer to the appropriate Bondstrand literature.
A torque-wrench must be used, since excessive torque may result in flange damage.
3) Size 18-40 inch can be bonded directly to a fitting by using a Quick-Lock to Taper/Taper
transition nipple. For bonding to pipe, a Quick Lock (straight) spigot has to be shaved on
the pipe.

Hub Flanges Filament-wound Hubbed flanges with integral Quick-Lock (1-36 inch) socket end.

Nominal Laying Overall Flange Maximum Average weight DIN 2632


DIN 2633
Pipe Length Length Thickness Working ANSI ANSI
Size Pressure B16.5 B16.5
(LL) (OL) (E) CL.150 CL.300 PN10 PN16
[mm] [inch] [mm] [mm] [mm] [bar] [kg] [kg] [kg] [kg]
50 2 4 51 30 12 0.9 1.1 1.0 1.0
80 3 5 51 30 12 1.5 1.8 1.6 1.1
100 4 5 51 33 12 2.2 2.9 2.1 2.1
125 5 5 62 47 12 3.7 4.9 3.6 3.6
150 6 6 63 47 12 3.7 5.4 3.9 3.9
200 8 6 70 54 12 6.2 8.4 6.0 6.0
250 10 6 76 54 12 8.4 11.1 7.6 8.2
300 12 5 81 56 12 12.3 15.3 9.0 10.2
350 14 8 97 72 12 17.3 22.6 14.1 15.5
400 16 8 110 85 12 26.0 32.9 20.6 22.6
450 18 10 114 89 12 30.0 - - -
500 20 10 121 96 12 35.0 - - -
600 24 11 138 113 12 48.0 - - -
700 28 14 165 114 12 67.0 - - -
750 30 14 178 121 12 77.0 - - -
800 32 14 192 124 12 85.0 - - -
900 36 14 178 140 12 93.0 - - -

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 20 of 28. Printed in The Netherlands.
Stub-end Flanges Filament-wound O-ring sealed stub-end flanges with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends with loose steelrings.

Nominal Laying Overall Face Ring Maximum Average


Pipe Length Length Diameter to Face Working Weight
Size (LL) (OL) (RF) (H) Pressure Stub-end
[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]
25 1 10 37 51 10 16 0.1
40 1½ 10 42 73 10 16 0.2
50 2 10 56 92 10 16 0.2
80 3 10 56 127 10 16 0.4
100 4 10 56 157 16 16 0.6
125 5 10 67 186 16 16 1.0
150 6 10 67 216 16 16 1.2
Quick-Lock 200 8 10 74 270 16 16 1.8
250 10 10 80 324 23 16 2.5
300 12 10 86 378 23 16 3.3
350 14 10 98 413 27 16 3.8
400 16 10 112 470 27 16 5.7
450 18 20 134 532 35 16 11.1
500 20 20 147 580 39 16 13.2
600 24 20 198 674 47 16 17.2
700 28 20 198 800 51 16 21.0
750 30 20 198 850 46 16 24.4
800 32 20 198 900 48 16 21.8
900 36 20 223 1000 53 16 30.8
1000 40 20 430 1100 58 16 470

Taper/Taper Note: Up to 12 bar flat faced stub-ends suitable for elastomeric gaskets can be used.

From 12 bar and above O-ring sealed stub-ends should be used.


Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a flat
faced stub-end (without O-ring groove) or another flat surface flange as counter flange.

Steel Ring Flange for Nominal ANSI Average ANSI Average DIN 2632 Average DIN 2633 Average
Stub-end Pipe B16.5 Weight B16.5 Weight Weight Weight
Size CLASS.150 CLASS.300 PN 10 PN 16
(D) (D) (D) (D)
[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg] [mm] [kg]
25 1 14.3 0.8 17.5 1.3 16 1.0 16 1.0
40 1½ 17.5 1.2 20.6 2.3 16 1.7 16 1.7
50 2 19.0 1.8 22.2 2.5 18 2.2 18 2.2
80 3 23.8 3.2 28.6 4.8 20 3.0 20 3.0
100 4 23.8 4.2 31.7 7.0 20 3.1 20 3.1
125 5 23.8 4.4 34.9 9.5 22 3.6 23 3.8
150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1
200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3
250 10 35.6 13.5 47.6 26.0 28 9.3 32 11.8
300 12 40.0 23.0 50.8 38.7 29 10.7 35 15.4
350 14 41.6 32.0 54.0 56.3 36 21.3 40 26.3
400 16 47.9 42.0 58.2 70.1 40 26.6 44 33.0
450 18 50.2 39.7 63.6 86.5 42 27.2 50 40.9
500 20 52.0 50.6 66.5 104.1 45 34.7 54 59.8
600 24 63.7 86.1 78.4 182.9 52 55.3 63 72.2
700 28 69.0 100.5 95.6 213.4 57 78.8 59 101.9
750 30 71.6 117.0 99.9 229.3 - - - -
800 32 76.9 153.5 106.2 289.0 62 95.3 66 105.7
900 36 85.4 197.2 117.7 424.1 66 111.8 71 125.1
1000 40 93.7 - 102.8 - 74 - 82 -

Note: Other materials and/or drillings are available. Please consult Ameron.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 21 of 28. Printed in The Netherlands.
Blind Flanges Filament-wound blind flanges.

Nominal Flange Maximum Average weight Average weight


Pipe Thickness Working ANSI B16.5 ANSI B16.5 DIN 2632 DIN 2633
Size (D) Pressure CLASS 150 CLASS 300 PN 10 PN 16
[mm] [inch] [mm] [bar] [kg] [kg] [kg] [kg]
25 1 25 16 0.4 0.5 0.4 0.5
40 1½ 25 16 0.5 0.9 0.7 0.8
50 2 30 16 0.7 1.2 1.1 1.2
80 3 30 16 1.1 1.9 1.6 1.7
100 4 35 16 1.7 3.6 2.6 2.7
125 5 35 16 2.6 3.8 3.0 3.1
150 6 40 16 2.9 5.7 4.4 4.6
200 8 45 16 5.2 9.2 7.1 7.3
250 10 50 16 7.2 13.8 10.6 11.5
300 12 60 16 11.4 23.0 16.3 17.8
350 14 65 16 16.4 31.0 23.0 25.0
400 16 70 16 23.0 41.0 31.0 33.0
450 18 70 16 43.0 52.0 40.0 43.0
500 20 70 16 52.0 63.0 48.0 54.0
600 24 85 16 85.0 106.0 79.0 91.0
700 28 85 16 110.0 136.0 104.0 106.0
750 30 90 16 132.0 160.0 129.0 116.0
800 32 95 16 145.0 184.0 155.0 125.0
900 36 100 16 206.0 239.0 191.0 192.0

Note: Other drillings are available. Please consult Ameron.

Couplings Filament-wound couplings with integral Quick-Lock (1-16 inch) or


Taper/Taper (18-40 inch) socket ends.

Nominal Laying Overall Outside Maximum Average


Pipe Length Length Diameter Working Weight
Size (LL) (OL) (OD) Pressure
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
25 1 10 64 42 16 0.1
40 1½ 10 74 58 16 0.1
50 2 10 102 72 16 0.3
80 3 10 102 100 16 0.4
100 4 10 102 129 16 0.6
125 5 10 124 153 16 0.9
150 6 10 124 183 16 1.1
200 8 10 138 235 16 1.7
Quick-Lock 250 10 10 150 289 16 2.3
300 12 10 162 340 16 2.8
350 14 19 197 372 16 4.6
400 16 19 223 422 16 7.2
450 18 70 298 460 16 10.7
500 20 70 324 514 16 13.0
600 24 70 426 619 16 18.8
700 28 70 426 742 16 23.5
750 30 70 426 795 16 24.5
800 32 70 426 848 16 27.0
900 36 70 476 950 16 34.5
Taper/Taper 1000 40 70 890 1057 16 40.7

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 22 of 28. Printed in The Netherlands.
Nipples Filament-wound nipples with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) male ends.

Nominal Laying Gap* Maximum Average


Pipe Length Working Weight
Size (LL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 57 3 16 0.1
40 1½ 67 3 16 0.1
50 2 95 3 16 0.1
80 3 95 3 16 0.1
100 4 95 3 16 0.2
125 5 117 3 16 0.3
150 6 118 3 16 0.4
Quick-Lock 200 8 130 3 16 0.6
250 10 143 3 16 0.9
300 12 156 3 16 1.1
350 14 184 3 16 3.1
400 16 210 3 16 4.4
450 18 278 50 16 5.9
500 20 304 50 16 7.8
600 24 406 50 16 12.0
700 28 406 50 16 21.0
750 30 406 50 16 22.0
800 32 406 50 16 24.0
900 36 456 50 16 36.0
Taper/Taper 1000 40 870 50 16 51.0

* Remaining gap after bonding.

Transition Nipples Filament-wound transition nippels with integral Taper/Taper (18-40 inch) male ends.

Nominal Laying Gap* Maximum Average


Pipe Length Working Weight
Size (LL) Pressure
[mm] [inch] [mm] [mm] [bar] [kg]
450 18 238 19 16 6
500 20 263 25 16 7
600 24 338 33 16 9
700 28 374 44 16 15
750 30 386 44 16 22
800 32 400 44 16 30
900 36 410 43 16 40
1000 40 685 45 16 45

* Remaining gap after bonding.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 23 of 28. Printed in The Netherlands.
Support Saddles Filament-wound pipe saddles for wear, support and anchor.

Nominal Saddle Saddle Saddle Required Saddle Required


Pipe Angle Thickn. Weight Adhesive Weight Adhesive
Size α ts B=100mm Kits B=150mm Kits
[mm] [inch] [degree] [mm] [kg] [3 and 6Oz] [kg] [3 and 6 Oz]
25 1 180 14 0.2 1 - 0.3 1 -
α 40 1½ 180 14 0.3 1 - 0.5 1 -
50 2 180 14 0.4 1 - 0.6 1 -
80 3 180 14 0.5 1 - 0.8 - 1
100 4 180 14 0.7 1 - 1.1 - 1
125 5 180 14 0.8 - 1 1.2 - 1
150 6 180 14 0.9 - 1 1.4 1 1
200 8 180 14 1.1 - 1 1.7 1 1
250 10 180 14 1.5 1 1 2.3 - 2
300 12 180 14 1.8 1 1 2.7 1 2
350 14 180 14 2.0 1 1 3.0 1 2
α 400 16 180 14 2.4 - 2 3.6 - 3
450 18 180 16 - - - 3.2 - 2
500 20 180 16 - - - 3.6 - 2
600 24 180 16 - - - 4.3 - 2
700 28 180 16 - - - 5.1 - 3
750 30 180 16 - - - 5.5 - 3
800 32 180 16 - - - 5.8 - 3
900 36 180 16 - - - 6.5 - 4
1000 40 180 16 - - - 8.2 - 4

Notes:
1) Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes. Support and anchor saddles are standard 180°.
Saddles are supplied in standard lengths of 100 mm and 150 mm.
2) For special saddle -lengths, -thickness and/or angles consult Ameron.
3) Wear saddles are standard 90°. Weights of 90° degree saddles are 50% of value shown.

Grounding Saddles Filament-wound pipe saddles for grounding in conductive piping systems.

Nominal Saddle Saddle Saddle Average Required


Pipe Angle Length Thickness Saddle Adhesive
Size α B ts Weight Kits
[mm] [inch] [degree] [mm] [mm] [kg] [3Oz]
25 1 90 76 14 0.1 1
40 1½ 90 76 14 0.1 1
50 2 90 76 14 0.1 1
80 3 90 76 14 0.1 1
100 4 90 76 14 0.2 1
125 5 90 76 14 0.3 1
150 6 90 76 14 0.3 1
200 8 45 76 14 0.2 1
250 10 45 76 14 0.2 1
300 12 45 76 14 0.2 1
350 14 45 76 14 0.3 1
400 16 45 76 14 0.3 1
450 18 221/2 76 16 0.2 1
500 20 221/2 76 16 0.2 1
600 24 221/2 76 16 0.3 1
700 28 221/2 76 16 0.3 2
750 30 221/2 76 16 0.4 2
800 32 221/2 76 16 0.4 3
900 36 221/2 76 16 0.4 3
1000 40 221/2 76 16 0.5 3

Notes:
1) Bondstrand conductive adhesive should be used for mounting.
2) Saddles are supplied with integrated stainless steel cable with a length of 600 mm.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 24 of 28. Printed in The Netherlands.
Bell Mouths Filament-wound bell mouths with adhesive-bonded HD-flange.

Nominal Overall Length of Internal Internal Average


Pipe Length Bell Mouth Diameter Diameter Weight*
Size (OL) (H1) (D1) (D2)
[mm] [inch] [mm] [mm] [mm] [kg]
50 2 269 115 110 110 3.1
80 3 274 120 220 220 5.0
100 4 289 135 275 275 8.4
125 5 323 158 400 400 12.7
150 6 324 158 450 450 14.7
200 8 533 340 750 418 26.0
250 10 594 395 850 518 39.0
300 12 569 365 850 510 51.0
350 14 605 375 850 510 60.0
400 16 588 345 850 510 67.0
450 18 627 360 900 548 90.0
500 20 724 450 1100 548 119.0
600 24 831 540 1300 648 171.0

* Weights provided are for bell mouth with CL150 flange.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 25 of 28. Printed in The Netherlands.
Assembly of double
O-ring expansion joint

Expansion Coupling Filament-wound Key-Lock expansion coupling with integral double O-ring Key-Lock
female end one side and double O-ring female end on other side.

Nominal Laying Overall O-ring Key Average


Pipe Length Length Size Size Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
50 2 50 222 7 x 59.7 6 x 305 1.3
80 3 50 222 7 x 88.3 6 x 400 1.7
100 4 50 222 7 x 113.7 6 x 483 3.5
125 5 50 264 9 x 135 8 x 580 4.6
150 6 50 270 10 x 161.3 8 x 660 6.6
200 8 50 337 10 x 225.5 10 x 840 15.4
250 10 50 356 12.5 x 302 12 x 1270 19.9
300 12 50 410 12.5 x 342.3 15 x 1270 21.0
350 14 50 430 12.5 x 342.3 15 x 1360 25.0
400 16 50 450 12.5 x 393.1 18 x 1585 32.0
450 18 50 416 15.0 x 445.0 15x1750 27.0
500 20 50 433 15.0 x 490.0 15x1930 32.0
600 24 50 479 18.0 x 580.0 18x2240 52.0
700 28 50 560 20.0 x 685.0 20x2700 99

Key-Lock Adapter for Filament-wound double O-ring male Key-Lock adapter with integral Quick-Lock
Expansion Coupling (2-16 inch) or Taper/Taper (18-40 inch) socket end.

Nominal Laying Overal Pressure Weight


Pipe Length Length
Size (LL) (OL)
[mm] [inch] [mm] [mm] [bar] [kg]
50 2 85 131 16 0.4
80 3 85 131 16 0.6
100 4 85 131 16 0.9
125 5 102 159 16 1.6
150 6 105 162 16 1.8
200 8 138 202 16 5.1
Quick-Lock 250 10 148 218 16 11.8
300 12 175 251 16 14.6
350 14 185 274 16 10.7
400 16 195 297 16 15.9
450 18 193 307 16 19.5
500 20 201 328 16 23.5
600 24 224 402 16 25.0
700 28 265 443 16 29.0
750 30 272 450 16 34.0
800 32 307 485 16 42.0
900 36 362 465 16 50.0
Taper/Taper 1000 40 355 765 16 64.0

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 26 of 28. Printed in The Netherlands.
Double O-ring Adapter Filament-wound double O-ring male adapter with integral Quick-Lock (1-16 inch) or
for Expansion Coupling Taper/Taper (18-40 inch) socket end.

Nominal Laying Overall Average


Pipe Length Length Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [kg]
50 2 85 131 0.4
80 3 85 131 0.7
100 4 85 131 0.9
125 5 102 159 1.6
150 6 105 162 1.8
200 8 138 202 5.1
Quick-Lock 250 10 148 218 11.8
300 12 175 251 14.6
350 14 185 274 10.7
400 16 195 297 15.9
450 18 193 307 19.5
500 20 201 328 23.5
600 24 224 402 25.0
700 28 265 443 29.0
750 30 272 450 34.0
800 32 307 485 42.0
900 36 362 465 50.0
1000 40 355 765 64.0
Taper/Taper

Adhesive Number of Adhesive Kits per joint.

Nominal Required Minimum number


Pipe Adhesive Kit of Adhesive Kits
Size Size required per joint
[mm] [inch] [cm3] [Oz] nr.
25 1 88.7 3 1/5
40 1½ 88.7 3 1/5
50 2 88.7 3 1/4
80 3 88.7 3 1/3
100 4 88.7 3 1/2
125 5 88.7 3 1
150 6 88.7 3 1
200 8 88.7 3 1
250 10 177.4 6 1
300 12 177.4 6 1
350 14 177.4 6 2
400 16 177.4 6 2
450 18 177.4 6 2
500 20 177.4 6 3
600 24 177.4 6 4
700 28 177.4 6 4
750 30 177.4 6 5
800 32 177.4 6 5
900 36 177.4 6 6
1000 40 177.4 6 6

Notes:
1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same
time, the surplus must be discarded.
2) Required adhesive for saddles is shown in the dimension table of the respective saddles.
3) For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide.

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 27 of 28. Printed in The Netherlands.
Engineering design & Consult de following literature for recommendations pertaining design, installation and
installation use of Bondstrand pipe, fittings and flanges:

Assembly Instructions for Quick-Lock adhesive-bonded joints FP 170


Assembly Instructions for Taper/Taper adhesive-bonded joints FP 564
Assembly Instructions for Bondstrand fiberglass flanges FP 196
Bondstrand Corrosion Guide for fiberglass pipe and tubing FP 132
Bondstrand Pipe Shaver Overview FP 599
Bondstrand Marine Design Manual FP 707

Please consult Ameron for the latest version of the above mentioned literature.

Specials Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult Ameron.

Field testing Pipe system is designed for hydrostatic testing with water at 150% of rated pressure.

Surge pressure Maximum allowable surge pressure is max. 150% of rated pressure.

Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2


1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2
1 inch = 25.4 mm
1 Btu.in/ft2h°F = 0.1442 W/mK
°C = 5/9 (°F-32)

Important notice This product literature and the recommendations for usage it contains are based on test data
reasonably believed to be reliable. It is intended that this literature be used by personnel
having specialised training in accordance with currently acceptable industry practice and
normal operating conditions. Variation in environment, changes in operating procedures, or
extrapolation of data may cause unsatisfactory results. We recommend that your engineers
verify the suitability of this product for your intended application. Since we have no control
over the conditions of service, we expressly disclaim responsibility for the results obtained
or for any consequential or incidental damages of any kind incurred.

Group Headquarters
Ameron International Corporation - Fiberglass-Composite Pipe Division
9720 Cypresswood Drive, Suite 325 - Houston, Texas 77070 - U.S.A.
Phone: +1 832 912 8282 - Fax: +1 832 912 9393
E-mail: marcom@ameronfpd.com

Website: http://www.ameron-fpg.com

U.S.A. U.S.A. Europe Asia


Ameron International Corporation Centron International, Inc. Ameron B.V. Ameron (Pte) Ltd.
1004 Ameron Road P.O. Box 490 Fiberglass-Composite Pipe No. 7A, Tuas Avenue 3
P.O. Box 878 600 FM 1195 South P.O. Box 6 Jurong
Burkburnett, Texas 76364 Mineral Wells - Texas 76068 4190 CA Geldermalsen Singapore 639407
U.S.A. U.S.A. The Netherlands Phone: +65 6861 6118
Phone: +1 940 569 1471 Phone: +1 940 325 1341 Phone: +31 345 587 587 Fax: +65 6862 1302/6861 7834
Fax: +1 940 569 2764 Fax: +1 940 325 9681 Fax: +31 345 587 561 E-mail: info@ameron.com.sg
E-mail: info@centrongre.com E-mail: info@ameron-fpg.nl

© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 28 of 28. Printed in The Netherlands.

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