Distributed Simulation Testing For Weapons System Performance of The F/A-18 and AIM-120 Amraam
Distributed Simulation Testing For Weapons System Performance of The F/A-18 and AIM-120 Amraam
Distributed Simulation Testing For Weapons System Performance of The F/A-18 and AIM-120 Amraam
I. Abstract
The Naval Air Warfare Center Weapons Division has established a long range,
real-time link between the F/A-18 Weapons System Support Facility (WSSF) at China
Lake, CA and the AIM-120 Hardware in the Loop (HWIL) laboratory at Point Mugu,
CA. The link was established in response to a fleet demand for information on the total
weapons system performance of the Hornet and AIM-120 sub-systems in an electronic
jamming environment, since AIM-120 performance is very dependent on the quality of
the guidance data link provided by the host aircraft. In an effort to minimize costly flight
testing, the link concept was developed to obtain actual (vice simulated) aircraft radar
performance and data link updates in order to more accurately assess overall performance
of the aircraft/missile system.
II. Introduction
The addition of the AIM-120 Advanced Medium Range Air-to-Air Missile
(AMRAAM) to the F/A-18 Hornet represented a significant increase in the warfighting
capability of the aircraft. Current and evolving threats make a credible beyond-visual-
range launch-and-leave missile an imperative to acceptable combat survivability in the
modern air-to-air arena. Not only does the AMRAAM bring the aircraft a fast missile
with good range and kinematic capability; it also brings to the table significant
upgradability through software enhancements. As electronic attack threats evolve and are
exploited, the missile software is enhanced to counter the new capabilities of potential
adversaries. Significant simulation testing of the missile performance is done during new
software development, but little testing of the total aircraft/missile systems performance
together is performed by the developer.
The AMRAAM design is dependent upon the quality of aircraft data link for
target acquisition. To address this dependence, a series of tests to quantify and
m. Background
3.1 AMRAAM:
The AIM-120 is an advanced medium range missile that provides the aircraft with
a beyond visual range launch-and-leave capability. It is a $6 Billion Acquisition Category
ID Joint Air Force-Navy program with the Air Force acting as the executive service.
Hughes Missile Systems (now Raytheon) is the prime contractor and developer of the
missile. The missile is 12 feet long and weighs 345 pounds. Figure 1 shows the basic
layout of the missile. The missile is tail controlled, highly maneuverable and has excellent
average velocity over the time of flight. An onboard X-band radar that operates in both
high and medium pulse repetition frequencies provides terminal guidance.
INERTIAL REFERENCE UNIT
ROCKET MOTOR
TARGET DETECTION (FUZE)
SEEKER/ASSEMBLY
WARHEAD
ANTENNA
TRANSMITTER ACTUATOR
ELECTRONICS DATA LINK
Figure 1
AMRAAM Configuration
Figure 2
AIM-120C Clipped Wing
The AMRAAM operates in several modes. The preferred launch mode is the
Command Inertial mode in which the missile receives targeting instructions from the
aircraft through the use of an RF data link which is updated every 0.5 to 1 second
depending on the launch mode of the aircraft radar. Inertial Active is a complete launch
and leave mode in which the AMRAAM guides to an inertial point provided to the
missile pre-launch with no updates during flight. Terminal guidance is provided by the
missile's onboard radar. The missile is also capable of sorting multiple targets and picking
individual targets for each missile launched against an unresolved group of targets. The
missile can also be launched in a home on jam mode in a noise jamming environment and a
visual mode when no radar targeting is provided to the missile. Figure 3 depicts the
various launch modes:
LEAVE DOGFIGHT
Figure 3
AMRAAM Launch Modes
The AMRAAM Hardware-In-the-Loop (HWIL) lab located at the Naval Air Warfare
Center in Point Mugu, CA provides the capability to simulate real-time missile flight
scenarios from launch to target intercept. Housed in a 40' wide x 35' high spherical
backplane anechoic chamber, the lab components include actual AMRAAM missile
hardware, a CARCO flight motion table, computer-controlled Radio Frequency (RF)
sources utilized to simulate maneuvering targets and electronic countermeasures, and
computer systems that provide the real-time Six Degree-of-Freedom (6DOF) simulation.
A brief description of each follows:
• The AMRAAM missile hardware consists of the RF sensor system, guidance section
and the telemetry section.
• The RF seeker is mounted on the CARCO 3-axis flight table, which simulates missile
flight dynamics by providing role, pitch and yaw motion. The CARCO table is
positioned on a vibration isolated concrete pillar to prevent table dynamics from
affecting the RF array.
• The RF source is a horn array of dual-polarized RF horns (vertical and horizontal
polarization) that are positioned on the wall opposite the missile seeker. Through
radiation emissions, the four target signal generators and three target positioning
systems (TPS) provide the capability to simulate multiple targets, electronic
countermeasures (ECM), Mainlobe Clutter (MLC) and Altitude Return (AR). The
array of horns are positioned exactly 31.5 feet from the missile seeker to present a far
field planar wave to the seeker. Figure 4 shows the RF horn array and flight table.
B. The system is expandable to four more target signal generators (TSG) and five
more target positioning systems for a total of eight TSGs and TPSs. This
would allow six complex targets with ECM and JEM or four complex targets
with ECM, JEM, MLC, and AR.
Figure 4
HWIL RF Horn Array
• Real-time simulation and modeling are provided by eight Intel i860 simulation
computers operating in parallel, 2 SUN SPARC host computers, and a separate VME-
based i860 data capture computer. In addition, the simulation system includes a
Silicon Graphics (SGI) 3D computer used to display flyout graphics and an IBM
compatible computer in conjunction with a Digital PDP-11 which control the simulated
launch of AMRAAM. Collectively, all 14 computers are known as the Simulation
Computer System (SCS). The 6DOF running on the SCS receives data from the
AMRAAM missile that is stimulated by RF emissions from the array, then outputs
kinematics control signals to the 3-axis flight table. The SCS also simultaneously
drives the RF sources to replicate dynamic targets and the changing countermeasure
and clutter environment. Figure 5 shows a basic functional diagram of the HWIL
facility:
*G SIM DATA
^f MISSION
▼IDATAJ
^
Body
ECM Motion
1
AN/ULQ-23 Target Angles
Angular Extent
» AN/ULQ-24
LOS Rate
' Other (external) Target Rotation Power
as required Range Effects &
i
Target Positioning System
Control
Monitor
' Perform Calibration, Alignment, and Performance Validiation Antenna <>
* Monitor Radiated Energy Characterists
Figure 5
HWIL Facility Diagram
The primary purpose of the HWIL is to evaluate the performance of the AMRAAM
missile seeker and guidance subsystem. The lab is utilized to perform both pre-flight and
post-flight simulations for all planned F/A-18 flight test scenarios as well as AMRAAM
specific testing and system level weapons system performance testing. A critical
validation of the laboratory was performed to characterize technical performance
parameters and identify critical limitations of the HWIL in order to identify simulation
artifacts in test results.
The AMRAAM HWIL has recently gone through a major upgrade program. The
aforementioned RF horn array, target signal generators, target positioning system, and the
simulation computer system were all part of the upgrade. In addition, the upgrade
included a new mainlobe clutter model, JEM model, and very robust calibration and
diagnostic software. This upgrade provides the AMRAAM HWIL with the capability to
be a valuable asset for AMRAAM activities for the foreseeable future.
3.3 F/A-18 WSSF:
The Navy is performing overall improvements of the F/A-18 weapon systems to
keep pace with the evolutionary changes in digital technology, technical obsolescence, and
operational requirements. The F/A-18 Weapon System Support Activity (WSSA)
designs, develops, maintains, and operates integration and test facilities used in the
development, test, evaluation, and Fleet support of the F/A-18 weapon system.
The F/A-18 WSSA Facility is the primary tool used to perform life-cycle
maintenance of the F/A-18 weapon system embedded computer systems and associated
Operational Flight Programs. It is comprised of a group of hardware-in-the-loop
integration and test laboratories used to perform development testing, safety-of-flight
testing, verification and validation testing, quick response investigations of Fleet reported
problems, correction of deficiencies, investigation and evaluation of changes, and
integration and test of new technology and weapons. These laboratories are continually
evolving to support past, present, future, and foreign versions of the F/A-18 weapon
system. Figure 6 shows the basic architecture of the WSSF facility.
LAB
Simulation Host Computer INTERCONNECT SENSORS LAB
• Alrframe Models SYSTEM ECR
• Environment Models SIMLAB
• Avionics Models MSEL
• Test Tools/Utilities GPS SATSIM
JTIDS SIF
• Data Monitoring/Collection
WEPTAC
BMIC
Switch Interface
System
Signal N1.iiiu.il
Breakout Control &
Monitoring
Unit
F/A-18 OPR CONSOLE
• Front Cockpit Controls & Displays
• Aft Cockpit Controls & Displays
• System Monitoring & Control
Figure 6
F/A-18 WSSF Architecture
Each laboratory uses real-time simulation to stimulate actual weapon system
elements into "thinking" they are flying in a fully operational environment. Weapon
system elements not desired in the laboratory, considered ineffective in a laboratory
environment or unavailable are simulated using real-time mathematical models to affect a
complete system during testing. On-line and post-test data monitoring and analysis tools
provide in-depth visibility to assess system operation and performance.
Core mission system avionics and sensor laboratories (Radar, FLIR, EW, etc.) are
combined to satisfy a full range of test requirements. The primary key features of the
WSSA facilities are:
Weapons - The use of real weapons for ground checks and simulated weapons for
dynamic captive carry, launch, and post-launch engagements.
Control. Monitoring, & Data Collection - Dynamic scenario setup and control, on-line
data/event monitoring, and real-time data collection for post-test analysis. Real-time
non-intrusive logic and data sampling.
Flight Test Data Playback - Playback of instrumented aircraft flight test data in the
laboratory to recreate problems and validate corrections.
• Sensor Lab Links for Radar, FLIR, EW, and RECCE Sensor Integration
• Hardware-in-the-Loop Missile Lab Links for Missile Integration
• Electronic Combat Range Link for Live-Threat EW Testing
• GPS Satellite Simulator Link for GPS Receiver Integration
• Range Control Center Link for Real-time TSPI & Future TM Data
• NRaD System Integration Facility Link for MIDS Link-16 Integration & Test
RECCE LAB
Figure 7
F/A-18 WSSF Lab Relationships
IV. Discussion
4.1 EPTWG:
In direct response to fleet requests for detailed weapons system performance
information for the FA-18/AMRAAM combination, the F/A-18 and AMRAAM
program offices funded a series of flight and simulation tests to gather information to meet
fleet needs. Threats were chosen by the joint Navy-Air Force Electronic Protection
Threat Working Group (EPTWG) which utilized inputs from the National Air
10
Intelligence Center and the EW Threat Simulations group at the Naval Air Warfare Center
in Point Mugu, CA. The EPTWG consists of operational fighter aircrew from the Air
Force, Navy and Marine Corps and is sponsored by the AMRAAM Joint Systems
Program Office at Eglin AFB, FL. Threats were prioritized by evaluating threat
effectiveness, proliferation and the likelihood of encountering them in combat. The
EPTWG test series is currently in its third year and consists of flight testing of the
aircraft radar against selected threats, AMRAAM Captive Equipment (ACE) flights
against the same threats, Hardware-in-the-Loop simulation and digital simulation.
The fidelity of test data is directly proportional to cost. The highest cost
operation is, of course, a live launch but the data obtained is generally very enlightening.
Captive flight testing is the next best thing and typically costs only about 25% of a live
op. HWIL testing is the next highest fidelity test method. HWIL tests can be used to
parametrically examine the affect of complex scenarios and environments. The EPTWG
test series seeks to optimize available resources to obtain the highest fidelity data versus
the most important threats and obtain the greatest volume of test data possible within
budget constraints. Figure 8 depicts the cost relationships.
A Live Launches
Cost
Captive Flight Test
Hardware-in-the-Loop
Digital Simulation
Data Fidelity
Figure 8
Cost versus Data Fidelity
11
The EPTWG test series includes a combination of flight test, Hardware in the
Loop tests and digital simulation. Flight testing is performed in two phases: the first is
funded by the F/A-18 and consists of radar evaluation flights against prioritized threats
assigned by the EPTWG. The aircraft are heavily instrumented and extremely detailed
radar performance data versus various jamming waveforms is obtained. The aircraft either
carry AMRAAM Integration Test Vehicles (ITV) or Missile Message Units (MMU) to
capture AMRAAM data link messages during simulated launches. Time, Space and
Position Indications (TSPI) are compared with aircraft supplied data link to determine the
accuracy of the data link messages. The captured in-flight data link is placed in a database
and utilized for both HWIL and digital simulations.
The second phase of flight testing is funded by the AMRAAM program and
consists of flights against the highest priority threats. Flights are performed with the
AMRAAM Captive Equipment (ACE) pod that contains actual missile components and
environmental conditioning to allow for multiple launches. The aircraft treats the ACE
pod as an actual live missile and provides all support including postlaunch data link.
After simulated launch, the ACE pod receives the data link and, when in range of the
target will activate its onboard transmitter and attempt to acquire the target. The ACE
pod utilizes the same tactical software as an actual missile. All missile functions are
captured and transmitted real time through secure telemetry channels. Post-flight analysis
includes a detailed analysis of aircraft data link, missile functioning and trackfile activity
and TSPI comparison of actual versus system targeting information. ACE flight data is
utilized post-flight to both help verify simulation validity and to improve fidelity of the
data link database.
A majority of the EPTWG test series is performed on a Sun or PC workstation
utilizing a 6 degree of freedom digital simulation that emulates aerodynamic performance
and missile seeker and guidance section performance. Dynetics developed the digital
simulation program under contract to the AMRAAM program office. Data link files
from representative flight tests are utilized in the simulation to improve fidelity. Post-
flight simulations are run to replicate actual flight test parameters and the results are
compared to help validate simulation accuracy.
The HWIL lab is utilized to test actual jamming sources versus the missile in a
variety of scenarios. In the past, canned aircraft data link values were used to perform
testing. Presently, if pre-recorded data link from actual flight test sorties is available, it is
utilized and has improved the fidelity of test results significantly. Testing both duplicates
those performed in flight test and expands the test matrix to include those jamming
scenarios for which flight test funding was not available. The preceding section carefully
detailed the functioning of the HWIL facility.
12
V. F/A-18 and AMRAAM Link
The ultimate goal of the link is to develop a system performance evaluation tool
for all versions of AMRAAM and AMRAAM-capable F/A-18 aircraft. This linked
system will be used to evaluate basic software logic and interface functionality, and to
determine system capability in complex Electronic Countermeasure (ECM) environments.
To accomplish this, the missile and aircraft/radar simulations must have a fully functional
real-time interface, and must be presented with time-synchronized and functionally
equivalent Radio Frequency (RF) environments. The missile and aircraft/radar
simulations must be of sufficient fidelity for both F/A-18 and AMRAAM programs to
accept the results as flight-representative. Once this capability has been achieved, the
combined link can be used to spot check actual flight results, and to supplement or
replace some flight test missions for programs such as the Operational Tactics Guide
(OTG) and Electronic Protection Threat Working Group (EPTWG) evaluations.
Initial work on the idea was begun in 1996 and initially consisted of a simple
kinematic link implemented over a 150 plus mile fiber optic link. The kinematic link
placed the HWIL missile in the same orientation as the aircraft at launch. For example, if
the aircraft were in a turn the missile body in the HWIL would roll to match orientation to
the aircraft. Prior to each linked run, a mutually agreed upon test scenario was chosen.
The WSSF initiated a HWIL missile launch at a predetermined range to the target. The
HWIL recognized the launch command and then passed canned umbilical and data link
information to the missile that were specific to the chosen scenario.
The current HWIL/WSSF link provides for real-time kinematic interaction
between the missile and aircraft simulations. In addition, a HWIL missile launch can be
initiated from the aircraft cockpit simulation at the WSSF. In the current configuration,
umbilical traffic and RF data link information are passed over a separate ethernet link
which emulates MIL-STD-1553 format. The ethernet link allows passage of bi-
directional real-time umbilical traffic and one way passage of aircraft data link information
while the missile is in simulated free flight.
13
NAWCWPNS - China Lake
-150 Mile
Fiber Optic Ethernet
and ISDN Links
Figure 9
WSSF and HWIL Link Concept
14
target (s) to the AMRAAM HWIL. This represents a minor technical challenge and the
capability should be available in the near term.
A significantly more complex issue is that of matching the RF environments at
both sites. Several challenging technical problems must be resolved before the link will
reach full functionality. The first problem is the time synchronization of the jammers at
each location so that the missile and radar are presented the same environment with no
data latency. The current plan is to implement a time synchronization scheme to time tag
all traffic to the AMRAAM HWIL. In this implementation, data latency should not be
an issue since everything will be referenced to the same time. Another possible solution
is to not really worry about it since the delay should not exceed 100ms which is sufficient
in most scenarios. One very difficult issue to resolve is providing a correct jammer
response when the jammer is stimulated by both the F/A-18 and the AMRAAM
simultaneously. Several ideas to solve this have been floated but none have as of yet,
been tested. One solution is to only stimulate the jammer at the AMRAAM HWIL with
multiple signals with the F/A-18 signals provided from a canned set of radar parameters
that would be stored in the AMRAAM HWIL simulation and called up based on F/A-18
radar mode. Power levels would be simulated by modeling F/A-18 transmitter power
out, antenna gain, radar mode and range to target. Figure 10 depicts a possible
implementation.
Figure 10
Proposed RF Synchronization Scheme
15
VI. Conclusions
16
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