Product Manual 36703 (Revision NEW) : Pgev and Pge Locomotive Governors

Product Manual 36703
(Revision NEW)
Original Instructions
PGEV and PGE

Locomotive Governors
Installation and Operation Manual

Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications
The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.
Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.
If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26311 , Revision Status &
Publications Distribution Restrictions of Woodward Technical Publications, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.
Revisions—Changes in this publication since the last revision are indicated by a black line
alongside the text.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Copyright © Woodward 1990
All Rights Reserved
Manual 36703 PGEV and PGE Locomotive Governors
Contents
WARNINGS AND NOTICES ............................................................................ V

ELECTROSTATIC DISCHARGE AWARENESS ................................................. VI
CHAPTER 1. GENERAL INFORMATION ........................................................... 1
Introduction .............................................................................................................1
Specifications .........................................................................................................1
CHAPTER 2. INSTALLATION AND ADJUSTMENT ........................................... 11
Introduction ...........................................................................................................11
Installation ............................................................................................................11
Adjustments ..........................................................................................................12
Oils For Hydraulic Controls...................................................................................13
CHAPTER 3. PRINCIPLES OF OPERATION ................................................... 16
Introduction ...........................................................................................................16
Basic Governing Section ......................................................................................16
Speed Setting Section ..........................................................................................19
Load Control Section ............................................................................................22
Fuel Limiter ...........................................................................................................31
Load Control Override Linkage ............................................................................35
Start Fuel Limiter ..................................................................................................36
CHAPTER 4. TROUBLESHOOTING ............................................................... 38
Introduction ...........................................................................................................38
Oil .........................................................................................................................38
Compensating Needle Valve ................................................................................38
Definitions .............................................................................................................38
Preliminary Inspection ..........................................................................................39
CHAPTER 5. MAINTENANCE ....................................................................... 43
Introduction ...........................................................................................................43
Special Tools ........................................................................................................43
General Instructions .............................................................................................43
Disassembly .........................................................................................................43
Repair or Replacement.........................................................................................59
Cleaning................................................................................................................59
Lubrication ............................................................................................................59
Assembly ..............................................................................................................59
CHAPTER 6. TEST AND ADJUSTMENT ......................................................... 86
Test Setup ............................................................................................................86
CHAPTER 7. REPLACEMENT PARTS ........................................................... 90
CHAPTER 8. PRODUCT SUPPORT AND SERVICE OPTIONS ......................... 118
Product Support Options ....................................................................................118
Product Service Options .....................................................................................118
Returning Equipment for Repair .........................................................................119
Replacement Parts .............................................................................................119
Engineering Services..........................................................................................120
Contacting Woodward’s Support Organization ..................................................120
Technical Assistance ..........................................................................................121
APPENDIX. AUXILIARY EQUIPMENT .......................................................... 122
Woodward i
PGEV and PGE Locomotive Governors Manual 36703
Illustrations and Tables
Figure 1-1. Left Front View of PGE Governor (Remote Vane Servo Apps) ...........2
Figure 1-2. Right Rear View of PGE Governor (Remote Vane Servo Apps) .........2
Figure 1-3. Left Front View of PGEV Governor (Integral Vane Servo Apps) .........3
Figure 1-4. Right Rear View of PGEV Governor (Integral Vane Servo Apps) .......3
Figure 1-5a. Outline Drawing of PGE Governor with Rotary Servo .......................4
Figure 1-5b. Outline Drawing of PGE Governor with Rotary Servo .......................5
Figure 1-6a. Outline Drawing of PGEV Governor with Integral Vane Servo and
Rotary Output ....................................................................................6
Figure 1-6b. Outline Drawing of PGEV Governor with Integral Vane Servo and
Rotary Output ....................................................................................7
Figure 1-7a. Outline Drawing of PGEV Governor with Integral Vane Servo, Water
Box, and Linear Output ......................................................................8
Figure 1-7b. Outline Drawing of PGEV Governor with Integral Vane Servo, Water
Box, and Linear Output ......................................................................9
Figure 1-8. Typical Wiring Diagram ........................................................................9
Figure 1-9. Typical Wiring Diagram for 12 Pole Connector ..................................10
Figure 1-10. Typical Wiring Diagram for 16 Pole Connector ................................10
Figure 2-1. Viscosity Comparison Chart ...............................................................15
Figure 2-2. Oil Comparison Chart.........................................................................15
Figure 3-1. Schematic Diagram of Typical PGEV Governor ................................21
Figure 3-2. Sectional Diagram PGE Governor .....................................................23
Figure 3-3a. Integral Vane Servo (with Resistor Pack Assembly) .......................28
Figure 3-3b. Integral Vane Servo (with Ceramic Resistor) ...................................28
Figure 3-4. Lube Oil Pressure Shutdown and Alarm ............................................30
Figure 3-5. Typical Limited Acceleration Fuel Schedule Curve ...........................31
Figure 3-6a. Schematic Diagram, Fuel Limiter and Linkage ................................33
Figure 3-6b. Start Fuel Limiter Linkage ................................................................37
Figure 5-1. PGEV with Fuel Limiter ......................................................................44
Figure 5-2. Solenoid Pack ....................................................................................44
Figure 5-3. Fuel Limiter Installed ..........................................................................45
Figure 5-4. Fuel Limiter Assembly ........................................................................45
Figure 5-5. Overriding Solenoid Spring and Piston ..............................................45
Figure 5-6. Load Control Bushing, Spring, and Gasket........................................45
Figure 5-7. Triangular Plate and Speed Setting Cylinder Installed on Column ....46
Figure 5-8. Speed Setting Cylinder and Triangular Plate .....................................46
Figure 5-9. Time Delay Mechanism Installed .......................................................47
Figure 5-10. Time Delay Mechanism and Speed Setting Pilot Valve Assembly ..47
Figure 5-11. Bypass Valve ...................................................................................47
Figure 5-12. Vane Servo ......................................................................................48
Figure 5-13. Vane Servo and Oil Filter .................................................................48
Figure 5-14. Low Lube Oil Cover and Diaphragm ................................................49
Figure 5-15. Side Plate .........................................................................................50
Figure 5-16. Low Lube Oil and Timing Valve Systems ........................................50
Figure 5-17. Power Case and Power Servo .........................................................50
Figure 5-18. Compensation System .....................................................................51
Figure 5-19. Drive Shaft .......................................................................................51
Figure 5-20. Power Case and Base .....................................................................52
Figure 5-21. Ballhead Assembly...........................................................................52
Figure 5-22. Power Case......................................................................................53
Figure 5-23. Solenoid Pack and Receiver ............................................................53
Figure 5-24. Solenoid and Receiver Assembly ....................................................54
Figure 5-25. Speed Setting Cylinder ....................................................................54
Figure 5-26. Fuel Limit Bracket and Linkage ........................................................55
Figure 5-27. Fuel Limiter Sensor and Bellows .....................................................56
ii Woodward
Figure 5-28. Fuel Limiter Orifice ...........................................................................57

Figure 5-29. Speed Setting Servo ........................................................................58
Figure 5-30. PVP Adjustment ...............................................................................60
Figure 5-31. PVP Adjustment Procedure .............................................................61
Figure 5-32. Assembly of Power Servos ..............................................................62
Figure 5-33. Power Case......................................................................................63
Figure 5-34. Drive Shaft and Base .......................................................................64
Figure 5-35. Compensation System .....................................................................64
Figure 5-36. Power Case Assembly Complete ....................................................65
Figure 5-37. Column to Power Case Assembly ...................................................65
Figure 5-38. Timing Valve ....................................................................................66
Figure 5-39. Lube Oil Shutdown ...........................................................................66
Figure 5-39A. Differential Area Lube Oil Shutdown .............................................67
Figure 5-40. Load Control Supply Valve ..............................................................67
Figure 5-41. Vane Assembly ................................................................................68
Figure 5-42. Side Plate .........................................................................................69
Figure 5-43. Wires Threaded into Column ...........................................................69
Figure 5-44. Side Plate Mounting Holes...............................................................69
Figure 5-45. Resistor Pack and Side Plate Assembly..........................................70
Figure 5-46. Contact Plate Assembly ...................................................................71
Figure 5-47. Side Plate Cover ..............................................................................71
Figure 5-48. Oil Filter ............................................................................................72
Figure 5-49. Lube Oil Shutdown Cap ...................................................................73
Figure 5-50. Bypass Valve ...................................................................................73
Figure 5-51. Load Control Bushing ......................................................................74
Figure 5-52. Load Control Pilot Valve Assembly ..................................................75
Figure 5-53. Spring Seat Tool ..............................................................................75
Figure 5-54. Speed Setting Valve ........................................................................76
Figure 5-55. Speed Setting Servo ........................................................................77
Figure 5-56. Speed Setting and Triangular Plate .................................................78
Figure 5-57. Fuel Limiter Orifice ...........................................................................79
Figure 5-58. Fuel Limiter Sensor and Bellows .....................................................80
Figure 5-59. Linkage Arrangement.......................................................................80
Figure 5-60. Fuel Limit Bracket and Linkage........................................................81
Figure 5-61. ORS Bracket ....................................................................................82
Figure 5-62. Fuel Limiter and Load Control Assembly .........................................82
Figure 5-63. Floating Lever Connection ...............................................................83
Figure 5-64. Lever and Linkage with Overriding Solenoid ...................................83
Figure 5-65. Lever and Linkage ...........................................................................84
Figure 5-66. Water Box ........................................................................................85
Figure 6-1. PGEV Test (Right-hand Side) ............................................................86
Figure 6-2. PGEV Test (Front) .............................................................................87
Figure 6-3. PGEV Test (Left-hand Side) ..............................................................87
Figure 6-4. Speed Setting Assembly ....................................................................88
Figure 6-5. Solenoid Pack ....................................................................................88
Figure 6-6. PGEV .................................................................................................89
Figure 7-1. Exploded View of PGEV Governor Assembly (8571-882 Type)........91
Figure 7-2. Exploded View of PGEV Governor Assembly (8571-561 Type)........93
Figure 7-3. Exploded View of Power Case and Pilot Valve Assembly .................95
Figure 7-4. Exploded View of Standard Base ......................................................96
Figure 7-5. Exploded View of Linear Power Servo ..............................................97
Figure 7-6. Exploded View of Rotary Power Servo ..............................................99
Figure 7-7. Exploded View of Differential Area Lube Oil Shutdown ...................100
Figure 7-8. Exploded View of Low Lube Oil Shutdown ......................................101
Woodward iii
Figure 7-9. Exploded View of Time Delay and Bypass Valve ............................102
Figure 7-10. Exploded View of Load Control Pilot Valve Assembly ...................103
Figure 7-11. Exploded View of Vane Servo (Resistor Pack) ..............................105
Figure 7-12. Exploded View of Vane Servo (Ceramic Resistor) ........................107
Figure 7-13. Exploded View of Speed Setting Servo .........................................109
Figure 7-14. Exploded View of Fuel Limiter .......................................................111
Figure 7-15. Exploded View of Oil Filter .............................................................112
Figure 7-16. Exploded View of Electrical Receiver Assembly............................115
Figure 7-17. Exploded View of Water Box .........................................................117
Table 4-1. Troubleshooting...................................................................................40
iv Woodward
Warnings and Notices

Important Definitions
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
 DANGER—Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
 WARNING—Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
 CAUTION—Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
 NOTICE—Indicates a hazard that could result in property damage only
(including damage to the control).
 IMPORTANT—Designates an operating tip or maintenance suggestion.
The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.
The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage. Always
wear the appropriate personal protective equipment (PPE) for the job
Personal Protective at hand. Equipment that should be considered includes but is not
limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.
Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.
On- and off-highway Mobile Applications: Unless Woodward's control

functions as the supervisory control, customer should install a
system totally independent of the prime mover control system that
Automotive monitors for supervisory control of engine (and takes appropriate
action if supervisory control is lost) to protect against loss of engine
Applications
control with possible personal injury, loss of life, or property damage.
Woodward v
To prevent damage to a control system that uses an alternator or

battery-charging device, make sure the charging device is turned off
before disconnecting the battery from the system.
Battery Charging
Device
Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
the control turned off, contact a grounded surface and maintain
Electrostatic contact while handling the control).
Precautions  Avoid all plastic, vinyl, and Styrofoam (except antistatic versions)
around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the
components with conductive devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.
vi Woodward
Chapter 1.
General Information
Introduction
The PGE governor is basically a standard PG hydraulic governor to regulate
engine speed with a number of special adaptations for locomotive and train
operation. It includes an electro-hydraulic speed setting mechanism for remote
control of engine speed, a mechanical-hydraulic load control device for automatic
regulation of engine load to maintain a specific power output at each speed
setting, and a 12 ft-lb (16 J) single acting spring return hydraulic power servo with
tailrod. The power servo may have either a reciprocating (linear) or rotary output.
The governors may be arranged for use with a remote vane servomotor to adjust
the generator exciter rheostat or they may include both servomotor and rheostat
as integral parts of the governor. See Figures 1-1 through 1-4.
The manuals listed below supplement the information contained in this manual
and are required to provide complete coverage:
36600, PG Governor Basic Elements
36692, PG Power Cylinder Assemblies
36693, PG Base Assemblies
A number of optional auxiliary features and devices are available for use, either
singly or in combination with the PGE and PGEV governors. These devices
permit the governor to perform other secondary functions in addition to its
primary function of regulating engine speed and power output. A list of manuals
of these features and devices follows:
36404, Type PG Governors Analysis and Correction of Governing Troubles
36405, Recommended Tools for PG Governors
36601, Absolute Manifold Pressure Bias Load Control and Fuel Limiter
36652, Automatic Safety Shutdowns and Alarms
36695, Manifold Air Pressure Bias Fuel Limiter (inline Model)
Specifications
Mounting Base and Drive: See Figures 1-5, 1-6, 1-7
Mounting Attitude: Vertical
Drive Rotation: Fixed cw, fixed ccw, or reversible
Maximum Speed Range: 200 to 1600 rpm
Recommended Speed Range: 200 to 1200 rpm
Drive Power Requirement: 1/2 hp (373 W) at maximum drive speed and
normal hydraulic viscosity
Hydraulic Fluid: Petroleum base lubricating oil (contact Woodward
if other hydraulic fluids are to be used)
Recommended Viscosity Range: 100 to 200 SSU (minimum of 50 to a maximum
of 3000 SSU for wide range applications). See
manual 25071, Oils for Hydraulic Controls
Supply: Self-contained, 1-5/8 quart (1.5 L) capacity
(approx.). Two quart (1.9 L) capacity with
integral vane servo.
Pressure: Approximately 100 psi (690 kPa)
Normal Operating Temperature: –20 to +210 °F (–29 to +99 °C). Contact
Woodward beyond these limits. Hydraulic
fluid pour point must be below lowest
expected starting temperature.
Woodward 1
Output Specifications
Useful Work Capacity: 8.0 ft-lb (10.8 J)
Maximum Work Capacity: 12.0 ft-lb (16.3 J)
Stroke (Reciprocating Output): 1.0 inch (25.4 mm)
Angular Travel (Rotary Output): 30 degrees
Terminal Shaft (Rotary Output): 3/4 inch (19.05 mm) diameter, 48 serrations
Weight: 105 to 130 lb (48 to 59 kg) depending on
optional features
Figure 1-1. Left Front View of PGE Governor (Remote Vane Servo Apps)
Figure 1-2. Right Rear View of PGE Governor (Remote Vane Servo Apps)
2 Woodward
Figure 1-3. Left Front View of PGEV Governor (Integral Vane Servo Apps)
Figure 1-4. Right Rear View of PGEV Governor (Integral Vane Servo Apps)
Woodward 3
Figure 1-5a. Outline Drawing of PGE Governor with Rotary Servo
4 Woodward
Figure 1-5b. Outline Drawing of PGE Governor with Rotary Servo
Woodward 5
Figure 1-6a. Outline Drawing of PGEV Governor with Integral Vane Servo and
Rotary Output
(Do not Use for Construction)
6 Woodward
Figure 1-6b. Outline Drawing of PGEV Governor with Integral Vane Servo and
Rotary Output
Woodward 7
Figure 1-7a. Outline Drawing of PGEV Governor with Integral Vane Servo, Water
Box, and Linear Output
8 Woodward
Figure 1-7b. Outline Drawing of PGEV Governor with Integral Vane Servo, Water
Box, and Linear Output
Figure 1-8. Typical Wiring Diagram
Woodward 9
Figure 1-9. Typical Wiring Diagram for 12 Pole Connector
Figure 1-10. Typical Wiring Diagram for 16 Pole Connector
10 Woodward
Chapter 2.
Installation and Adjustment
Introduction
Refer to Figure 1-5, 1-6, or 1-7 for complete physical dimensions of the governor.
Use care in handling the governor; be careful to avoid striking the drive shaft. Do
not drop or rest the governor on its drive shaft. Such treatment could damage the
governor.
Installation
Take care to ensure that the governor is mounted squarely and that the drive
connection to the engine drive is properly aligned. Do not use force when making
this connection. A gasket must be used between the governor base and
mounting pad. Misalignment of the governor with respect to its mounting pad, or
engine drive connection, or too tight a fit between governor drive and drive
coupling can result in excessive wear or seizure and may also cause undesirable
"jiggle" at the output shaft.
The linkage from the governor to the engine fuel system must be properly aligned
to eliminate binding and/or excessive backlash. The relationship of "piston gap"
(see Figure 3-1) or terminal shaft angular position to rack position must be
adjusted in accordance with the engine manufacturer's specifications.
Due to the location of the compensation cutoff port in the power

cylinder wall, the governor/fuel rack linkage must be adjusted so the
power piston "gap" does not exceed 1-1/32 inches (26.2 mm) at no
load idle.
Make the hydraulic and electrical connections required for the particular model
governor being installed. Fill governor with oil to a level between lines on oil
gauge sight glass. Fill the governor with oil to the line on the oil gauge ( on
models with only one line on the gauge). Oil must be clean and of a grade
suitable for the particular operating conditions (see Specifications). Recheck oil
level after engine is started and add oil as necessary. Do not overfill.
Maintain the correct oil level at all times.
On governors equipped with an integral vane servo and resistor

pack, the cavity around the resistor pack (rheostat) must be
completely filled with oil before putting a load on the unit. Without oil
for cooling, sufficient heat can be generated to overheat the resistor
wiring and insulation. This caution does not apply to governors with
integral vane servos and ceramic resistors.
Woodward 11
To fill the cavity when the governor is on a test stand, energize or de-energize
the overriding solenoid. This lowers or raises the overriding valve plunger, raising
or lowering the load control pilot valve plunger and releasing oil to the rheostat
cavity. When filling the rheostat cavities on the engine, move the throttle from the
IDLE position to number two position. The load control pilot valve plunger
changes position, allowing oil to enter the rheostat cavity. Changing load with the
throttle should be done a few times to be sure the cavity is full. The cavity is full
when the oil completely fills the area behind the indicator glass.
Check governor oil level and add oil if necessary.
The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
loss of life, or property damage.
The overspeed shutdown device must be totally independent of the

prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.
Adjustments
Normally, the only requirements for putting a new or overhauled governor into
service are bleeding entrapped air and adjusting the compensation needle valve
to obtain maximum stability. All other operating adjustments are made during
testing at the factory in accordance with the engine manufacturer's specifications
and should not ordinarily require further adjustment. If found necessary to
change or readjust speed settings or other operating adjustments, refer to the
engine manufacturer's instructions. Do not attempt internal adjustment of the
governor unless thoroughly familiar with the proper procedures.
Compensation Needle Valve Adjustment

The compensation needle valve is an adjustable part of the compensation
system. Its setting, which directly affects governor stability, depends upon the
individual characteristics of the prime mover:
1. With the prime mover operating at IDLE, open the compensation needle
valve several turns to cause the engine to hunt. In some cases, opening of
the needle valve alone may not cause the engine to hunt, but manually
disturbing the governor speed setting will induce the governor to move
through its full output stroke. Allow several minutes of hunting to remove
trapped air in the hydraulic circuits.
2. Close the compensation needle valve gradually until hunting is just

eliminated. Keep the needle valve open as far as possible to prevent
sluggishness in the governor response. The needle valve setting varies from
1/16 to 2 turns open. Never close it tight, the governor cannot operate
satisfactorily when this condition exists.
3. Check the governor stability by manually disturbing the governor speed setting.
The compensation adjustment is satisfactory when the governor returns to
speed with only a slight over - or undershoot. Once the needle valve
adjustment is correct, it is not necessary to change the setting except for large,
permanent changes in temperature which affect governor oil viscosity.
12 Woodward
Oils For Hydraulic Controls

This is a guide in the selection of a suitable lubricating hydraulic oil for governor
use. Oil-grade selection is based on viscosity change over the operating
temperature range of the governor.
This is NOT intended to be used in the selection of the engine, turbine, or other
type of prime mover lubricating oil.
Governor oil is both a lubricating oil and a hydraulic oil. It must have a viscosity
index that allows it to perform over the operating temperature range and it must
have the proper blending of additives that cause it to remain stable and
predictable over this range. Governor fluid must be compatible with seal
materials (nitrile, polyacrylic, and fluorocarbon). Many automotive and gas engine
oils, industrial lubricating oils, and other oils of mineral or synthetic origin meet
these requirements. Woodward governors are designed to give stable operation
with most oils, if the fluid viscosity at the operating temperature span is within a
50 to 3000 SUS (Saybolt Universal Seconds) range. Ideally, at the normal
operating temperature the viscosity should be between 100 to 300 SUS. Poor
governor response or instability usually is an indication that the oil is too thick or
too thin.
Excessive component wear or seizure in a governor indicates the possibility of:
1. Insufficient lubrication caused by:

a. An oil that flows slowly either when it is cold or during start-up.
b. No oil in the governor.
2. Contaminated oil caused by:

a. Dirty oil containers.
b. A governor exposed to heating-up and cooling-down cycles, which
create condensation of water in the oil.
3. Oil not suitable for the operating conditions caused by:

a. Changes in ambient temperature.
b. An improper oil level which creates foamy, aerated oil.
ZDP Additives
ZDP is corrosive to silver and tends to attack it. Oils with a ZDP antiwear additive
are not recommended for use in the PGEV governor with an oil-filled side plate.
The PGEV governor contains a load-control resistor with silver contacts.
Increased silver contamination of the oil and wear of the load control resistor
contacts may result from using an oil with a ZDP antiwear additive. PGE
governors and PGEV governors without an oil-filled side plate may continue to
use oils with a ZDP antiwear additive, as the oil does not come into contact with
the silver contacts.
Zinc Dialkyldithiophosphates (ZDPs) are often used as antiwear additives and

are found in many common hydraulic and engine oils. Governors do not normally
require antiwear additives, but under certain marginal lubrication conditions may
benefit from their use.
Operating a governor continuously beyond the high limit temperature of the oil
will result in oil oxidation. This is identified by varnish or sludge deposits on the
governor parts. To reduce oil oxidation, lower the governor operating
temperature with a heat exchanger or other means, or change to an oil more
resistant to oxidation at the operating temperature.
Woodward 13
A loss of stable governor control and possible Prime Mover

overspeed may result if the viscosity exceeds the 50 to 3000 SUS
range.
Specific oil viscosity recommendations are given on the chart. Select a readily
available good brand of oil, either mineral or synthetic, and continue using it. Do
not mix the different classes of oils. Oil that meets the API (American Petroleum
Institute) engine service classification in either the "S" group or the "C" group,
starting with "SA" and "CA" through "SF" and "CD" is suitable for governor
service. Oils meeting performance requirements of the following specifications
are also suitable. MIL-L-21O4A, MIL-L-21O4B, MIL-L-2104C,
MIL-L-46152, MIL-L-46152A, MIL-L-46152B, MIL-L-45199B.
Replace the governor oil if it is contaminated. Also change it if it is suspected of

contributing to governor instability. Drain the oil while it is still hot and agitated;
flush the governor with a clean solvent having some lubricity before refilling with
new oil.
Be sure the solvent is compatible with seals. If in doubt contact

Woodward.
If drain time is insufficient for the solvent to completely drain or evaporate, flush
governor with the same oil it is being refilled with to avoid dilution and possible
contamination of the new oil,
To avoid recontamination, the replacement oil should be free of dirt, water, and
other foreign material. Use clean containers to store and transfer oil.
Oil that has been carefully selected to match the operating conditions and is
compatible with governor components should give long service between oil
changes. For governors operating under ideal conditions, i.e., minimum exposure
to dust and water and within the temperature limits of the oil, oil changes can be
extended to two or more years. If available, a regularly scheduled oil analysis is
helpful in determining the frequency of oil changes.
Any persistent or reoccurring oil problems should be referred to a qualified oil

specialist for solution.
The recommended oil temperature for continuous governor operation is 140F

(60C) to 200F (93C). Measure the temperature of the governor or actuator on the
outside lower part of the case. The actual oil temperature will be slightly warmer,
approximately 10F (6C). The ambient temperature range is -20F (-29C) to 200F
(93C).
The primary concern is for the hydraulic fluid properties in the

governor.
Oil Level
Fill the governor with oil to the mark on the sight gauge, recheck with the engine
idling. Oil must be visible in the glass on the gauge during all other conditions.
If additional information for oil properties is required, see manual 25071, Oils for
Hydraulic Controls.
14 Woodward
Figure 2-1. Viscosity Comparison Chart
Figure 2-2. Oil Comparison Chart
Woodward 15
Chapter 3.
Principles of Operation
Introduction
For purposes of description, the PGE and PGEV governors are considered to
consist of three major functional sections: a basic governor section, a speed
setting section, and a load control section.
Basic Governing Section

(Figure 3-1)
This section consists of an oil pump, two accumulators, a speeder spring, a

flyweight head assembly, a thrust bearing, a pilot valve plunger, a rotating
bushing, a buffer compensation system, and a power cylinder.
The governor drive shaft passes through the governor base and engages the
rotating bushing. The pump supplies pressure oil for operation of the basic
governor section, the speed setting section, the load control system (except
applications using a remote vane servo, or where engine oil is supplied to the
control system), and all other auxiliary features or devices.
A spring loaded accumulator and relief valve system maintains governor oil
operating pressure. When operating pressure is reached the spring pressure is
overcome and the oil is released to sump.
Direction of rotation is normally determined by the engine manufacturer or

Woodward Governor Company. Governor rotation is either fixed cw, fixed ccw, or
reversible. Figure 3-1 shows the arrangement for reversible rotation with four
check valves in the oil pump passages. For fixed rotation the four check valves
are removed and two plugs are placed in two of the passages to allow only one
direction of flow.
Governors for locomotives are built for one direction of rotation.
The governor drive rotates the oil pump and pilot valve bushing. The flyweight
head assembly is driven by the rotating pilot valve bushing. A thrust bearing rides
on top of the flyweight-head toes permitting the rotational motion between the
downward force of the speeder spring and the upward force of the flyweights.
The relative motion between the bushing and plunger minimizes static friction.
There are several styles of flyweight head assemblies available. The exact style
used depends upon the engine drive train to the governor. A solid head is used
where the drive is relatively free of torsional vibrations. "Spring driven" and
"spring driven oil damped" head assemblies are used to attenuate objectionable
levels of torsional vibration which may be imparted to the governor from the
engine. These vibrations may originate from a source other than the drive itself
but reach the governor through the drive connection. Unless minimized or
eliminated, these vibrations are sensed as speed changes and the governor will
continually adjust the fuel rack in an attempt to maintain a constant speed.
16 Woodward
The greater of two opposing forces moves the pilot valve plunger up or down.
Flyweight force tends to lift the plunger while speeder spring force tends to lower
the plunger. When the engine is on speed at any speed setting, these forces are
balanced and the flyweights assume a vertical position. In this position, the
control land on the pilot valve plunger is centered over the regulating port(s) in
the rotating bushing. No oil, other than leakage make up, flows to or from the
buffer compensation system or power cylinder. A change in either of these two
forces will move the plunger from its centered position. The plunger will be
lowered (1) when the governor speed setting is unchanged but an additional load
slows the engine and governor (thereby decreasing flyweight force), or (2) when
engine speed is unchanged but speeder spring force is increased to raise the
governor speed setting. Similarly, the pilot valve plunger will be raised (1) when
the governor speed setting is unchanged but load is removed from the engine
causing an increase in engine and governor speed (and hence, an increase in
flyweight force), or (2) where engine speed is unchanged but speeder spring
force is reduced to lower the governor speed setting. When the plunger is
lowered (an underspeed condition), pressure oil is directed into the buffer
compensation system and power cylinder to raise the power piston and increase
fuel. When lifted (an overspeed condition), oil is permitted to drain from these
areas to sump and the power piston moves downward to decrease fuel.
The buffer piston, springs, and needle valve in the hydraulic circuits between the
pilot valve plunger and power cylinder make up the buffer compensation system.
This system functions to stabilize the governing action by minimizing over or
undershoot following a change in governor speed setting or a change in load on
the engine. It establishes a temporary negative feedback signal (temporary
droop) in the form of a pressure differential which is applied across the
compensation land of the pilot valve plunger. The flow of oil into or out of the
buffer system displaces the buffer piston in the direction of flow. This movement
increases the loading on one spring while decreasing the load on the other and
creates a slight difference in the pressures on either side of the piston with the
higher pressure on the side opposite the spring being compressed. These
pressures are transmitted to opposite sides of the plunger compensation land
and produce a net force, upward or downward, which assists in re-centering the
plunger whenever a fuel correction is made.
Speed Setting or Load Increase

Increasing the speed setting or increasing load on the engine at a given speed
setting have an identical effect. In either case, the flyweights move inward
(underspeed) due to the increase in speeder spring force or, to the decrease in
centrifugal force caused by the decrease in engine speed as load is added. The
movement of the flyweights is translated into a downward movement of the pilot
valve plunger. This directs pressure oil into the buffer system, causing the buffer
piston to move toward the power cylinder. The oil displaced by the movement of
the buffer piston forces the power piston to move upward in the increase fuel
direction. The oil pressures on either side of the buffer piston are simultaneously
transmitted to the plunger compensation land with the higher pressure on the
lower side. The net upward force thus produced is added to flyweight force and
assists in restoring the balance of forces and re-centering the pilot valve plunger.
Woodward 17
In effect, this enables the governor to cut off the additional fuel needed for
acceleration by stopping the power piston when it has reached a point
corresponding to that amount of fuel required for steady state operation at the
new higher speed or load. As the engine continues to accelerate toward the set
speed, the compensation force is gradually dissipated to offset the continuing
increase in flyweight force. This is done by equalizing the pressures on each side
of the compensation land through the needle valve at a rate proportional to the
continued rate of acceleration. The rate of dissipation is the same as the rate of
increase in flyweight force, the pressure differential is reduced to zero at the
instant flyweight force becomes exactly equal to speeder spring force. This
minimizes speed overshoot and permits the governor to quickly re-establish
stable operation. The needle valve setting determines the rate at which the
differential pressure is dissipated and allows the governor to be "matched" to the
characteristics of the engine. The compressed buffer spring returns the buffer
piston to its centered position as the pressure differential is dissipated.
Whenever large changes in speed setting or load are made, the buffer piston will
move far enough to uncover a bypass port in the buffer cylinder. This limits the
pressure differential across the buffer piston and permits oil to flow directly to the
power cylinder. Thus, the power piston is made to respond quickly to large
changes in speed setting or load.
Speed Setting or Load Decrease

Decreasing the speed setting or load on the engine at a given speed setting are
identical in effect and cause a reverse action to that described above. The
flyweights move outward (overspeed), lifting the pilot valve plunger and allowing
oil to drain from the buffer compensation system. The buffer piston moves away
from the power cylinder, permitting oil to drain from the area under the power
piston which then moves downward in the decrease fuel direction. The
differential pressures acting across the compensation land produce a net
downward force, assisting the speeder spring in re-centering the pilot valve
plunger slightly before the engine has fully decelerated. This stops power piston
movement when it has reached a point corresponding to that amount of fuel
required for steady state operation at the new lower speed or load. Dissipation of
the compensation force in the same manner as previously described and
minimizes speed undershoot.
Compensation Cutoff
With large decreases in speed or load, the power piston moves to the "no fuel"
position and blocks the compensation oil passage between the power cylinder
and needle valve to prevent normal equalization of the compensation pressures.
This holds the buffer piston off center and increases the level of the pressure
transmitted to the upper side of the plunger compensation land. The increased
pressure differential, added to the effect of the speeder spring, temporarily
increases the governor speed setting. The governor will thus begin corrective
action as soon as engine speed drops below the temporary speed setting and
start the power piston upward to restore the fuel supply in sufficient time to
prevent a large underspeed transient. The above action is sometimes referred to
as "compensation cutoff". When the upward movement of the power piston again
uncovers the compensation oil passage, normal compensating action will resume
and stabilize engine speed at the actual speed setting of the governor.
18 Woodward
Due to the location of the compensation cutoff port in the power

cylinder wall, the governor/fuel rack linkage must be adjusted so the
power piston "gap" does not exceed 1-1/32 inches (26.2 mm) at idle
no load.
Speed Setting Section

(Figure 3-1)
This section consists of a speed setting cylinder, a speed setting pilot valve
plunger housed within a rotating bushing, four speed setting solenoids, a
triangular plate, and a restoring linkage mechanism.
General
The speed setting section provides a method of changing the compression
(force) of the speeder spring which opposes flyweight centrifugal force. It does
this by controlling the position of the speed setting piston in the speed setting
cylinder. When control oil is admitted to the cylinder, the piston moves
downward, compressing the speeder spring and raising the speed setting, When
oil is allowed to drain from the cylinder, the piston spring forces the piston
upward, reducing speeder spring force and lowering the speed setting. The flow
of oil into or out of the speed setting cylinder is regulated by the speed setting
pilot valve plunger in the rotating bushing. The plunger is controlled by the
solenoids which provide incremental control of speed in equally spaced steps. An
integral gear on the governor flyweight head drives the bushing through a splined
mating gear on the lower end of the bushing.
The rate of movement of the speed setting piston over its full downward stroke
(idle to maximum speed) is usually retarded to occur over some specific time
interval to minimize exhaust smoke during accelerations. This is done by
admitting governor pressure oil into the rotating bushing through an orifice which
registers with the main supply port once in every revolution of the bushing. This
retards the rate at which oil is supplied to the control port in the bushing and thus,
the rate of oil flow to the speed setting cylinder. The diameter of the orifice
determines the specific time interval which may be anywhere within a nominal
range of 1 to 50 seconds. Typical engine acceleration periods for switching and
suburban service is approximately 5 seconds; for freight or passenger service,
approximately 15 to 30 seconds; turbo-supercharged engines the timing may be
as much as 50 seconds to permit the supercharger to accelerate with the engine.
On turbo-supercharged units, the rate of movement of the speed setting piston

over its full upward stroke (maximum to idle speed) is also retarded to prevent
compressor surge during decelerations. This timing may be anywhere within a
nominal range of 1 to 15 seconds. In this case, a vertical slot in the drain land of
the pilot valve plunger registers with a second orifice in the rotating bushing once
each revolution. This retards the rate at which the oil is allowed to drain from the
speed setting cylinder.
Woodward 19
Speed Setting
Three of the four speed setting solenoids, A, B, and C, actuate the pilot valve
plunger by controlling the movement of the triangular plate which rests on top of
the floating lever attached to the plunger. The fourth solenoid D controls the
position of the rotating bushing with respect to the plunger. Energizing the A, B,
and C solenoids, singly or in various combinations, depresses the triangular plate
a predetermined distance for each combination. The downward movement of the
plate is transmitted through the floating lever to un-center the plunger. This
directs intermittent oil pressure to the speed setting cylinder, forcing the speed
setting piston downward to increase the Governor speed setting. Energizing the
D solenoid pushes the rotating bushing downward and opens the control port to
drain oil from the speed setting cylinder and thus decrease the speed setting. An
identifying letter will be found on the solenoid bracket adjacent to each solenoid.
Figure 3-2 is an additional aid in understanding the various governor

components. The oil passages are simplified and color coded for ease in
following the oil flow through the system. The lower half of the governor functions
to maintain a constant engine speed by controlling fuel flow to the engine
cylinders. The upper half of the governor consists of the column and cover and
internal related parts for changing governor speed setting, the control valve for
the load regulator, and shutdown and protective devices.
Advancing or retarding the throttle control from one step to the next energizes or
de-energizes the solenoids in various combinations to increase or decrease
engine speeds in approximately equal increments.
Whenever a change in speed setting is made, the movement of the speed setting
piston, downward or upward, is transmitted or fed back through the restoring
linkage and floating lever to re-center the pilot valve plunger. This stops the flow
of oil into or out of the speed setting cylinder at a position corresponding to that
speed setting.
Speed Setting Increase

When one or more of the solenoids is energized (or de-energized) by moving the
throttle to a higher step, the solenoid plungers move downward and depress the
triangular plate and in turn the floating lever. Since the right end of the lever is
attached to the lower end of the restoring link, the left end of the lever is forced
downward to un-center (lower) the pilot valve plunger. This directs intermediate
pressure oil to the speed setting cylinder which forces the piston downward to
further compress the speeder spring and thereby increase the speed setting.
The downward movement of the piston is transmitted through the restoring

linkage to the right end of the floating lever and causes it to move downward a
proportional amount. This allows the loading spring under the pilot valve plunger
to raise the plunger, with the floating lever pivoting about the triangular plate.
This action will continue until the plunger is again re-centered, stopping the flow
of oil to the speed setting cylinder at the instant the piston reaches the new lower
position corresponding to the increased speed setting.
20 Woodward
Figure 3-1. Schematic Diagram of Typical PGEV Governor
Woodward 21
Speed Setting Decrease

Moving the throttle to a lower step de-energizes (or energizes) one of more of the
solenoids and causes a reverse action to that of speed setting increase. The
triangular plate moves upward, being held in contact with the solenoid plungers
by a loading spring. This allows the loading spring under the pilot valve plunger
to un-center (raise) the plunger which allows oil to drain from the speed setting
cylinder. The upward movement of the speed setting piston is transmitted
through the restoring linkage to re-center the plunger.
Normal Shutdown
(See Figure 3-1)
Under normal operating conditions, the engine is shut down by moving the
throttle to the STOP position. This energizes the D solenoid pushing the rotating
bushing down and opening the control port to drain the oil from the speed setting
cylinder. The speed setting piston then moves up lifting the shutdown nuts and
shutdown rod in the process. This lifts the governor pilot- valve plunger, draining
oil from the buffer compensation system and allowing the power piston to move
down to the shutdown (no fuel) position. The upward movement of the speed-
setting piston is limited by the stop screw.
The speed-setting-piston stop screw (Figure 3-1) limits piston rod travel.
Restarting the engine is easier because less oil volume is required to move the
speed setting piston down.
Load Control Section

(Figure 3-1)
In most governor applications, the primary function of the governor is to

automatically maintain a specific engine speed under varying load conditions by
controlling the fuel flow to the engine. With the locomotive governor, a secondary
function is included to maintain a constant engine power output at each specific
speed setting. Thus, for each throttle setting, there is both a constant engine
speed and a predetermined, fixed rate of fuel flow required. To satisfy both
conditions, the load on the engine must be adjusted as the locomotive operating
conditions (speed and locomotive auxiliaries); vary and it is the function of the
load control to do this.
Maintaining a constant engine speed does not mean that locomotive

road speed will also be constant.
Control of engine load is achieved by regulating engine speed and fuel setting.
This is done by adjusting the generator field-excitation current through the use of
a vane servo controlled variable resistance in the generator-field circuit. The
vane servo is controlled by the load control pilot valve and related linkage in the
governor. The load-control linkage is so arranged that for each speed setting
there is only one fuel setting (engine power output) at which the load- control
pilot-valve-plunger will be centered.
An increase or decrease in either governor speed setting or engine load will

change fuel flow. The power piston moving in either the increase or decrease fuel
direction will (through the floating lever linkage) move the load-control pilot valve
up or down respectively. The vane servo decreases or increases field excitation
and in turn engine load.
22 Woodward
Figure 3-2. Sectional Diagram PGE Governor
Woodward 23
In some applications, the vane servo is a remote unit connected to the governor
through tubing and uses oil from the engine lubricating system for its operation.
The vane servo may be either a rotary or piston type. In other applications, the
vane servo is integral with the governor and uses governor oil for its operation.
The integral unit consists of a commutator about which a set of moveable
brushes rotate to change the value of the resistance in the generator field
excitation circuit. The brushes are driven by the servomotor which, in turn, is
controlled by the load-control pilot valve. Remote units, usually provided by the
locomotive manufacturer, differ in size and construction from the integral unit,
however, the method of control and operation is essentially identical.
The load-control pilot valve plunger is suspended from the load-control floating
lever. The lever is connected to the power-piston tailrod at one end and to the
speed setting piston rod at the other end. Any movement of either or both pistons
causes a corresponding movement of the plunger which is housed within a non-
rotating bushing. Pressure oil is supplied to the plunger either externally from the
engine lubricating oil system or internally from the governor oil pump. Two lands
on the plunger control the flow of oil to or from the vane servo. When internal
governor oil is used for operation of the vane servo, a supply (cutoff) valve is
provided in the oil supply passage to the load-control valve. The supply valve is
closed during starting so that all available oil from the governor oil pump is
delivered to the speed setting and power pistons to quickly open the fuel injectors
and thus minimize cranking time. After the engine starts, the increase in governor
oil pressure opens the supply valve and restores normal load control system
operation. This valve also serves a secondary system to control the vane servo
response rate (timing).
Operation with Load Increase

Assuming that the train is in motion and that the electrical load is balanced with
the desired engine fuel (power output) at the existing governor-speed setting, the
load control system will be stationary with the pilot valve plunger centered. When
a compressor turns on (or any situation occurs that increases load) electrical load
on the generator is increased and transmitted to the engine. Engine speed
decreases and the governor increases fuel flow to bring the engine back to the
preset speed while still carrying the added load.
The power piston moves upward simultaneously raising the right end of the load
control floating lever which, in turn, lifts the pilot valve plunger above center. This
directs pressure oil through the upper control port in the bushing to the decrease-
excitation side of the vane servo while opening the lower port in the bushing to
drain. With a reduction in load, the engine will overspeed and the governor will
then act to reduce fuel. The reduction in field excitation current and engine fuel
will continue until the power piston and floating lever have returned to their
original position. This re-centers the pilot valve plunger and stops the
servomotor. Consequently, the electrical load is reduced sufficiently to again
balance the required engine power output (fuel flow). At this point, the engine will
have also returned to an on-speed condition.
24 Woodward
Operation with Load Decrease

Under the same conditions as stated above, a decrease in electrical load will
reduce engine load and cause the engine to decrease fuel and, in the process,
lower the right end of the floating lever. This moves the pilot-valve plunger below
center and directs pressure oil through the lower control port in the bushing to the
increase excitation side of the vane servo. With an increase in load, the engine
will underspeed and the governor will act to increase fuel. This increase in field
excitation current and engine fuel will continue until the power piston and floating
lever have returned to their original positions. This re-centers the pilot-valve
plunger and stops the servomotor. Consequently the electrical load is increased
sufficiently to again balance engine-power output with the engine on-speed.
Operation with Speed Setting Increase

Advancing the throttle to a higher step causes the piston to move downward.
This lowers the left end of the load-control floating lever which displaces the load
control pilot valve plunger below center. Pressure oil is directed to the increase-
excitation side of the vane servo. The governor acts to increase fuel to
compensate for both the increase in speed setting and the simultaneous increase
in electrical load. As the power piston moves upward, it raises the right end of the
floating lever to return the pilot-valve plunger to its centered position. This stops
the servomotor as the power piston reaches its new higher position
corresponding to the increased speed setting. At this point, the electrical load has
been sufficiently increased to balance the increase in engine power output.
Operation with Speed Setting Decrease

Moving the throttle to a lower speed setting causes the speed setting piston to
move upward. This raises the left end of the load-control floating lever and lifts
the pilot valve plunger above center. Pressure oil is directed to the decrease
excitation side of the vane servo. The governor acts to decrease fuel to
compensate both for the decrease in speed setting and the simultaneous
decrease in electrical load. As the power piston moves downward, it lowers the
right end of the floating lever to return the pilot valve plunger to its centered
position. This stops the servomotor as the power piston reaches its new lower
position corresponding to the decreased speed setting. At this point, the electrical
load has been sufficiently decreased to balance the decrease in engine power
output.
Load Control Balancing

The rate of vane servo movement (timing) must be controlled to effect a
controlled rate of load application and to provide stability of the overall system.
Several methods are commonly used to provide a balanced action and are
identical in that they restrict the flow of oil to and from the vane servo and thus
determine its rate of movement.
In some governors, the oil flow is restricted by the number, size and position of a
group of orifice holes (restricted porting) in the load control bushing, which are
opened and closed by the movement of the pilot valve plunger. With this
arrangement, a progressively increasing (or decreasing) rate of movement
occurs depending on the degree of movement of the plunger. These rates will not
necessarily be the same in both directions.
Woodward 25
Governors used with remote servos may have a separate timing valve assembly
consisting of two adjustable ball check valves in series within a common housing
The assembly may be externally mounted on the governor or remotely located
and connected into one of the lines between the governor and servo. The valves
are individually adjustable to provide the desired maximum rate of movement
over the full travel of the servomotor in either the increase or decrease excitation
direction.
Governors with an integral-vane servo may use a similar arrangement to the

timing valve assembly, except that the ball valves are individually housed and
internally installed in the top of the governor column
Minimum or Maximum Field Start Adjustment

The load control system in the governor may be set up for either "Minimum or
Maximum" field start.
Minimum Field Start—builds up engine load slowly, providing a smooth take-up

of slack in the train. The load control pilot valve is mechanically set above center
with the throttle in IDLE position. Field excitation is retarded due to the retarded
position of the pilot valve plunger. The vane servo rheostat remains in the
minimum excitation position until the throttle is moved in the increase speed
direction. This lowers the load control pilot valve to the re-center position and
beyond to increase excitation.
Maximum Field Start—enables the engine load to build up immediately, for

rapid accelerations. The load control pilot valve is mechanically set below center
with the throttle in IDLE position. Field excitation is advanced due to the
advanced position of the pilot valve plunger. The vane servo rheostat remains in
the maximum excitation position until the throttle is moved in the increase speed
direction to raise the load control pilot valve.
Load Control Override (Optional)

Under certain conditions of locomotive operation (transition, maximum-field start
and wheel slip), it is sometimes desirable or necessary to override the normal
action of the governor load control mechanism to cause a reduction in generator
excitation current when it would normally respond by increasing excitation
current.
The load control override mechanism in the governor consists of an overriding

solenoid (ORS), a two-position overriding control valve, and an overriding piston
within a cylinder which surrounds the upper end of the load control pilot-valve
plunger. See Figure 3-1.
Energizing the ORS pushes the overriding valve plunger down, closing the drain
to Sump and allowing pressure oil to flow into the overriding cylinder. The
overriding piston moves upward, contacting the spring collar on the stem of the
pilot-valve plunger and lifting the plunger above its centered position. The slot in
the link connecting the pilot-valve plunger to the floating lever permits the plunger
to rise independently of the lever. This directs pressure oil to the decrease-
excitation side of the vane servo, thus reducing generator output. When the ORS
is de-energized, the overriding-valve plunger moves upward, closing the
pressure port and allowing the oil to drain from the overriding cylinder. This
restores normal load-control system operation.
26 Woodward
Transition—A condition where the electrical circuits between the generator and
traction motors are automatically changed, as road speed changes, to provide
more efficient transmission of electrical power. Overriding is used in this
circumstance to protect the switchgear from arcing which would occur during
transition if high current existed in the traction motor circuits.
Modified Maximum Field Start—A variation used in some applications where

the load control mechanism is arranged for maximum field start but it is desirable
to hold the vane servo rheostat in the minimum excitation position at idle speed.
Normal operation is restored when the throttle is advanced to the first step,
allowing the vane servo to increase excitation toward maximum as the train
starts.
Wheel Slip—When rail and load conditions cause drive wheel slip, an immediate
decrease in load occurs at the traction motors and generator. The resulting
increase in engine speed would normally cause the load-control system to
respond by increasing generator output at a time when there is no demand.
Overriding is used in this circumstance in conjunction with wheel-slip relays, if the
locomotive is so equipped, to cause a reduction in generator output until wheel
slippage ceases.
Operation of the ORS is done through automatic switching devices.
Fast Unloading—may be used in conjunction with the load control override

mechanism. It provides a quick unloading of the integral-vane servo. Fast
unloading cannot be used for remote-servo applications using external timing
valves. Two methods are available. (1) The lower end of the load-control pilot-
valve plunger has an additional land. An additional port in the bushing bypasses
the restricted port in the bushing. When the ORS energizes, the plunger un-
centers upward and oil is released through the extra port for fast unloading of the
vane servo, (2) The plunger has an additional land on its lower end. Instead of a
bypass port, the bushing has small orifice holes in one side of the bushing. A
radial slot is located in the bushing and midway between the orifice holes. As the
ORS energizes, the plunger un-centers upward releasing oil through the orifice
holes first and if a large displacement of the pilot valve takes place, oil is
released from the servo through both the orifice holes and the radial slot. Both
methods allow the vane servo to move rapidly in the direction of minimum
excitation.
Integral Vane Servo Assembly (Optional)

The integral-vane servo is used with low wattage pilot or amplifier type excitation
systems. It functions in conjunction with the load control mechanism in the
governor to automatically regulate generator output and thereby maintain a
constant engine-power output at each throttle setting.
Vane servos use either a resistor pack or a ceramic resistor. Figure 3-3a shows a
vane servo with a resistor pack. A vane servo with a ceramic resistor appears in
Figure 3-3b.
Both servos have a vane-type rotary servomotor. Drain oil flows through the
covers of both units to cool the resistor pack or the ceramic resistor. The
commutator and resistor pack or ceramic resistor are electrically insulated from
the vane servo unit.
The vane servo shaft output shaft has external serrations with one missing tooth.
The slot formed by the missing tooth mates with a ridge on the brush drive shaft
to make sure that the two shafts assemble correctly.
Woodward 27
Contact Woodward for details and actual limits.
Whenever the load-control pilot valve in the governor column is un-centered,

pressure oil is directed to one or the other side is the vane servo while the
opposite side is opened to drain. This causes the vane to rotate which, in turn,
rotates the contact-brush assembly about the commutator. The position of the
brushes on the commutator segments determines the circuit resistance and
thereby the generator field-excitation current.
Figure 3-3a. Integral Vane Servo (with Resistor Pack Assembly)
Figure 3-3b. Integral Vane Servo (with Ceramic Resistor)
28 Woodward
Lube Oil Pressure Shutdown at Alarm

(See Figure 3-4)
Engine oil pressure is directed to the oil-pressure diaphragm. The shutdown-

valve plunger is connected to the diaphragm which has three forces acting on it;
load-spring and engine-oil pressures act to move it to the right, governor speed-
setting-servo oil acts to move it to the left. Normally, load-spring and engine-oil
pressures hold the diaphragm and shutdown-valve plunger to the right, permitting
oil to the left of the shutdown piston to drain to sump. When engine lube-oil
pressure drops below a safe level, speed-setting-servo oil pressure (which is
dependent on the speed setting and on the rate of the speed-setting servo
spring) overcomes the load spring and engine-oil pressure forces and moves the
diaphragm and shutdown-valve plunger to the left. Governor pressure oil is
directed around the shutdown-valve plunger to the shutdown piston and moves it
to the right. The shutdown piston moves the inner spring and shutdown plunger
to the right. The differential piston allows a high engine-lube oil-pressure trip
point without a corresponding increase in the speed-setting-servo oil pressure.
The engine-lube oil pressure required to initiate shutdown is increased. When the
shutdown plunger moves sufficiently, it trips the alarm switch.
In addition, oil trapped above the governor speed-setting-servo piston flows

around the smaller diameter on the left end of the shutdown plunger and drains
to sump. This action allows the speed-setting-servo spring to raise the speed
setting servo piston. When the piston moves up sufficiently, the piston rod lifts
the shutdown nuts and rod. The shutdown rod lifts the governor pilot-valve
plunger. When it is lifted above its centered position, oil trapped below the power
piston drains to sump and the power piston moves to the fuel off position
The shutdown plunger must be pushed back in to restart the engine

except on modulating governors.
Adjustment of the spring seat in the field is not recommended. This adjustment
biases the lube-oil-pressure required for shutdown. Adjust the spring seat on a
test stand during testing after an overhaul. No further adjustment should be
necessary.
Water Pressure Shutdown at Alarm

A water box monitors engine water pressure to shut down the engine when water
pressure is too low. This device operates like the Lube Oil Shutdown device
described above except that low water pressure initiates shutdown of the engine.
Bypass Valve
Governor pressure oil is supplied to the shutdown piston in one of two ways,
depending on the speed setting. At rated speed settings, the bypass valve is
moved down off its seat by the speed-changing mechanism. Governor pressure
oil passes directly to the shutdown piston and immediately initiates engine
shutdown in the event of lube-oil failure.
Woodward 29
Figure 3-4. Lube Oil Pressure Shutdown and Alarm
30 Woodward
When starting and at idle speeds, the bypass valve is closed and governor
pressure oil travels through an intermittent-flow orifice in the rotating speed-
setting-pilot-valve bushing. With each rotation of the bushing, a slot in the
bushing registers with an oil-supply passage in the governor column and a hole
in the adjustment sleeve. Thus, intermittent pressure oil is passed to the
shutdown-valve plunger. The adjustment sleeve may be turned (by readjusting
the time-delay pointer) so the cross-sectional area of the oil passage is increased
or decreased. Thus, the volume of oil supplied with each rotation of the bushing
is increased or decreased. Turning the pointer cw increases volume and
decreases the time required to pass sufficient oil to initiate shutdown.
Fuel Limiter
General
The fuel limiter is an auxiliary system designed primarily for use on Woodward
PG load control governors installed on turbo-supercharged locomotive engines. It
is used with manifold air pressure as a reference. This governor is equipped with
a load-control-overriding solenoid and provisions for fast unloading.
The function of the load control is independent of the fuel limiter. They are related
only through an optional common reference to manifold air pressure. Figure 3-6a
illustrates the basic fuel limiter, the load-control override and bias linkages
installed on a locomotive governor equipped with load control, an overriding
solenoid, and solenoid speed setting.
During acceleration, on turbo-supercharged engines, it is possible to supply more

fuel to the engine than can be burned with the available air. This results from the
normal lag of supercharger speed, and consequently manifold air pressure
decreases with respect to engine speed.
The fuel limiter restricts the movement of the governor power piston toward the
increase-fuel direction, limiting engine fuel during acceleration as a function of
manifold air pressure (an approximation of the weight of air available at any
instant). Fuel limiting improves the fuel-to-air ratio and, during acceleration,
allows complete combustion. This improves acceleration and reduces smoke.
Fuel limiting also protects the engine if the turbo-supercharger fails or reductions
in engine air supply occur.
Figure 3-5 illustrates the unlimited, limited, and steady-state fuel schedules for a
typical engine together with a typical acceleration transient from one steady-state
condition to another.
Figure 3-5. Typical Limited Acceleration Fuel Schedule Curve
Woodward 31
Description
The fuel limiter (Figure 3-6a) is essentially a floating lever, a bellcrank, a
pressure sensor and cam, and a hydraulic amplifier together with a feedback
lever and a fuel-limit lever. The right end of the floating lever is connected to the
tailrod of the governor power piston and pivots about one leg of the bellcrank.
The left end of the floating level rests on the right end of the hydraulic-amplifier
feedback lever. The position of the bellcrank, and therefore the position of the
floating-lever pivot point, is determined by the position of the fuel-limit cam.
Raising the floating-lever pivot as manifold air pressure increases, allows the
governor power piston to move upward a proportionally greater distance before
fuel limiting occurs.
The pressure sensor is a force-balance device consisting of an inlet check valve,

an orifice-pack restriction, a piston-and-cam assembly, a restoring spring, a
bleed valve, and either a gauge-pressure or an absolute-pressure bellows
arrangement. The sensor establishes a corresponding piston (and cam) position
for each different manifold air pressure. The relationship between manifold air
pressure and governor power-piston position (fuel flow) where limiting occurs is
determined by the profile and angular tilt of the cam. Cam profiles are either
linear or non-linear depending on engine and turbo-supercharger characteristics.
The hydraulic amplifier is a pilot-operated, single-acting hydraulic cylinder. The
amplifier provides the force necessary to overcome the resistance of the speeder
spring, lift the shutdown rod and re-center the governor pilot-valve plunger when
the fuel limit is reached for a given manifold air pressure.
Operation
Pressured oil enters the fuel limiter through the inlet check valve. Oil is directed
to the upper side of the sensor piston and through the orifice-pack restriction to
the under side of the sensor piston. The inlet check valve prevents siphoning of
the oil from the limiter housing during shutdown periods and omits the time lag to
refill the orifice pack and piston cylinder. This prevents the sensor piston from
going to maximum-fuel position during start-up. The bleed valve regulates the
rate of oil flow from the area under the sensor piston to sump as a function of
manifold air pressure. When the bleed valve bypasses a greater flow of oil from
this area than is admitted through the orifice pack, the sensor piston moves
downward. Conversely, reducing the bypass-oil flow to less than that admitted
causes the sensor piston to rise. When the inflow and outflow of oil are equal, the
piston remains stationary.
The sensing element of the absolute-pressure-type fuel limiter consists of two

opposed, flexible, metallic bellows of equal effective area. The upper bellows is
evacuated, and the lower bellows senses manifold air pressure. A spacer joins
the bellows at the center while the outer end of each bellows is restrained to
prevent movement. Manifold air pressure acting internally on the sensing bellows
produces a force causing the spacer to move toward the evacuated bellows. The
evacuated bellows provides an absolute reference, therefore, the sensing-
bellows force is directly proportional to the absolute manifold-air pressure.
Movement of the bellows spacer is transmitted through an output strap and a
bleed-valve pin to the bleed-valve diaphragm.
The sensing element of the gauge-pressure-type fuel limiter consists of a single,

flexible, metallic bellows. Movement of the gauge-pressure bellows is transmitted
directly to the bleed-valve pin. The bellows force tends to open the bleed valve
while the restoring-spring force tends to close the valve.
32 Woodward
Figure 3-6a. Schematic Diagram, Fuel Limiter and Linkage
When these opposing forces balance, the bleed-valve diaphragm floats just off of
its seat bypassing oil to sump. This rate of oil flow maintains a constant volume
of oil in the area under the sensor piston.
Assume that the governor speed setting is advanced to a higher speed setting
and a higher manifold-air pressure. The governor power piston moves upward
supplying the additional fuel required for engine acceleration. Since manifold air
pressure lags engine acceleration, the fuel-limiter cam and bellcrank initially
remain stationary until manifold air pressure rises.
Woodward 33
As the governor power piston moves upward increasing fuel, the fuel-limit floating
lever pivots about the upper leg of the bellcrank and depresses the right end of
the feedback lever on the hydraulic amplifier. This pushes the amplifier pilot-
valve plunger below center, allowing pressured oil to flow into the area under the
amplifier piston, causing the piston to rise. As the piston rises, it simultaneously
lifts the left ends of both the fuel-limiter lever and the feedback lever.
When the fuel limit lever contacts the fuel-limit nut on the shutdown bushing, it
begins lifting the shutdown rod to re-center the governor pilot-valve plunger. The
upward movements of the fuel-limit and feedback levers continue until the left
end of the feedback lever raises far enough to re-center the amplifier-pilot-valve
plunger and stop the flow of oil to the amplifier piston. At this point, the fuel-limit
lever re-centers the governor pilot-valve plunger, stopping the upward movement
of the governor power piston. This limits the amount of fuel to provide a proper
fuel/air ratio for efficient burning. Although the governor flyweights are in an
underspeed condition at this time, the power piston remains stationary until
manifold air pressure rises.
As engine speed and load increase, manifold air pressure rises after a short time
lag. The increase in manifold air pressure produces a proportionate increase in
the sensing-bellows force. The bellows force, now greater than the restoring-
spring force, causes the bleed-valve diaphragm to move further off its seat. This
allows a greater flow of oil to sump than is admitted through the orifice pack.
Governor oil pressure acting on the upper side of the sensor piston forces the
piston (and cam) downward and, in the process, further compresses the restoring
spring. The piston continues its downward movement until the net increase in
restoring-spring force equals the net increase in bellows force. This restores the
bellows and bleed-valve diaphragm to their original positions. At this point, the
outflow of oil is again equal to the inflow, and the piston stops moving.
As the sensor piston and cam move downward in response to a rise in manifold
air pressure, the bellcrank rotates in a cw direction. This allows the floating-lever
pivot point, the left end of the lever, and in turn the hydraulic-amplifier pilot-valve
plunger to rise.
The loading spring under the pilot-valve plunger maintains a positive contact
between the plunger, levers, bellcrank, and cam. When the pilot-valve plunger
rises above center, the oil under the amplifier piston bleeds to sump through a
drilled passage in the center of the plunger. The passage in the plunger restricts
the rate of oil flow to sump and decreases the rate of movement of the amplifier
piston to minimize hunting. As the amplifier piston moves downward, the left end
of the fuel-limit lever also moves downward. This lowers the shutdown rod which
in turn lowers the governor pilot-valve plunger and increases engine fuel.
The above events occur in continuous and rapid sequence. Normal governor
operation is overridden during an acceleration transient and engine fuel is
scheduled as a function of manifold air pressure, regardless of governor speed
setting. To prevent interference with normal governing action during steady-state
operation, the sensor piston and cam continue their downward movement until
sufficiently below the effective limiting point.
34 Woodward
Conversely, a drop in manifold air pressure rotates the bellcrank ccw. This lowers
the fuel-limit lever, depressing the pilot-valve plunger, and releases pressured oil
to the underside of the amplifier piston. The shutdown rod and governor pilot-
valve plunger are raised, releasing oil from the power-piston cylinder to sump,
and decreasing fuel to the engine. The left end of the fuel-limit floating lever
pivots upwards releasing the hydraulic amplifier pilot-valve plunger upward. As
the control land of the pilot-valve plunger opens the port from the piston cylinder,
oil is bled to sump through a hole in the pilot-valve-plunger shaft. The shutdown
rod is lowered, allowing the governor pilot-valve plunger to re-center.
Load Control Override Linkage

The load-control-override linkage (Figure 3-6a) consists of an overriding lever
which connects the left end of the fuel-limit lever to the load-control-overriding
solenoid through a pin-and-yield spring combination. The overriding solenoid
adjustment set screw must be adjusted to fully depress the overriding-solenoid
plunger completely, at a point just before the fuel-limit lever contacts the fuel limit
nut. Pressured oil is released to the underside of the overriding piston, lifting the
load-control pilot-valve plunger in the decrease-load direction. During
acceleration transients, when fuel limiting occurs, the integral-vane servomotor
begins to unload prior to an acceleration lag, reducing overload and poor
acceleration. Depending on engine and turbo supercharger characteristics,
premature unloading can permit the engine to accelerate quickly and raise the
manifold air pressure rapidly enough to prevent any fuel limiting from taking
place.
On this governor application, load on the engine is adjusted through

a servomotor-operated rheostat in the field excitation circuit of a
generator. The servomotor, in turn, is controlled through the
governor's load-control system.
As engine speed nears the new setting, and manifold air pressure rises, a
downward movement of the fuel-limit lever permits the overriding-solenoid
plunger to rise. Oil is released from under the load-control-overriding piston to
sump, lowering the load-control pilot-valve plunger. The load-control pilot-valve
plunger moves down, releasing pressured oil to the vane servomotor, and
increases excitation. This increases load in proportion to the increase in engine
speed.
LVDT Load Control System

The secondary purpose of the governor is to maintain a definite horsepower
output of the engine for a specific speed setting of the governor. To achieve this
objective, the LVDT (Linear Variable Differential Transformer), adjusts (through
external circuitry) the generator field excitation current to keep the traction motor
load at a set point.
Woodward 35
The LVDT provides a linear output voltage over a displacement measuring range
of 1.000 inch (25.40 mm). It consists of a primary coil and two separate
secondary windings of enameled copper wire wound on a common cylindrical,
resin bonded, glass fiber core. A ferromagnetic stainless-steel case houses the
coil assembly and provides full electromagnetic and electrostatic shielding. All
internal voids are filled with epoxy resin. The spring-loaded captive core is
manufactured from nickel iron alloy and moves freely in its guides. The device
requires an excitation of 6 Vac (RMS) at 2.5 KHz. The device has a resolution of
25 mV per 0.001 inch (0.03 mm) displacement.
The excitation voltage is applied to the primary winding. The two secondary
windings are wound in opposite directions to each other. When the movable core
is centered, the secondary voltages are equal in amplitude, but opposite in
phase. At other core positions the secondary voltages will still be opposite in
phase but no longer equal in amplitude. The amount of amplitude difference is
proportional to the distance of the core from center.
A rectifier assembly connected to the secondary windings of the LVDT converts

the secondaries' ac voltages to a dc voltage. The amplitude of the dc voltage is
proportional to core distance from center and the polarity of the dc indicates the
core direction from center. The rectified dc voltage has a resolution of 10 mV per
inch (0.39 mV/mm).
The LVDT core center position depends on the governor speed setting. The core
is positioned by a plunger which senses engine load and governor speed setting.
A change in engine load (horsepower) moves the core from center position.
When the engine load increases, the LVDT core moves to cause a decrease in
generator excitation voltage to decrease load. Since the load is reduced, the
governor decreases fuel and, at the same time, the LVDT core position. This
continues until the engine speed is that called for by the governor speed setting
and the LVDT core is once again centered.
The horsepower is now at the designed value for the present speed setting. The
governor has
responded to an increase in load without a long term change in speed. When
engine load decreases the response is similar, but in opposite directions.
Start Fuel Limiter

The Starting Fuel Limiter minimizes the tendency of engines to flood when
starting and minimizes excessive smoking during engine cranking. The starting
fuel-limiter linkage consists of a fuel limit lever, an adjustable limit screw, and a
lever spring. Figure 3-6b shows the limiter linkage arrangement.
The limit lever extends over the floating lever between the speed-setting servo
piston and the power piston tailrod. The tailrod is positioned as a function of the
fuel setting. The speed-setting servo piston is positioned as a function of speed
setting. When the tailrod moves up (as fuel increases) sufficiently far, the floating
lever lifts the free end of the fuel limit lever. The lever spring continually urges the
limit lever down in the direction to contact the floating lever.
The adjustable limit screw attaches to a lug in the fuel-limit lever. The head of the
limit screw fits under the shutdown nuts. The limit screw is adjusted so that the
shutdown nuts (and shutdown rod) are lifted as the tailrod reaches the point
corresponding to the desired maximum starting fuel. Lifting the shutdown nuts
and shutdown rod prevents the governor from increasing fuel further.
36 Woodward
When the governor speed setting is increased, the speed setting servo position
moves down. This action moves the floating lever down away from the fuel limit
lever so that the limit level no longer restricts fuel.
Figure 3-6b. Start Fuel Limiter Linkage
Woodward 37
Chapter 4.
Troubleshooting
Introduction
It is impossible to anticipate every kind of trouble that is encountered in the field.
This covers the most common troubles experienced. Poor governing may be due
to faulty governor performance, or it may be due to the governor attempting to
correct for faulty operation of the engine or turbine auxiliary equipment. The
effect of any auxiliary equipment on the overall control requirements of the
governor also must be considered.
Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
property damage.
Oil
Fill the governor with oil to the mark on the oil level gauge with the engine idling.
Oil must be visible in the glass on the gauge during all other conditions.
Dirty oil causes approximately 50 per cent of all governor troubles. Use clean
new or filtered oil. Containers used to fill governors from bulk containers should
be perfectly clean. Oil contaminated with water breaks down rapidly, causes
foaming and corrodes internal governor parts.
Compensating Needle Valve

The compensating needle valve must be correctly adjusted with the governor
controlling the engine or turbine, even though the compensation may have been
previously adjusted at the factory or on governor test equipment. Although the
governor may appear to be operating satisfactorily because the unit runs at
constant speed without load, the governor still may not be correctly adjusted.
High overspeeds and low underspeeds, or slow return to speed, after a load
change or speed-setting change, are some of the results of an incorrect setting of
the compensating needle valve.
Definitions
Use the chart on the following pages to determine the probable causes of faulty
operation, and to correct these troubles. Terms used in the chart are defined as
follows:
Hunt—A rhythmic variation of speed which can be eliminated by blocking

governor operation manually, but which will recur when the engine is returned to
governor control.
38 Woodward
Surge—A rhythmic variation of speed, always of large magnitude, which can be
eliminated by blocking governor action manually and which will not recur when
the engine is returned to governor control, unless speed adjustment is changed
or the load changes.
Jiggle—A high-frequency vibration of the governor fuel-rod end (or terminal

shaft) and fuel linkage. Do not confuse this with normal controlling action of the
governor.
Preliminary Inspection
Governor troubles are usually revealed in speed variations of the prime mover,
but it does not necessarily follow that such variations are caused by the
governor. When improper speed variations appear, the following procedure
should be performed.
1. Check the load to be sure the speed changes are not the result of
malfunctions in the vane servo, generator control circuits, switchgear, etc.
2. Check engine operation to be sure all cylinders are firing properly and that
the fuel injectors are in good operating condition and properly calibrated.
3. Check linkage between governor and fuel racks to be sure there is no

binding or excessive backlash.
4. Check setting of governor compensation needle valve.
5. Check speed-setting circuits for voltage level and sequencing.
6. Check for fuel-pressure changes.
7. Check governor oil pressure. A test port is provided in two sides of the
governor power case for this purpose.
8. The source of most troubles in any hydraulic governor stems from dirty oil.
Grit and other impurities can be introduced into the governor with the oil, or
can form when the oil begins to break down (oxidize) or become sludgy. The
internal moving parts are continually lubricated by the oil within the unit.
Valves, pistons, and plungers will stick and even "freeze" in their bores, due
to excessive wear caused by grit and impurities in the oil. If this is the case,
erratic operation and poor response can be corrected by flushing the unit
with fuel oil or kerosene. The use of commercial solvents is not
recommended as they may damage seals or gaskets.
Change the oil and flush the governor twice a year if possible. Remove the
cover, open the drain cock and drain out the oil. Flush the governor by filling
it with fuel oil. With the engine running at low speed, cycle the governor by
opening the needle valve two or three turns. Let the governor hunt for a
minute or two and then stop engine and drain the governor. Flush the
governor once again. Fill the governor with oil, pouring it over all the internal
parts that are visible. Start the engine and reset the compensation needle
valve.
9. Check drive to governor for any evidence of misalignment, roughness,

excessive backlash, etc.
Woodward 39
Table 4-1. Troubleshooting
Trouble Cause Correction
1. Engine hunts or Needle valve adjustment incorrect. Adjust needle valve as described in
surges. Chapter 2.
Buffer springs too light. This may occur Install heavier buffer springs (consult
on a new installation; or on an old Woodward Governor Company).
installation because of a radical change
in load conditions.
Lost motion in engine linkage, fuel Repair linkage, fuel pumps, or gas
pumps, or gas valve. valve.
Binding in engine linkage, fuel pumps, Repair and re-align linkage, fuel pumps,
or gas valve. or gas valve.
Governor stroke too short. This may Redesign or rework the fuel linkage to
occur on a new installation. Should be require more governor stroke. (Consult
at least 50 percent of full governor engine manufacturer and Woodward
travel between idle and full load. Governor Company).
Low oil level. No harm will be done if Add oil slowly to correct level in gauge.
top of oil is visible in gauge glass.
Dirty oil or foaming oil in governor. Drain governor oil; flush governor to
clean, and refill with proper clean oil.
Bleed air and adjust the needle valve.
Governor worn or not correctly Try spare governor or repair and adjust
adjusted. governor.
a. Check flyweight pins and bearings
for wear.
b. Check flyweight toes for wear
and/or flat spots.
c. Check flyweight and head thrust
bearing; also centering bearing.
d. Pilot-valve plunger may be
sticking; clean and polish if
necessary.
Do not break corners of control land.
e. Check vertical adjustment of pilot

valve plunger and correct if
necessary.
f. Clean and polish all moving parts
to ensure smooth and free
operation.
Spring too weak in telescopic link. Install heavier spring so that link stays
solid at all times.
2. Fuel pump racks do Low oil pressure in governor. a. Check governor pump gears and
not open quickly when gear pockets for excessive wear.
cranking engine. No correction except to replace
worn parts.
b. Flush governor and refill with
clean oil to remove dirt in pump
check valves.
c. Examine pump check valves. If
not seating tightly, install new
ones.
Cranking speed too low. Install a booster servomotor (consult
Woodward Governor Company).
Booster servomotor (if used) not a. Check action of automatic air-
functioning properly. starting valve.
b. Check air and oil connections.
Shutdown nuts not adjusted correctly. Loosen nuts and start engine. Readjust
nuts for proper clearance at idle.
40 Woodward
3. Jiggle at governor rod Rough engine drive. Inspect drive mechanism:
end or at terminal a. Check alignment of gears.
shaft. b. Inspect for rough gear teeth,
eccentric gears, or excessive
backlash in gear train.
c. Check gear keys and nuts or set
screws holding drive gears to
shafts.
d. Tighten chain between crankshaft
and camshaft (if used).
e. Check engine vibration dampener
(if used).
f. If governor has serrated drive
shaft, check for wear of shaft and
serrated coupling.
Failure of flexible drive in fly-weight Remove, disassemble, and clean fly-
head. weight head parts.
Check spring and install new spring

coupling assembly if necessary. Center
the coupling for equal travel in opposite
directions.
Governor not bolted down evenly on Loosen screws, disconnect the fuel
engine mounting pad. linkage, and turn the governor 45 cw
and ccw on its mounting pad a few
times. Tighten screws.
4. Engine is slow to Incorrect buffer springs in governor. Install correct buffer springs (consult
recover from a speed Woodward Governor Company).
deviation resulting Governor oil pressure is low. See item 2 of this table.
from a change in load Fuel supply restricted. Clean fuel filters and fuel supply lines.
or slow to respond to Engine may be overloaded. Reduce the load.
a change in speed Supercharger does not come to new No simple field correction. Consult
setting. speed quickly to supply sufficient air to engine manufacturer and Woodward
burn the added fuel. Governor Company or overhaul
supercharger.
5. Engine does not pick Fuel racks do not open far enough. a. Check fuel-pump stops and adjust
up rated full load. as necessary.
b. Check linkage between governor
and fuel pumps and adjust if
necessary.
c. Oil pressure maybe too low. See
item 2 of this table.
Supercharger does not supply sufficient Overhaul supercharger.
air.
6. Engine overspeeds Governor too slow. Adjust needle valve for highest opening.
on starting. Install lighter buffer springs, if possible.
Speed setting too high. Decrease starting-speed setting.
Governor admits too much fuel for a. Limit travel of booster servomotor.
starting. b. Readjust speed setting or manifold
pressure torque limiter (consult
engine manufacturer).
Compensation bypass retarded. Install short buffer piston.
7. Engine stalls on Governor too slow. Adjust needle valve for maximum
deceleration to opening. Install lighter buffer spring. Try
minimum speed. shorter buffer spring.
Minimum speed too low. Raise minimum speed.
Compensation not being cut off at idle. Consult Woodward Governor Company
to check how governor is built.
Woodward 41
8. Hard starting and/or The fuel limiter's anti-siphoning check Replace check valve.
excessive smoke for a valve leaking--sensor piston goes to
short duration during maximum-fuel position at start-up and
starting after a then returns to minimum-fuel position as
relatively long housing refills with oil.
shutdown period.
9. Excessive smoke Fuel-limiter orifice pack clogged--sensor Drain governor oil, flush with fuel oil or
during acceleration. piston goes to and remains at maximum kerosene. Refill with clean oil. Operate
fuel position. for a short time. Then drain and refill. If
necessary, remove fuel limiter orifice
pack, disassemble, and clean.
Fuel limiter not adjusted correctly. Adjust as instructed is Chapter 6.
Restoring spring fatigued or broken. Replace restoring spring.
10. Engine bogs during Load control override linkage improperly Adjust as instructed in Chapter 6.
acceleration. adjusted.
11. Erratic operation. Contaminated or foamy oil. Sludge Drain governor oil; flush with fuel oil or
formation. kerosene. Refill with clean oil; operate
for a short time, drain, and refill. If
necessary, remove fuel limiter,
disassemble, and clean.
Low governor oil level--air entrapment. Add oil to correct level as indicated on
sight gauge glass. Check for leakage,
particularly at the governor drive shaft
oil seal. Check manifold air pressure
line for presence of oil which would
indicate leakage at the fuel-limiter
bellows.
Leakage in manifold air pressure lines Repair leaks.
or fittings.
Fuel-limiter bellows leaking. Replace bellows.
12. Deadband at low or Fuel-limiter-sensor piston travel not Adjust as instructed in Chapter 6.
high end of fuel- properly calibrated within manifold air-
limiting schedule. pressure range.
Fuel limiter troubles such as erratic operation or slow response to changes in

manifold air pressure are usually the result of oil contamination. Correct this type
of trouble by flushing the governor with fuel oil or kerosene.
To prevent damage to oil seals or gaskets, DO NOT use non-

petroleum-base solvents.
42 Woodward
Chapter 5.
Maintenance
Introduction
This chapter describes maintenance which includes instructions for disassembly,
cleaning, inspection, repair, and assembly.
Special Tools
Refer to manual 36405 for a listing of special tools required for maintenance or
overhaul.
General Instructions
Use care in handling the governor to avoid damage to the drive shaft,
oil seal, bearing and other internal parts or surfaces. Place the
governor on supporting blocks and do not strike the drive shaft.
1. Drain oil, if any, from governor.
2. Clean exterior surfaces using a cloth moistened with cleaning solvent.
3. Do not remove or disturb the position of screws, brackets, etc., which

function as adjustments; nor disassemble the various linkages further than
required to effect removal unless replacement of component parts is
necessary.
4. Do not remove press-fit parts such as bearings, locating (dowel) pins, oil
pump check valves, pivot pins, etc., unless replacement is necessary or
removal is required to effect disassembly or removal of other parts.
5. Discard, do not reuse gaskets, preformed packings (O-rings), oil seals,

copper sealing washers, retaining rings, cotter pins, roll or spirol pins, etc.,
removed in the process of disassembly.
Disassembly
Place the governor on some type of stand to protect the drive shaft and hold the
governor in position to be worked on.
1. Remove cover (2 screws).
2. If overriding solenoid (ORS) bracket is present, remove it. (Figure 5-1).
3. Remove solenoid pack (Figure 5-2).

a. Disconnect wires from terminal block.
b. Remove three screws that secure the solenoid pack to the column.
c. Lift off solenoid pack.
Woodward 43
Figure 5-1. PGEV with Fuel Limiter
Figure 5-2. Solenoid Pack
4. Remove fuel limiter (Figure 5-3).

a. Remove shutdown nut, limiter nuts, and bushing.
b. Remove loading spring.
c. Remove 2 screws.
d. Disconnect load-control floating lever from tailrod.
e. Disconnect load-control floating lever from load-control link.
f. Disconnect air connection coupling.
g. Lift off the fuel-limiter assembly (Figure 5-4).
h. Lift out the overriding solenoid spring (ORS) and piston (Figure 5-5).
i. Lift out the load-control bushing, spring, and gasket (Figure 5-6).
44 Woodward
Figure 5-3. Fuel Limiter Installed
Figure 5-4. Fuel Limiter Assembly
Figure 5-5. Overriding Solenoid Spring and Piston
Figure 5-6. Load Control Bushing, Spring, and Gasket
Woodward 45
5. Remove triangular plate and speed-setting cylinder (Figure 5-7).
a. Remove 2 screws.
b. Remove pin that connects restoring link to restoring lever.
c. Lift off speed-setting cylinder and spring (Figure 5-8).
Figure 5-7. Triangular Plate and Speed Setting Cylinder Installed on Column
Figure 5-8. Speed Setting Cylinder and Triangular Plate
6. Remove 2 screws and lift off time delay mechanism (Figures 5-9 and 5-10).
46 Woodward
Figure 5-9. Time Delay Mechanism Installed
Figure 5-10. Time Delay Mechanism and Speed Setting Pilot Valve Assembly
7. Lift out speed setting plunger, bushing, floating lever, and load spring
(Figure 5-10).
8. Remove the bypass valve (Figure 5-9 and 5-11).
Figure 5-11. Bypass Valve
Woodward 47
9. Remove side plate cover, 12 screws (Figure 5-12).
Figure 5-12. Vane Servo
10. Remove vane servo (Figures 5-13 and 5-14).
Figure 5-13. Vane Servo and Oil Filter
48 Woodward
Figure 5-14. Low Lube Oil Cover and Diaphragm
11. Remove snap ring and lift out contact plate and indicator assembly (Figure
5-12).
12. Remove 2 screws under contact plate and 2 screws and spacers from end
of resistor pack and remove resistor pack (Figure 5-12).
13. Remove 4 screws and oil filter (Figure 5-13).
14. remove low-lube-oil cover, spring, gasket, and diaphragm (Figures 5-13 and
5-14).
If cover will not come off, remove adjustment screw from center of
cover.
Be careful to not damage bellofram (diaphragm) when removing it.
15. Remove side plate and gasket, along with pressure-reducing valve sleeve,
plunger, and spring from the column (Figure 5-15).
Woodward 49
Figure 5-15. Side Plate
16. Remove low-lube-oil valve bushing, piston, spring, and gasket (Figure 5-16).
Figure 5-16. Low Lube Oil and Timing Valve Systems
17. Remove screw and plates and lift out two timing valves.
18. Remove 4 screws. If water box is present, disconnect both tubes from
column. Then separate column from power case (Figure 5-16).
19. Lift ballhead assembly out of power case (Figure 5-17).
Figure 5-17. Power Case and Power Servo
50 Woodward
20. Remove spring, spring seat, and seal (Figure 5-17).
21. Remove 4 screws. Remove 2 screws and water box from power case. Then
separate power servo from power case.
22. Remove spring seat and spring from power servo side of the power case
(Figure 5-18).
Figure 5-18. Compensation System
23. Remove snap ring, plug, O-ring, spring, and buffer piston (Figure 5-18).
24. Turn power case upside down, remove 8 screws and lift off base (Figure
5-17).
If base does not separate easily from power case, use a screw driver
in slots to pry apart.
25. Remove 3 screws and retainer plate. Lift out drive shaft seal and gasket
(Figure 5-19).
Figure 5-19. Drive Shaft
Woodward 51
26. Remove drive gear and idler gear from power case (Figure 5-20).
Figure 5-20. Power Case and Base
27. Ballhead disassembly (Figure 5-21).

a. Turn speeder spring, and remove spring and check plug from spring
seat.
b. Loosen PVP (pilot-valve plunger) nut and remove the shutdown rod.
c. Lift off spring seat, thrust bearing, washer, and adjusting spring.
d. Remove 4 pins and flyweights.
e. Remove screw and spring coupling.
f. Remove 8 screws and flyweight head.
g. Take out O-ring and bearing.
h. Remove snap ring, bushing, and pilot-valve plunger.
You can be injured by accumulator springs because they are under

compression. Use an arbor press and be careful when removing
them.
Figure 5-21. Ballhead Assembly
52 Woodward
28. Power Case Disassembly
a. Use an arbor press to hold the spring and remove the snap ring. Slowly
release the compressed accumulator spring and spring seat (Figure
5-22).
b. Remove oil gauge.
c. Remove all plugs.
d. Remove drain.
Figure 5-22. Power Case
29. Solenoid Pack Disassembly (Figures 5-23 and 5-24).

a. Disconnect wires and remove switch from receiver assembly.
b. Remove nut from solenoid.
c. Screw plunger stop out of case.
d. Screw case out of receiver assembly.
e. Remove load spring, insulator, and plunger.
f. Remove soldered wires from solenoid coil.
g. Remove guide, bushings, and shield washers.
h. Disassemble all solenoids.
Figure 5-23. Solenoid Pack and Receiver
Woodward 53
Figure 5-24. Solenoid and Receiver Assembly
30. Speed-Setting Cylinder Disassembly (Figure 5-25).

a. Remove nut and pin from fulcrum screw.
b. Remove headed pin and separate restoring lever into 2 pieces.
c. Press piston rod out of fulcrum block, being careful not to drop piston.
d. Remove stop screw.
Figure 5-25. Speed Setting Cylinder
31. Fuel-Limiter Disassembly.

a. Remove snap ring and lift out pivot and adjusting screw (Figure 5-26).
b. Take out loading spring.
c. Remove cotter pin, fuel-limit-lever pivot pin and fuel-limit lever.
d. Remove feedback lever.
e. Remove screws (2 on top and 1 from bottom) and lift off bracket.
f. Remove cotter pins from top of bellcrank and remove bellcrank.
g. Remove pin from bellcrank.
h. Remove cotter pin, pin, and bearing from bellcrank.
i. Lift out amplifier piston, pilot-valve plunger and load spring.
j. Lift out sensor piston sleeve, piston and fuel limit cam assembly.
54 Woodward
Do not separate cam from piston unless cam is damaged or worn.
k. Lift out spring and seats, and bleed valve.

l. Remove 2 Nylok screws and take out bellows, spacer, and valve seat.
m. Remove eccentric.
n. Remove O-ring, screen, O-ring, and check-valve.
o. Remove snap ring, washers, gaskets, orifice plates, and spring from
the orifice body.
Figure 5-26. Fuel Limit Bracket and Linkage
Woodward 55
32. Power servo disassembly (Figure 7-5 or 7-6).
The linear output power servo is spring loaded. Use some type of
press or jack screws when disassembling the servo.
See Figure 7-5 for Linear Output Servo.

a. Remove spring, seal ring, and seal.
b. Use jack screws and some type of press to hold spring guard while
loosening screws.
c. Remove pin and separate rod end from piston.
d. Remove 2 seals.
See Figure 7-6 for Rotary Output Servo Disassembly.
33. Water Box disassembly.

See Figure 5-69.
Figure 5-27. Fuel Limiter Sensor and Bellows
56 Woodward
Figure 5-28. Fuel Limiter Orifice
Woodward 57
Figure 5-29. Speed Setting Servo

(Optional start fuel limiter parts are shaded.)
58 Woodward
Repair or Replacement
Repair of parts should be limited to removal of minor nicks, burrs or corrosion.
Polish slightly corroded areas in mating surfaces using a fine (600 grit) abrasive
cloth or paper and oil. Repair or rework to any greater extent is impractical and
the part should be replaced.
Handle critical parts with extreme care so that mating edges and
surfaces will not be damaged. Sharp edges of plunger lands, piston
grooves, metering ports, etc., must be maintained. Rounded edges,
nicks, or other damage to such edges will result in excessive internal
leakage and/or decreased control sensitivity.
Cleaning
1. Clean critical parts by hand.
a. Pilot-valve plungers.
b. Pilot-valve bushings.
c. Compensation piston.
d. Servo piston.
e. Low-oil shutdown piston.
f. Needle valves.
g. Bypass valve.
h. Load-Control bushing.
i. ORS piston.
2. Clean resistor pack by submerging it in clean solvent and shaking it around.

Blow dry with a jet of dry air.
3. Pressure wash castings and other parts.
Lubrication
Lubricate metal parts liberally with lubricating oil at time of assembly. Lubricate
O-rings with petrolatum before installation. Also, lubricate any press-fit parts,
bearings, and seals before installing.
Assembly
Assembly should be performed in a dust-free work area.
Replace any damaged or worn parts with new parts.
Replace O-rings, cotter pins, belloframs, and gaskets with new parts. Obtain new
O-rings, gaskets, sealing washers, retaining rings, cotter pins, etc., to replace
those removed during disassembly. Install retaining rings with sharp edge in the
direction of the applied force.
Use "Ersin Multicore Activated Resin Core Solder" or equivalent when making
electrical connections to solenoid coil (1106, Figure 7-16) or connectors (1126 or
1134). Use solder sparingly to avoid flow of excess solder through shield
washers (1135) which may short circuit the terminals to ground.
Woodward 59
Ballhead
1. Check the toe wear on the flyweights. Flyweight toes support the thrust
bearing. Replace flyweights if there is a flat spot larger than 1/32 inch (0.8
mm) wide.
2. Check flyweight pins. Wear on pins indicate bad bearings in the flyweights.
Replace both pins and bearings.
3. Check the thrust bearing by placing the bearing between the races and
rotating it in your hand. If the bearing feels rough, replace it.
4. Check the main bearing by inserting two fingers inside the inner race and
apply pressure while spinning the outer race with your other hand.
5. Check the pilot-valve plunger for nicks and wear. Replace the PVP if it has
any nick in the control land larger than 0.001 inch (0.03 mm).
6. Use a light and check inside the PVP bushing. Be sure there are no nicks on
the control port.
7. Check the spring coupling by twisting slightly. The spring should not be
loose. (See Figure 7-2).
8. Insert PVP and bushing in gear-bushing assembly and secure with snap
ring.
9. Install spring coupling in flyweight head. The spring coupling has a missing
tooth in its gear and fits in one position only.
10. Put bearing in gear-bushing assembly.
11. Lubricate O-ring and place it on gear bushing.
12. Place small spring and shutdown rod on PVP and secure with PVP nut.
13. Fasten flyweight head to gear-bushing assembly with eight screws.
14. Install flyweights in flyweight head.
15. Place adjusting spring and washer on shutdown rod.
16. Adjust PVP nut until PVP control land is centered in the control port of the
PVP bushing. See Figure 5-30 and adjust the PVP nut until dimensions 'A'
and 'B' are equal. Make the adjustment (Figure 5-31) while keeping a slight
pressure on the flyweights in both directions. Pin nut (with cotter pin) in
position once adjustment is correct.
Figure 5-30. PVP Adjustment
60 Woodward
Figure 5-31. PVP Adjustment Procedure
17. Place thrust bearing on shutdown rod with race having largest hole on
bottom.
18. Fit speeder spring in spring seat and place it on shutdown rod.
19. Place plug on top of speeder spring. This completes the ballhead assembly.
Power Servo
1. Check piston and lightly remove any nicks or burrs with a small stone.
Check shaft for wear and lightly polish with emery cloth if necessary.
2. Check cylinder for wear and remove nicks with emery cloth as required.
3. Insert piston in cylinder.
4. Press on oil seals just below flush, and press rod end on piston shaft.
Secure with taper pin. For screw on type, screw on to 25 lb-ft (34 Nm).
Then drill and pin with roll pin.
5. Put nut on tailrod and thread tailrod lift nut onto tailrod and fit the slotted end
on piston shaft. Thread tailrod in until there is just enough clearance so
tailrod lift nut can turn on piston. Tighten nut on tailrod lift nut to secure it in
position.
6. Place gasket on cylinder and spring in cylinder.
7. Use jack screws or some type of guarded press to compress the spring
guard on to cylinder and secure it with screws and washers.
8. Install scale.
9. Install spring, seal, and O-ring
10. Check needle-valve seat for wear and install needle valve and washer.
Screw in needle valve until it just bottoms. Then and back it off 2 turns.
Do not overtighten the needle valve as this damages the seat.
Woodward 61
Figure 5-32. Assembly of Power Servos
62 Woodward
Power Case And Base

(Figures 5-33 and 5-34)
Figure 5-33. Power Case
1. Check for wear in gear pockets. Shiny spots indicate a side load on
driveshaft.
2. Check surface (base and column) for burrs, and stone if required.
3. Install both accumulator pistons and secure with snap rings.
4. Use an arbor press and install accumulator springs and seats, and secure
with snap rings.
5. Install all pipe plugs, oil drain and oil gauge. Use Loctite on all threads.
6. Install idler gear and check for free movement.
7. Install pump gear and check for free movement.
8. Lubricate and install preformed packing on base end of power case.
9. Place base in position on power case and with 4 screws in center holes on
each side of base, secure base to poser case. Tighten screws evenly a little
at a time. Check alignment by placing driveshaft in position and turn it to
check oil pump for free movement. If pump does not move freely, loosen
screws in base and reposition slightly until driveshaft turns freely.
10. Insert the other 4 screws in base and tighten. Torque to 90 lb-in (10.1 Nm)
nominal.
11. Check driveshaft for wear in area where seal fits.
12. Replace bearing on driveshaft with a new bearing unless none is available
and the old bearing is not damaged too badly. See Figure 5-34.
Woodward 63
Figure 5-34. Drive Shaft and Base
13. Install gasket on seal and place into base.
14. Install driveshaft and secure with retainer plate and screws. Torque screws
to 63 lb-in (7.1 Nm) nominal.
15. Bend ears of retainer plate to secure screws.
16. Put new 0-ring on plug (Figure 5-35) and insert spring and plug into
compensation cylinder in power case. Secure plug with snap ring.
Figure 5-35. Compensation System
17. Lay power case on its side and insert piston spring and spring seat in
compensation cylinder on servo side of power case. Be sure both springs fit
into ends of buffer piston.
18. Install gasket and power servo.
When governor is on test stand and is at operating temperature,

torque screws to 40 lb-ft (54 Nm).
64 Woodward
19. Reassemble water box and attach it to power case.
20. Put small gasket in top of power case (Figure 5-36.
Figure 5-36. Power Case Assembly Complete
Figure 5-37. Column to Power Case Assembly
Woodward 65
21. Insert ballhead assembly in position in power case.
Column
(Figures 5-38 through 5-66)
1. Check ballhead drive-gear teeth. If gear is okay, place in position in bottom

of column.
2. Clean both timing valves, replace O-rings on needle valves, insert in

column, and secure with retainer plate, instruction plate, lockwasher and
screw (Figure 5-38).
Figure 5-38. Timing Valve
3. Install bulkhead union assembly as shown in Figure 5-39.
Figure 5-39. Lube Oil Shutdown

66 Woodward
4. Insert gasket, plunger, spring, piston, and bushing into hole for low-oil
shutdown (Figure 5-39).
5. Assemble diaphragms as shown in Figure 5-39 or 5-39A.
Do not let the diaphragm twist or buckle while tightening the nut.
Figure 5-39A. Differential Area Lube Oil Shutdown
Figure 5-40. Load Control Supply Valve
6. Tighten nut on plunger to secure assembly.
Woodward 67
7. For differential-area lube-oil shutdown, roll diaphragm into area around
piston inside of spacer. Do not use a sharp tool to start the diaphragm;
usually it can be started with your finger.
8. Insert diaphragm assembly into cylinder for lube-oil system.
9. Install load-control supply valve in order as shown and in correct hole in

column.
10. Replace bearings, if required, in end plate. See Figure 5-41. Use a brass
punch through bearing end to remove end cap. Then reverse end plate and
drive out bearing. Press fit new bearings into both end plates.
Figure 5-41. Vane Assembly
11. Assemble servo shaft, vane inserts, and springs into housing.
Use new springs with vane inserts.
12. Put oil seals in place on housing and secure end caps to housing with
screws and lockwashers.
13. Install three O-rings, shown in side plate, Figure 5-42.
68 Woodward
Figure 5-42. Side Plate
14. Secure commutator plate, and wire retainer to resistor pack with screws and
nuts (Figure 5-43).
Figure 5-43. Wires Threaded into Column
15. Place gasket in position on side of column.
16. Attach side plate to column with 10 screws. Torque screws to 75 lb-in (8.5
Nm). To insure plate flatness, when torquing screws, start from the center
and work your way to the ends.
17. Thread resistor-pack wires through gasket, side plate, gasket, and hole in
column (Figures 5-44, 5-45).
Figure 5-44. Side Plate Mounting Holes
Woodward 69
Figure 5-45. Resistor Pack and Side Plate Assembly
18. Attach resistor pack to side plate. First, use 2 screws through commutator,
but do not tighten. Second, in order as shown on Figure 5-45, secure right-
hand side of resistor pack to column. Tighten screws on left-hand side in
commutator.
19. Insert end of shaft in contact plate assembly (Figure 5-46), through
commutator and side plate, and secure with retaining ring. Lift up gently on
contact so it slides over commutator.
70 Woodward
Do not bend contact on plate as you slide the plate in position.
Figure 5-46. Contact Plate Assembly
20. Make sure the vane has maximum amount of travel. If necessary, pull
contact plate out slightly and rotate positioning of teeth to obtain maximum
travel.
21. Secure contact-plate shaft with snap ring.
22. Attach vane assembly to side plate with lockwashers and nuts.
23. Attach side-plate cover to side plate. Holes in top right (Figure 5-47) need
four 3 inch (76 mm) long screws. Eight other holes require 2-1/8 inch (54
mm) screws.
Figure 5-47. Side Plate Cover
Woodward 71
24. Assemble oil filter after cleaning it and mount it in position on vane servo
side plate (Figure 5-48).
Figure 5-48. Oil Filter
25. Install load spring, spring seat, O-ring, and end cap. Secure with
lockwashers and screws (Figure 5-49).
During test on test stand, adjust shutdown point and then install plug
in end cap. Use Loctite 242 on outside diameter of plug.
72 Woodward
Figure 5-49. Lube Oil Shutdown Cap
26. Clean, assemble, and install bypass valve in position as shown in Figure
5-50.
Figure 5-50. Bypass Valve
Woodward 73
27. Assemble load-control linkage as follows:
a. Install snap ring in load control bushing (Figure 5-51).
Figure 5-51. Load Control Bushing
b. Put load control bushing into column bore; install load-control pilot-
valve plunger, spring, gasket, and spacer.
c. Press the cylinder head into cylinder, (Figure 5-52).
d. Place O-ring in counterbore in column; slip cylinder over pilot-valve
stem and tighten down with screws and washers.
e. Install overriding piston.
f. Hold pilot-valve plunger down against snap ring and use Woodward
tool 360692 or equivalent (Figure 5-53.) to thread spring seat onto
plunger stem. Turn spring seat down until it touches overriding piston;
then back off 1/4 turn. (Plunger will begin to rise if spring is turned
down further on thread after touching piston.)
74 Woodward
Figure 5-52. Load Control Pilot Valve Assembly
Figure 5-53. Spring Seat Tool
Woodward 75
g. Lift pilot-valve plunger sufficiently far to permit holding spring collar with
a wrench while locking in position with locknut.
Do not lift plunger higher than necessary, to avoid damaging oil seal.
h. Install spring, spring retainer, and retaining ring.

i. Thread locknut onto pilot-valve plunger stem and install washer.
j. Assemble block, eccentric, load-control link, fulcrum block, floating
lever, range-adjustment screw, spring, and knob.
k. Thread adjusting block of the floating-lever assembly about 10 turns
onto the pilot-valve plunger, lock in place with locknut.
28. Check thrust bearing for wear and replace if necessary.
29. Check pilot-valve plunger and rotating bushing for damage or wear and
repair or, replace it necessary. Be sure there are no nicks or burrs on any
lands. Lightly stone any nicks or burrs with a hard Arkansas stone.
30. Insert loading spring, rotating bushing, regulating bushing, small pilot-valve
loading spring, pilot-valve plunger, and thrust bearing (Figure 5-54. Install
thrust bearing with large race on top.
Figure 5-54. Speed Setting Valve

76 Woodward
31. Attach indicator with screw and washer.
32. Assemble speed-setting servo (Figure 5-55).

a. Insert piston through cylinder and fulcrum block.
b. Place both fulcrums in position between restoring-lever straps.
c. Place restoring link and spacers between restoring levers and secure
assembly together with pin and cotter pins.
d. Install fulcrum screw, washer, spring, and secure with nut.
e. Attach square end of fulcrum screw with pin.
f. Install setscrew and nut.
g. Attach load-control link with headed pin and secure with cotter pin.
When doing the following step, be careful not to buckle triangular

plate. Also, be careful not to warp flat springs on triangular plate
while you tighten screws.
Figure 5-55. Speed Setting Servo
33. Set speed-setting cylinder assembly in place and fit triangular plate under
top of retaining screw. Secure both to column with screws and washers.
Torque screws to 50 lb-in (5.6 Nm) (Figure 5-56).
34. Fit "D" solenoid cup (opening toward speed-setting servo) and regulating-
bushing retainer in position on top of thrust bearing and secure with washer,
collar, spring and hex head screw.
Woodward 77
Figure 5-56. Speed Setting and Triangular Plate
35. Install washer and retainer screw, set pointer to punch mark in column
surface, and tighten retainer screw.
36. Limiter assembly (Figures 5-57, 5-58, 5-59).

a. Clean orifice screen.
b. Replace old check valve, O-rings, and gaskets with new ones.
c. Orifice plates must have holes 180 degrees out of phase when
assembled in case.
d. After assembly in case, install in limiter housing.
e. Lubricate and put new O-ring on bellows.
f. Check bleed valve in valve-seat contact areas for nicks or burrs. If
either of these critical areas are damaged, replace it with a new part.
g. Put valve seat in housing (with seat up) and install snap ring.
h. Install spacer and bellows, and secure with new Nylok screws.
i. Use new copper washers and install eccentric in housing.
j. Insert bleed valve, spring seat, restoring-spring seat, sensor piston,
and sleeve (Figure 5-58).
k. Insert loading spring, pilot-valve plunger, and amplifier piston.
l. Assemble bearing in bellcrank and secure bellcrank to linkage bracket
with pin and cotter pin.
m. Turn in adjusting screw. Place feedback lever in position and secure
floating lever to bellcrank with cotter pin.
n. Place fuel-limit lever in place on the bracket and secure with pin and
cotter pin.
o. Attach fuel-limit lever to bracket and secure with cotter pin.
p. Attach linkage assembly to housing with 3 screws.
q. If it is present, assemble overriding solenoid (ORS) bracket and attach
it to overriding solenoid (Figure 5-61).
See Figure 5-59 which shows linkage arrangement of fuel limiter.
78 Woodward
Figure 5-57. Fuel Limiter Orifice
Woodward 79
Figure 5-58. Fuel Limiter Sensor and Bellows
Figure 5-59. Linkage Arrangement
80 Woodward
Figure 5-60. Fuel Limit Bracket and Linkage
Woodward 81
Figure 5-61. ORS Bracket
37. Install fuel limiter/load control assembly (Figure 5-62) in column.
Figure 5-62. Fuel Limiter and Load Control Assembly
82 Woodward
38. Attach linkage of fuel limiter, load control. and speed setting as shown in
Figure 5-63.
Figure 5-63. Floating Lever Connection
39. If pressure-biased load control is present, assemble as shown in Figure

5-64.
Figure 5-64. Lever and Linkage with Overriding Solenoid
40. See Figure 5-66. When assembling the water box, install both diaphragms
so that fabric sides face each other. Install diaphragm washers so that the
side with the radius is against the diaphragm.
Woodward 83
Figure 5-65. Lever and Linkage
84 Woodward
Figure 5-66. Water Box
Woodward 85
Chapter 6.
Test and Adjustment
Test Setup
1. Make the following settings on the test stand before starting the test.
a. Turn heater switch to "O2N."
b. Turn oil pump switch to "OFF."
c. Set air gauges to zero.
d. Close valves.
e. Set direction of rotation for the governor under test.
2. Mount governor on test stand. See Figures 6-1, 6-2, and 6-3, and make the
following connections:
a. Electrical (remove cover first)
b. Governor oil pressure gauge
c. Drain
d. Float
e. Fill
f. Fuel-limiter pressure (if fuel limiter is present)
g. Low lube oil pressure (air or oil)
h. Low water pressure (air or oil)
i. Servo rod end to test stand
3. Test Specifications (TSPs) for each PGE and PGEV part number are
available from Woodward Governor Company or your nearest authorized
service facility. These TSPs reflect calibration instructions and set points.
Calibration should not be attempted without the appropriate TSP. Use the
information in the appropriate TSP (for your governor part number) to
calibrate your governor.
4. To locate adjustable components, refer to Figures 6-1 through 6-6 below.
Figure 6-1. PGEV Test (Right-hand Side)
86 Woodward
Figure 6-2. PGEV Test (Front)
Figure 6-3. PGEV Test (Left-hand Side)
Woodward 87
Figure 6-4. Speed Setting Assembly
Figure 6-5. Solenoid Pack
88 Woodward
Figure 6-6. PGEV
Woodward 89
Chapter 7.
Replacement Parts
This chapter provides replacement parts information for the PGE and PGEV
governors.
When ordering replacement parts, include the following information:

 Governor serial number and part number shown on nameplate
 Manual number (this manual 36703)
 Parts reference number in parts list and description of part or part name
Parts List for Figure 7-1

Ref. No. Part Name ..................................... Quantity Ref. No. Part Name ..................................... Quantity
36703-1 Screw, hex hd., drilled, 5/16-24 x 7-1/4 .......2 36703-37 "D" solenoid cup ......................................... 1
36703-2 Plain washer, 5/16 x 1/2 x 1/32 ...................2 36703-38 Straight pin, 0.1245 x 9/16 .......................... 1
36703-3 Oil filler cup (Press-fit) .................................1 36703-39 Floating lever (Speed setting) ..................... 1
36703-4 Cover dowel bushing (Press-fit) ..................1 36703-40 Thrust bearing............................................. 1
36703-5 Cover ..........................................................1 36703-41 Pilot valve plunger (speed setting) .............. 1
36703-6 Cover gasket ...............................................1 36703-42 Loading spring (SS PV plunger) ................. 1
36703-7 Screw, soc. hd., 1/4-28 x 2-3/8 ...................3 36703-43 Rotating bushing (SS PV plunger) .............. 1
36703-8 Lock washer, split, 1/4.................................3 36703-44 Loading spring (SS PV bushing) ................. 1
36703-9 Electrical receiver assy (see Fig. 7-16) .......1 36703-45 Drive gear (SS PV bushing) ........................ 1
36703-10 Nut (Shutdown), 8-32 ..................................2 36703-46 Start Fuel Limit Lever failure shutdown ....... 1
36703-11 Cotter pin, 1/16 x 3/8 ...................................1 36703-47 Int. vane servo (see Fig. 7-11 or 7-12) ........ 1
36703-11A Plain washer, 13/64 x 3/8 x 0.0501 .............1 36703-48 Not Used
36703-12 Headed pin, 3/16 x 61/64 ...........................1 36703-49 Setscrew, soc. hd., cup pt., 1/4-28 x 1/4
36703-13 Screw hex. hd., Grade 5, 5/16-24 x 5 .........4 (Plug) ....................................................... AR
36703-14 Lock washer, split, 5/16...............................4 36703-50 Not Used .................................................. AR
36703-15 Cotter pin, 1/16 x 3/8 ...................................1 36703-51 Union, 3/8-18 NPTF-to-3/8 or 1/2" tube ... AR
36703-15A Plain washer, 13/64 x 3/8 x 0.050 ...............1 36703-52 Pipe plug, soc. hd. 1/8-27 NPTF .............. AR
36703-16 Headed pin, 3/16 x 61/64 ............................1 36703-53 Bearing stud (Drive gear) Press-fit.............. 1
36703-17 Screw hex. hd., 1/4-28 x 1 ..........................2 36703-54 Thread insert, 5/16-24 x 5/8, mid-grip ......... 2
36703-18 Lock washer, split, 1/4.................................2 36703-55 Screw, phil. bdg. hd., 8-32 x 1/4 or #2 x 3/16
36703-19 Ld ctrl pilot valve assy (see Fig. 7-10) .........1 drive screw .............................................. AR
36703-20 Performed packing (O-ring), 3/8 OD ...........1 36703-56 Nameplate .................................................. 1
36703-21 Oil Seal (used with rem. ld reg. apps) .........1 36703-57 Screw, phil. rd. hd., 5-40 x 1/4 ................. AR
36703-22 Spacer (used with integral ld reg. apps) ......1 36703-58 Nameplate insert...................................... AR
36703-23 Gasket (Oil seal/spacer)..............................1 36703-59 Column sub-assy (includes item 54) ........... 1
36703-24 Loading spring (Load control bushing) ........1 36703-60 Gasket (Column/Case) ............................... 1
36703-25 Load control bushing ...................................1 36703-61 Seal ring ..................................................... 1
36703-26 Retaining ring, internal ................................1 36703-62 LVDT (Linear Variable Differential
36703-27 Cotter pin, 1/16 x 3/8 ...................................2 Transformer) ............................................... 1
36703-28 Straight pin, drilled, 1/8 x 47/64 ...................1 36703-63 Screw, soc. hd., 3/8-16 x 1 ......................... 4
36703-29 Screw, hex. hd., 1/4-28 x 1-3/8 ...................2 36703-64 Lock washer, split, 3/8 ................................ 4
36703-30 Plain washer, 1/4 ........................................2 36703-65 Power servo assy (12 ft-lb, spring return
36703-31 Triangular plate ...........................................1 reciprocating motion w/tailrod) (see manual
36703-32 Spd setting servo assy (see Fig. 7-13) ........1 36692) ........................................................ 1
36703-33 Return spring (Speed setting piston) ...........1 36703-66 LVDT mtg. brkt............................................ 1
36703-34 Performed packing 3/8 OD..........................1 36703-67 Gasket (Power cylinder/case) ..................... 1
36703-34A Solenoid counterbalance spring ..................1 36703-68 Screw, hex. hd., 5/16-18 x 1 ....................... 8
36703-35 Bypass valve assy (Engine lube oil pressure 36703-69 Lock washer, split, 5/16 .............................. 8
failure shutdown- see manual 36652 ..........1 36703-70 Base assy (Std. PG) (see manual 36693) .. 1
36703-35A Retainer screw ............................................1 36703-71 Oil seal (Preformed) .................................... 1
36703-35B Plain washer, 1/4 ........................................1 36703-72 Power case assy (see manual 36600 ......... 1
36703-36 Time delay mechanism (Engine lube oil
pressure failure shutdown- see Manual
36652) .........................................................1
90 Woodward
Figure 7-1. Exploded View of PGEV Governor Assembly (8571-882 Type)
Woodward 91

36703-126 Screw, hex., hd., drilled, 5/16-24 x 7-1/4 .....2 36703-166 Time delay mechanism (Engine lube oil
36703-127 Plain washer, 5/16 x 1/2 x 1/32 ...................2 pressure failure shutdown- see manual
36703-128 Oil filler cup (Press-fit) .................................1 36652) ........................................................ 1
36703-129 Cover dowel bushing (Press-fit) ..................1 36703-167 "D" solenoid cup ......................................... 1
36703-130 Cover ..........................................................1 36703-168 Straight pin, 0.1245 x 9/16 .......................... 1
36703-131 Cover gasket ...............................................1 36703-169 Floating lever (Speed setting) ..................... 1
36703-132 Screw, soc. hd., 1/4-28 x 2-3/8 ...................3 36703-170 Thrust bearing............................................. 1
36703-133 Lock washer, split, 1/4.................................3 36703-171 Pilot valve plunger (Speed setting) ............. 1
36703-134 Electrical receiver assy (see Fig. 7-16) .......1 36703-172 Loading spring (SS PV plunger) ................. 1
36703-135 Nut (Shutdown), 8-32 ..................................2 36703-173 Rotating bushing (SS PV plunger) .............. 1
36703-136 Cotter pin, 1/16 x 3/8 ...................................1 36703-174 Loading spring (SS PV bushing) ................. 1
36703-137 Lever and Linkage Assy. .............................1 36703-175 Drive gear (SS PV bushing) ........................ 1
36703-138 Headed pin, 3/16 x 61/64 ...........................1 36703-176 Not Used .......................................................
36703-139 Screw hex hd. Grade 5, 5/16-24 x 5 ...........4 36703-177 Integral vane servo (see Fig. 7-11 or 7-12). 1
36703-140 Lock washer, split, 5/16...............................4 36703-178 Lube oil time delay accum. ......................... 1
36703-141 Cotter pin, 1/16 x 3/8 ...................................1 36703-179 Setscrew, soc. hd., cup pt., 1/4-28 x 1/4
36703-142 Special Washer ...........................................1 (plug) ....................................................... AR
36703-143 Headed pin, 3/16 x 61/64 ............................1 36703-180 Not Used .......................................................
36703-144 Screw hex. hd., 1/4-28 x 1 ..........................2 36703-181 Union, 3/8-18 NPTF-to-3/8 or 1/2" tube ... AR
36703-145 Lock washer, split, 1/4.................................2 36703-182 Pipe plug, soc. hd. 1/8-27 NPTF .............. AR
36703-146 Load control pilot valve assy (see Fig. 7-10)1 36703-183 Bearing stud (Drive gear) Press-fit.............. 1
36703-147 Performed packing (O-ring), 3/8 OD ...........1 36703-184 Thread insert, 5/16-24 x 5/8, mid-grip ......... 2
36703-148 Oil Seal (used with remote load regulator 36703-185 Screw, phil. bdg. hd., 8-32 x 1/4 or #2 x 3/16
applications) ................................................1 drive screw .............................................. AR
36703-149 Spacer (used with integral load regulator 36703-186 Nameplate .................................................. 1
applications) ................................................1 36703-187 Screw, phil. rd. hd., 5-40 x 1/4 ................. AR
36703-150 Gasket (oil seal/spacer) ..............................1 36703-188 Nameplate insert...................................... AR
36703-151 Loading spring (load control bushing) .........1 36703-189 Column sub-assy (includes item 184) ......... 1
36703-152 Load control bushing ...................................1 36703-190 Gasket (Column/Case) ............................... 1
36703-153 Retaining ring, internal ................................1 36703-191 Seal ring ..................................................... 1
36703-154 Cotter pin, 1/16 x 3/8 ...................................2 36703-192 Not Used .......................................................
36703-155 Straight pin, drilled, 1/8 x 47/64 ...................1 36703-193 Not Used .......................................................
36703-156 Screw, hex. hd., 1/4-28 x 1-3/8 ...................2 36703-194 Not Used .......................................................
36703-157 Plain washer, 1/4 ........................................2 36703-195 Not Used .......................................................
36703-158 Triangular plate ...........................................1 36703-196 Power servo assy (12 ft-lb spring-return
36703-159 Speed setting servo assy (see Fig. 7-13) ....1 rotary motion w/tailrod) (see manual 36692)1
36703-160 Return spring (Speed setting piston) ...........1 36703-197 Gasket (Power cylinder/case) ..................... 1
36703-161 Performed packing 3/8 OD..........................1 36703-198 Screw, hex. hd., 5/16-18 x 1 ....................... 8
36703-162 Solenoid counterbalance spring ..................1 36703-199 Lock washer, split, 5/16 .............................. 8
36703-163 Bypass valve assy (Engine lube oil pressure 36703-200 Base assy (Std. PG) (see manual 36693) .. 1
failure shutdown- see manual 36652) .........1 36703-201 Oil seal (Preformed) .................................... 1
36703-164 Retainer screw ............................................1 36703-202 Power case assy (see manual 36600 ......... 1
36703-165 Plain washer, 1/4 ........................................1
92 Woodward
Figure 7-2. Exploded View of PGEV Governor Assembly (8571-561 Type)
Woodward 93

36703-251 Idler gear .....................................................1 36703-279 Thrust bearing............................................. 1
36703-252 Idler gear stud .............................................1 36703-280 Nut 8-32, reduced hex ................................ 1
36703-253 Snap ring.....................................................4 36703-281 Jam nut, hex., 5/16-24 ................................ 1
36703-254 Drain cock ...................................................1 36703-282 Nut, hex. .312-24 ........................................ 1
36703-255 Elbow ..........................................................1 36703-283 Bushing, shutdown ..................................... 1
36703-256 Oil level gauge ............................................1 36703-284 Shutdown rod.............................................. 1
36703-257 Pipe plug, 1/8 in. .........................................7 36703-285 Adjusting spring washer .............................. 1
36703-258 Drive gear ...................................................1 36703-286 Adjusting spring .......................................... 1
36703-259 Accumulator piston .....................................2 36703-287 Flyweight .................................................... 2
36703-260 Check plug ..................................................2 36703-288 Flyweight bearing........................................ 4
36703-261 Power case .................................................1 36703-289 Screw, rd. hd., split, 8-32 x 5/16 ................. 1
36703-262 Case-to-column dowel pin...........................2 36703-290 Lockwasher, split, No. 8 .............................. 1
36703-263 Accumulator spring (small) ..........................2 36703-291 Spring coupling assembly ........................... 1
36703-264 Spring seat ..................................................2 36703-292 Screw, fil. hd. 5-40 x 9/32 ........................... 8
36703-265 Accumulator spring (large) ..........................2 36703-293 Lock washer, No. 5 ..................................... 8
36703-266 Gasket.........................................................1 36703-294 Flyweight head............................................ 1
36703-267 Spring seat ..................................................1 36703-295 Flyweight pin - limit pin ............................... 4
36703-268 Buffer springs ..............................................2 36703-296 Cotter pin .................................................... 8
36703-269 Plug .............................................................1 36703-297 Snap ring .................................................... 1
36703-270 O-Ring.........................................................1 36703-298 Compensating bushing ............................... 1
36703-271 Snap ring.....................................................1 36703-299 Pilot valve plunger ...................................... 1
36703-272 Buffer piston ................................................1 36703-300 Centering bearing ....................................... 1
36703-273 Speeder spring check plug..........................1 36703-301 Oil seal ring ................................................. 1
36703-274 Speeder spring ............................................1 36703-302 Flyweight head gear ................................... 1
36703-275 Pilot valve plunger nut .................................1 36703-303 Pipe plug, 1/16 ............................................ 5
36703-276 Cotter pin ....................................................1 36703-304 O-ring .......................................................... 1
36703-277 Spring..........................................................1 36703-305 Loading Spring (Pilot Valve) ....................... 1
36703-278 Speeder spring seat ....................................1 36703-306 to 360 Not Used
94 Woodward
Figure 7-3. Exploded View of Power Case and Pilot Valve Assembly
Woodward 95

Ref. No. Part Name ..................................... Quantity
36703-361 Base ........................................................... 1
36703-362 Seal ............................................................ 1
36703-363 Bearing ....................................................... 1
36703-364 Shaft ........................................................... 1
36703-365 Pin .............................................................. 2
36703-366 Screw, cap, hex. hd., 5/16-18 x 1 ............... 8
36703-367 Bearing Retainer ........................................ 1
36703-368 Screw, cap, hex. hd., 1/4-28 x 5/8 .............. 3
36703-369 to 400 Not Used
Figure 7-4. Exploded View of Standard Base

96 Woodward

Ref. No. Part Name ......................................Quantity Ref. No. Part Name ..................................... Quantity
36703-401 O-Ring ........................................................ 1 36703-414 Nut, tailrod, flex-loc, 3/8-24 ........................ 1
36703-402 Ring, spring guard seal............................... 1 36703-415 Nut, tailrod, lift ............................................ 1
36703-403 Spring, spring guard seal ............................ 1 36703-416 Washer, shake-proof, 3/8 ........................... 1
36703-404 Screw, fil. hd., 10-32 x 3/8 .......................... 2 36703-417 Power piston and rod assembly ................. 1
36703-405 Washer, No. 10 .......................................... 2 36703-418 Valve, needle ............................................. 1
36703-406 Scale, piston gap ........................................ 1 36703-419 O-ring ......................................................... 1
36703-407 Screw, cap, soc. hd., 1/4-28 x 1/2 .............. 4 36703-420 Power cylinder assembly............................ 1
36703-408 Washer, shake-proof, 1/4 ........................... 1 36703-421 Seal, oil, type P .......................................... 1
36703-409 Spring guard ............................................... 1 36703-422 Seal, oil, type G .......................................... 1
36703-410 Gasket, spring guard .................................. 1 36703-423 Pin, taper .................................................... 1
36703-411 Spring, power ............................................. 1 36703-424 Pin, cotter, 1/16 x 3/8 ................................. 1
36703-412 Pin , fuel indicator ....................................... 1 36703-425 Rod end...................................................... 1
36703-413 Tailrod, power piston .................................. 1 36703-426 through 450 Not used
Figure 7-5. Exploded View of Linear Power Servo
Woodward 97

36703-451 Power Cylinder ............................................1 36703-471 Power Piston Link ....................................... 1
36703-452 Not Used ....................................................... 36703-472 External Retaining Ring .338 Free
36703-453 Screw, Locking Rd. Hd. Ph., 8-32 x 3/8 ......1 Diameter ..................................................... 1
36703-454 Pointer.........................................................1 36703-473 Needle Bearing, ID .688, OD .875, Length
36703-455 Pointer Bracket ...........................................1 .75............................................................... 1
36703-456 Screw, Socket Hd. Cap, 1/4-28 x 5/8 ..........2 36703-474 Piston Rod Pin ............................................ 1
36703-457 Washer, Flat, ID.265, OD .42 x .06 .............2 36703-475 Nut, Elastic Hex, 7/16-20 ............................ 1
36703-458 Screw, U Drive 2 x 3/16 ..............................2 36703-476 Power Lever Pin ......................................... 1
36703-459 Terminal Shaft Scale ...................................1 36703-477 Screw, Socket Hd. Cap, 5/16- 18 x .875 ..... 2
36703-460 Rack Dial Lever ...........................................1 36703-478 Lockwasher, High Collar, 5/16 .................... 2
36703-461 Screw, Socket Head Cap, 1/4- 28 x 1 .........1 36703-479 Power Lever Assembly ............................... 1
36703-462 Needle Valve ...............................................1 36703-480 Power Piston Link ....................................... 1
36703-463 Preformed Packing......................................1 36703-481 External Retaining Ring .693 Free
36703-464 Oil Seal .......................................................1 Diameter ..................................................... 1
36703-465 Screw, Socket Hd. Cap, 3/8-16 x 1 .............4 36703-482 External Retaining Ring .338 Free
36703-466 Lockwasher, High Collar, 3/8 ......................4 Diameter ..................................................... 1
36703-467 Serrated Terminal Shaft ..............................1 36703-483 Power Cylinder to Cover Gasket................. 1
36703-468 Needle Bearing, ID .812, OD 1.062, Length 36703-484 Power Cylinder Cover ................................. 1
.875 ............................................................1 36703-485 Washer, Flat, ID .266, OD .421, .06 Thick .. 8
36703-469 Oil Seal .......................................................1 36703-486 Screw, Socket Hd. Cap 1/4-28 x .75 ........... 8
36703-470 External Retaining Ring .693 Free 36703-487 through 500 Not used
Diameter .....................................................1
98 Woodward
Figure 7-6. Exploded View of Rotary Power Servo
Woodward 99

36703-501 Not Used 36703-516 O-ring 2.012 OD ......................................... 1
36703-502 Union Assy - limiter bulkhead......................1 36703-517 Bellofram spacer ......................................... 1
36703-503 Lock-nut, Union assembly ...........................1 36703-518 Diaphragm .................................................. 1
36703-504 Screw - Type U drive, 6 x 3/8 ......................1 36703-519 Diaphragm washer ...................................... 1
36703-505 Plug .............................................................1 36703-520 Nut, hex, 10-32 (special) ............................. 1
36703-506 Piston spring ...............................................1 36703-521 Load spring ................................................. 1
36703-507 Shutdown piston .........................................1 36703-522 Spring seat (adjustment screw) .................. 1
36703-508 Valve bushing gasket ..................................1 36703-523 O-ring, 2.0 12 OD ....................................... 1
36703-509 Valve bushing .............................................1 36703-524 Diaphragm cap ........................................... 1
36703-510 Washer........................................................1 36703-525 Plug ............................................................ 1
36703-511 Screw, soc. hd., 1/4-28 x 3/8 .......................1 36703-526 Washer, split lock, 17/64 ............................. 4
36703-512 Shutdown valve plunger ..............................1 36703-527 Screw, soc. hd., 1/4-28 x 2 ......................... 4
36703-513 Diaphragm ..................................................1 36703-528 Plunger ....................................................... 1
36703-514 Differential piston .......................................... 36703-529 through 550 Not Used
36703-515 O-ring, .316 OD ...........................................1
Figure 7-7. Exploded View of Differential Area Lube Oil Shutdown
100 Woodward

Ref. No. Part Name ......................................Quantity Ref. No. Part Name ..................................... Quantity
36703-551 Not Used 36703-563 Diaphragm.................................................. 1
36703-552 Union Assy - limiter bulkhead ..................... 1 36703-564 Diaphragm washer ..................................... 1
36703-553 Lock-nut, Union assembly .......................... 1 36703-565 Nut, hex, 10-32 (special) ............................ 1
36703-554 Screw - Type U drive, 6 x 3/8 ..................... 1 36703-566 Load spring ................................................ 1
36703-555 Plug ............................................................ 1 36703-567 Spring seat (adjustment screw) .................. 1
36703-556 Piston spring ............................................... 1 36703-568 O-ring, 2.0 12 OD ....................................... 1
36703-557 Shutdown piston ......................................... 1 36703-569 Diaphragm cap ........................................... 1
36703-558 Valve bushing gasket ................................. 1 36703-570 Plug ............................................................ 1
36703-559 Valve bushing ............................................. 1 36703-571 Washer, split lock, 17/64 ............................ 4
36703-560 Washer ....................................................... 1 36703-572 Screw, soc. hd., 1/4-28 x 2 ......................... 4
36703-561 Screw, soc. hd., 1/4-28 x 3/8 ...................... 1 36703-573 Plunger ....................................................... 1
36703-562 Shutdown valve plunger ............................. 1 36703-574 through 609 Not Used
Figure 7-8. Exploded View of Low Lube Oil Shutdown
Woodward 101

36703-601 through 609 Not Used 36703-619 Nut, seal retainer ........................................ 1
36703-610 O-ring ..........................................................1 36703-620 Counterbalance spring (solenoid speed
36703-611 Bypass valve spring seat ............................1 setting only) ................................................ 1
36703-612 Bypass valve spring ....................................1 36703-621 Adjustment sleeve ...................................... 1
36703-613 Bypass valve plunger ..................................1 36703-622 Time delay pointer ...................................... 1
36703-614 Roll pin ........................................................1 36703-623 Retainer spring washer ............................... 1
36703-615 Bypass valve body ......................................1 36703-624 Retainer spring collar .................................. 1
36703-616 Retainer spring ............................................1 36703-625 Bushing retainer spring ............................... 1
36703-617 Retainer sleeve ...........................................1 36703-626 Screw, hex. hd., 1/4-28 x 3/4 ...................... 1
36703-618 O-ring ..........................................................1 36703-627 through 700 Not used
Figure 7-9. Exploded View of Time Delay and Bypass Valve
102 Woodward

Ref. No. Part Name ........................... Quantity
36703-701 Overriding valve plunger.................. 1
36703-702 Return spring Overriding valve
plunger ............................................ 1
36703-703 Screw, phil. rd. hd., 10-32 x 1/4 ....... 1
36703-704 Plain washer, #10 ............................ 1
36703-705 Load control indicator assy .............. 1
36703-706 Cotter pin, 1/16 x 1/2 ....................... 1
36703-707 Knob pin .......................................... 1
36703-708 Knob ................................................ 1
36703-709 Knob spring ..................................... 1
36703-710 Range adjustment screw ................. 1
36703-711 Load control floating lever ............... 1
36703-712 Cotter pin, 1/16 x 3/8 ....................... 2
36703-713 Load control link .............................. 2
36703-714 Fulcrum block (Load control) ........... 1
36703-715 Screw, soc. hd., 1/4-28 x 3/4 ........... 1
36703-716 Eccentric .......................................... 1
36703-717 Connecting block ............................. 1
36703-718 Indicator actuating washer ............... 1
36703-719 Nut, 5/16-24 ..................................... 1
36703-720 Retaining ring .................................. 1
36703-721 Spring retainer ................................. 1
36703-722 Load control spring Outer ................ 1
36703-723 Load control spring (Inner) .............. 1
36703-724 Nut, 5/16-24 ..................................... 1
36703-725 Spring collar .................................... 1
36703-726 Pilot valve plunger (Load control) .... 1
36703-727 Overriding piston ............................. 1
36703-728 Tapered plug, 1/4-28 (Special) ..... AR
36703-729 Cylinder head (Press-fit) .................. 1
36703-730 Overriding cylinder........................... 1
36703-731 through 740 Not Used
Figure 7-10. Exploded View of Load Control Pilot Valve

Assembly
Woodward 103

36703-741 Pipe plug, soc. hd., 1/8 NPTF .....................1 36703-776 Screw, fil. hd., 8-32 x .750 .......................... 2
36703-742 Dowel pin, 1/4 x 1 .......................................4 36703-777 Screw, fil. hd., 8-32 x .750 .......................... 2
36703-743 Screw, soc. hd., 1/4-28 x 1..........................2 36703-778 Commutator plate ....................................... 1
36703-744 Nut, 1/4-28 ..................................................1 36703-779 Spacer ........................................................ 1
36703-745 Lockwasher, int. tooth, 1/4 ..........................2 36703-780 Spacer, .375 OD x .203 ID x .250 ............... 4
36703-746 Stud.............................................................2 36703-781 Lead Wire retainer ...................................... 1
36703-747 End plate plug .............................................1 36703-782 Lockwasher, No. 6 ...................................... 2
36703-748 Lock washer, split, 1/4.................................2 36703-783 Fiber washer ............................................... 2
36703-749 End plate .....................................................1 36703-784 Terminal block assembly ............................ 1
36703-750 Needle bearing ............................................2 36703-785 Screw, Ph. Pan. Hd., 6-32 x 1/2.................. 2
36703-751 Oil seal ring .................................................1 36703-786 Spacer, resistor pack .437 OD x. 031 ID x
36703-752 Housing and divider assy ............................1 1.00............................................................. 2
36703-753 Insert spring ................................................2 36703-787 Fiber Washer, extruded, insulating ............. 2
36703-754 Vane insert ..................................................2 36703-788 Lockwasher, int tooth, No. 8 ....................... 2
36703-755 Servomotor shaft .........................................1 36703-789 Screw, soc hd, 8-32 x 3/8 ........................... 2
36703-756 Oil seal ring .................................................1 36703-790 Commutator and resistor pack assy ........... 1
36703-757 Supply valve sleeve ....................................1 36703-791 Nut, self-locking, 8-32 ................................. 2
36703-758 Supply valve spring .....................................1 36703-792 Nut, hex., elastic, 8-32 ................................ 2
36703-759 Supply valve plunger (load control) .............1 36703-793 Screw cap, soc. hd., 8-32 x 1-1/8 ............... 2
36703-760 Needle bearing ............................................2 36703-794 Lockwasher, split, No. 8 .............................. 2
36703-761 Back plate ...................................................1 36703-795 Screw, soc. hd., 1/4-28 x 3 ......................... 4
36703-762 Lockwasher, split, 1/4..................................2 36703-796 Lockwasher, split, 1/4 ............................... 12
36703-763 Screw, soc. hd., 1/4-28 x 3/4 .......................2 36703-797 Screw, soc. hd., 1/4-28 x 3 ......................... 8
36703-764 Pin, straight, 1/4 x 3/4 .................................4 36703-798 Drain valve .................................................. 1
36703-765 O-ring 11/16 OD ..........................................2 36703-799 Dial glass gasket......................................... 1
36703-766 Retaining ring, external ...............................1 36703-800 Dial glass .................................................... 1
36703-767 O-ring ..........................................................1 36703-801 Dial plate ..................................................... 1
36703-768 Side plate ....................................................1 36703-802 Screw, Phil. flat hd., 6-32 x 3/8 ................... 6
36703-769 Side plate gasket ........................................1 36703-803 Spanner nut ................................................ 1
36703-770 Elbow 90 .....................................................1 36703-804 Keyed lock washer ...................................... 1
36703-771 Plug, hex. socket .250 18 ............................1 36703-805 Indicator button ........................................... 1
36703-772 Lockwasher, split, 1/4..................................1 36703-806 Contact brush and indicator assy................ 1
36703-773 Screw, soc. hd. 1/4-28 x 3/4......................10 36703-807 Brush drive shaft ......................................... 1
36703-774 Cover gasket ...............................................1 36703-808 Cover .......................................................... 1
36703-775 Screw, Ph. flat head., 8-32 x .375 ...............2 36703-809 through 840.....................................Not used
104 Woodward
Figure 7-11. Exploded View of Vane Servo (Resistor Pack)
Woodward 105

36703-841 Pipe plug, soc. hd., 1/8 NPTF .....................1 36703-866 Seal ............................................................ 1
36703-842 Dowel pin, 1/4 x 1 .......................................2 36703-867 Seal Support ............................................... 1
36703-843 Screw, socket hd, cap 10 32 Length 3/8 .....1 36703-868 Paper Insulator ........................................... 1
36703-844 Washer ID.203, OD.438 x .032 ...................1 36703-869 Wave Washer ............................................. 1
36703-845 Vane Position Pointer..................................1 36703-870 Ceramic Resistor ........................................ 1
36703-846 Double Lip Seal ...........................................1 36703-871 Clamping Plate ........................................... 1
36703-847 Vane Position Indicator ...............................1 36703-872 Screw, Locking Ph. Pan Hd, SS 8-32 Length
36703-848 Screw, socket hd., cap, 1/4-28 x .625 .........2 1/2............................................................... 2
36703-849 Lockwasher 1/4 ...........................................2 36703-873 Spacer ........................................................ 2
36703-850 Plain Washer ...............................................2 36703-874 Contact Beam Spring Assy. ........................ 1
36703-851 Plate ............................................................1 36703-875 Screw, Socket hd., cap, 10-32 x 5/8 ........... 1
36703-852 Rotary Servo Housing .................................1 36703-876 Split Lockwasher # 10 ................................. 1
36703-853 Screw, socket hd., cap 8-32 x 1/2 ...............2 36703-877 Washer, ID .203, OD .438 x .032 ................ 1
36703-854 Washer, ID .172 x OD .281 x .047 ..............2 36703-878 Packing ....................................................... 1
36703-855 Dowel Pin ....................................................2 36703-879 Wire Assembly ............................................ 1
36703-856 Rotary Servo Vane ......................................2 36703-880 Screw, Ph. Pan Hd., 8-32 x 1/4................... 1
36703-857 Vane Load Spring .......................................2 36703-881 Lockwasher Int. Tooth #8 ........................... 1
36703-858 Vane Insert ..................................................2 36703-882 Terminal Block ............................................ 1
36703-859 Rotary Servo Shaft ......................................1 36703-883 Screw, Ph. Pan Hd. 8-32 x 5/8.................... 2
36703-860 Back Plate ...................................................1 36703-884 Lockwasher Int Tooth # 8 ........................... 2
36703-861 Dowel Pin ....................................................2 36703-885 Cable Clamp ............................................... 1
36703-862 Plain Washer .265 x .40 x.05 Thick .............2 36703-886 Cover Gasket .............................................. 1
36703-863 Screw, soc. hd., (self locking ) 1/4-28 x 36703-887 Cover .......................................................... 1
1//2 ..............................................................2 36703-888 Screw, Socket Hd. Cap 1/4-20 x 1/2 ........... 4
36703-864 Gasket.........................................................1 36703-889 Lockwasher, Hi Collar 1/4 ........................... 4
36703-865 Side Plate....................................................1 36703-890 through 940 Not used
106 Woodward
Figure 7-12. Exploded View of Vane Servo (Ceramic Resistor)
Woodward 107
Parts List For Figure 7-13

36703-941 Speeder Spring Cylinder .............................2 36703-970 Not Used
36703-942 Lower Floating Lever...................................2 36703-971 Floating Lever Assy. ................................... 1
36703-943 Drilled Straight Pin ......................................2 36703-972 Spring Lever ............................................... 1
36703-944 Hitch Pin....................................................10 36703-973 Nut 10-32 .................................................... 1
36703-945 Speed Droop Fulcrum Pin ...........................2 36703-974 Start Fuel Limit Lever .................................. 1
36703-946 Floating Lever Link ......................................2 36703-975 Limit Adj. Screw .......................................... 1
36703-947 Washer ID .203, OD .438 x .032 .................2 36703-976 Not Used ..................................................... 1
36703-948 Link Adj. Spring ...........................................2 36703-977 Rebalance Rocker Arm ............................... 7
36703-949 Floating Lever Link ......................................2 36703-978 Hitch Pin ..................................................... 1
36703-950 Drilled Straight Pin .984 Long .....................1 36703-979 Headed Pin ................................................. 1
36703-951 Plain Washer ID .453, OD .75 x .064 ..........2 36703-980 Stop Block................................................... 1
36703-952 Adjustable Fulcrum Pin ...............................2 36703-981 Spring Washer ............................................ 1
36703-953 Speed Setting Nut .......................................2 36703-982 Clamp Bracket ............................................ 1
36703-954 Spacer Washer ID .13025, OD .385 x .120 .2 36703-983 Socket Head Cap Screw ............................. 1
36703-955 Plain Washer ID .203, OD .438, x .032 .......3 36703-984 Pin .............................................................. 1
36703-956 Power Piston Fulcrum Block .......................1 36703-985 Headed Pin ................................................. 1
36703-957 Not Used ....................................................... 36703-986 Headed Pin ................................................. 1
36703-958 Speed Setting Lever....................................2 36703-987 Pivot Pin Link .............................................. 1
36703-959 Headed Pin .................................................4 36703-988 Pivot Valve Link .......................................... 1
36703-960 Pivot Pin Link ..............................................2 36703-989 Straight Pin ................................................. 1
36703-961 Floating Lever Assy.....................................1 36703-990 Straight Pin ................................................. 1
36703-962 Hex Nut 10-32 .............................................2 36703-991 Pilot Valve Strap ......................................... 2
36703-963 Speed Setting Stop Screw (Oval Point) 10- 36703-992 Eccentric ..................................................... 1
32 x 1 .........................................................2 36703-993 Adjusting Block ........................................... 1
36703-964 Speed Indicator Scale .................................2 36703-994 Socket Head Cap Screw ............................. 1
36703-965 Hex Hd. Machine Screw 10-32 x 3/8 ...........2 36703-995 Washer ....................................................... 2
36703-966 Washer ID .203, OD .438 x .064 .................2 36703-996 Cotter Pin, Stainless Steel .......................... 2
36703-967 Speed Setting Piston...................................2 36703-997 Drilled Pin ................................................... 1
36703-968 Drilled Straight Pin 1-5/32 Long ..................1 36703-998 through 1000 Not Used
36703-969 Fulcrum Block .............................................1
108 Woodward
Figure 7-13. Exploded View of Speed Setting Servo
Woodward 109

Ref. No. Part Name .................................. Quantity Ref. No. Part Name .................................. Quantity
36703-1001 Sensor piston sleeve ................................1 36703-1033 Orifice case .............................................. 1
36703-1002 Sensor piston ...........................................1 36703-1034 Washer, ID 3/16, OD 3/8, (max.) x 1/16 ... 2
36703-1003 Screw, button soc. hd., Nylok, 8-32 x 3/8 .1 36703-1035 Gasket ................................................... 33
36703-1004 Roll pin, 1/8 x 3/8 .....................................1 36703-1036 Orifice plate ............................................ 32
36703-1005 Fuel limit cam ...........................................1 36703-1037 Orifice pack spring ................................... 1
36703-1006 Spring seat ...............................................1 36703-1038 Washer, ID 9/64, OD 3/8, (max.) x 1/32 ... 1
36703-1007 Restoring spring .......................................1 36703-1039 Retaining ring, internal ............................. 1
36703-1008 Restoring spring seat ...............................1 36703-1040 Check valve assy. .................................... 1
36703-1009 Bleed valve diaphragm .............................1 36703-1041 O-ring, OD 1/2.......................................... 1
36703-1010 Pin, .059 x .082 dia. x 0.782, overall 36703-1042 Filter screen ............................................. 1
length .......................................................1 36703-1043 O-ring, 1/2 OD.......................................... 1
36703-1011 Valve seat ................................................1 36703-1044 Cotter pin 1/16 x 3/8................................. 1
36703-1012 Retaining ring, internal (used with item 36703-1045 Cotter pin 1/16 x 3/8................................. 1
1016 only) ................................................1 36703-1046 Bellcrank .................................................. 1
36703-1013 Bellows output strap .................................1 36703-1047 Straight pin, drilled ................................... 1
36703-1014 Bellows spacer (used with item 1016 36703-1048 Cotter pin, 1/16 x 5/8................................ 1
only) .........................................................1 36703-1049 Needle bearing......................................... 1
36703-1015 O-ring, 1-1/4 OD .......................................1 36703-1050 Fuel limit floating lever ............................. 1
36703-1016 Sensor bellows (absolute pressure type) .1 36703-1051 Pivot ......................................................... 1
36703-1017 Ferrule, 1/4 tube .......................................1 36703-1052 Fuel limit lever .......................................... 1
36703-1018 Lockwasher, #10 ......................................1 36703-1053 Loading spring ......................................... 1
36703-1019 Screw, soc. hd., 10-32 x 1-1/2..................1 36703-1054 Cotter pin, 1/16 x 5/8................................ 1
36703-1020 Screw, hex. hd., 1/4-28 x 3/4....................1 36703-1055 Retaining ring, E-type .............................. 1
36703-1021 Washer, soft copper .................................1 36703-1056 Adjusting screw, fuel limit ......................... 1
36703-1022 Eccentric ..................................................1 36703-1057 Feedback lever ........................................ 1
36703-1023 Gasket, copper .........................................1 36703-1058 Pivot pin (fuel limit lever) .......................... 1
36703-1024 Steel ball ..................................................1 36703-1059 Linkage bracket........................................ 1
36703-1025 Screw, button, soc. hd., Nylok, 8-32 x 36703-1060 Screw, soc. hd., 10-32 x 1/2 .................... 2
3/8 ............................................................2 36703-1061 Lockwasher, #10 ...................................... 2
36703-1026 O-ring, 0.375 OD ......................................1 36703-1062 Amplifier piston ........................................ 1
36703-1027 Cylinder head ...........................................1 36703-1063 Pivot pin (bellcrank) ................................. 1
36703-1028 Lockwasher, 1/4 .......................................1 36703-1064 Amplifier pilot valve plunger ..................... 1
36703-1029 Screw, soc. hd., 1/4-28 x 1-3/4.................1 36703-1065 Pilot valve loading spring ......................... 1
36703-1030 Lockwasher, 1/4 .......................................1 36703-1066 Housing .................................................... 1
36703-1031 Screw, soc. hd., 1/4-28 x 1-1/8.................1 36703-1067 Through 1080 Not Used
36703-1032 Not Used
110 Woodward
Figure 7-14. Exploded View of Fuel Limiter
Woodward 111

Ref. No. Part Name ................................... Quantity
36703-1081 Plug and filter assy. ................................. 1
36703-1082 Preformed packing, ID 1.049 x .103 ........ 1
36703-1083 Preformed packing, ID .674 x .103 .......... 1
36703-1084 Preformed packing, ID 1.051 x .070 ........ 1
36703-1085 Preformed packing, ID .301 x .070 .......... 1
36703-1086 Screw, soc. hd., 1/4-28 x 2-3/4 ............... 4
36703-1087 Lockwasher, Split, 1/4 ............................. 4
36703-1088 Oil Filter Case .......................................... 1
36703-1089 through 1100 .............................. Not Used
Figure 7-15. Exploded View of Oil Filter
112 Woodward
[This page intentionally left blank]
Woodward 113

36703-1101 Nut, 3/4-32 ...............................................5 36703-1122 Jam nuts (Lube oil signal switch) ............. 1
36703-1102 Solenoid plunger stop ..............................5 36703-1123 Switch mounting bracket .......................... 1
36703-1103 Solenoid case...........................................5 36703-1124 Switch bracket clamp plate ...................... 1
36703-1104 Solenoid load spring .................................5 36703-1125 Connector plate (used with item 1134) .... 1
36703-1105 Paper insulator .........................................5 36703-1126 Electrical connector (Amphenol) .............. 1
36703-1106 Solenoid coil .............................................5 36703-1127 Screw, fil. 6-32 x 3/8 ................................ 4
36703-1107 Solenoid plunger ......................................5 36703-1128 Connector plate gasket (sq. hole) ............ 1
36703-1108 Snap ring ..................................................5 36703-1129 Lockwasher, int. tooth, #6 ........................ 4
36703-1109 Solenoid plunger pushrod ........................5 36703-1130 Screw, flat hd., 10-32 x 3/8 ...................... 4
36703-1110 Washer, Beryllium copper ........................5 36703-1131 Connector plate (used with item 1134) .... 1
36703-1111 Insulator bushing (Teflon).......................10 36703-1132 Screw, flat hd., 10-32 x 3/8 ...................... 4
36703-1112 Solenoid guide .........................................5 36703-1133 Connector plate gasket (rd. hole) ............. 1
36703-1113 Guide bushing; press fit .........................10 36703-1134 Electrical connector (Pyle National) ......... 1
36703-1114 Screw, rd. hd., 8 x 1-1/4, type 2 ...............3 36703-1135 Soldering Shield Washer ....................... 10
36703-1115 Plain washer, 13/16, 7/16 x 1/32 ..............3 36703-1136 Solenoid Plunger Assy. ............................ 5
36703-1116 Screw, soc., hd., 10-32 x 2-1/4.................2 36703-1137 Snap Ring ................................................ 5
36703-1117 Washer, splitlock, #10 ..............................2 36703-1138 Insulator bushing, (Teflon) ..................... 10
36703-1118 Solenoid bracket ......................................1 36703-1139 Guide bushing, press fit ........................... 5
36703-1119 Setscrew, soc. hd., cup pt., 10-32 x 1/4 ...5 36703-1140 Lube Oil Signal Switch ............................. 1
36703-1120 Speed nut, #11, type J .............................3 36703-1141 Solenoid guide ......................................... 1
36703-1121 Wiring shield.............................................1 36703-1142 through 1150 Not Used
114 Woodward
Figure 7-16. Exploded View of Electrical Receiver Assembly
Woodward 115

36703-1151 Stainless Steel Tubing Assy. ....................1 36703-1181 Failure Plunger......................................... 1
36703-1152 Stainless Steel Tubing Assy .....................1 36703-1182 Diaphragm ............................................... 1
36703-1153 Screw, Soc. Hd. Cap, 1/4 20 x 3.00 (SST)2 36703-1183 Diaphragm Washer .................................. 1
36703-1154 Split Lockwasher, ID 1/4, OD .365 max., x 36703-1184 Plunger End ............................................. 1
078. ..........................................................2 36703-1185 Straight Pin for Plunger End .................... 1
36703-1155 Screw Soc., Cap, 10-32 x 7/8 ..................2 36703-1186 Needle Bearing ........................................ 2
36703-1156 Split Lockwasher #10 ...............................2 36703-1187 Diaphragm Plate ...................................... 1
36703-1157 Switch Cover ............................................1 36703-1188 Screw, fil. hd., 1/4-20 x 3/4 ...................... 4
36703-1158 Preformed Packing ID 2.55 x .103 ...........1 36703-1189 Lock washer, split, ID 1/4, OD. 365 Max.,
36703-1159 Toggle Switch/Plate Mounting Nut ...........1 x .078 ....................................................... 4
36703-1160 Switch Mounting Plate ..............................1 36703-1190 Ratio Lever .............................................. 1
36703-1161 Screw, Soc., Hd., Cap, 6-32 x 3/8 ............2 36703-1191 Plain Washer #8....................................... 2
36703-1162 Split Lockwasher #6 .................................2 36703-1192 Ratio Lever Block ..................................... 1
36703-1163 Plain washer ID .141, OD .37, x .031 .......1 36703-1193 Straight Pin .............................................. 1
36703-1164 Water Shutdown Case Assy.....................1 36703-1194 Strap Clamp ............................................. 2
36703-1165 Sleeve ......................................................1 36703-1195 Screw, Hex Hd., 1/4-28 x 1-1/8 ................ 4
36703-1166 Buffer Spring ............................................1 36703-1196 Split Lockwasher 1/4 ................................ 4
36703-1167 Preformed Packing, .364 ID x .070 .........1 36703-1197 Water Box Diaphragm .............................. 1
36703-1168 Wiring Tube ..............................................1 36703-1198 Water Box Diaphragm Washer ................ 1
36703-1169 Preformed Packing ID .364 x .070 ...........1 36703-1199 Nut, Lock 10-32........................................ 1
36703-1170 Wires .....................................................AR 36703-1200 Load Spring ............................................. 1
36703-1171 Preformed Packing ID .364 x .070 ...........1 36703-1201 Load Spring Retainer ............................... 1
36703-1172 Not Used ..................................................1 36703-1202 Adjustment Screw .................................... 1
36703-1173 Not Used .................................................... 36703-1203 Roll Pin 1/16 x 7/16 .................................. 1
36703-1174 Shutdown Plunger ....................................1 36703-1204 Preformed Packing 3/8 OD ...................... 1
36703-1175 Failure Piston Spring ................................1 36703-1205 Water Box ................................................ 1
36703-1176 Failure Piston ...........................................1 36703-1206 Screw, Soc. Hd. Cap, 10-32 x 5/8 ............ 4
36703-1177 Bushing Gasket ........................................1 36703-1207 Split Lockwasher #10 ............................... 4
36703-1178 Retainer plate (bushing assy.)..................1 36703-1208 Nut, Hex Drilled 1/4-28 ............................. 1
36703-1179 Plain Washer, ID .25, OD .485, x .031 .....1 36703-1209 Plain washer ID 11/64, x OD 1/2, x .064 .. 1
36703-1180 Screw, Soc. Hd., Cap, 1/4-28 x 3/8 ..........1
116 Woodward
Figure 7-17. Exploded View of Water Box
Woodward 117
Chapter 8.
Product Support and Service Options
Product Support Options

If you are experiencing problems with the installation, or unsatisfactory
performance of a Woodward product, the following options are available:
1. Consult the troubleshooting guide in the manual.
2. Contact the OE Manufacturer or Packager of your system.
3. Contact the Woodward Business Partner serving your area.
4. Contact Woodward technical assistance via email
(EngineHelpDesk@Woodward.com) with detailed information on the
product, application, and symptoms. Your email will be forwarded to an
appropriate expert on the product and application to respond by telephone
or return email.
5. If the issue cannot be resolved, you can select a further course of action to
pursue based on the available services listed in this chapter.
OEM or Packager Support: Many Woodward controls and control devices are
installed into the equipment system and programmed by an Original Equipment
Manufacturer (OEM) or Equipment Packager at their factory. In some cases, the
programming is password-protected by the OEM or packager, and they are the best
source for product service and support. Warranty service for Woodward products
shipped with an equipment system should also be handled through the OEM or
Packager. Please review your equipment system documentation for details.
Woodward Business Partner Support: Woodward works with and supports a

global network of independent business partners whose mission is to serve the
users of Woodward controls, as described here:
 A Full-Service Distributor has the primary responsibility for sales, service,
system integration solutions, technical desk support, and aftermarket
marketing of standard Woodward products within a specific geographic area
and market segment.
 An Authorized Independent Service Facility (AISF) provides authorized
service that includes repairs, repair parts, and warranty service on
Woodward's behalf. Service (not new unit sales) is an AISF's primary
mission.
 A Recognized Engine Retrofitter (RER) is an independent company that
does retrofits and upgrades on reciprocating gas engines and dual-fuel
conversions, and can provide the full line of Woodward systems and
components for the retrofits and overhauls, emission compliance upgrades,
long term service contracts, emergency repairs, etc.
A current list of Woodward Business Partners is available at

www.woodward.com/directory.
Product Service Options

Depending on the type of product, the following options for servicing Woodward
products may be available through your local Full-Service Distributor or the OEM
or Packager of the equipment system.
 Replacement/Exchange (24-hour service)
 Flat Rate Repair
 Flat Rate Remanufacture
118 Woodward
Replacement/Exchange: Replacement/Exchange is a premium program
designed for the user who is in need of immediate service. It allows you to
request and receive a like-new replacement unit in minimum time (usually within
24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime.
This option allows you to call your Full-Service Distributor in the event of an
unexpected outage, or in advance of a scheduled outage, to request a
replacement control unit. If the unit is available at the time of the call, it can
usually be shipped out within 24 hours. You replace your field control unit with
the like-new replacement and return the field unit to the Full-Service Distributor.
Flat Rate Repair: Flat Rate Repair is available for many of the standard
mechanical products and some of the electronic products in the field. This
program offers you repair service for your products with the advantage of
knowing in advance what the cost will be.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat
Rate Repair option, with the exception that the unit will be returned to you in “like-
new” condition. This option is applicable to mechanical products only.
Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned for repair,
please contact your Full-Service Distributor in advance to obtain Return
Authorization and shipping instructions.
When shipping the item(s), attach a tag with the following information:
 return number;
 name and location where the control is installed;
 name and phone number of contact person;
 complete Woodward part number(s) and serial number(s);
 description of the problem;
 instructions describing the desired type of repair.
Packing a Control
Use the following materials when returning a complete control:
 protective caps on any connectors;
 antistatic protective bags on all electronic modules;
 packing materials that will not damage the surface of the unit;
 at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
 a packing carton with double walls;
 a strong tape around the outside of the carton for increased strength.
To prevent damage to electronic components caused by improper

handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Replacement Parts
When ordering replacement parts for controls, include the following information:
 the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
 the unit serial number, which is also on the nameplate.
Woodward 119
Engineering Services
Woodward’s Full-Service Distributors offer various Engineering Services for our
products. For these services, you can contact the Distributor by telephone or by
email.
 Technical Support
 Product Training
 Field Service
Technical Support is available from your equipment system supplier, your local
Full-Service Distributor, or from many of Woodward’s worldwide locations,
depending upon the product and application. This service can assist you with
technical questions or problem solving during the normal business hours of the
Woodward location you contact.
Product Training is available as standard classes at many Distributor locations.

Customized classes are also available, which can be tailored to your needs and
held at one of our Distributor locations or at your site. This training, conducted by
experienced personnel, will assure that you will be able to maintain system
reliability and availability.
Field Service engineering on-site support is available, depending on the product

and location, from one of our Full-Service Distributors. The field engineers are
experienced both on Woodward products as well as on much of the non-
Woodward equipment with which our products interface.
For information on these services, please contact one of the Full-Service

Distributors listed at www.woodward.com/directory.
Contacting Woodward’s Support Organization

For the name of your nearest Woodward Full-Service Distributor or service
facility, please consult our worldwide directory published at
www.woodward.com/directory.
You can also contact the Woodward Customer Service Department at one of the
following Woodward facilities to obtain the address and phone number of the
nearest facility at which you can obtain information and service.
Products Used In Products Used In Products Used In

Electrical Power Systems Engine Systems Industrial Turbomachinery
Systems
Facility---------------- Phone Number Facility---------------- Phone Number Facility---------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany: Germany------- +49 (711) 78954-510 India --------------- +91 (129) 4097100
Kempen ---- +49 (0) 21 52 14 51 India --------------- +91 (129) 4097100 Japan -------------- +81 (43) 213-2191
Stuttgart-- +49 (711) 78954-510 Japan -------------- +81 (43) 213-2191 Korea -------------- +82 (51) 636-7080
India --------------- +91 (129) 4097100 Korea -------------- +82 (51) 636-7080 The Netherlands - +31 (23) 5661111
Japan -------------- +81 (43) 213-2191 The Netherlands - +31 (23) 5661111 Poland--------------- +48 12 295 13 00
Korea -------------- +82 (51) 636-7080 United States ---- +1 (970) 482-5811 United States ---- +1 (970) 482-5811
Poland--------------- +48 12 295 13 00
United States ---- +1 (970) 482-5811
For the most current product support and contact information, please visit our
website directory at www.woodward.com/directory.
120 Woodward
Technical Assistance
If you need to contact technical assistance, you will need to provide the following information.
Please write it down here before contacting the Engine OEM, the Packager, a Woodward
Business Partner, or the Woodward factory:
General
Your Name
Site Location
Phone Number
Fax Number
Prime Mover Information

Manufacturer
Engine Model Number
Number of Cylinders
Type of Fuel (gas, gaseous, diesel,
dual-fuel, etc.)
Power Output Rating
Application (power generation, marine,
etc.)
Control/Governor Information
Control/Governor #1
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #2
Serial Number
Control/Governor #3
Serial Number
Symptoms
Description
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
Woodward 121
Appendix.
Auxiliary Equipment
Automatic Safety Shutdown and Alarms (Manual 36652)

A "Lube Oil Pressure Failure Shutdown and Alarm Device" (Figure 1-2 or 1-3)
protects the engine in the event of the loss of normal lube oil operating pressure.
It monitors lubricating-oil pressure and is so designed that the shutdown pressure
level becomes progressively higher as engine speed increases.
A second device, a "Lube Oil Pressure Failure With Excessive Vacuum

Shutdown and Alarm", has the added feature of monitoring the inlet side of the
engine oil pump. Excessive vacuum will trigger the shutdown and alarm system.
A time-delay feature (see Figure 1-2) allows the engine to be started without
lubricating-oil pressure yet prevents prolonged operation if a safe pressure level
is not reached within the preset time.
A "Cooling Water Pressure Failure Shutdown" device (Figure 1-3) protects the
engine from a drop in the normal operating pressure of the water cooling system.
A time-delay and bypass feature is common to the system when the oil and water
shutdown devices are used together.
Load Control Override (Manual 36695)

This mechanism overrides the normal functioning of the load-control system
reducing generator field excitation current during engine startup, wheel slip, or
transition.
Manifold Air Pressure Bias Fuel Limiter (Manuals 36601 and

36695)
The fuel limiter acts to restrict engine fuel during acceleration as a function of
manifold air pressure to ensure more complete combustion, reducing smoke to a
minimum and improving acceleration. Two models of this device are available, a
two-barrel model (manual 36601) or a single-barrel (inline) model (manual
36695). While physically dissimilar in appearance and installation, they are
essentially identical in function and achieve the same end result. Parts
information for the oil filter used in conjunction with either model fuel limiter is
found in Figure 7-16).
Two variations of bias linkages are available for use in conjunction with either
model fuel limiter as described above and are covered in detail in the applicable
fuel limiter manual.
Overspeed Valve
This is a backup safety mechanism used in conjunction with a separate
overspeed-shutdown trip. It monitors the tripping oil-supply pressure and causes
engine shutdown in the event the tripping oil pressure drops below a safe level.
See Figure 3-1 for a schematic representation of the valve.
122 Woodward
Woodward 123
We appreciate your comments about the content of our publications.
Send comments to: icinfo@woodward.com
Please reference publication 36703.
PO Box 1519, Fort Collins CO 80522-1519, USA

1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811  Fax +1 (970) 498-3058
Email and Website—www.woodward.com
Woodward has company-owned plants, subsidiaries, and branches,

as well as authorized distributors and other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.
2012/11/Colorado

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What safety precautions should be followed when installing or operating this equipment?

What safety precautions should be followed when installing or operating this equipment?

What does the manual cover regarding auxiliary equipment?

What does the manual cover regarding auxiliary equipment?

Product Manual 36703

PGEV and PGE

Installation and Operation Manual

The latest version of most publications is available on the publications page. If

Any unauthorized modifications to or use of this equipment outside its specified

If the cover of this publication states "Translation of the Original Instructions"

WARNINGS AND NOTICES ............................................................................ V

Illustrations and Tables

Illustrations and Tables

Figure 5-28. Fuel Limiter Orifice ...........................................................................57

Illustrations and Tables

Table 4-1. Troubleshooting...................................................................................40

Warnings and Notices

The engine, turbine, or other type of prime mover should be

The products described in this publication may present risks that

Be prepared to make an emergency shutdown when starting the

On- and off-highway Mobile Applications: Unless Woodward's control

To prevent damage to a control system that uses an alternator or

Electrostatic Discharge Awareness

Follow these precautions when working with or near the control.

Figure 1-5a. Outline Drawing of PGE Governor with Rotary Servo

Figure 1-5b. Outline Drawing of PGE Governor with Rotary Servo

Figure 1-8. Typical Wiring Diagram

Figure 1-9. Typical Wiring Diagram for 12 Pole Connector

Figure 1-10. Typical Wiring Diagram for 16 Pole Connector

Due to the location of the compensation cutoff port in the power

Maintain the correct oil level at all times.

On governors equipped with an integral vane servo and resistor

Check governor oil level and add oil if necessary.

The engine, turbine, or other type of prime mover should be

The overspeed shutdown device must be totally independent of the

Compensation Needle Valve Adjustment

2. Close the compensation needle valve gradually until hunting is just

Oils For Hydraulic Controls

Excessive component wear or seizure in a governor indicates the possibility of:

1. Insufficient lubrication caused by:

2. Contaminated oil caused by:

3. Oil not suitable for the operating conditions caused by:

Zinc Dialkyldithiophosphates (ZDPs) are often used as antiwear additives and

A loss of stable governor control and possible Prime Mover

Replace the governor oil if it is contaminated. Also change it if it is suspected of

Be sure the solvent is compatible with seals. If in doubt contact

Any persistent or reoccurring oil problems should be referred to a qualified oil

The recommended oil temperature for continuous governor operation is 140F

The primary concern is for the hydraulic fluid properties in the

Figure 2-1. Viscosity Comparison Chart

Figure 2-2. Oil Comparison Chart

Basic Governing Section

This section consists of an oil pump, two accumulators, a speeder spring, a

Direction of rotation is normally determined by the engine manufacturer or

Governors for locomotives are built for one direction of rotation.

Speed Setting or Load Increase

Speed Setting or Load Decrease

Due to the location of the compensation cutoff port in the power

Speed Setting Section