Chapter - 1 & Theoretical Frame Work
Chapter - 1 & Theoretical Frame Work
Chapter - 1 & Theoretical Frame Work
INTRODUCTION
&
THEORETICAL FRAME
WORK
1
INTRODUCTION
HUMAN RESOURCE MANAGEMENT
Human Resource Management (HRM) is a management function that helps mangers
recruit, select, train and develops members for an organization. Obviously, HRM is concern
with the people’s dimension in organizations. Human Resource Management refers to a set of
programs, functions and activities designed and carried out in order to maximize both
employees as well as organizational effectiveness.
It is the process of binding people and organizations together so that the objectives of each
are achieved. Human Resource Management involves the application of management
function and principles. The functions and principles are applied to acquisitioning,
developing, maintaining, and remunerating employees in organizations. Human Resource
Management can be defined as the art of procuring, developing and maintaining competent
workforce to achieve the goals of an organization in an efficient manner.
Human Resource Management forms a crucial function in organization of all sizes.
Traditionally, HRM departments had a relatively small role to play in the organizations
overall mission and plans. They developed staffing plans, handled complaints, determined
benefits and compensation and conducted performance appraisal programs.
Human Resource Management is playing a more strategic role in charting the course
of their firms. Changing demographics, rapid technological changes and the need for new
skills have created a strategic need for HRM expertise. These changes have led to the
acknowledgement that human resource need careful attention and are vital to the success of
any business.
The today’s highly competitive scenarios managers are being pressurized to improve
quality, increase productivity ,cut down waste and eliminate inefficiency in this context and
this is where HRM can play a crucial Human resource management means employing people,
developing their resources, utilizing, maintaining and compensating their services in tune
with job and organizational requirements.
HR is the most significant factor of production every human being is born with
tremendous potential. HR refers to the knowledge, skills, and beliefs of an organizations
workplace. Enhance their skills, abilities, knowledge in accordance with the changing
requirements of groups, organization and society is the essence of HRD.
Human Resource Development (HRD) is a continuous process to ensure the
development of employee dynamism, effectiveness, competencies and motivation in a
systematic and planned manner. HRD includes potential development, fast achievement, skill
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development, ability to reach out, systems development, understanding of subordinates goals,
greater commitment existing and creating climate, developing integration etc. One of the
important mechanisms of HRD is training and development.
DEFINITIONS OF HUMAN RESOURCE MANAGEMENT
3
the personnel department only.If a manager is to get the best of his people, he must
undertake the basic responsibility of selecting people who will work under him.
Personnel Activities:
People Centered:
4
design, recruitment and selection, orientation and placement, training and development,
performance appraisal and job evaluation, employee and executive remuneration, motivation
and communication, welfare, safety and health, industrial relations (IR) and the like. The
scope of Human Resources Management extends to:
All the decisions, strategies, factors, principles, operations, practices, functions,
activities and methods related to the management of people as employees in any type
of organization.
All the dimensions related to people in their employment relationships, and all the
dynamics that flow from it.
American Society for Training and Development (ASTD) conducted fairly an
exhaustive study in this field and identified nine broad areas of activities of HRM. These are
given below:
Human Resource Planning
Design of the Organization and Job
Selection and Staffing
Training and Development
Organizational Development
Compensation and Benefits
Employee Assistance
Union-Labor Relations
Personnel Research and Information System
Human Resource Planning:
The objective of HR Planning is to ensure that the organization has the right
types of persons at the right time at the right place. There upon, HR Planning forecast
demand and supplies and identify sources of selection.HR Planning develops
strategies both long-term and short-term, to meet the man-power requirement.
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in the organization.This is done by “job description”. Another important step is “Job
specification”. Job specification identifies the attributes of persons who will be most
suitable for each job which is defined by job description.
This involves an organized attempt to find out training needs of the individuals
to meet the knowledge and skill which is needed not only to perform current job but
also to fulfill the future needs of the organization.
Organizational Development:
This is the area of wages and salaries administration where wages and
compensations are fixed scientifically to meet fairness and equity criteria. In addition
labour welfare measures are involved which include benefits and services.
Employee Assistance:
Union-Labor Relations:
Healthy Industrial and Labor relations are very important for enhancing peace
and productivity in an organization. This is one of the areas of HRM.
6
Personnel Research and Information System:
7
growth of modern economies, none of these factors is more importance than efficient and
committed manpower. Some of the importance’s are,
It helps management in the preparation, adoption and continuing evolution of
personnel programmed and policies.
It ensures maximum benefits out of the expenditure on training and development and
appreciates the human assets.
It prepares workers according to the changing needs of industry and environment.
It motivates workers and upgrades them. So as to enable them to accomplish the
organizational goals.
Though innovations and experimentation in the field of personnel, it helps in reducing
costs and helps in increasing productivity.
It establishes mechanism for the administration of personnel services that are
delegated to the personnel department
8
Human resource management specially acts, so that the workers feel proud of
their work. Sometime, like works is worship notion should be developed in workers.
It requires treating every job & every job holder with dignity and respect.
Team spirit must be developed in the workers. They should work collectively
and they should feel collective responsibility for the attainment of the objectives of
the organization. For this purpose, workers must have the sense of cooperation, unity.
Labor should be given fair and proper compensation for the work they
rendered. They should also be given fair incentives on reward to recognize good
performance.
The skills & abilities of human resources should be effectively utilized. Proper
training facilities should be provided to workers. Human resource management is an
art of get work done by the people, to get the desired result.
Principal of participation:
Organizational Significance:
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attitudes among the employees through training, development &performance
appraisal.
Professional Significance:
Social Significance:
It has to maintaining balance between jobs & job seekers in terms of Job
requirement & job seekers abilities & attitudes utilizing human capabilities effectively
& matching records for the contributions made by people.
National Significance:
Challenging Task:
I) MANAGERIAL FUNCTIONS:
Planning:
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recruitment, selection, training etc. It is also include forecasting personnel needs,
changes, values, attitudes, behaviors of employees and their impact on the
organization.
Organizing:
Directing:
Controlling:
Procurement Function:
It is concerned with securing & employing the right kind & proper number
of people required to accomplish the organizational objective.
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a) Job analysis: It is the process of study & collection of information. Relating to
the operations & responsibilities of a specific job.
b) Recruitment: It is process of searching for prospective employees &stimulating
them to apply for jobs in an organization.
c) Selection: It is the process of ascertaining the qualification, skills, knowledge etc
of an applicant.
d) Placement: It is the process of assigning the selected candidate with the most
suitable jobs in terms of job requirements.
HR Development:
Human Relations:
Industrial Relations:
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HUMAN RESOURCE MANAGEMENT PROCESS
Human resource planning:
Staffing:
Training:
Performance appraisal:
Compensation:
It consists of the wages paid directly to the employee’s for the amount of time
worked or the number of units produced. It also includes the monetary and non-
monetary benefits that an employee as part of his employment relationship with the
organization.
HUMAN RESOURCE POLICIES
HR Policies are systems of codified decisions established by an organization, to
support administrative personnel functions, performance management, employee relations
and resource planning.
According to Richbell and Brewster, It is a set of proposals and actions that act as a
reference point for managers in their dealings with employees.
The Policy of hiring with due respect to factors like reservation, experience, marital
status.
Policy of terms and conditions of the employment compensation policy and methods
of work, over time, promotion, transfers.
Policy regarding housing, transportation, uniform and other allowances.
13
Policy regarding Training& Development needs methods and frequency of Training
and Development programme in the organization.
Policy regarding industrial relations, Trade unions reorganization, collective
bargaining, participative management and communicate with workers.
Policy with regard to medical assistance, sickness benefits, ESI (employee state
insurance) a company medical benefits.
HUMAN RESOURCE PRACTICES
Human Resource practices are given below,
To attract and retain Talent
To Train people for challenging roles.
To develop skills and competence
To promote Team sprit among different levels of management
To develop loyality towards organization
To increase commitment towards organization
To increase productivity and profits of the company.
To increase the job satisfaction of employee
To enhance the standard of living of employee
To generate more employment opportunities.
HRM should cover in its activities the workman and unless workmen receive
attention through systematic HRM activities organizational effectiveness would not
improve significantly.
In the organizational context. HRM is a means for improving effectiveness and not an
end in itself.
Further HRM should be a philosophy running thorough all policies and actions of the
organization and not an assemblage of individual programmer’s .HRM policies plans
and actions should flow from the business strategy of the organization.
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Organization may use HRM both as a means of carrying out transactional activities
like recruitment, Training Appraisal, manpower planning etc. and also as an
instrument of changing the culture and motivating employees.
To encourage creativity.
To provide opportunities and facilities to individual for full expression of their latent
potential.
RESPONSIBILITIS OF HR MANAGER
Leadership Practices:
a) Practices leadership in a manner that is viewed positively and has the support
of those with whom he/she works most directly in carrying out his/her
responsibilities.
b) Actively demonstrates and subscribes to the practice of leadership.
c) Promotes a productive culture in the organization that values diversity, trust
and respect for individuals and their contributions.
Human Resource Leadership:
15
c) Coordinate and provide recommendations related to labour and employee
relations including formulating bargaining strategies consistent with the short and
long-term needs of the organization.
Fiscal Responsibility:
Provides detailed and accurate information for the preparation of the annual
staffing budget.
Policy:
Selected Responsibilities:
HR Director
16
Providing guidance in screening and selection processes;
Advising faculty and staff of the requirements of the Americans With Disabilities Act
(ADA) as it relates to recruitment and selection processes;
Reviewing job postings and external advertisements prior to posting;
Publishing and maintaining job postings
Administering typing and other required employment tests;
Approving selected candidates for hire after reviewing their credentials and ensuring
that they meet the advertised required qualifications;
Approving substitutions of comparable education, training, and/or experience for
specialized minimum qualifications;
Additionally, upon request, HR will perform all or a portion of full recruiting services.
Full recruiting activities include:
STRATEGIC HUMAN RESOURCE MANAGEMENT
Strategy:
“Strategy is a way of doing something. It includes the formulation of goals and set of
action plans for accomplishment of that goal.”
Strategic Management:
“Strategic Management is that set of managerial decisions and actions that determine
the long-term performance of a corporation. It includes environmental scanning, strategy
formulation, strategy implementation and evaluation and control.”
The study of strategic management therefore emphasizes monitoring and evaluating
environmental opportunities and threats in the light of a corporation’s strengths and
weaknesses.
ROLE OF HRM IN STRATEGIC MANAGEMENT
Role in Strategy Formulation:
17
serve as a driving force in strategy formulation.
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THEORETICAL FRAMEWORK
There is no single method to engaging employees in their work and in the
organization. Instead, there are a number of critical components that contribute to
engagement. These critical components include: workplace relationships, the workload, the
amount of control within the workplace, the reward/ recognition structure, support, perceived
fairness in the workplace, and ability to have meaningful and valued work. One approach to
creating engagement is that there is a level of reciprocal interdependence necessary for the
individual to engage and for the organization to success.
Engagement, represented here as a two-way relationship between employee and
employer where engaged employees are expected to also have an under0standing of the unit
and work to be done, has to do with how individuals employ themselves in the performance
in their job and involves the active use of emotions and behaviors in addition to what they
know about their jobs. Engagement is realized through a series of interactions between the
employee and the manager or supervisor (representing the organization). The goal would be
to create interaction that would evolve into trusting, loyal, and mutual commitments leading
to full engagement in the workplace. It was best state by Saks (2006), “when employee
believes that their organization is concerned about them and cares about their well-bring, they
are likely to respond by attempting to fulfill their obligation to their organization by
becoming more engaged.”
Management behavior plays a key role in developing engagement through the
relationship they build with employees, and behaving in a way that they are supported and
play a critical role in the success of the unit. The application of these principles to developing
a process for employees to be involved in decisions related to the workplace, and to the unit,
provide a significant opportunity to that end. It is imported to note that employee engagement
is a long-term and ongoing process that requires continued interaction over time in order to
generate obligation and a state of reciprocal interdependence.
Dell Inc.
Engagement: To compete today, companies need to win over the MINDS (rational
commitment) and the HEARTS (emotional commitment) of employees in ways that lead to
extraordinary effort.
Intuit, Inc.
Engagement describes how an employee thinks and feels about, and acts toward his or her
job, the work experience and the company.
CONSULTANTS and RESEARCHERS
Corporate Leadership Council
Engagement: The extent to which employees commit to something or someone in their
organization, how hard they work and how long they stay as a result of that commitment.
Development Dimensions International
Engagement is the extent to which people enjoy and believe in what they do, and feel valued
for doing it.
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The Gallup Organization
Employee engagement is the involvement with and enthusiasm for work
Hewitt Associates
Engagement is the state of emotional and intellectual commitment to an organization or
group producing behavior that will help fulfill an organization’s promises to customers – and,
in so doing, improve business results.
Engaged employees:
Stay – They have an intense desire to be a part of the organization and they stay with
that organization;
Say – They advocate for the organization by referring potential employees and
customers, are positive with co-workers and are constructive in their criticism;
Strive – They exert extra effort and engage in behaviors that contribute to business
success.
Institute for Employment Studies
Engagement: A positive attitude held by the employee toward the organization and its
values. An engaged employee is aware of business context, and works with colleagues to
improve performance within the job for the benefit of the organization. The organization
must work to develop and nurture engagement, which requires a two-way relationship
between employer and employee.
Kenexa
Engagement is the extent to which employees are motivated to contribute to
organizational success, and are willing to apply discretionary effort (extra time, brainpower
and effort) to accomplishing tasks that are important to the achievement of organizational
goals.
Towers Perrin
Engagement is the extent to which employees put discretionary effort into their work,
beyond the required minimum to get the job done, in the form of extra time, brainpower or
energy.
In a world that is changing both in terms of the global nature of work and the diversity
of the workforce, engaged employees may be a key to competitive advantage. Companies
that understand the conditions that enhance employee engagement will have accomplished
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something that competitors will find very difficult to imitate.
In addition, many employees are looking for environments where they can be engaged
and feel that they are contributing in a positive way to something larger than themselves.
If one does not know what one is measuring, the action implications will be, at best,
vague and, at worst, a leap of faith. Many consultants avoid defining the term “engagement,”
instead referring only to its presumed positive antecedents oconsequences.
If one does not know how to define and measure engagement, then an analysis of its
drivers and outcomes will be suspect. For example, two attitudinal measures of employee
engagement found in many consulting firms’ surveys include employee job satisfaction and
continuance commitment, which focus on employees’ intentions to remain with the company.
Yet, the research correlating job satisfaction and job performance has mixed results and a
number of studies have found a negative relationship between continuance commitment and
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job performance, making it quite possible to have very content employees who perform
poorly.
Research has shown that the type of commitment is critical; employees who want to
belong to the organization (affective commitment) are more likely to perform well than those
who need to belong (continuance commitment).
Erickson argued that “engagement is above and beyond simple satisfaction with the
employment arrangement or basic loyalty to the employer.” Engagement is about passion,
commitment, and the willingness to invest oneself and expend one’s discretionary effort to
help the employer succeed. Organizational effectiveness depends on more than simply
maintaining a stable workforce; employees must perform assigned duties dependably and be
willing to engage in activities that go beyond role requirements. Harter and Schmidt propose
that employee engagement reflects a deeper level of involvement and enthusiasm from the
employee than the terms “job satisfaction” or “organizational commitment” might imply.
The newer emphasis on absorption, passion, and affect better reflects the reason work
attitudes matter to organizations. Review of the academic research on employee engagement
shows the term is used at different times to refer to psychological states, traits, and behaviors.
Macy and Schnedier show that engagement as a disposition (i.e. trait engagement) can be
regarded as an inclination or orientation to experience the world from a particular vantage
point (e.g., positive affectivity characterized by feelings of enthusiasm) and this trait gets
reflected in psychological state engagement.
Psychological state engagement is conceptualized as an antecedent of behavioral
engagement, defined in terms of discretionary effort. Thus, they see engagement as a
multidimensional construct.
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NEED OF THE STUDY
The study is being conducted to know about the Employee Engagement of the
Viswateja Spinning Mills Pvt Ltd and the factors affecting the total employee commitment
towards their work.
It is also done to know the total percentage of the employees who all are totally
committed to their work and are actually supporting in the completion of work more
effectively and achieving the organizational goals.
The most important need of this study is to know about the problem areas in
Employee Engagement in Viswateja Spinning Mills Pvt Ltd Division and refer it to the
company with suitable suggestions to avoid the problem and improve the Employee
Engagement conditions.
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SCOPE OF THE STUDY
This means innovation and creativity. It also means a change in the gear for HR
polices and practices. The faster the organizations nurture their employees, the more
successful they will be. The challenge before HR managers today is to delight their
employees and nurture their creativity to keep them a bloom.
This study helps the researcher to realize the importance of effective employee
engagement. This research study examines types and levels of employee engagement and
also discusses management ideas that can be utilized to innovate employee job commitment.
It helps to provide insights to support future research regarding strategic guidance for
organizations that are both providing and using different programs in employee engagement.
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OBJECTIVES OF THE STUDY
Primary Objective:
To study the Employee Engagement in Viswateja Spinning Mills Pvt Ltd and the factors
governing the Employee commitment towards their job.
Secondary Objective:
To study the cotton industry in general and Viswateja Spinning Mills Pvt Ltd in
particular.
To study the effect of different factors and benefits provided by the organization on
the employee’s performance.
To find the problem areas related to Employees’ commitment towards their job.
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CHAPTER – 2
INDUSTRY PROFILE
&
COMPANY PROFILE
27
INDUSTRY PROFILE
Fiber preparation and manufacture of yam, thread, braids, twine, and cords;
29
Manufacture of knit fabrics, broad and narrow woven fabrics, as well as carpets and
rugs foam yarn (Broad woven fabrics are generally greater than 12 inches in width,
whereas narrow woven fabrics are less than 12 inches in width.);
Integrated manufacture of knit apparel and other products foam yarn; and
Manufacture of felt, lace, nonwoven, and other miscellaneous textile products. More
detailed information on the industrial processes used to produce the various textile
products.
Geographic Distribution
The geographic distribution of the textile industry in the U.S. is largely governed by
its history in this country. The industry began in New England and moved to the South as
cotton became the primary source of fibers. The five major states for employment in the
textile industry are North Carolina, Georgia, South Carolina, Alabama, and Virginia. Though
the majority of mills are located in the South, northern states such as Maine, Massachusetts,
New York, New Jersey, Rhode Island, and Pennsylvania are still important to the textile
industry. Many finishing and dyeing (SIC 226) operations are located in New Jersey. Narrow
fabrics and manmade fiber mills (SIC 224) are more concentrated in Rhode Island and
Pennsylvania. Knitting mills (SIC225) and miscellaneous textile mills (SIC 229) are scattered
through several southern and northern states.
According to the 1992 Census of Manufacturers for SIC 22 (the most recent census
data available), there were a totalof5, 584 establishments in the textile manufacturing
industry. A large proportion of these were knitting mills (SIC 225) and yam and thread mills
(SIC 228). Together these categories accounted for almost 50 percent of the total number of
establishments in the industry. 'They also accounted for the largest portion of the employment
and value of shipments in the textile industry. The knitting and yam and thread mills
categories accounted for 46 percent of the 614,000people employed in the industry, and40
percent of the $70.5 million in value of shipments, in 1992.
Economic Trends
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Throughout the 1990s, the textile industry indicators have shown improvements. The
year 1994 was a peak year for all indicators including exports, capital expenditures,
employment, and mill fiber consumption. In 1994, mill fiber consumption set a record with a
6 percent increase to 16.1billion pounds. In1995, fiber consumption decreased by 1.7 percent
only to increase by 1 percent in 1996 (ATMI, 1997b). Both 1994 and 1996 were record years
for fiber consumption and were a substantial improvement over the recession years in the
early part of the decade. The industry has also experienced a shift towards increasing
international trade with countries such as Canada and Mexico (ATMI, 1996).
Domestic Economy
“The textile industry spends four to six percent of sales on capital expansion and
modernization, down from eight to ten percent during the expansionary phase of the 1960s
and 1970s. Most recent capital expenditure has paid for mill modernization and factory
automation” (EPA, 1996). According to the American Textile Manufacturers Institute
(ATMI), the largest trade’ association for the industry, capital expenditures by domestic
textile companies have increased in recent years reaching $2.9 billion in 1995 (ATMI,
1997b). The increase in capital expenditures has led to an increase in productivity. Between
1975 and 1995, looms productivity, measured in Square yards of fabric per loom, increased
by 267 percent and was up 10.5 percent in 1996 (ATMI, 1997b). In the same period,
productivity of broad woven fabric. Mills, measured by an index of output per production
employee hour, increased by 105 percent, and productivity of yarn spinning mills increased
by 88 percent (ATMI, 1996). Industry also reports spending more than $25 million each year
on pollution and safety controls.
“Economies of scale in textile manufacturing are significant and limit entry into the
market. The cost of a new fiber plant, for example, is approximately $100 million. Costs of
raw materials are equity volatile and typically account for 50 to 60 percent of the cost of the
fished product. To hedge against supply shocks and to secure supply, many producers are
vertically integrated backward into chemical intermediates (and in the case of companies
such as Phillips and Amoco, all the way to crude oil). Forward integration into apparel and
product manufacture (e.g. carpeting) also is not uncommon.” (US EPA; 1996).
This discussion identifies where in each process wastes may be produced. This section
concludes with a description of the potential fate (via air, water, and soil pathways) of
process-specific waste products.
Natural Fibers
Yarn formation can be performed once textile fibers are uniform and have cohesive
surfaces. To achieve this, natural fibers are first cleaned to remove impurities and are then
subjected to a series of brushing and drawing steps designed to soften and align the fibers.
The following describes the main steps used for processing wool and cotton. Although
equipment used for cotton is designed somewhat differently from that used for wool, the
machinery operates in essentially the same fashion.
Opening / Blending: Opening of bales sometimes occurs in conjunction with the blending of
fibers. Suppliers deliver natural fibers to the spinning mill in compressed bales. The fibers
must be sorted based on grade, cleaned to remove particles of dirt, twigs, and leaves, and
blended with fibers from different bales to improve the consistency of the fiber mix. Sorting
and cleaning is performed in machines known as openers. The opener consists of a rotating
cylinder equipped with spiked teeth or a set of toothed bars. These teeth pull the un baled
fibers apart, fluffing them while loosening impurities. Because the feed for the opener comes
from multiple bales, the opener blends the fibers as it cleans and opens them.
Carding: Tufts of fiber is conveyed by air stream to a carding machine, which transports the
fibers over a belt equipped with wire needles. A series of rotating brushes rests on top of the
belt. The different rotation speeds of the belt and the brushes because the fibers to tease out
and align into thin, parallel sheets. Many shorter fibers, which would weaken the yam, are
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separated out and removed. A further objective of carding is to better align the fibers to
prepare them for spinning. The sheet of carded fibers is removed through a funnel into a
loose ropelike strand called a sliver. Opening, blending, and carding are sometimes
performed in integrated carders. That accepts raw fiber and output carded sliver
Combing. Combing is similar to carding except that the brushes and needles are finer and
more closely spaced. Several card slivers are fed to the combing machine and removed as a
femur, cleaner, and more aligned comb sliver. In the wool system, combed sliver is used to
make worsted yam, whereas carded sliver is used for woolen yam. In the cotton system, the
term combed cotton applies to the yam made from combed sliver. Worsted wool and combed
cotton yarns are finer (smaller) than yam that has not been’ combed because of the higher
degree of fiber alignment and father removal of short fibers.
Drawing:-Several slivers are combined into a continuous, ropelike strand and fed to a
machine known as a drawing frame (Wingate, 1979). The drawing frame contains several
sets of rollers that rotate at successively faster speeds. As the slivers pass through, they are
further drawn out and lengthened, to the point where they may be five to six times as long as
they were originally. During drawing, slivers from different types of fibers
(e.g., cotton and. polyester) may be combined to form blends. Once a sliver has been drawn,
it is termed a roving.
Drafting:-Drafting is a process that uses a frame to stretch the yam further. This process
imparts a slight twist as it removes the yam and winds it onto a rotating spindle. The yarn,
now termed a roving in ring spinning operations, is made up of loose assemblage of fibers
drawn into a single strand and is about eight times the length and one-eighth the diameter of
the sliver, or approximately as wide as a pencil (Wingate,1979). Following drafting, the
ravings may be blended with other fibers before being processed into woven, knitted, or
nonwoven textiles.
Spinning.-The fibers are now spun together into either spun yams or filament yams. Filament
yams are made from continuous h e strands of manmade fiber (e.g. not staple length fibers).
Spun yarns are composed of overlapping staple length fibers that are bound together by twist.
Methods used to produce spun yams, rather than filament yams, are discussed in this section.
The ravings produced in the drafting step are mounted onto the spinning frame, where they
33
are set for spinning. The yarn is first fed through another set of drawing or delivery rollers,
which long then and stretches it still further. It is then fed onto a high-speed spindle by a yarn
guide that travels up and down the spindle. The difference in speed of travel between the
guide and the spindle determines the amount of twist imparted to the yarn. The yarn is
collected on a bobbin. In ring spinning, the sliver is fed from delivery rollers through a
traveler, or wire loop, located on a ring. The rotation of the spindle around the ring adds twist
to the yam. This is illustrated in Figure 4(1). Another method, shown in Figure 4(2), is open-
end spinning, which accounts for more than 50 percent of spinning equipment used (ATMI,
1997b). In this method, sliver passes through rollers into a rotating funnel-shaped rotor.
The sliver hits the inside of the rotor and rebounds to the left side of the rotor, causing
the sliver to twist. Open-end spinning does not use rotating spindles since the yarn is twisted
during passage through the rotor,
Manmade Fibers
Although not classified under SIC 22, manmade fiber production is briefly discussed
in the following paragraphs to describe the upstream processing of textiles. Manmade fibers
includes
1. Cellulosic fibers, such as rayon and acetate, which are created by reacting chemicals
with wood pulp; and
2. Synthetic fibers, such as polyester and nylon, which are synthesized from organic
chemicals.
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COMPANY PROFILE
Viswateja spinning mills pvt ltd is established in the year 2005. its managing director
SRI DASARI SESHAGIRI RAO is in the cotton business for the last 35 years. he have
grown-up from a retail clot merchant stage to a ginner / well known cotton merchant then to a
cotton seed oil manufacturer under the name of "srinivasa cotton and oil mills " Rs. 120 crore
turn over company and diversified into cotton yarn manufacturing in the year2005.
Under the leadership of sri seshagiri rao, viswateja spinning mills pvt.ltd., have rapidly
expanded from 12096 spindles capacity to 48912 spindles capacity (non compact 38,352
spindles and compact yarn 10560 spindles) within a span of 5 years. with the support of well
qualified promoter directors and committed employee force "viswateja" is progressing
excellently and established its label in Indian cotton yarn market.
Factory Location:
VISWATEJA SPINNING MILLS PVT LTD is located on the national highway (NH5) at
boyapalem, Guntur (dist), Andhra Pradesh, India.
Details about the construction and implementation
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BOARD OF DIRECTORS
PRODUCT
The Company With A Production capacity Of Around 360 Tons Per Month,
Manufactures Auto Coned Siros Cleared Cotton Spun Yarns For Weaving / Knitting
Applications Using Sophisticated Machinery From Trutzschler, rieter,
Zinsser,Suessen,LmwandSchlafhorst
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QUALITY
The company have a long reputation for quality, performance and innovation. Quality of final
product is determined with quality of raw material. In VISWATEJA SPINNING MILLS
PVT LTD., we take meticulous care in the selection of cotton. Our dedicated, committed and
involved cotton selectors at different stations headed by experienced supervisors, spares no
pain in the selection of Kapas or Raw cotton available in the market. There are quality checks
at every stage of manufacturing starting from Raw Cotton. After each lot of fabric is cut,
100% cut parts inspection is conducted to ensure that only good quality pieces move to the
stitching units. To ensure that the garments are packed as per the requirements of our valued
customers, we can even track and check, which case the garment, have been packed in.
UsterTeste4
StatexCspSystem
Statex Twist
System Tester
Other Quality Parameters Given Here Under Are Being Checked At Regular Intervals In
The Commercial Testing Centres Available Near By.
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INFRASTRUCTURE
Areal View
Dormatory
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MACHINERY
Carding Combers
Drawing Simplex
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UNIT I UNIT II UNIT III
SUESSEN ELITE
RING FRAME LMW LR 6/S LMW LR 6/S COMPACT AND LMW
LR 60 / A
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MANUFACTURING PROCESS
Cotton bales and boras are opened, mixed and sent through Blow room. In Blow
room cleaning of cotton will be done thereby major impurities and foreign particles
are removed from cotton and cleaned cotton will be fed to the carding directly
through chute feeding.
Card slivers received from carding are fed to breaker Draw Frame and from there to
Lap former, which are comber preparatory and then to combers where depending on
the quality requirement short fibers are removed and combed slivers are filled into
cans.
Combed slivers received from combers will be fed to Finisher Drawing, where there
will be improvement of uniformity and parallelization of fibers. The processed
material at this stage is called Drawing Sliver.
Drawing Slivers received from drawing section will be fed to simplex, where yarn
will be formed as Roving Bobbins to feed conveniently to Ring of Cops.
Bobbins received from Simplex will be fed to Ring Frames, where Final yarn is
received in the form
Cops received from Ring Frames will be fed to Auto Coners/Cone winding where
Auto Cones/ Coned yarn, the finished product will be obtained.
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COMPANY MISSION VISION STATEMENTS
Vision statement
viswateja aims at establishing a world class recognition by providing the best quality
yarns consistently to its customers.
Mission statement
Mills motto is to achieve top class customer satisfaction with continual improvement
in quality and service.
General :
To prepare financial statements in accordance with applicable with applicable
accounting standards in India. The financial statements have also been prepared in
accordance with relevant presentational requirements of the companies act, 1956.
Revenues:
It is the corporate policy to state turnover, which represents invoiced value of goods
sold net of taxes, insurance and freights. The company is following mercantile system of
accounting i.e., revenues/expenses are recognized as and when they are earned/ incurred.
Inventories:
In our opinion and to the best of our information and according to explanations given
to us, they said accounts read with the significant accounting policies, the Inventories are
valued as follows:
Raw materials, Stores & Spares and materials in transit have been valued at the lower of cost
or net realizable value.
Fixed Assets:
Fixed Assets are stated at cost / original value according to the accounting standard-
10. Expenditure incurred for construction of new plant was capitalized. Cost of fixed assets
comprises of its purchase price and other costs directly attributable to bringing the asset to its
working condition for its intended use like site preparation, initial delivery and handling
charges, installation cost such as for special foundation and professional fees paid to
architects and engineers..
Depreciation:
Depreciation on fixed assets is provided on SLM method at rates and in the manner
prescribed by the schedule XVI of the companies act, 1956 (as amended) and according to
the accounting standard –6 issued by ICA I
Prior period items:
Insurance on plant and machinery and building was posted to building accounting i.e.
capitalized. The insurance expenditure Rs.204421/-. Wrongly capitalized during the financial
year 2004-05 was written back and claimed as revenue expenditure.
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Speculation Business:
Loss on foreign business (Loss in euro sales) Rs.5, 34,562/- was claimed as revenue
expenditure.
Contingencies:
S.B.I. LC Loan RS. 28723860/- sanction for the purchase of machinery from
Schlafhorst Pvt. Ltd. The liabilities will arise when the machinery received.
Taxes on Income:
Current tax is determined as per the provisions of Income Tax Act, 1961 in respect of
taxable income for the year. Deferred tax liability is recognized. Subject to the consideration
of prudent on timing differences, being the difference between taxable incomes and
accounting income that originate in one period and is capable of reversal in one of more
subsequent periods.
Deferred tax assets arising on account of brought forward losses and unabsorbed depreciation
as per Income Tax laws are recognized only when there is virtual certainty supported by
convincing evidence that such assets will be realized. Deferred tax assets arising on other
temporary differences are recognized only if there is a reasonable certainty of realization.
Dividends:
Provision is made in the Accounts for the Dividends payable by the company as
recommended by the Board of Directors, pending approval of the Shareholders at the Annual
General Meeting, Tax on distributable Profits is provided for in the year to which such
distributable Profits relate.
Information Related To Viswateja Spinning Mills Pvt Ltd
The company has maintained proper records showing full particulars, including
quantitative details & situation of fixed assets is performed by the management in accordance
with a rotational plan, which is intended. The management have conducted physical
verification of inventory at reasonable intervals during the year; the procedures of physical
verification of inventory followed by the management are reasonable & adequate. There are
adequate internal control procedures commensurate with the size of the company and the
nature of its business, for the purchase of inventory & financial accounts and for sale of
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goods. The company have accepted 64 lakhs as deposits from the public.
The company have an internal audit system, commensurate with the size of the
company and the nature of the business. The company have no accumulated losses at the end
of financial year and it have not incurred any cash losses in the current & immediately
preceding financial year. The company is not a chit fund or a nidhi/mutual benefit
fund/society. Therefore the provisions of clause 4(xiii) of the companies (auditor’s report)
order, 2003 are not applicable to the company.
The company is not dealing in or trading in shares, securities, debentures and other
investments. Accordingly the provisions of clause 4(xiv) of the companies (auditor’s report)
order, 2003 are not applicable to the company.
The central government have not prescribed maintenance of cost records by the
company under section 209(1) (d) of the act. According to the records of the company, the
company is regular in depositing undisputed statutory dues including withholding of taxes,
provident fund, employees state insurance, income tax, vat, wealth tax, custom duty, & other
statutory dues with the appropriate authorities.
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BIBLIOGRAPHY
Reference Books:
Journals:
Economic Times
Business Standard
Business Line
Websites:
www.Google.com
www.suyacem.com
www.scribd.com
www.slideshare.com
www.citehr.com
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