Total Formwork Solutions Provider!

www.kumkangkind.com
www.kumkangkind.com

Better quality
Cost saving
Faster construction

Aluminum Formwork System

Copyright©2013 Kumkang Kind Co., Ltd. All rights reserved 130121-01-EN Ver.04 January 21, 2013
Headquarters
1445-2, Kumkang Kind Bldg., Seocho-dong, Seocho-gu, Seoul, Korea
Tel. 82-2-3415-4167 Fax. 82-2-3415-4165
kkkorea@kumkangkind.com
Kumkang Kind India
05, First Floor Above PMS Office Destination Center
Magarpatta City Hadapsar Pune-411 013 Maharashtra India
Tel & Fax. 91-22-2640-9336
Mobile. 91 982 005 7627
kkindia@kumkangkind.com
Kumkang Kind Malaysia
B-9-01, Block B, No.2, Jalan PJU 1A/ 7A,
Ara Damansara, PJU 1A, 47301 Petaling Jaya, Selangor, Malaysia
Tel. 60-3-7831-0488 Fax. 60-3-7831-2588
kkmalaysia@kumkangkind.com
Kumkang Kind Vietnam
6th. Beautiful Saigon BLDG., 02 Nguyen Khac Vien St, District 7,
Ho Chi Mihn City, Vietnam
Tel. 82-2-3415-4167 Fax. 82-2-3415-4165
kkvietnam@kumkangkind.com
Kumkang America
483 E. Katella Ave, #216 Orange, CA 92867 USA
 Total Formwork Solutions Provider!

Aluminum Formwork System

 Global Kumkang Kind Overseas Branch Offices
Kumkang Kind is proud to have its products in more than 30 countries around the world. With the globalization, Headquarter
we have set up a global network: Kumkang America Inc., Kumkang Kind Malaysia, Kumkang Kind Vietnam and 1445-2, Kumkang Kind Bldg., Seocho-dong, Seocho-gu, Seoul, Korea
Kumkang Kind India are acting as Kumkang Kind’s representatives in their respective regions. Kumkang Kind India
As Kumkang Kind has established several agents and distributors, wherever you go, you will always find our 05, First Floor Above PMS Office Destination Center
products nearby. Magarpatta City Hadapsar Pune-411 013 Maharashtra India
Kumkang Kind Malaysia
B-9-01, Block B, No.2, Jalan PJU 1A/ 7A, Ara Damansara, PJU 1A, 47301 Petaling Jaya, Selangor, Malaysia
Kumkang Kind Vietnam
6th. Beautiful Saigon BLDG., 02 Nguyen Khac Vien St, District 7, Ho Chi Mihn City, Vietnam
Kumkang America
483 E. Katella Ave, #216 Orange, CA 92867 USA

Formwork

Scaffolding & Shoring

Modular Unit
Steel pipe
Global Network

Korea No.1 Formwork Exporter!

Kumkang Kind Factory Kumkang Kind History

Eumseong #1 Factory 1979. 08 Establishment of Kumkang Kind Co., Ltd. 2006. 05 Completion of Jincheon #2 Factory
1661 Yonsan-ri Eumseong-eup Eumseong-gun Chungcheongbuk-do, Korea 1987. 09 Obtained KS Certificate [Panel form] 2006. 12 Completion of Eumseong Factory
Eumseong #2 Factory 1988. 09 Listed on the Korean Stock Exchange 2007. 09 Establishment of Kumkang Kind (M) Sdn.
251-1 Osaeng-ri Saenggeuk-myeon Eumseong-gun Chungcheongbuk-do, Korea 1989. 06 Completion of Banwol Factory Bhd as a subsidiary in Malaysia
Eumseong #3 Factory 1990. 01 Completion of Eonyang Factory 2008. 06 Obtained KR [The Korean Register
46-1 Buyun-ri Deaso-myeon Eumseong-gun Chungcheongbuk-do, Korea
1992. 01 Completion of Busan Factory of Shipping] Certificate
Jincheon Factory 1992. 05 Obtained KS Certificate [pipes for ordinary, 2009. 10 Completion of Nilai Factory in Malaysia
48-1 Nowon-ri Iwol-myeon Jincheon-gun Chungcheongbuk-do, Korea
pressure and structural] 2009. 11 Achieved $30 million in exports
Busan Factory 1992. 07 Obtained quality certificate from Japanese 2010. 01 Establishment of Kumkang Kind America
1512-3 Dadae-dong Saha-gu Busan-si, Korea
scaffolding association 2010. 06 Establishment of Kumkang Kind Vietnam
Nilai Factory in Malaysia
1992. 11 Achieved $10 million in exports 2011. 09 Establishment of Kumkang Kind India
Lot 119-120, Malaysian Industrial Park Nilai Negrisenblian, P.O. BOX 71800
1993. 02 Obtained JIS Certificate [structural pipe] 2011. 11 Achieved $50 million in exports
1999. 05 Obtained ISO 9002 Certificate 2012. 01 Changed Jincheon #2 Factory into Jincheon
2003. 04 Completion of Jincheon #1 Factory Modular factory
2003. 12 Obtained ISO 9001 Certificate 2012. 09 Completion of Eumseong #2 factory
2005. 10 Establishment of Research and 2012. 10 Established Kumkang Kind India Pvt. Ltd.

Contents Development department 2012. 12 Achieved US$ 70 million in exports

2013. 01 Merged Kumkang Fostem Inc.
08 Advantages 10 Special Features 12 Manufacturing Facilities 13 Manufacturing Process 14 Technical Support
16 Rigorous Supervision 17 Setting Process 18 Formwork Components 22 Slab Setup 23 Completion of Slab Setup
24 Finished Assembly & Staircase 25 Dismantlement of Slab 26 Project References
Total Formwork Solutions Provider! www.kumkangkind.com

Kumkang Kind No need for skilled workers

The Aluminum Formwork System is made of lightweight

Aluminum
aluminum which allows the largest components to be hand
carried and set up. Even it does not need skilled workers due to
the elaborate design provided to make sure that our clients suc-

Formwork System cess must be achieved.

Cost reduction
A form designed for maximum reuse may have to be stronger and
more expensive than one designed for a single use, but it can save
a great deal on the total form investment. Extra features that make
erection and stripping easier will add to original form costs, but labor
savings may outweigh the extra cost by using Kumkang Kind Alumi-
num Formwork System.

Faster construction
The Aluminum Formwork System is fast. It is not uncommon for a
contractor to double or triple the output of their form crews when
they convert from a wood faced form system to Kumkang Kind Alu-
minum Formwork System.

Unparalleled quality
Quality control extends beyond our manufacturing plant. We are
actively engaged in custom design and engineering to improve our
product line. We constantly re-evaluate our products, and regularly
consult with contractors, builders, and distributors. We also conduct
on-site training and inspections to ensure our clients’ success.

Best technical support

Kumkang Kind Aluminum Formwork System is based on worldwide
field experience and accumulated technical know-how. Whatever
customers need, we will always fulfill their demands with the most
appropriate system. With our R&D department continuously re-
searching for newer and better products, we will maintain our
leading position as the leader of Aluminum Formwork
System against our competitors.

Speed Mobility Quality All in one Safety Durability Easy Freedom

assembly of design

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Advantages
The most important aspect of a successful structural construction
is the formwork system.
Kumkang Kind will always offer you the most trustful, secure, efficient and
cutting edge of formwork system technology available on the market

Speed Mobility
Due to its easiness of assembly, 6 days cycle is The formwork to the next level can be done
guaranteed compared to 7~10 days cycle for con- through material transfer box on the slab without
ventional formwork system. using the crane.

Quality Freedom of design & jobsite planning

Due to the smooth surfaces and accurately di- Unlike tunnel or flying formwork, Kumkang
mensioned panels, no need for plastering or re- Kind’s Aluminum Formwork System is a “modu-
medial work after concrete casting. lar” formwork. It can be used for any architectural
and structural layout.
Safety 4 floors per month (6 days per floor + 6 days for
No need to remove props and prop heads when uncontrollable factors e.g. access problems, un-
dismantling slab panels. availability of workers and etc).

Easy assembly Durability

Due to its easiness of assembly, no need for A state of the art manufacturing technology us-
skilled workers nor carpenters. ing aluminum alloy (6061-T6) material yields its
repetitive use (up to 250 times) and results in de-
All-in-one system creasing construction cost compared to conven-
With Kumkang Kind’s Aluminum Formwork Sys- tional formwork.
tem, brackets for wall, slab, elevator and external
working platform are provided.

Why
should you choose Kumkang Kind
Aluminum Formwork System?
Speed Mobility Quality All in one Safety Durability Easy Freedom
assembly of design

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 Special Features
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Application Formwork Type

Construction Method Single Storey Double(2) Storey Three(3) to Six(6) Storey High Rise Characteristics Hard Held Tunnel Table Traditional Kumkang Kind
(Terrace or Link Houses) (Terrace or Link Houses) (Apartments or Buildings) (Buildings or Apartments) Formwork Formwork Formwork Formwork ALU Formwork

No cranes or other heavy equipment required

The most common. Slow Not suitable structur-
Usually not acceptable Able to pour walls (column) and floor slabs with beams with one lift
Traditional Bricks construction and labor ally. Requires concrete Not suitable structurally
without concrete beam
intensive structural elements
Strike floor slabs formwork without moving props

Can form concrete in place as part of work cycle

Most commonly used
Concrete Frame Most commonly used Traditionally used method worldwide. Slow & costly.
where bricks/blocks Can form concrete columns and beams together
(Columns, Beams & Slabs) alone are not acceptable.
method, slow & costly Remains the method of choice for small builders, but
with Brick or Block infill compared to system losing out on large-scale projects to new systems
Slow method NO Skilled labor required

Suitable for single (1) or two (2) storey buildings

Careful supervision of
Suitable for large projects. High initial costs and slow start up for precast /
Precast / construction is required. Suitable for high-rise buildings
prefab plant. Transport and lifting costs are inefficient compared to cast in-
Prefabs Concrete situ system
Noted for rampant insta-
bility of joints Formwork equipment adapts to different designs

Able to form all concrete elements

Cast in-situ Suitability increases in proportion to height of build- Can pour all walls, columns & beams together with floor slabs,
Not suitable - requires too much labor & time to
concrete: move equipment from one houses to another
ing & number of units. Not suitable for less than 250 permitting cellular design & savings in steel & concrete
Heavy Shuttering system units. Resulting in efficiency loss
Lowest formwork to forming area ratio
Conforms to architects design with no need modifications to suit the
Kumkang Kind Efficient & Cost effective than any of the above methods. Kumkang Kind Aluminum system
Aluminum Formwork System is lightweight, hand-held shuttering, flexible, adaptable, faster & Self correction feature providing unmatched forming accuracy
Formwork System environmentally friendly
Environmentally friendly - no huge debris, no messy disposals

Specification Aluminum A6061-T6

List Unit Combined Aluminum (A6061-T6)

Specific gravity - 2.7

Material
Allowable
kg/cm² 1,250
bending stress

Young’s modulus kg/cm² 7.0 x 10 5

Inner wall panel Slab corner & Beam

Composition Slab panel & Support In-out corner & Hunch

Accessory Wall tie / Round pin / Wedge pin

Wall panel 600mm x Wall height (2,300 or 2,450) x 63.5 thk

Normal module
Slab panel 600mm x 1,200 x 63.5 thk

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Manufacturing Facilities Manufacturing Process

Eumseong #1 factory

Unrivaled
Manufacturing Capacity
Nilai factory in Malaysia
Kumkang Kind manufactures the Aluminum Formwork
System both in over a 150,000 m² facility located in Eumseong
and a 62,600 m² facility located in Jincheon, Korea as well
as Nilai factory which has over 24,282 m² facility located in
Malaysia. We utilize advanced automated system, skilled
labors, and the latest in computer technology to produce
the best quality product at a competitive price.

Jincheon factory

Eumseong #3 factory
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Technical Support Plan

Quality guarantee and

unsurpassed support
Listening to your needs and providing solutions have been the hallmark of our business
since day one. We design products that meet your requirements and demands, not ours.
Special applications and custom design are a challenge, not a problem. That’s why we
lead the industry in developing solutions through new designs.

Services External Working Platform Section

Kumkang Kind offers a wide variety of services, from Aluminum Formwork CAD design
to consulting services with an emphasis on commercial and residential construction.

Staircase Setting Layout

Elevation Drawing

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Rigorous Supervision Setting Process

We provide strict supervision service

to enhance efficiency and safety Structural line

The most effective means of achieving safety in Employee safety is largely depended on proper
the use of forms is to have competent super- information, instruction, training and supervi-
vision during erection and concreting. Super- sion. Staff must be: Wall panel positioning (I/C + WALL)
visors must see that formwork is constructed
exactly as designed, following a safe erection - Informed and trained, so that they under-
procedure so that no members are temporarily stand the nature of any risks to their health
overloaded. We, our supervisors always care- or safety, or that of others, from the work they
fully check out the proper installation in terms do and the measures necessary to adequately
of whether formworks have been set up and as- control them Beam panel setup
sembled. (Beam + SC)
- Instructed as to the safe systems of work they
Many accidents occur in formwork product han- must follow
dling when employees, particularly those who
are young or inexperienced, use machine and - Supervised to ensure that they follow the in-
equipment, or handle heavy and awkward ma- structions and training given to them
terials in hazardous circumstances and without
Stair and elev-pit setup
proper training. Storage and handling systems - Involved in the health and safety management
should not be used by anyone who is not prop- system and decision-making process
erly trained. In law ‘use’ means “any activity (in-
volving work equipment) and includes starting,
stopping, programming, setting, transporting,
repairing, modifying, maintaining, servicing and
cleaning”. Slab panel setup

Completion of slab panel setup

Installation of electrical, plumbing

components and steel reinforcing bar

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 Formwork Components
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1. Wall panel Standard panel

Weight combined Weight combined
W x L (mm) Weight (kg) W x L (mm) Weight (kg)
with Rocker (kg) with Rocker (kg)

600 x 2300 25.940 26.590 400 x 2300 17.590 18.010

600 x 2450 26.645 27.300 400 x 2450 18.060 18.480

450 x 2300 19.730 20.200 300 x 2300 14.730 15.040

450 x 2450 20.250 20.730 300 x 2450 15.120 15.440

2. Slab panel
Size 600 x 1200 Weight (kg) 13.5

450 x 1200 10.8

400 x 1200 9.9

300 x 1200 8.1

The Slab panel will be used to sup- 7. Prop head [PH] 8. Middle beam [MB] 9. End beam [EB]
port the concrete weight during con-
Size 150 x 300 Weight (kg) 2.5 Size 150 x 900 Weight (kg) 7.6 Size 150 x 600 Weight (kg) 5
crete pouring and casting
150 x 1050 8.7 150 x 900 7.2
Used to joint the beams together 150 x 1050 8.3
(Middle beam and/or End beam), the Used to joint the prop heads, the
3. Beam bottom slab panel pipe support will be placed under middle beam supports the slab pan- Used to joint the prop head and slab
the prop head els corner, the end beam supports the
Size Dependent upon each structure
slab panels
Weight (kg) 38.4

Soffit Panel will be used to cover the

bottom of the beam

4. Slab corner 5. Slab incorner 6. Slab outcorner 10. Joint bar 11. Special prop head 12. AL - (A/G) Release
Size 150H Weight (kg/m) 6.581 Dependent upon each structure Dependent upon each structure Weight (kg) 0.68 Dependent upon each structure Size 63.5 x 63.5 Weight (kg/m) 1.931

Connection between Wall panel & Connection between Wall panel & Connection between Wall panel & Used to joint the prop heads with Used to joint the beams together (Mid- Used to join panels together around
Slab panel Slab panel (inside) Slab panel (outside) the beams (Middle beam and/or dle beam and/or End beam), this spe- the corners
End beam) cial prop head will be placed where a
normal prop head cannot be installed

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 Formwork Components
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13. Wedge & Round pin or Long pin 17. Wall platform, Slab platform and Elevator platform
Weight (kg) 0.085 Weight (kg) 0.33 Weight (kg) 15 Weight (kg) 9 Weight (kg) 10

The Round pin and Wedge pin will be The Long pin and Wedge pin will be
used to joint the Wall or Slab panels used to fix the Joint pin with the prop As a substitute of a scaffolding system, these wall platform, slab platform and elevator plat-
together. head and beams (Middle beam or form will be fixed on the concrete. [Wall/Slab/Elevator] and used as working platform for
End beam) together. workers.

16. Pipe support

Type Length Weight (kg)

V-1 1,800mm ~ 3,200mm 10.9

V-2 2,000mm ~ 3,400mm 11.5

V-3 2,400mm ~ 3,800mm 12.5

14. Flat tie 15. PVC sleeve 18. Waller-bracket & Square pipe 19. Bolt, Nut & Washer 20. Tie rod
V-4 2,600mm ~ 4,000mm 13.0
Weight (kg) 0.125 Weight (g/m) 0.76 Weight (kg) 0.67 Weight (kg) 0.11 Weight (kg) 0.8

The Flat tie is used to joint the wall Made of PVC material, the PVC sleeve The pipe support is used to support The Waller-bracket and Square This set of accessories will be used This accessory will be used as an
panel to the opposite side’s wall will be installed between the Wall pan- the weight of the slab during concrete pipe are used to allow the horizon- as an embedded anchor in order to embedded anchor in order to fix
panel. Depending on the wall pan- el and the opposite side’s wall panel. pouring tal straightness of wall panels and fix panels on the concrete surface the Bracket on the concrete surface
el’s height, the number of flat tie The flat tie will be inserted inside this and casting. It will remain under the a flat wall surface (especially at the during its installation. during its installation.
used will vary. item in order to protect the flat tie to be prop head until 2 levels of casting. bottom) after concrete casting.
casted within the concrete.

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Slab Setup Completion of Slab Setup

1. Setup of slab corner 2. Setup of beam

3. Detailed Setup of beam 4. Setup of slab

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Finished Assembly & Staircase Dismantlement of Slab

Completion of assembly process 1. Dismantlement of joint bar and pin 2. Dismantlement of beam

3D view of staircase 3. Dismantlement of slab panel 4. Dismantlement of slab corner

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Project References - India

Nanded City, Pune - India Yoo Pune, Pune - India Life Republic, Pune - India Megapolis, Pune - India

Astonia Royale, Pune - India Green Panvel, Mumbai - India Oasis, Mumbai - India Ahuja Towers, Mumbai - India

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Project References - India

Fiorenza, Mumbai - India Slum Rehabilitation, Mumbai - India Victory Valley, Delhi - India The Galleria, Bangalore - India

The Address, Mumbai - India Grand Arch, Delhi - India The Zenith, Bangalore - India Vaibhava, Bangalore - India

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Project References - Malaysia

Acapella Tower, Kuala Lumpur - Malaysia ONE IFC Tower, Kuala Lumpur - Malaysia JKR Tower, Kuala Lumpur - Malaysia STP Condominium, Kuala Lumpur - Malaysia

DNP Tower, Kuala Lumpur - Malaysia Azelia Tower, Kuala Lumpur - Malaysia Petronas Tower 3, Kuala Lumpur - Malaysia Petronas Tower 3, Kuala Lumpur - Malaysia

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Project References - Malaysia Project References - Singapore

Verve Suites, Kuala Lumpur - Malaysia Tropicana, Damansara - Malaysia Marina Bay Suites Project(BFC-R2) - Singapore The Altez - Singapore

Universe Prime Condominium, sabah - Malaysia Cybercity 2, Sabah - Malaysia The Minton Condo - Singapore Anderson 18 Condominium - Singapore

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Project References - Vietnam

An Khanh Splendora, Hanoi - Vietnam Dolphin Plaza, Hanoi - Vietnam Habico Tower, Hanoi - Vietnam Landmark Tower, Hanoi - Vietnam

Ecopark, Hanoi - Vietnam Golden Land, Hanoi - Vietnam Mandarin Garden Block C, Hanoi - Vietnam Nam do Complex, Hanoi - Vietnam

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Project References - Vietnam Project References - Vietnam / Sri Lanka

A&B Tower, Hochiminh - Vietnam Diamond Island, Hochiminh - Vietnam Kenton Residences, Hochiminh - Vietnam Lacasa Complex, Hochiminh - Vietnam

Everrich II, Hochiminh - Vietnam Him Lam Riverside, Hochiminh - Vietnam Lim Tower, Hochiminh - Vietnam Three 20 Condo - Sri Lanka

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Published by Kumkang Kind Co., Ltd.
Address. 1445-2, Kumkang Kind Bldg., Seocho-dong, Seocho-gu, Seoul, Korea
Tel. 82-2-3415-4167 Fax. 82-2-3415-4165 www.kumkangkind.com
Copyright©2013 Kumkang Kind Co., Ltd. All rights reserved