Micromaster 430: Inverter
Micromaster 430: Inverter
Micromaster 430: Inverter
MICROMASTER 430
3/2 Description
3/10 Options
Description
Description
Circuit diagrams
3 8 0 to 4 8 0 V 3 A C
P E
F S 1
+ 1 0 V P E F o r a d d itio n a l d ig ita l in p u ts
B O P
1 S e r ia l L 1 , L 2 , L 3 (D IN 7 , D IN 8 ) e x te rn a l
P ro to c o l c o n n e c tio n s s h o u ld b e m a d e :
0 V
2
A IN 1 +
-> 4 , 7 k 9 A
3
1 1
A IN 1 - D
4 2 2
A IN 2 + A 3 1 0
1 0
D 4 1 1
A IN 2 - D IN 7 D IN 8
1 1
D IN 1
5 N o te s :
D IN 2 W h e n a n a n a lo g in p u t is
A C c o n fig u re d a s a d ig ita l in p u t
6
D IN 3 th e th re s h o ld v a lu e s a r e a s
O p to is o la tio n
fo llo w s :
7 D C
D IN 4 1 .7 5 V D C = o ff
3 .7 V D C = o n
8
D IN 5
A IN 1 : 0 V to 1 0 V , 0 m A to 2 0 m A
1 6 a n d -1 0 V to + 1 0 V
D IN 6 A IN 2 : 0 V to 1 0 V
1 7 a n d 0 m A to 2 0 m A
P N P O u tp u t + 2 4 V
( is o la te d )
o r 9
N P N O u tp u t 0 V
( is o la te d )
2 8
P T C A
3 M o to r
P T C /K T Y P T C B
1 4
A
D
1 5 C P U
A O U T 1 +
0 - 2 0 m A , A D C
1 2
m a x . 5 0 0 9 A O U T 1 - D
1 3
A C
A O U T 2 +
A
0 - 2 0 m A , 2 6
m a x . 5 0 0 9 A O U T 2 - D
2 7
R L 1
R L 1 - C 6 0 H z
2 0 N o t
R L 1 - B u s e d 5 0 H z
1 9 1 2
R L 1 - A D IP S w itc h e s
1 8
O u tp u t re la y R L 2 (o n C o n tro l B o a rd )
c o n ta c ts
2 5 0 V A C , m a x . 2 A R L 2 - C
2 2
( in d u c tiv e lo a d ) R L 2 - B
3 0 V D C , m a x . 5 A 2 1
( r e s is tiv e lo a d ) A IN 1 A IN 2
R L 3
0 - 2 0 m A
R L 3 - C
2 5 0 - 1 0 V
R L 3 - B
2 4 1 2
R L 3 - A D IP S w itc h e s
2 3 (o n I/O B o a rd )
W h e n a c o m m u n ic a tio n s
P +
m o d u le is c o n n e c te d , 2 9 R S 4 8 5
th e s e r ia l in te r fa c e
N -
d o e s n 't w o rk . 3 0 P E U , V , W
A D A 5 1 -5 0 4 8 c
M
3 ~
Circuit diagrams
View A
Mains connections
Motor connections
View A
AIN1 AIN2 RL1-A RL1-B RL1-C RL2-B RL2-C RL3-A RL3-B RL3-C
A DA51-5025
S1 S2
18 19 20 21 22 23 24 25
DIP Switches:
0 mA to 20 mA
or Output relay contacts
0 V to 10 V
3
AOUT1+ AOUT1- PTC PTC DIN5 DIN6 AOUT2+ AOUT2- PE P+ N-
A B 0V
12 13 14 18
15 16 17 26 27 28 29 30
NPN *)
(DIN7) (DIN8)
+10 V 0V AIN1+ AIN1- DIN1 DIN2 DIN3 DIN4 +24 V AIN2+ AIN2-
1 2 3 18
4 5 6 7 8 9 10 11
PNP *)
Technical data
Technical data
■ Derating data
Pulse frequency
Operating temperature
100 1 0 0
Rated output current
R a te d o u tp u t c u rre n t
% 8 5
80 8 0
%
60 6 0
40 4 0
20 2 0 3
0 0
-10 0 10 20 30 40 °C 50 0 1 0 2 0 3 0 4 0 4 5 °C 5 5
Operating temperature O p e r a tin g te m p e r a tu r e
Technical data
100 100
Rated output current
40 40
20 20
0 0
0 1000 2000 3000 m 4000 0 1000 2000 3000 m 4000
Operational altitude Operational altitude
100 100
Mains voltage
Mains voltage
% %
80 80
77 77
60 60
40 40
20 20
0 0
0 1000 2000 3000 m 4000 0 1000 2000 3000 m 4000
Operational altitude Operational altitude
1) Supplementary conditions: If a line commutating choke is 2) Supplementary conditions: 3) Use of MICROMASTER invert-
Input current at rated operating used, the specified values at Input current at rated operating ers with internal filter is not per-
point, applicable at short-cir- 380 V to 480 V are reduced to point, applicable at short-cir- missible on non-grounded
cuit voltage of the supply between 70% and 80% cuit voltage of the supply mains supplies.
USC = 1 % with reference to the USC $ 2.33 % with reference to
4) Generally suited to heavy
inverter rated power and rated the inverter rated power and
industrial applications. For
mains operating voltage of rated mains voltage of 400 V.
details please refer to Appen-
400 V without a line commutat-
dix on page A/4.
ing choke.
■ Overview
EMC filter, Class A 50 mA. The exact values de- • Frame sizes D to F: This means that the inverters
pend on the design, environ- The LC filters, frame sizes D with an output power
All 7.5 kW to 90 kW inverters
ment and cable lengths. Inter- to F, are designed for 0.75 kW comply with the
are supplied with an internal
ference-free operation with mounting upright in the con- EN 61 000-3-2 standard.
filter Class A.
residual current operated de- trol cabinet. Due to leakage
For inverters 110 kW to
vices with a trigger value of flux lines caused by physical Output choke
250 kW, EMC filters Class A
30 mA cannot be guaranteed. sources, a minimum dis-
are available. In this perfor- Output chokes can be sup-
tance of 50 mm to adjacent
mance range, the EMC filters However, operation with resid- plied for reducing the capaci-
modules and metal parts is
are only permitted to be used ual current operated devices tive compensation currents
recommended.
in combination with a line with a trigger value of 300 mA and dV/dt in the case of motor
commutating choke. is possible. Please refer to the Please note when using cables >50 m (shielded) or
Instruction Manual for details. LC filters: > 100 m (unshielded).
The requirements are fulfilled
using shielded cables with a • Only V/f, FCC control per- For max. permissible cable
LC filter
max. length of 25 m. missible lengths, see Technical Data.
The LC filter limits the rate of • Increased inverter load: ap-
EMC filter, Class B rise of voltage and the capac- prox. 10 % to 15 % Gland plate
itive charge/discharge cur- • Operation only permissible
Available for inverters 7.5 kW Gland plates are available for
rents which usually occur with with 4 kHz pulse frequency
to 15 kW with an internal Class inverters of frame size C. In
inverter operation. This means • The output frequency is lim-
A EMC filter. frame sizes D, E and F, the
that much longer shielded mo- ited to 150 Hz.
gland plates are integrated.
The requirements are fulfilled tor cables are possible when
using shielded cables with a using LC filters and the ser- Line commutating choke The gland plate facilitates the
max. length of 25 m. vice life of the motor achieves shield connection of power
Line commutating chokes are
values similar to those with di- and control cables and thus
For inverters 18.5 kW to 90 kW used to smooth voltage peaks
rect mains operation. ensure optimum EMC perfor-
without filters, EMC filters of or to bridge commutating
mance.
Class B from Schaffner can be The LC filters can be used for dips.
used. all MICROMASTER 430 invert- In addition, line commutating
ers of frame sizes C to F. chokes reduce the effects of
The requirements are fulfilled
harmonics on the inverter and
using shielded cables with a • Frame size C:
the power supply. If the line
max. length of 25 m to 50 m Only one footprint compo-
impedance is < 1 %, a line
(depending on the type, de- nent is permissible for frame
commutating choke must be
tails on request). size C. If a line choke and LC
used in order to reduce the
filter are used, the line choke
3 With this filter, the inverter
complies with the emission
must be located on the left of
current peaks.
the inverter. Required spac- No limits are currently defined
standard EN 55 011, Class B.
ing: 75 mm. in the EN 61 000-3-2 standard
Leakage currents: for professionally used devic-
es with a connected load
The leakage currents of the in-
> 1 kW.
verters with/without filter (inter-
nal/external) may exceed
30 mA. Typical values in prac-
tice are between 10 mA and
■ Technical data
LC filter
Max. permissible cable lengths from the motor to the inverter when using output chokes
The following table shows the
maximum permissible cable
lengths from the motor to the
inverter when using output
chokes.
Frame size Output choke Max. permissible motor cable lengths (shielded/unshielded)
for a mains voltage of
(FS) Type 380 V to 400 V ± 10 % 401 V to 480 V ± 10 %
C 6SE6400-3TC03-2CD3 200 m/300 m 100 m/150 m
D to F 6SE6400-3TC . . -. . D0 200 m/300 m 200 m/300 m
FX/GX Available soon
■ Overview
Basic Operator Panel 2 PROFIBUS module CANopen module Start-up tools
(BOP-2)
For a complete PROFIBUS Using the CANopen commu- • STARTER
With the BOP-2, individual pa- connection with up to nications module, an inverter is a graphic start-up soft-
rameter settings can be made. 12 Mbaud. Remote control can be linked to the CANopen ware for guided start-up for
Values and units are shown on of the inverter is possible with fieldbus system and remote MICROMASTER 410/420/
a 5-digit display. the PROFIBUS module. Re- control is then possible. 430/440 frequency inverters
mote control and operation at under Windows NT/2000/
Remote control and operation
the inverter can be combined XP Professional. Parameter
at the inverter can be com-
using an operator panel lists can be read out, al-
bined using an operator panel
plugged onto the PROFIBUS tered, stored, entered and
plugged onto the CANopen
module. The PROFIBUS mod- printed.
module.
ule can be supplied by an ex-
• DriveMonitor
ternal 24 V DC power supply The module is connected to
is a start-up software for list-
and is thus also active when the bus system through a
oriented programming of
the inverter is disconnected 9-pin Sub-D connector.
frequency inverters. This
from the power supply.
program executes under
Connection kit for
Connection by means of a Windows 95/98/NT/2000/
PC to inverter
9-pin Sub-D connector (avail- XP Professional.
able as an option). For controlling an inverter di-
Both programs are included
rectly from a PC if the appro-
Basic Operator Panel (BOP-2) on the Docu CD which is pro-
DeviceNet module priate software has been in-
vided with every inverter.
stalled (e.g. STARTER).
A BOP-2 can be used for sev- For networking the inverters to
Isolated RS-232 adapter mod-
eral inverters. It can be direct- the DeviceNet fieldbus system
ule for reliable point-to-point
ly mounted on the inverter or in widely used on the American
connection to a PC. Includes a
a control cabinet door using a market. A maximum transmis-
Sub-D connector and an
mounting kit. sion rate of 500 kbaud is pos-
RS-232 standard cable (3 m).
sible. Remote control of the in-
verter is possible with the
Operator panel door mount-
DeviceNet module.
ing kit for single inverter
Remote control and operation
For mounting an operator pan-
at the inverter can be com-
el BOP-2 in a control cabinet
bined using an operator panel
door. Degree of protection
plugged onto the DeviceNet
3 module.
IP56. Contains a cable adapt-
er module with screwless ter- 1) A shielded cable of type
The connection to the minals for use with user’s own Belden 8132 (28 AWG) is
DeviceNet bus system is RS-232 cables 1). recommended.
The maximum cable length is
made using a 5-pin connector 5 m for RS-232.
with terminal strip.
Documentation
Dimension drawings
Drill pattern
204 (8.03)
ADA51-5009b
245 (9.65)
309 (12.16)
ADA51-5002d
174 (6.85)
Fixing with
(7 195
8)
4 x M5 bolts
.6
4 x M5 nuts
185 (7.28) 4 x M5 washers
Inverter frame size C Tightening torque with washers fitted:
3.0 Nm
Inverter frame size C
Ventilation clearance required at top with gland plate
and bottom: 100 mm
Drill pattern
Drill pattern
3
616.4 (24.27)
650 (25.59)
520 (20.47)
486 (19.13)
ADA51-5021b
ADA51-5020b
235 (9.25)
235 (9.25)
(9 245
5)
(9 245
5)
.6
Dimension drawings
Drill pattern
Drill pattern
1110 (43.70)
1150 (45.28)
850 (33.46)
810 (31.89)
ADA51-5023b
ADA51-5022b
(1 320
6)
6)
4 x M8 bolts 4 x M8 bolts
2.
2.
Dimension drawings
Drill pattern
Drill pattern
125 125
(4.92) (4.92)
125 125
(4.92) (4.92)
1508 (59.37)
1533 (60.35)
1375 (54.13)
1400 (55.12)
G_DA51_EN_05075
G_DA51_EN_05074
125 125
(4.92) (4.92)
3
125 125
1. 5
)
(4.92) (4.92)
46
(2 54
4. 6
)
06
(1 35
Fixing with
326 Fixing with 326 6 x M8 bolts
(12.83) 6 x M8 bolts (12.83) 6 x M8 nuts
6 x M8 nuts 6 x M8 washers
Inverter frame size FX 6 x M8 washers Inverter frame size GX
Tightening torque
Tightening torque with washers
with washers fitted: 13.0 Nm
fitted: 13.0 Nm Ventilation clearance
Ventilation clearance required:
required: at top: 250 mm
at top: 250 mm at bottom: 150 mm
at bottom: 150 mm in front: 100 mm
in front: 100 mm
Dimension drawings
■ EMC filter
38 185 (7.28)
(1.5) 156 (6.14)
4 x M5
219 (8.62)
232 (9.13)
204 (8.03)
245 (9.65)
ADA51-5012c
174 54 (2.13)
(6.85)
b1
n4
b
c
n3
a
a1
G_DA51_XX_05103
Dimension drawings
■ LC filter
174 (6.85)
320 (12.6)
335 (13.19)
382 (15.04)
G_DA51_EN_05078a
G_DA51_EN_05081
156 (6.14)
(FS)
a b c n1 n2
6SE6400-3TD03-7DD0 D 278 240 230 115 190
(10.94) (9.45) (9.06) (4.53) (7.48)
6SE6400-3TD04-8DD0 D 290 240 240 125 190
(11.42) (9.45) (9.45) (4.92) (7.48)
6SE6400-3TD06-1DD0 D 345 300 220 120 240
(13.58) (11.81) (8.66) (4.72) (9.45)
a
Dimension drawings
c b c b
G_DA51_XX_05014e
a
a
DA51-5051
Line commutating Dimensions Weight Line commutating Dimensions Weight
choke for (max.) choke for (max.)
a b c kg a b c kg
Frame size C 245 185 50 2.3 Frame size D 520 275 85 9.5
(9.65) (7.28) (1.97) (20.47) (10.83) (3.35)
Frame size E 650 275 95 17.0
(25.59) (10.83) (3.74)
Line commutating choke for frame size C Line commutating choke for frame sizes D and E
b
c
3
DA51-5052
choke (max.)
type 6SE6400- Frame size a b c n1 n2 kg
3CC11-.... F 210 240 141 109 190 25.0
(8.27) (9.45) (5.55) (4.29) (7.48)
n1
n2
b
c
Dimension drawings
■ Output chokes
c b
G_DA51_XX_05050a
(max.)
a b c kg
Frame size C 245 185 80 5.6
(9.65) (7.28) (3.15)
b
Output for inverter Dimensions Weight
c
choke (max.)
type Frame size a b c n1 n2 kg
6SE6400- (FS) (to DIN 41308)
3TC03-8DD0 D 210 225 179 76 176 16.1
DA51-5052
n1 3TC08-0ED0 E
(9.76)
210
(10.63)
225
(8.23)
150
(3.46)
76
(7.87)
176 10.4 3
n2 (8.27) (8.86) (5.91) (2.99) (6.93)
3TC14-5FD0 F 321 350 288 120 264 51.5
Output chokes (12.64) (13.78) (11.34) (4.72) (10.39)
for inverters of size D, E and F
3TC15-4FD0 F 210 225 150 76 176 11.2
(8.27) (8.86) (5.91) (2.99) (6.93)
Dimension drawings
G_DA51_XX_05042b
Example:
Assembly of
inverter, filter and choke
If additional options are
required, they must be
mounted on the side.