Calculation For The Cathode Surface Concentrations in The Electrochemical Reduction of CO in Khco Solutions
Calculation For The Cathode Surface Concentrations in The Electrochemical Reduction of CO in Khco Solutions
DOI 10.1007/s10800-005-9058-y
Key words: boundary layer, carbon dioxide electroreduction, carbonate buffer, CO2 reduction, electrode surface
concentrations
Abstract
This article presents a mathematical model that predicts the chemical conditions at the electrode surface during the
electrochemical reduction of CO2. Such electrochemical reduction of CO2 to valuable products is an area of interest
for the purpose of reducing green house gas emissions. In the reactions involved, CO2 acts as both a reactant and a
buffer, consequently the estimation of local concentrations at the electrode surface is not trivial and a numerical
approach is required. The necessary partial differential equations (PDEs) have been set-up and solved using
MATLAB. The results show the local concentrations at the electrode surface to be significantly different from the
bulk concentrations under typical reported experimental conditions. The importance of buffer strength and a careful
quantification of the degree of mixing produced in the experimental apparatus is demonstrated. The model has also
been used to re-examine previously published data, showing that the Tafel slopes in CO2 reduction are consistent
with those reported for the simpler CO reduction system. Further, the effect of pulsed electroreduction was also
modeled, showing that pulsing causes corresponding swings in local pH and CO2 concentrations.
Table 2. Diffusion coefficients for CO2, HCO 2
3 , CO3 at infinite dilu-
j cefHCOO cefCO
OH ¼ þ2
tion and OH) at 25 °C in water [11] formation
F zeffHCOO zeffCO
D0CO2 /m2 s)1 D0HCO3 /m2 s)1 D0CO3 /m2 s)1 D0OH /m2 s)1 cefCH4 cefC2 H4
þ8 þ 12 ð16Þ
zeffCH4 zeffC2 H4
1.9110)9 9.2310)10 1.1910)9 5.2710)9
where j is the planar current density on the electrode
surface in A m)2.
Table 3. Current efficiencies for different products in CO2 electrore- Equations (6)–(9) are second order time dependent
duction on Cu in 0.5 M KHCO3 at 100 A m)2 and 25 °C [10] partial differential equations which are to be solved
Product Electrons exchanged (zeff) Current efficiency (cef) under the following boundary conditions: The initial
values of the concentrations (at t=0, before current
CH4 8 0.25 flows) are assumed to be the same in the bulk solution
C2H4 12 0.20
and are listed in Table 4 for different electrolyte
CO 2 0.05
HCOO) 2 0.10 concentrations. The diffusion coefficients in Table 2
H2 2 0.40 were corrected for the viscosity change with varying
electrolyte concentration (see Table 4) using Stokes–
EinsteinÕs equation (Dl/T = constant at T = 298 K)
CO2 is reduced to a variety of products with different and these values of diffusion coefficients were used in
current efficiencies (see Table 3) according to overall Equations (6)–(9).
reactions (10) to (13): At time t > 0 and x = 0 (i.e. at the interface of bulk
CO2 þ H2 O þ 2e , HCOO þ OH (10) solution and the boundary layer):
CO2 ðaqÞ ¼ ½CO2 ðaqÞi (17)
)
Table 4. Initial equilibrium values (at t=0) for CO2, HCO 2
3 , CO3 , OH and pH at different electrolyte (KHCO3) concentrations at 25 °C
and 101.3 kPa CO2 partial pressure (Note: correction was not made for the effect of ionic strength on CO2 solubility)
d½CO2
3 Hori et al. [10] used Cu cathodes in 0.5 M KHCO3
DCO3 ¼0 (23)
dx electrolyte for CO2 electroreduction. For HoriÕs condi-
tions, including the product distribution shown in
Table 3, and based on their assumption of boundary
d½OH layer thickness as 0.01 cm, the pH at the electrode surface
DOH ¼ OH
formation (24)
dx may be calculated at different current densities by solving
time-dependent partial differential equations (6)–(9).
With all the boundary conditions and constants For example, at a current density of 50 A m)2 in
known, the partial differential equations given in (6)– 0.5 M KHCO3 solution and a boundary layer thickness
(9) were solved using MATLAB 7.0. of 0.01 cm, the calculated pH and CO2, HCO 3 and
Fig. 2. pH profile in the boundary layer at 50 A m)2 (KHCO3 = 0.5 M, d = 0.01 cm).
)2
Fig. 4. HCO
3 profile in the boundary layer at 50 A m .
)2
Fig. 5. CO2
3 profile in the boundary layer at 50 A m .
CO23 concentration profiles in the boundary layer may as the product distribution might be expected to be
be observed in Figures 2–5, respectively. One can also affected by the relative amounts of CO2 and H+ present
see that the system takes roughly 10–12 s to reach steady at the electrode surface (discussed later). The stabiliza-
state after the current is turned on (i.e. when the cathode tion of the local pH at the electrode surface around
is polarised). (Note that because pH is a logarithmic pH 9.3 is due the actions of both CO2 (reaction 3b,
quantity, it appears to stabilise sooner). Before this which produces bicarbonate) and the buffering action of
period the concentrations of each of the species, i.e. bicarbonate (reaction 4, which consumes bicarbonate
CO2, HCO 2
3 , CO3 and the pH at any given x (>0) in and produces carbonate). This buffer action within the
the boundary layer, is transient (varies with time). boundary layer can be seen in Figures 3–5.
Figure 2 further illustrates that the electrode surface One can also see, in Figure 3, the non-linearity of
pH at steady state (t > 6 s) is 9.3 which is considerably the steady-state profile for the CO2 concentration.
different from the bulk solution pH of 7.5. The reason This is due to CO2 reacting at both the electrode
for this increased pH is the generation of OH) ions at surface, in electrochemical reactions, and in the
the electrode surface. This increased surface pH may be boundary layer, in acid–base reactions. It is this
critical to the mechanism of CO2 electroreduction to complexity that creates the need for numerical calcu-
various products viz. CH4, C2H4, CO, HCOO) and H2 lation methods.
167
Fig. 6. Cathode surface pH vs. electrolyte concentration at d = 0.01 and 0.001 cm.
Figure 6 shows the electrode surface pH profiles at 50 The profiles in Figure 6a are calculated for a bound-
and 150 A m)2 and the bulk pH profiles as a function ary layer thickness of 0.01 cm (equivalent to an rpm of
of the electrolyte concentration with boundary layer 75 at a rotating disc electrode), correspond to the
thicknesses (d) of 0.01 and 0.001 cm. It is observed that estimated value of boundary layer thickness used by
the electrode surface pH at 50 and 150 A m)2 Hori et al. [9]. However, the boundary layer thickness
approaches the bulk pH value with increasing electro- depends on the stirring rate or the flow profile in a given
lyte strength. This pH approach occurs due to a rise in electrochemical system (and/or the CO2 bubbling rate).
buffer capacity of electrolytes with increased concen- If the electrolyte is stirred at a higher rate or if the flow
trations. Specifically, this is due to a higher starting velocity is increased in a given flow cell, the boundary
concentration of bicarbonate as can be seen in Table 4. layer thickness will decrease and thereby alter the
On the other hand, the cathode surface pH may electrode surface pH (the effect on boundary layer due
increase to 9.87 at 150 A m)2 from 9.3 at 50 A m)2 in to viscosity variation with electrolyte concentration has
a 0.5 M KHCO3 solution with d = 0.01 cm. This been neglected in the present calculations).
increase in pH occurs due to an increased generation Figure 6b illustrates a case where the boundary layer
rate of OH) on the cathode surface with increasing thickness has been decreased by an order of magnitude
current density. This is obviously something that should from that in Figure 6a (equivalent to increasing the
be considered when comparing data measured at rotation rate of an RDE by two orders of magnitude).
different current densities. With this thinner boundary layer, d = 0.001 cm, it is
168
observed from Figure 6b that electrode surface pH Figure 7 along with the current efficiency values from
approaches the bulk pH more closely than it does at HoriÕs work.
d = 0.01 cm. Physically the closer approach may be In plotting these data, one can see a clear shift to less
explained by the fact that a better mixing of the hydrogenated products with higher local pH. This effect
electrolyte causes a more uniform solution pH. This is dominates over the slight decrease that occurs in the
an important consideration because many papers study- local CO2 concentration. On going from the 1.5 M buffer
ing the electrochemical reduction of CO2 do not clearly to the 0.03 M buffer, the local CO2 concentration
define the degree of mixing used in their work, making decreases by two times while the H+ concentration
the local pH and CO2 concentrations at the electrode decreases by about 15 times. This decrease in local CO2
surface difficult to estimate. For example, for 0.5 M concentration is driven by a higher current efficiency for
bicarbonate and 50 A m)2, the local pH varies from CO2 consuming reactions and a higher rate of reaction
9.3 when d=0.01 cm, to 8.5 when d = 0.001 cm. 3b as the pH increases.
We also examined polarisation measurements made
3.2. Data analysis by Hori et al. [9]. The data has been re-plotted along
with estimates for the local H+ and CO2 concentrations
To show the value of solving the equations and in Figure 8. Initially, the results show hydrogen evolu-
estimating the true conditions at the electrode surface, tion, which results in a local pH shifting from the bulk
we have re-examined some data that has appeared in the value of 6.81 to close to pH 9 by )1 V (10 A m)2). At
literature. Hori et al. [9] have carried out experiments this potential, adsorbed CO begins to form, suppressing
using a range of electrolyte strengths from 0.03 to 1.5 M, the hydrogen evolution, resulting in a slight decrease in
which resulted in different product distributions. In their current and an increase in local pH [13]. Below )1.12 V,
paper, it is felt that the change in local pH values with hydrocarbon products begin to form, with first ethylene,
the different buffer strengths plays a role in the obtained then methane appearing. These reactions accelerate,
product distributions. We have used our model to more causing a rapid rise in current at potentials below
accurately estimate the exact pH and CO2 concentra- )1.26 V (8.5 A m)2). Along with the increased reac-
tions, with the results of our calculations shown in tions, there is a slight (about 2.1 times) decrease in local
Fig. 7. The influence of buffer strength on the product distribution (Current efficiency data from Hori et al. [9], 50 A m)2, potential )1.28 V
vs. SHE at 1.5 M varying to )1.42 V at 0.03 M KHCO3 buffer, CO2 bubbled).
169
Fig. 8. Estimated local [H+] and [CO2] values for polarisation measurements (Partial current data from Hori et al. [9], 0.1 M KHCO3, CO2
bubbled, bulk [H+] = 1.5510)7 M, bulk [CO2]=3.4110)2 M).
CO2 concentration and a large decrease in local H+ the partial current densities by [H+]bulk/[H+]local. This
concentration (about a 12 times decrease leading to a results in a charge transfer coefficient of 1.19 (50 mV
local pH of 9.96 vs. 6.8 in the bulk solution). decade)1 Tafel slope), which is similar to that reported
It is interesting to note that, while high pH favoured for methane for CO reduction, supporting the possibility
ethylene in Figure 7, in this data set the increased of a similar mechanism. While we also have data for
potential seems to be able to overcome the effect. A key [CO2]local, correcting the partial currents would be
study on the influence of potential on these types of complicated by the near saturation adsorption of the
reactions was carried out by Hori et al. [12] using CO as CO intermediate [13]. Because of the associated iso-
the starting reactant. This system was studied because it therm, this would be expected to lead to a non-linear
is simpler, both in having fewer reaction steps and relationship between [CO2]local and the partial currents.
because CO is not involved in acid–base reactions, thus However, knowing the local concentrations is also
simplifying the estimation of the local CO concentration important and useful in any attempt to clarify the
at the electrode surface. In that work, they found the details of the reaction mechanisms.
reaction to form ethylene first order with respect to CO
and having a charge transfer coefficient of 0.35 (171 mV 3.3. Pulsed CO2 reduction
decade)1 Tafel slope) and the reaction to form methane
first order in CO, first order in hydrogen ion and having A common problem reported associated with the
a charge transfer coefficient of 1.33 (45 mV decade)1 electroreduction of CO2 on Cu is the ‘‘poisoning’’ of
Tafel slope). From the data shown in Figure 8, one the electrodes, which is characterised not by a significant
would obtain a charge transfer coefficient of 0.48 change in total current (or potential), but by a shift in
(124 mV decade)1 Tafel slope) for ethylene production the product distribution over time to favour hydrogen
and 0.86 (69 mV decade)1 Tafel slope) for methane evolution. Various theories have been put forward
production (obtained by excluding the data at )1.46 V). including electrolyte trace impurity deposition, accumu-
However, having the estimated local concentrations at lation of adsorbed or insoluble reaction by-products,
the electrode surface should allow one to correct the and copper surface morphological changes [14].
data. For the methane data, assuming the reaction from However, the real cause for the poisoning is still not
CO2 is also first order in hydrogen ion, we can correct clear from the literature. In the recent review by
170
Fig. 9. Pulsed pH profile in the boundary layer (50 A m)2, 5 s then 0 A m)2, 5 s, 0.1 M KHCO3, d=0.01 cm).
Fig. 10. Pulsed surface pH and CO2 profiles with bulk and steady state concentrations indicated (50 A m)2, 5 s then 0 A m)2, 5 s, 0.1 M
KHCO3, d = 0.01 cm).
Hori et al. [4], the poisoning is attributed to the be avoided by pulsed potentials [16] or periodic anodic
deposition of trace metal ions present in the KHCO3 sweep treatments [17]. In the work of Shiratsuchi et al.
salts (ppm level) destroying the Cu catalytic activity. He [16], they tested pulsed waveforms stepping between
recommends that the contaminants be removed using )1.8 and 0 V vs. SCE, using a varying anodic pulse time
pre-electrolysis. However, Smith et al. [15] and others from 0 to 10 s in an interval of 10 s. By pulsing the
have claimed copper oxide type species to be the real electrodes, the activity of Cu electrodes did not deteri-
cause of poisoning and according to them pre-electro- orate even after several hours of operation. Because of
lyzing only postpones the inadvertent poisoning of the the complexity of the CO2 solution chemistry, it should
electrodes. be noted that such a pulsing (or sweeping) regime will
Even though the exact cause of poisoning is not clear, not only change the potential of the electrode, but also
it has been found that poisoning of Cu electrodes may the local chemical conditions at the electrode surface.
171
Fig. 11. A Pourbaix diagram for copper, indicating the regions traversed when the electrode is pulsed (50 A m)2, 5 s then 0 A m)2, 5 s,
0.1 M KHCO3, d = 0.01 cm) at 25 °C.
We have therefore also looked at estimating the local which should be considered when investigating the
concentrations of CO2 and hydrogen ion under pulsing mechanism for the electrode regeneration.
conditions. In Figure 11, a Pourbaix diagram for Cu is shown
In the theoretical framework one needs to solve the with the systemÕs state over the course of the electrode
differential equations (6)–(9) with changing boundary pulsing indicated. The system starts at 0 V (taken to be 0
conditions. However, because the boundary conditions current) then is shifted to )1.8 V (taken to be a current
are written in terms of fluxes, it is simpler mathematically of 50 A m)2). As the electrode is held at )1.8 V the local
to assess the influence of pulsing using an equivalent pH increases from the bulk value of 6.82 to 9.79. On
galvanostatic pulse. Hence, the boundary conditions for returning to 0 V, the pH tends back towards the bulk
CO2 (Equation (21)) and OH) flux (Equation (24)) at the value, reaching 8.31 after 5 s. It can be seen that, over
electrode surface were repeatedly changed from the latter pH drift, the stable form of copper oxide
50 A m)2 for 5 s to 0 A m)2 for 5 s (using the product would change from Cu(OH)2 to Cu2O. This underlines
distribution in Table 2). An electrolyte concentration of the importance of considering the local chemical condi-
0.1 M KHCO3 (bulk pH = 6.8 cf. Table 4) was also tions at the electrode surface in understanding these
used. These conditions roughly correspond to the best complex reactions.
conditions reported in the work of Shiratsuchi et al. [16].
The changing pH profile so obtained is plotted in 4. Conclusions
Figure 9, with the electrode surface hydrogen ion and
CO2 concentrations plotted in Figure 10. A model has been developed for calculating the elec-
The local CO2 concentration is depleted during the trode surface hydrogen ion and CO2 concentrations for
cathodic pulses, but before the steady state concentra- CO2 electroreduction on Cu in KHCO3 electrolyte
tion is achieved, the non-reducing part of the waveform solution. The modelled results show that the electrode
allows fresh CO2 to diffuse to the electrode. This results surface conditions are dependent on the stirring rate,
in an average local CO2 concentration of 0.0263 vs. buffer capacity of the electrolyte and the current density
0.0181 M for the steady state conditions (the 0.1 M case of operation. It has also been shown using the model
in Figure 7). One can also see that the predicted pH estimates that the stirring rate results in a significant
varies over a range of almost 1.5 pH units during the change in the local concentrations (cf. Figure 6). This is
pulsing. In reality the pH variation could be higher important because results from other workers have
because our model does not include the formation of shown that the CO2 reduction product distribution is
copper oxides, which would consume local hydroxide affected by hydrogen ion concentration, potential (cur-
ions. Also, the model uses a constant product distribu- rent density), and CO2 concentration. Thus work in this
tion, which in reality would be changing with local area should try to quantify the level of stirring used.
concentrations and electrode potential. However, even These results also depend strongly on the buffer capacity
this simplified model shows changes in local conditions, (electrolyte strength) used.
172
The developed model was also useful for correcting 3. B.P. Sullivan, K. Krist and H.E. Guard (Ed., Electrochemical and
previously reported literature data, to show that the Electrocatalytic Reactions of Carbon Dioxide (Elsevier, Amster-
dam, 1993).
Tafel slopes observed for the production of methane and
4. Y. Hori, in W. Vielstich and H.A. Gasteiger and A. Lamm (Eds),
ethylene from CO2 are similar to those reported for the Handbook of Fuel CellsÕ, (John Wiley and Sons, Ltd., West Sus-
formation of the same products from CO. Through sex, England 2 2003) p. 720.
adjustment of the boundary conditions, the model can 5. T.E. Teeter and P. Van Rysselberghe, J. Chem. Phys. 22 (1954)
be extended to roughly evaluate the response of local 759.
6. K. Ito, T. Murata and S. Ikeda, Bull. Nagoya Inst. Tech. 27 (1975)
hydrogen ion and CO2 concentrations to pulsed CO2
209.
reduction. This approach might prove useful in better 7. G.B. Stevens, T. Reda and B. Raguse, J. Electroanal. Chem. 526
understanding the role of pulsed operation in preventing (2002) 125.
electrode activity losses. 8. Y. Hori, K. Kikuchi and S. Suzuki, Chem. Lett. (1985) 1695.
Thus, the model developed in this work should prove 9. Y. Hori, M. Akira and R. Takahashi, J. Chem. Soc. Faraday
Trans. 1(85) (1989) 2309.
useful in furthering the understanding of the reactions
10. Y. Hori, K. Kikuchi, A. Murata and S. Suzuki, Chem. Lett. (1986)
involved in the electroreduction of CO2 from carbonate 897.
buffers. In particular, it should be helpful in future 11. D.R. Lide, CRC Handbook of Chemistry and Physics, Internet
mechanistic studies. Version 2005, <http://www.hbcpnetbase.com>, (CRC Press,
Boca Raton, FL, 2005).
12. Y. Hori, R. Takahashi, Y. Yoshinami and A. Murata, J. Phys.
Chem. B 101 (1997) 7075.
Acknowledgements 13. Y. Hori, M. Akira and Y. Yoshinami, J. Chem. Soc. Faraday
Trans. 1(87) (1991) 125.
The authors would like to thank the Innovative Re- 14. R.L. Cook, R.C. MacDuff and A.F. Sammells, J. Electrochem.
search Initiative for Greenhouse Gas Mitigation for Soc. 135 (1988) 1320.
15. B.D. Smith, D.E. Irish, P. Kedzierzawski and J. Augustynski,
their financial support for this work, and Prof. Colin
J. Electrochem. Soc. 144 (1997) 4288.
Oloman of the University of British Columbia for use- 16. R. Shiratsuchi, Y. Aikoh and G. Nogami, J. Electrochem. Soc. 140
ful discussions. (1993) 3479.
17. B. Jermann and J. Augustynski, Electrochim. Acta 39 (1994) 1891.
References