This document provides specifications for installing a sampling point on incinerator, boiler, and furnace stacks at Petronas Gas Bhd Units 03 and 06. It outlines requirements for a portable low-pressure flue gas sampling pump, including operating conditions, site conditions, design details, materials of construction, piping, accessories, and inspection/testing requirements. The pump will be used to take intermittent samples from the stacks at flow rates up to 13.5 CFM and temperatures up to 100°C.
This document provides specifications for installing a sampling point on incinerator, boiler, and furnace stacks at Petronas Gas Bhd Units 03 and 06. It outlines requirements for a portable low-pressure flue gas sampling pump, including operating conditions, site conditions, design details, materials of construction, piping, accessories, and inspection/testing requirements. The pump will be used to take intermittent samples from the stacks at flow rates up to 13.5 CFM and temperatures up to 100°C.
This document provides specifications for installing a sampling point on incinerator, boiler, and furnace stacks at Petronas Gas Bhd Units 03 and 06. It outlines requirements for a portable low-pressure flue gas sampling pump, including operating conditions, site conditions, design details, materials of construction, piping, accessories, and inspection/testing requirements. The pump will be used to take intermittent samples from the stacks at flow rates up to 13.5 CFM and temperatures up to 100°C.
This document provides specifications for installing a sampling point on incinerator, boiler, and furnace stacks at Petronas Gas Bhd Units 03 and 06. It outlines requirements for a portable low-pressure flue gas sampling pump, including operating conditions, site conditions, design details, materials of construction, piping, accessories, and inspection/testing requirements. The pump will be used to take intermittent samples from the stacks at flow rates up to 13.5 CFM and temperatures up to 100°C.
Download as XLS, PDF, TXT or read online from Scribd
Download as xls, pdf, or txt
You are on page 1of 2
PROJECT : INSTALLATION OF SAMPLING POINT TO ALL
INCINERATIORS, BOILER AND FURNACE STACKS - ( COMMON )
APPLICABLE TO : PURCHASE PROPOSAL AS BUILT
FOR PETRONAS GAS BHD UNIT 03 AND 06
SITE GPP - 5 / 6 NO OF PUMPS REQUIRED ONE (1)
SERVICE LOW PRESSURE FLUE GAS SAMPLING SIZE AND TYPE PORTABLE
MANUFACTURER SERIAL NO
OPERATING DATA PUMPING DATA
Fluid FLUE GAS Head in suction vessel m liq abs H2S Content N/A mg/kg Head in discharge vessel m liq abs Hazardous Service ZONE 1 DIV 2 Highest Of liqiud level insuction vessel Corrosive/Erosive YES (INTERNALLY) above/below pump center line (min) m Operation : continuous/intermittent INTERMITTENT Height of liqiud level in discharge vessel Capacity 13.5 CFM above/below pump center line (max) m Min process flow N/A m3/hr Total head loss in suction line Specific process condition during start-up/stop/transient between suction vessel and pump m liq Pumping Temprature 100 m3/hr Total head loss in discharge line Minimum design temperature deg C between pump and discharge vessel m liq Max design temperature deg C Total minimum suction head Specific Gravity / Density 1.34 kg/m3 Total maximum discharge head Viscosity at P.T. 0.024 cP Head of vapour pressure m liq abs Vapour pressure at P.T Differential head at rated capacity m liq. Design Pressure FULL VACUUM bara Minimum available NPSH m liq. Operating Pressure upto 29 Hg VAC bara Estimated efficiency % Brake power at estimated efficiency 0.746 kW
SITE CONDITION PUMP DRIVE
Ambient Temperature 32 - 38 deg C Type Electric Motor Area Classification Zone 1 Div 2 Speed 1450rpm Electrical Supply 240 V 50 Hz 1 phase Transmission Direct Coupled Estimated Installed Power (*) kW
DESIGN OPERATION CONDITION MECHANICAL SEAL
Pump speed (single/ double suc impeller) 1450 rpm Make/ type (*) Capacity Rated 13.4 m3/ hr API Classification (*) Efficiency at Rated (*) % API seal pipng plan (*) Power absorbed at duty (*) kW Static? Rotating bellow/ Pusher type Power absorbed t 120% BHP (*) kW Flushing/ barrier/ quench fluid Recommended Drive Power (*) kW Cartrige mounted Viscous Correction Factor (*) Allowable reverse pressure (*) barg NPSH available at rated capacity m liqs Flush quantity required (*) m3/hr NPSH Required for Water at rated capacity m liqs Barrier quantity required m3/hr Pressure rating static/ dynamic/ reverse nra PUMP DESIGN Seal chamber pressure (*) barg Pump Type Maximum temperature rating (*) deg C - horizontal/ Vertical horizontal - axial/ radial spit (*) MATERIAL OF CONSTRUCTION - overhung/ between bearings (*) Casing or outer barrel SS316 - single/ double volute/ diff (*) Inner casing (*) - center line / foot mounted (*) Casing stud (*) - single/ double suction (*) Min wall thickness (*) mm Direction of Rotation (*) Cover (*) Number of stage (*) Casing gasket (*) Max/ Actual/ Min Impeller Diameter (*) mm Impeller (*) Max allowable casing working pressure (*) barg Impeller waering hardness (*) H.B max allowable jacket/ C.W. piping pressure (*) barg Casing earing hardness (*) H.B Suction pressure speed with max impeller (*) Wear Ring coating (*) Minimum continuos stable/ thermal flow (*) m3/hr Shaft (*) Capacity at BHP (actual impeller diam.) (*) m3/hr Shaft sleeve for seal (*) Interstage shaft sleeve (*) MATERIAL OF CONSTRUCTION (Cont) Interstage bushing (*) Throttle Bushing (*) Thoat Bushing (*) BEARING AND LUBRICATION Seal End Plate (*) Type of Bearing Lubrication (*) Stationary Seal Face(s) (*) Radial Bearing : Type/ Make (*) Rotating Seal Face(s) Thrust Bearing : Type/ Make (*) Seal Spring(s)/ Bellow(s) Forced feed lubrication acc API614 : yes/no (*) Lubricator : Type/ Make (*) PIPING Lube Oil Healing : electirc/ steam (*) Discharge size/ ANS flange class 3/4" / QUICK COUPLER (FEMALE) possition (facing drive end) side COOLING Suction size/ ANS flange class 1" /QUICK COUPLER (FEMALE) Medium / temp (deg C) / max inlet pressure (barg) possition (facing drive end) side Cooling Water piping API plan/ material (*) Connection on seal end plate : sreawed/ welde (*) Flow to stuffing box/ bearings (*) Flow to gland / pedestal(s) (*)
ACCESSOREIES AND MATERIALS
Base plate : combined/ separate Combined INSPECTION AND TESTS Foundation bolts : yes/ no N Hydrostatic Test : yes/ no Y Coupling : make/ type (*) Performance Test : yes/ no Y Coupl;ing Guard - non-sparking : yes/ no Y NPSHR test : yes/ no (*) Vibration Equipment / connections : yes/no N Sound Level test : yes/no Y Manufacturer/ type (*) Auxilliary Equipment Test : yes/ no Y Pump speed during performance test (rpm) Y WEIGHTS (kgs) DIMENSIONS Performnce Test on water : capacity/ head/ power Y Pump (*) kgs Length 600 mm Hydrostatic Test Pressure casing/ jacket/ pipng Y Driver & acc. (*) kgs Width 600 mm Baseplate (*) kgs Heigh 600 mm Total (note 8)
REMARK
1) (*) - Vendor to indicate & complete the data sheet
2) The shall be supplioed complteet with SS316 surge bottle 3) All pipng within the skid limit shall be inaccordance with ASME B31.3 4) All connections to the client facillities shall be locted at the skid edge 5) All package shall be supplied with pressure gauge on the suction line to monitor the suction pressure 6) The skid shall be supplied on steel base plate complete with teflon wheel and steel handle for easy mobilisation and dimension 7) The package shall be supplied with a minimum weight and minimum dimension for only single operator handling 8) The skid total weight shall be limited to single operator comfort lifting. The maximum total weight shall be less than 20kgs.