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    Sulphur Remelters PDF

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    Sulphur Remelters PDF

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    Nenad
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    Sulphur-Remelters.pdf

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    375 views4 pages

    Sulphur Remelters PDF

    Uploaded by

    Nenad

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    © All Rights Reserved
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    Download as pdf or txt
    of 4

    BRIMROCK

    SULPHUR REMELTERS
    HIGH PERFORMANCE, SKID-MOUNTED
    REMELTERS WITH LOW MAINTENANCE
    AND OPERATING COSTS

    EFFICIENT REMELTING AND The self-cleaning features also ensure optimum pumping through a two stage filtration system to
    DECONTAMINATION AT UP TO 35 MTPH heat transfer and decontamination capability remove the last of the entrained particulates.
    The Sandvik Brimrock SR800™ is a versatile and under all conditions, while the control system
    compact unit offering predictable, high capacity maintains the process parameters within ideal A single PLC manages key parameters such as
    throughput for the efficient remelting and ranges to get the most out of every kW of temperature, feed rate and tank levels through
    decontamination of sulphur. Nominal capacity energy used. interdependent control loops, with additional
    is 35 metric tonnes per hour (mtph) with feed analogue instrumentation monitoring other, non-
    sulphur moisture content of less than 5% and RELIABLE OPERATION WITH MINIMAL critical parameters. The result is a steady-state
    minimum contaminate levels. MANPOWER REQUIREMENTS operation at the highest levels of productivity and
    Solid sulphur is melted in a settling tank while efficacy. Data collection, reporting and storage
    For sulphur with higher contaminate levels (up to heated liquid sulphur is recirculated through the will be tailored to your specific requirements.
    5%), we offer the Sandvik Brimrock CSR575™. tank, aiding in the melting process.
    The heavier contaminates settle out of the molten „„Predictable, maximum throughput rates
    Skid-mounted for easy transportation by truck, sulphur and are continuously removed and „„Efficient use of energy
    sea or rail, both models benefit from self-cleaning concentrated via a sludge extraction conveyor. „„Maximum settling capability, resulting
    features and an interactive process control in reduced particulates at the filters
    system, ensuring maximum throughput rates In the CSR575™ the molten sulphur then and mitigating potential for
    and decontamination capability throughout flows to a secondary settling tank where more downstream contamination
    a wide range of waste sulphur moisture and contaminates (>0.45 mm) are removed prior to
    contaminate levels.
    DESIGNED FOR LOW COST, HIGH PRODUCTIVITY REMELTING
    UNDER ALL CONDITIONS, WITH INTERACTIVE PROCESS
    CONTROLS ENSURING OPTIMUM PERFORMANCE

    „„Reduced sulphur concentration in


    recovered contaminates UTILITIES AND PLOT SPACE
    „„Fully instrumented and process controlled
    resulting in hands-free operation SR800 CSR575
    „„Easy to use controls, including ESD and „„ Remelter footprint 12m L x 2.5m W x 5m H 16m L x 8m W x 5m H
    process trend data collection „„ Primary skid wt. (dry) 22,680 kg 22,680 kg
    „„Metered and data-logged re-melt rate (wet) 47,680 kg 47,680 kg
    „„Low operating cost; minimal „„ Secondary skid wt. (dry) - 21,750 kg
    manpower requirements (wet) - 46,750 kg
    „„Low maintenance cost; all stainless steel „„ Sulphur remelt rate 35 mtph* 25 mtph*
    construction, proven pumps, instruments
    „„ Sulphur discharge pressure 0 – 500 kPa(g) 0 – 500 kPa(g)
    and filters suitable for sulphur service,
    „„ Sulphur discharge temperature <150 °C <150 °C
    robust design
    „„ Steam flow @ standby 430 kg/hr 430 kg/hr
    „„Environmentally and HSE friendly;
    „„ Steam flow @ normal operation 5,500 kg/hr 4,000 kg/hr
    low exposed molten sulphur surface area,
    „„ Steam pressure 800 kPa(g) 800 kPa(g)
    fume hoods and dilution fans, continuous,
    „„ Electrical power – connected 60 kW 70 kW
    low dusting feed system, reduced potential
    for sulphur spills, limited manual labour or *Assumes <5% moisture, and 0 °C ambient conditions
    exposure to potential hazards – no manual
    contaminate removal required
    „„Cold weather protected; insulated, fully steam conveyor (>1.25 mm) and the finer contaminates
    traced, electrical tracing on steam traps and discharged with the melted sulphur. PURITY SPECIFICATIONS – SOLID
    condensate lines ELEMENTAL SULPHUR IN BULK
    „„Self contained, compact, portable and flexible; An optional duplex or quadplex filter system can
    skid mounted, fully wired, all piping installed, be used to remove finer contaminates. „„ Ash (max) 0.050% (500 ppmw)
    single battery limit connection, convertible to „„ Carbon (max) 0.025% (250 ppmw)
    a twin tank arrangement The result is molten sulphur that meets or „„ Free sulphur 99.90% min
    „„Designed and constructed to meet all exceeds the following purity specifications, (dry basis)
    regulatory requirements world-wide; will allowing the recovered sulphur to be „„ Colour Bright yellow
    meet or exceed International and North re-introduced into the supply chain:
    American codes and standards, CE Certified,
    ATEX compliant and SIL rated equipment
    and instruments

    WASTE (EFFLUENT) GENERATION


    The design basis for the remelter assumes that
    the discharged waste will contain 50% sulphur
    and 50% contaminates. This ratio can be affected
    by the particle size distribution of the solids as
    finer material will have more particle surface area
    that can be ‘wetted’ by molten sulphur.

    The remelting system is capable of removing


    contaminates such as stones, foreign debris,
    sand, and soils. The coarsest material will be
    discharged from a filter basket (>6 mm), small CSR575™ model available for wetter,
    material will be discharged from the screw more contaminated sulphur
    S-PS430-D-ENG-14

    Sandvik Process Systems


    Division of Sandvik Materials Technology Deutschland GmbH, Salierstr. 35, 70736 Fellbach, Germany
    Phone +49 711 5105-0, Fax +49 711 5105-152, E-mail: info.spsde@sandvik.com
    www.processsystems.sandvik.com

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