1IACR3 BaghouseCollectors

BAGHOUSE DUST COLLECTION
Equipment
COMPLETE TURNKEY SYSTEMS

IAC is a full service Baghouse Dust Collection O.E.M. (original equipment manufacturer). We design, fabricate, install, and service the equipment we supply. Our sta of engineering, project, and customer service personnel assist you all the way from pre-project planning to after the sale service and support. From process gas collectors to nuisance dust systems, IAC dust collection equipment is found with some of the largest companies, in a wide variety of industries, throughout the country. IACs quick ship program will speed your delivery. We stock tubesheets and nished clean air plenums to improve delivery on popular sizes of collectors, bin-vents, and lter/receivers. Let our project engineers help size your requirements, then price and quote your delivery. Youll be pleasantly suprised! A wide variety of replacement component parts are also available.... including pulse valves, timer boards, DP guages, bags, cages, airlocks, and venturis. Problem solving products like sonic horns and broken bag detectors help improve e ciency. IACs full service means we can also provide system maintenance, reconstruction services, or e ciency evaluation with our eld service sta .
Call IAC Today 1-800-334-7431

For Dust Collection & Pneumatic Conveying Needs Cement Ethanol Gypsum Bio-Mass Rock Products Wood Pellets Foundry Steel Pulp/paper Mining Power Generation Carbon Black Coal Handling Wood Composite Fly Ash Food Processing
Your ONE STOP Source
FYBH001 r. 2.08
INDUSTRIAL ACCESSORIES COMPANY 4800 Lamar Avenue Mission, KS 66202 Sales: 800-334-7431 Fax: 913-384-6577 Email: iaccorp@iac-intl.com www.iac-intl.com
Innovation. Service. Product Excellence.
www.iac-intl.com
BIN VENTS
Filters

IAC stocks complete bin vent lters in popular sizes, along with cleanair plenums and tubesheets to speed delivery for custom orders under our Quick-Ship program. Standard top entry or side entry lters carry as much as 2,000 Ft2 of cloth. Refer to Catalog Sections II and III or visit our web site at iac-intl.com to access dimensional drawings and more complete speci cations on these collectors. For round units, refer to our Filter/Receiver literature or web site page. If you like, we can fabricate a round lter/receiver without collecting hopper to function as a bin vent. Keep in mind that IAC custom builds baghouses to lter up to 150,000 acfm - so no size bin vent or collector, with or without a hopper, is too large or too small for our engineering sta . If a standard size bin vent wont work for your application, let us know, and well be glad to bid on a custom unit for you. Stainless applications (including food grade) are also available.....and even single bag designs for extremely low volume applications. For technical application assistance from our project engineering sta , or for prices and delivery from our Quick-Ship program, contact us at the phone numbers listed below or by emailing us at iaccorp@iac-intl.com.
FYBV001
www.iac-intl.com
Filter Units - Specifications

Model No 36TBBVI9S6 CD Dwg No C301-A001
Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 3 9 36 43.83 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 3.3 4.50 4.00
BIN VENT - BOTTOM LOAD
Side Length ( in.) 24 Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 54.188 320 24
Interstitial Area (SqFt.) 2.11

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 3 9 58 70.61 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 3.3 4.50 4.00 Side Length ( in.) 24 Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 76.188 450 24

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 3 9 72 87.65 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 3.3 4.50 4.00 Side Length ( in.) 24 Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 24 90.188 530




Page 1 of 5







Page 2 of 5







Page 3 of 5



Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 8 64 120 1,038.82 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 12.9 43.20 28.44 Side Length ( in.) 64 Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 64 142.188 2210


Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 9 81 120 1,314.76 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 12.9 48.60 36.00 Side Length ( in.) 72 Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 142.188 2490 72


Page 4 of 5

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 10 100 144 1,947.79 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 12.9 54.00 44.44
BIN VENT
Page 5 of 5

Model No 36TBBVT9S6 CD Dwg No C303-A001
BIN VENT - TOP LOAD


Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 3 9 72 87.65 Avg Comp Air (CFM) Max Comp Air (CFM) 3.3 4.50 Side Length ( in.) 29 Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 29 96.188 680
5.84 Casing Area (SqFt.) Interstitial Area (SqFt.) 3.95


Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 4 16 58 125.52 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 3.3 6.00 9.51 Side Length ( in.) 37 Side Width ( in.) 37 Diameter ( in.) Height ( in.) Ship Wt (Lbs) 82.188 740


Page 1 of 12

BIN VENT - TOP LOAD






Page 2 of 12

BIN VENT - TOP LOAD






Page 3 of 12

BIN VENT - TOP LOAD


Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 8 64 120 1,038.82 Avg Comp Air (CFM) Max Comp Air (CFM) 12.9 43.20 Side Length ( in.) 69 Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 69 146.188 2450


Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 2 9 81 120 1,314.76 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 12.9 48.60 42.24 Side Length ( in.) 77 Side Width ( in.) 79 Diameter ( in.) Height ( in.) Ship Wt (Lbs) 146.188 2770


Page 4 of 12

BIN VENT - TOP LOAD




Model No 120TBBHT169S6 CD Dwg No C303-A034


Page 5 of 12

BIN VENT - TOP LOAD






Page 6 of 12

BIN VENT - TOP LOAD






Page 7 of 12

BIN VENT - TOP LOAD






Page 8 of 12

BIN VENT - TOP LOAD






Page 9 of 12

BIN VENT - TOP LOAD






Page 10 of 12

BIN VENT - TOP LOAD






Page 11 of 12

BIN VENT - TOP LOAD

BINVENT
Page 12 of 12

Model No 58TBBVWT36S6 CD Dwg No C366-A014
BIN VENT - WALK-IN

Model No 108TBBVWT36S CD Dwg No C366-A016

Model No 120TBBVWT36S CD Dwg No C366-A017




Page 1 of 10

BIN VENT - WALK-IN






Page 2 of 10

BIN VENT - WALK-IN






Page 3 of 10

BIN VENT - WALK-IN






Page 4 of 10

BIN VENT - WALK-IN






Page 5 of 10

BIN VENT - WALK-IN






Page 6 of 10

BIN VENT - WALK-IN






Page 7 of 10

BIN VENT - WALK-IN






Page 8 of 10

BIN VENT - WALK-IN






Page 9 of 10

BIN VENT - WALK-IN






BIN VENT
Page 10 of 10

Model No 234TB-BHTM-288:S6 CD Dwg No CD-392-01
Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 36 576 234 17,314 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 70,000 4:1
M-PULSE BAGHOUSE
Side Length ( in.) 168 Side Width ( in.) No. of Compart. Layout Arr. 180 2 1x1 G - Height ( in.) 252
Model No 4X234TB-BHTM-288:S6 CD Dwg No CD-392-02

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 72 1,152 234 35,286 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 145,000 4:1 Side Length ( in.) 336 Side Width ( in.) 180 G - Height ( in.) 252 No. of Compart. 4 Layout Arr. 2x2

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 108 1,728 234 52,929 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 215,000 4:1 Side Length ( in.) 492 Side Width ( in.) 180 G - Height ( in.) 252 No. of Compart. Layout Arr. 6 2x4



Page 1 of 3

M-PULSE BAGHOUSE





Page 2 of 3

M-PULSE BAGHOUSE





Page 3 of 3

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 50 1,000 234 30,600 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 124,000 4:1
M-PULSE BAGHOUSE
Side Length ( in.) 228 Side Width ( in.) 216 G - Height ( in.) 252 No. of Compart. 2 Layout Arr. 1x1



Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 250 5,000 234 153,150 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 615,000 4:1 Side Length ( in.) 1,140 Side Width ( in.) 216 G - Height ( in.) 252 No. of Compart. 10 Layout Arr. 2x5

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 300 6,000 234 183,780 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 740,000 4:1 Side Length ( in.) 1,368 Side Width ( in.) 216 G - Height ( in.) 252 No. of Compart. Layout Arr. 12 2x6
Page 1 of 3

M-PULSE BAGHOUSE




Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 300 6,000 270 212,052 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 850,000 4:1 Side Length ( in.) 1,368 Side Width ( in.) 216 G - Height ( in.) 288 No. of Compart. Layout Arr. 12 2x6
Page 2 of 3

M-PULSE BAGHOUSE




Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 300 6,000 318 249,756 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 1,000,000 4:1 Side Length ( in.) 1,368 Side Width ( in.) 216 G - Height ( in.) 336 No. of Compart. Layout Arr. 12 2x6
Page 3 of 3

Model No 144TB-BHWT-304:S6 CD Dwg No CD-395-06
Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 19 304 144 5,910 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 28 72 25,000 4:1
MODULAR BAGHOUSE
Side Length ( in.) 157 Side Width ( in.) Height ( in.) No. of Modules Layout Arr. 125 426 1 1x1
Model No 4X144TB-BHWT-304:S6 CD Dwg No CD-395-07

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 76 1,216 144 23,640 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 112 224 95,000 4:1 Side Length ( in.) 335 Side Width ( in.) Height ( in.) No. of Modules Layout Arr. 125 426 4 2x2


Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 152 2,432 144 47,280 Avg Comp Air (CFM) Max Comp Air (CFM) ACFM Air to Cloth Ratio 224 448 190,000 4:1 Side Length ( in.) 691 Side Width ( in.) 125 Height ( in.) No. of Modules Layout Arr. 426 8 2x4

Page 1 of 4

MODULAR BAGHOUSE




Page 2 of 4

MODULAR BAGHOUSE




Page 3 of 4

MODULAR BAGHOUSE




Page 4 of 4
dust filter
Selection Guide
Selecting the proper fabric filter dust collector unit and size requires identifying several operational factors and requirements for the user application. Below is a general guideline to assist the designer in the application criteria selection process. Selection Factors: 1. Particulate Concentration - Concentration and Particle Size (pph and micron size range) 2. Efficiency Required - Collection, Efficiency and Outlet Emissions ( grs/bscf ) 3. Gas Stream Characteristics - Temperature, Moisture and Corrosiveness 4. Particulate Characteristics - Size, Shape, Density, Adhesive, Corrosive and Abrasive. 5. Dust Disposal - Methods of Removal and Quantity 6. Location of Unit - Available room for installation, utilities and service access based on physical size of the unit. 7. Air to Cloth Ratio - The size or rating of a fabric collector. A measurement of the relationship between the amount of air in the system to the amount of filtration media in the collector. Recommend Ranges 3-6 to 1 air to cloth. 8. Interstitial Velocity - Upward velocity (FPM) and size range between the filter bags. (Max. 400 FPM) Acceptable ranges depend entirely upon the density of the product. The lower the density the lower the acceptable velocity. 9. Maintainability / Service Pulse-Jet Collectors are designed with two (2) primary methods for installation in regards to the filter bags. 1st Method: Dirty Side Removal Least equipment cost, but more maintenance tedious, environmentally dirty with subject to OSHA confined space regulations. 2nd Method: Top Bag Remova l More expensive design, allows maintenance to occur in the clean air plenum where bags can be extruded quickly and without hazardous dust contact nor confined space issues.
InDUSTRIAL ACCESSORIES COMPAny 4800 Lamar Avenue Mission, KS 66202 Sales: 800-334-7431 Fax: 913-384-6577 Email: iaccorp@iac-intl.com www.iac-intl.com
www.iac-intl.com
dust filter
Selection Guide
A style 2 unit. (Without Hopper) This includes a clean air plenum, tubesheet, and dirty air housing. It is commonly used to vent a silo or bin where there is low product loading and relatively low airflow, generally for displaced air coming into the silo. The bottom of the collector discharges any product collected directly into the silo it is mounted on. It may or may not have a fan attached for air removal from the silo. Typically this unit is square or rectangular but may be manufactured as round. BAGHOUSE PULSE JET A style 3 unit. (With Hopper) This includes a clean air plenum, tubesheet, dirty air housing, and hopper. It may or may not include structural support legs. It is commonly used as a high airflow, low product loading, low pressure and low vacuum system unit. The bottom of the collector discharges into a barrel, airlock, screw conveyor, or other mechanical device to move the collected product to another area of the plant. This type of unit is square or rectangular. Typical pressure and vacuum ratings are +/- 20 water column up to 40 W.C. Typically there is a mechanical separator (cyclone) ahead of this unit in a system to remove heavy product load if being used in a conveying system. This type of unit has a fan that is used to move the air through the unit in either a pressure or vacuum application. FILTER RECEIvER A style 3 unit that is round. (With Hopper) This includes a clean air plenum, PULSE JET tubesheet, dirty air housing, and hopper. It may or may not include legs. It is commonly used in process pneumatic transport systems with high product loading. This unit is frequently used to replace a cyclone and baghouse combination. This unit is also used in high pressure and high vacuum applications typical of those used in pneumatic conveying systems (14.9 PSI max. pressure or 17 Hg max. vacuum.) The bottom of the collector discharges into a barrel, airlock, screw conveyor, or other mechanical device to move the collected product to another area of the plant. This type of unit frequently has a positive displacement blower that is used to move air through the unit in either a pressure or a vacuum application. APPLICATIOn Recommended Unit PnEUMATIC Filter Receiver COnvEyInG DUST COnTROL Baghouse SILO/TAnK/ Bin vent vEnTILATIOn
BInvEnT PULSE JET
DFSG001
www.iac-intl.com
BAGHOUSE DUST COLLECTION
Equipment

IAC is a full service Baghouse Dust Collection O.E.M. (original equipment manufacturer). We design, fabricate, install, and service the equipment we supply. Our sta of engineering, project, and customer service personnel assist you all the way from pre-project planning to after the sale service and support. From process gas collectors to nuisance dust systems, IAC dust collection equipment is found with some of the largest companies, in a wide variety of industries, throughout the country. IACs quick ship program will speed your delivery. We stock tubesheets and nished clean air plenums to improve delivery on popular sizes of collectors, bin-vents, and lter/receivers. Let our project engineers help size your requirements, then price and quote your delivery. Youll be pleasantly suprised! A wide variety of replacement component parts are also available.... including pulse valves, timer boards, DP guages, bags, cages, airlocks, and venturis. Problem solving products like sonic horns and broken bag detectors help improve e ciency. IACs full service means we can also provide system maintenance, reconstruction services, or e ciency evaluation with our eld service sta .

FYBH001 r. 2.08
www.iac-intl.com

Model No 36TBBHI9S6 CD Dwg No C311-A001
BAGHOUSE - BOTTOM LOAD






Page 1 of 5







Page 2 of 5







Page 3 of 5







Page 4 of 5

BAGHOU
Page 5 of 5

BAGHOUSE - TOP LOAD






Page 1 of 12

BAGHOUSE - TOP LOAD






Page 2 of 12

BAGHOUSE - TOP LOAD






Page 3 of 12

BAGHOUSE - TOP LOAD






Page 4 of 12

BAGHOUSE - TOP LOAD






Page 5 of 12

BAGHOUSE - TOP LOAD






Page 6 of 12

BAGHOUSE - TOP LOAD






Page 7 of 12

BAGHOUSE - TOP LOAD






Page 8 of 12

BAGHOUSE - TOP LOAD






Page 9 of 12

BAGHOUSE - TOP LOAD






Page 10 of 12

BAGHOUSE - TOP LOAD






Page 11 of 12

BAGHOUSE - TOP LOAD

BAGHOU
Page 12 of 12

Model No 58TBBHWT36S6 CD Dwg No C313-A001
BAGHOUSE - WALK-IN






Page 1 of 10

BAGHOUSE - WALK-IN






Page 2 of 10

BAGHOUSE - WALK-IN






Page 3 of 10

BAGHOUSE - WALK-IN






Page 4 of 10

BAGHOUSE - WALK-IN






Page 5 of 10

BAGHOUSE - WALK-IN






Page 6 of 10

BAGHOUSE - WALK-IN






Page 7 of 10

BAGHOUSE - WALK-IN






Page 8 of 10

BAGHOUSE - WALK-IN






Page 9 of 10

BAGHOUSE - WALK-IN






BAGHOU
Page 10 of 10
dust filter
Selection Guide
www.iac-intl.com
dust filter
Selection Guide
BInvEnT PULSE JET
DFSG001
www.iac-intl.com
dust filter
Selection Guide
www.iac-intl.com
dust filter
Selection Guide
BInvEnT PULSE JET
DFSG001
www.iac-intl.com

Model No 36TBFRIP7S6 CD Dwg No C319-A001
FILTER RECEIVER - BOTTOM LOAD
Side Length ( in.) Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 24 42.000 500

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 3 7 54 51.13 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 3.3 4.50 4.20 Side Length ( in.) Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 24 60.000 580





Page 1 of 7







Page 2 of 7







Page 3 of 7







Page 4 of 7



Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 9 65 120 1,055.05 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 12.9 48.60 32.97 Side Length ( in.) Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 72 126.000 4075




Page 5 of 7







Page 6 of 7




FILTER R
Page 7 of 7

Model No 36TBFRT7S6 CD Dwg No C322-A001
FILTER RECEIVER - TOP LOAD
Side Length ( in.) Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 27.75 42.000 665

Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 3 7 54 51.13 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 3.3 4.50 4.20 Side Length ( in.) Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 27.75 60.000 745





Page 1 of 4







Page 2 of 4







Page 3 of 4




FILTER R
Page 4 of 4

Model No 36TBFRDT7S6 CD Dwg No C380-A001
FILTER RECEIVER - DAVIT ARM






Page 1 of 3







Page 2 of 3






FILTER R
Page 3 of 3

Model No 36TBFRWT14S6 CD Dwg No C378-A001
FILTER RECEIVER - WALK-IN






Page 1 of 7







Page 2 of 7







Page 3 of 7



Filter Style No of Valves No of Filter Elements Filter Length ( in.) Filter Area (SqFt.) 3 8 58 144 1,129.72 Avg Comp Air (CFM) Max Comp Air (CFM) Casing Area (SqFt.) 12.9 43.20 28.08 Side Length ( in.) Side Width ( in.) Diameter ( in.) Height ( in.) Ship Wt (Lbs) 71.75 150.000 5610




Page 4 of 7







Page 5 of 7







Page 6 of 7


FILTER R
Page 7 of 7
dust filter
Selection Guide
www.iac-intl.com
dust filter
Selection Guide
BInvEnT PULSE JET
DFSG001
www.iac-intl.com
PNEUMATIC CONVEYING
System Components Parts, Accessories Complete System Design Rebuilds, Conversions Engineering and Installation Maintenance Services
DUST COLLECTION
Filter Bags, Cages, Parts Accessories, Components Bin Vents, Filter Receivers Rebuilds, Conversions Engineering and Installation Maintenance Services
4800 Lamar Avenue Mission, KS 66202 1-800-334-7431 www.iac-intl.com iaccorp@iac-intl.com
BLOWERS & BLOWER PACKAGES * Switzer * Sutorbilt * Gardner-Denver * MD Pneumatics * Roots * Kaeser ROTARY AIRLOCKS & ACCESSORIES * Smoot * Prater * Rotolok * Meyer FANS * New York Blower * Barry Blower * Cincinnati Fan
QUICK COUPLINGS * Camlocks * Threaded Adapters * Compression Fittings REDUCERS LEVEL INDICATORS * Monitor * Bin Master * Endress Hauser * Drexelbrooke * Bindicator * Milltronics VACUUM SYSTEMS New and Replacement Parts * Cyclonaire * Spencer * Lamson AIR INTAKE FILTERS & SILENCERS * Solberg * Stoddard * Universal * Endustra SAFETY PRODUCTS * Fenwall * 3M BAGHOUSE ACCESSORIES FOR ALL OEMS! * Filter Bags - All Fabrics! * Pleated Elements / Cartridges * Wire Cages * Clamps * Venturis * Bag Cups * Gaskets * Diaphragm Valves * Solenoid Valves * Timer Boards SILOS AND TANKS * Manways * Explosion Vents * PVR Hatches SCREENS Connective sleeves and parts for: * Rotex * Kason * Sweco * Smico * Midwestern
SCREW CONVEYORS REBUILDING SERVICES FOR AIRLOCKS & BLOWERS To Factory Tolerances!
NEW SYSTEM PROJECTS * Pneumatic Material Conveying * Railcar Unloading Systems * Dust Collection Systems * Baghouses * Bin Vents * Filter Receivers * Blower Packages
* Twin City * American Industrial * Industrial Air Products
BUTTERFLY VALVES & SLIDE GATES * Salina Vortex * Keystone * DeZurik * Grinnel * Armstrong * Sydney * FNW * Orbe * Shelby * Rotolok * Bray * Red Valve * Flow Control DIVERTER VALVES - Flanged or pipe/tube stub ends - Cast iron, cast or fabricated aluminum, stainless steel, carbon steel - A valves, Y valves, and other fabricated gravity flow valves * Rotolok * Salina Vortex * Smoot PRESSURE & VACUUM RELIEF VALVES * Kunkle GAUGES * ASCO * Goyen * Dwyer * Norgren * Mac HOSE * Food Grade * Metal (lined & unlined)
BAGHOUSE MAINTENANCE SERVICES * Inspections * Re-bagging * Rebuilds / Conversions PIPE, TUBING, AND DUCT WORK * All sizes * Carbon Steel * Aluminum * Stainless Steel * Galvanized
ELBOWS * All sizes and materials! * Abrasion Resistant * Short Radius Bends * Long Radius Sweeps
FLANGES, COLLARS & GASKETS * All sizes and materials! COUPLINGS AND CLAMPS * Wormgear Type * Dresser * Quick Release * Morris * Victaulic * Repair Clamps PROBLEM SOLVING PRODUCTS * Ceramic Tiled Elbows * Sonic Horns * Material Flow Aid Devices * Broken Bag Detectors * Emission Monitors
www.iac-intl.com
iaccorp@iac-intl.com
FYLC001
INDUSTRIAL ACCESSORIES COMPANY 4800 Lamar Avenue, Mission, KS 66202 U.S.A. Ph. 913-384-5511 Toll Free 800-334-7431 Fax 913-384-6577
CONTRACT FIELD SERVICES
In-Plant

Our professional eld crews are available to serve you with your demolition, installation, repair or contract service needs. OSHA & MSHA Certi cation Multiple Man Teams with Crew Leaders Millwright Level Execution IAC crews can come into your plant and provide Equipment Demolition, Equipment Installation, Equipment Rebuilds, or Equipment Repair for: Building Structures Dust Collectors Conveyor Lines Bucket Elevators Chute Work Duct Work Slat Conveyors Raw Mill Lines Finish Mill Lines Convey Lines Storage Silos
FYCS001
www.iac-intl.com
Air pollution control
Commonly Used Terms
Absorption ACFM Aerosol Aeration Aerosol Photometer Aerosol Spectrometer Agglomeration
The process by which a liquid or gas is taken into the filter media substance and held there Actual Cubic Feet per Minute adjusted for operational parameters. (Actual CFM required in the application at elevation and temperature) An assemblage of small particles, solid or liquid, suspended in air. The diameter of the particles may vary from 100 microns down to 0.01 microns. Examples: dust, smoke, and fog. The action of introducing air (or gas) to a bulk material by any means. May cause the material to become fluidized or agitated. A light-scattering mass concentration indicator. A device for measuring particle size distribution in air. The formation of a larger airborne particle by the collision of two or more small particles. Agglomeration takes place when the attractive forces between the particles is greater than the kinetic energy of collision. A measure of the amount of air moving into and out of a space because of leakage or mechanical ventilation. One air change is a volumetric flow of air equal to the cubic content of the space. Example: If a space has a cubic content of 10,000 cubic feet and the ventilation rate is 1000 cfm, 0.1 (1000/10,000) air change is occurring every minute, or 6 (60x0.1) air changes are occurring per hour. A device for removing particulate material from an airstream. A measurement of the relationship between the amount of air in the system to the amount of filtration media in the dust collector. Air : Cloth Ratio = (ACFM of air / Sq. Ft. of cloth) Example: 3800 ACFM / 1571.2 Sq. Ft. = 2.4:1 (This number is within the acceptable range. Most reverse pulse-jet baghouses should be in the 2.0:1 to 6.0:1 range. A lower ratio is better. Increase the number of bags, increase the bag length, or reduce the airflow to reduce the ratio.) Air which surrounds the occupant or process in a space. A measure of the ability of an air filtration device to remove a synthetic dust from the air. ASHRAE arrestance is a measure of the ability of a device to remove ASHRAE dust from test air. American Society of Heating, Refrigerating, and Air-Conditioning Engineers The pressure exerted upon the earths surface by the weight of the atmosphere above it. Measure at 14.7 psi at sea level. (1.01325 x105 newtons per sq. meter) Also known as a thimble. The spun or cast piece that the filter bag and cage assembly clamps on. Only on bottom load units. These typically have a venturi attached to them. A style 3 unit. This includes a clean air plenum, tubesheet, dirty air housing, and hopper. It may or may not include legs. It is commonly used as a high airflow, low product loading, low pressure and low vacuum system unit. The bottom of the collector discharges into a barrel, airlock, screw conveyor, or other mechanical device to move the collected product to another area of the plant. This type of unit is square or rectangular. Typical pressure and vacuum ratings to +/- 20 water column. Typically there is a cyclone ahead of this unit in a system to remove heavy product load if being used on a conveying system. This type of unit frequently has a fan that is used to move the air through the unit in either a pressure or vacuum application.
Air Change
Air Filter Air to Cloth Ratio
Ambient Air Arrestance
ASHRAE Atmospheric Pressure Bag Cup Baghouse
www.iac-intl.com
Commonly Used Terms
Binvent
A style 2 unit. This includes a clean air plenum, tubesheet, and dirty air housing. It is commonly used to vent a silo or bin where there is low product loading and relatively low airflow, generally for displaced air coming into the silo. The bottom of the collector discharges any product collected directly into the silo it is mounted on. It may or may not have a fan attached for air removal from the silo. Typically this unit is square or rectangular but may be manufactured as round. The pipe inside the clean air plenum that dispenses the compressed cleaning air into each of the filter bags. This pipe is attached to the discharge side of the diaphragm valve. A fan used to move air under pressure. When the filter bag and cage assemblies are installed from the bottom side of the tubesheet. This would be from the dirty air or product side of the tubesheet. The continuous zig-zag motion of particles (aerosols) in suspension. The motion is caused by the impact of the molecules of the fluid (air) upon the particles. The welded wire support that holds the filter bag open during operation. Can be top load or bottom load. Top load typically has a venturi welded in the top. Upward velocity (FPM) in the dust collector if there were no filter bags. (the lower the number the better the product will drop off the bags., improving separation.) (CV) = ACFM of air / (Side L (in.) x Side W (in.) 144sq. in. / sq. ft. Example: 3800 ACFM / 88 x 88 = 70.67 FPM 144 A cartridge filter is generally tubular and is made of cellulose paper or a blend of cellulose and synthetic paper. Pleats are very tightly packed; cartridges must be operated at extremely low air to cloth ratios (less than 2.00 to 1) and will not operate reliably in heavy inlet grain loading, nor sticky, tacky dust applications. Cubic Feet per Minute. The section of the dust collector that is downstream from the filter media. This is the area above the tubesheet after the air has passed through the filter media and had the particulate removed. Also referred to as a style 1 unit. Amount of filtration media in the dust collector. (Square Feet of Cloth) Square Feet of Cloth = Bag Dia. (in.) x x length of cage callout (in.) x No. of bags 144 sq. in. / sq. ft. Example: (6.20 x x 96) / (144 sq. in / sq. ft) x 121 bags = 1571.2 Sq. Ft. of cloth Can Velocity Operational weight (Lb.) of dust collector when set up for normal operation. Includes weight of bags, cages, platform, ladder, etc. under normal operation after start up. See pressure drop. Delta is the Greek symbol for change. The primary reverse pulse valve that blows a charge of compressed air down the blow-pipe. See pressure drop.
Blow Pipe Blower Bottom Load Brownian movement Cage Can Velocity
Cartridge Filter
CFM Clean Air Plenum
Cloth Area
CV Dead Load Delta P Diaphragm Valve Differential Pressure
www.iac-intl.com
Commonly Used Terms
Din Dirty Air Plenum
The German Institute for Standardization (Deutsches Institut fur Normung e.V.). This institute establishes standards for testing and classifying air filters. The section of the collector immediately below the tubesheet in the product contact side of the air stream. This is on the unfiltered air side of the tubesheet. This piece along with a clean air plenum makes up a style 2 unit or binvent. Dioctlyphthalate (diethylhexylphosphate), an oily liquid used in an aerosol form as a challenge for efficiency and leak testing HEPA filters. Blocks and braces used to support a piece of equipment during freight transport. Includes items such as blocks, pallets, boxes, packaging materials, and support braces that are to be removed for operation. See efficiency. An aerosol of particles of any solid material, usually with particle size less than 100 microns. The ability of a device to remove particulate or gaseous material from an air stream by measuring the concentration of the material upstream and downstream of the device. In the ASHRAE 52.1 Standard test method, it is a measure of the ability of a filter to remove the staining portion of atmospheric dust from the test air. This is officially termed Atmospheric Dust Spot Efficiency. Emissions through the fabric filter are measured in grams per dry standard cubic feet: Typical standard for non-hazardous dusts: 0.02 grs/DSCF; Hazardous Dusts: 0.01 grs/DSCF. This emission may be converted into pounds per hour of emission. Generally the EPA requires a compliance test to determine the emissions. A isokinetic test is the standard procedure required to test emissions. The area of an air filter or other air treatment device normal to the flow of air through it. The filter media used in a dust collector. This is typically a tubular style bag. A filter bag needs a support cage inside it to keep it open during operation. Material that makes up the filter element. Glass fibers and polyester fibers are examples of filter media. (Media is the plural of medium. Common practice allows it to be used as the singular form and medias as the plural.) A style 3 unit that is round. This includes a clean air plenum, tubesheet, dirty air housing, and hopper. It may or may not include legs. It is commonly used in medium to high airflow systems with high product loading. This unit is frequently used to replace a cyclone and baghouse combination. This unit is also used in high pressure and high vacuum applications typical of those used in pneumatic conveying systems (14.9 PSI max. pressure or 17 Hg max. vacuum.) The bottom of the collector discharges into a barrel, airlock, screw conveyor, or other mechanical device to move the collected product to another area of the plant. This type of unit frequently has a positive displacement blower that is used to move air through the unit in either a pressure or vacuum application. An aerosol of fine water droplets in a gas. Feet Per Minute An aerosol of fine particles formed by the condensation of vapors of solid materials. Material used to prevent air leakage between filter media surface and its holding device.
Dop DSCF Dunnage
Dust Spot Efficiency Dust Efficiency
Emission Standard
Emission Testing Face Area Filter Bag Filter Media
Filter Receiver
Fog FPM Fume Gasket (Filter)
www.iac-intl.com
Commonly Used Terms
HEPA Housing Impingement
High Efficiency Particulate Air (filter). Device used to hold filter. The process in which particles are removed from an airstream because of their inertia. As air containing a particle flows toward a filter fiber or other collecting surface, the particle does not follow the air streamlines because of its inertia. Instead it moves in a straight line colliding with the filter fiber or surface to which it may become attached. A unit used in measuring pressures. The equivalent measurement in SI is Pascals, 1 in, w.g. = 248.8 Pascals (Pa). ( Also referred to as inches of water column, W.C.) The tendency of a body in motion to move in the same straight line unless acted upon by some external force. The process in which a particle is removed from an air stream as it follows the streamlines around a fiber. The particle comes in contact with a fiber and stays attached to it. Upward velocity (FPM) between the filter bags. (Max. 300 FPM) Acceptable ranges depend entirely upon the density of the product. The lower the density the lower the acceptable velocity. ACFM of air / (Side L (in.) x Side W (in.) - ((Bag Dia.(in.)/2)Squared) x x # bags) 144sq. in. / sq. ft. 144sq. in. / sq. ft. 3800 ACFM / 88 x 88 - ((6.2/2)Sq.) x x 121 = 133.72 FPM 144 144 This number will range from 100 FPM to 250 FPM. The acceptable level depends on the product handled. A light fluffy material that will catch a lot of air like cotton balls or whole soybean hulls needs to have a very low number 125 FPM or below. Products such as sand can tolerate the higher velocities. If the velocity is too high for a given product, the collector can be plug filled from the top down because the material cannot drop out from between the bags. Interstitial Velocity A device for measuring the size and quantity of aerosols in the air stream. It depends on the measurement of the amount of light reflected by individual particles. The strength and the coherent nature of light emitted by a laser result in more light being reflected by particles and so allow for the accurate sizing of very small particles. Product weight (Lb.) at the worst case if the dust collector filled to the tubesheet with product. (Do not include unit weight in this number.) Registered trade name for a diaphragm-activated dial gauge for measuring resistance. (Differential Pressure) Gross: The total area of media used in the production of a filter. Net effective: The measure of usable media in a filter. In a series of efficiency tests, the median efficiency is the one which has an equal number of test results higher and lower than it. One millionth of a meter. A micron is more correctly known as a micrometre (m). The velocity of the air in the outlet of the clean air plenum of the dust collector. Air Outlet Velocity (FPM) = (ACFM of air / Sq. Ft. of cross sectional area of outlet) Example: 3800 SCFM / ((8 x 30) / (144 sq. in / sq. ft)) = 2280 FPM This number should be maintained below 3250 Feet per Minute.
Inches of Water Gauge (in. w.g.) Inertia Interception Interstitial Velocity
IV Laser Particle Counter
Live Load Magnehelic Media area Median Efficiency Micron Outlet Velocity
www.iac-intl.com
Commonly Used Terms
Particle Counter Penetration
A device for measuring the number and size distribution of particles in a fluid. A measure, in percent, of the material passing through a filter. Mathematically penetration is 100Efficiency (percent). If a filter is 98% efficient, its penetration is 2% (100 98). Penetration is used to measure the performance of very high efficiency filters. A device which measures the mass concentration of an aerosol by the amount of light the aerosol scatters. A device used to measure the velocity pressure of an air stream by simultaneously measuring its static and total pressures. Velocity pressure is the total pressure minus the static pressure. Velocity of air at standard conditions can be calculated by using the formula V (fpm) 4005 VP (in. w.g.) where: V = velocity of air and VP = velocity pressure from pitot tube readings. Another type of filter media used in a dust collector. Similar to a cartridge type with multiple pleats. Length can be varied to attain wide ranges of air to cloth ratios. Installs in the same manner as a top or bottom load bag and cage assembly. An air compartment maintained under positive or negative pressure and connected to one or more distributing ducts. Parts Per Million. The resistance of a device to the flow of a fluid through it. The pressure drop of a filter is a measure of its resistance to airflow through it. Resistance is measured in inches w.g. in the Inch-Pound system of measurement. It is measured in Pascals in the SI system. ( The higher the number, the more the resistance to flow. A high number could indicate a dirty or plugged filter media.) A hopper that has a square discharge and relatively equal sides, thus looking like a pyramid when turned upside down. The specific quantity of air recommended by a filter manufacturer to be handled by a filter. See pressure drop. Standard Cubic Feet per Minute (CFM required if at sea level, 70 deg. F., 14.7 PSI) Dead load less bags and cages, but including dunnage. (Lb.) See bottom load. An electrically actuated valve that controls the compressed air release to open a diaphragm valve in a dust collection application. See Cloth Area The potential pressure exerted in all directions by a fluid. For a fluid in motion it is measured in the direction normal to the direction of flow. It has the potential to either burst or collapse a duct or other enclosure. A dust collector consisting of a clean air plenum, air header, diaphragm valves, blow pipes, solenoid valves, timer box, tubesheet, filter bags (or elements) and cages. This unit can be round, square, or rectangular. A style 1 unit with a housing added on the dirty air side of the tubesheet. This unit can be round or square or rectangular. It is commonly referred to as a binvent.
Photometer Pitot Tube
Pleated Element
Plenum Chamber PPM Pressure Drop
Pyramidal Hopper Rated Filter Capacity Resistance SCFM Shipping Weight Side Load Solenoid Valve Square Feet of Cloth Static Pressure
Style 1
Style 2
www.iac-intl.com
Commonly Used Terms
Style 3
A style 2 unit with a hopper added below the dirty air housing section. The hopper can be any shape. It may or may not include legs. This is commonly referred to as a baghouse if it is square or rectangular. Also referred to as a filter receiver if it is round. A substance applied to filter media to increase the retention of dust. It can be applied to the surface of media or throughout its depth. It may be an oil, a pressure-sensitive resin, or a solvent which imparts a tacky surface to the media. When the filter bag and cage assemblies are installed from the top side of the tubesheet. This would be on the clean air side. A hopper on a baghouse that is designed to accept a screw conveyor and has a long, narrow opening for the material discharge. Sometimes referred to as a chisel hopper. The sheet of metal that separates the clean air plenum from the dirty air plenum. This piece has the filter bags and cages or the pleated elements attached to it. The forces of attraction between molecules. The distance traveled in a given time. Air velocity is measured in feet per minute (fpm) or meters per second (m/s) A short tube with a constricted throat that is used under the blow pipe to increase the air volume and energy imparted into the filter media to improve cleaning
Tackifier
Top Load Trough Hopper Tubesheet Van Der Waals Forces Velocity Venturi
PNEUDEF001
INDUSTRIAL ACCESSORIES COMPANy 4800 Lamar Avenue Mission, KS 66202 Sales: 800-334-7431 Fax: 913-384-6577 Email: iaccorp@iac-intl.com www.iac-intl.com
www.iac-intl.com
Pneumatic conveying
Commonly Used Terms
ACFM
Actual cubic feet per minute; the quantity or volume of a gas flowing at any point in a system. Fans are rated and selected on the basis of ACFM, as a fan handles the same volume of air regardless of density. The volume flow rate at pressure and temperature conditions per unit cross-sectional area of the empty pipe, normally expressed in distance/time. (FPM) Described as external cohesiveness, That is the ability of a material to adhere to other surfaces. The action of introducing air (or gas) to a bulk material by any means. May cause the material to become fluidized or agitated. The factor to correct for air density differences between sea level (standard design) and elevation. The higher the elevation, the lower the density. The average (also called mean) gas velocity of a system is usually defined as the mean of the beginning (of pick-up) gas velocity and the terminal gas velocity. An adapter bolted to the bottom of an airlock to allow conveying air to pass through and have the product mix with it in a dilute phase vacuum or pressure conveying system. An in line valve that allows clean air flow in one direction only. The actual gas velocity in a vertical pipeline at which particles in a homogeneous mixture with the conveying gas settle out of the gas stream. The tendency of a material to adhere to itself. An enclosure containing process related instrumentation. The pressure required to overcome resistances in the system caused by interactions between the conveying air, the material being conveyed, the pipeline and other system components. Also referred to as Pressure Drop. Dense-phase conveying relies on a pulse of air to force a slug of material from one location to another. This form of conveying usually requires positive displacement blowers or compressors to generate the necessary pressure of 1.5 to 30 PSIG or more. Is the process of pushing or pulling air-suspended materials from one location to another by maintaining a sufficient airstream velocity to capture and convey the suspended particles. The particles will have relatively even distribution throughout the convey line. The pressure difference across a filter media from dirty side to clean side during system operation. This is a measure of how clean the filter media is. The velocity at which material will be suspended in air. Knowing flotation velocity is critical to determining enclosure velocity, which is the upward velocity of gas. The ease with which a bulk material flows under the influence of gravity only. The state of bulk materials to achieve when a gas has been entrained into void spaces between the particles of the material. The apparent bulk density of a material in its fluidized state. It is Generally lower than either the packed or loose bulk density due to the air forced into the voids. A bulk material where particles are easily crumbled or pulverized. A blower package (vacuum or pressure) when the motor and blower are aligned side by side with the center lines of the shafts in a horizontal configuration
Actual Gas Velocity Adhesiveness Aeration Altitude Correction Average Gas Velocity Blower Thru Adapter Check Valve Choking Velocity Cohesiveness Control Panel Conveying Pressure Dense Phase Conveying Dilute Phase Conveying
DP Differential Pressure Flotation Velocity Flowability Fluidized Fluidized Bulk Density Friability Horizontal Package
www.iac-intl.com
Pneumatic conveying
Commonly Used Terms
Hygroscopicity ICFM Inlet Filter Loose Bulk Density Material Conveying
The ability of material to absorb moisture from its surroundings. Inlet cubic feet per minute A filter at the inlet of clean air to a pressure blower package or at a bleed-in valve on a vacuum conveying system. Referred to as poured bulk density, is the weight per unit of volume that has been measured when the sample is in a loose, non-compacted or poured condition. Although the differences between dilute-phase material conveying systems and dust collection or fume removal systems might appear to be minimal, there are certain distinctions that are critical to the successful operation of the material conveying systems. These differences include the method of introducing the material to the pick-up hood, the velocity requirements, the duct configuration, and the fan type. A hood or hopper can be used as a gravity feeder. Use of these components is limited to dry, free-flowing materials. It is important to remember that it is the velocity moving around and past the material that induces it to flow. If the entry becomes plugged with material, the required velocity cannot be maintained, significantly impeding air and material flow. A venturi feeder can be used to introduce material into the airstream. Like the hood, it has no moving parts so there is virtually no maintenance. However, the design of the venturi must be tailored to each application and even the best ones can be rather easily blocked if system conditions vary. Typical throat velocities are 2 to 3 times the velocities in the main duct. Rotary valves and screw-type (auger) feeders are the most common mechanical devices used to introduce material into the airstream. Both types offer a controllable flow rate and are readily available in a number of standard designs to handle the pressures common to dilute phase conveying. However, there are some precautions. Both are typically more expensive than gravity-feed alternatives. Rotary valves can experience internal air recirculation, which causes a reduction in material throughput. The screw-type feeder is a relatively high maintenance device. In either case, the manufacturer of the specific feeder should be consulted for selection, equipment recommendations, and system limitations. Since the purpose of a conveying system is to move quantities of material suspended in air, the ratio of material to air (by weight) is critical. The most common form of reference is to state the ratio according to the combined weight in pounds per hour. A conservative design approach is to keep the ratio of matter-to-air below a 1:2 proportion. However, successful systems have been designed using material loading of 1:1 or more when the system components are well-designed and eliminate sharp turns, abrupt junctions or other potential points of binding, clogging or drop-out and the material being conveyed is well-defined and consistent. Certain minimum conveying velocities must be maintained to keep the material in suspension and flowing. To some extent these velocities are dictated by, or at least related to, the materialto-air ratio. For example, conveying sawdust at a rate of 1800 lbs./hr. through a 6 pipe with a material loading ratio of 1:2 will result in an air velocity of 4073 FPM.
www.iac-intl.com
Pneumatic conveying
Commonly Used Terms
Material Conveying (cont.)
1800 lbs./hr. material = 30 lbs./min. 60 (lbs./min.) air / .075 (lbs./ft.) std. density = 800 CFM 6 pipe = .1964 square feet area inside. 800 CFM / .1964 square feet = 4073 FPM. Sufficient velocities must be maintained throughout the conveying system to avoid material settling. All airborne materials, except the finest of dusts or fumes, can settle in a system or even in the fan itself. When the settling occurs in the horizontal plane, it is known as saltation. When settling occurs in the vertical plane, it is called choking. Saltation is probably the most difficult to avoid because even the smallest ridge or duct seam can begin the process. Whenever possible, it is advantageous to employ the aid of gravity to minimize potential build-up by designing the piping or ductwork with a downward slope. This is particularly true with fine granular materials. Choking in downward movement often occurs in the vertical line as a direct result of saltation in the adjacent horizontal line. Upward movement is often easier to control because all that is needed is sufficient momentum (velocity) to keep the material in suspension. All falling materials simply drop back into the airstream. However, choking in the upward flow directly above the fan discharge poses additional problems. If enough material is forced back into the fan where it recirculates, the fan will exhibit premature wear due to excessive loading. To minimize the potential for saltation or choking, it is recommended that some provision be included in the system for bleeding in excess air through adjustable vents or dampers. This excess air will effectively increase velocities in the system to assist material transportation. It is important to remember that the fan selection must account for the maximum potential excess air, and that handling more air than the minimum system requirements will result in increased power consumption. The mass of material conveyed over a specified period of time, usually expressed in tons/hour or lbs./minute. Material mass flow rate is also called conveying rate or system complicity. The velocity of the material itself, which is lower than the gas velocity. Material velocity is specified as either average or terminal velocity. A spring loaded valve designed to open at a preset pressure or vacuum to allow air to flow through it when the preset point is exceeded. The lowest gas velocity that can be used to insure stable conveying conditions. This occurs at the material feed point in the system. Also know as the pick-up velocity. The weight per unit volume that has been measured when the sample has been packed or compacted in. The mass of a particle divided by its volume. A tabulation of the percentage of particles by mass in each particle size range. The percentage describes is either that passing or being retained on a specific screen size. Positive Displacement Blower The minimum velocity required entrain product into the conveying air of a dilute phase conveying system. An electrical switch designed to open or close a circuit above or below a preset pressure.
Material Mass Flow Rate Material Velocity Mechanical Relief Valve Minimum Conveying Velocity Packed Bulk Density Particle Density Particle Size Distribution PD Blower Pick-up Velocity Pressure Switch
www.iac-intl.com
Commonly Used Terms - Bags
Abrasion Resistance Abrasion - Flex Abrasion - Surface Acid Gas Scrubber
Ability of a fiber or fabric to withstand surface wear. Fabric weakness created by repeated fiber bending. Fabric wear on the surface created by particulate erosion, rubbing or scuffing. Process equipment where an alkaline solution is introduced into the gas stream in a finely atomized spray. It reacts with gas stream constituents to be scrubbed, creating neutralized particles that have absorbed acids and can be collected. Actual cubic feet of gas per minute. The volume of the gas flowing per minute at the operating temperature, pressure and composition. Multiple particles joining or clustering together by surface tension to form larger particles, usually held by moisture, static charge or particle architecture. The ratio between ACFM flowing through a filter and the square feet of filter area available. A device usually consisting of a plate or series of plates which evenly distribute airflow and dust within a dust collector to protect filter bags from direct impingement of dust. An air filtration structure utilizing fabric filter bags for the purpose of removing solid particulate from the gas stream; dust collector. A fuel source based on vegetation remnants. Particulate migration through the interstices of the filter bag fabric. Fabric blockage by dust, fume or liquid not being discharged by the cleaning air to bag rows in pulse-jet units. The pipe inside the clean air plenum that dispenses the compressed cleaning air into each of the filter bags. This pipe is attached to the discharge side of the diaphragm valve. Material handliing problem characterized by the particulate forming a cavity over the discharge or opening of a hopper or storage vessel. General: A materials ability to resist rupture by pressure. Specific: Force required to rupture a fabric by distending it with the force applied at right angles to the fabric plane under specified conditions. Usually expressed in pounds per square inch. In a dust collector with the filter elements suspended from the tubesheet, can velocity is the upward air stream speed calculated at the horizontal cross-sectional plane of the collector housing that passes through the bottom surface of the filters. A system component that captures heat, smoke and particulate and conducts them into the exhaust ductwork hood. A steel plate or casting to which the open end of the filter bags are connected. Separates the clean air and dirty air plenums of the baghouse. The section of the dust collector that is downstream from the filter media. This is the area above the tubesheet after the air has passed through the filter media and had the particulate removed. Also referred to as a style 1 unit. A measure of dust collector ability to remove particulate from the inlet gas expressed in percent. A woven fabric containing both filament and spun yarn of the same or different fibers. The filament yarn is normally used lengthwise for strength and spun crosswise to provide surface area.
ACFM Agglomeration, Particle Air-to-Cloth Ratio Baffle Baghouse Biomass Bleedthrough Blinding Blow Pipe Bridging Bursting Strength
Can velocity
Canopy Cell Plate (tubesheet) Clean Air Plenum
Collection Efficiency Combination Fabric
www.iac-intl.com
Construction Core Yarn Coronizing Corrosion Count of Cloth Curing
Basic design description determines the weave pattern in woven textiles or the composition and manufacturing method in felted media. Used in filtration with fiberglass yarn. Spun or texturized yarns are twisted around a filament (core) yarn, adding yarn strength and stability. A heat cleaning process for fiberglass fabric to burn off the starches (used in processing) usually at temperatures of 1000oF for a short duration. Chemical attack on metallic surfaces, usually caused by moisture and/or acid dew point excursions. The number of ends, (length-longitudinal yarns) and picks (cross-horizontal yarns) per inch in a woven fabric. In finishing fabrics, the process by which resins or plastics are set in or on textile materials, usually by heating. The loss of desirable physical properties of a textile material due to some process or physical, chemical or thermal phenomenon. A weight-per-unit-length measure of any linear material. The sizing of yarns used in woven fabrics including some scrims are designated by denier. The temperature at which condensation begins to form as a gas is cooled. The primary reverse pulse valve that blows a charge of compressed air down the blow-pipe. See pressure drop. The ability of a fabric to retain finished dimensions under stress at operating conditions. This stability is imparted to a fabric by either chemical treatment, mechanical means, construction or blends. Various types of gaskets used on door or door frames to prevent inleakage of outside air by creating air-tight connection between door and frame. Desired dust buildup on fabric to filter incoming gases and keep particulate on fabric surface. The weight of solid particulate suspended in an air (gas) stream, usually expressed in terms of grains per cubic foot, grams per cubic meter or pounds per thousand pounds of gas. Increase in fiber length or deformation from sketching. Measured as percentage of original length. Particulate escape through or around baghouse into the atmosphere. An individual warp yarn; runs the length of fabric. A device for reducing gas temperatures off a high temperature process by directing them through a mist of water prior to entering the dust collection system. The water spray also can reduce the amount of particulate in the gas stream. The EGC may be either a separate cooling tower or an in-duct humidification system.
Degradation Denier Dew Point Diaphragm Valve Differential Pressure Dimensional Stability
Door Seal Dustcake Dust Loading Elongation Emissions End Evaporative Gas Conditioning (or cooling) EGC
www.iac-intl.com
Fan
A device for moving air and dust through the system. If the fan is on the dusty side of the baghouse pushing the dusty air through the baghouse, it is called a positive system. If the fan is on the clean air side of the baghouse pulling the dusty air into the baghouse, it is called a negative system. (80% of all baghouses are negative systems.) A fabric produced by using barbed needles to interlock carded fibers and if applicable, a woven base fabric. Type and/or grade of fibers used in media. An individual yarn which interlaces with the warp yarn at right angles in a woven fabric. Also known as a pick or filling pick. The ratio of differential pressure across the filters (differential pressure, inches W.C.) to velocity through the filters (air-to-cloth ratio, FPM) The filter media used in a dust collector. This is typically a tubular style bag. A filter bag needs a support cage inside it to keep it open during operation. Material that makes up the filter element. Glass fibers and polyester fibers are examples of filter media. (Media is the plural of medium. Common practice allows it to be used as the singular form and medias as the plural.) Physical (mechanical) or chemical fabric treatment to impart a desired surface property. Fabrics treated with special chemical agents or finishes to make them retardant or resistant to burning. Many fabrics achieve this property by using fibres that have this property built directly into the polymer. A smooth, shiny surface applied with a hot roller on felted fabrics for the purposes of enhanced dustcake release (eggshell finish). The amount of particulate by weight in a given volume of air. (Grains/cu.ft....); 1 lb. = 7000 grains Cloth, regardless of color, that has been woven in a loom, but has received no dry or wet finishing operations. Heat finishing treatment that will stabilize many man-made fibers so that there will be minimal change in shape or size. A term to describe fiber or yarn heat treated to reduce the tendency of the fiber to shrink or elongate under load at elevated temperature. The component of a system that captures heated air/gases, smoke and particulate; located at pick up point (see canopy). Dust collector section located below tubesheet and under bags. It is utilized for accumulation of dust drop out from the incoming airstream and from the filters after cleaning. A method of particle collection in which the particle carried by gas stream collides with a fiber and has enough inertial force so it does not deflect along with the gas stream. The process in which particles are removed from an airstream because of their inertia. As air containing a particle flows toward a filter fiber or other collecting surface, the particle does not follow the air streamlines because of its inertia. Instead it moves in a straight line colliding with the filter fiber or surface to which it may become attached.
Felt (needled) Fiber Fill Yarn Filter Drag Filter Bag Filter Media
Finish, Finishing Fire Retardant
Glazed Finish Grain Loading Greige (grey, griege, gray) Heat Set Finish Heat Stabilized Hood Hopper Impaction Impingement
www.iac-intl.com
Inch of Water
A unit of pressure equal to the pressure exerted by a column of liquid water one inch high at standard conditions (70oF @ sea level); 27.7 inches of water equals 1 PSI; usually expressed as inches water gauge (W.G.) or inches water column (W.C.) An instrument using a liquid column. Set at an incline to increase sensitivity and pressure reading accuracy. It is normally used to measure velocity pressures in a duct. See baffle Particles are collected on the inside surface of the bag (most reverse air and all shaker baghouses). The opening between the interlacings of the warp and filling yarns; ie., the voids in the fabric. Unit of production or group of other units or packages taken for sampling or statistical examination. An oil, emulsion, or the like, applied to fibers to prevent damage during textile processing, or to knitting yarns to make them for pliable. Registered trade name for a diaphragm-activated dial gauge for measuring resistance. (Differential Pressure) A U-shaped tube filled with a specific liquid. The difference in height between the liquid in each leg of the tube gives directly the difference in pressure on each leg of the tube. Used to monitor differential pressure. Continuous operating temperature at which fabric will perform without deteriorating prematurely. A unit of length, 1/1000 of one millmeter (1/24,000 of an inch) here used as a measurement fo the largest diameter of a particle; 74 microns are equal to a 200 mesh opening. A single filament made from man-made fibers such as acetate, rayon, nylon, polyester, acrylic etc. A measurement of force needed to burst a given area of paper or cloth under fluid flow conditions, expressed as the pressure per square inch that will burst a two inch diameter test specimen. A yarn consisting of many continuous filaments or strands; opposite of monofilament, or single strand.
Inclined Manometer Inlet Baffle Inside Collection Interstices Lot Lubricant Magnehelic Gauge Manometer
Maximum Operating Temperature Micron Monofilament Mullen Burst Test
Multifilament
Negative Pressure Baghouse A system where fan is located after the baghouse on the clean air side, pulling air though the system. Null OEM Opacity Outside Collection Particulate Permeability pH The period during the cleaning sequence in which neither cleaning nor-online filtering is occurring, causing static environment to allow dust to drop into hopper or discharge area. Original equipment manufacturer. The visual density of stack emissions. Particles collected on the outside of the filter. (Pulse-jet/plenum pulse baghouses and some reverse air). Any solid or liquid material in the atmosphere. A measure of fabric porosity or openness, expressed in cubic feet of air per minute per square foot of fabric at a 0.5 w.c. pressure differential. A value indicating the acidity or alkalinity of a material. A pH of 7.0 is neutral; less than 7.0 is acid; and more than 7.0 is basic.
www.iac-intl.com
Photohelic Gauge Pick Pitot Tube
An instrument used to measure differential pressure and control it with adjustable set points for the desired operational differential pressure. A single filling thread carried by one trip of the filling yarn insertion device (shuttle) across a loom. The picks interlace with the warp ends to form a woven fabric. Device consisting of two tubes used to measure velocity pressure. One tube measures total air stream pressure, the other measures static pressure. When both tubes are connected across a differential pressure measuring device, static pressure is compensated and velocity pressure only is measured. A yarn formed by twisting together two or more single yarns in one operation. The percent of open areas per unit volume of fabric. A valve utilized to isolate compartments and/or allow for reverse air flow through individual compartments. Typically constructed of a flat wafer plate assembled on the end of the shaft of an air cylinder which drives the wafer (poppet) into position. A system with a fan located prior to the baghouse on the dirty side, pushing air through the system. Material added to the air stream on initial process startup to aid in establishing an initial dustcake on the filter bags. A measure of the resistance the gas stream encounters as it flows through the baghouse. May refer to a pressure differential across the cloth, across the baghouse, or the pressure drop across the entire system. Commonly referred to as Delta-P; see differential pressure. A collector off manufacturing or processing equipment to capture product typically lost as emissions. Pounds per square inch; a unit of pressure; 1 psi equals 27.7 water gauge or 2.04 mercury (Hg). On a pulse-jet baghouse, the interval of time between one pulsing of a row of bags and the next pulsing the same row. The length of time a pulse lasts, generally described as the length of time the electrical signal holds the solenoid pilot valve open. However, due to mechanical losses, the time the diaphragm is open will vary. Elapsed time between pulses in a pulse-jet collector. A baghouse using short intermittent bursts (pulses) of compressed air to clean dust/particulate from filter bags that are supported by cages. The particulate is collected on the outside of the filter bags. A method of reducing exhaust gas stream temperature which involves the use of long uninsulated ducts that allow the gas stream to cool as heat radiated from the duct walls. The phenomenon whereby dust is collected from the air stream and is then returned to the air stream. It occurs when dust is cleaned from a bag and then caught again by an upward moving air stream which re-deposits it on the bag. See pressure drop.
Plied Yarn Porosity Poppet Valve
Positive Pressure Baghouse Precoat Pressure Drop
Process Collector PSI Pulse Cycle Pulse Duration (on-time)
Pulse Interval (off-time) Pulse-jet Baghouse
Radiation Cooling Re-entrainment
Resistance
www.iac-intl.com
Reverse Air Baghouse
A collector where cleaning is accomplished by stopping the dirty gas flow into a compartment and backwashing the compartment with a low pressure airflow. Particulate is usually collected on the inside of filter bags and removed by allowing bag collapse. An air-sealed star wheel with material buckets designed to provide an air tight seal between the inlet and discharge sides of the valve. The weave produces a fabric with a characteristically smooth surface by employing a greater number of yarns in the set of threads that form the face of the fabric surface. A revolving screw operating in a fixed trough for conveying material through the system from one point to another. Standard Cubic Feet per Minute (CFM required if at sea level, 70 deg. F., 14.7 PSI) Process of removing the starches and lubricants applied to fabric to protect it during weaving. Fabrics that have been scoured are generally softer and better withstand cleaning action. An open mesh, plain-weave cloth used as the base in some felted fabrics. Any device in which a contaminant, solid or gaseous, is removed from a gas stream by impacting it with liquid droplets. (Types include spray towers, packed towers, cyclone scrubbers, jet scrubbers, venturi scrubbers and impingement scrubbers.) Enclosure that contains the primary timer board used for activating the baghouse cleaning system at a preset timed sequence. May also contain a gauge to display differential pressure. A baghouse where cleaning is accomplished by manually or automatically shaking the bags. The particulate is collected on the inside of the bags. A treatment of filter bags to help provide a slick finish for improved dustcake release. The process of burning off fibers protruding from fabric surface by passing it over a flame or heated copper plates, singeing gives the fabric a smoother surface which aids in dustcake release, particularly in applications where moisture is a problem. A material discharge device consisting of a plate held in place by a flanged frame and sealed with gaskets. When the hopper above the slide gate needs to be emptied, the plate is slid open and the material discharges. Used for intermittent dumping where dust loads are light. Also used interchangeable with blast gate a similar device used as a damper to regulate air flow in a duct. Often times referred to as a pilot valve, it is an elector mechanical plunger energized to either a normally closed or normally open position to allow for relief of air pressure. The solenoid valve is normally used to activate a decompressed air device. A tower of cylinder into which a hot gas stream enters and water is sprayed. AS the water evaporate, the gas stream is cooled to the desired exit temperature. A yarn consisting of fibers of regular and irregular staple length usually body together by twisting, providing more surface area for particulate capture. The force required to pull apart the fabric; this is designated by the measure of resistance to a testing machine (in pounds) that a fabric provides before the material breaks. The test strip width depends on the type of fabric. Filament glass yarn that has been processed by high pressure air passing through the yarn to open up the yarn bundle, providing more surface area. Refers to the maximum amount of shrinkage or elongation that could be experienced when a fabric is exposed to operating temperatures on the upper edge of its temperature range.
Rotary Airlock Valve Satin Weave (sateen) Screw Conveyor SCFM Scouring Scrim Scrubber
Sequential Controller Shaker Baghouse Silicone Finish Singeing (singed finish)
Slide Gate
Solenoid Valve
Spray Tower Spun Yarn Tensile Strength
Texturized (bulked) yarn Thermal Stability
www.iac-intl.com
Timer
Relative to the baghouse, the times is the electrical mechanism that activates the cleaning cycle; often referred to as the timer panel or the controller. It can be a modern style printed circuit board, a PLC, or an old style cam timer. A devise for continuous removal of collected dust where the hopper is under negative pressure. The valves hinged flap gate is kept closed by a counterweight until collected material builds up sufficient weight to overcome the counterweight. The steel plate to which the open ends of bags and cages are connected; separates the clean air and dirty air sections of the baghouse. Warp yarns floating over or under atleast two consecutive picks from lower left to upper right, with the points of intersection moving one yarn outward and upward or downward on succeeding picks, causing diagonal lines in the cloth. It is one of the three basic weaves, the others being plain and satin (see satin). Twills are the predominate weave patterns used in filtration because of the surface area it offers. A system where the gas stream is cooled by drawing hair though a series of tubes. A short tube with a constricted throat that is used under the blow pipe to increase the air volume and energy imparted into the filter media to improve cleaning The yarns which run vertically or lengthwise in woven gloves. See Inch of Water The process of forming on a loom by interlacing the warp (lengthwise yarns and filling (crosswise yarns) with each other. Normally indicated as the average weight per square yard of fabric. The is always a manufacturing tolerance on either side of this average weight which may range from 3% to 8% depending on the product. Example A 16 oz. polyester felt has a weight tolerance of +/- 1 oz. A dust collection system that sprays a water mist into he particulate- laden gas stream. The moisture increases particle weight and causes particulate agglomeration, allowing the dust to drop out of clean air. Indicates the number of single yarns and the number of strands combined to form a piled yarn. A relative measure of fineness or coarseness of yarn. The smaller the number in sewn yarns, the coarser the yarn. The higher the denier of a filament yarn, the coarser (heavier) the yarn.
Tickle Valve
Tubesheet (cell plate) Twill Weave
U-Tube Cooler Venturi Warp Water Gauge (W.G.) Weaving Weight
Wet Process Dust Collector
Yarn Construction Yarn Size (Denier or Count)
APCEDEF002
www.iac-intl.com

1IACR3 BaghouseCollectors

Uploaded by

Copyright:

Available Formats

1IACR3 BaghouseCollectors

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

1IACR3 BaghouseCollectors

Uploaded by

Copyright:

Available Formats

BAGHOUSE DUST COLLECTION

COMPLETE TURNKEY SYSTEMS

Call IAC Today 1-800-334-7431

Your ONE STOP Source

Innovation. Service. Product Excellence.

COMPLETE TURNKEY SYSTEMS

Your ONE STOP Source

Call IAC Today 1-800-334-7431

Innovation. Service. Product Excellence.

Filter Units - Specifications

BIN VENT - BOTTOM LOAD

Interstitial Area (SqFt.) 2.11

Model No 58TBBVI9S6 CD Dwg No C301-A002

Interstitial Area (SqFt.) 2.11

Model No 72TBBVI9S6 CD Dwg No C301-A003

Interstitial Area (SqFt.) 2.11

Model No 96TBBVI9S6 CD Dwg No C301-A004

Interstitial Area (SqFt.) 2.11

Model No 58TBBVI16S6 CD Dwg No C301-A005

Interstitial Area (SqFt.) 3.76

Model No 72TBBVI16S6 CD Dwg No C301-A006

Interstitial Area (SqFt.) 3.76

Model No 84TBBVI16S6 CD Dwg No C301-A007

Interstitial Area (SqFt.) 3.76

Filter Units - Specifications

BIN VENT - BOTTOM LOAD

Interstitial Area (SqFt.) 3.76

Model No 58TBBVI25S6 CD Dwg No C301-A009

Interstitial Area (SqFt.) 5.87

Model No 72TBBVI25S6 CD Dwg No C301-A010

Interstitial Area (SqFt.) 5.87

Model No 96TBBVI25S6 CD Dwg No C301-A011

Interstitial Area (SqFt.) 5.87

Model No 108TBBVI25S6 CD Dwg No C301-A012

Interstitial Area (SqFt.) 5.87

Model No 120TBBVI25S6 CD Dwg No C301-A013

Interstitial Area (SqFt.) 5.87

Model No 58TBBVI36S6 CD Dwg No C301-A014

Interstitial Area (SqFt.) 8.45

Filter Units - Specifications

BIN VENT - BOTTOM LOAD

Interstitial Area (SqFt.) 8.45

Model No 108TBBVI36S6 CD Dwg No C301-A016

Interstitial Area (SqFt.) 8.45

Model No 120TBBVI36S6 CD Dwg No C301-A017

Interstitial Area (SqFt.) 8.45

Model No 96TBBVI49S6 CD Dwg No C301-A018

Interstitial Area (SqFt.) 11.50

Model No 108TBBVI49S6 CD Dwg No C301-A019

Interstitial Area (SqFt.) 11.50

Model No 120TBBVI49S6 CD Dwg No C301-A020

Interstitial Area (SqFt.) 11.50

Model No 144TBBVI49S6 CD Dwg No C301-A021

Interstitial Area (SqFt.) 11.50

Filter Units - Specifications

BIN VENT - BOTTOM LOAD

Interstitial Area (SqFt.) 15.03

Model No 108TBBVI64S6 CD Dwg No C301-A023

Interstitial Area (SqFt.) 15.03